Cleco LiveWire Intelligent Wrench (I-Wrench) Production Model Sales Presentation
Page 1 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco LiveWire I-Wrench Smart & Flexible.
The latest addition to the Cleco LiveWire wireless tool product line is the Intelligent Wrench, or I-Wrench I-Wrench is part of the PQA, or Process Quality Assurance, product offerings The model of this I-Wrench is known as the Production version
I-Wrench Page 2 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco LiveWire I-Wrench: Production Smart & Flexible.
I-Wrench is a production based, highly accurate torque & angle wrench: Can be used in applications where typical hand held DC electric tool capabilities are required I-Wrench is used with the Cleco mPro400 Global Controller via wireless communication (same as LiveWire Power Tools – Y series) Wireless formats supported are 802.11 a (5 GHz) and b & g (2.4 GHz) W-Fi Network Authentication available – same as LiveWire Power Tools Can be used simultaneously on same access points as LiveWire Power Tools Up to 16 Wi-Fi I-Wrenches connected to single GC Master Automatic wireless transfer of tightening results and traces (curves) to GC archive Configurable parameter setups thru GC menu Two initial strategies: Torque Control / Angle Monitoring and Angle Control / Torque Monitoring (with Yield and Yield plus Angle to be added in future)
Page 3 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco LiveWire I-Wrench: Production Smart & Flexible.
Applications targeted for the I-Wrench: Production version Difficult access or limited space applications Tube-nut (brake, hydraulic, fuel lines) Crowfoot (offset applications) Critical or complex tightening operations Torque Control with Angle Monitoring Angle Control with Torque Monitoring Yield Point (target 3Q13) Yield Point + Angle (target 3Q13) Hand tool applications with requirement for HIGH accuracy torque and angle tightening's
Page 4 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco LiveWire I-Wrench: Production Smart & Flexible.
Low production or pilot builds Efficient, portable production flexibility Applications requiring high torque without reaction Replacement of existing “mechanical” torque wrenches Adds angle capability to previous “torque-only” applications Allows for re-hit and cross thread detection Advanced error proofing for torque wrench applications LEDs and vibration notification for operator guidance Loosening Recognition (monitors unintended back-off) True angle control without fixturing (w/o operator influence) Multiple torque targets assigned to single wrench Production rework or repair processes Flexible back-up of power tools
Page 5 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Automatic Head Recognition Feature
Color Touch Screen Navigation Tq. & Angle Data VIN used Application/ P-Set Selected Event status update
Programmable Correctional Tq/Angle Factor for Special Head Attachments
Software
Customer Protocols Production Server Data Base
Integrated Bar Code Scanner
Operator Guidance through vibration notification
WLAN 2.4 & 5Ghz
Plant Network
Operate via mPro400 GC PC / HMI w/ mProRemote software
Page 6 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
Measurement of Angle of Rotation Independent from Temperature
Rechargeable Li-Ion battery
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
I-Wrench Technology One LiveWire I-Wrench can cover a full range of torques from 10% to 100% full capacity with up to 99 applications controlled from mPro400GC Communication Wireless Reporting of Results and Trace Data to mPro400GC Eliminates time wasted cradling wrench to upload data Direct communication with Cleco mPro400GC with Wi-Fi Communication with other plant floor data communication formats & 3rd party production management systems
Page 7 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Strain-gauge transducer with dual bridge High Accuracy measurement of torque values Makes wrench “non-length” dependent Gyro vs. accelerometer Calculates angle rotation based on speed instead of acceleration Provides more accurate angle reporting/control without being influenced by wrench tightening speed Accelerometer tends to lose data communication during moments of constant speed Temperature Compensation (gyro) Patent pending method of removing temperature influence in angle readings Constantly measuring temperature to determine offset No other torque wrench has this capability What is angle deviation due to temperature variation? Page 8 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Color Touch Screen Display Used in conjunction with mPro400GC Up to 16 Wi-Fi I-Wrenches per GC Parameter configurations and data / trace storage with mPro400GC Wi-Fi supported communications between I-Wrench and GC 802.11 a/b/g : 2.4 & 5 GHz Network Authentication support LiveWire Power Tools and I-Wrenches can communicate simultaneously on same Wi-Fi access points
Page 9 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Auto Head Recognition Chip supported head recognition Error proof process with correct head inserted for correct application selected (confirm) Application select with head (drive) 99 heads per I-Wrench on GC (each assigned with its own application) Torque & Angle Correction Factors (for special length heads) programmed in head memory I-Wrench can also use “non” auto recognition heads Programmable Torque & Angle Correction Factor defined in mPro400GC applications
Page 10 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Integrated Bar Code Scanner (optional) Traceability for vehicle production, repairs or audits User feedback on OK scan? I-Wrench also supports remote part ID entry from mPro400GC Fieldbus, open protocol, and manual keyboard entry from GC Application select from GC Traditional select methods through GC (fieldbus, barcode, open protocol) Application select with head (drive) Fractional Angle measurement For greater precision measurement and control
Supports Linking Groups (Job Process) w/mPro400GC
Page 11 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Robust torque beam design Design and materials not prone to abrasion / failure such as in carbon fiber designs No torque beam to body connection (eliminates “contact issues” in modular components, specifically between beam and body connections) Integrated Bend Effect correction Compensates for torque wrench “flexing” during tightening operation Eliminates this flexing of the wrench beam from being misapplied to joint angle movement Durability Integrated battery (protects battery from breakage) Integrated “Shock” Sensor – notifies operator when wrench experiences excessive impact Page 12 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production - Features Smart & Flexible.
Operator Guidance with Visual LEDs (5) and Vibration Alert LED progression display, buzzer and vibration alarm at target (3 different locations on wrench) Alerts operator when approaching and reaching tightening targets 20%, 40%, 60% 80%, 95% - (programmable from wrench) LED target (torque/angle) signal LED result (OK/NOK) notification No proprietary hardware for backup Uses standard USB drive for backup Supports multiple languages English, Italian, German, French, Portuguese, Spanish
Page 13 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production – Error Proofing Smart & Flexible.
Error Proofing High Accuracy measurement of torque (±0.5% of actual value between 20% to 100% and ±1.0% of actual value between 10% to 20%) High Accuracy measurement of angle w/ Gyro (±0.1% of actual value) LED progression display, buzzer and vibration alarm at target (3 different locations on wrench) LED target (torque / angle) signal LED result (OK/NOK) notification Auto Head process recognition (eliminates need for socket tray) Strain gauge (dual bridge) – non length dependent Error Proofs operator influences Gyro vs. accelerometer Integrated bar code scanner (1D) Interface with customer protocols – mPro400GC
Page 14 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production – Technical Data Smart & Flexible.
I-Wrench Accuracy +/- 0.5% deviation between 20% and 100% of torque capacity +/- 1% deviation between 10% and 20% of torque capacity +/- 0.1°angle display deviation Performance Internal Memory: 1 GB 20,000 results, 20,000 curves (traces), 1,000 applications 2.8” Touch Screen (easy & fast navigation) High Resolution Display 320 x 240 pixels, 65,535 colors Onboard Keyboard Optional Linear barcode reader (1D)
Page 15 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production – Technical Data Smart & Flexible.
Power Supply Li-Io Changeable Battery – 3.6v – 2700 mA Integrated battery 9 hr battery life 6 hrs to recharge battery by PC USB port 4 hrs to recharge battery using optional external battery charger or optional charging cradle Battery Charger Input Power: 100-240 VAC – 50/60Hz Output: 5.0 DV = 0.7DA
Page 16 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production – Dimensions Smart & Flexible.
* Listed weight w/o ratchet head
Page 17 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco I-Wrench: Production – Overview Smart & Flexible.
I-Wrench Cordless Productivity
Download data results and Traces/curves to GC
LiveWire I-Wrench is torque/angle wrench designed to be programmed by the current GC using 1.4 software One common platform for programming (mPro400GC) Easy to program (application setup like other Cleco DC hand tools) For every tightening program LiveWire I-Wrench saves the results and curves/traces directly to the mPro400GC (>10,000 per wrench at GC) High Torque Accuracy w/ dual bridge strain gauge (non length dependent) High Angle Accuracy with Gyroscope (w/ Temperature Compensation) Operator Guidance – Visual & Vibration Notification Color Display Screen (Touch) Wi-Fi connection to mPro400GC (supports 2.4 & 5 GHz) Connect up to 16 LiveWire tools to mPro400GC (I-Wrench and LW Power Tools) No extra hardware to unlock features Page 18 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Cleco LiveWire I-Wrench Smart & Flexible.
Today – Production version only Future 3 Intelligent Wrench models: Production
Today
Page 19 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
Quality
Future Launch
Analysis
Future Launch
www.apextoolgroup.com
Smart & Flexible.
Thank you for your attention. Apex Tool Group, LLC 2630 Superior Court Auburn Hills 48326
Page 20 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Smart & Flexible.
Appendix Optional Slides
Page 21 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Vision & Values Smart & Flexible.
Customers come first Integrity in all we do Continuous improvement Innovation for growth Best talent – one team
Page 22 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Company Overview Smart & Flexible. Auburn Hills, MI Brampton, Ontario Tamworth, UK York, PA
Telford, UK
Dayton, OH
Cortland, NY Springdale, AR
Lidkoping, SW Braunschweig, DE
Sparks, MD
Besigheim, DE
Monroe, NC Cullman, AL
Apex, NC
Garland, Texas Queretaro, MX Tlalnepantla, MX
Shandong, China
Westhausen, DE
Gastonia, NC
Ozoir, FRA
Yverdon, CH
Lexington, SC Sumter, SC
New Delhi, India
Shanghai, China Suzhou, China
Taichung, Taiwan Cali, Colombia
Sorocaba, Brazil
Page 23 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
~$1.6B USD Power & Hand Tools 8500 employees Major Automotive offices in China, US & Europe w/additional regional offices Execute projects directly w/OEMs or in cooperation with integrators Additional Sales/Support in other regions
Albury, AUS
www.apextoolgroup.com
Company Overview Smart & Flexible.
Apex Tool Group Management foundations in Danaher and Cooper Industries (2010) Industrial, commercial, and do-it-yourself customers Unparalleled selection of over 30 leading brands with over 100 years of tools experience: DGD, Cleco, Dotco, Apex, Recoules, Quackenbush and more Over $1.6B in annual sales
Over 8500 employees World’s largest tools company
Page 24 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
Brands Portfolio Smart & Flexible.
Page 25 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
www.apextoolgroup.com
History of ATG Business System Smart & Flexible.
Standard Business Tools
DBS/ABS Evolution
Lean
Lean
Manufacturing only
Manufacturing + Transactional
DBS Milestones
Lean + Growth
Level 1 PD Matrix
Top Level Improvement Priorities
Annual Breakthrough Objectives
Targets to Improve
GBT
3-5 Year Breakthrough Objectives
Jacob’s Production System
Resources l Primary Responsibility m Secondary Responsibility President
First use of Policy Deployment
TPI launched
Shingijutsu Production System
1950s
Growth + Lean + Leadership
Danaher Formed 1984
Page 26 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013
DPS launched
1988
DPS→DBS
1991
Revised Danaher Logo
Value Selling First Growth Tool
2001
Launch Growth Breakthroughs
First Innovation Awards
2005
2011+
www.apextoolgroup.com