Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento Postale D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art.1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102
Via Ballerini, 66 - SEREGNO (MB) tel. +39 0362 244182 - 0362 244186 - www.editricezeus.com
I_COP.pdf
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IBA k ac F a c h PE x p o Pack
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SOME THINK OPTIMAL LOAD STABILITY COSTS MORE. WE THINK DIFFERENT – BEUMER.
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Zeus Advertising
Since 1961 machines for pasta and pastry: our art for your art
SANDORÈ via Monte Summano 58, 36010 ZANÈ - (Vicenza) Italy Tel. +39-0445.314388 Fax. +39-0445.314358 sandore@sandore.com - www.sandore.com
SANDORè FP 4-12.indd 1
31/08/12 11.23
Pagina Pubblicitaria English:Layout 1 31/08/12 13:40 Pagina 1
Summary
summary
Machineries, plants and equipment for food and beverage industry year XXIV - issue n.4 - September 2012
SPECIAL 05-68
managing editor Enrico Maffizzoni e ditorial manager S.V. Maffizzoni editorial production Sonia Bennati account dep. manager Elena Costanzo
Special
69-111
project and layout design Dario Ficarazzi graphic and paging ZEUS Agency translation Nexo Translations printing www.graficadueprint.com Italian Magazine Food Processing Europe: single issue: Euro 20 Annual (six issues): Euro 110 Outside Europe: single issue: US$ 27 Annual (six issues): US$ 160 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque. Italian Magazine Food Processing An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.
Preserving Industry 112-122
News 123-128
Exhibitions 129-132
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summary
L
. WP BAKERYGROUP 36-38 iba 2012 “Discover the WP Treasures“
editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
SITEP 6-7 Save time = Save money!
Visit:
itfoodonline.com EUROSICMA 70-73 The world of bakery at Eurosicma
the only one in ten languages. Technology for food&beverage industry Check our brand new website
GSP 90 GSP packaging equipment: focus on GSP 45 EVO
editrice zeus. com
FRACCHIOLLA 122 Passion, internationalism, research and substance
We’ll exhibit at...
IL SALONE INTERNAZIONALE DEL PROCESS E DEL CONFEZIONAMENTO ALIMENTARE
OLI 126-128 New range of vibratory motors for food processing www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com
He who seeks for a pasta machine,
finds Itfoodonline.com. +600.000 visits a year 177 countries visiting 3428 companies +4000 keywords in the first Google pages
The most visited website of the sector in the world Do you want to be found?
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pubblicitaria itfoodonline pasta machine.indd 1
08/06/12 10.28
FOCUS ON: Bakery, Confectionery technologies
IBA CO SPECIALE FP 4-12.indd 1
01/06/12 13.58
SPECIAL
SAVE TIME = SAVE MONEY!
S
itep has always worked in research for technological innovation, directing their efforts at new products that can optimize the hard work of bak-
ers and confectioners. The counting of the water to use for the dough is a very useful application to save several hours of work. The operator who provides for the refilling of the water usually spends about 5/7 minutes for each dough;using an electronic water-meter the time will be saved. If the Sitep water-meter is a modern unit as the GT30MIX, the operator can add to the savings in time the using of comfortable applications in order to facilitate his ordinary work like:
quantity of water, the percentage of water for the
1)Â counting of the right temperature;
first dispensing, the time between the first dispensing
2) make statistics counting all the water used;
and the subsequent and choose how many steps the
3) automatic re-calculation of the ingredients which
operator wants to dispense the remaining 30% enter-
makes a recipe.
ing the time of the pause between one and the other.
Explanations of points 1 and 3:
Save time = save money!
1) this is possible thanks to a formula the plc performes; if the operator wants that the dough is at
New water cooler: to optimize
bakery
specific temperature,entering the temperature envi-
and confectionery processing
ronment and the temperature flour, it calculates how
So, in addition to the above mentioned GT30MIX,
temperature shall be the water.
the last six months Sitep has created a new water
3) this point is better explained with an example:
cooler that revolutionizes the system used up to now!
some dough need more than 75% of water, but it
The system, patented by Sitep, consists of a hermetic
has not put in the mixer all at once. This water has
tank pressurized anti-bacteria, supplied by electronic
to be subdivided: first the 70% and mixed for about
water-meter with PLC control and touch screen dis-
10/15 minutes in order to amalgamate it with the
play.
flour. The remaining 30% it has to be put little by little; only in this way the flour is able to merge the
As this unit is required for food use, it has not to have
water. The plc of our water-meter allows to set the
any deposit of stagnant water in containers, because
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com SITEP FP 4-12.indd 1
28/06/12 14.06
SPECIAL
the stagnant water contained in not sealed contain-
Our patented system is different becuase allows the
ers creates a bacterial proliferation which makes the
dispensing of all the water in the container comes
water unusable all the time.
out in pression from the water network, so without
Some builders have walked the path of cooling water, making water run to be refrigerated in a im-
bacterial flora formation. All the water dispensed comes out at the tempera-
mersed serpentine inside a tank of
ture set thanks to a special sys-
cold water, which allows the cool-
tem that prevents the mixing of
ing of water contained into the ser-
the incoming warm water
pentine. At this point, the benefit
with the outgoing cold one.
is not to create of bacterial flora
It’s possible to set the tem-
but the disadvantages are several:
perature at the minimum tem-
Not all the water comes out at
perature of 2 degree without
the set temperature, but only the
any freezing chance.
water contained in the serpentine.
Only 15 minutes cooling
The waterminimum temperature
time from a dispensing and
that can be set is +5 degree and
the next one.
not less, because otherwise the same water will freeze inside the tube. The time of cooling, between a dispensing of water and the other, is at least a 45 minutes
Magazines focusing on food&beverage technologies
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com SITEP FP 4-12.indd 3
07/09/12 17.10
SPECIAL LEADER IN QUALITY FLOW PACKAGING FOR BAKERY... NOW AND FOR THE FUTURE. 7000 Flowpack Machines 900 Automatic Feeders Made in Italy Since 1965
R
FÜHREND BEI QUALITÄTSSCHLAUCHBEUTELMASCHINEN FÜR BACKWAREN… JETZT UND IN DER ZUKUNFT. 7000 Verpackungsmaschinen 900 automatische Zuführsysteme Hergestellt in Italien seit 1965
pack, with plastic film, of foods products and particu-
R
larly of bakery. The presence in the main world markets
sonders für Backwaren, geworden.
has brought the Italian company to export 97% of its
Die Präsenz im weltweiten Markt führte dazu, dass die
production, with 7000 flowpack machines and 900
italienische Firma 97 % ihrer Produktion exportiert hat.
automatic feeding systems sold, thanks also to the an-
Verkauft wurden 7000 Verpackungsmaschinen und 900
nual presence in over 20 field exhibitions.
automatische Zuführsysteme, auch dank der jährlichen
The plant is situated in the north of Milan, near the
Ausstellungen auf über 20 Messen. Der Betrieb befindet
Como Lake, in one of the European most industrialized
sich im Norden von Mailand, in der Nähe des Comer
areas, and this has allowed Record to develop a part-
Sees, an einem von Europas größten Industriestandorten.
nership with different suppliers specialized in machine
Dieser Standort ermöglicht es Record, Partnerschaften
components, gaining a Made in Italy “High Quality”.
mit verschiedenen Herstellern von Maschinenkompo-
After the loss of the founder, at the beginning of this
nenten einzugehen. Das gemeinsame Ziel ist beste
year, the company has completed its change of gen-
Qualität „Made in Italy“. Nach dem Tod des Gründers
eration, which was already in program, by the nomina-
Anfang des Jahres, hat die Firma den Generationswech-
tion of the daughter, Mrs. Monica Fioravanti, as Sole
sel, welcher bereits in Gang war, komplettiert. Mit der
Director, helped by a management who has great ex-
Nominierung der Gründertochter Monika Fioravanti zum
perience in this field, setting a new organization that
Alleinvorstand, unterstützt durch ein Management mit re-
will guarantee a prosperous future. The aim of the next
icher Erfahrung, wurde eine neue Organisation geschaf-
years is ambitious with a prevision of constant growth,
fen, welche eine erfolgreiche Zukunft garantiert.
thanks to new products and to new markets on which
Das Ziel der nächsten Jahre ist hochgesteckt, mit der
ecord S.p.A., founded in 1965 by Mr Giuseppe Fioravanti, in its 47 years of activity has become an international reference for the packing in flow
cord S.p.A., gegründet 1965 von Herrn Giuseppe Fioravanti, ist in den 47 Jahren seines Bestehens eine internationale Referenz für Folien-Verpackungen
mit Schlauchbeutelanlagen im Bereich Lebensmittel, be-
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com RECORD FP 4-12ok.indd 1
03/08/12 16.57
SPECIAL
Vorhersage von stetigem Wachstum aufgrund von neuen Produkten und neuen Märkten, an welchen die Firma mit the company is working with care.
großer Sorgfalt arbeitet.
Thanks to the constant research, that allows a continu-
Dank ständiger Recherchen, welche eine kontinuierli-
ous technological evolution, and to the high coopera-
che, technologische Entwicklung ermöglichen, und dank
tion with its own clients, Record develops each year
bester Zusammenarbeit mit den eigenen Kunden, erarbe-
new ideas and solutions.
itet Record jedes Jahr neue Ideen und Lösungen.
In the last decade the company had affirmed itself as
Im letzten Jahrzehnt hat sich das Unternehmen als Herstel-
producer of completely automatic packaging systems
ler von vollautomatischen Verpackungssystemen, welche
that take products directly from the production plant
die Produkte direkt nach der Herstellung gruppiert und
and deliver them grouped and packed. An example
verpackt liefern, bestätigt. Ein Beispiel einer neuen An-
of a new application is the line to pack irregular and
wendung ist eine Linie, die ungleichmäßiges und zerbre-
fragile biscuits (cookies) that are taken at the exit of the
chliches Gebäck (Cookies), welches direkt dem Ofen
oven, sorted at high speed on a belt system and on an
entnommen wird, bei hoher Geschwindigkeit auf einem
automatic stacking system without accumulation. The
Bandsystem sortiert und automatisch ohne Anstauungen
system allows the packing of one to 4 products of vari-
stapelt. Das System ermöglicht die Verpackung von
ous dimensions, piles them in 2 layers, with a delicate
einem bis vier Produkten verschiedener Größe, gestapelt
manipulation that avoids the breaking of biscuits which
in zwei Lagen. Filigrane Führungen verhindern das Zer-
would have occurred with a traditional system with ac-
brechen des Gebäcks, was bei anderen Systemen mit
cumulating feeders.
Stapel-Zuführung eventuell passieren könnte. Anlässlich
On occasion of the IBA exhibition the company will pre-
der IBA wird das Unternehmen interessante Verpackung-
sent interesting “packing solutions” in the bakery field
slösungen für Bäckereien präsentieren, beginnend beim
going from the new entry level machine to the complete
Einstiegsmodell bis hin zu kompletten Verpackungssyste-
packaging system in modified atmosphere.
men.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com RECORD FP 4-12ok.indd 3
03/08/12 16.57
SPECIAL
AASTED APS - COME AND VISIT US AT IBA IN HALL A6, BOOTH 450
A
asted is a world-class supplier of bakery and confec-
get an idea of the handling of their specific masses using
tionery extruders, depositors and ovens, chocolate
Aasted equipment, as well as to be inspired by new and
enrobing and cooling equipment as well as choco-
innovative thinking within product development.
late tempering and moulding equipment. In recent years the product portfolio of Aasted has been enlarged, and Aasted is able to tailor-make turnkey solutions for production lines within the bakery, confectionery and chocolate industries. We consider it a major benefit for the customer and the supplier having a scope of delivery as one complete turnkey solution – being expedient before, during and after installation and start-up of an extensive produc-
On display at our booth A6-450 at IBA:
tion line.
BAKERY AND CONFECTIONERY EXTRUDER
Our wide product program includes:
AND DEPOSITOR
Extruders and depositors for bakery and confectionery
Alice 1000 Compact and Alice 400 double head
Chocolate tempering equipment
INDUSTRIAL BAKERY OVEN
Cooling tunnels and conveyor belts
Conny Convection Oven Sections width 3100 mm
Chocolate depositors and enrobers
CHOCOLATE ENROBING MACHINES
Chocolate moulding lines
Nielsen Master 1050
Industrial ovens
Nielsen Junior 620
Enrobing lines
COOLING TUNNELS
In Aasted technology center we have extensive options of
Nielsen Cooling tunnels, Standard and Sanitary Design
combining various processes within bakery, confectionery
CHOCOLATE TEMPERING MACHINES
and chocolate equipment enabling us together with our
SuperNova Energy tempering machine, type 1000.
customers to find the perfect solution for their individual products. Our competent R&D team has many years of experience within the bakery and chocolate industries. Many customers find it reassuring to visit our technology center before production start-up to
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com AASTED FP 4-12.indd 1
11/07/12 16.23
29-12-2009
12:52
Pagina 1
Š 2010 Costacurta S.p.A.-VICO
AD: www.graficadueprint.com
Pagina 05 inglese 21x29,7
SINCE 1921... AND WE STILL LOVE IT For more than eighty years, we at Costacurta have been constantly and resolutely committed to the development and manufacture of special steel wire and plate components used in many different industrial processes. Every day at Costacurta, we work to improve the quality of our products and services and the safety of all our collaborators, paying ever-greater attention to the protection of the environment. Within the wide range of Costacurta products you will
VICO - FLEX
VICO - RC
VICO - MB - CH
VICO - TR
also find METAL WIRE AND FLAT WIRE CONVEYOR BELTS, some of which are used specifically in the food industry in spiral cooling, freezing and proofing towers, in tunnels in continuous pasteurisation lines, in bread, pizza and biscuit ovens, in continuous pasteurisers and driers used for fresh pasta production. For more information visit our website or contact the division 'B' conveyor belts at tcb@costacurta.it.
Costacurta S.p.A.-VICO via Grazioli, 30 20161 Milano, Italy tel. +39 02.66.20.20.66 fax: +39 02.66.20.20.99
Management systems certified by LRQA: ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
www.costacurta.it
SPECIAL
SANDORÈ, SINCE 1961 THE ART OF MACHINES FOR PASTA AND PASTRY
A
t Sandorè they are proud to bring us through an
wished,with multiple accessories:
overview of their machines and show us their new
decorations of product’s surface. The designing mould
products. “Discover why every year a greater
can be heated by an electrical resistance with tempera-
amount of factories choose us for machines that product filled gnocchi, fresh pasta either short and long, and encrusted filled product of every kind”, they said us.
ture regulator. product shaping with a cutting device of the “guillotine” type for cookie bar shapes, equipped with a pressing roll and flat or inclined rifling, cutting of extremities
Sandorè, the company The factory was born in 1961 in Zanè, in the upper part of Vicenza, an industrial area particularly rich and
with open or closed edges. touch screen regulations Controls of the MC60 machine are:
advanced of North-East Italy.
number of products per row
Nowadays they are one of the most innovative Italian
number of rows per baking tin
constructors of pasta machines. The core-business of the
distance between singular units of product
company consist in the production of all kinds of pasta
product’s length that has to be cut with the “guillotine”
machines, static drier and filled gnocchi machines.
mould’s temperature
Diamond point of the activity remains however the filled
selection and “save with name of product” of 20 dif-
gnocchi machines “New Fantasy” which is the result of
ferent recipes (each one with 8 functioning parameters)
years of study and work of the family founder, Mister Carlo Marini, who has dedicated a large part of his life, with the support of his sons, designing all the machines which are still entirely produced within the factory. Focus on MC60 The automatic MC60 cutting equipment allows the automatic product discharge on baking tin (dim. 60 x 40 or 60 x 80 cm) with a retractable belt device, pressing and decoration of the product. The MC60 group can be equipped, depending on the type of final product
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SANDORè FP 4-12.indd 1
30/08/12 09.54
SPECIAL
focus on new magic confectionery
with different consistencies: creamy ones, soft, strong
Equipped with automatic cutting group, it is particular-
and with sliced pieces in them.
lyusable for production of filled shortbread biscuits with
Multiline is entirely made of stainless steel AISI 304 “best
spherical shape (“grisbì type) with automatic diaphragm
quality” certificated.
cutting-closing device.
Every single part directly in contact with the product can
The discharge on baking tin (dim. 60x40 cm.) takes
be dismounted and washed with water.
place automatically.
Touch screen regulations.
The space variations between singular units and rows
Controls of the Multiline
of product are controlled and regulated via the main
co-extruder are:
control panel unit of the machine.
quantity of dough
The accessory devices of the New Magic machine are:
quantity of filling
third filling co-extrusion’s head,
cutting length
co-extrusion’s head for bicolour filled products.
discharging belt speed selection and “save with name of product” of 20 different recipes (each one with 4 functioning parameters) direct alimentation with tunnelled ovens automatic discharge of the product on the baking tin with combination of the baking tin device Accessory devices: cutting group of the “guillotine” type with open or close extremities cutting decorations/pressing group for the surface of the product with flat, rifled, inclined rifling roll moulding group of product’s surface. The designing
Focus on multiline A six rows co-extruder designed for automatic realization of co-extruded filled products of various nature with different ingredients for both external dough and filling. The uniques lobed pumps allow the injection of filling
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SANDORè FP 4-12.indd 3
30/08/12 09.54
SPECIAL
mould can be heated with an electrical resistance with temperature regulator
main body structure entirely made of stainless steel
cutting device for baking tins of 60cm
and mounted on moving wheels
three holes cutting and shaping group (for bigger products maximum exiting diameter 50mm)
dough and filling tanks made of stainless steel, easy to disassemble for cleaning dough’s extrusion group of the double screw type
Technical specifications: six resin screws dough’s extruding group with bridgebreaker
made of resin with bridge-breaker made with stainless steel controlled via speed regulator
six resin screws filling extruding group with bridgesix holes diaphragm cutting group
exiting product conveyor belt with speed regulator
adjustable exiting conveyor belt (dim. 600mm) maximum exiting diameter 32mm production
cutting group timed for product length regulation diaphragm closure of the product
breaker and three lobed pumps
maximum
Technical specifications:
32.000
(optional) product discharge either manual or automatic based
pieces/hour
(500/600kg/hr) electro-pneumatic starting motor 220/400V.50/60Hz. -6 BAR maximum dough/filling tanks capacity 30kg
on given devices maximum production 7200 pieces/hour (100kg/hr) maximum dough/filling tank capacity 8kg electro-pneumatic starting motor 220/400V.50/60Hz. -6 BAR electrical absorption 1,5kW
Focus on New Magic Co-Extruder New Magic is the co-extruder per excellence, result of decades of experience in designing and constructing extruders by Sandorè - Italy. It realises and makes co-extruded filled-products of various nature with different ingredients for both external dough and filling. The system based on the principle of the endlessscrew allows the extrusion of various doughs, while the filling’s extrusion takes place thanks to a unique pump system which in its turn permits the extrusion of fillings with different consistencies: creamy ones, soft, strong and with little sliced pieces in them. Entirely made with stainless steel AISI 304 “best quality” certificated, New Magic is strong and reliable, easy to use and clean. Thanks to the accessory components, it is able to make products with various shapes, cuts, pressings and decorations.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com
SANDORè FP 4-12.indd 5
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pagina trofie_ENG_OK:Layout 1
17-07-2009
9:36
Pagina 1
SPECIAL
ERREPAN: METAL BAKING EQUIPMENT FOR FOR
25
25 YEARSRS YEA
F
ERREPAN: METALLGERÄTE FÜR DAS BACKEN
25
JAHRE
certificated materials and technologically advanced
1
machinery allows the company to propose a wide
nenanlagen ermöglicht der Firma, eine breite Auswahl
range of products in order to satisfy any particular or
an Produkten anzubieten die im Grade sind, jeglichen
specific request of its customers. Beside the classic pro-
Anforderungen der Kundschaft entgegenzukommen. Aus-
ducts (pan for croissant, plum-cake, single snacks, set
ser den klassischen (sie Bleche für Croissants, Pflaumenku-
for sliced bread moulds, etc…), Errepan now proposes
chen, Jausen, Formen für Toastbrot, usw), bringt Ihnen Er-
significant newness:
repan einige bemerkenswerte Neuigkeiten:
ounded in 1987, Errepan works in the area of equipment for confectionery and bread-making’s industry with passion and competence. The use of
the new pans with “little bear” moulds for dropped product, the set of minitoasts and minirusks moulds (mould section 40x40mm),
987 gegründet,
handelt Errepan im Bereich der
Süssigkeiten-und Brotindustriegeräte mit Leidenschaft und Kompetenz. Die Anwendung von garantierten
Materialen und technologisch fortgeschrittenen Maschi-
Die neuen Bleche mit Bärenform für geschmolzenes, Die Serie mit Formen für Minitoast und Minikeksscheiben (in den Grössen 40x40mm) Die Bleche für rechteckige und quadratische Pflau-
the pans for rectangular and square plum-cake with
menkuchen mit kleinen Papierformen, angepasst Protot-
paper, suitable for prototypes and available in any si-
ypen und bezüglichin jeder Papiergrösse (nicht unbe-
zes of paper (it is not necessary pressed die),
dingt gedruckt-gestempelt),
the possibility to manufacture products with specific
Die Möglichkeit, auf Nachfrage Produkte mit Sonder-
trade-marks on request.
marken herzustellen.
The process of production of Errepan s.r.l.
Der Herstellungsprozess der Errepan s.r.l. besitzt die
is certificated by UNI EN ISO 9001:2008
Beurkundung UNI EN ISO 9001:2008
High Quality System .
High Quality System.
THE PRODUCTS
DIE PRODUKTE
Set for sliced bread
Formreihe für Toastbrot
moulds
Technische Eigenschaften:
Technical features: Outer frame
Trageblech mit abgerunde-
with rounded corners without welding, made off
ten Ecken und ohne Schweissnaht,
metal sheet or tubular. Moulds formed, possibly with
in Blech oder Rohrenförmig.
holes on the bottom or/and on the frame for uniform
Einige Löcher auf dem Grund und/oder auf dem Blech
heat distribution.
für eine einheitliche Hitzeverteilung.
*
follows to page 18
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errepan_p
6-05-2009
12:28
Pagina 1
SPECIAL
*
Mould for hamburgers
Hamburgerformen
Technical features: Outer frame with rounded corners
Technische Eigenschaften: Trageblech mit abgerundeten
without welding made in metal sheet with anticut rims
Ecken und ohne Schweissnaht, in Blech mit eingefalle-
or drawn flat. Moulded strip forms in aluminium sheet
nem Rand gegen Schnitte oder mitnahtloser Fläche. Ge-
or stainless steel.
streifte Formen in Alu-Blech oder rostfreiem Stahl.
Pan for pizza and focaccia (flat bread)
Pizzen-und Focacciableche
Technical features: outer frame with rounded conrners
Technische Eigenschaften: Trageblech mit abgerundeten
withou twelding, made in sheet with anticuts flap, in
Eckenund ohne Schweissnaht, in Blech mit eingefalle-
drawn plate or tubular. Moulds formed in strips made
nen Rand gegen Schnitte, mit nahtloser Fläche oder roh-
off alusteel or stainless steel. Size of single moulds from
renförmig. Gestreifte Formen in Alu-Blech oder rostfre-
140mm until 500mm; size of mouldson strips from
iem Stahl. Grösse dereinzelnen Form von 140mm bis
65mm until 200mm.
500mm; Grösse der gestreiften Formen von 65mm bis
follows from page 16
200mm.
Croissant baking pan
Croissantblech
Technical features: Outer frame with rounded corners
Technische Eigenschaften: Trageblech mit abgerundeten
without welding made in metal sheet with anticut rims,
Ecken und ohne Schweissnaht, in Blech mit eingefalle-
in plate or tubular. Moulds formed in strips or in single
nen Rand gegen Schnitte, flach oder rohrenförmig. Ge-
plate, made off alusteel or stainless steel. Available on
streifte Formen oder einzeln in rostfreiem Stahl oder Alu-
automatic line.
Blech. Für automatische Fertigungsstrassen erhältlich.
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DOMINIONI_pagina_Piattipronti_eng_OK:Layout 1
16-07-2009
10:28
Pagina 1
LINES FOR READY-MADE DISHES
www.dominioni.it
Via Repubblica 8/A - 22075 Lurate Caccivio (CO) ITALIA Tel. +39 031 490.457 - Fax: +39 031 390.231 390.110 info@dominioni-puntoepasta.com
SPECIAL
HIGH-QUALITY PRODUCTS FOR THE WORLD’S BAKING INDUSTRY
D
ay after day, bread, bread rolls, pastries and
TRENNAKTIV PR 100 Spray
many other baking goods are made from high
Very useful in bakery shops. Practi-
quality raw materials.
cal spray which is always ready to
After baking, in order to remove these bakery goods
use in no time. Contains 600 ml.
from their pans, sheets, production molds or conveyor belts, and to enable further processing, a separating
SG Oel Spray
agent is needed. The very first releasing agent had
Cutting oil spray. Optimal solution for
been invented by Horst Groneweg over 50 years ago.
bread slicers, dough funnels, bread
Over the years, due to diverse eating cultures and lo-
cutting machines and cutting rolls. Contains 600 ml
cal varieties of baked goods, a multitude of separating
agents, cutting and lubricating oils have been devel-
Releasing agents for any requirements
oped, fulfilling all technical requirements.
Releasing agents for any requirements and any cus-
In addition to classic separating agents, the company
tomer’s demands. DÜBÖR releasing agents are made
has further developed and expanded their applications
from pure natural raw materials. Our products are ad-
in the area of spraying technologies.With this range of
hering inside the loaf pans and are generating a thin
products, DÜBÖR has grown from a small family enter-
adhesion preventing film.
prise to become a globally respected manufacturer and
Furthermore our products are releasing without any
supplier of high-quality products for the world’s baking
debris. DÜBÖR products are odourless and neutral in
industry. Adequate spraying units for bakeries and confectioneries Releasing agent sprays: For use in bakeries and industrial bakeries
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20/07/12 10.52
SPECIAL
taste. Our releasing agents are being produced since
TSA 280
1961. The label TRENNAKTIV is reputed very well for
Perfect for small bakeries, confec-
innovation in bakery technology. DÜBÖR releasing
tioneries and bakery shops. For
agents: • Made from pure vegetable oils and waxes
spraying of releasing agents from
• GMO free • non-resinous
low viscosity to high viscosity on baking moulds, trays in baking
Construction of spraying machines
racks containing 15 – 20 trays. Ready to use, no com-
We develop, construct and produce spraying ma-
pressor needed, airless-spraying, for 3 and 15 litre
chines for bakeries and computer controlled ma-
cans, for a demand of 2 – 4 weeks.
chines for fully-automated industrial bakeries. Every spraying machine is adjusted for the customer’s pro-
TSA 200 on a trolley
cess of baking so there is a release without any de-
with 20 litre container
bris and very little releasing agent’s fog. If there is
Is beeing refilled with 15 litre cans. Very
any cover needed it can be cut and welded from a
mobile, no hose needed, the pression in the
stainless sheet metal plate.
supply tank has to be refilled very seldom.
We produce and construct on our custom-
TSA 5
er’s demands
Portable spraying unit with 5 litre
Our employees develop, construct and produce on
high-quality steel tank. Thanks to
individual demands according to an optimal process
its compact dimension it is always
of our customers. We aim to integrate individually the
ready to use and very easy to clean.
spraying machine into the customer’s process. TSA 10 DÜBÖR’s know-how
Portable spraying unit with a 10 litre
Since we are always in contact with our custom-
high-quality steel tank. Thanks to its
ers and because of our know-how we are able to
compact dimension it is always ready
develop innovative products and modern technolo-
to use at any place. All control systems
gies. Due to our experience referring to the devel-
and the pressure container are fitted into a stainless cas-
opment of releasing agents we are able to deliver
ing to ensure safe function.
for every customer the matching product. Because we are always in contact with our cus-
TSA 800 - Built-on nozzle
tomers, our laboratory is able to develop releasing
holder with separate control
agents which are referring to the individual cus-
system unit
tomer needs. Thanks to our own production and
Can be installed on a already exist-
suitable spraying machines we are an international
ing conveyor belt. Every nozzle hold-
leading producer of releasing agents and spraying
er may be refitted with an outer cas-
machines for decades.
ing and centrifuge for aspirating.
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20/07/12 10.52
SPECIALE
MACHINES FOR FOOD PACKAGING AND FOR LASAGNA FILLING IN TRAYS
B.
S. snc has been operating in the market since 1980, keeping the structure of the company unchanged over the years. Over the years, the
company has evolved and developed considerably, manufacturing and offering the most varied types of food packaging machines on the market. Among these are the new complete rotary, linear, automatic and semi-automatic lines for the filling for different sized and material lasagna trays, with a minimum productivity of 10 units/min and a maximum of 50 units/min.
LEBENSMITTELVERPACKUNGSMASCHINEN UND MASCHINEN ZUR FÜLLUNG VON LASAGNE IN SCHALEN
D
ie 1980 gegründete Firma B.S. snc ist ihrem Betriebsaufbau seither treu geblieben. Im Laufe der Zeit hat sich die Firma jedoch beachtlich
verändert und weiterentwickelt und ist Anbieter von Lebensmittelverpackungsmaschinen
verschiedener
The main feature of our highest performance line is the Art, darunter auch drehende, lineare, voll- und halbfact that it can run fully automatically by robot.
automatischen Anlagen zur Füllung von Lasagne in
All line types can be composed of multiple machines in Schalen unterschiedlicher Formate mit Produktionsleisorder to fully satisfy customer requirements.
tungen von mindestens 10 St./Min. bis maximal 50
Format changes are managed directly by a single op- St./Min. erator panel, considerably facilitate and significantly Das Hauptmerkmal der leistungsstärksten Linie ist ihre reduce downtime for production changeovers.
Möglichkeit zur vollautomatischen Robotersteuerung. Alle Linien können je nach kundenspezifischen Wün-
Parallel to this, if necessary, the conveyor belt is posi- schen aus mehreren Maschinen zusammengesetzt tioned for the feeding of pasta to be inserted into the werden. trays. This conveyor has a rapidly removable belt, even Die direkt über ein einziges Bedienfeld gesteuerten Formatwechsel gestalten den Produktionsvorgang deutlich einfacher und reduzieren die zum Produktionswechsel erforderlichen Ausfallzeiten der Maschinen. Gegebenenfalls wird die Fördereinrichtung der Teigwaren, die in die Schalen kommen, parallel dazu positioniert. Das Förderband lässt sich selbst bei über 10m Länge schnell abmontieren. Direkt am Fördergestell sind ein oder mehrere, programmierbare Dosierer für Béchamel- oder Fleischsauce angebracht, die
*
follows to page 24
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SPECIALE
*
follows from page 22
though it exceeds 10 metres in length. One or more stets für eine gleichmäßige Verteilung des Produkts programmable white sauce or meat sauce dispens- und ein konstantes Gewicht in der Schale sorgen. ers are positioned directly on the belt structure. These Anschließend sorgt eine Spezialvorrichtung für die help to always arrange the product evenly and with a durchgehende Reinigung der oberen Schalenränder consistent weight inside trays. A special device, whose mit aufsaugendem Material, das über eine Spule aufunction is the continuous cleaning of the upper flap of tomatisch ab- und aufgewickelt wird, wodurch die trays, is arranged at the end of these structures.
Schalen besser und effizienter versiegelt werden können. Zu den besonderen Vorteilen der Anlage zäh-
This cleans with absorbent material and with the au- len sicherlich die Dosierer DM100 für Mayonnaise, tomatic unwind and rewind of the reel, thus ensuring Saucen und warme Produkte (wie Hackfleisch- und improved, more effective sealing. One of the certainly Béchamelsauce…) und DB100 für Butter und Ähnremarkable advantages that this line has to offer is that liches, die mit innovativen und gezielten Methoden the DM100 dispensers for mayonnaise, sauces and von B.S. konzipiert, gefertigt und angeboten werden, hot products (meat sauce, white sauce) and DB100 for da sie eigenständig funktionieren und auch anderen butter or similar, designed and manufactured using the Maschinen, beispielsweise zum Belegen von Sandmost innovative and targeted methodologies that B.S. wiches, Panini, usw. angepasst werden können. has to offer, are independent and can be adapted to other machines for the filling of sandwiches, rolls or other similar products.
Diese Dosierer können direkt am linearen Produktionsband von BS verankert oder auf
entsprechenden
mobilen
These dispensers can be
Gestellen
directly
Ein weiterer Vorteil liegt darin,
anchored
on
montiert
werden.
the BS production lin-
dass die Dosierungsmerkmale di-
ear belt, or else assem-
rekt über ein Bedienfeld eingestellt
bled on special mobile stands.
werden können. Dank der Speicherfunktion für Rezepte lassen sich diese auch zu einem späteren Zeitpunkt problemlos abrufen.
Another important privilege is the possibility of adjusting dosage characteristics using
Beim Dosierer DB100 wird das Produkt durch eine entsprechende Wärmevorrichtung und Rüttler stets in
a panel with a recipe storage function, allowing them flüssigem Zustand gehalten. Er besteht aus einer Dopto be recalled for future use. The product is always kept pelkammer mit Möglichkeit, Wasser strömen zu lasfluid in DB100 dispenser through the use of special sen, und einem Trichter mit Rüttler, in dem das Produkt heaters and agitators, thereby presenting a dual cham- durchgemischt wird. ber where water can be circulated and an agitator in the hopper can mix the product.
Als Bereicherung unseres Maschinenangebots und um den Kundenanforderungen umfassender und gezielter
To increase the diversification of the types of our ma- entsprechen zu können, hat unsere Firma den neuen
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SPECIALE
chines and thus offer customers a wider and more Vakuum-Volumendosierer DVS50 zur Dosierung von detailed product range, our company has developed Fertiggerichten (Gemüse, Reissalat, Nudelsalat, Paelthe new DVS50 Volumetric vacuum dispenser for dos- la, usw.) entwickelt. ing ready to eat dishes (vegetables, rice salad, pasta salad, paella, etc.).
Als besonderes Merkmal erfolgt die Beschickung dieses Dosierers wahlweise manuell oder automatisch:
The dispenser offers a special feature, in that it can
Bei
manueller
Beschickung
be fed manually or automatically: the manual type
versorgt ein Bediener die Ma-
feed is powered by an operator through a
schine über einen Trichter mit
hopper to the tray located at the
Platte, die über dem Dosierer
top of the dispenser, while
angebracht ist; Bei der auto-
the automatic model in-
matischen Ausführung gewähr-
cludes a hopper with a 100
leistet ein Trichter mit 100l
litre capacity in order to en-
Fassungsvermögen einen ei-
sure operating autonomy.
genständigen
The product arrives in the loading
Produkt wird über ein Förder-
hopper by means of the elevator
band oder eine Förderschne-
belt or auger, both run by inde-
cke mit jeweils eigenem Mo-
pendent motors.
torantrieb in den Ladetrichter
Betrieb.
Das
befördert. The maximum potentiality of the machine is apDie Maximale Produktionsleis-
proximately 45 pieces per minute, with the possibility
of obtaining any type of weight or format, in order to tung der Maschine beträgt ca. 45 Stück pro Minute, better distribute the product inside the tray or container Grammgewicht und Format können beliebig eingeto be filled. If desired, a dual-head machine can also stellt werden. So erhält man in der Schale oder in be created in order to alternately dose the two trays dem Behälter, der gefüllt werden soll, ein möglichst side by side.
gleichmäßig verteiltes Produkt. Des Weiteren besteht auch die Möglichkeit zur Fer-
The DVS50 is small in size, allowing for easy handling tigung einer Doppelkopfmaschine, mit der abwechand permitting use of the machine on different lines, or selnd zwei nebeneinander liegende Schalen gefüllt else synchronising it with a sealing machine.
werden können.
The B.S. company always takes hygiene into consideration and, for this reason, all machines it offers on Die DVS50 ist besonders kompakt und ermöglicht sothe market also feature an innovative cleaning system mit ein problemloses Handling. which is so rapid, efficient and so comprehensive that Sie kann an unterschiedlichen Anlagen eingesetzt all components in contact with product can be removed oder mit einer Schließmaschine synchrongesteuert without the aid of wrenches.
werden.
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SPECIAL
FROM READY-MADE DISHES TO TYPICAL REGIONAL PASTA
M
achines for cappelletti, ravioli, gnocchi, gargan-
building the machines and our innovative technology.
elli, orecchiette. But also boilers, dryers, pasteur-
The range includes more than 100 different types of
izers and presses: the techniques for the transfor-
machine, with productions that range from 20 kg/h to
mation of pasta hold no secrets for Dominioni
1,000-2,000 kg/h in the larger systems. The machines
Dominioni Punto&Pasta has been active on the interna-
can also produce a wide range of pasta shapes, includ-
tional market for forty years now, and is specialised in
ing special pastas that are typical of regional produc-
the construction and installation of machinery and
tion. Currently the company exports their tech-
systems for fresh or dry pasta, in particular for the
nology all over the world to all sectors of food
following types of products: filled pasta such as
production but in
tortellini, cappelletti, ravioli, fagottini or saccottini;
particular in the
gnocchi, sheet pasta such as tagliatelle, long and
following catego-
short pasta (both fresh and to be dried), cannel-
ries: food indus-
loni, lasagne and pre-cooked pasta. The Head Of-
try,
workshops
fice is located in Lurate Caccivio (Co), with a subsidiary
and small pasta makers, restaurants, bakeries, delicates-
in Senigallia (An) and operative centres worldwide.
sens, canteens, supermarkets and hypermarkets.
The brand is already well-known in Europe, Canada, Argentina, the United States, Brazil, Australia and Russia
Lines for cannelloni and lasagne
both for the quality of the machinery as well as for the
As well as a wide standard range of products, the com-
technical assistance we supply. “Our main goal is to pro-
pany can also produce made-to-measure industrial sys-
vide our clients with a global consultancy service”, says
tems built according to client specifications.
the owner Pietro Dominioni, “accompanying them step
The lines are created to satisfy the needs of all our cli-
after step in the various phases of the project, beginning
ents and even the smallest pasta shop, and include all
with the elaboration of the initial idea until the final sup-
the phases of mixture, cooking
ply of the systems”. One of the fundamental
character-
istics of the
and packaging. They
are
polyvalent
lines, that can be
used
for
both
installation
the
is
of lasagne and
repre-
sented by the quality materials used when
production
cannelloni as well as for cooking short and filled pasta.
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28/06/12 14.11
SPECIAL
VON FERTIGGERICHTEN ZU DEN TYPISCHEN REGIONALEN NUDELSORTEN
M
aschinen für Cappelletti,
der beim Bau der Maschinen be-
Ravioli, Gnocchi, Gargan-
nutzten Materialien in Kombina-
elli, Orecchiette, aber auch
tion mit innovativer Technologie.
Kessel, Trockengestelle, Pasteu-
Die Palette umfasst mehr als 100
risierer und Pressen: Die Nudel-
verschiedene
bearbeitung hat für Dominioni
mit Produktionsmengen, die von
keine Geheimnisse
den 20 kg/h bis zu den 1000-
Seit 40 Jahren auf dem interna-
2000 kg/h der größeren Anla-
tionalen Markt präsent, ist die
gen reichen. Sehr breit gefächert
Firma Dominioni Punto&Pasta auf
ist auch die Art der erzeugten
die Konstruktion und die Installa-
Nudelformate die auch die spe-
tion von Maschinen und Anlagen
ziellen typischen Nudelsorten der
für frische oder trockene Nudeln
regionalen Produktion einschließt.
spezialisiert, vor allem für die fol-
Maschinentypen,
Derzeit exportiert die Firma ihre Tech-
genden Produktkategorien: gefüllte Nudeln wie Tor-
nologie weltweit in jeden beliebigen Sektor der Leb-
tellini, Cappelletti, Ravioli, Fagottini oder Saccottini;
ensmittelproduktion, vor allem aber in den folgenden
Gnocchi, gezogene Nudeln wie Bandnudeln, lange
Kategorien: Lebensmittelindustrie, handwerkliche Ferti-
Nudeln, frisch und zum Trocknen, Cannelloni, Lasa-
gungsstätten und Geschäfte, Restaurants, Bäckereien,
gne und vorgekochte Nudelgerichte. Der Hauptfir-
Großküchen, Kantinen, Super- und Hypermärkte.
mensitz ist in Lurate Caccivio (Co) mit einer Filiale in Senigallia (An) und Zentren weltweit. Die Marke ist in
Linien für Cannelloni und Lasagne
den Ländern der EU, Kanada, Argentinien, den USA,
Außer einer breiten Standardpalette realisiert das
in Brasilien, Australien und Russland bekannt - nicht nur
Unternehmen auch Industrieanlagen nach Maß, die
für die Qualität der Maschinen, sondern auch aufgr-
gemäß den speziellen Anforderungen des Kunden
und des technischen Kundendiensts.
gebaut werden. Diese Linien entstehen, um die Bedür-
“Unser wichtigstes Ziel ist es, den Kunden einen um-
fnisse aller Kunden zu erfüllen, auch der kleinsten
fassenden Beratungsservice zu bieten”, so der Inhaber
Nudelfabriken, und umfassen alle Phasen der Teigbe-
Pietro Dominioni, “und sie dabei Schritt für Schritt in
reitung, des Garens und der Verpackung.
den verschiedenen Phasen des Projekts zu unterstüt-
Es handelt sich um Mehrzwecklinien, die sowohl für
zen, ausgehend von der Ausarbeitung der Anfang-
die Fertigung von Lasagne und Cannelloni als auch
sidee bis hin zur Endlieferung der Anlagen. Eines der
zum Kochen von kurzen Nudelsorten und gefüllten
wichtigsten Merkmale der Installation ist die Qualität
Teigwaren benutzt werden können.
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03/09/12 15.54
SPECIAL
F
REAL FORNI:
REAL FORNI:
maximum efficiency, reduced overall dimensions and low consumption
Maximale Leistung und minimaler Platzbedarf, perfektes Backergebnis und geringe Kosten
from all over the world in this important food sec-
S
tor. The new rotary oven Boss combines innovation
spekt für Traditionen bilden die Grundlage zu dem neuen
and researches with the yearly experience and tradi-
rotierenden Stikkenbackofen Boss. Ein Ofen, der keine
tion of the company thus making Boss the reference
Kompromisse eingeht, einzigartige Vorteile kombiniert und
model of its category.
so zum Vorbild seiner Klasse wird. Maximale Leistung und
Maximum efficiency, reduced overall dimensions and
minimaler Platzbedarf, perfektes Backergebnis und ger-
low consumption are the key features that allow the
inge Kosten: mit dem rotierenden Stikkenbackofen Boss
user to save energy and space, reduce the cost of
spart man nicht nur Energie, Platz und Wartungskosten,
maintenance and improve the result on the baked
man steigert auch die Qualität der eigenen Produkte.
product.
Um ein gutes Backergebnis sicherstellen zu können, muss
A good ventilated baking for a rotary oven consists
der rotierende Stikkenbackofen nicht nur eine gleich-
in the correct distribution of the heat and in the ability
mäßige Hitzeverteilung garantieren, sondern das Produkt
to bake the product with a gentle and abundant flow
auch ausreichend mit einem sanften Luftstrom versorgen.
of air: this is the only way to equal the baking of a
Nur so können mit Umluft dieselben Ergebnisse wie mit
static oven.
Ober- und Unterhitze erzielt werden. Ebenso wichtig ist,
Another ultimate point is the ability of the oven to
dass der Ofen in kürzester Zeit große Mengen an Dampf
or more than 50 years Real Forni has been working in the development of ovens and equipment for the baking sector supporting the professionals
eit 50 Jahren steht Real Forni den Vertretern der Backkunst aus aller Welt mit der Entwicklung von Öfen und Geräten für diese wichtige Lebensmittelbranche zur
Seite. Innovation, Forschung, Erfahrung und höchster Re-
*
follows to page 30
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03/09/12 15.37
Zeus Advertising REAL FORNI pubblicitaria zeus adv.indd 1
01/08/12 14.43
SPECIAL
*
produce a great quantity of
erzeugen kann und gleichzeitig
steam in a very short time
in der Lage ist, sich auf den
and to regenerate it for the
nächsten Backvorgang vorzu-
following baking. Thanks to
bereiten. Mit seinem Schwade-
the steamer positioned in the
napparat, der inmitten des
middle of the air flow, the
Luftstroms angeordnet ist, gar-
oven Boss guarantees quick-
antiert der Ofen Boss für kurze
ness and power to obtain
Backzeiten und hohe Leistung,
crumbly products with a crisp
die ihrerseits für innen weiches
crust.
und außen knuspriges Gebäck
In the planning stage we
sorgen.
have worked hard on the
Besonders intensiv wurde bei
consumption and the results
der Entwicklung auch am En-
are real, indeed the oven
ergieverbrauch gearbeitet, mit
Boss 60.80 heats up very
greifbaren Ergebnissen. Trotz
quickly and it needs only
raschem Temperaturanstieg be-
50.000
kcal/h!
darf der Ofen Boss 60.80 ein-
This is possible thanks to a
er installierten Heizleistung von
follows from page 28
installed
system of baking endowed with two powerful fans
nur 50.000 kcal/h. Möglich macht dies ein Backsystem,
and an heat exchanger with triple turn of fumes and
das mit zwei leistungsstarken Ventilatoren und einem Drei-
to a system of insulation consisting in three layers of
fach-Wärmetauscher ausgestattet ist. Für eine effiziente
rock wool compressed panels.
Isolierung sorgen komprimierte Steinwollplatten, die in drei
As for the consumption, this system is extremely virtu-
Schichten rund um das Backsystem angeordnet sind. Das
ous and with the addition of reduced overall dimen-
System erweist sich dabei nicht nur als besonders ener-
sions it is possible to position the oven side by side
gie- sondern auch als überaus platzsparend, da nur eine
on its three sides.
Front des Ofens frei bleiben muss. Im Vergleich zu allen an-
These features give you the possibility to save a huge
deren zurzeit auf dem Markt erhältlichen Öfen lassen sich
quantity of space inside your place in comparison to
in Backstube oder Geschäftslokal so Unmengen von Platz
any other oven in commerce.
einsparen. Erhältlich ist Boss als „kleiner“ 50.70, für Stik-
The range starts from the smallest 50.70 which is
kenwägen von 40x60, 40x80, 50x70 oder 18”x26” mit
able to contain a trolley of 40x60, 40x80, 50x70
16/18 Blechen. Dank seiner geringen Größe kann dieser
or 18”x26”of 16/18 trays, its reduced dimensions
Ofen vollmontiert transportiert und geliefert werden. Für
allow the transportation of the oven completely as-
60x80-Bleche gibt es dann den Boss 60.80 in klassischer
sembled. For trays 60x80 we can offer the classic
Ausführung für 18/20 Bleche oder in Niedrigausführung
Boss 60.80 with 18/20 trays or the “reduced” Boss
für 16/18 Bleche (Boss 60.80 R), ideal für Räume von
with 16/18 trays (Boss 60.80 R) which is perfect
geringer Höhe. Das Sortiment umfasst auch den 60.100
for places not so high. The range includes also the
für Stikkenwägen von 60x90, 60x100 und 80x80 sowie
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03/09/12 15.37
SPECIAL
60.100 model for trolleys 60x90, 60x100 and
den „großen“ Boss 80.100. Alle Modelle können mit Gas-
80x80 and the largest Boss 80.100.
brenner, Ölbrenner oder als Elektroofen betrieben werden.
All models are available with gas or gas-oil burner or
Die Öfen sind im unteren Bereich mit einer Rotationsplat-
electric power supply. The ovens are provided with
tform ausgestattet, die ein einfaches Einschieben des Stik-
a lower platform for the rotative trolley in order to
kenwagens ermöglicht. Außerdem verfügen sie über eine
have an easy entry of the trolley, a motorised flue
motorisierte Klappe zum Entschwaden der Backkammer
valve and stainless steel
und seitliche Abdeckungen
side panels.
aus Edelstahl. Auf Wunsch
You can choose, as an op-
kann der Rauchabzug an
tional feature, the fume ex-
der Hinterseite angeord-
haust from the rear wall of
net und der Ofen mit einer
the oven or an advanced
fortschrittlichen,
LCD display programmer.
mierbaren Steuerung auf
There is also the brand
LCD-Bildschirm ausgestattet
new innovative and spec-
werden.
tacular “Panorama” ver-
Aufsehen
sion which has a glass
innovativ ist auch die neu-
on the back side that en-
este Version Panorama, die
able the direct view of the
über eine Glasrückwand
baking process inside the
den direkten Blick auf die
oven, which is realized
Backkammer freigibt. Die
with a double inside glass
interne
with a very high insula-
garantiert dabei für höch-
tion and with an external
ste Isolierung, während die
program-
erregend
und
Doppelverglasung
curved and openable glass for maximum safety,
geschwungene Außenverglasung geöffnet werden kann
cleaning and beauty.
und für eine sichere Handhabung sowie ein sauberes
This oven is perfect to separate the laboratory from
und ansprechendes Erscheinungsbild sorgt. Als ideales
the sale zone and it can be a great attraction both
Trennelement zwischen Backstube und Verkaufsraum zieht
in shopping centers and in small bakeries because it
Panorama sowohl in Einkaufszentren als auch in kleinen
guarantees a privileged view on the baking process,
Bäckereien alle Blicke auf sich. Mit seiner Glasrückwand
keeping a clear division between laboratory and
bietet der Ofen einen einzigartigen Blick auf den Backvor-
commercial zone.
gang und sorgt gleichzeitig für eine klare Trennung zwis-
A LCD display inserted on the top, exposed to the
chen Backstube und Verkaufsbereich. Darüber hinaus ist
public, is also available. This LCD display shows
auch ein LCD-Bildschirm verfügbar, der über der Glasfront
the state and the type of product which is baking
angebracht werden kann und den Kunden zusammen mit
(Baguette - ready in 11 minutes) with photos in high
einem Foto in hoher Auflösung über Backzeit und Produkt
resolution.
(Baguette - in 11 Minuten fertig) informiert.
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SPECIAL
SIMPLE AND RELIABLE WORK TOOLS
M
achinery for artisan bakeries must be cha-
pan’s production characteristics. Corporate strategy
racterized by operational simplicity and ease
is aimed at the consolidation and at the strengthe-
of maintenance combined with reliability and
ning of its image both in Europe and in the other
quality. The equipment proposed by Italpan fully sa-
continents.
tisfies these characteristics, so much so that some of the models have become reference for the market in
Simple yet functional and reliable machines
which they operate.
The strong points of Italpan’s production are the flour
Established in 1988 in the town of Zanè (Vicenza),
sifters and the bread-stick machines.
Italpan operates in the artisan bakery machinery sec-
ge from counter models to automatic models capa-
tor specializing in flour sifters, moulding machines,
ble of producing 60-70 Kg of bread-sticks per hour.
bread-stick machines, “taralli” warmers, dough she-
In addition, these machines are also applied in the
eters. These units are characterized by their clean
production of “taralli”, a typical product of Southern
structure and ease of operation offering, nonetheless,
Italy, a sector firmly occupied by Italpan. For its en-
reliability and quality.
tire production the company pays great attention to
The company, whose machines are suitable for inclu-
all safety related aspects, in compliance to all norms
sion in already existing facilities, is targeted mainly
required for EC certification.
for a market that ranges from the small craftsman to
The machines are very functional and present no
the medium size industry. Within the natio-
complication from a maintenance or operational
nal level, the trademark is well-known not
point of view, being, therefore, very reliable; even
only because of its products’ reliability,
if possible repair events should become necessary
but particularly because of its marke-
the operations to be performed are extremely simple.
ting approach that aims, as its primary
In short, the machinery produced by
The latter ran-
objective, at the customer’s satisfac-
Italpan, combining aesthetic
tion. The national market is closely
and functional qualities, re-
followed by the two owners, Edoardo
presents a valid and effective
and Luca Rizzato, aided by the col-
work tool for the final user.
laboration of qualified agents with a
Some of the most significant
long-term experience in these specific
models are illustrated below.
product sectors.
The foreign market
develops either through telecommuni-
Flour sifter SF-100
cations or through foreign agents that
The SF-100 model flour sifter
seek customers most interested in Ital-
is mounted on wheels with lo-
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Progetto1
16-05-2007
16:51
Pagina 1
SPECIAL
cking devices and is equipped with a revolving exit
ving parts possess double screened bearings. The
system. In the basic model the flour exits 104 cm
unit is also provided with an entrance conveyor belt
above floor level, but the height can be modified on
for the automatic introduction of dough into the cylin-
request. It can be opened and inspected on both
ders and a simple device allows for the stopping of
sides.
the upper belt transforming the machine in a sheeter
Its sifting capacity is 100 Kg of flour in a 5 min pe-
for smaller dough quantities.
riod, eliminating all impurities and oxygenating the
With the ITP/500-600 sheeter moulder it is possi-
flour itself. This equipment is mainly requested abro-
ble to produce different formats ranging from 30 to
ad, specially in Eastern European countries, in Latina
750g and at the end of the processing cycle the
America and in Northern Africa.
finished product can return towards the operator. The machine also comes with regulation compliance
Sheeter moulder ITP/500-600
accident prevention devices and a 24V push-button
The ITP/500-600 sheeter moulder, available with
panel.
500 or 600 mm wide cylinders, has a painted steel
accessible.
Furthermore, the electrical system is easily
Automatic bread-stick machine GR/25 e L The automatic bread-stick machine is manufactured in two models: GR/25 and L. The machine, whose trolley assembly system has been designed so as to have a minimum overall dimension when in rest position, comes standard with an adjustable rolling press
base, anodized aluminum flanks and is mounted on revolving wheels. The base of the equipment is at a considerable height from the floor and is protected by a netting so as to ease cleaning and avoid animals access. The unit is provided with rolling cylinders which are calibrated and steel chromium-plated and all revol-
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SPECIAL
in order to make the dough’s thickness uniform upon
Kg/h. With the bread-stick machine it is also possi-
entering the die. Besides the provided die (which
ble to produce “taralli” and, therefore, this equipment
must be specified upon ordering) other models are
is mainly requested by the Italian southern market. But
available on request with diameters ranging from 6
recently, a rediscovery of the handcrafted bread-stick has occurred also on Northern Italian markets and, consequently, requests for these machines are in from the regions of Piedmont and Lombardy as well. “Taralli” warmer ST The “taralli” warmer ST model is entirely made of stainless steel and is supplied with a methane or LPG burner to be specified upon ordering. The machine is manufactured in four versions and has capacity for 18 trays 15 mm in height and with dimensions ranging from 400mmx600mm to 800mmx800mm. It is supplied with an automatic shutting down device should the discharge pipe become obstructed and with automatic gas shutoff in case the flame goes out. The end market of the “taralli” warmer is mainly Sou-
to 24 mm. The die, which can be easily interchan-
thern Italy.
ged, has a dough scraper and must be inserted at the rear. The cutting mechanism is equipped with an independent motor. Model L is provided with 73 mm diameter dies for easy dough passage, 1900 mm delivery belt so that several cuts can be carried out before stopping the machine for unloading and a 900 mm roller conveyor for loading. All surfaces in contact with the dough are either in stainless steel, in Teflon or in food certified paint (white epoxypolyesther BT). Cutting of the dough can be executed by manual electric control or programmed through a timer for continuous production, and the speed of the delivery belt is adjustable so that every kind of product can be adapted in order to avoid stretching or accumulation of the dough, whose production can reach 50
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SPECIAL
IBA 2012 “DISCOVER THE WP TREASURES“
T
he new quality labels CleanTec, GreenEnergy, Smart-
to be visible and easy to remove. At this year’s iba exhibi-
Control and BakingQuality are part of the numerous
tion, WP presents another step of their CleanTec philoso-
innovations presented by the WP BAKERYGROUP at
phy: the automation of dough production with connected
this year’s iba expo 2012 in Munich, Germany. At first
cleaning, increased use of water and innovative compo-
sight, the striking labels show the special qual-
nent packages which are specially designed
ity standard of the WP machines, lines and
for increasing hygiene standards. “Especially
concepts. Behind the high standard of quality
in the process of cleaning, we put high empha-
is the know-how of the ten companies who belong to the WP BAKERYGROUP. Being market leaders in
sis on the transfer of knowledge. How a machine is correctly and time effectively
their segments, the experts in the different fields of bakery
cleaned according to hygienic standards can be taught
technology have developed several innovations for the
through descriptive films and instruction material which we
modern production of high quality baking goods. Under
supply”, says Henk Snellink, CEO of WP Haton
the slogan: “Discover the WP Treasures”, these innovations are shown live at iba.
GreenEnergy – minimal Energy, maximal Ef-
The treasures are versatile. One can be the saving at
ficiency
the percentage of fat and the simultaneous avoidance
Bakeries belong to the most energy intensive businesses
of food waste – possible with the WP Kemper Evolution
in the artisan field. The ovens have the highest amount of
line for the production of fat reduced donuts. Moreover
energy consumption with 50 to 70 percent.
the line reduces the amount of scrap dough to a
At iba, the WP BAKERYGROUP presents systems which
minimum. Another treasure is the bread crust –
save and use energy more efficient. The Mata-
nice and crispy due to the Aroma Method
dor oven with its Zyklotherm
and the performance of the Matador
heating system is a good ex-
ovens. Other treasures can be
ample because it needs up to
found in the newly developed WP
30 percent less energy than compa-
business areas Blue Value Service,
rable ovens. “Ovens, which are marked
WP Green and WP Food.
with our GreenEnergy label, save money for the baker.
CleanTec – Machines with
At the iba 2012, we will demonstrate
hygienic design
live, that energy which has been pro-
The basic idea behind the WP
duced once, should not just vanish but
CleanTec concept is: dirt should not
can be used for further operation”, says
occur! If it cannot be avoided, it has
Ulrich Hirsch, Product Manager Ovens.
*
follows to page 38
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03/09/12 15.39
DISCOVER THE WP TREASURES AT IBA
iba Live-Stream: www.wp-iba.com
Haton
Kemper
Bakery Technologies
Industrial Bakery Technologies
SPECIAL
*
SmartControl – easy and standardized op-
fore the first day of production over the complete lifecy-
eration for WP machines
cle”, describes Lars Gey, Manager Customer Care at WP
Corresponding to the claim “think process”, the WP
Kemper the comprehensive Blue Value service concept.
BAKERYGROUP looks at every single step of the baking
Blue Value stands for a continuously reliable in operation
goods production, as well as the operation of production
machinery. A special component is Blue Control. It is the
lines, as an integrated process. Large production ovens,
first integrated remote service system for the baking indus-
roll lines, cooling devices and instore ovens: customers
try. WP machines which are in operation in bakeries are
can find the same touchscreens with identical pictograms,
worldwide and 24/7 connected via telecommunication
colors and menus at the WP machines. At iba, the newest
networks with the WP Service. In the case of emergency,
SmartControl innovations will be presented, such as the
WP experts can access the machines via internet and
further development of the Navigo control, the operation
webcam within short time. This reduces machines down-
software Oven Control and the INUS control for roll lines.
times to a minimum.
BakingQuality – Baking with unique quality
WP Green – the new energy provider for the
Machines or lines, which bakers can produce special
WP BAKERYGROUP
quality with, are marked with the BakingQuality label.
The effect of efficient production equipment is blown out
A historic example is the WP Matador oven. Since the
if the individual components are not combined into an
1950, the Matador sets the standard in baking. Bakers in
integrated systems for energy saving.
more than 130 countries use the oven in order to produce
The new business field WP Green is concerned with eve-
state-of-the-art crusts and taste.
rything connected to energy management of bakeries,
At iba, the traditional oven will shine in a new light. This
concretely the use of heat storage tanks in combination
high level of baking can also be achieved in instore bak-
with ovens in order to make operation measurable and
ing – with the Matador store. The “little” brother of the
energy efficient. At iba 2012, the new business field will
traditional WP Matador will also be displayed in a com-
be presented for the first time live.
follows from page 36
plete new, surprising look. WP Food – the new business for integrated Blue Value Service – Security through the
retail solutions
complete lifecycle
Manufacturers of baking goods are facing increasing
The initial investment of a production line is only the fa-
challenges: customers expect bakeries with full assortment
mous tip of the iceberg. If one takes a look at the complete
of good and snacks, also in the evening and always fresh.
lifecycle, the biggest part of the costs is spare parts, main-
Gas stations, super markets or cafés are ideal platforms
tenance and abrasion. If these costs are not
for snacks on the go.
kept in mind for the investment, an assumed
Also this new product segment, WP Food, is
bargain offer can turn into an expensive in-
a new part of the WP BAKERYGROUP port-
vestment over the years.
folio. It presents complete and integrated solu-
“With the Blue Value concept, the WP BAK-
tions for different retail scenarios for the first
ERYGROUP supports the customers even be-
time at iba 2012.
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pag_D250_540_TECNO_ing
13-07-2009
10:29
Pagina 1
FIRST forming machine for filled products with of interchangeable dies system; filling feeding without pistons
MOD.
D250/D540 - TECNO The machine allows to work with soft fillings Technical Data: - Possibility to work with any type of die - Hourly output: min. 45 kg - max 150 kg - Dough sheet width: 250/540 mm - Machine completely washable
Via Repubblica 8/A - 22075 Lurate Caccivio (CO) ITALIA Tel. +39 031 490.457 - Fax: +39 031 390.231 390.110 info@dominioni-puntoepasta.com
www.dominioni.it
SPECIAL
FOCUS ON BAKERY AND PASTRY TECHNOLOGY FOR IBA 2012
From
the most visited blog about machines and technology for the food industry we talk about a selection of machines for bakery and pastry Universal B2
Main characteristics:
feeding belt with automatic roller clutch; adjustable lamination by stainless steel rollers; flour duster into lamination unit; cutting unit from 1 to 4 rows by stainless steel to satisfy every needs without shape and weight limits; digital orientable control panel; electronic weight from 5 to 800grs; speed control; stainless steel drawers for flour keeping; adjustable conveyor belt with side exit; I and II moulding machine SIMPLEX 4 cylinders with antidischarge device on spring frame; II moulding machine detachable; stainless steel frame and painted covers (stainless steel on request); machine on wheels; CE certificate.
This group is born from the Universal technology,
humidity and in the shapes more and more diversi-
technology which has defined Bertuetti’s efforts pro-
fied without altering the characteristic of each bread
ducing more and more versatile machine respecting
typology.
each dough type raised and with high percentage of
Dimensions (90°): mm 1800x1460xH1700
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SPECIAL
Automatic groups for bread-making 1 row The main feature of these groups is the combining of a rotary divider and two moulders in just one machine, guaranteeing a high level production rate of various forms of rolled bread in considerably reduced spaces. Thanks to the innovative solutions , these modern latest generation groups work both hard dough and softer dough , with a wide
For the models designed for industrial scale produc-
range of weights to choose from. A wide range of
tion, a PLC controls the machine functions. A system
accessories is available on request to obtain any form
for placing the dough automatically in baking pans is
of rolled bread or just cut bread such as ciabatta rolls.
also available with a loading trolley for 15 pans.
spiral mixer silver au line SAU line of overturnable mixers is available in model of 120 • 160· 200 • 280 kg of doogh. These mixers enable to automatically empty the dough from the bowl onto a table or in a divider. Designed to suit to a specific conflguration, these modeIs offer a cost efficient solution to reduce the need of man labour during dough processing. SILVER LINE MIXERS WITH FIXED BOWL These mixers are highly professional for bakery workshops and industries.
dustrial bakery.
All the models are equipped with two motors (one for
Very reliable and sturdy, with 2 motors and electrome-
the spiral and one for the bowl).
chanical control panel with rubber gaskets.
With solid and sturdy construction and with great
The bowl is blocked by a high-powered electromag-
power reserve. Best ability to knead both small and
netic system that reduces noise and wear during
large quantities of dough perfectly.
kneading.
SILVER LINE MIXERS WITH REMOVABLE BOWL
THE DOUBLE SPIRAL MIXERS
Available in the models from 80 up to 300 kg of
It is the most powerful mixer of our range.
dough, these machines have been planned for the in-
The double spiral allows to mix big quantity of dough
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02/07/12 15.44
SPECIAL
in very short time. It is used mainly in the big automa-
of 120 • 160· 200 • 280 kg of doogh. These mix-
tised industry and the model VE 330 is able to knead
ers enable to automatically empty the dough from the
up to 3 tons per hour. The bowl is blocked by a system
bowl onto a table or in a divider. Designed to suit to
of electromagnets and the hydraulic control unit con-
a specific conflguration, these modeIs offer a cost effi-
trols the head lifting and the descent.
cient solution to reduce the need of man labour during
SAU line of overturnable mixers is available in model
dough processing.
Fully automatic production of bread and rolls RONDO is the specialist when the manufacture of
the desired width us-
artisan bread production lines is involved. Gentle
ing oscillating movements
dough discharge, high flexibility, great product
A satellite head with 10 freely rotating upper
variety, short re-equipping times, high level of user
rollers and, unique on the market, with two lower
friendliness and a great deal more are the features
rollers. Thanks to the two lower rollers integrated in
of RONDO industrial systems. Whether high-perfor-
the system, two-stage rolling of the dough sheet is
mance monolines or a line with a broad mix of prod-
achieved before the traverse roller. This reduces the
ucts, RONDO offers the right solution.
rolling force and preserves the gluten structure.
OSCAR (“0” – Stress Calibrating Adjustable Rollers) In a manner of speaking, the heart of the system is
Cross roller
the RONDO bread dough-sheet pre-former OSCAR.
The cross roller is used primarily to set the dough
The dough sheet pre-former patented by RONDO
width, whereby a side effect is that the dough ten-
meets the required high standards with regard to
sion is additionally reduced. It is important here that
gentle discharge of pre-leavened, highly hydrated
the cross roller leaves no traces on the dough sheet.
doughs. As the OSCAR touches the dough as little as
For this reason, the RONDO cross roller has a very
possible during forming of the dough sheet and the
large chamfer on the feed side. The large diameter
properties of the gluten structure are not changed, it
helps improve the degree of shaping.
guarantees the highest quality of the products. Its main features are:
Calibrating unit
Two hexagonal rollers that carefully draw the
To get the dough sheet to the de-
dough out of the small hopper and feed it to the two
sired final thickness, the dough
finely grooved rollers.
sheet runs through one calibrating
Two flour dusters that apply flour to the rollers to prevent the dough from sticking Two pressing paddles that set the dough sheet to
unit or two calibrating units. Diameter or the rollers: 220 mm Roller gap: 0.5 – 20 mm
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SPECIAL
The dough thickness can be set using the handwinding wheel of the modern control system. Maximum degree of shaping: 2:1
the surfaces so that the seeds adhere. As an option, RONDO offers an automatic seed return to the hopper. The entire system is mounted on wheels, which means it is very easy to integrate into the line or
Slitting and spreading
move away.
Calibration is followed by the shaping and designing
Moulding system for baguettes
of the product itself. Slitting
and sandwiches
cutters cut the dough sheet
If you want to produce
into strips and these are
long-moulded
then fed on the downstream separation belt to the
of bread such as ba-
guillotine. The separation belts are very easy to set
guettes, hot dog rolls
and setting requires no tools. Templates ensure the
or rolled bread, you
correct position of the separation belts in the event
use the RONDO long-moulding system. Interchange-
of product changes.
able moulding plates enable a wide variety of
types
shapes to be produced in the long-moulding system, for example tapered baguettes or round baguettes. Guillotine
The long-moulding system is moveable and can eas-
The guillotine is used to cut
ily be replaced by the seeding unit or an intermedi-
the products to the desired
ate conveyor belt.
length. Guillotines made by RONDO are travelling
Panning
guillotines and can also
Depending on the product, whether rectangular
be used with different stamps with round, oval and
ciabattas or moulded baguettes, various panning
other shapes. As required, different cutting technolo-
systems are used. The classical drawing-off tables
gies can be used to stamp tapered baguettes or also
are used above all for cut or stamped products. For
round baguettes in the guillotine. The high-perfor-
baguettes or other rolled products, accurately posi-
mance industrial guillotines achieve stroke rates of
tioned panning is important. This panning system is
significantly higher than 120 strokes per minute.
integrated in the long-moulding system; it places the products accurately in recessed baking trays.
Seeding unit Everyone knows how popular and healthy wholemeal seed rolls are. The RONDO seeding system can be used to apply seeds to the top and bottom of rolls, depending on the size. Water is applied to
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SPECIAL
@IBA: Latest developments in bakery processing
I
ndustrial bakers visiting iba will want to check
now with the latest in hygienic design making it
out the new bakery production lines presented at
easy to clean and preventing the build-up of crumbs.
Tanis Food Tec.
Visitors are most welcome to attend the demonstra-
The innovative Dutch processing equipment specia-
tions that are held throughout the day.
list introduces a brand new line for cake, brownies and muffins as well as a newly designed Bakery Fil-
Cake and batter
lings Line that will run aerated cream deposits onto
The new Cake processing line delivers from bat-
the Cookie Capper of Machine Builders & Design
ter preparation to oven-ready product. It is a high
who join them in their stand (hall B4 – 171).
capacity production line at 5000 kg per hour of brownies or 3500 kg of cake batter.
Fillings and sandwiched biscuits
The machine on show is designed to make cake
The new continuous fillings line has the smallest
products with inclusions: brownies with chocolate
footprint ever (approx 2,5 m2). Achieved by inte-
chips, cake bars with dried fruit pieces and cake
grating the aeration mixing head in the RotoTemp
with broken nuts. The line consists of premixers, buf-
scraped surface heat exchanger and fitting these
fer tanks, aeration systems, tempering devices and
together with 5 water systems into one machine.
dry ingredients mixers, as well as a depositor and
With premixer and buffer tank on a separate fra-
inclusive cleaning system.
me all is designed according to EHEDG hygienic
Again this is on one compact frame. This flexible
criteria. The line is especially suited for creams for
machine has the option to process the batter either
sandwiched cookies or wafers and general icings.
aerated or non-aerated and with or without inclu-
At iba it operates with the proven Cookie Capper,
sions. All recipes run on one PLC system.
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31/08/12 13.54
SPECIAL
Gateaux
and confectionery products. The processing of
Also on show is their RotoCompact: an all-purpose
base material puts food producers in control: from
aerator with a small footprint.
texture and taste to a longer shelf life. With the ad-
The system is designed for smaller production loca-
ded benefit of a minimum use of ingredients and a
tions or for the need of flexibility in use, for instance
higher food safety level of the production line.
one day making batters, while the next day making
Processing equipment portfolio ranges from basic
mousses, fillings or toppings. The capacity range
ingredient weighing and preparation, via mixing,
runs from 20 to 400 kg per hour.
tempering, aeration, crystallizing, and depositing, to finishing & decoration.
R&D needs
Cleaning in Place systems can be included. Tanis’
For the capacity range of 5 to 50 kg per hour the
equipment range is designed according to EHEDG
RotoPilot is an aeration machine specially designed
criteria of which they are a member.
for product development purposes, training and ge-
Tanis Food Tec works with industrial bakeries and
neral R&D. It can run all bakery products that can
candy manufacturers around the globe.
be aerated.
Activities include the design and engineering, manufacturing, start-up and after-sales of the equipment;
Profile Tanis Food Tec
assisting the customer with his recipe and desi-
Dutch food equipment manufacturer Tanis Food Tec
gning the required process for the desired finished
specialises in continuous process lines for bakery
product. Test lab facility available in Lelystad,
fillings, cakes & gateaux
The Netherlands.
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SPECIAL
HELPAN FORNI – YOUNG AND BOLD TO OFFER QUALITY, SIMPLICITY AND RELIABILITY
Y
oung and bold, Helpan Forni offers to their cli-
to big pastry shops and mini bakeries by presenting its
ents quality, simplicity and reliability through the con-
potential clients a premium oven for fresh or frozen prod-
vection ovens they manufacture. The company was
ucts. The line is remarkable through the series of avail-
born from the desire to offer quality industrial solutions
able standard characteristics: digital controls, three-layer
using the vast experience of their designers and sales
glass door, 2 speeds, stainless steel 304 structure, 5/8
persons.
trays.
They started with the pastry convection ovens and
Powersnack especially created for bars and hot
they grew broadening their range towards gastronomy.
spots can be equally used as an additional economic oven
Now, Helpan Forni offers to their clients a complete
in a restaurant thanks to its double tray support allowing the
range of convection ovens beginning with small size ovens with Gn 2/3 trays and getting to 16 tray ovens for pastry/bakery or 20 trays for gastronomy. The strong points that helped Helpan Forni win the clients’ respect are the quality of our products, the flexibility to market requests and the care and respect to all the customers. They want to grow both as a company and as individuals by respecting the core values: trust, respect, quality, efficiency, teamwork, value and practical solutions. The product lines are: Vento proposes a line of ovens especially developed for big pastry laboratories and mini-bakeries. Besides its exceptional baking uniformity, it distinguishes itself through modularity and the introduction of the tray from its smaller side permitting thus the use of narrow production spaces. It is perfect for all types of pastry and bakery products including pre-baked and frozen products. Its flexibility consists both in choosing the type of control panel and the type of tray used: 40x60 or 40x80. Versions: 4,6,10 or 16 trays, electric or on gas. HF Red Red completes the range of products addressed
*
follows to page 48
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Zeus Advertising RECORD.indd 1
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SPECIAL
*
follows from page 46
introduction of both GN1/1 and 60x40 trays .It is warmly recommend for the baking or just warming of pastry products and gastronomy dishes. Versions: 2,3 or 4 trays. MiniSnack is the newest line addressed to small bar or coffee shop that wants to delight its clients with freshly baked products. It is an economic oven that occupies little space and adds value to your business. It is ideal for the baking of morning pre-baked or frozen brioches. HF Gastro - Its exquisite results and also its design, functionality and reliability recommend these ovens as one of the best of its category. The line presents different versions of combined ovens, with boiler or direct steam, on gas or electrical. Also the various accessories like the washing system, the core probe and the programs card with several phases make the line more complete. FOCUS ON: VENTO The line introduces an elegant and reliable oven ideal for pastry shops, supermarkets or small bakeries. Its robust structure and the design make it ideal for shops where consumer can see the products bake and for labo-
Available models:
ratories.
Electric: 4,6,10 or 16 trays
Designed with attention to professional use, Ven-
Gas: 10 trays
to line by Helpan Forni offers a professional oven with
Tray formats: 400x600, 460x660 or 400x800 mm
maximum versatility, intuitiveness and ease of use and
Subcategories: VENTO SLIM, VENTO SHOP, VEN-
exceptional cooking results. It’s the ideal oven for a big
TO COMBINED
®
pastry or a small bakery. Available in electric or gas, with 4,6,10 or 16 trays, Vento® is made entirely of AISI 430
RECTANGULAR SHAPE - the ovens are designed for
stainless steel and is equipped with a standard humidifier
the tray to be introduced from its narrower side diminish-
and tempered glass door.
ing thus the surface covered by the hot air and insuring
The most special feature is its air distribution system in-
a more uniform bake. Its particular shape makes it an
side the cooking chamber, that ensures baking on all
oven suitable for most diversified production spaces and
types of pastries and bakery, fresh or frozen.
furnishing requirements.
Another Vento important feature is the particular form giv-
MODULARITY - the structure of the ovens allows them
en by the introduction of the tray from the narrowest part:
to be assembled or placed one over the other according
this makes it suitable even for little spaces of production.
to the production requirements and space limitations.
®
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10/09/12 09.24
SPECIAL
ADJUSTABLE HEIGHT - its supporting feet are adjust-
DOUBLE GLASS DOOR - keeps the exterior glass at
able in height and easily removable making it possible
lower temperature even when the oven is working at the
for the ovens to be conveniently positioned on any type
highest temperature.
of surface.
SNAP-CATCH DOOR CLOSING in order to make
UNIFORMITY OF BAKING - given by the perforated
opening or closing easier even with hands full.
laterals, the smaller surface to be covered by the hot air
CONTROL PANEL CONFIGURATION - the ovens
and by the bi-rotation of the fans.
can be configured with one of the 3 available control
HUMIDIFIER - it is standard for all models of the line.
panels.
FOCUS ON: SMALL PASTRY OVENS
POWERSNACK Dual Line 4 trays 600x400 mm PowerSnack Dual Line offers an elegant and practical
stainless steel, baking chamber with rounded corners
electric convection oven, ideal for bars,pastry shops,
for easy cleaning, central water and fat discharge,
coffee shops, supermarkets hot points or as an additio-
halogen 40W internal lamp with protection against
nal small gastronomy oven in restaurants.
thermical shocks, door with double window to main-
The ovens can be succesufully used with fresh pastry,
tain lower external temperature, intuitive commands,
prebaked or frozen products and with gastronomy di-
removable tray supports,internal window that opens
shes proving each time the same optimal results.
for cleaning and electric door closing.
The line is available in 2 versions according to the
FLEXIBILITY - easy adaptation from pastry to gastro-
type of tray used: pastry format 600x400 mm and
nomy format and viceversa , reversible door with
GN 1/1 format for gastronomy. The novelty of the
closing either on the right or on the left according to
line consists in the easy adjustment from one format
production space requirements.
to the other. Available also in 2 and 3 trays 60x40 format ELEGANT AND MODERN DESIGN - the simplicity of the line and the style ensure the easy fit of the oven in a variety of interiors. HUMIDIFIER - included in all versions. ATTENTION TO DETAIL - door with double window to maintain lower external temperature, intuitive commands, easily daily maintenance: removable tray supports and internal window that opens for cleaning. RELIABILITY - robust structure made entirely in
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10/09/12 09.24
SPECIAL
A FIRST FOR MONO EQUIPMENT
M
ono Equipment will be installing the very first
correct machine and templates to suit his business
Omega Confectionery Depositor in Sudan at
needs. Indeed Mr Magid, who also distributes Eu-
Karkoj Bakery; a well-established bakery in
ropean flour and additives in Sudan is hoping to
Khartoum which produces a range of mouth-watering
generate further interest in the Omega Confectionery
biscuits and confectionery products.
Depositor amongst his clients.
Until now all the biscuits and confectionery products were painstakingly manufactured by hand; a very
About MONO Equipment
labour intensive process considering the volumes of
MONO Equipment is a specialist designer and man-
items produced on a daily basis.
ufacturer of innovative bakery equipment for the bak-
The Omega Confectionery Depositor was selected
ing, confectionery and foodservice industries.
by bakery owner, Mr Hasab Magid, during his visit
With over sixty years experience developing and im-
to Europain. Mr Magid recently visited our premises
proving an extensive product range MONO Equip-
to receive technical training on the confectionery de-
ment has established an enviable reputation for the
positor.
quality, reliability and longevity of its products.
He thought the visit gave him a clear insight into the
This foundation of integrity combined with superb
depositor’s full capabilities and he throughly enjoyed
British craftsmanship, the use of high quality mate-
his visit.
rials, and pro-active product innovation means that
Mono Equipment worked closely with bakery owner,
MONO Equipment now exports to an international
Mr Hasab Magid, to ensure that he purchased the
market reaching to the four corners of the globe.
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pag_RV160_250_300_540_ing
13-07-2009
10:31
Pagina 1
Semiautomatic pasta machine suitable for hand finished product
MOD.
RV160/250/300/540
Semiautomatic pasta machine suitable for hand finished product. This machine can be manufactured according to Customer’s needs. The standard version includes a calibrator with adjustable dough thickness, an adjustable cutter, a synchronized doser delivering perfectly centred filling on pasta strips and an extra belt area for product hand closing.
Via Repubblica 8/A - 22075 Lurate Caccivio (CO) ITALIA Tel. +39 031 490.457 - Fax: +39 031 390.231 390.110 info@dominioni-puntoepasta.com
www.dominioni.it
SPECIAL
FLOW PACK PACKAGING MACHINES AND AUTOMATIC PACKAGING SYSTEMS
T
hree decades have passed since in the early 80’s, in
gistic production needs.Since 2011 the continuity of our
a small factory located on the outskirts of Schio, two
work is ensured in a new 6000 m² site also situated in the
eager and enthusiastic engineers began to try their
traditionally hard-working town of Schio, industrially nick-
hand at used packaging machines, with a view to restor-
named “the little Manchester of Italy” since the second half
ing them to an acceptable working condition.
of the nineteenth century. Machine after machine, system
This operation was called an overhaul, a term which has
after system the story continues, inevitably entwined with
now gone out of use in today’s “disposable” world. It
professional and personal affairs without, however, affect-
was exactly this constant disassembling, replacing, modi-
ing the company’s ideological continuity which has been
fying and testing of old machinery that led to the deci-
guaranteed over time by constant investment and commit-
sion to create new and modern machines. In 1985 the
ment in research and innovation, the solid genesis of suc-
first packaging machines of the newly established Tecno
cess which led Tecno Pack to qualify as a full-fledged mar-
Pack were introduced on the market, immediately enjoy-
ket leader. Tecnopack is pleased to inform that during IBA
ing great appreciation among the clientele.
2012 it is presenting the vertical pillow-pack machines on
Thus began the company’s long journey, focused on re-
completion of its already wide range of machinery.
sponding promptly and professionally to the ever more demanding needs of the market, advancing with courage
Tecno Pack S.p.A. the best technology for the
and determination down the challenging road of automat-
packaging of food in CONTROLLED ATMOSPHERE
ic packaging systems. These were years of commitment,
The present of food industry offers products as diverse in
sacrifice and constant research, but also great satisfaction
relation to the geographical area of production. Even a
and growth. In the meantime, Tecno Pack moved to a
short distance can ‘determine significant differences pe-
new headquarters in the Schio industrial zone, an area
culiar to the final product. Tecno Pack S.p.A. provides its
better suited for the company’s evolving and growing lo-
technology summit with FP 027 BB create a tailor made
*
follows to page 54
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THE LONG RUN TO THE TOP From our FP095 hi-line rotary flow-wrapper (up to 350ppm)
to our FP110 with 13 servos (up to 800ppm). From our hi-line box-motion flow-wrapper FP210 (90ppm)
to our top-line FP220 (120ppm).
From a 2 - robot line
to complete system with primary and secondary packaging up to case-packing.
YOUR CONSULTANT FOR PACKAGING APPLICATIONS Via Lago di Albano, 76 路 36015 路 Schio (Vicenza) 路 www.tecnopackspa.it 路 comm@tecnopackspa.it
SPECIAL
*
for each type of food . The packaging system can be ob-
SANITATION: The cantilevered construction of the
tained with flow pack machines Tecno Pack can ‘ensure:
packaging Tecno Pack, also known as cantilever, allows
SHELF LIFE: a long lifetime of the product while main-
a complete separation between the groups in movement
taining the quality ‘initial
of the machine, the motors and the electrical system, this
PROTECTION: an armored box that also protects the
system allows the end user an easy and quick cleaning
product from external shocks and movements such as me-
and sanitizing of machinery
chanical and
POSSIBLE MANY CLOTHES:
TRACKING‘: coding systems of printable film and la-
The wide range of Tecno Pack packaging, and fittings
beling will assure the correctness and completeness of
in various versions, offers the following options:
follows from page 52
sensitive data: - Weight, price, barcode, time and shift
Flow pack or classic for all sizes: three seals with
packaging, expiry etc etc.
central fin with or without a vacuum
WHY ‘PACK YOUR MEAT with
effect in MAP.
Tecno Pack FP 027 BB
Flow pack or “L” for medium and
ALL SIZES: FP 027 allows a flex-
small cuts, three welds with side fin
ible ‘can range in a few minutes
with or without a vacuum effect in
in the same horizontal packaging
MAP.
machine totally servo.
Flow pack or open and close:
PERFORMANCES: high speed
three seals with zips recommended
‘and great operational flexibility’
for medium and small cuts in MAP
allows us to depend formats, to
Envelope or “L” thermo retracted: film-
package your product at rates up
to-skin three seals on the product to
to 100 packs per minute.
present to protect the consumer and
COST‘: realizing envelopes per-
not typing MAP.
fectly sealed on three sides by barrier film is packaging has a cost much lower than any other system such as, for example, thermoforming. LONG LIFE TO YOUR PRODUCT: The flow pack packaging in controlled atmosphere tested and proven certainties guarantee long preservation of the product thanks to the preheating of the gas injected into the envelope and the tightness of the welds. TWO DRESSES AT THE SAME PRICE: thanks to the high precision control of the gas temperature Tecno Pack can guarantee the achievement, with the same machine, the packaging is aesthetically usual, that the version with a vacuum effect.
Simply... New Entry FV-025 multi axis IBA 2012 Munich - Germany HALL B1 - STAND 511
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SPECIAL
INNOVATION AND ADVANCED TECHNOLOGY SINCE 1982
T
ekno Stamap is now celebrating its 30th anniver-
ideas of the users (as pastry chefs and bakers), giving
sary, as worldwide leader in manufacturing ma-
to the machines an ergonomically and friendly design,
chinery for pastry and bakery.
which became a reference also for competitors.
Research and development
Commercial network
Each machine is totally designed by our R & D depart-
To the obvious importance of the reliability of the prod-
ment, so we can have the complete knowledge and
uct, Tekno Stamap combines the vastness of its commer-
control of all the details for each of our machines. Tekno
cial network, which allows it to be directly or indirectly
Stamap machines are based on the experience and
present in over ninety countries across five continents.
PRODUCTS Lamination line
20 till 100 cm/sec; AUTOSMART, with touch screen for easier and
LAM/EASY
faster programming, in order to set different work
They’re both manual sheeters, LAM is conceived spe-
cycles in succession. The belts work at a program-
cifically for the needs of HO.RE.CA. For industrial
mable speed from 20 till 120 cm/sec. Last but not
production we’ve realized LAM6500, with more wide tables, increasing the machine dough capacity. EASY is a manual dough sheeter that takes into account the small dimensions, suitable for medium,small productions. SMART/ AUTOSMART As well as the manual, the automatic sheeters are available in two models: SMART is ideal for medium productions. In the basic version we offer a belt speed from 20 till 85 cm/sec. For huge production we have INDUSTRIAL SMART, with belt speed from
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SPECIAL
least: AUTOSMART 123, with cylinders of 123mm
News
diameter, which can laminate a very hard dough into a very thin one.
Mixer line
REFINER Machinery of ancient origins, with its cylinders in stone allows users to refine different types of ingredients:like hazelnuts, walnuts, almonds. Can
C-LINE/ TEKNO MIXER
also be used to laminate thin sheets of chocolate.
These planetary mixers do not require any type of maintenance and have a low operating cost.
DIVING ARMS MIXER
The capacity of C-LINE is from 10 till 60 liters, more
Ideal for typical Italian tradition dough as “panet-
suitable for small to medium productions, while TEK-
tone”, “pandoro” and “colomba”, is very suitable
NO MIXER is ideal for medium to large produc-
for other types of mixtures rich of water, like biscuits
tions, with bowls from 40 till 120 liters.
mixtures. Its typical movement allows to work the
Croyssant machines and Tekno Line
yeast of dough in a better way. MOULDERS
CROYMAT/ TEKNO LINE
The new moulders for tradi-
With the CROYMAT technology, complete with
tional bread and baguettes,
calibrator, cutting devices and rolling-up system,
are ideal for small and medium
it is possible to produce croissants from 12 till
bakeries. Reliable and robust
150 grams.
machine, it requires virtually no
The production lines TEKNO LINE offers
maintenance. It’s perfect to pro-
many configurations and solutions, for the
duce rolled bread, sliced bread
production of a wide range of products.
and stretched bread.
Tekno Stamap s.r.l. www.teknostamap.com info@teknostamap.com Telephone: +39 0444 41 47 35 Fax: +39 0444 41 47 19
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SPECIAL
FOCUS ON OVENS FOR IBA 2012
From
the most visited blog about machines and technology for the food industry we talk about a selection of ovens Modular Soleo
The advantages Configurable oven depending on user’s needs Baking quality comparable to that of traditional masonry ovens Oven stand on castors for easy moving into place Upgradable Can be mounted on a stand, BFA reach-in retarder-proofer or manual S/S proofbox, depending on the model Very efficient independent steam generator Deferred startup of the oven 3 years warranty on heating elements in baking chamber May be combined with a Krystal convection oven Use
Operating principle
Soleo is an electric Modular type deck oven designed
Good distribution of heating elements, dual Top & Bot-
to bake all types of breads, pastries and Danish prod-
tom heat regulation, refractory concrete hearth plates
ucts. Available in 2, 4 or 6 trays 400x600 mm or
20 mm thick make it an oven of it’s own or usable as
3 trays 460x660 / 460x760 mm trays, it can be
a back-up oven capable of competing with any large
configured according to the user’s needs: number of
deck oven / setter oven in terms of baking quality.
decks, deck height, with or without steam, on stand
Important notes:
or on a proofer.
The BFA retarder-proofer is directly derived from the
It’s modular conception allows the oven to be upgrad-
standard reach-in retarder-proofer line, with same OP-
ed at a later time.
TICOM controls & functions.
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SPECIAL
8.84 MG
The advantages Fitted with “soft flow” technology for gentle and effective ventilation Ideal for baking bread and pastry products New heat exchanger for improved profitability Enhanced productivity Increased baking capacity for limited floor space Unrivalled ergonomics and hygiene Possibility of being fitted with the new ‘Intuitiv’ controls New stainless steel and glass design Use
opment software. It offers all the features needed for
8.84 MG is a fuel-oil/gas rotaring rack oven for
modern baking in bakeries, pastry shops and catering
bakers, pastry chefs and caterers.
operations. Redesigned, slow air flows guarantee mul-
Operating principle
tipurpose, reliable and flexible use. The “ESG” steam
The latest Bongard technological breakthrough, the
generator, a cast-iron element patented by Bongard,
8.84 was designed with state-of-the-art product devel-
guarantees generous steam production.
Mistral Series Electric steam ovens for baking bread and pastry Model - 5T · 10T - 6TTR · 10TTR Mistral is a fully automated steam oven with baking cycles which can be programmed with up to 10 different phases, including temperature, baking time, fan speed, steam injection, chimney opening and starting up of extractor fan. Installation is simple, just connect
proven and baked in less than 30 minutes.
to mains electricity and water supply.
The low heat-emission glass window enables the
Pratical and versatile
various baking stages to be viewed and reduces the
Mistral is ideal for use with frozen products as well as
amount of heat being radiated to the outside.
with pre-cooked and fresh dough goods.
Also, the internal glass panel can be opened for easy
Two steam generators enable goods to be defrosted,
cleaning.
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SPECIAL
Hi-tech yet simple The controls with their bright, modern design are easy to understand and follow while functions are simple
Automatic washing system Detail showing control panel
and easy to programme.
Taniche porta detergenti
Mistral is also equipped with an automatic internal
Rotating nozzle washes the
cleaning system which can be operated when the oven is not working or at night.
inside of the oven Attachments for filling can-
The new display enables all the baking parameters
nisters
to be controlled and regulated and information about
Modular
the production cycle to be received immediately at
The oven is available in ver-
any time.
sions housing 6 to 10 tins de-
Digital control panel
pending on your requirements.
Control panel at 20 programs – with pictogramms
Because it is compact and
Control panel at 100 programs
modular, Mistral fits in with
The entire washing cycle (up to drying) lasts between
your space requirements and
45 and 90 minutes, depending on which cleaning
all the other cooking and preparation equipment that
mode (delicate, normal or intensive) has been elec-
are an essential part of professional bread and pastry-
tronically set
making environments.
Techno ACTIVE The TECHNO ovens are manufactured with a particular care to the details, showing the perfect mix between the heavy-duty components and the quality of the product. TECHNO is an investment for the future, manufactured with artisan care, fully designed and produ-ced in Italy.
The Techno ACTIVE oven is very easy-to use thanks to the handy IBAS electronic control panel and to the “SLEEP fun-ction”, allowing to stop the oven automatically after a set time of inactivity, optimising the
Better Sealing
use for energy saving.
Special stainless steel combined with silicone rubber gasket ensure a long life of parts, avoiding the crash-
TECHNO ACTIVE is available either in the RSX ver-
ing due to accidental shocks, and as-
sion with access to the burner (heating elements)
suring no steam leakages all around
from the lateral / rear side, or the FSX version with
the door, with elevant higher energy
front access, the ideal solution with three sides free.
consumption.
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SPECIAL
Control Panel IBAS
ensures performances above 90% (*) and lower en-
The easy operation is the main feature of
ergy consumption. (*)Value calculated with Mondial
the IBAS control panel, where each button
Forni’s measurement protocol
has a direct and intuitive function. A perfect Wiew High Insulation
Cleaning is easy and
A double layer of high density (100
quick; the door glass can
kg/cu.m.) rockwool mattress encom-
be opened as a book, al-
passes the oven perimeter avoiding
ways ensuring a perfect
thermal brigdes and ensuring the
view of the product inside
maximum insulation and durability, al-
the oven. The lighting fitted between the door
lowing a higher energy saving.
glasses allows a quick Mximum Efficiency
replacement of the lamps
A new stainless steel heat exchanger
in case of need.
703 Multi Rack Oven Standard Platform only Computer or Digital Controls Unique airflow design High volume steam system 85% thermal efficiency Options Computer controls for 500 recipes Automatic damper Full enclosure oven hood for top of oven
Technical Data Dimensions gas/oil: 116.5” W x 102” D x 100.4” H Dimensions electric: 116.5” W x 95.7” D x 100.4” H Net Weight: 5950 lbs. skidded Heating Capacity: gas/oil 560,000 BTU/H Heating Capacity: electric 208/220 275AMPS Holds up to 4 single racks or 2 double racks Max tray size 20” x 30”
GIAC
new control panel so efficient you will not need any in-
An important property is the interface i.e. the control pan-
structions prior to use. It only has 4 arrows; up, down, left
el, which has always been a technical challenge
right + 1 edit button to choose and one on/off button. It
for the oven industry trying to come up with
also has Ethernet, Internet, USB and external screen con-
a reliable, functional and simple solution.
nections and as extra option an almost unlimited base for
Revent has now launched a
recipes and pictures of your products
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SPECIAL
HVS High Volume Steam
Wedge system
Revent’s patented HVS steel ball
The Revent Wedge System is a unique as-
steam system was designed upon
sembly design that is not only very strong
the fact that the sphere has the
but also saves time and money.
greatest surface area to volume ra-
The Revent Wedge System makes assembly quick and
tio of any geometrical form.
easy. Revent ovens are delivered in sections that are eas-
The large surface area guarantees maximum steam gen-
ily assembled at the bakery in a matter of a few hours,
eration during the baking process. This allows the dough
not the days needed for ovens that are screwed and bolt-
to increase to a large volume in the beginning of the
ed together. Additionally, the wedge system simplifies the
bake and creates a shiny crust at the end of the bake.
disassembly process and reduces costs for relocation if
The spherical surface of the ball is also perfectly de-
the need arises.
signed to absorb heat, so the steam generator does also serve as a heat accumulator. This heat (energy) is used
Heat exchanger
to shorten the recovery time in the beginning of the bake
Revent heat exchangers are de-
and between the bakes.Test results speak for themselves.
signed to have a very high ef-
For example the Revent 724 transforms 8.5 l of water
ficiency. When designing heat
into steam in 20 seconds. Temperature recovery is within
exchangers many parameters
3 – 5 minutes depending on the product and oven model
must be considered. First of all the heat exchanger needs to be efficient. Secondly it has
TCC Total Convection Control
to withstand forces and movements of the material. These
– air distribution system
are only a couple of many important parameters.
Since 1958 Revent has pioneered
The Revent heat exchanger technology of today is a
convection-heating in Rack ovens.
result of long experience in designing heat exchangers
Controlling and steering the air flow
with high demands on energy efficiency.
in a convection oven is essential for the outcome of the baking result. First
Breadseeker
of all even heat transfer, from top to
Use Breadseeker every time you have
bottom of the rack and from the outer edge to the center
a sudden craving for great bread. It
of the baking tray, is very important. Secondly low air
automatically lists bakeries near you,
velocity with a large air volume is essential for even bak-
and you can filter these shops in terms
ing without dehydration. Revent’s unique world-leading
of ratings, distance or what kind of
air distribution system, TCC, directs air flow and volume
bread or pastry you’re currently hunt-
to produce an even heat transfer throughout the rack. Air
ing. Then, add bakeries yourself as
flows hit each tray at an upward angle to create enough
you go along. All venues are collect-
bottom heat to add volume and rise to your bread. TCC
ed by the bread loving general public
produces more bread volume in every loaf, more even
as well as local bread businesses. Rate it, share it, use
baking and less waste.
it. Enjoy it.
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TURCONI PUBB
7-03-2005
14:11
Pagina 1
SPECIAL THE ENDURING BENEFITS OF ECCENTRIC DISC PUMPS More Than A Century After Its Invention, Andre Petit’s Eccentric Movement Principle Continues To Set The Global Standard In Efficient And Consistent Liquid-Product Transfer By Christophe Jovani
Nearly 70 years after the company’s founding in 1906, in 1974 Mouvex® relocated its eccentric disc pump manufacturing operations to a 100,000-square-foot facility in Auxerre, France, a suburb of Paris.
A
s the 20th century dawned, the second Industrial Revolution, also known as the Technological Revolution, was moving ahead full steam. The Besse-
mer steel process had become the first inexpensive way to mass-produce steel from pig iron, which resulted in a building boom. Automobiles were on the way to be-
Originally used in the tar, asphalt and bitumen industries, Mouvex’s family of eccentric disc pumps has evolved to the point where they are ideal for handling any type of liquid efficiently and effectively, from water to slurries.
coming a more common sight on the streets of major cities than horse-drawn carriages. The gas lamp was
water and other produced liquids out of gold mines.By
making way for the more efficient and safer incandes-
1906, he had perfected the answer, which he called
cent light bulb.
the “eccentric movement principle” of pump operation,
At that time, Frenchman Andre Petit had just graduated
which he proved would succeed where other pump
from the renowned Ecole Centrale Engineers’ College
technologies fail.
in Paris with a degree in engineer-
Petit was so confident in the potential of this new pump
ing. Taking a job in the gold-
technology that he formed his own company,
mining industry, he found himself
which he named Mouvex® and head-
traveling throughout central Asia,
quartered in Paris, France. More
even as far as China.
than a century later, Mouvex,
He also found himself wondering how
which relocated its operations
he could improve the operational per-
in 1974 to a 100,000-square-
formance and reliability of the industrial pumps that were used to transfer
Mouvex C Series eccentric disc pumps.
foot manufacturing complex in the city of Auxerre, southeast of Paris,
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SPECIAL
remains a global leader in outfitting a wide array of
To the Rescue
industries with eccentric disc pumps for use in transfer
Petit identified those challenges that the users of gear
applications that require constant flow rates, leak-free
and lobe pumps were facing in optimizing their opera-
operation and accurate dosing.
tions and found a solution in the eccentric movement principle. Basically, Petit’s eccentric disc pumps feature
Surveying the Field
a disc that is placed inside a pump cylinder. The disc
As Petit began the search for a better pump design, in-
is driven by an eccentric bearing that is installed on the
ternal gear and lobe-style were the preeminent pump
pump shaft, thus creating four distinct pumping cham-
technologies. These workhorse pumps proved perfectly
bers that increase and decrease in volume as the disc
capable of handling basic liquid-transfer operations, but
is rotated by the eccentric bearing, producing both suc-
both styles featured shortcomings that would ultimately
tion and discharge pressures as the chambers move in
compromise an operation’s efficiency, reliability, and
pairs that are 180 degrees apart. This method of op-
cost-effectiveness over time. Gear pumps use the mesh-
eration ensures that the fluid passes through the pump
ing of their gears to pump fluids by displacement. Be-
at a constant and regular flow rate.
cause of this style of operation, from day one the pump’s
In CIP applications, the pumps can be arranged in a
gears are constantly contacting each other as they move
series to take advantage of their unique “disc/cylinder”
the fluid. This causes the gears to wear, which increases
design. Because the pressure at the pump inlet is higher
the clearances between the gear teeth, in the process re-
than at the outlet, the disc lifts from the pump cylinder,
ducing the pump’s flow capacity and volumetric consist-
permitting passage of the water or cleaning solutions to
ency while increasing the probability that efficiency- and
flow through the pump, thoroughly cleaning the pump
energy-robbing product “slip” will occur.
chambers. This unique feature eases the cleaning process and reduces cycle times so the pump can be put back into operation as quickly as possible. In 1997, Mouvex was purchased by global manufacturer Dover Corporation and incorporated as a subsidiary to American pump manufacturer, Blackmer®, Grand Rapids, MI. In 2008, Mouvex, along with
Today, Mouvex eccentric disc pumps are a first-choice component in critical product-transfer applications in the global Chemical, Energy, Sanitary and Military markets.
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SPECIAL
Blackmer, became a part of the Dover Corporation’s
“sealed” by a double stainless-steel bellows, resulting
Pump Solutions Group (PSG®), a conglomeration of
in a reduced number of pump components and easier
the world’s leading pump manufacturers. In conjunction
maintenance. Volumetric performance sustains high ef-
with these changes, Mouvex has continued to refine
ficiency levels, consistent flow rates and gentle liquid-
Andre Petit’s eccentric movement principle. Today, the
handling over the life of the pump. 3A, EHEDG, ATEX
company offers several families of eccentric disc pumps
and TUV certified.
that have proven reliable in a wide range of applications, including: C-Series – Designed without mechanical seals, packing or magnets, which eliminates
Micro-C Series – Stainless-steel construction meets the sanitary requirements of 3A and EHEDG. Small footprint allows easy integration into existing production setups. Leak-free operation without the need for
product leakage and cost-prohibitive
magnetic couplings or mechanical
maintenance and downtime. Self-
seals. Self-adjusting for mechanical
priming and dry-run capable with
wear with excellent self-priming,
outstanding volumetric efficiency
line-stripping and dry-run capa-
at low linear speed. Output not
bilities. Operation is not affected
affected by variations in product viscosity. Clean-in-place capabil-
Mouvex SLC Series eccentric disc pumps.
ity allows the pump to be flushed and cleaned in place without disassembling. De-
by viscosity and pressure variations. ATEX certified in dry operation.
CC20 – An excellent vehicle-mounted solution
signed per EHEDG recommendations and carries 3A
for loading and unloading road tankers. Constant and
approval and conformity with ATEX certification.
smooth delivery allows total draining of hoses, even
A-Series – Features exceptional self-priming capabilities that enable dry-running and pipe-clearing. Auto-
over long distances. Versatile enough to also be used as a ground-based unit.
matic clearance make-up system maintains initial performance level over time without the need for adjustment.
Conclusion
Constant output maintained even as product viscosities
While the first industries that embraced Petit’s eccentric
and delivery pressures vary. Can handle viscous, non-
disc technology were those that produced tar, asphalt
lubricating, volatile or delicate liquids with no shear.
and bitumen, over the years the eccentric disc pump
S-Series – Zero-leakage operation thanks to a de-
has proven to be a reliable piece of equipment for use
sign that features no mechanical seals, packing or mag-
in a wide range of industries. Today, Mouvex eccentric
netic drive. The transmission is protected by an FDA-
disc pumps are a prominent component in critical prod-
approved tasteless, high-resistance elastomer sleeve.
uct-transfer applications in the global Chemical, Ener-
Designed for clean-in-place or cleaning by hand thanks
gy, Sanitary and Military markets. Andre Petit’s dream
to easy-opening operation. Ideal for base-frame mount-
of developing a more efficient and reliable pumping
ings due to small size and low weight. 3A and ATEX
technology has resulted in the creation of a pump style
approved.
that, in some way, continues to benefit the world’s in-
SLC-Series – Totally seal-less design with shaft
habitants more than a century after its invention.
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SPECIAL
CEREALS, REDUCTION OF MACHINE DOWNTIME THANKS TO BLACK SHIELD FOR SCREENS
T
he challenge of the rice and cereals
outlet 0.7 mm.
world
Punching round holes (from 0,4 mm) and slot holes
The world of cereal and rice processing is fac-
(0,6 mm x 16 mm on 1,6mm sheet) with hole size
ing a new challenge: to increase the productivity
equal to or lower than the thickness of the sheet.
with fewer resources and maximizing the effectiveness of inputs use. This challenge also involves the
Black shield
functions of research and development of the com-
The last result of the research and development team
panies that provide equipments and machinery for
is represented by an innovative product that makes
the milling industry. One of these companies is the
the screens used in the operation of pre-cleaning,
GAUDENZI. It was founded in 1891 and has a
cleaning and processing of various types of cereals
broad technological background and experience in
much more efficient and more linear.
the processing of metallic materials. Over time
production has
concentrated on perforated
sheets
and
woven wire mesh to size and design of the customer. Gaudenzi has been able to accept the challenge of optimizing the production inputs in cereals sector through the development of production
We are speaking of Black Shield, a line of perforat-
processes. Investments in research and development
ed sheets produced by a hardening treatment, that
have brought the company to top positions thanks to
substantially raises their resistance to rubbing.
some technologically advanced processes:
Hardness testing
Laser micro-perforation that allows the realization of
measuring the effects produced by a material (eg.
products to design with micrometric tolerances.
a hammer) on the surface of another material. One
Water jet perforation that can produce holes tapered
of the best known measurements is the “Vickers�.
oblong slot whose measures are much different be-
Among the most common materials with lower hard-
tween the two sides of the plate e.g.:4mm inlet and
ness, there is Gold (22 Vickers) while diamond is
of metals are done mainly by
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SPECIAL
the opposite extreme (8400 Vickers).
The output of the production quality is higher for two
Black Shield can get 1300/1400 Vickers, depend-
main reasons:
ing on the material.
First because the Black Shield sheets have low roughness. This feature makes the outside of the screened
Why black shield
material affected by minor surface stress.
Tests carried out in collaboration with our operation-
In this way the parts that are
al partners have shown the decrease of downtime
time of the selection process and which continue
not extracted at a the path of screening are more resistant
because
less
stressed by the previous steps. The
second
ad-
vantage of the output is to be found in
less
proportion
of the material in which are
the made.
screens Being
a material more resistant to abrasion, resulting output will contain fewer  residues, as  the BLACK SHIELD is also selflubricating. Thanks
to
BLACK
and a significantly higher quality of the output.
SHIELD treatment, it is possible to obtain plates with
The decrease of machine downtime occurs when
slotted holes, oblong and round holes in different
there is a continuous passage of material and then
thicknesses (also 2 mm thickness) starting from dif-
a continuous consumption.
ferent metals that optimize the production process.
High hardness means that sheets are more durable
An interesting
and there is less need for replacement, with obvious
found on the wire filter/clusters in the machines
advantages of operating costs.
that work the rice .
Black Shield treatment improves the resistance to
filters represent a solution which renews the produc-
corrosion and therefore can be used even in critical
tive tradition of the past and show their potential in
situations.
the future.
application of the Black Shield is
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SPECIAL: packaging, labelling, wrapping systems
PAKAGING COP SPECIALE FP 4-12.indd 1
01/06/12 14.02
Special
THE WORLD OF BAKERY AT EUROSICMA
E
urosicma is an Italian company playing an important
chine SAMA and the flow wrapper EURO 88. Regarding
role in the automatic machines’ field. The portfolio of
enrobed products, Eurosicma has developed appropriate
the company includes handling, feeding, wrapping
distribution systems, that can be highly customized according
machines and automatic lines for the bakery, confectionery,
to the space available and the quantity of products coming
cosmetic and pharmaceutical sectors. Founded in 1965, it
from the production line. This systems transfer products, at a
is now present in more than 80 countries worldwide with
high speed and in a gentle way, to the HSF8, High Speed
over than 4000 machines installed.Today, Eurosicma is an
Feeder and Timing System, a completely pressureless high-
industrial Group of companies whose core business is repre-
performance feeding system, specially designed to handle
sented by flow and fold tailor-made wrapping solutions for
difficult products such as small cakes with irregular shapes,
the horizontal packaging both primary and multipack of a
sticky bars and nougats. This feeder grants gentle handling
wide range of products such as plain, sandwich and filled
of products at an extremely low and monitored pressure and,
biscuits, wafers, crackers, snacks, candies, chewing gums,
if required or needed, can also avoid any contact between
bubble gums chocolate and sweets in general.
the products. Such sophisticated feeding system is equipped
To serve the bakery industry and satisfy the most various
with auto-tensioning and auto-centering belts’ system. Ex-
needs, Eurosicma offers several applications from the single
tremely easy and fast tool-free cleaning for plates, belts and
machine to complete wrapping systems. Modularity is one of
transmission rollers are assured.
the key point. The EURO 88 is a flow wrapper model avail-
Furthermore, Eurosicma can offer special feeding applica-
able in different configurations and it can be linked to several
tions for wafers: the STF, Side Transfer Feeder, a system com-
feeding systems to handle different products and sizes. For
pletely servo-motorized that allows the transfer of products
biscuits in stacks, both plain and sandwich, Eurosicma offers
from the multi-belts feeder into the chain of the flow wrap-
the EURO 88 UNIVERSAL which can be connected to the
per. The most advanced
“P.W.F” and “V.M.”, two models of vertical gravity feeders
version of the STF is also
ideal for biscuits. For biscuits on edge, the most suitable solution is the version EURO 88/EDG, while for biscuits on edge in flow pack style Eurosicma proposes the EUROFOLD Machine Model. Both machines can be combined with Automatic Portion Feeders, Counting or Volumetric Version. For sandwich biscuits, Eurosicma can offer both sandwiching and packaging, thanks to the combination of the sandwiching ma-
Eurofold Machine Model combined with Automatic Portion Feeder Volumetric Version
*
follows to page 72
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Handling? Feeding? Packaging? Sandwich or Plain?
Edge or Stack?
Fold or Flow pack?
&
the answer! we make sandwich, we feed, we pack AS YOU NEED!
• Sandwich machine model Sama: 1,2,3,4 rows available • Automatic portion feeder: volumetric and counting solution available • Horizontal packaging machine: Euro 88, Eurofold
Eurosicma S.p.A. • Via Michelangelo Buonarroti, 4/6 • 20090 Segrate (Mi) • Italy • Tel. +39 02 218961 www.eurosicma.it • e.mail: sales@eurosicma.it
Special
*
follows from page 70
available: the SSTF, Soft Side Transfer System, having an additional servo motor, is able to feed the chain following its movement at high speed and in the gentlest way. Both the devices can be supplied also in twin version and eventually with self-cleaning unit. To strengthen its commitment to the bakery field, Eurosicma decided to set up the company Eurotekna to be able to supply, autonomously as the only center of responsibility, complete wrapping lines and turnkey solutions. Such strong joint-venture was born after a long
Double cream deposit sandwiching machine SAMA 2 combined with the EURO 88 flow wrapper
collaboration between Eurosicma and Tekna. Thanks to the
system is independently servo-driven. The sophisticated dos-
accurate experience gained by both Eurosicma and Eurotek-
ing system employed, grants the deposit of the correct quan-
na staff in the biscuits machine field in over twenty years of
tity of cream also in case the filling machine has to manage
activity, the companies are able to offer a wide range of ma-
many different formats with very different portions of cream.
chines for biscuits and bakery products, such as sandwich-
The machine is also equipped with automatic self-cleaning
ing machines wire-cut technology: SAMA 1, SAMA/2 and
system for chains. Direct connection with the EURO 88 flow
SAMA/4, and automatic feeding systems for biscuits to be
wrapper is possible thanks to a phasing transfer device that
wrapped on edge, both Volumetric and Counting Versions.
can be employed both for single and overlapped biscuits. In
At IBA 2012 in Munich, Eurosicma will exhibit the wrapper
order to meet the most various packaging needs, Eurosicma
Eurofold Machine Model connected with the Au-
Group can also provide a wide range of equipment to han-
tomatic Portion Feeder Volumetric Version. This
dle products from the sandwiching machine or oven end
kind of feeding system is an efficient solution to handle both
to the packaging line. For biscuits on edge wrapping, star
dry and sandwich biscuits; it is completely servo-motorized,
shape stacker allows biscuits turning and it transfers them,
driven and controlled by the wrapper and capable of reach-
already placed on edge, on belts in order to be stored and
ing a speed of 25 cycles per minute. Thanks to the specific
if requested linked to the automatic portion feeders, availa-
technology employed this slugs feeder is able to grant an ex-
ble in Eurotekna’s machinery range. According to customers’
treme gentle handling of the products with an easy and fast
needs, rows multipliers and customized collecting systems
change size. The machinery range includes complete line for
are available. At PackExpo 2012 in Chicago, Eurosicma
sandwiching and packaging for biscuits and crackers. These
will exhibit the compact complete wrapping line
are two successful results coming from this fruitful join-venture. The sandwiching Machine Model SAMA combined with the EURO 88 flow wrapper is an integrated line composed of
Smart Distribution System for products coming in rows
two machines which are connected in real-time. Such synchronization and control system grant high levels of efficiency and out-put. The cream tank is designed to feed the cream to portion and equipped with a jacketed water circulation system for temperature control, a shaker and a pump. Each
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Special
Model EURO 88/CF3 for chocolate bars, wa-
products automatically at controlled pressure, granting a pro-
fers, candy sticks and regular shape products
gressive separation of them to make gentle and efficient the
to wrap in flow pack style. The EURO88/CF3 is de-
loading phase of the wrapper’s infeed chain. The EURO88/
signed to receive long-side leading products, placed in sin-
CF3 can reach a speed up to 400 packs/min, depending
gle line. It is equipped with a 3-belts feeding system, placed
on product’s and wrapping material’s specifications.
at 90° or 110°. Each belt is driven by an independent
Today, Eurosicma together with Eurotekna, is able to offer
brushless motor. The EURO88/CF3 handles products with
its clients a wide array of customized solutions to satisfy the
extremely low and carefully monitored pressure. The feeder
requests of the market and relate to its customers with a part-
is able to recover empty spaces on upstream flow, buffer
nership approach.
FIRMENPROFIL 1965 gegründet, Eurosicma hat eine wichtige Rolle in dem
qualifizierten. Eurosicma kann heute ihren Kunden person-
LebensmittelSektor seit den siebziger Jahren gespielt und ist
alisierte Lösungen anbieten, die jede Bedürfnisse erfüllen
ein der Italienischen Unternehmen, das spezialisiert sich auf
können. Mit qualifizierten Departemente wird jede Phase
automatische horizontale Verpackungsmachinen, sowohl auf
der Produktionsprozess, von der Planung zu der gesamten
dem italienischen Markt als auch dem internationalen Markt.
Herstellung, von der Qualitätskontrolle bis zu der After-Sales
Eurosicma entwickelt und herstellt eine breite
Service, mit Professionalität und Wissen geführt. Eurosicma
Palette von Verpackungslösungen für Nah-
ist ein zuverlässiger Partner und hat konkrete und beweis-
rungsmittel, Gesundheits- und Hygieneartikel
bare Merkmalen, die verschieden sich selbst von anderen
und Pharmazeutika. Für die Nahrungsmittelindustrie
Unternehmen der dieselben Sektoren.
bietet Eurosicma sowohl Flow-Pack als auch Fold-Pack Stil
Ernst und Erfahrung, gesichert von über 45 Jahre
für horizontale Primär-, Mukltipacks- und auf Anfrage auch
und über 4000 verkaufte Maschinen in 80 Länder weltweit.
Zweitverpackung. Das Unternehmen herstellt Verpackungs-
Kunden, die Eurosicma wählen, sind nie al-
und Handlingsystemen für verschiedene Produkte wie
lein gelassen dank der wirkenden After-Sales Service
Süβigkeiten, Kekse, Waffeln, Backwaren, Schokolade
sowohl mit Support von Italien als auch von Ort, wo qualifi-
und Snacks. Für die Sanitär- und Pharmaindustrie bietet Eu-
zierte Ingenieurequipe werden ausgebildet.
rosicma Lösungen für die Herstellung und Verpackung von Pflastern, Wundverbänden und Wattenstäbchen. Diese
ProduktQualität, gesichert von der “Handmade in Italy” Produktion und von strenge Qualitätskontrolle.
Maschinen können auch mit der Cartooning-Unit geliefert
Eurosicma ist ein flexibles Unternehmen, sow-
werden. Eurosicma startet mit 30 Mitglieder und
hol in den Verbindungen mit ihren Kunden als auch in den
heute hat 150 Mitglieder und erreicht einen
Produkte. Eurosicma will immer ihr Wissen teilen und herstellt
Gesamtumsatz über 30 Millionen Euro. Die
personalisierte Lösungen, die spezifische Bedürfnisse führen.
gesamte Produktion zählt 4000 Maschinen,
Eurosicma ist ein zuverlässiges Unternehmen,
verkauft in über 80 Länder weltweit.
das technische und kommerzielle Garantie sichert, um
Aus diesem Gesichtspunkt kann sich Eurosicma wie „Multi-
alle Kundenbedürfnisse zu erfüllen, von dem kleinen Un-
spezialisierter Hersteller von automatischen Maschinen“
ternehmen zu dem multinationalen Konzern.
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Special
INNATELY SECURE
D
m-drogerie markt GmbH & Co. KG has put their new
curely stored on pallets are packaged in containers and
logistics centre in Weilerswist, near Cologne, into
cardboard boxes, and then commissioned and shipped.
operation. The 50,000 square metre facility will act
A total of 12,500 items are distributed through the centres
as the central distribution centre, relieving the existing dis-
in Waghäusel and Weilerswist.
tribution centres for cardboard goods in Weilerswist and small goods in the near-by town of Meckenheim. High
Secure pallet protection
demands are placed on the packaging technology, to
Around 2,500 pallets with goods arrive in Weilerswist
ensure the palletised goods are transported safely to in-
daily. They are recorded and inspected. Via a convey-
dividual stores. Therefore, the general contractor tasked
ing line, they are sent for intermediate storage to a fully-
BEUMER with installing suitably powerful high-perfor-
automatic high-rack warehouse, which can hold 18,000
mance packaging systems.
pallets. Commissioning is the heart of the distribution cen-
Positive corporate development has caused the need for
tre. Empty pallets move along 22 aisles on approximately
logistical support for the 1,180 existing dm stores to grow.
200 overhead tracks and automated guided vehicle sys-
Since the mid-1980s, the drugstore chain has operated
tems. A light signal indicates which product, and how
its own distribution centres. Today, goods are transported
many, are to be placed on the pallet. In order for the
from the location in Waghäusel, which opened in 2004, and the new location in Weilerswist to the dm stores. The distribution centre in Weilerswist was built in several stages between Autumn 2009 and Summer 2010. “We had a number of reasons for a new location”, said Joachim Lück, Coordinator of the dm-drogerie markt distribution centres in Karlsruhe. “However, the main reason was that both of the old locations in Weilerswist and in Meckenheim were showing their age and the technology was no longer upto-date.” The new distribution centre, costing more than 140 million euros, is the largest single investment in the company’s history. It is one of the most advanced logistics centres in Europe. In both of the distribution centres, the employees prepackage cardboard goods for the stores. In Weilerswist, there is also the so-called small parts distribution centre. Here, small and individual products that cannot be se-
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Special
packaged. They are highly stable, thanks to the lasting vertical and horizontal tension force of the film. Each day, 2,500 pallets are prepared for shipping. Lorries bring the shops their goods approximately 72 hours after ordering. Looks good, too The systems have been running smoothly since commissioning in the summer of 2010. Besides the packaging capacity, the stretch hood technology provides improved visibility of the palletised products thanks to the goods to arrive at the dm
smooth surface of the film hood. Also, these sys-
stores in perfect condition,
tems offer a higher level of availability compared
they must be secured and
to stretch wrappers.
protected during transpor-
And one more thing makes the BEUMER packag-
tation. Therefore, high de-
ing systems stand out. At dm’s request, they were
mands are placed on the packaging systems. The general
painted in several colours. They now fit perfectly with
contractor gave the intralogistics expert BEUMER the job
the harmonious colour concept of the distribution centre.
of supplying and installing two high-performance packag-
“Yellow, orange, green, blue and purple – these primary
ing systems.
colours extend throughout the whole design”, said Mariott Stollsteiner, from Stollsteiner art&business, who is re-
Energy-efficient and economical with materials
sponsible for the unusual colour selection. “These colours
The BEUMER stretch hood® S high-performance packag-
symbolise to the employees that all individual processes,
ing systems are designed to package 100 pallets per
all working steps, are intertwined. The idea behind this is
hour. In Weilerswist, the systems pack 90 pallets per hour.
for the people and from the people – at a workplace that
Using ultrasound, the height of the pallets is measured.
would otherwise be forgotten.”
This allows for the fully automated processing of pallets of varying heights, as well as optimisation of film consumption. The recyclable film, with a thickness of 60 micrometres, is automatically cut and sealed. The stretch hood formed in this process is pulled over the palletised goods. The goods are protected on five sides without needing an additional film sheet and without a top film sheet. The packaging protects the goods from atmospheric influences, dust and moisture and ensures a high level of transport stability. Carriers and goods form one stable unit. The energy-efficient BEUMER systems use only 0.04 kilowatthours per pallet. After this step, the pallets are completely
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Special
PACKAGING DEVELOPMENT IN THE CLOUD – PACKEDIA WEB-PRO
F
or decades the packaging industry has struggled
es, corrugated cardboard boxes and displays at their
for standardisations beyond the bounds of compa-
disposal. Thanks to the innovative parameterisation
nies. The specifications of machine manufacturers
module DVSMAP special catalogues for envelopes,
facilitated this only in parts. More than 25 years ago
CD and DVD packagings can be created on demand
the DVS company had already started to combine tech-
according to client specifications. Today the main cata-
nical know-how of the machine manufacturers` specifi-
logues have approximately 420 standards which are
cations with human experiences in a catalog of criteria. With the help of a simple question answer dialogue for form, execution and checked formulas it became feasible to obtain an almost identical construction only when the 3 dimensional main measurements (length, width, height) and the materials of the packaging were specified. This is regardless of what packaging developer was confronted with this task. While this collection of for-
only the tip of the iceberg for several
mulas was only avail-
million sub-constructions.
able
For several years packedia web-pro
for
cardboard
and then only on paper
in its previous form offered these
fortunately the appearence
possibilities as prototypes for testing. From
of the personal computer in the
July 2011 this commercial version of packedia
middle of the 1980s allowed this
web-pro has also appeared in the English language
to become so much easier. Now even a non profes-
available for prospective customers who do not want
sional could create standard packaging samples with
to install software in their own companies or do want
almost no errors within minutes.
to participate in the centrally managed catalogues from
In time, the range of possibilities was extended and
all over the world as SAAS (software as a service). This
adapted to the specifications of the big packaging
can be found free of charge at : www.packedia.de
manufacturers` associations (ECMA, FEFCO) including
packedia web-pro as well as packedia pro supply re-
their norm labels and constructions. Complex sub-con-
sult data to the processing for CAD or DTP programs.
structions have also been created even beyond those
The widely spread and standardised data format of the
specifications. Using packedia pro today, packaging
DXF serves as a vector interface. Calculation data for
developers have standard catalogues for folding box-
the transfer is optionally provided.
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DVS System Software GmbH & Co. KG FreiligrathstraĂ&#x;e 6-6a D-58636 Iserlohn Germany Fon Fax
+49 (0) 23 71 - 43 79-0 +49 (0) 23 71 - 43 79-79
verkauf@dvserp.de
Internet
www.dvserp.de
The perfect tool for packaging-design!
DVS System Software located in Iserlohn Germany, was founded in 1985, and develops Software for the packaging and the printing industry. DVS provide software for packaging development (packedia) which is easy to handle. An online dialog tool with pictures enables several million different forms of packaging items to be created. Even an untrained worker is able to create a perfect construction in less than one minute. Furthermore DVS offers a sheet optimization (DVSOPT). packedia pro and DVSOPT supplies optimized results. The user is able to make a quick calculation and a quick offer.
See more informations on www.packedia.de
See product-video on Youtube
Special
PACKOLOGY STARTS ITS ENGINES
A
fter the fine debut in the first edition, Packology re-
initiatives that will not begin well before the actual trade
turns to the calendar on 11-14 April 2013. This
show dates. This is a tangible sign of the organizers’ de-
trade show dedicated to the universe of packaging
sire to depart from the usual trade show formula and make
and processing is organized by Rimini Fiera with the sup-
the event an ongoing point of reference for businesses in
port of UCIMA, the national association of Italian manu-
the sectors of packaging and packaging materials.
facturers of automatic machinery for packaging and packaging materials.
The activities will also include direct and press
The modern fairgrounds of Rimini will host the
communication and participation in major inter-
latest innovations technology has to offer, with
national shows to promote Packology through-
particular focus on machinery and technology
out the world.
for primary and secondary packaging as ap-
After the recent participation at Plast in Milan,
plied in the food, beverage and consumer products fields.
SPS in Parma, EUROCARNE in Verona and Rosupack in
The show will also include a section on the packing world.
Moscow, the next appointments will be in the European
The success of the event will be ensured by the presence
and American markets, specifically IBA in Munich, FACH-
of the most important Italian companies in each category,
PACK and BRAU BEVIALE in Nuremberg, PACK-EXPO in
which are confirming their interest in the project by book-
Chicago and EMBALLAGE in Paris.
ing large exhibit areas. This is also catalyzing the interest of major groups and smaller firms from abroad. To make the show a not-to-miss event for sector end-users and professionals, the organizers are also working to form important partnerships with national and international entities and institutions, international promotional organizations and chambers of commerce, professionals, leading companies and prestigious consultants. Packology 2013, in fact, intends to combine an exhibition of the latest technologies for packaging and packaging materials with events, conferences and business meetings that will draw the attention of the leading international buyers. Packology 2013 will therefore represent an imperative opportunity for professional updating on the latest trends in the sector through an impressive calendar of events and
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2 Exhibition of Technology for Packaging and Processing nd
June 11- 14 2013
Rimini Expo Center - Italy
www.packologyexpo.com
Organized by
UCIMA
Italian Packaging Machinery Manufacturers Association
Special
CAMPOFRÍO FOOD GROUP SLICED MEAT TRAYS NOW 100% GUARANTEED
P
roduction volumes demand new technologies
with transparent or coloured films and single or twin
CAMPOFRÍO FOOD GROUP is the leading meat
tray packs. The entire inspection solution is required to
processing company in Europe. Formed from a
fit within the existing thermoformers and guarantee the
merger of the Group Smithfield Europe and Campof-
100% detection of defective products.
rio (Spain), CAMPOFRÍO FOOD GROUP has adopted a new manufacturing policy targeted at achieving
The solution proposed by Luceo
significant gains in productivity. One of the results of
CAMPOFRÍO FOOD GROUP were immediately re-
this policy has been a decision to increase production
assured by the extensive and relevant experience of
capacity and production volumes.
Luceo, who have already installed their inspection sys-
The ultimate objective is to raise the production rates
tems on many similar production lines.
on the high volume lines by a
Their proposal was based
factor of three, and this can
on the use of the ThermoSe-
only be achieved through au-
cure T100 system, integrat-
tomation.
ed into the thermoformers.
The requirements of CAMPOFRÍO FOOD GROUP
This computer vision system inspects the seals on modi-
The improvements will be made at two Spanish sites,
fied atmosphere trays, and also detects empty trays
Burgos and Torrijos. Full automation of the packag-
and misaligned film. Whenever a defective tray is de-
ing lines without the use of visual inspection to guar-
tected, the vision system sends a signal to a marker,
antee irreproachable quality is inconceivable The re-
instructing it to mark the type of defects on the tray.
quirements of CAMPOFRÍO FOOD GROUP in terms of quality are commendable. “It is not possible for us to deliver trays of slices of cured and cooked meats with seals that are less than perfect. In carrying out this project, we need a partner capable of applying absolute quality standards to the CAMPOFRÍO FOOD GROUP manufacturing process”, explains Fernando Baños García, Project Manager in the Engineering Department of CAMPOFRÍO FOOD GROUP based in Burgos. The challenge for equipment providers is to increase the production rate to 200 trays per minute, while maintaining a solution that is flexible enough to cope with production runs of many different products
*
follows to page 82
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ThermoSecure Full inspection of packs by vision
Detection of sealing contamination
Date, barcode, price and weight reading
Label inspection: position and matching
Let’s discuss how we may help you:
Detection of empty packs
email: customer@edixia.com Tel: +33 (0)2 99 62 86 11 www.luceo-inspection.com
improve quality control on your packing lines, reduce customer returns dramatically
Special
*
The marked tray is ejected at the end of the line for re-
the commitment of Luceo, from pre-sales information
work in accordance with the type of defect detected.
through to after-sales service. Moreover, I can confirm
In order to ease the work of the operators, an alarm
that we have experienced no problems due to the
is triggered if a misalignment of the plastic film is de-
geographic distance separating our companies, or to
tected, enabling them to correct the adjustment of the
the language barrier. »
follows from page 80
thermoformer immediately.Each line carries production runs of between two and six different products every
Immediately visible results for CAMPOF-
day, and the Luceo solutions are remotely configur-
RÍO FOOD GROUP
able. At each change of product, a member of the
“We are constantly seeking to improve the upstream
maintenance team reconfigures the product, and the
process in order to avoid the loss of packaging and
inspections to be carried out. This can be done from
production capacity, and we can now make use of
the office (usually when creating a new product con-
the statistics provided by the ThermoSecure T100” ex-
figuration) or on the line itself where the appropriate-
plains Fernando Baños García. Previously, the number
ness and correct configuration of the inspections can
of operators on the line varied according to the type of
be checked and verified.
product being packed. Now we have a totally flexible
In order to guarantee that no defective package is al-
system that can quickly be adapted to our production,
lowed through, 100% of the defective packages are
regardless of the production rate, colour or type of tray. In addition, “The accuracy of the Luceo systems is wonderful. The ThermoSecure T100 finds everything that is detectable, and we sometimes have to decrease the detection sensitivity. The adjustment is finely optimised to ensure that there is no risk of leakage in the products reaching the market”, continues Mr. Baños García. Previously, the operators were unable to detect small defects. With its computer vision inspection systems, Luceo guarantees that 100% of defective packages are detected and ejected. The ThermoSecure system generates automatic periodic production reports that
ejected at the end of the line. The caser system ignores
include statistics and production logs. These reports
the defective packages identified by the traceability
also contribute to an improvement in process control
marking.
with a more accurate and reliable collection of real-
The final point in the proposal submitted by Luceo con-
time production data.
cerns service. This recognises that the entire production line would come to a halt is a problem occurred
“We now have a system capable of guaranteeing the
in the Luceo system. “In this respect”, states Mr. Ba-
total quality of our packages that eliminates product re-
ños García, “we have a partner capable of provid-
turns and penalties, and enhances our brand image”,
ing a continuous service. We have truly appreciated
concludes Fernando Baños García.
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LINPAC PACKAGING’S FORWARD THINKING AT FACHPACK
E
urope’s leading multi-material packaging manu-
forward direction and ‘future focus’.
facturer, LINPAC Packaging, will present a series
René Christensen, Managing Director and General
of ‘mini’ Fresh Thinking seminars on global trends
Manager North West Europe, from LINPAC Packag-
and their impact upon the packaging industry at
ing, said: “Innovation, not only in our product de-
FachPack 2012.
velopment, but in the way we work with customers,
LINPAC’S executive team will comment on how the
employees and suppliers has been put at the forefront
industry can respond and adapt to the economic vol-
of our long-term strategy. FachPack presents us with
atility throughout Europe in order to remain efficient
a great opportunity to engage with the wider sup-
and competitive. They will also discuss the chang-
ply chain to offer our take on what is in store for the
ing retailing landscape, affected by changing de-
industry and also gauge the opinion of others too.
mographics, and how this impacts on product and
“While the industry has already seen a great deal
materials innovation now and in the future.
of change, it is clear that more is to come; in 2011,
FachPack is one of the biggest packaging exhibitions in Europe, with more than 1,400 exhibitors taking part and 35,000 visitors. It runs September
25-27
at
the
Nuremberg Exhibition Centre, in Germany, and brings together individuals and organisations from every corner of the packaging world. LINPAC’s exhibition seminars will include excerpts from the successful Fresh! seminars which were held across
the global consumer packaging market was worth
Europe in autumn last year and marked the launch
approximately $400 billion globally and dominated
of the company’s Fresh Thinking strategy. The Fresh
by the food and beverage market (69%). Forecasts
Thinking philosophy has been applied to every as-
show that this sector will grow by at least 4% by
pect of their business, both internally and externally,
2015. Change within the plastics industry is coming
and is about creating optimal ways of thinking and
at a faster rate than ever before. Between new prod-
doing to build a sustainable business which has a
uct introductions, changing legislation and the rapid
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advancement of new technologies, just keeping up is mentation of these major changes is a must if you are
Fresh thinking on catering and fast food...
to survive in today’s highly competitive environment.”
Your customers in restaurants, takeaways, outside catering,
He added: “Add to this, changes to some of the key
delicatessen or institutional foodservice industries under-
becoming a monumental task. Managing the imple-
stand that good food needs the right packaging. So, at LINPAC Packaging we make sure it is presented in the best way possible, and also protected so the food tastes as good when it is eaten as it did when first cooked. Our fresh thinking means that we continuously deliver solutions which help you to minimise the amount of storage space needed for your packaging. We also help you to maximise your speed of service by ensuring the packaging is as user friendly as possible. LINPAC has a team of dedicated packaging professionals who can guide you through our wide range of packaging products, services and solutions for the catering and fast food markets. LINPAC has a trends which drive our business – the rise in single-
wide choice of films and trays for caterers and fast food
person households, an ageing population, a rise in
establishments to choose from to help keep food fresh and
consumer awareness of issues like food safety and
free from damage during transit from shop to home. A ran-
security, a drive to reduce costs across the supply
ge of dispensers and films, from standard household rolls to
chain and environmental factors – and we realised
specialist films which are microwaveable, oxo-degradable
that we could not expect to operate in the same way
or ovenable, are available. In addition to their EPS catering
that we have always done if we are to stay ahead
trays, which come in a variety of sizes making them suita-
of the competition.
ble for all types of fast food, from chips to curry, LINPAC
Developing and implementing our Fresh Thinking
offers the HOTpac range – hinged boxes which are ideal
strategy has injected new methods, products, ideas
for food-on-the-go. Like catering trays, HOTpacs are made
and innovation into LINPAC Packaging.”
from EPS, and customers have a choice of sizes and styles
Senior executives at the company have recently
to choose from – from single to multiple compartments, ma-
warned that the packaging industry is failing to com-
king them easy to fill and providing excellent presentation
municate the crucial role packaging plays in modern
and accurate portion control. For the industrial pizza ma-
society. Director of Innovation Alan Davey, speaking
nufacturer, LINPAC can supply both discs and trays which
at the European Plastics and Composites Innovation
allow the pizza to be displayed in different ways to ensure
Days, organised by the European Plastic Converters
high quality presentation and maximum shelf appeal. The
Association, told delegates: “We have a very good
trays also have protective qualities; preventing the pizza
case to make for plastics and plastics packaging but
from being damaged during transit.
as an industry we are punching below our weight
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food waste and deliver environmental benefits.” Between the seminars, visitors to LINPAC’s stand will be able to see some of the latest products to be developed by the company, including their range of split packs which allow contents to be divided into separate portion-size compartments in modified atmosphere packaging (MAP) meaning consumers can store food in the fridge for longer without compromisand need to work harder to show retailers and con-
ing food safety, and the Rfresh MB/LINtop Star – the
sumers the benefits of packaging for preserving and
ultimate film/tray combination in sustainability and
storing food at a time when food waste is one of the
performance. The Rfresh MB trays are made from
biggest environmental issues facing Europe.
rPET and contain up to 95% food grade post-con-
“We need to address the challenges facing the indus-
sumer recyclate while the LINtop Star range of films
try including the changing needs of the market; the
represent a new generation of premium quality high
effectiveness of packaging; the need to drive down
barrier shrink lidding films.
Fresh Thinking on display at FachPack 2012
For some fresh ideas on packaging solutions visit LINPAC Packaging FachPack 2012 Hall 9 Booth 9-635 www.linpacpackaging.com // @LINPACPackaging www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com LINPAC FP 4-12.indd 5
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CERAEL BARS, CHOCOLATE BISCUITS, BISCUITS: THREE PRODUCTS, THREE SOLUTIONS
C
avanna Packaging USA Inc. - a subsidiary of Cavanna Packaging Group S.p.A. - has celebrate the grand opening of its North American headquar-
ters operations near Atlanta. The opening of Cavanna Packaging USA and its 1.950 square foot building – leased at 2150 Northmont Parkway, Suite A in Duluth – represents the company’s efforts to expand its customer base and market share in North America. Cavanna Packaging Group, with global headquarters in Prato Sesia (in the North of Italy), is leader in the flowpack wrapping systems field. The family-owned business started in 1960 by Mario Cavanna made efforts to open a location in the U.S. in 2011 and ultimately chose Gwinnett because of its business-friendly environment, the proximity to Hartsfield-Jackson Atlanta
to significantly grow as production increases. “As an
International Airport, and the area’s skilled workforce.
effort to continue to support our increasing customer
This company designs, produces and distributes world-
base and to grow our market share we have estab-
wide automatic machines and turnkey systems for single
lished a new operational facility in Duluth – Atlanta,
pack and multipack wrapping of food, pharmaceutical
GA. In addition to providing our customers with a great
and non food products. It’s a safe and reliable part-
technical support, we are pleased to provide complete
ner the customer can turn to with absolute confidence
wrapping machines and wrapping systems.”, said from
to study and create together custom-made packaging
the headquarters. This facility will complement the two
solutions. Cavanna is on the U.S.A. market for over
manufacturing facilities in Italy as well as the successful
30 years with over 500 installations. The need to be
Brazilian manufacturing facility. “As a company with a
closer to American customers to better serve them and
52 year successful history of providing complete wrap-
the strategic importance of this market has meant that
ping machines and systems, we are pleased to bring
Cavanna has made the decision to be on the market
our services and products to North America,” - said Ric-
with an assembly plant and construction of its packag-
cardo Cavanna together with his sister Alessandra Ca-
ing technologies, highly suitable to a quality market like
vanna, both of them CEO, Cavanna Packaging Group
that of U.S.A.. The grand opening also highlighted Ca-
S.p.A. - “Upon recommendation from a fellow business
vanna Packaging USA’s year-end employment projec-
owner to consider Duluth for Cavanna’s expansion, our
tion totaling 12 initial jobs with that number expected
own review has shown this insight to be correct.”
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FILET BLEU – BISCUITS
CHOCOLATE BISCUITS IN MOULDS
CHALLENGES
CHALLENGES
Customer packaging requirement was to get stacks of
Even the carb-conscious get tempted
3/4 biscuits each, depending on the size of the prod-
by so delicious chocolate biscuits. And,
uct. Biscuits were arriving flat to the wrapping line at a
with the market demand running high, one of the world’s
speed of 700 ppm and had to be stacked before being
largest bakeries sought an automated system that would be
wrapped. The solution needed by the customer was there-
more productive. The system needed to handle 900/1000
fore a high speed integrated wrapping system able to
pieces per minute coming from the process line.
handle different product sizes with a high rate of flexibility.
Products arrived in plastic moulds ■ each containing 30 products (chocolate coated biscuits)
How can you stack biscuits arriving flat at a high speed?
■ and had to be flowpacked in piles of two (450/500 SOLUTIONS/STRENGTHS
packages per minute).
Cavanna presented an electronic programmable stacking
How is the automated line to be configured to face a
system. This innovative device provides three main clear
demand of increased production?
benefits: ■ the number of products per stack is programmable electronically ■ it is definitely user friendly (extremely easy to set) ■ lower possibilities of failures during the stacking process The line can wrap products of several sizes with very quick changeovers. It is also to point out that the product is handled individually and stacked before being wrapped. This enables a better product handling which guarantees lower microshocks. RESULTS/BENEFITS
SOLUTIONS/STRENGTHS
The Cavanna solution granted an efficiency higher than
To meet the needs, Cavanna designed and supplied a
99%. With great flexibility in quick changeovers, the sys-
new packaging solution just for the bakery, consisting of
tem was successfully integrated in the line achieving best
transport system, double intake of moulds, axial handling
performances also at high speeds.
system, evacuation and recycling of empty moulds, superimposed pile-forming device, wrapping machine Cavanna Zero 5. The killer application of the solution developed by Cavanna is the AXIAL HANDLING SYSTEM, consisting of two heads. They are run by five brushless motors to perform the following movements simultaneously ■ backwards and forwards (1 motor)
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■ upwards and downwards (2 motors) ■ products’ chasing (2 motors) The system simultaneously takes and releases two rows of products from two moulds (12 products/mould/head = 48 products). Given a production of 900/1000 ppm, the axial handling system works at approx. 20 cycles per minute. RESULTS/BENEFITS With a rising market demand, production could no longer
21.000 pieces). The SDR is a conveyor belt system pla-
be managed manually nor discontinuously. As a result of the
ced between the processing line and the horizontal loa-
introduction of the automated system and high-speed packa-
ding system. Its function is to receive products in aligned
ging line, the bakery has seen an increase in productivity
rows and distribute them orderly. The STREAM is a ho-
to 900/1000 ppm. The obtained line efficiency is 98%.
rizontal loader composed of a series of belt conveyors,
CEREAL BARS
each with its own drive, having the function to receive the products from the processing line and deliver them to the wrapping machine. The storage unit is a three-level
CHALLENGES
horizontal BUFFER with automatic search of loading and
Among the most difficult items
discharging levels. It is equipped with 3 storage belts with
to handle in packaging there
step-by-step movement and loading photocells.
are sticky products. Dealing with them is even harder when they arrive to the wrapper
RESULTS/BENEFITS
at a high speed and in a high number of rows. That was
Cavanna’s line reached a more than 99% efficiency at
the case of our customer which needed to wrap cere-
a speed of 660 ppm. t flexibility thanks to its capacity in
al bars one by one at a speed of more than 600ppm.
handling 28 different sizes. These results are outstanding
Moreover he requested a flexible line able to deal with
considering that the line deals with sticky products.
several sizes. How to deal with sticky products coming in
High level of sanitation and cleanability.
a high number of rows? SOLUTIONS/STRENGTHS
E
D
C
B
Cavanna supplied a packaging line featuring a row pieces multiplier in order to reduce the number of incoming rows by increasing the number of pieces per row. The line is equipped with: ■ row distributing system -SDR■ an in-line loading system -STR■ a storage unit with a capacity of 7/8 minutes (about
A> ROW PIECES MULTIPLIER
A
B> ROW DISTRIBUTING SYSTEM C> THREE-LEVEL HORIZONTAL BUFFER D> IN-LINE LOADING SYSTEM E> ZERO5 WRAPPER
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Top Packaging Summit 2012 by Packbridge
PACKAGING BEYOND RECESSION WHAT IS THE FUTURE LIKE?
P
ackaging Beyond Recession – what is the future like?
and the 18th of October in Lund, Sweden. Also this time
The European FMCG industry is facing a formidable
we can offer an extraordinary list of speakers including
test, maybe the most challenging one yet. The un-
representatives from Unilever, Rexam, IKEA and AR Pack-
predictable economies and the volatility of the financial
aging Group, just to mention a few. We will also have
markets are unsettling the Eurozone as consumer demands
speakers from South Korea’s leading food manufacturer CJ
on products and packaging are increasing. Sustainable
CheilJedang and from Foodpolis a major Asian centre for
development and environmental issues are on top of the
food and packaging development. The theme of the year
agenda. Then add to the list the consum-
is Packaging Beyond Recession and the
ers’ never ending need for novelty, call
speakers will share their views on the fu-
for convenience, stress on safety and
ture, all from a packaging perspective.
pressure for price.
We will talk about trends, materials and
The food and beverage industry is an ob-
financial cycles. Subjects that will be dis-
vious example of an industry addressing
cussed include “The rise of store brands”,
all the above issues. Since 70% of all
“The increased use of packaging to posi-
consumer packaging produced are des-
tion your brand”, “What are the consum-
tined to this industry it is natural for also
ers expecting from packaging?”, “Is the
the packaging industry to engage in the challenge. Con-
future still in plastics?” and “How packaging innovation is
sumer demand for good looking, safe, smart, functional
affected by financial cycles.”
and convenient packaging puts us continuously to the test.
“Competition has never been more intense. The pressure
Some of these topics, but far from all, were discussed dur-
for lower prices is harder. Increased demand and scarce
ing last year’s Top packaging Summit 2011 arranged in
resources is increasing cost for suppliers. Still innovation is
Malmö, Sweden. We had global brand owners, retailers
perceived to be the only way forward.But how does this
and packaging suppliers on the stage and more than 220
equation work? What are the solutions that fit into the new
people representing around 130 companies and organi-
business environment where austerity goes hand in hand
sations from more than a dozen countries in the audience.
with need for differentiation and creative ways to serve your
Top Packaging Summit 2011 was last year the largest
customers? These are questions that we hope will get an-
and probably the most influential packaging conference in
swers at Top Packaging Summit 2012 by Packbridge, says
Europe. This year the conference is taking place the 17th
Per-Stefan Gersbro, managing director, Packbridge.
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GSP PACKAGING EQUIPMENT: FOCUS ON GSP 45 EVO
G
SP 45 EVO is the result of our machines’ evo-
a twenty year experience in the packaging field. Our
lution and of many experience’s years in the
technical and commercial staff is at your disposal to
field of horizontal products’ packaging.
show you concretely our professional capabilities.
Electronic Horizontal Pillow Pack Wrapper, versatile and reliable, very flexible in the format-change, suitable for food and non food products, both for
OPTIONS Printing unit for expiry date Photo electric cell for print register
single-dose and for multiple packages.
Casters under the machine
Cantilever frame and easy accessibility, together
Gear shift for short/long pitch
with sanitation (sanification) principles, easy maintenance and safety, it has been constructed for, allows this wrapper to distinguish itself. TECHNICAL FEATURES PRODUCTION SPEED: Up to 150 ppm PRODUCT DIMENSIONS: Width: 20÷200 mm Height: 1800 mm Length: 50÷600 mm REEL DIMENSIONS: PACKAGING MATERIALS:
MACHINE DIMENSIONS: MACHINE WEIGHT:
Reel width max 520 mm Outside diameter: 350 mm Core diameter: 68÷75 mm Heat-sealable Coated Cold-sealable Polyethylene Length: 3200 mm Width: 890 mm Height: 1800 mm 500 kg
Double reel holder Polythene version Infeed extension Zig-zag knives Euroslot punch No product no bag Automatic feeding Many other solutions can be proposed ELECT. FEATURES AND CONT. SYSTEM Motion control with PLC Interface through 3,7” touch screen Working programs memorization Machine diagnostic Temperature control through touch screen Power 3 KW
Choosing a flow-pack packing machine is an important step and asks for a serious reflection in order to get a machine capable of meeting any requirements. Therefore, it is fundamental to entrust to a dynamic and flexible manufacturer, capable of giving immediate and precise answers. General System Pack has all these qualities together with a skilled staff and
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LABELX® WORLD: INNOVATION IN AUTOMATIC LABELLING
L
ABELX® WORLD is the result of several years of
vated solutions for the automatic labeling which the
work dedicated to an idea developed by a team
LBX MODULAR DS system epitomizes at best as it is
with imagination, expertise and pragmatism who
realized for applications in the cosmetics, chemical,
wanted to bring something really innovative to the
and pharmaceutical sectors with ergonomic, reliable
automatic labeling market.
and user-friendly solutions.
The product series LABELX® is represented by reno-
All of the systems of the Modular series are characterized by balcony-like structures that grant the utmost accessibility for cleaning the floor underneath the machine, by the control panel equipped with a Touch Screen interface and housed in a hanging position. For the pharmaceutical industry, a typical end-of-packaging line is represented where a stamping system mod. LBX MODULAR TS-PHARMA is ideal. Such a system has been realized in compliance with the pharmaceutical industry needs. A print & apply system of the new PandA ®4 also completes the equipment. PandA® represents the new generation of print & apply systems, originating from the experience gained in over 20 years
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of activity. It can also be combined with a complete series of applicator modules fit for the most diverse labeling and identification requirements. The electronic control of the new PandA® series has a PLC with a Touch Screen operator interface. X-STICKER® is the latest, introduced during Ipack-ima 2012 that revolutionized the manufacturing concepts of automatic labelers. X-STICKER® combines real low-cost technology with an attractive design and technical solutions able to meet with the
to control applications up to 80 m/min at a rate of
request for low-speed label application solutions.
more than 900 labels per minute.
For high-speed applications, the new models LA-
The second model is provided with an industrial print
BELX® RM e LABELX® PE4 really outstand.
engine that can personalize labels in line while adju-
The first model is equipped with double motorization
sting to the most extreme of packaging speeds.
THE DIFFERENCE IS IN the detail Labellers Print & Apply Labelling systems ™
20092 Cinisello Balsamo (MI) - ITALY
Tel. +39 www.itfoodonline.com 02 6125495 - Fax: +39 02 6600919 - www.labelpack.it - e-mail: info@labelpack.it www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com
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ACMA: INTEGRATED FLOW WRAPPING SYSTEM AT PMMI - CHICAGO
A
cma – a company of the Coesia Group – supplies complete lines that are able to cover the entire packaging and bottling process, produc-
ing the automatic primary and secondary packaging machines directly in-house, for the food, home &
and high speeds, for heat or cold sealable materials.
personal care, chemical and tea industries.
SP1 is designed for the bakery, confectionery and
In 2012, Acma was integrated, from a commercial
chocolate industries and is offered with modular-row
point of view, by Volpak, another company of the
distribution systems and infeeds with special belts for
Coesia Group and leading manufacturer and sup-
the different types of product to be wrapped.
plier of flexible package (pouch) forming and filling machines.
The new SP flowpack series can be equipped with
Acma and Volpak still maintain their own brand iden-
a recently developed system called “Acma Energy
tity, but they work synergistically on the marketplace
Management”: the aim of this system is to offer a re-
as one joint enterprise that is able to develop complete line projects, including the design of innovative packaging solutions. The product range offered by Acma-Volpak covers five different centres of competence, in relation to the individual merchandise sectors, such as FB Food & Beverage, PC / Personal Care, HC / Home Care, C / Chemical and P / Pharma. Acma will present at PMMI - Chicago - the latest version of its SP1 horizontal flowpack machine for single products or multipacks that works at medium
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markably energy-efficient
and SP2; the latter
machine that guarantees
features a pneumatic
tangible improvements in
film tensioning system
the use of the end custom-
that offers high per-
er’s power utilities, thus
formances compared
optimising consumptions,
with the conventional
reducing energy wastes,
roller tensioners; it is
cutting costs, maximising
also particularly suit-
line
able for fine and deli-
performance
improving
and
automation
cate films.
without compromising the overall efficiency: in other
We look forward to seeing you in Chicago, c/o
words a “responsible” use of the production line.
Coesia’s stand in the South Hall, Booth no. 1201,
Acma’s flowpack range is completed by models SP0
from 28th to 31st October.
FB
FOOD BEVERAGE
PC
PERSONAL CARE
C
CHEMICAL
P
PHARMA
ACMAVOLPAK.COM
HC HOME CARE
Integrated Flow Wrapping Systems PMMI CHICAGO 2012 28-31 October - Chicago Illinois - USA SOUTHwww.itfoodonline.com HALL - BOOTH 1201www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com A Company of www.itfoodonline.com Mezza Pagina ACMA.indd 3 Food Processing.indd 1
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THERMO FISHER SCIENTIFIC INTRODUCES CHECKWEIGHER RAPID AVAILABILITY PROGRAM Food Processors Can Now Take Delivery in About Four Weeks
T
hermo Fisher Scientific Inc., the world leader in
which feature a large variety of models, sizes and
serving science, today launched a new rapid
options, are known worldwide for their proprietary
availability checkweigher program in North
touch screen controls, ease-of-use and reliability.
America and Europe under its Yes! banner. Earlier
Until now, food processors facing immediate pro-
in the year, the company unveiled a similar program
duction issues have been forced to either find a
for its Thermo Scientific APEX metal detectors.
used checkweigher or borrow one from a different
Thermo Fisher developed the rapid delivery program
manufacturing line or facility.
to address a variety of time-critical issues ranging
The rapid availability program lets food processing
from crisis response for recalls to production disrup-
facilities take delivery of a configured checkweigher
tions due to equipment failure.
in approximately four weeks instead of the eight to
Manufacturers can order checkweighers from either
twelve weeks common industry-wide.
the Thermo Scientific VersaWeigh or Versa GP line,
“Food processors do not have the luxury of waiting
depending on where their production facility is lo-
more than a month to receive equipment to address
cated.
their checkweighing issue.
The VersaWeigh and Versa GP checkweighers lines,
When a problem presents itself, it is critical that a solution be found immediately. This is why we have expanded the YES! program to include checkweighers,� explained Volkert Jan Hage, product manager, checkweighers, Thermo Fisher. In addition to addressing crisis issues, the YES! rapid availability program helps minimize the impact of production line shutdowns or startup delays due to checkweigher supply issues. The VersaWeigh is available in 12 different configurations and belt widths ranging from 100mm to 400mm. The Versa GP is available in four configurations (including a pharmaceutical model) in belt widths up to 200mm.
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Machines and complete systems for the food industry
T
ECHNO D, designs and produces directly every product that sells, and it’s independent of any
TECHNO D has 2 distinct departments: STANDARD production , where delivery speed is guaranteed
commercial group.
This skill allows to create customized machines and
CUSTOM production, where we project ma-
plants, that every day show a great reliability and
chines and systems meet your ideas. Today the
maintenance savings from our many satisfied cu-
company can boasts a great experience on food
stomers. TECHNO D high quality construction is
packaging, weighing and processing. TECHNO D
certified with 24 month manufacturer’s guarantee,
designs and builds individual machines and com-
which covers all components.
plete systems for all FOOD industries.
PACKAGING MACHINES FOR DRY, FRESH AND FROZEN PASTA
MAP packaging plant
Multihead weigher for fresh and stuffed pasta
Semiautomatic weigher for pasta
Trays MAP packaging
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PACKAGING MACHINES FOR BAKERY Semiautomatic weighing plant for bakery
Inclined plant with multihead weigher
Packaging machine for taralli
Packaging machine for bakery
PACKAGING MACHINES FOR CONFECTIONERY
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KOMPAKT SMALL integrated solution is the right so-
The plant is available in vertical or inclined 40° ver-
lution for small and medium companies who wants
sions, made in painted or stainless steel.
a complete and compact packaging line (thanks to M1 or S1 weigher that is directly mounted on the vertical form fill seal packaging machine) or simply for anyone who is new to the automatic packaging and weighing’s world. The plant enclosed all the available features and options mounted on the big packaging lines and also incorporates high quality standards that guarantee perfect packs, weighing precision, low maintenance and easy management of the line. The use of CEE components and equipments are a guarantee and a TECHNO D prerogative for a better quality product.
YOU DESIGNED THE MACHINE.
We show it in 3D. promote your product display its features demonstrate its benefits
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VOLUMETRIC FILLING SYSTEMS FOR READY MEALS
FILLING MACHINES The MPF volumetric fillers deposit par-
MPFSC-120-01 Model Filling machine
faster changeover, tighter accuracies, and increased cleanliness
ticulate products such as: cooked pasta
of fill, resulting in less down time.
(short & long goods: spaghetti, linguini,
The systems can be installed ei-
macaroni, couscous, etc.), cooked/IQF
ther over an horizontal or vertical
rice, various fruits and vegetables, re-
bagging machine such as vertical
frigerated salads, surimi, etc. into many
form-seal
types of containers (trays, plates,
in line or rotary pouch machines
cups, bowls, cans, bags, jars, etc.)
utilizing
at speeds from 10 to 120 containers
as well as numerous horizontal
per minute. It is well suited to run in the
pouch thermo-form systems where
environment found in plants producing
multiple pockets (pouches) come
frozen dinners and entrees as well as fresh
up each cycles.
products.
The Multi-Fill filling systems are the
machines; pre-formed
horizontal pouches;
The filling systems have been developed with the
most versatile and flexible systems on the market
food processors in mind. The compact design re-
both for products handled and for various pouch
sponds to the needs of food processors with limited
equipment manufacturers.
space on their production lines. The systems can be
The systems can be installed either over an hori-
quickly cleaned in minutes, ready to fill a different
zontal or vertical bagging machine such as verti-
product with no or few change parts. The incorpora-
cal form-seal machines; horizontal in line or rotary
tion of new technology into the MPF fillers allows for
pouch machines utilizing pre-formed pouches; as well as numerous horizontal pouch thermo-form systems where multiple pockets (pouches) come up each cycles. Also on display will be our NEW Precision Volume Adjustment Option for the MPF fillers. This enhancement allows 20
MPFMP-060 Model Semi-Automatic Filling Machine
times more resolution thus increasing accuracy by fine tuning the adjustment of the fill volume. Conversions fit all existing Multi-Fill MPFS knife assemblies, and can be done easily in the field. The machines
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M
Y
CM
MY
CY
CMY
K
FILLING SYSTEMS
速 C
Makes Light Work of Hard-to-fill Products
www.multi-fill.com / sales@multi-fill.com Building B, 4343 West 7800 South West Jordan, Utah 84088 USA Phone 801. 280.1570 / Fax 801. 280.4341 See us at Pack Expo, Chicago, IL (USA) Oct. 28-31, 2012, Booth E-7903 EMBALLAGE, Paris (France) Nov. 19-22, 2012, Stand 5a D128
Special
have been redesigned to better respond to evolving
SC fillers or as a stand alone
customers and industry standards to improve sani-
unit in combination with a scal-
tation, cleaning, safety, maintenance, and opera-
ing/weighing or counting ma-
tional efficiency.
chine as an example.
DISTRIBUTION SYSTEMS
BULK RICE FEEDING SYSTEM
Multi-Fill has recently developed and installed in
The bulk product feeding system is designed to pro-
the UK, France, Ireland, Spain and the USA sev-
vide a method for controlled dispensing of a prod-
eral models, MPFSC-120-01, with 2 and 4-position
uct in bulk, such as a 200 liter bucket, into a fill-
as well as a10-position distribution systems to fill
ing machine or conveyor. It is flexible and can run
noodles, fried rice, surimi and many other products
products from cooked rice, couscous, cooked pasta
into containers in various multiple lanes conveyor
(short goods) at an output of zero to 3,600 pounds
systems.
per hour, depending upon the nature of the product. The bulk feeder can be fed with a post dumper, conveyor, or chute from a second floor or high platform supplied by the customer. Coordinated with the filling machine, the bulk feeder system deposits the right amount of product onto the belt. It speeds up and slows down as the filler and whole line increase or decrease in speed, maximizing the amount of product deposited onto the belt. A product level sensor can be positioned in the filler hop-
MPFSC-120-01 with Bulk feeder for cooked rice
per to detect the level of product . Benefits of adding a bulk feeder include: No screws to damage the product Reduction in problems such as tunneling and damage to the product common with augers or convey-
They efficiently distribute the products into the con-
ors and other bulk product transport devices
tainers at up to 13 to 15 cycles per minutes. From
First in, first out product flow through the feeder
one discharge point, the doses are distributed into
Easy-to-clean design with lift out parts, lift off drip
2, 4, 6, 8 or 10 pouches depending on the pat-
pans, swing away safety covers, and major compo-
tern selected. This principle can also be applied to
nents remain attached in cleaning position (no tools
the in-feed supply of a series of vertical pouch ma-
required)
chines. The distribution systems can be used with our MPF-
Quick release components and guards for easy access.
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LANEX PACKAGING A reliable partner for the food industry
A
s a specialist with personal approach, we can
house test shop where it is possible to perform all tests
boast of many innovations in our product groups
of mechanical properties of input materials. Audits of
which have arisen from requirements of our cus-
suppliers, performed regularly according to defined
tomers as well as in-house invention, development and
criteria, are a matter of course. All components of the
improvements.
bags are made of “virgin” polypropylene or polyethylene.
Food industry
Our standard is a specific inspection of every single
One of the industrial branches that we provide with
bag intended to be used with foodstuffs. This inspec-
our products is the food industry. We react to the
tion includes not only a thorough examination of the
needs of this industry by taking special measures as
bag on an illuminated table but also an inspection
continual improvement of the level of cleanliness and
with metal detector.
hygiene in the production shops, increase of qualification and training of employees, new certifications, but also thorough continuous inspection of all production processes in terms of maximum prevention of contamination of our products. No less important activity is the careful and consistent selection of suppliers of input materials for our production. In order to maintain cleanliness of production shops, we work in conformity with standards that are known in the world as the 5S system. As to the minimization of the risk of product contamination, we follow internal methodical instructions that are in conformity with HACCP standards, both in the field of personnel (hygienic clothing, catering, personal hygiene, training of employees) and in the field of identification and control of the so-called critical points. The aspects of the internal arrangement of the plant have also been solved – as, for instance, a closed circuit of personnel migration within the production plant, the so-called Hygienic Loop. Lanex Packaging is equipped with an accredited in-
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Thanks to the measures already taken, Lanex Packag-
that bag. This way of individual responsibility for work
ing holds a Certificate of Sanitary Safety for its prod-
is an important and effective tool in the quality assur-
ucts which already includes requirements of the Com-
ance process.
mission Regulation (EU) No. 10/2011. In our effort to meet the requirements of the market
Manufacturing programme
as much as possible, we are continuously improving
Lanex Packaging is able to meet the requirements
our work. One of the intensively pursued objectives
even of the most demanding customers. In addition to
taken for this year is the certification according to EN
standard bags made of polypropylene and LDPE lin-
15593 (Production of Packaging for
ers, we can
Food-
offer also inner liners with barrier
stuffs) the realization of which is ex-
properties. These are liners with
pected in the second half of 2012.
EVOH, polyamide or aluminium
Our efforts get back to us in form
layer which lends barrier proper-
of successful audits by many cus-
ties as moisture, oxygen and gas
tomers who express their utmost
proofness to the bag. These mul-
satisfaction with the results of their
tifunctional barrier properties of
audits. Lanex Packaging can be
the sheets are achieved by co-ex-
found in lists of approved suppliers
trusion of combinations of special
of many leading food-processing
polymers used in the sheets. Thanks
companies.
to them, the sheets are resistant, do not let oxygen, gas and moisture
Quality assurance
through, and have good mechani-
We realize that assurance of con-
cal properties: strength, flexibility,
stant quality of production is a top
formability. The sheets are carefully
priority matter, so we pay maximum
selected, purchased, formed and
attention to this question. In addition to
designed for our products by us.
the ISO 9001 certificate which we consider to be
Bags with such sewn-in, inserted or glued-in liners are
the lowest possible level for manufacturers of pack-
suitable for packaging of products with requirement
agings not only for foodstuffs, Lanex Packaging has
for resistance to the environment, especially packag-
taken, by means of internal rules, additional measures
ing of food additives and feed, or hygroscopic granu-
leading to achievement of the best results in this field.
lates and other chemical products.
In addition to the three-level inspection of quality of
LANEX Packaging with its team is ready to supplement
production, Lanex Packaging has applied the system
the range of flexible containers offered by it with ad-
of the so-called full traceability. It means that it is pos-
ditional products that will be manufactured in conform-
sible to trace back to every single material that had
ity with requirements that need specialized approach,
been used for production of any particular bag by
invention and involvement and thanks to which the
means of the SAP system. It is possible also to find all
company remains an important player in the industry
persons who had been involved in the production of
of technical textiles.
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Leading European manufacturer of flexible packagings designed for specifically arduous applications with 25 years of experience • Development, production and sale of four-point flexible intermediate bulk containers, container liners, bags for liquids, sewing threads and woven webbings • Production of flexible containers with LDPE liners and inner liners with barrier properties – with EVOH, polyamide or aluminium layer • Geographical position in the heart of Europe contributes to prompt deliveries just in time • Food approval production according to ISO 9001 and in conformity with HACCP standards • Personal approach and high quality.
LANEX Packaging s.r.o., Hlučínská 93, 747 23, Bolatice, Czech Republic, Phone: +420 553 751 111, Fax: +420 553 751 347, E-mail: lanex@lanex-packaging.cz
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Special
ACM ENGINEERING: ELECTRIC MOTORS AND GENERATORS HIGH QUALITY
A
CM Engineering, placed in Italy in Bardello (Varese), produces high quality synchronous permanent magnet motors and generators in
the following merchandise categories: 1) Compact brushless servomotors 2) Hollow shaft servomotors 3) Direct drive servomotors 4) Torque servomotors
Hollow shaft motor
5) Axial shifting shaft servomotors
Characteristics:
6) Synchronous permanent magnet roller servomotors
In addition to standard production ACM Engineering
7) Generators for wind turbines
is able to produce customized product on customer
8) Permanent magnet synchronous motors and genera-
demand, in limited edition also.
tors for naval applications
The Company is ISO 9001-2000 and UL certified.
9) Motors and generators for automotive
ACM products could be used in the following fields: Industrial automation Machines tools Robotic and servocontrols Textile machines Wood manufacturing machines Sewing machines Packaging machines
Direct drive torque motor
Machines for glass processing Printing machines
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Serigraphic machines Machines for sheet metal processing Generators for wind farms Motors for automotive applications Motors for naval applicationsd. Torque servomotor Flexographic machines Roller brushless servomotors for conveyor belts Machines for gold processing Machines for food industry and farming Machines for plastic processing Machines for marble processing
Brushless servomotor
CERTIFICAZIONI
Produces high quality synchronous permanent magnet motors and generators in the following merchandise categories: Compact brushless servomotors, Hollow shaft servomotors, Direct drive servomotors, Torque servomotors, Axial shifting shaft servomotors, Synchronous permanent magnet roller servomotors,Generators for wind turbines, Permanent magnet synchronous motors and generators for naval applications, Motors and generators for automotive DIRECT DRIVE TORQUE MOTOR
BRUSHLESS SERVOMOTORS
HOLLOW SHAFT MOTOR
COMPACT BRUSHLESS SERVOMOTORS
TORQUE SERVOMOTORS
ACM ENGINEERING SPA 21020 BARDELLO (VA) - Via Don A. Camera, 25 - ITALY - Phone +39.0332.731088/731064 - Fax +39.0332.730380 Website: http://www.acmengineering.it - Email: info@acmengineering.it ACM_ing.indd 1
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SCHIB PACKAGING – NEW SOLUTIONS FOR BISCUITS AND CHOCOLATE WRAPPING
T
ecla Schizzarotto President and CEO of Schib
I have chosen to do so with few words and many
Packaging says: “Welcome to the world of
images. Words are not necessary: we must leave
Schib!
room for sensations, for emotions. When you finish
I would like to help you appreciate all its nuances.
reading this, I would be happy if you said: “It wasn’t
I would like to help you perceive the spirit, the com-
what I expected”.”
mitment, and the enthusiasm behind our work. I would like to be able to accompany you through
FOCUS ON: ELECTRONIC BUISCUIT FEEDER
the pages of this magazine and pique your curiosity.
Electronic biscuit feeder designed to receive the incoming products and transfer the piles of biscuits into the in-feed conveyor of the wrapping machine. Speeds up to 400 packs per minute.
SCHIB PACKAGING S.P.A. produces horizontal flow-packing machines as well as automatic feeders and automated wrapping systems. They offer innovative and reliable solutions tailored to customer’s actual needs. FOCUS ON: CHOCOLATE BARS Modules with vision system for rows of chocolate bars. They have developed applications for the food and confectionery industry, focusing on candy, lollipop, chocolate, biscuits, snacks, bread and bakery products, through to other food industries such as meat, fish, sausages and cold cuts, cheese and produce. Their range includes Modified Atmosphere Packaging machines.
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CONGALSA: MORE PRODUCTION SAFETY WITH METAL DETECTORS AND CHECKWEIGHERS
T
he market leader of deep-frozen foods reinforces its
duces a wide range of deep-frozen paste, i.e. natural
production security by incorporating all-in-one solu-
products based on fish and seafood. Product quality
tions consisting of metal detectors and checkweighers
and the production itself is prime concern of CONGAL-
of the OCS Checkweighers company. CONGALSA´S
SA. During the production, CONGALSA performs con-
clients in the field of distribution guarantee top product
stant controls, i.e. with OCS checkweighers detecting
quality and therefore offer full protection of the brand im-
contamination via metal detectors and X-ray systems. All
age. The benefit is obvious: 100% statistical production
processes are audited and CONGALSA is ISO 9000,
control and the rejection of defective products guarantee
BRC, ISO 14000 and EMAS certified. Just recently,
maximum reliabil-
CONGALSA has incorporated two new OCS check-
ity. As a result, with
weighers, the HC-MDi, which both combine product
OCS equipment,
weighing and metal detection. Due to their logical sys-
CONGALSA ob-
tem menus which can be operated from the control unit,
tains
these checkweighers are very easy to handle while pro-
maximum
throughput
rates.
duction, reporting and statistics are covered in one step.
OCS checkweigh-
The checkweighers dispose of two independently work-
ers reliably work in
ing rejection systems; one is responsible for the weight,
environments with low temperature and a high degree
the other for metal detection. The weight control function
of humidity. CONGALSA started at the beginning of
of the HC series is very exhaustive. The Weigh Cell is
the Nineties and is a specialist in the development of
mounted on a massive block and the frame consists of
pre-cooked products based on fish. Since then, CON-
a massive construction
GALSA’s has become an excellent manufacturer thanks
that guarantees the
to the policy of constant investment and continuous prod-
stability of the product
uct improvement. A very capable team of experts with
and absorbs possible
their large know-how together with a good infrastructure
external
and advanced machinery (like the checkweighers of the
The whole unit is made
OCS company) made CONGALSA a pioneer amongst
of stainless steel. The
the Spanish companies in this sector. Permanent innova-
patented conveyor belts also absorb possible external
tion and commitment for quality and best service con-
disturbances and the servomotors guarantee a silent,
tributed to their presence in the most discerning markets.
quick and secure transport. Thus, these checkweighers
Today, more than 60 active clients in more than 25
with sizes of 290 x 130 x 28mm, weight of 500g and
countries are part of their customer base. CONGALSA
a velocity of 90 products per minute have been rated
is manufacturer of pre-cooked products and also pro-
with great satisfaction. The principal element
vibrations.
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HC-MDi – combination of checkweigher and metal detector
of the machine, the
the HC series can be extracted by a USB port, loaded/
Weigh Cell is based
saved on a memory stick, pen drive, hard disc, etc.
on EMFR technology
and then downloaded on a conventional computer for
(Electro
Magnetic
reading. When Mr Eric Larguet, Industrial Director of
Force Restoration) surpassing basic strain gauge from
CONGALSA, decided for checkweighers on a high
other fabricants by far. With this technology, CONGAL-
tech-nological level, he did not hesitate to contact OCS
SA can easily adjust the margin of discarded products
Checkweighers: “We based our decision on the veloc-
by assuring the reliable rejection of incorrect products
ity, the precision, the stability of weighing, the low main-
and thus obtaining stable product weights. The main
tenance costs, the documentation of the process and
function of the checkweighers in the production of
the technical service.” And these are exactly the keys
wafers and deep-frozen paste can be resumed as fol-
to success! Furthermore, the involvement of the opera-
lows:100% of the production process can be controlled
tor in the new technology took place without difficulties:
statistically; traceability of the weights; real-time informa-
the graphic visualisation of the color touch screen helps
tion of adjustments in the production line.
the production staff to familiarise rapidly with this new
The whole merged information in the checkweighers of
technology.”
INTERPACK 2014 WITH A NEW TRADE FAIR PRESIDENT Friedbert Klefenz, Chairman of the Managing Council of the Packaging Technology Division of Robert Bosch GmbH, is the new interpack President. He was unanimously elected President at the first meeting of the interpack 2014 Advisory Council. The positions of Vice President are held by Christian Traumann, Managing Director of MULTIVAC Sepp Haggenmüller GmbH & Co. KG, and Bernhard Borgardt, Managing Director of Ostedruck Bernhard-J. Borgardt GmbH &Co. KG, President of European Plastics Converters (EuPC) and board member of Industrievereinigung Kunstoffverpackungen e.V. (German Plastics Packaging Industry Association) and Gesamtverband Kunststoffverarbeitende Industrie e.V. (Federation of the German Plastics Processing Industry). The constitutive meeting of the Advisory Council of the world’s most important event for the packaging sector and the related process industries marks the start of the phase of preparing the specific themes of the fair and of its strategic orientation. “Interpack owes its prominent position not least to the excellent and constructive cooperation with the Advisory Council. Thanks to its close contacts with the sector, the fair accurately targets
the needs of exhibitors and visitors alike,” says Werner Matthias Dornscheidt, President and CEO of Messe Düsseldorf. Two of the already approved themes of the programme accompanying interpack 2014 are the INNOVATIONPARC PACKAGING (IPP) on the subject of SAVE FOOD and the METAL PACKAGING PLAZA. At the IPP 2014, packaging designers and industry will come together to work on intelligent solutions to help reduce global food loss. After its premiere at interpack 2011, the METAL PACKAGING PLAZA will again be a point of convergence for the international metal packaging sector and the associated supply industry. The subject of SAVE FOOD was expressly welcomed by the members of the interpack Advisory Council. “In the coming years, the packaging sector will be strongly affected by growing internationalisation. This also implies an even closer meshing of machines and systems with packaging materials. SAVE FOOD is the chance to demonstrate the sustainability of packages – in terms of technology and materials – on the international level,” Klefenz underlined in his inaugural address as interpack President.
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WIRTSCHAFTLICHE VERPACKUNGSKONZEPTE
A
uf der FachPack in Nürnberg demonstriert GEA
ger effizient umgesetzt werden können. Die Tiefzie-
Food Solutions auf rund 110 m2 in Halle 8, Stand
hmaschine ist für mittlere Produktionskapazitäten bis zu
8-335, investitionssichere Konzepte rund ums Be-
150 Packungen in der Minute ausgelegt. Sie punktet
laden, Aufschneiden und Verpacken. Außerdem wird
durch eine hohe Maschinenverfügbarkeit, Flexibilität und
GEA Food Solutions als Teampartner der Robotik-Pack-
Bedienerfreundlichkeit. Darüber hinaus erfüllt sie höchste
Line im Rahmen einer Sonderschau in der Halle 3, Stand
Hygieneanforderungen. Die Maschineneffizienz kann
3-233, zeigen, welche Rolle eine Tiefziehmaschine und
sicht- und messbar gemacht werden. Dadurch lassen
ein Linienvereiniger bei der Synthese von Robotik und
sich hohe Kosteneinsparungen im sechsstelligen Bereich
Automation im Produktionsprozess übernehmen können.
pro Jahr realisieren. Der modular aufgebaute Linienver-
Die Sonderschau auf der FachPack steht diesmal unter
einiger zeigt als sogenanntes ‘End-of-line’-Aggregat die
dem Motto, wie vielgestaltige Convenience-Produkte
Linienkompetenz des Hauses. Er wird für den wirtschaftli-
hygienisch einwandfrei hergestellt und marktgängig ver-
chen und schnellen Abtransport der Packungen von einer
packt werden können. Das gehört zu den schwierigsten
Tiefziehmaschine wie der CFS PowerPak eingesetzt und
Aufgaben, die in der Lebensmittelindustrie zurzeit zu be-
kann damit an Stelle des klassischen Abtransportbandes
wältigen sind.
eingesetzt werden. Mit dem vollautomatischen Linienver-
Die Teampartner der Robotik-Pack-Line haben eine vol-
einiger werden Maßstäbe in Sachen Leistung, Kostenef-
lautomatische Fertigungslinie konzipiert, bei der ver-
fizienz und hygienischem Design gesetzt.
schiedene Vereinzelungs-, Dosier-, Kontroll-, Abpack-, Versiegelungs- und Kennzeichnungssysteme mit Robotern Hand in Hand arbeiten. Bis hin zur fertig verpackten und für den Weitertransport gesicherten Palette wird alles automatisch erledigt. Der
Teampartner
GEA Food Solutions zeigt anhand eines Thermoformers erPakRT
Pow-
zusammen
mit einem Linienvereiniger PowerGuide wie unterschiedliche Anforderungen bei einem Linienvereini-
Wirtschaftliche Verpackungskonzepte von GEA Food Solutions: Thermoformer PowerPak RT mit Linienvereiniger PowerGuide
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03/09/12 15.59
Preserving industry
meat
vegetable
COMPACT LETTUCE DRYING TUNNEL DELIVERED TO MALAYSIA, HIGH-LEVEL LETTUCE CULTIVATION Sormac has become one of the leading suppliers for leafy vegetable processing equipment in the world. One of the major disciplines of leafy vegetable processing is the drying of the leaves
A
nyone who mentions Genting Highlands in Ma-
Low moisture content and little damage
laysia, immediately thinks of the well-known Ca-
During a visit to a lettuce processor in his native coun-
sino, the only place in the country where gam-
try, Julian Roe saw a Sormac air drying tunnel. Instantly,
bling is allowed.
he was convinced that this was the ultimate solution to
However, Genting Highlands has more to offer: at
his problem. Drying using dry air at a low temperature,
an altitude of 4,000 feet and scarcely 400 km from
also with respect to thin kinds of leaf, achieves lower
the equator, pioneering spirit, ingenuity, but above
moisture percentages than can be achieved through
all perseverance have achieved something special.
mechanical drying. Damage caused by mechanical
Since 1994, the com-
drying is prevented leaving
pany Genting Garden,
a fresh looking leaf, and
under the inspiring lead-
not a withered one as hap-
ership Julian Roe, who
pens when heat is used to
was born in England,
dry. Julian Roe: “Genting
has cultivated various
Garden
varieties of lettuce here
that is served in the first
under exceptional cir-
class of prominent Asian
cumstances.
Indeed,
airline companies. As far
greenhouse hydropon-
as quality is concerned,
ics under tropical condi-
no compromise is accept-
tions is not exactly com-
able!�
monplace.
However, there were also
In parallel with the culti-
complications. Air drying
vation of lettuce, Gent-
tunnels are big and the
ing Garden also paid
special transport route to
much attention to pro-
the highlands of Malaysia
supplies
lettuce
cessing it. The lettuces grown here are high-quality,
set limits to the width of the tunnel. For this reason,
but they are more delicate than elsewhere in the
Sormac was asked to restrict the width of the tunnel
world. Both washing and drying this tender lettuce,
to maximum 2.40 m. This was no easy task for the
therefore, has to be done with the highest possible
Sormac engineers, but they succeeded in building a
care.
compact and yet well-accessible tunnel within the re-
Consequently, mechanical drying by centrifuge is not
quired width. The upper and lower parts could also
the obvious option.
be separated enabling transport in 40ft containers.
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07/09/12 17.26
Preserving industry
meat
vegetable
Practice In September 2011, the 1,000 kg/h capacity tunnel, together with a new Pulstar 100 washer and a number of belts, was installed by a Sormac technician. The required cooling equipment was supplied by a local firm. After some modifications to the operating software, the line was put into operation. From the start, the expectations with regard to a low moisture content were fulfilled. Also with light varieties of lettuce such as romaine and rocket, mois-
convenience market with the best quality and we will
ture values under 1% were measured. But certainly
continue this way.” With these convincing words, Ju-
equally important: the lettuce looks wonderfully fresh
lian Roe said goodbye to Sormac Area Sales Man-
and attractive. “This result is the basis for us to further
ager Roy Lemmen at Kuala Lumpur airport.
expand our marketing policy, namely supplying a premium-quality product to our demanding customers.
How does an air drying tunnel work?
The initial reactions from the market were enthusias-
The product is first de-watered on a de-watering belt.
tic, confirming that this risky step has been the right
Then it passes through the drying tunnel in an up-
decision. You can only win over a developing, fresh
wards directed air stream, floating between two mesh belts. Moisture is extracted from this current of air in a cooler. In a second heat exchanger, the air is heated slightly enabling it to absorb water from the lettuce when it passes. Due to the evaporation of the moisture on the surface of the leaf, the lettuce hardly heats up. During the last part of the process, the lettuce is cooled once again, leaving the tunnel at a temperature of approximately 3°C. An external heat pump cools and heats the air.
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20/04/12 11.35
Preserving industry vegetable
meat
PROFESSIONALISM, QUALITY AND CONSISTENT HARD WORK HAVE EARNED THE F.B.L. TRADEMARK WORLDWIDE RECOGNITION AND ADMIRATION
T
hanks to forty years of experience, F.B.L. is now a leading company in the glass and metal packaging industry (jars, bottles and tins) for food products such
as jam, honey, tomatoes and tomato products (sauces, pureed tomatoes, tomato paste, ketchup), foods preserved in oil, pickles, fruit juices, mayonnaise, etc… F.B.L. is specialized in the manufacture of the following machine: Automatic depalletizer totally build-up in stainless steel AISI 304, for empty containers as metal cans, glass jars and glass bottles. Blower machine (universal or twist model) totally bu-
Rotative vacuum filler totally build-up in stainless steel
ild-up in stainless steel AISI 304, suitable to clean by
AISI 304 and AISI 316 in the parts in contact with
air or water or steam injection, the inside part of empty
food product, suitable to fill under vacuum preserving
containers as metal cans, glass jars and glass bottles.
liquid as olive oil, sunflower seed-oil, saltwater, vinegar,
Linear vibrating filler machine totally build-up in
syrup, etc…
stainless steel AISI 304, suitable to fill glass jars and
Rotative piston filler totally build-up in stainless steel
metal cans with food products as olives, small onions,
AISI 304 and AISI 316 in the parts in contact with food
cucumbers, artichokes, capers, mushrooms, cherries,
product, suitable to fill thick or semi-thick food products
mixed vegetables, fruit salad, etc…
as jam, tomato paste, honey, sauces, cream, ketchup, mustard, mayonnaise, etc… Linear capping machine totally build-up in stainless steel AISI 304, suitable to close under vacuum by steam injection, glass jars/bottles provided by twist-off metal caps of different size. Tunnel pasteurizer-cooler totally build-up in stainless steel AISI 304, suitable for the thermic treatment of metal cans, glass jars, glass bottles filled by fruit juice, beer, jam, tomato paste, vegetables sauces, pickles, etc… Vacuum detector suitable to check if glass jars/bottles provided by twist-off metal caps with “safety button” are well closed with vacuum.
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10/09/12 09.37
Preserving industry
meat
vegetable
THE NEW MILK COLLECTING EQUIPMENT FROM ABO MAGYAR, TYPE V80 SPEED
A
bo Magyar has extended her range of products with a new metering system.
The new generation is called V 80 SPEED and was already introduced successfully at
is positively increased and useful for fuel saving and
the market. The measuring equipment has a licensing
therefore contributes to the protection of the environ-
up to 1.333 l / Min [80 m ³ / H] for steady pumping
ment . The continuous variable steering by mean of a
capacity and an upraised priming. Numerous custo-
Siemens S7 processor with own developed program
mers could make a picture to themselves from the speed
offers numerous costumers tailored extensions such as
increase and the time profit resulting from it. Milk collec-
data acquisition and transfer, automatic sampling system
ting trucks with the V80 SPEED measuring equipment
of different kinds... Driving of the equipment is perfor-
are since now more than ¾ years successfully in service
med either by means of a joystick type touch screen
in Germany and abroad. For priming, the measuring
or pushbutton panel. Sampling bins in different dimen-
system is equipped with an air-ejector placed at the hi-
sions, heated and/or cooled are also parts of the wide
ghest point of the arrangement, so that a foam separa-
range of our complementary products. Beside the new
tor can be cancelled. Through this technology payload
V80 SPEED metering system, further more reliable equipment’s are offered such as the V1000 S. system equipped with a vacuum pump and Max. Capacity of 1,000 l / min. , 60 m ³ / H. The continuous variable steering by mean of a Siemens S7 processor is also delivered on this system with all parameters registered on a SD chip. The same complementary equipment as for the V80 Speed are also available for this system. EC-Type examination certificate for the measuring system for milk. Certificate of conformity for the measuring system for milk
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Preserving industry vegetable
meat
A NEW GOAL IN THE WORKMANSHIP OF “HARISSA” PEPPER SAUCE PROCESSING
C
onfirming itself as a recognized leader in the
2. A special section of separation of the stem and the
planning and realization of installations for the
inside core with the relative seeds, drawing so only
production of “harissa” pepper sauce, the Pella-
the pulpy part of the pepper;
cini Sergio & Figli has recently furnished a completely
3. The partial concentration of the puree, got by the
automatic plant for the workmanship of 9.000 kg/h
refining machine with an automatic continuous evapo-
of fresh pepper to a note Firm of the North Africa,
rator, working to low temperature, in degree to exactly
specialized in such type of product, destined both to
check the parameters of trial, avoiding excessive times
the individual consumption and to the industrial sale,
of exposure to the heat, typical of the systems of tradi-
as semiworked.
tional cooking; 4. The automatic mixing of the pepper concentrate
In the case in matter, in accord with the Client, has
with the typical (pasta of garlic, spice and salt in dust)
been studied a notable updating of the traditional
ingredients, managed by programmer with PLC;
technology of process, in degree to satisfy the norma-
5. The following de-aeration of the product, so got,
tive more advanced in subject, and particularly those
and the consequent aseptic sterilization managed by
sent forth by the American organism of control FDA,
PLC so to automatically regulate the temperature de-
allowing the Client to commercialize the same product
pending from the mutable value of product pH, with-
on all the most important international markets in such
out adding chemical correctives, maintaining so the
way.
product conforming to its natural formulation;
Strongly of the experience acquired in over fifty years in this kind of workmanships, to the point to be become a point of sure reference, on the international market, for all the Producers of “harissa”, the Pellacini Sergio & Figli has so set up a new technology of process, whose salient points are constituted from: 1. The pell-mell unloading of fresh pepper directly from trucks into waterless receiving tanks, i.e. without hydraulic transport, equipped of transfer belt with relevant system of advancement;
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21-03-2011 11:13:58
Preserving industry
meat
vegetable
put in metallic drums, both for “harissa” sauce that the simple pepper concentrate as semiworked product destined to industrial uses. In both cases the parameters of the aseptic Sterilizer, relative particularly to the cooling of the product, are planned in operation according to the type of used packaging: with exit of the product to 90-92 °C for tubes and metallic cans and to 30 °C for aseptic bag/drum. The line develops the cycle of process 6. The management of the aseptic cooling according
in automatic and in continuous, in which the various
to the different kind of final packaging;
phases are constantly checked: this allows to clearly get a spicy sauce with a degree of optimal and
The line so furnished, installed and commissioned near
constant concentration and with superior qualitative
the Client, has furnished a product deprived of seeds
standard to those gotten in the past with the traditional
with natural red colour, creamy and appetizing to the
technologies.
taste, maintaining intact its fragrance of tastes, appreciated a great by the Client.
Nowadays these systems of traditional workmanship, developed in semi-automatic and put again to the indi-
From the initial pepper, of the characteristic red qual-
vidual ability of the employed operator, are still broad-
ity, having lengthened dimension of around 13-15
ly diffused; in such operational contexts, it is sure that
cm. for 3 cm. of diameter, have been got 4.000 kg /
the risks of contamination, the summary preparation of
h of sauce of “harissa”, ready to be sent to the filling
the pepper, as the system of crushing constitutes some
lines.
potential risks of lowering of the final quality of the product with consequent possible losses and remark-
All the parts of trial in contact with the product have
able economic damages.
been realised in stainless steel AISI 316. The new realization of line, projected and manufacBesides the characteristic packaging in metallic can of
tured by the Pellacini Sergio & Figli, establishes there-
1/6, ?, 4/4 and in aluminium tubes of 70 and 140
fore a new point of reference for this type of workman-
gr., destined to the domestic consumption, has been
ship, favouring the demands of modernity and quality
furnished the filling plant into aseptic bag by 200 kg.,
needed from the International Market at today.
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21-03-2011 11:14:01
Preserving industry vegetable
meat
FLEXIBILITY AND INNOVATION
P
ellacini Sergio & Figli S.a.s. is a manufacturing Company of machinery and process lines for fruit, vegetable and tomato well known world-wide for
the quality and reliability of its products. The Company is organized to develop three basic activity: the production of process machinery, plant engineering and
bit the new Centrifugal Extractor “MELTEMI� for
technological support.
cold processing of products with red skin and with
The proposed programme is able to meet all production
high tendency to oxidation. This machine is the result of the technological process developed from Pellacini Sergio & Figli S.a.s. allowing the cold-extraction of the juice without use of expensive inert gases, thus reducing the technological costs distinguishing the systems already present on the Market. Finally, on the side of aseptic filling, will be presented the new integrated aseptic system for half-thick and dense products with capacity of up to 6000 kg/h including two absolute innovations: An universal Filling Head that can use almost all aseptic
needs by offering the most appropriate technological
caps present on the Market.
solutions for the specific exigencies of the Market in
The possibility to configure two of said Filling Heads on
which the Customers has to compete.
aseptic mono-bloc to fill at the same time either 1.000
For the 2011 Edition of Cibus Tec, the Company will
litre bag or 220 litre bag thus solving the age-old pro-
present a preview of some innovations in the field of
blem to obtain high capacity and production flexibility
centrifugal separation and aseptic filling.
at low-cost.
In the first case we speak about a rotanting sieve Centrifugal Separator/Extractor, specific for high density products such as garlic, artichokes, potatoes, vegetables, berries and the similar products; such products, up to now difficult to refine with centrifugal separators, will be now processed at low cost and in condition of high efficiency by reducing significantly the waste rate. In the field of the centrifugal separator will be also exhi-
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Preserving industry vegetable
meat
BACONSLICER 702: SPECIAL HIGH-TECH SOLUTION FOR SECURE AND PERFECT PORTIONING OF BACON at the Anuga FoodTec 2012, Weber Maschinenbau presented a pioneering involute blade technology system to meet the demand for sliced bacon increasing throughout the world
I
n the Anglo-American area, bacon varying in nature
Balance further increases the yield
from country to country is part of the standard of the
A particularity of the Baconslicer compared with other
respective culinary culture. In Asia, it is even consi-
slicing systems is the fact that the machine can do com-
dered a delicacy. In Central Europe and in other parts
pletely without product grippers. This allows for loading
of the world the product enjoys an increasing popula-
the slicer continuously and with only minimum spacing
rity. To enable the food processing industry to react to
from the backside. Consequently, intervals in loading
this increasing demand for sliced bacon appropriately,
new products are all past history. The slicing throat width
Weber developed Baconslicer 702.
of up to 380 mm enables the processing also of broad products. The portioning unit of the system guarantees an absolute control over positioning and alignment of the sliced products. The slices can be arranged in most varied portion designs. As all Weber slicers, the 702 is controlled via an intuitively usable touchscreen. A maximum of food safety is realized by Weber by the ‘Weber Hygienic Design’. The housing of the slicer is designed in a way that impurity can be removed fast and conveniently and water can easily drain away. The loading conveyors can easily be removed for cleaning without the use of tools. To achieve even higher performance and flexibility, Baconslicer 702 can be
Interested visitors were welcome to convince themselves
extended by a lar-
of the outstanding performance of this system during the
ge number of mo-
Anuga FoodTec held in April in Cologne.
dules in the Weber
Baconslicer 702 is Weber’s response to the particular
product
challenges related to the slicing of bacon. Its involute
- ranging from the
blade technology based system achieves a performan-
Weber Food Robot
ce of up to 1,500 cuts per minute in idle cut mode. The
WFR to the Under-
system permanently monitors the gap between blade
leaver. For more
and slicing bar and automatically adjusts it when neces-
information about
sary. This ensures that portions of maximum precision
Weber, please visit
are produced with minimum give-away.
our website www.
The extension by additional modules such as the Visual
weberweb.com
portfolio
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23/04/12 16.19
Preserving industry vegetable
meat
PASSION, INTERNATIONALISM, RESEARCH AND SUBSTANCE
I
NDUSTRIE FRACCHIOLLA S.r.l., ISO 9001/2008
sons, who are strongly motivated to develop their
certified, is a leading company in Italy as well a
family business.
well-established International reality, specialized
Prompt and timely response to all customers’ urgent
in design and manufacturing of process equipment
requirements are the company’s top- priority matters,
for: CHEMICAL- PHARMACEUTICAL AND FOOD
possible thanks to an efficient and qualified techni-
INDUSTRY:
cal assistance assuring maintenance also during holidays.
Storage and Process Tanks:
Latest processing techniques, care for details and
Beer fermenters, crystallizers, dissolution vessels,
product reliability are some of factors that made “
heated and refrigerated mixing tanks, for any capac-
INDUSTRIE FRACCHIOLLA S.r.l.” worldwide famous
ity, for pasty, liquid, semi-.liquid, granulated products
and also a continuous increase of export.
and powder products. For over 40 years, passion, internationalism, research and substance have been the pillars on which the company has built its success. Industrie Fracchiolla is masterly managed and can count on: Manpower consisting of 100 employees; 20.000 m² industrial facility; Fleet of machines consisting of 40 vehicles and 4truck cranes; Comprehensive range of technologically advanced machines; The Company is run by the three Fracchiolla brothers and their
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31/08/12 11.34
Italstand: via Pizzo Camino, 47 - 24060 Chiuduno (BG) Tel. +39 035 4427228 Fax. +39 035 4427225 Italstand 2 : zona industriale - Francavilla Fontana (Br) Tel. +39 0831 843640 Fax. +39 0831 84360 Italstand Dep.to commercial Espana : Elche (E) Tel. +34 677990308 info.espana@italstand.it Italstand - Teko stand France : St - Denis La Plaine (F) T el. +0033 148224766 tekostand@gmail.com
News
in short
in short
THE COMPLETE PRODUCTION LINE: PREMIER FOODS CONFIRMS ITS CONFIDENCE IN OYSTAR – INCLUDING FINAL PACKAGING
A
lready making use of machines Gasti
from and
into the combined lidding and
OYSTAR
packing machine. Snap-on
OYSTAR
lids are applied and the
Hamba, the English food pro-
completed cups then placed
ducer Premier Foods is now
into preformed plastic trays,
making use of another piece
known as “flimsies”. If a tray
of equipment that handles
is not loaded completely, it is
everything up to final packa-
automatically rejected and tran-
ging, this time from OYSTAR A+F.
sferred to a removal station. In
Kirchlengern, Germany, July 9,
addition, the packaging system also
2012. Almost every family in Great Britain is familiar with custard produced by the Premier Foods brand “Ambrosia”. Founded in 1917, the
allows for the handling of other types of cups, for example cups without a snap-on lid into a variety of tray formats.
company is one of the best known food producers in the UK and is famous for its desserts. Since its launch,
Quality Assured
“Ambrosia Puds” have been filled into cups and sealed
The flimsy trays can then be packed in either shrink wrap
by OYSTAR Group packaging machines at the company
or flow wraps films. To ensure that the product can be
site in Lifton (Devon), England. As of now, Ambrosia Des-
subsequently tracked, the products are automatically la-
serts products will also be packed into trays and palle-
belled and inspected for legibility. Before the trays are
tized by OYSTAR machines, prior to distribution to the
fed into the layer plate type palettizer, a final examination
supermarkets.
using an X-ray inspection device ensures the highest pos-
The new, final packaging machinery from OYSTAR A+F
sible product quality.
takes the custard filled cups from an upstream OYSTAR
In addition to the OYSTAR A+F and OYSTAR Hamba
Hamba filling and sealing machine and places them
machines, Premier Foods also plans to make further use of an existing aseptic filling machine from OYSTAR Gasti, which is currently used for the production of the Ambrosia Puds. Based on the positive experience Premier Foods has enjoyed with all three OYSTAR suppliers, a new contract was awarded to OYSTAR A+F in April 2012, namely to develop and supply, as a turn-key solution, a complete final packaging line for new products to market in early 2013.
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31/07/12 13.54
News
in short
in short
VARVEL, MULTIPURPOSE GEARBOXES modularity-inspired series RN-RO-RV
Q
ualifying features of VARVEL’s RN-RO-RV gear-
modules allows a variety of inputs to fit a common
boxes (shaft mount, horizontal and vertical
output module and
to get the desired complete
bevel/helical) are:
unit in a few minutes.
six sizes, made of pres-
Recently launched and
sure cast aluminium and
marketed in more than
grey cast iron; two and
65 countries, the Series
three
reduction
RN-RO-RV outlines the
ratios in 30 standard ra-
strategic production of
tios; output torques from
VARVEL, aiming for high-
180 up to 3200 Nm;
er torques and lower ef-
case hardened gears,
ficiency losses through a
shaved or ground to the
continuous research and
best
development
stage
surface
finishing;
commit-
modularity and fitting to
ment. The widely used
any motor type with easy
worm boxes score a low
and simple operation.
efficiency
even
down
These the leading sales concept of VARVEL prod-
to 50% while bevel/helical drives are able to re-
ucts while on the technical side, the kit-concept
place them with a sensible saving with their 94% efficiency. A further on topic advantage was introduced by VARVEL: the flexible coupling type “G” replaced the usual key/keyway fit on motor coupling avoiding fretting corrosion, misalignment, angular backlash and did not alter gearbox overall dimensions, increased torsional rigidity and operational lifetime.
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31/07/12 13.53
News
in short
New range of vibratory motors for food processing
O
in short
LI Group is the world leader in vibration technology, with more than 250.000 industrial vibrators sold every year, that can be
used in numerous fields
Neue Elektrische Außenvibratoren speziell für die Lebensmittelindustrie
D
ie OLI Gruppe ist globaler Marktführer im Bereich der Vibrationstechnologie, mit jährlich über 250.000 verkauften Industrievibratoren,
die Ihre Anwendung in den verschiedensten Be-
of application, e.g.,
reichen finden, wie z.B. Vibration-
vibrating equipment
sausrüstung oder Material-
or flow aids systems.
flusskontrollsystemen.
Thanks to its global
Dank
presence
Präsenz mit 7 Produktion-
with
7
einer
weltweiten
manufacturing plants,
sanlagen, 16 Filialen und
16 trading subsidiaries and
36 Lagern, kann OLI gän-
36 warehouses, OLI is able to
zlich auf die Bedürfnisse
meet the customers’ needs in terms of quality, availability and support, any time, any
seiner
Kunden
bezüglich
Qualität, Verfügbarkeit und Service eingehen -
place.
egal wann, egal wo.
Since its foundation in 1961, OLI has been com-
Die Entwicklung marktorientierter Produkte hat seit
mitted to delivering market-oriented products.
Gründung des Unternehmens im Jahr 1961 ober-
The food processing industry has become an im-
ste Priorität.
portant business partner, and a good customer
die Jahre zu einem wichtigen Geschäftspartner
base is involved in research and development of
herangewachsen, und OLI kann einen guten Kun-
So ist die Lebensmittelindustrie über
continuous improved and specific
denstamm aufweisen, der stets in
solutions.
die
As a result, valuable OLI products
besserer und spezieller Lösungen
have found their application on
einbezogen wird. So wurden z.B.
conveying,
Anwendungen auf Förderungs-, Füt-
feeding,
screening
Forschung
und
Entwicklung
and sorting equipment.
terungs- und Sortieranlagen entwick-
In this sense, OLI is proud to pre-
elt. In diesem Sinne ist die OLI stolz
sent its new range of vibratory motors, specifi-
darauf, eine neue, speziell für die Lebensmittelverar-
cally designed for food processing applications.
beitung designte Baureihe präsentieren zu können.
Main features:
Haupt- Eigenschaften:
CLEAN: Special corrosion resistant construction
SAUBER: Korrosionsbeständige Konstruktion mit
*
follows to page 128
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News
in short
in short
*
follows from page 126
with stainless steel mass covers; SAFE: ExII2D Atex certification for use in hazard-
ous locations; FLEXIBLE: Wide range of voltages available in 50Hz, 60Hz and single phase;
Edelstahl-Deckeln; SICHER: ExII2D Atex Zertifizierung zur Anwendung in explosionsgefährdeten Bereichen; FLEXIBEL: Vielzahl an Ausführungen in 50Hz, 60Hz und Einphasenstrom;
PROTECTED: IP66 enclosure, tropicalized;
GESCHÜTZT: IP66 Schutz, tropenfest;
RELIABLE: Class F insulation class;
ZUVERLÄSSIG: Iso-Klasse F;
The new range covers applications that are not
Die neue Baureihe ist speziell ausgerichtet auf An-
perfectly suitable for the standard range, such as
wendungen, bei denen die Standardbaureihe nicht
use in salty atmospheres, operation of aggressive
geeignet ist, wie z.B. Nutzung in salzhaltigem Kli-
detergents, or applications that require highest hy-
ma, Verwendung aggressiver Putzmittel oder mit Ein-
giene standards.
haltungspflicht eines hohen Hygienestandards.
RPC SHARES A MOMENT WITH THORNTONS RPC Containers Blackburn and Halstead are supplying a bespoke jar and lid as a Christmas gift pack for Thorntons premium twist wrap brand ‘Moments’ - a selection of favourite flavours smothered in delicious milk chocolate, ideal for sharing but even better as a sneaky treat for yourself. There are six different varieties in this new pack format. Included are Soft Caramel, Creamy Fudge, Double Chocolate Croquant, Crunchy Praline, Orange Crisp and Chocolate Truffle, so it’s tough to pick a favourite. The 600g PET jar, conceived by Thorntons in conjunction with RPC Design, echoes the look of a traditional cookie jar to create on-shelf differentiation and promote the sharing nature of the brand. At the same time the glass-like clarity of the PET enhances the appearance of the attractive multi-coloured wrapped chocolates, which reflects the quality of the Moments chocolates. The jar has been designed to rest at a 45° degree angle making the large opening more accessible. The black polypropylene cap from RPC Halstead features a co-
lourful label and there are also labels in two recessed panels at either side, supplied by Thornton Print and applied on line by RPC Blackburn. A unique feature of the jar is that it is stackable in this angled position, enabling Thorntons to maximise in-store display in retail outlets, with pallets of the product positioned near entrances. To enable the jars to stack correctly, a recess in the base and a raised area on the top has been integrated into the design. “The twist wrap confectionery market is highly competitive, especially at Christmas, so we wanted to create a pack format that was modern and fresh with a nostalgic feel that would appeal to customers. It was also important that the pack format, conveyed the quality image with which Thorntons and the Moments brand is so closely associated,” explains Hannah Legg, Brand and Customer Marketing Director at Thorntons. “The RPC solution delivers on all these points and we are sure it will make an important contribution to the continued success of the Moments range.”
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Z 21-25/01/2012 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery
BIAS
congressi
russia
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on
SIGEP
east europe
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Z 8-11/05/2012 MILANO Convegno Mostra Internazionale dell’Automazione, Strumentazione e Microelettronica Conference International Exhibition of Automation, Instrumentation and Microelectronics
IBA
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Z 16-21/09/2012 MONACO Salone Internazionale per l’ind. della panificazione e della pasticceria International Fair for the Bakery and Confectionery Industry
INTERMOPRO
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ZEUS 29/01-01/02/2012 COLONIA Salone internazionale della subfornitura per l’industria dolciaria The international supplier fair for the confectionery industry
Z 14-18/05/2012 BARCELLONA Manifestazione Internazionale su Macchine, Impianti e Tecnologia per il Packaging International Packaging Exhibition
ZE 23-25/09/2012 DÜSSELDORF Fiere internazionali per i prodotti lattiero-caseari, alimenti surgelati, gelati, tecnologia, carne e salsiccia International Trade Fairs for Dairy Products, Frozen Food, Ice Cream, Technology, Meat and Sausage
IPACK-IMA
BTA
FACHPACK
15-18/05/2012 ZEUS BARCELLONA Salone per le tecnologie, i macchinari, le materie prime per l’industria alimentare, delle bevande e del packaging Fair for Technologies and Machines for the Food, Beverage and Packaging Industry
25-27/09/2012 NORIMBERGA Salone Internazionale su soluzioni e tecnologie per il confezionamento International Exhibition of technologies and solutions for the packaging
SPS/IPC/DRIVES/ ITALIA
ZEU 26-28/09/2012 CESENA Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola International Exhibition of Machinery and equipment for the Fruit and Vegetable processing
PROSWEET
HISPACK
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28/02-03/03/2012 MILANO Mostra Internazionale per l’industria del confezionamento International Exhibition for the Packaging Industry
EUROPAIN
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03-07/03/2012 PARIGI Salone Internazionale sulla tecnologia per la panificazione e la pasticceria International Show for the Bakery and Confectionery Industry
ANUGA FOODTEC
D STA0N A 0L8L HA CF BO
27-30/03/2012 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International Food and Beverage Technology Exhibition
EUS
US
ZE 22-24/05/2012 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector
EUROCARNE 24-27/05/2012 VERONA Manifestazione Internazionale sulle tecnologie per l’industria della carne International Trade Fair for the meatprocessing industry
MACFRUT
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S
IPA 21-25/10/2012 PARIGI Salone internazionale dei processi alimentari International exhibition for food processing
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meeting • events • fairs семинары • china • asia • middle east
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ENOMAQ
on
SAVE
congressi
east europe
ZEUS
24-25/10/2012 VERONA Mostra Convegno delle Soluzioni e Applicazioni Verticali di Automazione, Strumentazione, Sensori International exhibition for food processing
12-15/02/2013 ZARAGOZA Salone Internazionale del Macchinario ed Attrezzature per Cantine e Imbottigliamento International Exhibition of Machinery and Equipment Winery and Bottling
BRAU BEVIALE
INTERVITIS INTERFRUCTA
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13-15/11/2012 NORIMBERGA Fiera delle Materie Prime Tecnologie, Logistica e Vendita per la produzione e commercializzazione di birra e bevande Fair of Raw Materials, Technologies, Logistics and Marketing for production and sales of beer and soft drinks
EMBALLAGE 19-22/11/2012 PARIS NORD VILLEPINTE Salone Internazionale dell’imballaggio Exhibition for Packaging
VINITECH
ZEUS
ZEUS
27-29/11/2012 BORDEAUX Fiera internazionale sulla filiera vitivinicola International exhibition for vinegrowing and wine-producing sector
SIGEP
ZEUS
21-25/01/2013 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery
24-27/04/2013 STOCCARDA Fiera internazionale delle tecnologie per vino, frutta e succhi di frutta Technology fair for wine, fruit and fruit juices
IFFA
PACKOLOGY
DRINKTEC INTERBRAU
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16-21/09/2013 MONACO Salone Internazionale della tecnologia per l’industria delle bevande International Show for the Beverage Industry Technologies
ANUGA ZEUS
ZEUS
11-14/06/2013 RIMINI Salone delle tecnologie per il packaging e il processing Exhibition of Technology for Packaging and Processing
ZEUS
4-9/05/2013 FRANCOFORTE Manifestazione Internazionale sulletecnologie per l’industria della carne International Trade Fair for the meatprocessing industry
05-09/10/2013 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International Exhibition of food and beverages
PULIRE
HOST
21-23/05/2013 VERONA Mostra internazionale delle produzioni e delle tecnologie per le attività dell’igiene ambientale International exhibition of products and technologies for environmental hygiene
SIAB 25-29/05/2012 VERONA Salone Internazionale per l’ind. della panificazione e della pasticceria. International Fair for the Bakery and Confectionery Industry
18-22/10/2013 MILANO Salone tecnologico per la panificazione e la produzione di pasta e pizza Show for Bakery and Fresh Pasta and Pizza Industry
SIMEI
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12-16/11/2013 MILANO Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry
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s 24-27/01/2012 MOSCA Salone Internazionale delle macchine per imballaggio International Packaging Machinery Exhibition
SINO-PACK/CHINA DRINKTEC 07-09/03/2012 GUANGZHOU Fiera internazionale per il confezionamento, l’imballaggio e le bevande International fair for packaging, packing machines and beverage technology
INTERFOOD 03-05/04/2012 S. PIETROBURGO Salone Internazionale di prodotti alimentari, di bevande e ingredienti International Exhibition for food beverages and ingredients
CHINAPLAS
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on
UPAKOVKA UPAK ITALIA
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MODERN BAKERY 13-15/06/2012 MOSCA Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari International trade fair for bakery equipment and food ingredients ZEUS
ROSUPAK 18-22/06/2012 MOSCA Saloni internazionali per l’imballaggio alimentare ed industriale International Food and Industry Packaging Exhibition
PROPACK China 18-20/07/2012 SHANGAI Mostra internazionale delle tecnologie per l’industria alimentare e per il confezionamento International exhibition for the food industry and for packaging technologies
BEVTEK & BREWTEK China
WORLD FOOD MOSCOW 17-20/09/2012 MOSCA Salone Internazionale dei prodotti alimentarie delle bevande International Exhibition for Food and Drink products
AGROPRODMASH 08-12/10/2012 MOSCA Salone Intern. dei macchinari e delle attrezzature per il settore agroindustriale International Trade Exhibition of Machinery and Equipment for Agroindustrial industry
WORLD FOOD UKRAINE 31/10-02/11/2012 KIEV Salone Internazionale dei prodotti alimentarie delle bevande International Exhibition for Food and Drink products
FOODSIB&SIB PACK
18-21/04/2012 GUANGZHOU Mostra internazionale sull’industria delle materie plastiche International Exhibition on plastic and rubber industries
18-20/07/2012 SHANGAI Salone Internazionale della produzione di bevande e della tecnologia per l’imbottigliamento International Exhibithion for the beverage production and bottling technology
BAKERY CHINA
INPRODMASH
UPAKOVKA UPAK ITALIA
10-12/05/2012 SHANGHAI Fiera internazionale della panificazione e dell’industria dolciaria in Cina International Trade Fair for the Bakery and Confectionery Trades in China
11-14/09/2012 MOSCA Fiera Internazionale sulle tecnologie per l’industria alimentare International Specialized Trade Fair of Equipment and Technologies for Food Processing Industry
06-09/11/2012 NOVOSIBIRSK Salone Internazionale sulle tecnologie per l’industria alimentare e del packaging International Food Industry Exhibition
29/01/2013- 01/02/2013 MOSCA Salone Internazionale delle macchine per imballaggio International Packaging Machinery Exhibition
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our guests index advertisers
ACM ENGINEERING SPA 106-107 Via Don A. Camera, 25 21020 Bardello - Varese - Italy ACMA 74/95 Southlake Boulevard Richmond - USA BAKE OFF ITALIANASRL 59 Via Castelbolognesi, 6 44100 Ferrara - Italy BERTUETTI S.P.A. 40 Via Industria, 22, 24 24050 Torbole Casaglia Brescia - Italy BEUMER GMBH & CO. KG I COVER - 74/75 Oelder Strasse 40 59269 Beckum - Germany BS 22/25 Via Minozzi, 3/A 43100 Parma - Italy BONGARD, S.A.S 58/59 32 route de Wolfisheim 67810 Holtzheim - France CAVANNA S.P.A. 86/88 Via Matteotti, 104 28077 - Prato Sesia - Novara - Italy COSTACURTA 11 Via Grazioli 30 20161 Milano - Italy DOMINIONI PUNTO & PASTA SAS 15-19-26/27-39-51 Via della Repubblica 8/A 22075 Lurate Caccivio - Como - Italy
ut b o ...
AASTED 10 Bygmarken 9-17 DK-3520 Farum - Denmark
FBL 114/115 Via Rosa Augusto, 4 43038 Sala Baganza - Parma - Italy FRACCHIOLLA III COVER, 122 Str. Prov. per Valenzano km 1,200 70010 Adelfia - Bari - Italy
GAUDENZI SRL 67-68 Via Marco Polo, 29 35020 Albignasego - Padova - Italy GEA FOOD SOLUTIONS 111 P.O. Box 1 5760 AA Bakel - The Netherlands GENERAL SYSTEM PACK SRL 90/91 Via Lago di Albano, 82 36015 Schio - Vicenza - Italy HELPAN FORNI ITALIA 46-49 Via dell’Elettronica, 20 36016 Thiene - Vicenza - Italy
ITALPAN 32/35 Via Monte Pasubio 170 36010 Zanè - Vicenza - Italy ITALSTAND 123 Via Pizzo Camino, 47 24060 Chiuduno - Bergamo - Italy LABELPACK SRL 92/93 Via Ciaikovsky, 29 20092 Cinisello Balsamo Milano - Italy LANEX A.S. 103/105 Hlucínská 1/96 747 23 Bolatice - Czech Republic
DÜBÖR 20/21 Grüner Sand, 72 32107 Bad Salzuflen - Germany
LINPAC GROUP 83/85 3180 Park Square Birmingham Business Park Birmingham B37 7YN - UK
DVS SYSTEM SOFTWARE 76/77 Freiligrathstrasse 6-6a 58636 Iserlohn - Germany
LINX PRINTING TECHNOLOGIES LTD 100 Burrel Road, St Ives Cambridgeshire PE27 3LA - UK
ERREPAN 16-18 Via Terracini, 4 24047 Treviglio - Bergamo - Italy
LUCEO INSPECTION WORLDWIDE 80/82 Zart des Perrières 35770 Vern sur Seiche - France
EUROSICMA S.P.A. 70-73 Via Michelangelo Buonarrotti, 4/6 20090 Segrate - Milano - Italy
MAGYAR SA 116 13, Avenue Albert 1er 21004 Dijon Cedex - France
contacts
MONDI 102 Via Balilla, 32 24085 Romano di Lombardia Bergamo - Italy MONDIAL FORNI 60 Via Dell’Elettronica 1 37139 Verona - Italy MONO EQUIPMENT QUEENSWAY 50 Swansea West Industrial Park, Swansea, SA5 4EB. - UK MOUVEX 64/66 ZI la Plaine de Isles, 2 rue des Caillottes F-89000 Auxerre - France MULTI-FILL INC. 101 4343 West 7800 South Building B 84084 West Jordan - Utah - USA
OLI GROUP 126/128 Via Canalazzo, 35 41036 Medolla - Modena - Italy OYSTAR HOLDING GMBH 124 Lorenzstrasse, 6 76297 Stutensee - Germany PELLACINI OFF. MECC. SAS 117/120 Via Provinciale, 38 43038 Sala Baganza - Parma - Italy
PIETRO BERTO S.P.A. 41 Via V. Veneto, 43 36035 Marano Vicentino - Vicenza - Italy REAL FORNI 28-31 Via Casalveghe, 34 37040 Gazzolo d’Arcole - Verona - Italy RECORD SPA 8/9 Via Italia, 46 23846 Garbagnate Monastero, Lecco - Italy REVENT 61/62 PO Box 714 SE 194 27 Upplands Väsby - Sweden RONDO BURGDORF AG 42/43 Heimliswilstrasse, 42 3400 Burgdorf - Switzerland SANDORÈ SNC II COVER, 12/14 Via M. Summano, 58
36010 Zanè Vicenza - Italy SCHIB PACKAGING SRL 108 Via Sile, 22/28 ZI 36030 - Monte di Malo - Vicenza - Italy SIGMA 41/42 Via Artigianato, 85 25030 Torbole Casaglia - Brescia - Italy SITEP 6/7 Viale Enzo Ferrari, 6 44019 Voghiera Ferrara - Italy SORMAC 112/113 Huiskenstraat, 68 3848 Harderwijk - The Netherlands TANIS FOOD TEC B.V. 44/45 Zuiveringweg 26 8243 PZ Lelystad - The Netherlands TECNO PACK SPA 52/54 Via Lago di Albano, 76 36015 Schio - Vicenza - Italy THERMO FISHER SCIENTIFIC INC. 96 81 Wyman Street Waltham, MA 02454 TECHNO D SNC 97/99 Via Marche, 19 27029 Vigevano - Pavia - Italy TEKNO STAMAP S.R.L. IV COVER 55/56 Via Vittorio Veneto, 141 36040 Grisignano di Zocco - Vicenza - Italy TRAFILE TURCONI S.R.L. 63 Via Pisqurei 6 22020 Parè - Como - Italy WARVEL SPA 125 Via 2 Agosto 1980 n. 9 40056 Crespellano - Bologna - Italy WERNER & PFLEIDERER 36/38 von-Raumer-Str. 8-18 91550 Dinkelsbühl - Germany WEBER 121 Formeerstrasse 3 D-35236 Breidenbach - Germany WIPOTEC 109-110 Adam-Hoffmann-Strasse 26 67657 Kaiserslautern - Germany
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