TECHNOLOGY
N. 4-2019
TECHNOLOGY
EDITRICE ZEUS - Via C. Cantù, 16 - 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 4-19.indd 1
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braubeviale.de
Good conversations. Good business.
Nuremberg, Germany | 12 – 14 November
CONNECT WITH THE FUTURE
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CONTENTS GEA MECHANICAL EQUIPMENT ITALIA SPA 4/7
HIGH PRESSURE HOMOGENIZERS FOR BEVERAGE INDUSTRIES
ZAMBELLI SRL 10/13
ZAMBELLI: DIFFERENT PRODUCTS, SAME HIGH QUALITY
DRINK TECHNOLOGY
editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
Machineries, plants and equipment for beverage industry year VI - issue n. 4 - 2019
REER SPA 47/51
SAFER PALLET TRANSPORT LINES
managing editor Enrico Maffizzoni direzione@editricezeus.com
editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com
AKOMAG SRL 59/63
REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY
account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator
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Ideas, solutions and plants for the food and beverage industry
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Mixing and Carbonating Units
Cip Cleaning Plants
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Continuous Sugar Dissolvers
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HIGH PRESSURE HOMOGENIZERS FOR BEVERAGE INDUSTRIES
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EA is the technological leader for dynamic high pressure homogenizers and plungers pump for all industries and applications. Beverage, in particular, is one of the main field in which this technology can demonstrate the high reliability that characterizes it. Thanks to a strategy of development of both
established and potential applications often based on cooperation with our customers’ Research and Development Centers, GEA homogenizers can offer highly specific and customized process solutions.
various as are beverages that can be optimized with this procedure: fruit juices, fruit concentrates, smoothies, cloudifiers and aroma, essential oils, cream liquor, probiotic drinks. Most important advantages on the product can Why it is good to hobe identified as: mogenize drinks? • Emphasizing of the The benefits that this organoleptic features, process can add to liquid thanks to the disperproducts are as much as sion of the aromatic 4
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elements • The improved velvetlike structure, its uniformity, and a typical “roundness” of taste of the obtained product • Increased digestibleness and, as a consequence, better assimilation of the nutritional principles. • Increased stability of the suspension. One of the effects achievable through the homogenization is to avoid the phenomena of separation: the elimination of the typical “collar” which can be noticed in certain bottles of fruit juices, is not only an improvement of the product outlook, but also a quality advantage. As a matter of fact, the suspended particles are protected against the oxidation process, which, besides modifying the taste, causes a real alteration of the product. How the new texture is obtained? The core transforma-
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tion effects on product particles dimensions and it’s operated by the homogenizing valve, which is designed to micronize and disperse suspended particles in beverages and liquid formulation better then other mechanical processes. Dispersions in particular are prone to take advantages of process as such, in which the dispersed phase is made by solid/ fiber content and the continuous phase by a liquid, in most cases water. Micronization effects are specifically suitable for fruit juices, in which it’s contemporarily used on particles of different kind, such as: • Cells agglomerations • Sugar or salt crystalline agglomerations • Depending on fruits various structure can be treated: pulpy, fibrous, woody, etc. GEA proven quality for your plant Thanks to over 70 years of experience in manufacturing and a spirit of innovation that is
constantly focused on innovation and process performances, GEA specialists can count on specific know-how environment that allows them to provide high reliable homogenizers and customized process solutions to always meet, ensure and repeat over time product quality excellence. GEA can offer a complete range of high pressure homogenizers, from laboratory up to mass industrial scale and more than 300 options to satisfy market’s needs. All our machines meet the most stringent hygienic requirements and quality control systems, they are CIP and SIP’able and are available with cGMP documentation.
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available in several configurations can be easily implemented in remote controlled systems and complete process lines. The specific geometry is designed to reach up to 1500 bar in order to be suitable to meet dairy, food & beverage industry needs, always ensuring the standards compliance required by the market.
One Series: high valuable technology accessible to all The homogenizers from the One Series combine convenience and absolute quality to deliver unmatched benefits. These 3-piston homogenizers are manufactured to ensure easy maintenance and simple installation into small-medium productions of dairy prodAriete Series: discover ucts, beverages and soft the power behind the chemicals. The high-effiquality ciency, abrasion-resistant Suitable for all industries, homogenizing valve Ariete Series homogguarantees correct mienizers are the leading cronization for excellent technology for powerful, quality and long physical reliability and customized stability. solutions. Find more on gea.com These smart machines
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Concentrate the energy, release the quality GEA customizes highly reliable homogenizers to guarantee excellent and safe products for beverage industry. • • • •
Optimized product composition, stability and shelf life Reduced process oxidation and taste alteration Improved viscosity and texture Improved mouth feeling and taste
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Tanks for all tastes. Yours.
Blender tank per resine da 100.000 litri , su gonna autoportante, pressione esercizio + 0,5 bar/-0,005 bar.
Each tank is unique. Because it is designed to your requirements. Dimensions, capacity, design: everything is conceived to enhance the product and optimize yours business processes. We are a solid and versatile company, able to handle complex jobs: this is why for over 40 years we have been the partner of many companies in Italy and abroad.
Some of our best customers:
Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 - 70010 Adelfia (Ba) Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it
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ZAMBELLI: DIFFERENT PRODUCTS, SAME HIGH QUALITY
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ambelli, since 1969, designs and manufactures cuttingedge technical solutions for the packaging industry. 50 years of business, 2 generations at work and hundreds of customers worldwide 50 years have passed since Flavio Zambelli decided to
start his small business in Bologna downtown. Since then, thanks to his perseverance and the following generations, Zambelli continues to grow and proudly serve its customers all over the world.
Zambelli core values Behind every machine supplied and every service rendered, there are people. Working hard, sharing the joy of a successful project, this is what gives us the strength to grow and always
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P R O F I L E Zambelli
Automatic Packaging Machines 1969-2019 #50YearsOfBusiness zambelli@zambelli.it +39 051 66 61 782 San Pietro in Casale, Bologna VISIT US AT: - Interpack 2020, Düsseldorf [Booth #11-C55] FOLLOW US: - Website www.zambelli.it - Facebook & Instragram @ZambelliPackaging
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move forward. Zambelli is a large family which includes relatives, colleagues and, above all, customers. Zambelli business approach • Market research & target identification • Development of ideas & design • Collaboration with customer to adapt to its specific needs • Prototyping & test • Manufacturing, installation & training • Continuous exchange of information • Planned maintenance, service & spares
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story for Zambelli and its able its best Shrinkwrapfriends. pers suitable for film only, flat pad + film, tray + film. We design #PowerfulSo- If the request is for cardlutions, because thanks to board packaging of various our experience we design sizes, Zambelli Cartoners and manufacture packag- and Case Packers – Wrap ing machines that fit the Around or preglued RSC needs of our customer: if – are the best solutions; if the requirement is to pack- it’s not enough, Zambelli age products with LDPE provides Robotic System (Low Density Polyethyl- tailored to any application ene), Zambelli makes avail- that requires specific han-
Who we are and what we do? We are #MarketOriented, because we are constantly reaching out to new horizons. Starting from our core industry, Food & Beverage, over the years we have developed packaging machines also for pet food, baby food, home care & personal care, Industrial goods as bearings and consumables for the welding industry and many more. 50 years of perseverance and success, an ongoing 12
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dling and Combi machines made by the combination of Shrinkwrappers and Case Packers.
• Design • Installation • Technical Documentation • Service & Spare • Upgrades Our solutions are versatile • Training for technicians & and customized, every proj- operator ect is different but our commitment remains the same. What we can do for you and your project? We are #CustomerOri- Three easy steps: ented, because for us most Meet up – contact us for a important is to find the first meeting. best solution for customers Talk & Plan – let’s talk needs. about your ideas and how we could develop them toOur attention is always fo- gether. cused on their production process and its needs. For Design & Collab – now the this reason, to fully satisfy fun part: let’s design! We our customer, we are willing work together to make evto provide various types of erything perfect according services pre and after sales: to your needs.
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Contact us: • zambelli@zambelli.it • (+39) 051 66 61 782 • Via Ferrara, 35/41 San Pietro in Casale, Bologna (IT) Follow us on: • www.zambelli.it • Facebook & Instagram: @ZambelliPackaging
Visit us at: • Interpack 2020 [Booth #11-C55].
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PND SRL, THE GLOBAL MARKET REWARDS HIGH-QUALITY SPECIALISATION
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nd srl, the global market rewards highquality specialisation
Specialisation, customer care, continuous innovation, custom technology and extensive knowledge of international markets are just some of the features that have enabled
PND srl to be among the leading companies in the world in the construction and sale of machinery for the processing of fruit.
distinguished from our competitors throughout the world. This awareness means that PND is not forced to yield to the urging of some customers who would also like us to provide machinery for processing other products, such as vegetables.
Alongside this quality is the conviction of having to insist on everincreasing knowledge of the industry where we PND is proud of its have gained such experience that we can be clearly strong identity, which al-
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2000-2020
www.pndsrl.it
EXHIBITIONS
Via Brancaccio, 11 - 84018 Scafati (SA) - Italy - T. +39 081.850.93.68 - info@pndsrl.it
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lows it to avoid having to pursue success through contests or by undergoing frenetic diversification. The only recognition to which PND aspires is the satisfaction of its customers, who choose PND machines without focusing on appearances or rumours but rather on the substance of the proposed solutions. This success can be easily seen in the figures racked up by the strawberry de-calyx machine (Mod. DF12 DF24). This machine, only 24 months after its launch, is already present with more than 40 units in four continents. Companies based in the United States, Mexico, Spain, South Korea, Poland and Egypt have chosen the features of the PND strawberry de-calyx machine.
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machine, however, this waste is reduced to only 10%. This means a large amount of product is recovered, especially if we take into account the fact that the models built and marketed by PND can respectively process 300 fruits per minute (Mod. DF12) and 600 fruits per minute (Mod. DF24).
Without the need to intervene in the settings, the PND strawberry de-calyx machine is able to process a wide range of product with a diameter ranging between 18 and 55 millimetres, a range that, in practice, includes all types of strawberries. It is a truly global machine, as PND srl is also truly global, being based in Italy, Another feature that makes but with representative ofthe PND strawberry de-calyx fices located in several difmachine a winner is its abil- ferent countries. ity to work with all the various sizes of straw- A team consisting of 30 berry without needing people, including adminto be pre-calibrated, as istrative and sales staff, well as its ability to remove technicians and engineers, any type of calyx. These based at its headquarters in features make it particu- Scafati, in the province of larly popular in Mexico or Salerno, in the south of Itawherever it is necessary to ly, works alongside agents switch quickly from the and technical offices all field to production. around the world.
Indeed, this machine makes it able to work with considerable volumes of fruit with great quality, reducing waste to a minimum. Normal de-calyxing machines usually create product waste of about 30%. With the PND de-calyx 16
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Indeed, the human element is one of the main resources of a company with these kinds of mechanical and technical strengths. Despite the widespread presence of PND representatives on the various continents, when it comes to installing a new machine, there is always an expert who travels from the parent company and follows the process through to completion. This assumption of responsibility is a guarantee for the customer, which knows from the very first moment that it is going to be accompanied constantly from the design phase to the commissioning of the system.
This constant attention to the needs of its customers is a winning strategy that allows continuous updating in the field and a swift response to customer needs means that customised production lines can be offered to them. The ability to deal constantly with customers all around the world offers the technicians from PND the opportunity to tackle new challenges and properly understand the needs of their customers. This situation has given rise to the NEW coring - slicing machine mod. DRR, which is able to chop and slice apples and peaches with low energy consumption.
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The loading plate rotates at regular intervals, so that when the plate stops the three work operations are carried out at the same time: the operator loads the fruit and the two mechanisms perform the coring and slicing operations. The machine has a stainless steel structure and is placed on wheels (with brake) for easy movement. If so desired, adjustable feet can be requested in place of the wheels. The coring tubes are available in different diameters as required. All modifications can be made thanks to the competence and availability of PND technicians, making it possible to carry out mechanical adaptations to the machinery, tailoring the type of processing to your needs. Another example of the versatility of the machinery manufactured by PND is highlighted by the changes that have allowed us to adapt our apple peeling machine to the needs of South Korean companies engaged in the processing of nashi apple pears. This
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fruit has the consistency of a pear, the smooth shape of an apple and the diameter of a baby melon. This challenge was brilliantly resolved by PND. Relying on PND means having personalised assistance anywhere with skilled technicians able to speak different languages and enjoying the on-site support of offices in Europe, USA, Canada, Brazil, Chile, Argentina, Peru, South Korea, Egypt, Tanzania, Australia, China, Turkey, United Arab Emirates and Qatar. Pears, apples, kiwi fruit, oranges, grapefruits, lemons, pineapple, lemons, mangoes, strawberries and peaches are the varieties of fruit handled, with all their possible variants, in
order to meet the needs of companies engaged in the production of 4th Range fresh products, the canning industry (jam and canned peaches), and the dried and frozen sectors. The food industry has always had a need for innovation and has different requirements and peculiarities depending on the different target markets. For example, in the United States and Europe, the Fruit Fresh Cut is one of the main production sectors, unlike in Turkey, where the main operations are focused on dehydrated or dried products. PND’s main ability is always to provide successful solutions to make processing easy and economically ad-
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vantageous, complementing the lines, for example, with a freezing tunnel or drying ovens. Those wishing to learn more about the wide range of solutions offered by PND srl can do so easily on the website at www.pndsrl.it where, besides being able to view the catalogue of machines and lines on offer, you can also see the full calendar of international trade events in which PND takes part with its own stand and make an appointment with the staff of the company, thus offering you the opportunity to receive the most suitable solution for your business. www.pndsrl.it
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di A. Namaziano s.r.l.
GREAT FLEXIBILITY, HIGH PROFESSIONALISM
Tunnel pasteurizers for any type of drink requiring pasteurization. Heat treatment, sous-vide cooking of cereals, legumes, sauces, continuous cooking or batch cooking. DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 - +39 0521 831911 www.tecninoximpiantialimentari.it - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_DT3-18_ok.indd 1
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NAVATTA GROUP, FRUIT AND VEGETABLE PROCESSING LINES
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he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe. Navatta Group is center of excellence for the production and installation of processing machines and turn keys with capacity ranging from 3 to 120 t/h of incoming fresh product.
DOUBLE HEAD ASEPTIC FILLER MOD. AF2PD - WITH AUTOMATIC WEB BAGS LOADING PRODUCT IN WEB BAGS IN DRUMS CAPACITY 3 – 5 – 10 - 20 LITERS AND 220 LITERS - PATENTED SYSTEM
MANUFACTURING • diced, puree, juices extraction, fruit purees RANGE (single strength or / juices equalized in NAVATTA GROUP aseptic. manufactures and concentrated) from Mediterranean / tropical • Wide range of commissions Processing fruit, all filled into any evaporators to Lines, Systems, kind of package or in produce tomato Equipment for Fruit, aseptic; paste, Mediterranean Tomato, Vegetables for: • peeled / diced / crushed • Fruit crushing lines from and tropical fruit tomatoes, tomato sauces IQF, frozen blocks and concentrates, multiand purees, tomato paste, frozen drums function evaporator, all filled into any kind of • High yield PATENTED falling film and forced package or in aseptic; fruit puree cold circulation 20
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CONSTANTLY INCREASING CLIENTS’ LEVEL OF SATISFACTION AND FI-
Innovation is our Plus
DELITY
Navatta Group applies state-of-art technology to the manufacturing of machinery for the food processing industries, achieving e simple effective results. It guarantees a highly professional pre- and post-sales services, thanks to expertise of its people
Visit us at:
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ASEPTIC STERILIZER FOR PINEAPPLE JUICE
• Evaporators for coffee • Formulated products and milk: evaporation productions (jam, before spray driers, freeze ketchup, sauces, dryers or other dryers drinks) starting from • Evaporators for components unloading cogeneration industry to dosing, mixing, (waste treatment) mechanical / thermal • Aseptic sterilizers stabilizing, to filling into • Aseptic fillers for spout any kind of package or bags/ spout-less bags from into aseptic mini-tanks; 3 to 20 liters, Bag-in-Drum • Processing pilot plants; 220 liters, Bin-in-Box / • Vegetable processing as IBCs 1.000 – 1.500 liters; receiving, rehydration, • Spiral pasteurizer and cooking, grilling and cooler freezing
Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. www.navattagroup.com
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BONDANI S.R.L: THE CUSTOMER AND HIS NEEDS AT THE CENTRE Thanks to its long experience and great flexibility, Bondani S.r.l. is able to analyse the customer’s needs and create tailormade solutions to meet any type of production requirement
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here are plenty of solutions that a company operating in the handling, cartoning and end-of-line industry can offer to its customers. However, to identify and develop the most suitable option, it is essential to put into practice an appropriate process of analysis and study. It takes a high degree of technical expertise to do that as well as analytical skills and the relevant know-how to transform the project into reality: working in close collaboration with the customer, Bondani has been able to respond to the most complex handling requirements. “One of the most difficult yet most rewarding 24 12 BONDANI DT 4-19.indd 1
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projects we have carried out so far - says the owner Alessio Bondani - was the one we realized for an important food company that decided to automatize a line of yoghurt in glass jars, which up to that moment was mostly manual, making a significant investment”. The automation of the line had to take into consideration some critical aspects, such as the lack of space and limited floor loading capacity. “We have done an amazing job of technical analysis together with the customer - underlines the owner of Bondani S.r.l - to figure out where to place the machines and distribute the weight in the best way but always trying to optimise the company’s production flow”. We have developed a system that provides for the mechanization of the entire workflow: the automatic depalletizer for empty jars, the conveyor belts to the filling machines, the cardboard boxes forming machine, the “pick and place” system with anthropomorphic robot for filling the
boxes and the automatic palletizing island. It was a major investment, a multifaceted project of great impact, which has led the company to significantly increase its production capacity. “We managed to achieve this result thanks to the commitment and constant interaction between customer and supplier - Alessio Bondani points out - because, on the one hand, we have had helpful suggestions from the people who have been running the line for years; on the other hand, our experience and expertise
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have made it possible to find the right solution and solve the various problems”. Today the automated line is fully functional and the customer manages it autonomously. “However, the job is not finished: - concludes Bondani - we are always ready to improve the line according to the customer’s needs. This is the way we work and it is the way we manage to achieve the best results, for us and our customers”. www.bondani.it
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FROM MAKRO LABELLING, THE M.A.I.A. AND A.L.I.C.E. MACHINE VISION SYSTEMS
he evolution of the design capabilities of the Goitobased company includes two new machine vision systems guaranteeing performance, less production waste and top quality finished products. While on one hand, faster bottling lines ensure production schedules can be met, on the other, they make it very difficult – if not impossible – for the line operator to accurately check every individual bottle. Only automatic quality control and bottle orientation systems can guarantee the precise characteristics of each finished product, preventing defective bottles from reaching the market. This is no news to Makro Labelling, one of the leading industrial labeller manufacturers,
always committed to taking account of, or anticipating, the market’s requests, developing products, systems and patents able to guarantee
performance, lower costs, less production waste and top quality packaging. The choice for advanced technological skills, production process
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rationalisation and the ability to anticipate the evolution of the market. “The machine vision system is the natural follow-through to the labelling process, as the procedure does not end when the label has been applied. It is necessary to check that the right label has been attached, positioned correctly and smoothed without defects. We at Makro Labelling therefore decided to create an in-house Vision Department and to invest heavily in developing two new vision systems: A.L.I.C.E. and M.A.I.A. We have recently launched them onto the market and they will guarantee perfect and complete integration with the machine automation and a flexible, intuitive, practical response to companies who know they need automatic systems”, says Simone Marcantoni, head of the Automation Department. Fruit of about 10,000 hours of software development, the two systems integrate with the labelling machines and
are also simple to manage for the line operator who can thus exploit the system to the full. In-house development and production of the two systems allows our
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customers to interface with a single producer, able to guarantee rapid and direct technical assistance and above all to satisfy the market’s diverse packaging needs,
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once again confirming the concept of flexibility which has been a hallmark of Makro Labelling since the beginning.
employing line scan it and so decides to do cameras (also mounted without its assistance. on Makro Labelling’s Or the intervention of patented Follower system) highly-trained but costly able to take thousands engineers is required in of linear photographs order to produce and A.L.I.C.E. - Advanced (1x2048 pixels) which, obtain reliable checks. Label Inspection and pasted one after the One of the reasons Control Environment other, produce a single behind the success A.L.I.C.E. is a quality image representing the of Makro Labelling’s control system able to full length of the bottle. machines and systems assess the horizontal and When subsequently is precisely our ability to vertical position and angle analysed, this indicates the offer functional solutions of the label, together position of the reference which, although complex, with its alignment with point to be used by the are available to operators respect to a reference plate control system simply and intuitively, point, whether the logo to position the bottle giving them hitherto on the glass, a capsule or correctly and receive the unthinkable possibilities another label. The system first label in the right and flexibility. also checks the label is position. “A vision system A.L.I.C.E. and M.A.I.A. must not be complex, correct and the overlap have once again been otherwise the operator of a wrap-around label designed and oriented will not be able to use it and can read barcodes, a towards simplicity and data matrix or characters, easily, in practice limiting user-friendliness, so the its use. We have seen or simply check for the operator can master them production lines where label’s presence. completely, quickly and Esecutivo del logo Makro Labelling says Simone the system has been simply,” turned off or bypassed M.A.I.A. - Makro Marcantoni. because the operator Advanced In-line is not able to manage www.makrolabelling.it Analysis M.A.I.A. on the other hand is Makro Labelling’s bottle orientation system. It is based on use of Line Scan Camera technology Nero = Pantone black = C 0 M 0 Y 0 K 100 = R 30 G 30 B 30 = HTML 1E1E1E Blu = Pantone 646 = C 73 M 30 Y 3 K 10 = R 84 G 130 B 171 = HTML 5482AB
Nero in scala dei grigi = 100% di nero Blu in scala dei grigi = 48% di nero
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Technology for great numbers
MODULARITY, FLEXIBILITY, PRACTICALITY
Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The over 700 installations present throughout the world is our greatest confirmation.
Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it
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DOUBLED PRODUCTIVITY AND RETURN OF THE INVESTMENT
BBM SERVICE FORMULA FOR THE BOTTLING LINE ENGINEERING THROUGH RECOVERING, SAVING AND SUSTAINABILITY
B
BM Service is an Italian excellence company operating both nationally and internationally. The company specialises in the supply of turn-key water and beverage bottling plants. We collaborate and work for the top brands of the beverage industry, but offering the same excellence to large multinational firms and local ones. The customised, flexible and quick service is the main reason why customers have chosen us for over 10 years, identifying BBM as the ideal partner for every project. The vocation of BBM Service is to give quality services, pursuing the re-
covering philosophy which has been part of our company since its foundation. The high-quality of our offer is also proved by a steady growth of the company over the years, in terms of volumes, services and personnel, establishing itself as a reliable choice
for the customer’s investment. Nowadays, our offer consists of: - Used equipment excellence, thanks to a careful selection and an overhauling and updating process, to offer machines at competitive prices on the market.
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Customers can also visit the 7500 m2 production plant to see and inspect the models and follow the revamping at every stage, until the FAT on the actual products; - Technical assistance, with more than 50 highlyskilled technicians with over 20 years of experience and competence in the sector to form a team that is able to support the customer throughout the life of the machine and on the different models by the main international manufacturers. - Spare parts, whether it is normal usage wear or an emergency, BBM Packaging is a valid option for the supply of spare parts. Thanks to the wide range of available items, the fast delivery and the competitive prices; - Much more, the knowhow is included in the BBM Packaging offer, following every customer through every step of the project, from upgrading to revamping and changes in the models of the main leading manufacturers. As a matter of fact, we offer pre-sale analysis and the evaluation of the possible solutions, up to
the realisation and the final delivery of the complete project, to guarantee a unique contractor for the whole process. From simple maintenance of machines to the engineering of a line, the answer to the production and budget demands of the customer moves towards the lowest possible impact on the environment and the sharing of the best practices with the personnel of the production site. Passion is what drives our daily work, because we are well aware to be in a hyper-competitive market, with competitors with good prices and quality and in which the customer’s trust is gained after
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years and it can be lost in a matter of seconds. For this reason, we give it all in every service and project for each customer and even more for those who have entrusted us over the years establishing a mutual satisfaction relationship. This ability to combine recovering and efficiency makes BBM Service an appreciated partner for many customers. That has led to our steady collaboration with large companies for the supply of maintenance and upgrade services on machines and lines. Over the last few months, we have worked for one of the major water bottling com-
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panies of Italy indeed, for a project which has shown even better our capacity to add value to the available resources, always aiming at regeneration and sustainable production. The project, for the upgrading and the increasing of productivity of the site, has involved BBM from the designing of the new layout of the line, with the implementation of refurbished supplied machines, refurbished machines from machines which is among other sites and new maour strengths. For this chines. customer, the machines we have supplied are a blow For this kind of project, moulder and a shrinkamong the challenges we wrapper completely overhave faced, it must be mentioned the rearrange- hauled , upgraded and ready for the production ment of available spaces, because different machines site, with the goal also of using less plastic. to increase productivity Thanks to our support, mean different and often larger dimensions. But also the client has been able to allocate some machines adapting and converting from other production the machines and solutions, something that only sites of the group, some closed and some needing an established company a machine upgrade, to the such as BBM Service can plant of this project and do. for which they represent Having a closer look at an improvement in terms the specific activities we have done, it comes natu- of capacity. The machines we have ral for us to start from the supply of refurbished relocated for this line are
the filling machine, the palletizer and the labeller, next to several sections of conveyors. Obviously, relocation means also disassembling and assembling, but also being in charge of transportation. Furthermore, refurbishing, changes of format and conversion have been necessary to get the machines ready to work in the new line with also lighter performs. All these activities have been carried out by BBM Service directly in the working site. The relocation done in accordance with the customer represents an interesting opportunity for
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every producer with more than one bottling and packaging factory, who can exploit the upgrade with new machines and the end of activity in some lines to give new value to another one, thanks to our work. As already said, the project involved also the use of brand new machines which we set into the new layout of the line and for which we have taken care of the orders and the supply. The new machines are the stretch-wrapper, the handle applicator and the bottle inspection device. To conclude the installation activity of the line, we run the testing to deliver to the customer a turnkey system. Giuseppe Boffelli, CEO of BBM Service Srl, had no doubt when the client challenged us with this multifaceted project: “... because the service work we were asked for consisted of the activities BBM was born for in 2005, something we have been offering for years on the market, for which we have a great experience and match perfectly with our concept of recovering and giving new value.”
Always with this concept at the centre of our business model, we purchased from our customer some machines which became not apt for the new line, but which may have a second life in other production facility.
NEWS
An increased productivity can be translated also in potentiality to better meet the demand of the market, and consequently an improvement in the organization of shifts. Only to mention the immediate benefits. Here it is the perfect example of how BBM Service may be the unique reference point of the customer for the many activities needed on a line, from servicing, to purchase, going through installation, with a well established structure, with two facilities, more than 30 permanent technicians and well defined departments to serve the customer in the best way. This is the plus offered by BBM Service, which is now recognised and sought-after in the sector of bottling and packaging. PROJECT DATA PRODUCTION INCREASING: from 8.000 to 16.000 bph PREFORM WEIGHT REDUCTION: - 4g MATERIAL SAVING: around 250.000,00 €/year INVESTMENT: around 1.000.000,00 €
Of course, to undertake similar projects, it is necessary a very cohesive and skilled team of technicians and “...our people, under the supervision of one of our installation managers, have done a great job, combining activities which are usually carried out separately, showing once again their dedication and reliability”, it is added by Daniele Milesi, Operations & After Sale Service Manager of BBM Service. The numbers of the project are what stands out though, the line has doubled its hourly production (from 8.000 to 16.000 bph), reducing the weight of the plastic performs (4 g less per each perform) for a total saving of around 250.000,00 Eur per year, which by itself means the return of the 1.000.000,00 Eur investment in few years. www.bbmpackaging.com 34
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QUALITY AND CONVENIENCE THE SECRET LIES IN THE GROUP
LINEAR
ROTARY
LABELLING SOLUTIONS FOR EVERY NEED Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. Labellers and PackLab offer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:
COLD GLUE
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SELF-ADHESIVE
ROLL-FED
HOT MELT
PRINT & APPLY SYSTEMS
SLEEVER
PELabellers.com
PackLab.it
pelabellers@pelabellers.it
info@packlab.it
29/03/19 11:03
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FRONT AND BACK LABELING OF BOTTLES PLUS TOP SEAL
A
LTECH’s extensive experience in labeling for the beverage sector allows the company to create labeling and coding systems for cans, bottles, jars and tubs of any size and shape. Of ALTECH’s numerous solutions,
the ALline system is undoubtedly one of the most complete and versatile. Designed as a modular and expandable system, ALline offers highly personalised configurations to meet even the most specific labeling requirements.
ALTECH has recently installed an extremely interesting model of ALline at a producer of liqueurs. The system in question applies two front-back labels plus an upper seal to bottles which are rectangular and slightly conical in shape.
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ALTECH SRL Viale De Gasperi, 70 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it
Düsseldorf - Germany 7 - 13 May 2020 Hall 08B, Stand 8BC48
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Particular attention was paid to the machine’s control system, which is equipped with a PLC and 7� touchscreen panel, through which the operator is able to control the machine in a simple and intuitive manner.
The products are fed into the ALline system by a dual-belt product spacer, and are preoriented and released with the correct timing by a three-roller centring device so that the label is applied correctly centred with respect to a relief on the bottle.
The system also assists the operator in format changes, which are made incredibly fast thanks to the numerous parameters which can be stored in the 100 available recipes.
the cap, before two ALritma series labeling heads apply two labels to opposing faces of the For further information: info@altech.it bottles. www.altech.it The system is able to process between 30 and 50 bottles per minute.
The correctly spaced and oriented products first have a tamperproof seal applied to
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AdverTime-MI
Edizione Gennaio 2020
• Design Unico e Brevettato • Sottostrato Non Igroscopico • Alta Igienicita’ • Massima Flessibilita’ • Copertura Silicone “Platinum Cured” • Resistenti Agenti Chimici e Alte Temperature • Certificati FDA • Prodotti Secondo Norma EN 16643.
Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Saremo presenti al MECSPE 2020 Fiera di Parma, 26/28 Marzo. Padiglione 6, Stand C18.
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END OF LINE Packaging automation
For over 40 years TMG impianti manifactures complete turnkey solutions of automated end-of-line packing systems. The products range comprises carton erectors, carton packers, carton sealers, palletisers, depalletisers and robots.
Da oltre 40 anni TMG impianti realizza soluzioni complete chiavi in mano di sistemi di confezionamento automatici per il fine linea. La gamma di prodotti comprende formatori di cartone, incartonatrici, sigilla cartone, pallettizzatori, depalletizzatori e robot.
CASE FORMER
PALLETIZER DEPALLETIZER
CASE PACKER
CASE SEALER
THE BEST IS IN THE END
TMG Impianti S.p.a.
Via Regia, 5 - 35018 / San Martino di Lupari Padova / Italy / www.tmgimpianti.com T. +39 049 9467911 / F. +39 049 9467900
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Follow us: www.tmgimpianti.com 03/06/19 11:58 02/05/2019 09:07:14
motion? plastics! infinita libertà progettuale per le vostre applicazioni dinamiche
Un particolare speciale nel materiale iglidur® più adatto alle vostre esigenze. Resistente all’usura, senza lubrificazione e con lunga durata d’esercizio. A disegno, senza minimo quantitativo.
igus srl
Tel. 039 59 06 1
Via delle Rovedine, 4
Fax 039 59 06 222
23899 Robbiate (LC)
igusitalia@igus.it
®
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BECAUSE SAFETY CANNOT BE LEFT TO CHANCE onsulting, Engineering and Training
Pilz as your preferred Partner for Machinery Safety and CE marking!
Based on our industry experience of over 30 years, we are a trusted provider of safety services to leading national and international industrial companies. We provide viable solutions to the most complex safety issues in a wide range of industry domains . With our international team of passionate • Pilz GmbH & Co. KG, Ostfildern keeps an indepeople, we help companies pendent inspection centre apply best manufacturing practise to optimise the avail- which is accredited from the DAkkS and certified ability and productivity of from TÜV, C&G, and their plants worldwide. other institutions • We train your staff on the Our Experience in Mafundamentals of machinchinery Safety • We reduce risk by designery safety in their local ing and implementing language customised engineering • We are expert in interpretsolutions ing national regulations
and standards including ProdSG & BetrSichV, PUWER, AS4024, Brazil Norm NR12 • We take responsibility by conducting conformity assessments and signing as authorised representative • Our technical documents are legally compliant and understandable. www.pilz.com
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Fai goal con Pilz! Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra. In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza. Con Pilz nella tua squadra sarà più facile fare goal! Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.
Scan the QR code with your smartphone to find out more about service and consulting.
Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)
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+39 0362 1826711
info@pilz.it www.pilz.it
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MINI MOTOR, HALF A CENTURY OF INDUSTRIAL AUTOMATION
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ini Motor was founded in Bagnolo in Piano (Reggio Emilia), in the heart of the Motor Valley in the Italian region of Emilia-Romagna. It has been designing and manufacturing electric
motors for industrial applications since 1964. It has operations worldwide with branches based in Europe, USA and the United Arab Emirates, and a far-reaching network of dealers. It has a vast and comprehensive range designed for Industry 4.0. This includes products designed
for automation and motion control like the DBS series: brushless motors with integrated drive and absolute multi-turn encoder. Connectivity is guaranteed by the support of the 6 most common field buses: CanOpen, Modbus, EtherCAT, Ethernet/IP, Profinet and Powerlink. The first-of-
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SYMPHONY OF
INTEGRATION
Brushless Servomotor with integrated drive
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its-kind WBS is a brushless servomotor with integrated operation and wireless control provided by the inbuilt wireless interface and the presence of a battery with inductive charging. For demanding sectors like the food&beverage and pharmaceuticals industries, Mini Motor has designed its SS series of motors that combine a small footprint with the superior specifications of Aisi 304 and Aisi 316L stainless steel: resistance to corrosion, compact surface, lack of porosity, high bacterial removal performance, and low bacterial retention. It complies with IP69K protection rating and is ideal for aggressive environments or applications demanding high standards of hygiene. The DR series represents the next step in classic single phase and three phase-motors. Complete with integrated drive, connectivity with the most common field buses, and a new design reducing the footprint and optimising the use
of space, they represent the perfect integration of drive, motor and gear unit, lowering energy consumption. The great capacity for customisation and extremely high quality at competitive prices are guaranteed by each product. The ongoing commitment in the search for innovative solutions is a tangible element of smart manufacturing at Mini Motor: re-
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sources work with a more intelligent and integrated approach, increasing the speed and flexibility of the process. www.minimotor.com www.bertolaso.com
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If safety in the workplace is essential, it becomes crucial in highly automated environments. Thanks to the experience achieved by cooperating with the world leading companies in the machine tools, automotive, packaging and palletisation industries, ReeR is able to oer a wide range of safety devices, such as: light curtains, programmable controllers, photocells and interfaces able to meet each application demand. ReeR has always been at the forefront also in the ďŹ eld of optoelectronic curtains for automation, measurement and control.
www.reersafety.com info@reer.it
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SAFER PALLET TRANSPORT LINES 1
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esulting from a fruitful synergy between two market leaders, the latest Zancaner pallet transport line with a multilayer palletizer and wrapper, for safety on machines using EOS barriers and Mosaic, the modular and configurable ReeR controller, which can manage all of
an installation’s safety functions. Designing and producing safety equipment for complex machinery such as those used in materials handling often means considering economic factors and numerous flexibility requirements. A solution must first of all comply with increasingly stringent safety regulations, as well as adapt to the constant
evolution of product types. In order to offer a solution that meets these requirements, ReeR (a global leader in the production of optoelectronic sensors for industrial safety) has created the modular safety controller Mosaic, a configurable solution that brings together in a single solution complete management of safety functions
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for a machine or installation. Precisely thanks to its modularity and configurability, combined with high quality standards, Mosaic was selected by Zancaner (supplier of automation solutions for logistics and warehouse as well as machinery for the mechanical-textile sector) in order to manage the protections on a pallet transport line consisting in a multilayer palletizer and a wrapping system: an exemplary case in which flexibility and reliability are combined with planning in a state-of-the-art safety system.
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2
where management of different safety sensors and packs of different heights must be moved, while protecting two passages of the machine, requires first of all that the safety installation is The line in practice of tested reliability, in The palletizer, which order to prevent unnecgroups the boxes and essary stops where no moves them using a real dangers to the opmobile platform (with erator arise. stacking from above), Successfully overcomcan be configured to move different formats ing this challenge, ReeR then used EOS safety of boxes and pallets, with a layout that is vari- barriers on the Zancaner installation, as well as the able according to the Mosaic safety controller. needs of the user, just The Mosaic Safety Delike the onboard machine protection. More- signer software, the core of the system, enables over, the specific case
configuring multiple functional parameters (time cycles, number of inputs, outputs, etc.) in order to manage the barriers, photocells (muting sensors), e-stops and safety switches. Protection of a transport pallet line with ReeR’s EOS serie safety light curtains and muting sensors 1. The pallet transport line Boxes of differing heights are loaded onto roller [1]. The photocells [A] measure the box’s height.
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Protecting the input to the dangerous zone of the machine before elevator [2], an EOS2 A safety barrier is in place, with 90 mm resolution and a two-way muting function (input and output). Two photocells M1 and M2 are used as muting sensors. The box, lifted and rotated 90°, is inserted into the multilayer palletizer [3], which stacks the boxes on the pallet. The completed pallet arrives at the wrapper [4], which applies packaging film. An EOS2 A safety barrier protects the output passage, with a 90 mm resolution and one-way muting function (output only). Two photocells M3 and M4 are used as muting sensors.
• 4 photocells • Mosaic M1 safety controller + MI8O2 Expansion Module;
AUTOMATION
within a set time (Mosaic parameter “Sensor Time”, from 2 to 5 sec).
The muting function 3. Input passage Mut- stays active until both ing: two-way prosensors are occupied tection and is deactivated when The two photocells one of the two is freed. functioning as muting In order to enhance the sensors are placed on system’s flexibility, the either side of the vertical maximum duration of light curtains. The mut- the muting function can ing function is activated be programmed (Mosaic when the two sensors parameter “Timeout”, stop at the same time, from 10 sec to infinite). 3
2. The control box with Mosaic The protection and onboard machine safety system consists in: • two EOS2 A barriers (automatic start/ restart) with 90 mm resolution, 1060 mm controlled height; 50
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4. Output passage Muting: one-way protection The two photocells functioning as muting sensors are placed in front of the pallet output passage. The muting function is activated when the two sensors stop at the same time, within a set time (Mosaic parameter “Sensor Time”, from 2 to 5 sec). The muting function stays active until both sensors are occupied. When the first of the two sensors is freed, the transported material must leave the protected area demarcated by the barrier within a set lapse 4
of time (Mosaic parameter “Fine muting time”, from 2.5 to 6 seconds). The muting function is deactivated as soon as the protected area is freed. If the barrier is still not occupied, the safety outputs are deactivated, and the machine stops. In order to prevent a machine, stop in case protruding parts or vibrations of the pallet re-enter the space of the barrier, following the muting sequence, Mosaic features the “Blind
AUTOMATION
Time” function (from 250 msec. to 1 sec.). This parameter enables defining for how much time (up to 1 sec) after completion of the muting sequence the barrier can be re-occupied without setting off alarms. Also, in this case, the maximum duration of the muting condition can be programmed (Mosaic parameter “Timeout”, from 10 sec to infinite). www.reer.it
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YOUR BRAND TOMORROW IS OUR BUSINESS TODAY
erti is a leading European manufacturer of aluminum ROPP caps, plastic and composite closures for all kinds of bottles used in different branches of the food-processing industry. The company produces almost any possible dimension of aluminum closures and suggests packaging solutions to many clients producing wine, spirits, non alcoholic beverages, mineral water and olive oil. Herti offers closures with a diameter varying from 17 to 43 mm and height from 12 to 60 mm. They are used for
sealing bottles with various capacities starting from 50 ml to a gallon (4.54 l). Herti is a trusted partner for brand protection. The driving force of the Company is the development of innovative ideas corresponding to the company slogan “Your brand tomorrow is our business today�. Founded in 1993 as a start-up company specialized in metal packaging and producing only two kinds of aluminum caps, Herti is now a public company with subsidiaries in the UK, France,
Germany, United States and Romania. Traditionally the aluminum closures were used for bottling spirits, but over the last few decades waters, edible oil and lately wine have adopted the aluminum closures en masse. Closures with EPE liner, typical for the alcohol drinks, have numerous possibilities for decoration and contribute to the overall perception of the brand. For brand safety and to avoid the risk of counterfeits Herti offers composite closures and
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aluminum closures with non-refillable pourers that prevent the bottles from being refilled. All types of aluminum closures that Herti produces with SARANEX or TIN liners, can be used for wine bottling. “VINSTAR” is the trade mark under which Herti sales its wine designed aluminum closures. Herti provides the two most preferred sizes PP30x60 mm BVS and PP
28x44 mm. Recently, more and more popular for bottling wines become other sizes of aluminum screw caps that Herti can offer: PP25x33 mm, PP22x30 mm, PP25x43 mm, 30x24 mm. For the market area of bottled mineral water and carbonated drinks and juices, Herti provides different solutions – aluminum and plastic closures. Herti offers 28x15mm aluminum
BOTTLING
screw caps with granulate with 5 and 6 side splits and also the most preferred by the customers aluminum closure with safety plastic ring called DORADO. It is designed for capping high and middle class quality still and sparkling mineral waters in glass bottles. The compound used is PVDC free. The plastic ring provides tamper evidence, while at the same time
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protecting consumers from injuries. The DORADO cap attracts great interest from beverage producers who turn to the option of using glass bottles. With this in mind Herti invests in new machines to increase capacity for the DORADO closure from March 2020. Herti produces olive oil caps in several sizes: PP31.5x24 mm, PP31.5x44 mm and PP31.5x60 mm with different pourers. The closures could be used also for capping vinegar, sauces or liquid spices. The numerous possibilities for offset and foil printing and glossy, matt or semi matt finish, contribute to the premium look of the bottle.
Herti is an environmentally conscious company and is dedicated to the effective use of natural resources. Following this policy the company executed a project for improving the health and working conditions in the factory and invested in a waste water treatment plant. In the beginning of this year Herti started to build a new compressed air station. This project was started last year initiated by four young employees of Herti who were trained for effective use of resources, energy efficiency and mobility while participating in the project “Young Energy Europe” – a part of the European initiative for climate
BOTTLING
protection EUKI. Being a shareholder and a partner in Ecopack, Herti follows all principles for protecting and recovering the nature. Ecopack is a not-for-profit organization and a member of the European organization for recovery of packaging waste PRO EUROPE. Herti works closely with Ecopack and meets its goals for environmental impact and carbon footprint. Each year Herti receives a certificate from Ecopack for recycling materials, saving natural resources and CO2 emissions. The perfect packaging solution is just a click away at www.herti.bg
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CHILLED NFC JUICES: THE BERTUZZI APPROACH
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he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.
The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.
The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:
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a company of
Specialist in fruit processing equipment
Machines and complete plants for fruit processing
Multifruit NFC and chilled juice processing line with the CitroEvolution3 and the Pinetronic 1SS for the extraction of high quality orange and pineapple juice
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1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics
the essential oil content in the juice and assure a good control of the pulp.
BOTTLING
These are some examples but few. Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.
- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it
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краткие новости
ITALIAN FOOD MACHINES
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REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY
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n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-
ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.
Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime. The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks). Constructed in accordance with the Machinery Direc60
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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that
stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying
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tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain. Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration
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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.
Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network. Other amenities are im-
BOTTLING
portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-
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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series. Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through
a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.
BOTTLING
chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.
With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.
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06 09 APRILE 2020 SAFEX Exhibition Park Algeri Algeria
DJAZAGRO.COM
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AQUA
PRO
DRINK
PRO
MILK
02/03/18 10:59
PRO
EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS
2019
2019
2019-2020-2021
SIGEP
19-23/01/2019 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.
PROSWEETS
27-30/01/2019 COLOGNE Fair for the sweets and snacks industry.
FRUIT LOGISTICA 06-08/02/2019 BERLIN International fair for fruit and vegetables.
ENOLIEXPO
21-23/02/2019 BARI International wine & spirits exhibition.
INTERSICOP
23-26/02/2019 MADRID Bread baking, confectionery and related industries show.
ENOMAQ
26/02-01/03/2019 ZARAGOZA Fair of wine and oil, for innovation and internationalization.
GASTROPAN
28-30/03/2019 ARAD Fair for the artisan production of pastry, confectionery and bakery.
AFRICA FOOD MANUFACTURING
07-09/04/2019 CAIRO International packaging trade fair.
VINITALY
07-10/04/2019 VERONA International wine & spirits exhibition.
POWTECH
9-11/4/2019 NUREMBERG The trade fair for powder processing.
CIBUS CONNECT
10-11/04/2019 PARMA International food exhibition.
mcT ALIMENTARE
18/04/2019 MILAN Exhibition on technology for the food&beverage industry.
IFFA
04-09/05/2019 FRANKFURT Fair for the meat processing industry.
TUTTOFOOD
06-09/05/2019 MILAN B2B show to food & beverage.
MACFRUT
08-10/05/2019 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.
SPS/IPC DRIVES/ITALIA
28-30/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector.
FISPAL
25-28/06/2019 SÃO PAULO Exhibition for product from packaging materials industry.
mcT COGENERAZIONE
27/06/2019 MILAN Exhibition for applications of cogeneration.
SNACKEX
27-28/06/2019 BARCELLONA Fair of savoury snacks, nut trade.
IBIE
8-11/09/2019 LAS VEGAS Fair for bakery and confectionery industry.
FACHPACK
24-26/09/2019 NUREMBERG International packaging trade fair.
ANUGA
05-09/10/2019 COLOGNE Exhibition of food&beverages.
mcTER
RESTAURANTS, CAFÉS AND LOUNGES
PULIRE
4P EAST MED
09/05/2019 ROME Exhibition on Energy efficiency. 21-23/05/2019 VERONA Fair for professional cleaning.
07-08/10/2019 RODA AL BUSTAN (DUBAI) Restaurants, cafés and lounges’ event. 15-18/10/2019 BEIRUT Fair on packaging, processing, printing.
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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS
2019
2020
2019-2020-2021
HOST
18-22/10/2019 MILANO Technological exhibition for bakery and pasta and pizza production and for the hospitality world.
SIEMA MAROCCO EXPO
06-08/12/2019 CASABLANCA International food, processing, packaging and machinery exhibition.
CIBUS
11-14/05/2020 PARMA International food exhibition.
SIGEP
22-25/10/2019 PARMA Fair on processing technologies, from packaging to logistics.
18-22/01/2020 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.
SPS/IPC DRIVES/ITALIA
SAVE
PROSWEETS
FISPAL
CIBUSTEC
23-24/10/2019 VERONA Exhibition on solutions and applications for automation, instrumentation, sensors.
BRAU BEVIALE
12-14/11/2019 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.
SIMEI
19-22/11/2019 MILANO International exhibition for vine-growing, wine-producing and bottling industry.
SPS
26-28/11/2019 NUREMBERG Fair for manufacturers and suppliers in the industrial automation sector.
MAROCCO FOODEXPO
06-08/12/2019 CASABLANCA International food, processing, packaging and machinery exhibition.
02-05/02/2020 COLOGNE Fair for the sweets and snacks industry.
FRUIT LOGISTICA
05-07/02/2020 BERLIN Fair for fruit and vegetables.
mcT ALIMENTARE
08/04/2020 MILAN Exhibition on technology for the food&beverage industry.
MACFRUT
05-07/05/2020 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.
mcTER
07/05/2020 ROME Exhibition on Energy efficiency.
INTERPACK
07-13/05/2020 DÜSSELDORF Technology fair for packaging, packing, bakery, pastry.
26-28/05/2020 PARMA Fair for manufacturers and suppliers in the industrial automation sector. 19-16/06/2020 SÃO PAULO Exhibition for product from packaging.
mcT COGENERAZIONE 25/06/2020 MILAN Exhibition for applications of cogeneration.
LATINPACK
12-14/08/2020 SANTIAGO CHILE International packaging trade fair.
SUDBACK
17-20/10/2020 STUTTGART Fair for bakery and confectionery industry.
POWTECH
29/09-01/10/2020 NUREMBERG The trade fair for powder processing.
SIAL
18-22/10/2020 PARIS Fair on food products.
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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS 2019-20-21 MEDIO ORIENTE 2019
2019 SAVE
21-22/10/2020 VERONA Exhibition on solutions and applications for automation, instrumentation, sensors.
BRAU BEVIALE
10-12/11/2020 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.
ALL4PACK
23-26/11/2020 PARIS Exhibition about packaging technology.
ANUGA FOODTEC 23-26/03/2021 COLOGNE Fair on food and beverage technology.
FACHPACK
28-30/09/2021 NUREMBERG International packaging trade fair.
IBA
24-28/10/2021 MONACO Fair for the bakery and confectionery industry.
SIMEI
16-19/11/2021 MILANO International exhibition for vine-growing, wine-producing and bottling industry.
GULFOOD
17-21/02/2019 DUBAI Fair for food and hospitality.
2020
DJAZAGRO
25-28/02/2019 ALGERS Fair for companies operating in the agro-food sector.
PROPAK VIETNAM
19-21/03/2019 SAIGON Fair for packaging, bakery, pastry.
DUBAI DRINK TECHNOLOGY EXPO 26-29/03/2019 DUBAI Fair for the beverage industry.
GASTROPAN
28-30/03/2019 ARAD Fair for the bakery and confectionery industry.
PROPAK ASIA
12-15/06/2019 BANGKOK Fair for packaging, bakery, pastry.
IRAN FOOD BEV TEC 18-21/06/2019 TEHRAN Fair for food, beverage&packaging technology.
GULFOOD MANUFACTURING
29-31/10/2019 DUBAI Fair for processing and packaging technology and food&beverage plants.
HOSPITALITY QATAR 12-14/11/2019 DOHA Fair of Hospitality and HORECA
WOP DUBAI
DUBAI 12-14/11/2019 Fair dedicated to the region’s fresh produce industry.
PACPROCESS
09-11/12/2019 NEW DELHI Fair for processing and packaging technology and food&beverage plants.
FOOD PEX
12-14/12/2019 NEW DELHI Fair for processing and packaging technology, food&beverage plants.
GULFOOD
16-20/02/2020 DUBAI Fair for food and hospitality.
GASTROPAN
12-14/03/2020 ARAD Fair for the bakery and confectionery industry.
PROPAK VIETNAM
24-26/03/2020 SAIGON Fair for packaging, bakery, pastry.
GULFHOST
06-08/04/2020 DUBAI GulfHost is the new home of hospitality for the Middle East, Africa and Asia.
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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS
MEDIO ORIENTE 2019-2020
RUSSIAN-CHINA
DJAZAGRO
06-09/04/2020 ALGERS Fair for companies operating in the agro-food sector.
IRAN FOOD BEV TEC 15-18/06/2020 TEHRAN Fair for food, beverage&packaging technology.
PROPAK ASIA
17-20/06/2020 BANGKOK Fair for packaging, bakery, pastry.
DUBAI DRINK TECHNOLOGY EXPO 25-27/03/2020 DUBAI Fair for the beverage industry.
GULFOOD MANUFACTURING
03-05/11/2020 DUBAI Fair for processing and packaging technology and food&beverage plants.
HOSPITALITY QATAR 10-12/11/2020 DOHA Fair of Hospitality and HORECA
UPAKOVKA UPAK ITALIA
29/01-01/02/2019 MOSCA International packaging machinery exhibition.
BEVIALE MOSCOW 19-21/02/2019 MOSCOW International trade fair for the beverage industry.
MODERN BAKERY 12-15/03/2019 MOSCOW Fair for bakery equipment and food ingredients.
BAKERY CHINA
06-09/05/2019 SHANGHAI Fair for the bakery and confectionery industry.
INPRODMASH 10-12/09/2019 KIEV International packaging machinery exhibition.
AGROPRODMASH 07-11/10/2019 MOSCOW Fair of machinery and e quipment for agroindustrial industry.
UPAKOVKA
28-31/01/2020 MOSCA International packaging machinery exhibition.
MODERN BAKERY 17-20/03/2020 MOSCOW Fair for bakery equipment and food ingredients.
BEVIALE MOSCOW
24-26/03/2020 MOSCOW International trade fair for the beverage industry.
BAKERY CHINA
06-09/05/2020 SHANGHAI Fair for the bakery and confectionery industry.
INPRODMASH 08-10/09/2020 KIEV International packaging machinery exhibition.
AGROPRODMASH 05-09/10/2020 MOSCOW Fair of machinery and equipment for agroindustrial industry.
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WE’VE TALKED ABOUT... A. WATER SYSTEMS SRL 65 C.so Piave, 4 12051 Alba - CN - Italy
FBF ITALIA SRL 8 Via Are, 2 43038 Sala Baganza - PR - Italy
PE LABELLERS SPA 35 Via Europa 25 46047 Porto Mantovano - MN - Italy
AKOMAG SRL 59/63 Frazione Diolo, 15/D 43019 Soragna - PR - Italy
GEA MECHANICAL EQUIPMENT ITALIA SPA 4/7 Via A. M. Da Erba Edoari, 29 43123 Parma - Italy
PILZ ITALIA SRL 42/43 Via Gran Sasso, 1 20823 Lentate sul Seveso - MB Italy
HERTI JSC 52/55 38, Antim I Str. 9700 Shumen - Bulgary
PND SRL 14/18 Via Brancaccio, 11 84018 Scafati - SA - Italy
ALTECH SRL 36/38 V.Le A. De Gasperi, 72 20010 Bareggio - MI - Italy
IGUS SRL 41 Via delle Rovedine, 4 23899 Robbiate - LC - Italy
REER SPA 47/51 Via Giulio Carcano, 32 10153 Torino - Italy
BBM PACKAGING SRL 30/34 Via Pregalleno, 24 24016 San Pellegrino Terme BG - Italy
INDUSTRIE FRACCHIOLLA SPA 9 S.P. per Valenzano km. 1,200 70010 Adelfia Canneto - BA - Italy
SAP ITALIA SRL 2-3 Via S. Allende, 1 20077 Melegnano - MI - Italy
BERTUZZI FOOD PROCESSING SRL 56/58 Corso Sempione, 212bis 21052 Busto Arsizio - VA - Italy
MAKRO LABELLING SRL 26/29 via S. Giovanna d’Arco, 9 46044 Goito - MN - Italy
ALLEGRI CESARE SPA 39 Via Venezia 6 20099 Sesto San Giovanni - MI Italy
BONDANI SRL 23/25 Via Romanina, 3 43015 Noceto - PR - Italy COMEXPOSIUM 64 70, avenue du Général de Gaulle 92058 Paris la Défense cedex France
INDICE DT 4-19.indd 73
MINI MOTOR SPA 44/46 Via E. Fermi, 5 42011 Bagnolo in Piano - RE - Italy NAVATTA GROUP FOOD PROCESSING SRL 20/22 Via Sandro Pertini, 7 43013 Pilastro di Langhirano PR - Italy
TECNINOX DI A. NAMAZIANO SRL 19 Via Costa , 27 43035 Felino - PR - Italy TMG IMPIANTI SPA 40 Via Regia, 5 35018 S. Martino Lupari - PD Italy ZAMBELLI SRL 10/13 Via Ferrara, 35/41 40018 San Pietro in Casale BO - Italy
22/04/20 13:11
Alimenti Bevande Imballaggi
16-19 giugno SÃO PAULO EXPO
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Fispal Tecnologia da 36 anni offre l’ocasione di incontro tra fornitori e acquirenti delle industrie alimentari, delle bevande, dei prodotti lattiero-caseari, dei frigoriferi, dell’alimentazione animale e degli imballaggi ed è considerata la più grande vetrina delle principali soluzioni in attrezzature, prodotti, tecnologie, servizi ed innovazioni per il mercato alimentare.
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