Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102
Editrice Zeus - Vial Ballerini 66, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com
beverage & packaging MACHINES FOR FRUIT - VEGETABLE INDUSTRY
COP FP 1-17.indd 1
Facebook “f ” Logo
special
CMYK / .ai
n° 1-2017
12/01/17 16:30
PL4D melon and pineapple peeler
PL8 apple, pear, kiwi and peach peeler
Agrochemicals and health in good hands
Genetti S.r.l. Via Goldegg 2-A 39011 Lana (BZ) - Italy GENETTI ADV.indd 3
12/01/17 14:09
contents
1-38
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
39-61
JURAN METAL WORKS LTD Over 50 Years of Innovation for the Food Industry. pg. 4/6
PACKAGING
62-85
NEWS
86-104
SAPPI
T E C H N O L O G Y
exhibitions
NO MINERAL OIL IN FOOD. pg. 39/43
T E C H N O L O G Y
Drink
TECHNOLOGY
Albrigi Technologies, TEC HN OLOGY food processing plants
N. 4-2016
TECHNOLOGY
Albrigi Technologies, food processing plants
Via Tessare 6/A, 37023 - Loc. Stallavena di Grezzana (Verona) - Italia Tel. +39 045 907411 - Fax +39 045907427 email: info@albrigi.it - www.albrigi.it INGOMBRO ADV.indd 3
05/09/16 15:17
EditricE ZEus - Vial Ballerini 66, 20831 - sErEGNO (MB) tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 4-16.indd 1
SOMMARIO FP 1-17.indd 2
21/11/16 16:53
17/01/17 16:49 Via Tessare 6/A, 37023 - Loc. Stallavena di Grezzana (Verona) - Italia
editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
Machineries, plants and equipment for food and beverage industry year XXIX - issue n.1 - February 2017
TECNOPOOL SPA Tecnopool, the best choice. pg. 74-75
managing editor Enrico Maffizzoni direzione@editricezeus.com e ditorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com
INTERPACK Confectionery and bakery product packages: standing out from the crowd – but not at any price. pg. 94/99
creative dep. ZEUS Agency grafica@editricezeus.com translations C. Natalucci translator Muller Worldwide Links Srl printing Zeus Agency Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque.
We’ll exhibit at... N HALL E D / N E BOOT
Düsseldorf (Germany)
Hall BOCF Stand A012 Moscow (Russia)
Cologne (Germany) International press stand
SOMMARIO FP 1-17.indd 3
Italian Magazine Food Processing An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.
17/01/17 16:50
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
Over 50 Years of Innovation for the Food Industry Developing breakthrough technologies, from automated pomegranate handling and sulfur-free lychee treatment, to innovative dehydrators, date sorting systems and clod and stone separators, Juran continues to innovate and green the food industry
J
uran has been impacting agrotechnology and the food industry worldwide, developing new ideas for streamlining traditional methods of farming, harvesting and produce handling since its inception in 1966. From automated packing houses to unique technologies for greening food processing practices, Juran’s R&D achievements caught the attention of the Agricultural Engineering Institute of the Israel Ministry of Agriculture, as well as of EU R&D institutes. Over fifty years of joint activities have yielded innovative R&D projects and many jointly registered patents. The pomegranate handling breakthrough A prime example and flagship Juran product, is the ArilSystem™, an automated system for extracting the juicy seeds from pomegranates. Although one of nature’s most remarkably health enhancing fruits, its consumption has not been commensurate with its value. This is largely due to the messy and time consuming process of extracting the arils. And when the seeds are provided ready extracted, they are too expensive due to the labor-intensive extraction process. Juran’s ArilSystem has changed all that. The ArilSystem™ can process hundreds of pomegranates per hour, supervised by just one or two workers. It boasts a 95% efficiency level,
bringing aril damage down to 3%-5%, compared with previous industry standards of 20% wastage. The extracted arils are automatically and gently washed, filtering out peels and fruit membranes. The end result is pure arils, cleaned and packaged, untouched by human hands. ArilSystem™ The pomegranate breakthrough • Labor-Saving – 2-4 workers replace over 150 (with the big machine)! • Minimal waste – 95% efficiency • Better Taste – Tannin-free tastier juice
• Higher Quality – Hygienic Food Safety Standards • Increased Output - Industrial capacity up to 56 fruits/minute • Longer shelf-life – Due to hygienic procedure Good news for the juice industry Most pomegranate juices are obtained by squeezing the whole fruit, including peel and membrane, which gives the juice a bitter taste due to their high tannin and phenol content. Juran has also developed an ArilSystem Juicer that obtains pure pomegranate juice from the arils alone, for a far tastier beverage. And as an
4 JURAN - FP 1-17.indd 3
09/01/17 10:46
www.arilsystem.com 5 JURAN ADV 2017.indd 3
09/01/17 10:51
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
• Greatly increases marketing window • All natural process • Tested and field-proven And a range of other industrychanging innovations…
extra bonus, the seeds, efficiently extracted during the juicing process, are a sought-after byproduct utilized by the cosmetics and pharmaceutics industries, yielding additional revenue. Today’s ArilSystem™ is available in 4 models handling 10, 20, 28, or up to 56 fruits per minute. A rate of 56 fruit/minute, or over 2,000 kg fruit/ hour, can yield over 650 kg/hour of superior quality arils, all from a single production line. Juran’s marketing director, Avner Galili says, “There is an increasing market demand for pomegranate products. We’re pleased to enable our customers to offer a superior product to the growing number of pomegranate consumers worldwide.” Juran’s ArilSystems are currently operating in Australia, India, China, South Africa, Turkey, Israel, Spain, Greece, Italy, the UK, USA, Chile, and Azerbaijan. Greener methods for redder lychees Juran is dedicated to making food processing more natural, with healthier products on the market, and so they addressed the issue of lychees. Starting out an attractive red, lychees lose their vibrant color within 2 or 3 days, becoming an unappealing brown. To overcome this marketing drawback, lychees undergo a sulfur treatment that maintains their color longer. However,
it offers the consumer a product that is, literally, soaked in chemicals. “There is an attitude of resignation among lychee growers,” Avner Galili says, “that sulfur treatment is a necessary evil. The good news,” Avner tells us, “is that lychees needn’t be soaked in toxins to keep them market-red.” Juran’s Sulfur-Free Lychee Treatment and Packing House involves nothing more than a temperature regulated water and salt treatment. It preserves the beautiful rich red color of lychees for up to 4-5 weeks! That’s a very significantly extended marketing window and shelf life. What’s more, this computerized, all natural process maintains the lychee’s delicious flavor along with its vibrant lasting color. The unique natural treatment process is integrated with a sorting and packing system including an automatic sizer with five size/grading groups compliant with EEC and USA market requirements. With packing capacity limited only by customer demand, Juran Lychee Treatment Systems and Packing Houses have been installed in China, Thailand, Israel and Australia.
World-class heat processing systems Juran’s Single Conveyor Dryer is today’s most widely used continuous dryer in the global food industry. Also developed by Juran are the MultiStage Single Conveyor for particularly demanding products, Multiple Conveyor Dryer for maximum drying in minimum space, and Mutli-Purpose Dehydrators for a wide variety of fruit and vegetables. Streamlined date handling Always looking for new ways to streamline produce handling, Juran’s Date Sorting & Grading System features an automated or manual receiving line with integrated rinsing and sorting tables. Robots empty and load crates, and the sorting system includes up to 8 sorting lanes. Handling is quicker, labor-saving, and hygienic. Juran’s Clod & Stone Separator is a unique system separating agricultural produce from unwanted spurious material at superior levels (95%) of efficiency. Its flexibility allows it to handle a wide range of commodities. Developed and tested by the Israel Government Institute for Agricultural Research – Volcani Research Centre, it is currently marketed worldwide through the UK, Germany, Belgium, France, Holland and USA. The separator system and drum technology hold European, American and Australian patents. www.juran.co.il
Juran’s Sulfur-Free Lychee Treatment & Packing House • Maintains vibrant red color for 4-5 weeks
6 JURAN - FP 1-17.indd 4
09/01/17 10:46
We work with taste. To produce quality.
DISCOVER YOUR TURNKEY WINERY
For 40 years, we have been designing and manufacturing fruits juices tanks, with stirrers to mix sugar syrups, marmalades, dairy products, concentrates and alcoholic beverages. Fracchiolla. Solutions for real experts. Among our best clients
Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 70010 Adelfia (Ba) - Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it
XFP3.indd 1
26/06/14 12:56
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
stainless steel tanks, for FOOD field
I
NDUSTRIE FRACCHIOLLA SPA is a worldwide leader company, skilled in designing, manufacturing and installation of stainless steel tanks, for FOOD, CHEMICAL & PHARMA fields of any size and realized also on final destination place. Storage and Process tanks. Beer Fermenters, Crystallizers, Dissolvers, Mixing Tanks (with Stirrer) cooled and heated, of any size, for mushy, liquid and semi liquid substances, granulates and powders products. For over 40 years, passion, internationalism, research and reliability have been the pillars on which the company builds his success.
strial Facility, a fleet consisting in 40 vehicles and 4 Truck cranes and a comprehensive range of technologically advanced machines.
INDUSTRIE FRACCHIOLLA SPA is perfectly managed and can trust on a manpower consisting of 120 employees, 20,000 square meters of indu-
Today the company is run by the three Fracchiolla Bros and their sons, who are strongly motivated to develop their family business.
Very modern productions techniques, accuracy in details, reliability of his products, prices competitiveness, punctuality and a very skilled after sales service, are some of the factors that makes prestigious INDUSTRIE FRACCHIOLLA SPA supported by a constant growth of its exportation.
8 FRACCHIOLLA FP 1-17.indd 3
28/12/16 11:52
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
Edelstahltanks für die Getränke Nahrungsmittel Industrie
S
eit über 40 Jahren steht das Familien geführte Unternehmen “Industrie Fracchiolla S.p.A.” als eine der führenden Unternehmen auf den Internationalen Edelstahltank markt. Der hohe Qualitätsstandard unserer Produkte ist das Ergebnis einer konsequent verfolgten Qualitätspolitik, in allen bereichen unseres Hauses. Von der Anlieferung des Rohmaterials bis zur Auslieferung des fertigen Produktes sorgen neueste Technik und das spezifische KnowHow unserer 120 qualifizierten Mitarbeiter auf insgesamt 20.000qm für beste Produktionsbedingungen und hervorragende Ergebnisse. Mit der Projektierung und Bau bis zur Installation unserer Edelstahltanks für die Getränke,-Nahrungsmittel, Chemie-Pharma Industrie, die natürlich auch vor Ort gefertigt werden können, dank unserer 40 Fahrzeugen und 4 Autokräne. Eine Industrie die auf der ganzen Welt tätig ist.
Die kundenspezifische Ausrichtung steht bei uns an erster Stelle. Das wollen wir mit unserem umfangreichen Service deutlich machen. Nicht allein die Qualität der Produkte macht einen Lieferanten und
Produzent zum geeigneten Partner sondern auch die Flexibilität, die Schnelligkeit und der Service. Vom ersten Augenblick an begleiten wir mit hoher Fachkompetenz Ihren Auftrag.
9 FRACCHIOLLA FP 1-17.indd 4
28/12/16 11:52
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
fruit and vegetable processing lines
T
he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe. Navatta Group is also centre of excellence for the production and installation of processing machines and plants for peeled tomato and tomato by-products; it counts many references all over the world, with capacity ranging from 20 to 120 t/h of incoming fresh product.
ficient reality, also thanks to the numerous companies’ acquisitions over the years, such as Dall’ Argine e Ghiretti in 2001, a 40–year-old company world famous for rotary can pasteurizers and tomato pulping
lines.; Mova, in 2010, with extensive experience in bins handling, bins and drums emptying, palletizers and depalletizers, washing systems; Metro International, in 2012, leader in fruit and vegetables processing, boast-
TURBOPRESS FOR HIGH QUALITY TOMATO JUICE RECOVERY FROM WASTES
Navatta Group is today a well – established and technologically ef-
TURBOPRESSE FÜR DIE GEWINNUNG VON HOCHWERTIGEM TOMATENSAFT AUS RESTEN
TM
D
Verarbeitungslinien für Obst und Gemüse
as Unternehmen Navatta, 1983 von Giuseppe Navatta gegründet, fertigt und installiert Obst- und Gemüseverarbeitungslinien, die weltweit eingesetzt werden. Die Navatta Gruppe ist auch ein Kompetenzzentrum für die Herstellung und Installation von Maschinen und Fabriken für geschälte Tomaten und Nebenprodukte. Die Gruppe bietet viele Maschinen mit variabler Kapazität von 20 bis 120 t/h eingehendem Frischprodukt.
Die Navatta Gruppe ist heute ein gut etabliertes und technologisch hoch effizientes Unternehmen, auch dank der zahlreichen Akquisitionen im Laufe der Jahre, wie Dall ‹Argine e Ghiretti, im Jahr 2001, ein Unternehmen, das seit über 40 Jahren auf der ganzen Welt für die Produktion von Pasteurisiergeräten und für Produktionslinien für die Herstellung von Tomatenfruchtfleisch bekannt ist; Mova, im Jahr 2010, mit langjähriger Erfahrung im Umgang mit Fässern, Entleeren von Behältern und Fässern, Palet-
tieren und Depalettieren, Waschanlagen; Metro International, im Jahr 2012, führendes Unternehmen in der Obst- und Gemüseverarbeitung, mit internationalen Patenten für die Saft- und Markextraktion, Anlagen für Konzentrate und Wärmebehandlung; Ghizzoni Ettore, im Jahr 2012, spezialisiert auf spezielle BatchAnlagen für Ketchup, Saucen und Marmeladen. DAS PRODUKTSORTIMENT Die Navatta Gruppe fertigt und realisiert Verarbeitungslinien, Syste-
10 NAVATTA - FP 1-17.indd 3
17/01/17 11:18
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
ing international patents for juice and puree extraction, concentration plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams. MANUFACTURING RANGE NAVATTA GROUP manufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for: • peeled / diced / crushed tomatoes, tomato sauces and purees, tomato paste, all filled into any kind of package or in aseptic; • diced, puree, juices (single strength or concentrated) from Mediterranean / tropical fruit, all filled into any kind of package or in aseptic; • IQF, block frozen, drum frozen fruit crushing lines; • high yield PATENTED fruit puree cold extraction, fruit purees / juic-
es equalized in aseptic. • Wide range of evaporators to produce tomato paste Mediterranean and tropical fruit concentrate. • Evaporators for coffee and milk: evaporation before spray atomizers, freeze dryers or other dryers • Evaporators for cogeneration in-
dustry (waste treatment) • Aseptic sterilizers • Aseptic fillers for spout bags/ spout-less Bag-in-Box 3 – 20 liters, Bag-in-Drum 220 liters, Bin-in-Box / IBCs 1.000 – 1.500 liters; • Spiral-cooler • formulated products productions
SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT – MOD. AF1WS CALIPSO PATENTED SYSTEM
ASEPTISCHER EINKÖPFIGER ABFÜLLER FÜR KLEINE BEUTEL OHNE AUSGUSS – MOD. AF1WS CALIPSO PATENTIERTES SYSTEM MULTI-PURPOSE EVAPORATOR: FORCED CIRCULATION WITH HOT BREAK AND AROMA RECOVERY – FALLING FILM
MEHRZWECK VERDAMPFER: ZWANGSUMLAUF MIT HOT BREAK UND AROMAGEWINNUNG FALLFILMVERDAMPFER
me, Maschinen für Obst, Tomaten, Gemüse für: - Geschälte Tomaten / gewürfelte Tomaten / gehackte Tomaten, Saucen und Pürees, Tomatenmark, in allen Arten von Verpackungen oder aseptisch abgepackt; - Obst in Stücke, Mark, Fruchtsäfte (natürliches oder konzentriertes Mark) aus Mittelmeerfrüchten / tropischen Früchten, in jeder Art von Verpackung oder aseptisch abgepackt; - Obstzerkleinerungslinien für IQF, aus gefrorenen Blöcken und gefrorenen Früchten in Tonnen; - PATENTIERTE Kaltextraktion mit hohen Erträgen, Fruchtmark / Fruchtsäfte aseptisch stabilisiert; - Große Auswahl an Verdampfern für die Herstellung von Tomatenmark und natürlichem Püree und
Konzentrat aus mediterranen und tropischen Früchten; - Verdampfer für Kaffee und Milch: Verdunstung vor dem Zerstäubungsvorgang, Gefriertrockner oder andere Trockner; - Verdampfer für die KWK-Industrie (Abfallbehandlung); - Aseptische Sterilisatoren; - Aseptische Abfüller für Bag-in-Box mit oder ohne Zapfhahn; Bag-inDrum von 220 Liter, Bag-in-Box / IBC 1.000 bis 1.500 Liter; - Spiralkühler; - Herstellung von formulierten Produkten (Marmelade, Ketchup, Saucen, Getränke), ausgehend vom Entladen des Rohmaterials bis zum Dosieren, Mischen, mechanische / thermische Stabilisierung, abgefüllt in jede Art von Verpackung oder in kleine aseptische Behälter; - Pilotverarbeitungsanlagen;
11 NAVATTA - FP 1-17.indd 4
17/01/17 11:18
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
(jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks; • processing pilot plants; • vegetable processing as receiving, rehydration, cooking, grilling and freezing.
DOUBLE HEAD ASEPTIC FILLER FOR PALLETIZED DRUMS 220 LT AND BAG IN BIN 1000 – 1500 LT WITH INTEGRATED AUTOMATIC LOADING SYSTEM FOR 220 LT WEB BAGS MOD. WEBONE – PATENT PENDING
Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. VISION: Passion is the factor that drives us to higher targets, in terms of technology, products and services. MISSION: To constantly increase Customers’ satisfaction and fidelity. www.navattagroup.com
- Verarbeitungsanlagen für Gemüse einschließlich des Eingangs, der Rehydrierung, des Kochens, des Grillens und des Einfrierens. Der Unternehmenssitz und die zwei Produktionseinheiten der Navatta
ASEPTISCHER DOPPELKÖPFIGER ABFÜLLER FÜR PALETTIERTE TONNEN 220 L UND BEUTEL IN KÄSTEN 1000 – 1500 L MIT INTEGRIERTEM AUTOMATISCHEM LADESYSTEM FÜR 220 L WEB BEUTEL - MOD. WEBONE – AUSSTEHENDES PATENT
Gruppe befinden sich in Pilastro di Langhirano, Parma, mit einer Gesamtfläche von 10.000 Quadratmetern. DIE VISION: Leidenschaft ist der Faktor, der unsere ehrgeizigen Ziele in Bezug auf Technologie, Produkte
SPIRAL WATER COOLER WITH INLET TUNNEL TO MAINTAIN TEMPERATURE FOR 5-10 KG. BAGS OR STAND UP POUCHES – MOD. SWC THYPHOON – CAPACITY ABOUT 1700 CONTAINERS PER HOUR
SPIRALKÜHLER MIT ZULAUF ZUM HALTEN DER TEMPERATUR FÜR 5-10 KG BEUTEL ODER STEHBODENBEUTEL – MOD. SWC THYPHOON – KAPAZITÄT ÜBER 1700 CONTAINER PRO STUNDE
und Dienstleistungen antreibt. DIE MISSION: Kontinuierlich die Zufriedenheit und Treue der Kunden zu erhöhen. www.navattagroup.com
DREHSTERILISATOR – KÜHLER FÜR DOSEN
ROTARY CANS STERILIZER - COOLER
12 NAVATTA - FP 1-17.indd 5
17/01/17 11:19
in cooperation with
F RUC H T H A NDEL MAGAZINE
P&G EXHIBITIONS MARKETING MEDIA Via A . Costa, 2 · 20131 Milano Tel +39.02 33402131 Fax +39.02 33402130 messeberlin@pg-mktg.it
FRUITLOGISTICA @25FRUITS
Food-Processing_Italy_FL2017_25years_210x297_en.indd 1
13.10.2016 11:35:40
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
A distinctly international 15th edition The next edition of DJAZAGRO, the trade fair for agri-food production, will be held from 10 to 13 April 2017 at the SAFEX Exhibition Centre Algiers - Algeria
E
xpansion in 2017 In the wake of its successful 2016 show, DJAZAGRO continues to expand with the opening of a new hall for its 15th anniversary. An industry reference trade show for a fast-developing market According to a 2013 report by the World Bank, the African agri-food market was worth 310 billion dollars and could grow to 1,000 billion dollars by 2030. Today, Africa imports half of all the rice it eats, amounting to 3.5 billion dollars per year. Consequently, by investing in the agri-food industry, African countries will gain access to regional and world markets, increase the availability of food within their own borders and increase their exports. The African market holds incredible potential, with a population of approximately 170 million and annual average growth of 8%s since 1999. Furthermore, according to International Monetary Fund statistics, annual per capita income has risen from $310 to $1725 in the past fifteen years. The objective of many African countries is to develop their local production to increase their
self-sufficiency in staple foods, such is the case in Algeria with its National Farming and Rural Development Plan (PNDAR). As a result, requirements for agricultural and food processing equipment are also increasing. This growth is reflected at DJAZAGRO through the 26% increase between 2015 and 2016 in exhibitor numbers in the Processing, Packing and Canning sector. With the strong growth of the African middle class, professionallymade bread, which was previously seen as a luxury good, is fast gaining market appeal, which explains the increasing space occupied by the Bakery and Pastry sector at the show. Concomitantly with this new African middle class, eating habits are also changing on the continent. Africa is starting to see “standardised” food offerings, with the arrival of fast food brands, to give but one example. “Urban” Africans who work all day long are changing their dietary patterns and eating meals away outside the home (pizzerias, bars, sandwich bars, etc.), generating substantial growth in the catering sector. In parallel, demand is rising for food and drink products, going as far as the quest for increasingly innovative ingredients to cater to the new
DJAZAGRO AT A GLANCE • 10 - 13 April 2017, SAFEX Exhibition Centre – Algiers – Algeria, Halls 1, 2, 3 and4 • 700 exhibitors from 30 countries in 5 sectors: Processing, Packing & Canning, Bakery, Pastry; Food and Drink; Ingredients; Catering. • More than 22,000 professionals including 10% from outside Algeria
14 DJAZAGRO FP 1-17.indd 3
17/01/17 12:25
10 • 13 APRIL 2017 SAFEX Exhibition Park - Algiers
•
Algeria
YOUR BUSINESS EVENT IN AFRICA
BOOK BOOK YOUR YOUR STAND STAND
djazagro.com
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
demands of fast-evolving consumer patterns. Visitors from all over Africa 8% of visitors to DJAZAGRO in 2016 came from outside Algeria and from 30 different countries.
Around fifteen African countries displayed an interest in the exhibition: Burkina Faso, Burundi, Congo, Egypt, Ghana, Ivory Coast, Mali, Mauritania, Morocco, Niger, Nigeria, Rwanda, Senegal, Togo and Tunisia.
DJAZAGRO has teamed up with the powerful Promosalons network in Africa to extend the show’s influence beyond the Algerian borders, with the aim of attracting delegations of buyers and officials from North and sub-Saharan Africa.
Olivia Milan, new director of the DJAZAGRO trade fair at COMEXPOSIUM Olivia Milan has been appointed exhibition director of DJAZAGRO, the Trade Fair for Agri-Food Production, and SIMA-SIPSA, the Livestock and Agri-Business Show, both held in Algiers (Algeria), following 24 years spent within the COMEXPOSIUM group. She succeeds Christophe Painvin, under whose impetus these shows expanded from 2011 to 2016. Olivia started out in the trade show sales and marketing division of the COMEXPOSIUM group, where she has spent the vast majority of her career. From 2004 to 2010, she specialised in the management of food industry events, up until 2010 supervising the exhibitions Boulangerie, Euro-
pain, IPA and DJAZAGRO, where which she had her first experience as exhibition director. In 2010 she moved to work in the management of the SIAL Group, a network of 9 trade shows dedicated to the food industry all over the world. Building on this experience she contributed to the creation of two of these global shows: SIAL Brazil and SIAL Abu Dhabi. From January 2013, Olivia Milan dedicated her energies to the exhibitions of COMEXPOSIUM’S Real Estate division: 5 shows in Paris, Lyon and Toulouse. She thus gained insight into a new business sector and further enhanced her know-how in trade and consumer events.
She today joins the AFCO division (Agriculture equipment, Food, Construction and Optics) at COMEXPOSIUM and will put her expertise to use for DJAZAGRO, whose next edition will be held from 10 to 13 April 2017, and SIMA-SIPSA, which will take place from 10 to 13 October 2017 in Algiers (Algeria). www.djazagro.com
16
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
1988- First manufacturer of electrically operated crop harvesters in the world
5
models for harvesting white asparagus • “EIMA Technical mention” awarded in 2004 as first asparagus harvester working on mounds with arches. • First machine in the world equipped with automatic “stop&go” sensors (2003). • 2016 patent for sensor detecting the presence of the operator according to Machinery Directive bagioni A4 12-12-2016 11:49 Pagina 1 2006/42/EC.
• 2016 patent for device aiding in filling the pockets of the protection film. • On-board computer to automatically manage all the machine functions. The first machine in the world to cut runners from field-grown strawberry plants. • Electrically operated with speed adjustment (max speed 1 km/h). • 3 cutting systems. • 2 driving wheels. C
BAGIONI - FP 1-17.indd 3
M
Y
CM
MY
• Safety systems and devices detecting the presence of the operator. • On-board computer to automatically manage all the machine functions. 6 models for harvesting green asparagus to best suit different cultivation systems: • 2 patents filed • Film lifting system for harvesting in presence of arches and small tunnels. www.bagionialfiero.com CY CMY
K
28/12/16 11:47
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
EQUIPMENT FOR TROPICAL FOOD PROCESSING
T
he standards for quality for tropical fruits are becoming more and more stringent. It is therefore mandatory that the equipment used for their processing be continuously updated in order to maximize the yield and quality of the juice / puree extracted. This is in fact the basis to keep quality in the subsequent operations of heat treatment, evaporation (when it occurs) and packaging.
One of the way to meet the target of a good extraction is the use of dedicated machines for the various “families” of fruits having similar characteristics. On the contrary of the “Universal machines” the dedicated juice / puree extraction machines are taylor made taking into account the peculiarities of the fruits: the good juice extraction from a passion fruit, for instance, is something of completely
different from the extraction of juice / pulp from a pineapple. The use of dedicated machines avoids the compromises that, otherwise, has to be accepted. The use of dedicated machines avoids to a large extend the contamination caused by the peel to the juice / puree. This contamination can consists in color (for instance the purple variety of passion fruit, the chlorophyll of the pineapple peel etc) as well as in the bitter / not palatable components as well as the pesticides and other chemicals. Bertuzzi Food Processing, a leading Italian Company operates since 1936 in the design and construction of machinery and plants for the processing of fruits and vegetables and has gained a wide experience in the field of tropical fruits processing for which has developed a number of specific, dedicated machines and technologies for the juicing of pineapple, passion fruit, acerola, dragon fruit, pomelo, banana, mango, guava, litchee, ranbutan, coconut etc. www.bertuzzi.it
18 BERTUZZI - FP 1-17.indd 3
16/01/17 16:45
food technologies
to to
to
to
to
to and
to to
to
to
to
pasteurize for
MACHINES AND PROCESSING PLANTS FOR:
Saremo presenti al
8|9|10 FEBBRAIO 2017 BERLINO HALL 3.1 STAND A-08
www.mftitalia.com www.omip.net
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
FRUIT PROCESSING range by MFT
From fresh-cut to jams, from dehydrated fruit to preserves: complete lines to make the most out of your fruit business
M
ORRONE FOOD TECH (M.F.T. srl) designs and manufactures complete fruit processing lines, namely: • FRESH-CUT: sorting, peeling, cutting, coring/pitting, treatment, packing of apples, pears, kiwis, pineapples, melons, mangoes, peaches, nectarines, persimmons, prickly pears. • DEHYDRATED FRUIT: sorting, peeling, coring/pitting, cutting, treatment, dehydrating, packing of apples, pears, plums, apricots, peaches, nectarines, figs, persimmons, oranges, quinces. • JAMS & MARMALADES: sorting, peeling, pitting, pulp extraction, coking, filling, capping, pasteurization, labeling for jams & marmalades of apples, pears, citrus, cherries, plums, apricots, peaches, figs, prickly pears. • FRUIT IN SYRUP AND FRUIT PRESERVES: sorting, peeling, coring/ pitting, cutting, treatment, blanching, filling, capping, pasteurization, labeling for preserves of apples, pears, peaches, cherries, pineapples. • CANDIED FRUIT: sorting, peeling, coring/pitting, pre-cooking, candying, drying, icing of cherries, pears, citrus skin, chestnuts. • LIMONCELLO: sorting, peeling, infusion, bottling, capping, labeling.. • JUICES, PULP & PUREES: sorting, pressing, extraction, refining/filtration, concentration, bottling/drum filling, capping, pasteurization/sterilization, labeling for juices/pulp/purees of oranges, pineapples, apples, mangoes, peaches, apricots, pears. • “SOLID PACK”: sorting, peeling, coring, cutting, blanching, filling, capping, pasteurization, labeling for apple “solid pack”.
• PREPARATION OF FRUIT FOR FREEZING: sorting, peeling, coring/pitting, cutting, enzyme deactivation of apples, peaches, cherries, apricots, kiwis, plums, berries, chestnuts. Besides the FRUIT PROCESSING M.F.T. has also developed the VEGETABLE PROCESSING range including complete lines for: • TOMATO PROCESSING: for producing peeled tomatoes, tomato passata, chopped tomatoes, tomato juice, tomato paste, ketchup, ready-sauces • VEGETABLE PRESERVES, OIL AND VINEGAR PRESERVES.
• PREPARATION OF VEGETABLES FOR FREEZING. • DEHYDRATED AND GRILLED VEGETABLES.
• BEAN PRESERVES.
Visit: www.mftitalia.com
20 MFT - FP 1-17.indd 3
17/01/17 13:00
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
P.E. LABELLERS IN THE FOOD AND DAIRY MARKETS
P.E.
LABELLERS has gained many references in any market sector, included the food and dairy ones. P.E. LABELLERS collaborates with Cargill, Farchioni olii S.p.A., Menz&Gasser S.p.A., Laitierie Soummam e Lactalis. Cargill offers worldwide food, industrial and also financial products. Cargill requires to P.E. LABELLERS a modular labeller solution for 20,000 bph that is able to apply pre-cut paper labels with a spray glue system and self-adhesive labels, non-stop front and back. The solution presented was a configuration developed with the MODULAR TOP machine, with a primitive diameter of 810, with label application quality controls included, which is also able to fulfil frequent daily label format change requirements.The outcome has been that P.E. LABELLERS supplied Cargill directly, on a continuous basis, or indirectly through partnerships with other machine manufacturers who are selected as preferential suppliers. The P.E. LABELLERS labelling machines considered by Cargill Group are all modular and suitable for the application of self-adhesive and glue-applied labels, suitable for simple and quick format changes. Farchioni olii S.p.A. is one of the most important Italian food producer, located in Umbria. Farchioni produces olive oil, wine and flour. The management has decided to find an Italian partner, independent and easy to establish a rapport with, who is able to supply self-adhesive or cold glue labellers for glass and PET formats in the olive oil sector. P.E. LABELLERS presents its solution, developing machines in the MODULAR FIX series, with mechanical cam and
PLUS with electronic cam, equipped with adhesive label application and cold glue units, depending on which production line is installed. The study was conducted in an attempt to contain production costs as much as possible, offering machines that are built according to the high P.E. standard. So, P.E. LABELLERS has proven to be a reliable partner supplying the Farchioni family with more than 7 labellers for their olive oil production, one labeller for their craft beer line and one for packaging the wines from their vineyard. In the Italian food market sector P.E. LABELLERS has got a new reference in its customers portfolio, Menz&Gasser S.p.A., which produces and packs jams and marmalades up. Menz&Gasser offers to its customers different kind of products, like honey in different size pots, from the single portions to the glass pots, fruit syrups, granitas and cocktails and finally Nocciolino, the tasty cream made with hazelnuts. The machine due to be delivered to the client in the first half of 2016 will be a
MODULAR TOP machine with modules fitted with cold glue and self-adhesive units. These will be interchangeable units according to the specific need of the buyer to adapt each container the labels will be applied on. Menz&Gasser S.p.A. asked to have a performing machine, which indeed will reach a production speed of 36,000 bph, and yet with maximum processing flexibility owing to marketing needs to be able to meet ever-changing market trends. The labelling machine, which in future will be combined with a PE MAYA sleever, is at the design stage in P.E. LABELLERS’ R&D department. This aspect shows P.E. LABELLERS’ focus on meeting the client’s requirements, as it is able to vertically integrate P.E. LABELLERS solutions to fully package Menz&Gasser products and customise the labelling machine with elements that have not been designed for this specific use. In the dairy market sector P.E. LABELLERS works together with Laitierie Soummam. Laitierie Soummam
21 PE LABELLERS - FP 1-17.indd 3
16/01/17 17:23
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
wants to install, at their dairy production lines in Algeria, easy to use labelling machines for the application of sleeve labels on cylindrical PET and HDPE formats. P.E. LABELLERS presented Soummam with the Adhesleeve labelling machine, which is able to apply OPP or ROSO labels with the possibility of heat shrinkage of up to 16-18%. The same machine is also suitable for treating containers with and without shrinkage, by simply changing the type of film. The main outcome is over 5 years, P.E. LABELLERS has supplied the customer with 3 Adhesleeve labelling machines which have made it possible to reduce maintenance costs and times by 50% in comparison to traditional roll-fed machines. These have offered the advantage of being able to apply normal and heat-shrink labels on the same machine, minimising the amount of space occupied by the bottling line and also
reducing the initial and final economic investment to a minimum. Another relevant reference is Lactalis which is a benchmark company in the market of milk and milk-derived products is the Lactalis Italia Group, founded in 2007, which also comprises the Galbani world (which joined the Lactalis Group in 2006) and the other Italian companies that were already part of the French group with the brands Invernizzi, Cademartori, Locatelli and Président. The Lactalis Italia Group is a leading company in the market of dairy products in Italy and a major player in the market of cold meats. Its sells more than 300 products and is present in over 100 countries thanks to Galbani, the worldleading brand of Italian cheeses. The company has purchased FUTURA 810, a labelling machine customised upon request. The customisations made were the following: plate-holder discs, plate
supports and stainless steel plates, a perimeter drip-tray duct, double label storage and a spray group, in collaboration with Nordson. All the customisations made on the machine highlight the attention that P.E. LABELLERS pays to the needs of its clients and reflects its constant attention to meeting all requests. In 2015, the Lactalis Group was supplied with a ROLLMATIC 810 roll-fed machine for OPP labels to be applied on glass bottle formats bottled with fresh, non-pasteurised milk. In conclusion P.E. LABELLERS tries to suit any customer need, so P.E. LABELLERS design, realize and deliver customized labelling machines to better suit the customer’s requests. The customization is always under the P.E. LABELLERS high level standards which come from the fortyyears’ experience. www.pelabellers.com
EASYSNACKING™ BREAKS THE ICE FOR FROZEN YOGHURT
T
he award-winning EasySnacking™ pack from RPC Superfos has played a crucial role in the success of a new range of frozen yogurt from Luxlait, Luxembourg’s leading dairy company. Available in three flavours peach and passion fruit, strawberry, and caramel with salted butter and pecan nuts - the frozen yogurt has a creamy and light texture to provide the treat of ice cream but with fewer calories. For each flavour, there is a matching coulis: caramel, strawberry, or passionfruit. Luxlait cites the sleek injection moulded PP EasySnacking™ container, which includes a stylish spoon in the lid and makes eating on-thego an indulgent experience, as one of the reasons that sales have surpassed expectations. Jérôme Lejeune, the company’s purchase manager, explains why EasySnacking™ was the perfect choice: “We chose the EasySnacking™ pot because we were intrigued by the general
look and feel of it. It conveys something modern and young, and even has a dash of ergonomic design because it is so soft and smooth. Further, we appreciate the integral, organically-formed spoon, which is quite solid and therefore perfect for scooping frozen yogurt.” Another major benefit, according to Luxlait, are the transparent lids in striking colours – one for each flavour – which afford end-users a glimpse of the beautiful pattern from the coulis on top of the frozen yoghurt. “Sales have surpassed our expectations, and part of our success lies in the packaging,” continues Jérôme Lejeune. “We have been working with RPC Superfos for more than 15 years now, and know the company as a serious packaging supplier who regularly visits us and presents new packaging ideas to us. The idea of using the EasySnacking™ pack was spot on.” Frozen yoghurt from Luxlait was initially targeted at younger customers, but has proved popular with
a much broader segment of the market. In response to the series’ success, Luxlait is currently working on the introduction of two additional flavours, vanilla and raspberry. Since its launch, EasySnacking™ has garnered much acclaim. It recently received the Product Innovation Award 2016 from The Foodservice Packaging Association, and was a finalist in the category “Best convenience/on-the-go packaging” at the World Food Innovations Awards. It also holds a Scanstar Award from the Nordic packaging competition of the same name.
22 PE LABELLERS - FP 1-17.indd 4
16/01/17 17:23
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
FBF ITALIA’S QUALITY IN THE WORLD
On-going innovation, exacting experimentation of special materials and strict quality controls allow FBF italia to guarantee maximum performance, durability, reliability and safety.
F
BF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers, dosing systems and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turnkey equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance
tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sale services but also continuous relationship with constant, direct post- sale technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/ production, both in sanitary and aseptic design.
The main utilization fields of the company machineries are: › dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); › ice-cream industries; › food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); › cosmetic, pharmaceutical, chemical and petrol-chemical industries (starch, cellulose, wax, colorants, beauty creams, tooth paste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.).
4000
NEXT TARGET
INSTALLED MACHINES 1987 - 2016
23 FBF FP 1-17 - ENG.indd 3
16/01/17 17:00
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various
FBF ITALIA Vendita e assistenza Omogeneizzatori Alta Pressione
FBF Deutschland
forces that cause the micronization of the particles: violent acceleration followed by immediate deceleration causes cavitation with explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested).
Vertriebs- und Servicecenter Hochdruckhomogenisatoren
FBF Italia’s range of machines can be commonly classified as follows:
FBF Russia Центр продаж и сервиса Гомогенизаторы высокого давления
FBF Iberica
FBF Portugal
Vendas e Agências de Serviços Técnicos Homogeneizadores de alta pressão
Centro Venta y Asistencia
› high pressure homogenizers: The homogenizer is often necessary to mix one or more substances within a liquid. This machine allows micronizing and scattering the particles suspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and storage the product may undergo. The “Buffalo Series” homogenizers are manufactured according to the UE directives and are available with capacity ranging from 50 up to 50.000 litres/hour; according to the products to be processed, the requested pressure may vary up to 2.000 bars (29.000 psi) › positive displacement pumps: these pumps are used to transfer the products from a storage system or process one to a further part of the plant at a high pressure. These machines are commonly used for feeding of spray driers, tomato paste plants, osmosis plants, etc.
Homogeneizadores de Alta Presion
FBF India
Assistance & Service Center
FBF Polska
Biura sprzedaży i techniczne usługi Homogenizatory wysokociśnieniowe
H.P. Homogenizers
FBF Mexico Centro Venta y Asistencia Homogeneizadores de Alta Presion
FBF Belarus Центр продаж и сервис Гомогенизаторы высокого давления
FBF do Brasil
Centro de Venda e Assistência
FBF Türkiye
Satış ve Teknik Servis Ajansları Yüksek basınç homogenızers
FBF South Africa
Sales and Technical Service Agencies H.P. Homogenizers
FBF Indonesia
Penjualan dan Teknis Badan Layanan Homogenizers tekanan tinggi
Homogeneizadores de alta pressão
FBF Thailand Sales & Service Center
FBF România
Vânzări și agenții de servicii tehnice Omogenizatoare de înaltă presiune
H.P. Homogenizers
FBF Belarus Центр продаж и сервис
FBF Australasia Service and Sales Center High Pressure Homogenizers
Гомогенизаторы высокого давления
FBF Lithuania
FBF Andina
Pardavimų ir Serviso Centras
Centro Venta y Asistencia
High Pressure Homogenizers
Homogeneizadores de Alta Presion
› laboratory homogenizers: manufactured to replicate the same homogenization conditions that can be expected in a real production process these machines offer the possibility to execute tests up to very high pressure (1500 bar) and do not need of any other device to work. Easy to use and to move, with the highest reliability, is the best choice for keeping the production always under control. › positive displacement pumps for product containing particles: these pumps are mainly used for product containing particles with a max. sizes of 15x15x15 mm such as tomato cubes, vegetable or fruit pieces. The construction of such a machine is much the same as the homogenizers, except for the compression head which is equipped with special pneumatically controlled valve groups.
24 FBF FP 1-17 - ENG.indd 4
16/01/17 17:00
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
the best of Italy in one color – red Our vision, our mission and philosophy of excellence
I
n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing, freeze drying and drying equipment, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers. Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product.
Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to entering into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the
“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.)
latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; • Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air
26 PIGO FP 1-17.indd 3
12/01/17 12:03
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow • Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished; PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units, aplicating low temperature work and shorter cycle time. The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. Premium sensorial properties for finished product, absolutely superimposable to those of the fresh product. Machine execution is entirely in stainless steel (Chamber, doors, hinges, shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze dry-
ing time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle. Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit is purpose-built with capacity control to allow economical use of refrigerant. Includes condenser unit. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having up to five times higher capacity than other pitting machines on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and
preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. EASY DRY PG 135 multistage belt adiabatyc dryer, with separate zones temperature and humidity control is sophisticated solution for air drying, even for delicate products. For extraordinary blanching results and efficiency is recomended SUPER STEAM Flow blancher-cooker. PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is aslo providing CONTINUOUS INFUSION TECHNOLOGY and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www. pigo.it or just send an e-mail to info@ pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl. www.pigo.it
27 PIGO FP 1-17.indd 4
12/01/17 12:03
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
Sanitizing and preserving with ozone
De Nora, with its series of De Nora Next ozonizers, offers effective solutions for meat, cold cuts, cheese, fresh pasta, bread and pastries
A
full range of well-tested ozone-based application solutions, that De Nora, a company that has been operating in the electrochemical field for over 90 years, can offer, due to its cooperation with important partners and its commitment in research projects. “Ozone has numerous applications due to its oxidizing and anti-microbial properties”, explains Cristian Carboni, Ozone Application Specialist at De Nora, “it oxidizes not only bacteria, yeasts and moulds but also other organic and residual compounds that may be present in water or on surfaces, without leaving any traces! Ozone is also effective against biofilm, a problem that many food companies have only discovered over the past few years. In fact, the bacteria present in biofilm may be viable but nonculturable, which makes them difficult to detect using traditional methods of analysis such as cultivation on Petri dishes”. “Companies often ask me if the use of ozone affects the quality of the product. Chemical and sensory analysis have shown that, when used correctly, ozone does not affect the taste even of delicate products such as culatello, stracchino, taleggio, gorgonzola, salami, speck, raw ham and ricotta and does not produce peroxides or oxidation byproducts”. The Dairy Industry Many studies have shown that ozone is effective in the treatment of water for cooling mozzarella cheese, which may contain bacteria such as Pseudomonas aeruginosa or Pseudomonas
Taleggio ripened in air and rooms sanitized with ozone; fluorescens (cause of the blue streaks in mozzarella and other products); in the treatment of rinsing water used, for example, in CIP (Cleaning In Place) cycles to avoid transferring any contaminants that have survived the sanitization process from one tank to another; and process water that may be contaminated by the biofilm present in pipes and brine regeneration. Ozone improves the quality and safety of the products with no risks for staff. The research conducted by the University of Udine, Department of Food Science and CNR ISPA, Institute of sciences of food production, entitled ‘Use of ozone in the production chain of high moisture mozzarella cheese’, published in 2013, shows how ozone is effective in reducing the contamination caused by the use of water, in the production processes of the Dairy industry. It has also been demonstrated by many studies that gaseous ozone is also effective in sanitizing the rooms used for cheese maturation and ripening in that it prevents the development of undesired moulds (image 1) and mites, during the ripening stage,
and the presence of insects such as Piophila casei. In addition ozone has proven efficacy against Listeria Monocytogenes on savoury ricotta, P.D.O. gorgonzola, P.D.O. taleggio and other kinds of cheeses. Meat and cold cut industry In the meat and cold cut industry, the use of ozone has been widely studied in ripening rooms for its effects against mites and to prevent the development of unwanted mould, in all production, cutting and packaging environments to reduce the risk of contamination by microorganisms, in particular Listeria. Gaseous ozone enables to sanitize both air and surfaces (particularly points that are difficult to reach such as cooling systems and the inside of machines and conveyor belts). Sanitizing production environments and cleanrooms, especially those in which the products are cut and packaged, ensures a significant increase in the safety and shelf life of products. Also in the meat industry ozone can be used to treat process water that may be contaminated by the biofilm present in pipes.
28 INDUSTRIE DE NORA - FP 1-17.indd 3
16/01/17 17:09
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
Taleggio ripened in air and rooms not sanitized with ozone. Fish industry The use of ozone in the treatment of process and washing water and the sanitization of production environments ensures control against cross contamination and the increase in bacterial load that normally takes place during the working day. It also prevents the formation of biofilm in pipes and helps to oxidize it if it is already present. Ozone water is widely used in mollusc farming and the preservation of crustaceans, in fattening or prefattening tanks, in recirculating water on fry farms and process water in general, with considerable advantages in terms of the size and growth of the fish. Other uses are the production of ozone ice and use of the gaseous phase for treating air in the production environments. Fresh pasta industry In the pasta, sweet and savoury pastry industry, following their removal from
the ovens or pasteurizers, products are exposed to a high risk of contamination from the air, conveyor belts or other machinery; the cooling tunnels and packaging rooms in particular may become critical points of the process with a negative effect on the product’s shelf life and process water contributing to an increase in the microbial load of the products of up to 4 logarithms (1000 times) in a few metres. Ozone is effective in clearing these environments from bacteria, viruses, fungi and moulds without raising the humidity level and thus the water present on surfaces and in the air. Water purifiers and wastewater The ozone systems in the NEXT technologies series can also be used in the treatment of wastewater to reduce the COD and BOD levels, remove a wide range of microorganisms and reduce the quantity of sludge produced, thus cutting disposal costs.
De Nora Next ozone systems With its De Nora Next series, De Nora provides a wide range of ozone systems capable of functioning at different concentrations and generating ozone gas or ozone water according to the specific application. The technologically advanced NEXT ozone series are equipped with ozone sensors to guarantee the safety of the workers and the right dosage of the correct volume of gas. The PLC enables the system to be managed simply through its user-friendly interface. De Nora is a multinational company, leader in the design of products and technologies for sustainable growth: energy saving and water treatment. It is the largest group in the world that supplies electrodes for electrochemical process and is one of the recognized protagonists in the technology and processes for the treatment and disinfection of water. The De Nora products represent key elements with a high added value in transformation processes for a large number of industrial applications: chemistry, water treatment, electronics, energy storage and the protection of infrastructure from corrosion. De Nora operates in 11 different countries with 23 sites, 13 production plants, serving customers in 119 countries. Its research and development centres are in Italy, USA and Japan. At present, the company holds 344 families of patents with over 2000 regional extensions. www.denora.com
Example of an application Product not treated with ozone
Product treated with ozone
An example of the use of gaseous ozone, effective in the sanitization of cold cut maturation and ripening rooms: two salami sausages from the same production batch, one ripened in a room sanitized with ozone and the other preserved in a room not sanitized with ozone.
29 INDUSTRIE DE NORA - FP 1-17.indd 4
16/01/17 17:09
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
plants for the food and beverage industry
F
ARCK Spa manufactures plants for the food and beverage industry with a particular attention to the storage, heating/cooling, pasteurizing and concentration of the fruit juice and milk/whey. FARCK concentration plants can be used with excellent results both for pure and rectified musts and for fruit juices and can be coupled with all desulphurization columns with a very high energy saving. FARCK uses the principle of the Vapour Thermal Recompression and manufactures plants with reduced consumptions (less than 1 Kg. of steam to evaporate 10 Kg. of water). The circulation of the product is “falling film”, with vertical pipe bundle exchangers, condensate separation with elimination of non-polluting liquids and cleaning of the plant by means of forced circulation in short time. The capacity of the evaporators varies from 1.000 or 2.000 lt. of evaporated water to 50.000 lt/h of evaporated water (big plants with 3-6 effects). An important characteristic of FARCK evaporators is the centralization of all controls into a control synoptic board that allows the driving of the plant by one operator alone. All FARCK evaporation plants are realised in monobloc in order to be transported and installed in short time. Thanks to many years of experience in this sector FARCK Spa can design and manufacture plants with very low consumptions thus respecting the environment. FARCK Spa manufactures also plate exchangers, heaters coolers and pasteurizers for food liquids. Our technical office is able to calculate the exact number of plates and sections necessary to guarantee the best energy saving by respecting the product to treat; the plate exchangers are completely manufactured with AISI 304 and 316 stainless steel and have a capacity from 500 to 40.000 lt/hour, with one or
more cooling or heating or pasteurisation sections, with or without holding tubular sections , provided with temperature control board and positioned on bedplates in order to reduce space and time assembly. FARCK Spa is also specialised in the manufacturing of S/steel tanks with capacity up to 200.000 lt. for the storage, cooling or mixing in general. It is possible to add special stirrers for the movement of high density and viscosity products, manholes with micro-switch, breathers, rotating cleaning balls, manifolds, gangways, railings; everything realised following all accident prevention regulations. Thanks to the high level of its technicians. FARCK Spa manufactures also Spray- drying plants for the pulverisation of the concentrated liquids coming
from evaporators and their transformation into powders with a long-life conservation. Compared to traditional dryers, the product coming from a FARCK plants has better qualitative characteristics : lower density, no hygroscopicity, better solubility, no hardening in packaging and so a better use in the industry. Thanks to the high level experience of its technicians, FARCK Spa is able to manufacture and supply complete « turnkey » plants in Italy and all over the world. The transport, positioning and assembly also of voluminous and complex plant’s components are always made directly by its own skilled staff and its means of transport, offering also a good after-sale service.
30 FARCK - FP 1-17.indd 3
17/01/17 12:08
ANDRITZ extractor screens Get a fruitful yield from your extraction process
ON
O ALL C MM
TYP Get
extraction
free operation, we maintain an inventory of
yield and improved profitability with
the
highest
fruit
all common types of drilled and punched
ANDRITZ screen baskets.
They are
baskets in stock. Quick delivery, high per-
available for all leading extractors and
formance, high quality, at a reasonable
finishers. ANDRITZ extractor screens are
price. All backed by exceptional service.
performance driven: accurate, wear-resis-
You will appreciate the difference. Contact
tant, long life, optimized open area, excel-
us today for a quotation!
lent value for money. Designed for trouble-
andritz-fiedler@andritz.com
Visit us at Anuga FoodTec Hall 5.1 Booth D-041 INGOMBRO ADV.indd 3
ES
www.andritz.com 10/06/15 17:23
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
DETECTRONIC, Manufacturer of Food Inspection Systems
D
ETECTRONIC is a privately owned company with production facilities based in Denmark. We develop, manufacture and market industrial food inspection systems - including metal detectors, checkweighing systems, multi check systems, X-Ray systems as well as grading and sorting solutions. We have experienced rapid growth and expansion over the last decade. Today, we are present on all continents in the World, which enables us to provide prompt and effective services to meet the requirements of our customers globally. High Quality Solutions DETECTRONIC has been producing metal detectors since the mid 80`s and a vast majority of the first produced machines are still fully operating almost 30 years later. This underlines our high quality and the great craftsmanship which DETECTRONIC delivers year after year. DETECTRONIC metal detectors are supplied in glass blown stainless steel. The machines are easy to clean and fulfil all the demands set by today’s food industry. The modern micro process controlling system and the newly developed Super Sensitive detecting system makes the DETECTRONIC metal detectors among the most sensitive and effective machines on the market. Also precision and speed is a benchmark for Detectronic check weighers, with speeds up to 260
Metal detector systems
pcs/min and a precision of 0,2 gram they are among the fastest and most effective ion the market. Due to its rational and cost effective construction, the machine has also proven ultra competitive with a very high performance/cost ratio. Providing Higher Standards for Food Safety Working with the food processing industry means having to deal with foreign objects such as bones and metal that can be introduced into the product during processing; such foreign materials can act as choking hazards that can endanger the consumers.Cutting tools used during processing, such as knives, can also find their way into the final product, and are some of the most dangerous contaminants for the products. We aim to help our customers provide higher standards for food safety.
Xray systems
Strong partnership We care about our customers’ food responsibility - and therefore we are very passionate about providing our customers with the best quality solutions within industrial food inspection systems. We believe that strong innovation starts by forming strong partnerships with our customers. Our history proves, and we will continue to keep an eye on the future and provide innovative solutions for our customers that reach into the next decade. Contact We have many years of industrial knowledge, we focus on our customers needs and we can provide you with flexible solutions that will save you time and money. Lean more on www.detectronic.dk
Weighing systems
32 DETECTRONIC - FP 1-17.indd 3
16/01/17 16:31
C
M
Y
CM
MY
CY
CMY
Conveyor belts for the food processing industry.
K
Costacurta conveyor belts are used in food processing as well as in many other industrial processes. Thanks to the specific experience gained over more than 60 years, Costacurta can assist the client in the selection of the most suitable type of belt for the specific application. Costacurta conveyor belts are suitable for applications with temperatures ranging from -150°C to +1150°C.
tcb@costacurta.it www.costacurta.it
INGOMBRO ADV.indd 3
16/01/17 16:14
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
New upgrades, unchanged performances The new melon and pineapple peeler mod. PL4D was born: doubled production capacity, reliability as our core value
P
ND srl is continuing to work side by side to their customers answering to all their requests actively and carefully. In this way the new melon and pineapple peeler and corer mod. PL4D was born, always manually fed and works for outer peeling all fruits, even if they are not calibrated or have an irregular shape. They can thus be easily peeled with maximum efficiency. To increase the production, the new system allows the peeling on two heads while the other two are loaded. Besides, as per the models in the market, the machine is equipped with an ejector that discharges the fruit directly unto the belt, so to make the processing easier and have a better hygiene and fruit maintenance. The machine has a stainless steel structure. All components are easily changeable; all parts in touch with the fruit are made in food-approved material. The machine is provided with an electrical board equipped with two inverters: one to adjust the fruit speed and the other one to adjust blade speed. The peeler PL4D is equipped with two belts, one for
peeled fruit and the other one for waste. PND offers a wide range of products including peeling, coring and cutting machines for apples, pears, kiwi, oranges, pineapples, melons,
watermelons, mangos with manual or automatic feeder, prewashing tank and treatment tank. The company also offers complete automatic lines for the canning industries and manual lines for freshcut fruit, for small laboratories and
34 PND - FP 1-17.indd 3
28/12/16 12:17
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
processors who want to start this business in fruit processing. One of the bestselling machines has been the semiautomatic peeling, coring and cutting machine for apples, pears and kiwis. This machine has production capacity from 20 to 80 fruits per minute, depending on customer specifications. With different optional equipment, this highly versatile machine can cut wedges and chunks. This kind of peeler in models PL4/ PL6/PL8 can be automated thanks to the automatic feeder and orientator for apples, making the complete automatic line for apples processing. Wholly constructed from stainless steel, the machine is easy to clean and sanitize and allows for a fast maintenance. When connected to the automatic feeder for Williams pears, customers can enjoy a fully automated pear processing line. The automatic pears feeders is also fully constructed from stainless steel 304 and the entire structure is positioned on a sliding carriage which allows for easy maintenance and adjustment of the peeler.
Working closely to their customers has enabled PND to share their experience and knowledge and to continuously innovate. PND is backed by a team of professional highly skilled technicians and engineers who offer their support from the initial contact, to the installation, start-up and personnel training. PND’s flexibility and expertise guarantee solutions that are tailored to each customer. Further strengthening their capabilities is PND’s commercial network of representative offices. This allows PND to maintain a high level of contact with their customers anywhere in the world providing the capability to quickly and efficiently solve any issues related to installation, maintenance and troubleshooting and spare parts. The company has more than 500 machines successfully placed in Europe, South America, United States, Asia and Australia. New patent for STRAWBERRY DE-CALYX MACHINE Mod. DF24: PND is proud to introduce in the market this new patent machine developed to remove the strawberry calyx (top green cap with leaves)
and, if desired, cut strawberries in half or four pieces. Low waste at 8-10% guaranteed, labor saving, high capacity, easy maintenance and sanitation. Double capacity respect to the Model DF12, less consumption. Ask us more details writing to info@pndsrl.it!! For further information please visit PND’s website www.pndsrl.it where you will find photos and videos that help you to better understand the functionality of each machine.
35 PND - FP 1-17.indd 4
28/12/16 12:17
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
Automatic Vegetables Spiralizer Mod. Streamer for Turatti Group Nominated to the Fruit Logistica Innovation Award 2017
T
uratti Group announced today that the Mod. Streamer has been nominated for the prestigious Fruit Logistica Innovation Award 2017, the most important one of its kind in the international fresh fruit and vegetable sector. The FRUIT LOGISTICA Innovation Award (FLIA) is presented each year during the tradeshow in Berlin for outstanding innovations in the fresh produce sector. The new patent-pending automated spiralizer from Turatti Group allows to obtain a wide range of spiralized products, with different shapes and sizes. This groundbreaking solution allows to convert vegetables like Carrots, Zucchinis, Sweet Potatoes…into spiral-shaped, pasta-type noodles. A wide range of vegetarian “spaghetti”, “tagliatelle” and “Gnocchi” can be obtained, recovering otherwise unutilized parts from firm fruits and veg-
etables (stalks, irregular products…). Combining high capacity with amazing quality and versatility, the model allows a seamless operation to allow a high volume production with only one operator, a process unachievable with the small commercial kitchen tools. “Innovation is in our DNA and we are pleased to provide another cutting edge solution to vegetable processors, allowing them to offer new and healthy products”, said Alessandro Turatti President of Turatti North America. “It is an incredible achievement to be selected among the best from the large number of proposed
nominations received from Fruit Logistica this year.” The quality of the final product offered by the Streamer machine cannot be replicated with other systems, because of its innovative patented cutting head and the high precision centering tool. The horizontal feeding system permits to obtain perfect and homogeneous noodles and spiralized vegetables, in an almost infinite combination of cuts, shape and lengths. Due to its configuration, the unit can be supplied in a wide variety of models ranging from compact to high-capacity industrial solutions.
36 TURATTI - FP 1-17.indd 3
17/01/17 10:30
INGOMBRO ADV.indd 3
11/10/16 10:19
technology for
special
MACHINES FOR FRUIT - VEGETABLE INDUSTRY
high-tech solutions FOR the olive oil extraction
T
he passion for innovation has always been the driving force behind the Pieralisi Group. This is just as true today as at the outset when Adeodato Pieralisi set up his first workshop in the small town of Monsano in 1888, the start of this family-run manufacturing business. From the postwar period onwards, the Group’s main plant in Jesi has specialized in olive oil machinery and what was once a family-run manufacturing business became an industrial enterprise with a solid organization. In the 1960’s, Pieralisi revolutionized traditional olive oil extraction systems, conquering domestic and international markets with the first decanter for olive-oil continuous processing. Starting in the 1970’s, Pieralisi moved into new sectors of the market. The Group’s large experience and know-how in the olive oil sector led Pieralisi to offer centrifugal force as a rational solution to production processes in a wide range of food-processing and industrial sectors. The Group’s success was so rapid that, in just a few years, it established itself as the world’s leader company in centrifugation.
The key to Pieralisi’s success in the olive oil sector is the continual testing of innovative high-tech solutions aimed at increasing customers’ olive oil yield and quality. This commitment dates back to Pieralisi’s introduction of the first continuousprocessing decanter that revolutionized the olive oil extraction process. Still today the Group provides the olive oil extraction industry with modern plants that are automatically able to handle all processing stages and to keep track of all data for complete traceability of the product.
In 2012 Pieralisi revolutions once again olive oil sector by introducing LEOPARD, the only centrifugal extractor with DMF technology (Multiphase Decanter) which represents the solution of the third era for olive oil extraction, turning a by-product to be disposed of into added value for the miller. The last innovation created by the Pieralisi Group is the Protoreactor®, a unique system for the worldwide olive oil market that revolutionizes the traditional kneading process granting important advantages in the batch and industrial processing. It increases the quantity and the quality of the product with an energy saving due to the reduction of kneading time and heat loss. The result is a significant increase in polyphenol and better organoleptic properties of the produced oil. www.pieralisi.com
38 PIERALISI - FP 1-17.indd 3
16/01/17 17:26
Frank dice: puoi scordartelo amico!
Algro® Guard M e Leine® Guard M sono i perfetti “buttafuori” per proteggere i tuoi prodotti alimentari. Questi prodotti innovativi e riciclabili a base carta di Sappi offrono una soluzione integrata altamente efficiente e sostenibile contro gli oli minerali per minimo 15 mesi. Le eccellenti proprietà di termo-saldabilità di questi prodotti barriera riducono il numero di processi di lavorazione e anche i costi di produzione. Rendi il tuo imballaggio per prodotti alimentari più sicuro e più economico!
speciality.paper@sappi.com www.algro-guard-m.com
ADV PANINI - FP 1-15.indd 3
07/04/15 11:33
PACKAGING LABELLING
WEIGHING
NO MINERAL OIL IN FOOD
Efficient, sustainable protective barrier for packaging
No more mineral oil mixtures transferred into food from packaging: Sappi’s new papers with integrated mineral oil barrier bring new safety and capability to recycled packaging solutions for the food industry in a sustainable and efficient way. The two key benefits: Minimum 15-month mineral oil barrier protection and very good heat sealing capabilities so that food packaging does not require any additional coating seal. A contribution by René Köhler, Group Manager for Flexible Packaging at Sappi Fine Paper Europe
P
ackaging protects the product it contains from dirt, contamination and destruction. However, there can be significant consequences when the packaging itself becomes a concern: The existence of poisonous mineral oil mixtures has been detected in various foods since the 1990s. Recycled packaging carton board was identified as the source of these mineral oil mixtures in food. Printing inks from recycled newspapers that contain solvents are the primary culprits due to the fact that poisonous hydrocarbons cannot be fully removed in the re-
cycling process. A residual amount, normally around ten percent, remains in the recycled material after processing. The ink on the printed packaging can also contain mineral oil mixtures and can migrate into the food as well. Dry foods and foods containing fat are affected: Rice, noodles, chocolate products, muesli, potato dumplings and baby food. The mineral oils predominantly migrate into food – even at room temperature – as volatile gases. Most inner pouches currently used fail to offer adequate migration
protection. Safe solutions, such as those using complex laminates with aluminium and PET, are both expensive and not environmentally friendly. The transfer of mineral oil into food is the result of two key properties of the food itself: First, the particular surface of the food onto which the mineral oil is absorbed; and secondly, the percentage of fat in the food into which mineral oils can easily be dissolved and absorbed. These residues consist of a complex mixture of saturated (MOSH) and unsaturated hydrocarbons
40 SAPPI - FP 5-15 inglese.indd 3
22/10/15 16:47
PACKAGING LABELLING
WEIGHING
(MOAH) suspected of being carcinogenic. Humans ingest the poisonous substances by consuming the food with high-risk consequences: In 2009 the Bundesinstitut für Risikobewertung (BfR; Federal Institute for Risk Assessment) determined that mineral oils can become concentrated in the human body with ingestion over time. Animal testing has shown that they are highly poisonous and can cause liver inflammation, heart damage and other diseases, including cancer. The conclusion of the BfR was that it is urgent that the transfer of mineral oils into food should be minimised. Solutions expensive and a long way off Industry and researchers have long been looking for solutions to eliminate these unwanted risks. The entire printing sector is discussing how
THREE QUESTIONS TO KERSTIN DIETZE, MARKETING MANAGER FOR SAPPI SPECIALITY PAPERS, SAPPI FINE PAPER EUROPE What has the market’s response been to the idea of packaging papers with an integrated mineral oil barrier? The interest in an efficient and sustainable mineral oil barrier solution is very high and is growing. The increasing interest is certainly also driven by the imminent introduction of legal requirements. Many product manufacturers are now focused on this issue and are looking for rapid solutions. For this reason, the response to our official product launch during Interpack 2014 was extremely positive. There were many enquiries from product manufacturers and processors about our innovative and recyclable barrier papers, with our efficient and easy-to-implement solution enjoying a great deal of interest. Are there any specific projects yet, and how is the ongoing development of the mineral oil barrier papers progressing? Currently there are multiple customer tests running on different packaging types for tea, cereals, chocolate and various dry foods. We are very optimistic that we will be able to present the first successfully implemented projects very soon. The development work will not come to an end following the successful market launch of the mineral oil barrier papers, however. The next stage is to expand the number of weights on offer for these barrier papers. What further developments is Sappi currently working on? Sappi is increasingly investing in the development of special papers. Thanks to expansion of the specialist centre for special papers in Alfeld, we will be able to present many additional innovations in the future. The Algro Nature and Leine Nature papers that can be composted at home, as well as the mineral oil barrier papers Algro Guard M and Leine Guard M are the first innovative results of these investments. In addition to this, our company is also running various development projects in the area of sustainable packaging solutions. A key focus is the integration of different functionalities into our papers. We will be announcing additional products and solutions very soon.
41 SAPPI - FP 5-15 inglese.indd 4
22/10/15 16:47
PACKAGING LABELLING
to migrate to inks free of mineral oil for the long term. Carton manufacturers are working on improved cleaning processes for recycled papers; and paper processors are voluntarily avoiding the use of inks containing mineral oil for packaging printing. However, none of these solutions can have the desired impact in the short term however, and even when they are achieved, the associated costs are very high. Functional barriers, either in the form of coated, painted or laminated folding cartons or impermeable inner pouches, is a potential solution that is currently available. The use and benefit of packaging materials with mineral oil barriers (abbreviated as MOB (Mineral Oil Barrier)) are currently an important topic of discussion in the packaging sector. Although some of these measures are currently being implemented by product manufacturers, there is a need to do more, and soon: Legal requirements for this are anticipated in Germany, in particular, where a legal bill is still being discussed. However, a recommendation for the use of barriers for inner pouches in food packaging has existed in Austria since 2012. Sappi presents its solution To enable the continued use of recycled paper in packaging materi-
WEIGHING
als, Sappi has developed a solution in partnership with BASF and Eurofins that brings innovative MOB papers into the market. The Sappi paper has a barrier coating which is applied during the production process in the form of a special dispersion agent. These new paper types for flexible packaging prevent the penetration of potentially harmful substances into food while allowing the ongoing, sustainable use of recycled cellulose in packaging materials, including outer packaging and transport packaging, ensuring improved food safety. Sappi introduced MOB papers as a technology demonstration at Fachpack last year . Shortly afterwards, these papers were awarded the “PPI Award 2013 for Advances and Innovation.” At this year’s Interpack, MOB papers were introduced onto the market under the brand names Algro Guard M for outer packaging that require high print quality, and Leine Guard M for inner pouches and bags. These save, sustainable and cost-effective solutions have been generally available since Spring 2014. Homogeneous, sealed surface One of the technical challenges in developing the MOB papers lay in achieving a homogeneous coating
to fully cover the pre-coated paper substrate. Even small defects in the coating can have a direct effect on the quality of the barrier function. This means it is important to have an exceptionally smooth, non-porous raw paper with a full-coverage primer offering. Another challenge was finding a production window on the coater to permit a barrier coating to be applied to product without the rollers becoming blocked. Together Sappi and BASF succeeded in developing coating solutions to address these challenges. It required the creation of a water-based polymer dispersion that could guarantee the necessary barrier while providing a stable and fault-free film using the predefined parameters without blockages. For this purpose, the film formation had to be aligned with the blocking response to achieve the optimal formulation. Test confirms effectiveness To test the effectiveness of the barrier coating in preventing the penetration of poisonous mineral oils into food and other sensitive products, BASF turned to Eurofins Consumer Product Testing GmbH, an international bioanalytics service provider. This lab focuses on test-
ABOUT SAPPI Sappi Fine Paper Europe (SFPE) is the leading European manufacturer of coated fine paper, as used for premium magazines, catalogues, books and high-end print advertising. The company has its headquarters in Brussels, Belgium. Sappi Fine Paper Europe is renowned for innovation and quality. The graphical papers includes the brands Magno™, Quatro™, Royal™, Galerie™, GalerieArt™ and Jaz™. Algro®, Fusion®, Leine® and Parade® are the brands for special labels, top liners, packaging paper and boxes. Sappi papers are manufactured in ISO 9001 and ISO 14001 certified factories and all plants in the EU are EMAS-registered. SFPE plants also have chain of custody certification from the Forest Stewardship Council (FSC®) and/or through the Programme for the Endorsement of Forest Certification (PEFC™). Sappi Fine Paper Europe is a division of Sappi Limited (JSE), a global company based in Johannesburg, South Africa, which employs over 14 000 people and has production sites in seven countries on three continents, sales offices in 50 countries and customers in over 100 countries worldwide. More information on Sappi can be found at www.sappi.com.
42 SAPPI - FP 5-15 inglese.indd 5
22/10/15 16:47
PACKAGING LABELLING
ing and analysing foods, pharmaceutical products and environmental samples as well as consumer goods. Eurofins conducted a threemonth test cycle on behalf of BASF. These and other tests have definitively shown that papers with MOB barriers developed jointly by BASF and Sappi prevent mineral oil residues in recycled cardboard and recycled carton from migrating into food during the standard shelf life of the foods in question: The two new Sappi papers, Algro Guard M and Leine Guard M, have the necessary MOB functionality for a protective period of at least 15 months - in other words, far longer than the normal maximum shelf life of the products - as well as very good sealing capabilities. It is precisely the integrated MOB functionality and the excellent sealing capability of the papers that ensure that no additional processing steps or extra coatings are needed to meet these requirements. This
WEIGHING
results in shorter value chains and more efficient overall production times. Before these tests were conducted, the supervisory bodies in the food industry were of the opinion that the migration of mineral oils could only be safely prevented via functional barriers such as inner pouches. According to information from Eurofins, the material from BASF was the first directly applied coating able to demonstrate appropriate barrier properties. Thanks to the surface properties of the new MOB papers, they are also very well suited for downstream processing to enhance the packaging according to brand owner requirements. These types of enhancements are not always required, however. For example, tests have shown that the MOB papers also offer excellent aroma protection. This is demonstrated, for example, by protection against
the loss of camphors (peppermint) and limonene in foods packaged using these papers. At the same time, the barrier paper also protects against environmental odours that could impair flavour penetrating the packaged food from the outside. Conclusion: on the right path Both of these new Sappi paper types feature two key properties: Guaranteed mineral oil barrier protection for 15 months and excellent heat sealing capabilities. The market interest in this packaging solution is immense. This confirms for Sappi that its approach in developing a packaging solution with mineral oil barrier was the correct one: The many benefits of paper and carton as packaging materials - renewable, environmentally friendly, recyclable, compostable and biodegradable - now include providing a mineral oil barrier for improved food safety.
43 SAPPI - FP 5-15 inglese.indd 6
22/10/15 16:47
PACKAGING LABELLING
weighing
TSC Auto ID launches new industrial label printer series MX240P
T
SCs new industrial thermal transfer printer series MX240P is extremely impressive with its print high speed of up to 18 ips, coloured touch display, powerful 536 Mhz processor and superb print quality. With three models available, TSC Auto ID offers the ideal solution for every marking application in in-dustry/ manufacturing, shipping and logistics. The innovative and well-designed label printers replace TSCs previous bestseller printers of MX240 series. They are differenti-ated by their print resolution, print speed and print length: The MX240P prints at 203 dpi at speeds up to amazing 18 ips and 1,000” print length, MX340P offers higher 300 dpi resolution at speeds up to 14 ips, and the MX640P features 600 dpi high resolution which makes it well suited for printing very small 2D barcodes, graphics, fine print and other ultrahigh-resolution im-ages. Thanks to print technology „Thermal Smart Control“™, specifically developed by TSC Auto ID, all information and barcodes are precisely printed on the labels with excellent print quality. The printers offer plenty of memory, including an industry best 512 MB SDRAM and 512 MB FLASH and, additionally, a secure digi-tal (SD) FLASH memory card reader for inexpensively adding up to 32 GB of memory. The new series is loaded with convincing standard features in-cluding a colour touch display with new UI design and six menu buttons to provide a great user experience, support for 600 me-ter ribbons, 8” OD media rolls, built-in Ethernet and other numer-ous modern interfaces. Precise media po-
sitioning & preprinted label identification are realized by reliable sensors such as Gap transmissive, black mark, ribbon end and encode sensor. The flexible ENERGY STAR® qualified marking allrounders are designed for long life, delivering 24x7 high volume performance. They feature a die-cast aluminum print mechanism housed in a very resistant cabinet. Due to the integrated, powerful TSPL-EZ™ firmware and labelling software, installation and implementation in production processes, data exchange and configuration are easy to do. About TSC: TSC Auto ID Technology Co. Ltd. (TSC) is a global provider of quality Auto-ID solutions for transportation and logistics, manufacturing and healthcare, industry and retail, offering a diversified line of innovative
and reliable products with excellent quality. TSC has over 25 years of experience dedicated to barcode and label printers, with more than 3 million installed in over 90 countries. That puts the company, headquartered in Taiwan and producing in two own factories, into the top 5 manufacturers of thermal label printers in the world. TSC is traded on the Taiwanese stock exchange. In the EMEA region, TSC is represented by its subsidiary TSC Auto ID Technology EMEA GmbH in Zorneding (Munich). The GmbH is responsible for sales, support and marketing in the regions of Europe, Middle East and Africa. Managing director is Ladislav Sloup. TSC sells its products exclusively through distributors and value-added resellers (VAR). For more news and information on TSC, please visit www.tscprinters.com
44 TSC FP 1-17.indd 3
17/01/17 10:45
INGOMBRO ADV.indd 3
20/12/16 16:30
PACKAGING LABELLING
WEIGHING
LINPAC AND SACCHITAL LAUNCH LINKRAFT
E
urope’s leading multi-material packaging manufacturer, LINPAC, has partnered with Sacchital, leading Italian flexible packaging experts, who have 70 years of experience in manufacturing and supply of paper/plastic printed laminates to the food industry. Together, they’ve produced a new film laminate to meet the demands of retailers and consumers. LINKraft offers a complete packaging solution for sliced meat, fresh pasta, chocolate goods and many more products, combining outstan-
ding strength and presentation characteristics with environmental credentials. The robust and reliable laminate offers a natural yet traditional look and feel for contemporary packaging design and is suitable for organic and fresh products. The laminate can also be designed with a see through window giving consumers a chance to view the pack contents, which improves pack shelf appeal and drives retail sales.
The LINkraft laminate secures the freshness of the pack contents and extends product shelf life through the inclusion of a high performance barrier layer fit for MAP and vacuum technologies. Product safety is also enhanced through the use of hermetic sealing and packs are designed to open easily meeting the needs of aging and disabled consumers. From an environmental perspective, LINkraft is both renewable and sustainable; thanks to FSC (Forest
46 LINPAC FP 5-15.indd 3
14/10/15 14:32
PACKAGING LABELLING
WEIGHING
Stewardship Certification) certified paper and ultra light LINPAC films. Notably the product is also recyclable as it has been designed with the correct proportion of paper and plastic content to be included in consumers’ home waste collections. Fabio Musati, Barrier Films Business Development Manager, LINPAC Pontivy says, “We believe that our new LINKraft product offers an efficient and reliable packaging solution which presents and protects products to the highest standards for the most demanding customer. We see ourselves as partners for packers, manufacturers and retailers and we enjoy working with our customers to create new packaging solutions, which match consumer demands with the highest technical standards of strength and presentation, combined with a low carbon footprint.”
For retailers, packers and food service clients, LINPAC is an international market leader in the production of primary fresh food packaging and food service solutions. We are a multi material technology provider operating across a network of 18 manufacturing sites and 23 sales operations servicing 71 countries. We champion the reduction of food waste by delivering innovative and efficient packaging solutions. With over 40 years of experience in food packaging safety and security, LINPAC is the most trusted brand in today’s market.
fresh thinking...
LINkraft
®
t: +44 (0)1977 692400 e: info@linpacpackaging.com LINPAC FP 5-15.indd 4
linpacpackaging.com 14/10/15 14:32
PACKAGING LABELLING
WEIGHING
Barry Callebaut focuses on the BEUMER packaging line:
HIGH-QUALITY END-OF-LINE PACKAGING SOLUTION PROTECTS COCOA POWDER
The packaging system at a glance: as general contractor, BEUMER Corporation has installed a complete packaging system, conveying systems and a bagging system.
B
arry Callebaut, one of the world’s leading manufacturers of cocoa and chocolate products, required a packaging system at its Eddystone, PA facility that ensured safe transport of the cocoa powder filled in paper bags and stacked on pallets. The packaging of the bag stacks must combine low packaging costs with sufficient weather protection and high stack stability during transport and storage especially when the paper bags are stacked on pallets of two different sizes. Barry Callebaut engaged BEUMER to develop an end-of-line packaging system for these specific requirements. Barry Callebaut AG with headquarters in Zurich, Switzerland is a fully integrated company that masters nearly all steps from the sourcing of cocoa beans right up to the finished products sold on store shelves. As supplier of industrial and specialty chocolates, the company serves industrial and artisanal customers. The American subsidiary in Eddystone fills bags with cocoa powder, pal-
The BEUMER robotpac in use: the palletised stacks are characterised by an excellent stack quality.
letises and packages them. The bags are then loaded into containers or trucks and transported to distributors such as chocolatiers, pastry chefs or bakeries in North America or Europe.
baut and BEUMER already cooperated successfully for a French facility. For this reason, the manufacturer of cocoa and chocolate products once again engaged the intralogistic specialist.
High requirements for the packaging system To ensure that the cocoa powder arrives to customers in perfect condition, it must be transported in a safe and protected manner. For this reason, the packaging system must work at a high performance level. The goals for Barry Callebaut were to increase automation and thus process reliability, improve the product presentation and use less packaging material. In addition, the packaging had to be able to protect the cocoa powder against high temperature and air humidity. As both the Euro pallet (800 mm x 1,200 mm) and the GMA pallet (Grocery Manufacturers of America) (1,015 mm x 1,215 mm) are used, the packaging system must be customisable for different pallet sizes. Barry Calle-
Modernisation of the packaging line As general contractor, BEUMER Corporation in Branchburg, New Jersey (USA) installed a complete packaging system, various conveying systems as well as a bagging system. With partner Behn + Bates America, a division of Haver Filling System, Inc., BEUMER equipped the line with the Integra system, a fully automated, completely premounted bagging system for bulk materials in the food industry. This system fills bags with cocoa powder and seals them. As part of the quality control process, the BEUMER belt conveyors transport the bags to a metal detector and a checkweigher. Here, bags containing metal or over- and underweight bags are rejected. After the palletising process, the stack press removes residual air from the bags, thus
48 BEUMER - FP 6-15.indd 3
24/11/15 14:14
PACKAGING LABELLING
WEIGHING
WEIGHING
increasing the stack stability. When designing the packaging line, the handling of different batches on different-sized pallets was one of the challenges. For this reason the high-capacity BEUMER robotpac was installed providing excellent stack quality and load stability. Commissioning of the high-capacity packaging system The innovative BEUMER stretch hood is also part of the scope of supply. This high-capacity packaging system pulls a stretch hood over the palletised bag stack to protect the products against wind, rain and dust while providing ultimate safety during transport. The bag stack is completely packaged and transported to the take-away post. Thanks to the permanent tension force of the film in vertical and horizontal direction, the bag stack provides high stability - even if the cocoa powder settles in the bags, thus reducing the bag volume. Sensors on the BEUMER stretch hood measure the height of the pallet. This automation allows for the calculation of different stacking heights as well as the optimisation of film consumption. The film is then cut and sealed. The formed hood is pulled over the complete bag stack forming a stable unit. More safety and less film consumption Since the modernisation, the workflow at Barry Callebaut’s packaging facility runs without any problems. The products are protected against wind, rain and dust. Besides the packaging capacity, the stretch hood technology provides improved visibility of the palletised products thanks to the smooth surface of the film hood. The material costs for packaging have been reduced since five to ten per cent less material is required, making this solution not only more cost effective for Barry Callebaut but an important contribution toward safeguarding the environment. www.beumergroup.com
Packaging line of the year In 2009 Barry Callebaut LLC became the fifth recipient of PMT’s annual Packaging Line of the Year Award for its endof-line packaging solution. Companies from the packaging industry, which use innovative and sophisticated packaging lines, are awarded with this prize. The award-winning packaging line designed by BEUMER and Behn + Bates is an example for good cooperation with suppliers worldwide. The result is pioneering technology, environmental consideration and innovative design. Barry Callebaut LLC accepted the award at a special conference at PACK EXPO in Las Vegas. Organiser and sponsor of the prize is the Packaging Machinery Manufacturers Institute (PMMI). This organisation consists of more than 540 companies, which manufacture packaging systems and packaging-related machines in the United States and Canada.
BEUMER - FP 6-15.indd 4
24/11/15 14:14
PACKAGING LABELLING
weighing
GENERAL SYSTEM PACK, AUTOMATED PACKAGING LINES
G
eneral System Pack is a world-renowned company which produce different types of packaging machines. Technology is undoubtedly their strong point in addition to the high-quality standard of the machines they produce. General System Pack’s packaging lines are all automated, extremely robust, enduring and easy to operate. Adopting targeted solutions for each circumstance, these machines are designed to better respond to the most severe ergonomic and hygienic requests The wide range of models that the General System Pack offers, always provides excellent solutions for all the flow pack wrapping sectors, including the automatic feed and the end-of-line
systems. With General System Pack any product will find its “tailored suit” - the company offers numerous solutions including controlled atmosphere, high speed and the most extreme automated processes, always ensuring the best performances. General System Pack is second to none. General System Pack’s packaging machines and systems treat the client’s
product with the same care and attention that the client has during the manufacturing process. The company offers packaging lines that are best suited for small and medium-sized companies that intend to give an industrial slant to their packaging. General System Pack is a reliable, solid and versatile partner who significantly contributes to the success of their clients.
GENERAL SYSTEM PACK, AUTOMATISCHE VERPACKUNGSLINIEN
G
eneral System Pack ist ein gut etabliertes internationales Unternehen, das verschiedene Arten von Verpackungsmaschinen herstellt. Die Technologie ist neben dem sehr hohen Standard der Qualität der eigenen Maschinen zweifellos seine größte Stärke. Die von General System Pack hergestellten Verpackungslinien werden alle elektronisch gesteuert, sind extrem stabil, langlebig, leicht zu handhaben und wurden mithilfe von gezielten Lösungen realisiert, um den höchsten Ansprüchen in Bezug auf Ergonomie
und Hygiene gerecht zu werden. Die breite Palette von Modellen von General System Pack bietet durchweg sehr gute Vorschläge für alle Verpackungsbereiche mit Flow-Pack, einschließlich automatischer Zuführung und Endlinie. Jede Art von Produkt findet bei General System Pack den richtigen «Maßanzug»; die vielen Lösungen des Unternehmens, die von kontrollierter Atmosphäre über hohe Geschwindigkeit bis zum extremen Automatismus reicht garantiert immer das erreichbare Maximum. General System Pack scheut keinen
Vergleich. Die Verpackungsmaschinen und Anlagen von General System Pack behandeln das Produkt des Kunden immer mit der gleichen Sorgfalt und Aufmerksamkeit, wie sie der Kunde auch auf seine Produktionsprozesse legt. Die angebotenen Verpackungslinien sind die beste Lösung für kleine und mittlere Unternehmen, die ihr eigenes Produkt in einer Industrieverpackung liefern möchten. General System Pack bietet sich als starker und flexibler Partner an, der in der Lage ist, wesentlich zum Erfolg der Kunden beizutragen.
50 GSP - FP 2-16.indd 3
24/03/16 14:04
PACKAGING LABELLING
1
weighing
Below some examples of packaging lines and automated lines Hier sind einige Beispiele für Verpackungsmaschinen und automatische Linien GSP 55 EVO: Electronic wrapper, versatile and reliable, very flexible in the formatchange, suitable for food and non-food products, both for single-dose and for multiple packages. Its cantilever structure and easy accessibility, together with its sanification regulations, easy maintenance and safety, all this allows this wrapper to stand out. Elektronische Verpackungsmaschine, vielseitig und zuverlässig, sehr flexibel beim Formatwechsel, ideal für Lebensmittel und Non-FoodProdukte sowohl als Einzeldosis als auch für mehrere Verpackungen. Der freitragende Rahmen und die leichte Zugänglichkeit sowie die Grundsätze der Hygienisierung, Wartung Einfachheit und Sicherheit, für die sie konzipiert wurde, zeichnen die Maschine aus.
2
GSP 65 BB: The electronic horizontal pack wrapper with a long-time sealing system, model GSP65EVO BB, has been designed to create airtight packaging in a controlled atmosphere. It is suitable for all those products that are difficult to carry or that need extra care as well as for those that cannot tolerate any shock during the convey and the film insertion. This is only one of the many solutions that GSP can offer to their clients in order to increase the Shelf Life of the food products within a perfectly stylish bag, which also offers a mechanic protection to its content. Horizontale elektronische Verpackungsmaschine mit langer Schweißzeit, Modell GSP65EVO BB, entworfen für luftdichte Beutel in einer kontrollierten Atmosphäre, für all jene Produkte, bei denen Transportschwierigkeiten auftreten können oder die extreme Sorgfalt erfordern und beim Transport und beim Einsetzen in die Folie nicht beschädigt werden dürfen. Dies ist eine der vielen Lösungen, die GSP anbietet um das Shelf Life, also die Haltbarkeit von Lebensmitteln, in Zusammenhang mit einer perfekten ästhetischen Hülle zu erhöhen und für einen mechanischen Schutz des Inhalts zu sorgen.
3
GSP 50 EVO: High-tech electronic horizontal pack wrapper GSP50EVO – fast, versatile, easy and reliable. This machine combines high technology, value for money and high performances all in one. Horizontale elektronische Verpackungsmaschine GSP50EVO, hohes technisches Niveau; Geschwindigkeit, Vielseitigkeit, Bedienerfreundlichkeit und konzentrierte Zuverlässigkeit in einer Maschine vereint, kombiniert hohe Technologie mit einem optimalen Preis-Leistungsverhältnis und Leistungen, die schwer zu schlagen sind.
51 GSP - FP 2-16.indd 4
24/03/16 14:04
PACKAGING LABELLING
WEIGHING
ULTRATHIN 9-LAYER LIDDING FILM To reduce packaging weight, boost shelf life of MAP food Image: DuPont 20XMS is a newly developed, ultrathin nine-layers high barrier lidding film from Comar, allowing for lighter packaging without compromising properties. DuPont Bynel® adhesive resins provide perfect coupling between the incompatible layers of the new structure, whilst a DuPont™ Appeel® sealing layer is key to reliable adhesion of the film to a variety of common tray polymers.
2
0XMS is a new nine-layer high barrier lidding film with a thickness of only 25 μm, which the North Italian packaging specialist Comar has developed for MA-packaging of food, including fresh and processed meat, fish or cheese. Use of a DuPont™ Appeel® sealing resin assists reliable, consistent adhesion to common PP, PE, PS or PET trays. Because the new coextrusion blown film has low thickness and is ready for use without any lamination steps, it contributes significantly to reducing the packaging’s environmental footprint. And with its high strength, toughness and barrier properties, it helps to prevent food wastage due to premature deterioration. What’s more, its high gloss and transparency as well as its anti-fog property boost shelf appeal. Compared to traditional five layer PEEVOH-PE lidding films with a thickness of 70 μm, the new 20XMS film has similar to improved mechanical properties, the same UV and moisture barrier and an even higher oxygen barrier. Using PET-G for the outer layer significantly enhances the new film’s high gloss, transparency and
puncture resistance. And when required, this polymer layer also permits energy and cost saving lamination of the structure to PET, OPP or OPA without any need for corona pretreatment. Specifically formulated DuPont™ Bynel® 22E780 and Bynel® 41E710 tie layers provide high quality coupling between the PET-G outer layer and the PE inner layer as well as between PE and the PA/EVOH barrier layers of the structure. To provide consistent sealing quality on common tray polymers, Comar has specified a versatile DuPont™ Appeel® 20D784 sealant resin, which additionally permits control of seal characteristics (lock seal or easy-peel) depending on the selected converting parameters including sealing temperature, time and pressure. As Dr. Ivan Lonardelli - R&D Manager at Comar explains:
“DuPont has provided substantial support in selecting the most suitable tie and sealant polymers as well as in identifying optimum converting parameters. It was this close cooperation that allowed us to downgauge the film thickness by about 65 % compared to the traditional 5 layer structure and at the same time to meet stringent requirements in terms of processing and application characteristics. We also highly value the wide variety of tie and sealing resins offered by DuPont, which enable us to flexibly adapt our new nine-layer structure to the specific requirements of our customers’ wide range of applications.” www.dupont.com
52 DUPONT comunicato - FP 6-15.indd 3
24/11/15 17:44
INGOMBRO ADV.indd 3
22/10/15 17:03
PACKAGING LABELLING
weighing
Intelligent complete solutions for plastic and rubber processing machines Baumüller presents sustainable systems, components and services for the plastics industry at K 2016
A
n international audience will gather at the K trade show in Düsseldorf from October 19 to 26, 2016 to get information about trends and innovations in the plastics and rubber industry.
services for the plastics industry in hall 11 at booth A 41. In its hardware and software development, some of which features web capability and a variety of interfaces, Baumüller always considers the networking of the machines and systems.
The automation expert from Nuremberg presents a product portfolio to get new and existing machines fit for Industry 4.0. Baumüller provides a comprehensive offer for automation and drive
As one of the leading automation and drive manufacturers, Baumüller will present its solutions in the form of systems, components and
Intelligente Komplettlösungen für Kunststoff- und Kautschukmaschinen
Baumüller präsentiert zukunftssichere Systeme, Komponenten und Services für die Kunststoffbranche auf der K 2016
A
uf der Messe K in Düsseldorf kommt vom 19. bis zum 26. Oktober 2016 ein internationales Publikum zusammen, um sich über Trends und Neuheiten für die Kunststoff- und Kautschukindustrie zu informieren. Baumüller präsentiert in Halle 11 auf Stand A41 als einer der führenden Automatisierungs- und Antriebshersteller seine Lösungen bestehend aus Systemen, Komponenten und Services für die Kunststoffbranche. Baumüller hat sowohl
bei der Hardware- als auch bei der Softwareentwicklung, u.a. mit Webfähigkeit und Schnittstellenvielfalt, stets die Vernetzung der Maschinen und Anlagen im Blick. Mit seinem Produktportfolio macht der Nürnberger Automatisierer Neu- und Bestandsmaschinen somit fit für Industrie 4.0. Baumüller bietet der Kunststoffindustrie ein umfassendes Angebot rund um die Automatisierung und Antriebstechnik. Als global agieren-
des Familienunternehmen bietet Baumüller sowohl lokale Nähe als auch internationale Liefer- und Servicefähigkeit. Baumüller ist somit Partner für Maschinenbauer und Maschinenbetreiber gleichermaßen und das über den gesamten Lebenszyklus der Maschine. Automatisierung und Industrie 4.0 Als ein Highlight erwartet die Besucher auf dem Messestand eine Industrie 4.0 Lösung präsentiert
54 BAUMULLER - FP 1-17.indd 3
17/01/17 11:24
PACKAGING LABELLING
technology for the plastics industry. As a globally active family business, Baumüller offers local proximity as well as the capacity for international deliveries and service.
weighing
Experience Industry 4.0 live: The automation and drive specialist Baumüller shows this at K 2016 with an innovative handling unit. Based on integrated condition monitoring, the application is also ready for Service 4.0
This makes Baumüller a partner for both machine manufacturers and machine operators for the entire lifecycle of the machine. Automation and industry 4.0 As a highlight, visitors at the trade show booth can see an Industry 4.0 solution presented on a 3-axis handling unit, which can be conceived as a complete system in combination with an injection molding machine. The control of the handling unit can be integrated into existing as well as new production systems via a Euromap 67 interface or it can be operated as a self-contained system with its own controls. The user can then conveniently access the
an einer 3-Achs-Handlingeinheit, welche zusammen mit einer Spritzgießmaschine als Komplettsystem konzipiert werden kann. Die Steuerung der Handlingeinheit kann über eine Euromap 67-Schnittstelle sowohl in bestehende als auch neue Fertigungssysteme integriert oder als autarkes System mit eigener Steuerung betrieben werden. Bei Bedarf kann der Anwender so bequem über Smartphone und Tablet auf die Visualisierung der Fertigungsdaten zugreifen. Baumüller bietet mit einem integrierten Condition Monitoring System zudem ein Konzept um die Verfügbarkeit von Maschinen zu verbessern und die Kosten für Service und Wartung zu reduzieren. So ist u.a. eine unkomplizierte Überwachung, Diagnose und Fehlerbehebung über die Bedienoberfläche möglich.
Industrie 4.0 live erleben: Der Automatisierungs- und Antriebsspezialist Baumüller zeigt dies auf der K 2016 mit einer innovativen Handlingseinheit. Aufbauend auf einem integriertem Condition Monitoring ist die Anwendung zudem Service 4.0 fähig
Antriebstechnik speziell für Kunststoffmaschinen Eine weitere Produktneuheit kommt aus der Steuerungstechnik. Mit der neuen Generation an leistungsstarken Box-PCs ermöglicht Baumüller seinen Kunden Hardware unabhängig Softwarefunktionen modular und zukunftsfähig zu realisieren und damit optimal an die jeweilige Anwendung anzupassen. Bei den Systemkomponenten stellt Baumüller als Neuheit im Bereich der Umrichter u.a. den Mehrachsregler b maXX 5800 vor. Dieser ermöglicht die Regelung von bis zu sechs Antriebsachsen zum Beispiel für Robotik- und Handlinganwendungen sowie elektrischen Spritzgießmaschinen. Der neue Regler ist sehr kompakt gebaut und kann individuell und vollkommen flexibel konfiguriert werden. Das bedeutet,
der Anwender kann die Achsleistungen im Regler frei kombinieren. Er kann also für jede Einzelachse die genau passende Achsleistung integrieren und erhält so ein Gerät, das exakt die Anforderungen seiner Anwendung erfüllt. Ein weiterer Pluspunkt liegt in den Safety-Funktionen des Mehrachsreglers. So kann jede Achseinheit mit unterschiedlichen Sicherheitsfunktionen ausgestattet werden. Mit den Weiterentwicklungen der dezentralen Umrichter der b maXX 2500 Serie sowie den neuen HMIs werden im Rahmen der b maXX-Serie weitere aktuelle Entwicklungen für effiziente und zukunftsfähige Automatisierung vorgestellt. Im Motorenbereich gibt es zahlreiche Neuheiten, die speziell auf die kunststoffverarbeitende Industrie
55 BAUMULLER - FP 1-17.indd 4
17/01/17 11:24
PACKAGING LABELLING
visualization of the production data on a smartphone or tablet whenever needed. With an integrated condition monitoring system, Baumüller also offers a concept to improve the availability of machines and lower the costs for service and maintenance. This enables uncom-
weighing
plicated monitoring, diagnosis and troubleshooting via the user interface, among other things. Drive technology specifically for plastics machines Another new product comes from control engineering. With the new
The clear, IoT-capable visualization is particularly interesting for machine operators. It is provided in its entirety by Baumüller and enables convenient access via smartphone and tablet
generation of high-performance box PCs, Baumüller makes it possible for its customers to autonomously realize software functions in a modular and sustainable way and adapt them optimally to the respective applications. One of the new products for system components that Baumüller is introducing in the inverter field is the multi-axis controller b maXX 5800. It enables the control of up to six drive axes, e.g. for robot and handling applications as well as electric injection molding machines. The new controller has a very compact design and can be configured individually and fully flexibly. This means that users can freely combine axis powers in the controller. They can also integrate exactly the right axis power for every single axis. The result is a device
Besonders interessant für Maschinenbetreiber ist die übersichtliche, IoT-fähige Visualisierung, die ebenfalls komplett von Baumüller bereitgestellt wird und den bequemen Zugriff über Smartphone und Tablet ermöglicht
zugeschnitten sind. So zeigt Baumüller mit seiner innenverzahnten Welle bei den Servomotoren der Baureihen DSC, DSP, DSD2 und DS2 eine Schnittstellenvariante, die zu Kosteneinsparungen und Bauraumoptimierungen bei MotorPumpenkombinationen führt. Vorteil ist hier, dass andere kostspielige Übertragungselemente wie Kupplungen oder Pumpenträger einfach entfallen. Außerdem werden Servomotoren und High Torque Motoren in neuen
Varianten, z.B. mit höheren Drehzahlen oder in neuen Baugrößen, präsentiert. Ein besonderes Highlight stellt der elektrische Auswerferantrieb DSC 135 dar. Dieser hat eine spezielle Sonderlagerung zur Kompensation axialer Kräfte und besticht durch sehr gute dynamische Eigenschaften. Damit lassen sich in diesem Sektor neue wirtschaftliche Lösungen generieren. Für maximale Effizienz in Kunststoffmaschinen bietet Baumüller mit
seinem Hardware- und Softwarepaket für Servopumpenlösungen eine leistungsstarke Antriebsvariante, die die Vorteile der hydraulischen Leistungsübertragung mit den Vorteilen der elektrischen Servo-Antriebstechnik kombiniert. Service rund um den Globus Als Unternehmensgruppe deckt Baumüller neben der Entwicklung und Herstellung von Automatisierungskomponenten zahlreiche Serviceleistungen für den Maschinen- und Anlagenbau sowie für Maschinenbetreiber ab. Beginnend bei der Projektierung und Konstruktion über die Inbetriebnahme, bis hin zu Instandhaltung, Retrofit und Verlagerung bietet Baumüller damit Unterstützung über den gesamten Lebenszyklus von Maschinen und Anlagen hinweg. www.baumueller.de
56 BAUMULLER - FP 1-17.indd 5
17/01/17 11:24
PACKAGING LABELLING
that meets the requirements of their application perfectly. Another advantage consists of the safety functions of the multi-axis controller. Every axis unit can be equipped with different safety functions. With the further developments of the decentralized inverters in the b maXX 2500 series and the new HMIs, additional current designs for efficient and sustainable automation are presented in the scope of the b maXX series. Numerous new arrivals that are specifically tailored to the plasticsprocessing industry are available in the motor area. By presenting the internally toothed shaft for the servo motors in the series DSC, DSP, DSD2 and DS2, Baumüller offers an alternative interface that will re-
weighing
sult in cost reductions and assembly space optimizations for motorpump combinations. The advantage here is that other costly transfer elements such as couplings or pump carriers can simply be omitted. Servo motors and high torque motors are also presented in new variants, e.g. with higher rotational speed or in new assembly sizes. The electric ejector drive DSC 135 is a particular highlight. It has a special mount for the compensation of axial forces and stands out with its excellent dynamic properties. This makes it possible to generate new economic solutions in this sector. For maximum efficiency in plastics machines, Baumüller’s hardware
and software packet for servo pump solutions is a high-performance alternative drive that combines the advantages of hydraulic power transmission with the benefits of electric servo drive technology. Service around the globe In addition to developing and manufacturing automation components, Baumüller as a corporate group also covers numerous services for machine and systems construction as well as for machine operators. Starting with the project planning, design and commissioning all the way to maintenance, retrofitting and relocation, Baumüller offers support throughout the entire lifecycle of machines and systems. www.baumueller.de
With the DSC 135, Baumüller presents a motor that is optimized specifically as an ejector drive for plastics machines at the K trade show 2016
The new alternative interface with internal toothing eliminates expensive transfer elements such as couplings and pump carriers. This option is available for the servo motor series DSC, DSP, DSD2 and DS2; it lowers costs and optimizes the assembly space
Mit dem DSC 135 präsentiert Baumüller auf der K Messe 2016 einen speziell als Auswerferantrieb für Kunststoffmaschinen optimierten Motor
Bei der neuen Schnittstellenvariante mit Innenverzahnung entfallen kostspielige Übertragungselemente wie Kupplung und Pumpenträger. Diese Option ist für die Servomotorenreihen DSC, DSP, DSD2 und DS2 erhältlich, sie spart Kosten und optimiert den Bauraum
57 BAUMULLER - FP 1-17.indd 6
17/01/17 11:24
PACKAGING LABELLING
WEIGHING
OCME INSTALLED PACKETTOTM SMART AT: COCA-COLA HBC ITALIA IN ORICOLA
O
CME, Italian multinational company based in Parma for more than 60 years, is among the world’s leading manufacturers of packaging machines, filling and palletising systems.
pack, but improves it. Smart Packetto offers wrinkle-free packs, film savings and increased print area for branding artwork, making packs more recognizable on the supermarket shelf.
In recent months, an installation was carried out of PackettoTM at a well known customer: Coca-Cola HBC Italia in Oricola, which is part of the Coca-Cola Hellenic Bottling Company.
The improvement is possible thanks to the application of tiny dots of glue on the bottles, on to which to the film is applied. During the shrinking process, the film remains in position, so the pack is perfectly formed. Also thanks to the method of fixing the film, the amount of film used is reduced by up to 30% With Packetto™ solutions, customers have access to new tools that can upgrade the image of their brands, save money and raw materials, whilst respecting the environment. Dr. Stefano Lavorini, Publisher at Issues Dativo (ItaliaImballaggio, Converting, Impackt, PackBook, DativoWeb), comments regarding
The PackettoTM SMART system has been installed on an existing Vega shrink- wrapping machine. With this revolutionary innovation in secondary packaging, the standard aesthetics of the bundles has been increased and uniform results obtained for all bundles produced. The fierce competition in the packaging industry led OCME to create this new packaging concept that maintains the same characteristics of a traditional shrinkwrapped
the OCME innovation in secondary packaging: “In the packaging sector, much has been done to reach out to the real needs of the consumer, but much remains to be done because all too often production and marketing needs prevail and these don’t always correspond to the expectations of the final consumer. The packaging should constantly change so that it correctly interprets the demands of consumers. For years, the manufacturers of secondary packaging machines have been looking for an alternative to traditional packaging, without finding it. www.ocme.com
58 OCME comunicato - FP 6-15.indd 3
14/12/15 10:57
www.adhesivesresearch.com
ADHESIVE RESEARCH ADV.indd 3
11/10/16 16:34
PACKAGING LABELLING
weighing
Paper-based packaging - the environment-friendly choice Performance driven. Every day. Mondi Containerboard presents its latest paper improvements for fruit and vegetable packaging
A
t today’s press breakfast at Fruit Logistica, Mondi Containerboard gave an insight into its latest product improvements and showcased highly functional containerboard paper grades that are suitable for fruit and vegetable packaging. “We know that packaging can make a crucial difference, particularly in the fruit and vegetable sector because the produce is often exposed to demanding conditions, such as extreme temperature fluctuations and moisture,” says Florian Stockert, Sales Director Containerboard at Mondi Europe & International. Drawing attention to the variety of properties and requirements of paper-based packaging, he continues, “Long-distance shipping is commonplace in this business and, as a paper producer, we must satisfy the demand for resilient, lightweight, but at the same time sturdy and environmentfriendly packaging solutions.” Pro-environmental packaging shields fresh produce from challenging conditions Alongside the eco-friendly ProVantage Kraftliner Aqua, which offers water resistance for up to three days, the exhibition highlights this year include the improved quality of ProVantage Fluting Aqua - achieved by rebuilding paper machine PM4 at the Mondi Świecie mill in
Poland. The modifications are delivering a variety of benefits to corrugated box producers, fruit and vegetable growers, retailers and end-users. Among other benefits, lightweight packaging offers box producers considerable raw material and transportation cost savings. In addition, the improved moisture profile enables the box to withstand long-distance shipping and thus ensures that fresh produce reaches the supermarket in good condition. The ultimate beneficiary is the consumer, whose high quality requirements are satisfied. As well as refining its Aqua range, Mondi has been driving improvements in its Appearance portfolio. With the modernised paper machine PM21 at its Syktyvkar mill in Russia, the company has enhanced the quality of the ProVantage Komiwhite grade. It is a first-class paper for strong, shelf-ready packaging solutions that seek to catch the eye with a bright and attractive appearance, and paves the way for enhanced branding. aqua protec© - the quality and sustainability brand In solutions using the ProVantage Kraftliner Aqua and/or ProVantage Fluting Aqua paper grades, Mondi offers its aqua protec© brand for high-quality, distinctive, eco-friendly and sustainable boxes that resist the most challenging conditions. “Besides being able to use the
aqua protec© logo to stand out from the competition, customers will be in a position to create boxes that are lighter than standard corrugated board, and with a 35% lower water absorption rate,” comments Stockert. Consumers prefer corrugated boxes for fruit and vegetables At the press breakfast the sales director also referred to a report published by the German Corrugated Board Industry Association (VDW) in June 2015. It summarises the findings of two representative surveys, both highlighting that consumers prefer corrugated boxes for fruit and vegetable packaging. “One survey showed that half of consumers consider fruit that is packed in corrugated board to be of a higher quality than fruit contained in plastic crates. An interesting discovery by TNS Emnid, one of the institutes that conducted the research, was that two-thirds of consumers regard corrugated boxes as more hygienic than their multi-use plastic counterparts,” remarks Stockert.
60 MONDI comunicato - FP 2-16.indd 3
22/03/16 15:29
PACKAGING LABELLING
weighing
ALTECH Advanced Labelling Technologies
A
LTECH is an Italian company, founded in 1991, who designs and manufactures industrial labelling machines and material identification systems. Recognized innovators in the identification, coding and traceability of materials, it operates worldwide through 80 resellers and three subsidiary companies in the United Kingdom, the United States and Argentina.
Strengths • Expert personnel with a true passion for engineering • Machines and systems designed to be modular and expandable ; all components are accessible and interchangeable. • Use of high-strength alloys, highreliability electronic and pneumatic components. • Compliance with safety requirements and good manufacturing practices. Range and solutions ALTECH standard range encompasses the following products: ALstep - low-cost applicator featuring
ALritma
modular and flexible configuration. It is equipped with reels of 300 mm diameter and 100 mm
ALcode P
label length, granting speed 30m/min max of the S version (15 m/min for E version). ALritma - high-performance label applicator, which can be easily integrated in packaging lines where high yield and reliability are essential requirements. Reels with 300mm diam. Max labelling speed 40m/min for the standard version, and 90 m/min for the X version (with reels of diam. 400 mm). It is also available with thermal transfer printing group in the ALritmaT version, for print/apply applications. ALline – in-line labelling systems can be configured for labelling cylindrical, elliptical and rectangular products, or for the labelling of fast-moving or irregularly-shaped products. Its modular design, integrating ALstep and/or ALritma heads, can be config-
ured upon customer’s requirements. ALpharma – the ALpharma range is expressly designed for labelling and carefully checking medical vials, ampoules, cases and bottles and adapts to the stringent requirements of the pharmaceutical industry. The machines are tested and certified according to IQ/OQ validation processes. ALcode - print/apply units for label printing/applying in real time. The printing group (SATO or compatibles) can operate on-line from a PC for data transmission to be printed on the label to be applied on the product at once. The labels can be printed with different information, as it is for pallet labelling: ALcode P version is studied and built for pallet double-sided labelling up to 120 p/h. www.altech.it
61 ALTECH FP 1-17.indd 3
16/01/17 14:55
news in short
in short
De Rigo Refrigeration, Italian leading in commercial refrigeration
D
e Rigo Refrigeration is an Italian leading manufacturer of high quality commercial refrigeration solutions, meeting professional requirements in over fifty countries of the world. De Rigo Refrigeration started its activities in 1965, when Walter De Rigo established the company Surfrigo Nord at Trichiana (Belluno). In 2005, following the fusion of Trichiana and Pomezia plants together with the historical Detroit company of Monfalcone, active in commercial refrigeration since 1953, De Rigo Refrigeration Group was founded, including also the large industries De Rigo eyewear. In 2014 all the production sites of De Rigo Refrigeration have been integrated into a single production and commercial plant in Sedico (Belluno), optimizing the production capacity and technology.
Driven by strong desire to be closer to its partners and to establish leading position in Central Eastern Europe and Russia, in 2014 De Rigo Group has invested in a new plant in Stara Pazova, Serbia, and has founded De Rigo Refrigeration DOO. De Rigo Refrigeration offers a range of products with a high level of specialization, the result of constant indepth research studies, which have as primary objective an eco-friendly refrigeration system. High automation, accurate verification of the materials and the constant control of the entire production cycle are in support of the quality of the product, a value that only companies of historical tradition in the field can boast of.
The introduction of innovative technologies and the particular attention to research and development, allow De Rigo to successfully respond to an ever more demanding market, presenting itself as an ideal partner able to guide the customer with targeted solutions. The sales network guarantee a worldwide service, but it is in the European Community that De Rigo Refrigeration retains its role as leader, thanks to the efficiency and quality of pre and after sales assistance and services. Thanks to a dynamic organization and a strong sales network, De Rigo Refrigeration is a leading company with its high quality products, conceived and developed after a careful marketing research and looking at customer’s need worldwide. The result is a wide range of products
that reflects our bent to follow the market’s evolution and propose new solutions. De Rigo’s manufacturing strategy is driven by best practice and investment in the latest technology and machinery, with the maximum attention to energy saving. The attention to the environmental impact is an important value that follow all the choices of De Rigo Refrigeration, and that involves the entire production cycle. All the Rigo Refrigeration factories are equipped with photovoltaic panels for renewable energy: the company once again confirms its attention to the issues of ecoefficiency, self-producing most of the electricity needed for the functioning of its own machinery and internal operations. www.derigorefrigeration.com
62 DE RIGO - FP 1-17.indd 3
16/01/17 16:19
ER GreeBuilding FOOD T.pdf
C
M
Y
CM
MY
CY
CMY
K
1
20/07/15
10:27
news in short
in short
Ingredients for meat & savoury applications
A white paper by Lycored
Clearly natural solutions for perfect flavour and texture
B
eyond clean label Clean label has been a major trend in the food industry for the past decade, with food and beverage manufacturers keen to highlight that their products are free from synthetic ingredients and additives.But today’s consumers are looking for more. They want to know what is in their food, not just what isn’t. They want their food to be made of recognisable natural ingredients and they want to know where those ingredients came from. This desire for more transparency is leading to a massive upsurge in clearer labelling. So, while Innova Market Insights found in 2014 that a quarter of all food and beverage launches featured clean label claims, it also identifi ed greater transparency – a shift from ‘clean to clear’ - as the top labelling trend for 2015. In tune with this trend, Lycored offers Real Food Ingredients made from 100% tomato, enabling formulators to label products with reassuringly simple food declarations that all consumers will recognise. What’s more, its verticallyintegrated business model guarantees farm-to-fork transparency and traceability. Lycored uses its own specially bred non-GMO tomatoes, carefully grown on farms in California and Israel. Once the tomatoes are harvested, a proprietary extraction process is used to remove the delicate pigments, fi bres and serum from their pulp as effi ciently as possible. Honest goodness The unique non-GMO tomatoes bred by Lycored are naturally four times higher in lycopene than standard tomatoes. They are also rich in naturally occur-
ring taste compounds, including glutamate, which is an amino acid. Lycored’s Real Food Ingredients range builds on the goodness of these tomatoes to enhance the taste, colour and texture of food, while also providing an inherent nutritional advantage. There are four product types available from Lycored, as follows: • SANTE - this taste enhancer provides a high concentration of the naturalcompounds that produce umami (the fi fth taste) and kokumi (the Japanese word for deliciousness). SANTE accentuates existing fl avour characteristics while remaining taste neutral. • Clear Tomato Concentrate (CTC) a concentrated serum with a savoury character that offers balanced sweetness from 60 brix combined with higher acidty than SANTE, which creates a smooth balancing taste effect. In tomato-based products, it also increases tomato taste intensity. • Lyco-Fibers - these modify the pulpiness, viscosity and mouthfeel of sauces, soups and meat products. The unique, authentic texture they provide cannot be achieved reliably using other texturisers. They lend products a
pleasant pulpy fi bre mouthfeel, without the slimy consistency of formulations that rely on alternative stabilisers such as gums and starches. • Dry Tomato Pulp - this combines a fresh, vibrant and consistent red colour with a stable texture for red sauces, ketchups and soups. Its fi bre content can add to the health credentials of a naturally-positioned product. It also works well as a natural colourant and texture improver in meat-based products such as sausages, in which many food colourants or starches are not permitted. 4 dimensions of goodness, from our tomato
64 LYCORED - FP 1-17.indd 3
17/01/17 12:17
Sharing nature’s wonder from our garden to your kitchen. We put our hearts into getting the very best from Mother Nature’s wholesome treasure. Real food ingredients, 100% tomato for taste, texture and colour. Natural food & beverage colours, that look good and are good.
Interested in clean label, all-natural, food ingredients for better colour, flavour and texture? Get in touch with us by emailing: infos@lycored.com www.lycored.com
6168 16 LYC Full page ad A4.indd 1
04/04/2016 11:54
news in short
SANTE - natural deliciousness Available as a liquid or powder, SANTE provides naturally occurring umami and kokumi tastes with a low sodium content. Umami, meaning ‘delicious taste’, is also known as the fi fth taste – after bitter, sweet, salty and sour – and its savoury, meaty character is detected via the taste receptors for glutamate. Kokumi, meaning ‘rich taste’, provides balance and a hearty mouthfeel. Kokumi is delivered by foods with the right combination of amino acids. Importantly, SANTE manages to combine both of these attributes with a clean and clear label. Manufacturers may declare SANTE as ‘tomato concentrate’ or ‘natural fl avour’, according to local regulations. SANTE is taste-neutral, with no overt tomato taste, so it can be used to boost the fl avour of both sweet and savoury products. It is ideal for use in soups, sauces and marinades and in its powdered form it can also be applied as part of a seasoning mix for products such as potato chips and extruded snacks, and in spice blends for meat products. Low dosages of between 0.15 and 0.7% are suffi cient to deliver a highly accentuated taste experience, and SANTE is stable across a wide range of temperatures and pH. As well as providing all these positive attributes, SANTE enables formulators to reduce or eliminate a range of ingredients with negative labelling connotations, such as MSG, ribonucleotides, yeast extracts and hydrolysed vegetable proteins. In addition, thanks to its ability to enhance the salty fl avour of products, SANTE allows a reduction in sodium from salt by 30 to 50% in some applications. The secret of SANTE lies in the high levels of naturally occurring glutamate in Lycored’s specially bred tomatoes. Glutamate occurs naturally at high levels in many delicious foods, such as ham and Emmental cheese, Nori
in short
seaweed and scallops. Lycored’s special breed of tomato is also a rich source of natural glutamate. It has an amino acid concentration of almost 9%, of which 32% is natural glutamate. Clear Tomato Concentrate - smooth fl avour CTC is a clear liquid that acts as a natural taste improver for food, bringing a smoother character to savoury products such as soups, condiments and sauces. It can also intensify the tomato character of tomato-based foods and act as an extender for tomato paste, which can be expensive. CTC can be declared as consumer-friendly ‘tomato concentrate’ and, like SANTE, it gives formulators a way to reduce or eliminate their use of less attractive ingredients. It is stable across a range of pH and temperatures. It is colour-neutral and besides delivering a better taste and cleaner label, it can also produce a browning effect for a more appetising appearance in foods such as pies and pastries. Lyco-Fibers - authentic texture Formulators can modify the pulpiness, viscosity and mouthfeel of sauces, soups and meat products naturally using Lyco-Fibers. Not only do they deliver a cleaner label, but they also carry the positive benefi t of fi bre content. Their high stability means that Lyco-Fibers do not undergo syneresis when used in sauces. In addition, while alternative stabilisers such as gums and starches can lead to a slimy consistency, Lyco-Fibers deliver an authentic vegetable fi bre texture. Lyco-Fibers also improve the juiciness of meat products and prevent burning of the meat when barbecuing. Dry Tomato Pulp - visual appeal with fibre Lycored’s Dry Tomato Pulp is perfect for formulators looking to produce tomatobased sauces, soups and dips with a fresh and vibrant ‘made from scratch’ look, taste and texture that remains stable throughout a product’s shelf-life. It also suits meat products such as sausages. The pulp delivers a fresh, consistent, natural red colour thanks to its high lycopene content, combined with an authentic pulpy
texture. It also contains fi bre and can carry a consumerfriendly ‘crushed tomatoes’ or ‘tomato concentrate’ label within the EU. Conventional tomato pastes can be inconsistent, which may lead to formulation challenges. In contrast, Lycored’s Dry Tomato Pulp provides reliable, consistent, repeatable results. It also permits the removal of starches from sauces, leading to a shorter ingredients list. Benefi ts of Lycored’s Real Food Ingredients at a glance: • Foodstuff label declaration • Cleaner label and a shorter ingredient list in many applications • Stable across a range of pH and temperatures • Allergen-free • Kosher and Halal • Fibre content • No added glutamates • Non-GMO • Vegan Inherent goodness – naturally Lycored is an international company committed to ‘Cultivating Wellness’ by harnessing the nutritional potential of nature using cutting edge science. The result is a growing portfolio of natural ingredients and products that formulators and – just as importantly - consumers can recognise and trust. Lycored’s fi rst ‘hero ingredient’ was lycopene, which has been clinically proven to help support general health and, more specifi cally, heart, skin, prostate and female reproductive health, among others. As global leaders in natural carotenoids for food, beverage and dietary supplement products, Lycored’s experts are constantly developing new fortifi cation blends using lycopene to support relevant health claims. Beyond this, simply including Lycored’s natural tomato ingredients allows customers to provide an ‘inherent goodness’ or betterfor-you positioning for their products. Established in 1995, Lycored is based in Israel, with sales and production operations in the UK, Switzerland, the US, Ukraine and China. www.lycored.com
66 LYCORED - FP 1-17.indd 4
17/01/17 12:17
PEMCO_AD_210x297_V2.qpt_Layout 1 21.03.11 13:57 Seite 1
Perfect food packaging begins with the best packaging machinery Have you ever noticed the difference between a tightly wrapped ream of paper and one that is loose or improperly sealed? Maybe you have seen cartons with twisted flaps or rounded folds and wondered about the condition of the interior contents, especially when it comes to food or beverages? Pemco can eliminate such worry. Packaging your products with our packaging machinery will assure you of a perfect finished product. Pemco has been satisfying sharp-eyed packaging customers for over 50 years. That is a long time and a lot of perfect reams and cartons for a demanding market. We work hard to deliver the best machinery available or develop new innovative solutions for diversified markets. Our customers want the best product for their customers. When quality matters to you, when quality matters to your customers, then Pemco is the quality provider that will deliver the type of packaging perfection that matters to everyone.
Pemco Inc. 3333 Crocker Avenue • Sheboygan, (Wisconsin) 53082-1146 - USA Tel.: +1 920 4582500 • Fax: +1 920 4581265 • E-Mail: pemco@pemco.kpl.net • www.pemco.kpl.net
news in short
in short
Long shelf-life Croissant production
C
roissants continue to gain popularity worldwide. Every region of the world has its own croissant products and therefore unique characteristics. In some parts of the World, the Middle East and Asian region in particular, demand long shelf life products. This is the reason why the long shelf life croissants were developed. Croissant production lines were among the very first Rademaker bakery production lines produced and we are proud to be the global leader in Croissant production lines. With our three decades of experience, Rademaker is able to produce long shelf life croissant types that meet our client’s demands. When it comes down to long shelf life croissant production lines, the first important question that arises is how long the desired shelf life should be. Shelf life can range from 7 days to 6 months. This shelf life will determine the recipe but also the procedure of dough development. The way the croissant is cooled and packed too, is of great influence to the shelf life of the product. According to the Rademaker long shelf life technology, four drives determine the quality and the shelf life of the croissant. 1. Recipe The recipe for long shelf life croissants is unique. Long lasting softness is created by making use of mother dough and rich recipe with margarine, sugar, eggs, glucose syrup and a special blend of enzymes. The enzymes blend can be used in combination with a bread improver to contribute tolerance and volume.
The combination of these ingredients, in its specific mixture, will reduce the amount of free water inside of the dough (aW). In hot, humid countries, or in case of a desired long shelf life, calciumpropionate (cp) as preservative is used to a maximum of 0,3% flour weight. The odor of cp is normally regarded as unpleasant, while as natural preservatives (developed during fermentation and by using mother dough) it is regarded as pleasant but less effective. Another crucial aspect for the keepability of these products is the filling. Important is to use fillings that are in balance with the baked croissant crumb; if the filling is too hygroscopic it will attract all water from the crumb. If the filling will release water, the result will be soaked, patchy crumb with dried filling.
Last aspect, the choice for margarine (or shortening, fat, etc.) or butter is important as well. Butter is much more vulnerable for rancidity than vegetable fats. 2. Process/Procedure Long shelf life croissants are produced with very long fermentation times. This differs from the process for ‘normal’ croissants. The long fermentation times arise because mother dough is used (also called levains, brews, preferments, sauerteig, etc.) in combination with the usage of a very low free water amount and the very high amount of fat and sugar is used in the dough. A maximum of flavor development and sometimes usages of preservatives, like calcium propionate, also contribute to this long fermentation times. However, the mother doughs procedure contribute to this the most. The mother dough procedure starts with a small amount of culture or
68 RADEMAKER - FP 6-16.indd 3
16/01/17 17:28
news in short
strain. This culture is created spontaneous by air fermentation or by purchased strain. Accordingly, this strain is up scaled by flour, water and temperature. This scaling can be done in several fermentation steps. Whether the choice is made for one, two or three fermentation steps is depending on recipe costs, desired quality, pH, production equipment and dough handling. Important is the development of the strain called ‘Saccharomyces Exiguous’. This strain will decrease the acidity of the dough and creates a natural preservative. To upscale the strain and to keep the characteristics of the strain vivid, there are two basic ways: 1. One-time purchase. A certain amount of strain/culture can be used as a starter for the next day. Whether the mother dough’s strain/culture remains stable and daily performs the same, depends on the bakery conditions. 2. Repeatedly purchase. Every day a fresh batch is started up for croissants production. This method may be a bit more expensive but the predictability of the production process, especially the final proofing time, is much more reliable. 3. pH Mother dough is necessary to, besides taste and crumb softness development, lower
in short
the pH of the dough. By doing so, natural preservatives (various types of lactic acid, citric acid, etc.) are created. During the fermentation of the mother dough, the pH will decrease to levels of < 4. After mixing and final proofing, the pH can reach 4,5 to 5. 3. Dough equipment Dough shaping Rademaker offers Croissant production lines to produce long shelf life croissants. Capacities starting at 800 kg up to over 2,000 kg per hour leading to a product quantity of 12,000 pieces an hour up to 70,000 pieces per hour. Capacities depend on the size and weight of the croissants. The Rademaker Sigma Laminator will provide the correct laminated dough sheet. This dough sheet is fed towards the Rademaker Croissant production line. Because of the Low Stress Sheeter it is possible to handle doughs that require the long fermentation times that are required for long shelf life croissants. 4. Proofing, Baking, Packaging Handling The final proofing time of the croissants is very long. This is due to the usage of mother dough, the rich recipe, the usage of preservative and the very limited amount of water. Depending on the recipe, we have seen final proofing times from 180 minutes to bakeries with over 300 minutes. To avoid drying of the product and to keep the maximum of moisture inside of the product, the product should be baked with limited con-
vection and maximum radiation and conduction. Baking time depends heavily on the size of the product. For example for a 65-gram product, the baking time is approximately 11 minutes. A very important aspect that also determines the shelf life and product quality is the final step in the production process: packaging. Assuming that the croissant is packed in flowpack (horizontal) or trans wrap (vertical) packaging, there is the possibility to increase shelf life by making use of gas flushing: a mixture of Nitrogen 40% - 0% and Carbon dioxide 60% - 100%. For this procedure, it is necessary to use special equipment and special foil. Summary of long shelf life croissant preservation Basically there are three ways of preserving the product: 1.. In the dough. By lowering pH by long fermentation/ mother dough technology or by adding calcium propionate. In addition, the filling can contain preservatives that has effect on croissant crumb. 2. Special crust treatment. 3. Around the croissant by gas flush during the wrapping process. The long shelf life technology expertise is carefully applied in Rademaker’s Croissant lines and production solutions. As the global leader in Croissant production lines Rademaker can assure that the Croissant Production line will deliver the taste, texture, shape, and capacity that you and your customers expect. www.rademaker.com
69 RADEMAKER - FP 6-16.indd 4
16/01/17 17:28
news in short
in short
SARTEN PACKAGING
S
ARTEN PACKAGING is the market leader and frontrunner of technology across the metal and plastic container industry in Turkey,Middle East,South Eastern Europe,North Africa.â&#x20AC;&#x153;We have approximately 2500 employees in our 15 factories and offices,2200 in Turkey and 300 working abroad.Sarten is the manufacturer of 3pcs.welded and 2 pcs.drawn metal containers for a variety of industries including canned foods, cooking oil, aerosols, pesticides, engine oils, paints.In plastic containers supplies, Sarten offers products made of PET, PE and PP for the lubricants, agricultural chemicals (COEX), paints, ketchup,mayonnaise etc. (COEX), cleaning materials and cosmetics industries. Our market share in the Turkish food can market is approximately 60% and in ready meals sector it is more than 80%. We also have approximately 35% of the canned edible oil market.Twist caps offered by SARTEN in a wide range of diameters (38 mm to 100 mm) and different types , are ideal for various requirements of customers and they meet the demands of food industry. Twist Caps are suitable for hot , cold , aseptic filling , pasteurisation and sterilisation of various food and beverage applications.Sarten offers a wide range of diameters (38 mm to 100 mm) and different types of twist caps.Easy-open ends and twist caps are mainly used in the food industry. Plastic containers and bottles are used for packing;dairy products,ketc hup,mayonnaise,mustard etc.in the food industry. We are very active in sales of metal food cans and plastic bottles and jars to Europe and USA with special focus to geogaphically closer markets mainly in the south eastern europe. We are producing more and more conventional and shaped food cans with thinner but stronger materials with special panelling formats
down gauging is continuing in all sizes.CTP platemaking,digital preprint proofing,streamlining of artwork to proofing then to ink mixing and then ink control in presses via one common language software is creating very good results in print quality and repeatability of jobs.In house central manufacture of toolings provides uniformity in all operations in all our factories.Improvements to all metal food can making machinery and seamers at ours and our customers plants as well as plastic containers moulds are esigned,manufactured,assembled and tested at our R&D department. Quality control and assurance are clearly crucial in our line of business. Our
accreditations include ISO 9000,ISO 14001,ISO22000,GMP,Lean Enterprise and Manufacture and 5S is practised in all our sites. Latest investments include 6 colours UV printing line,UV coating line,,CTP plate making,shaped food cans and aerosols lines.5 liters rectangular for edible cooking oil,motor oil,chemicals etc. cans manufactured with thinner and stronger material with specially designed panels on the body to increase axial load carrying and stackability of these cans was succesfully introduced with collaboration of one of our major client.UN certification for the transportaion of dangerous goods was obtained for this can.
70 SARTEN FP 5-16.indd 3
29/02/16 10:52
INGOMBRO ADV.indd 3
29/02/16 11:02
news in short
in short
Outstanding flexibility and no cross-contamination
A
lfa Laval Unique Mixproof Valves provide maximum flexibility in hygienic flow processing by making it possible to handle two different fluids at the same time, with no risk of cross-contamination. Using two independent plugs and seals means a single mixproof valve can often replace two or more valves of other types. Alfa Laval supplies several different designs of mixproof valves, all with leakage detection, that help boost reliability and safety levels. They enable you to design versatile setups that are both cost-effective and easy to maintain, as well as providing you with important new processing opportunities. Tailored to your requirements The Alfa Laval Unique Mixproof Valves give you a modular solution that is easily tailored to your specific requirements. This also means you only pay for the exact features and capabilities you really need. Here’s an example: As part of the range, we offer the Alfa Laval Unique Mixproof Large Particle Valve with features ideal for handling fluids with high viscosity or large particles such as lotions, soups and yoghurts. This valve is specially designed with large openings handling particles up to 45 mm in diameter to minimize pressure loss and securing product integrity by eliminating the risk of product damage or blockage. The Alfa Laval Unique Mixproof Valves provide: • Low cost of ownership and no risk of cross-contamination • Efficiency gains by greater flexibility
• Reliable operation and easy validation of plant performance • Substantial water-, chemical- and heating savings during Cleaningin-Place About Alfa Laval Alfa Laval is a leading global provider of specialized products and engineering solutions based on its key technologies of heat transfer, separation and fluid handling. The company’s equipment, systems and services are dedicated to assisting customers in optimizing the performance of their processes. The solutions help them to heat, cool, separate and transport products in industries that produce food and beverages, chemicals and petrochemicals, pharmaceu-
ticals, starch, sugar and ethanol. Alfa Laval’s products are also used in power plants, aboard ships, oil and gas exploration, in the mechanical engineering industry, in the mining industry and for wastewater treatment, as well as for comfort climate and refrigeration applications. Alfa Laval’s worldwide organization works closely with customers in nearly 100 countries to help them stay ahead in the global arena. Alfa Laval is listed on Nasdaq OMX, and, in 2014, posted annual sales of about SEK 35.1 billion (approx. 3.85 billion Euros). The company has about 18 000 employees. www.alfalaval.com
72 ALFA LAVAL - FP 3-15.indd 3
16/06/15 11:25
news in short
in short
BI FREEZER, New Technologies in refrigeration
I
QF CONTACT FREEZER The contact freezer features a thin polyethylene film conveyor belt. This passes over a high efficiency aluminium plate filled with pumped ammonia or direct expansion gas . On the upper part, inside the insulated cover, the evaporators provides a high speed air injection towards the product allowing one of the fastest and most efficient freezing processes known. An easy to use and fast cleaning device, the throwaway film guarantees high hygiene standards with a unsignificant cost per kg of product. Retention time, air speed and other characteristic can be easily setup with the digital control panel or with the more traditional electromechanical panel. Particularly suitable for thin products, even in consistent weight. Fish, meat, shrimps, sauces drops, vegetables cubes, semiliquid cream layer, PET trayed products and many others. The bigger machine, 12 meter long by 2 meter wide, is usually capable of a production rate between 700 up to 1000 Kg/h, depending on product characteristics.
freezing of sauces drops or lightweight or small products in short times. The high heat exchange capacity of plates (3.5 KW/mĂ&#x2021;) makes it really efficient and perfect for continuous production cycles. The retention time can be adjusted within a wide range, from less than a minute up to several minutes and this allow treatment of high product volumes without wasting too much space. The useful sliding cover makes it hygienically safe and avoids energy wasting. The control panel is totally digital with a touch
screen and proprietary software, access and control can be also made from LAN/Internet. Wide selection of sizes is available. www.bifreezer.it
CONTACT HARDENER The Contact Hardener is a really versatile machine, small in dimensions and with great potential. Tipically used for hardening a thin layer of product (about 1 mm) on production lines with spiral freezers where the bottom layer will result damaged by the circular moving belt. But it is also used for direct IQF
73 BI FREEZER - FP 1-17.indd 3
16/01/17 16:02
news in short
in short
Tecnopool, the best choice
T
he story of Tecnopool is one born out from a big idea: design, manufacture and installation of machinery for the treatment and processing of food products. A story that began in 1980 with the patenting of Anaconda: the first conveyor belt conceived by the companyâ&#x20AC;&#x2122;s founder, Leopoldo Lago. A winning and above all versatile product, suitable for all manufacturing processes where food products need to be thermally treated. It was the beginning of a success story that has never stopped, as the results achieved in the last 30 years have been testifying: growth of sales, an increasingly widespread presence on foreign markets, and an ongoing evolution of the products. The story of Tecnopool began in Padua, but today that story has crossed domestic boundaries to be told all over the world. From deep-freezing to cooling, from pasteurizing to proofing, from product handling all the way to baking and frying, the term flexibility goes hand in hand with all Tecnopool solutions. Before developing a plant, Tecnopool thinks of those who will use it, because flexibility for it is not only a
mental factor, itâ&#x20AC;&#x2122;s above all a work approach. This is precisely the purpose of its design office: it helps to establish an exclusive relationship with the customers, based on straightforwardness, clarity and competence. A relationship built on the meeting and exchanging of ideas that starts early in the planning phase and ends with the construction of the system. This is how Tecnopool develops plants that are truly customized for each customer and for every type of space, plants that guarantee the maximum in terms of productivity and the minimum in terms of maintenance. The versatility of Tecnopool plants is proven by the sectors in which it is applied: itâ&#x20AC;&#x2122;s no coincidence that its technology is often behind the processing of a food product. Freezing The know-how Tecnopool has acquired allows it to guarantee a method that is absolutely avant-garde for the treatment of packaged or bulk food products, which are conveyed on belt and deep-frozen in cabinets that have insulated walls with variable thickness.
Cooling A system designed for two types of cooling: Ambient and with forced air in room. It is precisely this flexibility that makes it suitable for any manufacturing line and any kind of packaged or bulk food product. Proofing Such a delicate process deserves all attention. This is why Tecnopool has always developed plants that are perfectly calibrated that do not alter the properties of the food products and which therefore respect both the end product and the consumer. Pasteurizing To make the treated products reach the right temperature within the required time, it is essential to carefully cover every detail: it is no coincidence Tecnopool designs complex plants that use insulated rooms to treat the food products in accordance with parameters that are constantly monitored. Diathermic Oil Spiral Oven Tecnopool, faithful to its philosophy of simplifying production lines for mechanical and economic reasons, has completed its range of plants with a spiral cooking system which, thanks
74 TECNOPOOL - FP 3-16.indd 3
03/10/16 15:11
news in short
to its configuration, allows for space saving and a smooth production process. In this way, it is possible to avoid the use of row gear up/gear down systems, which are very common in the pan lines used in tunnel ovens. This is not something new; however, this spiral configuration makes it possible to make the best of the heating system designed by Tecnopool for this oven. The absence of forced ventilation and the favourable balance of air/product volume in the cell, compared to a tunnel oven, makes it possible to work with room temperatures between 10° and 15°C lower than those used by tunnel ovens (cooking times being equal). In special cases, according to Tecnopool’s experience, these differences can reach 30°C. Anyway, also in some specific cases in which it is necessary, forced ventilation is also installed in order to increase the convective effect. The technical decision leading Tecnopool to choose a radiator system, together with the special configuration afforded by the spiral, comes from the results obtained after years of trials with all types of products and in very different working conditions, which
in short
show a higher thermal performance, thus improving the results compared with other systems. The thermal fluid that runs through the tubes is diathermic oil, a system that has been chosen on account of its high thermal performance and its very low risk. It must be taken into consideration that the performance of a diathermic-oil boiler ranges between 87% and 91%, compared to 60% of an air-heating system or 30% of a direct-flame heating system. Tecnopool spiral oven makes it possible to save space, simplify the flow of the production line and save energy.
- Increase the rate of response and adjustment of the temperature; - Keep the frying oil as static as possible. Fume extraction hood with fat separation filters, high-efficiency turbine and glazed perimeter fence: - To facilitate the extraction of fumes and steam, prevent any condensation dripping back into the frying oil causing contamination; - To permit the visual inspection of the production; - To separate and condense the oil in suspension present in the fumes, to avoid odour.
Thermal Oil Fryer True to its philosophy of constant evolution and growth, Tecnopool increases its product range with another processing machine that allows it to complete new production lines that meet customer requirements in the areas of meat, fish, bread and sweets, snacks, peanuts and even pet food: Tecnopool fryer.
Frying pan completely removable: - For easy and fast cleaning during maintenance work of the machine; - To permit the elimination of scrap as solids; - To use the frying pan as a decantation filter of the oil.
Why choosing a Tecnopool fryer? Thermal oil exchanger submerged in the frying pan to: - Reduce to a minimum the difference in temperature between the heat source and the required frying temperature of the oil;
www.tecnopool.it
In short, the best choice for Tecnopool’s customers.
75 TECNOPOOL - FP 3-16.indd 4
03/10/16 15:11
NEWS IN SHORT
I
IN SHORT
CREATING NEW STANDARDS IN ROTOGRAVURE CYLINDER MANUFACTURING
n 1956 Evangelos Ioannou started his working life in the rotogravure cylinder engraving industry. In 1970 he founded in Athens a small unit for the chemical etching of rotogravure cylinders. Working alone following the latest technological developments and constantly expanding his knowledge leads to continuous improvements in the quality and consistency of the company’s products. In 1990, this continuous improvement leads to growth and expansion and the company relocates to the Industrial area of Inofyta. The company is now second generation and under the direct management of the son of the founder, Mr. Yiannis Ioannou who applying the philosophy of continuous improvement and investment brings to Greece the first electronic engraving installation. Today, ICR-IOANNOU is the largest manufacturer of rotogravure cylinders in Greece and one of the largest suppliers in Europe, North and South America, the Middle East and North Africa. The company produces rotogravure cylinders for all sectors of the print market including, food, pharmaceutical, cosmetic, FMCG, tobacco and the decorative sector. Carrying on the philosophy of the company founder ICR-IOANNOU constantly strives to answer questions ask by our customer by the constant use of R&D. This R&D has led to the development of the unique patented IMS Aluminum cylinder system. By utilizing aluminum and thermal spray technologies ICR-IOANNOU can offer the printer the following benefits: 1: Due to the speed that Aluminum cylinders can be produced the leadtimes to press can be greatly reduced. This gives the printer using Aluminum cylinders a competitive ad-
vantage over the competition; he can reduce the lead times to the end user from conception of design to print. 2: Due to the reduced logistics cost of the Lightweight Aluminum cylinders it is now possible for the printer to move cylinders to different print locations to meet demand rather than move printed product. 3: The reduced weight and better balance characteristics allow the printers to run the press at higher speeds, while maintaining the highest print quality. Because of the fact that the aluminum does not corrode the cylinder remains in this perfectly balanced state for its production life. 4: Due to the lightweight nature of the cylinders one press operator can manually place the cylinder in the press. This leads to greatly reduced lead times on the press and allows an increased number of cylinder changes during the printing shift. The cylinders comply with all European operator-lifting rules, reducing lost days of production due to handling injuries. 5: Due to the lightweight nature of the cylinders it can reduce the amount of wear on the print press bearing and moving parts, allowing increased periods of time between service interventions, reducing the maintenance cost on the machines while increasing productivity and efficiency of the press. 6: The lightweight nature of the cylinders allows greater flexibility in the warehousing of the cylinders. The warehouse footprint can be reduced due to the fact that we can stack the cylinders higher in a racking system. 7: Due to the environmentally friendly production methods, increased numbers of cylinders in shipments and more efficient printing we substantially reduce the carbon footprint of the cylinder and in-turn the printed product.
In the ICR-IOANNOU customer portfolio there are over 60,000 of these lightweight aluminum cylinders in the daily production workflow. In 2013 ICR-IOANNOU was awarded the much coveted European Rotogravure Association award for innovation. This year the company’s cylinder technology has been recognized by the Gravure Association of the Americas who awarded the company its Golden Cylinder award for innovation. In its efforts to spread this technology ICRIOANNOU also provides semi-finished aluminum rotogravure cylinders to cylinder engraving houses. By applying a policy of total quality to all aspect of cylinder production and customer service and by constant investment in the latest technologies, human potential and internal R&D ICR-IOANNOU has become the internationally recognized multi award winning company we see today. As show of confidence in the future ICR-IOANNOU will be moving into new production facilities in early 2016. This new facility will take full advantage of the latest developments in engineering machinery and thermal spray technology, allowing the company to increase it production capacity by over 50% to meet expanding worldwide customer demand.
ERA AWARD
GAA AWARD
ICR IOANNOU S.A Gravure Cylinders - Flexo Plates Inofyta Industrial Zone, 32011 Inofyta - Viotia, GREECE Tel: (+30) 22620 32484 - Fax: (+30) 22620 31874 sales@icr-ioannou.gr - www.icr-ioannou.gr
76 ICR IOANNOU - FP 6-15_corrDefi.indd 3
15/12/15 15:26
news in short
in short
THE UNIQUE DANTECH FORM PRESS
B
uilt in Great Britain for the global market in forming raw bacon, ham and pork and other meats. The high capacity form press is the most technically efficient of its kind on the global market due to the intelligent design using mechanical advantage to gain the very high power needed for pressing frozen and tempered products with less than 50% of the power of similar machines. Unique to the Form Press is the “inverted die” technology. The concept was to improve hygiene and reduce washdown times so today, the die section can be pressure washed up to 100 bar. DanTech has made changing of dies a simpler process requiring just two tools and taking just a few minutes which allows for more production. A special feature of the DanTech Press is the “Low Pressure Pre-sensing”. When the raw product is placed in to the forming chamber the stainless steel hydraulic rams run at low pressure to sense the product and position it at the exit gate before applying the forming pressure. This unique benefit allows the user to have just the right pressure for the forming action to prevent damage to the muscle/fat structure. Universal power for the press between 380-600 VAC and 50/60 Hz. means that machines in build can be ready for most global markets. In addition to the lowest power, the MPr series requires no compressed air or cooling water. These benefits make the DanTech Form Press very simple to install, operate and maintain. With a capacity of up to 11 cycles per minute and options for autoloading the all stainless steel MPr- ID press makes for a sound long term investment.
EFSIS standards which is a legal and safety standard for manufacturers wishing to benchmark their businesses to the highest standards. Working with industrial users and chemical supply companies, DanTech Sanitizers have been developed for spraying or misting of dilute disinfectants on to packed product, crates trays, packing
materials etc. for decontamination prior to moving from a low risk to high care area of production or for goods ready for dispatch. The system assures 360°disinfectant contact with the product. Adjustable air knives dispel the excess fluid once the product has passed through the application zone. The system is delivered as a ready to use package for connection to power and water. Two standard models are available for product up to 600 x 600 mm width and height, spaying or misting or bespoke models for large items such as pallets and boxes. www.dantechuk.com
DanTech Sanitizing Tunnel DanTech has had great success in Europe, USA and South Africa with the Sanitizing Tunnel especially for food manufacturers following BRC and
78 DANTECH - FP 1-17_CORR.indd 3
16/01/17 16:16
Bornemann pumps. For a hygienic production.
Bornemann SLH pumps are available with pump speeds up to 3,600 rpm. This range makes process cycles as well as CIP and SIP procedures possible with just one pump. Furthermore the high speed range increases the flexibility of use with varying viscosities, temperatures, operating pressures or other important criteria where efficient and profitable production are the objective. Like all Bornemann SLH twin screw pumps the 4th generation is EHEDG and 3A certified.
ITT Bornemann GmbH Industriestraße 2 31683 Obernkirchen, Germany Fon: +49 5724 390-0 Fax: +49 5724 390-290 info@bornemann.com www.bornemann.com
news in short
in short
PROXAUT: solutions for intralogistics and material handling
P
ROXAUT was established in 1996 since the beginning developed software for automatic system, software dedicated to management, contr ol and supervision in the plant focusing on the handling and later on warehousing.PROXAUT answered to the growing up needs of the market, started to including the production of automatic guided vehicle with different type of navigation systems, laser, floor wire, magnetic spot. During nearly 20 years of activity in logistics and experience in the implementation of automated systems for factories producing consumer goods, they have given Proxaut the awareness of being a global provider of innovative solutions for intra-logistics and material handling to optimize the supply chain of warehouses, and production facilities worldwide. Strengths of Proxaut are modular solutions that can be installed step by step and this allows to implement the system without stoppage of production in existing plants, allowing you to improve efficiency both for the management of consumables for the activities of production and dispatch improving safety in the factory. The technologies used in our solutions are fully designed, engineered, manufactured and installed by Proxaut. This means that we have a complete mastery of the system. We produce a wide range of AGV models, we have extended engineering capabilities in studying and simulating automatic systems we provide effective systems of groundbreaking technology, in efficiency, reliability and safety. We design customized systems for our customer reference list and also for other industrial sectors where products must be handled and transferred in automatic. Today the changing market is increasingly demanding, for this reason we believe that integration, flexibility and security are key elements that respond to the needs of today but can adapt to follow the growth and changing customer needs in the future. PROXAUT
draws of experience, expertise and knowhow in automating handling systems and offers a comprehensive technical study with the scope of determining the appropriate integrated solution according to the customer’s needs. CASE HISTORY Previous situation Warehousing activities of picking up of the pallets through forklift drivers to operate in cold room at temperatures of -28° C. Operators, wearing protective work clothing to work at low temperatures, with the obligation to stay at least 30 min. at pleasant temperature after 90 min. permanent work in cold room. Customer’ needs • Eliminate the thermal stress to operators. • Improve the efficiency of the work cycle. • Reduce operating costs. • Increasing security and quality. Benefits • Efficiency. • Eliminating human mistakes origin,of
damages to the products and the enviroment. • Space and internal logistics optimization (work flows). • Company’s innovative and technological growth. • Retun on investment (R.O.I.) in the medium / short term. Current situation The customer with the installation of an automatic handling system with AGV, performs all the operations of wharehousing and picking up of the pallets inside the cold room with racks 6 meters high at -28 ° C.
80 PROXAUT FP 5-16.indd 3
04/10/16 12:03
NEWS IN SHORT
IN SHORT
SOLUTION PROVIDER FOR PROCESS INSTALLATIONS WORLDWIDE
Ventilex is a powerful brand for process industries throughout the world. Besides dryers and peripheral equipment we supply control and automation. In a nutshell, you can leave the entire drying process, including sterilising or pasteurisation to a single party: Ventilex.
A Pitco boiler for sterilising products.
W
e have three branches in the Netherlands and the United States and work with agents throughout the world, e.g. in Australia, Asia and various European countries. We aim to operate closely with our customers and to be your solution partner for drying solutions in primarily food, minerals and chemicals. Ventilex has grown into a process specialist; and with this change we add dehumidification technology to our repertoire. Ventilex is currently strengthening its service arm. We aim to provide the supply and management of spare parts, remote assistance and preventive
and corrective maintenance in the form of contracts. Our ultimate aim is the 24/7 continuity of the entire process of drying/cooling, sterilising, pasteurisation and filtering for our customers. Below is an overview of our process installations. Steam sterilising: removing bacteria naturally Our Ventilex ‘Continuous Steam Sterilising’ system has been developed for the natural decontamination of herbs and spices based on steam. It produces products that are safe for human consumption and retains their external characteristics such
as shape and colour, or properties like taste and aroma. Our processing method especially maintains the excellent quality of the end product for the consumer! The process is simple: after brief exposure to steam the product is dried and cooled. Although the idea is relatively simple, the working of a continuous system that can process both powders and whole spices is unique. The continuous system is closed and uses self-cleaning rotary valves for product input and output. The system is opera- ted by a central control panel which is validated for data logging. The sophisticated design enables
81 VENTILEX comunicato - FP 6-15.indd 3
09/11/15 15:05
NEWS IN SHORT
IN SHORT
A salt dryer delivered in the USA
the processing of both ground and whole products. Our Ventilex ‘Continuous Steam Sterilising’ system has proved its value for industry. It is successfully used to process chilies, chili powders, bell peppers, cloves, garlic and numerous other seeds and spices. Fluid bed dryer: sturdy and reliable Ventilex fluid bed dryers are renowned for their high quality and efficient working. Our fluid bed dryers are used for drying and cooling in all industrial branches. Ventilex dryers are high performance and have low maintenance costs and a reliable transport design. Our exclusive ‘shaking movements’ ensure that your product is ‘first-in, first-out’. This is especially important if products are sensitive regarding a certain drying time. In the food and feed industries fluid dryers are a frequent feature. Our process installations have a Clean-In-Place system and no sharp edges: without corners, crackers or places where the product can accumulate. With the high quality standards in the food and feed industries, Ventilex is an absolute must. Fluid bed for sand, minerals and chemicals Ventilex fluid bed dryers are also extremely suitable for drying sand, minerals and chemicals. Drying sand to make mortar for the building industry is just one example of what they can
do. Ventilex supplies the dryers, including the intelligence, which is to say the PLCs, LCCs and MCCs. In cooperation with selected partners we can also provide that required for civil engineering. Our dryers are de- signed for decadelong problem-free use and are highly energy-efficient. Energy conversation of up to 40% is possible. The technology we use, including our recircula- tion system whereby cooling air is reused for heating purposes, leads to continuous energy-saving, enabling customers to earn back their investments fast. Belt dryers: for continuous performance Ventilex belt dryers and tunnel dryers help to create an industrial process environment with a controlled tempera-
ture and humidity. This results in as little as possible energy expenditure, optimal production time and continuous performance. Our belt dryers are also used, among others, in the pharmaceutical and food industries. With our sophisticated and hygienic stainless steel belt dryers, Ventilex helps industries produce an even better quality of product. Our belt dryers are designed for sustainability, reliability and produce a minimal and strict environmentallyfriendly amount of waste water. They continuously control the temperature and humidity in the production process and even provide the desired performance with a variable air supply. Broad-based experience Ventilex currently supplies 800 of the installations described above throughout the world. We can therefore safely say that we have broadbased experience. This year is Ventilex’s 50th anniversary, and in the past 50 years we have developed to become the process specialist we are today. We develop, test, produce, put into operation and ensure after-sales and service. We have our own laboratory in Heerde, the Netherlands. With our complete packet of process installations and ancillary peripheral equipment we are a real solution partner for customers! www.ventilex.com
A slag sand dryer delivered in cooperation with Brolton Group, Darwin (Australia).
82 VENTILEX comunicato - FP 6-15.indd 4
09/11/15 15:05
news in short
in short
STATE OF THE ART CUTTING TECHNOLOGY
C
hiaravalli Group S.p.A. is a leading company in the production of blades for slicing machines, with state of the art technology and a warehouse with over 250,000 finished parts, in order to satisfy immediately the needs of the customers. Our company is the result of great passion and consistent investment of energies on entrepreneurial projects, for the creation of a wide range of extremely high quality products, 100% made in Italy, able to meet the requirements of a more and more demanding market, in constant evolution.
Chiaravalli Group S.p.A. brings together the great level of know-how of the historic German trademark RASSPE, consistently the most important manufacturer of blades for slicing machines for over a century, and the thirty year experience of their own personnel, together with the advanced technological features of the machines used to complete each production stage. With our historic trademarks: RASSPE BLADES and KLINGER, we have been able to secure a strong presence in all the world markets.
The winning solution for every cut Slicing machines are used to cut an incredible range of products nowadays, the following optionals will always lead you to perfection: THIRD GENERATION patented technology. Thanks to a profile structured on two different levels, the blade’s surface in contact with the product is reduced to the minimum preventing pointless frictions, infact: • avoids the waste that is normal with traditional blades; • enables to obtain extremely thin and perfect slices; • the flavour of the product is unchanged because does not become hot. Especially recommended to cut: cheese, boiled meats, soft ham and vegetables. SAW TOOTHING Particularly suited for bread cutting, but most of all for frozen meat and fish. These blades can be sharpened as normal, using the sharpening tool provided with the slicing machine. TEFLON COATING ensure the blade better sliding properties when in contact with the product, very useful for cheese cutting. www.rasspe.it - www.chiaravalli.com
83 CHIARAVALLI - FP 1-17.indd 3
16/01/17 16:08
news in short
in short
COLIMATIC: A STEP FORWARD
T
he company, based in Chiari, near Milan in the northern of Italy, commenced manufacturing packaging machines in 1973! Nowadays the historical brand Colimatic has become COLIGROUP SPA, thanks to the successful collaboration with the leading companies Alfa Service & IO Trading, the sister company COLIMATIC USA Inc. based in California and the subsidiary COLIMATIC ARGENTINA in Buenos Aires. With thousands of packaging machines installed in more than 50 countries, COLIGROUP SPA is a leading company in the packaging industry. Its unrivalled reputation comes after a 40- year experience in designing and manufacturing innovative machinery systems. Thanks to the know-how achieved with its packaging turn-key project management, with the most renowned companies in the foodstuff and medical field,
Coligroup is sure to meet all the most challenging packaging expectations for the retail and food industries as well. THE COLIGROUP packaging machinery range includes: thermoforming machines, which are the Coligroupâ&#x20AC;&#x2122;s core business, tray sealing machines, vacuum chamber machines and flowpack&vacuum combined systems. Any brand and technology for labeling, printing & product loading systems together with the most modern robotic feeding applications are the accessories, which make the packaging systems offer complete, efficient and unique! The lasagna&ready meals processing and packaging lines, together with several other medical & food turnkey projects managed by COLIGROUP SPA is a step forward to higher reputation, reliability & a new standard of quality! Designed in every details, THERA series thermoforming machine represent the highest level of Italian technology, experience and reliability. The renowned models Thera 250, Thera 450 and Thera 650 are used to pack a wide range of foodstuffs products, to meet various customer layout needs - enabling customers to select the machine
size that best suits them. Additionally within each version there are a number of options available to provide pack size flexibility and different output levels. The main machineâ&#x20AC;&#x2122;s features are: High production speed; Brushless motorization allows energy saving and controls the engine for the handling of the entire production; Extreme rationalization in film using, with a considerable scraps reduction: due to a different vacuum and MAP technology, THERA thermoforming machines have 10mm lateral scrap only on the bottom film!!; Top security of vacuum level and oxygen residual inside the packaging. Upon request these levels can be controlled in every packaging trough a linear electronic analyzer; Automatic control of possible anomalies in machine automatization through a micro-controller, permitting the complete machinery blocking in case of an incorrect packaging process or a rational discharge of non-conforming packs. Total sterilization of loading area is possible ,according to last European directives concerning foodstuff; A set of specific safety covers and warning alarms are installed on THERA 650, in order to assure the total control of dangerous process. Colimatic packaging machines can work with any kind of packaging material (laminated, plastic, paper or
84 COLIMATIC - FP 1-17_corr.indd 3
16/01/17 16:12
news in short
in short
shrinking film) and can be equipped with any sort of automatic loader, dosing system or printing device. The high quality features of COLIMATIC packaging machine allow the company to propose machines which are more reliable, versatile and functional than any other packaging machine. The accurate hygiene level (thanks to rounded shapes and sloping surfaces for water draining during machine washing), their easy functioning and cheap managing allowed COLIMATIC to become market-leader in the packaging industry. The competence in extending the product shelf life, presented with a nice and modern pack, is one of the winning features of COLIMATIC thermoforming and traysealer machines. In this area, considering the close contact of the pack with the foodstuff, it is essential to ensure the highest quality and prevent any external contamination. Recently Coligroup R&D dept has developed a brand new and revolutionary range of traysealing machines, the TDF series. Machines’ frames are completely realized in stainless steel with metal sheets obtained by laser
cutting and electrically welded holding components. The high packaging flexibility is guaranteed by the Brushless servomotor management which optimize the functioning cycle according to the product exigencies. It creates an interconnection between the various elements in motion by means of electronic cam and the energy recovery system generated by the machine motor during braking is used to drive other motors installed in the system (KERS - Kinetic Energy Recovery System). The high level of hygiene is guaranteed by the realization of sloping surfaces and easy dismantling system of the inlet conveyor. Worthy to be mentioned, among the numerous packaging solutions proposed by COLIGROUP is the innovative packaging system mod. OMEGA 800 1C 1200 composed by flowpack machine&vacuum chamber, suitable for long products such as salami, ham or processed meat: OMEGA series machines are conceived for the packaging of products
with long dimensions (up to 1.200 mm) and heavy weight. The machine folds the products in a tubular film and realizes the vacuum into the sealing chamber, only by using a unique film reel which is sealed on 3 different sides (2 transversal sealing and 1 longitudinal sealing in the middle). The product loading can be done by an operator (which manually charges the products on the loading belt) or the machine can automatically receive the products coming from the production facilities. The photocell, positioned on the belt, automatically reads the length of the products and adjusts the belt movement for product introduction into the vacuum chamber. This solution does Not produce any film waste because the “packs” always fit perfectly to any product lengths! Moreover Coligroup’s commitment to preserve our environment by reducing Co2 emissions, is highlighted by the machines features & peculiarities (standard spare parts). The R&D Department is always striving to develop more environmentally friendly packaging solutions, by using components that require less energy consumption and working on new packaging materials. Result of this continuous effort are the paper forming machines & our carton MAP packaging systems. All Colimatic machines are designed and exclusively personalized according to customers exact requirements. The extensive lists of our satisfied customers represent a great number of large and small organizations, which completely rely on COLIMATIC to fulfill their packaging needs! www.colimatic.it
85 COLIMATIC - FP 1-17_corr.indd 4
16/01/17 16:12
exhibitions meetings
conferences
SIMEI@drinktec is warming up its engines. The international event of reference for wine technology is becoming increasingly global The 27th edition of the International Trade Fair for Winemaking and Bottling Technology will be held from 11 to 15 September 2017 in Munich as part of an internationalisation project alongside drinktec
T
he organisers of SIMEI, the worldâ&#x20AC;&#x2122;s leading event for winemaking and bottling machinery and equipment organised by the Unione Italiana Vini since 1963, are already working on the 27th edition, which will take place from 11 to 15 September 2017 in Munich, Germany. The key words, as always, will be innovation and technology. Numerous innovations on the agenda, starting with the location. In 2017, the event will move from Italy, where it will return in 2019, to Germany, to forge a fruitful and mutual synergy with drinktec, the international trade fair for beverage and liquid food industry equipment. This union, which enhances the complementarity of the two events, creates a unique platform that crosses both sectors, offering operators and visitors the best of technology all round. SIMEI will also be implementing the proposals of drinktec, creating a unique and specialised centre for the wine sector covering over 20 thousand square metres. As is customary, it will gather the best operators for wine technol-
86
ogy who will be exhibiting machines and equipment for the production, conditioning, storage, bottling and packaging of wine, spanning from logistics to services. â&#x20AC;&#x153;This agreement between the Unione Italiana Vini and Munich Exhibition Centre â&#x20AC;&#x201C; Antonio Rallo, Chairman of the Unione Italiana Vini, explained - is part of an internationalisation project and stems
WORLD LEADER IN WINE TECHNOLOGY
27TH EDITION INTERNATIONAL ENOLOGICAL AND BOTTLING EQUIPMENT EXHIBITION
ORGANIZED BY
11th-15th September 2017 Messe München - Germany
SUPPORTED BY
www.simei.it www.drinktec.com/simei
exhibitions meetings
conferences
from the need to offer advantages to users from both worlds, SIMEI and drinktec, creating synergies of obvious interest. Our regular operators will have a new pole to explore different markets and other sectors of the beverage industry, thereby reaching new visitors and buyers. The public and drinktec operators will therefore meet our operators that have always stood out in the field of wine technology. SIMEI will return to Italy in 2019 with the idea of repeating this partnership, strengthening its potential, always looking for the best solutions for companies”. SIMEI has always been the only international point of reference dedicated to operators and companies in the wine sector. This role was confirmed in 2015 by the presence of top international players and several delegations of buyers visiting from the US, Australia, Chile, Spain, Brazil and Tunisia. The growing number of visitors to the last edition, held as usual in the Fiera Rho exhibition centre in Milan, Italy, provides further confirmation thereof. Here, 31,000 professional trade visitors from 90 countries came together with over 600 high profile exhibiting companies. This year again, technical experts, winemakers, consultants and professionals in the industry can meet and discover the latest industry news, the result of research and experimentation, the real foundations of an industry where “technology” is the key word. Once again, this year’s SIMEI will be staging the Innovation Technology Award, the award given by the Unione Italiani Vini to companies that stand out in the development of exclusive patents. As in previous editions, SIMEI@ drinktec will also be an opportunity for qualified professional develop-
88
ment. The training aspect is in fact an asset on which Italian Wine Union has always focused in organising the trade fair, with the aim of running various events alongside the main exhibition centred on detailed analysis, training and information for the concrete and constant development of the sector. Of course, there will also a space dedicated to conviviality and instruction as to the responsible and moderate consumption of wine thanks to the Sensory Bar created by the Unione Italiana Vini. During the event, the Sensory Bar will introduce visitors to a fine selection of wines and Italian products through tastings and educational sessions of sensory analysis. Taste education - through sensory analysis - will become a tool for stimulating and spreading knowledge and expertise that are the ba-
sis of a moderate attitude towards drinking, a philosophy that the Unione Italiana Vini has always promoted. Once again, therefore, SIMEI@drinktec will be a high profile international event both in terms of technology and training, with a very diverse and complete range of products and events able to show operators, visitors and the world market the best that the industry has to offer. www.simei.it
agrofood
exhibitions meetings
conferences
The 24th iran food + bev tec 2017 featuring a Special Show Bakery & Pastry Dedicated trade show iran food ingredients
A
fter the huge success of iran food + bev tec 2016 with more than 40,000 visitors, 633 exhibitors (+71%) from 37 countries and 11 national pavilions the organisers fairtrade and their Iranian partners Palar Samaneh now announce two innovations for the upcoming event in 2017: Based on the success of the first Special Show Food Ingredients within iran food + bev tec 2016 with 96 food ingredients exhibitors from 11 countries a fourth dedicated trade exhibition
will from 2017 on be held under the umbrella of iran agrofood and in conjunction with iran food + bev tec, iran food + hospitality and iran agro. This new event is called iran food ingredients. In order to meet the demand of many exhibitors and associations a Special Show Bakery & Pastry will be presented for the first time as part of iran food + bev tec 2017. The event is scheduled for 23 to 26 May at the Tehran International Fairgrounds.
The 24th International Food, Beverages & Packaging Technology Trade Fair iran food + bev tec is scheduled for 23 to 26 May 2017 at the Tehran International Fairgrounds. What’s new in 2017? Organised by the German trade show specialists fairtrade and their Iranian partners Palar Samaneh iran food +
iran food + bev tec in 2017 mit Sonderschau Bakery & Pastry iran food ingredients eigenständige Teilmesse im Rahmen der iran agrofood
M
it mehr als 40.000 Besuchern, 633 Ausstellern (+71%) und 11 nationalen Pavillons hat die iran food + bev tec 2016 alle Erwartungen übertroffen. Vor diesem Hintergrund und auf Wunsch von Ausstellern, Verbänden und Besuchern präsentieren der Heidelberger Messespezialist fairtrade und sein iranischer Partner Palar Samaneh zwei Neuerungen für 2017. Erstmalig findet im Rahmen der iran food + bev tec 2017 die Sonderschau Bakery & Pastry statt. Und die iran food ingredients 2017 wird als eigenstän-
dige vierte Teilmesse im Rahmen der iran agrofood etabliert. Termin für die 24. Ausgabe ist der 23. bis 26. Mai 2017 auf dem Teheraner Messegelände. Organisiert vom Heidelberger Messespezialisten fairtrade und seinem iranischen Partner Palar Samaneh hat die iran food + bev tec 2016 mit 633 Ausstellern aus 37 Ländern, 11 nationalen Pavillons und mehr als 40.000 Besuchern alle Erwartungen übertroffen. Vor diesem Hintergrund präsentieren die Veranstalter für die kommende Veranstaltung im
Mai 2017 zwei Neuheiten. Sonderschau Bakery & Pastry in Halle 38B “Auf Wunsch vieler Aussteller, Verbände und Besucher präsentieren wir im Rahmen der iran food + bev tec 2017 erstmals die Special Show Bakery & Pastry“ erläutert Paul März, Exhibition Director der fairtrade Messegesellschaft mit Sitz in Heidelberg. „Innovationen aus diesem Bereich werden in bester Lage auf 1.000 Quadratmetern in Halle 38B ausgestellt.“
90 IRAN BEV TEC - FP 1-17.indd 3
17/01/17 13:31
exhibitions meetings
bev tec 2016 saw a record participation of more than 40,000 visitors, 633 exhibitors from 37 countries and 11 national pavilions. After this huge success they now announce two innovations for the upcoming event in 2017. 1. Dedicated trade show iran food ingredients “Based on the success of the first Special Show Food Ingredients within iran food + bev tec 2016 with 96 food ingredients exhibitors from 11 countries a fourth dedicated trade exhibition will from 2017 on be held under the umbrella of iran agrofood and in conjunc-
conferences
tion with iran food + bev tec, iran food + hospitality and iran agro”, outlines Paul März, fairtrades’ exhibition director. “This new event is called iran food ingredients. The entire hall 35 and parts of hall 44/1 have been allocated to host iran food ingredients 2017.” 2.Special Show Bakery & Pastry in hall 38B “In order to meet the demand of many exhibitors and associations we will for the first time present a Special Show Bakery & Pastry as part of iran food + bev tec 2017”, added März. To demonstrate all of the latest innovations
an area of 1,000 sqm has been allocated in the best possible location in hall 38B. As in previous years iran food + bev tec 2017 will again be the major meeting point for professionals interested in state-of-the-art technologies for basic food, beverage, dairy, delicatessen and convenience food, fish, meat, pasta, vegetable and fruits as well as for packaging, refrigeration and airconditioning, food safety and quality management and conveying, transport and storage. iran food + bev tec 2017: A part of iran agrofood Valuable synergies: Under the umbrella of iran agrofood 2017, iran food + bev tec will be held concurrently with the partner events iran food ingredients, iran food + hospitality and iran agro. For more information: www.iran-foodbevtec.com
iran food ingredients wird eigenständig Teilmesse im Rahmen der iran agrofood “Die erste Special Show Food Ingredients innerhalb der iran food + bev tec 2016 war mit 96 Ausstellern aus 11 Ländern ein voller Erfolg“, so März weiter. „Aus diesem Grund gibt es ab 2017 eine neue vierte Teilmesse, die iran food ingredients 2017, die wir im Rahmen der iran agrofood veranstalten.
Wichtigster Branchentreffpunkt zum Thema Lebensmittel- und Getränketechnologie im Iran Wie auch in den vergangenen Jahren ist die iran food + bev tec 2017 wieder der wichtigste Branchentreffpunkt zum Thema Lebensmittel-, Getränke- und Verpackungstechnologie im Iran.
iran food + bev tec 2017: A part of iran agrofood
Die Hallen 35 und Teile der Halle 44/1 sind dafür bestens geeignet.”
Termin ist der 23. bis 26. Mai 2017 auf dem Teheraner Messegelände.
Für weitere Informationen: www.iran-foodbevtec.com
Wertvolle Synergien: im Rahmen der iran agrofood 2017 findet die iran food + bev tec zeitgleich mit ihren Partnerveranstaltungen iran food ingredients, iran food + hospitality und iran agro statt.
91 IRAN BEV TEC - FP 1-17.indd 4
17/01/17 13:31
exhibitions meetings
conferences
Meet potential business partners and the world’s leading snack processing suppliers at SNACKEX
S
NACKEX is the world’s #1 trade fair and conference event dedicated entirely to the savoury snacks and nuts industry. The 17th edition will take place at Vienna Messe, Austria from 21-22 June 2017. This event provides opportunities to source new ideas, technology and solutions in: • Snack innovation & design • Snack formulation / reformulation • Snack raw materials & ingredients – potatoes, corn, maize • Snack processing - from raw materials to end of line • Flavouring and seasoning • Packaging solutions - materials and equipment • Contract services SNACKEX is structured to bring together global producers and suppliers of savoury snacks and snack nuts by offering a programme of interest to all professional sectors, offering real networking and business opportunities for all attendees. SNACKEX hosts industry-leading exhibitors from the global savoury snacks sector showcasing the latest ideas, products, technologies and services snack companies are looking for. Attendees looking for partners, distributors, and suppliers can find them all at this unique event. Attending SNACKEX and meeting global companies face-to-face is more efficient than travelling from show to show or searching for weeks on the internet and waiting for re-
92
sponses! At SNACKEX attendees can do business with them all, right there and then, in one convenient location.
Vienna’s central position in Europe makes it a hub offering optimal transportation connections to the whole world. 172 destinations
exhibitions meetings
across 73 countries are regularly served from Vienna by 70 airlines. Visitors from GCC countries are especially well catered for with numerous air links. Attendees will be able to contact SNACKEX exhibitors direct through the event website and ask questions or arrange to meet at a mutually convenient time during SNACKEX. By helping to maximise business opportunities, this feature both enhances the time buyers spend at the event and improves return on investment for exhibitors. In addition, for companies looking for trade partners or distributors the organisers can help find the right contacts. Attendees will also have the opportunity to attend a programme of best practice workshops held right on the show floor. These educational sessions will impart the latest technologies and best practice techniques for processing savoury snacks and nuts. And they are free to attend on a first come, first served basis. All in all, SNACKEX is the outstanding opportunity to network with industry leaders, peers, customersâ&#x20AC;Ś and to keep a finger on the pulse of the global savoury snacks industry. An easy to use online pre-registration system for attendees will be live in October 2016. Meanwhile professionals interested in attending can now express their interest on the SNACKEX dedicated website www.snackex.com where more information about the conference, the detailed list of topics and speakers, the list of exhibitors and accommodation options may also be found. SNACKEX is organised by the European Snacks Association.
conferences
exhibitions meetings
conferences
Confectionery and bakery product packages: standing out from the crowd – but not at any price
A
s the consumption of confectionery and bakery products continues to rise, so do the expectations of consumers. Not only do they want to be wowed by the taste, but they are also becoming choosier as far as the packaging is concerned. The latter has to catch the eye and provide additional functions while also responding to long-term environmental requirements. And this is forcing manufacturers of confectionary and baked goods to be more creative and efficient. The good news is that packaging producers and machine manufacturers are able to help out with material-conserving packaging
Z
product to speak for itself are no longer enough these days. To entice the consumer, manufacturers today are digging deeper into their box of tricks. The latest trends include fun videos and commercials for their products
SüSS- und Backwaren-Verpackungen: Auffallen – aber nicht um jeden Preis
war steigt der Konsum von Süß- und Backwaren kontinuierlich, gleichzeitig aber auch die Ansprüche der Verbraucher. Sie wollen nicht nur geschmacklich verführt werden, sondern stellen auch immer höhere Anforderungen an die Verpackung: Sie muss Extravaganz und zusätzliche Funktionen bieten, soll aber auch mit ökologischer Weitsicht produziert sein. Das zwingt die Hersteller von Süßem und Backwaren zu Kreativität und Effizienz. Die gute Nachricht: Die Verpackungsproduzenten und Maschinenbauer können mit materialsparenden Verpackungslösungen und effizienteren Produktions-
94
solutions and more efficient production lines. The confectionery industry goes to enormous lengths to sway consumers with its products. Packaging chocolate and similar delights in appetising wrappers and allowing the
linien helfen. Was tut die Süßwaren-Industrie nicht alles, um Konsumenten von ihren Produkten zu überzeugen? Schokolade und Co. appetitlich zu verpacken und den Geschmack für das Produkt sprechen zu lassen, reicht mittlerweile nicht mehr aus. Um Konsumenten zu ködern, greifen Hersteller heute viel tiefer in Trickkiste: Zu den neuesten Trends zählen kurzweilige Videos und Spots rund um das Produkt, die sich Verbraucher während des Genusses anschauen können. Einer der Vorreiter des sogenannten „Snackertainments“, bei dem reale und digitale Welt verschmelzen, ist Lebensmittelriese Nestlé. Er hat im
Rahmen einer Marketingkampagne mit dem Internet-Riesen Google die roten rechteckigen Verpackungen des Pausensnacks KitKat mit QR-Codes bedrucken lassen, die direkt zum eigenen YouTube Channel „YouTube my Break“ führen. Dort werden die User abwechslungsreich unterhalten – und so auf geschickte Weise an das Produkt gebunden. Das Besondere an der Aktion: Das auffällige, markenstiftende Logo KitKat auf der Mitte der Verpackung wurde für die Sonderedition entfernt, damit YouTube den zentralen Platz einnehmen konnte. Außerdem erhielt Googles Betriebssystem Android
exhibitions meetings
that consumers can watch in the process of consumption. One of the pioneers of “snackertainment”, in which the real and the digital worlds merge, is food giant Nestlé. In a marketing campaign with Internet leader Google, it has the red rectangular wrappers of “have-a-break” KitKat printed with QR codes that lead straight to the manufacturer’s own “YouTube my Break” channel. This is where users are entertained in a variety of ways – and thus cleverly hooked by the product. What makes the campaign different is that the striking KitKat logo with its strong brand identity has been removed from its central position on the wrapper for this special edition and replaced by YouTube. In addition, Google’s Android operating system, in the wake of Cupcake, Donut, Froyo, Gingerbread, Honeycomb, Ice Cream Sandwich and Jelly Bean, was given a brand name in the shape of KitKat for the first time in history. It is an open secret in the industry
nach Cupcake, Donut, Eclair, Froyo, Gingerbread, Honeycomb, Ice Cream Sandwich und Jelly Bean mit KitKat erstmals in der Geschichte einen Markennamen. Dass Nestlé für dieses Privileg tief in die Tasche gegriffen hat, gilt in der Branche als offenes Geheimnis. Damit unterstreicht der Konzern, was Experten und Untersuchungen zuletzt immer wieder herausgestellt haben: Der Verpackung kommt als Markenbotschafterin heute elementare Bedeutung zu – gerade im Bereich der Süßwaren. „Die Produktvielfalt steigt, der Wettbewerb wird härter. Wer auf dem Süßwarenmarkt Erfolg haben will, muss sein Produkt gut präsentieren“, sagt Torben Erbrath vom Bundesverband der Deutschen Süßwarenindustrie (BDSI). Das gilt umso mehr, als die Auswahl an Nasch- und Backwerk am Point of Sale stetig wächst. Immer häufiger ergänzen zuckerfreie oder zucker- und fettreduzierte Süßwaren die bereits seit vielen Jahren bestehenden Tra-
conferences
that Nestlé dug deep into its pocket for the privilege. This way the group is underlining something that experts and studies have recently repeatedly found: that the package is of supreme importance today in communicating the brand – particularly in the confectionery sector. “With increasing product diversity, competition is getting tougher. If you want success on the confectionery market, you have to present your product well,” says Torben Erbrath of Germany’s Association of the Confectionery Industry (BDSI). This applies all the more as the selection of sweets and bakery products at
the point of sale is constantly growing. The existing products with traditions going back many years are being supplemented more and more by sugar-free or sugar- and fat-reduced confectionery. The range of confectionery suitable for vegetarian or vegan diets is also on the increase. In addition, confectionery that is gluten- or lactose-free or even halal or kosher can now be found in almost any supermarket. In the snack sector, says BDSI, the palette is growing in diversity and with a huge variety of flavours – whether in nuts, deep-fried or baked salty snacks. “Thanks to this vast diversity, there’s a matching prod-
ditionsprodukte. Auch das Angebot von Süßwaren, die für vegetarische oder vegane Ernährung geeignet sind, nimmt weiter zu. In fast jedem Supermarkt finden sich außerdem Süßwaren, die gluten- oder laktosefrei oder auch halal bzw. koscher sind. Auch im Bereich der Knabberartikel gibt es nach Angaben des BDSI ein immer differenzierteres Angebot und eine große geschmackliche Auswahl – sei es an Nüssen, an frittierten oder auch an gebackenen salzigen Snacks. „Bei dieser großen Vielfalt findet jeder Verbraucher das für ihn passende Produkt“, sagt Erbrath. „Die Verpackung ebnet den Weg in den Einkaufswagen.“ Verpackungsdesigner stehen damit vor einer schwierigen Aufgabe: Sie müssen das Naschwerk mit pfiffigen Slogans nach Möglichkeit multi-
medial bekannt machen und im Regal mit auffälligen Farben und Formen ins Szene setzen. Allerdings gilt es, beim Ringen um Präsenz nicht zu übertreiben. Denn übermäßiger Einsatz von Material und damit Ressourcen kommen beim Verbraucher nicht gut an. „Die Kunden legen immer mehr Wert darauf, ihren ökologischen Fußabdruck möglichst klein zu halten. Außerdem haben sie einen starken Wunsch nach gesunden, ultra-frischen Lebensmitteln, die gleichzeitig extrem convenient und ästhetisch verpackt sein sollen“, sagt Andreas Steinle vom Zukunftsinstitut, einer Denkfabrik für Trend- und Zukunftsforschung. Doch nicht nur aus ökologischen, sondern auch aus Kostengründen sollte die Industrie auf allzu ausladende und aufwendig produ-
95
exhibitions meetings
conferences
uct for every consumer,” says Erbrath. “The package paves the way into the shopping trolley.” Package designers are therefore faced with a difficult task. They have to publicise the snack with memorable slogans across all possible media and showcase it on the shelves with attention-grabbing colours and shapes. However, when jostling for position, it is best not to overdo it. Because making excessive use of materials and hence resources does not go down well with the consumer. “Customers are attaching growing importance to keeping their ecological footprint as small as possible. And they also have a strong desire for healthy, ultra-fresh foods that also come in high-convenience and attractive packages,” says Andreas Steinle of the Zukunftsinstitut (Future Institute), a think tank for trend and future research. But industry should do without overly flamboyant and elaborately produced packages for economic reasons
as well as ecological ones. The cost not only of raw materials such as milk, cocoa and sugar, but also of energy and packaging materials is steadily rising. To lastingly attract consumers who want sustainably produced goods and prevent the cost of materials and production from spiralling out of control, industry has no alternative but to econ-
omise on materials and above all avoid excessively extravagant packages while also reducing energy input in production. The fact that material downsizing is possible is illustrated by studies by pacproject, an international firm of consultants. As an example, it has taken a close look at the historic Corny muesli bar wrappers and discovered that the
zierte Verpackungen verzichten. Denn einerseits steigen die Preise für Rohstoffe wie Milch, Kakao und Zucker, anderseits werden Energie und Verpackungsmaterialien immer teurer. Um Verbraucher, die sich nachhaltig produzierte Waren wünschen, weiter an sich zu binden, und Material- und Fertigungskosten nicht ausufern zu lassen, hat die Industrie keine Alternative: Sie muss Material sparen und vor allem allzu ausladende Verpackungen vermeiden und zudem energiesparender produzieren. Dass das sogenannte Material-Down-Sizing möglich ist, zeigen Untersuchungen des internationalen Beratungsunternehmens pacproject. Es hat beispielhaft die historischen Verpackungen der bekannten Corny-Müsliriegel unter die Lupe genommen und festgestellt, dass die Barriere-Aluminiumfolie der Verpackung des Produkts in den vergangenen 30 Jahren stetig reduziert und schließlich durch einen neuen Barriere-Verbund substituiert wurde
– ohne negative Auswirkungen auf das Produkt. „Auch ohne den vollen Barriereschutz befand sich der CornyRiegel am Ende des Mindesthaltbarkeitsdatums qualitativ im sehr guten Bereich. Dies hat die Frage aufgeworfen, ob nicht auch die aktuellen Folien mehr Schutz und Barrieren bieten, als der Cerealien-Riegel eigentlich benötigt“, sagt pacproject-Verpackungsingenieur Alexander Witt. Alternativen zu klassischen Verpackungsmaterialien wie Aluminium und Kunststoff gewinnen auf dem Markt bereits zunehmend an Bedeutung. Die Firma Bionatic etwa hat unter dem Namen Greenbox ein erstes Sortiment von rund 250 verschiedenen Verpackungslösungen aus erneuerbaren oder recycelten Rohstoffen wie Holz, Cellulose, Biokunststoff und Palmblatt entwickelt. Viele dieser Lösungen seien biologisch abbaubar oder umweltfreundlich in der Verbrennung, sagt Bionatic-Gründer Robert Czichos. Und die Produktion sei simpel: „Aus einem
Blatt wird eine Verpackung, indem es zunächst mit Wasser unter Hochdruck gereinigt wird. Dann wird es in einer mechanischen Presse mit Druck und Wärme in eine Form gebracht. Es ist also ein sogenannter Tiefziehvorgang. Danach folgt das Finishing, indem die Kanten geschliffen und die Flächen poliert werden. Und das ist dann auch schon alles.“ Unterdessen suchen Wissenschaftler nach weiteren alternativen Materialien. So arbeitet das FraunhoferInstitut für Verfahrenstechnik und Verpackung (IVV) im Rahmen des Projekts ThermoWhey an einem Herstellverfahren für Barrierebeschichtungen aus Molkeprotein, das die herkömmliche ölhaltigen Polymerbeschichtungen ersetzt. Der Vorteil von Molke: Ihre Inhaltsstoffe können die Haltbarkeit von Lebensmitteln natürlich verlängern. Allerdings ist Molke hitzeempfindlich, sodass die Forscher erst eine Beschichtungsformulierung finden müssen, die sich auch bei ho-
96
exhibitions meetings
conferences
product’s aluminium barrier film wrapper has been steadily reduced in the last 30 years and finally replaced by a new composite barrier material – without detriment to the product. “Even without full barrier protection, the Corny bar was still in a very good qualitative condition at the end of its sell-by date. And this raised the question whether the cereal bar actually needs the level of protection and barrier effect provid-
ed by current films,” says pacproject packaging engineer Alexander Witt. Alternatives to classical packaging materials like aluminium and plastics are already making increasing inroads into the marketplace. Under its Greenbox label, Bionatic, for example, has developed its first range of some 250 different packaging solutions using renewable or recycled resources such as wood, cellulose, bioplastics and
palm leaf. Many of these solutions are biodegradable or can be incinerated pollution-free, says Bionatic founder Robert Czichos. And their production is straightforward: “A single leaf is converted into package by first cleaning it with a high-pressure water jet. And then it is moulded on exposure to heat in a mechanical press. So it’s a kind of deep-drawing process. This is followed by finishing in which the edges are smoothed and the surfaces polished. And that is pretty well it.” Meanwhile scientists are searching for further alternative materials. In the context of its ThermoWhey project, the Fraunhofer Institute for Process Engineering and Packaging (IVV) is working on a production process for barrier coatings made of whey protein capable of replacing conventional oil-based polymer coatings. The advantage of whey is that its ingredients are naturally capable of extending the shelf life of foods. However, whey is heat-sensitive,
hen Temperaturen verarbeiten lässt. Auf der interpack 2017 vom 04. bis 10. Mai in Düsseldorf werden noch viele weitere Verpackungsinnovationen für Süß- und Backwaren zu sehen sein. 2700 Aussteller werden erwartet, davon haben rund 1000 die Süßwarenbranche als Zielgruppe für ihre Produkte und Dienstleistungen angegeben – entsprechend umfangreich wird das Angebot sein. Auch die Maschinenbauer werden in Düsseldorf mit zahlreichen Innovationen aufwarten. „Ein verantwortungsbewusster Umgang mit natürlichen Ressourcen und umweltschonendes Wirtschaften hat bei Herstellern von Nahrungsmittelmaschinen und Verpackungsmaschinen einen hohen Stellenwert. Sie wissen, dass nachhaltige Produktionsprozesse bei ihren Kunden großgeschrieben werden“, sagt Vera Fritsche, Referentin im VDMA Fachverband Nahrungsmittelmaschinen und Verpackungsmaschinen. Noch böten sich in der Süßwarenproduktion zahlreiche Optimierungsmöglichkeiten.
Intelligente Steuerungs- und Automatisierungstechnik, sparsame Antriebe, Kompressoren, Lüfter oder Pumpen zählten zu den klassischen Lösungen, um Strom und Betriebsmittel einzusparen und die Energieeffizienz zu steigern. Effiziente Motoren, optimal an die Bewegungen und Beschleunigungsvorgänge in den Maschinen angepasst, senkten den Stromverbrauch. Darüber hinaus senkten innovative und optimierte Prozesse den Verbrauch von Energie und Wasser, verlängerten innovative Maschinenkonzepte die Service- und Wartungsintervalle sowie die Betriebsdauer und sparten dadurch Energie ein, so Fritsche. Der Schweizer Anlagenbauer Bühler zählt zu den Protagonisten effizienter Verarbeitungslösungen und hat sich zum Ziel gesetzt, den Energiebedarf in allen seinen Kernprozessen bis 2020 um mindestens weitere 20 Prozent zu reduzieren. „Damit können wir sowohl die Energieeffizienz unserer Produkte erhöhen als auch gleichzeitig einen
Beitrag zum Umweltschutz leisten“, sagt Ian Roberts, Technikchef des Konzerns. Einen zentralen Aspekt sieht er dabei in der Produktivität, etwa durch Verkürzung der Zykluszeiten. Zudem verstärkt Bühler die Anstrengungen, um die Energieeffizienz in bestehenden Kundenanlagen zu verbessern. So ist die Schokoladenherstellung aufgrund der zahlreichen Prozessschritte wie das Reinigen, Rösten, Debakterisieren, Brechen und Vermahlen der Kakaobohnen sehr aufwendig und teuer. Bühler verspricht, die Energiekosten der Kakaoverarbeitung um 65 Prozent zu senken, wenn Kunden einerseits das kostenlose Energy Audit des Unternehmens nutzen und andererseits seine neue Schalenverbrennungstechnik zum Einsatz kommt. Bei dem Audit werden Energielecks im Herstellungsprozess aufgespürt. Das neue Verbrennungssystem nutzt die aus den Schalen gewonnene Energie zur Röstung und Debakterisierung anstatt die Schalen direkt zu entsorgen – dadurch muss keine Heizener-
97
exhibitions meetings
conferences
so researchers first have to find a coating formulation that can also be processed at high temperatures. At interpack 2017 in Düsseldorf from 4 to 10 May, many more packaging innovations for confectionery and bakery products will also be on show. 2,700 exhibitors are expected, and some 1,000 of these have named the confectionery industry as a target group for their products and services – and what they will be exhibiting will be suitably wide-ranging. Machine manufacturers will also be present in Düsseldorf with numerous innovations. “Manufacturers of food-processing and packaging machines accord high priority to handling natural resources responsibly and managing their processes with minimal environmental impact. They know how important sustainable production processes are for customers,” says Vera Fritsche, expert at the association for food processing machines and packaging machines within VDMA (Mechani-
cal Engineering Industry Association). In confectionery production, Fritsche continues, there is still plenty of room for optimisation. Intelligent control and automation technologies and energyefficient drives, compressors, fans and pumps are some of the classical solutions for saving electricity and other resources and boosting energy-efficiency. Efficient motors perfectly adapted to machine movements and acceleration processes reduce power consumption. In addition, says Fritsche, innovative and optimised processes cut the consumption of energy and water, while innovative machine designs extend service and maintenance intervals and service life and thus save energy. Swiss plant manufacturer Bühler, one of the prime movers in efficient processing solutions, has set itself the goal of reducing energy consumption in all of its core processes by at least a further 20 per cent by 2020. “This way we can both raise the energy-efficiency
of our products and also do our bit for environmental protection at the same time,” says Ian Roberts, the Group’s Chief Technology Officer. He sees a central aspect here in productivity – by shortening cycle times, for example. Additionally, Bühler is redoubling its efforts to improve the energy efficiency of existing customer installations. Because of the numerous process steps such as cleaning, roasting, debacterising, crushing and grinding the cocoa beans, chocolate manufacture is highly complex and costly. Bühler pledges to slash energy costs in cocoa processing by 65 per cent if customers make use of the company’s free energy audit and also adopt its shell burning technology. The audit is used for tracking down energy leaks in the production process. As an alternative to the direct disposal of the shells, the new combustion system exploits the energy obtained from the shells for roasting and debacterising, so no heating energy has to be bought in.
gie zugekauft werden. Auch Theegarten-Pactec treibt Maschinenlösungen mit hohem Einsatz voran, die Kunden bei Kostenersparnissen helfen. Dabei fokussiert sich die Firma unter anderem auf das Thema Industrie 4.0, also die Digitalisierung der Produktion und eine bessere Kommunikation zwischen Mensch und Maschine und Maschine und Maschine mithilfe neuester Software. „Produktionsprozesse transparent zu gestalten, wichtige Daten immer abrufbar zu haben, diese richtig zu analysieren und schlussendlich die richtigen Handlungsschritte abzuleiten, birgt ein großes Potenzial zur Effizienzsteigerung in sich“, sagt TheegartenChef Markus Rustler. Zu diesem Zweck habe das Unternehmen bereits 2011 begonnen, sein User Interface und die damit verbundene Aufbereitung der Daten für den Maschinen-Operator und das Management zu überarbeiten. „Somit haben wir eine Plattform geschaffen, welche die Performance
unserer Anlagen transparenter macht. Somit können beispielsweise Effizienzverluste in Korrelation zu Zeit, Umgebungstemperatur oder anderen Parametern gesetzt werden und die Fehlersuche und Hilfe zur Selbsthilfe unterstützt werden“, so Rustler. Außerdem sei die intuitive Unterstützung der Wartungs- und Reinigungsprozesse optimiert worden, etwa, indem die Maschine selbstständig auf Serviceund Wartungsintervalle hinweise. Der Vorteil von Automation und Digitalisierung: Die kommunikationstechnisch verketteten Maschinen könnten durch wenige oder sogar nur einen Operator bedient werden. Und durch Integration des User Interface in mobile Endgeräte könnten die Maschinendaten von jedem Punkt der Welt abgerufen und bearbeitet werden, sagt Rustler. Die Schweizer Firma Knobel Maschinenbau, Spezialist für Maschinen zur Schokoladenherstellung, hilft Herstellern auf andere Weise, Kosten zu sparen. Er bietet seine Anlagen – Eintafel-
Anlagen, Gießmaschinen und andere Geräte – im Baukastenprinzip an, sodass Kunden ihre Produktion schrittweise aufbauen und bei Bedarf punktuell in Segmenten umrüsten können. Das ermöglicht ihnen eine hohe Flexibilität und erlaubt ihnen somit eine schnelle und effiziente Umstellung auf neue Produkte. Schnelle Umrüstzeiten würden auch dadurch ermöglicht, dass neue Maschinen mit Plug-andPlay einfach im System integriert werden könnten, heißt es bei Knobel. Die Maschinenbauer haben sich mit zahlreichen, effizienzsteigernden Neuerungen auf die Anforderungen der Hersteller von Süß- und Backwaren eingestellt. Damit können sie nicht nur bei der Wahl der Verpackungsmaterialien, sondern auch bei der Modernisierung ihrer Linien aus dem Vollen schöpfen. Auf der interpack können sie sich von diesen Innovationen ein genaues Bild machen.
98
www.interpack.com
exhibitions meetings
Theegarten-Pactec is also pushing vigorously ahead with machine solutions that help customers cut their costs. The company is focusing among other things on “Industry 4.0”, i.e. the digitalisation of production and streamlined human-machine and machine-machine communication with the aid of the latest software. “Making production processes transparent, keeping key data retrievable at all times, analysing them correctly and ultimately deciding on the appropriate course of action holds great potential for boosting efficiency,” says Markus Rustler, Theegarten’s Managing Partner. For this purpose, the company started back in 2011 to overhaul its user interface and the associated data processing for the machine operator and management. “We have thus created a platform that makes the performance of our systems more transparent. For example, it is possible to establish correlations between efficiency losses and time, am-
PROCESSES AND PACKAGING LEADING TRADE FAIR
conferences
bient temperature or other parameters. And this helps operators to track down errors and to find their own solutions,” says Rustler. Furthermore, the intuitive support of maintenance and cleaning processes has been optimised – with active service and maintenance interval reminders from the machine itself, for example. The advantage of automation and digitalisation is that the machinery linked into complex communication systems can be operated by fewer operators, in some cases even only one. And by integrating the user interface into mobile consumer devices, the data from the machinery can be accessed and even edited from anywhere in the world, says Rustler. The Swiss company Knobel Maschinenbau, a specialist in machines for chocolate manufacture, helps producers to cut costs in other ways. It sells its equipment – moulding lines, stand-alone
depositors and other devices – on the modular principle so that customers can extend their production step by step and, if required, re-equip their production locally segment-wise. This offers them high flexibility and thus permits rapid and efficient changeover to new products. Swift re-equipping has also been made possible by simply integrating new machines in the system on the plug-and-play principle, Knobel explains. With numerous efficiency-boosting innovations, machine manufacturers have attuned themselves to the requirements of manufacturers of confectionery and bakery products. This gives the latter plenty of scope not only in their choice of packaging materials, but also in the modernisation of their lines. And at interpack, they can find out all about these innovations. www.interpack.com
JOHANNES PFLUG PRODUCT DEVELOPMENT FISH & MORE
FISH & MORE AND THE MOST INNOVATIVE COMPANIES IN THE FOOD SECTOR MEET AT INTERPACK. INTERPACK.COM/2541
Messe Düsseldorf GmbH Postfach 10 10 06 _ 40001 Düsseldorf _ Germany Tel. + 49(0)2 11/ 45 60-01 _ Fax + 49(0)2 11/ 45 60-6 68
www.messe-duesseldorf.de
26 Feb - 2 Mar 2017 Dubai World Trade Centre
THE BIGGEST FOOD BUSINESS ...is your business. Make it bigger by visiting Gulfood.
INNOVATION. TASTES. TRENDS.
Register at gulfood.com
ORGANISED BY
INGOMBRO ADV.indd 3
OFFICIAL AIRLINE PARTNER
OFFICIAL COURIER HANDLER
OFFICIAL TRAVEL PARTNER
13/01/17 12:44
XXIII
INTERNATIONAL TRADE FAIR FOR BAKERY AND CONFECTIONERY Moscow, IEC “Expocentre”, Pavilion Forum, Pavilion 7 (halls 3, 4, 5, 6)
13–16 March 2017
Shopfitting
Refrigeration technologies
Ingredients & Raw Materials
Food Processing
Cleaning & Hygiene
Packaging
Services
www.modern-bakery.ru INGOMBRO ADV.indd 3
07/10/16 10:13
Fiere fiere Fiere - Exhibitions Fiere 2017 2017 2017
Fiere - Exhibitions
SIGEP - AB TECH
21-25/01/2017 RIMINI International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
PROSWEETS
29/01-01/02/2017 ColoGNE The international supplier fair for the sweets and snacks industry.
FRUIT LOGISTICA 2017 08/10/02/2017 BERLIN International fair for fruit and vegetables.
ENOMAQ
14-17/02/2017 SARAGOZZA Fair of wine and oil, for innovation and internationalization.
Intersicop
19-22/02/2017 MADRID Bread baking, confectionery and related industries show.
IBATECH 2017
09-12/03/2017 ANKARA The international trade fair for bread, patisserie machinery, ice cream, chocolate and technologies.
Vinitaly
09-12/04/2017 VERONA International wine & spirits exhibition.
Cibus Connect
SNACKEX
21-22/06/2017 VIENNA International savoury snacks and nut trade fair.
SIMEI@DRINKTEC
12-13/04/2017 PARMA International food exhibition.
11-15/09/2017 MUNICH International exhibition for vine-growing, wine-producing and bottling industry.
INTERPACK
ANUGA
04-10/05/2017 DÃ&#x153;SSELDORF Technology fair for packaging, packing, bakery, pastry.
TUTTOFOOD
08-11/05/2017 MILAN International B2B show dedicated to food & beverage.
MACFRUT
10-12/05/2017 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.
SPS/IPC DRIVES/ITALIA
23-25/05/2017 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.
07-11/10/2017 ColoGNE International exhibition of Food& Beverages.
HOST
20-24/10/2017 MILAN Show for bakery, fresh pasta, pizza industry.
2018 Anuga FoodTec
20-23/03/2018 ColoGNE International food and beverage technology exhibition.
CIBUS 2018
07-10/05/2018 PARMA International food exhibition.
IPACK-IMA
29/05-01/06/2018 MILAN Exhibition for the packaging industry.
IBA
15-20/09/2018 MONACO Fair for the bakery and confectionery industry.
FachPack
25-27/09/2018 NUREMBERG International packaging trade fair.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_11_2016.indd 5
16/12/16 17:05
Fiere fiere Fiere - Exhibitions
Fiere - Exhibitions
Fiere
MEDIO ORIENTE GULFOOD
21-25/02/2016 DUBAI Annual food and hospitality international show.
Djazagro
18-21/04/2016 ALGERS Meeting place for companies operating in the agro-food sector.
agrofood NIGERIA
26-28/04/2016 LAGOS International on instrumental and process analysis and laboratory technology.
Dubai Drink Technology Expo
16-18/05/2016 DUBAI Exclusive exhibition and conference for the beverage industry in the Middle East and North Africa Region.
iran food bev tec
29/05-01/06/2016 Tehran International food, beverage & packaging technology trade fair.
EURASIA PACKAGING
02-05/11/2016 ISTANBUL Leading showcase for packaging machinery, production, processing, technology, printing, design and equipment.
GULFOOD manufacturing
07-09/11/2016 DUBAI International exhibition on processing and packaging technology and Food&Beverage plants.
GULFOOD
RUSSIAN-CHINA UPAKOVKA UPAK ITALIA
26-02/02-03/2017 DUBAI Annual food and hospitality international show.
26-29/01/2016 MOSCOW International packaging machinery exhibition.
Dubai Drink Technology Expo
14-17/03/2016 MOSCOW International trade fair for bakery equipment and food ingredients.
07-09/03/2017 DUBAI Exclusive exhibition and conference for the beverage industry in the Middle East and North Africa Region.
WORLDFOOD
29-31/03/2017 UZBEKISTAN Food exhibition for suppliers, manufacturers, dealers and professionals.
IRAN FOOD BEV TEC
23-26/05/2017 TEHRAN International food, beverage & packaging technology trade fair.
GULFOOD MANUFACTURING
31-10-02/11/2017 DUBAI International exhibition on processing and packaging technology and Food&Beverage plants.
MODERN BAKERY
INPRODMASH
13-15/09/2016 MOSCOW International trade fair of food industry suppliers.
agroprodmash
10-14/10/2016 MOSCOW International trade exhibition of machinery and equipment for agroindustrial industry.
SIMEI@China Brew-China Beverage
11-14/10/2016 SHANGHAI International exhibition for vine-growing, wine-producing and bottling industry.
UPAKOVKAUPAK ITALIA
24-27/01/2017 MOSCOW International packaging machinery exhibition.
Beviale Moscow
28/02-02/03/2017 moscow International trade fair for the beverage industry.
MODERN BAKERY
13-16/03/2017 MOSCOW International trade fair for bakery equipment and food ingredients..
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_11_2016.indd 6
16/12/16 17:05
we’ve talked about.. we’ve talked about... companies
ADVERTISERS
contacts
ACCO International Ltd 37 40-B Peremogy Ave. 03057 Kiev Ukraine
COMEXPOSIUM 14/16 70, Avenue du Général de Gaulle 92058 Paris la Défense Cedex France
GENERAL SYSTEM PACK SRL - GSP 50-51 Via Lago di Albano, 82 36015 Schio - VI - Italy
ADHESIVE RESEARCH 59 400 Seaks Run Road 17327 Glen Rock - PA USA
Costacurta S.p.A.-VICO 33 Via Grazioli, 30 20161 Milano - Italy
Genetti ECO eGmbH Green Farming 1 Via Goldegg, 2-A 39011 Lana - BZ - Italy
ALFA LAVAL spa 72 Via Pusiano, 2 20052 Monza - MI - Italy
De Rigo Refrigeration SRL 62 Via Buzzatti, 10 32036 Sedico - BL - ITALIA
ALTECH SRL 61 V.le A. De Gasperi, 72 20010 Bareggio - MI Italy
DUBAI WORLD TRADE CENTRE - DWTC 100 P.O. Box 9292 Dubai - U.A.E.
ANDRITZ Frautech Srl Unipersonale 31 Via Luigi Dalla Via, 15 36015 Schio - VI - Italy
ENERGY RESOURCES SRL 63 Via Ignazio Silone, 10 60035 Jesi - AN - Italy
Bagioni Alfiero snc 17 Via Bologna, 100 47121 Forlì - Italy BAUMULLER ITALIA SRL 54/57 Viale Italia, 12 20094 Corsico - MI - Italy BERTUZZI FOOD PROCESSING SRL 18 Corso Sempione, 212bis 21052 Busto Arsizio - VA Italy
ENOVITIS - SIMEI 86/88 Via S. Vittore al Teatro, 3 20123 - Milano - Italy EUROPEAN SNACKFOODS ASS. - ESA 92-93 6 Catherine Street WC2B 5JJ - London United Kingdom
Herti JSC 77 38, Antim I Str. 9700 Shumen Bulgary ICR - IOANNOU SA 76 Inofyta Industrial Zone 32011 Inofyta - Viotia Greece Industrie De Nora S.p.A. 28-29 Via Bistolfi, 35 20134 Milano - Italy INDUSTRIE FRACCHIOLLA SPA 7/9 S.P. per Valenzano km. 1,200 70010 Adelfia Canneto - BA Italy JURAN METAL WORKS LTD 4/6 23 Shmotkin Street 7536326 Rishon Lezion - Israel
Eval Europe N.V. 53 Haven 1053 Nieuwe Weg 1 Bus10 2070 - Zwijndrecht Belgium
MESSE DUSSELDORF GMBH 94/99 Stockumer Kirchstr.61 40474 Dusseldorf Germany
BONO ENERGIA SPA 25 Via Resistenza, 12 20068 Peschiera Borromeo - MI Italy
FAIRTRADE GMBH & Co. KG 89/91 Kurfuersten-Anlage 36 D-69115 Heidelberg Germany
Messe Frankfurt RUS 101 Leningradsky prospekt, 39 Building 80 125167 Moscow - Russia
CHIARAVALLI GROUP SPA Socio Unico 83 Via Dante, 40 21040 Jerago con Orago - VA Italy
farck spa 30 Via Roma, 94 26010 Pianengo - CR Italy
MFT Srl 19-20 Via Madonna di Fatima, 35 84016 Pagani - SA - Italy
COLIMATIC 84-85 Viale del Lavoro Artigiano, 9 25032 Chiari - BS - Italy
FBF ITALIA SRL 23-24 Via Are, 2 43038 Sala Baganza - PR Italy
NAVATTA group food processing srl I COV-10/12 Via Sandro Pertini, 7 43013 Pilastro di Langhirano PR - Italy
OCME srl 58 Via del Popolo, 20/A 43122 Parma - Italy P&G EXHIBITIONS MARKETING MEDIA 13 Via A. Costa, 2 20131 Milano - Italy PE LABELLERS Spa 21-22 Via Europa, 25 46047 Porto Mantovano - MN Italy PIERALISI SPA 38 Via Don Battistoni, 1 60035 Jesi - AN - Italy PIgo srl IV COV-26-27 Via Visan, 46 36034 S. Tomio di Malo - VI - Italy PND SRL II COV-34-35 Via Brancaccio, 11 84018 Scafati - SA - Italy PROXAUT SRL 80 Via Caduti sul lavoro, 8 41013 - Piumazzo - MO - Italy RADEMAKER BV 68-69 Plantijnweg 23 P.O. Box 416 4100 AK Culemborg The Netherlands Sarten Ambalaj San. ve Tic. A.Ş. 70-71 Balmumcu Mah. Zincirlikuyu Yolu Sok. No:4 80700 BeŞiktaŞ - Turkey Silver Star Corporation LLC 45 P.O. Box 1075, Ruwi 112 Muscat Sultanate of Oman TECNOPOOL SPA 74-75 Via M. Buonarroti, 81 35010 S. Giorgio in Bosco - PD Italy
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com _INDICE FP 1-17.indd 1
17/01/17 16:45
INGOMBRO ADV.indd 3
10/10/16 10:23