Eng ds 82068 amplimite catalog 0412 by Ivan Minin

TE Connectivity Catalog 82068 Revised 4-12

ÂŠ 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 82068 LUG PDF 04/2012 TE Connectivity and the TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners.

AMPLIMITE Subminiature D Connectors

te.com

AMPLIMITE Subminiature D Connectors

Introduction AMPLIMITE family of Subminiature D connectors is the industry’s most extensive and versatile. These subminiature D connectors have become the most popular type of input/output (I/O) connectors in use today. Established and proven, they are rugged, easily used and have been widely adopted in standards for serial communications, telecommunications and local area networks (LANS). This family of connectors consists of: ■

Disclaimer While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2012, 2008, 2004, 2000, 1998, 1996, 1995, 1994, 1993, 1992, 1988, 1984, 1983 and 1981 Tyco Electronics Corporation. All Rights Reserved. AMP, AMPLIMITE, AMP-LATCH, AMP-O-LECTRIC, AMP-O-MATIC, AMPOMATOR, AMP-TY, ACTION PIN, CERTI-CRIMP, CERTI-LOK, CHAMPOMATOR, PRO-CRIMPER, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners.

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Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request

ISO900e1d i

rtif Ce

Standard Subminiature D Connectors, Cable Mount and Board Mount

Standard AMPLIMITE connectors come in two series, HD-20 and HD-22, each having five sizes related to the size of the shell. The shell sizes, numbering from one to five, are identical for each series, while the number of positions differ. Depending on the size of the contacts, it is possible to have different numbers of contact cavities in a given shell size.

HD-20 connectors use size 20 contacts, which are based on .040 [1.02] pin diameters with contact centerlines of .109 x .112 [2.77 x 2.85]. This size is the more common variety. HD-22 connectors use size 22 contacts, based on .030 [0.76] pin diameters on centerlines of .090 x .078 [2.29 x 1.98] for shell sizes 1, 2 and 3; .095 x .078 [2.41 x 1.98] for shell size 4; and .095 x .082 [2.41 x 2.08] for shell size 5. The smaller pin diameter of the HD-22 series allow roughly 65% more contacts to be held in a given shell size. For example, shell size three holds 25 contacts in an HD-20 connector and 44 contacts in an HD-22 connector.

Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all TE Connectivity products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ Product Samples ■ TE Authorized Distributor Locations For information on application tooling call the Tooling Assistance Hotline: 1-800-722-1111

Choosing a subminiature D connector requires evaluating application requirements and deciding which of the many options available best suits your needs. It is due to this wealth of choices to satisfy and performance and costs requirements that makes the subminiature D connector family the world’s most popular choice.

Restriction on the use of Hazardous Substances (RoHS) At TE, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant — Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. NOTE: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. NOTE: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right.

Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: ■ Cross-Reference from Non-compliant to Compliant Products ■ Ability to browse RoHS Compliant Products in our on-line catalog ■ Downloadable Technical Data Customer Information Presentation ■ More detailed information regarding the definitions used above ■ So whatever your questions when it comes to RoHS, we have the answers at www.te.com/leadfree

RoHS Customer Support Center

2 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Table of Contents AMPLIMITE .050 Series Connector (.050 x .100 [1.27 x 2.54] Centerline) Series III Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Right-Angle Receptacle Headers . . . . . . . . . . . . . . . . . . . .7 Vertical Mount Receptacle Headers . . . . . . . . . . . . . . . .8, 9 Vertical Mount Receptacle Headers with ACTION PIN Contacts . . . . . . . . . . . . . . . . . . . . . .10, 11 Cable Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . .12-14 Cable Receptacle Connectors . . . . . . . . . . . . . . . . . . . . .15 Backshell Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-19 Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Panel Mount Receptacle Assemblies . . . . . . . . . . . . .21-24 Panel Mount Plug Assemblies for .025 [0.64] Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . .28, 29 Slimline Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . .30-36 Panel Mount Receptacle Assemblies for .025 [0.64] Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . .37 Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . .38-42 HD-20 Subminiature D Stacked PCB Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Hybrid and Mixed Styles . . . . . . . . . . . . . . . . . . . . . . .44-48 AMPLIMITE 2000 Subminiature Connectors . . . . . . . . . . .49, 50 HD-20 and HD-22 Slimline Connectors . . . . . . . . . . . . . . . . .51 HD-22 Right-Angle Posted Subminiature D Connectors . . .52, 53 .318 [8.08] Board Mount Footprint HD-20 Front Metal-Shell Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .54-57 HD-20 All-Plastic Right-Angle Posted Connectors . . .66-68 .454 [11.53] Board Mount Footprint HD-20 Full Metal-Shell Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .58, 59

.478 [12.14] Board Mount Footprint HD-20 Front Metal-Shell Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 .545 [13.84] Board Mount Footprint HD-20 Full Metal-Shell Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .62, 63 .590 [14.99] Board Mount Footprint HD-20 Front Metal-Shell Right-Angle Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . .64, 65 HD-20 All-Plastic Right-Angle Posted Connectors . . .69-71 Right-Angle Mounting Connectors . . . . . . . . . . . . . . . . . .72, 73 Standard Density Press Fit Termination, Right-Angle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Subminiature D Connectors for Cable Mounting . . . . . . . . . . .75 Straight Posted Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76, 77 HD-20 Full Metal-Shell Straight Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78, 79 HD-20 Front Metal-Shell Straight Posted Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80, 81 HD-20 All-Plastic Straight Posted Connectors . . . . . . .82-85 HD-22 Straight Subminiature D Connectors . . . . . . . . . . .86 HD-20 Front Metal-Shell Straight Posted Connectors with ACTION PIN Contacts . . . . . . . . .87, 88 HD-20 All-Plastic Straight Posted Connectors with ACTION PIN Contacts . . . . . . . . . . . . . . . . . . . . . .89 Cable Connectors HDP-20 Crimp Snap-In Contact Connectors . . . . . . .90-102 HDP-22 Crimp Snap-In Contact Connectors . . . . . .103-109 HDE-20 IDC (Insulation Displacement Crimp) Connectors for Discrete Wire and Jacketed Cable . . . . . . . . . . . . . . . . . . . . . . . . . .110-123 Subminiature D Connectors HDF-20 for Flat Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . .124-127 HD-20 Solder Cup Connectors . . . . . . . . . . . . . . . .128-130 Accessories (Cable Clamps, Shields, Fasteners and Miscellaneous Hardware) . . . . . . . . . . . . . . .131-155 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156-159

3 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Connector (.050 x .100 [1.27 x 2.54] Centerline) Series III Product Facts AMPLIMITE .050 Series Connectors, Series III

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■ ■

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Compatible with SCSI-2, SCSI-3, EIA RS-232, ISO-11569*, HIPPI, IPI-2 and IEE 802.3 MII standards High-density D type interface 20 through 100 contact positions Tab plug contacts and tuning-fork receptacle contacts, with reliable twopoint (redundant) contact; contact normal force is not dependent on plastic housing support Excellent EMI/RFI protection Shields mate before contacts, with ground mating first and breaking last Squeeze-to-release latches or jackscrew hardware Board connectors compatible with standard thru-hole flow solder and surface-mount reflow solder processes (Series III) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Listed and complies with UL 1863, Communication Circuit Accessories File No. E81956 Certified by Canadian Standards Association, File No. 1088108 (LR 7189A-207) R

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Produced under a Quality Management System certified SO 01 I 90 ed to ISO 9001 i rtif Ce

■ A copy of the certificate is available upon request

*26-position cable assembly with spring latches

Introduction Shielded AMPLIMITE .050 Series connectors offer a high-density D type interface. Featuring .050 x .100 [1.27 x 2.54] contact centerline spacing, these compact and reliable connectors are available in 20 through 120 positions. Their construction offers exceptional EMI/RFI shielding effectiveness.

Cable and panel connectors use insulation displacement contacts for fast termination of discrete, round-to-flat laminated, and ribbon cable.

Backshells are available with either a straight or angled cable exit. Hardware includes a choice of integral squeeze-to-release latches or jackscrews.

Series I, II and III intermateability:

Unshielded, All-Plastic Cable Plugs are available in 50 through 100 positions and offer an economical answer to your connector needs on applications where EMI/RFI protection is not a factor.

Only the 50 and 68 position sizes are intermateable between Series I, II, and III.

Shielded AMPLIMITE .050 Series Connectors, Series III, are approved to SCSI-2, SCSI3, EIA RS-232, ISO-11569*, IPI-2, HIPPI, and IEE 802.3 MII standards. Connectors are available in cable-mount and panel mount versions and vertical and right-angle mount pcb headers plus vertical mount with ACTION PIN contacts. The headers feature high temperature housings for reflow soldering processes.

AMP Single Line and Multi Line Models are available for AMPLIMITE Subminiature D Type connectors at www.te.com/simulation.

4 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Connector (.050 x .100 [1.27 x 2.54] Centerline) Series III (Continued) Product Facts ■

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The compact design of the right-angle header package measures only 1.230 W x .588 D x .300 H [31.24 W x 14.94 D x 7.62 H] for maximum board real estate conservation. Right-angle PCB headers feature integral boardlocks for positive board retention and grounding. Vertical headers feature 8 below the board, retentive contact legs for mechanical retention before and after soldering. Polarized grounding posts provide correct header-to-board orientation. The complete package occupies an area only 1.230 W x .325 D x .433 H [31.24 W x 8.26 D x 11.00 H]. Right-angle stacked headers provide 52 contacts in a package only .635 [16.13] high, allowing parallel (board-over-board) board spacing of .800 [20.32].

Centerlines between the top connector and the bottom connector measure .335 [8.51] when compared to .400 [10.06] on the standard .050 Series stacked headers. This results in an overall reduction of total header volume, in comparison to the standard AMPLIMITE .050 Series header, of 48%, and a comparative reduction in PC board area of 38%.

AMPLIMITE .050 Series Connectors, Series III

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Compact design, profile for the right-angle header 1.230 x .588 [31.24 x 14.94], vertical header 1.230 x .433 [31.24 x 11.00], right-angle stacked headers 1.230 x .803 [31.24 x 20.40] Housings and covers made of UL 94V-0 rated thermoplastic Header footprint for rightangle and stacked configurations is .100 x .050 [2.54 x 1.27] staggered centerlines Header footprint for vertical configuration is .100 x .075 [2.54 x 1.90] staggered centerlines Right-angle and stacked headers feature integral boardlocks for positive board retention and grounding Vertical headers feature 8 below the board, retentive contact legs for mechanical retention before and after soldering Vertical headers feature polarized grounding posts to assure correct header-toboard orientation Stacked headers reduce overall total header volume by 48% and PC board area by 38% Stacked headers offer optional contact shield for additional EMI/RFI protection Plugs preloaded with insulation displacement contacts (IDC) provide fast, reliable and economical terminations Choice of three keying positions, plus non-keyed inserts for assurance against mismatch mating

Shielded AMPLIMITE .050 Series, Slimline Connectors answer today’s industry requirement for higher density in a smaller overall package. The present line consists of 26 position, shielded right-angle and vertical PCB receptacle headers, 26 position right-angle stacked PCB receptacle header, and mating 26 position plug connectors. All header, plug and backshell housings are made of UL 94V-0 rated thermoplastic. PCB headers are compatible with surface mount reflow solder processes. Right-angle and stacked PCB headers feature contact footprints on .100 x .050 [2.54 x 1.27] staggered centerlines and vertical header footprints are on .100 x .075 [2.54 x 1.90] staggered centerlines.

Stacked header board retention and stabilization is provided by two boardlocks and four grounding posts. In addition, an optional rear contact shield is available for additional EMI/RFI protection. The mating plug connector consists of a thermoplastic housing, preloaded with insulation displacement contacts (IDC) for fast, reliable terminations that offer greater applied cost savings. TE offers a choice of termination equipment to meet your production requirements. The backshell hardware kit includes a two-piece, aesthetically designed, thermoplastic cover over an inner and outer shield and two, high strength #2-56 male jackscrews with insulated heads (easy finger grip caps) to secure mated connectors. The AMPLIMITE .050 Series, Slimline family of connectors offers keyed coupling. This feature reduces the problem of mismatch mating of plug and receptacle, particularly in stacked applications. There are three possible keying arrangements, plus unkeyed inserts to assure maximum options for multiple connector applications.

5 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Cable Assemblies, Series III

AMPLIMITE .050 Series Connectors, Series III

To meet Standard Applications the following 106 ohm, black jacketed cable assemblies are available. For AMPLIMITE .050 Series cable assemblies that meet other impedance requirements or other lengths consult TE.

SCSI-2

SCSI-1 to SCSI-2

RS-232 (Alternate) to RS-232

RS-232 (Alternate)

IPI-2 and HIPPI

2 Feet

Part Numbers 2 Meters

3 Meters

SCSI-2

50 pos. .050 Series Plug to 50 pos. .050 Series Plug

750254-1

5750254-2

750254-3

SCSI-2*

68 pos. .050 Series Plug to 68 pos. .050 Series Plug

—

5750732-2

5750732-4

RS-232 (Alternate)

26 pos. .050 Series Plug to 26 pos. .050 Series Plug

—

750255-2

750255-3

Application

Assembly

5 Meters

Part Numbers 15 Meters

25 Meters

IPI-2 and HIPPI

100 pos. .050 Series Plug to 100 pos. .050 Series Plug

749755-2

—

Application

Assembly

*This version has spring latches. Consult TE for availability of jackscrew version. Note: .050 centerline ribbon cable assemblies are available in single or double ended versions. These assemblies are made using AMPLIMITE .050 Series panel mount connectors, AMPLIMITE .050 Series all-plastic connectors and AMP-LATCH Novo receptacles. Consult TE. SCSI—Small Computer Systems Interface HIPPI—High Performance Parallel Interface IPI—Intelligent Peripheral Interface Note: All part numbers are RoHS compliant.

6 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Right-Angle Receptacle Headers, Series III

.463 [11.76]

AMPLIMITE .050 Series Connectors, Series III

.118±.003 [3.00±0.08] K

Materials:

G E

Housing — Thermoplastic, 94V-0 rated, black. SMT compatible Shell — Steel, plated bright nickel over copper Bracket — Zinc, plated nickel over copper Contacts — Phosphor bronze, duplex plated [.000030] 0.00076 min. gold on mating end; tin on solder end; all underplated nickel

Position 1 F .050 Typ. [1.27]

.100 [2.54] Typ.

.406 [10.31] 2-56 UNC 2B Holes Last Position

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Technical Documents: Product Specifications — 108-1228 Application Specifications — 114-40029

Shown With Boardlocks

No. of Pos.

40 50 50 68 100

1.580 40.13 1.830 46.48 1.830 46.48 2.280 57.91 3.080 78.23

Dimensions F G

.950 24.13 1.200 30.48 1.200 30.48 1.650 41.91 2.450 62.23

1.815 46.10 2.065 52.45 2.065 52.45 2.515 63.88 3.315 84.20

1.415 35.94 1.665 42.29 1.665 42.29 2.115 53.72 2.915 74.04

w/ Rails and Latchblocks With .100 [2.54] Solder Tails Without With Boardlocks Boardlocks

Shown With Boardlocks Part Numbers w/o Rails, w/ Latchblocks With .100 [2.54] Solder Tails Without With Boardlocks Boardlocks

Shown With Boardlocks w/o Rails, w/o Latchblocks With .100 [2.54] With .120 [3.05] Solder Tails Solder Tails Without With With Boardlocks Boardlocks Boardlocks

—

1761028-2

—

5787082-3

—

5787170-4*

—

5787190-5

1761028-3

5787394-5

5787082-5

—

5787170-5*

5787362-5*

—

5787266-5*

—

5787395-5*

—

5787190-7

1761028-4

5787394-7

5787082-7

5787169-7* 5787170-7*

5787362-7*

—

1761028-5

—

5787082-9

5787169-9* 5787170-9*

5787362-9*

*Has 4-40 threaded mating holes (2 places), for use with female screwlock Part No. 750644-1. Note: All part numbers are RoHS compliant.

7 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Vertical Receptacle Headers With Through-Hole Tails, Series III L P

AMPLIMITE .050 Series Connectors, Series III

Position 1 Position 2 Position 3 .406 [10.31]

Materials: Housing—Thermoplastic, 94V-0 rated, black. SMT compatible Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all underplated nickel

.350 [8.89]

.100 [2.54]

2-56 Threaded Hole 2 Plc.

Last Position

R M

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029

.125±.015 [3.18±0.38]

.351 [8.92]

.150 [3.81]

Note: Extra pin contact protection is provided by rails, which facilitate a straight-out, unmating motion. A side-to-side rocking motion should not be used to disengage the connector system.

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Part Number 749069-5

No. of Pos. 20 26 28 40 50 68 80 100

L 1.080 27.43 1.230 31.34 1.280 32.51 1.580 40.13 1.830 46.48 2.280 57.91 2.580 65.53 3.080 78.23

Part Number 749721-5

Dimensions M P .915 .450 23.24 11.43 1.065 .600 27.05 15.24 1.115 .650 28.32 16.51 1.415 .950 35.94 24.13 1.665 1.200 42.29 30.48 2.115 1.650 53.72 41.91 2.415 1.950 61.34 49.53 2.915 2.450 74.04 62.23

R 1.315 33.40 1.465 37.21 1.515 38.48 1.815 46.10 2.065 52.45 2.515 63.88 2.815 71.50 3.315 84.20

Part Number 749070-7

w/ Rails & Latchblocks

Part Numbers w/ Latchblocks

Plain

5749069-1

—

5749069-2

—

5749721-3

—

5749069-4

—

5749069-5

5749721-5

5749070-5

5749069-7

5749721-7

5749070-7

5749069-8

—

5749069-9

—

5749070-9

Note: All part numbers are RoHS compliant.

8 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Vertical Receptacle Headers With Through-Hole Tails, Series III (Continued) .120 [3.05] Solder Tail Length

A D

.763 [19.38] Typ.

Position 1 Typ. 2-56UNC-2B 4 Holes

AMPLIMITE .050 Series Connectors, Series III

.050 [1.27] Typ.

±.008

B [±0.20]

Last Position Typ.

.120±.007 [3.05±0.18] Typ.

Rails and Latch Blocks

A D

.050 [1.27] Typ.

.763 [19.38] Typ.

Position 1 Typ. 4-40UNC-2B 4 Holes

±.008

B [±0.20]

Related Product Data: Required Hardware—page 26

Last Position Typ.

.120±.007 [3.05±0.18] Typ.

Technical Documents:

Flat Top Configuration

Product Specifications—108-1228-1 Application Specifications— 114-40029

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Note: Extra pin contact protection is provided by rails, which facilitate a straight-out unmating motion. A side-to-side rocking motion should not be used to disengage the connector system.

No. of Pos.

A 2.085 52.96 2.535 64.39 2.535 64.39

50/50 68/68 68/68

B .874 22.20 1.124 28.55 1.124 28.55

Dimensions C .500 12.70 .750 19.05 .750 19.05

D 1.830 46.48 2.280 57.91 2.280 57.91

E 1.200 30.48 1.650 41.91 1.650 41.91

Part No. 5787656-1 5787678-1 *5787679-1*

*Flat-top configuration.

Note: All part numbers are RoHS compliant.

9 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Vertical Receptacle Headers, Series III, with ACTION PIN Contacts (.050 x .100 [1.27 x 2.54] Centerlines) Product Facts AMPLIMITE .050 Series Connectors, Series III

■

Recognized under the Component Program of the Underwriters Laboratories, Inc., File No. E28476 R

■

Certified by Canadian Standards Association, File No. 1088108 (LR 7189A-207)

Produced under a Quality Management System certified to ISO 9001

■ A copy of the certificate is available upon request

ISO900e1d i rtif Ce

Shielded AMPLIMITE .050 Series headers with ACTION PIN contacts offer a high-density D type interface, and a solderless board-mount interconnection. These vertical mount headers are available in 20, 26, 50, 68 and 100 contact sizes. Choice of configurations includes; headers with rails and latch blocks, with latch blocks only, and without rails and latch blocks. ACTION PIN contact tails are available in two lengths; .173 [4.39] for pc boards with a nominal thickness of .062 [1.56] to .093 [2.36], and .280 [7.11] for pc boards with a nominal thickness of .125 [3.18] to .200 [5.08]. AMPLIMITE .050 Series headers with ACTION PIN contacts are compatible with SCSI-2, SCSI-3, EIA RS-232, IPI-2 and HIPPI standards.

Principle of the AMPLIMITE .050 Series Compliant ACTION PIN Contact When an AMPLIMITE .050 Series compliant ACTION PIN contact is inserted into a platedthrough-hole, two spring members are compressed, exerting force against the hole for a gas-tight connection. The diameter of the hole is smaller than the diagonal size of the pin.

AMPLIMITE .050 Series compliant ACTION PIN contact, the residual force of the elastic deformation maintains stored energy to produce a gas-tight contact zone between the pin and the plated-through-hole. This ensures long term electrical and mechanical reliability of the interconnection.

Technical Documents: Product Specification— 108-1228-2 Application Specification— 114-40029 Instruction Sheets— 408 6923—AMP Manual Arbor Frame Assembly 408 9027—AMP Adapter Kit for Greenerd Frame Assemblies 3A and 3B 408 9757—Seating Instructions and Tooling 408 6927—Recommendations for pc board support

The beam characteristics of the pin are designed so that a plastic, as well as an elastic, deformation takes place during insertion. The two spring members compress to different degrees to accommodate hole tolerances. The compliant pin also reduces strain on the board. With a rigid pin, the elastic strain energy is stored entirely in the board, leading to damage of the platedthrough holes. With the

10 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Vertical Receptacle Headers, with ACTION PIN Tails, Series III P Position 2

Position 1

AMPLIMITE .050 Series Connectors, Series III

2-56 Thread 2 Plc.

.406 [10.31]

Last Position L

Materials: Housings—Thermoplastic, 94V-0 rated, black, SMT compatible Shell—Carbon steel, plated bright tin over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all underplated nickel

.350 [8.89] Typ.

.275 [2.98] Typ.

M Typ. Mating Face

.351 [8.92] Typ.

±.015

S ±0.38 [ ]

.150 [3.81]

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Technical Documents: Product Specifications— 108-1228-2 Application Specifications— 114-40029 Note: Extra pin contact protection is provided by rails, which facilitate a straight-out unmating motion. A side-to-side rocking motion should not be used to disengage the connector system.

Part Number 786554-1

No. of Pos. 20 26

100 120

Part Number 786554-7

L 1.080 27.43 1.230 31.34

M .915 23.24 1.065 27.05

Dimensions P .450 11.43 .600 15.24

R 1.315 33.40 1.465 37.21

1.830 46.48

1.665 42.29

1.200 30.48

2.065 52.45

2.280 57.91

2.115 53.72

1.650 41.91

2.515 63.88

3.080 78.23 3.580 90.93

2.915 74.04 3.415 86.74

2.450 62.23 2.950 74.93

3.315 84.20 3.815 96.90

S .173 4.39 .173 4.39 .173 4.39 .280 7.11 .173 4.39 .280 7.11 .173 4.39 .173 4.39

Part Number 786155-7

w/ Rails & Latchblocks

Part Numbers w/ Latchblocks

Plain

5786554-1

—

5786554-2

—

5786554-5

5786155-5

5786555-5

5786556-5

—

5786554-7

5786155-7

5786555-7

786155-7

5786557-7

5786554-9

—

5786555-9

1-5786554-0

—

Note: All part numbers are RoHS compliant.

11 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Cable Plug Connectors, Series III Shielded Plugs B

AMPLIMITE .050 Series Connectors, Series III

.050 [1.27] Typ.

.100 [2.54] Typ.

.224 [5.69]

Shielded Plug

±.003 D [±0.08] ±.003

Mating Face

A [±0.08] Typ.

Shell

.588±.010 [14.94±0.25] Typ. .327

[

+.003 -.002 +0.08

8.31 -0.05

] Housing

Wire Lacing Termination Covers Termination Area Typ.

Materials: Housing and Covers— Thermoplastic, 94V-0 rated, black or gray Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated .nickel Shell—Steel, plated tin-nickel alloy over nickel over min. copper Recommended wire size— 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter.

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Instruction Sheet—408-9427

Shielded Plug with Unassembled Wire Lacing Termination Covers

Connector With Unassembled Wire Lacing Termination Covers No. of Pos. 26 50 68 100

Dimensions B

.293 7.44 .293 7.44 .293 7.44 .373 9.47

.600 15.24 1.200 30.48 1.650 41.91 2.450 62.23

.979 24.87 1.579 40.11 2.029 51.54 2.829 71.86

Part Numbers .032-.036 .029-.031 [0.81-0.91] [0.74-0.79] Outer Wire Dia. Black Outer Wire Dia. Gray 5750913-2

1-5750913-2

5750913-5

1-5750913-5

5750913-7

1-5750913-7

—

1-5750913-9

Notes: 1. Plug connector requires backshell kit for complete assembly. Refer to pages 16-19 for backshell kit part numbers. 2. For termination, cover closing and wire lacing tooling, see page 14.

Note: All part numbers are RoHS compliant.

12 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Cable Plug Connectors, Series III (Continued) Shielded Plugs (Continued)

.100 [2.54]

Plug Shell

.224 [5.69]

Shielded Plug with Unassembled Standard Termination Covers

AMPLIMITE .050 Series Connectors, Series III

B .050 [1.27]

Terminating Cover

.588 [14.94]

E Plug Housing

.327 [8.31]

Terminating Cover

Shielded Plug with Assembled Standard Termination Covers

Materials:

Shielded Plug with Assembled or Unassembled Standard Termination Covers

Housing and Covers— Thermoplastic, 94V-0 rated, black Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated nickel Shell—Steel, plated tin-nickel alloy over nickel over copper Recommended wire size3 — 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter.

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Instruction Sheet—408-9427

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Connectors With Standard Termination Covers No. of Pos. 20 26 28 40 50 68 80 100 120

B .450 11.43 .600 15.24 .650 16.50 .950 24.13 1.200 30.48 1.650 41.91 1.950 49.53 2.450 62.23 2.950 74.93

Dimensions D .829 21.06 .979 24.87 1.029 26.14 1.329 33.76 1.579 40.11 2.029 51.54 2.329 59.16 2.829 71.86 3.329 84.56

E .293 7.44 .293 7.44 .293 7.44 .293 7.44 .293 7.44 .293 7.44 .373 9.47 .373 9.47 .373 9.47

Part Numbers w/Rails & Latchblocks w/Latchblocks 5749111-1

5749621-1

1-5749111-0

5749621-2

—

5749621-3

5749111-3

5749621-4

5749111-4

5749621-5

5749111-6

5749621-7

5749111-7

5749621-8

5749111-8

5749621-9

5749111-9

1-5749621-0

Notes: 1. Plug connector requires backshell kit for complete assembly and must use round jacketed cable (discrete or laminated). Refer to pages 16-19 for backshell kit part numbers. 2. For termination tooling, see pages 28 & 29. 3. The CHAMPOMATOR 2.5 Automatic Termination Machine will accept diameters as low as .023 [0.58]. Note: All part numbers are RoHS compliant.

13 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Cable Plug Connectors, Series III (Continued)

AMPLIMITE .050 Series Connectors, Series III

AMPLIMITE .050 Series Connector Application Tooling for Use with Wire Lacing Termination Covers Manual Arbor Frame Assembly—Part No. 58024-1 Equipped with Cover Lacing Assembly—Part No. 91293-1 (Includes Seating Bars for 50 and 100 Positions). See Table 3 for Seating Bar Part Numbers. Extra Lacing Stations available for use with Lacing Assembly—Part No. 91293-1 Order Lower Tooling Assembly—Part No. 543481-1 Arbor Frame, Part No. 58024-1 Equipped with Cover Lacing Assembly, Part No. 91293-1

Miniature Applicator Frame Assembly Part No. 91295-1 Lower Tooling Assembly Equipped with Cover Closing Kit Part No. 543508-1 Part No. 543481-1

Table Number 3

Note: AMP Manual Miniature Applicator Frame Assembly, Cover Closing Kit, and Staple Insertion Kit each must be ordered separately by part number. Seatings Bars

No. of Pos.

Seating Bar Part No.

543494-2

543494-3

543494-1

543502-2

100

543502-1

Note: All Tooling must be ordered separately by part number.

Note: All part numbers are RoHS compliant.

14 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Cable Receptacle Connectors, Series III Shielded Receptacles

.050 [1.27]

Terminating Cover

AMPLIMITE .050 Series Connectors, Series III

.592 [15.04] Ref.

Shielded Receptacle with Assembled Termination Covers

Receptacle Housing Receptacle Shell

Materials: Housing and Covers— Thermoplastic, 94V-0 rated, black Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated nickel Shell—Steel, plated bright tin over copper Recommended wire size— 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter.

Terminating Cover

Mating Face

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029

No. of Pos. 40 50 68 100

B .950 24.13 1.200 30.48 1.650 41.91 2.450 62.23

Dimensions D 1.329 33.76 1.579 40.11 2.029 51.54 2.829 71.86

E .293 7.44 .293 7.44 .293 7.44 .373 9.47

Part Numbers Connectors With Standard Termination Covers Assembled Covers Unassembled Covers —

—

5749210-5

5749699-5

5749210-7

5749699-7

—

5749699-8

Notes: 1. Receptacle connector requires backshell kit for complete assembly. Refer to pages 16-19 for backshell kit part numbers. 2. For termination, cover closing and wire lacing tooling, see page 14. 3. For Termination Tooling other than Wire Lacing see pages 28 & 29.

Note: All part numbers are RoHS compliant.

15 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Shielded Backshell Kits, With Jackscrews, Series III Cable Supplied By Customer

Strain Relief Staple (1 Supplied)

AMPLIMITE .050 Series Connectors, Series III

Jackscrew 2-56 Thd. (2 Supplied)

Machine Screw

Straight Exit Male Jackscrews Style A

Connector (Must Be Purchased Separately)

Upper Shield (1 Supplied)

C Lower Shield (1 Supplied)

Style A Straight Exit Male Jackscrews Strain Relief (1 Supplied)

Cable Supplied By Customer

Jackscrew 2-56 Thd. (2 Supplied)

Straight Exit Male Jackscrews Style B A

Machine Screws (4 Supplied)

Connector (Must be Purchased Separately)

.404 [10.26]

Upper Shield (1 Supplied)

Straight Exit Female Jackscrews Style A

Lower Shield (1 Supplied)

Style B Straight Exit Male Jackscrews Cable Supplied By Customer

Materials: Jackscrews—Stainless steel or steel, black electroless nickel plated Jackscrew Caps—Polyolefin or PVC, black 2-56 Screws—Stainless steel Backshell—Zinc, plated nickel over copper Strain Relief Staple—Steel, plated tin over nickel

Strain Relief Staple (1 Supplied) Jackscrew 2-56 Thd. (2 Supplied)

Machine Screw

Upper Shield (1 Supplied)

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Instruction Sheet—408-9427

Connector (Must Be Purchased Separately)

C Lower Shield (1 Supplied)

Style A Straight Exit Female Jackscrews

16 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Shielded Backshell Kits, With Jackscrews, Series III (Continued) No. of Pos.

Style

Dimensions B

Pkg.

1.822 46.25

1.830 46.48

.456 11.58

Bulk Bulk

100

1.270 32.26

2.085 52.96

.480 12.19

1.887 47.93 1.822 46.28 2.082 52.88 1.695 43.05

2.645 67.18 2.525 64.14 3.325 84.46 3.325 84.46

.660 16.76 .564 14.33 .615 15.62 .595 15.11

Individual Bulk Bulk Individual Individual Individual

.450 11.43 .400 10.16 .350 8.89 .400 10.16 .400 10.16 .550 13.97 .550 13.97 .500 12.70 .500 12.70

Male with #2-56 Threads

Female with #2-56 Threads

5787543-1

1-5787543-7

5787543-2

1-5787543-8

5787543-3

1-5787543-9

5749080-1

—

5749080-2

—

5750752-3

—

5786152-3

—

5749854-1

—

5749081-1

—

AMPLIMITE .050 Series Connectors, Series III

Bulk

Max. O.D.

Notes: 1. Each backshell kit includes upper and lower backshells, two male or female jackscrews, one strain relief staple and two or four #2-56 screws. All are packaged unassembled. Notes: 2. For Staple Insertion Tooling see page 29.

Note: All part numbers are RoHS compliant.

17 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Shielded Backshell Kits, With Spring Latches, Series III

AMPLIMITE .050 Series Connectors, Series III

Strain Relief Staple (1 Supplied)

Cable Supplied by Customer

Rear Plug Machine Screw A Spring Latch (2 Supplied)

Style A Straight Exit with Latches

Upper Backshell, (1 Supplied)

Connector (Must be Purchased Separately)

C Lower Backshell (1 Supplied)

Style A Straight Exit with Latches Style A Angled Exit with Latches

Cable Supplied by Customer Strain Relief Staple (1 Supplied) Machine Screw A Spring Latch (2 Supplied)

Upper Backshell (1 Supplied)

Style B Straight Exit with Latches

Connector (Must be Purchased Separately)

Lower Backshell (1 Supplied)

Materials: Backshell—Zinc, plated nickel over copper Spring Latch—Stainless steel 2-56 Screws—Stainless steel Strain Relief Staple—Steel, plated tin over nickel

Style A Angled Exit with Latches

Cable Supplied by Customer Strain Relief Staple (1 Supplied) Spring Latch (2 Supplied) A

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Instruction Sheet—408-9427 Note: Extra pin contact protection is provided by rails on the receptacle, which facilitate a straight-out unmating motion. A side-to-side rocking motion should not be used to disengage the connector system.

Machine Screw

Connector (Must be Purchased Separately)

Upper Backshell (1 Supplied)

Lower Backshell (1 Supplied)

Style B Straight Exit with Latches

18 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Shielded Backshell Kits, With Spring Latches, Series III (Continued)

Straight Exit with Latches

Angled Exit with Latches

Individual

.270 6.86

5749190-1

5749199-1

.400 10.16

Individual

.270 6.86

—

5749609-1

.400 10.16

Individual

.270 6.86

749608-2

—

.320 8.13

—

5749201-1

.320 8.13

5749192-1

—

Individual

.400 10.16

—

5749202-2

Bulk

.400 10.16

5749202-3

—

.355 9.02

5749193-1

—

.400 10.16

5749193-2

—

Bulk

.480 12.19

5749889-3

—

Individual

.480 12.18

5749889-4

—

.400 10.16

—

5749204-1

.440 11.18

5749195-2

5749204-2

.420 10.67

—

5749205-1

.500 12.70

749196-2

—

5749197-1

5749206-1

5749198-1

5749207-1

1.290 32.77

1.215 30.86

.400 10.16

1.290 32.77

1.365 34.67

1.290 32.77

1.335 33.91

1.715 43.56

1.290 32.77

1.965 49.91

1.395 35.43

.400 10.16

.480 12.19

Individual

1.965 49.91

1.800 45.72

1.405 35.69

2.415 61.34

.492 12.50

.520 13.21

Individual

1.600 40.64

2.715 68.96

.565 14.35

100

1.725 43.82

3.215 81.66

.615 15.62

Individual

.500 12.70

120

1.725 43.82

3.715 94.36

.665 16.89

Individual

.550 13.97

Individual

AMPLIMITE .050 Series Connectors, Series III

Max. O.D.

Dimensions B

Style

Pkg.

No. of Pos.

Note: All part numbers are RoHS compliant.

19 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Shielded Enclosure Kits, With Male Jackscrews, Series III

AMPLIMITE .050 Series Connectors, Series III

68-Position

Material and Finish: Backshells—Zinc Boot—PVC, black Jackscrews—Stainless steel and PVC, black Staple—Carbon steel, plated tin over nickel Screws—Stainless steel, #2-56 threads

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 .550 [13.97] Max. Dia. Cable Supplied by Customer

1.887 [47.93]

2.645 [67.18]

Connector (Must be Purchased Separately)

.660 [16.76]

.520 [13.21]

No. of Pos.

Part Number Male 2-56 Jackscrews

Part Number Male 4-40 Jackscrews

5750752-1

5750752-2

Notes: 1. Each enclosure kit contains two backshells, one boot, two jackscrews, one staple and two screws. All are packaged unassembled. 2. For staple insertion tooling see page 29. 3. Meets SCSI-3 standards.

Note: All part numbers are RoHS compliant.

20 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Panel Mount Receptacle Assemblies Without Rails, With Latch Blocks, Series III

AMPLIMITE .050 Series Connectors, Series III

C Recessed Cavity Identification

.050 [1.27] Typ.

.406 [10.31]

Materials:

2-56 UNC* 2 Plc.

Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated Recommended wire size— 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 AWG [0.08-0.09mm2] stranded, PVC, flat ribbon cable.

E F

±.004 [±0.10]

.201±.002 [5.11±0.05]

Mating Face

.596 [15.14] Ref. Typ.

.170±.002 [4.32±0.05]

Contact Typ.

Housing

±.007 [±0.18]

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029

Dimensions D E

Part Numbers Connectors With Unassembled Wire Lacing Termination Covers Connectors With Assembled .032-.036 .029-.031 Standard Termination Covers [0.81-0.91] [0.74-0.79] Outer Wire Dia. Outer Wire Dia.

No. of Pos.

1.830 46.48

1.629 41.38

2.065 52.45

1.665 42.29

1-749656-1

5-786862-5

6-786862-5

1.830 46.48

1.629 41.38

2.065 52.45

1.665 42.29

5-750640-1*

5-786865-5*

—

2.280 57.91

2.079 52.81

2.515 63.88

2.115 53.72

1-749656-2

—

120

3.580 90.93

3.379 85.83

3.815 96.90

3.415 86.74

6-749656-0

—

*Part Numbers 5-750640-1 and 5-786865-5 have 4-40 threaded holes. All others have 2-56 threaded holes. Note: For termination, cover closing and wire lacing tooling, see page 14. Note: For termination tooling other than wire lacing see pages 28 & 29.

Note: All part numbers are RoHS compliant.

21 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Panel Mount Flat Top Receptacle Assemblies Without Rails and Latch Blocks, Series III C

AMPLIMITE .050 Series Connectors, Series III

.050 [1.27] Typ.

Cavity Identification

Terminating Cover

.406 [10.31] Receptacle Housing

4-40 UNC 2 Plcs.

Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all nickel underplated Recommended wire size— 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 AWG [0.08-0.09mm2] stranded, PVC, flat ribbon cable

.197 [5.00]

Mating Face

.592 Ref. [15.04] .170 ± .002 [4.32 ± 0.05] Typ. D

± .007 [± 0.18]

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029

Dimensions D

Part Numbers Connectors With Assembled Standard Termination Covers

1.830 46.48

1.629 41.38

2.065 52.45

5-749877-5

2.280 57.91

2.079 52.81

2.515 63.88

5-749877-7

100

3.080 78.23

2.879 73.13

3.315 84.20

5-749877-9

Pos. No. of

Note: For termination, cover closing and wire lacing tooling, see page 14. Note: For termination tooling other than wire lacing see pages 28 & 29.

Note: All part numbers are RoHS compliant.

22 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Panel Mount Plug Assemblies With Rails, Latch Blocks, Series III Plug C

AMPLIMITE .050 Series Connectors, Series III

.050 Typ. [1.27]

Recessed Cavity Identification

.406 [10.31] 2-56 UNC 2 Plc.

Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated Recommended wire size— 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 AWG [0.08-0.09mm2] stranded, PVC, flat ribbon cable.

E F .217 ± .002 [5.51 ± 0.05]

± .004 [± 0.10]

.024 ± .001 Typ. [0.61 ± 0.03]

Mating Face

.598 Ref. [15.19] .154 ± .002 [3.91 ± 0.05] D

± .007 [± 0.18]

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029 Note: Extra pin contact protection is provided by rails, which facilitate a straight-out, unmating motion. A side-to-side rocking motion should not be used to disengage the connector system.

No. of Positions 50 68 100

C 1.830 46.48 2.280 57.91 3.080 78.23

Dimensions D E 1.629 2.065 41.38 52.45 2.079 2.515 52.81 63.88 2.879 3.315 73.13 84.20

F 1.665 42.29 2.115 53.72 2.915 74.04

Part Numbers 5-749878-5 5-749878-7 5-749878-9

Note: All part numbers are RoHS compliant.

23 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Panel Mount Plug Assemblies With Rails, Latch Blocks, Series III (Continued)

AMPLIMITE .050 Series Connectors, Series III

.050 [1.27] Typ.

Cavity Identification

.406 [10.31]

2-56 UNC* 2 Plc.

Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Shell—Steel, plated bright nickel over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated Recommended wire size— 28 AWG [0.08-0.09mm2] or 30 AWG [0.05mm2], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 AWG [0.08-0.09mm2] stranded, PVC, flat ribbon cable.

E ±.004

F [±0.05]

.201±.002 [5.11±0.05] Typ.

Mating Face

.596 [15.14] Typ.

.170±.002 [4.32±0.05] Typ.

Contact Typ.

Housing

±.007

D [±0.18]

Technical Documents: Product Specifications—108-1228 Application Specifications— 114-40029

Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts.

Note: Extra pin contact protection is provided by rails, which facilitate a straight-out, unmating motion. A side-to-side rocking motion should not be used to disengage the connector system.

No. of Pos.

Part Numbers Connectors With Assembled Standard Termination Covers

1.080 27.43

.879 22.33

1.315 33.40

.915 23.24

5-749611-2*

1.230 31.24

1.029 26.14

1.465 37.21

1.065 27.05

5-749611-1*

1.830 46.48

1.629 41.38

2.065 52.45

1.665 42.29

5-749611-5*

1.830 46.48

1.629 41.38

2.065 52.45

1.665 42.29

5-750450-1*

100

3.080 78.23

2.879 73.13

3.315 84.20

2.915 74.04

5-749611-9*

Dimensions

*Part Number 750450-1 has 4-40 threaded holes. All others have 2-56 threaded holes. Note: For termination, cover closing and wire lacing tooling, see page 14. Note: For termination tooling other than wire lacing see pages 28 & 29.

Note: All part numbers are RoHS compliant.

24 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Plug Assemblies Unshielded for .025 [0.64] Centerline Ribbon Cable, Series III .050 Typ. [1.27]

Plug Assembly

AMPLIMITE .050 Series Connectors, Series III

±.003 [±0.08]

Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin on termination end, all over nickel underplating Recommended wire size— .025 [0.64] centerline, 30 AWG [0.05mm2] solid or 7 strand, PVC, flat ribbon cable. Note: Cable must be approved by TE Engineering.

.778±.015 [19.76±0.38] Unshielded Plug Housing .423 [10.74]

Termination Cover

.025 [0.64] F

±.003 [±0.08]

No. of Pos.

Technical Documents for 5786090-7 only:

Product Specifications—108-1359 Application Specifications— 114-40049

Dimensions E F 1.578 1.578 40.07 40.07

5390377-51

2.029 51.54

5786090-7

Part No.

2.023 51.30

Note: Termination Tooling: Manual Arbor Press Part No. 91085-2 or Pneumatic Press Part No. 91112-3, Universal Base Tool Part No. 768338-4, and Connector Specific Kit Part No. 679235-2. Refer to page 29. 1 Accepts 32 AWG Flat Ribbon Cable. Selection of compatible ribbon cable is the responsibility of the user. Note: Refer to TE Customer drawings and Application Spec for PCB & panel layouts. A

Backshell Kit for 5786090-7 .025 [0.64] CLC Unshielded Plug

±.015

B [±0.38]

.682±.020 [17.32±0.51]

Typ.

.400±.015 [10.16±0.38]

.833 [21.16] Typ.

Materials: Backshell—Thermoplastic, 94V-0 rated, black Spring Latches—Stainless steel

No. of Pos.

Kit Part No.

787032-7

.596±.019 [15.14±0.48] .466 2 Plc. [11.84] 4 Plc.

Strain Relief for 5786090-7 .025 [0.64] CC L Unshielded Plug 1.715±.003 [43.56±0.08]

68-Position Part No. 787043-7 Materials: Thermoplastic, 94V-0 rated, black Note: Pull tab Part No. 88450-8 can be used with this strain relief. Must be ordered separately.

Dimensions A B 2.415 [61.34] 2.125 [53.48]

.356±.002 [9.04±0.05]

2.109±.009 [53.57±0.23]

Note: All part numbers are RoHS compliant.

25 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Hardware and Dust Covers, Series III Screwlock Kits

.187 [4.75]

Materials:

AMPLIMITE .050 Series Connectors, Series III

Stainless steel (female) Steel, zinc plated black (male)

Screwlock (2 Supplied)

#2-56 Thd.

Related Product Data: Used with the following connectors: Right-Angle Receptacle Header— page 7 Vertical Receptacle Header— pages 8-11 Panel Mount Plug and Receptacle Headers—pages 21 & 22

.062 Panel [1.57]

.177 [4.50]

Male Part No. 749086-1 (Includes two screwlocks) Connector

.532 [13.51] .050 [1.27]

Technical Documents:

#4-40 Thd.

Product Specifications—108-1228 Application Specifications— 114-40029

.187 [4.75] #2-56 Thd.

Screwlock .062 Panel [1.57]

Female (Includes two screwlocks) Dim. A .562 14.27 .380 9.65 .562 14.27 1

Dim. B .157 3.99 .157 3.99 .165 4.19

Individual Kits Part No.

Bulk Part No.

749087-1

—

749087-21

749087-3

749087-4*

749087-8

Connector A .050 [1.27] #4-40 Thd.

Recommended for right-angle board mount connectors.

.187 Dia. [4.75]

2-56 UNC B Min. Deep

.027±.003 [0.69±0.08] Typ.

Female (Includes two screwlocks) Thread Size A

Kits Part No.

Bulk Part No.

4-40

.110 2.79

750644-1*

—

2-56

.090 2.29

786585-2

786585-3

.100±.003 [2.54±0.08]

.355 [9.02]

Recommended for pc board mount of panel mount connectors with latches or latches and rails. Permits cable connectors to be spring latchtype or jackscrew-type Note: All part numbers are RoHS compliant.

26 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Performance Specifications and Technical Documents Performance Specifications for Right-Angle, Vertical and .050 Centerline Cable Products

Mating Cycles (Durability): 500 max. Current Rating (30°C T-Rise): 1A max., 50% energized

AMPLIMITE .050 Series Connectors, Series III

Termination Resistance (Mated): 25 milliohms max. Insulation Resistance: 1000 megohms min. Dielectric Withstanding Voltage: 500 VAC Header Processing Temperature: +220°C max. for 3 minutes Temperature Range: –55°C to 105°C

Performance Specifications for .025 [1.27] Centerline Ribbon Cable Product. Same as above except:

Current Rating (30°C T-Rise): 1A max. center four contacts energized (two from top row, two from bottom row) Termination Resistance (Mated): 50 milliohms max.

Product Specifications: 108-1228 AMPLIMITE .050 Series Printed Circuit Board Mounted and Cable Applied 108-1359 AMPLIMITE .050 Series .025 [0.64] Centerline Connectors 108-1228 AMPLIMITE .050 Series Stacked Connectors 108-1228-2 AMPLIMITE .050 Series ACTION PIN Connectors 108-1228-3 AMPLIMITE .050 Series SBus Connectors Application Specifications: 114-40029 AMPLIMITE .050 Series Printed Circuit Board Mounted and Cable Applied Connectors 114-40049 AMPLIMITE .050 Series .025 [0.64] Centerline Connectors Instruction Sheets: 408-6923 AMP Manual Arbor Frame Assembly 408-6927 TE Design Recommendations for Printed Circuit Board Support Fixture 408-9200 AMP Single Wire Insertion Tool 408-9822 Wire Termination Tooling Kit for CHAMPOMATOR 2.5 Machine 408-9820 AMP Cover Closing and Staple Inserter Kits 408-9663 AMP Mass Insertion Tool 408-9750 AMP Cover Lacing Fixture 408-9757 AMP Tooling Assembly for ACTION PIN Receptacles 408-9817 AMP Manual Miniature Applicator Frame Assembly 408-9427 Round-to-Flat Cable Termination 408-9875 AMP Universal Base Tool for .025 [0.64] CL Connectors 408-9892 AMP Tool Kit for .025 [0.64] CL Connectors Customer Manuals: 409-5839 CHAMPOMATOR 2.5 Machine 409-5791 Control Unit for CHAMPOMATOR 2.5 Machine

27 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Application Tooling, Series III Discrete Wire Application Tooling AMPLIMITE .050 Series Connectors, Series III

To meet medium to high volume production of dis-crete wire terminations, TE offers the following tooling: The CHAMPOMATOR Model 2.5 Bench Terminating Machine— Part No. 354786-1, used in conjunction with Control Module—Part No. 852423-▫, and Tie Bar—Part No. 762637-▫ (Table No. 1).

Control Module Part No. 852423-1 120 VAC 852423-2 100 VAC 852423-3 230 VAC

CHAMPOMATOR 2.5 Machine Tool Kit Part No. 354786-1

Note: The CHAMPOMATOR 2.5 Machine includes plug and receptacle nests, as well as wire setup gauge.

Table Number 1 Connector Size

Tie Bar Part No.

20 Pos.

1-762637-1

26 Pos.

1-762637-1

28 Pos.

1-762637-2

40 Pos.

1-762637-3

50 Pos.

1-762637-4

60 Pos.

1-762637-5

68 Pos.

1-762637-6

80 Pos.

1-762637-7

100 Pos.

1-762637-9

120 Pos.

1-762637-0

Discrete Wire Application Tooling For low to medium volume production use the AMP Arbor Frame Assembly— Part No. 58024-1 equipped with Applicator—Part No. 91291-1 for .032-.035 [0.81-0.89] Conductor Insulation O.D. and Applicator—Part No. 91291-2 for .029-.032 [0.74-0.81] Conductor Insulation O.D. Note: AMP Arbor Frame Assembly and Applicator Kit must be ordered separately.

Note: All part numbers are RoHS compliant.

Arbor Frame Part No. 58024-1 Equipped with Applicator Part No. 91291-

▫

28 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Application Tooling, Series III (Continued) Cover Closing/ Termination Tooling AMPLIMITE .050 Series Connectors, Series III

Manual Miniature Applicator Frame Assembly— Part No. 91295-1 This Frame requires Cover Closing Kit—Part No. 543508-1 Cable Staple Tooling To provide cable strain relief use Manual Miniature Applicator Frame Assembly— Part No. 91295-1. This Frame requires Staple Insertion Kit—Part No. 543515-1 to install staples into lower backshells of connector kits and assemblies.

AMPLIMITE .050 Series Connector Application Tooling for Use with Wire Lacing Terminating Covers

Staple Insertion Kit Part No. 543515-1 (For use with Miniature Applicator Frame Assembly Part No. 91295-1)

Miniature Applicator Frame Assembly Part No. 91295-1 Equipped with Cover Closing Kit Part No. 543508-1

Manual Arbor Frame Assembly—Part No. 58024-1 Equipped with Cover Lacing Assembly—Part No. 91293-1 (Includes Seating Bars for 50 and 100 Positions). See Table 3 for Seating Bar Part Numbers. Extra Lacing Stations available for use with Lacing Assembly—Part No. 91293-1 Order Lower Tooling Assembly—Part No. 543481-1

Seatings Bars

Table Number 3 Seating Bar Part No.

543494-2

543494-1

543502-2

100

543502-1

Notes: All Tooling must be ordered separately by part number. Two seating bars required per tool assembly.

Arbor Frame, Part No. 58024-1 Equipped with Cover Lacing Assembly, Part No. 91293-1 Note: AMP Manual Miniature Applicator Frame Assembly, Cover Closing Kit, and Staple Insertion Kit each must be ordered separately by part number.

Lower Tooling Assembly Part No. 543481-1

No. of Pos.

Termination Tooling for .025 [0.64] Centerline Ribbon Cable Used with Manual Arbor Tool Part No. 91085-2, or Pneumatic Arbor Tool Part No. 91112-3 and Universal Base Tool Part No. 768338-4. No. of Pos. 50 68

Plug/Receptacle Upper Tooling Kit 679235-2

Note: All part numbers are RoHS compliant.

29 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Slimline Connectors Product Facts

AMPLIMITE .050 Series Connectors, Series III

Compact design, profile for the right-angle header 1.230 x .588 [31.24 x 14.94], vertical header 1.230 x .433 [31.24 x 11.00], right-angle stacked headers 1.230 x .803 [31.24 x 20.40] Housings and covers made of UL 94V-0 rated thermoplastic Headers are compatible with surface mount reflow solder processes Header footprint for rightangle and stacked configurations is .100 x .050 [2.54 x 1.27] staggered centerlines Right-angle and stacked headers feature integral boardlocks for positive board retention and grounding Stacked headers reduce overall total header volume by 48% and PC board area by 38% Stacked headers offer optional contact shield for additional EMI/RFI protection Plugs preloaded with insulation displacement contacts (IDC) provide fast, reliable and economical terminations Aesthetically designed backshell kits feature easy-to-use finger grip jackscrews to secure mated connectors Listed and complies with UL 1863, Communication Circuit Accessories, File No. E81956 R

Certified by Canadian Standards Association File No. 1088108 (LR 7189A-207) ■

■

Produced under a Quality Management System certified to ISO 9001 A copy of the ISO900e1d certificate is available tifi upon request

r Ce

Shielded AMPLIMITE .050 Series, Slimline Connectors answer today’s industry requirement for higher density in a smaller overall package. The present line consists of 26 position, shielded right-angle, 26 position right-angle stacked PCB receptacle header, and mating 26 position plug connectors. All header, plug and backshell housings are made of UL 94V-0 rated thermoplastic. PCB headers are compatible with surface mount reflow solder processes. Right-angle and stacked PCB headers feature con-tact footprints on .100 x .050 [2.54 x 1.27] staggered centerlines. The compact design of the right-angle header package measures only 1.230 W x .588 D x .300 H [31.24 W x 14.94 D x 7.62 H] for maximum board real estate conservation. Right-angle PCB headers feature integral

boardlocks for positive board retention and grounding. Right-angle stacked headers provide 52 contacts in a package only .635 [16.13] high, allowing parallel (board-over-board) board spacing of .800 [20.32]. Centerlines between the top connector and the bottom connector measure .335 [8.51] when compared to .400 [10.16] on the standard .050 Series stacked headers. This results in an over-all reduction of total header volume, in comparison to the standard AMPLIMITE .050 Series header, of 48%, and a comparative reduction in PC board area of 38%. Stacked header board retention and stabilization is provided by two boardlocks and four grounding posts. In addition, an optional rear contact shield is available for additional EMI/RFI protection.

The mating plug connector consists of a thermoplastic housing, preloaded with insulation displacement contacts (IDC) for fast, reliable terminations that offer greater applied cost savings. TE offers a choice of termination equipment to meet your production requirements. The backshell hardware kit includes a two-piece, aesthetically designed, thermoplastic cover over an inner and outer shield and two, high strength #2-56 male jackscrews with insulated heads (easy finger grip caps) to secure mated connectors. The AMPLIMITE .050 Series, Slimline family of connectors offers keyed coupling. This feature eliminates the problem of mismatch mating of plug and receptacle, particularly in stacked applications.

30 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Right-Angle Header, Receptacle

.118 [3.00]

AMPLIMITE .050 Series Connectors, Series III

Date Code Marked In Area Indicated .975 [24.77]

.588 [14.94]

Position 1

Part No. 750823-1

.300 [7.26]

Material and Finish .100 [2.54]

1.230 [31.24]

Housing—UL 94V-0 rated thermoplastic, black Bracket—Zinc, plated tin or tin over copper Metal-Shell—Carbon steel, plated tin over copper Boardlocks—Copper alloy, tin plated Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin plated on solder end, all over nickel

Position 26 .263 [6.680] .050 [1.27] Typ.

.338 [8.59]

.188 [4.76]

.050 [1.27] Typ. .600 [15.24]

Notes: 1. Rear panel mounting only. 2. Female screwlocks to be used with connectors mounted to panels having a thickness of .047 [1.19]. 3. See Application Specification 114-40036 for the most up-to-date detailed panel cutout and recommended PC Board hole pattern. 4. Female screwlocks are not included with receptacles and must be ordered separately. See page 33 for screwlock kit information.

Note: All part numbers are RoHS compliant.

31 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Shielded Right-Angle Stacked Header, Receptacle

Shield Date Code Marked In Area Indicated

AMPLIMITE .050 Series Connectors, Series III

.168 [4.27]

.215 [5.46] 2 Plc. .870±.015 [22.10±0.38] .803 [20.40]

Position 1

With Shielding Position 1

Position 26

.635 [16.13]

1.230 [31.24] Position 26

Without Shielding

Material and Finish:

.363 [9.22]

.050 [1.27] Typ.

Housing—UL 94V-0 rated thermoplastic, black Bracket—Zinc, plated tin over copper Metal-Shell—Carbon steel, plated tin over copper Boardlocks—Copper alloy, tin plated Contact Shield—Phosphor bronze, plated tin Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. on mating end, tin plated on solder end, all over nickel

.188 [4.76]

.538 [13.67]

.050 Typ. [1.27] .600 [15.24]

Shielded Header with Rear Contact Shield

No. of Positions 26/26

Part Numbers Std. Rcpt. without Rcpt. with Rear Contact Shield Rear Contact Shield3 Keyed1 Unkeyed2 Keyed1 Unkeyed2 — 5786200-1 5750821-1 5750820-1

Lower header unkeyed with 4-40 threaded holes, upper header keyed in keying position 1. See page 33 for keying code. Both headers unkeyed with 4-40 threaded holes. 3Receptacle includes a metal contact shield for added RFI protection to the rear of the receptacle assembly. 1

Note: See Application Specification 114-40036 for the most up-to-date detailed panel cutout and recommended PC Board hole pattern.

Note: All part numbers are RoHS compliant.

32 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Slimline Connectors (Continued) Cable Connector, Plug

AMPLIMITE .050 Series Connectors, Series III

Part No. 750833-1 Material and Finish: .275 [6.99]

Housing and Termination Covers— UL 94V-0 rated thermoplastic, black Shell—Steel, plated bright tin over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin on termination end, all underplated nickel Bracket—Zinc, plated nickel over copper Recommended Wire Size—28 AWG [0.08 mm2] with max. O.D. .032 [0.813]. PVC or polyolefin insulation.

.576 [14.63]

.975 [24.77] 1.170 [29.72]

Note: Cable Connectors must be used with Backshell Kits. See page 34.

Keying Code, Receptacle

Keying Code, Plug

Position 1 (Up)

Accessories

#2-56 Thread

.170 [4.32]

Female Screwlock Kit .142 [3.61]

Material—Stainless Steel .170 [4.32]

Note: Female screwlocks to be used with connectors mounted to panels having a thickness of .047 [1.19]

.390 [9.91]

#4-40 Thread

Part No. 750831-1

Packaging Individually Packed Kit (2 Screwlocks per kit)

*Minimum order is 510 kits. Note: All part numbers are RoHS compliant.

33 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Slimline Connectors (Continued)

AMPLIMITE .050 Series Connectors, Series III

Backshell Kits

1.745 [44.32]

Material and Finish: Backshells—Copper-nickel alloy Jackscrews—Steel, plated tin over copper, handles covered with ABS, gray Keyed and Unkeyed Inserts—Zinc, plated tin over copper Outside Covers—ABS, gray

1.250 [31.75]

.330 [8.38]

Connector shown for illustration purposes only, must be purchased separately.

.805 [20.45]

Cable Supplied By Customer Must Be TE Approved

Inner Shell

1.531 [38.89]

Outer Shell 1.252 [31.80]

.275 [6.98]

Plug Assembly Must Be Purchased Separately

Backshell Kits Unkeyed Kit Part No. 750850-1 750850-2

Cable Dia.

Packaging*

.250-.280 6.35-7.11

Individually Packed Kit Bulk Packed Kit

750850-3

.280-.310 7.11-7.87

Individually Packed Kit

*Bulk packaging—100 kits per box. Note: All part numbers are RoHS compliant.

34 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Slimline Connectors, Application Tooling Discrete Wire Application Tooling

The CHAMPOMATOR Model 2.5 Bench Terminating Machine— Part No. 354786-1, used in conjunction with Control ■, Module—Part No. 852423-■ and Tie Bar—Part No. 1-762637-3. Note: CHAMPOMATOR 2.5 Machine and Control Module must be ordered separately by part number.

Control Module Part No. 852423-1 120 VAC 852423-2 100 VAC 852423-3 230 VAC

AMPLIMITE .050 Series Connectors, Series III

To meet medium to high volume production of discrete wire terminations, TE offers the following tooling:

CHAMPOMATOR 2.5 Machine Part No. 354786-1 26 Position Tie Bar 1-762637-3

Wire Setup Gauge Wire Insulation Dia. mm in. 0.66-0.71 .026-.028 .029-.031 0.74-0.79 .032-.035 0.81-0.89

Part No. 763382-3 763382-4 763382-5

Discrete Wire Application Tooling For low to medium volume production use the TE Arbor Tool—Part No. 58024-1 equipped with Applicator— Part No. 91291-1 and Special Locator—Part No. 543506-1.

Cable-to-Shell Staple Tooling (For discrete wire jacketed cable only)

Arbor Tool Part No. 58024-1 Equipped with Applicator Part No. 91291-1

To meet medium to high volume production use TE Pneumatic Crimper— Part No. 312522-3 equipped with Die Holder Assembly— Part No. 58449-1 and Die— Part No. 90437-1 to crimp outer backshells onto inner backshells of connector kits and assemblies. For low volume use Manual Arbor Tool—Part No. 91085-2, equipped with Backshell Crimper Assembly Tool— Part No. 856684-1. For tooling information call Tooling Assistance Center 1-800-722-1111.

Staple Insertion Kit Part No. 543515-1 (For use with Miniature Applicator Frame Assembly Part No. 91295-1)

Backshell Tooling and Cover Tooling

Miniature Applicator Frame Assembly Part No. 91295-1 Equipped with Cover Closing Kit Part No. 543508-1

Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1)

To assemble backshell into plastic housing use Manual Miniature Applicator Frame Assembly—Part No. 91295-1 equipped with Part No. 543521-1. To assemble upper cover on lower cover use Part No. 91295-1 equipped with Part No. 543522-1.

Note: All part numbers are RoHS compliant.

35 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded AMPLIMITE .050 Series Contact Arrangements, Performance Specifications, Technical Documents—Slimline Connectors A

AMPLIMITE .050 Series Connectors, Series III

Contact Arrangements

Position 1

Note: Mating face of receptacle is shown, plug is mirror image.

No. of Pos. 26

A 13

Position No. B C 14 26

Performance Specifications

Mating Cycles (Durability): 500 max. Current Rating (30°C T-Rise): 1A max., 50% loading Termination Resistance (Mated): 25 milliohms max. Insulation Resistance: 1000 megohms min. Dielectric Withstanding Voltage: 500 VAC Header Processing Temperature: +220°C max. for 3 minutes Temperature Range: –55°C to +105°C

Technical Documents

Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1366 Shielded AMPLIMITE .050 Series, Slimline Connectors Application Specifications describe requirements for using the product in its intended application and/or termination information. They are intended for the Packaging and Design Engineer and the Setup person. 114-40036 Shielded AMPLIMITE .050 Series, Slimline Connectors Instruction Sheets provide instructions for assembling or applying product. They are intended for Manufacturing Assembler or Operator. 408-9663 Mass Insertion Tooling–Part No. 91291-■ ■ 408-6923 AMP Manual Arbor Frame–Part No. 58024-1 408-9701 Wire Termination Tooling Kit for CHAMPOMATOR 2.5 Machine–Part No. 1-762661-4 408-7777 AMP Manual Arbor Frame w/Slide–Part No. 91085-2 408-9746 Crimper Assembly–Part No. 856684-1 408-9200 Single Wire Insertion Tool–Part No. 58430-1 408-9721 Die Holder Assembly for Pneumatic Crimper– ■ Part No. 58449-■ 408-9788 Die Assembly–Part No. 90437-1 408-9898 Backshell and Cover Tooling Assemblies– Part No. 543521-1 and 543522-1 Customer Manuals provide information on TE termination equipment. They are intended for Manufacturing Assemblers or Operators. 409-5786 CHAMPOMATOR 2.5 Machine 409-5791 CHAMPOMATOR 2.5 Control Module– ■ Part No. 852423-■ 409-5822 Pneumatic Crimper–Part No. 312522-3 409-5843 Pneumatic Power Unit Note: All part numbers are RoHS compliant.

36 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE .050 Series Panel Mount Receptacle Assemblies for .025 [0.64] Centerline Ribbon Cable, Series III E

±.006 [±0.15]

.050 [1.27] Typ.

AMPLIMITE .050 Series Connectors, Series III

.406 [10.31] see table

Materials: Housing and Termination Covers— Thermoplastic, 94V-0 rated, black Shell—Steel, plated bright tin over copper Bracket—Zinc, plated nickel over copper Contacts—Phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all nickel underplated Recommended wire size— .025 [0.64] centerline, 30 AWG [0.05mm2] and 32 AWG [0.03mm2] solid or 7 strand, PVC, flat ribbon cable. Selection of compatible ribbon cable is the responsibility of the user.

latch blocks

.170±.002 [4.32±0.05]

Termination Cover Receptacle Housing .025 [0.64] F

See customer drawings for Product Performance criteria. 50

Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476 R

Certified by Canadian Standards Association, File No. LR 7189

±.004 [±0.10]

.423 [10.74]

Technical Documents:

■

.201±.002 [5.11±0.05]

No. of Pos.

■

.786±.015 [19.96±0.38] Panel Mount Bracket

E 1.831 46.50 1.831 46.50 1.831 46.50 1.831 46.50 1.831 46.50 1.831 46.50 2.281 57.93 2.281 57.93 2.281 57.93 2.281 57.93 2.281 57.93

±.003 [±0.08]

Dimensions F G 1.602 N/A 40.70 1.602 N/A 40.70 1.602 40.70 1.602 40.70 1.602 40.70 1.602 40.70 2.018 51.50 2.018 51.50 2.018 51.50 2.018 51.50 2.018 51.50

1.664 42.27 1.664 42.27 1.664 42.27 1.664 42.27 N/A N/A 2.114 53.70 2.114 53.70 2.114 53.70

H 2.066 52.47 2.066 52.47 2.066 52.47 2.066 52.47 2.066 52.47 2.066 52.47 2.516 63.90 2.516 63.90 2.516 63.90 2.516 63.90 2.516 63.90

Gold Plating

Mating Hardware

Part No.

15µ

w/ 4-40 threaded holes

1-5390378-5

30µ

w/ 4-40 threaded holes

5390378-5

30µ

w/ latch blocks and 4-40 threaded holes w/ latch blocks and 4-40 threaded holes w/ latch blocks and 4-40 threaded holes w/ latch blocks and 2-56 threaded holes

15µ

w/ 4-40 threaded holes

1-5390378-7

30µ

w/ 4-40 threaded holes

5390378-7

flash 15µ 30µ

w/ latch blocks and 4-40 threaded holes w/ latch blocks and 4-40 threaded holes w/ latch blocks and 4-40 threaded holes

2-5390399-5 1-5390399-5 5390399-5 5390379-5

2-5390399-7 1-5390399-7 5390399-7

Note: Termination Tooling: Manual Arbor Press Part No. 91085-2 or Pneumatic Press Part No. 91112-3, Universal Base Tool Part No. 768338-4, and Connector Specific Kit Part No. 1490479-1.

Note: All part numbers are RoHS compliant.

37 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Right-Angle Posted Connectors

Connector Density

Type

Style and Shell Finish

No. of Contact Positions

Footprint

HD-22

Plug and Receptacle

Front Metal-Shell, Tin Plated (Pg. 52)

15 26 44 62 78

.350 [8.89]

9 15 25 37 50

Plugs and Receptacles

Full Metal-Shell With and Without Grounding Indents, Tin Plated (Pgs. 71, 139, 155) Front Metal-Shell With Grounding Indents, Tin Plated (Pgs. 55-58, 60-63, 65-67, 131, 134, 138, 143, 150)

HD-20

All-Plastic (Pgs. 68-70, 132, 133, 135, 136)

9 15 25 37

Mating Hardware Threaded Inserts

Boardlocks

Contact Plating (Mating Area/ Solder Tails) Duplex (0.000030 [0.00076] Gold/Tin)

Female Screwlocks

.454 [11.53]

Standard Screws

.545 [13.84]

Female Screwlocks

.318 [8.08] .478 [12.14] .590 [14.99]

Board Mounting

.125 [3.18]

Duplex (Gold Flash/Tin) .120 [3.05] Dia. Holes

.120 [3.05] Dia. Holes Threaded Inserts

Post Length

.125 [3.18] Dia. Holes Boardlocks

Female Screwlocks .125 [3.18] Dia. Holes

Duplex (.000030 [0.00076] Gold/Tin)

.125 [3.18]

Duplex (Gold Flash/Tin)

.220 [5.59]

Duplex (.000030 [0.00076] Gold/Tin)

.125 [3.18]

Duplex (Gold Flash/Tin)

.318 [8.08]

.120 [3.05] Dia. Holes

.125 [3.18] Dia. Holes

Duplex (.000030 [0.00076] Gold/Tin)

.590 [14.99]

Threaded Inserts

.120 [3.05] Dia. Elliptical Holes

Duplex (Gold Flash/Tin)

Female Screwlocks

Boardlocks

.125 [3.18]

38 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Right-Angle Posted Connectors (Continued) Product Facts:

■

HD-20 and HD-22 connector contacts are available in plating types to satisfy different applications

Flame retardant thermoplastic housing material, UL 94V-0 rated

■

HD-20 right-angle connectors are available in 9, 15, 25 and 37 positions (Shell Sizes 1 thru 4) in both plug and receptacle versions; some versions available in 50 position, (Shell Size 5)

■

HD-22 right-angle posted connectors are designed for high temperature applications

■

Integral fixed 4-40 threaded inserts and screwlocks are available in both HD-20 and HD-22 connectors

■

HD-20 stacked connectors are available in 9/9, 15/15, 25/25, and 37/37 positions (Shell Sizes 1 thru 4) in receptacle over receptacle, plug over plug and combination versions

■

Connectors are intermateable with any size 20 or 22 subminiature D connectors dimensionally complying with MIL-C-24308

■

HD-22 right-angle receptacle connectors are available in 15, 26, 44, 62 and 78 positions (Shell Sizes 1 thru 5)

■

Low cost front metal-shell design compatible with full metal-shell connectors

■

Integral boardlock versions secure posted connectors to pc boards prior to soldering

HD-22 and HD-20 Contact Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 HD-22 and HD-20 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Plug/Receptacle Mating and Panel Mounting Specifications . . . . . . . . . . . . . . . 42 AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-48 AMPLIMITE 2000 Subminiature D Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50 HD-20 and HD-22 Slimline Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 HD-22 Right-Angle Posted Subminiature D Connectors . . . . . . . . . . . . . . . . 52, 53 HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-57 HD-20 Full Metal-Shell Right-Angle Posted Connectors 454 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 59 HD-20 Front Metal-Shell Right-Angle Posted Connectors 478 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60, 61 HD-20 Full Metal-Shell Right-Angle Posted Connectors 545 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 63 HD-20 Front Metal-Shell Right-Angle Posted Connectors 590 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 65 HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-68 HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71 Right-Angle Mounting Connectors—European Standard Footprint . . . . . . . . . 72 Right-Angle Mounting Connectors—Eurostyle Footprint . . . . . . . . . . . . . . . . . . . . 73 Standard Density Press Fit Termination, Right-Angle Mounting . . . . . . . . . . . . . 74 Subminiature D Connectors for Cable Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Right-Angle Posted Connectors

■

Section Contents

Right-Angle Stacked Connectors (Centerline-to-centerline height .750 [19.05]) Connector Density

Type

Style and Shell Finish

No. of Contact Positions

Front Metal-Shell, Tin Plated (Pgs. 144-149, 151)

9/9 15/15 25/25 37/37 (Std.)

Footprint

Board Mounting

Contact Plating (Mating Area/ Solder Tails)

Post Length

Threaded Inserts

.120 [3.05] Dia. Holes

Female Screwlocks

Duplex (.000030 [0.00076] Gold/Tin) (.000010 [0.00025] Gold/Tin)

.125 [3.18]

Boardlocks

Mating Hardware

Receptacle over Receptacle Plug over Plug HD-20 Receptacle over Plug

See Customer Drawings

Duplex (Gold Flash/Tin)

Plug over Receptacle

39 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-22 and HD-20 Commercial Connectors (AMPLIMITE) Contact Arrangements

HD-22 Inserts

Shell Size 2 (26 Position)

Right-Angle Posted Connectors

Shell Size 1 (15 Position)

Shell Size 3 (44 Position)

Shell Size 4 (62 Position)

Shell Size 5 (78 Position)

HD-20 Inserts

Shell Size 2 (15 Position)

Shell Size 1 (9 Position)

Shell Size 3 (25 Position)

Shell Size 4 (37 Position)

Shell Size 5 (50 Position)

Note: Mating face of plug is shown, receptacle is mirror-image.

40 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-22 and HD-20 Connectors Performance Characteristics Cable Connectors Connector Type HDE-20

HDP-22

HDP-20

Electrical Characteristics 20 AWG [0.6mm2] 3 amperes

20 AWG [0.6mm2] 7.5 amperes

30 milliohms (max.)

15 milliohms (max.)

1000 VAC min.

5000 megohms min.

Termination Resistance Dielectric Withstanding Voltage Insulation Resistance

Right-Angle Posted Connectors

22 AWG [0.4mm2] Wire 5.0 amperes 15 milliohms (max.)

Contact Current Rating (One pair of contacts)

Mechanical Characteristics

Contact Retention

3 lb. max. [13.34 N max.] 5 lb. min. [22.24 N min.]

7 lb. min. [31.14 N min.]

3 lb. max. [13.34 N max.] 10 lb. min. [44.48 N min.]

Contact Mating Force (Per contact circuit pair)

8 oz. max. [2.22 N max.]

Contact Unmating Force (Per contact circuit pair)

.75 oz. min. [0.209 N min.]

.75 oz. min. [0.209 N min.

.75 oz. min. [0.209 N min.]

Contact Insertion Force

N/A

.000030 [0.00076] gold—500 cycles Gold Flash— 100 cycles

20 AWG—9.5 lb. [0.6mm2—42.3 N] 22 AWG—6 lb. [0.4mm2—26.7 N] 24 AWG—4 lb. [0.2mm2—17.79 N] 26 AWG—2.5 lb. [0.15mm2—11.12 N] 28 AWG—2.5 lb. [0.08mm2—11.12 N] 30 AWG—1 lb. [0.05mm2—4.45 N] .000030 [0.00076] gold—500 cycles Gold Flash— 100 cycles

Random 20 G’s rms max. 50 G’s Duration 11 ms

22 AWG—12 lb. [0.4mm2—53.4 N] 24 AWG—8 lb. [0.2mm2—35.6 N] 26 AWG—4.5 lb. [0.15mm2—20.02 N] 28 AWG—2.7 lb. [0.08mm2—12.01 N]

Tensile Strength

Durability

20 AWG—20 lb. [0.6mm2—89 N] 22 AWG—12 lb. [0.4mm2—53.4 N] 24 AWG—8 lb. [0.2mm2—35.6 N] 26 AWG—4.5 lb. [0.15mm2—20.02 N] 28 AWG—2.7 lb. [0.08mm2—12.01 N] .000030 [0.00076] gold—500 cycles Gold Flash— 100 cycles

Environmental Characteristics Vibration Physical Shock

Random 20 G’s rms max. 50 G’s Duration 11 ms

Board Mount Connectors Connector Type HD-20

Electrical Characteristics Single Contact Current Rating (30°C Rise) Duration 11 ms Termination Resistance Dielectric Withstanding Voltage Insulation Resistance

Connector Type HD-20

Mechanical Characteristics 18 AWG 6.0 amperes 24 AWG 4.3 amperes 28 AWG 2.9 amperes 15 milliohms* (max.)

Durability

Size

1000 VAC min.** 1

5000 megohms min.

**Stacked Connectors—30 milliohms (max.) **Stacked Connectors—500 VAC min.

Connector Mating and Unmating Force (lbs. max. over [N max.])

2 3 4 5

.000030 [0.00076] gold—500 cycles Gold Flash—100 cycles HD-20 HD-20 Without With Grounding Grounding Indents Indents 4.5 30.0 [20.02] [133.5] 7.5 33.0 [33.4] [146.8] 12.5 37.0 [55.6] [164.6] 18.5 40.0 [82.3] [177.9] 25.0 44.0 [111.2] [195.7]

41 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Plug/Receptacle Mating and Panel Mounting Specifications .265 ±.015 [6.73±0.381] for Shell Sizes 1 and 2 .256 ±.015 [6.50±0.381] for Shell Sizes 3, 4 and 5

Right-Angle Posted Connectors

Plug/Receptacle Mating

Plug (Typ.)

The .265 [6.73] dimension is required to assure full mating of connector halves. This dimension must be taken into consideration when determining the method of mounting, panel thickness, etc.

Receptacle (Typ.)

Panel Mounting A .120 [3.05±0.050] Dia.** Dia.** Typ. (2 Pls.) ±.002

10° ±2 (2 Pls.)

.040 [1.02] Dia. Dia. Typ. (2 Holes)

E F .129 ± .002 [3.28± 0.050] K Radius (4 Pls.)

Cutout for Rear Mount and Short Latching Block

B H*

Note: Cutouts are for either plug or receptacle, front or rear panel mount.

Shell Size (Pos.)

Mounting Method Front/Rear Panel

1 (9)

2 (15)

3 (25)

4 (37)

5 (50)

Front Rear Front Rear Front Rear Front Rear Front Rear

Dimensions A

.984 24.99 .984 24.99 1.312 33.33 1.312 33.33 1.852 47.04 1.852 47.04 2.500 63.50 2.500 63.50 2.406 61.11 2.406 61.11

.492 12.50 .492 12.50 .656 16.66 .656 16.66 .926 23.52 .926 23.52 1.250 31.75 1.250 31.75 1.203 30.56 1.203 30.56

.874 22.20 .806 20.47 1.202 30.53 1.134 28.80 1.743 44.27 1.674 42.52 2.391 60.73 2.326 59.08 2.297 58.34 2.218 56.34

.437 11.10 .403 10.24 .601 15.27 .567 14.40 .872 22.15 .837 21.26 1.196 30.38 1.163 29.54 1.149 29.19 1.109 28.17

.513 13.03 .449 11.41 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .513 13.03 .449 11.41 .623 15.82 .555 14.10

.257 6.53 .225 5.72 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .257 6.53 .225 5.72 .312 7.93 .278 7.06

*H*

*J*

—

.550 13.97

.750 19.05

—

.730 18.54

.750 19.05

—

1.275 32.39

.750 19.05

—

1.920 46.05

.750 16.13

—

1.753 44.52

.750 19.05

K .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35 .083 2.11 .132 3.35

Most plugs and receptacles can be mounted to a panel from either the front or rear, using a variety of accessory hardware. Posted receptacles are rear panel mounted only. Typical examples are shown below.

Typical Front-Panel Mounted Subminiature D Plug

**Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps. **This dimension is .190±002 [4.83±0.05] when posted connectors with fixed female screwlocks are rear-panel mounted. Typical Rear-Panel Mounted Subminiature D Receptacle

42 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles Product Facts Stacked pcb connectors save board real estate

■

Wide choice of configurations available

■

Front Metal-Shells for EMI/RFI shielding

■

Housings made of UL 94V-0 rated thermoplastic

■

Plug connectors have builtin grounding indents

■

Choice of 4-40 threaded insert or female screwlock mating hardware

■

Hybrid styles provide maximum selectivity and permit mixing of signal speeds

■

Packaged in plastic trays for ease of handling

■

Recognized under the Component Program of the Underwriters Laboratories, Inc. File No. 28476 R

■

Certified by Canadian Standards Association, File No. LR 7189

See customer drawings for pcb layouts.

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors are members of the complete line of AMPLIMITE Subminiature D Connector family which has been accepted by the electronic industry for their rugged design and ease of application. Stacked connectors add the advantage of reducing overall board real estate normally consumed by individual pcb connectors. The versatility of the AMPLIMITE HD-20 line enables you to select the stacked connector best suited for your specific application. AMPLIMITE HD-20 Stacked Connectors, Series II offer a high degree of performance and a reduced cost. The line consists of: ■ Receptacle over Receptacle in 9/9, 15/15, 25/25 and 37/37 contact positions

■

Plug over Plug in 9/9, 15/15, 25/25 and 37/37 contact positions

■

Receptacle over Plug in 9/9, 15/15, 25/25 and 37/37 contact positions

■

Plug over Receptacle in a total of 9/9,15/15, 25/25 and 37/37 contact positions

Configurations are available with a choice of mounting hardware—4-40 threaded inserts and female screwlocks. Hybrid and Mixed Styles AMPLIMITE Hybrid and Mixed Stacked Connectors combine a variety of subminiature D connector configurations into a single connector. This permits mixing signal speeds with a substantial reduction in pc board real estate.

HD-20 Subminiature D Stacked PCB Connectors

■

ture front metal-shells for EMI/RFI shielding, with housings made of UL 94V-0 approved material. The series offers gold plating in 30µ", 10µ" and gold flash on the mating end and tin plating on the termination end, with the entire contact nickel underplated. Due to the versatility of the AMPLIMITE Hybrid and Mixed lines of connectors any combination with an AMPLIMITE HD-20 Connector as the top connector, HD-22 High Density, and AMPLIMITE .050 Series as the bottom connector can be provided based on your application requirements. Contact TE for additional information.

All AMPLIMITE Stacked and Mixed PCB Connectors fea-

43 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles (Continued) Material and Finish:

HD-20 Subminiature D Stacked PCB Connectors

Housing—94V-0 rated thermoplastic, black Shell—Steel, tin plated Contacts: Pins—Brass Sockets—Phosphor bronze Contact Plating: A—Gold flash on mating end, tin on solder tails with overall nickel plating underneath B—.000010 [0.00025] gold on mating end, tin on solder tails with overall nickel underplate C—.000030 [0.00076] gold on mating end, tin on solder tails with overall nickel underplate Boardlocks—Brass, tin plated Female Screwlocks—Brass, nickel plated Threaded Inserts—Brass, tin plated Brackets—Zinc

± .010 [± 0.25]

1.244 ± .015 [31.60 ± 0.38]

2 Plcs.

.183 [4.64] Ref.

.318 ± .010 [8.08 ± 0.25]

.125 ± .016 Typ. [3.18 ± 0.41]

Upper D-Sub

Lower D-Sub

9p Plug

9p Rcpt.

15p Plug

9p Plug

9p Rcpt.

9p Plug

15p Plug

15p Rcpt.

D 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.22 30.95 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30

.228 ± .010 [5.80 ± 0.25] 2 Plcs.

4-40 Screwlock See Table

± .010 [± 0.25]

Technical Documents: Product Specification 108-57517 See customer drawings for printed circuit board layouts.

Dimensions E .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 .984 24.99 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30

F .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05

.380 ± .016 [9.65 ± 0.41]

Contact Finish

Mounting Hardware

4-40 inserts 4-40 inserts 4-40 inserts 4-40 fem s/l 4-40 fem s/l 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 fem s/l 4-40 fem s/l 4-40 fem s/l 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts

B C A C A B C A B C A B C A B C A B C A B C

Part Number 1734279-1 1734279-2 1734279-3 1734280-1 1734280-3 1734282-1 1734282-2 1734282-3 1734285-1 1734285-2 1734285-3 1734286-1 1734286-2 1734286-3 1734207-1 1734207-2 1734207-3 1-1734279-1 1-1734279-2 1-1734279-3 1-1734282-1 1-1734282-2 1-1734282-3

Continued on next page Note: All part numbers are RoHS compliant.

44 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles Upper D-Sub

15p Rcpt.

25p Plug

25p Rcpt.

37p Plug

15p Rcpt.

15p Plug

25p Plug

25p Rcpt.

25p Plug

37p Plug

37p Rcpt.

D 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 1.55 39.30 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.09 53.10 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34

Dimensions E 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.31 33.30 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 1.85 47.04 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50

Contact Finish

Mounting Hardware

4-40 inserts 4-40 inserts 4-40 inserts 4-40 fem s/l 4-40 fem s/l 4-40 fem s/l 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 fem s/l 4-40 fem s/l 4-40 fem s/l 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts 4-40 inserts

B C A B C A B C A B C A B C A B C A B C A B C A B C A B C

Part Number 1-1734285-1 1-1734285-2 1-1734285-3 1-1734286-1 1-1734286-2

HD-20 Subminiature D Stacked PCB Connectors

15p Rcpt.

Lower D-Sub

1-1734286-3 1-1734207-1 1-1734207-2 1-1734207-3 2-1734279-1 2-1734279-2 2-1734279-3 2-1734282-1 2-1734282-2 2-1734282-3 2-1734285-1 2-1734285-2 2-1734285-3 2-1734286-1 2-1734286-2 2-1734286-3 2-1734207-1 2-1734207-2 2-1734207-3 3-1734279-1 3-1734279-2 3-1734279-3 3-1734282-1 3-1734282-2 3-1734282-3

Continued on next page

Note: All part numbers are RoHS compliant.

45 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles (Continued) Upper D-Sub

HD-20 Subminiature D Stacked PCB Connectors

37p Rcpt.

Lower D-Sub

37p Rcpt.

37p Plug

D 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34 2.73 69.34

Dimensions E 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50 2.500 63.50

F .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05 .750 19.05

Contact Finish

Mounting Hardware

4-40 inserts 4-40 inserts 4-40 inserts 4-40 fem s/l 4-40 fem s/l 4-40 fem s/l 4-40 inserts 4-40 inserts 4-40 inserts

B C A B C A B C

Part Number 3-1734285-1 3-1734285-2 3-1734285-3 3-1734286-1 3-1734286-2 3-1734286-3 3-1734207-1 3-1734207-2 3-1734207-3

Note: All part numbers are RoHS compliant.

46 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles HD-20 Front Metal Shell, Right-Angle AMPLIMITE Connectors

Material and Finish:

HD-20 Subminiature D Stacked PCB Connectors

Housings and Pin Spacer—94V-0 rated thermoplastic, black Contacts: Sockets—Phosphor bronze or brass Contact Plating— Gold flash on mating end, tin on termination end, with entire contact nickel underplated Shell—Steel, tin plated Boardlocks—Copper alloy, plated tin Bracket—Steel

9 Position HD-20 Receptacle over 15 Position HD-22 Receptacle Part No. 1734870-1 (without Female Screwlocks) Part No. 1-1734870-1 (as shown, with Female Screwlocks)

Note: All part numbers are RoHS compliant.

47 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE HD-20 Subminiature D Stacked PCB Connectors Hybrid and Mixed Styles (Continued) HD-20 Front Metal Shell, Right-Angle Connectors

Material and Finish:

HD-20 Subminiature D Stacked PCB Connectors

Housing—94V-0 rated PBT, see table Contacts—Phosphor bronze or brass HD22 Receptacle Contact Plating— Gold flash on contact area, tin on solder tail area, all over nickel underplated Audio Jack—.000100 [.00254] min. tin over nickel underplate

15 Position HD-20 Receptacle over 3 Position Audio Plug

Description With female screwlocks & color-coded audio1 With color-coded audio1 With color-coded audio1 With female screwlocks & back cover & color-coded audio1 With female screwlocks & color-coded audio1 1

Part Number 1734287-2 1-1734287-2 — — —

PC 99 — — 1-1734287-3 2-1734287-3 3-1734287-3

Color coded audio: Audio line in — light blue Audio line out — lime Microphone — pink

High-Rise Connectors

Material and Finish: Housing—94V-0 rated thermoplastic, burgundy Contacts—Phosphor bronze Contact Plating: A—.000010 [.000254] gold on mating area, tin on solder tails, all over nickel High-Rise 25 Position HD-20 Receptacle

Dimension S .236 6.00

Plating Code

Part Number

PC 99

—

2-1734024-3

Note: All part numbers are RoHS compliant.

48 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE 2000 Subminiature D Connectors Product Facts Flame retardant housings, rated up to 105°C

■

Front metal-shell design

■

Duplex plated gold flash or .000015 [0.00038] min. gold on mating end, tin on solder end, all over nickel underplate

■

With boardlocks and 4-40 threads or female screwlocks

■

Designed to Office Class II

■

9, 15 & 25 right-angle plugs and receptacles

■

Recognized under the Component Program of the Underwriters Laboratories, Inc. File No. E28476

AMPLIMITE 2000 Subminiature Connectors

■

See customer drawings for circuit board layout.

AMPLIMITE 2000 Subminiature D connectors represent the latest breakthrough in economical Subminiature D connector design. Presently available in the more popular sizes — 9-, 15- and 25-receptacles and plugs with a .318 [8.08] printed circuit board footprint, the AMPLIMITE 2000 connector line features front metal-shell RFI/EMI protection, flame retardant housings with integral 4-40 threads, boardlocks, and duplex plated gold-overnickel contacts.

49 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

AMPLIMITE 2000 Subminiature Connectors (Continued) HD-20 Front Metal Shell Right-Angle Connectors

#4-40 Insert See Table

Material and Finish: Housing—94V-0 rated thermoplastic, black Shell—Steel, nickel plated Contacts: Pins—Brass Sockets—Phosphor bronze Contact Plating: A—Gold flash on mating end, tin on solder tails with overall nickel underplate B—.000015 [0.00038] gold on mating end, tin on solder tails with overall nickel underplate Boardlocks—Brass, tin or tin plated Female Screwlocks—Brass, nickel plated Threaded Inserts—Brass, nickel plated

AMPLIMITE 2000 Subminiature Connectors

.236 ± .006 [6.0 ± 0.15]

.125 ± .012 [3.2 ± 0.30]

.492 ± .010 [12.5 ± 0.25] .318 ± .010 [8.08 ± 0.25]

Typical Plug

Contact Finish A B A B A B

Shell Size 9 15 25

Technical Documents:

Dimension L Ref. 1.210 30.80 1.540 39.20 2.090 53.10

With Female Screwlocks 1734351-1 1734351-2 — — Pending Obs. Pending Obs.

With 4-40 Threaded Inserts 1734352-1 1734352-2 1734360-1 1734360-2 Pending Obs. Pending Obs.

Product Specification 108-57541

.236 ± .006 [6.0 ± 0.15]

#4-40 Screwlock See Table

.125 ± .012 [3.2 ± 0.30]

.492 ± .010 [12.5 ± 0.25] .318 ± .010 [8.08 ± 0.25]

Typical Receptacle

Shell Size 9 15 25

Contact Finish A B A B A B

Dimension L Ref. 1.210 30.80 1.540 39.20 2.090 53.10

With Female Screwlocks 1734354-1 1734354-2 1734357-1 1734357-2 1734349-1 1734349-2

With 4-40 Threaded Inserts 1734348-1 1734348-2 1734355-1 1734355-2 1734350-1 1734350-2

Note: All part numbers are RoHS compliant.

50 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 and HD-22 Slimline Connectors 2 Rows of Soldertails Material and Finish: Housing—94V-0 rated thermoplastic, black Shell—Low carbon steel, nickel plated Contacts—Phosphor bronze or brass Contact Plating—Gold flash on mating area; .000100 [0.00254] min. tin on solder tail area; overall .000050 [0.00127] min. nickel underplate Boardlocks—Brass, tin plated over nickel underplate Threaded Inserts—Brass, nickel plated

9 Position Plug Part Number 1734340-1

HD-20 and HD-22 Slimline Connectors

Technical Documents: Product Specification 108-57541 15 Position VESA Receptacle HD-22 Part Number 1734341-1

1 Row of Soldertails Material and Finish: Housing—94V-0 rated thermoplastic, black Shell—Low carbon steel, nickel plated Contacts—Brass Contact Plating—.000015 [0.00038] min. gold on mating area; .000100 [0.00254] min. tin on solder tail area; overall .000050 [0.00127] min. nickel underplate Boardlocks—Brass, tin plated over nickel underplate Threaded Inserts—Brass, nickel plated

15 Position VESA Receptacle HD-22 Part Number 1734335-1

Technical Documents: Product Specification 108-57541

Note: All part numbers are RoHS compliant.

51 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-22 Right-Angle Posted Subminiature D Connectors

Right-Angle Subminiature D Connectors

Product Facts ■

Flame retardant thermoplastic housing material, UL94V-0 rated

■

Low cost front metal shell design compatible with full metal-shell connectors

■

Integral boardlock versions secure connectors to pc boards prior to soldering

■

Contacts available in platings to satisfy different applications

■

Integral threaded inserts and screwlocks available

■

Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476

HD-22 Front Metal Shell .350 [8.89] PCB Footprint

Plug

Receptacle

52 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-22 Right-Angle Posted Subminiature D Connectors (Continued) Material and Finish: Housing—94V-0 rated thermoplastic, black ▲ VESA Std. 15-position Receptacle Housing Material—Thermoplastic 94V-O blue per VESA Std. Shell—Steel, nickel plated Contacts Pins—Brass Sockets—Phosphor bronze Contact Plating— Gold flash, .000010 [0.00025] or .000030 [0.00076] on mating end, tin on solder tails with overall nickel underplate Boardlocks—Brass, tin plated Female Screwlocks—Brass, nickel plated Threaded Inserts—Brass, nickel plated

± .015 [± 0.38]

± .010 [± 0.25]

± .008 [± 0.20]

.125 ± .020 [3.18 ± 0.50]

.492 ± .015 [12.50 ± 0.38]

4-40 Insert See Table .350 ± .015 [8.89 ± 0.38]

.819 ± .015 [20.80 ± 0.38]

Right-Angle Plug No. of Contact Positions 15

26 44

Product Specification—108-1092 Application Specification— 114-13198

62 78

Dimensions B C

1.212 30.81 1.212 30.81 1.543 39.20 2.089 53.05 2.732 69.40 2.638 67.00

.984 24.99 .984 24.99 1.312 33.32 1.852 47.04 2.500 63.50 2.400 61.00

.582 14.80 .582 14.80 .583 14.81 .593 15.06 .593 15.06 .693 17.60

See customer drawings for printed circuit board layouts.

Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476

Mounting Hardware 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 inserts 4-40 inserts 4-40 screw locks

± .015 [± 0.38]

± .010 [± 0.25]

PCB Mounting Style

Gold Flash

Part Numbers 15µ" Gold

30µ" Gold

board locks

—

5749767-2

5749767-1

board locks

5749768-3

5749768-2

5749768-1

board locks

5749769-3

5749769-2

5749769-1

board locks

5749771-3

5749771-2

5749771-1

board locks

5749639-3

5749639-2

5749639-1

board locks

5749234-3

5749234-2

—

Right-Angle Subminiature D Connectors

Technical Documents:

■

± .008 [± 0.20]

.125 ± .020 [3.18 ± 0.50]

.492 ± .015 [12.50 ± 0.38]

Boardlock 2 Plcs.

.350 ± .015 [8.89 ± 0.38]

.866 ± .015 [22.00 ± 0.38]

Right-Angle Receptacle No. of Contact Positions 15

▲

15 VESA

Dimensions A B C 1.212 30.81 1.212 30.81 1.212 30.81 1.212 30.80 1.543 39.20 1.543 39.20 2.089 53.05 2.089 53.05 2.732 69.40 2.732 69.40 2.638 67.00 2.638 67.00

.984 25.00 .984 25.00 .984 25.00 .984 25.00 1.311 44.32 1.311 44.32 1.852 47.04 1.852 47.04 2.500 63.50 2.500 63.50 2.400 61.00 2.400 61.00

.630 16.00 .630 16.00 .630 16.00 .630 16.00 .593 15.06 .593 15.06 .583 14.81 .583 14.81 .583 14.81 .583 14.81 .693 17.60 .693 17.60

Mounting Hardware 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks

PCB Mounting Style board locks

Part Numbers 15µ" Gold

Gold Flash

30µ" Gold

1-1734530-1 1-1734530-2 1-1734530-3

board locks

1734530-1

1734530-2

board locks

1734344-1

—

board locks

Pending Obs.

1734530-3

. 2-1734344-3 Pending Obs.

board locks

2-5748481-3 2-5748481-2

5748481-5

board locks

2-5748481-5 2-5748481-4

5748481-6

board locks

2-5748482-4 2-5748482-3

5748482-5

board locks

—

. 2-5748482-5

—

board locks

2-5748394-4 2-5748394-3

5748394-5

board locks

2-5748394-6 2-5748394-5

5748394-6

board locks

2-5748483-1 2-5748483-0

5748483-5

board locks

—

. 2-5748483-2

5748483-6

Note: All part numbers are RoHS compliant.

53 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount Post Size—.026 [0.66] Dia.

Plug ± .015

A [± 0.381] ± .010

B [± 0.254] See Table .494±.015 [12.55±0.38] Typ.

With Grounding Indents and Grounding Straps

.026 [0.66] Dia. Contact Typ.

.375±.010 [9.52±0.25] Typ.

With Threaded Insert

Grounding Indent Typ.

Mating Face

.125±.015 [3.18±0.15] Typ. D ± .015

.318±.015 [8.08±0.38] Typ.

E [± 0.381]

See Table

.318 [8.08] Board Mount Footprint

With Fixed Female Screwlock

Material and Finish:

Technical Documents:

Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Product Specification—108-40025 Application Specification— 114-40010 See customer drawings for printed circuit board layouts. ■

Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476 R

■

Certified by Canadian Standards Association, File No. LR 7189

Plug Part Numbers Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

.235 5.97

.733 18.62

1.541 39.14

1.312 33.33

.235 5.97

.733 18.62

2.088 53.04

1.852 47.04

.230 5.84

.738 18.75

2.729 69.32

2.500 63.50

.230 5.84

.740 18.80

Dimensions

Contact Finish (Plating Code) A B A B A B A B

Without Boardlocks With Standard Mounting Holes 5747250-2 — 5747236-2 — 5747238-2 5747238-2 — —

With Threaded Inserts

With Fixed Female Screwlocks

5747250-4 5747250-3 5747236-4 5747236-4 5747238-4 5747238-3 5747252-4 —

5747250-6 — 5747236-6 — 5747238-6 — — —

With Boardlocks With Standard Mounting Holes 5747840-2 — 5747841-2 — 5747842-2 — 5747843-2 —

With Threaded Inserts

With Fixed Female Screwlocks

5747840-4 5747840-3 5747841-4 5747841-3 5747842-4 5747842-3 5747843-4 5747843-3

5747840-6 5747840-5 5747841-6 — 5747842-6 5747842-5 5747843-6 —

Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

54 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia.

Receptacle ± .015

A [± 0.381] ± .010

B [± 0.254]

.494±.015 [12.55±0.38]

With Grounding Straps See Table .026 [0.66] Dia. Typ. .125±.015 [3.18±0.38] Typ.

Mating Face

With Threaded Insert

.243 [6.17] .740±.015 [18.80±0.38] Typ.

.375±.010 [9.53±0.25] .318±.015 [8.08±0.38] Typ.

With Fixed Female Screwlock See Table

Technical Documents:

Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Product Specification—108-40025 Application Specification— 114-40010

Shell Size

No. of Contact Positions

Dimensions A

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.33

2.088 53.04

1.852 47.04

2.729 69.32

2.500 63.50

Contact Finish (Plating Code)

.318 [8.08] Board Mount Footprint

Material and Finish:

Receptacle Part Numbers With Boardlocks With With Fixed With With Fixed Standard Female Threaded Female Mounting Screwlocks Inserts Screwlocks Holes

Without Boardlocks

A B A B A B

With Standard Mounting Holes 5745781-2 — 5745782-2 — 5745783-2 —

5745781-4 5745781-3 5745782-4 — 5745783-4 5745783-3

5745781-6 — 5745782-6 — 5745783-6 5745783-5

5747844-2 — — — 5747846-2 —

5747844-4 5747844-3 5747845-4 5747845-3 5747846-4 5747846-3

5747844-6 5747844-5 5747845-6 5747845-5 5747846-6 5747846-5

5745784-2

5745784-4

5745784-6

—

5747847-4

5747847-6

With Threaded Inserts

Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

55 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia.

Plug ± .015

A [± 0.381] ± .010

B [± 0.254] See Table .494±.015 [12.55±0.38] Typ.

With Grounding Indents and Grounding Straps

With Threaded Insert

.026 [0.66] Dia. Contact Typ.

.375±.010 [9.52±0.25] Typ.

Grounding Indent Typ.

Mating Face

.125±.015 [3.18±0.15] Typ. D .318±.015 [8.08±0.38] Typ.

± .015

E [± 0.381]

See Table

.318 [8.08] Board Mount Footprint

With Fixed Female Screwlock

Material and Finish: Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, compatible with standard wave, vapor phase, and infra-red reflow (SMT) soldering, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

.235 5.97

.733 18.62

2.088 53.04

1.852 47.04

.230 5.84

.738 18.75

Dimensions B D

Contact Finish (Plating Code) A B A B

Plug Part Numbers With Boardlocks With With Fixed Threaded Female Inserts Screwlocks 5788792-1 5788793-1 5788792-2 5788793-2 5788794-1 5788795-1 5788794-2 —

Technical Documents: Product Specification—108-40025 Application Specification— 114-40010

Note: All part numbers are RoHS compliant.

56 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia.

Receptacle ± .015

A [± 0.381] ± .010

B [± 0.254]

.494±.015 [12.55±0.38]

With Grounding Straps See Table .026 [0.66] Dia. Typ. .125±.015 [3.18±0.38] Typ.

Mating Face

With Threaded Insert

.243 [6.17] .740±.015 [18.80±0.38] Typ.

.375±.010 [9.53±0.25] .318±.015 [8.08±0.38] Typ.

With Fixed Female Screwlock See Table

Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, compatible with standard wave, vapor phase, and infra-red reflow (SMT) soldering, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Contact Finish (Plating Code)

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.33

2.088 53.04

1.852 47.04

A B A B A B

2.729 69.32

2.500 63.50

Dimensions A B

.318 [8.08] Board Mount Footprint

Material and Finish:

Receptacle Part Numbers Without Boardlocks With Boardlocks With Fixed With With Fixed Female Threaded Female Screwlocks Inserts Screwlocks 5788803-1 5788796-1 5788797-1 — 5788796-2 5788797-2 — 5788798-1 5788799-1 — 5788798-1 — — 5788800-1 5788801-1 — 5788800-2 5788801-2 —

5788802-1

—

Technical Documents: Product Specification—108-40025 Application Specification— 114-40010

Note: All part numbers are RoHS compliant.

57 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Full Metal-Shell Right-Angle Posted Connectors 454 Mount Post Size—.025 [0.64] Sq.

Receptacle ± .015

A [± 0.381] ± .010

B [± 0.254] .112 [2.84] .494±.015 [12.55±0.38]

Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Contacts (Posted): Pin—Brass Socket—Phosphor bronze Contact Plating: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.025 Sq. Post [0.64] Typ.

.109±.010 Typ. [2.77±0.25]

.274±.015 [6.96±0.38]

.243 [6.17]

Mating Face .269±.010 [6.83±0.25]

± .015

D [± 0.381]

.454±.015 [11.53±0.38] .510±.010 [12.95±0.25]

.120 Dia. [3.05] Typ.

Technical Documents:

.120 Dia. [3.05] Typ.

+.030 [0.762] -0.15 [0.381]

.454 [11.53] Board Mount Footprint

Product Specification—108-40025 Application Specification— 114-40013 See customer drawings for printed circuit board layouts.

Shell Size

No. of Contact Positions

Dimensions B D

1.213 30.81

.984 24.99

.915 23.24

1.541 39.14

1.312 33.33

915 23.24

2.088 53.04

1.852 47.04

.919 23.34

2.729 69.32

2.500 63.50

.919 23.34

E .125 3.18 .220 5.59 .125 3.18 .220 5.59 .125 3.18 .220 5.59 .125 3.18 .220 5.59

Contact Finish (Plating Code) A B

5745438-4 5745438-3

5745438-1

5745439-4

5745439-2

5745440-4

5745440-1

5745441-4

—

Part Number

Notes: 1. All connectors are preloaded with size 20 DF posted contacts; plugs with pin contacts and receptacles with 3. socket contacts. 2. .125 [3.18] post length is recommended for pc board thickness of .093 [2.36] max.; .220 [5.59] post length is recommended for pc board thickness of .125 [3.18] max.

Note: All part numbers are RoHS compliant.

58 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Full Metal-Shell Right-Angle Posted Connectors 454 Mount (Continued) Post Size—.025 [0.64] Sq.

Plug ± .015

A [± 0.381]

± .010

B [± 0.254] .112 [2.84]

Without Grounding Indents

.494±.015 [12.55±0.38]

.025 Sq. Post [0.64] Typ.

.109±.010 Typ. [2.77±0.25]

.274±.015 [6.96±0.38]

Grounding Indents

With Grounding Indents

Grounding Indents

Mating Face

.269±.010 [6.83±0.25]

Material and Finish:

Technical Documents: Product Specification—108-40025 Application Specification— 114-40013

± .015

.454±.015 [11.53±0.38]

.510±.010 [12.95±0.25]

D [± 0.381]

.120 Dia. [3.05] Typ.

Shell Size

No. of Contact Positions

Dimensions C

1.213 30.81

.984 24.99

.235 5.97

.915 23.24

1.541 39.14

1.312 33.33

.235 5.97

.915 23.24

2.088 53.04

1.852 47.04

.230 5.84

.919 23.34

2.729 69.32

2.500 63.50

.230 5.84

.919 23.34

E .125 3.18 .220 5.59 .125 3.18 .220 5.59 .125 3.18 .220 5.59 .125 3.18 .220 5.59

+.030 [0.762] -.015 [0.381]

A B

Part Numbers With Grounding Indents 5745434-8 —

—

5745435-8

—

5745436-3

5745437-8

5745437-3

Contact Finish (Plating Code)

.454 [11.53] Board Mount Footprint

Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Contacts (Posted): Pin—Brass Socket—Phosphor bronze Contact Plating: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Note: All part numbers are RoHS compliant.

59 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 478 Mount Post Size—.026 [0.66] Dia.

Plug ± .015

A [± 0.381] ± .010

B [± 0.254] See Table .494±.0.15 [12.55±0.381] Typ.

With Grounding Indents and Grounding Straps

See Table .026 [0.66] Dia. Contact Typ.

With Threaded Insert

.125±..015 [3.18±0.38] Typ.

Grounding Indent Typ.

Mating Face

With Fixed Female Screwlock

.889±..015 [22.58±0.38]

.534±.0.10 [13.56±0.25] Typ. .478±..015 [12.14±0.38] Typ.

Material and Finish:

.478 [12.14] Board Mount Footprint

No. of Contact Positions

Dimensions B

1.213 30.81 2.088 53.04

.984 24.99 1.852 47.04

.235 5.97 .230 5.84

Technical Documents: Product Specification—108-40025 Application Specification— 114-40010 See customer drawings for printed circuit board layouts.

Contact Finish (Plating Code)

Plug Part Number With Boardlocks With With Fixed Threaded Female Inserts Screwlocks

5747848-4

—

5747850-6

Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. Notes: 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

60 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 478 Mount (Continued) Post Size—.026 [0.66] Dia.

Receptacle

± .015

A [± 0.381] ± .010

B [± 0.254]

With Grounding Straps

.494±.015 [12.55±0.38] See Table

.026 [0.66] Dia. Typ.

With Threaded Insert Mating Face .243 [6.17] .478±.015 [12.14±0.38] Typ.

.534±.010 [13.56±0.25] Typ.

.902±.015 [22.92±0.38] Typ.

With Fixed Female Screwlock

Material and Finish:

.125±.015 [3.18±0.38] Typ.

See Table

Technical Documents: Product Specification—108-40025 Application Specification— 114-40010

Shell Size

No. of Contact Positions

Notes: 1. 2. 2. 3.

Dimensions A B 1.213 30.81

.984 24.99

Contact Finish (Plating Code) A

.478 [12.14] Board Mount Footprint

Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Receptacle Part Numbers Without Boardlocks With Boardlocks With With Threaded Threaded Inserts Inserts 5747418-4

5747852-4

All receptacle connectors are preloaded with size 20 DF posted socket contacts. Recommended pc board thickness is .062 [1.58] for connectors with boardlocks and .093 [2.36] max. for all others. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

61 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Full Metal-Shell Right-Angle Posted Connectors 545 Mount Post Size—.025 [0.64] Sq.

Plug ± .015

A [± 0.381] ± .010

B [± 0.254]

± .015

C [± 0.381]

Without Grounding Indents

.025 [6.35] Sq. Post Typ. Grounding Indents See Table

Mating Face

With Grounding Indents .600±.010 [15.24±0.25] Typ.

.120 [3.05] Dia. Typ.

± .015

.545±.015 [13.84±0.38] (Mount)

E [± 0.381]

.120 [3.05] Dia. Typ.

With 4-40 Female Screwlocks

.125

+.030 -.015

[3.18

+0.76 -0.38

]

With Standard Mounting Screws

Material and Finish:

.545 [13.84] Board Mount Footprint

Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Female Screwlock—Steel, zinc plated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.545±.015 [13.84±0.38] (Mount)

± .015

E [± 0.381]

.125

+.030 -.015

[3.18

+0.76 -0.38

]

With 4-40 Female Screwlocks

Technical Documents: Product Specification—108-40025 Application Specification— 114-40013 See customer drawings for printed circuit board layouts.

Shell No. of Size Contact Pos.

Dimensions A

Contact Finish (Plating Code)

Plug Part Numbers Without Grounding With Grounding Indents Indents With Standard With Standard With Female Mounting Screws* Mounting Screws Screwlocks

1.213 .984 .494 .235 1.025 30.81 24.99 12.55 5.99 26.04

5745351-2

5745351-4

5747197-4

1.541 1.312 .494 .235 1.025 39.14 33.33 12.55 5.99 26.04

A B

— 5745352-1

5745352-4 —

— —

—

5747022-2

—

5745354-4

—

2.088 53.04 2.729 69.32 2.635 66.93

—

5745355-4

5747497-4

1.852 .494 .230 1.029 47.04 12.55 5.84 26.14 2.500 .494 .230 1.029 63.50 12.55 5.84 26.14 2.406 .605 .230 1.149 61.11 15.37 5.84 29.19

*These plugs can be made available with female screwlocks, consult TE. Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .093 [2.36] max. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

62 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Full Metal-Shell Right-Angle Posted Connectors 545 Mount (Continued) Post Size—.025 [0.64] Sq.

Receptacle ± .015

A [± 0.381]

± .010

B [± 0.254]

± .015

C [± 0.381]

.025 [6.35] Sq. Post Typ.

Mating Face

.243 [6.17]

With 4-40 Female Screwlocks .600±.010 [15.24±0.25] Typ.

Material and Finish:

.120 [3.05] Dia. Typ.

Technical Documents: Product Specification—108-40025 Application Specification— 114-40013

.120 [3.05] Dia. Typ.

Shell Size

No. of Contact Positions

Contact Finish (Plating Code)

1.213 30.81

.984 24.99

.494 12.55

1.033 26.24

1.541 39.14 2.088 53.04 2.729 69.32

1.312 33.33 1.852 47.04 2.500 63.50

.494 12.55 .494 12.55 .494 12.55

Dimensions

2.635 66.93

2.406 61.11

.605 15.37

.125

+.030 -.015

[3.18

+0.76 -0.38

]

.545 [13.84] Board Mount Footprint

Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Female Screwlock—Steel, zinc plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.545±.015 [13.84±0.38] (Mount)

Receptacle Part Numbers

A B

With Standard Mounting Screws 5745112-2 —

With Female Screwlocks 5747020-2 5747020-1

1.033 26.24 1.033 26.24 1.033 26.24

5745113-2

5747021-2

5745114-2

5745536-2

5745115-2

—

1.153 29.29

A B

5745116-2 5745116-1

5747193-2 5747193-1

Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .093 [2.36] max. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

63 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 590 Mount Post Size—.026 [0.66] Dia.

Plug ± .015

A [± 0.381] ± .010

B [± 0.254] See Table

.494±.015 [12.55±0.38] Typ.

With Grounding Indents and Grounding Straps

.026 [0.66] Dia. Contact Typ.

Mating Face

Grounding Indent Typ. D

With Threaded Insert

.315±.010 [8.00±0.25] Typ.

.590±.015 [14.99±0.38] Typ.

± .015

E [± 0.381]

See Table

.125±.015 [3.18±0.38] Typ.

.590 [14.99] Board Mount Footprint

With Fixed Female Screwlock

Material and Finish:

Technical Documents:

Product Specification—108-40025 Application Specification— 114-40010

Contact Finish (Plating Code)

Plug Part Numbers Without Boardlocks With Boardlocks With With With Fixed Threaded Threaded Female Inserts Inserts Screwlocks 5745990-4 5747832-4 5747832-6 5745990-3 5747832-3 —

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

.235 5.97

.965 24.51

A B

5747833-6

5745994-4

5747834-4

5747834-6

.965 24.51 .970 24.64 .972 24.69

5747833-4

.235 5.97 .230 5.84 .230 5.84

—

1.312 33.33 1.852 47.04 2.500 63.50

1.541 39.14 2.088 53.04 2.729 69.32

—

5747835-4

5747835-6

Dimensions B D

Note: All part numbers are RoHS compliant.

64 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Right-Angle Posted Connectors 590 Mount (Continued) Post Size—.026 [0.66] Dia.

Receptacle ± .015

A [± 0.381] ± .010

B [± 0.254]

.494±.015 [12.55±0.38] See Table .026 [0.66] Dia. Typ.

With Grounding Straps

With Threaded Insert

Mating Face .243 [6.17] .315±.010 [8.00±0.25]

.590±.015 [14.99±0.38]

.975±.015 [24.77±0.38]

With Fixed Female Screwlock See Table

Material and Finish: .125±.015 [3.18±0.38]

Shell Size

No. of Contact Positions

Dimensions A B

Technical Documents: Product Specification—108-40025 Application Specification— 114-40010

1.213 30.81 1.541 39.14

Contact Finish (Plating Code) A

5745988-4

2.088 53.04

1.852 47.04

2.729 69.32

2.500 63.50

Notes: 1. 2. 2. 3.

Receptacle Part Numbers Without Boardlocks With Boardlocks With With Fixed With With Fixed Threaded Female Threaded Female Inserts Screwlocks Inserts Screwlocks

.984 24.99 1.312 33.33

A B

.590 [14.99] Board Mount Footprint

Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlocks—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

5745988-6

5747836-4

5747836-6

5745984-4

—

5747837-4

—

— 5745992-3

5745992-6 —

5747838-4 5747838-3

5747838-6 —

5745996-4

—

5747839-4

—

Note: All part numbers are RoHS compliant.

65 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount Receptacle—With Boardlocks

With Threaded Insert

.500±.015 [12.70±0.38] Typ.

With Threaded Insert .243 [6.17]

±.015

A [±0.381]

±.010

.473±.015 [12.01±0.38]

B [±0.254] See Table .452±.015 [11.48±0.38]

.395±.010 [10.03±0.25]

With Fixed Female Screwlock

.125±.020 [3.18±0.51] Typ.

Boardlock 2 Plc.

Material and Finish: Mating Face

.318 [8.08] Board Mount Footprint

Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlock—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated

.375±.015 [9.52±0.381] Typ. Position 1

Technical Documents: Product Specification—108-1226 Application Specification— 114-40027 See customer drawings for printed circuit board layouts.

Shell Size

No. of Contact Positions

Dimensions A

1.222 31.04 2.090 53.09

.984 24.99 1.852 47.04

Contact Finish (Plating Code)

Part Numbers With With Fixed Threaded Female Inserts Screwlocks

—

5748979-1

5748901-1

5748981-1

Consult TE for availability. Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

66 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount (Continued) Plug

.500±.015 [12.70±0.38] Typ.

.473±.015 [12.01±0.38] ± .015

With Threaded Insert

A [± 0.381]

± .010

#4-40 Threaded Insert, 2 Plc.

B [± 0.254]

.236 [5.99]

Material and Finish: Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Boardlock—Copper alloy, tin plated Pin Contacts (Posted)—Copper alloy, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—.000010 [0.00025] min. gold on mating end, tin on termination end, with entire contact nickel underplated

.452±.015 [11.48±0.38]

.395±.010 [10.03±0.25]

.125±.020 [3.18±0.51]

Boardlock 2 Plc. See Table

Mating Face

.375±.015 [9.521±0.38] Typ. Position 1

Technical Documents: Product Specification—108-1226 Application Specification— 114-40027 See customer drawings for printed circuit board layouts.

No. of Contact Positions

Dimensions A B 1.550 39.37 2.090 53.09

1.312 33.32 1.852 47.04

Contact Finish (Plating Code)

.318 [8.08] Board Mount Footprint

Shell Size

Part Numbers With Threaded Inserts With Without Boardlocks Boardlocks

5748904-1

—

5748865-3

Consult TE for availability. Notes: 1. All plug connectors are preloaded with size 20 DF posted pin contacts. 2. Recommended pc board thickness is .062 [1.58]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

67 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Right-Angle Posted Connectors 318 Mount (Continued) Post Size—.026 [0.66] Dia.

Receptacle—Without Boardlocks

±.015

±.010

A [±0.381]

B [±0.254]

#4-40 Threaded Insert 2 Plc.

.452±.015 [11.48±0.38]

With Standard Mounting Holes .026 [0.66] Dia. Post Typ.

With Threaded Insert Mating Face .243 [6.17] .375 [9.53±0.381] Typ. ±0.15

With Fixed Female Screwlock

.062 [1.58] R Typ.

.125

[

3.18

Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Zinc, chromate coated Female Screwlocks—Zinc, chromate coated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.318 [8.08] Board Mount Footprint

.740±.015 [18.80±0.38]

.318±.015 [8.07±0.38]

Technical Documents: Product Specification—108-40025 Application Specification— 114-40015 See customer drawings for printed circuit board layouts.

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.32

2.088 53.04

1.852 47.04

Dimensions A B

+.020 -.015 +0.76 -0.51

]

Part Numbers

Contact Finish (Plating Code)

With Threaded Inserts

With Fixed Female Screwlocks

With .125 [3.18] Mounting Holes

A B A B A B

5745394-2 — — — 5745392-2 —

5745395-2 — 5745396-2 — 5745397-2 —

— 5745131-1 5745396-2 — 5745132-2 —

Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .093 [2.36]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

68 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount Receptacle—With Boardlocks .440±.015 [11.18±0.38] Typ.

.243 [6.17]

±.015

A [±0.381]

±.010

B [±0.254]

See Table

.745±.015 [18.92±0.38]

With Threaded Insert .452±.015 [11.48±0.38]

.395±.010 [10.03±0.25]

.125±.020 [3.18±0.51] Typ.

Boardlock 2 Plc.

With Fixed Female Screwlock

Material and Finish: Housing—94V-0 rated thermoplastic, black Eyelets—Brass, tin plated Threaded Inserts—Zinc Female Screwlock—Zinc Boardlock—Copper alloy, tin plated Socket Contacts (Posted)— Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Technical Documents:

See customer drawings for printed circuit board layouts.

.315±.015 [8.00±0.381] Typ.

Position 1

Shell Size

No. of Contact Positions

Dimensions A B 1.213 30.81 2.088 53.04

.984 24.99 1.852 47.04

Contact Finish (Plating Code)

Part Numbers With With Fixed Threaded Female Inserts Screwlocks

5748907-2

—

5748909-1

5748989-1

.590 [14.99] Board Mount Footprint

Product Specification—108-1226 Application Specification— 114-40027

Mating Face

Notes: 1. All receptacle connectors are preloaded with size 20 DF posted socket contacts. 2. Recommended pc board thickness is .062 [1.58]. 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

69 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount (Continued) Post Size—.026 [0.66] Dia.

Receptacle—Without Boardlocks ±.015

A [±0.381] ±.010

B [±0.254]

.452±.015 [11.48±0.38] See Table .026 Post [0.66] Dia. Typ.

With Threaded Insert Mating Face .243 [6.17]

With Female Screwlock

.530 [13.46] Typ.

.125 [3.18] Dia. 2 Holes

Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Zinc, chromate coated Female Screwlocks—Zinc, chromate coated Socket Contacts (Posted)—Phosphor bronze, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.590 [14.99] Board Mount Footprint

]

Part Numbers

A B A B A B

5747459-4 5747459-3 5747460-4 5747460-3 5747461-4 5747461-3

5747459-6 5747459-5 5748948-1 5747460-5 5747461-6 5747461-5

2.500 63.50

5747462-4

5747462-6

5747462-2

2.406 61.11

A B

— —

5206973-1 5206973-2

1.213 30.81

.984 24.99

Product Specification—108-40025 Application Specification— 114-40015

1.541 39.14

1.312 33.32

2.088 53.04

1.852 47.04

See customer drawings for printed circuit board layouts.

2.729 69.32

Notes: 1. 2. 3. 4.

+0.76 -0.51

With .125 [3.18] Mounting Holes 5747459-2 5747459-1 5747460-2 5747460-1 5747461-2 5747461-1

Dimensions A B

2.635 66.93

[3.18

With Fixed Female Screwlocks

+.020 -.015

With Threaded Inserts

No. of Contact Positions

.125

Contact Finish (Plating Code)

Shell Size

Technical Documents:

.972±.015 [24.69±0.38] See note 4

.590±.015 [14.99±0.38]

All receptacle connectors are preloaded with size 20 DF posted socket contacts. Recommended pc board thickness is .093 [2.36] max. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Dimension is 1.120 [28.45] for size 5 d-subs.

Note: All part numbers are RoHS compliant.

70 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Right-Angle Posted Connectors 590 Mount (Continued) Post Size—.026 [0.66] Dia.

Plug—Without Boardlocks ±.015

±.010

A [±0.381]

B [±0.254]

.452±.015 [11.48±0.38] See Table .026 [0.66] Dia. Post Typ.

With Threaded Insert Mating Face .230±.006 [5.84±0.15]

With Female Screwlocks

.530±.015 [13.46±0.381] .125 [3.18] Dia. 2 Holes

Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Zinc, chromate coated Female Screwlocks—Zinc, chromate coated Pin Contacts (Posted)—Brass, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Technical Documents:

See customer drawings for printed circuit board layouts.

.125

+.020 -.015

[3.18

+0.76 -0.51

]

Part Numbers

Contact Finish (Plating Code)

With Threaded Inserts

With Fixed Female Screwlocks

.984 24.99

A B

5747467-4 —

— —

With .125 [3.18] Mounting Holes 5747467-2 5747467-1

1.541 39.14

1.312 33.32

5748872-1

5748952-1

5747468-2

2.090 53.09

1.852 47.04

A B

5748873-1 —

5748953-1 —

5748826-1 5748826-2

2.729 69.32

2.500 63.50

—

5747470-2

2.635 66.93

2.406 61.11

A B

— —

5206971-1 5206971-2

Shell Size

No. of Contact Positions

1.213 30.81

Notes: 1. 2. 3. 4.

Dimensions A B

.590 [14.99] Board Mount Footprint

Product Specification—108-40025 Application Specification— 114-40015

.968±.015 [24.59±0.38] See note 4

.590±.015 [14.99±0.38]

All plug connectors are preloaded with size 20 DF posted pin contacts. Recommended pc board thickness is .093 [2.36] max. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Dimension is 1.115 [28.32] for size 5 d-subs, GPL244.

Note: All part numbers are RoHS compliant.

71 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Right-Angle Mounting Connectors — European Standard Footprint

Material and Finish:

Plug with Boardlocks — Solder Termination

Front Shell—Steel, tin plated Housing—Black glass-filled polyester Flammability—UL 94V-0 Contact Material— Pin—Phosphor bronze Socket—Phosphor bronze Contact Area Plating—0.76µm Gold Current Rating—6A max. Insulation Resistance— 5000 MΩ min. Dielectric Strength—1000V AC min. Temperature Rating— –55°C to +105°C

No of Ways 9 15 25 37

3mm Hole 338168-2 338169-2 338170-2 338171-2

4-40 Inserts 1-338168-2 1-338169-2 1-338170-2 1-338171-2

4-40 Screwlocks 3-338168-2 3-338169-2 3-338170-2 3-338171-2

M3 Inserts 2-338168-2 2-338169-2 2-338170-2 2-338171-2

M3 Screwlocks 4-338168-2 4-338169-2 4-338170-2 4-338171-2

4-40 Screwlocks 3-106505-2 3-106506-2 3-106507-2 3-106508-2

M3 Inserts 2-106505-2 2-106506-2 2-106507-2 2-106508-2

M3 Screwlocks 4-106505-2 4-106506-2 4-106507-2 4-106508-2

4-40 Screwlocks 8-338168-2 8-338169-2 8-338170-2 8-338171-2

M3 Inserts 7-338168-2 7-338169-2 7-338170-2 7-338171-2

M3 Screwlocks 9-338168-2 9-338169-2 9-338170-2 9-338171-2

4-40 Screwlocks 8-106505-2 8-106506-2 8-106507-2 8-106508-2

M3 Inserts 7-106505-2 7-106506-2 7-106507-2 7-106508-2

M3 Screwlocks 9-106505-2 9-106506-2 9-106507-2 9-106508-2

Socket with Boardlocks — Solder Termination No of Ways 9 15 25 37

3mm Hole 106505-2 106506-2 106507-2 106508-2

4-40 Inserts 1-106505-2 1-106506-2 1-106507-2 1-106508-2

Plug without Boardlocks — Solder Termination No of Ways 9 15 25 37

3mm Hole 5-338168-2 5-338169-2 5-338170-2 5-338171-2

4-40 Inserts 6-338168-2 6-338169-2 6-338170-2 6-338171-2

Socket without Boardlocks — Solder Termination 3mm Hole 5-106505-2 5-106506-2 5-106507-2 5-106508-2

4-40 Inserts 6-106505-2 6-106506-2 6-106507-2 6-106508-2

Right-Angle Mounting Connectors

No of Ways 9 15 25 37

Note: All part numbers are RoHS compliant.

72 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Right-Angle Mounting Connectors — Eurostyle Footprint

Material and Finish:

Plug with Boardlocks — Solder Termination

Front Shell—Steel, tin plated Housing—Grey thermoplastic PBTP Flammability—UL 94V-0 Contact Material— Pin—Copper alloy Socket—Copper alloy Contact Area Plating—Nickel/Gold (>250 mating cycles) Current Rating—2.2A Insulation Resistance— 5000 MΩ min. Dielectric Strength—1000V AC Temperature Rating— –55°C to +125°C

No of Ways 9 15 25 37

3mm Hole 5-1393480-9 6-1393480-0 On Enquiry On Enquiry

4-40 Inserts 8-1393480-5 8-1393480-6 8-1393480-7 8-1393480-8

4-40 Screwlocks 1393481-5 3-1392010-3 1393481-6 3-1392010-4

M3 Inserts 7-1393480-4 7-1393480-5 7-1393480-6 7-1393480-7

M3 Screwlocks 9-1393480-4 9-1393480-5 9-1393480-6 On Enquiry

4-40 Screwlocks 9-1393480-9 1393481-1 1393481-2 3-1392010-7

M3 Inserts 6-1393480-7 6-1393480-8 6-1393480-9 7-1393480-0

M3 Screwlocks 9-1393480-0 9-1393480-1 9-1393480-2 On Enquiry

4-40 Screwlocks 5-1393480-2 5-1393480-3 5-1393480-4 3-1392010-5

M3 Inserts 3-1393480-2 3-1393480-3 2-1392010-8 3-1392010-6

M3 Screwlocks On Enquiry On Enquiry On Enquiry On Enquiry

4-40 Screwlocks 4-1393480-7 4-1393480-8 4-1393480-9 5-1393480-0

M3 Inserts 2-1393480-8 2-1393480-9 3-1393480-0 3-1392010-8

M3 Screwlocks On Enquiry On Enquiry On Enquiry On Enquiry

Socket with Boardlocks — Solder Termination No of Ways 9 15 25 37

3mm Hole 5-1393480-5 5-1393480-6 5-1393480-7 On Enquiry

4-40 Inserts 8-1393480-1 8-1393480-2 8-1393480-3 8-1393480-4

Plug without Boardlocks — Solder Termination No of Ways 9 15 25 37

3mm Hole 2-1393480-1 2-1393480-2 2-1393480-3 2-1393480-4

4-40 Inserts 4-1393480-0 4-1393480-1 4-1393480-2 4-1393480-3

Socket without Boardlocks — Solder Termination No of Ways 9 15 25 37

3mm Hole 1-1393480-7 1-1393480-8 1-1393480-9 2-1393480-0

4-40 Inserts 3-1393480-6 3-1393480-7 3-1393480-8 3-1393480-9

Right-Angle Mounting Connectors

Note: All part numbers are RoHS compliant.

73 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Standard Density Press Fit Termination, Right-Angle Mounting

Standard Density Press Fit Termination, Right-Angle Mounting — European Standard Footprint

Material and Finish:

Plug with Boardlocks — Press Fit Termination

Front Shell—Steel, tin plated Housing—Black thermoplastic PBTP/PPS Flammability—UL 94V-0 Contact Material— Pin—Copper alloy Socket—Copper alloy Contact Area Plating—Nickel/Gold (>250 mating cycles) Current Rating—2.2A Insulation Resistance— 5000 MΩ min. Dielectric Strength—1000V AC Temperature Rating— –55°C to +125°C

No of Ways 9 15 25 37

3mm Hole — — — —

4-40 Inserts 3-1393481-2 3-1393481-3 3-1393481-4 2-1392010-7

4-40 Screwlocks 3-1393481-8 3-1393481-9 2-1393497-7 4-1393481-0

M3 Inserts 2-1393481-5 2-1393481-6 2-1393481-7 2-1393481-8

M3 Screwlocks On Enquiry On Enquiry On Enquiry On Enquiry

4-40 Screwlocks 3-1393481-6 2-1393497-4 2-1393497-5 2-1393497-6

M3 Inserts 2-1393481-1 2-1393481-2 2-1393481-3 2-1393481-4

M3 Screwlocks On Enquiry On Enquiry On Enquiry On Enquiry

4-40 Screwlocks 3-1393482-0 3-1393482-2 3-1393482-4 3-1393482-5

M3 Inserts 1-1393482-4 3-1393497-0 1-1393482-5 3-1393497-1

M3 Screwlocks 2-1393482-1 4-1483489-2 On Enquiry On Enquiry

4-40 Screwlocks 2-1393482-2 2-1393482-4 2-1393482-6 2-1393482-8

M3 Inserts 1-1393482-2 1-1393482-3 9-1393487-2 2-1393497-9

M3 Screwlocks 2-1393482-0 On Enquiry On Enquiry On Enquiry

Socket with Boardlocks — Press Fit Termination No of Ways 9 15 25 37

3mm Hole — — — —

4-40 Inserts 2-1393481-9 3-1393481-0 3-1393481-1 2-1392010-6

Standard Density Press Fit Termination, Right-Angle Mounting — Eurostyle Footprint

Material and Finish:

Plug with Boardlocks — Press Fit Termination

No of Ways 9 15 25 37

3mm Hole — — — —

4-40 Inserts On Enquiry On Enquiry On Enquiry On Enquiry

Socket with Boardlocks — Press Fit Termination No of Ways 9 15 25 37

3mm Hole — — — —

4-40 Inserts 1-1393482-6 1-1393482-8 3-1392010-9 4-1392010-0

Note: All part numbers are RoHS compliant.

74 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Subminiature D Connectors for Cable Mounting This guide illustrates the preferred range of Subminiature D Connectors for cable mounting.

Please refer to our general catalogs or our website www.te.com for details of additional ranges, connec-

Plug Connector Housing

Socket Connector Housing

tor styles, plating options and performance levels.

Standard Density Crimp Termination Subminiature D Connectors for Cable Mounting

Connector Housings Material and Finish: Front Shell—Steel, tin plated Housing—Black glass-filled thermoplastic Flammability—UL 94V-0 Current Rating—3.7A max. Insulation Resistance— 5000 MΩ min. Dielectric Strength—1000V AC min. Temperature Rating— –55°C to +105°C

No of Ways 9 15 25 37 50

Part Number 167292-1 167293-1 167294-1 167295-1 167296-1

No of Ways 9 15 25 37 50

Part Number 164531-4 164532-4 164533-4 164534-4 164535-4

Crimp Contacts

Application Tooling

Material and Finish: Contact Material— Pin—Brass Socket—Phosphor bronze Contact Area Plating—0.76µm Gold Additional contacts on page 105

Male Contact for Plug Connector Housing Wire Size 20-24 AWG 24-28 AWG

Reel of 12500 Contacts (1) 166053-1 166054-1

Reel of 500 Contacts (2) 5-166053-1 5-166054-1

Bag of 100 Loose Contacts (3) 166293-1 166294-1

Female Contact for Socket Connector Housing Wire Size 20-24 AWG 24-28 AWG

Reel of 12500 Contacts (1) 166051-1 166052-1

Reel of 500 Contacts (2) 5-166051-1 5-166052-1

Bag of 100 Loose Contacts (3) 166291-1 166292-1

(1) Reel of 12500 Contacts Use applicator Part Number 1238049 with suitable press. (2) Reel of 500 Contacts Use Mini Reel-Fed CERTI-LOK (Hand tools for applying and/or extracting electrical connectors) Part Number 169424-1 (3) Loose Piece Contacts Premium: Use CERTI-CRIMP II (Hand compression electrical connector crimping tools) — Part Number 91503-1 Commercial: Use SDE die — Part Number 58448-2 with suitable ancillary equipment Insertion / Extraction Tool Use Part Number 1579007-9

Standard Density Solder Cup Termination Industrial Material and Finish: Front Shell—Steel, tin plated Housing—Grey thermoplastic PBTP Flammability—UL 94V-0 Contact Material—Copper alloy Contact Area Plating— Nickel/Pd/Gold (>250 mating cycles) Current Rating—3A Insulation Resistance— 5000 MΩ min. Dielectric Strength—1000V AC min. Temperature Rating— –55°C to +125°C

Plug Connector No of Ways 9 15 25 37

Socket Connector Part Number 3-1393483-8 3-1393483-9 4-1393483-0 4-1393483-1

No of Ways 9 15 25 37

Part Number 4-1393483-7 4-1393483-8 4-1393483-9 5-1393483-0

Note: All part numbers are RoHS compliant.

75 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Straight Posted Connectors

HD-20 Straight Posted Connectors

Product Selection Guide Connector Density

Post Style

Type

HD-20

Plugs and Receptacles

Straight

Style and Shell Finish

No. of Contact Positions

Mating Hardware

Full Metal-Shell With and Without Grounding Indents, Tin Plated (pgs. 78 and 79)

9 15 25 37 50

Front Metal-Shell With and Without Grounding Indents (pgs. 80 and 81)

All-Plastic (pgs. 82-85)

9 15 25 37

9 15 25 37 50

ACTION PIN Plugs and Receptacles

Front Metal-Shell Tin Plated (pgs. 87 and 88)

All-Plastic (pg. 89)

Receptacles

9 15 25 37

9 15 25 37 50

HD-22 Plugs and Receptacles

Straight

Front Metal-Shell With Grounding Indents, Nickel Plated (pg. 86)

15 26 44 62 78

Post Length

.120 [3.05] Dia. Holes

Contact Plating (Mating Area/ Solder Tails) Duplex (.000030 [0.00076] Gold/Tin)

Clinch Nuts

Duplex (Gold Flash/ Tin)

.188 [4.78]

Duplex (.000030 [0.00076] Gold/Tin)

.125 [3.18]

.120 [.318] Dia. Holes Threaded Inserts Retention Inserts Female Screwlocks .120 [3.05] Dia. Holes Threaded Inserts Female Screwlocks .120 [3.05] Dia. Holes

Threaded Inserts Female Screwlocks .120 [3.05] Dia. Holes

.125 [3.18] High

Duplex (Gold Flash/ Tin) Duplex (.000030 [0.00076] Gold/Tin) Duplex (Gold Flash/ Tin) Duplex (.00030 [0.00076] Gold/Tin)

Threaded Inserts Female Screwlocks .120 [3.05] Dia. Holes

Profile

.170 [4.32]

Medium

.250 [6.35] .125 [3.18] .170 [4.32]

Medium

.250 [6.35]

.228 [5.79]

Medium

.228 [5.79]

Low/High

.125 [3.18]

Medium

Duplex (Gold/Tin) Duplex (.000030 [0.00076] Gold Flash/Tin) Duplex (.000010 [0.000254] Gold Flash/Tin)

Threaded Inserts

Duplex (.000030 [0.00076] Gold/Tin) Duplex (.000015 [0.00038] Gold/Tin)

Female Screwlocks

Duplex (Gold Flash/Tin)

76 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Straight Posted Connectors (Continued) Product Facts

■

Flame retardant thermoplastic housing material, UL 94V-0 rated

■

HD-20 straight posted connectors are available in 9, 15, 25, 37 and 50 positions (Shell Sizes 1 thru 5) HD-20 straight posted connectors in Full Metal-Shell, Front Metal-Shell and All-Plastic versions

■

HD-20 connectors with ACTION PIN contacts are available in low, medium and high profiles with integral standoffs

■

Choice of contact platings

■

Integral boardlock feature secures connector to pc board prior to soldering

■

Connectors are intermateable with any size 20 or 22 subminiature D connectors dimensionally complying with MIL-C-24308

■

Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476

Section Contents Straight Posted Connectors HD-20 Full Metal-Shell Straight Posted Connectors .................................78, 79 HD-20 Front Metal-Shell Straight Posted Connectors .................................80, 81 HD-20 All-Plastic Straight Posted Connectors .........82-85 HD-22 Subminiature D Connectors ...............................86 HD-20 Front Metal-Shell Straight Posted Connectors with ACTION PIN Contacts...............87, 88 HD-20 All-Plastic Straight Posted Connectors with ACTION PIN Contacts ........................................89

Straight Posted Connectors

■

Various straight posted connectors offer a choice of through-holes, 4-40 threaded inserts or 4-40 fixed female screwlocks

■

ACTION PIN contact connectors for both .093 [2.36] and .062 [1.58] min. thick pc board application

■

CSA Certified, File No. LR 16455 HD-20 Products

77 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Full Metal-Shell Straight Posted Connectors Plug

±.015

±.010

A [±0.381]

B [±0.254] .120 [3.05] Dia. Typ.

±.015

C [±0.381]

Straight Posted Connectors

Without Grounding Indents

Mating Face

.426±.010 [10.82±0.25]

.230±.006 [5.84±0.15]

.689±.015 [17.50±0.38]

±.030

D [±0.762]

With Grounding Indents

.025 [0.64] Sq. Post Typ.

Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Pin Contacts (Posted)—Brass, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated

Technical Documents: Product Specification—108-40025

See customer drawings for pcb layouts.

Shell Size

No. of Contact Positions

Dimensions B C

1.213 30.81

.984 24.99

.494 12.55

1.541 39.14

1.312 33.33

.494 12.55

2.088 53.04

1.852 47.04

.494 12.55

2.729 69.32

2.500 63.50

.494 12.55

2.635 66.93

2.406 61.11

.605 15.37

*D*

Contact Finish (Plating Code)

Plug Part Numbers Without With With Grounding Grounding Clinch Indents Indents Nuts — 5745410-1 5749014-1 5745182-2 — —

.125 3.18

A B

.188 4.78 .125 3.18

—

5745410-7

—

5745411-1

—

.125 3.18

A B

— 5745186-2

5745412-1 —

5745959-1 —

.188 4.78 .125 3.18 .125 3.18 .188 4.78

—

5745412-7

—

5745413-1

—

5745414-1

—

5745414-7

—

*.125 [3.18] post length is for recommended pc board thickness of .062-.093 [1.58-2.36] max.; .188 [4.78] post length is for recommended pc board thickness of .125 [3.18]. Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. Special loading of contacts can be arranged upon request. 3. Longer post lengths available, consult TE.

Note: All part numbers are RoHS compliant.

78 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Full Metal-Shell Straight Posted Connectors (Continued) Receptacle

±.015

A [±0.381]

±.010

B [±0.254] See Table ±.015

C [±0.381]

Straight Posted Connectors

Mating Face

.429±.015 [10.90±0.38]

.243 [6.17] .696±.015 [17.68±0.38]

±.030

D [±0.762]

With Clinch Nuts .025 Post [0.64] Sq. Typ.

Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Clinch Nuts—Steel, zinc plated Socket Contacts (Posted)— Phosphor bronze, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated

Technical Documents:

See customer drawings for pcb layouts.

Shell Size

No. of Contact Positions

Dimensions A

*D*

Product Specification—108-40025 1

1.213 30.81

1.541 39.14

.984 24.99

.494 12.55

1.312 33.33

.494 12.55

2.088 53.04

1.852 47.04

.494 12.55

2.729 69.32

2.500 63.50

.494 12.55

2.635 66.93

2.406 61.11

.605 15.37

Contact Finish (Plating Code)

Receptacle Part Numbers With With .120 [3.05] Clinch Mounting Nuts Holes

A B A B A B

5745183-1 5745183-2 5745183-7 — 5745185-1 —

.188 4.78

5745185-7

—

.125 3.18

A B A B

5745187-1 — 5745187-7 5745187-8

5745886-1 5745886-2 — —

5745189-1

5747315-1

5745189-7

—

5745191-1

5747302-1

5745191-7

—

.125 3.18 .188 4.78 .125 3.18

.188 4.78 .125 3.18 .188 4.78 .125 3.18 .188 4.78

5747190-2 5747190-1 5747190-4 — 5745820-1 5745820-2

*.125 [3.18] post length is for recommended pc board thickness of .062-.093 [1.58-2.36] max.; .188 [4.78] post length is for recommended pc board thickness of .093-.125 [2.36-3.18]. Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. Special loading of contacts can be arranged upon request. 3. Longer post lengths available, consult TE. Note: All part numbers are RoHS compliant.

79 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Straight Posted Connectors Plug See Table

.494±.015 [12.55±0.38]

±.010

With Grounding Indents

B [±0.254] ±.015

Straight Posted Connectors

A [±0.381]

With Threaded Insert Mating Face .236±.010 [5.99±0.25]

.230±.006 [5.84±0.15]

With Fixed Female Screwlock

+.020 [0.508]

C -.015 [0.381]

.026 [0.66] Dia. Typ.

See customer drawings for pcb layouts.

With Retention

Material and Finish:

Technical Documents:

Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Zinc Pin Contacts (Posted)—Brass, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated

Product Specification—108-40025 Application Specification— 114-40023

Shell Size

No. of Contact Positions

Dimensions B

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.33

2.090 53.09

1.852 47.04

2.732 69.39

2.500 63.50

Contact Finish (Plating Code)

.125 3.18

A B

With Standard Mounting Holes 5747871-2 —

.170 4.32 .125 3.18 .170 4.32

5747871-4

—

5747872-4

.170 4.32

A B A B

5745968-2 — 5745968-4 —

.125 3.18

5747375-2

*C*

.125 3.18

Plug Part Numbers With With 4-40 Retention Threaded 4-40 Inserts Inserts (for .062 [1.58] PCB) 5747871-8 2-5748003-0 — — —

With With Fixed Retention Female 4-40 Screwlocks Screwlocks (for .062 [1.58] PCB) 1-5747871-4 — 1-5747871-3 —

—

1-5747871-6

—

5748026-1

—

1-5747872-6

—

5745968-8 5745968-7 — —

2-5747704-0 — — —

1-5745968-4 1-5745968-3 1-5745968-6 1-5745968-5

5748027-1 — — —

5747375-8

—

5787686-1

5747872-8 —

*.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Notes: 3. PC board hole size is .121±.002 [3.07±0.0508] for all retention inserts and screwlocks. Note: All part numbers are RoHS compliant.

80 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Straight Posted Connectors (Continued) Receptacle See Table .494±.015 [12.55±0.38]

±.010

With Standard Mounting Holes

B [±0.254] ±.015

A[±0.381]

Straight Posted Connectors

Mating Face

With Threaded Insert

.243 [6.17]

+.020 [0.508]

C -.015 [+0.381]

.236±.010 [5.99±0.25] Typ.

With Fixed Female Screwlock

.026 [0.66] Dia. Typ.

See customer drawings for pcb layouts. With Retention

Material and Finish: Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Zinc

Shell Size

Socket Contacts (Posted)— Phosphor bronze, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated

No. of Contact Positions

Dimensions B

1.216 30.89

.984 24.99

1.541 39.14

1.312 33.33

2.090 53.09

1.852 47.04

2.732 69.39

2.500 63.50

*C* .125 3.18 .170 4.32 .125 3.18

Contact Finish (Plating Code) A B A B A B

Technical Documents: Product Specification—108-40025 Application Specification— 114-40023

With Standard Mounting Holes 5747150-2 — 5747150-4 — 5747299-2 —

Receptacle Part Numbers With With With 4-40 With Fixed Retention Retention Threaded Female 4-40 Screwlocks 4-40 Inserts Inserts (for .062 [1.58] PCB) Screwlocks (for .062 [1.58] PCB) 5747150-8 2-5747706-0 1-5747150-4 5750678-1 5747150-7 — 1-5747150-3 — — — 1-5747150-6 — 5747150-9 — — — 5747299-8 2-5747707-0 1-5747299-4 5787683-1 5747299-7 — — — — — — 1-5747299-6

.170 4.32

5747299-4

.125 3.18

A B A B A B

5745967-2 — 5745967-4 — 5747301-2 —

5745967-8 5745967-7 1-5745967-0 — 5747301-8 5747301-7

2-5747708-0 1-5745967-0 — — 2-5747709-0 —

1-5745967-4 — 1-5745967-6 1-5745967-5 1-5747301-4 —

.170 4.32

—

1-5747301-6

.170 4.32

5748612-1 — — — 5787685-1 — —

**.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks. Notes: 3. Pc board hole size is .121±.002 [3.07±0.0508] for all retention inserts and screwlocks. Note: All part numbers are RoHS compliant.

81 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Straight Posted Connectors Plug See Table

.476±.015 [12.09±0.38]

C Max.

±.010

Straight Posted Connectors

With Threaded Insert

+.020 [-0.508]

B [±0.254]

With Standard Mounting Hole

A Max.

.230±.006 [5.84±0.15] Typ.

+.015 [0.381]

.026 [0.66] Dia. Typ.

Mating Face

With Fixed Female Screwlock

Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Brass, nickel plated Pin Contacts (Posted)—Brass, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated

See customer drawings for pcb layouts.

Typical Applications

Long Female Screwlock (1 Kit Req'd.)

Short Female Screwlock (2 Req'd.)

Panel (Optional)

Panel 4-40 Threaded Insert

Pc Board

Technical Documents:

Pc Board

Product Specification—108-40025

Hex Nut

Washer

Application of connector with standard mounting holes using Long Female Screwlock Kit No. 207719

Application of connector with 4-40 Threaded Inserts using Short Female Screwlocks included in Kit No. 207952

4-40 Fixed Female Screwlock

Pc Board

Screw

Washer

Application of connector with 4-40 Fixed Female Screwlocks. (See table on next page.) Note: Hardware parts in illustrations above are not included with the connectors listed in the table on page 83. They are to be supplied by the Customer or, where applicable, purchased separately from TE using the part nos. specified. Note: All part numbers are RoHS compliant.

82 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Straight Posted Connectors (Continued) Plug (Continued)

Shell Size

No. of Contact Positions

1.228 32.72

.984 24.99

.420 10.67

1.546 39.27

1.312 33.33

.420 10.67

2.095 53.21

1.852 47.04

.420 10.67

2.737 69.52

2.643 67.13

2.500 63.50

.420 10.67

2.406 61.11

.527 13.39

*D*

Contact Finish (Plating Code)

Plug Part Numbers With With Fixed With .120 [3.05] Female Threaded Mounting Screwlocks Inserts Holes 5208006-2 5745051-2 5745071-2 5208006-1 5745051-1 5745071-1

.125 3.18

A B

.170 4.32

—

5745071-4

.125 3.18

A B

5208007-2 —

5745052-2 5745052-1

5745072-2 —

.170 4.32

—

5745072-4

.125 3.18

A B

5208008-2 5208008-1

5745053-2 —

5745073-2 5745073-1

.170 4.32

—

5745073-3

A B A B

— 5208009-1 — 5208009-3

— — 5745054-4 —

5745074-2 5745074-1 5745074-4 —

5208010-2

—

.125 3.18 .170 4.32 .125 3.18

Straight Posted Connectors

Dimensions

*.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications. Notes: 1. All plugs are preloaded with size 20 DF posted pin contacts. 2. It is recommended that these connectors be secured with appropriate hardware to a pc board and/or panel. Notes: 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

83 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Straight Posted Connectors (Continued) Receptacle See Table

.479±.015 [12.17±0.38]

C Max.

+.020 [-0.508]

±.010

B [±0.25]

With Standard Mounting Hole

.026 [0.66] Dia. Typ.

A Max.

Straight Posted Connectors

+.015 [0.381]

Mating Face

With Threaded Insert .243 [6.17]

With Fixed Female Screwlock See customer drawings for pcb layouts.

Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Brass, nickel plated Socket Contacts (Posted)— Phosphor bronze, plated as follows: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact .000050 [0.00127] (min.) nickel underplated

Typical Applications

Long Female Screwlock (1 Kit Req'd.)

Short Female Screwlock (2 Req'd.) Panel

Panel (Optional)

4-40 Threaded Insert

Pc Board

Technical Documents: Product Specification—108-40025

Hex Nut

Washer

Application of connector with standard mounting holes using Long Female Screwlock Kit No. 207719

Application of connector with 4-40 Threaded Inserts using Short Female Screwlocks included in Kit No. 207952

4-40 Fixed Female Screwlock

Pc Board

Screw

Washer

Application of connector with 4-40 Fixed Female Screwlocks. (See table on next page.) Note: Hardware parts in illustrations above are not included with the connectors listed in the table on page 85. They are to be supplied by the Customer or, where applicable, purchased separately from TE using the part nos. specified. Note: All part numbers are RoHS compliant.

84 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Straight Posted Connectors (Continued) Receptacle (Continued)

Shell Size

No. of Contact Positions

1.228 32.72

.984 24.99

.420 10.67

1.546 39.27

1.312 33.33

.420 10.67

2.095 53.21

1.852 47.04

.420 10.67

2.737 69.52

2.500 63.50

.420 10.67

2.643 67.13

2.406 61.11

.527 13.39

*D* .125 3.18

A B

.170 4.32

—

5745076-6

.125 3.18

A B

5207827-4 5207827-3

5745057-4 5745057-3

5745077-4 5745077-3

.170 4.32

—

5745077-6

.125 3.18

A B A B

5207828-4 5207828-3 — —

5745058-4 5745058-3 — —

5745078-4 5745078-3 5745078-6 5745078-5

.125 3.18

5207829-4

5745059-4

5745079-4

.170 4.32

—

5745079-6

.125 3.18

—

5745080-4

.170 4.32

—

5745080-6

.170 4.32

Straight Posted Connectors

Receptacle Part Numbers With With Fixed With .120 [3.05] Female Threaded Mounting Screwlocks Inserts Holes 5207826-4 5207841-4 5745076-4 5207826-3 5207841-3 5745076-3

Contact Finish (Plating Code)

Dimensions

*.125 [3.18] post length is recommended for pc board thickness of .062-.093 [1.58-2.36] max.; .170 [4.32] post length is recommended for pc board thickness of .093-.125 [2.36-3.18]; .250 [6.35] post length is for special applications. Notes: 1. All receptacles are preloaded with size 20 DF posted socket contacts. 2. It is recommended that these connectors be secured with appropriate hardware to a pc board and/or panel. Notes: 3. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

85 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-22 Straight Subminiature D Connectors Material and Finish:

Straight Posted Connectors

Housing—94V-0 rated thermoplastic, black ▲ VESA Std. 15-position Receptacle Housing Material—Thermoplastic 94V-O blue per VESA Std. Shell—Steel, nickel plated Contacts Pins—Brass Sockets—Phosphor bronze Contact Plating— Gold flash, .000010 [0.00025] or .000030 [0.00076] on mating end, tin on solder tails with overall nickel underplate Boardlocks—Brass, tin plated Female Screwlocks—Brass, nickel plated Threaded Inserts—Brass, tin plated

Product Specification—108-1092 Application Specification— 114-13199

± .015 [± 0.38]

± .010 [± 0.25]

.492 ± .010 [12.50 ± 0.25]

± .015 [± 0.38]

.125 ± .012 [3.18 ± 0.30]

Vertical Plug

No. of Contact Positions 15

Technical Documents:

Dimensions B C

1.212 30.80 1.212 30.80 2.640 67.00

.984 25.00 .984 25.00 2.500 63.50

Mounting Hardware

.476 12.10 .476 12.10 .476 12.10

4-40 inserts 4-40 inserts 4-40 inserts

PCB Mounting Style

Gold Flash

Part Numbers 15µ" Gold

retention pegs

5750489-4

5750489-3

5750489-1

—

5749798-4

5749798-3

5749798-1

—

5749019-6

5749019-5

5749019-1

30µ" Gold

See customer drawings for printed circuit board layouts.

■

Recognized under the Component Program of Underwriters Laboratories, Inc., File No. E28476 R

■

Certified by Canadian Standards Association, File No. LR 7189

± .015 [± 0.38]

± .010 [± 0.25]

.492 ± .010 [12.50 ± 0.25] Ø .190 [4.80] Ref. C

± .015 [± 0.38]

.125 ± .012 [3.18 ± 0.30]

Retention Peg

Vertical Receptacle

No. of Contact Positions

62 78

Dimensions A B C 1.212 30.80 1.212 30.80 1.212 30.80 1.212 30.80 1.543 39.20 1.543 39.20 2.732 69.40 2.638 67.00

.984 25.00 .984 25.00 .984 25.00 .984 25.00 1.310 33.30 1.310 33.30 2.500 63.50 2.400 61.00

.465 11.80 .465 11.80 .465 11.80 .465 11.80 .465 11.80 .465 11.80 .465 11.80 .476 12.10

Mounting Hardware 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 screw locks 4-40 inserts 4-40 inserts

PCB Mounting Style

Gold Flash

—

— retention pegs retention pegs

Part Numbers 15µ" Gold

5786356-4 —

5749374-7

5749374-1

5786356-3

5786356-1

—

30µ" Gold

5749374-3

5786382-3

5786382-1

—

5749030-4

5749030-3

5749030-1

retention pegs

5788623-4

5788623-3

—

3-5747786-4

—

1-5748831-0

— 5748831-9

5747786-6 5748831-1

Note: All part numbers are RoHS compliant.

86 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Straight Posted Connectors With ACTION PIN Contacts Receptacle See Table

.479 ±.015 [12.17±0.38]

C Max.

±.010

B [±0.254] ±.015

A [±0.381]

Straight Posted Connectors

With Standard Mounting Holes

.243 [6.17]

With Threaded Insert

.080±.010 [2.03±0.25] .228 [5.79] Max.

See customer drawings for pcb layouts.

With Fixed Female Screwlock

Material and Finish:

For .062 [1.57] min. Thick Pc Boards

Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Zinc ACTION PIN Contacts—Copper alloy, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated B—Gold flash on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated

Shell Size

No. of Contact Positions

Dimensions B

1.213 30.81 1.541 39.14 2.088 53.04 2.635 66.93

.984 24.99 1.312 33.33 1.852 47.04 2.406 61.11

.509 12.93 .509 12.93 .509 12.93 .620 15.75

Contact Finish (Plating Code)

Receptacle Part Numbers With With Fixed With .120 [3.05] Threaded Female Mounting Inserts Screwlocks Holes

Seating Tool Part No.

—

91164-2

—

91165-2

—

5748688-1

91168-2

—

5748485-2

—

91167-2

Technical Documents: Product Specification—108-40014 Application Specification— 114-40026

For .093 [2.36] min. Thick Pc Boards Shell Size

No. of Contact Positions

Dimensions B

.984 24.99 1.312 33.32 1.852 47.04

.509 12.93 .509 12.93 .509 12.93

Receptacle Part Numbers With With Fixed With .120 [3.05] Female Mounting Threaded Inserts Screwlocks Holes

Seating Tool Part No.

5747089-2

5747090-2

5747091-2

91164-2

5747140-2

5747141-2

5747142-2

91165-2

5745922-2

5745925-2

5745928-2

91168-2

Contact Finish (Plating Code)

1.213 30.81 1.541 39.14 2.088 53.04

2.729 69.32

2.500 63.50

.509 12.93

A B

5747713-2 —

5747714-2 5747714-1

5747715-2 —

91166-2

2.635 66.93

2.406 61.11

.620 15.75

5747143-2

5747144-2

5747145-2

91167-2

Notes: 1. All receptacles are preloaded with straight posted ACTION PIN socket contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

87 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 Front Metal-Shell Straight Posted Connectors With ACTION PIN Contacts (Continued) Plug ±.015

A [±0.381] ±.010

B [±0.254] .230±.006 [5.84±0.15] ±.015

C [±0.381] See Table

Straight Posted Connectors

.236±.010 [5.99±0.25]

With Standard Mounting Holes

Mating Face

With Threaded Insert

.228 [5.79] Max. Typ.

With Fixed Female Screwlock

See customer drawings for pcb layouts.

Material and Finish: Front Shell—Steel, tin plated Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Zinc ACTION PIN Contacts—Copper alloy, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated

For .093 [2.36] min. Thick Pc Board Shell Size

No. of Contact Positions

Technical Documents: Product Specification—108-40014 Application Specification— 114-40026

Dimensions A B C 1.213 30.81 1.541 39.14 2.088 53.04 2.732 69.39 2.635 66.93

.984 24.99 1.312 33.32 1.852 47.04 2.500 63.50 2.406 61.11

.494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37

Contact Finish (Plating Code)

Plug Part Numbers With With Fixed With .120 [3.05] Threaded Female Mounting Inserts Screwlocks Holes

Seating Tool Part No.

—

5786830-1

5787176-1

58274-3

—

5787177-1

58274-6

5748146-2

5748146-4

5748146-6

58274-1

5788458-1

5786534-1

5750060-1

58274-5

—

5749892-1

—

58273-1

Notes: 1. All plugs are preloaded with straight posted ACTION PIN pin contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

88 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HD-20 All-Plastic Straight Posted Connectors With ACTION PIN Contacts Receptacles (Low and High Profile)

A Max. .243 [6.17]

±.010

B [±0.254]

±.015

C [±0.381]

D [±0.381] See Table

Straight Posted Connectors

Mating Face

With Standard Mounting Holes .228 [5.79] Max.

With Threaded Insert

See customer drawings for pcb layouts.

With Fixed Female Screwlock

Material and Finish: Housing—94V-0 rated thermoplastic, black Threaded Inserts—Brass, unplated Female Screwlocks—Brass, nickel plated ACTION PIN Contacts—Copper alloy, duplex plated as follows: A—.000030 [0.00076] gold on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated

Shell Size

No. of Contact Positions

1.221 31.01

1.546 39.27

B—Gold flash on mating end, tin on ACTION PIN post surface, with entire contact .000050 [0.00127] (min.) nickel underplated

Technical Documents: Product Specification—108-40014

Dimensions B C

.984 24.99

1.312 33.32

.410 10.41

2.095 53.21

1.852 47.04

.410 10.41

2.737 69.52 2.643 67.13

2.500 63.50 2.406 61.11

.410 10.41 .517 13.13

Contact Finish (Plating Code)

Receptacle Part Numbers For .093 [2.36] (min.) Thick Pc Boards For .062 [1.57] (min.) Thick PC Boards Seating With With Tool With With Fixed With With Fixed .120 [3.05] .120 [3.05] Part No. Threaded Female Threaded Female Mounting Mounting Inserts Screwlocks Inserts Screwlocks Holes Holes

Profile

.395 10.03 .695 17.65 .395 10.03

Low

—

5745454-2

—

91164-1

High

—

5745455-2

—

91164-3

Low

—

5745456-2

—

91165-1

.695 17.65

High

—

5745612-2

—

91165-3

.395 10.03

Low

A B

— —

5745458-2 5745458-1

— —

91168-1

.695 17.65

High

—

5745465-2

—

91168-3

.395 10.03 .395 10.03

Low

—

5745459-2

5745589-2

—

91166-1

Low

—

5745461-2

—

91167-1

Notes: 1. All receptacles are preloaded with straight posted ACTION PIN socket contacts. 2. Male screw retainers are used as mating hardware for connectors with 4-40 female screwlocks.

Note: All part numbers are RoHS compliant.

89 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-20 Crimp Snap-In Contact Connectors

Product Selection Guide Connector Type

Insert Material

Contacts

Shell Type Material and Finish

Type

Mounting

Termination

Duplex (.000030 [0.00076] Gold and Tin)

Zinc Plated Steel Without Grounding Indents Plug (pg. 92)

94V-0 Rated Thermoplastic Black

Tin Plated Steel Without Grounding Indents

.120 [3.05] Dia. Holes Clinch Nut, 4-40 Threads

Plating

➧

Pins (pgs. 100, 101)

Crimp Posted

Tin Plated Steel With Grounding Indents

Duplex (Gold Flash and Tin) Select (.000030 [0.00076] Gold and Gold Flash) Duplex (.000030 [0.00076] Gold and Tin)

Receptacle (pg. 93)

94V-0 Rated Thermoplastic Black

Zinc Plated Steel

.120 [3.05] Dia. Holes

Tin Plated Steel

Clinch Nuts, 4-40 Threaded

➧

Sockets (pgs. 100, 101)

Crimp Posted

Duplex (Gold Flash and Tin) Select (.000030 [0.00076] Gold and Gold Flash)

90 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

➧

AMPLIMITE Subminiature D Connectors

HDP-20 Crimp Snap-In Contact Connectors (Continued) Product Facts ■

■

Shell sizes offer wide choice of contact positions—9, 15, 25, 37 and 50 Lower cost, commercial version of the military approved series

■

Tin or zinc plated shells, with or without grounding indents Crimp snap-in contacts allows loading of only the number of contacts being used

■

Intermateable with any size 20 Subminiature D connector dimensionally complying with MIL-C-24308

■

Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476

■

Available with shielding hardware and shielding enclosure kits

■

Numerous cable clamps and mating hardware options Low cost, high performance, precisionformed crimp contacts

Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . 92, 93 Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . 94, 95 Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . 96, 97 Preassembled Shielded Connector Kits . . . . . . . . . . . . . . . . . . 98 Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . 99 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 101 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 R

■ ■

Section Contents

Cable Connectors

■

Machine applied terminations assure highest production rates at lowest applied cost

Certified by Canadian Standards Association, File No. LR 1088108 (LR 7189-207)

Contact Retention Features Shielded Cable Clamps and Shielding Hardware and Enclosure Kits

Unshielded Cable Clamps

Clam Shell Straight/45° Exit with Male Screw Retainers (pg. 138)

Male Screw Retainers (pgs. 146, 147)

Straight Exit RFI/EMI Shields for Jacketed Cable (pgs. 139, 142)

Box and Lid Straight/90° Exit (pg. 137)

Clam Shell Straight/45° Exit (pg. 138)

Mounting and Mating Hardware

Keying Plug (pg. 155)

One-Piece Cable Clamp 180°/120° Quik-Snap (pg. 134)

Box and Lid with Male Screw Retainers (pg. 137)

➧

90° Exit Die Cast RFI/EMI Shields for Jacketed Cable (pg. 142) Basic Shielding Hardware Kits (pgs. 94, 95) Shielding Hardware Enclosure Kits (pgs. 96, 97)

Female Screwlocks (pg. 148)

➧

Radius lead-in minimizes force needed to insert contact into housing

Generous lead-in to minimize “stubbing“

Socket Radius lead-in minimizes force needed to insert contact into housing

Locking Posts and Slide Latches (pgs. 149, 151) Spring Latch, Two-Piece (pg. 152) Latching Blocks (pgs. 153, 154)

Housing Cutaway

Contact bearing surface is large and symmetrical

Standoff Bushings (pg. 155)

Reinforced Ribs

91 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Crimp Snap-In Contact Connectors (Continued) Plug

A B .120 [3.05] Dia. Typ. 2 Holes

Material and Finish: Grounding Indents (See Table)

Cable Connectors

Shell—Steel, zinc or tin plated Insert—94V-0 rated thermoplastic, black

Mating Face

Mounting Holes: Standard—.120 [3.05] Dia. Clinch Nut—4-40 threads with self-locking feature

.230 [5.84] .420 [10.67] Ref.

.432 [10.97] Max.

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135-137, 140, 141, 144, 145 Mating Hardware—pages 146-150, 153, 155

Technical Documents: Product Specification—108-40005 Application Specifications— 114-10000, 114-40030

.100 Max. [2.54]

Clinch Nut (Plug and Receptacle)

Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

92 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Crimp Snap-In Contact Connectors (Continued) Receptacle

A B

.120 [3.05] Dia. Typ. 2 Holes

.243 [6.17]

Mating Face

Cable Connectors

.430 Ref. [10.92] .432 [7.90] Max.

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

.494 12.55

94V-0

1.541 39.14

1.312 33.33

.494 12.55

94V-0 *

2.088 53.04

1.852 47.04

.494 12.55

94V-0

2.729 69.32

2.500 63.50

.494 12.55

94V-0

2.635 66.93

2.406 61.11

.605 15.37

94V-0

Dimensions A B C

Insert Material

Mounting Method Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut

Plug Part Numbers Tin Plated Shell Without With Grounding Grounding Indents Indents 205204-9 205204-8 205204-4 — 1658642-2 1658642-1 205206-9 205206-8 205206-3 — — 5745908-2 5205208-1 207464-7 207464-2 — — 5745036-2 205210-8 205210-7 205210-3 — — 745135-4 1658641-3 1658641-1 1658641-2 — — 5745883-2 Zinc Plated Shell

Receptacle Part Nos. Zinc Tin Plated Plated Shell Shell 205203-8 — 205205-7 — 5205207-1 207516-6 205209-7 — 1658640-2 —

205203-3 1658643-1 205205-2 1658644-1 207463-1 207516-5 205209-2 5207661-3 1658640-1 5745884-1

Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.

.100 Max. [2.54]

Clinch Nut (Plug and Receptacle)

Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111. Note: All part numbers are RoHS compliant.

93 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Basic Shielding Hardware Kits Plug .120 Typ. [3.05] 2 Holes

.109 [2.77] Typ. .509 [12.93] Max. .112 [2.84] Typ. Grounding Indents

Cable Connectors

.230 [5.84]

Plug Connector

.195 Max. [4.95] Typ.

Each kit contains: ■ Connector

■ Inner shield ■ Outer shield Inside Shield

Contacts and ferrules must be purchased separately.

Outside Shield

Material and Finish: Connector Shells—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated

Ferrule (Must Be Purchased Separately) View of Rear Shell (With Shields Removed)

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Mating Hardware—pages 146-150, 153, 155 Ferrules—page 99

.462 [11.73] Max.

Technical Documents: Product Specifications— 108-40005 108-40030 Application Specifications— 114-10000 114-40030 Instruction Sheet—408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

94 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 Typ. [3.05] 2 Holes

.109 Typ. [2.77] .509 [12.93] Max. .112 [2.84] Typ.

Rcpt. Connector

.243 [6.17]

.195 Max. [4.95] Typ.

Cable Connectors

E Inside Shield

Outside Shield

.100 Max. [2.54]

Ferrule (Must Be Purchased Separately)

View of Rear Shell (With Shields Removed) .462 [11.73] Max.

Clinch Nut (Plug and Receptacle)

Recommended Cable Outer Dia. Range

Max. Inner Cable Bundle Dia.†

1.535 38.99

.165-.455 4.19-11.56

.350 8.89

1.024 26.01

1.535 38.99

.165-.455 4.19-11.56

.350 8.89

1.576 40.03

1.535 38.99

.165-.455 4.16-11.56

.350 8.89

2.215 56.26

1.892 48.06

.338-.562 8.59-14.28

2.120 53.85

1.876 47.65

.338-.480 8.59-12.19

Shell Size

No. of Contact Positions

.700 17.78

Dimensions D E

Mounting Method

Plug Kit Numbers

Receptacle Kit Numbers

.450 11.43

Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut Standard Clinch Nut

1658645-1 5748526-1 1658647-1 5750636-1 1658648-1 — 1658650-1 5786929-1

1658646-1 5748536-1 5747539-1 5787908-1 1658649-1 1658662-1 1658651-1 —

.450 11.43

Standard

1658652-1

1658653-1

Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed.

Note: All part numbers are RoHS compliant.

95 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Shielding Hardware Enclosure Kits Plug

Ferrule (Must Be Purchased Separately, As Required By Cable Diameter

Expanding Neck Accommodates Cable .125 [3.18] Max.

F Max Cable Ref.

Each Kit Contains: Jackscrew Qty. 2

Cable Connectors

■ Connector ■ Inner shield ■ Outer shield ■ Enclosure ■ Two jackscrews

Contacts and ferrules must be purchased separately.

Material and Finish:

D Max.

Shield Qty. 2 .812 [20.62] Typ.

1.467 [37.26] Typ.

Enclosure

Connector Shells—Steel, tin plated. Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy

E Max. Plug Connector HDP-20

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Mateable Connectors: HDE—pages 110-123 HDP—pages 90-102 HD-20 Board Mount— pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Mating Hardware—pages 146-150, 153, 155 Ferrules—page 99

Technical Documents: Product Specifications— 108-40005 108-40030 Application Specifications— 114-10000 114-40030 Instruction Sheet—408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

96 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Shielding Hardware Enclosure Kits (Continued) Receptacle

Expanding Neck Ferrule (Must Be Purchased Separately, As Required By Cable Diameter

F Max

.125 [3.18] Typ.

Cable Ref.

Cable Connectors

Jackscrew Qty. 2

D Max. Shield Qty. 2 .812 [20.62] Typ.

1.467 [37.26] Typ.

Enclosure

E Max. Rcpt. Connector HDP-20

Shell Size

No. of Contact Positions

Dimensions D E F

1.660 42.16 1.660 42.16 1.660 42.16 2.010 51.05 2.010 51.05

1.355 34.42 1.685 42.80 2.210 56.13 2.865 72.77 2.775 70.49

.630 16.00 .630 16.00 .630 16.00 .730 18.54 .730 18.54

Recommended Cable Outer Diameter Range

Max. Inner Cable Bundle Dia.â&#x20AC;

.190-.330 4.83-8.38 .190-.330 4.83-8.38 .217-.435 5.51-11.05 .338-.562 8.59-14.28 .338-.562 8.59-14.28

.330 8.38 .330 8.38 .350 8.89 .450 11.43 .450 11.43

Insert Material

Kit Numbers Plug Receptacle

94V-0

1658655-1

1658654-1

94V-0

1658657-1

1658656-1

94V-0

1658659-1

1658658-1

94V-0

5747958-1

1658660-1

94V-0

1658661-1

5747959-1

Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) Number .330 8.38

58241-4

.450 11.43

58241-1

.572 14.52

58241-2

Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. â&#x20AC; Maximum cable diameter after jacket and braid removed.

Note: All part numbers are RoHS compliant.

97 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded Connector, Preassembled Kit

Cable Connectors

Designed to meet the requirements of Local Area Networking, this Subminiature D Shielded Connector Kit is available with slide latches attached to the receptacle. The receptacle is shielded and covered with a durable plastic enclosure. This shielding decreases emissions and provides an effective EMI/RFI barrier. Preassembled connector kits are available in Subminiature D, shell size 2, 15-position configuration and accept crimp, snap-in HD-20 contacts. Contacts are available separately and allow for selective positioning. Other sizes and styles can be made available, consult TE.

Expanding neck, accommodates cable from .190-.375 [4.83-9.53] Dia.

Ferrule, must be purchased separately, as required by cable diameter (page 99) 1.685 Max. Max. 42.80

Receptacle Part No. 749246-1

Material and Finish: Inserts—94V-0 rated nylon, black Enclosures—Elastomer, styrene polyolefin, or PVC, black Shields and Shells—Carbon steel per ASTM A109, plated with .000200 [0.00508] min. tin over .000050 [0.00127] min. copper

Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—pages 100, 101 Application Tooling—page 102 Ferrules—page 99

Technical Documents: Product Specifications— 108-40005, 108-40030, 108-40032 Application Specifications— 114-10000 & 114-40030

Note: All part numbers are RoHS compliant.

98 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Ferrules for Shielding Hardware Kits Ferrules for Shielding Hardware Kits .020 [0.51]

Stepped L

Style

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

Related Product Data:

1-3

Stepped

Shielding Hardware and Enclosure Kits—pages 94-98

1-3

Straight

1-3

Straight

Technical Documents:

4-5

Stepped

Instruction Sheets— 408-9507 408-9508 408-9243 408-9242

4-5

Stepped

4-5

Stepped

4-5

Stepped

4-5

Straight

Material and Finish: Steel (annealed), tin plated

Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

L Dim. .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88

Cable Diameter .165-.190 4.19-4.83 .190-.217 4.83-5.51 .217-.246 5.51-6.25 .246-.284 6.25-7.21 .284-.324 7.21-8.23 .324-.375 8.23-9.53 .375-.437 9.53-11.10 .400-.460 10.16-11.56 .230-.265 5.84-6.73 .338-.385 8.59-9.78 .375-432 9.53-10.97 .422-.490 10.72-12.45 .480-.562 12.19-14.28

Part Numbers Ferrule Die Sets* 3-747579-0

543424-3

3-747579-0

543424-2

3-747579-0

543424-8

3-747579-2

543424-1

3-747579-2

543424-7

3-747579-4

543424-6

2-747579-7

543424-5

3-747579-6

543424-4

2-747580-4

543425-2

2-747580-3

543425-1

2-747580-1

58238-1

3-747580-1

58237-2

2-747580-2

58237-1

Cable Connectors

Shell Sizes

*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.

Application Tooling for Shielding Hardware Kits Bench Mounting Plate Part No. 313183-1

Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.)

Hand Crimping Tool No. 543344-1 (Requires Die Sets, see table above.)

Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43])† Part No. 58241-2 (.572 [14.53])† Part No. 58241-4 (.330 [8.38])†0 †Maximum Cable Diameter (Instruction Sheet—408-9172) Note: All part numbers are RoHS compliant.

99 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Connector Contacts, Precision Formed Contact Size 20 DF Pin Diameter .040 [1.02]

Crimp Snap-In Contacts

Material and Finish:

With Insulation Support

Cable Connectors

Pin—Brass Socket—Phosphor bronze Plated A—Select—Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B—Duplex—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C—Gold flash over nickel on entire contact D—Duplex—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Wire Size Contact Range Ins. Dia. Finish Max. (Plating AWG Code) [mm2]

28-24 0.08-0.2

.060 1.52

.040 1.27

66507-3

66507-9

66505-3

1658540-4 1658540-5

1658538-2

66507-4

Product Specification—108-40005 Application Specifications— 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

24-20 0.2-0.6

.060 1.52

1-66507-0

66505-4

1658540-1 1658540-2

— 1-66505-0

5066682-9

—

1-5066683-0

—

5066682-6

—

5066683-7

—

745254-2

745254-6

745253-2

745253-6

66682-4

66683-2

1658544-2 1658544-1

1658543-2 1658543-1

745254-3

745254-7

745253-3

745253-7

1658544-3

—

1658543-3

—

66506-3

66506-9

66504-3

1658539-1 1658539-3 66506-4

58448-2

91503-1 (Blue Dot)

466423-4*** 466901-1***

—

91549-1 (Black Dot)

466963-1***

—

91525-1 (Yellow Dot)

466968-1***

58448-2

91503-1 (Red Dot)

466422-4*** 466900-1***

66683-4

CERTI-CRIMP II Applicators* Hand Tool for Strip Form Contacts (Color Code)

1658538-3 1658538-1

PRO-CRIMPER II Hand Tool

66505-9

66682-2

Technical Documents:

Strip Form Loose Form

A 26-22 0.15-0.4

Socket

Strip Form Loose Form

C D

Hand Tools for Loose Form Contacts

Contact Part Numbers Pin

A .040 1.02

Related Product Data: Performance Characteristics— page 41 Connectors used with: HDP—pages 92-97 Application Tooling—page 102

Socket

66504-9

1658537-3 1658537-4

1-66506-0

66504-4

1658539-2 1658539-4

1-66504-0

1658537-1 1658537-2

***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance Center at 1-800-722-1111. ***For use with AMP-O-LECTRIC Model “G” Terminating Machine. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.

Without Insulation Support

Insertion/Extraction Tool No. 91285-1

Wire Size Range

Instruction Sheet—408-9404

AWG [mm2]

Ins. Dia. Max.

28-24 0.08-0.2

.068 1.73

24-20 0.2-0.6

.068 1.73

22-18 0.4-0.8

.068 1.73

Socket

Hand Tools for Loose Form Contacts

Contact Finish (Plating Code)

Socket

Strip Form

CERTI-CRIMP II Hand Tool (Color Code)

Applicators* for Strip Form Contacts

205310-2

205311-3

91548-1 (Blue Dot)

466903-1***

205202-2

205201-3

205202-6

205201-6

91548-1 (Red Dot)

466902-1***

91513-1 (Green Dot)

466996-1***

Contact Part Numbers

745229-2

745230-2

1658541-1

1658542-2

745229-5

745230-5

—

1658542-1

Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. ***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance Center at 1-800-722-1111. ***For use with AMP-O-MATIC Model II Stripper-Crimper Machine. Note: All part numbers are RoHS compliant.

100 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Connector Contacts, Precision Formed (Continued) Contact Size 20 DF Pin Diameter .040 [1.02]

.025 [0.64] Square Posted Contacts

Stabilizer

Material and Finish: Pin—Brass Socket—Phosphor bronze Plated: A—Duplex plated .000030 [0.00076] gold on mating end, with entire contact .000050 [0.00127] min. nickel underplated B—Duplex plated gold flash on mating end, with entire contact .000050 [0.00127] min. nickel underplated

Socket

Performance Characteristics— page 41 Connectors used with: HDP—pages 92, 93

Technical Documents: Product Specification—108-40005 Application Specifications— 114-10000 114-40030 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Contact Size 20 DF Pin Diameter .040 [1.02]

Contact Finish (Plating Code) A B

.125 [3.18] Post Length* Socket Pin — 5-745288-5 — —

Cable Connectors

Related Product Data: Loose Form Contact Numbers .188 [4.78] .427 [10.85] .651 [16.54] Post Length* Post Length* Post Length* Pin Socket Pin Socket Pin Socket 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1 — — — 7-745288-2 — 7-745288-2

*Length of post extending from rear of HDP-20 metal-shell connector.

Solder Cup Contacts, Snap-In

Material and Finish: Pin—Brass Socket—Phosphor bronze Plated—Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end

Socket

Related Product Data: Performance Characteristics— page 41 Connectors used with: HDP—pages 92-97

Technical Documents:

18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter) Strip Form Contact Number Pin Socket 66570-2 66569-2

Loose Form Contact Number Pin Socket 66570-3 66569-3

Product Specification—108-40005 Application Specification— 114-40030

Insertion/Extraction Tool No. 91285-1 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.4 mm2] Size 20, Posted Contacts (Instruction Sheet—408-9404)

Note: Contacts to be soldered to wire before being inserted into housing Note: All part numbers are RoHS compliant.

101 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-20 Application Tooling

Cable Connectors

HDP-20 contacts may be applied by a variety of hand tools and machines. For low production runs, repairs and prototype work, we offer either our premium CERTI-CRIMP Hand Tool or our commercial PRO-CRIMPER II Hand Tool. For medium-volume production, you have the choice of our AMP-O-LECTRIC Model “G” Terminating Machine, our new Model “M” Terminating Machine, or our AMP-O-MATIC Model II Stripper-Crimper Machine. The Stripper-Crimper is typically used for terminating the wires of jacketed cable. All three machines can be bench mounted.

AMPOMATOR CLS IV+ Lead-Making Machine This versatile machine now incorporates two AMP-O-LECTRIC Model “G” Terminating Units. Basically, it produces single-wire leads in lengths from 1.62 [41.2] to 1000 [25 400]. It measures, cuts, strips and terminates wire sizes from 26 to 10 AWG [0.12 to 6 mm2] stranded and 26 to 16 AWG [0.12 to 1.4 mm2] solid. Production rates range up to 4800 leads per hour for 3 [76.2] lengths.

For production requirements ranging from non-stop high volumes to countless series of short runs, our popular AMPOMATOR CLS IV+ fullyautomated lead-making machine is an ideal choice. For further information about these or other TE hand tools and machines, call the TE Tooling Assistance Center at 1-800-722-1111.

The machine is microprocessor controlled, and programmed and operated with

an easy-to-follow, menudriven touchscreen. It can retain data for up to 200 lead assemblies. Off-line programming is also possible with optional software OffLine-Plus for Windows 95, Part No. 189263-2. Air requirement is 90 psi [6.21] bar minimum at 15 scfm [0.0071 m3/s]. Power requirement is single-phase 220 VAC, 50 or 60 Hz, 25 A. For further information request Catalog 124324.

Note: All part numbers are RoHS compliant.

102 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors

Cable Connectors

Product Selection Guide

Type

Plug (pg. 105)

Connector Shell Type Insert Material and Material Finish

94V-0 Rated Thermoplastic, Black

Tin Plated Steel with Grounding Indents

Contacts Mounting

.120 [3.05] Dia. Holes

Type

➧

Pin (pg. 109)

Termination

Plating

Duplex (.000030 [0.00076] Gold and Tin) Crimp Duplex (Gold Flash and Tin)

➧ Receptacle (pg. 105)

94V-0 Rated Thermoplastic, Black

Tin Plated Steel

.120 [3.05] Dia. Holes

➧

Socket (pg. 109)

Duplex (0.000030 [0.00076] Gold and Tin) Crimp Duplex (Gold Flash and Tin)

103 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued) Product Facts: ■

■

Approximately 65% higher density than HD-20 connectors Lower cost, commercial version of the military approved Series 90 family Available with shielding overmold hardware and shielding enclosure kits Capable of using numerous standard HD-20 cable clamps and mating hardware

Cable Connectors

■

Low cost, high performance, precisionformed crimp contacts Intermateable with any size 22 Subminiature D connector dimensionally complying with MIL-C-24308 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956 Certified by Canadian Standards Association, File No. LR 1088108 (LR 7189-207)

Section Contents Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . . . 105 Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . 107 Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 108 Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 109

■

Contact Retention Features

One-Piece All Plastic Cable Clamp 180°/120° (Quik-Snap) (pg. 133)

Clam Shell Straight/45° Exit (pg. 138)

Mounting and Mating Hardware

Radius lead-in minimizes force needed to insert contact into housing

Generous lead-in to minimize “stubbing”

Straight Exit RFI/EMI Shields for Jacketed Cable (pg. 141)

Box and Lid Straight/90° Exit (pg. 137)

Box and Lid Straight/90° Exit with Male Screw Retainers (pg. 137)

Shielded Cable Clamps and Shielding Hardware and Enclosure Kits

Unshielded Cable Clamps

➧

90° Exit RFI/EMI Die Cast Shields For Jacketed Cable (pg. 142) Basic Shielding Hardware Kits (pg. 106) Shielding Hardware Enclosure Kits (pg. 107) Crimp & Split Ring Ferrules (pgs. 143-145)

Male Screw Retainers (pgs. 146, 147)

Socket

Radius lead-in minimizes force needed to insert contact into housing

Female Screwlocks (pg. 148)

➧

Locking Posts and Slide Latches (pgs. 149, 151) Two-Piece Spring Latch (pg. 152)

Housing (Cutaway)

Reinforced ribs

Latching Blocks (pgs. 153, 154)

Clam Shell Straight/45° Exit with Screw Retainers (pg. 138) Contact bearing surface is large and symmetrical

104 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued) Plug

A B

.120 [3.05] Dia. 2 Holes C

Plug (With Grounding Indents)

Grounding Indents (See Table)

Mating Face

.230 [5.84]

Cable Connectors

.420 [10.67] Ref.

Receptacle .432 [10.97] Max.

.100 [2.54] Max.

Receptacle Clinch Nut (Plug and Receptacle)

A B

Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Contacts and ferrules must be purchased separately.

.120 [3.05] Dia. 2 Holes C

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—page 109 Ferrules—page 108 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135137, 140, 141, 144, 145 Mating Hardware—pages 146-150, 153, 155

Technical Documents: Application Specification— 114-10001 Product Specification—108-1268 Instruction Sheets—408-9381 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Mating Face

.243 [6.17]

.430 [10.92] Ref. .432 [10.97] Max

Shell Size

No. of Contact Positions

Dimensions A B C 1.213 30.81 1.541 39.14 2.088 53.84 2.729 69.32 2.635 66.93

.984 24.99 1.312 33.33 1.852 47.04 2.500 63.50 2.406 61.11

.494 12.55 .494 12.55 .494 12.55 .494 12.55 .605 15.37

With Grounding Indents Plug

Part Numbers With Clinch Nuts Plug Receptacle

With Clinch Nuts Receptacle

748364-1

1658691-1

1658681-1

1658690-1

1658671-1

5749717-1

1658682-1

5788816-1

1658672-1

—

1658683-1

5786583-1

1658673-1

6658293-1

1658684-1

—

1658674-1

—

1658685-1

5788817-1

Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. Note: All part numbers are RoHS compliant.

105 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued) Basic Shielding Hardware Kits

Plug

.120 [3.05] Dia. 2 Holes

Plug Connector

.195 [4.95] Max. Typ. .230 [5.84] Typ.

Plug

Cable Connectors

Ferrule (Must Be Purchased Separately)

Receptacle

.120 [3.05] Dia. 2 Plc.

Each kit contains: ■ Connector ■ Inner shield

Rcpt. Connector

■ Outer shield Contacts and ferrules must be purchased separately.

.195 [4.95] Max. Typ.

Material and Finish: Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shields—Steel, tin plated

.243 [6.17]

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—page 109 Ferrules—page 108 Application Tooling—pages 108 & 109 Mateable Connectors— pages 105 & 107 Mating Hardware—pages 146-150, 153, 155 Mating/Panel Mounting—page 42

Technical Documents: Application Specifications— 114-10001 Product Specification—108-1268 Instruction Sheet—408-9381, 408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Shell Size

No. of Contact Positions

Dimensions C D 1.535 38.99 1.535 38.99 1.535 38.99 1.892 48.06 1.876 47.65

.700 17.78 1.024 26.01 1.576 40.03 2.215 56.26 2.120 53.85

Recommended Cable Outer Dia. Range .165-.455 4.19-11.56 .165-.455 4.19-11.56 .165-.455 4.19-11.56 .338-.562 8.59-14.28 .338-.490 8.59-12.45

Max. Inner Cable Bundle Dia.† .350 8.89 .350 8.89 .350 8.89 .450 11.43 .450 11.43

Kit Numbers Plug

Receptacle

1658675-1

5748634-1

1658676-1

1658687-1

1658677-1

5748636-1

5748471-1

—

5748472-1

—

Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts. 2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant.

106 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued) Shielding Hardware Enclosure Kits

Expanding Neck, Accommodates Cable

Plug

E Max.

D Max. Ferrule (Must Be Purchased Separately, As Required By Cable Diameter

Cable Ref. .125 Max. [3.18]

4-40 Jackscrew Qty. 2

C Max.

1.467 [37.62] Typ.

Shield Qty. 2 .812 [20.62] Typ.

Plug

Cable Connectors

Enclosure Plug Connector HDP-22

Receptacle

Each kit contains:

Receptacle

■ Connector

Expanding Neck

■ Inner shield

Ferrule (Must Be Purchased Separately, As Required By Cable Diameter

■ Outer shield ■ Enclosure ■ Two jackscrews

Contacts and ferrules must be purchased separately.

D Max.

E Max.

Cable Ref. .125 [3.18] Max.

4-40 Jackscrew Qty. 2

Material and Finish: Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shields—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Contacts—page 109 Ferrules—page 108 Application Tooling—pages 108 & 109 Mateable Connectors— pages 105 & 106 Mating Hardware—pages 146-150, 153-155 Mating/Panel Mounting—page 42

.812 [20.62] Typ.

Enclosure Rcpt. Connector HDP-22

Shell Size

No. of Contact Positions

Technical Documents: Application Specifications— 114-10001 Product Specification—108-1268 Instruction Sheet—408-9381 408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

C Max.

1.467 [37.62] Typ.

Shield Qty. 2

Recommended Max. Inner Cable Cable Outer Bundle Diameter Dia.† .330 .630 .190-.330 8.38 16.00 4.83-8.38 .330 .630 .190-.330 8.38 16.00 4.83-8.38 .350 .630 .217-.435 8.89 16.00 5.51-11.05 .450 .730 .338-.562 11.43 18.54 8.59-14.28 .450 .730 .338-.490 11.43 18.54 8.59-12.45

Dimensions C D E 1.640 41.66 1.640 41.66 1.640 41.66 2.010 51.05 2.010 51.05

1.355 34.42 1.685 42.80 2.205 56.01 2.860 72.64 2.770 70.36

Kit Numbers Plug Receptacle 1658678-1 1658688-1 1658679-1 1658689-1 1658680-1 5748641-1 5748476-1 5748642-1 5748477-1

—

Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) Number .330 8.38

58241-4

.450 11.43

58241-1

.572 14.52

58241-2

107 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued) Ferrules for Shielding Hardware Kits .020 [0.51]

Stepped

Cable Connectors

Shell Sizes

Style

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Straight

1-3

Straight

Instruction Sheets— 408-9507 408-9508 408-9243 408-9242

4-5

Stepped

4-5

Stepped

4-5

Stepped

Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

4-5

Stepped

Straight

Material and Finish: Steel (annealed), tin plated

Related Product Data: Shielding Hardware and Enclosure Kits—pages 106 & 107

Technical Documents:

L Dim.

Cable Diameter

.440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88

.165-.190 4.19-4.83 .190-.217 4.83-5.51 .217-.246 5.51-6.25 .246-.284 6.25-7.21 .284-.324 7.21-8.23 .324-.375 8.23-9.53 .375-.437 9.53-11.05 .400-.460 10.16-11.56 .230-.265 5.84-6.73 .338-.385 8.59-9.78 .375-432 9.53-10.97 .422-.490 10.72-12.45 .480-.562 12.19-14.28

Part Numbers Die Sets* Ferrule 3-747579-0

543424-3

3-747579-0

543424-2

3-747579-0

543424-8

3-747579-2

543424-1

3-747579-2

543424-7

3-747579-4

543424-6

7-747579-7

543424-5

3-747579-6

543424-4

2-747580-4

543425-2

2-747580-3

543425-1

2-747580-1

58238-1

3-747580-1

58237-2

2-747580-2

58237-1

*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.

Application Tooling for Shielding Hardware Kits

Bench Mounting Plate Part No. 313183-1

Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.)

Hand Crimping Tool No. 543344-1 (Requires Die Sets, see table above.)

Shielding Enclosure Expansion Tools Part No. 58241-1 (.450 [11.43])† Part No. 58241-2 (.572 [14.53])† 58241-4 (.330 [8.38])† †Maximum Cable Diameter (Instruction Sheet—408-9507) Note: All part numbers are RoHS compliant.

108 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued) Material

Precision Formed Crimp Snap-In Contacts, Size 22 DF

Pin—Brass Socket—Phosphor bronze

Finish A—Duplex plated .000030 [0.00076] gold on mating end, tin on crimp barrel, with entire contact nickel underplated B—Duplex plated gold flash on mating end, tin on crimp barrel, entire contact nickel underplated

Pin Socket

Related Product Data:

Technical Documents: Application Specification— 114-10001 Product Specification—108-1268 Instruction Sheet—408-9381 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Wire Insulation Contact Size Finish AWG Diameter (Plating Max. 2 mm Code) 28-22 0.4-0.08

.040 1.02

A B

Contact Part Numbers Hand Tools for Loose Form Contacts Pin Socket PRO-CRIMPER II CERTI-CRIMP II Loose Strip Loose Strip Hand Tool Hand Tool Form Form Form Form 1658670-1 1658670-2 1658686-1 1658686-2 91520-1 90800-1 1658670-3 1658670-4 1658686-3 1658686-4

Cable Connectors

Performance Characteristics— page 41 Connectors used with—pages 105107

Notes: 1. Strip form contacts shipped 20,000 pieces/reel.

Insertion/Extraction Tool No. 91285-1 (Instruction Sheet—408-9404) This tool contains interchangeable tips to Insert/Extract Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts Size 20, Posted Contacts

Application Tooling

Applicators To accommodate the broad range of wire termination products that TE produces, most TE terminating machines are designed for use with interchangeable applicators. The basic styles are quickly interchangeable to minimize costly down times, and feature dial-in wire and insulation crimp-height settings. Special applicators are now available for use with the AMP Crimp Quality Monitor, for measuring the crimp height of each termination as it is made, plus evaluating the quality of each crimp.

AMP-O-LECTRIC MODEL “G” Terminating Machine A totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. All versions also include either manual or automatic precision adjustment for crimp height. Power requirement is 120 or 220 VAC, 50 or 60 Hz. For further information, request Catalog 65828.

For further information, request Catalog 65404. For applicator part numbers, call the TE Tooling Assistance Center at 1-800-722-1111.

AMP-O-MATIC Model II Stripper-Crimper Machine This machine automatically strips as well as terminates individual wires. Similar to the AMP-O-LECTRIC Model “G” machine, applicators are quickly interchangeable, and it includes precision adjustment for crimp height. All adjustments can be made from the front of the machine without special tools. Power requirement is 120 VAC. Air requirement is 80-100 psi [5.52-6.89 bar], 3.5 scfm [0.00165 m3/s].

PRO-CRIMPER II Hand Tool Part No. 90800-1 Features interchangeable die sets and ratchet control that provides full die closure to help eliminate partial crimps. The new design is more durable, and requires dramatically less hand force. For further information, request Catalog 82276.

For further information request Catalog 65004. Note: All part numbers are RoHS compliant.

109 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable

Product Selection Guide Contacts Pre-Loaded*

Connector Type

Insert Material

Shell Type Material and Finish

Mounting

Type

Termination

Plating

Plug

All-Plastic (pg. 112) Metal-Shell (pg. 114)

94V-0 Rated Thermoplastic, Black

Tin Plated Steel

.120 [3.05] Dia. Holes

➧

Pins

Insulation Displacement * Interchangeable crimp snap-in contacts available, see page 121

Duplex (.000030 [0.00076] Gold and Tin) Duplex (Gold Flash and Tin)

➧

Receptacle

All-Plastic (pg. 113) Metal-Shell (pg. 115)

94V-0 Rated Thermoplastic, Black

Tin Plated Steel

.120 [3.05] Dia. Holes

➧

Sockets

Insulation Displacement * Interchangeable crimp snap-in contacts available, see page 121

Duplex (.000030 [0.00076] Gold and Tin) Duplex (Gold Flash and Tin)

110 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued) Product Facts ■

Insulation displacement contacts preloaded in housings

■

No wire stripping Post plated contacts with no bare edges

■

Removable contacts for replacement and repair

Selective loading of contacts available

■

Crimp snap-in contacts available for making jumpers between circuits

■

Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476

Section Contents All-Plastic Plug and Receptacle Connectors . . . . . . . 112, 113 Metal-Shell Plug and Receptacle Connectors . . . . . . 114, 115 Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . 116, 117 Shielding Hardware Enclosure Kits. . . . . . . . . . . . . . . . . 118, 119 Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 120 Interchangeable Contacts, Crimp Snap-In . . . . . . . . . . . . . . 121 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 123

■

Listed under Underwriters Laboratories Inc., Standard 1863, Communication Circuit Accessories, File No. E81956

Cable Connectors

■

Duplex plated contacts— gold on mating end and tin on crimp end Patented contact ensures reliable termination of a wide range of wire sizes and insulation diameters

■

Certified by Canadian Standards Association, File No. 1088108 (LR 7189-207)

Typical Application Rates Rate 7.4 Sec./Line 5.0 Sec./Line 2.8 Sec./Line

Tool Pistol Style Arbor Tool CHAMPOMATOR Machine

Note: Rates are based on total time to complete a double ended 25 position Jacketed Cable Assembly

Shielded Cable Clamps and Shielding Hardware and Enclosure Kits

Unshielded Cable Clamps

One-Piece, AllPlastic Cable Clamp, 180°/120° Exit (Quik-Snap) (pg. 133) Unshielded Cable Clamps Straight/90° Exit (pg. 132) Slide-On Back Cover (pg. 136)

Mounting and Mating Hardware

Male Screw Retainers (pgs. 146, 147)

Straight Exit RFI/EMI Shields for Jacketed Cable (pg. 142)

➧

90° Exit Die Cast RFI/EMI Shields for Jacketed Cable (pg. 142) Basic Shielding Hardware Kits (pgs. 116, 117) Shielding Hardware Enclosure Kits (pgs. 118, 119)

Female Screwlocks (pg. 148)

➧

Locking Posts and Slide Latches (pgs. 149, 151) Spring Latches, (pg. 152) Latching Blocks, (pgs. 153, 154) Keying Plug (pg. 155)

111 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 All-Plastic IDC Connectors Plug .109 [2.77] Ref.

Molded Cavity Indentification & AMP Trademark

.112 [2.85] Typ.

.120 [3.05] Dia. 2 Holes

.509 Max. [12.93]

B A

Plug .230 [5.84]

Material and Finish:

Cable Connectors

Housing—94V-0 rated thermoplastic, black Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.860 Ref. [21.84]

.080 [2.03]

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135137, 139, 140, 144, 145 Mating Hardware—pages 146-150, 153, 155

Technical Documents: Product Specification—108-40011 Application Specifications— 114-40002 114-40003 Instruction Sheet—408-6621 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Dimensions A B

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.33

2.090 53.09

1.852 47.04

2.732 69.39

2.500 63.50

Contact Finish (Plating Code) A B A B A B A B

Connector Part Numbers Contact Contact Identification Identification No. 1 No. 2 for 30-26 AWG for 26-22 AWG 2 [0.05-0.15mm ] Wire [0.15-0.4mm2] Wire Plug Plug — 745203-2 — 1-745203-1 — 745207-7 — — 745211-9 745211-7 — 745211-8 — 745215-7 — —

Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 3. Individual conductor strands should be larger than .005 inch [0.127] diameter. 4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant.

112 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 All-Plastic IDC Connectors (Continued) Receptacle Molded Cavity Indentification & AMP Trademark

.109 [2.77] Ref.

.112 [2.85] Typ.

.120 [3.05] Dia. 2 Holes

.509 Max. [12.93]

B A

Receptacle .243 [6.17]

Material and Finish:

Cable Connectors

.824 Ref. [20.93]

.080 [2.03]

Shell Size

No. of Contact Positions

1.213 30.81

.984 24.99

A B

Connector Part Numbers Contact Identification No. 2 for 26-22 AWG [0.15-0.4mm2] Wire Receptacle 745201-7 745201-9

1.541 39.14

1.312 33.33

745205-7

2.090 53.09

1.852 47.04

A B

745209-7 745209-8

Dimensions

Contact Finish (Plating Code)

Note: All part numbers are RoHS compliant.

113 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Metal-Shell IDC Connectors Plug .109 [2.77] Ref.

.120 [3.05] Dia. 2 Holes

.112 Typ. [.285]

.509 [12.93]

Cable Connectors

.230 [5.84]

Material and Finish: Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.039 [0.99] Typ. .050 [1.27] Typ.

.604 [15.34] Typ. Max.

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Interchangeable Crimp Snap-In Contacts—page 121 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating/Panel Mounting—page 42 Cable Clamps—pages 132, 133, 135137, 138, 140, 144, 145 Mating Hardware—pages 146-150, 153, 155

No. of Shell Contact Size Positions

Dimensions A B

Contact Finish (Plating Code)

Technical Documents: Product Specification—108-40011 Application Specifications— 114-40002 114-40003 Instruction Sheet—408-6645 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.33

2.088 53.04

1.852 47.04

2.729 69.32

2.500 63.50

A B A B A B A B

Connector Part Numbers Contact Contact Contact Identification Identification Identification No. 1 No. 2 No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm2] Wire Plug Plug Plug 1-745492-7 1-745492-8 1-745492-9 — 2-745492-0 — 1-745494-7 1-745494-5 — — 1-745494-6 — 1-745496-9 1-745496-7 2-745496-0 — 1-745496-8 — 1-745498-6 1-745498-5 — — 1-745498-7 —

Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.

Note: All part numbers are RoHS compliant.

114 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Metal-Shell IDC Connectors (Continued) Receptacle .109 [2.77] Ref.

.120 [3.05] Dia. 2 Holes

.112 Typ. [.285]

.509 [12.93]

B A

Material and Finish:

Cable Connectors

.243 Typ. [6.17]

Shell—Steel, tin plated Insert—94V-0 rated thermoplastic, black Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

.030 Typ. [0.76]

.050 [1.27] Typ.

.567 Typ. [0.2] Max.

No. of Shell Contact Size Positions

Dimensions A B

1.213 30.81

.984 24.99

1.541 39.14

1.312 33.33

*3*

2.088 53.04

1.852 47.04

2.729 69.32

2.500 63.50

Contact Finish (Plating Code) A B A B A B A B

Connector Part Numbers Contact Contact Contact Identification Identification Identification No. 1 No. 2 No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG 2 2 [0.05-0.15mm ] Wire [0.15-0.4mm ] Wire [0.4-0.6mm2] Wire Receptacle Receptacle Receptacle 1-745491-6 1-745491-7 1-745491-9 — 1-745491-8 — 1-745493-6 1-745493-4 — — 1-745493-5 — 1-745495-7 1-745495-8 1-745495-9 — 2-745495-0 — 1-745497-6 1-745497-5 — — 1-745497-7 —

* RS-232, size 3 connector, for 26-22 [0.15-0.4mm2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts. Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire insulation dia. of .060 [1.52]. Notes: 2. Connectors can be made available with clinch nuts, contact TE. 3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire. 4. Individual conductor strands should be larger than .005 inch [0.127] diameter. 5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts. 6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121. Note: All part numbers are RoHS compliant.

115 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Basic Shielding Hardware Kits Plug .120 Dia. [3.05] 2 Holes

.109 [2.77] Typ. .509 Max. [12.93] .112 [2.84] Typ.

Plug Connector

.230 [5.84] Typ.

.086 [2.18] Max.Typ.

Each kit contains: ■ Connector

Cable Connectors

■ Inner shield .377±.015 [9.58±0.38]

■ Outer shield

Ferrules must be purchased separately.

Material and Finish: Inside Shield

Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Outside Shield

.395 [10.03] Dia.

Ferrule (Must be Purchased Separately) View of Rear Shell (With Shields Removed) .490 [12.45] Max.

Technical Documents: Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating Hardware—pages 146-150, 153, 155 Mating/Panel Mounting—page 42

Product Specifications— 108-40011 108-40030 Application Specifications— 114-40002 114-40003 114-40006 Instruction Sheet—408-9010 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Recommended Cable Outer Dia. Range

Max. Inner Cable Bundle Dia.†

Contact Finish (Plating Code)

Connector Part Numbers Contact Contact Contact I.D. No. 1 I.D. No. 2 I.D. No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG [0.15-0.4mm2] [0.4-0.6mm2] [0.05-0.15mm2] Wire Wire Wire Plug Plug Plug

Shell Size

No. of Contact Pos.

1.520 38.61

.678 17.22

.165-.455 4.19-11.56

.350 8.89

—

747515-7

—

1.520 38.61

1.002 25.45

.165-.455 4.19-11.56

.350 8.89

1.520 38.61

1.550 39.37

.165-.455 4.19-11.56

.350 8.89

1.867 47.42

2.205 56.01

.338-.562 8.59-14.28

.450 11.43

A B A B A B

747531-7 — 747547-8 — — —

747531-8 747531-9 747547-9 1-747547-0 — 1-747563-0

— — — — — —

Dimensions C D

Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces. †Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant.

116 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Basic Shielding Hardware Kits (Continued) Receptacle .120 [3.05] Dia. 2 Holes

.109 [2.77] Typ.

.509 Max. [12.93] Rcpt. Connector

.243 [6.17] Typ.

.112 [2.84] Typ. .086 [2.18] Max.Typ.

Each kit contains: ■ Connector

Cable Connectors

■ Inner shield .377 [9.58]

■ Outer shield

Ferrules must be purchased separately.

Material and Finish: Inside Shield

Outside Shield

.395 [10.03] Dia.

Ferrule (Must be Purchased Separately) View of Rear Shell (With Shields Removed) .490 [12.45] Max.

Recommended Cable Outer Dia. Range

Max. Inner Cable Bundle Dia.†

Contact Finish (Plating Code)

Shell Size

No. of Contact Pos.

1.520 38.61

.678 17.22

.165-.455 4.19-11.56

.350 8.89

1.520 38.61

1.002 25.45

.165-.455 4.19-11.56

.350 8.89

1.520 38.61

1.550 39.37

.165-.455 4.19-11.56

.350 8.89

A B A B A B

1.867 47.42

2.205 56.01

.338-.562 8.59-14.28

.450 11.43

Dimensions C D

Connector Part Numbers Contact Contact Contact I.D. No. 1 I.D. No. 2 I.D. No. 3 for 30-26 AWG for 26-22 AWG for 22-20 AWG [0.15-0.4mm2] [0.4-0.6mm2] [0.05-0.15mm2] Wire Wire Wire Receptacle Receptacle Receptacle — 747516-7 747516-8 — 747516-9 — — 747532-7 — — 747532-8 — — 747548-8 — — 747548-9 — 747564-8

747564-9

—

117 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Shielding Hardware Enclosure Kits Plug Expanding Neck Accommodates Cable

Ferrule (Must be Purchased Separately as Required by Cable Dia.)

.630 [16.00] Max.

Cable Connectors

Each kit contains: ■ Connector ■ Inner shield ■ Outer shield ■ Enclosure ■ Two jackscrews Ferrules must be purchased separately.

1.640 Max. [41.66] C E

Material and Finish:

Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Related Product Data: Contact Arrangements—page 40 Performance Characteristics— page 41 Application Tooling—pages 121-123 Mateable Connectors: HDP—pages 90-97 HD-20 Board Mount—pages 54-71, 78-85, 87-89 Mating Hardware—pages 146-150, 153, 155 Mating/Panel Mounting—page 42

Mating End

Technical Documents: Product Specifications— 108-40011 108-40030 Application Specifications— 114-40002 114-40003 114-40006 114-40008 Instruction Sheet—408-9172 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Recommended Max. Cable Inner Outer Cable Dia. Bundle Range Dia.†

Shell Size

No. of Contact Pos.

1.640 1.355 .630 41.66 34.42 16.00

.190-.330 4.83-8.38

.330 8.38

1.640 1.685 .630 41.66 42.80 16.00

.190-.330 4.83-8.38

.330 8.38

1.640 2.210 .630 41.66 56.13 16.00

.217-.435 5.51-11.05

.350 8.89

2.010 2.865 .730 51.05 72.77 18.54

.338-.562 8.59-14.28

.450 11.43

Cable Ref.

Dimensions D E

Contact Finish (Plating Code) A B A B A B A B

Kit Part Numbers Shielding Enclosure Contact Contact Contact Expansion I.D. No. 1 I.D. No. 2 I.D. No. 3 Tool for 30-26 AWG for 26-22 AWG for 22-20 AWG 2 2 2 [0.4-0.6mm ] [0.05-0.15mm ] [0.15-0.4mm ] Cable Part O.D. (Max.) No. Plug Plug Plug — 1-747944-5 — — 1-747944-6 — .330 58241-4 8.38 — 1-747946-5 — — 1-747946-6 — 1-747948-5 1-747948-6 — .450 58241-1 11.43 — 1-747948-8 1-747948-9 1-747950-4 1-747950-5 — .572 58241-2 14.52 — 1-747950-6 —

†Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant.

118 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Shielding Hardware Enclosure Kits (Continued) Receptacle Expanding Neck Accommodates Cable

.630 [16.00] Max.

Ferrule (Must be Purchased Separately as Required by Cable Dia.)

Each kit contains: ■ Connector ■ Inner shield ■ Outer shield ■ Enclosure ■ Two jackscrews Ferrules must be purchased separately.

Cable Ref.

1.640 Max. [41.66]

Cable Connectors

C E

Material and Finish: Connector Shell—Steel, tin plated Connector Insert—94V-0 rated thermoplastic, black Shield—Steel, tin plated Enclosure—PVC, black Jackscrews—Zinc alloy Contacts—Phosphor bronze Contact Finish—Duplex plated: A—.000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

D Mating End

Recommended Cable Outer Dia. Range

Max. Inner Cable Bundle Dia.†

Contact Finish (Plating Code)

.630 16.00

.190-.330 4.83-8.38

.330 8.38

1.685 42.80

.630 16.00

.190-.330 4.83-8.38

.330 8.38

1.640 41.66

2.210 56.13

.630 16.00

.217-.435 5.51-11.05

.350 8.89

2.010 51.05

2.865 72.77

.730 18.54

.338-.562 8.59-14.28

.450 11.43

A B A B A B A B

Shell Size

No. of Contact Pos.

1.640 41.66

1.355 34.42

1.640 41.66

Dimensions D E

Kit Part Numbers Contact Contact I.D. No. 1 I.D. No. 2 for 30-26 AWG for 26-22 AWG [0.15-0.4mm2] [0.05-0.15mm2] Receptacle Receptacle 1-747943-5 1-747943-6 — 1-747943-7 1-747945-5 — — — 1-747947-5 1-747947-6 — 1-747947-7 — — — —

Shielding Enclosure Expansion Tool Cable Part O.D. (Max.) No. .330 8.38

58241-4

.450 11.43

58241-1

.572 14.52

58241-2

†Maximum cable diameter after jacket and braid removed. Note: All part numbers are RoHS compliant.

119 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Crimp Snap-In Contact Connectors Ferrules for Shielding Hardware Kits .020 [0.51]

Stepped

Cable Connectors

Shell Sizes

Style

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

1-3

Stepped

Related Product Data:

1-3

Stepped

Shielding Hardware and Enclosure Kits—pages 116-119

1-3

Straight

1-3

Straight

Technical Documents:

Stepped

Instruction Sheets— 408-9242 408-9243 408-9507 408-9508

Stepped

Straight

Material and Finish: Steel (annealed), tin plated

Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

L Dim. .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .440 11.18 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88

Cable Diameter .165-.190 4.19-4.83 .190-.217 4.83-5.51 .217-.246 5.51-6.25 .246-.284 6.25-7.21 .284-.324 7.21-8.23 .324-.375 8.23-9.53 .375-.435 9.53-11.05 .400-.455 10.16-11.56 .230-.265 5.84-6.73 .338-.385 8.59-9.78 .375-432 9.53-10.97 .422-.490 10.72-12.45 .480-.562 12.19-14.28

Part Numbers Ferrule Die Sets* 3-747579-0

543424-3

3-747579-0

543424-2

3-747579-0

543424-8

3-747579-2

543424-1

3-747579-2

543424-7

3-747579-4

543424-6

2-747579-7

543424-5

3-747579-6

543424-4

2-747580-4

543425-2

2-747580-3

543425-1

2-747580-1

58238-1

3-747580-1

58237-2

2-747580-2

58237-1

*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.

Application Tooling for Shielding Hardware Kits

Bench Mounting Plate Part No. 313183-1

Pneumatic Bench Tool No. 312522-3 (Requires Die Set Holder No. 58449-1.)

Hand Crimping Tool No. 543344-1 (Requires Die Sets, see table above.)

120 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Contacts, Precision Formed Material and Finish: Phosphor bronze, duplex plated as follows: A—Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated B—Gold flash on mating end, tin on termination end, with entire contact nickel underplated

Related Product Data:

Technical Documents: Product Specifications— 108-40011 108-40030 Application Specifications— 114-40002 114-40003 114-40006 114-40008 Instruction Sheet—408-6738 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Insulation Diameter Single Two Wire Wire

Wire Size Range AWG mm2

Code*

26-22 0.15-0.4

.054 1.37

.039 0.99

22-18 0.4-0.8

.075 1.91

.054 1.37

Socket

Contact Finish (Plating Code) A B A B

Contact Part Numbers Pin Socket Strip Form Strip Form — 1-745266-0 1-745267-0 —

Cable Connectors

Performance Characteristics— page 41 Connectors used with: HDE—pages 112-119

Interchangeable Contacts, Crimp Snap-In

1-745269-1 1-745269-0 1-745270-1 1-745270-0

* A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact. Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts. 2. Strip form contacts shipped 10,000 pieces/reel.

Note: All part numbers are RoHS compliant.

121 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Application Tooling Hand Tools with Modular Heads Technical Documents:

Air Pistol Grip Tool

Manual Pistol Grip Tool

Cable Connectors

Instruction Sheetsâ&#x20AC;&#x201D; 408-6790 408-9414 408-6789 Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Hotline: 1-800-722-1111.

A modular interchangeable head provides versatility to these tools. Along with the head used to terminate Subminiature D connectors, heads are available to terminate other TE product lines. The head used to terminate the Subminiature D, HDE connectors can be used with a manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These tools terminate one unstripped wire per cycle and index the connector to the next terminating position. The head rotates to permit optimum access to the wiring area.

Handle and Head Tool Assembly No. 608868-1 Handle No. 58074-1 Head Assembly No. 58063-2

This tool is manually actuated, using modular heads.

Bench Mounted Tools with Modular Heads

Bench Mount Pneumatic Power Assembly

Bench Assembly No. 58338-1 Head Assembly No. 58063-2

This tool is air actuated with either a foot or knee switch.

Handle No. 58075-1 Head Assembly No. 58063-2

Air actuated, utilizing modular heads.

Bench Mount Electric Power Assembly

Head Assembly No. 58063-2

This tool electrically powered and actuated by a foot switch.

Note: All part numbers are RoHS compliant.

122 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

HDE-20 Application Tooling (Continued) Product Facts

CHAMPOMATOR 3A Terminating Machine

Low applied costs

■

Automatic termination of jacketed cable

■

Automatic continuity check and shorts test

■

Single- or double-ended assemblies

■

Microprocessor controlled with touch input screen

■

Stored program capability

■

Selective termination of connector positions

■

Rapid tooling changeover for different connector types

■

Handles a variety of TE insulation-displacement connectors

■

Terminates both multicolor and single-color wires

■

Remote programming capability

■

Straight or right-angle wire dress

■

Control Module 852423-1 120 VAC

This machine is the high-productivity way to terminate multiconductor, jacketed cable with a variety of TE connectors having insulation displacement contacts. It automatically sorts the wires, and terminates them in a programmed sequence. The sequence may use all or some of the connector contacts, such as for various RS-232 wiring patterns. All cable assemblies are tested for continuity and shorts. The machine is microprocessor controlled, and programmed by a touch input screen. The easy programming simplifies the process and reduces training requirements. The machine’s internal storage capability can retain up to 50 cable assemblies, which can be easily retrieved by number or name. Production monitoring and diagnostics can also be accessed through the touch screen. Contact TE for the tooling required for your specific applications.

CHAMPOMATOR 2.5 Terminating Machine

Technical Documents: Instruction Sheets 408-7777 Manual Arbor Tool Note: Instruction Sheets for TE Tooling are packaged with the tooling. For additional information call the Tooling Assistance Center: 1-800-722-1111.

Cable Connectors

■

Control Module No. 852423-1

CHAMPOMATOR 2.5 Machine No. 354786-4

Manual Arbor Tool

This is a compact, semiautomatic bench machine. It is microprocessor controlled, and programmed using a membrane switch keyboard. The potential machine rate is one pair of wires per second. Contact TE for the tooling required for your specific applications. The CHAMPOMATOR Model 2.5 Bench Terminating Machine—Part No. 354786-4 is used in conjunction with Control Module—Part No. 852423-1. Contact TE for application specific requirements.

Manual Arbor Tool

Arbor Tool No. 91085-2 Applicators: Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount), 543426-1 (termination tool) Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount), 543426-2 (termination tool)

The arbor tool with applicator is used to terminate jacketed cable. Wires are neatly routed and trimmed to length with the cable jacket close to the connector. 400 to 800 terminated wires per hour are typical.

Note: All part numbers are RoHS compliant.

123 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Subminiature D Connectors HDF-20 for Flat Ribbon Cable

Cable Connectors

Product Facts

Plug — Low Profile Metal Shell

■

Available in all 5 standard shell sizes

■

Visual inspection of termination possible

■

Fluted cover provides positive alignment of cable prior to termination

■

Wide range of application tooling

■

Patented insulation displacement contact latches into the connector cover

■

Contact design provides a “gas-tight” termination

■

Contacts accept 28 AWG [0.08mm2] solid and stranded, and 26 AWG [0.15mm2] solid and stranded round conductor flat ribbon cable on .050 [1.27] centers

■

Qualified to Battelle Level III environment Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476

■

Certified by Canadian Standards Association, File No. LR 7189

Cable Stabilizer Part No.

9 (1) 15 (2) 25 (3) 37 (4) 50 (5)

747275-4 747275-3 747275-2 747275-1 746785-1

Plug Part Nos. With With 4-40 Standard Threaded Mounting Inserts Holes 1658613-4 1658608-4 1658613-3 1658608-3 1658613-2 1658608-2 1658613-1 1658608-1 — 1658607-1

Receptacle Part Nos. With With 4-40 Standard Threaded Mounting Inserts Holes 1658612-4 1658610-4 1658612-3 1658610-3 1658612-2 1658610-2 1658612-1 1658610-1 — 1658606-1

Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered separately.

■

No. of Pos. & (Shell Size)

Receptacle — Low Profile Metal Shell

Material

Related Product Data:

2.090 [53.09] 2.105 [53.47]

HDE or HDP Plug or receptacle (Shown for Ref. only)

Cable Connectors

Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 Other accessory capabilities: Spring Latches (Two Piece)— page 152

.744 [18.90] 4-40 Mounting Screw

Technical Documents: For Shell Size 3 Cable Dia. Range—.190-.530 [4.83-13.46] Individual Kit No.—747824-1 Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cable Female Screwlock clamp halves, two cable clamp wedge (Order separately, sets and two mounting crews. see page 144.)

Instruction Sheet—408-9238

Straight/90° Exit

Material and Finish:

Cable Tie Openings

Cable Clamp Housing— Thermoplastic, gray 4-40 Mounting Screws— Steel, zinc plated 4-40 Housing Screws & Hex Nuts —Steel, zinc plated

Related Product Data:

A 1.750 [44.45]

HDE or HDP Plug or receptacle (Shown for Ref. only)

Connectors used with: HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 Other accessory capabilities: Spring Latches (Two Piece)— page 152

4-40 Mounting Screw

Technical Documents: Female Screwlock (Order separately, see page 144.)

Instruction Sheet—408-7555

Shell Size

Dimensions A B

1.550 39.37

.826 20.98

2.090 53.09

.826 20.98

2.738 69.55 2.644 67.16

.826 20.98 .938 23.83

4 5

Cable Dia. (Max.) .350 8.89 .335 8.51 .460 11.68 .675 17.15 .775 19.69

Cable Clamp Kit No. Individual 5206471-1 5206472-1 5745134-1 5745081-1 5745082-1

Notes: 1. All parts are packaged unassembled. 2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable Ties through cable tie openings and clamping the cable to one housing half only. Note: All part numbers are RoHS compliant.

132 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps (Continued) The TE Quik-Snap Backshell Kit is a one-piece, all-plastic cable clamp kit designed for use with either the AMPLIMITE HDP-20, HDP-22, or HDE, all-plastic or metal-shell connectors.

One-Piece, All-Plastic Cable Clamp for Jacketed Cable, 180°/120° Exit (HDP and HDE) (Quik-Snap)

.700±.010 [17.78±0.25]

Cable Gate

Kits are available for connector sizes 1, 2, 3, and 4 with a cable exit option of 180° or 120°.

Cable Exit

1.928 [48.97] Typ.

Each kit contains: 1-Hinged, plastic clamp 2-Self-tapping screws 1-Strain relief clip 1-Cable exit gate plug (Used to close unused exit) (For metal-shell connector applications an optional kit with 2 retainer clips and screws is available.)

Cable Connectors

■ ■ ■ ■

Assembled Cable Clamp Cable Clamp

Material and Finish:

Self Tapping Screw

Cover—Polypropylene, black Strain Relief Clip—Stainless steel Retainer Clip—Stainless steel Screws—Carbon steel, zinc plated Cable Gate—Polypropylene, Black

Strain Relief Clip

.210 [5.33]

Retainer Screw

Retainer Clip

.490 [12.45]

Type 1

Type 2

Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102 HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115

Technical Documents: Instruction Sheet—408-7837

Kit Number* with Retainer Screws and Clips 5749914-1 5749914-2 5749914-4**

Kit Number*** without Retainer Screws and Clips — 5750100-1 —

1.650 41.91

5749626-2

5750078-1

Unit Kit

2.285 58.04

5749916-2 5749916-2

— —

Bulk Pkg. Unit Kit

Shell Size

Cable Dia. Range (Ref.)

Dimension A

.075-.250 1.91-6.35

.785 19.94

.180-.460 4.57-11.68

.250-.550 6.35-13.97

Packaging Bulk Pkg. Unit Kit

*For metal-shell connectors only. **Type 2 Retainer Clip ***For Metal-Shell or All-Plastic Connectors

Note: All part numbers are RoHS compliant.

133 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Connector and Clamp Kits The AMPLIMITE Quik-Snap Backshell and Connector kit presents a complete package for your unshielded subminiature D connector needs. Kits are available for Shell Sizes 1, 2 and 3, and are packaged 25 and 100 kits per unit.

One-Piece, All-Plastic Cable Clamp for Jacketed Cable, 180°/120° Exit and HDP-20 and HDE-20 Connector Retainer Clip

2.079 [52.81] Max.

Retainer Screw Mating Face

Cable Connectors

Each kit contains: 1-Hinged Plastic Clamp 2-Retention Screws 2-Retention Clips 1-Cable Gate Plug 1-Strain Relief Clip 2-Self Tapping Screws 1-Connector and Contacts

Pin Contact A Housing

Assembled Cable Clamp and Connector

HDE-20 Connector

.700±.015 [17.78±0.38]

Retainer Clip Retainer Screw

Material and Finish: Cover—Polypropylene, black Retention Screws—Steel, zinc plated Retention Clips—Stainless steel Cable Gate Plug—Polypropylene, Black Strain Relief Clip—Stainless steel Self Tapping Screws—Steel, zinc plated Contacts—Brass (HDP Pins), Phosphor Bronze (All Others), plated gold flash on the mating end, .000100 [0.00254] min. tin or tin on the terminating end, all over .000030 [0.00076] min. nickel underplating Housing—Polyester or nylon, glassfilled, UL rated 94V-0, black Shell—Steel, plated .000200 [0.00508] min. tin over .000050 [0.00127] min. copper

.494±.015 [12.55±0.38]

Pin Contact Mating Face

Shell

Shell Housing

HDP-20 Connector

Strain Relief Clip

Self Tapping Screw

Technical Documents: HDE Connectors: Instruction Sheets— 408-6621 Application Specifications— 114-40002 114-40003 HDP Connectors: Application Specifications— 114-10000 114-40030 Cable Clamps: Instruction Sheet—408-9544 Retainer Clips: Instruction Sheet—408-7837

Cable Clamp Kit Cable Gate Plug

Unshielded Cable Clamp Kits with HDP-20 Connectors Shell Size 1 2 3

Cable Dia. Range (Ref.) .075-.250 1.91-6.35 .170-.380 4.32-9.65 .180-.460 4.58-11.68

Dimension A .785 19.94 1.110 28.19 1.650 41.91

Plug Kit Part No.

Receptacle Kit Part No. 749812-7

749808-8

Packaging 100/pack

749808-9

—

100/pack

749808-7

1-749812-1

100/pack

Plug Kit Part No.

Receptacle Kit Part No.

Packaging

749809-9

749813-8

100/pack

Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors Shell Size 3

Cable Dia. Range (Ref.) .180-.460 4.58-11.68

Dimension A 1.650 41.91

Note: All part numbers are RoHS compliant.

134 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps Straight Exit Low Profile for Jacketed Cable F Cover Cable Support Gate (See Note 3.) Cable Support Gate

A M Cover

Cable Connectors

Low Profile Cable Clamps feature a two-piece construction which allows the two cover halves to be snapped together, no hardware is required for assembly. They can be used on plugs or receptacles and will not interfere with commonly used mating hardware. Sufficient Cable Support Gates (or a Cable Support Gate Latch) are supplied with each cable clamp kit to achieve adjustable clamping over a wide range of jacketed cable diameters.

.550 [13.97] HDE Plug or Receptacle (Ref.)

Material Black thermoplastic

Related Product Data: Connectors used with: HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 Other accessory capabilities: Male Screw Retainers— pages 146 & 147 Female Screwlocks—page 148 Locking Posts and Slide Latches— pages 149-151 Latching Blocks—pages 153 & 154

Shell Size

A .732 18.59 1.056 26.82 1.604 40.74

1 2 3

Dimensions B When used When used on On Plug Receptacle 1.582 1.533 40.18 38.94 1.582 1.533 40.18 38.94 1.700 1.651 43.18 41.94

Cable Dia. (Max.)

Cable Clamp Kit No. Individual Bulk Packed*

.330 8.38 .425 10.80 .550 13.97

745547-1

745547-2

745553-1

745553-2

745560-1

745560-2

*Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates. 3. Cable support gate must be used as shown for small diameter cable.

90° Exit Low Profile for Jacketed Cable Cover

.732 [18.59]

.550 [13.97] Cable Support Gate Latch

HDE Plug or Receptacle (Ref.)

Shell Size 1

Dimension A When used on Plug When used on Receptacle 1.290 32.77

1.241 31.52

Cable Dia. (Max.)

Cable Clamp Kit No. Individual

.330 8.38

745550-1

Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cover half and an assortment of cable support gate latches. Note: All part numbers are RoHS compliant.

135 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps (Continued) Material

Slide-On Back Covers

Black thermoplastic HDE Plug or Receptacle

Related Product Data:

Cable Connectors

Connectors used with: HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 Other accessory capabilities: RFI/EMI Metal Shields— pages 141 & 142 Male Screw Retainers— pages 146 & 147 Locking Posts and Slide Latches— pages 149-151 Latching Blocks—pages 153 & 154

Cover Halves Latch Here and on Opposite Side

Cover Half

.902 Receptacle [22.91] .937 [23.80] Plug

Technical Documents: A

Instruction Sheet—408-6658

.436 [11.07] Cover Half

Back Cover Half (See Note 2.)

Shell Size 1 2 3 4

Dim. A .610 15.49 .934 23.72 1.482 37.64 2.134 54.20

Back Cover Kit No. Individual 745530-1 745530-2 745530-3 745530-4

Notes: 1. All parts are packaged unassembled. 2. Each slide-on back cover kit includes two identical cover halves which snap together over the connector.

Note: All part numbers are RoHS compliant.

136 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps (Continued) Box and Lid Straight/90° Exit A Max. 1.70 [43.18]

B Max. B Max.

Cable Clamp Housing— Thermoplastic, black with textured finish Gates—Thermoplastic, black Flat Head Screws—Steel, black, zinc plated

Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102 Other accessory capabilities: Male Screw Retainers— pages 146 & 147 Female Screwlocks—page 148 Locking Posts and Slide Latches— pages 149-151 Spring Latches (Two Piece)— page 152 Latching Blocks—pages 153 & 154

Technical Documents: Instruction Sheet—408-7555

Textured Finish

HDP Plug or Receptacle (Shown for Ref. only)

Self-Tapping Screw

HDP Plug or Receptacle (Shown for Ref. only) Cable Gates are interchangeable allowing 90° and 180° cable exit. Blank gate shown in 90° exit.

Shell Size 1 & 2 Shell Size

Material and Finish:

1.70 [43.18]

A Max.

1 2 3 4

Dimensions B A .755 .630 19.18 16.00 .630 1.078 16.00 27.38 1.620 .770 41.15 19.56 2.268 .770 57.61 19.56

Typical Cable Support Gate (Supplied with Cable Clamp Kit)

Shell Size 3 & 4 & 5 Cable Dia. Max. (Ref.) Straight Cable Exit 90° Cable Exit .160 .160 4.06 4.06 .320 .320 8.13 8.13 .390 .390 9.91 9.91 .640 .405 16.26 10.29

Cable Clamp Kit No. Individual Bulk Packed* 207467-1

207467-2

207470-1

—

207345-1

207345-2

207473-1

207473-2

2.178 .880 .490 .490 207476-1 — 55.32 22.35 12.45 12.45 *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for discrete wire, and the semicircle side for jacketed cable. Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below. 5

Box and Lid Straight/90° Exit Cable Clamp Kits with Male Screw Retainers HDP Plug or Receptacle (Shown for Ref. only)

Self-Tapping Screw

Textured Finish

Male Screws mate with Female Screwlocks (See page 144.)

HDP Plug or Receptacle (Shown for Ref. only)

Cable Clamp (See Note 3.)

Material and Finish: Cable Clamp Housing— Thermoplastic, black with textured finish Gates—Thermoplastic, black Flat Head Screws—Steel, black, zinc plated Male Screw—Steel, zinc plated yellow chromate Retaining Clip—Stainless steel

Male Screws mate with Female Screwlocks (See page 144.)

Male Screw (See Note 2.)

Retaining Clip (See Note 2.)

Shell Size 1 & 2 Shell Size 1 2 3 4 5

Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102

Technical Documents:: Instruction Sheets— 408-7555 408-7837

Shell Size 3 & 4 & 5 Cable Clamp Kit No. 5207908-1 5207908-4 5207908-7 1-5207908-0 1-5207908-3

Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cable clamp and male screw retainer hardware(2 each). Male screw retainers are also available in kit form, see page 146. 3. For ordering cable clamps separately, see above. Note: All part numbers are RoHS compliant.

137 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Cable Connectors

Box and Lid Cable Clamps can be used on either plugs or receptacles and will not interfere with commonly used hardware. Their hinged construction allows easy assembly to a harness. A wide range of cable diameters are accommodated through the use of cable support gates, supplied with each cable clamp. Cable clamps are available in kits with appropriate hardware for convenient plug/receptacle mating. See below for kits with Male Screw Retainers.

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps (Continued)

Cable Connectors

Straight/45° Exit Cable Clamps can be used on either a plug or receptacle and will not interfere with commonly used hardware, such as Male Screw Retainers, Female Screw-locks or Spring Latches and Latching Blocks. Their hinged construction allows easy assembly to a harness. Also, the straight or 45° angle of the cable exit is achieved by merely positioning the Cable Support Gate for the desired angle prior to installing the assembly onto the plug or receptacle. Adjustable screws are used to tighten cable strain reliefs. Cable Clamp assemblies are available in kits with appropriate hardware for convenient plug/receptacle mating.

Clam Shell Straight/45° Exit

C Max.

D HDP Plug or Receptacle (Shown for Ref. only)

Shell Size

1.625 41.28 1.250 31.75 1.625 41.28 1.250 31.75 1.625 41.28 1.625 41.28

Cable Dia. (Max.)

.640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26 .640 16.26

.256 6.30 .320 8.13 .320 8.13 .420 10.67 .420 10.67 .490 12.45

Dimensions B C

Material and Finish: Cable Clamp Housing— Thermoplastic, black with textured finish Gates—Thermoplastic, black Pan Head Screws, 6-32 Set Screw and 6-32 Square Nut—Steel, zinc plated (sizes 1 and 2 include self-tapping screws only)

Cable strain relief adjustment screw this side

.750 19.05 1.073 27.25 1.073 27.25 1.615 41.02 1.615 41.02 2.263 57.48

.640 16.26 .600 15.24 .640 16.26 .600 15.24 .640 16.26 .640 16.26

Standard Cable Clamp Short Cable Clamp Part No. Part No. Individual Bulk Packed* Individual Bulk Packed* —

—

5205729-1

5205729-3

5206393-1

—

5205730-1

5205730-3

5206390-1

5206390-3

—

5205718-1

5205718-4

—

5205731-1

—

*Each part is individually bulk packed for multiple assembly orders. Notes: 1. All parts are packed unassembled. 2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size. 3. Cable clamps are available in kits with male screw retainers, see below. 4. All pan head screws have combination cross-recessed and slotted heads.

Clam Shell Straight/45° Exit Cable Clamp Kits with Male Screw Retainers

Technical Documents: Instruction Sheet—408-7555

Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102

Technical Documents: Instruction Sheets— 408-7555 408-7837 Note: All part numbers are RoHS compliant.

Cable Clamp (See Note 3.)

Male Screws mate with Female Screwlocks (See page 144.) Male Screw (See Note 2.) Retaining Clip (See Note 2.)

HDP Plug or Receptacle (Shown for Ref. only)

Shell Size 1 2 3 4 5

Short Cable Clamp KIt No. Individual Bulk Packed* — — — — 1-5206478-2 2-5206478-6 — — — —

Standard Cable Clamp Kit No. Individual Bulk Packed* 5206478-1 — 5206478-2 — 5206478-3 2-5206478-2 5206478-4 — 5206478-5 —

*Each part is individually bulk packed for multiple assembly orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers are also available in kit form, see page 146. 3. For ordering cable clamps separately, see above.

138 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps (Continued) Material and Finish:

Straight Exit Dataphone

Cable Clamp Housing— Nylon, black 4-40 Fillister Head Screws & Hex Nuts—Steel, clear zinc plated Jackscrews—Steel, black zinc plated

A Max.

B Metal-Shell HDP-20 Plug or Receptacle (Shown for Ref. only)

Related Product Data: Connectors used with: HDP Metal-Shell—pages 90-102

.770 [19.56]

Shell Size

Dimensions B A

1.575 40.01

2.115 53.72

Max. Cable Dia. (without Gate)

1.312 33.32

Max. Cable Dia. (with Gate) .200 5.08 .260 6.60 .320 8.13 .250 6.35 .340 8.64 .420 10.67

.400 10.16

1.421 36.09

.500 12.70

Cable Gate Identification*

Thread Size

Cable Clamp Kit No.

4-40

5745122-2

4-40

5745121-2

Cable Connectors

Female Screwlock (Order separately, see page 144.)

2A 2B 2C 3A 3B 3C

*Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with regard to shell size and maximum acceptable cable diameter. Notes: 1. All parts are packaged unassembled. 2. Cable diameter is adjustable by changing cable support gates.

Straight Exit for Jacketed Cable (Two-Piece)

A B

This cable clamp allows cable to be fully prepared and terminated to the connector before the clamp is installed. Material and Finish: Cable Clamps—ABS black 4-40 Fillister Head Screws and Hex Nuts—Steel, zinc plated 4-40 Mounting Screws—Steel, zinc plated Jackscrews—Stainless steel, passivated

HDE or HDP Plug or Receptacle (Shown for Ref. only)

Ferrules—pages 143-145 Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 Other accessory capabilities: Spring Latch (Two-Piece)— page 152

Technical Documents: Instruction Sheet—408-6609

4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*†

*Each part is individually bulk packed for multiple kit orders. †Slotted for screwdriver use.

Cable Clamp Kits with Grommets Shell Size 1

Related Product Data:

1.920 [48.77]

2 3 4 5

A 1.215 30.86 1.545 39.24 2.090 53.09 2.738 69.55 2.644 67.16

Dimensions B C 1.910 48.51 1.910 48.51 1.920 48.77 1.920 48.77 1.920 48.77

.570 14.48 .620 15.75 .680 17.27 .800 20.32 .900 22.86

.630 16.00 .620 15.75 .640 16.26 .620 15.75 .730 18.54

Cable O.D. Range .185-.320 4.70-8.13 .185-.320 4.70-8.13 .255-.470 6.48-11.94 .255-.470 6.48-11.94 .255-.470 6.48-11.94

No. of Grommets Per Set

Kit Numbers

5748678-1

5748678-2

5748678-3

5748678-4

5748678-5

Notes: 1. All parts are packaged unassembled. 2. Jackscrews must be purchased separately. 3. Split-ring and crimp ferrules are shown on pages 143-145. 4. Shielded cable clamps will not accept connector housings with clinch nuts. Note: All part numbers are RoHS compliant.

139 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Unshielded Cable Clamps (Continued)

Cable Connectors

Straight/90° Exit Cable Clamps can be used on a plug or receptacle and will not interfere with commonly used mating hardware. Their three-piece construction allows easy assembly to a cable harness. Also, the same cable clamp components are used for both straight and 90° cable exit applications. This is accomplished by simply positioning the Male and Female Panels on the Yoke for the desired angle.

Straight/90° Exit A

.820 [20.83]

HDE or HDP Plug or Receptacle (Ref.)

Material

Straight Cable Exit Application

Black thermoplastic

Related Product Data: Connectors used with: HDE All-Plastic—pages 112 & 113 HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102 Other accessory capabilities: Female Screwlocks—page 148 Locking Posts and Slide Latches— pages 149-151 Latching Blocks—pages 153 & 154

B A

.820 [20.83]

90° Cable Exit Application

Typical Cable Support Gate (Supplied with Cable Clamp Kit)

Shell Size 3 4

Cable Clamp Configuration Straight Exit 90° Exit Straight Exit 90° Exit

Dimensions A B 1.906 1.672 2.066 1.396 2.424 1.820 2.638 1.596

Cable Dia.

Cable Clamp Kit No. Individual

.550

745306-1

.750

745311-1

Notes: 1. All parts are packaged unassembled. 2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates. The cable diameter is adjustable by changing the cable support gates. Note: All part numbers are RoHS compliant.

140 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded Cable Clamps Straight Exit RFI/EMI Shields for Jacketed Cable (Two-Piece)

1.920 [48.77] C

4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*†

HDE or HDP Plug or Receptacle (Shown for Ref. only)

Shell Size

*Each part is individually bulk packed for multiple kit orders. †Slotted for screwdriver use.

Dimensions B C

1.910 48.51

1.215 30.86

Cable O.D. (Max.)

.200 5.08 .250 6.35 .370 9.40 .225 5.72 .300 7.62 .375 9.53 .430 10.92 .280 7.11 .350 8.89 .430 10.92 .480 12.19 .530 13.46 .350 8.89 .425 10.80 .500 12.70 .530 13.46 .575 14.61 .650 16.51 .375 9.53 .450 11.43 .525 13.34 .600 15.24 .675 17.15 .750 19.05

.550** .620** 13.97 15.75

Material and Finish: Die Cast Shield—Zinc alloy, plated bright nickel over bright copper Metal-Plated Plastic Shield— Thermoplastic, plated nickel over copper 4-40 Fillister Head Screws and Hex Nuts—Steel, zinc plated 4-40 Mounting Screws—Steel, zinc plated Jackscrews—Stainless steel, passivated

1.545 39.24

1.910 48.51

2.090 53.09

1.920 48.77

.620 15.75

.680 17.27

.620 15.75

.620** 15.75

Related Product Data: Ferrules—pages 143-145 Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell (Tin plated only)—pages 90-102 Other accessory capabilities: Spring Latch (Two-Piece)— page 152

2.738 69.55

1.920 48.77

.800 20.32

2.644 67.16

1.920 48.77

.900 22.86

Metal-Plated Plastic Shield Kit Numbers

Grommet Sets Part Cable O.D. No. of Grommets Range Per Set Number

5745171-2

5745854-5

—

5745171-1

5745854-3

—

5745171-5

5745854-1

.185-.320 4.70-8.13

747746-1

5745172-3

5747099-7

—

5745172-2

5747099-5

—

5747099-3

.185-.320 4.70-8.13

747746-1

5745172-1 1-5745172-3

5747099-1

—

5745173-5

5745833-9

—

5745173-4

5745833-7

—

5745173-3

5745833-5

—

5745173-2

5745833-4

—

5745173-1

5745833-1

.255-.470 6.48-11.94

747973-1

5745174-5

5747100-9

—

5745174-4

5747100-7

—

5745174-3

—

2-5745174-7

—

.255-.470 6.48-11.94

747973-1

5745174-2

5747100-3

—

5745174-1

5747100-1

—

5745175-6

—

5745175-5

—

5745175-4

—

.255-.470 6.48-11.94

747973-1

5745175-3

—

5745175-2

—

5745175-1

5747098-1

—

Cable O.D. Range

No. of Grommets Per Set

Die Cast Shield With Grommets

.620** 15.75 .620 15.75 .620** 15.75 .620 15.75 .730 18.54

.185-.320 4.70-8.13 .185-.320 4.70-8.13 .255-.470 6.48-11.94 .255-.470 6.48-11.94 .255-.470 6.48-11.94

5748676-1

5748677-1

5748676-2

5748677-2

5748676-3

5748677-3

5748676-4

5748677-4

5748676-5

5748677-5

.620 15.75

Technical Documents: Product Specification— 108-40032 Instruction Sheet—408-6609

Die Cast Shield Kit Numbers

.730 18.55

Cable Connectors

This RFI/EMI shield allows cable to be fully prepared and terminated to the connector before the shield is installed. During installation, the shield of the jacketed cable is folded back and compressed into the cable opening of the RFI/EMI shield. For greater cable support and/or shielding effectiveness, split-ring and crimp ferrules are available (pages 143-145).

A B

Cable Clamp Kits with Grommets Shell Size

A 1.215 30.86 1.545 39.24 2.090 53.09 2.738 69.55 2.644 67.16

1 2 3 4 5

Note: All part numbers are RoHS compliant.

Notes: 1. 2. 3. 4.

Dimensions B C 1.910 48.51 1.910 48.51 1.920 48.77 1.920 48.77 1.920 48.77

.550** 13.97 .620 15.75 .680 17.27 .800 20.32 .900 22.86

Kit Numbers Metal-Plated Plastic Shield With Grommets

All parts are packaged unassembled. ** The following dimensions apply to metal-plated plastic Jackscrews must be purchased separately. cable clamps: Size 1: C =.570 [14.48], D =.630 [16.0] Size 3: D =.640 [16.26] Split-ring and crimp ferrules are shown on pages 143-145. Shielded cable clamps will not accept connector housings with clinch nuts.

141 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded Cable Clamps (Continued)

Cable Connectors

Both the straight exit and the 90° exit die cast RFI/EMI shield allows cable to be fully prepared and terminated to the connector before the shield is installed. During installation, the shield of the jacketed cable is folded back and compressed into the cable opening of the RFI/EMI shield. For greater cable support and/or shielding effectiveness, splitring and crimp ferrules are available (pages 143-145). Material and Finish: Shield—Zinc alloy, plated nickel over copper 4-40 Pan Head Screws & Latch Screws (90° Exit Only)—Steel, zinc plated One-Piece Slide Latch (90° Exit Only)—Stainless steel

Related Product Data: Ferrules—pages 143-145 Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell (Tin plated only)—pages 90-102

Straight Exit RFI/EMI Die Cast Shield for Jacketed Cable (Two-Piece)

1.805 [45.85]

.620 [15.75] HDE or HDP Plug or Receptacle (Shown for Ref. only) One-Piece Slide Latch (Not Included)

1.545 [39.24]

Shell Size

No. of Positions

Cable Dia. w/Ferrules .260-.300 6.60-7.72 .190-.375 4.83-9.53 .190-.430 4.83-10.92

ID Letter E

H K

Part Number

Grommet Kit

5745919-3

—

5745919-2

747746-1*

5745919-1

—

*Cable Dia. Range using Grommet is .185-.320 [4.70-8.13]. Notes: 1. All parts packaged unassembled. 2. Each kit comprised of a two-piece shield with 2 pan head screws. 3. Split-ring and crimp ferrules are shown on pages 143-145.

1.285 [32.64] A

Technical Documents: Product Specification— 108-40032 Instruction Sheet—408-6769

90° Exit RFI/EMI Die Cast Shields for Jacketed Cable (Two-Piece)

.629 [15.98] HDE or HDP Plug or Receptacle (Shown for Ref. only) One-Piece Slide Latch (See Note 2.)

Shell Size

Note: All part numbers are RoHS compliant.

Dimension A

2.310 58.67

2.850 72.39

Cable Dia. w/Ferrules .185-.225 4.70-6.48 .260-.300 6.60-7.62 .190-.375 4.83-9.53 .190-.430 4.83-10.92 .240-.280 6.10-7.11 .315-.355 8.00-9.02 .190-.430 4.83-10.92 .440-.480 11.18-12.19 .380-.530 9.65-13.46

Shield with Slide Latch Kit Numbers (See Note 2)

Shield without Slide Latch Kit Numbers (See Note 3)

Grommet Kit

5745652-4

—

5745652-3

—

5745652-2*

—

747746-1

5745652-1

—

5745653-5

—

5745653-4

—

5745653-3

5747194-3

—

5745653-2

—

5745653-1*

—

747973-1

* Cable Dia.with Grommet Kit: Size 2 = .185-.320 [4.70-8.13];Size 3 = .255-.470 [6.48-11.94]. Notes: 1.All parts are packaged unassembled. 2.Eachkit is comprisedofatwo-pieceshieldwiththreepanheadscrews andaslidelatchwithtwo4-40slidelatchscrews. 3.Each kit is comprised of a two-piece shield with three pan head screws. 4.Split-ring and crimp ferrules are shown on pages 143-145.

142 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded Cable Clamps (Continued) Material and Finish: Outer Ferrule—Copper, plated .000100 [0.00254] min. tin Inner Ferrule—.023 [0.58] thick brass, plated .000050 [0.00127] tin over copper

Crimp Ferrules for Braided Cable Shield (See pages 144 & 145 for Inner and Outer Ferrule Part Numbers.)

Outer Ferrule Cable Jacket

Related Product Data:

Ground Wire

Shields used with: Straight Exit—pages 141 & 142 90° Exit—page 142 Conductors

Technical Document Product Specification—108-40032 Note: All part numbers are RoHS compliant.

Note: Split-ring ferrules cannot be used with outer and inner ferrules. Split-ring ferrules are suitable for both foil and braided shields. The ferrules do not require tooling for assembly.

143 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules

Shell Size

Cable Dia. (Max.)

Cable Connectors

.200 5.08 .240 6.10 .250 6.35 .280 7.11 .370 9.40 .225 5.72 .240 6.10

When using these Shield Kits 90° Exit Die Cast Straight Exit Shield Kit No. Shield Kit No. Without With Metal-Plated Die Cast Slide Slide Plastic Latch Latch

Split-Ring* Ferrule No.

Inner

Crimp Ferrule No. and Tooling No.** Die Set For Applicator Outer Hand Tool Die Set 543344-1

5745171-2

5745854-5

—

745508-2

—

5745171-5

5745854-1

—

7-745129-8

3-745130-8

5745171-1

5745854-3

—

745508-3

—

5745171-5

5745854-1

—

7-745129-9

4-745130-5

1-543013-7

813809-7

5745171-5

5745854-1

—

745508-6

6-745129-9

4-745130-0

543013-6

813809-5

5745172-3

5747099-7

5745652-4

—

745508-3

—

5745172-1

5747099-3

5745652-2

—

7-745129-8

3-745130-8

543013-2

813809-1

5747099-1

5745652-1

—

7-745129-3

3-745130-8

543013-3

813809-1

5747099-1

5745652-1

—

7-745129-8

4-745130-5

1-543013-6

813809-7

5747099-5

5745652-3

—

745508-4

—

5747099-1

5745652-1

—

7-745129-2

3-745130-9

543013-4

813809-2

5747099-3

5745652-2

—

6-745129-9

4-745130-0

543013-6

813809-5

5747099-3

5745652-2

—

745508-6

—

5747099-1

5745652-1

—

745508-1

7-745129-1

4-745130-1

543013-7

813809-3

543013-3

813809-1

.240 6.10

1-5745172-3

.280 7.11

1-5745172-3

.300 7.62

Use these Ferrules

5745919-1 5745919-1 5745172-2 5745919-3

—

543013-2

813809-1

—

.350 8.90

1-5745172-3

.365 9.27

5745172-1

.375 9.53

5745172-1

.430 10.92

1-5745172-3

.240 6.10 .280 7.11 .280 7.11 .350 8.90 .350 8.90 .430 10.92 .430 10.92 .480 12.19 .530 13.46

5745173-3

5745833-5

5745653-3

5747194-3

—

7-745129-3

3-745130-8

5745173-5

5745833-9

5745653-5

—

745508-4

—

5745173-3

5745833-5

5745653-3

5747194-3

—

7-745129-8

4-745130-5

1-543013-6

813809-7

5745173-4

5745833-7

5745653-4

—

745508-5

—

5745173-3

5745833-5

5745653-3

5747194-3

—

7-745129-2

3-745130-9

543013-4

813809-2

5745173-3

5745833-5

5745653-3

5747194-3

745508-1

7-745129-1

4-745130-1

543013-7

813809-3

5745173-1

5745833-1

5745653-1

—

7-745129-5

4-745130-1

543013-8

813809-3

5745173-2

—

5745653-2

—

745508-8

—

5745173-1

5745833-1

5745653-1

—

745508-9

7-745129-4

4-745130-2

1-543013-0

813809-4

5745919-1

5745919-2 5745919-1

—

**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D. **For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52]. Continued on Page 145

Note: All part numbers are RoHS compliant.

144 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Shielded Cable Clamps (Continued) Crimp and Split-Ring Ferrules (Continued)

Shell Size

.240 6.10 .280 7.11 .350 8.90 .350 8.90 .430 10.92 .500 12.70 .525 13.34 .575 14.61 .650 16.51 .240 6.10 .365 9.27 .375 9.53 .430 10.92 .450 11.43 .525 13.34 .530 13.46 .600 15.24 .650 16.51 .675 17.15 .750 19.05

When using these Shield Kits 90° Exit Die Cast Shield Kit No. Straight Exit Shield Kit No. Without With Metal-Plated Die Cast Slide Slide Plastic Latch Latch

Use these Ferrules Split-Ring* Ferrule No.

Inner

Crimp Ferrule No. and Tooling No.** Die Set for Applicator Outer Hand Tool Die Set 54334-1

5745174-4

5747100-7

—

7-745129-3

3-745130-8

543013-3

813809-1

5745174-4

5747100-7

—

7-745129-8

4-745130-5

1-543013-6

813809-7

5745174-5

5747100-9

—

5745174-4

5747100-7

—

7-745129-2

3-745130-9

543013-4

813809-2

5745174-4

5747100-7

—

745508-1

7-745129-1

4-745130-1

543013-7

813809-3

5745174-3

—

745508-8

—

5745174-1

5747100-1

—

7-745129-6

4-745130-2

1-543013-1

813809-4

5745174-2

5747100-3

—

1-745508-0

—

5745174-1

5747100-1

—

1-745508-1

—

5745175-6

—

7-745129-0

3-745130-8

543013-2

813809-1

5745175-6

—

6-745129-9

4-745130-0

543013-6

813809-5

5745175-6

—

5745175-4

—

7-745129-5

4-745130-1

5745175-5

—

745508-7

—

5745175-4

—

745508-9

—

5745175-4

—

7-745129-4

4-745130-2

1-543013-0

813809-4

5745175-3

—

1-745508-0

—

5745175-1

5747098-1

—

1-745508-1

4-745130-3

1-543013-4

—

5745175-2

—

1-745508-1

—

5745175-1

5747098-1

—

1-745508-2

—

745508-5 —

745508-6 —

— 543013-8

Cable Connectors

Cable Dia. (Max.)

— 813809-3

Note: All part numbers are RoHS compliant.

145 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware Commoning Strip (for HDF-20 Plugs, Size 20 Pin Contacts)

HDF-20 Metal-Shell or All-Plastic Plug (Shown for Ref. only)

.037 [0.94] Dia. Max.

.112 [2.84]

Material and Finish: Brass, .004 [0.10] thick, tin plated Part No. 206918-2 (Continuous Strip)

.108 [2.74]

Related Product Data:

.212 [5.38] Max.

Notes: 1. Use punching tool to remove undesired pin commoning locations on commoning strip. Use mating receptacle to seat strip over pins in plug. Punching tool is not supplied by TE. 2. Sold in strip form, strip contains 10,000 commoning locations.

Cable Connectors

Used with HDF-20 Plugs— page 126

Male Screw Retainers for Metal-Shell Connectors (HDE and HDP)

Male Screw

Material and Finish: Male Screw—Steel, zinc plated clear or yellow chromate Retaining Clip—.012 [0.31] stainless steel

Related Product Data: Connectors used with: HDE Metal-Shell—pages 114 & 115 HDP Metal-Shell—pages 90-102

Metal-Shell Plug or Receptacle (Shown for Ref. only)

.280 [7.11] Retaining Clip See Note 4

.250 [6.35]

Instruction Sheet—408-7837

Thread Size

Dimension A .220 5.59

Yellow Chromate

4-40 M3 (Metric)

Clear Chromate

Note: All part numbers are RoHS compliant.

4-40

.185 [4.70]

Retaining Clip (745136 Series) See Note 6

Technical Documents:

Male Screw Finish

.200 5.08 .225 5.72 .220 5.59 .200 5.08

.223 [5.66]

Male Screw Retainer Kit No. Individual Bulk Packed* 5205980-1 5205980-3 5787354-1** — 5745136-1

5745136-2

5207871-1

—

5205980-4

5205980-5

5745136-3

5745136-4

*Each part is individually bulk packed for multiple kit orders. ** Phillips Head Screw Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished as part of cable clamp kits (pages 137 and 138). Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring 4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded inserts or female screwlocks. Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector. Notes: 5. All screws have straight slotted heads except where noted. Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of connector.

146 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware (Continued) Material and Finish: Male Screw—Steel, zinc plated yellow chromate Retaining Clip—.012 [0.51] stainless steel

Male Screw Retainers for All-Plastic Connectors (HDE)

Related Product Data:

4-40 Male Screw

Connectors used with: HDE All-Plastic—pages 112 & 113 .220 [5.59]

Technical Documents: Instruction Sheet—408-7837

Cable Connectors

All-Plastic Plug or Receptacle (Shown for Ref. only)

.280 [7.11] .250 Retaining Clip [6.35]

Kit Numbers: 745647-1 (Individually packaged, see Note 2) 745647-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two 4-40 male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring 4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs with 4-40 threaded inserts and female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.

Material and Finish: Male Screw—Steel, zinc plated clear chromate Retaining Clip—.012 [0.51] stainless steel

Male Screw Retainers for Metal-Shell and All-Plastic Connectors (HDF)

Related Product Data:

4-40 Male Screw

Connectors used with: HDF Metal-Shell and All-Plastic— pages 125 & 126 .300 [7.62]

Technical Documents: Instruction Sheet—408-7837

Retaining Clip Threaded Hole

Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only)

.280 [7.11] .280 [7.11]

Kit Numbers: 746881-1 (Individually packaged, see Note 2) 746881-2 (Bulk packed)* *Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of two male screws and two retaining clips. 3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors featuring female screwlocks. Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector. Note: All part numbers are RoHS compliant.

147 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware (Continued) Material and Finish: All Parts—Cold rolled steel, zinc plated clear or yellow chromate

.188† [4.78]

Female Screwlocks for Metal-Shell and All-Plastic Connectors (HDE, HDF, HDP)

C Style (B). Standard and Long Female Screwlocks Kit Flat Washers

Related Product Data: Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 HDF Metal-Shell or All-Plastic— pages 125 & 126 HDP Metal-Shell—pages 90-102 HD Board Mount—pages 54-71, 78-85, 87-89

.188† [4.78]

Style (A). Female Screwlocks Kit

.250 [6.35]

Square Nut

Flat Washers (See Note 3.)

Cable Connectors

Technical Documents: Instruction Sheet—408-7837 Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only. See Notes 4 & 5.)

Nut Driver, Part No. 811262-1 (Used for assembling female screwlocks to connector flange)

Lock Washer Hex Nut

Connector Used with

Style

Dimension C

Thread Size

HD All-Plastic Right-Angle Plugs and Receptacles

(A)

.250 6.35

4-40

HDE Metal-Shell or All-Plastic Plugs and Receptacles

(B)

.250 6.35

4-40

HDP or HDF Metal-Shell or All-Plastic Plugs and Receptacles

(B)

.312 7.93

HD or HDF All-Plastic Plugs and Receptacles with Integral Standoffs

(B)

4-40

.560 14.22

M3 (Metric) 4-40 *2-56*

Finish Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Yellow Chromate Clear Chromate Clear Chromate

†Part Number 5748270-2 Dimension .158 [4.01]

Kit Number Individual Bulk Packed▲ 5207952-1 — 5207952-3 — 5745563-1 5745563-1 5745563-3 5745563-4 5205817-1 5205817-2 5205817-3 5205817-4 5207872-1 — 5207872-3 — 5207719-1 5207719-2 5207719-3 5207719-4 5747223-3 —

* 2-56 is the male thread size. The female thread size is 4-40. ▲ Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each female screwlock kit is comprised of two assemblies as illustrated above. 3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks are not recommended for panel thicknesses greater than .060 [1.52]. Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps. Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147). 6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126)

Individual Screwlocks (Washers and Nuts not included)

Screwlocks Individual Bulk Packed▲

Connector Used with

Style

Dimension C

Thread Size

Finish

HD All-Plastic Right-Angle Plugs and Receptacles

(A)

.250 6.35

4-40

Yellow Chromate Clear Chromate

4-40 HDP or HDF Metal-Shell or All-Plastic Plugs and Receptacles

(B)

(Special)

.312 7.93

.185 4.70

**M2.6** (Metric) ***M3*** (Metric) 4-40

Yellow Chromate

5207953-2 5207953-3 — 5748558-3 5748270-2

— — 5205818-3 5748558-4 5205818-2

Clear Chromate

5749765-3

—

Clear Chromate

5747404-3

—

Clear Chromate

5747877-3

—

Clear Chromate

▲▲

Each part is individually bulk packed for multiple kit orders. With captivated star washer. No additional hardware included. †Part No. 5748270-2 Dimension .158 [4.01] ***M2.6 is the female thread size. The male thread size is 4-40. ***M3 is the female thread size. The male thread size is 4-40. ▲

▲▲

Note: All part numbers are RoHS compliant.

148 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware (Continued) Slide Latches

Style I

Material and Finish: 4-40 Screws, Washers and Hex Nuts—Steel, zinc plated yellow chromate 2-56 Screws, Washers and Hex Nuts—Steel, zinc plated clear chromate Slide Latch—Stainless steel

.135 [3.43]

Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only)

Slide Latch (See Note 3.) 4-40 Screw (2 Supplied) .165 [4.19] C

B Max.

Related Product Data: Flat Washer (2 Supplied) Lock Washer (2 Supplied)

Hex Nut (2 Supplied)

Cable Connectors

Connectors used with: HDE Metal-Shell or All-Plastic— pages 112-115 HDF Metal-Shell or All-Plastic— pages 125 & 126 HDP Metal-Shell—pages 90-102 HD Board Mount—pages 54-71, 78-85, 87-89

For Shell Sizes 1 and 4

Technical Documents: Style II

Instruction Sheet—408-6551 Metal-Shell or All-Plastic Plug or Receptacle (Shown for Ref. only)

Slide Latch (See Note 4.)

.135 [3.43]

2-56 Screw (2 Supplied) .165 [4.19] C A B Max.

Lock Washer (2 Supplied)

Hex Nut (2 Supplied)

For Shell Sizes 2, 3 and 5

Style III .135 [3.43]

Slide Latch (See Note 5.)

Plug or Receptacle (Shown for Ref. only)

4-40 Screw (2 Supplied) .165 [4.19] C

B Max.

Flat Washer (2 Supplied) Lock Washer (2 Supplied) Hex Nut (2 Supplied)

For Shell Sizes 2, 3 and 5

149 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware (Continued) Slide Latches Slide Latch Style III (for Shell Sizes 2, 3 or 5) 4-40 Locking Post

Cable Connectors

Slide Latch Style II (for Shell Sizes 2, 3 or 5)

2-56 Locking Post

Typical Applications of Locking Posts and Slide Latches Typical Applications of Locking Posts and Slide Latches

Shell Size

Style

I II

2 III

II 3 III 4

III

A 1.397 35.48 1.725 43.82 1.725 43.82 1.725 43.82 1.725 43.82 1.725 43.82 1.725 43.82 2.265 57.53 2.265 57.53 2.913 73.99 2.819 71.60

Dimensions B .490 12.45 .470 11.94 .470 11.94 .470 11.94 .470 11.94 .490 12.45 .437 11.10 .470 11.94 .470 11.94 .490 12.45 .575 14.61

C .415 10.54 .547 13.89 .415 10.54 .450 11.43 .415 10.54 .290 7.37 .415 10.54 .547 13.89 .415 10.54 .415 10.54 .415 10.54

Slide Latch Kit Numbers Individual Bulk Packed*

Side Latch Only

5745404-1

—

164890-1

5745583-1

—

749027-1

5745583-5

—

749027-1

5745583-7

—

5748653-1

—

5749028-1

—

5786138-17

—

5745584-1

—

749996-1

5745584-3

—

749996-1

5745407-1

—

164890-4

5745578-3

—

749997-1

*Each part is individually bulk packed for multiple kit orders. Notes: 1. All parts are packaged unassembled. 2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts. Style I slide latches are also furnished as part of cable clamp kits (page 142). Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the connector or on connectors without cable clamps. Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as shown above. 5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not have the mounting ear configuration shown with Style II above. Notes: 6. Slide latches mate with locking posts (page 151). Notes: 7. No nuts, washers, or lockwashers.

Note: All part numbers are RoHS compliant.

150 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware (Continued) Slide Latch Clip Assembly for Unfiltered Mating Half

Plug or Receptacle (See Note 2.)

L Screw Clip

Material and Finish:

Style 1

Screw, Washers and Hex Nut—Cold rolled steel, zinc plated clear chromate Clip—Stainless steel

.165 [4.19] Style 2

Technical Documents: Instruction Sheet—408-7785

Rolled Edge

Lock Washer Hex Nut

Kit Part Numbers: Thread Size

Screw Length L

4-40

.415 10.54

2-56

.547 13.89

Part No.

Screw Style

Pkg. Unit† Bulk Unit —

Cable Connectors

Flat Washer

Notes: 1. All parts are packaged unassembled. 2. Slide Latch Clip Assemblies can be used on any Subminiature D AMPLIMITE HD-20 metal-shell plug or receptacle. 3. Slide Latch Clip Assemblies mate with Locking Post Assemblies shown below.

5206942-1 5206942-2 5748078-1** —

1 2

Two assemblies per package. * Each part is individually bulk packed for multiple kit orders. ** Designed for cable clamps with mounting ears. No flat washers included.

†

Locking Post Assembly A B

Material and Finish: Hex Nut

All Parts—Cold rolled steel, zinc plated clear or yellow chromate

Part No. 206514-1

Related Product Data:

Cable Connectors

.120 [3.05] Dia. Thru Hole

Technical Documents:

Mounting Nut (Customer Supplied)

Instruction Sheet—408-9128 B Mounting Screw (Customer Supplied)

.196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot

Shell Rear-Panel Latching Block Part No. Dimensions Panel (No. of Individual Bulk Packed* B Thickness Contact Pos.) A .160 .090 747080-2 — 4.06 2.29 1 thru 4 1.400 .190 .060 745245-2 745245-3 (9 thru 37) 10.16 4.83 1.52 .250 — — — 6.35 5 .530 .190 .060 — — (50) 13.46 4.83 1.52

Front-Panel Latching Block Part No. Individual — — 745286-2 745245-5

**Bulk packed for multiple part orders. **Individual kits contain two latching blocks per package. Notes: 1. Mounting screws and nuts are to be supplied by Customer. 2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the connector mounting flange (as illustrated above). Notes: 3. Latching blocks mate with spring latches (page 152).

.060 [1.52] or .090 [2.29] Thick Panel

Typical Application of Front-Panel Mounted Subminiature D Connector using Front-Panel Latching Blocks

Typical Application of Rear-Panel Mounted Subminiature D Connector using Rear-Panel Latching Blocks

Note: All part numbers are RoHS compliant.

154 Catalog 82068 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

AMPLIMITE Subminiature D Connectors

Hardware (Continued) Standoff Bushings

4-40 Screws (Customer Supplied)

Material: Metal-Shell Plug or Receptacle (Shown for Ref. only)

Aluminum