Unibeam Track - JCJ - Datasheet

Page 1

Datasheet - Consumables UniBeam Track System

The Unibeam System is a heavy duty tracking solution, designed for theatres, arenas and other heavy duty applications. The track has a large variety of components, which enables the system to not only move curtains, such as front of house curtains for a proscenium arch or double layered acoustic curtains, but also scenery fittings, such as flats or portals, with a heavy duty scenery carrier which can take 400kg for heavy applications. The track can be configures for walk along, hand pull cord or motorised operation. The system is a black anodised aluminium extrusion which comes in up to 6m sections, and can be cut to any specified size, and can also be curved to create a variety or radius (minimum radius 2m). The track is finished in black, and the majority of components are Powdercoated black or naturally black finish.

Features • Walk along, Cord operated, hand wind winch or Motorised Operation available • Curved cord operation and motorised options available • Variety of fixing options for ceilings, walls and steelwork available • Custom lengths to meet room requirements • Straight and Curved sections available. • Standard curved radius of 2m and 3m, curved radius availalbe. (2m minimum radius)

Ordering When ordering the Unibeam track please quote the product codes shown on the technical specification below, or contact our team on +441422833835 or sales@jcjoel.com who will be able to assist you with the parts you need based on the requirement.

For detailed specification, loading and parts details please see technical information below.

For further information about the J&C Joel UniBeam Track System, or any other J&C Joel product or service please contact our sales team on +44(0)1422 833835 or email at sales@jcjoel.com UK

Europe

South Africa

Middle East

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Track Specification and Technical Information

Principal Components

UNIBEAM is an Aluminium extruded black anodised track section. The external dimensions are the same as the UNITRACK system. The standard stocked length for Unibeam is 6.1m (20 feet) It is rigid enough to be used as a suspension beam and can be curved to a minimum radius of 2m. Unibeam uses the same component range as Unitrack, the difference is that the Unibeam section incorporates a ‘Tee’ slot in its upper and lower webs that accept standard channel nuts. UNIBEAM is a track system in its own right, and is ideal where curved sections are required.UNIBEAM is perfect for permanent installations in heavy duty applications. It has also proved itself in touring environments, but is not as flexible as Unitrack for regular rentals.

System Overview Dimensionally identical to UNITRACK, UNIBEAM shares many common components. The track is available in 6.1m (20 feet) lengths and can be pre-rolled to a minimum radius of 2m. (6’6”). Joining and alignment is by means of steel plates and grub screws. The symmetrical design allows it to be used either way up, and the continuous top slot allows the use of all UNITRACK suspension fittings into a standard M12 channel nut held captive in the slot. Precision ball raced runners and scenery carriers as well as nylon sheaved pulley blocks are used for UNIBEAM from the UNITRACK range.

Track An aluminium extruded ‘I’ beam, UNIBEAM is available in 6.1m (20’) lengths and can be pre rolled to order down to a radius of 2m (6’6”). Joining and alignment is achieved with pre-drilled steel plates and grub screws. Suspension Captive channel nuts in the top slot take all standard 12mm Triple E UNITRACK suspension fittings. Runners All the master and slave runners for straight and curved tracks from the UNITRACK range can be used, as well as the heavy duty scenery carriers specifically for Unibeam.

Unibeam Parts and Descriptions Track sections UBM01 UBM01C UBM01C20/90 UBM01C30/90 UBM05 Runners TRA06

With the addition of the TracDrive motor, it can become a fully motorised system. TRA06C

UK

Europe

South Africa

Middle East

Straight Track Section per metre Curved Track Section per metre Curved Track Section 2m 90 degree Curved Track section 3m 90 Degree Joint set

2 wheeled runner, for straight track. The runner may be added or removed at any point along the track whether or not the system is corded, by removing the keeper bar. For standard curtains the runners should be spaced 300mm apart. Each runner has a SWL of 25Kg 4 wheeled runner, for curved track. The four wheels ensure that the runner cannot stick or jam. Each runner has a SWL of 25Kg

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

TRA06R

TRA07

Rearfold runner, as TRA 06 but with rearfold accessory fitted. These will cause the curtain to stack at the rear or offstage end of the curtain instead of the centre. It is of particular use on painted cloths where the image is not lost as the curtain folds. Each runner has a SWL of 25Kg Master runner, used for the leading edge of curtains and to clamp the cord on corded systems. The spacing between the two curtain loops on the master runner is 55mm. Each runner has a SWL of 50Kg

TRA07S

Master runner with adjustable rope clamp, for use on single tracks when used with part number TRA31. Each runner has a SWL of 50Kg

TRA07A

Overlap arm, may be added to master runners on single tracks to create an overlap

TRA08

Scenery carrier (top only). Used where odd items of scenery are to be suspended, the centre hole in the carrier can accommodate 12mm studding or bolts. Each carrier has a SWL of 50Kg

TRA28B

Scenery Carrier (bottom only) Can be retro-fitted to TRA28A / 28HD for full scenery carrying capability

UBM28A

Unibeam Scenery Carrier (Top Only) heavy duty scenery carrier used when heavy scenery needs to be suspended

Pulleys UBM09

Return pulley, Used at the opposite end of straight track systems from the TRA 09

TRA11

Foot stirrup, used on flown or movable track systems. It can be tensioned by placing a foot into the stirrup and pressing it to the floor. Alternatively holes are provided in the base so that it can be screwed to the floor

TRA12

Adjustable floor pulley, this can be weighted or screwed to the floor and the pulley may be altered in height and clamped to adjust the tension of the operating cord

UBM31

Single track pulley set. A set of head and return pulleys used on a single track. They can be purchased separately as UBM31H and UBM31R. When used in conjunction with TRA07S and TRA07A, a centre overlap can be achieved. When used with scenery carriers, the scenery will butt together in the centre

Heavy Duty Scenery Carrier. Capable of carrying a much heavier load than the standard Scenery Carrier, with a SWL of 100Kg

UK

Europe

South Africa

Head pulley, used on straight track system to divert the cord down to the floor. The rearfold system uses this pulley

UBM10

Rearfold accessory, may be retro-fitted to TRA06 to make TRA06R, or to TRA06C if used on straight track sections

Scenery Carriers TRA28 Scenery carrier, used to carry items of varying thickness from 6mm to 60mm. It pivots in all directions allowing the flattage to be attached to the carrier at working height, pivoting as the track is flown. Each carrier has a SWL of 50Kg TRA28HD

TRA28A

Middle East

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Suspension Fittings TRA13 Girder clamp, used to suspend the track from I beams. They will adjust to fit any size of beam, and are used with studding TRA18. SWL Data available on application UBM14

38 - 52mm hook clamp, used for attaching the track to any size tube, truss etc. between 48 and 62mm diameter. Tested to 70Kg SWL

UBM15

Deadline Fixing. With Eyebolt and plate assembly, 2 connections to the track

TRA16

Wall bracket set, used to attach the track to a wall or vertical surface, used with studding TRA18. Tested to 100Kg safe working load at 200mm reach

UBM18

Studding M12 x 150 Studding Kit to Fit Unibeam

UNIRING

Curved track fittings UBM19 Curve cord guide, bolts to the top of the track and guides the operating cord around the top of the track system. They should be positioned 500mm apart on the curves and at 2m centres on the straight track UBM21

Curve head pulley. Can be used to divert the operating cord either upwards to a motor, or down to the floor pulley (TRA11 or TRA12)

UBM22

Curve return pulley, Diverts the operating cord above the track back towards the head pulley (TRA21)

UBM23

Curve suspension bracket.. It is used with other suspensions (TRA13, 14, 15, 16 & 18). The top holes work as an offset plate on curve tracks that overlap and are suspended from a single tube or pipe. Unitrack parts and descriptions

Accessories UBM24 Endstop, used for the ends of all tracks to anchor the trailing edge of the curtains UBM24S

Flat endstop, for use on scenery tracks, where there is no curtain to anchor

UBM25

Line pickup, used on straight tracks on the return side of the operating cord to prevent slack line from drooping into vision. Suggested fitting at 2.5m centres

UBM26

Overlap clip set, used on straight and curved track to maintain 80mm centres and keep the tracks rigid where they overlap

TRA27

Cord / Handline, 8 plait, 8mm diameter pre stretched matt black polyester cord used to operate the track systems

UK

Europe

South Africa

Used to suspend Curtains from the bottom of the Unibeam that do not require to be moved

Side cord system for straight tracks The side cord system is designed to solve the problem of cord sag between the master runner and end pulleys on single straight tracks over 14m long. The system can be used with both scenery and curtains. Normally on a track of 14m or longer the cord tends to sag between the master runner and the end pulleys and is therefore difficult to tension properly causing operational problems and sagging cord that can drop into vision. The side cord guides support the cord along the entire length of travel while the flippers only open in order to allow the master runner to pass through thus ensuring the cord cannot drop out of the guides and foul.

Middle East

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

With this cording arrangement it is possible to have two separately corded systems, one on either side of the track. This allows two curtains or pieces of scenery to be controlled independently of each other.

Loading Information

This system allows many interesting effects to be achieved. For example two pieces of scenery can be made to meet anywhere along the track allowing variable masking and entrances. A single curtain between two master runners can be opened, closed, travelled bunched or stacked anywhere along the track.

UNIBEAM suspended at 1m centres: Has a maximum point loading (midspan) of 535 Kgf.(PL) and a maximum uniformly distributed load capacity (UDL) of 1070 Kgf.(UDL)

Many examples of the layouts possible with this system are shown in the cording diagram section. Side cord fittings UBM32 Side cord guide. These are used at 2 to 4 metre centres to support the cord and prevent sag over longer distances. The flipper stops the cord from falling out of the guide whilst allowing the master or scenery carrier to pass through. UBM32HD Heavy Duty Version of UBM32 UBM33

Side cord centre overlap diverter. This is used when curtains or scenery need to meet in the centre of the track

UBM33HD Heavy duty version of UBM33 UBM34

All Loading information given below is based on a 5:1 Safety factor

UNIBEAM suspended at 2m centres: has a maximum point loading (midspan) of and a maximum uniformly distributed load capacity (UDL) of UNITBEAM suspended at 3m centres: has a maximum point loading (midspan) of and a maximum uniformly distributed load capacity (UDL) of

Safe working loads (SWL) for runners: TRA06 2-wheeled runner TRA06c 4-wheeled runner TRA28 Scenery carrier (complete) TRA28A Scenery carrier (top only) UBM28A Unibeam Scenery Carrier

UBM34HD Heavy duty version of UBM34 UBM35HD Side cord rope clamp. This bolts into an existing hole on the side of a master runner or scenery carrier and is used to secure it to the cord

Europe

South Africa

530 Kgf.(UDL)

170 Kgf.(PL) 340 Kgf.(UDL)

Safe working loads (SWL) for suspension fittings: UBM14N Hook Clamp 200 Kgf.(SWL) TRA15 Deadline fixing 150 Kgf.(SWL) TRA16 Wall Bracket set (at 200mm reach) 100 Kgf.(SWL)

Side cord head and return pulley set (three parts). Together these divert the cord to and from the floor pulley or motor

UK

265 Kgf.(PL)

Middle East

Macau

Hong Kong

25 Kgf.(SWL) 25 Kgf.(SWL) 50 Kgf.(SWL) 50 Kgf.(SWL) 385kgf (SWL)


Datasheet - Consumables UniBeam Track System

UK

Europe

South Africa

Middle East

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Part ID Number

Part Description

TRA06

2 Wheeled Runner

TRA06C

4 Wheeled Runner

TRA06R

Rearfold Runners (2 Wheeled)

TRA07

Master Runner

TRA07A

Overlap Arm

UK

Europe

South Africa

Middle East

Part Photograph

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Part ID Number

Part Description

TRA07S

Master Runner with Adj Rope Clamp

TRA08

Rearfold Tag (bolt on accessory)

TRA11

Foot Stirrup

TRA12

Adjustable Floor Pulley

TRA13

Girder Clamp

TRA16

Wall Bracket Set

TRA27

Black Polyester Cord 8mm (per metre)

TRA27W

5mm Cotton Covered 2.5mm Wire Rope (per metre)

TRA28A

Scenery Carrier Top Only

TRA28AHD

Scenery Carrier Heavy Duty Top Only

TRA28ARM

Scenery Carrier Arm Curved Track

UK

Europe

South Africa

Middle East

Part Photograph

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Part ID Number

Part Description

TRA28B

Scenery Carrier (Bottom Only)

TRA28HDARM

Scenery Carrier Arm Heavy Duty

UBM31H

Single Track Head Pulley

UBM31R

Single Track Return Pulley

UBM32

Side Cord Guide

UBM32HD

Side Cord Guide Heavy Duty

UBM33

S/C Centre Overlap Diverter

UBM33HD

S/C Centre Overlap Diverter Heavy Duty

UBM34

S/C Head & Return Pulley Set (3 Part)

UBM34HD

S/C Head & Return Pulley Set Heavy Duty (3 Part)

UBM35HD

S/C Rope Clamp for Master Runner Heavy Duty

UK

Europe

South Africa

Middle East

Part Photograph

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Part ID Number

Part Description

UNIRING

Uniring Curtain Suspension

UBM01

Unibeam Straight Track (per Metre)

UBM01C

Unibeam Curved Track (per Metre)

UBM01C20-90

Unibeam Curved Track 2m radius (90 Degree)

UBM01C30-90

Unibeam Curved Track 3m radius (90 Degree)

UBM05

Unibeam Joint Set

UBM09

Unibeam Head Pulley

UBM10

Unibeam Return Pulley

UBM14

Hook Clamp 48-51mm

UBM15

Deadline Fixing

UBM17

Offset Plate

UK

Europe

South Africa

Middle East

Part Photograph

Macau

Hong Kong


Datasheet - Consumables UniBeam Track System

Part ID Number

Part Description

UBM18

M12 x 150mm Studding

UBM19

Curve Cord Guide

UBM21

Curve Head Pulley

UBM22

Curve Return Pulley

UBM23

Curve Suspension Bracket

UBM24

Endstop

UBM24S

Flat Endstop

UBM25

Line Pickup

UBM26

Overlap Clip

UBM28A

Unibeam Scenery Carrier Top Only (385kg SWL)

UK

Europe

South Africa

Middle East

Part Photograph

Macau

Hong Kong


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.