Company presentation 2021
Contents 01 IVC Group 02 Par t of Mohawk Industries 03 Driven by sustainability & wellbeing
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COMPANY PRESENTATION 2021
01 IVC Group
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Founded in 1997, IVC Group is Europe’s leading manufacturer of luxury vinyl tiles (LVT), cushion vinyl (CV) and carpet tiles.
IVC Group HISTORY
2010 2011
2006 2004
1997
2014
2015
2020
2019
2017
2018 5
COMPANY PRESENTATION 2021
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
2019
HISTORY
1997
Avelgem, BE
Established in 1997, IVC Group star ts the production of cushion vinyl flooring and develops quickly into an independent powerhouse of flooring solutions.
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COMPANY PRESENTATION 2021
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2004
Dalton, US
We’ve grown into Western Europe’s market leader in residential cushion vinyl flooring.With our brand new distribution centre in Dalton, US, and a dedicated US office, we ser ve the Nor th American markets directly.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2006
Wiltz, LU
In need of spare capacity, we take over a cushion vinyl production site in Wiltz, Luxembourg.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2010
Dalton, GA
IVC US opens the largest and most eco-efficient production plant in Dalton, Georgia, for the production of cushion vinyl. Its emission levels are 250% lower than the industr y norm.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2011
Avelgem, BE Launch of the first fully automated LVT factor y in the EU.The plant in Avelgem, Belgium, star ts its successful on-site waste recycling programme.A new recycling unit processes vinyl waste into new resources. With this investment, IVC Group extends the product porfolio with LVT and introduces the brand Moduleo.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2014 Three wind turbines power our industrial installations in Avelgem.This inexhaustible source of energy supplies over a third of the yearly energy consumption of our factories. The opening of a 20.000 pallet high bay warehouse for LVT guarantees good stock levels & a reliable ser vice.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2015
Wielsbeke, BE We open our second european LVT factor y and recycling unit in Wielsbeke, Belgium. We build the first LVT factor y in Dalton, US. IVC Group becomes par t of Mohawk Industries, the world’s market leader in flooring. IVC Group thereby becomes the sister company of Unilin.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
2019
HISTORY
2017
Avelgem, BE
We expand our site in Avelgem with a third and largest LVT factor y in EU, state-of-the-ar t, making full use of the capacity of our wind turbines. It is also provided with its own recycling unit.
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COMPANY PRESENTATION 2021
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2018
Moeskroen, BE
In Moeskroen, IVC Group’s first carpet tile production plant becomes operational. We build a second LVT factor y in Dalton, US.This makes us the largest LVT producer worldwide, with in total five highly advanced LVT factories.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
HISTORY
2019
Orel, RU
IVC Group opens a new state-of-the-ar t production plant for cushion vinyl in Orel, Russia, the world’s largest vinyl market.
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COMPANY PRESENTATION 2021
2019
2020
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
2019
2020
HISTORY
2019
Waregem, BE We establish our Flooring Development Centre in Waregem, Belgium.The iconic building was renovated to meet the latest energy standards. It’s also the new home for IVC’s commercial, marketing and design depar tments, addressing the need for a coworking space where our people, customers and suppliers can comfor tably discuss and work on projects. The IVC commercial brand is founded.All flooring solutions for the contract market are brought together in this strong branded proposition
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COMPANY PRESENTATION 2021
IVC Group
1997
2004
2006
2010
2011
2014
2015
2017
2018
2019
2020
HISTORY
2020
Avelgem, BE
IVC Group in Avelgem, Belgium, is the Vinyl Technology Centre for all vinyl flooring of Mohawk Industries across the globe.
Conversion of our IVC Group Avelgem headquar ters to include the globalVinyl Technology Centre for Mohawk Industries.
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COMPANY PRESENTATION 2021
IVC Group is characterised by a strong growth strategy and smart investment policy. We have invested strongly in our national and international business park. This way, we have built no less than 8 plants on 3 continents in 10 years’ time. The continued investments reinforce the position of IVC Group within the Mohawk group.
Johan Deburchgrave, President IVC group.
Our mission We bring the benefits of fashionable, affordable and hardworking flooring to as many people as possible as easily as possible, making life easier and more rewarding for our customers, end-users and our employees.We do so sustainably, reliably and accountably.
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COMPANY PRESENTATION 2021
IVC Group FACTS & STATS
OVER 1,800 MEMBERS in the IVC family Capacity of over 180 million m2 of flooring per year
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COMPANY PRESENTATION 2021
The greater part of IVC’s flooring solutions is
100% RECYCLABLE
We’re hopeful to fully close the loop by 2040
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production units in Belgium, Luxembourg, Russia and US
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million m2 stock
IVC Group WE HAVETHE PEOPLETO SERVEYOUR NEEDS 1800
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COMPANY PRESENTATION 2021
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People who walk, play, dance and live on our floors: they are our key drivers. For them, we go the extra mile. Every day.
IVC Group WORLDWIDE
Russia
US
Showrooms Offices Production units
UK
Warehouses Distribution units
Belgium Luxembourg
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COMPANY PRESENTATION 2021
Germany
IVC Group
US
WESTERN EUROPE
Carpet and Rugs LVT/Cushion Vinyl Ceramic Countertops Laminate
WORLDWIDE
RUSSIA
Ceramic LVT/Cushion Vinyl Laminate Carpet Tile
Ceramic Laminate Cushion Vinyl
CANADA Ceramic Rugs and Mats Dist.
Russia
US
Showrooms
MALAYSIA
Offices Production units Warehouses Distribution units
BRAZIL Laminate Ceramic
INDIA UK Belgium Luxembourg
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COMPANY PRESENTATION 2021
Wood
Wood Laminate (JV)
EASTERN EUROPE
NEW ZEALAND
Ceramic Wood
Germany
AUSTRALIA
Carpet Hard Surface Dist. Ceramic
Carpet Hard surface Dist. Ceramic
IVC Group
US
WESTERN EUROPE
Carpet and Rugs LVT/Cushion Vinyl Ceramic Countertops Laminate
WORLDWIDE
RUSSIA
Ceramic LVT/Cushion Vinyl Laminate Carpet Tile
Ceramic Laminate Cushion Vinyl
CANADA Ceramic Rugs and Mats Dist.
Russia
US
Being a par t of Mohawk Industries broadens IVC Group’s global reach – bringing us closer to you, wherever you go.
MALAYSIA BRAZIL
Laminate (JV) Ceramic
INDIA UK Belgium Luxembourg
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COMPANY PRESENTATION 2021
Wood
Wood Laminate (JV)
EASTERN EUROPE
NEW ZEALAND
Ceramic Wood
Germany
AUSTRALIA
Carpet Hard Surface Dist. Ceramic
Carpet Hard surface Dist. Ceramic
IVC Group FACTS & FIGURES 2020 Russia 15%
Rest of the world 23%
Commercial 31%
WHERE WE SELL
Europe 62% 26
COMPANY PRESENTATION 2021
WHO WE SELLTO
Residential 69%
IVC Group OUR PRODUCT PORTFOLIO
RESIDENTIAL
Tradebrands
Carpet tiles
Luxury vinyl tiles
Heterogeneous vinyl
Accessories
Residential Luxury vinyl tiles
Luxury vinyl tiles & cushion vinyl
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COMPANY PRESENTATION 2021
Residential accessories
Residential cushion vinyl (GBR & BE only)
Residential cushion vinyl (Russia only)
IVC COMMERCIAL IVC Commercial is a global player in the design and manufacture of flooring solutions including luxur y vinyl tiles (LVT), carpet tiles and heterogeneous vinyl for use in business, public and private environments. improves the productivity of businesses and the wellbeing of users in spaces innovative and affordable solutions easy to implement designed and made responsibly in Belgium
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COMPANY PRESENTATION 2021
MODULEO Moduleo provides a fresh approach to the luxur y vinyl flooring market.With a diverse range of durable and stylish products, our Moduleo offer wants to empower and inspire people to create a home where they enjoy ever y living space. practical and sustainable solution great design, comfor t and durability ideal for any modern living space Planks & tiles available in a traditional dr yback installation and an easy-to-install click technology system, flex & rigid
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COMPANY PRESENTATION 2021
LEOLINE Leoline’s cushion vinyl rolls are the right choice for on-trend spaces with a comfor table feel. Delivering faithful recreations of nature’s wonderful timeless organic patterns and textures, Leoline adds a unique touch to any interior. the go-to vinyl solution provides warmth and noise reduction affordable, contemporar y, trendy designs easy-care surface
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COMPANY PRESENTATION 2021
XTRAFLOOR Xtrafloor offers a wide range of flooring accessories. We provide a comprehensive solution to all your installation, finishing and maintenance needs. installation tools & maintenance products the right underlay for your flooring high-quality skir ting boards durable profiles
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COMPANY PRESENTATION 2021
Some of our publications
IVC Sustainability White paper
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COMPANY PRESENTATION 2021
Article in Mark Magazine
Award-winning design For all our products, we strive towards the best quality in the most pleasing design. In recent years, IVC Group has won multiple awards recognising our product excellence and outstanding design.
LayRed 55 Our engineered click vinyl solution won the Red Dot Award, the German Design Award and the Iconic Design Award.
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COMPANY PRESENTATION 2021
02 Part of Mohawk Industries
Mohawk Industries Since 2015, IVC Group is par t of Mohawk Industries, the world’s market leader in all things flooring, with a heritage of craftmanship that spans more than 130 years.
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COMPANY PRESENTATION 2021
Mohawk Industries FACTS & FIGURES 2019 Mohawk Industries offers the largest selection of flooring in the industr y.
1st
world largest flooring company
45 acquisitions Since 1992
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COMPANY PRESENTATION 2021
$10 Billion in global sales
170+
countries with sales and operations
41,800+
associates worldwide
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countries with manufacturing facilities
2,500+
25,000+
flooring products
customers worldwide
Mohawk Industries PRODUCTS
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Carpet & carpet tiles
Rugs
Ceramic tiles
Laminate
Cushion vinyl & LVT
Hardwood
COMPANY PRESENTATION 2021
Mohawk Industries INTERNATIONAL OPERATIONS
WESTERN EUROPE
RUSSIA
Ceramic LVT/Cushion Vinyl Laminate Carpet Tile
Ceramic Laminate Cushion Vinyl
CANADA Ceramic Rugs and Mats Dist.
US
Carpet and Rugs LVT/Cushion Vinyl Ceramic Countertops Laminate
MALAYSIA INDIA
BRAZIL Laminate Ceramic
EASTERN EUROPE
NEW ZEALAND
Ceramic Wood
AUSTRALIA
Carpet Hard Surface Dist. Ceramic 38
COMPANY PRESENTATION 2021
Wood
Wood Laminate (JV)
Carpet Hard surface Dist. Ceramic
Mohawk Industries BUSINESS UNITS
Global Ceramic
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COMPANY PRESENTATION 2021
Flooring Nor th America
Flooring rest of the world
Mohawk Industries TURNOVER 2019
Flooring Nor th America 39%
Global Ceramic 36%
Flooring rest of the world 25% 40
COMPANY PRESENTATION 2021
03 Driven by sustainable & wellbeing
Wellbeing OUR END USERS IVC Group believes it’s essential to create products with the future in mind. Responsible enterprising values are our main priority. Like quality and performance, the end user’s needs and wellbeing are a cornerstone of our innovation effor ts. While producing our flooring solutions, we want to make sure that our products suppor t the wellbeing, health & safety of the people who use them.That’s why we not only pay attention to the uniqueness of our designs, but just as much to installation comfor t and the soft underfoot feeling and the silent acoustics that evidently characterises our flooring solutions.
Soft underfoot feeling 42
COMPANY PRESENTATION 2021
&
Optimised acoustic properties
Wellbeing OUR INNOVATION POLICY FOCUSES ON 3 PILLARS
Efficient use of resources life cycle assessment resource efficiency carbon footprint recyclability circularity
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COMPANY PRESENTATION 2021
Increasing performance scratch & stain resistance ease of installation stability fire safety heat insulation
Promoting wellbeing design acoustics indoor air quality maintenance slip proper ties
Responsible use of natural materials When making flooring solutions, we rely on natural resources as much as possible to reduce the environmental impact of our manufacturing processes. From wind to water, from sun to air : we make ever y effor t to find the most sustainable way to use them.
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COMPANY PRESENTATION 2021
Responsible use of natural materials 11 GWh/year = equivalent of 947 tonnes of oil (toe) annual electricity consumption of 3,000 households
3 turbines at Avelgem wind farm 11,000 MWh of renewable electricity ever y year 2.300 KW 2.300 KW 2.300 KW
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COMPANY PRESENTATION 2021
Responsible use of natural materials
Heat exchangers
river water as a secondar y coolant for our Avelgem plant 30% energy efficiency uplift in the production of LVT and HeterogeneousVinyl floors 40% reduction in process water use between 2010 and 2019
Clean river water
Low-energy pumps
(Make less noise)
more
Process cooling water (Closed Loop)
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COMPANY PRESENTATION 2021
Responsible use of natural materials
solar panels at IVC Flooring Development Centre & IVC US
photovoltaic panels Sunny Side Up Luminosity = 3,846 x 1,026 Watts
40% of the FLDC’s total energy requirement
IVC Forklift
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COMPANY PRESENTATION 2021
Responsible use of natural materials Global warming and ozone depletion potential = 0
condenser
free cooling, perfectly safe for the ozone layer no need for heat exchangers or other gadgets
fans
free cooling (natural gravitational circulation)
gas
liquid
40% more energy saving than mechanical cooling
evaporator
NH3 Natural circulation No drive compressor needed Energy savings 40% 48
COMPANY PRESENTATION 2021
Process water
Recycled materials Since 1997, IVC Group has been recycling vinyl waste generated in the manufacture of products.We re-use vinyl scraps and surplus vinyl paste in the production of LVT and HeterogenousVinyl. Recycled content 35% to 50% of our LVT floors are made from recycled PVC IVC carpet tiles feature high-performance yarns with up to 40% recycled polyamide content
Carpet tile recover y ReCover programme takes old carpet tiles out of the waste stream
Wastewater used for cleaning during printing processes we collect, process, purify and recycle the water without any exposure or risk to the outside environment
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COMPANY PRESENTATION 2021
Green fact Each year IVC reclaims on average 20,000 tons of vinyl material in each recycling plant, resulting in approximately 100,000 tons of recycled vinyl material going back into the loop.
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COMPANY PRESENTATION 2021
Our green efforts certified
Energy efficiency
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COMPANY PRESENTATION 2021
Air quality
Green building
Our journey to 2040 Through the combination of a sustainable approach and advanced product innovation, we strive to be an industr y leader in eco-friendly flooring. Alongside the actions we’ve already taken to reduce our environmental impact, the IVC Journey 2040 is made of bold targets for the production of carpet tiles, LVT and heterogeneous vinyl that will help us to achieve a better future. We also know that true sustainability is not just how we make products and so we are setting key goals for our cultural and ethical development.
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COMPANY PRESENTATION 2021
“The first and main focus of our strategy is achieving zero impact in the full value chain.”
5 long-term targets Zero impact in the full value chain elimination of waste no harmful emissions 100% renewable energy in processes and transport
100% circularity re-designing products use of new and reusable materials and renewable sources 100% closed loop
Innovations leadership exploring new technologies and materials development for smart solutions, contributing to the quality of life open to diverse knowledge network for collaboration with suppliers, customers, institutions
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COMPANY PRESENTATION 2021
The easiest company to do business with from product to service best quality and certified sustainable products explore new competitive business models
Awareness and engagement engage and inspire those we do business with training and developing talents local communities involvement
More info? More info? Consult our website or let our team guide you!
WWW.IVCGROUP.COM
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COMPANY PRESENTATION 2021
I V C IVC G RO U P, F O UFOUNDATIONS N DAT I O N S F OFOR R T HTHE E F UFUTURE. TURE GROUP,
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COMPANY PRESENTATION 2021