180 mm
3mm
180 mm
JOY INDUSTRIAL CO., LTD JOYTECH USA OFFICE Tel : +1-714-458 5469 E-mail : henry@novatecusa.net KUN SHAN Tel : +86-512-5771 8988 Fax: +86-512-5771 9088 E-mail: joytech@pub.sz.jsinfo.net
250 mm
250 mm
SHEN ZHEN Tel : +86-755-2968 4800 Fax: +86-755-2968 4727 E-mail: szsales@joy-tech.com.tw TAIWAN HQ. Tel : +886-4-2566 8888. 2568 7146 Fax: +886-4-2567 5456. 2566 1185 E-mail: service@joy-tech.com.tw
2 0 1 1 J O Y T E C H C ATA L O G
2011
Small Change Big Difference
w w w. j o y - t e c h . c o m . t w
COMPANY INFORMATION
INDEX
www.joy-tech.com.tw
ROAD
PAGE
ROAD
TAIWAN HQ. Location: Base at the west of Taiwan, near by Taichung City. Area: 8,635 square meters
03 03 03
A171RCC F192 RCC F032RCC
ROAD DISC / TRACK 04 04 04 04
D341RCC D352RCC A165DSE A166DSE
ALLOY
Number of employee: 145 Production Capacity per Year: 1 million piece of hubs Products: High end Racing / MTB / BMX / Carbon Fiber Hub, Wheelset
05 05 05 05
A171DSE F192DSE 821 / 823 822 / 824
MTB DOWN HILL DH41-20
NEW
07
DISC ALLOY
SHEN ZHEN Location: Base at the North East of Hong Kong, in South-East of Mainland China. Area: 35,700 square meters Number of employee: 350 Production Capacity per Year: 25 million piece of hubs Products: Economic and Mid-Range Steel / Aluminium Hub / Racing / MTB / BMX / Hub Motor / Dynamo hub / Wheelset
D041RCC D142RCC D341RCC D342RCC D041DSE D142DSE D341DSE D342DSE D851SE D852SE D853SE D854SE D041-15 D142DSE-10
Location: Base at the West of Shanghai City, in North-East of Mainland China. Area: 17,204 square meters Number of employee: 350 Production Capacity per Year: 25 million piece of hubs
16 16 17 17 17 18 18
STEEL NON DISC 19 19 19 19
S01A / S01C S01B / S01D 431 / 433 432 / 434
BMX BMX ALLOY F036-14-9T-BI F036-14 F036-14-9T A075-14 / A075 A076-14 / A076 765 766 A03C-14 / A03C A03D-14 / A03D A01C-14 / A01C A01E-14 / A01E
NEW
21 21 21 22 22 23 23 24 24 24 24
BMX STEEL 25 25 25 25
S01E-14 / S01E S01F-14 / S01F S025-14 / S025 S026-14 / S026
CITY CITY ALLOY
DISC STEEL D073 D074
12 12
SINGLE SPEED DISC D236DSE-10T D236DSE D266SBT D266DSE
KUN SHAN
08 08 08 08 09 09 09 09 10 10 10 10 11 11
PAGE NEW 771DSE/773 NEW 772DSE/774 751DSE/753 752DSE/754 802DSE/802N/702DSE 751RCC 802RCC
13 13 13 13
DXR MDS5 F160-W R140-W
14 14 14
ALLOY NON DISC 731DSE / 733 732DSE / 734 801DSE / 801N / 701DSE
15 15 15
BF03SBT BR04SBT
31 31
DYNAMO / INNER 3 SPEED EDH-2 EDH-10 AG-D36 AG-D36-1
32 32 32 32-33
OTHERS OTHERS A215SB / A215SBT F216SBT 525F 525R
34 34 35 35
UNICYCLE / WHEEL CHAIR 521 527 551 554 QR205-13 BF03SB-L/R
36 36 36 36 37 37
DMM E-Bike Battery Specification EMH Specification CE Certificate
38-39 40 41 42-43
QUICK RELEASE 102F / 103R RLCA-F / RLCA-R QR224A-F / QR224A-R NEW QR230 / QR248
44 44 44 44
ACCESSORY 27 27 27 28 28 28
A053/A051 823A 511A 301A A084DT / A084 A153
CITY STEEL 29 29 29 29 29
301 511 414 211 / 211DT 416DT / 416
104-F / 105-R Rubber Seal Cassette Bodies
45 45 45
EXPLANATION & SPEC TABLE Explanation & Spec Table
46-49
FRONT EMH ASSEMBLY Step 1/2/3
50-51
POWER SENSOR ASSEMBLY Step 1/2/3
52-54
CABLES
COASTER BRAKE CT11 CT12 CT13
PAGE DRUM BRAKE
30 30 30
Cables
55
DISTRIBUTORS Distributors
56-57
SYMBOLS
Products: Economic and Mid -Range Steel/ Aluminium Hub / Racing / MTB / BMX / lnner 3 speed Hub / Dynamo Hub / Wheelset
COMPANY INFORMATION
TW TAIWAN HQ
SJ JOY SHENZHEN
KS JOY KUNSHAN
00 01
ROAD
www.joy-tech.com.tw
TW
FH A171RCC
Weight Hub Shell Spoke Holes Axle Rolling System
KS
145g Alloy 28, 32, 36 9mm Ball Bearings RCC
TW
Weight Hub Shell Spoke Holes Axle Rolling System
SJ
SJ
KS
395g Alloy 28, 32, 36 10mm Ball Bearings RCC
RH F192RCC
TW
ROAD ROAD
Weight Hub Shell Spoke Holes Axle Rolling System
467g Alloy 28, 32, 36 10mm Ball Bearings RCC
RH F032RCC
02 03
ROAD DISC / TRACK
ROAD
www.joy-tech.com.tw
FH D341RCC
D352RCC RH TW
Weight Hub Shell Spoke Holes Axle Rolling System
SJ
KS
215g Alloy 28, 32, 36 9mm Ball Bearings RCC
FH A165DSE
Weight Hub Shell Spoke Holes O.L.D F.T.F P.C.D Axle Rolling System
ROAD
A171DSE FH
TW
Weight Hub Shell Spoke Holes Axle Rolling System
452g Alloy 28, 32, 36 10mm Ball Bearings RCC
TW
Weight Hub Shell Spoke Holes Axle Rolling System
Weight 176g TW SJ KS Hub Shell Alloy Spoke Holes 32, 36 O.L.D 120mm F.T.F 62mm P.C.D 59mm Axle M10 Rolling System Ball Bearings Fix / Free, Fix / Fix Available, QR Type Available Sprocket: 13-18T Available
KS
145g Alloy 28, 32, 36 9mm Ball Bearings
SJ
Weight 137g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 823 for Nutted Type 180g
KS
SJ
TW
Weight Hub Shell Spoke Holes Axle Rolling System
821 FH
A166DSE RH 135g TW SJ KS Alloy 32, 36 100mm 70mm 62mm M9 Ball Bearings
SJ
RH F192DSE KS
391g Alloy 28, 32, 36 10mm Ball Bearings
RH 822 SJ
KS
Weight 467g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings RCC 824 for Nutted Type 287g
04 05
DOWN HILL
www.joy-tech.com.tw
NEW DH41-20 FH
MTB
MTB
Weight Hub Shell Spoke Holes O.L.D. F.T.F. P.C.D. Axle Rolling System
298g Alloy 32, 36 110mm 60.4mm 58mm 20mm Ball Bearings
TW
06 07
www.joy-tech.com.tw
DISC ALLOY
DISC ALLOY TW
SJ
KS
Weight Hub Shell Spoke Holes Axle Rolling System
289g Alloy 28, 32, 36 9mm Ball Bearings D041DSE FH
FH D041RCC
D341RCC FH Weight 251g (D341RCC) Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings RCC D041RCC 267g Disc flange same with D041DSE
TW
SJ
KS
TW
SJ
KS
Weight 484g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearing D142DSE-7 For 7 Speed
TW
SJ
D142DSE RH
KS
Weight Hub Shell Spoke Holes Axle Rolling System
267g Alloy 28, 32, 36 9mm Ball Bearings D341DSE FH
TW
RH D142RCC
Weight 452g (D342RCC) Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings RCC D142RCC 468g Disc flange same with D142DSE
MTB
SJ
KS
D342RCC RH TW
SJ
KS
Weight Hub Shell Spoke Holes Axle Rolling System
454g Alloy 28, 32, 36 10mm Ball Bearings D342DSE RH
08 09
www.joy-tech.com.tw
DISC ALLOY
DISC ALLOY
MTB FH D851SE
D853SE FH Weight 219g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings D853SE for 3/8” Nutted Type 259g
SJ
KS
DISC ALLOY TW
Weight 256g Hub Shell Alloy Spoke Holes 32, 36 Axle 15mm Rolling System Ball Bearings D041-15 FH
TW
RH D852SE
D854SE RH Weight 281g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings D854SE for 3/8” Nutted Type 319g
MTB
SJ
KS
Weight Hub Shell Spoke Holes Axle Rolling System
454g Alloy 32, 36 10mm Thru Ball Bearings D142DSE-10 RH
10 11
www.joy-tech.com.tw
SINGLE SPEED DISC
DISC STEEL
Drive Unit D073 FH Weight 412g Hub Shell Steel Spoke Holes 28, 32, 36, 48 Axle 3/8” Rolling System Ball Bearings D071 for QR Type 369g
KS
Weight 516g TW Hub Shell Alloy Spoke Holes 32, 36 Axle M10 Gear Drive Unit Rolling System Ball Bearings D236DSE-11T for 11Teeth
D074 RH Weight 440g Hub Shell Steel Spoke Holes 28, 32, 36, 48 Axle 3/8” Rolling System Ball Bearings D072 for QR Type 407g
MTB
KS
D236DSE-10T RH
D266SBT RH Weight Hub Shell Spoke Holes Axle Thread Rolling System
TW
326g Alloy 32, 36 M10 M30 or 1.37” Sealed Bearings
RH D236DSE
Weight Hub Shell Spoke Holes Axle Gear Rolling System
Cassette 520g TW Alloy 32, 36 M10 Cassette Ball Bearings
RH D266DSE
Weight Hub Shell Spoke Holes Axle Thread Rolling System
TW
337g Alloy 32, 36 3/8” or M10 1.37” Ball Bearings
12 13
www.joy-tech.com.tw
DXR
ALLOY NON DISC
DISC ROTOR
Weight 151g Material Stainless Steel 1CR13 Diameter 160mm F160-W
MTB
SJ TW
SJ
KS
Weight 153g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 733 for Nutted Type 196g
MDS5
MDS5
Weight 180g SJ Material Alloy Disc Rotor 140, 160, 180mm Mechanical Caliper
731DSE FH TW
SJ
KS
Weight 268g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 734 for Nutted Type 299g 732DSE RH TW
R140-W Weight 111g SJ Material Stainless Steel 1CR13 Diameter 140mm
MTB
DXR
SJ
KS
Weight 413g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 801N for Nutted Type 419g 701DSE for 7 Speed 386g 801DSE RH 14 15
www.joy-tech.com.tw
ALLOY NON DISC
ALLOY NON DISC TW
SJ
KS
Weight 153g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 753 for Nutted Type 196g
751DSE FH
TW SJ
Weight 268g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 754 for Nutted Type 299g
752DSE RH
771DSE FH
TW
NEW
MTB
SJ
KS
Weight 391g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 802N for Nutted Type 424g 702DSE for 7 Speed 384g
Weight 267g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 774 for Nutted Type
772DSE RH
KS
NEW
Weight 145g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 773 for Nutted Type
SJ
SJ
802DSE RH
16 17
www.joy-tech.com.tw
MTB NON DISC STEEL
ALLOY NON DISC
TW
SJ
KS
146g Alloy 28, 32, 36 9mm Ball Bearings RCC
TW
SJ
KS
Weight 191g Hub Shell Steel Spoke Holes 28, 36 Axle 9mm Rolling System Ball Bearings S01C for Nutted Type 234g
SJ
MTB
403g Alloy 28, 32, 36 10mm Ball Bearings RCC
Weight 190g Hub Shell Steel Spoke Holes 24, 28, 32, 36 Axle 9mm Rolling System Ball Bearings 433 for Nutted Type 233g
SJ
KS
RH S01B
Weight 337g Hub Shell Steel Spoke Holes 28, 36 Axle 10mm Rolling System Ball Bearings S01D for Nutted Type 370g *Axle: 10x130x140 available
KS
431 FH
RH 802RCC
Weight Hub Shell Spoke Holes Axle Rolling System
KS
S01A FH
FH 751RCC
Weight Hub Shell Spoke Holes Axle Rolling System
SJ
SJ
KS
RH 432
Weight 334g Hub Shell Steel Spoke Holes 24, 28, 32, 36 Axle 10mm Rolling System Ball Bearings 434 for Nutted Type 367g *Axle: 10x130x140 available 18 19
BMX ALLOY
www.joy-tech.com.tw
TW
Weight 589g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 59mm P.C.D. 58mm Axle M14 Rolling System Ball Bearings BOLT IN TYPE NEW F036-14-9T-BI RH
TW SJ KS Weight 585g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 59mm P.C.D. 58mm Axle M14 Hollow Rolling System Ball Bearings Gear Cassette F036-14H for M14 Hollow Axle 564g F036DSE for 10mm Axle 512g *L.S.D. Available
F036-14 RH
BMX BMX
TW SJ KS Weight 590g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 59mm P.C.D. 58mm Axle M14 Rolling System Ball Bearings Gear Drive Unit 9~11T F036-14-11T for 11Teeth *Hollow Axle available
F036-14-9T RH
20 21
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BMX ALLOY
BMX ALLOY
A075-14 FH Weight 453g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 72mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings A075 for 3/8” Axle
TW
SJ
KS
TW
SJ
KS
Weight 249g Hub Shell Alloy Spoke Holes 32, 36 O.L.D. 100mm F.T.F. 72mm P.C.D. 41mm Axle 3/8” Rolling System Ball Bearings
A076-14 RH Weight 465g TW SJ KS Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 58mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 A076 for 3/8” Axle *L.S.D./ Flip-Flop available
BMX
FH 765
RH 766 TW SJ KS Weight 318g Hub Shell Alloy Spoke Holes 32, 36 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 45mm Axle 3/8” Rolling System Ball Bearings Thread 1.37”
22 23
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BMX ALLOY FH A03C-14 SJ
A03C-14 FH A03D-14 RH
KS
FH A01C-14
A01C-14 FH A01E-14 RH
BMX
SJ
RH A03D-14 SJ
Weight 425g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 70mm P.C.D. 54mm Axle M14 Rolling System Ball Bearings A03C for 3/8” Axle
TW
BMX STEEL
KS
Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 71mm P.C.D. 62mm Axle M14 Rolling System Ball Bearings A01C for 3/8” Axle 268g
KS
Weight 461g Hub Shell Alloy Spoke Holes 36,48 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 54mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 A03D for 3/8” Axle *L.S.D. / Flip-Flop available
S01E-14 FH Weight 492g SJ KS Hub Shell Steel Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 54mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings S01E for 3/8” Axle
RH S01F-14
Weight 543g SJ KS Hub Shell Steel Spoke Holes 36,48 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 S01F for 3/8” Axle *L.S.D. / Flip-Flop available
RH A01E-14 TW
SJ
KS
Hub Shell Alloy Spoke Holes 36,48 O.L.D. 110,112mm F.T.F. 60mm P.C.D. 62mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 A01E for 3/8” Axle 308g *L.S.D. / Flip-Flop available
S025-14 FH Weight 545g SJ KS Hub Shell Steel Spoke Holes 48, 68 O.L.D. 100mm F.T.F. 40mm P.C.D. 61mm Axle M14 Rolling System Ball Bearings S025 for 3/8” Axle
RH S026-14
Weight 566g SJ KS Hub Shell Steel Spoke Holes 48, 68 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 61mm Axle M14 Rolling System Ball Bearings Thread 1.37” S026 for 3/8” Axle 24 25
CITY ALLOY
www.joy-tech.com.tw
SJ
Weight 175g Hub Shell Alloy Spoke Holes 28 O.L.D. 68mm Axle 3/8” Rolling System Ball Bearings A051 for QR Type A053 FH
SJ
KS
Weight 179g Hub Shell Alloy Spoke Holes 20, 28, 36 O.L.D. 93mm Axle 5/16” or 3/8” Rolling System Ball Bearings
823A FH
SJ
CITY
KS
Weight 394g Hub Shell Alloy Spoke Holes 36 O.L.D. 114mm Axle 3/8” Rolling System Ball Bearings Sprocket 11T, 12T Left Side Thread for Drop Brake 511A RH
CITY
26 27
www.joy-tech.com.tw
CITY ALLOY
CITY STEEL KS
Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System
148g Alloy 20, 28, 36 95mm 3/8” or 5/16” Ball Bearings
FH 301A
301 FH Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System
SJ KS 232g Steel 16, 20, 28, 36 93 or 100mm 3/8” or 5/16” Ball Bearings
RH 511 SJ KS Weight 510g Hub Shell Steel Spoke Holes 28, 36 O.L.D. 114mm Axle 3/8” Rolling System Ball Bearings Sprocket 11T, 14T, 16T Left Side Thread for Drop Brake
KS
Weight 272g Hub Shell Alloy Spoke Holes 20, 28, 36 O.L.D. 126 or 130mm Axle 3/8” Rolling System Ball Bearings Left Side Thread for Drop Brake A084 w/o Left Side Thread
KS
FH A153
CITY
414 FH Weight 445g SJ KS Hub Shell Steel Spoke Holes 16, 20, 28, 36 O.L.D. 130 or 135mm Axle 3/8” Rolling System Ball Bearings 211DT w/Left Side Thread for Drop Brake
RH A084DT
Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System
Weight 319g SJ KS Hub Shell Steel Spoke Holes 28, 36 O.L.D. 100mm Axle 3/8” Rolling System Ball Bearings
148g Alloy 20, 28, 36 94mm 3/8” or 5/16” Ball Bearings
211 RH SJ KS Weight 405g Hub Shell Steel Spoke Holes 16, 20, 28, 36 O.L.D. 110 or 112mm Axle 3/8” Rolling System Ball Bearings Left Side Thread for Drop Brake 416 w/o Left Side Thread
416DT RH 28 29
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DRUM BRAKE
COASTER BRAKE SJ
Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System Sprocket Heavy Duty
SJ
KS
725g Steel 28, 36 109mm 3/8” Ball Bearings 14T, 16T, 18T, 20T
Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System
810g Alloy 36 100mm 3/8” Sealed Bearings
BF03SBT FH
RH CT11
SJ
Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System Sprocket Heavy Duty
KS
732g Steel 16, 20 109mm 3/8” Ball Bearings 14T, 16T, 18T, 20T
RH CT12
SJ SJ
Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System
880g Alloy 36 130mm 3/8” Sealed Bearings
BR04SBT RH
SJ
KS
Weight 699g Hub Shell Steel Spoke Holes 3 O.L.D. 109mm Axle 3/8” Rolling System Ball Bearings Sprocket 14T, 16T, 18T, 20T For Plastic Wheel
RH CT13
CITY
30 31
DYNAMO / INNER 3 SPEED
INNER 3 SPE ED DISC HUB
www.joy-tech.com.tw
Inner 3 Speed Disc Hub Advantages: Very Light Weight ... 800g only High Quality and Durability
Charger
EDH-2 FH
Weight 784g SJ Hub Shell Alloy Spoke Holes 36 O.L.D. 100mm Axle 3/8” Rolling System Ball Bearings Output 6V - 3W 6V - 2.4W is for EDH-3 / 6V-1.5W is for EDH-5 *6V-1.5W can be used to charge Cell Phone QR Type Available K-NO.596
FH EDH-10
Shifter, Pin Shifter and Cable Including Patented Design Reasonable Price Short Lead Time
AG-D36-1 RH
Pin Shifter
Pin Shifter
Shifter
Shifter
AG-D36 RH Weight 757g SJ Hub Shell Alloy Spoke Holes 36 O.L.D. 114, 120, 127mm Axle M10 Rolling System Ball Bearings Cable, Shifter, Pin Shifter Included
CITY
Designed to use Disc Brake
Weight 714g KS Hub Shell Alloy Spoke Holes 36 O.L.D. 93mm Axle 5/16” Rolling System Ball Bearings Output 6V - 2.4W QR Type Available
RH AG-D36-1
Weight 800g KS Hub Shell Alloy Spoke Holes 36 O.L.D. 114, 120, 127mm Axle M10 Rolling System Ball Bearings Cable, Shifter, Pin Shifter Included 32 33
www.joy-tech.com.tw
OTHERS
OTHERS
525F FH
A215SB FH Weight 138g Hub Shell Alloy Spoke Holes 20, 24, 28 O.L.D. 74mm Axle 9mm Rolling System Sealed Bearings A215SBT for Nutted Type 165g
KS
Weight 154g Hub Shell Alloy O.L.D. 83mm Axle 3/8” or 5/16” Rolling System Ball Bearings For Plastic Wheel
525R RH
F216SBT RH Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System Sprocket
OTHERS
312g Alloy 20 80mm 3/8” Sealed Bearings 10T
KS
KS
Weight 322g Hub Shell Alloy O.L.D. 114mm Axle 3/8” or 5/16” Rolling System Ball Bearings For Plastic Wheel
KS
34 35
UNICYCLE / WHEEL CHAIR
WHEEL CHAIR
www.joy-tech.com.tw
521 FH Weight Hub Shell Spoke Holes O.L.D. P.C.D. F.T.F. Axle Bearings For Unicycle
419g SJ KS Steel 36, 48 105mm 56mm 63.7mm 3/8”x117x160mm NO
551 FH Hub Shell Spoke Holes O.L.D. P.C.D. F.T.F. Axle Rolling System
Alloy SJ KS 28, 32, 36 45mm 42mm 57mm 10mm Sealed Bearings
UNICYCLE / WHEEL CHAIR
527 Weight 72g SJ KS Hub Shell Alloy Spoke Holes 36 P.C.D. 42mm F.T.F. 72mm Axle 1/ 2” Hub Shell for Wheelchair
QR205-13 Weight Length Diameter Material
114g 130mm 12mm Steel
KS
LEFT RIGHT BF03SB-L/R
Weight 600g KS Hub Shell Alloy Spoke Holes 36 Length of Hub 77mm Rolling System Sealed Bearings Drum Brake for Wheelchair
RH 554 SJ
KS
Sealed Bearings
36 37
www.joy-tech.com.tw
DMM
DMM
Electronic Controller
Option: Grip Accelerator
Brake Lever Assy
Battery Power Indicator
E-Bike Par ts DC24V/36V/48V 150W~500W
NEW UPGRADED
Lithium-Manganese Battery
Front EMH FH
24V/180W 36V/250W 36V/300W
36V / 10Ah 24V / 10Ah
UPGRADED
Charger
Drum Brake Hub FH
24V/36V
12G/13G
UPGRADED Rear EMH
Dynamo Hub FH
RH
DMM
24V/180W 36V/250W 36V/300W
Assisted Power Sensor
Dyn aM otor Module
6V/3W/2.4W/1.5W UPGRADED 38 39
www.joy-tech.com.tw
BATTERY SPECIFICATION
EMH SPECIFICATION 180W/250W/300W/24V/36V EMH
JOY-TECH 36 V RAC KS ST YLISH BATTERY
RH
36JOY02 Model
36JOY02
Rated voltage (V)
36V
Capacity (A/H)
9
Charge voltage (V)
42
Discharge cut-off voltage (V)
31.5
Biggest discharge continuously
2C(20A)
Work temperature
Charge Discharge
FH
EMH
-10~45 -20~60
The biggest electric current limit (A) Weight (Kg)
16 2.2
Unit Size (MM)
363.35(L) X 150.1(W) X 52.25(H)
ELECTRICITY INDICATOR
250JOY02 (250W) Rear Motor
300JOY01 (300W) Front Motor
300JOY02 (300W) Rear Motor
36
36
36
36
8
8
8
8
230
230
275
275
79
79
76
76
Advantages: Power indicator Speed indicator Distance indicator Time indicator Light switch indicator Rated power switch indicator Self inspection
NEW
JY-DSA362 Model
DMM
250JOY01 (250W) Front Motor
JY-DS-1024 JY-DS-1036 JY-DS-1048
Rated voltage (V)
24V
36V
48V
Display pattern
LCD
LCD
LCD
Mileage display
V
V
V
Electricity display
V
V
V
Speed display
V
V
V
Owe voltage display Unit Size (MM)
V
V V 65(L)X43(W)X155(H)
40 41
www.joy-tech.com.tw
CERTIFICATE OF CONFORMITY The product CE certificate of conformity
CERTIFICATE OF CONFORMITY The product CE certificate of conformity FH
RH
Assisted Power Sensor
FH
DMM
Dynamo Hub
EMH
Electronic Controller 42 43
QUICK REL EAS E
ACCESSORY
www.joy-tech.com.tw
F 102F
R 103R
KS
SJ
Lever-Nut Steel-Steel Axle Cr-Mo Front Quick Release
F RLCA-F
TW
KS
SJ
KS
Axle 9x108mm Material Steel Front QR Axle Set
Lever-Nut Steel-Steel Axle Cr-Mo Rear Quick Release
TW
SJ
KS
F QR224A-F
KS
COLOR RUBBER SEALS
TW
Lever-Nut Alloy-Plastic Axle Cr-Mo Front Quick Release
SJ
Axle - Road 10x140mm Axle - MTB 10x145mm Material Steel Rear QR Axle Set
R RLCA-R
TW
(QR224S-F)
R 105
AXLE SET
SJ
F 104
SJ
KS
Yellow
Pink
Blue (1)
Blue (2)
Green (1)
Lever-Nut Alloy-Plastic Axle Cr-Mo Rear Quick Release
Green (2)
CASSETTE BODIES
R QR224A-R
TW
TW
Lever-Nut Steel-Alloy Axle Cr-Mo Front Quick Release Lever-Nut Steel-Steel
Lever-Nut Steel-Alloy Axle Cr-Mo Rear Quick Release Steel-Steel (QR224S-R) Lever-Nut
RCC / SMN8/9 Material CrMo MTB / ROAD
RCC / CAMPY Material CrMo ROAD
DSE / SMN8/9 Material CrMo MTB / ROAD
BMX Material CrMo
QR 230 EXPLANATION 2
QR230
QR248 2 1
1
1
2
3
NEW TW
KS
1. Put wheels with QR to fork, do not use Adjuster Nut and End Nut now. 2. Put and adjust Adjuster Knob and End Nut to open and lock the QR easy. No need to loolse QR end nut to remove wheel.
Lever-Nut Alloy-Plastic Axle Cr-Mo F/R Quick Release
QUICK RELEASE
Lever-Nut TI-Alloy Axle Cr-Mo F/R Quick Release
3. To release wheels you need to use Pull Washer only. Now you can easy release and take out wheel anytime
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EXPL ANA TION
SPEC TABLE
SB, SBT, GCC, RCC, DSE DSS, SE, X* systems
751SB
DH41-20 298g Alloy Alloy 20 110 32,36 14G 58 60.4 6 QR 6Bolt -
Sealed bearing Outer Alloy side cap High End Sealed bearing type Smooth rotation and long durability Non Threaded axle Sealed bearing Outer rubber seal
7 51SBT
Sealed bearing type Smooth rotation and long durability CrMo Threaded axle
D041-15 256g Alloy Alloy 15 100 32,36 14G 58/49 53.4 6 QR 6Bolt -
Outer steel CP finishing dustproof cap Rubber seal High end ball bearing hubs Very smooth rotation and durability GCC design similar to sealed bearing level 7 51GCC
Extra hard steel cone, high polished friction area Extra roundness high grade steel balls Extra hard steel cup, high polished friction area GCC = Ground Cup & Cone Outer steel CP finishing dustproof cap Rubber seal Hi level of loose balls hubs Smooth rotation and long durability CrMo Threaded axle
7 51RCC
Special hard steel cone, super polished friction area Special hard steel balls, with perfect round profile Special hard steel cup, perfect polished friction area RCC = Rollground Cuo & Cone Outer rubber seal lnner rubber seal
751DSE
2
2
2
Double sealed version of loose balls type Used basic material for cap. Cone and balls Threaded axle 52
Outer rubber seal Cone with inner steel cap
751DSS
Double sealed version of loose balls type Used basic material for cap. Cone and balls Threaded axle lnner rubber seal
751SE
771DSE 145g
Single sealed version of loose balls type Used basic material for cap. Cone and balls Threaded axle Cone with inner steel cap
751
Basic version of loose balls type Used basic material for cap. Cone and balls Threaded axle *X...HubNo. Without Code Extension (hub: 751)
EXPLAN ATI ON
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SPEC TABLE
SPEC TABLE
772DSE 267g
A165DSE 135g Alloy Steel 9 100 140 32,36 14G 62 70 Nutted -
EDH-3 746g Alloy Steel
EDH-5 746g Alloy Steel
6V,2.4W
6V,1.5W
-
A166DSE 176g Alloy Steel Single Freewheel 10 120 170 32,36 14G 59 62 Nutted -
SPEC TABLE
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FRONT EMH ASSEMBLY Assembly notes: All the instructions are based on the circumstance that the bicycle is upended. The following tools should be prepared before assembly. 2X 19mm open end wrench, B.B. tool for your type B.B., crank arm remover, tube of quick dry epoxy glue and 1 set hex wrenches
FRONT EMH ASSEMBLY Front EMH assembly Step 2 Install the safety washer onto the axle first, and then the flange nut. Repeat process on other side. Tighten the two flange nuts with two 19MM open end wrenches.
Front EMH wheel Please make sure to tighten both flange nuts simultaneously, making sure that the wheel stays centered in the fork .
Preparations for Front EMH Assembly
Safety washer
Flange nut
Axle cap
19mm open end wrench
Front EMH assembly Step 1
Please make sure that the front EMH direction is right, i.e. the arrow is headed out towards the rear wheel. When bike is inverted. Please be sure the front wheel EMH is properly mounted or serious body injury could result.
Please assemble as the photos show, to avoid wheelset slipping off, or other possible safety problems.
Front EMH assembly Step 3
Make sure the flat sides of the axle are parallel to drop outs of the front fork, and then push the wheel down to the bottom.
Press the axle plastic covers on the flange nuts until the flange nuts are totally covered, to protect the axle from possible impact, and to protect the user or rider from possible injury.
Make sure that the cable is above the gap of the front fork.
Re-check the above mentioned three steps and ensure they are done correctly.
Warning, during the installment of the front wheel, do not pinch the power cable in between the front fork and the axle.
Congratulations! You have finished the front EMH assembly.
Make sure your cable is just like the photos are shown, to avoid any possibility of damaging cables.
FRONT EMH ASSEMBLY
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POWER SENSOR ASSEMBLY
POWER SENSOR ASSEMBLY
Preparations for Assisted Power Sensor Assembly
The sensor
Sen
so
te r pla
Se n
rin sor
g
Bo t t
om
ket brac
( BB
Assisted Power Sensor Assembly Step 1
)
ASSEMBLY NOTES: The following components and tools should be prepared before assembling.
The sensor
The sensor
Firstly, put the sensor ring to the bottom bracket. Please pay attention that the sensor should be out side.
Please take care while assembling.
Lock the sensor ring to the axle by hand.
You will also need a B.B. tool for you type B.B. and a crank arm remover
Then tighten the bottom bracket with the proper B.B. tool to avoid the slipping off or the other safety problem. While tightening, please be careful and keep the wrench away from the sensor.
Assisted Power Sensor Assembly Step 2 14mm spanner
Lock nut
Glue
All the instructions are based on the circumstance that the bicycle is upended. The assisted power sensor is located on the drive side behind the crank arm.
Put the sensor plate to the bottom bracket. Please pay attention to arrow direction which should be headed out towards the rear wheel. Improper assembly may cause safety problems or improper function. Press the plate onto the end of the bottom bracket spindle. Please pay attention: between the sensor and the plate there should be 1mm gap When the plate is properly installed.
The power sensor will be assembled here!
POWER SENSOR ASSEMBLY
Glue the interface between the bottom bracket spindle and the plate to fix them in place(see picture 3). 52 53
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POWER SENSOR ASSEMBLY
CABLES
Assisted Power Sensor Assembly Step 3
Cables The controller has 5 connectors. Please pay attention to the cable color: Pink & orange → (1) lever brake White & orange → (2) the other lever brake (the brake lever connections are interchangeable right to left) Purple & black & orange → (3) power indicator Yellow & red & orange → (4) assisted power sensor Green & blue & orange → (5) the grip accelerator Please make sure both connectors are aligned and plugged in firmly in order to keep the probes in complete and effective contact. Make sure the above steps are followed correctly. Not doing so could result in damage to the DMM or unsafe riding conditions.
Wait until the glue is fully dry out (the time depends on which type of glue is used), assemble the crank arm to the bottom bracket. Warning, when installing the crank arm do not damage or knock the sensor plate out of alignment.
Assisted Power Sensor Assembly Step 4
Cables (Controller & Battery)
Lock the nut by hand.
Please pay attention to the following: Align the connectors and press firmly together.
Then tighten it with the 14mm spanner. Please pay attention: if the nut is not tightened, it could cause serious safety problem.
Make sure to connect the red (positive electrode) to red and black (negative electrode) to black.
Press the water-proof cover to the hole of free wheel.
Wrong connection may cause short circuit and damage the unit!
Re-check the above mentioned three steps and ensure they are done correctly.
Reconnect the brake cables and adjust brakes properly failure to do so could result in serious body injury!
Congratulations! You have finished the Assisted power sensor assembly.
Congratulations! You have completed the EMH installation. ENJOY THE RIDE!
POWER SENSOR ASSEMBLY
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DISTRIBUTORS
DISTRIBUTORS CZECH REP
Exclusive
DEMA Senica.a.s. Dlha 248, 905 01 Senica, Slovakia TEL: +421-34-6945 240 FAX:+421-34-6945 102 E-mail: sport@dema:sk HOMEPAGE: www.dema.sk
GERMANY
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MESSINGSCHLAGER GmbH & CO.KG HASSBERGSTRASSE 45,D 96148 BAUNACH,GERMANY TEL: +49-9544 944 45 FAX:+49-9544 944 440 E-mail: info@messingschlager.com HOMEPAGE: www.novatec.messingschlager.com
HOLLAND
Exclusive
MESSINGSHLAGER GmbH & Co. KG HASSBERGSTRASSE 45,D 96148 BAUNACH,GERMANY TEL: +49-9544 944 45 FAX:+49-9544 944 440 E-mail: info@messingschlager.com HOMEPAGE: www.novatec.messingschlager.com
HUNGARY
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NEUZER KFT H-2500 ESZTERGOM,EOTVOS U.48,HUNGARY TEL: +36-33-500 580 FAX:+36-33-411 116 E-mail: neuzer.info@neuzer-bike.hu HOMEPAGE: www.neuzer-bike.hu
ITALY
Exclusive
EBER S.L. VIA CONCORDIA 2,20090 ASSAGO (ML)-MILANO,ITALY TEL: +39-2-488 2301 FAX:+39-2-4570 6331 E-mail: ebersel@eber.191.it
DISTRIBUTORS
POLAND
Exclusive
SPEEDER UL.POLNA 5, 62-095 MUROWANA GOSLINA,POLAND TEL: +48-61 812 2051 FAX:+48-61 811 3034 E-mail: biuro@speeder.com.pl HOMEPAGE: www.speeder.com.pl
MALAYSIA HUAN SCHEN Sdn.Bhd No.53,jalan SG 8/7,Taman Sri Gombak,Batu Caves, 68100 Selangor Darul Ehsan, Malaysa TEL: +60-3-6185 7216 FAX:+60-3-6185 7319 E-mail: huanschen@pd.jaring.my HOMEPAGE: www.huanschen-rockbike.com.my
SLOVAKIA
Exclusive
DEMA Senica. a.s. Dlha 248, 950 01 Senica, SLOVAKIA TEL: +421-34-6945 240 fax:+421-34-6945 102 E-mail: sport@dema.sk HOMEPAGE: www.dema.sk
SPAIN+ ANDORA RACING COMPONETS. s.l.u. C/Tomillo.Nave 11, 28440 Guadarrama-MADRID,SPAIN TEL: +34-91-854 2364 FAX:+34-91-854 8288 E-mail:info@racingcomponents.net HOMEPAGE: www.racingcomponents.net
UKRAINE
Exclusive
SPORTSYSTEMS 25 Klymenko st, POB 32,KYIV 03110,UKRAINE TEL: +380-44-245 5795 E-mail: vtkhoryk@sportsys.com.ua
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