PROV EN SOLU T IONS I A LWAYS AVA IL A BLE
ALL-STAR 2020
METRIC
The All-Star Programme reinforces the core qualities of the WIDIA™ diamond — providing proven solutions that are easy to find and always available. With All-Star, customers can benefit from product reliability and quick delivery to increase machine utilisation.
Products included in the All-Star programme were chosen based on their proven performance and popularity. These industry-leading solutions combine versatility and productivity to deliver savings.
PROVEN SOLUTIONS
It is easy to recommend All-Star on-the-go or in the shop while using tools like the NOVO™ tool advisor or the Machining Central app. To view All-Star products on widia.com, use the All-Star filter.
Available to download in the app store!
EASY TO FIND
All-Star products are held to the highest availability standards. This means products that are flagged as All-Star feature same-day shipping for all orders received before 4pm CET.
ALWAYS AVAILABLE
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
TABLE OF CONTENTS INDE X A BL E MIL LING P ages A 2 – A119
S OLID END MIL LING P ages B2 – B78
2
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HOL EM A K ING P ages C 2 – C 74
TA PPING P ages D2 – D14
T U RNING P ages E 2 – E10 0
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
INDEXABLE MILLING SHO U LDER MIL LING P ages A 6 – A 5 0 VSM890-12™ VSM490-10™ VSM490-15™ VSM11™ VSM17™ M680
9 0 º HIGH-SPEED CU T TING P ages A 52 – A 57 VHSC
A2
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FACE MIL LING P ages A 5 8 – A 81 M1200 Mini M1200 M640
HIGH-F EED MIL LING P ages A 82 – A 9 6 VXF™ M370™
COPY MIL LING P ages A 9 8 – A119 M200™ M100™
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
0º/90º SHOULDER MILLS VSM 8 9 0 ™ -12 P ages A 6 – A 9 8-Edged, Double-Sided 90° Victory™ Shoulder-Face Mill
VSM4 9 0 ™ -10 & VSM4 9 0 ™ -15 P ages A10 – A 24 4-Edged, Double-Sided 90° Victory Shoulder-Face Mill
A4
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VSM11 ™ & VSM17 ™ P ages A 2 6 – A 41 2-Edged, 90° Victory™ Shoulder Mill (VSM)
M680 P ages A 42 – A 5 0 2-Edged, 90° General Purpose Shoulder Mill Solution
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
linkedin.com/WIDIAProductGrp
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To learn more, visit widia.com
VSM890™ 8-Edged, Double-Sided True 90° Victory™ Shoulder-Face Mill (VSM)
• Weldon® End Mills • Shell Mills
• Superior Metal Removal Rates (MRR) delivered through high-performance grades and chipbreakers. • Coarse, medium, and fine pitch cutter density to perfectly translate machining capability into higher productivity. • New pocket seat design for improved insert seating and great stability at roughing applications. • Comprehensive standard offering for cutter bodies and inserts to address light machining to heavy roughing jobs. • Available in the new WU10PM™ and WS40PM™ grades.
Super-positive rake design for low machine power consumption.
Integrated wiper facet for excellent surface floor finish.
Unique insert rake design to reduce and perfectly balance axial and radial cutting forces. Engineered for light machining to heavy roughing in all material groups. -ALP
-ML
N
P M S
P M K S H
First choice for Stainless Steel, light machining, and finishing jobs.
First choice for general purpose in all workpiece materials. Engineered for high-feed rates.
First choice for Non-Ferrous materials.
-MM
Finishing Capabilities/Lower Cutting Forces Geometry Strengthening/Stronger Cutting Edge Protection
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A6
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0°/90° Shoulder Mills • VSM890™-12
INDEXABLE MILLING
Weldon® End Mills • Metric
catalogue number VSM890D032Z03B25SN12
D1 32
D 25
L 89
L2 32
Ap1 max 9,8
Z 3
max RPM 33200
coolant supply Yes
kg 0,31
Ap1 max 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8
Z 4 5 5 7 7 9 8 10
max RPM 28000 24100 20800 20800 18000 18000 15800 13900
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,20 0,32 0,48 0,45 1,03 1,01 1,56 2,98
SOLID END MILLING
order number 6596066
Shell Mills • Metric HOLEMAKING
catalogue number VSM890D040Z04S22SN12 VSM890D050Z05S22SN12 VSM890D063Z05S22SN12 VSM890D063Z07S22SN12 VSM890D080Z07S27SN12 VSM890D080Z09S27SN12 VSM890D100Z08S32SN12 VSM890D125Z10S40SN12
D1 40 50 63 63 80 80 100 125
D 22 22 22 22 27 27 32 40
D6 39 49 49 49 60 60 78 89
L 40 40 40 40 50 50 50 63
TAPPING
order number 6596067 6596069 6596070 6596111 6596113 6596114 6596116 6596119
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A7
0°/90° Shoulder Mills • VSM890™-12
INDEXABLE MILLING
Inserts • SNHX-ALP • For Aluminium and Other Non-Ferrous Alloys v
first choice
j
alternate choice P M K N S H
cutting edges
LI
S
D
BS
Re
SNHX120408PNERALP
8
12,00
4,61
12,00
1,34
0,80
6596397 WN25PM
SOLID END MILLING
ISO catalogue number
v
HOLEMAKING
Inserts • SNHX-ML • Precision Finishing and Light Machining v
first choice
j
alternate choice P M K N S H
cutting edges
LI
S
D
BS
Re
SNHX120408PNERML
8
12,00
4,61
12,00
1,34
0,80
j
v
v
j v
v
6596398 WP25PM 6596399 WS40PM
TAPPING
ISO catalogue number
v
Inserts • SNHX-MM • Universal Geometry for Medium Machining first choice alternate choice
A8
ISO catalogue number
cutting edges
LI
S
D
BS
Re
SNHX120408PNSRMM
8
12,00
4,61
12,00
1,34
0,80
v
v
v
j
v
v
v
j v
v j
v v
WK15CM WP25PM WP40PM WS40PM WU10PM
P M K N S H
6667462 6596431 6596432 6596433 6596400
TURNING
v j
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0°/90° Shoulder Mills • VSM890™-12
INDEXABLE MILLING
Insert Selection Guide Geometry SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM
Light Machining
Grade WS40PM WS40PM WP25PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM
Geometry SNHX-MM SNHX-MM SNHX-MM SNHX-ML SNHX-ML SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM
General Purpose
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM
Geometry SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-MM SNHX-MM SNHX-MM –
Heavy Machining
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WS40PM WS40PM WS40PM –
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Recommended Starting Speeds [m/min]* WK15CM – – – – – – – – – 385 295 250 – – – – – – – –
WN25PM – – – – – – – – – 340 275 230 – – – – – – – –
– – – – – – – – – – – – 1075 945 945 – – – – –
– – – – – – – – – – – – 945 875 875 – – – – –
WP25PM – – – – – – – – – – – – 875 760 760 – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 –
285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 –
WP40PM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – –
WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –
– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –
– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –
WU10PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –
– – – – – – – – – 295 230 195 – – – – – – – 160
– – – – – – – – – 265 205 175 – – – – – – – 130
– – – – – – – – – 240 190 160 – – – – – – – 90
TAPPING
– – – – – – – – – 420 335 280 – – – – – – – –
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Insert Geometry .E..ALP .E..ML .S..MM
0,12 0,17 0,23
5% 0,28 0,32 0,36
0,43 0,60 0,82
0,08 0,13 0,17
10% 0,20 0,23 0,26
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,31 0,06 0,15 0,23 0,06 0,44 0,09 0,18 0,33 0,08 0,59 0,13 0,20 0,44 0,11
30% 0,13 0,15 0,17
0,20 0,28 0,38
0,05 0,08 0,10
General Purpose
40–100% 0,12 0,14 0,16
0,18 0,26 0,35
Heavy Machining
TURNING
Light Machining
Insert Geometry .E..ALP .E..ML .S..MM
NOTE: U se “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
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A9
VSM490™-10 4-Edged, Double-Sided 90° Victory™ Shoulder Mill (VSM)
• Screw-On End Mills
• True 90° roughing tool with embedded finishing capabilities all in one tool.
• Weldon® End Mills
• Best-in-class wall finish in axial stepping-down jobs.
• Cylindrical End Mills
• Lower cutting forces and real soft cutting action.
• Shell Mills
• Perfect fit for taper 40 spindles and driven units.
• M4000 Cartridge Milling System
Super-positive rake design for low machine power consumption. Integrated wiper facet for great surface floor finish.
For non-ferrous materials. -ALP
-ML
-MM
-MH
N
P M K S H
P M K S H
For non-ferrous materials.
First choice for stainless steel, light machining, and finishing jobs.
First choice for general purpose in all material groups.
P K First choice for HPC roughing cast iron. Strongest edge protection with additional margins.
Finishing Capabilities/Lower Cutting Forces
Geometry Strengthening
Applications 1. Face milling with modular M4000 cartridge milling system. 2. F ull slotting with 100% radial engagement. 3. Shoulder milling with step-down capabilities and great wall finish. 4. Shoulder milling with low axial and high radial engagement. 5. Shoulder milling with low radial and high axial engagement. 6. H PC face milling. Excellent choice to clean up castings. 7. T rochoidal slot milling. 8. Z-axis plunge milling. 9. C ontour milling.
1
4 4
2
3
8 5 6
7
9
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A10
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0°/90° Shoulder Mills • VSM490™-10
INDEXABLE MILLING
Screw-On End Mills • Metric
Ap1 max
catalogue number VSM490D016Z02M08XN10 VSM490D020Z03M10XN10 VSM490D025Z04M12XN10 VSM490D032Z05M16XN10 VSM490D032Z06M16XN10
D1 16 20 25 32 32
D 13 18 21 29 29
DPM 8,5 10,5 12,5 17,0 17,0
G3X M8 M10 M12 M16 M16
L2 25 28 32 40 40
WF 10 15 17 24 24
Ap1 max 10,0 10,0 10,0 10,0 10,0
Z 2 3 4 5 6
max RPM 48000 40200 34300 29200 29200
coolant supply Yes Yes Yes Yes Yes
kg 0,03 0,05 0,09 0,20 0,20
HOLEMAKING
Weldon® End Mills • Metric
SOLID END MILLING
order number 6425553 6425554 6425555 6425556 6425557
Ap1 max
TAPPING
Regular Shank
Ap1 max
Reduced Shank
catalogue number VSM490D016Z02B16XN10 VSM490D020Z02B20XN10 VSM490D020Z03B20XN10 VSM490D025Z03B20XN10 VSM490D025Z03B25XN10 VSM490D025Z04B25XN10 VSM490D032Z04B25XN10 VSM490D032Z05B25XN10
D1 16 20 20 25 25 25 32 32
D 16 20 20 20 25 25 25 25
L 74 79 79 79 89 89 89 89
L2 25 28 28 28 32 32 32 32
Ap1 max 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0
Z 2 2 3 3 3 4 4 5
max RPM 48000 40200 40200 34300 34300 34300 29200 29200
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,09 0,16 0,16 0,18 0,29 0,29 0,29 0,33
NOTE: W eldon type not recommended for finishing operations.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A11
TURNING
order number 6425558 6425559 6425560 6425571 6425572 6425573 6425574 6425575
0°/90° Shoulder Mills • VSM490™-10
INDEXABLE MILLING
Cylindrical End Mills • Metric
Ap1 max
Reduced Shank
SOLID END MILLING
Regular Shank
HOLEMAKING
order number 6425502 6425503 6425504 6425506 6425505 6425507 6425508 6425509 6425511 6425510 6425512 6425513 6425514 6425516 6425515 6425517
catalogue number VSM490D016Z02A16XN10L090 VSM490D016Z02A16XN10L150 VSM490D018Z02A16XN10L150 VSM490D020Z02A20XN10L150 VSM490D020Z03A20XN10L090 VSM490D020Z03A20XN10L150 VSM490D022Z03A20XN10L150 VSM490D025Z03A20XN10L100 VSM490D025Z03A25XN10L170 VSM490D025Z04A25XN10L100 VSM490D025Z04A25XN10L170 VSM490D028Z04A25XN10L170 VSM490D032Z04A25XN10L110 VSM490D032Z04A25XN10L200 VSM490D032Z05A25XN10L110 VSM490D032Z05A25XN10L200
D1 16 16 18 20 20 20 22 25 25 25 25 28 32 32 32 32
D 16 16 16 20 20 20 20 20 25 25 25 25 25 25 25 25
L 90 150 150 150 90 150 150 100 170 100 170 170 110 200 110 200
L2 25 25 25 28 28 28 28 28 43 43 43 32 32 32 32 32
Ap1 max 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0
Z 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5
max RPM 48000 48000 43500 40200 40200 40200 37500 34300 34300 34300 34300 31800 29200 29200 29200 29200
TAPPING
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,12 0,21 0,21 0,33 0,19 0,33 0,34 0,23 0,60 0,33 0,59 0,61 0,41 0,75 0,41 0,75
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,23 0,23 0,23 0,31 0,35 0,32 0,56 0,56 0,56 1,10 1,11 1,12 1,73 1,74 3,18 3,20
Shell Mills • Metric
Ap1 max
TURNING order number 6425434 6425435 6425436 6425437 6425438 6425439 6425440 6425481 6425482 6425483 6425484 6425485 6425486 6425487 6425488 6425489
A12
catalogue number VSM490D040Z04S16XN10 VSM490D040Z06S16XN10 VSM490D040Z07S16XN10 VSM490D050Z05S22XN10 VSM490D050Z07S22XN10 VSM490D050Z09S22XN10 VSM490D063Z05S22XN10 VSM490D063Z07S22XN10 VSM490D063Z09S22XN10 VSM490D080Z06S27XN10 VSM490D080Z08S27XN10 VSM490D080Z10S27XN10 VSM490D100Z08S32XN10 VSM490D100Z12S32XN10 VSM490D125Z10S40XN10 VSM490D125Z14S40XN10
D1 40 40 40 50 50 50 63 63 63 80 80 80 100 100 125 125
D 16 16 16 22 22 22 22 22 22 27 27 27 32 32 40 40
D6 37 37 37 42 42 42 49 49 49 60 60 60 80 80 90 90
L 40 40 40 40 40 40 40 40 40 50 50 50 50 50 63 63
Ap1 max 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0
Z 4 6 7 5 7 9 5 7 9 6 8 10 8 12 10 14
max RPM 25400 25400 25400 22300 22300 22300 19500 19500 19500 17100 17100 17100 15200 15200 13500 13500
widia.com
0°/90° Shoulder Mills • VSM490™-10
INDEXABLE MILLING
Inserts • XNGU-ALP • For Aluminium and Other Non-Ferrous Alloys v
first choice
j
alternate choice P M K N S H
LI
S
W
BS
Re
hm
XNGU100404ERALP
4
11,66
4,83
6,60
1,37
0,40
0,02
XNGU100408ERALP
4
11,66
4,83
6,60
1,00
0,80
0,02
6425382 WN25PM
cutting edges
HOLEMAKING
Inserts • XNGU-ML • Precision Finishing and Light Machining
alternate choice
cutting edges
LI
S
W
BS
Re
hm
XNGU100404ERML
4
11,66
4,83
6,60
1,37
0,40
0,02
XNGU100408ERML
4
11,66
4,83
6,60
1,00
0,80
0,02
v
v
j v
v v v
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A13
TURNING
ISO catalogue number
j j
TAPPING
P M K N S H
6425414 WP25PM 6425415 WS40PM – WU10PM
first choice
j
6425369 6425370 6425421
v
Back View
widia.com
SOLID END MILLING
ISO catalogue number
v
6425411
Back View
0°/90° Shoulder Mills • VSM490™-10
INDEXABLE MILLING
Inserts • XNGU-MM • Universal Geometry for Medium Machining v
first choice
j
alternate choice P M K N S H
cutting edges
LI
S
W
BS
Re
hm
XNGU100404SRMM
4
11,66
4,83
6,60
1,37
0,40
0,08
XNGU100408SRMM
4
11,66
4,83
6,60
1,00
0,80
0,08
v
v
v v v
6425416 WP25PM 6425417 WS40PM – WU10PM
SOLID END MILLING
ISO catalogue number
v j
6425422 6425423 6425424
Back View
j j
HOLEMAKING
Inserts • XNGU-MH • Heavy Roughing v
first choice
j
alternate choice
cutting edges
LI
S
W
BS
Re
hm
XNGU100408SRMH
4
11,66
4,83
6,60
0,90
0,80
0,08
v
v
v
j
v
j j v
TURNING A14
j
WK15CM WP25PM WP35CM WP40PM
TAPPING ISO catalogue number
v
j
6425359 6425356 6425360 6425357
P M K N S H
Back View
widia.com
0°/90° Shoulder Mills • VSM490™-10
v
first choice
j
alternate choice P M K N S H
cutting edges
LI
S
W
BS
Re
hm
XNPU100408ERML
4
11,60
4,83
6,60
0,90
0,80
0,02
v
j v
v
v
first choice
j
alternate choice
v
v
v
v
j
v
j
v
v
j
v
j j v
LI
S
W
BS
Re
hm
XNPU100408SRMM
4
11,60
4,83
6,60
0,90
0,80
0,08
XNPU100412SRMM
4
11,61
4,83
6,60
0,50
1,20
0,08
6425355 – 6425352 – 6425354 6425353
XNPU100416SRMM
4
11,61
4,83
6,60
0,10
1,60
0,08
6425364 6425270 6425361 6425365 6425363 6425362
cutting edges
A15
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
TAPPING
ISO catalogue number
– – 6425267 – 6425269 6425268
Back View
j
WK15CM WK15PM WP25PM WP35CM WP40PM WS40PM
P M K N S H
HOLEMAKING
Inserts • XNPU-MM • Universal Geometry for Medium Machining
SOLID END MILLING
ISO catalogue number
v v
6425366 WK15PM 6425367 WP25PM 6425368 WS40PM
Back View
j j
INDEXABLE MILLING
Inserts • XNPU-ML • Light Machining
0°/90° Shoulder Mills • VSM490™-10
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry XNGU-ML XNGU-ML XNGU-MM XNGU-ML XNGU-ML XNPU-ML XNPU-MM XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML XNGU-ML
Light Machining
Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15PM WK15PM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM
Geometry XNPU-MM XNPU-MM XNPU-MM XNGU-ML XNGU-ML XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML XNGU-MM
General Purpose
Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM
Geometry XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNPU-MM XNPU-MM XNPU-MM –
Heavy Machining
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
Recommended Starting Speeds [m/min]*
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
WK15CM – – – – – – – – – 420 335 280 – – – – – – – –
– – – – – – – – – 385 295 250 – – – – – – – –
– – – – – – – – – 340 275 230 – – – – – – – –
WK15PM – – – – – – – – – 270 210 175 – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – –
– – – – – – – – – 215 175 145 – – – – – – – –
WN25PM – – – – – – – – – – – – 1075 945 945 – – – – –
– – – – – – – – – – – – 945 875 875 – – – – –
WP25PM – – – – – – – – – – – – 875 760 760 – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 –
285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 –
WP35CM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 –
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – –
WP40PM
370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – –
WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –
– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –
– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –
WU10PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –
– – – – – – – – – 295 230 195 – – – – – – – 160
– – – – – – – – – 265 205 175 – – – – – – – 130
– – – – – – – – – 240 190 160 – – – – – – – 90
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] TURNING
Light Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH
0,12 0,18 0,23 0,23
5% 0,23 0,28 0,35 0,43
0,32 0,37 0,46 0,58
0,08 0,13 0,17 0,17
10% 0,17 0,20 0,25 0,31
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,23 0,06 0,13 0,18 0,06 0,27 0,10 0,15 0,20 0,09 0,33 0,13 0,19 0,25 0,11 0,42 0,13 0,23 0,31 0,11
30% 0,11 0,13 0,17 0,20
0,15 0,17 0,22 0,27
0,05 0,08 0,10 0,10
General Purpose
40–100% 0,10 0,12 0,15 0,18
0,14 0,16 0,20 0,25
Heavy Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH
NOTE: U se “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A16
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WIDIA Victory ™
™
WS40PM Breakthrough in the latest substrate and coating technology to boost productivity in stainless steels and high-temp alloys
Advanced Milling Grade for Titanium Multilayer PVD AlTiN-TiN Coating
New Medium-Grained Substrate
• Improved chemical and abrasive wear resistance.
• Minimises tendency for thermal cracking.
• Consistent tool life performance.
• Excellent fatigue resistance and edge strength.
• Primarily for wet machining. Also great results in dry machining.
• Rich in cobalt content for improved toughness.
widia.com
VSM490™-15 4-Edged, Double-Sided 90° Victory™ Shoulder Mill (VSM)
• Screw-On End Mills
• True 90° roughing tool with embedded finishing capabilities all in one tool.
• Weldon® End Mills
• Best-in-class wall finish in axial stepping-down jobs.
• Cylindrical End Mills
• Lower cutting forces and real soft cutting action.
• Shell Mills
• Perfect fit for taper 50 spindles.
• M4000 Cartridge Milling System
• Coarse, medium, and fine pitch shell mills available.
Super-positive rake design for low machine power consumption. Integrated wiper facet for great surface floor finish.
Four insert geometries for all material groups in shoulder milling applications. -ALP
-ML
-MM
-MH
N
P M S
P M K S
P K
For non-ferrous materials.
First choice for stainless steel. Lower cutting forces.
First choice, especially when machining steels.
First choice for cast iron, and also recommended for heavy applications.
Finishing Capabilities/Lower Cutting Forces
Geometry Strengthening
Wall Quality Competitor Tool
VSM490-15
Traditional tools are designed to achieve a 0° wall, but exhibit poor performance when machining walls in multiple passes.
VSM490-15 eliminates the mismatch and minimises the marks left behind in step-down milling operations. By increasing wall quality and avoiding a second tool, productivity increases significantly.
✔
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A18
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0°/90° Shoulder Mills • VSM490™-15
INDEXABLE MILLING
Screw-On End Mills • Metric
Ap1 max
catalogue number VSM490D025Z02M12XN15 VSM490D032Z03M16XN15 VSM490D032Z04M16XN15 VSM490D035Z04M16XN15
D1 25 32 32 35
D 21 29 29 29
DPM 12,5 17,0 17,0 17,0
G3X M12 M16 M16 M16
L2 32 40 40 40
WF 17 24 24 24
Ap1 max 15,0 15,0 15,0 15,0
Z 2 3 4 4
max RPM 26700 22000 22000 20600
coolant supply Yes Yes Yes Yes
kg 0,18 0,18 0,18 0,19
SOLID END MILLING
order number 5873211 5873212 5873213 5873214
Weldon® End Mills • Metric HOLEMAKING
Ap1 max
catalogue number VSM490D025Z02B25XN15 VSM490D032Z03B32XN15 VSM490D040Z03B32XN15
D1 25 32 40
D 25 32 32
L 89 111 111
L2 32 50 50
Ap1 max 15,0 15,0 15,0
Z 2 3 3
max RPM 26700 22000 18800
coolant supply Yes Yes Yes
kg 0,28 0,58 0,65
coolant supply Yes Yes Yes Yes Yes Yes
kg 0,32 0,59 0,59 1,14 0,58 1,14
TAPPING
order number 5710285 5710286 5873215
NOTE: W eldon type not recommended for finishing operations.
Cylindrical End Mills • Metric TURNING
Ap1 max
order number 5873216 5710287 5873217 5710288 5873218 5873219
widia.com
catalogue number VSM490D025Z02A25XN15L100 VSM490D025Z02A25XN15L170 VSM490D032Z03A32XN15L110 VSM490D032Z03A32XN15L200 VSM490D032Z04A32XN15L110 VSM490D032Z04A32XN15L200
D1 25 25 32 32 32 32
D 25 25 32 32 32 32
L 100 170 110 200 110 200
L2 43 43 49 50 49 50
Ap1 max 15,0 15,0 15,0 15,0 15,0 15,0
Z 2 2 3 3 4 4
max RPM 26700 26700 22000 22000 22000 22000
A19
0°/90° Shoulder Mills • VSM490™-15
INDEXABLE MILLING
Shell Mills • Metric
SOLID END MILLING
Ap1 max
HOLEMAKING
order number 5710289 5710520 5873221 5710521 5710522 5873222 5710523 5710524 5873223 5710525 5873224 5710526 5873225 5873226 5873227 5873228
catalogue number VSM490D040Z04S16XN15 VSM490D040Z05S16XN15 VSM490D050Z04S22XN15 VSM490D050Z05S22XN15 VSM490D050Z06S22XN15 VSM490D063Z05S22XN15 VSM490D063Z06S22XN15 VSM490D063Z07S22XN15 VSM490D080Z05S27XN15 VSM490D080Z07S27XN15 VSM490D080Z09S27XN15 VSM490D100Z08S32XN15 VSM490D100Z11S32XN15 VSM490D125Z09S40XN15 VSM490D125Z12S40XN15 VSM490D160Z12S40XN15
D1 40 40 50 50 50 63 63 63 80 80 80 100 100 125 125 160
D 16 16 22 22 22 22 22 22 27 27 27 32 32 40 40 40
D6 37 37 42 42 42 50 50 50 60 60 60 80 80 90 90 110
L 40 40 40 40 40 40 40 40 50 50 50 50 50 63 63 63
Ap1 max 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0
Z 4 5 4 5 6 5 6 7 5 7 9 8 11 9 12 12
max RPM 18800 18800 16300 16300 16300 14200 14200 14200 12300 12300 12300 10900 10900 9600 9600 8400
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,20 0,19 0,28 0,28 0,28 0,50 0,49 0,48 1,03 1,03 1,04 1,61 1,64 2,96 3,11 4,80
TAPPING TURNING A20
widia.com
0°/90° Shoulder Mills • VSM490™-15
INDEXABLE MILLING
Inserts • XNGU-ALP • For Aluminium and Other Non-Ferrous Alloys v
first choice
j
alternate choice P M K N S H
S
W
BS
Re
hm
XNGU15T604ERALP
4
16,20
6,88
10,00
2,20
0,40
0,03
XNGU15T608ERALP
4
16,20
6,88
10,00
1,80
0,80
0,03
6082644 WN25PM
LI
6082645
cutting edges
HOLEMAKING
Inserts • XNGU-ML • Precision Finishing and Light Machining first choice
j
alternate choice j
v
j
v
v
v
v
v
j
v
v
j v
TAPPING
P M K N S H
cutting edges
LI
S
W
BS
Re
hm
XNGU15T604ERML
4
16,20
6,88
10,00
2,20
0,40
0,08
5890821 5890822 6180323 5890823
XNGU15T608ERML
4
16,20
6,88
10,00
1,80
0,80
0,08
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A21
TURNING
ISO catalogue number
5873481 5873482 6180324 5873483
WP25PM WP40PM WS40PM WU35PM
v
Back View
widia.com
SOLID END MILLING
ISO catalogue number
v
0°/90° Shoulder Mills • VSM490™-15
INDEXABLE MILLING
Inserts • XNGU-MM • Universal Geometry for Medium Machining v
first choice
j
alternate choice P M K N S H
v
v
v
v
v
v
j
v
j
HOLEMAKING
cutting edges
LI
S
W
BS
Re
hm
XNGU15T604SRMM
4
16,20
6,88
10,00
2,20
0,40
0,10
XNGU15T608SRMM
4
16,20
6,88
10,00
1,90
0,80
0,10
XNGU15T612SRMM
4
16,20
6,88
10,00
1,50
1,20
0,08
– 6242521 5949204 5949205 5949206
ISO catalogue number
– 6242522 5710527 5710528 5710529
SOLID END MILLING
WK15CM WK15PM WP25PM WP40PM WU35PM
v
6234707 – – – –
Back View
v
j
Inserts • XNGU-MH • Heavy Roughing v
first choice
j
alternate choice v
v
j
v
v
j
v
j j v
ISO catalogue number
cutting edges
LI
S
W
BS
Re
hm
XNGU15T608SRMH
4
16,20
6,88
10,00
1,80
0,80
0,10
6003725 6003724 6003570 6003723 6003721 6003722
TURNING A22
v
v
v
XNGU15T616SRMH
4
16,20
6,88
10,00
1,00
1,60
0,10
6030380 6030378 6030376 6030377 – –
Back View
v
j
WK15CM WK15PM WP25PM WP35CM WP40PM WU35PM
TAPPING
P M K N S H
widia.com
0°/90° Shoulder Mills • VSM490™-15
v
first choice
j
alternate choice M K N S H
cutting edges
LI
S
W
BS
Re
hm
XNPU15T608ERML
4
16,10
6,88
10,00
1,90
0,80
0,08
v
v
v
j
v
j v
v
first choice
j
alternate choice
v
v
v
v
v
v
j
v
v
j
v
j j v
LI
S
W
BS
Re
hm
XNPU15T608SRMM
4
16,10
6,88
10,00
1,90
0,80
0,10
XNPU15T612SRMM
4
16,10
6,88
10,00
1,50
1,20
0,10
XNPU15T616SRMM
4
16,10
6,88
10,00
1,10
1,60
0,10
5883522 5883521 5883447 5883450 5883448 5883449
XNPU15T620SRMM
4
16,10
6,88
10,00
0,70
2,00
0,10
5890763 5890762 5890728 5890761 5890729 5890730
5873420 5873419 5873415 5873418 5873416 5873417
cutting edges
A23
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
TAPPING
ISO catalogue number
6030375 – 6030372 6030374 6030373 –
Back View
j
WK15CM WK15PM WP25PM WP35CM WP40PM WU35PM
P M K N S H
HOLEMAKING
Inserts • XNPU-MM • Universal Geometry for Medium Machining
SOLID END MILLING
ISO catalogue number
v
v
5883097 WP25PM 5883098 WP40PM 5883099 WU35PM
Back View
j
INDEXABLE MILLING
Inserts • XNPU-ML • Light Machining
0°/90° Shoulder Mills • VSM490™-15
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry XNGU-ML XNGU-ML XNGU-MM XNGU-ML XNGU-ML XNPU-MM XNPU-MM XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML –
Light Machining
Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15PM WK15PM WN25PM WN25PM WP25PM WS40PM WS40PM –
Geometry XNPU-MM XNPU-MM XNPU-MM XNGU-ML XNGU-ML XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML –
General Purpose
Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
Geometry XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNPU-MM XNPU-MM XNPU-MM –
Heavy Machining
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
Recommended Starting Speeds [m/min]*
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
WK15CM – – – – – – – – – 420 335 280 – – – – – – – –
– – – – – – – – – 385 295 250 – – – – – – – –
– – – – – – – – – 340 275 230 – – – – – – – –
WK15PM – – – – – – – – – 270 210 175 – – – – – – – –
– – – – – – – – – 245 190 160 – – – – – – – –
– – – – – – – – – 215 175 145 – – – – – – – –
WN25PM – – – – – – – – – – – – 1075 945 945 – – – – –
– – – – – – – – – – – – 945 875 875 – – – – –
WP25PM – – – – – – – – – – – – 875 760 760 – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 120
285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 90
WP35CM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 70
455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – –
395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – –
WP40PM
370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – –
WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –
– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –
– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –
WU35PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –
260 220 200 180 150 130 170 155 115 – – – – – – 35 35 45 60 –
230 190 170 150 135 100 150 130 100 – – – – – – 30 30 35 45 –
215 160 140 120 120 80 135 110 80 – – – – – – 25 25 25 30 –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] TURNING
Light Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH
0,11 0,17 0,22 0,23
5% 0,23 0,31 0,40 0,45
0,35 0,46 0,64 0,74
0,08 0,13 0,16 0,17
10% 0,17 0,23 0,29 0,33
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,25 0,06 0,13 0,19 0,05 0,33 0,09 0,17 0,25 0,08 0,46 0,12 0,22 0,34 0,10 0,54 0,13 0,24 0,40 0,11
30% 0,11 0,15 0,19 0,21
0,16 0,22 0,30 0,35
0,05 0,08 0,10 0,10
General Purpose
40–100% 0,10 0,14 0,18 0,20
0,15 0,20 0,28 0,32
Heavy Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH
NOTE: Use “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A24
widia.com
Aerospace ™ Solutions from WIDIA
Aerospace Solutions VXF ™, X-Feed™ for titanium and the aerospace fastener tap, were created to fill the growing need for high-performance tooling in the aerospace industry Visit widia.com to learn more about our new tooling and machining strategies from WIDIA machining experts.
VSM11™ 2-Edged, 90° Victory™ Shoulder Mill (VSM)
• Screw-On End Mills
• True 90° shoulder milling platform.
• Weldon® End Mills
• Aggressive ramping capability up to 10° with end mills with a diameter of 16mm.
• Cylindrical End Mills
• Optimised chip gash for improved cutter stability and chip flow.
• M4000 Cartridge Milling System
• Shell Mills
• Well-guided internal coolant supply to the cutting edge. • Best-in-class milling grade WS40PM boosts productivity when machining stainless steel and high-temp alloys.
Additional margin on the clearance face to strengthen the cutting edge. Super-positive rake design for soft cutting action and low machine power consumption.
Embedded wiper facet for great surface floor finish.
Innovative cutting edge preparation to improve tool life. Multiple corner nose radii R0.2 to R3.1 available; includes uses for aerospace applications.
Geometries for all material groups in shoulder milling applications. -ALP
-PCD
-ML
-MM
-MH
N
N
P M S H
P M K S H
P M K S
Roughing and finishing of aluminium alloys. High precision. Periphery ground.
Roughing and finishing of aluminium alloys. Abrasive non-ferrous materials. High precision. Periphery ground.
Medium machining. First choice for general purpose. Precision pressed to size.
First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size.
Light machining and finishing. First choice for stainless steel and titanium. Periphery ground.
Finishing Capabilities/Lower Cutting Forces
Geometry Strengthening
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A26
widia.com
0°/90° Shoulder Mills • VSM11™
INDEXABLE MILLING
Screw-On End Mills • Metric
order number 5417011 5417013 5417015 5417017 5417019
catalogue number VSM11D016Z02M08XD11 VSM11D020Z03M10XD11 VSM11D025Z04M12XD11 VSM11D032Z04M16XD11 VSM11D040Z06M16XD11
D1 16 20 25 32 40
D 13 18 21 29 29
DPM 8,5 10,5 12,5 17,0 17,0
G3X M8 M10 M12 M16 M16
L2 25 28 32 40 40
WF 10 15 17 24 24
Ap1 max 11,5 11,6 11,5 11,4 11,4
Z 2 3 4 4 6
max ramp angle 10.0° 7.8° 5.3° 3.6° 2.6°
max RPM 41400 35100 30200 25800 22600
coolant supply Yes Yes Yes Yes Yes
kg 0,02 0,05 0,08 0,18 0,24
SOLID END MILLING
Ap1 max
HOLEMAKING
Weldon® End Mills • Metric
Ap1 max
TAPPING
catalogue number VSM11D012Z01B16XD11 VSM11D016Z02B16XD11 VSM11D020Z02B20XD11 VSM11D020Z03B20XD11 VSM11D025Z03B25XD11 VSM11D025Z04B25XD11 VSM11D030Z04B25XD11 VSM11D032Z04B32XD11 VSM11D032Z05B32XD11
D1 12 16 20 20 25 25 30 32 32
D 16 16 20 20 25 25 25 32 32
L 70 70 81 81 88 88 88 100 100
L2 21 21 30 30 31 31 31 39 39
Ap1 max 11,7 11,5 11,6 11,6 11,5 11,5 11,5 11,4 11,4
Z 1 2 2 3 3 4 4 4 5
max RPM 53100 41400 35100 35100 30200 30200 26900 25800 25800
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,08 0,09 0,15 0,16 0,27 0,28 0,30 0,51 0,52
NOTE: W eldon type not recommended for finishing operations.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A27
TURNING
order number 5416454 5416455 5416457 5416458 5416459 5416480 5416481 5416482 5416483
max ramp angle 3.7° 10.0° 7.8° 7.8° 5.3° 5.3° 3.2° 3.6° 3.6°
0°/90° Shoulder Mills • VSM11™
INDEXABLE MILLING
Cylindrical End Mills (Regular and Long Version) • Metric
Ap1 max
SOLID END MILLING HOLEMAKING
order number 5416632 5416633 5416700 5416701 5416634 5416702 5416635 5416703 5416704 5416636 5416705 5416637 5416706 5416638 5416707 5416639
catalogue number VSM11D012Z01A16XD11L100 VSM11D016Z02A16XD11L100 VSM11D016Z02A16XD11L170 VSM11D018Z02A16XD11L170 VSM11D020Z02A20XD11L110 VSM11D020Z02A20XD11L170 VSM11D020Z03A20XD11L110 VSM11D020Z03A20XD11L170 VSM11D022Z03A20XD11L170 VSM11D025Z03A25XD11L120 VSM11D025Z03A25XD11L210 VSM11D025Z04A25XD11L120 VSM11D025Z04A25XD11L210 VSM11D032Z03A32XD11L130 VSM11D032Z03A32XD11L250 VSM11D032Z05A32XD11L130
D1 12 16 16 18 20 20 20 20 22 25 25 25 25 32 32 32
D 16 16 16 16 20 20 20 20 20 25 25 25 25 32 32 32
L 100 100 170 170 110 170 110 170 170 120 210 120 210 130 250 130
L2 25 31 25 25 31 41 31 41 30 33 50 33 50 41 65 41
Ap1 max 11,7 11,5 11,5 11,6 11,6 11,6 11,6 11,6 11,5 11,5 11,5 11,5 11,5 11,4 11,4 11,4
Z 1 2 2 2 2 2 3 3 3 3 3 4 4 3 3 5
max ramp angle 3.7° 10.0° 10.0° 9.7° 7.8° 7.8° 7.8° 7.8° 6.6° 5.3° 5.3° 5.3° 5.3° 3.6° 3.6° 3.6°
max RPM 53100 41400 41400 37900 35100 35100 35100 35100 32900 30200 30200 30200 30200 25800 25800 25800
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,13 0,12 0,23 0,23 0,22 0,35 0,23 0,36 0,37 0,39 0,70 0,40 0,72 0,70 1,39 0,71
Z 4 6 5 8 6 9 8 9 11
max ramp angle 2.6° 2.6° 1.9° 1.9° 1.5° 1.5° 1.1° .9° .7°
max RPM 22600 22600 19900 19900 17500 17500 15300 13600 12100
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,22 0,22 0,33 0,33 0,50 0,52 1,14 1,79 3,01
Shell Mills • Metric TAPPING Ap1 max
TURNING
order number 5416316 5416317 5416318 5416319 5416340 5416341 5416342 5416345 5416347
A28
catalogue number VSM11D040Z04S016XD11 VSM11D040Z06S016XD11 VSM11D050Z05S022XD11 VSM11D050Z08S022XD11 VSM11D063Z06S022XD11 VSM11D063Z09S022XD11 VSM11D080Z08S027XD11 VSM11D100Z09S032XD11 VSM11D125Z011S040XD11
D1 40 40 50 50 63 63 80 100 125
D 16 16 22 22 22 22 27 32 40
D6 37 37 44 44 44 44 60 80 80
L 40 40 40 40 40 40 50 50 63
Ap1 max 11,4 11,4 11,3 11,3 11,3 11,3 11,3 11,3 11,3
widia.com
0°/90° Shoulder Mills • VSM11™
INDEXABLE MILLING
Inserts • XDCT-ALP v
first choice
j
alternate choice P M K N S H
BS
S
W
Re
hm
XDCT110404PDFRALP
2
13,43
2,09
4,00
6,90
0,40
0,02
XDCT110408PDFRALP
2
13,44
1,69
4,00
6,90
0,80
0,02
5933940 WN10HM 5417054 WN25PM
LI
5936171 5417053
cutting edges
v
HOLEMAKING
Inserts • XDCW-PCD
alternate choice
cutting edges
LI
BS
S
W
Re
hm
XDCW110404PDFRPCD
1
13,41
2,22
4,00
6,90
0,40
0,02
XDCW110408PDFRPCD
1
13,42
1,80
4,00
6,90
0,80
0,02
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A29
TURNING
ISO catalogue number
v
TAPPING
P M K N S H
5415420 WDN10U
first choice
j
5415421
v
LI
widia.com
SOLID END MILLING
ISO catalogue number
v
0°/90° Shoulder Mills • VSM11™
INDEXABLE MILLING
Inserts • XDCT-ML v
first choice
j
alternate choice
v
j
v
v
j
v
v
j
v
v
v
v
v
j j j
v
TAPPING
LI
BS
S
W
Re
hm
XDCT110432PDERML
2
12,86
—
4,00
6,89
3,20
—
XDCT110404PDERML
2
13,43
2,09
4,00
6,90
0,40
0,04
XDCT110408PDERML
2
13,44
1,69
4,00
6,90
0,80
0,04
XDCT110412PDERML
2
13,44
1,29
4,00
6,90
1,20
—
XDCT110416PDERML
2
13,44
0,88
4,00
6,89
1,60
0,04
XDCT110424PDERML
2
13,44
0,16
4,00
6,88
2,40
—
5415549 5415548 5415547 5545065 5517826 6180173 5415546
– 5536671 5536670 5642230 – 6180174 –
– – – – – 6408007 –
cutting edges
– – – – – 6408002 –
HOLEMAKING
ISO catalogue number
– 5964861 – 5964810 – 6408004 –
SOLID END MILLING
WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
v
– – – – – 6408006 –
P M K N S H
TURNING A30
widia.com
0°/90° Shoulder Mills • VSM11™
v
first choice
j
alternate choice
v
j
v
v
j
v
v
j
v
v
v
v
v
j j j
v
cutting edges
LI
BS
S
W
Re
hm
XDPT110431PDSRMM
2
12,94
—
4,01
6,94
3,10
0,06
XDPT110424PDSRMM
2
13,37
—
4,01
6,94
2,40
0,06
XDPT110412PDSRMM
2
13,44
1,29
4,00
6,90
1,20
0,06
XDPT110404PDSRMM
2
13,49
2,06
4,13
6,94
0,39
0,06
XDPT110408PDSRMM
2
13,50
1,66
4,13
6,94
0,78
0,06
XDPT110416PDSRMM
2
13,51
0,85
4,13
6,95
1,60
0,06
5415250 5415254 5415253 5642233 – 6180172 –
XDPT110420PDSRMM
2
13,51
0,45
4,13
6,95
2,00
0,06
5415428 5642237 5415450 5642231 – 6180149 – 5415315 5415319 5415318 5545063 5519921 6180148 5415317
HOLEMAKING
5415310 5415314 5415313 5642232 – 6180150 5415312
– 5901355 – 5901354 – 6408096 –
5415422 5415426 5415425 5642234 5517827 6279204 –
ISO catalogue number
SOLID END MILLING
WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
v
– 5980399 5980400 5980398 – 6408095 –
P M K N S H
INDEXABLE MILLING
Inserts • XDPT-MM
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A31
0°/90° Shoulder Mills • VSM11™
INDEXABLE MILLING
Inserts • XDPT-MH v
first choice
j
alternate choice
HOLEMAKING
BS
S
W
Re
hm
XDPT110408PDSRMH
2
13,44
1,68
4,00
6,90
0,79
0,13
XDPT110412PDSRMH
2
13,44
1,29
4,00
6,90
1,20
0,13
XDPT110416PDSRMH
2
13,44
0,90
4,00
6,90
1,59
0,13
v
v
v
j
v
v
j
WK15CM WP35CM WP40PM WS40PM WU35PM
LI
j
v
5415255 5415257 5545064 6408098 5415256
cutting edges
v
5415360 5415362 5642235 6408099 –
SOLID END MILLING
ISO catalogue number
v
v j
5415364 5415366 5642236 6408100 –
P M K N S H
Insert Selection Guide TAPPING TURNING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry XDCT-ML XDCT-ML XDPT-MM XDCT-ML XDCT-ML XDCT-ML XDCT-ML XDCT-ALP XDCW-PCD XDCT-ML XDCT-ML XDCT-ML XDCT-ML
Light Machining
Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15CM WP35CM WN10HM WDN10U WP25PM WS40PM WS40PM WP25PM
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDCT-ALP XDCW-PCD XDPT-MM XDPT-MM XDPT-MM XDPT-MM
General Purpose
Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WDN10U WS40PM WS40PM WS40PM WP25PM
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDCT-ALP XDCW-PCD XDPT-MH XDPT-MH XDPT-MH –
Heavy Machining
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WDN10U WS40PM WS40PM WS40PM –
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A32
widia.com
0°/90° Shoulder Mills • VSM11™
455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —
— — — — — — — — — — — — 3505 1495 1495 — — — — —
WK15CM — — — — — — — — — — — — 2990 1400 1400 — — — — —
WP35CM 395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —
WK15PM
— — — — — — — — — 385 295 250 — — — — — — — —
— — — — — — — — — 420 335 280 — — — — — — — —
— — — — — — — — — 340 275 230 — — — — — — — —
— — — — — — — — — 270 210 175 — — — — — — — —
— — — — — — — — — 245 190 160 — — — — — — — —
WP40PM 370 230 205 160 210 110 155 140 115 240 190 160 — — — — — — — —
260 215 195 170 155 115 170 150 115 — — — — — — — — — — —
295 250 230 205 170 150 195 175 130 — — — — — — — — — — —
WN10HM — — — — — — — — — 215 175 145 — — — — — — — —
— — — — — — — — — — — — 795 795 560 — — — — —
— — — — — — — — — — — — 695 695 485 — — — — —
WN25PM — — — — — — — — — — — — 600 600 420 — — — — —
WS30PM 245 180 160 135 135 90 155 125 90 — — — — — — — — — — —
— — — — — — 225 205 155 — — — — — — 45 45 55 70 —
— — — — — — 200 180 135 — — — — — — 40 40 45 60 —
— — — — — — — — — — — — 945 875 875 — — — — —
— — — — — — — — — — — — 1075 945 945 — — — — —
WP25PM — — — — — — — — — — — — 875 760 760 — — — — —
330 275 255 225 185 165 205 185 140 230 180 150 — — — 40 40 50 70 120
WS40PM — — — — — — 185 145 105 — — — — — — 30 30 30 40 —
— — — — 170 150 210 180 145 — — — — — — 40 40 50 60 —
— — — — 145 110 170 145 110 — — — — — — 35 35 40 50 —
285 240 215 185 170 125 180 160 120 205 160 135 — — — 35 35 40 50 90
270 200 175 150 150 100 165 130 95 185 150 120 — — — 25 25 25 35 70
WU35PM — — — — 120 80 140 120 85 — — — — — — 25 25 25 30 —
260 220 200 180 150 130 170 155 115 — — — — — — 35 35 45 60 —
230 190 170 150 135 100 150 130 100 — — — — — — 30 30 35 45 —
215 160 140 120 120 80 135 110 80 — — — — — — 25 25 25 30 —
TAPPING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
WDN10U
HOLEMAKING
— — — — — — — — — — — — 4010 1600 1600 — — — — —
SOLID END MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
INDEXABLE MILLING
Recommended Starting Speeds [m/min]*
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Insert Geometry .F..PCD .F..ALP .E..ML .S..MM .S..MH
0,12 0,12 0,17 0,23 0,23
5% 0,18 0,22 0,27 0,32 0,37
0,29 0,31 0,36 0,47 0,56
0,08 0,08 0,13 0,17 0,17
10% 0,13 0,16 0,20 0,23 0,27
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,21 0,06 0,10 0,16 0,06 0,23 0,06 0,12 0,17 0,06 0,26 0,10 0,15 0,19 0,08 0,34 0,13 0,17 0,25 0,11 0,40 0,13 0,20 0,30 0,11
30% 0,09 0,10 0,13 0,15 0,17
0,14 0,15 0,17 0,22 0,26
0,05 0,05 0,08 0,10 0,10
General Purpose
40–100% 0,08 0,10 0,12 0,14 0,16
0,12 0,14 0,16 0,20 0,24
Heavy Machining Insert Geometry .F..PCD .F..ALP .E..ML .S..MM .S..MH
NOTE: U se “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A33
TURNING
Light Machining
VSM17™ 2-Edged, 90° Victory™ Shoulder Mill (VSM)
• Screw-On End Mills
• True 90° shoulder milling platform.
• Weldon® End Mills
• Aggressive ramping capability up to 8.8° with end mills with a diameter of 25mm.
• Cylindrical End Mills
• Optimised chip gash for improved cutter stability and chip flow.
• M4000 Cartridge Milling System
• Shell Mills
• Well-guided internal coolant supply to the cutting edge. • Best-in-class milling grade WS40PM boosts productivity when machining stainless steel and high-temp alloys.
Additional margin on the clearance face to strengthen the cutting edge. Super-positive rake design for soft cutting action and low machine power consumption.
Embedded wiper facet for great surface floor finish.
Innovative cutting edge preparation to improve tool life.
Multiple corner nose radii R0.4 to R6.0 available; includes uses for aerospace applications.
Geometries for all material groups in shoulder milling applications. - ALP
-ML
-MM
N
P M S H
P M K S H
P M K S
Roughing and finishing of aluminium alloys. High precision. Periphery ground.
Light machining and finishing. First choice for stainless steel and titanium. Periphery ground.
Medium machining. First choice for general purpose. Precision pressed to size.
First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size.
Finishing Capabilities/Lower Cutting Forces
-MH
Geometry Strengthening
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A34
widia.com
0°/90° Shoulder Mills • VSM17™
INDEXABLE MILLING
Screw-On End Mills • Metric
order number 5988091 5988092 5988131 5988093
catalogue number VSM17D025Z02M12XD17 VSM17D032Z03M16XD17 VSM17D40Z03M016XD17 VSM17D040Z04M16XD17
D1 25 32 40 40
D 21 29 29 29
DPM 12,5 17,0 17,0 17,0
G3X M12 M16 M16 M16
L2 35 40 40 40
WF 17 24 24 24
Ap1 max 16,4 16,3 16,2 16,2
Z 2 3 3 4
max ramp angle 8.8° 5.7° 4.0° 4.0°
max RPM 41800 34700 29800 29800
coolant supply Yes Yes Yes Yes
kg 0,08 0,17 0,20 0,20
SOLID END MILLING
Ap1 max
HOLEMAKING
Weldon® End Mills • Metric
Ap1 max
catalogue number VSM17D025Z02B25XD17 VSM17D032Z03B32XD17 VSM17D040Z04B40XD17
D1 25 32 40
D 25 32 40
L 90 100 110
L2 33 39 39
Ap1 max 16,4 16,3 16,2
Z 2 3 4
TAPPING
order number 5988102 5988103 5988104
max ramp angle 8.8° 5.7° 4.0°
max RPM 41800 34700 29800
coolant supply Yes Yes Yes
kg 0,26 0,48 0,87
NOTE: W eldon type not recommended for finishing operations.
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A35
0°/90° Shoulder Mills • VSM17™
INDEXABLE MILLING
Cylindrical End Mills (Regular and Long Version) • Metric
Ap1 max
SOLID END MILLING HOLEMAKING
order number 5988055 5988056 5988107 5988108 5988057 5988058 5988109 5988110 5988059 5988060
catalogue number VSM17D025Z02A25XD17L110 VSM17D025Z02A25XD17L170 VSM17D032Z02A32XD17L120 VSM17D032Z02A32XD17L210 VSM17D032Z03A32XD17L120 VSM17D032Z03A32XD17L210 VSM17D040Z03A32XD17L130 VSM17D040Z03A32XD17L250 VSM17D040Z04A32XD17L130 VSM17D040Z04A32XD17L250
D1 25 25 32 32 32 32 40 40 40 40
D 25 25 32 32 32 32 32 32 32 32
L 110 170 120 210 120 210 130 250 130 250
L2 44 44 50 50 50 50 50 50 50 50
Ap1 max 16,4 16,4 16,3 16,3 16,3 16,3 16,2 16,2 16,2 16,2
Z 2 2 2 2 3 3 3 3 4 4
max ramp angle 8.8° 8.8° 5.7° 5.7° 5.7° 5.7° 4.0° 4.0° 4.0° 4.0°
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,32 0,54 0,60 1,14 0,60 1,13 0,77 1,49 0,77 1,49
max RPM 29800 25800 25800 25800 22400 22400 19500 19500 17200 15200 13300
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,19 0,28 0,29 0,28 0,45 0,45 0,98 0,96 1,63 2,94 3,66
Shell Mills • Metric
TAPPING TURNING
max RPM 41800 41800 34700 34700 34700 34700 29800 29800 29800 29800
Ap1 max
order number 5988094 5988095 5988096 5988134 5988097 5988135 5988098 5988133 5988099 5988100 5988101
A36
catalogue number VSM17D040Z04S16XD17 VSM17D050Z04S22XD17 VSM17D050Z05S22XD17 VSM17D050Z06S22XD17 VSM17D063Z05S22XD17 VSM17D063Z06S22XD17 VSM17D080Z06S27XD17 VSM17D080Z07S27XD17 VSM17D100Z08S32XD17 VSM17D125Z09S40XD17 VSM17D160Z12S40XD17
D1 40 50 50 50 63 63 80 80 100 125 160
D 16 22 22 22 22 22 27 27 32 40 40
D6 37 45 45 45 50 50 60 60 80 90 100
L 40 40 40 40 40 40 50 50 50 63 63
Ap1 max 16,2 16,1 16,1 16,1 16,0 16,0 15,9 15,9 15,8 15,7 15,8
Z 4 4 5 6 5 6 6 7 8 9 12
max ramp angle 4.0° 3.0° 3.0° 3.0° 2.1° 2.1° 1.6° 1.6° 1.2° .9° .7°
widia.com
0°/90° Shoulder Mills • VSM17™
first choice
j
alternate choice j
v
v
j
v
j
v
v
j
v
j j v
LI
BS
S
W
Re
hm
XDCT170460PEERML
2
17,02
—
4,80
9,56
6,00
0,04
XDCT170440PEERML
2
18,33
—
4,87
9,59
4,00
0,04
XDCT170432PEERML
2
18,85
—
4,89
9,59
3,20
0,04
XDCT170404PEERML
2
19,15
2,62
4,90
9,60
0,40
0,04
XDCT170408PEERML
2
19,15
2,22
4,90
9,60
0,80
0,04
XDCT170412PEERML
2
19,16
1,82
4,90
9,60
1,20
0,04
XDCT170416PEERML
2
19,17
1,42
4,90
9,60
1,60
0,04
XDCT170420PEERML
2
19,17
1,01
4,90
9,60
2,00
0,04
6001255 – – 6425263
XDCT170424PEERML
2
19,17
0,63
4,90
9,60
2,40
0,04
5989010 – – – 6001257 – – 6425261
TAPPING
5988988 5988987 5988986 6180211
5988983 5988982 5988981 6180180
HOLEMAKING
6001251 – – 6425265
6001239 – – 6425266
– – – 6232053
cutting edges
SOLID END MILLING
ISO catalogue number
6001253 – – 6425264
P M K N S H
WP25PM WP35CM WP40PM WS40PM
v
INDEXABLE MILLING
Inserts • XDCT-ML
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A37
0°/90° Shoulder Mills • VSM17™
INDEXABLE MILLING
Inserts • XDCT-ALP first choice
j
alternate choice
v
TAPPING
LI
BS
S
W
Re
hm
XDCT170440PEFRALP
2
18,33
—
4,87
9,59
4,00
0,02
XDCT170432PEFRALP
2
18,85
—
4,88
9,59
3,20
0,02
XDCT170404PEFRALP
2
19,15
2,62
4,90
9,60
0,40
0,02
XDCT170408PEFRALP
2
19,15
2,22
4,90
9,60
0,80
0,02
XDCT170412PEFRALP
2
19,16
1,82
4,90
9,60
1,20
0,02
XDCT170416PEFRALP
2
19,17
1,42
4,90
9,60
1,60
0,02
XDCT170420PEFRALP
2
19,17
1,01
4,90
9,60
2,00
0,02
XDCT170424PEFRALP
2
19,17
0,63
4,90
9,60
2,40
0,02
6007342 6001537
6007345 6007344
6007341 6007220
– 6001240
cutting edges
– 6001256
HOLEMAKING
ISO catalogue number
– 6001254
SOLID END MILLING TURNING A38
v
– 6001252
P M K N S H
– WN10HM 6001238 WN25PM
v
widia.com
0°/90° Shoulder Mills • VSM17™
v
first choice
j
alternate choice j
v
v
j
v
v
j
v
v
v
j
v
v
j j v
cutting edges
LI
BS
S
W
Re
hm
XDPT170440PESRMM
2
18,33
—
4,87
9,59
4,00
0,10
XDPT170432PESRMM
2
18,85
—
4,89
9,59
3,20
0,10
XDPT170404PESRMM
2
19,15
2,52
4,90
9,60
0,40
0,10
XDPT170408PESRMM
2
19,15
2,15
4,90
9,60
0,80
0,10
XDPT170412PESRMM
2
19,16
1,77
4,90
9,60
1,20
0,10
XDPT170416PESRMM
2
19,17
1,38
4,90
9,60
1,60
0,10
XDPT170420PESRMM
2
19,17
0,99
4,90
9,60
2,00
0,10
– 5988158 5988160 5988159 6425145 –
XDPT170424PESRMM
2
19,17
0,62
4,90
9,60
2,40
0,10
TAPPING
5987948 5987949 5987947 5987946 6180212 5987950 5988153 5988155 5988156 5988154 6180214 –
5988138 5988151 5988140 5988139 6180213 5988152
HOLEMAKING
– – – 5987689 – 5987690
– 5988206 5988204 5988205 – –
– 5988970 – 5988969 6425147 –
ISO catalogue number
SOLID END MILLING
WK15CM WP25PM WP35CM WP40PM WS40PM WU35PM
v
– 5988203 – 5988202 6425146 –
P M K N S H
INDEXABLE MILLING
Inserts • XDPT-MM
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A39
0°/90° Shoulder Mills • VSM17™
INDEXABLE MILLING
Inserts • XDPT-MH v
first choice
j
alternate choice
LI
BS
S
W
Re
hm
XDPT170408PESRMH
2
19,15
2,10
4,91
9,60
0,80
0,13
XDPT170412PESRMH
2
19,16
1,73
4,91
9,60
1,20
0,13
j
v
v
j
v
j v
WK15CM WP35CM WP40PM WS40PM
cutting edges
v
5989053 5989054 5989052 6425148
SOLID END MILLING
ISO catalogue number
v j
5991817 5991816 5991815 6425149
P M K N S H
HOLEMAKING TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A40
widia.com
0°/90° Shoulder Mills • VSM17™
INDEXABLE MILLING
Insert Selection Guide Geometry XDCT-ML XDCT-ML XDPT-MM XDCT-ML XDCT-ML XDPT-MM XDPT-MM XDCT-ALP XDCT-ALP XDCT-ML XDCT-ML XDCT-ML –
Light Machining
Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15CM WP35CM WN10HM WN10HM WP25PM WS40PM WS40PM –
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDCT-ALP XDCT-ALP XDPT-MM XDPT-MM XDPT-MM –
General Purpose
Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MM XDPT-MH XDPT-MH XDPT-MH XDCT-ALP XDCT-ALP XDPT-MM XDPT-MM XDPT-MM –
Heavy Machining
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Recommended Starting Speeds [m/min]* WK15CM
WK15PM
WN10HM
WN25PM
WP25PM
— — 330 — — 275 — — 255 — — 225 — — 185 — — 165 — — 205 — — 185 — — 140 — — 230 — — 180 — — 150 945 875 — 875 760 — 875 760 — — — 40 — — 40 — — 50 — — 70 — — 120
285 240 215 185 170 125 180 160 120 205 160 135 — — — 35 35 40 50 90
270 200 175 150 150 100 165 130 95 185 150 120 — — — 25 25 25 35 70
WP35CM
455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —
395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —
370 230 205 160 210 110 155 140 115 240 190 160 — — — — — — — —
WP40PM
295 250 230 205 170 150 195 175 130 — — — — — — — — — — —
260 215 195 170 155 115 170 150 115 — — — — — — — — — — —
WS40PM
245 180 160 135 135 90 155 125 90 — — — — — — — — — — —
— — — — 170 150 210 180 145 — — — — — — 40 40 50 60 —
WU35PM
— — 260 230 215 — — 220 190 160 — — 200 170 140 — — 180 150 120 145 120 150 135 120 110 80 130 100 80 170 140 170 150 135 145 120 155 130 110 110 85 115 100 80 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 35 25 35 30 25 35 25 35 30 25 40 25 45 35 25 50 30 60 45 30 — — — — —
TAPPING
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 420 385 340 270 245 215 — — — — 335 295 275 210 190 175 — — — — 280 250 230 175 160 145 — — — — — — — — — — 795 695 600 1075 — — — — — — 795 695 600 945 — — — — — — 560 485 420 945 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 H 1
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm]
Insert Geometry .F..ALP .E..ML .S..MM .S..MH
0,12 0,16 0,16 0,23
5% 0,23 0,35 0,40 0,46
0,40 0,46 0,64 0,74
0,08 0,12 0,12 0,17
10% 0,17 0,25 0,29 0,33
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,29 0,06 0,13 0,22 0,06 0,33 0,09 0,19 0,25 0,08 0,46 0,09 0,22 0,34 0,08 0,54 0,13 0,25 0,40 0,11
30% 0,11 0,16 0,19 0,22
0,19 0,22 0,30 0,35
0,05 0,07 0,07 0,10
General Purpose
40–100% 0,10 0,15 0,18 0,20
0,18 0,20 0,28 0,32
Heavy Machining Insert Geometry .F..ALP .E..ML .S..MM .S..MH
NOTE: U se “Light Machining” value as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
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A41
TURNING
Light Machining
M680 General-Purpose shoulder milling solution for a large selection of geometries and grades.
Materials: P M K N
• Wide selection of inserts to machine all material types.
S
• Pockets designed for optimal accuracy with 90º shoulders.
• Screw-On End Mills
• Strong inserts providing high reliability.
• Shell Mills
• Weldon® End Mills
Max depth of cut: 14,0mm Strong tool design for optimum insert support.
Diameter: 25–160mm
Large selection of geometries and grades for optimal performance. Through tool coolant.
Geometries for all material groups in shoulder milling applications. - ALP
-AL
N
N
P M K S
P M K S
Additional choice for aluminium and non-ferrous alloy machining.
First choice for light to medium machining in steel, stainless steel and cast iron.
First choice for general machining operations in steel and cast iron.
First choice for aluminium and non-ferrous alloy machining. ALP geometry has a polished rake face for optimum chip flow and lowest adhesion.
-ERGE
Finishing Capabilities/Lower Cutting Forces
-XP..16
-MR
P M K S First choice for heavy machining and unstable conditions (e.g. long reach).
Geometry Strengthening
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A42
widia.com
0°/90° Shoulder Mills • M680
INDEXABLE MILLING
Screw-On End Mills • Metric
order number 2003517
catalogue number 12396933000
D1 32
D 28
DPM 17,0
G3X M16
L 63
L2 40
WF 22
Ap1 max 14,0
Z 3
max RPM 7800
coolant supply Yes
kg 0,30
NOTE: S tandard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING
Weldon® End Mills • Metric
SOLID END MILLING
Insert Style XP.T16
Insert Style XP.T16
TAPPING
order number 2003475
catalogue number 12396922600
D1 25
D 25
L 96
L2 39
Ap1 max 14,0
Z 2
max RPM 17600
coolant supply Yes
kg 0,30
NOTE: S tandard milling cutters will accept insert nose radii up to 2mm without modification.
TURNING
Weldon® End Mills • Metric
Insert Style XD.T09
order number 2002366 2002369
widia.com
catalogue number 12396920400 12396920600
D1 16 20
D 16 20
L 75 82
L2 27 32
Ap1 max 9,0 9,0
Z 2 2
max RPM 28000 27000
coolant supply No Yes
kg 0,1 0,3
A43
0°/90° Shoulder Mills • M680
INDEXABLE MILLING
Shell Mills • Metric
D4
SOLID END MILLING
Insert Style XP.T16
order number 2003535 2003553 2003554 2003561 2003578 2003594
catalogue number 12396903600 12396903800 12396904000 12396904200 12396904600 12396905000
D1 40 50 50 63 80 100
D 22 22 22 22 27 32
D4 — — — — — —
D6 39 42 42 50 60 78
L 45 40 40 40 50 50
Ap1 max 15,3 14,0 14,0 14,0 14,0 14,0
Z 4 4 5 5 6 8
max RPM 14000 12500 12500 11000 9500 8500
coolant supply Yes Yes Yes Yes Yes No
kg 0,23 0,30 0,30 0,50 1,00 1,40
NOTE: S tandard milling cutters will accept insert nose radii up to 2mm without modification.
HOLEMAKING TAPPING TURNING A44
widia.com
0°/90° Shoulder Mills • M680
INDEXABLE MILLING
Inserts • XDHT v
first choice
j
alternate choice
cutting edges
W
L10
S
BS
Re
hm
XDHT090308
2
6,35
9,47
3,18
1,00
0,80
0,04
v j j v j
first choice
j
alternate choice P M K N S H
cutting edges
W
L10
S
BS
Re
hm
XDHT090308AL
2
6,71
9,46
3,08
1,00
0,80
0,02
v j
TAPPING
ISO catalogue number
j
2031793 THM
v
HOLEMAKING
Inserts • XDHT-AL
SOLID END MILLING
ISO catalogue number
v
j j
2030395 TN7525 2030380 TN7535 2025281 THM
P M K N S H
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A45
0°/90° Shoulder Mills • M680
INDEXABLE MILLING
Inserts • XPHT-AL v
first choice
j
alternate choice P M K N S H
BS
Re
hm
XPHT160408AL
2
9,80
15,67
4,66
1,70
0,80
0,08
XPHT160412AL
2
9,80
15,67
4,66
1,40
1,20
0,08
XPHT160416AL
2
9,80
15,67
4,66
0,90
1,60
0,08
XPHT160425AL
2
9,80
15,67
4,66
1,20
2,50
0,08
XPHT160432AL
2
9,80
15,67
4,66
1,20
3,17
0,08
2963902 TN6502 2031796 THM
S
– 2031798
L10
– 2031801
W
– 2029067
HOLEMAKING
cutting edges
v j
– 2031804
SOLID END MILLING
ISO catalogue number
j v
TAPPING
Inserts • XPHT-ERGE v
first choice
j
alternate choice
A46
v
v
v
v
j j
v
j
v
ISO catalogue number
cutting edges
W
L10
S
BS
Re
hm
XPHT160408ERGE
2
9,44
15,67
4,76
1,80
0,80
0,12
2964172 2964170 2405300 2405301 5427399
TN6510 TN6540 TN7525 TN7535 WK15CM
v
XPHT160412ERGE
2
9,44
15,67
4,76
1,50
1,20
0,12
– 2964179 2405345 2405346 –
TURNING
P M K N S H
widia.com
0°/90° Shoulder Mills • M680
first choice
j
alternate choice v
v
v
v
v
v
v
j
v
j j
j
v
v
v
j j
j
v
v j
cutting edges
W
L10
S
BS
Re
hm
XPHT160408
2
9,53
15,67
4,76
1,80
0,80
0,16
XPHT160412
2
9,53
15,67
4,76
1,50
1,20
0,16
XPHT160416
2
9,53
15,67
4,76
0,80
1,60
0,16
XPHT160420
2
9,53
15,67
4,76
0,50
2,00
0,16
XPHT160425
2
9,53
15,67
4,76
1,20
2,50
0,16
XPHT160432
2
9,53
15,67
4,76
1,20
3,17
0,16
– – – – – – 2030373 – – –
XPHT160440
2
9,53
15,67
4,76
1,20
4,00
0,16
– – – – – 2029064 2030358 – – – – – – – – – 2030360 – 5427392 –
HOLEMAKING
– – – – – 2029062 – – – –
2562092 2964169 2964167 2964180 2964165 2030341 2030336 2025362 5427396 5645178
2562061 – – – 2964164 – 2029043 – 5427389 –
ISO catalogue number
SOLID END MILLING
PA120 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 THM WK15CM WP40PM
v
– – – – – – 2030375 – – –
P M K N S H
v
INDEXABLE MILLING
Inserts • XPHT
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A47
0°/90° Shoulder Mills • M680
INDEXABLE MILLING
Inserts • XPNT v
first choice
j
alternate choice P M K N S H
W
L10
S
BS
Re
hm
XPNT160412
2
9,53
15,88
4,79
1,20
1,20
0,16
j
j j
v
v
2964174 TN6540 2030319 TN7535 5427395 WK15CM
cutting edges
v
v
v
first choice
j
alternate choice P M K N S H
TAPPING
ISO catalogue number
cutting edges
W
L10
S
BS
Re
hm
XPHT160412MR
2
9,53
15,67
4,76
1,70
1,20
0,18
v
v
v
j j
v
j v
TURNING A48
v
TN6540 TN7525 TN7535 WK15CM
HOLEMAKING
Inserts • XPHT-MR
2964142 2029058 2030378 5427390
SOLID END MILLING
ISO catalogue number
v
widia.com
0°/90° Shoulder Mills • M680+
INDEXABLE MILLING
Inserts • AONT-MM first choice
j
alternate choice P M K N S H
cutting edges
W
L10
S
BS
Re
hm
AONT10T308MM
2
7,54
10,44
3,97
1,00
0,80
0,10
v j
v
SOLID END MILLING
ISO catalogue number
v
j j
2031644 TN7525 2030453 TN7535 6118214 WK15CM
v
HOLEMAKING TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A49
0°/90° Shoulder Mills • M680
INDEXABLE MILLING
Recommended Starting Speeds [m/min]
SOLID END MILLING HOLEMAKING TAPPING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
330 330 275 255 225 185 165 205 185 140 230 180 150 – – – – – – – – – –
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
340 340 260 235 195 260 170 205 185 145 315 270 200 – – – – – – – – – –
PA120 285 285 240 215 185 170 125 180 160 120 205 160 135 – – – – – – – – – –
THM-U 270 270 200 175 150 150 100 165 130 95 185 150 120 – – – – – – – – – –
TN7525 260 260 210 180 140 195 135 185 160 130 235 200 165 – – – – – – – – – –
TN6501
TN7535 235 235 180 155 120 165 110 155 140 115 200 165 140 – – – – – – – – – –
TN6502
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 190 170 150 – – – – – – – – – – – – – – – – – – – – – 2000 1200 1000 2000 1200 1000 1075 945 1365 815 665 1365 815 665 1075 945 800 500 400 800 500 400 945 875 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
455 455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –
395 395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –
TTI25 370 370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – – – –
360 360 260 260 220 265 120 400 270 265 185 150 120 – – – – – – – – – –
300 300 210 210 180 195 90 260 170 175 155 120 105 – – – – – – – – – –
TN6510 – – – – – – – – – – – – – 875 875 760 – – – – – – –
– – – – – – – – – – 400 350 280 – – – – – – – – – –
– – – – – – – – – – 290 235 215 – – – – – – – – – –
TN6520 – – – – – – – – – – 215 170 165 – – – – – – – – – –
THM 250 250 180 180 150 165 75 180 120 120 130 105 85 – – – – – – – – – –
– – – – – – – – – – – – – 795 795 560 – – – – – – –
– – – – – – – – – – – – – 695 695 485 – – – – – – –
– – – – – – – – – – 265 210 190 – – – – – – – – – –
– – – – – – – – – – 375 325 250 – – – – – – – – – –
TN6525 – – – – – – – – – – 190 160 135 – – – – – – – – – –
WK15CM – – – – – – – – – – – – – 600 600 420 – – – – – – –
– – – – – – – – – – 420 335 280 – – – – – – – – – –
– – – – – – – – – – 385 295 250 – – – – – – – – – –
265 265 210 180 140 195 135 100 65 65 205 160 135 – – – – – – – – – –
340 340 265 235 195 260 170 160 100 105 230 180 150 – – – – – – – – – –
TN6540 235 235 180 155 120 165 110 65 40 45 185 150 120 – – – – – – – – – –
300 300 210 180 150 200 135 110 65 70 185 145 130 – – – 40 20 60 50 – – –
WP40PM – – – – – – – – – – 340 275 230 – – – – – – – – – –
295 295 250 230 205 170 150 195 175 130 – – – – – – 40 40 50 65 – – –
260 260 215 195 170 155 115 170 150 115 – – – – – – 35 35 40 50 – – –
235 235 160 140 110 150 100 65 40 40 170 130 120 – – – 30 15 35 25 – – –
200 200 140 115 90 125 85 50 35 35 150 115 105 – – – 25 10 25 20 – – –
WS30PM 245 245 180 160 135 135 90 155 125 90 – – – – – – 30 30 30 35 – – –
– – – – – – – 225 205 155 – – – – – – 45 45 55 85 – – –
– – – – – – – 200 180 135 – – – – – – 40 40 45 60 – – –
– – – – – – – 185 145 105 – – – – – – 30 30 30 40 – – –
TURNING
Recommended Starting Feeds [mm] Light Machining Insert Geometry XPHT-ALP XPHT-GE XPHT.. XPNT.. XPHT-MR
0,12 0,19 0,22 0,22 0,23
5% 0,35 0,47 0,56 0,56 0,59
0,58 0,70 0,82 0,82 0,92
0,08 0,14 0,16 0,16 0,17
10% 0,25 0,34 0,40 0,40 0,43
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,42 0,06 0,19 0,31 0,06 0,50 0,11 0,26 0,38 0,09 0,59 0,12 0,30 0,44 0,10 0,59 0,12 0,30 0,44 0,10 0,66 0,13 0,32 0,50 0,11
30% 0,17 0,22 0,26 0,26 0,28
0,27 0,33 0,38 0,38 0,43
0,05 0,08 0,10 0,10 0,10
General Purpose
40–100% 0,15 0,20 0,24 0,24 0,25
0,25 0,30 0,35 0,35 0,40
Heavy Machining Insert Geometry XPHT-ALP XPHT-GE XPHT.. XPNT.. XPHT-MR
NOTE: Use “Light Machining” value as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A50
widia.com
The ALL-STAR Programme Features Only the Most Popular Platforms, Grades, and Sizes. Find regional All-Star product availability using the All-Star filter.
For The Complete Offering Visit the WIDIA NOVO™ Electronic Tool Catalogue or WIDIA.COM. Download the NOVO app for PC or tablet on widia.com
90° HIGH-SPEED CUTTING MILLS V HS C P ages A 5 4 – A 57 Developed to achieve high-speed cutting of aluminium components
A52
widia.com
A ERO SPACE T ECHNOLOGY
VHSC milling tools are designed for true HSC pocketing and profiling of aluminium alloy components in the aerospace industry, making it a first choice for components like airframe floor brackets.
WIDIA™ offers machining strategies and innovative tooling technology specifically engineered for the aerospace industry to increase productivity and reduce costs.
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To learn more, visit widia.com
VHSC
• High-Speed Cutting Cylindrical End Mills
High-speed cutter for aluminium components
• High-Speed Cutting Monoblocks • Developed specifically to achieve true HSC cutting of aluminium components.
• High-Speed Shell Mills
• Latest cutter body technology allows for heavy feeding and ramping. • Flutes and internal coolant channels engineered to support improved chip evacuation. • Best-in-class solution for thin-walled machining. • Productivity booster up to 8600cm3/min MRR. • First choice for non-ferrous materials. • Wear-resistant micro-grain carbide grade on inserts.
High-Speed Cutting Inserts XDET-ALP FR-ALP
ER-ALP
N
N
Sharp cutting edge “F” preparation for roughing and finishing jobs.
Honed cutting edge “E” preparation for heavy roughing jobs and demanding castings.
Finishing Capabilities/Lower Cutting Forces
Geometry Strengthening
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A54
widia.com
0°/90° High-Speed Cutting Mills • VHSC
INDEXABLE MILLING
Cylindrical End Mills • Metric
Ap1 max
catalogue number VHSC025Z02A25XD16
D1 25
D 25
L 131
L2 75
Ap1 max 16
Z 2
max ramp angle 14.7°
max RPM 50000
coolant supply Yes
kg 0,39
NOTE: P re-balanced to G6.3/30000 RPM.
SOLID END MILLING
order number 6425258
Monoblocks • Metric HOLEMAKING
Ap1 max
catalogue number VHSC040Z04HSK63XD16 VHSC050Z04HSK63XD16
D1 40 50
D 63 63
L 133 133
L1 101 101
L2 75 75
Ap1 max 16 15
Z 4 4
max RPM 35000 30000
coolant supply Yes Yes
kg 1,09 1,41
TAPPING
order number 6425451 6425453
max ramp angle 7.8° 7.9°
NOTE: P re-Balanced G6.3/30000 RPM.
Shell Mills • Metric TURNING
Ap1 max
order number 6425291 6425292 6425293
widia.com
catalogue number VHSC040Z03S16XD16 VHSC050Z04S22XD16 VHSC063Z04S22XD16
D1 40 50 63
D 16 22 22
D6 32 45 50
L 45 45 45
Ap1 max 16 16 16
Z 3 4 4
max ramp angle 7.6° 7.8° 5.9°
max RPM 35000 30000 26000
coolant supply Yes Yes Yes
kg 0,20 0,31 0,55
A55
0°/90° High-Speed Cutting Mills • VHSC
INDEXABLE MILLING
Inserts • XDET-ALP first choice
j
alternate choice
W
BS
Re
RWP*
hm
XDET16M5PDFRALP
2
22,92
5,00
11,25
1,42
0,30
0,30
0,02
XDET16M504FRALP
2
23,02
5,00
11,25
1,27
0,40
0,40
0,02
XDET16M508FRALP
2
23,02
5,00
11,25
0,87
0,80
0,80
0,02
XDET16M520FRALP
2
23,02
5,00
11,25
0,58
2,10
2,00
0,02
XDET16M530ERALP
2
23,02
5,00
11,25
0,48
3,10
3,00
0,03
XDET16M530FRALP
2
23,02
5,00
11,25
0,48
3,10
3,00
0,02
TURNING
widia.com
6425774
6425773
S
TAPPING
LI
6425775
HOLEMAKING
cutting edges
6425776
SOLID END MILLING
ISO catalogue number
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A56
v
6425777
P M K N S H
6425772 WN10HM
v
0°/90° High-Speed Cutting Mills • VHSC
INDEXABLE MILLING
Insert Selection Guide Material Group N1–N2 N3
Geometry .F..ALP .F..ALP
Light Machining
Grade WN10HM WN10HM
Geometry .F..ALP .F..ALP
General Purpose
Grade WN10HM WN10HM
Geometry .E..ALP .E..ALP
Heavy Machining
Grade WN10HM WN10HM
Recommended Starting Speeds [m/min] SOLID END MILLING
Material Group 1 2 N 3
WN10HM
2950 2950 1600
875 875 480
1800 1800 850
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Recommended Starting Feeds [mm]
Insert Geometry .F..ALP .E..ALP
0,12 0,15
5% 0,45 0,50
0,81 0,92
0,08 0,11
10% 0,33 0,36
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,58 0,06 0,25 0,43 0,06 0,66 0,08 0,27 0,50 0,07
30% 0,21 0,24
0,38 0,43
0,05 0,07
General Purpose
40–100% 0,20 0,22
0,35 0,40
Heavy Machining Insert Geometry .F..ALP .E..ALP
HOLEMAKING
Light Machining
NOTE: U se “Light Machining” values as starting feed rate.
TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A57
FACE MILLS M12 0 0 MINI P ages A 6 0 – A 67 • Insert size 13 • Ap1 max up to 4.7mm
M12 0 0 P ages A 6 8 – A75 • Insert size 16 • Ap1 max up to 6mm
M640 P ages A76 – A 81 • Insert size 11 • Ap1 max up to 4.8mm
A58
widia.com
T U RBINE BL A DE M ACHINING W IT H M12 0 0 MINI
M1200 MINI HF
12
M1200 MINI 45º
12
True Cutting Edges
12
True Cutting Edges
True Cutting Edges
45° Lead
15° Lead
Insert HN.J0704
M1200 MINI 60º
Insert HN.J0704
Ap1 max = 1.7mm
Ap1 max = 3.5mm
High Feed Face Mill
60° Lead
Insert HN.J0704
Ap1 max = 4.7mm For Higher Axial DOC
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To learn more, visit widia.com
M1200 Mini Best-in-class face milling platform to boost productivity on taper 40 spindle milling machines and driven tools. • First choice for low depth of cut face milling. • Low cost per edge and high productivity. • Reduced cutting forces due to soft cutting action. • Significantly increased Metal Removal Rates (MRR). • Excellent tool life in light to heavy machining. • Shorter machining cycle times.
Through tool coolant. Comprehensive standard offering for coarse, medium, and fine pitch cutter bodies to match all shop floor needs.
12 true cutting edges.
Easy-to-use — one screw enables fast, accurate indexing.
Latest soft cutting edge insert design for all material groups
LDJ
N Machining Aluminium
LD
P M K
GD
S
Light Machining
P M K
HD
S
General Purpose
P M K
S
Heavy Machining
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A60
widia.com
Face Mills • M1200 Mini
INDEXABLE MILLING
15° • High Feed • Screw-On End Mills • Metric
catalogue number M1200HF025Z03M16HN07
D1 25
D1 max 39
D 29
DPM 17,0
G3X M16
L2 32
WF 22
Ap1 max 1,7
Z 3
max RPM 20000
coolant supply Yes
kg 0,2
SOLID END MILLING
order number 4136875
15° • High Feed • Shell Mills • Metric HOLEMAKING
catalogue number M1200HF040Z05HN07 M1200HF050Z05HN07 M1200HF063Z06HN07 M1200HF080Z08HN07
D1 40 50 63 80
D1 max 54,1 64,1 77,1 94,1
D 22 22 22 27
D6 38 38 50 60
L 40 40 40 50
Ap1 max 1,7 1,7 1,7 1,7
Z 5 5 6 8
max RPM 15800 12700 10100 7900
coolant supply Yes Yes Yes Yes
TAPPING
order number 4136884 4136885 4136886 4136887
kg 0,29 0,40 0,67 1,26
order number 3957840 3957841 3957842
widia.com
catalogue number M1200D025Z03M16HN07 M1200D032Z03M16HN07 M1200D032Z04M16HN07
D1 25 32 32
D1 max 33,7 40,7 40,7
D 29 29 29
DPM 17,0 17,0 17,0
G3X M16 M16 M16
L2 32 40 40
WF 22 22 22
TURNING
45° • Screw-On End Mills • Metric
Ap1 max 3,5 3,5 3,5
Z 3 3 4
max RPM 20000 17600 17600
coolant supply Yes Yes Yes
kg 0,13 0,20 0,20
A61
Face Mills • M1200 Mini
INDEXABLE MILLING
45° • Weldon® End Mills • Metric
SOLID END MILLING
L
order number 3958012 3958023 3958024
catalogue number M1200D025Z03B20HN07 M1200D032Z03B25HN07 M1200D032Z04B25HN07
D1 25 32 32
D1 max 33,7 40,7 40,7
D 20 25 25
L 82 97 97
L2 32 40 40
Ap1 max 3,5 3,5 3,5
Z 3 3 4
max RPM 20000 17600 17600
coolant supply Yes Yes Yes
kg 0,21 0,39 0,40
Z 4 5 4 5 6 4 6 8 5 8 10 6 9 12 12
max RPM 15800 15800 12700 12700 12700 10100 10100 10100 7900 7900 7900 6300 6300 6300 5050
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,26 0,26 0,35 0,36 0,35 0,58 0,65 0,62 1,11 1,24 1,17 1,71 1,82 1,82 2,96
HOLEMAKING
45° • Shell Mills • Metric
TAPPING TURNING
order number 3957995 3957996 3957997 3957998 3957999 3958000 3958001 3958002 3958003 3958004 3958005 3958006 3958007 3958008 4138471
A62
catalogue number M1200D040Z04HN07 M1200D040Z05HN07 M1200D050Z04HN07 M1200D050Z05HN07 M1200D050Z06HN07 M1200D063Z04HN07 M1200D063Z06HN07 M1200D063Z08HN07 M1200D080Z05HN07 M1200D080Z08HN07 M1200D080Z10HN07 M1200D100Z06HN07 M1200D100Z09HN07 M1200D100Z12HN07 M1200D125Z12HN07
D1 40 40 50 50 50 63 63 63 80 80 80 100 100 100 125
D1 max 48,7 48,7 58,7 58,7 58,7 71,7 71,7 71,7 88,7 88,7 88,7 108,7 108,7 108,7 133,7
D 22 22 22 22 22 22 22 22 27 27 27 32 32 32 40
D6 38 38 38 38 38 50 50 50 60 60 60 80 80 80 90
L 40 40 40 40 40 40 40 40 50 50 50 50 50 50 63
Ap1 max 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5
widia.com
Face Mills • M1200 Mini
INDEXABLE MILLING
60° • Shell Mills • Metric
D1 40 50 63 80 80 100 100 125 125
D1 max 46,8 56,8 69,8 86,8 86,8 106,7 106,7 131,7 131,7
D 22 22 22 27 27 32 32 40 40
D6 38 38 50 60 60 80 80 90 90
L 40 40 40 50 50 50 50 63 63
Ap1 max 4,7 4,7 4,7 4,7 4,7 4,7 4,7 4,7 4,7
Z 5 5 6 5 8 6 9 8 12
max RPM 15800 12700 10100 7900 7900 6300 6300 5050 5050
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,22 0,34 0,60 1,11 1,17 1,74 1,74 2,86 2,90
HOLEMAKING
catalogue number M1200HD040Z05HN07 M1200HD050Z05HN07 M1200HD063Z06HN07 M1200HD080Z05HN07 M1200HD080Z08HN07 M1200HD100Z06HN07 M1200HD100Z09HN07 M1200HD125Z08HN07 M1200HD125Z12HN07
SOLID END MILLING
order number 4136863 4136865 4136867 4136868 4136869 4136870 4136871 4136872 4136873
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A63
Face Mills • M1200 Mini
INDEXABLE MILLING
15°/75° • 45°• 30°/60° Inserts • HNGJ-LDJ v
first choice
j
alternate choice P M K N S H
cutting edges
D
L10
S
BS
Re
hm
HNGJ0704ANFNLDJ
12
13
6,80
4,48
1,60
1,20
0,08
3954332 THM-U
SOLID END MILLING
ISO catalogue number
v
v
first choice
j
alternate choice v
v
v
v
v
v
j
j v
v
j
v
v
j v j
cutting edges
D
L10
S
BS
Re
hm
HNGJ0704ANENLD
12
13
6,80
4,48
1,60
1,20
0,08
5895291 5895292 5550905 5528975 6180295
TAPPING
ISO catalogue number
HNGJ070432ANENLD
12
13
6,80
4,48
—
3,21
0,08
– – – – 6180300
P M K N S H
WP25PM WP35CM WP40PM WS30PM WS40PM
HOLEMAKING
15°/75° • 45°• 30°/60° Inserts • HNGJ-LD
TURNING A64
widia.com
Face Mills • M1200 Mini
v
first choice
j
alternate choice P M K N S H
L10
S
BS
Re
hm
HNPJ0704ANSNGD
12
13
6,80
4,45
1,27
1,20
0,10
v
j
j v
v
j
v
v
j v j
WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM
D
v
v
5427374 5895293 5895294 5550906 5528976 6180297
cutting edges
v
v
first choice
j
alternate choice v
v
j
v
v
v
v
j
v
v
cutting edges
D
L10
S
BS
Re
hm
HNPJ0704ANSNHD
12
13
6,80
4,41
1,25
1,20
0,14
5427375 5895296 5550907 6180299
HNPJ070432ANSNHD
12
13
6,80
4,42
—
3,20
0,14
TAPPING
ISO catalogue number
– – 5895297 6180311
P M K N S H
WK15CM WP35CM WP40PM WS40PM
v
HOLEMAKING
15°/75° • 45°• 30°/60° Inserts • HNPJ-HD
SOLID END MILLING
ISO catalogue number
v
v
INDEXABLE MILLING
15°/75° • 45°• 30°/60° Inserts • HNPJ-GD
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A65
Face Mills • M1200 Mini
INDEXABLE MILLING
45° • Inserts • XNGJ-LD3 Wiper first choice
j
alternate choice P M K N S H
SOLID END MILLING
ISO catalogue number
cutting edges
D
L10
S
BS
Re
hm
XNGJ0704ANENLD3W
3
13
6,78
4,47
6,78
1,30
0,08
HOLEMAKING
Insert Selection Guide
TAPPING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .F..LDJ .F..LDJ .E..LD .E..LD .E..LD –
Light Machining
Grade WP40PM WP25PM WP25PM WP25PM WP35CM TN6510 WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –
Geometry .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .F..LDJ .F..LDJ .S..GD .S..GD .S..GD –
General Purpose
Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –
Geometry .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .F..LDJ .F..LDJ .S..HD .S..GD .S..HD –
Heavy Machining
Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WS30PM WP40PM –
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A66
widia.com
j v
v
6180296 WS40PM
v
Face Mills • M1200 Mini
395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –
TN6520
– – – – – – – – – 260 205 200 – – – – – – – – – –
– – – – – – – – – 350 280 260 – – – – – – – – – –
– – – – – – – – – 450 390 300 – – – – – – – – – –
WP25PM 340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –
– – – – – – – – – 320 250 230 – – – – – – – – – –
TN6525
– – – – – – – – – 230 190 160 – – – – – – – – – –
WP35CM
325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN6540
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
WP40PM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –
355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –
310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –
360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –
WS30PM
295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –
– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –
– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –
TN7535
240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –
280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
WS40PM
– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –
– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –
– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –
WK15CM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
– – – – – – – – – 505 400 335 – – – – – – – – – –
TN6501
– – – – 145 95 170 145 100 – – – – – – 30 30 30 35 – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
– – – – – – – – – 410 330 275 – – – – – – – – – –
THM-U
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 2400 1440 1200 2400 1440 1200 1640 980 800 1640 980 800 960 600 480 960 600 480 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
TAPPING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TN6510
HOLEMAKING
– – – – – – – – – 480 420 335 – – – – – – – – – –
SOLID END MILLING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
INDEXABLE MILLING
Recommended Starting Speeds [m/min]
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
Light Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
0,48 0,48 0,92 0,92
5% 0,89 1,38 2,35 2,35
1,81 2,85 3,89 3,89
0,34 0,34 0,66 0,66
10% 0,64 0,99 1,67 1,67
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,29 0,26 0,48 0,96 0,22 2,00 0,26 0,74 1,48 0,22 2,70 0,49 1,23 1,98 0,43 2,70 0,49 1,23 1,98 0,43
30% 0,42 0,64 1,07 1,07
0,83 1,28 1,72 1,72
0,21 0,21 0,39 0,39
General Purpose
40–100% 0,38 0,59 0,98 0,98
0,76 1,17 1,57 1,57
Heavy Machining
Insert Geometry .F..LDJ .E..LD .S..GD .S..HD
NOTE: Use “Light Machining” value as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A67
TURNING
Recommended Starting Feeds [mm]
M1200 Best-in-class face milling platform to boost productivity on taper 50 spindle milling machines and driven tools.
Materials: P M K N
S
H
• Low cost per edge, high productivity solution. 12 Effective cutting edges
• High feed rates for rough face milling . • 15°, 45° and 60° lead angles. • One series meets every face milling need. • Available in WIDIA™ premium milling grades. • Better tool life in light to heavy machining.
Through tool coolant.
Easy-to-use — one screw enables fast, accurate indexing.
Comprehensive standard offering for coarse, medium, and fine pitch cutter bodies to match all shop floor needs.
The latest technology with 12 true cutting edges and highprecision PSTS inserts.
A68
widia.com
Face Mills • M1200
INDEXABLE MILLING
15° • High Feed • Shell Mills • Metric
catalogue number M1200HF050Z04HN09 M1200HF063Z05HN09 M1200HF080Z06HN09 M1200HF100Z08HN09
D1 50 63 80 100
D1 max 67,9 80,9 97,9 117,9
D 22 22 27 32
D6 38 50 60 80
L 40 40 50 50
Ap1 max 2,2 2,2 2,2 2,2
Z 4 5 6 8
coolant supply Yes Yes Yes Yes
kg 0,65 0,65 1,24 1,89
max RPM 15800
coolant supply Yes
kg 0,52
HOLEMAKING
max RPM 11400 8950 7300 5900
SOLID END MILLING
order number 3750370 3750372 3750434 3750435
45° • Weldon® End Mills • Metric
TAPPING
order number 3325311
catalogue number M1200D040Z04B25HN09
D1 40
D1 max 51,0
D 25
L 107
L2 50
Ap1 max 4,5
Z 4
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A69
Face Mills • M1200
INDEXABLE MILLING
45° • Shell Mills • Metric
SOLID END MILLING HOLEMAKING
order number 3957970 3957971 3325312 3325693 3650535 3093594 3025376 3650536 3081507 3025377 3650537 3325694 3025378 3081508 3066118 3066119
catalogue number M1200D040Z03HN09 M1200D040Z04HN09 M1200D050Z04HN09 M1200D050Z05HN09 M1200D063Z04HN09 M1200D063Z06HN09 M1200D063Z07HN09 M1200D080Z05HN09 M1200D080Z06HN09 M1200D080Z09HN09 M1200D100Z06HN09 M1200D100Z08HN09 M1200D100Z11HN09 M1200D125Z10HN09 M1200D160Z12HN09 M1200D160Z16HN09
D1 40 40 50 50 63 63 63 80 80 80 100 100 100 125 160 160
D1 max 51,0 51,0 61,0 61,0 74,0 74,0 74,0 91,0 91,0 91,0 111,0 111,0 111,0 135,9 171,0 171,0
D 22 22 22 22 22 22 22 27 27 27 32 32 32 40 40 40
D4 — — — — — — — — — — — — — — 66,7 66,7
D6 39 39 38 38 50 50 50 60 60 60 80 80 80 90 110 110
L 40 40 40 40 40 40 40 50 50 50 50 50 50 63 63 63
Ap1 max 4,4 4,4 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5
Z 3 4 4 5 4 6 7 5 6 9 6 8 11 10 12 16
max RPM 15800 15800 12700 12700 10100 10100 10100 7900 7900 7900 6300 6300 6300 5050 3900 3900
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,26 0,25 0,32 0,33 0,59 0,56 0,57 1,12 1,07 1,11 1,73 1,68 1,73 2,77 4,56 4,70
Z 6 5 8 6 8 9
max RPM 10100 7900 7900 6300 6300 3900
coolant supply Yes Yes Yes Yes Yes Yes
kg 0,55 1,05 1,10 1,61 1,63 4,62
60° • Shell Mills • Metric TAPPING TURNING order number 4152116 4152117 4152118 4152119 4152120 4152123
catalogue number M1200HD063Z06HN09 M1200HD080Z05HN09 M1200HD080Z08HN09 M1200HD100Z06HN09 M1200HD100Z08HN09 M1200HD160Z09HN09
D1 63 80 80 100 100 160
D1 max 71,5 88,5 88,5 108,5 108,5 168,5
D 22 27 27 32 32 40
D4 — — — — — 66,7
D6 50 60 60 80 80 110
L 40 50 50 50 50 63
Ap1 max 6,0 6,0 6,0 6,0 6,0 6,0
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A70
widia.com
Face Mills • M1200
INDEXABLE MILLING
15°/75° • 45°• 30°/60° Inserts • HNGJ-LDJ v
first choice
j
alternate choice P M K N S H
D
L10
S
BS
Re
hm
HNGJ0905ANFNLDJ
12
16
8,58
5,56
1,80
1,20
0,02
3606383 THM-U
cutting edges
SOLID END MILLING
ISO catalogue number
v
15°/75° • 45°• 30°/60° Inserts • HNGJ-LD first choice alternate choice v
v
v
v
v
v
j
j v
v
j
v
v
j v j
cutting edges
D
L10
S
BS
Re
hm
HNGJ0905ANENLD
12
16
8,58
5,56
1,80
1,20
0,05
5895346 5895347 5895348 5528973 6180276
ISO catalogue number
TAPPING
WP25PM WP35CM WP40PM WS30PM WS40PM
P M K N S H
HOLEMAKING
v j
15°/75° • 45°• 30°/60° Inserts • HNPJ-GD first choice alternate choice
cutting edges
D
L10
S
BS
Re
hm
HNPJ0905ANSNGD
12
16
8,58
5,56
1,80
1,20
0,10
widia.com
v
v
j
v
v
v
v
v
j
v
j v j
WK15CM WP25PM WP35CM WP40PM WS40PM
ISO catalogue number
v
v
5427372 5895374 5895375 5550908 6180278
P M K N S H
TURNING
v j
A71
Face Mills • M1200
INDEXABLE MILLING
15°/75° • 45°• 30°/60° Inserts • HNGJ-GD v
first choice
j
alternate choice P M K N S H
D
L10
S
BS
Re
hm
HNGJ0905ANSNGD
12
16
8,58
5,56
1,80
1,20
0,10
v
v
v
j
j v
v
j
v
v
j v j
WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM
cutting edges
v
v
5427370 5400965 5895349 5895350 5528974 6180280
SOLID END MILLING
ISO catalogue number
v
v
v
first choice
j
alternate choice
v
v
v
v
j
v
v
v
v
v
j
v
j v j
cutting edges
D
L10
S
BS
Re
hm
HNPJ090543ANSNHD
12
16
8,50
5,44
—
4,34
0,13
– 5895378 5895379 5895380 6180294
TAPPING
ISO catalogue number
HNPJ0905ANSNHD
12
16
8,59
5,46
1,66
1,20
0,18
5427371 5895376 5895377 5550909 6180279
P M K N S H
WK15CM WP25PM WP35CM WP40PM WS40PM
HOLEMAKING
15°/75° • 45°• 30°/60° Inserts • HNPJ-HD
TURNING A72
widia.com
Face Mills • M1200
v
first choice
j
alternate choice P M K N S H
v
v
v
j
v
v
v
v
v
j
v
INDEXABLE MILLING
15°/75° • 45°• 30°/60° Inserts • HNGJ-HD
j v
ISO catalogue number
cutting edges
D
L10
S
BS
Re
hm
HNGJ090543ANSNHD
12
16
8,50
5,44
—
4,35
0,20
– – – 6180292
HNGJ0905ANSNHD
12
16
8,59
5,46
1,66
1,20
0,17
5895371 5895372 5895373 6180291
SOLID END MILLING
WP25PM WP35CM WP40PM WS40PM
j
HOLEMAKING
45° • Inserts • XNGJ-GD3 Wiper first choice
j
alternate choice
ISO catalogue number
cutting edges
D
L10
S
BS
Re
hm
XNGJ0905ANSNGD3W
3
16
9,60
5,51
6,00
1,60
0,09
v
TAPPING
P M K N S H
5622622 WK15CM
v
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A73
Face Mills • M1200
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining
Geometry .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .F..LDJ .F..LDJ .E..LD .E..LD .E..LD –
Grade WP40PM WP25PM WP25PM WP25PM WP35CM TN6520 WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –
General Purpose
Geometry .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .F..LDJ .F..LDJ .S..GD .S..GD .S..GD –
Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –
Geometry .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .F..LDJ .F..LDJ .S..HD .S..HD .S..HD –
Heavy Machining
Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WP40PM WP40PM –
Recommended Starting Speeds [m/min]
HOLEMAKING TAPPING TURNING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
– – – – – – – – – 450 390 300 – – – – – – – – – –
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –
TN6520 – – – – – – – – – 320 250 230 – – – – – – – – – –
TN6525
– – – – – – – – – 230 190 160 – – – – – – – – – –
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
WP35CM 475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN6540
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
WP40PM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –
355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –
310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –
360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –
280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –
TN7535
240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –
WS30PM
295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –
– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –
– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
WS40PM
– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –
– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –
– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –
WK15CM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
– – – – – – – – – 505 400 335 – – – – – – – – – –
WK25YM
– – – – 145 95 170 145 100 – – – – – – 30 30 30 35 – – –
– – – – – – – – – 965 765 645 – – – – – – – – – –
– – – – – – – – – 880 685 570 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
WP25PM
– – – – – – – – – 410 330 275 – – – – – – – – – –
TN6501
– – – – – – – – – 780 635 525 – – – – – – – – – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –
325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –
THM-U
– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 2400 1440 1200 2400 1440 1200 1640 980 800 1640 980 800 960 600 480 960 600 480 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
A74
widia.com
Face Mills • M1200
Light Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD .S..Ceramic
0,17 0,17 0,26 0,33 0,17
5% 0,33 0,49 0,84 0,84 0,33
0,66 0,99 1,35 1,35 0,49
0,12 0,12 0,19 0,24 0,12
10% 0,24 0,35 0,60 0,60 0,24
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,47 0,09 0,18 0,35 0,08 0,71 0,09 0,27 0,53 0,08 0,97 0,14 0,45 0,72 0,12 0,97 0,18 0,45 0,72 0,16 0,35 0,09 0,18 0,27 0,08
30% 0,15 0,23 0,39 0,39 0,15
0,31 0,46 0,63 0,63 0,23
0,07 0,07 0,11 0,14 0,07
General Purpose
40–100% 0,14 0,21 0,36 0,36 0,14
Heavy Machining Insert Geometry
0,28 0,42 0,57 0,57 0,21
INDEXABLE MILLING
Recommended Starting Feeds [mm]
.F..LDJ .E..LD .S..GD .S..HD .S..Ceramic
SOLID END MILLING
NOTE: Use “Light Machining” value as starting feed rate.
HOLEMAKING TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A75
M640 Materials:
The M640 platform is the first choice when high productivity, superior finish operations, and soft cutting performance are a priority. With six effective cutting edges and a streamlined body design; this easy-to-use tool is ideal, even for low-power machines.
P M K N
S
• Highly positive rake angle means extremely low cutting forces. • Available in geometries and grades for all applications. • Easy-to-use for fast, accurate indexing.
Through tool coolant up to 80mm diameter.
Optimum tool body design using latest technology.
One screw enables fast, accurate indexing.
Low cutting force wiper insert: special wiper design for very soft cutting in finishing operations.
6 cutting edges, high positive rake • Extremely low cutting forces. • For low-power machines, driven unity, and light fixtures. • Through tool coolant.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A76
widia.com
Face Mills • M640
INDEXABLE MILLING
Weldon® End Mills • Metric
catalogue number 12395405200
D1 32
D1 max 38,4
D 32
L 100
L2 40
Ap1 max 4,8
Z 4
max RPM 29500
coolant supply Yes
kg 0,35
Ap1 max 4,8 4,8 4,8 4,8
Z 4 5 6 7
max RPM 19000 15000 11500 9500
coolant supply Yes Yes Yes No
kg 0,40 0,55 1,05 1,50
SOLID END MILLING
order number 2263165
Shell Mills • Metric HOLEMAKING
catalogue number 12395410200 12395410400 12395410600 12395410800
D1 50 63 80 100
D1 max 56,4 69,4 86,4 106,4
D 22 22 27 32
D6 47 50 60 78
L 40 40 50 50
TAPPING
order number 2263132 2263154 2263156 2263158
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A77
Face Mills • M640
first choice
j
alternate choice
2
6
v 3
4
5 1
P M K N S H
cutting edges
D
S
Re
hm
HPGT06T3DZFRLDAL
6
11
4,00
0,90
0,08
j v j
2288106 THM
SOLID END MILLING
ISO catalogue number
4
v
first choice
j
alternate choice
2
5
P M K N S H
6
1
TAPPING
ISO catalogue number
cutting edges
D
S
Re
hm
HPGT06T3DZERLD
6
11
3,99
0,98
0,08
v
v
j
v
v
v
j
v
j v j
5895784 WP25PM 5895785 WP40PM 6180312 WS40PM
HOLEMAKING
Inserts • HPGT-LD 3
INDEXABLE MILLING
Inserts • HPGT-LDAL
Inserts • HPPT-GD first choice
j
alternate choice
3
4
2
5 6
A78
1
P M K N S H
ISO catalogue number
cutting edges
D
S
Re
hm
HPPT06T3DZENGD
6
11
3,97
0,98
0,10
widia.com
j v
v
6180315 WS40PM
TURNING
v
Face Mills • M640
first choice
j
alternate choice
4
3
v
2
5
P M K N S H
D
S
Re
hm
HPGT06T3DZENGD
6
11
3,97
0,98
0,10
v v
j
v
j
v
v
j
v
j
j v j
TN7535 WK15CM WP25PM WP40PM WS30PM WS40PM
cutting edges
v v
alternate choice P M K N S H
1
cutting edges
D
S
BS
Re
hm
HPGT06T3DZERGD3W
3
11
4,00
2,88
0,98
0,10
v
j
v
v
v
j
v
j v j
TAPPING
ISO catalogue number
v
v
WK15CM WP25PM WP40PM WS40PM
first choice
5427388 5895786 5895787 6180316
3
2
v j
HOLEMAKING
Inserts • HPGT-GD Wiper
SOLID END MILLING
ISO catalogue number
v j
2288066 5427387 5895782 5895783 5528978 6180313
6
1
INDEXABLE MILLING
Inserts • HPGT-GD
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A79
Face Mills • M640
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Light Machining
Geometry .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .F..LDAL .F..LDAL .E..LD .E..GD .E..GD –
Grade WP40PM WP25PM WP25PM WP25PM WP40PM TN6510 TN6520 TN6501 TN6501 WP25PM WS30PM WS30PM –
General Purpose
Geometry .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .F..LDAL .F..LDAL .E..GD .E..GD .E..GD –
Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WS30PM WS30PM –
Heavy Machining
Geometry .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .F..LDAL .F..LDAL .E..GD .E..GD .E..GD –
Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WP40PM WP40PM –
Recommended Starting Speeds [m/min]
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TURNING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TN6510
– – – – – – – – – 480 420 335 – – – – – – – – – –
TN6520
– – – – – – – – – 260 205 200 – – – – – – – – – –
– – – – – – – – – 350 280 260 – – – – – – – – – –
WP25PM
395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 – – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 – – –
325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 – – –
– – – – – – – – – 450 390 300 – – – – – – – – – –
– – – – – – – – – 320 250 230 – – – – – – – – – –
WP35CM
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –
TN6525
– – – – – – – – – 230 190 160 – – – – – – – – – –
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN6540
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
WP40PM
355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –
310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –
295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –
360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –
280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –
WS30PM
– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –
– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –
– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –
TN7525
240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –
410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –
WS40PM
– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –
– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –
310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –
TN7535
280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –
TN6501
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
WK15CM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
– – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
THM-U
– – – – – – – – – – – – – – – – – – – – – – – – – – 145 – – – – – 95 – – – – – 170 – – – – – 145 – – – – – 100 – – – – – – – 230 205 – – – – – – – – – – – – – 2400 1440 1200 2400 1440 – 1640 980 800 1640 980 – 960 600 480 960 600 – – 30 – – – – – 30 – – – – – 30 – – – – – 35 – – – – – – – – – – – – – – – – – – – – –
– – – – – – – – – 410 330 275 – – – – – – – – – –
THM
– – – – – – – – – 180 – – 1200 800 480 – – – – – – –
– – – – – – – – – 145 150 155 1080 820 540 – – – – – – –
– – – – – – – – – 110 120 115 720 560 335 – – – – – – –
– – – – – – – – – 90 85 70 600 460 240 – – – – – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
A80
widia.com
Face Mills • M640
Light Machining Insert Geometry .F..LDAL .E..LD .E..GD
0,13 0,13 0,13
5% 0,34 0,34 0,48
0,47 0,47 0,54
0,10 0,10 0,10
10% 0,25 0,25 0,35
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,34 0,07 0,18 0,25 0,06 0,34 0,07 0,18 0,25 0,06 0,39 0,07 0,26 0,29 0,06
30% 0,16 0,16 0,23
0,22 0,22 0,25
0,06 0,06 0,06
General Purpose
40–100% 0,15 0,15 0,21
0,20 0,20 0,23
Heavy Machining Insert Geometry .F..LDAL .E..LD .E..GD
INDEXABLE MILLING
Recommended Starting Feeds [mm]
NOTE: Use “Light Machining” value as starting feed rate.
SOLID END MILLING HOLEMAKING TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A81
HIGH-FEED MILLS V X F ™ - 0 7/12 P ages A 8 4 – A 9 0 4-Edged, Victory™ X-Feed™ Mill Next level of High-Feed Milling
M3 7 0 ™ P ages A 9 2 – A 9 6 Double-sided high-feed rougher with 6 edges per insert.
A82
widia.com
COPY MILLS M2 0 0 ™ P ages A 9 8 – A10 5 Revolutionary double-sided round insert platform with effective anti-rotation feature and 12 cutting edges per insert.
M10 0 ™ P ages A10 6 – A119 Proven multipurpose solution for profiling and copy milling applications.
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VXF™
VXF mills are a high-feed productivity booster designed to establish new industry standards with market-leading milling grades. • 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. • PSTS inserts for powerful low cost per edge high-feed milling. • Cutters with internal coolant supply. • Greatly reduces tool deflection and vibrations for improved tool life. • Suitable for long tool reach. • Unique integrated radial wiping facet to achieve a nice wall finish at pocket and helical interpolation milling. • Durable cutting edges qualified to machine a wide range of materials.
Perfect combination of round and square insert style.
BS
Radial Facet
16,5° BS Axial Facet
AP1 max
Specifically engineered chipbreakers for powerful high-feed milling. -MM
-MH
P M S
P
First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.
First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs.
Lower Cutting Forces
Geometry Strengthening/Stronger Cutting Edge Protection
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A84
widia.com
High-Feed Mills • VXF™-07
INDEXABLE MILLING
Cylindrical End Mills • Metric
catalogue number VXF016Z02A16XP07L180 VXF020Z03A20XP07L190 VXF025Z04A25XP07L200
D1 max 16 20 25
D1 7 11 16
D 16 20 25
L 180 190 200
L2 25 32 40
Ap1 max 0,9 0,9 0,9
Z 2 3 4
coolant supply Yes Yes Yes
max RPM 65000 57000 49000
kg 0,24 0,41 0,69
HOLEMAKING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
SOLID END MILLING
order number 6597154 6597156 6597157
max ramp angle 5.9° 3.4° 2.2°
Applications 1. Face milling. 3. Pocket milling into full material.
TAPPING
2. 3D profile milling.
7
4. Helical interpolation into full material. 5. Deep pocket milling into full material.
8
6. Dynamic/trochoidal milling. 7. Aggressive ramp milling.
4
8. Contour Milling.
5
9. Face milling deep cavities with long tool reach.
10
10. Z-axis contour plunge milling.
3 1
TURNING
8
6 10
2 9
4
widia.com
A85
High-Feed Mills • VXF™-07
INDEXABLE MILLING
Inserts • XPPT-MM • Best Fit for Pocketing and Profiling Operations v
first choice
j
alternate choice
SOLID END MILLING
ISO catalogue number
cutting edges
LI
S
D
Re
XPPT070308ERMM
4
7,30
3,17
7,30
0,80
v
j
v
v
j v
v
6595819 WP25PM 6595820 WS40PM
P M K N S H
HOLEMAKING
Inserts • XPPW-MH • Dedicated Geometry for Heavy Roughing v
first choice
j
alternate choice P M K N S H
v v v j v
cutting edges
LI
S
D
Re
XPPW070310SRMH
4
7,30
3,17
7,30
1,00
6595770 WP40PM 6595769 WU10PM
TAPPING ISO catalogue number
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
A86
widia.com
High-Feed Mills • VXF™-07
INDEXABLE MILLING
Insert Selection Guide Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH
Light Machining
Grade WP25PM WP25PM WP25PM WS40PM WS40PM WU10PM WU10PM WP25PM WS40PM WS40PM WU10PM
Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH
General Purpose
Grade WS40PM WS40PM WS40PM WS40PM WS40PM WU10PM WU10PM WS40PM WS40PM WS40PM WU10PM
Geometry XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH – – – –
Heavy Machining
Grade WP40PM WP40PM WP40PM WP40PM WP40PM WU10PM WU10PM – – – –
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 S1–S2 S3 S4 H1
Recommended Starting Speeds [m/min]* WP25PM 340 290 260 220 205 150 215 190 145 245 190 160 40 40 50 60 110
395 330 305 270 220 200 245 220 170 275 215 180 50 50 60 85 145
WP40PM 325 240 210 180 180 120 200 155 115 220 180 145 30 30 30 40 85
355 300 275 245 205 180 235 210 155 – – – 50 50 60 80 –
310 260 235 205 185 140 205 180 140 – – – 40 40 50 60 –
WS40PM 295 215 190 160 160 110 185 150 110 – – – 35 35 35 40 –
– – – – 205 180 250 215 175 – – – 50 50 60 70 –
WU10PM
– – – – 175 130 205 175 130 – – – 40 40 50 60 –
– – – – 145 95 170 145 100 – – – 30 30 30 35 –
– – – – – – – – – 320 245 210 – – – – 155
– – – – – – – – – 355 275 235 – – – – 190
– – – – – – – – – 290 230 190 – – – – 110
TAPPING
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
At 0,60 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,46 0,84
5% 1,32 1,84
2,43 3,12
30% 0,56 0,75
0,30 0,55
10% 0,83 1,12
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,41 0,22 0,60 1,01 0,19 1,71 0,40 0,81 1,21 0,35
30% 0,52 0,70
0,27 0,48
10% 0,73 0,98
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,24 0,20 0,53 0,89 0,17 1,49 0,36 0,71 1,07 0,31
30% 0,46 0,62
0,32 0,59
0,94 1,12
General Purpose
0,19 0,34
40–100% 0,52 0,69
0,18 0,32
40–100% 0,48 0,64
0,16 0,28
40–100% 0,42 0,56
Heavy Machining Insert Geometry
0,85 1,02
.E..MM .S..MH
0,79 0,94
Insert Geometry .E..MM .S..MH
0,70 0,84
Insert Geometry .E..MM .S..MH
TURNING
10% 0,89 1,21
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,53 0,24 0,65 1,09 0,21 1,85 0,43 0,87 1,30 0,38
At 0,70 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,42 0,78
5% 1,21 1,68
2,20 2,79
0,87 1,04
At 0,90 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,37 0,68
5% 1,06 1,46
1,89 2,35
0,77 0,92
NOTE: U se “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A87
High-Feed Mills • VXF™-12
INDEXABLE MILLING
Screw-On End Mills • Metric
SOLID END MILLING
order number 6596723
catalogue number VXF032Z03M16XD12
D1 max 32
D1 14
D 29
DPM 17,0
G3X M16
L2 43
WF 24
Ap1 max 2,5
Z 3
max ramp angle 1.8°
max RPM 31500
coolant supply Yes
kg 0,19
Shell Mills • Metric HOLEMAKING TAPPING
order number 6596725 6596728 6596729 6596730 6596732 6596733
catalogue number VXF040Z04S22XD12 VXF050Z04S22XD12 VXF052Z05S22XD12 VXF063Z05S22XD12 VXF066Z06S27XD12 VXF080Z06S27XD12
D1 max 40 50 52 63 66 80
D1 22 32 34 45 48 62
D 22 22 22 22 27 27
D6 38 48 48 53 53 55
L 40 40 40 40 45 50
Ap1 max 2,5 2,5 2,5 2,5 2,5 2,5
Z 4 4 5 5 6 6
max ramp angle 1.4° .9° .8° .6° .5° .5°
max RPM 26500 22500 22000 19500 19000 17000
coolant supply Yes Yes Yes Yes Yes Yes
kg 0,19 0,31 0,32 0,47 0,55 0,87
TURNING A88
widia.com
High-Feed Mills • VXF™-12
v
first choice
j
alternate choice
cutting edges
LI
S
D
Re
XDPT120512ERMM
4
12,70
5,56
12,70
1,20
j
v
v
v
v
first choice
j
alternate choice P M K N S H
cutting edges
LI
S
D
Re
XDPT120515SRMH
4
12,70
5,56
12,70
1,50
v
j
TAPPING
ISO catalogue number
v
6596440 WP40PM
v
HOLEMAKING
Inserts • XDPT-MH • Dedicated Geometry for Heavy Roughing
SOLID END MILLING
ISO catalogue number
v
6596438 WP25PM 6596439 WS40PM
P M K N S H
INDEXABLE MILLING
Inserts • XDPT-MM • Best Fit for Pocketing and Profiling Operations
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A89
High-Feed Mills • VXF™-12
INDEXABLE MILLING
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 S1–S2 S3 S4
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM
Light Machining
Grade WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM
General Purpose
Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH
Heavy Machining
Grade WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM
SOLID END MILLING
Recommended Starting Speeds [m/min]*
HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4
WP25PM
WP40PM
340 290 260 220 205 150 215 190 145 40 40 50 60
395 330 305 270 220 200 245 220 170 50 50 60 85
325 240 210 180 180 120 200 155 115 30 30 30 40
355 300 275 245 205 180 235 210 155 50 50 60 80
310 260 235 205 185 140 205 180 140 40 40 50 60
WS40PM 295 215 190 160 160 110 185 150 110 35 35 35 40
– – – – 175 130 205 175 130 40 40 50 60
– – – – 205 180 250 215 175 50 50 60 70
– – – – 145 95 170 145 100 30 30 30 35
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
TAPPING
Recommended Starting Feeds [mm] Light Machining
At 1,30 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,49 0,70
5% 1,59 1,80
2,52 2,76
0,35 0,51
10% 1,13 1,28
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,78 0,26 0,84 1,31 0,23 1,94 0,38 0,95 1,44 0,33
30% 0,73 0,83
10% 0,99 1,12
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,56 0,23 0,74 1,15 0,20 1,70 0,33 0,84 1,26 0,29
30% 0,64 0,73
10% 0,83 0,93
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,29 0,19 0,62 0,96 0,17 1,41 0,28 0,70 1,05 0,24
30% 0,54 0,61
1,14 1,25
General Purpose
0,21 0,30
40–100% 0,67 0,76
0,19 0,27
40–100% 0,59 0,67
0,15 0,22
40–100% 0,49 0,55
Heavy Machining
1,04 1,14
Insert Geometry .E..MM .S..MH
0,92 1,00
Insert Geometry .E..MM .S..MH
0,76 0,83
Insert Geometry .E..MM .S..MH
At 1,70 Axial Depth of Cut (AP1) TURNING
Insert Geometry .E..MM .S..MH
0,43 0,62
5% 1,39 1,57
2,20 2,41
0,31 0,45
1,00 1,10
At 2,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,36 0,51
5% 1,15 1,30
1,81 1,99
0,26 0,37
0,83 0,91
NOTE: U se “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A90
widia.com
Designed to Make Your Workplace More Productive
WIDIA X-Feed ™
™
WIDIA-branded X-Feed tooling was created as an application-specific portfolio to remove as much material as possible in the shortest amount of time, using a shallow depth of cut to achieve higher MRR and boost productivity.
HIGH-FEED MILLING
BOOST PRODUCTIVITY
Victory™ X-Feed For Machining Stainless Steel and Titanium 70NS Series Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications.
Victory X-Feed To Speed Up High-Feed Machining VXF™-7 and VXF™-12 Series VXF is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.
widia.com
M370™ Designed for high feed rate productivity, the M370 Series provides the latest insert technology with outstanding performance and reliability. Its double-sided concept and six cutting edges provide security and optimal metal removal with an efficient cost per edge. • Double-sided design offers six cutting edges per insert. • Extremely high metal removal rates. • First choice for high-feed roughing applications.
Profiled tool for maximum chip evacuation.
Through tool coolant.
High-strength tool body design.
Six cutting edges per insert.
8mm iC Insert WOEJ0804
12mm iC Insert WOEJ1207
Up to 1.3mm Ap max Diameter range 25–80mm
Up to 2.0mm Ap max Diameter range 42–125mm
-MM
P M S Provides lower cutting forces, first choice for steel, stainless steel, and high-temp alloys.
-MH
P M K
-MH
-MM
S
First choice for high-strength steel and cast iron.
P M K
S
Provides lower cutting forces, first choice for steel, stainless steel, and high-temp alloys.
P M K
-MR
S
First choice for high-strength steel and cast iron.
P M S Strongest edge protection for heavy roughing jobs with ugly skin or forged steel components.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A92
widia.com
High-Feed Mills • M370™ • IC08
INDEXABLE MILLING
Screw-On End Mills • Medium • Metric
catalogue number M370D025Z02M12WO08 M370D025Z03M12WO08 M370D032Z04M16WO08 M370D042Z05M16WO08
D1 max 25 25 32 42
D1 11 11 18 28
D 21 21 29 29
DPM 12,5 12,5 17,0 17,0
G3X M12 M12 M16 M16
L2 35 35 43 43
WF 17 17 24 24
Ap1 max 1,3 1,3 1,3 1,3
Z 2 3 4 5
max RPM 46000 46000 38700 32500
coolant supply Yes Yes Yes Yes
kg 0,09 0,09 0,21 0,57
catalogue number M370D025Z03A25WO08L150 M370D025Z03A25WO08L200 M370D032Z04A32WO08L200 M370D032Z04A32WO08L150
D1 max 25 25 32 32
D1 11 11 18 18
D 25 25 32 32
L 150 200 200 150
LBX 40 40 50 40
Ap1 max 1,3 1,3 1,3 1,3
Z 3 3 4 4
max RPM 46000 46000 38700 38700
coolant supply Yes Yes Yes Yes
kg 0,50 0,69 1,14 0,84
TAPPING
order number 4056189 4170919 4056192 4056191
HOLEMAKING
Cylindrical End Mills • Medium • Metric
SOLID END MILLING
order number 4056186 4170918 4056187 4056188
max ramp angle 2.1° 2.1° 1.4° 1.0°
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A93
High-Feed Mills • M370™ • IC08
INDEXABLE MILLING
Shell Mills • Medium • Metric D6 D
L
SOLID END MILLING
D1
Ap1 max
D1 max
HOLEMAKING
order number 4056193 4170922 4008276 4171223 4056194 4171224 4056195 4008277 4171225
catalogue number M370D040Z04WO08 M370D040Z05WO08 M370D050Z05WO08 M370D050Z06WO08 M370D052Z05WO08 M370D052Z06WO08 M370D063Z06WO08 M370D066Z06WO08 M370D080Z07WO08
D1 max 40 40 50 50 52 52 63 66 80
D1 26 26 36 36 38 38 49 52 66
D 16 16 22 22 22 22 22 27 27
D6 37 37 44 44 44 44 60 60 60
L 40 40 40 40 50 50 50 50 50
Ap1 max 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3
Z 4 5 5 6 5 6 6 6 7
max RPM 33500 33500 29200 29200 28600 28600 25500 24900 24900
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,19 0,19 0,29 0,29 0,41 0,40 0,74 0,77 2,36
TAPPING TURNING A94
widia.com
High-Feed Mills • M370™ • IC08
v
first choice
j
alternate choice P M K N S H
S
Re
WOEJ080412SRMM
6
7,79
4,70
1,22
v
v
v
v
v
j
j v j
WP25PM WS30PM WS40PM WP40PM
D
j j
5564597 5520248 6333665 5544753
cutting edges
v
v
first choice
j
alternate choice
D
S
Re
WOEJ080412SRMH
6
7,79
4,75
1,22
v
j
v
v
v
j
v
j
v
j v j
TN7535 WK15CM WP25PM WP40PM WS40PM
cutting edges
v
TAPPING
ISO catalogue number
v j
4068517 5427443 5564596 5544752 6333664
P M K N S H
HOLEMAKING
Inserts • Medium • WOEJ-MH
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
Inserts • Medium • WOEJ-MM
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A95
High-Feed Mills • M370™ • IC08
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry ...MM ...MM ...MM ...MM ...MM ...MH ...MH – – ...MM ...MM ...MM ...MH
Light Machining
Grade WP40PM WP25PM WP25PM WP25PM WP25PM WK15CM TN6520 – – WP25PM WS30PM WS30PM WP25PM
Geometry ...MM ...MM ...MH ...MM ...MM ...MH ...MH – – ...MM ...MM ...MM –
General Purpose
Grade WP40PM WP40PM WP25PM WS30PM WP25PM WK15CM TN6520 – – WS30PM WS30PM WP40PM –
Heavy Machining
Geometry ...MM ...MH ...MH ...MM ...MM ...MH ...MH – – ...MM ...MM ...MM –
Grade WP40PM WP40PM WP40PM WP40PM WP40PM WK15CM WK15CM – – WP40PM WP40PM WP40PM –
Recommended Starting Speeds [m/min]
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TN6520 – – – – – – – – – – – – – – – – – – – – – – – – – – – 450 320 230 390 250 190 300 230 160 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
TN6525
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN7535
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
WK15CM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
– – – – – – – – – – – – – – – – – – – – – – – – – – – 505 460 410 400 355 330 335 300 275 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
WP25PM
395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –
WS30PM
325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –
WP40PM
– – – – – – – – – – – – – – – – – – 270 240 220 245 215 175 185 160 125 – – – – – – – – – – – – – – – – – – 55 50 35 55 50 35 65 55 35 100 70 50 – – – – – – – – –
355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –
310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –
295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –
WS40PM
– – – – 440 375 850 755 625 – – – – – – 200 180 210 295 – – –
– – – – 325 260 605 560 440 – – – – – – 145 130 150 215 – – –
– – – – 230 165 375 345 280 – – – – – – 90 85 95 135 – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
TURNING
Recommended Starting Feeds [mm] Light Machining Insert Geometry ..MM ..MH
0,90 0,90
5% 1,67 2,34
4,09 5,00
0,65 0,65
10% 1,19 1,66
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 2,83 0,48 0,88 2,08 0,42 3,41 0,48 1,23 2,49 0,42
30% 0,77 1,07
1,80 2,16
0,38 0,38
General Purpose
40–100% 0,70 0,98
1,64 1,97
Heavy Machining Insert Geometry ..MM ..MH
NOTE: U se “Light Machining” values as starting feed rate.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A96
widia.com
Machining Central App from WIDIA
™
The fastest, easiest way to get feeds and speeds.
SCAN
SEARCH
CALCULATE
With the new WIDIA app, product data is just a quick scan away. Now, when you’re on the floor and need to quickly access the speeds and feeds of your favorite WIDIA tool, the WIDIA app gives you reliable information in just a few seconds.
Don’t have a barcode? The new WIDIA app includes another simple search technique — just type the tool’s corresponding order number or the ANSI or ISO catalogue number into the search bar. You’ll get the same reliable data as if you’d scanned the tool’s barcode. It’s simple and quick — no interruption in production!
Have a specific machining need that our recommended speeds and feeds don’t quite address? Try out our three NOVO™ based calculators. Both end milling and face milling calculators are available. Simply fill in the blank fields, and our calculators will quickly provide the data you need.
DOWNLOAD THE WIDIA MACHINING CENTRAL MOBILE APP widia.com
M200™ • Up to 12 cutting edges per insert. • First choice for roughing applications. • Effective anti-rotation feature. • Able to apply in all type of materials and milling applications.
Screw-on, end mill, and shell mill cutters with internal coolant. Higher clearance in bodies to permit pocketing, profiling, and 5-axis machining.
Easy-to-use and unique anti-rotation feature for excellent stability for higher feed rates and cutting forces. Three different insert sizes and three insert topography styles with the new WIDIA™ Victory™ milling grades cover any type of component and application.
M200 iC 10
M200 iC 12
M200 iC 16
10mm iC insert 8 cutting edges
12mm iC insert 12 cutting edges
16mm iC insert 12 cutting edges
-ALP
-ML
-ALP
-ML
-ALP
-ML
N
P M S
N
P M S
N
P M S
For non-ferrous materials.
First choice for stainless steel and high-temp alloys.
For non-ferrous materials.
First choice for stainless steel and high-temp alloys.
For non-ferrous materials.
First choice for stainless steel and high-temp alloys.
-MM
-MH
-MM
-MH
-MM
-MH
P M S
P K
P M S
P K
P M S
P K
First choice for general purpose, especially for steel.
First choice for heavy machining and cast iron.
First choice for general purpose, especially for steel.
First choice for heavy machining and cast iron.
First choice for general purpose, especially for steel.
First choice for heavy machining and cast iron.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A98
widia.com
Copy Mills • M200™ • IC12
INDEXABLE MILLING
Screw-On End Mills • Metric
catalogue number M200D32Z03M16RN12 M200D35Z03M16RN12
D1 max 32 35
D1 20 23
D 29 29
DPM 17,0 17,0
G3X M16 M16
L2 40 40
WF 24 24
Ap1 max 3,0 3,0
Z 3 3
max RPM 39160 37440
coolant supply Yes Yes
kg 0,18 0,19
SOLID END MILLING
order number 4147560 4147561
max ramp angle .5° .4°
Cylindrical End Mills • Metric HOLEMAKING
catalogue number M200D32Z03A32RN12L200
D1 max 32
D1 20
D 32
L 200
LBX 40
Ap1 max 3,0
Z 3
max RPM 39160
coolant supply Yes
kg 1,10
TAPPING
order number 4147566
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A99
Copy Mills • M200™ • IC12
INDEXABLE MILLING
Shell Mills • Metric
SOLID END MILLING HOLEMAKING
order number 4147568 4147569 4147570 4147571 4147572 4147573 4147574 4147575 4147576 4147577 4147578
catalogue number M200D40Z04RN12 M200D50Z04RN12 M200D50Z05RN12 M200D52Z05RN12 M200D63Z05RN12 M200D63Z07RN12 M200D66Z07RN12 M200D80Z06RN12 M200D80Z08RN12 M200D100Z07RN12 M200D100Z09RN12
D1 max 40 50 50 52 63 63 66 80 80 100 100
D1 28 38 38 40 51 51 54 68 68 88 88
D 16 22 22 22 22 22 27 27 27 32 32
D6 38 42 42 49 49 49 60 60 60 78 78
L 40 40 40 50 50 50 50 50 50 50 50
Ap1 max 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0
Z 4 4 5 5 5 7 7 6 8 7 9
max ramp angle .4° .5° .3° .5° .5° .3° .3° .5° .2° .2° .2°
max RPM 35020 31330 31330 30720 27910 27910 27260 24760 24760 22150 22150
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,22 0,29 0,29 0,50 0,63 0,63 0,82 1,02 1,02 1,45 1,41
TAPPING TURNING A100
widia.com
Copy Mills • M200™ • IC12
v
first choice
j
alternate choice
D
S
hm
RNGJ1204M0EML
2
12,00
4,75
0,04
j
v
j
v
v
v
v
v
j v j
5123863 5520350 6408153 5123864
cutting edges
v
alternate choice P M K N S H
cutting edges
D
S
hm
RNGJ1204M0SMM
2
12,00
4,75
0,09
v
v
v
j j
v
v
v
v
j
TAPPING
ISO catalogue number
v
j j
WP25PM WP35CM WS30PM WU35PM
first choice
5123867 5123869 5520351 5123868
v j
HOLEMAKING
Inserts • RNGJ-MM
SOLID END MILLING
ISO catalogue number
v
WP25PM WS30PM WS40PM WU35PM
P M K N S H
INDEXABLE MILLING
Inserts • RNGJ-ML
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A101
Copy Mills • M200™ • IC12
INDEXABLE MILLING
Inserts • RNGJ-MH v
first choice
j
alternate choice
cutting edges
D
S
hm
RNGJ1204M0SMH
2
12,00
4,75
0,19
v
j
v
v
j
v
v
v
v
j j v j
5123900 5123901 5123903 6408154 5123902
SOLID END MILLING
ISO catalogue number
v
v
WK15PM WP25PM WP35CM WS40PM WU35PM
P M K N S H
v
first choice
j
alternate choice
TAPPING
ISO catalogue number
cutting edges
D
S
hm
RNPJ1204M0SMM
2
12,00
4,75
0,09
v
v
v
j
v
v
j
v
v
v
j
v
v
j j v j
WP25PM WP35CM WP40PM WS40PM WU35PM
P M K N S H
5276361 5276360 5542329 6344113 5476634
HOLEMAKING
Inserts • RNPJ-MM
TURNING A102
widia.com
Copy Mills • M200™ • IC12
v
first choice
j
alternate choice
D
S
hm
RNPJ1204M0SMH
2
12,00
4,75
0,18
v
v
j
v
v
j
v
j j v j
5276366 5276364 5276363 5542340 5476635
cutting edges
v
v
first choice
j
alternate choice P M K N S H
cutting edges
D
S
hm
RNGJ1204M0FALP
2
12,00
4,75
0,02
TAPPING
ISO catalogue number
v
6065661 WN25PM
v
HOLEMAKING
Inserts • RNGJ-ALP
SOLID END MILLING
ISO catalogue number
v
v
WK15CM WP25PM WP35CM WP40PM WU35PM
P M K N S H
INDEXABLE MILLING
Inserts • RNPJ-MH
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A103
Copy Mills • M200™ • IC12
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry ML ML ML ML ML MH MH ALP ALP ML ML ML MH
Light Machining
Grade WP25PM WP25PM WP35CM WP25PM WP25PM WK15CM WK15PM WN25PM WN25PM WS30PM WS30PM WS30PM WP25PM
Geometry MM MM MM ML MM MH MH ALP ALP MM MM MM MH
General Purpose
Grade WP40PM WP25PM WP35CM WU35PM WU35PM WK15CM WK15PM WN25PM WN25PM WS30PM WU35PM WU35PM WP20CM
Geometry MM MH MH MM MM MH MH ALP ALP MM MM MM –
Heavy Machining
Grade WP40PM WP40PM WP35CM WU35PM WU35PM WP20CM WP25PM WN25PM WN25PM WU35PM WU35PM WU35PM –
Recommended Starting Speeds [m/min]
HOLEMAKING TAPPING TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
– – – – – – – – – 505 400 335 – – – – – – – – – –
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –
WK15CM – – – – – – – – – 460 355 300 – – – – – – – – – –
WK15PM – – – – – – – – – 410 330 275 – – – – – – – – – –
– – – – – – – – – 325 250 210 – – – – – – – – – –
WP35CM 475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –
– – – – – – – – – 295 230 190 – – – – – – – – – –
WN25PM – – – – – – – – – 260 210 175 – – – – – – – – – –
– – – – – – – – – – – – 1290 1135 1135 – – – – – – –
WP40PM 445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –
355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –
310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –
– – – – – – – – – – – – 1135 1050 1050 – – – – – – –
WP20CM – – – – – – – – – – – – 1050 910 910 – – – – – – –
660 410 370 275 330 230 270 245 190 430 340 290 – – – – – – – 170 – –
WS30PM 295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –
445 365 340 300 245 220 270 245 185 – – – – – – 55 55 65 100 160 – –
385 325 290 245 230 170 240 215 160 – – – – – – 50 50 55 70 120 – –
580 370 330 260 300 205 240 210 175 390 305 260 – – – – – – – 140 – –
WP25PM 540 330 305 230 275 175 210 190 150 355 280 240 – – – – – – – 115 – –
395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –
WS40PM 360 265 235 200 200 130 220 175 125 – – – – – – 35 35 35 50 90 – –
– – – – 165 140 315 280 230 – – – – – – 75 70 80 110 – – –
– – – – 120 100 225 205 165 – – – – – – 55 50 55 80 – – –
340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –
325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –
WU35PM – – – – 85 60 140 130 105 – – – – – – 35 35 35 50 – – –
310 265 240 215 180 155 205 185 140 – – – – – – 40 40 55 70 – – –
275 230 205 180 160 120 180 155 120 – – – – – – 35 35 40 55 – – –
260 190 170 145 145 95 160 130 95 – – – – – – 30 30 30 35 – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
A104
widia.com
Copy Mills • M200™ • IC12
Light Machining
At 6,00 Axial Depth of Cut (ap) Insert Geometry ALP ML MM MH
0,12 0,12 0,28 0,46
5% 0,20 0,18 0,51 0,70
0,28 0,32 0,84 1,02
0,08 0,09 0,21 0,33
30% 0,09 0,08 0,24 0,33
10% 0,15 0,15 0,43 0,58
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,27 0,08 0,11 0,20 0,07 0,70 0,18 0,32 0,52 0,16 0,85 0,29 0,43 0,63 0,25
30% 0,09 0,10 0,28 0,38
10% 0,15 0,19 0,56 0,76
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,35 0,10 0,15 0,26 0,09 0,92 0,23 0,42 0,68 0,20 1,12 0,38 0,57 0,83 0,33
30% 0,09 0,13 0,36 0,50
10% 0,15 0,27 0,76 1,04
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,48 0,14 0,20 0,36 0,12 1,26 0,32 0,57 0,94 0,28 1,53 0,52 0,78 1,14 0,45
30% 0,09 0,17 0,50 0,68
0,13 0,15 0,39 0,48
0,05 0,05 0,12 0,20
40–100% 0,09 0,08 0,22 0,30
0,05 0,06 0,14 0,23
40–100% 0,09 0,09 0,25 0,35
0,05 0,08 0,19 0,30
40–100% 0,09 0,12 0,33 0,45
0,05 0,11 0,25 0,41
40–100% 0,09 0,16 0,45 0,62
Heavy Machining
0,12 0,14 0,36 0,44
Insert Geometry ALP ML MM MH
0,12 0,16 0,42 0,51
Insert Geometry ALP ML MM MH
0,12 0,21 0,55 0,66
Insert Geometry ALP ML MM MH
0,12 0,29 0,75 0,90
Insert Geometry ALP ML MM MH
At 3,00 Axial Depth of Cut (ap) Insert Geometry ALP ML MM MH
0,12 0,14 0,33 0,54
5% 0,20 0,20 0,59 0,81
0,28 0,37 0,97 1,18
0,08 0,10 0,24 0,39
0,13 0,18 0,45 0,55
SOLID END MILLING
10% 0,15 0,13 0,37 0,50
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,23 0,07 0,10 0,18 0,06 0,61 0,15 0,28 0,45 0,13 0,73 0,25 0,38 0,55 0,22
General Purpose
INDEXABLE MILLING
Recommended Starting Feeds [mm]
At 1,50 Axial Depth of Cut (ap)
0,12 0,18 0,43 0,70
5% 0,20 0,27 0,77 1,06
0,28 0,49 1,28 1,56
0,08 0,13 0,31 0,51
0,13 0,23 0,60 0,72
At 0,75 Axial Depth of Cut (ap) Insert Geometry ALP ML MM MH
0,12 0,25 0,59 0,96
5% 0,20 0,37 1,06 1,46
0,28 0,67 1,77 2,16
0,08 0,18 0,43 0,69
0,13 0,32 0,81 0,99
HOLEMAKING
Insert Geometry ALP ML MM MH
TAPPING
NOTE: Use “Light Machining” value as starting feed rate.
TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A105
M100™
Materials:
A trusted multipurpose solution for profiling and copy applications, the M100 Series ensures a reliable platform for all of your copy milling, face milling, helical interpolation, and roughing needs.
P M K
S H
• Thick inserts ensure reliability and consistent results. • General purpose face and copy milling. • Anti-rotation feature for security. • Anti-rotation systems in larger iC inserts provide higher MRR capabilities. • Increased chip evacuation and through tool coolant for enhanced performance.
Through tool coolant.
Large area for chip evacuation. Strong and rigid tool body design for the most demanding operations.
Thick inserts for reliability and higher MRR capabilities with anti-rotation system in the larger iC inserts.
08mm iC
P M K S RD Insert Type
10mm iC
H
P M K S RD Insert Type
12mm iC
H
P M K S
16mm iC
H
RD Insert Type Anti-Rotation Feature
P M K S
16mm iC
H
RD Insert Type Anti-Rotation Feature
P M K S
H
RC Insert Type Anti-Rotation Feature
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
A106
widia.com
Copy Mills • M100™ • IC12
INDEXABLE MILLING
Screw-On End Mills • Metric
catalogue number 12391050200 12391051000 12391051200
D1 max 24 35 40
D1 12 23 28
D 22 28 28
DPM 12,5 17,0 17,0
G3X M12 M16 M16
L 52 63 63
L2 30 40 40
WF 19 22 22
Ap1 max 6,0 6,0 6,0
Z 2 3 4
max RPM 23000 19000 17000
coolant supply Yes Yes Yes
kg 0,10 0,20 0,30
SOLID END MILLING
order number 2021374 2021378 2021379
max ramp angle 10.0° 10.8° 8.3°
Shell Mills • Metric HOLEMAKING
catalogue number 12391020000 12391024000 12391020200 12391020400 12391020600
D1 max 50 52 63 80 100
D1 38 40 51 68 88
D 22 22 27 27 32
D6 40 40 48 60 78
L 40 40 40 50 50
Ap1 max 6,0 6,0 6,0 6,0 6,0
Z 4 4 5 6 6
max RPM 15000 15000 14000 12000 11000
coolant supply Yes Yes Yes Yes No
kg 0,20 0,20 0,30 0,90 1,20
TAPPING
order number 2021342 2021361 2021343 2021344 2021345
max ramp angle 6.8° 6.5° 4.5° 3.5° 2.5°
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
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A107
Copy Mills • M100™ • IC12
INDEXABLE MILLING
Inserts • RDMT-TX v
first choice
j
alternate choice
cutting edges
D
S
hm
RDMT1204M0TX
1
12,00
4,76
0,15
v
v
v
j j j
j j
v j
v
v
2957430 2957432 2020763 2109542 5520247
SOLID END MILLING
ISO catalogue number
v j
TN6525 TN6540 TN7525 TN7535 WS30PM
P M K N S H
HOLEMAKING
Inserts • RDHT-TX v
first choice
j
alternate choice
TAPPING
ISO catalogue number
cutting edges
D
S
hm
RDHT1204M0TX
1
12,00
4,76
0,12
TURNING A108
v j
2020775 TN7525
P M K N S H
widia.com
Copy Mills • M100™ • IC12
INDEXABLE MILLING
Inserts • RDMW-TX v
first choice
j
alternate choice
D
S
hm
RDMW1204M0TX
1
12,00
4,76
0,15
v
j j
v
j
j
v
v v
2012594 3353281 2109440 2020741 5427441
cutting edges
v
v v
alternate choice P M K N S H
MMX – 6 insert indexes MMX4 – 4 insert indexes
cutting edges
D
S
hm
RDPT1204M0SMMX4
1
12,00
4,76
—
RDPT1204M0SMMX
1
12,00
4,76
0,18
v
j
v
j
v
j j v
v
TAPPING
ISO catalogue number
v
– TN6540 – TN7535 6412898 WS40PM
first choice
j
5176974 5176975 6412897
v
HOLEMAKING
Inserts • RDPT-MMX
SOLID END MILLING
ISO catalogue number
j
TN2510 TN6540 TN7525 TN7535 WK15CM
P M K N S H
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A109
Copy Mills • M100™ • IC12
INDEXABLE MILLING
Insert Selection Guide
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry RDMT-TX RDMT-TX RDMT-TX RDHT-TX RDHT-TX RDMW-TX RDHW-MH – – – – – RDHW-MH
Light Machining
Grade TN7525 TN7525 TN7525 TN7525 TN7525 WK15CM TN2510 – – – – – TN2510
General Purpose
Geometry RDMT-TX RDMW-TX RDPT-MMX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – RDMT-TX RDMT-TX RDMT-TX RDHW-MH
Grade TN6540 TN6540 TN7535 TN6540 TN6540 WK15CM WK15CM – – TN6540 TN6540 TN6540 TN2510
Geometry RDMT-TX RDMW-TX RDPT-MMX RDPT-MMX RDPT-MMX RDMW-TX RDMW-TX – – – – RDPT-MMX –
Heavy Machining
Grade TN6540 TN6540 TN7535 TN6540 TN6540 TN7535 WK15CM – – – – TN6540 –
Recommended Starting Speeds [m/min]
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TURNING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TN2510
660 410 370 275 330 230 270 245 190 420 360 300 – – – – – – – 145 145 115
TN6525
540 330 305 230 275 175 210 190 150 300 250 200 – – – – – – – 70 70 45
580 370 330 260 300 205 240 210 175 360 300 250 – – – – – – – 110 110 80
TN7535
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN6540
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
WK15CM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
– – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –
280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –
WS30PM
– – – – – – – – – 410 330 275 – – – – – – – – – –
– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –
– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –
TN7525
240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –
410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –
WS40PM
– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –
– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –
– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –
280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –
310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –
TTI25
– – – – 145 95 170 145 100 – – – – – – 30 30 30 35 – – –
430 310 310 265 320 145 480 325 320 220 180 145 – – – – – – – – – –
360 250 250 215 235 110 310 205 210 185 145 125 – – – – – – – – – –
300 215 215 180 200 90 215 145 145 155 125 100 – – – – – – – – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
A110
widia.com
Copy Mills • M100™ • IC12
Light Machining
At 6,00 Axial Depth of Cut (ap) Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
0,35 0,35 0,35 0,35 0,35
5% 0,33 0,42 0,57 0,70 0,70
0,56 0,70 0,93 1,08 1,16
0,25 0,25 0,25 0,25 0,25
30% 0,16 0,20 0,27 0,33 0,33
10% 0,28 0,35 0,48 0,58 0,58
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,46 0,22 0,21 0,35 0,19 0,58 0,22 0,26 0,43 0,19 0,77 0,22 0,36 0,58 0,19 0,90 0,22 0,43 0,67 0,19 0,96 0,22 0,43 0,72 0,19
30% 0,18 0,23 0,31 0,38 0,38
10% 0,36 0,46 0,63 0,76 0,76
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,61 0,28 0,27 0,45 0,25 0,76 0,28 0,34 0,57 0,25 1,01 0,28 0,47 0,76 0,25 1,18 0,28 0,57 0,88 0,25 1,26 0,28 0,57 0,94 0,25
30% 0,24 0,30 0,41 0,50 0,50
10% 0,50 0,62 0,86 1,04 1,04
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,83 0,39 0,37 0,62 0,34 1,04 0,39 0,47 0,78 0,34 1,39 0,39 0,64 1,03 0,34 1,62 0,39 0,78 1,20 0,34 1,74 0,39 0,78 1,29 0,34
30% 0,32 0,41 0,56 0,68 0,68
0,26 0,33 0,43 0,50 0,54
0,15 0,15 0,15 0,15 0,15
40–100% 0,14 0,18 0,25 0,30 0,30
0,17 0,17 0,17 0,17 0,17
40–100% 0,17 0,21 0,29 0,35 0,35
0,23 0,23 0,23 0,23 0,23
40–100% 0,22 0,27 0,37 0,45 0,45
0,31 0,31 0,31 0,31 0,31
40–100% 0,30 0,37 0,51 0,62 0,62
Heavy Machining
0,24 0,30 0,40 0,46 0,50
Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
0,28 0,35 0,46 0,53 0,57
Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
0,36 0,45 0,60 0,70 0,75
Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
0,50 0,62 0,82 0,95 1,02
Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
At 3,00 Axial Depth of Cut (ap) Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
0,40 0,40 0,40 0,40 0,40
5% 0,38 0,48 0,66 0,81 0,81
0,64 0,81 1,08 1,25 1,34
0,29 0,29 0,29 0,29 0,29
0,30 0,38 0,50 0,58 0,62
SOLID END MILLING
10% 0,24 0,30 0,41 0,50 0,50
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,40 0,19 0,18 0,30 0,16 0,50 0,19 0,23 0,38 0,16 0,67 0,19 0,31 0,50 0,16 0,78 0,19 0,38 0,58 0,16 0,83 0,19 0,38 0,62 0,16
General Purpose
INDEXABLE MILLING
Recommended Starting Feeds [mm]
At 1,50 Axial Depth of Cut (ap)
0,53 0,53 0,53 0,53 0,53
5% 0,50 0,63 0,87 1,06 1,06
0,85 1,06 1,42 1,65 1,78
0,38 0,38 0,38 0,38 0,38
0,40 0,50 0,66 0,76 0,82
HOLEMAKING
Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
At 0,75 Axial Depth of Cut (ap)
0,72 0,72 0,72 0,72 0,72
5% 0,69 0,87 1,20 1,46 1,46
1,16 1,46 1,96 2,29 2,46
0,52 0,52 0,52 0,52 0,52
0,54 0,68 0,90 1,04 1,12
TAPPING
Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX
NOTE: Use “Light Machining” value as starting feed rate.
TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A111
Copy Mills • M100™ • IC16
INDEXABLE MILLING
Weldon® End Mills • RD1605 • Metric
SOLID END MILLING
order number 2021341
catalogue number 12391013800
D1 max 32
D1 16
D 32
L 142
L2 82
Ap1 max 8,0
Z 2
max ramp angle 7.8°
max RPM 19000
coolant supply Yes
kg 1,10
Z 4 4 5
max ramp angle 10.3° 7.0° 4.8°
max RPM 13000 12000 10000
coolant supply Yes Yes Yes
kg 0,20 0,30 0,90
Shell Mills • RD1605 • Metric HOLEMAKING TAPPING
order number 2021347 2021348 2021349
catalogue number 12391021000 12391021200 12391021400
D1 max 50 63 80
D1 34 47 64
D 22 27 27
D6 40 48 60
L 40 40 50
Ap1 max 8,0 8,0 8,0
TURNING A112
widia.com
Copy Mills • M100™ • IC16
INDEXABLE MILLING
Shell Mills • RC1606 • Metric
catalogue number 12391023400 12391023600 12391023200 12391022000 12391022200 12391022400 12391022600
D1 max 50 52 63 80 100 125 160
D1 34 36 47 64 84 109 144
D 22 22 27 27 32 40 40
D6 40 40 48 60 78 89 90
L 40 40 40 50 50 50 63
Ap1 max 8,0 8,0 8,0 8,0 8,0 8,0 8,0
Z 4 4 5 6 7 8 9
max RPM 13000 13000 12000 10000 9000 8000 7000
coolant supply Yes Yes Yes Yes No No No
kg 0,20 0,30 0,20 0,90 1,20 1,80 2,90
SOLID END MILLING
order number 2021358 2021359 2021357 2021352 2021353 2021354 2021355
max ramp angle 6.0° 5.8° 4.0° 2.8° 2.3° 1.8° 1.3°
HOLEMAKING TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A113
Copy Mills • M100™ • IC16
INDEXABLE MILLING
Inserts • RDMT-TX v
first choice
j
alternate choice
SOLID END MILLING
ISO catalogue number
cutting edges
D
S
hm
RDMT1605M0TX
1
16,00
5,56
0,18
v
v
j j j
2020767 TN7525 2207645 TN7535
P M K N S H
HOLEMAKING
Inserts • RDMW-TX v
first choice
j
alternate choice
TAPPING
ISO catalogue number
cutting edges
D
S
hm
RDMW1605M0TX
1
16,00
5,56
0,15
v
v
v
j
j j v
3523083 TN6540 2020749 TN7535
P M K N S H
TURNING A114
widia.com
Copy Mills • M100™ • IC16
v
first choice
j
alternate choice P M K N S H
D
S
hm
RCMT1606M043M
1
16,00
6,35
0,20
j j
v
j
j
v
2957537 TN6540 2020771 TN7525 2067140 TN7535
cutting edges
v
v
v
first choice
j
alternate choice
D
S
hm
RCMT1606M0TX
1
16,00
6,35
0,24
v
j j
v
j j
j
v
v
TN6525 TN6540 TN7525 TN7535 WK15CM
cutting edges
v v
TAPPING
ISO catalogue number
v j
2957535 2957427 2012418 2020781 5427442
P M K N S H
HOLEMAKING
Inserts • RCMT-TX
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
Inserts • RCMT-43
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
A115
Copy Mills • M100™ • IC16
INDEXABLE MILLING
Insert Selection Guide • RD1605
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry RDMT-TX RDMT-TX RDMT-TX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – – – – RDMW-TX
Light Machining
Grade TN6525 TN6525 TN7525 TN6525 TN6525 TN2510 TN2510 – – – – – TN2510
Geometry RDMT-TX RDMW-TX RDMT-TX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – RDMT-TX RDMT-TX RDMT-TX RDMW-TX
General Purpose
Grade TN6540 TN6540 TN7535 TN6540 TN6540 TN7535 TN7535 – – TN6540 TN6540 TN6540 TN2510
Geometry RDMT-TX RDMW-TX RDMT-TX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – – – RDMT-TX –
Heavy Machining
Grade TN6540 TN6540 TN7535 TN6540 TN6540 TN7535 TN7535 – – – – TN6540 –
Recommended Starting Speeds [m/min] • RD1605
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3
TN2510
660 410 370 275 330 230 270 245 190 420 360 300 – – – – – – – 145 145 115
580 370 330 260 300 205 240 210 175 360 300 250 – – – – – – – 110 110 80
TN6525
540 330 305 230 275 175 210 190 150 300 250 200 – – – – – – – 70 70 45
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN6540
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –
280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –
TN7525
240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –
410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –
310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –
TN7535
280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
TTI25
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
430 310 310 265 320 145 480 325 320 220 180 145 – – – – – – – – – –
360 250 250 215 235 110 310 205 210 185 145 125 – – – – – – – – – –
300 215 215 180 200 90 215 145 145 155 125 100 – – – – – – – – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
TURNING A116
widia.com
Copy Mills • M100™ • IC16
Light Machining
At 8,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,11 0,23 0,23
5% 0,35 0,42 0,52
0,70 0,84 1,05
0,08 0,17 0,17
10% 0,29 0,35 0,44
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,58 0,07 0,22 0,43 0,06 0,70 0,14 0,26 0,52 0,13 0,87 0,14 0,33 0,65 0,13
30% 0,19 0,23 0,28
10% 0,38 0,46 0,57
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,76 0,09 0,28 0,57 0,08 0,92 0,19 0,34 0,68 0,17 1,15 0,19 0,43 0,85 0,17
30% 0,25 0,30 0,37
10% 0,52 0,62 0,78
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,04 0,13 0,39 0,78 0,11 1,26 0,26 0,47 0,93 0,23 1,58 0,26 0,58 1,17 0,23
30% 0,34 0,41 0,51
0,33 0,39 0,49
0,05 0,10 0,10
40–100% 0,15 0,18 0,23
0,06 0,12 0,12
40–100% 0,17 0,21 0,26
0,08 0,15 0,15
40–100% 0,23 0,27 0,34
0,10 0,21 0,21
40–100% 0,31 0,37 0,46
0,30 0,36 0,45
Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,35 0,42 0,52
Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,45 0,54 0,68
Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,62 0,74 0,93
Insert Geometry RDHX-TX RDMT-TX RDMW-TX
At 4,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,13 0,27 0,27
5% 0,40 0,48 0,60
0,81 0,97 1,22
0,10 0,19 0,19
0,38 0,45 0,57
At 2,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,17 0,35 0,35
5% 0,53 0,63 0,79
1,06 1,28 1,61
0,13 0,25 0,25
0,50 0,59 0,74
At 1,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX
0,24 0,48 0,48
5% 0,72 0,87 1,09
1,46 1,76 2,22
0,17 0,35 0,35
NOTE: Use “Light Machining” value as starting feed rate.
0,68 0,81 1,02
HOLEMAKING
30% 0,16 0,20 0,25
Heavy Machining
SOLID END MILLING
10% 0,25 0,30 0,38
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,50 0,06 0,19 0,38 0,05 0,60 0,13 0,23 0,45 0,11 0,76 0,13 0,28 0,56 0,11
General Purpose
INDEXABLE MILLING
Recommended Starting Feeds [mm] • RD1605
TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
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A117
Copy Mills • M100™ • IC16
INDEXABLE MILLING
Insert Selection Guide • RC1606
SOLID END MILLING
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
Geometry ...TX ...TX ...TX ...TX ...TX ...43 ...TX – – – – ...43M –
Light Machining
Grade TN6525 TN6525 TN6525 TN6525 TN6525 TN2510 TN6525 – – – – TN6540 –
Geometry ...43M ...TX ...TX ...TX ...TX ...TX ...TX – – – – ...TX ...TX
General Purpose
Grade TN6540 TN6540 TN7535 TN6540 TN6540 WK15CM WK15CM – – – – TN6540 TN2510
Geometry ...43M ...43M ...TX ...TX ...TX ...TX ...TX – – – – ...TX –
Heavy Machining
Grade TN6540 TN6540 TN7535 TN6540 TN6540 WK15CM WK15CM – – – – TN6540 –
Recommended Starting Speeds [m/min] • RC1606
HOLEMAKING TAPPING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3
TN2510
660 410 370 275 330 230 270 245 190 420 360 300 – – – – – – – 145 145 115
580 370 330 260 300 205 240 210 175 360 300 250 – – – – – – – 110 110 80
TN6525
540 330 305 230 275 175 210 190 150 300 250 200 – – – – – – – 70 70 45
410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –
320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –
TN6540
280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –
360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –
280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –
TN7525
240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –
410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –
310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –
TN7535
280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –
545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –
475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –
WK15CM
445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –
– – – – – – – – – 505 400 335 – – – – – – – – – –
– – – – – – – – – 460 355 300 – – – – – – – – – –
– – – – – – – – – 410 330 275 – – – – – – – – – –
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
TURNING A118
widia.com
Copy Mills • M100™ • IC16
Light Machining
At 8,00 Axial Depth of Cut (ap) Insert Geometry ...43 ...TX
0,46 0,46
5% 0,60 0,70
0,93 1,12
0,33 0,33
10% 0,44 0,50
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,67 0,25 0,33 0,50 0,22 0,81 0,25 0,38 0,60 0,22
30% 0,28 0,33
10% 0,50 0,58
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,78 0,29 0,38 0,58 0,25 0,93 0,29 0,43 0,69 0,25
30% 0,33 0,38
10% 0,66 0,76
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,02 0,38 0,49 0,76 0,33 1,23 0,38 0,57 0,91 0,33
30% 0,43 0,50
10% 0,90 1,04
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,40 0,52 0,67 1,04 0,45 1,68 0,52 0,78 1,25 0,45
30% 0,59 0,68
0,44 0,52
General Purpose
0,20 0,20
40–100% 0,26 0,30
0,23 0,23
40–100% 0,30 0,35
0,30 0,30
40–100% 0,39 0,45
0,41 0,41
40–100% 0,54 0,62
Heavy Machining
0,40 0,48
Insert Geometry ...43 ...TX
0,46 0,55
Insert Geometry ...43 ...TX
0,60 0,73
Insert Geometry ...43 ...TX
0,83 0,99
Insert Geometry ...43 ...TX
INDEXABLE MILLING
Recommended Starting Feeds [mm] • RC1606
At 4,00 Axial Depth of Cut (ap)
0,54 0,54
5% 0,70 0,81
1,08 1,30
0,39 0,39
0,50 0,61
At 2,00 Axial Depth of Cut (ap) Insert Geometry ...43 ...TX
0,70 0,70
5% 0,92 1,06
1,42 1,72
0,51 0,51
0,66 0,79
Insert Geometry ...43 ...TX
0,96 0,96
5% 1,26 1,46
1,97 2,38
0,69 0,69
0,90 1,08
HOLEMAKING
At 1,00 Axial Depth of Cut (ap)
SOLID END MILLING
Insert Geometry ...43 ...TX
NOTE: Use “Light Machining” value as starting feed rate.
TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
A119
SOLID END MILLING HIGH-PERF ORM A NCE S OLID CA RBIDE END MIL L S P ages B 4 – B 57 • VariMill I™ • VariMill II™ • VariMill III™ • Victory™ X-Feed™ • HP Finishing • HP Roughing
GENER A L P U RP O SE S OLID CA RBIDE END MIL L S P ages B 5 8 – B78 • GP 2-Flute • GP 3-Flute • GP 4-Flute
B2
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A ERO SPACE T ECHNOLOGY
WIDIA drills for composite machining utilise PCD and diamond coatings made for the machining of aerospace CFRP (Carbon Fibre Reinforced Plastics). These coatings enable longer tool life at much higher machining speeds.
Integral Blade Rotor (IBR) machining end mills are designed to match a multi-level machining process for the airfoils, followed by the fillet feature, which works for roughing and finishing operations.
WIDIA-Hanita™ end mills produce consistent performance each and every run, allowing the production of more parts per tool and less downtime, while machining tough materials like INCONEL® depressor fine seals.
WIDIA offers machining strategies and innovative tooling technology specifically engineered for the aerospace industry to increase productivity and reduce costs.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp
To learn more, visit widia.com
HIGH-PERFORMANCE SOLID CA VA RIMIL L I ™ P ages B 6 – B13 This 4-flute geometry is designed with unequal flute spacing for plunging, slotting, and profiling at the highest possible feed rates for a wide range of materials.
VA RIMIL L II ™ P ages B14 – B25 This 5-flute geometry is designed with unequal flute spacing for advanced milling jobs in a wide range of materials.
VA RIMIL L III ™ P ages B2 6 – B 3 0 This 7-flute geometry is designed with unequal flute spacing and is designed to provide the highest Metal Removal Rates (MRR) and extended tool life in the most demanding materials in the aerospace industry.
B4
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ARBIDE END MILLS V IC TORY ™ X-F EED ™ P ages B 32 – B 3 5 X-Feed for high-feed milling combines roughing and semi-finishing into one operation by taking shallow depths-of-cut at extremely high feed rates to maximise Metal Removal Rates (MRR).
HP FINISHING P ages B 3 6 – B 4 0 Only the finest carbide substrates with market-leading geometries and state-of-the-art surface technology are used to ensure the highest quality finishing end mills are produced. These tools are fully compliant with NAS specifications. Whether you require higher metal removal rates, improved surface finishes, fewer passes, or longer tool life, WIDIA-Hanita™ high-performance finishing end mills deliver the reliability and consistency you can depend on during your critical finishing operations.
HP RO UGHING P ages B 42 – B 5 0 Special proprietary carbide substrates and state-of-the-art surface technology, combined with unique geometries, provides end users with the capability to significantly reduce machining time with heavier and deeper cuts, fewer passes, and faster surface speed. WIDIA™ geometries are uniquely formed and fine-tuned to optimise chip form, size, and evacuation generated by a given workpiece material.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
VariMill I™ High-Performance Solid Carbide End Mills
Materials:
Four unequally spaced flutes to increase your output with less tool changes and increased Metal Removal Rates (MRR).
38° helix for roughing and finishing operations.
P M K S H
TiAIN and WP15PE grade for highest cutting parameters and tool life.
Centre cutting for plunging and ramping.
Unequal flute spacing reduces vibrations.
Innovative core design. Multiple corner radii available.
4777 Series
47N0 Series
• High metal removal rates and tool life in: — Stainless steels, steels, and alloyed steels. — High-temperature alloys and titanium. • Radii, sharp, and corner chamfer configurations.
• Centre cutting ball nose series. • Benefit from long reach design for deep cavities.
47N7 Series • Stainless steel and steel geometry design. • Sharp and corner chamfer configuration. • Benefit from long reach and neck design for deep cavities.
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B7–B13.
B6
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill I™ • Series 4777 • Metric
Detail X
first choice alternate choice P M K N S H
length of cut Ap1 max 12,00 12,00 13,00 13,00 13,00 13,00 13,00 13,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 19,00 19,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 45,00 45,00
length L 55 55 57 57 57 57 57 57 63 63 63 63 63 63 63 72 72 72 72 72 72 83 83 83 83 83 83 83 83 92 92 92 92 92 104 104 104 121 121
Re 0,20 — 0,20 — — — 0,20 — — 0,20 — — — 0,20 — 0,20 — — — 0,30 — — — — 0,30 3,00 — — — — — 0,30 — — — — 0,30 — —
BCH — 0,40 — — 0,40 0,40 — — 0,40 — — 0,40 0,40 — — — — 0,50 0,50 — — — 0,50 0,50 — — — 0,50 0,50 0,50 0,50 — — 0,50 0,50 0,50 — 0,50 0,50
SS — — — — — W — — — — — — W — — — — — W — — — — W — — — W — — W — — — — W — — W
v j j
WP15PE 5576753 5576751 5576757 5576758 5576759 5576760 5576761 5576762 5576763 5576765 5576766 5576767 5576768 5576769 5576770 5576773 5576774 5576775 5576776 5576777 5576778 5576779 5576790 5576791 5576792 6471877 5576793 5576795 5576794 5576796 5576797 5576798 5576799 5576810 5576812 5576813 5576814 5576816 5576817
TURNING
D 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 14 14 16 16 16 16 18 20 20 20 25 25
v
TAPPING
D1 4,0 4,0 5,0 5,0 6,0 6,0 6,0 6,0 7,0 7,0 7,0 8,0 8,0 8,0 8,0 9,0 9,0 10,0 10,0 10,0 10,0 11,0 12,0 12,0 12,0 12,0 12,0 14,0 14,0 16,0 16,0 16,0 16,0 18,0 20,0 20,0 20,0 25,0 25,0
v
HOLEMAKING
catalogue number 477704001T 477704002T 477705012T 4777050Z2T 477706002T 477706002W 477706012T 4777060Z2T 477707003T 477707013T 4777070Z3T 477708003T 477708003W 477708013T 4777080Z3T 477709014T 4777090Z4T 477710004T 477710004W 477710024T 4777100Z4T 4777110Z5T 477712005T 477712005W 477712025T 4777120R5TP 4777120Z5T 477714014W 477714015T 477716006T 477716006W 477716026T 4777160Z6T 477718018T 477720007T 477720007W 47772002T 477725008T 477725008W
SOLID END MILLING
v j
NOTE: S S = Shank Style W = Weldon®
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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B7
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill I™ • Series 4777 • TIALN-LT • Metric
Detail X
SOLID END MILLING
v j
first choice alternate choice P M K N S H
HOLEMAKING
catalogue number 4777040Z2LT 477705012LT 477706012LT 4777200Z7LT 477725008LT
D1 4,0 5,0 6,0 20,0 25,0
length of cut Ap1 max 12,00 13,00 13,00 38,00 45,00
D 6 6 6 20 25
length L 55 57 57 104 121
Re — 0,20 0,20 — —
v v v j j
BCH — — — — 0,50
TiAlN-LT 3077757 3077745 3077744 3077747 1920454
VariMill I • Series 47N7 • Metric
TAPPING v
first choice
j
alternate choice P M K N S H
TURNING
catalogue number 47N720007MT
D1 20,0
D 20
D3 19,00
length of cut Ap1 max 38,00
L3 55,00
length L 104
Re 1,00
v v j j v
WP15PE 3462491
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B8
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill I™ • Series 47N7 • TIALN-LT • Metric
first choice
j
alternate choice P M K N S H
D1 4,0 6,0 6,0 8,0 8,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 20,0
D 6 6 6 8 8 10 10 10 10 12 12 12 12 16 16 16 20
length of cut Ap1 max 12,00 13,00 13,00 16,00 16,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 38,00
D3 3,60 5,50 5,50 7,50 7,50 9,50 9,50 9,50 9,50 11,50 11,50 11,50 11,50 15,00 15,00 15,00 19,00
L3 16,00 21,00 21,00 27,00 27,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 44,00 44,00 44,00 55,00
length L 55 57 57 63 63 72 72 72 72 83 83 83 83 92 92 92 104
Re 0,50 0,50 1,00 0,50 1,00 0,50 1,00 1,50 2,00 0,50 1,00 2,00 4,00 1,00 2,00 4,00 2,00
v v j j v
TiAlN-LT 3462451 3462457 3462459 3462462 3462464 3462468 3462470 3462472 3462473 3462475 3462477 3462480 3462482 3462484 3462486 3462488 3462492
TAPPING
VariMill I • Series 47N0 • Metric
first choice
j
alternate choice
widia.com
D1 5,0 6,0 8,0 10,0 12,0 16,0 20,0
D 6 6 8 10 12 16 20
D3 4,70 5,64 7,52 9,40 11,28 15,04 18,80
length of cut Ap1 max 9,00 10,00 12,00 14,00 16,00 22,00 26,00
L3 15,00 15,00 20,00 25,00 30,00 38,00 50,00
length L 57 57 63 72 83 92 104
TURNING
v
P M K N S H
catalogue number 47N005002T 47N006002T 47N008003T 47N010004T 47N012005T 47N016006T 47N020007T
HOLEMAKING
catalogue number 47N704012LT 47N706002LT 47N706012LT 47N708003LT 47N708013LT 47N710004LT 47N710014LT 47N710024LT 47N710034LT 47N712005LT 47N712015LT 47N712035LT 47N712045LT 47N716006LT 47N716016LT 47N716026LT 47N720017LT
SOLID END MILLING
v
v v v j v
WP15PE 5576818 5576819 5576820 5576821 5576822 5576823 5576824
B9
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill I™ • Series 47N0 • TIALN-LT • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
catalogue number 47N006002LT
D1 6,0
D 6
D3 5,64
length of cut Ap1 max 10,00
L3 15,00
length L 57
v v v j v
TiAlN-LT 2605590
HOLEMAKING TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B10
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill I™ • Series 4777 • Metric
Side Milling (A) and Slotting (B)
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 60 – 100 fz 50 – 75 fz 90 – 115 fz 60 – 80 fz 60 – 70 fz 120 – 150 fz 110 – 140 fz 110 – 130 fz 50 – 90 fz 25 – 40 fz 60 – 80 fz 50 – 60 fz 80 – 140 fz
D1 — Diameter 4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B
SOLID END MILLING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
Application Data • VariMill I • Series 4777 • TIALN-LT • Metric TAPPING
Side Milling (A) and Slotting (B)
ap
1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae
ap
0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 0,75 x D 0,5 x D 1xD 0,5 x D 0,75 x D 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 0,75 x D
Cutting Speed — vc m/min min max mm
150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80
– – – – – – – – – – – – – – – – –
200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140
fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
D1 — Diameter 4,0
0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0
0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0
0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0
0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0
0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0
0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0
0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0
0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B11
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill I™ • Series 47N7 • Metric
Side Milling (A) and Slotting (B)
SOLID END MILLING HOLEMAKING
Material Group 1 2 3 P 4 5 6 1 2 M 3 1 K 2 3 1 2 S 3 4 H 1
A ap
B ae
1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap
1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min – max
150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80
– – – – – – – – – – – – – – – – –
200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140
D1 — Diameter mm
fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0
0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0
0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0
0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0
0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0
0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0
0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0
0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill I • Series 47N7 • TIALN-LT • Metric TAPPING
Side Milling (A) and Slotting (B)
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap
1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae
0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap
1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max
150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80
– – – – – – – – – – – – – – – – –
200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140
D1 — Diameter mm
fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0
0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0
0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0
0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0
0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0
0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0
0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0
0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B12
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill I™ • Series 47N0 • Metric
Side Milling (A) and Slotting (B)
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
ap 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1xD 1xD 1,25 x D 1,25 x D 1,25 x D
B
SOLID END MILLING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
Application Data • VariMill I • Series 47N0 • TIALN-LT • Metric TAPPING
Side Milling (A) and Slotting (B) A ap
1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae
0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
ap
1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max
150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80
– – – – – – – – – – – – – – – – –
200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140
D1 — Diameter mm
fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
5,0
0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0
0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0
0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0
0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0
0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0
0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0
0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on > 12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B13
TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
VariMill II™ High-Performance Solid Carbide End Mills
Materials:
Five unequally spaced flutes to increase your output with less tool changes and increased Metal Removal Rates (MRR).
P M K
S H
VariMill II™ 38° helix for roughing and finishing operations. Proprietary core design.
Five unequally spaced flutes for highest feed rates and reduced vibrations.
Victory™ coating for highest cutting data and tool life.
Multiple corner radii available.
VariMill II™ ER Multi-stage core design.
Centre cutting for plunging and ramping.
Unequal flute spacing reduces vibrations. Multiple corner radii available.
38° helix for roughing and finishing operations.
Victory™ coating for highest cutting conditions and tool life. Eccentric relief grind improves edge stability and enables higher feed rates.
VariMill II™ Long Innovative core design enables highest feed rates.
43° helix improves finishing results.
Multiple corner radii available. Five unequally spaced flutes for highest feed rates and reduced vibrations.
AlTiN coating for highest cutting data and tool life. Optimised for wall straightness.
B14
widia.com
VariMill II™ 577C Series
57NC Series
• High metal removal rates and tool life in: — Stainless steels, steels, and alloyed steels. — Cast iron. — High-temperature alloys and titanium. • Corner radii and sharp edges. • Centre cutting.
• Steels, stainless steels, and hightemperature alloys. • Radii corner and neck design for depths requiring additional passes. • Centre cutting.
5777/57N8 Series • High metal removal rates and tool life in: — Stainless steels, steels, and alloyed steels. — Cast iron. — High-temperature alloys and titanium. • Corner radii and sharp edges. • Non-centre cutting.
VariMill II™ ER 577E Series
57NE Series
• Eccentric relief for edge stability and strength. • Extensive radii corner offering.
• Eccentric relief for edge stability and strength. • Extensive radii corner offering. • Neck design for depths requiring additional passes.
VariMill II™ Long 5718 Series • Highest surface quality and tool life in: — Titanium. — Stainless steels. • Corner radii and sharp edges. • 4 x D length of cut. • Non-centre cutting.
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B16–B25.
widia.com
B15
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill II™ • Series 5718 • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 571806002MT 571806012MT 571806022MT 571808013MT 571808023MT 571810004MT 571810014MT 571812005MT 571812015MT 571812025MT 571814054MT 571816006MT 571816016MT 571816026MT 571816036MT 571816046MT 571816056MT 571820007MT 571820017MT 571820027MT 571820037MT 571820047MT 571820057MT 571825008MT 571825018MT 571825028MT 571825038MT 571825048MT
TAPPING
D1 6,0 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 12,0 14,0 16,0 16,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0 20,0 25,0 25,0 25,0 25,0 25,0
D 6 6 6 8 8 10 10 12 12 12 14 16 16 16 16 16 16 20 20 20 20 20 20 25 25 25 25 25
length of cut Ap1 max 24,00 24,00 24,00 32,00 32,00 40,00 40,00 48,00 48,00 48,00 56,00 64,00 64,00 64,00 64,00 64,00 64,00 80,00 80,00 80,00 80,00 80,00 80,00 100,00 100,00 100,00 100,00 100,00
length L 76 76 76 76 76 100 100 125 125 125 120 141 141 141 141 141 141 150 150 150 150 150 150 170 170 170 170 170
Re — 0,50 1,00 0,50 1,00 — 0,50 — 0,50 1,00 4,00 — 0,50 1,00 2,00 3,00 4,00 — 0,50 1,00 2,00 3,00 4,00 — 0,50 1,00 2,00 3,00
v v j v v
AlTiN-MT 5096566 5096567 5096568 5096660 5096661 4124297 5096662 4124298 5096666 5096667 5096755 4124300 5096756 5096757 5096758 5096759 5096800 4124302 5096805 5096806 5096807 5096808 5096809 4124323 5096860 5096861 5096862 5096863
TURNING B16
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill II™ • Series 57N8 • Metric
first choice
j
alternate choice P M K N S H
v v v j j
WS15PE D1 6,0 12,0 12,0 12,0 16,0
D 6 12 12 12 16
D3 5,60 11,28 11,28 11,28 15,05
length of cut Ap1 max 13,00 26,00 26,00 26,00 32,00
length L 63 83 83 83 100
L3 18,00 36,00 36,00 36,00 48,00
Re — 1,00 2,00 1,50 1,00
WS15PE 3524626 3524648 3524649 6492827 3524652
HOLEMAKING
catalogue number 57N806002MT 57N812035MT 57N812055MT 57N8120R5MTK 57N816036MT
SOLID END MILLING
v
VariMill II • Series 5777 • Metric
TAPPING
v
first choice
j
alternate choice P M K N S H
D1 4,0 6,0 6,0 8,0 8,0 8,0 10,0 10,0 12,0 12,0 16,0
D 6 6 6 8 8 8 10 10 12 12 16
length of cut Ap1 max 11,00 13,00 13,00 19,00 19,00 19,00 22,00 22,00 26,00 26,00 32,00
length L 55 57 57 63 63 63 72 72 83 83 92
Re 0,25 0,50 0,40 1,50 0,50 — 0,50 — 0,75 — 0,75
v v j j
WP15PE 3524587 6525049 3524590 6525182 3524593 3524592 3524596 3524595 3524598 3524597 3524601
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B17
TURNING
catalogue number 577704002MT 577706002ET 577706002MT 577708003KT 577708003MT 577708013MT 577710004MT 577710014MT 577712005MT 577712015MT 577716006MT
v
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill II™ • Series 577C • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 577C04002T 577C04002W 577C04012T 577C05002T 577C05002W 577C06002T 577C06002W 577C06012T 577C08003T 577C08003W 577C08013T 577C10004T 577C10004W 577C10014T 577C12005T 577C12005W 577C12015T 577C14004T 577C14004W 577C14014T 577C16006T 577C16006W 577C16016T 577C20007T 577C20007W 577C20017T
TAPPING
D1 4,0 4,0 4,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 8,0 10,0 10,0 10,0 12,0 12,0 12,0 14,0 14,0 14,0 16,0 16,0 16,0 20,0 20,0 20,0
D 6 6 6 6 6 6 6 6 8 8 8 10 10 10 12 12 12 14 14 14 16 16 16 20 20 20
length of cut Ap1 max 11,00 11,00 11,00 13,00 13,00 13,00 13,00 13,00 19,00 19,00 19,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 38,00 38,00 38,00
length L 55 55 55 57 57 57 57 57 63 63 63 72 72 72 83 83 83 83 83 83 92 92 92 104 104 104
Re 0,25 0,25 — 0,25 0,25 0,40 0,40 — 0,50 0,50 — 0,50 0,50 — 0,75 0,75 — 0,75 0,75 — 0,75 0,75 — 0,75 0,75 —
SS — W — — W — W — — W — — W — — W — — W — — W — — W —
v v v j v
WP15PE 5578866 5578867 5578868 5578990 5578991 5578992 5578993 5578994 5578997 5578998 5578999 5579023 5579024 5579025 5579026 5579027 5579028 5579029 5579040 5579041 5579042 5579043 5579044 5579047 5579048 5579049
NOTE: SS = Shank Style W = Weldon®
TURNING B18
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill II™ ER • Series 577E • Metric
first choice
j
alternate choice P M K N S H
D1 12,0 16,0 16,0 16,0 20,0 20,0 20,0
D 12 16 16 16 20 20 20
length of cut Ap1 max 26,00 32,00 32,00 32,00 38,00 38,00 38,00
length L 83 92 92 92 104 104 104
Re 0,75 — 0,75 0,75 — 0,75 0,75
SS W V V W V V W
j j
v v
WS15PE 5599176 5599177 5599178 5599179 5599180 5599181 5599182
NOTE: S S = Shank Style W = Weldon® V= Safe-Lock
HOLEMAKING
catalogue number 577E12015W 577E16006V 577E16016V 577E16016W 577E20007V 577E20017V 577E20017W
SOLID END MILLING
v
™
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B19
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill II™ • Series 57NC • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING TAPPING TURNING
catalogue number 57NC06002T 57NC06022T 57NC06032T 57NC06042W 57NC08003T 57NC08023T 57NC08023W 57NC08033T 57NC08033W 57NC08053W 57NC10004T 57NC10024T 57NC10024W 57NC10034T 57NC10034W 57NC10054T 57NC12005T 57NC12025T 57NC12025W 57NC12035T 57NC12055T 57NC12055W 57NC16006T 57NC16026T 57NC16026W 57NC16036T 57NC16036W 57NC16056T 57NC16076T 57NC16076W 57NC20007T 57NC20027T 57NC20027W 57NC20037T 57NC20037W 57NC20057T 57NC20077T 57NC20077W 57NC25028T 57NC25058T
D1 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 25,0 25,0
D 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25
D3 5,64 5,64 5,64 5,64 7,52 7,52 7,52 7,52 7,52 7,52 9,40 9,40 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80 18,80 18,80 23,50 23,50
length of cut Ap1 max 13,00 13,00 13,00 13,00 19,00 19,00 19,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 45,00 45,00
L3 18,00 18,00 18,00 18,00 24,00 24,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 75,00 75,00
length L 63 63 63 63 76 76 76 76 76 76 76 76 76 76 76 76 83 83 83 83 83 83 100 100 100 100 100 100 100 100 115 115 115 115 115 115 115 115 135 135
Re — 0,50 1,00 1,50 — 0,50 0,50 1,00 1,00 2,00 — 0,50 0,50 1,00 1,00 2,00 — 0,50 0,50 1,00 2,00 2,00 — 0,50 0,50 1,00 1,00 2,00 3,00 3,00 — 0,50 0,50 1,00 1,00 2,00 3,00 3,00 0,50 2,00
SS — — — W — — W — W W — — W — W — — — W — — W — — W — W — — W — — W — W — — W — —
j j
v v
WS15PE 5598906 5598907 5598909 5599071 5599072 5599073 5599074 5599075 5599076 5599077 5599078 5599079 5599080 5599081 5599082 5599083 5599085 5599086 5599087 5599088 5599090 5599091 5599092 5599093 5598905 5599094 5599095 5599096 5599098 5599099 5599100 5599101 5599102 5599103 5599104 5599105 5599107 5599108 5599112 5599116
NOTE: S S = Shank Style W = Weldon®
B20
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill II™ ER • Series 57NE • Metric
first choice
j
alternate choice P M K N S H
D 10 10 10 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 25
D3 9,40 9,40 9,40 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80 23,50
length of cut Ap1 max 22,00 22,00 22,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 45,00
L3 30,00 30,00 30,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00 75,00
length L 76 76 76 76 76 76 76 83 83 83 83 83 83 83 100 100 100 100 100 100 100 115 115 115 115 115 115 135
Re — 0,50 0,50 1,00 1,00 2,00 2,00 — 0,50 0,50 1,00 1,00 2,00 2,00 — 0,50 0,50 1,00 1,00 2,00 2,00 — 0,50 1,00 2,00 4,00 4,00 1,00
SS — — W — W — W V V W V W V W V V W V W V W V W V V V W V
j
v v
WS15PE 5599122 5599123 5599124 5599125 5599126 5599127 5599128 5599129 5599130 5599131 5599132 5599133 5599134 5599135 5599136 5599137 5599138 5599139 5599140 5599141 5599142 5599143 5599145 5599146 5599148 5599160 5599161 5599165
TAPPING
D1 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0 20,0 25,0
j
HOLEMAKING
catalogue number 57NE10004T 57NE10024T 57NE10024W 57NE10034T 57NE10034W 57NE10054T 57NE10054W 57NE12005V 57NE12025V 57NE12025W 57NE12035V 57NE12035W 57NE12055V 57NE12055W 57NE16006V 57NE16026V 57NE16026W 57NE16036V 57NE16036W 57NE16056V 57NE16056W 57NE20007V 57NE20027W 57NE20037V 57NE20057V 57NE20087V 57NE20087W 57NE25038V
SOLID END MILLING
v
NOTE: S S = Shank Style W = Weldon® V= Safe-Lock ™
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B21
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill II™ • Series 5718 • Metric
Side Milling (A)
SOLID END MILLING HOLEMAKING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
AlTiN
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
Recommended feed per tooth (fz = mm/th) for side milling (A).
Cutting Speed — vc m/min min max 300 – 400 300 – 400 280 – 380 240 – 320 180 – 300 120 – 200 100 – 150 180 – 230 120 – 160 120 – 140 240 – 300 220 – 280 220 – 260 100 – 180 50 – 80 120 – 160 100 – 120 160 – 280 140 – 240
ae 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,05 x D* 0,06 x D*
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,053 0,053 0,053 0,044 0,039 0,035 0,030 0,044 0,035 0,030 0,053 0,044 0,035 0,044 0,023 0,035 0,031 0,039 0,030
8,0 0,072 0,072 0,072 0,060 0,054 0,048 0,040 0,060 0,048 0,040 0,072 0,060 0,048 0,060 0,032 0,048 0,044 0,054 0,040
10,0 0,086 0,086 0,086 0,073 0,065 0,058 0,048 0,073 0,058 0,048 0,086 0,073 0,058 0,073 0,038 0,058 0,053 0,065 0,048
12,0 0,099 0,099 0,099 0,084 0,075 0,067 0,056 0,084 0,067 0,056 0,099 0,084 0,067 0,084 0,045 0,067 0,062 0,075 0,056
14,0 0,111 0,111 0,111 0,095 0,084 0,076 0,062 0,095 0,076 0,062 0,111 0,095 0,076 0,095 0,050 0,076 0,070 0,084 0,062
16,0 0,121 0,121 0,121 0,105 0,092 0,084 0,068 0,105 0,084 0,068 0,121 0,105 0,084 0,105 0,056 0,084 0,077 0,092 0,068
18,0 0,130 0,130 0,130 0,113 0,099 0,091 0,073 0,113 0,091 0,073 0,130 0,113 0,091 0,113 0,060 0,091 0,083 0,099 0,073
20,0 0,137 0,137 0,137 0,121 0,106 0,097 0,078 0,121 0,097 0,078 0,137 0,121 0,097 0,121 0,065 0,097 0,089 0,106 0,078
25,0 0,149 0,149 0,149 0,137 0,117 0,109 0,085 0,137 0,109 0,085 0,149 0,137 0,109 0,137 0,074 0,109 0,100 0,117 0,085
* For the above cutting data, do not exceed an overall ae of 0,8mm. NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machinining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill II • Series 57N8 • Metric TAPPING TURNING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
Side Milling (A) and Slotting (B) A
B
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
ap 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%. D1 — Diameter
WS15PE Cutting Speed — vc m/min min max 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 130 100 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,007 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B22
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill II™ • Series 5777 • Metric
Side Milling (A) and Slotting (B)
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
ap 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 130 100 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on > 12mm diameters.
HOLEMAKING
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B
SOLID END MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
Application Data • VariMill II • Series 577C • Metric TAPPING
Side Milling (A) and Slotting (B)
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,2 x D
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D 0,5 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140 70 – 120
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033 0,025
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045 0,034
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062 0,047
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070 0,052
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088 0,065
25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098 0,071
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B23
TURNING
Material Group 0 1 2 P 3 4 5 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill II™ ER • Series 577E • Metric
Side Milling (A) and Slotting (B)
SOLID END MILLING
Material Group 5 P 6 1 M 2 3 1 2 S 3 4 1 H 2
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,2 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
ap 1xD 0,75 x D 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D 0,5 x D
Cutting Speed — vc m/min min max mm 60 – 100 fz 50 – 75 fz 90 – 115 fz 60 – 80 fz 60 – 70 fz 50 – 90 fz 50 – 90 fz 25 – 40 fz 50 – 60 fz 80 – 140 fz 70 – 120 fz
D1 — Diameter 10,0 0,048 0,040 0,061 0,048 0,040 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,056 0,047 0,070 0,056 0,047 0,070 0,037 0,056 0,052 0,062 0,047
16,0 0,070 0,057 0,087 0,070 0,057 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,076 0,061 0,095 0,076 0,061 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,081 0,065 0,101 0,081 0,065 0,101 0,054 0,081 0,074 0,088 0,065
25,0 0,091 0,071 0,114 0,091 0,071 0,114 0,061 0,091 0,084 0,098 0,071
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
Application Data • VariMill II • Series 57NC • Metric
TAPPING
Side Milling (A) and Slotting (B)
TURNING
Material Group 5 P 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D 0,2 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
ap 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D 0,5 x D
Cutting Speed — vc m/min min max mm 60 – 100 fz 50 – 75 fz 90 – 115 fz 60 – 80 fz 60 – 70 fz 120 – 150 fz 110 – 140 fz 110 – 130 fz 50 – 90 fz 25 – 40 fz 60 – 80 fz 50 – 60 fz 80 – 140 fz 70 – 120 fz
D1 — Diameter 6,0 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033 0,025
8,0 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045 0,034
10,0 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062 0,047
14,0 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070 0,052
16,0 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088 0,065
25,0 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098 0,071
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B24
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill II™ ER • Series 57NE • Metric
Side Milling (A) and Slotting (B)
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,2 x D
ap 1xD 0,75 x D 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D 0,5 x D
Cutting Speed — vc m/min min max 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 50 – 90 25 – 50 40 – 90 50 – 60 80 – 140 70 – 120
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz
10,0 0,048 0,040 0,061 0,048 0,040 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,056 0,047 0,070 0,056 0,047 0,070 0,037 0,056 0,052 0,062 0,047
16,0 0,070 0,057 0,087 0,070 0,057 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,076 0,061 0,095 0,076 0,061 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,081 0,065 0,101 0,081 0,065 0,101 0,054 0,081 0,074 0,088 0,065
25,0 0,091 0,071 0,114 0,091 0,071 0,114 0,061 0,091 0,084 0,098 0,071
SOLID END MILLING
Material Group 5 P 6 1 M 2 3 1 2 S 3 4 1 H 2
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B25
VariMill III™ ER High-Performance Solid Carbide End Mills
Materials:
Seven unequally spaced flutes to increase productivity using high-speed machining techniques such as trochoidal and peel milling.
Available with common aerospace radii.
P M S H
Innovative core design Superior wall straightness. 2 x D (necked), 3 x D, and 5 x D standard.
Central Coolant Hole (2 x D with neck only.)
Available with SAFE-lOCK® shanks.
7-Flute Design Superior finishes specially suited for high-speed machining.
Eccentric Relief Grind Consistent edge quality.
Victory™ Grade WS15PE™ Market-leading surface technology using pre- and post-coat treatments.
77NE Series
772E Series
• Titanium and stainless steel geometry design. • Corner radii. • 2 x D length of cut. • Necked 5 x D reach. • Non-centre cutting.
• Titanium and stainless steel geometry design. • Corner radii. • 5 x D length of cut. • Centre cutting. • SAFE-lOCK®.
771E Series • Titanium and stainless steel geometry design. • Corner radii. • 3 x D length of cut. • Centre cutting. • SAFE-lOCK®.
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B27–B30.
B26
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill III™ ER • Series 771E 772E • Metric
first choice alternate choice P M K N S H
D 10 10 10 10 12 12 12 12 12 12 16 16 16 16 16 16 20 20 20 20
length of cut Ap1 max 30,00 30,00 50,00 50,00 36,00 36,00 60,00 60,00 60,00 60,00 48,00 48,00 80,00 80,00 80,00 80,00 60,00 60,00 100,00 100,00
length L 76 76 100 100 100 100 125 125 125 125 110 110 141 141 141 141 125 125 166 166
Re — 0,50 — 0,50 — 0,50 — — 0,50 0,50 — 0,50 — — 0,50 0,50 — 0,50 — 0,50
BCH 0,50 — 0,50 — 0,50 — 0,50 0,50 — — 0,50 — 0,50 0,50 — — 0,50 — 0,50 —
SS — — — — — — — V — V — — — V — V — — — —
j
v j
WS15PE 5978092 5978093 5978094 5978095 5978098 5978099 5978100 5978102 5978101 5978103 5978106 5978107 5978108 5978110 5978109 5978111 5978114 5978115 5978116 5978117
NOTE: S S = Shank Style V= Safe-Lock™
TAPPING
D1 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0
j
HOLEMAKING
catalogue number 771E10004T 771E10024T 772E10004T 772E10024T 771E12005T 771E12025T 772E12005T 772E12005V 772E12025T 772E12025V 771E16006T 771E16026T 772E16006T 772E16006V 772E16026T 772E16026V 771E20007T 771E20027T 772E20007T 772E20027T
SOLID END MILLING
v j
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B27
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
VariMill III™ ER • Series 77NE • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 77NE10004T 77NE10024T 77NE12005T 77NE12025T 77NE16006T 77NE16026T 77NE20007T 77NE20027T
D1 10,0 10,0 12,0 12,0 16,0 16,0 20,0 20,0
D 10 10 12 12 16 16 20 20
D3 9,40 9,40 11,28 11,28 15,04 15,04 18,80 18,80
length of cut Ap1 max 22,00 22,00 26,00 26,00 32,00 32,00 38,00 38,00
L3 30,00 30,00 36,00 36,00 48,00 48,00 60,00 60,00
length L 76 76 83 83 100 100 115 115
Re — 0,50 — 0,50 — 0,50 — 0,50
BCH 0,50 — 0,50 — 0,50 — 0,50 —
j j
v j
WS15PE 5978039 5978040 5978096 5978097 5978104 5978105 5978112 5978113
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B28
widia.com
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill III™ ER • Series 771E • Metric
Side Milling (A) A ap 3xD 3xD 3xD 3xD 3xD 3xD 3xD 3xD 3xD 3xD 3xD
ae 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz
10,0 0,054 0,048 0,061 0,048 0,040 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,062 0,056 0,070 0,056 0,047 0,070 0,037 0,056 0,052 0,062 0,047
16,0 0,077 0,070 0,087 0,070 0,057 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,083 0,076 0,095 0,076 0,061 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,088 0,081 0,101 0,081 0,065 0,101 0,054 0,081 0,074 0,088 0,065
SOLID END MILLING
Material Group 4 P 5 1 M 2 3 1 2 S 3 4 1 H 2
WS15PE Cutting Speed — vc m/min min max 90 – 150 60 – 100 90 – 115 60 – 80 60 – 70 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140 70 – 120
HOLEMAKING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill III ER • Series 772E • Metric
A ap 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5xD 5x D
ae 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,06 x D
Cutting Speed — vc m/min min max 300 – 400 300 – 400 280 – 380 240 – 320 180 – 300 120 – 200 100 – 150 180 – 230 120 – 160 120 – 140 240 – 300 220 – 280 220 – 260 100 – 180 50 – 80 120 – 160 100 – 120 160 – 280 140 – 240
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
10,0 0,086 0,086 0,086 0,073 0,065 0,058 0,048 0,073 0,058 0,048 0,086 0,073 0,058 0,073 0,038 0,058 0,053 0,065 0,048
12,0 0,099 0,099 0,099 0,084 0,075 0,067 0,056 0,084 0,067 0,056 0,099 0,084 0,067 0,084 0,045 0,067 0,062 0,075 0,056
16,0 0,121 0,121 0,121 0,105 0,092 0,084 0,068 0,105 0,084 0,068 0,121 0,105 0,084 0,105 0,056 0,084 0,077 0,092 0,068
18,0 0,130 0,130 0,130 0,113 0,099 0,091 0,073 0,113 0,091 0,073 0,130 0,113 0,091 0,113 0,060 0,091 0,083 0,099 0,073
20,0 0,137 0,137 0,137 0,121 0,106 0,097 0,078 0,121 0,097 0,078 0,137 0,121 0,097 0,121 0,065 0,097 0,089 0,106 0,078
TURNING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
WS15PE
TAPPING
Side Milling (A)
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B29
High-Performance Solid Carbide End Mills • VariMill™
INDEXABLE MILLING
Application Data • VariMill III™ ER • Series 77NE • Semi-Finishing • Metric
Side Milling (A)
SOLID END MILLING
Material Group 4 P 5 1 M 2 3 1 2 S 3 4 1 H 2
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
ae 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D
WS15PE Cutting Speed — vc m/min min max 90 – 150 60 – 100 90 – 115 60 – 80 60 – 70 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140 70 – 120
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz
10,0 0,054 0,048 0,061 0,048 0,040 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,062 0,056 0,070 0,056 0,047 0,070 0,037 0,056 0,052 0,062 0,047
16,0 0,077 0,070 0,087 0,070 0,057 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,083 0,076 0,095 0,076 0,061 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,088 0,081 0,101 0,081 0,065 0,101 0,054 0,081 0,074 0,088 0,065
HOLEMAKING
Application Data • VariMill III ER • Series 77NE • Finishing • Metric
Side Milling (A) A
TAPPING
Material Group 4 P 5 1 M 2 3 1 2 S 3 4 1 H 2
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D 0,06 x D
WS15PE Cutting Speed — vc m/min min max 180 – 300 120 – 200 180 – 230 120 – 160 120 – 140 100 – 180 50 – 80 120 – 160 100 – 120 160 – 280 140 – 240
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz
10,0 0,065 0,058 0,073 0,058 0,048 0,073 0,038 0,058 0,053 0,065 0,048
12,0 0,075 0,067 0,084 0,067 0,056 0,084 0,045 0,067 0,062 0,075 0,056
16,0 0,092 0,084 0,105 0,084 0,068 0,105 0,056 0,084 0,077 0,092 0,068
18,0 0,099 0,091 0,113 0,091 0,073 0,113 0,060 0,091 0,083 0,099 0,073
20,0 0,106 0,097 0,121 0,097 0,078 0,121 0,065 0,097 0,089 0,106 0,078
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B30
widia.com
Engine Components
Integral Blade Rotor (IBR)
Single Blade
Bracket
Depressor Fine Seal
WIDIA™ Offers Machining Strategies and Innovative Tooling Technology that Reduces Cycle Time and Increases Cost Savings.
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To learn more, visit widia.com
Victory™ X-Feed™ High-Performance Solid Carbide End Mills
X-Feed end mills significantly reduce manufacturing time due to having more effective cutting edges than a regular solid carbide tool. The extended reach design and neck are perfectly suited for pocketing using 3D machining techniques such as ramping and helical interpolation. During face milling, the proprietary front-end geometry of X-feed end mills are in full contact with the workpiece, providing up to 55% engagement compared to the regular 5–10% provided by ball nose-type tooling.
Materials: M S H
• Covering hardened materials ranging from 37–67HRC, stainless steels, and high-temp alloys. • One tool for roughing and finishing. • Proprietary 6-flute design for high productivity. • 3 x D neck.
Necked shank providing extended reach in deep cavities.
Proprietary geometry maximising Metal Removal Rates (MRR).
6-flute design allowing helical ramping, circular interpolation, and face milling.
AlTiN coated for maximum tool life.
Larger Radial Engagement vs. Standard Ball Nose End Mills.
5–10% Radial engagement
55% Radial engagement
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B33–B35.
B32
widia.com
High-Performance Solid Carbide End Mills • High Feed
INDEXABLE MILLING
Series 70N7 • Hard Materials • Metric
v
first choice
j
alternate choice
catalogue number 70N706002MT 70N710004MT
D1 6,0 10,0
D 6 10
D3 5,50 9,00
length of cut Ap1 max 0,20 0,33
length L 63 89
L3 18,00 30,00
Re 0,38 0,63
Rt 0,58 0,96
v
ALTIN-MT1 3484756 3484758
SOLID END MILLING
P M K N S H
NOTE: Y RC = distance from centre line to the crown of the R radius. RCN = distance from centre line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. Re = the shoulder radius or radius at the corner of the cutter.
HOLEMAKING
Series 70NS • Stainless Steel/High-Temp • Metric
first choice
j
alternate choice P M K N S H
D1 6,0 8,0 10,0 12,0 16,0 20,0
D 6 8 10 12 16 20
D3 5,50 7,50 9,00 11,00 15,00 19,00
L3 17,75 23,75 29,50 35,50 47,50 59,50
length L 63 76 89 100 110 125
Re 0,38 0,50 0,63 0,75 1,00 1,25
Rt 0,67 0,89 1,12 1,34 1,79 2,23
v
v
AlTiN-MT 6441882 6441883 6441884 6441885 6441886 6441887
NOTE: Y RC = distance from centre line to the crown of the R radius. RCN = distance from centre line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. Rε = the shoulder radius or radius at the corner of the cutter.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B33
TURNING
catalogue number 70NS06002 70NS08003 70NS10004 70NS12005 70NS16006 70NS20007
TAPPING
v
High-Performance Solid Carbide End Mills • High Feed
INDEXABLE MILLING
Application Data • Series 70N7 • Hard Materials • Metric
SOLID END MILLING
Material Group 2 H 3 4
Profile Milling
AlTiN
A
Cutting Speed — vc m/min
ap
0,03 x D 0,03 x D 0,03 x D
ae
min
0,55 x D 0,55 x D 0,55 x D
100 80 50
Recommended Feed Per Tooth (fz = mm/th) for 3D milling/profiling (A)
– – –
D1 — Diameter max
mm
120 100 70
6,0
fz fz fz
0,200 0,200 0,150
8,0
10,0
0,300 0,300 0,200
0,300 0,300 0,250
12,0
0,400 0,400 0,300
16,0
20,0
0,500 0,500 0,400
0,600 0,600 0,500
Tool List 70N7 Ramping Guide for Circular and Linear Interpolation Circular Interpolation Allowed Range of Hole Diameter
Geometrical Parameters
HOLEMAKING
diameter
Ap1 max
Rfm
Rt
[mm] 6 8 10 12 16 20
[mm] 0,20 0,27 0,33 0,40 0,54 0,67
[mm] 9 12 15 18 24 30
[mm] 0,58 0,77 0,96 1,15 1,54 1,92
Rc
Xfm
Yfm
[mm] [mm] [mm] 0,375 0,20 0,75 0,500 0,27 1,00 0,625 0,33 1,25 0,750 0,40 1,50 1,000 0,54 2,00 1,250 0,67 2,50 Recommended Feed
YD
Number
[mm] 1,26 1,68 2,10 2,52 3,36 4,20
flutes 6 6 6 6 6 6
Smallest 8,52 11,36 14,2 17,04 22,72 28,4
Largest 12 16 20 24 32 40
1 11,51 15,34 19,18 23,01 30,68 38,35 100%
Linear Interpolation Calculated Length (mm) per Ramp Angle Ramp Angle (degree) 2 3 4 5,75 3,83 2,87 7,67 5,11 3,83 9,58 6,39 4,79 11,50 7,66 5,74 15,34 10,22 7,66 19,17 12,77 9,57 70% 50% 30%
5 2,30 3,06 3,83 4,59 6,12 7,65 10%
NOTE: A bove parametres are based on ideal conditions. For smaller taper machining centres, please adjust parametres accordingly on diameters >12mm.
TAPPING TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B34
widia.com
High-Performance Solid Carbide End Mills • High Feed
INDEXABLE MILLING
Application Data • Series 70NS • Stainless Steel/High-Temp • Metric
Profile Milling
AlTiN-MT
A ap
ae
0.5 x D 0.5 x D 0.5 x D 0.5 x D 0.5 x D 0.5 x D 0.5 x D
0.55 x D 0.55 x D 0.55 x D 0.55 x D 0.55 x D 0.55 x D 0.55 x D
Cutting Speed — Vc m/min min max
90 60 60 50 50 25 50
– – – – – – –
D1 — Diameter mm
115 80 70 90 80 40 60
6,0
fz fz fz fz fz fz fz
0,300 0,240 0,240 0,270 0,240 0,180 0,210
8,0
10,0
0,400 0,320 0,320 0,360 0,320 0,240 0,280
0,500 0,400 0,400 0,450 0,400 0,300 0,350
12,0
0,540 0,480 0,480 0,500 0,480 0,350 0,420
16,0
0,720 0,640 0,640 0,650 0,600 0,430 0,560
20,0
0,900 0,800 0,800 0,800 0,700 0,500 0,700
25,0
1,125 1,000 1,000 1,000 0,900 0,600 0,875
SOLID END MILLING
Material Group 1 M 2 3 1 2 S 3 4
Recommended Feed Per Tooth (fz = mm/th) for 3D milling/profiling (A)
70NS Metric Ramping Guide for Circular and Linear Interpolation Circular Interpolation
Geometrical Parameters
Ap1 max
Rfm
Rt
[mm] 6 8 10 12 16 20 25
[mm] 0,32 0,42 0,53 0,63 0,84 1,05 1,25
[mm] 6 8 10 12 16 20 25
[mm] 0,67 0,89 1,12 1,34 1,79 2,23 2,90
Rc
Xfm
Yfm
[mm] [mm] [mm] 0,375 0,338 0,75 0,500 0,450 1,00 0,625 0,562 1,25 0,750 0,674 1,50 1,000 0,915 2,00 1,250 1,124 2,50 1,5625 1,405 3,1250 Recommended Feed
YD
Number
[mm] 1,26 1,68 2,10 2,52 3,36 4,20 5,25
flutes 6 6 6 6 6 6 6
Smallest 8,52 11,36 14,2 17,04 22,72 28,4 35,5
Largest 12 16 20 24 32 40 50
1 18,12 24,16 30,20 36,24 48,31 60,39 70,61 30%
5 3,61 4,82 6,02 7,23 9,64 12,05 14,29 10%
TAPPING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
HOLEMAKING
diameter
Allowed Range of Hole Diameter
Linear Interpolation Calculated Length (mm) per Ramp Angle Ramp Angle (degree) 2 3 4 9,06 6,03 4,52 12,08 8,05 6,03 15,09 10,06 7,54 18,11 12,07 9,05 24,15 16,09 12,06 30,19 20,11 15,08 35,80 23,85 17,88 30% 30% 30%
TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B35
HP Finishers High-Performance Solid Carbide End Mills • Finishing
Materials:
Specific geometries, with the latest coating technology, including Victory™ grades, targeted for steels, stainless steels, high-temperature alloys, and titanium.
P M K
S H
Unique Geometries Designed to be material-specific. Cylindrical Shanks Improves runout and tool life.
Centre Cutting Improved floor finishing.
Designed Profiles Multiple flutes and higher helix.
Latest Coating Technology Available with Victory grade technology.
D503/4503 Series
D507/D517 Series
• Centre cutting. • High helix. • Works in a variety of workpiece materials. • 3-Flute
• Centre cutting. • 6 flute. • High helix. • Use for super finishing in multiple workpiece materials.
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B37–B40.
B36
widia.com
High-Performance Solid Carbide End Mills • Finishing
INDEXABLE MILLING
Series D513 • Metric
first choice
j
alternate choice P M K N S H
catalogue number D51303002RW
D1 3,0
D 6
length of cut Ap1 max 7,00
length L 57
SOLID END MILLING
v
v v v v v
TIALN 1661680
HOLEMAKING
Series 4503 JJ • Metric
first choice alternate choice P M K N S H
D1 1,0 1,5 2,0 3,0 4,0 4,5 6,0
D 4 4 4 6 6 6 6
length of cut Ap1 max 3,00 3,00 3,00 8,00 12,00 14,00 16,00
length L 50 50 50 50 50 50 50
v v j j j
WP15PE 5559170 5559171 5559172 5559175 5559177 5559178 5559180
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B37
TURNING
catalogue number 450301001T 450301501T 450302001T 450303002T 450304002T 450304502T 450306002T
TAPPING
v j
High-Performance Solid Carbide End Mills • Finishing
INDEXABLE MILLING
Series D507 D517 • Metric
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
HOLEMAKING
catalogue number D50706002W D51706002W D50708003W D51708003W D50710004W D51710004W D50712005W D51712005W D50716006W D51716006W
D1 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0
D 6 6 8 8 10 10 12 12 16 16
length of cut Ap1 max 10,00 13,00 12,00 19,00 14,00 22,00 16,00 26,00 22,00 32,00
length L 54 57 58 63 66 72 73 83 82 92
v v j j v
WP15PE 5559100 5559108 5559101 5559109 5559102 5559110 5559103 5559111 5559105 5559113
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B38
widia.com
High-Performance Solid Carbide End Mills • Finishing
INDEXABLE MILLING
Application Data • Series D513 • Metric
Side Milling (A) and Slotting (B)
ae 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D
ap 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,009 0,008 0,011 0,009 0,008 0,014 0,011 0,009 0,011 0,006 0,009 0,007 0,010
3,0 0,021 0,021 0,021 0,017 0,016 0,014 0,012 0,017 0,014 0,012 0,021 0,017 0,014 0,017 0,009 0,014 0,011 0,016
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
ap 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D
B
SOLID END MILLING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
Application Data • Series 4503 JJ • Metric TAPPING
Side Milling (A) and Slotting (B)
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,3 x D
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,5 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,3 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
1,0 0,007 0,007 0,007 0,006 0,005 0,005 0,004 0,006 0,005 0,004 0,007 0,006 0,005 0,006 0,003 0,005 0,003 0,005
1,5 0,010 0,010 0,010 0,008 0,008 0,007 0,006 0,008 0,007 0,006 0,010 0,008 0,007 0,008 0,005 0,007 0,005 0,008
2,0 0,014 0,014 0,014 0,011 0,010 0,009 0,008 0,011 0,009 0,008 0,014 0,011 0,009 0,011 0,006 0,009 0,007 0,010
2,5 0,017 0,017 0,017 0,014 0,013 0,012 0,010 0,014 0,012 0,010 0,017 0,014 0,012 0,014 0,008 0,012 0,009 0,013
3,0 0,021 0,021 0,021 0,017 0,016 0,014 0,012 0,017 0,014 0,012 0,021 0,017 0,014 0,017 0,009 0,014 0,011 0,016
3,5 0,025 0,025 0,025 0,020 0,019 0,017 0,014 0,020 0,017 0,014 0,025 0,020 0,017 0,020 0,011 0,017 0,014 0,019
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
4,5 0,032 0,032 0,032 0,027 0,024 0,022 0,018 0,027 0,022 0,018 0,032 0,027 0,022 0,027 0,014 0,022 0,018 0,024
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B39
TURNING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
High-Performance Solid Carbide End Mills • Finishing
INDEXABLE MILLING
Application Data • Series D507 • Metric
Side Milling (A)
SOLID END MILLING HOLEMAKING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D 1,0 x D
ae 0,2 x D 0,2 x D 0,2 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,15 x D 0,15 x D 0,1 x D
WP15PE
Recommended feed per tooth (fz = mm/th) for side milling (A).
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
Application Data • Series D517 • Metric
TAPPING
Side Milling (A)
TURNING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,2 x D 0,2 x D 0,2 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,15 x D 0,15 x D 0,1 x D
WP15PE Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
0,040 0,037 0,045 16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
0,070 0,064 0,077 – – – – – – – – – – – – – – – –
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters >12mm.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B40
widia.com
Structure WIDIA™ offers machining strategies and advanced tooling solutions to machine aerospace components like the ones seen below.
HINGE
CORD FITTING PIVOT
NOSE SECTION FUSELAGE FLOOR BEAM
FLOOR BEAM FITTING
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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HP Rougher High-Performance Solid Carbide End Mills • Roughing Rougher Profiles Finishing End Mill
Flat Shallow Profile Rougher
Straight cutting edge Ra = 0,5–0,8 Rz = 4–6 Lower power Higher feed speed
Fine-Profile Rougher
Flat profile Ra = 2,5–3,5 Rz = 20–25 Low power consumption Higher feed speed, less sensitive to vibration, good wear resistance; good surface finish that is better than finisher tools.
Cord profile Ra = 12–14 Rz = 90–110 Low power consumption Higher feed speed, not sensitive to vibration, good wear resistance.
Power Consumption
Profile Name Flat shallow profile
Profile Name Fine-profile rougher
Application Area:
Application Area:
Application Area:
Wide product range to cover most applications in aerospace market segments. Mainly for hard steel and stainless steel and high-temperature alloys applications in profiling and slotting, very good chip evacuation and wear resistance. It will provide surface finish Ra 2.5-3.5 Rz 20 25.
Wide product range to cover most applications in general engineering, as well as aerospace market segments. Mainly for steel applications in profiling and slotting, provides less force on the part. It will provide Surface finish Ra 12-14 Rz 90-110.
Wide product range to cover most applications in general engineering, as well as aerospace market segments. Mainly for steel and stainless steel applications in profiling and slotting, provides less force on the part. It will provide surface finish Ra 2.5-3.5 Rz 20 25.
DQ13 • Centre cutting. • Chipbreaker profile. • All ferrous workpiece materials.
4906 • Centre cutting. • Fine profile. • All ferrous workpiece materials.
4976/4U70 Series • Centre cutting. • Flat shallow profile. • Steels, stainless steel, and high-temperature alloys.
B42
Profile Name Chipbreaker pitch
4U50 • Shallow pitch rougher. • 4–6 flutes with variable spacing. • Short length of cut and 3 x D diameter neck length. • Stainless steel and high-temp alloys. • Centre cutting.
4U80 • Shallow pitch rougher. • 4–6 flutes with variable spacing. • Regular length of cut. • Stainless steel and high-temp alloys. • Centre cutting.
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B43–B50.
widia.com
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Series 4U50 • Metric
first choice
j
alternate choice P M K N S H
D1 8,0 10,0 12,0 16,0 20,0
D 8 10 12 16 20
D3 7,52 9,40 11,28 15,04 18,80
length of cut Ap1 max 8,00 10,00 12,00 16,00 20,00
L3 24,00 30,00 36,00 48,00 60,00
length L 63 72 83 92 104
Re 0,30 0,50 0,50 0,50 1,00
ZU 4 4 4 6 6
v
v
WS15PE 6431404 6431405 6431406 6431407 6431408
HOLEMAKING
catalogue number 4U50M080R3TC 4U50M100R4TE 4U50M120R5TE 4U50M160R6TE 4U50M200R7TG
SOLID END MILLING
v
Series 4U80 • Metric
TAPPING
v
first choice
j
alternate choice P M K N S H
D1 6,0 8,0 10,0 12,0 16,0 20,0 25,0
D 6 8 10 12 16 20 25
length of cut Ap1 max 13,00 16,00 22,00 26,00 32,00 38,00 45,00
length L 57 63 72 83 92 104 121
Re 0,30 0,30 0,50 0,50 0,50 1,00 1,00
ZU 4 4 4 4 6 6 6
v
WS15PE 6431246 6431247 6431248 6431249 6431250 6431401 6431402
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
B43
TURNING
catalogue number 4U80M060R2TC 4U80M080R3TC 4U80M100R4TE 4U80M120R5TE 4U80M160R6TE 4U80M200R7TG 4U80M250R8TG
v
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Series 4970 • Metric
v
SOLID END MILLING
j
first choice alternate choice P M K N S H
catalogue number 497008003LT
D1 8,0
D 8
length of cut Ap1 max 16,00
L3 16,00
length L 63
BCH 0,60
v
v
ZU 6
TiAlN-LT 1657243
HOLEMAKING
Series DQ13 • Metric
TAPPING
v
first choice
j
alternate choice P M K N S H
TURNING
catalogue number DQ1303002W DQ1305002W DQ1306002W DQ1312005W DQ1314014W
D1 3,0 5,0 6,0 12,0 14,0
D 6 6 6 12 14
length of cut Ap1 max 7,00 10,00 10,00 22,00 22,00
length L 54 57 57 83 83
Re 0,25 0,25 0,45 0,45 0,45
v j v j j
WP15PE 5560536 5560538 5560539 5560703 5560704
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B44
widia.com
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Series 4906 • Metric
Detail X
first choice
j
alternate choice P M K N S H
D1 5,0 6,0 7,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0 20,0
D 6 6 8 8 10 10 12 12 16 16 20
length of cut Ap1 max 13,00 13,00 16,00 16,00 22,00 22,00 26,00 26,00 32,00 32,00 38,00
length L 57 57 63 63 72 72 83 83 92 92 104
BCH 0,30 0,30 0,30 0,30 0,50 0,50 0,50 0,50 0,50 0,50 0,50
ZU 3 3 3 3 4 4 4 4 4 4 4
v v v j v
WP15PE 1657010 1657019 1657025 1657034 1657050 1657051 1657063 1657064 1657096 1657097 1657113
HOLEMAKING
catalogue number 490605002RW 490606002RW 490607003RW 490608003RW 490610004RT 490610004RW 490612005RT 490612005RW 490616006RT 490616006RW 490620007RW
SOLID END MILLING
v
Series 4976 • Metric TAPPING
Detail X v
first choice
j
alternate choice
catalogue number 497604002T 497605002T 497606002T 497608003T 497610004T 497612005T 497614014T 497616006T 497620007T
widia.com
D1 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 20,0
D 6 6 6 8 10 12 14 16 20
length of cut Ap1 max 8,00 13,00 13,00 16,00 22,00 26,00 26,00 32,00 38,00
length L 57 57 57 63 72 83 83 92 104
BCH 0,30 0,30 0,30 0,30 0,50 0,50 0,50 0,50 0,50
ZU 3 3 3 3 4 4 4 4 4
v
TURNING
P M K N S H
v v j v
WP15PE 5560708 5560709 5560710 5560711 5560712 5560713 5560714 5560715 5560717
B45
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Series 4U70 • Metric
SOLID END MILLING
Detail X
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 4U7006002W 4U7008003W 4U7012005W 4U7016006W 4U7016046T 4U7020047T
D1 6,0 8,0 12,0 16,0 16,0 20,0
D 6 8 12 16 16 20
length of cut Ap1 max 13,00 16,00 26,00 32,00 32,00 38,00
length L 57 63 83 92 92 104
BCH 0,30 0,40 0,60 0,60 0,60 1,00
j v j j v
ZU 4 4 4 6 4 4
WP15PE 5583436 5583437 5583439 5583440 5583431 5583433
Series 49N6 • Metric
TAPPING v
first choice
j
alternate choice
TURNING
P M K N S H
catalogue number 49N606002MW 49N608003MW 49N610004MW 49N612005MW 49N616006MW
D1 6,0 8,0 10,0 12,0 16,0
D 6 8 10 12 16
D3 5,50 7,50 9,50 11,00 15,00
length of cut Ap1 max 13,00 16,00 22,00 26,00 32,00
L3 21,00 27,00 32,00 38,00 44,00
length L 57 63 72 83 92
BCH 0,30 0,30 0,50 0,50 0,50
ZU 3 3 4 4 4
v j v j v
WP15PE 3474585 3474587 3474589 3474591 3474594
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B46
widia.com
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Application Data • Series 4U50 • Metric
Side Milling (A) and Slotting (B)
ap
B ae
0,8 x D 0,5 x D 0,8 x D 0,4 x D 0,8 x D 0,4 x D 0,8 x D 0,4 x D 0,8 x D 0,25 x D 0,8 x D 0,4 x D 0,8 x D 0,3 x D
ap
0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,3 x D
Cutting Speed — Vc m/min min max
90 60 60 50 25 60 50
– – – – – – –
115 80 70 90 40 80 60
D1 — Diameter mm
fz fz fz fz fz fz fz
6,0
0,036 0,029 0,025 0,036 0,019 0,029 0,026
8,0
0,050 0,040 0,034 0,050 0,026 0,040 0,037
10,0
0,061 0,048 0,040 0,061 0,032 0,048 0,045
12,0
0,070 0,056 0,047 0,070 0,037 0,056 0,052
14,0
0,079 0,063 0,052 0,079 0,042 0,063 0,058
16,0
0,087 0,070 0,057 0,087 0,046 0,070 0,064
18,0
0,095 0,076 0,061 0,095 0,050 0,076 0,069
20,0
0,101 0,081 0,065 0,101 0,054 0,081 0,074
25,0
0,114 0,091 0,071 0,114 0,061 0,091 0,084
SOLID END MILLING
Material Group 1 M 2 3 1 2 S 3 4
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
HOLEMAKING
Application Data • Series 4U80 • Metric
Side Milling (A) and Slotting (B)
ap
1xD 1xD 1xD 1xD 1xD 1xD 1xD
B ae
0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D
ap
0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,75 x D
Cutting Speed — Vc m/min min max
90 60 60 50 25 60 50
– 115 – 80 – 70 – 90 – 40 – 80 – 60
D1 — Diameter mm
fz fz fz fz fz fz fz
6,0
0,036 0,029 0,025 0,036 0,019 0,029 0,026
8,0
0,050 0,040 0,034 0,050 0,026 0,040 0,037
10,0
0,061 0,048 0,040 0,061 0,032 0,048 0,045
12,0
0,070 0,056 0,047 0,070 0,037 0,056 0,052
14,0
0,079 0,063 0,052 0,079 0,042 0,063 0,058
16,0
0,087 0,070 0,057 0,087 0,046 0,070 0,064
18,0
0,095 0,076 0,061 0,095 0,050 0,076 0,069
20,0
0,101 0,081 0,065 0,101 0,054 0,081 0,074
25,0
0,114 0,091 0,071 0,114 0,061 0,091 0,084
TAPPING
Material Group 1 M 2 3 1 2 S 3 4
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
TURNING
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B47
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Application Data • Series 4970 • Metric
A
SOLID END MILLING HOLEMAKING
Material Group 3 4 P 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2 3
ap 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD
B ae 0,5 x D 0,3 x D 0,5 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D 0,3 x D 0,2 x D 0,2 x D
ap 0,5 x D 0,4 x D 0,5 x D 0,4 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D 0,3 x D 0,2 x D 0,2 x D
TiCN
TiAlN
Cutting Speed — vc m/min min max 96 – 128 72 – 120 48 – 80 40 – 60 64 – 80 48 – 64 48 – 64 96 – 128 88 – 112 80 – 104 40 – 72 16 – 32 40 – 64 36 – 52 64 – 112 56 – 96 48 – 72
Cutting Speed — vc m/min min max 120 – 160 90 – 150 60 – 100 50 – 75 80 – 100 60 – 80 60 – 80 120 – 160 110 – 140 100 – 130 50 – 90 20 – 40 50 – 80 45 – 65 80 – 140 70 – 120 60 – 90
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%. D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,031 0,028 0,025 0,021 0,031 0,025 0,021 0,037 0,031 0,025 0,031 0,017 0,025 0,022 0,028 0,021 0,017
8,0 0,043 0,038 0,034 0,029 0,043 0,034 0,029 0,051 0,043 0,034 0,043 0,022 0,034 0,031 0,038 0,029 0,023
10,0 0,051 0,046 0,041 0,034 0,051 0,041 0,034 0,061 0,051 0,041 0,051 0,027 0,041 0,038 0,046 0,034 0,027
12,0 0,063 0,056 0,051 0,042 0,063 0,051 0,042 0,075 0,063 0,051 0,063 0,033 0,051 0,046 0,056 0,042 0,034
16,0 0,078 0,069 0,063 0,051 0,078 0,063 0,051 0,091 0,078 0,063 0,078 0,042 0,063 0,058 0,069 0,051 0,041
20,0 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088 0,065 0,052
25,0 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098 0,071 0,057
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. For rougher tool with 6 flutes, use ap in slotting 60% of table value. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters >12mm.
Application Data • Series DQ13 • Metric TAPPING Side Milling (A) and Slotting (B)
TURNING
Material Group 0 1 2 P 3 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,5 x D 0,4 x D 0,4 x D 0,5 x D 0,5 x D 0,4 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D 0,2 x D
B ap 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,5 x D 0,75 x D 0,5 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,4 x D 0,3 x D 0,75 x D 0,75 x D 0,3 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
3,0 0,021 0,021 0,021 0,017 0,016 0,014 0,012 0,017 0,014 0,012 0,021 0,017 0,014 0,017 0,009 0,014 0,011 0,016
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
7,0 0,052 0,052 0,052 0,043 0,039 0,035 0,029 0,043 0,035 0,029 0,052 0,043 0,035 0,043 0,023 0,035 0,031 0,039
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B48
widia.com
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Application Data • Series 4906 • Metric
Side Milling (A) and Slotting (B)
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,3 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,3 x D 0,3 x D
ap 1xD 1xD 1xD 0,75 x D 0,3 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 1xD 1xD 1xD 0,75 x D 0,3 x D 0,3 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 60 – 80 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,024 0,024 0,024 0,020 0,018 0,016 0,020 0,016 0,014 0,024 0,020 0,016 0,020 0,016 0,018
5,0 0,031 0,031 0,031 0,025 0,023 0,021 0,025 0,021 0,017 0,031 0,025 0,021 0,025 0,021 0,023
6,0 0,037 0,037 0,037 0,031 0,028 0,025 0,031 0,025 0,021 0,037 0,031 0,025 0,031 0,025 0,028
8,0 0,051 0,051 0,051 0,043 0,038 0,034 0,043 0,034 0,029 0,051 0,043 0,034 0,043 0,034 0,038
10,0 0,061 0,061 0,061 0,051 0,046 0,041 0,051 0,041 0,034 0,061 0,051 0,041 0,051 0,041 0,046
12,0 0,070 0,070 0,070 0,060 0,053 0,048 0,060 0,048 0,040 0,070 0,060 0,048 0,060 0,048 0,053
14,0 0,079 0,079 0,079 0,067 0,060 0,054 0,067 0,054 0,044 0,079 0,067 0,054 0,067 0,054 0,060
16,0 0,086 0,086 0,086 0,074 0,065 0,059 0,074 0,059 0,048 0,086 0,074 0,059 0,074 0,059 0,065
18,0 0,092 0,092 0,092 0,080 0,070 0,064 0,080 0,064 0,052 0,092 0,080 0,064 0,080 0,064 0,070
25,0 0,105 0,105 0,105 0,097 0,083 0,077 0,097 0,077 0,060 0,105 0,097 0,077 0,097 0,077 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
HOLEMAKING
20,0 0,097 0,097 0,097 0,086 0,075 0,069 0,086 0,069 0,055 0,097 0,086 0,069 0,086 0,069 0,075
SOLID END MILLING
Material Group 0 1 2 P 3 4 5 1 M 2 3 1 K 2 3 1 S 3 H 1
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • Series 4976 • Victory™ Grades
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,5 x D 0,4 x D 0,4 x D 0,3 x D 0,3 x D 0,4 x D 0,3 x D 0,3 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 1xD 1xD 1xD 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 1xD 1xD 1xD 0,75 x D 0,3 x D 0,75 x D 0,75 x D 0,3 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B49
TURNING
Material Group 0 1 2 P 3 4 5 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
TAPPING
Side Milling (A) and Slotting (B)
High-Performance Solid Carbide End Mills • Roughing
INDEXABLE MILLING
Application Data • Series 4U70 • Metric
Side Milling (A) and Slotting (B)
SOLID END MILLING HOLEMAKING
Material Group 3 4 P 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2 3
A ap 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD
B ae 0,5 x D 0,3 x D 0,5 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D 0,3 x D 0,2 x D 0,2 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,75 x D 0,75 x D 1xD 1xD 1xD 0,75 x D 0,3 x D 0,75 x D 0,75 x D 0,3 x D 0,2 x D 0,2 x D
Cutting Speed — vc m/min min max 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140 70 – 120 60 – 90
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033 0,025 0,019
8,0 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045 0,034 0,026
10,0 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054 0,040 0,032
12,0 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062 0,047 0,037
16,0 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077 0,057 0,046
20,0 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088 0,065 0,054
25,0 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098 0,071 0,061
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. For rougher tool with 6 flutes, use ap in slotting 60% of table value. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • Series 49N6 • Metric TAPPING Side Milling (A) and Slotting (B)
TURNING
Material Group 0 1 2 P 3 4 5 1 M 2 3 1 K 2 3 1 S 3 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,4 x D 0,3 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,3 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 1xD 1xD 1xD 0,75 x D 0,5 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 1xD 1xD 1xD 0,75 x D 0,75 x D 0,3 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 80 – 100 60 – 80 60 – 80 120 – 160 110 – 140 100 – 130 50 – 90 60 – 80 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,024 0,024 0,024 0,020 0,018 0,016 0,020 0,016 0,014 0,024 0,020 0,016 0,020 0,016 0,018
5,0 0,031 0,031 0,031 0,025 0,023 0,021 0,025 0,021 0,017 0,031 0,025 0,021 0,025 0,021 0,023
6,0 0,037 0,037 0,037 0,031 0,028 0,025 0,031 0,025 0,021 0,037 0,031 0,025 0,031 0,025 0,028
8,0 0,051 0,051 0,051 0,043 0,038 0,034 0,043 0,034 0,029 0,051 0,043 0,034 0,043 0,034 0,038
10,0 0,061 0,061 0,061 0,051 0,046 0,041 0,051 0,041 0,034 0,061 0,051 0,041 0,051 0,041 0,046
12,0 0,070 0,070 0,070 0,060 0,053 0,048 0,060 0,048 0,040 0,070 0,060 0,048 0,060 0,048 0,053
14,0 0,079 0,079 0,079 0,067 0,060 0,054 0,067 0,054 0,044 0,079 0,067 0,054 0,067 0,054 0,060
16,0 0,086 0,086 0,086 0,074 0,065 0,059 0,074 0,059 0,048 0,086 0,074 0,059 0,074 0,059 0,065
18,0 0,092 0,092 0,092 0,080 0,070 0,064 0,080 0,064 0,052 0,092 0,080 0,064 0,080 0,064 0,070
20,0 0,097 0,097 0,097 0,086 0,075 0,069 0,086 0,069 0,055 0,097 0,086 0,069 0,086 0,069 0,075
25,0 0,105 0,105 0,105 0,097 0,083 0,077 0,097 0,077 0,060 0,105 0,097 0,077 0,097 0,077 0,083
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B50
widia.com
High-Performance Solid Carbide End Mills • Hard Materials
INDEXABLE MILLING
Table of Factors to Maximise Ball Nose Cutting Speed for Hard Machining • Metric Calculation Examples Table of Factors for Speed Calculation of Ball Nose ap/D 0.003
0.006
0.010
0.016
0.020
0.025
0.030
0.0° 3.0° 5.0° 8.0° 10.0° 15.0° 20.0° 30.0° 40.0° 50.0° 55.0°
9.1 6.2 5.1 4.1 3.6 2.8 2.3 1.7 1.4 1.2 1.1
6.5 4.9 4.2 3.4 3.1 2.5 2.1 1.6 1.3 1.2 1.1
5.0 4.0 3.5 3.0 2.7 2.2 1.9 1.5 1.3 1.1 1.1
4.0 3.3 3.0 2.6 2.4 2.0 1.8 1.4 1.2 1.1 1.1
3.6 3.0 2.8 2.4 2.3 1.9 1.7 1.4 1.2 1.1 1.1
3.2 2.8 2.5 2.3 2.1 1.8 1.6 1.3 1.2 1.1 1.0
2.9 2.6 2.4 2.1 2.0 1.7 1.6 1.3 1.2 1.1 1.0
For calculating real cutting speed, use formula: Basic cutting speed * Factor Choose the coefficient according to the ap/D and average wall angle.
Example 2: For Tool = 8mm and ap = 0,1mm for average wall angle 10°, ap/D ratio equal 0,1/8 = 0,0125. Factor will be between 2.7 and 2.4, choose 2.6.
TiAlN or AlTiN Basic Cutting Speed Vc m/min
Material Group
min
P3
160
–
180
P4
140
–
160
H1
100
–
140
max
H2
70
–
120
Keep in mind shank diameter and length effect.
H3
60
–
90
If tool length out of the chuck is more than 2 x D, please decrease feed per tooth by 15% each 1 x D.
H4
50
–
70
HOLEMAKING
Example 1: For Tool = 10mm and ap = 0,2mm for average wall angle 0°, ap/D ratio equal 0,2/10 = 0,02. Factor equal 3.6.
SOLID END MILLING
Average Wall Angle
TAPPING TURNING
Application example #1 = face milling a flat surface
Application example #2 = face milling a 10º average wall angle
D = 10mm
D = 8mm
ap = 0,2mm
ap = 0,1mm
Average wall angle = 0°
Average wall angle = 10°
Finishing H2
Finishing H2
Starting vc from chart = 100
Starting vc from chart = 100
ap/D = 0.02
ap/D = 0,1/8 = 0,0125
Factor from table = 3.6
Factor from table =
vc to programme into machine = 100 * 3.6 = 360 m/min
vc to programme into machine = 100 * 2.6 = 260 m/min
RPM = 360* 1000/3.14/10 = 11460 RPM
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2.6 RPM = 260* 1000/3.14/10 = 7640 RPM
B51
High-Performance Solid Carbide End Mills
INDEXABLE MILLING
Trochoidal Milling TTCutting Speed
Pressure
SOLID END MILLING
Heat
Reduced radial engagement influences the cutting speed, because the heat produced through the cutting process limits the cutting speed.
HOLEMAKING
ae/D
full slot
50% ae
40% ae
30% ae
20% ae
10% ae
5% ae
4% ae
speed factors
0,9
1
1,1
1,2
1,3
1,4
2,5
3
phi [°]
180
90
78,46
66,42
53,13
36,87
25,84
23,07
TTStatic Trochoidal Milling for a Full Slot
TAPPING
• Use a tool in which D < b. • Programme circles in the CNC programme (as a cycle). • After one circle, repeat the same with an offset. • Optimise by shortening the lane “in the air” to a form like a “D”.
F
TURNING
D b
ae Trochoidal Milling can be performed with solid or indexable milling tools.
B52
widia.com
High-Performance Solid Carbide End Mills
INDEXABLE MILLING
Trochoidal Milling TTae and Chip Thickness
chip thinning effect programmed feed (fz)
ae
chip thickness (hm)
0,15mm
0,1mm
50%
0,15mm
0,1mm
40%
0,15mm
0,09mm
20%
0,15mm
0,07mm
10%
0,15mm
0,046mm
SOLID END MILLING
100%
The chip thickness needs to be compensated by feed.
40%
HOLEMAKING
fz = 0,15mm
100% fz = 0,15mm
20%
TAPPING
hm= 0,1mm
hm= 0,09mm
fz = 0,15mm
50% fz = 0,15mm hm = 0,07mm
TURNING
hm= 0,1mm
10%
fz = 0,15mm
hm = 0,046mm
widia.com
B53
High-Performance Solid Carbide End Mills
INDEXABLE MILLING
Innovative Advantage of Victory™ Grades
Surface Victory™ End Mill
SOLID END MILLING
Surface Conventional End Mill
View: 1st and 2nd relief
Eliminates sharp corner for superior coating adhesion
Eliminates grinding damage
HOLEMAKING
v
v
j
v
j
j
j
v
j
WP15PE
WS15PE
W = WIDIA
W = WIDIA
P = Steels
S = High-Temp Alloys
15 = Application Range (Medium to Roughing)
15 = Application Range (Medium to Roughing)
P = Carbide + PVD
P = Carbide + PVD
E = Solid End Mills
E = Solid End Mills
Primary Materials
Primary Materials
P0 through P4 Steels
S1 through S4 High-Temp Alloys
M1 through M3 Austenitic Stainless Steels
P5 through P6 Ferritic and Martensitic Stainless Steels
K1 through K3 Cast Irons
H1 Hardened Steels
™
™
™
TAPPING
H1 Hardened Steels Secondary Materials
Secondary Materials
S1 through S4 High-Temp Alloys
M1 through M3 Austenitic Stainless Steels
H2 Hardened Steels
H2 Hardened Steels
TURNING
The new Victory grades are spread across the high-performance offering, including high-performance roughers, high-performance finishers, and select VariMill platforms. ™
Victory Grade
v j
series
Metric VariMill I
™
VariMill II
™
577C
VariMill II
57NC
VariMill II ER
577E, 57NE
™
™
HP Roughers HP Finishers
B54
4777, 47N0
DQ13, 4976, 4U40, 4U70 4001JJ, 4503JJ, D507, D518
WP15PE
ü ü ü ü
WS15PE
ü ü
first choice alternate choice
P
M
K
S
H
v
v
v
N
j
j
v
v
v
j
j
j
j
v
j
j
j
v
j
v
v
v
j
j
v
v
v
j
j
widia.com
High-Performance Solid Carbide End Mills
INDEXABLE MILLING
Trochoidal Milling TTConventional Slotting
SOLID END MILLING
• Full slotting limitations: — Usually not more then ap = 1 x D. — Conventional and climb milling at the same time. — High heat development on the tool and on the workpiece. — Difficult chip evacuation. — High radial forces. • This means: — No constant chip thickness. — Low MRR. — Surface quality from the left to right side are different. — Limited tool life. — High power and torque requirements for the machine.
fz = feed per tooth [mm/z]
HOLEMAKING
n
Feed direction
hm = average chip thickness [mm]
TAPPING
TTae and Chip Thickness fz
n d1
TURNING
ae
hm
To calculate average chip thickness: hm = fz • (
ae ) d1
Simplified formula for shown application and 90° angles on the tool. The chip thickness defines the load on the cutting edge.
widia.com
B55
High-Performance Solid Carbide End Mills
INDEXABLE MILLING
Trochoidal Milling TTHelix Angle and Chip Thickness The chip thickness (h) depends on the helix angle of the cutting edge. If the feed fz is constant, the chip thickness gets thinner as helix angle rises. That means with more helix angle, the chip gets thinner — or you can rise feed rate to increase productivity and load to the cutting edge.
SOLID END MILLING HOLEMAKING
TTCalculation of Chip Thickness
TAPPING
The chip thickness (h) is not constant, but defines the load of the cutting edge. By reducing the load on the cutting edge, machining at higher speeds is possible through the machining parameters. For easier calculation, use an average chip thickness hm. When calculating machining data this way cutting data may be compromised because the workpiece is often a different shape.
fz
fz
fz
B
ap
b
TURNING
c
fz fs/2
fs/2 hm
h
hm=
ae 360º • • fz • sin c p • fs D
* Solid End Mills: c = 90°-l
hm [mm]
=
average chip thickness
fs [°]
=
engagement angle
ae [mm]
=
width of engagement
D1 [mm]
=
outer diameter tool
fz [mm]
=
feed per tooth
c [°]
=
lead angle
l [°]
=
helix angle *
NOTE: It makes no difference if the tool is solid or an indexable milling tool.
B56
widia.com
High-Performance Solid Carbide End Mills
INDEXABLE MILLING
Trochoidal Milling TTDifferences between hm and hx In conventional milling, it makes sense to calculate the load to the cutting edge through hm. With reducing the ae to very low values, you can calculate with the maximum chip thickness hx to make sure that the feed per tooth is set up correctly.
SOLID END MILLING HOLEMAKING
Smart Machining
hm = 360º/p∙fs∙ae/D∙fz∙sin x
hx = 360º/p∙fs∙2∙ae/D∙fz∙sin x
hm [mm]
=
average chip thickness
hx [mm]
=
maximum chip thickness
fs [°]
=
engagement angle
fs [°]
=
engagement angle
ae [mm]
=
width of engagement
ae [mm]
=
width of engagement
D1 [mm]
=
outer diameter tool
D1 [mm]
=
outer diameter tool
fz [mm]
=
feed per tooth
fz [mm]
=
feed per tooth
c [°]
=
lead angle
c [°]
=
lead angle
l [°]
=
helix angle *
l [°]
=
helix angle *
TAPPING
Conventional
TURNING
* Solid End Mills: c = 90°-l Trochoidal Milling can be performed with solid or indexable milling tools.
widia.com
B57
GENERAL PURPOSE SOLID CAR 2-F L U T E GP P ages B 6 0 – B 67 • D002/D012/4002/4012 • D001/D011/2838/4001/4011/4021
3-F LU T E GP P ages B 6 0, B 6 8 – B71 • 4003/4013/D003/D013
B58
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RBIDE END MILLS 4 -F L U T E GP P ages B 6 0, B72 – B78 • 4004/4014/2528/4004/4014/4024 • D010/4000/4010 • 4004/4014/4024
WIDIA-Hanita™ General Purpose End Mills offer plunging, slotting, and profiling for a wide range of materials and applications. Designed to provide high metal removal rates and excellent surface conditions at a value price.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
General Purpose End Mills 2-, 3-, and 4-Flute General Purpose Solid Carbide End Mills
2-, 4-Flute Materials:
A wide range of diameters, lengths, and corner styles (such as chamfered, sharp edge, and ball nose) are available from stock.
P M K
3-Flute Materials: P M K N 30º Helix Angle For roughing and finishing. High-Quality Substrate Improved tool life and MRR.
Eccentric Relief Edge strength and stability.
Centre Cutting For plunging and ramping.
TiAlN PVD Coating High tool life.
2-Flute
4-Flute D002 D012/4002 4012
4004/4014/2528/4004/4014/4024
• Wide range of lengths-of-cut — short, regular, long, and extra long. • Steel, stainless steel, and cast iron. • Centre cut.
• Wide range of lengths-of-cut — short, regular, long, and extra long. • Steel, stainless steel, and cast iron.
D001/D011/2838/4001/4011/4021 • Wide range of lengths-of-cut — short, regular, long, and extra long. • Steel, stainless steel, and cast iron. • Centre cut ball nose.
D010/4000/4010 • Wide range of lengths-of-cut — short, regular, long, and extra long. • Steel, stainless steel, and cast iron. • Centre cut ball nose.
4003/4013/D003/D013 • Centre cutting. • Short length-of-cut and overall length for ramping applications. • Steel, stainless, and cast iron.
4004/4014/4024 • Regular length-of-cut with corner radius. • Steel, stainless steel, and cast iron. • Centre cut.
3-Flute
FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B61–B78.
B60
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series D002 • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number D0020300T004
D1 3,0
D 6
length of cut Ap1 max 4,00
length L 50
BCH —
SOLID END MILLING
Detail X
v v v
TIALN 5877503
HOLEMAKING TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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B61
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4002 4012 • Metric
SOLID END MILLING
Detail X
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 40020100T004 40020150T004 40020180T004 40020200T006 40020250T006 40020300T009 40020300T019 40120300T025 40020350T012 40020400T012 40020400T012S 40020400T019 40020400T019S 40120400T031S 40120400T031 40020450T014S 40020500T014S 40020500T014 40020500T020S 40020500T020 40120500T031S 40120500T031 40020550T014 40020550T014S 40020600T016S 40020600T016 40020600T028 40020600T028S 40120600T038S 40120600T038 40020700T020 40020700T020S 40020800T020 40020800T020S 40020800T028S 40020800T028 40120800T041S 40120800T041 40020900T020 40020900T020S 40021000T022 40021000T022S 40021000T032S 40021000T032 40121000T045S 40121000T045 40021100T025S 40021100T025 40021200T025 40021200T025S 40021200T045 40021200T045S 40121200T075S 40121200T075 40021400T032S 40021400T032
TAPPING TURNING B62
D1 1,0 1,5 1,8 2,0 2,5 3,0 3,0 3,0 3,5 4,0 4,0 4,0 4,0 4,0 4,0 4,5 5,0 5,0 5,0 5,0 5,0 5,0 5,5 5,5 6,0 6,0 6,0 6,0 6,0 6,0 7,0 7,0 8,0 8,0 8,0 8,0 8,0 8,0 9,0 9,0 10,0 10,0 10,0 10,0 10,0 10,0 11,0 11,0 12,0 12,0 12,0 12,0 12,0 12,0 14,0 14,0
D 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 6 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 7 8 8 8 8 8 8 9 9 10 10 10 10 10 10 11 11 12 12 12 12 12 12 14 14
length of cut Ap1 max 4,00 4,00 4,00 6,30 6,30 9,50 19,00 25,00 12,00 12,00 12,00 19,00 19,00 31,00 31,00 14,00 14,00 14,00 20,00 20,00 31,00 31,00 14,00 14,00 16,00 16,00 28,00 28,00 38,00 38,00 20,00 20,00 20,00 20,00 28,00 28,00 41,00 41,00 20,00 20,00 22,00 22,00 32,00 32,00 45,00 45,00 25,00 25,00 25,00 25,00 45,00 45,00 75,00 75,00 32,00 32,00
length L 38 38 38 38 38 38 63 75 54 50 50 63 63 75 75 50 50 50 63 63 100 100 50 50 50 50 76 76 100 100 63 63 63 63 76 76 100 100 63 63 72 72 89 89 100 100 76 76 76 76 100 100 150 150 83 83
BCH — — — — — — — — — 0,10 — 0,10 — — 0,10 — — 0,10 — 0,10 — 0,10 0,10 — — 0,10 0,10 — — 0,10 0,10 — 0,20 — — 0,20 — 0,20 0,20 — 0,20 — — 0,20 — 0,20 — 0,30 0,30 — 0,30 — — 0,30 — 0,30
v v v
TIALN 5873484 5873485 5873486 5873487 5873488 5873489 5873490 5873491 5873492 5873493 6092621 5873494 6092622 6092623 5873495 6092624 6092627 5873498 6092628 5873499 6092631 5873500 5873501 6092632 6092633 5873502 5873503 6092634 6092636 5873504 5873505 6092637 5873506 6092638 6092639 5873507 6092640 5873508 5873509 6092641 5873510 6092643 6092644 5873511 6092645 5873512 6092646 5873513 5873514 6092647 5873515 6092648 6092650 5873516 6092651 5873517
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4002 4012 • Metric (continued)
v
first choice
j
alternate choice P M K N S H
D 14 14 14 14 16 16 16 16 16 16 18 18 18 18 20 20 20 20 20
length of cut Ap1 max 50,00 50,00 75,00 75,00 32,00 32,00 56,00 56,00 75,00 75,00 38,00 38,00 60,00 60,00 38,00 38,00 56,00 75,00 75,00
length L 100 100 150 150 89 89 110 110 150 150 100 100 125 125 104 104 125 150 150
BCH — 0,30 — 0,30 0,30 — — 0,30 — 0,30 0,30 — 0,30 — — 0,30 — — 0,30
v v
TIALN 6092653 5873518 6092654 5873519 5873520 6092657 6092658 5873531 6092659 5873532 5873533 6092660 5873534 6092681 6092683 5873536 6092684 6092685 5873538
TAPPING
D1 14,0 14,0 14,0 14,0 16,0 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 20,0 20,0 20,0 20,0 20,0
v
HOLEMAKING
catalogue number 40021400T050S 40021400T050 40121400T075S 40121400T075 40021600T032 40021600T032S 40021600T056S 40021600T056 40121600T075S 40121600T075 40021800T038 40021800T038S 40021800T060 40021800T060S 40022000T038S 40022000T038 40022000T056S 40122000T075S 40122000T075
SOLID END MILLING
Detail X
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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B63
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series D001 D011 • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number D0110200T006 D0010300T004 D0110700T013 D0111000T019
D1 2,0 3,0 7,0 10,0
D 6 6 8 10
length of cut Ap1 max 6,00 4,00 13,00 19,00
v v v
length L 57 50 63 72
TIALN 5880362 5880363 5880369 5880381
Series 2838 • Metric
TAPPING v
first choice
j
alternate choice
TURNING
P M K N S H
catalogue number 28381600T026
D1 16,0
D 16
length of cut Ap1 max 26,00
length L 92
v v v
TIALN 5880460
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B64
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4001 4011 4021 • Metric
first choice
j
alternate choice P M K N S H
D 3 3 3 3 3 4 4 4 5 6 5 6 6 6 8 10 10 12 12 16 20
length of cut Ap1 max 4,00 5,00 6,30 7,00 9,50 12,00 19,00 31,00 14,00 14,00 20,00 20,00 28,00 38,00 20,00 22,00 45,00 25,00 45,00 75,00 38,00
length L 38 38 38 38 38 50 63 75 50 50 63 63 76 100 63 76 100 75 100 150 100
v v
TIALN 5880387 5880388 5880389 5880390 5880391 5880393 5880395 5880396 6209446 5880397 6209447 5880398 5880399 5880400 5880401 5880404 5880406 5880407 5880408 6209449 5880412
TAPPING
D1 1,0 1,5 2,0 2,5 3,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 8,0 10,0 10,0 12,0 12,0 16,0 20,0
v
HOLEMAKING
catalogue number 40010100T004 40010150T005 40010200T006 40010250T007 40010300T009 40010400T012 40110400T019 40210400T031 40010500T014 40210500T014 40110500T020 40010600T020 40110600T028 40210600T038 40010800T020 40011000T022 40211000T045 40011200T025 40111200T045 40211600T075 40012000T038
SOLID END MILLING
v
TURNING
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B65
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Application Data • Series D002 4002 • Metric
Side Milling (A) and Slotting (B)
SOLID END MILLING
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 90 – 115 fz 60 – 80 fz 120 – 150 fz 110 – 140 fz
D1 — Diameter 1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
Application Data • Series D012 4012 • Metric
TAPPING
Side Milling (A)
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
TiAlN Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
TURNING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B66
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Application Data • Series D001 D011 2838 4001 • Metric
Side Milling (A) and Slotting (B)
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz
1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
HOLEMAKING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • Series 4011 4021 • Metric
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
TiAlN Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
TAPPING
Side Milling (A)
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
TURNING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
SOLID END MILLING
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
B67
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series D003..S D013..S • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
catalogue number D0030300T004S D0030350W004S
D1 3,0 3,5
length of cut Ap1 max 4,00 4,00
D 6 6
v v v
length L 50 50
TIALN 6144353 6144394
HOLEMAKING
Series D003 D013 • Metric
TAPPING
Detail X v
first choice
j
alternate choice P M K N S H
TURNING
catalogue number D0130600T010 D0131000T019
D1 6,0 10,0
D 6 10
length of cut Ap1 max 10,00 19,00
length L 57 72
BCH 0,10 0,20
v v v
TIALN 6144377 6144383
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B68
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4003..S 4013..S • Metric
v
first choice
j
alternate choice
D1 1,0 1,5 2,0 2,5 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0 20,0
D 3 3 3 3 3 6 4 4 6 6 6 6 8 8 10 10 12 12 16 16 20
length of cut Ap1 max 4,00 4,00 6,30 6,30 9,50 19,00 12,00 19,00 14,00 20,00 16,00 28,00 19,00 28,00 22,00 32,00 25,00 45,00 32,00 56,00 64,00
length L 38 38 38 38 38 63 50 63 50 63 50 75 63 75 76 89 75 100 89 110 125
v v
TIALN 6144056 6144057 6144058 6144059 6144060 6145199 6144551 6145200 6144552 6145231 6144553 6145232 6144554 6145233 6144555 6145234 6144556 6145235 6144557 6145238 6145241
HOLEMAKING
catalogue number 40030100T004S 40030150T004S 40030200T006S 40030250T006S 40030300T009S 40130300T019S 40030400T012S 40130400T019S 40030500T014S 40130500T020S 40030600T016S 40130600T028S 40030800T019S 40130800T028S 40031000T022S 40131000T032S 40031200T025S 40131200T045S 40031600T032S 40131600T056S 40132000T064S
v
SOLID END MILLING
P M K N S H
TAPPING TURNING
widia.com
B69
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4003 4013 • Metric
Detail X
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 40030400T012 40130400T019 40130500T020 40030600T016 40130600T028 40030800T019 40130800T028 40031000T022 40131000T032 40031200T025 40131200T045 40031600T032 40131600T056
D1 4,0 4,0 5,0 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0
D 4 4 6 6 6 8 8 10 10 12 12 16 16
length of cut Ap1 max 12,00 19,00 20,00 16,00 28,00 19,00 28,00 22,00 32,00 25,00 45,00 32,00 56,00
length L 50 63 63 50 75 63 75 76 89 75 100 89 110
BCH 0,10 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,30
v v v
TIALN 6145107 6145181 6145182 6145109 6145183 6145110 6145184 6145171 6145185 6145172 6145186 6145173 6145187
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B70
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Application Data • Series D003..S D013..S D003 D013 4003..S 4003 • Metric
Side Milling (A) and Slotting (B)
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz
1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
HOLEMAKING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters >12mm.
Application Data • Series 4013..S 4013 • Metric
ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A).
TiAlN Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz
1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters >12mm.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
widia.com
B71
TURNING
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A
TAPPING
Side Milling (A)
SOLID END MILLING
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series D004 D014 • Metric
SOLID END MILLING
Detail X
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number D0040200T004 D0140200T007 D0140250T008 D0040300T005 D0140300T008 D0140350T010 D0040400T008S D0140400T011S D0140400T011 D0040500T009S D0140500T013 D0140550T013S D0040600T010 D0140600T013S D0140600T013 D0140750T019 D0040800T012 D0140800T019S D0140800T019 D0041000T014 D0141000T022S D0141000T022 D0041200T016S D0141200T026 D0141200W026S D0041600T022 D0141600T032 D0141600W032
TAPPING
D1 2,0 2,0 2,5 3,0 3,0 3,5 4,0 4,0 4,0 5,0 5,0 5,5 6,0 6,0 6,0 7,5 8,0 8,0 8,0 10,0 10,0 10,0 12,0 12,0 12,0 16,0 16,0 16,0
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 16 16 16
length of cut Ap1 max 4,00 7,00 8,00 5,00 8,00 10,00 8,00 11,00 11,00 9,00 13,00 13,00 10,00 13,00 13,00 19,00 12,00 19,00 19,00 14,00 22,00 22,00 16,00 26,00 26,00 22,00 32,00 32,00
length L 50 57 57 50 57 57 54 57 57 54 57 57 54 57 57 63 58 63 63 66 72 72 73 83 83 82 92 92
BCH — — — — — — — — 0,10 — 0,10 — 0,10 — 0,10 0,10 0,20 — 0,20 0,20 — 0,20 — 0,30 — 0,30 0,30 0,30
v v v
TIALN 5825894 5825895 5825896 5825897 5825898 5825899 6085348 6085349 5825931 6085361 5825934 6085363 5825936 6085365 5825937 5825941 5825942 6085371 5825943 5825946 6085375 5825947 6085376 5825949 6085397 5825952 5825953 5825963
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
B72
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 2528 • Metric
Detail X
first choice
j
alternate choice P M K N S H
catalogue number 25280800T019S 25280800T019 25281000T022
D1 8,0 8,0 10,0
D 8 8 10
length of cut Ap1 max 19,00 19,00 22,00
length L 63 63 72
BCH — 0,20 0,20
SOLID END MILLING
v
v v v
TIALN 6086495 5825981 5825982
HOLEMAKING TAPPING TURNING
widia.com
B73
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4004 4014 4024 • Metric
Detail X
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number 40040100T004 40040150T004 40040200T006 40040250T006 40040300T009 40140300T019 40240300T025 40040350T012 40040400T011 40040400T011S 40140400T019S 40140400T019 40240400T031S 40240400T031 40040450T014S 40040450T014 40040500T013S 40040500T013 40040500T020S 40040500T020 40140500T030S 40140500T030 40240500T031S 40240500T031 40040600T016S 40040600T016 40140600T028S 40140600T028 40240600T038S 40240600T038 40040700T020S 40040700T020 40040800T021S 40040800T020S 40040800T020 40140800T028S 40140800T028 40240800T041S 40240800T041 40040900T020S 40040900T020 40041000T022 40041000T022S 40141000T032S 40141000T032 40241000T045S 40241000T045 40041200T025S 40041200T025 40141200T045 40141200W045S 40141200T045S 40241200T075S 40241200T075 40041400T032S 40041400T032
TAPPING TURNING B74
D1 1,0 1,5 2,0 2,5 3,0 3,0 3,0 3,5 4,0 4,0 4,0 4,0 4,0 4,0 4,5 4,5 5,0 5,0 5,0 5,0 5,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 6,0 7,0 7,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 9,0 9,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 14,0 14,0
D 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 9 9 10 10 10 10 10 10 12 12 12 12 12 12 12 14 14
length of cut Ap1 max 4,00 4,00 6,30 6,30 9,50 19,00 25,00 12,00 11,00 11,00 19,00 19,00 31,00 31,00 14,00 14,00 13,00 13,00 20,00 20,00 30,00 30,00 31,00 31,00 16,00 16,00 28,00 28,00 38,00 38,00 20,00 20,00 20,00 20,00 20,00 28,00 28,00 41,00 41,00 20,00 20,00 22,00 22,00 32,00 32,00 45,00 45,00 25,00 25,00 45,00 45,00 45,00 75,00 75,00 32,00 32,00
length L 38 38 38 38 38 63 75 50 50 50 63 63 75 75 50 50 50 50 63 63 75 75 100 100 50 50 75 75 100 100 63 63 63 50 50 75 75 100 100 63 63 72 72 89 89 100 100 89 89 100 100 100 150 150 83 83
BCH — — — — — — — — 0,10 — — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — 0,10 — — 0,20 — 0,20 — 0,20 — 0,20 0,20 — — 0,20 — 0,20 — 0,30 0,30 — — — 0,30 — 0,30
v v v
TIALN 5826016 5826017 5826018 5826019 5826020 5826021 5826022 5826023 5826024 6085576 6085577 5826025 6085578 5826026 6085579 5826027 6085580 5826028 6085581 5826029 6085582 5826030 6085583 5826031 6085584 5826032 6085585 5826033 6085586 5826034 6085587 5826035 6200965 6085588 5826036 6085589 5826037 6085590 5826038 6085591 5826039 5826040 6085592 6085593 5826041 6085594 5826042 6085595 5826043 5826044 6085611 6085596 6085597 5826045 6085598 5826046
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series 4004 4014 4024 • Metric (continued)
Detail X
first choice
j
alternate choice P M K N S H
D 14 14 14 14 16 16 16 16 16 16 18 18 18 18 18 18 20 20 20 20 20 20 20
length of cut Ap1 max 50,00 50,00 75,00 75,00 32,00 32,00 56,00 56,00 75,00 75,00 38,00 38,00 60,00 60,00 75,00 75,00 38,00 38,00 56,00 56,00 75,00 75,00 75,00
length L 100 100 150 150 92 92 110 110 150 150 100 100 125 125 150 150 104 104 125 125 150 150 150
BCH — 0,30 — 0,30 — 0,30 — 0,30 — 0,30 — 0,30 — 0,30 — 0,30 — 0,30 0,30 — — 0,30 0,30
v v
TIALN 6085599 5826047 6085600 5826049 6085601 5826061 6085602 5826062 6085603 5826063 6085604 5826064 6085605 5826065 6085606 5826066 6085607 5826067 5826068 6085608 6085609 5826069 5826084
TAPPING
D1 14,0 14,0 14,0 14,0 16,0 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 18,0 18,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0
v
HOLEMAKING
catalogue number 40141400T050S 40141400T050 40241400T075S 40241400T075 40041600T032S 40041600T032 40141600T056S 40141600T056 40241600T075S 40241600T075 40041800T038S 40041800T038 40141800T060S 40141800T060 40241800T075S 40241800T075 40042000T038S 40042000T038 40142000T056 40142000T056S 40242000T075S 40242000T075 40242000W075
SOLID END MILLING
v
Series 4004 4014 4024 • Radius • Metric
TURNING
v
first choice
j
alternate choice P M K N S H
catalogue number 40041000T022R100
D1 10,0
D 10
length of cut Ap1 max 22,00
length L 72
Re 1,00
v v v
TIALN 6337741
NOTE: R efer to the NOVO™ app for the complete GP end mill offering.
widia.com
B75
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Series D010 • Metric
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number D0100400T011 D0100500T013 D0100800T019 D0101000T022 D0101200T026
D1 4,0 5,0 8,0 10,0 12,0
D 6 6 8 10 12
length of cut Ap1 max 11,00 13,00 19,00 22,00 26,00
v v v
length L 57 57 63 72 83
TIALN 5825528 5825529 5825531 5825532 5825533
Series 4000 4010 • Metric
TAPPING
v
first choice
j
alternate choice P M K N S H
TURNING
catalogue number 40000200T006 40000300T009 40000300T020 40000400T014 40100400T025 40000500T016 40100500T030 40000600T016 40100600T019 40100600T030 40000800T019 40100800T028 40100800T040 40001000T022 40101000T032 40101000T040 40001200T025 40101200T045 40001600T032 40101600T065
B76
D1 2,0 3,0 3,0 4,0 4,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 8,0 10,0 10,0 10,0 12,0 12,0 16,0 16,0
D 3 3 3 4 4 5 5 6 6 6 8 8 8 10 10 10 12 12 16 16
length of cut Ap1 max 6,30 9,50 20,00 14,00 25,00 16,00 30,00 16,00 19,00 30,00 19,00 28,00 40,00 22,00 32,00 40,00 25,00 45,00 32,00 65,00
length L 38 38 75 50 75 50 75 50 63 75 63 76 100 72 89 100 75 150 89 150
v v v
TIALN 5825555 6231685 5825556 5825557 5825558 5825559 5825560 5825573 5825574 5825575 5825576 6232638 5825577 5825578 6232639 5825579 5825580 5825581 5825585 5825586
widia.com
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Application Data • Series D014 2528 4014 4024 • Metric
Side Milling (A) A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
SOLID END MILLING
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
TiAlN Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions.For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
Application Data • 4004 Series • Metric
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — Vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 90 – 115 fz 60 – 80 fz 120 – 150 fz 110 – 140 fz
D1 — Diameter 1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
TURNING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on greater than 12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
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TAPPING
Side Milling (A) and Slotting (B)
B77
General Purpose Solid Carbide End Mills • Roughing/Finishing
INDEXABLE MILLING
Application Data • Series 4000 4010 • Metric
Side Milling (A) and Slotting (B)
SOLID END MILLING
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
HOLEMAKING
Application Data • Series D010 • Metric
TAPPING
Side Milling (A)
Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
TiAlN Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
Recommended feed per tooth (fz = mm/th) for side milling (A). D1 — Diameter mm fz fz fz fz fz fz fz fz fz
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
TURNING
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.
B78
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The ALL-STAR Programme Features Only the Most Popular Platforms, Grades, and Sizes. Find regional All-Star product availability using the All-Star filter.
For The Complete Offering Visit the WIDIA NOVO™ Electronic Tool Catalogue or WIDIA.COM. Download NOVO for PC or tablet on widia.com
HOLEMAKING S OLID CA RBIDE DRIL L S P ages C 4 – C 4 3 VariDrill™ TOP DRILL S™ TOP DRILL S+™ TOP DRILL Deep Hole
MODU L A R DRIL L S P ages C 4 4 – C 5 6 TOP DRILL™ Modular X (TDMX) — Extra-Stable Modular Drill TOP DRILL M1™ (TDM1) — Versatile Modular Drilling System
C2
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INDE X A BL E DRIL L S P ages C 5 8 – C 74 Top Cut 4™ — Next Generation Indexable Drill
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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SOLID CARBIDE DRILLS VariDrill ™ P ages C 6 – C 23 VariDrill solid carbide drills are a technologically advanced holemaking solution. These high-performance solid carbide drills were designed in Germany to provide the transportation, aerospace, general engineering, and energy industries with a tool that performs on multiple materials.
TOP DRIL L S ™ and TOP DRILL S+ ™ P ages C 24 – C 37
TOP DRIL L Deep Hole P ages C 3 8 – C 4 3
C4
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TDMX
VariDrill™
WIDIA provides a growing portfolio of drilling solutions to machine steels, stainless steels, cast iron, and high-temp alloys to create components for the energy industry.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
WIDIA™ VariDrill™ The VariDrill advanced-point geometry design offers the ultimate solution for multipurpose drilling operations. It offers dependable tool life in all materials due to less chipping on the cutting edge. • Reduced chipping on cutting edge means longer tool life. • Geometry design offers strength and versatility.
Materials: P M K
N
S
Lengths Available with and without through coolant channels.
• Delivers proper surface finish across multiple materials: Steel, stainless steel, cast iron, aluminium, and high-temp alloys.
Diameter Range 1–20mm
Grade: WU25PD
WIDIA WU25PD™ drilling grade Extremely high wear resistance and longer tool life.
VariDrill core design Free chip flow and chip evacuation.
VariDrill point design Long tool life in all materials; less chipping on cutting edge.
Marginless design Distributes cutting forces evenly for less chipping on the cutting edge.
C6
Precision shank Low runout.
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Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS201A • VDS401A • 3 x D
first choice
j
alternate choice P M K N S H
SOLID END MILLING
v
v v v v v
D1 diameter L4 max 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
L3 7 7 7 7 7 9 9 9 9 9 9 9 9 9 9 13 13 13 13 13 13 13 13 13 17 17 17 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
L5 0,1 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6
L 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62
LS 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
CF e e e e e e i e i e i e i e i e e i e i e i e i e i e i e i e i e i e i e e i e i e i e i e i e i e i e i e i i
WU25PD 4144195 4144200 4144523 4144524 4144527 4144528 4140270 4144529 4140271 4144530 4140272 4144531 4140423 4144532 4140424 4144533 4144534 4140426 4144535 4140427 4144536 4140428 4144537 4140429 4144539 4140431 4144542 4140434 4144544 4140436 4144546 4140438 4144549 4140441 4144552 4140444 4144553 4143907 4140299 4143908 4140300 4143909 4140301 4143911 4140303 4143913 4140305 4143914 4140306 4143916 4140308 4143918 4140310 4143920 4140312 4140313
C7
TURNING
in .0394 .0433 .0472 .0512 .0551 .0591 .0591 .0630 .0630 .0669 .0669 .0709 .0709 .0748 .0748 .0781 .0787 .0787 .0827 .0827 .0866 .0866 .0906 .0906 .0945 .0945 .0984 .0984 .1024 .1024 .1063 .1063 .1102 .1102 .1142 .1142 .1160 .1181 .1181 .1200 .1200 .1220 .1220 .1260 .1260 .1299 .1299 .1339 .1339 .1378 .1378 .1417 .1417 .1457 .1457 .1470
TAPPING
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mm 1,000 1,100 1,200 1,300 1,400 1,500 1,500 1,600 1,600 1,700 1,700 1,800 1,800 1,900 1,900 1,984 2,000 2,000 2,100 2,100 2,200 2,200 2,300 2,300 2,400 2,400 2,500 2,500 2,600 2,600 2,700 2,700 2,800 2,800 2,900 2,900 2,947 3,000 3,000 3,048 3,048 3,100 3,100 3,200 3,200 3,300 3,300 3,400 3,400 3,500 3,500 3,600 3,600 3,700 3,700 3,734
HOLEMAKING
catalogue number VDS201A01000 VDS201A01100 VDS201A01200 VDS201A01300 VDS201A01400 VDS201A01500 VDS401A01500 VDS201A01600 VDS401A01600 VDS201A01700 VDS401A01700 VDS201A01800 VDS401A01800 VDS201A01900 VDS401A01900 VDS201A01984 VDS201A02000 VDS401A02000 VDS201A02100 VDS401A02100 VDS201A02200 VDS401A02200 VDS201A02300 VDS401A02300 VDS201A02400 VDS401A02400 VDS201A02500 VDS401A02500 VDS201A02600 VDS401A02600 VDS201A02700 VDS401A02700 VDS201A02800 VDS401A02800 VDS201A02900 VDS401A02900 VDS201A02947 VDS201A03000 VDS401A03000 VDS201A03048 VDS401A03048 VDS201A03100 VDS401A03100 VDS201A03200 VDS401A03200 VDS201A03300 VDS401A03300 VDS201A03400 VDS401A03400 VDS201A03500 VDS401A03500 VDS201A03600 VDS401A03600 VDS201A03700 VDS401A03700 VDS401A03734
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS201A • VDS401A • 3 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING
catalogue number VDS201A03800 VDS401A03800 VDS201A03900 VDS401A03900 VDS201A04000 VDS401A04000 VDS201A04039 VDS201A04100 VDS401A04100 VDS201A04200 VDS401A04200 VDS201A04300 VDS401A04300 VDS201A04400 VDS401A04400 VDS201A04500 VDS401A04500 VDS201A04600 VDS401A04600 VDS201A04700 VDS401A04700 VDS201A04763 VDS201A04800 VDS401A04800 VDS201A04900 VDS401A04900 VDS201A05000 VDS401A05000 VDS201A05100 VDS401A05100 VDS201A05200 VDS401A05200 VDS201A05300 VDS401A05300 VDS201A05400 VDS401A05400 VDS201A05500 VDS401A05500 VDS201A05600 VDS401A05600 VDS201A05700 VDS401A05700 VDS201A05800 VDS401A05800 VDS201A05900 VDS401A05900 VDS201A06000 VDS401A06000 VDS201A06100 VDS401A06100 VDS201A06200 VDS401A06200 VDS201A06300 VDS401A06300 VDS201A06350 VDS201A06400 VDS401A06400 VDS201A06500 VDS401A06500 VDS201A06600 VDS401A06600 VDS201A06700 VDS401A06700 VDS201A06800
TAPPING TURNING C8
mm 3,800 3,800 3,900 3,900 4,000 4,000 4,039 4,100 4,100 4,200 4,200 4,300 4,300 4,400 4,400 4,500 4,500 4,600 4,600 4,700 4,700 4,763 4,800 4,800 4,900 4,900 5,000 5,000 5,100 5,100 5,200 5,200 5,300 5,300 5,400 5,400 5,500 5,500 5,600 5,600 5,700 5,700 5,800 5,800 5,900 5,900 6,000 6,000 6,100 6,100 6,200 6,200 6,300 6,300 6,350 6,400 6,400 6,500 6,500 6,600 6,600 6,700 6,700 6,800
in .1496 .1496 .1535 .1535 .1575 .1575 .1590 .1614 .1614 .1654 .1654 .1693 .1693 .1732 .1732 .1772 .1772 .1811 .1811 .1850 .1850 .1875 .1890 .1890 .1929 .1929 .1969 .1969 .2008 .2008 .2047 .2047 .2087 .2087 .2126 .2126 .2165 .2165 .2205 .2205 .2244 .2244 .2283 .2283 .2323 .2323 .2362 .2362 .2402 .2402 .2441 .2441 .2480 .2480 .2500 .2520 .2520 .2559 .2559 .2598 .2598 .2638 .2638 .2677
L4 max 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24
L3 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34
L5 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1
L 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
CF e i e i e i e e i e i e i e i e i e i e i e e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e e i e i e i e i e
WU25PD 4143922 4140314 4143923 4140315 4143925 4140317 4143926 4143928 4140320 4143929 4140321 4143931 4140323 4143933 4140325 4143934 4140326 4143935 4140328 4143937 4140330 4143938 4143939 4140332 4143941 4140334 4143942 4140335 4143943 4140336 4143946 4140339 4143947 4140340 4143948 4140341 4143950 4140343 4143952 4140345 4143954 4140347 4143955 4140348 4143956 4140349 4143958 4140351 4143959 4140352 4143960 4140353 4143961 4140354 4143962 4143963 4140356 4143964 4140357 4143966 4140359 4143968 4140361 4143970
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Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS201A • VDS401A • 3 x D (continued)
v
first choice
j
alternate choice v v v v v
D1 diameter L4 max 24 24 24 24 24 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35
L3 34 34 34 34 34 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47
L5 1,1 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7
L 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
D 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
CF i e i e i e i e i e i e i e i e i e i e i e i e e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i
WU25PD 4140363 4143971 4140364 4143972 4140365 4143973 4140366 4143975 4140368 4143976 4140369 4143977 4140370 4143978 4140371 4143980 4140373 4143981 4140374 4143982 4140375 4143983 4140376 4143984 4143985 4140378 4143986 4140379 4143987 4140380 4143988 4140381 4143990 4140383 4143992 4140385 4143993 4140386 4143994 4140387 4143996 4140389 4143997 4140390 4143998 4140391 4143999 4140392 4144001 4140394 4144002 4140395 4144004 4140397 4144005 4140398 4144007 4140400 4144008 4140401 4144009 4140402 4144010 4140403
C9
TURNING
in .2677 .2717 .2717 .2756 .2756 .2795 .2795 .2835 .2835 .2874 .2874 .2913 .2913 .2953 .2953 .2992 .2992 .3031 .3031 .3071 .3071 .3110 .3110 .3125 .3150 .3150 .3189 .3189 .3228 .3228 .3268 .3268 .3307 .3307 .3346 .3346 .3386 .3386 .3425 .3425 .3465 .3465 .3504 .3504 .3543 .3543 .3583 .3583 .3622 .3622 .3661 .3661 .3701 .3701 .3740 .3740 .3780 .3780 .3819 .3819 .3858 .3858 .3898 .3898
TAPPING
widia.com
mm 6,800 6,900 6,900 7,000 7,000 7,100 7,100 7,200 7,200 7,300 7,300 7,400 7,400 7,500 7,500 7,600 7,600 7,700 7,700 7,800 7,800 7,900 7,900 7,938 8,000 8,000 8,100 8,100 8,200 8,200 8,300 8,300 8,400 8,400 8,500 8,500 8,600 8,600 8,700 8,700 8,800 8,800 8,900 8,900 9,000 9,000 9,100 9,100 9,200 9,200 9,300 9,300 9,400 9,400 9,500 9,500 9,600 9,600 9,700 9,700 9,800 9,800 9,900 9,900
HOLEMAKING
catalogue number VDS401A06800 VDS201A06900 VDS401A06900 VDS201A07000 VDS401A07000 VDS201A07100 VDS401A07100 VDS201A07200 VDS401A07200 VDS201A07300 VDS401A07300 VDS201A07400 VDS401A07400 VDS201A07500 VDS401A07500 VDS201A07600 VDS401A07600 VDS201A07700 VDS401A07700 VDS201A07800 VDS401A07800 VDS201A07900 VDS401A07900 VDS201A07938 VDS201A08000 VDS401A08000 VDS201A08100 VDS401A08100 VDS201A08200 VDS401A08200 VDS201A08300 VDS401A08300 VDS201A08400 VDS401A08400 VDS201A08500 VDS401A08500 VDS201A08600 VDS401A08600 VDS201A08700 VDS401A08700 VDS201A08800 VDS401A08800 VDS201A08900 VDS401A08900 VDS201A09000 VDS401A09000 VDS201A09100 VDS401A09100 VDS201A09200 VDS401A09200 VDS201A09300 VDS401A09300 VDS201A09400 VDS401A09400 VDS201A09500 VDS401A09500 VDS201A09600 VDS401A09600 VDS201A09700 VDS401A09700 VDS201A09800 VDS401A09800 VDS201A09900 VDS401A09900
SOLID END MILLING
P M K N S H
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS201A • VDS401A • 3 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING TAPPING TURNING
catalogue number VDS201A10000 VDS401A10000 VDS201A10100 VDS401A10100 VDS201A10200 VDS401A10200 VDS201A10300 VDS401A10300 VDS201A10400 VDS401A10400 VDS201A10500 VDS401A10500 VDS201A10600 VDS401A10600 VDS201A10700 VDS401A10700 VDS201A10800 VDS401A10800 VDS201A10900 VDS401A10900 VDS201A11000 VDS401A11000 VDS201A11100 VDS401A11100 VDS201A11200 VDS401A11200 VDS201A11300 VDS401A11300 VDS401A11400 VDS201A11500 VDS401A11500 VDS201A11600 VDS401A11600 VDS201A11700 VDS401A11700 VDS201A11800 VDS401A11800 VDS201A11900 VDS401A11900 VDS201A12000 VDS401A12000 VDS201A12100 VDS401A12100 VDS201A12200 VDS401A12200 VDS201A12300 VDS401A12300 VDS401A12400 VDS201A12500 VDS401A12500 VDS201A12600 VDS401A12600 VDS201A12700 VDS401A12700 VDS201A12800 VDS401A12800 VDS401A12900 VDS201A13000 VDS401A13000 VDS201A13100 VDS401A13100 VDS201A13200 VDS401A13200 VDS401A13300
C10
mm 10,000 10,000 10,100 10,100 10,200 10,200 10,300 10,300 10,400 10,400 10,500 10,500 10,600 10,600 10,700 10,700 10,800 10,800 10,900 10,900 11,000 11,000 11,100 11,100 11,200 11,200 11,300 11,300 11,400 11,500 11,500 11,600 11,600 11,700 11,700 11,800 11,800 11,900 11,900 12,000 12,000 12,100 12,100 12,200 12,200 12,300 12,300 12,400 12,500 12,500 12,600 12,600 12,700 12,700 12,800 12,800 12,900 13,000 13,000 13,100 13,100 13,200 13,200 13,300
in .3937 .3937 .3976 .3976 .4016 .4016 .4055 .4055 .4094 .4094 .4134 .4134 .4173 .4173 .4213 .4213 .4252 .4252 .4291 .4291 .4331 .4331 .4370 .4370 .4409 .4409 .4449 .4449 .4488 .4528 .4528 .4567 .4567 .4606 .4606 .4646 .4646 .4685 .4685 .4724 .4724 .4764 .4764 .4803 .4803 .4843 .4843 .4882 .4921 .4921 .4961 .4961 .5000 .5000 .5039 .5039 .5079 .5118 .5118 .5157 .5157 .5197 .5197 .5236
L4 max 35 35 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43
L3 47 47 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
L5 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3
L 89 89 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107
LS 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45
D 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
CF e i e i e i e i e i e i e i e i e i e i e i e i e i e i i e i e i e i e i e i e i e i e i e i i e i e i e i e i i e i e i e i i
WU25PD 4144172 4140001 4144423 4140002 4144424 4140163 4144425 4140164 4144427 4140166 4144428 4140167 4144429 4140168 4144430 4140169 4144432 4140171 4144433 4140172 4144434 4140173 4144435 4140174 4144437 4140176 4144438 4140177 4140178 4144440 4140179 4144442 4140181 4144443 4140182 4144444 4140183 4144445 4140184 4144447 4140186 4144448 4140187 4144449 4140188 4144450 4140189 4140191 4144453 4140192 4144454 4140194 4144455 4140195 4144456 4140196 4140197 4144458 4140198 4144460 4140200 4144461 4140201 4140202
widia.com
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS201A • VDS401A • 3 x D (continued)
v
first choice
j
alternate choice v v v v v
D1 diameter L4 max 43 43 43 43 43 43 43 43 43 43 43 43 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51
L3 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73
L5 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,9 2,9 2,9 2,9 2,9 2,9 2,9 3,0 2,9 3,0 3,0 3,0
L 107 107 107 107 107 107 107 107 107 107 107 107 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123 123
LS 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48
D 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
CF i e i e i e i e i i e i e i e i e i i e i i i e i i e i e i i e i i e i i e i e i i e i e i e i e i e i e i i e i i i e i i e i
WU25PD 4140203 4144464 4140204 4144465 4140205 4144466 4140206 4144467 4140207 4140209 4144470 4140210 4144471 4140211 4144472 4140212 4144474 4140214 4140215 4144476 4140216 4140217 4140219 4144480 4140220 4140221 4144482 4140222 4144484 4140224 4140225 4144486 4140226 4140227 4144489 4140229 4140230 4144491 4140231 4144492 4140232 4140234 4144495 4140235 4144496 4140236 4144497 4140237 4144499 4140239 4144500 4140241 4144501 4140242 4140243 4144505 4140245 4140246 4140247 4144508 4140248 4140249 4144510 4140250
C11
TURNING
in .5276 .5315 .5315 .5354 .5354 .5394 .5394 .5433 .5433 .5472 .5512 .5512 .5551 .5551 .5591 .5591 .5630 .5630 .5669 .5709 .5709 .5748 .5787 .5827 .5827 .5866 .5906 .5906 .5945 .5945 .5984 .6024 .6024 .6063 .6102 .6102 .6142 .6181 .6181 .6220 .6220 .6260 .6299 .6299 .6339 .6339 .6378 .6378 .6417 .6417 .6457 .6457 .6496 .6496 .6535 .6575 .6575 .6614 .6654 .6693 .6693 .6732 .6772 .6772
TAPPING
widia.com
mm 13,400 13,500 13,500 13,600 13,600 13,700 13,700 13,800 13,800 13,900 14,000 14,000 14,100 14,100 14,200 14,200 14,300 14,300 14,400 14,500 14,500 14,600 14,700 14,800 14,800 14,900 15,000 15,000 15,100 15,100 15,200 15,300 15,300 15,400 15,500 15,500 15,600 15,700 15,700 15,800 15,800 15,900 16,000 16,000 16,100 16,100 16,200 16,200 16,300 16,300 16,400 16,400 16,500 16,500 16,600 16,700 16,700 16,800 16,900 17,000 17,000 17,100 17,200 17,200
HOLEMAKING
catalogue number VDS401A13400 VDS201A13500 VDS401A13500 VDS201A13600 VDS401A13600 VDS201A13700 VDS401A13700 VDS201A13800 VDS401A13800 VDS401A13900 VDS201A14000 VDS401A14000 VDS201A14100 VDS401A14100 VDS201A14200 VDS401A14200 VDS201A14300 VDS401A14300 VDS401A14400 VDS201A14500 VDS401A14500 VDS401A14600 VDS401A14700 VDS201A14800 VDS401A14800 VDS401A14900 VDS201A15000 VDS401A15000 VDS201A15100 VDS401A15100 VDS401A15200 VDS201A15300 VDS401A15300 VDS401A15400 VDS201A15500 VDS401A15500 VDS401A15600 VDS201A15700 VDS401A15700 VDS201A15800 VDS401A15800 VDS401A15900 VDS201A16000 VDS401A16000 VDS201A16100 VDS401A16100 VDS201A16200 VDS401A16200 VDS201A16300 VDS401A16300 VDS201A16400 VDS401A16400 VDS201A16500 VDS401A16500 VDS401A16600 VDS201A16700 VDS401A16700 VDS401A16800 VDS401A16900 VDS201A17000 VDS401A17000 VDS401A17100 VDS201A17200 VDS401A17200
SOLID END MILLING
P M K N S H
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS201A • VDS401A • 3 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING TAPPING
catalogue number VDS401A17300 VDS401A17400 VDS201A17500 VDS401A17500 VDS401A17600 VDS401A17700 VDS201A17800 VDS401A17800 VDS201A18000 VDS401A18000 VDS201A18100 VDS401A18100 VDS201A18200 VDS401A18200 VDS401A18300 VDS401A18400 VDS201A18500 VDS401A18500 VDS201A18600 VDS401A18600 VDS401A18700 VDS401A18800 VDS401A18900 VDS201A19000 VDS401A19000 VDS201A19100 VDS401A19100 VDS401A19200 VDS401A19300 VDS401A19400 VDS401A19500 VDS401A19600 VDS401A19700 VDS401A19800 VDS401A19900 VDS201A20000 VDS401A20000
mm 17,300 17,400 17,500 17,500 17,600 17,700 17,800 17,800 18,000 18,000 18,100 18,100 18,200 18,200 18,300 18,400 18,500 18,500 18,600 18,600 18,700 18,800 18,900 19,000 19,000 19,100 19,100 19,200 19,300 19,400 19,500 19,600 19,700 19,800 19,900 20,000 20,000
in .6811 .6850 .6890 .6890 .6929 .6969 .7008 .7008 .7087 .7087 .7126 .7126 .7165 .7165 .7205 .7244 .7283 .7283 .7323 .7323 .7362 .7402 .7441 .7480 .7480 .7520 .7520 .7559 .7598 .7638 .7677 .7717 .7756 .7795 .7835 .7874 .7874
L4 max 51 51 51 51 51 51 51 51 51 51 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55
L3 73 73 73 73 73 73 73 73 73 73 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79
L5 3,0 3,0 3,0 3,0 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,4 3,4 3,4 3,4 3,4 3,4 3,5 3,5 3,5
L 123 123 123 123 123 123 123 123 123 123 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131 131
LS 48 48 48 48 48 48 48 48 48 48 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
D 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
CF i i e i i i e i e i e i e i i i e i e i i i i e i e i i i i i i i i i e i
WU25PD 4140251 4140252 4144514 4140254 4140255 4140256 4144517 4140257 4144590 4140449 4144591 4140450 4144592 4140451 4140463 4140464 4144596 4140465 4144597 4140466 4140468 4140469 4140470 4144602 4140471 4144604 4140473 4140474 4140475 4140476 4140477 4140478 4140479 4140480 4140481 4144613 4140482
TURNING
NOTE: CF = C oolant Feature: i = internal e = external i/e = internal and external
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
C12
widia.com
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS202A • VDS402A • 5 x D
first choice
j
alternate choice P M K N S H
SOLID END MILLING
v
v v v v v
D1 diameter L4 max 6 6 6 6 6 9 9 9 9 9 9 9 9 9 9 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 29 29 29
L3 9 9 9 9 9 12 12 12 12 12 12 12 12 12 12 18 18 18 18 18 18 18 18 22 22 22 22 22 22 22 22 22 22 22 22 22 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 36 36 36
L5 0,1 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6
L 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 74 74 74
LS 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
CF e e e e e e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i i e i i e i e i e i e i e i e i e i e i e
WU25PD 4148000 4148005 4148008 4148009 4148012 4148013 4142871 4148014 4142884 4148015 4142887 4148016 4142890 4148017 4142893 4148019 4142899 4148020 4142902 4148021 4142905 4148022 4142908 4148024 4142924 4148027 4142933 4148029 4142939 4148031 4142945 4148034 4142964 4148037 4142973 4142976 4148142 4142844 4142846 4148144 4142847 4148146 4142851 4148148 4142865 4148149 4142867 4148151 4142872 4148153 4142888 4148155 4142894 4148157 4142900 4148158
C13
TURNING
in .0394 .0433 .0472 .0512 .0551 .0591 .0591 .0630 .0630 .0669 .0669 .0709 .0709 .0748 .0748 .0787 .0787 .0827 .0827 .0866 .0866 .0906 .0906 .0945 .0945 .0984 .0984 .1024 .1024 .1063 .1063 .1102 .1102 .1142 .1142 .1160 .1181 .1181 .1200 .1220 .1220 .1260 .1260 .1299 .1299 .1339 .1339 .1378 .1378 .1417 .1417 .1457 .1457 .1496 .1496 .1535
TAPPING
widia.com
mm 1,000 1,100 1,200 1,300 1,400 1,500 1,500 1,600 1,600 1,700 1,700 1,800 1,800 1,900 1,900 2,000 2,000 2,100 2,100 2,200 2,200 2,300 2,300 2,400 2,400 2,500 2,500 2,600 2,600 2,700 2,700 2,800 2,800 2,900 2,900 2,947 3,000 3,000 3,048 3,100 3,100 3,200 3,200 3,300 3,300 3,400 3,400 3,500 3,500 3,600 3,600 3,700 3,700 3,800 3,800 3,900
HOLEMAKING
catalogue number VDS202A01000 VDS202A01100 VDS202A01200 VDS202A01300 VDS202A01400 VDS202A01500 VDS402A01500 VDS202A01600 VDS402A01600 VDS202A01700 VDS402A01700 VDS202A01800 VDS402A01800 VDS202A01900 VDS402A01900 VDS202A02000 VDS402A02000 VDS202A02100 VDS402A02100 VDS202A02200 VDS402A02200 VDS202A02300 VDS402A02300 VDS202A02400 VDS402A02400 VDS202A02500 VDS402A02500 VDS202A02600 VDS402A02600 VDS202A02700 VDS402A02700 VDS202A02800 VDS402A02800 VDS202A02900 VDS402A02900 VDS402A02947 VDS202A03000 VDS402A03000 VDS402A03048 VDS202A03100 VDS402A03100 VDS202A03200 VDS402A03200 VDS202A03300 VDS402A03300 VDS202A03400 VDS402A03400 VDS202A03500 VDS402A03500 VDS202A03600 VDS402A03600 VDS202A03700 VDS402A03700 VDS202A03800 VDS402A03800 VDS202A03900
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS202A • VDS402A • 5 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING TAPPING TURNING
catalogue number VDS402A03900 VDS202A04000 VDS402A04000 VDS202A04100 VDS402A04100 VDS202A04200 VDS402A04200 VDS202A04300 VDS402A04300 VDS202A04400 VDS402A04400 VDS202A04500 VDS402A04500 VDS202A04600 VDS402A04600 VDS402A04623 VDS202A04700 VDS402A04700 VDS202A04800 VDS402A04800 VDS202A04900 VDS402A04900 VDS202A05000 VDS402A05000 VDS202A05100 VDS402A05100 VDS202A05200 VDS402A05200 VDS202A05300 VDS402A05300 VDS202A05400 VDS402A05400 VDS202A05500 VDS402A05500 VDS402A05558 VDS202A05600 VDS402A05600 VDS202A05700 VDS402A05700 VDS202A05800 VDS402A05800 VDS202A05900 VDS402A05900 VDS202A06000 VDS402A06000 VDS202A06100 VDS402A06100 VDS202A06200 VDS402A06200 VDS202A06300 VDS402A06300 VDS202A06400 VDS402A06400 VDS202A06500 VDS402A06500 VDS202A06600 VDS402A06600 VDS202A06700 VDS402A06700 VDS202A06800 VDS402A06800 VDS202A06900 VDS402A06900 VDS202A07000
C14
mm 3,900 4,000 4,000 4,100 4,100 4,200 4,200 4,300 4,300 4,400 4,400 4,500 4,500 4,600 4,600 4,623 4,700 4,700 4,800 4,800 4,900 4,900 5,000 5,000 5,100 5,100 5,200 5,200 5,300 5,300 5,400 5,400 5,500 5,500 5,558 5,600 5,600 5,700 5,700 5,800 5,800 5,900 5,900 6,000 6,000 6,100 6,100 6,200 6,200 6,300 6,300 6,400 6,400 6,500 6,500 6,600 6,600 6,700 6,700 6,800 6,800 6,900 6,900 7,000
in .1535 .1575 .1575 .1614 .1614 .1654 .1654 .1693 .1693 .1732 .1732 .1772 .1772 .1811 .1811 .1820 .1850 .1850 .1890 .1890 .1929 .1929 .1969 .1969 .2008 .2008 .2047 .2047 .2087 .2087 .2126 .2126 .2165 .2165 .2188 .2205 .2205 .2244 .2244 .2283 .2283 .2323 .2323 .2362 .2362 .2402 .2402 .2441 .2441 .2480 .2480 .2520 .2520 .2559 .2559 .2598 .2598 .2638 .2638 .2677 .2677 .2717 .2717 .2756
L4 max 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43
L3 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53
L5 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2
L 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
CF i e i e i e i e i e i e i e i i e i e i e i e i e i e i e i e i e i i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e
WU25PD 4142903 4148160 4142909 4148163 4142928 4148164 4142931 4148166 4142937 4148168 4142943 4148169 4142946 4148170 4142949 4142952 4148172 4142965 4148174 4142971 4148176 4142977 4148177 4142979 4148178 4142981 4148181 4142997 4148182 4142999 4148183 4143000 4148185 4143002 4143003 4148187 4143004 4148189 4143006 4148190 4143007 4148191 4143008 4148193 4143010 4148194 4143011 4148195 4143012 4148196 4143023 4148198 4143025 4148199 4143026 4148201 4143028 4148203 4143030 4148205 4143032 4148206 4143043 4148207
widia.com
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS202A • VDS402A • 5 x D (continued)
v
first choice
j
alternate choice v v v v v
D1 diameter L4 max 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 56 56 56 56
L3 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 71 71 71 71
L5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,5 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7
L 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 118 118 118 118
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45
D 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12
CF i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i e i i e i e i e i e i e i e i
WU25PD 4143044 4148208 4143045 4148210 4143047 4148211 4143048 4148212 4143049 4148213 4143050 4148215 4143052 4148216 4143063 4148217 4143064 4148218 4143065 4148220 4143067 4148221 4143068 4148222 4143069 4148223 4143070 4148225 4143072 4148227 4143084 4148228 4143085 4148229 4143086 4148231 4143088 4148232 4143089 4148233 4143090 4148234 4143091 4148236 4143103 4148237 4143104 4148239 4143106 4148240 4143107 4143109 4148243 4143110 4148244 4143111 4148245 4143112 4148258 4142823 4148259 4142825 4148260 4142827
C15
TURNING
in .2756 .2795 .2795 .2835 .2835 .2874 .2874 .2913 .2913 .2953 .2953 .2992 .2992 .3031 .3031 .3071 .3071 .3110 .3110 .3150 .3150 .3189 .3189 .3228 .3228 .3268 .3268 .3307 .3307 .3346 .3346 .3386 .3386 .3425 .3425 .3465 .3465 .3504 .3504 .3543 .3543 .3583 .3583 .3622 .3622 .3661 .3661 .3701 .3701 .3740 .3740 .3780 .3819 .3819 .3858 .3858 .3898 .3898 .3937 .3937 .3976 .3976 .4016 .4016
TAPPING
widia.com
mm 7,000 7,100 7,100 7,200 7,200 7,300 7,300 7,400 7,400 7,500 7,500 7,600 7,600 7,700 7,700 7,800 7,800 7,900 7,900 8,000 8,000 8,100 8,100 8,200 8,200 8,300 8,300 8,400 8,400 8,500 8,500 8,600 8,600 8,700 8,700 8,800 8,800 8,900 8,900 9,000 9,000 9,100 9,100 9,200 9,200 9,300 9,300 9,400 9,400 9,500 9,500 9,600 9,700 9,700 9,800 9,800 9,900 9,900 10,000 10,000 10,100 10,100 10,200 10,200
HOLEMAKING
catalogue number VDS402A07000 VDS202A07100 VDS402A07100 VDS202A07200 VDS402A07200 VDS202A07300 VDS402A07300 VDS202A07400 VDS402A07400 VDS202A07500 VDS402A07500 VDS202A07600 VDS402A07600 VDS202A07700 VDS402A07700 VDS202A07800 VDS402A07800 VDS202A07900 VDS402A07900 VDS202A08000 VDS402A08000 VDS202A08100 VDS402A08100 VDS202A08200 VDS402A08200 VDS202A08300 VDS402A08300 VDS202A08400 VDS402A08400 VDS202A08500 VDS402A08500 VDS202A08600 VDS402A08600 VDS202A08700 VDS402A08700 VDS202A08800 VDS402A08800 VDS202A08900 VDS402A08900 VDS202A09000 VDS402A09000 VDS202A09100 VDS402A09100 VDS202A09200 VDS402A09200 VDS202A09300 VDS402A09300 VDS202A09400 VDS402A09400 VDS202A09500 VDS402A09500 VDS402A09600 VDS202A09700 VDS402A09700 VDS202A09800 VDS402A09800 VDS202A09900 VDS402A09900 VDS202A10000 VDS402A10000 VDS202A10100 VDS402A10100 VDS202A10200 VDS402A10200
SOLID END MILLING
P M K N S H
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS202A • VDS402A • 5 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING TAPPING TURNING
catalogue number VDS202A10300 VDS402A10300 VDS402A10400 VDS202A10500 VDS402A10500 VDS202A10600 VDS402A10600 VDS202A10700 VDS402A10700 VDS202A10800 VDS402A10800 VDS202A10900 VDS402A10900 VDS202A11000 VDS402A11000 VDS202A11100 VDS402A11100 VDS202A11200 VDS402A11200 VDS202A11300 VDS402A11300 VDS402A11400 VDS202A11500 VDS402A11500 VDS202A11600 VDS402A11600 VDS202A11700 VDS402A11700 VDS202A11800 VDS402A11800 VDS202A11900 VDS402A11900 VDS202A12000 VDS402A12000 VDS202A12100 VDS402A12100 VDS202A12200 VDS402A12200 VDS402A12300 VDS402A12400 VDS202A12500 VDS402A12500 VDS202A12600 VDS402A12600 VDS202A12700 VDS402A12700 VDS202A12800 VDS402A12800 VDS202A12900 VDS402A12900 VDS202A13000 VDS402A13000 VDS202A13100 VDS402A13100 VDS202A13200 VDS402A13200 VDS402A13300 VDS402A13400 VDS202A13500 VDS402A13500 VDS402A13600 VDS402A13700 VDS202A13800 VDS402A13800
C16
mm 10,300 10,300 10,400 10,500 10,500 10,600 10,600 10,700 10,700 10,800 10,800 10,900 10,900 11,000 11,000 11,100 11,100 11,200 11,200 11,300 11,300 11,400 11,500 11,500 11,600 11,600 11,700 11,700 11,800 11,800 11,900 11,900 12,000 12,000 12,100 12,100 12,200 12,200 12,300 12,400 12,500 12,500 12,600 12,600 12,700 12,700 12,800 12,800 12,900 12,900 13,000 13,000 13,100 13,100 13,200 13,200 13,300 13,400 13,500 13,500 13,600 13,700 13,800 13,800
in .4055 .4055 .4094 .4134 .4134 .4173 .4173 .4213 .4213 .4252 .4252 .4291 .4291 .4331 .4331 .4370 .4370 .4409 .4409 .4449 .4449 .4488 .4528 .4528 .4567 .4567 .4606 .4606 .4646 .4646 .4685 .4685 .4724 .4724 .4764 .4764 .4803 .4803 .4843 .4882 .4921 .4921 .4961 .4961 .5000 .5000 .5039 .5039 .5079 .5079 .5118 .5118 .5157 .5157 .5197 .5197 .5236 .5276 .5315 .5315 .5354 .5394 .5433 .5433
L4 max 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
L3 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77
L5 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4
L 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124
LS 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45
D 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
CF e i i e i e i e i e i e i e i e i e i e i i e i e i e i e i e i e i e i e i i i e i e i e i e i e i e i e i e i i i e i i i e i
WU25PD 4148261 4142829 4142832 4148284 4142834 4148285 4142836 4148286 4142838 4148288 4142842 4148289 4142855 4148290 4142857 4148291 4142858 4148293 4142862 4148294 4142873 4142874 4148296 4142875 4148298 4142877 4148299 4142878 4148300 4142879 4148301 4142880 4148313 4142882 4148314 4142913 4148315 4142914 4142915 4142917 4148319 4142918 4148320 4142919 4148321 4142920 4148322 4142921 4148343 4142922 4148344 4142953 4148346 4142955 4148347 4142956 4142957 4142958 4148350 4142959 4142960 4142961 4148353 4142962
widia.com
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS202A • VDS402A • 5 x D (continued)
v
first choice
j
alternate choice v v v v v
D1 diameter L4 max 60 60 60 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 77 77 77
L3 77 77 77 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 101 101 101
L5 2,4 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,9 2,9 2,9 2,9 2,9 2,9 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,2 3,2
L 124 124 124 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 143 153 153 153
LS 45 45 45 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 50 50 50
D 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 20 20 20
CF i e i e i e i e i i e i i i e i e i e i e i e i i i e i i i e i i e i e i i i i e i i i i i e i e i i i i e i i i i i e i i i i
WU25PD 4142984 4148356 4142985 4148357 4142986 4148358 4142987 4148360 4142989 4142990 4148362 4142991 4142992 4143014 4148366 4143015 4148367 4143016 4148368 4143017 4148370 4143019 4148371 4143020 4143021 4143022 4148375 4143034 4143035 4143036 4148378 4143037 4143039 4148381 4143040 4148382 4143041 4143042 4143054 4143055 4148387 4143056 4143057 4143059 4143060 4143061 4148393 4143062 4148394 4143073 4143074 4143075 4143076 4148399 4143078 4143079 4143080 4143081 4143093 4147921 4142803 4142804 4142805 4142807
C17
TURNING
in .5472 .5512 .5512 .5551 .5551 .5591 .5591 .5630 .5630 .5669 .5709 .5709 .5748 .5787 .5827 .5827 .5866 .5866 .5906 .5906 .5945 .5945 .5984 .5984 .6024 .6063 .6102 .6102 .6142 .6181 .6220 .6220 .6260 .6299 .6299 .6339 .6339 .6378 .6417 .6457 .6496 .6496 .6535 .6575 .6614 .6654 .6693 .6693 .6732 .6732 .6772 .6811 .6850 .6890 .6890 .6929 .6969 .7008 .7047 .7087 .7087 .7126 .7165 .7205
TAPPING
widia.com
mm 13,900 14,000 14,000 14,100 14,100 14,200 14,200 14,300 14,300 14,400 14,500 14,500 14,600 14,700 14,800 14,800 14,900 14,900 15,000 15,000 15,100 15,100 15,200 15,200 15,300 15,400 15,500 15,500 15,600 15,700 15,800 15,800 15,900 16,000 16,000 16,100 16,100 16,200 16,300 16,400 16,500 16,500 16,600 16,700 16,800 16,900 17,000 17,000 17,100 17,100 17,200 17,300 17,400 17,500 17,500 17,600 17,700 17,800 17,900 18,000 18,000 18,100 18,200 18,300
HOLEMAKING
catalogue number VDS402A13900 VDS202A14000 VDS402A14000 VDS202A14100 VDS402A14100 VDS202A14200 VDS402A14200 VDS202A14300 VDS402A14300 VDS402A14400 VDS202A14500 VDS402A14500 VDS402A14600 VDS402A14700 VDS202A14800 VDS402A14800 VDS202A14900 VDS402A14900 VDS202A15000 VDS402A15000 VDS202A15100 VDS402A15100 VDS202A15200 VDS402A15200 VDS402A15300 VDS402A15400 VDS202A15500 VDS402A15500 VDS402A15600 VDS402A15700 VDS202A15800 VDS402A15800 VDS402A15900 VDS202A16000 VDS402A16000 VDS202A16100 VDS402A16100 VDS402A16200 VDS402A16300 VDS402A16400 VDS202A16500 VDS402A16500 VDS402A16600 VDS402A16700 VDS402A16800 VDS402A16900 VDS202A17000 VDS402A17000 VDS202A17100 VDS402A17100 VDS402A17200 VDS402A17300 VDS402A17400 VDS202A17500 VDS402A17500 VDS402A17600 VDS402A17700 VDS402A17800 VDS402A17900 VDS202A18000 VDS402A18000 VDS402A18100 VDS402A18200 VDS402A18300
SOLID END MILLING
P M K N S H
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS202A • VDS402A • 5 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING
catalogue number VDS402A18400 VDS202A18500 VDS402A18500 VDS402A18600 VDS402A18700 VDS402A18800 VDS402A18900 VDS202A19000 VDS402A19000 VDS402A19100 VDS402A19200 VDS402A19300 VDS402A19400 VDS202A19500 VDS402A19500 VDS402A19600 VDS402A19700 VDS402A19800 VDS202A19900 VDS402A19900 VDS202A20000 VDS402A20000
mm 18,400 18,500 18,500 18,600 18,700 18,800 18,900 19,000 19,000 19,100 19,200 19,300 19,400 19,500 19,500 19,600 19,700 19,800 19,900 19,900 20,000 20,000
in .7244 .7283 .7283 .7323 .7362 .7402 .7441 .7480 .7480 .7520 .7559 .7598 .7638 .7677 .7677 .7717 .7756 .7795 .7835 .7835 .7874 .7874
L4 max 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77
L3 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101
L5 3,2 3,2 3,2 3,2 3,3 3,3 3,3 3,3 3,3 3,3 3,3 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,5 3,5 3,5 3,5
L 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153 153
LS 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
D 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
CF i e i i i i i e i i i i i e i i i i e i e i
WU25PD 4142808 4148307 4142809 4142810 4142812 4142824 4142826 4148323 4142828 4142833 4142835 4142837 4142839 4148329 4142841 4142853 4142854 4142856 4148333 4142859 4148334 4142860
TAPPING
NOTE: CF = C oolant Feature: i = internal e = external i/e = internal and external
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
C18
widia.com
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS403A • 8 x D
v
first choice
j
alternate choice v v v v v
D1 diameter L4 max 15 15 15 15 15 22 22 22 22 25 25 25 25 25 25 33 33 33 33 33 33 33 33 33 41 41 41 41 41 41 41 41 41 41 41 48 48 48 48 48 48 48 48 48 48 48 48 48 57 57 57 57 57 57 57 57 57 57 61 61 61 61 61 61
L3 18 18 18 18 18 26 26 26 26 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 49 49 49 49 49 49 49 49 49 49 49 56 56 56 56 56 56 56 56 56 56 56 56 56 67 67 67 67 67 67 67 67 67 67 72 72 72 72 72 72
L5 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3
L 58 58 58 58 58 66 66 66 66 66 66 66 66 66 66 78 78 78 78 78 78 78 78 78 87 87 87 87 87 87 87 87 87 87 87 94 94 94 94 94 94 94 94 94 94 94 94 94 105 105 105 105 105 105 105 105 105 105 110 110 110 110 110 110
LS 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
CF i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i
WU25PD 4143700 4143701 4143702 4143723 4143724 4143726 4143727 4143728 4143729 4143731 4143734 4143736 4143738 4143741 4143744 4143746 4143748 4143749 4143750 4143752 4143753 4143755 4143757 4143759 4143761 4143762 4143763 4143764 4143767 4143768 4143770 4143772 4143773 4143774 4143776 4143778 4143780 4143781 4143782 4143785 4143786 4143787 4143789 4143791 4143793 4143794 4143795 4143797 4143798 4143799 4143800 4143802 4143803 4143805 4143807 4143809 4143810 4143811 4143812 4143814 4143815 4143816 4143817 4143819
C19
TURNING
in .0591 .0630 .0669 .0709 .0748 .0787 .0827 .0866 .0906 .0945 .0984 .1024 .1063 .1102 .1142 .1181 .1220 .1250 .1260 .1299 .1339 .1378 .1417 .1457 .1496 .1535 .1563 .1575 .1614 .1654 .1693 .1732 .1772 .1811 .1850 .1890 .1929 .1969 .2008 .2047 .2087 .2126 .2165 .2205 .2244 .2283 .2323 .2362 .2402 .2441 .2480 .2520 .2559 .2598 .2638 .2677 .2717 .2756 .2795 .2835 .2874 .2913 .2953 .2992
TAPPING
widia.com
mm 1,500 1,600 1,700 1,800 1,900 2,000 2,100 2,200 2,300 2,400 2,500 2,600 2,700 2,800 2,900 3,000 3,100 3,175 3,200 3,300 3,400 3,500 3,600 3,700 3,800 3,900 3,970 4,000 4,100 4,200 4,300 4,400 4,500 4,600 4,700 4,800 4,900 5,000 5,100 5,200 5,300 5,400 5,500 5,600 5,700 5,800 5,900 6,000 6,100 6,200 6,300 6,400 6,500 6,600 6,700 6,800 6,900 7,000 7,100 7,200 7,300 7,400 7,500 7,600
HOLEMAKING
catalogue number VDS403A01500 VDS403A01600 VDS403A01700 VDS403A01800 VDS403A01900 VDS403A02000 VDS403A02100 VDS403A02200 VDS403A02300 VDS403A02400 VDS403A02500 VDS403A02600 VDS403A02700 VDS403A02800 VDS403A02900 VDS403A03000 VDS403A03100 VDS403A03175 VDS403A03200 VDS403A03300 VDS403A03400 VDS403A03500 VDS403A03600 VDS403A03700 VDS403A03800 VDS403A03900 VDS403A03970 VDS403A04000 VDS403A04100 VDS403A04200 VDS403A04300 VDS403A04400 VDS403A04500 VDS403A04600 VDS403A04700 VDS403A04800 VDS403A04900 VDS403A05000 VDS403A05100 VDS403A05200 VDS403A05300 VDS403A05400 VDS403A05500 VDS403A05600 VDS403A05700 VDS403A05800 VDS403A05900 VDS403A06000 VDS403A06100 VDS403A06200 VDS403A06300 VDS403A06400 VDS403A06500 VDS403A06600 VDS403A06700 VDS403A06800 VDS403A06900 VDS403A07000 VDS403A07100 VDS403A07200 VDS403A07300 VDS403A07400 VDS403A07500 VDS403A07600
SOLID END MILLING
P M K N S H
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS403A • 8 x D (continued)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v v v v v
D1 diameter
HOLEMAKING TAPPING TURNING
catalogue number VDS403A07700 VDS403A07800 VDS403A07900 VDS403A08000 VDS403A08100 VDS403A08200 VDS403A08300 VDS403A08400 VDS403A08500 VDS403A08600 VDS403A08700 VDS403A08800 VDS403A08900 VDS403A09000 VDS403A09100 VDS403A09200 VDS403A09300 VDS403A09400 VDS403A09500 VDS403A09600 VDS403A09700 VDS403A09800 VDS403A09900 VDS403A10000 VDS403A10100 VDS403A10200 VDS403A10300 VDS403A10400 VDS403A10500 VDS403A10600 VDS403A10700 VDS403A10800 VDS403A10900 VDS403A11000 VDS403A11100 VDS403A11200 VDS403A11300 VDS403A11400 VDS403A11500 VDS403A11600 VDS403A11700 VDS403A11800 VDS403A11900 VDS403A12000 VDS403A12100 VDS403A12200 VDS403A12300 VDS403A12400 VDS403A12500 VDS403A12600 VDS403A12700 VDS403A12800 VDS403A12900 VDS403A13000 VDS403A13100 VDS403A13200 VDS403A13300 VDS403A13400 VDS403A13500 VDS403A13600 VDS403A13700 VDS403A13800 VDS403A13900 VDS403A14000
C20
mm 7,700 7,800 7,900 8,000 8,100 8,200 8,300 8,400 8,500 8,600 8,700 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,600 9,700 9,800 9,900 10,000 10,100 10,200 10,300 10,400 10,500 10,600 10,700 10,800 10,900 11,000 11,100 11,200 11,300 11,400 11,500 11,600 11,700 11,800 11,900 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,200 13,300 13,400 13,500 13,600 13,700 13,800 13,900 14,000
in .3031 .3071 .3110 .3150 .3189 .3228 .3268 .3307 .3346 .3386 .3425 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3780 .3819 .3858 .3898 .3937 .3976 .4016 .4055 .4094 .4134 .4173 .4213 .4252 .4291 .4331 .4370 .4409 .4449 .4488 .4528 .4567 .4606 .4646 .4685 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5197 .5236 .5276 .5315 .5354 .5394 .5433 .5472 .5512
L4 max 61 61 61 61 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91
L3 72 72 72 72 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108
L5 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4
L 110 110 110 110 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 141 141 141 141 141 141 141 141 141 141 141 141 141 141 141 141 141 141 141 141 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155 155
LS 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45
D 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14
CF i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i
WU25PD 4143820 4143821 4143822 4143824 4143825 4143826 4143827 4143829 4143831 4143832 4143833 4143835 4143836 4143837 4143838 4143840 4143841 4143843 4143844 4143846 4143847 4143848 4143849 4143421 4143422 4143473 4143474 4143476 4143477 4143478 4143479 4143481 4143482 4143483 4143484 4143486 4143487 4143488 4143489 4143491 4143492 4143493 4143494 4143496 4143497 4143498 4143499 4143501 4143502 4143503 4143504 4143505 4143506 4143507 4143509 4143510 4143511 4143512 4143513 4143514 4143515 4143516 4143518 4143519
widia.com
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
VDS403A • 8 x D (continued)
v
first choice
j
alternate choice v v v v v
D1 diameter in .5551 .5591 .5630 .5669 .5709 .5748 .5787 .5827 .5866 .5906 .5945 .5984 .6024 .6063 .6102 .6142 .6181 .6220 .6260 .6299 .6378 .6496 .6575 .6614 .6693 .6890 .6929 .7008 .7087 .7126 .7165 .7283 .7402 .7480 .7677 .7795 .7874
L4 max 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 113 113 113 113 113 113 113 113 113 124 124 124 124 124 124 124 124
L3 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 135 135 135 135 135 135 135 135 135 148 148 148 148 148 148 148 148
L5 2,4 2,5 2,5 2,5 2,5 2,5 2,5 2,6 2,6 2,6 2,6 2,6 2,6 2,7 2,7 2,7 2,7 2,7 2,8 2,8 2,8 2,9 2,9 2,9 3,0 3,0 3,1 3,1 3,1 3,1 3,2 3,2 3,3 3,3 3,4 3,4 3,5
L 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 185 185 185 185 185 185 185 185 185 200 200 200 200 200 200 200 200
LS 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 50 50 50 50 50 50 50 50
D 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20
CF i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i
WU25PD 4143520 4143521 4143523 4143524 4143525 4143526 4143528 4143529 4143530 4143531 4143533 4143534 4143535 4143536 4143538 4143539 4143540 4143541 4143543 4143544 4143546 4143550 4143553 4143554 4143556 4143562 4143563 4143565 4144209 4144211 4144212 4144250 4144258 4144262 4144285 4144291 4144305
TURNING
NOTE: C F = Coolant Feature: i = internal e = external i/e = internal and external
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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TAPPING
mm 14,100 14,200 14,300 14,400 14,500 14,600 14,700 14,800 14,900 15,000 15,100 15,200 15,300 15,400 15,500 15,600 15,700 15,800 15,900 16,000 16,200 16,500 16,700 16,800 17,000 17,500 17,600 17,800 18,000 18,100 18,200 18,500 18,800 19,000 19,500 19,800 20,000
HOLEMAKING
catalogue number VDS403A14100 VDS403A14200 VDS403A14300 VDS403A14400 VDS403A14500 VDS403A14600 VDS403A14700 VDS403A14800 VDS403A14900 VDS403A15000 VDS403A15100 VDS403A15200 VDS403A15300 VDS403A15400 VDS403A15500 VDS403A15600 VDS403A15700 VDS403A15800 VDS403A15900 VDS403A16000 VDS403A16200 VDS403A16500 VDS403A16700 VDS403A16800 VDS403A17000 VDS403A17500 VDS403A17600 VDS403A17800 VDS403A18000 VDS403A18100 VDS403A18200 VDS403A18500 VDS403A18800 VDS403A19000 VDS403A19500 VDS403A19800 VDS403A20000
SOLID END MILLING
P M K N S H
C21
Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
Application Data • VDS2 Series • WU25PD™ • Flood Coolant • Metric
Cutting Speed — vc Recommended Feed Rate (f) by Diameter Range — m/min
SOLID END MILLING
P
M K
N
HOLEMAKING
S
Material Group 1 2, 3, 4, 6, 7 5, 9, 10, 11 12, 13 14.1 14.3 14.2, 14.4 15, 16 17, 18, 19 20 21 22, 23, 24 25 26, 27, 28 31, 32 33, 34, 35 36 37
min 60 50 50 30 30 40 30 70 90 80 90 90 90 90 20 10 20 20
– – – – – – – – – – – – – – – – – – –
max 100 90 100 60 50 60 50 150 120 120 270 270 225 270 30 30 40 50
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
1,0 0,04–0,09 0,05–0,10 0,05–0,10 0,03–0,05 0,02–0,05 0,02–0,06 0,02–0,05 0,06–0,13 0,08–0,11 0,04–0,10 0,05–0,12 0,04–0,08 0,10–0,13 0,04–0,08 0,01–0,04 0,01–0,03 0,01–0,03 0,01–0,03
2,0 0,05–0,12 0,06–0,13 0,06–0,13 0,04–0,06 0,03–0,06 0,03–0,07 0,03–0,06 0,07–0,14 0,09–0,12 0,06–0,12 0,06–0,13 0,06–0,12 0,11–0,14 0,06–0,12 0,02–0,05 0,02–0,03 0,02–0,03 0,02–0,03
3,0 0,07–0,14 0,08–0,15 0,07–0,15 0,05–0,08 0,04–0,07 0,04–0,08 0,04–0,07 0,09–0,18 0,10–0,13 0,06–0,14 0,08–0,14 0,08–0,16 0,12–0,14 0,08–0,16 0,03–0,06 0,02–0,04 0,02–0,04 0,02–0,04
4,0 0,08–0,16 0,09–0,17 0,08–0,17 0,06–0,10 0,05–0,09 0,06–0,10 0,06–0,09 0,10–0,19 0,10–0,15 0,07–0,15 0,10–0,16 0,10–0,20 0,13–0,16 0,10–0,20 0,04–0,08 0,03–0,06 0,02–0,05 0,03–0,06
6,0 0,11–0,22 0,13–0,23 0,12–0,23 0,08–0,14 0,08–0,11 0,08–0,12 0,08–0,11 0,13–0,25 0,13–0,20 0,10–0,20 0,12–0,20 0,12–0,24 0,14–0,20 0,12–0,24 0,06–0,10 0,05–0,08 0,04–0,07 0,05–0,08
8,0 0,13–0,26 0,15–0,28 0,14–0,28 0,10–0,18 0,09–0,12 0,09–0,14 0,09–0,12 0,16–0,30 0,16–0,25 0,11–0,24 0,16–0,24 0,16–0,28 0,16–0,24 0,16–0,28 0,08–0,12 0,07–0,10 0,06–0,09 0,07–0,10
10,0 0,15–0,31 0,19–0,33 0,17–0,33 0,13–0,22 0,10–0,14 0,10–0,16 0,10–0,14 0,18–0,35 0,18–0,29 0,14–0,28 0,20–0,28 0,20–0,32 0,20–0,28 0,20–0,32 0,09–0,13 0,08–0,11 0,07–0,10 0,08–0,11
12,0 0,18–0,35 0,22–0,38 0,19–0,38 0,14–0,24 0,12–0,16 0,12–0,18 0,12–0,16 0,20–0,39 0,20–0,32 0,15–0,32 0,24–0,32 0,24–0,36 0,24–0,32 0,24–0,36 0,10–0,14 0,09–0,12 0,08–0,11 0,09–0,12
16,0 0,22–0,42 0,26–0,47 0,23–0,47 0,18–0,32 0,14–0,18 0,14–0,20 0,14–0,18 0,25–0,48 0,25–0,38 0,19–0,38 0,28–0,40 0,28–0,44 0,28–0,40 0,28–0,40 0,12–0,16 0,10–0,14 0,09–0,13 0,10–0,14
20,0 0,28–0,54 0,34–0,59 0,29–0,59 0,23–0,41 0,16–0,20 0,16–0,22 0,16–0,20 0,30–0,59 0,30–0,48 0,24–0,48 0,32–0,48 0,32–0,52 0,32–0,44 0,32–0,48 0,14–0,18 0,11–0,16 0,10–0,15 0,11–0,16
Metric tolerance nominal size range
1–3 >3–6 >6–10 >10–18 >18–20
D1 tolerance
0,000/-0,014 (h8) 0,000/-0,012 (h7) 0,000/-0,015 (h7) 0,000/-0,018 (h7) 0,000/-0,021 (h7)
D tolerance h6
0,000/-0,006 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TAPPING TURNING C22
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Solid Carbide Drills • VariDrill™
INDEXABLE MILLING
Application Data • VDS4 Series • WU25PD™ • Through Coolant • Metric
Cutting Speed — vc Recommended Feed Rate (f) by Diameter Range — m/min
M K
N
– – – – – – – – – – – – – – – – – – –
max 140 100 100 70 50 60 50 160 140 130 315 270 270 270 30 30 40 40
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
1,0 0,04–0,09 0,05–0,10 0,05–0,10 0,03–0,05 0,02–0,05 0,02–0,06 0,02–0,05 0,07–0,14 0,09–0,13 0,05–0,12 0,05–0,12 0,04–0,08 0,10–0,13 0,04–0,08 0,01–0,04 0,01–0,03 0,01–0,03 0,01–0,03
2,0 0,05–0,12 0,06–0,13 0,06–0,13 0,04–0,06 0,03–0,06 0,03–0,07 0,03–0,06 0,08–0,15 0,10–0,14 0,06–0,14 0,06–0,13 0,06–0,12 0,11–0,14 0,06–0,12 0,02–0,05 0,02–0,03 0,02–0,03 0,02–0,03
3,0 0,07–0,14 0,08–0,15 0,07–0,15 0,05–0,08 0,04–0,07 0,04–0,08 0,04–0,07 0,10–0,20 0,11–0,14 0,07–0,15 0,08–0,14 0,08–0,16 0,12–0,14 0,08–0,16 0,03–0,06 0,02–0,04 0,02–0,04 0,02–0,04
4,0 0,08–0,16 0,09–0,17 0,08–0,17 0,06–0,10 0,05–0,09 0,06–0,10 0,06–0,09 0,11–0,22 0,12–0,17 0,08–0,17 0,10–0,16 0,10–0,20 0,13–0,16 0,10–0,20 0,04–0,08 0,03–0,06 0,02–0,05 0,03–0,06
6,0 0,11–0,22 0,13–0,23 0,12–0,23 0,08–0,14 0,08–0,11 0,08–0,12 0,08–0,11 0,14–0,28 0,14–0,23 0,11–0,23 0,12–0,20 0,12–0,24 0,14–0,20 0,12–0,24 0,06–0,10 0,05–0,08 0,04–0,07 0,05–0,08
8,0 0,13–0,26 0,15–0,28 0,14–0,28 0,10–0,18 0,09–0,12 0,09–0,14 0,09–0,12 0,18–0,34 0,18–0,28 0,13–0,27 0,16–0,24 0,16–0,28 0,16–0,24 0,16–0,28 0,08–0,12 0,07–0,10 0,06–0,09 0,07–0,10
10,0 0,15–0,31 0,19–0,33 0,17–0,33 0,13–0,22 0,10–0,14 0,10–0,16 0,10–0,14 0,21–0,40 0,21–0,32 0,15–0,32 0,20–0,28 0,20–0,32 0,20–0,28 0,20–0,32 0,09–0,13 0,08–0,11 0,07–0,10 0,08–0,11
12,0 0,18–0,35 0,22–0,38 0,19–0,38 0,14–0,24 0,12–0,16 0,12–0,18 0,12–0,16 0,23–0,44 0,23–0,36 0,17–0,36 0,24–0,32 0,24–0,36 0,24–0,32 0,24–0,36 0,10–0,14 0,09–0,12 0,08–0,11 0,09–0,12
16,0 0,22–0,42 0,26–0,47 0,23–0,47 0,18–0,32 0,14–0,18 0,14–0,20 0,14–0,18 0,28–0,54 0,28–0,43 0,22–0,43 0,28–0,40 0,28–0,44 0,28–0,40 0,28–0,40 0,12–0,16 0,10–0,14 0,09–0,13 0,10–0,14
20,0 0,28–0,54 0,34–0,59 0,29–0,59 0,23–0,41 0,16–0,20 0,16–0,22 0,16–0,20 0,34–0,67 0,34–0,54 0,27–0,54 0,32–0,48 0,32–0,52 0,32–0,44 0,32–0,48 0,14–0,18 0,11–0,16 0,10–0,15 0,11–0,16
Metric tolerance nominal size range
1–3 >3–6 >6–10 >10–18 >18–20
D1 tolerance
0,000/-0,014 (h8) 0,000/-0,012 (h7) 0,000/-0,015 (h7) 0,000/-0,018 (h7) 0,000/-0,021 (h7)
HOLEMAKING
S
min 70 60 50 40 30 40 30 80 90 80 90 90 90 90 20 10 10 10
SOLID END MILLING
P
Material Group 1 2, 3, 4, 6, 7 5, 9, 10, 11 12, 13 14.1 14.3 14.2, 14.4 15, 16 17, 18, 19 20 21 22, 23, 24 25 26, 27, 28 31, 32 33, 34, 35 36 37
D tolerance h6
0,000/-0,006 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
TAPPING TURNING
widia.com
C23
TOP DRILL S™ • Can be regrinded 3x at the standard level as the new tool. • Available for custom solutions, as well as step drilling. • Cylindrical shank h6 for perfect runout.
TDS Point Excellent centring, highest feed and speeds, force reduction.
Improved Chisel Edge Optimised chip evacuation.
Fine-grained substrate Reduces risk of fracture.
h6 Precision shank Round, cylindrical, DIN; low runout. Suitable for Shrink Fit chucks.
30° Helix Angle
Coolant holes Provides optimum coolant flow.
TOP DRILL S™ for Steel
Materials:
TOP DRILL S for Stainless Steel
TOP DRILL S for Cast Iron
Materials: M
Materials:
Diameter Range: 3–20mm Grade: WP20PD
Diameter Range: 3–20mm Grade: WM15PD
Diameter Range: 3–20mm Grade: WK15PD
TOP DRILL S for steel is a highperformance solid carbide drill with an application-specific design. Although the point geometry is strong enough to drill stainless steel and cast iron, it is engineered to maximise performance when drilling steel. The two-margin design facilitates excellent hole quality and less friction when drilling steel at high speeds.
TOP DRILL S for stainless steel features a gash design made specifically for stainless steel and difficult-to-machine applications. This is reflected by a smooth chip transaction from the cutting edge to the flutes. This solid carbide drill is designed with increased wear resistance in heat-generating applications with tough materials.
TOP DRILL S for cast iron is designed with application-specific point geometry for maximum performance in cast iron materials. The point features corner chamfers that minimise breakout on exit holes. A four-margin design improves hole straightness, increasing tool life and extending cross-hole and inclined exit capabilities when drilling tough cast iron.
C24
P
K
widia.com
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS451A • 3 x D
first choice
j
alternate choice P M K N S H
SOLID END MILLING
v
j v
j
D1 diameter mm 6,200 6,800 8,000 10,000 10,200 15,700
in .2441 .2677 .3150 .3937 .4016 .6181
L 79 79 79 89 102 115
L3 34 34 41 47 55 65
L4 max 24 24 29 35 40 45
L5 1,0 1,1 1,4 1,7 1,7 2,7
LS 36 36 36 40 45 48
D 8 8 8 10 12 16
WM15PD 6327770 6327780 6327795 6327822 6327824 6327911
HOLEMAKING
catalogue number TDS451A06200 TDS451A06800 TDS451A08000 TDS451A10000 TDS451A10200 TDS451A15700
TDS452A • 5 x D
TAPPING
v
first choice
j
alternate choice j v
j
D1 diameter catalogue number TDS452A07000
mm 7,000
in .2756
L 91
L3 53
L4 max 43
L5 1,2
LS 36
D 8
WM15PD 6328038
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C25
TURNING
P M K N S H
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS401A • 3 x D
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
v j
D1 diameter
HOLEMAKING
catalogue number TDS401A03000 TDS401A03100 TDS401A03200 TDS401A03300 TDS401A03400 TDS401A03500 TDS401A03600 TDS401A03700 TDS401A03800 TDS401A03900 TDS401A04000 TDS401A04100 TDS401A04200 TDS401A04300 TDS401A04400 TDS401A04500 TDS401A04600 TDS401A04700 TDS401A04800 TDS401A04900 TDS401A05000 TDS401A05100 TDS401A05200 TDS401A05300 TDS401A05400 TDS401A05500 TDS401A05600 TDS401A05700 TDS401A05800 TDS401A05900 TDS401A06000 TDS401A06100 TDS401A06200 TDS401A06300 TDS401A06400 TDS401A06500 TDS401A06600 TDS401A06700 TDS401A06800 TDS401A06900 TDS401A07000 TDS401A07100 TDS401A07200 TDS401A07300 TDS401A07400 TDS401A07500 TDS401A07600 TDS401A07700 TDS401A07800 TDS401A07900 TDS401A08000 TDS401A08100 TDS401A08200 TDS401A08300 TDS401A08400 TDS401A08500
TAPPING TURNING C26
mm 3,000 3,100 3,200 3,300 3,400 3,500 3,600 3,700 3,800 3,900 4,000 4,100 4,200 4,300 4,400 4,500 4,600 4,700 4,800 4,900 5,000 5,100 5,200 5,300 5,400 5,500 5,600 5,700 5,800 5,900 6,000 6,100 6,200 6,300 6,400 6,500 6,600 6,700 6,800 6,900 7,000 7,100 7,200 7,300 7,400 7,500 7,600 7,700 7,800 7,900 8,000 8,100 8,200 8,300 8,400 8,500
in .1181 .1220 .1260 .1299 .1339 .1378 .1417 .1457 .1496 .1535 .1575 .1614 .1654 .1693 .1732 .1772 .1811 .1850 .1890 .1929 .1969 .2008 .2047 .2087 .2126 .2165 .2205 .2244 .2283 .2323 .2362 .2402 .2441 .2480 .2520 .2559 .2598 .2638 .2677 .2717 .2756 .2795 .2835 .2874 .2913 .2953 .2992 .3031 .3071 .3110 .3150 .3189 .3228 .3268 .3307 .3346
L 62 62 62 62 62 62 62 62 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 89 89 89 89 89
L3 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 28 28 28 28 28 28 28 28 28 28 28 28 28 34 34 34 34 34 34 34 34 34 34 41 41 41 41 41 41 41 41 41 41 47 47 47 47 47
L4 max 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35
L5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10
WP20PD 4163315 4163338 4163340 4163342 4163463 4163465 4163467 4163469 4163471 4163472 4163474 4163477 4163478 4163480 4163482 4163483 4163484 4163486 4163488 4163490 4163491 4163492 4163495 4163496 4163497 4163499 4163501 4163503 4163504 4163505 4163507 4163508 4163509 4163510 4163512 4163513 4163515 4163517 4163519 4163520 4163521 4163522 4163524 4163525 4163526 4163527 4163529 4163530 4163531 4163532 4163534 4163535 4163536 4163537 4163539 4163541
widia.com
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS401A • 3 x D (continued) v
first choice
j
alternate choice v j
D1 diameter L 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 115 115 115 115 115 115 123 123 123 123 131 131
L3 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 73 73 73 73 79 79
L4 max 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 45 45 45 45 45 45 51 51 51 51 55 55
L5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,6 2,8 2,9 2,9 3,0 3,1 3,3 3,5
LS 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50
D 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 20 20
WP20PD 4163542 4163543 4163545 4163546 4163547 4163548 4163550 4163551 4163553 4163554 4163556 4163557 4163558 4163559 4162950 4162951 4162952 4163343 4163345 4163346 4163347 4163348 4163350 4163351 4163352 4163353 4163355 4163356 4163357 4163358 4163360 4163361 4163362 4163365 4163366 4163367 4163368 4163370 4163371 4163372 4163373 4163374 4163375 4163376 4163378 4163379 4163380 4163381 4163382 4163383 4163384 4163385 4163387 4163388 4163390 4163392 4163394 4163397 4163400 4163413 4163419 4163425 4163431 4163271 4163293 4163304
C27
TURNING
in .3386 .3425 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3780 .3819 .3858 .3898 .3937 .3976 .4016 .4055 .4094 .4134 .4173 .4213 .4252 .4291 .4331 .4370 .4409 .4449 .4488 .4528 .4567 .4606 .4646 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5197 .5236 .5276 .5315 .5354 .5394 .5433 .5472 .5512 .5591 .5630 .5709 .5787 .5906 .6299 .6496 .6693 .6890 .7087 .7480 .7874
TAPPING
widia.com
mm 8,600 8,700 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,600 9,700 9,800 9,900 10,000 10,100 10,200 10,300 10,400 10,500 10,600 10,700 10,800 10,900 11,000 11,100 11,200 11,300 11,400 11,500 11,600 11,700 11,800 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,200 13,300 13,400 13,500 13,600 13,700 13,800 13,900 14,000 14,200 14,300 14,500 14,700 15,000 16,000 16,500 17,000 17,500 18,000 19,000 20,000
HOLEMAKING
catalogue number TDS401A08600 TDS401A08700 TDS401A08800 TDS401A08900 TDS401A09000 TDS401A09100 TDS401A09200 TDS401A09300 TDS401A09400 TDS401A09500 TDS401A09600 TDS401A09700 TDS401A09800 TDS401A09900 TDS401A10000 TDS401A10100 TDS401A10200 TDS401A10300 TDS401A10400 TDS401A10500 TDS401A10600 TDS401A10700 TDS401A10800 TDS401A10900 TDS401A11000 TDS401A11100 TDS401A11200 TDS401A11300 TDS401A11400 TDS401A11500 TDS401A11600 TDS401A11700 TDS401A11800 TDS401A12000 TDS401A12100 TDS401A12200 TDS401A12300 TDS401A12400 TDS401A12500 TDS401A12600 TDS401A12700 TDS401A12800 TDS401A12900 TDS401A13000 TDS401A13100 TDS401A13200 TDS401A13300 TDS401A13400 TDS401A13500 TDS401A13600 TDS401A13700 TDS401A13800 TDS401A13900 TDS401A14000 TDS401A14200 TDS401A14300 TDS401A14500 TDS401A14700 TDS401A15000 TDS401A16000 TDS401A16500 TDS401A17000 TDS401A17500 TDS401A18000 TDS401A19000 TDS401A20000
SOLID END MILLING
P M K N S H
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS411A • 3 x D
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
v
D1 diameter
HOLEMAKING
catalogue number TDS411A03000 TDS411A03100 TDS411A03200 TDS411A03300 TDS411A03400 TDS411A03500 TDS411A03600 TDS411A03700 TDS411A03800 TDS411A03900 TDS411A04000 TDS411A04100 TDS411A04200 TDS411A04300 TDS411A04400 TDS411A04500 TDS411A04600 TDS411A04700 TDS411A04800 TDS411A04900 TDS411A05000 TDS411A05100 TDS411A05200 TDS411A05300 TDS411A05400 TDS411A05500 TDS411A05600 TDS411A05700 TDS411A05800 TDS411A05900 TDS411A06000 TDS411A06100 TDS411A06200 TDS411A06300 TDS411A06400 TDS411A06500 TDS411A06600 TDS411A06700 TDS411A06800 TDS411A06900 TDS411A07000 TDS411A07100 TDS411A07200 TDS411A07300 TDS411A07400 TDS411A07500 TDS411A07600 TDS411A07700 TDS411A07800 TDS411A07900 TDS411A08000 TDS411A08100 TDS411A08200 TDS411A08300 TDS411A08400 TDS411A08500
TAPPING TURNING C28
mm 3,000 3,100 3,200 3,300 3,400 3,500 3,600 3,700 3,800 3,900 4,000 4,100 4,200 4,300 4,400 4,500 4,600 4,700 4,800 4,900 5,000 5,100 5,200 5,300 5,400 5,500 5,600 5,700 5,800 5,900 6,000 6,100 6,200 6,300 6,400 6,500 6,600 6,700 6,800 6,900 7,000 7,100 7,200 7,300 7,400 7,500 7,600 7,700 7,800 7,900 8,000 8,100 8,200 8,300 8,400 8,500
in .1181 .1220 .1260 .1299 .1339 .1378 .1417 .1457 .1496 .1535 .1575 .1614 .1654 .1693 .1732 .1772 .1811 .1850 .1890 .1929 .1969 .2008 .2047 .2087 .2126 .2165 .2205 .2244 .2283 .2323 .2362 .2402 .2441 .2480 .2520 .2559 .2598 .2638 .2677 .2717 .2756 .2795 .2835 .2874 .2913 .2953 .2992 .3031 .3071 .3110 .3150 .3189 .3228 .3268 .3307 .3346
L 62 62 62 62 62 62 62 62 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 89 89 89 89 89
L3 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 28 28 28 28 28 28 28 28 28 28 28 28 28 34 34 34 34 34 34 34 34 34 34 41 41 41 41 41 41 41 41 41 41 47 47 47 47 47
L4 max 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35
L5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10
WK15PD 4157799 4157801 4157803 4157805 4157806 4157808 4157810 4157812 4157814 4157815 4157817 4157820 4157821 4157823 4157825 4157826 4157827 4157829 4157831 4157833 4157834 4157835 4157838 4157839 4157840 4157842 4157844 4157846 4157847 4157848 4157850 4157851 4157852 4157853 4157855 4157856 4157858 4157860 4157862 4157863 4157864 4157865 4157867 4157868 4157869 4157870 4157872 4157873 4157874 4157875 4157877 4157878 4157879 4157880 4157882 4157884
widia.com
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS411A • 3 x D (continued) v
first choice
j
alternate choice
v
D1 diameter L 89 89 89 89 89 89 89 89 89 89 89 89 89 89 89 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 107 115 115 115 115 115 115 123 123 123 123 131 131
L3 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 73 73 73 73 79 79
L4 max 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 45 45 45 45 45 45 51 51 51 51 55 55
L5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,6 2,8 2,9 2,9 3,0 3,1 3,3 3,5
LS 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50
D 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 20 20
WK15PD 4157885 4157886 4157888 4157889 4157890 4157891 4157893 4157894 4157896 4157897 4157899 4157900 4157901 4157902 4156562 4156603 4156604 4156605 4156607 4156608 4156609 4156610 4156612 4156613 4156614 4156615 4156617 4156618 4156619 4156620 4156622 4156623 4156624 4156625 4156627 4156628 4156629 4156630 4156632 4156633 4156634 4156635 4156636 4156637 4156638 4156640 4156641 4156642 4156643 4156644 4156645 4156646 4156647 4156649 4156650 4156652 4156654 4156656 4156659 4156662 4156675 4156681 4156687 4156693 4156699 4156721 4156732
C29
TURNING
in .3386 .3425 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3780 .3819 .3858 .3898 .3937 .3976 .4016 .4055 .4094 .4134 .4173 .4213 .4252 .4291 .4331 .4370 .4409 .4449 .4488 .4528 .4567 .4606 .4646 .4685 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5197 .5236 .5276 .5315 .5354 .5394 .5433 .5472 .5512 .5591 .5630 .5709 .5787 .5906 .6299 .6496 .6693 .6890 .7087 .7480 .7874
TAPPING
widia.com
mm 8,600 8,700 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,600 9,700 9,800 9,900 10,000 10,100 10,200 10,300 10,400 10,500 10,600 10,700 10,800 10,900 11,000 11,100 11,200 11,300 11,400 11,500 11,600 11,700 11,800 11,900 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,200 13,300 13,400 13,500 13,600 13,700 13,800 13,900 14,000 14,200 14,300 14,500 14,700 15,000 16,000 16,500 17,000 17,500 18,000 19,000 20,000
HOLEMAKING
catalogue number TDS411A08600 TDS411A08700 TDS411A08800 TDS411A08900 TDS411A09000 TDS411A09100 TDS411A09200 TDS411A09300 TDS411A09400 TDS411A09500 TDS411A09600 TDS411A09700 TDS411A09800 TDS411A09900 TDS411A10000 TDS411A10100 TDS411A10200 TDS411A10300 TDS411A10400 TDS411A10500 TDS411A10600 TDS411A10700 TDS411A10800 TDS411A10900 TDS411A11000 TDS411A11100 TDS411A11200 TDS411A11300 TDS411A11400 TDS411A11500 TDS411A11600 TDS411A11700 TDS411A11800 TDS411A11900 TDS411A12000 TDS411A12100 TDS411A12200 TDS411A12300 TDS411A12400 TDS411A12500 TDS411A12600 TDS411A12700 TDS411A12800 TDS411A12900 TDS411A13000 TDS411A13100 TDS411A13200 TDS411A13300 TDS411A13400 TDS411A13500 TDS411A13600 TDS411A13700 TDS411A13800 TDS411A13900 TDS411A14000 TDS411A14200 TDS411A14300 TDS411A14500 TDS411A14700 TDS411A15000 TDS411A16000 TDS411A16500 TDS411A17000 TDS411A17500 TDS411A18000 TDS411A19000 TDS411A20000
SOLID END MILLING
P M K N S H
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS402A • 5 x D
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
v j
D1 diameter
HOLEMAKING
catalogue number TDS402A03000 TDS402A03100 TDS402A03200 TDS402A03300 TDS402A03400 TDS402A03500 TDS402A03600 TDS402A03700 TDS402A03800 TDS402A03900 TDS402A04000 TDS402A04100 TDS402A04200 TDS402A04300 TDS402A04400 TDS402A04500 TDS402A04600 TDS402A04700 TDS402A04800 TDS402A04900 TDS402A05000 TDS402A05100 TDS402A05200 TDS402A05300 TDS402A05400 TDS402A05500 TDS402A05600 TDS402A05700 TDS402A05800 TDS402A05900 TDS402A06000 TDS402A06100 TDS402A06200 TDS402A06300 TDS402A06400 TDS402A06500 TDS402A06600 TDS402A06700 TDS402A06800 TDS402A06900 TDS402A07000 TDS402A07100 TDS402A07200 TDS402A07300 TDS402A07400 TDS402A07500 TDS402A07600 TDS402A07700 TDS402A07800 TDS402A07900 TDS402A08000 TDS402A08100 TDS402A08200 TDS402A08300 TDS402A08400 TDS402A08500
TAPPING TURNING C30
mm 3,000 3,100 3,200 3,300 3,400 3,500 3,600 3,700 3,800 3,900 4,000 4,100 4,200 4,300 4,400 4,500 4,600 4,700 4,800 4,900 5,000 5,100 5,200 5,300 5,400 5,500 5,600 5,700 5,800 5,900 6,000 6,100 6,200 6,300 6,400 6,500 6,600 6,700 6,800 6,900 7,000 7,100 7,200 7,300 7,400 7,500 7,600 7,700 7,800 7,900 8,000 8,100 8,200 8,300 8,400 8,500
in .1181 .1220 .1260 .1299 .1339 .1378 .1417 .1457 .1496 .1535 .1575 .1614 .1654 .1693 .1732 .1772 .1811 .1850 .1890 .1929 .1969 .2008 .2047 .2087 .2126 .2165 .2205 .2244 .2283 .2323 .2362 .2402 .2441 .2480 .2520 .2559 .2598 .2638 .2677 .2717 .2756 .2795 .2835 .2874 .2913 .2953 .2992 .3031 .3071 .3110 .3150 .3189 .3228 .3268 .3307 .3346
L 66 66 66 66 66 66 66 66 74 74 74 74 74 74 74 74 74 74 82 82 82 82 82 82 82 82 82 82 82 82 82 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 103 103 103 103 103
L3 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 44 44 44 44 44 44 44 44 44 44 44 44 44 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 61 61 61 61 61
L4 max 23 23 23 23 23 23 23 23 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 49 49 49 49 49
L5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10
WP20PD 4162967 4162969 4162972 4162984 4162985 4162987 4162989 4162991 4162993 4162994 4162996 4162999 4163000 4163002 4163014 4163015 4163016 4163018 4163020 4163022 4163023 4163024 4163027 4163028 4163029 4163031 4163034 4163036 4163037 4163038 4163040 4163041 4163042 4163043 4163045 4163046 4163048 4163050 4163052 4163053 4163054 4163055 4163057 4163058 4163059 4163060 4163062 4163063 4163064 4163065 4163067 4163068 4163069 4163070 4163072 4163074
widia.com
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS402A • 5 x D (continued)
v
first choice
j
alternate choice v j
D1 diameter L 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 133 133 133 133 133 133 143 143 143 143 153 153
L3 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 83 83 83 83 83 83 93 93 93 93 101 101
L4 max 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 63 63 63 63 63 63 71 71 71 71 77 77
L5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,6 2,8 2,9 2,9 3,0 3,1 3,3 3,5
LS 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50
D 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 20 20
WP20PD 4163075 4163077 4163079 4163080 4163081 4163082 4163084 4163085 4163087 4163088 4163090 4163091 4163092 4163093 4162803 4162804 4162805 4162806 4162808 4162809 4162810 4162811 4162813 4162814 4162815 4162818 4162819 4162820 4162821 4162823 4162824 4162825 4162828 4162829 4162830 4162831 4162833 4162834 4162835 4162836 4162837 4162838 4162839 4162841 4162842 4162843 4162844 4162845 4162846 4162847 4162848 4162850 4162851 4162853 4162855 4162857 4162860 4162863 4162876 4162882 4162888 4162894 4162274 4162396 4162407
C31
TURNING
in .3386 .3425 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3780 .3819 .3858 .3898 .3937 .3976 .4016 .4055 .4094 .4134 .4173 .4213 .4252 .4291 .4331 .4409 .4449 .4488 .4528 .4567 .4606 .4646 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5197 .5236 .5276 .5315 .5354 .5394 .5433 .5472 .5512 .5591 .5630 .5709 .5787 .5906 .6299 .6496 .6693 .6890 .7087 .7480 .7874
TAPPING
widia.com
mm 8,600 8,700 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,600 9,700 9,800 9,900 10,000 10,100 10,200 10,300 10,400 10,500 10,600 10,700 10,800 10,900 11,000 11,200 11,300 11,400 11,500 11,600 11,700 11,800 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,200 13,300 13,400 13,500 13,600 13,700 13,800 13,900 14,000 14,200 14,300 14,500 14,700 15,000 16,000 16,500 17,000 17,500 18,000 19,000 20,000
HOLEMAKING
catalogue number TDS402A08600 TDS402A08700 TDS402A08800 TDS402A08900 TDS402A09000 TDS402A09100 TDS402A09200 TDS402A09300 TDS402A09400 TDS402A09500 TDS402A09600 TDS402A09700 TDS402A09800 TDS402A09900 TDS402A10000 TDS402A10100 TDS402A10200 TDS402A10300 TDS402A10400 TDS402A10500 TDS402A10600 TDS402A10700 TDS402A10800 TDS402A10900 TDS402A11000 TDS402A11200 TDS402A11300 TDS402A11400 TDS402A11500 TDS402A11600 TDS402A11700 TDS402A11800 TDS402A12000 TDS402A12100 TDS402A12200 TDS402A12300 TDS402A12400 TDS402A12500 TDS402A12600 TDS402A12700 TDS402A12800 TDS402A12900 TDS402A13000 TDS402A13100 TDS402A13200 TDS402A13300 TDS402A13400 TDS402A13500 TDS402A13600 TDS402A13700 TDS402A13800 TDS402A13900 TDS402A14000 TDS402A14200 TDS402A14300 TDS402A14500 TDS402A14700 TDS402A15000 TDS402A16000 TDS402A16500 TDS402A17000 TDS402A17500 TDS402A18000 TDS402A19000 TDS402A20000
SOLID END MILLING
P M K N S H
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS412A • 5 x D
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
v
D1 diameter
HOLEMAKING
catalogue number TDS412A03000 TDS412A03100 TDS412A03200 TDS412A03300 TDS412A03400 TDS412A03500 TDS412A03600 TDS412A03700 TDS412A03800 TDS412A03900 TDS412A04000 TDS412A04100 TDS412A04200 TDS412A04300 TDS412A04400 TDS412A04500 TDS412A04600 TDS412A04700 TDS412A04800 TDS412A04900 TDS412A05000 TDS412A05100 TDS412A05200 TDS412A05300 TDS412A05400 TDS412A05500 TDS412A05600 TDS412A05700 TDS412A05800 TDS412A05900 TDS412A06000 TDS412A06100 TDS412A06200 TDS412A06300 TDS412A06400 TDS412A06500 TDS412A06600 TDS412A06700 TDS412A06800 TDS412A06900 TDS412A07000 TDS412A07100 TDS412A07200 TDS412A07300 TDS412A07400 TDS412A07500 TDS412A07600 TDS412A07700 TDS412A07800 TDS412A07900 TDS412A08000 TDS412A08100 TDS412A08200 TDS412A08300 TDS412A08400 TDS412A08500
TAPPING TURNING C32
mm 3,000 3,100 3,200 3,300 3,400 3,500 3,600 3,700 3,800 3,900 4,000 4,100 4,200 4,300 4,400 4,500 4,600 4,700 4,800 4,900 5,000 5,100 5,200 5,300 5,400 5,500 5,600 5,700 5,800 5,900 6,000 6,100 6,200 6,300 6,400 6,500 6,600 6,700 6,800 6,900 7,000 7,100 7,200 7,300 7,400 7,500 7,600 7,700 7,800 7,900 8,000 8,100 8,200 8,300 8,400 8,500
in .1181 .1220 .1260 .1299 .1339 .1378 .1417 .1457 .1496 .1535 .1575 .1614 .1654 .1693 .1732 .1772 .1811 .1850 .1890 .1929 .1969 .2008 .2047 .2087 .2126 .2165 .2205 .2244 .2283 .2323 .2362 .2402 .2441 .2480 .2520 .2559 .2598 .2638 .2677 .2717 .2756 .2795 .2835 .2874 .2913 .2953 .2992 .3031 .3071 .3110 .3150 .3189 .3228 .3268 .3307 .3346
L 66 66 66 66 66 66 66 66 74 74 74 74 74 74 74 74 74 74 82 82 82 82 82 82 82 82 82 82 82 82 82 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 103 103 103 103 103
L3 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 44 44 44 44 44 44 44 44 44 44 44 44 44 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 61 61 61 61 61
L4 max 23 23 23 23 23 23 23 23 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 49 49 49 49 49
L5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 0,6 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 0,9 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,2 1,3 1,3 1,3 1,3 1,3 1,3 1,4 1,4 1,4 1,4 1,4 1,4
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10
WK15PD 4158757 4158759 4158761 4158793 4158794 4158796 4158798 4158800 4158802 4158803 4158805 4158808 4158809 4158811 4158813 4158814 4158815 4158817 4158819 4158821 4158822 4158823 4158826 4158827 4158828 4158830 4158832 4158834 4158835 4158836 4158838 4158839 4158840 4158841 4158843 4158844 4158846 4158848 4158850 4158851 4158852 4158853 4158855 4158856 4158857 4158858 4158860 4158861 4158862 4158863 4158865 4158866 4158867 4158868 4158870 4158872
widia.com
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS412A • 5 x D (continued)
alternate choice
L4 max 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 63 63 63 63 63 63 71 71 71 71 77 77
L5 1,5 1,5 1,5 1,5 1,5 1,5 1,6 1,6 1,6 1,6 1,6 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,8 1,8 1,8 1,8 1,8 1,9 1,9 1,9 1,9 1,9 2,0 2,0 2,0 2,0 2,0 2,0 2,1 2,1 2,1 2,1 2,1 2,1 2,2 2,2 2,2 2,2 2,2 2,3 2,3 2,3 2,3 2,3 2,3 2,4 2,4 2,4 2,4 2,5 2,5 2,5 2,5 2,6 2,8 2,9 2,9 3,0 3,1 3,3 3,5
LS 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50
D 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 20 20
WK15PD 4158873 4158874 4158876 4158877 4158878 4158879 4158881 4158882 4158884 4158885 4158887 4158888 4158889 4158890 4156602 4156733 4156734 4156735 4156737 4156738 4156739 4156740 4156742 4156743 4156744 4156745 4156747 4156748 4156749 4156750 4156752 4156753 4156754 4156755 4156757 4156758 4156759 4156760 4156762 4156763 4156764 4156765 4156766 4156767 4156768 4156770 4156771 4156772 4156773 4156774 4156775 4156776 4156777 4156779 4156780 4156782 4156784 4156786 4156789 4156792 4156805 4156811 4156817 4156823 4156853 4156865 4156876
C33
TURNING
L3 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 83 83 83 83 83 83 93 93 93 93 101 101
TAPPING
L 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 124 133 133 133 133 133 133 143 143 143 143 153 153
HOLEMAKING
in .3386 .3425 .3465 .3504 .3543 .3583 .3622 .3661 .3701 .3740 .3780 .3819 .3858 .3898 .3937 .3976 .4016 .4055 .4094 .4134 .4173 .4213 .4252 .4291 .4331 .4370 .4409 .4449 .4488 .4528 .4567 .4606 .4646 .4685 .4724 .4764 .4803 .4843 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5157 .5197 .5236 .5276 .5315 .5354 .5394 .5433 .5472 .5512 .5591 .5630 .5709 .5787 .5906 .6299 .6496 .6693 .6890 .7087 .7480 .7874
v
SOLID END MILLING
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mm 8,600 8,700 8,800 8,900 9,000 9,100 9,200 9,300 9,400 9,500 9,600 9,700 9,800 9,900 10,000 10,100 10,200 10,300 10,400 10,500 10,600 10,700 10,800 10,900 11,000 11,100 11,200 11,300 11,400 11,500 11,600 11,700 11,800 11,900 12,000 12,100 12,200 12,300 12,400 12,500 12,600 12,700 12,800 12,900 13,000 13,100 13,200 13,300 13,400 13,500 13,600 13,700 13,800 13,900 14,000 14,200 14,300 14,500 14,700 15,000 16,000 16,500 17,000 17,500 18,000 19,000 20,000
first choice
j
P M K N S H
D1 diameter catalogue number TDS412A08600 TDS412A08700 TDS412A08800 TDS412A08900 TDS412A09000 TDS412A09100 TDS412A09200 TDS412A09300 TDS412A09400 TDS412A09500 TDS412A09600 TDS412A09700 TDS412A09800 TDS412A09900 TDS412A10000 TDS412A10100 TDS412A10200 TDS412A10300 TDS412A10400 TDS412A10500 TDS412A10600 TDS412A10700 TDS412A10800 TDS412A10900 TDS412A11000 TDS412A11100 TDS412A11200 TDS412A11300 TDS412A11400 TDS412A11500 TDS412A11600 TDS412A11700 TDS412A11800 TDS412A11900 TDS412A12000 TDS412A12100 TDS412A12200 TDS412A12300 TDS412A12400 TDS412A12500 TDS412A12600 TDS412A12700 TDS412A12800 TDS412A12900 TDS412A13000 TDS412A13100 TDS412A13200 TDS412A13300 TDS412A13400 TDS412A13500 TDS412A13600 TDS412A13700 TDS412A13800 TDS412A13900 TDS412A14000 TDS412A14200 TDS412A14300 TDS412A14500 TDS412A14700 TDS412A15000 TDS412A16000 TDS412A16500 TDS412A17000 TDS412A17500 TDS412A18000 TDS412A19000 TDS412A20000
v
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
TDS403A • 8 x D
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
v j
D1 diameter
HOLEMAKING
catalogue number TDS403A04700 TDS403A08000
mm 4,700 8,000
in .1850 .3150
L 87 110
L3 49 72
L4 max 41 61
L5 0,8 1,4
LS 36 36
D 6 8
WP20PD 4163196 4163244
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
C34
widia.com
Solid Carbide Drills • TOP DRILL S™
INDEXABLE MILLING
Application Data • TDS Series • WM15PD™ • Through Coolant • Metric
Cutting Speed — vc Recommended Feed Rate (f) by Diameter Range — m/min min 80 70 90 60 50 50 40 50 50 50 20 10 10 10
– – – – – – – – – – – – – – –
max 160 140 140 100 100 80 70 90 80 70 30 30 40 40
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
3,0 0,05–0,11 0,05–0,13 0,05–0,13 0,08–0,13 0,08–0,12 0,03–0,11 0,05–0,11 0,05–0,13 0,05–0,13 0,05–0,13 0,03–0,06 0,02–0,04 0,02–0,04 0,02–0,04
4,0 0,08–0,14 0,08–0,19 0,08–0,17 0,12–0,19 0,11–0,18 0,04–0,11 0,08–0,14 0,06–0,14 0,06–0,14 0,06–0,14 0,04–0,08 0,03–0,06 0,02–0,05 0,03–0,06
6,0 0,09–0,19 0,11–0,24 0,11–0,20 0,14–0,24 0,12–0,23 0,05–0,11 0,11–0,17 0,08–0,16 0,08–0,16 0,08–0,16 0,06–0,10 0,05–0,08 0,04–0,07 0,05–0,08
8,0 0,11–0,22 0,14–0,30 0,14–0,24 0,17–0,30 0,15–0,28 0,05–0,14 0,13–0,21 0,10–0,18 0,10–0,18 0,10–0,18 0,08–0,12 0,07–0,10 0,06–0,09 0,07–0,10
10,0 0,13–0,26 0,16–0,35 0,16–0,28 0,20–0,35 0,17–0,33 0,08–0,18 0,15–0,24 0,12–0,20 0,12–0,20 0,12–0,20 0,09–0,13 0,08–0,11 0,07–0,10 0,08–0,11
12,0 0,15–0,30 0,18–0,39 0,18–0,32 0,22–0,39 0,19–0,37 0,11–0,21 0,17–0,27 0,13–0,21 0,13–0,21 0,13–0,21 0,10–0,14 0,09–0,12 0,08–0,11 0,09–0,12
16,0 0,19–0,36 0,20–0,46 0,20–0,37 0,26–0,46 0,22–0,43 0,14–0,24 0,19–0,33 0,16–0,24 0,16–0,24 0,16–0,24 0,12–0,16 0,10–0,14 0,09–0,13 0,10–0,14
20,0 0,24–0,46 0,23–0,51 0,23–0,41 0,29–0,51 0,25–0,48 0,16–0,26 0,22–0,36 0,18–0,26 0,18–0,26 0,18–0,26 0,14–0,18 0,11–0,16 0,10–0,15 0,11–0,16
SOLID END MILLING
Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4
HOLEMAKING
Application Data • TDS Series • WP20PD™ • Through Coolant • Metric
Cutting Speed — vc Recommended Feed Rate (f) by Diameter Range — m/min
M
min 80 80 80 50 40 40 35
– – – – – – – –
max 180 160 140 80 60 70 50
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r
3,0 0,08–0,16 0,09–0,17 0,08–0,17 0,06–0,11 0,05–0,09 0,05–0,11 0,05–0,09
4,0 0,11–0,19 0,11–0,20 0,11–0,20 0,08–0,13 0,06–0,12 0,07–0,13 0,07–0,12
6,0 0,13–0,26 0,13–0,26 0,12–0,26 0,11–0,21 0,08–0,14 0,09–0,14 0,08–0,13
8,0 0,16–0,32 0,16–0,32 0,15–0,32 0,10–0,23 0,09–0,16 0,11–0,19 0,09–0,16
10,0 0,16–0,36 0,20–0,36 0,18–0,35 0,13–0,25 0,11–0,18 0,11–0,21 0,11–0,18
12,0 0,21–0,40 0,23–0,40 0,21–0,40 0,14–0,28 0,13–0,21 0,13–0,23 0,13–0,20
16,0 0,24–0,47 0,29–0,50 0,25–0,50 0,29–0,33 0,15–0,23 0,15–0,26 0,15–0,22
20,0 0,29–0,58 0,36–0,63 0,30–0,63 0,25–0,44 0,17–0,26 0,17–0,29 0,17–0,26
16,0 0,31–0,60 0,31–0,48 0,24–0,48
20,0 0,38–0,74 0,38–0,60 0,30–0,60
TAPPING
P
Material Group 1 2, 3, 4, 6, 7 5, 9, 10, 11 12, 13.1, 13.2 14.1 14.3 14.2, 14.4
Application Data • TDS Series • WK15PD™ • Through Coolant • Metric TURNING
Cutting Speed — vc Recommended Feed Rate (f) by Diameter Range — m/min
K
Material Group 15, 16 17, 18, 19 20
min 80 90 80
– – – –
max 190 170 150
Tool Diameter (mm) mm/r mm/r mm/r
3,0 0,11–0,22 0,12–0,16 0,08–0,17
4,0 0,12–0,24 0,13–0,19 0,09–0,19
6,0 0,16–0,31 0,16–0,25 0,12–0,25
8,0 0,20–0,38 0,20–0,31 0,14–0,30
10,0 0,23–0,44 0,23–0,36 0,17–0,35
12,0 0,25–0,49 0,25–0,40 0,19–0,40
Metric tolerance nominal size range >3–6 >6–10 >10–18 >18–25,4
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D1 tolerance m7 0,004/0,016 0,006/0,021 0,007/0,025 0,008/0,029
D tolerance h6 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
C35
Solid Carbide Drills • TOP DRILL S+™
INDEXABLE MILLING
TDS504A • 12 x D
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
v v v j
D1 diameter
HOLEMAKING
catalogue number TDS504A03000 TDS504A03500 TDS504A04000 TDS504A04500 TDS504A04600 TDS504A04800 TDS504A05000 TDS504A05100 TDS504A05200 TDS504A05300 TDS504A05500 TDS504A05600 TDS504A05700 TDS504A05800 TDS504A06000 TDS504A06200 TDS504A06500 TDS504A06600 TDS504A06800 TDS504A07000 TDS504A07500 TDS504A07700 TDS504A07800 TDS504A08000 TDS504A08100 TDS504A08500 TDS504A08700 TDS504A09000 TDS504A09100 TDS504A09500 TDS504A10000 TDS504A10200 TDS504A10300 TDS504A10500 TDS504A10800 TDS504A11000 TDS504A11500 TDS504A11800 TDS504A12000 TDS504A12100 TDS504A12500 TDS504A12700 TDS504A13000 TDS504A13100 TDS504A13500 TDS504A14000 TDS504A14100 TDS504A14500 TDS504A15000 TDS504A15500 TDS504A16000 TDS504A16500 TDS504A17000 TDS504A17500 TDS504A18000 TDS504A18500 TDS504A19000 TDS504A19500 TDS504A20000
TAPPING TURNING C36
mm 3,000 3,500 4,000 4,500 4,600 4,800 5,000 5,100 5,200 5,300 5,500 5,600 5,700 5,800 6,000 6,200 6,500 6,600 6,800 7,000 7,500 7,700 7,800 8,000 8,100 8,500 8,700 9,000 9,100 9,500 10,000 10,200 10,300 10,500 10,800 11,000 11,500 11,800 12,000 12,100 12,500 12,700 13,000 13,100 13,500 14,000 14,100 14,500 15,000 15,500 16,000 16,500 17,000 17,500 18,000 18,500 19,000 19,500 20,000
in .1181 .1378 .1575 .1772 .1811 .1890 .1969 .2008 .2047 .2087 .2165 .2205 .2244 .2283 .2362 .2441 .2559 .2598 .2677 .2756 .2953 .3031 .3071 .3150 .3189 .3346 .3425 .3543 .3583 .3740 .3937 .4016 .4055 .4134 .4252 .4331 .4528 .4646 .4724 .4764 .4921 .5000 .5118 .5157 .5315 .5512 .5551 .5709 .5906 .6102 .6299 .6496 .6693 .6890 .7087 .7283 .7480 .7677 .7874
L 93 93 107 107 107 125 125 125 125 125 125 125 125 125 125 139 139 139 139 139 153 153 153 153 185 185 185 185 185 185 185 218 218 218 218 218 218 218 218 246 246 246 246 246 246 246 277 277 277 277 277 305 305 305 305 334 334 334 334
L3 52 53 66 67 68 82 83 83 83 84 84 85 85 85 86 97 98 99 99 100 112 113 113 114 136 137 138 139 139 140 142 164 165 165 166 167 168 169 170 192 193 194 195 195 196 198 220 221 223 224 226 249 250 252 253 277 278 280 281
L4 max 44 44 56 56 57 69 70 70 70 71 71 72 72 71 72 82 83 84 83 84 95 96 95 96 116 117 118 118 118 119 120 140 141 141 141 142 143 143 144 164 165 166 166 166 167 168 188 189 190 191 192 213 214 215 216 237 238 239 240
L5 0,6 0,7 0,8 0,9 1,0 1,0 1,1 1,1 1,1 1,1 1,2 1,2 1,2 1,2 1,3 1,3 1,4 1,4 1,4 1,5 1,6 1,6 1,7 1,7 1,7 1,8 1,9 1,9 1,9 2,0 2,1 2,2 2,2 2,2 2,3 2,4 2,5 2,5 2,6 2,6 2,7 2,7 2,8 2,8 2,9 3,0 3,0 3,1 3,2 3,3 3,4 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3
LS 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 50 50 50 50
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 16 16 16 16 16 18 18 18 18 20 20 20 20
WU20PD 4173459 4173462 4173464 4173465 4173466 4173468 4173469 4173470 4173471 4173472 4173474 4173476 4173477 4173478 4173479 4173480 4173482 4173484 4173486 4173488 4173490 4173492 4173493 4173495 4173496 4173499 4173500 4173502 4173503 4173505 4173508 4173509 4173510 4173512 4173514 4173515 4173517 4173518 4173519 4173520 4148906 4173522 4173523 4173524 4173525 4173526 4173527 4173529 4173531 4173532 4173534 4173535 4173536 4173538 4173539 4173540 4173541 4173543 4173544
widia.com
Solid Carbide Drills • TOP DRILL S+™
INDEXABLE MILLING
Application Data • TDS+ Series • WU20PD™ • Through Coolant • Metric
Cutting Speed — vc
Recommended Feed Rate (f) by Diameter
Range — m/min min
–
max
90 80 70 50 30 30 30 100 130 100
– – – – – – – – – –
180 120 120 80 50 60 50 210 160 170
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
3,0
4,0
6,0
8,0
10,0
12,0
16,0
20,0
0,08–0,16 0,09–0,17 0,08–0,17 0,05–0,09 0,04–0,07 0,04–0,08 0,04–0,07 0,11–0,22 0,11–0,17 0,08–0,17
0,09–0,18 0,10–0,19 0,09–0,19 0,06–0,11 0,05–0,09 0,06–0,10 0,06–0,09 0,12–0,24 0,12–0,19 0,09–0,19
0,12–0,24 0,14–0,25 0,13–0,25 0,09–0,16 0,08–0,11 0,08–0,12 0,08–0,11 0,16–0,31 0,16–0,25 0,12–0,25
0,14–0,29 0,17–0,31 0,16–0,31 0,11–0,20 0,09–0,12 0,09–0,14 0,09–0,12 0,20–0,38 0,20–0,31 0,14–0,30
0,17–0,34 0,21–0,37 0,19–0,37 0,14–0,24 0,10–0,14 0,10–0,16 0,10–0,14 0,23–0,44 0,23–0,36 0,17–0,35
0,20–0,39 0,24–0,42 0,21–0,42 0,15–0,27 0,12–0,16 0,12–0,18 0,12–0,16 0,25–0,49 0,25–0,40 0,19–0,40
0,24–0,47 0,29–0,52 0,26–0,52 0,20–0,35 0,14–0,18 0,14–0,20 0,14–0,18 0,31–0,60 0,31–0,48 0,24–0,48
0,31–0,60 0,38–0,65 0,32–0,65 0,26–0,45 0,16–0,20 0,16–0,22 0,16–0,20 0,38–0,74 0,38–0,60 0,30–0,60
SOLID END MILLING
Material Group 1 2, 3, 4, 6, 7 P 5, 9, 10, 11 12, 13 14,1 M 14,3 14.2, 14.4 15, 16 K 17, 18, 19 20
Metric tolerance D1 tolerance m7 0,004/0,016 0,006/0,021 0,007/0,025 0,008/0,029
D tolerance h6 0,000/-0,008 0,000/-0,009 0,000/-0,011 0,000/-0,013
HOLEMAKING
nominal size range >3–6 >6–10 >10–18 >18–25,4
TAPPING TURNING
widia.com
C37
TOP DRILL™ Deep-Hole Drills The TDD deep-hole drill series in the WU20PD™ grade offers secure and consistent performance, excellent hole quality, and reduced cycle times. Solid carbide deep-hole drills outperform gun drills and HSS deep-hole drills in deep-hole applications up to 30 x D by increasing metal removal rates by 3–4 times. Increased MRR equals bottom-line savings to customers in throughput, machine time, and personnel hours.
Choose TDS Drill Series for piloting. • Helix with optimised flute profile reduces risk of chip jamming and catastrophic failure. • Four-margin lands to improve hole straightness and alignment through cross holes and inclined exits. • Advances TiAIN multilayer PVD coating for steel and cast iron.
Materials: P K Lengths Available with and without through coolant channels.
Diameter Range 3–13mm Grade: WU20PD
Offset head area Reduced contact between drill and hole wall. No chip jamming.
Four Margins For stability, even on interrupted cuts. Only on the head area for reduced friction. 30° Helix
Head coating only Point and margins are coated for wear resistance. Avoids the need to polish the complete drill after coating for reliable, superior chip evacuation.
C38
h6 Precision shank Round, cylindrical, low runout. Suitable for Shrink Fit holders.
Unique new polished surface Reduction of friction in the chip flute, drastically improved chip evacuation, and tool life. High process repeatability and stable quality even after reconditioning.
widia.com
Solid Carbide Drills • TOP DRILL™
INDEXABLE MILLING
TDD105 • 15 x D • Metric
v
first choice
j
alternate choice v j v
D1 diameter in .1181 .1378 .1575 .1772 .1969 .2165 .2362 .2559 .2677 .2756 .2953 .2953 .3150 .3346 .3543 .3740 .3937 .4134 .4331 .4528 .4724 .5118
D 3 4 4 5 5 6 6 7 7 7 8 8 8 9 9 10 10 11 11 12 12 13
L3 52 68 70 85 87 102 104 119 120 121 136 174 138 153 155 170 172 187 189 204 206 223
L4 max 45 59 60 74 75 89 90 104 104 105 119 157 120 134 135 149 150 164 165 179 180 195
L5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,4 1,4 1,5 1,6 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,8
LS 30 32 32 34 34 36 36 38 38 38 40 40 40 42 42 44 44 46 46 48 48 50
L 86 105 105 124 124 143 143 162 162 162 181 221 181 200 200 219 219 238 238 257 257 276
pilot drill TDS501A03000 TDS501A03500 TDS501A04000 TDS501A04500 TDS501A05000 TDS501A05500 TDS501A06000 TDS501A06500 TDS501A06800 TDS501A07000 TDS501A07500 TDS501A07500 TDS501A08000 TDS501A08500 TDS501A09000 TDS501A09500 TDS501A10000 TDS501A10500 TDS501A11000 TDS501A11500 TDS501A12000 TDS501A13000
WU20PD 3899626 3899628 3899632 3899685 3899688 3899691 3899694 3899697 3899700 3899702 3900633 3899764 3900636 3900639 3900641 3900643 3900647 3900650 3900652 3900654 3900656 3900660
TAPPING
mm 3,000 3,500 4,000 4,500 5,000 5,500 6,000 6,500 6,800 7,000 7,500 7,500 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 13,000
HOLEMAKING
catalogue number TDD105Z03000 TDD105Z03500 TDD105Z04000 TDD105Z04500 TDD105Z05000 TDD105Z05500 TDD105Z06000 TDD105Z06500 TDD105Z06800 TDD105Z07000 TDD105Z07500 TDD106Z07500 TDD105Z08000 TDD105Z08500 TDD105Z09000 TDD105Z09500 TDD105Z10000 TDD105Z10500 TDD105Z11000 TDD105Z11500 TDD105Z12000 TDD105Z13000
SOLID END MILLING
P M K N S H
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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C39
Solid Carbide Drills • TOP DRILL™
INDEXABLE MILLING
TDD106 • 20 x D • Metric
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v j v
D1 diameter
HOLEMAKING
catalogue number TDD106Z03000 TDD106Z03500 TDD106Z04000 TDD106Z04500 TDD106Z05000 TDD106Z05500 TDD106Z06000 TDD106Z06500 TDD106Z06800 TDD106Z07000 TDD106Z08000 TDD106Z08500 TDD106Z09000 TDD106Z09500 TDD106Z10000 TDD106Z10500 TDD106Z11000 TDD106Z11500 TDD106Z12000 TDD106Z12500 TDD106Z13000
mm 3,000 3,500 4,000 4,500 5,000 5,500 6,000 6,500 6,800 7,000 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000
in .1181 .1378 .1575 .1772 .1969 .2165 .2362 .2559 .2677 .2756 .3150 .3346 .3543 .3740 .3937 .4134 .4331 .4528 .4724 .4921 .5118
D 3 4 4 5 5 6 6 7 7 7 8 9 9 10 10 11 11 12 12 13 13
L3 67 86 90 108 112 130 134 152 154 156 178 196 200 218 222 240 244 262 266 284 288
L4 max 60 77 80 97 100 117 120 137 138 140 160 177 180 197 200 217 220 237 240 257 260
L5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,4 1,4 1,5 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,7 2,8
LS 30 32 32 34 34 36 36 38 38 38 40 42 42 44 44 46 46 48 48 50 50
L 101 125 125 149 149 173 173 197 197 197 221 245 245 269 269 293 293 317 317 341 341
pilot drill TDS501A03000 TDS501A03500 TDS501A04000 TDS501A04500 TDS501A05000 TDS501A05500 TDS501A06000 TDS501A06500 TDS501A06800 TDS501A07000 TDS501A08000 TDS501A08500 TDS501A09000 TDS501A09500 TDS501A10000 TDS501A10500 TDS501A11000 TDS501A11500 TDS501A12000 TDS501A12500 TDS501A13000
WU20PD 3899782 3899804 3899808 3899811 3899814 3899818 3899821 3899824 3899827 3899829 3899767 3899770 3899772 3899784 3899788 3899791 3899793 3899795 3899797 3899799 3899801
TAPPING TURNING C40
widia.com
Solid Carbide Drills • TOP DRILL™
INDEXABLE MILLING
TDD107 • 25 x D • Metric
v
first choice
j
alternate choice v j v
D1 diameter mm 3,000 3,500 4,000 4,500 5,000 5,500 6,000 6,500 7,000 8,000 8,500 9,000 9,500 10,000 10,300 10,500 11,000 11,500 12,000 12,500 13,000
in .1181 .1378 .1575 .1772 .1969 .2165 .2362 .2559 .2756 .3150 .3346 .3543 .3740 .3937 .4055 .4134 .4331 .4528 .4724 .4921 .5118
D 3 4 4 5 5 6 6 7 7 8 9 9 10 10 11 11 11 12 12 13 13
L3 82 103 110 130 137 157 164 184 191 218 238 245 265 272 290 292 299 319 326 346 353
L4 max 75 94 100 119 125 144 150 169 175 200 219 225 244 250 267 269 275 294 300 319 325
L5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,4 1,5 1,7 1,8 1,9 2,0 2,1 2,2 2,2 2,3 2,4 2,5 2,7 2,8
LS 30 32 32 34 34 36 36 38 38 40 42 42 44 44 46 46 46 48 48 50 50
L 116 145 145 174 174 203 203 232 232 261 290 290 319 319 348 348 348 377 377 406 406
pilot drill TDS501A03000 TDS501A03500 TDS501A04000 TDS501A04500 TDS501A05000 TDS501A05500 TDS501A06000 TDS501A06500 TDS501A07000 TDS501A08000 TDS501A08500 TDS501A09000 TDS501A09500 TDS501A10000 TDS501A10300 TDS501A10500 TDS501A11000 TDS501A11500 TDS501A12000 TDS501A12500 TDS501A13000
WU20PD 3899708 3899710 3899734 3899737 3899740 3899743 3899746 3899749 3899754 3899569 3899572 3899604 3899606 3899610 3899611 3899613 3899615 3899617 3899619 3899621 3899623
HOLEMAKING
catalogue number TDD107Z03000 TDD107Z03500 TDD107Z04000 TDD107Z04500 TDD107Z05000 TDD107Z05500 TDD107Z06000 TDD107Z06500 TDD107Z07000 TDD107Z08000 TDD107Z08500 TDD107Z09000 TDD107Z09500 TDD107Z10000 TDD107Z10300 TDD107Z10500 TDD107Z11000 TDD107Z11500 TDD107Z12000 TDD107Z12500 TDD107Z13000
SOLID END MILLING
P M K N S H
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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C41
Solid Carbide Drills • TOP DRILL™
INDEXABLE MILLING
TDD108 • 30 x D • Metric
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
v j v
D1 diameter
HOLEMAKING TAPPING
catalogue number TDD108Z03000 TDD108Z03500 TDD108Z04000 TDD108Z04500 TDD108Z05000 TDD108Z05500 TDD108Z06000 TDD108Z06500 TDD108Z06800 TDD108Z07000 TDD108Z07500 TDD108Z08000 TDD108Z08500 TDD108Z09000 TDD108Z09500 TDD108Z10000 TDD108Z10500 TDD108Z11000 TDD108Z11500 TDD108Z12000 TDD108Z12500 TDD108Z13000
mm 3,000 3,500 4,000 4,500 5,000 5,500 6,000 6,500 6,800 7,000 7,500 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000
in .1181 .1378 .1575 .1772 .1969 .2165 .2362 .2559 .2677 .2756 .2953 .3150 .3346 .3543 .3740 .3937 .4134 .4331 .4528 .4724 .4921 .5118
D 3 4 4 5 5 6 6 7 7 7 8 8 9 9 10 10 11 11 12 12 13 13
L3 97 121 130 153 162 185 194 217 222 226 249 258 281 290 313 322 345 354 377 386 409 418
L4 max 90 112 120 142 150 172 180 202 206 210 232 240 262 270 292 300 322 330 352 360 382 390
L5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,4 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,7 2,8
LS 30 32 32 34 34 36 36 38 38 38 40 40 42 42 44 44 46 46 48 48 50 50
L 131 165 165 199 199 233 233 267 267 267 301 301 335 335 369 369 403 403 437 437 471 471
pilot drill TDS501A03000 TDS501A03500 TDS501A04000 TDS501A04500 TDS501A05000 TDS501A05500 TDS501A06000 TDS501A06500 TDS501A06800 TDS501A07000 TDS501A07500 TDS501A08000 TDS501A08500 TDS501A09000 TDS501A09500 TDS501A10000 TDS501A10500 TDS501A11000 TDS501A11500 TDS501A12000 TDS501A12500 TDS501A13000
WU20PD 3899539 3899541 3899575 3899578 3899581 3899584 3899587 3899590 3899593 3899595 3899601 3899654 3899657 3899659 3899661 3899665 3899668 3899670 3899672 3899674 3899676 3899678
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
C42
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Solid Carbide Drills • TOP DRILL™
INDEXABLE MILLING
Application Data • TDD Series • WU20PD™ • Through Coolant • Metric
Cutting Speed — vc Recommended Feed Rate (fz) by Diameter Range — m/min min 90 80 70 65 105 85 100
– – – – – – –
max 130 115 110 95 145 120 140
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r
3,0 0,08–0,12 0,08–0,12 0,05–0,10 0,05–0,10 0,10–0,15 0,10–0,15 0,10–0,15
4,0 0,12–0,18 0,12–0,18 0,10–0,16 0,10–0,16 0,15–0,20 0,15–0,20 0,15–0,20
6,0 0,18–0,20 0,18–0,20 0,16–0,18 0,16–0,18 0,20–0,25 0,20–0,25 0,20–0,25
8,0 0,20–0,22 0,20–0,22 0,18–0,20 0,18–0,20 0,25–0,28 0,25–0,28 0,25–0,28
10,0 0,22–0,25 0,22–0,25 0,20–0,22 0,20–0,22 0,28–0,30 0,28–0,30 0,28–0,30
12,0 0,25–0,28 0,25–0,28 0,22–0,24 0,22–0,24 0,30–0,33 0,30–0,33 0,30–0,33
16,0 0,28–0,30 0,28–0,30 0,24–0,26 0,24–0,26 0,33–0,36 0,33–0,36 0,33–0,36
20,0 0,30–0,34 0,30–0,34 0,26–0,28 0,26–0,28 0,36–0,38 0,36–0,38 0,36–0,38
SOLID END MILLING
Material Group 1 2 P 3 4 1 K 2 3
HOLEMAKING TAPPING TURNING
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C43
MODULAR DRILLS TDM X P ages C 4 6 – C 4 9 Stability and reliability combined into one modular drill system.
TDM1 P ages C 5 0 – C 5 6 With its high level of performance, wide application range, and proven point geometry, TDM1 modular drill systems combine all of the economic benefits of a modular drilling system with the machining performance and hole quality to tackle even your most challenging operations.
C44
widia.com
T U BE SHEE T DRIL LING S U CCE S S
TDMX
TUBE SHEET
WIDIA™ SHINING MOMENT
LONGER TOOL L IF E WITH LOWER SPIN D L E LOA D AN D BETTER CHIP CON TROL Proven Solution — Tube Sheet Material: ST52
P
Condition: Pre-Drilled COMPETITOR Insert Diameter
—
TDMX2576PKM
25,76mm (1,014")
25,76mm (1,014")
—
WP40PD
Grade Body
—
TDMX250SL32R5M
5xD
5xD
100m/min (320 SFM)
100m/min (320 SFM)
1239 r/min
1239 r/min
Length Vc
WIDIA
RPM f
0,3mm/r (.011 ipm)
0,3mm/r (.011 IPR)
Vf
371mm/min (14 ipm)
371mm/min (14 ipm)
77mm (3.03")
77mm (3.03")
390 holes
428 holes
LOC Tool Life
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TDMX — TOP DRILL™ Modular X WIDIA™ TOP DRILL Modular X (TDMX) drilling solutions are the ultimate choice for high-demanding drilling applications when stability and reliability are required.
L/D Ratio
• Easy to apply, increased stability and performance. • Highly engineered pocket seat design to ensure maximum stability, even in challenging applications like cross hole, inclined entry/exit, and interrupted cuts. • Suitable for high feed rates.
Diameter range 16–40mm
• Brand new WP40PD grade for longer tool life in steel and cast iron applications. • Easy insert nomenclature logic to identify the targeted material group. Grade: WP40PD
Flanged Shank Increase the overall drill stability, above all in deep-drilling applications. Margins Margin lands on the entire body length to ensure the straightness and increased hole quality. Pocket Seat Extra-stable pocket seat design to increase stability to securely face high-demanding applications.
Polished Flutes Improved chip evacuation.
Coolant Channels Coolant channel exit right behind the cutting edge.
SL Shank Cylindrical shank with flat: suitable for machining centers, as well as turning centres.
Front Clamping Two standard screws to clamp and unclamp the insert, without disassembling the tool from the holder.
One geometry to cover two material groups in modular drilling. PK
P K
First choice for Steel and Cast Iron drilling.
C46
widia.com
Modular Drills • TOP DRILL™ Modular X
INDEXABLE MILLING
TDMX • 3 x D • Side Lock Shank • Metric
SSC A B C D E F G J K L O Q
D1 16,000 17,000 18,000 19,000 20,000 21,000 22,000 25,000 26,000 27,000 30,000 32,000
D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 25,999 26,999 27,999 30,999 33,999
HOLEMAKING
catalogue number TDMX160R3SL20M TDMX170R3SL20M TDMX180R3SL25M TDMX190R3SL25M TDMX200R3SL25M TDMX210R3SL25M TDMX220R3SL25M TDMX250R3SL32M TDMX260R3SL32M TDMX270R3SL32M TDMX300R3SL32M TDMX320R3SL40M
SOLID END MILLING
order number 6572091 6572092 6572093 6572094 6572096 6572097 6572098 6572101 6572102 6572104 6572107 6572109
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TDMX • 5 x D • Side Lock Shank • Metric
TAPPING
order number 6572125 6572126 6572128 6572129 6572145 6572147
catalogue number TDMX160R5SL20M TDMX170R5SL20M TDMX190R5SL25M TDMX200R5SL25M TDMX260R5SL32M TDMX280R5SL32M
SSC A B D E K M
D1 16,000 17,000 19,000 20,000 26,000 28,000
D1 max 16,999 17,999 19,999 20,999 26,999 28,999
TURNING
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TDMX • Dimensions
SSC A B C D E F G J K L M O Q
mm Ø D1 min D1 max 16,000 17,000 18,000 19,000 20,000 21,000 22,000 25,000 26,000 27,000 28,000 30,000 32,000
16,999 17,999 18,999 19,999 20,999 21,999 22,999 25,999 26,999 27,999 28,999 30,999 33,999
LS 50 50 56 56 56 56 56 60 60 60 60 60 70
D
20 20 25 25 25 25 25 32 32 32 32 32 40
LATTH 68,8 73,8 76,7 81,7 84,6 89,6 92,5 105,4 108,3 113,3 116,2 124,1 136,0
L
SHORT ~3 x D
131 136 146 151 155 160 164 182 186 191 195 204 228
L1
81 86 90 95 99 104 108 122 126 131 135 144 158
L4 max 51 54 57 60 63 66 69 78 81 84 87 93 102
LATTH 102,8 109,8 114,7 121,7 126,6 133,6 138,5 157,4 162,3 169,3 174,2 186,1 204,0
L
LONG ~5 x D
165 172 184 191 197 204 210 234 240 247 253 266 296
L1
115 122 128 135 141 148 154 174 180 187 193 206 226
L4 max 85 90 95 100 105 110 115 130 135 140 145 155 170
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
widia.com
C47
Modular Drills • TOP DRILL™ Modular X
INDEXABLE MILLING
TDMX • Inserts • PK(M)
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number TDMX16000PKM TDMX16500PKM TDMX17000PKM TDMX18000PKM TDMX18500PKM TDMX19000PKM TDMX19500PKM TDMX20000PKM TDMX20100PKM TDMX20500PKM TDMX21000PKM TDMX22000PKM TDMX22500PKM TDMX24000PKM TDMX25000PKM TDMX26000PKM TDMX26500PKM TDMX27000PKM TDMX30000PKM TDMX32000PKM
TAPPING
D1 16,00 16,50 17,00 18,00 18,50 19,00 19,50 20,00 20,10 20,50 21,00 22,00 22,50 24,00 25,00 26,00 26,50 27,00 30,00 32,00
L5 3,21 3,30 3,39 3,58 3,68 3,78 3,87 3,97 3,99 4,06 4,16 4,35 4,44 4,73 4,91 5,11 5,20 5,29 5,87 6,25
SSC A A B C C D D E E E F G G I J K K L O Q
v j v
WP40PD 6568446 6568449 6568461 6568473 6568475 6568478 6568483 6568813 6568814 6568819 6568845 6568848 6568851 6568856 6568859 6568866 6568869 6568871 6568892 6568901
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
D1 8–10 >10–17 >17–18 >18–21
Metric tolerance
tolerance k8 0,000/+0,022 0,000/+0,027 0,000/+0,027 0,000/+0,033
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
C48
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Modular Drills • TOP DRILL™ Modular X
INDEXABLE MILLING
Application Data • PK(M) • WP40PD • Metric
Cutting Speed — Vc Recommended Feed Rate (f) by Diameter Range — m/min min 90 105 50 50 50 50 40 35 20 60 60 40
Starting Value 125 140 75 75 65 65 80 55 35 95 75 65
max 170 180 100 100 80 80 110 75 50 170 90 90
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
16,0 0,19–0,45 0,23–0,46 0,23–0,46 0,19–0,45 0,16–0,32 0,16–0,32 0,11–0,26 0,11–0,26 0,11–0,26 0,25–0,48 0,25–0,48 0,21–0,44
20,0 0,25–0,48 0,28–0,50 0,28–0,50 0,22–0,48 0,18–0,36 0,18–0,36 0,13–0,28 0,13–0,28 0,13–0,28 0,28–0,52 0,28–0,52 0,23–0,48
25,0 0,25–0,52 0,30–0,52 0,30–0,52 0,25–0,50 0,22–0,42 0,22–0,42 0,13–0,32 0,13–0,32 0,13–0,32 0,32–0,56 0,32–0,56 0,25–0,50
32,0 0,28–0,57 0,33–0,57 0,33–0,57 0,28–0,55 0,24–0,46 0,24–0,46 0,14–0,35 0,14–0,35 0,14–0,35 0,35–0,62 0,35–0,62 0,28–0,55
40,0 0,29–0,60 0,35–0,60 0,35–0,60 0,29–0,58 0,25–0,48 0,25–0,48 0,15–0,37 0,15–0,37 0,15–0,37 0,37–0,65 0,37–0,65 0,29–0,58
SOLID END MILLING
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3
NOTE: T hrough coolant recommended for greater than 3 x D applications. Material group M is recommended for secondary applications.
HOLEMAKING TAPPING TURNING
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C49
TOP DRILL M1™ Modular Drill System With performance levels and metal removal rates comparable to that of solid carbide drills, WIDIA™ TOP DRILL M1 modular drills offer all the quality and performance you need in one versatile, economical package. The unique front clamping system enables inserts to be changed quickly, even inside the machine tool, saving setup time and manufacturing costs.
L/D Ratios Within the standard offering.
Easy Insert Change • No screws or clamps required. • Insert blades can be changed with a simple wrench that comes with each holder.
Diameter Range 8–25.99mm
Disposable • No reconditioning costs. • Consistent performance from tip-to-tip. • Eliminates number of tools waiting for reconditioning, thus avoiding hidden costs.
Grade: WU25PD
The TDM1 platform offers UP(M) drill-point design in WU25PD™ grade — a wide application range geometry, specially developed for cost-efficient drilling of steel, cast iron, and stainless steel.
Wrench Slot Front locking system.
Grade WU25PD 9.5% cobalt balanced for wear resistance and toughness. Multilayer coating for heat resistance.
Coupling Smooth transmission of forces between insert and body.
Margin and relieved clearance Chips do not get caught between drill body and hole wall.
140 Cone Point Easy entry. Low thrust at chisel. Robust cutting edge. UP(M) universal geometry.
Insert Flute Geometry Chip is formed on the insert, not the body.
Differential Flute Smooth chip flow. Improves dynamic and static rigidity.
Two Shank Options: Flanged with Flat and Straight Cylindrical
One insert style for all your work in steel, cast iron, and even stainless steels.
• Low cutting forces and excellent centring capabilities. • Universal point style for consistent performance and excellent hole quality.
P M K
C50
widia.com
Modular Drills • Victory™ TOP DRILL M1™
INDEXABLE MILLING
TDM1 • 3 x D • Flanged Shank • Metric
D1 7,94 8,50 9,00 9,50 10,00 10,50 11,00 11,50 12,00 12,50 13,00 13,50 14,00 14,50 15,00 16,00 17,00 18,00 19,00 20,00 21,00 22,00 23,00 24,00 25,00
D1 max 8,49 8,99 9,49 9,99 10,49 10,99 11,49 11,99 12,49 12,99 13,49 13,99 14,49 14,99 15,99 16,99 17,99 18,99 19,99 20,99 21,99 22,99 23,99 24,99 25,99
D 12 12 12 12 16 16 16 16 16 16 16 16 16 16 20 20 20 25 25 25 25 25 25 25 25
L 86 88 90 92 97 99 101 103 106 108 110 112 114 116 122 126 131 141 144 149 153 158 162 166 170
L1 41 43 45 47 49 51 53 55 58 60 62 64 66 68 72 76 81 85 89 93 97 102 106 110 114
L3 35 37 39 41 43 45 47 49 52 54 56 58 60 62 66 70 75 79 83 87 91 96 100 104 108
L4 max 26 27 29 30 32 33 35 36 38 39 41 42 44 45 48 51 54 57 60 63 66 69 72 75 78
L5 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,8 3,0 3,2 3,4 3,6 3,8 3,7 3,9 4,1 4,2 4,4
LS 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50 50 56 56 56 56 56 56 56 56
SSC W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TAPPING
catalogue number TDM080R3SCF12M TDM085R3SCF12M TDM090R3SCF12M TDM095R3SCF12M TDM100R3SCF16M TDM105R3SCF16M TDM110R3SCF16M TDM115R3SCF16M TDM120R3SCF16M TDM125R3SCF16M TDM130R3SCF16M TDM135R3SCF16M TDM140R3SCF16M TDM145R3SCF16M TDM150R3SCF20M TDM160R3SCF20M TDM170R3SCF20M TDM180R3SCF25M TDM190R3SCF25M TDM200R3SCF25M TDM210R3SCF25M TDM220R3SCF25M TDM230R3SCF25M TDM240R3SCF25M TDM250R3SCF25M
HOLEMAKING
order number 3850904 3850906 3850908 3850910 3850912 3850924 3850926 3850928 3850930 3850932 3850934 3850936 3850938 3850940 3850942 3850944 3850946 3850948 3850950 3850952 3992070 3992071 3992072 3992483 3992484
SOLID END MILLING
round shank (no flats)
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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C51
Modular Drills • Victory™ TOP DRILL M1™
INDEXABLE MILLING
TDM1 • 5 x D • Flanged Shank • Metric
SOLID END MILLING HOLEMAKING TAPPING
order number 3850905 3850907 3850909 3850911 3850923 3850925 3850927 3850929 3850931 3850933 3850935 3850937 3850939 3850941 3850943 3850945 3850947 3850949 3850951 3850953 3992485 3992486 3992487 3992488 3992489
catalogue number TDM080R5SCF12M TDM085R5SCF12M TDM090R5SCF12M TDM095R5SCF12M TDM100R5SCF16M TDM105R5SCF16M TDM110R5SCF16M TDM115R5SCF16M TDM120R5SCF16M TDM125R5SCF16M TDM130R5SCF16M TDM135R5SCF16M TDM140R5SCF16M TDM145R5SCF16M TDM150R5SCF20M TDM160R5SCF20M TDM170R5SCF20M TDM180R5SCF25M TDM190R5SCF25M TDM200R5SCF25M TDM210R5SCF25M TDM220R5SCF25M TDM230R5SCF25M TDM240R5SCF25M TDM250R5SCF25M
D1 7,94 8,50 9,00 9,50 10,00 10,50 11,00 11,50 12,00 12,50 13,00 13,50 14,00 14,50 15,00 16,00 17,00 18,00 19,00 20,00 21,00 22,00 23,00 24,00 25,00
D1 max 8,49 8,99 9,49 9,99 10,49 10,99 11,49 11,99 12,49 12,99 13,49 13,99 14,49 14,99 15,99 16,99 17,99 18,99 19,99 20,99 21,99 22,99 23,99 24,99 25,99
D 12 12 12 12 16 16 16 16 16 16 16 16 16 16 20 20 20 25 25 25 25 25 25 25 25
L 104 107 110 114 120 123 126 129 132 135 138 142 145 148 156 162 169 181 187 193 200 206 212 218 225
L1 59 62 65 69 72 75 78 81 84 87 90 94 97 100 106 112 119 125 131 137 144 150 156 162 169
L3 53 56 59 63 66 69 72 75 78 81 84 88 91 94 100 106 113 119 125 131 138 144 150 156 163
L4 max 43 45 48 50 53 55 58 60 63 65 68 70 73 75 80 85 90 95 100 105 110 115 120 125 130
L5 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,8 3,0 3,2 3,4 3,6 3,8 3,7 3,9 4,1 4,2 4,4
LS 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50 50 56 56 56 56 56 56 56 56
SSC W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TURNING C52
widia.com
Modular Drills • Victory™ TOP DRILL M1™
INDEXABLE MILLING
TDM1 • 8 x D • Flanged Shank • Metric
D1 max 8,49 8,99 9,49 9,99 10,49 10,99 11,49 11,99 12,49 12,99 13,49 13,99 14,49 14,99 15,99 16,99 17,99 18,99 19,99 20,99 21,99 22,99 23,99 24,99 25,99
D 12 12 12 12 16 16 16 16 16 16 16 16 16 16 20 20 20 25 25 25 25 25 25 25 25
L 129 134 138 144 151 156 160 165 169 174 178 184 188 193 204 213 223 238 247 256 266 275 284 293 303
L1 84 89 93 99 103 108 112 117 121 126 130 136 140 145 154 163 173 182 191 200 210 219 228 237 247
L3 79 83 88 93 98 102 107 111 116 120 125 130 135 139 148 157 167 176 185 194 204 213 222 231 241
L4 max 68 72 76 80 84 88 92 96 100 104 108 112 116 120 128 136 144 152 160 168 176 184 192 200 208
L5 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 3,0 2,9 3,4 3,6 3,7 3,9 4,1 4,2 4,4
LS 45 45 45 45 48 48 48 48 48 48 48 48 48 48 50 50 50 56 56 56 56 56 56 56 56
SSC W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TAPPING
D1 7,94 8,50 9,00 9,50 10,00 10,50 11,00 11,50 12,00 12,50 13,00 13,50 14,00 14,50 15,00 16,00 17,00 18,00 19,00 20,00 21,00 22,00 23,00 24,00 25,00
HOLEMAKING
catalogue number TDM080R8SCF12M TDM085R8SCF12M TDM090R8SCF12M TDM095R8SCF12M TDM100R8SCF16M TDM105R8SCF16M TDM110R8SCF16M TDM115R8SCF16M TDM120R8SCF16M TDM125R8SCF16M TDM130R8SCF16M TDM135R8SCF16M TDM140R8SCF16M TDM145R8SCF16M TDM150R8SCF20M TDM160R8SCF20M TDM170R8SCF20M TDM180R8SCF25M TDM190R8SCF25M TDM200R8SCF25M TDM210R8SCF25M TDM220R8SCF25M TDM230R8SCF25M TDM240R8SCF25M TDM250R8SCF25M
SOLID END MILLING
order number 3992141 3992142 3992213 3992214 3992215 3992216 3992217 3992218 3992219 3992220 3992221 3992222 3992223 3992224 3992225 3992226 3992227 3992228 3992229 3992230 3992231 3992232 3992233 3992234 3992235
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C53
Modular Drills • Victory™ TOP DRILL M1™
INDEXABLE MILLING
TDM1 • Inserts • UP(M)
v
first choice
j
alternate choice
SOLID END MILLING
P M K N S H
HOLEMAKING
catalogue number TDM0800UPM TDM0850UPM TDM0900UPM TDM0950UPM TDM0960UPM TDM1000UPM TDM1010UPM TDM1020UPM TDM1030UPM TDM1040UPM TDM1050UPM TDM1060UPM TDM1080UPM TDM1100UPM TDM1120UPM TDM1130UPM TDM1140UPM TDM1150UPM TDM1170UPM TDM1180UPM TDM1200UPM TDM1210UPM TDM1220UPM TDM1230UPM TDM1250UPM TDM1260UPM TDM1270UPM TDM1280UPM TDM1300UPM TDM1310UPM TDM1320UPM TDM1330UPM TDM1350UPM TDM1380UPM TDM1400UPM TDM1410UPM TDM1420UPM TDM1430UPM TDM1440UPM TDM1450UPM TDM1460UPM TDM1480UPM TDM1500UPM TDM1510UPM TDM1520UPM TDM1530UPM TDM1540UPM TDM1550UPM TDM1560UPM TDM1570UPM TDM1580UPM TDM1600UPM TDM1650UPM TDM1660UPM TDM1670UPM TDM1700UPM
TAPPING TURNING C54
D1 8,00 8,50 9,00 9,50 9,60 10,00 10,10 10,20 10,30 10,40 10,50 10,60 10,80 11,00 11,20 11,30 11,40 11,50 11,70 11,80 12,00 12,10 12,20 12,30 12,50 12,60 12,70 12,80 13,00 13,10 13,20 13,30 13,50 13,80 14,00 14,10 14,20 14,30 14,40 14,50 14,60 14,80 15,00 15,10 15,20 15,30 15,40 15,50 15,60 15,70 15,80 16,00 16,50 16,60 16,70 17,00
SSC W10 W11 W12 W13 W13 W14 W14 W14 W14 W14 W15 W15 W15 W16 W16 W16 W16 W17 W17 W17 W18 W18 W18 W18 W19 W19 W19 W19 W20 W20 W20 W20 W21 W21 W22 W22 W22 W22 W22 W23 W23 W23 W24 W24 W24 W24 W24 W24 W24 W24 W24 W25 W25 W25 W25 W26
v j v
WU25PD 3848984 3848988 3849043 3849048 3849049 3849051 3849052 3849053 3849054 3849055 3849056 3849057 3849059 3849061 3849063 3849064 3849065 3849066 3849068 3849069 3849071 3849072 3849073 3850986 3849075 3849076 3850988 3849077 3849078 3850990 3849079 3849080 3849082 3849085 3849086 3849087 3849088 3849089 3849090 3849091 3849092 3849094 3849096 3849097 3849098 3849099 3849100 3849101 3849102 3849103 3849104 3849105 3849110 3849111 3849112 3849119
widia.com
Modular Drills • Victory™ TOP DRILL M1™
INDEXABLE MILLING
TDM1 • Inserts • UP(M) (continued)
v
first choice
j
alternate choice
WU25PD 3849121 3849193 3849194 3849196 3849199 3849204 3849208 3849209 3849211 3849214 3849217 3849219 3849220 3849221 3851017 3849222 3849223 3849224 3849226 3849227 3849228 3849229 4003225 4003203 3969291 4003226 4003204 4003205 4003227 4003228 4003229 4003206 4003230 4003231 4003207 4003232 4003208 4002444 4003209 4003210 3992013
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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C55
TURNING
SSC W26 W26 W26 W26 W27 W27 W27 W28 W28 W28 W28 W29 W29 W29 W29 W29 W29 W29 W29 W29 W29 W29 W30 W30 W30 W31 W31 W31 W31 W32 W32 W32 W33 W33 W33 W34 W34 W34 W34 W34 W34
TAPPING
D1 17,20 17,40 17,50 17,70 18,00 18,50 18,90 19,00 19,20 19,50 19,80 20,00 20,10 20,20 20,24 20,30 20,40 20,50 20,70 20,80 20,90 20,99 21,00 21,44 21,50 22,00 22,23 22,45 22,50 23,00 23,50 23,81 24,00 24,50 24,61 25,00 25,40 25,50 25,68 25,81 25,99
v
HOLEMAKING
catalogue number TDM1720UPM TDM1740UPM TDM1750UPM TDM1770UPM TDM1800UPM TDM1850UPM TDM1890UPM TDM1900UPM TDM1920UPM TDM1950UPM TDM1980UPM TDM2000UPM TDM2010UPM TDM2020UPM TDM2024UPM TDM2030UPM TDM2040UPM TDM2050UPM TDM2070UPM TDM2080UPM TDM2090UPM TDM2099UPM TDM2100UPM TDM2144UPM TDM2150UPM TDM2200UPM TDM2223UPM TDM2245UPM TDM2250UPM TDM2300UPM TDM2350UPM TDM2381UPM TDM2400UPM TDM2450UPM TDM2461UPM TDM2500UPM TDM2540UPM TDM2550UPM TDM2568UPM TDM2581UPM TDM2599UPM
v j
SOLID END MILLING
P M K N S H
Modular Drills • Victory™ TOP DRILL M1™
INDEXABLE MILLING
Application Data • UP(M) • WU25PD • Metric
Cutting Speed — vc Recommended Feed Rate Range — m/min
SOLID END MILLING
P
M K
Material Group 1 2 3 4 5 6 1 2 3 1 2 3
min 90 105 50 50 50 50 40 35 20 60 60 40
Starting Value 125 140 75 75 65 65 80 55 35 95 75 65
max 170 180 100 100 80 80 110 75 50 170 90 90
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
8,0 0,11–0,20 0,11–0,28 0,11–0,28 0,11–0,28 0,10–0,20 0,10–0,20 0,06–0,22 0,06–0,22 0,06–0,22 0,15–0,29 0,15–0,29 0,16–0,30
10,0 0,13–0,25 0,12–0,35 0,12–0,35 0,12–0,35 0,10–0,23 0,10–0,23 0,08–0,23 0,08–0,23 0,08–0,23 0,16–0,32 0,16–0,30 0,17–0,33
12,0 0,14–0,31 0,16–0,37 0,16–0,37 0,16–0,37 0,10–0,25 0,10–0,25 0,09–0,24 0,09–0,24 0,09–0,24 0,17–0,35 0,17–0,33 0,18–0,36
14,0 0,17–0,39 0,21–0,46 0,21–0,46 0,17–0,36 0,14–0,29 0,14–0,29 0,10–0,25 0,10–0,25 0,10–0,25 0,21–0,42 0,21–0,41 0,20–0,41
16,0 0,19–0,45 0,23–0,46 0,23–0,46 0,19–0,45 0,16–0,32 0,16–0,32 0,11–0,26 0,11–0,26 0,11–0,26 0,25–0,48 0,25–0,48 0,21–0,44
20,0 0,25–0,48 0,28–0,50 0,28–0,50 0,22–0,48 0,18–0,36 0,18–0,36 0,13–0,28 0,13–0,28 0,13–0,28 0,28–0,52 0,28–0,52 0,23–0,48
25,0 0,30–0,52 0,30–0,52 0,30–0,52 0,25–0,50 0,22–0,42 0,22–0,42 0,13–0,32 0,13–0,32 0,13–0,32 0,32–0,56 0,32–0,56 0,25–0,50
HOLEMAKING
NOTE: Through coolant recommended for greater than 3 x D applications.
TAPPING TURNING C56
widia.com
ONE SOURCE, MANY APPLICATIONS W IDI A ™ A PPROV ED TA P/ DRIL L COMBIN ATIONS: VariDrill™/VariTap™ P
M
K
N
TOP DRILL S™/GT Series S
P
TDS401 TDS402 TDS403
M
GT00, 20, 24 Spiral Point GT30, 32, 50 Spiral Flute GT23, 24, 25 Forming
K
TDS411 TDS412 TDS413 GT40 GT41
Versatile: VariDrill™ drilling tools, in combination with VariTap™ tapping tools, are designed for productivity in an array of different materials. These tools feature strong geometries that are ideal for small-batch and varied production.
S
TDS451 TDS452 TDS453 GT60 GT90 GT62 GT92
TDS451 TDS452 TDS453 GT20 GT30
N
TDS421 TDS422 GT70 GT80 GT22 GT40
Optimised: TOP DRILL S™ drills, combined with GT Series Taps: This combination is designed for, but not limited to, material-specific applications with medium to large batch production.
For more than 90 years, WIDIA has defined excellence in innovation, technology, and customer service. As an industry-leading manufacturer of cutting tools, WIDIA offers a complete portfolio of precision-engineered products. With drilling, tapping and tooling systems products, you will find everything you need from one single source. • Extensive Portfolio • Expertise • Customised Solutions
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INDEXABLE DRILLS Top Cut 4 ™ P ages C 6 0 – C 74 The next generation of indexable drilling.
C58
widia.com
Flange
Transmission
Connecting Rod
WIDIA™ manufactures tools to meet application needs in steel, cast iron, and aluminium automotive components.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
Top Cut 4™ WIDIA™ Top Cut 4 (TC4) portfolio is a broad offering for customers looking
L/D Ratios
for a versatile indexable drilling platform. • Easy to apply, highly versatile. • No risk of mixing up inner and outer insert due to clear visual differences. • Easy-to-change inserts, laser marked with geometries and grades.
Standard diameter range covering
• Easy-to-use nomenclature guide enabling the tool body and the related insert selection to avoid order failures.
12–68mm
• Breadth of application capabilities include through and cross holes, inclined entry and exit opportunity, 45° corner, half cylindrical, concave, or chain drilling. • Four grades to achieve higher tool life at accelerated speeds: — WU25CH grade for highest metal removal rate in general applications.
Flanged Shank Increase the overall drill stability, above all in deep-drilling applications.
— WU40PH grade for high toughness demands. — WPK10CH grade for high-speed applications. — WN10PH grade specific for aluminium and other non-ferrous materials.
Coolant Channels Coolant channel exit right behind the cutting edge. SL Shank Style Cylindrical Shank with flat: suitable for machining centres, as well as turning centres.
Differentiated Inserts Shape To avoid grade mixing between central and periphery inserts.
Optimised Chip Flute Large and optimised flutes to contain chips during machining.
Top Cut 4 Inserts Expansion — Long Chip Materials — Non-Ferrous Materials. -V34
-V36
-V36 WN10PH
-V38
• Four real cutting edges on each insert for entire platform. • Eight insert sizes to cover complete diameter range.
C60
P K
P M K
N
P M S
First choice for machining Steel, Cast Iron, and short chipping materials. Suitable for severe cutting conditions.
First choice for Stainless Steel. Suitable for deep drilling and where low power consumption is required.
First choice for Non-Ferrous materials.
Ideal for long chipping materials.
widia.com
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • 2 x D • SLR Shanks • Metric
D1 max 12,50 13,50 14,50 15,50 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,50 22,50 23,50 25,00 26,00 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 40,00 41,00 45,00 46,00 51,00 56,00
D 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40
L1 43,4 46,5 48,5 51,5 54,6 56,6 57,6 59,6 60,6 62,7 63,7 65,7 66,7 70,8 73,8 76,8 76,9 80,9 83,9 87,0 90,0 93,0 93,1 96,1 99,2 103,2 106,2 109,2 112,3 121,4 123,4 135,6 138,6 147,8 161,9
L4 max 24,4 26,5 28,5 30,5 32,6 33,6 34,6 35,6 36,6 37,7 38,7 39,7 40,7 42,8 44,8 46,8 48,9 50,9 52,9 55,0 57,0 59,0 61,1 63,1 65,2 67,2 69,2 71,2 73,3 79,4 81,4 89,6 91,6 101,8 111,9
L5 0,43 0,47 0,49 0,55 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,75 0,78 0,80 0,87 0,91 0,94 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,41 1,45 1,56 1,59 1,79 1,92
LS 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A B B B B B B B B C C C C C C D D D D D D E E E E E E E F F F F G G
periphery insert TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP
centre insert TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC
TAPPING
D1 12,00 13,00 14,00 15,00 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 21,00 22,00 23,00 24,00 25,00 26,00 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 39,00 40,00 44,00 45,00 50,00 55,00
HOLEMAKING
catalogue number TCF120R2SLR20MA TCF130R2SLR20MA TCF140R2SLR25MB TCF150R2SLR25MB TCF160R2SLR25MB TCF165R2SLR25MB TCF170R2SLR25MB TCF175R2SLR25MB TCF180R2SLR25MB TCF185R2SLR25MB TCF190R2SLR25MC TCF195R2SLR25MC TCF200R2SLR25MC TCF210R2SLR25MC TCF220R2SLR25MC TCF230R2SLR25MC TCF240R2SLR25MD TCF250R2SLR32MD TCF260R2SLR32MD TCF270R2SLR32MD TCF280R2SLR32MD TCF290R2SLR32MD TCF300R2SLR32ME TCF310R2SLR32ME TCF320R2SLR32ME TCF330R2SLR40ME TCF340R2SLR40ME TCF350R2SLR40ME TCF360R2SLR40ME TCF390R2SLR40MF TCF400R2SLR40MF TCF440R2SLR40MF TCF450R2SLR40MF TCF500R2SLR40MG TCF550R2SLR40MG
SOLID END MILLING
order number 5537778 5537861 5577828 5577920 5577922 5577923 5577924 5577925 5577926 5577927 5578820 5578821 5578822 5578824 5578825 5578827 5537167 5537168 5537169 5537821 5537822 5537823 5537937 5537938 5537939 5537940 5537941 5537942 5537943 5578602 5578603 5578607 5578608 5578698 5578714
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TURNING
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C61
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • 3 x D • SLR Shanks • Metric
SOLID END MILLING HOLEMAKING TAPPING
order number 5537863 5537867 5577928 5577929 5577930 5577932 5577933 5577934 5577935 5577936 5577937 5578828 5578829 5578830 5578832 5578833 5578835 5537824 5537825 5537826 5537828 5537829 5537830 5537944 5537945 5537946 5537947 5537948 5537949 5537950 5578611 5578612 5578613 5578617 5578618 5578720 5578727 5538646
catalogue number TCF120R3SLR20MA TCF130R3SLR20MA TCF140R3SLR25MB TCF145R3SLR25MB TCF150R3SLR25MB TCF160R3SLR25MB TCF165R3SLR25MB TCF170R3SLR25MB TCF175R3SLR25MB TCF180R3SLR25MB TCF185R3SLR25MB TCF190R3SLR25MC TCF195R3SLR25MC TCF200R3SLR25MC TCF210R3SLR25MC TCF220R3SLR25MC TCF230R3SLR25MC TCF240R3SLR25MD TCF250R3SLR32MD TCF260R3SLR32MD TCF270R3SLR32MD TCF280R3SLR32MD TCF290R3SLR32MD TCF300R3SLR32ME TCF310R3SLR32ME TCF320R3SLR32ME TCF330R3SLR40ME TCF340R3SLR40ME TCF350R3SLR40ME TCF360R3SLR40ME TCF380R3SLR40MF TCF390R3SLR40MF TCF400R3SLR40MF TCF440R3SLR40MF TCF450R3SLR40MF TCF500R3SLR40MG TCF550R3SLR40MG TCF680R3SLR40MH
D1 12,00 13,00 14,00 14,50 15,00 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 21,00 22,00 23,00 24,00 25,00 26,00 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 38,00 39,00 40,00 44,00 45,00 50,00 55,00 68,00
D1 max 12,50 13,50 14,50 15,00 15,50 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,50 22,50 23,50 25,00 26,00 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 39,00 40,00 41,00 45,00 46,00 51,00 56,00 69,00
D 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40
L1 55,4 59,5 62,5 64,0 66,5 70,6 73,1 74,6 77,1 78,6 81,2 82,7 85,2 86,7 91,8 95,8 99,8 100,9 105,9 109,9 114,0 118,0 122,0 123,1 127,1 131,2 136,2 140,2 144,2 148,3 156,4 160,4 163,4 179,6 183,6 197,8 216,9 260,4
L4 max 36,4 39,5 42,5 44,0 45,5 48,6 50,1 51,6 53,1 54,6 56,2 57,7 59,2 60,7 63,8 66,8 69,8 72,9 75,9 78,9 82,0 85,0 88,0 91,1 94,1 97,2 100,2 103,2 106,2 109,3 115,4 118,4 121,4 133,6 136,6 151,8 166,9 206,4
L5 0,43 0,47 0,49 0,52 0,55 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,75 0,78 0,80 0,87 0,91 0,94 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,38 1,41 1,45 1,56 1,59 1,79 1,92 2,36
LS 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A B B B B B B B B B C C C C C C D D D D D D E E E E E E E F F F F F G G H
periphery insert TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP TCF180614HP
centre insert TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC TCF210608HC
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TURNING
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
C62
widia.com
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • 4 x D • SLR Shanks • Metric
D1 max 12,50 13,50 14,50 15,50 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,50 22,50 23,50 25,00 26,00 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 40,00 41,00 45,00 46,00 51,00 56,00
D 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40
L1 67,4 72,5 76,5 81,5 86,6 89,6 91,6 94,6 96,6 99,7 101,7 104,7 106,7 112,8 117,8 122,8 124,9 130,9 135,9 141,0 146,0 151,0 153,1 158,1 163,2 165,2 174,2 179,2 184,3 199,4 203,4 223,6 228,6 247,8 271,9
L4 max 48,4 52,5 56,5 60,5 64,6 66,6 68,6 70,6 72,6 74,7 76,7 78,7 80,7 84,8 88,8 92,8 96,9 100,9 104,9 109,0 113,0 117,0 121,1 125,1 129,2 133,2 137,2 141,2 145,3 157,4 161,4 177,6 181,6 201,8 221,9
L5 0,43 0,47 0,49 0,55 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,75 0,78 0,80 0,87 0,91 0,94 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,41 1,45 1,56 1,59 1,79 1,92
LS 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A B B B B B B B B C C C C C C D D D D D D E E E E E E E F F F F G G
periphery insert TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP
centre insert TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC
TAPPING
D1 12,00 13,00 14,00 15,00 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 21,00 22,00 23,00 24,00 25,00 26,00 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 39,00 40,00 44,00 45,00 50,00 55,00
HOLEMAKING
catalogue number TCF120R4SLR20MA TCF130R4SLR20MA TCF140R4SLR25MB TCF150R4SLR25MB TCF160R4SLR25MB TCF165R4SLR25MB TCF170R4SLR25MB TCF175R4SLR25MB TCF180R4SLR25MB TCF185R4SLR25MB TCF190R4SLR25MC TCF195R4SLR25MC TCF200R4SLR25MC TCF210R4SLR25MC TCF220R4SLR25MC TCF230R4SLR25MC TCF240R4SLR25MD TCF250R4SLR32MD TCF260R4SLR32MD TCF270R4SLR32MD TCF280R4SLR32MD TCF290R4SLR32MD TCF300R4SLR32ME TCF310R4SLR32ME TCF320R4SLR32ME TCF330R4SLR40ME TCF340R4SLR40ME TCF350R4SLR40ME TCF360R4SLR40ME TCF390R4SLR40MF TCF400R4SLR40MF TCF440R4SLR40MF TCF450R4SLR40MF TCF500R4SLR40MG TCF550R4SLR40MG
SOLID END MILLING
order number 5537869 5537872 5577938 5577940 5577942 5577943 5577944 5577945 5577946 5577947 5578836 5578837 5578838 5578840 5578841 5578843 5537831 5537832 5537833 5537835 5537836 5537837 5537951 5537952 5537953 5537954 5537955 5537956 5537957 5578622 5578623 5578627 5578628 5578733 5578739
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
TURNING
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C63
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • 5 x D • SLR Shanks • Metric
SOLID END MILLING HOLEMAKING
order number 5537874 5537877 5577948 5577950 5577952 5577953 5577954 5577955 5577956 5577957 5578844 5578845 5578846 5578848 5578849 5578851 5537838 5537839 5537840 5537843 5537960 5537961 5537962 5537963 5537964 5578643
catalogue number TCF120R5SLR20MA TCF130R5SLR20MA TCF140R5SLR25MB TCF150R5SLR25MB TCF160R5SLR25MB TCF165R5SLR25MB TCF170R5SLR25MB TCF175R5SLR25MB TCF180R5SLR25MB TCF185R5SLR25MB TCF190R5SLR25MC TCF195R5SLR25MC TCF200R5SLR25MC TCF210R5SLR25MC TCF220R5SLR25MC TCF230R5SLR25MC TCF240R5SLR25MD TCF250R5SLR32MD TCF260R5SLR32MD TCF280R5SLR32MD TCF320R5SLR32ME TCF330R5SLR40ME TCF340R5SLR40ME TCF350R5SLR40ME TCF360R5SLR40ME TCF400R5SLR40MF
D1 12,00 13,00 14,00 15,00 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 21,00 22,00 23,00 24,00 25,00 26,00 28,00 32,00 33,00 34,00 35,00 36,00 40,00
D 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 40 40 40 40 40
L1 79,4 85,5 90,5 96,5 102,6 106,1 108,6 112,1 114,6 118,2 120,7 124,2 126,7 133,8 139,8 145,8 148,9 155,9 161,9 174,0 195,2 202,2 208,2 214,2 220,3 243,4
L4 max 60,4 65,5 70,5 75,5 80,6 83,1 85,6 88,1 90,6 93,2 95,7 98,2 100,7 105,8 110,8 115,8 120,9 125,9 130,9 141,0 161,2 166,2 171,2 176,2 181,3 201,4
L5 0,43 0,47 0,49 0,55 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,75 0,78 0,80 0,87 0,91 0,94 0,99 1,15 1,18 1,21 1,24 1,27 1,45
LS 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00
SSC A A B B B B B B B B C C C C C C D D D D E E E E E F
periphery insert TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP
centre insert TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC
TAPPING
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
TURNING C64
widia.com
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Centre Inserts • Aluminium • V36
W
S
RR
SSC
TCF070304CCV36
7,59
2,60
6,20
2,80
0,400
C
TCF090305DCV36
9,55
2,80
7,80
3,00
0,500
D
TCF120405ECV36
12,00
3,40
9,80
3,60
0,500
E
TCF150406FCV36
14,94
4,80
12,20
4,20
0,600
F
TCF210608HCV36
21,68
7,50
17,70
6,50
0,800
H
6372042 WN10PH
D1
HOLEMAKING
D
SOLID END MILLING
catalogue number
v
6372045
P M K N S H
6372047
alternate choice
6346757
first choice
j
6372049
v
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C65
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Centre Inserts • Long Chip Materials • V38 first choice
j
alternate choice v v v
TAPPING
W
S
RR
SSC
TCF040203ACV38
4,47
2,10
3,65
2,00
0,300
A
TCF060203BCV38
6,00
2,40
4,90
2,40
0,300
B
TCF070304CCV38
7,59
2,60
6,20
2,80
0,400
C
TCF090305DCV38
9,55
2,80
7,80
3,00
0,500
D
TCF120405ECV38
12,00
3,40
9,80
3,60
0,500
E
TCF150406FCV38
14,94
4,80
12,20
4,20
0,600
F
TCF180508GCV38
17,88
6,00
14,60
5,40
0,800
G
TCF210608HCV38
21,68
7,50
17,70
6,50
0,800
H
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING C66
widia.com
6429462
6429461
6429460
6429459
D1
6429463
HOLEMAKING
D
6324383
SOLID END MILLING
catalogue number
6429464
P M K N S H
6429458 WU40PH
v
Indexable Drills • Top Cut 4™
first choice
j
alternate choice j
v
j
v
j
v
D1
W
S
RR
SSC
TCF040203ACV34
4,47
2,10
3,65
2,00
0,300
A
TCF060203BCV34
6,00
2,40
4,90
2,40
0,300
B
TCF070304CCV34
7,59
2,60
6,20
2,80
0,400
C
TCF090305DCV34
9,55
2,80
7,80
3,00
0,500
D
TCF120405ECV34
12,00
3,40
9,80
3,60
0,500
E
TCF150406FCV34
14,94
4,80
12,20
4,20
0,600
F
TCF180508GCV34
17,88
6,00
14,60
5,40
0,800
G
5542475 5542476
TCF210608HCV34
21,68
7,50
17,70
6,50
0,800
H
TAPPING
5538554 5538555 5542623 5542624
5538603 5538604
HOLEMAKING
5542642 5542643
5542602 5542604
D
SOLID END MILLING
catalogue number
5542002 5542003
P M K N S H
5541817 WU25CH 5541818 WU40PH
v
INDEXABLE MILLING
TC4 • Centre Inserts • V34
NOTE: For application-specific insert selection, please refer to the application data on page C73. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C67
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Centre Inserts • V36
v
first choice
j
alternate choice
TCF040203ACV36
4,47
2,10
3,65
2,00
0,300
A
TCF060203BCV36
6,00
2,40
4,90
2,40
0,300
B
TCF070304CCV36
7,59
2,60
6,20
2,80
0,400
C
TCF090305DCV36
9,55
2,80
7,80
3,00
0,500
D
TCF120405ECV36
12,00
3,40
9,80
3,60
0,500
E
TCF150406FCV36
14,94
4,80
12,20
4,20
0,600
F
TCF180508GCV36
17,88
6,00
14,60
5,40
0,800
G
TCF210608HCV36
21,68
7,50
17,70
6,50
0,800
H
5541819 WU25CH 5541840 WU40PH
SSC
5542606 5542607
RR
5542644 5542645
S
5538556 5538557
W
v
5538606 5538607
D1
v
j
5542625 5542626
TAPPING
D
v
j
5542477 5542478
HOLEMAKING
catalogue number
j
5542004 5542005
SOLID END MILLING
P M K N S H
NOTE: For application-specific insert selection, please refer to the application data on page C73. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING C68
widia.com
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Periphery Inserts • Aluminium • V36
D1
W
S
RR
SSC
TCF070306CPV36
6,67
2,60
7,10
2,80
0,600
C
TCF080308DPV36
8,08
2,80
8,60
3,00
0,800
D
TCF100408EPV36
9,96
3,40
10,60
3,60
0,800
E
TCF120412FPV36
12,59
4,80
13,40
4,20
1,200
F
HOLEMAKING
D
SOLID END MILLING
catalogue number
v
6372043 WN10PH
P M K N S H
6372044
alternate choice
6372046
first choice
j
6348893
v
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C69
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Periphery Inserts • Long Chip Materials • V38 v
first choice
j
alternate choice
TCF040204APV38
4,14
2,10
4,40
2,00
0,400
A
TCF050204BPV38
5,07
2,40
5,40
2,40
0,400
B
TCF070306CPV38
6,67
2,60
7,10
2,80
0,600
C
TCF080308DPV38
8,08
2,80
8,60
3,00
0,800
D
TCF100408EPV38
9,96
3,40
10,60
3,60
0,800
E
TCF120412FPV38
12,59
4,80
13,40
4,20
1,200
F
TCF150512GPV38
15,13
6,00
16,10
5,40
1,200
G
TCF180614HPV38
18,04
7,50
19,20
6,50
1,400
H
6429426 6429427
SSC
6429466 6429428
RR
6429429 6429430
S
6429451 6429452
W
v
6429453 6429454
TAPPING
D1
v
j
6429455 6324381
HOLEMAKING
D
v
j
6429456 6429457
SOLID END MILLING
catalogue number
j
– WU25CH 6429425 WU40PH
P M K N S H
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING C70
widia.com
Indexable Drills • Top Cut 4™
first choice
j
alternate choice j
v
j
j j j
v
j
D1
W
S
RR
SSC
TCF040204APV34
4,14
2,10
4,40
2,00
0,400
A
TCF050204BPV34
5,07
2,40
5,40
2,40
0,400
B
TCF070306CPV34
6,67
2,60
7,10
2,80
0,600
C
TCF080308DPV34
8,08
2,80
8,60
3,00
0,800
D
TCF100408EPV34
9,96
3,40
10,60
3,60
0,800
E
TCF120412FPV34
12,59
4,80
13,40
4,20
1,200
F
TCF150512GPV34
15,13
6,00
16,10
5,40
1,200
G
5542601 5542479 5542600
TCF180614HPV34
18,04
7,50
19,20
6,50
1,400
H
TAPPING
5538600 5538558 5538559 5542629 5542627 5542628
5538610 5538608 5538609
HOLEMAKING
5542648 5542646 5542647
5542620 5542608 5542609
D
SOLID END MILLING
catalogue number
5542008 5542006 5542007
P M K N S H
5541843 WPK10CH 5541841 WU25CH 5541842 WU40PH
v
INDEXABLE MILLING
TC4 • Periphery Inserts • V34
NOTE: For application-specific insert selection, please refer to the application data on page C73. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
C71
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Periphery Inserts • V36 v
first choice
j
alternate choice
TCF040204APV36
4,14
2,10
4,40
2,00
0,400
A
TCF050204BPV36
5,07
2,40
5,40
2,40
0,400
B
TCF070306CPV36
6,67
2,60
7,10
2,80
0,600
C
TCF080308DPV36
8,08
2,80
8,60
3,00
0,800
D
TCF100408EPV36
9,96
3,40
10,60
3,60
0,800
E
TCF120412FPV36
12,59
4,80
13,40
4,20
1,200
F
TCF150512GPV36
15,13
6,00
16,10
5,40
1,200
G
TCF180614HPV36
18,04
7,50
19,20
6,50
1,400
H
5542621 5542622
SSC
5542649 5542650
RR
5538601 5538602
S
5538611 5538612
W
v
5542640 5542641
TAPPING
D1
v
j
5542603 5542605
HOLEMAKING
D
v
j
5542009 5542020
SOLID END MILLING
catalogue number
j
5541844 WU25CH 5541845 WU40PH
P M K N S H
NOTE: For application-specific insert selection, please refer to the application data on page C73. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
C72
widia.com
Indexable Drills • Top Cut 4™
Stable Cutting Conditions
Geometry
Material Group P1 P2–P4 P5–P6 M1–M3 K1–K3 N1–N4 S1–S4
periphery insert WU25CH WPK10CH WU25CH WU25CH WPK10CH WN10PH WU40PH
V38 V34 V36 V36 V34 V36 V38
centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH
Unstable Cutting Conditions periphery insert WU40PH WU25CH WU40PH WU40PH WU40PH WN10PH WU40PH
Interrupted Cutting Conditions
centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH
periphery insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH
centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH
SOLID END MILLING
NOTE: A ll speed conditions are for stable conditions. For unstable conditions, it is suggested to reduce starting speeds by 10%. For interrupted cuts, reduce by 20%. For 4 x D, it is highly recommended to start with feed and speed values reduced by 10% less than above data. For 5 x D, diameter range 12–23,99mm (insert sizes A to C), it is highly recommended to start with feed and speed values reduced by 20% less than above data. For 5 x D, diameter range 25–68mm (inserts sizes D to H), it is highly recommended to start with feed and speed values reduced by 15% less than above data. For 4 x D and 5 x D, it is recommended to reduce feed rate during entry and exit by 30–50%.
INDEXABLE MILLING
TC4 • Insert Selection Guide
TC4 • Cutting Data • Metric Recommended Feed Rate per Revolution
–V38 –V38 –V34 –V34 –V34 –V36 -V36 -V38 –V38 -V36 -V34 –V34 -V34 -V36 –V36 -V36 -V38 –V38
Material Geometry Group –V38 –V38 –V34 –V34 –V34 –V36 -V36 -V38 –V38 -V36 -V34 –V34 -V34 -V36 –V36 -V36 -V38 –V38
Grade centre WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU25CH WU40PH WU40PH WN10PH WN10PH WN10PH WU40PH WU40PH
periphery WU25CH WU25CH WU25CH WPK10CH WPK10CH WU25CH WU25CH WU40PH WU40PH WU40PH WPK10CH WPK10CH WPK10CH WN10PH WN10PH WN10PH WU40PH WU40PH
Cutting Speed — vc m/min min Start max 120 180 260 120 180 260 120 190 280 120 200 310 120 190 310 120 180 250 120 160 210 120 160 240 110 140 210 100 120 200 120 200 280 100 180 260 100 170 240 250 350 500 150 300 450 80 120 150 20 30 45 35 40 65
Tool Diameter
12,00–13,99 Insert Size A
14,00–18,99 Insert 19,00–23,99 Insert 24,00–29,99 Insert Size B Size C Size D
mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev
0,06–0,08 0,06–0,10 0,06–0,10 0,08–0,15 0,08–0,15 0,06–0,10 0,06–0,10 0,06–0,11 0,06–0,10 0,06–0,10 0,08–0,14 0,08–0,14 0,08–0,14 0,06–0,10 0,06–0,10 0,06–0,10 0,08–0,12 0,08–0,12
0,08–0,11 0,08–0,13 0,08–0,15 0,10–0,16 0,10–0,16 0,08–0,14 0,08–0,14 0,07–0,11 0,07–0,11 0,07–0,11 0,08–0,16 0,08–0,16 0,08–0,16 0,08–0,14 0,08–0,14 0,07–0,11 0,08–0,13 0,08–0,13
0,10–0,13 0,10–0,15 0,10–0,16 0,11–0,18 0,11–0,18 0,10–0,15 0,10–0,15 0,08–0,12 0,08–0,12 0,08–0,12 0,10–0,18 0,10–0,18 0,10–0,18 0,10–0,15 0,10–0,15 0,08–0,12 0,10–0,15 0,10 –0,15
0,11–0,14 0,11–0,16 0,11–0,17 0,12–0,20 0,12–0,20 0,11–0,16 0,11–0,16 0,10–0,14 0,10–0,14 0,10–0,14 0,12–0,24 0,12–0,24 0,12–0,24 0,11–0,16 0,11–0,16 0,10–0,14 0,12–0,19 0,12–0,19
Tool Diameter
30,00–36,99 Insert Size E
37,00–45,99 Insert Size F
46,00–56,99 Insert Size G
57,00–68,00 Insert Size H
mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev
0,13–0,16 0,13–0,17 0,13–0,20 0,16–0,24 0,14–0,22 0,13–0,18 0,13–0,18 0,12–0,17 0,12–0,17 0,12–0,17 0,14–0,26 0,14–0,26 0,14–0,26 0,13–0,18 0,13–0,18 0,12–0,17 0,14–0,21 0,14–0,21
0,15–0,18 0,15–0,19 0,15–0,21 0,16–0,24 0,16–0,24 0,15–0,20 0,15–0,20 0,14–0,21 0,14–0,21 0,14–0,21 0,16–0,30 0,16–0,30 0,16–0,30 0,15–0,20 0,15–0,20 0,14–0,21 0,16–0,24 0,16–0,24
0,16–0,23 0,16–0,24 0,16–0,28 0,18–0,30 0,18–0,30 0,16–0,28 0,16–0,28 0,16–0,23 0,16–0,23 0,16–0,23 0,18–0,32 0,18–0,32 0,18–0,32 0,16–0,28 0,16–0,28 0,16–0,23 0,18–0,26 0,18–0,26
0,17–0,24 0,17–0,25 0,17–0,30 0,19–0,32 0,19–0,32 0,17–0,30 0,17–0,29 0,16–0,24 0,16–0,24 0,16–0,24 0,20–0,36 0,20–0,36 0,20–0,36 0,17–0,30 0,17–0,30 0,16–0,24 0,20–0,30 0,20–0,30
TURNING
P0 P1 P2 P3 P4 P5 P6 M1 M2 M3 K1 K2 K3 N1 N2 N3 S3 S4
periphery WU25CH WU25CH WU25CH WPK10CH WPK10CH WU25CH WU25CH WU40PH WU40PH WU40PH WPK10CH WPK10CH WPK10CH WN10PH WN10PH WN10PH WU40PH WU40PH
TAPPING
P0 P1 P2 P3 P4 P5 P6 M1 M2 M3 K1 K2 K3 N1 N2 N3 S3 S4
Grade centre WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU25CH WU40PH WU40PH WN10PH WN10PH WN10PH WU40PH WU40PH
NOTE: A ll speed conditions are for stable conditions. For unstable conditions, it is suggested to reduce starting speeds by 10%. For interrupted cuts, reduce by 20%. For 4 x D, it is highly recommended to start with feed and speed values reduced by 10% less than above data. For 5 x D, diameter range 12–23,99mm (insert sizes A to C), it is highly recommended to start with feed and speed values reduced by 20% less than above data. For 5 x D, diameter range 25–68mm (inserts sizes D to H), it is highly recommended to start with feed and speed values reduced by 15% less than above data. For 4 x D and 5 x D, it is recommended to reduce feed rate during entry and exit by 30–50%.
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HOLEMAKING
Material Geometry Group
Cutting Speed — vc m/min min Start max 120 180 260 120 180 260 120 190 280 120 200 310 120 190 310 120 180 250 120 160 210 120 160 240 110 140 210 100 120 200 120 200 280 100 180 260 100 170 240 250 350 500 150 300 450 80 120 150 20 30 45 35 40 65
C73
Indexable Drills • Top Cut 4™
INDEXABLE MILLING
TC4 • Drill Depth • X-Offset Capabilities • Hole Tolerance 2 x D/3 x D
4xD
5xD
X-offset value max. in mm (max. in inch) 0,5 (0.020)
D1 max value mm (in) D1 + 1mm (D1 + 0.039")
Hole tolerance mm (in) +/- 0,20 (+/- 0.008)
X-offset value max. in mm (max. in inch) 0,5 (0.020)
D1 max value mm (in) D1 + 1mm (D1 + 0.039")
Hole tolerance mm (in) +/- 0,35 (+/- 0.014)
X-offset value max. in mm (max. in inch)
D1 max value mm (in)
A
Diameter range mm (in) 12,00–13,99 (.473–.531)
—
—
Hole tolerance mm (in) +/- 0,35 (+/- 0.014)
B
14,00–18,99 (.563–.734)
0,5 (0.020)
D1 + 1mm (D1 + 0.039")
+/- 0,20 (+/- 0.008)
0,5 (0.020)
D1 + 1mm (D1 + 0.039")
+/- 0,35 (+/- 0.014)
—
—
+/- 0,35 (+/- 0.014)
C
19,00–23,99 (.750–.938)
0,5 (0.020)
D1 + 1mm (D1 + 0.039")
+/- 0,20 (+/- 0.008)
0,5 (0.020)
D1 + 1mm (D1 + 0.039")
+/- 0,35 (+/- 0.014)
—
—
+/- 0,35 (+/- 0.014)
D
24,00–29,99 (.969–1.156)
0,8 (0.031)
D1 + 1,6mm (D1 + 0.063")
+/- 0,20 (+/- 0.008)
0,8 (0.031)
D1 + 1mm (D1 + 0.039")
+/- 0,35 (+/- 0.014)
—
—
+/- 0,35 (+/- 0.014)
E
30,00–36,99 (1.188–1.438)
0,8 (0.031)
D1 + 1,6mm (D1 + 0.063")
+/- 0,20 (+/- 0.008)
0,8 (0.031)
D1 + 1mm (D1 + 0.039")
+/- 0,35 (+/- 0.014)
—
—
+/- 0,35 (+/- 0.014)
F
37,00–45,99 (1.469–1.750)
0,8 (0.031)
D1 + 1,6mm (D1 + 0.063")
+/- 0,25 (+/- 0.010)
0,8 (0.031)
D1 + 1mm (D1 + 0.039")
+/- 0,38 (+/- 0.015)
—
—
+/- 0,38 (+/- 0.015)
G
46,00–56,99 (1.813–2.219)
1 (0.039)
D1 + 2mm (D1 + 0.079")
+/- 0,25 (+/- 0.010)
0,8 (0.031)
D1 + 1mm (D1 + 0.039")
+/- 0,38 (+/- 0.015)
—
—
+/- 0,38 (+/- 0.015)
H
57,00–68,00 (2.250–2.500)
1 (0.039)
D1 + 2mm (D1 + 0.079")
+/- 0,28 (+/- 0.011)
0,8 (0.031)
D1 + 1mm (D1 + 0.039")
+/- 0,42 (+/- 0.017)
—
—
+/- 0,42 (+/- 0.017)
Insert size
SOLID END MILLING HOLEMAKING
NOTE: A ll speed conditions are for stable conditions. For unstable conditions, it is suggested to reduce starting speeds by 10%. For interrupted cuts, reduce by 20%. For 4 x D, it is highly recommended to start with feed and speed values reduced by 10% less than above data. For 5 x D, diameter range 12–23,99mm (insert sizes A to C), it is highly recommended to start with feed and speed values reduced by 20% less than above data. For 5 x D, diameter range 25–68mm (inserts sizes D to H), it is highly recommended to start with feed and speed values reduced by 15% less than above data. For 4 x D and 5 x D, it is recommended to reduce feed rate during entry and exit by 30–50%.
TAPPING TURNING C74
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For The Complete Offering Visit the WIDIA NOVO™ Electronic Tool Catalogue or WIDIA.COM. Download the NOVO app for PC or tablet on widia.com
TAPPING VA RITA P ™ • SPIR A L-P OIN T HS S-E P ages D 4 – D 6
Materials: P M K
The most efficient taps for through holes.
N
• Shoots chips ahead of the cutting action to reduce overloading and clogging in flutes, protecting the workpiece. • Extended life in ferrous materials.
VA RITA P ™ • SPIR A L-F LU T E HS S-E P ages D7– D 9 Spiral-flute taps are manufactured from high-speed steel (HSS) and are designed for blind-hole applications.
Materials: P M K
• Stronger, smoother threads. • Displaces metal while producing no chips. • Faster tapping speed to double production time.
D2
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N
VA RITA P ™ • S T R A IGH T-F L U T E PIPE TA P HS S-E P age D10 Manufactured from high-speed steel and available with coolant holes.
Materials: P M K
N
• For through- or blind-hole tapping. • Can be used in general machinery or CNC tapping applications. • Store chips in their flutes during threading, which protects the workpiece.
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VariTap™ • VT-SPO Spiral-Point • HSS-E
INDEXABLE MILLING
VT-SPO • Form B Plug Chamfer • DIN EN ISO 228
SOLID END MILLING
P M K N S H
HOLEMAKING
catalogue number VTSPO8605 VTSPO8606 VTSPO8607 VTSPO8608 VTSPO8609 VTSPO8610 VTSPO8611 VTSPO8612
D1 TPI 1/8 - 28 1/4 - 19 3/8 - 19 1/2 - 14 5/8 - 14 3/4 - 14 7/8 - 14 1 - 11
L 90 100 100 125 125 140 150 160
L2 35 44 47 55 61 60 68 68
L3 15 22 22 25 25 25 28 30
D 7,0 11,0 12,0 16,0 18,0 20,0 22,0 25,0
number of flutes 3 3 4 4 4 4 4 5
thread type G G G G G G G G
v
first choice
j
alternate choice v
j
j
j
j
j
j
WU41EG 6058785 6058787 6058790 6058792 6058794 6058797 6058799 6058811
WP49EG 6058784 6058786 6058788 6058791 6058793 6058796 6058798 6058800
TAPPING TURNING D4
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VariTap™ • VT-SPO Spiral-Point • HSS-E
INDEXABLE MILLING
VT-SPO • Form B Plug Chamfer • DIN 371 and 376 3–5
L 56 56 63 70 70 80 80 90 90 100 100 100 100 110 110 110 110 110 110 140 140
L3 9 9 11 12 12 15 15 15 15 19 19 18 18 23 23 25 25 24 24 30 30
L2 20 20 21 25 25 30 30 35 35 39 39 41 41 47 47 53 53 51 51 64 64
D 4,0 4,0 4,5 6,0 6,0 7,0 7,0 8,0 8,0 10,0 10,0 8,0 8,0 9,0 9,0 11,0 11,0 12,0 12,0 16,0 16,0
number of flutes 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376 DIN 376
class of fit 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B
j
v
j
j
j
j j
WP49EG 5387708 5387760 5387761 5387763 5387764 5387766 5387767 5387769 5387770 5387772 5387773 5387776 5387777 5387779 5387780 5387782 5387783 5387784 5387785 5387786 5387787
WU41EG 5472636 5472638 5472639 5472641 5472644 5472646 5472647 5472649 5472650 5472652 5472653 5472655 5472656 5472658 5472659 5472661 5472662 5472663 5472664 5472665 5472666
TAPPING
D1 size 6 - 32 6 - 40 8 - 32 10 - 24 10 - 32 1/4 - 20 1/4 - 28 5/16 - 18 5/16 - 24 3/8 - 16 3/8 - 24 7/16 - 14 7/16 - 20 1/2 - 13 1/2 - 20 9/16 - 12 9/16 - 18 5/8 - 11 5/8 - 18 3/4 - 10 3/4 - 16
alternate choice
HOLEMAKING
catalogue number VTSPO6008 VTSPO6010 VTSPO6011 VTSPO6013 VTSPO6014 VTSPO6016 VTSPO6017 VTSPO6019 VTSPO6020 VTSPO6022 VTSPO6023 VTSPO6025 VTSPO6026 VTSPO6028 VTSPO6029 VTSPO6031 VTSPO6032 VTSPO6033 VTSPO6034 VTSPO6035 VTSPO6036
first choice
j
SOLID END MILLING
P M K N S H
v
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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D5
VariTap™ • VT-SPO Spiral-Point • HSS-E
INDEXABLE MILLING
VT-SPO • Form B Plug Chamfer • Metric DIN 371, 374, and 376
SOLID END MILLING
v
first choice
j
alternate choice
3–5
P M K N S H
HOLEMAKING TAPPING
catalogue number VTSPO6510 VTSPO6513 VTSPO6515 VTSPO6517 VTSPO6521 VTSPO6555 VTSPO6523 VTSPO6558 VTSPO6559 VTSPO6531 VTSPO6561 VTSPO6562 VTSPO6533 VTSPO6564 VTSPO6535 VTSPO6566 VTSPO6537 VTSPO6538
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1,25 M10 X 1,5 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1,25 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2,5 M20 X 2,5
L 56 63 70 80 90 100 100 100 100 110 100 100 110 100 110 110 125 140
L3 8 11 12 12 15 18 18 21 21 21 21 21 24 21 24 21 30 30
L2 18 21 25 30 35 39 39 39 39 44 47 47 52 46 51 50 58 64
D 3,5 4,5 6,0 6,0 8,0 7,0 10,0 9,0 9,0 9,0 11,0 11,0 11,0 12,0 12,0 14,0 14,0 16,0
number of flutes 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 371 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 376
class of fit 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
v
v
j
v
j
j
v
j
j
v
j
WP42EG
WU41EG
WP42EG – 5366676 5366681 5366687 5366700 – 5366706 – – 5368553 – – – – – – – –
WU41EG 5366666 5366675 5366680 5366686 5366698 – 5366705 – – 5368552 – – 5368557 – 5368562 – 5368568 5368572
WP49EG 5366668 5366677 5366682 5366688 5366701 5368622 5366707 5368628 5368630 5368554 5368634 5368636 5368559 5368640 5368565 5368683 5368570 5368574
TURNING D6
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VariTap™ • VT-SFT Spiral-Flute Tension Compression • HSS-E
INDEXABLE MILLING
VT-SFT TC • Form C Semi-Bottoming Chamfer • Metric DIN 371, 374, and 376
L 56 63 70 70 80 80 90 90 90 100 100 100 100 100 110 100 100 110 100 110 110 125 125 125 140 160
L3 5 7 8 8 10 10 13 13 13 15 15 15 13 13 18 15 15 20 15 20 17 25 25 17 25 30
L2 19 21 26 27 30 34 37 37 37 44 41 44 50 50 55 41 41 50 45 55 55 61 61 56 65 77
D 3,5 4,5 6,0 3,5 6,0 4,5 6,0 8,0 6,0 7,0 10,0 7,0 9,0 9,0 9,0 11,0 11,0 11,0 12,0 12,0 14,0 14,0 14,0 16,0 16,0 18,0
number of flutes 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 4 4 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 376 DIN 371 DIN 376 DIN 374 DIN 371 DIN 376 DIN 374 DIN 371 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 376
class of fit 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
v
j
j
j
j
j
j
WU41EG 6172438 6172442 6172446 6172450 6172468 6172470 6172482 6172486 6172488 6172494 6172496 6172498 6172502 6172504 6172506 6172510 6172512 6172672 6172674 6172676 6172678 6172680 6172692 6172694 6172698 –
WP49EG 6172436 6172440 6172444 6172448 6172466 6172469 – 6172485 6172487 6172493 6172495 6172497 6172501 6172503 6172505 6172509 6172511 6172671 6172673 6172675 6172677 – 6172691 6172693 6172697 6172719
TAPPING
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M5 X 0,8 M6 X 1 M6 X 1 M8 X 0,75 M8 X 1,25 M8 X 1,25 M10 X 1,25 M10 X 1,5 M10 X 1,5 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1,25 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M18 X 2 M18 X 2,5 M20 X 1,5 M20 X 2,5 M24 X 3
alternate choice
HOLEMAKING
catalogue number VTSFT-TC6508 VTSFT-TC6510 VTSFT-TC6511 VTSFT-TC6512 VTSFT-TC6514 VTSFT-TC6515 VTSFT-TC6516 VTSFT-TC6518 VTSFT-TC6519 VTSFT-TC6522 VTSFT-TC6550 VTSFT-TC6524 VTSFT-TC6526 VTSFT-TC6527 VTSFT-TC6528 VTSFT-TC6530 VTSFT-TC6536 VTSFT-TC6532 VTSFT-TC6534 VTSFT-TC6564 VTSFT-TC6537 VTSFT-TC6538 VTSFT-TC6539 VTSFT-TC6541 VTSFT-TC6543 VTSFT-TC6549
first choice
j
SOLID END MILLING
P M K N S H
v
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
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D7
VariTap™ • VT-SFT Spiral-Flute Tension Compression • HSS-E
INDEXABLE MILLING
VT-SFT TC • Form C Semi-Bottoming Chamfer • DIN 371, 374, and 376
SOLID END MILLING
P M K N S H
HOLEMAKING
catalogue number VTSFT-TC6008 VTSFT-TC6009 VTSFT-TC6010 VTSFT-TC6011 VTSFT-TC6012 VTSFT-TC6013 VTSFT-TC6016 VTSFT-TC6018 VTSFT-TC6052 VTSFT-TC6054 VTSFT-TC6056 VTSFT-TC6058 VTSFT-TC6060 VTSFT-TC6027 VTSFT-TC6062 VTSFT-TC6029 VTSFT-TC6030 VTSFT-TC6031 VTSFT-TC6032 VTSFT-TC6033 VTSFT-TC6034 VTSFT-TC6035
TAPPING
D1 size 6 - 32 6 - 40 8 - 32 8 - 36 10 - 24 10 - 32 1/4 - 20 1/4 - 28 5/16 - 18 5/16 - 24 3/8 - 16 3/8 - 24 7/16 - 14 7/16 - 20 1/2 - 13 1/2 - 20 9/16 - 12 9/16 - 18 5/8 - 11 5/8 - 18 3/4 - 10 3/4 - 16
L 56 56 63 63 70 70 80 80 90 90 100 90 100 100 110 100 110 100 110 100 125 110
L3 7 7 7 7 8 8 10 10 13 13 15 15 15 15 18 13 20 15 20 15 25 17
L2 21 21 21 21 25 25 29 29 37 37 42 40 47 47 50 44 55 44 55 45 65 55
D 4,0 4,0 4,5 4,5 6,0 6,0 7,0 7,0 8,0 6,0 10,0 7,0 8,0 8,0 9,0 9,0 11,0 11,0 12,0 12,0 14,0 14,0
number of flutes 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 371 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374
class of fit 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B 2B
v
first choice
j
alternate choice v
j
j
j
j
j
j
WU41EG 6172748 6172750 6172782 6172784 6172786 6172788 6172794 6172798 6172802 6172806 6172808 6172812 6172814 6172816 6172818 6172820 6172837 6172839 6172911 6172913 6172915 6172917
WP49EG 6172747 6172749 6172781 6172783 6172785 6172787 6172793 6172797 6172801 6172805 6172807 6172811 6172813 6172815 6172817 6172819 6172836 6172838 6172840 6172912 6172914 6172916
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
D8
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VariTap™ • VT-SFT Spiral-Flute • HSS-E
INDEXABLE MILLING
VT-SFT • Form C Semi-Bottoming Chamfer • Metric DIN 371, 374, and 376
first choice
j
alternate choice
P M K N S H
D1 size M3 X 0,5 M4 X 0,7 M5 X 0,8 M6 X 1 M8 X 1,25 M10 X 1,5 M12 X 1,25 M12 X 1,5 M12 X 1,75 M14 X 1,5 M14 X 2 M16 X 1,5 M16 X 2 M18 X 1,5 M20 X 2,5
L 56 63 70 80 90 100 100 100 110 100 110 100 110 110 140
L3 8 11 12 12 15 18 21 21 21 21 24 21 24 21 30
L2 18 21 25 30 35 39 39 39 44 47 52 46 51 50 64
D 3,5 4,5 6,0 6,0 8,0 10,0 9,0 9,0 9,0 11,0 11,0 12,0 12,0 14,0 16,0
number of flutes 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4
dimension standard DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 371 DIN 374 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376 DIN 374 DIN 376
j j
j
j
j
class of fit 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H 6H
WU41EG – – – – 5368748 5368753 – – 5402259 – 5402264 – 5402269 – –
WP49EG 5368724 5368732 5368737 5368742 5368750 5368755 5402199 5402202 5402261 5402207 5402266 5402210 5402270 5402214 5402277
HOLEMAKING
catalogue number VTSFT6511 VTSFT6514 VTSFT6516 VTSFT6518 VTSFT6521 VTSFT6523 VTSFT6556 VTSFT6557 VTSFT6531 VTSFT6560 VTSFT6533 VTSFT6562 VTSFT6535 VTSFT6564 VTSFT6538
v j
SOLID END MILLING
v
NOTE: Suggested for use in rigid and synchronous holders.
TAPPING
VT-SFT • Form C Semi-Bottoming Chamfer • DIN EN ISO 228
catalogue number VTSFT8605 VTSFT8606 VTSFT8607 VTSFT8608 VTSFT8610 VTSFT8612
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D1 TPI 1/8 - 28 1/4 - 19 3/8 - 19 1/2 - 14 3/4 - 14 1 - 11
L 90 100 100 125 140 160
L2 35 44 47 55 65 74
L3 15 15 15 18 20 24
D 7,0 11,0 12,0 16,0 20,0 25,0
number of flutes 3 3 4 4 4 5
thread type G G G G G G
first choice
j
alternate choice
TURNING
P M K N S H
v
v
j
j
j
j
j
j
WU41EG 6058815 6058817 6058819 6058871 6058875 6058879
WP49EG 6058814 6058816 6058818 6058820 6058874 –
D9
VariTap™ • VT-STR Straight-Flute Pipe Tap • HSS-E
INDEXABLE MILLING
VT-STR • Form C Semi-Bottoming Chamfer • NPT and NPTF
SOLID END MILLING
v
first choice
j
alternate choice P M K N S H
HOLEMAKING
catalogue number VTSTR8301 VTSTR8302 VTSTR8303 VTSTR8307
D1 TPI 1/16 - 27 1/8 - 27 1/4 - 18 1 - 11.5
L 90 90 100 160
L2 35 36 39 71
L3 13 13 20 32
D 6,0 7,0 11,0 25,0
number of flutes 3 4 4 5
thread type NPT NPT NPT NPT
j j j j
WU40EG 6058953 6058954 6058955 6058959
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
D10
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VariTap™ • VT
INDEXABLE MILLING
Application Data • HSS-E • Metric
Through Holes
Blind Holes Range — m/min
Material Group
P
P2 P3
M
M1 M3 K1 K2 N1
N
N2 N4
min 21 10 16 8 9 5 5 2 9 5 5 2 7 3 10 6 21 10 34 17 30 15 7 3
max 34 17 27 13 15 8 8 4 15 8 8 4 11 6 17 10 34 17 57 29 50 25 11 6
Tap Style VT-SFT VT-SFT VT-SFT VT-SFT VT-SFT VT-SFT VT-STR NPT VT-STR NPT VT-SFT VT-SFT VT-SFT NPT VT-SFT NPT VT-SFT VT-SFT VT-STR NPT VT-STR NPT VT-SFT VT-SFT VT-SFT VT-SFT VT-SFT VT-SFT VT-SFT VT-SFT
Grade WP42EG, WU41EG WP49EG, WU40EG WP42EG, WU41EG WP49EG, WU40EG WP42EG, WU41EG WP49EG, WU40EG WU41EG WU40EG WP42EG, WU41EG WP49EG, WU40EG WU41EG WP49EG, WU40EG WP42EG, WU41EG WP49EG, WU40EG WU41EG WU40EG WP42EG, WU41EG WP49EG, WU40EG WP42EG, WU41EG WU40EG WP42EG, WU41EG WU40EG WP42EG, WU41EG WU40EG
min 13 6 11 4 6 2 5 2 6 2 5 2 4 2 10 6 13 6 23 11 19 11 4 2
Starting Value 18 9 15 6 9 3 6 3 9 3 6 3 6 3 14 8 18 9 34 15 27 15 6 3
max 26 13 22 9 13 4 8 4 13 4 8 4 9 4 17 10 26 13 48 22 39 22 9 4
HOLEMAKING
K
Grade WP42EG, WU41EG WP49EG, WU40EG WP42EG, WU41EG WP49EG, WU40EG WP42EG, WU41EG WP49EG, WU40EG WU41EG WU40EG WP42EG, WU41EG WP49EG, WU40EG WU41EG WP49EG, WU40EG WP42EG, WU41EG WP49EG, WU40EG WU41EG WU40EG WP42EG, WU41EG WP49EG, WU40EG WP42EG, WU41EG WU40EG WP42EG, WU41EG WU40EG WP42EG, WU41EG WU40EG
Range — m/min
SOLID END MILLING
P1
Tap Style VT-SPO VT-SPO VT-SPO VT-SPO VT-SPO VT-SPO VT-STR NPT VT-STR NPT VT-SPO VT-SPO VT-SFT NPT VT-SFT NPT VT-SPO VT-SPO VT-STR NPT VT-STR NPT VT-SPO VT-SPO VT-SPO VT-SPO VT-SPO VT-SPO VT-SPO VT-SPO
Starting Value 27 14 21 11 12 6 6 3 12 6 6 3 9 5 14 8 27 14 46 23 40 20 9 5
* Grades: W P42EG = TiCN WU41EG = TiN WP49EG = oxide WU40EG = bright
TAPPING TURNING
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D11
Technical Information
INDEXABLE MILLING
Tap Recommendations for Classes 2B and 3B TTUnified Inch Screw Threads internal thread pitch diameter limits
recommended tap limits 1
SOLID END MILLING HOLEMAKING
thread size/pitch
class 2B
class 3B
min all classes (Basic)
max class 2B
max class 3B
0 - 80
H2
H2
0.0519
0.0542
0.0536
1 - 64
H2
H2
0.0629
0.0655
0.0648
1 - 72
H2
H2
0.0640
0.0665
0.0659
2 - 56
H2
H2
0.0744
0.0772
0.0765
2 - 64
H2
H2
0.0759
0.0786
0.0779
3 - 48
H3
H2
0.0855
0.0885
0.0877
3 - 56
H2
H2
0.0874
0.0902
0.0895
4 - 40
H3
H2
0.0958
0.0991
0.0982
4 - 48
H3
H2
0.0985
0.1016
0.1008
5 - 40
H3
H2
0.1088
0.1121
0.1113
5 - 44
H3
H2
0.1102
0.1134
0.1126
6 - 32
H3
H2
0.1177
0.1214
0.1204
6 - 40
H3
H2
0.1218
0.1252
0.1243
8 - 32
H3
H3
0.1437
0.1475
0.1465
8 - 36
H3
H3
0.1460
0.1496
0.1487
10 - 24
H3
H3
0.1629
0.1672
0.1661
10 - 32
H3
H3
0.1697
0.1736
0.1726
12 - 24
H3
H3
0.1889
0.1933
0.1922
12 - 28
H3
H3
0.1928
0.1970
0.1959
1/4 - 20
H5
H3
0.2175
0.2224
0.2211
TAPPING TURNING
1/4 - 28
H4
H3
0.2268
0.2311
0.2300
5/16 - 18
H5
H3
0.2764
0.2817
0.2803
5/16 - 24
H4
H3
0.2854
0.2902
0.2890
3/8 - 16
H5
H3
0.3344
0.3401
0.3387
3/8 - 24
H4
H3
0.3479
0.3528
0.3516
7/16 - 14
H5
H3
0.3911
0.3972
0.3957
7/16 - 20
H5
H3
0.4050
0.4104
0.4091
1/2 - 13
H5
H4
0.4500
0.4565
0.4548
1/2 - 20
H5
H3
0.4675
0.4731
0.4717
9/16 - 12
H5
H4
0.5084
0.5152
0.5135
9/16 - 18
H5
H3
0.5264
0.5323
0.5308
5/8 - 11
H5
H4
0.5660
0.5732
0.5714
5/8 - 18
H5
H3
0.5889
0.5949
0.5934
3/4 - 10
H5
H4
0.6850
0.6927
0.6907
Tap H limit selected for 3B will also produce thread to 2B.
1
NOTE: T he above recommended taps normally produce the class of thread indicated in average materials when used with reasonable care. However, if the specified tap does not provide a satisfactory gage fit, choose an alternate tap limit.
D12
widia.com
Technical Information
INDEXABLE MILLING
Tap Recommendations for Classes 2B and 3B TTUnified Inch Screw Threads internal thread pitch diameter limits
recommended tap limits 1
class 3B
min all classes (Basic)
max class 2B
max class 3B
3/4 - 16
H5
H4
0.7094
0.7159
0.7143
7/8 - 9
H6
H4
0.8028
0.8110
0.8089
7/8 - 14
H6
H4
0.8286
0.8356
0.8339
1” - 8
H6
H5
0.9188
0.9276
0.9254
1” - 12
H6
H4
0.9459
0.9535
0.9516
1-1/8 - 7
H8
H6
1.0322
1.0416
1.0393
1-1/8 - 8
H8
H6
1.0438
1.0528
1.0505
1-1/8 - 12
H6
H5
1.0709
1.0787
1.0768
1-1/4 - 7
H8
H6
1.1572
1.1668
1.1644
1-1/4 - 8
H8
H6
1.1688
1.1780
1.1757
1-1/4 - 12
H6
H5
1.1959
1.2039
1.2019
1-3/8 - 6
H8
H6
1.2667
1.2771
1.2745
1-3/8 - 8
H8
H6
1.2938
1.3031
1.3008
1-3/8 - 12
H6
H5
1.3209
1.3291
1.3270
1-1/2 - 6
H8
H6
1.3917
1.4022
1.3996
1-1/2 - 8
H8
H6
1.4188
1.4283
1.4259
1-1/2 - 12
H6
H5
1.4459
1.4542
1.4522
1-3/4 - 5
H8
H7
1.6201
1.6317
1.6288
2 - 4 1/2
H8
H7
1.8557
1.8681
1.8650
HOLEMAKING
class 2B
SOLID END MILLING
thread size/pitch
TAPPING
Tap H limit selected for 3B will also produce thread to 2B.
1
Tap Recommendations for Class 6H Metric Screw Threads recommended tap
thread size
internal thread product limits — class 6H pitch diameter (mm)
pitch diameter (in)
pitch (mm)
limit number
min
max
min
max
1,6 2 2,5
0,35 0,4 0,45
D3 D3 D3
1,373 1,740 2,208
1,458 1,830 2,303
.05406 .06850 .08693
.05740 .07205 .09067
3 3,5 4
0,5 0,6 0,7
D3 D4 D4
2,675 3,110 3,545
2,775 3,222 3,663
.10531 .12244 .13957
.10925 .12685 .14421
4,5 5 6
0,75 0,8 1
D4 D4 D5
4,013 4,480 5,350
4,131 4,605 5,500
.15789 .17638 .21063
.16264 .18130 .21654
7 8 10
1 1,25 1,5
D5 D5 D6
6,350 7,188 9,026
6,500 7,348 9,206
.25000 .28299 .35535
.25591 .28929 .36244
12 14 16
1,75 2 2
D6 D7 D7
10,863 12,701 14,701
11,063 12,913 14,913
.42768 .50004 .57878
.43555 .50839 .58713
20 24 30
2,5 3 3,5
D7 D8 D9
18,376 22,051 27,727
18,600 22,316 28,007
.72346 .86815 1.09161
.73228 .87858 1.10264
36
4
D9
33,402
33,702
1.31504
1.32685
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TURNING
nominal diameter (mm)
D13
Technical Information
INDEXABLE MILLING
Decimal Equivalents
SOLID END MILLING HOLEMAKING TAPPING TURNING
drill size
decimal (in)
drill size
decimal (in)
drill size
decimal (in)
drill size
decimal (in)
drill size
decimal (in)
drill size
decimal (in)
0,30mm 0,32mm 80 0,35mm 79 0,38mm 1/64 0,40mm 78 0,42mm 0,45mm 77 0,48mm 0,50mm 76 75 0,55mm 74 0,60mm 73 0,62mm 72 0,65mm 71 0,70mm 70 69 0,75mm 68 1/32 0,80mm 67 66 0,85mm 65 0,90mm 64 63 0,95mm 62 61 1,00mm 60 59 1,05mm 58 57 1,10mm 1,15mm 56 3/64 1,20mm 1,25mm 1,30mm 55 1,35mm —
.0118 .0126 .0135 .0138 .0145 .0150 .0156 .0157 .0160 .0165 .0177 .0180 .0189 .0197 .0200 .0210 .0217 .0225 .0236 .0240 .0244 .0250 .0256 .0260 .0276 .0280 .0292 .0295 .0310 .0312 .0315 .0320 .0330 .0335 .0350 .0354 .0360 .0370 .0374 .0380 .0390 .0394 .0400 .0410 .0413 .0420 .0430 .0433 .0453 .0465 .0469 .0472 .0492 .0512 .0520 .0531 —
54 1,40mm 1,45mm 1,50mm 53 1,55mm 1/16 1,60mm 52 1,65mm 1,70mm 51 1,75mm 50 1,80mm 1,85mm 49 1,90mm 48 1,95mm 5/64 47 2,00mm 2,05mm 46 45 2,10mm 2,15mm 44 2,20mm 2,25mm 43 2,30mm 2,35mm 42 3/32 2,40mm 41 2,45mm 40 2,50mm 39 38 2,60mm 37 2,70mm 36 7/64 35 2,80mm 34 33 2,90mm 32 3,00mm 31 —
.0550 .0551 .0571 .0591 .0595 .0610 .0625 .0630 .0635 .0650 .0669 .0670 .0689 .0700 .0709 .0728 .0730 .0748 .0760 .0768 .0781 .0785 .0787 .0807 .0810 .0820 .0827 .0846 .0860 .0866 .0886 .0890 .0906 .0925 .0935 .0938 .0945 .0960 .0965 .0980 .0984 .0995 .1015 .1024 .1040 .1063 .1065 .1094 .1100 .1102 .1110 .1130 .1142 .1160 .1181 .1200 —
3,10mm 1/18 3,20mm 30 3,30mm 3,40mm 29 3,50mm 28 9/64 3,60mm 27 3,70mm 26 25 3,80mm 24 3,90mm 23 5/32 22 4,00mm 21 20 4,10mm 4,20mm 19 4,30mm 18 11/64 17 4,40mm 16 4,50mm 15 4,60mm 14 4,70mm, 13 3/16 4,80mm, 12 11 4,90mm 10 9 5,00mm 8 5,10mm 7 13/64 6 5,20mm 5 5,30mm 4 5,40mm 3 —
.1220 .1250 .1260 .1285 .1299 .1339 .1360 .1378 .1405 .1406 .1417 .1440 .1457 .1470 .1495 .1496 .1520 .1535 .1540 .1562 .1570 .1575 .1590 .1610 .1614 .1654 .1660 .1693 .1695 .1719 .1730 .1732 .1770 .1772 .1800 .1811 .1820 .1850 .1875 .1890 .1910 .1929 .1935 .1960 .1969 .1990 .2008 .2010 .2031 .2040 .2047 .2055 .2087 .2090 .2126 .2130 —
5,50mm 7/32 5,60mm 2 5,70mm 1 5,80mm 5,90mm A 15/64 6,00mm B 6,10mm C 6,20mm D 6,30mm 1/4, E 6,40mm 6,50mm F 6,60mm G 6,70mm 17/64 H 6,80mm 6,90mm I 7,00mm J 7,10mm K 9/32 7,20mm 7,30mm L 7,40mm M 7,50mm 19/64 7,60mm N 7,70mm 7,80mm 7,90mm 5/16 8,00mm O 8,10mm 8,20mm P 8,30mm 21/64 8,40mm Q —
.2165 .2188 .2205 .2210 .2244 .2280 .2283 .2323 .2340 .2344 .2362 .2380 .2402 .2420 .2441 .2460 .2480 .2500 .2520 .2559 .2570 .2598 .2610 .2638 .2656 .2660 .2677 .2717 .2720 .2756 .2770 .2795 .2810 .2812 .2835 .2874 .2900 .2913 .2950 .2953 .2969 .2992 .3020 .3031 .3071 .3110 .3125 .3150 .3160 .3189 .3228 .3230 .3268 .3281 .3307 .3320 —
8,50mm 8,60mm R 8,70mm 11/32 8,80mm S 8,90mm 9,00mm T 9,10mm 23/64 9,20mm 9,30mm U 9,40mm 9,50mm 3/8 V 9,60mm 9,70mm 9,80mm W 9,90mm 25/64 10,00mm X 10,20mm Y 13/32 Z 10,50mm 27/64 10,80mm 11,00mm 7/16 11,20mm 11,50mm 29/64 11,80mm 15/32 12,00mm 12,20mm 31/64 12,50mm 1/2 12,80mm 13,00mm 33/64 13,20mm 17/32 13,50mm 13,80mm 35/64 14,00mm 14,25mm —
.3346 .3386 .3390 .3425 .3438 .3465 .3480 .3504 .3543 .3580 .3583 .3594 .3622 .3661 .3680 .3701 .3740 .3750 .3770 .3780 .3819 .3858 .3860 .3898 .3906 .3937 .3970 .4016 .4040 .4062 .4130 .4134 .4219 .4252 .4331 .4375 .4409 .4528 .4531 .4646 .4688 .4724 .4803 .4844 .4921 .5000 .5039 .5118 .5156 .5197 .5312 .5315 .5433 .5469 .5512 .5610 —
9/16 14,50mm 37/64 14,75mm 15,00mm 19/32 15,25mm 39/64 15,50mm 15,75mm 5/8 16,00mm 16,25mm 41/64 16,50mm 21/32 16,75mm 17,00mm 43/64 17,25mm 11/16 17,50mm 45/64 18,00mm 23/32 18,50mm 47/64 19,00mm 3/4 49/64 19,50mm 25/32 20,00mm 51/64 20,50mm 13/16 21,00mm 53/64 27/32 21,50mm 55/64 22,00mm 7/8 22,50mm 57/64 23,00mm 29/32 59/64 23,50mm 15/16 24,00mm 61/64 24,50mm 31/32 25,00mm 63/64 1"
.5625 .5709 .5781 .5807 .5906 .5938 .6004 .6094 .6102 .6201 .6250 .6299 .6398 .6406 .6496 .6562 .6594 .6693 .6719 .6791 .6875 .6890 .7031 .7087 .7188 .7283 .7344 .7480 .7500 .7656 .7677 .7812 .7874 .7969 .8071 .8125 .8268 .8281 .8438 .8465 .8594 .8661 .8750 .8858 .8906 .9055 .9062 .9219 .9252 .9375 .9449 .9531 .9646 .9688 .9843 .9844 1.0000
Metric
D14
Fractional
Wire gage
Letter size
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ONE SOURCE, MANY APPLICATIONS W IDI A ™ A PPROV ED TA P/ DRIL L COMBIN ATIONS: VariDrill™/VariTap™ P
M
K
N
TOP DRILL S™/GT Series S
P
TDS401 TDS402 TDS403
M
GT00, 20, 24 Spiral Point GT30, 32, 50 Spiral Flute GT23, 24, 25 Forming
K
TDS411 TDS412 TDS413 GT40 GT41
Versatile: VariDrill™ drilling tools, in combination with VariTap™ tapping tools, are designed for productivity in an array of different materials. These tools feature strong geometries that are ideal for small-batch and varied production.
S
TDS451 TDS452 TDS453 GT60 GT90 GT62 GT92
TDS451 TDS452 TDS453 GT20 GT30
N
TDS421 TDS422 GT70 GT80 GT22 GT40
Optimised: TOP DRILL S™ drills, combined with GT Series Taps: This combination is designed for, but not limited to, material-specific applications with medium to large batch production.
For more than 90 years, WIDIA has defined excellence in innovation, technology, and customer service. As an industry-leading manufacturer of cutting tools, WIDIA offers a complete portfolio of precision-engineered products. With drilling, tapping and tooling systems products, you will find everything you need from one single source. • Extensive Portfolio • Expertise • Customised Solutions
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TURNING HIGH-PERF ORM A NCE INSERT S P ages E 6 – E 76 WIDIA™ Victory™ Inserts Machining Aluminium External Turning Internal Turning
E2
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GROOV ING & CU T- OF F P ages E 78 – E10 0 WGC WMT™
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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HIGH-PERFORMANCE INS W IDI A ™ V IC TORY ™ INSERT S P ages E 6 – E 5 6 A complete high-performance turning portfolio.
M ACHINING A L UMINIUM P ages E 5 8 – E 6 0 A complete high-performance turning portfolio.
E X T ERN A L T U RNING P ages E 62 – E 70 Tools for external turning
IN T ERN A L BORING P ages E 72 – E 76 Tools for internal boring
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
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To learn more, visit widia.com
SERTS AU TOMOTI V E
Brakes and Steering Success Story: Victory™ — RH Chipbreaker
Engine Block Success Story: Victory Grade WK15CT
Time per piece (min)
Pieces per edge 15.69
200
6 0
5
900 10
15
Competitor
Tool Grade Cutting Speed Vc
20
0
200
WIDIA
400
600
Competitor
™
COMPETITOR
WIDIA
—
CNMG434RH
—
WP15CT
60.96 m/min (200 sfm)
39.62 m/min (130 sfm)
800
1,000
WIDIA
COMPETITOR
WIDIA
Tool
—
SCMT3252
Grade
—
Cutting Speed Vc
WK15CT 152.4 m/min (500 sfm)
Feet per tooth f
0.102 mm (0.004")
0.203 mm (0.008")
Feet per tooth f
0.254 mm (0.01")
Depth of cut ap
1.016 mm (0.04")
0.889 mm (0.035")
Depth of cut ap
1.905 mm (0.075")
Length of cut L
50.8 mm (2")
Length of cut L Number of passes
101.6 mm (4") 4
Coolant Time per piece
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2
1
Coolant
Dry 15.69
Number of passes
6.02
Time per piece
External Cutting Oil 200
900
E5
Victory™ Turning Materials:
Victory turning inserts provide excellent tool life with superior surface finish in rough and finish turning of all types of workpiece materials.
P M K
N
S
• Reduced cycle times: high speed and feed capabilities. • Long tool life: new multilayer coating provides better wear resistance. • Proven seating: smooth and secure seating surface. • Specifically engineered multilayer coating and chip groove geometries provide high-speed capability with effective chipbreaking for finishing to roughing operations.
Post-coat treatment • Improves edge toughness. • Long, predictable tool life. • Reduces depth-of-cut notching. • Wide range of applications.
Improved edge toughness •P rovides smooth outer surface to reduce forces, friction, and workpiece sticking.
Post-coat grinding • Provides secure seating surface.
New geometry identification system.
Alpha alumina layer • Provides coating integrity at elevated speeds. •H igher productivity and dependability at high cutting temperatures.
MT-CVD/CVD–TiN-TiCN-AI2O3-ZrCN
wear resistance
WP Grades for Steel • Three grades and seven primary geometries for use in roughing to finishing operations. • Increase cutting speed and/or feed rate to gain productivity.
wear resistance
Victory Toughness/Wear Resistance
wear resistance
WM Grades for Stainless Steel • Three grades across 12 geometries for use in roughing to finishing operations. • Increase cutting speed and/or feed rate by up to 30% over similar competitive grades. toughness
E6
toughness
WS Grades for High-Temp Alloys • Two grades for use in roughing to finishing operations. • Very good wear resistance for longer tool life. • One uncoated grade for use in titanium.
wear resistance
toughness
WK Grades for Cast Iron • Two grades to cover all of your cast iron turning operations. • Very good balance of wear resistance and toughness for long predictable tool life. Flat top geometry for machining cast iron. For finishing to roughing applications. • New grade WK15CT.
toughness
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice v
v
j j j j j v
v
j j
v v
v
j j j j v
v
D
L10
S
Re
D1
CCMT060202FP
6,35
6,45
2,38
0,2
2,80
CCMT060204FP
6,35
6,45
2,38
0,4
2,80
CCMT060208FP
6,35
6,45
2,38
0,8
2,80
CCMT09T302FP
9,53
9,67
3,97
0,2
4,40
CCMT09T304FP
9,53
9,67
3,97
0,4
4,40
CCMT09T308FP
9,53
9,67
3,97
0,8
4,40
CCMT120404FP
12,70
12,90
4,76
0,4
5,50
– 4170296 – 4168784 – – –
CCMT120408FP
12,70
12,90
4,76
0,8
5,50
– – – 4168781 – – – 4169861 4170295 4168741 – 4170085 – 5684338
4169860 4170294 – 4168782 4170084 5684341 5684343
HOLEMAKING
– 4170142 – 4168780 – – –
4169858 4170141 – 4168779 4170032 5684337 5684340
4169857 4170140 – 4168778 – – –
ISO catalogue number
SOLID END MILLING
WP15CT WP25CT WM15CT WM25CT WK20CT WS10PT WS25PT
j
– 4170297 – – – – –
P M K N S H
INDEXABLE MILLING
CCMT-FP
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E7
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CCMT-MP v
first choice
j
alternate choice v
v
j j j v
j j
v v
j v
L10
S
Re
D1
CCMT060204MP
6,35
6,45
2,38
0,4
2,80
CCMT09T304MP
9,53
9,67
3,97
0,4
4,40
CCMT09T308MP
9,53
9,67
3,97
0,8
4,40
CCMT09T312MP
9,53
9,67
3,97
1,2
4,40
CCMT120408MP
12,70
12,90
4,76
0,8
5,50
CCMT120412MP
12,70
12,90
4,76
1,2
5,50
4170199 4170219 4168908 4170239 –
4170198 4170218 4168907 – –
4170197 4170217 4168906 4170237 5684351
D
– – 4168909 – –
HOLEMAKING
ISO catalogue number
4170200 4170221 – 4170240 –
SOLID END MILLING
WP15CT WP25CT WM25CT WK20CT WS10PT
j
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E8
j
– 4170222 – 4170241 –
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice v
v
v
j j j j
j
v
j j
v v
v
j j j j v
v
D
L10
S
Re
D1
CCMT090304MU
9,53
9,67
3,18
0,4
4,40
CCMT090308MU
9,53
9,67
3,18
0,8
4,40
CCMT09T304MU
9,53
9,67
3,97
0,4
4,40
CCMT09T308MU
9,53
9,67
3,97
0,8
4,40
CCMT120404MU
12,70
12,90
4,76
0,4
5,50
– – – 6128254 – – –
CCMT120408MU
12,70
12,90
4,76
0,8
5,50
5623434 5623436 5623439 5623435 5623433 5623438 5623437
HOLEMAKING
5623431 5623430 – 5623427 5623432 5623428 5623426
5623425 5623424 – 5623423 – – –
– 5623420 – 5623421 – – –
ISO catalogue number
SOLID END MILLING
WP15CT WP25CT WP35CT WM25CT WK20CT WS10PT WS25PT
j
– 5623443 – 5623442 5623441 – 5623444
P M K N S H
INDEXABLE MILLING
CCMT-MU
TAPPING TURNING
widia.com
E9
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CCMW v
first choice
j
alternate choice P M K N S H
HOLEMAKING
S
Re
D1
CCMW090304
9,53
9,67
3,18
0,4
4,40
CCMW090308
9,53
9,67
3,18
0,8
4,40
CCMW09T304
9,53
9,67
3,97
0,4
4,40
4170369 WK20CT
L10
4170370
D
v
4170371
SOLID END MILLING
ISO catalogue number
j
CNGG-FS v
first choice
j
alternate choice
S
Re
D1
CNGG120401FS
12,70
12,90
4,76
0,1
5,16
CNGG120402FS
12,70
12,90
4,76
0,2
5,16
CNGG120404FS
12,70
12,90
4,76
0,4
5,16
CNGG120408FS
12,70
12,90
4,76
0,8
5,16
j j v
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E10
v
5548576 WS10PT – WS25PT
L10
v
5548575 –
D
v
j j
5548577 5538204
TURNING
ISO catalogue number
j j
5548578 –
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
first choice
j
alternate choice j j v
v
j j j v
v
L10
S
Re
D1
CNGP120401
12,70
12,90
4,76
0,1
5,16
CNGP120404
12,70
12,90
4,76
0,4
5,16
5549139 5549207
CNGP120408
12,70
12,90
4,76
0,8
5,16
HOLEMAKING
D
SOLID END MILLING
ISO catalogue number
5549190 5549208
P M K N S H
5549137 WS10PT – WU10HT
v
INDEXABLE MILLING
CNGP
TAPPING TURNING
widia.com
E11
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CNMA v
first choice
j
alternate choice P M K N S H
TAPPING
12,70
12,90
4,76
0,8
5,16
CNMA120412
12,70
12,90
4,76
1,2
5,16
CNMA120416
12,70
12,90
4,76
1,6
5,16
CNMA160612
15,88
16,12
6,35
1,2
6,35
CNMA160616
15,88
16,12
6,35
1,6
6,35
CNMA190612
19,05
19,34
6,35
1,2
7,93
CNMA190616
19,05
19,34
6,35
1,6
7,93
4171596 WK05CT 4171864 WK20CT
CNMA120408
4171597 4171865
D1
– 4171866
Re
– 4171868
S
– 4171869
L10
v
– 4171871
HOLEMAKING
D
v
– 4171872
SOLID END MILLING
ISO catalogue number
j j
CNMG-FF first choice
j
alternate choice P M K N S H
E12
ISO catalogue number
D
L10
S
Re
D1
CNMG120408FF
12,70
12,90
4,76
0,8
5,16
widia.com
v j
4171026 WP15CT
TURNING
v
High-Performance Inserts • WIDIA™ Victory™
first choice
j
alternate choice v
v
j j
j j v
v
S
Re
D1
CNMG120404ML
12,70
12,90
4,76
0,4
5,16
CNMG120408ML
12,70
12,90
4,76
0,8
5,16
4171060 4170459 4171658 4171391
CNMG120412ML
12,70
12,90
4,76
1,2
5,16
4171059 4170458 – 4171390
L10
HOLEMAKING
D
SOLID END MILLING
ISO catalogue number
– 4170460 – 4171392
P M K N S H
WP15CT WP25CT WK05CT WK20CT
v
INDEXABLE MILLING
CNMG-ML
HOLDERS A ND CL A MP S T Y L E S TAPPING
P-Style Clamping
S-Style Clamping
C-Style Clamping
• Used for negative style inserts. • Clamp assembly contains clamp, screw, and retaining ring. • Quick insert indexing. • Ensures insert repeatability and seating. • Reduced chatter and extended tool life.
• Lever-type clamping system for negative indexable inserts. • No interference to chip flow. • Fast insert changes.
• Screw clamping system for positive indexable inserts. • Compact design for high reliability and cost efficiency. • Carbide shim for additional tool protection.
• Height-adjustable clamp permits use of additional chipbreakers. • Universal clamping system for positive and negative flat top inserts. • Robust engineering makes it easy to handle. • Carbide shim for extra tool protection.
P-style available in metric sizes only.
To view our holder offering visit NOVO or widia.com.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E13
TURNING
D-Style Clamping
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CNMG-MR v
first choice
j
alternate choice
TAPPING
12,90
4,76
0,4
5,16
CNMG120408MR
12,70
12,90
4,76
0,8
5,16
CNMG120412MR
12,70
12,90
4,76
1,2
5,16
CNMG160608MR
15,88
16,12
6,35
0,8
6,35
CNMG160612MR
15,88
16,12
6,35
1,2
6,35
CNMG160616MR
15,88
16,12
6,35
1,6
6,35
CNMG190612MR
19,05
19,34
6,35
1,2
7,93
CNMG190616MR
19,05
19,34
6,35
1,6
7,93
WP15CT WP25CT WP35CT WM25CT
12,70
– 4170546 4170043 –
CNMG120404MR
4171131 4170547 4170044 4172955
D1
j
4171132 4170548 4170045 –
Re
v j j
– 4170549 – –
S
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E14
j
– 4170550 – –
L10
v
4171136 – – –
HOLEMAKING
D
v
– 4170552 – 4172961
SOLID END MILLING
ISO catalogue number
v
– 4170563 – 4172962
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
first choice
j
alternate choice j j j v
v
v
j j j j j v
v
v
L10
S
Re
D1
CNMG120404MS
12,70
12,90
4,76
0,4
5,16
CNMG120408MS
12,70
12,90
4,76
0,8
5,16
CNMG120412MS
12,70
12,90
4,76
1,2
5,16
CNMG160608MS
15,88
16,12
6,35
0,8
6,35
CNMG160612MS
15,88
16,12
6,35
1,2
6,35
CNMG190608MS
19,05
19,34
6,35
0,8
7,93
– 5908761 5908762
CNMG190612MS
19,05
19,34
6,35
1,2
7,92
5908754 5908755 – 5908757 5908758 5908759
HOLEMAKING
5908748 5908749 –
5908745 5908746 –
D
SOLID END MILLING
ISO catalogue number
– 5908764 –
P M K N S H
5908742 WS10PT 5908743 WS25PT – WU10HT
v
INDEXABLE MILLING
CNMG-MS
TAPPING TURNING
widia.com
E15
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CNMG-RH v
first choice
j
alternate choice v
v
v
j j v
j j
v
TURNING
S
Re
D1
CNMG120408RH
12,70
12,90
4,76
0,8
5,16
CNMG120412RH
12,70
12,90
4,76
1,2
5,16
CNMG120416RH
12,70
12,90
4,76
1,6
5,16
CNMG160608RH
15,88
16,12
6,35
0,8
6,35
CNMG160612RH
15,88
16,12
6,35
1,2
6,35
CNMG160616RH
15,88
16,12
6,35
1,6
6,35
CNMG190608RH
19,05
19,34
6,35
0,8
7,93
CNMG190612RH
19,05
19,34
6,35
1,2
7,93
CNMG190616RH
19,05
19,34
6,35
1,6
7,93
CNMG190624RH
19,05
19,34
6,35
2,4
7,93
4170984 4171509 4171702 – 4171908
4170983 4171508 4171701 – 4171907
4170982 4171507 4171700 4173038 4171906
4170981 – 4171699 – 4171905
4170980 4171505 4171698 4173036 4171904
4170979 4171504 5684356 4173035 4171903
L10
– 4171510 4171703 4173041 –
TAPPING
D
4170986 4171511 4171704 4173042 4171910
HOLEMAKING
ISO catalogue number
– 4171512 4171705 4173043 4171911
SOLID END MILLING
WP15CT WP25CT WP35CT WM25CT WK20CT
j
– 4171523 – – –
P M K N S H
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E16
widia.com
High-Performance Inserts • WIDIA™ Victory™
alternate choice
D
L10
S
Re
D1
CNMG120404UF
12,70
12,90
4,76
0,4
5,16
CNMG120408UF
12,70
12,90
4,76
0,8
5,16
j j
v
j j j
v
v j j v
HOLEMAKING
CNMG-UM first choice
j
alternate choice v
v
v
j
TAPPING
j
D
L10
S
Re
D1
CNMG120404UM
12,70
12,90
4,76
0,4
5,16
CNMG120408UM
12,70
12,90
4,76
0,8
5,16
5645219 4172335 4172381 4172411
CNMG120412UM
12,70
12,90
4,76
1,2
5,16
– – 4172380 –
ISO catalogue number
– – 4172382 –
WP25CT WM15CT WM25CT WM35CT
v
P M K N S H
E17
TURNING
widia.com
SOLID END MILLING
ISO catalogue number
P M K N S H
4169353 WM15CT 5645600 WS10PT
first choice
j
4169354 5645588
v
INDEXABLE MILLING
CNMG-UF
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CNMG-UR first choice
j
alternate choice v
v
v
j j v
v
j j
j j j v
v v
j j v
v
TAPPING
L10
S
Re
D1
CNMG120404UR
12,70
12,90
4,76
0,4
5,16
CNMG120408UR
12,70
12,90
4,76
0,8
5,16
CNMG120412UR
12,70
12,90
4,76
1,2
5,16
CNMG120416UR
12,70
12,90
4,76
1,6
5,16
CNMG160608UR
15,88
16,12
6,35
0,8
6,35
CNMG160612UR
15,88
16,12
6,35
1,2
6,35
CNMG160616UR
15,88
16,12
6,35
1,6
6,35
CNMG190612UR
19,05
19,34
6,35
1,2
7,93
CNMG190616UR
19,05
19,34
6,35
1,6
7,93
– 4170505 – – 4169449 – 4171422 – –
– 4170504 – – 4169448 – – – –
– – – – 4169447 – – – –
4171094 4170502 4169961 – 4169446 4169481 4171419 5301413 5301416
4171093 4170501 4169960 4169407 4169445 4169480 5680085 5301400 5301402
– 4170500 – – 4169444 – – – –
D
4171098 4170506 – – 4169450 4169485 4171423 – 5578901
HOLEMAKING
ISO catalogue number
– 4170507 4169964 – 4169451 – – – 5512536
SOLID END MILLING
WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK20CT WS10PT WS25PT
j
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E18
v
j j
– – – – – 4169487 – – 5579234
P M K N S H
v
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
CNMM1906168
19,05
19,34
6,35
1,6
7,93
5418451 WP25CT
D
j
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
CNMM-8
CNMM-65
alternate choice v
v
v
j
j
v
j j j
L10
S
Re
D1
CNMM12040865
12,70
12,90
4,76
0,8
5,16
CNMM12041265
12,70
12,90
4,76
1,2
5,16
CNMM16061265
15,88
16,12
6,35
1,2
6,35
CNMM19061265
19,05
19,34
6,35
1,2
7,93
CNMM19061665
19,05
19,34
6,35
1,6
7,93
5698378 – – 5698377
CNMM19062465
19,05
19,34
6,35
2,4
7,93
5698362 – – – – 5698370 – 5698368 – 5491016 5698376 5698374
E19
TURNING
widia.com
5698348 5698349 5698360 5698347
D
TAPPING
ISO catalogue number
5698410 5698411 – –
P M K N S H
WP15CT WP25CT WP35CT WM25CT
first choice
j
HOLEMAKING
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
CNMM-SR v
first choice
j
alternate choice P M K N S H
v
v
v
j
j
v
j j
HOLEMAKING
L10
S
Re
D1
CNMM190616SR
19,05
19,34
6,35
1,6
7,93
CNMM190624SR
19,05
19,34
6,35
2,4
7,93
CNMM250924SR
25,40
25,79
9,53
2,4
9,12
5696643 – – 5696642
D
– – 5696644 –
ISO catalogue number
5696645 5696646 5696647 –
SOLID END MILLING
WP15CT WP25CT WP35CT WM25CT
j
CNMP v
first choice
j
alternate choice
TURNING E20
D
L10
S
Re
D1
CNMP120404
12,70
12,90
4,76
0,4
5,16
CNMP120408
12,70
12,90
4,76
0,8
5,16
v
v
v
j j j j j
v
v
4173552 WM25CT 4172439 WS10PT – WS25PT
ISO catalogue number
j j j
4173653 4172440 4172614
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
first choice
j
alternate choice v
v
j j v
v
j j j
L10
S
Re
D1
DCMT070202FP
6,35
7,75
2,38
0,2
2,80
DCMT070204FP
6,35
7,75
2,38
0,4
2,80
DCMT11T302FP
9,53
11,63
3,97
0,2
4,40
DCMT11T304FP
9,53
11,63
3,97
0,4
4,40
DCMT11T308FP
9,53
11,63
3,97
0,8
4,40
DCMT150404FP
12,70
15,50
4,76
0,4
5,50
– 4170306 – –
DCMT150408FP
12,70
15,50
4,76
0,8
5,50
4169997 4170303 4168765 4168791 4169998 4170304 – 4168792
HOLEMAKING
– 4170302 – 4168790
4169995 4170300 – 4168788
– 4170299 – 4168787
D
SOLID END MILLING
ISO catalogue number
4170001 4170307 – –
P M K N S H
WP15CT WP25CT WM15CT WM25CT
v
INDEXABLE MILLING
DCMT-FP
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E21
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
DCMT-MP v
first choice
j
alternate choice P M K N S H
HOLEMAKING
Re
D1
DCMT11T304MP
9,53
11,63
3,97
0,4
4,40
DCMT11T308MP
9,53
11,63
3,97
0,8
4,40
DCMT11T312MP
9,53
11,63
3,97
1,2
4,40
v j
WP15CT WP25CT WM25CT WK20CT
S
v j j
4170201 4170223 – 4170242
L10
j j
4170202 4170224 4168912 4170243
D
v
4170213 – – –
SOLID END MILLING
ISO catalogue number
v
DCMT-MU v
first choice
j
alternate choice v
j j j j v
j j
v v
v
j j j j v
v
WP15CT WP25CT WM25CT WK20CT WS10PT WS25PT
j
D
L10
S
Re
D1
DCMT070204MU
6,35
7,75
2,38
0,4
2,80
DCMT070208MU
6,35
7,75
2,38
0,8
2,80
DCMT11T304MU
9,53
11,63
3,97
0,4
4,40
DCMT11T308MU
9,52
11,63
3,97
0,8
4,40
DCMT150408MU
12,70
15,50
4,76
0,8
5,50
DCMT150412MU
12,70
15,50
4,76
1,2
5,50
5623600 6128278 5623588 5623589 5623601 5623603
5623585 5623583 5623581 5623587 5623582 5623584
– 6128274 – – – –
6128273 – – – – –
ISO catalogue number
– 5623608 5623604 – – 5623610
TURNING E22
v
– 6128283 – – – –
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
S
Re
D1
DNGG150604FS
12,70
15,50
6,35
0,4
5,16
DNGG150608FS
12,70
15,50
6,35
0,8
5,16
v
5548678 WS10PT
L10
j
5548679
D
v j
HOLEMAKING
DNMA first choice
j
alternate choice j j v
v
TAPPING
L10
S
Re
D1
DNMA110408
9,53
11,63
4,76
0,8
3,81
DNMA150608
12,70
15,50
6,35
0,8
5,16
DNMA150612
12,70
15,50
6,35
1,2
5,16
4171638 4171879
DNMA150616
12,70
15,50
6,35
1,6
5,16
4171637 4171878
D
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E23
TURNING
ISO catalogue number
– 4171880
– WK05CT 4171873 WK20CT
v
P M K N S H
widia.com
SOLID END MILLING
ISO catalogue number
j
INDEXABLE MILLING
DNGG-FS
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
DNMG-FF v
first choice
j
alternate choice P M K N S H
HOLEMAKING
S
Re
D1
DNMG110408FF
9,53
11,63
4,76
0,8
3,81
DNMG150604FF
12,70
15,50
6,35
0,4
5,16
DNMG150608FF
12,70
15,50
6,35
0,8
5,16
4171029 WP15CT
L10
4171032
D
j
4171043
SOLID END MILLING
ISO catalogue number
v
DNMG-ML v
first choice
j
alternate choice
S
Re
D1
DNMG110404ML
9,53
11,63
4,76
0,4
3,81
DNMG150604ML
12,70
15,50
6,35
0,4
5,16
DNMG150608ML
12,70
15,50
6,35
0,8
5,16
DNMG150612ML
12,70
15,50
6,35
1,2
5,16
v
4171062 WP15CT 4170461 WP25CT 4171394 WK20CT
L10
j
4171068 4170485 –
D
v
4171069 4170486 4171400
TURNING
ISO catalogue number
v
j j
4171070 4170487 –
TAPPING
P M K N S H
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E24
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
D1
DNMG150604MR
12,70
15,50
6,35
0,4
5,16
DNMG150608MR
12,70
15,50
6,35
0,8
5,16
DNMG150612MR
12,70
15,50
6,35
1,2
5,16
– WP15CT 4170568 WP25CT – WM25CT
Re
j
4171144 4170569 4173023
S
v j j
4171145 – –
L10
j
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
DNMG-MR
DNMG-MS first choice
j
alternate choice j j v
v
j j j j v
v
D
L10
S
Re
D1
DNMG150604MS
12,70
15,50
6,35
0,4
5,16
DNMG150608MS
12,70
15,50
6,35
0,8
5,16
5908795 5908796
DNMG150612MS
12,70
15,50
6,35
1,2
5,16
– 5908799
E25
TURNING
ISO catalogue number
widia.com
TAPPING
P M K N S H
5908792 WS10PT 5908793 WS25PT
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
DNMG-RH v
first choice
j
alternate choice P M K N S H
v
v
v
j
j v
S
Re
D1
DNMG150408RH
12,70
15,50
4,76
0,8
5,16
DNMG150608RH
12,70
15,50
6,35
0,8
5,16
DNMG150612RH
12,70
15,50
6,35
1,2
5,16
DNMG150616RH
12,70
15,50
6,35
1,6
5,16
– 4171524 – –
L10
4170991 4171526 4171709 4171914
D
4170992 4171527 4171710 4171915
HOLEMAKING
ISO catalogue number
– – – 4171916
SOLID END MILLING
WP15CT WP25CT WP35CT WK20CT
j j
DNMG-UF TAPPING
v
first choice
j
alternate choice
L10
S
Re
D1
DNMG110404UF
9,53
11,63
4,76
0,4
3,81
DNMG150604UF
12,70
15,50
6,35
0,4
5,16
DNMG150608UF
12,70
15,50
6,35
0,8
5,16
v
j j
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E26
v j v
4169361 4169387 –
D
v
4169362 – –
TURNING
ISO catalogue number
j j j
– WM15CT – WM25CT 5645603 WS10PT
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
DNMG110404UM
9,53
11,63
4,76
0,4
3,81
DNMG110408UM
9,53
11,63
4,76
0,8
3,81
DNMG150604UM
12,70
15,50
6,35
0,4
5,16
DNMG150608UM
12,70
15,50
6,35
0,8
5,16
4172383 WM25CT
D1
4172384
Re
4172389
S
4172390
L10
j
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
j
INDEXABLE MILLING
DNMG-UM
DNMG-UR first choice
j
alternate choice v
v
v
j j j j j j
j
v
v
j j
v
v v
v
j j v
S
Re
D1
DNMG110408UR
9,53
11,63
4,76
0,8
3,81
DNMG150608UR
12,70
15,50
6,35
0,8
5,16
DNMG150612UR
12,70
15,50
6,35
1,2
5,16
4171106 4170514 – – – – 5680172 4171432 –
DNMG150616UR
12,70
15,50
6,35
1,6
5,16
4171105 4170513 4169969 4169427 4169456 4169492 – 4171431 5579276
– 4170509 – – – 4169488 – – –
L10
E27
TURNING
D
– – – – – 4169494 – – –
WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS25PT
j
ISO catalogue number
widia.com
TAPPING
P M K N S H
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
DNMM-65 v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
DNMM15060865
12,70
15,50
6,35
0,8
5,16
DNMM15061265
12,70
15,50
6,35
1,2
5,16
v j
j j
5698413 WP15CT 5698414 WP25CT 5698415 WP35CT
D
v
– 5494773 –
SOLID END MILLING
ISO catalogue number
v
HOLEMAKING
RCMT v
first choice
j
alternate choice
6,00
2,38
2,80
RCMT0803M0
8,00
3,18
3,40
RCMT10T3M0
10,00
3,97
4,40
RCMT1204M0
12,00
4,76
4,40
RCMT1606M0
16,00
6,35
5,50
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E28
v
WP15CT WP25CT WP35CT WK20CT
RCMT0602M0
j j
4169975 4170536 – 4170478
D1
j
4169976 4170537 – 4170479
S
v j
4169977 4170538 4170752 4170480
D
v
4169978 4170539 4170803 4170481
TURNING
ISO catalogue number
v
4169979 – 4170804 4170482
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
D1
RCMT0803M043
8,00
3,18
3,40
RCMT1204M043
12,00
4,76
4,40
6128303 WP35CT
S
6128304
D
HOLEMAKING
RCMX v
first choice
j
alternate choice
D1
RCMX2006M0T
20,00
6,35
6,50
v
j
j j j
v
WP15CT WP25CT WP35CT WK20CT
S
v
4169980 4170541 4170805 4170543
D
v
first choice
j
alternate choice P M K N S H
ISO catalogue number
D
S
D1
RNMA120400
12,70
4,76
5,16
j v
4171881 WK20CT
v
TURNING
RNMA
widia.com
TAPPING
P M K N S H
ISO catalogue number
SOLID END MILLING
ISO catalogue number
v j
INDEXABLE MILLING
RCMT-43
E29
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
RNMG-RH v
first choice
j
alternate choice
SOLID END MILLING
ISO catalogue number
D
S
D1
RNMG120400RH
12,70
4,76
5,16
v j
4170996 WP15CT
P M K N S H
SCMT-FP
alternate choice P M K N S H
TAPPING
ISO catalogue number
D
L10
S
Re
D1
SCMT09T308FP
9,53
9,53
3,97
0,8
4,40
SCMT120408FP
12,70
12,70
4,76
0,8
5,50
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E30
widia.com
v j
4170309 WP25CT
first choice
j
4170311
HOLEMAKING
v
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
9,53
9,53
3,97
0,4
4,40
SCMT09T308MP
9,53
9,53
3,97
0,8
4,40
SCMT120408MP
12,70
12,70
4,76
0,8
5,50
SCMT120412MP
12,70
12,70
4,76
1,2
5,50
WP15CT WP25CT WM25CT WK20CT
SCMT09T304MP
– 4170226 – –
D1
j
– 4170227 – 4170245
Re
v
4170215 4170229 – 4170247
S
v j j
– 4170230 4168917 –
L10
j j
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
SCMT-MP
SCMT-MU first choice
j
alternate choice v
v
j j j
j
v
j
v v
j j v
D
L10
S
Re
D1
SCMT09T304MU
9,53
9,53
3,97
0,4
4,40
SCMT09T308MU
9,53
9,53
3,97
0,8
4,40
5623464 5623462 5623448 5623449 5623460
SCMT120408MU
12,70
12,70
4,76
0,8
5,50
widia.com
– – 5623447 – –
ISO catalogue number
E31
TURNING
WP25CT WP35CT WM25CT WK20CT WS10PT
j
6127255 – – – –
P M K N S H
TAPPING
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
SCMW v
first choice
j
alternate choice
SOLID END MILLING
ISO catalogue number
D
L10
S
Re
D1
SCMW120408
12,70
12,70
4,76
0,8
5,50
j v
4170380 WK20CT
P M K N S H
SNGG-FS first choice
j
alternate choice P M K N S H
TAPPING
ISO catalogue number
D
L10
S
Re
D1
SNGG120408FS
12,70
12,70
4,76
0,8
5,16
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E32
widia.com
j v j v
5549997 WU10HT
HOLEMAKING
v
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
SNMA120408
12,70
12,70
4,76
0,8
5,16
SNMA120412
12,70
12,70
4,76
1,2
5,16
SNMA150608
15,88
15,88
6,35
0,8
6,35
SNMA190616
19,05
19,05
6,35
1,6
7,93
– WK05CT 4171882 WK20CT
D1
4171641 4171883
Re
– 4171885
S
– 4171889
L10
v
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
j j
INDEXABLE MILLING
SNMA
SNMG-ML
alternate choice v
v
j
j j
v
D
L10
S
Re
D1
SNMG120404ML
12,70
12,70
4,76
0,4
5,16
SNMG120408ML
12,70
12,70
4,76
0,8
5,16
– 4170489 4171404
SNMG120412ML
12,70
12,70
4,76
1,2
5,16
widia.com
E33
TURNING
ISO catalogue number
4171074 4170490 –
P M K N S H
– WP15CT – WP25CT 4171403 WK20CT
first choice
j
TAPPING
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
SNMG-MR v
first choice
j
alternate choice P M K N S H
D1
SNMG120408MR
12,70
12,70
4,76
0,8
5,16
SNMG120412MR
12,70
12,70
4,76
1,2
5,16
SNMG150612MR
15,88
15,88
6,35
1,2
6,35
SNMG190612MR
19,05
19,05
6,35
1,2
7,93
j
WP15CT WP25CT WP35CT WM25CT
Re
v
j j
4171146 4170571 4170057 –
S
j
– 5684355 – –
L10
v j
4171147 – – 4173029
HOLEMAKING
D
v
– 4170572 – –
SOLID END MILLING
ISO catalogue number
v
SNMG-MS TAPPING
v
first choice
j
alternate choice
D
L10
S
Re
D1
SNMG120408MS
12,70
12,70
4,76
0,8
5,16
SNMG120412MS
12,70
12,70
4,76
1,2
5,16
v
j j v
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E34
v
j j v
5908850 –
TURNING
ISO catalogue number
j j
5908847 WS10PT 5908848 WS25PT
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
v
v
v
j j
j
v
j j
INDEXABLE MILLING
SNMG-RH
v
L10
S
Re
D1
SNMG120408RH
12,70
12,70
4,76
0,8
5,16
SNMG120412RH
12,70
12,70
4,76
1,2
5,16
SNMG120416RH
12,70
12,70
4,76
1,6
5,16
SNMG150608RH
15,88
15,88
6,35
0,8
6,35
SNMG150612RH
15,88
15,88
6,35
1,2
6,35
SNMG150616RH
15,88
15,88
6,35
1,6
6,35
SNMG190612RH
19,05
19,05
6,35
1,2
7,93
4171005 4171540 4171722 4173056 4171925
SNMG190616RH
19,05
19,05
6,35
1,6
7,93
– – – – 4171926
4171003 4171538 4171720 – 4171923
4171002 4171537 – – 4171922
4171001 4171536 – – 4171921
– 4171535 – – –
4170999 4171534 4171716 – 4171919
4170998 4171533 4171715 – 4171918
D
HOLEMAKING
ISO catalogue number
SOLID END MILLING
WP15CT WP25CT WP35CT WM25CT WK20CT
j
TAPPING
SNMG-UF
alternate choice P M K N S H
ISO catalogue number
D
L10
S
Re
D1
SNMG120404UF
12,70
12,70
4,76
0,4
5,16
widia.com
j v j j v
5645610 WS10PT
first choice
j
TURNING
v
E35
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
SNMG-UM v
first choice
j
alternate choice P M K N S H
HOLEMAKING
S
Re
D1
SNMG120404UM
12,70
12,70
4,76
0,4
5,16
SNMG120408UM
12,70
12,70
4,76
0,8
5,16
SNMG120412UM
12,70
12,70
4,76
1,2
5,16
j
4172393 WM25CT – WM35CT
L10
v
4172394 4172424
D
v
4172395 4172425
SOLID END MILLING
ISO catalogue number
j j
SNMG-UR v
first choice
j
alternate choice v
v
j j j j
j
v
j j
v
v v
j j v
WP15CT WP25CT WP35CT WM25CT WM35CT WK20CT WS25PT
j
D
L10
S
Re
D1
SNMG120408UR
12,70
12,70
4,76
0,8
5,16
SNMG120412UR
12,70
12,70
4,76
1,2
5,16
SNMG120416UR
12,70
12,70
4,76
1,6
5,16
SNMG150612UR
15,88
15,88
6,35
1,2
6,35
SNMG150616UR
15,88
15,88
6,35
1,6
6,35
SNMG190612UR
19,05
19,05
6,35
1,2
7,93
SNMG190616UR
19,05
19,05
6,35
1,6
7,93
– 4170519 – – – – –
– 4170518 4169991 4169461 – 4171437 –
– – – 4169460 – – 5680173
4171109 4170517 4169990 4169459 – – –
4171108 4170516 4169989 4169458 – 4171434 –
ISO catalogue number
– 4170520 – – 4169500 – –
TURNING E36
v
– – – 4169464 – – –
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
S
Re
D1
SNMM1906168
19,05
19,05
6,35
1,6
7,93
SNMM2507248
25,40
25,40
7,94
2,4
9,12
j j
– WP15CT 6128309 WP25CT – WP35CT
L10
v j
5429112 5429111 5370813
D
v
HOLEMAKING
SNMM-65 first choice
j
alternate choice v
v
v
j
j
v
j
TAPPING
j j
D
L10
S
Re
D1
SNMM12040865
12,70
12,70
4,76
0,8
5,16
SNMM12041265
12,70
12,70
4,76
1,2
5,16
– 5696557 – –
SNMM19061665
19,05
19,05
6,35
1,6
7,93
– 5696554 5696555 5696553
ISO catalogue number
5696615 – – –
WP15CT WP25CT WP35CT WM25CT
v
P M K N S H
E37
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
SNMM-8
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
SNMM-SR v
first choice
j
alternate choice P M K N S H
HOLEMAKING
Re
D1
SNMM190616SR
19,05
19,05
6,35
1,6
7,93
SNMM250724SR
25,40
25,40
7,94
2,4
9,12
SNMM250924SR
25,40
25,40
9,53
2,4
9,12
v
j j j
WP15CT WP25CT WP35CT WM25CT
S
j
5478876 5478877 – 5696648
L10
v j
– 5429119 5946214 –
D
v
5382277 5382390 5373074 5402173
SOLID END MILLING
ISO catalogue number
v
TCMT-FP v
first choice
j
alternate choice
Re
D1
TCMT110202FP
6,35
11,00
2,38
0,2
2,90
TCMT110204FP
6,35
11,00
2,38
0,4
2,80
TCMT16T304FP
9,53
16,50
3,97
0,4
4,40
TCMT16T308FP
9,53
16,50
3,97
0,8
4,40
v j
WP15CT WP25CT WM25CT WK20CT
S
v j j
– – 4168800 –
L10
j j
4170006 4170313 4168801 –
D
v
4170008 4170315 – –
TURNING E38
ISO catalogue number
v
– 4170316 – 4170100
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
TCMT16T304MP
9,53
16,50
3,97
0,4
4,40
TCMT16T308MP
9,53
16,50
3,97
0,8
4,40
TCMT16T312MP
9,53
16,50
3,97
1,2
4,40
WP15CT WP25CT WM25CT WK20CT
D1
j
– 4170232 – –
Re
v
4170216 4170233 4168919 4170251
S
v j j
– – – 4170252
L10
j j
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
TCMT-MP
TCMT-MU v
first choice
j
alternate choice v
v
v
j j j j
j
v
j j
v v
v
j j j j v
v
D
L10
S
Re
D1
TCMT16T304MU
9,53
16,50
3,97
0,4
4,40
TCMT16T308MU
9,53
16,50
3,97
0,8
4,40
5623621 5623620 – 5623619 5623618 5623622 –
TCMT220412MU
12,70
22,00
4,76
1,2
5,50
5623614 5623615 – 5623613 5623616 – 5623617
ISO catalogue number
– – 6128327 – – – –
WP15CT WP25CT WP35CT WM25CT WK20CT WS10PT WS25PT
j
E39
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
TAPPING
P M K N S H
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
TNGG-FS v
first choice
j
alternate choice
SOLID END MILLING
ISO catalogue number
D
L10
S
Re
D1
TNGG160404FS
9,53
16,50
4,76
0,4
3,81
j v j j v
5538231 WS25PT
P M K N S H
HOLEMAKING
TNMA first choice
j
alternate choice
v
TURNING
L10
S
Re
D1
TNMA160408
9,53
16,50
4,76
0,8
3,81
TNMA160412
9,53
16,50
4,76
1,2
3,81
TNMA220412
12,70
22,00
4,76
1,2
5,16
TNMA220416
12,70
22,00
4,76
1,6
5,16
widia.com
4171891
D
4171894
TAPPING
ISO catalogue number
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E40
j
4171895
P M K N S H
4171890 WK20CT
v
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
D1
TNMG160404ML
9,53
16,50
4,76
0,4
3,81
TNMG160408ML
9,53
16,50
4,76
0,8
3,81
TNMG160412ML
9,53
16,50
4,76
1,2
3,81
4171075 WP15CT 4170491 WP25CT – WK20CT
Re
v
4171076 4170492 4171410
S
j j
4171077 – –
L10
j
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
TNMG-ML
TNMG-MR first choice
j
alternate choice v
v
j j
D
L10
S
Re
D1
TNMG160404MR
9,53
16,50
4,76
0,4
3,81
TNMG160408MR
9,53
16,50
4,76
0,8
3,81
4171151 4170574
TNMG160412MR
9,53
16,50
4,76
1,2
3,81
4171152 –
E41
TURNING
ISO catalogue number
widia.com
TAPPING
P M K N S H
4171150 WP15CT 4170573 WP25CT
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
TNMG-MS v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
TNMG160404MS
9,53
16,50
4,76
0,4
3,81
TNMG160408MS
9,53
16,50
4,76
0,8
3,81
v
j j v
v
5908927 WS10PT 5908928 WS25PT
D
v
j j
5908930 5908931
SOLID END MILLING
ISO catalogue number
j j
HOLEMAKING
TNMG-RH v
first choice
j
alternate choice
TURNING E42
S
Re
D1
TNMG160408RH
9,53
16,50
4,76
0,8
3,81
TNMG160412RH
9,53
16,50
4,76
1,2
3,81
TNMG220408RH
12,70
22,00
4,76
0,8
5,16
j
j j
v
WP15CT WP25CT WP35CT WK20CT
L10
v j
4171007 4171542 – 4171927
D
v
– – 4171725 –
ISO catalogue number
v
– 4171544 – –
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
TNMG160404UF
9,53
16,50
4,76
0,4
3,81
j v
5432605 WS10PT
D
v j
SOLID END MILLING
ISO catalogue number
j
INDEXABLE MILLING
TNMG-UF
TNMG-UM
P M K N S H
D
L10
S
Re
D1
TNMG160404UM
9,53
16,50
4,76
0,4
3,81
TNMG160408UM
9,53
16,50
4,76
0,8
3,81
v
v j j
j
v
TAPPING
ISO catalogue number
j j
– WM25CT 5550226 WS10PT
alternate choice
4172397 –
first choice
j
HOLEMAKING
v
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E43
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
TNMG-UR v
first choice
j
alternate choice
HOLEMAKING
S
Re
D1
TNMG160408UR
9,53
16,50
4,76
0,8
3,81
TNMG160412UR
9,53
16,50
4,76
1,2
3,81
TNMG160416UR
9,53
16,50
4,76
1,6
3,81
v j j
v v
j j
j
v
4171115 4170522 4169465 4171441 5579395
L10
j j j
– 4170523 4169466 – 5680175
D
v
4171117 – – 4171443 –
SOLID END MILLING
ISO catalogue number
v
WP15CT WP25CT WM25CT WK20CT WS25PT
P M K N S H
TNMM-65 v
first choice
j
alternate choice
TAPPING D
L10
S
Re
D1
TNMM16040865
9,53
16,50
4,76
0,8
3,81
TNMM22040865
12,70
22,00
4,76
0,8
5,16
v
j j
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E44
v j
5696621 5696622 5696623
TURNING
ISO catalogue number
v
– WP15CT – WP25CT 5696619 WP35CT
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
S
Re
D1
VBMT160404
9,53
16,61
4,76
0,4
4,40
VBMT160408
9,53
16,61
4,76
0,8
4,40
j j
4169983 WP15CT 4170553 WP25CT 4170807 WP35CT
L10
v j
4169984 4170554 4170808
D
v
HOLEMAKING
VBMT-FP v
first choice
j
alternate choice v
v
j j j v
v
j j
v
D
L10
S
Re
D1
VBMT110304FP
6,35
11,07
3,18
0,4
2,80
VBMT160402FP
9,53
16,61
4,76
0,2
4,40
VBMT160404FP
9,53
16,61
4,76
0,4
4,40
4170013 4170322 4168776 4168810 4170103
VBMT160408FP
9,53
16,61
4,76
0,8
4,40
– 4170321 – 4168809 –
– 4170319 – 4168807 –
ISO catalogue number
4170014 4170323 – 4168811 –
WP15CT WP25CT WM15CT WM25CT WK20CT
j
TAPPING
P M K N S H
E45
TURNING
widia.com
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
VBMT
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
VBMT-MP v
first choice
j
alternate choice
D
L10
S
Re
D1
VBMT160404MP
9,53
16,61
4,76
0,4
4,40
VBMT160408MP
9,53
16,61
4,76
0,8
4,40
j j v
j
v j
4170236 4168922 4170254
SOLID END MILLING
ISO catalogue number
v
4170235 WP25CT 4168921 WM25CT – WK20CT
P M K N S H
HOLEMAKING
VNGG-FS
alternate choice
TAPPING
P M K N S H
ISO catalogue number
D
L10
S
Re
D1
VNGG160401FS
9,53
16,61
4,76
0,1
3,81
VNGG160402FS
9,53
16,61
4,76
0,2
3,81
TURNING E46
widia.com
j v j j v
5548684 WS10PT
first choice
j
5548683
v
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
VNMA160408
9,53
16,61
4,76
0,8
3,81
4171897 WK20CT
D
v
SOLID END MILLING
ISO catalogue number
j
INDEXABLE MILLING
VNMA
VNMG-ML
P M K N S H
D
L10
S
Re
D1
VNMG160404ML
9,53
16,61
4,76
0,4
3,81
VNMG160408ML
9,53
16,61
4,76
0,8
3,81
v
j
j j
v
TAPPING
ISO catalogue number
v
4171079 WP15CT 4170495 WP25CT – WK20CT
alternate choice
– 4170496 4171414
first choice
j
HOLEMAKING
v
TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E47
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
VNMG-MR v
first choice
j
alternate choice
SOLID END MILLING
ISO catalogue number
D
L10
S
Re
D1
VNMG160408MR
9,53
16,61
4,76
0,8
3,81
v
v
j j
4171157 WP15CT 4170580 WP25CT
P M K N S H
VNMG-MS HOLEMAKING
v
first choice
j
alternate choice
D
L10
S
Re
D1
VNMG160404MS
9,53
16,61
4,76
0,4
3,81
VNMG160408MS
9,53
16,61
4,76
0,8
3,81
v
j j v
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E48
v
j j v
5908947 5908948
TAPPING
ISO catalogue number
j j
5908944 WS10PT 5908945 WS25PT
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
first choice
j
alternate choice
D
L10
S
Re
D1
VNMG160404UF
9,53
16,61
4,76
0,4
3,81
j j
v
j j j
v
v j j v
SOLID END MILLING
ISO catalogue number
P M K N S H
4169372 WM15CT 5645616 WS10PT
v
INDEXABLE MILLING
VNMG-UF
VNMG-UR
alternate choice v j
v v
j j
j
v
D
L10
S
Re
D1
VNMG160408UR
9,53
16,61
4,76
0,8
3,81
4170529 4169473 4171449 –
VNMG160412UR
9,53
16,61
4,76
1,2
3,81
TAPPING
ISO catalogue number
4170530 4169474 4171450 5680176
P M K N S H
WP25CT WM25CT WK20CT WS10PT
first choice
j
HOLEMAKING
v
TURNING
widia.com
E49
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
WNGG-FS v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
WNGG080404FS
12,70
8,69
4,76
0,4
5,16
WNGG080408FS
12,70
8,69
4,76
0,8
5,16
v
v
j j j v
v
v
– WS10PT 5538234 WS25PT – WU10HT
D
v
j j
5548688 – 5550004
SOLID END MILLING
ISO catalogue number
j j j
HOLEMAKING
WNMA v
first choice
j
alternate choice
D
L10
S
Re
D1
WNMA080408
12,70
8,69
4,76
0,8
5,16
WNMA080412
12,70
8,69
4,76
1,2
5,16
v
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E50
v
4171654 WK05CT 4171900 WK20CT
ISO catalogue number
j j
4171655 4171901
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice P M K N S H
L10
S
Re
D1
WNMG080404FF
12,70
8,69
4,76
0,4
5,16
4171057 WP15CT
D
j
SOLID END MILLING
ISO catalogue number
v
INDEXABLE MILLING
WNMG-FF
WNMG-ML
alternate choice v
v
j j
j j v
v
D
L10
S
Re
D1
WNMG080404ML
12,70
8,69
4,76
0,4
5,16
4171083 4170498 4171678 4171417
WNMG080408ML
12,70
8,69
4,76
0,8
5,16
TAPPING
ISO catalogue number
4171084 4170499 4171679 4171418
P M K N S H
WP15CT WP25CT WK05CT WK20CT
first choice
j
HOLEMAKING
v
TURNING
widia.com
E51
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
WNMG-MR v
first choice
j
alternate choice P M K N S H
S
Re
D1
WNMG080408MR
12,70
8,69
4,76
0,8
5,16
WNMG080412MR
12,70
8,69
4,76
1,2
5,16
j v
j j j
WP15CT WP25CT WP35CT WM25CT
L10
v j
4171158 4170581 4170067 4173033
D
v
– 4170582 4170068 –
SOLID END MILLING
ISO catalogue number
v
HOLEMAKING
WNMG-MS v
first choice
j
alternate choice
TURNING
L10
S
Re
D1
WNMG060408MS
9,53
6,52
4,76
0,8
3,81
WNMG080404MS
12,70
8,69
4,76
0,4
5,16
WNMG080408MS
12,70
8,69
4,76
0,8
5,16
v
j j j v
v
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E52
v
v
– WS10PT 5908967 WS25PT – WU10HT
D
v
j j
5908969 5908970 –
ISO catalogue number
j j j
5908972 5908973 5908974
TAPPING
P M K N S H
widia.com
High-Performance Inserts • WIDIA™ Victory™
v
first choice
j
alternate choice v
v
v
j j
j
v
j j
v j
L10
S
Re
D1
WNMG080408RH
12,70
8,69
4,76
0,8
5,16
WNMG080412RH
12,70
8,69
4,76
1,2
5,16
4171020 4171555 4171737 4173065 4171933
WNMG080416RH
12,70
8,69
4,76
1,6
5,16
– 4171556 – – –
4171019 4171554 4171736 4173064 4171932
D
HOLEMAKING
ISO catalogue number
SOLID END MILLING
WP15CT WP25CT WP35CT WM25CT WK20CT
P M K N S H
INDEXABLE MILLING
WNMG-RH
WNMG-UF first choice
j
alternate choice j j v
v j j v
D
L10
S
Re
D1
WNMG080404UF
12,70
8,69
4,76
0,4
5,16
WNMG080408UF
12,70
8,69
4,76
0,8
5,16
– 5645623
WNMG080412UF
12,70
8,69
4,76
1,2
5,16
4169378 –
E53
TURNING
ISO catalogue number
widia.com
TAPPING
P M K N S H
– WM15CT 5645619 WS10PT
v
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
WNMG-UM v
first choice
j
alternate choice P M K N S H
D1
WNMG060404UM
9,53
6,52
4,76
0,4
3,81
WNMG080404UM
12,70
8,69
4,76
0,4
5,16
WNMG080408UM
12,70
8,69
4,76
0,8
5,16
WNMG080412UM
12,70
8,69
4,76
1,2
5,16
j j
v
WM15CT WM25CT WM35CT WS10PT
Re
v j
– 4172403 – –
S
v
4172377 4172406 4172435 –
L10
v
4172378 4172407 4172436 –
HOLEMAKING
D
v
– 4172408 – 5645269
SOLID END MILLING
ISO catalogue number
j j j j
WNMG-UR first choice
j
alternate choice v
v
v
j j j j j
j
v
v
j j
v
v v
j j
v
L10
S
Re
D1
WNMG060408UR
9,53
6,52
4,76
0,8
3,81
WNMG080408UR
12,70
8,69
4,76
0,8
5,16
WNMG080412UR
12,70
8,69
4,76
1,2
5,16
– – – – 4169475 – – –
D
4171127 4170533 4170040 4169442 4169476 4169509 4171453 –
TURNING
ISO catalogue number
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E54
j
4171128 4170534 4170041 – 4169477 4169510 4171454 5579420
P M K N S H
WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK20CT WS10PT
TAPPING
v
widia.com
High-Performance Inserts • WIDIA™ Victory™
DIN ISO 513
VDI 3323
Material Group Geometry ap [mm] f [mm]
K
14.1 14.2 14.3 14.4 Geometry ap [mm] f [mm] 15 16 17 18 19 20
Start max FP 0,2–2,0 0,05–0,20 WP15CT 490 340 590 480 340 580 420 290 500 370 260 440 280 200 340 390 270 470 370 260 440 320 220 380 280 200 340 390 270 470 280 200 340 220 150 260 190 130 230 95 65 115 FP 0,2–2,0 0,05–0,20 WM15CT 250 180 300 200 140 240 150 110 180 130 90 160 FP 0,2–2,0 0,05–0,20 WK05CT / WK20CT 410 290 490 330 230 400 360 250 430 340 240 410 490 340 590 410 290 490
min
Start max FP • MP 0,3–4,5 0,08–0,35 WP15CT 400 280 480 370 260 440 260 180 310 270 190 320 200 140 240 290 200 350 270 190 320 230 160 280 200 140 240 290 200 350 190 130 230 200 140 240 170 120 200 85 60 100 FP • MP 0,3–4,5 0,08–0,35 WM15CT 220 150 260 180 130 220 140 100 170 110 75 130 FP • MP • .CMW 0,3–4,5 0,08–0,35 WK05CT / WK20CT 330 230 400 250 180 300 300 210 360 270 190 320 410 290 490 330 230 400
C Roughing (ap x f = 4 x 0,25)
min
Start max FP • MP 0,3–4,5 0,08–0,35 WP15CT / WP25CT 360 250 430 340 240 410 240 170 290 250 180 300 190 130 230 270 190 320 250 180 300 210 150 250 190 130 230 270 190 320 170 120 200 180 130 220 150 110 180 75 55 90 FP • MP 0,3–4,5 0,08–0,35 WM25CT 190 140 230 160 110 190 120 85 140 95 70 110 FP • MP • .CMW 0,3–4,5 0,08–0,35
– – – – – –
– – – – – –
– – – – – –
min
200 190 160 130 90 140 130 110 90 140 90 120 100 50
140 110 85 70
180 140 180 150 240 180
Start max MP 0,7–5,0 0,12–0,40 WP25CT 290 350 270 320 230 280 190 230 130 160 200 240 190 230 150 180 130 160 200 240 130 160 170 200 140 170 70 85 MP 0,3–4,5 0,08–0,35 WM25CT 200 240 160 190 120 140 100 120 MP • .CMW 1,0–8,0 0,1–0,5 WK20CT 260 310 200 240 250 300 210 250 340 410 260 310
min
180 130 130 110 75 110 110 85 75 110 75 110 90 45
110 85 65 55
– – – – – –
Start MP 0,7–5,0 0,12–0,40 WP35CT 260 190 180 150 110 160 150 120 110 160 110 160 130 65 MP 0,3–4,5 0,08–0,35 WM35CT 150 120 90 80 MP • .CMW 1,0–8,0 0,1–0,5
max
– – – – – –
– – – – – –
310 230 220 180 130 190 180 140 130 190 130 190 160 80
180 140 110 95
HOLEMAKING
M
min
B Medium (ap x f = 2 x 0,20)
SOLID END MILLING
P
1 2 3 4 5 6 7 8 9 10 11 12 13.1 13.2 Geometry ap [mm] f [mm]
A Finishing (ap x f = 1 x 0,10)
INDEXABLE MILLING
Speed and Feed Chart • Positive Inserts • Metric
TAPPING TURNING
widia.com
E55
High-Performance Inserts • WIDIA™ Victory™
INDEXABLE MILLING
Speed and Feed Chart • Negative Inserts • Metric DIN ISO 513
VDI 3323
Material Group Geometry DOC [mm] f [mm]
SOLID END MILLING
P
HOLEMAKING
M
A Finishing (doc x feed = 1,00 x 0,10)
C Roughing (doc x feed = 4,00 x 0,25)
1 2 3 4 5 6 7 8 9 10 11 12 13.1 13.2
Start max FF • ML 0,20 – 2,00 0,05 – 0,20 WP15CT 340 490 590 340 480 580 290 420 500 260 370 440 200 280 340 270 390 470 260 370 440 220 320 380 200 280 340 270 390 470 200 280 340 150 220 260 130 190 230 65 95 115
min Start max ML • UR • MR 0,80 – 5,00 0,16 – 0,40 WP15CT 280 400 480 260 370 440 180 260 310 190 270 320 140 200 240 200 290 350 190 270 320 160 230 280 140 200 240 200 290 350 130 190 230 140 200 240 120 170 200 60 85 100
min Start max ML • UR • MR 0,80 – 5,00 0,16 – 0,40 WP25CT 250 360 430 240 340 415 170 240 290 180 250 300 130 190 230 190 270 320 180 250 300 150 210 250 130 190 230 190 270 320 120 170 200 130 180 220 110 150 180 55 75 90
Geometry
FF • UF • UM
FF • UM • .NMP
FF • UM • .NMP
DOC [mm] f [mm]
0,20 – 2,00 0,05 – 0,20 WM15CT 180 250 300 140 200 240 110 150 180 90 130 160 FF 0,10 – 2,67 0,05 – 0,15
0,60 – 5,00 0,12 – 0,40 WM15CT 150 220 260 130 180 220 100 140 170 75 110 130 .NMA • ML 1,00 – 8,00 0,20 – 0,60
0,60 – 5,00 0,12 – 0,40 WM25CT 140 190 230 110 160 190 85 120 140 70 95 110
14.1 14.2 14.3 14.4 Geometry DOC [mm] f [mm]
min
B Medium (doc x feed = 2,00 x 0,20)
WK05CT / WK20CT WK05CT / WK20CT K
TAPPING S
15 16 17 18 19 20 Geometry DOC [mm] f [mm] 21 22 23 24 25 26 27
230 330 400 180 250 300 210 300 360 190 270 320 290 415 490 230 330 400 .NMP • UM 0,50 – 1,00 0,10 – 0,50 WS10PT / WS25PT / WS10PT / WS25PT WM25CT 55 80 95 50 65 80 50 65 80 35 50 60 35 50 60 30 40 50 20 30 40 20 25 30 25 35 40 20 25 30 – – – – – – 45 60 70 35 50 60 290 230 250 240 340 290
415 490 330 400 360 430 340 415 490 590 415 490 .NMP 0,50 – 1,00 0,10 – 0,50
min Start max UR • MR • RH 1,00 – 8,00 0,20 – 0,60 WP15CT 200 290 350 190 270 320 160 230 280 130 190 230 90 130 160 140 200 240 130 190 230 110 150 180 90 130 160 140 200 240 90 130 160 120 170 200 100 140 170 50 70 85 UM • .NMP • UR • RH 0,50 – 6,00 0,10 – 0,60 WM25CT 140 200 240 110 160 190 85 120 140 70 100 120 UR • .NMA • RH 1,00 – 8,00 0,12 – 0,60
D Heavy roughing (doc x feed = 6,00 x 0,60)
min Start max UR • MR • RH 1,00 – 8,00 0,20 – 0,60 WP25CT 180 260 310 130 190 230 130 180 220 110 150 180 75 110 130 110 160 190 110 150 180 85 120 140 75 110 130 110 160 190 75 110 130 110 160 190 90 130 160 45 65 80 UM • .NMP • UR • RH 0,50 – 6,00 0,10 – 0,60 WM35CT 110 150 180 85 120 140 65 90 110 55 80 95
WK05CT / WK20CT – – – – – –
– – – – – –
– – – – – –
180 260 310 140 200 240 180 250 300 150 210 250 240 340 415 180 260 310 .NMP • UR 0,50 – 6,00 0,10 – 0,60
– – – – – – –
– – – – – – –
– – – – – – –
45 35 25 20 20 – 35
min
Start max RH 2,00 – 15,00 0,40 – 1,00 WP25CT 150 220 260 110 160 190 110 150 180 90 130 160 65 90 110 90 130 160 85 120 140 70 100 120 65 90 110 90 130 160 65 90 110 110 150 180 85 120 140 45 60 70
min
Start max RH 2,00 – 15,00 0,40 – 1,00 WP35CT 150 210 250 110 150 180 100 140 170 70 100 120 55 80 95 75 110 130 70 100 120 65 90 110 55 80 95 75 110 130 55 80 95 100 140 170 75 110 130 40 55 65
RH 4,00 – 15,00 0,40 – 1,00 WM35CT 110 150 180 85 120 140 65 90 110 60 80 95 UR • RH • .NMA 2,00 – 15,00 0,25 – 1,20
– – – –
– – – –
– – – –
WK05CT / WK20CT – – – – – –
– – – – – –
– – – – – –
160 120 150 130 220 160
230 170 220 180 310 230
280 200 260 220 370 280
– – – – – –
– – – – – –
– – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – –
WM25CT 60 50 40 25 25 – 45
70 60 45 30 30 – 55
TURNING E56
widia.com
–
Material Capabilities and Components Machined ™ with Victory Grades P
Steel Turning
Crankshaft/Camshaft Roughing and Finishing
M
Connecting Rods Boring
Gears Roughing and Finishing
Stainless Steel Turning
Turbo Charger Roughing and Finishing
K
Flanges Roughing and Finishing
Bearing Housing Roughing and Finishing
Engine Block
Brake Drum and Disc
Cast Iron Turning
Cylinder Liner Roughing and Finishing
widia.com
E57
Inserts for Machining Aluminium Materials:
WIDIA™ offers a series of inserts specifically designed for machining aluminium materials. These inserts are available in both an uncoated and a PVD grade for better performance and better tool life.
N
• Easy-to-choose platform — two geometry and three grades. • Longer tool life.
High positive rake for smooth chip flow.
G tolerance inserts for better precision.
High polish inserts to prevent built-up edge and for longer tool life.
Positive Inserts
AL1
N
depth of cut (mm)
ap
For turning cast aluminium, light alloys, non-ferrous metals, high-melting metals, plastics, glass fibre, reinforced plastics, laminated board, carbon, and fine ceramics.
feed rate (mm)
fn
feed rate (mm)
fn
AL3
N
E58
depth of cut (mm)
ap
For cost-effective machining of aluminium, non-ferrous metals, and plastics. Extremely sharp cutting edges result in optimum part finishes with low cutting forces and short chips. Finishing of steel, stainless steel, and grey iron is possible with the coated grade HCK10™.
widia.com
High-Performance Inserts • Machining Aluminium
INDEXABLE MILLING
CCGT-AL3 v
first choice
j
alternate choice
CCGT060202AL3
6,35
6,45
2,38
0,2
2,80
CCGT060204AL3
6,35
6,45
2,38
0,4
2,80
CCGT09T302AL3
9,53
9,67
3,97
0,2
4,40
CCGT09T304AL3
9,53
9,67
3,97
0,4
4,40
CCGT120408AL3
12,70
12,90
4,76
0,8
5,50
2022259 2022260
D1
– 2022854
Re
– 2022262
S
2022325 2022326
L10
TAPPING
DCGT-AL3 first choice
j
alternate choice
v
v
D
L10
S
Re
D1
DCGT070204AL3
6,35
7,75
2,38
0,4
2,80
DCGT11T302AL3
9,53
11,63
3,97
0,2
4,40
DCGT11T304AL3
9,53
11,63
3,97
0,4
4,40
2014890 2022331
DCGT11T308AL3
9,53
11,63
3,97
0,8
4,40
– 2022483
– 2022861
ISO catalogue number
E59
TURNING
– HCK10 2022330 HWK15
v
P M K N S H
widia.com
HOLEMAKING
D
v
SOLID END MILLING
ISO catalogue number
v
2022257 HCK10 2022258 HWK15
P M K N S H
High-Performance Inserts • Machining Aluminium
INDEXABLE MILLING
SCGT-AL3 v
first choice
j
alternate choice P M K N S H
D
L10
S
Re
D1
SCGT120408AL3
12,70
12,70
4,76
0,8
5,50
2023638 HWK15
SOLID END MILLING
ISO catalogue number
v
VCGT-AL3 HOLEMAKING
v
first choice
j
alternate choice
L10
S
Re
D1
VCGT110302AL3
6,35
11,07
3,18
0,2
2,80
VCGT160404AL3
9,53
16,61
4,76
0,4
4,40
VCGT160408AL3
9,53
16,61
4,76
0,8
4,40
2022484 2022485
D
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E60
v
– 2022488
TAPPING
ISO catalogue number
v
– HCK10 2024559 HWK15
P M K N S H
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PCD Grades for Turning Non-Ferrous Materials • Two PCD grades — WDN25U and WDN00U — cover a wide range of applications. • Grades provide outstanding performance to increase productivity and cut manufacturing costs. • High abrasion and chipping resistance. • Used in machining aluminium alloys with low- and high-silicon content, copper alloys, ceramics, and plastics. • Suitable for machining highly abrasive materials such as titanium and Metal Matrix Composites (MMC).
WDN25U
™
• Multi-modal grade. •V ersatile grade for general machining applications. • Withstands moderate interruptions.
WDN00U
™
wear resistance
• Ultra-fine grain grade. • Ideal for high-speed finishing operations. •F ine grain structure provides a finer edge prep and better surface finish.
WDN25U
WDN00U
toughness
widia.com
E61
Tools for External Turning Modern machining operations performed on CNC machine tools and flexible production facilities require high-performance tools that provide straight forward design and application versatility. WIDIA™ offers an extensive range of toolholders for external turning to meet even the most exacting production demands across a broad spectrum of workpiece shapes and sizes. Whatever your operation requirements — from light finishing cuts at very high cutting speeds to heavy roughing applications — there is a WIDIA solution. The complete programme includes toolholders for pin-, screw-, or clamp-type holding.
D-Style Clamping
S-Style Clamping
• Used for negative style inserts.
• Screw clamping system for positive indexable inserts.
• Clamp assembly contains clamp, screw, and retaining ring.
• Compact design for high reliability and cost efficiency. • Carbide shim for additional tool protection.
• Quick insert indexing. • Ensures insert repeatability and seating. • Reduced chatter and extended tool life. P-Style Clamping • Lever-type clamping system for negative indexable inserts. • No interference to chip flow.
C-Style Clamping • Height-adjustable clamp permits use of additional chipbreakers. • Universal clamping system for positive and negative flat top inserts. • Robust engineering makes it easy to handle. • Carbide shim for extra tool protection.
• Fast insert changes. P-style available in metric sizes only.
Victory™ Insert MR Geometry
For medium to light roughing of steels, difficult-to-machine high alloy titanium and aluminium materials. High strength to deal with heavy chip deformation.
E62
Victory Insert RH Geometry
For medium-duty to roughing. Outstanding chip control. High edge strength for interrupted cuts, forging skin or scale. Preferred for all cast iron such as grey, malleable, and nodular.
Victory Insert UM Geometry
For medium-duty turning operations. Soft-cutting chipbreaker. Used in applications producing varying chip sections, such as profile or copy turning.
widia.com
External Machining • Toolholders for Negative Inserts
INDEXABLE MILLING
DCKN 75°
catalogue number
H
B
F
L1
LH
L1A
B3
gage insert
DCKNR2525M12KC04
25
25
32,0
150
32,0
3,1
—
CN..120408
DCKNL2525M12KC04
25
25
32,0
150
32,0
3,1
—
CN..120408
SOLID END MILLING
order number right hand 5697857 left hand 5697854
DCLN 95° HOLEMAKING
catalogue number
H
B
F
L1
LH
B3
gage insert
DCLNR2525M12KC04 DCLNR2525M16KC06 DCLNR3232P16KC06
25 25 32
25 25 32
32,0 32,0 40,0
150 150 170
32,0 33,0 33,0
— — —
CN..120408 CN..160612 CN..160612
DCLNL2525M12KC04 DCLNL2525M16KC06
25 25
25 25
32,0 32,0
150 150
32,0 33,0
— —
CN..120408 CN..160612
TAPPING
order number right hand 5697893 5697894 5697895 left hand 5697884 5697885
DCRN 75° TURNING
order number right hand 5697904 left hand 5697900
widia.com
catalogue number
H
B
F
L1
LH
FA
gage insert
DCRNR2525M12KC04
25
25
32,0
150
32,0
3,3
CN..120408
DCRNL2525M12KC04
25
25
32,0
150
32,0
3,3
CN..120408
E63
External Machining • Toolholders for Negative Inserts
INDEXABLE MILLING
DDJN 93°
SOLID END MILLING
order number right hand 5697930 left hand 5697920
catalogue number
H
B
F
L1
LH
B3
gage insert
DDJNR2525M15KC06
25
25
32,0
150
32,0
—
DN..150608
DDJNL2525M15KC06
25
25
32,0
150
32,0
—
DN..150608
DDNN 63° HOLEMAKING TAPPING
order number right hand 5697942 left hand 5697936
catalogue number
H
B
F
L1
LH
B3
gage insert
DDNNR2525M15KC06
25
25
13,0
150
40,0
—
DN..150608
DDNNL2525M15KC06
25
25
13,0
150
40,0
—
DN..150608
DRGN TURNING order number right hand 5697948
E64
catalogue number
H
B
F
L1
LH
gage insert
DRGNR2525M12KC04
25
25
32,0
150
32,0
RN..120400
widia.com
External Machining • Toolholders for Negative Inserts
INDEXABLE MILLING
DSDN 45°
catalogue number DSDNN2525M12KC04
H 25
B 25
F 12,0
L1 150
LH 36,0
SOLID END MILLING
order number 5697955
gage insert SN..120408
DSKN 75° HOLEMAKING
catalogue number
H
B
F
L1
LH
L1A
B3
gage insert
DSKNR2525M12KC04
25
25
32,0
150
32,0
3,1
4,0
SN..120408
TAPPING
order number right hand 5696686
DSRN 75°
TURNING
order number right hand 5696704 left hand 5696700
catalogue number
H
B
F
L1
LH
FA
gage insert
DSRNR2525M12KC04
25
25
27,0
150
32,0
3,3
SN..120408
DSRNL2525M12KC04
25
25
27,0
150
32,0
3,3
SN..120408
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E65
External Machining • Toolholders for Negative Inserts
INDEXABLE MILLING
DTGN 90°
SOLID END MILLING
order number right hand 5696730 left hand 5696728
catalogue number
H
B
F
L1
LH
B3
gage insert
DTGNR2525M16KC04
25
25
32,0
150
25,0
—
TN..160408
DTGNL2525M16KC04
25
25
32,0
150
25,0
—
TN..160408
DVJN 93° HOLEMAKING
H1
H
B
F 3°
93° L1
TAPPING
order number right hand 5696738 left hand 5696733
catalogue number
H
B
F
L1
LH
gage insert
DVJNR2525M16KC04
25
25
32,0
150
46,0
VN..160408
DVJNL2525M16KC04
25
25
32,0
150
46,0
VN..160408
DVON 117,5°
TURNING order number right hand 5696746 left hand 5696743
catalogue number
H
B
F
L1
LH
B3
gage insert
DVONR2525M16KC04
25
25
32,0
150
38,0
—
VN..160408
DVONL2525M16KC04
25
25
32,0
150
38,0
—
VN..160408
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E66
widia.com
External Machining • Toolholders for Negative Inserts
INDEXABLE MILLING
DVVN 72,5°
H1
H
F 17,5°
B 72,5° L1
catalogue number DVVNN2525M16KC04
H 25
B 25
F 12,0
L1 150
LH 48,0
SOLID END MILLING
order number 5696749
gage insert VN..160408
DWLN 95°
HOLEMAKING
order number right hand 5696760 left hand 5696754
catalogue number
H
B
F
L1
LH
B3
gage insert
DWLNR2525M08KC04
25
25
32,0
150
25,0
4,0
WN..080408
DWLNL2525M08KC04
25
25
32,0
150
25,0
4,0
WN..080408
TAPPING
SCLC 95°
TURNING
order number right hand 3879416 3879414
widia.com
catalogue number
H
B
F
L1
LH
gage insert
SCLCR1616H09 SCLCR2020K12
16 20
16 20
20,0 25,0
100 125
15,8 19,8
CC..09T308 CC..120408
E67
External Machining • Toolholders for Positive Inserts
INDEXABLE MILLING
SDHC 107,5°
SOLID END MILLING
order number right hand 3879440 left hand 3879438
catalogue number
H
B
F
L1
LH
gage insert
SDHCR2525M11
25
25
32,0
150
20,0
DC..11T308
SDHCL2525M11
25
25
32,0
150
20,0
DC..11T308
SDJC 93° HOLEMAKING TAPPING
order number right hand 3879461 left hand 3879453
catalogue number
H
B
F
L1
LH
gage insert
SDJCR2525M11
25
25
32,0
150
22,1
DC..11T308
SDJCL2525M11
25
25
32,0
150
22,1
DC..11T308
F 12,5
L1 150
LH 24,9
gage insert DC..11T308
SDNC 62,5°
TURNING order number 3879849
catalogue number SDNCN2525M11
H 25
B 25
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E68
widia.com
External Machining • Toolholders for Positive Inserts
INDEXABLE MILLING
SRDC
catalogue number SRDCN2525M06 SRDCN2525M08 SRDCN2525M10 SRDCN2525M12
H 25 25 25 25
B 25 25 25 25
F 15,0 16,5 17,5 18,5
L1 150 150 150 150
CD 19,7 25,0 25,0 25,0
SOLID END MILLING
order number 3900183 3879737 3879734 3879738
gage insert RC..0602M0 RC..0803M0 RC..10T3M0 RC..1204M0
SSSC 45° HOLEMAKING
catalogue number
H
B
F
L1
LH
FA
L1A
gage insert
SSSCR2020K12
20
20
25,0
125
25,0
8,3
8,3
SC..120408
TAPPING
order number right hand 3879746
SVHB 107,5°
TURNING
order number right hand 3879765 left hand 3879766
widia.com
catalogue number
H
B
F
L1
L2
gage insert
SVHBR2525M16
25
25
32,0
150
28,0
VB..160408
SVHBL2525M16
25
25
32,0
150
28,0
VB..160408
E69
External Machining • Toolholders for Positive Inserts
INDEXABLE MILLING
SVJB 93°
SOLID END MILLING
order number right hand 3879776 3879775 3879773 left hand 3879774
catalogue number
H
B
F
L1
LH
gage insert
SVJBR2020K16 SVJBR2525M16 SVJBR3225P16
20 25 32
20 25 25
25,0 32,0 32,0
125 150 170
35,0 35,0 35,0
VB..160408 VB..160408 VB..160408
SVJBL2525M16
25
25
32,0
150
35,0
VB..160408
F 12,5
L1 150
L2 33,0
gage insert VB..160408
HOLEMAKING
SVVB 72,5°
TAPPING
order number 3879778
catalogue number SVVBN2525M16
H 25
B 25
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E70
widia.com
Heavy-Duty Turning This line of heavy-duty machining tooling offers a wide selection of geometries and grades for cost-effective machining in these operations.
Railway Tooling built specifically for machining railway wheels and axles. In terms of wheel processing, they are usually defined by group, such as “New” wheel tooling for machining newly cast or forged wheels, or “RWRT” (railway wheel re-turning) tooling for machining used wheels and form milling tools for milling the form of used railway wheels.
Bar Peeling An extremely efficient method for sizing and finishing surfaces on round material stock.
widia.com
E71
Tools for Internal Boring Today’s modern boring operations require the most reliable, high-performance tools. WIDIA™ offers an extensive range of toolholders for internal boring to meet the most precise production demands. Internal boring bars provide consistent results and enhanced production reliability.
D-Style Clamping
S-Style Clamping
• Used for negative style inserts.
• Screw clamping system for positive indexable inserts.
• Clamp assembly contains clamp, screw, and retaining ring.
• Compact design for high reliability and cost efficiency.
• Quick insert indexing. • Ensures insert repeatability and seating. • Reduced chatter and extended tool life. P-Style Clamping • Lever-type clamping system for negative indexable inserts. • No interference to chip flow.
• Carbide shim for additional tool protection. C-Style Clamping • Height-adjustable clamp permits use of additional chipbreakers. • Universal clamping system for positive and negative flat top inserts. • Robust engineering makes it easy to handle. • Carbide shim for extra tool protection.
• Fast insert changes. P-style available in metric sizes only.
Victory™ Insert FP Geometry
For finishing to medium turning operations with optimal chip control over a wide range of cutting conditions and workpiece materials.
E72
Victory Insert MP Geometry
For medium to rough turning with reduced cutting forces and improved chip control for high feed rates. Suitable for high metal removal rates and spindling applications.
Victory Insert FF Geometry
For finish turning, producing smooth, accurate surfaces. Very good chip control, especially at low depths of cut.
widia.com
Internal Machining • Boring Bars and Adaptors for Negative Inserts
INDEXABLE MILLING
A-DCLN 95°
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A25RDCLNR12KC04 A32SDCLNR12KC04
25 32
32,0 40,0
17,0 22,0
200 250
1/4-18 NPT 1/4-18 NPT
-12.0 -12.0
CN.120408 CN.120408
A25RDCLNL12KC04 A32SDCLNL12KC04
25 32
32,0 40,0
17,0 22,0
200 250
1/4-18 NPT 1/4-18 NPT
-12.0 -12.0
CN.120408 CN.120408
SOLID END MILLING
order number right hand 5696071 5696073 left hand 5696072 5696074
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A32SDDUNR11KC04 A32SDDUNR15KC06
32 32
40,0 40,0
22,0 22,0
250 250
1/4-18 NPT 1/4-18 NPT
-12.0 -12.0
DN..110408 DN..150608
A32SDDUNL15KC06
32
40,0
22,0
250
1/4-18 NPT
-12.0
DN..150608
TAPPING
order number right hand 5696211 5696213 left hand 5696214
HOLEMAKING
A-DDUN 93°
A-DTFN 90° TURNING
order number right hand 5696219 5696261 left hand 5696260
widia.com
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A25RDTFNR16KC04 A32SDTFNR16KC04
25 32
32,0 40,0
17,0 22,0
200 250
1/4-18 NPT 1/4-18 NPT
-14.0 -12.0
TN..160408 TN..160408
A25RDTFNL16KC04
25
32,0
17,0
200
1/4-18 NPT
-14.0
TN..160408
E73
Internal Machining • Boring Bars and Adaptors for Negative Inserts
INDEXABLE MILLING
A-DVUN 93°
SOLID END MILLING
order number right hand 5696263
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A32SDVUNR16KC04
32
40,0
22,0
250
1/4-18 NPT
-10.5
VN..160408
A-DWLN 95° HOLEMAKING TAPPING
order number right hand 5696269 5696281 left hand 5696268 5696280 5696282
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A25RDWLNR08KC04 A32SDWLNR08KC04
25 32
32,0 40,0
17,0 22,0
200 250
1/4-18 NPT 1/4-18 NPT
-12.0 -14.0
WN..080408 WN..080408
A25RDWLNL06KC04 A25RDWLNL08KC04 A32SDWLNL08KC04
25 25 32
32,0 32,0 40,0
17,0 17,0 22,0
200 200 250
1/4-18 NPT 1/4-18 NPT 1/4-18 NPT
-14.0 -12.0 -14.0
WN..060408 WN..080408 WN..080408
A-SCLC 95°
TURNING order number right hand 3883285 3883283 3883271 3883269 left hand 3883272 3883270
E74
catalogue number
D
D min
F
L1
A
CS
gF°
gage insert
A08JSCLCR06 A10KSCLCR06 A16RSCLCR09 A20SSCLCR09
8 10 16 20
11,0 13,0 20,0 25,0
6,0 7,0 11,0 13,0
110 125 200 250
2,4 3,2 — 4,0
— — 1/8-27 NPT 1/8-27 NPT
-8.0 -7.0 -7.0 -5.0
CC..060204 CC..060204 CC..09T308 CC..09T308
A16RSCLCL09 A20SSCLCL09
16 20
20,0 25,0
11,0 13,0
200 250
4,0 —
1/8-27 NPT 1/8-27 NPT
-7.0 -5.0
CC..09T308 CC..09T308
widia.com
Internal Machining • Boring Bars and Adaptors for Negative Inserts
INDEXABLE MILLING
A-SDQC 107,5°
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A20SSDQCR11 A25TSDQCR11
20 25
25,0 32,0
13,0 17,0
250 300
1/8-27 NPT 1/4-18 NPT
-5.0 -4.0
DC..11T308 DC..11T308
A20SSDQCL11 A25TSDQCL11
20 25
25,0 32,0
13,0 17,0
250 300
1/8-27 NPT 1/4-18 NPT
-5.0 -4.0
DC..11T308 DC..11T308
catalogue number
D
D min
F
L1
A
CS
gF°
gage insert
A20SSDUCR11 A25TSDUCR11
20 25
25,0 32,0
13,0 17,0
250 300
— —
1/8-27 NPT 1/8-27 NPT
-5.0 -4.0
DC..11T308 DC..11T308
A20SSDUCL11 A25TSDUCL11
20 25
25,0 32,0
13,0 17,0
250 300
— —
1/8-27 NPT 1/8-27 NPT
-5.0 -4.0
DC..11T308 DC..11T308
TAPPING
order number right hand 3883291 3883288 left hand 3883292 3883290
HOLEMAKING
A-SDUC 93°
SOLID END MILLING
order number right hand 3883474 3883462 left hand 3883475 3883473
A-SVQB 107,5° TURNING
order number right hand 3883434 left hand 3883435
widia.com
catalogue number
D
D min
F
L1
CS
gF°
gage insert
A25TSVQBR16
25
32,0
17,0
300
1/4-18 NPT
-6.0
VB..160408
A25TSVQBL16
25
32,0
17,0
300
1/4-18 NPT
-6.0
VB..160408
E75
Internal Machining • Boring Bars and Adaptors for Negative Inserts
INDEXABLE MILLING
A-SVUB 93°
SOLID END MILLING
order number right hand 3883438 left hand 3883439
catalogue number
D
D min
F
L1
CS
gage insert
A25TSVUBR16
25
32,0
17,0
300
1/4-18 NPT
VB..160408
A25TSVUBL16
25
32,0
17,0
300
1/4-18 NPT
VB..160408
HOLEMAKING TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E76
widia.com
Cartridges Modern machining operations demand high-quality, high-performance toolholders that provide straightforward design and application versatility. Standard WIDIA™ cartridges are ideal for turning tools with one, or several, cutting edges. A wide range of cartridge sizes and styles provide numerous combinations and application possibilities.
Simple and secure mounting to the tool by a single cartridge clamping screw. High accuracy on “F” dimension ensures proper application to minimum bore dimensions.
Same clamping systems as standard turning toolholders. Overall sizes to DIN and ISO are ideal for single- and multi-tooth turning, boring, and spotting tools. See pages E6–E60 for inserts. Steel shank with through coolant.
Precise axial and radial positioning by adjustment screws.
widia.com
E77
GROOVING & CUT-OFF WGC P ages E 8 0 – E 8 8 The most versatile tool in the market in grooving, profiling, and cut-off operations.
W M T™ P ages E 9 0 – E10 0 The WMT platform is the economical and reliable option for all your grooving, cut-off, turning, and profiling applications.
E78
widia.com
AU TOMOTI V E
Gears
Cylinder Housing
Brakes and Steering
WIDIA™ manufactures tools to meet application needs in steel, cast iron, and aluminium automotive components.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
linkedin.com/WIDIAProductGrp
WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp
To learn more, visit widia.com
WGC 4 BENEFITS IN 1
WGC is the first choice and most versatile tool for grooving profiling and cut-off operations. Grooving:
VERSATILE
• First choice for external grooving applications in most workpiece materials.
GROOVING, PROFILING, AND CUT-OFF OPERATIONS
• Through coolant capability and efficient coolant delivery for enhanced productivity. • Available in integral and modular style toolholders. • Groove width 2–10mm (0.0787–0.394").
SIMPLE
Cut-Off:
EASY TO SELECT AND APPLY
• Specially engineered chipbreakers for effective parting/cut-off, and deep grooving. • Positive geometry for lower forces.
STABLE
• Secure seating offers greatest stability.
TRIPLE-V SEATING FOR SECURE CLAMPING
• Groove width: 1.4–8mm (0.055–0.315"). Profiling:
PRODUCTIVE
• Full radius chipbreakers for multidirectional turning and generating complex profiles.
LOW CUTTING FORCES IN THROUGH COOLANT FOR BETTER CHIP EVACUATION
• Rigid design ensures smooth surface finish. • Groove width: 3–8mm (0.118–0.315"). Single-ended design Deeper grooving capability than typical double-ended systems.
Coolant channel on rake and pocket Efficient coolant delivery for longer tool life and higher metal removal rates.
Proprietary negative chip geometry Added chip control in steel, cast, stainless, and hardened materials.
Proprietary V-back seating design Provides high side-load stability comparable to longer double-ended inserts.
Protective horns Eliminates chip jamming and protects steel for reduced downtime and wear.
Positive back stop Enables easy indexing.
Wide range of insert offering 1,4–10mm (.055–.394"). PVD grades.
Strong V-style clamping High stability for grooving, cut-off, side turning, deep grooving, face grooving, and profiling applications. Enhanced body edge design Improved seating stability.
Angle between top and bottom V Creates a pull-in effect, securing the insert tighter in the pocket.
Industry-leading grade technologies Proven performance in all materials.
Cut-Off Precision Moulded
Grooving Precision Moulded
Profiling Precision Moulded
P M N S
P M K H
P M N S
P K
P M
P M N S
PT-Positive Rake
PN-Negative Rake
F-Fine
M-Medium
R-Rough
PC-Full Radius
NOTE: Use the NOVO software to select appropriate tooholder and insert. ™
E80
widia.com
Grooving and Cut-Off • WGC
INDEXABLE MILLING
Integral Straight • Metric
Left hand
SOLID END MILLING
Left hand
catalogue number
SSC
CD
H1
H
B
H2
L1
FS
LH
CF
CS
WGCSMR2020K0216 WGCSMR2525M0216 WGCSMR2525M0226 WGCSMR2020K0322C WGCSMR2525M0326C WGCSMR2525M0416C WGCSMR2525M0426C
2 2 2 3 3 4 4
16 16 26 22 26 16 26
20 25 25 20 25 25 25
20 25 25 20 25 25 25
20 25 25 20 25 25 25
27 32 34 30 35 34 35
125 150 150 125 150 150 150
19 24 24 19 24 23 23
31 31 42 43 47 37 47
— — — M8X1 G 1/8 G 1/8 G 1/8
— — — M8X1 G 1/8 G 1/8 G 1/8
WGCSML2020K0216 WGCSML2525M0226 WGCSML2020K0322C WGCSML2525M0326C WGCSML2525M0526C
2 2 3 3 5
16 26 22 26 26
20 25 20 25 25
20 25 20 25 25
20 25 20 25 25
27 34 30 35 35
125 150 125 150 150
19 24 19 24 23
31 42 43 47 47
— — M8X1 G 1/8 G 1/8
— — M8X1 G 1/8 G 1/8
HOLEMAKING
order number right hand 6461946 6461948 6461952 6462005 6462006 6462008 6462010 left hand 6461954 6461960 6462080 6462091 6462099
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
TAPPING TURNING
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E81
Grooving and Cut-Off • WGC
INDEXABLE MILLING
Double-Ended Cut-Off Blade
Straight
Straight
SOLID END MILLING
Reinforced
Reinforced
HOLEMAKING
order number neutral hand 6499212 6499213 6499214 6499215 6499217 6499218 6499221
catalogue number
SSC
H
W
W1
H1
L1
B
CD
WGCBSN26J0230 WGCBSN32M0250 WGCBSN26J0340 WGCBSN32M0350 WGCBSN32M0450 WGCBSN32M0560 WGCBSN52X08120
2 2 3 3 4 5 8
26 32 26 32 32 32 53
2,0 2,0 3,0 3,0 4,0 5,0 8,0
— — — — — — —
21,5 25,1 21,5 25,1 25,1 25,1 45,3
110 150 110 150 150 150 260
1,65 1,65 2,40 2,40 3,40 4,40 7,00
30 50 40 50 50 60 120
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E82
widia.com
Grooving and Cut-Off • WGC
INDEXABLE MILLING
Cut-Off Inserts • F Precision Moulded • Metric
Left Hand
catalogue number WC020M02N00F02 WC020M02R06F02 WC030M03L06F02 WC030M03N00F02 WC030M03R06F02 WC040M04N00F02
Right Hand
Neutral
SSC 2 2 3 3 3 4
v
first choice
j
alternate choice P M K N S H
Right Hand
W 2,00 2,00 3,00 3,00 3,00 4,00
W tol ± 0,050 0,050 0,075 0,075 0,075 0,075
LI 9,00 9,00 9,60 9,60 9,60 10,19
aR — 6 — — 6 —
aL — — 6 — — —
RR 0,20 — 0,20 0,20 — 0,20
RL 0,20 0,20 — 0,20 — 0,20
v v j j v
WU25PT 6470548 6470549 6470550 6470561 6470562 6470564
HOLEMAKING
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
Cut-Off Inserts • M Precision Moulded • Metric
Left Hand
Neutral
SSC 2 3 4 5 8
W 2,00 3,00 4,00 5,00 8,00
W tol ± 0,050 0,075 0,075 0,075 0,075
first choice
j
alternate choice P M K N S H
Right Hand
Neutral
v
LI 8,98 9,60 10,20 12,25 17,46
aR — — — — —
aL — — — — —
RR 0,20 0,20 0,20 0,30 0,40
RL 0,20 0,20 0,20 0,30 0,40
v v j j v
WU25PT 6461862 6461865 6461868 6461870 6461882
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
widia.com
E83
TURNING
catalogue number WC020M02N00M02 WC030M03N00M02 WC040M04N00M02 WC050M05N00M03 WC080M08N00M04
Right Hand
TAPPING
Left Hand
SOLID END MILLING
Left Hand
Neutral
Grooving and Cut-Off • WGC
INDEXABLE MILLING
Cut-Off Inserts • R Precision Moulded • Metric
Left Hand
SOLID END MILLING
Left Hand
catalogue number WC020M02N00R02 WC030M03N00R02 WC030M03R06R02
Right Hand
Neutral
Neutral
v
first choice
j
alternate choice P M K N S H
Right Hand
SSC 2 3 3
W 2,00 3,00 3,00
W tol ± 0,050 0,075 0,075
LI 8,98 9,60 9,61
aR — — 6
aL — — —
RR 0,20 0,20 —
v v j j v
RL 0,20 0,20 0,20
WU25PT 6470427 6470430 6470461
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
HOLEMAKING
Grooving Inserts • PT Precision Moulded • Metric v
first choice
j
alternate choice P M K N S H
TAPPING
catalogue number WG0212M02U02PT WG0312M03U02PT WG0312M03U04PT WG0412M04U04PT WG0412M04U08PT WG0612M06U04PT WG0812M08U08PT
SSC 2 3 3 4 4 6 8
W 2,13 3,13 3,13 4,13 4,13 6,13 8,13
W tol ± 0,050 0,075 0,075 0,075 0,075 0,075 0,075
LI 8,97 9,60 9,60 10,19 10,19 14,59 17,45
RR 0,20 0,20 0,40 0,40 0,80 0,40 0,80
v v j j v
WU25PT 6461734 6461736 6461737 6461738 6461739 6461822 6461825
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E84
widia.com
Grooving and Cut-Off • WGC
INDEXABLE MILLING
Grooving Inserts • PN Precision Moulded • Metric v
first choice
j
alternate choice P M K N S H
SSC 3 4 8
W 3,13 4,13 8,13
W tol ± 0,075 0,075 0,075
RR 0,40 0,80 0,80
LI 9,60 10,20 17,46
v j j v
WU25PT 6471043 6471045 6471050
SOLID END MILLING
catalogue number WG0312M03U04PN WG0412M04U08PN WG0812M08U08PN
v
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Grooving Inserts • PC Full Radius Precision Ground • Metric first choice
j
alternate choice P M K N S H
SSC 2 3 4 5 8
W 2,00 3,00 4,00 5,00 8,00
W tol ± 0,025 0,025 0,025 0,025 0,025
RC 1,00 1,50 2,00 2,50 4,00
LI 8,91 9,54 10,13 12,18 17,41
v v j j v
WU25PT 6470467 6470468 6470469 6470470 6470482
TAPPING
catalogue number WR0200M02P00PC WR0300M03P00PC WR0400M04P00PC WR0500M05P00PC WR0800M08P00PC
HOLEMAKING
v
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
TURNING
widia.com
E85
Grooving and Cut-Off • WGC
INDEXABLE MILLING
WGC Feed Rates Plunge feed rates v
first choice
j
alternate choice
Chip Control
Description
P M
Insert Geometry
Steel Stainless Steel
SOLID END MILLING
Seat Size (SSC) 1F 2 3 4
Positive rake angle for lower cutting forces.
-PT
5 6 8
v v j
v v
HOLEMAKING
10 1F 2 3 4
Stable negative cutting edge allowing for more aggressive applications.
-PN
5 6
j
v
v j
8 10
K N
Corner Radius
Cast Iron Non-Ferrous
Starting Conditions
in (mm) .008 (0,2) .008 (0,2) .008 (0,2) .016 (0,4) .016 (0,4) .031 (0,8) .016 (0,4) .031 (0,8) .016 (0,4) .031 (0,8) .047 (1,2) .031 (0,8) .047 (1,2) .047 (1,2) .008 (0,2) .008 (0,2) .008 (0,2) .016 (0,4) .016 (0,4) .031 (0,8) .016 (0,4) .031 (0,8) .016 (0,4) .031 (0,8) .047 (1,2) .031 (0,8) .047 (1,2) .047 (1,2)
in (mm) .0024 (0,06) .0031 (0,08) .0035 (0,09) .0043 (0,11) .0047 (0,12) .0059 (0,15) .0059 (0,15) .0059 (0,16) .0059 (0,15) .0071 (0,18) .0079 (0,20) .0079 (0,20) .0087 (0,22) .0094 (0,24) .0024 (0,06) .0031 (0,08) .0035 (0,09) .0043 (0,11) .0047 (0,12) .0059 (0,15) .0059 (0,15) .0059 (0,16) .0059 (0,15) .0071 (0,18) .0079 (0,20) .0079 (0,20) .0087 (0,22) .0094 (0,24)
S H
High-Temp Alloys Hardened Materials
Plunge Feed Rates inch/rev (mm/rev) .0020 (0,05)
.0040 (0,10)
.0060 (0,15)
.0080 (0,20)
.0100 (0,25)
.0120 (0,30)
.0140 (0,35)
Description
-F
Positive geometry for reduced cutting forces.
TURNING
in (mm) .0024 (0,06) .0028 (0,07) .0035 (0,09) .0043 (0,11) .0051 (0,13)
1B 2 3 4 5 6 8
.0024 (0,06) .0028 (0,07) .0035 (0,09) .0043 (0,11) .0055 (0,14) .0063 (0,16) .0067 (0,17)
2 3 4 5 6 8
.0039 (0,10) .0055 (0,14) .0063 (0,16) .0075 (0,19) .0083 (0,21) .0090 (0,23)
Cut-Off Feed Rates inch/rev (mm/rev) .0020 (0,05)
.0040 (0,10)
.0060 (0,15)
.0080 (0,20)
.0100 (0,25)
.0120 (0,30)
.0140 (0,35)
.0160 (0,40)
Stable cutting edge for aggressive feed rates. Primarily in cast iron.
v
-M
j
Insert Geometry
Starting Conditions
Seat Size (SSC) 1B 2 3 4 5
v v
Geometry
v v
TAPPING
Cut-Off Feed Rates
Most stable cutting edge for steel.
v j
-R
NOTE: For cut-off inserts with a lead angle, maximum feed rate should be reduced by up to 40%.
Maximum Feed Rate Values Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
E86
Material Group
Feed Factor
M N S H
0.8 1.2 0.8 0.5
I.D. and Face Grooving For I.D. and face grooving applications, reduce feed rate by 20%.
widia.com
Grooving and Cut-Off • WGC
INDEXABLE MILLING
WGC Feed Rates Turn and profile feed rates Seat Size 1F
Seat Size 2
depth-of-cut (in)
depth-of-cut (mm)
depth-of-cut (in)
feed rate (in/rev)
SOLID END MILLING
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (mm/rev)
feed rate (in/rev)
Seat Size 3
Seat Size 4 feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
HOLEMAKING
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 6
depth-of-cut (in)
depth-of-cut (mm)
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (mm/rev)
depth-of-cut (in)
TAPPING
Seat Size 5
TURNING
feed rate (in/rev)
feed rate (in/rev)
Seat Size 8
Seat Size 10
depth-of-cut (in)
depth-of-cut (mm)
depth-of-cut (in)
feed rate (in/rev)
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (mm/rev)
feed rate (in/rev)
* FNR = Full Nose Radius
widia.com
E87
Grooving and Cut-Off • WGC
INDEXABLE MILLING
Recommended Starting Speeds • Inch and Metric Maximum Feed Rate Values Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.
SOLID END MILLING HOLEMAKING
Material Group 0–1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 3 4 N 5 6 1 2 S 3 4
360 360 360 200 320 280 300 300 300 320 240 160 400 — 320 240 320 25 25 50 25
Inch 740 520 410 290 530 400 550 500 450 480 400 280 1440 — 960 440 560 125 100 125 175
Material Group M N S H
Feed Factor 0.8 1.2 0.8 0.5
WU25PT 880 880 800 540 680 600 800 800 700 760 560 400 2560 — 1600 640 800 200 250 250 350
110 110 110 60 100 85 90 90 90 100 70 50 120 — 100 70 100 8 8 15 8
Metric 225 160 125 90 160 120 170 150 140 145 120 85 440 — 290 135 170 40 30 40 50
270 260 235 160 210 185 245 245 210 225 170 120 780 — 490 195 245 60 75 75 110
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
TAPPING TURNING E88
widia.com
Automotive
Gears
Cylinder Housing
Crankshaft/Camshaft
Brakes and Steering
WIDIA™ manufactures tools to meet application needs in steel, cast iron, and aluminium automotive components.
TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions
linkedin.com/WIDIAProductGrp
WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp
To learn more, visit widia.com
WMT™ The most advanced turning, grooving, cut-off, and profiling system. WMT provides a complete line of grooving geometries and an extensive grade selection to meet the most demanding application requirements. Rigid Clamping with Advanced Chip Control • Specifically designed to increase speeds and feeds. • Excellent geometry for even your most demanding deep grooving applications. • The WMT system enables heavy stock removal of turning applications. WMT Toolholders • Outstanding system rigidity and clamping capabilities. • Guarantees fast cycle times and limited turret indexes. • Precise insert positioning for accurate machining. • Double-V shape aiding in operator-friendly insert indexing and optimum insert positioning. • Choice of integral modular holders.
Extra-long clamping area for unsurpassed grooving and turning stability.
Interchangeable grooving and cut-off inserts designed for excellent chip control.
CM Cut-Off Medium
P M K
E90
N S
H
CM-W Cut-Off Medium with Wiper
P M K
N S
PT Plunge, Groove, and Turn Inserts
H
P M K
N S
PC Grooving and Profiling Inserts
H
P M K
N S
PH Plunge, Groove, and Turn Inserts
H
P M K
N S
H
widia.com
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Integral Toolholders • Metric
SOLID END MILLING
Right Hand Tool
W
H
B
CD
F
H3
L1
LS
WMTSR2525M116 WMTCR1212H213 WMTSR1616K216 WMTSR2020K216 WMTSR2525M216 WMTSR1616K311 WMTSR1616K322 WMTSR2020K311 WMTSR2020K322 WMTSR2525M311 WMTSR2525M322 WMTSR2020K20 WMTSR2020K411 WMTSR2525M411 WMTSR2525M422 WMTSR2020K514 WMTSR2020L525 WMTSR2525M514 WMTSR2525M525 WMTSR2525M614 WMTSR2525M625
1 2 2 2 2 3 3 3 3 3 3 4 4 4 4 5 5 5 5 6 6
1,50 2,00 2,00 2,00 2,00 3,00 3,00 3,00 3,00 3,00 3,00 4,00 4,00 4,00 4,00 5,00 5,00 5,00 5,00 6,00 6,00
25,0 12,0 16,0 20,0 25,0 16,0 16,0 20,0 20,0 25,0 25,0 20,0 20,0 25,0 25,0 20,0 20,0 25,0 25,0 25,0 25,0
25,0 12,0 16,0 20,0 25,0 16,0 16,0 20,0 20,0 25,0 25,0 20,0 20,0 25,0 25,0 20,0 20,0 25,0 25,0 25,0 25,0
17 — 17 17 17 11 22 11 22 11 22 20 11 11 22 14 25 14 25 14 25
25,0 12,0 16,0 20,0 25,0 16,0 16,0 20,0 20,0 25,0 25,0 20,0 20,0 25,0 25,0 20,0 20,0 25,0 25,0 25,0 25,0
— — 6 — — — 5 — 5 — — 5 — — — — 5 — — — —
150 100 125 125 150 125 125 125 125 150 150 125 125 150 150 125 140 150 150 150 150
116 74 93 93 118 93 85 93 85 118 110 83 92 117 109 88 93 115 104 113 104
WMTCL1212H213 WMTSL1616K216 WMTSL2020K216 WMTSL2525M216 WMTSL1616K322 WMTSL2020K311 WMTSL2020K322 WMTSL2525M311 WMTSL2525M322 WMTSL2525M411 WMTSL2525M422 WMTSL2020K514 WMTSL2525M514 WMTSL2525M525 WMTSL2525M614 WMTSL2525M625
2 2 2 2 3 3 3 3 3 4 4 5 5 5 6 6
2,00 2,00 2,00 2,00 3,00 3,00 3,00 3,00 3,00 4,00 4,00 5,00 5,00 5,00 6,00 6,00
12,0 16,0 20,0 25,0 16,0 20,0 20,0 25,0 25,0 25,0 25,0 20,0 25,0 25,0 25,0 25,0
12,0 16,0 20,0 25,0 16,0 20,0 20,0 25,0 25,0 25,0 25,0 20,0 25,0 25,0 25,0 25,0
— 17 17 17 22 11 22 11 22 11 22 14 14 25 14 25
12,0 16,0 20,0 25,0 16,0 20,0 20,0 25,0 25,0 25,0 25,0 20,0 25,0 25,0 25,0 25,0
— 6 — — 5 — 5 — — — — — — — — —
100 125 125 150 125 125 125 150 150 150 150 125 150 150 150 150
74 93 93 118 85 93 85 118 110 117 109 88 113 104 114 104
TURNING
SSC
TAPPING
catalogue number
HOLEMAKING
order number right hand 3650516 3539162 3650456 3650458 3650506 3650460 3650462 3650468 3650470 3650479 3650481 3653751 3650504 3653752 3650483 3650473 3650475 3650485 3650487 3650489 3650491 left hand 3539163 3650457 3650459 3650507 3650463 3650469 3650471 3650480 3650482 3653763 3650484 3650474 3650486 3650488 3650490 3650493
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E91
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Integral Toolholders for Swiss-Style Machines • Metric
SOLID END MILLING HOLEMAKING
order number right hand 3650508 3650510 3650512 3653413 3653415 3653417 left hand 3650509 3650511 3650513 3653414 3653416 3653418
catalogue number
SSC
W
H
B
F
D max
H2
L1
L2
WMTCR1010H110 WMTCR1212H110 WMTCR1616K113 WMTCR1010H210 WMTCR1212H210 WMTCR1616K213
1 1 1 2 2 2
1,50 1,50 1,50 2,00 2,00 2,00
10,0 12,0 16,0 10,0 12,0 16,0
10,0 12,0 15,9 10,0 12,0 15,8
10,0 12,0 16,0 10,0 12,0 16,0
20 20 26 20 20 26
16 18 24 16 18 24
100 100 125 100 100 125
21 21 24 21 21 24
WMTCL1010H110 WMTCL1212H110 WMTCL1616K113 WMTCL1010H210 WMTCL1212H210 WMTCL1616K213
1 1 1 2 2 2
1,50 1,50 1,50 2,00 2,00 2,00
10,0 12,0 16,0 10,0 12,0 16,0
10,0 12,0 15,9 10,0 12,0 15,8
10,0 12,0 16,0 10,0 12,0 16,0
20 20 26 20 20 26
16 18 24 16 18 24
100 100 125 100 100 125
21 21 24 21 21 24
NOTE: I nsert exterior edge in line with toolholder edge for 10mm and 12mm shank toolholders. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Integral Toolholders for Face Grooving • Curve Out • Metric TAPPING Left Hand Tool
TURNING
order number right hand 3653421 3653423 3653425 3653427 3653764 3653766 left hand 3653422 3653424 3653426 3653428 3653771
catalogue number
SSC
W
H
B
FS
CD
D max
D min
H2
L1
L2
WMTBR2525M313-038-052 WMTBR2525M316-052-070 WMTBR2525M316-070-100 WMTBR2525M319-100-205 WMTBR2525M412-032-052 WMTBR2525M415-052-070
3 3 3 3 4 4
3,00 3,00 3,00 3,00 4,00 4,00
24,8 24,8 24,8 25,0 24,8 24,8
24,8 24,8 24,8 24,8 24,8 24,8
23,5 23,5 23,5 23,5 23,0 23,0
13 16 16 19 13 16
52 70 100 205 52 70
38 52 70 100 32 52
32 32 32 32 32 32
150 150 150 150 150 150
34 34 34 37 34 34
WMTBL2525M313-038-052 WMTBL2525M316-052-070 WMTBL2525M316-070-100 WMTBL2525M319-100-205 WMTBL2525M418-100-205
3 3 3 3 4
3,00 3,00 3,00 3,00 4,00
24,8 24,8 24,8 24,8 24,8
24,8 24,8 24,8 24,8 24,8
23,5 23,5 23,5 23,5 23,0
13 16 16 19 19
52 70 100 205 205
38 52 70 100 100
32 32 32 32 32
150 150 150 150 150
34 34 34 37 37
NOTE: I nsert cutting edge for WMT Face Grooving system is positioned +0,75mm above centre. The WMT Face Grooving system is not designed to cut diameters of less than 12,6mm. Toolholders that accept 3mm width inserts have an integral clamp. Toolholders that accept 5mm and 6mm width inserts are supplied with a detachable clamp. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
E92
widia.com
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Integral Toolholders for Face Grooving • Curve In • Metric
order number right hand 3634282 3634284 left hand 3634285
catalogue number
SSC
W
H
B
FS
CD
D max
D min
H2
L1
L2
WMTAR2525M316-070-100 WMTAR2525M319-100-205
3 3
3,00 3,00
24,8 24,8
24,8 24,8
23,5 23,5
16 19
100 205
70 100
32 32
150 150
34 37
WMTAL2525M319-100-205
3
3,00
24,8
24,8
23,5
19
205
100
32
150
37
HOLEMAKING
NOTE: I nsert cutting edge for WMT Face Grooving system is positioned +0,75mm above centre. The WMT Face Grooving system is not designed to cut diameters of less than 12,6mm. Toolholders that accept 3mm width inserts have an integral clamp. Toolholders that accept 5mm and 6mm width inserts are supplied with a detachable clamp. SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
SOLID END MILLING
Left Hand Tool
Integral I.D. Grooving Boring Bars • Metric
TAPPING
Right Hand Tool Right Hand Tool
catalogue number
SSC
W
F
CD
D
D min
L1
A
A25RWMTER0316M A32SWMTER0319M A25RWMTER0416M A32SWMTER0419M A32SWMTER0519M
3 3 4 4 5
3,00 3,00 4,00 4,00 5,00
26,0 29,0 26,0 29,0 29,0
16 19 16 19 19
25,00 32,00 25,00 32,00 32,00
41 47 41 47 47
200 250 200 250 250
6,40 6,40 6,40 6,40 6,40
A25RWMTEL0316M A32SWMTEL0319M A25RWMTEL0416M A32SWMTEL0419M A32SWMTEL0519M
3 3 4 4 5
3,00 3,00 4,00 4,00 5,00
26,0 29,0 26,0 29,0 29,0
16 19 16 19 19
25,00 32,00 25,00 32,00 32,00
41 47 41 47 47
200 250 200 250 250
6,40 6,40 6,40 6,40 6,40
TURNING
order number right hand 5423874 5423875 5423876 5423877 5423878 left hand 5423882 5423883 5423884 5423885 5423886
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E93
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Modular Toolholders • Metric
SOLID END MILLING CD Blade
F Assy
L1 Holder
F Holder
HOLEMAKING
FS (Blade)
F Assy = F (Holder) + FS (Blade) + W/2 L1 Assy = L1 (Holder) + CD (Blade)
Right Hand Tool 2 blade screws required
order number right hand 5349629
L1 Assy
catalogue number
H
B
L1
LS
F
H3
WGMSR2525
25
25
126,0
95,78
13,84
7
TAPPING
NOTE: Use the larger seat size toolholder for optimal performance.
Modular Blades • Metric
CD
TURNING
Right Hand Blade FS
W
W1
Right Hand Blade
order number right hand 5359130 5359131
catalogue number
SSC
CD
W
FS
W1
WMTWGMR319S WMTWGMR419S
3 4
19,00 19,00
3,00 4,00
10,38 10,00
2,54 3,30
NOTE: B lade and clamp screw torque equals 8–10 Nm (71–88 in. lbs.). SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
E94
widia.com
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Cut-Off Inserts • WMT-CM
Right Hand
Left Hand
W 1,50 1,50 1,99 2,00 3,00 3,00 4,00 4,00 1,50 2,00 3,00 4,00 1,50 1,99 2,00 3,00 3,00
RR 0,08 0,08 0,08 0,08 0,17 0,17 0,17 0,17 0,08 0,08 0,17 0,17 0,08 0,08 0,08 0,17 0,17
alternate choice P M K N S H
Neutral RR = RL on neutral inserts
RL 0,08 0,08 0,08 0,08 0,17 0,17 0,17 0,17 0,08 0,08 0,17 0,17 0,08 0,08 0,08 0,17 0,17
LI 19,31 19,28 19,21 19,26 25,40 25,40 25,40 25,40 19,30 19,21 25,40 25,40 19,31 19,21 19,25 25,40 25,40
aR 5 12 5 12 5 12 5 12 — — — — — — — — —
hand R - Right R - Right R - Right R - Right R - Right R - Right R - Right R - Right N - Neutral N - Neutral N - Neutral N - Neutral L - Left L - Left L - Left L - Left L - Left
aL — — — — — — — — — — — — 5 5 12 5 12
j v j v v
WU25PT 4169670 4169672 4169675 4169678 4169684 4169688 4169694 4169696 4169668 4169673 4169682 4169692 4169671 4169677 4169680 4169686 4169690
HOLEMAKING
SSC 1 1 2 2 3 3 4 4 1 2 3 4 1 2 2 3 3
first choice
j
SOLID END MILLING
catalogue number WMTC015R05CM08 WMTC015R12CM08 WMTC020R05CM08 WMTC020R12CM08 WMTC030R05CM17 WMTC030R12CM17 WMTC040R05CM17 WMTC040R12CM17 WMTC015N00CM08 WMTC020N00CM08 WMTC030N00CM17 WMTC040N00CM17 WMTC015L05CM08 WMTC020L05CM08 WMTC020L12CM08 WMTC030L05CM17 WMTC030L12CM17
v
Cut-Off Inserts with Wiper • WMT-CM-W
SSC 2 2 3 3 1 2 3 4 2 3 3
W 2,00 2,00 3,00 3,00 1,50 2,00 3,00 4,00 2,00 3,00 3,00
RR 0,08 0,08 0,17 0,17 0,08 0,08 0,17 0,17 0,08 0,17 0,17
P M K N S H
Neutral RR = RL on neutral inserts
RL 0,08 0,08 0,17 0,17 0,08 0,08 0,17 0,17 0,08 0,17 0,17
LI 19,20 19,27 25,40 25,40 19,30 19,21 25,40 25,40 19,27 25,40 25,40
aR 5 12 5 12 — — — — — — —
alternate choice
aL — — — — — — — — 12 5 12
hand R - Right R - Right R - Right R - Right N - Neutral N - Neutral N - Neutral N - Neutral L - Left L - Left L - Left
j v j v v
WU25PT 4169676 4169679 4169685 4169689 4169669 4169674 4169683 4169693 4169681 4169687 4169691
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
widia.com
E95
TURNING
catalogue number WMTC020R05CMW08 WMTC020R12CMW08 WMTC030R05CMW17 WMTC030R12CMW17 WMTC015N00CMW08 WMTC020N00CMW08 WMTC030N00CMW17 WMTC040N00CMW17 WMTC020L12CMW08 WMTC030L05CMW17 WMTC030L12CMW17
Right Hand
first choice
j
TAPPING
Left Hand
v
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Grooving and Turning Inserts • WMT-U-PT • Moulded
P M K N S H
RR = RL
SOLID END MILLING
catalogue number WMTS205M2U02PT WMTS305M3U03PT WMTS305M3U06PT WMTS405M4U03PT WMTS405M4U06PT WMTS505M5U03PT WMTS505M5U06PT WMTS605M6U03PT WMTS605M6U06PT
SSC 2 3 3 4 4 5 5 6 6
W 2,13 3,13 3,13 4,13 4,13 5,13 5,13 6,13 6,13
RR 0,15 0,31 0,61 0,31 0,61 0,30 0,61 0,30 0,59
LI 19,23 25,81 25,78 25,53 25,53 28,76 28,76 28,76 28,76
v
v
first choice
j
alternate choice
v
v
j
v
j
v
v
j
j
v
v
v
v
j
WP10CT 4169554 4169556 4169558 4169560 4169562 4169564 4169566 4169568 4169570
WP25CT 4169555 4169557 4169559 4169561 4169563 4169565 4169567 4169569 4169571
WU10PT 4116131 4113568 4113570 4113577 4113579 4116148 4116150 4117253 4117255
WU25PT 4116132 4113569 4113571 4113578 4113580 4116149 4116151 4117254 4117256
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
HOLEMAKING
Grooving and Turning Inserts • WMT-P-PT • Precision
P M K N S H
RR = RL
TAPPING TURNING
catalogue number WMTS200M2P02PT WMTS300M3P03PT WMTS300M3P06PT WMTS400M4P03PT WMTS400M4P06PT WMTS500M5P03PT WMTS500M5P06PT WMTS600M6P03PT WMTS600M6P06PT WMTS800M8P06PT WMTS800M8P15PT
SSC 2 3 3 4 4 5 5 6 6 8 8
W 2,00 3,00 3,00 4,00 4,00 5,00 5,00 6,00 6,00 8,00 8,00
RR 0,15 0,31 0,61 0,31 0,60 0,30 0,61 0,30 0,58 0,61 1,50
LI 19,10 25,65 25,65 25,40 25,40 28,63 28,63 28,63 28,63 28,57 28,57
j
v
first choice
j
alternate choice j
v
v
j
j
j
v
v
v
v
v
v
WU25PT 4116130 4113564 4113567 4113574 4113576 4116144 4116147 4117240 4117242 4117258 4117260
WU10HT – 4113566 – 4113573 – 4116145 – – – – –
j
WU10PT 4116129 4113563 4113565 4113572 4113575 4116143 4116146 4117239 4117241 – 4117259
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E96
widia.com
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Plunge and Contour Inserts • WMT-U-PC • Moulded
P M K N S H
SSC 3 4 5 6 8
W 3,13 4,13 5,13 6,12 8,13
RC 1,53 2,03 2,53 3,03 4,03
LI 25,53 25,58 29,01 28,77 29,22
first choice alternate choice
v
j
v
j
v
v
j
j
v
v
v
v
j
WP10CT – – – 4170189 –
WU10PT 4170172 4170177 4170182 4170187 4170192
WU25PT 4170173 4170178 4170183 4170188 4170193
SOLID END MILLING
catalogue number WMTR305M3UPC WMTR405M4UPC WMTR505M5UPC WMTR605M6UPC WMTR805M8UPC
v j
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
P M K N S H
SSC 3 4 5 6 8
W 3,00 4,00 5,00 6,00 8,00
RC 1,50 2,00 2,50 3,00 4,00
LI 25,40 25,45 28,88 28,65 29,08
first choice alternate choice j
j
v
v
j
j
v
v
v
v
j
WU10PT 4170170 – 4170180 4170185 4170190
WU25PT 4170171 4170176 4170181 4170186 –
TAPPING
catalogue number WMTR300M3PPC WMTR400M4PPC WMTR500M5PPC WMTR600M6PPC WMTR800M8PPC
v j
HOLEMAKING
Plunge and Contour Inserts • WMT-P-PC • Precision
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
TURNING
widia.com
E97
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Grooving and Turning Inserts • WMT-U-PH • Moulded first choice alternate choice
P M K N S H
RR = RL
SOLID END MILLING
catalogue number WMTS305M3U03PH WMTS305M3U06PH WMTS405M4U03PH WMTS405M4U06PH WMTS505M5U03PH WMTS505M5U06PH WMTS605M6U03PH WMTS605M6U06PH
v j
SSC 3 3 4 4 5 5 6 6
W 3,13 3,13 4,13 4,13 5,13 5,13 6,13 6,13
RR 0,30 0,60 0,30 0,60 0,30 0,60 0,30 0,60
j
j
v
v
j
j
v
v
v
v
j
LI 25,81 25,81 25,53 25,53 28,76 28,76 28,76 28,76
WU10PT 5346392 5346394 5346396 5346398 5346400 5346402 5346404 5346406
WU25PT 5346393 5346395 5346397 5346399 5346401 5346403 5346405 5346407
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
HOLEMAKING
Grooving and Turning Inserts • WMT-P-PH • Precision
P M K N S H
RR = RL
TAPPING
catalogue number WMTS300M3P03PH WMTS300M3P06PH WMTS400M4P03PH WMTS400M4P06PH WMTS500M5P03PH WMTS500M5P06PH WMTS600M6P03PH WMTS600M6P06PH
SSC 3 3 4 4 5 5 6 6
W 3,00 3,00 4,00 4,00 5,00 5,00 6,00 6,00
RR 0,30 0,60 0,30 0,60 0,30 0,60 0,30 0,60
LI 25,65 25,65 25,40 25,40 28,63 28,63 28,63 28,63
j
v
first choice
j
alternate choice j
v
v
j
j
j
v
v
v
v
v
v
WU25PT 5346413 5346416 5346419 5346422 5346425 5346428 5346431 5346433
WU10HT 5346414 – 5346420 – 5346426 – – –
j
WU10PT 5346412 5346415 5346418 5346421 – 5346427 5346430 5346432
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.
E98
widia.com
Grooving and Cut-Off • WMT™ Feed Values for Grooving Inserts .011 (0,28) .010 (0,25) feed rate [in/rev (mm/rev)]
• Wiper flats where surface finish is critical. • Double-ended, V-bottom, and top, mechanically clamped. • Neutral, right-, and left-hand lead angles up to 12˚. • Designed to increase speed and feed. • Chip geometry designed for excellent chip control and minimised cutting pressure on various materials.
.012 (0,30)
.0009 (0,23) .0008 (0,20) .0007 (0,18) .0006 (0,15) .0005 (0,13)
SOLID END MILLING
CM-W Cut-Off Medium with Wiper
• Double-ended, V-bottom and top, mechanically clamped. • Neutral, right-, and left-hand lead angles up to 12˚. • Designed to increase speed and feed. • Chip geometry designed for excellent chip control and minimised cutting pressure on various materials. • Ideal for 300 Series stainless steel, tool steel, titanium, INCONEL®, and other nickel-based alloys at moderate speeds and feeds.
INDEXABLE MILLING
CM Cut-Off Medium
.0004 (0,10) .0003 (0,08) .0002 (0,05) width of cut [in (mm)]
.062 (1,5 and 2,0)
.094 (2,5)
.125 (3,0) 1
.157 (4,0)
Recommended Starting Feed
.250 • High positive rake geometry for low cutting force, especially in soft materials. • Deep grooving tool for plunge and turn O.D. and face grooving operations. • Delivers chip control over full range of DOC when turning. • Cuts in both axial and radial directions.
feed rate [in/rev (mm/rev)]
PT Plunge, Groove, and Turn Inserts
.200
size 8
(5,5)
size 7
.150 (4,0) (2,5) .060
size 4 size 3
(1,6) size 2 R0,2
TAPPING
(1,0) • Superior chip control. • Full nose radius geometry for plunge and contour operations. • Effective cutting edge geometry exceeds 180° for increased versatility.
size 6 size 5
.100
.040
PC Grooving and Profiling Inserts
HOLEMAKING
(6,3)
R1,06
.020 (0,5) turn/profile feed mm/rev (in/rev)
.004 (0,1)
.006 (0,16)
.010 (0,25)
.016 (0,4)
plunge groove feed mm/rev (in/rev)
.002 (0,05)
.004 (0,1)
.006 (0,16)
.012 (0,30)
.250
TURNING
(6,3) .200
PH Plunge, Groove, and Turn Inserts
• Excellent performance in greater than 35 HRC. • Deep grooving tool for plunge and turn O.D. and face grooving operations. • Delivers chip control over full range of DOC when turning. • Delivers superior chip control in interrupted cuts.
feed rate [in/rev (mm/rev)]
(5,5) .150
size 8
(4,0)
size 6 size 5
.100 (2,5)
size 4
.060 (1,6) .040
size 3 size 2
(1,0) .020 (0,5)
widia.com
turn/profile feed mm/rev (in/rev)
.004 (0,1)
.006 (0,16)
.010 (0,25)
.016 (0,4)
plunge groove feed mm/rev (in/rev)
.002 (0,05)
.004 (0,1)
.006 (0,16)
.012 (0,30)
E99
Grooving and Cut-Off • WMT™
INDEXABLE MILLING
Recommended Cutting Speeds • Metric
SOLID END MILLING HOLEMAKING
Material Group 0/1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 3 N 4 5 6 7 1 2 S 3 4 1 2 H 3 4
min 100 95 95 70 85 50 70 50 50 85 75 70 70 70 70 70 70 70 70 20 20 50 – – – – –
WU10HT Start 100 95 95 70 90 50 75 50 50 90 75 75 75 75 75 75 75 75 75 25 25 50 – – – – –
max 110 105 105 75 95 50 80 50 50 95 80 80 80 80 80 80 80 80 80 30 30 50 – – – – –
min 190 180 180 165 170 140 120 100 95 190 185 170 140 140 140 140 140 140 140 70 65 100 70 15 15 15 15
WU10PT Start 200 185 185 170 175 150 125 100 100 200 190 175 150 150 150 150 150 150 150 75 65 100 75 30 30 30 30
max 210 190 190 175 180 160 130 110 105 210 200 180 160 80 80 80 80 80 120 80 70 110 80 60 60 60 60
Cutting Speed — vc m/min WU25PT min Start max 170 175 180 150 160 170 150 160 170 135 145 155 140 150 160 120 125 130 120 125 130 70 75 80 85 90 95 155 165 170 155 165 175 140 150 160 110 120 130 110 120 80 110 120 80 110 120 80 110 120 80 110 120 80 110 120 105 60 65 65 50 50 50 70 75 80 50 50 50 15 30 60 15 30 60 15 30 60 15 30 60
min 210 210 210 140 180 70 – – – 215 205 210 – – – – – – – – – – – – – – –
WP10CT Start 225 220 220 145 190 75 – – – 225 215 225 – – – – – – – – – – – – – – –
max 240 230 230 155 195 80 – – – 235 225 240 – – – – – – – – – – – – – – –
min 170 185 185 125 155 70 – – – 180 175 190 – – – – – – – – – – – – – – –
WP25CT Start 175 195 195 125 165 75 – – – 190 185 200 – – – – – – – – – – – – – – –
max 180 205 205 135 170 80 – – – 195 195 210 – – – – – – – – – – – – – – –
TAPPING TURNING E100
widia.com
Informational Icons Guide
Indexable Milling Icons
Counterboring
Spiral Circular
Face Milling
Helical Milling
Plunge Milling
Ramping Blank
Slotting: Ball Nose
Side Milling/ Shoulder Milling: Ball Nose
Side Milling/ Shoulder Milling: Square End
Chamfer Milling
Side Milling: Roughing
3D Profiling
3D Profiling: Inclined Square End Mill
Pocketing
Plain Shank
Weldon® Shank
Weldon Shank: 2 Flat
Screw-On Shank
Shell Mill Shank
Through Coolant: Radial: Indexable Milling
widia.com
E101
Informational Icons Guide
Solid End Millling Icons
Ramping Blank
Slotting: Ball Nose
Slotting: Ball Nose with AP Dimension
Slotting: Square End
Slotting: Square End with AP Dimension
Trochoidal Milling
Trochoidal Milling: Ball Nose
Side Milling: Shoulder Milling: Ball Nose
Side Milling/ Shoulder Milling: Ball Nose with AE/AP Dimension
Side Milling/ Shoulder Milling: Square End
Side Milling/ Shoulder Milling: Square End with AE/AP Dimension
3D Profiling
3D Profiling: 3D Profiling with AE/AP Dimensions
Corner Style: Ball Nose
Corner Style: Corner Chamfer
Corner Style: Corner Radius
Corner Style: Square End
Corner Style: Torus
Cylindrical/Plain Shank
Shank: Cylindrical Weldon®
Shank: Safe–Lock™
Helix Angle: 20°
Helix Angle: 30°
Helix Angle: 35°
Helix Angle: 37°
Helix Angle: 38°
Helix Angle: 43°
Helix Angle: 45°
DIN Number 6527
DIN Number 6528
Tool Dimensions: Flute Configuration: X (Variable)
Tool Dimensions: Flute Configuration: 2
Tool Dimensions: Flute Configuration: 3
Tool Dimensions: Flute Configuration: 4
Tool Dimensions: Flute Configuration: 5
Tool Dimensions: Flute Configuration: 6
Tool Dimensions: Flute Configuration: 7
Manufacturer’s Specs: JIS
Plunge Milling
E102
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Informational Icons Guide
Holemaking Icons
Drilling
Drilling: Inclined Entry
Drilling: Inclined Exit
Drilling: Exit Offset
Drilling: Stacked Plates
Drilling: Convex
Drilled Hole
Chain Drilling
Drilling: Cross Hole
Drilling: Half Cylinder
Drilling: Corner Drilling 45°
Drilling Depth: 3x
Drilling Depth: 4x
Drilling Depth: 5x
Drilling Depth: 8x
Drilling Depth: 12x
Drilling Depth: 30x
Shank: Cylindrical Plain ≤h6
Shank: Cylindrical with Flat
Flat Shank
Helix Angle 30°
DIN Number 6537
DIN Number 6535
Through Coolant: Radial: Drilling
Flood Coolant: Drilling
Through Coolant: Radial: Indexable Drilling
Tool Dimensions: 2-Flute/2-Margin/ Coolant
Tool Dimensions: 2-Flute/4-Margin/ Coolant
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E103
Informational Icons Guide
Tapping Icons
Tapping: Blind Hole
HSS-E: HighSpeed Steel with Cobalt Alloy for Materials with Higher Hardness
Chamfer Form C (3–5)
Tapping Helix: Angle: 0°
Multipurpose Taps: Spiral Point
Tension/ Compression
DIN Number 371
DIN Number 376
DIN Number 5156
Flood Coolant: Tapping
Class of Fit: 2B
Class of Fit: 6H
Class of Fit: 6G
Unified Fine Thread
Unified Course Thread
American Tapered Pipe Thread for Threads with Dryseal Material
Manufacturer’s Specs: NPTF
Manufacturer’s Specs: G
ISO Metric Coarse Thread
ISO Metric Fine Thread
Reaming: Through Hole
Reaming: Blind Hole
Threading: Through Hole
Chamfer Form B (3.5–5.5)
Chamfer Form B (2–3)
Chamfer Form C (1.5–2)
Tapping Helix: Angle: 42°
Tapping Helix: Angle: 45°
DIN Number 374
3–5
Turning Icons
E104
Through Coolant: Grooving
Turning
Profiling
Facing
Face Grooving
Chamfering
Back Boring
Grooving
Cut-Off
I.D. Turning
I.D. Chamfering
I.D. Grooving
O.D. Deep Grooving
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Material Overview • DIN
P M
DIN
Steel Stainless Steel
K N
Cast Iron Non-Ferrous
S H
High-Temp Alloys Hardened Materials
tensile strength
material group
description
content
RM (MPa)*
hardness (HB)
hardness (HRC)
material number
P0
Low-Carbon Steels, Long Chipping
C <0,25%
<530
<125
–
–
P1
Low-Carbon Steels, Short Chipping, Free Machining
C <0,25%
<530
<125
–
C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38
P2
Medium- and High-Carbon Steels
C >0,25%
>530
<220
<25
ST52, S355JR, C35, GS60, Cf53
P3
Alloy Steels and Tool Steels
C >0,25%
600–850
<330
<35
16MnCr5, Ck45, 21CrMoV5-7, 38SMn28
P4
Alloy Steels and Tool Steels
C >0,25%
850–1400
340–450
35–48
100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P5
Ferritic, Martensitic, and PH Stainless Steels
–
600–900
<330
<35
100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P6
High-Strength Ferritic, Martensitic, and PH Stainless Steels
–
900–1350
350–450
35–48
X102CrMo17, G-X120Cr29
M1
Austenitic Stainless Steel
–
<600
130–200
–
X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9, X15CrNiSi 20 12
M2
High-Strength Austenitic Stainless and Cast Stainless Steels
–
600–800
150–230
<25
X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10, G-X15CrNi 25-20
M3
Duplex Stainless Steel
–
<800
135–275
<30
X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4, G-X40CrNiSi27 4
K1
Grey Cast Iron
–
125–500
120–290
<32
GG15, GG25, GG30, GG40, GTW40
–
<600
130–260
<28
GGG40, GTS35
–
>600
180–350
<43
GGG60, GTW55, GTS65
–
–
–
–
AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb
K2 K3
Low- and Medium-Strength Ductile Irons (Nodular Irons) and Compacted Graphite Irons (CGI) High-Strength Ductile Irons and Austempered Ductile Iron (ADI)
N1
Wrought Aluminium
N2
Low-Silicon Aluminium Alloys and Magnesium Alloys
Si <12,2%
–
–
–
GAISiCu4, GDAISi10Mg
N3
High-Silicon Aluminium Alloys and Magnesium Alloys
Si >12,2%
–
–
–
G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg
N4
Copper-, Brass-, Zinc-Based on Machinability Index Range of 70–100
–
–
–
–
CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn
N5
Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass
–
–
–
–
Lexan®, Hostalen™, Polystyrol, Makralon
N6
Carbon, Graphite Composites, CFRP
–
–
–
–
CFK, GFK
N7
Metal Matrix Composites (MMC)
–
–
–
–
–
S1
Iron-Based, Heat-Resistant Alloys
–
500–1200
160–260
25–48
X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31 20, X40CoCrNi20 20
S2
Cobalt-Based, Heat-Resistant Alloys
–
1000–1450
250–450
25–48
Haynes® 188, Stellite® 6,21,31
S3
Nickel-Based, Heat-Resistant Alloys
–
600–1700
160–450
<48
INCONEL® 690, INCONEL 625, Hastelloy®, Nimonic® 75
S4
Titanium and Titanium Alloys
–
900–1600
300–400
33–48
Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2
H1
Hardened Materials
–
–
–
44–48
GX260NiCr42, GX330NiCr42, GX300CrNiSi952, GX300CrMo153, Hardox® 400
H2
Hardened Materials
–
–
–
48–55
–
H3
Hardened Materials
–
–
–
56–60
–
H4
Hardened Materials
–
–
–
>60
–
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E105
Notes
E106
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DISTRIBUTORS
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DISTRIBUTORS
• Significantly reduce cycle time. • Improve machine tool utilisation. • Achieve measurable productivity improvements. • Take advantage of proven supply chain solutions. • Access local inventory and best-in-class technical support. • Request onsite demonstrations of the latest tooling technology. And with thousands of turning, milling, holemaking, tapping, and tooling systems products available from WIDIA, you’ll find everything you need from one single source.
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I M P O R TA N T S A F E T Y I N S T R U C T I O N S : R E A D B E F O R E U S I N G T H E T O O L S I N T H I S C ATA L O G U E
METALCUTTING SAFETY Projectile and Fragmentation Hazards
Breathing and Skin Contact Hazards
Modern metalcutting operations involve high spindle and cutter speeds and high temperatures and cutting forces. Hot metal chips may fly off the workpiece during metalcutting. Although cutting tools are designed and manufactured to withstand high cutting forces and temperatures, they can sometimes fragment, particularly if they are subjected to over-stress, severe impact, or other abuse.
Grinding carbide or other advanced cutting tool materials produces dust or mist containing metallic particles. Breathing this dust or mist — especially over an extended period — can cause temporary or permanent lung disease or make existing medical conditions worse. Contact with this dust or mist can irritate eyes, skin, and mucous membranes and may make existing skin conditions worse.
To avoid injury:
To avoid injury:
• Always wear appropriate personal protective equipment, including safety goggles, when operating metalcutting machines or working nearby.
• Always wear breathing protection and safety goggles when grinding.
• Always make sure all machine guards are in place.
• Provide ventilation control and collect and properly dispose of dust, mist, or sludge from grinding. • Avoid skin contact with dust or mist.
For more information, read the applicable Material Safety Data Sheet provided by WIDIA and consult General Industry Safety and Health Regulations, Part 1910, Title 29 of the Code of Federal Regulations. These safety instructions are general guidelines. Many variables affect machining operations. It is impossible to cover every specific situation. The technical information included in this catalogue and recommendations on machining practices may not apply to your particular operation. For more information, consult the WIDIA Metalcutting Safety booklet, available free from WIDIA at +1 724 539 5747 or fax +1 724 539 5439. For specific product safety and environmental questions, contact our Corporate Environmental Health and Safety Office at +1 724 539 5066 or fax +1 724 539 5372.
HCK10, M100, M200, M370, NOVO, Stellite, Top Cut 4, TOP DRILL, TOP DRILL M1, TOP DRILL S, TOP DRILL S+, VariDrill, VariMill, VariMill I, VariMill II, VariMill III, VariTap, Victory, VSM11, VSM17, VSM490-10, VSM490-15, VSM890, VSM890-12, VXF, VXF-07, VXF-12, WDN00U, WDN25U, WIDIA, WIDIA-Hanita, WK15PD, WM15PD, WMT, WP15PE, WP20PD, WS15PE, WS40PM, WU10PM, WU20PD, WU25PD, and X-Feed are trademarks of Kennametal, Inc. and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of Kennametal’s trademark or other intellectual property rights concerning that name or logo. Hardox® is a registered trademark of SSAB Technology AB Corporation. Hastelloy® and Haynes® is a registered trademarks of Haynes International, Inc. Corporation. Hostalen® is a registered trademark of HOECHST GMBH. INCONEL® and NIMONIC ® are registered trademarks of Special Metals Corporation. Lexan ® is a registered trademark of Sabic Innovative Plastics IP B.V. Company. SAFE-lOCK® is a registered trademark and SAFE-LOCK ™ is a trademark of Haimer GmbH. Weldon® is a registered trademark of Weldon Tool Company. ©Copyright 2019 by Kennametal Inc., Latrobe, PA 15650. All rights reserved.
WORLD HE ADQUA RTERS
WIDIA Products Group Kennametal Inc. 1600 Technology Way Latrobe, PA 15650 USA Tel: 1 800 979 4342 w-na.service@widia.com EUROPE A N HE ADQUA RTERS
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WIDIA Products Group Kennametal (Singapore) Pte. Ltd. 3A International Business Park Unit #01-02/03/05, ICON@IBP Singapore 609935 Tel: +65 6265 9222 w-sg.service@widia.com INDIA HE ADQUA RTERS
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