WIDIA Indexable milling & holemaking by Industrial Tooling Corporation LTD ITC Ltd

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Informational Icons Guide Application Icons Pocketing

Counter Sinking/ Stroke Chamfering

Drilling

Shoulder Milling: Square End

Shoulder Milling: Ball/Bull Nose

Reaming: Through Hole

Drilling: Inclined Entry

Ramping

Helical Milling

Reaming: Blind Hole

Drilling: Inclined Exit

3D Profiling

Slotting: Ball/Bull Nose

Reaming: Through and Cross Hole

Drilling: Stacked Plates

Slotting: Square End

Slotting: Side

Reaming: Blind and Cross Hole

Drilling: Convex

Slotting: T-Slot

Chamfer Milling

Geometry Icons Shank: SN Shank

Shank: Weldon: 2Flat

Shank: SK Shank (Rübig™)

Shank: Plain ≤H6

Shank: Shell Mill Shank

Shank: Flat

Shank: SSF Shank

Shank: SF Shank

Shank: Weldon®

Shank: Screw-On

Shank: KM™ Shank

World and Corporate Headquarters Kennametal Inc. WIDIA Products Group 1600 Technology Way Latrobe, PA 15650 USA Phone: 800.979.4342 E-mail: w-us.service@widia.com

Asian-Pacific Headquarters Kennametal (Singapore) Pte. Ltd. WIDIA Products Group No.11 Gul Link Jurong Singapore 629381 Phone: (65) 6.2659222 E-mail: w-sg.service@widia.com

European Headquarters Kennametal Europe GmbH WIDIA Products Group Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Phone: (41) 52.6750.100 E-mail: w-ch.service@widia.com

India Headquarters Kennametal India Limited WIDIA Products Group 8/9th Mile, Tumkur Road Bangalore - 560 073 Phone: +91 (80) 2839 4321 E-mail: w-in.service@widia.com

Feature Icons Tool Dimensions: 2Flute/2Margin/ coolant

Tool Dimensions: 2Flute/4Margin/ no coolant

Through Coolant: Radial: Drilling

Tool Dimensions: 2Flute/4Margin/ coolant

DIN Number: 6537

Flood Coolant: Drilling

Through Coolant: Axial: Drilling

DIN — German Institute for Standardisation

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INDEXABLE MILLING & HOLEMAKING

Shank: Plain

INDEXABLE MILLING & HOLEMAKING METRIC

Face Milling

INDEXABLE MILLING & HOLEMAKING

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Material Overview • DIN

DIN ISO 513

WIDIA Means Complete Quality As an innovator for more than 80 years, the WIDIA Products Group has been designing and manufacturing metalcutting products that make customer machining processes more efficient and effective. With thousands of products in our portfolio, the WIDIA Products Group offers competitive advantages that will enhance your productivity and bolster your profitability. To learn more, contact your local Authorised WIDIA Distributor or visit www.widia.com.

Metalcutting Safety IMPORTANT SAFETY INSTRUCTIONS Read before using the tools in this catalogue! Projectile and Fragmentation Hazards Modern metalcutting operations involve high spindle and cutter speeds and high temperatures and cutting forces. Hot metal chips may fly off the workpiece during metalcutting. Although cutting tools are designed and manufactured to withstand high cutting forces and temperatures, they can sometimes fragment, particularly if they are subjected to over-stress, severe impact, or other abuse. To avoid injury: • Always wear appropriate personal protective equipment, including safety goggles, when operating metalcutting machines or working nearby. • Always make sure all machine guards are in place.

Breathing and Skin Contact Hazards: Grinding carbide or other advanced cutting tool materials produce dust or mist containing metallic particles. Breathing this dust or mist — especially over an extended period — can cause temporary or permanent lung disease or make existing medical conditions worse. Contact with this dust or mist can irritate eyes, skin, and mucous membranes and may make existing skin conditions worse. To avoid injury: • Always wear breathing protection and safety goggles when grinding. • Provide ventilation control and collect and properly dispose of dust, mist, or sludge from grinding. • Avoid skin contact with dust or mist. For more information, read the applicable Material Safety Data Sheet provided by Kennametal and consult General Industry Safety and Health Regulations, Part 1910, Title 29 of the Code of Federal Regulations. These safety instructions are general guidelines. Many variables affect machining operations. It is impossible to cover every specific situation. The technical information included in this catalogue and recommendations on machining practices may not apply to your particular operation. For more information, consult Kennametal’s Metalcutting Safety booklet, available free from Kennametal at 724.539.5747 or fax 724.539.5439. For specific product safety and environmental questions, contact our Corporate Environmental Health and Safety Office at 724.539.5066 or fax 724.539.5372.

M K

INDEXABLE MILLING & HOLEMAKING

VDI 3323

2 3 4 5 6 7 8 9 10 11 12 13.1 13.2 14.1 14.2 14.3 14.4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38.1 38.2 39.1 39.2 40.1 40.2 41.1

Material Unalloyed steel/ cast steel

Condition

C < 0,25% 0,25 ≤ C < 0,55%

Free cutting steel 0,55% ≤ C Low-alloyed steel/cast steel

High-alloyed steel/cast steel Tool steel Stainless steel/cast steel

Stainless steel/cast steel

Gray iron GG Nodular iron GGG Malleable iron GTS/GTW Wrought aluminum alloys Cast aluminum alloys

Si < 12%

Copper/copper alloys

Si > 12% Pb > 1%

G G V G V G V V V G V FE/MA MA MA-PH AU DU S-AU AU-PH FE/PE PE FE PE FE PE NAG AG NAG AG

Rm Hardness N/mm2 HB 30 125 190 250 220 300 180 275 300 350

420 650 850 750 1000 600 930 1000 1200 680 1100 680

200

1060

325 200 240 330

600

180

740 680 1060

230 200 330 180 260 160 250 130 230 60 100 75 90

820

130

110 90 100

Non-metals High-temperature alloys

Fe-based Ni-/Co-based

Titanium/titanium alloys, Alpha-/Beta-alloys Steel

Chilled cast iron Cast iron

41.2

200 280 250 350 320

G AG G AG GO AG H H H H GO GO H H

400 1050 45 HRC 55 HRC 60 HRC > 62 HRC 400 > 440 55 HRC > 57 HRC

Examples 9 SMn 28, St 37.3, C 10, Ck 22, GS-16 Mn 5 35 S 20, GS-45, GS-52, St 52.3, C 25, C 45, Ck 45, Cf 53 35 S 20, GS-45, GS-52, St 52.3, C 25, C 45, Ck 45, Cf 53 GS-60, 60 S 20, C 60, Ck 67, C 60 W, Ck 75, C 105 W 1, C 110 W GS-60, 60 S 20, C 60, Ck 67, C 60 W, Ck 75, C 105 W 1, C 110 W 15 Cr 3, 16 MnCr 5, 17 CrNiMo 6, 25 CrMo 4, 29 CrMoV 9, 30 CrNiMo8 31 CrV 3, 42 CrMo 4, 51 CrV 4, 62 SiMnCr 4, 100 Cr 6, G-105 W 1 105 WCr 6 105 WCr 6 X 210 Cr 12, X 40 CrMoV 5 1, X 30 WCrV 9 3, X 85 CrMoV 18 2 X 38 CrMoV 5 3, X 23 CrNi 17, X 155 CrVMo 12 1, S 6-5-2-5 1.4000, 1.4005, 1.4021, 1.4109, 1.4119, 1.4120, 1.4313, 1.4510, 1.4512, 1.4523 1.4000, 1.4002, 1.4005, 1.4006, 1.4024, 1.4119, 1.4120, 1.4313, 1.4510, 1.4512, 1.4523 1.4542, 1.4548, 1.4923 1.4301, 1.4401, 1.4436, 1.4541, 1.4550, 1.4568, 1.4571, 1.4573, 1.4580 1.4362, 1.4417, 1.4410, 1.4460, 1.4462, 1.4575, 1.4582 1.4465, 1.4505, 1.4506, 1.4529 (254SMO), 1.4539, 1.4563, 1.4577, 1.4586, 654SMO 1.4504, 1.4568 GG-10, GG-15, GG-170 HB GG20, GG-25, GG-30, GG-25Cr GGG-35.3, GGG-40, GGG-50, GGV-30 ≥GGG-60, GGV-40 GTS-35-10, GTS-45-06, GTW-S-38-12 GTW-35-04, GTS-55-04, GTS-65-02 Al 99,5, AlMg 1 AlCuMg 1, AlMgSiPb, AlMgSi 1 G-AlSi 10 Mg, G-AlSi12 G-AlCu 5 Si 3 G-AlSi 17, G-AlSi 23 Free cutting brass, CuNi 18 Zn 19 Pb Brass, red brass, CuZn33, CuZn-/CuSnZn-alloys Bronze, electrolytic copper, CuNi 3 Si, CuSn-alloys Thermosetting plastics, FVK, Fibre reinforced plastics, Bakelit Hard rubber 1.4864, 1.4865, 1.4876 1.4864, 1.4865, 1.4876 INCONEL® 718, Nimonic 80 A, Hasteloy, Udimet INCONEL 718, Nimonic 80 A, Hasteloy, Udimet INCONEL 718, Nimonic 80 A, Hasteloy, Udimet Titanium TiAl 6 V 4 90 MnV 8, Hardox 400 Hardox 500 HSS, 90 MnV 8 HSS, 90 MnV 8 G-X 260 Cr 27, G-X 260 NiCr 42, G-X 300 CrNiSi 9 5 2, G-X 330 NiCr 42 G-X 260 Cr 27, G-X 260 NiCr 42, G-X 300 CrNiSi 9 5 2, G-X 330 NiCr 42 G-X 300 NiMo 3 Mg G-X 300 NiMo 3 Mg

Material Groups and Condition Many materials — mostly steels — can be available in various microstructures that differ in their machinability significantly. Those materials are part of several material groups depending on their actual conditions.

AluSurf, ArCut, Circle, Clapp-DiCO, Green Box, GTD, Hanita, HSR, Manchester, NINA, Rübig, VariMill, VariMill II, Vision Plus, WavCut, WavCut I, WavCut II, WIDIA, and X-Feed are trademarks of Kennametal and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of Kennametal’s trademark or other intellectual property rights concerning that name or logo. INCONEL® is a registered trademark of Special Metals Corporation. ©2010 Kennametal Inc. All rights reserved.

AG AU BF BG BY DU FE

— Aged — Austenitic, AISI 300 — Heat treated to specified strength — Heat treated to specified microstructure — Heat treated to improved machinability — Stainless steel duplex (austenitic-ferritic) — Ferritic

G GG GGG GO H MA N

— Annealed — Gray cast iron — Nodular cast iron — Cast — Hardened — Martensitic — Normalized

NAG PH S-AU U V var1

— Non-aged (non-aging) — Precipitation hardened — Superaustenitic — Untreated — Heat treated — Variable

Indexable Milling & Holemaking Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii–vii Indexable Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1–A229 Holemaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1–B111 Custom Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C1–C9 Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1–D11 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1–E34 Index by Order Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F2–F11 Index by Catalogue Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F12–F21 Global Metalworking Sales Offices/Authorised WIDIA Distributors . . . . . . . . . . . . . . . . . . . . . . . . .G2–G3

WIDIA™ means complete quality When you buy products from the WIDIA family of brands, you are not just buying speed, power, and precision — you are buying complete quality. The WIDIA Products Group brands offer the most complete portfolio of precision-engineered products and custom solution services available today. With more than 14,000 milling, turning, and holemaking products in our portfolio and a skilled network of Authorised Distributor partners, you will find everything you need from one single source.

80+ Years of Quality 1930 1925 Application to register “WIDIA” as a trademark

WIDIA wins the Grand Prix at the world exposition EXPO in Liege

1987 1962 First patent granted for coated carbide inserts

1926 Tungsten carbide production begins

2000 1968 Launch of first global coated grade

Launch of the Widaflex™ tooling system for drilling and milling on machining centers

QS 9000 TES and VDA 6.4 certification for the WIDIA operations in Essen and Lichtenau

2006 WIDIA celebrates 80 years

2009 Launch of the new M1200 Mini Face Mill

Technical expertise you can count on WIDIA brand cutting tools are available exclusively through a specialised network of Authorised Distributor partners whom you can count on to deliver much more than products. They will show you how to: • Achieve measurable productivity improvements. • Significantly reduce cycle time. • Improve machine tool utilisation. • Take advantage of proven supply chain solutions. • Access local inventory and best-in-class technical support. • Request onsite demonstrations of the latest tooling technology.

The most powerful family of brands in the industry The WIDIA family of brands is well served by a global network of the finest Authorised Distributors in the industry, selected for their specialised expertise in the areas of:

Turning, Holemaking, Indexable Milling, and Tooling Systems

Solid Carbide End Milling and Solid Carbide Drilling and Reaming

Tapping Operations

iii

Easy to order Finding the right WIDIA products for your machining applications has never been easier. Our engineers and Authorised Distributor partners are experts in high-performance machining. They will work with you to determine the correct product for your application, then order, ship, and deliver the product with the attention to customer service you would expect from a world-leading brand.

Supply chain services Whether your manufacturing enterprise involves batch processes or mass production, or your metalcutting machines are organised in lines, cells, or as standalone units, our supply chain services programme will eliminate unnecessary overhead, ensure tooling availability, shorten setup times, and minimise costs by 30–90%. In fact, our solutions often quickly pay for themselves by delivering savings that well exceed your annual spend on cutting tools and supplies.

Global manufacturing WIDIA products are developed and manufactured at our Centres of Manufacturing Excellence in • Essen, Germany • Lichtenau, Germany • Nabburg, Germany • Johnson City, Tennessee, USA • New Market, Virginia, USA • Orwell, Ohio, USA • Solon, Ohio, USA • Bangalore, India • Shlomi, Israel

Robust training programmes As a WIDIA customer, you can gain access to our exclusive online training programme, where you will find dozens of training courses on our newest products and services.

On the web Visit our website to read up-to-the-minute information about new products, download electronic copies of product literature, and see a list of industry events in which we are participating. Visit www.widia.com and use the Distributor Finder to locate the Authorised Distributor nearest you.

When you think speed, power, and precision, think complete quality â&#x20AC;&#x201D; think WIDIA.

To find the Authorised WIDIA Distributor nearest you, use the Distributor Finder at www.widia.com.

Custom Solutions for Indexable Milling and Holemaking

We are dedicated to designing and developing special milling and holemaking solutions for demanding operations and focused manufacturing. Our factory engineers, production experts, and field application engineers are available to work with you to design solutions to provide maximum productivity and throughput. Unique advantages, such as in-house PVD high-quality coating facilities (TiN, TiCN, TiAIN, AlTiN, Z-coat), a wide range of raw materials (HSS, HSS-E, HSS-Powder; Solid Carbide, Brazed Carbide), and capabilities for a wide range of diameters 0,25mm–75mm, position WIDIA as the preferred brand for high-quality, application-specific tools. We specialise in designing and manufacturing blueprint specials in the following tool styles: • End Mills • Arbour-Style Milling Cutters • Carbide Drills (straight and step) • Routers • Reamers • Counterbores • Tapered Tools • Thread Milling Cutters

Environmental responsibility We are deeply committed to offering environmentally responsible products that deliver high performance and proven value. With decades of experience in tooling and manufacturing, combined with the synergies of superior engineering, we offer customers some of the most effective opportunities for sustainable manufacturing in the industry.

Sustainable engineering Leading the way with innovation, engineering, and service in standard and custom tooling. A proven methodology and partnership. Successful project engineering requires planning, teamwork, and disciplined execution. Through our extensive experience in developing and implementing new project engineering strategies, we have pioneered a proven methodology to help you manufacture new products and bring them to market quickly. Service deliverables are carefully outlined and jointly agreed to before the project begins. We formally evaluate progress and results with you throughout the project through our stage-gate management systems. With our best-in-class process, you will experience accelerated time-to-market, lower overall costs, and reduced risks to implement new technologies.

Vendor of choice We serve every major industrial market throughout the world and are a brand of choice in the most demanding industries, including Aerospace, Die and Mould, Automotive, Heavy Equipment, Medical, and General Engineering. Throughout our more than 80-year history, we have achieved a reputation for providing our customers with a constant flow of new and unique products and services, specially designed for maximum efficiency and performance. We have enabled customers to become more competitive and more profitable in their own industries, producing parts in less time, with fewer tool changes and longer tool life. We are committed to providing you with tools and services that deliver the ultimate in customer satisfaction, and we are pleased to feature some of our latest breakthroughs in this catalogue. For more information about how these products can impact your bottom line, please contact your local Authorised WIDIA Distributor today.

vii

Indexable Milling Introduction to Indexable Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2–A11 Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A13–A52 90˚ Shoulder Mills

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A55–A97

Helical Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A99–A117 Slotting Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A119–A130 Copy Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A133–A203 Chamfer Mills

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A205–A211

Classic Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A213–A225 Additional Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A227–A229

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The Hottest New Products in Cutting-Edge Indexable Milling Technology Trust WIDIA for the highest quality and most reliable indexable milling technology available on the market today. With advanced designs, reduced cutting forces, and unsurpassed performance in all material groups, WIDIA is the leader in high-performance indexable milling solutions.

M1200

Victory™ M1200 Series If consistent performance is a requirement, look no further than the WIDIA M1200 Face Mill Series. The easy-to-use M1200, M1200 Mini, and M1200 High-Feed product lines ensure greater tool life, reduced machining time, and maximum productivity. • 30% lower cutting forces versus the competition. • Integrated wiper face and unique insert pocket design ensure the most stable insert clamping. • Higher speeds and feeds means higher metal removal rates.

M170

M170 Series

NEW!

Ideal for Die and Mould applications and specially engineered with industry standard insert sizes, the M170 Series boasts the highest performance rates for best-in-class cost efficiency, high-strength steel and hard machining capabilities, and strong cutter body design. • Nickel-coated cutter bodies ensure improved tool life and chip flow. • Screw-on end mills and shell mills. • High teeth density for optimised HSM. • High accuracy PSTS inserts.

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M690 Upgrade

M690

NEW!

Designed to streamline even your most challenging milling operations, the M690 Series 90˚ Shoulder Mills provide optimal chip evacuation, excellent shoulder finish, free cutting action, and solid tool design for optimal insert support. • New SDMX inserts with helical cutting edges. • Excellent option for slot and profile milling. • Four cutting edges and 90˚ shoulders.

M270

M270 High-Feed

NEW!

The M270 Series includes precision ball nose and toroidal indexable roughers and finishers, and now includes the latest technology high-feed inserts for high-performance machining. • Steel and carbide shanks available. • Performance-boosting High-Feed (HF) inserts offered standard. • Maximum stability and accuracy in every milling situation.

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Choosing the Correct Cutter Indexable Milling

The Most Advanced Milling Solutions in the Industry For unsurpassed quality, value, and performance, you can trust WIDIA to provide the most comprehensive line of reliable metalcutting tools. Whatever your indexable milling product requirements, be assured that you willl find the appropriate solution in this all-inclusive, easy-to-use guide. For every milling application, workpiece, or equipment need, we offer the BEST tools on the market, designed to reduce your machining time, provide superior surface finishes, and outperform the competition.

2 Identify material to be machined: Each tool has a material grid marked with a letter indicating the materials that can be machined.

1 Choose your application: • Face Mills • Shoulder Mills • Helical Mills

• Slotting Mills • Copy Mills • Chamfer Mills

P M K N S H

Steel Stainless Steel Cast Iron Non-Ferrous Materials High-Temp Alloys Hardened Materials

Tool Name

Face Mills

Victory™ M1200

Max depth of cut: 4,5mm

Lead angle: 45° Indexes per insert: 12 Diameter: 40mm–315mm

Product photo

Pages: A14, A24–A29 Informational icons (Connection type and possible operations) Insert Geometry

Recommended Use First choice for non-ferrous materials.

LDJ

3 Select tool based on maximum depth of cut and diameter required: Information is given in this area to provide specific detail as a quick reference.

Periphery ground with polished rake face.

Location of introduction detail, tool bodies, inserts, and cutting data

Insert geometries

Determining Cutting Data Indexable Milling

Selecting Tool Body, Insert, and Cutting Data 4 Choose the tool body: Choose diameter (D1) and pitch (Z) of tool body.

Victory M1200 Tool Bodies • Twelve cutting edges. • First choice for general face milling. • Low cutting forces for maximum productivity. ε

order number

catalogue number

D1 max

Ap1 max

max RPM

coolant supply Yes Yes ε Yes Yes

5 Choose the inserts: A Choose the insert style based on edge geometry required. B

Determine the workpiece material. ε See page E34 of the catalogue for material descriptions.

catalogue number HNGJ0905ANSNHD HNGJ090543ANSNHD

Determine the insert grade. The black dot in the material grid indicates first-choice grades for machining those materials.

6 Determine cutting data: A Based on grade and edge geometry, identify starting feed (fz) and speed (vc). First choice starting feed is in bold type. B

Use corresponding speed, which is located in the same vertical row below feed information.

Feed and speed are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be modified using the factors at the bottom of the page.

HNGJ-HD

Alternatively, feed may be calculated using these formulae.

cutting edges 12 12

D 15,88 15,88

L10 8,59 8,50

䢇

first choice

嘷

alternate choice

S 5,46 5,44

BS 1,66 —

Rε 1,2 4,4

P M K N S H hm 0,20 0,20

䢇䢇嘷䢇䢇䢇嘷嘷

䢇

TN5515 TN6520 TN6525 TN6540

NOTE: Make sure you select the correct shank style for your toolholder. For toolholders, visit www.widia.com/erickson.

Face Mills • Victory™ M1200 Series

䢇䢇䢇䢇䢇䢇䢇

Face Mills • Victory™ M1200 Series Victory M1200 Cutting Data Edge Geometry

feed per tooth fz (mm)

Material Group

vc (m/min)

36 37 38.1

80 70

50 45

40 35

38.2

39.1 39.2 First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

Milling Application Guide Face Mills

Face Mills

Victory™ M1200 Mini Max depth of cut: 3,5mm Lead angle: 45° Indexes per insert: 12 Diameter: 25mm–100mm

Victory M1200

Max depth of cut: 4,5mm

Lead angle: 45° Indexes per insert: 12 Diameter: 40mm–315mm

K N S

K S

Pages: A14, A24–A29

Pages: A14, A16–A23

Victory M1200 High-Feed Max depth of cut: 2,2mm Lead angle: 14,5° Indexes per insert: 12 Diameter: 50mm–160mm

M640

Max depth of cut: 4,8mm

Lead angle: 58° Indexes per insert: 6 Diameter: 32mm–160mm

K N S

K S

Pages: A34–A41

Pages: A14, A30–A32

M660 SN1505..

Max depth of cut: 6,4mm

Max depth of cut: 8,0mm

Lead angle: 45° Indexes per insert: 4 Diameter: 20mm–160mm

M660 SN1205..

Lead angle: 45° Indexes per insert: 4 Diameter: 63mm–160mm

Pages: A42, A44–A49

Pages: A42, A50–A52

M68 SE1203..

M68 SE1204..

Max depth of cut: 6,0mm

Lead angle: 45° Indexes per insert: 4 Diameter: 50mm–315mm

Lead angle: 45° Indexes per insert: 4 Diameter: 50mm–250mm

K S

Pages: A214, A216–A218

Pages: A214, A220–A222

(Classic Mills Section)

M68 SE1504..

Max depth of cut: 8,3mm

Lead angle: 45° Indexes per insert: 4 Diameter: 80mm–315mm

Pages: A214, A223–A225 (Classic Mills Section)

K S

P K

Milling Application Guide 90° Shoulder Mills

90° Shoulder Mills

M6800S

M6800M

Max depth of cut: 6,0mm

Max depth of cut: 10,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 16mm–160mm

Lead angle: 90° Indexes per insert: 2 Diameter: 12mm–63mm

K S

Pages: A56, A58–A61

K S

Pages: A56, A62–A66

M6800LX

Max depth of cut: 15,7mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–160mm

K S

Pages: A56, A68–A72

M690 SD1204..

M690 SD1506..

Max depth of cut: 10,0mm

Max depth of cut: 12,0mm

Lead angle: 90° Indexes per insert: 4 Diameter: 50mm–160mm

Lead angle: 90° Indexes per insert: 4 Diameter: 50mm–125mm

Pages: A74, A76–A79

Pages: A74, A80–A82

M680+

M680

Max depth of cut: 9,5mm

Max depth of cut: 14,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–63mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–160mm

Pages: A84, A86–A91

K S

Pages: A84, A92–A97

K S H

Milling Application Guide Helical Mills and Slotting Mills

Helical Mills

M390 SD1204..

M300+

Max depth of cut: 117,0mm

Max depth of cut: 46,0mm

M N

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–40mm

Pages: A100–A105

Pages: A106, A108–A111

M300

Slotting Mills

K S

Max depth of cut: 112,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 50mm–80mm

K S

Pages: A106, A112–A117

M16

M94

Slot Width Range: 11,0mm–21,9mm

Slot Width Range: 2,73mm–5,23mm

Indexes per insert: 2 Diameter: 25mm–50mm

Indexes per insert: 3 Diameter: 25mm–80mm

Pages: A120–A124

Lead angle: 90° Indexes per insert: 4 Diameter: 50mm–80mm

K S H

Pages: A126–A130

P K S H

Milling Application Guide Copy Mills

Copy Mills

M170 RD07..

M170 RD1003..

Max depth of cut: 3,5mm

Max depth of cut: 5,0mm

Diameter: 12mm–35mm

Pages: A134, A136–A143

Max depth of cut: 6,0mm

P M K

Diameter: 24mm–100mm

Pages: A134, A150–A155

Diameter: 20mm–52mm

Pages: A134, A144–A149

M170 RD12T3..

P M

S H

M170 RD1604.. Max depth of cut: 8,0mm

P M K

Diameter: 32mm–125mm

Pages: A134, A156–A159

M270 Ball Nose

M270 Toroidal

Max depth of cut: 5,0mm–16,0mm

Max depth of cut: 0,3mm–4,0mm

Diameter: 10mm–32mm

Diameter: 10mm–20mm

Pages: A160, A162–A167

Pages: A160, A170–A173

M270 High-Feed

Max depth of cut: 0,6mm–1,1mm

S H

P K

Diameter: 10mm–20mm

Pages: A160, A174–A179

S H

Milling Application Guide Copy Mills and Chamfer Mills

Copy Mills

M100 RD0802..

M100 RD1003..

Max depth of cut: 4,0mm

Max depth of cut: 5,0mm

Diameter: 12mm–16mm

Diameter: 20mm–30mm

Pages: A180, A186–A189

Pages: A180, A182–A184

M100 RD1204..

M100 RD1605..

Max depth of cut: 8,0mm

M N

Diameter: 24mm–125mm

Diameter: 32mm–125mm

Pages: A180, A190–A195

Pages: A180, A196–A199

Max depth of cut: 8,0mm

Diameter: 50mm–200mm

Pages: A180, A200–A203

M100 RC1606..

S H

Max depth of cut: 6,0mm

K S H

Chamfer Mills

M25 SD0903..

M25 SP1204..

Max depth of cut: 6,4mm

Max depth of cut: 8,3mm

Lead angle: 45° Indexes per insert: 4 Diameter: 25mm–40mm

Lead angle: 45° Indexes per insert: 4 Diameter: 50mm–63mm

Pages: A206, A208–A211

A10

K S H

Pages: A206, A209–A211

K S H

Customer Application Support Get fast and reliable answers to your toughest metalcutting problems.

Our Customer Application Support (CAS) Team is the metalworking industry’s leading help desk resource for tooling application solutions and problem resolution! • Easy access to proven metalworking expertise. • Service level excellence. • Best-in-class application support tools and technology.

Service Level Excellence: • Fast telephone response. • Quick technical solutions. • Efficient case management.

Services Provided: • Tooling selection. • Operating parameters. • Troubleshooting. • Process optimisation. • Hardware support.

Best-in-Class Support Tools and Technology: • Tooling performance experts. • Materials database. • Application calculators.

A11

Indexable Milling • Face Mills M1200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A14–A32 M1200 Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A16–A23 M1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A24–A29 M1200 High-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A30–A32 M640 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A34–A41 M660 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A42–A52 M660 SN1205.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A44–A49 M660 SN1505.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A50–A52

WWW.WIDIA.COM

A13

Face Milling Mills Application Guide Victory™ M1200 Series Introduction

One Series Meets Every Face Milling Need • M1200 Series The WIDIA M1200 Face Mill Series, the global leader in face milling technology, offers the M1200, M1200 Mini, and M1200 High-Feed product lines that ensure maximum productivity.

Win with Widia™

M1200 • Lower cutting forces and shorter cycle times.

Through tool coolant.

• Tailor-made for all material groups. • Longer tool life and enhanced performance.

Easy-to-use — one screw enables fast, accurate indexing.

Twelve true cutting edges, latest technology offered as periphery ground, and high-precision PSTS inserts.

A14

Milling Application FaceGuide Mills Victory™ M1200 Series Introduction Victory M1200 Mini

Max depth of cut: 3,5mm

K N

Lead angle: 45° Indexes per insert: 12 Diameter: 25mm–100mm

LDJ

32LD

Recommended Use

Recommended Use First choice for aluminium and non-ferrous machining.

First choice for general machining in steel and cast iron. Best option for general-purpose use.

32HD

First choice for heavy machining.

Optimisation for heavy machining when greater protection required. Strong corner radius in place of wiper facet.

Periphery ground with polished rake face. First choice for light machining and machining stainless steels. Optimisation for light machining when greater corner protection required. Strong corner radius in place of wiper facet.

Victory M1200

Max depth of cut: 4,5mm

M K N

Lead angle: 45° Indexes per insert: 12 Diameter: 40mm–315mm

LDJ3W

Wiper insert for finishing aluminium and non-ferrous materials.

LD3W

Wiper insert for finishing steel, stainless steel, and cast iron.

Insert Geometry

Recommended Use First choice for general machining in steel and cast iron. Best option for general-purpose use.

Pages: A24–A29

Insert Geometry

Pages: A16–A23

Insert Geometry

Recommended Use

43HD

First choice for heavy machining.

Optimisation for heavy machining when greater protection required. Strong corner radius in place of wiper facet.

First choice for non-ferrous materials. LDJ

Periphery ground with polished rake face.

LDJ3W

Wiper insert for finishing aluminium and non-ferrous materials.

First choice for light machining.

GD3W

Wiper insert for finishing steel, stainless steel, and cast iron.

Low cutting forces.

Victory M1200HF

Max depth of cut: 2,2mm

Lead angle: 14,5° Indexes per insert: 12 Diameter: 50mm–160mm

First choice for high-feed face milling in stainless steel and super alloys.

Alternate choice for high-feed face milling in steel and cast iron.

Recommended Use First choice for non-ferrous materials.

LDJ

Recommended Use

Pages: A30–A32

Insert Geometry

Periphery ground with polished rake face.

43HD

First choice for high-feed face milling in steel and cast iron. Strong corner radius. Best option for general-purpose use.

Indexable Milling • Face Mills

Face Mills

Face Mills • Victory™ M1200 Series Victory M1200 Mini Tool Bodies

Indexable Milling • Face Mills

• Twelve cutting edges. • First choice for low depth of cut face milling. • Maximum number of teeth per diameter.

Victory M1200 Mini order number 3957839 3957840

catalogue number M1200D025Z02M16HN07 M1200D025Z03M16HN07

D1 25 25

D1 max 34 34

D DPM G3X L1 WF 29 17,0 M16 32 22 29 17,0 M16 32 22

3957841 3957842

M1200D032Z03M16HN07 M1200D032Z04M16HN07

32 32

41 41

29 17,0 29 17,0

3957963 3957964

M1200D040Z04M16HN07 M1200D040Z05M16HN07

40 40

49 49

29 17,0 29 17,0

Ap1 max 3,5 3,5

Z 2 3

max RPM 20000 20000

coolant supply Yes Yes

kg 0,1 0,1

M16 40 22 M16 40 22

3,5 3,5

3 4

17600 17600

Yes Yes

0,2 0,2

M16 40 22 M16 40 22

3,5 3,5

4 5

15800 15800

Yes Yes

0,2 0,3

Victory M1200 Mini • Spare Parts D1 25 32

insert screw 12146034500 12146034500

Nm 3,5 3,5

Torx driver 12148082400 12148082400

12146034500

3,5

12148082400

Victory M1200 Mini order number 3958011 3958012

catalogue number M1200D025Z02B20HN07 M1200D025Z03B20HN07

D1 25 25

D1 max 34 34

D L 20 82 20 82

L2 32 32

Ap1 max 3,5 3,5

Z 2 3

max RPM 20000 20000

coolant supply Yes Yes

kg 0,2 0,2

3958023 3958024

M1200D032Z03B25HN07 M1200D032Z04B25HN07

32 32

41 41

25 97 25 97

40 40

3,5 3,5

3 4

17600 17600

Yes Yes

0,4 0,4

Victory M1200 Mini • Spare Parts D1 25 32

A16

insert screw 12146034500 12146034500

Nm 3,5 3,5

Torx driver 12148082400 12148082400

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Face Mills • Victory™ M1200 Series Victory M1200 Mini Tool Bodies

Victory M1200 Mini order number 3958025 3958026

catalogue number M1200D025Z02A20HN07L120 M1200D025Z03A20HN07L120

D1 25 25

D1 max 34 34

D L 20 120 20 120

Ap1 max 3,5 3,5

Z 2 3

max RPM 20000 20000

coolant supply Yes Yes

kg 0,3 0,3

3958029 3958030

M1200D025Z02A25HN07L200 M1200D025Z03A25HN07L200

25 25

34 34

25 200 25 200

3,5 3,5

2 3

20000 20000

Yes Yes

0,7 0,7

3958027 3958028

M1200D032Z03A25HN07L130 M1200D032Z04A25HN07L130

32 32

41 41

25 130 25 130

3,5 3,5

3 4

17600 17600

Yes Yes

0,5 0,5

Victory M1200 Mini • Spare Parts D1 25 32

WWW.WIDIA.COM

insert screw 12146034500 12146034500

Nm 3,5 3,5

Torx driver 12148082400 12148082400

A17

Indexable Milling • Face Mills

• Twelve cutting edges. • First choice for low depth of cut face milling. • Maximum number of teeth per diameter.

Face Mills • Victory™ M1200 Series Victory M1200 Mini Tool Bodies

Indexable Milling • Face Mills

• Twelve cutting edges. • First choice for low depth of cut face milling. • Maximum number of teeth per diameter.

Victory M1200 Mini order number 3957995 3957996

catalogue number M1200D040Z04HN07 M1200D040Z05HN07

D1 40 40

D1 max 49 49

D D6 L 22 38 40 22 38 40

Ap1 max 3,5 3,5

Z 4 5

max RPM 15800 15800

coolant supply Yes Yes

kg 0,3 0,3

3957997 3957998

M1200D050Z04HN07 M1200D050Z05HN07

50 50

59 59

22 38 40 22 38 40

3,5 3,5

4 5

12700 12700

Yes Yes

0,4 0,4

3957999 3958000

M1200D050Z06HN07 M1200D063Z04HN07

50 63

59 72

22 38 40 22 50 40

3,5 3,5

6 4

12700 10100

Yes Yes

0,4 0,6

3958001 3958002

M1200D063Z06HN07 M1200D063Z08HN07

63 63

72 72

22 50 40 22 50 40

3,5 3,5

6 8

10100 10100

Yes Yes

0,7 0,6

3958003 3958004

M1200D080Z05HN07 M1200D080Z08HN07

80 80

89 89

27 60 50 27 60 50

3,5 3,5

5 8

7900 7900

Yes Yes

1,1 1,2

3958005 3958006

M1200D080Z10HN07 M1200D100Z06HN07

80 100

89 109

27 60 50 32 80 50

3,5 3,5

10 6

7900 6300

Yes Yes

1,2 1,7

3958007 3958008

M1200D100Z09HN07 M1200D100Z12HN07

100 100

109 109

32 80 50 32 80 50

3,5 3,5

9 12

6300 6300

Yes Yes

1,8 1,8

Victory M1200 Mini • Spare Parts D1 40 50

insert screw 12146034500 12146034500

Nm 3,5 3,5

Torx driver 12148082400 12148082400

coolant lock screw — —

SHCS with coolant groove 12146109200 12146101000

63 80

12146034500 12146034500

3,5 3,5

12148082400 12148082400

— —

12146101000 12146101800

100

12146034500

3,5

12148082400

12146109400

—

A18

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Face Mills • Victory™ M1200 Series

D 12,70

L10 6,80

S 4,48

BS 1,60

HNGJ-LD

catalogue number HNGJ0704ANENLD HNGJ070432ANENLD

cutting edges 12 12

D 12,70 12,70

䢇

first choice

嘷

alternate choice

L10 6,80 6,80

S 4,43 4,48

BS 1,60 —

catalogue number HNPJ0704ANSNGD

cutting edges 12

D 12,70

first choice

嘷

alternate choice

L10 6,80

S 4,45

BS 1,27

Rε 1,2 3,2

catalogue number HNPJ0704ANSNHD HNPJ070432ANSNHD

WWW.WIDIA.COM

cutting edges 12 12

D 12,70 12,70

first choice

嘷

alternate choice

L10 6,80 6,80

S 4,41 4,42

BS 1,25 —

䢇

Rε 1,2

䢇䢇

䢇䢇䢇䢇嘷嘷

䢇

hm 0,08 0,08

hm 0,10

P M K N S H

Rε 1,2 3,2

䢇䢇

嘷䢇

P M K N S H

HNPJ-HD 䢇

hm 0,08

P M K N S H

HNPJ-GD 䢇

Rε 1,2

䢇䢇

TN5515 TN6505 TN6510 TN6520 TN6525 TN6540

alternate choice

hm 0,14 0,14

䢇䢇䢇䢇䢇䢇䢇

䢇䢇

䢇䢇䢇嘷䢇䢇䢇嘷嘷

䢇

TN5515 TN6510 TN6520 TN6540 TN7535

cutting edges 12

first choice

嘷

䢇䢇䢇䢇䢇

䢇䢇䢇嘷䢇䢇䢇嘷嘷

䢇

TN5515 TN6510 TN6520 TN6540 TN7535

catalogue number HNGJ0704ANFNLDJ

䢇

P M K N S H

TN6501 THM-U

HNGJ-LDJ

䢇䢇䢇䢇䢇䢇䢇䢇䢇

A19

Indexable Milling • Face Mills

Victory M1200 Mini Inserts

Face Mills • Victory™ M1200 Series

catalogue number XNGJ0704ANFNLDJ3W *3 RH and 3 LH cutting edges.

cutting edges* 3

䢇

first choice

嘷

alternate choice

D 12,70

L10 6,78

P M K N S H

S 4,47

XNGJ-LD3 Wiper

catalogue number XNGJ0704ANENLD3W *3 RH and 3 LH cutting edges.

A20

cutting edges* 3

D 12,70

䢇

first choice

嘷

alternate choice

L10 6,78

S 4,47

BS 6,78

P M K N S H

BS 6,78

Rε 1,3

䢇䢇

TN6501 THM-U

XNGJ-LDJ-3 Wiper

䢇䢇

䢇䢇嘷䢇䢇䢇䢇嘷嘷

䢇

TN5515 TN6510 TN6520 TN6525 TN6540

Indexable Milling • Face Mills

Victory M1200 Mini Inserts

䢇䢇䢇䢇䢇

WWW.WIDIA.COM

Victory™ M1200 Face Mill Series M1200 45˚ | M1200 High-Feed | M1200 Mini Twelve cutting edges per insert — run quieter at higher speeds and feeds, using far less power versus ANY competetive double-sided platform. Productivity: Exceptional chip forming and evacuation in any material. Performance: Superb surface finishes. Value: Extraordinary tool life — in all workpieces and cutting conditions. M1200 High-Feed

M1200 Mini

• Feed rates up to 2,5mm per tooth.

• Ideal for low depth of cut work.

• 15º lead angle enables superior chip-thinning.

• Axial depth of cut up to 3,5mm.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

Win with Widia™

Face Mills • Victory™ M1200 Series Victory M1200 Mini Cutting Data

Indexable Milling • Face Mills

TN5515 Edge Geometry ..LDJ ..LD ..GD ..HD Material Group 1

TN6501

TN6505

TN6510

0,06 0,08 0,12 0,18

0,15 0,20 0,25

0,10

0,30

0,25 0,35 0,55

0,08

0,10

0,25

0,09 0,13 0,20

0,17 0,22 0,28

0,28 0,39 0,61

0,09 0,14 0,21

0,17 0,23 0,29

0,29 0,40 0,64

200

vc (m/min) 460

350

310

230

300 210

260

200

170

270

210

170

220

170

140

300

220

180

220

170

160

200

160

130

170

130

100

220

180

170

160

120

290

220

180

13.1 13.2 14.1

250 130

180 90

160 80

14.2 14.3 14.4 15

530

390

280

—

480

350

250

380

280

410

310

230

—

370

280

210

300

220

170

460

310

230

310

230

210

420

280

210

340

220

170

300

220

170

260

200

170

270

200

150

220

160

120

19 20 21

370 310

290 230

220 180

— —

340 280

260 210

200 160

270 220

210 170

160 130

2000

1050

650

980

550

450

1800

950

600

1050

650

500

750

500

350

—

29 30 31

— —

32 33 S

34 35 36 37 38.1

38.2 39.1 39.2

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below: ae/D1 = fz-Factor vc-Factor

A22

TN6520

feed per tooth fz (mm)

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

Face Mills • Victory™ M1200 Series Victory M1200 Mini Cutting Data TN6540

TN7535

THM-U

0,15 0,20 0,25

0,30 0,35 0,60

360

280

240

Edge Geometry ..LDJ ..LD ..GD ..HD Material Group 1

250

190

165

110

210

160

140

130

110

215

165

140

100

180

130

110

140

190

140

120

240

180

150

130

120

140

110

100

180

140

120

150

120

100

130

100

160

120

100

130

100

110

140

100

170

140

130

140

120

100

180

145

130

10 11

feed per tooth fz (mm) 0,06 0,08 0,10 0,15

0,12 0,17 0,21

0,25 0,29 0,50

0,11 0,13 0,20

0,17 0,22 0,28

0,33 0,39 0,66

350

270

228

290

220

190

240

180

160

200

150

130

200

150

130

170

130

210

160

130

170

130

110

228

170

0,10 0,12 0,18

0,10

0,30

vc (m/min)

120

100

120

220

170

140

180

140

120

230

175

150

190 96 190

140 70 120

120 60 90

160 80 160

120 60 100

100 50 70

200 100 200

145 75 120

120 60 90

13.1 13.2 14.1

150

130

160

14.2

120 100 —

70 60 —

50 40 —

100 80 —

60 50 —

40 40 —

120 100 —

70 60 —

55 45 —

14.3 14.4 15

—

240

180

160

200

150

130

250

190

165

200

150

130

170

130

110

210

160

140

— —

— — 1800

950

590

19 20 21

880

500

405

1600

860

540

950

590

450

680

450

315

670

500

310

700

610

500

750

660

540

750 700

650 655

530 500

29 30 31

80 70

50 45

40 35

36 37 38.1 38.2 39.1 39.2

WWW.WIDIA.COM

Indexable Milling • Face Mills

TN6525

A23

Face Mills • Victory™ M1200 Series Victory M1200 Tool Bodies

Indexable Milling • Face Mills

• Twelve cutting edges. • First choice for general face milling. • Low cutting forces for maximum productivity.

Victory M1200 order number 3325310 3325311

catalogue number M1200D040Z03B25HN09 M1200D040Z04B25HN09

D1 40 40

D1 max 51 51

D L L2 25 107 50 25 107 50

Ap1 max 4,5 4,5

Z 3 4

max RPM 15800 15800

coolant supply Yes Yes

kg 0,5 0,5

Victory M1200 • Spare Parts D1 40

A24

insert screw 12146034500

Nm 3,5

Torx driver 12148082400

set screw 12148577000

WWW.WIDIA.COM

Face Mills • Victory™ M1200 Series Victory M1200 Tool Bodies

Victory M1200 order number 3957970 3957971

catalogue number M1200D040Z03HN09 M1200D040Z04HN09

D1 40 40

D1 max 51 51

D 22 22

D4 — —

D6 L 39 40 39 40

Ap1 max 4,4 4,4

Z 3 4

max RPM 15800 15800

coolant supply Yes Yes

kg 0,3 0,3

3325312 3325693

M1200D050Z04HN09 M1200D050Z05HN09

50 50

61 61

22 22

— —

38 40 38 40

4,5 4,5

4 5

12700 12700

Yes Yes

0,3 0,3

3650535 3093594

M1200D063Z04HN09 M1200D063Z06HN09

63 63

74 74

22 22

— —

50 40 50 40

4,5 4,5

4 6

10100 10100

Yes Yes

0,6 0,6

3025376 3650536

M1200D063Z07HN09 M1200D080Z05HN09

63 80

74 91

22 27

— —

50 40 60 50

4,5 4,5

7 5

10100 7900

Yes Yes

0,6 1,1

3081507 3025377

M1200D080Z06HN09 M1200D080Z09HN09

80 80

91 91

27 27

— —

60 50 60 50

4,5 4,5

6 9

7900 7900

Yes Yes

1,1 1,1

3650537 3325694

M1200D100Z06HN09 M1200D100Z08HN09

100 100

111 111

32 32

— —

80 50 80 50

4,5 4,5

6 8

6300 6300

Yes Yes

1,7 1,7

3025378 3650538

M1200D100Z11HN09 M1200D125Z08HN09

100 125

111 136

32 40

— —

80 50 90 63

4,5 4,5

11 8

6300 5050

Yes Yes

1,7 2,8

3081508 3093593

M1200D125Z10HN09 M1200D125Z14HN09

125 125

136 136

40 40

— —

90 63 90 63

4,5 4,5

10 14

5050 5050

Yes Yes

2,8 2,9

3066118 3066119

M1200D160Z12HN09 M1200D160Z16HN09

160 160

171 171

40 40

66,7 66,7

110 63 110 63

4,5 4,5

12 16

3900 3900

Yes Yes

4,6 4,7

3957972 3957993

M1200D200Z16HN09 M1200D250Z20HN09

200 250

211 261

60 101,6 60 101,6

130 63 130 63

4,5 4,5

16 20

3180 2550

Yes Yes

6,4 9,9

3957994

M1200D315Z24HN09

315

326

60 101,6

230 80

4,5

2020

Yes

22,9

Victory M1200 • Spare Parts D1 40 50

insert screw 12146034500 12146034500

Nm 3,5 3,5

Torx driver 12148082400 12148082400

coolant lock screw — —

coolant cap — —

SHCS with coolant groove 12146109200 12146101900

63 80

12146034500 12146034500

3,5 3,5

12148082400 12148082400

— —

12146101000 12146101800

100 125

12146034500 12146034500

3,5 3,5

12148082400 12148082400

12146109400 12146107000

— 12146111000

— —

160 200

12146034500 12146034500

3,5 3,5

12148082400 12148082400

12146107000 —

12146111100 12146111200

— —

250 315

12146034500 12146034500

3,5 3,5

12148082400 12148082400

— —

12146111300 12146111400

— —

WWW.WIDIA.COM

A25

Indexable Milling • Face Mills

• Twelve cutting edges. • First choice for general face milling. • Low cutting forces for maximum productivity.

Face Mills • Victory™ M1200 Series

cutting edges 12

first choice

嘷

alternate choice

D 15,88

L10 9,00

S 5,56

BS 1,80

Rε 1,2

HNGJ-LD

catalogue number HNGJ0905ANENLD

cutting edges 12

D 15,88

䢇

first choice

嘷

alternate choice

L10 9,00

S 5,56

BS 1,80

P M K N S H

Rε 1,2

catalogue number HNPJ0905ANSNGD

A26

cutting edges 12

D 15,88

first choice

嘷

alternate choice

L10 8,58

S 5,56

BS 1,80

䢇䢇䢇

䢇䢇嘷嘷嘷

䢇

䢇䢇䢇䢇䢇

P M K N S H

Rε 1,2

䢇䢇

嘷䢇嘷

hm 0,10

HNPJ-GD 䢇

hm 0,08

䢇䢇

TN5515 TN6520 TN6525 TN6540 TN7535

catalogue number HNGJ0905ANFNLDJ

䢇

P M K N S H

TN6501 THM-U

HNGJ-LDJ

hm 0,15

䢇䢇䢇嘷䢇䢇嘷嘷

䢇

TN5515 TN6520 TN6540 TN7535

Indexable Milling • Face Mills

Victory M1200 Inserts

䢇䢇䢇䢇

WWW.WIDIA.COM

Face Mills • Victory™ M1200 Series

D 15,88

嘷

alternate choice

L10 9,00

S 5,56

BS 1,80

Rε 1,2

䢇䢇嘷嘷嘷

䢇

TN5515 TN6520 TN6525 TN6540 TN7535

cutting edges 12

first choice

䢇䢇䢇嘷䢇嘷

hm 0,15

䢇䢇䢇䢇䢇

HNPJ-HD

catalogue number HNPJ0905ANSNHD HNPJ090543ANSNHD

cutting edges 12 12

D 15,88 15,88

䢇

first choice

嘷

alternate choice

L10 8,59 8,50

S 5,46 5,44

P M K N S H

BS 1,66 —

Rε 1,2 4,3

HNGJ-HD

catalogue number HNGJ0905ANSNHD HNGJ090543ANSNHD

WWW.WIDIA.COM

cutting edges 12 12

D 15,88 15,88

䢇

first choice

嘷

alternate choice

L10 8,59 8,50

S 5,46 5,44

BS 1,66 —

䢇䢇䢇嘷

䢇

hm 0,20 0,20

P M K N S H

Rε 1,2 4,4

䢇

hm 0,20 0,20

䢇䢇䢇䢇䢇

䢇䢇嘷䢇䢇䢇嘷嘷

䢇

TN5515 TN6520 TN6525 TN6540

catalogue number HNGJ0905ANSNGD

䢇

P M K N S H

TN5515 TN6520 TN6540

HNGJ-GD

䢇䢇䢇䢇䢇䢇䢇

A27

Indexable Milling • Face Mills

Victory M1200 Inserts

Face Mills • Victory™ M1200 Series

catalogue number XNGJ0905ANFNLDJ3W

cutting edges* 3

䢇

first choice

嘷

alternate choice

D 15,88

L10 9,60

P M K N S H

S 6,35

BS 6,00

Rε 1,6

䢇䢇

TN6501 THM-U

XNGJ-LDJ3 Wiper

䢇䢇

*3 RH and 3 LH cutting edges.

XNGJ-GD3 Wiper

catalogue number XNGJ0905ANSNGD3W

cutting edges* 3

䢇

first choice

嘷

alternate choice

D 15,88

L10 9,60

S 6,35

P M K N S H

BS 6,00

Rε 1,6

䢇䢇嘷䢇䢇䢇嘷嘷

䢇

TN6510 TN6520 TN6525 TN6540

Indexable Milling • Face Mills

Victory M1200 Inserts

䢇䢇䢇䢇

*3 RH and 3 LH cutting edges.

A28

WWW.WIDIA.COM

Face Mills • Victory™ M1200 Series Victory M1200 Cutting Data TN5515

TN6501

TN6510

TN6520

TN6525

TN6540

TN7535

THM-U

0,13 0,22 0,44 0,17 0,28 0,55 0,22 0,33 0,66

0,12 0,20 0,40 0,15 0,25 0,50 0,20 0,30 0,60

360 280 240

feed per tooth fz (mm) 0,08 0,12 0,30 0,12 0,20 0,40 0,15 0,25 0,50 0,20 0,30 0,60

0,08 0,12 0,30 0,13 0,22 0,44 0,17 0,28 0,55 0,22 0,33 0,66

0,14 0,23 0,46 0,17 0,29 0,58 0,23 0,35 0,69

0,10 0,17 0,33 0,12 0,21 0,41 0,17 0,25 0,50

Indexable Milling • Face Mills

Edge Geometry ..LDJ ..LD ..GD ..HD Material Group 1

vc (m/min) 350 270 230

290 220 190

240 180 160

200 150 130

250 190 165

200 150 130

170 130 110

210 160 140

210 160 130

170 130 110

215 165 140

170 130 110

140 100

180 130 110

228 170 140

190 140 120

240 180 150

170 130 120

140 110 100

180 140 120

150 120 100

130 100

160 120 100

130 100

110

140 100

170 140 130

140 120 100

180 145 130

120

100

120

220 170 140

180 140 120

230 175 150

13.1 13.2 14.1

190 140 120 96 70 60 190 120 90

160 120 100 80 60 50 160 100 70

200 145 120 100 75 60 200 120 90

80 70

14.2

150

130

160

14.3 14.4 15

530 390 280

480 350 250

120 100 —

70 60 —

50 40 —

100 80 —

60 50 —

40 40 —

120 100 —

70 60 —

55 45 —

410 310 230

370 280 210

300 220 170

—

460 310 230

420 280 210

340 220 170

240 180 160

200 150 130

250 190 165

380 280 200

300 220 170

270 200 150

220 160 120

200 150 130

170 130 110

210 160 140

19 20 21

370 290 220 310 230 180

340 260 200 280 210 160

270 210 160 220 170 130

— —

2000 1050 650

— —

— — 1800 950 590

980

550 450

880 500 405

1800 950 600

1600 860 540

1050 650 500

950 590 450

750

680 450 315

500 350

—

670 500 310

—

700 610 500

—

750 660 540

29 30 31

— —

750 650 530 700 655 500 60

45 35

36 37 38.1

80 70

50 45

40 35

38.2

ae/D1 = fz-Factor vc-Factor

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

A29

Face Mills • Victory™ M1200 Series Victory M1200HF Tool Bodies

Indexable Milling • Face Mills

• Twelve cutting edges. • High feed rates for rough face milling. • Use standard M1200 inserts.

Victory M1200HF order number 3750370 3750372

catalogue number M1200HF050Z04HN09 M1200HF063Z05HN09

D1 50 63

D1 max 68 81

D D6 L 22 38 40 22 50 40

Ap1 max 2,2 2,2

Z 4 5

max RPM 11400 8950

coolant supply Yes Yes

kg 0,7 0,7

3750434 3750435

M1200HF080Z06HN09 M1200HF100Z08HN09

80 100

98 118

27 32

60 50 80 50

2,2 2,2

6 8

7300 5900

Yes Yes

1,2 1,9

3750436 3957969

M1200HF125Z09HN09 M1200HF160Z12HN09

125 160

143 178

40 90 63 40 110 63

2,2 2,2

9 12

4800 3900

Yes Yes

3,2 5,1

Victory M1200HF • Spare Parts D1 50 63

insert screw 12146034500 12146034500

Nm 3,5 3,5

Torx driver 12148082400 12148082400

coolant lock screw — —

coolant cap — —

SHCS with coolant groove 12146101000 12146101000

80 100

12146034500 12146034500

3,5 3,5

12148082400 12148082400

— 12146109400

— —

12146101800 —

125 160

12146034500 12146034500

3,5 3,5

12148082400 12148082400

12146107000 12146107000

12146111000 12146111100

— —

A30

WWW.WIDIA.COM

Face Mills • Victory™ M1200 Series

L10 9,00

S 5,56

BS 1,80

Rε 1,2

HNPJ-GD

catalogue number HNPJ0905ANSNGD

cutting edges 12

D 15,88

䢇

first choice

嘷

alternate choice

L10 8,58

S 5,56

BS 1,80

P M K N S H

Rε 1,2

HNGJ-GD

catalogue number HNGJ0905ANSNGD

cutting edges 12

D 15,88

䢇

first choice

嘷

alternate choice

L10 9,00

S 5,56

BS 1,80

hm 0,08

Rε 1,2

catalogue number HNPJ0905ANSNHD HNPJ090543ANSNHD

cutting edges 12 12

D 15,88 15,88

first choice

嘷

alternate choice

L10 8,59 8,50

S 5,46 5,44

BS 1,66 —

catalogue number HNGJ0905ANSNHD HNGJ090543ANSNHD

WWW.WIDIA.COM

cutting edges 12 12

D 15,88 15,88

L10 8,59 8,50

first choice

嘷

alternate choice

S 5,46 5,44

BS 1,66 —

䢇

䢇䢇䢇䢇

䢇䢇䢇

䢇䢇嘷嘷嘷

䢇

hm 0,15

䢇䢇䢇䢇䢇

P M K N S H

Rε 1,2 4,3

HNGJ-HD 䢇

䢇嘷䢇䢇嘷嘷

嘷䢇嘷

HNPJ-HD 䢇

䢇䢇

hm 0,15 P M K N S H

hm 0,20 0,20 P M K N S H

Rε 1,2 4,4

䢇䢇

TN5515 TN6520 TN6540 TN7535

D 15,88

䢇䢇

hm 0,20 0,20

䢇䢇䢇䢇嘷

䢇

TN5515 TN6520 TN6540

alternate choice

TN5515 TN6520 TN6525 TN6540 TN7535

cutting edges 12

first choice

嘷

䢇䢇䢇䢇䢇

䢇䢇嘷䢇䢇䢇嘷嘷

䢇

TN5515 TN6520 TN6525 TN6540

catalogue number HNGJ0905ANFNLDJ

䢇

P M K N S H

TN6501 THM-U

HNGJ-LDJ

䢇䢇䢇䢇䢇䢇䢇

A31

Indexable Milling • Face Mills

Victory M1200HF Inserts

Face Mills • Victory™ M1200 Series Victory M1200HF Cutting Data

Indexable Milling • Face Mills

TN5515 Edge Geometry ..LDJ ..GD ..HD

TN6501

TN6510

TN6525

TN6540

TN7535

0,55 1,00 2,00 0,70 1,30 2,80

0,50 0,85 1,80 0,65 1,20 2,50

360 280 240

0,20 0,45 1,00 0,50 0,85 1,80 0,65 1,20 2,50

0,20 0,45 1,00 0,55 0,95 1,95 0,70 1,30 2,75

0,60 1,00 2,00 0,75 1,35 2,80

0,40 0,75 1,50 0,55 1,00 2,00

vc (m/min) 1

350 270 230

290 220 190

240 180 160

200 150 130

250 190 165

200 150 130

170 130 110

210 160 140

210 160 130

170 130 110

215 165 140

170 130 110

140 100

180 130 110

228 170 140

190 140 120

240 180 150

170 130 120

140 110 100

180 140 120

150 120 100

130 100

160 120 100

130 100

110

140 100

170 140 130

140 120 100

180 145 130

120

100

120

220 170 140

180 140 120

230 175 150

13.1 13.2 14.1

190 140 120 96 70 60 190 120 90

160 120 100 80 60 50 160 100 70

200 145 120 100 75 60 200 120 90

80 70

14.2

150

130

160

14.3 14.4 15

530 390 280

480 350 250

120 100 —

70 60 —

50 40 —

100 80 —

60 50 —

40 40 —

120 100 —

70 60 —

55 45 —

410 310 230

370 280 210

300 220 170

—

460 310 230

420 280 210

340 220 170

240 180 160

200 150 130

250 190 165

380 280 200

300 220 170

270 200 150

220 160 120

200 150 130

170 130 110

210 160 140

19 20 21

370 290 220 310 230 180

340 260 200 280 210 160

270 210 160 220 170 130

— —

2000 1050 650

— —

— — 1800 950 590

980

550 450

880 500 405

1800 950 600

1600 860 540

1050 650 500

950 590 450

750

680 450 315

500 350

—

670 500 310

—

700 610 500

—

750 660 540

29 30 31

— —

750 650 530 700 655 500 60

36 37 38.1

80 70

50 45

40 35

38.2 39.1 39.2

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

A32

THM-U

feed per tooth fz (mm)

Material Group

TN6520

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

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Visit www.widia.com

A33

Face Mills M640 Series Introduction

For Low Cutting Forces • M640 Series The M640 platform is the first choice for high productivity, superior finish operations, and soft cutting performance. With six effective cutting edges and a streamlined body design, this tool is ideal even for low-powered machines.

• High rake angle means extremely low cutting forces. • Available in geometries and grades for all applications. • Easy-to-use for fast, accurate indexing.

M640 All pockets are machined into preheated material for excellent runout and pocket strength. Through tool coolant up to 80mm diameter.

Low cutting force wiper inserts: Special wiper design for very soft cutting in finishing operations with high productivity.

Six effective cutting edges.

Super positive rake: • Extremely low cutting forces. One screw enables fast, accurate indexing. Optimum tool body design using latest technology.

A34

• For low-power machines, driven units, and light fixtures. • Chipbreaker and grades for all applications. • Through tool coolant up to 80mm diameter.

Face Mills M640 Introduction M640

Max depth of cut: 4,8mm

Lead angle: 58° Indexes per insert: 6 Diameter: 32mm–160mm

Recommended Use

First choice for non-ferrous materials. 3

Indexable Milling • Face Mills

5 6

LDAL

Periphery ground with polished rake face and sharp cutting edges. Max depth of cut = 3,2mm with this geometry.

First choice for light machining and finishing. 3

5 6 1

Low cutting forces due to highly positive rake angle. Max depth of cut = 3,0mm with this geometry.

5 6 1

2 1

First choice for general machining in steel, stainless steel, and cast iron. Best option for general-purpose use.

Pages: A36–A41

Insert Geometry

Face Mills

GD3W

Wiper insert for finishing steel, stainless steel, and cast iron. For best results, use only in combination with ground inserts.

A35

Face Mills • M640 Series M640 Tool Bodies

Indexable Milling • Face Mills

• Six cutting edges. • Highly positive rake for low-power machines or light fixture. • Geometries and grades for all applications.

M640 order number 2263164 2263165

catalogue number 12395400200 12395405200

D1 32 32

D1 max 38 38

D L L2 32 100 40 32 100 40

Ap1 max 4,8 4,8

Z 3 4

max RPM 29500 29500

coolant supply Yes Yes

kg 0,4 0,4

2263166 2263167

12395400600 12395405600

40 40

46 46

32 100 40 32 100 40

4,8 4,8

4 5

23500 23500

Yes Yes

0,6 0,6

M640 • Spare Parts D1 32 40

A36

insert screw 12148038800 12148038800

Nm 4,0 4,0

Torx driver 12148000600 12148000600

WWW.WIDIA.COM

Face Mills • M640 Series M640 Tool Bodies

M640 order number 2263132 2263153

catalogue number 12395410200 12395415200

D1 50 50

D1 max 56 56

D D6 L 22 47 40 22 47 40

Ap1 max 4,8 4,8

Z 4 6

max RPM 19000 19000

coolant supply Yes Yes

kg 0,4 0,4

2263154 2263155

12395410400 12395415400

63 63

69 69

22 50 40 22 50 40

4,8 4,8

5 8

15000 15000

Yes Yes

0,6 0,6

2263156 2263157

12395410600 12395415600

80 80

86 86

27 60 50 27 60 50

4,8 4,8

6 9

11500 11500

Yes Yes

1,1 1,2

2263158 2263159

12395410800 12395415800

100 100

106 106

32 78 50 32 78 50

4,8 4,8

7 10

9500 9500

No No

1,5 1,7

2263160 2263161

12395411000 12395416000

125 125

131 131

40 89 63 40 89 63

4,8 4,8

8 12

7500 7500

No No

2,9 3,1

2263162 2263163

12395411200 12395416200

160 160

166 166

40 90 63 40 90 63

4,8 4,8

10 15

5500 5500

No No

4,1 4,3

M640 • Spare Parts D1 50 63

insert screw 12148038800 12148038800

Nm 4,0 4,0

Torx driver 12148000600 12148000600

80 100

12148038800 12148038800

4,0 4,0

12148000600 12148000600

125 160

12148038800 12148038800

4,0 4,0

12148000600 12148000600

WWW.WIDIA.COM

A37

Indexable Milling • Face Mills

• Six cutting edges. • Highly positive rake for low-power machines or light fixture. • Geometries and grades for all applications.

Face Mills • M640 Series

P M K N S H

䢇

first choice

嘷

alternate choice

2 6 1

catalogue number HPGT06T3DZFRLDAL

cutting edges 6

D 11,00

S 4,00

Rε 0,9

hm 0,08

嘷䢇䢇䢇䢇嘷

TN6501 TN6502 THM THM-U

HPGT-LDAL 5

䢇䢇䢇䢇

NOTE: Ap1 max = 3,2mm with this geometry.

P M K N S H

5 6 1

catalogue number HPGT06T3DZERLD

cutting edges 6

䢇

first choice

嘷

alternate choice

D 10,90

S 3,99

Rε 1,0

hm 0,08

嘷

䢇䢇嘷嘷

䢇䢇䢇䢇嘷

䢇

TN2510 TN5515 TN6510 TN6520 TN6525 TN7525

HPGT-LD 4

䢇䢇䢇䢇䢇䢇

NOTE: Ap1 max = 3mm with this geometry.

5 6 1

catalogue number HPPT06T3DZENGD

A38

cutting edges 6

D 10,97

䢇

first choice

嘷

alternate choice

S 3,97

Rε 1,0

P M K N S H

hm 0,10

䢇䢇䢇䢇嘷䢇嘷嘷䢇䢇䢇嘷嘷

嘷

䢇

TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535

HPPT-GD 4

Indexable Milling • Face Mills

M640 Inserts

䢇䢇䢇䢇䢇䢇䢇

WWW.WIDIA.COM

Face Mills • M640 Series

5 䢇

first choice

嘷

alternate choice

2 6 1

catalogue number HPGT06T3DZENGD

cutting edges 6

D 10,98

S 3,97

Rε 1,0

hm 0,10

HPGT-GD Wiper 3

catalogue number HPGT06T3DZERGD3W

WWW.WIDIA.COM

cutting edges 3

䢇

first choice

嘷

alternate choice

D 11,14

䢇䢇䢇䢇嘷䢇嘷嘷

䢇䢇䢇䢇嘷嘷

S 4,00

BS 2,88

嘷

䢇䢇

䢇䢇䢇䢇䢇䢇䢇䢇

P M K N S H

2 1

嘷

Rε 1,0

嘷

䢇䢇嘷嘷

䢇䢇䢇嘷

䢇

TN2510 TN5515 TN6510 TN6525 TN7525

P M K N S H

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535

HPGT-GD

䢇䢇䢇䢇䢇

A39

Indexable Milling • Face Mills

M640 Inserts

Face Mills • M640 Series M640 Cutting Data

Indexable Milling • Face Mills

TN2510 Edge Geometry ..AL ..LD ..GD

TN5515

TN6501

0,06 0,10 0,14

0,21 0,29

0,28 0,40

390

300

250

260

200

180

220

170

140

230

180

140

0,12 0,18

0,26 0,36

0,12

0,20

0,07

0,18

0,28

190

140

120

250

190

150

190

140

130

170

130

110

140

110

190

150

140

130

100

240

190

150

13.1 13.2 14.1

210 110

150 80

130 70

0,39 0,55

0,14 0,21

0,30 0,42

0,40 0,58

200

690

500

340

530

390

280

480

350

250

380

280

530

400

300

410

310

230

370

280

210

300

220

170

610

400

300

460

310

230

420

280

210

340

220

170

390

290

220

300

220

170

270

200

150

220

160

120

19 20 21

150 400

370 300

290 220

370 310

290 230

220 180

340 280

260 210

200 160

270 220

210 170

160 130

2000

1050

650

1900

1000

620

980

550

450

930

525

430

1800

950

600

1700

905

570

1050

650

500

1000

620

475

750

500

350

715

475

330

—

29 30 31

— —

34 35 36 37 38.1

130

105

38.2

130

105

39.1 39.2

110 110

85 85

65 65

A40

0,29 0,40

14.3 14.4 15

0,13 0,20

14.2

32 S

TN6520

vc (m/min)

TN6510

0,35 0,50

Material Group

TN6502

feed per tooth fz (mm)

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

Face Mills • M640 Series M640 Cutting Data TN6540

TN7525

TN7535

THM

THM-U

0,35 0,45

Edge Geometry ..AL ..LD ..GD

feed per tooth fz (mm) 0,15 0,10 0,12

0,21 0,26

0,29 0,37

0,13 0,17

0,29 0,35

0,39 0,50

0,10 0,12

0,21 0,26

0,28 0,36

0,12 0,15

0,26 0,32

0,35

0,50

0,15

0,35

0,50

350

270

230

290

220

190

410

320

280

360

280

240

Material Group 1

240

180

160

200

150

130

290

220

195.5

250

190

170

200

150

130

170

130

110

240

180

160

210

160

140

210

160

130

170

130

110

250

190

160

215

170

140

170

130

110

140

100

210

150

130

180

130

110

230

170

140

190

140

120

280

210

170

240

180

150

170

130

120

140

110

100

210

160

140

180

140

120

150

120

100

130

100

180

140

120

160

120

100

130

100

110

160

120

140

100

170

140

130

140

120

100

210

170

149.5

180

150

130

10 11

vc (m/min)

120

100

140

100

120

220

170

140

180

144

120

270

200

170

230

180

150

190 100 190

140 70 120

120 60 90

160 80 160

120 64 100

100 50 70

230 120 230

170 90 140

140 70 100

200 100 200

150 80 120

120 60 90

13.1 13.2 14.1

150

130

180

110

160

14.2

120 100 —

70 60 —

50 40 —

100 80 —

60 50 —

40 40 —

140 120

80 70

60 50

120 100 —

70 60 —

50 40 —

—

14.3 14.4 15

—

240

180

160

200

150

130

250

190

165

230

170

150

200

150

130

170

130

110

210

160

140

190

140

130

— —

— — 1000

— — 750

— — 600

1800

950

590

19 20 21

500

360

300

880

500

405

1000

750

600

1600

860

540

800

600

500

950

590

450

500

350

250

680

450

315

—

670

500

310

—

700

610

500

—

750

660

540

— — 40

— — 25

— — —

750 700

650 655

530 500

29 30 31

—

80 70

50 45

40 35

80 60

40 30

— —

36 37 38.1 38.2 39.1 39.2

WWW.WIDIA.COM

Indexable Milling • Face Mills

TN6525

A41

Face Mills M660 Series Introduction

The Ideal Heavy Duty Face Milling Platform • M660 Series The M660 Series, with its strong tool body design and perfect axial and radial runout, is the ultimate high-performance booster in the heavy machining of steel and cast iron.

• Three tailor-made chipbreakers and large chip gash for excellent evacuation. • Easy, safe, and stable clamping ensures accurate indexing. • Thick inserts for reliability and high MRR capability.

M660 Strong tool body design for high metal removal rates (MRR).

Three tailor-made chipbreakers (-20, -21, -31) for all heavy-duty applications in steel and cast iron. Positive rake angle:

Large chip gash for excellent chip evacuation.

Easy-to-use, safe clamping:

• Soft cutting action. • A reduction in spindle power requirement, chipping in cast iron, and burrs in steel. • High feed rate capability.

One insert screw enables fast, accurate indexing.

Low axial and radial runout.

Strong tool body design. A42

Integrated wiper facet: Good surface finish in heavy roughing applications. Thick inserts for reliability and high MRR capability.

Face Mills M660 Series Introduction M660 SN1205..

Max depth of cut: 6,4mm

Lead angle: 45° Indexes per insert: 4 Diameter: 20mm–160mm

Pages: A44–A49

Insert Geometry

Recommended Use

K First choice for light machining in steel, stainless steel, and cast iron.

S H

Indexable Milling • Face Mills

Face Mills

Low cutting forces — best option for unstable conditions and low-power machines.

First choice for general machining in cast iron.

First choice for general to heavy machining in steel and stainless steel. Best option for general-purpose use.

First choice wiper insert for finishing steel. 11

Chipbreaker in wiper area. Use wiper inserts in combination with periphery ground inserts.

First choice wiper insert for finishing cast iron. 12

No chipbreaker in wiper area. Use wiper inserts in combination with periphery ground inserts.

M660 SN1505..

Max depth of cut: 8,0mm

Lead angle: 45° Indexes per insert: 4 Diameter: 63mm–160mm

Insert Geometry

Recommended Use

K 21

First choice for general to heavy machining in cast iron.

Pages: A50–A52

First choice for general to heavy machining in steel and stainless steel. Best option for general-purpose use.

A43

Face Mills • M660 Series M660 Tool Bodies • SN1205..

Indexable Milling • Face Mills

• Four cutting edges. • Strong tool body design. • Excellent chip evacuation. L L2

D1 max

Ap1 max 45˚

M660 order number 2002367 2002370

catalogue number 12396202200 12396202600

D1 20 25

D1 max 34 39

2003500 2003522

12396203200 12396203600

32 40

46 54

D 25 25

L 86 91

L2 30 35

32 100 40 32 100 40

Ap1 max 6,4 6,4

Z 2 2

max RPM 17000 15000

coolant supply Yes Yes

kg 0,3 0,4

6,4 6,4

3 4

13500 12000

Yes Yes

0,7 0,8

M660 • Spare Parts

A44

D1 20 25

insert screw 12148007200 12148007200

Nm 3,5 3,5

Torx driver 12148007500 12148007500

32 40

12148007200 12148007200

3,5 3,5

12148007500 12148007500

WWW.WIDIA.COM

Face Mills • M660 Series M660 Tool Bodies • SN1205..

M660 order number 2003533 2003541

catalogue number 12396206000 12396203800

D1 40 50

D1 max 54 64

D 22 22

D4 — —

D6 L 50 45 50 40

Ap1 max 6,4 6,4

Z 3 4

max RPM 14000 12500

coolant supply Yes Yes

kg 0,5 0,5

2003558 2003575

12396204200 12396204600

63 80

77 94

22 27

— —

50 40 60 50

6,4 6,4

5 6

11000 9900

Yes Yes

0,6 1,2

2003582 2003679

12396205000 12396205400

100 125

113 138

32 40

— —

78 50 89 63

6,4 6,4

7 8

8900 7900

No No

1,6 2,8

2003780

12396205800

160

173

40 66,7

90 63

6,4

7000

4,1

M660 • Spare Parts D1 40 50

insert screw 12148007200 12148007200

Nm 3,5 3,5

Torx driver 12148007500 12148007500

63 80

12148007200 12148007200

3,5 3,5

12148007500 12148007500

100 125

12148007200 12148007200

3,5 3,5

12148007500 12148007500

160

12148007200

3,5

12148007500

WWW.WIDIA.COM

A45

Indexable Milling • Face Mills

• Four cutting edges. • Strong tool body design. • Excellent chip evacuation.

Face Mills • M660 Series

D 12,70

嘷

alternate choice

L10 12,70

S 5,51

BS 1,54

catalogue number SNKT1205AZR21

cutting edges 4

D 12,70

䢇

first choice

嘷

alternate choice

L10 12,70

S 5,56

catalogue number SNMT1205AZR31

cutting edges 4

D 12,70

䢇

first choice

嘷

alternate choice

L10 12,70

S 5,56

BS 1,54

SNKT-31

catalogue number SNKT1205AZR31

A46

cutting edges 4

D 12,70

L10 12,70

䢇

first choice

嘷

alternate choice

S 5,56

BS 1,54

䢇

䢇䢇䢇䢇䢇䢇

hm 0,15

P M K N S H

hm 0,16

P M K N S H

嘷

䢇

P M K N S H

BS 1,54

SNMT-31

䢇嘷嘷嘷䢇䢇嘷

hm 0,10

SNKT-21

䢇䢇䢇䢇

TN2510 TN5515 TN6540 TN7525 TN7535 TTI25

cutting edges 4

first choice

嘷

䢇

嘷

䢇䢇嘷嘷

䢇䢇

嘷䢇嘷

䢇

䢇䢇䢇䢇䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷

嘷䢇嘷嘷

嘷嘷

䢇䢇

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535 TTM

catalogue number SNKT1205AZER20

䢇

P M K N S H

TN2510 TN5515 TN7525 TTI25 THM

SNKT-20

䢇䢇䢇䢇䢇䢇䢇

嘷

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷

䢇䢇嘷嘷

嘷嘷

䢇䢇

hm 0,16

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535 TTM

Indexable Milling • Face Mills

M660 Inserts • SN1205..

䢇䢇䢇䢇䢇䢇䢇

WWW.WIDIA.COM

Face Mills • M660 Series

XNKT-12 Wiper

嘷

alternate choice

cutting edges 1

L10 12,70

S 5,15

XNKT-11 Wiper

catalogue number XNKT1205AZER11

WWW.WIDIA.COM

cutting edges 1

䢇

first choice

嘷

alternate choice

L10 12,70

S 5,15

䢇䢇䢇

䢇

BS 8,00

P M K N S H

BS 8,00

䢇䢇嘷嘷

TN2510 TN5505 TN5515 TN7525 TTI25

first choice

嘷

䢇䢇䢇䢇䢇

嘷

䢇䢇嘷嘷

䢇䢇䢇

嘷䢇嘷

䢇

TN2510 TN5505 TN5515 TN7525 TTI25 THM

catalogue number XNKT1205AZTR12

䢇

P M K N S H

䢇䢇䢇䢇䢇䢇

A47

Indexable Milling • Face Mills

M660 Inserts • SN1205..

Face Mills • M660 Series M660 Cutting Data • SN1205..

Indexable Milling • Face Mills

TN2510 Edge Geometry ..20 ..21 ..31

TN5515

TN6520

TN6540

0,08 0,10 0,14

0,13 0,21 0,21

0,16 0,28 0,40

0,10 0,12 0,18

0,16 0,26 0,26

0,20 0,35 0,50

0,12 0,14 0,21

390

300

250

350

270

230

290

220

190

260

200

180

240

180

160

200

150

130

230

170

140

200

150

130

170

130

110

230

180

140

210

160

130

170

130

110

190

140

120

170

130

110

140

100

250

190

150

230

170

140

190

140

120

190

140

130

170

130

120

140

110

100

170

130

110

150

120

100

130

100

140

110

130

100

110

190

150

140

170

140

130

140

120

100

130

100

120

100

240

190

150

220

170

140

180

144

120

13.1 13.2 14.1

210 110

150 80

130 70

190 96 190

140 70 120

120 60 90

160 80 160

120 60 100

100 50 70

14.2

150

130

14.3 14.4 15

690

500

340

530

390

280

380

280

200

120 100 —

70 60 —

50 40 —

100 80 —

60 50 —

40 40 —

530

400

300

410

310

230

300

220

170

—

610

400

300

460

310

230

340

220

170

240

180

160

200

150

130

Material Group

TN6525

feed per tooth fz (mm) 0,18 0,30 0,30

0,23 0,40 0,58

0,08

0,12

0,15

0,11

0,18

0,22

0,11

0,24

0,34

0,17

0,35

0,50

vc (m/min)

390

290

220

300

220

170

220

160

120

200

150

130

170

130

110

19 20 21

445 400

370 300

290 220

370 310

290 230

220 180

270 220

210 170

160 130

— —

22 23 24 N

25 26 27 28

29 30 31

36 37 38.1

80 70

50 45

40 35

130

105

38.2

130

105

39.1 110 85 65 39.2 110 85 65 First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

A48

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

Face Mills • M660 Series M660 Cutting Data • SN1205.. TN7535

TTI25

THM

TTM

0,45

Edge Geometry ..20 ..21 ..31

feed per tooth fz (mm) 0,08 0,10 0,12

0,13 0,21 0,26

0,16 0,28 0,36

0,10

0,16

0,20

0,15

0,32

0,45

0,10 0,12 0,18

0,16 0,24 0,42

0,20 0,32 0,60

0,12 0,15

0,26 0,32

0,35 0,45

0,15

0,32

410

320

280

360

280

240

450

350

300

220

200

180

Material Group 1

290

220

190

250

190

170

380

280

240

160

130

120

240

180

160

210

160

140

310

240

200

130

100

250

190

160

220

170

140

350

260

220

140

110

100

210

150

130

180

130

110

—

110

280

210

170

240

180

150

380

280

220

160

130

120

210

160

140

180

140

120

310

220

190

120

100

180

140

120

160

120

100

250

180

150

100

vc (m/min)

160

120

140

100

—

210

170

150

180

150

130

360

270

220

140

110

100

10 11

140

100

120

—

270

200

170

230

180

150

350

260

220

150

120

110

230 120 230

170 90 140

140 70 100

200 100 200

150 75 120

120 60 90

300 150 300

230 120 240

200 100 180

130 70 120

100 50 80

90 40 60

13.1 13.2 14.1

180

110

160

250

220

160

100

14.2

140 120

80 70

60 50

120 100 —

70 60 —

60 40 —

190 150

160 120

110 90 —

—

80 60 —

60 50 —

40 40 —

14.3 14.4 15

—

250

190

170

230

170

150

180

140

120

210

160

140

190

140

130

150

120

100

— —

— — 1000

— — 750

— — 600

— —

19 20 21

500

360

300

1000

750

600

800

600

500

350

250

—

— — 40

— — 25

— — —

29 30 31

—

80 60

40 30

— —

36 37 38.1 38.2 39.1 39.2

WWW.WIDIA.COM

A49

Indexable Milling • Face Mills

TN7525

Face Mills • M660 Series M660 Tool Bodies • SN1505..

Indexable Milling • Face Mills

• Four cutting edges. • Strong tool body design. • Thick inserts for reliability.

M660 order number 2003559 2003576

catalogue number 12396214200 12396214600

D1 63 80

D1 max 80 97

D 22 27

D4 — —

D6 L 50 40 60 50

Ap1 max 8,0 8,0

Z 5 6

max RPM 11000 9900

coolant supply Yes Yes

kg 0,6 1,2

2003593 2003680

12396215000 12396215400

100 125

117 142

32 40

— —

78 50 89 63

8,0 8,0

7 8

8900 7900

No No

1,6 2,8

2003781

12396215800

160

177

40 66,7

90 63

8,0

7000

4,1

M660 • Spare Parts

A50

D1 63 80

insert screw 12148007200 12148007200

Nm 3,5 3,5

Torx driver 12148007500 12148007500

100 125

12148007200 12148007200

3,5 3,5

12148007500 12148007500

160

12148007200

3,5

12148007500

WWW.WIDIA.COM

Face Mills • M660 Series

D 15,88

嘷

alternate choice

L10 15,88

S 5,56

BS 2,00

SNMT-31

catalogue number SNMT1505AZR31

cutting edges 4

D 15,88

䢇

first choice

嘷

alternate choice

L10 15,88

S 5,56

BS 2,00

SNKT-31

catalogue number SNKT1505AZR31

WWW.WIDIA.COM

cutting edges 4

D 15,88

L10 15,88

䢇

first choice

嘷

alternate choice

S 5,56

BS 2,00

hm 0,15

P M K N S H

䢇

䢇䢇䢇嘷嘷嘷䢇嘷

嘷

TN5515 TN6525 TN7525 TN7535

cutting edges 4

first choice

hm 0,16

䢇䢇䢇䢇

P M K N S H

hm 0,16

䢇䢇嘷嘷䢇

嘷

TN5515 TN7525 TN7535

catalogue number SNKT1505AZR21

䢇

P M K N S H

TN5515

SNKT-21

䢇䢇䢇

A51

Indexable Milling • Face Mills

M660 Inserts • SN1505..

Face Mills • M660 Series M660 Cutting Data • SN1505..

Indexable Milling • Face Mills

TN5515 Edge Geometry ..21 ..31

TN6525

TN7525 feed per tooth fz (mm)

0,12 0,18

0,26 0,26

0,35 0,50

0,11

0,24

0,34

Material Group

0,12

0,26

0,36

0,15

0,32

0,45

240

vc (m/min) 1

350

270

230

410

320

280

360

280

240

180

160

290

220

190

250

190

170

200

150

130

240

180

160

210

160

140

210

160

130

250

190

160

215

170

140

170

130

110

210

150

130

180

130

110

230

170

140

280

210

170

240

180

150

170

130

120

210

160

140

180

140

120

150

120

100

180

140

120

160

120

100

130

100

160

120

140

100

170

140

130

210

170

150

180

150

130

120

140

100

120

220

170

140

270

200

170

230

180

150

13.1 13.2 14.1

190 96 190

140 70 120

120 60 90

230 120 230

170 90 140

140 70 100

200 100 200

150 80 120

120 60 90

14.2

150

180

110

160

100

14.3 14.4 15

60 50

280

50 40 —

80 70

390

70 60 —

140 120

530

120 100 —

70 60 —

50 40 —

410

310

230

—

460

310

230

240

180

160

250

190

170

300

220

170

200

150

130

210

160

140

19 20 21

370 310

290 230

220 180

— —

22 23 24 N

25 26 27 28 29 30 31 32 33

34 35 36 37 38.1

38.2 39.1 39.2

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

A52

TN7535

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

THE POWER OF CUSTOM SOLUTIONS

Superabrasive Precision Milling Tools and Inserts WIDIA brings the power of custom solutions to Indexable Milling,Turning, and Holemaking, further establishing our ability to offer superabrasive cutting tools for all applications. • Super-feed, fine-pitch cutter maximises the number of inserts. • Heat deflected from cutting edge to prevent premature wear. • PCD-tipped cartridges and inserts enable higher metal removal rates. • Rigid, wedge-type locking device eliminates movement in the pocket. • Increased tool life.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

Indexable Milling • 90˚ Shoulder Mills M6800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A56–A72 M6800S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A58–A61 M6800M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A62–A66 M6800LX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A68–A72 M690 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A74–A83 M690 SD1204.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A76–A79 M690 SD1506.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A80–A82 M680 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A84–A97 M680+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A86–A91 M680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A92–A97

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A55

90˚ Shoulder Mills M6800 Series Introduction

The New Dimension in Indexable End Milling • M6800 Series The highly positive axial rake angle and unique geometry of the M6800 Series enable you to attain true 90˚ shoulders with low cutting forces and smooth, effortless cutting performance.

M6800 • Low cutting forces and smooth cutting performance with high rake angle. • Enhanced geometry for excellent surface finish.

Through tool coolant.

Optimised relief angles.

• Accurate pocket design due to true 90˚ shoulders.

Hard nickel-coated bodies.

Increasing rake angle.

A56

Maximum chip evacuation.

90˚ Shoulder Mills M6800 Series Introduction M6800S

Max depth of cut: 6,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 12mm–63mm

Insert Geometry

Recommended Use

K S

Pages: A58–A61

Reduced cutting forces in light machining. Use for optimisation and reduced cutting forces.

Indexable Milling • 90˚ Shoulder Mills

90° Shoulder Mills

First choice for all materials and applications. Best option for general-purpose use.

M6800M

Max depth of cut: 10,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 16mm–160mm

Insert Geometry

K AL

Recommended Use First choice for aluminium and non-ferrous machining. Polished rake face.

Pages: A62–A66

M6800LX

Max depth of cut: 15,7mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–160mm

K N S

First choice for machining stainless steel and low-carbon steel. Reduced cutting forces up to 20% versus ML geometry.

First choice for general machining in steel and cast iron. Best option for general-purpose use.

Pages: A68–A72

A57

90˚ Shoulder Mills • M6800 Series M6800S Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish. • Ramping capability.

M6800S Ap1 max 6,0 6,0

Z 2 2

max ramp angle 2.0° 2.0°

max RPM 46200 44800

coolant supply Yes Yes

kg 0,1 0,1

16 16 100 20 16 16 100 20

6,0 6,0

3 4

3.0° 3.0°

43200 43200

Yes Yes

0,2 0,2

12396441400 12396441600

17 16 100 20 18 16 100 21

6,0 6,0

3 3

1.5° 1.5°

42400 41600

Yes Yes

0,2 0,2

3577811 3577812

12396441800 12396442000

20 16 110 20 20 16 110 20

6,0 6,0

4 5

2.0° 2.0°

40200 40200

Yes Yes

0,2 0,2

3577813 3577814

12396442200 12396442400

20 20 110 20 20 20 110 20

6,0 6,0

4 5

2.0° 2.0°

40200 40200

Yes Yes

0,2 0,3

3577815 3577816

12396442600 12396442800

21 20 110 20 25 20 120 25

6,0 6,0

4 5

1.8° 1.3°

39500 37000

Yes Yes

0,2 0,2

3577817 3577818

12396443000 12396443200

25 20 120 25 25 25 120 25

6,0 6,0

7 5

1.3° 1.3°

37000 37000

Yes Yes

0,3 0,5

3577819 3577820

12396443400 12396443600

25 25 120 25 26 25 120 25

6,0 6,0

7 5

1.3° 1.2°

37000 36500

Yes Yes

0,5 0,5

3577821 3577822

12396443800 12396444000

32 32 130 30 32 32 130 30

6,0 6,0

6 8

.8° .8°

33600 33600

Yes Yes

0,5 0,8

3577823

12396444200

33 32 130 30

6,0

.5°

33100

Yes

0,5

order number 3577805 3577806

catalogue number 12396440600 12396440800

3577807 3577808

12396441000 12396441200

3577809 3577810

D 12 12 14 12

L L2 80 18 80 18

M6800S • Spare Parts

A58

D1 12 14

insert screw 12146120600 12146120600

Nm 0,5 0,5

Torx wrench 12148005900 12148005900

16 17

12146120700 12146120700

0,5 0,5

12148005900 12148005900

18 20

12146120700 12146120700

0,5 0,5

12148005900 12148005900

21 25

12146120700 12146120700

0,5 0,5

12148005900 12148005900

26 32

12146120700 12146120700

0,5 0,5

12148005900 12148005900

12146120700

0,5

12148005900

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90˚ Shoulder Mills • M6800 Series M6800S Tool Bodies

M6800S order number 3577782 3577803

catalogue number 12396430400 12396431000

D1 D D6 L 40 22 38 40 50 22 40 40

Ap1 max 6,0 6,0

Z 10 12

max ramp angle — —

max RPM 30500 27700

coolant supply Yes Yes

kg 0,3 0,4

3577804

12396431600

63 22 40 40

6,0

—

24900

Yes

0,6

M6800S • Spare Parts D1 40 50

insert screw 12146120700 12146120700

Nm 4,0 4,0

Torx driver 12148005900 12148005900

12146120700

4,0

12148005900

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A59

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish.

90˚ Shoulder Mills • M6800 Series

catalogue number BDMT070302ERMS BDMT070304ERMS

cutting edges 2 2

L10 7,00 7,00

䢇

first choice

嘷

alternate choice

W 4,54 4,55

S 2,60 2,60

P M K N S H

BS 1,28 1,09

Rε 0,2 0,4

BDMT-ML

A60

䢇

first choice

嘷

alternate choice

hm 0,06 0,06

P M K N S H

catalogue number BDMT070302ERML BDMT070304ERML

cutting edges 2 2

L10 7,00 7,00

W 4,54 4,55

S 2,60 2,60

BS 1,28 1,09

Rε 0,2 0,4

hm 0,06 0,08

BDMT070308ERML

7,00

4,57

2,60

0,71

0,8

0,08

嘷䢇䢇䢇

嘷

嘷䢇

TN6405 TN6425 TN6430

BDMT-MS

䢇䢇䢇䢇䢇䢇

嘷䢇䢇䢇

嘷

嘷䢇

TN6405 TN6425 TN6430

Indexable Milling • 90˚ Shoulder Mills

M6800S Inserts

䢇䢇䢇䢇䢇䢇䢇䢇䢇

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90˚ Shoulder Mills • M6800 Series M6800S Cutting Data TN6405 Edge Geometry ..MS ..ML

TN6425 feed per tooth fz (mm)

0,07

0,10

0,06 0,07

0,15

Material Group

0,08 0,10

0,10 0,15

0,06 0,08

0,08 0,12

0,12 0,16

180

vc (m/min) 1

220

180

140

280

230

200

160

125

250

205

160

185

150

120

235

195

155

165

135

105

210

170

135

120

100

155

125

100

155

125

100

200

160

125

100

130

105

135

110

170

140

110 80

100

125

100

110

160

130

100

200

165

130

13.1 13.2 14.1

125 90 200

100 75 140

80 60 90

160 115

130 100

105 80

14.2

155

110

14.3 14.4 15

110 100

85 70

55 45

250

180

120

180

140

100

190

140

100

135

110

210

150

100

150

115

160

115

19 20 21

210 170

130 100

80 60

150 125

100 80

65 50

Indexable Milling • 90˚ Shoulder Mills

TN6430

22 23 24 N

25 26 27 28

29 30 31

—

36 37 38.1

70 70

60 60

— —

65 65

55 55

— —

38.2 39.1 39.2

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

A61

90˚ Shoulder Mills • M6800 Series M6800M Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish. • Ramping capability.

M6800M Ap1 max 10,0 10,0

Z 2 2

max ramp angle 3.0° 3.0°

max RPM 43750 43750

coolant supply No Yes

kg 0,1 0,1

24 25

10,0 10,0

2 3

3.0° 5.0°

43000 41000

Yes Yes

0,2 0,2

81 81

31 27

10,0 10,0

3 3

5.0° 2.5°

41000 39600

Yes Yes

0,3 0,2

25 20 25 25

81 88

30 33

10,0 10,0

3 3

2.5° 2.5°

37500 37500

Yes Yes

0,2 0,3

12396457800 12396458200

28 25 30 25

88 88

30 33

10,0 10,0

3 4

1.5° 1.5°

35800 34800

Yes Yes

0,6 0,4

3577841 3577842

12396458600 12396458800

32 25 88 33 32 32 100 41

10,0 10,0

4 4

1.5° 1.5°

33900 33900

Yes Yes

0,4 0,6

3577843

12396459000

40 32 110 51

10,0

.7°

30000

Yes

0,7

order number 3577831 3577832

catalogue number 12396455800 12396456000

D1 D 16 12 16 16

L L2 68 24 68 25

3577833 3577834

12396456200 12396456600

18 16 20 16

68 68

3577835 3577836

12396456800 12396457000

20 20 22 20

3577837 3577838

12396457400 12396457600

3577839 3577840

M6800M • Spare Parts D1 16 18

insert screw 12146120900 12146120900

Nm 1,2 1,2

Torx driver 12148086600 12148086600

20 22

12146120900 12146120900

1,2 1,2

12148086600 12148086600

25 28

12146120900 12146120900

1,2 1,2

12148086600 12148086600

30 32

12146120900 12146120900

1,2 1,2

12148086600 12148086600

12146120900

1,2

12148086600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A62

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90˚ Shoulder Mills • M6800 Series M6800M Tool Bodies

M6800M D L L2 16 12 100 24 16 16 100 31

Ap1 max 10,0 10,0

Z 2 2

max ramp angle 3.0° 3.0°

max RPM 43750 43750

coolant supply No Yes

kg 0,2 0,3

12396462000 12396462200

18 16 100 24 19 16 100 27

10,0 10,0

2 3

3.0° 3.0°

43000 42000

Yes Yes

0,3 0,3

3577856 3577858

12396462400 12396462800

20 16 110 27 20 20 110 31

10,0 10,0

3 3

5.0° 5.0°

41000 41000

Yes Yes

0,3 0,4

3577859 3577857

12396463000 12396462600

20 20 140 61 20 18 170 31

10,0 10,0

2 2

5.0° 5.0°

41000 41000

Yes Yes

0,4 0,4

3577860 3577861

12396463200 12396463400

20 20 170 61 22 20 110 27

10,0 10,0

2 3

5.0° 2.5°

41000 39600

Yes Yes

0,4 0,4

3577862 3577863

12396463600 12396463800

22 20 170 30 25 20 120 30

10,0 10,0

2 3

2.5° 2.5°

39600 37500

Yes Yes

0,3 0,4

3577865 3577866

12396464200 12396464400

25 25 120 33 25 25 160 61

10,0 10,0

3 2

2.5° 2.5°

37500 37500

Yes Yes

0,5 0,7

3577864 3577867

12396464000 12396464600

25 23 210 33 25 25 210 61

10,0 10,0

2 2

2.5° 2.5°

37500 37500

Yes Yes

0,7 0,7

3577868 3577869

12396464800 12396465000

28 25 120 30 28 25 210 33

10,0 10,0

3 2

1.5° 1.5°

35800 35800

Yes Yes

0,6 0,7

3577870 3577871

12396465200 12396465400

30 25 130 33 32 25 130 33

10,0 10,0

4 4

1.5° 1.5°

34800 33900

Yes Yes

0,6 0,6

3577873 3577874

12396465800 12396466000

32 32 130 41 32 32 200 66

10,0 10,0

4 2

1.5° 1.5°

33900 33900

Yes Yes

0,9 1,3

3577872 3577875

12396465600 12396466200

32 30 250 41 32 32 250 66

10,0 10,0

2 2

1.5° 1.5°

33900 33900

Yes Yes

1,4 1,8

3577876 3577877

12396466400 12396466600

40 32 150 51 40 32 240 66

10,0 10,0

5 2

.7° .7°

30000 30000

No Yes

1,1 1,8

3577878

12396466800

50 32 150 51

10,0

—

22500

Yes

1,2

order number 3577852 3577853

catalogue number 12396461600 12396461800

3577854 3577855

M6800M • Spare Parts D1 16 18

insert screw 12146120900 12146120900

Nm 1,2 1,2

Torx driver 12148086600 12148086600

19 20

12146120900 12146120900

1,2 1,2

12148086600 12148086600

22 25

12146120900 12146120900

1,2 1,2

12148086600 12148086600

28 30

12146120900 12146120900

1,2 1,2

12148086600 12148086600

32 40

12146120900 12146120900

1,2 1,2

12148086600 12148086600

12146120900

1,2

12148086600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

WWW.WIDIA.COM

A63

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish. • Ramping capability.

90˚ Shoulder Mills • M6800 Series M6800M Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish.

M6800M order number 3577824 3577825

catalogue number 12396450400 12396451000

D1 40 50

D D6 L 16 34 40 22 40 40

Ap1 max 10,0 10,0

Z 5 5

max ramp angle — —

max RPM 30000 22500

coolant supply Yes Yes

kg 0,3 0,4

3577826 3868761

12396451600 12396452200

63 80

22 40 40 27 53 50

10,0 10,0

6 7

— —

20500 18500

Yes Yes

0,5 1,1

3868762 3868873

12396452800 12396453200

100 32 65 55 125 40 80 63

10,0 10,0

9 11

— —

17000 15000

Yes Yes

1,8 3,0

M6800M • Spare Parts D1 40 50

insert screw 12146120900 12146120900

Nm 1,2 1,2

Torx driver 12148086600 12148086600

63 80

12146120900 12146120900

1,2 1,2

12148086600 12148086600

100 125

12146120900 12146120900

1,2 1,2

12148086600 12148086600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

M6800M JIS order number 3577355 3577356

catalogue number 16396451600 16396452200

D1 63 80

D 25,40 25,40

D6 L 50 50 53 50

Ap1 max 10,0 10,0

Z 6 7

max ramp angle — —

max RPM 20500 18500

coolant supply Yes Yes

kg 0,8 1,1

3577357 3577358

16396452800 16396453200

100 125

31,75 38,10

65 63 80 63

10,0 10,0

9 11

— —

17000 15000

Yes Yes

2,0 3,4

3577359

16396453600

160

50,80

100 63

10,0

—

13900

Yes

5,0

M6800M • Spare Parts D1 63 80

insert screw 12146120900 12146120900

Nm 1,2 1,2

Torx driver 12148086600 12148086600

100 125

12146120900 12146120900

1,2 1,2

12148086600 12148086600

160

12146120900

1,2

12148086600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A64

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90˚ Shoulder Mills • M6800 Series

BDGT-AL

catalogue number BDGT11T302FRAL BDGT11T304FRAL

cutting edges 2 2

L10 11,00 11,00

W 6,64 6,67

S 3,88 3,88

BS 2,00 1,80

Rε 0,2 0,4

hm 0,08 0,08

BDGT11T308FRAL

11,00

6,68

3,88

1,40

0,8

0,08

BDMT-MS

catalogue number BDMT11T304ERMS BDMT11T308ERMS

cutting edges 2 2

L10 11,00 11,00

W 6,66 6,67

䢇

first choice

嘷

alternate choice

S 3,81 3,81

BS 1,79 1,40

P M K N S H

Rε 0,4 0,8

BDMT-ML 䢇

first choice

嘷

alternate choice

hm 0,08 0,08

P M K N S H

䢇

THR-S

alternate choice

䢇䢇䢇

嘷䢇䢇嘷

䢇

TN6425 TN6430

first choice

嘷

䢇䢇䢇䢇

䢇

䢇嘷

嘷

TN6405 TN6430

䢇

P M K N S H

catalogue number BDMT11T304ERML BDMT11T308ERML

cutting edges 2 2

L10 11,00 11,00

W 6,66 6,67

S 3,81 3,81

BS 1,79 1,40

Rε 0,4 0,8

hm 0,10 0,10

BDMT11T312ERML BDMT11T316ERML

2 2

11,00 11,00

6,69 6,70

3,81 3,81

1,01 0,54

1,2 1,7

0,10 0,10

䢇䢇

BDMT11T320ERML BDMT11T331ERML

2 2

11,00 11,00

6,72 6,76

3,81 3,81

— —

2,1 3,2

0,10 0,10

䢇䢇

WWW.WIDIA.COM

䢇䢇䢇䢇䢇䢇䢇䢇

A65

Indexable Milling • 90˚ Shoulder Mills

M6800M Inserts

90˚ Shoulder Mills • M6800 Series M6800M Cutting Data TN6405

Indexable Milling • 90˚ Shoulder Mills

Edge Geometry ..AL ..MS ..ML

TN6425

TN6430 feed per tooth fz (mm)

0,08 0,08

0,12

0,10

0,15

0,20

Material Group

0,08 0,08

0,10 0,12

0,15 0,20

180

0,05

0,15

0,30

200

vc (m/min) 1

220

180

140

280

230

200

160

125

250

205

160

185

150

120

235

195

155

165

135

105

210

170

135

120

100

155

125

100

155

125

100

200

160

125

100

130

105

135

110

170

140

110 80

100

125

100

110

160

130

100

200

165

130

13.1 13.2 14.1

125 90 200

100 75 140

80 60 90

160 115

130 100

105 80

14.2

155

110

14.3 14.4 15

110 100

85 70

55 45

250

180

120

180

140

100

190

140

100

135

110

210

150

100

150

115

160

115

19 20 21

210 170

130 100

80 60

150 125

100 80

65 50 800

400

200

100

800

400

200

440

220

100

320

170

—

29 30 31

— —

—

36 37 38.1

70 70

60 60

— —

65 65

55 55

— —

38.2 39.1 39.2

A66

THR-S

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

WIDIA M6800 Milling Series M6800S | M6800M | M6800LX Specifically designed to streamline the milling of steel, stainless steel, cast irons, aluminium, and difficult-to-machine materials, the new M6800 Series delivers numerous performance and productivity breakthroughs. • Aggressive ramping rates, high RPM capabilities, and superior surface finish. • Improved flutes and high axial and radial rake angles reduce cutting forces for improved production and greater tool life. • New elliptical angles generate true 90˚ shoulders where required.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

90˚ Shoulder Mills • M6800 Series M6800LX Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish. • Ramping capability.

M6800LX order number 3577882 3577883

catalogue number 12396475000 12396475200

3577884 3577885

12396475400 12396475600

3577886

12396475800

Ap1 max 15,7 15,7

Z 2 2

max ramp angle 8.0° 8.0°

max RPM 35000 35000

coolant supply Yes Yes

kg 0,3 0,4

32 25 92 36 32 32 100 41

15,7 15,7

3 3

5.0° 5.0°

30000 30000

Yes Yes

0,4 0,6

40 32 110 51

15,7

2.5°

25000

Yes

0,7

D1 D 25 20 25 25

L L2 86 37 92 37

M6800LX • Spare Parts D1 25 32

insert screw 12146121000 12146121000

Nm 3,5 3,5

Torx driver 12148082400 12148082400

12146121000

3,5

12148082400

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A68

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90˚ Shoulder Mills • M6800 Series M6800LX Tool Bodies

M6800LX D L L2 25 20 120 37 25 25 120 37

Ap1 max 15,7 15,7

Z 2 2

max ramp angle 8.0° 8.0°

max RPM 35000 35000

coolant supply Yes Yes

kg 0,4 0,6

12396480400 12396480600

25 25 160 61 25 25 210 61

15,7 15,7

2 2

8.0° 8.0°

35000 35000

Yes Yes

0,7 0,8

3577891 3577892

12396480800 12396481000

28 25 210 37 32 25 130 41

15,7 15,7

2 3

5.0° 5.0°

32500 30000

Yes Yes

0,7 0,6

3577893 3577894

12396481200 12396481400

32 32 130 41 32 32 200 66

15,7 15,7

3 2

5.0° 5.0°

30000 30000

Yes Yes

0,9 1,3

3577895 3577896

12396481600 12396481800

32 32 250 66 40 32 150 51

15,7 15,7

2 4

5.0° 2.5°

30000 25000

Yes Yes

1,5 1,1

3577897 3577898

12396482000 12396482200

40 32 240 65 50 32 150 51

15,7 15,7

2 4

2.5° —

25000 17000

Yes Yes

1,8 1,7

order number 3577887 3577888

catalogue number 12396480000 12396480200

3577889 3577890

M6800LX • Spare Parts D1 25 28

insert screw 12146121000 12146121000

Nm 3,5 3,5

Torx driver 12148082400 12148082400

32 40

12146121000 12146121000

3,5 3,5

12148082400 12148082400

12146121000

3,5

12148082400

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

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A69

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish. • Ramping capability.

90˚ Shoulder Mills • M6800 Series M6800LX Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• 90˚ shoulders. • Excellent surface finish.

M6800LX order number 3577879 3577880

catalogue number 12396470400 12396471000

D1 40 50

D 16 22

D6 34 40

L 40 40

Ap1 max 15,7 15,7

Z 4 4

max RPM 25000 17000

coolant supply Yes Yes

kg 0,3 0,4

3577881 3868874

12396471600 12396472200

63 80

22 27

40 53

40 50

15,7 15,7

5 6

14500 12000

Yes Yes

1,0 1,5

3868875 3868876

12396472800 12396473200

100 125

32 40

65 80

55 63

15,7 15,7

7 9

10500 8900

Yes Yes

1,3 3,4

M6800LX • Spare Parts D1 40 50

insert screw 12146121000 12146121000

Nm 3,5 3,5

Torx driver 12148082400 12148082400

63 80

12146121000 12146121000

3,5 3,5

12148082400 12148082400

100 125

12146121000 12146121000

3,5 3,5

12148082400 12148082400

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

M6800LX JIS order number 3577360 3577361

catalogue number 16396471600 16396472200

D1 63 80

D 25,40 25,40

D6 50 53

L 50 50

Ap1 max 15,7 15,7

Z 5 6

max RPM 14500 12000

coolant supply Yes Yes

kg 1,0 1,5

3577362 3577363

16396472800 16396473200

100 125

31,75 38,10

65 80

63 63

15,7 15,7

7 9

10500 8900

Yes Yes

1,5 3,8

3577364

16396473600

160

50,80

100

15,7

7400

Yes

3,8

M6800LX • Spare Parts D1 63 80

insert screw 12146121000 12146121000

Nm 3,5 3,5

Torx driver 12148082400 12148082400

100 125

12146121000 12146121000

3,5 3,5

12148082400 12148082400

160

12146121000

3,5

12148082400

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A70

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90˚ Shoulder Mills • M6800 Series

BDGT-AL

catalogue number BDGT170404FRAL BDGT170408FRAL

cutting edges 2 2

L10 17,00 17,00

W 9,60 9,63

S 5,10 5,10

BS 2,30 1,90

Rε 0,4 0,8

hm 0,08 0,08

BDGT170420FRAL BDGT170431FRAL

2 2

17,00 17,00

9,66 9,69

5,10 5,10

0,60 —

2,1 3,2

0,08 0,08

BDMT-MS

catalogue number BDMT170404ERMS BDMT170408ERMS

cutting edges 2 2

L10 17,00 17,00

䢇

first choice

嘷

alternate choice

W 9,59 9,60

S 4,90 4,90

BS 2,28 1,88

P M K N S H

Rε 0,4 0,8

BDMT-ML 䢇

first choice

嘷

alternate choice

hm 0,08 0,08

P M K N S H

䢇

THR-S

alternate choice

䢇䢇䢇䢇

䢇

䢇嘷

嘷

TN6425 TN6430

first choice

嘷

䢇䢇䢇䢇

䢇

䢇嘷

嘷

TN6405 TN6430

䢇

P M K N S H

catalogue number BDMT170404ERML BDMT170408ERML

cutting edges 2 2

L10 17,00 17,00

W 9,59 9,60

S 4,90 4,90

BS 2,28 1,88

Rε 0,4 0,8

hm 0,10 0,10

BDMT170412ERML BDMT170416ERML

2 2

17,00 17,00

9,61 9,61

4,90 4,90

1,49 1,05

1,2 1,7

0,10 0,10

䢇䢇

BDMT170420ERML BDMT170431ERML

2 2

17,00 17,00

9,62 9,66

4,90 4,90

0,64 —

2,1 3,2

0,10 0,10

䢇䢇

WWW.WIDIA.COM

䢇䢇䢇䢇䢇䢇䢇䢇

A71

Indexable Milling • 90˚ Shoulder Mills

M6800LX Inserts

90˚ Shoulder Mills • M6800 Series M6800LX Cutting Data TN6405

Indexable Milling • 90˚ Shoulder Mills

Edge Geometry ..AL ..MS ..ML

TN6425

TN6430

0,08

0,10

0,15

220

180

140

200

160

125

185

150

120

0,08

0,12

0,20

Material Group

0,08 0,08

0,10 0,12

0,15 0,20

280

230

180

250

205

160

235

195

155

0,05

0,15

0,30

200

vc (m/min)

165

135

105

210

170

135

120

100

155

125

100

155

125

100

200

160

125

100

130

105

135

110

170

140

110 80

100

125

100

110

160

130

100

200

165

130

13.1 13.2 14.1

125 90 200

100 75 140

80 60 90

160 115

130 100

105 80

14.2

155

110

14.3 14.4 15

110 100

85 70

55 45

250

180

120

180

140

100

190

140

100

135

110

210

150

100

150

115

160

115

19 20 21

210 170

130 100

80 60

150 125

100 80

65 50 800

400

200

100

800

400

200 100

440

220

320

170

—

29 30 31

— —

—

36 37 38.1

70 70

60 60

— —

65 65

55 55

— —

38.2 39.1 39.2

A72

THR-S

feed per tooth fz (mm)

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

On the Web

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A73

90˚ Shoulder Mills M690 Series Introduction

An Excellent Option for Slot and Profile Milling • M690 Series 90˚ Shoulder Mills Designed to streamline even your most challenging milling operations, the M690 Series provides optimal chip evacuation, excellent shoulder finish, free cutting action, and solid tool design for optimal insert support.

M690 • Strong insert and tool design for maximum productivity. • Four cutting edges enable excellent machining economy.

Positive pockets and geometry for free cutting action.

• New “SDMX” inserts — helical cutting edge for smooth cutting.

Strong tool design for optimum insert support.

Accurate PSTS inserts offer excellent shoulder finish.

A74

Designed for optimal chip evacuation.

90˚ Shoulder Mills M690 Series Introduction M690 SD1204..

Max depth of cut: 10,0mm

Insert Geometry

Recommended Use

Lead angle: 90° Indexes per insert: 4 Diameter: 50mm–160mm

Pages: A76–A79

M690 SD1506..

Max depth of cut: 12,0mm

Positive geometry for light duty machining or shouldering with small engagements.

Indexable Milling • 90˚ Shoulder Mills

90˚ Shoulder Mills

New geometry designed to provide protection and soft cutting. First choice for general machining in all materials.

Lead angle: 90° Indexes per insert: 4 Diameter: 50mm–125mm

Pages: A80–A82

SDMX.. MH

SDMT.. MH

New geometry designed to provide the highest protection with soft cutting action. First choice for heavy machining in steel and cast iron.

Protected edge geometry for heavy machining.

A75

90˚ Shoulder Mills • M690 Series M690 Tool Bodies • SD1204..

Indexable Milling • 90˚ Shoulder Mills

• Four cutting edges. • 90° shoulders. • Excellent for slot and profile milling.

M690 order number 2003556 2003557

catalogue number 12396953800 12396954000

D1 50 50

D 22 22

D4 — —

D6 L 47 40 47 40

Ap1 max 10,0 10,0

Z 4 5

max RPM 22400 22400

coolant supply Yes Yes

kg 0,3 0,3

2003573 2003574

12396954200 12396954400

63 63

22 22

— —

50 40 50 40

10,0 10,0

5 6

20000 20000

Yes Yes

0,5 0,5

2003580 2003581

12396954600 12396954800

80 80

27 27

— —

60 50 60 50

10,0 10,0

6 8

17700 17700

Yes Yes

1,0 1,1

2003596 2003597

12396955000 12396955200

100 100

32 32

— —

78 50 78 50

10,0 10,0

8 10

15800 15800

No No

1,5 1,6

2003693 2003694

12396955400 12396955600

125 125

40 40

— —

89 63 89 63

10,0 10,0

9 12

14200 14200

No No

3,0 3,0

2003793 2003794

12396955800 12396956000

160 160

40 40

66,7 66,7

90 63 90 63

10,0 10,0

12 15

12500 12500

No No

3,6 3,6

M690 • Spare Parts

A76

D1 50 63

insert screw 12148037700 12148037700

Nm 4,0 4,0

Torx driver 12148000600 12148000600

80 100

12148037700 12148037700

4,0 4,0

12148000600 12148000600

125 160

12148037700 12148037700

4,0 4,0

12148000600 12148000600

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90˚ Shoulder Mills • M690 Series

嘷

alternate choice

D 12,70

L10 12,70

S 4,77

BS —

Rε 1,2

hm 0,08

catalogue number SDMX120408RMM SDMX120412RMM

cutting edges 4 4

first choice

嘷

alternate choice

D 12,70 12,70

L10 12,70 12,70

BS 1,93 1,54

嘷

alternate choice

Rε 0,8 1,2

cutting edges 4 4

D 12,70 12,70

L10 12,70 12,70

S 4,76 4,76

BS 1,93 1,54

Rε 0,8 1,2

hm 0,14 0,14

SDMX120416RMH

12,70

4,76

1,50

1,6

0,14

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cutting edges 4

D 12,70

first choice

嘷

alternate choice

L10 12,70

S 4,81

BS —

Rε 1,2

hm 0,14

䢇嘷嘷

嘷

䢇

䢇䢇䢇䢇䢇䢇䢇䢇䢇

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嘷

䢇

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䢇䢇䢇䢇嘷嘷

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嘷嘷

嘷

䢇

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25 THM TTM

catalogue number SDMT1204PDRMH

䢇

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

hm 0,10 0,10

catalogue number SDMX120408RMH SDMX120412RMH

P M K N S H

嘷

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

P M K N S H

SDMT-MH

嘷嘷

䢇

SDMX-MH first choice

嘷

䢇

P M K N S H

S 4,76 4,76

䢇

䢇嘷

䢇䢇䢇䢇嘷嘷

SDMX-MM 䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷

TN5515 TN6525 TN6540 TN7525 TN7535

cutting edges 4

first choice

嘷

TN5515 TN6520 TN6525 TN6540 TN7525 TN7535

catalogue number SDMT1204PDRML

䢇

P M K N S H

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25 THM TTM

SDMT-ML

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

A77

Indexable Milling • 90˚ Shoulder Mills

M690 Inserts • SD1204..

90˚ Shoulder Mills • M690 Series M690 Cutting Data • SD1204.. TN2510

Indexable Milling • 90˚ Shoulder Mills

Edge Geometry ..ML ..MM ..MH

TN5515

TN6510

TN6525

TN6540

0,06

0,11

0,16

0,08 0,10 0,14

0,14 0,17 0,24

0,20 0,25 0,34

0,07

0,11

0,19

0,27

0,13

360

280

230

300

230

190

250

200

170

280

220

190

230

180

150

170

140

120

0,16

Material Group

TN6520

feed per tooth fz (mm)

0,28

0,39

0,08 0,12

0,14 0,20

0,21 0,28

0,11 0,15

0,19 0,26

0,28 0,37

vc (m/min)

230

180

160

190

140

130

140

110

100

240

190

170

200

150

140

150

120

100

210

140

130

170

120

110

130

260

210

170

220

170

140

170

130

100

210

170

130

170

140

110

130

100

180

130

120

140

110

100

110

170

120

100

140

100

210

170

140

170

140

120

130

100

130

110

260

200

170

220

160

140

160

120

100

13.1 13.2 14.1

230 120

170 80

130 70

190 100 190

140 70 120

110 50 80

140 70 140

100 50 90

80 40 60

14.2

150

100

120

14.3 14.4 15

370

270

220

330

240

200

310

230

190

290

210

120 100 —

80 60 —

50 45 —

90 80 —

50 45 —

45 35 —

300

210

180

255

190

165

240

180

160

220

160

140

—

290

220

170

275

210

165

260

200

160

240

180

150

230

180

150

170

140

120

260

150

110

210

120

200

120

180

110

190

140

130

140

110

100

19 20 21

310 240

190 160

100 110

275 220

165 140

145 100

260 210

160 140

130 100

240 190

140 120

120 90

— —

170

22 23 24 N

25 26 27 28

29 30 31

36 37 38.1

70 60

40 30

30 25

100

38.2

100

39.1 39.2

90 90

70 70

50 50

A78

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

90˚ Shoulder Mills • M690 Series M690 Cutting Data • SD1204.. TN7535

TTI25

THM

TTM

0,08

0,14

0,20

0,08

0,14

0,20

0,08

0,14

0,20

0,10

0,17

0,25

0,14

0,24

0,34

0,14

0,24

0,34

Edge Geometry ..ML ..MM ..MH

feed per tooth fz (mm) 0,06 0,08 0,11

0,11 0,14 0,19

0,16 0,20 0,27

0,08 0,10 0,14

0,14 0,17 0,24

0,20 0,25 0,34

330

250

210

280

220

190

360

300

250

170

150

140

Material Group 1

250

200

170

190

150

130

280

240

210

120

100

210

160

150

160

120

110

250

190

170

100

220

170

150

165

130

110

260

210

180

110

190

130

120

140

100

—

240

190

150

185

140

115

290

220

180

120

100

190

150

120

140

110

220

180

150

160

120

110

120

—

vc (m/min)

150

110

—

190

150

130

140

110

100

220

180

150

110

10 11

120

—

240

180

150

180

135

115

280

210

180

115

210 110 210

150 75 130

120 60 90

155 80 160

110 55 100

90 45 70

250 120 400

180 90 260

150 75 180

100 50 100

80 40 60

70 35 40

13.1 13.2 14.1

170

110

130

330

220

150

14.2

130 110

85 65

60 50

100 90 —

60 50 —

50 40 —

270 20

170 130

120 90 140

100

60 50 —

35 30 —

25 20 —

14.3 14.4 15

—

100

—

190

150

130

120

100

160

120

110

100

— —

150 130

120 95

80 60

— —

19 20 21

Indexable Milling • 90˚ Shoulder Mills

TN7525

22 23 24 25 26

27 28

—

29 30 31

—

50 —

32 —

— —

36 37 38.1 38.2 39.1 39.2

WWW.WIDIA.COM

A79

90˚ Shoulder Mills • M690 Series M690 Tool Bodies • SD1506..

Indexable Milling • 90˚ Shoulder Mills

• Four cutting edges. • 90° shoulders. • Excellent for slot and profile milling.

M690 order number 2003555 2003562

catalogue number 12396943800 12396944200

D1 50 63

D 22 22

D6 47 50

L 40 40

Ap1 max 12,0 12,0

Z 4 5

max RPM 18500 16100

coolant supply Yes Yes

kg 0,3 0,4

2003579 2003595

12396944600 12396945000

80 100

27 32

60 78

50 50

12,0 12,0

6 8

14000 12300

Yes No

0,9 1,3

2003682

12396945400

125

12,0

10800

2,7

M690 • Spare Parts

A80

D1 50 63

insert screw 12148007300 12148007300

Nm 6,0 6,0

Torx driver 12148007500 12148007500

80 100

12148007300 12148007300

6,0 6,0

12148007500 12148007500

125

12148007300

6,0

12148007500

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90˚ Shoulder Mills • M690 Series

SDMT-ML

alternate choice

D 15,88

L10 15,88

S 6,32

BS —

Rε 1,2

catalogue number SDMX150612RMM

cutting edges 4

first choice

嘷

alternate choice

D 15,88

L10 15,88

BS 1,45

Rε 1,2

cutting edges 4 4

嘷

alternate choice

D 15,88 15,88

L10 15,88 15,88

BS 1,45 1,51

SDMT-MH

catalogue number SDMT1506PDRMH

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cutting edges 4

D 15,88

first choice

嘷

alternate choice

L10 15,88

S 6,35

䢇嘷嘷䢇嘷

Rε 1,2 1,6

P M K N S H

䢇䢇䢇䢇

BS —

Rε 1,2

hm 0,20

䢇䢇䢇䢇嘷嘷䢇嘷

嘷

䢇

hm 0,20 0,20

嘷

䢇

P M K N S H

S 6,35 6,35

䢇

䢇䢇䢇

䢇䢇䢇䢇䢇䢇

䢇

䢇䢇䢇䢇䢇䢇嘷嘷嘷嘷

䢇䢇嘷

嘷

䢇䢇

TN2510 TN5515 TN6540 TN7525 TN7535 TTI25 TTM

catalogue number SDMX150612RMH SDMX150616RMH

first choice

䢇䢇䢇䢇䢇

hm 0,14

SDMX-MH 䢇

䢇

P M K N S H

S 6,35

嘷

䢇

hm 0,08

SDMX-MM 䢇

䢇嘷嘷䢇䢇嘷

TN2510 TN5515 TN6540 TN7525 TN7535

嘷

䢇䢇䢇

TN5515 TN6540 TN7525 TN7535

cutting edges 4

first choice

嘷

TN5515 TN6540 TN7525 TN7535

catalogue number SDMT1506PDRML

䢇

P M K N S H

䢇䢇䢇䢇䢇䢇䢇

A81

Indexable Milling • 90˚ Shoulder Mills

M690 Inserts • SD1506..

90˚ Shoulder Mills • M690 Series M690 Cutting Data • SD1506.. TN2510

Indexable Milling • 90˚ Shoulder Mills

Edge Geometry ..ML ..MM ..MH

TN5515

TN6540

TN7525

0,06 0,11 0,16 0,11 0,19 0,27

0,08 0,14 0,20 0,10 0,17 0,25 0,14 0,24 0,34

0,11 0,19 0,28 0,15 0,26 0,37

0,06 0,11 0,16 0,08 0,14 0,20 0,11 0,19 0,27

Material Group

TN7535

TTI25

TTM

0,08 0,14 0,20 0,10 0,17 0,25 0,14 0,24 0,34

0,08 0,14 0,20

0,10 0,17 0,25

0,14 0,24 0,34

feed per tooth fz (mm)

vc (m/min) 1

360

280

230

250

200

170

330

250

210

280

220

190

360

300

250

170

150

280

220

190

170

140

120

250

200

170

190

150

130

280

240

210

120

100

230

180

160

140

110

100

210

160

150

160

120

110

250

190

170

100

240

190

170

150

120

100

220

170

150

165

130

110

260

210

180

110

210

140

130

190

130

120

140

100

—

260

210

170

130

100

240

190

150

185

140

115

290

220

180

120

100

210

170

130

100

190

150

120

140

110

220

180

150

180

130

120

110

160

120

110

120

—

170

120

100

150

110

—

210

170

140

130

100

190

150

130

140

110

100

220

180

150

110

130

110

120

—

260

200

170

160

120

100

240

180

150

180

135

115

280

210

180

115

13.1 13.2 14.1

230 120

170 80

130 70

140 70 140

100 50 90

80 40 60

210 110 210

150 75 130

120 60 90

155 80 160

110 55 100

90 45 70

250 120 400

180 90 260

150 75 180

100 50 100

80 40 60

70 35 40

14.2

120

170

110

130

330

220

150

14.3 14.4 15

60 50

50 40 —

120 90

240

60 50 —

170 130

330

100 90 —

270 20

220

45 35 —

85 65

270

50 45 —

130 110

370

90 80 —

60 50 —

35 30 —

25 20 —

300

210

180

255

190

165

—

290

220

170

275

210

165

170

140

120

190

150

130

120

100

260

150

110

210

120

140

110

100

160

120

110

100

19 20 21

310 240

190 160

100 110

275 220

165 140

145 100

— —

200

22 23 24 N

25 26 27 28

29 30 31

25 10

36 37 38.1

70 60

40 30

30 25

100

38.2

100

39.1 39.2

90 90

70 70

50 50

A82

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

140

WIDIA M690 90˚ Shoulder Mill Series M690 SD1204.. | M690 SD1506.. Strong and specially designed to streamline most milling operations, M690 Series 90º Shoulder Mills enable excellent shoulder finishes, enhanced chip evacuation, and optimal insert support.

• Sturdy tool design for maximum safety and productivity. • Four cutting edges for economical and reliable machining. • Superior shoulder finishes and smooth cutting action.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

90˚ Shoulder Mills M680 Series Introduction

Your General-Purpose Shoulder Mill Solution • M680 Series 90˚ Shoulder Mill For a large selection of geometries and grades for optimal stable insert support, look no further than the M680 Series for your most challenging milling operations. The small, strong inserts provide reliable results every time.

M680 • Wide selection of inserts to machine all material types. • Two insert sizes optimise your application. • Pockets designed for optimal accuracy with 90˚ shoulders.

Strong tool design for optimum insert support.

Large selection of geometries and grades for optimal performance. Through tool coolant.

A84

90˚ Shoulder Mills M680 Series Introduction M680+

Max depth of cut: 9,5mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–63mm

Insert Geometry

K S

Recommended Use

Positive geometry for light machining applications. ML

Pages: A86–A91

Specifically designed to reduce cutting forces and power consumption.

Indexable Milling • 90˚ Shoulder Mills

90˚ Shoulder Mills

First choice for general machining in steel and cast iron. Best option for general-purpose use.

M680

Max depth of cut: 14,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–160mm

Pages: A92–A97

Insert Geometry

First choice for roughing applications or interrupted cuts, particularly in steel and cast iron.

Recommended Use

K S H

First choice for aluminium and non-ferrous alloy machining. ALP

ALP geometry has a polished rake face for optimum chip flow and lowest adhesion.

Additional choice for aluminium and non-ferrous alloy machining.

ERGE

First choice for light to medium machining in steel, stainless steel, and cast iron.

XP..16..

First choice for general machining operations in steel and cast iron.

First choice for heavy machining and unstable conditions (e.g., long reach).

A85

90˚ Shoulder Mills • M680 Series M680+ Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• General-purpose shoulder mill. • Small yet strong insert.

M680+ order number 2223036 2223037

catalogue number 12396931400 12396931600

D1 D 25 25 32 32

DPM 12,5 17,0

G3X L L2 WF M12 52 30 19 M16 63 40 22

Ap1 max 9,5 9,5

Z 3 5

max RPM 9500 8500

coolant supply Yes Yes

kg 0,2 0,3

M680+ • Spare Parts D1 25 32

insert screw 12748609900 12748609900

Nm 4,0 4,0

Torx driver 12148788900 12148788900

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

M680+ order number 2223032 2223033

catalogue number 12396924600 12396924800

D1 20 25

D 20 25

L 82 96

L2 32 40

Ap1 max 9,5 9,5

Z 2 3

max RPM 20000 18000

coolant supply Yes Yes

kg 0,3 0,3

2223034 2223035

12396925000 12396925200

32 40

32 32

100 110

40 50

9,5 9,5

5 6

16000 14000

Yes Yes

0,5 0,8

M680+ • Spare Parts D1 20 25

insert screw 12748609900 12748609900

Nm 4,0 4,0

Torx driver 12148788900 12148788900

32 40

12748609900 12748609900

4,0 4,0

12148788900 12148788900

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A86

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90˚ Shoulder Mills • M680 Series M680+ Tool Bodies

M680+ order number 2223028 2223029

catalogue number 12396906400 12396906600

D1 40 50

D 22 22

D6 38 48

L 40 40

Ap1 max 9,5 9,5

Z 6 6

max RPM 14000 12000

coolant supply Yes Yes

kg 0,2 0,3

2223030

12396906800

9,5

11000

Yes

0,5

M680+ • Spare Parts D1 40 50

insert screw 12748609900 12748609900

Nm 4,0 4,0

Torx driver 12148788900 12148788900

12748609900

4,0

12148788900

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

WWW.WIDIA.COM

A87

Indexable Milling • 90˚ Shoulder Mills

• General-purpose shoulder mill. • Small yet strong insert.

90° Shoulder Mills • M680 Series

cutting edges 2

W 7,50

first choice

嘷

alternate choice

L10 10,37

S 3,92

BS 1,00

Rε 0,8

hm 0,08

䢇䢇䢇䢇嘷䢇嘷嘷䢇

catalogue number AONT10T308MM

cutting edges 2

W 7,54

first choice

嘷

alternate choice

L10 10,44

S 3,97

catalogue number AONT10T308MH

A88

cutting edges 2

W 7,54

first choice

嘷

alternate choice

L10 10,44

S 3,97

䢇

嘷

䢇

P M K N S H

BS 1,00

Rε 0,8

AONT-MH 䢇

嘷嘷

䢇䢇䢇䢇䢇䢇䢇䢇䢇

AONT-MM 䢇

䢇䢇嘷嘷䢇

hm 0,10

P M K N S H

BS 1,00

Rε 0,8

hm 0,12

䢇䢇䢇嘷嘷嘷䢇

嘷

嘷䢇嘷

TN5515 TN7525 TN7535 TTI25 THM

catalogue number AONT10T308ML

䢇

P M K N S H

䢇䢇䢇䢇䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷䢇嘷嘷

嘷嘷

䢇

TN5515 TN6525 TN6540 TN7525 TN7535 TTM

AONT-ML

TN5515 TN6501 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 THM

Indexable Milling • 90˚ Shoulder Mills

M680+ Inserts

䢇䢇䢇䢇䢇䢇

WWW.WIDIA.COM

Benefits of WIDIA Custom Solutions

• Development, design, and production of different types of cutting tools for milling, drilling, reaming, counterboring, and operations. • Services provided by one engineering department fully integrated with all WIDIA-focused factories. • Capabilities with all common cutting materials, such as high-speed steel (HSS-E), powdered metal, solid carbide, carbide-tipped, cermet, PCD, and CBN, with or without internal coolant. • Complete tool competence from one source, from construction, application engineering, development, and production through tool reconditioning services. • Exceptional consistency and compliance to specifications and tool performance.

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A89

90˚ Shoulder Mills • M680 Series M680+ Cutting Data TN5515

Indexable Milling • 90˚ Shoulder Mills

Edge Geometry ..ML ..MM ..MH

TN6501

TN6502

0,06 0,08 0,10

0,10 0,12 0,16

0,12 0,18 0,25

0,06

0,12

0,20

0,07

0,18

TN6520

0,28

0,07

0,11

0,13

0,08

0,10

0,08

0,13

0,21

300

230

190

230

180

153

190

150

135

0,14

200

150

140

170

120

110

220

170

140

170

140

110 100

140

110

140

100

170

140

120

110

220

160

140

13.1 13.2 14.1

190 100 190

140 70 120

110 50 80

14.2

150

100

14.3 14.4 15

330

240

200

300

220

180

270

200

120 100 —

80 60 —

50 45 —

255

190

165

230

170

150

210

150

140

—

275

210

165

250

190

150

230

170

150

200

150

120

210

120

190

110

170

100

150

19 20 21

275 220

165 140

145 100

250 200

150 130

130 90

230 180

140 120

120 80

— —

2000

1200

1000

1600

950

1000

600

500

800

500

800 400

2000

1200

1000

1600

950

800

1100

650

500

900

550

450

800

500

400

650

400

300

—

29 30 31

— —

34 35 36 37 38.1 38.2 39.1 39.2

A90

0,12

0,07

vc (m/min)

32 S

TN6525

0,05

Material Group

TN6510

feed per tooth fz (mm)

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

160

90˚ Shoulder Mills • M680 Series M680+ Cutting Data TN7525

TN7535

TTI25

THM

TTM

0,18 0,25

Edge Geometry ..ML ..MM ..MH

feed per tooth fz (mm) 0,07

0,11

0,13

0,11

0,18

0,28

0,08 0,06 0,08

0,08 0,10 0,13

0,10 0,14 0,20

0,06 0,08 0,10

0,10 0,12 0,16

0,12 0,18 0,25

0,06 0,08 0,10

0,10 0,12 0,16

0,12 0,18 0,25

0,06 0,08

0,10 0,12

0,12 0,18

0,08 0,10

0,12 0,16

220

180

150

330

250

210

280

220

190

360

300

250

170

150

140

Material Group 1

150

120

100

250

200

170

190

150

130

280

240

210

120

100

130

100

210

160

150

160

120

110

250

190

170

100

130

100

220

170

150

165

130

110

260

210

180

110

190

130

120

140

100

—

150

110

240

190

150

190

140

120

290

220

180

120

100

110

190

150

120

140

110

220

180

150

100

160

120

110

120

—

150

110

—

110

190

150

130

140

110

100

220

180

150

110

10 11

vc (m/min)

120

100

—

140

110

240

180

150

180

140

120

280

210

180

115

120 60 130

90 40 80

70 40 60

210 110 210

150 80 130

120 60 90

155 80 160

110 60 100

90 50 70

250 120 400

180 90 260

150 75 180

100 50 100

80 40 60

70 35 40

13.1 13.2 14.1

100

170

110

130

330

220

150

14.2

80 72 —

50 40 —

40 30 —

130 110

90 70

60 50

100 90 —

60 50 —

50 40 —

270 20

170 130

120 90 140

100

60 50 —

35 30 —

25 20 —

14.3 14.4 15

—

100

—

180

140

120

220

170

150

120

160

120

100

140

170

100

110

120

— —

150 130 900

120 95 600

80 60 500

— —

19 20 21

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

500 500 38

350 350 29

200 200 25

29 30 31

70 60

40 30

30 25

50 —

40 —

32 —

36 37 38.1 38.2 39.1 39.2

WWW.WIDIA.COM

Indexable Milling • 90˚ Shoulder Mills

TN6540

A91

90˚ Shoulder Mills • M680 Series M680 Tool Bodies

Indexable Milling • 90˚ Shoulder Mills

• General-purpose shoulder mill. • Excellent selection of grades and geometries. • Strong insert providing high reliability.

M680 order number 2003477 2003517

catalogue number 12396932600 12396933000

D1 D 25 24 32 28

DPM 12,5 17,0

G3X L L2 WF M12 52 30 19 M16 63 40 22

2003521 2003540

12396933200 12396933400

35 28 40 28

17,0 17,0

M16 63 40 M16 63 40

Ap1 max 14,0 14,0

Z 2 3

max RPM 8800 7800

coolant supply Yes Yes

kg 0,2 0,3

14,0 14,0

3 4

7200 7000

Yes Yes

0,3 0,3

22 22

M680 • Spare Parts D1 25 32

insert screw 12148038800 12148038800

Nm 4,0 4,0

Torx driver 12148000600 12148000600

35 40

12148038800 12148038800

4,0 4,0

12148000600 12148000600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

M680 order number 2003475 2003515

catalogue number 12396922600 12396923000

D1 25 32

D 25 32

L 96 100

L2 40 40

Ap1 max 14,0 14,0

Z 2 3

max RPM 17500 15500

coolant supply Yes Yes

kg 0,3 0,5

2003539

12396923400

110

14,0

14000

Yes

0,8

M680 • Spare Parts D1 25 32

insert screw 12148038800 12148038800

Nm 4,0 4,0

Torx driver 12148000600 12148000600

12148038800

4,0

12148000600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A92

WWW.WIDIA.COM

90˚ Shoulder Mills • M680 Series M680 Tool Bodies

M680 order number 2003535 2003553

catalogue number 12396903600 12396903800

D1 40 50

D 22 22

D4 — —

D6 L 39 45 42 40

Ap1 max 14,0 14,0

Z 4 4

max RPM 14000 12500

coolant supply Yes Yes

kg 0,2 0,3

2003554 2003561

12396904000 12396904200

50 63

22 22

— —

42 40 50 40

14,0 14,0

5 5

12500 11000

Yes Yes

0,3 0,5

2003578 2003594

12396904600 12396905000

80 100

27 32

— —

60 50 78 50

14,0 14,0

6 8

9500 8500

Yes No

1,0 1,4

2003681 2003782

12396905400 12396905800

125 160

40 40

— 66,7

89 63 90 63

14,0 14,0

9 12

7500 7000

No No

2,6 3,4

M680 • Spare Parts D1 40 50

insert screw 12148038800 12148038800

Nm 4,0 4,0

Torx driver 12148000600 12148000600

50 63

12148038800 12148038800

4,0 4,0

12148000600 12148000600

80 100

12148038800 12148038800

4,0 4,0

12148000600 12148000600

125 160

12148038800 12148038800

4,0 4,0

12148000600 12148000600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

WWW.WIDIA.COM

A93

Indexable Milling • 90˚ Shoulder Mills

• General-purpose shoulder mill. • Excellent selection of grades and geometries. • Strong insert providing high reliability.

90˚ Shoulder Mills • M680 Series

first choice

嘷

alternate choice

catalogue number XPHT160404ALP XPHT160408ALP

cutting edges 2 2

W 9,80 9,80

L10 15,67 15,67

S 4,66 4,66

BS 1,70 1,70

Rε 0,4 0,8

hm 0,08 0,08

XPHT160412ALP

9,80

15,67

4,66

1,40

1,2

0,08

XPHT-AL 䢇

first choice

嘷

alternate choice

P M K N S H

䢇䢇䢇䢇

嘷䢇䢇嘷

catalogue number XPHT160408AL XPHT160412AL

cutting edges 2 2

W 9,80 9,80

L10 15,67 15,67

S 4,66 4,66

BS 1,70 1,40

Rε 0,8 1,2

hm 0,08 0,08

XPHT160416AL XPHT160420AL

2 2

9,80 9,80

15,67 15,67

4,66 4,66

0,90 1,20

1,6 2,0

0,08 0,08

䢇

XPHT160425AL XPHT160432AL

2 2

9,80 9,80

15,67 15,67

4,66 4,66

1,20 1,20

2,5 3,2

0,08 0,08

䢇

XPHT160440AL

9,80

15,67

4,66

1,20

4,0

0,08

䢇

XPHT-ERGE

catalogue number XPHT160408ERGE XPHT160412ERGE

A94

䢇䢇

TN6501 THM-U

䢇

P M K N S H

TN6502 THM

XPHT-ALP

cutting edges 2 2

䢇

first choice

嘷

alternate choice

W 9,44 9,44

L10 15,67 15,67

S 4,76 4,76

P M K N S H

BS 1,80 1,50

Rε 0,8 1,2

hm 0,12 0,12

䢇䢇䢇䢇䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷䢇䢇䢇嘷嘷

嘷

䢇

TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25

Indexable Milling • 90˚ Shoulder Mills

M680 Inserts

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

WWW.WIDIA.COM

90˚ Shoulder Mills • M680 Series

XPHT first choice

嘷

alternate choice

嘷

䢇䢇䢇䢇䢇

䢇

嘷䢇嘷嘷嘷

嘷

䢇䢇䢇䢇嘷嘷

嘷

䢇嘷䢇

嘷嘷

䢇

catalogue number XPHT160408 XPHT160412

cutting edges 2 2

W 9,53 9,53

L10 15,67 15,67

S 4,76 4,76

BS 1,80 1,50

Rε 0,8 1,2

hm 0,16 0,16

XPHT160416 XPHT160420

2 2

9,53 9,53

15,67 15,67

4,76 4,76

0,80 0,50

1,6 2,0

0,16 0,16

䢇䢇䢇

䢇䢇

XPHT160425 XPHT160432

2 2

9,53 9,53

15,67 15,67

4,76 4,76

1,20 1,20

2,5 3,2

0,16 0,16

䢇

䢇䢇

䢇

䢇䢇

XPHT160440

9,53

15,67

4,76

1,20

4,0

0,16

䢇

䢇䢇

䢇䢇䢇䢇

alternate choice

W 9,53

L10 15,88

S 4,79

P M K N S H

BS 1,20

Rε 1,2

XPHT-MR

catalogue number XPHT160412MR

WWW.WIDIA.COM

cutting edges 2

W 9,53

䢇

first choice

嘷

alternate choice

L10 15,67

S 4,76

hm 0,16

P M K N S H

BS 1,70

Rε 1,2

hm 0,18

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

䢇䢇嘷嘷

嘷

䢇䢇

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535

cutting edges 2

嘷

䢇䢇䢇

䢇䢇䢇䢇䢇䢇

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

䢇䢇嘷嘷

嘷

䢇䢇

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535

catalogue number XPNT160412

first choice

䢇䢇䢇

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

XPNT 䢇

嘷䢇

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25 THM THR TTR

䢇

P M K N S H

䢇䢇䢇䢇䢇䢇

A95

Indexable Milling • 90˚ Shoulder Mills

M680 Inserts

90˚ Shoulder Mills • M680 Series M680 Cutting Data

Indexable Milling • 90˚ Shoulder Mills

TN2510

TN6520

TN6525

TN6540

0,09 0,15 0,18 0,12 0,23 0,29

0,07 0,11 0,13 0,08 0,17 0,21 0,10 0,18 0,25

0,09 0,14 0,18 0,11 0,22 0,28 0,13 0,24 0,33

360 280 230

300 230 190

220 180 150

280 220 190

230 180 153

150 120 100

230 180 160

190 150 135

130 100

240 190 170

200 150 140

130 100

210 140 130

170 120 110

110

Edge Geometry ..ALP/-AL ..ERGE XP.. 16.. ..MR Material Group 1

TN5515

TN6501

TN6502

TN6510

feed per tooth fz (mm) 0,10 0,20 0,30 0,08 0,16 0,20 0,10 0,18 0,24

0,10 0,20 0,30

0,08 0,13 0,16 0,10 0,20 0,25 0,12 0,22 0,30

0,09 0,14 0,18 0,11 0,22 0,28 vc (m/min)

260 210 170

220 170 140

150 110

210 170 130

170 140 110

110

180 130 120

140 110 100

100

170 120 100

140 100

210 170 140

170 140 120

110

130 110

110

260 200 170

220 160 140

140 110

13.1 13.2 14.1

231 170 130 120 80 70

190 140 110 100 70 50 190 120 80

120 60 130

70 40 60

14.2

150 100

100

14.3 14.4 15

370 270 220

330 240 200

300 220 180

120 100 —

80 60 —

50 45 —

80 72 —

50 40 —

40 30 —

300 210 180

255 190 165

230 170 150

210 150 140

—

290 220 170

275 210 165

250 190 150

230 170 150

200 150 120

180 140 120

170 100

150

140

230 140 120 180 120 80

— —

260 150 110

210 120

19 20 21

310 190 100 240 160 110

275 165 145 220 140 100

190 110

250 150 130 200 130 90 2000 1200 1000

270 200 160

90 40 80

1600 950 800

1000 600

500

800 500 400

2000 1200 1000

1600 950 800

1100 650

500

900 550 450

800

500

400

650 400 300

—

29 30 31

— —

— — 50

36 37 38.1

70 60

40 30

30 25

100 80

38.2

100 80

39.1 39.2

90 90

50 50

70 70

A96

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

90˚ Shoulder Mills • M680 Series M680 Cutting Data TN7535

TTI25

THM

THM-U

TTM

TTR

0,06 0,10 0,13 0,08 0,16 0,20 0,10 0,18 0,24

0,08 0,13 0,16 0,10 0,20 0,25 0,12 0,22 0,30

0,08 0,13 0,16 0,10 0,20 0,25

330

250

210

280

220

190

360

300

250

170

150

140

170

150

140

Edge Geometry ..ALP/-AL ..ERGE XP.. 16.. ..MR Material Group 1

250

200

170

190

150

130

280

240

210

120

100

120

100

210

160

150

160

120

110

250

190

170

100

220

170

150

165

130

110

260

210

180

110

190

130

120

140

100

—

240

190

150

190

140

120

290

220

180

120

100

120

100

190

150

120

140

110

220

180

150

160

120

110

120

—

feed per tooth fz (mm) 0,10 0,20 0,30

0,10

0,20

0,30

0,10 0,20 0,25

0,10 0,20 0,25 0,12 0,22 0,30

0,10 0,20 0,25

vc (m/min)

150

110

—

190

150

130

140

110

100

220

180

150

110

10 11

120

100

—

240

180

150

180

140

120

280

210

180

115

210 110 210

150 80 130

120 60 90

155 80 160

110 60 100

90 50 70

250 120 400

180 90 260

150 80 180

100 50 100

80 40 60

70 35 40

100 50 100

80 40 60

70 35 40

13.1 13.2 14.1

170

110

130

330

220

150

14.2

130 110

90 70

60 50

100 90 —

60 50 —

50 40 —

270 20

170 130

120 90 140

100

60 50 —

35 30 —

25 20 —

60 50 —

35 30 —

25 20 —

14.3 14.4 15

—

100

—

220

170

150

120

160

120

100

140

110

100

170

100

110

120

110

— —

150 130 900

120 95 600

80 60 500

— —

2000

1200

1000

19 20 21

450

300

250

1000

600

500

900

600

500

2000

1200

1000

700

500

400

1100

650

500

450

280

200

800

500

400

—

— — 38

— — 25

— — —

— —

29 30 31

—

— —

50 —

30 —

— —

36 37 38.1

38.2 39.1 39.2

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Indexable Milling • 90˚ Shoulder Mills

TN7525

A97

Indexable Milling • Helical Mills M390 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A100–A105 M300 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A106–A117 M300+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A108–A111 M300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A112–A117

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A99

Helical Mills M390 Series Introduction

Highly Productive First Choice for Helical Milling • M390 Series With a replaceable nose collar and positive helix for increased productivity, the M390 Series Helical Mills provide optimal chip evacuation and performance with lower maintenance costs.

M390 Positive pockets and geometry for free cutting action.

• Strong insert and tool design for maximum productivity. • New “SDMX” inserts — helical cutting edge for smooth cutting. • Long edge shoulder ensures stable insert support.

Designed for optimal chip evacuation.

Replaceable nose collar for lower maintenance costs.

A100

Strong tool design for optimum insert support.

Helical Mills M390 Series Introduction M390 SD1204..

Max depth of cut: 117,0mm

Insert Geometry

Recommended Use

Lead angle: 90° Indexes per insert: 4 Diameter: 50mm–80mm

Pages: A102–A105

SDMX.. MH

SDMT.. MH

Positive geometry for light duty machining or shouldering with small engagements.

New geometry designed to provide protection and soft cutting.

Indexable Milling • Helical Mills

Helical Mills

First choice for general machining in all materials.

New geometry designed to provide the highest protection with soft cutting action. First choice for heavy machining in steel and cast iron.

Protected edge geometry for heavy machining.

Maximum cutting depth (Ap1) and contact width (ae) ratios based on application type

Slot Milling

Contouring

Profiling

ae = 1 x D1 Ap1 max = 0,6 x D1

ae = 0,25–0,4 x D1 Ap1 max = 1 x D1

ae = <0,25 x D1 Ap1 max = Ap1 Max

ae = >0,4 x D1 Ap1 max = 0,6 x D1

*Not recommended in ISO “H” materials.

A101

Helical Mills • M390 Series M390 Tool Bodies • SD1204..

Indexable Milling • Helical Mills

• Four cutting edges per insert. • Replaceable nose collar. • Positive helix for high productivity.

M390 Integral order number 2021422 2021423

catalogue number 12393041200 12393041400

2021424

12393041800

D1 L 50 207 63 232

L1 105 130

L2 82 107

Ap1 max 64,0 85,0

160

137

117,0

262

Z ZU 18 3 32 4

CSMS DV50 DV50

max RPM 14000 12000

coolant supply Yes Yes

kg 3,4 4,3

DV50

10500

Yes

6,3

M390 Integral • Spare Parts D1 50 63

insert screw 12148037700 12148037700

Nm 4,0 4,0

Torx wrench 12148000600 12148000600

nose collar 12393051200 12393051400

cap screw 12147625400 12148783700

12148037700

4,0

12148000600

12393051800

12148783700

A102

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Helical Mills • M390 Series

嘷

alternate choice

D 12,70

L10 12,70

S 4,77

BS —

Rε 1,2

hm 0,08

catalogue number SDMX120408RMM SDMX120412RMM

cutting edges 4 4

first choice

嘷

alternate choice

D 12,70 12,70

L10 12,70 12,70

BS 1,93 1,54

first choice

嘷

alternate choice

Rε 0,8 1,2

cutting edges 4 4

D 12,70 12,70

L10 12,70 12,70

S 4,76 4,76

BS 1,93 1,54

Rε 0,8 1,2

hm 0,14 0,14

SDMX120416RMH

12,70

4,76

1,50

1,6

0,14

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cutting edges 4

first choice

嘷

alternate choice

D 12,70

L10 12,70

S 4,81

BS —

Rε 1,2

hm 0,14

䢇嘷嘷

嘷

䢇

䢇䢇䢇䢇䢇䢇䢇䢇䢇

䢇䢇䢇䢇嘷䢇嘷嘷䢇䢇嘷嘷

嘷

䢇

䢇䢇䢇

䢇䢇䢇䢇䢇䢇䢇

䢇

䢇䢇䢇䢇䢇

䢇

嘷䢇嘷嘷嘷

嘷

䢇䢇䢇䢇嘷嘷

䢇

嘷

嘷嘷

嘷

䢇

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25 THM TTM

catalogue number SDMT1204PDRMH

䢇

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

hm 0,10 0,10

catalogue number SDMX120408RMH SDMX120412RMH

P M K N S H

嘷

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

P M K N S H

SDMT-MH

嘷嘷

䢇

P M K N S H

S 4,76 4,76

嘷

䢇

SDMX-MH 䢇

䢇嘷

䢇䢇䢇䢇嘷嘷

SDMX-MM 䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷

TN5515 TN6525 TN6540 TN7525 TN7535

cutting edges 4

first choice

嘷

TN5515 TN6520 TN6525 TN6540 TN7525 TN7535

catalogue number SDMT1204PDRML

䢇

P M K N S H

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25 THM TTM

SDMT-ML

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

A103

Indexable Milling • Helical Mills

M390 Inserts • SD1204..

Helical Mills • M390 Series M390 Cutting Data TN2510 Edge Geometry ..ML ..MM ..MH

TN5515

TN6510

Indexable Milling • Helical Mills

TN6525

TN6540

0,06

0,11

0,16

0,08 0,10 0,14

0,14 0,17 0,24

0,20 0,25 0,34

0,07

0,11

0,19

0,27

0,13

360

280

230

300

230

190

250

200

170

280

220

190

230

180

150

170

140

120

0,16

Material Group

TN6520

feed per tooth fz (mm)

0,28

0,39

0,08 0,12

0,14 0,20

0,21 0,28

0,11 0,15

0,19 0,26

0,28 0,37

vc (m/min)

230

180

160

190

140

130

140

110

100

240

190

170

200

150

140

150

120

100

210

140

130

170

120

110

130

260

210

170

220

170

140

170

130

100

210

170

130

170

140

110

130

100

180

130

120

140

110

100

110

170

120

100

140

100

210

170

140

170

140

120

130

100

130

110

260

200

170

220

160

140

160

120

100

13.1 13.2 14.1

230 120

170 80

130 70

190 100 190

140 70 120

110 50 80

140 70 140

100 50 90

80 40 60

14.2

150

100

120

14.3 14.4 15

370

270

220

330

240

200

310

230

190

290

210

120 100 —

80 60 —

50 45 —

90 80 —

50 45 —

45 35 —

300

210

180

255

190

165

240

180

160

220

160

140

—

290

220

170

275

210

165

260

200

160

240

180

150

230

180

150

170

140

120

260

150

110

210

120

200

120

180

110

190

140

130

140

110

100

19 20 21

310 240

190 160

100 110

275 220

165 140

145 100

260 210

160 140

130 100

240 190

140 120

120 90

— —

170

22 23 24 N

25 26 27 28

29 30 31

36 37 38.1

70 60

40 30

30 25

100

38.2

100

39.1 39.2

90 90

70 70

50 50

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

See page A101 for additional application advice.

A104

0,2 1,5 1,3

0,4 1 1,1

Helical Mills • M390 Series M390 Cutting Data TN7535

TTI25

THM

TTM

0,08

0,14

0,20

0,08

0,14

0,20

0,08

0,14

0,20

0,10

0,17

0,25

0,14

0,24

0,34

0,14

0,24

0,34

Edge Geometry ..ML ..MM ..MH

feed per tooth fz (mm) 0,06 0,08 0,11

0,11 0,14 0,19

0,16 0,20 0,27

0,08 0,10 0,14

0,14 0,17 0,24

0,20 0,25 0,34

330

250

210

280

220

190

360

300

250

170

150

140

Material Group 1

250

200

170

190

150

130

280

240

210

120

100

210

160

150

160

120

110

250

190

170

100

220

170

150

165

130

110

260

210

180

110

190

130

120

140

100

—

240

190

150

185

140

115

290

220

180

120

100

190

150

120

140

110

220

180

150

160

120

110

120

—

vc (m/min)

150

110

—

190

150

130

140

110

100

220

180

150

110

10 11

120

—

240

180

150

180

135

115

280

210

180

115

210 110 210

150 75 130

120 60 90

155 80 160

110 55 100

90 45 70

250 120 400

180 90 260

150 75 180

100 50 100

80 40 60

70 35 40

13.1 13.2 14.1

170

110

130

330

220

150

14.2

130 110

85 65

60 50

100 90 —

60 50 —

50 40 —

270 20

170 130

120 90 140

100

60 50 —

35 30 —

25 20 —

14.3 14.4 15

—

100

—

190

150

130

120

100

160

120

110

100

— —

150 130

120 95

80 60

— —

19 20 21

Indexable Milling • Helical Mills

TN7525

22 23 24 25 26

27 28

—

29 30 31

—

50 —

32 —

— —

36 37 38.1 38.2 39.1 39.2

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A105

Helical Mills M300 Series Introduction

Reliable Option for Helical Milling Applications • M300 Series The dependable, general-purpose M300 Series provides high metal removal rates and consistent performance with a large selection of geometries and grades.

M300 • Wide selection of inserts to machine all material types.

Large chip flow area for maximum metal removal rates.

• Positive spiral design for smooth cutting. • Full effective teeth design provides high performance.

Through tool coolant.

Replaceable nose collar and possible spacer ring offers flexibility (M300 integral tools).

A106

Strong tool design for optimal insert support.

Helical Mills M300 Series Introduction

Helical Mills

M300+

Max depth of cut: 46,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 25mm–40mm

Insert Geometry

K S

Recommended Use Positive geometry for light machining applications. Specifically designed to reduce cutting forces and power consumption.

Pages: A108–A111 First choice for general machining in steel and cast iron.

Indexable Milling • Helical Mills

Best option for general-purpose use.

M300

Max depth of cut: 112,0mm

Lead angle: 90° Indexes per insert: 2 Diameter: 50mm–80mm

Pages: A112–A117

Insert Geometry

K S

First choice for roughing applications or interrupted cuts, particularly in steel and cast iron.

Recommended Use First choice for aluminium and non-ferrous alloy machining.

ALP

ALP geometry has a polished rake face for optimum chip flow and lowest adhesion.

First choice for aluminium and non-ferrous alloy machining. AL

ALP geometry has a polished rake face for optimum chip flow and lowest adhesion.

ERGE

First choice for light to medium machining in steel, stainless steel, and cast iron.

XP..16..

First choice for general machining operations in steel and cast iron.

First choice for heavy machining and unstable conditions (e.g., long reach).

Maximum cutting depth (Ap1) and contact width (ae) ratios based on application type

Slot Milling

Contouring

Profiling

ae = 1 x D1 Ap1 max = 0,6 x D1

ae = 0,25–0,4 x D1 Ap1 max = 1 x D1

ae = <0,25 x D1 Ap1 max = Ap1 Max

ae = >0,4 x D1 Ap1 max = 0,6 x D1

*Not recommended in ISO “H” materials.

A107

Helical Mills • M300 Series M300+ Tool Bodies

Indexable Milling • Helical Mills

• General-purpose helical mill. • First choice for small diameter. • Slot and profile milling.

M300+ order number 2021407 2021408

catalogue number 12393001200 12393001400

D1 25 32

D 25 32

L 96 110

L2 40 50

Ap1 max 28,0 37,0

Z 6 12

ZU 2 3

max RPM 26100 23000

coolant supply Yes Yes

kg 0,3 0,6

2021409

12393001600

120

46,0

20600

Yes

0,8

M300+ • Spare Parts D1 25 32

insert screw 12748610000 12748610000

Nm 4,0 4,0

Torx driver 12148788900 12148788900

12748610000

4,0

12148788900

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

M300+ • Integral order number 2021412

catalogue number 12393021000

D1 40

L L1 L2 153 85 2

Ap1 max 46,0

Z ZU 15 3

CSMS DV40

max RPM 20600

coolant supply Yes

kg 1,3

M300+ Integral • Spare Parts D1 40

insert screw 12748610000

Nm 4,0

Torx driver 12148788900

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A108

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Helical Mills • M300 Series M300+ Inserts

alternate choice

L10 10,37

S 3,92

BS 1,00

Rε 0,8

hm 0,08

catalogue number AONT10T308MM

cutting edges 2

W 7,54

first choice

嘷

alternate choice

L10 10,44

S 3,97

catalogue number AONT10T308MH

WWW.WIDIA.COM

cutting edges 2

W 7,54

first choice

嘷

alternate choice

L10 10,44

S 3,97

䢇

嘷

䢇

P M K N S H

BS 1,00

Rε 0,8

AONT-MH 䢇

嘷嘷

䢇䢇䢇䢇䢇䢇䢇䢇䢇

AONT-MM 䢇

䢇䢇嘷嘷䢇

hm 0,10

P M K N S H

BS 1,00

Rε 0,8

hm 0,12

䢇䢇䢇嘷嘷嘷䢇

嘷

嘷䢇嘷

䢇䢇䢇䢇䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷䢇嘷嘷

嘷嘷

䢇

䢇䢇䢇䢇䢇䢇

A109

Indexable Milling • Helical Mills

W 7,50

嘷

䢇

TN5515 TN7525 TN7535 TTI25 THM

cutting edges 2

first choice

䢇䢇䢇䢇嘷䢇嘷嘷

TN5515 TN6525 TN6540 TN7525 TN7535 TTM

catalogue number AONT10T308ML

䢇

P M K N S H

TN5515 TN6501 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 THM

AONT-ML

Helical Mills • M300 Series M300+ Cutting Data TN5515 Edge Geometry ..ML ..MM ..MH

TN6501

TN6502

0,06 0,08 0,10

0,10 0,12 0,16

0,12 0,18 0,25

0,06

0,12

0,20

0,07

0,18

Indexable Milling • Helical Mills

TN6520

0,28

0,07

0,11

0,13

0,08

0,10

0,08

0,13

0,21

300

230

190

230

180

153

190

150

135

0,14

200

150

140

170

120

110

220

170

140

170

140

110 100

140

110

140

100

170

140

120

110

220

160

140

13.1 13.2 14.1

190 100 190

140 70 120

110 50 80

14.2

150

100

14.3 14.4 15

330

240

200

300

220

180

270

200

120 100 —

80 60 —

50 45 —

255

190

165

230

170

150

210

150

140

—

275

210

165

250

190

150

230

170

150

200

150

120

210

120

190

110

170

100

150

19 20 21

275 220

165 140

145 100

250 200

150 130

130 90

230 180

140 120

120 80

— —

2000

1200

1000

1600

950

1000

600

500

800

500

800 400

2000

1200

1000

1600

950

800

1100

650

500

900

550

450

800

500

400

650

400

300

—

29 30 31

— —

34 35 36 37 38.1 38.2 39.1 39.2

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

See page A107 for additional application advice.

A110

0,12

0,07

vc (m/min)

32 S

TN6525

0,05

Material Group

TN6510

feed per tooth fz (mm)

0,2 1,5 1,3

0,4 1 1,1

160

Helical Mills • M300 Series M300+ Cutting Data TN7525

TN7535

TTI25

THM

TTM

0,18 0,25

Edge Geometry ..ML ..MM ..MH

feed per tooth fz (mm) 0,07

0,11

0,13

0,11

0,18

0,28

0,05 0,06 0,08

0,08 0,10 0,13

0,10 0,14 0,20

0,06 0,08 0,10

0,10 0,12 0,16

0,12 0,18 0,25

0,06 0,08 0,10

0,10 0,12 0,16

0,12 0,18 0,25

0,06 0,08

0,10 0,12

0,12 0,18

0,08 0,10

0,12 0,16

220

180

150

330

250

210

280

220

190

360

300

250

170

150

140

Material Group 1

150

120

100

250

200

170

190

150

130

280

240

210

120

100

130

100

210

160

150

160

120

110

250

190

170

100

130

100

220

170

150

165

130

110

260

210

180

110

190

130

120

140

100

—

150

110

240

190

150

190

140

120

290

220

180

120

100

110

190

150

120

140

110

220

180

150

100

160

120

110

120

—

150

110

—

110

190

150

130

140

110

100

220

180

150

110

10 11

vc (m/min)

120

100

—

140

110

240

180

150

180

140

120

280

210

180

115

120 60 130

90 40 80

70 40 60

210 110 210

150 80 130

120 60 90

155 80 160

110 60 100

90 50 70

250 120 400

180 90 260

150 75 180

100 50 100

80 40 60

70 35 40

13.1 13.2 14.1

100

170

110

130

330

220

150

14.2

80 72 —

50 40 —

40 30 —

130 110

90 70

60 50

100 90 —

60 50 —

50 40 —

270 20

170 130

120 90 140

100

60 50 —

35 30 —

25 20 —

14.3 14.4 15

—

100

—

180

140

120

220

170

150

120

160

120

100

140

170

100

110

120

— —

150 130 900

120 95 600

80 60 500

— —

19 20 21

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

500 500 38

350 350 29

200 200 25

29 30 31

70 60

40 30

30 25

50 —

40 —

32 —

36 37 38.1 38.2 39.1 39.2

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A111

Indexable Milling • Helical Mills

TN6540

Helical Mills • M300 Series M300 Tool Bodies • General-purpose helical mill. • Excellent selection of grades and geometries. • Strong insert providing high reliability.

Indexable Milling • Helical Mills

M300 order number 2021434 2021437

catalogue number 12393080200 12393083200

D1 50 50

D L 22 50 22 65

Ap1 max 28,0 42,0

Z 6 12

ZU 3 4

max RPM 13090 13090

coolant supply No No

kg 0,4 0,5

2021435 2021438

12393080400 12393083400

63 63

27 61 27 75

42,0 56,0

9 20

3 5

11690 11690

No No

0,8 1,0

2021436 2021439

12393080600 12393083600

80 80

32 70 32 85

56,0 70,0

16 30

4 6

10360 10360

No No

1,5 2,0

M300 • Spare Parts D1 50 63

insert screw 12148055800 12148055800

Nm 4,0 4,0

Torx driver 12148000600 12148000600

12148055800

4,0

12148000600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

A112

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Helical Mills • M300 Series M300 Tool Bodies

M300 Integral order number 2021419 2021420

catalogue number 12393040200 12393040400

D1 50 63

L 217 232

L1 115 130

L2 96 111

Ap1 max 70,0 84,0

Z 15 18

ZU 3 3

CSMS DV50 DV50

max RPM 13090 11690

kg 3,7 4,3

2021421

12393040800

257

155

136

112,0

DV50

10360

6,0

M300 Integral • Spare Parts D1 50 63

insert screw 12148055800 12148055800

Nm 4,0 4,0

Torx wrench 12148000600 12148000600

nose collar 12393060200 12393060400

socket-head cap screw 12146021100 12147517100

12148055800

4,0

12148000600

12393060800

12147517100

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification. For tool body modification instructions, see page E15.

M300 Accessory

Spacer Ring order number 2021425 2021426

catalogue number 12393050200 12393050400

D1 50 63

L1 28 28

ZU 3 3

Z 6 6

kg 0,3 0,3

2021427

12393050800

0,6

NOTE: One spacer ring can be added to any M300 integral tool body assembly with matching D1. Standard assembly cap screw must be replaced with the following part for correct mounting bolt length: 50mm — use longer socket-head cap screw #12146030700 (M12x70). 63mm and 80mm — use longer socket-head cap screw #12146030800 (M16x70).

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A113

Indexable Milling • Helical Mills

• Modular tool design. • Excellent selection of grades and geometries. • Strong insert offering high reliability.

Helical Mills • M300 Series M300 Inserts

first choice

嘷

alternate choice

catalogue number XPHT160404ALP XPHT160408ALP

cutting edges 2 2

W 9,80 9,80

L10 15,67 15,67

S 4,66 4,66

BS 1,70 1,70

Rε 0,4 0,8

hm 0,08 0,08

XPHT160412ALP

9,80

15,67

4,66

1,40

1,2

0,08

XPHT-AL 䢇

first choice

嘷

alternate choice

P M K N S H

䢇䢇䢇䢇

嘷䢇䢇嘷

catalogue number XPHT160408AL XPHT160412AL

cutting edges 2 2

W 9,80 9,80

L10 15,67 15,67

S 4,66 4,66

BS 1,70 1,40

Rε 0,8 1,2

hm 0,08 0,08

XPHT160416AL XPHT160420AL

2 2

9,80 9,80

15,67 15,67

4,66 4,66

0,90 1,20

1,6 2,0

0,08 0,08

䢇

XPHT160425AL XPHT160432AL

2 2

9,80 9,80

15,67 15,67

4,66 4,66

1,20 1,20

2,5 3,2

0,08 0,08

䢇

XPHT160440AL

9,80

15,67

4,66

1,20

4,0

0,08

䢇

catalogue number XPHT160408ERGE XPHT160412ERGE

cutting edges 2 2

W 9,44 9,44

䢇

first choice

嘷

alternate choice

L10 15,67 15,67

S 4,76 4,76

BS 1,80 1,50

P M K N S H

Rε 0,8 1,2

hm 0,12 0,12

䢇䢇䢇䢇䢇

䢇䢇䢇䢇䢇嘷䢇嘷嘷嘷䢇䢇䢇嘷嘷

嘷

䢇

TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25

XPHT-ERGE

A114

䢇䢇

TN6501 THM-U

䢇

P M K N S H

TN6502 THM

Indexable Milling • Helical Mills

XPHT-ALP

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

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Helical Mills • M300 Series M300 Inserts

first choice

嘷

alternate choice

嘷

䢇䢇䢇䢇䢇

䢇

嘷䢇嘷嘷嘷

嘷

䢇䢇䢇䢇嘷嘷

嘷

䢇嘷䢇

嘷嘷

䢇

catalogue number XPHT160408 XPHT160412

cutting edges 2 2

W 9,53 9,53

L10 15,67 15,67

S 4,76 4,76

BS 1,80 1,50

Rε 0,8 1,2

hm 0,16 0,16

XPHT160416 XPHT160420

2 2

9,53 9,53

15,67 15,67

4,76 4,76

0,80 0,50

1,6 2,0

0,16 0,16

䢇䢇䢇

䢇䢇

XPHT160425 XPHT160432

2 2

9,53 9,53

15,67 15,67

4,76 4,76

1,20 1,20

2,5 3,2

0,16 0,16

䢇

䢇䢇

䢇

䢇䢇

XPHT160440

9,53

15,67

4,76

1,20

4,0

0,16

䢇

䢇䢇

䢇䢇䢇䢇

alternate choice

W 9,53

L10 15,88

S 4,79

P M K N S H

BS 1,20

Rε 1,2

XPHT-MR

catalogue number XPHT160412MR

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cutting edges 2

W 9,53

䢇

first choice

嘷

alternate choice

L10 15,67

S 4,76

hm 0,16

P M K N S H

BS 1,70

Rε 1,2

hm 0,18

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

䢇䢇嘷嘷

嘷

䢇䢇

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535

cutting edges 2

嘷

䢇䢇䢇

䢇䢇䢇䢇䢇䢇

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

䢇䢇嘷嘷

嘷

䢇䢇

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535

catalogue number XPNT160412

first choice

䢇䢇䢇

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

XPNT 䢇

嘷䢇

䢇䢇䢇䢇䢇䢇

A115

Indexable Milling • Helical Mills

䢇

P M K N S H

TN2510 TN5515 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 TTI25 THM THR TTR

XPHT

Helical Mills • M300 Series M300 Cutting Data TN2510

TN6520

TN6525

TN6540

0,09 0,15 0,18 0,12 0,23 0,29

0,07 0,11 0,13 0,08 0,17 0,21 0,10 0,18 0,25

0,09 0,14 0,18 0,11 0,22 0,28 0,13 0,24 0,33

360 280 230

300 230 190

220 180 150

280 220 190

230 180 153

150 120 100

230 180 160

190 150 135

130 100

240 190 170

200 150 140

130 100

210 140 130

170 120 110

110

Indexable Milling • Helical Mills

Edge Geometry ..ALP/-AL ..ERGE XP.. 16.. ..MR Material Group 1

TN5515

TN6501

TN6502

TN6510

feed per tooth fz (mm) 0,10 0,20 0,30 0,08 0,16 0,20 0,10 0,18 0,24

0,10 0,20 0,30

0,08 0,13 0,16 0,10 0,20 0,25 0,12 0,22 0,30

0,09 0,14 0,18 0,11 0,22 0,28 vc (m/min)

260 210 170

220 170 140

150 110

210 170 130

170 140 110

110

180 130 120

140 110 100

100

170 120 100

140 100

210 170 140

170 140 120

110

130 110

110

260 200 170

220 160 140

140 110

13.1 13.2 14.1

231 170 130 120 80 70

190 140 110 100 70 50 190 120 80

120 60 130

70 40 60

14.2

150 100

100

14.3 14.4 15

370 270 220

330 240 200

300 220 180

120 100 —

80 60 —

50 45 —

80 72 —

50 40 —

40 30 —

300 210 180

255 190 165

230 170 150

210 150 140

—

290 220 170

275 210 165

250 190 150

230 170 150

200 150 120

180 140 120

170 100

150

140

230 140 120 180 120 80

— —

260 150 110

210 120

19 20 21

310 190 100 240 160 110

275 165 145 220 140 100

190 110

250 150 130 200 130 90 2000 1200 1000

270 200 160

90 40 80

1600 950 800

1000 600

500

800 500 400

2000 1200 1000

1600 950 800

1100 650

500

900 550 450

800

500

400

650 400 300

—

29 30 31

— —

—

36 37 38.1

70 60

40 30

30 25

100 80

38.2

100 80

39.1 39.2

90 90

50 50

70 70

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

See page A107 for additional application advice.

A116

0,2 1,5 1,3

0,4 1 1,1

Helical Mills • M300 Series M300 Cutting Data TN7535

TTI25

THM

THM-U

TTM

TTR

0,06 0,10 0,13 0,08 0,16 0,20 0,10 0,18 0,24

0,08 0,13 0,16 0,10 0,20 0,25 0,12 0,22 0,30

0,08 0,13 0,16 0,10 0,20 0,25

330

250

210

280

220

190

360

300

250

170

150

140

170

150

140

Edge Geometry ..ALP/-AL ..ERGE XP.. 16.. ..MR Material Group 1

250

200

170

190

150

130

280

240

210

120

100

120

100

210

160

150

160

120

110

250

190

170

100

220

170

150

165

130

110

260

210

180

110

190

130

120

140

100

—

240

190

150

190

140

120

290

220

180

120

100

120

100

190

150

120

140

110

220

180

150

160

120

110

120

—

150

110

—

190

150

130

140

110

100

220

180

150

110

120

100

—

240

180

150

180

140

120

280

210

180

115

210 110 210

150 80 130

120 60 90

155 80 160

110 60 100

90 50 70

250 120 400

180 90 260

150 80 180

100 50 100

80 40 60

70 35 40

100 50 100

80 40 60

70 35 40

13.1 13.2 14.1

170

110

130

330

220

150

14.2

130 110

90 70

60 50

100 90 —

60 50 —

50 40 —

270 20

170 130

120 90 140

100

60 50 —

35 30 —

25 20 —

60 50 —

35 30 —

25 20 —

14.3 14.4 15

—

100

—

220

170

150

120

160

120

100

140

110

100

170

100

110

120

110

— —

150 130 900

120 95 600

80 60 500

— —

2000

1200

1000

19 20 21

450

300

250

1000

600

500

900

600

500

2000

1200

1000

700

500

400

1100

650

500

450

280

200

800

500

400

—

— — 38

— — 25

— — —

— —

29 30 31

—

50 —

30 —

— —

36 37 38.1

feed per tooth fz (mm) 0,10 0,20 0,30

0,10

0,20

0,30

0,10 0,20 0,25

0,10 0,20 0,25 0,12 0,22 0,30

0,10 0,20 0,25

vc (m/min)

38.2 39.1 39.2

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A117

Indexable Milling • Helical Mills

TN7525

Indexable Milling • Slotting Mills M16 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A120–A124 M94 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A126–A130

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A119

Slotting Mills M16 Series Introduction

Reliable, Powerful, and Durable Milling Tools • M16 Series T-Slotting Mills Designed for maximum chip evacuation and optimum security, the M16 Series Slotting Mills are an excellent choice for T-Slot milling of steel and cast iron.

M16 Excellent T-Slot mill for steel and cast iron.

• Strong and sturdy tool design ensures reliable steel and cast iron machining, time after time. • Maximum chip evacuation streamlines your most challenging milling operations.

Strong tool design for optimum security.

A120

Designed for maximum chip evacuation.

Slotting Mills M16 Series Introduction M16

Slot Width Range: 11,0mm–21,9mm

Indexes per insert: 2 Diameter: 25mm–50mm

Insert Geometry

Recommended Use

K CPNT..

Pages: A122–A124

Inserts with positive chipbreaker providing low cutting forces.

Indexable Milling • Slotting Mills

Slotting Mills

T-Slotting Steel • If machining a vertical slot, depth is to be kept at a minimum, as shown in Figure 1. • If the depth is greater than Figure 1, chip evacuation problems could occur. • Vibrations could occur when the T-slot cutter diameter increases; use Figure 1 as the starting point. • If vibrations are a concern, adopt the Figure 2 solution.

Cast Iron • Fewer problems with chip evacuation and reduced cutting forces enable deeper vertical slots, as shown in Figures 2 and 3.

Figure 2

Figure 1

1–3mm

Figure 3

C/2

NOTE: Air blast is recommended to disperse the chips.

A121

Slotting Mills • M16 Series M16 Tool Bodies

Indexable Milling • Slotting Mills

• T-slot mill. • Ideal for steel and cast iron machining.

M16 order number 2021380 2021381

catalogue number 12391602600 12391603000

D1 D D3 25 16 13 32 16 15

2021382 2021383

12391603400 12391603800

40 25 19 50 32 25

L 80 90

L3 32 42

105 49 120 60

Ap1 max 11,0 13,9 17,9 21,9

Z ZU 4 2 4 2

insert 1 CPNT060204T CPNT080308T

coolant supply Yes Yes

kg 0,1 0,2

4 4

CPNT09T308T CPNT120408T

Yes Yes

0,4 0,7

2 2

M16 • Spare Parts D1 25 32

insert screw 12148068700 12148067200

Nm 1,0 2,0

Torx driver 12148086600 12148086600

40 50

12148038800 12148007200

3,0 4,0

12148000600 12148007500

A122

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Slotting Mills • M16 Series M16 Inserts

L10 6,45

M 1,54

S 2,38

Rε 0,4

CP0803.. CPNT

catalogue number CPNT080308T

cutting edges 2

D 7,94

䢇

first choice

嘷

alternate choice

L10 8,06

M 1,76

P M K N S H

S 3,18

Rε 0,8

CP09T3.. CPNT

catalogue number CPNT09T308T

cutting edges 2

D 9,52

䢇

first choice

嘷

alternate choice

L10 9,67

M 2,20

Rε 0,8

CP1204.. CPNT

catalogue number CPNT120408T

WWW.WIDIA.COM

cutting edges 2

D 12,70

first choice

嘷

alternate choice

L10 12,90

M 3,08

hm 0,09

P M K N S H

S 3,97

䢇

hm 0,09

hm 0,10

P M K N S H

S 4,76

Rε 0,8

hm 0,10

䢇嘷

䢇䢇䢇

䢇

嘷

嘷嘷嘷䢇嘷

䢇䢇䢇

䢇

嘷

嘷嘷嘷䢇嘷

䢇䢇䢇

䢇

嘷

嘷嘷嘷䢇嘷

䢇䢇䢇

A123

Indexable Milling • Slotting Mills

alternate choice

嘷嘷嘷

TN7535 THM TTM

D 6,35

嘷

䢇嘷

TN7535 THM TTM

cutting edges 2

first choice

䢇嘷

TN7535 THM TTM

catalogue number CPNT060204T

䢇

P M K N S H

TN7535 THM TTM

CP0602.. CPNT

Slotting Mills • M16 Series M16 Cutting Data TN7535

Indexable Milling • Slotting Mills

Edge Geometry CP..06 CP..08 CP..09 CP..12 Material Group 1

M M

THM

TTM

feed per tooth fz (mm) 0,08 0,08 0,08 0,08

0,12 0,12 0,14 0,14

0,14 0,14 0,18 0,18

0,08 0,08 0,08 0,08

0,12 0,12 0,14 0,14

0,14 0,14 0,18 0,18

0,08 0,08 0,08 0,08

0,12 0,12 0,14 0,14

0,14 0,14 0,18 0,18

140

vc (m/min) 280

215

185

170

150

190

150

130

120

100

160

120

110

100

165

130

110

140

100

185

140

115

120

100

140

110

120

110

140

110

100

110

180

135

115

13.1 13.2 14.1

155 80 220

110 55 180

90 45 160

100 50 120

80 40 80

70 35 70

14.2

180

150

135

14.3 14.4 15

130 110 —

110 90 —

100 80 —

135

100

65 60 —

50 40 —

40 35 —

—

100

—

190

150

130

120

150

120

100

160

120

110

130

100

19 20 21

— —

120 95 600

75 60 450

50 40 340

— —

300

220

180

600

450

350

500

360

280

300

210

160

—

29 30 31

— — 38

— — 29

— — 25

36 37 38.1

50 55

40 35

32 30

38.2

A124

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

Victory™ TN5100 and TN7100 Series Inserts Our new WIDIA Victory TN Turning Grades provide you significant and measurable productivity gains — no matter how challenging your cut. TN5100 • Drastically reduce cycle times with up to 50% higher feed and speed capability. • Get exceptional tool life with as much as 50% better wear resistance. • Engineered specifically for finishing and roughing of cast irons.

TN7100 • Unique multi-layer coating delivers unparalleled high-speed performance. • Ideal for finishing to heavy roughing of all steels!

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

Win with WIDIA™

Slotting Mills M94 Series Introduction

For Precise Slotting and Grooving Applications • M94 Series Slotting Mills The M94 Series Slotting Mills are equipped with three cutting edges per insert and precise cooling capabilities for your most demanding small width slotting and grooving operations.

M94 • Coolant grooves provide accurate and consistent cooling performance.

Excellent for thin slotting and grooving.

• Perfect choice when shallow grooving and slotting are required. • Tangential mounted inserts ensure maximum strength and stability.

Three cutting edges per insert.

Cooling grooves for precise cooling. A126

Slotting Mills M94 Series Introduction M94

Slot Width Range: 2,73mm–5,23mm

Indexes per insert: 3 Diameter: 25mm–80mm

Pages: A128–A130

Insert Geometry

Recommended Use

K S

T.AX..

Inserts with free-cutting geometry providing low cutting forces.

Indexable Milling • Slotting Mills

Slotting Mills

A127

Slotting Mills • M94 Series M94 Tool Bodies

Indexable Milling • Slotting Mills

• Three cutting edges per insert. • Tangential mounted inserts. • Shallow grooving and slotting.

M94 order number 2022619 2022620

catalogue number 12290900800 12290901200

D1 25 40

D 25 32

D3 21 32

D min 34 65

L 100 110

L2 44 50

W min 2,10 2,73

W max 2,73 4,26

Z 3 3

insert 1 TCAX1103ZZ.. TNAX1604ZZ..

coolant supply No No

kg 0,4 0,7

coolant supply No No

kg 0,7 1,3

NOTE: D min = minimum internal hole diameter required for clearance.

M94 • Spare Parts D1 25 40

insert screw 12148080000 12148067200

Nm 1,0 3,5

Torx driver 12148086600 12148086600

M94 order number 2022621 2022622

catalogue number 12290911600 12290911800

D1 63 80

D 22 27

D min 85 102

D6 55 68

L 40 50

W min 2,73 4,26

W max 4,26 5,23

Z 6 6

insert 1 TNAX1604ZZ.. TNAX2206ZZ..

NOTE: D min = minimum internal hole diameter required for clearance.

M94 • Spare Parts D1 63 80

A128

insert screw 12148095100 12148007200

Nm 3,5 6,0

Torx driver 12148086600 12148007500

WWW.WIDIA.COM

Slotting Mills • M94 Series M94 Inserts

alternate choice

catalogue number TCAX1103ZZ18 TCAX1103ZZ21

cutting edges 3 3

D 6,35 6,35

LI 11,00 11,00

W 1,93 2,23

T 2,10 2,25

S 3,20 3,20

hm 0,07 0,07

TCAX1103ZZ26

6,35

11,00

2,73

2,35

3,20

0,07

TNAX • 1604.. 䢇

first choice

嘷

alternate choice

cutting edges 3 3

D 9,52 9,52

LI 16,49 16,49

W 2,73 3,26

T 3,08 3,04

S 4,76 4,76

hm 0,07 0,07

TNAX1604ZZ41

9,52

16,49

4,26

3,32

4,76

0,07

TNAX • 2206..

catalogue number TNAX2206ZZ41 TNAX2206ZZ51

WWW.WIDIA.COM

cutting edges 3 3

D 12,70 12,70

first choice

嘷

alternate choice

LI 22,00 22,00

W 4,26 5,23

䢇䢇䢇䢇

P M K N S H

catalogue number TNAX1604ZZ26 TNAX1604ZZ31

䢇

䢇嘷

䢇嘷嘷嘷䢇嘷

䢇䢇䢇䢇䢇䢇

P M K N S H T 4,02 4,43

S 6,40 6,40

hm 0,07 0,07

䢇嘷嘷

䢇䢇

A129

Indexable Milling • Slotting Mills

嘷

嘷嘷

THM TTM

first choice

䢇嘷

THM TTM

䢇

P M K N S H

TTM

TCAX • 1103..

Slotting Mills • M94 Series M94 Cutting Data THM Edge Geometry T.AX..

TTM hm value for calculation* (mm)

0,05

0,07

0,09

Indexable Milling • Slotting Mills

Material Group

0,05

0,07

0,09

vc (m/min) 1

170

150

140

120

100

110

120

100

110

115

13.1 13.2 14.1

100 50 120

80 40 80

70 35 70

14.2

14.3 14.4 15

135

100

65 60 —

50 40 —

40 35 —

100

—

120

140

110

100

19 20 21

120 95 1000

75 60 750

50 40 600

— —

500

360

300

1000

750

600

800

600

500

350

250

—

400

250

180

300

180

120

29 30 31

— — 36

— — 28

— — 24

36 37 38.1

80 70

50 46

40 35

38.2

39.1 39.2 *fz must be calculated using shown hm value. Use given formula or factor chart below due to minimal radial engagement (ae) possibilities. First choice starting hm and speed (vc) are in bold type. If operation is internal or external circular interpolation, see page E14 for feed rate at tool center line correction formula.

ae/D1 = fz-Factor vc-Factor

A130

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

On the Web

Fast, Free, and Easy Registration You can easily register with www.widia.com to obtain full access to the features of the site.

Visit www.widia.com

A131

Indexable Milling • Copy Mills M170 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A134–A159 M170 RD07.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A136–A143 M170 RD1003.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A144–A149 M170 RD12T3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A150–A155 M170 RD1604.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A156–A159 M270 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A160–A179 M270 Ball Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A162–A167 M270 Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A170–A173 M270 High-Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A174–A179 M100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A180–A203 M100 RD0802.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A182–A184 M100 RD1003.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A186–A189 M100 RD1204.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A190–A195 M100 RD1605.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A196–A199 M100 RC1606.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A200–A203

WWW.WIDIA.COM

A133

Copy Mills M170 Series Introduction

Ideal for Die and Mould Applications • M170 Series Specially engineered with industry standard insert sizes, the M170 Series offers the highest performance rates for best-in-class cost efficiency, high-strength steel and hard machining capability, and a strong, solid cutter body designed for maximum performance.

M170 • Nickel-coated cutter bodies ensure improved tool life and chip flow.

Hard nickel-coated bodies.

• Screw-on end mills and shell mills. • High teeth density for optimised HSM. • High-accuracy PSTS inserts ideal for die and mould manufacturing.

High teeth density for optimised HSM.

Superior ramping and helical interpolation capabilities. Through tool coolant. Additional insert clamping (select tool bodies). A134

Copy Mills M170 Series Introduction M170 RD07..

Max depth of cut: 3,5mm

Recommended Use

Diameter: 12mm–35mm

Pages: A136–A143

Insert Geometry

First choice for all applications.

M170 RD1003.. Max depth of cut: 5,0mm

P M

Insert Geometry

Diameter: 20mm–52mm

Pages: A144–A149

Recommended Use

Indexable Milling • Copy Mills

Copy Mills

Best option for general-purpose use, materials, and applications. Use for reduced cutting forces.

First choice for heavy machining. MH

M170 RD12T3.. Max depth of cut: 6,0mm

P M

Insert Geometry

Recommended Use

Diameter: 24mm–100mm

Pages: A150–A155

Suitable for high-strength steels, cast iron, and hard machining.

Best option for general-purpose use, materials, and applications. Use for reduced cutting forces.

First choice for heavy machining. MH

M170 RD1604.. Max depth of cut: 8,0mm

P M

Insert Geometry

Recommended Use

Diameter: 32mm–125mm

Pages: A156–A159

Suitable for high-strength steels, cast iron, and hard machining.

Best option for general-purpose use, materials, and applications. Use for reduced cutting forces.

First choice for heavy machining. MH

Suitable for high-strength steels, cast iron, and hard machining.

A135

Copy Mills • M170 Series M170 Tool Bodies • RD07T1.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3935336 3935337

catalogue number M170D012Z02M06RD07T M170D012Z02M08RD07T

3935338

M170D015Z03M08RD07T

D1 max D1 D DPM G3X L2 WF Ap1 max 12 5 10 6,5 M6 18 7 3,5 12 5 13 8,5 M8 23 10 3,5 15

8 13

8,5

M8 18 10

3,5

Z 2 2

max ramp angle 22.0° 22.0°

max RPM 26200 26200

coolant supply Yes Yes

kg 0,02 0,02

11.0°

21200

Yes

0,02

M170 • Spare Parts D1 max 12 15

insert screw 193.364 193.364

Nm 1,0 1,0

Torx driver 12147549000 12147549000

M170 order number 3935339 3935340

catalogue number M170D012Z02A12RD07TL100 M170D012Z02A16RD07TL120

3935341 3935342

M170D012Z02A16RD07TL140 M170D015Z03A16RD07TL130

D1 max D1 D L L2 12 5 12 100 20 12 5 16 120 60 12 15

5 16 140 80 8 16 130 60

BHTCA — 2.0˚

Ap1 max 3,5 3,5

Z 2 2

max ramp angle 22.0° 22.0°

max RPM 26200 26200

coolant supply Yes Yes

kg 0,1 0,1

1.5˚ 0.5˚

3,5 3,5

2 3

22.0° 11.0°

26200 21200

Yes Yes

0,2 0,1

M170 • Spare Parts D1 max 12 15

A136

insert screw 193.364 193.364

Nm 1,0 1,0

Torx driver 12147549000 12147549000

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Inserts • RD07T1..

first choice

嘷

alternate choice

D 7,00

S 1,98

hm 0,08

嘷䢇䢇嘷䢇䢇嘷嘷

䢇䢇

䢇䢇䢇

Indexable Milling • Copy Mills

catalogue number RDHX07T1M0SNMH

䢇

P M K N S H

TN2505 TN6525 TN6540

RDHX-MH

WWW.WIDIA.COM

A137

Copy Mills • M170 Series M170 Tool Bodies • RD0702.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3926607 3926608

catalogue number M170D015Z02M08RD07 M170D016Z03M08RD07

3926609 3926610

M170D020Z04M10RD07 M170D025Z05M12RD07

20 25

13 18 10,5 M10 30 14 18 21 12,5 M12 35 19

3926611 3926612

M170D030Z05M16RD07 M170D035Z06M16RD07

30 35

23 29 17,0 M16 43 22 28 29 17,0 M16 43 22

Z 2 3

max ramp angle 18.0° 9.0°

max RPM 21200 21200

coolant supply Yes Yes

kg 0,03 0,03

3,5 3,5

4 5

12.5° 8.5°

19600 12700

Yes Yes

0,06 0,10

3,5 3,5

5 6

6.5° 4.8°

10600 9900

Yes Yes

0,20 0,23

D1 max D1 D DPM G3X L2 WF Ap1 max 15 8 13 8,5 M8 23 10 3,5 16 9 13 8,5 M8 23 10 3,5

M170 • Spare Parts D1 max 15 16

insert screw 193.341 193.341

Nm 1,0 1,0

Torx driver 12147549000 12147549000

20 25

193.341 193.341

1,0 1,0

12147549000 12147549000

30 35

193.341 193.341

1,0 1,0

12147549000 12147549000

M170 order number 3929403

catalogue number M170D015Z02B16RD07

D1 max D1 D L L2 BHTCA 15 8 16 90 40 1.0˚

Ap1 max 3,5

Z 2

max ramp angle 18.0°

max RPM 21200

coolant supply Yes

kg 0,1

M170 • Spare Parts D1 max 15

A138

insert screw 193.341

Nm 1,0

Torx driver 12147549000

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Tool Bodies • RD0702.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

order number 3929404 3929405

catalogue number M170D015Z02A16RD07L110 M170D015Z02A16RD07L150

3929406 3929407

M170D016Z03A16RD07L110 M170D016Z02A16RD07L150

16 16

9 16 110 20 9 16 150 30

3929408 3929409

M170D020Z04A20RD07L115 M170D020Z03A20RD07L140

20 20

13 20 115 30 13 20 140 40

Ap1 max 3,5 3,5

Z 2 2

max ramp angle 18.0° 18.0°

max RPM 21200 21200

coolant supply Yes Yes

kg 0,1 0,2

— —

3,5 3,5

3 2

9.0° 9.0°

21200 21200

Yes Yes

0,2 0,2

— —

3,5 3,5

4 3

12.0° 12.0°

10600 10600

Yes Yes

0,3 0,3

D1 max D1 D L L2 BHTCA 15 8 16 110 60 0.5˚ 15 8 16 150 60 0.5˚

M170 • Spare Parts D1 max 15 16

insert screw 193.341 193.341

Nm 1,0 1,0

Torx driver 12147549000 12147549000

193.341

1,0

12147549000

WWW.WIDIA.COM

A139

Indexable Milling • Copy Mills

M170

Copy Mills • M170 Series M170 Inserts • RD0702..

Indexable Milling • Copy Mills

catalogue number RDPX0702M0SNMH

A140

䢇

first choice

嘷

alternate choice

D 7,00

S 2,38

P M K N S H

hm 0,08

嘷䢇䢇嘷䢇䢇嘷嘷

䢇䢇

TN2505 TN6525 TN6540

RDPX-MH

䢇䢇䢇

WWW.WIDIA.COM

THE POWER OF CUSTOM SOLUTIONS

Superabrasive Precision Milling Tools and Inserts WIDIA brings the power of custom solutions to Indexable Milling,Turning, and Holemaking, further establishing our ability to offer superabrasive cutting tools for all applications. • Super-feed, fine-pitch cutter maximises the number of inserts. • Heat deflected from cutting edge to prevent premature wear. • PCD-tipped cartridges and inserts for higher metal removal rates. • Rigid, wedge-type locking device eliminates movement in the pocket. • Increased tool life.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

Copy Mills • M170 Series M170 Cutting Data • RD07.. TN2505 Edge Geometry ...MH

TN6525

0,07

0,08

0,11

0,07

—

345

—

240

—

200

—

210

160

135

—

175

125

105

—

230

175

145

Material Group

Indexable Milling • Copy Mills

TN6540

feed per tooth fz (mm) 0,10

0,12

0,07

0,10

0,15

270

230

290

225

190

185

160

200

150

130

155

135

170

130

110

170

130

110

145

105

190

145

120 95

vc (m/min)

—

175

135

115

145

110

—

155

115

130

—

135

110

190

150

130

175

140

125

145

115

105

130

115

240

220

150

220

170

145

185

140

120

13.1 13.2 14.1

210 110

150 80

130 70

190 95 190

140 70 115

115 60 90

160 80 160

115 60 95

95 50 70

14.2

155

130

14.3 14.4 15

380

280

235

115 95 —

70 60 —

55 45 —

95 80 —

55 50 —

45 35 —

290

215

185

—

325

235

195

240

180

160

200

150

130

235

145

120

200

150

130

170

130

110

19 20 21

325 260

195 160

160 130

— —

22 23 24 25

p1 Ap1

27 vf

Ap1/D 0,05 0,1 0,2 0,4

A142

29 30 31

36 37 38.1

80 70

50 45

40 35

130

105

38.2

130

105

39.1 39.2

110 110

85 85

65 65

0,05 9 6,3 4,3 3,2

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). Given fz is valid for face milling with width of cut (ae) ≥0,4 D1 and Ap1 max. For smaller ae and ap, use the given correction factors (D = diameter of insert, D1 = cutter diameter).

fz factor chart ae/D1 0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

Copy Mills • M170 Series M170 Additional Application Advice • RD07..

Selecting the Correct Cutting Values 1. fz, depends on the Ap1 and ae values With round inserts, two factors can affect the hm: Ap1 and ae. Hence, our fz has to be adjusted accordingly.

Recommended Starting Feed Rate Values (fz) Related to the Ap1 and ae Values:

10% 0,59 0,50 0,42 0,34 0,22

20% 0,42 0,36 0,30 0,24 0,16

30% 0,34 0,29 0,24 0,20 0,13

40% 0,30 0,25 0,21 0,17 0,11

50% 0,26 0,22 0,19 0,15 0,10

Example application highlighted.

100% 0,19 0,16 0,13 0,11 0,08

Indexable Milling • Copy Mills

ae engagement Ap1 = 0,5 Ap1 = 0,75 Ap1 = 1 Ap1 = 1,5 Ap1 = 3,5

Example Cutting Conditions for RD..07... Insert in Pocketing, L/D ratio = 2 x D: TN2505 insert = RDPX0702M0SNMH ae>50%

Recommended starting Ap1 = 0,5mm

min

med

max

0,19

0,22

0,3

TN6525 feed per tooth fz (mm)/ae>50% min med max 0,19

0,3

0,35

TN6540 min

med

max

0,19

0,35

0,4

2. Ap1 and vc corrections, depend on L/D ratio With increasing L/D ratios, or overhang, vibrations can occur due to reduced rigidity. To ensure successful application, it is recommended to adjust Ap1 and vc values according to the following table: L L % of Ap1 max to reduce 0% 65–75% 80–95%

L/D ratio <2 2<L/D<4 >4

% of vc to reduce 0% 10–15% 20–40%

Recommended Cutting Conditions

Cutter Diameter

Helical Interpolation from Solid

cutter diameter 12 15 16 20 25 30

min hole diameter 17mm 18mm 20mm 28mm 36,5mm 46,4mm

max hole diameter 17mm 23mm 25mm 33mm 43mm 53mm

Ap1 max per revolution 3,5mm 2,8mm 1,9mm 3,5mm 3,5mm 3,5mm

max ramp angle 22° 18° 9° 12° 8.5° 6.5°

Ap1 max when plunging 1mm 2,2mm 1,4mm 1,5mm 2,5mm 2,5mm

Hole Diameter

See Technical Information on page E14 for more information.

A143

Copy Mills • M170 Series M170 Tool Bodies • RD1003.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3934647 3934648

catalogue number M170D020Z02M10RD10 M170D025Z02M12RD10

3934649 3934650

M170D025Z03M12RD10 M170D030Z04M16RD10

25 30

15 21 12,5 M12 35 19 20 29 17,0 M16 43 22

3934651 3934652

M170D035Z05M16RD10 M170D042Z06M16RD10

35 42

25 29 17,0 M16 45 22 32 29 17,0 M16 45 22

Z 2 2

max ramp angle 20.0° 8.0°

max RPM 15900 12800

coolant supply Yes Yes

kg 0,1 0,1

5,0 5,0

3 4

8.0° 10.0°

12800 10600

Yes Yes

0,1 0,2

5,0 5,0

5 6

8.5° 6.0°

9100 7800

Yes Yes

0,2 0,3

D1 max D1 D DPM G3X L2 WF Ap1 max 20 10 18 10,5 M10 30 15 5,0 25 15 21 12,5 M12 35 19 5,0

M170 • Spare Parts D1 max 20 25

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

30 35

193.342 193.342

3,5 3,5

12148082400 12148082400

193.342

3,5

12148082400

M170 order number 3940703 3940708

catalogue number M170D020Z02B20RD10 M170D025Z03B25RD10

D1 max 20 25

D1 10 15

D L L2 20 110 40 25 110 40

Ap1 max 5,0 5,0

Z 2 3

max ramp angle 20.0° 9.0°

max RPM 15900 12900

coolant supply kg Yes 0,2 Yes 0,4

M170 • Spare Parts D1 max 20 25

A144

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Tool Bodies • RD1003.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Ap1 max 5,0 5,0

Z 2 2

max ramp angle 20.0° 20.0°

max RPM 15900 15900

coolant supply Yes Yes

kg 0,3 0,5

1.5˚ —

5,0 5,0

2 2

20.0° 12.0°

15900 14400

Yes Yes

0,5 0,4

15 25 180 70 15 25 220 100

— —

5,0 5,0

2 2

9.0° 9.0°

12800 12800

Yes Yes

0,6 0,7

18 25 200 40

—

5,0

15.0°

11300

Yes

0,7

order number 3940704 3940705

catalogue number M170D020Z02A20RD10L140 M170D020Z02A25RD10L160

D1 max D1 D L L2 BHTCA 20 10 20 140 60 — 20 10 25 160 80 2.0˚

3940706 3940707

M170D020Z02A25RD10L180 M170D022Z02A20RD10L160

20 22

10 25 180 100 12 20 160 40

3940709 3940710

M170D025Z02A25RD10L180 M170D025Z02A25RD10L220

25 25

3940711

M170D028Z02A25RD10L200

M170 • Spare Parts D1 max 20 22

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

25 28

193.342 193.342

3,5 3,5

12148082400 12148082400

WWW.WIDIA.COM

A145

Indexable Milling • Copy Mills

M170

Copy Mills • M170 Series M170 Tool Bodies • RD1003.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3940712 3940723

catalogue number M170D040Z05RD10 M170D042Z05RD10

D1 max 40 42

D1 D D6 L 30 16 37 40 32 16 37 40

Ap1 max 5,0 5,0

Z 5 5

max ramp angle 7.2° 5.8°

max RPM 9950 9500

coolant supply Yes Yes

kg 0,3 0,3

3940724 3940725

M170D050Z06RD10 M170D052Z06RD10

50 52

40 22 44 40 42 22 44 50

5,0 5,0

6 6

5.2° 3.0°

7950 7650

Yes Yes

0,4 0,5

M170 • Spare Parts

A146

D1 max 40 42

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

SHCS with coolant groove MS1294CG MS1294CG

50 52

193.342 193.342

3,5 3,5

12148082400 12148082400

MS2072CG MS2072CG

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Inserts • RD1003..

嘷

alternate choice

D 10,00

S 3,18

RDPX-MH

catalogue number RDPX1003M0SNMH

WWW.WIDIA.COM

䢇

first choice

嘷

alternate choice

D 10,00

S 3,18

嘷嘷

䢇

TN6525 TN6540

first choice

䢇䢇嘷䢇

hm 0,11

P M K N S H

hm 0,12

䢇䢇

嘷䢇䢇嘷䢇䢇嘷嘷

䢇䢇

TN2505 TN6525 TN6540

catalogue number RDPX1003M0SNMM

䢇

P M K N S H

䢇䢇䢇

A147

Indexable Milling • Copy Mills

RDPX-MM

Copy Mills • M170 Series M170 Cutting Data • RD1003.. TN2505 Edge Geometry ...MM ...MH

TN6525

0,13

0,15

0,17

0,10 0,13

—

345

270

230

—

240

185

160

—

200

155

135

—

210

160

—

175

125

—

230

175

145

Material Group

Indexable Milling • Copy Mills

TN6540

feed per tooth fz (mm) 0,13 0,18

0,16 0,20

0,10 0,13

0,13 0,18

0,20 0,25

290

225

190

200

150

130

170

130

110

135

170

130

110

105

145

105

190

145

120 95

vc (m/min)

—

175

135

115

145

110

—

155

115

130

—

135

110

190

150

130

175

140

125

145

115

105

130

115

240

220

150

220

170

145

185

140

120

13.1 13.2 14.1

210 110

150 80

130 70

190 95 190

140 70 115

115 60 90

160 80 160

115 60 95

95 50 70

14.2

155

130

14.3 14.4 15

380

280

235

115 95 —

70 60 —

55 45 —

95 80 —

55 50 —

45 35 —

290

215

185

—

325

235

195

240

180

160

200

150

130

235

145

120

200

150

130

170

130

110

19 20 21

325 260

195 160

160 130

— —

22 23 24 25

Ap1 p1

27 vf

Ap1/D 0,05 0,1 0,2 0,4

A148

29 30 31

36 37 38.1

80 70

50 45

40 35

130

105

38.2

130

105

39.1 39.2

110 110

85 85

65 65

0,05 9 6,3 4,3 3,2

fz factor chart ae/D1 0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

Copy Mills • M170 Series M170 Additional Application Advice • RD1003..

Selecting the Correct Cutting Values 1. fz, depends on the Ap1 and ae values With round inserts, two factors can affect the hm: Ap1 and ae. Hence, our fz has to be adjusted accordingly.

Recommended Starting Feed Rate Values (fz) Related to the Ap1 and ae values:

10% 1,18 0,95 0,80 0,57 0,46 0,36

20% 0,70 0,62 0,57 0,40 0,33 0,25

30% 0,63 0,56 0,46 0,33 0,27 0,21

40% 0,56 0,50 0,40 0,28 0,23 0,18

50% 0,50 0,45 0,36 0,25 0,21 0,16

100% 0,35 0,30 0,25 0,18 0,15 0,11

Example application highlighted.

Example Cutting Conditions for RD..10... Insert in Pocketing, L/D ratio = 2 x D: TN2505 insert = RDPX1003M0SN

min

med

TN6525 feed per tooth fz (mm)/ae>50% max min med max min

TN6540 med

max

Edge Geometry MM

ae>50%

Recommended starting Ap1 = 1mm

—

0,25

0,30

0,40

0,25

0,32

0,45

Edge Geometry MH

ae>50%

Recommended starting Ap1 = 1mm

0,25

0,32

0,40

0,25

0,35

0,55

0,25

0,45

0,65

L/D ratio <2 2<L/D<4 >4

% of vc to reduce 0% 10–15% 20–40%

L L

Recommended Cutting Conditions Helical Interpolation from Solid

cutter diameter 20 22 25 28 30 35 40 42 50 52

min hole diameter 22mm 24mm 33mm 36mm 40,6mm 50,7mm 60,5mm 64,5mm 80,3mm 85,8mm

max hole diameter 30mm 34mm 40mm 46mm 50mm 60mm 70mm 74mm 90mm 94mm

D Ap1 max per revolution 2,1mm 2,1mm 3,2mm 5mm 5mm 5mm 5mm 5mm 5mm 5mm

max ramp angle 20° 20° 8° 15° 10° 8,5° 7,2° 5,8° 5,2° 3°

Ap1 max when plunging 4mm 2,4mm 1,7mm 3,8mm 3,4mm 3,4mm 3,6mm 3,6mm 4mm 2,2mm

Cutter Diameter

Hole Diameter

See Technical Information on page E14 for more information.

A149

Indexable Milling • Copy Mills

ae engagement Ap1 = 0,5 Ap1 = 0,75 Ap1 = 1 Ap1 = 2 Ap1 = 3 Ap1 = 5

Copy Mills • M170 Series M170 Tool Bodies • RD12T3.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3930950 3930954

catalogue number M170D024Z02M12RD12 M170D035Z03M16RD12

3930956 3930958

M170D035Z04M16RD12 M170D042Z05M16RD12

D1 max D1 D DPM G3X L2 WF Ap1 max 24 12 21 12,5 M12 35 19 6,0 35 23 29 17,0 M16 43 22 6,0 35 42

23 29 17,0 M16 43 22 30 29 17,0 M16 43 22

6,0 6,0

Z 2 3

max ramp angle 15.0° 11.0°

max RPM 13200 9900

coolant supply Yes Yes

kg 0,1 0,2

4 5

10.5° 7.2°

9900 7500

Yes Yes

0,2 0,3

M170 • Spare Parts D1 max 24 35

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

clamp screw 193.338 193.338

35 42

193.342 193.342

3,5 3,5

12148082400 12148082400

193.338 193.338

M170 order number 3930960

catalogue number M170D032Z03B32RD12

D1 max 32

D1 D L L2 20 32 125 64

Ap1 max 6,0

Z 3

max ramp angle 12.0°

max RPM 9500

coolant supply Yes

kg 0,6

M170 • Spare Parts D1 max 32

A150

insert screw 193.342

Nm 3,5

Torx driver 12148082400

clamp screw 193.338

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Tool Bodies • RD12T3.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

order number 3930962 3930964

catalogue number M170D032Z02A32RD12L200 M170D032Z02A32RD12L300

3930966

M170D035Z02A32RD12L300

D1 max D1 D L L2 32 20 32 200 65 32 20 32 300 65 35

23 32 300 40

Ap1 max 6,0 6,0

Z 2 2

max ramp angle 12.0° 12.0°

max RPM 9500 9500

coolant supply Yes Yes

kg 1,1 1,7

6,0

11.0°

9100

Yes

1,8

M170 • Spare Parts D1 max 32 35

WWW.WIDIA.COM

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

clamp screw 193.338 193.338

A151

Indexable Milling • Copy Mills

M170

Copy Mills • M170 Series M170 Tool Bodies • RD12T3.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3930968 3930970

catalogue number M170D040Z04RD12 M170D050Z05RD12

D1 max 40 50

D1 D D6 L 28 16 37 40 38 22 44 40

Ap1 max 6,0 6,0

Z 4 5

max ramp angle 9.3° 6.1°

max RPM 7000 7950

coolant supply Yes Yes

kg 0,2 0,3

3930972 3930975

M170D052Z05RD12 M170D063Z06RD12

52 63

40 22 44 50 51 22 44 40

6,0 6,0

5 6

4.5° 4.5°

7600 6300

Yes Yes

0,4 0,5

3930976 3930979

M170D066Z06RD12 M170D080Z07RD12

66 80

54 27 60 50 68 27 60 50

6,0 6,0

6 7

4.5° 3.5°

6030 4900

Yes Yes

0,8 1,0

3930981

M170D100Z08RD12

100

88 32 80 55

6,0

2.2°

3900

Yes

2,0

M170 • Spare Parts D1 max 40 50

insert screw 193.342 193.342

Nm 3,5 3,5

Torx driver 12148082400 12148082400

clamp screw 193.338 193.338

SHCS with coolant groove MS1294CG MS2072CG

52 63

193.342 193.342

3,5 3,5

12148082400 12148082400

193.338 193.338

MS2072CG MS2072CG

66 80

193.342 193.342

3,5 3,5

12148082400 12148082400

193.338 193.338

MS2038CG MS2038CG

100

193.342

3,5

12148082400

193.338

MS1254CG

A152

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Inserts • RD12T3..

嘷

alternate choice

D 12,00

S 3,97

catalogue number RDPX12T3M0SNMH

WWW.WIDIA.COM

first choice

嘷

alternate choice

D 12,00

S 3,97

䢇

hm 0,13

RDPX-MH 䢇

嘷嘷

TN6525 TN6540

first choice

䢇䢇嘷䢇

P M K N S H

hm 0,17

䢇䢇

嘷䢇䢇嘷䢇䢇嘷嘷

䢇䢇

TN2505 TN6525 TN6540

catalogue number RDPX12T3M0SNMM

䢇

P M K N S H

䢇䢇䢇

A153

Indexable Milling • Copy Mills

RDPX-MM

Copy Mills • M170 Series M170 Cutting Data • RD12T3.. TN2505 Edge Geometry ...S-MM ...S-MH

TN6525

0,18

0,20

0,25

0,15 0,18

—

345

270

230

—

240

185

160

—

200

155

135

—

210

160

—

175

125

—

230

175

145

Material Group

Indexable Milling • Copy Mills

TN6540

feed per tooth fz (mm) 0,18 0,20

0,20 0,25

0,15 0,18

0,20 0,23

0,25 0,30

290

225

190

200

150

130

170

130

110

135

170

130

110

105

145

105

190

145

120 95

vc (m/min)

—

175

135

115

145

110

—

155

115

130

—

135

110

190

150

130

175

140

125

145

115

105

130

115

240

220

150

220

170

145

185

140

120

13.1 13.2 14.1

210 110

150 80

130 70

190 95 190

140 70 115

115 60 90

160 80 160

115 60 95

95 50 70

14.2

155

130

14.3 14.4 15

380

280

235

115 95 —

70 60 —

55 45 —

95 80 —

55 50 —

45 35 —

290

215

185

—

325

235

195

240

180

160

200

150

130

235

145

120

200

150

130

170

130

110

19 20 21

325 260

195 160

160 130

— —

22 23 24 25

p1 Ap1

26 27 vf

Ap1/D 0,05 0,1 0,2 0,4

A154

29 30 31

36 37 38.1

80 70

50 45

40 35

130

105

38.2

130

105

39.1 39.2

110 110

85 85

65 65

0,05 9 6,3 4,3 3,2

fz factor chart ae/D1 0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

Copy Mills • M170 Series M170 Additional Application Advice • RD12T3..

Selecting the Correct Cutting Values 1. fz, depends on the Ap1 and ae values With round inserts, two factors can affect the hm: Ap1 and ae. Hence, our fz has to be adjusted accordingly. Recommended Starting Feed Rate Values (fz) Related to the Ap1 and ae values:

10% 1,01 0,77 0,63 0,55 0,49 0,45

20% 0,77 0,55 0,45 0,39 0,35 0,32

30% 0,63 0,45 0,37 0,32 0,28 0,26

40% 0,55 0,39 0,32 0,27 0,24 0,22

50% 0,49 0,35 0,28 0,24 0,22 0,20

100% 0,35 0,24 0,20 0,17 0,15 0,14

Example application highlighted.

Example Cutting Conditions for RD..12... Insert in Pocketing, L/D ratio = 2 x D: TN2505

TN6525

TN6540

feed per tooth fz (mm)/ae>50% insert = RDPX12T3M0SN

min

med

max

min

med

max

min

med

max

Edge Geometry MM

ae>50%

Recommended starting Ap1 = 2mm

—

0,24

0,30

0,50

0,24

0,40

0,60

Edge Geometry MH

ae>50%

Recommended starting Ap1 = 2mm

0,24

0,30

0,50

0,24

0,40

0,65

0,24

0,50

0,70

L/D ratio <2 2<L/D<4 >4

% of vc to reduce 0% 10–15% 20–40%

L L

Recommended Cutting Conditions Helical Interpolation from Solid

cutter diameter 24 32 35 40 42 50 52 63 66 80 100

min hole diameter 25,6mm 40,6mm 46,9mm 57,4mm 61,2mm 77,4mm 81,3mm 102,4mm 108,5mm 136,5mm 176,5mm

max hole diameter 36mm 52mm 58mm 68mm 72mm 88mm 92mm 114mm 120mm 148mm 188mm

Ap1 max per revolution 1,3mm 5,3mm 6mm 6mm 6mm 6mm 6mm 6mm 6mm 6mm 6mm

max ramp angle 15° 12° 11° 9.3° 7.2° 6.1° 4.5° 4.5° 4.5° 3.5° 2.2°

Ap1 max when plunging 3mm 4,4mm 3,9mm 3,3mm 3,5mm 3,5mm 3,2mm 4,6mm 4,4mm 4,2mm 4,2mm

Cutter Diameter

Hole Diameter

See Technical Information on page E14 for more information.

A155

Indexable Milling • Copy Mills

ae engagement Ap1 = 1 Ap1 = 2 Ap1 = 3 Ap1 = 4 Ap1 = 5 Ap1 = 6

Copy Mills • M170 Series M170 Tool Bodies • RD1604.. • Premium nickel-coated bodies. • Designed for maximum performance. • Ideally suited for die and mould manufacturing.

Indexable Milling • Copy Mills

M170 order number 3926601

catalogue number M170D032Z02M16RD16

D1 max D1 D DPM G3X L2 WF Ap1 max 32 16 29 17,0 M16 43 22 8,0

Z 2

max ramp angle 20.0°

max RPM 9950

coolant supply Yes

kg 0,2

M170 • Spare Parts D1 max 32

insert screw 193.343

Nm 6,0

Torx driver 12148099400

M170 order number 3926602 3934623

catalogue number M170D050Z04RD16 M170D052Z04RD16

D1 max 50 52

D1 34 36

D 22 22

D6 44 44

L 40 50

Ap1 max 8,0 8,0

Z 4 4

max ramp angle 8.5° 8.2°

max RPM 7900 7650

coolant supply Yes Yes

kg 0,3 0,4

3934624 3934625

M170D063Z05RD16 M170D066Z05RD16

63 66

47 50

22 27

44 60

40 50

8,0 8,0

5 5

5.5° 4.0°

5300 6000

Yes Yes

0,4 0,7

3934626 3934628

M170D080Z06RD16 M170D100Z07RD16

80 100

64 84

27 32

60 80

50 55

8,0 8,0

6 7

3.0° 2.4°

4900 3950

Yes Yes

1,1 1,9

3934629

M170D125Z08RD16

125

109

8,0

2.2°

3200

Yes

2,9

M170 • Spare Parts D1 max 50 52

insert screw 193.343 193.343

Nm 6,0 6,0

Torx driver 12148099400 12148099400

clamp screw 193.383 193.383

coolant cap — —

SHCS with coolant groove MS2072CG MS2072CG

63 66

193.343 193.343

6,0 6,0

12148099400 12148099400

193.383 193.383

— —

MS2072CG MS2038CG

80 100

193.343 193.343

6,0 6,0

12148099400 12148099400

193.383 193.383

— —

MS2038CG MS1254CG

125

193.343

6,0

12148099400

193.383

470.232

—

A156

WWW.WIDIA.COM

Copy Mills • M170 Series M170 Inserts • RD1604..

嘷

alternate choice

D 16,00

S 4,76

RDPX-MH

catalogue number RDPX1604M0SNMH

WWW.WIDIA.COM

䢇

first choice

嘷

alternate choice

D 16,00

S 4,76

嘷嘷

䢇

TN6525 TN6540

first choice

䢇䢇嘷䢇

hm 0,14

P M K N S H

hm 0,22

䢇䢇

嘷䢇䢇嘷䢇䢇嘷嘷

䢇䢇

TN2505 TN6525 TN6540

catalogue number RDPX1604M0SNMM

䢇

P M K N S H

䢇䢇䢇

A157

Indexable Milling • Copy Mills

RDPX-MM

Copy Mills • M170 Series M170 Cutting Data • RD1604.. TN2505 Edge Geometry ...S-MM ...S-MH

TN6525

0,22

0,25

0,30

0,16 0,22

—

345

270

230

—

240

185

160

—

200

155

135

—

210

160

—

175

125

—

230

175

145

Material Group

Indexable Milling • Copy Mills

TN6540

feed per tooth fz (mm) 0,25 0,30

0,30 0,35

0,16 0,22

0,27 0,32

0,35 0,40

290

225

190

200

150

130

170

130

110

135

170

130

110

105

145

105

190

145

120 95

vc (m/min)

—

175

135

115

145

110

—

155

115

130

—

135

110

190

150

130

175

140

125

145

115

105

130

115

240

220

150

220

170

145

185

140

120

13.1 13.2 14.1

210 110

150 80

130 70

190 95 190

140 70 115

115 60 90

160 80 160

115 60 95

95 50 70

14.2

155

130

14.3 14.4 15

380

280

235

115 95 —

70 60 —

55 45 —

95 80 —

55 50 —

45 35 —

290

215

185

—

325

235

195

240

180

160

200

150

130

235

145

120

200

150

130

170

130

110

19 20 21

325 260

195 160

160 130

— —

22 23 24 25

p1 Ap1

26 27 vf

Ap1/D 0,05 0,1 0,2 0,4

A158

29 30 31

36 37 38.1

80 70

50 45

40 35

130

105

38.2

130

105

39.1 39.2

110 110

85 85

65 65

0,05 9 6,3 4,3 3,2

fz factor chart ae/D1 0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

Copy Mills • M170 Series M170 Additional Application Advice • RD1604..

Selecting the Correct Cutting Values 1. fz, depends on the Ap1 and ae values With round inserts, two factors can affect the hm: Ap1 and ae. Hence, our fz has to be adjusted accordingly.

Recommended Starting Feed Rate Values (fz) Related to the Ap1 and ae values: 10% 1,52 1,07 0,88 0,76 0,62 0,54

20% 1,07 0,76 0,62 0,54 0,44 0,38

30% 0,88 0,62 0,51 0,44 0,36 0,31

40% 0,76 0,54 0,44 0,38 0,31 0,27

50% 0,68 0,48 0,39 0,34 0,26 0,24

100% 0,48 0,34 0,28 0,24 0,20 0,17

Example application highlighted.

Example Cutting Conditions for IC16mm... Insert in Pocketing, up to 3 L/D approximately: TN2505

TN6525

TN6540

feed per tooth fz (mm)/ae>50% insert = RDPX1604M0SN

min

med

max

min

med

max

min

med

max

Edge Geometry MM

ae>50%

Recommended starting Ap1 = 3mm

—

0,28

0,45

0,65

0,28

0,50

0,70

Edge Geometry MH

ae>50%

Recommended starting Ap1 = 3mm

0,28

0,35

0,50

0,28

0,50

0,75

0,28

0,60

0,80

L/D ratio <2 2<L/D<4 >4

% of vc to reduce 0% 10–15% 20–40%

Recommended Cutting Conditions

Cutter Diameter

Helical Interpolation from Solid cutter diameter 32 50 52 63 66 80 100 125

min hole diameter 36mm 69mm 73mm 95mm 101mm 129mm 169mm 219mm

max hole diameter 48mm 84mm 88mm 110mm 120mm 144mm 184mm 234mm

Ap1 max per revolution 3mm 8mm 8mm 8mm 8mm 8mm 8mm 8mm

max ramp angle 20° 9,5° 8,2° 5,5° 4° 3° 2,4° 2,2°

Ap1 max when plunging 3mm 4,8mm 5mm 4,7mm 4,2mm 4,1mm 4,6mm 4,4mm

Hole Diameter

See Technical Information page E14 for more information.

A159

Indexable Milling • Copy Mills

ae engagement Ap1 = 1 Ap1 = 2 Ap1 = 3 Ap1 = 4 Ap1 = 6 Ap1 = 8

Copy Mills M270 Series Introduction

For Secure and Rigid Insert Clamping • M270 Series With precision-engineered ball nose, toroidal, and new high-feed inserts, the M270 Series provides the highest accuracy and insert stability for exceptional reliability and performance.

• Ball nose and toroidal tools for semi-finishing through finishing. • NEW performance-boosting High-Feed (HF) inserts offered standard. • V-shaped contact faces enable maximum rigidity and accuracy.

M270 Steel and carbide shanks offered.

Steel and carbide shanks offered.

Secure and rigid insert clamping.

Through tool coolant versions available.

Highly accurate insert positioning. NEW!

Highly accurate insert positioning. Toroidal and high-feed inserts use the same holder. A160

Two contact faces in V-shape to provide more insert rigidity and accuracy.

Copy Mills M270 Series Introduction M270 Ball Nose

Max depth of cut: 5,0mm–16,0mm

Diameter: 10mm–32mm

Pages: A162–A167

Max depth of cut: 0,3mm–4,0mm

Recommended Use

First choice for all finishing and light applications.

First choice for all semi-finishing and medium-duty applications.

S H

M270 Toroidal

Insert Geometry

Recommended Use

Indexable Milling • Copy Mills

Copy Mills

Diameter: 10mm–20mm

Pages: A170–A173 H

M270 High-Feed

Max depth of cut: 0,6mm–1,1mm

Insert Geometry

Back draft design to minimise vibrations.

Recommended Use

Diameter: 10mm–20mm

Pages: A174–A179

Precision insert for finishing and semi-finishing applications.

S H

High-Feed geometry for roughing and semi-finishing applications at maximum feed rates. Exceptional stability, even when long overhang is required.

A161

Copy Mills • M270 Series M270 Ball Nose Tool Bodies • Rough, semi-finish, and finish with one system. • Through tool coolant. • Secure and rigid insert clamping.

Indexable Milling • Copy Mills

M270 Ball Nose order number 2243624 2243625

catalogue number M270BD010M08 M270BD012M08

D1 10 12

DPM 8,5 8,5

G3X L L2 WF M8 42 25 10 M8 42 25 10

Z ZU 1 2 1 2

insert M270B.10 M270B.12

max RPM 57000 55000

coolant supply Yes Yes

kg 0,1 0,1

2243626 2243627

M270BD016M08 M270BD020M10

16 20

8,5 10,5

M8 47 30 M10 59 40

10 14

1 1

2 2

M270B.16 M270B.20

53000 52000

Yes Yes

0,1 0,1

2243628 2243629

M270BD025M12 M270BD032M16

25 32

12,5 17,0

M12 72 50 M16 73 50

19 22

1 1

2 2

M270B.25 M270B.32

50000 46000

Yes Yes

0,1 0,2

M270 Ball Nose • Spare Parts

A162

D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

25 32

12748610900 12748611000

7,0 7,0

12148086800 12146006300

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Copy Mills • M270 Series M270 Ball Nose Tool Bodies • Rough, semi-finish, and finish with one system. • Secure and rigid insert clamping.

order number 2243618 2243619

catalogue number M270BD010B12L90 M270BD012B12L95

D1 D 10 12 12 12

L 90 95

L2 45 50

Z ZU 1 2 1 2

insert M270B.10 M270B.12

max RPM 57000 55000

coolant supply No No

kg 0,1 0,1

2243620 2243621

M270BD016B16L105 M270BD020B20L120

16 16 105 20 20 120

57 70

1 1

2 2

M270B.16 M270B.20

53000 52000

No No

0,1 0,2

2243622 2243623

M270BD025B25L145 M270BD032B32L155

25 25 145 32 32 155

89 95

1 1

2 2

M270B.25 M270B.32

50000 46000

No No

0,4 0,8

M270 Ball Nose • Spare Parts D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

25 32

12748610900 12748611000

7,0 7,0

12148086800 12146006300

WWW.WIDIA.COM

A163

Indexable Milling • Copy Mills

M270 Ball Nose

Copy Mills • M270 Series M270 Ball Nose Tool Bodies • Rough, semi-finish, and finish with one system. • Secure and rigid insert clamping.

Indexable Milling • Copy Mills

M270 Ball Nose order number 2243613 2243614

catalogue number M270BD010A12L140 M270BD012A12L145

10 12

D L 12 140 12 145

L2 45 50

Z ZU 1 2 1 2

insert M270B.10 M270B.12

max RPM 57000 55000

coolant supply No No

kg 0,1 0,1

2067470 2243615

M270BD016A16L155 M270BD020A20L170

16 20

16 155 20 170

57 70

1 1

2 2

M270B.16 M270B.20

53000 52000

No No

0,2 0,4

2243616 2243617

M270BD025A25L195 M270BD032A32L205

25 32

25 195 32 205

89 95

1 1

2 2

M270B.25 M270B.32

50000 46000

No No

0,6 1,1

M270 Ball Nose • Spare Parts D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

25 32

12748610900 12748611000

7,0 7,0

12148086800 12146006300

• Rough, semi-finish, and finish with one system. • Through tool coolant. • Carbide shank.

M270 Ball Nose order number 2424550 2424587

catalogue number M270BD010A12L140C M270BD012A12L145C

10 12

D L L2 12 140 45 12 145 50

Z ZU 1 2 1 2

insert M270B.10 M270B.12

max RPM 57000 55000

coolant supply Yes Yes

kg 0,2 0,2

2424634 2639257

M270BD016A16L155C M270BD020A20L170C

16 20

16 155 20 170

1 1

M270B.16 M270B.20

53000 52000

Yes Yes

0,4 0,7

57 70

2 2

M270 Ball Nose • Spare Parts D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

A164

WWW.WIDIA.COM

Copy Mills • M270 Series M270 Ball Nose Inserts

first choice

嘷

alternate choice

䢇

嘷嘷

嘷

䢇䢇嘷

嘷嘷䢇嘷

䢇䢇

catalogue number M270BF10 M270BF12

W 10 12

S 2,38 3,18

RC 5,0 6,0

hm 0,08 0,08

M270BF16 M270BF20

16 20

4,76 4,76

8,0 10,0

0,08 0,10

䢇䢇䢇䢇䢇䢇

M270BF25 M270BF32

25 32

4,76 4,76

12,5 16,0

0,10 0,10

䢇䢇

䢇䢇䢇

䢇䢇

䢇

first choice

嘷

alternate choice

䢇䢇

䢇

䢇䢇䢇

䢇

䢇䢇䢇

P M K N S H

䢇䢇

嘷䢇䢇䢇

䢇

䢇嘷嘷

嘷

䢇嘷

嘷嘷嘷䢇

䢇

嘷

䢇

TN2510 TN6540 TN7525 TN7535 THM TTM

WWW.WIDIA.COM

嘷嘷䢇䢇

TN2505 TN2510 TN6525 TTI25 THM TTM

䢇

P M K N S H

catalogue number M270BR10 M270BR12

W 10 12

S 2,38 3,18

RC 5,0 6,0

hm 0,08 0,08

M270BR16 M270BR20

16 20

4,76 4,76

8,0 10,0

0,08 0,10

䢇䢇䢇䢇䢇䢇

M270BR25 M270BR32

25 32

4,76 4,76

12,5 16,0

0,10 0,10

䢇

䢇䢇䢇䢇

䢇

䢇䢇

䢇

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䢇

䢇䢇䢇䢇䢇䢇䢇

A165

Indexable Milling • Copy Mills

Copy Mills • M270 Series M270 Ball Nose Cutting Data TN2505 Insert Diameter 10/12 16 20/25 32 Material Group 1

Indexable Milling • Copy Mills

TN2510

TN6525

TN6540

TN7525

feed per tooth fz (mm) 0,06 0,07 0,08 0,10

0,08 0,10 0,12 0,14

0,10 0,13 0,15 0,18

0,06 0,07 0,08 0,10

0,08 0,10 0,12 0,14

0,12 0,15 0,18 0,22

0,10 0,12 0,15

0,15 0,16 0,20

0,18 0,20 0,25

0,12 0,14 0,18

0,18 0,19 0,24

0,22 0,24 0,30

—

350

270

228

290

220

190

410

320

280

—

240

180

160

200

150

130

290

220

190

—

200

150

130

170

130

110

240

184

160

—

210

160

130

170

130

110

250

190

160

—

170

130

110

140

100

210

150

130

—

228

170

140

190

140

120

280

210

170

—

170

130

120

140

110

100

210

160

140

—

150

120

100

130

100

180

140

120

—

130

100

110

160

120

230

180

170

190

150

140

170

140

130

140

120

100

210

170

150

160

120

100

130

100

120

100

140

100

290

230

180

240

190

150

220

170

140

180

140

120

270

200

170

13.1 13.2 14.1

250 130

180 100

160 80

210 110

150 80

130 70

190 96 190

140 70 120

120 60 90

160 80 160

120 60 100

100 50 70

230 120 230

170 90 140

140 70 100

14.2

150

130

180

110

14.3 14.4 15

690

500

336

100 80 —

60 50 —

40 40 —

60 50

—

50 40 —

80 70

—

70 60 —

140 120

—

120 100 —

—

530

400

300

—

730

480

360

610

400

300

240

180

160

200

150

130

470

350

260

390

290

220

200

150

130

170

130

110

19 20 21

— —

444 400

370 300

290 216

— —

24 25 26 27 28

29 30 31

36 37 38.1

80 70

50 45

40 35

160

120

130

105

38.2

160

120

130

105

39.1 120 100 60 110 85 65 39.2 120 100 60 110 85 65 First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz is given for max ae = 10% of cutting diameter. It is important to calculate correct RPM from effective working diameter, as described in additional application advice.

A166

0,18 0,20 0,25 0,28

0,15 0,16 0,20 0,22

vc (m/min)

0,10 0,12 0,15 0,18

Copy Mills • M270 Series M270 Ball Nose Cutting Data TTI25

THM

TTM

360

280

240

450

345

300

320

195

180

Insert Diameter 10/12 16 20/25 32 Material Group 1

250

190

165

380

280

240

160

130

120

210

160

140

310

235

200

130

100

215

165

140

350

260

220

140

110

100

180

130

110

—

110

240

180

150

380

280

240

160

130

120

180

140

120

310

220

190

120

100

160

120

100

250

175

150

100

feed per tooth fz (mm) 0,11 0,13 0,17

0,17 0,18 0,22

0,20 0,22 0,28

0,08 0,11 0,15 0,19

0,12 0,15 0,20 0,26

0,14 0,18 0,25 0,30

0,10 0,14 0,18 0,23

0,14 0,20 0,25 0,32

0,16 0,24 0,30 0,38

0,10 0,13 0,18 0,23

0,14 0,19 0,24 0,31

0,16 0,23 0,29 0,36

vc (m/min)

140

100

—

180

145

130

360

265

220

140

110

100

10 11

120

—

230

175

150

350

260

220

150

120

110

200 100 200

145 75 120

120 60 90

300 150 350

230 115 300

200 100 230

130 65 120

100 50 100

90 45 80

13.1 13.2 14.1

160

270

240

190

100

14.2

120 100 —

70 60 —

55 45 —

220 180

180 150

140 115 —

—

85 60 —

70 50 —

50 40 —

14.3 14.4 15

—

250

190

165

230

170

150

180

140

120

210

160

140

190

140

130

150

110

100

— —

— — 1000

— — 750

— — 600

— —

19 20 21

—

500

360

300

1000

750

600

800

600

500

350

250

—

— — 38

— — 25

— — —

29 30 31

—

80 70

40 35

— —

36 37 38.1 38.2 39.1 39.2

A167

Indexable Milling • Copy Mills

TN7535

Copy Mills • M270 Series M270 Additional Application Advice

Selecting the Correct Insert and Cutting Conditions for Your Application 1. Insert Style: Considerations for selecting the correct insert

Indexable Milling • Copy Mills

BR Geometry

Best Choices for Insert and Grade Selection 䢇 First Choice 嘷 Alternate Choice Grade Roughing Operation Finishing Operation Low RPM Machine Flat Areas or Face Milling (≤ 10˚ inclination) Hard Machining Unstable and/or Long Overhangs HSM or 5-axis Machining (smaller ap/ae values)

BF Geometry

TN6540 TN2510 TN2525 TN2510 TN2505 䢇

䢇

嘷

䢇

嘷

䢇

嘷

䢇

嘷嘷

䢇

嘷䢇

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2. Calculating effective diameter and resulting surface speed It is important to consider the effective diameter (Deff) when using light depths of cut in order to properly calculate RPM values. Use the following formula when machining flat surfaces or inclinations of 10˚ or less to find the Deff value. Then, use this for RPM calculations as opposed to using the overall insert diameter (D1).

Ap1

When machining inclinations between 11˚ and 55˚, further modification of vc is required. Apply factor “k” from the given formula to calculate the correct vc (vceff). This corrected value is then used to calculate the proper RPM for the tool.

Deff

1 k= sin [α + arcCos (1-(2 (Ap1/D1)))]

D eff = √D12-(D1-2Ap1)2

vceff = vc X k Use only carbide shanks for semi-finishing and finishing operations. Use only steel shanks for semi-roughing operations.

Starting Values for Semi-Finishing in Common Material Types (L/D ratio <3 x D1) M270 is usually applied for semi-finishing and finishing operations; Ap1/ae conditions depend on the operation. As a general rule: Ap1/ae ≤0,05D. Tool Diameter Ø10 max rec. (mm)

max rec. (mm)

Ø16 fz

max rec. (mm)

Ø20 fz

max rec. (mm)

Ø25 fz

max rec. (mm)

Ø32 fz

max rec. (mm)

Material

Ap1

(mm/tooth)

Ap1

(mm/tooth)

Ap1

(mm/tooth)

Ap1

(mm/tooth)

Ap1

(mm/tooth)

Ap1

(mm/tooth)

Soft Steel <250 HB

0,7

0,2

0,8

0,2

1,1

0,27

1,3

0,27

1,7

0,3

2,1

0,3

High-Strength Steel 33–44 HRC

0,5

0,15

0,6

0,2

0,8

0,25

1,3

0,25

1,6

0,25

Hardened Steel 44–55 HRC

0,3

0,15

0,4

0,2

0,5

0,22

0,7

0,22

0,8

0,25

1,1

0,25

Grey Cast Iron GG25…

0,2

1,2

0,25

1,6

0,25

2,5

0,3

3,2

0,3

0,7

0,2

0,8

0,25

1,1

0,25

1,3

0,25

1,7

0,3

2,1

0,3

Nodular Cast Iron GGG60…

A168

Ø12

WIDIA M270 Copy Mill Series

M270 Ball Nose | M270 Toroidal | M270 High-Feed Available with both steel and carbide shanks, the M270 Series Copy Mills ensure secure and rigid insert clamping and reliable performance across a vast range of applications.

• Toroidal and high-feed inserts use the same holder. • Highly accurate and reliable insert positioning. • For all rough, semi-finish, and finish applications.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

Copy Mills • M270 Series M270 Toroidal Tool Bodies • Semi-finishing and finishing applications. • Through tool coolant. • Secure and rigid insert clamping.

Indexable Milling • Copy Mills

M270 Toroidal order number 3926546 3926547

catalogue number M270TD012M08 M270TD016M08

3926548

M270TD020M10

D1 D DPM 12 13 8,5 16 13 8,5

G3X L L2 WF M8 42 25 10 M8 47 30 10

Z ZU 1 2 1 2

insert M270TF12R.. M270TF16R..

max RPM 55000 53000

coolant supply Yes Yes

kg 0,02 0,09

20 18

M10 59 40 14

M270TF20R..

52000

Yes

0,07

10,5

M270 Toroidal • Spare Parts D1 12 16

insert screw 12748610600 12748610700

Nm 2,0 5,0

Torx driver 12148788900 12148099300

12748610800

5,0

12148099300

M270 Toroidal order number 3926514 3926515

catalogue number M270TD010A10L120 M270TD012A12L140

D1 10 12

D 10 12

D3 9 11

L 120 140

L2 45 50

Z 1 1

ZU 2 2

insert M270TF10R.. M270TF12R..

max RPM 57000 55000

coolant supply Yes Yes

kg 0,1 0,1

3926516 3926517

M270TD016A16L160 M270TD020A20L180

16 20

14 18

160 180

57 70

1 1

2 2

M270TF16R.. M270TF20R..

53000 52000

Yes Yes

0,2 0,4

M270 Toroidal • Spare Parts D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

A170

WWW.WIDIA.COM

Copy Mills • M270 Series M270 Toroidal Tool Bodies • Semi-finishing and finishing applications. • Through tool coolant. • Carbide shank.

order number 3926518 3926519

catalogue number M270TD010A10L120C M270TD010A10L150C

D1 10 10

D 10 10

D3 9 9

L 120 150

L2 45 45

Z 1 1

ZU 2 2

insert M270TF10R.. M270TF10R..

max RPM 57000 57000

coolant supply Yes Yes

kg 0,1 0,1

3926520 3926521

M270TD012A12L120C M270TD012A12L160C

12 12

11 11

120 160

50 50

1 1

2 2

M270TF12R.. M270TF12R..

55000 55000

Yes Yes

0,2 0,2

3926522 3926543

M270TD016A16L140C M270TD016A16L180C

16 16

14 14

140 180

57 57

1 1

2 2

M270TF16R.. M270TF16R..

53000 53000

Yes Yes

0,3 0,4

3926544 3926545

M270TD020A20L150C M270TD020A20L200C

20 20

18 18

150 200

70 70

1 1

2 2

M270TF20R.. M270TF20R..

52000 52000

Yes Yes

0,5 0,7

M270 Toroidal • Spare Parts D1 10 10

insert screw 12748610500 12748610500

Nm 2,0 2,0

Torx driver 12148788900 12148788900

12 12

12748610600 12748610600

2,0 2,0

12148788900 12148788900

16 16

12748610700 12748610700

5,0 5,0

12148099300 12148099300

20 20

12748610800 12748610800

5,0 5,0

12148099300 12148099300

WWW.WIDIA.COM

A171

Indexable Milling • Copy Mills

M270 Toroidal

Copy Mills • M270 Series M270 Toroidal Inserts

䢇

first choice

嘷

alternate choice

P M K N S H

嘷嘷䢇

䢇䢇嘷

䢇䢇䢇

TN2505 TN2510 TN2525

M270 Toroidal

W 10 10

S 2,38 2,38

RR 0,3 0,5

hm 0,08 0,08

M270TF10R1 M270TF12R03

10 12

2,38 3,18

1,0 0,3

0,08 0,08

M270TF12R05 M270TF12R1

12 12

3,18 3,18

0,5 1,0

0,08 0,08

M270TF12R2 M270TF16R03

12 16

3,18 4,76

2,0 0,3

0,08 0,08

M270TF16R05 M270TF16R1

16 16

4,76 4,76

0,5 1,0

0,08 0,08

M270TF16R2 M270TF16R3

16 16

4,76 4,76

2,0 3,0

0,08 0,08

M270TF20R03 M270TF20R05

20 20

4,76 4,76

0,3 0,5

0,08 0,08

䢇䢇

M270TF20R1 M270TF20R2

20 20

4,76 4,76

1,0 2,0

0,08 0,08

䢇䢇

M270TF20R4

4,76

4,0

0,10

Indexable Milling • Copy Mills

catalogue number M270TF10R03 M270TF10R05

䢇䢇䢇䢇

䢇䢇䢇䢇䢇䢇䢇

䢇

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䢇

䢇䢇䢇䢇䢇

䢇

NOTE: Ap1 max is equal to “RR.”

A172

WWW.WIDIA.COM

Copy Mills • M270 Series M270 Toroidal Cutting Data TN2505

TN2510

TN2525

feed per tooth fz (mm) 0,06 0,06 0,07 0,08

0,08 0,08 0,10 0,12

0,10 0,10 0,13 0,15

0,06 0,07 0,08 0,10

—

0,08 0,10 0,12 0,14

0,12 0,15 0,18 0,22

0,06 0,07 0,08 0,10

0,08 0,10 0,12 0,14

0,12 0,15 0,18 0,22

—

290

225

190

—

200

150

130

—

170

130

110 110

vc (m/min)

—

170

130

—

145

105

—

190

145

120

—

145

110

—

130

—

110

65 105

230

180

170

190

150

140

145

115

160

120

100

130

100

290

230

180

240

190

150

185

140

120

13.1 13.2 14.1

250 130

180 100

160 80

210 110

150 80

130 70

160 80

115 60

95 50

14.3 14.4 15

—

690

500

336

—

530

400

300

—

730

480

360

610

400

300

200

150

130

470

350

260

390

290

220

170

130

110

19 20 21

— —

444 400

370 300

290 216

— —

Indexable Milling • Copy Mills

Insert Diameter 10 12 16 20 Material Group 1

14.2

22 23 24 N

25 26 27 28 29 30 31 32 33

34 35

36 37 38.1

160

120

130

105

100

38.2

160

120

130

105

100

— —

39.1 120 100 60 110 85 65 39.2 — — — — — — First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

0,02 3,5 1,6

0,05 3 1,5

0,1 2 1,4

0,2 1,5 1,3

0,4 1 1,1

A173

Copy Mills • M270 Series M270 High-Feed Tool Bodies • High metal removal rates. • Excellent in long reach applications. • Rough and semi-finish applications.

Indexable Milling • Copy Mills

M270 High-Feed order number 3926546 3926547

catalogue number M270TD012M08 M270TD016M08

3926548

M270TD020M10

D1 D DPM G3X L L2 WF Ap1 max 12 13 8,5 M8 42 25 10 0,6 16 13 8,5 M8 47 30 10 0,9

Z ZU insert 1 1 2 M270HF12 1 2 M270HF16

20 18 10,5 M10 59 40 14

1 2

1,1

M270HF20

insert 2* M270HF13 M270HF17

max RPM 55000 53000

coolant supply Yes Yes

kg 0,02 0,09

—

52000

Yes

0,07

*D1 = 13mm when using M270HF13; D1 = 17mm when using M270HF17.

M270 High-Feed • Spare Parts D1 12 16

insert screw 12748610600 12748610700

Nm 2,0 5,0

Torx driver 12148788900 12148099300

12748610800

5,0

12148099300

M270 High-Feed order number 3926514 3926515

catalogue number M270TD010A10L120 M270TD012A12L140

D1 D D3 L L2 10 10 9 120 45 12 12 11 140 50

Ap1 max 0,6 0,6

3926516 3926517

M270TD016A16L160 M270TD020A20L180

16 16 14 160 57 20 20 18 180 70

0,9 1,1

Z ZU 1 2 1 2

insert 1 M270HF10 M270HF12

insert 2* — M270HF13

max RPM 57000 55000

coolant supply Yes Yes

kg 0,1 0,1

1 1

M270HF16 M270HF20

M270HF17 —

53000 52000

Yes Yes

0,2 0,4

2 2

*D1 = 13mm when using M270HF13; D1 = 17mm when using M270HF17.

M270 High-Feed • Spare Parts D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

A174

WWW.WIDIA.COM

Copy Mills • M270 Series M270 High-Feed Tool Bodies • High metal removal rates. • Excellent in long reach applications. • Carbide shank.

order number 3926518 3926519

catalogue number M270TD010A10L120C M270TD010A10L150C

D1 D D3 L L2 Ap1 max 10 10 9 120 45 0,6 10 10 9 150 45 0,6

Z ZU 1 2 1 2

insert 1 M270HF10 M270HF10

insert 2* — —

max RPM 57000 57000

coolant supply Yes Yes

kg 0,1 0,1

3926520 3926521

M270TD012A12L120C M270TD012A12L160C

12 12 11 120 50 12 12 11 160 50

0,6 0,6

1 1

2 2

M270HF12 M270HF12

M270HF13 M270HF13

55000 55000

Yes Yes

0,2 0,2

3926522 3926543

M270TD016A16L140C M270TD016A16L180C

16 16 14 140 57 16 16 14 180 57

0,9 0,9

1 1

2 2

M270HF16 M270HF16

M270HF17 M270HF17

53000 53000

Yes Yes

0,3 0,4

3926544 3926545

M270TD020A20L150C M270TD020A20L200C

20 20 18 150 70 20 20 18 200 70

1,1 1,1

1 1

2 2

M270HF20 M270HF20

— —

52000 52000

Yes Yes

0,5 0,7

*D1 = 13mm when using M270HF13; D1 = 17mm when using M270HF17.

M270 High-Feed • Spare Parts D1 10 12

insert screw 12748610500 12748610600

Nm 2,0 2,0

Torx driver 12148788900 12148788900

16 20

12748610700 12748610800

5,0 5,0

12148099300 12148099300

WWW.WIDIA.COM

A175

Indexable Milling • Copy Mills

M270 High-Feed

Copy Mills • M270 Series M270 High-Feed Inserts

Indexable Milling • Copy Mills

䢇

first choice

嘷

alternate choice

P M K N S H

嘷䢇䢇䢇嘷

䢇䢇

TN2505 TN6540

M270 High-Feed

catalogue number M270HF10 M270HF12

W 10 12

LI 10,50 12,40

S 2,38 3,18

RR 0,63 0,75

RT 1,15 1,40

M270HF13 M270HF16

13 16

12,40 16,70

3,18 4,76

0,75 1,00

1,40 1,90

䢇䢇

M270HF17 M270HF20

17 20

16,70 20,70

4,76 4,76

1,00 1,25

1,90 2,30

䢇䢇

䢇䢇䢇䢇䢇䢇䢇䢇

“RT” = Programming radius.

A176

WWW.WIDIA.COM

Benefits of WIDIA Custom Solutions

A177

Copy Mills • M270 Series M270 High-Feed Cutting Data TN2505 Insert Diameter 10 12/13 16/17 20 Material Group 1

Indexable Milling • Copy Mills

TN6540 feed per tooth fz (mm)

0,15 0,15 0,15 0,15

0,25 0,30 0,40 0,50

0,28 0,35 0,45 0,55

0,15 0,15 0,15 0,15

0,30 0,40 0,50 0,60

0,50 0,50 0,60 0,70

—

290

225

190

—

200

150

—

130

—

170

130

110 110

vc (m/min)

—

170

130

—

145

105

—

190

145

120

—

145

110

—

130

—

110

170

140

130

145

115

105

110

220

170

140

185

140

120

13.1 13.2 14.1

190 100

140 70

110 60

160 80 160

115 60 95

95 50 70

14.2

130

14.3 14.4 15

—

95 80 —

55 50 —

45 35 —

—

240

180

160

200

150

130

200

160

130

170

130

110

19 20 21

— —

29 30 31

—

22 23 24 N

25 26 27 28

36 37 38.1

80 70

50 45

40 35

160

120

38.2

160

120

39.1 120 100 60 39.2 120 100 60 First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

A178

≤0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

Copy Mills • M270 Series M270 High-Feed Additional Application Advice

Applying High-Feed Tools The high-feed concept bases its strategy in small depth of cut and higher fz values, which result in a higher MRR and productivity with low radial forces.

Ap1 max

Indexable Milling • Copy Mills

Small Ap1 values and higher feed rates generate lower cutting forces versus traditional milling strategies.

Recommended when long overhang is necessary due to lower radial forces. Maximum L/D ratio of 10 x D.

L/D ratio <4 4<L/D<7 >8

% of Ap1 max to reduce 0% 55–65% 65–75%

% of vc to reduce 0% 10–15% 20–30%

For CAM programming, the tools can be programmed as a toroidal tool type by using the Rt value as the insert radius.

General Programming Information for Applying M270 High-Feed tool diameter

Ø10

Ø12

Ø13

Ø16

Ø17

Ø20

recommended starting Ap1 (mm)

0,40

0,60

0,75

Rt CAM programming

1,15

1,40

1,90

2,30

fz recommended for general purpose

0,45

0,55

0,60

0,70

fz recommended for 45 HRC (approximately)

0,40

0,45

0,55

0,65

fz recommended for 55 HRC (approximately)

0,30

0,35

0,45

0,50

Use two effective teeth for feed calculations. For materials above 45 HRC, we recommend adjusting the ae max to 55% of cutting diameter and using no more than 50% of Ap1 max. While center cutting is possible, we recommend using a ramp angle of 0,5˚–1,0˚ to ensure smooth operation.

A179

Copy Mills M100 Series Introduction

Versatile Platform for All Materials and Applications • M100 Series Copy Mills A trusted multi-purpose solution for profiling and copy applications, the M100 Series ensures a reliable platform for all of your copy milling, face milling, helical interpolation, and roughing needs, even in your most demanding operations.

M100 Through tool coolant.

• Thick inserts ensure reliability and consistent results. • Anti-rotation systems in larger IC inserts provide higher MRR capabilities.

Large area for chip evacuation.

• Increased chip evacuation and through tool coolant for enhanced performance.

Strong and rigid tool body design for the most demanding operations.

A180

Thick inserts for reliability and higher MRR capabilities with anti-rotation system in the larger IC inserts.

Copy Mills M100 Series Introduction M100 RD0802..

Max depth of cut: 4,0mm

Diameter: 12mm–16mm

Pages: A182–A184

Insert Geometry

K M0T

M100 RD1003..

Max depth of cut: 5,0mm

Diameter: 20mm–30mm

Pages: A186–A189

Recommended Use Positive geometry for lower cutting forces. First choice for general machining and stainless steel/high-temp alloys.

ML/M0

First choice for light machining.

M0T

PSTS insert. First choice for roughing operations.

Precision insert. Alternate choice for stable milling operations.

M100 RD1204..

Max depth of cut: 6,0mm

Diameter: 24mm–125mm

Pages: A190–A195

Insert Geometry

K M0TX

M100 RD1605..

Max depth of cut: 8,0mm

Diameter: 32mm–125mm

Pages: A196–A199

M0TX

PSTS insert. First choice for roughing operations.

Precision insert. Alternate choice for stable milling operations.

Insert Geometry

M0TX

P M

Diameter: 50mm–200mm

Pages: A200–A203

First choice for general machining and stainless steel/high-temp alloys.

First choice for light machining.

Max depth of cut: 8,0mm

Positive geometry for lower cutting forces.

M100 RC1606..

Recommended Use

Insert Geometry

K 43

Recommended Use Positive geometry for lower cutting forces. First choice for general machining and stainless steel/high-temp alloys.

PSTS insert. First choice for roughing operations.

Recommended Use Optimisation geometry providing excellent chip control, even in low depth of cut applications. First choice for steel applications.

H M0TX

First choice for general machining.

Indexable Milling • Copy Mills

Copy Mills

Copy Mills • M100 Series M100 Tool Bodies • RD0802.. • General-purpose face and copy milling. • Excellent variety of grades and geometries available.

Indexable Milling • Copy Mills

M100 order number 2021331 2021332

catalogue number 12391010000 12391010400

D1 max 12 12

D1 D L 4 16 90 4 16 130

L2 42 82

Ap1 max 4,0 4,0

Z 1 1

max ramp angle 2.0° 2.0°

max RPM 33000 33000

coolant supply Yes Yes

kg 0,1 0,1

2021333 2021334

12391010600 12391011000

16 16

8 16 90 8 20 132

42 82

4,0 4,0

2 2

7.5° 7.5°

28000 28000

Yes Yes

0,1 0,2

2021335

12391011400

8 25 183 127

4,0

7.5°

28000

Yes

0,4

M100 • Spare Parts D1 max 12 16

A182

insert screw 12148001300 12148001300

Nm 3,0 3,0

Torx driver 12148086600 12148086600

WWW.WIDIA.COM

Copy Mills • M100 Series M100 Inserts • RD0802..

RDMT-M0T

alternate choice

S 2,38

hm 0,09

䢇䢇

RDHT-M0T

D 8,00

first choice

嘷

alternate choice

S 2,38

hm 0,09

䢇

RDHW-ML

D 8,00

䢇

first choice

嘷

alternate choice

S 2,38

P M K N S H

䢇

first choice

嘷

alternate choice

S 2,38 2,38

hm 0,09 0,09

WWW.WIDIA.COM

D 8,00

S 2,38

䢇

first choice

嘷

alternate choice

䢇

P M K N S H

嘷䢇䢇䢇嘷䢇嘷嘷嘷䢇䢇

嘷

䢇

䢇䢇䢇

RDHW-MH

catalogue number RDHW0802M0MH

䢇

TN2510 TN6540 TN7535 THM

D 8,00 8,00

䢇

hm 0,08

RDMW-M0/-M0T

catalogue number RDMW0802M0 RDMW0802M0T

嘷

TN2510

catalogue number RDHW0802M0ML

䢇嘷

TN7525

catalogue number RDHT0802M0T

䢇

P M K N S H

hm 0,09

嘷

䢇

A183

Indexable Milling • Copy Mills

嘷

TN7525 TN7535

D 8,00

first choice

䢇䢇嘷嘷

TN2510

catalogue number RDMT0802M0T

䢇

P M K N S H

Copy Mills • M100 Series M100 Cutting Data • RD0802.. TN2510 Edge Geometry ..ML/M0 ..MOT ..MH

TN6540

TN7525

Indexable Milling • Copy Mills

THM

0,06 0,06 0,06

0,10 0,12 0,12

0,12 0,16 0,16

0,09

0,17

0,22

0,06

390

290

250

290

220

190

410

320

260

200

180

200

150

130

290

220

180

140

170

130

110

240

180

220

180

140

170

130

110

250

190

160

215

165

140

190

130

120

140

100

210

150

130

180

130

110

250

190

150

190

140

120

280

210

170

240

180

150

190

140

130

140

110

100

210

160

140

180

140

120

180

130

110

130

100

180

140

120

160

120

100

140

110

160

120

140

100

190

150

130

140

120

100

210

170

150

180

145

130

Material Group

TN7535

feed per tooth fz (mm) 0,12

0,16

0,08

0,15

0,20

280

360

280

240

190

250

190

165

160

210

160

140

0,08

0,15

0,20

100

vc (m/min)

130

100

140

100

120

240

220

150

180

140

120

260

200

170

230

175

150

13.1 13.2 14.1

210 110

150 80

130 70

160 80 190

120 60 160

100 50 110

230 120 280

170 90 230

140 70 160

200 100 240

145 75 200

120 60 140

14.2

150

100

220

210

140

190

185

125

14.3 14.4 15

110 80

280

80 60 —

160 120

340

110 80 —

160 140

460

110 100 —

140 120 —

135 100 —

95 70 —

160

120

350

260

220

—

120

390

280

230

200

150

130

240

180

160

140

105

280

170

140

170

130

110

200

160

130

100

19 20 21

390 310

230 190

190 160

— —

140 110 900

90 70 600

70 50 500

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

29 30 31

500 500 38

350 350 25

200 200 —

—

36 37 38.1

80 70

50 45

40 35

80 70

40 35

— —

p1 Ap1

38.2

38.1 38.2 ae/D1 Ap1/D 0,05 0,1 0,2 0,4

A184

0,05 9 6,3 4,3 3,2

0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

WIDIA M100 Copy Mill Series M100 RD0802.. | M100 RD1003.. | M100 RD1204.. M100 RD1605.. | M100 RC1606.. The strong and rigid tool body design of the M100 Series Copy Mills ensures superior performance in even the most demanding copy milling, face milling, helical interpolation, and roughing operations.

• Thick inserts for reliable and consistent results. • Improved MRR capabilities and increased chip evacuation. • Reliable and stable platform across many applications.

To learn more about our innovations, contact your local Authorised Distributor or visit www.widia.com.

Copy Mills • M100 Series M100 Tool Bodies • RD1003.. • General-purpose face and copy milling. • Excellent variety of grades and geometries available.

Indexable Milling • Copy Mills

M100 order number 2021375 2021376

catalogue number 12391050400 12391050600

D1 max 25 30

D1 D G3X L L2 WF 15 22 M12 52 30 19 20 28 M16 63 40 22

Ap1 max 5,0 5,0

Z 2 3

max ramp angle 15.8° 10.3°

max RPM 22000 20000

coolant supply Yes Yes

kg 0,1 0,2

M100 • Spare Parts D1 max 25 30

insert screw 12148036700 12148036700

Nm 3,0 3,0

Torx driver 12148000600 12148000600

M100 order number 2021336 2021337

catalogue number 12391011600 12391012000

D1 max 20 20

2021338 2021339

12391012400 12391012800

20 26

2021340

12391013200

Ap1 max 5,0 5,0

Z 2 2

max ramp angle 7.8° 8.8°

max RPM 25000 25000

coolant supply Yes Yes

kg 0,2 0,4

10 25 183 127 16 32 142 82

5,0 5,0

2 2

7.5° 13.5°

25000 22000

Yes Yes

0,5 0,6

16 32 187 127

5,0

14.3°

22000

Yes

0,9

D1 D L 10 20 92 10 25 138

L2 42 82

M100 • Spare Parts D1 max 20 26

A186

insert screw 12148036700 12148036700

Nm 3,0 3,0

Torx driver 12148000600 12148000600

WWW.WIDIA.COM

Copy Mills • M100 Series M100 Inserts • RD1003..

RDMT-M0T

alternate choice

S 3,18

嘷嘷

䢇䢇

hm 0,14

D 10,00

嘷

alternate choice

S 3,18

P M K N S H

䢇䢇

first choice

嘷

alternate choice

S 3,18

hm 0,08

RDMW-M0/-M0T

catalogue number RDMW1003M0 RDMW1003M0T

D 10,00 10,00

䢇

first choice

嘷

alternate choice

S 3,18 3,18

hm 0,09 0,14

P M K N S H

嘷

catalogue number RDHW1003M0MH

WWW.WIDIA.COM

D 10,00

S 3,18

first choice

嘷

alternate choice

䢇

䢇䢇䢇䢇䢇䢇嘷嘷嘷嘷

䢇䢇嘷

嘷

䢇䢇

䢇䢇䢇䢇䢇䢇䢇

RDHW-MH 䢇

嘷

TN2510

䢇

P M K N S H

TN2510 TN5515 TN6540 TN7525 TN7535 TTI25 TTM

D 10,00

嘷

hm 0,14

RDHW-ML

catalogue number RDHW1003M0ML

䢇䢇嘷嘷

TN7525 TTM

catalogue number RDHT1003M0T

first choice

嘷

䢇䢇䢇䢇䢇䢇

RDHT-M0T 䢇

嘷嘷嘷

P M K N S H

hm 0,14

嘷

䢇

A187

Indexable Milling • Copy Mills

嘷

䢇嘷

TN2510

D 10,00

first choice

䢇䢇䢇䢇嘷䢇嘷嘷

TN6525 TN6540 TN7525 TN7535 THM TTM

catalogue number RDMT1003M0T

䢇

P M K N S H

Copy Mills • M100 Series M100 Cutting Data • RD1003.. TN2510 Edge Geometry ..ML ..MO ..MOT ..MH Material Group 1

Indexable Milling • Copy Mills

TN5515

TN6525

TN6540

TN7525

feed per tooth fz (mm) 0,06 0,06 0,06 0,06

0,10 0,10 0,12 0,12

0,12 0,12 0,16 0,16

390

290

250

350

260

230

290

220

190

410

320

280

260

200

180

240

180

160

200

150

130

290

220

190

220

180

140

200

160

130

170

130

110

240

180

160

220

180

140

200

160

130

170

130

110

250

190

160

190

130

120

170

120

110

140

100

210

150

130

250

190

150

230

170

140

190

140

120

280

210

170

190

140

130

170

130

120

140

110

100

210

160

140

180

130

110

160

120

100

130

100

180

140

120

0,06 0,08

0,12 0,15

0,16 0,20

0,07

0,12

0,17

0,09

0,17

0,22

0,06

0,12

0,16

vc (m/min)

140

110

130

100

110

160

120

190

150

130

170

140

120

140

120

100

210

170

150

130

120

100

140

100

240

220

150

220

170

140

180

140

120

260

200

170

13.1 13.2 14.1

210 110

150 80

130 70

190 100 230

140 70 190

120 60 130

160 80 190

120 60 160

100 50 110

230 120 280

170 90 230

140 70 160

14.2

180

120

150

100

220

210

140

14.3 14.4 15

380

280

235

110 100 —

110 80 —

80 60 —

110 80

280

100 70 —

160 120

340

130 100 —

160 140

460

130 120 —

350

260

220

290

215

185

—

390

280

230

325

235

195

240

180

160

200

150

130

280

170

140

235

145

120

200

160

130

170

130

110

19 20 21

390 310

230 190

190 160

325 260

195 160

160 130

— —

22 23 24 N

25 26 27 28

29 30 31

36 37 38.1

80 70

50 45

40 35

290

240

200

38.2

240

200

160

39.1 39.2

180 120

150 100

120 70

p1 Ap1

A188

Copy Mills • M100 Series M100 Cutting Data • RD1003.. TTI25

THM

TTM

0,08

0,15

300

320

195

180

Edge Geometry ..ML ..MO ..MOT ..MH Material Group 1

280

240

160

130

120

310

235

200

130

100

140

350

260

220

140

110

100

130

110

—

110

240

180

150

380

280

240

160

130

120

180

140

120

310

220

190

120

100

160

120

100

250

175

150

100

140

100

—

180

145

130

360

265

220

140

110

100

10 11

feed per tooth fz (mm)

0,08

0,15

0,20

0,08

0,13

0,16

360

280

240

450

345

250

190

165

380

210

160

140

215

165

180

0,08

0,15

0,20

vc (m/min)

120

—

230

175

150

350

260

220

150

120

110

200 100 240

145 75 200

120 60 140

300 150 350

230 115 300

200 100 230

130 65 120

100 50 100

90 45 80

13.1 13.2 14.1

190

185

125

270

240

190

100

14.2

140 120 —

135 100 —

95 70 —

220 180

180 150

140 115 160

120

100

85 60 —

70 50 —

50 40 —

14.3 14.4 15

—

120

—

240

180

160

140

105

160

120

100

200

160

130

100

140

100

— —

140 110 900

90 70 600

70 50 500

— —

19 20 21

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

500 500 38

350 350 25

200 200 —

29 30 31

—

80 70

40 35

— —

36 37 38.1 38.2 39.1 39.2

ae/D1 Ap1/D 0,05 0,1 0,2 0,4

0,05 9 6,3 4,3 3,2

0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

Indexable Milling • Copy Mills

TN7535

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

A189

Copy Mills • M100 Series M100 Tool Bodies • RD1204.. • General-purpose face and copy milling. • Excellent variety of grades and geometries available. • Anti-rotation feature for top security.

Indexable Milling • Copy Mills

M100 order number 2021374 2021378

catalogue number 12391050200 12391051000

D1 max 24 35

D1 D G3X L L2 WF 12 22 M12 52 30 19 23 28 M16 63 40 22

Ap1 max 6,0 6,0

Z 2 3

max ramp angle 10.0° 10.8°

max RPM 23000 19000

coolant supply Yes Yes

kg 0,1 0,2

2021379

12391051200

28 28 M16 63 40 22

6,0

8.3°

17000

Yes

0,3

M100 • Spare Parts

A190

D1 max 24 35

insert screw 12148038800 12148038800

Nm 3,0 3,0

Torx driver 12148000600 12148000600

12148038800

3,0

12148000600

WWW.WIDIA.COM

order number 2021342 2021361

catalogue number 12391020000 12391024000

D1 max 50 52

D1 38 40

D D6 22 40 22 40

L 40 40

Ap1 max 6,0 6,0

Z 4 4

max ramp angle 6.8° 6.5°

max RPM 15000 15000

coolant supply Yes No

kg 0,2 0,2

2021343 2021344

12391020200 12391020400

63 80

51 68

27 48 27 60

40 50

6,0 6,0

5 6

4.5° 3.5°

14000 12000

Yes Yes

0,3 0,9

2021345 2021346

12391020600 12391020800

100 125

88 113

32 78 40 89

50 50

6,0 6,0

6 7

2.5° 2.0°

11000 10000

No No

1,2 1,7

M100 • Spare Parts D1 max 50 52

insert screw 12148038800 12148038800

Nm 3,0 3,0

Torx driver 12148000600 12148000600

63 80

12148038800 12148038800

3,0 3,0

12148000600 12148000600

100 125

12148038800 12148038800

3,0 3,0

12148000600 12148000600

WWW.WIDIA.COM

A191

Indexable Milling • Copy Mills

M100

Copy Mills • M100 Series M100 Inserts • RD1204..

first choice

嘷

alternate choice

D 12,00

S 4,76

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䢇

嘷䢇嘷嘷

嘷

䢇嘷嘷

䢇䢇

䢇䢇䢇䢇䢇䢇䢇

alternate choice

D 12,00

S 4,76

䢇䢇嘷嘷䢇

TN5515 TN7525 TTI25

catalogue number RDHT1204M0TX

嘷

P M K N S H

hm 0,12

䢇䢇䢇

RDHW-ML first choice

嘷

alternate choice

D 12,00

S 4,76

hm 0,10

RDMW-M0TX

catalogue number RDMW1204M0TX

䢇

first choice

嘷

alternate choice

D 12,00

S 4,76

P M K N S H

hm 0,15

嘷

catalogue number RDHW1204M0MH

A192

D 12,00

first choice

嘷

alternate choice

S 4,76

䢇

䢇䢇䢇䢇䢇嘷嘷嘷

䢇䢇嘷

嘷嘷

䢇䢇

䢇䢇䢇䢇䢇䢇

RDHW-MH 䢇

嘷

TN2510

catalogue number RDHW1204M0ML

䢇

P M K N S H

TN2510 TN5515 TN6540 TN7525 TN7535 TTM

Indexable Milling • Copy Mills

RDHT-M0TX first choice

嘷

䢇

hm 0,15

䢇

嘷嘷嘷

TN2510 TN6525 TN6540 TN7525 TN7535 THM TTM

catalogue number RDMT1204M0TX

䢇

P M K N S H

hm 0,14

嘷

䢇

TN2510

RDMT-M0TX

䢇

WWW.WIDIA.COM

Sustainable Engineering Environmental Responsibility We are deeply committed to designing and manufacturing environmentally responsible products that deliver high performance and proven value. With decades of experience in tooling and manufacturing, and the synergies of superior engineering, leading technology, and customised solutions, we offer some of the most effective opportunities for sustainable manufacturing in the industry. Our comprehensive range of products and excellent customer service make us your complete supplier of sustainable tooling solutions.

Sustainable Engineering Leading the way with innovation, engineering, and service in standard and custom tooling â&#x20AC;&#x201D; a proven methodology and partnership. Successful project engineering requires planning, teamwork, and disciplined execution. Through our extensive experience in developing and implementing new project engineering strategies, we have pioneered a proven methodology to help you manufacture new products and bring them to market quickly. Service deliverables are carefully outlined and jointly agreed to before the project begins. We formally evaluate progress and results with you throughout the project through our stagegate management systems. We can provide your engineering teams and machine tool builders with process engineering support, advanced metalcutting technologies, and project management expertise to help you achieve your sustainability goals. With our best-in-class process, you will experience accelerated time-to-market, lower overall costs, and reduced risks to implement new technologies.

A193

Copy Mills • M100 Series M100 Cutting Data • RD1204.. TN2510 Edge Geometry ..ML ..M0TX ..MH

TN5515

TN6525

Indexable Milling • Copy Mills

TN7525

0,08 0,08 0,08

0,14 0,18 0,18

0,16 0,24 0,24

390

290

250

350

260

230

290

220

190

410

320

280

260

200

180

240

180

160

200

150

130

290

220

190

220

180

140

200

160

130

170

130

110

240

180

160

220

180

140

200

160

130

170

130

110

250

190

160

190

130

120

170

120

110

140

100

210

150

130

250

190

150

230

170

140

190

140

120

280

210

170

190

140

130

170

130

120

140

110

100

210

160

140

180

130

110

160

120

100

130

100

180

140

120

0,10

0,22

0,30

0,08

Material Group

TN6540

feed per tooth fz (mm) 0,18

0,25

0,11

0,24

0,33

0,08

0,18

0,24

vc (m/min)

140

110

130

100

110

160

120

190

150

130

170

140

120

140

120

100

210

170

150

130

120

100

140

100

240

220

150

220

170

140

180

140

120

260

200

170

13.1 13.2 14.1

210 110

150 80

130 70

190 100 230

140 70 190

120 60 130

160 80 190

120 60 160

100 50 110

230 120 280

170 90 230

140 70 160

14.2

180

120

150

100

220

210

140

14.3 14.4 15

380

280

235

110 100 —

110 80 —

80 60 —

110 80

280

100 70 —

160 120

340

130 100 —

160 140

460

130 120 —

350

260

220

290

215

185

—

390

280

230

325

235

195

240

180

160

200

150

130

280

170

140

235

145

120

200

160

130

170

130

110

19 20 21

390 310

230 190

190 160

325 260

195 160

160 130

— —

22 23 24 N

25 26 27 28

29 30 31

36 37 38.1

80 70

50 45

40 35

290

240

200

38.2

240

200

160

39.1 39.2

180 120

150 100

120 70

p1 Ap1

A194

Copy Mills • M100 Series M100 Cutting Data • RD1204.. TTI25

THM

TTM

feed per tooth fz (mm) 0,10

0,22

0,30

0,10

0,19

0,24

0,10

0,22

0,30

0,10

0,22

0,30

Edge Geometry ..ML ..M0TX ..MH

360

280

240

450

345

300

320

195

180

Material Group 1

250

190

165

380

280

240

160

130

120

210

160

140

310

235

200

130

100

215

165

140

350

260

220

140

110

100

180

130

110

—

110

240

180

150

380

280

240

160

130

120

180

140

120

310

220

190

120

100

160

120

100

250

175

150

100

vc (m/min)

140

100

—

180

145

130

360

265

220

140

110

100

10 11

120

—

230

175

150

350

260

220

150

120

110

200 100 240

145 75 200

120 60 140

300 150 350

230 115 300

200 100 230

130 65 120

100 50 100

90 45 80

13.1 13.2 14.1

190

185

125

270

240

190

100

14.2

140 120 —

135 100 —

95 70 —

220 180

180 150

140 115 160

120

85 60 —

70 50 —

50 40 —

14.3 14.4 15

—

120

—

240

180

160

140

105

160

120

100

200

160

130

100

140

100

— —

140 110 900

90 70 600

70 50 500

— —

19 20 21

100

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

500 500 38

350 350 25

200 200 —

29 30 31

—

80 70

40 35

— —

36 37 38.1 38.2 39.1 39.2

ae/D1 Ap1/D 0,05 0,1 0,2 0,4

0,05 9 6,3 4,3 3,2

0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

A195

Indexable Milling • Copy Mills

TN7535

Copy Mills • M100 Series M100 Tool Bodies • RD1605.. • General-purpose face and copy milling. • Excellent variety of grades and geometries available. • Anti-rotation feature for top security.

Indexable Milling • Copy Mills

M100 order number 2021341

catalogue number 12391013800

D1 max 32

D1 D L L2 16 32 142 82

Ap1 max 8,0

Z 2

max ramp angle 7.8°

max RPM 19000

coolant supply Yes

kg 1,1

M100 • Spare Parts D1 max 32

insert screw 12148007200

Nm 4,0

Torx driver 12148007500

M100 order number 2021347 2021348

catalogue number 12391021000 12391021200

D1 max 50 63

D1 D D6 L 34 22 40 40 47 27 48 40

Ap1 max 8,0 8,0

Z 4 4

max ramp angle 10.3° 7.0°

max RPM 13000 12000

coolant supply Yes Yes

kg 0,2 0,3

2021349 2021350

12391021400 12391021600

80 100

64 27 60 50 84 32 78 50

8,0 8,0

5 6

4.8° 3.8°

10000 9000

Yes No

0,9 1,2

2021351

12391021800

125

109 40 89 50

8,0

2.8°

8000

1,7

M100 • Spare Parts

A196

D1 max 50 63

insert screw 12148007200 12148007200

Nm 4,0 4,0

Torx driver 12148007500 12148007500

80 100

12148007200 12148007200

4,0 4,0

12148007500 12148007500

125

12148007200

4,0

12148007500

WWW.WIDIA.COM

Copy Mills • M100 Series M100 Inserts • RD1605..

first choice

嘷

alternate choice

D 16,00

S 5,56

嘷䢇䢇䢇䢇

䢇

嘷䢇嘷嘷

嘷

䢇嘷嘷

嘷嘷嘷䢇

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䢇

TN2510 TN6525 TN6540 TN7525 TN7535 THM TTM

catalogue number RDMT1605M0TX

䢇

P M K N S H

hm 0,18

䢇䢇䢇䢇䢇䢇䢇

RDHT-M0TX

alternate choice

D 16,00

S 5,56

hm 0,12

RDMW-M0TX

catalogue number RDMW1605M0TX

WWW.WIDIA.COM

䢇

first choice

嘷

alternate choice

D 16,00

S 5,56

TTI25

first choice

嘷

P M K N S H

hm 0,15

嘷

䢇嘷

䢇

䢇䢇䢇䢇䢇嘷嘷嘷

䢇䢇嘷

嘷嘷

䢇䢇

TN2510 TN5515 TN6540 TN7525 TN7535 TTM

catalogue number RDHT1605M0TX

䢇

P M K N S H

䢇䢇䢇䢇䢇䢇

A197

Indexable Milling • Copy Mills

RDMT-M0TX

Copy Mills • M100 Series M100 Cutting Data • RD1605.. TN2510 Edge Geometry ..ML ..M0TX ..MH

TN5515

TN6525

Indexable Milling • Copy Mills

TN7525

0,10 0,10 0,10

0,16 0,21 0,21

0,20 0,29 0,29

390

290

250

350

260

230

290

220

190

410

320

280

260

200

180

240

180

160

200

150

130

290

220

190

220

180

140

200

160

130

170

130

110

240

180

160

220

180

140

200

160

130

170

130

110

250

190

160

190

130

120

170

120

110

140

100

210

150

130

250

190

150

230

170

140

190

140

120

280

210

170

190

140

130

170

130

120

140

110

100

210

160

140

180

130

110

160

120

100

130

100

180

140

120

0,12

0,26

0,36

0,10

Material Group

TN6540

feed per tooth fz (mm) 0,21

0,30

0,13

0,29

0,40

0,10

0,21

0,29

vc (m/min)

140

110

130

100

110

160

120

190

150

130

170

140

120

140

120

100

210

170

150

130

120

100

140

100

240

220

150

220

170

140

180

140

120

260

200

170

13.1 13.2 14.1

210 110

150 80

130 70

190 100 230

140 70 190

120 60 130

160 80 190

120 60 160

100 50 110

230 120 280

170 90 230

140 70 160

14.2

180

120

150

100

220

210

140

14.3 14.4 15

380

280

235

110 100 —

110 80 —

80 60 —

110 80

280

100 70 —

160 120

340

130 100 —

160 140

460

130 120 —

350

260

220

290

215

185

—

390

280

230

325

235

195

240

180

160

200

150

130

280

170

140

235

145

120

200

160

130

170

130

110

19 20 21

390 310

230 190

190 160

325 260

195 160

160 130

— —

22 23 24 N

25 26 27 28

29 30 31

36 37 38.1

80 70

50 45

40 35

290

240

200

38.2

240

200

160

39.1 39.2

180 120

150 100

120 70

p1 Ap1

A198

Copy Mills • M100 Series M100 Cutting Data • RD1605.. TI25

THM

TTM

feed per tooth fz (mm) 0,12

0,26

0,36

0,12

0,22

0,28

0,12

0,26

0,36

0,12

0,26

0,36

Edge Geometry ..ML ..M0TX ..MH

360

280

240

450

345

300

320

195

180

Material Group 1

250

190

165

380

280

240

160

130

120

210

160

140

310

235

200

130

100

215

165

140

350

260

220

140

110

100

180

130

110

—

110

240

180

150

380

280

240

160

130

120

180

140

120

310

220

190

120

100

160

120

100

250

175

150

100

vc (m/min)

140

100

—

180

145

130

360

265

220

140

110

100

10 11

120

—

230

175

150

350

260

220

150

120

110

200 100 240

145 75 200

120 60 140

300 150 350

230 115 300

200 100 230

130 65 120

100 50 100

90 45 80

13.1 13.2 14.1

190

185

125

270

240

190

100

14.2

140 120 —

135 100 —

95 70 —

220 180

180 150

140 115 160

120

85 60 —

70 50 —

50 40 —

14.3 14.4 15

—

120

—

240

180

160

140

105

160

120

100

200

160

130

100

140

100

— —

140 110 900

90 70 600

70 50 500

— —

19 20 21

100

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

500 500 38

350 350 25

200 200 —

29 30 31

—

80 70

40 35

— —

36 37 38.1 38.2 39.1 39.2

ae/D1 Ap1/D 0,05 0,1 0,2 0,4

0,05 9 6,3 4,3 3,2

0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

A199

Indexable Milling • Copy Mills

TN7535

Copy Mills • M100 Series M100 Tool Bodies • RC1606.. • General-purpose face and copy milling. • Excellent variety of grades and geometries available. • Anti-rotation feature for top security.

Indexable Milling • Copy Mills

M100 order number 2021358 2021359

catalogue number 12391023400 12391023600

D1 max 50 52

D1 D 34 22 36 22

D4 — —

D6 L 40 40 40 40

Ap1 max 8,0 8,0

Z 4 4

max ramp angle 6.0° 5.8°

max RPM 13000 13000

coolant supply Yes Yes

kg 0,2 0,3

2021357 2021360

12391023200 12391023800

63 66

47 27 50 27

— —

48 40 48 40

8,0 8,0

5 5

4.0° 3.8°

12000 12000

Yes Yes

0,2 0,3

2021352 2021353

12391022000 12391022200

80 100

64 27 84 32

— —

60 50 78 50

8,0 8,0

6 7

2.8° 2.3°

10000 9000

Yes No

0,9 1,2

2021354 2021355

12391022400 12391022600

125 160

109 40 144 40

— 66,7

89 50 90 63

8,0 8,0

8 9

1.8° 1.3°

8000 7000

No No

1,8 2,9

2021356

12391022800

200

184 60 101,6 130 63

8,0

.8°

6000

0,3

M100 • Spare Parts

A200

D1 max 50 52

insert screw 12148007200 12148007200

Nm 4,0 4,0

Torx driver 12148007500 12148007500

63 66

12148007200 12148007200

4,0 4,0

12148007500 12148007500

80 100

12148007200 12148007200

4,0 4,0

12148007500 12148007500

125 160

12148007200 12148007200

4,0 4,0

12148007500 12148007500

200

12148007200

4,0

12148007500

WWW.WIDIA.COM

Copy Mills • M100 Series M100 Inserts • RC1606..

嘷

alternate choice

D 16,00 16,00

S 6,35 6,35

hm 0,20 0,20

RCMT-M0TX

catalogue number RCMT1606M0TX

WWW.WIDIA.COM

䢇

first choice

嘷

alternate choice

D 16,00

S 6,35

嘷嘷

䢇

嘷

䢇

䢇䢇䢇䢇䢇

P M K N S H

hm 0,24

䢇嘷嘷

嘷

䢇䢇䢇䢇嘷䢇嘷嘷

䢇䢇嘷嘷

嘷

䢇䢇

䢇䢇䢇䢇䢇䢇

A201

Indexable Milling • Copy Mills

first choice

䢇䢇䢇䢇嘷䢇嘷嘷

TN5515 TN6525 TN6540 TN7525 TN7535 THM

catalogue number RCMT1606M043 RCMT1606M043M

䢇

P M K N S H

TN2510 TN5515 TN6525 TN6540 TN7525 TN7535

RCMT-43

Copy Mills • M100 Series M100 Cutting Data • RC1606.. TN2510 Edge Geometry ..43 ..M0TX

TN5515

TN6525

0,10 0,10

0,21 0,21

0,29 0,29

0,12 0,12

0,26 0,26

0,36 0,36

390

290

250

260

200

180

220

180

140

220

180

140

200

160

130

190

130

120

170

120

110

250

190

150

230

170

140

Material Group

Indexable Milling • Copy Mills

TN6540

feed per tooth fz (mm) 0,10

0,21

0,30

0,13

0,29

0,40

350

260

230

290

220

190

240

180

160

200

150

130

200

160

130

170

130

110

170

130

110

140

100

190

140

120 100

vc (m/min)

190

140

130

170

130

120

140

110

180

130

110

160

120

100

130

100

140

110

130

100

110

190

150

130

170

140

120

140

120

100

130

120

100

240

220

150

220

170

140

180

140

120

13.1 13.2 14.1

210 110

150 80

130 70

190 100 230

140 70 190

120 60 130

160 80 190

120 60 160

100 50 110

14.2

180

120

150

100

14.3 14.4 15

460

340

280

380

280

130 120 —

130 100 —

100 70 —

110 100 —

110 80 —

80 60 —

350

260

220

290

215

185

—

390

280

230

325

235

195

240

180

160

200

150

130

280

170

140

235

145

120

200

160

130

170

130

110

19 20 21

390 310

230 190

190 160

325 260

195 160

160 130

— —

29 30 31

36 37 38.1

80 70

50 45

40 35

290

240

38.2

240

200

160

39.1 39.2

180 120

150 100

120 70

235

22 23 24 N

25 26 27 28

200

p1 Ap1

A202

Copy Mills • M100 Series M100 Cutting Data • RC1606.. TN7535

THM

feed per tooth fz (mm) 0,10 0,10

0,21 0,21

0,29 0,29

0,12 0,12

0,26 0,26

0,36 0,36

0,12

0,26

0,36

Edge Geometry ..43 ..M0TX

410

320

280

360

280

240

Material Group 1

290

220

190

250

190

165

240

180

160

210

160

140

250

190

160

215

165

140

210

150

130

180

130

110

280

210

170

240

180

150

210

160

140

180

140

120

180

140

120

160

120

100

vc (m/min)

160

120

140

100

210

170

150

180

145

130

10 11

140

100

120

260

200

170

230

175

150

230 120 280

170 90 230

140 70 160

200 100 240

145 75 200

120 60 140

13.1 13.2 14.1

220

210

140

190

185

125

14.2

160 140

160 120

110 80

140 120 —

135 100 —

95 70 —

160

120

100

14.3 14.4 15

—

120

240

180

160

140

105

200

160

130

100

— —

140 110 900

90 70 600

70 50 500

19 20 21

450

300

250

900

600

500

700

500

400

450

280

200

400

250

200

340

210

160

250

160

120

500 500 38

350 350 25

200 200 —

29 30 31

—

80 70

40 35

— —

36 37 38.1 38.2 39.1 39.2

ae/D1 Ap1/D 0,05 0,1 0,2 0,4

0,05 9 6,3 4,3 3,2

0,1 6,3 4,3 3,2 2,2

0,2 4,3 3,2 2,2 1,6

0,4 3,2 2,2 1,6 1,1

Indexable Milling • Copy Mills

TN7525

vc-factor at fz-factor Factor fz 9 6,3 4,3 3,2 Factor vc 1,6 1,5 1,4 1,3 Example: ae/D1 = 0,1; Ap1/D = 0,2 fz nom = 0,22 fz eff = 0,22 x 3,2 = 0,7mm vc nom = 160 vc eff = 160 x 1,3 = 208 m/min

2,2 1,2

1,6 1,1

1,1 1

A203

Indexable Milling • Chamfer Mills M25 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A206–A211

WWW.WIDIA.COM

A205

Chamfer Mills M25 Series Introduction

For Chamfering and Countersinking Applications • M25 Series Chamfer Mills M25 Series Chamfer Mills are the ideal tool of choice for milling all steel, stainless steel, and cast iron materials. With clearance for back-chamfer operations, the M25 Series will help streamline your most challenging milling operations.

M25 Clearance for back-chamfer operations.

• Strong tool design for optimum insert support. • 45˚ lead angle for most chamfering applications.

Strong tool design for optimum insert support.

45° lead angle for most chamfering applications. A206

Chamfer Mills M25 Series Introduction M25 SD0903..

Max depth of cut: 6,4mm

Lead angle: 45° Indexes per insert: 4 Diameter: 25mm–40mm

Pages: A208–A211

Insert Geometry

K S

S.NT

S.MW

M25 SP1204..

Max depth of cut: 8,3mm

Lead angle: 45° Indexes per insert: 4 Diameter: 50mm–63mm

Pages: A209–A211

Recommended Use

Insert Geometry

Inserts with positive chipbreaker providing low cutting forces. For use in steel, stainless steel, and aluminium.

Inserts with flat top and protected edges. For use in cast iron and steel where more protection is required.

Indexable Milling • Chamfer Mills

Chamfer Mills

Recommended Use

K S

S.NT

S.MW

Inserts with positive chipbreaker providing low cutting forces. For use in steel, stainless steel, and aluminium.

Inserts with flat top and protected edges. For use in cast iron and steel where more protection is required.

A207

Chamfer Mills • M25 Series M25 Tool Bodies • Chamfer milling in steel, stainless steel, and cast iron.

Indexable Milling • Chamfer Mills

M25 order number 2022628 2022629

catalogue number 12292510400 12292510800

D1 16 25

D1 max 29 38

L 75 96

L2 27 40

Ap1 max 6,4 6,4

Z 2 2

insert 1 SD..0903.. SD..0903..

coolant supply No No

kg 0,1 0,3

2022630

12292511000

100

6,4

SD..0903..

0,5

M25 • Spare Parts D1 16 25

D1 max 29 38

insert screw 12148095100 12148095100

Nm 3,0 3,0

Torx driver 12148000600 12148000600

12148095100

3,0

12148000600

M25 order number 2022634 2022635

catalogue number 12292550400 12292550800

D1 16 25

D1 max 29 38

D L L2 16 200 27 25 200 40

Ap1 max 6,4 6,4

Z 2 2

insert 1 SD..0903.. SD..0903..

coolant supply No No

kg 0,4 0,7

2022636

12292551000

32 200 40

6,4

SD..0903..

1,2

M25 • Spare Parts

A208

D1 16 25

insert screw 12148095100 12148095100

Nm 3,0 3,0

Torx driver 12148000600 12148000600

12148095100

3,0

12148000600

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Chamfer Mills • M25 Series M25 Tool Bodies • Chamfer milling in steel, stainless steel, and cast iron.

M25 order number 2022631

catalogue number 12292511200

D1 40

D1 max 52

D L 22 40

Ap1 max 6,1

Z 4

insert 1 SD..0903..

coolant supply No

kg 0,8

D1 40

insert screw 12148095100

Nm 3,0

Indexable Milling • Chamfer Mills

M25 • Spare Parts Torx driver 12148000600

NOTE: Standard milling cutters will accept insert nose radii up to 2mm without modification.

M25 order number 2022632 2022633

catalogue number 12292511400 12292511600

D1 50 63

D1 max 67 80

D L 22 40 22 40

Ap1 max 8,3 8,3

Z 4 5

insert 1 SP..1204.. SP..1204..

coolant supply No No

kg 0,9 1,1

M25 • Spare Parts D1 50 63

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insert screw 12148007200 12148007200

Nm 4,0 4,0

Torx driver 12148007500 12148007500

A209

Chamfer Mills • M25 Series M25 Inserts

alternate choice

D 9,53 9,53

L10 9,53 9,53

M 1,64 1,64

S 3,18 3,18

hm 0,10 0,10

Indexable Milling • Chamfer Mills

SDMW

catalogue number SDMW090308

cutting edges 4

䢇

first choice

嘷

alternate choice

D 9,53

L10 9,53

M 1,64

catalogue number SPNT120408

cutting edges 4

first choice

嘷

alternate choice

D 12,70

L10 12,70

M 2,30

S 3,18

catalogue number SPMW120408

A210

cutting edges 4

D 12,70

first choice

嘷

alternate choice

L10 12,70

M 2,30

嘷嘷嘷䢇嘷

䢇

䢇䢇䢇

S 4,76

hm 0,10

P M K N S H

S 4,76

hm 0,14

䢇䢇䢇

䢇

䢇䢇

嘷

嘷嘷嘷嘷䢇嘷

hm 0,10

P M K N S H

SPMW 䢇

䢇

P M K N S H

SPNT 䢇

嘷嘷

TN7525 THM TTM TTR

嘷

䢇䢇

嘷嘷

䢇䢇䢇䢇

䢇䢇

嘷嘷

䢇

嘷嘷嘷䢇嘷

TN5515 TN7525 TN7535 THM TTM TTR

cutting edges 4 4

first choice

嘷䢇䢇

䢇䢇䢇䢇䢇䢇

䢇

䢇䢇

嘷

嘷嘷

䢇嘷嘷䢇嘷䢇嘷嘷嘷

TN5515 TN7535 THM THR TTM TTR

catalogue number SDNT090308 SDNT090308T

䢇

P M K N S H

TN2510 TN7525 TN7535 THM TTM TTR

SDNT

䢇䢇䢇䢇䢇䢇

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Chamfer Mills • M25 Series M25 Cutting Data TN2510 Edge Geometry SD..09 SP..12

TN5515

TN7525

TN7535

0,06 0,10 0,16 0,06 0,10 0,16

0,08 0,12 0,20 0,08 0,12 0,20

0,06 0,10 0,06 0,10

0,16 0,16

0,08 0,12 0,20 0,08 0,12 0,20

Material Group

TTM

TTR

0,08 0,12 0,20 0,08 0,12 0,20

vc (m/min) 1

390 300 250

410 320

280

360 280 240

220 195 180

180 160 145

260 200 180

290 220

190

250 190 165

160 130 120

130 105

231 170 140

240 184

160

210 160 140

130 100

105

230 180 140

250 190

160

215 165 140

140 110 100

110

190 140 120

210 150

130

180 130 110

110

250 190 150

280 210

170

240 180 150

160 130 120

130 105

190 140 130

210 160

140

180 140 120

120 100

170 130 110

180 140

120

160 120 100

100

140 110 100

110

140 110

160 120

140 100

190 150 140

210 170

150

180 145 130

130 100

140 100

120

240 190 150

270 200

170

230 175 150

150 120 110

120

13.1 13.2 14.1

210 150 130 110 80 70

230 170 120 90 230 140

140 70 100

200 145 120 100 75 60 200 120 90

130 100 65 50 120 80

90 45 70

105 50 110

80 40 70

70 35 60

14.2

180 110

160

14.3 14.4 15

140 120

60 50

55 45 —

50 40 —

40 35 —

40 30

160

65 60 —

50 40

530 390 280

70 60 —

60 50

690 500 335

120 100 —

530 400 300

410 310 230

—

120

—

610 400 300

460 310 230

250 190 165

140

105

200 150 130

390 290 220

300 220 170

210 160 140

100

170 130 110

19 20 21

445 370 290 400 300 215

370 290 220 310 230 180

— —

140 90 70 110 70 55 1000 750 600

80 70

— —

120 100

500

1000 750 600

800

500

350 250

450

300 200

— —

360 300 600 500

400

250 170

300

180 100

29 30 31

500 500 38

350 200 350 200 29 25

36 37 38.1

80 70

50 46

40 35

130 105

38.2

130 105

39.1 39.2

110 110

65 65

85 85

— —

Indexable Milling • Chamfer Mills

THM

feed per tooth fz (mm)

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

A211

Indexable Milling • Classic Mills M68 Series . . . M68 SE1203.. M68 SE1204.. M68 SE1504..

WWW.WIDIA.COM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A214–A225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A216–A218 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A220–A222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A223–A225

A213

Classic Mills M68 Series Introduction

Classic Face Mill for General-Purpose Milling • M68 Series With grades available for all materials, the M68 Series Face Mills provide accurate insert indexing in an easy-to-use wedge design for strong insert retention and maximum stability.

M68 Chip clearance designed for optimal strength and evacuation.

• Maximum chip clearance and evacuation. • Close tolerance pockets and inserts. • Ideal tools for generalpurpose face milling.

Close tolerance pockets and inserts.

Innovative wedge clamping for maximum insert stability. A214

Classic Mills M68 Series Introduction M68 SE1203..

Max depth of cut: 6,0mm

Lead angle: 45° Indexes per insert: 4 Diameter: 50mm–315mm

Insert Geometry

Recommended Use

K S

Pages: A216–A218

First choice for general machining in stainless steel and low-carbon steel. Optimisation geometry providing reduced cutting forces.

First choice for general machining in steel and cast iron. Best option for general-purpose use.

M68 SE1204..

Max depth of cut: 6,0mm

Lead angle: 45° Indexes per insert: 4 Diameter: 50mm–250mm

Insert Geometry

Recommended Use

K MS

Pages: A220–A222

Indexable Milling • Classic Mills

Face Mills

First choice for general machining in stainless steel and low-carbon steel. Optimisation geometry providing reduced cutting forces.

First choice for general machining in steel and cast iron. Best option for general-purpose use.

M68 SE1504..

Max depth of cut: 8,3mm

Lead angle: 45° Indexes per insert: 4 Diameter: 80mm–315mm

Insert Geometry

Recommended Use

K S

Pages: A223–A225

First choice for general machining in stainless steel and low-carbon steel. Optimisation geometry providing reduced cutting forces.

First choice for general machining in steel and cast iron. Best option for general-purpose use.

A215

Classic Mills • M68 Series M68 Tool Bodies • SE1203.. • General-purpose face milling. • Grades for all materials.

Indexable Milling • Classic Mills

M68 order number 2004577 2004740

catalogue number 12396804000 12396804400

D1 50 63

D1 max 64 77

D 22 22

D4 — —

D6 L 50 40 50 40

Ap1 max 6,0 6,0

Z 4 5

max RPM 7000 6000

coolant supply No No

kg 0,6 0,8

2004774 2004775

12396804600 12396804800

80 80

94 94

27 27

— —

60 50 60 50

6,0 6,0

8 6

5500 5500

No No

1,5 1,4

2004118 2004119

12396805000 12396805200

100 100

114 114

32 32

— —

78 50 78 50

6,0 6,0

10 6

5000 5000

No No

1,9 1,8

2004135 2004136

12396805400 12396805600

125 125

139 139

40 40

— —

89 63 89 63

6,0 6,0

12 8

4500 4500

No No

3,4 3,3

2004142 2004153

12396805800 12396806000

160 160

174 174

40 40

66,7 66,7

90 63 90 63

6,0 6,0

16 10

4000 4000

No No

4,7 4,6

2004259 2004260

12396806200 12396806400

200 200

214 214

60 60

101,6 101,6

130 63 130 63

6,0 6,0

20 12

3500 3500

No No

8,6 8,2

2004355 2004398

12396806800 12396807200

250 315

264 329

60 60

101,6 101,6

130 63 230 80

6,0 6,0

16 20

3000 2800

No No

13,1 29,7

M68 • Spare Parts D1 50 63

wedge screw 12148574900 12148574900

Nm 7,0 7,0

hex wrench 12148044900 12148044900

wedge 12748305600 12748305600

80 100

12748600900 12748600900

7,0 7,0

12148044900 12148044900

12748305800 12748305800

125 160

12748600900 12748600900

7,0 7,0

12148044900 12148044900

12748305800 12748306000

200 250

12748600900 12748600900

7,0 7,0

12148044900 12148044900

12748306000 12748306000

315

12748600900

7,0

12148044900

12748306000

A216

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Classic Mills • M68 Series M68 Inserts • SE1203..

D 12,70

嘷

alternate choice

L10 12,70

M 1,66

S 3,10

BS 2,39

cutting edges 4

D 12,70

first choice

嘷

alternate choice

L10 12,70

M 1,66

SEKN-1

catalogue number SEKN1203AFN1

WWW.WIDIA.COM

cutting edges 4

D 12,70

L10 12,70

䢇

first choice

嘷

alternate choice

M 1,66

S 3,18

䢇嘷嘷嘷

䢇䢇䢇䢇䢇䢇

P M K N S H

S 3,18

BS 1,65

P M K N S H

BS 1,65

hm 0,14

嘷嘷䢇嘷

hm 0,10

䢇

嘷

䢇

嘷嘷䢇嘷

䢇䢇䢇䢇

䢇䢇

䢇嘷嘷嘷

嘷嘷

䢇嘷

嘷

嘷䢇嘷䢇嘷

䢇

嘷嘷

TN5515 TN6540 TN7525 TN7535 TTI25 THM THR TTM TTR

catalogue number SEAN1203AFN1

䢇

hm 0,14

SEAN-1

䢇嘷

䢇䢇䢇䢇䢇䢇䢇䢇䢇

A217

Indexable Milling • Classic Mills

cutting edges 4

first choice

䢇䢇嘷嘷

TN5515 TTI25 THM TTM

catalogue number SEKR1203AFNMS

䢇

P M K N S H

TN5515 TN7525 TN7535 THM THR TTM

SEKR-MS

Classic Mills • M68 Series M68 Cutting Data • SE1203.. TN5515 Edge Geometry ..MS ..1

TN7525

TN7535

TTI25

0,10 0,22 0,30 0,10 0,22 0,30

Indexable Milling • Classic Mills

THR

TTM

TTR

0,10 0,22 0,30 0,10 0,22 0,30

0,10 0,22 0,30

0,08 0,18 0,24 0,08 0,18 0,24

0,10 0,22 0,30 0,10 0,22 0,30

0,10 0,18 0,24

410 320 280

360 280 240

450 345 300

220 195 180

180 160 145

290 220 190

250 190 165

380 280 240

160 130 120

130 105

240 184 160

210 160 140

310 235 200

130 100

105

250 190 160

215 165 140

140 110 100

110

210 150 130

180 130 110

350 260 220 — — —

280 210 170

240 180 150

380 280 220

160 130 120

130 105

210 160 140

180 140 120

310 220 190

120 100

180 140 120

160 120 100

250 175 150

100

140 100

140 110 100

110

Material Group

THM

feed per tooth fz (mm) 0,10 0,22 0,30 0,10 0,22 0,30

vc (m/min)

160 120

210 170 150

180 145 130

140 100

120

270 200 170

230 175 150

350 260 220

150 120 110

120

13.1 13.2 14.1

230 170 140 120 90 70 230 140 100

200 145 120 100 75 60 200 120 90

300 230 200 150 115 100 300 240 180

130 100 65 50 120 80

90 45 60

105 50 95

80 40 65

70 35 50

—

360 265 220 —

—

14.2

180 110

160

250 220 155

100

14.3 14.4 15

140 120

60 50

70 60 —

55 45 —

190 160 110 150 120 85 —

—

40 35 —

30 25

—

55 45 —

45 35

—

75 60 —

60 50

530 390 280

120 100 —

410 310 230

—

460 310 230

250 190 165

230

170 150

200 150 130

180 140 120

300 220 170

210 160 140

190

140 130

170 130 110

150 120 100

19 20 21

370 290 220 310 230 180

— —

— — — — — — 1000 750 600

— — — — — — 900 600 500

— —

500

450 300 250

1000 750 600

900 600 500

800

600 500

700 500 400

500

350 250

450 280 200

—

400 250 200

—

340 210 160

—

250 160 120

29 30 31

— — 38

— — 25

— — —

500 350 200 500 350 200 38 29 25

—

36 37 38.1

80 60

40 30

— —

50 —

40 —

32 —

80 70

— —

360 300

38.2 39.1 39.2

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

A218

—

110

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

— —

On the Web

Fast, Free, and Easy Registration You can easily register with www.widia.com to obtain full access to the features of the site.

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A219

Classic Mills • M68 Series M68 Tool Bodies • SE1204.. • General-purpose face milling. • Grades for all materials.

Indexable Milling • Classic Mills

M68 order number 2033482 2004776

catalogue number 12396814000 12396814600

D1 50 80

D1 max 64 94

D 22 27

D4 — —

D6 L 50 40 60 50

Ap1 max 6,0 6,0

Z 4 8

max RPM 7000 5500

coolant supply No No

kg 0,6 1,5

2004777 2004120

12396814800 12396815000

80 100

94 114

27 32

— —

60 50 78 50

6,0 6,0

6 10

5500 5000

No No

1,4 1,9

2004121 2004137

12396815200 12396815400

100 125

114 139

32 40

— —

78 50 89 63

6,0 6,0

6 12

5000 4500

No No

1,8 3,4

2004138 2004154

12396815600 12396815800

125 160

139 174

40 40

— 66,7

89 63 90 63

6,0 6,0

8 16

4500 4000

No No

3,3 4,7

2004155 2004261

12396816000 12396816200

160 200

174 214

40 60

66,7 101,6

90 63 130 63

6,0 6,0

10 20

4000 3500

No No

4,6 8,6

2004262 2004356

12396816400 12396816800

200 250

214 264

60 60

101,6 101,6

130 63 130 63

6,0 6,0

12 16

3500 3000

No No

8,2 13,1

M68 • Spare Parts D1 50 80

wedge screw 12148574900 12748600900

Nm 7,0 7,0

hex wrench 12148044900 12148044900

wedge 12748306200 12748306400

100 125

12748600900 12748600900

7,0 7,0

12148044900 12148044900

12748306400 12748306400

160 200

12748600900 12748600900

7,0 7,0

12148044900 12148044900

12748306600 12748306600

250

12748600900

7,0

12148044900

12748306600

A220

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Classic Mills • M68 Series M68 Inserts • SE1204..

D 12,70

嘷

alternate choice

L10 12,70

M 1,66

S 4,68

BS 1,65

hm 0,14

䢇嘷

䢇

嘷嘷嘷䢇嘷

䢇䢇䢇䢇䢇

SEAN-1

cutting edges 4

first choice

嘷

alternate choice

D 12,70

L10 12,70

M 1,66

S 4,76

SEKN-1

catalogue number SEKN1204AFN1

WWW.WIDIA.COM

cutting edges 4

D 12,70

䢇

first choice

嘷

alternate choice

L10 12,70

M 1,66

S 4,76

BS 1,65

P M K N S H

BS 1,65

hm 0,14

䢇

嘷䢇嘷

hm 0,10

䢇

䢇䢇䢇

䢇䢇

嘷嘷嘷

嘷嘷

嘷

嘷嘷䢇嘷

TN5515 TN7525 TN7535 TTI25 THM TTM TTR

catalogue number SEAN1204AFN1

䢇

P M K N S H

䢇䢇䢇䢇䢇䢇䢇

A221

Indexable Milling • Classic Mills

cutting edges 4

first choice

䢇䢇嘷嘷

THM

catalogue number SEKR1204AFNMS

䢇

P M K N S H

TN5515 TN7525 TN7535 THM TTM

SEKR-MS

Classic Mills • M68 Series M68 Cutting Data • SE1204.. TN5515 Edge Geometry ..MS ..1

TN7525

TN7535

TTI25

0,12 0,24 0,32 0,12 0,26 0,35

Indexable Milling • Classic Mills

THR

TTM

TTR

0,12 0,26 0,35

0,12 0,24 0,32 0,12 0,26 0,35

0,10 0,22 0,30

0,10 0,19 0,26 0,10 0,21 0,28

0,12 0,24 0,32 0,12 0,26 0,35

0,10 0,18 0,24

410 320 280

360 280 240

450 345 300

220 195 180

180 160 145

290 220 190

250 190 165

380 280 240

160 130 120

130 105

240 184 160

210 160 140

310 235 200

130 100

105

250 190 160

215 165 140

140 110 100

110

210 150 130

180 130 110

350 260 220 — — —

280 210 170

240 180 150

380 280 220

160 130 120

130 105

210 160 140

180 140 120

310 220 190

120 100

180 140 120

160 120 100

250 175 150

100

140 100

140 110 100

110

Material Group

THM

feed per tooth fz (mm) 0,12 0,24 0,32 0,12 0,26 0,35

vc (m/min)

160 120

210 170 150

180 145 130

140 100

120

270 200 170

230 175 150

350 260 220

150 120 110

120

13.1 13.2 14.1

230 170 140 120 90 70 230 140 100

200 145 120 100 75 60 200 120 90

300 230 200 150 115 100 300 240 180

130 100 65 50 120 80

90 45 60

105 50 95

80 40 65

70 35 50

—

360 265 220 —

—

14.2

180 110

160

250 220 155

100

14.3 14.4 15

140 120

60 50

70 60 —

55 45 —

190 160 110 150 120 85 —

—

40 35 —

30 25

—

55 45 —

45 35

—

75 60 —

60 50

530 390 280

120 100 —

410 310 230

—

460 310 230

250 190 165

230

170 150

200 150 130

180 140 120

300 220 170

210 160 140

190

140 130

170 130 110

150 120 100

19 20 21

370 290 220 310 230 180

— —

— — — — — — 1000 750 600

— — — — — — 900 600 500

— —

500

450 300 250

1000 750 600

900 600 500

800

600 500

700 500 400

500

350 250

450 280 200

—

400 250 200

—

340 210 160

—

250 160 120

29 30 31

— — 38

— — 25

— — —

500 350 200 500 350 200 38 29 25

—

36 37 38.1

80 60

40 30

— —

50 —

40 —

32 —

80 70

— —

360 300

38.2 39.1 39.2

First choice starting feed (fz) is in bold type. Use corresponding speed (vc). fz and vc are valid for ae ≥0,4 D1. For smaller ae, fz and vc should be multiplied by the factor given below:

ae/D1 = fz-Factor vc-Factor

A222

—

110

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

— —

Classic Mills • M68 Series M68 Tool Bodies • SE1504.. • General-purpose face milling. • Grades for all materials.

order number 2004778 2004122

catalogue number 12396824800 12396825200

D1 80 100

D1 max 98 118

D 27 32

D4 — —

D6 L 60 50 78 50

Ap1 max 8,3 8,3

Z 5 6

max RPM 4500 4000

coolant supply No No

kg 1,5 2,0

2004139 2004156

12396825600 12396826000

125 160

143 178

40 40

— 66,7

89 63 90 63

8,3 8,3

7 8

3700 3200

No No

3,4 5,1

2004273 2004357

12396826400 12396826800

200 250

218 268

60 60

101,6 101,6

130 63 130 63

8,3 8,3

10 12

2900 2500

No No

8,7 13,4

2004399

12396827200

315

333

101,6

230 80

8,3

2300

29,3

M68 • Spare Parts D1 80 100

wedge screw 12748601400 12748601400

Nm 16,0 16,0

hex wrench 12148045000 12148045000

wedge 12748306800 12748306800

125 160

12748601400 12748601400

16,0 16,0

12148045000 12148045000

12748306800 12748307000

200 250

12748601400 12748601400

16,0 16,0

12148045000 12148045000

12748307000 12748307000

315

12748601400

16,0

12148045000

12748307000

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A223

Indexable Milling • Classic Mills

M68

Classic Mills • M68 Series M68 Inserts • SE1504..

cutting edges 4

first choice

嘷

alternate choice

D 15,88

L10 15,88

M 2,25

S 4,76

SEKN-1

catalogue number SEKN1504AFN1

A224

cutting edges 4

D 15,88

䢇

first choice

嘷

alternate choice

L10 15,88

M 2,25

BS 1,90

P M K N S H

S 4,76

BS 1,90

hm 0,18

hm 0,14

䢇䢇嘷嘷䢇

嘷

䢇䢇䢇

䢇䢇䢇䢇

䢇䢇

䢇嘷嘷嘷

嘷嘷

䢇嘷

嘷

嘷嘷䢇

䢇

嘷

TN5515 TN6540 TN7525 TN7535 TTI25 THM TTM TTR

Indexable Milling • Classic Mills

catalogue number SEKR1504AFNMS

䢇

P M K N S H

TN5515 TN7525 TN7535

SEKR-MS

䢇䢇䢇䢇䢇䢇䢇䢇

WWW.WIDIA.COM

Classic Mills • M68 Series M68 Cutting Data • SE1504.. TN5515 Edge Geometry ..MS ..1

TN6540

TN7525

TN7535

0,12 0,24 0,32 0,12 0,26 0,35

TTM

TTR

0,10 0,18 0,24 0,12 0,24 0,32

0,12 0,24 0,32 0,12 0,26 0,35

0,10 0,22 0,30

0,10 0,19 0,26 0,10 0,21 0,28

0,12 0,24 0,32 0,12 0,26 0,35

290 220 190

410 320 280

360 280 240

450 345 300

220 195 180

180 160 145

200 150 130

290 220 190

250 190 165

380 280 240

160 130 120

130 105

170 130 110

240 184 160

210 160 140

310 235 200

130 100

105

170 130 110

250 190 160

215 165 140

350 260 220

140 110 100

110

140 100

210 150 130

180 130 110

—

190 140 120

280 210 170

240 180 150

380 280 220

130 105

140 110 100

210 160 140

180 140 120

310 220 190

120 100

130 100

180 140 120

160 120 100

250 175 150

100

160 120

140 110 100

110

0,10 0,18 0,24

vc (m/min)

210 170 150

100

140 100

180 140 120

270 200 170

230 175 150

350 260 220

150 120 110

120

13.1 13.2 14.1

160 120 100 80 60 50 160 100 70

230 170 140 120 90 70 230 140 100

200 145 120 100 75 60 200 120 90

300 230 200 150 115 100 300 240 180

130 100 65 50 120 80

90 45 60

105 50 95

80 40 65

70 35 50

120

—

140 120 100

180 145 130

—

110

160 130 120

140 100

—

360 265 220 —

—

14.2

130

180 110

160

250 220 155

100

14.3 14.4 15

60 50 —

40 40 —

140 120

60 50

120 100 —

70 60 —

55 45 —

190 160 110 150 120 85 —

40 35 —

30 25

—

55 45 —

45 35

—

75 60 —

60 50

530 390 280

100 80 —

410 310 230

—

460 310 230

200 150 130

250 190 165

230

170 150

180 140 120

300 220 170

170 130 110

210 160 140

190

140 130

150 120 100

19 20 21

370 290 220 310 230 180

— —

— — — — — — 1000 750 600

— —

80 70

— —

500

1000 750 600

— —

360 300

800

600 500

500

350 250

—

29 30 31

— — 38

— — 25

— — —

—

36 37 38.1

80 70

50 45

40 35

80 60

40 30

— —

38.2 39.1 39.2

0,1 2 1,4

0,2 1,5 1,3

0,3 1,3 1,2

0,4 1 1,1

A225

Indexable Milling • Classic Mills

THM

0,15 0,30 0,40

Material Group

TTI25

feed per tooth fz (mm)

Indexable Milling • Additional Inserts Additional Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A228–A229 SP.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A228 SP.. -MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A228 SP1203 Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A228 TPKR-MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A229 TPKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A229

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A227

Additional Inserts Inserts

嘷

alternate choice

catalogue number SPAN1203EDR SPKN1203EDL

cutting edges 4 4

D 12,70 12,70

L10 12,70 12,70

M 0,91 0,90

S 3,18 3,18

BS 1,50 1,42

hm 0,10 0,10

SPKN1203EDR SPKN1203EDTR

4 4

12,70 12,70

0,90 0,90

3,18 3,18

1,42 1,42

0,10 0,10

SPKN1504EDL SPKN1504EDR

4 4

15,88 15,88

1,25 1,25

4,76 4,76

1,42 1,42

0,18 0,18

Indexable Milling • Additional Inserts

SP.. -MS

catalogue number SPKR1203EDLMS SPKR1203EDRMS

cutting edges 4 4

D 12,70 12,70

䢇

first choice

嘷

alternate choice

L10 12,70 12,70

M 0,91 0,91

BS 1,40 1,40

SP1203 Wiper

catalogue number 121358680

A228

cutting edges 1

D 12,70

䢇

first choice

嘷

alternate choice

M 0,97

䢇

嘷

嘷嘷䢇嘷

䢇䢇䢇

䢇䢇

䢇

䢇䢇䢇䢇

䢇䢇䢇

hm 0,10 0,10

䢇䢇䢇

䢇䢇

䢇

嘷嘷

嘷

䢇

嘷嘷䢇嘷䢇嘷嘷嘷

䢇䢇䢇䢇䢇䢇䢇

P M K N S H

S 3,18

䢇䢇䢇䢇

P M K N S H

S 3,18 3,18

䢇䢇嘷嘷

BS 10,00

䢇嘷䢇嘷

TN5515 THM

first choice

䢇䢇䢇嘷嘷嘷

TN5515 TN7525 TN7535 TTI25 THM TTM TTR

䢇

P M K N S H

TN5515 TN7525 TN7535 THM THR TTM

SP..

䢇䢇

WWW.WIDIA.COM

Additional Inserts Inserts

TPKR-MS

alternate choice

D 9,53 12,70

L10 16,50 22,00

S 3,18 4,76

TPKN 䢇

first choice

嘷

alternate choice

BS 1,40 1,40

P M K N S H

catalogue number TPKN1603PDR TPKN2204PDL

cutting edges 3 3

D 9,53 12,70

L10 16,50 22,00

S 3,18 4,76

BS 1,29 1,40

hm 0,14 0,18

TPKN2204PDR

12,70

22,00

4,76

1,40

0,18

WWW.WIDIA.COM

嘷嘷

hm 0,10 0,10

䢇䢇䢇䢇䢇䢇䢇䢇

䢇䢇䢇

䢇䢇

嘷嘷嘷

嘷嘷

䢇

嘷

嘷嘷䢇嘷

䢇䢇䢇䢇䢇䢇䢇䢇䢇䢇

䢇䢇

A229

Indexable Milling • Additional Inserts

嘷

䢇

TN5515 TN7525 TN7535 TTM

cutting edges 3 3

first choice

䢇䢇䢇嘷嘷嘷

TN5515 TN7525 TN7535 TTI25 THM TTM TTR

catalogue number TPKR1603PDRMS TPKR2204PDRMS

䢇

P M K N S H