Bullitt Assembly Manual Designed by Larry vs Harry
For further information, check out the website : www.larryvsharry.com or your local dealer.
Before you start Tools required for assembly:
II
III
IV
V
Screwdrivers
Spanners/Wrenches
Crankset tools
Pliers
I
Allen/Hex Key
3
4
5
6
mm
mm
mm
mm
Phillips
Flathead
10 13 15 19 mm mm mm mm
VI
Hollowtech 2 bottom bracket tool (68mm bsa) and preload key
VIII
Grease sensitive parts (metal on metal) Look out for the grease icon which will appear throughout the manual. Grease icon:
Reference to tools and the sizes will appear on the following pages like : III 10 So if you go back to this page you know you need the Spanner/Wrench size 10 mm.
VII
Stanley knife Plastic hammer
Step1
B
Tools you need:
Installing the steering rod, speedlifter and headset.
I
3
I
4
B
A
1 2
1
1
3 4
2
1
5 6
2 3
1 2
2
4
C
5 6
A
Step2 Mounting the fork and headset
A
Tools you need: I
B
5
III
19 (for removal)
VII
(for removal) 1
B
2 3 4
3
5
3 3
6
3 3
1
A
Step3 Installing the dropouts
Tools you need: I
5
A
B
Dropouts
Headbadge
1
B
2
1 A
2
Tighten to 16.0Nm
Step4 Crankset and bottom bracket installation
I
A
A
Tools you need:
Cranck
5
IV
TOP VIEW
B
Driveside threads tighten anti-clockwise. Non-driveside tightens clockwise. Alfine: does not need bb spacers XT/Deore: 1 driveside/2 non driveside
Casette
B
B
A
TOP VIEW
SIDE VIEW
TOP VIEW
SIDE VIEW
Crankset preload Crankset bolts tighten to 14Nm
Step5 Tools you need:
Pedal attachment
I
6
III
15
L
R
R
Driveside pedal tightens clockwise.
L
Non-driveside pedal tightens anti clockwise.
L
R
A
B
Step6
C
B
ALIGN
Tools you need:
Mounting cockpit and brake calipers.
A
I
4
I
5
TOP VIEW
B
Tighten stem bolts to 6Nm. FRONT BRAKE
REAR BRAKE
B SIDE VIEW
SIDE VIEW
BOTTOM VIEW
C
SHIFTER
C
1 SIDE VIEW
BOTTOM VIEW
2
Use zip ties to attach brake cables and do not remove the red brake-pad spacers until ready for wheel installation.
Step7
Tools you need:
Mounting mudguards and lock
I
4
I
5
II III
1
A
A
10 3
D
2
2 x1
C
2
C
D
3
2
3
B
3
2 x2
2 x2
1 x1
1 x1
B
MOUNTING HARDWARE
1
Tighten bolts 1 Attach the lock
B
D
(see instructions)
Tighten bolts 2 Adjust mudgards 3
3
(After you have attached the wheels)
2
1
Step8
Wheel and chain installation
both lock and seatstay, then cut away the excess.
C
A
Tools you need: III
B
15 Only required if mounting
Nexus 7, Alfine 8 or Alfine 11.
B x2 x4
A
C
2 Tighten the plastic strip around
Lock should point downwards to avoid moisture entering housing.
x1
• Chains on external groups should be placed on the largest sprockets/chainrings and be given two extra links before mounting the quicklink. • Chains on internally geared groups can simply be shortened to the correct length and mounted.
C B
Align the yellow marks
A
1
Put the wheel in fork..
2
Tighten wheel nuts on Alfine to 16Nm and quick releases to a secure level.
Step9
Fitting the saddle and seatpost
B
Tools you need: No tools are required for this process, but remember to thoroughly grease the seat tube prior to installation.
Handle goes to the right of the bike (backwards)
A
B
Saddle
Step9
Attaching the steerer arm
5
II
13
C
A
Tools you need: I
Quick release clamp
B
2
C
3 *See fig. C
B
1
MOUNTING GUIDE 1 Tighten 2 Tighten
A A B
3 Adjust using the front wheel as a reference point; The wheel should not hit the steering rod when turned hard right.
Step Xtra C
A
Incase you want to adjust gears and brakes her are some useful links on how to to that: Shimano brake bleeding: https://www.youtube.com/watch?v=DsqlEYJeLQU Magura brake bleed video: https://www.youtube.com/watch?v=8wahvmtKnG4 Rear derailleur adjustment: https://www.youtube.com/watch?v=Bbk5RcH0bbQ Front derailleur adjustment: https://www.youtube.com/watch?v=Ea03ChN-7Vg