test by Jay Artest

ISSUE 73

US $3.00

LT40 CUTS FOUR MILLION BOARD FEET

Peaceful Place – Zhiwa Ling REBUILDING CHURCH AND LIVES

Mission Mill A SPECIAL UPDATE

Bridge Building WHAT YOU NEED TO KNOW

Emerald Ash Borer THE COUNTDOWN BEGINS

Wood-Mizer – 25 Years

SUMMER 2006

From the CEO

Summer 2006 Contents 8180 W. 10th Street • Indianapolis, IN 46214

Welcome to the 73rd issue of The Wood-Mizer Way. This year is starting out to be our most successful year ever…and we owe that to every one of our customers. We never take our success for granted and because of that I want to join all of our more than 600 worldwide owner/employees in thanking you for being a part of the Wood-Mizer family. This issue of “The Way” has a more international flair than most of our prior issues. I have just returned from an International Dealers meeting in Kolo, Poland where I had the privilege of meeting dealers from Western, Eastern, and Central Europe, as well as agents from Russia and India. Additional dealers in Asia, Australia, Africa, Canada, Mexico, Central America, and South America give our company access to almost every country in the world. In our travels, we have found that cultures, applications for the mills, languages, faiths, politics and backgrounds vary in every country. Despite these differences, you will see through some of the articles in this issue that our customers around the world share a common passion for the Wood-Mizer sawmill. The cover story will take you to a country that many of you (including myself) have never heard about or could pinpoint on a map. This small country, Bhutan, in Southern Asia is a place that few of us in the West will every see…but an LT40 found its way there along with a woodworker from Montana to do something extraordinary. In a country that doesn’t even have one lumber yard, over four million board feet of lumber was cut on a manual LT40 to build the massive project shown in the article. I congratulate Bruce Tollefson and the crew of local sawyers, woodworkers, and laborers on an amazing accomplishment. You will also find a story about an LT300 owner in England that uses his mill to produce pallet lumber for one of the largest steel companies in Europe. David Holden, owner of an LT300, shares his unique application. He also shares an almost universal trait of mill owners in most of the countries outside of the US…running a mill as a business. While Wood-Mizer mills are primarily known in the States as portable mills powered by gas or diesel engines, the vast majority of Wood-Mizers sold in Europe are stationary mills, with electric motors, and often run as industrial machines that operate every day of the week on multiple shifts. In addition to the international stories, you will also find a number of articles about projects right here at home, service tips to help you run successfully, and information on the latest products we have to offer. I hope and pray that each of you will have a safe and productive cutting season. One of the keys to our success through the years has been to operate a little differently than other companies. Yes, Wood-Mizer is growing every year, but we always want to treat each customer like we did when we sold our first mills nearly 25 years ago. Even with tens of thousand of owners around the world, if we are doing our jobs well, we want you to feel like you are our only customer, and a close friend, each time we interact. If you don’t, let us know.

EDITOR Deanna Bunten, 317.808.0849

ART DIRECTORS Warren Miller Jason Myers Chad Sanders Carla Shroyer

CONTRIBUTING WRITERS Deanna Bunten Dan Cassens Brian Hind Forestry Forum Guy Johnson Melissa Moore Ralph Rice

PHONE 317.271.1542 1.800.553.0182

Features 6

Mission Mill

ReSharp

Bridge Building

Peaceful Place

Meet Mike Eichenberger, Customer Service Representative

Common Ground

Wood-Mizer – 25 Years

Setworks for the E430 Edger

Forestry Forum

EMAIL dbunten@woodmizer.com

MAIL

Departments 4

Wood-Mizer Newsbriefs

Wood-Wizer

Wood-Mizer World

Blade Corner

include a daytime phone number, if available.

Kid’s Page

LETTERS TO THE EDITOR

And I Quote...

Customer Service Corner

1 Million Board Foot Club

the property of Wood-Mizer.

100,000 Board Foot Club

For mill service, contact Customer Service at 1.800.525.8100.

Location Map

8180 West 10th Street Indianapolis, IN 46214-2400

REPRINTS AND PERMISSIONS Reprints are available at a nominal charge to customers. Contact Wood-Mizer for pricing. You must have permission before reproducing any material from The Wood-Mizer Way, 8180 West 10th Street, Indianapolis, IN 46214-2400. Please

The editor of The Wood-Mizer Way welcomes your tips, stories and comments. Direct all comments and suggestions regarding any aspect of the publication to dbunten@woodmizer.com or the address shown. Please understand, due to the high volume of mail received, we may not be able to respond personally to each letter. We reserve the right to edit submissions. All submissions become

Bridge Building 9

Peaceful Place 18

CommonGround

SUBSCRIPTION CHANGES mmoore@woodmizer.com

Thanks for being part of the Wood-Mizer family.

Jeff Laskowski, CEO Wood-Mizer Products, Inc.

The Wood-Mizer Way • Summer 2006

Cover photo: Zhiwa Ling

We are interested in your sawmill success stories. Please submit stories and photos to dbunten@woodmizer.com or mail to: Wood-Mizer Products, Inc. Deanna Bunten 8180 W. 10th Street, Indianapolis, Indiana, 46214.

Greg Kunkler Junction City, OH

www.woodmizer.com

Wood-MizerNewsbriefs

Wood-Mizer Time This past spring, the entire state of Indiana joined 48 other states in observing Daylight Saving Time. Unfortunately, telling time in Indiana remains somewhat bewildering since 18 counties now observed Central Daylight Time and the remaining 74 counties of Indiana observe Eastern Daylight Time. So, what time is it at Wood-Mizer headquarters?

Wood-Mizer is on Eastern Daylight Time observing Daylight Savings.

Sawmill Safety As the company that strives to offer the safest portable sawmill in the industry, Wood-Mizer Canada was approached by the Ontario Forestry Safe Workplace Association to partner with them on a project to promote sawmill safety. Representatives from the OFSWA traveled to the Wood-Mizer office in Manilla, Ontario, to photograph and document safety features of Wood-Mizer sawmills. The two organizations focused on proper operating procedures, maintenance, personal protective equipment and safety resource material that sawyers should use. The association, which promotes OFSWA and Wood-Mizer eliminating workplace injuries and illnesses promote Sawmill Safety through various training and information programs, will use the photos and documentation to produce a multimedia product on their website to heighten safety awareness in sawmilling and in the operation of all machinery.

e-magazine From the moment Wood-Mizer was founded, communicating with our customers has been a top priority. That is why you will find The Wood-Mizer Way available on our website. Having the magazine online is our way of making sure you can always access the current issue. You will also find back issues for the last two years. To find the magazine, go to www.woodmizer.com, click on the Inside Wood-Mizer section, and look for The Wood-Mizer Way link.

The CANT Hook That CAN If you haven’t tried Wood-Mizer’s LogRite™ cant hooks, you are missing out on a great tool. The handles are made of aluminum and we offer the most popular sizes. These hooks catch and give you more leverage and torque. Check out what these Wood-Mizer owners have to say: “I really do like it…It bites good, hooks good, and you don’t have to sharpen it much. I like the handle and the way the hook is made.” Darrell Drake LT70

“It is the BEST cant hook I have ever used. I have used several old-style cant hooks and this one is far superior. I have two now and put my old wooden ones away. It’s great!”

Industry News According to the U.S. Forest Products Annual Market Review and Prospects, 2002 – 2006, the United States continues to play an important role in world forest product markets and there is currently a large forest resource and high production and consumption of wood products. Thin-kerf sawmilling professionals can benefit from research performed at the Forest Products Laboratory (www.fpl.fs.fed.us) by Forest Service professionals. Whether you process a few hundred or 100,000 board feet per week, FPL publications can be invaluable in determining price, adjusting product mix, and in assessing future opportunity. The FPL’s Review, published each January, analyzes recent events for their impacts on the forest products industry then uses that information to address near term prospects for the trade. Major findings in the 2002 – 2006 edition include:

Economic Prospects: Fair strength in 2006 as the housing sector remains strong and the U.S. Gulf Coast begins to see rebuilding take place. Nearly every industry sector from sawn hard and softwoods to manufactured lumbers is expected to see at least some growth.

Policy Initiatives:

• Forest

certification initiatives promoted by the private sector are beginning to take hold in the marketplace so the various certification programs available to land and mill owners are described. In just three years (1999 – 2002) certified lands in the U.S. have risen from 17% of all timber holdings to 30%.

• Economic

globalization has had, “…a permeating influence” on the U.S. economy. Industrial sectors have trailed other sectors in recovering from 2001’s recession. Structural change, especially consolidation and downsizing, have significantly impacted the industry.

• Barriers

to trade and market access issues continue to trouble the industry. Some issues have been resolved while others continue to reduce opportunity.

In Sum: A strong domestic economy with strong housing demand continuing should overcome the negative impact of trade restrictions and globalization. Overall, the industry is seeing modest growth.

Willie Steele LT40 Super Hydraulic

Wood-Mizer Opens 2 New ASC’s

It’s Hot

Wood-Mizer is continuing to grow and bring sales and parts centers service closer to you with our Authorized Sales Centers. Our newest locations are MS030 30” Cant Hook

$85.95

Summer hats are back by popular demand! These cool hats come in orange or black and are available online or by calling Customer Service.

The Wood-Mizer Way • Summer 2006

1.800.525.8100

Wood-Mizer’s ReSharp Service provides you with the same quality blade performance as on our original Sawmills. Our rigorous standards used in ReSharp program are the same stringent standard used daily in our manufacturing.

Antoine, New Brunswick in Canada. Check out our Wood-Mizer map on page 35 to pinpoint where these new facilities are located. Our next issue will have

$5.75 plus shipping and handling C205 (orange) C210 (black) Wood-Mizer Customer Service

in Perkinston, Mississippi and another located in St.

Spend More Time Sawing and Less Time Sharpening Blades

highlights of their Grand Opening Celebrations. CH048 48” Cant Hook

$89.95

CH060 60” Cant Hook

$99.95

Mississippi 601.928.3022 Canada-East/NB 506.525.1007

1.800.244.4600

See Our Sawmills... Up Close Ask for our FREE 32-page All Products catalog. LT15 Sawmill draws a crowd in Papua New Guinea village

Each sawmill is explained in depth.

Mission Mill By Marilyn Brock

Traveling sawmill used in construction of village church and medical clinic

An LT15 sawmill can be shipped anywhere in the world. See pages 14-15 for special savings.

A strip of airfield carved out of a jungle in the Ap Ma Village in Papua New Guinea, served as the landing strip for a (Wood-Mizer) sawmill, purchased with donations from churches in America. Arriving in the village last year, the (LT15) sawmill was uncrated and set up for a village-wide demonstration. Following the test in Ap Ma, the sawmill was transported to a neighboring village by canoe. Jesse Pryor, 29 year-old head of Outreach International in Papua New Guinea and former resident of Martinsville, Indiana, taught the villagers how to operate the sawmill and mill the lumber from Ironwood trees, the most durable building material which is abundant in this region. Pryor negotiated a deal with the village to harvest the trees and use the lumber to rebuild the Ap Ma church and make major repairs to the missionary quarters. He also needed lumber to construct a new medical clinic. Pryor and the villagers cut down and milled twice as many logs as he needed, giving half the finished lumber to the village that owned the trees. The boards and the sawmill were transported back to the Ap Ma village by canoe when the work was completed.

The Wood-Mizer Way • Summer 2006

Pryor was born and raised in Papua New Guinea, and knows firsthand the everyday struggles the people face. The missionary and his family returned to the United States in October to await the birth of their third child. While here, Pryor also purchased a Massey Ferguson 1533 4WD tractor from John Shoffner, which will be flown to Papua New Guinea and make the last leg of its journey by canoe to the village. The tractor will also help with the construction of the new buildings and keep the landing strip clear from the growth of underbrush. “The airstrip is our lifeline to the outside,” explained Pryor. “If someone is ill, or we need to evacuate in a hurry, the runway is our only way out.” Pryor and his wife Karie, and children, Naleh, Elijah and Judah, are awaiting a visa for their newborn son so they can return to their work in New Guinea.

Check these unique sawmill options • Accuset • LubeMizer • AutoClutch • Debarker • LaserSight • Log Deck Package • Board Returns • Operator Seat • Hydraulic Log Loading Arm Kit (for LT40 manual sawmill)

Sawmill Accessories • Shingle and Lapsider • ReSaw Attachment • Lathe-Mizer • Sawmill Covers • Cant Hooks • Board Outfeed Table • Bed Extensions Also available are other products to add value to your wood. • Edgers • Kilns • Blades • Moulders

ALSO

Check out our upcoming show schedule on pg. 34 or online so you can see first-hand the 2006 lineup of the Wood-Mizer sawmills.

This story was reprinted with permission from the Saturday April 8, 2006, issue of Reporter-Times published for Martinsville, Indiana. WMW606C

Safety! It’s a High Priority at Wood-Mizer We stress the importance of safety in the operation of your mill and other equipment. Our full-day training program is provided for all our mills with the exception of the LT10 and the LT15, which have complete manuals and DVD’s on operation and safety. Warning messages are posted throughout our equipment to do exactly that: WARN. Pictured are some typical labels that appear at various locations on Wood-Mizer mills and equipment. Maybe now is a good time to review the safety decals on your mill! Also consult your Wood-Mizer owner’s manual prior to operating any of our products. If your Safety Decals are worn or damaged, Wood-Mizer will provide you a FREE replacement set for your mill. Call customer service to order. We want to keep you safe!

Super Star Athletes There are a few lumber sport athletes that stand out in their field of competition and Wood-Mizer is proud to be one of their sponsors. You can meet our team on the WoodMizer website, but here is a quick look: Mike Slingerland: Also known as “Mr. Wood-Mizer”, Mike is one of the top overall Timber Sports competitors in America today. He is a physical therapist from North Carolina.

NEW! Jenny Atkinson: Currently ranked first in the world in log rolling and fourth in the world in boom running. Jenny is a third grade teacher from Minnesota.

Jenny Atkinson

Mike Slingerland

The Wood-Mizer Way • Summer 2006

Andy & Erica Schreiner (Not in pictured): Top competing crosscut team, Andy and Erica have set world records in cutting various species. This Jack and Jill team is from New York. Help us cheer on our Wood-Mizer sponsored athletes!

Bridge Building By: Deanna Bunten Editor, The Wood-Mizer Way

For those of you who have been following our articles about the Bridgeton Covered Bridge rebuilding efforts, the project is right on schedule. This summer is an exciting time for the Indiana community as the new bridge takes shape; symbolizing the rebirth of the town’s namesake. The Bridgeton Bridge project is a coming-together type project that we see our Wood-Mizer owners get involved with so often. The cooperative effort came about when the 137-year-old bridge was reduced to just burned timbers in 2005 at the hands of an arsonist. The community banned together and decided not to let the tragedy be the end of the story. After months of meetings, planning, fundraising, and organizing, the official beginning kicked-off on January 12, 2006. The event was emotional with individuals sharing

stories about how they remembered crying last year on that cold April morning and how this day brought tears of joy. When a replica of a timber frame bridge was raised into the air, everyone knew there was one, ultimate goal. As with any major undertaking, there is a step-by-step process and everyone has a role to play. Three Wood-Mizer owners agreed to help from day one. Dan Collum and Don Price, both LT40 Super Hydraulic owners, and Terry Rooksberry, LT40 Hydraulic owner, set up near the site of the burned bridge and sawed the 80,000 board feet of lumber needed to reconstruct the 245-foot long bridge. The crew cut mostly Popular which will make up the majority of the bridge with Oak being used for the floor boards. The longest beams were nearly 45’ long and required a bed extension which we were honored to loan for the project. I had the privilege of delivering our donated blades on a spring afternoon to the sawing site and watching the three “LTs” at work. It was an impressive and smooth set up. The orange sawmills were lined up and with the help of many volunteers, logs were loaded and lumber was cut, sorted, and stacked. Some of the timbers were hauled

The Passion Continues

Top: Three Wood-Mizer sawmill owners cut 80,000 board feet to rebuild bridge. Above: Sawmilling effort was a community affair. Left: Terry Rooksberry cut multiple boards from cant.

Bridgeton Brid Sawyers U ge General P se urpose – 10 degr ee Blades

...Continued on page 26

Wood-Wizer

Emerald Ash Borer Dan Cassens is a professor of Forest Products in the Department of Forestry and Natural Resources at Purdue University in Lafayette, Indiana. In one way or another, he has been handling wood and or trees every day for the last 40 years. He attributes an increase in his knowledge about wood from operating his Wood Mizer LT40. Dan can be reached at dcassens@gte.net.

Top: Emerald Ash Borer is bright, metallic green with a round belly and flat back. Above: S-Shaped tunnels are formed under the bark which may be loose.

Use a e re 9 Deg r Blade z -Mi e Wood for h ng As Cutti

The emerald ash borer is an invasive insect which kills all species and trees of North American Ash. Portions of Michigan, Ohio, Indiana and Ontario, Canada are now quarantined because of the insect. Its spread will continue and given present information, one of our most important specie groups will be devastated and millions of board feet of timber wasted. The most damage has occurred in the Detroit, Michigan and Winsor, Ontario area. The insect probably arrived in this area from Asia on crating material about 10 years ago but wasn’t reported until 2002. The adult beetle is slender, elongate and about ¼ to ½ inches long. Color varies, but adults are usually bronze or golden green overall with darker metallic emerald green wing covers. The top of the abdomen under the wings is metallic purplish red and can be seen when the wings are spread. The larvae reach a length of about 1 to 1-1/4 inches, are white to cream colored and dorso ventrally flattened. The larvae make Sshaped galleries in the cambial region. The galleries are packed with fine, sawdust-like frass. Individual galleries often extend for ¾ to 1-1/4 inches in length. When the young adults emerge, they leave a D-shaped exit hole. The larvae girdle the tree. Early emerald ash borer attacks can be difficult to detect. However, woodpeckers tend to attack infested trees in the early stage. After the first year, D-shaped exit holes are present in the bark and S-shaped galleries from larval feeding should be present directly beneath the

bark. Because of the girdling effect, wilting of foliage begins at the top of the tree and the tree canopy thins. After 2 years, about 30 to 50% of the canopy is dead and after 3-4 years, the entire tree is dead. Epicormic shoots may develop on the trunk of the tree, often at the margin of live and dead tissue. Dense root sprouting occurs after the tree dies. Ash trees of all sizes, both healthy and stressed, are killed. On its own, the beetle is reported to spread about ½ mile per year. Unfortunately, consumers and home owners routinely move ash products with bark attached such as nursery stock, firewood, logs, and lumber long distances, spreading emerald ash borer far from its initial location in the Detroit area. The movement of firewood is now considered the primary cause of the rapid spread of the insect. To help control the spread, area quarantines are implemented where the insect is confirmed, restricting the movement of ash products and implementing specific guidelines for its movement in the form of compliance agreements. It is beyond the scope of this article to describe the quarantine but information can be found by searching online

INCREASE PRODUCTIVITY OVER 30%

28-HP fuel-injected gas engine means more power for heavy-duty tasks.

Save an additional CUSTOM ER 2 LO

26-HP Diesel Engine Available Our first sawmill came to life with a clear-cut goal: produce finished lumber right off the mill. And while our mills do a great job of cutting wood, we wanted to make a machine dedicated entirely to edging lumber. That’s how our Twin Blade

TWIN BLADE

EDGER SPECIFICATIONS

Edger was born. Its 28-HP gas engine packs amazing power for a major boost in production. You’ll be able to edge boards from 3" (7.6cm) to 15" (38.1cm) wide. One blade stays in place and you move the other

Width of Passage Maximum Board Thickness Blade Size

24.75" (62.9cm) 2" (5cm) .165" x 14" x 18 tooth

3 Power Options Part no. EG28 • 28-HP gas engine Part no. ED26 • 26-HP diesel engine Part no. EE15 • 15-HP electric motor (3-phase) One fixed and one moveable blade edge both sides of your board in one pass, saving you time!

with a lever to adjust the cutting width. Rough, bark-edged boards go in one side, the other! And this edger is so easy to use – it won’t feel like work at all! The WoodMizer Twin Blade Edger is the answer to getting the faster operation and increased

Saw Diameter

14" (35.6cm)

Maximum Machine Length

20' 5" (6.3m)

Maximum Machine Width

69.5" (1.77m)

Maximum Machine Height

47" (1.2m)

production you’ve always wanted.

Feed Speed

Optional Trailer Package

No. of Driven Bottom Rollers

No. of Hold Down Rollers

Trailer package includes: axle, rims, tires, fenders, adjustable outriggers, wiring harness, running/turning/stop lights, retractable trailer hitch with 2" (5cm) ball

D-Shaped exit holes are present after the first year.

ALL WO OD-MIZE R OWNE RS

YALTY D Call for c ISCOUN urrent S T. ALE pric and tota ing l savings !

and square, clean-edged boards come out

...Continued on page 12 10

GET THE EDGE ON PROFITS!

coupler assembly, and safety chains.

Outfeed Table Infeed Table Machine Weight

Part no. EGTR

A simple manual dial lets you accurately choose the size of lumber you want to produce.

60-80 FPM (18-24m/min)

10' (3.05m) 6' 5" (1.96m) 2260 lbs. (1025kg)

1.800.553.0182 In Canada 1.877.866.0667 www.woodmizer.com

The Wood-Mizer Way • Summer 2006 WMW1205E

Wood-MizerWorld

The

...Emerald Ash Borer continued from page 12

Top: On its own, The Emerald Ash Borer can spread 1/2 mile per year. Human activity is linked to widespread infestation. Above: The larvae feed on the inner bark, disrupting the tree’s ability to move water and nutrients.

using the terms: emerald ash borer, province or state, quarantine. In general, material can be utilized within the quarantined area but movement of the material outside of the area is regulated and appropriate authorities should be consulted. Wood Mizer mills are ideal for processing this material within the immediate location of where it is found. Research has now shown that ash trees can be chemically treated to prevent or slow death from attack by emerald ash borer. Imidacloprid or acephate has been shown to be effective. Since a yearly treatment is required, careful consideration should be given to whether treatment should be initiated or the tree should be replaced. Ash, particularly white ash, is one of our most important and useful species. It has a coarse grain pattern like oak, is dense with fast grown stock being very dense, is strong and shock resistant, and bends wells for curved parts. It has been used for furniture, cabinets, flooring, millwork, handle stock (particularly for long handles), and used in bending and athletic equipment such baseball bats. Ash has a white sapwood which is generally preferred and a light brown sometimes mottled heartwood. Large heartwood zones are associated with large older trees and trees under stress. The white color and the amount of sapwood in trees dying a slow death from whatever cause could very likely be jeopardized. The initial moisture content is low and the wood dries easily. Black ash is anatomically different, less dense and the only species that can be separated from the others once cut into lumber. Ash in the north and Appalachian region is now one of the lowest valued species, comparable to yellow poplar and basswood. Ash lumber prices have been under pressure due to the abundant supply of oak combined with the increased supply of ash logs being sold in the north. The Weekly Hardwood Review reports that today’s ash lumber prices are only half of what they were in 1991. It is doubtful if the situation will improve as foresters and others are recommending that all merchantable

The Wood-Mizer Way • Summer 2006

ash be removed during a timber harvest if the emerald ash borer is a threat. Ash is not resistant to wood decay; wood quality deteriorates rapidly once the tree is dead. Dead trees will not provide the white sapwood preferred by many buyers. Storage of ash lumber presents problems, as well. During the drying process, sticker shadows easily develop. Processing fresh logs and rapid drying will help to reduce sticker shadow and other types of stains. Do not leave the lumber in the air drying yard any longer than necessary as prolonged air drying reduces lumber quality regardless of species. Ash lumber is also subject to powder post beetle damage during storage. If damage is detected, the wood can be fumigated or placed back in the dry kiln as long as temperatures uniformly exceed at least 135oF for an extended period. Specific recommendations can be found in the USDA Dry Kiln Operators Manual. It is hard to envision a hardwood forest without various ash species but unfortunately this has already become a reality in some areas and more are developing. In the long run, science may help solve the problem. Scientists and staff at the Hardwood Tree Improvement and Regeneration Center (HTIRC) at Purdue University are working on several projects concerning the emerald ash borer. HTIRC is part of a large collaborative effort in Michigan to collect and store ash seed for future deployment of ash seedlings and to conserve genetic diversity of ash so this diversity is not lost during the first wave of insect attack. In another effort, since there is no known resistance to the invading insect, HTIRC is screening proprietary proteins that are known to be effective against various kinds of insects. Two proteins have shown promise in initial tests. Once verified, genes for these proteins will be inserted into ash to provide resistance to the borer. Experimental techniques are being developed whereby ash can be modified with these genes. Once resistant trees are developed, they will be used in a comprehensive program to slow or halt the spread of the insect. Website Resources: http://www.agriculture.purdue.edu/fnr/ woodresearch/ under “Useful Info”. http://www.michigan.gov/mda/0,1607,7-1251568_2390_18298---,00.html under “Useful Info”.

World of Pallets By: Brian Hind International Public Relations

Anglo-Dutch steel giant, Corus, has improved efficiency and cost for the thousands of wooden pallets they use to transport flat, rolled steel around Europe. The change-for-the-better came when the company responded favourably to a rolling mill operator’s offer to set up his own pallet making operation. David Holden presented them with a calculation of costs and deliveries which was difficult to refuse. Not only was it a good deal, outsourcing the pallet manufacturing allowed Corus to sharply focus on their core business of quality steel production. So in 1996, David, an ex-Royal Marine, established his firm in a nearby lock-up garage; equipping himself with a second-hand cross cut saw and a generator. Very quickly, by working long and arduous hours, he reached a level of 400 pallets a week. Delighted with their cost savings and supplier, Corus awarded David the contract to supply more of its rolling mills with much needed pallets. Similar delight on David’s part was tempered by the exhausting nature of the now growing pallet operation. He and his wife Lesley, co-owner of the firm, took a hard look at it all. To reduce the very long hours they decided to reorganise and relocate their operation and invest in specialised equipment. Over the next 10 years, Holden Pallets Ltd. grew to supply five Corus mills; providing 75% of the company’s pallets. The key to this expansion was a new timber processing layout with an LT300 system at its core.

Quantum Leap

The LT300 thin-kerf, industrial bandsaw, in itself, represents a quantum leap for Holden Pallets; headquartered in England’s North

www.woodmizer.com

Country. Furthermore, it is complemented by a log loader, incline conveyor and transfer deck, and a six-head MultiHead resaw. To increase production further, an edger is stationed nearby and is always busy. Also, a smaller band sawmill, known as the LT20, has been added. This unit is similar to the domestic LT28. (Note: Some model specifications vary for the European market.) Many factors played a role in choosing a complete system from AWMV; including price. David’s investment for all the timber processing equipment was £106,000 sterling which he explains is about one-quarter of the price for setting up a traditional sawmill operation in Great Britain to do the same job. Equally impressive is the sawmill’s performance. Although quality cut lumber is not a prime objective in pallet manufacturing, David has received compliments from Corus on the quality of the sawn timbers. While that praise means a lot to him and speaks highly of his sawmill, he is quick to comment on the thin-kerf technology. “However, of more importance to our operation is the thin kerf technology, which produces less sawdust and consequently more cut wood. In effect, it permits price values very different from traditional sawmilling charges.”

LT300 Takes the Pain Out of Anglo-Dutch Steel Group’s Pallet Production

The Process

Holden takes delivery of logs at his 1.5 acre site and positions them next to either the LT300 industrial sawmill, operated from a remote station, or the small LT20 which is used for small, extra runs of pallets. Once learned, Holden operators say with the LT300 it is simple to perform cutting and handling operations with joy sticks and with the Setworks which quickly and accurately positions the cutting head to the right depth

Top: An LT300 is the heart of Holden Pallets operation. Above: David Holden’s company supplies pallets to European steel giant.

...Continued on page 16 13

g† n i nc a Fin able Avail

LT70 Performance and Savings You Dream About...

62 HP CAT Diesel Power

on LT15-LT70 models and edgers

Saw Up to 800 Board Feet Per Hour 2

LT70HDD62-RX Sawmill Package Shown Includes: 4-Cylinder, WaterCooled, 62 HP Turbo-Charged Caterpillar Diesel Engine (Upgrade from 51 HP Cat Engine), Movable Remote Station (Accuset Setworks and AutoClutch Included), Heavy-Duty Trailer Package w/Brakes, Full High-Speed Hydraulic Log Handling (Loading Arms, Log Clamp, Roller Toeboards, Vertical Side Supports, Bi-directional Chain Log Turner), Debarker, Direct Drive Power Feed, High-Speed Power Up/Down, Powered Blade Guide Arm, Board Return with built-in Board Outfeed Table, Air Bag Blade Tension, Stainless Steel Bed Sleeves, Lube-Mizer System. (Bold items are popular options included in this particular package. All other items are standard.) Offer good June 1 - August 31, 2006

AS LOW

Performance Specifications Log Capacity1 36" dia. x 20' 2" Log Handling Hydraulic Load, Level, Clamp, Chain Turner Feed System 12V electric (3/4 hp) Operator Location Walk, Ride, or Movable Remote Station

INSTANT REBATE SAVINGS on all Wood-Mizer Portable Sawmills! LT40HDD51 LT40HDG28 LT40G28 LT28G18 LT15G15 LT10G7

$50,407

Wood-Mizer Instant Rebate Accessory Savings (DB70) Summer Savings Package Price

NOW Through August 31, 2006

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d-Miz

Save earnOwners Ad Custom ditional 2 % er Loya lty

SAVE $3,843

$1,023 LOW

All Woo

LT70HDD62-RX CAT is a registered trademark of Caterpillar Inc. U.S. Prices and specifications subject to change without notice and cannot be used in combination with any other offer. Sample packages represent our most popular combinations. Call for custom engine/option package and quote. 1 Bed Extensions are available on most models to extend cutting lengths. Call for details. LT15 mills offer 6'8" bed extension lengths, LT10 offers 7' bed extension lengths, and have no practical limit to maximum overall length. 2 Production/Hr figures represent an average expected range based on experienced operators cutting average sized logs. Due to many variables actual production figures will vary. Call for more details. † Estimated payments shown are based on 10.9% interest, 15% down for 48 months. LT15 requires $1,500 down for 24 months. Interest rates will vary based on credit history.

8180 West 10th Street Indianapolis, IN 46214-2400 Pay to the Order of

DATE

Wood-Mizer Products, Inc.

6/1 - 8/31/06

$ 3,643*

Sum of

Customer Signature

MEMO Please PRINT Your Name

062006070 620062006 70

www.woodmizer.com

* Wood-Mizer Instant Rebate checks are valid only on specific models indicated and have no cash value. Limit one check per customer. Check must accompany new mill order along with customer deposit and can not be used in combination with any other offer.

BLADECORNER

...The World of Pallets continued from page 13 for pre-set pattern cutting. They now get 13 to 16m3 daily and the saw runs for eight or nine hours if tea breaks are included. The LT20 breaks down the logs into slabs and cants which are manhandled to the incline conveyor. The LT300 fires the slabs and cants directly on to the inclined conveyor and transfer deck and then to the six-head MultiHead where they are sawn into 92x52mm struts or to the edger which does likewise. The sawn component are subsequently placed on a jig, assembled into pallets and loaded for delivery to various Corus sites. The process from log to loaded-wagon-of-pallets is achieved in one, continual process.

se Increation! c e 11. Produ on pag d See a

Looking Forward

Above: A Twin-Blade Edger boosts production at Holden Pallets. Right: The process from log to loaded trailer is efficient and smooth.

In England, David has five satellite operations. They receive some sawn timber from the main location in Darwen, but also cut some themselves on cross cut saws and assemble them on the various Corus sites, each of which tailors its pallets to local requirements. Nationwide, Holden Pallets employs 23 people. During 2005, Holden Pallets averaged 20-25m3 of pallet wood a day for Corus.

Which Blade Should You Use? Chartering new territory, it is the first application of the LT300 band sawmill in Great Britain and even in Western Europe. David wants to stay in or around Darwen where he was born and bred and from where his father also went to work at the Walker Steel Mill. That doesn’t mean his business is done growing, though. David anticipates expanding even further in 2006 when Holden Pallets expects to turn over £1.25m sterling, which includes income from a new Corus site on England’s Northeast coast. It will expand the business by almost one third, but David is confident that they have the right equipment for the growth.

PROJECT SPECIALIST

ATTACHMENT

Fits all Wood-Mizer sawmill models* Convert small logs that would otherwise end up in the firewood pile into a NEW SOURCE of ENJOYMENT, INCOME and PROFITS!

List Price $2,195

NOW $1,995

†

Fur Custom

niture

ets

Play S

hairs

and C Table

Circle

Hexagon

NEW!

* Excludes the LT10 ** New LatheEX now available to extend length up to 12’4”. † Price in U.S. Dollars, subject to change without notice.

Landscape Octagon

Square

Triangular

LatheEX Four Foot EXTEN AvailaSbION le! **

Three factors should be considered when determining your blade choice: 1. Hook Angle — The hook angle (how far the tooth leans forward) should be chosen based on the type of wood you are cutting. Softwoods require higher hook angles (10-13 degree). Hard, frozen, or knotty woods require lower hook angles (4-10 degree). The 10degree hook angle is a good allpurpose profile recommended for most sawing applications. 2. Blade Thickness — Thicker blades provide faster feed rates and better cutting performance but require higher horsepower. Thicker blades also perform better in difficult sawing conditions such as knotty, frozen, dry, or extremely hard material. Thinner blades provide longer flex life and are recommended for sawmills with lower horsepower or where production (high feed rates) is not a primary factor in your application. 3. Blade Width — As with blade thickness, blade width provides faster feed rates and increased cutting performance, but also requires more horsepower. If maintained properly, wider blades can also be resharpened more often, resulting in more production during the life of the blade. Narrow blades perform better on low-horsepower sawmills and in some difficult sawing conditions.

Wood-Mizer Industrial Blades U.S. Price List Wood-Mizer DoubleHard Blades use a high-quality, hard steel alloy and the teeth are induction-hardened to stay sharper longer and can be resharpened multiple times.

MultiHead Resaw Blade Pricing—DoubleHard Part No. Hook Angle Description

B 175 205 10 B 274 205 9 10 B 275 205 10

Blades/ Box

.035X 1 1/4 X 205 .042 X 1 X 205 .042 X 1 1/4 X 205

15 15 15

SPECIAL SINGLE BLADE Box Price COST

$299 $268 $353

60+ Blade Price

$19.93 $16.94 $17.87 $15.19 $23.53 $20.00

Sawmill Blade Pricing—DoubleHard Part No. Hook Angle Description

B B B B B B B B B B B B

275 275 375 375 376 376 475 475 476 476 576 576

158 184 158 4 9 184 4 9 158 4 9 184 4 9 158 4 9 184 4 9 158 4 184 4 158 184

10 10 10 10 10 13 10 13 10 10 10 13 10 13 10 13 10 13

.042 .042 .045 .045 .045 .045 .055 .055 .055 .055 .050 .050

X X X X X X X X X X X X

1 1 1 1 1 1 1 1 1 1 1 1

1/4 1/4 1/4 1/4 1/2 1/2 1/4 1/4 1/2 1/2 1/2 1/2

X X X X X X X X X X X X

Blades/ Current PRICE Box PER BOX

158 184 158 184 158 184 158 184 158 184 158 184

15 15 15 15 10 10 10 10 10 10 10 10

$286 $331 $299 $339 $233 $264 $248 $283 $282 $314 $253 $291

SINGLE BLADE

60+ Blade Price

$19.07 $22.07 $19.93 $22.60 $23.30 $26.40 $24.80 $28.30 $28.20 $31.40 $25.30 $29.10

$16.21 $18.76 $16.94 $19.21 $19.81 $22.44 $21.08 $24.06 $23.97 $26.69 $21.51 $24.74

LT70 and LT300 use the 184” length. Please note: Wood-Mizer blades can be ordered in any length.

Wood-Mizer SilverTip Blades are made with a higher carbon content designed to meet the needs of the resaw industry and are a lower-cost alternative for sawmills. MultiHead Resaw Blade Pricing—SilverTip Part No. Hook Angle Description

B 27574 205 10 .042 X 1 1/4 X 205 B 15474 205 12 .035 X 1 X 205

Blades/ Current PRICE Box PER BOX

15 15

$289 $181

SINGLE BLADE

60+ Blade Price

$19.27 $16.38 $12.07 $12.07

Sawmill Blade Pricing—SilverTip Part No. Hook Angle Description

B 274 205 9 10 .042 X 1 X 205 B 27574 158 10 .042 X 1 1/4 X 158 B 656 205 12 .038 X 1 1/8 X 205

Blades/ Current PRICE Box PER BOX

15 15 15

$268 $231 $188

SINGLE BLADE

60+ Blade Price

$17.87 $15.19 $15.40 $13.09 $12.53 $12.53

Note: Prices listed are for domestic (U.S.) customers only. Please call 1.800.553.0182 and ask for our international sales department for international pricing information. Please call 1.877.866.0667 in Canada.

Interested in trying a new profile? For the months of August and September, you can buy single blades at the boxed price plus shipping. 17

WMW706LM

Peaceful Place There is a small, hidden place in Southern

Asia called Bhutan. It is a quiet place that values happiness and peacefulness with soaring snowcapped peaks, alpine meadows and densely forested hills and ravines abounding in exotic flora and fauna. While it might sound like it could be right out your backyard, Bhutan has kept to itself for hundreds of years. Bhutan is one of the most isolated nations in the world; foreign influences and tourism are heavily regulated by the government to preserve its culture. That seclusion did not stop a Wood-Mizer sawmill from making its trek to the ancient country.

The Wood-Mizer Way â&#x20AC;˘ Summer 2006

Above: Bhutanese construction workers became master Wood-Mizer sawyers. Right: Zhiwa Ling during construction. Below: Grand lobby features stunning woodwork.

The Wood-Mizer LT40 was transported to Bhutan chiefly to aid in construction projects. Initially the Druk Sherrig Company used the mill which served the company well for several years as they worked on commercial projects. In 2002, Yangphel Construction purchased the Wood-Mizer sawmill from Druk Sherrig to build a prestigious, multibuilding hotel. Yangphel is a diverse business; prominent in construction and tourism: an unusual combination in other parts of the world but not in Bhutan. The company is owned by a charismatic business developer/tourism entrepreneur – and former archery champion – Ugyen Rinzin. The 36-year-old works with officials to open the doors of the kingdom a little at a time; promoting tours while adhering to Bhutan’s restrictive travel policy. Mr. Rinzin knew the operator of a travel company in Montana. When he advanced the idea that he wanted to build a hotel for travelers to Bhutan, word got around in Montana that something spectacular would be developed - forever bridging the two worlds. Local woodworker, Bruce Tollefson, expressed an interest. “I like to travel and my passion is with wood so I thought this was a wonderful opportunity to do both,” explained Bruce. Bruce’s reputation for being an expert craftsman and his eagerness to work on the project got back to the right people and he was hired. One of Bruce’s responsibilities was to train Bhutanese construction workers on using a WoodMizer sawmill. Working around wood the majority of his life, Bruce was familiar with the “famous sawmills” but had never owned or operated

The Wood-Mizer Way • Summer 2006

one himself. He learned to use a Wood-Mizer in about 30 minutes while still at home, and then took his knowledge to the mountain kingdom where he showed key members of the team how to operate the LT40. “I have nothing but good things to say about the Wood-Mizer. I was able to learn how to operate the machine quickly and then train others in a completely different world. They picked it up quite well,” recalls Bruce. Bruce, along with others from Montana, would travel to Bhutan at different times and stay a few weeks to several months to guide a crew of Bhutanese craftspeople in the construction of the majestic hotel complex. Thinking back to his first couple of visits, Bruce recalls after he left the crew to run the Wood-Mizer on their own, they were proficient sawyers. When he returned six months later, he “couldn’t keep up” with them. Since the hotel grabs a foothold on uneven terrain along the Paro River, the mill’s portability was a critical aspect. It was transported to the rocky site in 2002 and cut logs and dimensional lumber for 18 hours each day, seven days a week for nearly three years. The manual mill handled all sizes of logs with the average for this project being 20-24 inches in diameter. Mr. Rinzin estimates 4,200,000 board feet of wood was cut for the massive undertaking. As further testament to the amount of lumber produced, Bruce puts forth, “There is no lumber yard in Bhutan, so every piece of wood used in the project has to come through that Wood-Mizer.” The LT40’s versatility in cutting logs and dimensional lumber comes to the forefront considering it cut and trimmed

lumber for all of the interior framing, Most travelers will stay in one of 40 flooring and trim work. In addition, all the units in eight buildings as part of the hotel windows and doors, including their wooden complex. Four three-story buildings house frames and casings, are built on the site, as six units each, and four two-story buildings are the striking, decorative beams. contain four living units. The Montana group managed logistics In an international building project of purchasing, procuring and shipping the such as this, Bruce says, “A lot of things equipment used yearare critical to it and around on the project. Wood-Mizer had a “We set up a wellhuge role. The mill “I have nothing but good things equipped woodworking is a great product to say about the Wood-Mizer. shop to process the and does a great job. I was able to learn how to operate Wood-Mizer lumber Wood-Mizer was also with planers, shapers, there with service and the machine quickly and then joiners, table saws parts when we needed train others in a completely and accessory tools. something.” Such different world...” Everything was built deliveries included – Bruce Tollefson completely by hand,” Wood-Mizer Blades says Bruce. which Bruce ordered The new hotel, well in advance and Zhiwa Ling (meaning peaceful place), is commends Wood-Mizer for flawless delivery a major step forward into the world for to Bhutan. Bhutan. Located on 13 acres, the main As a flower opens to the world, Bhutan building is three stories with conference is slowly welcoming visitors. The new hotel, facilities, two different restaurants and three opened in October 2005, serves as a good entry royal suites,” says Bruce. The royal suites and exit point for mountain climbers, trekkers, compare favorably with those in five-star business people and politicians. Tour groups hotels – with two bedrooms, a main living have already booked the hotel for their first room and kitchenette in each. The suites and last night’s stays as part of their 8-to-10 day host affluent business people, politicians itineraries in Bhutan. In between, the travelers and others attracted by Bhutan’s emerging may sleep in villages and outdoors, but their business profile and natural beauty. trips will begin and end in luxury.

Below: Bhutan Hotel, Zhiwa Ling, includes 1 Main Building and 8 other units. More than 4 million board feet of lumber was required for the project.

Meet

Mike Eichenberger,

Customer Service Representative Mike Eichenberger

Knowledgeable and Thorough… “Mike Ike” Offers His Expertise

Getting to know Mike Eichenberger is an easy thing to do. He is friendly, welcomes conversation and has a warm sense of humor. This edition of The Wood-Mizer Way will give you more insight into the man affectionately known as: Mike Ike. Mike has been with Wood-Mizer for more than 20 years. He joined the company on Friday, September 13, 1985 after working for both UPS and Pepsi Co. Working hard comes naturally for Mike. He started out at Wood-Mizer as a drill press operator and then moved to small assembly. After small assembly, he assumed the role of assembling vacuum kilns until he was moved to Customer Service where he has been ever since. The time spent with assembling the VK (vacuum kiln) models made Mike a natural for his “Kiln Expert” status within the Customer Service department. Mike has been married to the girl of his dreams, Shelia, for 26 years. He is the father of two; one daughter and one son. Their family was blessed with a precious granddaughter in 2002 making Mike a Grandfather. Mike lights up when he talks about her saying, “She’s the apple of my eye.” When asked about Mike Eichenberger, the Customer Service Manager, Jim Brown, replied, “Mike has been an asset to WoodMizer from the moment he was hired. He has a great attitude and puts 100% into everything he does. Mike has a broad range of knowledge that he brings to the department. He is our kiln specialist, proficient in all of the orange product line,

The Wood-Mizer Way • Summer 2006

as well as the MetalMizer, moulders and the Blade Maintenance equipment. We are thankful for his 20+ years of dedication.” The best thing for Mike about working at Wood-Mizer is the great people and great benefits. “Being in one-on-one contact with the customers and assisting them in their efforts of making a better life for their families makes me feel blessed.” said Mike. When asked about his most treasured times while working at Wood-Mizer, Mike commented, “Having traveled as a technician for so many years, I have a lot of fond memories. Even though I find myself sometimes tired of being away from home, when I come back I feel so good about having helped people achieve the dreams and goals they thought they could never reach. I feel I have shared the blessings God has given to me.” Mike’s skill at troubleshooting every piece of Wood-Mizer equipment is so valuable that most of his time is spent on the phone. As one of the Service Department’s “Phone Warriors” he is sorely missed on the occasions when he travels abroad. Mike’s most recent trip was to South America to assist with specialized training. If it’s Mike you need to reach, just enter extension 1601 – but be prepared to leave a message or wait. Surrounded by manuals and resources to help him serve, Mike takes his complete time with each and every customer that he has on the phone. There is no rushing the service that Mike gives...thank goodness he has a skilled group of customer service representatives to help.

ProfessionalCut When the Country Club of Indianapolis needed to clear some trees to make their prestigious golf course more turf-friendly, they contacted their long-time, lawn mower partner, Lastec; knowing their parent company Wood-Mizer would have the right machine for the job. After 15 minutes of on-site training and demonstrating, Construction Foreman, Rich Brabeck, was up and sawing. His immediate reaction was exhilaration because using the LT40 Hydraulic sawmill was going to help them do their part in recycling 100-year old trees back into the course and save their members “absolutely thousands of dollars.” Golf Course Superintendent, Mike Seaton, and his team had a plan for the trees they had to take down to improve the course which included an outdoor cold storage building for equipment and some furniture pieces for the clubhouse. “We do a lot of our own work as a way to save money and with this sawmill we are saving even more than we imagined…. it’s unreal,” commented Rich who did the majority of the sawing. Woodworking projects are not new to the grounds maintenance team. Rich explains, “Every golf course has to deal with trees; either cutting them down or taking care of those that fall. This machine produces resources we can use to improve our course. It’s awesome.”

Previously for projects that required wood, the men would purchase the lumber from local lumberyards and use their onsite woodshop. While Rich has taken care of golf courses most of his life, he discovered his passion for wood as a young man when he worked alongside an experienced carpenter. Rich explains that this project allowed him to combine his two loves. “It was rewarding taking our own trees and converting them into boards and then into a finished piece that beautifies our facility.” The structure is open-air on one side and was completely built during their off-season with material from the WoodMizer with the exception of the roof and structural posts. With their available Pine trees, the crew produced siding and used the scrapes for mulch beds. As the course continues their grounds maintenance efforts and more trees become available, they intend to add onto the structure and finish it so it resembles a horse barn with stalls for equipment. That long term goal will have to wait at least for awhile since the team is busy cutting grass and using one of their other favorite pieces of equipment: The Lastec Articulator mower.

A Wood-Mizer Sawmill and Articulator Mower Work Together

Top: Prestigious Golf Course used Wood-Mizer sawmill to build wood storage facility. Above: Wood-Mizer sawmill cuts lumber for storage facility.

Money Making Idea: A good way to grow your business is to visit your area golf courses and offer your custom cutting services.

www.woodmizer.com

Business Best 2007

Remember to Enter

25 Years The Countdown Begins

Time to try Something New?

Wood-Mizer will celebrate 25 years in the sawmill industry in 2007. Plans are already underway to make it a memorable year for

Don’t forget to enter the Wood-Mizer Business Best contest if you run a successful sawing operation with a WoodMizer sawmill as its cornerstone. This is your chance to be recognized for achieving greater independence by using your sawmill and inspire others with your success story.

our company and customers.

The complete rules and entry form were available in Issue #72 of The Wood-Mizer Way which published in Spring 2006. They are also available on line at www.woodmizer.com.

mills used hand cranks to move the head

There is no question that we have seen tremendous change during our years in the business. Change not only in the industry, but in our company as well. Our first and early power feeds had multiple belt

Entries must be postmarked by October 1, 2006.

drives and mechanical drum switches with

We look forward to receiving your entries!

winches to load logs. Now, remote stations, computerized controls and hydraulics are common-place among our mill line up. It won’t stop there, either. We will continue to

Fine Woodworking While the Personal Best contest is Wood-Mizer’s way of showcasing the amazing things sawyers build with wood sawn on their mill, it is always great to see one of our customers and their project featured in a prestigious magazine. Here is what the June/July issue of Fine Woodworking ran in their Readers Gallery… Andrew Pits Heathsville, VA

Every time bad weather brings down a tree on his property, Pitts fires up his Wood-Mizer LT15 sawmill and gets busy cutting the logs into lumber for use in his furniture. This simple entry table (15 in. deep by 24 in. wide by 30 in. tall) is one of many examples built from that lumber. For the carcase, Pitts selected prime pieces of cherry, quartersawn red oak, and white oak, and he carved the walnut pulls from a log in his firewood pile. The finish is shellac. 24

The Wood-Mizer Way • Summer 2006

invest more than a million dollars a year on improving our product so you can count on seeing new things from Wood-Mizer. One thing that hasn’t changed over the years is our commitment to customers and their loyalty in return. Many of you will remember being a part of our 20th anniversary event and how it was such a special day. With our 25th milestone we are going to have more than just one special day. Our year-long celebration will bring events closer to you and feature education, entertainment and camaraderie. More information will come about

You’ve been doing things just like you always have. But it’s just not been working. Log prices are high, lumber prices are low, and profits seem to be a thing of the past. Maybe it’s time to try something new. The AWMV LT300 system can cut your labor costs, maintenance costs, energy costs,

our 25th Anniversary Tour and we are

and log procurement, while raising your yields — for a surprisingly low price.

excited about celebrating this milestone in

Call today to see how we can help solve your production needs.

our company with you.

2006©Wood-Mizer Products, Inc.

WMW706-300

• MultiHead Resaw • E430 Board Edger • Material Handling

AWMV.com

Forestry Forum

...Bridge Building continued from page 9 by flat-bed trailer to a timber framing beamery to be notched while others remained at the site for the construction team to prepare for assembly. From the moment we arrived, there was no mistaking that the project was a community affair. A school bus of honor students stopped by as part of their field trip chaperoned by Jim Meece, a Parke County Commission, school teacher, and a key member of the bridge team. In addition, passing cars paused to watch for a while and take a few pictures. I even got to see a volunteer Wood-Mizer owner whom I met on my very first writing assignment for WoodMizer. Even though two years had passed since I met him at a fundraising event he and his wife host at their home every year for 4H, Bob Chastain’s familiar face greeted me with a smile as I walked up. Our reunion was brief because there was work to be done, but I know you can all relate to how the sawmill brings people together. The work is continuing this summer and the Bur Arch designed bridge is being built on the site previously used for the sawmills and log yard. A crane will transport the massive structures across the road and place them over the Big Raccoon River. The completion is scheduled to coincide with the 50th Covered Bridge Festival which begins in October and is the annual fall festival that draws thousands of people to celebrate the bridges. In the United States, Indiana has the third highest number of covered bridges with Parke County hosting the most in one county. It is my pleasure to be working with such an amazing group of people whose passion for a bridge is infectious. Their commitment and volunteerism is admirable and I look forward to giving you the next update on this inspirational project.

Add To Your Production Capabilities

By: Forestry Forum Members - Gary Warden, Tom Cadenhead and Jeff Brokaw This story was a collaborative effort written by Gary, Tom, and Jeff. They are each Wood-Mizer sawmill owners and have a strong presence on the Forestry Forum.

Below: Volunteers gather to help saw bridge timbers.

The new SHR single head from AWMV is a great utility resaw, perfect for remanufacturing boards or cants. Use it for reclaiming edged slabs into finished products such as grade lumber, pallet stringers and decking. Resaw lumber for fencing, flooring blanks, furniture parts, tapered lap siding, moulder blanks and more. The SHR is available in both single phase and three phase power. Call today for more details. WMW706SHR ©2006 Wood-Mizer Products, Inc.

The Wood-Mizer Way • Summer 2006

AWMV.com

Did you know there is a place on the information super highway where you can park for a while, sit at a virtual coffee table and converse with people with a like mind and interest in forestry? That place is the Forestry Forum. If you have never heard of the Forestry Forum, you might wonder what we talk about. The answer to that question is: everything. Members share stories and insight ranging from woodlot management to harvesting, milling, and drying, and even making things from forest products. Jeff Brokaw, Wood-Mizer LT30 owner, founded the Forestry Forum as a sideline to his web-based Timberbuyers Network site. Within four years, the Forum took on a life of its own and left Jeff scrambling for more virtual space. At that time, Jeff was personally supporting the Forum until Wood-Mizer recognized the site’s value and stepped forward as a sponsor. Today, Jeff keeps the Forum non-commercial and unbiased, but owes its sponsorship structure to Wood-Mizer, the very first sponsor. As of April 2006, there are over 3,100 members of the Forestry Forum and growing by and average of almost 4 members each day. These members have posted over 269,000 posts within 18,000+ different topics. Forestry Forum members come from all over North America and the world and include men, women and young people. While there is diversity in our members and knowledge level, everyone has something to contribute. Wood-Mizer sawyers will find the Forum has a large network of fellow Wood-Mizer sawmill owners. There are thousands of posts by these owners on

all kinds of topics relating specifically to the manufacturer’s mills and its uses. Forum members with Wood-Mizer mills own everything from the compact LT15 to the LT300 high production mills. Their experience speaks for itself as many familiar user names such as Tom, Arkansawyer, woodbowl, custom sawyer, and Bibbyman, are members of WoodMizer’s Million Board Foot Club and their real names can be found on the wall by the coffee pot in Indianapolis. Wood-Mizer owners will also appreciate the “Find a Forester-Sawmill” service where someone looking for a forester or sawyer can search by area services provided. Members, as well as guests, can register their services on this directory. To become a member, all that is required is a simple and free registration. You don’t have to worry about pop-ups, mailers, or SPAM and you can keep your email address confidential. The Forum is family-friendly and rated G with moderators that keep it that way. While guests are always welcome on the site, being a member has its privileges. Not only can members post questions, make replies and send private emails to each other, but other resourceful sections of the website are accessible. There is a Tool Box that contains calculators for the forester, logger or miller; a Knowledge Base with a collection of useful information; and the popular Commerce Section where members can post items for sale or wanted, notice of services, or job opportunities. You can also use the Shows, Events and Places to Meet and the Calendar to plan your next industry trip. So grab a cup of coffee and join us as a member or a guest. Let us know you read about it in The Wood-Mizer Way and remember you’re always welcome at the Forestry Forum. www.forestryforum.com.

Friends Gather Online; Sharing Sawing Stories and More

Top: Forestry Forum members gathered at industry tradeshow. Above: Forestry Forum members/Wood-Mizer owners sign special trunk slab for keepsake.

www.woodmizer.com

AND I QUOTE...

Find It! See if you can find the answers to the questions below somewhere in this issue of the Wood-Mizer Way. Good luck!

Help the log make its way to the sawmill by coloring a path through the arrows below.

Family

1. True or False. Wood-Mizer is on Eastern Daylight Time. 2. How many offices does Wood-Mizer have in Canada?

frolic

3. What’s the most you can currently save on a Wood-Mizer LT70 sawmill package? 4. Which state has more people in the 100,000 Board Foot Club... Michigan or New York?

Did you know that you can tell the age of a tree by counting the rings of its trunk? The tree to the right is 4 years old.

How old are each of these trunks?

E Tree Trunk Answers: A. 4

“

When my Amish friends have a large or sometimes tedious job to do, they often get together on a Saturday and share the work. They call this get together a “frolic.” The men gather early in the morning and the work commences. The women come together to provide a noon meal. All day long, everyone visits and shares the day with family and friends. The fellowship is wonderful; as once again they prove that many hands make light work. I have had the privilege and good fortune to be included in several frolics. It is always a fun day filled with great food, good conversation and lots of good natured teasing. The work accomplished during a frolic is amazing. I used my Amish friend’s example and invited all of our children, who live close enough, to help put siding on our new machinery shed. The kids, at first, thought I was crazy, but they’re used to my crazy ideas. I built the machinery shed last fall. Time was of the essence as winter closed in on us so I used conventional materials for framework; knowing I would side it with lumber sawn on my Wood-Mizer. As the sun broke though the early morning April sky, I hustled around to get everything ready before all my help arrived. My wife was busy in the kitchen preparing to feed a small army of loggers and carpenters.

The children and their spouses arrived. They had grandchildren and covered dishes in tow. The girls headed for the kitchen to help my wife. The boys piled on the hay wagon and went with me out back to the machinery shed. I had been given several spruce logs that I saved for this project. The trees were once on a property line on the outskirts of town. This urban timber was almost the fuel for a large bonfire. The owner kept the branches and tops for his fire and I came away with several nice siding logs. We divided up into teams. Some of us would do the sawing while the others put

Chronicles of a Sawyer (Part II) Ralph Rice – Jefferson, OH

Top: Ralph Rice and wife Connie discuss family project. Below: As the Wood-Mizer cuts, family members measure material and hang siding.

www.woodmizer.com

B. 3

C. 2

D. 3

E. 5

Find It Answers: 1. True

2. 6

3. $3,843

4. New York

CUSTOMERSERVICECORNER

the siding on the building. Once we found our rhythm, the work progressed quickly. The girls brought us cold drinks and a snack to hold us over until our big meal. They sat awhile and critiqued our work while we snacked and poked fun at each other. The day came to a close. The work though not completely finished was very well done. The remaining siding will be finished at a later date. Our family frolic concluded around the supper table where we dined on several of my favorite dishes. It seems that the girls tried to out do themselves, too. The meal was wonderful; the conversation lasted even after chore time. The performance of the Wood-Mizer was discussed repeatedly, as each family considered their next building project. I’m sure another family frolic will soon take place and we’ll gather for food, fun, and work; making buildings and memories. My sawmill will be the centerpiece of another great celebration….thanks, Wood-Mizer. The siding of board and batten strips would have cost me over $600 at current prices. The logs were free for hauling them. The Wood-Mizer turned them into lumber in short order. We cut over 1,000 board feet for the machinery shed siding. We have a good assortment of lumber left for other projects. I’d say that we salvaged over $800 in lumber in one day. Proving once again that a Wood-Mizer doesn’t cost….It pays!

“

Below: Ralph Rice and his hardworking family.

Time Saving and Labor Saving Options and Accessories

BANDSAW BLADES

At Wood-Mizer, we are serious about making your sawing life easier and everything we do is with you in mind. Check out these mill add-ons that will save you time and labor. Call our Customer Service Department for more details and to place your order.

800.525.8100

. s e m i T e Count th

DoubleHa Wood-Miz rd Blades...er Ideal for ReSharp.

Wood-Mizer is the only sawmill manufacturer in the world to produce blades. Made from high-quality steel, our DoubleHard™ blades can handle the harshest cutting conditions. The DoubleHard blade is designed to extend blade life, allowing multiple resharpenings. Count the Times.

• Every Wood-Mizer blade undergoes dozens of strict quality

assurance tests before being shipped

• CBN full profile grinding assures consistent tooth profiles

increasing blade life

• Exclusive ReSharp

service allows customers fast, convenient and affordable blade sharpening ™

DoubleHard... Durable. Dependable. Always Sharp. See mber Septe ial / t s u Aug de Spec Bla age 17 on p

Hydraulic Log Loading Kit

Board Return Kit

You can take the work out of log handling with the optional hydraulic log loading kit. This hydraulic loading kit lifts logs onto your sawmill up to 4,400 lbs. while you watch. Available for the LT30/40 and the LT30/40 Super Non-Hydraulic models that date back to November 1992. Your current charging source system and trailer capacity are a factor, so contact our Customer Service department for more details. (Kit includes loading arms, cylinders, hoses, pump, housing & instructions) Part #: HLA-A List Price: $2,050 Sale Price: $1,895

The Board Return features a non-motorized arm and table to help expedite off-bearing. Available for LT40 Manual or LT40 Hydraulic models, the arm brings the sawn 4/4 board back to the stainless steel board return for unloading. With this functional unit, you are ready to saw the next board in less time with less work. (Kit includes bottom arm stainless steel covered board return table with outrigger & instructions) Note: Designed for up to 4/4 lumber only. Part #: 036667 (Manual Clutch Handle) 036668 (Auto Clutch) List Price: $495 Sale Price: $439

All prices in US Dollars. Shipping is not included. Call for quote. Sale prices apply on orders placed by September 1, 2006.

Prevent Premature Cam Follower Bearing Failure

Ground Contact Block (015264) The Wood-Mizer Way • Summer 2006

On LT40 Standard Hydraulic and Super Hydraulic mills you can now link all four side supports to operate together. From your controls at the front of the saw, with the throw of the lever all stand up as one unit, making it easier to cut logs 8’ and shorter. (Kit includes 2 new side support weldments with connecting brackets, linkage hardware & instructions) Part #: HSS-A List Price: $350 Sale Price: $295

Tech Talk

Our exclusive affordable sharpening service gives customers a convenient way to get blades sharpened fast.

Cut Logs 8’ and Shorter Linked Side Support Kit

WMW706DH

It has been found that a poor ground contact can cause the electrical current to flow through the 1½” cam follower bearings, causing the bearing to heat up and melting the internal bearing lubricant. The result is premature bearing failure. Wood-Mizer recommends that you take preventive maintenance action. Regularly inspect the ground contact block that rides along the bottom rail to ensure the contact block is tight, free of sawdust and foreign debris. Ground Contact Block Adjustment Bolt (2)

www.woodmizer.com

One Million Board Foot Club We have added more members to this outstanding group of Wood-Mizer owners, bringing the total number of confirmed “One Million Board Foot Club” members to 1,061. They have received their personalized “One Million Board Foot Club” jackets and their plaques. Their names also appear on large plaques displayed in the lobby of our main office in Indianapolis, Indiana.

100,000 Board Foot Club More than fifteen years ago we established the “100,000 Board Foot Club” for our owners who had successfully cut 100,000 bd.ft. or more on their Wood-Mizer. The growing number of confirmed Wood-Mizer owners in this group now totals 3,940. Robert Van de Werve – British Columbia

Dewey Powers – Indiana Jason Clark/Clark Boyz Custom Sawing – Maine

Joey Johns (Mississippi) Largest project: cutting 18,000 bd.ft.

William H. Conley (Kentucky) Largest project: cutting cross ties.

Karl W. Hallen – New York

Andre Seiffert (Ontario) Largest project: sawing 58,000 bd.ft. to build a showroom.

Clinton Batey (Idaho) Largest project: sawing 33,000 board foot for a large barn and corrals.

Todd Russell – Mississippi

Brent Gibbs (Alabama) Largest project: sawing the framing, beams, t & g panel & flooring for a 8,300 sq ft home.

Dariusz Rafa (British Columbia) Largest project: the selective cutting of older logs.

Robert C. Farrell – New Brunswick A.C. Richards – Kentucky

Doug Edwards/Edwards Custom Sawing – North Carolina

Russell D. Instine (Texas) Largest projects: a 24 stall horse barn and twin cabins at a church camp.

Curtis Cox – Ohio

Pendell Construction – New York

Billy Terry – Arkansas

Daniel S. Mast – Ohio

Bud Wasser – Washington

Robert Franklin – Virginia

Spence Scheeler (Wisconsin) Largest project: the on going on site cutting.

Frank Andersen/Andersen Sawmill & Kiln LLC – Michigan

Jess Williams – Texas

Julius C. Haas (Washington) Largest project: on site sawing of 134,000 bd.ft. for a church recreational ranch. Johnny Cates (North Carolina) Largest project: the custom sawing of a single order for 35,000 board foot.

Triple H Sawmill and Logging (Arkansas) Largest project: the ongoing commerical sawing of pallet material.

Edward Arnold – New York

Ron Gavin – Mississippi

Gary E. Henderberg – New York

Harry Curtis – Idaho Hutchins & Assoc. LLC/Brian Hutchins – Michigan

Rolf W. Spriggs – Kentucky Paul A. Bontrager – Michigan

Greg A. Troup – New York

Willis Frey – Ontario

Robert Pepper – West Virginia Doug Sherman – New York

Blair Morris – Ohio

Ghislain Allard – Quebec

Application for Membership in Board Foot Clubs My Orange Wood-Mizer Sawmill (check one)

q LT70 q LT30/40 q LT27/28 q LT15 q LT10 and I have cut: q One Million Board Foot q 100,000 Board Foot As of: Month Year Customer No.

(Membership in each club is limited to one per customer)

One Million Bd.Ft. Club Members receive a personalized Wood-Mizer jacket, wooden plaque, and a 10% discount on most Wood-Mizer replacement parts (not including blades and accessories). The 100,000 Bd.Ft. Club Members receive a Wood-Mizer jacket and certificate. Complete the information and return to Wood-Mizer, 8180 West 10th Street, Indianapolis, Indiana 46214. (Board Foot Clubs do not apply to the Industrial Products line.)

Name Address City State Telephone ( Jacket Size

)

q S

q M

q L

q XL

P l ea s e a l l ow 6 - 8 wee k s for d e l i v ery of j ac k et , p l a q u e , a n d certificate .

The Wood-Mizer Way • Summer 2006

Zip

q XXL

2006

Upcoming Events

On Your Mark, Get Set, Edge! The new Setworks Option for the AWMV E430 Edger makes edging dimensional boards fast, easy, and accurate.

August 1 – 3

Farmfest 06 – Morgan, MN

8 – 10

Empire Farm Days – Seneca Falls, NY

8 – 13

Western Montana Fair – Missoula, MT

9 – 20

Indiana State Fair – Indianapolis, IN

10 – 13 Plumas-Sierra County Fair Quincy, CA 15 – 17 Ag Progress Day – Rock Springs, PA 18 – 20 New York State Woodsmen’s Field Days Boonville, NY 23 – 26 Int’l Woodworking Machinery & Furniture Supply Fair – Atlanta, GA Wood-Mizer Products, Inc. 8180 west 10th st., indianapolis, in 46214-2400 tel: 317.271.1542 • fax: 317.273.1011

September 7 – 10

WI Woodland Annual Meeting & Field Day – Onalaska, WI

7 – 17

Utah State Fair – Salt Lake City, UT

14 – 17 Tunbridge World’s Fair Tunbridge, VT

U.S. BRANCH OFFICES 2

15 – 16 Kentucky Wood Expo Madisonville, KY 21 – 22 Texas Forest Festival – Lufkin, TX

programmable sets, a push

22 – 25 Yavapai County Fair Prescott Valley, AZ

of a button is all it takes to quickly hit

28 – 29 New Mexico ASC Open House Las Vegas, NM

a pre-set dimension. The setworks include a 3” LED display, and a six button wireless remote that can be

30 –

worn on a belt or strap that lets the operator make the set

Oct. 2

Denver Log Home Show – Denver, CO

from any position around the

October

edger. The Setworks option is available on all new E430 edgers by AWMV*. The setworks can be operated at the control panel or from a wireless remote control worn by the operator. ©2006 Wood-Mizer Products, Inc.

*Not available as a retrofit on existing product.

6 - 8

Paul Bunyan Show – Cambridge, OH

6 - 8

The Bunyan Show at Hocking College – Nelsonville, OH

6 - 8

Ozark Festival – Springfield, MO

6 - 15

Georgia National Fair – Perry, GA

17 - 19 Sunbelt Agricultural Exposition Moultrie, GA SB706SHR

27 - 29 Seattle Tacoma Log Home Show Seattle, WA 28

The Wood-Mizer Way • Summer 2006

AWMV.com

Indy Open House – Indianapolis, IN

Wood-Mizer

Northeast

8604 state route 104 hannibal, ny 13074 TEL: 315.564.5722 fax: 315.564.7160

15 – 16 Wisconsin ASC Open House Mosinee, WI

With 6 user

world headquarters

Wood-Mizer

South

Wood-Mizer

CANADA OFFICES and Authorized Sales Centers ®

Missouri

14 CANADIAN HEADQUARTERS

Wood-Mizer

9664 Lawrence 2130 Mt. Vernon, MO 65712 TEL: 417.466.9500 fax: 417.471.1327 5

74 pine rd. newnan, ga 30263-5141 TEL: 770.251.4894 fax: 770.251.4896

Wood-Mizer

Portland

24435 n.e. sandy blvd. wood village, or 97060 TEL: 503.661.1939 fax: 503.667.2961

6 Pennsylvania Off Old Rd. 522 Shade gap, PA 17255 TEL: 814.259.9976 FAX: 814.259.3016

Carolinas 28002 Canton Road Albemarle, NC 28001 TEL: 704.982.1673 FAX: 704.982.1619

7 Northern New England 541 Borough Rd. Chesterville, ME 04938 TEL: 207.645.2072 FAX: 207.645.3786

Wisconsin 2201 Highway O Mosinee, WI 54455 TEL: 715.693.1929

New Mexico 425 Bibb Industrial Drive Las Vegas, NM 87701 TEL: 505.454.6007 FAX: 505.454.6008

9 Alaska 11664 Outer Springer Loop & Glen Highway Palmer, AK 99645 TEL: 907.746.3030 FAX: 907.745.0508

Canada

217 Salem Rd. Manilla, ON Canada K0M 2J0 TEL: 705.357.3373 Fax: 705.357.3443 15

Wood-Mizer

Canada-Quebec

422 Rte. du Canton (Rte. 148) Chatham, QC Canada J8G 1R1 TEL: 450.562.2414 Fax: 450.562.0314

U.S. AUTHORIZED SALES CENTERS

8 California 6980 Camp Far West Rd. Sheridan, CA 95681 TEL: 530.633.4316 FAX: 530.633.2818

19 convenient locations to serve you!

Wood-Mizer

Canada-East

Box 173, 2600 #1 Hwy. Aylesford, NS Canada B0P 1C0 TEL: 902.847.9369 Fax: 902.847.9369

17 Wood-Mizer ® Canada – East/NB (ASC) 161 Ave. De L’Eglise St. Antoine, NB E4V 1M2 TEL: 506-525-1007 Fax: 506-525-2913 18

Wood-Mizer

Canada-West

4770 46th Avenue S.E. Salmon Arm, BC Canada V1E 2W1 TEL: 250.833.1944 Fax: 250.833.1945 19 Canada-Ontario North (ASC) 179 Intola Road, RR 12 Site 21 Comp 20 Thunder Bay, ON Canada P7B 5E3 TEL: 807.683.9243 FAX: 807.767.1123

TOLL FREE

800.553.0182 In Canada 877.866.0667

Mississippi 123 Cable Bridge Road Perkinston, MS 39573 TEL: 601.928.3022

www.woodmizer.com

PROJECTSPOTLIGHT

“We purchased land in Arkansas to retire. Our property had quite a few Red Cedar and marketable timber so we set about cutting what we would need for our projects. With projects pretty well complete, I must say we are very pleased with what turned out and with our Wood-Mizer saw. Our investment with Wood-Mizer has paid off.” Bernie Babak, Mountain View, Arkansas LT25G11

Wood-Mizer ® Products, Inc. 8180 West 10th Street Indianapolis, IN 46214-2400

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Prices and specifications are for Domestic Customers only and are subject to change without notice. Prices do not include handling charges, COD or sales tax if applicable. © 2006 Wood-Mizer® Products, Inc. All right reserved. No part may be copied or reprinted without written permission. Printed in the USA 7/06