Eaglelift 38- Series B Liftgate Parts Manual

Page 1

Spare Parts Catalogue Liftgate 38- Series B

-----------------------------------------------------Edition: July 2017 ------------------------------------------------------

Omaha Standard Palfinger 3501 South 11th Street Council Bluffs, Iowa 51501


Effective 07/12/2017

Item

Option number

Description

38 SERIES

CABLE OPERATION 1,000 LBS. CAPACITY

E38-72

Palfinger Pickup Lift Model E38-72, Service Parts

Part Number

Description

ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) 1 1 1 1

OS4260172S OS4460172S OS4260672S OS4260672TS

2 3

OS4290073 OS4275201

Flip-over ramp assembly, treadplate steel, E38-72 Torsion spring, E38-72, 3/8" x 67 3/4"

4

OS4299001 OS1043115 OS1044305 OS1061120 OS1070115 OS1540014

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4) 5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

OS4269033 OS4269004 OS4222738

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly zinc plated

5 6 7

Platform assy, treadplate Steel w/ flip E38-72, ATL Platform, aluminum treadplate welded w/ flip E38-72, ATL Platform, grated assy E38-72, ATL Platform, grated assy w/ taper E38-72, ATL


Effective 07/12/2017

8 9 10 11 11a 12 13 14 15 16 17

OS4255032 OS4210005 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform housing weldment E38-72 Housing cover, E38-72 Parallel arm assembly, 38 series Lift Arm Assembly, 38 Series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" bolt (1) 3/8" flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" single groove pulley assembly ( includes bearing)

21

OS4299017 OS1030205 OS1061155 OS1070120 OS1462220 OS4420195

Storage Latch Kit ( Includes Hardware ) (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (1)

22

OS4499011

Platform latch tab kit w/bolt

23

OS4299038 OS1254005 OS1003110 OS4275089

Cable Assembly Kit - 7/32" Dia. X 219" Long w/clamps consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 219" long GACC (1)

24 25 26 27 27a 27b 27c 27d 28 29 29 29a 29b 29c 29d 29e 30 31 32 33 34

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122333 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330240 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit ( seals, piston, head, key, nut ) (liftgates btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) In-line flow control valve, E38 (zero bars) (included with complete cylinder) Hose kit, 72/78 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug ( reservoir ) Single acting electric lowering valve assy 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

35

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 36

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

37 38

OS1731289 OS1474312

Wiring harness assembly w/relay 150 amp circuit breaker ( not shown )

Item

E38-78 Part Number

Palfinger Pickup Lift Model E38-78, Service Parts Description

ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: Stand clear decal (1) 1 1 1 1

OS4260178S OS4460178S OS4260678S OS4260678TS

2 3

OS4290079 OS4275202

Flip-Over Ramp Assembly, Treadplate Steel, E38-78 Torsion Spring, E38-78, 3/8" x 76 1/4"

4

OS4299001

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4)

OS1043115 OS1044305

Platform Assy, Treadplate Steel w/ Flip E38-78, ATL Platform, Aluminum Treadplate Welded w/ Flip E38-78, ATL Platform, Grated Assy E38-78, ATL Platform, Grated Assy w/ Taper E38-78, ATL


Effective 07/12/2017

OS1061120 OS1070115 OS1540014

5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

5 6 7 8 9 10 11 11a 12 13 14 15 16 17

OS4269033 OS4269004 OS4222738 OS4255035 OS4210006 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly zinc plated Platform housing weldment E38-78 Housing cover, E38-78 Parallel arm assembly, 38 series Lift arm assembly, 38 series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" bolt (1) 3/8" flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" single groove pulley assembly ( includes bearing)

21

OS4299017 OS1030205 OS1061155 OS1070120 OS1462220 OS4420195

Storage Latch Kit ( Includes Hardware ) (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (1)

22

OS4499011

Platform latch tab kit w/bolt

23

OS4299038 OS1254005 OS1003110 OS4275089

Cable Assembly Kit - 7/32" Dia. X 219" Long w/clamps consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 219" long GACC (1)

24 25 26 27 27a 27b 27c 27d 28 29 29 29a 29b 29c 29d 29e 30 31 32 33 34

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122333 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330240 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit ( seals, piston, head, key, nut ) (liftgates btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) In-line flow control valve, E38 (zero bars) (included with complete cylinder) Hose kit, 72/78 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug ( reservoir ) Single acting electric lowering valve assy 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( Not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

35

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 36

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

37 38

OS1731289 OS1474312

Wiring harness assembly w/relay 150 amp circuit breaker ( not shown )

Item

E38-86 Part Number

Palfinger Pickup Lift Model E38-86, Service Parts Description

ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform Weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) 1 1 1 1

OS4260186S OS4460186S OS4260686S OS4260686T

Platform assy, treadplate steel w/ flip E38-86, ATL Platform, aluminum treadplate welded w/ flip E38-86, ATL Platform, grated assy E38-86, ATL Platform, grated assy w/ taper E38-86, ATL


Effective 07/12/2017

2 3

OS4290087 OS4275203

Flip-over ramp assembly, treadplate steel, E38-86 Torsion spring, E38-86, 3/8" x 81 3/4"

4

OS4299001 OS1043115 OS1044305 OS1061120 OS1070115 OS1540014

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4) 5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

5 6 7 8 9 10 11 11a 12 13 14 15 16 17

OS4269033 OS4269004 OS4222738 OS4255038 OS4210007 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly Zinc Plated Platform housing weldment E38-86 Housing cover, E38-86 Parallel arm assembly, 38 series Lift arm assembly, 38 series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" bolt (1) 3/8" flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" single groove pulley assembly ( includes bearing)

21

OS4299017

Storage Latch Kit ( Includes Hardware ) (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (1)

OS1030205 OS1061155 OS1070120 OS1462220 OS4420195 22 23

OS4499011 OS4299038 OS1254005 OS1003110 OS4275089

Platform latch tab kit w/bolt Cable Assembly Kit - 7/32" Dia. X 219" Long w/clamps consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 219" long GACC (1)

24 25 26 27 27a 27b 27c 27d 28 29 29 29a 29b 29c 29d 29e 30 31 32 33 34

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122344 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330240 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit ( seals, piston, head, key, nut ) (liftgates btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) In-line flow control valve, E38 (zero bars) (included with complete cylinder) Hose kit, 86/91 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug ( reservoir ) Single acting electric lowering valve assy 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

35

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 36

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

37 38

OS1731289 OS1474312

Wiring harness assembly w/relay 150 amp circuit breaker ( not shown )

Item

E38 Series B Part Number Body Mount Kit OS4298072 OS4298075

Palfinger Pickup Lift Model E38-72, E38-78, E38-86 Mount Kits Description

B-48/50/EDL2-S mount kit, stake body & platform body B-48/50/EDL2-V mount kit, van body & narrow walk-in/wide service body (hi-roof)


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