Quality Data Management System

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New Product Process-Part 1 Product Enquiry & Raw Material stock creation for Product ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪

Create Master Data- Go to Slide Create Design Document- Go to Slide Quotation to Customer for ProductTRSO of New Product to customer- Go to Slide Quotation approved from customer- Go to Slide Customer Tooling PO from customer- Go to Slide Customer PO from customer- Go to Slide Quotation from Vendor- Go to Slide Purchase Order to Vendor- Go to Slide Purchase Invoice from Vendor after receiving material- Go to Slide GRN for received material- Go to Slide Payment to vendor- Go to Slide Stock Updated after GRN- Go to Slide


Process Flow Chart Create Item, Customer, Vendor, Equipment, Tools in Master Admin

Master Data

Create CAD Document of type Design

CAD Document

Create RFQ of type Vendor Save & Submit for Quotation for Raw Material

Quotation from Vendor Create PO of type Vendor for Raw Material

Purchase Order

Create RFQ of type Customer Save & Submit for Quotation for Product

Create general TSRO Document

Quotation to Customer

TSRO Document

Create PO of type Customer PO with Report

Customer PO

Create PO of type Customer tooling PO with Report

Customer Tooling PO

Create PI from Vendor after receiving raw material

Purchase Invoice

Create GRN for Received Material

GRN

Save & Submit Quotation for Approval from Customer

Quotation Approved


Create New Item â–ª Click on Items then click on plus icon to create new item.

2.Click Add

1.Click Items

Creation of Item


Create type of Item (Raw Material) â–ª Click on type then select type from opened window then click on select icon. 3.Click Select Icon 1.Click type

2.Select type

Creation of Item


â–ª Enter Name, Description, Weight then select UOM.

1.Enter Name, Description

3.Select UOM 2.Enter Weight

Creation of Item


â–ª Click on Image then Click External File then Click Open File.

1.Click Image

2.Click Ext File 3.Click Open File

Creation of Item


â–ª Click Selected Image then Click Open.

1.Click Image

2.Click Open


â–ª Image Opens then Click on Select Icon.

1.Click Select Icon

Creation of Item


Save item (Raw Material) â–Ş Finally then click on save then click on Close icon.

2.Click Close Icon 1.Click Save

Creation of Item


Create New Item (Tool) â–ª Click on Item then click on plus icon to create new item.

2.Click Add

1.Click Items

Creation of Item


â–ª Click on type then select type from opened window then click on select icon.

1.Click type

3.Click Select Icon

2.Select type

Creation of Item


â–ª Enter Name, Description then select Image.

1.Enter Name, Description

2.Select image

Creation of Item


Save Item â–ª Finally then click on save then click on Close icon.

1.Click Save & Close Icon

Creation of Item


Create type of Item (Equipment) â–ª Click on type then select type from opened window then click on select icon 3.Click Select Icon 1.Click Type Item

2.Select type

Creation of Item


▪ Enter Name, Description, Weight then select UOM and Image. ▪ Click on save then click on Close icon. 1.Enter Name, Description 5.Click Save & Close Icon 4.Select Image

3.Select UOM 2.Enter Weight

Creation of Item


Create type of Item (Foundry Component) â–ª Click on type then select type then click on select icon.

3.Click Select Icon

1.Click Type

2.Select type

Creation of Item


â–ª Enter Name, Description, Weight then select UOM and Image.

1.Enter Name, Description

4.Select Image

2.Enter Weight

3.Select UOM

Creation of Item


Add BOM/Item â–ª Click on BOM then Select Pick Related and then Click Add.

1.Click BOM

3.Click Add

2.Select Pick Related

Creation of Item


â–ª Enter Type then Select type from search dialog and Click Select Icon.

3.Click Select Icon

1.Enter Type

2.Select type

Creation of Item


â–ª BOM/ Item Added Successfully.

1. BOM/ Item Added

Creation of Item


Add Document

â–ª Click on Document then Select Pick Related and then Click Add.

1.Click Document

3.Click Add

2.Select Pick Related

Creation of Item


â–ª Click Run Search then Select type from search dialog and Click Select Icon.

3.Click Select Icon

1.Click Run Search

2.Select type

Creation of Item


â–ª Document Added Successfully.

1.Document Added

Creation of Item


Add AML â–ª Click on AML then Select Pick Related and then Click Add.

3.Click Add 1.Click AML

2.Select Pick Related

Creation of Item


â–ª Click Run Search then Select type from search dialog and Click Select Icon.

3.Click Select Icon

2.Select type 1.Click Run Search

Creation of Item


â–ª AML Added Successfully.

1.AML Added

Creation of Item


Add Attachments â–ª Click on Attachment then Click Add.

1.Click Attachment

2.Click Add

Creation of Item


â–ª Select File then click on Click Open.

1.Select File

3.Click Open

Creation of Item


â–ª File Added Successfully.

1.File Added

Creation of Item


Save Item â–ª Finally then click on save then click on Close icon. 1.Click Save 2.Click Close Icon

Creation of Item


Create Vendor â–ª Click on Vendor then click on plus icon to create new item. 2.Click Add

1.Click Vendor

Creation of Vendor


▪ Enter Vendor Code, Name, Description then Select Details. ▪ Enter PAN no, GSTIN and Bank Details. 2.Enter name, description 4.Select details

3.Enter Details

1.Enter Code

Creation of Vendor


Save Vendor â–Ş Finally then click on save then click on Close icon. 1.Click Save & Close Icon

Creation of Vendor


Create Customer â–Ş Click on Customer then click on plus icon to create new item. 2.Click Add

1.Click Customer

Creation of Customer


â–ª Select type then Enter Name, Description, PAN no, GST no, then Select Details. 2.Enter name, description

1.Select type

3.Enter Pan no. GST no. 4.Enter Details

Creation of Customer


Save Customer â–Ş Finally then click on save then click on Close icon. 1.Click Save & Close Icon

Creation of Customer


Create Cad Document â–ª Click on CAD Document then click on plus icon to create new item. 2.Click Add

1.Click CAD

Creation of CAD Document


â–ª Select type and Enter Name, Description then Select Files & Part.

1.Select type

2.Enter name, description

3.Select files

4.Select part

Creation of CAD Document


Add Dimension â–ª Click Dimension then click Add.

1.Click dimensions

2.Click Add

Creation of CAD Document


â–ª Select Dimensions from search dialog then click on Select Icon.

2. Click Select Icon

1. Select

Creation of CAD Document


â–ª Dimensions Added Successfully.

1.Added dimensions

Create Cad Document


Add Vendor â–ª Click Vendor then click Add.

2.Click Add

1.Click Vendor

Creation of CAD Document


â–ª Select Vendor from search dialog then click on Select Icon.

2. Click Select Icon

1. Select

Creation of CAD Document


â–ª Vendor Added Successfully.

1. Added Vendor

Create Cad Document


Add Files â–ª Click Files then click Add.

2.Click Add

1.Click Vendor

Create Cad Document


â–Ş Select file from search dialog then click on select icon.

1.Click Select icon

1.Select file

Create Cad Document


â–ª File Added Successfully.

1.Added file

Create Cad Document


Save Cad Document â–ª Click on save then click on Close icon. 1.Click Save & Close Icon

Creation of CAD Document


Create RFQ â–ª Click on RFQ then click on plus icon to create new tem. 2.Click Add

1.Click RFQ

Creation of RFQ


â–Ş Select Type and RFQ Type. â–Ş Select Customer, Part, Part PO then Part Cost and Total Cost get Calculated from Part PO.

3.Select Customer

1.Select type

4.Select Part 5.Select PO 6.Part cost filled automatically from selected part 2.Select RFQ type

7.Total cost calculated automatically from tool and part cost

Creation of RFQ


Add Attachment â–ª Click Attachment then Click Add.

1.Click Add 1.Click Attachment

Creation of RFQ


â–ª Select File from search dialog then Click on select icon.

2. Click Select Icon

1. Select

Creation of RFQ


Save RFQ ▪ Attachment Added Successfully. ▪ Finally then click on save icon. 2.Click Save Icon

1.Added Attachment

Creation of RFQ


Create RFQ Report â–ª Click on report then click on RFQ report. 1.Click

2.Click RFQ Report

Creation of RFQ


â–ª Select Date and click on Run report.

1.Select date

2.Click Run Report

Creation of RFQ


RFQ Report

Creation of RFQ


Create TSRO Document â–ª Click on Documents then click on plus icon to create new tem. 2.Click Add

1.Click Doc

Creation of TSRO Document


▪ Select Type and Enter Doc no, Name, Description. ▪ Select Effective date. 1.Select type

2.Enter Doc no, Name

3.Enter Description

4.Select date

Creation of TSRO Document


Add Files â–ª Click Files and then click Add then Select File and Click Open.

3.Select 4.Click Open

1.Click Files

2.Click Add

Creation of TSRO Document


Save TSRO Document â–ª File Added Successfully then click on save icon. 2.Click Save Icon

1.File Added

Creation of TSRO Document


Promote â–Ş Click on promote icon then Select state then click on select icon. 1.Click Promote

3.Click Select Icon

2.Select

Creation of TSRO Document


Quotation Approved â–Ş In RFQ check the state that changed to Quotation Approved.

1.Quotation Approved

Creation of Quotation


Create Customer Tooling PO â–ª Click on Purchase Order then click on plus icon to create new item. 2.Click Add

1.Click Purchase Order

Creation of Customer Tooling PO


Customer Tooling PO â–ª Click on PO type then select type from opened window then click on select icon. 3.Click Select Icon

1.Click type

2.Select type

Creation of Customer Tooling PO


â–Ş Enter the PO No, Name then Select Customer, Self Details.

1.Enter no

2.Enter Name

3.Select Customer, Self Details

Creation of Customer Tooling PO


▪ Select Part then Enter the PO Rate, Qty.

▪ Select GST Rate the Total Gross Amount get Calculated. 1.Select Part

2.Enter PO Rate, Qty

3.Select GST Rate

4. Total Amt Cal

Creation of Customer Tooling PO


Add Additional Item â–ª Click Additional Item then click Add .

1.Click

2.Click Add

Creation of Customer Tooling PO


â–ª Select item from search dialog then Click Select Icon.

2.Click Select Icon

1.Select item

Creation of Customer Tooling PO


▪ Enter PO Rate, Qty then Amt get Calculated. ▪ Select GST Rate then CGST, SGST, Gross Amt get Calculated.

6.Total Gross Amt Cal 2.Enter Qty

3.Cal Amt

4.Select GST Rate

5.Calculated Amt

1.Enter Rate

Creation of Customer Tooling PO


â–ª If Vendor/Transporter is out of state then select and then IGST Amt get Calculated.

1.Select Vendor, Trans if Out of State

2.IGST Amt Cal

Creation of Customer Tooling PO


Add Advance

.

â–ª Click Advance then Click Add

1.Click 2.Click Add

Creation of Customer Tooling PO


â–ª Select Advance Date, Amt, Tax Paid.

1.Select date

3.Select 2.Select Amt

Creation of Customer Tooling PO


Save Customer Tooling PO â–ª Finally then click on save icon. 1.Click Save Icon

Creation of Customer Tooling PO


Create PO Report â–ª Click on report then click on PO report. 1.Click 2.Click PO Report

Creation of Customer Tooling PO


Creation of Customer Tooling PO


Create Customer PO â–ª Click on PO type then select type from opened window then click on select icon. 3.Click Select Icon

1.Click type

2.Select type

Creation of Customer PO


â–Ş Enter the PO No, Name then Select Customer, Self Details.

1.Enter no

2.Enter Name

3.Select Customer, Comp

Creation of Customer PO


â–ª Select Part then Enter the PO Rate, Qty and then select GST Rate the Amount get Calculated.

1.Select Part

2.Enter PO Rate, Qty

3.Select GST Rate

4.Total Amt Cal

Creation of Customer PO


Add Additional Item

â–ª Click Additional Item then Click Add.

1.Click

2.Click Add

Creation of Customer PO


â–Ş Select Item from search dialog then click on select icon.

2.Click Select Icon

1.Select item

Creation of Customer PO


▪ Enter Rate, Qty, then Amt get Calculated. ▪ Select GST Rate then Total Amt and Gross Total Amt get Calculated.

6.Total Gross Amt Cal 2.Enter Qty

1.Enter Rate

4.Select GST Rate

5.Calculated Amt

3.Cal Amt

Creation of Customer PO


â–ª If Vendor/Transporter is out of state then select an then IGST Amt get Calculated.

1.Select Vendor, Trans if Out of State

2.IGST Amt Cal

Creation of Customer PO


Add Advance

â–ª Click Advance then click add.

1.Click 2.Click Add

Creation of Customer PO


â–ª Select Advance Date, Amt, Tax Paid.

1.Select date

3.Select 2.Select Amt

Creation of Customer PO


Save Customer PO â–ª Finally then click on save icon. 1.Click Save Icon

Creation of Customer PO


Create PO Report â–ª Click on report then click on PO report. 1.Click 2.Click PO Report

Creation of Customer PO


Creation of Customer PO


Create RFQ â–ª Click on RFQ then click on plus icon to create new item. 2.Click Add

1.Click RFQ

Creation of RFQ


â–ª Click type and Select type from opened window then Click on Select icon.

1.Click type 3.Click Select Icon 2.Select type

Creation of RFQ


â–ª Click Vendor and Select type from search dialog then Click on Select icon. 3.Click Select Icon 1.Click Vendor

2.Select

Creation of RFQ


Save RFQ â–ª Select Part, PO, UOM then click on save icon. 3.Click Save Icon

1.Select Part, PO

2.Select UOM

Creation of RFQ


Promote â–ª Click Promote. 1.Click Promote

Creation of RFQ


â–ª Select State from opened window then click on Select Icon.

2.Click Select Icon

1.Select

Creation of RFQ


Create RFQ Report â–ª Click Report then Click on RFQ Report. 1.Click 2.Click RFQ Report

Creation of RFQ


â–ª Select Date then Click on Run Report.

1.Select date

2.Click Run Report

Creation of RFQ


RFQ Report

Creation of RFQ


Quotation from Vendor â–ª After submitting RFQ the RFQ type changes to Quotation.

1.Type Changes to Quotation

Creation of Quotation


Quotation Approved â–Ş In RFQ check the state that changes to Quotation Approved.

1.Quotation Approved

Creation of Quotation


Create Purchase Order

â–Ş Click on Purchase Order then click on plus icon to create new item. 2.Click Add

1.Click Purchase Order

Creation of Purchase Order


â–ª Click on PO type then select type from opened window then click on select icon. 3.Click Select Icon

1.Click type

2.Select type

Creation of Purchase Order


â–ª Enter PO number, PO name and Select PO Date and Time.

1.Enter PO No, Name

2.Select PO Date, Valid Date

Creation of Purchase Order


â–Ş Click on Part then select Part from search dialog then click on select icon.

3.Click Select Icon 1.Click Part

2.Selec t Part

Creation of Purchase Order


▪Enter the PO Rate, Qty and select UOM then select GST Rate the Amount get calculated. ▪ Enter the transportation Amt and select GST Rate the Total Gross Amt get calculated. 1.Enter PO Rate, Qty

2. Select UOM

4.Enter Amt

5.Select GST Rate 3.Select GST Rate

6.Total Qty

Creation of Purchase Order


â–ª Select if Vendor is rout of state then IGST Amt get loaded and even Total gross Amt get calculated.

1.Select Vendor, Trans if Out of State

2.IGST Amt 3.Total Qty

Creation of Purchase Order


Save Purchase Order â–Ş Finally then click on save icon. 1.Click Save Icon

Creation of Purchase Order


Create PO Report

â–ª To create PO report click on report then click on PO report. 1.Click

2.Click PO Report

Creation of Purchase Order


Creation of Purchase Order


Create Purchase Invoice

â–ª Click on Purchase Invoice then click on plus icon to create new item. 2.Click Add

1.Click Purchase Invoice

Creation of Purchase Invoice


â–Ş Enter Vendor number and Select Date, Details, Vendor.

4.Select Vendor

1.Enter Vendor No

2.Select Date 3.Select Comp. Details

Creation of Purchase Invoice


Add Items â–ª Click Items then click on add Item.

2.Click Add

1.Click Items

Creation of Purchase Invoice


▪ Select Part, PO then Enter Qty then Amt get calculated. ▪ Select GST Rate then Total Amt & Gross Total get calculated.

6.Amt get Added 7.Gross Total Cal 5.Select GST Rate

1.Select Part

2.Select PO

3.Enter Qty

4.Rate filled from select PO, Amt Calculated after Enter Qty

Creation of Purchase Invoice


Save Purchase Invoice â–ª Finally then click on save then click on Close icon. 1.Click Save & Close Icon

Creation of Purchase Invoice


Create GRN â–ª Click on GRN then click on plus icon to create new item. 2.Click Add

1.Click GRN

Creation of GRN


â–ª Click on type then select type from opened window then click on select icon. 3.Click Select Icon

1.Click Type

2.Select type

Creation of GRN


▪ Enter Invoice No & Select Company/Supplier Details, Part, PO then Item rate get Calculated. ▪ Enter Qty & Select GST Rate then Gross total get Calculated. 3. Select Part

4. Select PO 1.Enter Invoice No

6. Enter Qty

5.Item Rate get Add

7.Select GST Rate 2.Select Comp. Detail, Suppliers

8.Cal Gross total

Creation of GRN


Save GRN â–ª Finally then click on save icon. 1.Click on Save Icon

Creation of GRN


Create GRN Report â–ª To create GRN report click on report then click on GRN report. 1.Click

2.Click GRN Report

Creation of GRN


GRN Report

Creation of GRN


Create GRN Detail Report â–ª To create GRN Detail report click on report then click on GRN Detail report. 1.Click

2.Click GRN Detail Report

Creation of GRN


â–ª Select Dates and Vendor then click on Run report.

1.Select date

2.Select Vendor 3.Click Run Report

Creation of GRN


GRN Details Report

Creation of GRN


Create Payables â–ª Click on Payables then click on plus icon to create new item.

2.Click Add

1.Click Payables

Creation of Payables


Save Payable â–Ş Select dates, choose payment mode then select Vendor and Enter bank details then click on save and Close icon.

6.Click Save & Close Icon 1.Select Date

2.Select

3.Select Vendor

5.Enter Bank Details 4.Select Amt, Chq no.

Creation of Payables


Material Stock Updated â–Ş Open Item from store and check the total available Qty.

1.Available Qty

Creation of Stock



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