New Product Process-Part 3 Quality and Submission of Product (Beyond Batch Production of Product) ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪
PDIR for Part-Go to Slide VDIR-Go to Slide PFMEA-Go to Slide CP-Go to Slide Sample to CustomerIf Sample Reject-Reproduction of SampleSample ApprovedPilot batch of Part-Go to Slide PPAP-Go to Slide PSW Sign-Off-Go to Slide First Batch Production
Process Flow Chart
Part 2 Process
Create PDIR, VDIR & CP, PFMEA with Templates
Quality Data
Create Pilot Batch Enter Details & Dispatch
Batch
Create PSW enter Details & Add PPAP
PSW
Create PDIR â–ª Click on PDIR then click on plus icon to create new item. 2.Click Add
1.Click PDIR
Creation of PDIR
â–ª Select Type, Batch, Approved By, Part and CAD.
1.Select Type
4.Select Part
5.Select CAD 3.Select Batch, Approval
Creation of PDIR
Add Dimension
â–ª Click Dimension then click Add then Select Dimensions from search dialog and Click on select icon.
4.Click Select Icon
1.Click Dimension
3. Select
2.Click Add
Creation of PDIR
Save PDIR â–ª Dimension Added Successfully then Click on save then click on Close icon. 2.Click Save & Close Icon
1.Added Dimensions
Creation of PDIR
Open PDIR â–ª Open Created PDIR.
2.RightClick 3.Click Edit
1.Click PDIR
Creation of PDIR
Add Dimensions â–ª Click Dimensions and Enter Obs.
1.Click Dimension 2.Enter Details
3.Enter OK
Creation of PDIR
â–ª Enter Remark then Calculated Data Appears.
1.Calculated Data
Creation of PDIR
Save PDIR â–ª Finally then click on save then click on Close icon. 1.Click Save & Close Icon
Creation of PDIR
Create PDIR Report
â–ª To create PDIR report click on report then click on VDIR report. 1.Click Report
2.Click PDIR Report
Creation of PDIR
PDIR Report
Creation of PDIR
Histogram
Creation of PDIR
Create Vendor DIRs â–ª Click on Vendors DIR then click on plus icon to create new item. 2.Click Add
1.Click Vendor DIRs
Creation of VDIR
â–ª Select Type, Date, Vendor, Part, CAD and Files.
1.Select type
3.Select Vendor, Part 4.Select CAD 5. Select Files
2.Select Date
Creation of VDIR
Add Dimensions
â–ª Click Dimension then click Add.
1.Click Dimensions
2.Click Add
Creation of VDIR
â–ª Select Dimensions from search dialog then Click select icon.
2.Click Select Icon
1.Select
Creation of VDIR
â–ª After Adding the Dimensions Click Save,Close icon. 2.Click Save & Close Icon
1.Added Dimensions
Creation of VDIR
Created VDIR. â–ª Open Created VDIR.
2. Right Click
3. Click Edit
1. Click Vendor DIRs
Creation of VDIR
â–ª Click Recorded Dimensions and Enter Obs.
2. Enter Data
1. Click Dimensions
Creation of VDIR
â–ª Enter Remark then Calculated Data Appears.
1. Calculation Added
Creation of VDIR
â–ª Finally then click on saveicon. 1.Click Save Icon
Creation of VDIR
Create Vendor DIR Report â–ª To create VDIR report click on report then click on VDIR report. 1.Click 2.Click VDIR Report
Creation of VDIR
Vendor DIR Report
Creation of VDIR
Histogram
Creation of VDIR
Create PFMEA â–ª Click on PFMEA then click on plus icon to create new item. 2.Click Add
1.Click PFMEA
Creation of PFMEA
Create PFMEA Template
â–ª Click on type then select type from opened window then click on select icon. 3.Click Select Icon
1.Click Type
2.Select Type
Creation of PFMEA
â–ª Enter Name and Select Part no/Description and details.
1. Enter Name 2. Select part
3. Select
Creation of PFMEA
â–ª Click on Editor icon.
1. Click Editor
Creation of PFMEA
â–ª Right Click on Created PFMEA and follow the steps.
1.Rightclick
2. Select
3.Click Select
Creation of PFMEA
Add New Process â–ª Select Process from search dialog then click on select icon.
2.Click Select
1. Select Process
Creation of PFMEA
â–ª Right Click on Requirements and follow the steps.
1. Right Click
2.Click New
Creation of PFMEA
Save PFMEA-Template â–ª Finally then click on save then click on Close icon. 1. Click Save & Close Icon
Creation of PFMEA
Create PFMEA
â–ª Click on type then select type from opened window then click on select icon. 3.Click Select Icon
1. Click type 2.Select
Creation of PFMEA
â–ª Enter Name and Select Part no/Description, Supplier, Date.
1.Enter Name 2.Select Part 3.Select Supplier
4.Select Date
Creation of PFMEA
Create PFMEA â–ª To Create PFMEA Copy PFMEA Template in PFMEA Editor. 2. Rightclick
1. Click Editor
4.Click Copy 3. Select
Creation of PFMEA
Save PFMEA â–ª Finally then click on save then click on Close icon. 1.Click Save & Close Icon
Creation of PFMEA
â–ª Open the Created PFMEA.
2. Right Click
3. Click Edit
1. Click PFMEA
Creation of PFMEA
â–ª Open editor and Enter the data.
2.Enter Data
1.Click Editor
Creation of PFMEA
Save PFMEA â–ª Click on save then click on Close icon. 1.Click Save & Close Icon
Creation of PFMEA
Create Control Plan Template
â–Ş Click on Control plan then click on plus icon to create new item. 2.Click Add
1.Click Control Plan
Creation of Control Plan
Create CP Template
â–ª Click on type then select type from opened window then click on select icon. 3.Click Select Icon
1.Click Type
2.Select Type
Creation of Control Plan
â–Ş Enter Name and Select Part and then Click Save . 3. Click Save
1. Enter Name
2. Select part
Creation of Control Plan
Control Plan- Create Editor â–ª Click on Editor icon.
1. Click Editor
Creation of Control Plan
Insert Part in Editor â–ª Click on Created CP .
1.Click Control Plan
Creation of Control Plan
â–ª Right Click on Part and Enter Part No.
1.Rightclick
2. Enter Part No
Creation of Control Plan
Add Manf Process
â–ª Right Click on Process and follow the steps.
1.Rightclick 2. Select Ref
3.Click Select
Creation of Control Plan
â–ª Rightclick on Process then select Process then click on select icon.
3.Click Select Icon
1.Rightclick
2. Select Mnf Process
Creation of Control Plan
Add Tool â–ª Right Click on Machine device and follow the Steps.
1.Rightclick
2. Select Ref 3.Click Create Icon
Creation of Control Plan
â–ª Click to Add Sr.no, Product.
1.Click to Add Sr.no.
2.Click to Add Product
Creation of Control Plan
â–ª Click to Add Process.
1.Click to Add Process
Creation of Control Plan
▪ No Process then Enter--
1.Enter – if no Process
Creation of Control Plan
Remove Part/Process â–ª Right Click on Part and follow the Steps.
1.RightClick 2.Click Remove
Creation of Control Plan
Create new tool in Item â–ª Right Click on Machine Device and follow the steps.
1.RightClick to Add Process
1.Click New
Creation of Control Plan
Save Control Plan-Template â–Ş Click on save then click on Close icon. 1.Click Save 1.Click on Close Icon
Creation of Control Plan
Create Control Plan
â–ª Click on type then select type from opened window then click on select icon. 3.Click Select Icon
1.Click Type 2.Select Type
Creation of Control Plan
â–ª Enter Name and Select Part, Date and click Save.
4. Click Save
2. Enter Name
3. Select part
1. Select Date
Creation of Control Plan
Create CP â–ª To Create PFMEA Copy PFMEA Template in PFMEA Editor. 2. Rightclick
1. Click Editor
4.Click Copy
3. Select
Creation of Control Plan
Save Control Plan â–Ş Finally then click on save then click on Close icon. 1.Click Save & close Icon
Creation of Control Plan
Open CP â–ª Open the Created PFMEA.
2. RightClick
3. Click Edit
1. Click Control Plan
Creation of Control Plan
â–ª Open editor and Enter the data.
2.Rightclick
1. Click Editor
3. Click and Enter Data
Creation of Control Plan
â–ª To Add Responsibility Right click on Responsibility and follow the steps.
1.Rightclick
3.Click Ref 2. Select 4.Click Select
Creation of Control Plan
â–ª Select the Identity and click on select icon.
2.Click Select Icon
1. Select
Save Control Plan â–ª Click on save then click on Close icon. 1.Click Save & Close Icon
Creation of Control Plan
Create Batches â–ª Click Master Batch then Right click on Master Batch then Click Edit.
2.Rightclick on Master Batch
1.Click Master Batch
3.Click Edit
Creation of Batch
â–ª Click on Actions then Click Create Batch . 1.Click
2.Click Create Batch
Creation of Batch
Batch Created â–ª Click Save then click on Close Icon. 1.Click Save & Close Icon
Creation of Batch
Entering Data in Created Batch â–ª Open Created Batch. 2.Click Run Search
3.RightClick batch 1.Click Batch
4.Click Edit
Creation of Batch
â–ª Select batch Type then Enter Batch Name, Qty, Weight along with UOM.
2.Enter Batch name 1.Select batch 5.Enter Wt
3.Enter Qty
5.Select UOM
Creation of Batch
â–ª Click Process then Right click on Manufacturing process and Click view.
1.Click Process
2.Right click Mnf Process
3.Click View
Creation of Batch
â–ª Select Bincard and Enter Accepted Qty .
1.Select Bincard
2.Enter Qty
Creation of Batch
â–ª Select Item for Bincard then Click on Select icon.
2.Click on Select Icon
1.Select
Creation of Batch
â–ª After Adding all Bincards, Qty then Click Save icon. 1.Click Save
2.Add rest Bincards, Qty
Creation of Batch
â–ª Click Save then click on Close Icon. 2.Click Save 3.Click Close Icon
1. Bincard, Qty Added
Creation of Batch
Promote Batch â–ª Unlock the Batch then Click on Promote. 2.Click Promote
1.Lock Batch
Creation of Batch
â–ª Select State then Click on Close icon. 2.Click Close Icon
1.Select Dispatch
Creation of Batch
Batch Dispatched
â–ª Check the Batch State.
1.Dispatch State
Creation of Batch
Create Batch Report
â–ª Click Report then click on Material Consumption Report. 1.Click Report 2.Click Matrl Report
Creation of Batch
Batch Material Consumption Report
Creation of Batch
Part Stock updated â–Ş Open Item from store and check the total available Qty.
1.Available Qty
Creation of Stock
Create PSW â–ª To Create PSW click Part Submission then click on plus icon to create new tem. 2.Click Add
1.Click PSW
Creation of PSW
â–Ş Click Part Name then select Part from search dailog then click on select icon.
1.Click Name
3.Click Select Icon
2.Select Part
Creation of PSW
â–ª Enter Part no, PO no then Select Date and Enter Wt.
1.Enter Part No 2.Select Date
3.Enter wt
4.Enter PO no
Creation of PSW
Add PPAP â–ª Click on PPAP then Click Add and Select Itemtype then Click on Run Search.
4.Click Run Search
1.Click PPAP
3.Select Item
2.Click Add
Creation of PSW
â–ª Select Item then click on select icon.
2.Click Select
1.Select Item
Creation of PSW
Save PSW â–ª Click Save then click on Close Icon. 1.Click Save, Close Icon
Creation of PSW