PRODUCT CATALOGUE BEVELLING MACHINES & WELDING CARRIAGES
CONTENTS
PLATE BEVELLING MACHINES
167
PIPE BEVELLING MACHINES
172
WELDING CARRIAGES
176
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PRODUCT CATALOGUE SEPTEMBER 2021
Magnetic Base Drilling Machines
BEVELLING MACHINES BM18 PLATE BEVELLER • • • • • • • • •
Cutting Tools
BM18A PNEUMATIC PLATE BEVELLER
Powerful electric motor Maximum 18mm bevel width (more than one pass may be required) Mill edges of plates and pipes made of steel, aluminium alloys, brass or plastic Bevel materials with minimum thickness of 2mm Continuous bevel width adjustment New more durable milling heads with hexagonal fixing Easy replacement of milling head Radius inserts R2, R3, R4 or R5 available 4-sided indexable cutting inserts (sold separately)
• • • • • • • • •
Powerful pneumatic motor Maximum 18mm bevel width (more than one pass may be required) Mill edges of plates and pipes made of steel, aluminium alloys, brass or plastic Bevel materials with minimum thickness of 2mm Continuous bevel width adjustment New more durable milling heads with hexagonal fixing Easy replacement of milling head Radius inserts R2, R3, R4 or R5 available 4-Sided indexable cutting inserts (sold separately)
R2, R3, R4, R5
• WA-BM18A bevelling machine without milling head • Handle • Plastic box • Lock pin • 32mm Flat wrench • Allen wrench hex s=6 • Does not include milling head
WA-BM18
Part No.
WA-BM18-KIT45
Power
2200W
Spindle Speed (Without Load) Maximum Bevel Width
1800 - 5850rpm b=18mm (Fig. 1)
Bevel Angle (Depending On Milling Head)
B = 22.5°, 30°, 37.5°, 45°, 50°, 55°, 60° (Fig. 1)
Minimum Workpiece Thickness
Dimensions (L x W x H)
Sharpening Machines
Fig. 1
Part No.
WA-BM18A
Part No.
WA-BM18A-KIT45
Pneumatic Drive
2800W
Spindle Speed (Without Load) Maximum Bevel Width
6000rpm A = 22.5°, 30°, 37.5°, 45°, 50°, 55°, 60° (Fig. 1)
Minimum Workpiece Thickness Minimal Diameter Of Countersinking
ca 40mm R2, R3, R4, R5
ca 40mm
Air Requirement
6bar (0,6MPa) (87psi)
R2, R3, R4, R5 (Fig. 2)
Air Consumption
1800 L/min, (64 cfm)
Weight (Without Milling Head)
10kg
Drilling Machines
Grinding Machines
Benders
1.5mm
Rounding Edges
585mm × 156mm × 238mm
Metal Cutting Saws
B=18mm (Fig. 1)
Bevel Angle (Depending On Milling Head)
2mm
Minimal Diameter Of Countersinking Rounding Edges
Engineer’s & Measuring Tools
Standard Package Includes
Part No.
Hand Tools
Clamps & Vices
Standard Package Includes • WA-BM18 bevelling machine without milling head • Plastic box • 32mm Flat wrench • Allen wrench hex s=6 • Does not include milling head
Brushware
Minimum Required Diameter Of Supply Hose
19mm (3/4")
Weight (Without Milling Head)
9.3kg
Bevelling Machines & Welding Carriages Punches & Shears
Part No.
Description
Part No.
Description
WA-BM18-KIT45
1x WA-BM18 Plate Beveller 1x WAP-BM18/1025 Bevelling Milling Head 45° 5x WAP-BM16/1070 Cutting Inserts
WA-BM18A-KIT45
1x WA-BM18A Pneumatic Plate Beveller 1x WAP-BM18/1025 Bevelling Milling Head 45° 5x WAP-BM16/1070 Cutting Inserts
Fans & Ventilators
Part No.
Description
Radius Insert Positioner
WAP-BM18/1010
Bevelling Milling Head 22.5° (5 Cutting Inserts Required)
Workshop Storage
WAP-BM16/1085 Precise setting of radius R2, R3, R4 and R5
WAP-BM18/1015
Bevelling Milling Head 30° (5 Cutting Inserts Required)
WAP-BM18/1020
Bevelling Milling Head 37.5° (5 Cutting Inserts Required)
WAP-BM18/1025
Bevelling Milling Head 45° (5 Cutting Inserts Required)
WAP-BM18/1030
Bevelling Milling Head 50° (5 Cutting Inserts Required)
WAP-BM18/1035
Bevelling Milling Head 55° (5 Cutting Inserts Required)
WAP-BM18/1040
Bevelling Milling Head 60° (5 Cutting Inserts Required)
WAP-BM16/1070
Cutting Insert For Steel To Suit BM16, BM18, BM18A
WAP-BM16/1065
Cutting Insert For Aluminium (Sold 10pc/Box) To Suit BM16, BM18, BM18A
WAP-BM18/1045
Milling Head For Rounding (4 Cutting Inserts Required)
WAP-BM16/1045
Cutting Insert R2 To Suit BM16, BM18, BM18A
WAP-BM16/1050
Cutting Insert R3 To Suit BM16, BM18, BM18A
WAP-BM16/1055
Cutting Insert R4 To Suit BM16, BM18, BM18A
Workable Fixture
WAP-BM16/1060
Cutting Insert R5 To Suit BM16, BM18, BM18A
WAP-BM16/1135 Handy and convenient tool for machining small workpieces with cross section of at least 15 x 25mm and length of at least 400mm. The width of the workpiece can be up to 100mm, and height up to 65mm.
WAP-BM16/1085
Radius Insert Positioner To Suit BM16, BM18, BM18A
WAP-BM16/1130
Pipe Attachment To Suit BM16, BM18, BM18A
WAP-BM16/1135
Workable Fixture To Suit BM16, BM18, BM18A
WA-BM18 & WA-BM18A Accessories & Consumables
Pipe Attachment WAP-BM16/1130 Allows external bevelling of pipes with a diameter of at least 150mm and internal bevelling of pipes with a diameter of at least 110mm
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Generators & Pumps
Air Compressors
Pneumatic Products
M7 Air Tools
Impact Sockets
NPK Air Tools
167
Magnetic Base Drilling Machines Cutting Tools
Brushware
Hand Tools
BM20 PLUS PORTABLE BEVELLER
BM21 HIGHLY FEATURED PORTABLE BEVELLER
• Maximum 21mm bevel width • 15° to 60° Bevelling as standard with optional 0° edge planing attachment available • Portable, easy to use, heavy-duty machine • Designed for bevelling steel plates & pipes prior to welding or edge finishing work • Fitted with two milling heads each holding five carbide inserts • Provides a smooth milled finish
• • • •
Clamps & Vices
Maximum 21mm bevel width 0° to 60° continuous angle adjustment Allows 0° angle for edge planing Improved design offers a number of innovative solutions that increase ergonomics and ensure even more comfort and work safety of the operator Single milling head equipped with 10 indexable inserts that require no set up and makes the machining process far more efficient with little operator’s effort Easy setting of chamfer angle and bevel width One universal guide for bevelling both plates and pipes Bevels pipes 150 - 300mm diameter with optional attachment available for bevelling pipes 260 - 600mm diameter 4 vibration isolators
• • • • •
Engineer’s & Measuring Tools Sharpening Machines Metal Cutting Saws Drilling Machines
Grinding Machines Fig. 1
Benders Bevelling Machines & Welding Carriages Punches & Shears
Fig. 1
Part No.
WA-BM20+
Part No.
WA-BM21
Voltage
240 V 50/60 Hz
Voltage
240 V 50/60 Hz
Power
1600W
Spindle Speed
2800rpm
Maximum Bevel Width (B)
21mm
Bevelling Angle
Fans & Ventilators
Workshop Storage
Generators & Pumps
Weight
20.5kg
Maximum Bevel Width - Refer Fig. 1
Pneumatic Products
1600W
Spindle Speed
2800rpm
Maximum Bevel Width (B)
21mm
Bevelling Angle
0° - 60°
Weight
21kg
Maximum Bevel Width - Refer Fig. 1
A
15°
30°
45°
60°
A
0°
15°
30°
45°
60°
B
21mm
20.5mm
21mm
20.5mm
B
21mm
18.5mm
18.5mm
21mm
18.5mm
Accessories & Consumables
Accessories & Consumables
Description
Part No.
Description
WAP-B020
Replacement Standard Cutting Tips (10 Required)
WAP-B020
Replacement Standard Cutting Tips (10 Required)
WAP-B20/4210
0° Edge Planing Attachment
WAP-B20/4010
Pipe Attachment To Suit 150 - 300mm Pipe
WAP-B040
Replacement Cutting Tips For Hard Steels (10 Required) Also Requires Insert Screws WAP-B050 (10)
WAP-B20/4020
Pipe Attachment To Suit 258 - 600mm Pipe
WAP-B21/3010
Large Pipe Attachment For 258 - 600mm Pipe
WAP-B20/4230
Round Plate Bevelling Attachment
Part No.
Air Compressors
15° - 60°
Power
M7 Air Tools
Impact Sockets
NPK Air Tools
168
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Magnetic Base Drilling Machines Cutting Tools
SBM 500 STATIONARY BEVELLING MACHINE
BM21S FOR BEVELLING STAINLESS-STEEL • As per BM21 except with a low speed (grey colour) 1360rpm motor which is ideally suited to giving optimal finish quality and tool life when bevelling • Guide plate and guide rollers made of 316 stainless-steel to avoid contamination of stainless-steel workpiece
• Stationary beveller for machining straight edges of different size workpieces. Modern design, number of advanced control systems and innovative solutions streamlines workflow to maximize your production efficiency. • Ergonomic ball roller bench • Swarf drawer • Supplementary tables to accommodate long workpieces • Pipe bevelling attachment for pipes 50-150 mm (2 - 6") O.D. • 3D contact wheel control ensures proper workpiece alignment in relation to milling head • Very high surface quality • High-speed rotary milling head equipped with 10 inserts • Cutting inserts dedicated to various materials • No heat affected zones or distortion of the workpiece • Easy access to milling head and cutting inserts • Precise setting of bevel angle from 15° up to 60° and bevel width up to 30mm • Continuous adjustment of spindle speed and feed rate make it suitable for different types of steel and aluminium
Brushware
Hand Tools
Clamps & Vices Engineer’s & Measuring Tools
Sharpening Machines Metal Cutting Saws Drilling Machines
Grinding Machines
Benders
Part No.
WA-BM21S
Voltage
240 V 50/60 Hz
Power
Bevelling Machines & Welding Carriages
1600W
Spindle Speed
1360rpm
Maximum Bevel Width (B)
Punches & Shears
21mm
Bevelling Angle
0° - 60°
Weight
21kg
Maximum Bevel Width
Part No.
WA-SBM500
Voltage
3~ 400 VAC + N+PE, 50/60Hz
A
0°
15°
30°
45°
60°
Power
B
21mm
18.5mm
18.5mm
21mm
18.5mm
Spindle Speed (No Load): Feed Rate
Accessories & Consumables
Bevel Angle Range Bevel Width:
7500W 500 - 2920rpm
Workshop Storage
Up To 3.3m/Min 15 - 60° With Continuous Angle Adjustment Up To 30mm
Part No.
Description
Workpiece Height:
WAP-B020
Replacement Standard Cutting Tips (10 Required)
Min. Workpiece Width:
50mm
WAP-B040
Replacement Cutting Tips For Hard Steels (10 Required) Also Requires Insert Screws WAP-B050 (10)
Min. Workpiece Length:
150mm
WAP-B21/3010
Large Pipe Attachment For 258 - 600mm Pipe
Weight:
Pipe O.D. Bevelling:
Fans & Ventilators
From 3mm Up To 100 mm Edge Bevelling
From 50mm Up To 150mm (Option)
Generators & Pumps
Air Compressors
850kg
Pneumatic Products
M7 Air Tools
Impact Sockets
NPK Air Tools
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169
Magnetic Base Drilling Machines Cutting Tools
Brushware
Hand Tools
Clamps & Vices Engineer’s & Measuring Tools Sharpening Machines Metal Cutting Saws
ABM 14 AUTO-FEED PLATE BEVELLER
MAXIMUM CUT PER PASS - MILD STEEL
• Shearing type beveller using a single shearing cutter and giving a sheared finish on the material • Maximum 14mm bevel width • Plate thickness range of 6-40mm • Bevel plates made of mild steel, alloy steel, stainless-steel or aluminium alloys • Auto-feed on large plates with optional trolley • In just one single run the machine can bevel up to 2.6m/min to a width of 12mm in workpieces with tensile strength of 40kg / Rm ≤ 392 MPa (57,000 psi) • Standard bevel angle (ß) of 30° • Optional angle variation devices available 22.5°, 25°, 35°, 37.5° or 45° • Can bevel plates from the top and bottom • Low noise, 70 dB • Fast and efficient & bevels both small and large pieces • 2 optional shearing cutters dedicated to stainless/alloyed steel and aluminium
• • • • • • •
Rm ß
WA-ABM14 Beveller Cutting wheel for mild steel Cutter extraction tool Tube bevelling shaft & washer Flat wrenches: 12-13mm, 18-19mm, 24-26mm Hex wrenches: 5mm, 6mm Operator’s manual
392-490 MPa (57,000 - 71,000 psi)
490-588 MPa (71,000 - 85,000 psi)
b [mm]
a [mm]
b [mm]
a [mm]
b [mm]
a [mm]
22.5°
12
11
10
9
8
7.5
30°
12
10
10
8.5
8
7
35°
12
9.5
10
8
8
6.5
37.5°
12
9
10
7.5
8
6
45°
12
8.5
10
7
8
5.5
MAXIMUM CUT PER PASS - STAINLESS / ALLOY STEEL ≤ 490 MPa (71,000 psi)
Rm ß
Package Includes:
t≤ 392 MPa (57,000 psi)
490-588 MPa (71,000 - 85,000 psi)
588-686 MPa (85,000 - 100,000 psi)
b [mm]
a [mm]
b [mm]
a [mm]
b [mm]
22.5°
6
5.5
5
4.5
4.2
a [mm] 3.8
30°
6
5
5
4.3
4.2
3.6
35°
6
5
5
4
4.2
3.5
37.5°
6
4.5
5
4
4.2
3.3
45°
6
4
5
3.5
4.2
3
Drilling Machines
Grinding Machines
Benders
REPLACEMENT CUTTING WHEELS
Bevelling Machines & Welding Carriages Punches & Shears
Part No.
Description
WAP-B14/1000
Cutter For Mild Steel, Coarse Teeth, To Suit ABM14 Beveller
WAP-B14/1010
Cutter For Aluminium, Fine Teeth, To Suit ABM14 Beveller
WAP-B14/1020
Cutter For Stainless Steel, Inox Coarse Teeth, To Suit ABM14
Fans & Ventilators
ANGLE VARIATION DEVICES Workshop Storage
Air Compressors
Pneumatic Products
Part No.
WA-ABM14
Voltage
3~ 400 V + PE, 50/60 Hz
Power
M7 Air Tools
Impact Sockets
NPK Air Tools
170
a
6-40 mm
b
Generators & Pumps
2200 W
Spindle Speed
9 rpm
Maximum Bevel Width (B)
14mm
Maximum Bevel Width (B) In A Single Run
12mm
Minimum Plate Thickness
6mm
Maximum Plate Thickness
40mm
Minimum Plate Width
55mm
Bevel Length Per Minute Minimum Pipe I.D. Weight
Part No.
Description
WAP-B14/2010
Angle Variation Device, 22.5° To Suit ABM14 Beveller
WAP-B14/2020
Angle Variation Device, 25° To Suit ABM14 Beveller
WAP-B14/2030
Angle Variation Device, 30° To Suit ABM14 Beveller
WAP-B14/2040
Angle Variation Device, 35° To Suit ABM14 Beveller
WAP-B14/2050
Angle Variation Device, 37.5° To Suit ABM14 Beveller
WAP-B14/2060
Angle Variation Device, 45° To Suit ABM14 Beveller
WAP-B14/TROLLEY EXTENSION SET Enables the ABM 14 to auto-feed when bevelling large plates
(ABM 14 not included)
2.6m 100mm 65kg
Part No.
Description
WAP-B14/TROLLEY
Trolley To Suit ABM 14 Beveller
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Magnetic Base Drilling Machines
ABM 28 AUTO-FEED PORTABLE BEVELLING MACHINE
Cutting Tools
ABM 50 AUTO-FEED PLATE & PIPE BEVELLER
Brushware
Hand Tools
Clamps & Vices Engineer’s & Measuring Tools
Sharpening Machines Metal Cutting Saws • • • • • • • • • •
Bevel width up to 28mm at 45 degrees Single milling head equipped with 10 indexable inserts giving a milled finish Fast and effortless setup Automatic feed Variable travel speed control Can mill all types of metal including stainless-steel, aluminium and composites Can mill plates in both directions eliminating unnecessary “empty journeys” Equipped with an overload control system Length of the guide track can be extended to any required length Bevelling angle can be set between -60° and 60°, including facing at 0°. This allows both the top and underside of the plate to be bevelled without moving the material. • Using optional accessories, the ABM28 can also create J-groove bevels
Package Includes: • • • • •
Bevelling machine 1200mm Track segment x 2 Positioner unit, 35mm 35mm Track clamp x 3 Standard milling unit support
• Bevel width up to 50mm at 45 degrees • Auto-feed portable beveller • Produces accurate high-quality double-sided bevels without thermal distortion or creation of heat affected zone • Purpose designed milling head with eight 4-sided indexable cutting inserts giving a milled finish • Continuously adjustable bevel angle between 15 and 60 degrees (for both top and bottom bevelling) requires no tooling to change • 180° inversion allows for creation of a double-sided bevel - no need to rotate or flip heavy material reduces material handling costs and improves shop safety • Variable spindle speed for work on a variety of steel grades and thicknesses • Versatile and transportable on it's own trolley • Feedback-controlled overload system • Package includes bevelling machine with milling head and 8 cutting inserts
Remote Control Panel
Maximum Bevel Width A
0°
30°
45°
60°
B
35mm
30mm
28mm
30mm WA-ABM28
Part No. Plate Thickness
10mm Minimum To 35mm Maximum, 70mm With Optional Attachment
Machining Angle
• LCD display that shows real-time measurement and on-screen display of exact bevel geometry and cutting parameters as well as enables precise adjustment of spindle speed and feed speed to optimize them depending on material grade • The operator can easily adjust and monitor the following parameters: • Bevel angle • Bevel width • Bevel height • Depth of cut • Spindle speed • Feed rate • Spindle load
250 - 500mm/min
Dimensions
1211 W x 532 H x 619 D
Accessories & Consumables Part No.
Description
WAP-B020
Replacement Standard Cutting Tips (10 Required)
WAP-B28/6130
Track Clamp For Plate Up To 35mm Thick
WAP-B28/6140 WAP-B28/6150
Bevelling Machines & Welding Carriages
Workshop Storage
a
Generators & Pumps
Air Compressors
Maximum Bevel Width a
15°
30°
45°
60°
b
66mm
52mm
50mm
51mm
Part No.
WA-ABM50
Track Clamp For Plate Up To 70mm Thick
Voltage
3~400 V+ PE, 50/60 Hz 3~480 V+ PE, 50/60 Hz
Positioner Unit For Plate Up To 35mm Thick
Power
WAP-B28/6160
Positioner Unit For Plate Up To 70mm Thick
Spindle Speed (No Load)
WAP-B28/6170
Rail Segment 1200mm Long
Feed Speed
WAP-B28/6180
Milling Unit Support For Bevelling 35 To 70mm 0° To 60°
Maximum Depth Of Cut Per Single Pass
WAP-B28/6190
Milling Unit Support For Bevelling 35 To 70mm 0° To -60°
Plate Thickness Required Ambient Temperature Dimensions Weight
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Benders
Fans & Ventilators
1600-Watt 240V 2800rpm
Feed Speed
Grinding Machines
Punches & Shears
-60° to 60°
Motor
Drilling Machines
6.5kW
Pneumatic Products
M7 Air Tools
300 - 800rpm 0 - 1.2m/min 6mm
Impact Sockets
8 - 80mm 0 - 40°C 1179mm L x 853mm W x 1524mm H 320kg
NPK Air Tools
171
Magnetic Base Drilling Machines Cutting Tools
Brushware
Hand Tools
PRO 2 PB COMPACT PIPE BEVELLER • 48mm Wide makes it perfectly suited to space restricted areas • Maximum pipe wall thickness of 8mm • 3 Different power sources to choose from: pneumatic motor, electric motor and battery drive • Overload systems incl. wet multi-disk friction clutch to prevent gear damage if the tool gets stuck
Pipe Machining Range: Clamps & Vices Engineer’s & Measuring Tools Sharpening Machines Metal Cutting Saws
• 22mm I.D. to 48mm O.D. pipe capacity as standard • 15.5mm I.D. minimum pipe capacity with optional small mandrel set • 60.3mm O.D. maximum pipe capacity with optional extension set Part No.
Description
WA-PRO2PB
Compact Pipe Beveller
WAP-B05/100
Pneumatic Motor Suit PRO 2 PB
WAP-B02/110
Adapter And Driver For Pneumatic Motor
WAP-B02/105
Electric Motor Suit PRO 2 PB
WAP-B02/112
Driver For Electric Motor
WAP-B02/108
Battery Powered Motor For Use With PRO 2 PB
WAP-B02/114
Driver For Battery Powered Motor
Package Includes
Specifications With Pneumatic Motor
• WA-PRO2PB beveller (not including motor or cutting inserts) • Mandrel for pipe I.D. Ø 22 - 48mm & 6 sets of springs (no. 3, 4, 5, 6, 7, 8) 3 sets of jaws (no. 3, 4, 5) & 3 sets of jaw blocks (no. 6, 7, 8)
Drilling Machines
Accessories & Consumables
Grinding Machines
Benders Bevelling Machines & Welding Carriages
Air Requirement
0.6 MPa (87 psi)
Air Consumption
1400 l/min (50 cfm)
Power Connection
800W CEJN 410 DN 10.4 R 1/2" BSPT Fitting For Quick-Coupling
Nominal Rotational Speed
Punches & Shears
105rpm
Weight (incl. PRO2PB)
7.6kg
Small Mandrel Set WAP-B02/150 Suit pipes from I.D. 15.5mm (0.49") up to O.D. 30mm (0.98") - Maximum pipe wall thickness 3.5mm
Specifications With Electric Motor Fans & Ventilators
Workshop Storage
Extension Set Generators & Pumps
Voltage
1 ~ 220-240 V, 50-60 Hz
Power
Air Compressors
Pneumatic Products
Nominal Rotational Speed
1100W 10-134rpm (Gear 1), 30-377rpm (Gear 2)
Weight (incl. PRO2PB)
7.4kg
Specifications With Battery Powered Motor
M7 Air Tools
Impact Sockets
NPK Air Tools
172
WAP-B02/130 Extension set for pipes from I.D. 42mm (1.65") up to O.D. 60.3mm (2.37")
Part No.
Description
WAP-B02/F040
0° Facing Tool Bit Short For Use With Steel
WAP-B02/F040T
0° Facing Tool Bit Short For Use With Stainless-Steel
WAP-B02/F052
0° Facing Tool Bit Long For Use With Steel
WAP-B02/F052T
0° Facing Tool Bit Long For Use With Stainless-Steel
WAP-B02/B3050
30° Bevelling Tool Bit For Use With Steel
WAP-B02/B3050T
30° Bevelling Tool Bit For Use With Stainless-Steel
WAP-B02/B37553
37.5° Bevelling Tool Bit For Use With Steel
WAP-B02/B37553T 37.5° Bevelling Tool Bit For Use With Stainless-Steel Voltage Nominal Rotational Speed Weight (incl. PRO2PB)
WAP-B02/B4556
45° Bevelling Tool Bit For Use With Steel
WAP-B02/FB556T
45° Bevelling Tool Bit For Use With Stainless-Steel
10-60rpm (Gear 1), 30-205rpm (Gear 2)
WAP-B02/150
Small Mandrel Set
6.5kg, Including Battery
WAP-B02/130
Extension Set
18 V DC, 5.2 Ah
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Magnetic Base Drilling Machines Cutting Tools
PRO 5 PB PORTABLE PIPE BEVELLER • I.D. mounted pipe bevelling machine • The self-centring expandable mandrel provides quick and correct alignment • Able to simultaneously perform 3 of the following operations at once; external bevel, internal bevel, face off, I.D. chamfer, J-groove bevel, and counterbore
Brushware
Pipe Machining Range: • • • •
Hand Tools
32mm I.D. minimum to 114mm O.D. maximum pipe capacity as standard 25mm I.D. minimum with small optional small mandrel 140mm O.D. maximum pipe capacity with optional 140mm spindle disk set 12mm Maximum wall thickness
Clamps & Vices
WA-PRO5PBA
WA-PRO5PBE
Pneumatic Motor 800W
Electric Motor 1100W
Rotational Speed
90rpm
Gear 1: 0 to 90rpm Gear 2: 0 to 300rpm
Air Consumption
1600 l/min (49.4cfm)
-
10kg
11kg
533mm
577mm
Part No. Motor
Weight (Incl. PRO5PB) Overall Length
Engineer’s & Measuring Tools
Sharpening Machines
Drilling Machines
213.32mm
380mm (pneumatic) 433mm (electric incl. handle)
232mm Ø118
Metal Cutting Saws
Grinding Machines
533mm (pneumatic) 752mm (electric)
Benders Bevelling Machines & Welding Carriages
Package Includes: • • • • •
PRO 5 PB Bevelling machine with electric or pneumatic motor Mandrel 32mm I.D. to 107mm I.D. 118mm spindle disc 3 Set of jaw blocks (1, 2, 3, 4, 5, 6) Coolant container
WAP-B05/130 EXTENSION SET
Accessories & Consumables Use any tool bit from the list below from I.D. 25mm up to O.D. 140mm, provided that PRO5PB is equipped with just 1 tool bit either for facing-off or for bevelling. The diameter range below identifies correct tool bit required when using in conjunction with 0° facing tool bit.
Part No.
Description
O.D. Diameter Range
WAP-B05/B30
External Bevelling H.S.S., Cutting Tip 30°
56 to 114mm
WAP-B05/B30T
External Bevelling TiAIN Coated Cutting Tip 30° for Stainless-Steel
56 to 114mm
WAP-B05/B30D
External Bevelling H.S.S., Cutting Tip 30° Deep
25 to 83mm
WAP-B05/B30TD
External Bevelling TiAIN Coated Cutting Tip 30° Deep for Stainless-Steel
25 to 83mm
WAP-B05/B37
External Bevelling H.S.S., Cutting Tip 37.5°
56 to 114mm
WAP-B05/B37T
External Bevelling TiAIN Coated Cutting Tip 37° for Stainless-Steel
56 to 114mm
WAP-B05/B37D
External Bevelling H.S.S., Cutting Tip 37.5° Deep
25 to 83mm
WAP-B05/B37TD
External Bevelling TiAIN Coated Cutting Tip 37.5° Deep for Stainless-Steel
WAP-B05/B45
Extension set for O.D. up to 140mm. Including 140mm spindle disc and jaw blocks 3 sets (7, 8, 9)
WAP-B05/140 75MM SPINDLE DISC For working in tight spaces of 75mm width or more (Standard machine setup requires 118mm or more.) When used in this manner the standard handles must be replaced with a ratcheting wrench. Description
WAP-B05/J20R8
J-Groove Bevelling H.S.S. Cutting Tip 20° R8
25 to 83mm
WAP-B05/J10R6
J-Groove Bevelling H.S.S. Cutting Tip 10° R6
External Bevelling H.S.S. Cutting Tip 45°
WAP-B05/J15R2
J-Groove Bevelling H.S.S. Cutting Tip 15° R2
56 to 114mm
WAP-B05/F030
Facing H.S.S. Cutting Tip 30mm Width
WAP-B05/B45D
External Bevelling H.S.S. Cutting Tip 45° Deep
25 to 83mm
WAP-B05/115
Clamping Ring For PRO5PB To Suit Metabo Cordless Drill
Internal Bevelling H.S.S. Cutting Tip 15°, Diameter Under 56mm
WAP-B05/130
WAP-B05/IC1540
25 to 56mm
Extension Set For O.D. Up To 140mm. Including 140mm Spindle Disc And Jaw Blocks 3 Sets (7, 8, 9)
WAP-B05/140
75mm Spindle Disc For Working In Tight Spaces Of 75mm Width (Standard Setup Requires 118mm Width Or More)
WAP-B05/150
Small Pipe Mandrel To Suit 25 - 32mm I.D. Pipe
www.itmtools.com.au
56 to 114mm
Fans & Ventilators
Workshop Storage
Part No.
Internal Bevelling H.S.S. WAP-B05/IC1540/56 Cutting Tip 15°, Diameter Over 56mm
Punches & Shears
Generators & Pumps
Air Compressors
Pneumatic Products
M7 Air Tools
Impact Sockets
NPK Air Tools
173
Magnetic Base Drilling Machines Cutting Tools
Brushware
Hand Tools
PRO 10 PB PORTABLE PIPE BEVELLER • • • •
Large capacity heavy-duty I.D. mounted portable pipe bevelling machine Can be used efficiently by a single operator Self-centring expandable mandrels Can simultaneously perform 3 of the following operations - internal bevel, external bevel, J-groove bevel, face off, I.D. chamfer and counterbore • Can be operated with just 1 cutting insert though optimal results are achieved by using 3 cutting inserts at once • Available with either a pneumatic motor or high torque electric motor
Clamps & Vices Engineer’s & Measuring Tools PRO 10 PB shown with electric motor
Sharpening Machines 540mm (pneumatic) 580mm (electric)
Grinding Machines
Benders
Package Includes: • PRO 10 PB Bevelling machine • Electric or pneumatic motor • Mandrel for pipe 84mm I.D. to 269mm I.D.
Power Requirements
Bevelling Machines & Welding Carriages Punches & Shears
Fans & Ventilators
Workshop Storage
Generators & Pumps
Air Compressors
Pneumatic Products
M7 Air Tools
Impact Sockets
NPK Air Tools
174
WA-PRO10PBA
WA-PRO10PBE
Pneumatic Motor 1.5kW
Electric Motor 1.8kW
Part No. Motor
• Jaw block set no. 1 to 6 • Toolbox & tools • Coolant bottle
1750 l/min At 630 kPa
230V/50Hz
Spindle Speed
20rpm
2 Speed Gearbox With Electronic Var Speed 12 - 28; 41 - 96rpm
Overall Length
540mm
580mm
32.0kg
36.0kg
Weight (With Standard Mandrel)
547mm
Drilling Machines
289mm
Metal Cutting Saws
292mm
Machine Working Range PIPE BEVELLING & FACING RANGE - STANDARD With Standard Equipment
I.D. 84 - 269mm, Tooling Reach 292mm
Maximum Wall Thickness
15mm
PIPE BEVELLING & FACING RANGE - WITH OPTIONAL ATTACHMENTS With Optional Small Expanding Mandrel Set (Part No. WAP-B10/510)
PIPE I.D. 38 - 86mm Tooling Reach 292mm
With Optional Large Expanding Mandrel Set (Part No. WAP-B10/540)
PIPE I.D. 126 - 296mm Tooling Reach 292mm
With Optional Range Increasing Set (Part No. WAP-B10/550) Recommended For Wall Thickness Up To 7mm
PIPE I.D. 192 - 365mm Tooling Reach 372mm
FLANGE TURNING RANGE - WITH OPTIONAL ATTACHMENTS With Standard Mandrel & Optional Flange Turning Attachment (Part No. WAP-B10/520) With Optional Flange Turning Attachment (Part No. WAP-B10/520) & Optional Large Expanding Mandrel Set (Part No. WAP-B10/540) & Optional Range Increasing Set (Part No. WAP-B10/550)
PIPE I.D. 84 - 269mm Turning Range 90 - 508mm
PIPE I.D. 219 - 392mm Turning Range 90 - 508mm
Cutting Inserts - High-Speed Steel Part No.
Description
WAP-B10/B3037
External Tool Bit B30/37, 30 Deg x 37mm High
WAP-B10/B3044
External Tool Bit B30/44, 30 Deg x 44mm High
WAP-B10/B37544
External Tool Bit B375/44, 37.5 Deg x 44mm High
WAP-B10/B37554
External Tool Bit B375/54, 37.5 Deg x 54mm High
WAP-B10/B4554
External Tool Bit B45/54, 45 Deg x 54mm High
WAP-B10/F030
Facing Tool Bit F0/30, 0 Deg x 30mm High
WAP-B10/IB3044
Internal Tool Bit IB30/44, 30 Deg x 44mm High
WAP-B10/IB3054
Internal Tool Bit IB30/54, 30 Deg x 54mm High
WAP-B10/IB37554
Internal Tool Bit IB375/54, 37.5 Deg x 54mm High
WAP-B10/IB4554
Internal Tool Bit IB45/54, 45 Deg x 54mm High
WAP-B10/IC1555
I.D. Chamfer Tool Bit, IC15/55, 15 Deg x 55mm High
WAP-B10/J1550R2 J-Bevelling Tool Bit, J15/50/R2, 15 Deg x 50mm High, 2mm Radius WAP-B10/J2050R8 J-Bevelling Tool Bit, J20/50/R8, 20 Deg x 50mm High, 8mm Radius
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Magnetic Base Drilling Machines
PRO 10 PB OPTIONAL ATTACHMENTS WAP-B10/510 SMALL EXPANDING MANDREL SET • Enables machining of pipe 38 to 86mm I.D. • 292mm tooling reach • Includes jaw blocks No.1 to No.5
Cutting Tools
PRO 40 PBS PIPE BEVELLING MACHINE • High-speed rotary milling head with replaceable inserts • Heavy-duty milling head offers accurate bevels in a fraction of the time compared to traditional single point machining • Bevel widths up to 45mm and angles between 0° and 60° • Internal bevelling and J-groove end preparation is an available option • An optional oval pipe attachment is available for bevelling of pipe which is not truly round
Engineer’s & Measuring Tools
• Specifically designed to be used with optional Flange Turning Attachment (WAP-B10/520) & Range Increasing Jaw Block Set (WAP-B10/550) for flange turning on pipe up to 392mm I.D. and turning range up to 508mm diameter • 126 - 296mm I.D. with standard jaw block set • 292mm tooling reach
Sharpening Machines Metal Cutting Saws
WAP-B10/550 RANGE INCREASING SET
Drilling Machines
• Enables machining of pipe 192 - 365mm I.D. with standard mandrel fitted • Recommended for wall thickness up to 7mm • Jaw blocks No.7 to No.12 increase the pipe range to 192 - 365mm I.D. • Includes 3 steel tool bit holders to increase the tooling reach to 372mm • Supplied in a metal box
Attachment for bevelling and facing oval shaped pipe. The spring-loaded guide roller rotates on the I.D. of the pipe, and allows the cutting insert to move in and out with the oval pipe up to 15mm.
Grinding Machines
PRO40PBS
Part No. Power Supply External Pipe Diameter Range
200-1000mm Pipe Longer Than 830mm; 200-600mm Pipes Of 400-830mm Length 6,000kg With Standard Plastic Rollers On Active Support 10,000kg With Optional Steel Rollers On Active Support
Maximum Pipe Weight Min. Pipe Thickness
Specifications
Bevelling Angle Range
5mm
Pipe Fixing
Mechanical With Chain
Feed Rate
Part# WAP-B10/520INSERT
(Indexable carbide insert to suit) Flange turning attachment using indexable carbide inserts with cutting capacities 90 to 508mm diameter. The machine can mill inwards or outwards at a feed rate of 0.33mm or 0.66mm per revolution, using a bumper system to automatically feed the carbide insert with each revolution of the machine.
Specifications • Minimum milling diameter: 90mm • Maximum milling diameter: 508mm • Feed rate: 0.33mm per revolution using 1 bumper or 0.66mm per revolution using 2 bumpers • Recommended maximum milling depth: 0.5mm per pass • Includes 6 carbide inserts & 2 screws
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Bevelling Machines & Welding Carriages Punches & Shears
100 - 1100 mm/min 0° - 60° With Continuous Angle Adjustment
Max O.d. Bevel Width Max I.d. Bevel Width
45mm
Fans & Ventilators
5mm Standard, Up To 20mm - Optional
Bevelling Type “J”
Yes - Optional
“J” Type Bevelling Radius
6mm or 8mm
Overall Dimensions (With A 1.4m x 1m Dia. Pipe)
WAP-B10/520 FLANGE TURNING ATTACHMENT
Benders
Single Phase 240V
Includes WAP-B10/540 Large Expanding Mandrel Set with package.
• 84 - 269mm I.D. with standard jaw block set • 126 - 296mm I.D. with Large Expanding Mandrel Set (WAP-B10/540)
Hand Tools
Clamps & Vices
WAP-B10/540 LARGE EXPANDING MANDREL SET
WAP-B10/530 OVAL PIPE ATTACHMENT
Brushware
Workshop Storage
2372mm L x 1507mm W x 1993mm H
Weight
1100kg
Accessories & Consumables Part No.
Description
WAP-B40/8010
Standard Milling Head
WAP-B020
Replacement Standard Cutting Tips (7 Required)
WAP-B040
Cutting Tips For Hard Steels (7 Required)
WAP-B40/8020
J-Groove R6 Milling Head
WAP-B40/8040
J-Groove R6 Cutting Tip (6 Required)
WAP-B40/8030
J-Groove R8 Milling Head
WAP-B40/8050
J-Groove R8 Cutting Tip (5 Required)
WAP-B40/8090
Oval Attachment
Generators & Pumps
Air Compressors
Pneumatic Products
M7 Air Tools
Impact Sockets
NPK Air Tools
175
Magnetic Base Drilling Machines Cutting Tools
DRAGON CUTTING & BEVELLING CARRIAGE
MINI SPIDER COMPACT WELDING & CUTTING CARRIAGE
Brushware
Hand Tools
Clamps & Vices Engineer’s & Measuring Tools
*Track sold separately Part# WAP-D6010 • Oxy Cutting and bevelling carriage (also parallel with 2 cutting torches)
Sharpening Machines Metal Cutting Saws Drilling Machines
• Quick clamping torch holder for torch diameter 28mm to 35mm • Advanced speed control system with implemented digital control loop feedback PID regulator • L.E.D. display with readout of actual and set speed, and report messages • Optional circle cutting attachment available • 2-wheel drive with automatic braking drive unit • Quick drive release switch for easy re-positioning • Connectable 2200mm rails to form various lengths • Rigid and heat-proof design WA-DRAGON
Part No. Power Supply
115-230VAC / 50-60Hz
Power
Grinding Machines
13W
Torch Grip Diameter
28-35mm
Chassis To Material Clearance
7.5mm
Travel Mechanism
Benders
4 Knurled Wheels, 2 Wheel Drive Optional “V” Type Rail With Grooves At 152mm Centres, 1800mm Length (Part# Wap-D6010) Circle Cutting Attachment (Part# WAPD6150)
Guiding Equipment Cutting Speed
Bevelling Machines & Welding Carriages
0-1500mm/min
Chassis Dimensions
427mm (L) x 189mm (W) x 180mm (H)
Overall Dimensions
473mm (L) x 655mm (W) x 180mm (H)
Weight
Punches & Shears
Fans & Ventilators
Workshop Storage
Generators & Pumps
Air Compressors
Pneumatic Products
M7 Air Tools
Impact Sockets
NPK Air Tools
176
16.8kg
• • • •
Produce continuous fillet welds using MIG/MAG torches 4-Wheel drive system with magnetic base, not does require track Compact 191mm width and lightweight design to weld in narrow spaces Constant, continuous and repeatable travel speed enables weld bead geometry that is exact to the required specifications • Convenient 18V DC battery supply (the same battery for both Mini Spider and Battery) • An optional power supply can be used to plug the carriage into a 110 - 240V power source • Torch placement on either left or right side • Welding edge to edge • Closed-loop speed control system ensures increased speed accuracy • Consistent heat input reduces distortion • Reduces wasted filler metal - eliminates over welding • Digital L.E.D. display for pre-setting of travel speed and diagnostic messages • Low-battery indicator • Built-in guide rollers • Torch diameter 16 - 22mm • Minimum workpiece thickness 4mm • Ground clearance 4mm Part No.
WA-SPIDER
Voltage
18V DC, 5.2 Ah 1~ 110-240V, 50-60 Hz (Option)
Power
25W
Welding Position (According To EN ISO 6947 And AWS/ASME) Horizontal Pulling Force
Package Includes
Vertical Pulling Force
• • • • •
Horizontal Speed *
Dragon carriage Torch rack 580mm Counterweight 1.3kg Torch holder with angle & height adjustment (Part# WAP-D6030) Operator’s manual
Accessories & Consumables Part No.
Description
WAP-D6020
Basic Torch Holder
WAP-D6030
Torch Holder With Angle & Height Adjustment
WAP-D6040
Machine Torch Holder
WAP-D6050
Machine Torch Holder With Angle Adjustment
WAP-D6010
Track Assembly
WAP-D6060
Sliding Torch Holder Mount
WAP-D6180
Cable Anchor
WAP-D6190
Carriage Support
WAP-D6160
Large Counterweight
WAP-D6150
Circle Cutting Attachment
WAP-D6170
Extended Torch Rack
PB / 2F PD / 4F 150N 100N 0-110 cm/min
Vertical Speed *
0-100 cm/min
Overall Dimensions
350mm (L) x 191mm (W) x 194mm (H)
Weight
7.6kg w/o Battery *With fully charged battery
Package Includes • Mini Spider welding carriage • 5.2 Ah Battery (Charger sold separately WAP-G3510) • Torch holder • 4mm hex wrench • 3mm hex wrench • Operator’s manual Torch placement on either left or right side
Welding edge to edge
Welding in narrow spaces
Accessories Part No.
Description
UCW-0655-08-00-00-0
Cable Anchor Suit Spider
LDW-000006
Battery Charger Suit Spider
WAP-G3525
Power Supply Suit Spider
PWD-0466-18-00-00-0
Power Cord 3m For Power Supply Suit Spider
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Magnetic Base Drilling Machines Cutting Tools
GECKO STANDARD GECKO HS HIGH-SPEED GECKO BATTERY BATTERY POWERED PORTABLE WELDING & CUTTING CARRIAGE
Brushware
Hand Tools
Clamps & Vices Engineer’s & Measuring Tools
Sharpening Machines
Battery Powered Model WA-GECKO-18V
Metal Cutting Saws • Portable fillet welding carriage designed to produce consistent high-quality welds • 4-Wheel drive system with magnetic base traction and a control loop feedback mechanism, does not require track to operate. • Constant, continuous and repeatable travel speed enables weld bead geometry that is exact to the required specifications, thus substantially reducing costly over welding and decreasing filler metal usage.
190mm
Grinding Machines
Benders
182mm 240mm
277mm
Bevelling Machines & Welding Carriages Punches & Shears
84mm
High-Speed Model Features
Fans & Ventilators 173 - 208mm 213 - 313mm 258mm
• Increased horizontal maximum speed from 1100mm/min to 2200mm/min making it suitable for both speed welding and plasma cutting
4mm
• GECKO-HS is suitable for both speed welding and plasma cutting • Compact & lightweight design with durable aluminium housing • Permanent magnet clamping system with on/off lever ensures positive magnetic traction • Maintenance free 4-wheel drive with worm gear reduction • Quick clamping torch holder mechanism for different types of MIG/MAG torches with diameters of 16 - 22mm (5/8" - 7/8"). Optional 35mm torch holder available • Precise torch adjustment with screw drive cross slide • Multi-functional L.E.D. display - pre-setting of travel speed, metric & imperial units, error codes information • Closed loop speed control system stabilises travel speed to reduce weld defects and costly rework • Consistent heat input reduces distortion • Automatic arc ON / OFF system initiates welding and travel, simultaneously • Self-guiding roller arms eliminate the need for track • Improves working environment - removes operator from heat and fumes
Drilling Machines
Suitable for vertical welding operations
Workshop Storage
Battery Powered Model Features • Supplied with 18V DC 5.2 Ah battery providing 6 hours average operation time (Charger sold separately WAP-G3510) • Gecko Battery can also be connected to 240V AC mains by means of power supply (Sold separately WAP-G3520) Standard Part No. High-Speed Part No. Battery Model Part No. Power supply Welding positions Chassis to material clearance Travel mechanism
WA-GECKO WA-GECKO-18V 115-230VAC / 50-60Hz 4mm Friction Drive With Worm Gear Reduction, 4 Wheel Drive, Heat Resistant Silicone Wheels
Torch adjustment
Up-Down 35mm, Left-Right 35mm 0-1100mm/min
Horizontal speed (GECKO - HS)
0-2200mm/min
Vertical speed
0-1000mm/min
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M7 Air Tools
100mm
Horizontal speed (GECKO)
Weight
Pneumatic Products
Vertical / Horizontal
2-Guide Rollers
Dimensions
Air Compressors
WA-GECKO-HS
Tracking method Gear roller adjustment
Generators & Pumps
240mm (L) x 258mm (W) x 253mm (H) 8kg (8.6kg Battery Model)
Impact Sockets
Package Includes • • • •
Welding carriage Power lead Arc ignition cable Torch holder
• Guide arms • 4mm Allen key • Operator’s manual
NPK Air Tools
177
Magnetic Base Drilling Machines
Engineer’s & Measuring Tools Sharpening Machines Metal Cutting Saws
• Compact & lightweight design with durable cast aluminium housing • Permanent magnet clamping system with on/off lever ensures positive magnetic traction • Maintenance free 4-wheel drive with worm gear reduction • Friction drive and control loop feedback mechanism provides speed stabilisation in all positions, to reduce weld defects • Automatic off limit switches on both ends of machine • Automatic arc ON/OFF system initiates welding and travel, simultaneously • Quick clamping torch holder mechanism for different types of MIG/MAG torches with diameters of 16 - 22mm (5/8" - 7/8"); optionally up to 35mm (1-3/8") • Precise torch adjustment with screw drive cross slide • Consistent heat input reduces distortion • Self-guiding roller arms eliminate the need for track • Improves working environment - removes operator from heat and fumes WA-LIZARD
Part No.
Drilling Machines
Power Supply
115-230VAC / 50-60Hz
Welding Positions
Vertical / Horizontal
Chassis To Material Clearance
Grinding Machines
5mm Friction Drive With Worm Gear Reduction 4 Wheel Drive Heat Resistant Silicone Wheels
Travel Mechanism Tracking Method
Benders
2-Guide Rollers
Torch Adjustment
Up-Down 35mm, Left-Right 35mm
Gear Roller Adjustment
75mm
Horizontal Speed
Bevelling Machines & Welding Carriages
0-1200mm/min
Vertical Speed
0-1100mm/min
Dimensions
Fans & Ventilators
13.5kg
Package Includes • • • •
210mm 324 - 359mm 334 - 409mm
Oscillation Attachment A critical optional feature of the LIZARD is the pendulum oscillation attachment. This attachment allows the unit to be capable of performing weave welds.
282mm (L) x 272mm (W) x 390mm (H)
Weight
Punches & Shears
303mm 382mm
297mm 330 - 390mm
Clamps & Vices
83mm 57mm 29mm
Hand Tools
• Portable welding carriage designed to produce consistently high-quality welds • Programmable welding patterns and parameters • Pendulum oscillating attachment available allows the unit to perform weave welds • Enables weld bead geometry that is exact to the required specifications, thus substantially reducing costs • Simple to use multi-function L.E.D. display for programming welding patterns & parameters including travel speed, weld length, skip length, total length, reverse fill & crater fill time. These settings can be saved, & up to 40 different programs can be stored. • Continuous and stitch weld capability
216mm
Brushware
LIZARD PROGRAMMABLE WELDING & BEVELLING CARRIAGE
5mm
Cutting Tools
Welding carriage Power lead Arc ignition cable Cable holder
• • • • •
Guide arms Torch holder Lower torch holder 4mm Allen key Operator’s manual
• • • • •
Oscillation type: Angular max 11° Amplitude R - 150mm: 2 - 30mm Frequency: 12 - 115 cycles/min Delay at ends: 0 - 3 secs Weight: 2.5kg
Part# WAP-L4000
Workshop Storage
GECKO & LIZARD ACCESSORIES Generators & Pumps
Air Compressors
Pneumatic Products
LARGE TORCH CLAMP
TORCH HOLDER CLAMP
Part No.
Description
Part No.
Description
WAP-L4040
Large Torch Clamp For Holding Torches Diameter 22 - 35mm To Suit Lizard
WAP-G2160
Torch Holder Clamp, 16 - 22mm Dia, To Suit Welding Carriages
M7 Air Tools
Impact Sockets
TORCH ARMS STANDARD TORCH CLAMP
NPK Air Tools
178
Part No.
Description
Part No.
Description
WAP-G2050
110mm Length Torch Arms To Suit Gecko & Lizard
WAP-G2090
Torch Clamp Assembly To Suit Gecko
WAP-L4030
230mm Length Torch Arms To Suit Gecko & Lizard
www.itmtools.com.au
Magnetic Base Drilling Machines
GECKO & LIZARD ACCESSORIES CONTINUED
Cutting Tools
Brushware
Hand Tools
DUAL TORCH MOUNT Part No.
Description
WAP-G2010
Dual Torch Mount - Enables Mounting Of A Second Torch For Dual Sided Fillet Welding
EDGE GUIDE ARMS Part No.
Description
WAP-G2030
Edge Guide Arms To Suit Gecko - Enables Guiding Off An Outside Edge
WAP-L4010
Edge Guide Arms To Suit Lizard - Enables Guiding Off An Outside Edge
Clamps & Vices Engineer’s & Measuring Tools
Sharpening Machines
TORCH EXTENSION ARM
STANDARD GUIDE ARMS
Part No.
Description
Part No.
Description
WAP-G2020
Torch Extension Arm To Suit Gecko & Lizard
WAP-G2005
Standard Guide Arm Set To Suit Gecko, As Supplied With Machine
WAP-L4005
Standard Guide Arm Set To Suit Lizard, As Supplied With Machine
Metal Cutting Saws Drilling Machines
Grinding Machines
CABLE ANCHOR
MAGNETIC GUIDE ARMS
Part No.
Description
Part No.
Description
WAP-G2095
Cable Anchor
WAP-G2120
Magnetic Guide Arm Set, To Suit Gecko
WAP-L4060
Magnetic Guide Arm Set, To Suit Lizard
Benders Bevelling Machines & Welding Carriages Punches & Shears
EXTENDED CROSS SLIDE
ADJUSTABLE GUIDE ARMS
Part No.
Description
Part No.
Description
WAP-G8015
Extended Cross Slide, To Suit Gecko & Lizard, 76mm Up And Down, 35mm Left And Right
WAP-G2040
Adjustable Guide Arms To Suit Gecko - Enables Guiding On Lap Joints And Templates
WAP-L4020
Adjustable Guide Arms To Suit Lizard - Enables Guiding On Lap Joints And Templates
Fans & Ventilators
Workshop Storage
Generators & Pumps
MAGNETIC BLOCKS
WIDE ROLLER GUIDE ARM SET
Part No.
Description
Part No.
Description
WAP-G2130
Magnetic Block Front, To Suit Gecko - Additional Magnetic Adhesion
WAP-G2150
Wide Roller Guide Arm Set, To Suit Gecko
WAP-G2140
Magnetic Block Rear, To Suit Gecko - Additional Magnetic Adhesion
WAP-L4080
Wide Roller Guide Arm Set, To Suit Lizard
Air Compressors
Pneumatic Products
M7 Air Tools
FLEXIBLE TRACK SETUP TOOL
Impact Sockets
KNURLED LOCKING NUTS
Part No.
Description
Part No.
Description
WAP-G2110
Guide Adjustment Tool, For Setting Up Flexible Track
WAP-L4070
Knurled Locking Nuts For Guide Arms, To Suit Lizard
www.itmtools.com.au
NPK Air Tools
179
Magnetic Base Drilling Machines Cutting Tools
GECKO & LIZARD OPTIONAL TRACK SYSTEMS
Brushware
Flexible Guidance Track To Suit Gecko & Lizard Hand Tools
• Cost effective and simple flexible track guidance system for the Gecko and Lizard welding and bevelling carriages
Clamps & Vices Engineer’s & Measuring Tools WAP-G2060
Sharpening Machines Metal Cutting Saws
WAP-G2080 WAP-L4050
WAP-G2070
Part No.
Description
WAP-G2080
Follower Guide Arms For Flexible Track To Suit Gecko
WAP-L4050
Follower Guide Arms For Flexible Track To Suit Lizard
WAP-G2060
1825mm Flexible Track To Suit Gecko & Lizard
WAP-G2070
Magnetic Block To Suit Flexible Track
Drilling Machines
Grinding Machines
Benders Bevelling Machines & Welding Carriages Punches & Shears
Flexible Trackway To Suit Gecko & Lizard • Carriage runs on top of the track, reducing the footprint of the setup compared to track shown above. • Flexible trackway min curvature 1.25m
Trackway length 1.88m Part: WAP-G4010 Bracket for magnetic units for flexible trackway Part: DYS-0466-71-05-00-0
Fans & Ventilators
Workshop Storage
Vacuum modular unit Part: WAP-RB3010 Bracket for magnetic units for flexible trackway Part: DYS-0466-71-05-00-0
Magnetic spacing-adjustable unit Part: ZSP-0523-19-00-00-0
Generators & Pumps
Air Compressors Magnetic unit Part: WAP-RB2010
Pneumatic Products
Aluminium track support for flexible trackway Part: WSP-0466-71-03-00-0
Bracket for magnetic units for flexible trackway Part: DYS-0466-71-04-00-0
Steel track support for flexible trackway Part: WSP-0466-71-06-00-0 Bracket for magnetic narrow unit for flexible trackway Part: DYS-0466-71-07-00-0 Magnetic narrow unit with hexagon Part: WAP-RB2015
Magnetic pivoting unit Part: WAP-RB2016
Trackway following guide arms (set of 2pc) Part: WAP-G2170
M7 Air Tools
Impact Sockets
NPK Air Tools
180
www.itmtools.com.au
Magnetic Base Drilling Machines
RAIL TUG WELDING & CUTTING CARRIAGE
Cutting Tools
RAIL BULL WELDING & CUTTING CARRIAGE
Brushware
Hand Tools
Clamps & Vices • Welding and cutting carriage • Suitable for use on plate or tanks with minimum radius of 5 metres • In-built oscillator • Rack and pinion drive track system
• Welding and cutting carriage • Suitable for use on plate or pipe from 200mm to 10m diameter • No oscillation • Rack and pinion drive track system • Suitable for variety of circumferential and irregular surface applications down to minimum radius of 200mm: - Ring tracks on diameters from 200mm O.D. up to 3m O.D. - Custom rolled tracks on diameters from 3m O.D. up to 10m O.D. - Semi-flexible tracks can be flexed to minimum radius of 5m without permanent deformation - Hi-flex track from 1500mm O.D. & 3400mm I.D. • Compact, lightweight design • Closed-loop position control system ensures increased accuracy of speed and position • Quick-clamping torch holder mechanism for different types of torches with diameters of 16 - 22mm; up to 35mm option • Consistent heat input reduces distortion • Reduces wasted filler metal - eliminates over welding • Digital L.E.D. display for pre-setting of travel speed • Automatic arc on/off initiates welding and travel simultaneously • Oxy-fuel and plasma cutting possible with optional accessories • Precise torch adjustment with screw drive cross slide • Using a vacuum system allows the track to be clamped to non-ferrous surfaces (stainless-steel, aluminium etc.) - optional • Improves working environment - removes operator from heat and fumes • High-speed up to 3m/min makes plasma cutting available • European made • All tracks sold separately - See pages 183 and 184
Engineer’s & Measuring Tools
• Moves along either rigid or semi-flexible track on both ferromagnetic and non-ferromagnetic materials thanks to rack and pinion drive and tracks fixed to flat or curved surfaces by means of various magnetic or vacuum units. The minimum curvature radius required for semi-flexible track is 5m. • Continuous welding • Compact, lightweight design with durable aluminium cast housing • Closed loop position control system ensures increased accuracy of speed & positioning • Quick clamping torch holder mechanism for different types of MIG / MAG torches with diameters of 16 - 22mm; up to 35mm option • Precise torch adjustment with screw drive cross slide • Ready to work in both vertical & horizontal positions • Multi-functional L.E.D. display • Consistent heat input reduces distortion • Reduce wasted filler metal - eliminates over welding • Automatic arc ON / OFF initiates welding and travel, simultaneously • Improves working environment - removes operator from heat and fumes • Linear torch oscillator to produce weave welds with trapezoid, triangle and straight line paths • Stores most recent welding settings • Cross slide adjustment range: 0 - 35mm, up-down, left-right • Minimum workpiece thickness 5mm • European made • All tracks sold separately - See pages 183 and 184
Part No.
WA-RAILTUG
Part No.
WA-RAILBULL
Voltage
1~115-230 V, 50/60 Hz
Voltage
1~ 115-230 V, 50-60 Hz - 42 V, 50-60 Hz
Power Welding Position (According To EN ISO 6947 And AWS/ASME)
66W PA / 1F / 1G PB / 2F PC / 2G PD / 4F PE / 4G (In Certain Applications Only) PG / 3F
Horizontal Pulling Force
300N
Vertical Pulling Force
200N
Horizontal Speed
10-200 cm/min
Vertical Speed
10-200 cm/min
Overall Dimensions Weight
334mm (L) x 713mm (W) x 379mm (H) 10kg
Power
100W PA / 1F / 1G PB / 2F PC / 2G PD / 4F PE / 4G PF / 3G Pg. / 3G
Welding Position (According To EN ISO 6947 And AWS/ASME)
Horizontal Pulling Force
350N
Vertical Pulling Force
150N
Horizontal Speed
Metal Cutting Saws Drilling Machines
Grinding Machines
Benders Bevelling Machines & Welding Carriages Punches & Shears
Fans & Ventilators
Workshop Storage
0-120 cm/min
Vertical Speed Oscillation
Sharpening Machines
0-110 cm/min Width
0-50 mm
Speed
0-1500 mm/min
Delay Time Overall Dimensions
Generators & Pumps
0-5s (At External And Central Points) 441mm (L) x 670mm (W) x 362mm (H)
Weight
20kg
Air Compressors
Pneumatic Products
Rail Bull Accessories
M7 Air Tools
WAP-RB2320
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WAP-RB2330
Part No.
Description
WAP-RB2320
Transport Adjuster To Suit Rail Bull
WAP-RB2330
Torch Guide Assembly, Items 9 - 14, To Suit Rail Bull
Impact Sockets
NPK Air Tools
181
Magnetic Base Drilling Machines Cutting Tools
Brushware
Hand Tools
Clamps & Vices Engineer’s & Measuring Tools Sharpening Machines Metal Cutting Saws Drilling Machines
RAIL TITAN • Modular tig-mig-mag welding and cutting carriage • In-built oscillator • Rack and pinion drive track system • Suitable for TIG welding (HF resistant) • Robust design with die-cast aluminium housing • Ergonomic remote control pendant with simple and easy to find control knobs makes adjustments possible without lifting of the operators welding hood • Programmable path of stitch welds • Suitable for variety of circumferential and irregular surface applications down to min. radius of 100mm - Ring tracks on diameters from 200mm O.D. to 3m O.D. - Hi-Flex tracks on diameters from 1500mm O.D. upwards - Custom rolled tracks on diameters from 3m O.D. to 10m O.D. - Semi-Flexible tracks can be flexed to minimum radius of 5m without permanent deformation • Optional seam tracking enables active compensation of torch position vertically and horizontally with and without oscillation • Suitable for all welding positions on both ferromagnetic and non-ferromagnetic materials thanks to rack and pinion drive and various tracks equipped with magnetic or vacuum units • Rail Titan produces consistent high-quality welds and cuts in a fraction of the time required by manual operations • Wide input voltage range: 100-240V, 50-60Hz single phase • European made * All tracks sold separately
Part No.
WA-RAILTITAN
Voltage
1~100 - 240V, 50 - 60Hz
Power
Grinding Machines
Benders
Welding Position (According To EN ISO 6947 And AWS/ASME)
Bevelling Machines & Welding Carriages Punches & Shears
Fixing On Pipes And Round Workpieces
60 W
Horizontal
PF/3G Vertical Pg. /3F (Contact Your Dealer) Pg. /3G Fixing On Pipes And Round Workpieces Ring Tracks (O.D.)
200mm - 3m
Hi-Flex Tracks (O.D.)
Minimum 1.5m
Hi-Flex Tracks (I.D.)
Minimum 3.4m
Custom Rolled Tracks 3-10m (Contact Your Dealer) (O.D.) Semi-Flex Tracks (O.D.)
Fans & Ventilators
Workshop Storage
Generators & Pumps
Air Compressors
Pneumatic Products
M7 Air Tools
Impact Sockets
PA/1F/1G PB/2F PC/2G PD/4F PE/4G
Torch Type Mig/Mag Torch Diameter
Minimum 10m
MIG/MAG, TIG, Oxy-fuel, Plasma 16 - 22mm
Minimum Workpiece Thickness For Magnetic Clamping
5mm
Horizontal Pulling Force
400N
Vertical Pulling Force
315N
Horizontal Speed
0 - 250 cm/min
Vertical Speed
0 - 250 cm/min
Oscillation Type Weld Path
Linear Straight, Triangle, Trapezoid, Square
Oscillation Width
0.1 - 11.8cm
Oscillation Speed
10 - 200 cm/min
Oscillation Dwell Time At Center And On Ends
0 - 5s
Maximum Oscillator Pulling Force
100N
Overall Dimensions
350mm (L) x 510mm (W) x 400mm (H)
Weight (Incl. Standard Accessories)
13kg
Package Includes • • • • • • • • • • • • • • • • •
Rail Titan Plastic box Remote control pendant 5m Remote control cable 3m Remote control cable 0.5m Remote control cable Power cord 6.5m Arc ignition cable 300mm rod 300mm rack with 180mm adjustment Rack holder Clamping block with levers Short rod torch holder with fits-all clamp Cable anchor Contact block 6mm Hex wrench Operator’s manual
NPK Air Tools
182
www.itmtools.com.au
Choose the appropriate track system and auxiliary acc Magnetic Base Drilling Machines
TRACK SYSTEMS
Promotech offers lightweight and portable track system for a variety of circumferential and straightCutting line RING TRACKS Tools RING TRACKS applications.
Rail Bull 2 & Rail Titan Accessories TRACK SYSTEMS TRACK SYSTEMS
for circumferential 200linemm • Suitable for Rail 2,variety RailaTital &of Railcircumferential Tug Promotech lightweight and portable track system variety ofapplications circumferential and straight lineOD up to Promotech offersoffers lightweight and portable track system forBullafor andfrom straight • For circumferential applications from 200mm O.D. up to 3000mm O.D. applications. The rigid and semi-flexible tracks are joinable for unlimited with applications. (in 50mm increments) run length and can be mounted to work surface Brushware • Can be equipped with various supports depending on theto customer’s several types of magnetic units or vacuum units for non-ferrous applications allowneeds travel in any plane or
WAP-G3010
The and rigidsemi-flexible and semi-flexible are joinable for unlimited run length andbe can be mounted to work surface Theposition. rigid trackstracks are joinable for unlimited run length and can mounted to work surface with with several of magnetic or vacuum for non-ferrous applications to allow in plane any plane or several typestypes of magnetic units units or vacuum unitsunits for non-ferrous applications to allow traveltravel in any or tracks Ring Handcan Tools b position. position. Choose the appropriate track system and auxiliary accessories for your own application. WAP-L4040
customer’s need
ZCS-0475-28-10-00-0
Choose the appropriate system and auxiliary accessories for your application. Choose the appropriate track track system and auxiliary accessories for your own own application.
Clamps & Vices
RING TRACKS
WAP-RB2310
Engineer’s & Measuring Tools
for circumferential applications from 200 mm OD up to 3000 mm OD (from 8” to 10 ft) RING TRACKS RING TRACKS for circumferential applications 200OD mmupOD to 3000 mm(from OD (from for circumferential applications from from 200 mm toup 3000 mm OD 8” to8” 10toft)10 ft) RAM-0525-07-00-00-0
WAP-D6170
Sharpening
Support with bolts Machines
Ring tracks can be equipped with various supports depending on the WSP-0523-14-02-0 Ring tracks can be equipped various supports depending on the Ring tracks can be equipped with with various supports depending on the customer’s needs. customer’s needs. customer’s needs.
4
250mm To 300mm O.D.
4
300mm To 350mm O.D.
4
WAP-RB2059
350mm To 400mm O.D.
4
WAP-RB2060
400mm To 450mm O.D.
6
WAP-RB2061
450mm To 500mm O.D.
6
WAP-RB2062
500mm To 550mm O.D.
6
WAP-RB2064
600mm To 650mm O.D.
6
WAP-RB2066
700mm To 750mm O.D.
6
WAP-RB2068
800mm To 850mm O.D.
6
WAP-RB2070
900mm To 950mm O.D.
6
WAP-RB2072
1000mm To 1050mm O.D.
8
WAP-RB2074
1100mm To 1150mm O.D.
9
1200mm To 1250mm O.D.
9
up to 10 m OD (from 10 WAP-D6030 ft to 32 ft). WAP-D6020
WAP-D6035 WAP-D6040
UCW-0475-59-00-00-0 UCW-0475-42-00-00-1
Standard Torch Holder Clamp, 28 - 35mm Gear Rack Adjustment Tool To Suit Rail Bull
RAM-0525-07-00-00-0 540mm Geared Rack 1000mm Geared Rack
RAM-0523-17-00-00-0 300mm Rack With 180mm Adjustment
WAP-RB2280 WAP-RB2340 WAP-G2160
TRACK SYSTEMS
KLM-0236-00-16-00-0 203mm Rod
Large Counterweight 2.6kg
RAIL – Welding & Cutting Tractor RackTUG Holder–TUG RAIL Welding & Cutting Tractor Clamping Block, Small
Short Rod Torch Holder Assembly With Clamp, 16 - 22mm
RAIL TUG – Welding & Cutting Tractor
16 - 22mm Torch Clip
WAP-D6020
Standard Torch Holder With Angle Adjustment
WAP-D6030
Precise Torch Holder With Angle And Height Adjustment
WAP-D6035
Machine Torch Holder, 30mm, Standard Angle Adjustment
WAP-D6040
Machine Torch Holder, 35mm, Standard Angle Adjustment
UCW-0475-59-00-00-0 Precise Machine Torch Holder, 30mm UCW-0475-42-00-00-1 Precise Machine Torch Holder, 35mm
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WAP-RB2076
CUSTOM ROLLED TRACKS • Suitable for Rail Bull 2 & Rail Tug • Available for circumferential applications from 3m O.D. up toFor 10m O.D. internal purposes only
TUG For internalRAIL purposes only– Welding & Cutting Tractor For internal purposes only
Page 5
Bevelling Machines & Welding Carriages Punches & Shears
For internal purposes only
200mm To 250mm O.D.
Benders
Fans & Ventilators
Workshop Storage
Generators & Pumps
RAIL TUG – Welding & Cutting Tractor
CUSTOM ROLLED TRACKS WAP-RB2052 CUSTOM ROLLED TRACKS CUSTOM ROLLED TRACKS WAP-RB2056 for circumferential applications from 3 m OD for circumferential applications from 3 m OD for circumferential applications from 3 m OD WAP-RB2058 up to 10 m OD (from 10 ft to 32 ft). up to 10 m OD (from 10 ft to 32 ft).
CUSTOM ROLLED TRACKS for circumferential applications from 3 m OD up to 10 m OD (from 10 ft to 32 ft).
Supports Required
Support with bolts WSP-0523-14-02-00-0
Ring Diameter
WAP-RB2310
WAP-RB2290
WAP-RB2210
Part No.
ZCS-0475-28-10-00-0
WAP-D6160
Description
for circumferential applications from 3 m OD Ring Tracks Support With Bolts WAP-RB2208 Support10 Withft Magnets up to 10 mRing ODTracks (from to 32 ft). Support with plastic feet WSP-0523-14-11-00-0
WAP-RB2340
Torch Holder Clamp, 22 - 35mm
WAP-D6170
Part No.
Support with plastic feet
Support With Plastic Feet
6.5m Arc Ignition Cable
WAP-L4040
WAP-RB2208
WSP-0523-14-11-00-0
Description
WAP-G3010
WAP-RB2210
Support with magnets WSP-0523-14-12-00-0
WAP-RB2280
RING TRACKS for circumferential applications from 200 mm OD up to 3000 mm OD (from 8” to 10 ft)
Part No.
Drilling Machines
Support with magnets with plastic Support with magnetsSupport withfeet plastic feet Support with bolts Support with bolts Support with magnets withSupport plastic feet Support with bolts Grinding CUSTOM ROLLED TRACKSSupport Machines WSP-0523-14-02-00-0 WSP-0523-14-12-00-0 WSP-0523-14-11-00-0 WSP-0523-14-02-00-0 WSP-0523-14-12-00-0 WSP-0523-14-11-00-0 WSP-0523-14-02-00-0 WSP-0523-14-12-00-0 WSP-0523-14-11-00-0
Choose the appropriate track system and auxiliary accessories for your own application.
WAP-G2160
WAP-D6160
Ring tracks can be equipped with various supports depending on the customer’s needs.
WAP-RB2290
KLM-0236-00-16-00-0
The rigid and semi-flexible tracks are joinable for unlimited run length and can be mounted to work surface with several types of magnetic units or vacuum units for non-ferrous applications to allow travel in any plane or position.
Promotech offers lightweight and portable track system for a variety of circumferential and straight line applications.
RAM-0523-17-00-00-0
Metal Cutting Saws
Air Compressors
Pneumatic Products
PagePage 5 5For intern M7 Air Tools
Page 5 Impact Sockets
NPK Air Tools
183
Magnetic Base Drilling Machines Cutting Tools
Brushware
RIGID, SEMI FLEXIBLE & HI-FLEX TRACKS • Hi-Flex track min O.D. 1500mm & min I.D. 3400mm. Suitable for: Rail Bull 2 & Rail Tug • Semi-Flexible Track min O.D. 5000mm. Suitable for: Rail Bull, Rail Bull 2 & Rail Tug • Rigid tracks suitable for: Rail Bull, Rail Bull 2 & Rail Tug
Hand Tools
Clamps & Vices
Hi Flex track length 1.52m Part: WAP-RB2022 Semi-flexible track length 2m Part: WAP-RB2020
Rigid track length 2m Part: WAP-RB2025
Engineer’s & Measuring Tools
Bracket for magnetic narrow unit for semiflexible track and Hi Flex track Part: WAP-RB2045
Bracket for magnetic unit for semi-flexible track and Hi Flex track Part: WAP-RB2040 Bracket for magnetic unit for rigid track Part: WAP-RB2026
Sharpening Machines
Magnetic spacing-adjustable unit ZSP-0523-19-00-00-0
Magnetic narrow unit with hexagon Part: WAP-RB2015 Magnetic unit Part: WAP-RB2010
Aluminium track support for semi-flexible track WSP-0541-11-02-00-0
Vacuum modular unit Part: WAP-RB3010
Metal Cutting Saws Drilling Machines
Bracket for vacuum modular unit for semi-flexible track and Hi Flex track Part: WAP-RB2050
Bracket for magnetic unit for semiflexible track and Hi Flex track Part: WAP-RB2040 Bracket for magnetic unit for rigid track Part: WAP-RB2026
Steel track suport for semi-flexible track Part: WAP-RB2030
Magnetic pivoting unit WAP-RB2016
Hi Flex track can be equipped with magnetic and vacuum units as shown above.
Heat-resistant magnetic unit ZSP-0475-44-00-00-1
Grinding Machines
Benders Bevelling Machines & Welding Carriages Punches & Shears
Fans & Ventilators
Workshop Storage
VACUUM TRACK FITTING SYSTEM • Provides firm grip of track segments on both ferrous and non-ferrous materials • Light-weight and modular design enables easy adjustment and fitting of the system to specific needs depending on welding or cutting applications and working positions (e.g. flat, horizontal or vertical) • Can be applied to both rigid and semi-flexible tracks to enable usage on surface with a radius of more than 5m (16 ft) • Single vacuum unit provides suction power of 1400N (-0,7bar) • Permitted load up to 30kg (welding/cutting carriage & accessories) • Temperature of material on which vacuum pads are used can not exceed 320°C • Safety eye bolts are available to suspend vacuum track segments and protect them against accidental fall
WAP-RB2050
Bracket For Vacuum Modular Unit For Semi-Flexible Track
WAP-RB3010
Vacuum Modular Unit For Rigid & Semi Flexible Track
WAP-RB3110
Connection Hose, 10m For Vacuum Pump
WAP-RB3120
Interconnection Hose, 2m For Vacuum Modular Units
WAP-RB3130
Hose, Between Vacuum Units On Separate Rails
WAP-RB3200
Cut Off Entry Valve For Vacuum Unit
WAP-RB3210
Plug For End Vacuum Unit
SSW-0541-99-01-00-0 Spare Vacuum Pad SRB-000365
Safety Eye Bolt WAP-RB3100
Vacuum Pump Voltage
115V 50/60Hz Or 230V 50/60Hz
Power
0.4kW
Vacuum
min -0,8 bar 4m3 /h (141ft3 /h)
Pump Capacity
Generators & Pumps
Air Compressors
Pneumatic Products
Maximum Noise Level
70dB
Ambient Temperature
0°C to 40°C
Safety Reservoir Volume WAP-RB3010, WAP-RB3010 WAP-RB3200 & Middle Modular Vacuum Unit SRB-000365 Entry Modular Vacuum Unit Entry Modular Vacuum Unit (1 unit per rail track)
WAP-RB3010, WAP-RB3210 & SRB-000365 End Modular Vacuum Unit
WAP-RB3100 Vacuum Pump
10L
Weight
23kg
Middle Modular Vacuum Unit (up to 5 units per track)
Extension Unit (for serial connection)
M7 Air Tools
Impact Sockets
NPK Air Tools
184
• 4 Vacuum units are required per rail track placed in horizontal position • 7 Vacuum units are required per rail track placed on walls or curvatures
Minimal O.D. is 10m
Minimal O.D. is 3m
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