FOOD PROCESSING - 2015 - 1 by Editrice Zeus Srl

Editrice Zeus - Vial Ballerini 66, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102

beverage & packaging

n째 1-2015

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Demaplast Seals for food Seals for salami

Professional seals for food Our specialized traceability seals are specific for use with meat, poultry, fish, sausages and cheeses. All models are manufactured in non-toxic material, and printed with safe, alimentary colorants.

Benefits

Seals for meat

New for 2015

Marketing: visibility of product information. Traceability: personalization of lots and dates. Use: Easiness of use, quick application with a pneumatic gun or an automatic machine. Numeration: Possible progressive numeration. Date: Easily provide date and/or lot number. Inexpensive: Minimal investment of machinery. Codes: Can provide bar codes.

Seals Barraclick

Barraclick

Cardpork

A special seal for bags closure, easy to be re-used by the consumer to close the package after each opening.

With Cardpork the seals user can print personally the seals backside, fully free in the codification and in a very simple way. The cards (made of 3 seals) should be prepared before use.

Demaplast srl Pianello (PC) Italy Tel. +39 0523.992211 info@demaplast.it

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Rejves develops and manufactures both mechanical and electronic customized capping machines suitable to any type of closure. CAPS TYPE - ROPP ALUMINUM CAPS - PRE-THREADED CAPS - FLIP TOP CAPS - TRIGGER PUMPS - DISPENSER PUMPS - CRIMPING VALVES

MOD.

MRT-DS/540-8/EL

equipment and plants for the FOOD industry

M Technology Srl is a modern and dynamic Italian company working in the field of industrial technology, which borns from the deep technical skills and experience recognized by the entire operative team. The quality of the products, the reliability of the technologies, and innovative solutions are the main objectives that the company aims to provide the best service to its customers. All the installations are realized with firsth quality components, respect the International regulation and the European safety standards. For over 20 years AM Technology, with its wide range of industrial material handling systems, is able to offer a variety of solutions, customizing the projects and proposing appropriate solutions to customer needs.

AM Techonology is able to produce equipment and plants for the follow process: Proofing Proofing is a transformation process for the different types of baked goods, which required special attention and sophisticated technologies for its implementation. The AM Technology plants, are designed to achieve a natural and healthy process that respect the organoleptic quality of the products with extra gentle treatments. Cooling AM Technology achieves highly flexible systems that adapt to any production, to cool the products after their cooking and before the packaging. Depending on the type and the method of preservation, can be placed directly in the environment, or in control sealed chamber, through the appropriate managments of moisture and temperatures, also with improved systems for sanitizing and cleaning the air.

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Deep-Freezing The AM Technology plants, draw from years of research in the field, in order to propose the best solutions in the treatment of air flows, in order to obtain an optimum heat exchange with the product to be treated. Designed in detail and constructed with care, thanks to their particularity, these systems are extremely reliable, practical for cleaning and sanitizing, and simple for maintenance operations. Pasteurizing AM Technology can provide a solid experience in the construction of plants for pasteurization and sterilization of various products. The dimensioning of the plants and the type of ventilation applied (horizontal or vertical) depending on the technical characteristics of the products to be treated, with hot dry air or with saturated steam; while the use of the type of tapes of linear or spiral drum takes into account the space available at the customer and the duration of the process. Conveyors For handling different types of products, in bulk or packaged, raw or fro-

zen, cooked or cooled, are necessary to joining or connect the different systems with each other on the installations. AM Technology manufactures conveyors with modular belts, rubber, polyurethane, metal mesh, as well as offering an endless array of solutions for the transport and transfer of different products. All our applications are designed and built according to the specific needs that from time to time we are asked to solve. Our technical department is able to accommodate the various needs of customers, and offer the best technical solution required by the final project. Handling In Industrial handling, AM Technology is able to offer different types of transport systems; • Conveyors for boxes, containers and pallets • Overhead conveyors for different types of products • Free rollers conveyors for handling of boxes and pallets • Motorized rollers coneyors for handling of boxes and pallets.

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TOMACE, THE ANSWER TO SURFACE CORROSION, ADHESION, AND FRICTION.

omace is an ISO 9001 certified company specialised in fluorinated coatings. The experience acquired in over twenty years of activity allows us to meet any requirement concerning surface corrosion, adhesion, and friction. We use fluoropolymer-based coating technology to improve the performance of mechanical components and meet specific production needs in various industrial sectors. We provide a broad scope of application that ranges from packaging machine components, food, pharmaceutical, ceramics, and rubber plastic moulding industries, to wood processing machinery and the mechanical engineering industry in general. The benefits you can enjoy include: easy cleaning of coated surfaces, increased productivity, less production waste, and a higher quality of the finished product. The in-depth knowledge of every single coating according to the operating conditions of the component to be coated allows Tomace to identify the best solution to meet the customer’s need within its range or, if

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necessary, develop new tailor-made formulations. The range of coatings is mainly based on fluoropolymers. These high-tech materials provide the highest performance. The main features of fluoropolymers can be summarised as follows: ❱ Low adhesion: the surface energy is very low, thereby ensuring excellent performance against wetting and adhesion of foreign substances. ❱ Environmental resistance: they are UV-transparent, extremely resistant to oxidation and they maintain their properties even at very low temperatures. Moreover, fluoropolymers resist against attacks by microorganisms and are not biodegradable. ❱ Light transmittance: they have high light transmittance values and a very low refractive index. ❱ Contaminant-free: they are intrinsically pure; therefore, they do not cause chemical pollution. ❱ Corrosion resistance: they resist to aggressive chemicals within a wide temperature range. ❱ Heat resistance: some fluorinated polymers provide a continuous op-

erating temperature of 260° C with even higher peaks for a short lapse of time. ❱ Fire resistance: some have an LOI above 95. Even the optical density of the smoke produced in the event of combustion is low. ❱ Wear resistance: they are among the materials with the lowest friction coefficient, which means also low abrasion. ❱ Electrical resistance: they have excellent properties, such as low power loss factor, high arc resistance, and high puncture resistance. These features persist within a wide range of environmental conditions. ❱ Long service life: they feature excellent ageing resistance, even in the presence of high temperature or aggressive chemicals. They also feature high resistance to dynamic loads, such as vibrations and bending. There are several types of fluoropolymers, all FDA-certified: PTFE (polytetrafluoroethylene), FEP (fluorinated ethylene propylene), and PFA (perfluoroalkoxy), which, combined with other resins, allow

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the creation of an infinite variety of products with enhanced characteristics for every specific use.

PTFE The patriarch of the family of fluoropolymers, whose chemical name is polytetrafluoroethylene, abbreviated into PTFE. This fluoropolymer provides anti-friction coatings for non-stick surfaces with low friction coefficient. It can be used continuously at 300 °C and, intermittently, at up to 315 °C. It has a broad scope of application in the food, textile, rubber and plastics, automotive, paper, and packaging industries. In the chemical industry, the use of PTFE is quite limited due to its film permeability, low thickness (35/40 microns) and its sintered formation.

FEP A fluoropolymer derived from the patriarch, whose chemical name is fluorinated ethylene propylene, abbreviated into FEP. Unlike PTFE, FEP is a thermoplastic material; therefore, it melts when baked, thereby providing a coating with a non-porous surface. FEP has excellent non-stick properties, low friction coefficient, and excellent chemical resistance. Coatings with a thickness of up to 60 microns can be obtained as it allows for multiple layers. FEP coatings can be used continuously at 200 °C and, intermittently, at 205 °C. FEP is mainly used for industrial applications that require high anti-adhesion levels and excellent resistance against chemical corrosion. This is why it is mainly used in the chemical industry and to manufacture moulded parts, as its nonstick properties allow the mould to be removed easily.

PFA This fluoropolymer is also derived from the patriarch. Its chemical name is tetrafluoroethylene–per-

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fluoroalkyl in the form of partially crystalline powder. As FEP, PFA is a thermoplastic material; therefore, it provides a coating with a non-porous surface, low friction coefficient and excellent chemical resistance. Moreover, it can be used continuously at 260 °C and intermittently at up to 310 °C. This material allows the creation of coatings with a thickness of over 150 microns in just a few layers. It resists against an even wider range of chemicals compared to FEP. Its mechanical, electrical, and thermal properties are similar to those of PTFE resin.

SOL GEL This is a new PTFE- and PFOA-free non-stick ceramic coating (all ceramic coatings are free of these components). Being a ceramic coating, it is made to withstand extreme temperatures (850 °F/455 °C). It does not contain polluting solvents and can be used at a lower temperature, which results in considerable energy and money savings. We at Tomace are always committed to improving our service and products and maintain a high level of customer satisfaction. Our technical personnel is at your

service to find the coating that best suits your needs and to solve any technical problem. We provide an attentive and highly customised service, as well as our consultancy and partnership in a market that requires ever-increasing professionalism. We rely on an organisation and division of labour that ensure flexibility and dynamism, which translates into fast and efficient service. We can provide a wide range of formulations specific for every industrial environment and application. Customised and advanced formulations combined with great production flexibility for both large and small outputs.

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TAILOR MADE SOLUTIONS!

Ultrasonic fixed weight portioning machine. Product: gorgonzola, fontal, gouda, asiago, pecorino, ricotta, caciotta. Production: 60 pieces per minute.

Automatic fixed weight portioning machine. Product: hard and semi-hard cheeses such as pecorino. Production: 50 pieces per minute.

Ultrasonic fixed weight portioning machine. Product: provolone, tilsit, cheddar, feta, maasdam. Production: 60 pieces per minute.

Ultrasonic fixed weight portioning machine and placing into plastic container. Product: mascarpone-gorgonzola, brie, feta, tilsit, maasdam, cheddar. Production: 60 pieces per minute.

DESIGNING | MANUFACTURING | INSTALLATION | ASSISTANCE Cad Project Srl - Via Leopardi 19/E • 28060 S. Pietro Mosezzo (NO) - Italy • Tel. +39.0321.468288 • Fax +39.0321.458863 www.cadproject.it • info@cadproject.it

RIGHT QUANTITY, HIGHEST QUALITY, MAXIMUM SAVINGS

The new Selecta series of weighing systems, entirely designed and manufactured by Bilanciai Group, provides a precise and reliable response to the quality control needed to check the quantities contained in pre-packed products, look for defective items and identify shortages. Selecta allows measuring all aspects of the production process in order to adopt all the necessary improvement measures. Selecta, Quality, Efficiency, Waste reduction, Quick return on investment.

Selecta, the new checkweigher

www.coopbilanciai.it

C DTE 5 O 1 O A F zo 20 051 G U r AN 7 Ma ND B A 2 24- 10.1 ST L HAL

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F O O D

M A C H I N E S

We preserve and protect your food

TRAY SEALING MACHINES

THERMOFORMING MACHINES THERMOFORMING MACHINES

s.r.l.

25035 OSPITALETTO (BS) Italy - Via G. Falcone, 53/55/57/59 - Ph./Fax +39 030 6857311

www.ideapack.info

info@ideapack.info

HALL 9 STAND B-091

COMPLETE, TURNKEY AND TAILOR-MADE SOLUTIONS FOR DAIRY BUSINESS ICF & Welko grants quality, production efficiency and energy saving in full compliance with the strictest international standards

ilk is broadly acknowledged as a complete staple: nature created a unique way of feeding babies safely and completely, providing nutrients, proteins and essential fats in equal proportions. Yet, milk has a cardinal role also in adults’ lives since it contains essential vitamins and mineral salts. The only limitations to its use are to be connected to its own exceptional features: since this is a food rich in nutrients, it may well be attacked and contaminated by microorganism, pathogenic and not, and even when it undergoes thermal treatment, its life cannot be longer than 6 days for standard pasteurization, and 25 days for ESL. Moreover, since milk is also made of 90% water, volumes to be transported are relevant and transport itself may be expensive in economical and environmental terms. It follows that most consumers depend on local suppliers and fresh milk market is subject to substantially important variations. UHT high-temperature treatment enables from the one hand to extend the shelf-life of the product, while from the other hand it reduces its vitamin content and changes its sensorial profile: UHT milk is characterized by so-called “cooked” taste, due to sugar caramelization, volumes to be transported remain the same and therefore the problems connected to the consumption of fresh milk remain. Thanks to spray drying, milk is more

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available in terms of geography and shelf-life: milk powder can be transported everywhere inexpensively, on account of its lower weight and volume, and then preserved up to two years while maintaining its nutritional and sensorial characteristics unaltered. Increasing demand of special prod-

ucts (infant food, nutraceuticals, functional food) with special characteristics generates new challenges for plants manufacturers such as ICF & Welko: thanks to its extensive experience in processing plants for the food industry, especially for the dairy and beverage sectors, this company provides turnkey solutions for the production of any kind of milk powder while granting quality, production efficiency and energy saving, in full compliance with the strictest international hygiene, safety and environmental standards. Owing to its background as an engineering company, ICF & Welko designs and builds tailor-made plants, offers utmost process flexibility, making use of all automation levels. It also provides technical, technological and engineering support by interacting with all the players of the dairy business, from wellknown multinationals to small firms committed to competing in the market thanks to a winning idea or firstclass product. Making use of its widespread assistance network and partnerships, in any part of the world, ICF & Welko guarantees assistance within 24 hours from the request. Its pride is customer’s satisfaction, real and concrete, since most of its turnover consists of customers wanting to increase their production capacity, improve quality, diversify their investments by extending their product range.

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GIOTTOTOP New Control units

速

www.bardiani.com

www.bardiani-valves.ca

SUMMARY

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Focus on: ANUGA FOOD TEC

ANUGA FOOD TEC

149-153

1-148

Focus on technologies, machines and plants for food industry

PACKAGING

154-157

AUTOMATION

158-174

exhibitions

IFP 3-152-153

T E C H N O L O G Y

Shrink packaging solution

T E C H N O L O G Y

Drink

TECHNOLOGY

N. 4-2014

TECHNOLOGY

SOME THINK PACKAGING SYSTEMS TAKE A LOT OF SPACE. WE THINK DIFFERENT.

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EditricE ZEus - Vial Ballerini 66, 20831 - sErEGNO (MB) tel. +39 0362 244182 -0362 244186 - www.editricezeus.com

Visit us! Emballage, Paris-Nord, France November 17 – 20, 2014 Hall 5a, stand L104

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editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

MINIMOTOR 154/156

Mini motor has completed its miniaction series of servo drives

Machineries, plants and equipment for food and beverage industry year XXVII - issue n.1- February 2015 managing editor Enrico Maffizzoni e ditorial manager S.V. Maffizzoni editorial production Sonia Bennati account dep. manager Elena Costanzo project and layout design ZEUS Agency graphic and paging ZEUS Agency

IWF 160-161 IFWexpo Heidelberg: seit über 20 Jahren international erfolgreicher Messeveranstalter für die Ernährungsindustrie

translation Globe Group srl printing Faenza Industrie Grafiche Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque. Italian Magazine Food Processing

OCF Hall B Stand A012

We’ll exhibit at... Koeln (Germany)

MODERN BAKERY - Moscow (Russia) SPS - Parma Hall BOCF(Italy) Stand A012 IPACK-IMA - Milan (Italy) SOMMARIO FP 1-15-stampa.indd 5

An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.

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COOP. BILANCIAI AT ANUGA FOODTEC: A SUCCESSFUL COMBINATION

VisiNtCIAI at the

Weighing instruments and Technology

how BILA d Tec S o o F a SocietĂ Cooperativa Bilanciai AnugCampogalliano

.1 Hall 10B 051 Stand

41011 Campogalliano (MO) Italy - Via S. Ferrari, 16 Tel. +39 059 / 89.36.11 - Fax +39 059 / 52.70.79 www.coopbilanciai.it - cb@coopbilanciai.it

Weighing instruments and Technology

COOP. BILANCIAI will be present at ANUGA FOODTEC to present a wide range of weighing solutions and weighing control systems dedicated to the food industry.

he first novelty is, without doubt, SELECTA, the innovative and complete range of the checkweigher line by CoopBilanciai, available in different versions and capacities from 500g up to 60 kg. The spotlight ANUGA will definitely be on SELECTA 1200 and SELECTA 3000 models. Entirely designed and built by Bilanciai Group, Selecta 1200 and Selecta 3000 respond to proper pre-packaging quantity control requirements with precision and reliability. These demands are essential when supplying large distributions as well as traditional businesses.

reporting any anomalies detected. It also guarantees issue of valid reports required for legal purposes, and all statistical information on the entire production batch.

Conformity of the batch and identification of shortages Thanks to acquired know-how and knowledge of production processes, Bilanciai Group, with its checkweigher Selecta, is able to guarantee batch compliance and, with

regard to individual packages, identify shortages. Selecta offers the ideal quality control solutions to identify defective products and shortages. The option to measure all aspects of the production process and control the entire production batch enables you to adopt all measures required to obtain maximum quality. Constantly checking the efficiency of the process, Selecta immediately reports any anomalies in the filling

SELECTA: Legal respect, no Overweight! All the advantages of Selecta Compliance with the parameters established by law Selecta models enable you to check pre-packaged product batches in compliance with EU directive 76/211/EEC and national implementations, automatically weighing all products and discarding those that do not fall within the limits established by law or the client, and

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systems upstream, thus avoiding errors and production wastes and providing data and reports that are useful to perfect company quality system.

For example, the new range of Diade series touch-screen weighing terminals in ABS or stainless steel

version, presented with different configurations dedicated to the food technology sector.

Search for contaminations Selecta models are also available equipped with inspection and vision that certifies efficiency to search for metal and polluting contaminations (Metaldetector, Z-Ray etc.)

Sensitive containment maintenance costs

The mechanical structure with rounded lines and conveyor belts that can be easily removed simplify cleaning and thus reduces maintenance costs.

Guaranteed rapid return on investment Optimisation of the production processes, elimination of product waste, speeding up of controls required to comply with regulations in force, enable fast payback of the initial investment made.

SELECTA, right quantity, highest quality, maximum savings. The important showcase of ANUGA will also be an opportunity for Coop Bilanciai to exhibit more products dedicated to the food industry.

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ACMAVOLPAK SHELF STABLE POUCHES FILLED ULTRACLEAN OR ASEPTICALLY

hy pouches? The stand-up pouch is the ideal container for dairy based products and beverages in general. Light, unbreakable, easy to consume on the go and with minimum volume of waste once consumed. Thanks to its flexibility, consumers can easily empty its contents by squeezing. In addition to being highly appreciated by brand owners for their efficiency in the manufacturing process and logistics, they also protect the product, are cost effective and are communicative and attractive in the selling place. Many dairy based products in pouches, which are consumed on the go in Europe, have been packaged with Volpak equipment.

Make it Ultraclean and Aseptic Volpak solution is suitable for alive and self-protecting products, disinfecting package laminate and fitments and working under laminar flow, so that the product could last 30 days in cold distribution chain. The aseptic feature allows the sterilization of pouch with non-condensed peroxide in gas form and is therefore indicated for products that are a biologic growing media and distributed out of cold chain. Volpak, world leader in the design and manufacturing of packaging machines for stand-up pouches, has a wide range of hygienic pouching machines for natural products (milk, cream, liquid desserts, creams, natural juices, flavored waters, yogurts, etc.) that have to be packaged with Ultraclean, Extended Shelf Life

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or Aseptic technology. In addition to having certified technology for aseptic packaging even for neu-

ACMAVOLPAK is a leading manufacturer of packaging machines in the consumer goods market, with a large international share. Designs and manufactures automatic packaging machine for the following sectors: Confectionery and Chocolate, Bakery, Food and Dairy, Beverage, Tea and Coffee, Pet Food, Personal Care, Home

tral pH products, recently Volpak obtained US certification from 3-A Sanitary Standards.

Care, Chemical e Pharma. ACMAVOLPAK headquarters is located in Bologna (Italy) and Barcelona (Spain). ACMAVOLPAK is a Company of COESIA, a group of innovation-based industrial solutions companies operating globally with direct organization locally distributed and headquartered in Bologna, Italy.

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Technology for consumer goods

ACMAVOLPAK, a Coesia Company, is a leading business in the development and commercialization of packaging machinery and integrated packaging solutions for the Fast-Moving Consumer Goods Industry, backed by a strong technological know-how in Flexible Pouch FormFill-Seal, Wrapping, Flow Wrapping, Bottle Filling, Capsule Filling and Tea Bagging sectors. ACMAVOLPAK works constantly in partnership with its customers in co-creating and producing innovative packaging lines, in order to satisfy and even exceed their expectations.

Italy Via Cristoforo Colombo, 1 40131 Bologna T (+39) 634 9111

Spain Pol. Ind. Can Vinyalets, C/ Can Vinyalets, 4, 08130 Santa PerpĂŠtua de Mogoda, Barcelona T (+34) 935 44 67 00

coesia companies ACMAVOLPAK - ADMV - CIMA - CITUS KALIX - FLEXLINK - G.D. - GDM - HAPA - IPI - LAETUS - NORDEN - R.A JONES - SACMO - SASIB

www.acmavolpak.com

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Steel Belts Are Top of the Milk for Tetra Pak

Tetra Pak has recently launched the Tetra Evero Aseptic one-litre - the first aseptic carton bottle for milk.

he new carton combines the easy handling and pouring of a bottle with the environmental and cost advantages of a carton. It is initially being aimed at the ambient white milk market, including non-oxygen sensitive enriched products, as well as flavoured milk and cream. Unlike traditional carton materials, which are aseptically sterilised before they are formed into shape, the Tetro Evero Aseptic is pre-formed and not flat-packed, meaning it requires an alternative approach. The majority of existing technologies for sterilising performed shapes rely on a gas-condensation process. This process involves the gas condensing on the material surface, but this is known to be complex and difficult to control. The Tetra Evero Aseptic, however, uses a new gas-phase sterilisation technique which involves the cartons passing through a unique aseptic chamber in pairs where they are exposed to hydrogen peroxide. The gas comes into contact with the whole preformed package â&#x20AC;&#x201C; inside and out, removing any contaminants that might have been present before entering the

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aseptic chamber. The cartons travel on steel belts during this production process. The use of steel belts is a highly hygienic alternative to using traditional plastic and PU conveyor systems. Avoiding the spread of contaminants is imperative in belt technology: steel belts are far easier to clean than their plastic counterparts and do not need to be lubricated in order to transmit power. This is important because germs and potentially harmful bacteria are attracted to dust generated by lubricant grease, which can potentially contaminate food or other products. Steel belts are not just available as flat conveyors, they can be customised in many ways and offer novel and excit-

VisitTechnologieusga Belt e An e at th Europ c Show e Food T

.1 Hall 10A-071 Stand

ing solutions to a variety of complicated conveying problems. Belts can be perforated with complex patterns for timing, vacuum or dosing applications. Together, the steel belt technology and the new gas-phase sterilisation technique used in the production of the new Tetra Evero Aseptic have resulted in a highly effective means of commercial sterility â&#x20AC;&#x201C; an innovative development which should now set the gold standard for the production of aseptic packaging across Europe and the rest of the world. To find out more about Belt Technologies Europe and to see examples of our steel belts please visit us at the Anuga Food Tec Show Hall 10.1 Stand A-071.

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MILK PROCESSING and cheese cutting machines

ince 1950, Caseartecnica Bartoli srl automates almost all the dairies in the original production area of Parmigiano Reggiano and Grana Padano. Thanks to its founder Bruno Bartoli who has worked closely with the cheesemakers to find solutions able to improve the cheese production and taste, today the Caseartecnica Bartoli srl grows with the son Pietro Bartoli and specializes in machines for the cheese cutting. Equipment to cut the cheese accurately, both automatically and semi-automatically. Portioning machines, horizontal sectioning machines, scrapers and automatic cheeses’ crust cleansers are part of a wider range of products which includes equipment for the cut and the production of cheese as well as for the food industry. The entire production is made in stainless steel and completely realized in Italy to always provide Caseartecnica’s customers with strong and long-lasting machines. Now the company continues the tradition working with the dairies of Parmigiano Reggiano and Grana Padano in Italy and abroad, and increasing the number of its customers with professional packers, supermarkets, wholesale and food outlets which need to cut every day small, medium and big quantity of cheese.

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weight and it is particularly suitable to realize small slices of cheese (ex. 300 gr).

The Caseartecnica’s main production is represented by cheese cutting machines with different automation levels and sizes. Rock 20 Plus is a flexible machine for the automatic cut at variable or fixed weight. Designed to be easily managed thanks to its small size and a flexible structure, it can be adapted to every production need because it can be combined with existing automated systems or customized solutions. It also offers the possibility to choose among multiple recipes for different type of products and cuts and between automatic and fixed weight programs. Caseartecnica Bartoli srl develops fully automatic and automatic solutions as well as semi-automatic and semi-manual machineries. The Rock 18 model, for example, is a semi-manual cutting machine for counters, realized to be placed on any kind of counters to cut a small and medium quantity of cheese without any effort. It allows to cut portions of the desired

The Rock 23 model, on the other end, has been conceived to cut automatically big quantity of product into pieces with a pre-set and calibrated weight. Provided with a fully automatic operation cycle it can be programmed for cuts at fixed weight or fixed number. The semi-automatic portioning machine, Rock 20 is an alternative solution for those packers that, on the one hand, don’t need to cut big quantities of cheese in a short time but, on the other hand, sell their products in such a quantity that the manual operation would be uncomfortable or too tiring. Very simple to use and manage, the only action required to the operator is to press simultaneously two buttons to activate the blade and start cutting. In addition, Caseartecnica Bartoli srl produces horizontal sectioning machines for the division of the cheese in disks and the preparation for particular type of cuts and package. The automatic cutter Rock 21 is a machine that can automatically subdivide the wheel of cheese into a variable number of disks with a fixed or variable height. This allows to proceed to the automatic cutting into slices with a very low weight. It perfectly matches with the Rock 23

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and other Caseartecnica’s models. All the machines,in fact, can interact to create an automatic or semi-automatic integrated system, suitable for different types of producers, packaging companies or stores. The Electric sectioning table Rock 16 is ideal to cut semi-manually the cheese into horizontal sections to prepare it for the division in pieces. Characterized by a medium size, it is suitable for food outlets that need to sell small slices of cheese. The horizontal ‘rock’ sectioning table Rock 13 allows to cut horizontally the cheese into two equal “rock” pieces. Specially designed for hard cheeses that require a type of cutting similar to Parmesan, it perfectly matches with any other Caseartecnica’s portioning machines that cut cheeses in slices. Caseartecnica Bartoli srl produces other solutions for the cheese market like automatic graters for big restaurant chains, supermarkets and hypermarkets and machines that clean the crust of the cheese in case that it is too dirty for the retail. Automatic solutions that help preparing the cheese to be grated or packed. In addition to the main production the company continues to distribute the historical products which made its fortune during the time.

for sucking the whey and other residual liquids out of the double bottoms and any other container. In addition to the industrial production and the cutting of cheese, Caseartecnica Bartoli realises machines for medium companies and dairies which produce soft cheeses, mozzarella and ricotta. The Cheese Mould Mini Polyvalent, for example, has been conceived to pasteurize and process the milk for midsize dairies. A small machine completely made in stainless steel, supported by a mobile trolley that helps the mould turning upside down and facilitates its cleaning.

300 liters capacity. It allows to clean internally and externally, with water or cleaning solution.

Being part of the Food Valley, since the beginning Caseartecnica Bartoli srl has created machineries designed not only for the dairy industry but for the entire food industry. These machines are still sold all over the world thanks to their solid structure and their easy management.

Available in two versions: 2 CYCLES TYPE: with detergent solution and disposal of rinsing water.. 3 CYCLES TYPE: with recovery of the cleaning solution and disposal of rinsing water.

Automatic equipment for emptying drums: Ideal to empty drums or containers of any shape, capacity and content, from a prearranged height. The lifting is performed by a speed regulator that guarantees a smooth and gradual emptying. Completely made in stainless steel. Automatic Drum-Washer “Universal” Suitable to wash in a prearranged time every metal or plastic drum with up to

Available in two versions: 2 CYCLES TYPE: with cleaning solution and disposal of rinsing water. 3 CYCLES TYPE: with cleaning solution’s recovery and disposal of rinsing water. Automatic can washers “Universal” Ideal for the timed washing of every kind of can. It is equipped with brushes to clean internally as well as externally with water or detergent solution.

Manual can washers “Universal” It allows to wash every kind of can, inside as well as outside. Its brushes clean deeply, with water or detergent solution. The main features of Caseartecnica Bartoli srl remain over the years its reliability and seriousness. Characteristics that have helped create worldwide its reputation as a company that produces machines “almost indestructible”. For any info, video, photo or details you can visit our web site: www.caseartecnica.it/en

Equipment for the production of cheese and the milk processing. Helical and wheel Agitators that work with a great delicacy at any speed, from the milk cooking to the double bottom cleaning. The Caseartecnica Bartoli’s agitators have been conceived for a precise and delicate milk processing thanks to their electronic or mechanical speed regulations, their special curd cutters that gradually cut the curd such as the manual operation, and a specific device for the cleaning. They are safe and lasting thanks to their stainless steel components equipped with total protections and security devices or with plastic cover and emergency blockage. Resistant over the years, the Caseartecnica’s Bartoli’s agitators are still an example of efficiency and accuracy. Caseartecnica Bartoli srl offers to dairy industries other products that ensure a perfect management of the cheese processing like its whey dosage Pump that allows to distribute into the containers the perfect quantity of whey with total precision and gradualness and the Whey extractor 8Q Universal, suitable

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Biological systems to purify and reuse urban and industrial waste waters in a zero kilometre way

e ECO-SISTEMI Srl is involved in research, development, planning and realization of biological systems to purify and reuse urban and industrial waste waters in a zero kilometre way: compact solutions, particularly indicated for the treatment, the reuse and the saving of water in communities far from the big centralized depuration plants and from the sewer system. RCBR – Rotating Cell Biofilm Reactor. RCBR devices are self-installing modules: they have very reduced dimensions and they achieve the removal of carbon, nitrogen and phosphorous by a biological pro-

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cess known as “biofilm system”. In this system, plastic objects, called “biological carriers”, are in contact with waste waters to be purified: they independently develop a bacterial biofilm which is able to nourish itself by the pollutants, giving clean water back to the environment. RCBR devices have a broad spectrum of application for any type of biodegradable waste waters; specially urban waste waters, industrial agricultural and food (for example, fruit/vegetable washing, wine, beer and fruit juice production, meatmaking, breeding farms, etc.). The RCBR devices are realized in 8 models; they are able to treat

waste waters produced by 50 up to 3.000 equivalent inhabitants (p.e). It is possible to combine in pair the devices, by a joint invented by ECOSISTEMI: in this way, it is possible to treat a greater amount of waste waters, also for small/medium communities, up to 15.000 inhabitants (for example, 5 modules of 3.000 p.e). How does the process work? RCBR device is a stainless steel reinforced rotating cell which slowly rotates inside a stainless steel tank. Waste waters are flowed into the tank by a pump which moves the liquid to be purified from a tank to the machine. The cell is at 100% full of plastic el-

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ements which rotate into the dirty water developing bacterial film. If the cell partially rotates inside the water, bacterial communities remove the organic carbon and oxidize ammonium to nitrate. If the cell totally rotates inside dirty water, the system has no oxygen and it reduces nitrates to molecular nitrogen. Otherwise, if we put together two RCBR devices, one that partially rotates into the dirty water and the other one totally immersed, we can obtain a complete remediation that removes both the organic component and the nitrogen component. ECO-SISTEMI has realized a sequence of devices which operate this process in a “nutshell”, without making any cement work, without using expensive compressors for the bacterial oxygenation. They are so simple that they do not need any specialized maintenance and they have very competitive costs. Installation typology. The classic installation typology allows the realization of a totally plant design solution, with sedimentation and mud recovery. The RCBR device can be integrated to the green technol-

ogy known as “phytodepuration”. Matching only one nitrifying RCBR module to a bed of phytodepuration (waterproof and planted dig with water vegetable extracts), it is possible: a) to reduce more than 1/3 the dimension of the phytodepuration bed’s dig. b) to use the phytodepurator as disinfection system of the purified water’s bacterial component to be able to collect and reuse it for the

plant and garden irrigation. c) to remove in a total way the production and the problems of biological exhausted mud management produced by the plant itself. Biological carriers. ECO-SISTEMI uses as bacterial carriers used plastic bottle caps. It is a noble and indestructible material available on the market at very cheap prices. Depuration efficiency. In just one week, we have the creation of the bacterial biofilm and after three weeks we can see the 99,5% removal of suspended solids; the 98,7% of the organic substance (COD); the 99,3% of ammonium; the 93% of nitrites; the 92% of nitrates and the 84% of the total phosphorous. These results allow to obtain a very high quality of the output waters, which can reach the surface water, respecting the European current regulations. Energetic consumption. RCBR devices need for their functioning only low consumption electric engines, about 10 times lower than an active mud traditional technology which uses compressors for the bacterial flora oxigenation.

Innovative Lösungen für das nachhaltige Management von Wasserressourcen, der Lebensmittelindustrie und Tier-Landwirtschaft.

ie ECO-SISTEMI GmbH ist eine Ausgründung der Universität Pavia und bietet innovative Lösungen für das nachhaltige Management von Wasserressourcen, besonders für die Abwasserklärung von Kommunen,

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der Lebensmittelindustrie und TierLandwirtschaft. Es handelt sich um kompakte Lösungen, speziell geeignet für die Behandlung, Wiederverwendung sowie Einsparung von Wasser in abgelegenen Gemeinden, die nicht an große

Kläranlagen bzw. an die Kanalisation angeschlossen sind. RCBR – Rotating Cell Biofilm Reactor. Die RCBR-Maschinen sind selbstinstallierende Module von geringer Größe, die den Entfernungsprozess von den biologisch ab-

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baubaren organischen Schadstoffen (Kohlenstoff- und Stickstoffverbindungen sowie Phosphor) über das bekannte “Biofilm System” umsetzen. In diesem System werden Plastikobjekte, sogenannte biologische “carriers”, mit dem Abwasser in Kontakt gebracht. Diese Plastikobjekte bilden selbständig einen BakterienBiofilm, der sich von den schädlichen organischen Stoffen im Abwasser “ernährt” und damit das Wasser säubert. Die RCBR-Maschinen haben einen breiten Anwendungsbereich für jede Art von biologisch abbaubarem Abwasser: zivile-kommunale Abwässer, Industrieproduktion in den Bereichen Agrar-Nahrungsmittel und Landwirtschaft-Tierhaltung (z.B. Weinproduktion, Bier, Fruchtsäfte, Fleischverarbeitung). 8 Modelle von RCBR stehen zur Auswahl: von 50 bis 3.000 Einwohnergleichwerten (EW). Es können auch mehrere Maschinen gekoppelt werden, um größere Abwassermengen zu bearbeiten. Über die Erweiterung bis zu 15.000 EW (z.B. 5 Module zu 3.000 EW). Wie funktioniert der Prozess? Die RCBR ist ein verstärkter rotierender “Korb” in Edelstahl, der sich langsam in einer Wanne (immer aus Edelstahl) dreht. Über eine Pumpe werden die zu klärenden Abwässer in die Wanne gepumpt. Im “Korb”, der zu 100% mit Plastikobjekten gefüllt ist, bilden die im Abwasser rotierenden biologischen “carriers” einen Bakterien-Film. Wenn der Korb nur zum Teil im Wasser rotiert, bilden sich Bakterienkulturen, welche den organischen Kohlenstoff aus dem Abwasser entfernen und das Ammoniak zu Nitraten oxidieren.Wenn der Korb komplett im Wasser rotiert, wird dem System Sauerstoff entzogen, was zur Folge hat, dass sich die Nitrate zu molekularem Stickstoff reduzieren. Zusammengefaßt bedeutet dies, dass wir über die Kombination von zwei RCBR-Maschinen (komplett und teilweise unter Wasser) eine vollständige Kläranlage erhalten, die sowohl die organischen Verbindungen aus

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Kohlenstoff und Stickstoff vom Abwasser entfernt. ECO-SISTEMI hat eine Serie von Maschinen entwickelt, die den Abbauprozeß in einer Art “Nußschalensystem” vollziehen und daher sind keine Betonarbeiten erforderlich und auch keine kostspieligen Kompressoren für die Sauerstoffversorgung der Bakterien notwendig. Die RCBR ist so einfach konzipiert, dass sie keiner speziellen Wartung bedarf und preislich sehr günstig ist. Installationsmöglichkeiten. Die klassische Installation sieht eine reine Maschinenlösung mit Sedimentation und Klärschlammwiederverwendung. Die RCBR-Maschine ist zudem als integrierbares System bei Pflanzenkläranlagen geeignet. Kombiniert man ein RCBR-Modul zur Nitrifikation mit einer Pflanzenkläranlage (wasserdichter Aushub mit Wasserpflanzen bepflanzt) ist es möglich: a) Die Dimensionen der Pflanzenkläranlage um mehr als 1/3 zu reduzieren. b) die Pflanzenkläranlage als Desinfektions-System zu verwenden, um z.B. das gefilterte Wasser wiederum für die Bewässerung zu nutzen. c) die Bildung von biologischen Klärschlämmen zu vermeiden.

Die biologischen carrier. ECOSISTEMI verwendet als Bakterienträger recycelte Kunststoffkappen von Flaschen. Es ist ein hochwertiges und beständiges Material und auf dem Markt zu niedrigen Preisen verfügbar. Reinigungsleistung. Die Bildung des bakteriellen Biofilms erfolgt in 1 Woche und nach drei Wochen werden bereits 99,5% der Schwebstoffe, 98,7% der organischen Substanz (COD), 99,3% des Stickstoffs in Form von Ammoniak, 93% des Nitritstickstoffs, 92% des Nitratstickstoffs und 84% des Gesamtphosphors abgebaut. Über diese Ergebnisse erreichen wir folglich eine sehr hohe Qualität des Ausgangs-Wassers, welches gemäß des geltenden italienischen Gesetzesdekrets 152/2006 in Oberflächengewässer weitergeleitet werden kann. Geringer Energieverbrauch. Die RCBR-Maschinen benötigen für ihren Betrieb lediglich Elektromotoren mit niedrigem Verbrauch, in etwa 10 Mal weniger als traditionelle Technologien mit Belebtschlamm, welche energieintensive Kompressoren für die Sauerstoffversorgung der Bakterien brauchen.

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TECHNE GRAHAM PACKAGING COMPANY 30 Years of experience in extrusion and blow-moulding for food products

his year will be the 30th anniversary of TECHNE as a manufacturer of extrusion and blow-moulding machines. Throughout the years, thanks to its capability to innovate and to adapt its range of high reliability machines to the final users needs, the company has reached an incontestable position of leader on the packaging market, especially into food products. TECHNE is a consolidated partner of all the main dairy companies all over the world and for sure one of the application that made these collaborations a success is its aseptic blowing technology for UHT products, which is part of its history as the first unit was launched in Italy 23 years ago. Since then, a lot of complete lines have been supplied and the process is still more reliable and consolidated.

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The main advantage of this technology is the complete absence of any chemical agent used during the process and therefore any eventual residual of liquid into the bottle (azote peroxide), which eliminates the risk of having some taste alteration of the final product after the filling process. Last generation aseptic full electric machines are jewels of technology, with 3 or 6 layers extrusion heads and capability to produce 1L UHT milk bottles up to 9.000 units per hour.

rations, it is the perfect match for the end users and converters who look for a machine with medium to high production capacities. Its 700 mm stroke allows to produce containers from 120 ml to 5L up to 6 layers.

ADV4-700-A Aseptic - Full electric machine TECHNE ADV-700 combines high production to high technology. Its presence on the market since 2007 makes it one of the most reliable and advanced model available. With its double and four shuttle configu-

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Full electric systems offer great advantages in terms of electric consumption and ordinary maintenance. It is proven that the average saving related to the machine consumption is around 35% compared to hydraulic units. The kWh per kg of plastic extruded drops from 0,45 to 0,31 in monolayer configuration and from 0,48 to 0,33 with the multilayer. The absence of any hydraulic system warrantees a clean production environment, a reduction of the overall noise and lower cooling needs of the machine as there is no hydraulic station (35%). It eliminates the problem of draining the used oil every 6.000 hours, reducing the ecologic impact on the environment. Finally, it increases the safety for operators, with no risk of accident due to unexpected movements while doors are opened, spite all safety systems present in the hydraulic machines.

INTEGRATED BLOW-FILL MACHINE An integrated solution for food products Back in 2012, TECHNE was introducing to the market a new machine concept, which was able to combine the process of blowing and the complexity of filling bottles with a significantly higher efficiency, being a synchronized mono-bloc unit. Today, more than ever, there is a necessity to reduce the total cost of ownership (TCO) and to optimize process to reach a high reliability with â&#x20AC;&#x153;state of the artâ&#x20AC;? machines. These benefits have been recog-

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nized by professional users which have subsequently chosen our integrated lines. Available for ESL and fresh products, the highly flexible range of machines sizes covers the production of containers from 180 ml to 5L, with a dedicated focus for single serve bottles with cap or alu-foil closure. Particularly suitable for liquid food

products such as dairy but also for fruit juices, sauces and other liquid foods, TECHNE was one of the first manufacturer to launch full electric machines, which ensures high repeatability of the produced bottles keeping dimensional accuracy at its highest level compared to alternative EBM machines. In addition, it will guarantee an oil free environment, hence reducing

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contamination risks and subsequently providing a user friendlier line. Flexibility at its best ; UNIKA can handle containers produced in monolayer or with barriers for light and oxygen up to 6 layers. Value creation ; UNIKA allow the immediate conversion of packaging material and liquid food in a final product without intermediate stock and subsequent faster added value creation. Other significant benefit of UNIKA, besides providing remarkably lower consumption and lower mainte-

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nance costs, is a faster return on investment (ROI).

ENGINEERING AND COMPLETE LINES The expertise of a professional partner TECHNE 30 years of engineering experience assures to its partners the most suitable technology for the production of plastic liquid containers. In the context of a complete production line where a lot of parameters have to be calculated and taken into consideration, working

with a reliable supplier is the key to success. Calculating the size of a cooling system or a compressed air line, choosing the right sizes of scrap grinding unit and raw material dosing system, combining other packaging processes such as labelling, filling, cartoning or bagging are some activities which requires the maximum attention and technical skills. Proper interfacing with the downstream part of the line is of key importance and an aspect that TECHNE manages in close collaboration with customer-selected suppliers to eliminate during assembly and start-up any technical imperfection which could undermine the efficiency of the complete line and to be sure that all the units are perfectly synchronized. TECHNE thanks to its long standing engineering experience offers a proper line design service, which can be applied in existing factories or completely new production facilities. Solutions are tailor made to suit customerâ&#x20AC;&#x2122;s expected results in terms of efficiency for today and for the future. Yet design is only the first step of the Engineering process, after accurate analysis of technical details, TECHNE proceed to an actual installation, taking care of all constructive, system and logistical aspects according to a planned timetable defined during the project analysis. TECHNE Engineering provides the perfect response to the industry pressing demand for effectiveness and efficiency, thus ensuring the plant runs reliably â&#x20AC;&#x201C; always. All around the world, in the last 20 years, a lot of consolidated lines have been successfully supplied and installed, especially in the food industry, not only for aseptic products in all the main dairy companies but also for fresh products in smallmedium companies in particular with some interesting solutions in direct filling.

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ROTARY

LINEAR

Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. LABELLERS and PackLab offer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

Cold Glue

Hot Melt

Self-Adhesive

PACKLAB SRL info@packlab.it

P.E. LABELLERS S.p.A pelabellers@pelabellers.it www.pelabellers.com

www.packlab.it

HALL 8 | STAND C30

Roll-fed

Sleever

Print & Apply System

CHOOSE THE SPECIALIST

TECNO PACK: leader in the sector of baked product packaging

he great success at the last edition of INTERPACK 2014 confirmed Tecno Pack S.p.A. as a leader in the packaging of baked products. With entire lines dedicated to biscuits, arranged both edgeways and in stacks, rusks and breadsticks, it is increasingly popular with large- and medium-sized companies worldwide. Collecting the product from the cooking lines and delivering it wrapped, counted, packed, packaged and palletised automatically is a procedure developed by Tecno Pack through the application of the highest technological standards currently available. The innovative solutions found are the result of thirty years of experience and the ongoing process of research and development.

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Ease of sanitising, accessibility and rust resistance of Tecno Pack packaging machines and equipment further distinguish and qualify Tecno Pack Technology, even when applied to hostile environments such as pro-

duction departments of frozen foods, dairy products, etc. Trusting Tecno Pack guarantees concrete and innovative solutions integrated with your needs, for the global packaging of your company.

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fruit and vegetable processing systems

evati Food Tech was established in 1966 as a manufacturer of fruit and vegetable processing systems in the so-called Food Valley area, siege of the Italian food processing and preservation machinery industry. It was therefore an easy game for Levati Food Tech to specialize in creating solutions for sterilizing and pasteurizing packed vegetables and sauces (in any kind of food containers: cans, jars and glass jars) in pressurized cookers. This equipment can manage all the aspects that make a preserved food a safe and tasty product: different cooking times, various degrees of temperature, pressure variations, variety in food container shape. Market request to sterilize not only fruit and vegetables, but also meat lead Levati Food Tech to imagine a different machine that could meet this requirement. In 1974 Levati Food Tech launches its first rotary retort. This technology is ideal to guarantee higher heat penetration in food containers , temperature uniformity during all the phases of the sterilization cycle and maximal heat exchange. In 1983 Levati Food Tech delivers its first fully automatic system of discontinuous retorts. At the same time research is carried out in Levati Food Tech to introduce important technical innovation in the branch of vegetable processing, manufacturing many lines for potato skinning and frying (chips, pellets, etc.) and for beans processing. In the 1990â&#x20AC;&#x2122;s and 2000â&#x20AC;&#x2122;s Levati Food Tech applies IT to retorts for checking and registration of production cycles, temperature and by calculating (F0) sterilizing or

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pasteurizing effects. Information technology also allows to simplify retort use and maintenance. Levati Food Tech sophisticated retort control software makes it extremely easy for an operator to use an autoclave guaranteeing at the same time homogenous temperature (+/- 0,5Â°C) in each area of the retort. In those same years a boom in food package material and form variety occurred (pouches, trays, doy-pack, thermoformed products) and it intertwined with a change in eating habits: modern life became frantic but at the same time very much interested in healthy and palatable food. On one hand we assisted to ready meals development, ready to eat and easy to preserve, thanks to sterilization they do not need any preservatives or cold chain. On the other hand we assisted to a request for natural products . As a consequence Levati Food Tech started producing machines for ready prepared salad and vegetable sterilization. In 2011 LFT obtains a patent for its exclusive SRC system to be applied on PRIMA rotary retorts mod. SR 1450 and 1800 consisting of crossed water jet, automatic clogged nozzle check, big size filters, high flow rate centrifugal water pump. Combination of all these elements creates a perfect balance between centrifugal force, gravity and kinetic energy; further, uniform temperature distribution in each phase of the sterilization process is guaranteed by

the possibility to vary the angle of inclination of rotating and fixed nozzles or to keep them fixed on the same position. These characteristics result in maximum heat exchange and enhanced heat penetration in the product. Moreover, SRC system is characterized by a smaller foot print reducing sterilization time cycle by 20% in comparison with static retort sterilization time.In the last few years the expansion in packaging variety and the high turnover of flexible food containers used by our Customers has lead Levati Food Tech to study the most suitable solution to manage crate loading / unloading and tray stacking/unstacking with a single machine. In order to meet the most demanding requirements in terms of package integrity, uniform heat temperature distribution and reduced cycle time, Levati Food Tech retorts (both static and rotary) are designed according to FDA standards, the American Control Board for food administration. Levati Food Tech history demonstrates that this is a solution manufacturer: no matter what packaged food you need to sterilize, we have the solution!.

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EFFICIENCY AND FLEXIBILITY, KEY FACTORS FOR ZAMBELLI

ambelli Srl was established in 1969 as a company to manufacture packaging machines in the mechanical deep-rooted tradition of the city of Bologna, famous worldwide as “The Packaging Valley”. In a few years the success of the technological solutions adopted has crossed the Italian borders and created a strong international customer base. Zambelli today range of machines is composed by: • shrink-wrappers • tray-packers • cartoners • case packers • pick & place and robotized palletizer The food sector has seen the latest developments in technology and packaging for Zambelli machines, with the introduction of pick’n’place systems with robots and multi-packaging lines, allowing easy-to-use integrated solutions capable of working with plastic/carton trays / carton cases / shrink film. Zambelli’s machine design was developed to fulfill the expectations of operators and maintenance personnel, who day-by-day test the reliability and the efficiency, and ultimately make the success of a packaging system and a machine manufacturer. Zambelli has followed this efficiency-seeking approach with its LFT series of Tray-Packers/ Shrink-wrappers starting from the engineering of the frame, featuring a cantilever design that

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allows the operator total control of and accessibility to all areas of the machine. The frame is also designed so that all the parts that need lubrication are gathered in the back side of the machine. This hygienic design maintains separation between the lubricated parts and the parts in contact with the bottles. In addition to these benefits, Zambelli has also given its LFT series of tray-packers shrinkwrappers features that allow the following advantages: • reduced change over time • “user friendly” operation • reduced machine footprint • reduced maintenance costs • higher production efficiency • better quality of the shrink packs Up-to-date technological solutions through Zambelli design with less moving parts, hence less wear and adjustments, extensive field testing, and standardization of functional groups,

have led to excellence in terms of reliability and efficiency. Examples of these developments are: • bottle separation system which allows to pack bottles of any format and diameter on the same machine while maintaining optimal performance conditions. • wrapping bar assembly without drive chains. This group has no part subject to lubrication or wear, total accessibility, operation with no resistance and can be immediately reset in case of an e-stop. • tunnel metal mesh belt without side drive chains; the removal of these chains that are highly sensible to the cyclic heating and cooling through the tunnel has reduced to zero the maintenance of all the tunnel. The stretching of the mesh belt is in fact automatically compensated for by a counter weight assembly.

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LFT series (tray / shrink wrapping machine) Shrinkwrapping machines Wraparound case-packers Bottom & Side loading case-packers Robotic system Cartoners Packaging Lines ZAMBELLI HEADQUARTERS: Via Ferrara 35,41 â&#x20AC;&#x201C; Zip 40018 San Pietro in Casale - Bologna â&#x20AC;&#x201C; Italy phone +39 051 666 1782 fax +39 051 666 8369 e-mail: zambelli@zambelli.it - web site: www.zambellipackaging.info UK Office zambelli.packaging@zambelli.co.uk USA Office zambelli@zambelliusa.us SORDI - FP 1-15.indd 3

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• servo driven film unwinding system to prevent any film stretching when pulled from the roll - allows a dramatic reduction of the film thickness with significant material savings for the end user. Furthermore the absence of stretching of the film increases the accuracy of the centering of the printed film on the bundle. Zambelli’s research has also lead to energy consumption savings for film shrinking and aesthetic improvement of the shrink pack. Zambelli unique energy saving heating tunnel design has obtained perfectly shaped packs without wrinkles by a tunnel of reduced length hence reducing thermal waste and machine footprint . Zambelli “user friendly” technology with less moving parts in the machine has a dramatic impact on reducing time needed for installation and commissioning, training customer’s personnel

and carry out scheduled maintenance. All together these features reduce the machine’s total cost of ownership (TCO) that is the ultimate customer’s goal. These are only some of the innovative features shared by all the Zambelli LFT series of traypackers and shrink-wrapping machines, throughout the widest range of capacity available from 15 up to 120 cycles per minute and capable of running product in film only, pad + film or tray+film style. Zambelli certainly has the right machine to help you driving down your production costs! Examples of performance and good results of the LFT series are the recent Zambelli systems installed by Hain Daniels, UK and by Drogheria & Alimentari Spa, Italy Zambelli has installed at Hain Daniels a perfect example of its compact design philosophy: a dynamic lane divider to arrange reverse tapered plastic jars in multiple lanes. A SCARA robot allows

easy pick’n’place of jars into the plastic trays fed by a Zambelli denester. The Zambelli system, including an LFT20 shrink-wrapper, runs at 12000 jars per minute. Great flexibility with so different product formats handled on the same machine system! Another Zambelli system, with an LFT 20s shrink-wrapper installed by Drogheria & Alimentari Spa, equipped with a lane divider, a case former, a scara pick’n’place robot, and a case sealer, is a further example of great flexibility offered by the LFT series. Plastic or glass jars, ranging from round to bulge to taper, are packed in 6 packs, with shrink film unsupported, tray only, tray+film or in a full wraparound case. Four different packages are available on the same machine with the robot loading the spice jars into the system, with virtually no change over. Zambelli is happy to welcome customers at the Anuga FoodTec Stand no. C38 – Hall 8.

Führend im Bereich Verpackung

in kontrollierter Atmosphäre

in großer Erfolg! Das Publikum der in der letzten Ausgabe der internationalen Messe Interpack in Deutschland Mai 2014 statt, zeichnete General System Pack durch eine globale Bestätigung der Wertigkeit der waagerechten flow pack Verpackungsmaschinen und automatischen Ladesysteme aus. Große Aufmerksamkeit für die Systeme mit langer Schweißdauer haben es GSP ermöglicht, sich in der heiklen Branche der Verpackung in kontrollierter Atmosphäre (M.A.P.) als Marktführer zu qualifizieren.

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Besonderes Interesse hat das Modell GSP 65 BB BOX MOTION erweckt, dass konzipiert und geplant wurde, um Anforderungen nach großer Vielseitigkeit in der Lebensmittelverpackung gerecht zu werden. Eine luftdichte Tüte, die mit der richtigen CO2- und Stickstoffmischung gefüllt ist, verlängert die Haltbarkeitsdauer und präsentiert das Produkt in den Augen des immer anspruchsvolleren Endverbrauchers in der ästhetisch ansprechendsten Form.

Die GSP-Technologie zeichnet sich durch Desinfizierbarkeit, Zugänglichkeit und Rostbeständigkeit der GSP-Verpackungsmaschinen und -anlagen aus. Dies gilt insbesondere bei Anwendungen unter schwierigen Umgebungsbedingungen wie den Produktionsabteilungen von Tiefkühl-, Molkereierzeugnissen etc. Sich an das Team von General System Pack zu wenden, ist eine Garantie für konkrete, innovative Antworten, die Ihren Anforderungen an das gesamte Packaging Ihres Betriebs gerecht werden.

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stainless steel plants for the food processing industry

DROINOX IMPIANTI SRL has been dealing for the last 30 years with the designing, manufacturing and installation of stainless steel plants and equipment for the food, pharma, cosmetic and electronic processing industry, its activity carried on directly with end customers or in partnership with engineering and contracting companies in Italy and abroad. Idroinox’ main activities are: • To provide turnkey solutions food and pharma preparation including commissioning; • To provide turnkey PW, WFI and PS distribution circuits including commissioning; • To supply preparation vessels and storing tanks; • To supply tube heat exchangers; • To supply complete equipment for the production of ozone, for inverse osmosis and clean steam generators; • To provide CIP and SIP; • To supply water pretreatment assemblies with filtra-

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tion systems and iron and manganese removal, for the production of clean and ultra clean waters according to USP; • To provide detailed engineering: P&ID, tubing sizing dedicated to Process Fluid transport and utilities with implementation of 3D drawings and plant’s layout; • To arrange all necessary documents for FAT, SAT and related protocols along with all required documentation for commissioning and following FDA system validation; • To provide and certify non-destructive controls on raw material and on each part of the plant including:

bore scopes, SMEs (alloys analyzer), iron content testing, Eddy Current test, etc…) performed by skilled technicians and state-ofthe art instruments; • To carry out Washing, Passivation and Derouging of obsolete plants according to most updated standard. IDROINOX IMPIANTI has always focused onto Quality as the main feature of its work and has obtained following ISO certifications: ISO 9002 ISO 9001:2000 ISO 9001:2008 For the designing, manufacturing, installation and sale of stainless steel plants and equipment for the food and pharma industry. IDROINOX is also certified according to PED, module H and H1, for the designing, fabrication, final inspection and testing of tanks, vessels, exchangers and other assemblies.

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• Electric circuit separated from the power media (water, air, etc.) • Nozzles, valves and joints all made with Clamp BS 4852

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Idroinox Impianti Srl presents its most innovating products: OZOSTERIL (Picture 1/2/3) Models: 100,200,300,700,1500,3000,6000 and 10.000 Compact Ozone Generator PW Loop and process water, mineral water, food containers’ disinfection, oxidation for waste water treatment. Main features: • Flow range from 1 to 100m3/h of ozonated water • Compact skid design • PLC (std. Siemens) • Friendly interface • Low maintenance PLANT’S DESCRIPTION The Ozone dissolution plant represents the most technologically updated product of Idroinox, dedicated to the production of Ozone and its subsequent dissolution into a water flow. This system consists of a generator and an idraulic group of blend-

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ROF - REVERSE OSMOSIS FILTRATION (Picture 4/5/6) Models: 10, 30, 70, 1.000, 1.500, 2.000, 2.500, 3.000 Reverse Osmosis system Single- and two-stage plants with and without electro-demineralization system for the production of water for cosmetic and pharmaceutic purposes, PW, HPW and WFI according to USP and PHARMACOPEIA EU, “tailored” water for beverage industry.

The plant is composed by: • Fine-polished stainless steel platform base • Stainless steel idraulic circuit

HOW IT WORKS Different from other filtration systems, where all of the water passes through the filter bringing it quickly to the saturation point and therefore requiring the replacement of the cartridges or the filter itself, the reverse osmosis system implies a sort of “by-passing” which generates two different out-flows: • the “concentrate”, containing the Salts that don’t pass through the membrane and are rejected; • the “permeate”, which is the result of the treatment. The concentrate carries out a continuous washing process of the membrane, and so guatantees the plant’s perfect operation for a very long time before requiring a real chemical wash. The concentrate can also be used in other applications where a water with relatively high salt content can be accepted, or simply discharged in compliance to the rules’ provisions.

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ing and contact and is conceived for the optimal production of water having a dissolved Ozone content, which is adjustable according to customer’s requirements in terms of treatment and disinfection. All of OZOSTERIL equipment’s dimensions are designed according to the water flow to treat with the possibility of changing the concentration of dissolved gas.

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TRANSFERRING

WITHOUT CONTAMINATING

REVERSE OSMOSIS

OZONE GENERATORS

STERILIZATION SKID

DESIGN, MANUFACTURING AND INSTALLATION OF PLANTS FOR THE PHARMACEUTICAL, COSMETIC AND FOOD&BEVERAGE INDUSTRY

Via Ferdinando Santi, 9 43058 Sorbolo (Parma) ITALY Tel. (+39) 0521 695011 Fax (+39) 0521 695001 technical@idroinox.it www.idroinox.com

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IDROINOX FOR THE FOOD INDUSTRY Idroinox Impianti Srl has been operating in the food industry since 1984 taking part to the construction of most important Italian milk plants, either as a partner of engineering and contracting companies or as direct supplier of turnkey solutions. Further important collaborations with Italian and foreign leading companies in the food and beverage sector have then allowed and promoted the development of a wide range of products including:

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Water pretreatment (PICTURE 1): • Filtration • Removal of Iron and Manganese • Sulfates reduction • Softening • Debacterization Osmosis – Ultrafiltration (PICTURE 2): • Single- and two- stage • With E.D.I. • Without pretreatment Ozone generators (PICTURE 3): • Corona discharge compressed-airfed generators • Oxygen-fed generators • Sterilisation • Bonification • Waste water treatment C.I.P. – S.I.P. – Skid (PICTURE 4): • Single or multi-station CIP • Cold or hot SIP • Preassembled skids • R&D pilot groups

Picture 1

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Preparation and storage rooms for milk, yoghurt, ice cream, salt, syrups and soft drinks (PICTURE 5) Pasteurizers (PICTURE 6) Preparation and storage tanks (PICTURE 7) Tube heat exchangers, cooling systems, condenser (PICTURE 8) Valve units (PICTURE 9)

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PET CONQUERS NEW TERRITORIES

P.E.T. Engineering projects, put forward as alternatives to glass, aluminium and HDPE, won acclaim and awards at BrauBeviale.

an Vendemiano, 24 Novembre 2014. The response from bottlers to the four P.E.T. Engineering projects presented at BrauBeviale 2014 in Nuremberg from the 11th to the 13th of November proposing PET as a valid alternative to the usual materials used for premium water, beer and milk bottling was first-rate.

Twins, Hero, Diva and Valley created to enhance PET’s image with research into accessories such as labels, caps and overpackaging - were greeted with

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great interest by those working in the sector thanks to their ability to combine attractive appearance, light weight, unbreakability and, above all, affordability. Confirming what could now be referred to as a trend, i.e. PET’s breakthrough into spheres which once denied it, P.E.T. Engineering was awarded the World Beverage Innovation Award for Devin – Crystal Line in the Best bottle in PET category. The comment which accompanied the award was: “Beautifully designed and engineered bottle that

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PET CONQUERS NEW TERRITORIES looks like premium glass. The design delivers super premium appeal, taking PET into new territories.” Devin - Crystal Line, developed jointly with Retal, Novapet and a label designed by Design Board International, was also one of the finalists at the Luxury Packaging Awards in the Drinks Primary pack category, the only PET bottle among glass bottles for premium products. Among the projects presented at BrauBeviale we had Diva, in the

0.75l format, developed in response to the needs of bottlers of still and sparkling water looking for lightweight and affordable packaging without, however, giving up any of the elegance and transparency of glass. The use of Novapet’s Glasstar resin, the aluminium cap TALOG® from closurelogic , most commonly used for Ho.re.ca sector glass bottles, and its transparent label added a touch of style to a bottle inspired by drops of water and difficult to be distinguished from glass bottles. Twins, the P.E.T. Engineering proposal for small beer bottles in a minimalist but distinctive shape, brown colour, champagne base and crown cap is an ideal alternative to glass and could easily be manufactured in bottling plants. The bi-pack contains two bottles each of which has a different design: a hop and an ear of wheat.

The decoration was applied through the direct printing technology of Till GmbH, an effect which resembles the screen printing methods commonly used for glass bottles. This Direct printing also makes it possible to print a different decoration on each individual bottle making it the ideal technology for a limited series. On the subject of the projects presented, Elisa Zanellato, P.E.T Engineering’s Marketing & Communication Manager, maintains that “creating coherent product systems rather than individual shapes can contribute to reconfiguring perceptions of PET bottles in the minds of bottlers and end consumers. It is thanks to its partnerships with other companies working in the production chain that we count on being able to take PET to new sectors and progressively widen its spheres of use”.

P.E.T. ENGINEERING: Set up in 1999 P.E.T. Engineering has won a leading position in the international container design and industrialisation in the PET market in just over ten years with a client portfolio made up of exclusive beverage brands: PepsiCo, Nestlé Waters, Nestlè Vera, Sanpellegrino, Levissima, S.Bernardo, Henniez, Norda, Carlsberg, Baltika, Heineken, Efes, Ab

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Inbev, Ferrero, Rocchetta, Acque e TermeUliveto, Granarolo and Parmalat to cite but a few. Anticipating market requirements, attentive to the present and oriented to the future. P.E.T. Engineering is synonymous with Design, Innovation and Made in Italy. All this makes it the ideal partner for all beverage packaging requirements.

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LABELLING TECHNOLOGY FOR THE FOOD SECTOR

his year, P.E. LABELLERS shall, for the first time ever, participate in the ANUGA FOOD TEC 2015 trade fair, which will be held in Cologne from 24 to 27 March. The food industry is one of the three most important sectors for P.E. LABELLERS, which is provided with small labellers for the high-quality canning industry as well high-speed labellers for oil and milk multinational companies.

Especially with regard to the sector in question, the P.E. LABELLERS range comprises machines for label applications with guaranteed seal reinforced with hot glue on polished caps for glassware or tamper-evident applications with Maya, the new sleeve applicator. Another section of reference for this sector is dedicated to Adhesleeve products, similar to solutions applied on FrieslandCampina cans or on drinkable

VisiAtBELLERS at thheow P.E. L ood Tec S F Anuga

Pav. 8 C30 stand

Yogurt such as Yoplait. We complete the technology portfolio with the Bi-Pack applicator, a solution for food products to promote on the market with 2x1 promotional configurations. P.E. LABELLERS personnel will be at your disposal at Pav. 8, stand C30, to provide all technological and commercial information to find the most suitable solution to your labelling requirements.

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LINEAR 05/03/15 10:20

AdverTime-MI

Pharmaline X

White Platinum Cured Silicone Rubber Cover Stainless steel wire braid Patented Design P.T.F.E Hose Liner smoothbore inside convoluted outside

The problem of our customers in recent years was: “Smoothbore, but rigid” or “flexible but convoluted?” This question does not exist any more with the new W-Flex: smoothbore inside, convoluted outside. W-Flex

www.allegricesare.com

Allegri Cesare S.p.A. Via Venezia, 6 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 Fax +39 02.24.05.781 info.comm@allegricesare.com

Transparent Platinum Cured Silicone Rubber Cover

Edition February 2015

Pharmaline N

Patented Design P.T.F.E Hose Liner smoothbore inside convoluted outside

W-Flex Corro See us at: MECSPE Parma (Italy), March 26/28, 2015.

IPACK-IMA Milano (Italy), May 19/23, 2015.

ACM Engineering: electric motors and generators high quality

CM Engineering, placed in Italy in Bardello (Varese), produces high quality synchronous permanent magnet motors and generators in the following merchandise categories: 1) Compact brushless servomotors 2) Hollow shaft servomotors 3) Direct drive servomotors 4) Torque servomotors 5) Axial shifting shaft servomotors 6) Synchronous permanent magnet roller servomotors 7) Generators for wind turbines 8) Permanent magnet synchronous motors and generators for naval applications 9) Motors and generators for automotive

Testing Lab Storci Spa

Characteristics: In addition to standard production ACM Engineering is able to produce customized product on customer demand, in limited edition also. The Company is ISO 9001-2000 and UL certified. ACM products could be used in the following fields: Industrial automation Machines tools Robotic and servocontrols

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Hollow shaft motor

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Textile machines Wood manufacturing machines Sewing machines Packaging machines Machines for glass processing Printing machines Flexographic machines Roller brushless servomotors for conveyor belts Machines for gold processing Machines for food industry and farming Machines for plastic processing Machines for marble processing Serigraphic machines Machines for sheet metal processing Generators for wind farms Motors for automotive applications Motors for naval applications.

Torque servomotor

Brushless servomotor

CERTIFICAZIONI

ACM ENGINE RING SPA 21020 BARDEL O (VA) - Via DonA. Camera, 25 - ITALY - Phone +39.03 2.73108 /731064 - Fax +39.03 2.730380 Website: ht p:/ w w.acmengine ring.it - Email: info@acmengine ring.it

Produces high quality synchronous permanent magnet motors and generators in the following merchandise categories: Compact brushless servomotors, Hollow shaft servomotors, Direct drive servomotors, Torque servomotors, Axial shifting shaft servomotors, Synchronous permanent magnet roller servomotors,Generators for wind turbines, Permanent magnet synchronous motors and generators for naval applications, Motors and generators for automotive DIRECT DRIVE TORQUE MOTOR

BRUSHLESS SERVOMOTORS

HOLLOW SHAFT MOTOR

COMPACT BRUSHLESS SERVOMOTORS

TORQUE SERVOMOTORS

ACM ENGINEERING SPA 21020 BARDELLO (VA) - Via Don A. Camera, 25 - ITALY - Phone +39.0332.731088/731064 - Fax +39.0332.730380 Website: http://www.acmengineering.it - Email: info@acmengineering.it

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12/04/12 09.14 18/02/15 13:42

QUALITY AND MADE IN ITALY Valves for dairy, food, beverage and well-being applications

ardiani Valvole SpA is a 100% Italian company, privately held located in FORNOVO, province of PARMA, in the heart of the Food Valley. An Italian story made of ability and know how able to compete in an international context. Rich of a long experience BARDIANI VAVOLE is specialized in the design, production and distribution of valves for health and hygiene applications on a worldwide scale. True passion for manufacturing valves, and quality of Made in Italy make BARDIANI VALVOLE an Italian firm of primary importance. Internationalization process started some years ago, thanks to VIP clients. Last autumn it has been reinvigorated with the opening of the first foreign office in Toronto, Bardiani Valves Canada Ltd was born. A network of International partners, 24 official distributors on various continents and 10 agents on the domestic market allow Bardiani Valvole to play a leading role on international markets. Bardiani Valvole means also passion for cycling starting with 2013 the company is Title Sponsor of professional team Bardiani- CSF Pro Team. Last season, the team won 3 stages of Giro d’Italia. Cycling in

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many races around the world, the #Greenteam endure the brand and the values of the company. Bardiani Valvole will be at ANUGA FOODTEC 2015 to meet clients and distributors. Two important new products will be presented there:  The new line of High Pressure Valves which recently has received 3A Sanitary Standard certification. This valve has been optimized to meet highest hygiene standards and market requests.

 Giotto top new control units, enriched of a new design allow a major visibility of the light signal making easier reading of the position of the valve. We will be very happy to welcome you on our stand D020, HALL 9 at Anuga Foodtec.

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www.anugafoodtec.de

Internationaale Zuliefermesse für diie Lebensmittel- un und Getränkeindustrie Getränkeind

ONE FOR ALL. ALL IN ONE. Food Processing | Food Packaging | Food Safety | Food Ingredients | Services & Solutions

Besuchen Sie die Zukunft der Lebensmittelindustrie. Die neuesten Technologien, Trends, Innovationen. Anuga FoodTec. Immer am Puls der Zeit.

Koelnmesse GmbH · Messeplatz 1 · 50679 Köln · Deutschland Tel. +49 1806 578 866 · anugafoodtec@visitor.koelnmesse.de

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Compact 500 A machine for quality cheese Its name is Compact 500; it is a machine for continuous cutting, stretching and moulding of stretched (pasta filata) cheeses.

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earing DIMA’s trademark - since 1983 leader in the development of products for the milk and dairy industry in Italy and throughout the world -, this machine offers simple operation, compact structure, for the production of stretched cheeses up to 500 kg per hour. The DIMA COMPACT 500 machine has an adjustable production capacity up to 500 kg/h and is suitable for medium and small pro-

duction; it can be equipped with interchangeable moulding parts for the production of various types of cheeses. Mozzarella, from 1 to 500 grams, is obtained with various moulding drums. Cylindrical products, like pizza cheese up to 5 Kg, are obtained thanks to a conveyor with 2 forming tubes. Other special products like “scamorza” cheese strings”, “sfoglia cheese” ... are all and easily possible to be produce, with the same machine! COMPACT 500 consists of a slicing section, where the curd blocs

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are sliced by means of a special rotating disc. The curd, exiting this area, is fed to the cooking section of the machine. Here, the product is moved forward by means of two variable speed augers, and is heated and moistened by the continuous introduction of hot water. Water temperature, quantity and level are all adjustable. By means of the augers, the curd is then transferred to the stretching section which is performed, then, by means of tow variable speed stretching arms. Even in this section, it is possible to adjust the inflowing water quantity according to the processed product. The pasta filata, which comes out through a special unloading opening, is continuously fed to the moulding section, designed for the production of spherical mozzarella or other kinds of cheeses.

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DIMA MACHINES AND PLANTS FOR EVERY PRODUCTION REQUIREMENT The DIMA range of products is richly wide to satisfy a worldwide market: Cheese Vats for milk coagulation. • Whey Draining System. • Curd Slicers. • Stretching Machines – traditional with water heating • Stretching Machines – with steam heating • Mini Compact Machines – ALL IN ONE! • Automatic Dry Salting Units. • Moulding Machines: for any size and shape. • Automatic Cooling Lines. • Automatic Brining Lines. • Product Distribution and Feeding of the packaging machines: Patented Systems.

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Bruker Optics – FT-NIR Solutions for Food Quality and Safety

This innovation was honored with the “International FoodTec Award 2015” in Silver. The LSM adds the capability to the MPA for the analysis of raw milk samples. It is fully automated, including cleaning and can handle liquids from whey to ice cream pre-mix.

uality control requirements for food production and food processing are constantly increasing. Modern FT-NIR spectroscopy presents the industry with many possibilities for fast and simple quality control in the laboratory and can also be used to monitor the production line directly. The new-generation analytical instruments are easy and intuitive to use and even enable shift workers to carry out analyses alongside production. Fast analysis is beneficial at every stage in the production chain because errors made at one specific point often impact on the final pro-

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duct. With FT-NIR, manufacturers can: • analyse samples from tankers quickly, prior to unloading, and therefore reject any deliveries that do not meet specifications; • identify raw materials before use and quantify and assess their properties; • conduct on-line quality control at important production steps and prior to bottling; • check food is fit for human consumption. The following examples demonstrate some of the possible uses of FTNIR spectroscopy technology in the food industry.

Analysis of milk and dairy products On account of seasonal and regional variation in the composition of raw milk, it is essential for all subsequent processing steps that the milk will be standardised. FT-NIR spectroscopy analyses the key parameters, fat, protein, dry matter and lactose, with accuracy comparable to that of conventional mid-infrared systems (FT-IR). Using the LSM (liquid sampling module) – a sample feed with optional homogenisation and automatic cleaning routines – samples are simply pumped into a temperature-controlled transmission-flow cell, where they are measured.

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Process Analytical Technology

MATRIX-F

FT-NIR Process Spectrometer

The online spectrometer MATRIX-F allows contact and non-contact measurements in reactors, blenders, pipes, bypasses and even over conveyor belts.

MPA

FT-NIR Lab Spectrometer

Designed to provide maximum flexibility, the Multi Purpose Analyzer MPA is ideal for the at-line method development and routine QA/QC work in the laboratory.

Today, many companies are not only striving to manufacture high quality products, but also increase production efficiency by installing the analytical systems directly into their production plants. This improves process verifiability and process understanding and gives the company the opportunity to optimize material use, run-time of machines and quality of the products up to real-time-release. BrukerÂ´s spectroscopical technology based on modern FT spectrometers can be used at a lot of different process steps and offer high amount information to gain better process knowledge. The robust design of all spectrometers enables usage in tough conditions in production plants with very low maintenance costs/times.

Innovation with Integrity

Bruker Optik GmbH Rudolf-Plank-Str. 27 76275 Ettlingen Tel. +49 7243 504 2000 Fax. +49 7243 504 2050 E-Mail: info@brukeroptics.de

F T-NIR

Any kind of milk, e.g. raw milk, skimmed milk or UHT milk, can be analysed, as well as other liquid dairy products including cream, condensed milk, liquid ice cream, flavoured milk products and concentrates, i.e. even viscous products that conventional milk analysis instruments struggle to measure. Another advantage of FT-NIR spectroscopy is that one single piece of equipment can be used to measure not only liquid samples but solid and paste-like products too, including cheese, powdered milk and yogurt. This allows for the cost-effective analysis of different quality parameters in all relevant products, ensuring quick quality control at the individual stages of production.

Quality control of frying oils Deep-fried foods, such as chips, fish products, doughnuts and crisps, have become a substantial part of our diets today. This calls for a quick and simple method for closely and continuously monitoring the degradation in quality of deep-frying oil and thereby detecting harmful byproducts that develop from oxidation and polymerisation in particular. Various criteria are applied to determine when the oils need to be changed. For instance, the total polar materials (TPM) and polymerised triacylglycerol (PTG) levels are defined using gel permeation chromatography (GPC). Regulations in many EU countries state that a deepfrying oil should contain below 24-27 % TPM, and 16 % PTG. However, no single parameter can be considered conclusive. A variety of tests should always be consulted to measure the by-products resulting from both oxidative and thermal processes in the oil before a valid conclusion can be drawn. Using FT-NIR spectroscopy, these parameters, as well as other important readings such as acid value and Anisidine value, can be established from one single measu-

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Rapid quality control for edible oils and oilseeds can be achieved by Brukerâ&#x20AC;&#x2122;s dedicated FT-NIR solutions. The analysis is quick, cost-effective and safe to use, even for untrained staff. rement. FT-NIR was included in the DGF standard methods (DGF C-VI 21a) last year as a screening method for the analysis of deep-frying oils. Many other important quality parameters for fresh, unused deep-frying oils and other cooking oils, such as olive oil, can be analysed using FTNIR. Besides the iodine value, the

trans-fatty acid content and the acid value, the various fatty acids can be quickly identified too.

Solutions for the meat-processing industry With global demand for meat and meat products continuing to grow, it can be a challenge to always de-

The major application areas for FT-NIR spectroscopy in the food industry include meat, dairy, beverages, edible oils, flour & bakery ingredients and condiments as well as grains and oilseeds.

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liver the quality that customers expect. FT-NIR technology, which can produce analysis results in less than a minute, has the capability to complete, or even replace, a wide range of conventional quality assurance testing procedures for meat and meat products, both in the laboratory and on the production line. For example, it is very important for sausage manufacturers to determine the often variable fat content in their meat supplies when planning subsequent production steps. Furthermore, the fat content is a common criterion for value-based payment to suppliers. In this respect, FT-NIR spectroscopy represents a valuable tool for assessing the raw materials going into the product. The parameters of fat, protein and water can be determined simultaneously using just one measurement. The results can be used as a basis for decisions about production procedures. In sausage production, there is a legal requirement to define the maximum water content, minimum pro-

tein content and total fat content. The salt level is also of particular interest to the manufacturer and consumers as well. FT-NIR has proven itself to be an efficient method of analysis for measuring levels of moisture, fat, protein and salt in the different sausage varieties. Additionally, water activity (aw-value) can be analysed to optimise the productâ&#x20AC;&#x2122;s shelf life.

and even over conveyor belts. Up to six sensors can be multiplexed by a single MATRIX-F FT-NIR spectrometer. One example is the monitoring of the milk powder process. The key points in the spray drying process can be monitored by installing sensors e.g. in the storage tanks, the inline feed of the spray dryer as well as at the powder outlet of the fluid bed dryer.

Monitoring Food Processes Online

Why FT-NIR?

FT-NIR spectroscopy is however not restricted to the laboratory. There is a strong trend to take spectroscopy on the line rather than taking the sample to the lab. Not only quality and safety issues, but also economic considerations motivate the producers to develop methods for the real time process analysis. Online measurements are suitable for solid and liquid samples alike. There are different contact and non-contact sensors available which can be implemented into pipes, bypasses

FT-NIR spectroscopy is a high-performance method of analysis that is increasingly being used in the food industry. With its simple operation, it has the potential to replace a wide range of conventional analysis methods and to serve as a rapid method that dramatically increases the number of samples that can be measured. Consequently, the quality of the raw materials, production processes and end products can be controlled and monitored more closely.

The award winning MATRIX-F FT-NIR spectrometer allows the direct measurement in pipes, bypasses and even over conveyor belts leading to a better understanding and control of the process.

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential. Of particular importance, in this sector, are the chilled juice, fruit juices that are prepared directly from the fresh fruit and then are just chilled and filled or slightly pasteurized and chilled in order to retain all organolectic characteristics. The majority of the chilled juice found in the shops shelfs is based on orange but other varieties like pineapple, grapefruit, carrots as well as blends (orange-carrot, orange-pineapple, carrot-lemon-pineapple etc.) are becoming more and more popular. The main hints for the design of a plant processing fresh fruit into chilled juices are: › Optimization of flow of fruit/juice › Optimization of characteristics of process equipment › Optimization of processing cycles in order: 1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics › Optimize CIP system to control the microbiology of the juice. Some of the machines used for the application are dedicated for a certain type of fruit, for istance: › Dedicated citrus juice extractors (orange, lemons, grapefruit), on order to minimize the essential oil content in the juice and assure a good control of the pulp. › Deshellers and dedicated presses for pomegranate to produce cloudy

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or clear juice which importance is considerably increasing for the beneficial health characteristics. › Dedicated pineapple juicing in order to obtain high quality juice only from the edible part of the fruit without contamination with the peel. These are some examples but few. Extractors for juice/puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava. The obtained juice is immediately (blended or not) slightly pasteurized (65-70°C) and chilled before filling. All these examples of equipment have been designed, built and put in operation by Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc…

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a company of MAZZONI LB

BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, readymade drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

www.bertuzzi.it

Machines and systems for the packaging of food products

.S. s.r.l. manufactures and offers the food market the most varied types of machines and systems for food product packaging, including the new complete line for lasagna filling in trays of different sizes and materials with variable productivity of up to 3000 pcs/h and beyond. The system with variable length and layout can be linear or rotary. A pneumatically operated oblique tray denester picks up the containers, which will arrive at the chain via a chute. Format changes will be managed by a touch-screen operator panel, which enables various configurations and recipes to be saved, the structure shall be fixed directly to the filling belt. The tray transport belt is built entirely in stainless steel with a catenary and self-adjusting porter drive system according to size, and has the possibility of working step by step or continuously. Parallel to this, the belt for the advancement of the pasta to be inserted into the trays is positioned and equipped with a rapid removable mat, even if the length is greater than 10 metres. In accordance with the type of system and production requirements, a series of variable model and number dispensers are installed on the other side of the conveyor for mayonnaise, sauces, meat sauce, white sauce, etc. ... The dispensers are operated by alternatively operating lobe pumps, which ensure the homogeneous and uniform filling of the tray. The fully automated line, which however still retains its reduced size and allows for speed and productivity to be increased, is innovative; in fact,

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the system can be realised for one or more rows. Thanks to the automation, which occurs via a robot, the line can also be used for cannelloni and similar products. Experience and research gained over the years has allowed us to develop and patent an innovative technology, which is undoubtedly one of the strengths of the BS company: the gripping heads for various compositions and sizes of pasta sheets. In addition to meeting the most diverse requirements, these specific components ensure reliability and improved precision features, characterised by durability, so much so that they do not require the use of spare parts. In addition to the central operating panel which manages the entire production, each machine is equipped with a specific control panel through which it is possible to set all parameters and save recipes. The use of the highest quality materials and components and the experience gained throughout years of busi-

ness in the food sector, allow the B.S. company to produce systems with guaranteed reliability, durability and precision (rapid size change, easy cleaning operations, safety, lowmaintenance, etc...) accompanied by a complete assistance service. B.S. always takes the hygiene aspect into consideration, and for this reason, all the machines that it offers on the market are equipped with an innovative, efficient and complete, rapidsanitising system, so much so that without the use of keys, all the components in contact with the product can be removed; this method is perfectly appropriate for the automated line. Lastly, news that interests B.S.: the collaboration with Storci S.p.A., which has led to the foundation of a company network, capable of providing the food market with efficient and complete systems for the production of ready-cooked pasta-based dishes, the Storci B.S. Network.

06/03/15 12:23

IFM 2/14 CampagnaLasagneCIBUS2014ok-NOcibus 3

03/03/15 10:18

Tailor made solutions Cad Project Srl is specialized in design, manufacturing, and installation of machines and plants for the dairy and food industry

ad Project Srl is a dynamic company that works closely with the client as to meet every requirement. It has a trained staff and qualified collaborators who are always ready to face new challenges, adapting to evolving technology and market. Machines and plants are modern, engineered and manufactured with practicality mind and limited maintenance. Thanks to use innovative and technological tools, Cad Project can grant tailored solutions. The entire production cycle is done at the factory in San Pietro Mosezzo: seasoning plants (brining machines, dry salting machines, brushing machines, punching machines, and peeling machines) portioning machines (manual, semiautomatic and fully automatic) and wrapping machines. All the projects are carefully designed in such a way that the traditional techniques blend with those of automation.

Seasoning machines: Dry salting machines Salting machine for cheese such as Pecorino Romano, Gorgonzola and Pecorino, series SAT. The machine allows the automatic salting on the plans and on the round side of the cheese.During the processing cycle the salt is completely recovered. The salt quantity is set by operator panel. Production of Pecorino Romano: 300 wheels per hour; Gorgonzola: 600 wheels per hour.

Cad Project Srl, leader in ultrasonic and fixed weight cutting, boasts a vaste range of machines and plants, such as:

Brining/Brushing machine This machine allows the brushing or brining (water and salt) of the whole form of cheese. The machi-

CAD PROJECT Anuga FP 1-15_corr.idml 3

Dry salting machine - Trockensalzung Maschine

ne brushes the form of cheese with wet brushes. There are constant throws of water and salt. Production: 300 forms per hour Punching machine The wheels of cheese are loaded into the machine and in automatic they are punched. Production: 500 forms per hour Peeling machine These machine carries out automatic peeling of Gorgonzola. The peeling is done by self-blade on the round forms and with harmonic steel wire on the plans. Production: 60 wheels per hour

02/03/15 14:25

Automatic portioning machine: Ultrasonic portioning machineto fixed weight (Gorgonzola, Fontal, Gouda, Asiago, Edam, pecorino, traditional ricotta, caciotta, also filled), series ITDX. The machine carries out the portioning into slices to fixed or variable weight and it is set by operator panel. The cut is made by ultrasound blade. By the operator panel it is also possible to setting the “waste”: spread it on the half form or to have a slice of different weight (choosing whether the first or the last). Production: 60 piece per minute. Fixed weight portioning plant of Grana Padano, Parmigiano Reggiano and Pecorino Romano, series PGL. For Grana Padano and Parmigiano Reggiano, the whole form is loaded on conveyor belt, weighed before a cutting unit automatically cuts it into two halves, cut

Ultrasonic portioning machine Portionieren Ultraschall-Maschine

the core and slices.The cut is made by stainless steel blade. Production: 40 piece per hour For Pecorino Romano, the whole cheese is weighed and cut into discs, each of which can be cut in two halves and then into slices that go on a conveyor belt. Production: 50 slices per minute. Automatic portioning machine to fixed weight for various dimension of provolone, series PPSX. The cut group is made by ultrasonic blade. The slices portioned on moved by conveyor belt and bring up to packaging line. The portioning can be of variable pieces or fixed weight set on the operator panel. Production: 60 pieces per minute. Automatic portioning of the blocks of soft cheeses (also filled), series TPX. The width of the slices is set by ope-

rator panel. Every slice is automatically placed into plastic containers. The machine is provided of 4 rows of plastic containers. The cut is made by ultrasonic blade. Production: 60 pieces per minute. Ultrasonic portioning line to fixed weight, placing into plastic containers and connecting with packaging line, series TZX2T. The production data are set by operator panel. The half form of gorgonzola are loaded on the conveyor belt and automatically the line cuts into half (therefore 1/4 of form) and after in fixed weight slices. Then they are placed in plastic containers. The cut is made by ultrasonic blade. Thanks to two heads of portioning is get high production. Production: 60 pieces per minute.

Fixed weight portioning plant Festgewicht Portionieren

MaSSgeschneiderte Lösungen Cad project srl in aufbau, erzeugung und installation von maschinen und anlagen für die käseindustrie und lebensmittelindustrie spezialisiert

ad Project Srl ist ein dynamisches Unternehmen das eng mit dem Kunden wie für jede Anforderung lösen. Es verfügt über einen Stab ausgebildeten und qualifizierten Mitarbeitern, die immer bereit sind, neue Herausforderungen anzunehmen, die Anpassung an den sich entwickelnden Technologie und Markt. Maschinen und Anlagen sind

CAD PROJECT Anuga FP 1-15_corr.idml 4

modern, entwickelt und hergestellt, mit Funktionalität und begrenzte Instandhaltung. Dank der innovativen und technologischen Werkzeuge verwenden, können Cad Projekt maßgeschneiderte Lösungen zu gewähren. Der gesamte Produktionszyklus wird im Werk in San Pietro Mosezzo getan: Industrieanlagen für die Reifung (Einzalen Machine, Trocken-

salzung Maschine, Bürstmaschine, Stanzmaschine und Schälmaschine), Industrieanlagen für die Portionieren (handbetrieb, halbautomatisch und automatisch) und Verpackungsindustrie Anlagen. Alle Projekte werden sorgfältig studiert, in einer Weise dass die traditionellen Techniken sind kombinieren mit diese von Automatisierung.

02/03/15 14:25

Cad Project Srl, Marktführer im Sektor Ultraschall und Festgewicht Schneiden, bietet eine breite Palette von Maschinen und Anlagen, zum Beispiel: Industrieanlagen für die Reifung: Trockensalzung Maschine Trockensalzung Maschine für Käse wie Pecorino Romano, Gorgonzola und Pecorino, Serie SAT. Die Maschine erlaubt die automatische Salzung über die Pläne und auf der runden Seite des Käses. Während des Verarbeitungszyklus wird das Salz vollständig erholt. Die Menge an Salz Bedienerkonsole eingestellt. Produktion: Pecorino Romano 300 Formen pro Stunde; Gorgonzola: 600 Formen pro Stunde. Einsalzen / Bürstmaschine

Diese Maschine ermöglicht die Bürsten oder Einsalzen (Wasser und Salz) der Form von Käse. Der Maschinenbürsten die Form von Käse mit nassen Bürste. Ständig gibt es wirft von Wasser und Salz. Produktion: 300 Formen pro Stunde. Stanzmaschine Die Formen von Käse in das Maschine eingelegt und werden in automatischen gestanzt. Produktion: 500 Formen pro Stunde.

Automatische Portionieren Maschine: Portionieren Ultraschall-Maschine, um Festgewicht (Gorgonzola, Fontal, Gouda, Asiago, Edam, pecorino, traditionell ricotta, caciotta, auch gefüllt), Serie ITDX. Die Maschine führt die Portionierung in Scheiben zu festen oder variablen Gewicht und durch Bedienerkonsole eingestellt. Produktion: 60 Stück pro Minute.

Schälmaschine Dieses Maschine führt eine automatische Schäl Gorgonzola. Das Schälen erfolgt mit ein Klinge auf dem runde Formen und mit harmonischen Stahldraht auf dem eben. Produktion: 60 Formen pro Stunde.

Festgewicht Portionieren Anlagen für Grana Padano, Parmigiano Reggiano und Pecorino Romano, Serie PGL. Für Grana Padano und Parmigiano Reggiano, die Form wird auf das Förderband geladen; die Form wird gewogen und in zwei Hälften geschnitten, entfernen der Mitte des Käses, anschließend werden die Scheiben

Fixed weight portioning machine Festgewicht Portionieren Anlagen

Ultrasonic portioning machine Portionieren Ultrascall-maschine

Ultrasonic portioning line Linienfestgewicht mit Ultraschallschneiden

geschnitten.Der Schnitt wird durch Klinge aus rostfreiem Stahl gefertigt. Produktion: 40 Stück pro Stunde.

der Bedienerkonsole wird wenn in der Anzahl der Stücke geschnitten oder Festgewicht eingestellt. Produktion: 60 Stück pro Minute.

Linienfestgewicht mit Ultraschallschneiden, Einschubfach und verbinden sich mit Verpackungsmaschine, Serie TZX2T. Produktionsdaten werden an der Bedienerkonsole eingestellt. Halb Formen Käse Gorgonzola werden auf das Förderband geladen und in automatisch halbiert (1/4 of Formen); anschließend, Scheiben sind in Festgewicht geschnitten. Jede Scheibe wird automatisch in eine Kunststoffschale eingefügt. Der Schnitt wird durch eine Ultraschallklinge gemacht. Dank zwei Sprengköpfe Portionieren Sie viele Produktions erhalten. Produktion: 60 Stück pro Minute.

Für Pecorino Romano, die Form der Käse gewogen und in Scheibe geschnitten. Jede Scheibe ist in zwei Hälften in Portion geschnitten und dann. Alle Portionen auf einem Förderband ausgegeben werden. Produktion: 50 Scheiben pro Minute. Festgewicht Portionieren Anlagen für verschiedene Größen von of provolone, Serie PPSX. Scheiben mit Ultraschallklinge geschnitten werden durch einen Förderer zu der Verpackungslinie transportiert werden. An

CAD PROJECT Anuga FP 1-15_corr.idml 5

Automatische Portionieren Maschine für Blöcke von Weichkäse (auch gefüllt), Serie TPX. die Dicke der Scheiben wird durch der Bedienerkonsole entschieden. Jede Scheibe wird automatisch in eine Kunststoffschale eingefügt. Die Maschine ist mit 4 Reihen von Kunststoffbehältern vorgesehen sind. Der Schnitt wird durch eine Ultraschallklinge gemacht. Produktion: 60 Stück pro Minute.

02/03/15 14:26

VisiAtFLEX at the

Innovation Hall 8.1 59/ in action: S tand BB 51 SpiralVeyor® SVs for primary packages!

how AMB d Tec S o o F a Anug

mbaFlex, the global leader in spiral conveyor solutions, has just supplied 12 narrow belt SpiralVeyors from its SVs series for installation at the facilities of a leading global snack manufacturer in Mexico. The units will elevate tall standing packages of savoury crackers from just behind the primary packer. The AmbaFlex units have been chosen by this multinational because their compact build and high uptime. The SVs series is the smallest narrow width spiral conveyor in the extensive SpiralVeyor® family. It comes with narrow width belt of 100mm (4”) or 140mm (5.5”). It is unique because the smallest diameter is just under one meter (3ft). And, as standard with AmbaFlex, it can carry high loads at high speeds and can easily cross multiple floor levels in one go. It has been designed as an elevator, portal or accumulator for primary packing lines. Its applications can range from drinks, food packing and cosmetics up to assembly lines.

Spiral conveying. Straight up. as the market leader in spiral conveyors in the bottling and canning industry we think of solutions for elevating and accumulating cans and bottles. It’s what we do. at ambaflex it’s not just about building the right equipment, it’s about developing a special solution for you. Here’s to spiral conveying. Spiral Elevators & Accumulators for pack, single file and mass flow handling.

One more proof of AmbaFlex’s leading position in Spiral Conveyor solutions.

By amBaflex | www.amBaflex.com AMBAFLEX FP 1-2015.indd 1

05/03/15 15:53

Professionalism, quality and consistent hard work have earned the F.B.L. trademark worldwide recognition and admiration

hanks to forty years of experience, F.B.L. is now a leading company in the glass and metal packaging industry (jars, bottles and tins) for food products such as jam, honey, tomatoes and tomato products (sauces, pureed tomatoes, tomato paste, ketchup), foods preserved in oil, pickles, fruit juices, mayonnaise, etc… F.B.L. is specialized in the manufacture of the following machine:  Automatic depalletizer totally build-up in stainless steel AISI 304, for empty containers as metal cans, glass jars and glass bottles.  Blower machine (universal or twist model) totally build-up in stainless steel AISI 304, suitable to clean by air or water or steam injection, the inside part of emp-

FBL FP 1-15.indd 3

ty containers as metal cans, glass jars and glass bottles.  Linear vibrating filler machine totally build-up in stainless steel AISI 304, suitable to fill glass jars and metal cans with food products as olives, small onions, cucumbers, artichokes, capers, mushrooms, cherries, mixed vegetables, fruit salad, etc…  Rotative vacuum filler totally build-up in stainless steel AISI 304 and AISI 316 in the parts in contact with food product, suitable to fill under vacuum preserving

liquid as olive oil, sunflower seedoil, saltwater, vinegar, syrup, etc…  Rotative piston filler totally buildup in stainless steel AISI 304 and AISI 316 in the parts in contact with food product, suitable to fill thick or semi-thick food products as jam, tomato paste, honey, sauces, cream, ketchup, mustard, mayonnaise, etc…  Linear capping machine totally build-up in stainless steel AISI 304, suitable to close under vacuum by steam injection, glass jars/bottles provided by twist-off metal caps of different size. Tunnel pasteurizer-cooler totally build-up in stainless steel AISI 304, suitable for the thermic treatment of metal cans, glass jars, glass bottles filled by fruit juice, beer, jam, tomato paste, vegetables sauces, pickles, etc… Vacuum detector suitable to check if glass jars/bottles provided by twistoff metal caps with “safety button” are well closed with vacuum.

19/02/15 13:29

Senza titolo-1 1

24/09/14 10:09

ECO DRYERS... THE MOST ... EASY, CONVENIENT AND HEALTHY WAY TO PRESERVE THE PRODUCT. Tred Technology: an evolving company

red Technology s.r.l. has been operating for several years in the food industry, specializing in the design, construction and sale of plant and equipment for the food processing. The strengths are many and surely all be traced back to the most important: to possess within itself all the necessary resources to respond concretely to the needs of the customer. The sales office, in collaboration with the technical department, follows its customers during all stages from initial consultation to the final testing. All this is supported by the latest generation of three-dimensional software that will give the customer a clear image and describe how his lab will be when completed and a simulation of the processing flow of the product. Further competence concerns technological research considered as the study and evaluation of new solutions aimed at both the product and the process. The company mission is to design and implement innovative plants transferring know-how to its customers, responding with precision and reliability to the specific needs of the productive sector, all aimed at obtaining lower consumption in terms of energy and operating costs. The production lines of the company are composed of the following plants: • drying, • drying of meats and cheeses, • transformation of fruit and vegetables in sauces, past, juices jams, sottolii

TRED TECHNOLOGY Anuga FP 1-15.indd 3

Mod. Eco Evo • transformation of milk into dairy products • processing fresh and dried chestnuts • processing for the production of truffle pate, creams, sottolii and conservation of frozen products In recent years the company has focused all its forces especially in innovation and in drying technology, with great success on a national and international level.

Drying: technological process for the food storage Drying is a preservation technique of the food that consists in the elimination of water of crystallization or establishment of foods through atomization and circulation of hot air currents in certain conditions of humidity and ventilation. In fact, the purpose of drying is to bring the free water within the food by extreme values of 80-90% at a minimum percentage of 5%, the condition in

11/02/15 18:40

which the chemical reactions are greatly slowed down and the activity of the enzymes are absent. It is just the water present in the products that cause the proliferation of microorganisms such as mold and bacteria in the presence of free water, causing an ideal environment to multiply. At the beginning of the drying process, the water abundantly migrates from the inner layers to the most external through the porosity of the food and comes to the surface and then it evaporates due to the hot air stream that flows around the product; subsequently there is a migration of residual water that spreads outwards very slowly; drying is finally finished, the food tends to a thermo hygrometric equilibrium with the surrounding environment and it is ready to be stored at room temperature without any change.

Dryers eco: quality ‘and savings It ‘s well known that the technology base of the industrial processes of drying is generally represented by the management of the three basic parameters such as air temperature, humidity and speed. The temperature is a very important parameter since it affects the quality of the final product. An increase of the air treatment temperature definitely reduces the drying time, that happens in the driers commonly called ovens, but with negative effects on the quality of the final product that loses all of its organoleptic properties because the nutrients are degraded. In fact, the insoluble carbohydrates are partially hydrolysed generating the phenomenon of caramelization, the proteins denature and harden and lose their ability to absorb water, lipids become partially oxidation products, decreases the vitamin content of the product and its tissues are rancid, making the product less digestible. The temperature increase is necessary in dryers where the air

TRED TECHNOLOGY Anuga FP 1-15.indd 4

that invests the product is not dehumidified, and then to dry must reach temperatures of at least 60 ° C with air treatment at low initial moisture, and temperatures up to 80-90 ° C Air-treatment with average initial moisture. In our dryers instead, the treatment of products takes place with dry air and at low temperatures reflecting positively on the quality of the product because it does not alter the fragrance, color and aroma, the product will have a good ability to rehydrate ensuring a high QUALITY INDEX ‘. The patented technology of our systems not only takes into account the temperature, but also guarantees an optimal air distribution on the product and its proper dehumidification, allowing to standardize and reduce the duration of the work cycle. Careful studies have allowed us to develop a system for the diffusion of air that is distributed uniformly on the individual trays, alternating its ventilation on both sides of the chamber. This has allowed us to eliminate the duty of handling the individual trolleys and / or trays

during the working cycle. The drying cycle starts with the air that is drawn from outside, filtered, dehumidified and heated by the electric heaters, heat exchangers of steam or gas exchangers, acquiring a greater hygroscopic power. The movement of the air is caused by fans in the drying chamber, through suitably dimensioned cross sections, ensuring a homogeneous flow that laps the product. Finally the air, after collecting the moisture from the product, is ejected from the chamber. This process takes place continuously. The right combination of these elements makes our dryers “fast” with processing cycles reduced to almost a half compared to the time spent with traditional means and / or drying machines and “efficient” for low running costs and reduced power energy obtained by a heat recovery system. Our ECO line of dryers is aimed at companies that have the need to dry or desiccate their products in a completely natural way, with no added salt, extolling their final

Mod. Eco8

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Mod. Eco2 quality, keeping intact the organoleptic properties. It is also possible to manage the level of moisture present in the final product so to have dry or semi-dry food. These machines are ideal for the treatment of different products, from traditional fruits, vegetables, pollen, aromatic and medicinal herbs, the short pasta, mustard, sheets of sugar, meat, sea cucumber, seaweed, silk and other products that require this process . Our systems are designed to meet any corporate needs: what and how much to dry. Our dryers are versatile and can be adapted to any product, giving you the opportunity to work in different modes: ventilation only; ventilation with dry air; ventilation with heated air; ventilation air dehumidified and heated. On how much you want to dry you can choose among a wide range depending on the quantities of fresh product to be processed per cycle. The ECO line is composed of the following models: • Eco Evo with a load capacity of fresh product between 20 and 80

TRED TECHNOLOGY Anuga FP 1-15.indd 6

kg per working cycle; it looks like a mono- block that consists of a processing chamber in which are placed 20 PVC food trays where to place the product to be dried. Ideal for farmhouses and small workshops; • Eco2, with a load capacity of fresh product between 50 and 180 kg per working cycle; comes as a treatment chamber built in insulated panels and covered in pre-painted sheet in which is placed a stainless steel trolley with 40 PVC food trays where to place the product to be dried; • Eco4 with a load capacity of fresh product between 70 and 360 kg per working cycle; comes as a treatment chamber built in insulated panels and covered in pre-painted sheet in which are placed two stainless steel trolleys with 80 PVC food trays where to place the product to be dried; • ECO8 with a load capacity of fresh product between 100 and 720 kg per working cycle; comes as a treatment chamber built in insulated panels and covered in pre-painted

sheet in which are placed four stainless steel trolleys with 160 PVC food trays where to place the product to be dried; • Eco16 with a load capacity of fresh product between 200 and 1400 kg per working cycle; comes as a treatment chamber built in insulated panels and covered in prepainted sheet in which are placed 8 stainless steel trolleys with 320 PVC food trays where to place the product to be dried; • Eco24 with a load capacity of fresh product between 300 and 2,000 kg per working cycle; comes as a treatment chamber built in insulated panels and covered in prepainted sheet in which are placed 12 stainless steel trolleys with 480 PVC food trays where to place the product to be dried; By Model ECO4, the plants occur modular and therefore can be purchased by customers at a later date to deal with increases of their production or they can work in a disconnected manner depending on the amount or type of product available. They can also be equipped with the following optional features: PLC for programming and storage of the work cycle even in case of black-out; product weighing system positioned within the chamber; PVC food mats that you lay the on trays so you can dry more layers of the same product, usually in slices, which requires an appropriate separation, as onions, apples, etc. In the design and realization of the ECO dryers the company in addition to having edited the technological aspect, the firm has followed a policy that places the customer at the center of their choices, protecting and safeguarding the safety and the health of the operators, choosing to make machines with strictly Italian material, environmentally friendly and CE marked. Finally, the company has also paid attention to the delicate design typical of the “Made in Italy”.

11/02/15 18:40

equipment for refrigeration, storage and transportation of fresh and frozen food

or over 50 years, Zanotti Spa has been designing and manufacturing equipment for the refrigeration, storage and transportation of fresh and frozen food. Founded in 1962 as a family-run business with the conception of the new and revolutionary â&#x20AC;&#x153;uniblockâ&#x20AC;? system, a complete cooling system that is autonomous and ready to be used for small needs, the management changes made in 2002 led the Zanotti company towards international grounds and turned it into a managing structure that was better prepared to face competitors worldwide. Over time, Zanotti has improved its series, which are now the most complete offers available on the market. Zanotti can meet the food cooling needs of the entire cold chain, thus, of the preservation of raw materials, of their processing, storage and distribution to supermarkets, specific shops or restaurants. The units designed for refrigerated transpor-

ZANOTTI FP 1-15.indd 3

tation complete the series and ensure foods are handled safely. The products developed by Zanotti cover the needs of small to medium-sized cooling necessities, as well as the needs of logistic and storage centers: monoblocks, multicompressor stations, condensing units and cooling systems for food, but also for the aging of cold meats and cheeses, to refine wines or to dry grains in silos. The diesel unit completes the cooling chain with its split battery system or others, which were specifically designed for the short, medium to long distance transportation of food. The industrial division designs and implements equipment for ice tracks, like the new ones of Courmayeur and the Arena of Minsk, which is the biggest one in Europe. Recently, the company acquired a new contract to make a track, with Olympic features, in the new ice stadium of Kazakistan. The works will

soon begin. The installation will be implemented with the latest freecooling technologies that use the cold from outdoors at certain times of the year. Recently, Zanotti was chosen by a major airline of the United Arab Emirates to make a system for their new catering center for a value of 21 millions of dollars; in the international airport to increase the production of 260,000 meals a day that will be distributed on board of the new Boing fleet. Itâ&#x20AC;&#x2122;s one of the biggest and most modern structures of this kind worldwide and, therefore, it requires highly reliable systems, top notch final touches and strict hygienic conditions with regards to the equipment. As a result of this important contract, Zanotti recently won the tender for the supply of a similar installation; which should be implemented in the new airport of Muscat, in the Sultanates of Oman.

04/03/15 18:28

Other successes ensure the reliability of the Zanotti installations, implemented worldwide, such as the one of the Kabardino-Balkaria Republic to design and provide an installation to preserve apples in a controlled atmosphere for long periods, up to 7 months. Here, Zanotti has crushed the German competitors by presenting projects with advanced technologies that use intermediate non-toxic fluids from a nutritional viewpoint. Nationally speaking, Zanotti has completed works with a leading Italian cheese manufacturer by implementing an aging system of the highest level thanks to the latest technologies; maximum energy savings with low operating costs, maximum reliability to reduce maintenance and to ensure the continuity of operations through centralized

ZANOTTI FP 1-15.indd 4

management and with a supervision system. Today, Zanotti Spa is an International Group with production plants in Spain, England, Brazil, China and it counts on a strong network of certified suppliers who provide expertise and assistance worldwide. The quality of the Zanotti products is the primary concern of the production unit. Actually, the products have been ISO 9001 certified in Italy, they have received the EC marking in Europe, the Gost in Russia and the UL in the US for several years now. These markings and certifications are based on the local standards of quality. The attention devoted to customers and the flexibility of the products are

essential characteristics for Zanotti: investing in research and development to better meet customer demand by providing more convenient solutions in terms of energy savings and reliability of use is a priority. The know-how Zanotti acquired over 50 years also concerns the environmental aspects involved since the products are developed to provide low energy consumptions and reduced noise levels; as to meet the current technological trends that aim to contain greenhouse gas emissions. This is how the BESTCOPÂŽ technology was created. It is applied on the motorized condensing units that are manufactured by Zanotti to improve the efficiency and energy consumption levels of the cooling equipment. This basically can be translated into energy savings (from 15 to 20% depending on the different environmental conditions). The technological research is at the base of the investments Zanotti allocates every year to better meet the needs of the customersâ&#x20AC;&#x2122; requirements by taking their work needs and the greenhouse gas emission standards into consideration. Innovation, energy savings, quality and competence are the key words that best describe the works implemented by Zanotti up to today and they also represent a promise for the future.

11/03/15 10:05

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02/03/15 15:34

Food processing plants for the food industry

enco SpA, established in 1984, has been producing food processing plants for the food industry for over 25 years. The company’s today’s activity includes not only the manufacture of machines and complete lines to process fruit and vegetables into semi-finished products, but also process lines for finished products. Close interaction and experience sharing with its customers have enabled Fenco SpA to offer always to best technical solution. The company’s offer includes the following:

FENCO Anuga FP 1-15_corr.idml 3

Lines for semi-finished products • Tomato processing for the production of all its by-products such as concentrate, pulp, peeled tomatoes and cube tomatoes; • Processing of European and tropical fruit, and carrots into natural and concentrated purées, and into clarified or turbid concentrated juices: • Vegetables processing lines to produce preserves in any preserving liquid • Processing of fruit and vegetables for following deep-freezing or drying Lines for finished products • Production and packaging lines for tomato-based juices and sauces • Fruit juice production and packaging lines

• Jam and marmalade production and packaging lines • Candid fruit production and packaging lines • Milk and milk by-products (cheese and yogurt) production and packaging lines • Air and water pasteurizing and cooling lines for packed ready meals • Fluid and spiral deep-freezing plants Fenco SpA banks on a team of qualified technicians and technologists who are at the customers’ disposal from the design stage right through the installation, start-up and personnel training. Fenco’s flexibility guarantees tailored solution upon customer’s requirement.

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GRACO SOLUTIONS FOR THE FOOD INDUSTRY Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials. The range of SaniForce Diaphragm and Piston pumps, along with a pioneering Tank-Free Hot Melt Delivery System for case and carton sealing applications, a range of industrial lubrication products and the Hydra-Clean pressure washer, offer a solution for several applications in the food industry.

he company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Graco develops high quality pumps and systems which offer great reliability and durability, and provide the best return on investment ratios on the market. Moreover, Graco offers a permanent spare-part service, 5 to 15-year product guarantees, and has a network of local experts with a wide range of technical skills and applications.

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SaniForce™ Graco is an expert in low pressure diaphragm air-operated pumps (less than 8 bars) and high pressure piston technology (up to 250 bars). Diaphragm pump technology pumps the product gently, protecting its integrity and results in a very low shearing rate. This technology also makes it possible to pump products containing soft pieces. As the pumps work using compressed air, they can also be used for the circulation or continuous supply to conditioners,

spray or dosage heads. Highly viscous products, such as patés or concentrates, can be pumped by piston pumps, even over long distances. For the unloading of barrels and containers, Graco offers its expertise in thick-product extrusion (in the automobile industry for example), adherence to the strictest food standards (3A, EC 1935, FDA) and its high level of manufacturing quality, providing tailored solutions to difficult pumping or food product barrel emptying situations.

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Graco has a wide range of over 30 stainless steel 316 SaniForce™ units, with a dual air-operated column, low or high pressure pumps which can empty a 200-litre barrel in less than 2 minutes. The unique inflatable joint technology makes it possible to scrape the edges of the barrel effectively and manage all barrels measuring 49 to 61 centimetres in diameter. Straight or tapered barrels are managed by automatically adapting the inflation pressure as the emptying process progresses, from the top to the bottom of the barrel. The rate of discharge is 99%, reducing product losses in the barrel. The follower plate and pump shut the upper part of the barrel, providing clean and safe working conditions. The escape of air is diverted from the upper part of the barrel for more cleanliness and food safety. As the unloaders are designed with numerous “tri-clamp” connections, it can be dismantled quickly and manually, and can therefore be easily, quickly and thoroughly cleaned. Once the operation is complete, the air purge at the bottom of the barrel and the deflation of the joint make it possible to reassemble the pump/plate outside the barrel easily, at no risk to the operator.

Invisipac™ While traditional hot-melt systems use large tanks to heat adhesive to a liquid form, the InvisiPac system is tank-free and its compact melting chamber processes pellets in small batches. Adhesive only spends a short amount of time at high temperatures, so there is significantly less char formation than in traditional tank systems. Less char eliminates plugged nozzles and greatly reduces overall system maintenance.

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Operators no longer need to go through the time-consuming process of tank scraping and cleaning as there is simply no tank involved. The end result is enhanced production line efficiency and less down-time, which means significant savings in both time and money for customers. In addition, start-up times on an Invisipac production line are approximately 10 minutes, compared to a 35-minute start-up for traditional hot-melt systems that use a tank to heat adhesives. By using an automatic feeding system, the Invisipac system eliminates thermal shocks, reduces contamination and provides an automated and safe supply of hot-melt to the melting unit. Its integrated vacuum system is used to feed adhesive to an inline melter. An ultrasonic sensor monitors adhesive in the chamber, and additional adhesive is automatically added based on application demand. The InvisiPac’s efficient heat transfer design provides an equivalent or better adhesive flow than many hot melt tank systems. The result? A continuous flow of adhesive during production that significantly reduces the time adhesive sits at temperature. Less time at high temperature means less char, less maintenance and more uptime. It is really innovative hot-melt equipment for the packaging industry. Production line operators can also learn to use the system very quickly through its clear graphic display and embedded diagnostics, which also saves Graco customers significant service time. Significantly improved heat-up time is achieved through the product’s intuitive power management system and multi-zone heat controls. These minimize power consumption, whilst maximizing production line performance.

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High technology heat for over 50 years ICI CALDAIE 50 YEARS OF HISTORY

ICI CALDAIE is a company with over 50 years of history and experience in energy management and heat production.

t was established in 1958 in the province of Verona as a manufacturing company for the production of steel boilers with a high content of water for industrial processes. This is a sector in which it currently holds a worldwide leadership position by providing medium and high power generators for the production of high efficiency energy in the residential and industrial sectors. Experience gained over the years in the industry, has allowed the company to transfer the know-how in the design and manufacture of industrial steam boilers to that of boilers for residential and commercial markets, with particular specialization in the construction of centralized systems. Armed with this rare competence, ICI CALDAIE decided to focus on the international market, undertaking the process that led to the attainment of the international certification ISO 9001/94 and ISO 9002 in 2003 and established itself as a leading company in the international arena. The concept of “high-technology heat” that has always guided the company, has now started to materialize with the management of heat generation systems and a new philosophy that puts customer satisfaction at the centre of the company. In this regard, ICI CALDAIE combines the supply of high quality products and innovation with the best service, accompanying the Client in the choice of the most suitable system for the maintenance, management and control of the system,

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guaranteeing the best performance and highest energy savings during use. It is a time of great innovation for ICI CALDAIE which has enriched its product range by introducing satellite modules able to make the user autonomous and at the same time allow significant savings in terms of efficiency compared to traditional boilers. Market entry of new products and services is combined with another challenge, the design and development of hardware and software for intelligent system management. In 2009, eterm® was created, an electronic management system for maximum efficiency and responsible use of energy in heat generating systems, including integrated systems.

Today ICI CALDAIE is a benchmark for companies operating in the sector of steam generators for industrial processes and heating. The pioneering and innovative spirit that distinguishes it, still pushes the company to invest in the research and development of projects that aim at creating new energy systems with low environmental impact, exploring new applications, new technologies and alternative energy sources. Among the latter, great resources are being invested in heat production from hydrogen for the residential market, with technology that can enable multifamily units to be selfsufficient in terms of energy production, reduce emissions to zero and sell the excess energy on the network.

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agenziatecnodue.com

Your experience. our technology. amazing results.

ASX and ASGX EN SUPERHEATED WATER BOILERS The high water content and the large exchange surface allow optimal climatic conditions to be created for the drying process of the mixture at a constant temperature and humidity, thereby guaranteeing minimised operating costs and maximum reliability for each work load. The best technological solution for a perfect product.

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CORE Focusing on energy efficiency has become necessary and essential for those who work in the industry, not only in terms of the product but also in terms of the service; differentiating oneself today means having the ability to offer clients advanced technological solutions targeted to their specific needs and a professional and consultative approach. ICI CALDAIE has made energy efficiency, environmental sustainability and cost savings for users the key points of their research and development, a philosophy that has led it to become among the most valued companies in the industry. All of this is combined with a global service for the Client, with the company offering itself as a partner and consultant with services ranging from preliminary energy audits to testing and ordinary and extraordinary maintenance of the system, relying on the flexibility of production able to handle customization even originating from the product in response to market demands, regulatory requirement or critical installation specification. It is now present in the world with five branches in England, Spain, Russia, Romania and Kazakhstan, and seven sales offices in Belarus, Ukraine, Poland, Brazil, China and the United States. It also makes use of close collaboration with an extensive worldwide network of strategic

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partnerships active both locally and internationally, in order to further increase its international presence and ensure global coverage. ICI CALDAIE products for the commercial market range from high-efficiency heat generation to heat supply in individual commercial units, while industrial applications vary in scale and range from steam boilers complete with burner and electronic control to â&#x20AC;&#x153;turnkeyâ&#x20AC;? central heating plant, focused on solutions with high energy efficiency. The production plant of ICI CALDAIE is located in the province of Verona, at the headquarters of the company, covering more than 30,000 square meters. The equipment and machinery are the most advanced, specialized in mass production, in steel processing including that of special steel such as stainless steel with Titanium necessary for the production of condensing generators, and in the production of powerful individual generators on order. Production is specialized in processing plasma cutting, robot welding, hot forming and processing of thick steel plate, shaping corrugated combustion chambers, all with the assistance of control systems such as welding X-rays, penetrating liquids and ultrasound. These skills are combined with specialization in associated production capacity:

laser or plasma cutting, punching, robot bending and laser welding in high volume. The boilers manufactured are completely designed in-house by highly skilled engineers with the help of CAD stations and thermofluid dynamic algorithms, which are then validated in the Research and Development Laboratory where it is also possible to inspect high-power boilers.

ENERGY EFFICIENCY Energy efficiency, environmental Sustainability and Cost Savings are the key points of the new era of technologies which ICI Caldaie S.p.A. aims to use to expand its core business. Making the Central Heating Plant of its clients more efficient and providing a higher yield in terms of productivity and cost savings related to reduced consumption of fuels used in production processes is the focus of ICI Caldaie, maintained with a strong will and success. Through technical and economic verification of the plant operation and management costs incurred by its clients and through the preparation of a Global Analysis of Energy efficiency, ICI CALDAIE is able to identify potential areas needing quick intervention and solutions that can be offered to meet the objectives identified. In a historic moment like the present, ICI Caldaie wants to bet on the future economy of the country starting with the manu-

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facturing companies, by offering them a service of overall Energy Efficiency Management.

QUALITY Strong competitiveness in the international market, the elimination of customs barriers and demand that is increasingly oriented to high quality standards, have led ICI CALDAIE to develop a new culture of quality, based on the belief that meeting the needs of the client and respect for stringent quality standards are prerequisites for the progress of companies. In 1993, ICIM (Institute of Industrial Certification for Mechanics) certified the Quality Management System of ICI CALDAIE according to the Italian, European and international standard, UNI

EN 29002 (IS0 9002); in June 2002, BVQI (Bureau Veritas Quality Insurance) awarded ISO 9001/94 to ICI CALDAIE and in April 2004, the ISO 9001/00 Vision was awarded. All ICI CALDAIE models carry the CE mark according to the related standards. The high pressure boilers are built in accordance with the Pressure Equipment Directive (Directive for gas appliances and pressure vessels). The company also has multiple national certifications for export purposes to many countries that require very restrictive hydraulic and mechanical tests such as ASME “American Society for Mechanical Engineers” certificates. The certifications awarded acknowledge the efforts made by ICI CALDAIE and inform the market that the meth-

ods adopted comply with international regulations to ensure the best quality standards. In this context, the development of all new products in compliance with increasingly stringent European regulations for fuel consumption and emissions, is entrusted to a Research and Development laboratory equipped with modern tools to verify the reliability and performance of boilers. Each product is designed by the Engineering department and equipped with modern networked CAD stations. The preparation of semi-finished products is done with laser cutters and CNC machines. The perfect welding of the elements is ensured by modern robots and each boiler is subjected to severe testing which certifies its reliability.

leader in packaging in modified atmosphere

great success! General System Pack was awarded at the last edition of the international exhibition Interpack, held in Germany in May 2014, confirming the undoubted validity of horizontal flow pack packaging machines and automatic loading systems. Strong focus on long dwell welding systems has allowed GSP to emerge as a market leader in the sensitive

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sector of modified atmosphere packaging (MAP). The GSP 65 BB BOX MOTION model aroused particular interest, created and designed to provide great versatility when used with food products. It extends shelf life using a hermetic envelope containing the right mixture of CO2 and nitrogen and makes the product look more appealing to the discerning end user. Ease of sanitising, accessibility and

rust resistance of GSP packaging machines and equipment further distinguish and qualify GSP Technology, even when applied to hostile environments such as production departments of frozen foods, dairy products, etc. Trusting General System Pack guarantees concrete and innovative solutions integrated with your needs, for the global packaging of your company.

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Thermal fluid spiral oven

Ever since the beginning in 1980, plenty of solutions have been produced in the field of deepfreezing, cooling, proofing and pasteurizing. All of them share versatility, complete automation and advanced technology. Today Tecnopool has completed its range of equipment with the spiral cooking system, which, thanks to its configuration, saves space and maintains a linear process

ecnopool was founded in 1980 in San Giorgio in Bosco (Padua) from a group established more than 50 years ago. Since the very beginning, the company managed to stand out in the field of equipment for food industry. Over the years, the company has worked intensely to develop systems that were reliable, versatile, effective, technologically advanced and completely automated. Today, with more than 3350 systems installed all over the world, the company can offer solutions for significant production capacity in a wide range of applications, to convey, cool, deep-freeze, proof, cook, pasteurize, age or heat bread, pizza, bakery products, vegetables, fruit, meat, fish and much more. The versatility of the systems means they can be adapted to preexisting production lines. Their remarkable flexibility also allows later modifications to adapt them, with a minimal investment, to new or different production demands.The newcomer to Tecnopool is the thermal fluid spiral oven, a spiral cooking system, which, thanks to its configuration, saves space and maintains a linear process. In this way, there is no need to use multiplying/demultiplying devices, which are very common in the lines with pans that use tunnel ovens. The spiral configuration best exploits the heating system that Tecnopool designed

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for this kind of oven. Compared to tunnel ovens, the absence of forced ventilation and the favorable air volume/product balance in the cabinet allow maintaining the same cooking time with a room temperature between 10 and 15 °C lower. In special cases, according to our experience, the difference can reach up to 30°C. Our spiral oven simplifies the production line and saves space and energy. The energy saving is obtained for three reasons: • Lower working temperature, thanks to combined radiation and convection heat transfer. This characteristic, in addition to the absence of forced ventilation, improves, compared to other systems, the quality of the cooking because the system can work at a room temperature that is 10 °C lower on average. • 20/30% higher performance compared to good air heating systems thanks to the thermal fluid heating system. • Higher overall productivity, thanks to the lower dehydration of the final product. In the case of bakery products, their final weight is around 1-2% heavier than in a conventional cyclothermic oven. Independently from the above, the dimensions of the thermal power plant are still based on the maximum requirements of any cyclothermic system, in order to work with the lowest temperature of thermal fluid. This means a lower fuel

consumption, a lower heating time and a longer life for the thermal fluid, beyond its theoretic expiration. As a matter of fact, in most cases the working temperature of thermal fluid is lower than 280 °C. This oven is designed for both medium and large companies: for the former, it is an excellent alternative to electric rotating ovens, which normally guarantee an excellent price/productivity ratio; for the latter, it simplifies production lines, with moderate investments and lower overheads. To conclude, Tecnopool wishes to communicate important news to all its potential customers, namely the opening of a test facility complete with makeup line, proofing chamber, spiral oven and deep-freezing room; by appointment, the facility is at the customers’ complete disposal to test the functionality and the quality of Tecnopool systems, as well as to evaluate the results of each step of the production on their own product. Everyone is invited.

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You don't need to be the biggest to do things better; you only need the will to do it. And to know how.

ision, mission and philosophy of excellence In a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing equipment and freeze dryers, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO machines are the result of many years of experience, research and development. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers.

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Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF technology with adaptable air flow. Our EASY Freeze technology is providing perfect shape of IQF product and no clumps - full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Freezing efficiency is maximized for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to enter into the freezer. EASY Freeze is considered as

the freezer with the most superior sanitation, giving the possibility to freeze different products one after the other without risk of cross – contamination. EASY Freeze is energy saving and trouble free solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological characteristics, such as: › Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; › The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; › Freezer design is made according to max. thermal load and max. surface

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Food Processing Machinery

EASY Freeze

EASY Freeze SPYRO

Complete solutions for Fruit & Vegetable Processing

Deaeration & Fruit Processing Solutions

The Art of Freezing & Processing

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occupied on the belt by the different products foreseen; › Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; › Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; › Very low weight loss, which is two times less than with vertical air flow › Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished. PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated pilot and production freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units. The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. The machine is made entirely in stainless steel (chamber, doors, hinges, shelf modules, trays etc) with shelf modules and vapour condenser contained inside the chamber.

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Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle.Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit which is purpose-built with capacity control to allow economical use of refrigerant. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having at least 50-100% higher capacity than any other pitting machine

on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. To get a better idea of what PIGO does, please visit the website www.pigo.it or just send an e-mail to info@pigo.it, they will be very glad to send their detailed offer, and also a DVD with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl.

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FBF ITALIA’S QUALITY IN THE WORLD

On-going innovation, exacting experimentation of special materials and strict quality controls allow FBF italia to guarantee maximum performance, durability, reliability and safety

BF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers, dosing systems and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to

guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sale services but also continuous relationship with constant, direct post- sale technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/ production, both in sanitary and aseptic design. The main utilization fields of the company machineries are:

› dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); › ice-cream industries; › food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); › cosmetic, pharmaceutical, chemi-

What do are HOMOGENIZERS WHAT WE WE we DO BEST BEST AREbest HIGH PRESSURE PRESSURE WHAT DO ARE HIGH HOMOGENIZERS & PISTON PUMPS High Pressure Homogenisers. & PISTON PUMPS www.fbfitalia.it

We’ve already already done done it it more more than than 3500 times We’ve times We have already done it 3500 more than 3000 3000 We have already done it more than and we will continue to do it better and better. and weand will continue to doon it better andso better. times still keep keep doing times and still on doing so. What do are HOMOGENIZERS WHAT WE we DO BEST AREbest HIGH PRESSURE errss ze niiz en g e o g & PISTONPressure PUMPS High Homogenisers. mo m o o times H We’ve already done it more than. 3500 We have already done.PPit. H more than 3000 and we will continue to do it better and better. . times and still keep on doing so.

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nizers

A complete complete A range to suit suit a a range to wide variety of wide variety of applications and and applications products products

We will be present at the following exhibitions:

A complete range to suit a wide variety of applications and products Hall 09.1 Hall 09.1 Stand A030 - B031 Stand A030 - B031

BTA 2015 BARCELONA (E), 21-24 APRIL 2015 Stand P5 C124

Hall 09.1 Stand A030 - B031

FBF Italia Italia S.r.l. S.r.l. FBF Via Are, 2 Via Are, 2 43038 Sala Sala Baganza Baganza (Parma) (Parma) Italy Italy 43038 Phone: + 39 0521 548200 Phone: + 39 0521 548200 Fax: +39 +39 0521 0521 835179 835179 Fax: www.fbfitalia.it www.fbfitalia.it info@fbfitalia.it info@fbfitalia.it

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FBF Italia S.r.l. Via Are, 2 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 Fax: +39 0521 835179 www.fbfitalia.it info@fbfitalia.it

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cal and petrolchemical industries (starch, cellulose, wax, colorants, beauty creams, tooth paste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.). But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it

FBF ITALIA Vendita e assistenza Omogeneizzatori Alta Pressione

FBF Deutschland Vertriebs- und Servicecenter Hochdruckhomogenisatoren

FBF Russia Центр продаж и сервиса Гомогенизаторы высокого давления

FBF Iberica

possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent acceleration followed by immediate deceleration causes cavitation with explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscos-

Centro Venta y Asistencia Homogeneizadores de Alta Presion

FBF India

FBF Portugal

H.P. Homogenizers

Homogeneizadores de alta pressão

Assistance & Service Center

Vendas e Agências de Serviços Técnicos

FBF Mexico

FBF Polska

Homogeneizadores de Alta Presion

Homogenizatory wysokociśnieniowe

Centro Venta y Asistencia

Biura sprzedaży i techniczne usługi

FBF Belarus

FBF Türkiye

Гомогенизаторы высокого давления

Yüksek basınç homogenızers

FBF do Brasil

FBF South Africa

Homogeneizadores de alta pressão

H.P. Homogenizers

Центр продаж и сервис

Centro de Venda e Assistência

FBF Thailand Sales & Service Center H.P. Homogenizers

FBF Belarus Центр продаж и сервис Гомогенизаторы высокого давления

Satış ve Teknik Servis Ajansları

Sales and Technical Service Agencies

FBF Indonesia

Penjualan dan Teknis Badan Layanan Homogenizers tekanan tinggi

FBF România

Vânzări și agenții de servicii tehnice Omogenizatoare de înaltă presiune

FBF Lithuania

FBF Australasia

High Pressure Homogenizers

Pardavimų ir Serviso Centras

Service and Sales Center

ity control when requested). FBF Italia’s range of machines can be commonly classified as follows: › high pressure homogenizers: The homogenizer is often necessary to mix one or more substances within a liquid. This machine allows micronizing and scattering the particles suspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and storage the product may undergo. The “Buffalo Series” homogenizers are manufactured according to the UE directives and are available with capacity ranging from 50 up to 50.000 litres/hour; according to the products to be processed, the requested pressure may vary up to 2.000 bars (29.000 psi) › positive displacement pumps: these pumps are used to transfer the products from a storage system or process one to a further part of the plant at a high pressure. These machines are commonly used for feeding of spray driers, tomato paste plants, osmosis plants, etc. › laboratory homogenizers: manufactured to replicate the same homogenization conditions that can be expected in a real production process these machines offer the possibility to execute tests up to very high pressure (1500 bar) and do not need of any other device to work. Easy to use and to move, with the highest reliability, is the best choice for keeping the production always under control. › positive displacement pumps for product containing particles: these pumps are mainly used for product containing particles with a max. sizes of 15x15x15 mm such as tomato cubes, vegetable or fruit pieces. The construction of such a machine is much the same as the homogenizers, except for the compression head which is equipped with special pneumatically controlled valve groups.

IDEALPLAST THE BEST FOOD PACKAGING SOLUTION With our interview with Ivano Sironi, we present Idealplast’s products: innovative looks with eco-friendly materials. In this issue we feature an interview with Ivano Sironi, President of Idealplast

ince 1974 the company based in Meda - Milan (Italy) - has been providing packaging that is particularly suitable for food and can ensure clients the best-suited solution in terms of visual impact and costs. In the interview he tells us about its production, the benefits of using these products and the company’s projects. With two key words: innovation and the environment. Interview with Ivano Sironi

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Mr. Sironi, give us an overview of your products. We can provide a wide range of packaging products, including: folding cases, rolls, metal boxes, tins with a metal bottom and lid, as well as boxes with a bottom + lid. For our products we use PET, PP (polypropylene) and PLA (bioplastic). Our products’ closing systems are conducted with ultrasound sealing for our rolls and boxes with bottom + lid (the only plant in Europe at the moment) and with polyurethane adhesives for our folding cases

What are your products’ benefits? They have two main benefits: first of all our products are suitable for contact with food, I’m thinking especially about chocolate and sweets, along with various confectionery products existing in other countries and little known in Italy (macaroons) and all dry products in general, both food and non-food items. Moreover, all our packaging products are made with eco-friendly and biodegradable materials.

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What features do your solutions have? We can sum them up with two keywords: innovation and the environment. We have innovative solutions suitable to create new trends and designed to replace obsolete packaging with new shapes and materials. Also the materials are eco-friendly and innovative. How do you select the bestsuited product for the clientâ&#x20AC;&#x2122;s needs? Here is a list of some criteria I believe are essential: first of all, it is important to consider the best solution with the strongest visual impact, which is not always the most economical one. One needs to consider the solution that does not have an excessively high packaging cost. Moreover, the product needs to remain intact inside the packaging during the various stages of transport and over time in terms of food. Finally,

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one needs to consider which market segment the product is intended for, the sales systems used to convey it and in which countries it is sold. Our readership is mainly the food industry and machine and technology suppliers. How do your products respond to the needs of the food industry? Our products are currently being used in a growing number of food sectors, other the confectionery market in general. Could you give us a tangible example of a benefit for a client in using your products? Here are the actual benefits for those who use our products: an innovative look with an eye to the environment, starting from the raw materials and manufacturing systems. Where is your production based? Which markets to you export to? All our production is based in Italy

with raw materials exclusively produced in Germany, France and Italy. Our highest export percentage is in France and Germany, where we export 70% of our products. We then export 10% in the whole of northern Europe and Russia and 20% in Italy. Tell us about your projects for the future. As for our products, we intend to focus on increasingly eco-friendly products. As for our corporate projects, we plan to export more in northern Europe.

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Hiperbaric High Pressure Processing (HPP) equipment for the food industry From its very beginning in 1999, Hiperbaric has been involved in the design, technological development, production and commercialization of high pressure processing equipment. Now, with 16 years of experience and more than 150 HPP machines installed in 30 countries in five Continents, Hiperbaric is the market leader supplier of HPP for the food industry

hat is High Pressure Processing (HPP)? HPP is a cold processing technique by which the products, already packed and sealed in its final packaging (generally vacuum packaging, skin trays or PET bottles for liquids), are introduced into a vessel and subjected to a high level of isotactic pressure (300â&#x20AC;&#x201C; 600MPa/43,500- 87,000psi) transmitted by water. These pressures are able to inactivate the pathogens and the spoiling microbes present in the foods to get safer products with extended shelf-life. Compared to the thermal methods, that can compromise the quality of the product, HPP keeps the best sensorial and nutritional quality of the fresh foods at its highest level, because itâ&#x20AC;&#x2122;s a cold process and the small molecules, responsible for the smell, flavor and nutrients such as vitamins and antioxidants, are not affected by the pressure (yes by heat). In addition, High Pressure Processing is a natural, environmentally friendly process that only requires electricity and water, which is recycled. High Pressure Processing advantages The main advantage of this technology is the capability to reduce pathogens, such as Listeria (very

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common in sliced products and RTE meals), Salmonella (mostly in meat and egg products), Vibrio (in fish and seafood), coliforms (very important in raw meats, fruits and vegetables, among others) etc. As itâ&#x20AC;&#x2122;s a post packaging intervention, there is no risk of re-contamination, enhances the food safety and thus open doors for exports to markets such as USA, Canada or Japan, with the most demanding and restrictive regulations. The extended shelf-life it gets in a natural way, reduces the need for chemical preservatives and artificial ingredients (clean label propositions), improves the sensorial and nutritional quality and allows the products to get further and conquer

unexplored markets so far. In addition, it reduces the losses from product failures and returns. HPP Applications Different products form different segments benefit of the HPP technology. The common aim is getting natural value-added propositions, with extended shelf-life and enhanced food safety, pathogen destruction and brand protection, but there are certain differences and peculiarities for different products: Meat products Sliced and diced cooked products and ready-to-eat meals can be clean label without sacrificing food safety

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or shelf-life thanks to the HPP. Avoiding the pasteurization step, it keeps the fresh taste and maintains the nutritional values. HPP is also the best option for eliminating Listeria contamination in dry cured products, empowering the exports and allowing the launch of selfstable products. There is also a possibility for the raw meat and poultry products to control the microbial safety in raw or marinated meats, minced meats and other high risk products. Fish and Seafood HPP offers the potential for new value propositions in fish, shrimp, crayfishâ&#x20AC;Ś, more flexible supply chain and stock management through an extended shelf-life. Another interesting application is mollusk shucking and crustacean meet extraction without boiling: higher yields, fresh flavor and minimum labor are obtained while the product is still raw and ready for the next step: freezing or cooking. Fruit & vegetable products Pulps, sauces, chunks, slices, soups, RTE mealsâ&#x20AC;Ś Premium, natural and/ or organic products maintain higher sensorial, functional and nutritional values with HPP. Is the best option for preservative-free guacamole and avocado products that maintain flavor, texture and green color having 6 to 8 weeks shelf-life.

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Juices and beverages One of the most successful applications for this technology in the last years are the premium, natural and organic juices and beverages, that maintain higher sensory, functional and nutritional values while improving shelf-life and food safety. This process is not only suitable for bottles but also for many different kinds of packaging such as bags, cups and pouches. Coconut water, vegetable juices and other functional beverages rich in electrolyte, vitamins, anti-oxidants or antimutagenic components can now retain their functionality at its highest level thanks to this natural technology. Dairy products Dairy spreads, wet salads, sandwich fillings and dressings may be HPP in order to keeping sensorial and nutritional quality. Cheese cuts and snacks, yoghourts and other probiotic dairy products or natural milk can now have an extended shelf-life and retention of the natural properties naturally present in this products. Hiperbaric in Italy Ferrarini was the first adopter of Hiperbaric HPP in Italy. Already an established company, in 2004 they acquired a Hiperbaric 300 machine

that allowed them to start exporting their meat products to USA, contributing to the company expansion and success. They keep on processing their prosciutto and many other whole and sliced, cooked and dry cured products, and have presence in Italy, most European countries and The States. For more information go to www.ferrarini.it MacĂŠ Fruit has developed a new way of eating fruits, very easily and convenient for any time. The best of fresh fruits, unpasteurized, without preservatives, artificial ingredients or chemicals, packed in individual portions, very attractive and keeping the freshness, smell and all the flavor of fresh juices and fruit products. They also produce fruit cuts, and other RTE salads and fruit products. This allows access to the whole family to a natural intake of natural an-

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tioxidants, fiber, vitamins and minerals to cover the needs of every day. With the acquisition of his Hiperbaric 135 in 2012 now they have a shelflife extension and have enhanced the quality and safety of their natural fruit juices and fruit purees. Find out more at www.macefruit.com

are mainly ready-to-eat products based on exclusive recipes, which thanks to the high pressure technology have an extended shelf-life and improved market penetration without losing the best features of the tastiest traditional recipes. Hiperbaric equipment

Rovagnati incorporated in 2005 a Hiperbaric 300 to its facilities, also to be able to export to the US. The acquisition of this equipment allowed them to ensure the quality and security of its sliced cured ham and other products, listeria and other pathogens free, which opened the doors to export to the foreign markets. Find more information at www.rovagnati.it Recently in 2014 Sterilparma has appeared in the Italian HPP market as the first Toll Processor with a Hiperbaric machine. Fully integrated, this Hiperbaric 420 can satisfy the production demands of a tolling plant with a reduced footprint. This factory offers their high pressure processing services to other agrifood industries and allows any food or beverage manufacturer (big or small) to have access to industrial HPP equipment without the need of direct investment in the purchase of Hiperbaric technology. Instead, they simply pay for the use of an existing HPP plant on a toll basis. Thus, users of these HPP toll processing services add value to their products through some or all of the various benefits that this technology offers: whether itâ&#x20AC;&#x2122;s the product shelf-life extension, or a constant maintenance of the nutritional and organoleptic quality, or the lethality intervention on possible pathogens present in the product. For more information please contact Sterilparma at Via Filagni, 1; 43044 Colecchio (Parma). For Villa Food (www.villafood.it), acquiring its first Hiperbaric 55 machine has set the basis to make a difference against its competitors. The products of this new company

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Hiperbaric has the widest range of HPP equipment in the World, in order to respond to the different requirements of our customers and with their horizontal design can adapt from the biggest to the smallest supply chain in the food industry. Our range varies from Hiperbaric 55, which has a throughput of 260 Kg or liters of packaged product per hour, ideal for small/medium production and market tests to Hiperbaric 525 with a throughput of more than 3 Tons. per hour, the most productive HPP machine in the World. In addition Hiperbaric equipment are the only equipment in the World fully integrated, with no external modules or cabinets. Furthermore Hiperbaric designs and offers loading and unloading lines and systems for further automation solutions and integration of the HPP equipment with the packaging lines and cartoning-palletizing installations. Hiperbaric mission is to satisfy our customerâ&#x20AC;&#x2122;s needs, helping them to market innovative and healthy food products that make a difference. Offering our customers the best after sales service is a key for Hiperbaric to enhance the growth of our customers. Year after year, Hiperbaric is growing and innovating, to offer the larger, faster and more productive systems in the World. Please visit us at www.hiperbaric.com .

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BLEND YOUR PERSONAL FORMULA FOR SUCCESS... HAAS-MONDOMIX MORE THAN JUST AERATION

y joining in 2002 the Netherlands’ company Mondomix brought essential know-how in aerating but also the field of mixing and kneading into the Haas Group. Being known as the specialist for aeration, Haas-Mondomix is THE specialist for handling, batching and weighing ingredients, pre –mixing, mixing, aerating, as well as batching and shaping/molding. Offering such a broad variety of processes Haas-Mondomix equipment can be found in many Haas production lines and also in many different industries. Nowadays our brand “Haas-Mondomix“ bundles many years of product and service know-how within the Haas Group. Haas-Mondomix offers numerous solutions and technologies for the confectionery as well as baking, dairy, and non-food industries. Their core competence lies in the mixing and kneading of batters, dough and creams and in the aerating, depositing, molding or pouring of various compounds. Some examples of the large number of products that can be made with our machines are marsh mallows, praline creams, angel kisses, cup cakes, layer cakes,

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Swiss rolls, mousses, yoghurt, PVC products and medical plasters. Decades of experience, continuous innovation, the application of stateof-the-art production methods and worldwide presence paired with a flexible after sales organization en-

ables Haas-Mondomix to find ideal solutions together with their customers. Innovations like the MICROAeration technology offer totally new product possibilities and cost advantages to the various industries.

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Talking about hygiene: Haas-Mondomix is 3-A standardized

Hygiene standards are very important for manufacturing companies, and so Haas-Mondomix provides tailormade comprehensive solutions. As one of very few companies Haas-Mondomix is 3-A hygiene standardized (see details of the standard here) providing for example a full CIP (Cleaning-In-Place) system. The CleaningIn-Place (CIP) and Sterilization-In-Place (SIP) systems are designed for automatic cleaning and disinfecting without major disassembly and reassembly work. Cleaning can be carried out with automated or manual systems and is a reliable and repeatable process that meets the stringent hygiene regulations demanded by the food industry. Other benefits of a well designed CIP plant include: operator safety (operators are not required to enter tanks and vessels to clean them and potent cleaning materials do not need to be handled by operators) and minimized downtime (if any) between product runs and product changeover. For providing CIP, the central PLC control system will be extended with a CIP program. The equipment will be extended with spray balls in the tank lids, CIP pumps, pneumatically operated valves and CIP recirculation pipe work. Instructions on the control panel will guide the operator through the cleaning procedure. The system will clean itself by using the pre-mixer, buffer tank and high-capacity CIP pumps mounted in the by-pass of the product pumps. During the various CIP cycles the agitators of both tanks will run, the mixing head will run at low speed and the product pumps will run at medium speed to avoid unnecessary wearing of the pump stator. Following equipment is cleaned by the CIP system: • pre-mixer • transport pump • buffer tank • main pump • aerator • pipe work after mixing head

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Depending on the settings, the average cleaning time for optimal cleaning is approximately 1 hour. The CIP and SIP technology is not only important for the food industry, but also for the dairy, beverage, nutraceutical, biotechnology, pharmaceutical, cosmetic, health and personal care industries where processing must take place in a hygienic or aseptic environment.

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Haas-Mondomix and chocolate side of life

the

Aeration – a fantastic way for lighter products. By aerating, lighter and healthier end products with a better texture, finer taste and more attractive appearance can be produced. Furthermore, aeration processes contribute essentially to cutting raw material costs and offer the confectionery manufacturer numerous individual possibilities for product design. Haas-Mondomix supplies flexible machines and processes which ensure that changing demands will be met also in future. For example, the same machines can produce chocolate with large visible bubbles or with micro sized bubbles. Aeration processes are also used for the production of compound chocolate products, praline fillings and creams for Swiss rolls, biscuits and wafers.

More about chocolate – the perfect depositing Chocolate can be processed to bar-shaped or extruded products. Another possibility is to deposit chocolate into molds or directly onto biscuits or a conveyor band. Strict temperature control is crucial for the entire production process from the supply and tempering to crystallization and aeration. Depositing may be by a conventional depositing system or by special pressurized manifold depositors. If you are interested in more about depositing the specialist at Haas-Mondomix will be happy to help you.

Our tech centre – from your idea to your product Use the special knowledge of the Haas-Mondomix technologists for optimization or new developments and let’s look together in the Haas research facilities for potentials to

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improve your production efficiency and product quality. With an experience of more than 30 years, which is embodied in thousands of machines producing reliably in more than 55 countries, it is possible to offer customers several advantages for realizing their product ideas. • comprehensive consulting and support before, during and after the purchase of turnkey plants • tailored fl exible total solutions for the production of your chocolates and fat creams • processes and systems for all capacities ranging from lab installations to large-scale indus-

trial production • support by technologists in the in-house labs for developing and optimizing your products • high effi ciency as part of the Haas Group with its know-how in wafer plants, biscuit plants and mixing systems and its worldwide network of sister companies and local representations • joint venture with Houdijk Holland, a leading specialist in automatic handling systems Curious about more? Blend your personal formula of success together with Haas-Mondomix...

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Company’s capability and vitality

SORDI has played a leading role in the industrialization of dairying, a position still held by continuous research and the application of high level technology.

ynamic management and foresight has permitted the company – founded over 130 years ago (1881) to perceive the need for improvement and, in many instances, to anticipate trends and policies with most advanced and reliable equipment. The comprehensive range of equipment produced places SORDI among the world’s foremost manufacturers. Main activities are in milk sterilization and pasteurization, cheesemaking, yoghurt lines, soy and vegetable milks/Tofu lines, fruit juices lines and CIP closed cycle chemical cleaning systems. Both in development and production the unerring aim of SORDI has been

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to preserve the nutritive value of the processed product and to maintain the organoleptic properties of typical products. SORDI’s keen interest in advanced research is reflected in the high technological level of their fully automatic plants. Automation permitted the rationalization and improvement of processes with consequent lowering of costs. Research is carried out on the premises by specialized engineers and technologists, and close contacts is maintained with universities and organizations engaged in pure and applied research to verify the results and a continual updating on the

most recent technologies, automation and plant engineering. In addition to providing know-how and advanced technology for dairy plants, SORDI is also and engineering firm which designs and builds partial or complete units ready for immediate use worldwide. This activity calls for considerable responsibility and specific competence to undertake the complex technical and organizational tasks normally involved.

HEAT TREATMENT AND STERILIZATION OF LIQUID PRODUCTS SORDI was among one of the first companies in the world to offer the indirect heat exchange as a method

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plants conceived to aid hu man n ut r it ion

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for the pasteurization and sterilization of liquid food products. This has become a major area of activity for SORDI. Starting with the heat treatment of milk, SORDI progressed to the heat treatment of a wide range of products and took account of changing organoleptic requirements and market fluxes. The technology of indirect heat exchange offers high thermal efficiencies, lower operating costs and offers the flexibility to adapt to new production requirements. For the treatment of liquid food products, SORDI can provide highly automated systems, which offer hygienic security and the standardization of product quality and characteristics.

processing lines • Milk reception and control units • HTST thermal processing systems • ESL thermal pasteurizing systems • UHT thermal sterilization systems, direct type (plates or tubular) • Milk recombining lines • Sweetened, condensed milk lines • Preparation and processing lines for creams, puddings, icecream mixes • Vegetable creams processing lines • Syrup rooms for drinks preparation • Preparation lines for fruit juices and drinks • Extraction and processing lines for vegetable milk (milk from soy, rice, oats, etc.) • Production plants for Tofu (soy cheese)

CHEESE MAKING In the cheese making field, SORDI can boast many important examples of automated plants where the manufacturing processes are programmed and managed by programmable logic computerized systems. SORDI has a long and proud tradition in this field. SORDI’s know-how in this field is characterized by the flexibility and the attention to details of different

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types of processing lines, typically for the production of soft, stretched curd, hard, cooked and semi-cooked cheeses. The lines flexibility, together with SORDI’s understanding of cheese making process and the requirements of cheese makers, allow modifications of the processing parameters and the intervention of the cheese maker, allow the production of cheeses having special characteristics. Lines are often supplied in modular form, which allows the expansion of capacity by addition of further modular elements.

• Production lines for ricotta, from whey and from proteic concentrates

SORDI cheese making lines include: • Production lines for high moisture soft cheese (Crescenza, Feta, Caciotta and similars) • Production lines for pressed and hard cheese (Gouda, Emmenthal, Pecorino, Grana, Casera, Manchego, Rossijskij, Komstromskoj and similars) • Production lines for pasta filata cheese (mozzarella, Kashkavall, and similars) • Production lines for fresh cheese (Quark, Petit Suisse, Labneh and similars) • Lines for Cottage Cheese • Lines for creamy Tvorog, granular and shaped type • Lines for analogue cheese (cheese from proteic concentrates)

CIP CHEMICAL CLANING UNITS

FERMENTED PRODUCTS PRODUCTION LINES Thanks to its long experience, SORDI may design and realize plants with different levels of automation for acidified and ripened products. • Lines for stirred yogurt • Lines for set yogurt • Lines for drink yoghurt • Lines for Kefir and similar products • Lines for Smetana/ acid cream

Sordi designs and manufactures C.I.P. plants for the process lines and the equipment prepared for cleaning-inplace (CIP). The CIP systems can be divided in two categories: • Dosing plants for the concentrated cleaning solutions • Centralized CIP cleaning units.

www.sordi.com

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Smart conveyor lines up quiches for precision baking

In the drive to reduce packaging and its resultant waste, a specialist machinery builder has developed a pressureless queuing conveyor for collating quiches prior to baking.

The solution developed was an in-line servo-controlled collating conveyor and intelligent sensing system. Quiches are delivered to this from the main conveyor at random time intervals.

estern Mechanical Handling (WMH), of Callington in Cornwall, designs and builds innovative production machinery for the food, pharmaceutical and similar industries where the product is delicate and requires careful but high speed handling. Its automation department, WMH Automation has over the years developed considerable expertise with, amongst other technologies, Mitsubishi Electric precision servo drives. Uncooked quiches are difficult to

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handle, the filling being liquid and the raw pastry being soft. But when manufactured in commercial volumes they need to be moved quickly through the production process, so are in danger of collapsing and thus disrupting production. In the past the solution was to use an aluminum foil dish to hold each quiche as it was made and cooked. The quiches could thus be handled relatively robustly, bumping against the side of various machines and often being bunched together against

a stop bar at the end of a continuously running conveyor. The dish then became part of the final packaging, and often the quiche had the double protection of the dish and an outer cardboard box or sleeve. However, as social awareness of environmental issues has increased, consumers have begun to demand reduced packaging. In the case of quiches and similar products there is a move to paper flan dishes, similar to but larger than those used for cup cakes and muffins. This has cre-

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ated a dilemma for many food manufacturing companies, because the customers still expect their purchases to be pristine and undamaged on shop shelves. “We have addressed this sort of issue several times in recent years for different customers,” says Matt Hurley of WMH. “We have developed two or three concepts that can be adapted for a number of different applications.” “The quiche project gave us a chance to perfect what has become known as pressureless queuing or collating. In fact it is applicable to any product, pies and pizzas for instance, although it could also be used way beyond the food industry.” The problem WMH had to solve was collecting randomly arriving raw quiches into neat rows of set numbers with orderly spacing between them so that they can be transferred onto a conveyor oven for cooking. The solution they developed was an in-line servo-controlled collating conveyor and intelligent sensing system. Quiches are delivered to this from the main conveyor at random time intervals, the sensors identify the position of the next quiche on the main conveyor, calculate the time until its delivery and adjust the collating conveyor to optimise the spacing between the quiches. If there is a long wait until the next quiche arrives, the collating conveyor will pause. When a line of quiches is complete they are transferred laterally into the oven, through which they pass to emerge cooked and then proceed into a freezer to reduce their temperature ready for wrapping and boxing up. Like all the best machine designs the principle is simple. This means we are able to easily adapt it or add in some extra capabilities for specific applications,” explains Matt. “For the quiche job, the collator is actually made up of three smaller independently controlled conveyors.”

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The Mitsubishi Electric system Q PLC is a multidisciplinary automation platform that combines all the elements of common automation systems into one compact, integrated, high performance system. Each of these is driven by a Mitsubishi HF-KP73 servo motor and associated MR-J3-70B servo amplifier and coordinated by a system Q controllers. Mitsubishi Electric recognises that servo drive systems are used for many different tasks, from simple repetitive point-to-point programmes of moderate accuracy to fully synchronised multi-axis applications where live data feeds are constantly resetting operational requirements. To this end it offers a wide range of servo options, including its SSCNET bus controller. The HF-KP73 motors used by WMH, for example, are low inertia units that respond well to rapid changes in speed and are energy efficient. As loads in the quiche project are predictable, small and do not fluctuate much low inertia motors are ideal; high inertia motors tend to be used where speeds and loads fluctuate more.

The MR-J3 servo amplifiers offer motion control performance to a high level of precision and are popular with many machine builders because of their plug and play installation and simple operation. Of the many MR-J3 functions WMH found the advanced vibration suppression system particularly useful considering the quiche filling is liquid, while the advanced realtime auto tuning ensures maximum precision for aligning and positioning the quiches. Also their compact size was useful for the physical build. The MR-J3 series is available in several versions; the B-variant was specified by WMH because of its capability to handle complex, multi-axis movement sequences and for its communications options which allow it to network with the PLC, sensors and HMI. The Mitsubishi Electric system Q PLC is a multidisciplinary automation

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“Mitsubishi Electric’s servos provided plug and play simplicity” Matt Hurley

Library image for illustrative purposes only

Western Mechanical Handling UK Ltd., Machine builder to the Food & Beverage industry

Rely on automation solutions from Mitsubishi Electric In a drive to reduce packaging and its resultant waste, a specialist machine builder developed a pressureless queuing conveyor for collecting quiches prior to baking. The success of this project demanded that difficult to handle uncooked quiches could be moved quickly through the production process without collapsing. The solution was to develop an in-line servo-controlled collating conveyor and intelligent sensing system using Mitsubishi Electric’s simple plug and play servo drive systems with advanced vibration suppression and real-time auto tuning. The result was perfect quiches time and time again.

For the full facts on our Food & Beverage Solutions visit eu3a.mitsubishielectric.com

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The Q170MCPU used in the quiche project provides combined motion and logic control in a single module. Communications ports, an external encoder interface and high speed registration inputs allowed WMH to develop a dedicated high-performance system in a compact footprint. platform that combines all the elements of common automation systems into one compact, integrated, high performance system. It has twin CPUs and a backplane onto which application specific controller modules are easily mounted to build bespoke controllers. The Q170MCPU used in the quiche project provides combined motion and logic control in a single module. Communications ports, an external encoder interface and high speed registration inputs allowed WMH to develop a dedicated high-performance system in a compact footprint. Once the row of quiches is aligned with the front of the oven, a lifting plate is lowered and transfers them onto the oven’s conveyor for cooking. This is not a precision motion, so is accomplished using a Mitsubishi FR700 inverter drive. In fact this is one of 10 FR700s on the machine, all of which control non-precision axis. Despite this all the inverters coordinate with the servos on the collating section! The inverters are all controlled over a RS-485 network via a QJ71C24N, one of the control modules selected for the PLC. In opera-

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tion the collating conveyor currently has to adapt to four different sizes of quiche: four-inch which are formed into rows of 10; six-inch grouped into eights, and large rectangular family-sized quiches which fit four across. However WMH knew that it was essential to build even more flexibility into the conveyor, because the one constant in the food industry is change – it is a certainty that new quiche sizes and shapes will be required on a fairly regular basis and that this will lead to different collating requirements. “Fortunately, all the Mitsubishi equipment is designed for just this sort of eventuality,” says Matt. “It is a simple task to re-program the conveyor for new requirements. We could even have it swapping between quiches, pies, flans, tarts and pizzas on an hourly basis if required!” To ensure the simplest, clearest possible operation, WMH have fitted the machine with a Mitsubishi GOT HMI, in this case a GT1665M-VTBA, which communicates with the PLC over an Ethernet connection. The 8.4 inch touch screen is used not only to keep the shopfloor operators informed

but also as the local control point for data entry, parameter resetting etc. The HMI also includes VNC – virtual network computing - allowing remote control from say Cornwall. The programming for the PLC was performed using Mitsubishi’s GXWorks 2, new configuration software that can be used for all Mitsubishi PLCs; for the HMI GT Designer 3 was used, and for the servo it was ME Developer 2E. All of these are part of the Mitsubishi iQ Works Suite. This is designed to drive efficiency into the programming stage of projects by allowing use and reuse of modularised programmes and by being compatible with five different programming languages. “It is very easy for machine builders to underestimate the time and effort required in programming the control system of a complex installation,” observes Matt. “GX-Works 2 takes a lot of uncertainty out of the process.” For more information: eu3a.mitsubishielectric.com or visit our booth at Anuga Foodtec 2015, hall 7.1 - stand A109.

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GEA Niro Soavi: the future looks bright when you lead it GEA Niro Soavi is the market and technology leader on high pressure homogenizers and plungers pump which are suitable for many industries and applications in a complete range of homogenizers, from laboratory up to industrial scale.

his is because for 66 years we have worked hand-in-hand with our customers to produce technically advanced homogenizer solution that improves process profitability: the close collaboration with customers to implement innovative and tailor-made solutions allows GEA Niro Soavi to maintain continuous product development and to guarantee efficient operations and excellent results on the final products. GEA Niro Soavi technology gives the advantage of formulating new added value products increasing the physical stability over time and allowing optimization of recipes. The use of high dynamic pressure and homogenizing valves, designed and sized based on different applications, allow particles to be subdivided at the required micronization and ingredients to be well mixed at the lowest possible pressure.

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Homogenization technology uses high pressure energy to subdivide particles or droplets present in fluids to reduce them to the smallest possible size, down to nanometer range. Thus, the process creates a stable emulsion, which improves the product shelf life, viscosity, colour, taste and consequently its performance. The benefit of high pressure homogenization is well known in dairy, food and beverage industries but also in chemical, pharmaceutical and biotechnological industries.

NanoVALVETM Efficiency and quality The high efficiency homogenizing valve NanoVALVETM has been engineered by means of fluid-dynamics analysis for high flow-rates and moderate pressures. The design ensure better homogenization result by improving up the reduction of the particle size compared to the standard homog-

enizing valve under the same operating conditions. The patented design enhance the micronizing effect on liquid emulsions, resulting in an excellent product stabilization with more efficient use of product additives. Thanks to the advanced NanoVALVEâ&#x201E;˘ technology, it is possible to minimize the use of the energy: NanoVALVEâ&#x201E;˘ design optimizes the use of pressure with potential energy reduction. The same particle size reduction can be reached with up to 30% lower homogenizing pressure compared to standard system.

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Efficiencies and improvements in environmental sustainability became a driving factor for GEA Niro Soavi: new machine improvements have led to several efficiencies that benefit the environment and energy saving. Made by tungsten carbide NanoVALVE™ increase its performance and lifespan whilst providing resistance to abrasive materials under the same conditions as standard valves. Designed according to 3-A approved sanitary and hygienic requirements, NanoVALVE™ guarantees CIP cleanability with availability (on demand) on full aseptic version with steam/condensate barriers to avoid sterile product contamination. NanoVALVE™ is available in a complete family of 5 sizes to be selected according to the flow rate, for working pressure up to 250 bar. Main features: • Improved homogenization efficiency • Applicable for medium/big scale production (5.000-60.000 l/h) with pressure up to 250 bar • Better product quality due to enhanced micronization • Up to 30% reduction of energy consumption • Reduced operating costs (energy and maintenance wear parts) • Reduced stress on the homogenizer • Extended valve lifetime • Available as retrofit on existing homogenizers

ARIETE SERIES: a unique concentration of technology Ariete Series homogenizers are the state-of-the-art technology for powerful, reliability and customized solutions. These machines are the best fit for pharmaceutical, dairy, food & beverage, biotechnology, chemical and cosmetics industries. Ariete series is the leading technology for reliable high pressure machines and customized solutions. Each homogenizer and high pressure pump is designed according to the EU safety rules (CE standards) and in compliance with other relevant industry standards. The machines are

FP 1_15 - GEA Anuga FT_corr.indd 4

engineered, manufactured and tested according to EN ISO 9001:2008 Quality System, and they can be used in dairy, food&beverage, pharmaceutical, biotech, chemical and cosmetics industries.Easily implementable in remote controlled systems and complete process lines, they are available in sanitary and aseptic execution. Designed for CIP and SIP, the Ariete Series is suitable for abrasive and viscous products. The homogenizing pressure can reach 1500 bar depending on specific liquid end design and configuration.Each machine is internal manufacturing of all core components, for total quality control and in order to guarantee an high number of customized solutions and full traceability of parts, using the best materials and premium brand components. The main features: • Easy to use • Highest reliability on continuous production (24/7) • Reduced operational costs (water, lubrication oil, energy) • Low environmental impact • Fully automated and remote controlled • High capacity at ultra-high pressure GEA Niro Soavi will be, along with GEA Group, attending the Anuga FoodTec exhibition in Cologne from March 24-27 2015, the biggest event for the international food and beverage industries in Europe. At Anuga GEA Niro Soavi will be focused on the latest innovation to reduce spending and pollution introducing the O.P.S. – Oil purification system and the

improved version of NiSoPure – Sterile water generation, both devices which are able to contribute in energy and costs saving. The Oil Purification System is the by-pass filtration unit which guarantees a continuous oil regeneration by removing particles, water and corrosive gases enhancing oil lifetime, quality and safety. This unit works independently from the homogenizer so the maintenance time doesn’t compromise machine operation and it allows a huge costs and time saving for the customers. The Oil Purification System (O.P.S.) is designed for Ariete series (starting from model NS3037 up to NS5355) aimed to maintain high oil quality. It improves homogenizer performance by preserving and reducing potential breakdown due to particles and impurities inside the crankcase body. It maintains the oil quality by removal of particles, water, corrosive gases, sludge and acids in a continuous running on the system 24/7. The unit is fully capable of cleaning highly contaminated used oil and it’s realized to operate in continuous independently from the homogenizer operation; this means that in case of O.P.S. maintenance the homogenization can continue without production stop.

The NiSoPure: a more suitable future NiSoPURE has been developed to produce sterile water for aseptic barriers liquid to minimize the water and steam wastes, especially in high flow rate productions. This system is completely engineered and designed to save water and energy consumption, reducing the environmental impact as well as the costs for the final user. Its breakthrough innovation origins in the recovery of the heat used to sterilize the flushing water. Advantages: • Reduced use of water • Less energy consumption • Less steam consumption • No cross contamination • Dedicated circuits and bypass systems for CIP/SIP • Fully automated system.

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GEA Niro Soavi High pressure homogenization Choose all the advantages of a leading process Longer shelf-life, better overall product performance improved taste and nutritional properties

engineering for a better world FoodProcessingSpecialeANUGA.indd 1

GEA Mechanical Equipment 13/02/2015 08:41:51

MOSH/MOAH migration and food safety

Companies who pack food in recycled paperboard are facing a new challenge: to make sure MOSH/MOAH mineral oil does not migrate from paperboard packaging into the packaged food

hat is MOSH/MOAH? MOSH (Mineral Oil Saturated Hydrocarbon), chain and ring-shaped.MOAH (Mineral Oil Aromatic Hydrocarbon), predominately alkylated polycyclic. MOSH and MOAH are mineral oils commonly used in industrial inks, notably for printing newspapers. Since newspapers form a significant part of the paper/carton recycling stream, recycled paperboard often contains a mixture of MOSH and MOAH. A potential health hazard if ingested. Draft regulations exist concerning the migration of MOSH into foodstuffs. Although not yet directly regulated, MOAH typically contains components that are known to be carcinogens. Recycled paperboard is used not just for the individual packs, but also for carton boxes used for distribution. MOSH/MOAH migration may thus remain a threat even when virgin paperboard and lowmigration inks, or even other types of non-barrier packaging are used.

EVAL - FP 1-15.indd 3

EVAL™ EVOH, barrier against more than just MOSH/MOAH One solution is EVAL™, the world’s leading EVOH barrier resin by Kuraray. A layer of just 4 μm of EVAL™ provides proven protection against MOSH/ MOAH migration. Used as either an extremely thin coextruded coated layer on the paperboard or in an allplastic barrier liner, EVAL™ provides an oxygen gas barrier 10,000 times more effective than that of LDPE. EVAL™ is also an effective barrier against grease, organic substances and NIAS

(non-intentionally added substances) that may affect the packaged product at any moment of the production and distribution stream. EVAL™’s barrier works in both directions: flavour, aroma and grease are locked inside, oxygen, odours, NIAS and MOSH/MOAH are kept out where they belong. Tiny amounts of additional material add barrier function to the entire package, allowing the safe use of recycled materials. Freshness and shelf life are extended while ensuring food safety, avoiding product and packaging waste. Kuraray’s EVAL™ Technical Centre in Antwerp, Belgium can assist with packaging design, providing scientific compliance simulations for structures targeting MOSH/MOAH migration. For more information go to www.evalevoh.com, or contact us at eval.eu@kuraray.com

05/03/15 14:57

Technical service keeps plants up-to-date Modernizing and expanding existing plants increases the efficiency and saves cost Plants in the food industry can produce high quality products for decades as long as they are regularly updated. Doing so doesnâ&#x20AC;&#x2122;t always require extensive modernization work; however, it does require a constant dialogue with the plant manufacturer

he After Sales Service department of Zeppelin Systems GmbH looks after most plants for as long as they are in use. The team not only takes care of regular maintenance work but also updates plants for todayâ&#x20AC;&#x2122;s and fu-

ZEPPELING Anuga FP 1-15.indd 3

ture challenges. These Revamping projects are an everyday challenge and encompass simple tasks like changing mechanical parts such as pipes or valves or even optimizing an entire plant, which can also mean exchanging a complete silo.

Projects are often driven by new legal requirements (e.g. ATEX), changes in the Ordinance on Industrial Safety and Health, new hygiene standards or changes in the EC Directive on Machinery (e.g. energy efficiency). The Revamp-

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provide the opportunity to optimize the plants for the local requirements while implementing measures to improve productivity.

Simply update the mechanics

ing team also gets involved when a new product or a new recipe is planned to be processed in the plant. Another common case: A plant has been operational for two years already and the daily routine unveils handling bottlenecks. This happened in a cookie production plant in Saudi Arabia where the dosing of glucose/syrup mixture was done by hand – a sticky task that was hard to control. “Of course it doesn’t make sense to redesign the whole plant for that,” explains Martin Faller, Head of Key Components & Customer Service at Zeppelin Systems. “We integrated an automated dosing system instead that added the automated batch tracking as a bonus feature on top.” This application is a good example of how a small customer request can develop into a substantial Revamping order. “We learn through experience that the plant operators are often not involved enough at the planning stage of the plant,” says Faller. Many Revamping projects

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Many Revamping projects are initiated in order to upgrade the control technology, usually from the Simatic S5 to the S7 system. “Operators are used to software changes, but who thinks about updating a discharge aid? Mechanics can be brought to a whole new level just as well,” Faller claims. There was a project where originally just a recipe change was planned. This required changing the powdered sugar dosing from one line to two. In the end, not only were the old steel vessels exchanged for stainless steel ones but the filters as well to meet the ATEX requirements. In order to eliminate a bottleneck, the buffer vessels were enlarged and equipped with special discharge screws that had an integrated mixer with intermittent operation. This led not only to an increase of throughput but also to a reduction of clotting and sticking, putting an end to the frequent plant downtimes. Another good example are plants in the Middle

East, where fluctuations in quality hinder the continuous supply of raw material. This is often countered by an increase in silo capacity which, in turn, leads to Revamping programs. The same tendency is true for Europe, although here the driving factor is fluctuation in price rather than in quality, but the demand for Revamping projects is just the same.

Whole-grain flour presents new challenges Sometimes consumer trends trigger Revamping projects. The Brandt group employs more than 800 people in three locations in Germany. Brandt is the market leader in Germany with a share of 80% of the zwieback business and sells its products worldwide – six million zwieback toasts a day, along with crispbread and chocolate. 60 tons of zwieback are produced every day in the Ohrdruf (Germany) plant close to Gotha near Erfurt, Thuringia. Zeppelin Systems (formerly Reimelt) supplied this plant twelve years ago and since then, the maintenance team around the technical director Steffen Keichel has been taking care of maintenance, optimization and operation. In 2012,

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Brandt approached Zeppelin Systems in order to adjust the plant to new demands from the market. “The content of whole-grain flour had increased year after year,” reports Keichel. Until then, the wholegrain flour required had always been weighed manually and added to the dough. This was feasible but very labor-intensive and always prone to human error, requiring additional strict control that used up time reserved for other tasks. Therefore, changing the dosing and weighing of whole-grain flour from manually to fully automatic was necessary. “We designated an existing silo to whole-grain flour and modified it accordingly,” says Keichel, describing the plant integration. The silo is 16 meters high, has a discharge unit and an additional separate sifting machine. Diverter valves were changed and pipes newly routed. “This might sound relatively simple, but on top of all mechanical integration work, the silo and the new diverter valves had to be integrated into the programming and visualized in the user interfaces,” he explains. Brandt gladly relied on Zeppelin Systems for the planning and realization of the Revamping. “Zeppelin Systems knew the plant in and out, making the silo integration a

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very fast job,” says Keichel. Thanks to perfect preparation and planning and a very experienced team, the Revamping was completed in less than three days. Today the production planning is done more flexibly and manual weighing is history. “We have not only gained new freedom in planning and are more flexible in production, we also have more time for other tasks now,” he adds while praising the excellent cooperation. “I am sure we will turn to Zeppelin Systems again when another project such as this one arises.”

Trust is everything From a customer’s view, Revamping projects are less time-consuming than rebuilding complete plants, which requires substantially larger investments and often causes production downtime. Zeppelin Systems is convinced that Revamping is the logical consequence resulting from the long-lasting and very close relationship with their customers. “We stay close to the customers from the very beginning of the plant to its end,” says Faller and adds: “We did that even long before the term lifecycle management was coined.” For Faller, Revamping is not just a department

in an organization. “The basis for our Revamping projects is the trust of our customer and our constant dialogue with him. Often enough plant operators don’t know what technology offers today.” Zeppelin has the vast experience of the most unconventional solutions realized in more than 1,000 plants world-wide. Operators can count on getting the best solution possible.

About Zeppelin Systems GmbH The Strategic Business Unit (SGE) Zeppelin plant engineering with its 1,300 employees at 20 locations world-wide is specialized in the development, the production and the construction of components and systems for the handling (storage, conveying, mixing, metering and scaling) of high quality bulk materials and liquids. In this area Zeppelin Systems supports its customers from the project development phase via engineering, production, job site installation, commissioning to the after sales service. The customers of the SGE plant engineering belong to the chemical industry, plastic producers and processors, the rubber and tyre industry as well as the food industry. For further information www.zeppelin-systems.com

23/02/15 15:13

in love with the perfect shape baking pan for

croissants

baking pan for

cake

baking frame

Equipment for bread and cake baking industries

ERREPAN s.r.l. Via Terracini, 4 TREVIGLIO (BG) - Italy Tel. +39 0363 301806 Fax +39 0363 303473 www.errepan.it - info@errepan.it

muffins

PRODUCTION IN PERFECT FORM Errepan is one of Italy’s leading producers of baking pans and metal baking equipment for the confectionery and bread-making industries.

ove for the perfect form Over 25 years of passion for the perfect form have allowed Errepan to position itself on the Italian podium of metal pan and equipment manufacturers for the confectionery and bread-making industries. Technological evolution, innovation and determina-tion have done the rest to satisfy an increasingly diversified and heterogeneous demand, borne of the international commercial relationships that the company has developed over the years. Certified quality Errepan has been ISO 9001 certified since 1998 for its system of quality, guaranteeing respect for operatio-

ERREPAN FP 1-15_ok.idml 3

nal procedures throughout the entire production process. Complementing the company’s certified quality is the quality of its daily interactions with clients, with a particular focus on meeting their needs. International trade shows In addition to Italian events, Errepan has long had a presence in the biggest international trade shows to reach local markets and give potential clients the chance to “see with their own eyes” the reality that excellence in the field currently represents. The products With a broad, comprehensive line of products, Errepan is able to satisfy

every need of the confectionery and bread-making industry. The range of available forms is constantly expanding, motivated by (among other things) the push from clients, which the marketing department (with inimitable support from the technical office) then takes as its own and transforms into perpetually new products and solutions. Pans for croissants, plum cakes, mufins, tarts, the most original soft cakes, but also for panbauletto, pan carré, and sandwich bread. The tray with self-carrying paper cup holders is an interesting and innovative solution. It can be used as a pan on the production line or as a support in the product prototyping phase, with a consequent reduction in cost.

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Loaf pan with ridged containers

Pan for croissants on a single aluminium tray or sheet

Flat sheet for high output machines

Semi-spheric form with highly non-stick Teflon.

Slotted loaf pan with automatic cover lock

Sheet for hamburgers for up to 125mm in diameter

Tray with self-carrying paper cup holders

Pan for muffins with a large selection of shapes and diameters

Stackable pan for panbauletto

ERREPAN FP 1-15_ok.idml 4

06/03/15 13:18

aseptic liquid packaging systems for food and beverage industry Lamican presents LamiPak, Aseptic Carton Packaging and LamiCups to the European beverage market at Anuga FoodTec 2015

eading Finnish Aseptic Packaging Company Lamican is well-known for its innovative aseptic liquid packaging system for the global food and beverage industry is proud to showcase three very important solutions to the European beverage market: LamiPak, LamiCan and LamiCups. Established in Finland in 2007, Lamican is appreciated as a pioneer in ecologically responsible, commercially appealing food and beverage packaging. Lamicanâ&#x20AC;&#x2122;s production facilities are located in Finland and China, with the former dedicated to filling machine and packaging material development and the latter producing aseptic packaging material. LamiCan which is the most important product and trademark, is a paperboard based easy-tohold, easy-to-open and easy-to-drink-from can. It provides 12 months of shelf life without the need for costly product

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refrigeration or preservatives. LamiCan 250ml is an aseptic paperboard package ideal for all types of ambient distribution. Perfect for premium brands, it has the eye-catching feature of printing around the full circumference of its body and different materials such as metalized material can be used. It is designed to be the perfect single serve size package for everything from still drinks, dairy to juices. LamiCan 250ml can be filled with liquids such as dairy products, milks made of oats, soy and rice, water, flavoured water, sport and energy drinks, ice tea, coffee drinks, juice, smoothies. LamiPak, Aseptic Carton Packaging is another important product we are offering to the European beverage market. LamiPak is aseptic roll-fed packaging material that runs on rollfed filling machines, equal in quality and specifications as that of existing roll-fed filling machines, but less complicated pricing structures and a much lower price range. LamiPak meet the

Visiictan

Lam Anuga at the c Show e Food T

1 Hall 7. A 101 stand

exact specifications required for these filling machines. We are able to offer technical service in Europe and in Asia. LamiCups, paper cups available for hot and cold drinks, available in single wall and double wall with excellent printing and forming features, made from 100 per cent OBA free food grade paper, using flexo printing from BHS Gallus â&#x20AC;&#x201C; Germany and PE Extrusion from Davis Standard Germany. The LamiCup product range is made in our state of the art facilities China and set up with strict compliance on hygiene. LamiCups sizes available are 4, 6, 7, 7.5, 8, 12, 16, 22 oz. single or double walls.

Aseptic Liquid Packaging Systems

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DAS BEKENNTNIS ZUM PURISMUS. URBAN. LEBENDIG. BEWUSST. ADV AM TECNOLOGY- FP 1-15.indd 3

04/03/15 15:17

Luceo is proud to announce a dual lane vision machine for detecting packaging with seal and label integrity defects.

t the ANUGA FOODTEC trade fair, Luceo will announce the release of a brand new version of ThermoSecure L. ThermoSecure L is the food packaging inspection machine that detects and rejects all packaging with poor quality seals, labelling, or marking errors.

Introducing a dual lane version to avoid package realignment Luceo once again has expanded its range of optical package inspection machines with a dual lane version. After check-weighing and metal detection functions, packages can now arrive for inspection on two lanes. While our single and dual lane ThermoSecure machines do not require mechanical indexing to center packages before capturing the image, this dual lane version of ThermoSecure can inspect packages asynchronously and at random intervals. The dual lane concept is also applied to rejection. As only the defective tray is rejected, the manufacturer is certain toremove only those products that fail the quality criteria. Such criteria is configured by the manufacturer to set acceptable tolerances for error: minimum

Luceo anuga fp 1-15-corr.idml 1

size of contaminant in seal area and even the position of the label... Two lanes with identical inspection performances ThermoSecure displays the inspection results on screen or off line, archiving all defect images. ThermoSecure tracks all packaging and archives any important production data and images to prevent rework operations on defective packaging, complaints, or product recalls due to package integrity problems. About Luceo Inspection Worldwide Luceo Inspection Worldwide is a business unit within TIAMA group, the world leader in innovative packaging inspection solutions focused on computer vision technology.

TIAMA is active in two major industry sectors: food and pharmaceutical industries (Luceo), and glass (MSC&SGCC). TIAMA Group currently employs over 250 staff throughout the world, including Germany, Spain, the USA, and China. Luceo employs a staff of nearly 30 in their offices in the United States, France and Spain. Luceo designs, manufactures and installs a wide range of systems to ensure the quality, traceability and safety of individual packs. From processing to final packaging, our inspection solutions focus on consumer safety, regulatory commitments and perfect product presentation. Luceo designs, manufactures and installs systems providing 100% quality control of individual packs.

05/03/15 18:27

Automate Packaging Inspection allergen

Seal Contamination

Incorrect data & Mislabeling

Inspect packages &

automate end of lines

together ThermoSecure detects AND rejects packages with leaks, poor sealing, and label errors including mix-ups while fully integrated with end-of-line automation.

help: n a c e w w cking lines pa ss h o

scu control on your urns i d ’s r ret ty Let rove quali educe custome p yr • I m maticall ra •D

Visit us at

www.luceo-inspection.com contact@luceo-inspection.com

Hall 8.1 B088

Hall 3 F686

Luceo führt zweispurige Version der Maschine zur Erfassung von Packungen mit fehlerhaften Siegelnähten und Etiketten ein.

ei der ANUGA FOODTEC wird Luceo die unmittelbare Verfügbarkeit der neuen zweispurigen Version der ThermoSecure L bekanntgeben. ThermoSecure L ist eine Maschine zur Inspektion von Lebensmittelverpackungen, die 100% aller Packungen mit fehlerhaften Siegelnähten, Etiketten bzw. Markierungen erkennt und auswirft. Zweispurige Version, um eine Neuausrichtung der Packungen zu vermeiden Die Luceo-Produktreihe der Maschinen zur optischen Inspektion von Lebensmittelverpackungen wird erneut erweitert - nun um eine zweispurige Version. Nachdem die Packungen die Kontrollwaage und den Metalldetektor durchlaufen haben, werden sie der Inspektionsmaschine auf einem zweispurigen Band zugeführt. Die neue zweispurige Version der ThermoSecure bietet nach wie vor den Vorteil, mechanische Befestigungen zum Zentrieren der Produkte vor der Bildaufnahme überflüssig zu machen. Die zugeführten Packungen werden auf jeder Prüfspur asynchron verarbeitet: diese erreichen die Prüfstation in willkürlicher Reihenfolge. Der Auswurf erfolgt ebenfalls nach dem zweispurigen Konzept. Lediglich die fehlerhafte Schale wird separat ausgeworfen. Somit hat der Hersteller die Gewissheit, nur solche Produkte zu entfernen, die den Qualitätskriterien nicht entspre-

Luceo anuga fp 1-15-corr.idml 2

chen. Diese Kriterien kann er selbst einstellen: Mindestgröße der Verunreinigung in der Siegelnaht, Positionierungstoleranz der Etiketten usw. Zwei Spuren, identische Inspektionsleistung Mit ThermoSecure können die Prüfergebnisse online oder offline auf dem Bildschirm angezeigt werden. Zudem ist eine Archivierung aller Fehlerbilder möglich. ThermoSecure inspiziert und erfasst in Europa und Amerika 100% aller Packungen, archiviert Bilder und wichtige Produktionsdaten, um eine Nachbearbeitung von fehlerhaften Packungen, Reklamationen bzw. Produktrückrufe aufgrund von fehlerhaften Packungen zu vermeiden. Infos zu Luceo Inspection Worldwide Luceo Inspection Worldwide ist ein Geschäftsbereich der Tiama-Gruppe, weltweiter Marktführer im Bereich innovativer Inspektionslösungen auf Basis von Vision-Technologie. Tiama positioniert sich als Spezialist für Inspektionslösungen für Verpackungen in folgenden Branchen: Lebensmittelindustrie und Glasindustrie (MSC&SGCC).

Die Tiama-Gruppe beschäftigt derzeit über 200 Mitarbeiter weltweit (Deutschland, Spanien, USA, China usw.) Luceo entwickelt, fertigt und installiert Produktreihen, die den Anforderungen bezüglich Qualität, Rückverfolgbarkeit und Lebensmittelsicherheit bei Einzelverpackungen entsprechen. Die Inspektionslösungen von Luceo entsprechen den Sicherheitsanforderungen des Endverbrauchers, den gesetzlichen Vorschriften und garantieren eine tadellose Produktpräsentation von der Produktverarbeitung bis zur Endverpackung. Luceo entwickelt, fertigt und installiert technologische Systeme.

05/03/15 18:27

automatic palletizing systems

ncreasingly compact end of line with SMI Packbloc Neo

The efficiency of a bottling and packaging plant whose daily output reaches millions of bottles depends also on end-of-line operations which need to be perfectly synchronized one another. Smipal, that is SMI division specialized in the production of automatic palletizing systems, offers reliable cutting-edge solutions like the APS P series, the evolution of the APS Plus series. The APS P model features a SCARA arm, integrating in the central column the operations of palletizing, empty pallet feeding and pad insertion, i.e. three different operations usually performed by separate machines inside their own dedicated space. The new Smipal palletizers of the APS P series, besides the standalone version, can be integrated in a Packbloc Neo compact system, gathering in a unique, small

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sized plant the operations of an automatic shrinkwrapper or an automatic wrap-around casepacker together with an automatic fixedcolumn palletizer and a turnplate pallet wrapper. The integration of multiple machines offers considerable advantages from the standpoint of operational flexibility and reduction of costs and energy consumption, as it reduces the need to install long stretches of conveyor belts (usually required to connect various standalone units to one another), allowing a single operator manage the entire system. The integrated Packbloc Neo system, recently presented by SMI at Brau Beviale 2014 included a Smiflexi model LWP 30 wrap-around case packer built into a Smipal model APS 1550 P palletizer, which in turn integrated a turntable wrapping machine into its own structure.

Sturdy and elegant packages with the LWP 30 case packer The automatic LWP 30 wraparound case packers produced by SMI, suitable for production speeds up to 30 packs per minute, stand out in the packaging machine market for a number of technical features which place them at the top of the reference range. Machine adjustments in these systems are made by means of convenient cranks and useful numeric counters, which allow the operator to switch from one pack format to another simply, quickly and accurately without having to use any tools. The cardboard blanks are picked up by a mechanical system that ensures precise synchronization with the other operations performed by the packaging machine; the blanks used in making the finished boxes are transferred from the cardboard blanks magazine to the main work surface smoothly

20/02/15 14:33

and uninterruptedly, by an innovative up-going, slightly curved system that significantly improves continuity in the feeding of the packaging material. Smiflexi’s LWP series new wraparound case packers have a compact and solid frame, able to adapt easily to any logistic condition and also mount brushless motors that drive the axes, which allows the user to reduce energy consumption.

A more efficient production thanks to new control systems. The LWP series packaging machines can also be equipped with accessory devices that increase their level of efficiency such as, for example, the webcam control system. It is mounted at packer outfeed to inspect every single pack produced, to detect its size characteristics and correct closing; it also rejects any pack automatically, in case it does not comply with the quality parameters entered in the production program. The foregoing control system can be further automated by installing a new device for ejecting and unloading of defective packs consisting of a conveyor belt that runs on free ball bearings. This belt carries the non-conforming pack to the outside of the production line by gently acting on the bottom of the pack instead of pushing it abruptly on the sides (as occurs in traditional ejection systems).

The APS 1550 P automatic palletizer The heart of the compact and integrated Packbloc Neo system is

SMI Anuga FP 1-15.indd 4

the new Smipal APS 1550 P palletizer which houses all the movable mechanical components within the fixed central column, i.e.: the cross-member that supports the layer-loading head that moves up and down on the column, the layer-loading head which performs fast and accurate horizontal movements along the cross-member thanks to a telescopic guides system and, finally, an articulated arm based on SCARA technology, which performs both vertical and horizontal movements to feed the empty pallets and insert the cardboard pads between layers. All the vertical and horizontal movements of the mechanical components of this SMI palletizing system are managed by the machine’s automation and control system, which establishes precise and coordinated trajectories for each one, in perfect synch with the operations performed by the layer-loading head, so that the machine’s various components will never touch or interfere with one another.

Continuous-flow layer formation Among the innovative features of the new Smipal APS 1550 P model palletizer, is the machine’s infeed section with the layer pre-composition system, which comprises a pack rotation device equipped with belts running on free ball bearings, a row-formation belt and a layerformation belt. In the new system proposed by Smipal, packs are rotated in the palletizer’s infeed

section, before the row is formed, through an innovative conveyor belt fitted with free ball bearings. By setting this function in the palletizing pattern, these bearings impart rotary motion to the bottom of the transiting pack. This feature avoids the drawbacks linked to traditional pack-turning systems in which the pack is turned by making it collide against a fixed blocking element located above the sliding belt.

Efficient end of line with the integrated turnplate pallet wrapper The compactness and efficiency of the Packbloc solution proposed by SMI were further enhanced by the Neo version, integrating a turnplate pallet wrapper in the palletizer’s structure, which wraps the individual layers as soon as they are placed on the pallet. In fact, the configuration of the Packbloc Neo packaging system featured the wrapping of the pallet in wrap-around film simultaneously with the formation of its layers, thereby eliminating dead time typical of other solutions in which the wrapping takes place once the pallet is finished. This solution is especially suited to the palletizing of unstable containers such as, for example, loose 5 to 10-liter bottles not packaged in cardboard trays and which remain firmly placed on the pallet, as it advances on the machine’s conveyor belts, thanks to the wrapping of the single layer.

20/02/15 14:33

tecnalimentaria_a4_wp_en.indd 1

29/10/14 12.03

UK Thermometer Business celebrates 25 Years of Innovation at Anuga Food businesses looking for innovative temperature solutions will welcome the arrival of TME to this year’s Anuga Foodtec in Cologne (24-27th March). Celebrating 25 years at the forefront of digital thermometer design and manufacture, this family-run, British business is heading to Germany to showcase its successful and expanding food temperature range.

lthough new to Anuga, TME is no stranger to the international stage. MD, Tom Sensier: “We export worldwide and for 25 years our formula has been the same: high-accuracy, UK-built products, affordable but with a bespoke edge. We look forward to even more success in the future as we launch, in 2105, some of TME’s most innovative solutions to date.” Taking centre stage on the TME Stand (D-060) will be the MM7100 ThermoBar Scan Thermometer. Using high accuracy temperature measurement combined with an integral Barcode reader, this truly innovative thermometer records not only the temperature, time and date of each measurement but also scans barcodes to identify products or test points. User-friendly features include: • User-programmable alarms and remedial action recommendations • Download of temperature measurements to PC via Bluetooth or USB interface.

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• Large screen displaying instant feedback on each temperature measurement • Scrolling buttons allowing users to examine previous measurements • Supplied with free open-source software as standard For 25 years, TME has delivered continuous innovation: launching one of the very first microprocessor controlled thermometers; developing ergonomically moulded dishwashersafe probe handles; launching one of the first button-free foldout thermometers and developing superfast 3-second response ThermaSprint needle probes. The same confidence extends to quality and service: TME is the only British manufacturer offering a Thermometer for Life promise. “In addition to our 2 year manufacturer’s warranty, TME guarantees to repair/ replace any of our thermometers you damage for no more than £35.”

TME visitors are sure of a warm welcome: “Anuga’s a great opportunity if you haven’t seen our products up close before, to pick up the equipment and give it a try. And we’re always happy to give free advice, so if you need expert solutions come and see us - don’t be shy!”. TME - When temperature matters. www.tmethermometers.com

23/02/15 17:39

New fruit slicers by M.F.T.

orrone Food Tech, specialists in fruit and vegetable processing, have implemented their range of fruit slicers with a new version of their apple wedger-chunker and slicer. M.F.T. is an Italian designer and manufacturer of fruit and vegetable processing equipment whose experience and know-how dates back to 1946. Besides being among the leaders in fruit peeling and cutting, in the last 15 years the staff of M.F.T. have widened their fields of expertise by gaining a large number of new customers across the whole fruit and vegetable processing industry, and throughout the world. The result of this is a wide production range that includes complete lines for fruit and vegetable processing such as for freshcut fruit, fruit and vegetable preserves, jams and marmalades, candied fruit, dried fruit, canning lines for fruit and vegetables (tomatoes, peaches, pears, etc,), fruit juices, purees, frozen fruit, citrus essential oil extraction,

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limoncello. Amongst the latest innovations, special attention is deserved by the new versions of completely automatic apple wedgerchunker and apple ring slicer. The new MW apple wedger and chunker is in fact a compact machine that allows coring apple and cutting them into either segments (wedge slices) or chunks (also called cubes). The first cutting unit may be disabled, thus allowing to switch from wedge slices to chunks in a matter of seconds. Moreover the blades may be very easily replaced, thus allowing to quickly change the coring size, the number of segments and the dimension of the chunks, according to new production requirements. The changeover is really a matter of few minutes! The machine is extremely compact and it includes the tank, the elevator and the orienting system for complete automatic feeding and operation. The production capacity of the MW ranges from 300 to 900 kg/h, according to number of lanes. Another worthwhile piece

Visi.tdisplay

M.F.T Anuga at the c Show e Food T

of equipment is the MW-R 2 hall 4. 039-E036 apple ring slicer. This maF stand chine, which is designed for coring and slicing apples into rings, is particularly suitable for the fruit drying industry requiring very thin ring slices for production of apple chips. Just as the MW model, it has several advantages including: complete automatic feeding and operation, compactness (the machine includes feeding tank, elevator and automatic orienting system), quick changeover of cutting unit for rapidly switching slice thickness and last but not least the capacities ranging from 400 kg/h, for the smallest model with two lanes, to 1200 kg/h, for the sixlane version.

05/03/15 13:37

Equipment for the dairy industry and for soft drinks, juices and beverages

ietribiasi Michelangelo was established between the end 1960 and the beginning of the next decade. From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realisation of “turn-key” projects, and in the specific processing sectors, such as production of cheeses, pasteurisation and packaging ones. Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the process of milk (HTST – HHTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, leben, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filata-pizza cheese” (such as mozzarella, kashkaval, etc.) and other products processed from cow – sheep and goat milks. In this field the company has a wide experience and can cover all equipment needs from small to bigger plants for the production of: pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc. Pietribiasi designs and produces plate and tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine and many others).

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In the beverage field, the range includes pre-mix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling. These kinds of plants are “tailor-made” and designed according to customer’s specific demands. The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semi-automatic butter forming machines. Its fifty-year experience in the food-stuff field, its long lasting cooperation with many European organisations and companies, the specialised knowledge in these processing fields, equipment and technologies, skilled

1. Example of flash pasteurization line, capacity 5.000 L milk/h, composed by constant level tank, centrifugal pump, flow meter group, plate heat exchanger, holding pipe, flow diversion, hot water group, stainless steel control panel, complete of self cleaning separator, homogenizer, round insulated holding pipe 2. Ripening/fermentation tank for yoghurt, cream, kefir, etc.

Visirtibiasi

piet Anuga at the c Show e Food T

1 Hall 5. B071 Stand

level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.

Insulated mixing tank with hot/ice water circulation, complete of hot water preparation group, stainless steel control panel, on base frame 3. Example of UHT plant for the high temperature processing of liquid food for long shelf life, in this case for fruit juice with pulp; complete of degassing unit/deodorizer, control panel with PLC control – TUBULAR VERSION

26/02/15 12:32

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26/02/15 12:08

Cap, Straw, End-of-line All thatâ&#x20AC;&#x2122;s wanted is a good bond Challenging ambient conditions for adhesive manufacturers Beverages not only come in endless flavours, they are also supplied in many different packages, and especially the carton units for liquid beverages come in endless varieties of shapes. This is where the adhesives used play a very important role.

Straight Straw - U-Straw - Telescope-Straw - Jowat AG bonds all varieties of straws

t may be that the consumer behaviour has become more demanding over the years, in accordance with the different group of buyers and their and situation in life, but

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two factors remain crucial at all times for every version of package: the perfect appeal and the practical handling of the goods. A major factor of influence for these two aspects is the perfor-

mance capacity of the adhesives used. In addition to the raised expectations of the end consumer, the entire beverage market is characterised by global growth, tough competition and the nec-

05/03/15 18:23

Grafik: Zeitliche Entwicklung der Öffnungssysteme von Getränkekartons

essary increased production efficiency resulting from this. Additionally, we find a huge variety of diverse packages and a consumer behaviour that differs widely around the globe. This market has accelerated in complexity and dynamics, and this applies equally for the respective adhesive applications, especially the carton packages. These carton packages and their additional components – caps and straws – are undergoing fast changes in design and functionality. Good examples for the increased complexity can be seen in the very different container contents, the various package geometries and the manifold packaging materials. For bonding caps, straws and secondary packages, the adhesive manufacturer has to respond to challenging conditions, not only in the manufacture but also during the transport and storage of the beverage cartons. Adhesive systems Thermoplastic hot melts have for a long time been the answer to the requirements from manufacture and logistics. A few years ago, the polyolefin-based adhesives, a relatively new product family, came on the market. Due to their excellent processing characteristics, they are gaining increasing market shares. The modern PO adhesives of the Jowat-Toptherm® series were conceived as specialists for each specific application. Stable in the melt, minimal odour

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formation and nearly colourless in processing, and a high green strength are the outstanding properties of this product group. The excellent flexibility at low temperatures and wide adhesion spectrum also with minimal grammages applied are additional features. Speed and small bonding surfaces. The bonding of caps and straws have the same basic requirement: They need to be attached to the beverage carton at line speeds that are constantly accelerated. This requires adhesives with a high green strength, the major prerequisite for safe and flawless downline processing. Challenging conditions in production (like heat, cold, water etc.) need an adhesive which will remain unchanged when exposed to these kinds of stress. An optimum bond must still be guaranteed when hot filling is followed by chilling, and this means that stretching, shrinkage and condensation water will accompany the bonding process. Over the past years, not only the line speeds have accelerated, but the number of different materials on both sides of the adhesive has also multiplied. Foil materials laminated to the carton, caps with different application substrates, or straws in diverse shapes and foils, require high-tech adhesives with a wide adhesion spectrum.

Cap bonding Not all caps are equal, and the endless variety which is standard for this application is not found elsewhere. Adhesives had to match these many different caps and application methods for many years. No matter if the caps are of the flip-open or twist-off variety, whether the formats are standard, premium with very special shapes, with or without headspace – all closing systems for beverage cartons are matched by the safe and universal adhesive partner, Jowatherm® 250.00. This hot melt adhesive can of course be used for applications with direct food contact (according to FDA 176.170 and EU 10/2011). One specialty: Jowatherm® 250.00 is supplied in pillows. Pillows are highly processor-friendly and have many advantages compared to blocks: They are easy, clean and time-saving in their handling, since the manual removal of blocks from the silicone paper is no longer necessary, also making any considerations of contamination by this paper and of its expensive disposal obsolete. The risk of splashing and possible burns while refilling the melters is clearly reduced. The pillows also ensure an even and fast melting process with minimal cooling down of the melt. This adhesive system has been tested and is approved for the cap applicators of the well-known leading companies on the market.

05/03/15 18:23

Jowat-Toptherm® 256.05 als Granulat. (Quelle: Jowat AG)

Straw bonding Another example for the growing demands in the process of beverage packaging is the attaching of straws to portion packs. When feed speeds are high and ambient conditions are challenging (cold, moisture), very different materials also have to be bonded with high green strength to ensure safe downline processing. There are, however, additional factors to make this a highly complex production step. Just like the beverage cartons, the straws (telescope, Ustraw, straight straw) and their foil wraps (OPP, aluminium etc.) come in enormous varieties of shapes, sizes and surface structures. On the way to the consumer, the straw bonding on the individual portion packs has to also withstand extreme stress conditions and must remain fully attached while running through the subsequent packaging, transport and handling processes, where high mechanical impacts are exerted. In the course of the packaging

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process (conveyor belt transport, multipack assembly by shrink foil wrap, tray packaging and pallet sorting), the attached straws are constantly exposed to pushing, shaking and swiping impacts. This is where a powerful adhesive can show its superior strength and reliable reproducible bonding results. Straw attaching to portion packs - this means a lot of applications expertise in bonding on minute surfaces. The response to this adhesive challenge is provided by Jowat AG with its modern PO hot melt adhesives: the Jowat-Toptherm® family, with an outstanding example, Jowat-Toptherm® 256.05. All adhesives from this series offer excellent adhesion on the most diverse substrates with a high green strength, and in consequence an efficient straw attachment. The Jowat-Toptherm® products meet the regulations concerning packaging of food under EU guideline 10/2011 and the FDA requirements.

Secondary packaging and transport of the beverage cartons When high-quality cartons are manufactured with surfaces that are difficult to bond, for example coated papers, waterrepellent Kraft liners and lacquers, the demands on the adhesives multiply again. This is where the polyolefin (PO)based adhesives have again proved their powerful and flexible character. Jowat-Toptherm® 256.50 has the respective adhesion spectrum and a higher heat resistance, and can replace the combination bonding that was the standard so far (hot melt and dispersion adhesives). However, attention must also be paid to the forces which the bond has to withstand later on during transport and storage of the packs, respectively of the pallets. The stress exerted on difficult substrates, with high mechanical impacts on the entire compound (due to belt conveying, shrink foiling, packaging in trays, and truck or container transport), requires a superior strength and solidity level of the adhesives as well as a high flexibility. Conclusion: The purchaser is expecting a package that is perfect in design and handling, with components that match the product promise of a pure enjoyment of a beverage. Whether Pak or block, cap, straw or end-of-line - the tried and proven Jowat adhesives have for many years fulfilled these requirements and continue to do so. Perfect bonds increase production security, product quality, and customer satisfaction.

05/03/15 18:23

EFFICIENT LINE SOLUTIONS

Slicing and tray feeding-Own blade manufacturing

he product portfolio that TREIF will present at the Anuga FoodTec show is characterized by automation and optimisation of yield. The company that develops and produces industrial machines and line solutions for slicing food (e.g. meat, salami, ham) and automatic tray feeding of the slices as an important step for packaging will show machines for the ready-cut market. The precision portion cutting machine FALCON hybrid slices meat products with and without bones e.g. chops, steaks to an exact weight or to a set thickness. The 4D camera system for measuring the products joins forces with top-speed computer technology which is the basis for yield-optimised slicing. Different software programs meet special requirements and make it possible to reach an obviously high output. The FALCON model is available in different versions that are geared to various customer needs. One FALCON model is specialized in boneless products. For the further processing of the sliced products, the FALCON machines can be combined with tray feeder or with robotic technology. With up to 100 picks per minute, the robots ensure reliable sorting of the slices, e.g. for reaching the fixed weight of the trays, and a smooth flow of the production process. Thanks to the capability to be integrated into automated production processes, an uninterrupted chilled and hygienic line is created. Less personal is needed which means less touching of the products. This increases the microbiological product hygiene many times over. At the Anuga FoodTec, TREIF will also show dicing solutions, e.g. for

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industrial requirements. There will be an industrial dicer for meat products on display as well as the industrial cheese dicing machine CASAN 200 with high-performance grating mode. Concerning the slicing business, the focus will be on ECO SLICING. ECO SLICING means reduction of energy costs and more protection of the environment because the product cooling can be reduced. Other slicing systems need idle cuts for gaining time for the transport of the slices. TREIF slicers do not need idle cuts. They therefore require fewer blade rotations for achieving the same output. This protects the product during slicing and allows slicing at higher product temperatures which saves time for logistics and product cooling and therefore energy costs. Less product cooling which means less energy costs is also an advantage of TREIF´s slicer blade with patented lotus engraving. Thanks to the special engraving, a small „air cushion“ is created allowing the slice to come away from the blade immediately after slicing. Even with soft products that adhere easily to

the blade such as boiled sausage, boiled ham or cheese, the pressure on the product is reduced during slicing thanks to a smaller cutting angle with the lotus engraving. The slice does not stick to the blade, the prerequisite for perfect, attractive stacking and shingling. The lotus engraving allows a wider range of different products to be sliced with one slicer blade. The blade is made by TREIF in the own internal blade manufacturing. In Cologne, the visitors will learn all about the advantages they will have with original TREIF blades.

TREIF at Anuga FoodTec: Hall 6.1 - Stand D030/E039 www.treif.com

11/02/15 18:38

SARTEN PACKAGING

ARTEN PACKAGING is the market leader and frontrunner of technology across the metal and plastic container industry in Turkey,Middle East,South Eastern Europe,North Africa.We have approximately 2500 employees in our 14 factories and offices,2200 in Turkey and 300 working abroad.Sarten is the manufacturer of 3pcs.welded and 2 pcs.drawn metal containers for a variety of industries including canned foods, cooking oil, aerosols, pesticides, engine oils, paints.In plastic containers supplies, Sarten offers products made of PET, PE and PP for the lubricants, agricultural chemicals (COEX), paints, ketchup,mayonnaise etc. (COEX), cleaning materials and cosmetics industries. Our market share in the Turkish food can market is approximately 60% and in ready meals sector it is more than 80%. We also have approximately 35% of the canned edible oil market.Twist caps offered by SARTEN in a wide range of diameters (38 mm to 100 mm) and different types , are ideal for various requirements of customers and they meet the demands of food industry. Twist Caps are suitable for hot , cold , aseptic filling , pasteurisation and sterilisation of various food and beverage applications.Sarten offers a wide range of diameters (38 mm to 100 mm) and different types of twist caps.Easy-open ends and twist caps are mainly used in the food industry. Plastic containers and bottles are used for packing;dairy products,ketc hup,mayonnaise,mustard etc.in the food industry. We are very active in sales of metal food cans and plastic bottles and jars to Europe and USA with special focus to geogaphically closer markets mainly in the south eastern europe. We are producing more and more conventional and shaped food cans with thinner but stronger materials with special panelling formats

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down gauging is continuing in all sizes.CTP platemaking,digital preprint proofing,streamlining of artwork to proofing then to ink mixing and then ink control in presses via one common language software is creating very good results in print quality and repeatability of jobs.In house central manufacture of toolings provides uniformity in all operations in all our factories.Improvements to all metal food can making machinery and seamers at ours and our customers plants as well as plastic containers moulds are esigned,manufactured,assembled and tested at our R&D department. Quality control and assurance are clearly crucial in our line of business. Our

accreditations include ISO 9000,ISO 14001,ISO22000,GMP,Lean Enterprise and Manufacture and 5S is practised in all our sites. Latest investments include 6 colours UV printing line,UV coating line,,CTP plate making,shaped food cans and aerosols lines.5 liters rectangular for edible cooking oil,motor oil,chemicals etc. cans manufactured with thinner and stronger material with specially designed panels on the body to increase axial load carrying and stackability of these cans was succesfully introduced with collaboration of one of our major client.UN certification for the transportaion of dangerous goods was obtained for this can.

05/03/15 15:09

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05/03/15 13:45

O.M.I.P., fruit processing has been its passion since 1971 After decades of research and development, o.m.i.p. pitters have achieved results which go beyond imagination

he company O.M.I.P. SRL, established since 1971, specialized in manufacturing machines for fruit processing, has placed on the world market the latest advanced innovations in the sector of pitters for peaches, plums and apricots. After decades of research and development, its pitters have achieved results which go beyond imagination. In fact, the goals obtained in all companies, both Italian ones and foreigners, leave no room for doubts on the efficiency of the same, higher yields on the final product with much less space for its installation. With the above yields, more and more companies are replacing torque lines plants with Omip lines.

The K8/2013 pitter machine is the newborn in Omipâ&#x20AC;&#x2122;s family. Manufactured totally in stainless steel in order to satisfy, more and more, the safety alimentary rules. The replacing of almost mechanic parts with an innovated and advanced electronic components

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K8/2013 Pitter machine K8/2013 Entsteinungsmaschine

(management and monitoring) makes the machine, absolutely, more simple and economic one in maintenance in its specific sector. Thanks to its new more efficient cutting group, the machine pits 320 peaches per minute of any level of ripeness and any variety (cling and freestone) as well, its cut is more smooth and incisive at the same time. Production capacity: 3 Tons per hour; Feeder Yield 100%; Automatic Peach Aligner yield 90-100% depending on fruit; Minimal maintenance.

The Apricots Stoning Machines KA3 and KA6 pit apricots in two halves along the suture line and are suitable to pit fruit even if not perfectly graded. The Cutting Station is made up by a particular circular blade that divides the fruit in two halves leaving the stone intact and loose one to separate from the pulp. It happens thanks to the oscillating mechanism which is able to compensate the different

dimensions of the stone itself. All parts in touch with fruit are for alimentary and hygienic purposes and the structure is completely in stainless steel. Production rate: from 550 to 1100 fruits per minute. Omip Company manufactures: Peach, plum, apricot and avocado Stoning Machines; Peach and apricot Roller-Operated Stone Remover; Peeler; Dicer; Slicer; Brusher; Turn-Overs; Elevators and more... visit Omip web site: www.omip.net

09/03/15 12:12

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04/03/15 15:30

O.M.I.P., Obstverarbeitung mit Leidenschaft seit 1971 Nach jahrzehntelanger Forschung und Entwicklung erzielen O.M.I.P. Entsteiner Ergebnisse, die alle Vorstellungen übertreffen

ie Firma O.M.I.P. SRL, 1971 gegründet und auf die Herstellung von Maschinen zur Obstverarbeitung spezialisiert, hat die neuesten Innovationen bei Entsteinern für Pfirsiche, Pflaumen und Aprikosen weltweit auf den Markt gebracht. Nach jahrzehntelanger Forschung und Entwicklung erzielen ihre Entsteiner Ergebnisse, die alle Vorstellungen übertreffen. In der Tat lassen die in allen Betrieben in Italien und im Ausland erreichten Ziele keinen Raum für Zweifel an deren Effizienz: größere Ausbeute am Endprodukt bei wesentlich geringerem Platzbedarf für die Installation. Angesichts dieser Ergebnisse ersetzen mehr und mehr Betriebe ihre Pressenanlagen durch Anlagen von OMIP.

Die K8/2013 Entsteinungsmaschine ist das neuste Kind in der OMIP Familie. Sie ist vollständig aus Edelstahl gefertigt, um die Vorschriften zu Lebensmittelsicherheit immer besser zu erfüllen. Die Ersetzung der meisten mechanischen Teile durch innovative elektronische Bauteile (Steuerung und Überwachung) machen die Maschine zur absolut einfachsten und wirtschaftlichsten in ihrer Branche. Dank ihrer neuen effizienteren Schneideinheit entsteint die Maschine 320 Pfirsiche pro Minute, unabhängig von Reifegrad und Sorte (Cling- und Freestone), erfolgt der Schnitt gleichzeitig glatter und schärfer. Verarbeitungskapazität: 3 Tonnen pro Stunde; Ausbeute Zuführer: 100 %; Ausbeute automatischer Pfirsich-Ausrichter: 90-100 %, je nach Frucht; minimaler Wartungsaufwand.

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Die Aprikosenentsteinungsmaschinen KA3 und KA6 entsteinen Aprikosen in zwei Hälften entlang der Nahtlinie, auch dann, wenn die Früchte nicht perfekt kalibriert sind. Die Schneidstation besteht aus einem speziellen Rundmesser, das die Frucht in zwei Hälften teilt, den Stein dabei aber intakt lässt, so dass dieser sich von selbst vom Fruchtfleisch löst. Dies erfolgt mithilfe eines Schwingmechanismus, der unterschiedliche Steingrößen kompensiert. Alle Teile, die mit der Frucht in Berührung kommen, sind für Lebensmittel geeignet, die Konstruktion besteht vollständig aus Edelstahl. Produktionsleistung: 550 bis 1100 Früchte pro Minute. Die Firma OMIP produziert: Entsteinungsmaschinen für Pfirsiche,

Pflaumen, Aprikosen und Avokados; Entkernungsmaschinen mit rotierenden Walzen für Pfirsiche und Aprikosen; Schäler; Würfler; Tranchierer; Bürster; Umdreher; Förderanlagen und mehr ... besuchen Sie die OMIP Website: www. omip.net

KA6 Apricots Stoning Machines KA6 Aprikosenentsteinungsmaschinen

09/03/15 12:12

plants for the food and beverage industry

ARCK Spa manufactures plants for the food and beverage industry with a particular attention to the storage, heating/cooling, pasteurizing and concentration of the fruit juice and milk/whey. FARCK concentration plants can be used with excellent results both for pure and rectified musts and for fruit juices and can be coupled with all desulphurization columns with a very high energy saving. FARCK uses the principle of the Vapour Thermal Recompression and manufactures plants with reduced consumptions (less than 1 Kg. of steam to evaporate 10 Kg. of water). The circulation of the product is “falling film”, with vertical pipe bundle exchangers, condensate separation with elimination of non-polluting liquids and cleaning of the plant by means of forced circulation in short time. The capacity of the evaporators varies from 1.000 or 2.000 lt. of evaporated water to 50.000 lt/h of evaporated water (big plants with 3-6 effects). An important characteristic of FARCK evaporators is the centralization of all controls into a control synoptic board that allows the driving of the plant by one operator alone. All FARCK evaporation plants are realised in monobloc in order to be transported and installed in short time. Thanks to many years of experience in this sector FARCK Spa can design and manufacture plants with very low consumptions thus respecting the environment. FARCK Spa manufactures also plate exchangers, heaters coolers and pasteurizers for food liquids. Our technical office is able to calculate the exact number of plates and sections necessary to guarantee the best energy saving by respecting the product to treat; the plate exchangers are completely manufactured with AISI 304 and 316 stainless steel and have a capacity from 500 to 40.000 lt/hour, with one or

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more cooling or heating or pasteurisation sections, with or without holding tubular sections , provided with temperature control board and positioned on bedplates in order to reduce space and time assembly. FARCK Spa is also specialised in the manufacturing of S/steel tanks with capacity up to 200.000 lt. for the storage, cooling or mixing in general. It is possible to add special stirrers for the movement of high density and viscosity products, manholes with micro-switch, breathers, rotating cleaning balls, manifolds, gangways, railings; everything realised following all accident prevention regulations. Thanks to the high level of its technicians. FARCK Spa manufactures also Spray- drying plants for the pulverisation of the concentrated liquids coming

from evaporators and their transformation into powders with a long-life conservation. Compared to traditional dryers, the product coming from a FARCK plants has better qualitative characteristics : lower density, no hygroscopicity, better solubility, no hardening in packaging and so a better use in the industry. Thanks to the high level experience of its technicians, FARCK Spa is able to manufacture and supply complete « turnkey » plants in Italy and all over the world. The transport, positioning and assembly also of voluminous and complex plant’s components are always made directly by its own skilled staff and its means of transport, offering also a good after-sale service.

26/02/15 10:32

Quality in tomato, fruit, vegetable and fresh-cut sorting

VisiTtEC at the Anuga w PRO ec Sho Food T

.1 Hall 10D048 Stand

rotec was founded in 1990 out of the passion and the approximately 20 years experience of an outstanding professional in the agro-food sector: Luigi Sandei. Already the first European manufacturer of selfpowered, optically sensing tomato harvesters, Mr. Sandei decided to apply his personal experience to the production of the first optical sorters for use in the tomato processing industry. From then on, development has not slowed down. Quite the contrary; backed by this wealth of acquired experience, and investment in ideas and resources, development has continued year by year. In an effort to surpass the targets already achieved (over 3000 installations world-wide) by Protec and its united team, we are focused on one of the company’s primary objectives; to provide reliable and effective solutions to their clients. This continual research has opened up the way for the application of our technology to other previously unconsidered products. In addition to tomatoes, it is now possible to sort whole fruit, tomato and fruit pulp, extrusions, purees, jams, leaf vegetables (fresh or dehydrated), legumes, diced fruit and potatoes (in almost every form). As a result, a simple product such as a tin of peas or a pot of jam, which people buy everyday, embodies a high level of technology aimed at achieving the highest quality. In our machines this technology translates into a sophisticated system of artificial vision which is being continuously developed and

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that can be adapted to the most advanced production lines. Sorter for whole tomatoes, fruit and vegetables This machine is capable of sorting tomatoes according to desired color. Depending on the application, it can reject either product of incorrect color or any foreign bodies from the product stream. The range of application is very wide; from tomatoes in general to peeled tomato, and to red peppers. This family of sorters includes both single vision systems, that inspect the product on the upper part, and double vision systems that inspect the product on both the upper and lower part. Each vision unit is equipped with a brush cleaning system for the pe-

riodic cleaning of the optical sections. The belt conveyor moves the product flow through the optical inspection system and to the ejecting unit. The exclusive electro-pneumatic ejection system with “fingers” has proven to be the most effective for average dimensioned product, such as industrial tomatoes. For products of smaller dimension, such as small tomatoes (“cherry”) and red pepper, the ejection is carried out by means of an air jet. The operator interface is easy and user-friendly and allows modifications to all parameters of the sorter. The various equipment functions

06/03/15 17:50

Senza titolo-2

CMY

06/03/15

10.13

are mechanically as well as electronically changeable in order to meet all the customersâ&#x20AC;&#x2122; different needs. The product capacities vary according to size of the machine; with four different widths: 20, 30, 40, and 60 channels. Protec systems require minimal maintenance: the vision units are independent in order to increase their reliability and the systems include self-diagnostic functions that notify the operator of any possible problems. Due to the remarkable number of systems we have installed all over the world, we have acquired a great deal of experience in order to constantly keep Protec machine up to date with the various requirements of the industrial world. .

NEW4 201

olives sorting line tomatoes sorting line walnuts sorting line

winery sorting line

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06/03/15 17:50

LEES? IS NO MORE A PROBLEM! Velo Technologies offers a solution for the filtration of products with high content in solids.

hanks to several tests, Velo Technologies is ready to provide an ad hoc solution for filtration of products with high content in solids; that is by replacing traditional polymeric membranes with sintered stainless steel membranes in cross flow filters for lees. Sintered stainless steel is already standard for mechanical systems of vinification. What does “sintering” mean? Sintering is a thermal treatment to which powdered stainelss steel is subjected. High temperatures “weld” powders by heating them under their melting point. We have verified that this kind of material perfectly adapts to cross flow filtration of “difficult” products (with high percentages of suspended solids, up to 70%). Sintering creates porous surfaces typical of tubolar membranes usually used in cross flow filtration. Moreover sintered stainless steel possesses a conformation that guarantees high mechanical and chemical resistance which means high resistance to pressure, thermical and mechanical shocks and chemical washing with high Ph. All of this goes to the advantage of wineries that will benefit of a cross flow solution together with sintered stainless steel that can last in time.

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Lees stop filter with sintered membranes are available in sizes of 15, 23, 30, 38, 45, 53, 60 sqm of filtering surface both in automatic and semiautomatic version.

11/02/15 18:39

NEW APPLICATIONS OF OHMIC PROCESSING

Emmepiemme, who has been operating for twenty years in the design and implementation of ohmic heating, electrothermal machines, industrial lines and complete pilot plants, continues its R&D and industrial achievements

hmic heating is, for food processors, one of the most innovative and safe methods to manufacture a wide range of products. It is a method for heating substances in a uniform manner by electric current (Joule effect). The technology developed by Emmepiemme can be coupled with hot or aseptic filling of large size containers (bagin-box) as well as glass jars and composite cartons for small formats. “Mario Massa, co-founder of Emmepiemme, proposed me this peculiar technology in the early Nineties as an alternative to microwave - says Francesco Municinò, president of Emmepiemme - as a possible answer to my search for innovative systems suitable to produce industrially processed products that would meet the increasing market orientation towards ready-to-eat products of high-quality and as fresh and natural as possible. At the time ohmic processing, conceptually known for a long time, was being applied by other manufacturers, but a series of technical and economic problems had hampered its diffusion. Since 1997 we have independently developed a number of innovative electronics and engineering solutions, which have led to successful scaling up in a short time, at affordable costs and with immediate results”. The range of applications of the technology developed by Emmepiemme, limited at first to the sector of diced fruits and vegetables, was later expanded to the sterilization of low-acid products, such as soups and ready meals of unparalleled quality, to all kinds of liquids and purees, and more recently to the dairy sector, in

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particular processed cheese, creams and dressings. “There are more than 60 industrial systems by Emmepiemme worldwide, including processing lines made entirely by us and single ohmic heaters, with their feeding pumps, incorporated into lines already existing or made by other manufacturers like, for example, Asepsystems, Boema, CFT Rossi Catelli, KASAG Langnau, Pellacini - continues Municinò -. The systems are installed in many European countries, as well as in Egypt, South Africa, Chile, Mexico, USA and Australia. Since 2004 the most important global food processors have become interested in Emmepiemme technologies and have adopted our pilot plants and /or industrial lines, while contacts are underway with other groups of equal fame, with cycles of industrial tests being performed on their products. We have over 20 pilot plants installed in Italy and abroad at independent research institutes, universities and R & D centres of leading food groups. The overall installed power to date is of nearly 11,000 KW in industrial applications, over 1100 kW in pilot equipment and 30 kW in ‘labscale’. To date Emmepiemme systems have treated more than 600,000 tons of food. With these figures, I believe Emmepiemme is in all respects a world leader in ohmic heating”. As for the technical characteristics, Emmepiemme ohmic heaters, based on the principle of modularity and easily expandable, are produced in a vari-

ety of configurations to suit all purposes, with capacity from 5 kg/h to 12,000 kg/h, and installed power from 1.5 KW to 720KW. It is also sufficient to install two or more heaters in series to achieve higher power and processing capacity. The switching power generators are produced in versions for industrial applications (modules of 30, 60 and 75KW), for small applications (modules 5-10-15-20KW) and lab-size (from 1.5 to 5 KW). Emmepiemme is present at Anuga 2015 with a full ohmic aseptic pilot plant, equipped with specific applicators for juices, viscous fluids, and protein products.

06/03/15 10:48

ADV AM TECNOLOGY- FP 1-15.indd 3

04/03/15 14:28

4G GHIDINI SRL STAINLESS STEEL BALL VALVES AND FITTINGS

G GHIDINI was set up in 1978 and soon started its escalation in the production of stainless steel ball valves and fittings, striving to achieve key objectives such as product and service quality, in order to meet the ever more demanding needs of the domestic and global markets. Technological innovation and on-going research have helped the company to gain a leading position in the industry by offering their own line of certified products able to fully cater for all types of applications they were designed and manufactured for. Thirty years of experience have allowed us to offer added value in terms of offer, product range, prompt delivery. All these benefits, together with our 100% made in Italy quality, make sure we can fully meet the expectations and requirements of our customers. The entire product range

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is designed and manufactured in our factory located in Lumezzane (Brescia). 4G GHIDINI has been awarded certification to UNI EN ISO 9001:2008 standard. Our ball valves are compliant with directive 97/23/CE “PED”, introduced to standardise the legislation enforced in the Members States on pressure equipment, and can be supplied on request in compliance

with directive 94/9/CE “ATEX” for approximation of the legislation enforced in the Member States covering safety systems and equipment to be used in potentially explosive environments (II 2 G-D). All our products are designed, manufactured and, before being sold, fully tested by following the correct testing practice with cutting edge equipment, in order to ensure total quality and safety to all our final user.

18/02/15 16:11

PACKAGING LABELLING

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Fresh Thinking offers a reduction in food waste tion for all types of food products to ensure they arrive at the supermarket and finally the consumer’s home in perfect condtion. LINPAC has always been in the forefront in developing new packaging solutions for their customers and so it was with the development of the LINfresh Atmo trays for Modified Atmosphere Packaging (MAP) applications. EPS gives excellent protection and preservation qualities to food. Its insulating properties extend shelf life to reduce food waste and as a result the EPS tray has become a popular choice with manufacturers, retailers and consumers alike.

INPAC Packaging manufacture a range of sophisticated solutions for fresh food products in the protein, bakery, convenience, foodservice and produce markets. The LINPAC Innovation team continually develop packaging to address the food waste issue. The LINPAC site in Verona manufactures a wide range of EPS (Expanded Polystyrene) packaging which has proved very popular throughout the Italian supply chain because of its merits in keeping food fresher for longer and providing excellent protec-

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The LINfresh® Atmo 5 and 6 ranges were introduced for prepacked meat and fish and designed for top-seal MAP applications. The packs combine low carbon EPS with barrier technology which helps to extend the shelf life of food by up to 300% when compared with traditional non-MAP packaging methods. ‘’Indeed, our EPS LINfresh® Atmo trays for meat and fish have proved so successful in Italy that we recently installed new manufacturing capabilities at our Verona site to enable us to extend the range available to our Italian customers. ‘’comments Cristiano Madama, Sales Director at LIN-

PAC Packaging, Verona. An added benefit of EPS is that fungi and bacteria cannot easily grow on the material because of its consutrction. Minimal bacteria growth means food will remain fresher for longer which benefits both retailers and consumers; for consumers it means they can store food at home for longer and for retailers, extended shelf life brings improved supply chain efficiency and better inventory and order management. The spongy foam material also helps to cushion food, protecting it from damage during transit, minimising food waste across the supply chain as food makes its way between processor and consumer. ‘’When used in conjunction with our complementary lidding film LINtop® PE HB, LINfresh® Atmo customers have the ultimate tray/film combination, giving excellent performance in terms of shelf life, presentation and protection for their meat and fish products. In addition, LINfresh® Atmo trays have strong environmental credentials; as EPS is 98% air the trays are extremely lightweight and have the lightest carbon footprint on the market today, reducing manufacturers’ and retailers’ impact on the environment.’’ Adds Madama The tight economic situation in Italy will continue to drive demand for lighter and cheaper packaging solutions like EPS. Product

06/03/15 14:29

ble Film Solutions PACKAGING LABELLING

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packaging like EPS is becoming a favoured choice. EPS meets all the requirements of modern packaging with regards to the environment and recycling. It is 100% recyclable and does not produce any greenhouse gases on disposal. It uses very little energy to manufacture - only 0.1% of total oil consumption is used to make EPS. Plus the energy consumption used in its manufacture can be recovered through incineration. ‘’Quality, efficient packaging, like our LINfresh® Atmo trays, can significantly reduce waste across the entire supply chain by giving food a longer shelf life and ensuring food can be transported around the world safely and securely.’’ comments Cristiano.

packaging.com

manufacturers committed to lowering costs whilst maintaining product quality as rising and volatile raw material and energy costs continue to plague businesses. At the same time, consumer price sensitivity and the shift in consumer spending patterns towards value for money products has become a major driver. Lightweight packaging has become an important cost-cutting measure for Italian manufacturers as it generates savings in transport costs. Added to this is the raised awareness of the impact of packaging on the environment which means eco-friendly

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Fresh Thinking Leads Innovation at 04/03/2015 12:15 LINPAC Packaging Alongside the extensive expertise in foam and rigid plastic packing, the Fresh Thinking Innovations team at LINPAC Packaging have vast experience in manufacturing both simple stretch films and complex multi-layer barrier films. Since 1980 LINPAC Packaging has been a market leader in the manufacture of flexible films for the food industry across Europe. The core strengths of the films business are considered to be its specialist expertise and a willingness to innovate and invest in new ways to add value for customers. One such case has been the co-operation between LINPAC

Packaging, Verona and Martini Alimentare. Martini Alimentare S.r.l. is one of the major meat producers in Italy. Producing more than 115,000 tonnes per annum, Martini is the major player in the production of pork, a significant processor in the poultry market and is also renowned as a quality supplier of rabbit meat. Orviero Monti, Research and Development Manager at Martini believes “In the retail sector, competition is keen and packaging should not hide the product but should emphasize its quality keeping its intrinsic freshness, flavour and fragrance and make it visually appealing to the consumer”. As part of their on-going innovation programme, Martini recently launched a new high-end product range including porchetta a fette (sliced cooked pork, tagliata di pollo (thin sliced chicken) and kebab di pollo (chicken kebab), which will be of fered both under their own brand, as well as private label brands. For this new range, Martini made the decision to look at new packaging and opted for transparent rigid plastic trays rather than the traditional EPS tray normally used in this market sector. The reasoning behind this dramatic change was very simple as Sgr Monti explains. “We started from a very simple consideration - the amount of detailed information we must include on each pack, either as a label or as direct film printing, takes up more and more space. We are required to inform consumers about ingredients, nutritional values, food

06/03/15 14:29

PACKAGING LABELLING

legislation, cooking suggestions, etc, which is only right, but product visibility is penalised. By using transparent trays, the product is visible not only from the top but also from the sides and from the bottom. As a result, we have given the consumer three dimensional visibility!” This change in packaging format meant that Martini also needed to look for a new lidding film that would provide a suitable barrier to maintain shelf life, whilst at the same time enhancing product visibility. The chosen film was LINtop PP HB F 27 from LINPAC Packaging. The main considerations in choosing this film included: The quality of LINtop PP HB to drive sales– The transparency and brilliance of the film, due to

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its inclusion of anti-fog properties, ensure the visibility of the product on the supermarket shelf is outstanding. LINtop PP HB cost effectiveness – High barrier properties ensure the product is safe and maintains its shelf life minimizing waste at a reasonable cost per pack. LINtop PP HB F27 production efficiency – The film design minimises the number of reel changes in production offering lower downtime and higher outputs. LINtop PP environmental performance - The lower gauge film (27 microns) also means a lower environmental impact (minor CONAI factor for recycling of packaging waste) and is in line with Martini’s ISO 14001:2004

certification for environmental management. When asked about his experience of use LINtop PP HB Sgr. Mnti commented “To be honest, since using this new film I now sleep better at night which was not always the case in the past with other film suppliers! “LINPAC responded to an urgent production need at Martini with a very flexible attitude and responded with promptness and helpful suggestions that can only bode well for our future relationship. Service is the key for maintaining a durable relationship in the food industry and LINPAC have responded well to our needs. “We are already working together on a number of other projects which may see us using more of LINPAC Packaging’s materials, both rigid and flexible, in the future.”.

Fresh Thinking Flexible Film Solutions

LINPAC Packaging srl, Via Monte Pastello 40, 379057 San Giovanni Lupatoto, Verona, Italia

  Food Production Italy.indd 1

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+39 045 92 16 411 www.linpacpackaging.com - webenquiry.it@linpacpackaging.com

04/03/2015 12:15

06/03/15 14:29

PACKAGING LABELLING

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SHRINK PACKAGING SOLUTION

IAMOND X HSC - Continuous SERVO SIDE SEALER The IFP Diamond X wrapper is a particularly versatile machine designed to wrap individual products with or without tray using shrinkable or non shrinkable film. Its cantilivered frame and its great accessibility make the maintenance and cleaning operation very quick and easy. This model can suit your specific requirements and is available in both stainless steel and painted version. The size range and the continuous rotary side sealing system permit the wrapping of either short or very long items such as profiles or unstable products. Equipped with its standard motorised infeed conveyor it as the possibility to collate multiple packages either in line or side by side. Speeds of 99 per minute are possible with the further possibilities of auto collating and loading. The option to have this range configured right to left or left to right gives the opportunity of one operator supervising the operation of two machines at the same time. The touch screen permits the storage of up to 99 different programs offering motorised auto size change between different wrapping requirements. Practical and easy to understand controls minimise the time from installation to profitable production.

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TECHNICAL FEATURES › Touch screen HMI with 99 product programs. › Schneider PLC. › Powder painted tubular steel construction (except stainless steel models). › Film end alarm. › Selvage break alarm. › Selvage full alarm. › Motorised film unwind. › Motorized height adjustment of film forming unit. › Continuous motion heated sealing bar with interchangeable sealing profile. › Regulation of sealing jaw height. › Sealing bar 600 or 800 mm wide. › Variable speed sealing jaw. › Variable opening sealing jaw.

› Horizontal and vertical product photocells prior to sealing jaw. › Needle perforator.

Motorised infeed belt. › Instruction manual › Declaration of conformity. › Max Product Dimension 600 mm: L ∞ H+W < 800. › Max Product Dimension 800 mm: L ∞ H+W < 950. › Max Reel Dimensions 600 mm: $ 350 L = 750. › Max Reel Dimensions 800 mm: $ 350 L = 900. › Usable materials: Polyolefin, Cryovac. - PVC - PE - PP › Installed power: 9 kW. › Air pressure: 6 bar.

06/03/15 14:36

PACKAGING LABELLING

› Air consumption: POF side seal: 150 Nl/min. PE side seal: 450 Nl/min. › VERSIONS: product flow from right to left or from left to right.

TUNNEL TS / TD - SHRINK TUNNEL TS and TD IFP Packaging Tunnel are two series of hot air ovens designed to shrinkseal products as they are output from flowpack, angular or other types of wrapping machines. Exclusive low turbulence hot air distribution system with heat recovery and even power distribution, giving considerable energy savings. TS and TD are maintenance-free.

DESCRIPTION: Tunnel insulation with fiber glass insulator. Teflon coated or stainless steel transport belt. Electronic adjustment of the tunnel conveyor belt speed. Electronic temperature adjustment by touchpad with digital readout. Self cooling electric and electronic components. Standard consumption is 50% of the rated power supply.

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Power supply 220/380 three phase plus ground. Machine has adjustable feet with wheels available on demand. MIG/TIG welded tube steel frame. Safety systems in compliance with current standards. Wrapping materials: Cryovac, PPT, PTE. EEC certified materials.

TECHNICAL FEATURES TUNNEL TS 40/20 - 60/20 - 70/40 100/40 - 120/40 - 100/50 120/50 › Machine dimensions: from 1.600 x 990 x h 1.510 mm to 2.610 x 1.795 x h 1.850. › Work top height: 870 ± 50 mm. › Dimensions entered tunnel: from 400 x h 200 mm to 1.200 x h 50 mm. › Output: min. 4 - max 20 mt/min. › Electric power supply: 380 volt - 50Hz - 5 poli. › Installed power: from 9 kW to 30 kW. › Machine weight: from 300 kg to 1.100 kg. › Usable films:

Cryovac - PPT - PPE. TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 › Machine dimensions: from 1.980 x 990 x h 1.510 mm to 3.050 x 3.595 x h 1.750. › Work top height: 870 ± 50 mm. › Dimensions entered tunnel: from 400 x h 200 mm to 3000 x h 40 mm. › Output: min. 4 - max 20 mt/min. › Electric power supply: 380 volt - 50Hz - 5 poli. › Installed power: from 12 kW to 60 kW. › Machine weight: from 320 kg to 1.900 kg. › Usable films: Cryovac - PPT - PPE.

OPTIONAL TUNNEL TS 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 100/50 120/50 TUNNEL TD 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 150/40 150/70 - 200/50 250/40 - 250/60 - 300/40. › Cooling fan at tunnel exit. › Machine mounted on wheels. › Lateral press at tunnel exit. › Timer for automatic start, warm-up. › Automatic cool down cycle. › Stainless steel version. › Different tunnel dimensions available on request. › Silicone covered rollers. › Technical dept. available for other modifications as requested by client. › Water cooled guides inside tunnel. › Tunnels available in triple chamber version.

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06/03/15 14:36

AUTOMATIONCOMPONENTS

industrial electronics

MINI MOTOR HAS COMPLETED ITS MINIACTION SERIES OF SERVO DRIVES

In addition to the top-of-the line Miniaction 300, the series has been enhanced with the Miniaction 200 and with Miniaction 400-500 inverters.

eveloped as a single servo drive for controlling its AC Brushless series of motors and its tri-phase asynchronous motors, MINIACTION has now been supplemented with 3 other models to provide more targeted, more economical operation. The 400 and 500 series is designed exclusively for tri-phase asynchronous motors rated up to 0.75 kW. And like the Miniaction 300, the 200 series is an inverter/drive for controlling motors with torque of up to 2.3 Nm, but has only four inputs and a digital output without position control. The heart of the power section throughout the product line is an intelligent IGBT module (IPM) equipped with protective systems which ensure that the device is reliable and highly efficient, while

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(among other things) limiting the need for external components. The control logic consists of 32-bit micro-controllers with a set of instructions that is optimised for speed and is thus ideal for controlling precision motors The MINIACTION 300 Inverter/Drive: Top-of-the-Line Performance. • Closed-loop speed control • Position control • Limit on delivered torque • Stores up to 127 movement profiles • 17 digital inputs and 5 digital outputs • 2 analogue inputs and 1 analogue output • Input for a line driver-type incremental encoder • Input for resolver

• 24 V output for control of holding brake • Output for connecting an external braking resistance • Built-in EMC filter (rated for a category C3 industrial environment) • Keyboard with removable display (optional) • RTU modbus MINIACTION: the Made-in-Italy Servo Drive The mission of Mini Motor is to manufacture its products exclusively in Italy, with components procured from suppliers within a radius of 30 km, which enables the company to achieve virtually “just in time” delivery - even for small orders - as well as to offer a customised product that can meet the needs of any Mini Motor customer.

11/03/15 10:09

Motor

•

app

Mini

THE FUT URE I S I NT E GRAT E D.

r iPa d

The

DBS SERIES

new brushless servomotors with integrated drive.

MOTOR: Brushless three phase sinusoidal with 4 poles, totally enclosed • Rotor with NdFeB magnet • Thermal safety cutoff • Class F winding • IP65 protection.

DRIVE: power supply from 24 to 48 Vdc • SSI absolute multi-turn magnetic encoder • Control of torque, speed, position and homing • IP67 connector.

OPTIONAL: Profibus, Modbus, others on request • Keyboard with 7 segment display for settings & monitor • Permanent magnets brake.

• DBS 55 model with 55 mm flange and torque up to 0.7 Nm.

• MCDBS model with gearbox worm screw.

• DBSE model with planetary reduction unit.

We are at:

Parma, Quartiere Fieristico 12 - 14 may 2015

We are at:

MINI MOTOR - Via Enrico Fermi, 5 - 42011 Bagnolo in Piano (RE) - ITALY MINI MOTOR USA - 24-25 46th Street - Long Island City, NY 11103 - USA MINI MOTOR Aandrijftechniek - Wagenmakersweg 8A - 3449 HV WOERDEN (NL) MINI MOTOR GERMANY - Alter Kirchpfad 6 - 32657 Lemgo (DL)

www.minimotor.com - info@minimotor.com

PROCESSING & PACKAGING Fieramilano 19 - 23 may 2015

AUTOMATIONCOMPONENTS

industrial electronics

MINI MOTOR HAT DIE EIGENE ANTRIEBSSERIE MINIACTION KOMPLETT GEMACHT Außer dem Spitzenprodukt Miniaction 300 wurde die Serie um den Miniaction 200 und die Umrichter Miniaction 400 500 bereichert.

INIACTION ist als Antrieb sowohl zur Steuerung der Serie von Brushless-AC-Servomotoren als auch von Drehstrom-Asynchronmotoren entstanden und wird um weitere 3 Modelle bereichert, um einen gezielteren und wirtschaftlicheren Gebrauch zu garantieren. Die Serien 400 und 500 sind ausschließlich für DrehstromAsynchronmotoren bis zu 0,75 kW bestimmt und die Serie 200, wie der Miniaction 300, ist Umrichter/Drive bis zu 2,3 Nm, aber mit nur vier Eingängen und einem digitalen Ausgang ohne Positionskontrolle.

Leistungsmittelpunkt für die gesamte Produktpalette ist ein intelligentes IGBT-Modul (IPM) mit integrierten Schutzvorrichtungen, um ein sehr zuverlässiges und extrem effizientes Produkt zu garantieren. Außerdem wird so die Reduzierung der Außenbestandteile ermöglicht. Die Steuerlogik besteht aus Mikrosteuergeräten mit 32 Bit mit einem Befehlsatz, der bezüglich Geschwindigkeit optimiert und auf die Kontrolle von Präzisionsmotoren spezialisiert ist. MINIACTION 300 Umrichter/ Drive, Spitzen-Leistungen. • Drehzahlsteuerung mit geschlossenem Regelkreis

• Positionskontrolle • Begrenzung des Drehmoments • 127 speicherbare Bewegungsprofile • 17 Eingänge und 5 digitale Ausgänge • 2 Eingänge und 1 analoger Ausgang • Eingang für inkrementellen Encoder Line Driver • Eingang für Resolver • Ausgang 24V zur Steuerung der statischen Bremse • Ausgang zum Anschluss des externen Bremswiderstands • Integrierter EMC-Filter (Industrieumgebung C3) • Tastatur mit Display, abnehmbar (optional) • Modbus RTU MINIACTION - Antriebe komplett Made in Italy Die „Mission“ von Mini Motor war schon immer die komplette Produktion in Italien. Die Lieferanten liegen alle in einem Umkreis von nicht mehr als 30 km, um die pünktliche Lieferung von persönlich gestalteten Produkten auch bei kleinen Aufträgen zu garantieren, die den Anforderungen des Kunden Mini Motor entsprechen.

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11/03/15 10:09

AUTOMATIONCOMPONENTS

industrial electronics

Lebensmittel-Sicherheit umgesetzt Verlässlichkeit mit dem Clean Design-Portfolio von Festo Konsumenten wollen Lebensmittelgenuss ohne Risiko. Für Sicherheit in der Herstellung sorgen internationale Richtlinien und Normen wie etwa die EU-Maschinenrichtlinie 2006/42/EC oder die EN ISO 14159. Damit

Anlagenbauer und Lebensmittelproduzenten diese möglichst einfach erfüllen können, entwickelt Festo wegweisende Automatisierungskomponenten zum Einsatz in hygienisch anspruchsvollen und reinigungsintensiven Umgebungen.

um Portfolio von Festo gehören Komponenten und Lösungen von der Ventilinsel zu elektrischen und pneumatischen Antrieben. Alle Komponenten sind konsequent im Clean Design umgesetzt und durch beständige Schläuche und Verschraubungen verbunden.

dantes Dichtungssystem, werden das Reinigen mit Hochdruck, Reinigungsschäumen sowie das Platzieren der Ventilinsel unter rauen Umgebungsbedingungen problemlos möglich. FDA-konforme Materialen und NSF-H1Schmierfett sind selbstverständlich.

Ventilinseln

Pneumatische und elektrische Antriebe

Die Clean Design-Ventilinsel MPA-C setzt Maßstäbe: Sie erfüllt die Schutzart IP69K und KBK4, die höchste Korrosionsbeständigkeitsklasse bei Festo. Ergänzt durch ein redun-

Der Elektrozylinder ESBF ist ein echtes Kraftpaket im Clean Look. Er eignet sich dank seiner optionalen Features wie Schutzart IP65, erhöhtem Korrosionsschutz und FDA zugelassenem Schmierfett ideal

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Festo Pressebild MPA-C Setzt Maßstäbe: Die Clean Design-Ventilinsel MPA-C erfüllt die Schutzart IP69K und KBK4, die höchste Korrosionsbeständig-keitsklasse bei Festo. (Foto: Festo AG & Co. KG)

11/03/15 10:13

AUTOMATIONCOMPONENTS

für den Einsatz in der Nahrungsmittel- und Getränkeindustrie. Zur Vermeidung von Infektionsherden trägt der Edelstahl-Rundzylinder CRDSNU von Festo bei: Dank seiner äußerst glatten Oberfläche ist er leicht zu reinigen. Optionales Plus ist das selbsteinstellende Endlagendämpfungssystem (PPS) ganz ohne schmutzanfällige Einstellschrauben. Festo bietet auch einen Dichtungsbaukasten für viele unterschiedliche Anforderungen. Beispielsweise stellt die Trockenlaufdichtung die zuverlässige Funktion des Antriebs sicher, selbst wenn die Lebensdauerschmierung durch intensive Reinigung ausgewaschen wurde.

Pneumatische Verbindungstechnik Weil selbst das kleinste Bauteil oft eine große Wirkung nach sich ziehen kann, erfüllt auch die Edelstahl-Verschraubung NPCK sämtliche Clean DesignAnforderungen. Das spezielle Design der Überwurfmutter verhindert Schmutzkanten ebenso wie die Ansammlung von Mikroorganismen oder sonstigen Verunreinigungen. Das alles kombinierbar mit dem umfangreichen Schlauchsortiment.

industrial electronics

Über Festo: Festo AG ist gleichzeitig Global Player und unabhängiges Familienunternehmen mit Sitz in Esslingen am Neckar. Das Unternehmen liefert pneumatische und elektrische Automatisierungstechnik für 300.000 Kunden der Fabrik- und Prozessautomatisierung in über 200 Branchen. Produkte und Services sind in 176 Ländern der Erde erhältlich. Weltweit rund 16.700 Mitarbeiter in 61 Landesgesellschaften erwirtschafteten im Jahre 2013 einen Umsatz von rund 2,28 Mrd. €. Davon werden jährlich über 7 % in Forschung und Entwicklung investiert. Im Lernunternehmen beträgt der Anteil der Aus- und Weiterbildungsmaßnahmen 1,5 % vom Umsatz. Lernangebote bestehen aber nicht nur für Mitarbeiter: Mit Festo Didactic bringt man Automatisierungstechnik in industriellen Aus- und Weiterbildungsprogrammen auch Kunden, Studierenden und Auszubildenden näher.

Festo Pressebild CRDSNU Zeit sparen mit der selbsteinstellenden Dämpfung PPS und höhere Reinigungsfreundlichkeit: der Rundzylinder CRDSNU im Clean Design. (Foto: Festo AG & Co. KG)

Festo Pressebild ESBF Für das Positionieren in sensiblen Anlagenteilen besonders geeignet: der Elektrozylinder ESBF von Festo im Clean Look. (Foto: Festo AG & Co. KG)& Co. KG)

w w w. f e s t o . c o m / foodsafety Festo Pressebild NPCK Erfüllt sämtliche Clean Design Anforderungen: die EdelstahlVerschraubung NPCK. (Foto: Festo AG & Co. KG)

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11/03/15 10:13

exhibitions meetings

conferences

Modern Bakery Moscow More than just baking Leading companies have confirmed their participation in Modern Bakery Moscow 2015

odern Bakery Moscow, the most important networking platform for bakery and confectionery industry in Russia and the CIS, takes place in Moscow IEC Expocentre April 22-24 2015. Modern Bakery Moscow is the only trade fair in Russia and the CIS that covers all topics in the bakery and confectionery industry, from ingredients, ovens, manufacturing facilities and machinery to packaging materials. This includes: equipment for baking, laboratory and instrumentation, refrigeration and air conditioning, packaging, equipment for production of fast food, ice cream, pasta and pizza;

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café- and shopfitting and sales. In the previous exhibition, held at the end of April 2014, participated 212 companies from 22 countries. Over 15,000 visitors from 43 countries had the opportunity to learn about the latest trends and developments of the industry during four days of the exhibition. Preparations for Modern Bakery Moscow 2015 are underway. A couple of months prior to the show, over 80 percent of the total exhibition space is already sold. The exhibitor list is highlighted by top players of the world industry such as Bühler AG, Favorit Techno, Torgoviy Dizain, Rademaker, Russkaya Trapeza, Pansystem, Paket-Servis, Novakart, ТОPP,

Konig Maschinen Gmbh, Voshod, SEMZ, Revent, Rondo Rus, Miwe Michael Wenz Gmbh, Saf-Neva, Kornfeil, Technopool, Fazer, Jac, Leipurien Tukku and many other companies. Italy, Turkey, Sweden, Spain, Portugal, Czech Republic, Austria, France and many other countries have joined the list of countries, participating in Modern Bakery Moscow 2015. In addition to the individual participants in the exhibition by tradition will be presented the German Pavilion, in which the leading manufacturers from Germany will show their latest products. See you at Modern Bakery Moscow 2015!

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IFWexpo Heidelberg: seit über 20 Jahren international erfolgreicher Messeveranstalter für die Ernährungsindustrie

FWexpo Heidelberg GmbH gehört seit bald 25 Jahren zu den weltweit führenden Messeveranstaltern der Agrar- und Ernährungswirtschaft. Als Durchführungsgesellschaft organisiert IFWexpo Heidelberg außerdem seit 1998 weltweit deutsche Gemeinschaftsstände im Auftrag des Bundesministeriums für Wirtschaft und Energie (BMWi) und des Bundesministeriums für Ernährung und Landwirtschaft (BMEL). Kernleistung ist die kompetente und umfassende Betreuung von Einzelausstellern und Gemeinschaftsständen. Die Projektleiter begleiten die Aussteller von der Platzierung und Standgestaltung bis zur Durchführung der Messe vor Ort. Die Schwerpunktmärkte von IFWexpo Heidelberg liegen in Russland, der Ukraine, Kasachstan und Belarus. Neu hinzugekommen sind in den letzten Jahren Marokko, Iran, Georgien und Usbekistan. Aufgrund langjähriger Erfahrung und flexibler Arbeitsweise kann IFWexpo internationale Marktentwicklungen schnell aufgreifen und exportorientierten Unternehmen gezielt neue Messeplätze und Absatzmärkte anbieten. Dabei profitieren die Aussteller von den profunden Kenntnissen der Projektleiter über Märkte und Messeplätze sowie einem internationalen Netzwerk, das eine erfolgreiche Messevorbereitung und -durchführung ermöglicht. Das Messeportfolio 2015 von IFWexpo umfasst im Bereich Ernährungswirtschaft bedeutende internationale Fachmessen in Europa, Nordafrika und dem Nahen Osten. Schwerpunkte dieser Messen sind Lebensmitteltechnik, Verpackung und Endprodukte. Jedes Jahr wieder sehr erfolgreich ist die bedeutendste Messe für Lebensmittelverarbeitung in Russland Meat Industry/AgroProdMash: hier präsentieren über 750 Aussteller den 20.000 Fachbe-

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suchern die neuesten Produkte im Bereich Lebensmittelverarbeitung und Verpackung. Im nordafrikanischen Raum ist die wichtigste Messe für Verpackung, Lebensmittelverarbeitung, Lebensmittel und Fertiggerichte MAFEX – PACK2PACK eine ideale Plattform, um Einzel- und Großhändler aus ganz Nordafrika zu treffen. Für den Wachstumsmarkt Iran bietet IFWexpo Heidelberg seinen Ausstellern zum ersten Mal eine Beteiligung an der Messe iFood in Mashhad an. 2013 wurden in den Iran Maschinen und Anlagen im Wert von 3,9 Mrd. Euro importiert, wobei Deutschland unter den wichtigsten Lieferländern an vierter Stelle stand. Somit ist die iFood ein perfekter Handelsort für Unternehmen aus den Bereichen Lebensmittel, Lebensmittelverarbeitung und Verpackung, die mit lokalen Firmen und Händlern aus dem Iran, sowie aus den Nachbarländern Afghanistan, Tadschikistan und Turkmenistan in Kontakt treten möchten. IFWexpo Heidelberg: International organizer of trade fairs for food industry with over 20 years of experience IFWexpo Heidelberg GmbH is one of the leading trade fair organisers worldwide in the agrifood sector and also acts as organizer of German Pavilions abroad on behalf of the German Federal Ministry for Economic Affairs and Energy and the German Federal Ministry for Food and Agriculture. Our key service is to offer support to single exhibitors or joint presentations. The project managers provide hands-on advice from finding the right location to stand

design and support on site. IFWexpo’s key markets are in Ukraine, Russia, Kazakhstan and Belarus with new market places such as Morocco, Kyrgyzstan, and Georgia having been added in the last years. Thanks to the long-term experience, IFWexpo can react quickly to market developments and offer new and attractive exhibition places to export oriented companies. Exhibitors will profit from profound knowledge of markets and exhibition places as well as from an international network that ensures successful preparation and realisation of trade fairs. IFWexpo’s trade show portfolio 2015 features key events in Europe, Northern Africa and Middle East for food processing, packaging and food products. At AgroProdMash, Russia’s No. 1 exhibition for food processing, more than 750 exhibitors meet 20,000 business professionals to showcase their latest solutions for food processing and packaging. MAFEX – PACK2PACK in Morocco offers an ideal platform for manufacturers of food processing, packaging and food and convenience products to meet retailers and wholesalers from across North Africa. In the emerging market of Iran IFWexpo will be offering iFood in Mashhad for the first time, a perfect business venue for companies in the field of food, food processing, grain treatment and packaging to get in touch with local companies from Iran and neighboring countries such as Afghanistan, Tadzhikistan and Turkmenistan. In 2013 imports of machines and equipment to Iran amounted to 3.9 Billion EUR with Germany belonging to the TOP 4 supplier countries.

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INTERNATIONAL FOOD INDUSTRY EXHIBITIONS

2 015

Uzbekistan Agrominitech Expo May 21-29, 2015

10th International Exhibition for Agriculture and Food Industry

Tashkent, Uzbekistan

iFood

August 26-29, 2015 16th International Exhibition For Food, Food Processing and Packaging

Mashhad, Iran

Meat Industry/ AgroProdMash October 05-09, 2015

20th International Exhibiton for Food Processing Industry and Packaging

Moscow, Russia

Agro+Food+Drink+Tech Expo Georgia November 18-20, 2015

15th International Exhibition for Agriculture and Food Industry

Tbilisi, Georgia

MAFEX-Pack2Pack December 09-11, 2015

4th International Exhibition for Food, Food Processing and Packaging

Casablanca, Morocco IFWexpo Heidelberg GmbH LandfriedstraĂ&#x;e 1a | 69117 Heidelberg/Germany | +49 (0) 62 21-13 57-0 | info@ifw-expo.com

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05/03/15 16:00

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Anuga FoodTec 2015: Energy Efficiency in the Food and Beverage Industry

Climate protection and sustainable economic development as the key challenges in food production

ood industry companies are increasingly confronted with the challenges of climate protection and sustainable development. More efficiency, less CO2 â&#x20AC;&#x201C; is the motto. What savings potential can still be achieved in modern food production? Anuga FoodTec 2015 in Cologne 24-27 March will answer this question. Technologies and methods to redu-

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ce energy consumption and carbon dioxide emissions will be shown at the International Supplier Fair for the Food and Beverage Industry. 177 times around the world with a mid-sized car - the carbon dioxide emissions of such a journey corresponds to the annual potential savings that measurement technology vendor Endress + Hauser has

estimated for a single mid-sized company in the meat industry. Energy costs only account for an average two percent of revenues in the food industry. But sustainable solutions to reduce energy consumption are essential for producers if they want to survive in the market over the long term. â&#x20AC;&#x153;Energy efficiency plays a key role in this regard,â&#x20AC;? says Prof. Dr. Antonio Delga-

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do from the University of ErlangenNuremberg. This scientist sees the food industry in a particular area of conflict because “any measure taken to increase energy efficiency may neither be detrimental to food quality or food safety” - which means nothing else than many of the measures developed in other industries are not suitable. Synergy Effects in the Heating Cycle Delgado sees one way to greater energy efficiency in the use of energetic interactions between the production process and infrastructure. First and foremost, large savings potential results from the synergetic effects between heat generation and refrigeration. How creative companies can become in this regard is demonstrated by Maggi in Singen. The plant uses the waste heat from the nearby cupola furnace of a foundry. The energy extracted from the exhaust gas is stored in a thermal oil and pumped through a conduit into Maggi’s boiler house 200 metres away. There, a complex system of heat exchangers and steam boilers ensures that pure steam is always available for production. 50,000 megawatt hours, about two-thirds of the steam required, generates heat recovery. The company thereby saves up to 11,000 tonnes of carbon dioxide annually. The fact that energy demand can be systematically reduced by intelligently combining existing facilities is also held true at Warsteiner. The family brewery invests continuously to increase its efficiency while protecting the environment. The loading hall’s ventilation system has recently been upgraded to the latest state of the art technology. The ventilation system ducts were improved, the supply air optimized, the control

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system retooled, ceiling fans were installed and several small heat recovery systems retrofitted. As a result, these measures not only save valuable heating energy and improve air quality in the loading hall. But CO2 emissions are also lowered by 1,100 tons per year as a result. Small Cause, Big Effect As they take life cycle costs into account, those food manufacturers who are riding the “green technology wave” are taking a precise look at what they can save

where and how. It is often the little components that, in total, have a major impact on efficiency. As in the case of sparkling wine producer Rotkäppchen. Many sophisticated unique solutions used in production in Freyburg contribute to the efficiency of sparkling wine bottling: dynamic handling units for sealing the bottles, sturdy table top chains for bottle transport and efficient motors for the conveyor technology. 50 mechatronic drive units from SEW Euro Drive were installed in the bottling line. They already

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meet Class IE4 energy efficiency requirements and save up to 50 percent energy compared to conventional drives. The corresponding frequency inverters at RotkĂ¤ppchen are housed in a central switch cabinet container. Its waste heat is used in winter to heat a storage area. Energy Flows at a Glance Optimisation tweaks are many. Prior to any measure, the question first arises: Where do you start to achieve these kinds of savings? To find out which savings potential lurks where, the actual state must be known. The building blocks for energy optimisation are online-capable measuring devices that continuously record the energy flows for steam, compressed air, heat, cold, electricity, gas, oil and water. A flowmeter optimised for energy circuits is, for example, able to detect leaks in compressed air networks. This lets you detect

critical aggregates or process steps and permanently maintain peak demand within tight tolerances. Energy efficiency as an integral part of the automation - another way to tap

news in short

savings potential. This proves once again: the greatest potential to conserve resources and reduce costs is the efficient use of the energy already available. in short

GEA introduces its new range of large inlet rotary valves for uninterrupted powder flow GEA has now launched its new range of large inlet rotary valves for food and dairy powder products. The new valve has been designed specifically for applications that require an uninterrupted powder flow through the valve. The design angle of the throat of the valve inlet is critical in these applications as any interruption to the flow can cause bridging especially when handling products that do not flow well. Applications include: spray dryers, cyclones, and dust collection or recovery systems where throughput is not the deciding factor but fine product can bridge and restrict flow. Stainless steel rotary valves that have a suitably large inlet size for attaching to dryers and cyclones require a high structural integrity of the finished casting after machining. This can be difficult to achieve without adding unsightly external bracing which can detract from the

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overall appearance of the finished valve and hinder its cleaning and maintenance. GEA has solved this problem by manufacturing a much more rigid single piece casting that looks more aesthetically pleasing in a high hygiene food plant and performs much better under potentially dust explosion conditions. The high quality castings have been designed in accordance with ATEX 94/9/CE Class 2 Cat.1 Zone 20 to withstand dust explosions, making them ideal in high risk installations such as spray dryers, cyclones and dust collection systems. The heavier wall thickness of the GEA stainless steel castings makes sure that the valve body is rigid and will not flex under the most demanding conditions. This inherent rigidity further reduces the risk of flexing and the possible contact between the rotor and the body which can result in contamination of the product.. The new valves are

available in sizes ranging from 200mm to 300mm diameter for the CV500 model and from 300mm to 350mm for the CV750 model. All feature a 10-vane rotor design for better pressure differential containment; are available with options for Ezy-Slide demounting for efficient cleaning and maintenance; and can be fitted with GEAâ&#x20AC;&#x2122;s latest Generation 3 RDS system (Rotor Detection System) that helps guard against product contamination. A 12-vane rotor, with an upgraded endplate fastening, is available for applications that require full explosion containment.

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26TH EDITION INTERNATIONAL ENOLOGICAL AND BOTTLING EQUIPMENT EXHIBITION

ORGANIZED BY

WORLD LEADER IN WINE TECHNOLOGY 3 rd —6 th NOVEMBER 2015 Fiera Milano (Rho) Italy info@simei.it / simei.it

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2015 die weltweit gröSSte Vitrine für die Bereiche Verfahrensund Verpackungstechnik, Converting und Logistik der Fieramilano.

PACK-IMA: Messeprofil

IPACK-IMA gehört zu den international attraktivsten Messen für Lieferanten von Verfahrens- und Verpackungstechniken und –material. Sie findet vom 19. bis 23. Mai in der Fieramilano in Mailand, Italien statt. Sie ist eine umfassende Vitrine und die einzige offiziell von der EXPO Mailand (der auf der Fieramilano vom 1. Mai bis 31. Oktober 2015 ausgetragenen Weltausstellung) anerkannte führende Veranstaltung Italiens für Verfahrens- und Verpackungstechnik. Bei der IPACK-IMA handelt es sich um ein ausgedehntes Messesystem, das die absolut besten Lösungen in Food und Non-Food – Bereichen für Branchenfachleute präsentiert; weltweit ist sie insbesondere für die Ausstellung ihrer Verfahrenstechnik für Trockenteigwaren bekannt. An der letzten Ausgabe nahmen über 54.000 Branchenfachleute von insgesamt 11.000 Unternehmen aus

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120 Ländern teil. Die Messe nimmt eine Schlüsselrolle ein, die in Kombination mit der zunehmenden Präsenz von Entscheidungsträgern für den Einkauf das hohe Geschäftspotential auf globaler Ebene unterstreicht.

IPACK-IMA FÜR KORN-BASIERTE LEBENSMITTEL: Teigwaren, Brot, Gebäck, Mehlsorten, Reis, Korn, Getreide, Couscous, Futtermittel, Tiernahrung Während der letzten Ausgabe der IPACK-IMA in 2012 besuchten fast 8.000 Branchenfachleute von über 4.300 korn-basierten Lebensmittelherstellern die Messe, wobei jeder dritte Besucher aus dem Ausland kam. Herkunftsländer der Besucher waren überwiegend der Europa-Raum, der Mittlere Osten und Lateinamerika. Hohe Qualität für Besucher: 58 % der Besucher waren Entscheidungsträger für den Einkauf und die meisten besetzen

verantwortungsvolle Posten in der Produktion, dem Einkauf und der Verpackung. IPACK-IMA 2012 hatte über 420 in der Branche tätige Unternehmen zu Gast, 25% von außerhalb Italiens. Die Messe bot globale Lösungen und Leistungen für Branchenleute korn-basierter Lebensmittel und war der richtige Platz für Verhandlungen. An der Mission der IPACKIMA ändert sich auch 2015 nichts.

IPACK-IMA setzt auf Frischwaren Die Ausgabe 2015 soll für die IPACK-IMA noch an Bedeutung gewinnen. Die Ausstellung entwickelt sich weiter und für das kommende Jahr stehen diverse wichtige Neuigkeiten an. Außer die weltweit führende Messe für Trockenteigwarentechnik zu sein, präsentiert die IPACK-IMA zudem Techniken für die Frischwarenindustrie. Die Messehallen lassen einem der blühend-

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sten Bereich der Nahrungsmittel- und Vertriebsindustrie, die sich neuen Konsumgewohnheiten stellen muss, ausgiebig Platz. Frischwaren machen neue, spezifische Verpackungen und Verpackungstechnologien erforderlich, für die die IPACK-IMA die ideale Vitrine darstellt. Die größte Neuheit der Messe ist, dass der IPACK-IMA vertikale Ausstellungen für die Frischewarentechnik zur Seite stehen: › Meat-Tech – Verfahrens- und Verpackungstechnik für die Fleischindustrie ist eine neue Messe mit hohem Spezialisierungsgrad für die Geschäftswelt der Fleischindustrie, die Top-Techniken und –produkte für die Verarbeitung, Aufbewahrung, Verpackung und den Vertrieb von Fleisch präsentiert. MeatTech zieht die Aufmerksamkeit der repräsentativsten Marktbereiche auf sich und wird von dem breit angelegten Publikum der IPACK-IMA profitieren. › Dairytech – Verfahrens- und Verpackungstechnik für die Milchwirtschaft ist eine neue Ausstellung, die aufgrund der starken Nachfrage von Interessenvertretern der Branche entstand und sich auf die Verfahrens- und Verpackungstechniken für Milchprodukte konzentriert. Von der Milchsammlung und der Lagerung über die Verarbeitung des Fertigerzeugnisses bis hin zur Verpackung, Aufbewahrung und dem Verkauf bietet Dairytech einen einzigartigen, umfassenden Überblick über die jüngsten Herstellungs- und Verfahrenstechniken der Branche. › Fruit Innovation – die neu ins Leben gerufene Ausstellung, die von der Fiera Milano und der Ipack-Ima spa organisiert wurde und sich auf Produktinnovation, Techniken und Leistungen für die Obst- und Gemüsebranche spezialisiert (20. - 22. Mai, 2015)

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Fieramilano, Milan - Italy 19 - 23 May 2015 Opening time: 10.00 am - 6.00 pm Entrances: East, South, West Gates Pre-register on www.ipack-ima.com

Being part of innovation. The future is IPACK-IMA 2015 – the most comprehensive, valuable showcase for the food and non-food supply chain. The global standard-setting exhibition for the Grain Based Food industry and the place to be for health & personal care, chemicals and industrial goods. An innovative meeting place for the fresh food and distribution sector. A great exhibition of the world’s top production. An unparalleled, integrated, synergic collection of technology and innovations for processing, packaging, converting and logistics, the extraordinary conjunction with the Expo 2015, a great not-to-miss event. Be sure to be there.

Co-located with:

Um dieses außerordentliche Ereignis noch abzurunden, findet die Messe in Verbindung mit der EXPO Milano 2015, der vom 1. Mai bis 31. Oktober 2015 ausgetragenen Weltausstellung statt, dessen Gelände an den Messekomplex Fieramilano grenzt. Den Einkäufern bietet sich die einmalige Chance, sowohl die IPACK-IMA 2015 als auch die 145 nationalen Themenhallen zu besuchen. “Innovation der Nahrungsmittelverfahrens- und verpackungstechniken für nachhaltige Entwicklung” ist das zentrale Thema der IPACK-IMA 2015 und wird – im Einklang mit dem Thema der Expo 2015 - “Den Planeten ernähren. Energie für das Leben” – durch einen für den 20. Mai 2015 anberaumten und in Partnerschaft mit der UNIDO und den UN-Agenturen für Ernährung

Connected events:

Die Synergie mit der “EXPO 2015” und der Schwerpunkt auf Nachhaltigkeit

Promoted by:

With the support of: UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION

Organised by:

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This event is being covered by professional packaging journalists from IPPO

Ipack-Ima S.p.A. – Corso Sempione, 4 20154 Milan – Italy Tel +39 02 3191091 - Fax +39 02 33619826 e-mail : ipackima@ipackima.it www.ipackima.it

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organisierten Fachkongress weiter entwickelt. Das zur Debatte stehende Hauptthema ist die Nachhaltigkeit, das Leitmotiv aller Begleitveranstaltungen der Ausstellungen 2015. Dies ist die dritte Ausgabe der IPACK-IMA, die die renommierte Partnerschaft mit der UN genießen darf: Sie begann 2009 mit dem Fachkongress “Mehr Technologie, Sicherheit & Qualität, weniger Hunger”, dem 2012 das internationale Symposium “Erhöhung der Nahrungsmittelsicherheit und Ernährungssicherung in afrikanischen Ländern. Verfahrens- und Verpackungstechniken vom Tor des Landwirts bis zum Tisch des Verbrauchers” folgte.

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mit einem Umsatz von 13,1 Mrd. Euro und einem Marktanteil von 19%), während Alberto Bauli 2009 und Paolo Barilla 2012 den Vorsitz hatten. Herr Pedronis Vorsitz hat starke Auswirkungen, da er die Synergie zwischen der IPACK-IMA und der EXPO 2015 aufgrund der gleichzeitig stattfindenden Veranstaltungen noch unterstreicht. COOP Italia ist in der Tat der Partner der EXPO in der Themenhalle “Future Food District“ der Weltausstellung mit dem Projekt “SUPERMARKT FÜR DIE ZUKUNFT”.

Der Vorsitz

IPACK-IMA und gleichzeitig ausgetragene Messen: Ausstellung der gesamten Lieferkette

Einer Tradition herausragender Vorsitzender folgend, die außerdem eine Schlüsselrolle in den auf der Messe vertretenen Branchen einnehmen, ist der Vorsitzende der IPACK-IMA für 2015 Marco Pedroni, Vorsitzender von Coop Italia (der größten Einzelhandelskette Italiens

Die von der nächsten Ausgabe der IPACK-IMA gebotenen Chancen werden durch die gemeinsame Austragung mit der Converflex (Converting, Verpackungsdruck und Etikettierung) und der Intralogistica Italia (in Partnerschaft mit der Deutschen Messe organisiert) noch verstärkt.

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Die konzentrierte Ausrichtung der Messen verschafft einen einzigartigen Gesamteindruck, der aufgrund seiner groß angelegten Ausstellung von miteinander verbundenen Branchen, die die gesamte Lieferkette umfassen, weltweit ohnegleichen ist. Eine einmalige Chance für Besucher auf höchster Ebene einen Gesamtüberblick über Technologien in vier strategischen, synergetischen Industrien zu erhalten und ihre Aufmerksamkeit mit den vertikalen Messen der IPACK-IMA auf drei Wachstumssegmente richten zu können. IPACK-IMA und die gleichzeitig ausgetragenen Messen nehmen nahezu die gesamte Kapazität der Fieramilano ein. Die globale Veranstaltung dürfte 2.500 Aussteller und 100.000 Besucher anlocken. Mailand wird somit Gastgeber der weltweit größten und umfangreichsten Vitrine in den Bereichen Verfahrenund Verpackungstechnik, Converting, Verpackungsdruck und Logistik.

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SNACKEX 10-11 JUNE 2015 ISTANBUL, TURKEY

he Turkish snack market is booming with compound annual growth of over 4% forecast for the coming years as a result of an increasing number of healthier and more sophisticated products being consumed by the countryâ&#x20AC;&#x2122;s large young population. Against this background, SNACKEX, the only professional trade event in Europe exclusively for the savoury snacks and snack nut industry will be held in Istanbul for the first time in its 30 year history from 10-11 June 2015. Organised by the European Snacks Association, SNACKEX brings together all stages of the supply and demand chain including exhibitors offering new ideas, products, technologies and services that snack manufacturers are looking for. Although taking place in Turkey SNACKEX attracts a truly global attendance with participants expected from over 70 countries. SNACKEX provides the perfect platform for participants to discuss issues impacting on the worldwide savoury snack and nuts business. It seeks to enable multinational producers and suppliers and to empower regional companies in the industry. It is a unique opportunity to buy, sell and network with industry professionals and decision makers in a convenient venue all under one roof. The show floor provides state-of-the-art knowledge regarding new technology, new ingredients/products and helps demonstrates best practice. It is also a showcase for savoury snack and nut products themselves. The leading suppliers of snack processing and packaging equipment, raw materials, flavours, seasonings and other food ingredients, laboratory equipment and other products and services used in the manufacturing of savoury snacks will be exhibiting. Attendees, including conference delegates and exhibition visitors, are buyers from all classes of trade including snack manufacturers, importers, exporters, suppliers, traders, distributors, brokers, agents and partners. In the SNACKEX knowledge centre lecture theatre on the show floor attendees can hear industry best practice presentations from leading experts on key elements of snack and nut processing, including frying, flavouring, packaging. In the SNACKEX World of Taste & Trends Zone, visitors can sample a wide selection of bagged snacks sourced from around the world gleaning insight into different approaches to labelling, packaging, flavouring and base materials. The accompanying conference programme brings together snack industry representatives, academics, legislators, NGOs, marketing, analysts and research companies to discuss from their different perspectives the key issues facing the industry and to help stimulate discussion about how the challenges identified can be achieved. For further information visit www.snackex.com or contact the organisers: European Snacks Association, 6 Catherine Street, London, WC2B 5JJ. Email: esa@esasnacks.eu

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FIERE - EXHIBITIONS

Выставки

china east europe meeting • events • fairs

congressi

russia middle east • asia

семинары • china • asia • middle east • east europe SIGEP

17-21/01/2015 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

CIBUS

09-12/05/2015 PARMA Salone Internazionale del prodotto alimentare International food exhibition

SNACKEX

ANUGA FOODTEC

12-14/05/2015 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector

10-11/06/2015 Istanbul Esposizione su snack, patatine, noccioline, pistacchi, mandorle secche, savoury snacks, chips, biscotti salati, tortillas, pretzels, popcorn, crackers di riso, flips . Event about: savoury snacks, snack nuts, potato chips, corn chips, potato sticks, peanuts, pistachios, hazelnuts and almonds, baked snacks, tortillas, pretzels, popcorn, pork rinds, rice crackers, flips, savoury biscuits.

mcT Tecnologie

PULIRE

IBA

24-27/03/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International food and beverage technology exhibition 16/04/2015 BOLOGNA Mostra Convegno di una giornata sulle tecnologie per l’industria alimentare One day exhibition and conference on the technologies for the food industry

HISPACK

21-24/04/2015 BARCELLONA Manifestazione internazionale su macchine, impianti e tecnologia per il packaging International packaging exhibition

Bta.

21-24/04/2015 BARCELLONA Vetrina europea dedicata al settore delle macchine e tecnologie per l’industria alimentare European showcase dedicated to the sector of machinery and technology for the food industry

SPS/IPC/DRIVES/ITALIA

19-21/05/2015 VERONA Mostra internazionale delle produzioni e delle tecnologie per le attività dell’igiene ambientale International exhibition of products and technologies for environmental hygiene

IPACK-IMA

19-23/05/2015 MILANO Mostra Internazionale per l’industria del confezionamento International exhibition for the packaging industry

MEAT-TECH

19-23/05/2015 MILANO Fiera sulle tecnologie per il confezionamento e la lavorazione della carne Pocessing & packaging for the meat industry

12-17/09/2015 MONACO Salone Internazionale per l’ind. della panificazione e della pasticceria International fair for the bakery and confectionery industry

MACFRUT 23-25/09/2015 RIMINI Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola International exhibition of machinery and equipment for the fruit and vegetable processing

FACHPACK 29/09-01/10/2015 NORIMBERGA Salone Internazionale su Soluzioni e tecnologie per il confezionamento Trade Fair for Packaging Solutions

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERE EU- RA_2015-corr.indd 1

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FIERE - EXHIBITIONS

china

Выставки east europe

congressi meeting • events • fairs middle east • asia

russia

семинары • china • asia • middle east • east europe

ANUGA 10-14/10/2015 Colonia Salone Internazionale delle tecnologie alimentari e delle bevande International exhibition of food and beverages

HOST

23-27/10/2015 MILANO Salone tecnologico per la panificazione e la produzione di pasta e pizza Show for Bakery and Fresh Pasta and Pizza Industry

GULFOOD manufacturing

27-29/10/2015 DUBAI Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

SIMEI

03-06/11/2015 MILANO Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

SIGEP

23-27/01/2016 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali. International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

PROSWEET

31/01 - 03/02/2016 COLONIA Salone internazionale della subfornitura per l’industria dolciaria The international supplier fair for the confectionery industry

IFFA 07-12/05/2016 FRANCOFORTE Manifestazione Internazionale sulletecnologie per l’industria della carne International Trade Fair for the meat processing industry

EMBALLAGE

14-17/11/2016 PARIGI Salone internazionale dell’imballaggio. Exhibition about packaging technology

BRAU BEVIALE

10-12/11/2015 NORIMBERGA Fiera su materie prime, tecnologie, logistica e processo per la produzione di birra e bevande Fair of raw materials, technologies, logistics for production of beer and soft drinks

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FIERE - EXHIBITIONS

china

east europe

meeting • events

•

Выставки

fairs

russia

congressi

middle east • asia

семинары • china • asia • middle east • east europe UPAKOVKA UPAK ITALIA

27-30/01/2015 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition

PRODEXPO

09-13/02/2015 MOSCA Fera internazionale su alimenti, bevande e materie prime per alimenti International exhibition for food, beverage and food raw materials

SINO-PACK

09-11/03/2015 GUANGZHOU Fiera internazionale per il confezionamento, l’imballaggio e le bevande International fair for packaging, packing machines and beverage technology

FOODEXPO

01-03/04/2015 KIEV Fiera internazionale per i produttori di alimenti e bevande International trade exhibition on food and beverage producers

CHINAPLAS

20-23/05/2015 GUANGZHOU Mostra internazionale sull’industria delle materie plastiche International exhibition on plastic and rubber industries

MODERN BAKERY

22-25/04/2015 MOSCA Salone internazionale delle attrezzature per la panetteria e degli

ingredienti alimentari International trade fair for bakery equipment and food ingredients

BAKERY CHINA 12-15/05/15 SHANGHAI Fiera internazionale della panificazione e dell’industria dolciaria in Cina International Trade fair for the bakery and confectionery trades in China

ROSUPACK 16-19/06/2015 MOSCA Saloni internazionali per l’imballaggio alimentare ed industriale International food and industry packaging exhibition

PROPACK - BEVTEK China Luglio 2015 SHANGAI Mostra internazionale delle tecnologie per l’industria alimentare e per il confezionamento International exhibition for the food industry and for packaging technologies

International trade exhibition of machinery and equipment for agroindustrial industry

INTERFOOD

21-23/10/2015 NOVOSIBIRSK Salone Internazionale di prodotti alimentari, di bevande e ingredienti International exhibition for food beverages and ingredients

WORLD FOOD UKRAINE

27-29/10/2015 KIEV Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

UPAKOVKA UPAK ITALIA

Gennaio 2016 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition

WORLD FOOD MOSCOW 14-17/09/2015 MOSCA Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

AGROPRODMASH 05-09/10/2015 MOSCA Salone Intern. dei macchinari e delle attrezzature per il settore agroindustriale

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we’ve talked about... OUR GUESTS INDEX ADVERTISERS CONTACTS 4G Ghidini srl 148 Via Ruca, 400 25065 Lumezzane Brescia - Italy ACM ENGINEERING SPA 50-51 Via Marconi, 5 21020 Bardello Varese - Italy ACMA VOLPAK 22-23 Via C. Colombo, 1 40131 Bologna - Italy ALLEGRI CESARE SPA 49 Via Venezia, 6 20099 Sesto San Giovanni Milano - Italy AM TECHNOLOGY SRL 4-13 Via della Tecnica, 66 36043 Camisano Vicentino Vicenza - Italy AMBAFLEX BV 67 De Corantijn 81 1689 AN Zwaag The Netherlands ANDRITZ FIEDLER GMBH 75 Weidener Straße 9 93057 Regensburg - Germany Automha srl 89 Via Emilia, 6 24052 Azzano S. Paolo Bergamo - Italy BARDIANI VALVOLE SPA 17-52 Via G. Di Vittorio, 50/52 43045 Fornovo di Taro Parma - Italy BELT TECHNOLOGIES EUROPE 24-25 3rd Fl., Pennine House, Washington NE371LY Tyne and Wear The United Kingdom

BERTUZZI FOOD PROCESSING SRL 60-61 Corso Sempione, 212bis 21052 Busto Arsizio Varese - Italy

ENOVITIS SIMEI 165 Via S. Vittore al Teatro, 3 20123 Milano Italy

BRUKER OPTIK GMBH I COVER-56/59 Rudolf-Plank-Str. 27 D-76275 Ettingen - Germany BS SRL 62-63 Via Minozzi, 3/A 43122 Parma Italy CAD PROJECT SRL 10-64/66 Via Leopardi, 19/E 28060 San Pietro Mosezzo Novara - Italy

ERREPAN Srl 117/119 Via Terracini, 4 24047 Treviglio Bergamo - Italy

CASEARTECNICA BARTOLI SRL 26/28 Via Quintino Sella, 21A 43126 Parma - Italy CT PACK SRL 147 Via Argine Volano, 355/D 44034 Fossalta di Copparo Ferrara - Italy DEMAPLAST II COVER Via I° Maggio, 16/22 29010 Pianello Val Tidone Piacenza - Italy dima SRL I COVER-54-55 Via Pier Paolo Pasolini, 195 41123 Modena - Italy ECO-SISTEMI SRL 29/31 Piazza Manifattura, 1 38068 Rovereto Trento - Italy EMMEPIEMME srl IV COVER-146 Via Paolo Burali, 2 29100 Piacenza - Italy

EUROPEAN SNACKFOODS ASS. ESA 169 6 Catherine Street Wc2b 5Jj London The United Kingdom Eval Europe N.V. 112-113 Haven 1053 Nieuwe Weg 1 - Bus10 2070 Zwijndrecht Belgium farck spa I COVER-141 Via Roma, 94 26010 Pianengo Cremona - Italy

GEA NIRO SOAVI Mechanical Equipment Italia Spa 109/111 Via M. da Erba Edoari, 29/A 43123 Parma Italy GENERAL SYSTEM PACK SRL - GSP 5-40-83 Via Lago di Albano, 82 36015 Schio Vicenza - Italy graco I COVER-78-79 Slakweidestraat 31 Oude Bunders 3630 Maasmechelen - Belgium GRAHAM PACKAGING Company Italia SRL 8-9-32/34 Via della Tecnica, 1 40023 Castel Guelfo Bologna - Italy

FBL FOOD MACHINERY Srl 68-69 Via Rosa Augusto, 4 43038 Sala Baganza Parma - Italy

Haas Food Equipment GmbH I COVER-99/101 Franz-Haas-Strasse A-2100 Leobendorf Austria Hiperbaric S.A. 95/98 Polígono Industrial Villalonquéjar. C/ Condado de Treviño, 6. 09001. Burgos - Spain I.DEA PACK SRL 14 Via G. Falcone. 53/55/57/59 25035 Ospitaletto - Brescia Italy

FENCO SPA 76-77 Via Prampolini, 40 43044 Lemignano di Collecchio Parma - Italy

ICF & WELKO Spa 15-16 Via Sicilia,10 41053 Maranello - Modena Italy

FESTO SPA 157-158 Via Enrico Fermi, 36-38 20090 Assago Milano - Italy

ICI CALDAIE SPA 80/83 Via G. Pascoli, 38 37059 Frazione Campagnola di Zevio - Verona - Italy

FBF ITALIA SRL 90/92 Via Are, 2 43038 Sala Baganza Parma - Italy

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com _INDICE FP 1-15 - ok-stampa.indd 1

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we’ve talked about... OUR GUESTS INDEX ADVERTISERS CONTACTS IDEALPLAST DI IVANO SIRONI 12-93-94 Via Vignazzola, 117 20821 Meda Monza Brianza - Italy IDROINOX IMPIANTI SRL 41/44 Via F. Santi, 9 Q.re Bogolese 43058 Sorbolo Parma - Italy IFP PACKAGING SRL 3-152-153 Via Lago di Alleghe, 19 36015 Schio - Vicenza - Italy IPACK-IMA SPA 166/168 C.so Sempione, 4 20154 Milano - Italy IFWexpo Heidelberg GmbH 160-161 Landfriedstraße 1a D-69117 Heidelberg Germany Jowat Italia srl I COVER-132/134 Via Dossi, 6 20017 Mazzo di Rho Milano - Italy KOELN MESSE SRL I COVER-53-162/164 V.e Sarca, 336/F, edificio 16 20126 Milano - Italy Lamican Oy 120-121 P.O.Box 28 37601 Valkeakoski Finland LEVATI FOOD TECH SRL 36-37 Via Partigiani d’Italia, 9/11 43029 Traversetolo - Parma - Italy LINPAC Packaging srl 149/151 Via Monte Pastello, 40 37057 San Giovanni Lupatoto, Verona - Italy

Luceo Inspection Worldwide 122/124 ZART des Perrières 35772 Vern sur Seiche France MINI MOTOR SRL 154/156 Via E. Fermi, 5 42011 Bagnolo in Piano Reggio Emilia - Italy MITSUBISHI Electric Europe B.V. 105/108 Gothaer Str. 8, 40880 Ratingen - Germany OMIP SRL 138/140 Via Ponte, 21 84086 Roccapiemonte Salerno - Italy OWP GmbH 159 Ulmenstraße 52 f 90443 Nürnberg Germany PANINI SRL III COVER Via Taruffi, 70 41053 Maranello Modena - Italy PE LABELLERS Spa 35-48 Via Europa, 25 46047 Porto Mantovano Mantova - Italy PET ENGINEERING SRL 45/47 Via Celtica, 26/28 ZI Ungheresca Sud 31020 San Vendemiano Treviso - Italy PIETRIBIASI MICHELANGELO SRL 130-131 Via del Progresso, 12 36035 Marano Vicentino Vicenza - Italy

PIgo srl 86/88 Via Pontaron, 30 36030 Caldogno Vicenza - Italy Protec srl 142/144 Via Nazionale Est, 19 43044 Collecchio Parma - Italy rejves srl 2 Via A. Grandi, 4/A 46045 Marmirolo Mantova - Italy SARTEN AMBALAJ SAN. VE TIC. A. 136-137 Balmumcu Mah. Zincirlikuyu Yolu Sok. No:4 80700 Beikta Turkey SMI SPA - SMI GROUP 125/127 Via Carlo Ceresa, 10 24015 San Giovanni Bianco Bergamo Italy SOCIETà COOP. BILANCIAI SCARL 11-20-21 Via Ferrari, 16 41011Campogalliano Modena - Italy SORDI Impianti SRL 102/104 Via Paolo Gorini, 9 26836 Montanaso Lombardo Lodi - Italy TECNO PACK Spa 1-35 Via Lago di Albano, 76 36015 Schio Vicenza - Italy TECNOPOOL SPA I COVER-84-85 Via M. Buonarroti, 81 35010 S. Giorgio In Bosco Padova - Italy

TME ELECTRONICS 128-129 Mulberry House, Mulberry Lane Goring by Sea BN12 4RD Worthing, West Sussex The United Kingdom tomaCE srl I COVER-6-7 Via B. Buozzi, 47 40057 Granarolo dell’ Emilia Bologna Italy TRED TECHNOLOGY SRL 70/72 Via G. Perlasca, 37 86025 Ripalimosani Campobasso Italy TREIF MASCHINENBAU GMBH I COVER-135 Sudstrasse 4 57641 Oberlahr Germany UNIBLOCK ZANOTTI SPA 73-74 Via Martin Luther King, 30 46020 Pegognaga Mantova Italy Velo Acciai srl I COVER-145 Via S. Lorenzo, 42 Cà Rainati 31020 S. Zenone degli Ezzelini Treviso Italy ZAMBELLI SRL 38/40 Via Ferrara, 35/41 40018 San Pietro in Casale Bologna Italy zeppelin systems plast tech srl I COVER-114/116 Graf-Zeppelin-Platz 1Summit 88045 Friedrichshafen Germany

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Panini S.r.l. Via Taruffi 70 - 41053 Maranello (MO) - Italia Tel: +39 0536 940707 - Fax: +39 0536 943705 - sales@op-panini.it ADV PANINI - FP 1-15.indd 3

11/03/15 10:01

OHMIC HEATING SINCE 1993 Special volumetric piston pump for solid pieces

more than 60 industrial ohmic heaters and heating plants 24 pilot plants, 10 lab-size systems more than 60 piston pumps

OUR INDUSTRIAL LINES OFFER: ORIGINAL SOLUTIONS SAFE AND RELIABLE OPERATION IMPROVED QUALITY OF PRODUCTS

Via Burali, 2 29121 PIACENZA - Italy Tel. +39 0523 451583 Fax +39 0523 462448 info@emmepiemmesrl.com

ADV AM TECNOLOGY- FP 1-15.indd 3

05/03/15 18:09