速 RockStar inserts
RockStar® inserts
Contents
RockStar® inserts
RockStar® inserts
Introduction
B.2
HA series – the slim connectors
B.4
B 250 V 22 A 3 – 48 poles HE series – the universal connectors
B.18
500 V 24 A 6 – 48 poles HEE series – high contact density
B.32
500 V 16 A 10 – 46 poles HD series – the flexible connectors
B.44
250 V 10 A 7 – 128 poles HDD series – the compact connectors
B.68
250 V 10 A 24 – 216 poles HVE series – exciting voltage
B.82
830 V 23 A 3 + 2; 6 + 2; 10 + 2 poles HSB series – the heavy-duty connectors
B.90
400 V 35 A 6 – 12 poles HQ series – the powerful little connectors
B.96
400 V / 690 V 16 A, 10/40 A 4/2, 5, 7, 8, 17 poles MixMate series – the high-capacity connectors
B.108
1000 V / 690 V 100 A 4, 4/0, 4/2, 4/8, 6/6, 6/12, 6/36, 8/0, 8/24, 12/2 poles
1282180000 – 2012/2013
B.1
RockStar® inserts
Introduction
B
RockStar® inserts
You can use Weidmüller’s RockStar® products for a wide variety of industrial applications. This gives you access to the widest range of products available on the market for your cabling systems. The connector insert, or contact insert, forms the heart of a heavy-duty connector – and Weidmüller offers them in many different variants. RockStar® inserts are fixed-pole inserts which consist of an insulating body and contact elements. The application-based design of a contact insert is determined by the electrical characteristics, mechanical specifications and the material used to make the insert. All RockStar® inserts are made from glass-fibre-reinforced polycarbonate. This material is distinguished by its low water absorption and the high levels of dimensional stability made possible by the added glass fibres. So our rugged RockStar® inserts are the ideal choice for solutions of up to 216 poles and a maximum of 110 A / 1000 V.
Simple A quick and safe wire connection using the PUSH IN connection Easy wiring and maintenance - with no tools!
B.2
1282180000 – 2012/2013
RockStar® inserts
Introduction
Consistency One plastic material – with all approvals. This expands your range of choices. It also helps you to have simple documentation and reliable planning processes.
B
Suitable Always according to your needs: including a space-saving combination of power and signals in one connector.
1282180000 – 2012/2013
B.3
RockStar® inserts
HA series – the slim connectors
HA series – the slim connectors
When space is tight, the small and narrow HA series comes into its own.
B
Technical data
250 V 600 V 22 A (≥ 32 poles 16 A) 4 kV 3 (320 V / 4 kV / 2) ≥ 1010 Ω
Material
Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
Contact resistance Crimp connection
≥ 500 ≤ 2 mΩ ≤ 2 mΩ
Surface Clamping unit / Screw connection
Passivated silver, or gold-plated Copper alloy / Passivated silver
Clamping torque – Screw connection SD blades – Screw connection – Tension clamp connection PE connection – Clamping range – solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
15 HA-4
10 5 0 20
0.25 - 2.5 mm2 (AWG 24 … 14) / 8 mm 0.5 - 0.55 Nm 0.6 x 3.5 or PZ 0 0.5 x 3 or 0.6 x 3.5
100
120
140
HA-3
20 15
HA-4
10 5 0 20
40
60
80
100
120
140
3 + 4-pole, 2.5 mm2 Ambient temperature [°C] 22 20 18 16 14 12 10 8 6 4 2 0
Conductor current to EN 60947-7-1 min. No. of poles (10 pole) max. No. of poles (16 pole)
0
10
20
30
40
50
60
70
80
90
100 110 120 130
10 ... 48-pole, 1.5 mm2 Ambient temperature [°C]
0.5 … 2.5 mm2 / 0.5 … 2.5 mm2
SD 0.8 x 4 mm or PZ 1
80
25
0
0.5 … 2.5 mm2
0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 AWG 20 ... 14 10 mm 1.2 … 1.5 Nm
60
35
0.5 - 2.5 mm² (AWG 20 ... 14) 7.5 mm 0.5 - 2.5 mm2 (AWG 20 … 14) / 9 mm***
40
3 + 4-pole, 1.5 mm2 Ambient temperature [°C]
Copper alloy
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! * Crimping with flexible conductors. ** For screw and crimp connections. *** Stripping length of 6 mm for the 3- and 4-pole HA
B.4
20
30
≥ 500
Screw connection, Tension clamp connection Contacts / Material Sockets and plug-in contact
Clamping range / Stripping length – Crimp connection* – Screw connection – Tension clamp connection
HA-3
25
0
Load current [A]
Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface
Load current [A]
30
3, 4, 10, 16, 32, 48
Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
Temperature range Flammability to UL 94
35
UL/CSA**
Load current [A]
Approvals Inserts No. of poles
Derating curves DIN EN 61984 DIN EN 60664-1
30 Conductor current to EN 60947-7-1
25
Load current [A]
Standards / approvals Standards
min. No. of poles (10 pole)
20 15 max. No. of poles (16 pole)
10 5 0
0
10
20
30
40
50
60
70
80
90
100 110 120 130
10 ... 48-pole, 2.5 mm2 Ambient temperature [°C]
1282180000 – 2012/2013
RockStar® inserts
HA series – the slim connectors
B
Overview Size
1282180000 – 2012/2013
Rated voltage Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN connection connection
Axial screw connection
Page
1
250 V
22 A
3+h
•
B.6
1
250 V
22 A
4+h
•
B.8
2
250 V
22 A
10 + h
•
•
•
B.10
5
250 V
22 A
16 + h
•
•
•
B.12
7
250 V
16 A
32 + h
•
•
•
B.14
9
250 V
16 A
48 + h
•
•
•
B.16
B.5
250 V, 22 A, Size 1 3+h Inserts Screw connection Insert Male Female
Type HDC HA 3 MS HDC HA 3 FS
Order No. 1498100000 1498200000
Dimensions Male 21
RockStar® inserts
HA series - the slim connectors
27.2
21
B 21
Female
11.3 26.4
21
Arrangement of contacts Male
Female
B.6
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 1
RockStar® inserts
HA series - the slim connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 49.2 HDC 04A TWLU 1M20G
Order No. 1788810000
a
25.9
b
a M 20
26.7 36
26.7 37.3
B Plug housing, cable entry at top
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 50 HDC 04A TOLU 1M20G
Order No. 1788820000
a
b
a M 20
26.8
26.8 36
Base Bulkhead housing
Material: diecast aluminium Cover
b (mm) Type 23 HDC 04A ALU
Order No. 1497600000
b
47.32
Version
25.2 30 42
Base housing
25.12 30 36.5
18.51
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 41.5 HDC 04A SLU 1M20G
Order No. 1788830000
26.8
30
65.47
b
a M 20
36.5
Coupling housing
39.41
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 53.5 HDC 04A KOLU 1M20G
Order No. 1788840000
36.5 26.5
39.5
b
a M 20
26.5
Screw mounting housing
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 54 HDC 04A ELU 1M20G
Order No. 1900320000
36
b
a M 20
M20x1.5 Ø 23.3
Cover
Material: diecast aluminium Version for female insert for male insert
Type HDC 04A DMDL 2BO HDC 04A DODL 2BO
Order No. 1665750000 1665740000
36
26.7
17.5
26.7
1282180000 – 2012/2013
B.7
250 V, 22 A, Size 1 4+h Inserts Screw connection Insert Male Female
Type HDC HA 4 MS HDC HA 4 FS
Order No. 1498300000 1498400000
Dimensions Male 21
RockStar® inserts
HA series - the slim connectors
32.9
B
21
21
Female
11.2 32.1
21
Arrangement of contacts Male
Female
B.8
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 1
RockStar® inserts
HA series - the slim connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 49.2 HDC 04A TWLU 1M20G
Order No. 1788810000
a
25.9
b
a M 20
26.7 36
26.7 37.3
B Plug housing, cable entry at top
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 50 HDC 04A TOLU 1M20G
Order No. 1788820000
a
b
a M 20
26.8
26.8 36
Base Bulkhead housing
Material: diecast aluminium Cover
b (mm) Type 23 HDC 04A ALU
Order No. 1497600000
b
47.32
Version
25.2 30 42
Base housing
25.12 30 36.5
18.51
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 41.5 HDC 04A SLU 1M20G
Order No. 1788830000
26.8
30
65.47
b
a M 20
36.5
Coupling housing
39.41
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 53.5 HDC 04A KOLU 1M20G
Order No. 1788840000
36.5 26.5
39.5
b
a M 20
26.5
Screw mounting housing
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 54 HDC 04A ELU 1M20G
Order No. 1900320000
36
b
a M 20
M20x1.5 Ø 23.3
Cover
Material: diecast aluminium Version for female insert for male insert
Type HDC 04A DMDL 2BO HDC 04A DODL 2BO
Order No. 1665750000 1665740000
36
26.7
17.5
26.7
1282180000 – 2012/2013
B.9
RockStar® inserts
HA series - the slim connectors
250 V, 22 A, Size 2 10 + h Inserts Tension clamp connection Insert Male Female
Type HDC HA 10 MT HDC HA 10 FT
Order No. 1896790000 1896780000
Dimensions Male 23 15.5 22.3 – 23.7
16
31.1
49.5
14.1
B
29
56.6
Female
Screw connection Insert Male Female
Type HDC HA 10 MS HDC HA 10 FS
Order No. 1650610000 1650620000
Arrangement of contacts Male
Crimp connection Insert Male Female
Type HDC HA 10 MC HDC HA 10 FC
Order No. 1873870000 1873860000
Female
Mounting cut-out 49.5
16
R8
+0.2 0
24
M3 ø3.3
3.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.10
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 2
RockStar® inserts
HA series - the slim connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading w. threading
Cover
b (mm) Type 68 HDC 15A TSLU 1M20G 68 HDC 15A TSLU 1M25G
Order No. 1788860000 1788850000
a
b
a M 20 M 25
63 72.5
32.5
B
Plug housing, cable entry at top Version w. threading w. threading
Cover
b (mm) Type 54 HDC 10A TOLU 1M20G 54 HDC 10A TOLU 1M25G
Order No. 1788620000 1788610000
a
b
a M 20 M 25
32.5
63 72.5
Cover Version For hoods
Type HDC 10A DODL 1LB
Order No. 1665890000 74 12.5 4
37.7
29.5
63
Base Bulkhead housing Version
Cover
Order No. 1664040000 1664060000
73 63
b 4.9
with cover
b (mm) Type 25 HDC 10A ALU 37.5 HDC 10A ADLU
Ø3.4
63 70 84
21.7
17.5 29.5 32
22.2
Base housing Version w. threading w. threading w. threading w. threading
Cover with cover with cover
b (mm) 57 69.5 57 69.5
Type HDC 10A SLU 2M20G HDC 10A SDLU 2M20G HDC 10A SLU 2M25G HDC 10A SDLU 2M25G
Order No. 1788640000 1788660000 1788630000 1788650000
73 63
a
a
b
a M 20 M 20 M 25 M 25
4
Ø3.4 48 63 80
12.7
40 50
13.2
Coupling housing Version w. threading
Cover
b (mm) Type 48 HDC 10A KLU 1M25G
Order No. 1788670000
37.2
74
b
a M 25
a
63
32.5
Cover Type HDC 10A DMDL 2BO
Order No. 1665880000 63
73
1282180000 – 2012/2013
29.5 1.5 19.5
Version For bases
B.11
RockStar® inserts
HA series - the slim connectors
250 V, 22 A, Size 5 16 + h Inserts Tension clamp connection Insert Male Female
Type HDC HA 16 MT HDC HA 16 FT
Order No. 1896830000 1896800000
Dimensions Male 23 15.5 22.3 – 23.7
16
31.1
66
14.1
B
29
73
Female
Screw connection Insert Male Female
Type HDC HA 16 MS HDC HA 16 FS
Order No. 1650770000 1650780000
Arrangement of contacts Male
Crimp connection Insert Male Female
Type HDC HA 16 MC HDC HA 16 FC
Order No. 1873890000 1873880000
Female
Mounting cut-out 66
16
R8
+0.2 0
24
M3 ø3.3
3.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.12
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 5
RockStar® inserts
HA series - the slim connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 72 58 72
Type HDC 25A TSLU 1M20G HDC 16A TSLU 1M25G HDC 25A TSLU 1M25G
Order No. 1788680000 1788740000 1788690000
a b
a M 20 M 25 M 25
79 89
32.5
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 72 58 72
Type HDC 25A TOLU 1M20G HDC 16A TOLU 1M25G HDC 25A TOLU 1M25G
Order No. 1788710000 1788750000 1788700000
a
b
a M 20 M 25 M 25
79
32.5
89
Cover Version For hoods
Type HDC 16A DODL 1LB
Order No. 1665900000 90 12.5 4
37.7
79
29.5
Base Bulkhead housing Version
Cover
Order No. 1664920000 1664940000
89
b 5.25
with cover
b (mm) Type 25 HDC 16A ALU 44.5 HDC 16A ADLU
17.5 29,5
Ø3.4
79 86 98
21.2
33
21.7
Base housing
with cover with cover
b (mm) 57 76.5 57 76.5
Type HDC 16A SLU 2M20G HDC 16A SDLU 2M20G HDC 16A SLU 2M25G HDC 16A SDLU 2M25G
Order No. 1788770000 1788790000 1788760000 1788780000
89
a
Cover
b
Version w. threading w. threading w. threading w. threading
a
a M 20 M 20 M 25 M 25
4
Ø4.5 64 79.5 96
40 50 12.7
13.2
Coupling housing Version w. threading
Cover
b (mm) Type 53 HDC 16A KLU 1M25G
Order No. 1788800000
37.2
90
b
a M 25
a 79
32.5
Cover Type HDC 16A DMDL 2BO
Order No. 1665910000 79
89
1282180000 – 2012/2013
29.5 1.5 19.5
Version For bases
B.13
250 V, 16 A, Size 7 32 + h Inserts Tension clamp connection Type HDC HA 16 MT HDC HA 16 FT HDC HA 16 MT 17-32 HDC HA 16 FT 17-32
Order No. 1896830000 1896800000 1896840000 1896810000
Dimensions Male
Note
16 16
6666
14.1 14.1 31.1 31.1
B
23 23
7373 15.5 15.5 29 29
Insert Male Female Male Female
22.3 –– 23.7 23.7 22.3
To complete the assembly of the plug-in connector, two inserts are required Female Female
Screw connection Insert Male Female Male Female
Note
Type HDC HA 16 MS HDC HA 16 FS HDC HA 16 MS 17-32 HDC HA 16 FS 17-32
Order No. 1650770000 1650780000 1650880000 1650900000
Arrangement Arrangement of of contacts contacts Male Male
To complete the assembly of the plug-in connector, two inserts are required
Crimp connection Insert Male Female Male Female
Note
Type HDC HA 16 MC HDC HA 16 FC HDC HA 16 MC 17 - 32 HDC HA 16 FC 17 - 32
Order No. 1873890000 1873880000 1875620000 1876040000
Female Female
To complete the assembly of the plug-in connector, two inserts are required
Mounting cut-out cut-out Mounting M3
66
66
M3 ø3.3
+0.2 0
24
10
16
R8
56
16
3.5
24
RockStar® inserts
HA series - the slim connectors
60 73
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.14
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 7
RockStar® inserts
HA series - the slim connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading w. threading
Cover
b (mm) Type 75 HDC 32A TSBU 1M25G 75 HDC 32A TSBU 1M32G
Order No. 1787960000 1787950000
a b
a M 25 M 32
56 71.5
82
B
Plug housing, cable entry at top Version w. threading
Cover
b (mm) Type 75 HDC 32A TOBU 1M32G
Order No. 1787990000
a
b
a M 32
56 71.5
82
Base Bulkhead housing Cover
b (mm) Type 28.4 HDC 32A ABU
Order No. 1665860000
68
28.4
Version
82 92 104 138
Ø4.5
42 56 60.5
Base housing Version w. threading
Cover
b (mm) Type 75 HDC 32A SBU 2M25G
Order No. 1788040000
138
68
5
a
a
b
a M 25
82 94 106
Ø5.5
46 64.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 76.5 HDC 32A KBU 1M25G 76.5 HDC 32A KBU 1M32G
Order No. 1788080000 1788070000
138 82
68
b
a M 25 M 32
a
1282180000 – 2012/2013
56
B.15
250 V, 16 A, Size 9 48 + h Inserts Tension clamp connection Order No. 1896830000 1896800000 1896840000 1896810000 1896850000 1896820000
B Note
Dimensions Male
23 23
73 73 15.5 15.5 29 29
Type HDC HA 16 MT HDC HA 16 FT HDC HA 16 MT 17-32 HDC HA 16 FT 17-32 HDC HA 16 MT 33-48 HDC HA 16 FT 33-48
16
66 66
14.1 14.1 31.1 31.1
Insert Male Female Male Female Male Female
22.3 – 23.7 22.3
To complete the assembly of the plug-in connector, three inserts are required Female Female
Screw connection Insert Male Female Male Female Male Female
Note
Type HDC HA 16 MS HDC HA 16 FS HDC HA 16 MS 17-32 HDC HA 16 FS 17-32 HDC HA 16 MS 33-48 HDC HA 16 FS 33-48
Order No. 1650770000 1650780000 1650880000 1650900000 1650990000 1651020000
Arrangement Arrangement of of contacts contacts Male Male
To complete the assembly of the plug-in connector, three inserts are required
Crimp connection Insert Male Female Male Female Male Female
Note
Type HDC HA 16 MC HDC HA 16 FC HDC HA 16 MC 17 - 32 HDC HA 16 FC 17 - 32 HDC HA 16 MC 33 - 48 HDC HA 16 FC 33 - 48
Order No. 1873890000 1873880000 1875620000 1876040000 1875630000 1875540000
33 34 35 36 37 38 39 40
41 42 43 44 45 46 47 48
Female Female 33 34 35 36 37 38 39 40
41 42 43 44 45 46 47 48
To complete the assembly of the plug-in connector, three inserts are required
Mounting cut-out cut-out Mounting 66
R8
47
M3 ø3.3
3.5
+0.2 0
79
16
16
66
24
M3
10
RockStar® inserts
HA series - the slim connectors
60 73
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.16
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 9
RockStar® inserts
HA series - the slim connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways a M 32
Version w. threading
Cover
b (mm) Type 79 HDC 48A TSLU 1M32G
Order No. 1788550000 b
a
94
82.5
109
B
Plug housing, cable entry at top Version w. threading
Cover
b (mm) Type 79 HDC 48A TOLU 1M32G
Order No. 1788560000
a
b
a M 32
94 109
82.5
Base Bulkhead housing Version
Cover
Order No. 1666740000 1666750000
109.5
94 110 126.6
Ø5.5
7
b
with cover
b (mm) Type 38 HDC 48A ALU 55 HDC 48A ADLU
65 82.5 89
30
23.2
Base housing Version w. threading
Cover
b (mm) Type 79 HDC 48A SLU 2M32G
Order No. 1788570000
1282180000 – 2012/2013
94 112 126
Ø5.5
5
a
b
a M 32
29
67 92.5
B.17
RockStar® inserts
HE series – the universal connectors
HE series – the universal connectors
With the HE range, you can choose the wire connection method. In addition to our proven tension-clamp connection, we can also deliver with screw, crimp or PUSH IN wire connection.
B You choose the connection method which you need.
Technical data DIN EN 61984 DIN EN 60664-1
Approvals Inserts No. of poles
UL/CSA**, ISO 23570 (DESINA)*
Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
500 V 600 V 16 A (6 poles 24 A) 6 kV 3 (630 V / 6 kV / 2) ≥ 1010 Ω
Material
Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface
Surface
Passivated silver, or gold-plated
Clamping torque – Screw connection SD blades – Screw connection – PUSH IN – Tension clamp connection
25
HDC-HE / H07V-K1.5
≥ 500 ≤ 2 mΩ
– Screw connection – solid/stranded – flexible/flexible with wire end ferrule – Tension clamp connection – solid/stranded – flexible/flexible with wire end ferrule – PUSH IN – solid – flexible with wire end ferrule
Derating curves
≥ 500
Contact resistance Contacts / Material Contacts Clamping range/Stripping length – Crimp connection – stranded/flexible
0.5 … 4 mm2
– solid / stranded 0.5 … 4 mm2 / 0.5 … 4 mm2 – flexible / flexible with wire 0.5 … 4 mm2 / 0.5 … 4 mm2 end ferrule, DIN 46228 pt. 1 – AWG conductor AWG 20 ... 12 – Stripping length 10 mm – Clamping torque 1.2 … 1.5 Nm – Blade dimensions SD 0.8 x 4 mm or PZ 1 Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! Inserts with PUSH IN connection can be connected to the H07V-U4 conductor.
Copper alloy
0.5…4.0 mm²/0.5…4.0 mm² (AWG 20…12) / 7.5 mm
20 Load current I [A]
Temperature range Flammability to UL 94
6, 10, 16, 24, 32, 48
Contacts / Material PE connection – Clamping range
Conductor current to EN 60947-7-1 min. No. of poles (6 pole)
15 10
max. No. of poles (24 pole) 5
0.5…2.5 mm²/0.5…2.5 mm² (AWG 20…14) / 9 mm 0.5…2.5 mm²/0.5…2.5 mm² (AWG 20…14) / 9 mm
0 0
0.25…2.5 mm²/ (AWG 24…14 ) / 8 mm 0.25…2.5 mm²/ (AWG 24…14 ) / 8 mm 30
0.5...4 mm² (AWG 20…12 ) / 10 mm 0.5…2.5 mm² (AWG 20…14 ) / 10 mm 0.5 - 0.55 Nm 0.6 x 3.5 or PZ 0 0.4 x 2.5 0.5 x 3 or 0.6 x 3.5
10
20
30
40
50 60 70 80 90 100 110 120 130 Ambient temperature T [°C]
HDC-HE / H07V-K2.5 Conductor current to EN 60947-7-1
25 Load current I [A]
Standards / approvals Standards
20
min. No. of poles (6 pole)
15
max. No. of poles (24 pole)
10 5 0
0
10
20
30
40
50
60
70
80
90
100 110 120 130
Ambient temperature T [°C] * The HE 10 inserts are included in the ISO 23570 as motor terminal connectors. ** For screw, crimp, and PUSH IN connections
B.18
1282180000 – 2012/2013
RockStar® inserts
HE series – the universal connectors
B
Overview Size
1282180000 – 2012/2013
Rated voltage Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN connection connection
Axial screw connection
Page
3
500 V
24 A
6+h
•
•
•
•
B.20
4
500 V
16 A
10 + h
•
•
•
•
B.22
6
500 V
16 A
16 + h
•
•
•
•
B.24
8
500 V
16 A
24 + h
•
•
•
•
B.26
10
500 V
16 A
32 + h
•
•
•
•
B.28
12
500 V
16 A
48 + h
•
•
•
•
B.30
B.19
500 V, 24 A, Size 3 6+h Inserts Tension clamp connection Insert Male Female
Type HDC HE 6 MT HDC HE 6 FT
Order No. 1745820000 1745760000
Dimensions Male
34
A
19.5 ñ 21.0
B
D
RockStar® inserts
HE series - the universal connectors
27
44
E
C
B
Female
Screw connection Insert Male Female
Type HDC HE 6 MS HDC HE 6 FS
Order No. 1200000000 1200200000
A (mm) B (mm) C (mm) D (mm) E (mm) 51.00 33.80 33.20 19.10 16.50
Arrangement of contacts Male
PUSH IN connection Insert Male Female
Type HDC HE 6 MP HDC HE 6 FP
Order No. 1873530000 1873520000
Female
Mounting cut-out 44
M3 ø3.3
3
Crimp connection Order No. 1200400000 1201000000
5
27 36
Type HDC HE 6 MC HDC HE 6 FC
22
Insert Male Female
+0.2 0
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.20
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 3
RockStar® inserts
HE series - the universal connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 52 52 72
Type HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G
Order No. 1788100000 1788090000 1787480000
a b
a M 20 M 25 M 25
60
43
75
B Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G
Order No. 1788120000 1788110000 1787500000 1787490000
a
b
a M 20 M 25 M 25 M 32
60 75
43
Cover Version For hoods
Type HDC 06B DMDL 1LB
Order No. 1665210000
72
60
18
44.35
Base Bulkhead housing Version
Cover
Order No. 1202100000 1202500000
74
44.45
b 6.5
with cover
b (mm) Type 29 HDC 06B ALU 47 HDC 06B ADLU
60 70 82
32 43 47
Base housing Version w. threading w. threading w. threading w. threading
Cover with cover with cover
b (mm) 54 72 54 72
Type HDC 06B SLU 2M20G HDC 06B SDLU 2M20G HDC 06B SLU 2M25G HDC 06B SDLU 2M25G
Order No. 1788140000 1788170000 1788130000 1788160000
74.57 60
5
b
a M 20 M 20 M 25 M 25
82
40/45* 20.77
54.5
17.2
* Mounting dimensions for size-3 base housings, tall shape (16D)
Cover Version For bases
Type HDC 06B DODL 2BO
Order No. 1665200000
75.5
43
1282180000 – 2012/2013
7
17
60
B.21
500 V, 16 A, Size 4 10 + h Inserts Tension clamp connection Insert Male Female
Type HDC HE 10 MT HDC HE 10 FT
Order No. 1745830000 1745770000
Dimensions Male
34
A
19.5 – 21.0
B
D
RockStar® inserts
HE series - the universal connectors
27
57
E
C
B
Female
Screw connection Insert Male Female
Type HDC HE 10 MS HDC HE 10 FS
Order No. 1203900000 1204100000
A (mm) B (mm) C (mm) D (mm) E (mm) 64.00 33.80 33.20 19.10 16.50
Arrangement of contacts Male
PUSH IN connection Insert Male Female
Type HDC HE 10 MP HDC HE 10 FP
Order No. 1873550000 1873540000
Female
Mounting cut-out 57
Crimp connection
M3 ø3.3
3
Order No. 1204300000 1204400000
5
+0.2 0
27 36
Type HDC HE 10 MC HDC HE 10 FC
22
Insert Male Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.22
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 4
RockStar® inserts
HE series - the universal connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
Order No. 1787560000 1787550000 1787240000 1787230000
43 a b
a M 20 M 25 M 25 M 32
73
58.5
B
Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
Order No. 1787600000 1787590000 1787300000 1787290000
a
43
73
58.5
b
a M 20 M 25 M 25 M 32
Cover Version For hoods
Type HDC 10B DMDQ 2QB
Order No. 1665240000 115.7
18
55
43
73
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 10B ABU
Order No. 1205000000
115.7
55
b 5.25
Version
73 83 95
Ø4.5
32 43 47
Base housing Version w. threading w. threading
Cover
b (mm) Type 57 HDC 10B SBU 2M20G 57 HDC 10B SBU 2M25G
Order No. 1787640000 1787630000
115.7
a
5
a
b
a M 20 M 25
Ø5.5
73 82 92.5
40/45* 53.5/55.5*
* Mounting dimensions and base width for size-4 base housings, tall shape (24D)
Coupling housing Version w. threading
Cover
b (mm) Type 55 HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M 20
a
43
Cover Type HDC 10B DODQ 4BO
Order No. 1665230000
73
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.23
500 V, 16 A, Size 6 16 + h Inserts Tension clamp connection Insert Male Female
Type HDC HE 16 MT HDC HE 16 FT
Order No. 1745840000 1745780000
Dimensions Male
34
A
19.5 – 21.0
B
D
RockStar® inserts
HE series - the universal connectors
27
77.5
E
C
B
Female
Screw connection Insert Male Female
Type HDC HE 16 MS HDC HE 16 FS
A (mm) B (mm) C (mm) D (mm) E (mm) 84.50 33.80 33.20 19.10 16.50
Order No. 1207500000 1207700000
Arrangement of contacts Male
PUSH IN connection Insert Male Female
Type HDC HE 16 MP HDC HE 16 FP
Order No. 1873570000 1873560000
Female
Mounting cut-out
Crimp connection
77.5
Order No. 1207900000 1208000000
M3 ø3.3
3 5
+0.2 0
27 36
Type HDC HE 16 MC HDC HE 16 FC
22
Insert Male Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.24
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 6
RockStar® inserts
HE series - the universal connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.25
500 V, 16 A, Size 8 24 + h Inserts Tension clamp connection Insert Male Female
Type HDC HE 24 MT HDC HE 24 FT
Order No. 1745850000 1745790000
Dimensions Male
34
A
19.5 – 21.0
B
D
RockStar® inserts
HE series - the universal connectors
27
104
E
C
B
Female
Screw connection Insert Male Female
Type HDC HE 24 MS HDC HE 24 FS
A (mm) B (mm) C (mm) D (mm) E (mm) 111.00 33.80 33.20 19.10 16.50
Order No. 1211100000 1211300000
Arrangement of contacts Male
PUSH IN connection Insert Male Female
Type HDC HE 24 MP HDC HE 24 FP
Order No. 1873590000 1873580000
Female
Mounting cut-out Crimp connection
104
Order No. 1211500000 1211600000
M3 ø3.3
3 5
+0.2 0
27 36
Type HDC HE 24 MC HDC HE 24 FC
22
Insert Male Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.26
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 8
RockStar® inserts
HE series - the universal connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.27
500 V, 16 A, Size 10 32 + h Inserts Tension clamp connection Dimensions Dimensions Male Male
Note
27 27
77.5 77.5
CC
B
34 34
AA DD
Order No. 1745840000 1745780000 1745860000 1745800000
BB
Type HDC HE 16 MT HDC HE 16 FT HDC HE 16 MT 17-32 HDC HE 16 FT 17-32
19.5 19.5––21.0 21.0
Insert Male Female Male Female
EE
To complete the assembly of the plug-in connector, two inserts are required Female
Screw connection Insert Male Female Male Female
Note
Type HDC HE 16 MS HDC HE 16 FS HDC HE 16 MS 17-32 HDC HE 16 FS 17-32
Order No. 1207500000 1207700000 1215700000 1216100000
A (mm) B B (mm) (mm) C C (mm) (mm) D D (mm) (mm) EE (mm) (mm) 33.80 33.20 33.20 19.10 19.10 16.50 16.50 84.50 33.80
Arrangement of contacts Arrangement of contacts Male Male
To complete the assembly of the plug-in connector, two inserts are required
PUSH IN connection Insert Male Female Male Female
Note
Type HDC HE 16 MP HDC HE 16 FP HDC HE 16 MP 17-32 HDC HE 16 FP 17-32
Order No. 1873570000 1873560000 1875800000 1875740000
Female Female
To complete the assembly of the plug-in connector, two inserts are required Mounting cut-out 77.5 77.5
M3 ø3.3
5
35
Order No. 1207900000 1208000000 1216500000 1216700000
+0.2 0
22
Type HDC HE 16 MC HDC HE 16 FC HDC HE 16 MC 17-32 HDC HE 16 FC 17-32
27
Insert Male Female Male Female
3
71 27 36
M3
Crimp connection
22
RockStar® inserts
HE series - the universal connectors
71 A A (mm) 84.50
Note
To complete the assembly of the plug-in connector, two inserts are required
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.28
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 10
RockStar® inserts
HE series - the universal connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways a M 32
Version w. threading
Cover
b (mm) Type 79 HDC 32B TSLU 1M32G
Order No. 1788420000 b
a
98 108.5
82.5
B Base Bulkhead housing Version
Cover
Order No. 1219500000 1219800000
109.5
94 110 126
Ø5.5
b
with cover
b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version w. threading w. threading
Cover with cover
b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G
Order No. 1788470000 1788490000
109.5
5
a
a
b
a M 32 M 32
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version w. threading
Cover
b (mm) Type 83 HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M 32
a 94
1282180000 – 2012/2013
82.5
B.29
500 V, 16 A, Size 12 48 + h Inserts Tension clamp connection Dimensions Male
27 27
104
C
B
34 34
A
D
Order No. 1745850000 1745790000 1745870000 1745810000
B
Type HDC HE 24 MT HDC HE 24 FT HDC HE 24 MT 25-48 HDC HE 24 FT 25-48
19.5 – 21.0
Insert Male Female Male Female
Note
E
To complete the assembly of the plug-in connector, two inserts are required Female
Screw connection Insert Male Female Male Female
Note
Type HDC HE 24 MS HDC HE 24 FS HDC HE 24 MS 25-48 HDC HE 24 FS 25-48
Order No. 1211100000 1211300000 1220800000 1221200000
A (mm) B (mm) C (mm) D (mm) E (mm) A (mm) B (mm) C (mm) D (mm) E (mm) 111.00 33.80 33.20 19.10 16.50 111.00 33.80 33.20 19.10 16.50
Arrangement of contacts Arrangement of contacts Male Male
To complete the assembly of the plug-in connector, two inserts are required
PUSH IN connection Insert Male Female Male Female
Note
Type HDC HE 24 MP HDC HE 24 FP HDC HE 24 MP 25-48 HDC HE 24 FP 25-48
Order No. 1873590000 1873580000 1875890000 1875850000
Female Female
To complete the assembly of the plug-in connector, two inserts are required Mounting cut-out cut-out Mounting 104 104
M3
M3 ø3.3
5 35
Order No. 1211500000 1211600000 1226400000 1226600000
+0.2 0
22
Type HDC HE 24 MC HDC HE 24 FC HDC HE 24 MC 25-48 HDC HE 24 FC 25-48
27
Insert Male Female Male Female
3
71 27 36
Crimp connection
22
RockStar® inserts
HE series - the universal connectors
98 A A (mm) B (mm) C (mm) D (mm) E (mm) 111.00
Note
To complete the assembly of the plug-in connector, two inserts are required
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.30
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 12
RockStar® inserts
HE series - the universal connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Cover
b (mm) 94 94 94
Type HDC 48B TSLU 1M32G HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G
Order No. 1788320000 1788310000 1788300000
a b
Version w. threading w. threading w. threading
132 151
8
a M 32 M 40 M 50
90
B
Plug housing, cable entry at top Version w. threading w. threading
Cover
b (mm) Type 94 HDC 48B TOLU 1M32G 94 HDC 48B TOLU 1M50G
Order No. 1788350000 1788330000
a
b
a M 32 M 50
8
132 151
90
Base Bulkhead housing b (mm) Type 62 HDC 48B ADLU
Order No. 1222900000
132
b
Cover with cover
12
Version
70 90.1 96.7
Ø11
132 148 167.7
26.2
43.1
Base housing Version w. threading w. threading w. threading
Cover with cover
b (mm) 100 120 100
Type HDC 48B SLU 2M32G HDC 48B SDLU 2M32G HDC 48B SLU 2M40G
Order No. 1788370000 1788390000 1788360000
143 132
1282180000 – 2012/2013
a
10 a
b
a M 32 M 32 M 40
111 131 138
Ø6.5 15
106 120
31.2
B.31
RockStar® inserts
HEE series – high contact density
HEE series – high contact density
The HEE series has a high contact density and its design is based on the proven HE inserts.
B
Technical data Derating curves
UL/CSA
Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
500 V 600 V 16 A 6 kV 3 (630 V / 6 kV / 2) ≥ 1010 Ω
Material
Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance Crimp connection Contacts / Material Contacts
10, 18, 32, 46, 64 (+PE)
≥ 500 ≥ 500 ≤ 2 mΩ
Passivated silver, or gold-plated
Crimp connection – Flexible conductor connection – Stripping length
0.5 - 4 mm2 (AWG 20 … 12)
PE connection – Clamping range – solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
40 35 30 25 20 15 10 5 0
Smallest conductor H05V-K0.5
20
40
60
80
100
120
130 HEE 10-pole
HDC-HEE18/conductor: H07V-K4.0; H05V-K0.5
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
20
40
60
80
100
120
130
Ambient temperature T [°C]
0.5 … 4 mm2
0.5 … 4 mm2 / 0.5 … 4 mm2 AWG 20 ... 12 10 mm 1.2 … 1.5 Nm
Largest conductor H07V-K4.0
0
7.5 mm
0.5 … 4 mm2 / 0.5 … 4 mm2
HDC-HEE10/conductor: H07V-K4.0; H05V-K0.5
Ambient temperature T [°C]
Copper alloy
Surface
40 35 30 25 20 15 10 5 0
0
Load current I [A]
Approvals Inserts No. of poles
Load current I [A]
DIN EN 61984 DIN EN 60664-1
Load current I [A]
Standards / approvals Standards
SD 0.8 x 4 mm or PZ 1
40 35 30 25 20 15 10 5 0
HEE 18-pole
HDC-HEE32/conductor: H07V-K4.0; H05V-K0.5
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
0
20
40
60
80
100
120
130
Load current I [A]
Ambient temperature T [°C]
40 35 30 25 20 15 10 5 0
Largest conductor H07V-K4.0
Smallest conductor H05V-K0.5
0 Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
B.32
HEE 32-pole
HDC-HEE46/conductor: H07V-K4.0; H05V-K0.5
20
40
60
80
100
Ambient temperature T [°C]
120
130 HEE 46-pole
1282180000 – 2012/2013
RockStar® inserts
HEE series – high contact density
B
Overview Size
1282180000 – 2012/2013
Rated voltage Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN connection connection
Axial screw connection
Page
3
500 V
16 A
10 + h
•
B.34
4
500 V
16 A
18 + h
•
B.36
6
500 V
16 A
32 + h
•
B.38
8
500 V
16 A
46 + h
•
B.40
10
500 V
16 A
64 + h
•
B.42
B.33
500 V, 16 A, Size 3 10 + h Inserts Crimp connection Insert Male Female
Type HDC HEE 10 MC HDC HEE 10 FC
Order No. 1826830000 1826840000
Dimensions Male
34
51
19.5 – 21.0
33
18
RockStar® inserts
HEE series - high contact density
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
18
Note
27
44
36
B
Female
Arrangement of contacts Male
Female
Mounting cut-out 44
36
14
27
M3
39 51
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.34
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 3
RockStar® inserts
HEE series - high contact density
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 52 52 72
Type HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G
Order No. 1788100000 1788090000 1787480000
a b
a M 20 M 25 M 25
60
43
75
B Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G
Order No. 1788120000 1788110000 1787500000 1787490000
a
b
a M 20 M 25 M 25 M 32
60 75
43
Cover Version For hoods
Type HDC 06B DMDL 1LB
Order No. 1665210000
72
60
18
44.35
Base Bulkhead housing Version
Cover
Order No. 1202100000 1202500000
74
44.45
b 6.5
with cover
b (mm) Type 29 HDC 06B ALU 47 HDC 06B ADLU
60 70 82
32 43 47
Base housing Version w. threading w. threading w. threading w. threading
Cover with cover with cover
b (mm) 54 72 54 72
Type HDC 06B SLU 2M20G HDC 06B SDLU 2M20G HDC 06B SLU 2M25G HDC 06B SDLU 2M25G
Order No. 1788140000 1788170000 1788130000 1788160000
74.57 60
5
b
a M 20 M 20 M 25 M 25
82
40/45* 20.77
54.5
17.2
* Mounting dimensions for size-3 base housings, tall shape (16D)
Cover Version For bases
Type HDC 06B DODL 2BO
Order No. 1665200000
75.5
43
1282180000 – 2012/2013
7
17
60
B.35
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 4 18 + h Inserts Crimp connection Insert Male Female
Type HDC HEE 18 MC HDC HEE 18 FC
Order No. 1826810000 1826820000
Dimensions Male 34
19.5 – 21.0
33
18
64
B
36
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
18
Note
27
57
Female
Arrangement of contacts Male
Female
Mounting cut-out 57
36
14
27
M3
52 64
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.36
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 4
RockStar® inserts
HEE series - high contact density
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
Order No. 1787560000 1787550000 1787240000 1787230000
43 a b
a M 20 M 25 M 25 M 32
73
58.5
B
Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
Order No. 1787600000 1787590000 1787300000 1787290000
a
43
73
58.5
b
a M 20 M 25 M 25 M 32
Cover Version For hoods
Type HDC 10B DMDQ 2QB
Order No. 1665240000 115.7
18
55
43
73
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 10B ABU
Order No. 1205000000
115.7
55
b 5.25
Version
73 83 95
Ø4.5
32 43 47
Base housing Version w. threading w. threading
Cover
b (mm) Type 57 HDC 10B SBU 2M20G 57 HDC 10B SBU 2M25G
Order No. 1787640000 1787630000
115.7
a
5
a
b
a M 20 M 25
Ø5.5
73 82 92.5
40/45* 53.5/55.5*
* Mounting dimensions and base width for size-4 base housings, tall shape (24D)
Coupling housing Version w. threading
Cover
b (mm) Type 55 HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M 20
a
43
Cover Type HDC 10B DODQ 4BO
Order No. 1665230000
73
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.37
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 6 32 + h Inserts Crimp connection Insert Male Female
Type HDC HEE 32 MC HDC HEE 32 FC
Order No. 1826790000 1826800000
Dimensions Male 34
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
36
Note
27
77.5
18
B
19.5 Ò21.0
33
18
84.5
Female Arrangement of contacts Male
Female
Mounting cut-out 77.5
36
14
27
M3
71 84.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.38
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 6
RockStar® inserts
HEE series - high contact density
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.39
RockStar® inserts
HEE series - high contact density
500 V, 16 A, Size 8 46 + h Inserts Crimp connection Insert Male Female
Type HDC HEE 46 MC HDC HEE 46 FC
Order No. 1826770000 1826780000
Dimensions Male 34
19.5 – 21.0
33
18
111
B
36
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
18
Note
27
104
Female Arrangement of contacts Male
Female
Mounting cut-out 104
36
14
27
M3
98 111
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.40
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 8
RockStar® inserts
HEE series - high contact density
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.41
500 V, 16 A, Size 10 64 + h Inserts Crimp connection Order No. 1826790000 1826800000 1018950000 1018960000
Dimensions Dimensions Male Male
34 34
84.5 84.5 18
Type HDC HEE 32 MC HDC HEE 32 FC HDC HEE 32 MC 33-64 HDC HEE 32 FC 33-64
To complete the assembly of the plug-in connector, two inserts are required. We recommend the use of guide pins
36 36
Note
27 27
77.5 77.5
18 18
B
19.5 Ò21.0 19.5 – 21.0
33
33
Insert Male Female Male Female
18
RockStar® inserts
HEE series - high contact density
Female Female Arrangement of ofcontacts contacts Arrangement Male Male 56 57 58 59 60 61 62 63 64
49 42
55 48
33 34 35 36 37 38 39 40 41
24 25 26 27 28 29 30 31 32
24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41
17 10
23 16
1 2 3 4 5 6 7 8 9
Female Female 10 17
1 2 3 4 5 6 7 8 9
16 23
42 49
48 55
56 57 58 59 60 61 62 63 64
Mounting cut-out Mounting cut-out77.5
77.5
35
14
71 36
14
27
27
M3 M3
71
71 84.5 84.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type HDC-C-HE-SM0.5AU
Order No. Type 1651420000 HDC-C-HE-BM0.5AU
Order No. 1651470000
100 100 100 100
HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
1651430000 1651440000 1651450000 1651460000
1651480000 1651490000 1651500000 1651510000
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.42
9018490000 1866750000
1282180000 – 2012/2013
Housing selection RockStar ® IP66 Size 10
RockStar® inserts
HEE series - high contact density
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways a M 32
Version w. threading
Cover
b (mm) Type 79 HDC 32B TSLU 1M32G
Order No. 1788420000 b
a
98 108.5
82.5
B Base Bulkhead housing Version
Cover
Order No. 1219500000 1219800000
109.5
94 110 126
Ø5.5
b
with cover
b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version w. threading w. threading
Cover with cover
b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G
Order No. 1788470000 1788490000
109.5
5
a
a
b
a M 32 M 32
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version w. threading
Cover
b (mm) Type 83 HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M 32
a 94
1282180000 – 2012/2013
82.5
B.43
The HD series has a high contact density and is therefore particularly suitable for signal processing. The HD insert can be fitted with turned crimp contacts or fibre optic contacts – impressive flexibility.
Technical data Standards / approvals Standards
Derating curves DIN EN 61984 DIN EN 60664-1 DIN EN 175301-801
Approvals Inserts No. of poles
UL/CSA
Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage
250 V 600 V 10 A 4 kV
Pollution severity Insulation resistance
3 ≥ 1010 Ω
Material
Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance Crimp connection Contacts / Material Sockets and plug-in contact
7, 15, 16, 24, 25, 40, 50, 64, 80, 124 (+PE) 8
Ambient temperature [°C]
HD crimp turned 1.5 mm2
Ambient temperature [°C]
≥ 500 ≤ 4 mΩ Copper alloy Passivated silver, or gold-plated
Crimp connection – Flexible conductor connection – Stripping length
0.14 - 2.5 mm2 (AWG 26 … 14)
– solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
HD crimp turned 1.5 mm2
≥ 500
Surface
PE connection – Clamping range
Load current [A]
B
HD series – the flexible connectors
8.0 mm 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 AWG 20 ... 14 10 mm 1.2 … 1.5 Nm
Load current [A]
RockStar® inserts
HD series – the flexible connectors
SD 0.8 x 4 mm or PZ 1
Note: for inserts with 15 or more poles, the earthing (ground) is made with a screw connection. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! When metal housings are used in conjunction with the HD 7 and HD 8 inserts, the rated voltage must be limited to 42 V. The HD 8 does not feature an earthing connection When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J.
B.44
1282180000 – 2012/2013
RockStar® inserts
HD series – the flexible connectors
B Overview Size
1282180000 – 2012/2013
Rated voltage Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN Axial screw Page connection connection connection
1
250 V
10 A
7+h
•
B.46
1
42 V
10 A
8
•
B.48
2
250 V
10 A
15 + h
•
B.50
3
250 V
10 A
16 + h
•
B.52
4
250 V
10 A
24 + h
•
B.54
5
250 V
10 A
25 + h
•
B.56
6
250 V
10 A
40 + h
•
B.58
7
250 V
10 A
50 + h
•
B.60
8
250 V
10 A
64 + h
•
B.62
10
250 V
10 A
80 + h
•
B.64
12
250 V
10 A
128 + h
•
B.66
B.45
250 V, 10 A, Size 1 7+h Inserts Crimp connection Insert Male Female
Type HDC HD 7 MC HDC HD 7 FC
Order No. 1650570000 1650580000
Dimensions Male 34
RockStar® inserts
HD series - the flexible connectors
21 23.6 17
B
33
Female
21
Arrangement of contacts Male
7
6 5 4
1
Female
7 2 3
1
2 3
6 5 4
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.46
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 1
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways
Material: Plastic Cover
b (mm) Type 49.2 HDC 07A TWLU 1M20G
Order No. 1788510000
25.9
b
Version w. threading
a
a M 20
26.7
26.7 36
37.3
Plug housing, cable entry at top
B
Material: Plastic Version w. threading
Cover
b (mm) Type 50 HDC 07A TOLU 1M20G
Order No. 1788520000
a
b
a M 20
26.7
26.7
36
Base Material: Plastic Cover
b (mm) Type 23 HDC 07A ALU
Order No. 1652410000
39.4
b
Version
ø3.3 24 30 36.5
24 30 42
Base housing
Material: Plastic Version w. threading
Cover
b (mm) Type 41.5 HDC 07A SLU 1M20G
Order No. 1788530000
36.5 24.2
3
39.4
28
a M 20
30 40
Coupling housing
b
Bulkhead housing
25.8
Material: Plastic Version w. threading
Cover
b (mm) Type 53.5 HDC 07A KOLU 1M20G
36.5 29
Order No. 1788540000
40
b
a M 20
26.7
Screw mounting housing
Material: Plastic Cover
b (mm) Type 54 HDC 07A ELU 1PG13G
Order No. 1900990000
36
b
a Version PG 13.5 w. threading
Cover
Material: Plastic Version for female insert for male insert
Type HDC 07A DMDL 2BO HDC 07A DODL 2BO
Order No. 1665770000 1665760000
26,7
17,5
36
26,7
1282180000 – 2012/2013
B.47
42 V, 10 A, Size 1 8 Inserts Crimp connection Insert Male Female
Type HDC HD 8 MC HDC HD 8 FC
Order No. 1650590000 1650600000
Dimensions Male 34
RockStar® inserts
HD series - the flexible connectors
21 23.6 17
B Reduce the voltage to 42 V when using metal housings
33
Note
Female
21
Arrangement of contacts Male
Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.48
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 1
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways
Material: Plastic Cover
b (mm) Type 49.2 HDC 07A TWLU 1M20G
Order No. 1788510000
25.9
b
Version w. threading
a
a M 20
26.7
26.7 36
37.3
Plug housing, cable entry at top
B
Material: Plastic Version w. threading
Cover
b (mm) Type 50 HDC 07A TOLU 1M20G
Order No. 1788520000
a
b
a M 20
26.7
26.7
36
Base Material: Plastic Cover
b (mm) Type 23 HDC 07A ALU
Order No. 1652410000
39.4
b
Version
ø3.3 24 30 36.5
24 30 42
Base housing
Material: Plastic Version w. threading
Cover
b (mm) Type 41.5 HDC 07A SLU 1M20G
Order No. 1788530000
36.5 24.2
3
39.4
28
a M 20
30 40
Coupling housing
b
Bulkhead housing
25.8
Material: Plastic Version w. threading
Cover
b (mm) Type 53.5 HDC 07A KOLU 1M20G
36.5 29
Order No. 1788540000
40
b
a M 20
26.7
Screw mounting housing
Material: Plastic Cover
b (mm) Type 54 HDC 07A ELU 1PG13G
Order No. 1900990000
36
b
a Version PG 13.5 w. threading
Cover
Material: Plastic Version for female insert for male insert
Type HDC 07A DMDL 2BO HDC 07A DODL 2BO
Order No. 1665770000 1665760000
26,7
17,5
36
26,7
1282180000 – 2012/2013
B.49
250 V, 10 A, Size 2 15 + h Inserts Crimp connection Order No. 1650650000 1650660000
Dimensions Male
22.8
56.6
22.3 – 24.0
15.5
Type HDC HD 15 MC HDC HD 15 FC
B
16
49.5
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
15.3
Note
35
Insert Male Female
33.8
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
h Female
h
Mounting cut-out 49.5
24
10
16
M3
42.5 56.6
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.50
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 2
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading w. threading
Cover
b (mm) Type 68 HDC 15A TSLU 1M20G 68 HDC 15A TSLU 1M25G
Order No. 1788860000 1788850000
a
b
a M 20 M 25
63 72.5
32.5
B
Plug housing, cable entry at top Version w. threading w. threading
Cover
b (mm) Type 54 HDC 10A TOLU 1M20G 54 HDC 10A TOLU 1M25G
Order No. 1788620000 1788610000
a
b
a M 20 M 25
32.5
63 72.5
Cover Version For hoods
Type HDC 10A DODL 1LB
Order No. 1665890000 74 12.5 4
37.7
29.5
63
Base Bulkhead housing Version
Cover
Order No. 1664040000 1664060000
73 63
b 4.9
with cover
b (mm) Type 25 HDC 10A ALU 37.5 HDC 10A ADLU
Ø3.4
63 70 84
21.7
17.5 29.5 32
22.2
Base housing Version w. threading w. threading w. threading w. threading
Cover with cover with cover
b (mm) 57 69.5 57 69.5
Type HDC 10A SLU 2M20G HDC 10A SDLU 2M20G HDC 10A SLU 2M25G HDC 10A SDLU 2M25G
Order No. 1788640000 1788660000 1788630000 1788650000
73 63
a
a
b
a M 20 M 20 M 25 M 25
4
Ø3.4 48 63 80
12.7
40 50
13.2
Coupling housing Version w. threading
Cover
b (mm) Type 48 HDC 10A KLU 1M25G
Order No. 1788670000
37.2
74
b
a M 25
a
63
32.5
Cover Type HDC 10A DMDL 2BO
Order No. 1665880000 63
73
1282180000 – 2012/2013
29.5 1.5 19.5
Version For bases
B.51
250 V, 10 A, Size 3 16 + h Inserts Crimp connection Order No. 1650710000 1650720000
Dimensions Male
33
49.8
Note
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
27
43.8
16.5
B
19.5 – 21.0
23.7
Type HDC HD 16 MC HDC HD 16 FC
39.3
Insert Male Female
34.6
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out 43.8
36
17
27
M3
39 49.8
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.52
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 3
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 52 52 72
Type HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G
Order No. 1788100000 1788090000 1787480000
a b
a M 20 M 25 M 25
60
43
75
B Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G
Order No. 1788120000 1788110000 1787500000 1787490000
a
b
a M 20 M 25 M 25 M 32
60 75
43
Cover Version For hoods
Type HDC 06B DMDL 1LB
Order No. 1665210000
72
60
18
44.35
Base Bulkhead housing Version
Cover
Order No. 1202100000 1202500000
74
44.45
b 6.5
with cover
b (mm) Type 29 HDC 06B ALU 47 HDC 06B ADLU
60 70 82
32 43 47
Base housing Version w. threading w. threading w. threading w. threading
Cover with cover with cover
b (mm) 54 72 54 72
Type HDC 06B SLU 2M20G HDC 06B SDLU 2M20G HDC 06B SLU 2M25G HDC 06B SDLU 2M25G
Order No. 1788140000 1788170000 1788130000 1788160000
74.57 60
5
b
a M 20 M 20 M 25 M 25
82
40/45* 20.77
54.5
17.2
* Mounting dimensions for size-3 base housings, tall shape (16D)
Cover Version For bases
Type HDC 06B DODL 2BO
Order No. 1665200000
75.5
43
1282180000 – 2012/2013
7
17
60
B.53
250 V, 10 A, Size 4 24 + h Inserts Crimp connection Order No. 1650870000 1650890000
Dimensions Male
63.7
33
Note
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
27
57.2
16.5
B
19.5 – 21.0
23.7
Type HDC HD 24 MC HDC HD 24 FC
39.3
Insert Male Female
34.6
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out 57.2
36
17
27
M3
52 63.7
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.54
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 4
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
Order No. 1787560000 1787550000 1787240000 1787230000
43 a b
a M 20 M 25 M 25 M 32
73
58.5
B
Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
Order No. 1787600000 1787590000 1787300000 1787290000
a
43
73
58.5
b
a M 20 M 25 M 25 M 32
Cover Version For hoods
Type HDC 10B DMDQ 2QB
Order No. 1665240000 115.7
18
55
43
73
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 10B ABU
Order No. 1205000000
115.7
55
b 5.25
Version
73 83 95
Ø4.5
32 43 47
Base housing Version w. threading w. threading
Cover
b (mm) Type 57 HDC 10B SBU 2M20G 57 HDC 10B SBU 2M25G
Order No. 1787640000 1787630000
115.7
a
5
a
b
a M 20 M 25
Ø5.5
73 82 92.5
40/45* 53.5/55.5*
* Mounting dimensions and base width for size-4 base housings, tall shape (24D)
Coupling housing Version w. threading
Cover
b (mm) Type 55 HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M 20
a
43
Cover Type HDC 10B DODQ 4BO
Order No. 1665230000
73
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.55
250 V, 10 A, Size 5 25 + h Inserts Crimp connection Order No. 1650810000 1650820000 1023040000 1023050000
B
Male
We recommend the use of guide pins and sockets.
22.8
73
16
66
15.3 33.8
Note
Dimensions
15.5
Type HDC HD 25 MC HDC HD 25 FC HDC HD 25 MC „Z“ HDC HD 25 FC „Z“
35
Insert Male Female Male Female
22.3 – 24.0
Female
Arrangement of contacts Male
Female
Mounting cut-out 66
16
M3
24
10
RockStar® inserts
HD series - the flexible connectors
60 73
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.56
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 5
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 72 58 72
Type HDC 25A TSLU 1M20G HDC 16A TSLU 1M25G HDC 25A TSLU 1M25G
Order No. 1788680000 1788740000 1788690000
a b
a M 20 M 25 M 25
79 89
32.5
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 72 58 72
Type HDC 25A TOLU 1M20G HDC 16A TOLU 1M25G HDC 25A TOLU 1M25G
Order No. 1788710000 1788750000 1788700000
a
b
a M 20 M 25 M 25
79
32.5
89
Cover Version For hoods
Type HDC 16A DODL 1LB
Order No. 1665900000 90 12.5 4
37.7
79
29.5
Base Bulkhead housing Version
Cover
Order No. 1664920000 1664940000
89
b 5.25
with cover
b (mm) Type 25 HDC 16A ALU 44.5 HDC 16A ADLU
17.5 29,5
Ø3.4
79 86 98
21.2
33
21.7
Base housing
with cover with cover
b (mm) 57 76.5 57 76.5
Type HDC 16A SLU 2M20G HDC 16A SDLU 2M20G HDC 16A SLU 2M25G HDC 16A SDLU 2M25G
Order No. 1788770000 1788790000 1788760000 1788780000
89
a
Cover
b
Version w. threading w. threading w. threading w. threading
a
a M 20 M 20 M 25 M 25
4
Ø4.5 64 79.5 96
40 50 12.7
13.2
Coupling housing Version w. threading
Cover
b (mm) Type 53 HDC 16A KLU 1M25G
Order No. 1788800000
37.2
90
b
a M 25
a 79
32.5
Cover Type HDC 16A DMDL 2BO
Order No. 1665910000 79
89
1282180000 – 2012/2013
29.5 1.5 19.5
Version For bases
B.57
250 V, 10 A, Size 6 40 + h Inserts Crimp connection Order No. 1601710000 1601730000
Dimensions Male
84.5
34
Note
Please use this insert type doubled for size 10 (80-pole). We recommend the use of guide pins and sockets.
27
77.5
16.5
B
19.5 – 21.0
23.7
Type HDC HD 40 MC HDC HD 40 FC
39.3
Insert Male Female
34.6
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out 77.5
36
17
27
M3
71 84.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.58
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.59
250 V, 10 A, Size 7 50 + h Inserts Crimp connection Type HDC HD 25 MC HDC HD 25 FC
Order No. 1650810000 1650820000
Dimensions Male
22.8
73
Note
Please use this insert type doubled for size 7 (50-pole). We recommend the use of guide pins and sockets.
16
66
15.3 15.3 33.8 33.8
B
22.3 –– 24.0 24.0 22.3
15.5 15.5
Insert Male Female
35 35
Female
Arrangement Arrangement of of contacts contacts Male Male
h
h
h
h
Female Female
Mounting cut-out M3 Mounting cut-out66 66
24
10
10
16
24
16
M3
56
RockStar® inserts
HD series - the flexible connectors
60 60 7373
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.60
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 7
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading w. threading
Cover
b (mm) Type 75 HDC 32A TSBU 1M25G 75 HDC 32A TSBU 1M32G
Order No. 1787960000 1787950000
a b
a M 25 M 32
56 71.5
82
B
Plug housing, cable entry at top Version w. threading
Cover
b (mm) Type 75 HDC 32A TOBU 1M32G
Order No. 1787990000
a
b
a M 32
56 71.5
82
Base Bulkhead housing Cover
b (mm) Type 28.4 HDC 32A ABU
Order No. 1665860000
68
28.4
Version
82 92 104 138
Ø4.5
42 56 60.5
Base housing Version w. threading
Cover
b (mm) Type 75 HDC 32A SBU 2M25G
Order No. 1788040000
138
68
5
a
a
b
a M 25
82 94 106
Ø5.5
46 64.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 76.5 HDC 32A KBU 1M25G 76.5 HDC 32A KBU 1M32G
Order No. 1788080000 1788070000
138 82
68
b
a M 25 M 32
a
1282180000 – 2012/2013
56
B.61
250 V, 10 A, Size 8 64 + h Inserts Crimp connection Order No. 1601720000 1601740000
Dimensions Male
110
34
Note
Please use this insert type doubled for size 12 (128-pole). We recommend the use of guide pins and sockets.
27
104
16.5
B
19.5 – 21.0
23.7
Type HDC HD 64 MC HDC HD 64 FC
39.3
Insert Male Female
34.6
RockStar® inserts
HD series - the flexible connectors
Female Arrangement of contacts Male
Female
Mounting cut-out 104
36
17
27
M3
98 A
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.62
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 8
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.63
250 V, 10 A, Size 10 80 + h Inserts Crimp connection Insert Male Female
Type HDC HD 40 MC HDC HD 40 FC
Order No. 1601710000 1601730000
Dimensions Male
34
84.5
Note
Please use this insert type doubled for size 10 (80-pole). We recommend the use of guide pins and sockets.
27
77.5
16.5 16.5 34.6 34.6
B
19.5 – 21.0
23.7 23.7 39.3 39.3
RockStar® inserts
HD series - the flexible connectors
Female
Arrangement Arrangement of of contacts contacts Male Male
Female Female
Mounting cut-out 77.5
M3
27
Mounting cut-out 35
36
17
27
17
71
77.5
M3
71
A (mm) 84.50
A 71 84.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.64
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 10
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways a M 32
Version w. threading
Cover
b (mm) Type 79 HDC 32B TSLU 1M32G
Order No. 1788420000 b
a
98 108.5
82.5
B Base Bulkhead housing Version
Cover
Order No. 1219500000 1219800000
109.5
94 110 126
Ø5.5
b
with cover
b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version w. threading w. threading
Cover with cover
b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G
Order No. 1788470000 1788490000
109.5
5
a
a
b
a M 32 M 32
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version w. threading
Cover
b (mm) Type 83 HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M 32
a 94
1282180000 – 2012/2013
82.5
B.65
250 V, 10 A, Size 12 128 + h Inserts Crimp connection Order No. 1601720000 1601740000
Dimensions Male
110
34
Note
Please use this insert type doubled for size 12 (128-pole). We recommend the use of guide pins and sockets.
27
104
16.5 16.5
B
19.5 –– 21.0 21.0 19.5
23.7 23.7
Type HDC HD 64 MC HDC HD 64 FC
39.3 39.3
Insert Male Female
34.6 34.6
Female Female Arrangement of contacts Male Male
Female Female
Mounting cut-out Mounting cut-out
104 104
17
35
17
27
27
M3 M3
71 36
RockStar® inserts
HD series - the flexible connectors
98 98 A A A (mm) B (mm) C (mm) D (mm) E (mm) 110.00
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.66
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 12
RockStar® inserts
HD series - the flexible connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Cover
b (mm) 94 94 94
Type HDC 48B TSLU 1M32G HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G
Order No. 1788320000 1788310000 1788300000
a b
Version w. threading w. threading w. threading
132 151
8
a M 32 M 40 M 50
90
B
Plug housing, cable entry at top Version w. threading w. threading
Cover
b (mm) Type 94 HDC 48B TOLU 1M32G 94 HDC 48B TOLU 1M50G
Order No. 1788350000 1788330000
a
b
a M 32 M 50
8
132 151
90
Base Bulkhead housing b (mm) Type 62 HDC 48B ADLU
Order No. 1222900000
132
b
Cover with cover
12
Version
70 90.1 96.7
Ø11
132 148 167.7
26.2
43.1
Base housing Version w. threading w. threading w. threading
Cover with cover
b (mm) 100 120 100
Type HDC 48B SLU 2M32G HDC 48B SDLU 2M32G HDC 48B SLU 2M40G
Order No. 1788370000 1788390000 1788360000
143 132
1282180000 – 2012/2013
a
10 a
b
a M 32 M 32 M 40
111 131 138
Ø6.5 15
106 120
31.2
B.67
RockStar® inserts
HDD series – the compact connectors
HDD series – the compact connectors
The HDD series with turned contacts is designed for many poles in a small space. The compact housing design saves the user space without compromising the number of poles.
B
Technical data Derating curves DIN EN 61984 DIN EN 60664-1
Approvals Inserts No. of poles
UL/CSA
Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
250 V 600 V 10 A 4 kV 3 ≥ 1010 Ω
Material
Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance Crimp connection Contacts / Material Sockets and plug-in contact
Ambient temperature [°C]
HDD 2.5 mm2
Ambient temperature [°C]
≥ 500 ≤ 4 mΩ Copper alloy Passivated silver, or gold-plated
Crimp connection – Flexible conductor connection – Stripping length
0.14 - 2.5 mm2 (AWG 26 … 14)
– solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
HDD 1.5 mm2
≥ 500
Surface
PE connection – Clamping range
Load current [A]
24, 42, 72, 108, 144, 216 +PE
8.0 mm 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 AWG 20 ... 14 10 mm 1.2 … 1.5 Nm SD 0.8 x 4 mm or PZ 1
Load current [A]
Standards / approvals Standards
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
B.68
1282180000 – 2012/2013
RockStar® inserts
HDD series – the compact connectors
B
Overview Size
1282180000 – 2012/2013
Rated voltage Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN Axial screw connection connection connection
Page
3
250 V
10 A
24 + h
•
B.70
4
250 V
10 A
42 + h
•
B.72
6
250 V
10 A
72 + h
•
B.74
8
250 V
10 A
108 + h
•
B.76
10
250 V
10 A
144 + h
•
B.78
12
250 V
10 A
216 + h
•
B.80
B.69
250 V, 10 A, Size 3 24 + h Inserts Crimp connection Order No. 1651150000 1651160000
Dimensions Male 34
50.5
B When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
27
44
18.6
Note
19.5 – 21.0
20.3
Type HDC HDD 24 MC HDC HDD 24 FC
35
Insert Male Female
32.8
RockStar® inserts
HDD series - the compact connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out 44
36
17
27
M3
36 50.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.70
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 3
RockStar® inserts
HDD series - the compact connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 52 52 72
Type HDC 06B TSLU 1M20G HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G
Order No. 1788100000 1788090000 1787480000
a b
a M 20 M 25 M 25
60
43
75
B Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 06B TOLU 1M20G HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G
Order No. 1788120000 1788110000 1787500000 1787490000
a
b
a M 20 M 25 M 25 M 32
60 75
43
Cover Version For hoods
Type HDC 06B DMDL 1LB
Order No. 1665210000
72
60
18
44.35
Base Bulkhead housing Version
Cover
Order No. 1202100000 1202500000
74
44.45
b 6.5
with cover
b (mm) Type 29 HDC 06B ALU 47 HDC 06B ADLU
60 70 82
32 43 47
Base housing Version w. threading w. threading w. threading w. threading
Cover with cover with cover
b (mm) 54 72 54 72
Type HDC 06B SLU 2M20G HDC 06B SDLU 2M20G HDC 06B SLU 2M25G HDC 06B SDLU 2M25G
Order No. 1788140000 1788170000 1788130000 1788160000
74.57 60
5
b
a M 20 M 20 M 25 M 25
82
40/45* 20.77
54.5
17.2
* Mounting dimensions for size-3 base housings, tall shape (16D)
Cover Version For bases
Type HDC 06B DODL 2BO
Order No. 1665200000
75.5
43
1282180000 – 2012/2013
7
17
60
B.71
250 V, 10 A, Size 4 42 + h Inserts Crimp connection Order No. 1651170000 1651180000
Dimensions Male
34
63.5
Note
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
27
57
18.6
B
19.5 – 21.0
20.3
Type HDC HDD 42 MC HDC HDD 42 FC
35
Insert Male Female
32.8
RockStar® inserts
HDD series - the compact connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out 57
36
17
27
M3
49 63.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.72
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 4
RockStar® inserts
HDD series - the compact connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
Order No. 1787560000 1787550000 1787240000 1787230000
43 a b
a M 20 M 25 M 25 M 32
73
58.5
B
Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
Order No. 1787600000 1787590000 1787300000 1787290000
a
43
73
58.5
b
a M 20 M 25 M 25 M 32
Cover Version For hoods
Type HDC 10B DMDQ 2QB
Order No. 1665240000 115.7
18
55
43
73
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 10B ABU
Order No. 1205000000
115.7
55
b 5.25
Version
73 83 95
Ø4.5
32 43 47
Base housing Version w. threading w. threading
Cover
b (mm) Type 57 HDC 10B SBU 2M20G 57 HDC 10B SBU 2M25G
Order No. 1787640000 1787630000
115.7
a
5
a
b
a M 20 M 25
Ø5.5
73 82 92.5
40/45* 53.5/55.5*
* Mounting dimensions and base width for size-4 base housings, tall shape (24D)
Coupling housing Version w. threading
Cover
b (mm) Type 55 HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M 20
a
43
Cover Type HDC 10B DODQ 4BO
Order No. 1665230000
73
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.73
250 V, 10 A, Size 6 72 + h Inserts Crimp connection Order No. 1651190000 1651200000
Dimensions Male
34
84
Note
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
27
77.5
18.6
B
19.5 – 21.0
20.3
Type HDC HDD 72 MC HDC HDD 72 FC
35
Insert Male Female
32.8
RockStar® inserts
HDD series - the compact connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out 77.5
36
17
27
M3
69.5 84
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.74
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
HDD series - the compact connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.75
250 V, 10 A, Size 8 108 + h Inserts Crimp connection Type HDC HDD 108 MC HDC HDD 108 FC
Order No. 1651210000 1651220000
Dimensions Male
34
110.5
19.5 – 21.0
20.3
Insert Male Female
B
27
104
When using connectors with high contact density, we recommend the use of guide pins and sockets; see Chapter J
18.6 32.8
Note
35
RockStar® inserts
HDD series - the compact connectors
Female Arrangement of contacts Male
Female
Mounting cut-out 104
36
17
27
M3
96 110.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.76
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 8
RockStar® inserts
HDD series - the compact connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.77
250 V, 10 A, Size 10 144 + h Inserts Crimp connection Order No. 1651190000 1651200000 1651240000 1651260000
B Note
To complete the assembly of the plug-in connector, two inserts are required. We recommend the use of guide pins and sockets.
Dimensions Male
34
84 84 20.3 20.3 35 35
Type HDC HDD 72 MC HDC HDD 72 FC HDC HDD 72 MC 73-144 HDC HDD 72 FC 73-144
27
77.5
18.6 18.6 32.8 32.8
Insert Male Female Male Female
19.5 – 21.0
Female
Arrangement of of contacts contacts Arrangement Male Male
Female
Mounting cut-out Mounting cut-out
77.5 77.5
35
17
71 36
27
27
M3 M3
17
RockStar® inserts
HDD series - the compact connectors
69.5 69.5 84 84
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.78
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 10
RockStar® inserts
HDD series - the compact connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways a M 32
Version w. threading
Cover
b (mm) Type 79 HDC 32B TSLU 1M32G
Order No. 1788420000 b
a
98 108.5
82.5
B Base Bulkhead housing Version
Cover
Order No. 1219500000 1219800000
109.5
94 110 126
Ø5.5
b
with cover
b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version w. threading w. threading
Cover with cover
b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G
Order No. 1788470000 1788490000
109.5
5
a
a
b
a M 32 M 32
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version w. threading
Cover
b (mm) Type 83 HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M 32
a 94
1282180000 – 2012/2013
82.5
B.79
250 V, 10 A, Size 12 216 + h Inserts Crimp connection
B Note
To complete the assembly of the plug-in connector, two inserts are required. We recommend the use of guide pins and sockets.
Dimensions Male
34 34
110.5 110.5 20.3 20.3
Order No. 1651210000 1651220000 1651280000 1651300000
35 35
Type HDC HDD 108 MC HDC HDD 108 FC HDC HDD 108 MC 109-216 HDC HDD 108 FC 109-216
27 27
104 104
18.6 18.6 32.8 32.8
Insert Male Female Male Female
19.5 19.5 –– 21.0 21.0
Female Arrangement of contacts Arrangement of contacts Male Male
Female Female
Mounting cut-out Mounting cut-out
104 104
35
17
71 36
27
27
M3 M3
17
RockStar® inserts
HDD series - the compact connectors
96 96 110.5 110.5
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.80
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 12
RockStar® inserts
HDD series - the compact connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Cover
b (mm) 94 94 94
Type HDC 48B TSLU 1M32G HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G
Order No. 1788320000 1788310000 1788300000
a b
Version w. threading w. threading w. threading
132 151
8
a M 32 M 40 M 50
90
B
Plug housing, cable entry at top Version w. threading w. threading
Cover
b (mm) Type 94 HDC 48B TOLU 1M32G 94 HDC 48B TOLU 1M50G
Order No. 1788350000 1788330000
a
b
a M 32 M 50
8
132 151
90
Base Bulkhead housing b (mm) Type 62 HDC 48B ADLU
Order No. 1222900000
132
b
Cover with cover
12
Version
70 90.1 96.7
Ø11
132 148 167.7
26.2
43.1
Base housing Version w. threading w. threading w. threading
Cover with cover
b (mm) 100 120 100
Type HDC 48B SLU 2M32G HDC 48B SDLU 2M32G HDC 48B SLU 2M40G
Order No. 1788370000 1788390000 1788360000
143 132
1282180000 – 2012/2013
a
10 a
b
a M 32 M 32 M 40
111 131 138
Ø6.5 15
106 120
31.2
B.81
RockStar® inserts
HVE series – exciting voltage
HVE series – exciting voltage
Weidmüller high-voltage inserts are equipped with lagging contacts. This results in more security during real operations.
B
Technical data Derating curves DIN EN 61984 DIN EN 60664-1
Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
830 V 600 V 20 A 8 kV 3 (1000 V / 8 kV / 2) ≥ 1010 Ω
Material Temperature range Flammability to UL 94
Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
Mechanical service life – Plugging cycles Ag - Surface
≥ 500
3 + 2, 6 + 2, 10 + 2
Contact resistance Contacts / Material Contacts
≤ 2 mΩ
Surface
Passivated silver
Clamping range / Stripping length – Screw connection – Tension clamp connection
0.5 - 2.5 mm2 (AWG 20 … 14) / 8 mm
Clamping torque – Screw connection SD blades – Screw connection – Tension clamp connection PE connection – Clamping range
min. No. of poles (3+2 pole)
12 10
max. No. of poles (10+2 pole)
8 6
Conductor current to EN 60947-7-1
4
0
0
30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0
0.5 … 4 mm2 / 0.5 … 4 mm2
30
40
50
60
70
80
90
100
110 120 130
Conductor current to EN 60947-7-1 min. No. of poles (3+2 pole)
max. No. of poles (10+2 pole)
0
10
20
30
40
50
60
70
80
90
100
110 120 130
Ambient temperature T [°C]
HDC HVE ... xS / H05V-K0.5 18
0.6 x 3.5 oder PZ 0
0.5 … 4 mm2
20
HDC HVE ... xT / H07V-K2.5
0.5 - 0.55 Nm
0.5 x 3 oder 0.6 x 3.5
10
Ambient temperature T [°C]
0.25 - 2.5 mm2 (AWG 24 … 14) / 8 mm
min. No. of poles (3+2 pole)
16
0.5 … 4 mm2 / 0.5 … 4 mm2 AWG 20 ... 12 10 mm 1.2 … 1.5 Nm
14 12 10
max. No. of poles (10+2 pole)
8 6 4
Conductor current to EN 60947-7-1
2 0 0
10
20
30 40
50
60
70
80 90 100 110 120 130
Ambient temperature T [°C]
SD 0.8 x 4 mm oder PZ 1
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! Rated voltage determined on the basis of DIN EN 61984 section 6.19.2.2. 500 V for signal contact. ** For screw connection
B.82
14
2
Load current I [A]
– solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
Copper alloy
HDC HVE ... xT / H05V-K0.5 16
Load current I [A]
UL/CSA**
Load current I [A]
Approvals Inserts No. of poles
Load current I [A]
Standards / approvals Standards
36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0
HDC HVE ... xS / H07V-K2.5 Conductor current to EN 60947-7-1 min. No. of poles (3+2 pole)
max. No. of poles (10+2 pole)
0
10
20
30
40
50
60
70
80
90
100
110
Ambient temperature T [°C]
1282180000 – 2012/2013
RockStar® inserts
HVE series – exciting voltage
B
Overview Size
1282180000 – 2012/2013
Rated voltage Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN Axial screw connection connection connection
Page
4
830 V
20 A
3+2+h
•
•
B.84
6
830 V
20 A
6+2+h
•
•
B.86
8
830 V
20 A
10 + 2 + h
•
•
B.88
B.83
830 V, 20 A, Size 4 3+2+h Inserts Tension clamp connection Order No. 1967230000 1967220000
Dimensions Male
34
64
19.5 – 21.0
16
Type HDC HVE 3+2 MT CtH HDC HVE 3+2 FT CtH
27
57
16
B
31.2
Insert Male Female
31.5
RockStar® inserts
HVE series - exciting voltage
Screw connection Insert Male Female
Type HDC HVE 3+2 MS HDC HVE 3+2 FS
Order No. 1651310000 1651320000
Female
Arrangement of contacts Screw connection
Tension clamp connection
Male
Female
switch contact operating contact
Mounting cut-out 57
36
17
27
M3
52 64
B.84
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 4
RockStar® inserts
HVE series - exciting voltage
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
Order No. 1787560000 1787550000 1787240000 1787230000
43 a b
a M 20 M 25 M 25 M 32
73
58.5
B
Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
Order No. 1787600000 1787590000 1787300000 1787290000
a
43
73
58.5
b
a M 20 M 25 M 25 M 32
Cover Version For hoods
Type HDC 10B DMDQ 2QB
Order No. 1665240000 115.7
18
55
43
73
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 10B ABU
Order No. 1205000000
115.7
55
b 5.25
Version
73 83 95
Ø4.5
32 43 47
Base housing Version w. threading w. threading
Cover
b (mm) Type 57 HDC 10B SBU 2M20G 57 HDC 10B SBU 2M25G
Order No. 1787640000 1787630000
115.7
a
5
a
b
a M 20 M 25
Ø5.5
73 82 92.5
40/45* 53.5/55.5*
* Mounting dimensions and base width for size-4 base housings, tall shape (24D)
Coupling housing Version w. threading
Cover
b (mm) Type 55 HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M 20
a
43
Cover Type HDC 10B DODQ 4BO
Order No. 1665230000
73
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.85
830 V, 20 A, Size 6 6+2+h Inserts Tension clamp connection Order No. 1967250000 1967240000
Dimensions Male
34
84.5
19.5 – 21.0
16
Type HDC HVE 6+2 MT CtH HDC HVE 6+2 FT CtH
27
77.5
16
B
31.2
Insert Male Female
31.5
RockStar® inserts
HVE series - exciting voltage
Screw connection Insert Male Female
Type HDC HVE 6+2 MS HDC HVE 6+2 FS
Order No. 1651330000 1651340000
Female
Arrangement of contacts Screw connection
Tension clamp connection
Male
Female
switch contact operating contact
Mounting cut-out 77.5
36
17
27
M3
71 84.5
B.86
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
HVE series - exciting voltage
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.87
830 V, 20 A, Size 8 10 + 2 + h Inserts Tension clamp connection Order No. 1967210000 1967260000
Dimensions Male
34
111
19.5 – 21.0
16
Type HDC HVE 10+2 MT CtH HDC HVE 10+2 FT CtH
27
104
16
B Screw connection Insert Male Female
Type HDC HVE 10+2 MS HDC HVE 10+2 FS
Order No. 1651350000 1651360000
31.2
Insert Male Female
31.5
RockStar® inserts
HVE series - exciting voltage
Female
Arrangement of contacts Screw connection
Tension clamp connection
Male
Female
switch contact operating contact
Mounting cut-out
17
27
36
104
M3
98 111
B.88
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 8
RockStar® inserts
HVE series - exciting voltage
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.89
RockStar® inserts
HSB series – the heavy-duty connectors
HSB series – the heavy-duty connectors
The HSB series provides users with 35 A via each contact with screw connections for a safe and reliable connection.
B
Technical data Derating curves DIN EN 61984 DIN EN 60664-1
Approvals Inserts No. of poles
UL/CSA
Rated voltage Rated voltage to UL/CSA Rated current
400 V 600 V
Rated impulse withstand voltage Pollution severity Insulation resistance Material Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance Screw connection Contacts / Material Sockets and plug-in contact
35 A 6 kV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0 ≥ 500 ≥ 500
80 70 60
Basic curve
50 40
Derating curve
30 20 10 0
0
10
20
30
40
50 60 70 80 90 100 110 120 130 Ambient temperature / °C Verified operating range up to max. 35 A (upper limit current)
Copper alloy Passivated silver
Screw connection – Clamping range
0.5 - 6 mm2 (AWG 20 … 10) 11 mm 4 mm2
Clamping torque – Screw connection
1.2 … 1.5 Nm
SD blades
0.6 x 3.5 or 0.8 x 4 mm
PE – Connection – Clamping range
0.5 … 6 mm2
– solid / stranded – flexible/flexible with wire end ferrule, DIN 46228 pt. 1 – AWG conductor – Stripping length – Clamping torque – Blade dimensions
2 x HDC-HS-B6S(B)S with H07V-K6 encapsulated
≤ 2 mΩ
Surface
– Stripping length – flex. with wire end ferrule acc. to DIN 46228 pt. 1
90
6, 12
Amperage A
Standards / approvals Standards
0.5 … 6 mm2 / 0.5 … 6 mm2 0.5 … 6 mm2 / 0.5 … 6 mm2 AWG 20 … 10 10 mm 2 … 2.5 Nm SD 1 x 5.5 mm or PZ 2
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! When connecting flexible conductor with a screw connection, you should use ferrules, according to DIN 46228, section 1.
B.90
1282180000 – 2012/2013
RockStar® inserts
HSB series – the heavy-duty connectors
B
Overview
1282180000 – 2012/2013
Size
Rated voltage
Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN Axial screw connection connection connection
Page
6
400 V
35 A
6+h
•
B.92
10
400 V
35 A
12 + h
•
B.94
B.91
400 V, 35 A, Size 6 6+h Inserts Screw connection Insert Male Female
Type HDC HSB 6 MS HDC HSB 6 FS
Order No. 1498700000 1498900000
Dimensions Male
34
84.5
16.5
B
27
77.5
35.5
19.5 – 21.0
34
19
RockStar® inserts
HSB series - the heavy-duty connectors
Female
Arrangement of contacts Male
Female
Mounting cut-out
17
27
36
77.5
M3
71 84.5
B.92
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
HSB series - the heavy-duty connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.93
400 V, 35 A, Size 10 12 + h Inserts Screw connection Dimensions Male
Note
Please use the following inserts for size 10 (12-pole): HSB 6 FS + HSB 6 FS 7-12
34 1919
34
34
77.5
27
77.5
27
Female
35.5
B
34
84.5
84.5
35.5
Order No. 1498700000 1498900000 1498800000 1499000000
16.5 16.5
Type HDC HSB 6 MS HDC HSB 6 FS HDC HSB 6 MS 7 - 12 HDC HSB 6 FS 7 - 12
19.5 – 21.0
Insert Male Female Male Female
19.5 – 21.0
Female
Arrangement of contacts Male Arrangement of contacts Male
Female Female
Mounting Mounting cut-out cut-out 77.5 77.5
35
17
71 36
27
27
M3 M3
17
RockStar® inserts
HSB series - the heavy-duty connectors
7171 84.5 84.5
B.94
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 10
RockStar® inserts
HSB series - the heavy-duty connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways a M 32
Version w. threading
Cover
b (mm) Type 79 HDC 32B TSLU 1M32G
Order No. 1788420000 b
a
98 108.5
82.5
B Base Bulkhead housing Version
Cover
Order No. 1219500000 1219800000
109.5
94 110 126
Ø5.5
b
with cover
b (mm) Type 38 HDC 32B ALU 55 HDC 32B ADLU
31
65 82.5 89
23.3
Base housing Version w. threading w. threading
Cover with cover
b (mm) Type 79 HDC 32B SLU 2M32G 96 HDC 32B SDLU 2M32G
Order No. 1788470000 1788490000
109.5
5
a
a
b
a M 32 M 32
94 112 126
67 92.5
Ø5.5 29
21.6
Coupling housing Version w. threading
Cover
b (mm) Type 83 HDC 32B KLU 1M32G
Order No. 1788500000
107
74.6
b
a M 32
a 94
1282180000 – 2012/2013
82.5
B.95
RockStar® inserts
HQ series – the powerful little connectors
HQ series – the powerful little connectors
A small size but quite big. The electrical values speak for themselves. The HQs use the proven HE and HD crimp contacts as well as the high-performance HX contacts.
B
Technical data HQ 5 Standards / approvals Standards
HQ 7
HQ 8
HQ 4 2
HQ 17
DIN EN 61984
DIN EN 61984
DIN EN 61984
DIN EN 61984
DIN EN 61984
DIN EN 60664-1
DIN EN 60664-1
DIN EN 60664-1
DIN EN 60664-1
DIN EN 60664-1
Approvals Inserts
UL/CSA
UL/CSA
UL/CSA/ISO 23570
UL/CSA/ISO 23570
UL/CSA
No. of poles
5 + PE
7 + PE
8 + PE
4 power, 2 signal + PE
17 + PE
Connection system Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity Insulation resistance
Crimp, HE-contact 250 V
Crimp, HD-contacts 400 V
Crimp, HE-contact 500 V
Crimp, HX-/HD-contacts 690 V, 250 V
600 V 16 A 4 kV 3
600 V 10 A 6 kV 3
600 V 16 A 6 kV 3
600 V 40/10 A 6 kV/4 kV 3
Crimp, HD-contacts 250 V 600 V 10 A 4 kV 2
Material Temperature range Flammability to UL 94
≥ 10¹º Ω PC glass-fibre reinforced –40°…+125° V-0
≥ 10¹º Ω PC glass-fibre reinforced –40°…+125° V-0
≥ 10¹º Ω PC glass-fibre reinforced –40°…+125° V-0
≥ 10¹º Ω PC glass-fibre reinforced –40°…+125° V-0
≥ 10¹º Ω PC glass-fibre reinforced –40°…+125° V-0
Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≤ 4 mΩ
≤ 2 mΩ
≤ 1 mΩ/≤ 4 mΩ
≤ 4 mΩ
Volume (continuity) resistance of crimp connection ≤ 2 mΩ Contacts / Material Sockets and plug-in contact Copper alloy
Copper alloy
Copper alloy
Copper alloy
Copper alloy
Surface
Passivated silver/ gold
Passivated silver
Passivated silver/ gold
Passivated silver/ gold
0.5…4 mm² (AWG 20…12)
1.5…6 mm² (AWG 16…10)
7.5 mm Crimp 0.5...4 mm² 0.5...4 mm² 0.5...4 mm² AWG 20…12 7.5 mm
9 mm/8 mm Crimp 1.5…6 mm²
8.0 mm Crimp 0.14…2.5 mm²
AWG 16…10 9 mm
AWG 26…14 8 mm
Crimp connection – Performance power range – Signal range – Stripping length PE connection – Clamping range – solid core/stranded – flexible/flexible with ferrule – AWG conductor – Stripping length – Clamping torque – Blade dimensions Accessories and tools
Passivated silver 0.5…4 mm² (AWG 20…12)
0.14…2.5 mm² (AWG 26…14) 7.5 mm
8.0 mm
0.5…2.5 mm² 0.5…2.5 mm²/0.5…2.5 mm² 0.5…2.5 mm²/0.5…2.5 mm² AWG 20…14 10 mm 0.5…0.55 Nm
0.14…2.5 mm² 0.14…2.5 mm² 0.14…2.5 mm² AWG 26…14 5 mm 0.5…0.55 Nm
SD 0.8 x 4 mm
SD 0.8 x 4 mm
0.14…2.5 mm² (AWG 26…14) 0.14…2.5 mm² (AWG 26…14)
Crimping tools used
9205430000 CTIN CM 1.6/2.5 9205430000 CTIN CM 1.6/2.5 9205430000 CTIN CM 1.6/2.5 9205430000 CTIN CM 1.6/2.5 9205430000 CTIN CM 1.6/2.5
Screwdriver
9018490000 CTX CM 1.6/2.5 9018490000 CTX CM 1.6/2.5 9018490000 CTX CM 1.6/2.5 9205440000 CTIN CM 3.6 9018490000 CTX CM 1.6/2.5 9018490000 CTX CM 1.6/2.5 Version Crosshead, shape H Version Crosshead, shape H Version Crosshead, shape H Sheet metal screw: ISO 7049-ST 2.9x9.5-F-H
Removal tool for crimps
Sheet metal screw: ISO 7049-ST 2.9x9.5-F-H
Sheet metal screw: ISO 7049-ST 2.9x9.5-F-H
1866750000 Removal Tool HE 1866730000 Removal Tool HD 1866750000 Removal Tool HE 1002990000 Removal Tool HX 1866730000 Removal Tool HD 1866730000 Removal Tool HD
Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load!
B.96
1282180000 – 2012/2013
RockStar® inserts
HQ series – the powerful little connectors
B
Overview Size
Rated voltage
Rated current
No. of poles
Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN Axial screw connection connection connection
1
250 V
16 A
5+h
•
B.98
1
400 V
10 A
7+h
•
B.100
HQ
500 V
16 A
8+h
•
B.102
HQ
250 V
10 A
17 + h
•
B.104
•
B.106
HQ 690/250 V 40/10 A 4 + 2 + h
Page
Technical data Derating curves
HDC-HQ5 und HDC-HQ8 / H07V-K4,0
40 30
HDC-HQ8
25
HDC-HQ5
20 15 10 5 0 0
10
20
30
40
50
60
70
80
HDC-HQ5 und HDC-HQ8 / H07V-K4.0
90
100 110 120 130
Ambient temperature T [°C]
HDC-HQ7 und HDC-HQ17 / H07V-K2,5
Load current I [A]
30
Load current I [A]
Conductor current to EN 60947-7-1
35
Load current I [A]
HDC-HQ4/2 / H07V-K6,0 (Steuerkontakte mit 10A / H07V-K2,5)
60 50
Conductor current to EN 60947-7-1
40 HDC-HQ4/2
30 20 10 0
0
10
20
30
40
HDC-HQ4/2 / H07V-K6.0
50
60
70
80
90
100 110 120 130
Ambient temperature T [°C]
(control contacts with 10 A / H07V-K2.5)
Conductor current to EN 60947-7-1
25 20
HDC-HQ7
15 HDC-HQ17
10 5 0
0
10
20
30
40
50
60
70
80
HDC-HQ7 und HDC-HQ17 / H07V-K2.5
1282180000 – 2012/2013
90
100 110 120 130
Ambient temperature Tr [°C]
B.97
250 V, 16 A, Size 1 5+h Inserts Crimp connection Insert Male Female
Type HDC HQ 5 MC HDC HQ 5 FC
Order No. 1912440000 1912460000
Dimensions Male 21
RockStar® inserts
HQ series - the powerful little connectors
30.8
21
39.8
B
21
Female
21
31.2 40.4
Arrangement of contacts Male
Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male Qty. 100 100 100 100 100
Female Type HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
Qty. 100
Type HDC HE CP
Order No. 1651420000 1651430000 1651440000 1651450000 1651460000 1200500000 1200600000 1200700000 1200800000 1200900000
Type HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
Order No. 1651470000 1651480000 1651490000 1651500000 1651510000 1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Coding pin Order No. 1003240000
6.9 2.9
.5 ø4
ø3
ø 2.6
24
Tools Crimping tool CTX CM 1.6/2.5 CTIN CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.98
9018490000 9205430000 1866750000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 1
RockStar® inserts
HQ series - the powerful little connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 49.2 HDC 04A TWLU 1M20G
Order No. 1788810000
a
25.9
b
a M 20
26.7 36
26.7 37.3
B Plug housing, cable entry at top
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 50 HDC 04A TOLU 1M20G
Order No. 1788820000
a
b
a M 20
26.8
26.8 36
Base Bulkhead housing
Material: diecast aluminium Cover
b (mm) Type 23 HDC 04A ALU
Order No. 1497600000
b
47.32
Version
25.2 30 42
Base housing
25.12 30 36.5
18.51
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 41.5 HDC 04A SLU 1M20G
Order No. 1788830000
26.8
30
65.47
b
a M 20
36.5
Coupling housing
39.41
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 53.5 HDC 04A KOLU 1M20G
Order No. 1788840000
36.5 26.5
39.5
b
a M 20
26.5
Screw mounting housing
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 54 HDC 04A ELU 1M20G
Order No. 1900320000
36
b
a M 20
M20x1.5 Ø 23.3
Cover
Material: diecast aluminium Version for female insert for male insert
Type HDC 04A DMDL 2BO HDC 04A DODL 2BO
Order No. 1665750000 1665740000
36
26.7
17.5
26.7
1282180000 – 2012/2013
B.99
RockStar® inserts
HQ series - the powerful little connectors
400 V, 10 A, Size 1 7+h Inserts Crimp connection Insert Male Female
Type HDC HQ 7 MC HDC HQ 7 FC
Order No. 1003190000 1003180000
Dimensions Male Sealing
21
21
B
30.8 39.5
Female M3x5 Screw with O-ring seal
31.5
21
21
12.3
40.2
Arrangement of contacts Male
Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male Qty. 100 100 100 100 100
Female Type HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
Qty. 50 50
Type HDC HQ 7 CPM HDC HQ 7 CPF
Order No. 1651620000 1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
Type HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
Order No. 1651670000 1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Coding pin Order No. 1003230000 1003220000
5.9
ø 4.4 ø5
23.5
28.5
12.7
5.9
ø 4.4 ø5
5
28.6
Note: six-way coding is possible with a coding pin. Tools Crimping tool CTX CM 1.6/2.5 CTIN CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.100
9018490000 9205430000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 1
RockStar® inserts
HQ series - the powerful little connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 49.2 HDC 04A TWLU 1M20G
Order No. 1788810000
a
25.9
b
a M 20
26.7 36
26.7 37.3
B Plug housing, cable entry at top
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 50 HDC 04A TOLU 1M20G
Order No. 1788820000
a
b
a M 20
26.8
26.8 36
Base Bulkhead housing
Material: diecast aluminium Cover
b (mm) Type 23 HDC 04A ALU
Order No. 1497600000
b
47.32
Version
25.2 30 42
Base housing
25.12 30 36.5
18.51
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 41.5 HDC 04A SLU 1M20G
Order No. 1788830000
26.8
30
65.47
b
a M 20
36.5
Coupling housing
39.41
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 53.5 HDC 04A KOLU 1M20G
Order No. 1788840000
36.5 26.5
39.5
b
a M 20
26.5
Screw mounting housing
Material: diecast aluminium Version w. threading
Cover
b (mm) Type 54 HDC 04A ELU 1M20G
Order No. 1900320000
36
b
a M 20
M20x1.5 Ø 23.3
Cover
Material: diecast aluminium Version for female insert for male insert
Type HDC 04A DMDL 2BO HDC 04A DODL 2BO
Order No. 1665750000 1665740000
36
26.7
17.5
26.7
1282180000 – 2012/2013
B.101
500 V, 16 A, Size HQ 8+h Inserts Crimp connection Insert Male Female
Type HDC HQ 8 MC HDC HQ 8 FC
Order No. 1919970000 1919980000
Dimensions Male
41.6
RockStar® inserts
HQ series - the powerful little connectors
B
4 18.5
–
Ø
3.
4
22.4
38.5
41.6
Female
16.5
2 22.4
38.5
Arrangement of contacts Male
Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male Qty. 100 100 100 100 100
Female Type HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
100 100 100 100 100
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
Qty. 100
Type HDC HE CP
Order No. 1651420000 1651430000 1651440000 1651450000 1651460000 1200500000 1200600000 1200700000 1200800000 1200900000
Type HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
Order No. 1651470000 1651480000 1651490000 1651500000 1651510000 1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14
7.5 mm 7.5 mm 7.5 mm 7.5 mm
AWG 12
7.5 mm
Coding pin Order No. 1003240000
6.9 2.9
.5 ø4
ø3
ø 2.6
24
Tools Crimping tool CTX CM 1.6/2.5 CTIN CM 1.6/2.5 Contact Removal Tool Removal Tool HE
B.102
9018490000 9205430000 1866750000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size HQ
RockStar® inserts
HQ series - the powerful little connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading
Cover
b (mm) Type 54 HDC HQP TSLU 1PG16
Order No. 1003090000 PG16
a PG 16
54
13
28.7 35
48
B
Plug housing, cable entry at top Version w. threading
Cover
b (mm) Type 67 HDC HQP TOLU 1PG16
Order No. 1003070000
PG16
54
13
a PG 16
28.7 35
48
Base Bulkhead housing Cover
b (mm) Type 19.5 HDC HQP ALU
Order No. 1003040000
b
Version
20.8
28.8 35
46.3
Bulkhead housing angled Version angled
Cover
b (mm) Type 54.5 HDC HQP AWLU
Order No. 1003060000
45.9
35 26.7
21
30
b
.3
Ø4 R7
.7
38
5
33
Base housing a PG 16
Version w. threading
Cover
b (mm) Type 54.5 HDC HQP SLU 1PG16
Order No. 1003110000
45.9
35 26.7
21
4.3
30
Ø
10
5 .7
R7
38
PG16 33
Coupling housing Cover
b (mm) Type 63.5 HDC HQP KOLU 1PG16
Order No. 1003120000
21
35 26.7
45.9
b
PG16
10
Version w. threading
50.3
a PG 16
Cover Type HDC HQP DMD 2BO HDC HQP DOD 2BO
Order No. 1003130000 1003140000 22
Version for female insert for male insert
48.2
Note
1282180000 – 2012/2013
29 34.9
For plastic and metal housings
B.103
250 V, 10 A, Size HQ 17 + h Inserts Crimp connection Insert Male Female
Type HDC HQ 17 MC HDC HQ 17 FC
Order No. 1003210000 1003200000
Dimensions Male 38.7
25.6 22.4
18.7
44.8
B Female 36.7
22.4 16.7
32.2
13.4
41.6
RockStar® inserts
HQ series - the powerful little connectors
Arrangement of contacts Male
Female
Accessories Crimp contacts Surface finish gold
Surface finish silver
Male
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 CTIN CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.104
9018490000 9205430000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size HQ
RockStar® inserts
HQ series - the powerful little connectors
Further housings are available, see Chapter E for IP66
Hood Material: Zinc diecast a PG 21
Version w. threading
Cover
b (mm) Type 60.5 HDC HQM TSLU 1PG21
Order No. 1003100000
PG21
Plug housing, cable entry sideways
b
16.9
50
Plug housing, cable entry at top
29 35
B
Material: Zinc diecast Version w. threading
Cover
b (mm) Type 77.5 HDC HQM TOLU 1PG21
Order No. 1003080000
PG21
b
a PG 21
50
29 35
Base Bulkhead housing
Material: Zinc diecast Cover
b (mm) Type 20.5 HDC HQM ALU
Order No. 1003050000
41.6
Version
20.6
Cover
45.9
35
Material: Plastic Version Cover for female insert for male insert
b (mm) Type 23.5 HDC HQP DMD 2BO 23.5 HDC HQP DOD 2BO
Order No. 1003130000 1003140000 22
a
48.2
Note
1282180000 – 2012/2013
29 34.9
For plastic and metal housings
B.105
RockStar® inserts
HQ series - the powerful little connectors
690/250 V, 40/10 A, Size HQ 4+2+h Inserts Crimp connection Insert Male Female
Type HDC HQ 4/2 MC HDC HQ 4/2 FC
Order No. 1003170000 1003160000
Dimensions Male 48.05 22.4
26.6
41.6
B
32.2
41.6
Female
Arrangement of contacts Female
Male
Accessories Female Type HDC C HX SM1.5AG HDC C HX SM2.5AG HDC C HX SM4.0AG HDC C HX SM6.0AG
Order No. 1002910000 1002920000 1002930000 1002940000
Type HDC C HX BM1.5AG HDC C HX BM2.5AG HDC C HX BM4.0AG HDC C HX BM6.0AG
Order No. 1002950000 1002960000 1002970000 1002980000
Ø6
Qty. 25 25 25 25
Ø4 Ø6
Surface finish silver
Male
Ø6
Crimp contacts
29.1
23.6
Conductor cross-section
Insulation stripping length
1.50 mm2 2.50 mm2 4.00 mm2 6.00 mm2
AWG 16 AWG 14 AWG 12 AWG 10
8 mm 8 mm 8 mm 8 mm
Tools Crimping tool CTIN CM 1.6/2.5 Contact Removal Tool Removal Tool HX
Crimp contacts Surface finish gold
Surface finish silver
9205430000 1002990000
Male Qty. 100 100 100 100 100 100 100 100 100 100
Female Type HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
Order No. 1651620000 1651630000 1651640000 1651650000 1651660000 1651520000 1651530000 1601750000 1651550000 1651560000
Type HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
Order No. 1651670000 1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16 AWG 14
8 mm 8 mm 8 mm 8 mm 6 mm
Tools Crimping tool CTX CM 1.6/2.5 Contact Removal Tool REMOVAL TOOL HD
B.106
9018490000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size HQ
RockStar® inserts
HQ series - the powerful little connectors
Further housings are available, see Chapter E for IP66
Hood Plug housing, cable entry sideways Version w. threading
Cover
b (mm) Type 54 HDC HQP TSLU 1PG16
Order No. 1003090000 PG16
a PG 16
54
13
28.7 35
48
B
Plug housing, cable entry at top Version w. threading
Cover
b (mm) Type 67 HDC HQP TOLU 1PG16
Order No. 1003070000
PG16
54
13
a PG 16
28.7 35
48
Base Bulkhead housing Cover
b (mm) Type 19.5 HDC HQP ALU
Order No. 1003040000
b
Version
20.8
28.8 35
46.3
Bulkhead housing angled Version angled
Cover
b (mm) Type 54.5 HDC HQP AWLU
Order No. 1003060000
45.9
35 26.7
21
30
b
.3
Ø4 R7
.7
38
5
33
Base housing a PG 16
Version w. threading
Cover
b (mm) Type 54.5 HDC HQP SLU 1PG16
Order No. 1003110000
45.9
35 26.7
21
4.3
30
Ø
10
5 .7
R7
38
PG16 33
Coupling housing Cover
b (mm) Type 63.5 HDC HQP KOLU 1PG16
Order No. 1003120000
21
35 26.7
45.9
b
PG16
10
Version w. threading
50.3
a PG 16
Cover Type HDC HQP DMD 2BO HDC HQP DOD 2BO
Order No. 1003130000 1003140000 22
Version for female insert for male insert
48.2
Note
1282180000 – 2012/2013
29 34.9
For plastic and metal housings
B.107
RockStar® inserts
MixMate series – the high-capacity connectors
B
MixMate series – the high-capacity connectors Using the MixMate series, high rated currents and voltages can be transmitted concurrently with signals in a very confined space. MixMate is available in threaded, axial screw and crimp connection technology. Technical data S4
S8/24
S4/0 Axial
S4/0
S4/2
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
UL/CSA
UL/CSA/VDE
UL/CSA
UL/CSA/VDE
UL/CSA/VDE
No. of poles – Power contact – Signal contact
4 (+PE)
8 (+PE)
4 (+PE)
4 (+PE)
4 (+PE)
Rated voltage – Power contact – Signal contact
1000 V
Standards / approvals Standards Approvals Inserts
Rated voltage to UL/CSA Rated current – Power contact – Signal contact
24
Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface
690 V
830 V
830 V
160 V
400 V
600 V
600 V
600 V
600 V
600 V
65 A
16 A
80 A
80 A
80 A
10 A
Rated impulse withstand voltage 8 KV – Power contact – Signal contact Pollution severity Insulation resistance Material
400 V
2
4 KV
16 A 8 KV
8 KV
8 KV
2.5 KV 3 3 ≥ 1010 Ω ≥ 1010 Ω Glass-fibre reinforced PC (in UL Glass-fibre reinforced PC (in UL list and approved for railway list and approved for railway applications) applications) –40 °C ... +125 °C –40 °C ... +125 °C V–0 V–0
3 (1000 V / 8 kV / 2) ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
6 KV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500 ≥ 500
Contact resistance ≤ 1 mΩ with min. and max. conductors Contacts / Material Sockets and plug-in contact Copper alloy
≤ 2 mΩ (Power) ≤ 4 mΩ (Signals)
≤ 1 mΩ
≤ 1 mΩ
≤ 1 mΩ (Power) ≤ 2 mΩ (Signals)
Copper alloy
Copper alloy
Copper alloy
Copper alloy
Surface
Passivated silver
Passivated silver or gold-plated Passivated silver
Passivated silver
Passivated silver
Flexible conductor connection – Power contact – Signal contact
2.5 - 10 mm2 (AWG 14 … 8)
0.5 - 4 mm2 (AWG 20 … 12)
1.5 - 16 mm2 (AWG 16 … 6)
1.5 - 16 mm2 (AWG 16 … 6)
Stripping length – Power contact – Signal contact
8 mm
1.5 - 16 mm2 (AWG 16 … 6)
0.14 - 2.5 mm2 (AWG 26 … 14) 7.5 mm
0.5 - 2.5 mm2 (AWG 22 … 14) 13 mm
15 mm
8 mm
15 mm 8 mm
Clamping torque – Power contact
1.1 - 1.7 Nm
2 … 3 Nm
Tools – Hexagon socket, 2 mm
SW 2
SW 3
– Screwdriver
0.6 x 3.5 mm
1.2 Nm (1.5 mm²) / 2 Nm (2.5 mm²) / 3 Nm (4 - 16 mm²)
1.2 Nm (1.5 mm²) / 2 Nm (2.5 mm²) / 3 Nm (4 - 16 mm²) 0.5 - 0.55 Nm
SD 0.8 x 4 mm
SD 0.8 x 4 mm (Power) / SD 0.6 x 3.5 mm or PH1 (Signals)
– Signal contact
– Crimping tool
CTIN 1.6/2.5 / CTX CM 1.6/2.5 (for 0.5 - 1.5 mm²)
PE connection via plug/socket – Clamping range
1.5/2.5 - 4/10 mm2
– AWG conductor
AWG 16/14 … 12/8
0.5 - 6 mm² (0.5 mm² with ferrule) AWG 20 ... 10 (AWG 10 with ring cable lug) 13 mm 2 - 2.5 Nm
1.5 - 16 mm2 with cable lug
0.5 - 16 mm² (0.5 mm² with ferrule 10 - 16 mm² with ring cable lug) AWG 16 … 4 AWG 20 … 6 (AWG 10. 8 and 6 with ring cable lug) 8 mm (for wire up to 6 mm2 only) 13 mm 2 - 2.5 Nm 2 - 2.5 Nm
– Stripping length 8 mm – Clamping torque 0.5 - 0.8 Nm – Blade dimensions SD 0.8 x 4 mm SD 1.2 x 6.5 mm or PH 2 SD 0.8 x 4 mm or PZ 2 SD 1.2 x 6.5 mm or PH 2 Note: When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! * Power contact = Axial screw connection, Signal contact = Screw connection
B.108
0.5 - 16 mm² (0.5 mm² with ferrule 10 - 16 mm² with ring cable lug) AWG 20 … 6 (AWG 10. 8 and 6 with ring cable lug) 13 mm 2 - 2.5 Nm SD 1.2 x 6.5 mm or PH 2
1282180000 – 2012/2013
RockStar® inserts
MixMate series – the high-capacity connectors
B
S6/12*
S6/36
S12/2
S4/8
S6/6*
S8/0
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
DIN EN 61984 DIN EN 60664-1
UL/CSA
UL/CSA/VDE
UL/CSA/VDE
UL/CSA/VDE
UL/CSA
UL/CSA/VDE
6 (+PE)
6 (+PE)
12 (+PE)
4 (+PE)
6 (+PE)
8 (+PE x 2)
12
36
2
8
6
690 V
690 V
690 V
400 V
690 V
400 V
160 V
250 V
400 V
400 V
600 V
600 V
600 V
600 V
600 V
600 V
48 A
40 A
40 A
80 A
100 A
110 A
16 A
10 A
10 A
16 A
16 A
8 KV
8 KV
8 KV
6 KV
8 KV
8 KV
6 KV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
2.5 KV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
4 KV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
6 KV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
6 KV 3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
3 ≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≥ 500
≤ 2 mΩ (Power) ≤ 2 mΩ (Signals)
≤ 2 mΩ (Power) ≤ 4 mΩ (Signals)
≤ 2 mΩ (Power) ≤ 4 mΩ (Signals)
≤ 1 mΩ (Power) ≤ 2 mΩ (Signals)
≤ 1 mΩ (Power) ≤ 2 mΩ (Signals)
≤ 1 mΩ
Copper alloy
Copper alloy
Copper alloy
Copper alloy
Copper alloy
Copper alloy
Passivated silver
Passivated silver or gold-plated Passivated silver or gold-plated Passivated silver
Passivated silver
Passivated silver
2.5 - 10 mm2 (AWG 14 … 8)
1.5 - 6 mm2 (AWG 16 … 10)
16 - 35 mm2 (AWG 6 … 2)
10 - 25 mm² (AWG 8 ... 4)**
0.5 - 2.5 mm2 (AWG 24 … 14)
0.14 - 2.5 mm2 (AWG 26 … 14) 0.14 - 2.5 mm2 (AWG 26 … 14) 0.5 - 2.5 mm2 (AWG 22 … 14)
0.5 - 2.5 mm2 (AWG 24 … 14)
8 mm
9 mm
9 mm
15 mm
13 mm
12 mm
8 mm
8 mm
8 mm
12 mm
1.2 Nm (1.5 mm²) / 2 Nm (2.5 mm²) / 3 Nm (4 - 16 mm²) 0.5 - 0.55 Nm
6 … 8 Nm
SD 0.8 x 4 mm (Power) / SD 0.6 x 3.5 mm or PH1 (Signals)
SD 0.6 x 3.5 or PZ 0
1.5 - 6 mm2 (AWG 16 … 10)
1.1 … 1.7 Nm
0.45 ... 0.9 Nm
1.5 - 16 mm2 (AWG 16 … 6)
SW 2
12 mm
6 Nm (10 - 16 mm²) / 7 Nm (25 mm²)
0.45 ... 0.9 Nm SW 4
0.6 x 3.5 mm
690 V
SW 4
CTIN 1.6/2.5 / CTX CM 1.6/2.5 CTIN 1.6/2.5 / CTX CM 1.6/2.5 (for 0.5 - 1.5 mm²) (for 0.5 - 1.5 mm²)
2.5 - 10 mm2
8 mm 2 - 2.5 Nm
0.5 - 6 mm² (0.5 mm² with ferrule) 0.5 - 6 mm² (0.5 mm² with ferrule) 0.5 - 16 mm² (0.5 mm² with ferrule), 10 - 16 mm² with ring cable lug) AWG 20 ... 10 (AWG 10 AWG 20 ... 10 (AWG 10 AWG 20 … 6 (AWG 10. 8 and with ring cable lug) with ring cable lug) 6 with ring cable lug) 13 mm 13 mm 13 mm 2 - 2.5 Nm 2 - 2.5 Nm 2 - 2.5 Nm
SD 0.8 x 4 mm or PZ 2
SD 1.2 x 6.5 mm or PH 2
AWG 14 … 8
1282180000 – 2012/2013
SD 1.2 x 6.5 mm or PH 2
SD 1.2 x 6.5 mm or PH 2
16 - 35 mm2
10 - 25 mm²**
AWG 6 … 2
AWG 8 ... 4
8 mm 6 - 8 Nm
12 mm 6 Nm (10 - 16 mm²)/7 Nm (25 mm²)
SD 0.8 x 4 mm or PZ 1
SD 5.5 x 1.0 or PH2
B.109
RockStar® inserts
MixMate series – the high-capacity connectors
B
Overview Size
B.110
Rated voltage Rated current
No. of poles Tension clamp connection
Screw conn. with wire guard spring
Crimp PUSH IN Axial screw Page connection connection connection
3
1000 V
65 A
4+h
•
4
400 V
16 A
8 + 24 + h
6
830 V
80 A
4+0+h
6
830 V
80 A
4+0+h
•
B.120
6
830 V
80 A
4+2+h
•
B.122
6
690 V
40 A
6 + 36 + h
6
690 V
48 A
6 + 12 + h
6
690 V
40 A
12 + 2 + h
8
400 V
80 A
4+8+h
•
8
690 V
100 A
6+6+h
•
8
690 V
110 A
8+0+h
•
B.116
•
•
•
B.114
B.118
B.124
•
•
B.126
B.128
B.130
•
B.132
•
B.134
1282180000 – 2012/2013
RockStar® inserts
MixMate series – the high-capacity connectors
Hex-socket wrench
B
Assembly instructions:
Ordering data Type IS 2 KG
Qty. 2
Order No. 1806630000
IS 3 KG
2
1806650000
IS 4 KG
2
1806660000
1. Strip wire, refer to the technical data for stripping length. Be careful not to twist the litz conductor! 2. Insert the litz conductor into the contact cavity until the insulation lies flush against the contact. 3. Insert the hex wrench into the corresponding contact on the mating face side. Hold the litz conductor in position when tightening the clamping nut.
Technical data Power contacts Stripping length
S4 8 mm
S 4/0 13 mm
S 6/12 8 mm
S 6/6 13 mm
Tightening torque
1.1 – 1.7 Nm
2 - 3 Nm
1.1 – 1.7 Nm
6 ... 8 Nm
Hex-socket wrench
IS 2 KG
IS 3 KG
IS 2 KG
IS 4 KG
Technical data Derating curves Size 3 HDC S4 Power contacts: conductor H07V-K14, current varied Derating factor: 0.80
Size 4 HDC S8/24 Power contacts: conductor: H07V-K14, current varied Signal contacts: conductor: H07V-K2.5, continuous current of 10 A Derating factor: 0.80
Derating curves HDC S4 / Power contact: H07V-K10
90 80
35
70
30 Load current I [A]
Load current I [A]
Derating curves HDC S8/24 / Power contact: H07V-K4 / Signal contact: H07V-K2.5 / 8/24 poles
40
60 50 40 30 20
25 20 15 10
10
5
0
0
0
10
20
30
40
50
60
70
80
90
100
110
120
130
0
10
20
30
40
Ambient temperature [°C]
Size 6 HDC S4/0 Power contacts H07V-K16, current varied Signal contacts are not available Derating factor: 0.80
110
100
100
90
90
80
80
Load current [A]
Load current [A]
110
120
130
Derating curves HDC S 4/2 / Power contact H07V-K16 / Signal contact H07V-K2.5 / 4+2 poles
120
110
70 60 50 40 30
70 60 50 40 30 20
20
10
10 0
100
Size 6 HDC S4/2 Power contacts H07V-K16, current varied Signal contacts H07V-K2.5, 16 A constant current Derating factor: 0.80
Derating curves HDC S 4/0 / Power contact H07V-K16 / 4 poles
120
50 60 70 80 90 Ambient temperature [°C]
0
10
20
30
40
50
60
70
80
Ambient temperature [°C]
1282180000 – 2012/2013
90
100
110
120
130
0
0
10
20
30
40
50
60
70
80
90
100
110
120
130
Ambient temperature T [°C]
B.111
RockStar® inserts
MixMate series – the high-capacity connectors
Technical data Derating curves Size 6 HDC S6/12 Power contacts: conductor H07V-K10, current varied Signal contacts: conductor under no load Derating factor: 0.80
Size 6 HDC S6/36 Power contacts: conductor: H07V-K6, current varied Signal contacts: conductor: H07V-K2.5, continuous current of 10 A Derating factor: 0.80
Derating curves HDC S6/12 Power contact: H07V-K10, Signalkontakt nicht belastet
80
Derating curves HDC S6/36 / Power contact: H07V-K6 / Signal contact: H07V-K2.5 / 6/36 poles 50
70 40 Load current I [A]
50 40 30 20
0
30
20
10
10 0
10
20
30
40
50
60
70
80
90
100
110
120
0
130
0
10
20
30
Ambient temperature T [°C]
Size 6 HDC S12/2 Power contacts: conductor H07V-K10, current varied Signal contacts: conductor: H07V-K2.5, continuous current of 10 A Derating factor: 0.80
40 50 60 70 80 90 Ambient temperature T [°C]
100
110
120
130
Size 8 HDC S4/8 Power contacts: conductor: H07V-K16, current varied Signal contacts: conductor: H07V-K2.5, continuous current of 16 A Derating factor: 0.80
Derating curves HDC S12/2 / Power contact: H07V-K6 / Signal contact: H07V-K2.5 / 12/2 poles
Derating curves HDC S4 / 8 / Power contact: H07V-K16 / Signal contact: H07V-K2.5 / 4/8 poles
110
50
100 90 Load current I [A]
Load current I [A]
40
30
20
10
80 70 60 50 40 30 20 10
0
0 0
10
20
30
40 50 60 70 80 90 Ambient temperature T [°C]
100
110
120
130
30
40
50
60
70
80
90
100
110
120
130
90
100
110
120
130
Derating curves HDC-S8/0 / H07V-K25 / 8 poles
140
140 Load current I [A]
120
120 100 80 60 40
100 80 60 40 20
20 0
10
20
30
40
50
60
70
80
Ambient temperature [°C]
B.112
20
160
160
0
10
Size 8 HDC S8/0 Power contacts: conductor: H07V-K25, current varied Signal contacts: not available Derating factor: 0.80
Derating curves HDC-S6/6-SAS/BAS / Power contact H07V-K35
180
0
Ambient temperature T [°C]
Size 8 HDC S6/6 Power contacts: conductor H07V-K35, current varied Signal contacts: H07V-K2.5, continuous current of 16A Derating factor: 0.80
Load current I [A]
B
Load current I [A]
60
90
100
110
120
130
0
0
10
20
30
40
50
60
70
80
Ambient temperature T [°C]
1282180000 – 2012/2013
RockStar® inserts
B
1282180000 – 2012/2013
B.113
1000 V, 65 A, Size 3 4+h Inserts Axial screw connection Insert Male Female
Type HDC S4 SAS HDC S4 BAS
Order No. 1789990000 1789980000
Dimensions 34.4
51
Male
B
19.5 – 21.0
41.3 23.7
RockStar® inserts
MixMate series - the high-capacity connectors
41.3
Combine these inserts only with housings with a high design (Size 16D).
23.7
Female Note
27 34.4
44 51
Arrangement of contacts Male
h a2
a1
b2
b1
Female
h a1
a2
b1
b2
Mounting cut-out 44
34.4
17
27
M3
39 51
B.114
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 3
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading
Cover
b (mm) Type 72 HDC 16D TSLU 1M25G 72 HDC 16D TSLU 1M32G
Order No. 1787480000 1787470000
a b
a M 25 M 32
60
43
75
B Plug housing, cable entry at top Version w. threading w. threading
Cover
b (mm) Type 72 HDC 16D TOLU 1M25G 72 HDC 16D TOLU 1M32G
Order No. 1787500000 1787490000
a
b
a M 25 M 32
60 75
43
Cover Version For hoods
Type HDC 06B DMDL 1LB
Order No. 1665210000
72
60
18
44.35
Base Bulkhead housing Version
Cover
Order No. 1202100000 1202500000
74
44.45
b 6.5
with cover
b (mm) Type 29 HDC 06B ALU 47 HDC 06B ADLU
60 70 82
32 43 47
Base housing Version w. threading w. threading w. threading
Cover with cover
b (mm) 74 92 74
Type HDC 16D SLU 2M25G HDC 16D SDLU 2M25G HDC 16D SLU 2M32G
Order No. 1787520000 1787540000 1787510000
74.57 60
5
b
a M 25 M 25 M 32
82
40/45* 20.77
54.5
17.2
* Mounting dimensions for size-3 base housings, tall shape (16D)
Cover Version For bases
Type HDC 06B DODL 2BO
Order No. 1665200000
75.5
43
1282180000 – 2012/2013
7
17
60
B.115
RockStar® inserts
MixMate series - the high-capacity connectors
400 V, 16 A, Size 4 8 + 24 + h Inserts Crimp connection Insert Male Female
Type HDC S8/24 MC HDC S8/24 FC
Order No. 1023290000 1023270000
Dimensions Male 63.7 57
B
19.1
27
Note
The signal contacts are designed for a rated voltage of 160 V and a rated current of 10 A.
1.2
35.3
34
Female 64 57 19.05 1.2 27
37.75
34
Arrangement of contacts Male
h 1 2
7 8
9
29
12
32
Female
h 7 8
1 2
32
12
9
29
Accessories Crimp contacts Surface finish gold
Surface finish silver
Crimp contacts Surface finish gold
Surface finish silver
Male Qty. 100 100 100 100 100 100 100 100 100 100
Female Type HDC-C-HE-SM0.5AU HDC-C-HE-SM0.75-1.00AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU
Order No. 1651420000 1651430000 1651440000 1651450000 1651460000
HDC-C-HE-SM0.5AG HDC-C-HE-SM0.75-1.00AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG
1200500000 1200600000 1200700000 1200800000 1200900000
Type HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
Order No. 1651620000 1651630000 1651640000 1651650000 1651660000
Male Qty. 100 100 100 100 100 100 100 100 100 100
Type HDC-C-HE-BM0.5AU HDC-C-HE-BM0.75-1.00AU HDC-C-HE-BM1.5AU HDC-C-HE-BM2.5AU HDC-C-HE-BM4.0AU HDC-C-HE-BM0.5AG HDC-C-HE-BM0.75-1.00AG HDC-C-HE-BM1.5AG HDC-C-HE-BM2.5AG HDC-C-HE-BM4.0AG
Order No. 1651470000 1651480000 1651490000 1651500000 1651510000 1201100000 1201200000 1201300000 1201400000 1201500000
4.5
4.5
2.5
7.6
22.3
7.5
Conductor cross-section
Insulation stripping length
0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2 4.00 mm2
AWG 20 AWG 18 AWG 16 AWG 14 AWG 12
7.5 mm 7.5 mm 7.5 mm 7.5 mm 7.5 mm
Female
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
Type HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
Order No. 1651670000 1651680000 1651690000 1651700000 1651710000 1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTIN CM 1.6/2.5 Contact Removal Tool Removal Tool HE REMOVAL TOOL HD
B.116
9205430000 1866750000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 4
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TSBU 1M20G HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G
Order No. 1787560000 1787550000 1787240000 1787230000
43 a b
a M 20 M 25 M 25 M 32
73
58.5
B
Plug housing, cable entry at top Version w. threading w. threading w. threading w. threading
Cover
b (mm) 52 52 72 72
Type HDC 10B TOBU 1M20G HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G
Order No. 1787600000 1787590000 1787300000 1787290000
a
43
73
58.5
b
a M 20 M 25 M 25 M 32
Cover Version For hoods
Type HDC 10B DMDQ 2QB
Order No. 1665240000 115.7
18
55
43
73
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 10B ABU
Order No. 1205000000
115.7
55
b 5.25
Version
73 83 95
Ø4.5
32 43 47
Base housing Version w. threading w. threading
Cover
b (mm) Type 57 HDC 10B SBU 2M20G 57 HDC 10B SBU 2M25G
Order No. 1787640000 1787630000
115.7
a
5
a
b
a M 20 M 25
Ø5.5
73 82 92.5
40/45* 53.5/55.5*
* Mounting dimensions and base width for size-4 base housings, tall shape (24D)
Coupling housing Version w. threading
Cover
b (mm) Type 55 HDC 10B KBU 1M20G
Order No. 1787720000
115.7 55
73
b
a M 20
a
43
Cover Type HDC 10B DODQ 4BO
Order No. 1665230000
73
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.117
830 V, 80 A, Size 6 4+0+h Inserts Axial screw connection Order No. 1789960000 1789970000
Dimensions 34
84.5
Male
B
55
31,8
55.8
31.6
43.85 13.806
Female
19.5 – 21.0
Type HDC S4 0 SAS HDC S4 0 BAS
17.3
Insert Male Female
48
RockStar® inserts
MixMate series - the high-capacity connectors
77.5 82
27 34
Arrangement of contacts Male
h
1 3 2 4
Female
h
1 3 2 4
Mounting cut-out 77.5
34
17
27
M3
71 84.5
B.118
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.119
830 V, 80 A, Size 6 4+0+h Inserts Screw connection Type HDC S4/0 MS HDC S4/0 FS
Order No. 1023220000 1023210000
Dimensiones Male
34
42
27
84.2
Insert Male Female
1.2
27
77.5
RockStarÂŽ inserts
MixMate series - the high-capacity connectors
B Female
1.2
46,2 27.7
77.5
84.5
34 27
Arrangement of contacts Male
h
1 3 2 4
Female
h
1 3 2 4
B.120
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.121
830 V, 80 A, Size 6 4+2+h Inserts Screw connection Type HDC S4/2 MS HDC S4/2 FS
Order No. 1023240000 1023230000
Dimensions Male
42
34 27
1,2
27
77.5
Insert Male Female
84.2
RockStarÂŽ inserts
MixMate series - the high-capacity connectors
B 34 27
Female
84.5
The signal contacts are designed for a rated voltage of 400V and a rated current of 16A.
1.2
46.2 27.7
77.5
Note
Arrangement of contacts Male
h 11 1 3 2 4 12
Female
h 11 1 3 2 4 12
B.122
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.123
690 V, 40 A, Size 6 6 + 36 + h Inserts Crimp connection Insert Male Female
Type HDC S6/36 MC HDC S6/36 FC
Order No. 1023320000 1023310000
Dimensions Male
77,5 84,2
RockStar® inserts
MixMate series - the high-capacity connectors
B
21,9 1,2 38,1
27 34
Female 84,5
The signal contacts are designed for a rated voltage of 160 V and a rated current of 10 A.
77,5
Note
21,9
27 34
1,2
40,6
Arrangement of contacts Male
Female 11
16
16
23
28
28
3
3
2
1
5
4
1
2
4
5
11 23
6
6
29
34
34
29
41
46
46
41
Accessories
Crimp contacts Surface finish gold
Surface finish silver
Type HDC C HX SM1.5AG HDC C HX SM2.5AG HDC C HX SM4.0AG
Order No. 1002910000 1002920000 1002930000
Type HDC C HX BM1.5AG HDC C HX BM2.5AG HDC C HX BM4.0AG
Order No. 1002950000 1002960000 1002970000
25
HDC C HX SM6.0AG
1002940000
HDC C HX BM6.0AG
1002980000
Male
Ø6
Female
VPE 25 25 25
Ø4 Ø6
Surface finish silver
Male
Ø6
Crimp contacts for HQ and MixMate inserts
29.1
23.6
Conductor cross-section
Insulation stripping length
1.50 mm2 2.50 mm2 4.00 mm2 6.00 mm2
AWG 16 AWG 14 AWG 12 AWG 10
8 mm 8 mm 8 mm 8 mm
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651680000 1651690000 1651700000 1651710000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 CTIN CM 1.6/2.5 Contact Removal Tool Removal Tool HX REMOVAL TOOL HD
B.124
9018490000 9205430000 1002990000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.125
690 V, 48 A, Size 6 6 + 12 + h Inserts Axial screw connection Type HDC S6 12 SAS HDC S6 12 BAS
Order No. 1790000000 1790010000
Dimensions Male
84
33.6
19.5 - 21.0
47.25
Insert Male Female
32.25
RockStarÂŽ inserts
MixMate series - the high-capacity connectors
B Female 47.15
The signal contacts are designed for a rated voltage of 400V and a rated current of 16A.
77.5 84.7
15.6
Note
27 33.8
Arrangement of contacts Male 11 12 13
17 18 19 1
2
4
5
3 6
14 15 16
20 21 22
17 18 19
11 12 13
Female
3
2
1
6
5
4
20 21 22
14 15 16
Mounting cut-out
17
27
34
77.5
M3
71 84.7
B.126
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.127
690 V, 40 A, Size 6 12 + 2 + h Inserts Crimp connection Insert Male Female
Type HDC S12/2 MC HDC S12/2 FC
Order No. 1023340000 1023330000
Dimensions Male 77.5 84.2
RockStar® inserts
MixMate series - the high-capacity connectors
B
22.4 1.2
27 34
The signal contacts are designed for a rated voltage of 250 V and a rated current of 10 A.
38.6
Female 77.5 84.5
Note
27 34
21.9 1.2 40.6
Arrangement of contacts Male
Female
h
h
a
a
1 2
1
3
3
6
6
9
9
12
12
2
4 5
4 5
7 8
7 8
10 11
10
b
11 b
Accessories
Crimp contacts Surface finish gold
Surface finish silver
Type HDC C HX SM1.5AG HDC C HX SM2.5AG HDC C HX SM4.0AG
Order No. 1002910000 1002920000 1002930000
Type HDC C HX BM1.5AG HDC C HX BM2.5AG HDC C HX BM4.0AG
Order No. 1002950000 1002960000 1002970000
25
HDC C HX SM6.0AG
1002940000
HDC C HX BM6.0AG
1002980000
Male
Ø6
Female
VPE 25 25 25
Ø4 Ø6
Surface finish silver
Male
Ø6
Crimp contacts for HQ and MixMate inserts
29.1
23.6
Conductor cross-section
Insulation stripping length
1.50 mm2 2.50 mm2 4.00 mm2 6.00 mm2
AWG 16 AWG 14 AWG 12 AWG 10
8 mm 8 mm 8 mm 8 mm
Female
Qty. 100
Type Order No. Type Order No. HDC-C-HD-SM0.14-0.37AU 1651620000 HDC-C-HD-BM0.14-0.37AU 1651670000
100 100 100 100
HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1.00AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU
1651630000 1651640000 1651650000 1651660000
HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1.00AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU
1651680000 1651690000 1651700000 1651710000
100 100 100 100 100
HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1.00AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG
1651520000 1651530000 1601750000 1651550000 1651560000
HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1.00AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG
1651570000 1651580000 1601760000 1651600000 1651610000
3.5
steel spring
1.6
steel spring
3.5
21.6
25
Conductor cross-section
Insulation stripping length
0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2
AWG 26-22 AWG 20 AWG 18 AWG 16
8 mm 8 mm 8 mm 8 mm
AWG 14
6 mm
Tools Crimping tool CTX CM 1.6/2.5 CTIN CM 1.6/2.5 Contact Removal Tool Removal Tool HX REMOVAL TOOL HD
B.128
9018490000 9205430000 1002990000 1866730000
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 6
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TSBU 1M25G HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G
Order No. 1788180000 1787010000 1787000000
45.5 a b
a M 25 M 25 M 32
59
93.3
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 76 76
Type HDC 16B TOBU 1M25G HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G
Order No. 1788210000 1787070000 1787060000
a
45.5
b
a M 25 M 25 M 32
59
93.3
Cover Type HDC 16B DMDQ 2QB
Order No. 1665270000 18 34
Version For hoods
93.3 136.2
55
43
Base Bulkhead housing b (mm) Type 29 HDC 16B ABU
Order No. 1208600000
136.2
b
Cover
55
5.25
Version
Ø4.5
93.3 103 115
32 43 47
Base housing Cover
b (mm) 64 84 84
Type HDC 16B SBU 2M25G HDC 40D SBU 2M25G HDC 40D SBU 2M32G
Order No. 1788240000 1787120000 1787110000
55
136
b
Version w. threading w. threading w. threading
5
a
a
a M 25 M 25 M 32
Ø5.5
93.3 105 117
45 56.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 79 HDC 40D KBU 1M25G 79 HDC 40D KBU 1M32G
Order No. 1787200000 1787190000
136.2
55
b
a M 25 M 32
a
45.5
93.3
Cover Type HDC 16B DODQ 4BO
Order No. 1665260000
93.3
1282180000 – 2012/2013
7 17
Version For bases
43 58.5
B.129
400 V, 80 A, Size 8 4+8+h Inserts Screw connection Insert Male Female
Type HDC S4/8 MS HDC S4/8 FS
Order No. 1023260000 1023250000
Dimensions Male 104 110.7
RockStarÂŽ inserts
MixMate series - the high-capacity connectors
B
27 1.2 42
27 35
The signal contacts are designed for a rated voltage of 400V and a rated current of 16A.
Female
104 111
Note
26.9 1.2
27 34
46.2
Arrangement of contacts Male
h 1 3 2 4 5
9
6
10
7
11 12
8
h
Female
h 1 3 2 4 9
5
10
6
11
7
12
8
h
B.130
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 8
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.131
690 V, 100 A, Size 8 6+6+h Inserts Axial screw connection Order No. 1790030000 1790020000
Dimensions Male
111
34
B The signal contacts are designed for a rated voltage of 400V and a rated current of 16A.
Female 47.8
Note
19.5 – 21.0
52.1
Type HDC S6 6 SAS HDC S6 6 BAS
34.4
Insert Male Female
104 111
13.4
RockStar® inserts
MixMate series - the high-capacity connectors
27 34
Arrangement of contacts Male 11
13 14
1 5 2 h 3 6 4 15 12
16
13
11
Female 14 1 5 2 h 3 6 4 15 16
12
Mounting cut-out
17
27
36
104
M3
98 111
B.132
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 8
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.133
RockStarÂŽ inserts
MixMate series - the high-capacity connectors
690 V, 100 A, Size 8 8+0+h Inserts Axial screw connection Insert Male Female
Type HDC S8/0 MAS HDC S8/0 FAS
Order No. 1023360000 1023350000
Dimensions Male
111
B
33.95 1.2 48.45
34
Female
111
33.85 1.2 52.35
34
Arrangement of contacts Male
h 5 1 6 2 h 3 7 4 8
Female
h 5 1 6 2 h 3 7 4 8
B.134
1282180000 – 2012/2013
Housing selection RockStar® IP66 Size 8
RockStar® inserts
MixMate series - the high-capacity connectors
Further housings are available, see Chapter E for IP66 and Chapter F for IP68
Hood Plug housing, cable entry sideways Version w. threading w. threading w. threading w. threading
Cover
b (mm) 61 76 61 76
Type HDC 24B TSBU 1M25G HDC 64D TSBU 1M25G HDC 24B TSBU 1M32G HDC 64D TSBU 1M32G
Order No. 1787760000 1786780000 1787750000 1786770000
45.5 a b
a M 25 M 25 M 32 M 32
59
120
B Plug housing, cable entry at top Version w. threading w. threading w. threading
Cover
b (mm) 61 61 76
Type HDC 24B TOBU 1M25G HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G
Order No. 1787820000 1787810000 1786830000
45.5
a
b
a M 25 M 32 M 32
59
120
Cover Type HDC 24B DMDQ 2QB
Order No. 1665640000
22.5 38.5
Version For hoods
120 152.7
55
43
Base Bulkhead housing Cover
b (mm) Type 29.3 HDC 24B ABU
Order No. 1212400000
163
55
5.25
b
Version
Ø4.5
120 130 143
32 43 47
Base housing Version w. threading w. threading w. threading
Cover
b (mm) 64 84 84
Type HDC 24B SBU 2M25G HDC 64D SBU 2M25G HDC 64D SBU 2M32G
Order No. 1787870000 1786890000 1786880000
162.7
55
5
a
a
b
a M 25 M 25 M 32
Ø5.5
120 132 144
45 57.5
Coupling housing Version w. threading w. threading
Cover
b (mm) Type 65 HDC 24B KBU 1M25G 79 HDC 64D KBU 1M32G
Order No. 1787920000 1786960000
55.5 45.5
163 120
b
a M 25 M 32
a
Cover Type HDC 24B DODQ 4BO
Order No. 1665630000
120
1282180000 – 2012/2013
7 17
Version For bases
43
B.135
RockStar® inserts
B
B.136
1282180000 – 2012/2013