COMPANY PROFILE
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INTRODUCTION The company is one of the oldest valve manufacturer in Italy. Since 1950 design and manufacture were concentrated on lubricated plug valves in standard and inverted pressure-balanced designs. For 40 years the company operated successfully improving its skills and capabilities, up to the beginning of the „90s when the company was liquidated due to market changes and the growing attention of the owners to forgings and ball valves production. In 1998 the activity found a new beginning with the name “La Valvomeccanica S.p.A.”, incorporated in Solbiate Olona (VA) as a public limited company specialized in small and medium ball valves. In the same year, “RMT Valves s.r.l.” was established in Voghera (PV), as a trading company supplying service to major worldwide Engineering & Construction companies for all types of on-off valves: ball, gate, globe, check, butterfly and plug. In 2008 the good collaboration between the two companies led to the merger of the two companies into “RMT Valvomeccanica s.r.l.”. RMT VALVOMECCANICA is included in the GIVA group, an Italian group founded by Mr. Antonio Vienna in 1962 in Northern Italy, which performed in 2008 a turnover exceeding 650 Million Euro. Actually the group includes steel mills, such as Italfond, and important forge masters, such as Forgiatura A.Vienna, which can supply big forgings up to 120 tons and shell rings up to 8 meters in diameter, in a wide range of materials. Supported by the international experience and the innovation of the group, in the last years the company improved products quality and customers satisfaction. Moreover RMT Valvomeccanica has risen to the top of the market thanks to its competitiveness and the capacity to adapt to the continuous evolutions occurring within the market itself.
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The factory and headquarter of the company are located in the town of Solbiate Olona, just North of Milan in the very heart of the Italian and European valve industry, at a short driving distance from most of the main sub suppliers of raw materials and components. Solbiate Olona is easy to get to from from the two main airports of Malpensa and Linate. Moreover RMT Valvomeccanica is active worldwide through an organized net of sales offices, agents and distributors, in order to offer swift assistance and on-site technical support for all customers.
PRODUCT RANGE RMT VALVOMECCANICA s.r.l. is present in the small and big sized ball valve market, dedicated to the design and manufacture of ball valves in a multiplicity of materials: carbon and stainless steels, duplex and super duplex, as well as inconel and incoloy. Our valves are currently employed worldwide in many applications such as oil & gas, chemical, petrochemical, naval, pharmaceutical, power, offshore etc.
FLOATING BALL VALVE – FSE TYPE Two pieces split bolted body side entry floating ball valves ASME class 150-300-600900-1500-2500 flanged butt welding or hub ended (on request), anti-blow out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to API 6D, ASME B 16.34, PED and BS 6755.
Size range From ½” to 6” full and reduced bore Suitable for Std. service Cryogenic service High temperature service Be operable with every actuation 3
TRUNNION SIDE ENTRY BALL VALVE – TSE TYPE Two & three pieces split bolted body side entry trunnion mounted ball valves ASME class 150-300-600-9001500-2500 / API 2000 to 10000 flanged or hub ended (on request), anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D.
Size range From 2” to 60”
TRUNNION TOP ENTRY BALL VALVE – TTE TYPE One piece cast body construction, top entry trunnion mounted ball valves ASME class 150-300-600-900-1500-2500 flanged, butt welding or hub ended (on request), forged bonnet - bolted, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 56”
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TRUNNION FULLY WELDED BALL VALVE –TSW TYPE Two & three pieces welded body construction, trunnion mounted ball valves ASME class 150-300600-900 butt welding or hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D/ASME VIII Div. 1 & 2
Size range From 2” to 60” available also for Floating Ball Valves
CRYOGENIC BALL VALVE – CRYO TYPE Two & three pieces split bolted body side entry floating & trunnion mounted ball valves ASME class 150-300-600-900-15002500 flanged or hub ended (on request), anti-blow-out stem, antistatic device, vapour spacer, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 6364/ASME B 16.34/API 6D
Size range From 1/2” to 30” – Tested down to -196°C TRUNNION DOUBLE BLOCK & BLEED – TDBB TYPE Two & three pieces bolted UNIBODY construction with TWO balls, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 24” DBB type available also for Floating Ball Valves 5
SUBSEA BALL VALVE ––TSS TYPE Two & three pieces body construction, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device , soft & metal seated, triple stem seals, double body seals, ADDITIONAL SEALS FOR SUBSEA APPLICATION, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 60” COMPACT VALVE – TSC TYPE Bolted body construction, trunnion mounted side entry ball valves, REDUCED FACE-TO-FACE DIMENSIONS to meet customer requirements. ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to ASME B 16.34/API 6D
Size range From 2” to 24” HIPPS VALVE – HIGH INTEGRITY PRESSURE PROTECTION SYSTEM Bolted body construction, trunnion mounted side entry ball valves, , API class 5.000 & 10.000 flanged, hub ended, anti-blow-out stem, antistatic device, soft & metal seated, triple stem seals, double body seals, fire-safe design, special care for TSO SEALING and REDUCED OPERATING TIME. Valves certified SIL 3, designed for Systems classified up to SIL 4.
Size range From 2” to 24” APPLICABLE SPECIFICATIONS API 6D – 6A ASME VIII API 598 BS 5351 BS 6755 ASME B 16.5
ASME B16.34 ASME B16.25 ASME B16.10 MSS – SP - 6 NACE MR-01-75 API 6FA – API 607
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DELIVERY TIMES Standard machined valve components and spare parts are stocked and shelved in our warehouse. Deliveries are therefore reduced to a minimum and in many cases we are able to satisfy deliveries within a matter of days for most of our standard products.
Main components available in stock - Approval of drawings not required 1 to 4 working weeks
Main components not available in stock - Approval of drawings not required 6 to 10 working weeks
In case of drawing approval please increase above deliveries by number of weeks required for drawing approval. PRODUCTION FROM 12” TO 20”: 150 PCS PER MONTH FROM 24” TO 52”: 120 PCS PER MONTH
Average Delivery Time in working weeks Material Type
ASTM
FORGINGS
MANUAL & BAR STEM VALVES
Carbon Steel
A105N
4 ww
12 ÷ 18 ww
Low Temp.CS
LF2 - LF3
4 ww
12 ÷ 18 ww
Stainless Steel
F304 - F316 – F6A
4 ww
12 ÷ 18 ww
Duplex
F51
4 ww
12 ÷ 18 ww
SuperDuplex
F53 - F55
6 ww
20 ÷ 22 ww
6Mo
F44
6 ww
20 ÷ 22 ww
Inconel
625 - 718
6 ww
20 ÷ 22 ww
Incoloy
825
6 ww
20 ÷ 22 ww
ACTUATED VALVES depending on actuator supplier depending on actuator supplier depending on actuator supplier depending on actuator supplier depending on actuator supplier depending on actuator supplier depending on actuator supplier depending on actuator supplier
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SPECIAL DELIVERIES
2006 - SHELL SARAWAK Project F6 Trunnion Side Entry Ball Valve Size 32” rating 900# material A105 & F51
Delivered in 16 working weeks
2010 - NEXEN PETROLEUM Project BUZZARD FIELD DEVELOPMENT Trunnion Side Entry Ball Valve Size 18x16” rating 150# material FULL F55 gear operated
Delivered in 5 working weeks
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CERTIFICATIONS -
UNI EN ISO 9001:2008 – TŰV Italia Srl CE MARK – TŰV Italia Srl API MONOGRAM – American Petroleum Institute SIL 3 – IEC 61508:2000 Functional Safety Management System ATEX certificate 94/9/CE – DNV Modulo Uno GOST R certificate
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LAYOUT AND UTILITIES
General Overview Raw Material Area
1.500 m2
Warehouse
940 m2
Cutting Area
130 m2
Machining Area
270 m2
Assembling Area
250 m2
Testing & Marking
510 m2
Expediting Area
360 m2
Office Area
1.750 m2
Free Shop Expans.
7.000 m2
Total covered area
14.200 m2
Total area
25.400 m2 10
PROCESS EQUIPMENT Lifting 1 x 40 tons Overhead Crane (indoor) 1 x 30 tons Overhead Crane (indoor) 3 x 20 tons Overhead Crane (2 indoor + 1 outdoor) 1 x 5 tons Overhead Crane (indoor) 4 x 2 tons Wall Jib Cranes (assembling area) 3 x electric rechargeable Forklifts (2,5 tons LINDE + 4,8 tons LINDE + 12 tons KAREER) 6 x manual transpallets max 2500 kgs 4 x electric transpallets max 1400 kgs
Machining Vertical Lathe 300 x 1500 mm Vertical Lathe 400 x 1800 mm CNC Boring Machine 2x Automatic Cutting Machines max Ø 360mm 1 x Manual parallel lathe H 300 x 1500mm 1 x Manual cutting machine max Ø 60mm 2 x Vertical drilling machines 1 x Radial drilling machine 3 x Grinding machines 1 x Ball polishing machine 1 x Press for seat insert
RMT VM – Automatic cutting machines max. Ø 360mm
HYDRAULIC TORQUE WRENCHES manufacturer: MAPP TOOLS
Assembling 4 x benches for small valves assembly 2 x equipped areas for big valves assembly Hydraulic Torque Wrenches HPU Hydraulic Power Unit Air Compressors Junction Box
QTY 2 2 5 3 2
BODIES LDF2 LDF4 LDF8 LDF15 LDF30
QTY 4 4 7 5 3
RINGS mm 36-41-46-55 50-65-70 60-75-80-90 96-100-117 127-135
Nm from 256 646 1293 2415 4683
Nm to 2134 5386 10772 20122 39024
Nm from 209 602 1157 1957 3174 4364
Nm to 2092 5540 11118 19174 27299 41893
manufacturer: PROTEC QTY 1 1 2 2 1 1
BODIES QD2 QD4 QD8 QD14 QD20 QD30
3 PUMP UNITS
QTY 2 3 7 3 1 1
RINGS mm 46-56 51-65-75 60-65-70-80-89-95 98-117 117 137
up to 60 l and 700 bar
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TESTING EQUIPMENT Material Tests (carried out on site): MPI - Magnetic Particle Test (MAGISCOPE 3000 CCA silver yoke) DYP - Dye Penetrant Examination UT - Ultrasonic Test (KRAUTKRAMER) PMI - Positive Material Identification (Spectrometer NITON Analyzer XL2 800) Hardness Test
Valve Tests 2 x Pneumatic & Hydraulic Test Benches ( ½” to 10”) [one with threaded ends] 1 x Pneumatic & Hydraulic Test Bench ( 6” to 24” ) 1 x Pneumatic & Hydraulic Test Bench ( 6” to 36” ) 1 x Pneumatic & Hydraulic Test Bench (16” - 48” ) bigger sizes are tested using blind counter flanges
Pressure gauges max 2000 bar Plug Test gauges up to 48” Cryogenic test equipment (bath up to 12” valves) Fugitive emission test equipment (Helium Mass Spectrometer & Vacuum tester ESA) Bunker for valve gas testing up to 36” 600lbs (28” API 15000)
RMT VM – Bunker for Gas Testing
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Torque verification equipment ALKITRONIC & Dynamometric Wrenches max 30.000 Nm Flow meter ASA for Pneumatic Test (for metal to metal valves)
INSTRUMENTS: Roughness tester MITUTOYO Measuring 3D machine CAM2 Altimeter TESA Comparator MITUTOYO Alesameter MAHR Micrometer MITUTOYO X-RAY view box 50000 Cd/mq SEMAT Temperature Recorder YOKOGAWA Dualscope for painting max 2000 Âľm FISCHER
Tests carried out by sister companies: Ultrasonic test PMI Corrosion test RX Radiographic Test Mechanical and chemical tests DYE Liquid Penetrant MPI Magnetic Particle Laboratory examination
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Marking, Packing & Shipping CNC Marking machine (low stress) Electric & Pneumatic tools for Packing 1 x 40 tons bridge crane 1 x 1500 kgs max balance 1 x 10 kgs balance
SUPPORTING SERVICES RMT Electronic Data System consist of the following HW:
1 Application Server 1 File Server (METODO) 1 File Server (DNS) 1 File Server / APPL.SVR. (Pro-Engineering CAD) 2 Networks Access Storage (for daily backup) 2 main Hub-Switch 1 Gbit/s 4 secondary Hub-Switch 100 Mbit/s 3 Access point for wireless comunication 40 network PC 6 A3/A4 Copier - Scanner - Fax simile (multi-task) 4 color laser printer A4 for higher number of copies an ink jet colour printer for larger format A3 an ink jet colour printer A4 format only Analog Switchboard hub configured by 16 external lines and 22 extension a router ADSL for Internet access (1 Mb band guarantee) a firewall cisco
following SW: Operating System Windows XP, Windows Vista, Windows 7 A simultaneously accessible network EDP System for 20 workstations METODO 4 licenses of Pro-Engineer CAD program 1 license of Tell CAD program 4+4 PDM LINK other program able to realise informative data flow show in the manual and procedure and following internet connections:
internet website www.rmtvalvomeccanica.com main E-mail: info@rmtvalvomeccanica.com
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GIVA GROUP The GIVA Group (Gruppo Industriale Vienna Antonio), with two steel mills and five forge masters located in various parts of Northern Italy, today holds the National record for the volume of annual output. Experience and innovation are the particular qualities which best identify the group‟s companies, which are leaders in the sectors in which they operate.
- STEEL MILLS PRODUCTION CAPACITY TONS PER YEAR: 60.000 tons
Nunki Steel Production of Carbon Steel ingots: 1 ingot max 80 tons each 90 minutes
Italfond Italfond S.p.A. manufactures forged ingots and bars made of Stainless Steel and Special Alloys, and currently ranks among the world‟s most technologically advanced steel mills. Stainless Steel & exotic materials bars and ingots up to 21.500 kg 30 tons electric arc furnace, AOD converter and automatic plant for handling ferroalloys and scrap VAR equipment for re-melting machine Hydraulic presses + manipulators Rotary forging machine (the largest in Italy) Remote controlled heating furnaces Heat treatment furnaces & cooling tanks up to 80 tons gross weight Lathes & automatic peelers for bars up to 18” diam. 2 automatic grinding machines
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RAW MATERIALS CARBON STEELS ASTM A105N ASTM A350 LF2 ASTM A350 LF3 [-101° IMPACT TESTED] AISI 4140 F60 STAINLESS STEELS ASTM A 182 F304 ASTM A 182 F6 ASTM A 182 F316 ASTM A 182 F317 ASTM A 182 F316L ASTM A 182 F316TI ASTM A 182 F316LN ASTM A 182 F321 ASTM A 182 F347 A564 GR. 630 (UNS S17400), 17-4-PH A479 XM19 (NITRONIC 50)
DUPLEX STAINLESS STEELS ASTM A 182 F51 (UNS S31803) SUPER DUPLEX STAINLESS STEELS ASTM A 182 F53 (UNS S32750) ASTM A 182 F55 (UNS S39276) 6 MO ASTM A 182 F44 (UNS S31254) NICKEL ALLOYS INCOLOY 825 (UNS N8825) INCOLOY 625 (UNS N6625) INCONEL 718 (UNS N07718 B637 GR718) INCONEL X 750 (UNS S07750 B637 GR688)
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- FORGE MASTERS PRODUCTION CAPACITY TONS PER YEAR: 200.000 tons FORGING PRODUCTION RELEVANT TO VALVE MARKET: BODIES, CLOSURES, BALLS: FROM 56” TO 60”, 5 PCS PER WEEK Example: week 41,2008 – Produced in 5 days 60 balls 56” 600lbs in LF2
Forgiatura A.Vienna Forgiatura A.Vienna operates in the heavy rolling and forging sector and is the largest company in GIVA Group. Thanks to the continual technological investments, the company today stands out due to its production capacity for large size forgings, both heavy-rolled and open-die-forged products. In 2007 Forgiatura A.Vienna became the leader in its field for the quantity and quality of production of shell rings for major petrolchemical projects.
PRODUCTION: Forgings up to 120.000 Kgs Rings up to 9.000 mm in diameter Maximum length: 12 m EQUIPMENT: 10.000 - 6.000 and 3.500 tons presses CALAM 2000 rolling machine Wagner rolling mill Manipulators up to 90 tons Pre-forging furnaces Cutting edge rolling technology is used to turn out items weighing up to 120 metric tons max diameter 9.000 mm with height up to 3.000 mm. Heat treatment furnaces - salts - baths Up to mm 8000 x 12000 x 3500 h up to 1100°C
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La Forgia di Bollate Production range: forging weight 100 to 18.000 kgs max. length bars/shafts 8.000 mm max. Ø discs 2.200 mm Ring lamination range: max. Ø 2.500 mm max. height 550 mm max. weight 2.500 kgs
Forges 3.500 tons oil-pressure press 5.000 tons hydraulic press 6 manipulators up to 45-ton vertical lathes horizontal lathes milling machines CNC machining centres
Nuova OFAR 6,000 Tons Press 80 Tons manipulator 50 Tons integrated manipulator 2,500 Tons Press 20 Tons manipulator 20 Tons integrated manipulator Vertical saw cutting Max. height 2,000 mm Max. width 2,000mm Horizontal saw cutting Max. length 6,000 mm Max. width 2,000mm
Heat Treatment equipments Products up to 80 tons Maximum length: 22m
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