Waltco E Series Liftgate

Page 1

E-Series / E-RM Series

E-Series / E-RM Series

Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco terminology, click the "Liftgate Terminology" link and it will take you to a document showing a picture of the liftgate with the common Waltco names for each of the parts.

Š 2009 Waltco Lift Corp. All rights reserved


E-Series Liftgate Terminology 1. 2. 3. 4. 5. 6. 7.

Hydraulic Cylinder Hose Assembly Return Line Barbed Fitting Return Line Breather Dump Solenoid Pump Unit Starter Solenoid

8. 9. 10. 11. 12. 13.

Pump Unit Motor Pump Unit Reservoir Hose fitting Flow Control Valve Drain Plug Reducer (Power Down Only)

Gravity Down Power Down (optional)

GR02088

Page 1 Š 2009 Waltco Lift Corp. All rights reserved


E-Series Liftgate Terminology 15. 16. 17. 18. 19. 20.

Transit Latch Handle Pump Unit Cover Dock Bumper Mount Tube Assembly Parallel Arm Assembly Lift Arm Assembly

21. 22. 23. 24. 25. 26.

Platform Deck Assembly Platform Extension Assembly Parting Bar Specification Tag Transit Hook Bed Extension

GR00712

Page 2 Š 2009 Waltco Lift Corp. All rights reserved


E-Series Liftgate Terminology Explanation of Specification Tag Model No. Model Name 262R E-25RM 263R E-30RM

Description Flipaway Flipaway

Capacity 2500 lb. 3000 lb.

MODEL NUMBER

RATED CAPACITY Based on an evenly distributed load on the platform flat surface.

SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions

DATE OF MANUFACTURE Month / Year

GR00241

Specification Tag

GR02205

Page 3 Š 2009 Waltco Lift Corp. All rights reserved


E-SERIES PLATFORM ASSEMBLY

Common Features ! Mid arm design – Thru 6-97 Wide arm design After 6-97 ! Platforms are 72” or 84” wide ! Platform depths as indicated below ! Two assist springs – Thru 6-97 One assist spring – After 6-97 ! Reduced Maintenance Design (No Grease required) (Released 6-97) ! Reduced Installation design (No Grease required. Pump attached to Mount Tube with reservoir inserted into Mount Tube) (Released 1-00)

Capacity decal

!

! ! !

Available in two Lifting Capacities: E-25 – 2500 lb. E-30 – 3000 lb. (E-30 available only after 11-01) Torsion assisted Deck Extension folding (Available after 1-04) with 80” wide Platforms Added 46” Deep Wedge platform after 7-08 Added 48”x80” Aluminum Wedge Platform after 6-09

E-25 – 2500 Pounds E-30 – 3000 Pounds (Available only after 11-01) Platform depths

Standard 4” Ramp thru 6-97 6” Ramp after 6-97

24"

12" 4" (built thru 6-97) 6" (built after 6-97)

40” Deep Wedge (after 6-97) 46” Deep Wedge (after 7-08) 48” Deep Alum Wedge (after 6-09)

Steel Platforms

Aluminum Platforms

PM-99

Built thru 6-97

PM-410

Built 6-97 thru 1-00

PM-521D

Built 1-00 thru 11-01

PM-521

Built from 11-01 thru 3-03

PM-521A

Built from 3-03 thru 8-03

PM-521B

Built from 8-03 thru 1-04

PM-521C

Built from 1-04 thru 7-08

PM-758

Built from 7-08 thru 10-08

PM-758A

Built from 10-08

PM-778 Built from 6-09

80101056 Rev. 04 8/09

Click here for list of liftgate serial numbers, organized by approximate ship dates. © 2009 Waltco Lift Corp. All rights reserved


E-SERIES MOUNT ASSEMBLY

Spec Tag

Mount Plate Parallel Arm

Parting Bar (with roller after 6/97) Hinge Assy

Mount Tube Lift Arm Assy Reduced Maintenance Bushings (After 6/97)

Spring (2 used thru 6/97)

Common Features ! Mid arm design – Thru 6/97 Wide arm design After 6/97 ! Cylinder in tower ! Spec tag on cylinder tower ! Round mount tube ! Square lift tube ! Two independent hinge assemblies ! Two assist springs – Thru 6/97 One assist spring – After 6/97 ! Parting bar (with Roller after 6/97)

! !

!

Reduced Maintenance Design (No Grease required) (Released 6/97) Reduced Installation design (No Grease required. Pump attached to Mount Tube with reservoir inserted into Mount Tube) (Released 1/00) Available in two Lifting Capacities: E-25 – 2500 lb. E-30 – 3000 lb. (E-30 available only after 11/01)

PM-99 Built thru 6-97 PM-410 Built 6-97 thru 1-00 PM-521D Built 1-00 thru 11-01 PM-521 Built from 11-01 thru 3-03 PM-521A Built from 3-03 thru 8-03 PM-521B Built from 8-03 thru 1-04 PM-521C Built from 1-04 thru 7-08 PM-521E Built from 7-08 80101052 Rev. 04 8/09

Click here for list of liftgate serial numbers, organized by approximate ship dates.

© 2009 Waltco Lift Corp. All rights reserved


E-25 LIFTGATE ASSEMBLY (Built thru 6-97)

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25

ITEM 1 2 3 --4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NUMBER 26220000 26230000 26255000 26210034 26210064 26211072 26211084 26213072 26213084 26270100 20270801* 20211200* 75089541* 22192000 20271501* 26214301 26214351 26251001 26251051 26211100* 26211200* 75088058 30155200 20411201* 75085175* 75086215*

QTY 1 1 2 --1 1 1 1 2 2 2 19 1 1 1 1 1 1 2 2 2 2 2 1 1

3-98 3462C 06

PM-99 DESCRIPTION Mount Frame Assembly Lift Arm Assembly Parallel Arm Platform Assy Complete, 36” x 72” + 4” Platform Assy Complete, 36” x 84” + 4” Deck Assembly (72” Wide) Deck Assembly (84” Wide) Deck Extension Assembly (72” Wide) Deck Extension Assembly (84” Wide) Mount Plate Main Pin Pin Coiled Pin Parting Bar Assembly Lower Cylinder Pin Torsion Spring (Curb Side) Torsion Spring (Street Side) Stop Block Assembly (Curb Side) Stop Block Assembly (Street Side) Stop Block Pin Assembly Deck Pin 3/4” Flat Washer Link Pin 1/4”-20 Nylon Locknut 1/4”-20 x 2-1/2” lg. Hex Bolt (Grade 8)

* Included in Pin Kit No. 80003410

© 2009 Waltco Lift Corp. All rights reserved


E-25RM LIFTGATE ASSEMBLY (Built 6-97 thru 1-00)

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25RM

ITEM 1 2 3 !

4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NUMBER 26220003 26230003 26250003 26210010 26210020 26210030 26210040 26211001 26211002 26213001 26213002 26213003 26213004 25170100 26292000 26251000 26252000 26251050 26252050 22114300 20370300 ABC 20370400 AB 20370100 AB 26212100 AB 26212200 AB 30155200 75088058 B 20271501 ABC 10010142 B 85803391 B 75085175 ABC 75086215 ABC 75089541 ABC 75089542 AB 10010133 B

QTY 1 1 2 !

1 1

2 1 1 1 1 2 3 2 1 2 2 2 1 4 6 1 1 18 2 1

09/28/01 4585 04

PM-410 DESCRIPTION Mount Tube Assembly Lift Arm Assembly Parallel Arm Assembly Platform Complete, 36" x 72" + 6" Platform Complete, 36" x 84" + 6" Platform Complete, 40" x 72" Wedge Platform Complete, 40" x 84" Wedge Deck Assembly (72" Wide) Deck Assembly (84" Wide) Deck Extension, 6" Ramp (72" Wide) Deck Extension, 6" Ramp (84" Wide) Deck Extension, Wedge (72" Wide) Deck Extension, Wedge (84" Wide) Mount Plate Parting Bar Hinge Assembly, C.S. Half Dip Hinge Assembly, C.S. Full Dip (Wedge) Hinge Assembly, D.S. Half Dip Hinge Assembly, D.S. Full Dip (Wedge) Torsion Spring Bearing Pin Lower Mount Pin Upper Mount Pin Hinge Pin Hinge Pin Hinge Bar 3/4" SAE Washer Lower Cylinder Pin 1" I.D. X 1-1/4" O.D. X 3/4" Long 1" I.D. X 1-1/4" O.D. X 1" Long 1/4"-20 Self Locking Nut 1/4"-20 x 2-1/2" Bolt (Grade 8) 1/4" x 1-7/8" Coiled Pin 1/2" x 2-1/4" Coiled Pin 7/8" I.D. X 1-3/4" Long

A B C

Included in pin kit No. 80000734. Included in bearing replacement kit No. 80000730. Included in Cylinder Replacement Kit 20295401.

Š 2009 Waltco Lift Corp. All rights reserved


MOUNT FRAME ASSEMBLY (Built 1-00 thru 11-01) IMPORTANT: Grade 8 bolt to be installed through retaining collar and lower cylinder pin. Make certain that lock nut is screwed fully onto bolt until threads bottom out on bolt shank.

Retaining Collar

Grade 8 Bolt (75086215)

Self-locking Nut (75085175) Grade 8 bolts have six (6) marks as shown.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25RM

ITEM 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NUMBER 26220004 25170100 26250003 26230003 26251002 26252002 26251052 26252052 26211001 26211002 26213101 26213102 26213103 26213104 26210110 26210120 26210130 26210140 30155200 75088066 22114300 26212100A 20370400A 26212200A 20370200A 20370100A 20370300A 20271501A 75089542A B 75089541A B 75086215A B 75086212 75085175A B 75088079 10090410 10090300 26292000 10010133B 85803391B

QTY 1 2 2 1 1 1 1 1

2 2 1 1 1 2 2 2 2 1 2 19 1 4 1 4 1 1 1 1 6

12-1-03 5221 01

PM-521D DESCRIPTION Mount Frame (with mount plates) Mount Plate Parallel Arm Assembly Lift Arm Assembly Hinge Assembly, Curb Side, half dip Hinge Assembly, Curb Side, wedge Hinge Assembly, Driver’s Side, half dip Hinge Assembly, Driver’s Side, wedge Deck Assembly (72” wide) Deck Assembly (84” wide) Deck Extension, 6” Ramp (72” wide) Deck Extension, 6” Ramp (84” wide) Deck Extension, Wedge (72” wide) Deck Extension, Wedge (84” wide) Platform Complete, 36” x 72” + 6” Platform Complete, 36” x 84” + 6” Platform Complete, 40” x 72” Wedge Platform Complete, 40” x 84” Wedge Hinge Bar (6” Ramp Extensions only) 3/4” S.A.E. Washer Torsion Spring Hinge Pin Lower Parallel Arm Pin Lower Lift Arm Pin Upper Lift Arm Pin Upper Parallel Arm Pin Bearing Pin Lower Cylinder Pin Roll Pin, Ø1/2” x 2” lg. Roll Pin, Ø1/4” x 1-7/8” lg. 1/4”-20 x 2-1/2” Bolt (Grade 8) 1/4”-20 x 1-1/4” lg. Bolt 1/4-20 Self-locking Nut 1/4” Lock Washer Gasket, Pump Cover Plug Parting Bar Bearing, 7/8” I.D. x 1-3/4” Long Bearing, 1” I.D. x 1-1/4” O.D. x 1” Long

ITEM 30 31 32 33

PART NUMBER QTY DESCRIPTION 10010142B 4 Bearing, 1” I.D. x 1-1/4” O.D. x 3/4” Long 10090400 1 Pump Cover (with Latch) 10090420 1 Pump Cover Latch (Not Shown) See individual Parts Manual for Power Unit information.

A

Included in Pin Replacement Kit 80000734.

B

Included in Bearing Replacement Kit 80000730.

© 2009 Waltco Lift Corp. All rights reserved


MOUNT FRAME ASSEMBLY (Built 11-01 thru 3-03) IMPORTANT: Grade 8 bolt to be installed through retaining collar and lower cylinder pin. Make certain that lock nut is screwed fully onto bolt until threads bottom out on bolt shank.

Retaining Collar

Grade 8 Bolt (75086215)

Self-locking Nut (75085175) Grade 8 bolts have six (6) marks as shown.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25RM, E-30RM

ITEM 1 2 3 4 5 6 7

8

9 10 11

12

PART NUMBER 26220004 25170100 26250003 26350003 26230003 26351002 D 26352002 E 26351052 D 26352052 E 26211001 26211002 26311001 26211003 26211004 26311003

QTY 1 2 2

26213101 26213102 26213103 26213104 26210110 26210120 26310110

1

26210130

1

2 2 2 2 1 1 1 2 2 2 2

Platform Complete, 40” x 84” Wedge Platform Complete, 40” x 72” Wedge E-30 only Hinge Bar (6” Ramp Extensions only) Hinge Bar ( Wedge Platforms only) Hinge Pin, Platform 3/4” S.A.E. Washer Torsion Spring Hinge Pin Lower Parallel Arm Pin Lower Lift Arm Pin Upper Lift Arm Pin Upper Parallel Arm Pin Bearing Pin

1 1

1

1 1

26210140 26310130 13 14 15 16 17 18 19 20 21 22 23

PM-521 DESCRIPTION Mount Frame Mount Plate Parallel Arm Assembly Parallel Arm Assembly E-30 only Lift Arm Assembly Hinge Assembly, Curb Side, half dip Hinge Assembly, Curb Side, wedge Hinge Assembly, Driver’s Side, half dip Hinge Assembly, Driver’s Side, wedge Deck Assembly (72” wide) Deck Assembly (84” wide) Deck Assembly (72” wide) E-30 only Deck Assembly, Wedge (72” wide) Deck Assembly, Wedge (84” wide) Deck Assembly, Wedge (72” wide) E-30 only Deck Extension, 6” Ramp (72” wide) Deck Extension, 6” Ramp (84” wide) Deck Extension, Wedge (72” wide) Deck Extension, Wedge (84” wide) Platform Complete, 36” x 72” + 6” Platform Complete, 36” x 84” + 6” Platform Complete, 36” x 72” + 6” E-30 only Platform Complete, 40” x 72” Wedge

1 1

30155200 20713700 20610900 75088066 22114300 26212100 A 20370400 A 26312200 A D E 20370200 A 20370100 A 20370300 A C

2-1-06 5221G 08

ITEM 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NUMBER QTY DESCRIPTION 20271501 AC 1 Lower Cylinder Pin ABDE 75089542 2 Roll Pin, Ø1/2” x 2” lg. 75089541ABCDE 17 Roll Pin, Ø1/4” x 1-7/8” lg. 75086215 A BC 1 1/4”-20 x 2-1/2” Bolt (Grade 8) 75086212 4 1/4”-20 x 1-1/4” lg. Bolt 75085175 A BC 1 1/4-20 Self-locking Nut 75088079 4 1/4” Lock Washer 10090410 1 Gasket, Pump Cover 75089334 1 Grommet, for Battery Cable 75090310 1 Grommet, for Control Cord 26292000 1 Parting Bar 10010133 B 1 Bearing, 7/8” I.D. x 1-3/4” Long 85803391 B 6 Bearing, 1” I.D. x 1-1/4” O.D. x 1” Long B 10010142 4 Bearing, 1” I.D. x 1-1/4” O.D. x 3/4” Long 10090400 1 Pump Cover (with Latch) 10090420 1 Pump Cover Latch (Not Shown) See individual Parts Manual for Power Unit information.

A

Included in Pin Replacement Kit 80000734.

B

Included in Bearing Replacement Kit 80000730.

C

Included in Cylinder Replacement Kit 20295401.

D

Included in Hinge Assembly Replacement Kit (half dip) 80000970.

E

Included in Hinge Assembly Replacement Kit (wedge) 80000971

© 2009 Waltco Lift Corp. All rights reserved


MOUNT FRAME ASSEMBLY (Built 3-03 thru 8-03)

IMPORTANT: Grade 8 bolt to be installed through retaining collar and lower cylinder pin. Make certain that lock nut is screwed fully onto bolt until threads bottom out on bolt shank.

Retaining Collar

Grade 8 Bolt (75086215)

Self-locking Nut (75085175) Grade 8 bolts have six (6) marks as shown.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25RM, E-30RM

ITEM 1 2 3 4 5 6 7

8

9 10 11

12

PART NUMBER 26220004 26320004 25170100 26250003 26350003 26230003 26351002 D 26352002 E 26351052 D 26352052 E 26211001 26211002 26311001 26211003 26211004 26311003

QTY 1 1 2 2

26213101 26213102 26213103 26213104 26210110 26210120 26310110

1

26210130

1

2 2 2 2 1 1 1

Platform Complete, 40” x 84” Wedge Platform Complete, 40” x 72” Wedge E30 only Hinge Bar (6” Ramp Extensions only) Hinge Bar ( Wedge Platforms only) Hinge Pin, Platform 3/4” S.A.E. Washer Torsion Spring Hinge Pin Lower Parallel Arm Pin

1 1

1

1 1

26210140 26310130 13 14 15 16 17 18 19

PM-521A DESCRIPTION Mount Frame E-25 Mount Frame E-30 Mount Plate Parallel Arm Assembly Parallel Arm Assembly E-30 only Lift Arm Assembly Hinge Assembly, Curb Side, half dip Hinge Assembly, Curb Side, wedge Hinge Assembly, Driver’s Side, half dip Hinge Assembly, Driver’s Side, wedge Deck Assembly (72” wide) Deck Assembly (84” wide) Deck Assembly (72” wide) E-30 only Deck Assembly, Wedge (72” wide) Deck Assembly, Wedge (84” wide) Deck Assembly, Wedge (72” wide) E-30 only Deck Extension, 6” Ramp (72” wide) Deck Extension, 6” Ramp (84” wide) Deck Extension, Wedge (72” wide) Deck Extension, Wedge (84” wide) Platform Complete, 36” x 72” + 6” Platform Complete, 36” x 84” + 6” Platform Complete, 36” x 72” + 6” E-30 only Platform Complete, 40” x 72” Wedge

1 1

30155200 20713700 20610900 75088066 22114300 26212100 A 20370400 A

2-1-06 5221G 03

ITEM 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NUMBER QTY DESCRIPTION 26312200 A D E 2 Lower Lift Arm Pin A 20370200 2 Upper Lift Arm Pin 20370100 A 2 Upper Parallel Arm Pin AC 20370300 2 Bearing Pin 20271501 AC 1 Lower Cylinder Pin 75089542ABDE 2 Roll Pin, Ø1/2” x 2” lg. 75089541ABCDE 17 Roll Pin, Ø1/4” x 1-7/8” lg. A BC 75086215 1 1/4”-20 x 2-1/2” Bolt (Grade 8) 75086212 3 1/4”-20 x 1-1/4” lg. Bolt 75085175 A BC 1 1/4-20 Self-locking Nut 70091724 3 1/4” Star Washer 10090460 1 Gasket, Pump Cover 75089334 1 Grommet, for Battery Cable 75090310 1 Grommet, for Control Cord 26292000 1 Parting Bar B 10010133 1 Bearing, 7/8” I.D. x 1-3/4” Long 85803391 B 6 Bearing, 1” I.D. x 1-1/4” O.D. x 1” Long 10010142 B 4 Bearing, 1” I.D. x 1-1/4” O.D. x 3/4” Long 10090450 1 Pump Cover (with Latch) 27391301 1 Pump Cover Latch (Not Shown) 70401409 1 Grommet for ¼” hose stem fitting 1 or 2 Grommet for 7/16” JIC fitting 70401408 See individual Parts Manual for Power Unit information.

A

Included in Pin Replacement Kit 80000734.

B

Included in Bearing Replacement Kit 80000730.

C

Included in Cylinder Replacement Kit 20295401.

D

Included in Hinge Assembly Replacement Kit (half dip) 80000970.

E

Included in Hinge Assembly Replacement Kit (wedge) 80000971

© 2009 Waltco Lift Corp. All rights reserved


MOUNT FRAME ASSEMBLY (Built 8-03 thru 1-04) IMPORTANT: Grade 8 bolt to be installed through retaining collar and lower cylinder pin. Make certain that lock nut is screwed fully onto bolt until threads bottom out on bolt shank.

Retaining Collar

Grade 8 Bolt (75086215)

Self-locking Nut (75085175) Grade 8 bolts have six (6) marks as shown.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25RM, E-30RM

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER 26320004 25170100 26250003 26350003 26230003 26351002 D 26352002 E 26351052 D 26352052 E 26311001 26311002 26213101 26213102 26213103 26213104 26310110 26310120 26310130 26310140 30155200 75088066 22114300 26212100 A 20370400 A 26312200 A D E 20370200 A 20370100 A 20370300 A C 20271501 AC 75089542ABDE 75089541ABCDE 75086215 A BC 75086212 75085175 A BC 75088079 10090460 75089334 75090310 26292000

QTY 1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 1 2 17 1 3 1 3 1 1 1 1

2-1-06 5221G 03

PM-521B DESCRIPTION Mount Frame Mount Plate Parallel Arm Assembly Parallel Arm Assembly E-30 only Lift Arm Assembly Hinge Assembly, Curb Side, half dip Hinge Assembly, Curb Side, wedge Hinge Assembly, Driver’s Side, half dip Hinge Assembly, Driver’s Side, wedge Deck Assembly (72” wide) Deck Assembly (84” wide) Deck Extension, 6” Ramp (72” wide) Deck Extension, 6” Ramp (84” wide) Deck Extension, Wedge (72” wide) Deck Extension, Wedge (84” wide) Platform Complete, 36” x 72” + 6” Platform Complete, 36” x 84” + 6” Platform Complete, 40” x 72” Wedge Platform Complete, 40” x 84” Wedge Hinge Bar (6” Ramp Extensions only) 3/4” S.A.E. Washer Torsion Spring Hinge Pin Lower Parallel Arm Pin Lower Lift Arm Pin Upper Lift Arm Pin Upper Parallel Arm Pin Bearing Pin Lower Cylinder Pin Roll Pin, Ø1/2” x 2” lg. Roll Pin, Ø1/4” x 1-7/8” lg. 1/4”-20 x 2-1/2” Bolt (Grade 8) 1/4”-20 x 1-1/4” lg. Bolt 1/4-20 Self-locking Nut 1/4” Lock Washer Gasket, Pump Cover Grommet, for Battery Cable Grommet, for Control Cord Parting Bar

ITEM 32 33 34 35 36 37 38 39

PART NUMBER QTY DESCRIPTION 10010171 B 1 Bearing, 7/8” I.D. x 1-3/4” Long B 85803391 6 Bearing, 1” I.D. x 1-1/4” O.D. x 1” Long 10010142 B 4 Bearing, 1” I.D. x 1-1/4” O.D. x 3/4” Long 10090450 1 Pump Cover (with Latch) 27391301 1 Pump Cover Latch (Not Shown) 70401409 1 Grommet for ¼” hose stem fitting 1 or 2 Grommet for 7/16” JIC fitting 70401408 See individual Parts Manual for Power Unit information.

A

Included in Pin Replacement Kit 80000734.

B

Included in Bearing Replacement Kit 80000730.

C

Included in Cylinder Replacement Kit 20295401.

D

Included in Hinge Assembly Replacement Kit (half dip) 80000970.

E

Included in Hinge Assembly Replacement Kit (wedge) 80000971

© 2009 Waltco Lift Corp. All rights reserved


MOUNT FRAME ASSEMBLY (Built 1-04 thru 7-08) IMPORTANT: Grade 8 bolt to be installed through retaining collar and lower cylinder pin. Make certain that lock nut is screwed fully onto bolt until threads bottom out on bolt shank.

Retaining Collar

Grade 8 Bolt (75086215)

Self-locking Nut (75085175) Grade 8 bolts have six (6) marks as shown.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. E-25RM, E-30RM

ITEM

PM-521C

WIDTH

QTY

DESCRIPTION

1 2 2

12 13 14 15

PART NUMBER 26320004 25170100 26250003 26350003 26230003 26351002 A 26352002 B 26351052 A 26352052 B 26311001 26311080 26213101 26313006 26213103 26313008 26310110 26310006 26310130 26310008 30155200 75088066 22114300 26212100 ABF

16

20370400 ABF

1

2 2 2 2 1 3

Mount Frame Mount Plate Parallel Arm Assembly Parallel Arm Assembly E-30 only Lift Arm Assembly Hinge Assembly, CS, half dip Hinge Assembly, CS, wedge Hinge Assembly, DS, half dip Hinge Assembly, DS, wedge Deck Assembly Deck Assembly Deck Extension, 6” Ramp Deck Extension, 6” Ramp Deck Extension, Wedge Deck Extension, Wedge Platform, 36” x 72” + 6” Platform, 36” x 80” + 6” Platform, 40” x 72” Wedge Platform, 40” x 80” Wedge Hinge Bar 3/4” S.A.E. Washer Torsion Spring Lower Parallel Arm Pin, Curb Side Lower Parallel Arm Pin, Driver Side Lower Parallel Arm Pin, Driver Side Lower Lift Arm Pin Upper Lift Arm Pin Upper Parallel Arm Pin Bearing Pin Lower Cylinder Pin Roll Pin, Ø1/2” x 2” lg.

4

Roll Pin, Ø1/2” x 2” lg.

1 2 3 4 5 6 7 8 9 10 11

1 1 1 1 1 1 1 1 2 2 1 1

26212100 ABF 17 18 19 20 21 22

26312200 ABF 20370200 F 20370500 F 20370300 F 20271501 F 75089542 ABCDF

7-22-05 5538 04

ITEM 23 24 25 26 27 28 29 30 31 32 33 34

72 80 72 80 72 80 72 80 72 80

35 36 37 38 39 40 41 42 43 44 45 46 47

72 80

PART NUMBER 75089541 ABCDFG

QTY

DESCRIPTION

WIDTH

16 15 1 3 1 3 1 1 1 1 1 6 4

Roll Pin, Ø1/4” x 1-7/8” lg. Roll Pin, Ø1/4” x 1-7/8” lg. 1/4”-20 x 2-1/2” Bolt (Grade 8) 1/4”-20 x 1-1/4” lg. Bolt 1/4-20 Self-locking Nut 1/4” Lock Washer Gasket, Pump Cover Grommet, for Battery Cable Grommet, for Control Cord Parting Bar Bearing, 7/8” I.D. x 1-3/4” Long Bearing, 1” I.D. x 1” Long Bearing, 1” I.D. x 3/4” Long Bearing, 1” I.D. x 1” Long Bearing, 1” I.D. x 3/4” Long Pump Cover (with Latch) Pump Cover Latch Grommet for ¼” hose stem fitting Grommet for 7/16” JIC fitting Torsion Bar Torsion Bar Pivot Assembly Shoulder Screw, 3/8” Torsion Spring Hinge Bar Washer, 5/16 SAE Hex Nut, 3/8-16, Serrated

72 80

75086215 CDFG 75086212 75085175 CDFG 75088079 10090460 75089334 75090310 26292000 10010171 CD 85803391 CD 10010142 C 10010140 D 10010142 CD 2 10090450 1 27391301 1 70401409 1 1 or 2 70401408 26317100 1 26317300 1 75087574 1 21514301 1 22113700 2 75088052 1 75085005 1 See Power Unit PM's

72 = 72" wide platforms only 80 = 80" wide platforms only A

Included in Hinge Assembly Replacement Kit (half dip) 80000970 Included in Hinge Assembly Replacement Kit (wedge) 80000971 Included in E-25RM Bearing Replacement Kit 80000730 D Included in E-30RM Bearing Replacement Kit 80001034 E Included in Pin Replacement Kit 80000734 F Included in Pin Replacement Kit 80001033 G Included in Cylinder Replacement Kit 20295401 B

C

72 80

© 2009 Waltco Lift Corp. All rights reserved

80

80 80 80 80


MOUNT FRAME ASSEMBLY (Built from 7-08) IMPORTANT: Grade 8 bolt to be installed through retaining collar and lower cylinder pin. Make certain that lock nut is screwed fully onto bolt until threads bottom out on bolt shank.

REVISED: E.O. REV.

LIFT CORP. E-25RM, E-30RM

5-12-09 6187 03

PM-521E ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NUMBER QTY 26320004 1 25170100 2 26250003 2 26350003 26230003 1 20370200 F 2 F 20370500 2 F 20370300 2 20271501 F 1 75089541 ABCDFG 13 75086215 CDFG 1 75086212 3 CDFG 75085175 1 75088079 3 10090460 1 75089334 1 75090310 1 26292000 1 CD 10010171 1 85803391 CD 6 10010142 C 4 10010140 D 4 10090450 1 27391301 1 70401409 1 1 or 2 70401408 75088052 1 75085003 1 75088051 3 See Power Unit PM's

DESCRIPTION Mount Frame Mount Plate Parallel Arm Assembly Parallel Arm Assembly E-30 only Lift Arm Assembly Upper Lift Arm Pin Upper Parallel Arm Pin Upper Cylinder Pin Lower Cylinder Pin Roll Pin, Ø1/4” x 1-7/8” lg. 1/4”-20 x 2-1/2” Bolt (Grade 8) 1/4”-20 x 1-1/4” lg. Bolt 1/4-20 Self-locking Nut 1/4” Lock Washer Gasket, Pump Cover Grommet, for Battery Cable Grommet, for Control Cord Parting Bar Bearing, 7/8” I.D. x 1-3/4” Long Bearing, 1” I.D. x 1” Long Bearing, 1” I.D. x 3/4” Long Bearing, 1” I.D. x 1” Long Pump Cover (with Latch) Pump Cover Latch Grommet for ¼” hose stem fitting Grommet for 7/16” JIC fitting Washer, 5/16 SAE Hex Nut, 5/16-18, Serrated Washer, 1/4 SAE

A

Included in Hinge Assembly Replacement Kit (half dip) 80001221 Included in Hinge Assembly Replacement Kit (wedge) 80001222 Included in E-25RM Bearing Replacement Kit 80000730 D Included in E-30RM Bearing Replacement Kit 80001034 F Included in Pin Replacement Kit 80001223 G Included in Cylinder Replacement Kit 20295401 B

C

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