Parts Manual • Betriebsanleitung 07/02 P1718E/EN
Socket Tray
960645 4 position 960646 8 position
A
M E
R I C
A S
P.O. Box 1410 Lexington, South Carolina 29071-1410
E
U R O P E
Postfach 30 D-73461 Westhausen, Germany
Socket Tray
Disclaimer: The information and data in this document has been prepared to the best of our ability. Nonetheless, differences between the information and the actual product cannot be excluded with absolute certainty. Apex Tool Group does not assume any liability for consequential errors and damages. We likewise do not assume liability for damages resulting from defective circuitry inside the devices supplied. Apex Tool Group reserves the right, to ammend, supplement or improve this document or the product without serving prior notice. Without the express approval of Apex Tool Group this document must not be reproduced in its entirity or in part by any means; it must not be converted to any type of natural or machine readable language or be saved on data storage media of electronic, mechanic, optical or other type.
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Table of Contents 1
Safety
1.1 1.2 1.3
Symbols ...................................................................................................................... 4 Safety information ....................................................................................................... 4 Intended use ............................................................................................................... 4
2
System Overview
5
2.1 2.1.1 2.1.2 2.2 2.2.1 2.2.2
General description ..................................................................................................... Service ........................................................................................................................ Transportation and storage ......................................................................................... Overview ..................................................................................................................... Dimensions ................................................................................................................. Physical dimensions and weight .................................................................................
5 7 7 7 7 7
3
Technical Data
8
3.1 3.2 3.3 3.4
General ....................................................................................................................... 8 Block diagram ............................................................................................................. 8 Code table ................................................................................................................... 9 Connector.................................................................................................................. 10
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1
Safety
1.1
Symbols
Caution!
1.2
This symbol indicates a potentially dangerous situation. If this instruction is not observed, the product, components or workpieces may be damaged.
Safety information The socket tray described in the operating manual are engineered, manufactured, certified and documented in accordance with relevant safety standards. As a result, the socket tray normally pose no danger with regard to damage to property or health, provided the handling and safety instructions described are observed.
1.3
Intended use The socket tray should only be used in conjunction with the TME-100 nutrunner control unit from Apex Tool Group. Unauthorized remodelling, repairs, and modifications are forbidden for safety and product liability reasons.
The socket tray is connected to the Inputs plug connector
18_tme.tif
Fig. 1-1
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2
System Overview
2.1
General description The socket tray has been designed for use with the TME-100 CT nutrunner control unit with hand-held nutsetter types 17/47/67. The socket tray is connected to the "I/O Inputs" plug connector on the TME-100 (side connector box) and is then ready for operation. (Description of the TME-100 in the Apex Tool Group operating manual PL12-1300) Removing a socket from the socket tray sends an enable signal (STV-Pin 8) to the TME-100 nutrunner control unit automatically, which binary encodes the related production group (STV-Pin 2,3,4). Important: The TME-100 nutrunner control unit can only be started if only one socket is removed. (otherwise there is no enable signal at the STV-Pin 8) •
•
•
The following applies to the TME-100 software up to version 1.2: -
The TME-100 "External application select1)" function is activated by the signals conveyed from the socket tray to the STV (pins 2,3,4 and 8).
-
The TME-100 input at Pin 6 has the function "External application select" and is activated by the signal "Ext. application select control" (STV-Pin 6) from the socket tray.
The following applies to TME-100 software version 1.3: -
The "External application select1)" function is activated by the software settings (enable in TME-100 system settings: "External application select" and "External tool enable" - see Fig. 2-1 ) and the signals that the socket tray sends to the STV (pins 2,3,4 and 8).
-
The TME-100 input at Pin 6 has no function.
The following applies to TME-100 software from version 1.4 onwards: -
The "External application select1)" function is activated by the software setting (enable in TME-100 system settings: "External application select" and "External tool enable" - see Fig. 2-1 ) and the signals that the socket tray sends to the STV (pins 2,3,4 and 8).
-
Important: The TME-100 input at Pin 6 has the function "Reject release". If this function is activated with the software setting ("Input I4"), the TME-100 nutrunner control unit remains blocked for all other rundowns that follow the first NOK rundown (Reject release signal is not present). In this case, the signal connection to Pin 6 of the socket tray connector must be interrupted. This should be achieved using an additional external Reject release switch.
1) Explanation for "external application select": Selection of different production groups with nutrunner parameters for the nutrunner control unit: Settings from nutrunner diagram, switch-off and limit value torques, speed specifications, etc.
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Socket Tray
System settings for the TME-100 nutrunner control unit / software version 1.3 onwards:
Enable for socket tray 960645/6
NOK locking enabled with "Input 14"
18_01en.bmp
Fig. 2-1 Caution!
Do not plug in the socket tray when the nutrunner control unit TME-100 is under operating voltage. The plastic inserts S970716 on the socket tray must be adapted to the respective application. The plastic inserts must be removed from the housing before being modified. The following drawings must be observed: Remove before handling
Example, socket SW24 Fig. 2-2
The socket tray can be configured with between 4 and 8 sockets, depending on the application. At positions that are not occupied, a threaded pin must be inserted in the plastic insert (S970716). The socket tray is supplied with threaded pins in all plastic inserts as standard.
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2.1.1 Caution!
2.1.2
Service In the event of repairs, the complete socket tray must be sent to Apex Tool Group. If the tableau is repaired independently, there is a danger that the TME-100 nutrunner control unit is operated incorrectly and that rundowns will be faulty as a result. If this is not complied with, the manufacturer is entitled to declare any warranty obligations as invalid. Transportation and storage •
Transport and store only in the original packaging
•
The packaging is recyclable
•
If the packaging is damaged, inspect the complete socket tray for visible damage. Inform the transporter or CPT, if necessary.
2.2
Overview
2.2.1
Dimensions Number of socket trays / application select:
2.2.2
Number of possible sockets
socket tray
Application select (product. group)
4
960645
1-4
8
960646
1-8
Physical dimensions and weight Housing Dimensions (l x b x h)
960645 (4 position)
960646 (8 position)
204 x 96 x 100 384 x 96 x 100
Weight incl. connecting cable
approx. 2.4 kg
approx. 3.5 kg
Color
RAL 2004
RAL 2004
Connecting cable, wired permanently Description / Type:
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Ident. No.
S952241
Length
10m
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Technical Data
3.1
General •
•
•
•
Temperature Storage temperature range
0° C to +75° C
Working temperature range
0° C to +45° C
Power supply with reverse-connection protection Nominal supply voltage
24 V
Power consumption 960645
approx. 250 mA (without output load)
Power consumption 960646
approx. 360 mA (without output load)
Electr. output circuit Output transistor:
open common-emmiter connector
Max. current load
125 mA
Degree of protection (DIN 40050) IP40 Warranty
3.2
12 months
Block diagram Circuit diagram socket tray 960645/ 960646
connector, 12 pol., fem
regulator
S o c k e t - I n i t i a t o r s
Logic
tool enable ready for operation LED
ext. application select
18_02en.eps
Fig. 3-1
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3.3
Code table Initiators
IN1
IN2
IN3
IN4
IN5
Output signals
IN6
IN7
IN8
D1
D2
D3
Application to TME-100 (product. group)
Tool enable
Pin 2 Pin 3 Pin 4 Pin 8 several INx are "On"
"1"
"1"
"1"
"0"
(several sockets removed)
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"On"
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"0"
"0"
"0"
"1"
1
"Off"
"On"
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"1"
"0"
"0"
"1"
2
"Off"
"Off"
"On"
"Off"
"Off"
"Off"
"Off"
"Off"
"0"
"1"
"0"
"1"
3
"Off"
"Off"
"Off"
"On"
"Off"
"Off"
"Off"
"Off"
"1"
"1"
"0"
"1"
4
"Off"
"Off"
"Off"
"Off"
"On"
"Off"
"Off"
"Off"
"0"
"0"
"1"
"1"
5
"Off"
"Off"
"Off"
"Off"
"Off"
"On"
"Off"
"Off"
"1"
"0"
"1"
"1"
6
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"On"
"Off"
"0"
"1"
"1"
"1"
7
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"Off"
"On"
"1"
"1"
"1"
"1"
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"On" => socket removed
"0" = low => 0V
"Off" => socket plugged in
"1" = high => +24V
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3.4
Connector Type Ident. No. Description 542892
12-pole connector, sleeve; Phoenix #1778085
939348
Housing, 12-pole Combicon, Phoenix 1783818 KGS-MSTB 2.5/12
939349
Identification card, Phoenix 0804280 Sk 5.08/2.8: 1-10
939350
Identification card, Phoenix 0804280 Sk 5.08/2.8: 11-20
Pin configuration Pin
Wire color
Input/Output
Signal description
1
Red
P
+V24
2
Brown
A
D1
3
Green
A
D2
4
Yellow
A
D3
White
A
Ext. application select (- refer to point 2.1 for this)
Gray
A
Tool enable (- refer to point 2.1 for this)
5 6 7 8 9
-
10
Blue
P
0V
11
Black
P
0V
12
10
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