Catalog Joytech 2011

Page 1

180 mm

3mm

180 mm

JOY INDUSTRIAL CO., LTD JOYTECH USA OFFICE Tel : +1-714-458 5469 E-mail : henry@novatecusa.net KUN SHAN Tel : +86-512-5771 8988 Fax: +86-512-5771 9088 E-mail: joytech@pub.sz.jsinfo.net

250 mm

250 mm

SHEN ZHEN Tel : +86-755-2968 4800 Fax: +86-755-2968 4727 E-mail: szsales@joy-tech.com.tw TAIWAN HQ. Tel : +886-4-2566 8888. 2568 7146 Fax: +886-4-2567 5456. 2566 1185 E-mail: service@joy-tech.com.tw

2 0 1 1 J O Y T E C H C ATA L O G

2011

Small Change Big Difference

w w w. j o y - t e c h . c o m . t w


COMPANY INFORMATION

INDEX

www.joy-tech.com.tw

ROAD

PAGE

ROAD

TAIWAN HQ. Location: Base at the west of Taiwan, near by Taichung City. Area: 8,635 square meters

03 03 03

A171RCC F192 RCC F032RCC

ROAD DISC / TRACK 04 04 04 04

D341RCC D352RCC A165DSE A166DSE

ALLOY

Number of employee: 145 Production Capacity per Year: 1 million piece of hubs Products: High end Racing / MTB / BMX / Carbon Fiber Hub, Wheelset

05 05 05 05

A171DSE F192DSE 821 / 823 822 / 824

MTB DOWN HILL DH41-20

NEW

07

DISC ALLOY

SHEN ZHEN Location: Base at the North East of Hong Kong, in South-East of Mainland China. Area: 35,700 square meters Number of employee: 350 Production Capacity per Year: 25 million piece of hubs Products: Economic and Mid-Range Steel / Aluminium Hub / Racing / MTB / BMX / Hub Motor / Dynamo hub / Wheelset

D041RCC D142RCC D341RCC D342RCC D041DSE D142DSE D341DSE D342DSE D851SE D852SE D853SE D854SE D041-15 D142DSE-10

Location: Base at the West of Shanghai City, in North-East of Mainland China. Area: 17,204 square meters Number of employee: 350 Production Capacity per Year: 25 million piece of hubs

16 16 17 17 17 18 18

STEEL NON DISC 19 19 19 19

S01A / S01C S01B / S01D 431 / 433 432 / 434

BMX BMX ALLOY F036-14-9T-BI F036-14 F036-14-9T A075-14 / A075 A076-14 / A076 765 766 A03C-14 / A03C A03D-14 / A03D A01C-14 / A01C A01E-14 / A01E

NEW

21 21 21 22 22 23 23 24 24 24 24

BMX STEEL 25 25 25 25

S01E-14 / S01E S01F-14 / S01F S025-14 / S025 S026-14 / S026

CITY CITY ALLOY

DISC STEEL D073 D074

12 12

SINGLE SPEED DISC D236DSE-10T D236DSE D266SBT D266DSE

KUN SHAN

08 08 08 08 09 09 09 09 10 10 10 10 11 11

PAGE NEW 771DSE/773 NEW 772DSE/774 751DSE/753 752DSE/754 802DSE/802N/702DSE 751RCC 802RCC

13 13 13 13

DXR MDS5 F160-W R140-W

14 14 14

ALLOY NON DISC 731DSE / 733 732DSE / 734 801DSE / 801N / 701DSE

15 15 15

BF03SBT BR04SBT

31 31

DYNAMO / INNER 3 SPEED EDH-2 EDH-10 AG-D36 AG-D36-1

32 32 32 32-33

OTHERS OTHERS A215SB / A215SBT F216SBT 525F 525R

34 34 35 35

UNICYCLE / WHEEL CHAIR 521 527 551 554 QR205-13 BF03SB-L/R

36 36 36 36 37 37

DMM E-Bike Battery Specification EMH Specification CE Certificate

38-39 40 41 42-43

QUICK RELEASE 102F / 103R RLCA-F / RLCA-R QR224A-F / QR224A-R NEW QR230 / QR248

44 44 44 44

ACCESSORY 27 27 27 28 28 28

A053/A051 823A 511A 301A A084DT / A084 A153

CITY STEEL 29 29 29 29 29

301 511 414 211 / 211DT 416DT / 416

104-F / 105-R Rubber Seal Cassette Bodies

45 45 45

EXPLANATION & SPEC TABLE Explanation & Spec Table

46-49

FRONT EMH ASSEMBLY Step 1/2/3

50-51

POWER SENSOR ASSEMBLY Step 1/2/3

52-54

CABLES

COASTER BRAKE CT11 CT12 CT13

PAGE DRUM BRAKE

30 30 30

Cables

55

DISTRIBUTORS Distributors

56-57

SYMBOLS

Products: Economic and Mid -Range Steel/ Aluminium Hub / Racing / MTB / BMX / lnner 3 speed Hub / Dynamo Hub / Wheelset

COMPANY INFORMATION

TW TAIWAN HQ

SJ JOY SHENZHEN

KS JOY KUNSHAN

00 01


ROAD

www.joy-tech.com.tw

TW

FH A171RCC

Weight Hub Shell Spoke Holes Axle Rolling System

KS

145g Alloy 28, 32, 36 9mm Ball Bearings RCC

TW

Weight Hub Shell Spoke Holes Axle Rolling System

SJ

SJ

KS

395g Alloy 28, 32, 36 10mm Ball Bearings RCC

RH F192RCC

TW

ROAD ROAD

Weight Hub Shell Spoke Holes Axle Rolling System

467g Alloy 28, 32, 36 10mm Ball Bearings RCC

RH F032RCC

02 03


ROAD DISC / TRACK

ROAD

www.joy-tech.com.tw

FH D341RCC

D352RCC RH TW

Weight Hub Shell Spoke Holes Axle Rolling System

SJ

KS

215g Alloy 28, 32, 36 9mm Ball Bearings RCC

FH A165DSE

Weight Hub Shell Spoke Holes O.L.D F.T.F P.C.D Axle Rolling System

ROAD

A171DSE FH

TW

Weight Hub Shell Spoke Holes Axle Rolling System

452g Alloy 28, 32, 36 10mm Ball Bearings RCC

TW

Weight Hub Shell Spoke Holes Axle Rolling System

Weight 176g TW SJ KS Hub Shell Alloy Spoke Holes 32, 36 O.L.D 120mm F.T.F 62mm P.C.D 59mm Axle M10 Rolling System Ball Bearings Fix / Free, Fix / Fix Available, QR Type Available Sprocket: 13-18T Available

KS

145g Alloy 28, 32, 36 9mm Ball Bearings

SJ

Weight 137g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 823 for Nutted Type 180g

KS

SJ

TW

Weight Hub Shell Spoke Holes Axle Rolling System

821 FH

A166DSE RH 135g TW SJ KS Alloy 32, 36 100mm 70mm 62mm M9 Ball Bearings

SJ

RH F192DSE KS

391g Alloy 28, 32, 36 10mm Ball Bearings

RH 822 SJ

KS

Weight 467g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings RCC 824 for Nutted Type 287g

04 05


DOWN HILL

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NEW DH41-20 FH

MTB

MTB

Weight Hub Shell Spoke Holes O.L.D. F.T.F. P.C.D. Axle Rolling System

298g Alloy 32, 36 110mm 60.4mm 58mm 20mm Ball Bearings

TW

06 07


www.joy-tech.com.tw

DISC ALLOY

DISC ALLOY TW

SJ

KS

Weight Hub Shell Spoke Holes Axle Rolling System

289g Alloy 28, 32, 36 9mm Ball Bearings D041DSE FH

FH D041RCC

D341RCC FH Weight 251g (D341RCC) Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings RCC D041RCC 267g Disc flange same with D041DSE

TW

SJ

KS

TW

SJ

KS

Weight 484g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearing D142DSE-7 For 7 Speed

TW

SJ

D142DSE RH

KS

Weight Hub Shell Spoke Holes Axle Rolling System

267g Alloy 28, 32, 36 9mm Ball Bearings D341DSE FH

TW

RH D142RCC

Weight 452g (D342RCC) Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings RCC D142RCC 468g Disc flange same with D142DSE

MTB

SJ

KS

D342RCC RH TW

SJ

KS

Weight Hub Shell Spoke Holes Axle Rolling System

454g Alloy 28, 32, 36 10mm Ball Bearings D342DSE RH

08 09


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DISC ALLOY

DISC ALLOY

MTB FH D851SE

D853SE FH Weight 219g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings D853SE for 3/8” Nutted Type 259g

SJ

KS

DISC ALLOY TW

Weight 256g Hub Shell Alloy Spoke Holes 32, 36 Axle 15mm Rolling System Ball Bearings D041-15 FH

TW

RH D852SE

D854SE RH Weight 281g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings D854SE for 3/8” Nutted Type 319g

MTB

SJ

KS

Weight Hub Shell Spoke Holes Axle Rolling System

454g Alloy 32, 36 10mm Thru Ball Bearings D142DSE-10 RH

10 11


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SINGLE SPEED DISC

DISC STEEL

Drive Unit D073 FH Weight 412g Hub Shell Steel Spoke Holes 28, 32, 36, 48 Axle 3/8” Rolling System Ball Bearings D071 for QR Type 369g

KS

Weight 516g TW Hub Shell Alloy Spoke Holes 32, 36 Axle M10 Gear Drive Unit Rolling System Ball Bearings D236DSE-11T for 11Teeth

D074 RH Weight 440g Hub Shell Steel Spoke Holes 28, 32, 36, 48 Axle 3/8” Rolling System Ball Bearings D072 for QR Type 407g

MTB

KS

D236DSE-10T RH

D266SBT RH Weight Hub Shell Spoke Holes Axle Thread Rolling System

TW

326g Alloy 32, 36 M10 M30 or 1.37” Sealed Bearings

RH D236DSE

Weight Hub Shell Spoke Holes Axle Gear Rolling System

Cassette 520g TW Alloy 32, 36 M10 Cassette Ball Bearings

RH D266DSE

Weight Hub Shell Spoke Holes Axle Thread Rolling System

TW

337g Alloy 32, 36 3/8” or M10 1.37” Ball Bearings

12 13


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DXR

ALLOY NON DISC

DISC ROTOR

Weight 151g Material Stainless Steel 1CR13 Diameter 160mm F160-W

MTB

SJ TW

SJ

KS

Weight 153g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 733 for Nutted Type 196g

MDS5

MDS5

Weight 180g SJ Material Alloy Disc Rotor 140, 160, 180mm Mechanical Caliper

731DSE FH TW

SJ

KS

Weight 268g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 734 for Nutted Type 299g 732DSE RH TW

R140-W Weight 111g SJ Material Stainless Steel 1CR13 Diameter 140mm

MTB

DXR

SJ

KS

Weight 413g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 801N for Nutted Type 419g 701DSE for 7 Speed 386g 801DSE RH 14 15


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ALLOY NON DISC

ALLOY NON DISC TW

SJ

KS

Weight 153g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 753 for Nutted Type 196g

751DSE FH

TW SJ

Weight 268g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 754 for Nutted Type 299g

752DSE RH

771DSE FH

TW

NEW

MTB

SJ

KS

Weight 391g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 802N for Nutted Type 424g 702DSE for 7 Speed 384g

Weight 267g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 10mm Rolling System Ball Bearings 774 for Nutted Type

772DSE RH

KS

NEW

Weight 145g Hub Shell Alloy Spoke Holes 28, 32, 36 Axle 9mm Rolling System Ball Bearings 773 for Nutted Type

SJ

SJ

802DSE RH

16 17


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MTB NON DISC STEEL

ALLOY NON DISC

TW

SJ

KS

146g Alloy 28, 32, 36 9mm Ball Bearings RCC

TW

SJ

KS

Weight 191g Hub Shell Steel Spoke Holes 28, 36 Axle 9mm Rolling System Ball Bearings S01C for Nutted Type 234g

SJ

MTB

403g Alloy 28, 32, 36 10mm Ball Bearings RCC

Weight 190g Hub Shell Steel Spoke Holes 24, 28, 32, 36 Axle 9mm Rolling System Ball Bearings 433 for Nutted Type 233g

SJ

KS

RH S01B

Weight 337g Hub Shell Steel Spoke Holes 28, 36 Axle 10mm Rolling System Ball Bearings S01D for Nutted Type 370g *Axle: 10x130x140 available

KS

431 FH

RH 802RCC

Weight Hub Shell Spoke Holes Axle Rolling System

KS

S01A FH

FH 751RCC

Weight Hub Shell Spoke Holes Axle Rolling System

SJ

SJ

KS

RH 432

Weight 334g Hub Shell Steel Spoke Holes 24, 28, 32, 36 Axle 10mm Rolling System Ball Bearings 434 for Nutted Type 367g *Axle: 10x130x140 available 18 19


BMX ALLOY

www.joy-tech.com.tw

TW

Weight 589g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 59mm P.C.D. 58mm Axle M14 Rolling System Ball Bearings BOLT IN TYPE NEW F036-14-9T-BI RH

TW SJ KS Weight 585g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 59mm P.C.D. 58mm Axle M14 Hollow Rolling System Ball Bearings Gear Cassette F036-14H for M14 Hollow Axle 564g F036DSE for 10mm Axle 512g *L.S.D. Available

F036-14 RH

BMX BMX

TW SJ KS Weight 590g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 59mm P.C.D. 58mm Axle M14 Rolling System Ball Bearings Gear Drive Unit 9~11T F036-14-11T for 11Teeth *Hollow Axle available

F036-14-9T RH

20 21


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BMX ALLOY

BMX ALLOY

A075-14 FH Weight 453g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 72mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings A075 for 3/8” Axle

TW

SJ

KS

TW

SJ

KS

Weight 249g Hub Shell Alloy Spoke Holes 32, 36 O.L.D. 100mm F.T.F. 72mm P.C.D. 41mm Axle 3/8” Rolling System Ball Bearings

A076-14 RH Weight 465g TW SJ KS Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 110, 112, 114mm F.T.F. 58mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 A076 for 3/8” Axle *L.S.D./ Flip-Flop available

BMX

FH 765

RH 766 TW SJ KS Weight 318g Hub Shell Alloy Spoke Holes 32, 36 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 45mm Axle 3/8” Rolling System Ball Bearings Thread 1.37”

22 23


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BMX ALLOY FH A03C-14 SJ

A03C-14 FH A03D-14 RH

KS

FH A01C-14

A01C-14 FH A01E-14 RH

BMX

SJ

RH A03D-14 SJ

Weight 425g Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 70mm P.C.D. 54mm Axle M14 Rolling System Ball Bearings A03C for 3/8” Axle

TW

BMX STEEL

KS

Hub Shell Alloy Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 71mm P.C.D. 62mm Axle M14 Rolling System Ball Bearings A01C for 3/8” Axle 268g

KS

Weight 461g Hub Shell Alloy Spoke Holes 36,48 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 54mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 A03D for 3/8” Axle *L.S.D. / Flip-Flop available

S01E-14 FH Weight 492g SJ KS Hub Shell Steel Spoke Holes 36, 48 O.L.D. 100mm F.T.F. 54mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings S01E for 3/8” Axle

RH S01F-14

Weight 543g SJ KS Hub Shell Steel Spoke Holes 36,48 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 45mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 S01F for 3/8” Axle *L.S.D. / Flip-Flop available

RH A01E-14 TW

SJ

KS

Hub Shell Alloy Spoke Holes 36,48 O.L.D. 110,112mm F.T.F. 60mm P.C.D. 62mm Axle M14 Rolling System Ball Bearings Thread 1.37” or M30 A01E for 3/8” Axle 308g *L.S.D. / Flip-Flop available

S025-14 FH Weight 545g SJ KS Hub Shell Steel Spoke Holes 48, 68 O.L.D. 100mm F.T.F. 40mm P.C.D. 61mm Axle M14 Rolling System Ball Bearings S025 for 3/8” Axle

RH S026-14

Weight 566g SJ KS Hub Shell Steel Spoke Holes 48, 68 O.L.D. 110,112,114mm F.T.F. 57mm P.C.D. 61mm Axle M14 Rolling System Ball Bearings Thread 1.37” S026 for 3/8” Axle 24 25


CITY ALLOY

www.joy-tech.com.tw

SJ

Weight 175g Hub Shell Alloy Spoke Holes 28 O.L.D. 68mm Axle 3/8” Rolling System Ball Bearings A051 for QR Type A053 FH

SJ

KS

Weight 179g Hub Shell Alloy Spoke Holes 20, 28, 36 O.L.D. 93mm Axle 5/16” or 3/8” Rolling System Ball Bearings

823A FH

SJ

CITY

KS

Weight 394g Hub Shell Alloy Spoke Holes 36 O.L.D. 114mm Axle 3/8” Rolling System Ball Bearings Sprocket 11T, 12T Left Side Thread for Drop Brake 511A RH

CITY

26 27


www.joy-tech.com.tw

CITY ALLOY

CITY STEEL KS

Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System

148g Alloy 20, 28, 36 95mm 3/8” or 5/16” Ball Bearings

FH 301A

301 FH Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System

SJ KS 232g Steel 16, 20, 28, 36 93 or 100mm 3/8” or 5/16” Ball Bearings

RH 511 SJ KS Weight 510g Hub Shell Steel Spoke Holes 28, 36 O.L.D. 114mm Axle 3/8” Rolling System Ball Bearings Sprocket 11T, 14T, 16T Left Side Thread for Drop Brake

KS

Weight 272g Hub Shell Alloy Spoke Holes 20, 28, 36 O.L.D. 126 or 130mm Axle 3/8” Rolling System Ball Bearings Left Side Thread for Drop Brake A084 w/o Left Side Thread

KS

FH A153

CITY

414 FH Weight 445g SJ KS Hub Shell Steel Spoke Holes 16, 20, 28, 36 O.L.D. 130 or 135mm Axle 3/8” Rolling System Ball Bearings 211DT w/Left Side Thread for Drop Brake

RH A084DT

Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System

Weight 319g SJ KS Hub Shell Steel Spoke Holes 28, 36 O.L.D. 100mm Axle 3/8” Rolling System Ball Bearings

148g Alloy 20, 28, 36 94mm 3/8” or 5/16” Ball Bearings

211 RH SJ KS Weight 405g Hub Shell Steel Spoke Holes 16, 20, 28, 36 O.L.D. 110 or 112mm Axle 3/8” Rolling System Ball Bearings Left Side Thread for Drop Brake 416 w/o Left Side Thread

416DT RH 28 29


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DRUM BRAKE

COASTER BRAKE SJ

Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System Sprocket Heavy Duty

SJ

KS

725g Steel 28, 36 109mm 3/8” Ball Bearings 14T, 16T, 18T, 20T

Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System

810g Alloy 36 100mm 3/8” Sealed Bearings

BF03SBT FH

RH CT11

SJ

Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System Sprocket Heavy Duty

KS

732g Steel 16, 20 109mm 3/8” Ball Bearings 14T, 16T, 18T, 20T

RH CT12

SJ SJ

Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System

880g Alloy 36 130mm 3/8” Sealed Bearings

BR04SBT RH

SJ

KS

Weight 699g Hub Shell Steel Spoke Holes 3 O.L.D. 109mm Axle 3/8” Rolling System Ball Bearings Sprocket 14T, 16T, 18T, 20T For Plastic Wheel

RH CT13

CITY

30 31


DYNAMO / INNER 3 SPEED

INNER 3 SPE ED DISC HUB

www.joy-tech.com.tw

Inner 3 Speed Disc Hub Advantages: Very Light Weight ... 800g only High Quality and Durability

Charger

EDH-2 FH

Weight 784g SJ Hub Shell Alloy Spoke Holes 36 O.L.D. 100mm Axle 3/8” Rolling System Ball Bearings Output 6V - 3W 6V - 2.4W is for EDH-3 / 6V-1.5W is for EDH-5 *6V-1.5W can be used to charge Cell Phone QR Type Available K-NO.596

FH EDH-10

Shifter, Pin Shifter and Cable Including Patented Design Reasonable Price Short Lead Time

AG-D36-1 RH

Pin Shifter

Pin Shifter

Shifter

Shifter

AG-D36 RH Weight 757g SJ Hub Shell Alloy Spoke Holes 36 O.L.D. 114, 120, 127mm Axle M10 Rolling System Ball Bearings Cable, Shifter, Pin Shifter Included

CITY

Designed to use Disc Brake

Weight 714g KS Hub Shell Alloy Spoke Holes 36 O.L.D. 93mm Axle 5/16” Rolling System Ball Bearings Output 6V - 2.4W QR Type Available

RH AG-D36-1

Weight 800g KS Hub Shell Alloy Spoke Holes 36 O.L.D. 114, 120, 127mm Axle M10 Rolling System Ball Bearings Cable, Shifter, Pin Shifter Included 32 33


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OTHERS

OTHERS

525F FH

A215SB FH Weight 138g Hub Shell Alloy Spoke Holes 20, 24, 28 O.L.D. 74mm Axle 9mm Rolling System Sealed Bearings A215SBT for Nutted Type 165g

KS

Weight 154g Hub Shell Alloy O.L.D. 83mm Axle 3/8” or 5/16” Rolling System Ball Bearings For Plastic Wheel

525R RH

F216SBT RH Weight Hub Shell Spoke Holes O.L.D. Axle Rolling System Sprocket

OTHERS

312g Alloy 20 80mm 3/8” Sealed Bearings 10T

KS

KS

Weight 322g Hub Shell Alloy O.L.D. 114mm Axle 3/8” or 5/16” Rolling System Ball Bearings For Plastic Wheel

KS

34 35


UNICYCLE / WHEEL CHAIR

WHEEL CHAIR

www.joy-tech.com.tw

521 FH Weight Hub Shell Spoke Holes O.L.D. P.C.D. F.T.F. Axle Bearings For Unicycle

419g SJ KS Steel 36, 48 105mm 56mm 63.7mm 3/8”x117x160mm NO

551 FH Hub Shell Spoke Holes O.L.D. P.C.D. F.T.F. Axle Rolling System

Alloy SJ KS 28, 32, 36 45mm 42mm 57mm 10mm Sealed Bearings

UNICYCLE / WHEEL CHAIR

527 Weight 72g SJ KS Hub Shell Alloy Spoke Holes 36 P.C.D. 42mm F.T.F. 72mm Axle 1/ 2” Hub Shell for Wheelchair

QR205-13 Weight Length Diameter Material

114g 130mm 12mm Steel

KS

LEFT RIGHT BF03SB-L/R

Weight 600g KS Hub Shell Alloy Spoke Holes 36 Length of Hub 77mm Rolling System Sealed Bearings Drum Brake for Wheelchair

RH 554 SJ

KS

Sealed Bearings

36 37


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DMM

DMM

Electronic Controller

Option: Grip Accelerator

Brake Lever Assy

Battery Power Indicator

E-Bike Par ts DC24V/36V/48V 150W~500W

NEW UPGRADED

Lithium-Manganese Battery

Front EMH FH

24V/180W 36V/250W 36V/300W

36V / 10Ah 24V / 10Ah

UPGRADED

Charger

Drum Brake Hub FH

24V/36V

12G/13G

UPGRADED Rear EMH

Dynamo Hub FH

RH

DMM

24V/180W 36V/250W 36V/300W

Assisted Power Sensor

Dyn aM otor Module

6V/3W/2.4W/1.5W UPGRADED 38 39


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BATTERY SPECIFICATION

EMH SPECIFICATION 180W/250W/300W/24V/36V EMH

JOY-TECH 36 V RAC KS ST YLISH BATTERY

RH

36JOY02 Model

36JOY02

Rated voltage (V)

36V

Capacity (A/H)

9

Charge voltage (V)

42

Discharge cut-off voltage (V)

31.5

Biggest discharge continuously

2C(20A)

Work temperature

Charge Discharge

FH

EMH

-10~45 -20~60

The biggest electric current limit (A) Weight (Kg)

16 2.2

Unit Size (MM)

363.35(L) X 150.1(W) X 52.25(H)

ELECTRICITY INDICATOR

250JOY02 (250W) Rear Motor

300JOY01 (300W) Front Motor

300JOY02 (300W) Rear Motor

36

36

36

36

8

8

8

8

230

230

275

275

79

79

76

76

Advantages: Power indicator Speed indicator Distance indicator Time indicator Light switch indicator Rated power switch indicator Self inspection

NEW

JY-DSA362 Model

DMM

250JOY01 (250W) Front Motor

JY-DS-1024 JY-DS-1036 JY-DS-1048

Rated voltage (V)

24V

36V

48V

Display pattern

LCD

LCD

LCD

Mileage display

V

V

V

Electricity display

V

V

V

Speed display

V

V

V

Owe voltage display Unit Size (MM)

V

V V 65(L)X43(W)X155(H)

40 41


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CERTIFICATE OF CONFORMITY The product CE certificate of conformity

CERTIFICATE OF CONFORMITY The product CE certificate of conformity FH

RH

Assisted Power Sensor

FH

DMM

Dynamo Hub

EMH

Electronic Controller 42 43


QUICK REL EAS E

ACCESSORY

www.joy-tech.com.tw

F 102F

R 103R

KS

SJ

Lever-Nut Steel-Steel Axle Cr-Mo Front Quick Release

F RLCA-F

TW

KS

SJ

KS

Axle 9x108mm Material Steel Front QR Axle Set

Lever-Nut Steel-Steel Axle Cr-Mo Rear Quick Release

TW

SJ

KS

F QR224A-F

KS

COLOR RUBBER SEALS

TW

Lever-Nut Alloy-Plastic Axle Cr-Mo Front Quick Release

SJ

Axle - Road 10x140mm Axle - MTB 10x145mm Material Steel Rear QR Axle Set

R RLCA-R

TW

(QR224S-F)

R 105

AXLE SET

SJ

F 104

SJ

KS

Yellow

Pink

Blue (1)

Blue (2)

Green (1)

Lever-Nut Alloy-Plastic Axle Cr-Mo Rear Quick Release

Green (2)

CASSETTE BODIES

R QR224A-R

TW

TW

Lever-Nut Steel-Alloy Axle Cr-Mo Front Quick Release Lever-Nut Steel-Steel

Lever-Nut Steel-Alloy Axle Cr-Mo Rear Quick Release Steel-Steel (QR224S-R) Lever-Nut

RCC / SMN8/9 Material CrMo MTB / ROAD

RCC / CAMPY Material CrMo ROAD

DSE / SMN8/9 Material CrMo MTB / ROAD

BMX Material CrMo

QR 230 EXPLANATION 2

QR230

QR248 2 1

1

1

2

3

NEW TW

KS

1. Put wheels with QR to fork, do not use Adjuster Nut and End Nut now. 2. Put and adjust Adjuster Knob and End Nut to open and lock the QR easy. No need to loolse QR end nut to remove wheel.

Lever-Nut Alloy-Plastic Axle Cr-Mo F/R Quick Release

QUICK RELEASE

Lever-Nut TI-Alloy Axle Cr-Mo F/R Quick Release

3. To release wheels you need to use Pull Washer only. Now you can easy release and take out wheel anytime

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EXPL ANA TION

SPEC TABLE

SB, SBT, GCC, RCC, DSE DSS, SE, X* systems

751SB

DH41-20 298g Alloy Alloy 20 110 32,36 14G 58 60.4 6 QR 6Bolt -

Sealed bearing Outer Alloy side cap High End Sealed bearing type Smooth rotation and long durability Non Threaded axle Sealed bearing Outer rubber seal

7 51SBT

Sealed bearing type Smooth rotation and long durability CrMo Threaded axle

D041-15 256g Alloy Alloy 15 100 32,36 14G 58/49 53.4 6 QR 6Bolt -

Outer steel CP finishing dustproof cap Rubber seal High end ball bearing hubs Very smooth rotation and durability GCC design similar to sealed bearing level 7 51GCC

Extra hard steel cone, high polished friction area Extra roundness high grade steel balls Extra hard steel cup, high polished friction area GCC = Ground Cup & Cone Outer steel CP finishing dustproof cap Rubber seal Hi level of loose balls hubs Smooth rotation and long durability CrMo Threaded axle

7 51RCC

Special hard steel cone, super polished friction area Special hard steel balls, with perfect round profile Special hard steel cup, perfect polished friction area RCC = Rollground Cuo & Cone Outer rubber seal lnner rubber seal

751DSE

2

2

2

Double sealed version of loose balls type Used basic material for cap. Cone and balls Threaded axle 52

Outer rubber seal Cone with inner steel cap

751DSS

Double sealed version of loose balls type Used basic material for cap. Cone and balls Threaded axle lnner rubber seal

751SE

771DSE 145g

Single sealed version of loose balls type Used basic material for cap. Cone and balls Threaded axle Cone with inner steel cap

751

Basic version of loose balls type Used basic material for cap. Cone and balls Threaded axle *X...HubNo. Without Code Extension (hub: 751)

EXPLAN ATI ON

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SPEC TABLE

SPEC TABLE

772DSE 267g

A165DSE 135g Alloy Steel 9 100 140 32,36 14G 62 70 Nutted -

EDH-3 746g Alloy Steel

EDH-5 746g Alloy Steel

6V,2.4W

6V,1.5W

-

A166DSE 176g Alloy Steel Single Freewheel 10 120 170 32,36 14G 59 62 Nutted -

SPEC TABLE

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FRONT EMH ASSEMBLY Assembly notes: All the instructions are based on the circumstance that the bicycle is upended. The following tools should be prepared before assembly. 2X 19mm open end wrench, B.B. tool for your type B.B., crank arm remover, tube of quick dry epoxy glue and 1 set hex wrenches

FRONT EMH ASSEMBLY Front EMH assembly Step 2 Install the safety washer onto the axle first, and then the flange nut. Repeat process on other side. Tighten the two flange nuts with two 19MM open end wrenches.

Front EMH wheel Please make sure to tighten both flange nuts simultaneously, making sure that the wheel stays centered in the fork .

Preparations for Front EMH Assembly

Safety washer

Flange nut

Axle cap

19mm open end wrench

Front EMH assembly Step 1

Please make sure that the front EMH direction is right, i.e. the arrow is headed out towards the rear wheel. When bike is inverted. Please be sure the front wheel EMH is properly mounted or serious body injury could result.

Please assemble as the photos show, to avoid wheelset slipping off, or other possible safety problems.

Front EMH assembly Step 3

Make sure the flat sides of the axle are parallel to drop outs of the front fork, and then push the wheel down to the bottom.

Press the axle plastic covers on the flange nuts until the flange nuts are totally covered, to protect the axle from possible impact, and to protect the user or rider from possible injury.

Make sure that the cable is above the gap of the front fork.

Re-check the above mentioned three steps and ensure they are done correctly.

Warning, during the installment of the front wheel, do not pinch the power cable in between the front fork and the axle.

Congratulations! You have finished the front EMH assembly.

Make sure your cable is just like the photos are shown, to avoid any possibility of damaging cables.

FRONT EMH ASSEMBLY

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POWER SENSOR ASSEMBLY

POWER SENSOR ASSEMBLY

Preparations for Assisted Power Sensor Assembly

The sensor

Sen

so

te r pla

Se n

rin sor

g

Bo t t

om

ket brac

( BB

Assisted Power Sensor Assembly Step 1

)

ASSEMBLY NOTES: The following components and tools should be prepared before assembling.

The sensor

The sensor

Firstly, put the sensor ring to the bottom bracket. Please pay attention that the sensor should be out side.

Please take care while assembling.

Lock the sensor ring to the axle by hand.

You will also need a B.B. tool for you type B.B. and a crank arm remover

Then tighten the bottom bracket with the proper B.B. tool to avoid the slipping off or the other safety problem. While tightening, please be careful and keep the wrench away from the sensor.

Assisted Power Sensor Assembly Step 2 14mm spanner

Lock nut

Glue

All the instructions are based on the circumstance that the bicycle is upended. The assisted power sensor is located on the drive side behind the crank arm.

Put the sensor plate to the bottom bracket. Please pay attention to arrow direction which should be headed out towards the rear wheel. Improper assembly may cause safety problems or improper function. Press the plate onto the end of the bottom bracket spindle. Please pay attention: between the sensor and the plate there should be 1mm gap When the plate is properly installed.

The power sensor will be assembled here!

POWER SENSOR ASSEMBLY

Glue the interface between the bottom bracket spindle and the plate to fix them in place(see picture 3). 52 53


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POWER SENSOR ASSEMBLY

CABLES

Assisted Power Sensor Assembly Step 3

Cables The controller has 5 connectors. Please pay attention to the cable color: Pink & orange → (1) lever brake White & orange → (2) the other lever brake (the brake lever connections are interchangeable right to left) Purple & black & orange → (3) power indicator Yellow & red & orange → (4) assisted power sensor Green & blue & orange → (5) the grip accelerator Please make sure both connectors are aligned and plugged in firmly in order to keep the probes in complete and effective contact. Make sure the above steps are followed correctly. Not doing so could result in damage to the DMM or unsafe riding conditions.

Wait until the glue is fully dry out (the time depends on which type of glue is used), assemble the crank arm to the bottom bracket. Warning, when installing the crank arm do not damage or knock the sensor plate out of alignment.

Assisted Power Sensor Assembly Step 4

Cables (Controller & Battery)

Lock the nut by hand.

Please pay attention to the following: Align the connectors and press firmly together.

Then tighten it with the 14mm spanner. Please pay attention: if the nut is not tightened, it could cause serious safety problem.

Make sure to connect the red (positive electrode) to red and black (negative electrode) to black.

Press the water-proof cover to the hole of free wheel.

Wrong connection may cause short circuit and damage the unit!

Re-check the above mentioned three steps and ensure they are done correctly.

Reconnect the brake cables and adjust brakes properly failure to do so could result in serious body injury!

Congratulations! You have finished the Assisted power sensor assembly.

Congratulations! You have completed the EMH installation. ENJOY THE RIDE!

POWER SENSOR ASSEMBLY

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DISTRIBUTORS

DISTRIBUTORS CZECH REP

Exclusive

DEMA Senica.a.s. Dlha 248, 905 01 Senica, Slovakia TEL: +421-34-6945 240 FAX:+421-34-6945 102 E-mail: sport@dema:sk HOMEPAGE: www.dema.sk

GERMANY

Exclusive

MESSINGSCHLAGER GmbH & CO.KG HASSBERGSTRASSE 45,D 96148 BAUNACH,GERMANY TEL: +49-9544 944 45 FAX:+49-9544 944 440 E-mail: info@messingschlager.com HOMEPAGE: www.novatec.messingschlager.com

HOLLAND

Exclusive

MESSINGSHLAGER GmbH & Co. KG HASSBERGSTRASSE 45,D 96148 BAUNACH,GERMANY TEL: +49-9544 944 45 FAX:+49-9544 944 440 E-mail: info@messingschlager.com HOMEPAGE: www.novatec.messingschlager.com

HUNGARY

Exclusive

NEUZER KFT H-2500 ESZTERGOM,EOTVOS U.48,HUNGARY TEL: +36-33-500 580 FAX:+36-33-411 116 E-mail: neuzer.info@neuzer-bike.hu HOMEPAGE: www.neuzer-bike.hu

ITALY

Exclusive

EBER S.L. VIA CONCORDIA 2,20090 ASSAGO (ML)-MILANO,ITALY TEL: +39-2-488 2301 FAX:+39-2-4570 6331 E-mail: ebersel@eber.191.it

DISTRIBUTORS

POLAND

Exclusive

SPEEDER UL.POLNA 5, 62-095 MUROWANA GOSLINA,POLAND TEL: +48-61 812 2051 FAX:+48-61 811 3034 E-mail: biuro@speeder.com.pl HOMEPAGE: www.speeder.com.pl

MALAYSIA HUAN SCHEN Sdn.Bhd No.53,jalan SG 8/7,Taman Sri Gombak,Batu Caves, 68100 Selangor Darul Ehsan, Malaysa TEL: +60-3-6185 7216 FAX:+60-3-6185 7319 E-mail: huanschen@pd.jaring.my HOMEPAGE: www.huanschen-rockbike.com.my

SLOVAKIA

Exclusive

DEMA Senica. a.s. Dlha 248, 950 01 Senica, SLOVAKIA TEL: +421-34-6945 240 fax:+421-34-6945 102 E-mail: sport@dema.sk HOMEPAGE: www.dema.sk

SPAIN+ ANDORA RACING COMPONETS. s.l.u. C/Tomillo.Nave 11, 28440 Guadarrama-MADRID,SPAIN TEL: +34-91-854 2364 FAX:+34-91-854 8288 E-mail:info@racingcomponents.net HOMEPAGE: www.racingcomponents.net

UKRAINE

Exclusive

SPORTSYSTEMS 25 Klymenko st, POB 32,KYIV 03110,UKRAINE TEL: +380-44-245 5795 E-mail: vtkhoryk@sportsys.com.ua

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