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CLECO ASSEMBLY TOOLS

CooperTools

Cleco

Cooper Tools P.O. Box 1410 Lexington, SC 29071-1410 USA Phone: 803-359-1200 Fax: 803-808-6735 www.coopertools.com

Cooper Power Tools GmbH & Co. Postfach 30 D-73461 Westhausen Germany Phone: (49)7363-810 Fax: (49)7363-81222

DECEMBER 2002 SP-1000 1202 15M W

SP-1000 1202 15M W

AIRETOOL® • APEX® BUCKEYE® • CLECO® COOPER AUTOMATION™ DGD® • DOLER® • DOTCO® GARDNER-DENVER® GARDOTRANS™ • GETA™ MASTER POWER® METRONIX™ QUACKENBUSH™ RECOULES™ ROTOR™ UTICA®

SP-1000 1202 15M W

ASSEMBLY TOOLS

Table of Contents ISO-9001 . . . . . . . . . . . . . . . Model Number Index . . . . . . Warranty, Lubrication, Safety Assembly Tool Overview . . . Screwdriver Introduction . . . Clutch Selection Guide . . . .

www.coopertools.com

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1 2 5 6 8 9

Tube Nut Wrenches . . . . . . . . . . . . . . . . . . .

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10 12 14 18 19 20 23

Instrumented Tools & Electronic Controllers

Screwdrivers Introduction . . Inline . . . . . . . Pistol Grip . . . Rolling Impulse Stall . . . . . . . . Accessories . . Electric . . . . . .

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Balance Arms Introduction Air Cylinder Spring . . . . Accessories

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27 28 29 30

Introduction . . . . . . . . . . . . . . . . Hydraulic Pulse Air Shut-off . . . . Hydraulic Pulse Air/Non Shut-off Accessories . . . . . . . . . . . . . . . .

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31 34 35 36

Pulse Nutrunners

Angle Nutrunners Introduction . . . . . . . . . . Angle Nutrunners . . . . . . Stall Bar Nutrunners . . . . Flush Socket Nutrunners Crowfoot Nutrunners . . . Hold & Drive Nutrunners . Double End Nutrunners . Accessories . . . . . . . . . .

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37 40 46 48 50 52 54 61

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55 56 57 58

Ratchet Wrenches Introduction Stall Type . . Clutch . . . . Accessories

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CooperTools Is On The Web!

Impact Wrenches Introduction . . . . . . . Inline and Pistol Grip Spade Handle . . . . . Accessories . . . . . . .

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Introduction . . . . . . . . . . . Pistol Grip . . . . . . . . . . . . Right Angle . . . . . . . . . . . Inline . . . . . . . . . . . . . . . . Floating Spindle . . . . . . . . Flush Socket . . . . . . . . . . Crowfoot . . . . . . . . . . . . . Tube Nut . . . . . . . . . . . . . Hold-n-Drive . . . . . . . . . . Electric Tool Controller . . . Accessories . . . . . . . . . . . Pulse Control Tools . . . . . Electronic Processors & Instrumented Nutrunners Accessories . . . . . . . . . . .

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CooperTools is pleased to unveil a complete resource for power tools on-line. www.coopertools.com offers product information, service literature, brand catalogs, press releases and more. A dominant source of information, the CooperTools’ web site is your source for application solutions on-line.

Making your job easier is our goal! You can access service literature anytime. Choose a category such as Assembly Tools or Material Removal Tools from the main menu and then click on the brand you’re looking for. You’ll be on your way to any current service literature you need, whether it’s Cleco, Apex, Master Power, or any of our power tools’ brands. Up-to-date product catalogs are also available online providing you with current information on our broad product line. Even Material Safety Data Sheets (M.S.D.S.) for Safety and Disposal Information are available on our website.

General Accessories . . . . . . . . . . . .100–105 Conversion Tables Millimeter–Decimal–Fraction . . . . . . . . . . . . Torque-Air Pressure-Miscellaneous . . . . . . .

106 107

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

Sales & Service Centers . . . . . . . . . . . . . . .

109

Cooper Tools on the Web . . . . . . . . . . . . . .

110

It’s simple! Our Customer Service section provides you with information such as answers to frequently asked questions or contact phone numbers and addresses for your area of the country. You can learn more about CooperTools in the About Us section or browse through the What’s New information to learn how CooperTools continues to be your source for solutions. For even faster searches, you can go direct to a brand site by simply entering the brand name. Entering www.clecotools.com takes you directly to the brand site. What is the future of www.coopertools.com? A dynamic site continuing to focus on your need for up-to-date information on the latest CooperTools’ offerings that you can access anytime you need...twenty-four hours a day, seven days a week!

ISO 9001 Quality System Certified

CooperTools Division has attained ISO 9001 Quality System Certification for eight of our facilities. The driving force behind the implementation of the Quality System is the commitment “to provide our customers with the best value delivered by offering only products and services that meet or exceed their expectations”.

Lexington, South Carolina

Dayton, Ohio

Westhausen, Germany

Hicksville, Ohio

Ozoir-la-Ferrière, France

Springfield, Ohio

Houston, Texas

Model Number Index Model

• 200427 • 200428 • 200429 • 105PH554 105PH55Q • 105PTH254 • 105PTH25Q 111NO-40CQ 11PHL802 • 11PHL80Q • 11PTHL35Q 140PH45Q • 140PTH25Q 14E1CA02Q • 14E1CA03Q 14E1CA04Q 14E1CA05Q • 14E1SA02Q • 14E1SA03Q • 14E1SA04Q • 14E1SA05Q 14E2CA02Q • 14E2CA03Q 14E2CA04Q 14E2CA05Q • 14E2SA02Q • 14E2SA03Q • 14E2SA04Q 14E2SA05Q 15ATHF153 15STH30Q 15STHF30Q • 160PH456 • 160PTH256 • 17EA08AL2 • 17EA15AM3 17EA16F1MD00 • 17EA22AM3 17EA23F1MG00 • 17EA28AM3 17EA30F1MD00 • 17EP06Q • 17EP12D3 • 17EP12Q • 17EP17D3 • 17EP17Q • 17EP22D3 • 17EP31D3 • 17ES06Q 17ES06ZA • 17ES12D3 • 17ES12Q 17ES12ZA • 17ES17D3 • 17ES17Q 17ES17ZA • 17ES22D3 • 17ES31D3 • 20PHL703 • 20PHL70Q • 20PTHL353 • 20PTHL35Q 24RAA06AL2 • 24RAA06AL3 24RAA07AL2

Page

26, 100 100 100 35 35 34 34 19 35 35 34 35 34 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 34 34 34 35 34 79 79 84 79 84 79 84 78 78 78 78 78 78 78 80 82 80 80 82 80 80 82 80 80 35 35 34 34 41 41 41

•Denotes a Rapid Select item.

Model

• 24RAA07AL3 24RAA11AL2 • 24RAA11AL3 • 24RAA12AM3 • 24RAA19AM3 • 24RAA23AM3 • 24RAA26AH3 • 24RAS13AM3 250PHF406 • 250PTHF226 • 2RSA-10B • 2RSA-10SB • 30PHL70Q • 30PTHL35Q 34RAA08AL2 • 34RAA08AL3 34RAA09D24 34RAA09F1MD00 34RAA11AL2 • 34RAA11AL3 • 34RAA15AM3 34RAA16D24 34RAA16F1MD00 • 34RAA26AH3 • 34RAA28AH3 34RAA28D24 34RAA28F1MG00 • 34RAA33AX3 34RAA33D24 34RAA33F2MG00 • 34RAA37AX3 • 34RAA47AX3 34RAA47D24 34RAA47F2MG00 34RAA53D24 34RAA53F2MI00 34RAA53H3MGFM5 34RAA67D34 34RAA67F3MI00 34RAA67H3MIFMA • 34RAA68AZ3 • 34RAA68AZ4 34RAA75AZ3 • 34RAA75AZ4 34RAA94D34 34RAA94F3ML00 34RAA94H3MLFMB 34RAS103D34 34RAS103F3ML00 34RAS103H3MOFMD 34RAS10D24 34RAS10F1MD00 • 34RAS11AL3 34RAS18D24 34RAS18F1MD00 • 34RAS28AH3 34RAS30D24 34RAS30F1MG00 • 34RAS36AX3 34RAS40D24 34RAS40F2MG00 34RAS52D24 34RAS52F2MI00 34RAS58D34 34RAS58F3MI00

Page

41 41 41 41 41 41 41 44 35 34 12 12 35 34 41 41 54 48 41 41 41 54 48 41 41 54 48 41 54 48 41 41 54 48 54 48 52 54 48 52 41 41 41 41 54 48 52 54 48 52 54 48 44 54 48 44 54 48 44 54 48 54 48 54 48

Model

34RAS58H3MGFM5 34RAS73D34 34RAS73F3MI00 34RAS73H3MJT30 34RCA30D1MB01 34RCA30D1MG01 34RCA30D3MB01 34RCA30D3MG01 34RCS14D1MB01 34RCS14D1MG01 34RCS14D3MB01 34RCS14D3MG01 34RCS29D1MB01 34RCS29D1MG01 34RCS29D3MB01 34RCS29D3MG01 • 35PHL703 35PTHEF2544 35PTHEF2546 35PTHEF25Q4 35PTHEF25Q6 • 35PTHL353 35RSA-10-3 • 35RSA-10Q 35RSA-20Q 35RSA-5-3 • 35RSA-5Q • 35RSA-7Q • 35RSAP-10Q 35RSAP-20Q 35RSAP-7Q • 35RSAPT-10Q 35RSAPT-20Q 35RSAPT-5Q • 35RSAPT-7Q 35RSATP-10-3 • 35RSATP-10Q 35RSATP-20Q 35RSATP-5-3 35RSATP-5Q 35RSATP-7Q • 35STHF404 • 35STHF40Q • 35STHFA404 35STHFA40Q 35TNAL-10-6 35TNAL-5-6 35TNAL-5-9 35TNAL-7-6 35TNL-5-6 400PHF356 • 400PTHF206 40RNALTV-204P-3 40RNALTV-20M-3 41NCR130H18 41NCR130H20 41NCR130H25 41NDR130H15 41NDR130H16 41NDR130H18 41NDR130H20 41NDR130H25 41NDR172H15 41NDR172H16 41NDR172H18

Refer to page 7 for description of Rapid Select.

Page

52 54 48 52 50 50 50 50 50 50 50 50 50 50 50 50 35 97 97 97 97 34 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 34 34 34 34 62 62 62 62 62 35 34 98 98 56 56 56 57 57 57 57 57 57 57 57

Model

41NDR172H20 41NDR172H25 41NDR236H15 41NDR236H16 41NDR236H18 41NDR236H20 41NDR236H25 45NAB-3P-4 45RNAB-2-4 45RNAB-2P-4 45RNAB-2T-4 45RNAB-3-3 45RNAB-3P-4 45RNAB-3T-4 45RNAB-4-3 45RNAB-4T-4 45RNAB-6-3 45RNB-2T-4 45RNB-3P-4 45RNB-3T-4 45RNB-4T-4 • 47EA105AH4 47EA110F3MT00 47EA110H3MLFMB 47EA135F4ML00 47EA135H3MOFMD • 47EA135MH4 47EA15AL3 • 47EA175AX5 • 47EA230AX5 47EA230F4MO00 47EA230H3MUMMB 47EA30F2MG00 • 47EA33AM3 47EA39F2MG00 • 47EA43AM3 47EA43F3MI00 47EA43H3MGFM5 47EA55F2MI00 47EA56F3MJ00 47EA56H3MIFMA • 47EA60AM3 • 47EA60AM4 47EA80F3MJ00 47EA80H3MJT30 • 47EA90AH4 47EC30D1ME01 47EC30D3ME01 47EP12Q • 47EP25D3 • 47EP36D3 • 47EP48D3 47ES1152ZA 47ES12Q 47ES12ZA 47ES1502ZA 47ES1653ZA 47ES221ZA 47ES2503ZA 47ES25D3 47ES281ZA 47ES36D3 47ES401ZA 47ES48D3 47ES602ZA

Page

57 57 57 57 57 57 57 42 47 42 42 47 42 42 47 42 47 44 44 44 44 79 84 90 84 90 79 79 79 79 84 90 84 79 84 79 84 88 84 84 90 79 79 84 90 79 86 86 78 78 78 78 82 80 82 82 82 82 82 80 82 80 82 80 82

Model Number Index Model

47ES702ZA 47ES802ZA 47ET20T2ED00 47ET20T2MD00 47ET20T2MG00 47ET30T3EF00 47ET30T3MG00 47ET30T3MM00 47ET40T4EK00 47ET40T4EM00 47ET40T4MR00 47ET40T4MU00 55NAL-2T-4 55NAL-3P-4 55NAL-3T-4 55NAL-4P-4 55NAL-4T-4 55NL-2T-4 55NL-3T-4 55NLTVC-4T-4 • 55PHL604 • 55PHL60Q 55PTHEF2544 55PTHEF2546 55PTHEF25Q4 55PTHEF25Q6 • 55PTHL354 • 55PTHL35Q 55RNAL-2-4 • 55RNAL-2T-4 55RNAL-3-4 • 55RNAL-3P-4 • 55RNAL-3T-4 55RNAL-4-4 55RNAL-4P-4 • 55RNAL-4T-4 55RNAL-6T-4 • 55RNL-2T-4 • 55RNL-3T-4 55RNL-7T-4 5BRNAL-104BH-2 5BRNAL-104BH-3 • 5BRNAL-10BF-2 5BRNAL-10BH-3 5BRNAL-174H-2 5BRNAL-174H-3 5BRNAL-17F-2 5BRNAL-17H-2 5BRNAL-254BF-2 5BRNAL-2BF-2 5BRNAL-7BF-2 5BRNAL-7BH-2 5BRNAL-7BH-3 5BRNL-10BF-2 • 5BRSAL-10BQ 5BRSAL-17Q • 5BRSAL-25BQ 5BRSAL-2BQ • 5BRSAL-7BQ 5BRSAP-10BQ 5BRSAP-7BQ • 5BRSAPT-10BQ 5BRSAPT-2BQ • 5BRSAPT-7BQ

Page

82 82 88 88 88 88 88 88 88 88 88 88 43 43 43 43 43 45 45 98 35 35 97 97 97 97 34 34 47 43 47 43 43 47 43 43 43 44 44 44 40 40 40 40 40 40 40 40 40 40 40 40 40 44 12 12 12 12 12 15 15 14 14 14

Model

• 5BRSATP-10BQ 5BRSATP-2BQ • 5BRSATP-7BQ 5BRSAUPT-10BQ 5BRSAUPT-17Q • 5BRSAUTP-10BQ 5BRSAUTP-2Q 5BRSAUTP-7Q 5BRSSTP-10BQ 5BRSSTP-17Q 5BRSSTP-25BQ • 5BRSSTP-7BQ • 5BRWP-10 5NAL-10BF-2 5NAL-10BH-2 5NL-10BH-3 5RNAL-104BH-2 • 5RNAL-104BH-3 • 5RNAL-10BF-2 • 5RNAL-10BH-2 • 5RNAL-10BH-3 • 5RNAL-174H-2 • 5RNAL-174H-3 5RNAL-17F-2 5RNAL-17H-2 5RNAL-17H-3 • 5RNAL-254BH-2 • 5RNAL-254BH-3 5RNAL-25BF-2 5RNAL-25BH-3 5RNAL-7BC-2 • 5RNAL-7BF-2 • 5RNAL-7BH-2 • 5RNAL-7BH-3 • 5RNL-10BH-3 • 5RSA-10B • 5RSA-10BQ • 5RSA-17 • 5RSA-17Q 5RSA-25B • 5RSA-25BQ 5RSA-2B • 5RSA-2BQ 5RSA-7B • 5RSA-7BQ • 5RSAL-10BQ 5RSAL-17Q 5RSAL-25BQ • 5RSAL-2BQ • 5RSAL-7BQ • 5RSAP-10BQ 5RSAP-17Q • 5RSAP-7BQ 5RSAPT-10B • 5RSAPT-10BQ • 5RSAPT-17Q • 5RSAPT-25BQ • 5RSAPT-2BQ 5RSAPT-7B • 5RSAPT-7BQ • 5RSATP-104BQ • 5RSATP-10BQ • 5RSATP-174Q • 5RSATP-17Q

Page

14 14 14 15 15 15 15 15 19 19 19 19 14 40 40 45 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 44 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 15 15 15 14 14 14 14 14 14 14 14 14 14 14

Model

• 5RSATP-254BQ • 5RSATP-25BQ • 5RSATP-2BQ • 5RSATP-7BQ • 5RSAUPT-10BQ • 5RSAUPT-17Q 5RSAUPT-7BQ • 5RSAUTP-10BQ 5RSAUTP-17Q 5RSAUTP-2BQ • 5RSAUTP-7BQ 5RSCH-10BQ 5RSCH-17 • 5RSCH-17Q 5RSCHPT-10BQ 5RSCHPT-17Q 5RSCHTP-17Q • 5RSSTP-10BQ • 5RSSTP-17Q • 5RSSTP-25BQ 5SA-10B • 5SA-10BQ 5SA-17 5SA-17Q 5SA-25BQ 5SA-2B 5SA-2BQ 5SA-7B • 5SA-7BQ 5SRA-10B • 5SRA-10BQ • 5SRA-17Q 5SRA-25BQ 5SRA-2BQ 5SRA-7BQ 60NDR092HD24 60NDR092HD32 60NDR092HD40 60NDR092HD48 60NDR092HD56 64TTS34D4 64TTS44D4 64TTS55D4 64TTS75D4 64TTS90D4 64TTS110D4 64TTS125D4 64TTS140D4 64TTS150D6 64TTS175D6 64TTS205D6 64TTS255D6 64TTS345D6 64TTS425D6 64TTS570D6 64TTS640D8 64TTS750D8 64TTS930D8 64TTS1260D8 64TTS1475D8 64TTS1820D8 64TTS1985D8 67EA1035AH8 67EA1340AH8 •Denotes a Rapid Select item.

Page

14 14 14 14 15 15 15 15 15 15 15 18 18 18 18 18 18 19 19 19 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 57 57 57 57 57 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 79 79

Model

67EA1700AH8 67EA2010AH8 67EA235AL6 67EA255AL6 67EA340AM6 67EA460AM6 67EA570AM6 67EA730AM6 67EA860AH8 67ES1050D8 67ES1050Z8 67ES105D4 67ES105Z4 67ES135D4 67ES135Z4 67ES1670D8 67ES1670Z8 67ES190D6 67ES190Z6 67ES2060D8 67ES2060Z8 67ES285D6 67ES285Z6 67ES385D6 67ES385Z6 67ES4050D12 67ES475D6 67ES475Z6 67ES610D6 67ES610Z6 67ES65D4 67ES65Z4 67ES850D8 67ES850Z8 75NAL-2V-4 75NAL-2X-6 75NL-2V-4 75NL-2X-6 75NL-3V-4 • 75PHL504 75PHL50Q • 75PTHL354 • 75PTHL35Q 75RNAL-2V-4 • 75RNAL-2X-6 75RNAL-3V-4 75RNAL-3X-6 • 75RNL-2X-6 75RNL-3V-4 • 75RNL-3X-6 7PHL902 • 7PHL90Q • 7PTHL35Q • 7STHF55Q • 7STHFA55Q • 88RSA-5C-3 • 88RSA-5CQ 88RSA-7C-3 • 88RSA-7CQ 88RSAL-5C-3 • 88RSAL-5CQ • 88RSAPT-2CQ 88RSAPT-5C-3 • 88RSAPT-5CQ

Page

79 79 79 79 79 79 79 79 79 81 83 81 83 81 83 81 83 81 83 81 83 81 83 81 83 81 81 83 81 83 81 83 81 83 43 43 45 45 45 35 35 34 34 43 43 43 43 44 44 44 35 35 34 34 34 13 13 13 13 13 13 16 16 16

Refer to page 7 for description of Rapid Select.

Model Number Index Model

88RSAPT-7CQ 88RSATP-2C-3 • 88RSATP-2CQ • 88RSATP-5C-3 • 88RSATP-5CQ 88RSATP-7C-3 88RSATP-7CQ 88SA-5C-3 88SA-5CQ 88SA-7CQ 8RNO-10BQ • 8RNO-20BQ 8RNO-30BQ 8RNO-40BQ 8RNO-50BQ 8RNO-7BQ 8RNP-10BQ 8RNP-20BQ • 8RSA-10 • 8RSA-10BQ • 8RSA-20 • 8RSA-20BQ 8RSA-30 • 8RSA-30BQ 8RSA-40 8RSA-40BQ • 8RSA-5BQ • 8RSA-7BQ • 8RSAL-10BQ 8RSAL-20 • 8RSAL-20BQ • 8RSAP-10BQ • 8RSAP-20BQ 8RSAP-7BQ 8RSAPT-10B • 8RSAPT-10BQ • 8RSAPT-20BQ 8RSAPT-30BQ 8RSAPT-40BQ 8RSAPT-5B 8RSAPT-5BQ • 8RSAPT-7BQ • 8RSATP-10BQ 8RSATP-20BQ 8RSATP-30BQ 8RSATP-5BQ • 8RSATP-7BQ 8RSCH-10BQ 8RSCH-20 8RSCH-20BQ 8RSCH-7BQ 8RSCL-10 8RSCL-10BQ 8RSCL-20 8RSCL-20BQ 8RSCL-7BQ 8RSCO-10BQ 8RSCO-20B 8RSCO-20BQ 8SA-10 • 8SA-10BQ 8SA-20BQ 8SA-30BQ 8SA-7BQ 90PTHEF2544

•Denotes a Rapid Select item.

Page

16 16 16 16 16 16 16 13 13 13 19 19 19 19 19 19 19 19 13 13 13 13 13 13 13 13 13 13 13 13 13 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 13 13 13 13 13 97

Model

90PTHEF2546 90PTHEF25Q4 90PTHEF25Q6 BH-100A BH-45A BH-60B BH-70A BH-80A BH-90A • BL-2A • BL-4A • BL-6A • BL-8A BLL-6A • BLL-8A BM-13A BM-18A BM-25A BM-35A BM-45A BML-13A CPBA-12 CPBA-12-AH CPBA-12-WM CPBA-18 CPBA-18-AH CPBA-18-WM CPBA-24 CPBA-24-WM CPBA-30 CPBA-30-AH CPBA-30-WM CSBA-12 CSBA-12-AH CSBA-12-WM CSBA-18 CSBA-18-AH CSBA-18-WM CSBA-24 CSBA-24-WM CSBA-30 CSBA-30-AH CSBA-30-WM ESBA-12-AH ESBA-18-AH ESBA-24-AH ESBA-30-AH H16NDR09H15 H16NDR09H16 H16NDR09H18 H16NDR09H20 H16NDR09H25 H16NDR09H29 H16NDR09H37 H16NR13H15 H16NR13H16 H16NR13H18 H16NR13H20 H16NR13H25 H16NR25H15 H16NR25H16 H16NR25H18 H16NR25H20 H16NR25H25 H16RF07T2ED00

Page

97 97 97 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 26 26 26 26 57 57 57 57 57 57 57 56 56 56 56 56 56 56 56 56 56 64

Model

H16RF07T2MD00 H16RF07T2MG00 H16RF07T3EF00 H16RF07T3MG00 H16RF07T3MM00 H16RF07T4EK00 H16RF07T4EM00 H16RF07T4MR00 H16RF07T4MU00 H30NDR08H15 H30NDR08H16 H30NDR08H18 H30NDR08H20 H30NDR08H25 H30NDR08H29 H30NDR08H37 H30NR12H15 H30NR12H16 H30NR12H18 H30NR12H20 H30NR12H25 H30NR12H29 H30NR12H37 H30NR20H15 H30NR20H16 H30NR20H18 H30NR20H20 H30NR20H25 H30NR20H29 H30NR20H37 M-PRO-92B-00YD M-PRO-92B-00YF M-PRO-92B-00YS M-PRO-92B-00YU M-PRO-93B-00PD M-PRO-93B-00PF M-PRO-93B-00PS M-PRO-93B-00PU PBA-12 • PBA-12-AH PBA-12-WM PBA-18 PBA-18-18 PBA-18-18-AH PBA-18-18-WM • PBA-18-AH PBA-18-WM PBA-24 PBA-24-AH PBA-24-WM PBA-30 PBA-30-AH PBA-30-WM PL-12A SBA-12 SBA-12-24-AH • SBA-12-AH SBA-12-WM SBA-18 • SBA-18-AH SBA-18-WM SBA-24 SBA-24-AH SBA-24-WM SBA-30

Refer to page 7 for description of Rapid Select.

Page

64 64 64 64 64 64 64 64 64 57 57 57 57 57 57 57 56 56 56 56 56 56 56 56 56 56 56 56 56 56 98 98 98 98 98 98 98 98 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 100 29 29 29 29 29 29 29 29 29 29 29

Model

SBA-30-AH SBA-30-WM • TME-111-15-D • TME-111-15-D-ED • TME-111-15-D-EN • TME-111-15-D-EP • TME-111-15-P • TME-111-15-P-ED • TME-111-15-P-EN • TME-111-15-P-EP • TME-111-15-S • TME-111-15-S-ED • TME-111-15-S-EN • TME-111-15-S-EP • TME-111-15-U • TME-111-15-U-ED • TME-111-15-U-EN • TME-111-15-U-EP • TME-111-30-D • TME-111-30-D-ED • TME-111-30-D-EN • TME-111-30-D-EP • TME-111-30-P • TME-111-30-P-ED • TME-111-30-P-EN • TME-111-30-P-EP • TME-111-30-S • TME-111-30-S-ED • TME-111-30-S-EN • TME-111-30-S-EP • TME-111-30-U • TME-111-30-U-ED • TME-111-30-U-EN • TME-111-30-U-EP W-2109-8 W-2120-12 • WL-200-3 • WL-200-4 WL-200-BQ • WP-200-3 • WP-200-4 • WP-200-BQ • WP-2049-6 • WP-2050-6 • WP-2059-6 • WP-2059-8 WP-2059-8-6E • WP-2060B-6 • WP-2060B-8 • WP-2109B-8 WP-2110B-8 • WP-455-4P • WP-455-4R WPS-2109B WS-2119 • WT-2109-8 WT-2109-8-6E • WT-2110-8 • WT-2119-12 WT-2120-12 • WTS-2109 • WTS-2119 WTS-2120

Page

29 29 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 69 69 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 69 69 69 69 69 69 69 69 69

Cooper Industries, CooperTools Division Warranty Cooper warrants products and parts sold by it, insofar as they are of its own manufacture, against defects of material and workmanship, under normal use and service in accordance with its written instructions, recommendations, and ratings for installation, operation, maintenance, and service of products, for a period of ONE YEAR FROM THE DATE OF INITIAL USE, BUT IN NO EVENT SHALL THE WARRANTY EXCEED 24 MONTHS FROM DATE OF DELIVERY TO DISTRIBUTOR. Proof of Purchase with shipment date must be furnished by the user to validate the warranty. This warranty applies only to products manufactured by Cooper and specifically excludes products manufactured by others. Products not manufactured by Cooper are warranted only to the extent and in the manner warranted to Cooper by the manufacturer

and then only to the extent Cooper is able to enforce such warranty. Cooper’s warranty with respect to products manufactured by it is limited to the repair or replacement, as Cooper may elect, of any defective part regarding which the Distributor has given 5 days written notice from the discovery of such defect. Installation and transportation costs are not included. Cooper shall have the option of requiring the return to it of the defective material, transportation prepaid, for inspection. No allowance will be made for repairs without Cooper’s approval. COOPER MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, AND HEREBY DISCLAIMS ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Lubrication Products CooperTools’ products are classified as non-hazardous manufactured items, defined in the OSHA 1910.1200 Hazard Communication Standard as “Articles”. These products, under conditions of normal use, do not release or cause exposure to a hazardous chemical. Under normal conditions of use, lubrication products sold separately for or used within these tools should not cause an exposure hazard. Refer to the Material Safety Data Sheet (M.S.D.S.) for Safety and Disposal Information. M.S.D.S. sheets are available upon request from CooperTools. Cooper is also aware of, and complies with, the

provisions of section 611 amendments to the Clean Air Act of 1990. No ozone depleting chemicals have been used in the manufacture of our products. If you resell or distribute these products, you have the responsibility for ensuring that the Material Safety Data Sheets are provided to the purchaser. Proper lubrication is essential to the economical operation of pneumatic and electric tools. CooperTools perform better and their life is extended by using the recommended lubricants. All lubricants that are listed in the accessory section of this catalog have undergone extensive testing and are recommended for use with CooperTools products.

Fastener Selection The suggested fasteners listed in this catalog are determined by matching a tool’s maximum rated load to Society of Automotive Engineers (SAE) Grade 5 and International Organization of Standardization (ISO) Grade 9.8 fasteners. The torque capabilities for SAE Grade 5 fasteners are from SAE Manual, SAE J429 (Mechanical and Material Requirement for Externally Threaded Fasteners). The torque capabilities for ISO Grade 9.8 fasteners are from ISO 898-1 (Mechanical Properties of Fasteners). All values selected are based on lubricated fasteners.

The suggested fasteners listed in this catalog are advisory only, and CooperTools recommends that you further consult other technical references before final tool selection. Reliance on the accuracy of this catalog data for any purpose by anyone is at the sole risk of that person. CooperTools is not responsible for any loss, claim, or damage arising from improper tool selection. The torque values listed under the headings “TORQUE” are tested on an ISO 5393 soft joint rate test fixture unless otherwise stated by a special note.

Assembly Tool Overview

The Cleco family of tools is one of the most diverse in the portable tool industry. With a broad selection of clutches and motors, this line of tools covers a wide range of torque at several speeds. Coupled with a diverse line of attachments and throttles, these tools are suitable for an indefinite number of applications.

Tools that perform Improving production rates and decreasing costs are critical to the success of today’s manufacturer. Cleco assembly tools have been specially designed to run down the broadest range of threaded fasteners, while providing accurate torque. Whether an application is a “soft” or “hard” joint, these tools are fast, consistent and reliable. When it comes to performance and reliability, there is no doubt as to why manufacturers around the world have come to rely on Cleco tools.

TORQUE (Nm)

Inline

Pistol Grip

Right Angle

5000 4000 3500 3000 M42

2500 2000

M36

1500 M30

1000 M27

750 M24

500 M20

400 M20

300 M18

200 M16

100

M14 M12

50 40 30 20 10 5

M10

M7 M6 M5

Screwdrivers

Pulse

Nutrunners

Impacts

Screwdrivers

Pulse

Nutrunners

Impacts

Clecomatic

Stall

Tools of the highest quality When we say our tools are built well, we really mean it. CooperTools manufacturing processes are ISO 9001 certified ... that means the Cleco brand is manufactured to the highest standard.

Tools that are flexible Many of the inline and pistol grip screwdrivers and nutsetters are equipped with an array of quick-change chucks, slip chucks and square drivers. Likewise, many of the angle head tools are equipped with optional square drive sizes. Bit and finder combinations, insert bit holders, socket adapters and many other accessories are available.

Tools that work with the operator It is simple...give an operator a tool that is comfortable to use and the operator will work better. That is why the science of human engineering is integral in the design of every Cleco tool. The weight and shape of a particular tool are carefully designed to maximize control, ease of handling and tool balance. Special attention has been placed on housing grips. Housings are shaped to fit hand contours, and many have additional comfort grips to isolate the operator from temperature and vibration.

Tools that run quietly Special attention is given to the design of the exhaust system of every tool. The motor noise is efficiently muffled to insure that the user will have the most quiet working conditions possible.

Rapid Select means fast delivery Models indicated with the Rapid Select icon represent our most popular tools, and are available for fast delivery on limited quantities.

Tool Certification We now offer in-house certification service for all of our assembly tools. Standard turnaround time is five (5) days from receipt of tool. Let our trained technicians repair your tools. Contact your local Cleco representative.

Screwdrivers

A tradition of quality is built into every screwdriver. Cleco screwdrivers have long been recognized as the assembly tool standard against which all other brands are measured. With over 100 years of precision manufacturing experience built into each tool, Cleco screwdrivers provide users the ultimate in light and medium duty assembly tool performance. Designed to withstand the demanding requirements of today’s modern, high repetition assembly lines, Cleco’s direct no nonsense approach to overcoming even the most complicated application requirements, has made Cleco the world’s #1 choice for assembly tool technology. Cleco’s long standing tradition of service to the customer has led us to develop an extensive line of screwdrivers with configurations to suit a broad range of applications. Options including multiple reversing methods, four different clutch styles, numerous handle alternatives, and a wide variety of accessories provide the building blocks for tool configurations designed to meet our customers’ unique assembly application requirements. The Cleco 2 series of inline, Clecomatic screwdrivers offer dependable repetitive torque accuracy from 8 to .5 in.-lbs, ideal for miniature assemblies often found in extra light-duty electronics assembly using #0 to #5 screws. A benchmark in the light to medium duty assembly tool market, the Cleco 5 series screwdrivers are the ultimate tools for an infinite

range of applications including computer, electronics, and appliance assembly. With a torque range of 7 to 180 in.-lbs (.8 to 20Nm), the 8 & 88 series Cleco screwdrivers cover the gamut of medium duty assembly applications ranging from lawn and garden equipment to small recreational vehicles, and even automotive. Capable of running down fasteners as large as 5/16 (M6), the Cleco 35 series screwdrivers are the true workhorses of the medium to heavy-duty screw assembly market. For applications requiring fast rundown, the Cleco 111 series screwdrivers turn at speeds of up to 4000 rpm, making these great tools for driving large wood screws and lag bolts. Finally, the durable Cleco 3 series cordless screwdriver combines the versatility and portability of battery operation with the accuracy and repeatability of a torque shutoff clutch.

Inline

TORQUE (Nm)

Pistol Grip

30 M8

20 M7

M4 M3

0 2

111

Clutch Selection Guide Choose the right Cleco clutch to match your application. Clecomatic速 Clutch A Clecomatic tool starts when the bit is depressed and stops the instant preset torque is reached on the fastener. This feature and the patented clutch mechanism help assure consistent repetition of torque settings over a long period of time, which means better quality in the finished product. Since the tool does not dwell on the fastener, production can be boosted 10% or more. The short cycle time of a Clecomatic screwdriver results in less tool wear and fewer replacement parts. The life of a Clecomatic tool is up to five times longer than that of a lever-operated, ratcheting clutch screwdriver.

Clecomatic Clutch 速

Rolling Impulse Clutch The Rolling Impulse series has two sets of clutch jaws: one set has positive jaw engagement or disengagement so that the bit rotates only when forward pressure is applied to the tool. The second set features large spherical detents and oversize steel balls for a smooth rolling action that insures maximum clutch face life, reduces shock loading and vibration, and improves torque control. All Rolling Impluse tools are lever- or trigger-operated.

Rolling Impulse Clutch

Auto-Start Clutch Auto-Start screwdrivers feature a unique rolling action clutch. Like the Clecomatic screwdriver, Auto-Start screwdrivers start when the bit is depressed; the tools stops however, only when removed from the work. Excellent tools for triggerless applications, they provide an ideal alternative to the fully automatic Clecomatic screwdriver.

Auto-Start Clutch

Stall Type In the Stall type series, the driving spindle is coupled to the motor without an intermediate clutch. Torque output of this type tool may be controlled within fairly reasonable limits with an air pressure regulator. Stall type tools are also trigger operated.

Stall Type

APPLICATION

CLUTCH SELECTION GUIDE FOR COMMON FASTENING APPLICATIONS

CLUTCH TYPE 速

Clecomatic

STANDARD BOLT & NUT

SHEET METAL SCREW

STANDARD BOLT & NUT

EXCELLENT

FAIR

EXCELLENT

SELF-TAPPING SCREW

SELF-LOCKING NUT

EXCELLENT

Where seating torque exceeds tapping torque

Rolling Impulse

VERY GOOD

GOOD

Auto-Start

VERY GOOD

GOOD

Stall Drive

FAIR

GOOD

FAIR

Under certain conditions

Clecomatic速 Screwdrivers thereby increasing productivity by as much as 10%. The automatic stop feature also prevents unnecessary bit rotation and extends bit life up to 25 times or longer than the average life of bits used in ratcheting tools. Other benefits provided by quality Clecomatic screwdrivers are lower scrap, improved product quality, reduced warranty claims and costly rework.

Clecomatic screwdrivers improve productivity, operator performance and finished product quality. Every Clecomatic product feature is designed for higher production and increased productivity. With high power-to-weight ratios, Clecomatic screwdrivers reduce cycle time from fastener to fastener, and operators prefer the lighter, more powerful tool. On many applications, a higher speed tool can be used for faster rundown and, because of the automatic shut-off feature, will provide consistent torque repeatability. Clecomatic screwdrivers allow the operator to remove the tool from the fastener instantly after shutoff because no dwell time is needed to reach torque

TOOL POSITIONING

FASTENER RUNDOWN

DWELL & TOOL REMOVAL

LOW POWER TO WEIGHT TOOL T O TA L

T I M E

P E R

FA S T E N E R

CLECOMATIC TOOL T O TA L

T I M E

P E R

TIME SAVED FA S T E N E R

Clecomatic Clutch Operation PRE-START In the pre-start position, air pressure forces the shutoff valve forward and seated, preventing live air from reaching the motor. In turn, the clutch assembly is forced forward to the front of the clutch housing by the trip rod.

RUNDOWN

PRE-START Shutoff valve seated

As the operator pushes the tool against the workpiece, the clutch is forced back into the clutch housing, unseating the shutoff valve, and allowing live air to reach the motor. During rundown, spring force holds balls within the clutch assembly firmly down in valleys between lobes of the clutch cam, causing the motor, gear train, and Reverse clutch assembly to rotate as one unit to valve tighten the fastener.

RUNDOWN

RESET When the tool is removed from the workpiece the clutch moves forward in the housing, and two small springs reverse the linear motion of the previous step, allowing the trip slide to return to its operating position.

RESET Shutoff valve remains seated

Shutoff valve unseated Shutoff valve closes

SHUTOFF The torque at which the clutch shuts the tool off is determined by the amount of compression force exerted Torque by the torque spring. This torque is spring preset, and can be adjusted externally by either compressing or relaxing the torque spring in order to increase or decrease torque output. Clutch At the critical moment that the desired output torque on the fastener assembly in forward is reached, two things happen: position 1. The balls roll over the top of the cam lobes, disengaging the spindle from the motor, reducing the influence of inertia from the spinning motor. 2. The clutch spindle cam forces the trip slide far enough to the side to allow a dowel pin to move forward through a hole in the trip slide. This allows the shutoff valve to seat, shutting off the tool.

SHUTOFF

Pin shifts forward Trip slide resets

Clutch assembly forced back

Trip slide shifts to side Balls roll over cam

Bit engaged Torque achieved

Clutch assembly returns to forward position

Clecomatic® Screwdrivers Clecomatic tools improve operator performance, reduce operator fatigue.

TORQUE

Clecomatic tools have been designed from the inside out to make your operators more efficient and productive, while helping to minimize the fatigue associated with high volume assembly operations. Reduced torque reaction, absence of vibration, quieter operation, ease of starting, compact size, high power-to-weight ratio, better tool feel and balance and greater reliability are some of the benefits Clecomatic tools provide for operators. Couple these advantages with more power per pound, which reduces operator fatigue, along with a tool that is easy to handle and more efficient. RATCHETING CLUTCH Because Clecomatic tools SCREWDRIVER do not ratchet, the operator is not subjected to tiring shock, vibration and excessive torque reaction. The TORQUE/ TIME graphs at left illustrate how Clecomatic tools reduce the length of time an operator CLECOMATIC spends counteracting the SCREWDRIVER ratcheting effect of other screwdrivers. Operators using Clecomatic tools are exposed to far less tool noise, providing an improvement in their working environment. The automatic start/stop feature means that the tool runs only while the fastener is being tightened. When the tool shuts off, the fastener is accurately seated and there is virtually no clutch ratcheting, reducing the operator’s exposure to tool noise by as much as 80%.

Cleco® No. 5, No. 8 and 14 series Clecomatic® Screwdrivers CooperTools warrants the No. 5, No. 8 and 14 series Clecomatic screwdrivers and parts to be free from defects in workmanship and material of the life of the tool. The clutch assemblies are warranted for SIXTY MONTHS against failure or wear causing malfunction. CooperTools’ obligation under this warranty is to repair or replace, without charge to the original purchaser, any part which does not meet the warranty outlined above during the active commercial production of this tool. This tool is to be returned to the factory with carrying charges prepaid. This warranty shall not apply to any product that has been fixture mounted or subjected to misuse, negligence or accident; or in which parts not made or supplied by CooperTools shall have been used; or which shall have been altered or repaired by other than CooperTools personnel in a manner which in the determination of CooperTools shall have affected its operation. THIS WARRANTY CONSTITUTES THE ENTIRE OBLIGATION OF THE COMPANY RELATING TO THE SALE AND USE OF SUCH PRODUCT AND ITS MAXIMUM LIABILITY IS LIMITED TO THE PURCHASE PRICE OF SUCH PRODUCT. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR CONSEQUENTIAL, INDIRECT, INCIDENTAL OR SPECIAL DAMAGES OF ANY NATURE ARISING FROM THE SALE OF USE OF SUCH PRODUCT.

TORQUE

TIME

60 MONTH WARRANTY

TIME

TYPE OF SCREWDRIVER

MOTOR NOISE DURING POSITIONING OF TOOL

Clecomatic

NONE

Push-to-Start Ratcheting

NONE

MOTOR NOISE WHILE DRIVING FASTENER

MOTOR AND CLUTCH NOISE DURING DWELL NONE

Lever-Operated Ratcheting

Reduce energy costs as much as 85%. Clecomatic screwdrivers save energy costs. Time studies on air consumption conducted with several types of screwdrivers have shown that the time a tool is using air can be decreased from 4.0 seconds to .6 seconds per fastener cycle, lowering the cost of compressed air by 85% over lever operated ratcheting screwdrivers. The cost saved in reduced air consumption alone can easily cover the cost of a Clecomatic screwdriver over its service life.

Up to five times longer life, fewer replacement parts and lower service costs make Clecomatic screwdrivers a true value in quality. The major benefit offered by Clecomatic screwdrivers is their extremely long service life. As with other quality products, their cost should be measured in terms of years of service, maintenance costs for parts and labor, and on-the-job performance. Measurably longer life of Clecomatic screwdrivers has been achieved through simplicity of design requiring fewer moving parts, coupled with the smooth rolling action of large diameter clutch balls that increase load bearing surfaces for longer clutch life. Also, the use of fewer parts allows the size and wall thickness of the vital components to be beefed up for greater strength and durability. These patented design features, along with high quality, close tolerance motors and rugged gear components, extend the interval between service and reduce replacement parts cost. The warranty covering the No. 5 and No. 8 series Clecomatic screwdrivers is further proof that these Cleco tools last longer.

Inline Screwdrivers Clecomatic Clutch

2RSA-10SB

2, 5 Series Torque Range: .06 – 5.1 Nm 0.5 – 45 In. Lbs

5RSA-10BQ

Screw Size: M2.5 – M4 #4 – #10 䡵 Push button, sliding knob and twist ring reverse

5SA-7BQ

䡵 Push-to-start and Push & Lever start 䡵 External torque adjustment 䡵 Bit and finder and quick change chuck Model Number Bit & Finder

1/4” Quick Change

5RSAL-10BQ

Screw Size Gr. 5

Gr. 9.8

in.

#4 #4 #6 #6 #10 #10 #10

M2.5 M2.5 M3 M3.5 M4 M4 M4

#6 #8 #10 #10 #10 #6 #8 #10 #10 #10

Free Speed RPM

Torque Range

Length*

Weight

in.-lbs.

in.

lbs.

1000 1000 2300 1600 920 560 220

8-.5 8-.5 14-4 19-4 31-3 45-2 45-2

.9-.06 .9-.06 1.6-.5 2.1-.5 3.5-.4 5.1-.2 5.1-.2

7.6 6.4 8.5 8.8 8.5 8.9 8.9

194 162 216 222 216 225 225

0.5 0.5 1.1 1.2 1.1 1.3 1.3

0.2 0.2 0.5 0.5 0.5 0.6 0.6

M3.5 M3.5 M4 M4 M4

2800 1900 1100 660 260

19-4 26-4 40-3 45-2 45-2

2.1-.5 2.9-.5 4.5-.4 5.1-.2 5.1-.2

8.6 8.9 8.6 9.0 9.0

235 241 235 244 244

1.1 1.2 1.1 1.3 1.3

0.5 0.5 0.5 0.6 0.6

M3.5 M3.5 M4 M4 M4

2800 1900 1100 660 260

19-4 26-4 40-3 45-2 45-2

2.1-.5 2.9-.5 4.5-.4 5.1-.2 5.1-.2

8.6 8.9 8.6 9.0 9.0

235 241 235 244 244

1.1 1.2 1.1 1.3 1.3

0.5 0.5 0.5 0.6 0.6

M3 M3 M4 M4 M4

2300 1600 900 550 200

13-4 18-4 29-3 45-2 45-2

1.5-.5 2.0-.5 3.3-.4 5.1-.2 5.1-.2

10.1 10.4 10.1 10.5 10.5

257 264 257 267 267

1.3 1.4 1.3 1.5 1.5

0.6 0.6 0.6 0.7 0.7

M3.5 M3.5 M4 M4 M4

2800 1900 1100 660 260

19-4 26-4 40-3 45-2 45-2

2.1-.5 2.9-.5 4.5-.4 5.1-.2 5.1-.2

10.1 10.4 10.1 10.5 10.5

257 264 257 267 267

1.3 1.4 1.3 1.5 1.5

0.6 0.6 0.6 0.7 0.7

Push-to-Start - Push Button Reverse 2RSA-10B 2RSA-10SB** 5RSA-25B 5RSA-17 5RSA-10B 5RSA-7B 5RSA-2B

5RSA-25BQ 5RSA-17Q 5RSA-10BQ 5RSA-7BQ 5RSA-2BQ

Push-to-Start - Sliding Knob Reverse

5SRA-10B

5SRA-25BQ 5SRA-17Q 5SRA-10BQ 5SRA-7BQ 5SRA-2BQ

Push-to-Start - Non-Reversible 5SA-17 5SA-10B 5SA-7B 5SA-2B

5SA-25BQ 5SA-17Q 5SA-10BQ 5SA-7BQ 5SA-2BQ

Push & Lever Start - Push Button Reverse 5BRSAL-25BQ 5BRSAL-17Q 5BRSAL-10BQ 5BRSAL-7BQ 5BRSAL-2BQ

#6 #6 #10 #10 #10

Push & Lever Start - Twist Ring Reverse 5RSAL-25BQ 5RSAL-17Q 5RSAL-10BQ 5RSAL-7BQ 5RSAL-2BQ * Add .63” (16mm) for 5 series bit & finder models ** Short Housing GENERAL:

Air Inlet: 1/8” NPT Minimum Hose Size: 3/16” Tool performance rated at 90 psi (620kPa) air pressure. Length and weight of finder type tools includes standard length bit & finder.

#6 #8 #10 #10 #10

STANDARD EQUIPMENT:

Operating instructions & service manual Suspension bail All torque springs required to meet indicated torque specification STANDARD EQUIPMENT IF SPECIFIED:

One bit, finder, and finder spring (bit & finder models only)

One of the following grip sleeves: 5 Series: Round (869734), Tri-roundular (203621) 2 Series: Round (202464) OPTIONAL EQUIPMENT:

Bits & finders: Page 20 Torque Springs: Page 20 Additional accessories: Pages 20-22 Refer to Page 7 for description of Rapid Select

Inline Screwdrivers Clecomatic Clutch

8, 88 Series 88RSA-5CQ

Torque Range: 0.8 – 19 Nm 7.0 – 170 In. Lbs Screw Size: M3.5 – M6 #8 – 5/16

8SA-10

䡵 Bit and finder, quick change and square drive 䡵 Short stroke button reverse 䡵 External torque adjustment (Quick change)

8RSA-10BQ

8RSAL-10BQ

Model Number Bit & Finder

1/4 ” Hex Quick Change

Screw Size mm

Free Speed RPM

in.-lbs.

in.

lbs.

88RSA-7C-3 88RSA-5C-3

#8 #10 #10 #10 1/4 1/4 1/4 5/16

M3.5 M4 M4 M5 M5 M5 M6 M6

3200 2500 1800 800 550 400 550 400

25-7 30-7 40-7 65-7 75-7 75-7 95-15 160-15

2.8-.8 3.4-.8 4.5-.8 7.3-.8 8.5-.8 8.5-.8 10-2 18-2

8.9 8.9 8.9 9.6 9.6 9.6 9.5 9.5

241 241 241 260 260 260 241 241

2.1 2.1 2.1 2.4 2.4 2.4 2.6 2.6

1.0 1.0 1.0 1.1 1.1 1.1 1.2 1.2

88SA-5C-3

#10 #10 #10 1/4 1/4 5/16

M4 M4 M5 M5 M6 M6

3000 2000 1000 650 650 500

32-7 42-7 67-7 75-7 100-15 170-15

3.6-.8 4.7-.8 7.6-.8 8.5-.8 11-2 19-2

8.5 8.5 9.1 9.1 9.1 9.1

232 232 251 251 232 232

2.0 2.0 2.3 2.3 2.5 2.5

0.9 0.9 1.0 1.0 1.1 1.1

M4 M5 M6

1800 800 400

38-7 60-7 160-15

4.3-.8 6.8-.8 18-2

10.5 11.3 11.1

282 302 282

2.6 2.9 3.1

1.2 1.3 1.4

3/8” Square Drive

Gr. 5

Gr. 9.8

in.

Torque Range

Length*

Weight

Push-to-Start - Push Button Reverse 8RSA-40 8RSA-30 8RSA-20 8RSA-10

8RSA-40BQ 8RSA-30BQ 8RSA-20BQ 8RSA-10BQ 8RSA-7BQ 8RSA-5BQ 88RSA-7CQ 88RSA-5CQ

Push-to-Start - Non-Reversible

8SA-10

8SA-30BQ 8SA-20BQ 8SA-10BQ 8SA-7BQ 88SA-7CQ 88SA-5CQ

Push and Lever Start - Push Button Reverse 8RSAL-20

8RSAL-20BQ 8RSAL-10BQ 88RSAL-5CQ

#10 #10 88RSAL-5C-3 5/16

* Add .63” (16mm) for bit & finder models

STANDARD EQUIPMENT:

GENERAL:

Operating instructions & service manual Suspension bail Dead handle on all models above 100 in.lbs. torque capacity All torque springs required to meet indicated torque specification

Air Inlet: 1/4” NPT Minimum Hose Size: 1/4” Tool performance rated at 90 psi (620kPa) air pressure. Length and weight of finder type tools includes standard length bit & finder. Weight does not include dead handle.

Grip Sleeve (202346; Push-to-Start models only) Dead handle (861006) OPTIONAL EQUIPMENT:

Bits & finders: Page 20 Additional accessories: Pages 20-22 Torque Springs: Page 20

STANDARD EQUIPMENT IF SPECIFIED:

One bit, finder, and finder spring (bit & finder models only)

Refer to Page 7 for description of Rapid Select

Pistol Grip Screwdrivers & Skin Clamps Clecomatic Clutch

5RSAPT-10BQ

5 Series Torque Range: 0.2 – 14.7 Nm 2.0 – 130 In. Lbs

5BRSAPT-7BQ

Screw Size: M3 – M6 #6 – 1/4”

5RSATP-174Q

䡵 Push button and sliding knob reverse 䡵 External torque adjustment

5BRWP-10

䡵 Bit and finder and quick change drive

Model Number Bit & Finder

1/4” Hex Quick Change

Screw Size Gr. 5 in.

Gr. 9.8 mm

Free Speed RPM

Torque Range

Length*

Weight

in.-lbs.

in.

lbs.

2800 1900 1100 660 260

19-4 26-4 40-3 45-2 45-2

2.1-.5 2.9-.5 4.5-.5 5.1-.2 5.1-.2

8.4 8.6 8.4 8.8 8.8

213 219 213 222 222

1.5 1.6 1.5 1.7 1.7

0.7 0.7 0.7 0.8 0.8

Push and Trigger Start - Sliding Knob Reverse

5RSAPT-10B 5RSAPT-7B

5RSAPT-25BQ 5RSAPT-17Q 5RSAPT-10BQ 5RSAPT-7BQ 5RSAPT-2BQ

#6 #8 #10 #10 #10

M3 M3 M4 M4 M4

Push and Trigger Start - Push Button Reverse 5BRSAPT-10BQ 5BRSAPT-7BQ 5BRSAPT-2BQ

#10 #10 #10

M4 M4 M4

900 550 200

29-3 45-2 45-2

3.3-.4 5.1-.2 5.1-.2

8.4 8.8 8.8

213 222 222

1.5 1.7 1.7

0.7 0.8 0.8

#6 #8 #10 #10 #10 #10 1/4 1/4

M3.5 M3.5 M4 M4 M4 M5 M5 M6

2800 1900 1100 660 260 660 400 250

19-4 26-4 40-3 45-2 45-2 60-21 87-30 130-45

2.1-.5 2.9-.5 4.5-.4 5.1-.2 5.1-.2 6.8-2.4 9.8-3.4 14.7-5.1

8.3 8.5 8.3 8.6 8.6 10.0 10.3 10.3

210 216 210 219 219 254 260 260

1.5 1.6 1.5 1.7 1.7 2 2.1 2.1

0.7 0.7 0.7 0.8 0.8 0.9 1.0 1.0

#10 #10 #10

M4 M4 M4

900 550 200

29-3 45-2 45-2

4.5-.4 5.1-.2 5.1-.2

8.3 8.6 8.6

210 219 219

1.5 1.7 1.7

0.7 0.8 0.8

–

550

45-2

5.1-.2

Trigger Start - Sliding Knob Reverse 5RSATP-25BQ 5RSATP-17Q 5RSATP-10BQ 5RSATP-7BQ 5RSATP-2BQ 5RSATP-254BQ 5RSATP-174Q 5RSATP-104BQ

Trigger Start - Push Button Reverse 5BRSATP-10BQ 5BRSATP-7BQ 5BRSATP-2BQ

Skin Clamp 5BRWP-10 * Add .63” (16mm) for bit & finder models

STANDARD EQUIPMENT:

STANDARD EQUIPMENT IF SPECIFIED:

GENERAL:

Operating instructions & service manual Suspension bail Handle grip All torque springs required to meet indicated torque specification

One bit, finder, and finder spring (bit & finder models only)

Air Inlet: 1/4” NPT Minimum Hose Size: 3/16” Tool performance rated at 90 psi (620kPa) air pressure. Length and weight of finder type tools includes standard length bit & finder.

OPTIONAL EQUIPMENT:

Bits & finders: Page 20 Additional accessories: Pages 20-22 Torque Springs: Page 20 Refer to Page 7 for description of Rapid Select

Pistol Grip Screwdrivers Clecomatic Clutch

5 Series Torque Range: 0.2 – 5.1 Nm 2.0 – 45 In. Lbs

5RSAUPT-10BQ

Screw Size: M3.5 – M4 䡵 Push button and sliding knob reverse 䡵 External torque adjustment

5BRSAUTP-10BQ

䡵 Quick change drive 䡵 Convenient top air inlet on selected models

Model Number 1/4” Hex Quick Change

Screw Size Gr. 5

Gr. 9.8

Free Speed RPM

in.-lbs.

in.

#8 #10 #10

M3.5 M4 M4

1900 1100 660

#10 #10

M4 M4

900 550

Torque Range

Length

Weight

in.

lbs.

26-4 40-3 45-2

2.9-.5 4.5-.4 5.1-.2

8.6 8.4 8.8

219 213 222

1.6 1.5 1.7

0.7 0.7 0.8

29-3 45-2

3.3-.4 5.1-.2

8.4 8.8

213 222

1.5 1.7

0.7 0.8

26-4 40-3 45-2

2.9-.5 4.5-.4 5.1-.2

8.6 8.4 8.8

219 213 222

2.1 2.0 2.2

1.0 0.9 1.0

1600 900

18-4 29-3

2.0-.5 3.3-.4

8.6 8.4

219 213

2.1 2.0

1.0 0.9

1900 1100 660 260

26-4 40-3 45-2 45-2

2.9-.5 4.5-.4 5.1-.2 5.1-.2

8.5 8.3 8.6 8.6

235 229 238 238

2.1 2.0 2.2 2.2

1.0 0.9 1.0 1.0

900 550 200

29-3 45-2 45-2

3.3-.4 5.1-.2 5.1-.2

8.3 8.6 8.6

210 219 219

1.5 1.7 1.7

0.7 0.8 0.8

Push-to-Start - Sliding Knob Reverse 5RSAP-17Q 5RSAP-10BQ 5RSAP-7BQ

Push-to-Start - Push Button Reverse 5BRSAP-10BQ 5BRSAP-7BQ

Push and Trigger Start - Sliding Knob Reverse - Top Air Inlet 5RSAUPT-17Q 5RSAUPT-10BQ 5RSAUPT-7BQ

#8 #10 #10

M3.5 M4 M4

1900 1100 660

Push and Trigger Start - Push Button Reverse - Top Air Inlet 5BRSAUPT-17Q 5BRSAUPT-10BQ

#6 #10

M3 M4

Trigger Start - Sliding Knob Reverse - Top Air Inlet 5RSAUTP-17Q 5RSAUTP-10BQ 5RSAUTP-7BQ 5RSAUTP-2BQ

#8 #10 #10 #10

M3.5 M4 M4 M4

Trigger Start - Push Button Reverse - Top Air Inlet 5BRSAUTP-10BQ 5BRSAUTP-7Q 5BRSAUTP-2Q

#10 #10 #10

M4 M4 M4

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 1/4” NPT Minimum Hose Size: 3/16” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual Suspension bail Handle grip All torque springs required to meet indicated torque specification

Bits & finders: Page 20 Additional accessories: Pages 20-22 Torque Springs: Page 20 Refer to Page 7 for description of Rapid Select

Pistol Grip Screwdrivers Clecomatic Clutch

8RSAPT-10BQ

8, 88 Series 8RSAP-20BQ

Torque Range: 0.8 – 20 Nm 7.0 – 180 In. Lbs Screw Size: M3.5 – M6 #8 – 5/16” 䡵 Bit and finder, quick change and square drive

88RSAPT-5C-3

䡵 Reversible 88RSAPT-5CQ

Model Number Bit & Finder

1/4 ” Hex Quick Change

Screw Size 3/8” Square Drive

Free Speed RPM

in.-lbs.

in.

lbs.

M4 M5 M5

1800 800 550

40-7 65-7 75-7

4.5-.8 7.3-.8 8.5-.8

8.5 9.3 9.3

216 235 235

2.8 3.0 3.0

1.3 1.4 1.4

M3.5 M4 M4 M5 M5 M5 M6 M6 M6

3200 2500 1800 800 550 400 550 400 200

25-7 30-7 40-7 65-7 75-7 75-7 95-15 160-15 180-15

2.8-.8 3.4-.8 4.5-.8 7.3-.8 8.5-.8 8.5-.8 10-2 18-2 20-2

8.5 8.5 8.5 9.3 9.3 9.3 9.0 9.0 9.8

216 216 216 235 235 235 229 229 248

2.8 2.8 2.8 3.0 3.0 3.0 3.1 3.1 3.4

1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.5

M4 M4 M5 M5 M5 M6 M6 M6

2500 1800 800 550 400 550 400 200

30-7 40-7 65-7 75-7 75-7 95-15 160-15 180-15

3.4-.8 4.5-.8 7.3-.8 8.5-.8 8.5-.8 10-2 18-2 20-2

8.4 8.4 9.1 9.1 9.1 8.9 8.9 9.6

213 213 232 232 232 225 225 245

2.8 2.8 3.0 3.0 3.0 3.1 3.1 3.4

1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.5

Gr. 5

Gr. 9.8

in.

#10 #10 1/4

Torque Range

Length*

Weight

Push-to-Start - Sliding Knob Reverse 8RSAP-20BQ 8RSAP-10BQ 8RSAP-7BQ

Push and Trigger Start - Sliding Knob Reverse

8RSAPT-10B 8RSAPT-5B

8RSAPT-40BQ 8RSAPT-30BQ 8RSAPT-20BQ 8RSAPT-10BQ 8RSAPT-7BQ 8RSAPT-5BQ 88RSAPT-7CQ 88RSAPT-5CQ 88RSAPT-2CQ

88RSAPT-5C-3

#8 #10 #10 #10 1/4 1/4 1/4 5/16 5/16

Trigger Start - Sliding Knob Reverse 8RSATP-30BQ 8RSATP-20BQ 8RSATP-10BQ 8RSATP-7BQ 8RSATP-5BQ 88RSATP-7CQ 88RSATP-5CQ 88RSATP-2CQ

10 10 10 1/4 1/4 88RSATP-7C-3 1/4 88RSATP-5C-3 5/16 88RSATP-2C-3 5/16

* Add .63” (16mm) for bit & finder models

STANDARD EQUIPMENT:

Dead handle (861006)

GENERAL:

Operating instructions & service manual Dead handle on all models above 100 in.lbs. torque capacity All torque springs required to meet indicated torque specification

OPTIONAL EQUIPMENT:

Bits & finders: Page 20 Additional accessories: Pages 20-22 Torque Springs: Page 20

STANDARD EQUIPMENT IF SPECIFIED:

One bit, finder, and finder spring (bit & finder models only)

Refer to Page 7 for description of Rapid Select

Screwdrivers Clecomatic Clutch

35 Series

35RSA-10Q

Torque Range: 2.0 – 20 Nm 15 – 180 In. Lbs Screw Size: M5 – M6 #10 – 5/16”

35RSA-10-3

䡵 Inline and pistol grip 䡵 Quick change and square drive 䡵 Reversible

35RSAP-7Q

35RSAPT-5Q

35RSATP-10Q

Model Number 1/4” Hex Quick Change

3/8” Square Drive

Screw Size Gr. 5 in.

Free Speed RPM

in.-lbs.

in.

lbs.

M5 M6 M6 M6

1250 620 410 300

60-15 110-15 160-15 180-15

7-2 12-2 18-2 20-2

9.6 10.4 10.4 10.4

244 264 264 264

2.5 2.8 2.8 2.8

1.1 1.2 1.2 1.2

1550 770 510

60-15 110-15 160-15

7-2 12-2 18-2

9.1 9.9 9.9

232 251 251

3.1 3.4 3.4

1.4 1.5 1.5

1500 750 500 350

60-15 110-15 160-15 180-15

7-2 12-2 18-2 20-2

9.1 9.9 9.9 9.9

232 251 251 251

3.1 3.4 3.4 3.4

1.4 1.5 1.5 1.5

1500 750 500 350

60-15 110-15 160-15 180-15

7-2 12-2 18-2 20-2

9.0 9.8 9.8 9.8

229 248 248 248

3.1 3.4 3.4 3.4

1.4 1.5 1.5 1.5

Gr. 9.8

Torque Range

Length

Weight

Inline - Push-to-Start - Push Button Reverse 35RSA-20Q 35RSA-10Q 35RSA-7Q 35RSA-5Q

35RSA-10-3 35RSA-5-3

#10 1/4 5/16 5/16

Pistol Grip - Push-to-Start - Sliding Knob Reverse 35RSAP-20Q 35RSAP-10Q 35RSAP-7Q

#10 1/4 5/16

M5 M6 M6

Pistol Grip - Push and Trigger Start - Sliding Knob Reverse 35RSAPT-20Q 35RSAPT-10Q 35RSAPT-7Q 35RSAPT-5Q

#10 1/4 5/16 5/16

M5 M6 M6 M6

Pistol Grip - Trigger Start - Sliding Knob Reverse 35RSATP-20Q 35RSATP-10Q 35RSATP-7Q 35RSATP-5Q

35RSATP-10-3 35RSATP-5-3

#10 1/4 5/16 5/16

M5 M6 M6 M6

GENERAL:

STANDARD EQUIPMENT:

STANDARD EQUIPMENT IF SPECIFIED:

Air Inlet: 1/4” NPT Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure. Weight does not include dead handle

Operating instructions & service manual Dead handle on all models above 100 in.lbs. torque capacity Grip Sleeve (inline models only) All torque springs required to meet indicated torque specification

Dead handle (861006) OPTIONAL EQUIPMENT:

Additional accessories: Pages 20-22 Torque Springs: Page 20 Refer to Page 7 for description of Rapid Select

Screwdrivers Rolling Impulse & Auto Start Clutch

5, 8 Series Torque Range: 0.4 – 8.5 Nm 4.0 – 75 In. Lbs

Screw Size: M3.5 – M5 #6 – 1/4”

8RSCO-20BQ

䡵 Inline, pistol and underslung pistol grip 䡵 Reversible and non-reversible 䡵 Bit and finder and quick change

5RSCH-17Q

8RSCL-20BQ

Model Number Bit & Finder

1/4” Quick Change

Screw Size Gr. 5 in.

Gr. 9.8 mm

Free Speed RPM

Torque Range

Length*

Weight

in.-lbs.

in.

lbs.

40-7 65-7 75-7

4.5-.8 7.3-.8 8.5-.8

9.6 10.4 10.4

244 264 264

2.3 2.5 2.5

1.0 1.1 1.1

40-7 63-7

4.5-.8 7.1-.8

9.1 9.9

232 251

2.6 2.9

1.2 1.3

26-4 26-4 40-7 65-7 75-7

2.9-.4 2.9-.4 4.5-.8 7.3-.8 8.5-.8

8.6 8.6 8.9 9.6 9.6

219 213 225 244 244

1.2 1.1 2.1 2.4 2.4

0.5 0.5 1.0 1.1 1.1

26-4 26-4

2.9-.4 2.9-.4

8.6 8.4

219 213

1.6 1.5

0.7 0.7

26-4

2.9-.4

8.5

210

1.6

0.7

Rolling Impulse - Inline - Lever Start - Push Button Reverse 8RSCL-20 8RSCL-10

8RSCL-20BQ 8RSCL-10BQ 8RSCL-7BQ

#10 #10 1/4

M4 M5 M5

1800 800 550

Rolling Impulse - Pistol Grip - Trigger Start - Push Button Reverse 8RSCO-20B

8RSCO-20BQ 8RSCO-10BQ

#10 #10

M4 M5

1800 800

Auto-Start - Inline - Push-to-Start - Push Button Reverse 5RSCH-17 8RSCH-20

5RSCH-17Q 5RSCH-10BQ 8RSCH-20BQ 8RSCH-10BQ 8RSCH-7BQ

#8 #8 #10 #10 1/4

M3.5 M3.5 M4 M5 M5

1600 920 1800 800 550

Auto Start - Pistol Grip - Push and Trigger Start - Sliding Knob Reverse 5RSCHPT-17Q 5RSCHPT-10BQ

#8 #8

M3.5 M3.5

1900 1100

Auto Start - Pistol Grip - Trigger Start - Sliding Knob Reverse 5RSCHTP-17Q

M3.5

1900

STANDARD EQUIPMENT:

GENERAL:

Operating instructions & service manual Suspension bail (all models except 8 series pistol grip) Handle Grip (5 series pistol grip)

Air Inlet: 1/8” NPT (inline 5 series models), 1/4” NPT Minimum Hose Size: 3/16” (5 series models), 1/4” (8 series models) Tool performance rated at 90 psi (620kPa) air pressure. Length and weight of finder type tools includes standard length bit & finder.

* Add .63” (16mm) for bit & finder models

STANDARD EQUIPMENT IF SPECIFIED:

One bit, finder, and finder spring (bit & finder models only) One of the following grip sleeves (as specified): Round (869734: 5 series inline models)

Tri-roundular (203621: 5 series inline models) Round (202346: 8 series inline Push-to-Start models) OPTIONAL EQUIPMENT:

Bits & finders: Page 20 Additional accessories: Pages 20-22

Refer to Page 7 for description of Rapid Select

Screwdrivers Stall

5, 8, 111 Series

5RSSTP-10BQ

Torque Range: 1.7 – 12.4 Nm 15 – 110 In. Lbs

5BRSSTP-7BQ

Screw Size: M3 – M6 #6 – 1/4” 䡵 Pistol and underslung pistol grip 䡵 1/4” hex quick change drive 䡵 Trigger start 8RNP-20BQ

111NO-40CQ

Model Number 1/4” Hex Quick Change

Screw Size mm

Free Speed RPM

in.-lbs.

in.

lbs.

M3.5 M4 M4

2800 1900 1100

19 27 40

2.1 3.1 4.5

6.4 6.5 6.4

162 165 162

1.3 1.4 1.3

0.6 0.6 0.6

M3 M3.5 M3.5 M3.5 M4 M4 M4 M4 M5 M6

2300 3800 1600 3200 900 2500 1800 550 800 550

15 20 20 26 29 32 44 45 70 110

1.7 2.3 2.3 2.9 3.3 3.6 5.0 5.1 7.9 12.4

6.4 6.0 6.5 6.0 6.4 6.0 6.0 6.8 6.8 6.8

162 152 165 152 162 152 152 171 171 171

1.3 2.0 1.4 2.0 1.3 2.0 2.0 1.5 2.3 2.3

0.6 0.9 0.6 0.9 0.6 0.9 0.9 0.7 1.0 1.0

M4 M5

1800 800

44 70

5.0 7.9

5.4 6.1

137 156

2.1 2.4

1.0 1.1

4000

4.1

6.0

152

1.9

0.9

Gr. 5

Gr. 9.8

in.

Max. Torque

Length

Weight

Pistol Grip - Sliding Knob Reverse 5RSSTP-25BQ 5RSSTP-17Q 5RSSTP-10BQ

#8 #10 #10

Pistol Grip - Push Button Reverse 5BRSSTP-25BQ 8RNO-50BQ 5BRSSTP-17Q 8RNO-40BQ 5BRSSTP-10BQ 8RNO-30BQ 8RNO-20BQ 5BRSSTP-7BQ 8RNO-10BQ 8RNO-7BQ

#6 #6 #8 #8 #10 #10 #10 #10 #10 1/4

T-Handle Pistol Grip - Sliding Knob Reverse 8RNP-20BQ 8RNP-10BQ

#10 #10

Pistol Grip - Non-Reversible 111NO-40CQ

#10

GENERAL:

STANDARD EQUIPMENT:

STANDARD EQUIPMENT IF SPECIFIED:

Air Inlet: 3/16” NPT (inline 5 series models), 1/4” NPT Minimum Hose Size: 3/16” (5 series models), 1/4” (8 & 111 series models) Tool performance rated at 90 psi (620kPa) air pressure. Weight does not include dead handle.

Operating instructions & service manual Suspension bail (5 series models) Handle Grip (5 series models) Dead handle on all models above 100 in.lbs. torque capacity

Dead handle (861006; 8 & 111 series models) OPTIONAL EQUIPMENT:

Additional accessories: Pages 20-22

Refer to Page 7 for description of Rapid Select

Accessories Screwdrivers Standard and Extended Flat Bits and Finders

Standard Length

Finder Dimensions (in.) B C

Screw Size

Bit No.

Finder No.

1F- 2R 2F- 3R 3F- 4R 4F- 5R 5F- 6R 6F- 8R 8F-10R 10F-12R 12F-14R

849617 849843 849618 849153 849619 849154 849620 849155 849156

847299 863242 847300 847301 847302 847303 847294 847304 847305

.22 .250 .285 .315 .345 .380 .445 .530 .590

(F = 1 3/16 in.; G = 1 15/16 in.)

.169 .196 .228 .259 .291 .323 .386 .431 .513

.128 .140 .160 .193 .221 .256 .281 .318 .366

Bit Dimensions (in.) D E

.026 .028 .032 .034 .036 .038 .042 .046 .050

.122 .134 .154 .187 .215 .250 .275 .312 .360

Extended Length (F = 2 1/4 in.; G = 3 in.)

849891 849879 849892 849893 849894 849895 849896 849897 849898

847481 847480 847482 847483 847484 847485 847486 847487 847488

Exhaust Overhose & Adapter

Phillips Bits and Support Bushings

Finder Springs

Bit No. Finder No.

Ordering No.

Light Force 844000

Medium Force 865728

869177

869204

Description

Used On

809470

869204 847303

809473

Phillips Bit Point Size

Bit Body Diameter (in.)

Phillips BIt Part No.

847485

Exhaust overhose adapter 8, 88, 35 series inline, push-to-start Exhaust overhose 8, 88, 35 series inline, push-to-start

869177

Support Bushing* Part No.

Standard: 1/4 in. Hex Shank Bit – 2 3/4 in. O.A. Length; Bushing – 1 3/16 in. O.A. Length 1 2 3

3/16 1/4 5/16

809451 809470 809471

847301 847303 847304

Extended: 1/4 in. Hex Shank Bit – 3 1/2 in. O.A. Length; Bushing – 2 1/4 in. O.A. Length 1 2 3

3/16 1/4 5/16

809453 809473 809474

847483 847485 847487

*Bushing not required on Quick Change models.

Bit Holders and Support Bushings

Square Drive Adapter (1/4” hex drive sockets) Use with Quick Change and Bit & Finder Models, except as noted.

“B”

Part Number

“A” Sq. Drive

In.

EX250-2 EX250-3 EX250-4 EX250-6 EX370 EX370-3 EX500-2 EX500-3

1/4 1/4 1/4 1/4 3/8 3/8 1/2 1/2

2.00 3.00 4.00 6.00 1.63 3.00 2.00 3.00

50.8 76.2 101.6 152.4 41.3 76.2 50.8 76.2

Bushing Number

– 847295* – – – 847295* – –

* Note: Required for bit and finder models.

Screwdrivers – Clutch Torque Springs 490

847245

849325

201203

849621

Spring Color

1/4 IN. HEX DRIVE NONMAGNETIC BIT HOLDER PART NO. 490 (2 1/8 IN. O.A. LENGTH) 1/4 IN. HEX DRIVE MAGNETIC BIT HOLDER PART NO. 849325 (2 3/8 IN. O.A. LENGTH) MAGNETIC SUPPORT BUSHING* PART NO. 849621 NONMAGNETIC SUPPORT BUSHING* PART NO. 847245 QUICK-CHANGE BUSHING 201203 FITS ALL FINDER TYPE TOOLS EXCEPT NO. 2 SCREWDRIVER *Bushing not required on Quick Change models.

Torque Range

Ordering No.

In. lbs.

1.5-.5 8-1

17-.06 .9-.1

202870 202869

8-2 11-2 19-5 38-10 45-15

.9-.23 1.2-.23 2.1-.6 4.3-1.1 5.1-1.7

203580 204322 203579 203575 203578

17-7 55-15 75-35

1.9-.8 6.2-1.7 8.5-4

869203 867983 867931

55-15 160-35 180-60

6-2 18-4 20-7

202822 869306 869305

2 Series Blue Green

5 Series

Insert Bits: Used with Bit Holders (all bits are 1.0” (25.4 mm) long)

Blue Purple Green White Yellow

8 Series

Part Number

Point Size

Phillips

0 1 2 3

446-0 HPL-1 HPI-2 HPI-3

Wood Flat & Oval

Round

446-1P2D 0.1 440-1PZD 2-4 440-2PZD 5-8 440-3PZD 10-16

0.1 2-4 5-10 12-16

Pozi-Drive

Machine & Self tapping Flat, Fillister Oval & Pan

Truss Binding

0.1 0.1 0.1 0.1 2-4 2-4 2-4 2-4 5-10 5-10 6-10 5-10 12-16 12-5/16 12-16 12-1/4

Blue Green Red

88, 35 Series Green Yellow Red

Accessories Screwdrivers Screw Sizes and Types Screw Size

Approximate Thread Body Diameter (inches)

Maximum Head Diameter (inches) Round Head

Flat Head

Oval Head

Fillister Head

Pan Head

Binding Head

Truss Head

Width of Slot Max.-Min. (inches)

0 1 2 3 4 5 6 8 10 12 1/4 5/16

.058 .071 .084 .096 .109 .122 .135 .161 .187 .213 .247 .309

.113 .138 .162 .187 .211 .236 .260 .309 .359 .408 .472 .590

.119 .146 .172 .199 .225 .252 .279 .332 .385 .438 .507 .635

.096 .118 .140 .161 .183 .205 .226 .270 .313 .357 .414 .518

.116 .142 .167 .193 .219 .245 .270 .322 .373 .425 .492 .615

– _ .181 .208 .235 .263 .290 .344 .399 .454 .513 .641

.131 .164 .194 .226 .257 .289 .321 .384 .448 .511 .573 .698

.023-.016 .026-.019 .031-.023 .035-.027 .039-.031 .043-.035 .048-.039 .054-.045 .060-.050 .067-.056 .075-.064 .084-.072

Portable Tool Balancers Part Number

200427 200428 200429 PL-12A BL-2A BL-4A 200427

Capacity Max.

Min.

Net Weight

Min. Dist. Hook to Hook

2 lb. 4 lb. 5 lb. 12 lb. 2 lb. 4 lb.

0 lb. 2 lb. 3 lb. 1 lb. 1 lb. 2 lb.

1 lb. 4 oz. 1 lb. 4 oz. 1 lb. 4 oz. – 1.1 lbs. 1.1 lbs.

10 7/8 in. 10 7/8 in. 10 7/8 in. 6.8 in. 10.4 in. 10.4 in.

5 ft. 5 ft. 5 ft. 4.6 ft. 5.2 ft. 5.2 ft.

BL-2A

PL-12A

Dead Handle

861006

Ordering No.

201770 861006

Used On

5 series 8, 88, 35 series

Vacuum Finders and Pick-Up Attachment

Handle Grips

Vacuum pick-up attachment (Part No. 201101) includes inlet tee, vacuum transducer with muffler, air inlet hose and vacuum hose.

Ordering No.

NOTE:

Vacuum finders mate with 3 inch long flat and Phillips bits.

202416

Length of Working Cable

C B A

203762

203621

203833

Grip Type

Used On

202464 869734 203621 202346

Round inline Round inline Tri-roundular inline Round inline

203762 203833

Pistol grip Pistol grip

2 series 5 series 5 series 8 series push-to-start 5 series 8, 88, 35 series

Suspension Bails

412603

201101

Ordering No. For Use with Cleco Series

NO. 2 NO. 2 NO. 5 NO. 5 NO. 5 NO. 8 NO. 8 NO. 8 NO. 8

Dimensions (inches)

Screw Size

Part Number

1F-2R 2F-3R 3F-4R 4F-5R 5F-6R 6F-8R 8F-10R 10F-12R 12F-14R

202411 202412 202414 202415 202416 202417 202418 202419 202420

.220 .250 .285 .315 .345 .380 .445 .530 .590

.168 .195 .227 .258 .290 .322 .385 .450 .512

5/32 11/64 3/16 7/32 1/4 9/32 5/16 11/32 13/32

.125 .137 .157 .190 .218 .253 .278 .315 .363

869168 856777 412603

Used On

2 series 5 series inline & 8, 88 series inline push-to-start 5 series pistol grip & 8, 88 series inline lever start

Piped Away Exhaust Hose Adapter Ordering No.

203632 203808

203632

Used On

5 series inline 8, 88 35 series inline push-to-start

Refer to Page 7 for description of Rapid Select

Accessories Analyzers

P-2, P-15 Series 䡵 English or metric scale 䡵 Quick brake release 䡵 Easy to read dial

P-2 P-15

Model No.

P-2B MP-2B (metric) P-15 MP-15 (metric)

Graduations

Capacity

.5 in.-lbs. .5 cm-kg 2 in.-lbs. 5 cm-kg

Accuracy

20-2 in.lbs. 22-2 cm-kg 150-5 in.lbs. 180-5 cm-kg

1/4 in.-lbs. .3 cm-kg 1%+1/2 in.lbs. 1%+1 cm-kg

Height

Width

Length

Weight

In.

Lb.

Ordering No.

5.6 5.6 8 8

143 143 203 203

7.3 7.3 5 5

184 184 127 127

12 12 18 18

305 305 457 457

18 18 23 23

8.2 8.2 10.4 10.4

810681 810682 810002 810151

GENERAL

OPTIONAL EQUIPMENT

Drive Size: 1/4” male hex (P-2 series) 5/16”male hex (P-15 series)

Calibration Kit (P-2 series) – 810629 Calibration Kit (P-15 series) – 810080

P-5, P-30 Series 䡵 Digital LCD with LED backlighting 䡵 Programmable audible alarm

230575

䡵 Integral transducer

230576

Model No.

P-5 P-30

Capacity

P-30

Accuracy

in. lbs.

50 300

5.6 34

0.5% of indicated value 0.5% of indicated value

Height

Width

Weight

In.

Lb.

Ordering No.

4.3 4.3

108 108

8.0 8.0

203 203

12.5 12.5

318 318

15 15

6.8 6.8

230570 230571

GENERAL

STANDARD EQUIPMENT

Drive Size: 5/16” internal hex (P-5 series) 3/8” internal hex (P-30 series)

Operating instructions Joint Similator Assembly Drive Adapter 120 VAC Battery Charger - 230572 Carrying Case - 204392 OPTIONAL EQUIPMENT

Standard printer with 110V AC/DC adapter - 230575 SPC/SQC printer with 110V AC/DC adapter - 230576

Length

In.

CE approved standard printer with 220V AC/DC adapter - 204721 CE approved SPC/SQC printer with 220V AC/DC adapter - 204722 110V AC/DC printer adapter - 204496 CE approved 220V AC/DC printer adapter - 204497 CE approved 240V AC/DC battery charger - 204549 Communication cable - 204501

Electric Screwdrivers Cleco 14 Series

Introducing the new Cleco 14 Series Plug-In electric screwdriver. Extreme fastening requirements demand extreme fastening technology. And to meet the demands of today’s sophisticated electronics assembly and other clean-room applications, Cleco is introducing the most extraordinary electric screwdriver ever made. If you’ve always thought that an electric screwdriver couldn’t be as good as a pneumatic, you were right – until now. Now the Cleco 14 Series combines the timeproven industry leadership of the Cleco #5, the leading-edge fastening technology we pioneered with our Cleco Tightening Manager system, and a powerful, proprietary electric motor that is so revolutionary its brushes never need replacing.

Performs Like A Pneumatic The result is a remarkable electric tool that delivers the performance of a pneumatic. But the Cleco 14 Series is safe for use in electronics assembly and other clean-room applications, which require an electric tool. Noise levels are also greatly reduced with an electric screwdriver. That is a critical factor, because electronics assembly is often performed in tighter quarters than a traditional open assembly line where there is already a high noise level. Frankly, a screwdriver this good didn’t exist, so we had to invent one. And, although this is Cleco’s first electric screwdriver, its designers were able to rely on more than 50 years of solid experience in electrical tool design and manufacture within the Cooper Tools family – including the experience we gained in the development of the Cleco Tightening Manager system, one of the most significant advancements in the history of fastening technology.

Electric Screwdrivers Cleco 14 Series

Features You Want The Cleco 14 Series offers you a number of substantial advantages over other electric screwdrivers on the market. ■ The Cleco 14 Series is equipped with brushes that never wear out. They are made of a proprietary material that outperforms the lifespan of other brushes. ■ over-current and over-voltage protection within the circuit board ■ surface-mounted chip technology ■ the renowned Clecomatic clutch mechanism ■ Bi-directional clutch shut-off ■ modular design for easy and quick repairability ■ heavy-duty clutch, gears and bearings that are interchangeable with Cleco #5 ■ push-to-start or lever-permit start options

■ torque ranges from 3 to 45 in.-lbs. ■ speeds up to 1900 RPM In addition, two other features demand special mention. ■ Electronic Brake System We have designed the braking system to work in both forward and reverse modes, because there are critical safety and precision reasons why you want the tool to stop the split-second the operator releases the trigger.

Smooth, easy-to-use, thumb-activated forward/reverse switch.

Soft, textured overmold for comfortable, non-slip grip. Patented and time-proven clutch assembly and planetary gears that are interchangeable with existing Cleco pneumatic screwdrivers. Removable nosepiece for easy torque adjustment.

Bi-directional clutch for shut-off in both clockwise and counter-clockwise direction.

Three interchangeable nosepieces provided to accommodate different hand sizes. 1/4” Quick-change chuck for fast and easy bit changes.

Threaded quick disconnect with heavy duty strain relief. Durable suspension bail for quick hanging.

Over-current and over-voltage protection within the circuit board.

Benefits You Need

No brush replacement indicator because brushes never wear out. The first plug-in motor good enough to carry the Cleco name.

■ Three Grip Sizes We have also designed the Cleco 14 Series to be ergonomically sound and feel good in the hand. But not all hands are created equal, so we made the nosepiece in three different sizes, and we ship each tool with all three nosepieces so it can easily be changed to fit the hand size of different operators.

The people who design and manufacture the new Cleco 14 Series electric screwdriver are keenly aware that improving production rates and lowering costs are critical to the success of any manufacturing operation. Accordingly, we are building every Cleco 14 Series to deliver: ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

optimum speed torque accuracy consistency long-term reliability ease of maintenance reduced energy costs longer operating life fewer replacement parts sound ergonomics operator convenience significant power-to-weight ratios adaptability to a variety of applications the ultimate in flexibility

All of that boils down to better repeatability, fewer rejects, less operator fatigue, and reduced down time on the line, which translates into greater productivity and profit potential for you and your company.

The Total Light Assembly Solution For all of your assembly applications, make one call to CooperTools at 1-803-359-1200. We have the total tooling solution. 25

14 Series Torque Range: 0.4 – 5.1 Nm 3.0 – 45 In. Lbs

Screw Size: M3.5 – M5 #6 – #10

䡵 Inline 䡵 Reversible 䡵 Quick change 䡵 Push-to-start or Push lever start 䡵 110V or 220V models

Screw Size 220V

Free Speed RPM

14E2SA02Q 14E2SA03Q 14E2SA04Q 14E2SA05Q

#6 #8 #10 #10

M3.5 M4 M4 M5

1900 1150 800 450

16-3 26-5 34-5 45-5

#6 #8 #10 #10

M3.5 M4 M4 M5

1900 1150 800 450

16-3 26-5 34-5 45-5

Model Number 110V

GR.5

GR. 9.8

Torque Range in.-lbs.

Length

Weight

lbs.

1.8-0.4 2.9-0.6 3.8-0.6 5.1-0.6

12.9 12.9 12.9 12.9

328 328 328 328

2.0 2.0 2.0 2.0

0.9 0.9 0.9 0.9

1.8-0.4 2.9-0.6 3.8-0.56 5.1-0.6

12.9 12.9 12.9 12.9

328 328 328 328

2.0 2.0 2.0 2.0

0.9 0.9 0.9 0.9

Push-to-Start 14E1SA02Q 14E1SA03Q 14E1SA04Q 14E1SA05Q

Push and Lever Start 14E1CA02Q 14E1CA03Q 14E1CA04Q 14E1CA05Q

14E2CA02Q 14E2CA03Q 14E2CA04Q 14E2CA05Q

STANDARD EQUIPMENT:

10 foot power cord Operating instructions & service manual Clutch Adjustment Tool All torque springs required to meet indicated

torque specification Suspension Bail Two additional nosepieces Voltage/speed selector and cable (220V models only)

Balance Arms

OPTIONAL EQUIPMENT:

Voltage/speed selector: 205943 Voltage/speed selector cable for 110V: 541683-01 Refer to Page 7 for description of Rapid Select

ESBA-18-AH

Single Arms

Dimensions B in. mm

in.

A mm

240373

305

762

Bracket for single arm as shown at left.

ESBA-18-AH

240374

305

457

762

Part No.

ESBA-24-AH

240375

305

610

762

ESBA-30-AH

240376

305

762

Model No.

Code No.

ESBA-12-AH

AH = Adjustable Height Tool weight capacity: 5 lbs. (2.3 kg) Torque capacity: 10 ft. lbs. (13.5 Nm)

Post Height in. mm

Tool Bracket

STANDARD EQUIPMENT

Tool holder and hardware to attach electric screwdriver Operating Instructions and Service Manual.

Portable Tool Balancers Part Number

200427

Capacity Max.

Min.

Net Weight

Min. Dist. Hook to Hook

2 lb.

0 lb.

1 lb. 4 oz.

10 7/8 in.

Length of Working Cable

Voltage/Speed Selector Switch

5 ft. 200427

Standard on 220V units and available as an option on 110V units.

301083

Balance Arms

Screwdriver balance arms absorb torque, support weight and improve productivity.

Balance Arm Operating Envelope MODEL

R1 MAX in. mm

R1 MIN in. mm

R2 MAX R2 MIN in. mm in. mm

SBA-12 24 610

2 51 18 457

H MAX in. mm

H MIN in. mm

8 203 15 381

6 152

SBA-18 30 762

6 152 20 508

7 178 15 381

PBA-12 26 660

3 76 20 508

7 178 17 432

8 203

PBA-18 32 813

8 203 22 559

6 152 17 432

R1 MAX R1 MIN

H MAX R2 MIN H MIN

R2 MAX

Cleco balance arms are engineered to deliver longer service life using durable components, rugged design and operator-sensitive features. These arms absorb the torque produced by the screwdriver, eliminating torque reaction to the operator. Balanced by springs or air cylinders, the arm and not the operator supports the weight of the tool. By reducing the fatigue factors, the operator productivity is improved. Tool movement and placement over the fastener is virtually effortless since most moving parts of the balance arm are mounted on ball bearings. Access to the tool is easily changeable by adjusting the springs or cylinder supporting the forearm. Arm components and materials are selected for strength and rigidity. Precision aluminum sand castings used in the articulating arm section are light but sturdy. Over 60 models of the Cleco screwdriver balance arms are available. Air cylinder models are capable of supporting tools weighing up to 10 lbs. (4.5 kg.). Spring models will support tools weighing up to 5 lbs. (2.3 kg.). Both styles have torque capacities of 10 ft. lbs. (13.5 Nm). Arms can be post mounted, wall mounted or mounted on an adjustable height post. Tool holders for all models will accommodate most major brands of air tools...straight and pistol.

0 51

Tool Holders Selecting the proper tool holder for the tool used on Cleco balance arms enhances the ergonomic benefits of the arm. Tool holders allow the tool to swing, swivel and rotate, enabling the operator to work more comfortably and productively. Standard and extended tool holders are available for parallel balance arms. Both models hold the tool perpendicular to the work, and are ideal for self-tapping and thread forming applications. Tool diameter capacity is up to 1 3/4 inch (45mm). Manifold tool holders used on SBA and CSBA balance arms suspend the tool from the air inlet. They allow the tool to swing (or swivel when equipped with the optional swivel assembly) for ease of tool movement. 27

Balance Arms Air Cylinder

䡵 Ball bearing construction 䡵 Supports tools weighing up to 10 lbs. 䡵 Post, wall, or adjustable height post mounting 䡵 Single or parallel arms

CSBA-18

CPBA-18-AH

TOOLS NOT INCLUDED

Single Arms Model No.

Parallel Arms

Code No.

Model No.

Post Height

in.

CSBA-12

520163

CPBA-12

520176

305

457

CSBA-18

520160

CPBA-18

520170

305

457

CSBA-24

520200

CPBA-24

520202

305

610

457

CSBA-30

520201

CPBA-30

520203

305

762

457

CSBA-12-AH

520165

CPBA-12-AH

520178

305

762

CSBA-18-AH

520162

CPBA-18-AH

520172

305

457

762

CSBA-30-AH

520167

CPBA-30-AH

520215

305

762

CSBA-12-WM

520164

CPBA-12-WM

520177

305

CSBA-18-WM

520161

CPBA-18-WM

520171

305

457

CSBA-24-WM

520204

CPBA-24-WM

520206

305

610

CSBA-30-WM

520205

CPBA-30-WM

520207

305

762

AH = Adjustable Height WM = Wall Mounted Tool weight capacity: 10 lbs. (4.6 kg) Torque capacity: 10 ft. lbs. (13.5 Nm)

Code No.

Dimensions A

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Operating Instructions and Service Manual. Regulator for Air Cylinders. Threaded Nipples for CSBA Models 1/4 NPT Hex Nipple: 204032-7 1/4 NPT x 1/8 NPT Hex Reducer Nipple: 204137-4

Additional accessories: See page 30.

Balance Arms Spring

䡵 Ball bearing construction 䡵 Supports tools weighing up to 5 lbs. 䡵 Post, wall, or adjustable height post mounting 䡵 Single or parallel arms

PBA-18

SBA-18-AH

TOOLS NOT INCLUDED.

Single Arms

Parallel Arms

Model No.

Code No.

Model No.

SBA-12

520001

PBA-12

SBA-18

520004

SBA-24 SBA-30

Dimensions

Code No.

Post Height

in.

520007

305

457

PBA-18

520010

305

457

520040

PBA-24

520045

305

610

457

520042

PBA-30

520048

305

762

457

PBA-18-18

520034

457

SBA-12-AH

520003

PBA-12-AH

520009

305

762

SBA-18-AH

520006

PBA-18-AH

520012

305

457

762

SBA-24-AH

520110

PBA-24-AH

520047

305

610

762

SBA-30-AH

520044

PBA-30-AH

520050

305

762

PBA-18-18-AH

520036

SBA-12-24-AH

520063

SBA-12-WM

520002

PBA-12-WM

SBA-18-WM

520005

PBA-18-WM

SBA-24-WM

520041

SBA-30-WM

520043

AH = Adjustable Height WM = Wall Mounted Tool weight capacity: 5 lbs. (2.3 kg) Torque capacity: 10 ft. lbs. (13.5 Nm)

457

305

762

610

305

762

520008

305

520011

305

457

PBA-24-WM

520046

305

610

PBA-30-WM

520049

305

762

PBA-18-18-WM

520035

457

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Operating Instructions and Service Manual. Threaded Nipples for SBA Models 1/4 NPT Hex Nipple: 204032-7 1/4 NPT x 1/8 NPT Hex Reducer Nipple: 204137-4

Additional accessories: See page 30.

Refer to Page 7 for description of Rapid Select

Accessories Balance Arms Single Arm Tool Holders Part No.

Description

204022* 201601*

Manifold tool holder Swivel manifold tool holder 201601

*Use of 201601 requires 204022.

204022

TOOLS NOT INCLUDED.

Parallel Arm Tool Holders

Articulating Arm Extensions

Part No.

Description

204015 204167 201607 201608

Parallel tool holder Extended parallel tool holder Swivel tool holder (small) Swivel tool holder (large)

204167 20415

201607 201608

204120

204119

Part No.

204122

Length (in.)

204014 204122 204119 204120

TOOLS NOT INCLUDED.

204014

12 18 24 30

Conversion Kits for Cleco Screwdriver Balance Arms To Convert Balance Arms From

SBA-12 SBA-18 Spring SBA or PBA Standard Duty

PBA-12* PBA-18* Cylinder SBA or PBA Heavy Duty**

Part No.

521041 521042 201606 521060

* Conversion kits for -24 and -30 models are available upon request. ** Has four springs to support heavier tools or longer arms.

Pulse Nutrunners Hydraulic Pulse Air Shut-Off / Non Shut-Off

The New World Standard in Pulse Tools There is no doubt that Cleco pulse tools are the new world standard in pulse tools. Specifically designed to assemble products where quality, high production and efficiency are paramount, these tools will prove their value over and over. Consistent performance, unmatched durability and ease of use and maintenance will make these tools the tools of choice for top-notch production facilities the world over. äĄľ Broad Tool Selection With a variety of shut-off and nonshut-off pulse tools to choose from you're sure to find just the right Cleco pulse tool for the job. See the Cleco Pulse Tool Torque Range Chart below.

TORQUE (Nm)

PULSE TOOL TORQUE RANGES

400

300

175 M16

150 M14

125

100 M12

50 40

M10

20 M7

7PTH 7PH

11PTH 11PH

15STH

15ATH

20PTH 20PH

20SH

30PTH 30PH

35PTH 35PH

35SH 55PTH 55PH

75PTH 105PTH 140PTH 160PTH 250PTH 400PTH 75PH 105PH 140PH 160PH 250PH 400PH

Pulse Nutrunners 䡵 Hydraulic Pressure Torque Sensing

For Accurate Shut-Off Torque is sensed as hydraulic pressure in this CooperTools patented system. As fastener resistance increases, hydraulic pressure increases. This pressure accuates the shutoff valve, stopping the motor at the desired torque. Trigger release automatically resets the tool for the next cycle. 䡵 Simple External Torque Adjustment A single external adjustment controls the torque setting. Once the torque is set it stays set. Newly designed torque set screw ensures better clamping to guarantee the torque you set is the torque you get. 䡵 Greater Torque Accuracy Mechanical governor mechanism ensures that Cleco pulse tools maintain a controlled run-down speed. This will reduce the initial torque spike thereby providing more consistent tightening and greater torque accuracy.

40.0 -

■ TORQUE VALUES ■CLAMP LOAD

30.0 -

20.0 -

10.0 -

0.0 -

䡵 Cleco Operation

The new Cleco Pulse Tools have oilless blades, where a clean assembly is critical.

Pulse Tool Features And Layout DOUBLE CHAMBER MOTOR

REVERSE BUTTON

SPEED GAUGE

AIR INLET

TORQUE ADJUSTMENT SCREW DRIVE

DOUBLE CHAMBER PULSE UNIT

SHUT-OFF SIGNAL START TRIGGER HANDLE COATING AIR VALVE

AIR INLET

EXHAUST

䡵 Low Vibration Levels

Double chamber hydraulic units means extremely low vibration levels are achieved. This aids in preventing Cumulative Trauma Disorders (CTDs). 䡵 Low Torque Reaction The hydraulic pulse unit nearly absorbs all the torque reaction that is normally felt by an operator. Ultimately, worker productivity is improved. Hydraulic fluid

Expansion Chamber

䡵 Patented Expansion

Chamber Design Due to our patented expansion chamber design, Cleco pulse tools have much greater tool life as compared to competitive tools. During tool use, the hydraulic fluid within the tool becomes warm and expands. Given room to expand, the life of the fluid, as well as that of the tool, are greatly extended.

DOUBLE CHAMBER PULSE UNIT Low Pressure

High Pressure

Pulse

Acceleration

Housing

Hydraulic Blades

䡵 Operator Comfort is our top priority

Operator comfort is a major concern of today's assembly industry. At a very basic level, the tool must be comfortable to hold. Because grip capacity varies, we made the Cleco pulse tool in two handle, sizes to provide a more comfortable grip to a wider range of operators. Top and bottom air inlets provide better customization of the operator's work area. (Pistol models)

Control Blades

䡵 Low Noise Levels

Noise levels of these tools are well below standard air tools for an operator-friendly environment. There is no loud metallic hammering under load. 䡵 Greater Performance, Less Air Usage Our exclusive dual chamber air motor design uses 50% less compressed air than conventional motors and operates without lubrication. This design maintains a practical free speed, AIR MOTOR COMPARISON yet offers added performance for demanding production schedules. And, without lubrication! DUAL CHAMBER MOTOR A I R

N O I S E

<75 dB(A)

STANDARD MOTOR

C O N S U M P T I O N

14.1ft3/min 0.4 m3/min

28.3ft3/min 0.8 m3/min L E V E L

<80 dB(A)

Pulse Nutrunners Hydraulic Pulse Air Shut-Off

PTH, STH, ATH Series

7PTHL-35Q

Torque Range: 2.6 – 400 Nm 1.9 – 295 Ft. lbs Bolt Size: M3 – M20 #5 - 3/4” 䡵 Hydraulic pulse air shut-off

20PTHL-353

75PTHL-35Q

䡵 Motor governor equipped 140PTH-25Q

䡵 External torque adjustment 䡵 External exhaust control 䡵 Reversible

15STH

䡵 Oilless blades 15ATH

Model Number 1/4” Hex Quick Change

7/16 ” Hex Quick Change

Bolt Size Square Drive*

Gr. 5

Gr. 9.8

in.

Free Speed RPM

M5 M6 M8 M8 M10 M12 M12 M14 M16 M16

3500 3500 3500 3500 3500 3500 3500 2500 2500 2500

Torque Range Ft.-lbs.

Length**

Weight**

in.

lbs.

7-4 11-6.0 20-10 30-17 35-17 55-30 75-45 105-70 140-100 160-100

6.9 7.2 7.6 8.0 8.0 8.7 8.9 8.9 9.9 9.8

174 182 192 202 202 216 226 226 251 245

1.9 2.0 2.4 2.6 2.6 3.7 4.2 5.3 5.7 5.7

0.8 0.9 1.1 1.2 1.2 1.7 1.9 2.4 2.6 2.6

10.3 11.0

261 279

8.8 11.7

4.0 5.3

Pistol Grip: **Shut-off Models – Trigger Throttle 7PTHL35Q 11PTHL35Q 20PTHL35Q 30PTHL35Q

#10 1/4 5/16 5/16 5/16 7/16 1/2 1/2 5/8 5/8

20PTHL353

55PTHL35Q 75PTHL35Q 105PTH25Q 140PTH25Q

35PTHL353 55PTHL354 75PTHL354 105PTH254 160PTH256

5.2-3.0 8.1-4.4 14-7.4 22-12 26-12 40-23 55-33 77-52 103-74 118-74

Pistol Grip: **Shut-off Models – Trigger Throttle – Frequency Adjustment 250PTHF226 400PTHF206

5/8 3/4

M16 M18

2200 2000

184-118 295-185

250-160 400-250

In-Line – Push-to-Start – Frequency Adjustment 7STHFA55Q

#10

5500

4.9-1.9

6.6-2.6

8.8

224

1.8

0.83

5/16 5/16

M8 M8

4000 4000

26-12 26-12

35-15 35-15

10.6 10.2

270 260

3.1 2.9

1.4 1.3

7STHF55Q

#10

5500

4.9-1.9

6.6-2.6

10.3

262

2.1

0.93

15STHF30Q

1/4 5/16 5/16

M6 M8 M8

3000 4000 4000

11-3.6 26-12 26-12

15-5.0 35-15 35-15

11.4 12.2 11.8

290 310 300

2.4 3.3 3.3

1.1 1.5 1.5

1/4

3000

11-3.6

15-5.0

11.4

290

2.4

1.1

1/4

1550

12-5.2

17-7.0

13.6

345

3.6

1.6

35STHFA40Q 35STHFA404

In-Line – Lever – Frequency Adjustment

35STHF40Q 35STHF404

In-Line – Lever – Non Frequency Adjustment 15STH30Q

Angle – Lever – Frequency Adjustment 15ATHF153 (*) Model #’s ending with 3 = 3/8” square drive; 4 = 1/2” square drive; 5 = 5/8” square drive; 6 = 3/4” square drive. (**) Approximate values. Some variance may occur between square and Q drives. For 7-75 series models, a small handle (16mm shorter) can be

ordered by substituting “S” for “L” in the model number.

Tool performance rated @ 87 psi (6 bar) air pressure. STANDARD EQUIPMENT:

GENERAL:

Suspension bail and torque adjusting wrench.

Air Inlet: 1/8” NPT (75TH) 3/8” NPT (105-160), 1/4” NPT (All other models)

OPTIONAL EQUIPMENT:

Additional accessories: Page 36 Refer to Page 7 for description of Rapid Select

Pulse Nutrunners Hydraulic Pulse Air/Non Shut-Off

PH Series 11PHL-80Q

Torque Range: 4 – 400 Nm 3 – 295 Ft. lbs Bolt Size: M5 – M18 #10 - 3/4” 䡵 External exhaust control

35PHL-703

䡵 Reversible 䡵 Oilless blades

140PH-45Q

Model Number 1/4” Hex Quick Change

7/16” Hex Quick Change

Bolt Size Square Drive*

Gr. 5

Gr. 9.8

in.

Free Speed RPM

Torque Range Ft.-lbs.

Length**

in.

Weight** lbs.

Pistol Grip: **Non Shut-off Models – Trigger Throttle 7PHL90Q 11PHL80Q 20PHL70Q 30PHL70Q

7PHL902 11PHL802 20PHL703

55PHL60Q 75PHL50Q 105PH55Q

35PHL703

#10 1/4 5/16 5/16 5/16

M5 M6 M8 M10 M10

9000 8000 7000 7000 7000

5.2-3.0 8.1-4.4 14-7.4 22-13 26-13

7.0-4.0 11.0-6.0 20-10 30-17 35-17

6.3 6.6 6.9 7.2 7.3

159 167 176 183 186

1.8 1.9 2.3 2.6 2.6

0.8 0.9 1.1 1.2 1.2

55PHL604 75PHL504 105PH554

7/16 1/2 1/2

M12 M12 M14

6000 5000 5500

40-22 55-33 77-52

55-30 75-45 105-70

7.9 8.3 8.9

201 211 225

3.7 4.0 5.3

1.7 1.8 2.4

160PH456

5/8 5/8

M16 M16

4500 4500

103-74 118-74

140-100 160-100

9.8 9.8

250 250

5.7 5.7

2.6 2.6

10.3 11.0

261 279

8.6 11.5

3.9 5.2

140PH45Q

Pistol Grip: **Non Shut-off Models – Trigger Throttle – Frequency Adjustment 250PHF406 400PHF356 (*) Model #’s ending with 2 = 1/4” square drive; 3 = 3/8” square drive; 4 = 1/2” square drive; 5 = 5/8” square drive; 6 = 3/4” square drive. (**) Approximate values. Some variance may occur between square and Q drives. For 7-75 Series Models, small handle can be ordered by substituting “S” for “L” in model number

5/8 3/4

M16 M18

4000 3500

184-118 295-184

250-160 400-250

GENERAL:

STANDARD EQUIPMENT:

Air Inlet:3/8” NPT (105-160), 1/4” NPT (All other models). Tool performance rated @ 87 psi (6 bar) air pressure.

Suspension bail and torque adjusting wrench. OPTIONAL EQUIPMENT:

Additional accessories: Page 36

Refer to Page 7 for description of Rapid Select

Accessories Pulse Tools Pulse Tool Covers Part Number

Tool Series

542821-1 542821-1 542821-2 542821-3 542821-4 542821-4 542821-5 542821-6

7 Series 11 Series 20 Series 30/35 Series 55 Series 75 Series 105 Series 140/160 Series

Square Drive Adapters

Length

Part Number

in.

50.8 50.8

1/4 3/8

6.35 9.53

50.8 50.8 76.2

3/8 1/2 5/8

9.53 12.70 15.88

For 1/4” Hex Slip Chuck EX-250-2 EX-370

2.0 2.0

For 7/16” Hex Slip Chuck EX-371 EX-5012 EX-620-3

Rubber Tool Stand

Square Drive mm

2.0 2.0 3.0

Spindle Extensions

Mode

4” Length (102mm)

6” Length (152mm)

8” Length (203mm)

GDEX-255-6-PC GDEX-255-6-PC

GDEX-255-8-PC GDEX-255-8-PC

GDEX-376-6-EC GDEX-376-6-EC

GDEX-376-8-EC GDEX-376-8-EC

GDEX-508-6-PC GDEX-508-6-PC GDEX-508-6-PC

GDEX-508-8-PC GDEX-508-8-PC GDEX-508-8-PC

GDEX-755-6-PC

GDEX-755-8-PC

1/4” Drive Output 7PH 11PH Part Number

Tool Series

931041 (one piece) 930119 (two pieces)

7PTH – 105PTH/PH 140/160PTH/PH

GDEX-255-4-PC GDEX-255-4-PC

3/8” Drive Output 20PTH/PH GDEX-376-4-EC 35PTH/PH GDEX-376-4-EC

1/2” Drive Output 55PTH/PH GDEX-508-4-PC 75PTH/PH GDEX-508-4-PC 105PTH/PH GDEX-508-4-PC

3/4” Drive Output

Hydraulic Oil

160PTH/PH GDEX-755-4-PC

Part Number

Container Size

539317

one quart

Hydraulic Filler Unit

Filler Unit Only

928483 928483 928483 928483

Part Number Connector Only

931968 931968 932072 932072

Filler Unit Complete

Tool Series

928476 928476 928477 928477

7/11PTH/PH/SH 20/35PTH/PH/SH 55/75PTH/PH 105/140/160PTH/PH

Angle Nutrunners Right Angle TORQUE (Nm)

Selecting Your Cleco Nutrunner

500

Cleco offers over 500 nutrunners, most of which can be equipped with a wide variety of drive options. This generates over 3,000 different nutrunner combinations, allowing the exact tool with precise features to be chosen for specific job applications. The following items should be considered before selecting the tool: ergonomic factors associated with the man/tool/task relationship, torque and speed requirements, tool and fastener accessibility, fastener joint variations, operator skill level and air supply. Tool performance can be affected by air supply. Plant air line pressure to the tool will vary widely due to several factors: distance of tool from compressor; size of transmission lines, air drops, manifolds, hose length and diameter, and fittings. All power tool specifications are based on the tool receiving air at 90 p.s.i.g. (6.2 bar) with adequate air flow volume while the tool is running.

M20

400 M20

300 M18

200 M16

100

M14 M12

50 40

M10

30 M8

20 M7

Clean Operation

The new Cleco 24 and 34 Series nutrunners are equipped with oilless blades. This is a very important feature where a clean assembly operation is critical.

Series

H10

Angle Nutrunners Clecomatic Nutrunners

Stall Nutrunners

Clecomatic nutrunners shut off the instant the clutch reaches its adjustable preset torque. This action provides an accurate method of controlling torque without sacrificing tool speed.

Stall-type nutrunners consist of an air motor connected to the output spindle by planetary gearing and angle heads. In operation, the tool runs down the fastener until the torque resistance in the fastener causes the tool to stall. When the tool stalls, the throttle is released by the operator and the tool is removed. Stall-type tools can produce accurate torques, especially on applications with varying

Muffling material in larger cavity reduces sound levels with minimal affect on tool performance. Torque range and RPM laser etched on tool for quick identification. Optional air signal connection for automated assembly line interface.

Short stroke shut-off valve responds in milliseconds for improved mean shift. Innovative low inertia motor design provides more usable power in a smaller package.

Bell shaped housing improves handling, prevents slippage.

Fluctuating air pressure has little to no effect on torque, as long as the tool receives sufficient pressure from the air supply to trip the clutch. Clecomatics are also ideally suited for reverse applications because the clutch transmits more power in reverse than forward.

Hardened steel bearing plates assure longer life, resist wear. Highly visible indexed reverse ring for ease of operation.

torque rates; however, their torque output can be easily influenced by the operator and by fluctuations in the air line pressure. Operators should be instructed to allow the tool to stall before releasing the throttle and to avoid pulling or wrenching the tool after it stalls. Stall-type nutrunners are recommended for applications requiring light-weight tools, or where fastener accessibility prevents the use of other types of tools. They are not recommended for high torque applications unless the application permits the tool to safely rest or react against a bracing point or the work. Thereby, removing the torque reaction from the operator.

Angle Nutrunners The New Cleco Right Angle Solution The Cleco 24 and 34 series pneumatic nutrunners are the most recent additions to our line of smaller, lighter and faster tools. Designed for M6-M8 fasteners, these powerful new right angle clutch tools cover a wide torque range from 4 to 68 NM. We continue to drive our line into the best power to weight ratio of any other tool in the market, in a relentless effort to offer the most performance, the highest level of accuracy and the greatest flexibility in its class of pneumatic tools. To reach those goals, we have incorporated a new motor design and an improved Clecomatic® Clutch. These improvements offer faster operation, lower scrap, improved product quality, along with reduced warranty claims resulting in costly rework. We also design our tools to offer you reduced energy costs, longer operating life, fewer replacement parts and lower service costs.

Performance

performance is unheard of until now in a pneumatic clutch tool and is backed by the certification of ISO 5393.

Flexibility

The new Cleco nutrunner comes with an externally adjusted and indicated clutch and offers improved ergonomics with a very comfortable handle area. The polymer coated angle heads reduce in system damage and splines allow the operator to index for better position. The operator will appreciate a quieter “Jeweled” bearings fully support clutch tool thanks to the composite exhaust deflector assembly for longer service life. which also allows the exhaust to be efficiently piped Improved computer-designed Clecomatic® clutch delivers longer away for even further reduced noise levels. These noted improvements are geared towards enhancing service life with reduced torque degradation due to wear. the tools positive operational features while reducing operator fatigue.

The new Cleco 24 and 34 series right angle nutrunners incorporate an innovative motor design that provides more usable power in a smaller

Externally adjustable clutch with a standard screwdriver. Convenient access slot also allows view of setting. Easy assembly/disassembly with a standard spanner wrench. Lower profile splined angle head allows simplified orientation of angle head to throttle. Precision machined bevel gears and angle head eliminate shims for easy maintenance, longer gear life.

package. This design contributes greatly to our smaller, lighter, faster goals and provides the highest power to weight ratio in its class to date.

Accuracy That same motor design also offers the benefits of improved repeatability. Coupled with the improved Clecomatic Clutch, capability ratios which meet or exceed global standards can be achieved. This

Access plug simplifies lubrication.

Polymer coated angle head is durable and reduces in system damage.

Angle Nutrunners Clecomatic Clutch

5 Series Torque Range: 0.5 – 11 Nm 4.0 – 100 In. Lbs

Screw Size: M3 – M6 #6 – 1/4”

5BRNAL-7BF-2

䡵 External torque adjustment 䡵 Lever start 䡵 Push button, twist ring and non-reverse 5RNAL-104BH-3

5RNAL-7BF-2

Model Number 1/4” Square Drive

3/8” Square Drive

Bolt Size Free Torque Range Gr.5 Gr 9.8 Speed in. mm RPM in.-lbs. Nm

Length

Weight

Head Height

Side to Center

in.

lbs.

in.

Angle mm Head

Lever Start – Push Button Reverse 5BRNAL-17F-2 5BRNAL-17H-2 5BRNAL-10BF-2 5BRNAL-7BF-2 5BRNAL-254BF-2 5BRNAL-2BF-2 5BRNAL-7BH-2 5BRNAL-174H-2 5BRNAL-104BH-2

#8 #8 #10 5BRNAL-10BH-3 #10 #10 #10 #10 5BRNAL-7BH-3 #10 5BRNAL-174H-3 1/4 5BRNAL-104BH-3 1/4

M3.5 M3.5 M4 M4 M4 M4 M4 M5 M6 M6

1300 21-4 1150 23-4 750 34-4 670 38-4 450 50-4 450 50-10 160 50-10 400 60-4 280 85-10 160 100-10

2.4-.5 2.6-.5 3.8-.5 4.3-.5 5.7-.5 5.7-1.1 5.7-1.1 6.8-.5 9.6-1.1 11-1.1

12.5 12.9 12.3 12.6 12.6 13.5 12.6 13.0 14.1 13.9

318 327 311 321 321 343 343 330 359 352

1.8 1.9 1.7 1.8 1.8 2.0 1.8 1.9 2.2 2.1

0.8 0.9 0.8 0.8 0.8 0.9 0.8 0.9 1.0 1.0

1.1 1.2 1.1 1.2 1.1 1.1 1.1 1.2 1.2 1.2

27 30 27 30 27 27 27 30 30 30

0.4 0.5 0.4 0.5 0.4 0.4 0.4 0.5 0.5 0.5

9 13 9 13 9 9 9 13 13 13

F H F H F F F H H H

M3.5 M3.5 M3.5 M3.5 M4 M4 M4 M4 M5 M5 M6 M6

2400 19-4 2100 21-4 570 25-4 1650 27-4 1450 30-4 950 43-4 570 50-4 850 53-4 500 60-4 500 75-10 340 100-10 200 100-10

2.1-.5 2.4-.5 2.8-.5 3-.5 3.4-.5 4.8-.5 5.7-.5 6-.5 6.8-.5 8.5-1.1 11-1.1 11-1.1

12.3 12.6 12.2 12.5 12.9 12.3 12.6 12.6 13.0 13.9 14.1 13.9

311 321 312 318 327 311 321 321 330 352 359 352

1.7 1.8 1.8 1.8 1.9 1.7 1.8 1.8 1.9 2.1 2.2 2.1

0.8 0.8 0.8 0.8 0.9 0.8 0.8 0.8 0.9 1.0 1.0 1.0

1.1 1.2 0.9 1.1 1.2 1.1 1.1 1.2 1.2 1.2 1.2 1.2

27 30 23 27 30 27 27 30 30 30 30 30

0.4 0.5 0.3 0.4 0.5 0.4 0.4 0.5 0.5 0.5 0.5 0.5

9 13 8 9 13 9 9 13 13 13 13 13

F H C F H F F H H H H H

950 850

4.8-.5 6-.5

12.3 12.6

311 321

1.7 1.8

0.8 0.8

1.1 1.2

27 30

0.4 0.5

9 13

F H

Lever Start – Twist Ring Reverse 5RNAL-25BF-2 5RNAL-25BH-3 5RNAL-7BC-2 5RNAL-17F-2 5RNAL-17H-2 5RNAL-10BF-2 5RNAL-7BF-2 5RNAL-10BH-2 5RNAL-7BH-2 5RNAL-254BH-2 5RNAL-174H-2 5RNAL-104BH-2

5RNAL-17H-3

5RNAL-10BH-3 5RNAL-7BH-3 5RNAL-254BH-3 5RNAL-174H-3 5RNAL-104BH-3

#8 #8 #8 #8 #10 #10 #10 #10 #10 1/4 1/4 1/4

Lever Start – Non-Reversible 5NAL-10BF-2 5NAL-10BH-2

#10 M4 #10 M4

43-4 53-4

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 1/8” NPT Minimum Hose Size: 3/16” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual

Additional accessories: Page 61

All torque springs required to meet indicated torque specification

Refer to Page 7 for description of Rapid Select

Angle Nutrunners Clecomatic Clutch

24, 34 Series Torque Range: 4.0 – 75 Nm 3.0 – 55 Ft. Lbs. Bolt Size: M4 – M10 #10 – 7/16” 䡵 External torque adjustment 24RAA11AL3

䡵 1/4”, 3/8” and 1/2” square drive 䡵 Indexable anglehead 䡵 One torque spring to meet specified range 䡵 Oilless blades

24RAA23AM3

34RAA33AX3

Model Number 1/4” Square Drive

3/8” Square Drive*

Bolt Size Free GR.5 GR.9.8 Speed in mm RPM

Torque Range ft.-lbs.

Length

Weight

Head Height

Side to Center

lbs.

in.

24 Series Lever Start – Reversible 24RAA06AL2 24RAA07AL2 24RAA11AL2

24RAA06AL3 24RAA07AL3 24RAA11AL3 24RAA12AM3 24RAA19AM3 24RAA23AM3 24RAA26AH3

#10 #10 1/4 1/4 5/16 5/16 5/16

M4 M5 M6 M6 M6 M6 M8

2200 4-3 1770 5-3 1260 8-5 1200 9-5 700 14-7 600 17-9 535 19-10

5.5-4 7-5 11-7 12-6 19-10 23-12 26-13

14.1 14.1 14.1 14.2 15.0 15.0 15.2

358 358 358 360 380 380 385

2.6 2.6 2.6 2.8 3.2 3.2 3.1

1.2 1.2 1.2 1.3 1.4 1.4 1.4

1.08 1.08 1.08 1.16 1.16 1.16 1.22

27.5 27.5 27.5 29.5 29.5 29.5 31.0

.47 .47 .47 .52 .52 .52 .57

12.0 12.0 12.0 13.2 13.2 13.2 14.4

1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 7/16 7/16 7/16 7/16

M5 2060 6-4 M6 1675 8-5 M6 1185 11-7 M8 710 19-10 M8 580 20-10 M8 545 24-12 M8 480 27-14 M8 385 35-17 M10 255 50-25 M10 155 55-28 M10 255 50-25 M10 155 55-28

8-5 11-7 15-9 26-13 28-14 33-17 37-18 47-24 68-34 75-38 68-34 75-38

14.5 14.5 14.6 15.4 15.4 15.5 15.6 15.6 16.2 17.0 16.2 17.0

368 368 370 390 390 393 397 397 411 431 411 431

2.7 2.7 2.9 3.2 3.3 3.5 3.4 3.4 3.7 3.9 3.7 3.9

1.2 1.2 1.3 1.5 1.5 1.6 1.5 1.5 1.7 1.8 1.7 1.8

1.08 1.08 1.16 1.22 1.22 1.36 1.36 1.36 1.60 1.60 1.60 1.60

27.5 27.5 29.5 31.0 31.0 34.5 34.5 34.5 41.0 41.0 41.0 41.0

.47 .47 .52 .57 .57 .67 .67 .67 .70 .70 .70 .70

12.0 12.0 13.2 14.4 14.4 17.1 17.1 17.1 18.0 18.0 18.0 18.0

34 Series Lever Start – Reversible 34RAA08AL2 34RAA11AL2

34RAA08AL3 34RAA11AL3 34RAA15AM3 34RAA26AH3 34RAA28AH3 34RAA33AX3 34RAA37AX3 34RAA47AX3 34RAA68AZ3 34RAA75AZ3 34RAA68AZ4* 34RAA75AZ4*

*1/2” drive

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

GENERAL:

Operating instructions & service manual Suspension bail Exhaust Overhose Clutch adjustment tool

Assembly wrench: 201898 Torque signal kit: 201900 Non-reversible kit: 204999 Additional accessories: Page 61

Air Inlet: 3/8” NPT Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure.

Refer to Page 7 for description of Rapid Select

Angle Nutrunners Clecomatic Clutch

45 Series Torque Range: 28 – 115 Nm 21 – 85 Ft. Lbs. Bolt Size: M10 – M12 7/16 – 1/2” 䡵 Button start 䡵 Twist ring and non-reversible 䡵 External torque adjustment

45RNAB-3P-4

Model Number 1/2” Square Drive

Bolt Size GR.5 GR. 9.8 in. mm

Free Speed RPM

Torque Range

Length

Weight

Head Height

Side to Center

in.

ins.

in.

Angle mm Head

42-21 52-26 62-31 71-34* 85-37

57-28 71-35 84-42 96-46* 115-50

17.6 17.5 17.6 17.5 17.6

448 445 448 445 448

6.8 6.4 6.8 6.4 6.8

3.1 2.9 3.1 2.9 3.1

2.0 1.6 2.0 1.6 2.0

50 41 50 41 50

0.9 0.7 0.9 0.7 0.9

22 18 22 18 22

T P T P T

57-28

77-38

17.5

445

6.3

2.8

1.6

0.7

ft.-lbs.

Clecomatic – Button Start – Twist Ring Reverse 45RNAB-4T-4 45RNAB-3P-4 45RNAB-3T-4 45RNAB-2P-4 45RNAB-2T-4

7/16 7/16 7/16 1/2 1/2

M10 M10 M10 M12 M12

300 240 200 180 150

Clecomatic – Button Start – Non-Reversible 45NAB-3P-4

7/16

M10

* Maximum torque of tool exceeds the maximum torque rating for the head, high maintenance should be expected when operated at the upper torque capacity range.

300 GENERAL:

STANDARD EQUIPMENT:

Air Inlet: 3/8” NPT Minimum Hose Size: 3/8” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual All torque springs required to meet indicated torque specification OPTIONAL EQUIPMENT:

Additional accessories: Page 61

Angle Nutrunners Clecomatic Clutch

55, 75 Series Torque Range: 32 – 430 Nm 24 – 320 Ft. Lbs.

55RNAL-3T-4

Bolt Size: M10 – M16 7/16 – 3/4” 䡵 Lever start 䡵 External torque adjustment 75RNAL-2X-4

䡵 Rotating exhaust deflector

55NAL-4T-4

75NAL-2V-4

Model Number 1/2” Square Drive

3/4” Square Drive

Bolt Size Free GR. 5 GR. 9.8 Speed RPM in mm

Torque Range ft.-lbs.

Length

Weight

Head Height

Side to Center

in.

lbs.

in.

Angle mm Head

Lever Start – Twist Ring Reverse 55RNAL-6T-4 55RNAL-4P-4 55RNAL-4T-4 55RNAL-3P-4 55RNAL-3T-4 55RNAL-2T-4 75RNAL-3V-4 75RNAL-2V-4

7/16 7/16 1/2 1/2 9/16 5/8 5/8 5/8 75RNAL-3X-6 3/4 75RNAL-2X-6 3/4

M10 M10 M10 M12 M12 M14 M14 M16 M16 M16

370 330 280 220 190 140 175 130 110 80

48-24 54-26 64-29 80-36* 95-43 125-50* 140-70 190-90* 225-110 305-150

65-32 73-35 87-39 109-49* 129-58 170-68* 190-95 255-122* 305-150 410-203

19.3 19.1 19.3 19.1 19.3 19.3 21.9 21.9 22.6 22.6

489 486 489 486 489 489 556 556 575 575

7.8 7.4 7.8 7.4 7.8 7.8 13.3 13.3 15.0 15.0

3.5 3.3 3.5 3.3 3.5 3.5 6.0 6.0 6.8 6.8

2.0 1.6 2.0 1.6 2.0 2.0 2.5 2.5 2.8 2.8

50 41 50 41 50 50 64 64 70 70

0.9 0.7 0.9 0.7 0.9 0.9 1.1 1.1 1.4 1.4

22 18 22 18 22 22 28 28 37 37

T P T P T T V V X X

M10 M12 M12 M12 M14 M16 M16

480 400 320 270 200 210 130

57-28 69-33 84-39* 100-45 130-55* 200-100 320-160

77-28 93-39 114-49* 136-58 176-68* 271-135 430-215

19.1 19.3 19.1 19.3 19.3 21.9 22.6

486 489 486 489 489 556 575

7.3 7.6 7.3 7.6 7.6 13.0 14.8

3.3 3.5 3.3 3.5 3.5 5.9 6.7

1.6 2.0 1.6 2.0 2.0 2.5 2.8

41 50 41 50 50 64 70

72.0 0.9 72.0 0.9 0.9 1.1 1.4

18 22 18 22 22 28 37

P T P T T V X

Lever Start – Non-Reversible 55NAL-4P-4 55NAL-4T-4 55NAL-3P-4 55NAL-3T-4 55NAL-2T-4 75NAL-2V-4 75NAL-2X-6

7/16 1/2 1/2 9/16 5/8 5/8 3/4

* Maximum torque of tool exceeds the maximum torque rating for the head, high maintenance should be expected when operated at the upper torque capacity range.

GENERAL:

STANDARD EQUIPMENT:

Air Inlet: 1/2” NPT Minimum Hose Size: 1/2” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual Torque Reaction Mounting Plate (75 series) All torque springs required to meet indicated torque specification OPTIONAL EQUIPMENT:

Additional accessories: Page 61 Refer to Page 7 for description of Rapid Select

Angle Nutrunners Stall – Reversible

5, 24, 34, 45, 55, 75 Series Maximum Torque Range: 3 – 440 Nm 2 – 325 Ft. Lbs.

34RAS36AX3

Bolt Size: M4 – M16 #8 – 3/4” 䡵 Button, lever start

45RNB-2T-4

䡵 Twist ring and button reverse

55RNL-3T-4

75RNL-2X-6

Square Drive Model Number in.

Bolt Size Free GR.5 GR.9.8 Speed RPM in. mm

Max. Torque

Length

Weight

Head Height

Side to Center

ft.-lbs.

in.

lbs.

in.

Button Start – Twist Ring Reverse 45RNB-4T-4 45RNB-3P-4 45RNB-3T-4 45RNB-2T-4

1/2 1/2 1/2 1/2

7/16 7/16 1/2 9/16

M10 M10 M12 M12

310 250 210 160

46 58 69 92

62 79 94 125

15.1 15.0 15.1 15.1

384 381 384 384

5.5 5.1 5.5 5.5

2.5 2.3 2.5 2.5

2.0 1.6 2.0 2.0

50 41 50 50

0.9 0.7 0.9 0.9

22 18 22 22

750

4.1

10.0

254

1.2

0.5

1.1

0.4

M4 M5 M6 M8 M8 M10 M12 M14 M14 M16 M16

880 1675 1200 710 545 490 195 145 190 120 90

6.2 11 13 28 36 56 136* 176* 210 330 440

10.5 12.0 11.7 12.9 13.0 16.1 16.8 16.8 19.4 20.1 20.1

267 305 297 328 330 410 425 425 492 511 511

1.3 2.1 2.2 2.6 2.8 6.1 6.5 6.5 11.4 13.1 13.1

0.6 1.0 1.0 1.2 1.3 2.8 2.9 2.9 5.2 6.0 6.0

1.2 1.1 1.2 1.2 1.4 2.0 2.0 2.0 2.5 2.8 2.8

30 28 30 31 35 50 50 50 64 70 70

0.5 0.5 0.5 0.6 0.7 0.9 0.9 0.9 1.1 1.4 1.4

13 12 13 14 17 22 22 22 28 37 37

Lever Start – Push Button Reverse 5BRNL-10BF-2

1/4

#10

Lever Start – Twist Ring Reverse 5RNL-10BH-3 34RAS11AL3 24RAS13AM3 34RAS28AH3 34RAS36AX3 55RNL-7T-4 55RNL-3T-4 55RNL-2T-4 75RNL-3V-4 75RNL-3X-6 75RNL-2X-6

3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 3/4 3/4

#10 1/4 1/4 5/16 3/8 7/16 9/16 5/8 5/8 3/4 3/4

4.6 8.1 9.6 20 26 41 100* 130* 155 245 325

* Maximum torque of tool exceeds the maximum torque rating for the head, high maintenance should be expected when operated at the upper torque capacity range.

Minimum Hose Size: 3/8” (45 series); 3/16” (5 series); 5/16” (24, 34 series); 1/2” (55, 75 series) Tool performance rated at 90 psi (620kPa) air pressure.

GENERAL:

STANDARD EQUIPMENT:

Air Inlet: 3/8” NPT (24, 34, 45 series); 1/8” NPT (5 series); 1/2” NPT (55, 75 series)

Operating instructions & service manual Torque reaction mounting plate (75 series)

OPTIONAL EQUIPMENT:

24/34 Series:

Assembly wrench: Torque signal kit: Non-reverse kit Additional accessories: Page 61

201898 201900 204999

Refer to Page 7 for description of Rapid Select

Angle Nutrunners Stall – Non Reversible

5, 55, 75 Series Maximum Torque Range: 6.2 – 475 Nm 4.6 – 350 Ft. Lbs. Bolt Size: M4 – M16 #10 – 3/4” 5NL-10BH-3

䡵 Lever start

75NL-3V-4

Square Drive Model Number in.

Bolt Size Free GR.5 GR.9.8 Speed RPM in. mm

ft.-lbs.

in.

lbs.

in.

#10 9/16 5/8 5/8 3/4 3/4

4.6 110* 150* 165 220* 350

6.2 149* 203* 225 298* 475

10.5 16.8 16.8 19.4 19.4 20.1

267 425 425 492 492 511

1.3 6.4 6.4 11.1 11.1 12.9

0.6 2.9 2.9 5.0 5.0 5.8

1.2 2.0 2.0 2.5 2.5 2.8

30 50 50 64 64 70

0.5 0.9 0.9 1.1 1.1 1.4

13 22 22 28 28 37

Max. Torque

Length

Weight

Head Height

Side to Center

Lever Start 5NL-10BH-3 55NL-3T-4 55NL-2T-4 75NL-3V-4 75NL-2V-4 75NL-2X-6

3/8 1/2 1/2 1/2 1/2 3/4

* Maximum torque of tool exceeds the maximum torque rating for the head, high maintenance should be expected when operated at the upper torque capacity range. GENERAL:

M4 M14 M16 M16 M16 M16

880 290 210 300 230 140

Minimum Hose Size: 3/16” (5 series); 1/2” (55, 75 series) Tool performance rated at 90 psi (620kPa) air pressure.

STANDARD EQUIPMENT:

Operating instructions & service manual Torque Reaction Mounting Plate (75 series) OPTIONAL EQUIPMENT:

Additional accessories: Page 61

Air Inlet: 1/8” NPT (5 series); 1/2” NPT (55, 75 series)

Stall Bar Nutrunners Competitive Twin Motor

Speed – RPM

1.7 sec. 310 Nm

Torque – Newton Meters

1.6 sec. 310 Nm

Cleco

Torque – Newton Meters

Cleco proudly introduces the new 64 Series Swingbar Nutrunners. For high torque applications where a small tool is necessary, for consistency in clamp load across joint types or for simply eliminating the maintenance needs of an angle tool, the new 64 Series tools provide the best solution for today’s heavy assembly environment.

RANDOM COMPARISON ON 120˚ JOINT

Speed – RPM

Smaller, Faster, Lighter

Time – Seconds

Although the free speed of the Cleco tool is slower, tightening speed is faster which in this application results in almost equal overall times.

RANDOM COMPARISON ON 720˚ JOINT Cleco

Competitive Twin Motor 6.0 sec. 312 Nm

Torque – Newton Meters

4.2 sec. 306 Nm

Torque – Newton Meters

Benefits of a Swingbar Tool

Cleco 64 Series Swingbar Nutrunners The goal of any fastening application is to maintain a high degree of accuracy while minimizing the length of time required to perform the rundown. The new Cleco 64 Series Swingbar Nutrunners utilize a single powerful motor that limits

Speed – RPM

Both prevailing torque and type of joint can limit the accuracy of a clutch or pulse tool. On softer joints, torque threshold is reached early in the fastening cycle resulting in long rundowns, especially difficult on pulse tools. Time – Seconds On these long rundowns, a Time – Seconds Again the free speed of the Cleco tool is slower, however with its faster tightening speed the overall time is almost 2 seconds faster. swingbar tool that is able to maintain a steady speed speed shifts and offers a fast and accurate rundown minimizes the time required to run down a fastener. regardless of joint type. On a typical hard joint with prevailing torque, a Competitive units with high RPM’s quickly drop torque spike will occur which can prematurely shut their speed at threshold resulting in an overall longer off a clutch or pulse tool. In tools with speed shifts, rundown period. This gap is multiplied when a torque spike will also cause the speed to shift prevailing torque is present. down resulting in a slower rundown. The Cleco 64 To read the graphs above, the orange line Series Swingbar Nutrunners are not affected by represents the tool speed while the blue line torque spikes. represents the torque generated throughout a rundown. Notice the correlation between speed and torque and its overall effect on rundown time. Speed and Torque Tests for the New Reversible A simple to use and convenient slide reverse lever improves productivity by allowing for the loosening of fasteners without changing tools.

Improved Ergonomics Top and bottom air inlets help customize the 64 Series Swingbar Nutrunners to the operator’s work area.

Ergonomics Multi-position reaction bar eliminates reaction forces of the rundown.

Improved Ergonomics Comfort molded handles and lighter weights reduce operator fatigue and improve productivity

Stall Bar Nutrunners Clecomatic Clutch

45, 55 & 64 Series

45RNAB-4-3

Torque Range: 14 – 1985 Nm 10 – 1464 Ft. Lbs. Bolt Size: M6 – M33 5/16 – 1 3/4” 䡵 Inline & Pistol Grip 䡵 Reversible

64TTS34DA 64TTS640D8

䡵 Lever, button and trigger start

Model Number

Drive Size

Suitable for Bolt Size in.

Free Speed RPM

Torque Range ft.-lbs.

Length

Weight*

in.

lbs.

Inline – Clecomatic – Lever Start – Twist Ring Reverse 55RNAL-4-4 55RNAL-3-4 55RNAL-2-4

1/2 1/2 1/2

7/16 1/2 1/2

M8 M10 M12

560 370 270

34-20 51-25 67-30

46-27 69-34 91-46

16.1 16.1 16.1

410 410 410

6.5 6.5 6.5

3.0 3.0 3.0

Inline – Clecomatic – Button Start – Twist Ring Reverse 45RNAB-6-3 45RNAB-4-3 45RNAB-3-3 45RNAB-2-4

3/8 3/8 3/8 1/2

5/16 3/8 7/16 7/16

M6 M8 M8 M10

740 560 370 270

16-10 22-14 33-18 46-23

22-14 30-19 45-24 62-31

14.5 14.5 14.5 14.5

368 368 368 368

5.4 5.4 5.4 5.4

2.4 2.4 2.4 2.4

3/8 7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8 5/8 5/8 3/4 3/4 7/8 1 1 1/8 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 1 3/4

M8 M8 M10 M12 M12 M12 M12 M14 M14 M14 M16 M16 M20 M20 M22 M22 M24 M27 M27 M30 M33 M33

725 570 445 340 270 225 200 180 160 135 115 95 70 55 42 32 27 22 16 14 11 10

34 44 55 75 90 110 125 140 150 175 205 255 345 425 570 640 750 930 1260 1475 1820 1985

25 32 41 55 66 81 92 103 111 129 151 188 254 313 420 472 553 686 929 1088 1342 1464

11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 12.5 12.5 12.5 12.5 12.5 12.5 12.9 15.9 15.9 15.9 15.91 15.9 15.9 15.9

290.8 290.8 290.8 290.8 290.8 290.8 290.8 290.8 316.2 316.2 316.2 316.2 316.2 316.2 328.9 404.1 404.1 404.1 404.1 404.1 404.1 404.1

6.1 6.1 6.1 6.1 6.1 6.1 6.1 6.1 8.0 8.0 8.0 8.0 8.0 8.0 8.4 14.3 14.3 14.3 14.3 14.3 14.3 14.3

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.6 3.6 3.6 3.6 3.6 3.6 3.8 6.5 6.5 6.5 6.5 6.5 6.5 6.5

Pistol - Stall Torque - Reversible 64TTS34D4 64TTS44D4 64TTS55D4 64TTS75D4 64TTS90D4 64TTS110D4 64TTS125D4 64TTS140D4 64TTS150D6 64TTS175D6 64TTS205D6 64TTS255D6 64TTS345D6 64TTS425D6 64TTS570D6 64TTS640D8 64TTS750D8 64TTS930D8 64TTS1260D8 64TTS1475D8 64TTS1820D8 64TTS1985D8

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1 1 1 1 1 1 1

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 3/8” NPT (45 button); 1/2” NPT (55 lever) Minimum Hose Size: 3/8” (45 button ); 1/2” (55 series) Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual Aluminum Torque Reaction Bar

Additional accessories: Page 61 * Weight without reaction bar.

STANDARD EQUIPMENT IF SPECIFIED:

Steel Torque Reaction Bar (869770); replaces aluminum bar

Angle Nutrunners Flush Socket Tools

34 Series Torque Range 5 - 103 Nm

34RAAF1 4 - 76 Ft. Lbs.

䡵 External torque adjustment (Clecomatic models) 䡵 Indexable anglehead

34RAAF2

䡵 One torque spring to meet specified range 䡵 Oilless blades ■ Reversible

34RAAF3

X Dimension For Flush Socket Head Inches

F1 F2 F3

Milimeters

Socket Size Range

39 43 59

8–15mm 10–15mm 13–21mm

1.54 1.69 2.32

NOTE: Models listed are examples. Use chart on bottom of facing page for specific model required but not listed.

Model Number

Socket Size

Free Speed RPM

Torque ft.-lbs. Nm

Length in. mm

Weight lbs. kg

Anglehead Height Side to Center in. mm in. mm

Clecomatic - Lever Start - Reversible 34RAA09F1MD00 34RAA16F1MD00 34RAA28F1MG00 34RAA33F2MG00 34RAA47F2MG00 34RAA53F2MI00 34RAA67F3MI00 34RAA94F3ML00

10 mm 10 mm 13 mm 13 mm 13 mm 15 mm 15 mm 18 mm

1825 1055 645 540 380 265 265 185

7-4 12-7 20-10 24-12 35-17 39-17 49-24 69-35

9-5 16-9 28-14 33-17 47-24 53-24 67-33 94-47

17.0 17.0 17.8 18.8 19.0 19.0 20.5 20.5

432 432 452 478 483 483 521 521

3.7 3.7 3.9 4.7 5.1 5.1 5.8 5.8

1.7 1.7 1.8 2.1 2.3 2.3 2.6 2.6

1.54 1.54 1.54 1.69 1.69 1.69 2.32 2.32

39 39 39 43 43 43 59 59

0.55 0.55 0.55 0.67 0.67 0.67 0.87 0.87

14 14 14 17 17 17 22 22

1825 1055 645 480 380 335 265 185

7 13 22 29 38 43 54 76

10 18 30 40 52 58 73 103

17.0 17.0 17.8 19.0 19.0 20.5 20.5 20.5

432 432 452 483 483 521 521 521

3.4 3.4 3.5 4.4 4.4 5.5 5.5 5.5

1.5 1.5 1.6 2.0 2.0 2.5 2.5 2.5

1.54 1.54 1.54 1.69 1.69 2.32 2.32 2.32

39 39 39 43 43 59 59 59

0.55 0.55 0.55 0.67 0.67 0.87 0.87 0.87

14 14 14 17 17 22 22 22

Stall - Lever Start - Reversible 34RAS10F1MD00 34RAS18F1MD00 34RAS30F1MG00 34RAS40F2MG00 34RAS52F2MI00 34RAS58F3MI00 34RAS73F3MI00 34RAS103F3ML00

10 mm 10 mm 13 mm 13 mm 15 mm 15 mm 15 mm 18 mm

GENERAL:

Air Inlet: 3/8” NPT Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure. STANDARD EQUIPMENT:

Operating instructions & service manual

Suspension bail Exhaust Overhose Clutch adjustment tool (Clecomatic tools) Mounting plate (F3 tools) OPTIONAL EQUIPMENT:

Assembly wrench: 201898 Torque signal kit: 201900

Non-reversible kit: 204999 Mounting plates: F1 tools

57217101 57218103 F2 tools 43287131 Additional accessories: Page 61

Angle Nutrunners Flush Socket Tools Tight clearance applications, once only accessible by the use of hand tools or crowfoot attachments, can now be tightened by the new family of Cleco Flush Socket Pneumatic Tools at a speed that maximizes productivity. Tools equipped with a Clecomatic clutch assure good torque repeatability.

Socket within the right angle head.

Overall Head Height Overall Head Height

Available clearance

Standard right angle head with square drive and separate socket Flush socket tools have plenty of clearance to fit on the same will not fit on tight clearance applications. The overall head height application. Clecomatic flush socket tools tighten with much is greater than the available clearance. higher accuracy than tools with crowfoot attachment. The overall head height is less than the available clearance.

Model Number Example

34 Motor 34

Rotation R – Reversible

Tool Style A – Right Angle Control A – Clecomatic S – Stall Maximum Torque F1 Clecomatic: 9, 16, or 28 F2 Clecomatic: 33, 47, or 53 F3 Clecomatic: 67 or 94 F1 Stall: 10, 18, or 30 F2 Stall: 40 or 52 F3 Stall: 58, 73 or 103

Output Type 0–Standard

1–Fast Lead

Extension Length 0 – Flush 4 – 1/2” 1 – 1/8” 2 – 1/4” Drive Socket EB – 5/16 EE – 1/2 EF – 9/16 EG – 5/8 EH – 11/16

EI – 3/4 MB – 8mm MD – 10mm ME – 11mm MF – 12mm

2–Magnetic

6 – 3/4” 8 – 1” MG – 13mm MH – 14mm MI – 15mm MJ – 16mm MK – 17mm

ML – 18mm MM – 19mm MO – 21mm

Tool Termination F1 Flush socket with F1 head F2 Flush socket with F2 head F3 Flush socket with F3 head with mounting plate

Crowfoot Nutrunners Clecomatic Clutch and Stall

34 Series Torque Range 14 - 30 Nm

10 - 22 Ft. Lbs.

䡵 External torque adjustment (Clecomatic models) 䡵 Indexable anglehead 䡵 One torque spring to meet specified range 䡵 Oilless blades ■ Reversible

34RCA30D3MB01

34RCA30D1MG01

NOTE: Models listed are examples. Use chart on bottom of facing page for specific model required but not listed. Model Number 15 Degree Head

Free Speed

30 Degree Head

Torque Range

Socket Size

RPM

ft.-lbs.

in.

425 425

22-11 22-11

30-15 30-15

5/16 -

490 490 980 980

21 21 10 10

29 29 14 14

5/16 5/16 -

Length

Weight

in.

lbs.

8 13

20.0 20.0

507 507

4.7 4.7

2.2 2.2

8 13 8 13

19.6 19.6 18.8 18.8

497 497 478 478

4.5 4.5 4.3 4.3

2.1 2.1 1.9 1.9

Clecomatic - Lever Start - Reversible 34RCA30D1MB01 34RCA30D1MG01

34RCA30D3MB01 34RCA30D3MG01

Stall - Lever Start - Reversible 34RCS29D1MB01 34RCS29D1MG01 34RCS14D1MB01 34RCS14D1MG01

34RCS29D3MB01 34RCS29D3MG01 34RCS14D3MB01 34RCS14D3MG01

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 3/8” NPT Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual Suspension bail Exhaust Overhose Clutch adjustment tool (Clecomatic tools)

Assembly wrench: 201898 Torque signal kit: 201900 Non-reversible kit: 204999 Additional accessories: Page 61

Crowfoot Nutrunners 3/4” (19 mm)

15° HEAD

IA 8”D 1 3/5 mm) (3

STANDARD LENGTH SOCKET

Maximum Recommended Torque: 22 ft. lb. (30 Nm)

DIA /32” 1 17 9 mm) (3

5/32” (4 mm)

1 3/32” (29 mm)

15° 21/32” (17 mm)

2” m) m (51

3” (76 mm)

5/8” (16 mm)

1 1/4” (32 mm)

1 1/2” (38 mm)

30° HEAD 3/4” (19 mm)

Maximum Recommended Torque: 22 ft. lb. (30 Nm)

STANDARD LENGTH SOCKET

IA 2”D ) 7/3 m 1 1(39 m

DIA /8” m) 1 335 m (

5/32” (4 mm)

15/32” (24 mm)

30°

21/32” (17 mm)

6” 5/1 ) 1 19 mm 4

3” (76 mm)

5/8” (16 mm)

1 1/2” (38 mm)

1 1/4” (32 mm)

Model Number Example

34 Motor 34

Rotation R – Reversible

Tool Style C – Crowfoot Control A – Clecomatic S – Stall Maximum Torque Clecomatic – 30 Stall – 14, 29 Tool Termination D1 15 Degree Head D3 30 Degree Head

Output Type 1–Thru Hex Extension Length 0 – Flush 4 – 1/2” Sockets Flush EA – 1/4 EC – 3/8 ED – 7/16 EE – 1/2 EF – 9/16 MB – 8mm / 5/16 EH – 11/16

MD – 10mm ME – 11mm MF – 12mm MG – 13mm MH – 14mm MI – 15mm

6 – 3/4”

1/2” Extended EB – 5/16 EC – 3/8 ED – 7/16 EE – 1/2 EF – 9/16 MB – 8mm MD – 10mm ME – 11mm MF – 12mm MG – 13mm

3/4” Extended EE – 1/2 MG – 13mm MH – 14mm

Hold & Drive Nutrunners Clecomatic Clutch and Stall

34 Series Torque Range 24 - 103 Nm

17 - 76 Ft. Lbs.

䡵 External torque adjustment (Clecomatic models) 䡵 Indexable anglehead 䡵 One torque spring to meet specified range 䡵 Oilless blades ■ Reversible

34RAA67

Hold Size

Output Drive Size NOTE: Models listed are examples. Use chart on bottom of facing page for specific model required but not listed.

Model Number

Output Drive Size

Free Speed RPM

Hold Size

Torque ft.-lbs. Nm

Length in. mm

Weight lbs. kg

Anglehead Height Side to Center in. mm in. mm

Clecomatic - Lever Start - Reversible 34RAA53H3MGFM5

13mm

5mm Female Hex

335

39-17

53-24

20.7

526

8.0

3.5

2.4

1.06

34RAA67H3MIFMA

15mm

7mm Female Hex

265

49-24

67-33

20.7

526

8.0

3.5

2.4

1.06

34RAA94H3MLFMB

18mm

8mm Female Hex

185

69-35

94-47

20.7

526

8.0

3.5

2.4

1.06

Stall - Lever Start - Reversible 34RAS58H3MGFM5

13mm

5mm Female Hex

335

20.7

526

7.7

3.5

2.4

1.06

34RAS73H3MJT30

16mm

T30 Torx

265

20.7

526

7.7

3.5

2.4

1.06

10mm Female Hex

185

103

20.7

526

7.7

3.5

2.4

1.06

34RAS103H3MOFMD 21mm

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 3/8” NPT Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual Suspension bail Exhaust Overhose Clutch adjustment tool (Clecomatic tools) Mounting Plate

Assembly wrench: 201898 Torque signal kit: 201900 Non-reversible kit: 204999 Additional accessories: Page 61

Hold & Drive Nutrunners Air Shut-Off and Torque Control Air Shut-Off Clutch Sometimes called shock absorber tools, “Hold-n-Drive” bolts are used with these tools in automotive and truck frame applications. They reduce assembly handling to one person working from one side of the workpiece. The bolt is held stationary by the tool while the nut is tightened from the same side. This also eliminates reaction bars since the bolt absorbs the torque. Hold-n-Drive tool approaches the application.

Hold socket fits over bolt and prevents it from rotating.

Tool is pushed down and started until drive socket engages and tightens nut.

Model Number Example

34 Motor 34

Drive Sockets

Hold Sockets

Rotation R – Reversible

Control A – Clecomatic S – Stall

Drive Socket EE – 1/2” EF – 9/16” EG – 5/8” EH – 11/16” EI – 3/4” EJ – 13/16” EK – 7/8” EL – 15/16”

Tool Termination H Hold-n-Drive

EM – 1” EN – 1 1/16” EO – 1 1/8” EP – 1 3/16” EQ – 1 1/4” MG –13mm MH –14mm MI – 15mm

X Second Oval Dimension Utilize the unit of measure from length to identify oval width

Tool Style A – Right Angle

Max Output Torque Torque ratings are: Clecomatic: 53, 67, 94 Stall: 58, 73, 103

Hold Socket EA – 1/4” EB – 5/16” EC – 3/8” ED – 7/16” EE – 1/2” EF – 9/16” EG – 5/8” M5 – 5mm M6 – 6mm MA – 7mm MB – 8mm MC – 9mm MD – 10mm

Retainer Shaft 3 3 1/2” 5 5 3/8” 4 4” 6 5 7/8”

MJ – 16mm MK – 17mm ML – 18mm MM – 19mm MN – 20mm MO – 21mm MP – 22mm MQ – 23mm

MR – 24mm MS – 25mm MT – 26mm MU – 27mm XX – Special

ME – 11mm MF – 12mm MG –13mm MH –14mm 15 – T15 20 – T20 25 – T25 30 – T30 40 – T40 45 – T45

Socket Style F – Female Hex M – Male Hex T – Torx O – Female oval

Double End Nutrunners Clecomatic Clutch & Stall

34 Series Torque Range 5 - 103 Nm

4 - 76 Ft. Lbs.

Bolt Size M5 - M36

#10 - 1 1/2”

䡵 External torque adjustment (Clecomatic models) 䡵 Indexable anglehead 䡵 One torque spring to meet specified range 34RAA33D24

䡵 Oilless blades ■ Reversible

Model Number

Square Drive

Free Speed RPM

Torque ft.-lbs. Nm

Length in. mm

Weight lbs. kg

Anglehead Height Side to Center in. mm in. mm

Clecomatic - Lever Start - Reversible 34RAA09D24 34RAA16D24 34RAA28D24 34RAA33D24 34RAA47D24 34RAA53D24 34RAA67D34 34RAA94D34

1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

1825 1055 645 540 380 265 265 185

7-4 12-7 20-10 24-12 35-17 39-17 49-24 69-35

9-5 16-9 28-14 33-17 47-24 53-24 67-33 94-47

17.8 17.8 18.8 18.8 19.0 19.0 20.5 20.5

452 452 478 478 483 483 521 521

4.5 4.5 4.7 4.7 5.1 5.1 5.8 5.8

2.0 2.0 2.1 2.1 2.3 2.3 2.6 2.6

1.69 1.69 1.69 1.69 1.69 1.69 2.32 2.32

43 43 43 43 43 43 59 59

0.67 0.67 0.67 0.67 0.67 0.67 0.87 0.87

17 17 17 17 17 17 22 22

1825 1055 645 480 380 335 265 185

7 13 22 29 38 43 54 76

10 18 30 40 52 58 73 103

17.8 17.8 18.8 19.0 19.0 20.5 20.5 20.5

452 452 478 483 483 521 521 521

4.2 4.2 4.4 4.4 4.4 5.5 5.5 5.5

1.9 1.9 2.0 2.0 2.0 2.5 2.5 2.5

1.69 1.69 1.69 1.69 1.69 2.32 2.32 2.32

43 43 43 43 43 59 59 59

0.67 0.67 0.67 0.67 0.67 0.87 0.87 0.87

17 17 17 17 17 22 22 22

Stall - Lever Start - Reversible 34RAS10D24 34RAS18D24 34RAS30D24 34RAS40D24 34RAS52D24 34RAS58D34 34RAS73D34 34RAS103D34

1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”

GENERAL:

Air Inlet: 3/8” NPT Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure. STANDARD EQUIPMENT:

Operating instructions & service manual

Suspension bail Exhaust Overhose Clutch adjustment tool (Clecomatic tools) OPTIONAL EQUIPMENT:

Assembly wrench: 201898 Torque signal kit: 201900 Non-reversible kit: 204999

Mounting plates: D2 tools 43287131 D3 tools 49098103 Additional accessories: Page 61

Ratchet Wrenches

The Close Clearance Tool Modern design practices cause many threaded fasteners to be located in such a way as to be practically inaccessible to power tools. The only modern production tool for accurate torquing of these “hidden fasteners” is the versatile ratchet wrench with its flat, narrow attachment and wide variety of sockets. High performance, lightweight air motors are used in Gardner-Denver Ratchet Wrenches. Stall-type and clutch actuated air shut-off features provide a motor selection that can be matched to meet job requirements. Reverse rotation of the fastener is accomplished by simply turning the tool over. To accommodate various size diameter sockets, several side plate widths are offered for each motor size, thus providing a wide range of available torques.

SIDE PLATE WIDTH

ATTACHMENT THICKNESS CAM

SPRING

PAWL

SOCKET

PUSH ROD ROLLER

COVER PLATE

■ Sockets Gardner-Denver ratchet wrenches can be supplied with sockets for almost every fastening application. Hex and double hex plus open end are available in inch and millimeter sizes. Special sockets such as square, double square, extended, partial broached (allowing socket to ride with fastener) and grooved socket (to adapt commercial ball-type socket drivers) are available on request at extra cost. Power socket adapters are available for adapting grooved socket to standard square drive for use with conventional square drive sockets. See pages 63 & 64.

SQUARE SOCKETS

SHOULDER SOCKETS

HEX SOCKETS

POWER SOCKET ADAPTERS

EXTENDED HEX SOCKETS ONE SIDE

EXTENDED HEX SOCKETS BOTH SIDE

Ratchet Wrenches Stall Types

H16, H30, 41 Series Torque Range: up to 95Nm up to 70 Ft. Lbs

H16

䡵 Stall type 䡵 Non-Reversible

DIMENSIONS DIMENSIONS

H30

C C

Side plateWidth width Side Plate A A

H41

B B

Free Speed RPM

Ft. Lbs.

in.

lbs.

in.

H16NR25H15 H16NR13H15 H30NR20H15 H30NR12H15

375 190 300 175

8.7 11.6 23.0 25.8

11.8 15.7 31.2 34.9

1/2 1/2 1/2 1/2

13 13 13 13

15/16 15/16 15/16 15/16

23.8 23.8 23.8 23.8

9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5

3.3 3.6 3.6 4.0

1.5 1.6 1.6 1.8

11.5 12.7 13.5 14.4

291 323 343 366

H16NR25H16 H16NR13H16 H30NR20H16 H30NR12H16

350 175 275 160

9.8 13.7 24.8 27.1

13.3 18.6 33.6 36.8

5/8 5/8 5/8 5/8

16 16 16 16

1 1 1 1

25.4 25.4 25.4 25.4

9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5

3.3 3.6 3.6 4.0

1.5 1.6 1.6 1.8

11.5 12.7 13.5 14.4

291 323 343 366

H16NR25H18 H16NR13H18 H30NR20H18 H30NR12H18 41NCR130H18

325 160 260 150 170

10.3 14.2 24.8 30.8 52.0

13.9 10.3 33.6 41.7 70.0

5/8 5/8 5/8 5/8 5/8

16 16 16 16 16

1-1/8 1-18 1-1/8 1-1/8 1-1/8

28.6 28.6 28.6 28.6 28.6

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5 79.5

3.3 3.7 3.6 4.0 5.8

1.5 1.7 1.6 1.8 2.6

11.5 12.7 13.5 14.4 18.1

291 323 343 366 460

H16NR25H20 H16NR13H20 H30NR20H20 H30NR12H20 41NCR130H20

305 150 240 140 160

11.0 14.9 28.9 34.8 56.0

14.9 20.2 39.2 47.2 76.0

3/4 3/4 3/4 3/4 3/4

19 19 19 19 19

1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

31.8 31.8 31.8 31.8 31.8

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5 79.5

3.3 3.7 3.6 4.0 5.8

1.5 1.7 1.6 1.8 2.6

11.5 12.7 13.6 14.4 18.1

291 323 344 366 460

H16NR25H25 H16NR13H25 H30NR20H25 H30NR12H25 41NCR130H25

220 110 175 105 115

14.9 22.1 32.1 38.5 70.0

20.2 29.9 43.5 52.3 95.0

5/16 5/16 5/16 5/16 5/16

24 24 24 24 24

1-9/16 1-9/16 1-9/16 1-9/16 1-9/16

39.7 39.7 39.7 39.7 39.7

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.25 3.25 3.25 3.25 3.25

82.5 82.5 82.5 82.5 82.5

3.4 3.8 3.7 4.1 5.9

1.5 1.7 1.7 1.8 2.6

11.6 12.9 13.6 14.0 18.2

294 326 346 370 463

H30NR20H29 H30NR12H29

160 95

33.4 40.9

45.3 55.4

1-1/8 1-1/8

29 29

1-13/16 1-13/16

46.0 46.0

5/8 5/8

16.0 16.0

3.50 3.50

88.9 88.9

4.0 4.4

1.8 2.0

13.9 14.9

354 377

H30NR20H37 H30NR12H37

135 80

37.0 45.3

50.1 61.4

1-5/8 1-5/8

41 41

2-11/32 59,5 2-11/32 59.5

5/8 5/8

16.0 16.0

3.75 3.75

95.3 95.3

4.3 4.7

2.0 2.1

14.1 14.1

358 358

Model Number

Maximum Torque

Maximum Socket Size

“A”

“B”

“C”

Weight

GENERAL:

STANDARD EQUIPMENT:

SOCKET SELECTION:

Air Inlet: 1/4” NPT (H16, H30 series), 3/8” NPT (41 series) Tool performance rated at 90 psi (620kPa) air pressure.

H16, H30: Suspension bail, hex socket 41 Series: Hex socket

See pages 58-60

Length

Ratchet Wrenches Clutch Type

H16, H30, 41, 60 Series

H16

Torque Range: up to 415 Nm up to 306 Ft. Lbs 䡵 Clutch Actuated Air Shut-Off (H16, H30 & 60 series) Air Shut-Off (41 series) 䡵 Non-Reversible

H30

DIMENSIONS C C

A A

B B Model Number

Free Speed RPM

Maximum Torque Ft. Lbs.

in.

lbs.

in.

H16NDR09H15 H30NDR08H15 41NDR236H15 41NDR172H15 41NDR130H15

130 120 360 265 200

10.0 12.0 23.0 32.0 42.0

13.5 16.2 31.1 43.3 56.9

1/2 1/2 1/2 1/2 1/2

13 13 13 13 13

15/16 15/16 15/16 15/16 15/16

23.8 23.8 23.8 23.8 23.8

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5 79.5

4.3 4.9 5.7 5.7 6.1

2.0 2.2 2.6 2.6 2.8

18.9 20.6 17.7 17.7 18.8

480 523 449 449 478

H16NDR09H16 H30NDR08H16 41NDR236H16 41NDR172H16 41NDR130H16

125 110 335 245 185

11.0 13.0 25.0 34.0 45.0

14.9 17.6 33.8 46.0 60.9

5/8 5/8 5/8 5/8 5/8

16 16 16 16 16

1 1 1 1 1

25.4 25.4 25.4 25.4 25.4

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5 79.5

4.4 4.9 5.7 5.7 6.1

2.0 2.2 2.6 2.6 2.8

18.9 20.6 17.7 17.7 18.8

480 523 449 449 478

H16NDR09H18 H30NDR08H18 41NDR236H18 41NDR172H18 41NDR130H18

120 105 315 230 170

15.0 18.0 29.0 39.0 52.0*

20.3 24.3 39.2 52.8 70.4

5/8 5/8 5/8 5/8 5/8

16 16 16 16 16

1-1/8 1-1/8 1-1/8 1-1/8 1-1/8

28.6 28.6 28.6 28.6 28.6

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5 79.5

4.4 4.9 5.8 5.8 6.1

2.0 2.2 2.6 2.6 2.8

19.0 20.7 17.7 17.7 18.8

483 526 449 449 478

H16NDR09H20 H30NDR08H20 41NDR236H20 41NDR172H20 41NDR130H20

110 100 295 215 160

16.0 19.0 31.0 42.0 56.0*

21.6 25.7 42.0 56.9 75.8

3/4 3/4 3/4 3/4 3/4

19 19 19 19 19

1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

31.8 31.8 31.8 31.8 31.8

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.13 3.13 3.13 3.13 3.13

79.5 79.5 79.5 79.5 79.5

4.4 4.9 5.8 5.8 6.1

2.0 2.2 2.6 2.6 2.8

19.1 20.8 17.7 17.7 18.8

485 528 449 449 478

60NDR092HD24

165.3

3/4

1-1/2

38.1

7/8

22.4

6.19

157.2

16.9

7.7

27.4

697

H16NDR09H25 H30NDR08H25 41NDR236H25 41NDR172H25 41NDR130H25

80 70 215 155 115

18.0 22.0 39.0 53.0* 70.0*

24.3 29.8 52.8 71.8 94.8

15/16 15/16 15/16 15/16 15/16

24 24 24 24 24

1-9/16 1-9/16 1-9/16 1-9/16 1-9/16

39.7 39.7 39.7 39.7 39.7

9/16 9/16 9/16 9/16 9/16

14.2 14.2 14.2 14.2 14.2

3.25 3.25 3.25 3.25 3.25

82.5 82.5 82.5 82.5 82.5

4.5 5.0 5.8 5.8 6.1

2.0 2.3 2.6 2.6 2.8

19.3 21.0 17.8 17.8 18.9

490 533 452 452 481

H16NDR09H29 H30NDR08H29

75 65

24.0 28.0

32.5 37.9

1-1/8 1-1/8

29 29

1-13/16 1-13/16

46.0 46.0

5/8 5/8

16.0 16.0

3.50 3.50

88.9 88.9

4.7 5.2

2.1 2.4

19.8 21.5

503 546

60NDR092HD32

167.0

226.2

15/16

50.8

7/8

22.4

6.44

163.6

17.2

7.8

27.9

709

H16NDR09H37 H30NDR08H37

60 55

32.0 38.0

43.3 51.4

1-5/8 1-5/8

41 41

2-11/32 2-11/32

59.5 59.5

5/8 5/8

16.0 16.0

3.75 3.75

95.3 95.3

5.0 5.6

2.3 2.5

21.2 21.9

538 556

60NDR092HD40

212.0

287.2

1-1/2

2-1/2

63.5

7/8

22.4

6.69

169.9

17.2

7.8

28.4

722

60NDR092HD48

252.0

341.4

1-15/16

76.2

25.4

6.94

176.3

17.7

8.0

28.9

735

60NDR092HD56

306.0

415.0

2-3/8

3-1/2

88.9

25.4

7.25

184.2

18.0

8.2

29.5

749

122.0

Maximum Socket Size

“A”

“B”

“C”

Weight

GENERAL:

STANDARD EQUIPMENT:

SOCKET SELECTION:

Air Inlet: 1/4” NPT (H16, H30), 3/8” NPT (41), 1/2” NPT (60) Tool performance rated at 90 psi (620kPa) air pressure.

H16, H30: Suspension bail, hex socket 41: Hex socket 60: Hex socket, reaction bar collar (1/2” hex opening for reaction bar)

See pages 58-60

Length

*WARNING: these terminations are not recommended for applications over 50 Ft. Lbs. (68 Nm) torque.

Ratchet Wrenches Hex Socket Selection charts Standard Length H16, H30, 41 Series (no additional cost)

”C” “C”

Termination

“A”

3/4

13/16

15/16

1-1/8

1-1/4

1-9/16

1-13/16

2-11/32

1/2

9/16

5/8

28101 28124 28102

28135

“B” “C”

Hex*

1/4” 1/4” 9/32” 5/16” 5/16” 11/32” 11/32” 3/8” 3/8” 7/16” 7/16” 1/2” 1/2” 9/16” 9/16” 5/8” 5/8” 11/16” 11/16” 3/4” 3/4” 13/16” 13/16” 7/8” 7/8” 15/16” 15/16” 1” 1” 1-1/16” 1-1/16” 1-1/8” 1-1/8” 1-3/16” 1-1/4” 1-5/16” 1-7/16” 1-1/2” 1-1/2” 1-5/8” 6 mm 7 mm 8 mm 8 mm 9 mm 9 mm 10 mm 11 mm 12 mm 13 mm 14 mm 15 mm 15 mm 16 mm 17 mm 18 mm 19 mm 19 mm 21 mm 22 mm 23 mm 24 mm 29 mm

S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H.

* S.H. = Single Hex; D.H. = Double Hex

“B” “B”

“A” “A”

Socket Part Numbers 28000 28001 28012 28002 28003 28004 28005 28006 28007 28009† 28010†

28020 28021

28048 28051

28075

28022 28023 28024

28040 28052

28056 28078 28074

28026 28027 28029 28030 28031† 28032†

28041 28042 28043 28044 28046 28047

28057 28058 28060 28061 28063 28064 28066 28067 28069† 28070†

28097 28094 28081 28082 28083 28084 28087 28088 28090 28091

28160 28123 28105 28106 28108 28109 28111 28112 28115 28116 28118 28119 28121 28122

30434

28166 28136 28137 28139 28140 28141 28142 28144 28145 28146 28147 28148 28149 28150 28151 28154 28155 28156

28192 28170 28171 28189 28172 28190 28173 28174 28191 28175

30418 30435 30423 30432

30431 30433 30429

30427 28179 28180 28181 28182 28183 28184 28185 28187

30430 30434 30428 30436 30417 30425 30419 30426 30420 30421 30437 34022

28016 28017 28002 28003

28033 28034 28049 28023

28008 28009

28037 28028 28029 28036

28055 530440 28040

28054 28043 28045 28053 530441

28126

28163

28104

28164 28136 28138 28161 28159 28143

28056 28078 28071 28059 28069 28062 28077 28065 28068 28080

28093 28081 28096 28086 28089 28095 28092

28107 28125 28110 28113

28117 28120 28121 28122

28167 28158 28165 28148 28149 28152 28162

530460 530461 530462

28193 28174 28191

28178 28168 28188

† FRAGILE: For light duty operations only.

532431

30439 30429

Ratchet Wrenches “B” “B”

“A” “A”

Standard Length 60 Series (no additional cost)

Adapts grooved sockets to square drive. Use with conventional square drive socket. (additional cost)

“C” “C”

Termination

”A”

1-1/2

2-1/2

3-1/2

7/8

“B” “C”

Hex*

1/2” 1/2” 9/16” 9/16” 5/8” 5/8” 11/16” 11/16” 3/4” 3/4” 13/16” 13/16” 7/8” 7/8” 15/16” 15/16” 1” 1” 1-1/16” 1-1/16” 1-1/8” 1-1/8” 1-3/16” 1-1/4” 1-1/4' 1-5/16” 1-5/16' 1-3/8” 1-7/16” 1-7/16' 1-1/2” 1-1/2” 1-9/16” 1-5/8” 1-5/8” 1-11/16” 1-11/16” 1-3/4” 1-13/16” 1-13/16” 1-7/8” 1-15/16” 2” 2-1/16” 2-1/16” 2-3/16 2-1/4” 2-3/8” 15 mm 18 mm 21 mm 22 mm 24 mm 26 mm 29 mm 36 mm

S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H.

Hex Socket Selection Charts Power Socket Adapters Part Number

Hex Size

Square Drive

Overall Length

A-312 A-314 A-514 A-516 A-518 A-520 A-524

3/8” 7/16” 7/16” 1/2” 9/16” 5/8” 3/4”

3/8” 3/8” 1/2” 1/2” 1/2” 1/2” 1/2”

0.94” 0.94” 1.09” 1.16” 1.16” 1.13” 1.13”

Socket Part Numbers 29015 29016 29017 29018 29019 29020 29021 29023 29024

29053

29035 29036 29037 29038 29039 29040 29041 29042 29043 29044 29045 29046 29047 29048 29049 29050 29051† 29052†

29121

507159 507157

29115

523737

“A”

3/4

13/16

15/16

1-1/8

1-1/4

1-9/16

1-13/16

1/2

9/16

5/8

“B” 29057 29058 29059 29060 29061 29062 29063 29064 29065 29066 29075 29067 29068 29069 29070

29150 29111 29112 29116

29147

29114

29146

29090 29091 29118 29092 29093 29094 29095 29117 29096

29148

29098

29125

29122

29100 29101

29152 29127 29128 29129

29153 29149 523736 29145 29123

507161

507160 507157

Hex*

Ext.

5/16” S.H. 3/8” S.H. 3/8” D.H. 7/16” S.H. 7/16” S.H. 1/2” S.H. 1/2” S.H. 1/2” S.H. 1/2” S.H. 9/16” S.H. 9/16” S.H. 9/16” S.H. 5/8” S.H. 1-3/16” S.H. 13 mm S.H.

1/2” 1/4” 1/4” 1/4” 1/2” 1/4” 1/2” 5/8” 3/4” 3/8” 1/2” 7/8” 3/8” 3/4” 1/2”

Socket Part Numbers 501060 20966 28652 28650 501056 28645 501059 501061 501054 501051 501053 28649 28648† 501062 501063

29119

29079

Double Extended H16, H30, 41 Series

“B” “B”

523738

“C” “C”

(additional cost) Termination

“A”

3/4

13/16

15/16

1-1/8

1-1/4

1-9/16

1-13/16

1/2

9/16

5/8

“B” 29131 29132 29133 29135 29137 29138 29139 29141 29143†

507135

“C”

“A” “A”

29106 29110†

* S.H. = Single Hex; D.H. = Double Hex

Termination

29055

29103 29108 29104

507136 507134 507132 507133 507134

“C” “C”

(additional cost)

29071 29072 29073 29074

29028 29027 29029

“B” “B”

“A” “A”

Extended Length H16, H30, 41 Series

“C” 5/16” 5/16” 3/8” 7/16” 7/16” 1/2” 1/2” 1/2” 1/2” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 11/16” 3/4” 3/4” 13 MM 13 MM 13 MM 13 MM 15 MM 15 MM 15 MM 15 MM

Hex*

Ext.

S.H. 1/4” 10642 D.H. 1/2” S.H. 3/8” S.H. 1/4” 18950 S.H. 1/2” D.H. 1/8” S.H. 1/4” S.H. 7/16” D.H. 1/2” S.H. 1/8” D.H. 1/8' S.H. 1/4” D.H. 3/8” S.H. 1/2” D.H. 1/2” S.H. 1/2” D.H. 3/8” S.H. 3/4” S.H. 1/4” S.H. 3/8” S.H. 1/2” S.H. 3/4” S.H. 1/4” S.H. 3/8” S.H. 1/2” S.H. 3/4”

Socket Part Numbers 501222 501225 28787 28654 28663 28789 501221 28660 28659 28655 28656 28657 28791 501230 501231 28793 28797† 28661 501229 530024 501226 530741 530028 530742 531201 501227 530025 530002 501228 530001 530026 530003 531200 530004

501232 501233 501234

† FRAGILE: For light duty operations only.

Ratchet Wrenches Hex Socket Selection Charts

“C” “C”

Extended Length H16, H30, 41 Series (additional cost) Termination

Termination

“A”

3/4

13/16

15/16

1-1/8

1-1/4

1-9/16

1-13/16

“A”

3/4

13/16

15/16

1-1/8

1-1/4

1-9/16

1-13/16

1/2

9/16

5/8

1/2

9/16

5/8

“B”

“B” “B”

“A” “A”

“C”

Hex*

Ext.

1/4” 1/4” 1.4” 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” 11/32” 11/32” 11/32” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 7/16” 7/16” 7/16” 7/16” 7/16” 7/16” 7/16” 7/16” 7/16” 7/16” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 9/16” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8”

S.H. D.H. D.H S.H. D.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. S.H. D.H. S.H. S.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. S.H. D.H. S.H. D.H. S.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H.

1/4” 3.8” 1/2” 1/4” 1/4” 3/8” 3/8” 1/2” 3/4” 7/8” 1/4” 1/2” 3/4” 1/8” 1/4” 1/4” 3/8” 1/2” 1/2” 5/8” 5.8” 3/4” 3/4” 7/8” 1” 1” 1/8” 1/4” 1/4” 3/8” 1/2” 5/8” 5/8” 3/4” 7/8” 1” 1/8” 1/8” 1/4” 1/4” 3/8” 1/2” 1/2” 5/8” 5/8” 3/4” 7/8” 1” 1/8” 1/4” 1/4” 3/8” 3/8” 1/2” 1/2” 5/8” 3/4” 3/4” 7/8” 7/8” 1” 1/8” 1/4” 1/4” 3/8” 1/2” 5/8” 3/4”

Socket Part Numbers 28300 508406 28314 28301 28331 28353 28316 28387 28302 28333 28338 28335 28352 28320 28350 516546 28392 28313 28303 28336 29304 28347 28384 28305 29323 28339 28354 28317 28386 28306 28324 28385 28307 28355 28308 28319 28325 28309 28356 28389 28326 28340 28351 508399 28310† 28327 28341 28357 28334 28342 28358 28311† 28328 28359 28312 28329 28343 28360 28405 28344 508397 28361 28362 508398 508400 28363 508404 28345 28364 28406 28348 28365 28330 28366 28367 28402 28349 28368 28369 28401 28346 28370 28404

* S.H. = Single Hex; D.H. = Double Hex

28371 28372 28373 28395 28374 28375† 28396 28376† 28377† 28403 28378† 28379† 28397 28393†

28407 28441

28408

28439 28409 28410

28411

28412 28413 28465 28469 28414 28478 28466 28437 28415 28416

28418

Hex*

Ext.

5/8” 5/8” 11/16” 11/16” 11/16” 11/16” 11/16” 3/4” 3/4” 3/4” 3/4” 3/4” 7/8” 7/8” 7/8” 15/16” 1” 1-1/8” 6 MM 6 MM 7 MM 7 MM 8 MM 8 MM 10 MM 10 MM 10 MM 11 MM 11 MM 12 MM 13 MM 13 MM 13 MM 13 MM 13 MM 14 MM 14 MM 15 MM 15 MM 15 MM 15 MM 15 MM 15 MM 15 MM 17 MM 17 MM 17 MM 17 MM 18 MM

D.H. D.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. D.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. S.H. D.H. S.H. D.H. S.H. D.H. S.H. S.H. S.H. S.H. D.H. S.H.

3/4” 1” 1/4” 1/4” 3/8” 1/2” 1” 1/4” 3/8” 1/2” 3/4” 1” 1/4” 5/8” 1” 1/2” 1/2” 1/2” 1/4” 1/2” 1/4” 1/2” 1/4” 1/2” 1/4” 3/8” 1/2” 1/4” 1/2” 1.2” 1/8” 1/4” 3/8” 1/2” 1” 1/4” 1/2” 1/4” 1/4” 3/8” 3/8” 1/2” 1/2” 3/4” 1/4” 3/8” 1/2” 1” 3/4”

Socket Part Numbers 28427 28428 28438 28430 28431 28456 28432 514830 517062 28433† 28458 28434 28435 28459 28476 28436 28470 517063 28461 28462 28474 28472 28477 530453 28321 530454 28322 530455 530450 530456

516554 516553 516558 516555 516559 533472 28390 530451 508405 516556 530457 530515 530452 516557 530520 28391 533470 28394 525137 533471

516552 530519 530516

28449 28417 517070 28450 517067

530517 530518

28451 28630 516551 516550

28447 517066 28446 28448 517068 514831 28429 517060 514829 28445 543176 17069

28471

“B” “B”

“A” “A”

28440 28419 28463 28420 517065 28421 28468 28444 28464

28280† 516547

Grooved H16, H30, 41 Series

517061 28452 28479

28423 28382† 28388† 28399 28424 28453 28454 28400 28426 28455 † FRAGILE: For light duty operations only.

“C” “C”

Use with Power Socket Adapters (additional cost) Termination

“A”

3/4

13/16

15/16

1-1/4

1-9/16

1-13/16

“B”

1/2

9/16

5/8

“C” 28422

28381†

“B” “C”

1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4”

Socket Part Numbers 28741 28740 28739 28742

504772

28745 28746

28750 28748

28751 28752 28753 28754 28755

25737 28766 28768 28767

Accessories Nutrunners Torque Reaction Bars

Mounting Brackets Part No.

Part No.

869769 869770

Description

Used On

Aluminum Steel

All stall bar nutrunners All stall bar nutrunners

201012 201039 201510 201034

Extension Kit

Used On

Torque reaction bracket Fixed tooling bracket Torque reaction bracket Torque reaction bracket

45, 55 series 45, 55 series 75 series 75 series

201012

Part No.

301081

Description

Used On

24/34 series 1 Extension 201510

201039 2 Extensions

3 Extensions

Anglehead Covers 201034

Used On

Part No.

205831 205832 205833 205834 205836 205837 205839 205835 205838

Tool Series

Anglehead

24/34 24/34 24/34 24/34 5 5 45/55 45/55 75

AH, AM AL AX AZ C, F H T P V

Suspension Bail Part No.

Used On

867711

8, 35, 45, 55 series

867711

Swivel Suspension Bail Part No.

Used On

541715-5

24, 34 series

541715-5

Torque Signal Kit Air signal to indicate clutch shut-off. Part No.

201900

Assembly Wrench

Used On

201898

24/34 Clecomatic

Joint Simulator

201900

Description 550006

Joint Simulator

Torque Range ft.-lbs.

220-12

Width

Height

Length

in.

Part No.

300-15

10.4

264

406

667

550006

Tube Nut Wrenches Clecomatic Clutch and Stall

35 Series Torque Range: 5.0 – 30 Nm 4 – 22 Ft. Lbs. 䡵 Two head sizes 35TNAL-5-6

䡵 External torque adjustment 䡵 Single lever forward & reverse operation 䡵 Self aligning socket

35TNAL-5-9

Hex Drive Socket Gears Hex Size “X” In. mm

Tube Clearance “Y” In.

Part No.

-6 Head Standard Socket 5/16 3/8 7/16 1/2 -

8 9 10 11 12 13

1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16

1/2 -

204319 204320 204321 204297 204306 204308 204309 204310 204311

8 9 10 11

1/4 1/4 1/4 1/4 1/4 5/16

Tube Clearance “Y” In.

12 13

5/16 5/16 5/16

Part No.

204379 204380 204381

-9 Head Standard Socket 9/16 5/8

-6 Head /2” Extended Socket 5/16 3/8 -

Hex Size “X” In. mm

13 14 15 16

5/16 5/16 7/16 7/16 29/64

204654 204716 204649 204717 204640

-9 Head 1/2” Extended Socket 204373 204374 204375 204376 204377 204378

9/16 5/8

13 14 15 16

5/16 5/16 7/16 7/16 29/64

204655 204718 204656 204719 204657

“A” “B”

“Y” “C”

“X”

Model Number -6 Head

-9 Head

Free Speed RPM

ft. lbs.

420 270 190 150

9-4 12-5 18-8 22-11

190

18-8

Torque Range

Length

Weight

“A”

“B”

“C”

in.

lbs.

12-5 16-7 25-11 30-15

17.5 17.5 17.5 17.8

445 445 445 451

4.8 4.8 4.8 5.1

2.2 2.2 2.2 2.3

3.50 3.50 3.50 3.07

89 89 89 78

2.03 2.03 2.03 1.46

52 52 52 37

1.81 1.81 1.81 2.08

46 46 46 53

25-11

14.5

368

3.6

1.6

3.50

2.03

1.81

Clecomatic – Lever Start 35TNAL-10-6 35TNAL-7-6 35TNAL-5-6 35TNAL-5-9

Stall – Lever Start 35TNL-5-6

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 1/4” Minimum Hose Size: 5/16” Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual Suspension bail

Additional accessories: Page 56

Tube Nut Wrenches Features Off Socket Return Forward

Make sure that the socket is set to the open position. If not, push the throttle lever down half way to release the socket back to the open position.

Tube and hose applications, once only accessible by the use of hand tools, can now be tightened by the Cleco family of Tube Nut Wrenches at a speed that maximizes productivity. Torque repeatability is assured by the proven Clecomatic clutch and low inertia motor. These models use a single lever for the tightening of the fastener and the return of the socket to the open position. The flexibility coupled with the proven capabilities greatly increases the productivity rate of the assembly line.

Slide the tool on the fastener and push the throttle lever down fully to run the fastener down.

To free the tool from the work, slide the tool off the tightened fastener and operate the throttle lever half way to release the socket back to the open position.

Tube Nut Wrenches Torque Control Air Shut-Off Clutch

H16 Series Torque Range: 19 – 39 Nm 14 – 29 Ft. Lbs

H16 (T4)

䡵 One hand two position throttle 䡵 Single lever, forward & reverse operation 䡵 External torque adjustment 䡵 Self Aligning H16 (T3)

TERMINATION T2, T3 & T4 Head Height

“B”

H16 (T2)

T2 Head Head T2 2.63" (67 (67mm) mm) 2.63”

T4 Head T4 Head

T3 T3 Head Head 1.56” (40 (40 mm) 1.56" mm)

1.44” (37 (37 mm) 1.44"

“C” “C” “A” “A”

“A” “A”

“C” “C”

“D” “D”

“C” “A” “A” “D” “D” “D” “D” 1.94" (49 (49 mm) 1.94"

NOTE: Models listed are examples. Use chart on bottom of facing page for specific model required but not listed.

Model Number

Free Speed RPM

Ft. Lbs.

in.

265 265 265 190 190 190 145 145 145 145

14 14 14 21 21 21 29 29 29 29

19 19 19 28 28 28 39 39 39 39

7/16 — — 9/16 — — 7/8 1 — —

— 10 13 — 13 19 — — 24 27

1.42 1.42 1.42 1.65 1.65 1.65 2.36 2.36 2.36 2.36

36 36 36 42 42 42 60 60 60 60

0.55 0.55 0.55 0.59 0.59 0.59 0.59 0.59 0.59 0.59

14 14 14 15 15 15 15 15 15 15

0.28 0.28 0.28 0.51 0.51 0.51 0.71 0.71 0.71 0.71

7.0 7.0 7.0 13 13 13 18 18 18 18

0.53 0.53 0.53 0.73 0.73 0.73 0.93 0.93 0.93 0.93

13.5 13.5 13.5 18.5 18.5 18.5 23.5 23.5 23.5 23.5

Maximum Torque

Socket Size

“A”

“B”

“C”

“D”

Self Aligning H16RF07T2ED00 H16RF07T2MD00 H16RF07T2MG00 H16RF07T3EF00 H16RF07T3MG00 H16RF07T3MM00 H16RF07T4EK00 H16RF07T4EM00 H16RF07T4MR00 H16RF07T4MU00

GENERAL:

STANDARD EQUIPMENT:

Air Inlet: 1/4” NPT Tool performance rated at 90 psi (620kPa) air pressure.

Specify socket from page 53

Tube Nut Wrenches Features & Sockets H16 H16 PNEUMATIC Pneumatic TWO TwoPOSITION Position LEVER LeverTHROTTLE Throttle

Tube and hose applications, once only accessible by the use of hand tools, can now be tightened by the Gardner-Denver family of Tube Nut Wrenches at a speed that maximizes productivity. Torque repeatability is assured by the proven torque control air shut-off clutch and low inertia motor. These models use a single lever for the tightening of the fastener and the return of the socket to the open position. This flexibility coupled with the proven capabilities significantly increases the productivity rate of the assembly line.

Stop STOP Position POSITION Socket SOCKET Releasing RELEASING Position POSITION

Operating OPERATING Position POSITION

Make sure that the socket is set to the open position. If not, push the throttle lever down half way to release the socket back to the open position.

Slide the tool on the fastener and push the throttle lever down fully to run the fastener down.

To free the tool from the work, slide the tool off the tightened fastener and operate the throttle lever half way to release the socket back to the open position.

Termination (MODEL NUMBER EXAMPLE)

H16RF07

T2 ED 0 0

Output Type 0 – Partial Thru Hex 1 – Thru Hex

2 – Double Thru Hex 3 – Partial Thru Double Hex

Extension Length 0 – Flush 1 – 1/8” 2 – 1/4” 3 – 3/8” Head Size T2 – 15 Ft. Lbs. (20 Nm) Max Output T3 – 22 Ft. Lbs. (30 Nm) Max Output T4 – 30 Ft. Lbs. (40 Nm) Max Output

THRUHEX HEX THRU

DOUBLE DOUBLE THRU THRU HEX HEX

PARTIAL PARTIAL THRU HEX THRU HEX

PARTIAL PARTIAL THRU THRU DOUBLE DOUBLE HEX HEX

T2 Sockets

T3 Sockets

EA – 1/4” EB – 5/16” EC – 3/8” ED – 7/16” EE – 1/2” MA – 7mm MB – 8mm MC – 9mm MD – 10mm ME – 11mm MF – 12mm MG – 13mm

EC – 3/8” ED – 7/16” EE – 1/2” EF – 9/16” EG – 5/8” EH – 11/16” EI – 3/4” MD – 10mm ME – 11mm MF – 12mm MG – 13mm MH – 14mm MI – 15mm MJ – 16mm MK – 17mm ML – 18mm MM – 19mm

4 – 1/2” 5 – 5/8” 6 – 3/4” T4 Sockets EE – 1/2” EF – 9/16” EG – 5/8” EH – 11/16” EI – 3/4” EJ – 13/16” EK – 7/8” EL – 15/16” EM – 1”

MG – 13mm MH – 14mm MI – 15mm MJ – 16mm MK – 17mm ML – 18mm MM – 19mm MN – 20mm MO – 21mm MP – 22mm MQ – 23mm MR – 24mm MS – 25mm MT – 26mm MU – 27mm

Cleco Impact Wrenches of lubrication. By simply refilling the oil reservoir, the tool can be returned to service. Other impact wrenches soon throw off grease; run dry causing extra wear that shortens tool life and increases maintenance cost.

New Generation Telescopic Impact Wrenches

Hammer

Rotor

Anvil

Patented Positive Lock Socket Retainer With the patented positive lock socket retainer (U.S. Pat 3, 890,051), sockets snap on...and stay on until released. Offered on spline drives, the retainer can be serviced without disassembling the tool.

Proven heavy-duty patented telescoping impact mechanism adds power...cuts weight...reduces shock to the operator.

Exclusive through-bolt construction reduces replacement costs Steel front end/motor housing/handle are clamped together by four high-strength steel bolts. This exclusive feature provides better tool performance, eliminates stripped threads and loose inserts in motor housing.

The smooth-hitting Cleco telescopic impact mechanism is patented (U.S. Pat. 3,156,3340) and has only three major parts - hammer, anvil and rotor...providing more power directly to the fastener. The hammer is splined to the inside of the motor, which then impacts directly on the anvil, delivering more power per blow.

Other important features include: Positive oil-foam lubrication system reduces major cause of impact wrench maintenance. Cleco impact wrenches feature a unique oil-foam bath that provides positive lubrication for the hammer, anvil and other working parts. The system is designed so that if the impact mechanism runs low on 30 wt. oil, the tool will stop running, thus eliminating one of the major causes of impact wrench failure ... lack

Steel anvil housing gives added strength and durability

■ Comfortable grip handle ■ Outside, inside triggers and pistol grip models ■ Multiposition dead handle, and spade type “D” handle available ■ Throttle can be feathered for speed control ■ Simple face-type reversing valve simplifies maintenance ■ Forged hammer and anvil for greater durability ■ Rotor bearings and steel motor end plates fit either end of motor, reducing spare parts inventory and repair time.

“Through-bolts” provide a stronger unitized assembly, eliminate stripped housing threads

Exclusive breakaway trigger extends handle assembly life

Patented positive lock socket retainer

Filler hole for oil-foam bath for positive lubrication of hammer, anvil, other working parts Heavy-duty patented telescoping impact mechanism delivers more power

Built-in muffler has serviceable baffle plates for quieter operation

Built-in oiler for motor lubrication

Simple face-type reversing valve requires no reaming or special fitting

Cleco Impact Wrenches Impact Wrench Bolt Selection Chart The Impact Wrench Bolt Selection Chart will assist you in selecting impact wrenches for specific applications. Torque and tension figures are based on 70% of the proof load of a given size and grade UNC bolt. Torque values are based on non-lubricated (dry) conditions. Bolt grades and sizes are those which are the most commonly secured with impact wrenches. Bolt Diameter

SAE Grade 1 Torque Ft.-lb. Nm

1/4”

5/16”

3/8”

7/16”

1/2”

9/16”

5/8”

3/4”

7/8”

1”

1-1/8”

3 (4.1) W-200

6 (8.1)

11 (15)

18 (24)

28 (38)

43 (58)

55 (75)

97 (132)

155 (210)

230 (312)

340 (460)

1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4”

480 (650)

660 (900)

WP-455

3/4” sq.

5/8” sq.

1” sq. & #4 spline

3/4 sq.

W-2110 & W-2109

#5 spline 1” sq.

W-2120 &W-2119

SAE Grade 5 Torque Ft.-lb. Nm

730 (3.24)

1,210 (5.38)

1,800 (8.0)

2,460 (10.9)

3,280 (14.6)

4,200 (18.7)

5,200 (23.1)

7,000 (31.1)

8 (10.8) W-200

16 (21.7)

28 (38)

46 (62)

70 (95)

110 (149)

140 (190)

250 (340)

10,000 14,000 18,200 23,000 28,000 34,600 (47.1) (62.3) (81) (102) (126) (154)

– –

8,450 10,900 13,500 20,000 27,400 36,000 41,000 52,000 64,000 77,000 (37.6) (48.5) (60) (89) (122) (160) (182) (231) (285) (342)

– –

99 (134)

– –

11,920 15,290 18,980 28,050 38,800 50,900 66,360 84,000 103,570 125,330 (53) (68) (84.4) (125) (172) (226) (295) (374) (461) (557)

– –

200 355 570 850 1,060 1,495 1,960 2,600 (271) (481) (773) (1,150) (1,440) (2,030) (2,660) (3,530) WP-2050 3/4” sq. WP-2060 1” sq. 7 #4 spline WS-2110 #5 spline WS-2120 #5 spline

– –

10,000 28,000 39,000 51,000 56,000 71,000 85,000 103,000 (44.5) (124) (173) (227) (249) (316) (378) (458)

– –

250 435 715 1,070 1,580 2,125 2,780 3,700 (339) (590) (970) (1,451) (2,125) (2,882) (3,770) (5,020) WP-2050 3/4” sq. WP-2060 1” sq. 7 #4 spline WS-2110 #5 spline WS-2120 #5 spline

– –

24,000 35,000 49,000 64,000 80,000 102,000 121,000 148,000 (107) (156) (218) (285) (356) (454) (538) (658)

– –

405 (550)

WP-455

600 (810)

770 1.080 1,470 1,950 (1,040) (1,460) (1,930) (2,640)

1/2” sq.

WP-2050 & WP-2049

5/8” sq.

3/4” sq.

WP-2060 & WP-2059

1” sq. & #4 spline 3/4 sq.

W-2110 & W-2109

1” sq.

#5 spline

W-2120 &W-2119 lb. kN

1,900 (8.4)

1-1/2” sq.

#5 spline

1/2” sq. 3/8” sq.

Recommended Impact Wrench

Tension

– –

1/2” sq.

WP-2050 & WP-2049

WP-2060 & WP-2059

lb. kN

– –

1/2” sq. 3/8” sq.

Recommended Impact Wrench

Tension

860 (1,170)

3,100 (13.8)

4,600 (20.4)

SAE Grade 8 / ASTM-A354 Grade BD Torque Ft.-lb. 11 23 40 Nm (14.9) (31.2) (54.2) W-200 1/2” sq.

6,350 (28.2) 65 (88)

159 (216)

198 (268)

350 (475)

566 (767)

1-1/2” sq. #5 spline

848 1,245 1,750 2,375 3,135 (1,150) (1,690) (2,370) (3,220) (4,250)

3/8” sq.

WP-455

Recommended Impact Wrench

1/2” sq.

WP-2050 & WP-2049 5/8” sq.

3/4” sq.

WP-2060 & WP-20591” sq. & #4 spline 3/4 sq.

W-2110 & W-2109

1” sq.

#5 spline

W-2120 &W-2119

#5 spline

Tension

lb. kN

ASTM A325* Torque Ft.-lb. Nm

2,740 (12.2) 1

Recommended Impact Wrench

Tension

lb. kN

ASTM A490* Torque Ft.-lb. Nm Recommended Impact Wrench

Tension

lb. kN

4,400 (19.6)

6,510 (28.9)

8,930 (39.7)

1-1/2” sq.

*Note: ASTM-325 and ASTM A490 bolts are used on structural steel applications. Torque and tension values are based on running the nut beyond the proof load of the bolt by the turn-of-the-nut method. For detailed information, consult the bolt manufacturer.

Impact Wrenches Inline and Pistol Grip

Torque Range: 20 – 2450 Nm 15 – 1800 Ft. Lbs. WL-200-3

Bolt Size: M10 – M30 7/16 – 1 1/2” 䡵 Lever and trigger start

WP-200-3

䡵 Reverse or forward bias 䡵 6” extended and spline drives available WP-455-4P

WP-2049-6

Bolt Size Model Number

ft-lbs.

Impacts Per Minute

7/16 7/16 1/2

M10 M10 M10

7/16* 3/8 1/2

50-15 50-15 60-15

68-20 68-20 81-20

3,200 3,200 3,200

3,000 3,000 3,000

8.5 8.5 8.5

216 216 216

3.1 3.1 3.4

1.4 1.4 1.5

1 1 1

25 25 25

M10 M10 M10 M20 M20 M20 M24 M24 M30

7/16* 3/8 1/2 1/2 1/2 3/4 3/4 1 1

50-15 50-15 60-15 370-37 370-37 600-125 700-250 900-250 1650-750

68-20 68-20 81-20 502-50 502-50 800-170 950-350 1200-350 2250-1000

3,200 3,200 3,200 1,400 1,400 1,000 1,000 1,000 880

3,000 3,000 3,000 6,500 6,500 6,000 4,000 4,000 4,600

6.5 6.5 6.5 7 7 6.4 7.8 7.8 9.5

165 165 165 176 176 162 197 197 241

3.4 3.4 3.4 5.3 5.3 7.8 12 12.1 20.8

1.6 1.5 1.5 2.4 2.4 3.5 5.4 5.5 9.4

1 1 1 – – 1.6 1.8 1.8 2.2

25 25 25 – – 42 46 46 56

1,000 1,000 1,000 1,000 880 880

6,200 4,000 4,000 4,000 4,300 4,300

6.4 7.8 7.8 13.8 9.5 9.8

162 197 197 350 241 248

7.8 12 12.1 14.3 20.8 21.3

3.5 5.4 5.5 6.5 9.4 9.6

1.6 1.8 1.8 1.8 2.2 2.2

42 46 46 46 56 56

GR. 5

GR. 9.8

Square Drive

Recommended Torque Range

Free Speed RPM

Length

Weight

Side to Center

in.

lbs.

in.

Inline – Lever Start WL-200-BQ WL-200-3 WL-200-4

Pistol Grip – Trigger Start WP-200-BQ WP-200-3 WP-200-4 WP-455-4R WP-455-4P*** WP-2050-6 WP-2060B-6 WP-2060B-8 WP-2110B-8

7/16 7/16 1/2 1/2 1/2 7/8 1 1/8 1 1/8 1 3/8

Pistol Grip – Trigger Start – Biased Reverse Power**** WP-2049-6 WP-2059-6 WP-2059-8 WP-2059-8-6E** WP-2109B-8 WPS-2109B

7/8 1 1/8 1 1/8 1 1/8 1 3/8 1 3/8

M20 M24 M24 M24 M30 M30

* Quick change chuck ** 6” Extended spindle *** Pin retainer ****Breakaway torque capacity in reverse: 2049 Series: 750 ft-lbs. (1000 Nm) 2059 Series: 1200 ft-lbs. (1600 Nm) 2109 Series: 2500 ft-lbs. (3400 Nm)

3/4 3/4 1 1 1 #5 SPLINE

550-125 700-250 800-250 750-250 1650-750 1800-750

750-170 950-350 1100-350 1000-350 2250-1000 2450-1100

GENERAL:

Air Inlet: 1/4” NPT (WL-200, WP-200, WP-455 series) 3/8” NPT (WP-2049, WP-2050, WP-2059, WP-2060 series) 1/2” NPT (WP-2109, WP-2110 series) Min. Hose Size: 1/4” (WL-200, WP-200, WP-455 series) 3/8” (WP-2049, WP-2050, WP-2059, WP-2060 series

Tool performance rated at 90 psi (620kPa) air pressure. STANDARD EQUIPMENT:

Operating instructions & service manual OPTIONAL EQUIPMENT:

Additional accessories: Page 70 Refer to Page 7 for description of Rapid Select

Impact Wrenches Spade Handle

Torque Range: 1000 – 4000 Nm. 750 – 3000 Ft. Lbs. Bolt Size: M30 – M36 1 3/8 – 1 1/2”

W-2110-8-6E

䡵 Inside or outside lever 䡵 Positive lock socket retainer (spline drive) 䡵 Multiposition dead handle 䡵 Oil foam bath 䡵 Reverse or forward bias WT-2109-8

WTS-2119

Model Number Inside Trigger

Outside Trigger

Suitable for Bolt Size in.

Square Drive in

Recommended Torque Range ft.-lbs.

Impacts Free Per Speed Minute RPM

Length

Weight

Side to Center

in.

lbs.

in.

Trigger Start - Spade handle WT-2110-8 WTS-2120 WT-2120-12

W-2120-12

1 1/2 M30 1 1650-750 2250-1000 1 1/2 M36 #5 Spline 2800-1200 3800-1600 1 1/2 M36 1 1/2 3000-1200 4000-1600

880 850 850

4,600 3,300 3,300

12.9 14.3 14.3

327 362 362

21 27.6 27.6

9.5 12.5 12.5

2.2 2.3 2.3

56 59 59

880 880 880 820 820

4,300 4,300 4,300 3,300 3,300

18.9 12.9 13.1 14.3 14.25

479 327 333 362 362

24.6 21 21.5 29 29

11.2 9.5 9.8 13.1 13.1

2.2 2.2 2.2 2.3 2.3

56 56 56 59 59

Trigger Start - Spade Handle - Biased Reverse Power** WT-2109-8-6E* WT-2109-8 WTS-2109 WT-2119-12 WTS-2119

W-2109-8

WS-2119

1 3/8 1 3/8 1 3/8 1 1/2 1 1/2

*6” Extended spindle **Breakaway torque capacity in reverse: 2109 Series: 2500 ft-lbs. (3400 Nm) 2119 Series: 3500 ft-lbs. (4700 Nm)

M30 1 M30 1 M30 #5 Spline M36 1 1/2 M36 #5 Spline

1550-750 1650-750 1800-800 2600-1200 2500-1200

2100-1000 2250-1000 2450-1100 3500-1600 3400-1600

1/2” NPT (WP-2109, WP-2110 series) 5/8” (WP-2119, WP-2120 series)Tool performance rated at 90 psi (620kPa) air pressure.

GENERAL:

STANDARD EQUIPMENT:

Air Inlet: 1/2” NPT Min. Hose Size: 1/2” (WP-2109, WP-2110 series)

Operating instructions & service manual Dead handle bracket

Dead Handle OPTIONAL EQUIPMENT:

Additional accessories: Page 70 Refer to Page 7 for description of Rapid Select

Accessories 6 Point Impact Sockets Overall Length

Suspension Brackets and Bails Diameter Nose End

Diameter Drive End

Opening Depth

3/8” Square Drive Sockets, SAE 3112 3/8 1-1/4 3114 7/16 1-1/2 3116 7/16 1/2 3118 7/16 9/16

19/32 11/16 1-1/2 1-1/2

3/4 3/4 13/16 7/8

1/4 9/32 11/32 7/16

1/2” Square Drive Sockets, SAE 5112 3/8 1-1/2 5114 7/16 1-1/2 5116 1/2 1-1/2 5120 5/8 1-1/2 5122 11/16 1-1/2 5124 3/4 1-1/2

5/8 11/16 13/16 1 1-1/8 1-1/8

15/16 15/16 15/16 1 1-1/8 1-1/8

1/4 9/32 11/32 7/16 7/16 15/32

3/4” Square Drive Sockets, SAE 7128 7/8 2 7132 1 2 7136 1-1/8 2-1/8 7140 1-1/4 2-1/8 7144 1-3/8 2-1/8 7148 1-1/2 2-1/4

1-1/2 1-5/8 1-3/4 2 2-1/8 2-1/4

1-1/2 1-5/8 1-3/4 1-3/4 2-1/8 2-1/8

9/16 5/8 3/4 13/16 13/16 1Z0

1” Square Drive Sockets, SAE 8132 1 2-1/8 8140 1-1/4 2-1/8 8144 1-3/8 2-1/8 8148 1-1/2 2-1/4 8156 1-3/4 2-3/8 8164 2 2-5/8

1-5/8 2-1/8 2-1/8 2-1/4 2-5/8 3

2 2-1/8 2-1/8 2-1/8 2-5/8 2-5/8

13/16 13/16 13/16 15/16 11/16 1-3/16

1-1/2” Square Drive Sockets, SAE 9156 1-3/4 2-7/8 9160 1-7/8 3 9164 2 3-1/8 9172 2-1/4 3-1/4

2-7/8 3-1/8 3-1/4 3-3//8

3 3 3-1/4 3-1/4

1-1/8 1-1/4 1-3/8 1-1/2

3/8” Square Drive Sockets, Metric 12mm13 12 38.1 14mm13 14 38.1 16mm13 16 38.1

19.1 22.2 23.8

7.2 11.1 11.1

1/2” Square Drive Sockets, Metric 16mm15 16 38.1 18mm15 18 38.1 20mm15 20 38.1 22mm15 22 38.1

25.4 28.6 31.7 33.3

11.1 11.1 11.9 14.3

5/8” Square Drive Sockets, Metric 24mm16 24 51

38.1

15.9

3/4” Square Drive Sockets, Metric 28mm17 28 54 30mm17 30 54 32mm17 32 54 34mm17 34 54 36mm17 36 57

44.4 47.6 50.8 54.0 57.1

44.4 44.4 44.4 54.0 54.0

19.1 19.1 20.6 20.6 23.8

1” Square Drive Sockets, Metric 32mm18 32 54 34mm18 34 54 36mm18 36 57 38mm18 38 57 42mm18 42 60 46mm18 46 64

54.0 54.0 57.1 57.1 63.5 69.8

54.0 54.0 54.0 54.0 54.0 66.7

20.6 20.6 23.9 23.9 23.9 26.9

2-3/8 2-3/8 2-7/8 3-1/4

1-3/4 1-1/2 1-3/4 21

Part No.

Hex Opening

1-5/8” Spline Drive, SAE Hex Opening Sockets SPL-140 1-1/4 3-1/4 2-3/8 SPL-148 1-1/2 3-3/8 2-3/8 SPL-156 1-3/4 3-1/2 2-7/8 SPL-164 2 3-5/8 3-1/4

869909

867619

869910

868398

869335

865021

867989

Part Number

For use with Impact Wrench Model Number

Description

869910 869909 867619 869335 869398 865021* 867989

Bail Hanger End mount bail Bracket Bracket Bracket Bracket

WP-200 WL-200 WP-421D WP-2049/2050 WP-2059/2060 W-2109/2110 W-2119/2120

* If used with Dead Handle, order one (1) 865007 Spacer.

Hex Extensions Part Number

Hex Drive (In.)

Type of Lock

Overall Length In. mm

Male Hex Drive with 1/2” Male Square EX-501-3 7/16 Pin 3 EX-501-4 7/16 Pin 4 EX-501-6 7/16 Pin 6 Male Hex Drive with 3/8” Male Square EX-371-3 7/16 Pin 3 EX-371-4 7/16 Pin 4 EX-371-6 7/16 Pin 6

76 102 152 76 102 152

Hex Drive Nutsetters Part Number

Size (In.)

Overall Length (In.)

Socket Nose Diameter (In.)

7/16” 6 Point 6N-1416-3 6N-1416-4 6N-1418-3 6N-1418-4 6N-1420-3 6N-1420-6

1/2 1/2 9/16 9/16 5/8 5/8

3 4 3 4 3 6

13/16 13/16 7/8 7/8 1 1

Instrumented Screwdrivers & Nutrunners The total solution for critical fastening applications

The Cleco family of instrumented tools is one of the most diverse in the tool industry. Consistent, fail-proof performance, required in critical joint applications, is offered by each tool while being comfortable for the operator to use. When these tools are combined with stateof-the-art control via the Cleco Tightening Manager™ controller and software, they provide 100% quality assurance and documentation of threaded fastener installations. For these reasons, we call our Cleco Tightening Manager system “the total solution”.

The Science of Fastening With the many variables involved when joining two structures together with a fastening device and a power tool, accurately repeating the process can be a difficult task. For critical fastening applications a wide variety of Cleco instrumented tools are offered that can consistently measure the fastening process, record the data, shut off when the desired values are reached, and repeat the process time and again. JOINT SIGNATURES

Understanding Joints

Torque High Limit Desired Torque

HARD

SOFT

TORQUE

Torque Low Limit

Torque Threshold

Time Hard

Time Soft

ANGLE/TIME

TOOLS WITH CYCLE START SWITCHES

Joints are usually categorized as being either hard or soft. But as you are aware, it is rarely that simple. The graph at left illustrates the difference between the two. Typically the actual application will be somewhere in between. To read the graphs, begin at the lower left hand corner where the graph begins. You will note that the first part of the graph is a dotted line (the line was changed because the measurement and monitoring cycles begin at torque threshold for all strategies). As you continue upward on the graph, notice that the graph intersects horizontal lines that are marked with different control parameters (vertical lines have also been used in the actual graphs). These control parameters represent the desired values that will be programmed into the Cleco Tightening Manager.

Torque High Limit Desired Torque

Torque Spikes

Turn Off Torque

During the initial tightening of a fastener, it is very likely that a torque spike will occur. The Cleco Tightening Manager has been programmed, by using a “start time” control parameter, to suppress one or more of these torque spikes above the torque threshold setting. Once the torque spike has been suppressed, your unit will wait until the torque passes torque threshold and will continue reading until the cycle is completed.

TORQUE

Torque Low Limit

Torque Threshold

TIME Start Time

Instrumented Electric Nutrunners

Tightening Manager™ System The new Cleco Tightening Manager controller, together with our new line of Cleco DC electric tools is the result of CooperTools’ ongoing commitment to offering nothing short of a “Total Solution” to those customers that require optimum performance and control for their critical fastening applications.

Advanced Software ■ Easy Graphic Interface The Cleco Tightening Manager electric controller comes equipped with a unique large full color screen that enhances graphic interface. It is further supported by advanced Windows® CE based software technology, making application programming easy and intuitive.

Navigator screen provides one-touch navigation from the main menu.

Basic Editor screen offers one screen programming for simple two-step rundown applications.

Designed with simplicity in mind, each individual screen has step-by-step instructions, which means that programming set points is an effortless process. ■ Flexibility The Cleco Tightening Manager has built-in flexibility. With the ability to be configured both in hardware and software, programming multistep fastening strategies becomes an easy process. Likewise, the Cleco Tightening Manager simplifies expanding networking capabilities and peripheral accessories including ethernet, RS232 and fieldbus communications. Software programs are available in a variety of languages for even greater flexibility. ■ Increased torque range Today’s manufacturing industry demands a variety of tools to accommodate its many diverse application requirements. Investing in too many products can put a strain on the profitability of any business.

That is why, in today’s competitive marketplace, it is more efficient to have equipment that can handle many tasks. The new Cleco Tightening Manager solves this specific problem. It is capable of handling a wide range of Cleco tools including specialty tools like tube nut and crowfoot tools. And, best of all, one controller has the capability of handling tools ranging in torque from 2 – 2000 Nm. ■ SPC Data Monitoring Perfecting a critical fastening application requires accurate and consistent information without which the process can be a costly proposition. The new Cleco Tightening Manager electric controller allows the operator to monitor and evaluate any process through the use of unique graphic displays. Precise information like histograms and other SPC data are made easily accessible. This real-time feedback can prove to be a crucial step in preventing problems or correcting programming requirements that would otherwise go unnoticed.

Application Builder screen can be used for more complex applications requiring up to six steps.

Advanced Editor screen permits fine-tuning of complex applications, maximizing efficiency and product quality.

Instrumented Electric Nutrunners ■ Versatility Any assembly application will require adjustments eventually. This downtime can play havoc on the most carefully planned production schedule. To avoid costly delays, CooperTools has designed the Cleco Tightening Manager with versatile capability. The unique modular design of our new electric controller allows real-time editing of parameter settings without disabling the tool.

TORQUE (Nm)

Pistol

5000

Inline

Right Angle

Floating Spindle

4000 2000

M36

1500 M30

1000 M27

750 M24

500 M20

400 M20

■ Innovative Hardware The Cleco Tightening Manager electric controller is fitted with extensive standard features. •A 3.5” floppy drive as standard equipment •Fully configurable 24-volt inputs & outputs ensure compatibility with in-plant error proofing systems •Modular design makes access to critical components fast and easy •Side connections with cover that minimizes risk of damage to controller •Removable mounting bracket makes mounting the controller a simple process •Lock positioned on cabinet access door prevents unauthorized access

Comprehensive Tool line The Cleco Tightening Manager System offers a full range of electric tools to meet any critical fastening application. To complete the system, the new line of electric tools is available in pistol grip, in-line, and right angle models, all of which are now available in higher torque models. Cleco’s broad range of tool types cover practically every type of threaded fastener application. Our new tool line has been redesigned with features that take performance to a new level. Greater torque repeatability, minimal torque loss, and increased speed control are achieved with our improved angle heads and new resolver-based motor.

300 M18

200 M16

100

M14 M12

50 40 30 20 10 5

M10 M8

M7 M6 M5

Maintaining tool history is simplified with our on-board tool memory feature. The memory stores set-up values and performance history, ensuring accurate analysis every time. The reverse ring prevents accidental reverse activation and promotes productivity. Interference with a transducer signal is no longer a problem with our new tools. Our amplified transducer signal allows up to 200M of cable without in-plant interference or loss of signal. The operator now has an extended reach without having to position the controller next to the application. Our electric tools are built with durability in mind. But, if a tool should need repair, our new modular design permits easy access to all areas of the tool. This design will reduce MTTR and increase productivity.

Cleco’s new line of electric tools is also enhanced with advanced software that is operator-friendly and adds safety to the assembly operation. Via tool software coded with hard algorithms, operator detection of speed shifts is avoided. The result is less fatigue to the operator, and consistent torque transmission to the assembly task. In cross-threaded applications, over-tightening can be a costly mistake. Our Over-Tightening Protection software specifically addresses this important issue, eliminating the possibility of over-tightening in cross-threaded applications. This stops the process before costly damage can be done to your parts. 73

Instrumented Screwdrivers & Nutrunners The total solution for critical fastening applications

Tightening Manager™ System The Problem: You’re getting green lights on the assembly line floor, but red flags from the Quality Department. The Solution: Achieve unprecedented performance and productivity in your critical assembly applications with the Cleco Tightening Manager System. The System In a Nutshell: The new line of Cleco DC electric assembly tools, driven by the remarkable Cleco Tightening Manager Controller, gives you enhanced productivity and accountability in critical fastening applications using sophistcated but userfriendly technology. The intuitive graphic user interface, as shown in the following, is designed for ease of use.

•helps avoid expensive, time-consuming manual operations and tool changes since all functions are handled within the system •enhances productivity in applications with torque traceability or safety liability issues Advanced Application Builder •allows you to fine-tune strategies for the most complex fastening strategies •maximizes efficiency and product quality •enhances productivity by allowing you to go Advanced Applications Builder screen fine-tuning of complex directly to “Advanced” permits applications, maximizing efficiency and product quality. without having to go wade through time-consuming sequential steps

The Navigational Strategy

Run Screen

•time is money, and we help you save both by making it easy to find your way around •we’ve eliminated the sequential nature of other controllers, so you can go where you need to be with no wasted steps •no need for manuals or “cheat sheets,” because everything’s on the screen including help windows on demand

•large full-color LCD screen with enhanced indicator features removing any doubt as to the outcome of the rundown •easy-to-read data and graphics Run screen •screen can be configured to display either torque or angle, whichever you want.

Communications Basic Application Builder screen offers one screen programing for simple two-step rundown applications.

Basic Application Builder •simple one screen programming for two-step rundown operations •ability to monitor or control degrees of rotation •programming is independent of the tool, so you can reprogram current parameters or program for next function without having to shut down the line

•on-board PC enhances flexibility in data collection and network interface •industry standard computer ports accommodate a variety of periferals including bar code readers and networked computer monitoring and reporting •wide variety of protocols for data stream

Standard Application Builder • allows you to program multi-step applications for more complex torque strategies 74

Standard Application Builder screen can be used for more complex applications requiring up to six steps.

Communications screen enhances flexibility in data collection and network interface

Instrumented Screwdrivers & Nutrunners The total solution for critical fastening applications Tool Setup

Tool Setup screen simplifies access to all critical tool values.

• auto recognition feature simplifies access to all critical tool values stored on each tool • enhances functionality and flexibility by minimizing need for multiple backup tools

Statistics • statistical process control data provides early identification of any problems before they become a real threat

•provides real-time dynamic collection of rundowns used in charting, record-keeping and SPC analysis Diagnostics •oscilloscope imaging provides a rare “inside-the-process” picture of the joint and angle dynamics •helps you not only run the application, but also anticipate and Diagnostics screen displays an oscilloscope help solve problems style torque trace of the joint to help identify potential problems. •helps you get to the root of the problem by using self diagnostic features to separate equipment from process problems Utilities

Statistics screen displays valuable SPC data to aid in process evaluation promoting early identification of unforeseen problems.

•allows you to easily change the system language •system software updates can be made with simple on-screen interface Administration

Utilities screen

• load/save screen allows one-button upload or download of setup data from 3.5” floppy disk •allows you to enhance system security by programming password protection

Administration screen allows one-button upload or download of controller set-up data. All data points can be downloaded to a single file.

Instrumented Screwdrivers & Nutrunners The total solution for critical fastening applications Application Example 1

TME Controller

In this application example, a socket tray used in conjunction with a TME controller provides error-proofing for applications requiring multiple torque settings (i.e. repair stations). When a socket is removed from the tray, the correct torque setting is automatically selected on the TME. The socket tray provides further security by disabling the tool if more than one socket or no socket has been removed.

Socket Tray (or Torq Selector Switch)

TME to Options Cable

Tool Cable

47EA (AM4)

Application Example 2 In this application example, a barcode scanner used in conjunction with a TME controller provides error-proofing and data-tracking for each tightening process. The TME can be setup to enable the tool based on a successful scanning of a barcode through the serial port and automatically select a torque setting based on the barcode characters. The barcode data is then archived along with the subsequent tightening data for post-processing.

TME Controller

47EP

Tool Cable Bar Code Scanner

Instrumented Screwdrivers & Nutrunners The total solution for critical fastening applications TME Controller

TME Controller

Synch Box Cable Synch Box Annunciator Synch Box to Outputs Cable

Tool Cable

Start/Stop Box

Synch Box to Inputs Cable

Application Example 3 In this application example, the Synch Box provides the opportunity to create a multi-spindle fixtured system from several TME controllers and tools. The Synch Box synchronizes the spindles throughout the fastening process. The Synch Box also provides input and output connections for other accessories such as annunciators, remote start/stop devices, and torque selector switches.

47ES

Instrumented Electric Nutrunners Pistol Grip Tools

17EP, 47EP, Series Torque Range 2 - 48 Nm 1.5 - 35.4 Ft. Lbs.

47EP

Bolt Size M5 - M10 #10 - 7/16” Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring ■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Trigger start ■ Reversible

Model Number 1/4” Quick Change*

3/8” Sq. Dr.*

17EP

Bolt Size Gr. 5 Gr. 9.8 in. mm

Free Speed RPM

#10 1/4 5/16 5/16 3/8 1/4 5/16 3/8 7/16

2600 1200 860 650 460 2600 1200 860 650

Torque Range ft. lbs

Length

Side to Center in. mm

Weight**

in.

lbs.

6-2 12-3 17-4 22-5 31-7 12-3 25-5 36-8 48-10

7.0 7.7 7.7 7.2 7.2 8.2 8.4 8.4 8.6

178 196 196 183 183 208 213 213 218

2.2 2.4 2.4 2.4 2.4 2.7 2.9 2.9 3.0

1.0 1.1 1.1 1.1 1.1 1.2 1.3 1.3 1.4

Pistol Grip 17EP06Q(1) 17EP12Q 17EP17Q

17EP12D3 17EP17D3 17EP22D3 17EP31D3

47EP12Q(1) 47EP25D3 47EP36D3 47EP48D3

M5 M6 M7 M8 M8 M6 M8 M8 M10

4.4-1.5 8.9-2.2 12.5-3.0 16.2-3.7 22.9-5.2 8.9-2.2 18.4-3.7 26.6-5.9 35.4-7.4

* (1) Replace “Q” with “D2” for 1/4” sq. dr. ** Weights are without tool cable. suspension bail, reaction bar or dead handle if so equipped.

0.84 0.84 0.84 0.84 0.84 0.84 0.84 0.84 0.84

Cables Tool

Extension

Swivel

Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX.

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

ADDITIONAL ACCESSORIES (Pages 94-96)

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

GENERAL: All tools must be used with Tightening Manager Electronic Controller. STANDARD EQUIPMENT: Suspension Bail; Dead Handle is included with pistol & inline tools with output torques of 12 NM. Reaction bar is included with pistol tools with output torques of 17 NM and higher.

Refer to page 7 for description of Rapid Select.

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

21 21 21 21 21 21 21 21 21

Instrumented Electric Nutrunners Right Angle Electric Tools

17EA, 47EA, 67EA Series 17EA (AL2)

Torque Range 2 - 2000 Nm 1.5 - 1475.0 Ft. Lbs. Bolt Size M5 - M36 #10 - 1 1/2”

47EA (AM4)

Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring

67EA (AL6)

■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Reversible Model Number 3/8” Sq. Dr.*

1/2” Sq. Dr.*

Bolt Size Gr. 5 Gr. 9.8 in. mm

Free Speed RPM

#10 1/4 1/4 5/16 5/16 3/8 3/8 7/16 1/2 9/16 9/16 5/8 5/8 3/4 3/4 3/4 7/8 1 1 1 1/8 1 1/4 1 1/4 1 3/8 1 1/2

2000 5.8-1.5 860 11.1-3.3 1900 11.1-3.7 610 16.2-4.6 465 20.7-6.6 895 24.3-5.2 685 31.7-6.6 485 45.0-9.6 340 64.2-13.3 230 76.7-15.5 180 98.1-19.9 130 129.8-26.6 100 169.6-33.9 145 169.6-33.9 125 188.1-40.6 100 247.1-51.6 73 339.3-70.1 60 420.4-84.8 46 538.4-110.6 36 634.3-129.1 28 763.3-154.9 22 988.3-199.1 17 1253.8-250.8 15 1475.0-295.0

Torque Range ft. lbs

Length

Weight**

in.

lbs

7.8-2 15-5 15-5 22-6 28-9 33-7 43-9 61-13 87-18 104-21 133-27 176-36 230-46 230-46 255-55 335-70 460-95 570-115 730-150 860-175 1035-210 1340-270 1700-340 2000-400

13.6 14.8 15.6 14.8 14.8 17.7 17.7 17.7 18.4 18.4 19.0 21.5 21.5 25.8 25.8 31.6 31.6 31.6 31.6 25.3 26.3 26.3 26.3 26.3

345 376 396 376 376 450 450 450 467 467 483 546 546 655 655 803 803 803 803 643 668 668 668 668

2.9 3.6 4.1 3.6 3.6 5.0 5.0 5.0 6.7 6.7 7.3 10.2 10.2 12.9 12.9 21.0 21.0 21.0 21.0 22.7 23.0 23.0 23.0 23.0

1.3 1.6 1.9 1.6 1.6 2.3 2.3 2.3 3.0 3.0 3.3 4.6 4.6 5.9 5.9 9.5 9.5 9.5 9.5 10.3 10.5 10.5 10.5 10.5

Head Height in. mm

Side to Center in. mm

Right Angle 17EA08AL2(1) 17EA15AM3 47EA15AL3 17EA22AM3 17EA28AM3 47EA33AM3 47EA43AM3 47EA60AM3

47EA60AM4 47EA90AH4 47EA105AH4 47EA135MH4 47EA175AX5(2) 47EA230AX5(2) 67EA235AL6(3) 67EA255AL6(3) 67EA340AM6(3) 67EA460AM6(3) 67EA570AM6(3)‡ 67EA730AM6(3)‡ 67EA860AH8(4) 67EA1035AH8(4) 67EA1340AH8(4) 67EA1700AH8(4) 67EA2010AH8(4)

M5 M7 M7 M8 M8 M8 M10 M10 M12 M12 M14 M14 M16 M18 M18 M18 M20 M22 M22 M24 M27 M27 M30 M36

* (1) 1/4” sq. dr.; (2) 5/8” sq. dr.; (3) 3/4” sq. dr.; (4) 1” sq. dr.; ** Weights are without reaction bar and tool cable. ‡ NOTE: Limited anglehead durability at rated torque. GENERAL: All tools must be used with Tightening Manager Electronic Controller. STANDARD EQUIPMENT: Suspension Bail. Mounting Plate (67...AL6, 67...AM6) Reaction Bar (67...AH8) EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. 17 & 47 series: For ball retainer (in place of pin retainer) add “B” to end of model number. ADDITIONAL ACCESSORIES (Page 94-96) Refer to page 7 for description of Rapid Select.

1.4 1.6 1.6 1.6 1.6 1.9 1.9 1.9 2.3 2.3 2.4 2.7 2.7 2.3 2.3 3.1 3.1 3.1 3.1 9.32 9.32 9.32 9.32 9.32

36 41 41 41 41 48 48 48 58 58 61 69 69 58 58 79 79 79 79 237 237 237 237 237

Cables Tool

Extension

Swivel

0.5 0.59 0.59 0.59 0.59 0.75 0.75 0.75 0.81 0.81 0.94 1.06 1.06 1.03 1.03 1.38 1.38 1.38 1.38 1.50 1.50 1.50 1.50 1.50

13 15 15 15 15 19 19 19 21 21 24 27 27 26 26 35 35 35 35 38 38 38 38 38

Length (meters)

542778-1M*‡‡

542780-1M* 1‡

542778-2M*‡‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡‡ Indicates lengths not available for rapid delivery.

Instrumented Electric Nutrunners Inline Electric Tools

17ES & 47ES Series Torque Range 2 - 48 Nm 1.5 - 35.4 Ft. Lbs. Bolt Size M5 - M10 #10 - 7/16” Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring

17ES/47ES

■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Lever ■ Reversible

Model Number 1/4” Slip Chuck*

3/8” Sq. Dr.*

Bolt Size Gr. 5 Gr. 9.8 in. mm

Free Speed RPM

#10 1/4 5/16 5/16 3/8 1/4 5/16 3/8 7/16

2600 1200 860 650 460 2600 1200 860 650

Torque Range ft. lbs

Length

Side to Center in. mm

Weight**

in.

lbs.

6-2 12-3 17-4 22-5 31-7 12-3 25-5 36-8 48-10

12.3 13.0 13.0 12.4 12.4 13.5 13.6 13.6 13.8

312 330 330 315 315 343 345 345 351

2.5 2.7 2.7 2.7 2.7 3.0 3.2 3.2 3.3

1.1 1.2 1.2 1.2 1.2 1.4 1.5 1.5 1.5

Inline 17ES06Q(1) 17ES12Q 17ES17Q

17ES12D3 17ES17D3 17ES22D3 17ES31D3

47ES12Q(1) 47ES25D3 47ES36D3 47ES48D3

M5 M6 M7 M8 M8 M6 M8 M8 M10

4.4-1.5 8.9-2.2 12.5-3.0 16.2-3.7 22.9-5.2 8.9-2.2 18.4-3.7 26.6-5.9 35.4-7.4

* (1) Replace “Q” with “D2” for 1/4” sq. dr. ** Weights are without tool cable or suspension bail.

Cables Tool

Extension

Swivel

23 23 23 23 23 23 23 23 23

Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. Mounting Plate: 543231

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

ADDITIONAL ACCESSORIES (Pages 94-96)

542778-50M

542779-50M

542780-50M 50‡

Refer to page 7 for description of Rapid Select.

0.91 0.91 0.91 0.91 0.91 0.91 0.91 0.91 0.91

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

Instrumented Electric Nutrunners Inline Electric Tools

67ES Series Torque Range 13 - 4050 Nm 10 - 2985 Ft. Lbs. Bolt Size M10 - M42 7/16” - 1 3/4”

67ES2060D8

Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring ■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Reversible

67ES135D4

Model Number

Drive

Bolt Size Gr. 5 Gr. 9.8 in. mm

1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1 1 1 1 1/2

7/16 9/16 9/16 5/8 3/4 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4

Free Speed RPM

ft. lbs

595 365 270 180 125 93 75 55 37 30 19 15 7

47-10 77-15 100-20 140-28 210-42 285-57 350-70 450-90 625-125 775-155 1230-246 1520-304 2985-597

64-13 104-21 135-27 190-38 285-57 386-77 475-95 610-122 848-170 1050-210 1668-334 2060-412 4050-810

Torque Range

Length in.

Side to Center in. mm

4.7 4.7 4.7 5.3 5.3 5.3 5.4 5.4 7.7 7.7 7.7 7.7 20.5

1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.50 1.50 1.50 1.50 2.35

Weight*

lbs

Fixed Spindle 67ES65D4 67ES105D4 67ES135D4 67ES190D6 67ES285D6 67ES385D6 67ES475D6 67ES610D6 67ES850D8 67ES1050D8 67ES1670D8 67ES2060D8 67ES4050D12

M10 M12 M14 M16 M16 M18 M20 M22 M24 M27 M30 M36 M42

* Weights are without tool cable or reaction bar if so equipped.

21.0 21.0 21.0 20.5 20.5 20.5 20.9 20.9 23.8 23.8 23.8 23.8 24.5

STANDARD EQUIPMENT: Reaction bar; Slave drive reaction bar on 67ES4050D12. EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. Mounting Plates: 67ES...D4 – 49087108; 67ES...D6 – 44597101; 67ES...D8 – 49487101. ADDITIONAL ACCESSORIES (Pages 94-96)

10.3 10.3 10.3 11.6 11.6 11.6 12.0 12.0 17.0 17.0 17.0 17.0 45.2

Cables Tool

GENERAL: All tools must be used with Tightening Manager Electronic Controller.

533 533 533 521 521 521 531 531 605 605 605 605 622

Extension

Swivel

33 33 33 33 33 33 33 33 38 38 38 38 60

Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

Instrumented Electric Nutrunners Floating Spindle Electric Tools

17ES, 47ES Series Torque Range 2 - 247 Nm 1.5 - 182.2 Ft. Lbs. Bolt Size M5 - M16 #10 - 5/8” Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring

47ES (1ZA)

■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring Base Plate Mounting Dimensions ■ Reversible ZA

1ZA

2ZA

1.22 31.1mm

1.50 38.1mm .56 14.22mm

0.25 6.3mm

M5 x 0.8 Thd. Typ.

1.159 29.43mm

1.22 31.1mm

1.31 33.3mm

1.37 34.9mm

2.00 50.8mm

1.73 44.0mm

.669 16.99mm 1.339 34.01mm 3.15 80.01mm

Dimensional tolerances = ± .004 (0.1mm) Spindle Float 2 (50mm)

Model Number 1/4” Sq. Dr.*

1/2” Sq. Dr.*

2.318 58.87mm

0.35 9.0mm

1.41 35.92mm

1.97 50.04mm

1.10 27.94mm

3ZA

1.41 35.92mm

Bolt Size Gr. 5 Gr. 9.8 in. mm

Free Speed RPM

ft. lbs

in.

lbs

#10 1/4 5/16 1/4 5/16 3/8 3/8 7/16 7/16 1/2 9/16 5/8 5/8 5/8

2600 1200 860 2600 1490 1145 810 570 380 300 215 165 150 100

4.4-1.5 8.9-2.2 12.5-3.0 8.9-2.2 16.2-3.7 20.7-4.4 29.5-5.9 42.0-8.9 50.2-10.3 60.5-12.5 84.8-18.4 110.6-22.1 121.7-24.3 182.2-36.1

6-2 12-3 17-4 12-3 22-5 28 - 6 40 - 8 57-12 68-14 82-17 115-25 150-30 165-33 247-49

15.5 16.0 16.0 16.7 22.0 22.0 22.0 24.4 24.4 26.7 26.7 26.7 28.6 28.6

394 406 406 425 559 559 559 620 620 678 678 678 726 726

3.0 3.2 3.2 3.4 5.8 5.8 5.8 8.4 8.4 9.6 9.6 9.6 14.6 14.6

1.4 1.5 1.5 1.5 2.6 2.6 2.6 3.8 3.8 4.4 4.4 4.4 6.6 6.6

Torque Range

Length

Weight**

Head Height in. mm

Side to Center in. mm

Floating Spindle 17ES06ZA 17ES12ZA 17ES17ZA 47ES12ZA 47ES221ZA(1) 47ES281ZA(1) 47ES401ZA(1) 47ES602ZA 47ES702ZA 47ES802ZA 47ES1152ZA 47ES1502ZA 47ES1653ZA(2) 47ES2503ZA(2)

M5 M6 M7 M6 M7 M10 M10 M10 M10 M12 M12 M14 M14 M16

* (1) 3/8” sq. dr.; (2) 3/4” sq. dr.; ** Weights are without tool cable. suspension bail, reaction bar or dead handle if so equipped. GENERAL: All tools must be used with Tightening Manager Electronic Controller. STANDARD EQUIPMENT: Suspension Bail. EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. ADDITIONAL ACCESSORIES (Pages 94-96)

Cables Tool

Extension

Swivel

23 23 23 23 23 23 23 28 28 31 31 31 40 40

Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

0.91 0.91 0.91 0.91 0.92 0.92 0.92 1.10 1.10 1.22 1.22 1.22 1.57 1.57

Instrumented Electric Nutrunners Floating Spindle Electric Tools

67ES Series Torque Range 13 - 2060 Nm 10 - 1520 Ft. Lbs.

67ES2060Z8

Bolt Size M10 - M36 7/16” - 1 1/2” Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring 67ES105Z4

■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Reversible

Base Plate Mounting Dimensions Z4

Z6 2.372” 2.375” PILOT DIA.

2.500” 2.499” PILOT DIA.

2.991” 2.990” PILOT DIA.

Z8 2.000” 2.010”

3.010”

5.000”

3.750”

1.563” 1.185”

1.505”

1.685”

2.000” 2.010”

.281” DIA. THRU 2 HOLES

Model Number

4.000” 2.005”

Drive

Bolt Size Gr. 5 Gr. 9.8 in. mm

1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1 1 1

7/16 9/16 9/16 5/8 3/4 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2

3/8-24 UNF TH'D DIA.

7/16-20 UNF-2B TH’D DIA.

3.000” 3.010”

Free Speed RPM

ft. lbs

in.

lbs

595 365 270 180 125 93 75 55 37 30 19 15

47-10 77-15 100-20 140-28 210-42 285-57 350-70 450-90 625-125 775-155 1230-246 1520-304

64-13 104-21 135-27 190-38 285-57 386-77 475-95 610-122 848-170 1050-210 1668-334 2060-412

21.0 21.0 21.0 22.0 22.0 22.0 22.4 22.4 23.8 23.8 23.8 23.8

533 533 533 559 559 559 569 569 605 605 605 605

10.8 10.8 10.8 15.6 15.6 15.6 16.0 16.0 20.0 20.0 20.0 20.0

4.9 4.9 4.9 7.1 7.1 7.1 7.3 7.3 9.1 9.1 9.1 9.1

Torque Range

Length

Side to Center in. mm

Weight*

Floating Spindle 67ES65Z4 67ES105Z4 67ES135Z4 67ES190Z6 67ES285Z6 67ES385Z6 67ES475Z6 67ES610Z6 67ES850Z8 67ES1050Z8 67ES1670Z8 67ES2060Z8

M10 M12 M14 M16 M16 M18 M20 M22 M24 M27 M30 M36

* Weights are without tool cable or mounting plate. GENERAL: All tools must be used with Tightening Manager Electronic Controller.

Cables Tool

Extension

Swivel

1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.50 1.50 1.50 1.50

Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

EXTRA EQUIPMENT: Std.Tool Cable 542778-XX; Swivel Cable 542780-XX, Extension Cable 542779-XX; Reaction Bar: 67ES...Z4 – 48047128; 67ES....Z8 – 46036202.

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

ADDITIONAL ACCESSORIES (Pages 94-96)

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

STANDARD EQUIPMENT: Mounting plate.

Refer to page 7 for description of Rapid Select.

33 33 33 33 33 33 33 33 38 38 38 38

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

Instrumented Electric Nutrunners Flush Socket Electric Tools

17EA, 47EA Series Torque Range 3 - 230 Nm

2.4 - 169.6 Ft. Lbs.

Bolt Size M5 - M36

#10 - 1 1/2”

Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring

17EA16F1

■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Reversible

X Dimension For Flush Socket Head Inches

F1 F2 F3 F4

Model Number

17EA16F1MD00 17EA23F1MG00 17EA30F1MD00 47EA30F2MG00 47EA39F2MG00 47EA55F2MI00 47EA43F3MI00 47EA56F3MJ00 47EA80F3MJ00 47EA110F3MT00 47EA135F4ML00 47EA230F4MO00

Output Drive Size

Free Speed RPM

ft. lbs

in.

10mm 13mm 10mm 13mm 13mm 15mm 15mm 16mm 18mm 16mm 18mm 21mm

810 570 440 995 760 540 695 535 380 265 180 100

11.8-2.4 17.0-3.4 22.1-4.4 22.1-4.4 28.8-5.8 40.6-8.1 31.7-6.3 41.3-8.3 59.0-11.8 81.1-16.2 99.6-19.9 169.6-33.9

16-3.2 23-4.6 30-6.0 30-6.0 39-7.8 55-11 43-8.6 56-11 80-16 110-22 135-27 230-46

16.0 16.0 16.0 18.7 18.7 18.7 20.0 20.0 20.0 20.5 20.6 22.2

Torque Range

* Weights are without reaction bar and tool cable. GENERAL: All tools must be used with Tightening Manager Electronic Controller. STANDARD EQUIPMENT: Suspension Bail. EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. ADDITIONAL ACCESSORIES (Page 94-96)

Length mm

406 406 406 474 474 474 509 509 509 521 522 563

Milimeters

Socket Size Range

39 43 59 61

8–15mm 10–15mm 13–21mm 17–21mm

1.54 1.69 2.32 2.4

Weight*

Head Height

lbs

in.

4.4 4.4 4.4 5.4 5.4 5.4 6.0 6.0 6.0 7.4 8.9 10.6

2.00 2.00 2.00 2.43 2.43 2.43 2.74 2.74 2.74 3.38 4.03 4.79

1.54 1.54 1.54 1.69 1.69 1.69 2.32 2.32 2.32 2.32 2.40 2.40

39 39 39 43 43 43 59 59 59 59 61 61

Cables Tool

Extension

Swivel

0.55 0.55 0.55 0.67 0.67 0.67 0.87 0.87 0.87 0.87 1.06 1.06 Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

Side to Center in. mm

14 14 14 17 17 17 22 22 22 22 27 27

Instrumented Electric Nutrunners Flush Socket Electric Tools Tight clearance applications, once only accessible by the use of hand tools or crowfoot attachments, can now be tightened by the new family of Cleco Flush Socket Electric Tools at a speed that maximizes productivity. When combined with the Cleco Tightening Manager controller, torque repeatability is assured and documentation of the tightening cycle is provided.

Socket within the right angle head.

Overall Head Height Overall Head Height

Available clearance

Standard right angle head with square drive and separate socket will not fit on tight clearance applications. The overall head height is greater than the available clearance.

47 Motor 17 47

Electric Tool Style A – Right Angle

Max Output Torque F1 Head – 16, 23, or 30 Nm F2 Head – 30 or 39 Nm F3 Head – 43, 56, 80, or 110 Nm F4 Head – 135 or 230 Nm Tool Termination F1 Flush Socket (17 – Drive capacity 8-15mm) F2 Flush Socket (47 – Drive capacity 10-15mm) F3 Flush Socket (47 – Drive capacity 13-21mm) F4 Flush Socket (47 – Drive capacity 17-21mm)

Flush socket tools have plenty of clearance to fit on the same application. Electric flush socket tools tighten with much higher accuracy than tools with crowfoot attachment. The overall head height is less than the available clearance.

0 Output Type 0–Standard

1–Fast Lead

2–Magnetic

Extension Length 0 – Flush 4 – 1/2” 1 – 1/8” 2 – 1/4” Drive Socket EB – 5/16 EE – 1/2 EF – 9/16 EG – 5/8 EH – 11/16

EI – 3/4 EJ – 13/16 MB – 8mm MD – 10mm ME – 11mm

MF – 12mm MG – 13mm MH – 14mm MI – 15mm MJ – 16mm

6 – 3/4” 8 – 1”

MK – 17mm ML – 18mm MM – 19mm MN – 20mm MO – 21mm

Instrumented Electric Nutrunners Crowfoot Electric Tools

47EC Series Torque Range 7 - 30 Nm 5 - 22 Ft. Lbs. Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring ■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Reversible

47EC30D3ME01

47EC30D1ME01

NOTE: Models listed are examples. Use chart on bottom of facing page for specific model required but not listed.

in.

Free Speed RPM

–

760

Model Number 15° Head

47EC30D1ME01

30° Head

47EC30D3ME01

Socket Size

** Weights are without reaction bar and tool cable. GENERAL: All tools must be used with Tightening Manager Electronic Controller. STANDARD EQUIPMENT: Suspension Bail. EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. ADDITIONAL ACCESSORIES (Page 94-96)

Torque Range

Length

Weight**

ft. lbs

in.

lbs

22-5

30-7

20.5

521

5.5

2.3

Cables Tool

Extension

Swivel

542778-1M*‡‡

542780-1M* 1‡

542778-2M*‡‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡‡ Indicates lengths not available for rapid delivery.

Length (meters)

Instrumented Electric Nutrunners Crowfoot Electric Tools 3/4” (19 mm)

15° HEAD STANDARD LENGTH SOCKET

Maximum Recommended Torque: 22 ft. lb. (30 Nm)

IA 8”D 1 3/5 mm) (3

DIA /32” 1 17 9 mm) (3

5/32” (4 mm)

1 3/32” (29 mm)

15° 21/32” (17 mm)

2” m) m (51

3” (76 mm)

5/8” (16 mm)

1 1/4” (32 mm)

1 1/2” (38 mm)

30° HEAD 3/4” (19 mm)

Maximum Recommended Torque: 22 ft. lb. (30 Nm)

STANDARD LENGTH SOCKET

IA 2”D ) 7/3 m 1 1(39 m

DIA /8” m) 1 335 m (

5/32” (4 mm)

15/32” (24 mm)

30°

21/32” (17 mm)

6” 5/1 ) 1 19 mm 4

3” (76 mm)

5/8” (16 mm)

1 1/2” (38 mm)

1 1/4” (32 mm)

Model Number Example

Motor

Output Type 1–Thru Hex

Electric Tool Style C – Crowfoot

Maximum Torque 30 Nm Tool Termination D1 15 Degree Head D3 30 Degree Head

Extension Length 0 – Flush 4 – 1/2” Sockets Flush EA – 1/4 EC – 3/8 ED – 7/16 EE – 1/2 EF – 9/16 MB – 8mm / 5/16 EH – 11/16

MD – 10mm ME – 11mm MF – 12mm MG – 13mm MH – 14mm MI – 15mm

6 – 3/4”

1/2” Extended EB – 5/16 EC – 3/8 ED – 7/16 EE – 1/2 EF – 9/16 MB – 8mm MD – 10mm ME – 11mm MF – 12mm MG – 13mm

3/4” Extended EE – 1/2 MG – 13mm MH – 14mm

Instrumented Electric Nutrunners Tube Nut Electric Tools

47ET Series Torque Range 10 - 40 Nm 7.4 - 29.5 Ft. Lbs.

Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring ■ DC Brushless Motor T3

TERMINATION T2, T3 & T4 Head Height B

T4 T2 Head 2.63 (67 mm)

T4 Head

T3 Head 1.56 (40 mm)

1.44 (37 mm)

C A

D D 1.94 (49 mm)

Model Number

Socket Size In. mm

Free Speed rpm

Torque Range

Length

“A” Width In. mm

Weight*

Ft.

In.

lbs. kg

14.8-7.4 14.8-7.4 14.8-7.4 22.1-11.1 22.1-11.1 22.1-11.1 29.5-14.8 29.5-14.8 29.5-14.8 29.5-14.8

20-10 20-10 20-10 30-15 30-15 30-15 40-20 40-20 40-20 40-20

16.93 16.93 16.93 16.63 16.63 16.63 17.86 17.86 17.86 17.86

430 430 430 422 422 422 454 454 454 454

4.3 4.3 4.3 4.4 4.4 4.4 5.1 5.1 5.1 5.1

“B” “C” “D” Blade Ht. Opening Width End/Center In. mm In. mm In. mm

Tube Nut 47ET20T2ED00 47ET20T2MD00 47ET20T2MG00 47ET30T3EF00 47ET30T3MG00 47ET30T3MM00 47ET40T4EK00 47ET40T4EM00 47ET40T4MR00 47ET40T4MU00

7/16 9/16 7/8 1 -

10 13 13 19 24 27

950 950 950 680 680 680 515 515 515 515

GENERAL: All tools must be used with Tightening Manager TM-111 Series Electronic Controller. STANDARD EQUIPMENT: Suspension Bail. EXTRA EQUIPMENT: Swivel Bail 541715-2 Std. Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. ADDITIONAL ACCESSORIES (Pages 94-96) *NOTE: Weights are without tool cable, suspension bail, reaction bar or dead handle if so equipped.

2.0 2.0 2.0 2.0 2.0 2.0 2.3 2.3 2.3 2.3

1.42 1.42 1.42 1.65 1.65 1.65 2.36 2.36 2.36 2.36

36 36 36 42 42 42 60 60 60 60

0.55 0.55 0.55 0.59 0.59 0.59 0.59 0.59 0.59 0.59

14 14 14 15 15 15 15 15 15 15

0.28 0.28 0.28 0.51 0.51 0.51 0.71 0.71 0.71 0.71

Cables Tool

Extension

Swivel

0.53 0.53 0.53 0.73 0.73 0.73 0.93 0.93 0.93 0.93 Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

7 7 7 13 13 13 18 18 18 18

13 13 13 19 19 19 24 24 24 24

Instrumented Electric Nutrunners Tube Nut Electric Tools Features & Sockets Tube and hose applications, once only accessible by the use of hand tools, can now be tightened by the new family of Cleco Tube Nut Wrenches at a speed that maximizes productivity. When combined with the Cleco Tightening Manager controller, torque repeatability is assured and documentation of the fastening cycle is provided. The productivity of most assembly line operations is greatly increased with the use of our dual operation lever and auto indexing socket. The tool alternates the direction of rotation each time the lever is actuated. When rotating in reverse, the socket will stop at the open position. Slide the tool onto the fastener and press the lever to run the fastener down. To free the tool from the work, slide the tool off the tightened fastener and press the lever to release the socket back to the open position.

Dual Operation Lever 1) Socket Operation 2) Socket Release

47ET DC ELECTRIC

Auto Indexing Socket

The 47ET tube nut wrench alternates the direction of rotation each time the lever is actuated. When rotating in reverse, the socket will stop at the open position.

Slide the tool onto the fastener and press the lever to run the fastener down.

To free the tool from the work, slide the tool off the tightened fastener and press the lever to release the socket back to the open position.

Termination (MODEL NUMBER EXAMPLE)

47ET20

T2 ED 0 0

Output Type 0 – Partial Thru Hex 1 – Thru Hex

2 – Double Thru Hex 3 – Partial Thru Double Hex

Extension Length 0 – Flush 1 – 1/8 2 – 1/4 3 – 3/8 Head Size T2 – 15 Ft. Lbs. (20 Nm) Max Output T3 – 22 Ft. Lbs. (30 Nm) Max Output T4 – 30 Ft. Lbs. (40 Nm) Max Output

THRUHEX HEX THRU

DOUBLE DOUBLE THRU THRU HEX HEX

PARTIAL PARTIAL THRU HEX THRU HEX

PARTIAL PARTIAL THRU THRU DOUBLE DOUBLE HEX HEX

T2 Sockets

T3 Sockets

EA – 1/4 EB – 5/16 EC – 3/8 ED – 7/16 EE – 1/2 MA – 7mm MB – 8mm MC – 9mm MD – 10mm ME – 11mm MF – 12mm MG – 13mm

EC – 3/8 ED – 7/16 EE – 1/2 EF – 9/16 EG – 5/8 EH – 11/16 EI – 3/4 MD – 10mm ME – 11mm MF – 12mm MG – 13mm MH – 14mm MI – 15mm MJ – 16mm MK – 17mm ML – 18mm MM – 19mm

4 – 1/2 5 – 5/8 6 – 3/4 T4 Sockets EE – 1/2 EF – 9/16 EG – 5/8 EH – 11/16 EI – 3/4 EJ – 13/16 EK – 7/8 EL – 15/16 EM – 1

MG – 13mm MH – 14mm MI – 15mm MJ – 16mm MK – 17mm ML – 18mm MM – 19mm MN – 20mm MO – 21mm MP – 22mm MQ – 23mm MR – 24mm MS – 25mm MT – 26mm MU – 27mm

To order individual sockets, replace the “T” with “KS” before the socket required. (i.e. KS2EA01 for a T2, 1/4”, flush, thru hex socket.)

Instrumented Electric Nutrunners Hold-n-Drive Electric Tools

47EA Series Torque Range 10 - 40 Nm 7.4 - 29.5 Ft. Lbs. Fastening Strategies Torque Control with Angle Monitoring Angle Control with Torque Monitoring Torque Control with Time Monitoring ■ Smart Tool Technology ■ DC Brushless Motor ■ Light ring ■ Reversible

47EA

Hold Size

Output Drive Size

Model Number

Output Drive Size*

47EA43H3MGFM5 47EA56H3MIFMA 47EA80H3MJT30 47EA110H3MLFMB 47EA135H3MOFMD 47EA230H3MUMMB

13MM 15MM 16MM 18MM 21MM 27MM

Hold Size

5mm Female Hex 7mm Female Hex T30 Torx 8mm Female Hex 10mm Female Hex 8mm Male Hex

Free Speed RPM

695 535 380 265 180 100

Torque Range ft. lbs Nm

6.3 – 31.7 8.3 – 41.3 11.8 – 9.0 16.2 – 81.1 19.9 – 99.6 33.9 – 169.6

* Weights are without reaction bar and tool cable.

Length in. mm

8.6 – 43 11.2 – 56 16 – 80 22 – 110 27 – 135 46 – 230

20.2 20.2 20.2 20.6 20.6 22.2

512 512 512 522 522 563

STANDARD EQUIPMENT: Suspension Bail. EXTRA EQUIPMENT: Std.Tool Cable 542778-XX, Swivel Cable 542780-XX, Extension Cable 542779-XX. ADDITIONAL ACCESSORIES (Page 94-96)

7.9 7.9 7.9 8.9 8.9 10.6

3.60 3.60 3.60 4.03 4.03 4.79

Head Height in. mm

2.40 2.40 2.40 2.40 2.40 2.40

Extension

Swivel

1.06 1.06 1.06 1.06 1.06 1.06

27 27 27 27 27 27

Length (meters)

542778-1M*‡

542780-1M* 1‡

542778-2M*‡

542780-2M* 2‡

542778-3M

542779-3M

542780-3M

542778-6M

542779-6M

542780-6M

542778-8M

542779-8M

542780-8M

542778-10M

542779-10M

542780-10M 10

542778-15M

542779-15M

542780-15M 15

542778-50M

542779-50M

542780-50M 50‡

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

Side to Center in. mm

61 61 61 61 61 61

Cables Tool

GENERAL: All tools must be used with Tightening Manager Electronic Controller.

Weight* lbs kg

Instrumented Electric Nutrunners Hold-n-Drive Electric Tools Sometimes called shock absorber tools, “Hold-n-Drive” bolts are used with these tools in automotive and truck frame applications. They reduce assembly handling to one person working from one side of the workpiece. The bolt is held stationary by the tool while the nut is tightened from the same side. This also eliminates reaction bars since the bolt absorbs the torque. Hold-n-Drive tool approaches the application.

Hold socket fits over bolt and prevents it from rotating.

Tool is pushed down and started until drive socket engages and tightens nut.

Drive Sockets

47 Motor

Hold Sockets

X Second Oval Dimension Utilize the unit of measure from length to identify oval width

Electric

Tool Style A – Right Angle Max Output Torque Torque ratings are: 4, 56, 80, 110, 15, or 230

Drive Socket EE – 1/2” EF – 9/16” EG – 5/8” EH – 11/16” EI – 3/4” EJ – 13/16” EK – 7/8” EL – 15/16”

EM – 1” EN – 1 1/16” EO – 1 1/8” EP – 1 3/16” EQ – 1 1/4” MG –13mm MH –14mm MI – 15mm

Tool Termination H Hold-n-Drive

MJ – 16mm MK – 17mm ML – 18mm MM – 19mm MN – 20mm MO – 21mm MP – 22mm MQ – 23mm

Retainer Shaft 3 3 1/2” 5 5 3/8” 4 4” 6 5 7/8”

MR – 24mm MS – 25mm MT – 26mm MU – 27mm XX – Special

Socket Style F – Female Hex M – Male Hex T – Torx O – Female oval

Hold Socket EA – 1/4” EB – 5/16” EC – 3/8” ED – 7/16” EE – 1/2” EF – 9/16” EG – 5/8” M5 – 5mm M6 – 6mm MA – 7mm MB – 8mm MC – 9mm MD – 10mm

ME – 11mm MF – 12mm MG –13mm MH –14mm 15 – T15 20 – T20 25 – T25 30 – T30 40 – T40 45 – T45

Tightening Manager Electric Tool Controller TM 100 Series

Tightening Manager™ Controller The new Cleco Tightening Manager controller, together with our new line of Cleco DC electric tools is the result of CooperTools’ ongoing commitment to offering nothing short of a “Total Solution” to those customers that require optimum performance and control for their critical fastening applications.

Refer to page 9 for description of Rapid Select.

1.50 1.62

1.50

RO 9 TYP

.09

15.00 13.50 2.20 R10 (8 PLACES)

2.20

.39

.39 TYP .75

.88 TYP

FULL RADIUS TYP

17.00

15.75

16.00

14.75

Removable mounting bracket permits quick and easy mounting and exchanging of controllers.

.50

DeviceNet Connection Ethernet Connection

24-volt inputs and outputs allow PLC and line interface for error proofing.

All critical connects are shielded from inadvertent damage on the factory floor.

TME shown with Ethernet and DeviceNet connectors.

Tightening Manager Electric Tool Controller TM 100 Series Electronic Controllers Model Number 115VAC

TME-111-15-U TME-111-15-U-EN TME-111-15-U-ED TME-111-15-U-EP TME-111-15-D TME-111-15-D-EN TME-111-15-D-ED TME-111-15-D-EP TME-111-15-S TME-111-15-S-EN TME-111-15-S-ED TME-111-15-S-EP TME-111-15-P TME-111-15-P-EN TME-111-15-P-ED TME-111-15-P-EP

230VAC

Language

TME-111-30-U TME-111-30-U-EN TME-111-30-U-ED TME-111-30-U-EP TME-111-30-D TME-111-30-D-EN TME-111-30-D-ED TME-111-30-D-EP TME-111-30-S TME-111-30-S-EN TME-111-30-S-ED TME-111-30-S-EP TME-111-30-P TME-111-30-P-EN TME-111-30-P-ED TME-111-30-P-EP

English English English English German German German German Spanish Spanish Spanish Spanish Portuguese Portuguese Portuguese Portuguese

Features

Standard Ethernet Ethernet & DeviceNet Ethernet & Profibus Standard Ethernet Ethernet & DeviceNet Ethernet & Profibus Standard Ethernet Ethernet & DeviceNet Ethernet & Profibus Standard Ethernet Ethernet & DeviceNet Ethernet & Profibus

Ethernet with DeviceNet or Profibus Models

Ethernet Models The TME-111 Ethernet models come with a standard RJ-45 Ethernet connector on the side panel for interfacing with customer networks. Through this port, the TME can be programmed remotely or send rundown data to a computer. The diagram above illustrates a typical network.

The TME-111 Ethernet & DeviceNet models come with a standard RJ-45 Ethernet connector and a standard Turk DeviceNet connector on the side panel. The TME-111 Ethernet and Profibus models come with a standard RJ-45 Ethernet connector and a standard 9 pin D-Shell Profibus connector. The Ethernet connector is used for interfacing with customer networks. Through this port, the TME can be programmed remotely or send rundown data to a server. The DeviceNet or Profibus connector is used to connect the TME as a slave to a DeviceNet or Profibus network for line control as depicted in the photo above. 93

Instrumented Electric Nutrunners Accessories 8 Position Remote Parameter Switch

Tool Cables Tool

Extension

Swivel

Length Feet Meters

542778-1M*‡ 542780-1M* 3 542778-2M*‡ 542780-2M* 6 542778-3M 542779-3M 542780-3M 9 542778-6M 542779-6M 542780-6M 19.5 542778-8M 542779-8M 542780-8M 26 542778-10M 542779-10M 542780-10M 33 542778-15M 542779-15M 542780-15M 49 542778-50M 542779-50M 542780-50M 164

1‡ 2‡ 3 6 8 10 15 50‡

*Must be used with 542779 extension cable. ‡ Indicates lengths not available for rapid delivery.

Description

Input Acc. to Input Acc.

Remote Parameter Switch

542979-50

(with 50’ integrated cable) SWIVEL CABLE

ACCESSORY CABLE

Phoenix Connectors Description TME to Synch Box

542985-3 542986-3 576058-3 542985-9 542986-9 576058-9 542985-25 542986-25 576058-25 542985-50 542986-50 576058-50

Sync Boxes

542979

(with 25’ integrated cable)

Accessory Cables TME to Input Accessories

Part Number

Remote Parameter Switch

TME to Synch Box Synch Box to Length 1 Spindle to Input Annunciators Annunciator Accessories (2/more spindles) Feet Meters

542989-3 542987-3 542989-9 542987-9 542989-25 542987-25 542989-50 542987-50

542988-3 542988-9 542988-25 542988-50

3 9 25 50

Phoenix Connector (output) Phoenix Connector (input)

Part Number

542893 542892

1 3 7.5 15

Tool & Cable Tester

Video Cables Allows TME to connect to monitor

Spindles

Part Number

Description

Part Number

2 3 4 5 6

576060-2 576060-3 576060-4 576060-5 576060-6

Tool & Cable Tester

542991

Description

Video Cable Video Cable

Part Number

542651-80* 542947-80*

*For TME’s with “J” in serial number

Annunciators Spindles Part Number

1 2 3 4 5 6

542976-1 542976-2 542976-3 542976-4 542976-5 542976-6

Input Accessories Torque Selector Switches

Start/Stop Switches

Torque Selector

Start Box Stop Box Start/Stop Box Start/Stop/Reverse

8 Select

Part Number

542977-8

Description

Part Number

542972 542973 542974 542975

Socket Trays Description

Part Number

Four position Eight position

542978-4 542978-8

Note: Specify socket sizes.

Instrumented Electric Nutrunners Accessories 543235

Tool Type

Model Number

Cover

Swivel Bail

Mounting Plate

Extension Kit

Right Angle

17EA08AL2 17EA…AM3 47EA…AM3/4 47EA…AH4 47EA135MH4 47EA…AX5 67EA…AL6 67EA…AM6

205832 205834 543070 543070 543071 205838 205838 ------

541715-2 541715-2 541715-2 541715 541715 541715 35007004 48A17006

----------543235 543230 543230 543232 49097101 (included with tool) 45017152 (included with tool)

-----535832 -----542428 542428 -----48316033 ------

Flush Socket

17EA…F1… 47EA…F2… 47EA…F3… 47EA…F4…

---------------205838

541715-2 541715-2 541715-2 541715

57217101 (requires 57218103 screw) 43287131 49097101(requires 49098103 locknut) 49097101(requires 49098103 locknut)

---------------48316033

Hold-N-Drive

47EA …H…over 100NM 47EA …H…under 100NM

205838 205838

541715 541715-2

49097101(requires 49098103 locknut) 49097101(requires 49098103 locknut)

48316033 48316033

543230

Lever Extension Kits Description

Part Number

Lever Extension Kit (non-swivel) Lever Extension Kit (swivel)

541757 543414

Note: Models for standard tool cable (non-swivel) and swivel cable.

543231

Special Adapter Cables Description

Rotor Adapter Cable EMT Adapter Cable CCW Torque Adapter Cable Rotor CCW Torque Adapter Cable

Part Number

542916-1 542916-2 542916-3 542916-4

543232

Test Fixture Part Number

536185 Medium to Hard Torque Belleville Washer Test Fixture may be clamped in a vise and used to test tools (10 in. LBS. – 100 Ft. Lbs., 1.13Nm – 135.6Nm) Washers may arranged stacked in pairs for “soft” make-up or arranged all cupped the same way for “hard” make-up.

543235

Electronic Processor Accessories MHY Transducers Active transducers without slip-ring, consisting of a rotating and a stationary part with integrated electronics serve as sensors. Constructed so that they are insensitive to mechanical overload. ■ Maintenance free ■ High noise resistance ■ Intermediate connectors for distance adjustment — available on request ■ Suitable for Hydraulic Pulse nutsetters

Part Number

Drive & Driven End Sq. Dr.

Application Range

in.

Weight lbs.

930089 1/4 1-5 0.5 0.25 931138 1/4 hex 1-5 0.5 0.25 930086 1/4 2-15 0.5 0.25 931139 1/4 hex 2-15 0.5 0.25 930087 3/8 6-63 0.7 0.33 930088 1/2 16-160 1.0 0.48 930098 3/4 30-300 1.9 0.85 930090 3/4 50-500 1.9 0.85 930091 1 100-1000 2.8 1.25 Maximum overload allowed = 1.5 x max. rated Idle speed, RPM = 3000 for ontime of up to 10 minutes

in.

1.3 1.3 1.3 1.3 1.3 1.6 1.8 1.8 2.0

32 32 32 32 34 40 46 46 52

2.2 2.2 2.2 2.2 2.2 2.2 2.6 2.6 2.8

56 56 56 56 56 57 65 65 71

2.4 2.4 2.4 2.4 2.4 2.6 2.6 2.6 2.6

62 62 62 62 62 66 66 66 66

3.0 4.5 3.0 4.5 3.0 3.7 4.3 4.3 5.0

77 115 77 115 77 95 110 110 127

0.3 1.2 0.3 1.2 0.5 0.6 0.9 0.9 1.2

8 31 8 31 12 16 24 24 31

Accessories 930092 960046

Transducer Connecting Cable; MHY to EMHY (length = 2.5 m) Transducer Connecting Cable; MHY to mPro

EMHY Controller Analog peak value memory with digital converter allows precise measurement of peak values. Gives N.O.K./O.K. evaluation on out-of-tolerance range joint run-downs Measured values can be output to a printer or documented on a PC via serial interface ■ ■ ■ ■

Calibration switch Zero point adjustment Amplification adjustment Reversible fuse for 110/220 option Part Number

Power Supply

Optional Power Supply

volts (Hz)

930085 220 (50) 110 (60) For active and passive transducers RS 232 interface / output

Weight

541683-01

Height

Width

Depth

lbs.

in.

3.5

1.6

5.0

128

10.1

257

10.4

265

Accessories 110 Power cable (Length = 2m )

Instrumented Nutrunners Control – Pulse Tools

PTHE Series Torque Range 15 – 90 Nm 12 – 66 Ft. Lbs.

55PTHE 90PTHE

Bolt Size M8 – M12 3/8” – 1/2” Fastening Strategies Torque Control with Time & Pulse Monitoring ■ ■ ■ ■ ■

35PTHE

Air Shut-Off Solenoid Valve Governor equipped motor External pulse frequency adjustment Status lights Reversible

■ Oilless Blades

Model Number 7/16” Hex Slip Chuck

1/2” Square Drive

Screw Size in.

Free Speed RPM

3/8 3/8 3/8 3/8 7/16 7/16 7/16 7/16 1/2 1/2 1/2 1/2

M8 M8 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12

2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500

Gr. 5

Gr. 9.8

Torque Range

Hose Length

Weight

Ft.-Lbs.

Ft.

lbs.

26-12 26-12 26-12 26-12 40-15 40-15 40-15 40-15 66-37 66-37 66-37 66-37

35-15 35-15 35-15 35-15 55-20 55-20 55-20 55-20 90-45 90-45 90-45 90-45

13 19 13 19 13 19 13 19 13 19 13 19

4.0 6.0 4.0 6.0 4.0 6.0 4.0 6.0 4.0 6.0 4.0 6.0

5.0 5.0 4.9 4.9 5.9 5.9 5.9 5.9 6.2 6.2 6.0 6.0

2.3 2.3 2.2 2.2 2.7 2.7 2.7 2.7 2.8 2.8 2.7 2.7

Control Tools 35PTHEF25Q4 35PTHEF25Q6 35PTHEF2544 35PTHEF2546 55PTHEF25Q4 55PTHEF25Q6 55PTHEF2544 55PTHEF2546 90PTHEF25Q4 90PTHEF25Q6 90PTHEF2544 90PTHEF2546 GENERAL:

Air Inlet: 3/8” NPT All tools performance rated @ 85 psi (586 kPa) air pressure

All tools used with m-pro-90 Series Electronic Controller, see page 98

STANDARD EQUIPMENT:

Suspension bail and torque adjusting wrench

Instrumented Nutrunners & Electronic Processors Clecomatic Clutch and Solenoid Control

40, 55 Series Torque Range: 7 – 136 Nm 5 – 100 Ft. Lbs.

Bolt Size: M6 – M14 1/4” – 5/8”

40RNALTV-20M-3

䡵 Light ring displays joint condition 䡵 Lever start

m-PRO-90 SERIES

䡵 Reversible and nonreversible

m-Pro-90 Series The m-Pro-90 Series processor is the brains behind the tooling. The processor not only allows the operator to set the fastening strategy, but view the rundown data on a wide selection of reports. The system is also selfdiagnosing and gives operator guidance with a four line LCD menu display. Statistical evaluation on over 7000 tightening cycles is available, offering the operator an incredibly powerful control system. Other features, which include a Centronics printer interface and a color mark signal, make the m-Pro-90 a powerful, yet easy to use system for today’s operator.

m-Pro-90 Series Full Control Pneumatic

Language

Transducerized PulseTools

Tool Control English German Spanish

m-PRO-92B-00YU m-PRO-92B-00YD m-PRO-92B-00YS

m-PRO-92B-00PU m-PRO-92B-00PD m-PRO-92B-00PS

NOTE: Specify 110VAC, 230VAC Power Cord or NO Power Cord when ordering a m-Pro-92B Series electronic processor.

Model Number 3/8” Square Drive

1/2” Square Drive

Bolt Size Free GR. 5 GR. 9.8 Speed RPM in mm

SPECIAL FEATURES

CONNECTORS

OUTPUT SIGNALS

Accept/reject lights Status light Large numeric display readout High resolution programming screen Parameter select button Remote parameter select capable Assignable security code Default parameter settings Computer network interface

Tool Redundant transducer Computer interface Printer Accessory Special

Reject and accept Data collector PLC O.K. Reject interlock Emergency stop input Paint marker

STATISTICS CAPABILITIES

SPECIAL FUNCTIONS

Torque Range

Mean Chart Range Chart Sigma Chart Histogram Accepted Rundown Data Rejected Rundown Data Statistics Overview Last “n” Report Shift End Report Unit Configuration Tool Configuration Control Parameters

Store eight fastening strategies Auto-calibration of transducer Auto-calibration of angle encoder Auto-sequencing set-up

Standard Deviation Mean (or average) Range Capability of Process Capability of Index Number of runs Subgroup Size Torque Summary Run Data

Length

PRINTABLE INFORMATION

Weight

Head Height

Side to Center

Ft.-lbs

in.

lbs.

in.

Angle mm Head

11-5 49-20

14-7 66-27

17.5 18.5

445 470

5.4 6.3

2.4 2.8

1.6 1.6

40 41

0.7 0.7

18 18

M P

22.0

559

10.3

4.6

2.0

0.9

Clecomatic – Lever Start – Twist Ring Reverse 40RNALTV-20M-3 40RNALTV-204P-3

1/4 7/16

M6 M10

1070 260

Solenoid Controlled – Lever Start – Non-Reversible 55NLTVC-4T-4

1/2

M12

400

GENERAL:

STANDARD EQUIPMENT:

OPTIONAL EQUIPMENT:

Air Inlet: 1/4” NPT (40 series); 3/8” NPT (55 series Minimum Hose Size: 3/8” (40 series); 1/2” (55 series) Tool performance rated at 90 psi (620kPa) air pressure.

Operating instructions & service manual 29”/10 wire/19 pin connector and cable assembly (40NLTVC, 55 series) 12”/8 wire/19 pin connector and cable assembly (40NALTV, 40RNALTV series)

Additional accessories: Page 99

Fixture Post Mounting Components m-Pro-90 Electronic Controller Mounting Bracket (2 required) “C”

“B”

“A”

2.00”

.06”

3.87”

Part Number

541089 541090

“A”

“B”

“C”

Used On

12.5” 13.0”

.37” .50”

11.75” 12.00”

TM100 TM100

Tee Mount Part Number: 1110495 Forms a right angle from mounting tube to allow for proper positioning of the tool to the workpiece. 3.188”

Tool Mount Assembly Part Number: 111050

7.125”

2.75”

0.843” 0.845”

.750”

A_1 1.188”

1.875” 1.877”

2.75” 2.25”

3.844”

7.328”

2.25”

2.512”

2.438” .625” 2.0”

1.75”

3.125”

3.75” 4.75”

2.512”

2.510”

Base Mount Assembly Part Number: 1110493

4.25”

2.512”

4.25”

4” .75”

1.679” Typ.

1110496-(xx) Mounting Tube Length “L”

Tube Part Part Number

in.

1110496-06 1110496-12 1110496-18 1110496-24 1110496-30

6 12 18 24 30

152 305 457 610 762

Longer tubes available upon request.

General Accessories Ergonomic Tool Balancers Capacity: 0.5 – 45.5 kg 1.0 – 100 Lbs 䡵 External tension Adjustment 䡵 360° Swivel 䡵 Retracting In-Line Cable

1/2Dia. 1/2” (12 (12.7mm) +

BB A A

LIGHT DUTY (PL SERIES) LIGHT DUTY (BL SERIES)

C C

ZBL-6A

–

200427

MEDIUM & HEAVY DUTY

Model Number

BM-13A

PL-12A

Lock Feature

Capacity lbs.

“A”

“B”

“C”

Weight

in.

lbs.

5.5-0.5

6.8

171

5.1

130

2.3

–

.9-0 1.8-.9 2.3-1.4

10.9 10.9 10.9

277 277 277

4.4 4.4 4.4

112 112 112

1.6 1.6 1.6

41 41 41

1.3 1.3 1.3

0.6 0.6 0.6

0.9-0.5 1.8-0.9

10.4 10.4

263 263

4.0 4.0

102 102

2.2 2.2

56 56

1.1 1.1

0.5 0.5

2.7-1.8 2.7-1.8 3.6-2.7 3.6-2.7

12.9 12.9 12.9 12.9

327 327 327 327

5.5 5.5 5.5 5.5

140 140 140 140

3.1 3.1 3.1 3.1

79 79 79 79

3.3 3.3 3.3 3.3

1.5 1.5 1.5 1.5

5.9-4.1 5.9-4.1 8.2-5.9

13.8 13.8 13.8

350 350 350

6.9 6.9 6.9

175 175 175

4.5 4.5 4.5

114 114 114

9.0 9.0 9.0

4.1 4.1 4.1

11.4-8.2 15.9-11.4 20.5-15.9

20.7 20.7 20.7

527 527 527

7.8 7.8 7.8

197 197 197

6.6 6.6 6.6

169 169 169

19 19 19

8.6 8.6 8.6

20.5-13.6 27.3-20.5 31.8-27.3 36.4-31.8 40.9-36.4 45.4-40.9

25.2 25.2 25.2 25.2 25.2 25.2

640 640 640 640 640 640

9.3 9.3 9.3 9.3 9.3 9.3

235 235 235 235 235 235

7.9 7.9 7.9 7.9 7.9 7.9

200 200 200 200 200 200

40 40 40 40 40 40

18 18 18 18 18 18

Light Duty – 4.6 ft. (1.4m) Cable Travel PL-12A

–

12.0-1.0

Light Duty – 5.0 ft. (1.5m) Cable Travel 200427 200428 200429

– – –

2.0-0 4.0-2.0 5.0-3.0

Light Duty – 5.2 ft. (1.6m) Cable Travel BL-2A BL-4A

– –

2.0-1.0 4.0-20

Light Duty – 6.7 ft. (2.0m) Cable Travel BL-6A BLL-6A BL-8A BLL-8A

– Ratchet – Ratchet

6.0-4.0 6.0-4.0 8.0-6.0 8.0-6.0

Medium Duty – 6.6ft. (2.0m) Cable Travel BM-13A BML-13A BM-18A

Automatic Automatic/Ratchet Automatic

13-9.0 13-9.0 18-13

Medium Duty – 6.0ft. (1.8m) Cable Travel BM-25A BM-35A BM-45A

Automatic Automatic Automatic

25-18 35-25 45-35

Heavy Duty – 7.0ft. (2.1m) Cable Travel BH-45A BH-60B* BH-70A BH-80A BH-90A BH-100A *4.9 ft. cable travel

100

Automatic Automatic Automatic Automatic Automatic Automatic

45-30 60-45 70-60 80-70 90-80 100-90

Refer to page 7 for description of Rapid Select.

General Accessories Filters, Regulators, Lubricators 䡵 Modular Construction CC

C C

CC BB

Filter

Model Number

NPT

Air Flow

Bowl Capacity

Regulator

“A”

Lubricator

“B”

“C”

in.

SCFM

m3/min

oz.

liter

in.

1/4 3/8 1/2

35 44 138

9.9 12.9 39.1

5.0 5.0 10

0.15 0.15 0.30

5.6 5.6 6.4

142 142 163

3.0 3.0 3.4

76 76 86

0.9 0.9 1.0

23 23 25

3.7 6.2 13.6

5.0 5.0 10

0.15 0.15 0.30

4.8 4.8 5.4

122 122 137

3.0 3.0 3.4

76 76 86

1.6 1.6 1.6

41 41 41

3.7 6.2 13.6

5.0 5.0 10

0.15 0.15 0.30

4.8 4.8 5.4

122 122 137

3.0 3.0 3.4

76 76 86

1.6 1.6 1.6

41 41 41

Filters F02-M F03-M F04-M

Lubricators – Economist (Standard Mist) L02-EP L03-EP L04-EP

1/4 3/8 1/2

28 48 102

Lubricators – Atomist (Fine Mist) L02-AP L03-AP L04-AP

1/4 3/8 1/2

Model Number

NPT

28 48 102

Air Flow

Maximum Pressure

“A”

“B”

“C”

in.

SCFM

m3/min

psig

bar

in.

1/4 3/8 1/2

80 80 195

10.8 10.8 26.1

125 125 125

8.5 8.5 8.5

3.9 3.9 5.6

99 99 142

3.0 3.0 3.4

76 76 86

1.3 1.3 1.4

33 33 36

Regulators R02-G R03-G R04-G

Modular Sleeve (with O-Ring)

Modular End Blocks (sold in pairs)

Model: MS101

Models:

Unique modular sleeve design easily and quickly connects one or more units and accesories together without pipe nipples. Hand tightening the threaded pin provides a tight seal between the units. Modular sleeves do not add length to combination assemblies, and make a more compact installation.

Modular Sleeve & Bracket (with O-Ring)

EB-102 (1/4”); EB-103 (3/8”); EB-104 (1/2”); EB-106 (3/4”)

The threaded End Blocks, together with the modular sleeve, allow a single unit or a combination of units to be piped into the air system in the modular mode. This feature allows ease of unit servicing or replacement without disturbing the airline connections. End blocks add 1.19” (30 mm) to each end of the unit where used. NOTE: The 3/4” end blocks are designed only to adapt to 3/4” piping systems and do not increase flow ratings listed for any unit.

Model: MS102 Combination sleeve/wall mounting bracket as shown. Designed for mounting a single unit or combination of units directly to the wall. The sleeve and mounting bracket can be ordered assembled at the factory, or just the mounting bracket alone to be used on existing modular sleeves.

Automatic Drain Model: AD-101 Automatic Mechanical Drain is a float-type mechanism with a 1/8” NPT threaded drain port completely enclosed in the filter bowl. The float is constructed of rigid cellular rubber. The drain will operate automatically under air pressure ranging from 20 to 175 psig (1.5 to 12 bar).

101

General Accessories Swivel Hose Couplings

Airline Filter and Lubricator

Part Number

NPT in.

A20744 A20741 A20764

1/4 3/8 1/2

Air Pressure Gage Kit Part Number

Description

NPT

Air Flow 3

SCFM m /min

Max. Pressure psig

bar

45-0211 45-0212

Filter w/cartridge* Filter cartridge

1/4 –

17 –

8.0 –

100 –

6.9 –

45-0201 45-0301

Lubricator** Lubricator**

1/4 3/8

22 22

10 10

100 100

6.9 6.9

in.

Part Number A13157 13158

Description Gage, needle, cap & case Hypodermic needle (1)

Quick Disconnect Fittings Fitting Type*

GENERAL: Use where inconvenient for standard filter or lubricator. * NOTE: Filter will not remove water. ** NOTE: One ounce resevoir good for an average eight hour shift.

Nominal Size

NPT in.

1/4”

3/8”

1/2”

1/8 1/4 3/8 1/2

45-0710 45-0711 45-0712 –

– 45-0713 45-0714 45-0715

– – 45-0716 45-0717

– 45-0733 45-0734 45-0735

– – 45-0736 45-0737

45-0723 45-0724 45-0725 –

– – 45-0726 45-0727

– 45-0744 45-0745 –

– – 45-0746 45-0747

45-0750 45-0751 –

– 45-0752 45-0753

Coupler (male NPT)

Air Hoses

Coupler (female NPT) 1/8 1/4 3/8 1/2 Hose I.D.

Fittings (NPT)

45-0730 45-0731 45-0732 –

Nipple (male NPT)

Length

Part Number

in.

ft.

A110026 A139856 45-1307 45-1408 45-1409 45-1508 45-1610 45-1620 45-1630 45-1810 45-1812 45-1825 45-1850

3/16 3/16 3/16 1/4 1/4 5/16 3/8 3/8 3/8 1/2 1/2 1/2 1/2

4.7 4.7 4.7 6.4 6.4 7.9 9,5 9,5 9,5 12.7 12.7 12.7 12.7

1/8 1/8 1/8 1/4 1/8 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2

3/8-24* 1/8 1/4 1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 1/2

6.0 6.0 7.0 8.0 8.0 8.0 10 20 30 10 12 25 50

1.8 1.8 2.1 2.4 2.4 2.4 3.0 6.1 9.1 3.0 3.7 7.6 15.2

GENERAL: 3/16” & 1/4” hoses have braided covers, all others have neoprene covers. * NOTE: 3/8”-24 is a straight thread

1/8 1/4 3/8 1/2

45-0720 45-0721 45-0722 –

Nipple (female NPT) 1/8 1/4 3/8 1/2

45-0740 45-0741 45-0742 –

Nipple (with hose barbs) 1/4** 3/8** 1/2**

45-0748 45-0749 –

* NOTE: Nipples of one size will not fit couplers of another size. ** NOTE: Indicates inside diameter of hose. NOTE: 1/4” nominal will pass 49 cfm free air @ 90 psi, but pressure drop exceeds 10 psi with air flow over 30 cfm. 3/8” nominal will pass 90 cfm free air @ 90 psi, but pressure drop exceeds 10 psi with air flow over 53 cfm. 1/2” nominal will pass 168 cfm free air @ 90 psi, but pressure drop exceeds 10 psi with air flow over 109 cfm.

Steel Handle Bushings Part Number

102

Size

881276

*1/4 in. MPT x 1/4 in. FPT

841554

†1/4 in. MPT x 1/4 in. FPT

841553

3/8 in. MPT x 1/4 in. FPT

841552

3/8 in. MPT x 3/8 in. FPT

Activeswivel Part No.

Air Flow

Max. Pressure

Weight

NPT in.

SCFM

m3/min

psig

bar

lbs.

1/4

7.1

150

10.4

0.20

0.09

841551

1/2 in. MPT x 3/8 in. FPT

SW-102

841555

1/2 in. MPT x 1/2 in. FPT

SW-103

3/8

12.7

150

10.4

0.40

0.18

841556

3/4 in. MPT x 3/4 in. FPT

SW-104

1/2

18.4

150

10.4

0.80

0.36

SWR-102*

1/4

7.1

150

10.4

0.25

0.11

Light duty for rotary tools

†

Heavy duty for percussion tools.

* NOTE: Equipped with built-in flow regulator..

General Accessories Lubricants Part Number

Open End Wrenches Size

Description

M.S.D.S. No.

Oils 540397 533485 536333 45-0918 45-0919 539317

1 qt. plastic 1 gal. metal 1 gal. metal 1 qt. plastic 1 gal metal 1 qt. plastic

Air line oil Air line oil High film strength Air line oil (Dotco) Air line oil (Dotco) Hydraulic oil (Pulse)

CPT-153 CPT-153 CPT-154 CPT-155 CPT-155 CPT-157

18 oz. can 2 oz. tube

Teflon grease Teflon grease

CPT-145 CPT-145

Greases 513156 540395

NOTE: Under normal conditions of use, lubrication products sold separately for or used within these tools should not cause an exposure hazard. Refer to the Material Safety Data Sheet (M.S.D.S.) for Safety and Disposal information. M.S.D.S. sheets shown in the chart are available upon request from CooperTools.

1006626

3/`6” & 5/16”

1011691

7/16”

1014471

1/2”

1004958

9/16” & 1-33/64” Hex Box

1009950

19/32” & 1-7/16” Hex Box

1014472

11/16”

1010911

7/8”

1010929

1”

1016694

1-1/8”

1008163

2-7/32”

Push Type Grease Gun Part Number: 45-1982

Snap Ring Pliers 1008360

External sizes 18 thru 23

1007488

External sizes 25 thru 87

1008702

External sizes 37 thru 93

1007487

External sizes 106 thru 175

Service Tools “T” Wrenches 1021201 1021202

5/32” Hex socket screws 3/16” Hex socket screws

To rermove and replace hex socket screws in tool housings.

Hex Key Wrenches 1008860 1004341 106443

1/8” 5/32” 3/16”

Torx Torque Adjustment Keys 536633 535508

H10 series tools H16/H30 series tools

103

General Accessories

Quality Fastener Tools For more than half a century Apex has maintained the position of world leader in industrial fastening tools. Many power and insert bits, socket combinations and other drivers/adapters pioneered by Apex have today become industry standards, while Apex quality, service and selection give you unsurpassed value. 䡵 More Quality For Your Money Apex quality starts with the selection of raw materials. Only carefully chosen, high grade tool steel is used to make Apex industrial fastener tools. Next, each tool is precision machined from solid bar stock to exacting standards of accuracy. You always get a snug , secure fit – a fit not possible from stamped tools. Finally, each Apex fastener tool is tempered with our exclusive heat treating process. During this step the degree of hardness is determined based upon the application. 䡵 Fast Delivery All Apex standard catalog items are available off-the-shelf for immediate delivery. If you need special assistance with your order, your Apex manufacturer’s representative can handle any questions your may have. 䡵 Special Orders Apex offers the broadest selection of screw driver and nut runner tools available, from bits, sockets and universal wrenches to extensions, adapters and nut setters. If you have a special application, contact your Apex representative. We may have what you need in stock, or can design and produce special fastener tools for almost any application.

POZIDRIV® ® SQUARE TORQ-SET RECESS ACR® TRI-WING®

CLUTCH HEAD

SLOTTED

SOCKET HEAD

SEL-O-FIT®

PHILLIPS ACR®

TORQ-SET® FREARSON ®

TORX ®

PHILLIPS

HI-TORQUE®

For a catalog of the complete line of Apex Quality fastener Tools, please contact your local Apex Distributor.

Registered Trade Marks: HI-TORQUE, Voi-Shan; TORX, Camcar Division of Textron; ACR, POZIDRIV, TORQ-SET and TRI-WING, Phillips International Co.; SUPADRIV, EIS (Fasteners) LTD.; SEL-OFIT, FLIP-TIP, and Apex, Cooper Industries, CooperTools Division, Apex Operation.

104

General Accessories Bits and Finders Insert Bits (1/4” hex for socket head cap screws and set screws)

Hex Extensions Part Number

“A”

Hex Size In.

In.

1/16 5/64 3/32 7/64 1/8 9/64 5/32 3/16 7/32 1/4 5/16 3/8

1.00 1.00 1.00 1.00 1.00 1.00 1.31 1.31 1.31 1.31 1.25 1.25

25.4 25.4 25.4 25.4 25.4 25.4 33.3 33.3 33.3 33.3 31.8 31.8

185-00 185-0 185-1 185-9 185-2 185-10 185-3 185-4 185-5 185-6 185-7 185-8

Cap Screw

Set Screw

1 2.3 4.5 6 8 8 10 1/4 — 5/16 3/8 7/16, 1/2

5.6 8 10 — 1/4 — 5/16 3/8 7/16 1/2 5/8 3/4

Part Number

Hex Drive (In.)

Type of Lock

Overall Length In. mm

Male Hex Drive with 1/2” Male Square EX-501-3 7/16 Pin 3 EX-501-4 7/16 Pin 4 EX-501-6 7/16 Pin 6 Male Hex Drive with 3/8” Male Square EX-371-3 7/16 Pin 3 EX-371-4 7/16 Pin 4 EX-371-6 7/16 Pin 6

76 102 152 76 102 152

Hex Drive Nutsetters

Square Drive Adapter (1/4” hex drive sockets) Use with Quick Change and Bit & Finder Models, except as noted.

“B”

Part Number

“A” Sq. Drive

In.

EX250-2 EX250-3 EX250-4 EX250-6 EX370 EX370-3 EX500-2 EX500-3

1/4 1/4 1/4 1/4 3/8 3/8 1/2 1/2

2.00 3.00 4.00 6.00 1.63 3.00 2.00 3.00

50.8 76.2 101.6 152.4 41.3 76.2 50.8 76.2

Bushing Number

– 847295* – – – 847295* – –

Part Number

Size (In.)

Overall Length (In.)

Socket Nose Diameter (In.)

7/16” 6 Point 6N-1416-3 6N-1416-4 6N-1418-3 6N-1418-4 6N-1420-3 6N-1420-6

1/2 1/2 9/16 9/16 5/8 5/8

3 4 3 4 3 6

13/16 13/16 7/8 7/8 1 1

* Note: Required for bit and finder models.

Insert Bits Used with Bit Holders (all bits are 1.0” (25.4 mm) long)

Part Number

Point Size

Phillips

0 1 2 3

446-0 HPL-1 HPI-2 HPI-3

Wood Flat & Oval

Round

446-1P2D 0.1 440-1PZD 2-4 440-2PZD 5-8 440-3PZD 10-16

0.1 2-4 5-10 12-16

Pozi-Drive

Machine & Self tapping Flat, Fillister Oval & Pan

Truss Binding

0.1 0.1 0.1 0.1 2-4 2-4 2-4 2-4 5-10 5-10 6-10 5-10 12-16 12-5/16 12-16 12-1/4

105

Conversion Table Millimeter â&#x20AC;&#x201C; Decimal â&#x20AC;&#x201C; Fraction

106

Dec.

0.100 0.200 0.300 0.397 0.400 0.500 0.600 0.700 0.794 0.800 0.900 1.000 1.100 1.191 1.200 1.300 1.400 1.500 1.588 1.600 1.700 1.800 1.900 1.984 2.000 2.100 2.200 2.300 2.381 2.400 2.500 2.600 2.700 2.778 2.800 2.900 3.000 3.100 3.175 3.200 3.300 3.400 3.500 3.572 3.600 3.700 3.800 3.900 3.969 4.000 4.100 4.200 4.300 4.366 4.400 4.500 4.600 4.700 4.763 4.800 4.900 5.000 5.100

.0039 .0079 .0118 .0156 .0157 .0197 .0236 .0276 .0313 .0315 .0354 .0394 .0433 .0469 .0472 .0512 .0551 .0591 .0625 .0630 .0669 .0709 .0748 .0781 .0878 .0827 .0866 .0906 .0938 .0945 .0984 .1024 .1063 .1094 .1102 .1142 .1181 .1220 .1250 .1260 .1299 .1339 .1378 .1406 .1417 .1457 .1496 .1535 .1563 .1575 .1624 .1654 .1693 .1719 .732 .1772 .1811 .1850 .1875 .1890 .1929 .1969 .2008

in.

1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

Dec.

in.

5.159 5.200 5.300 5.400 5.500 5.556 5.600 5.700 5.800 5.900 5.953 6.000 6.100 6.200 6.300 6.350 6.400 6.500 6.600 6.700 6.747 6.800 6.900 7.000 7.100 7.144 7.200 7.300 7.400 7.500 7.541 7.600 7.700 7.800 7.900 7.938 8.000 8.100 8.200 8.300 8.334 8.400 8.500 8.600 8.700 8.731 8.800 8.900 9.000 9.100 9.128 9.200 9.300 9.400 9.500 9.525 9.600 9.700 9.800 9.900 9.922 10.000 10.100

.2031 .2047 .2087 .2126 .2165 .2188 .2205 .2244 .2283 .2323 .2344 .2362 .2402 .2441 .2480 .2500 .2520 .2559 .2598 .2638 .2656 .2677 .2717 .2756 .2795 .2813 .2835 .2874 .2913 .2953 .2969 .2992 .3031 .3071 .3110 .3125 .3150 .3189 .3228 .3268 .3281 .3307 .3346 .3386 .3425 .3438 .3465 .3504 .3543 .3583 .3594 .3622 .3661 .3701 .3740 .3750 .3780 .3819 .3858 .3898 .3902 .3937 .3976

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

Dec.

10.200 10.300 10.319 10.400 10.500 10.600 10.700 10.716 10.800 10.900 11.000 11.100 11.113 11.200 11.300 11.400 11.500 11.509 11.600 11.700 11.800 11.900 11.906 12.000 12.100 12.200 12.300 12.303 12.400 12.500 12.600 12.700 12.800 12.900 13.000 13.097 13.100 13.200 13.300 13.400 13.494 13.500 13.600 13.700 13.800 13.891 13.900 14.000 14.100 14.200 14.288 14.300 14.400 14.500 14.600 14.684 14.700 14.800 14.900 15.000 15.081 15.100 15.200

.4016 .4055 .4063 .4094 .4134 .4173 .4219 .4219 .4252 .4291 .4331 .4370 .4375 .4409 .4449 .4488 .4528 .4531 .4567 .4606 .4646 .4685 .4688 .4724 .4764 .4803 .4843 .4844 .4882 .4921 .4961 .5000 .5039 .5079 .5118 .5156 .5157 .5197 .5236 .5276 .5313 .5315 .5354 .5394 .5433 .5469 .5472 .5512 .5551 .5591 .5625 .5630 .5669 .5709 .5748 .5781 .5787 .5827 .5866 .5906 .5938 .5945 .5984

in.

13/32

27/64

7/16

29/64

15/32

31/64

1/2

33/64

17/32

35/64

9/16

37/64

19/32

Dec.

15.300 15.400 15.478 15.500 15.600 15.700 15.800 15.875 15.900 16.000 16.100 16.200 16.272 16.300 16.400 16.500 16.600 16.669 16.700 16.800 16.900 17.000 17.066 17.100 17.200 17.300 17.400 17.463 17.500 17.600 17.700 17.800 17.859 17.900 18.000 18.100 18.200 18.256 18.300 18.400 18.500 18.600 18.653 18.700 18.800 18.900 19.000 19.050 19.100 19.200 19.300 19.400 19.447 19.500 19.600 19.700 19.800 19.844 19.900 20.000 20.100 20.200 20.241

.6024 .6063 .6094 .6102 .6142 .6181 .6220 .6250 .6250 .6299 .6339 .6378 .6406 .6417 .6457 .6496 .6535 .6563 .6575 .6614 .6654 .6693 .6719 .6732 .6772 .6811 .6850 .6875 .6890 .6929 .6968 .7008 .7031 .7047 .7087 .7126 .7165 .7188 .7205 .7244 .7283 .7323 .7344 .7362 .7402 .7441 .7480 .7500 .7520 .7559 .7598 .7638 .7656 .7677 .7717 .7756 .7795 .7813 .7835 .7874 .7913 .7953 .7969

in.

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

Dec.

20.300 20.400 20.500 20.600 20.638 20.700 20.800 20.900 21.000 21.034 21.100 21.200 21.200 21.300 21.400 21.431 21.500 21.600 21.700 21.800 21.828 21.900 22.000 22.100 22.200 22.225 22.300 22.400 22.500 22.600 22.622 22.700 22.800 22.900 23.000 23.019 23.100 23.200 23.300 23.400 23.416 23.500 23.600 23.700 23.800 23.900 24.000 24.100 24.200 24.209 24.300 24.400 24.500 24.600 24.606 24.700 24.800 24.900 25.000 25.003 25.100 25.200 25.300 25.400

.7992 .8031 .8071 .8110 .8125 .8150 .8189 .8228 .8268 .8182 .8307 .8307 .8346 .8386 .8425 .8438 .8465 .8504 .8543 .8583 .8594 .8622 .8661 .8701 .8740 .8750 .8780 .8819 .8858 .8898 .8906 .8937 .8976 .9016 .9055 .9063 .9094 .9134 .9173 .9213 .9219 .9252 .9291 .9331 .9370 .9409 .9449 .9488 .9528 .9531 .9567 .9606 .9646 .9685 .9688 .9724 .9764 .9803 .9843 .9844 .9882 .9921 .9961 1.000

in.m

13/16

53/64

27/32

55/94

7/8

57/64

29/32

59/64

61/64

31/32

63/64

Conversion Table Torque – Air Pressure – Miscellaneous TORQUE CONVERSION – IN. LBS. (NM)

TORQUE CONVERSION FACTORS

In.

To Convert

Into

Mulitply By

5 10 15 20 25 30 35 40 45

0.6 1.1 1.7 2.3 2.8 3.4 4.0 4.5 5.1

50 60 70 80 90 100 110 120 130

5.7 6.8 7.9 9.0 10.2 11.3 12.4 13.6 14.7

140 150 160 170 180 190 200

15.8 17.0 18.1 19.2 20.3 21.5 22.6

Inch Pounds Inch Pounds Inch Pounds Inch Pounds

Foot Pounds Newton meters Kg-meters Kg-Cm

0.0835 0.1130 0.0115 1.1519

Foot Pounds Foot Pounds Foot Pounds Foot Pounds

Inch Pounds Newton meters Kg-meters Kg-Cm

12.000 1.3560 0.1382 13.8240

Newton Meters Newton Meters Newton Meters Newton Meters

Inch Pounds Foot Pounds Kg-meters Kg-Cm

8.8440 0.7370 0.1020 10.2000

Kg meters Kg meters Kg meters

Inch Pounds Foot Pounds Newton-meters

86.8100 7.2340 9.8040

Kg Cm Kg Cm Kg Cm

Inch Pounds Foot Pounds Newton-meters

0.8681 0.0723 0.0980

TORQUE CONVERSION – Ft. Lbs. (Nm) Ft. Lbs.

Ft. Lbs.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

1.36 2.7 4.1 5.4 6.8 8.1 9.5 10.9 12.2 13.6 14.9 16.3 17.6 19.0 20.3 21.7 23.1 24.4 25.8 27.1 28.5 29.8 31.2 32.5 33.9 35.3 36.6 38.0 39.3 40.7 42.0 43.4 44.8 46.1 47.5 48.8 50.2 52.0 52.9 54.2 55.6 57.0

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

Nm 58.3 60.0 61.0 62.4 63.7 65.1 66.4 67.8 69.2 70.5 71.9 73.2 74.6 75.9 77.3 78.7 80.0 81.4 82.7 84.1 85.4 86.8 88.1 90.0 90.9 92.2 93.6 94.9 96.3 97.6 99.0 100.3 102.0 103.1 104.4 105.8 107.1 108.5 110.0 111.2 112.6 114.0

Ft. Lbs. 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 225 250 275 300 350 400

Nm 115.3 117.0 118.0 119.3 121.0 122.0 123.4 125.0 126.1 127.5 129.0 130.2 131.5 133.0 134.2 135.6 149.2 156.0 163.0 170.0 176.3 183.1 190.0 197.0 203.4 210.2 217.0 224.0 231.0 237.3 244.1 251.0 258.0 264.4 271.2 305.1 339.0 373.0 407.0 475.0 542.4

MISCELLANEOUS CONVERSION FACTORS To Convert

Into

Inches Millimeters Pounds Kilograms psi bar

Millimeters Inches Kilograms Pounds bar psi

Mulitply By 25.4000 0.0394 0.4536 2.2050 0.069 14.5

AIR PRESSURE CONVERSION PSI

kPa*

85 90 95 100 125

586 620 655 690 860

Bar** 5.9 6.2 6.6 6.9 8.6

* Preferred: Approximate to the nearest 5 kPa. ** Approximate to the nearest 0.5 Bar.

107

Training

Our Commitment To Your Success Our complete line of tools are carefully designed and built from the finest materials available in order to provide years of trouble free service. But, as with any piece of equipment, service problems can occur. All tools are designed to be easy to service...that is, of course, if you know what youâ&#x20AC;&#x2122;re doing. To facilitate quick repairs, and limit downtime...CooperTools conducts training seminars covering all aspects of every tool we make. Introductory training seminars are designed to fully acquaint students with the entire line of tools and their fundamental operation. The emphasis is on thoroughly understanding each tool...its features, uses, and the best way to demonstrate the tool to a potential buyer. Advanced training seminars, which are often tailored to individual needs, are designed to hone the skills of the experienced student. Hands-on experience, with an emphasis on troubleshooting and repairing, are the focus of this training. For additional information on our training seminars, please call your local CooperTools Distributor.

108

Sales & Service Centers Factory Certified Tool Service You can depend on Factory Certified Service Centers to provide the service your tools need. CooperTools has strategically located Certified Service Centers throughout the U.S. These Centers are staffed with professional Tool Repair Technicians who provide complete and comprehensive repairs for all air tools, regardless of manufacture. And to be sure all repairs are done right the first time, the latest in testing equipment and inspection instruments are used. Each tool repaired in one of the Factory Certified Service Centers is calibrated and tested to new tool standards, and carries the New Tool Warranty of Performance.

Free Repair Estimates The cost to repair your air tool is provided before any work is started. We think you should know in advance what to expect. Naturally, the repair estimates are free... with no obligation.

Tool Inspection Service Representatives from the Certified Service Center can help you improve your air tool utilization by providing a free, noobligation survey of your present tooling. By identifying air tools in your plant that are worn and inefficient, the Factory Trained Servicemen can recommend appropriate repairs to help you reduce costly down-time and improve your man-hour productivity.

New Tool Warranty Because every Certified Service Center has all equipment necessary to repair and calibrate your tools, each tool that leaves our centers has a New Tool Warranty. You have our assurance that this tool will perform just like it did when it was new.

109

Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements.

Dallas

Los Angeles

Brazil

CooperTools Sales & Service Center 1470 Post & Paddock Grand Prairie, TX 75050 Tel: (972) 641-9563 Fax: (972) 641-9674

CooperTools Sales & Service Center 2000 S. Santa Cruz Street Anaheim, CA 92805-6816 Tel: (714) 712-5800 Fax: (714) 712-5801

Cooper Tools Industrial Ltda. Av. Liberdade, 4055 Zona Industrial - Iporanga 18087-170 Sorocaba, SP Brazil Tel: (011) 55 15 238 3929 Fax: (011) 55 15 228 3260

Detroit

Springfield

Canada

CooperTools Sales & Service Center 4121 North Atlantic Blvd. Auburn Hills, MI 48326 Tel: (248) 391-3700 Fax: (248) 391-6295

CooperTools Airetool Operation (Airetool products only) 302 South Center Street Springfield, OH 45506 Tel: (937) 323-4981 Tel: (877) 739-7263 Fax: (937) 323-6524

CooperTools Sales & Service Center 6581 Kitimat Road Unit #10 Mississauga, Ont. L5N 3T5 Canada Tel: (905) 826-3000 Fax: (905) 826-9443

Houston CooperTools Sales & Service Center 7007 Pinemont Houston, TX 77040 Tel: (713) 460-7041 Fax: (713) 462-0482

Lexington CooperTools 670 Industrial Drive Lexington, SC 29072 Tel: (800) 845-5629 Tel: (803) 359-1200 Fax: (803) 359-0822

France Tulsa CooperTools Sales & Service Center 5415 S. 125th East Avenue Suite 202 Tulsa, OK 74146 Tel: (918) 250-9040 Fax: (918) 252-5931

CooperTools Recoules Operation Zone Industrielle BP 28 Avenue Maurice Chevalier 77831 Ozoir-la-Ferrière Cedex France Tel: 011 33 1 64 43 22 00 Fax: 011 33 1 64 40 17 17

Germany Cooper Power Tools GmbH & Co. Postfach 30 D-73461 Westhausen Tel: +49 (0) 73 63-8 10 Fax: +49 (0) 73 63-8 12 22

Mexico Cooper Power Tools de México S.A. de C.V. Ave. San Andrés Atoto No. 165A Col. San Esteban Naucalpan, Edo. de México C.P. 53550 Tel: (011) 525 576-7955 Fax: (011) 525 576-0096

110