Robot soldering head 4900
Subject to technical changes
09/04
Application/use (example)
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Soldering all contacts Automotive (3-shift operation)
Technical specifications:
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Bit soldering technique or resistance soldering technique Soldering head weight without solder roll: 3.4 kg Electric solder wire feeder with monitoring system Solder wire feeder control unit LVMS 4800 Soldering angle adjustment 40° to 100° Temperature range 150 °C to 450 °C Various accessories: robot quick acting closure, extractor system, etc. Robot soldering head as 3D model in Step or Sat file
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ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
The robot soldering head 4900 is a plant component, which has been designed for soldering multiple soldering points. It is possible to adapt the soldering head to the following assembly devices: -
Simple boom set-up Single or multiple-axis portal units Scara robot Buckling arm robot
Typical applications:
Scara robot
ABB robot IRB 140
Assembly workstation
Automatic soldering station
ELMOTEC Antriebstechnik AG CH-5314 Kleindรถttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
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Dimensional drawing – robot soldering head 4900:
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
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Assembly overview: Solder dispenser - Roll weight: max. 1 kg - Roll outer diameter: max. 75 mm - Roll inner diameter: min. 8 mm - Roll length: max. 80 mm
Soldering unit - 80 W standard iron with station - Quick-change system - Pneumatically depressurised in safe position
Sensor/actuator box - 4 inputs / 4 outputs - Status display overview - Interchangeable modular/bus system box Solder wire feeder - Solder wire diameter: 0.23 to 2 mm - Soft or hard solder - Speed: 2 to 95 mm/s - Feed length: max. 50 mm - Adjustable feed/retraction - Feed error compensation - Solder wire monitoring
Rotary unit - Used for solder tip cleaning - Rotation angle adjustment max. 100°
Valve battery - Standard component - Manual actuation of the cylinders
Connection data: •
Operating voltage:
•
Air supply:
24 VDC/1.5 A for solder wire feeder control unit 230 VAC/0.5 A for soldering station M5-sized connection thread 6 bar, purified, filtered compressed air
Scope of delivery – robot soldering head 4900: Carrier bracket with holders Solder wire feeder LVM 1490 Solder dispenser Soldering unit with soldering iron and station 230 VAC Rotary unit for soldering unit Sensor/ actuator box for parallel wiring Valve battery ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
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Solder wire feeder control unit LVMS 4800:
Dimensional drawing:
Technical specifications: • • • • • • • • • • • •
Feed length: Retraction length: Feed/retraction speed: Precision: Waiting time between feed/retraction: Programme memory: Feed error compensation: Operating voltage: Max. current consumption: Installation facility: Languages: Input/output signals: o Inputs:
o
Outputs:
0 - 200 mm 0 - 200 mm 2 - 95 mm/s 0,1 mm 0 – 10 s 30 (freely selectable) 0 – 50 mm 24 VDC +/-10% 1,5 A bracket or top hat rail German, English, French, Italian 24 VDC/100 mA per output Programme preselection via BCD code Start pulse Stop Programme preselection externally selected Feed cycle active Fault: No solder available Fault: Unable to feed solder
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
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Accessories – robot soldering head 4900: Our range of accessories is derived from the various applications of our customers. On the basis of almost 30 years’ experience, it is possible to say that virtually every soldering application has its speciality. For this reason, we have compiled a list of the various add-on modules for you. Needless to say, we can also customise – in Swiss quality – our robot soldering head for your specific application.
Quick-action chuck
Extractor unit Multipoint
Soldering unit > 80 W
Multipoint:
Using the Multipoint function it is possible to apply solder to two points without the robot soldering head moving. This is advantageous when working with broad soldering tips and soldering contacts in order to ensure that the solder flows better around the part to be soldered. This has the effect of reducing the soldering time, whilst enhancing the joint. Maximum multi-point travel at the feed tip of 15 mm. Function principle Soldering tip Soldering contact
Feed tip
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
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Quick-action chuck:
The robot soldering head can be adapted by means of an angle plate with various quick-action chucks. The illustration below depicts the system supplied by the company Schunk. In conjunction with the change-over system of the robot soldering head, an industrial robot becomes a true “all-round talent”. As a result, it is also possible to use the robot for various other assembly tasks.
Extractor unit:
For customers who do not have a central extraction system, our extractor unit provides the perfect solution. Thanks to the flexible suction pipe, it is possible to extract the soldering fumes directly at the soldering tip. As such, the waste-gases are extracted at the soldering tip and expelled into the atmosphere after first passing through a filter system. This minimises the soiling of the soldered components and, in doing so, increases the tool life.
Soldering unit > 80 W:
For broader soldering contacts, a more powerful soldering station and a soldering iron is used. Additionally, the soldering time and soldering quality is optimised when used in conjunction with the Multipoint.
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
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