Waltco EM Series Liftgate by THE Liftgate Parts Co.

EM-Series / EMTC Series

Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco terminology, click the "Liftgate Terminology" link and it will take you to a document showing a picture of the liftgate with the common Waltco names for each of the parts.

EM Series Liftgate Terminology 1. 2. 3. 4. 5. 6. 7.

Hydraulic Cylinder Flow Control Valve Return Line Barbed Fitting (Gravity Down) Return Line (Gravity Down) Raise Hose Assembly Breather Cap Pump Unit Starter Solenoid

8. 9. 10. 11. 12. 13.

Thermal Switch (inside Motor) Pump Unit Motor Reservoir Lowering Valve Coil Ground Cable Drain Plug

GR02636

EM Series Liftgate Terminology 14. 15. 16. 17. 18. 19.

Mount Tube Assembly Parting Bar Assembly Deck Assembly Torsion Bar Deck Extension Assembly Lift Arm Assembly

20. 21. 22. 23. 24. 25. 26. 27.

Folding Assist Springs Parallel Arm Pump Cover Mount Plate Spec Tag (see following page) Bed Extension Transit Chain Dock Bumper

GR02637

EM Series Liftgate Terminology Explanation of Specification Tag Model Name EM EM

Description Single Cylinder Single Cylinder

Capacity 2500 lb. 3000 lb.

RATED CAPACITY Based on an evenly distributed load on the platform flat surface.

MODEL NAME

SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions

DATE OF MANUFACTURE Month / Year

GR00241

Specification Tag

GR02773

EMTC Series Liftgate Terminology 1. 2. 3. 4. 5. 6. 7. 8.

Hydraulic Cylinder Hose Assembly Male-Female Adapter Return Line Barbed Fitting Return Line Breather Cap Pump Unit Starter Solenoid Lowering Valve Coil

9. 10. 11. 12. 13. 14. 15. 16.

90 Deg. Hose Fitting Tee, Hose Fitting Drain Plug Pump Thermal Switch (Inside Motor) Ground Cable Pump Unit Motor Pump Unit Reservoir

6 8

13 15

2 16

11 1 9

3 4

5 GR02641

EMTC Series Liftgate Terminology 17. 18. 19. 20. 21. 22. 23. 24.

Mount Tube Assembly Parting Bar Assembly Deck Assembly Torsion Bar Deck Extension Assembly Lift Arm Assembly Folding Assist Springs Parallel Arm

25. Pump Cover 26. Mount Plate 27. Spec Tag (inside pump cover) 28. Bed Extension 29. Transit Chain 30. Dock Bumper

GR02643

EMTC Series Liftgate Terminology Explanation of Specification Tag Model Name Description EMTC Twin Cylinder EMTC Twin Cylinder

Capacity 2500 lb. 3000 lb.

RATED CAPACITY Based on an evenly distributed load on the platform flat surface.

MODEL NAME

SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions

DATE OF MANUFACTURE Month / Year

GR00241

Specification Tag

GR02777

EM & EMTC SERIES PLATFORM ASSEMBLY Aluminum Platform

Steel Platform Platform folding Assist Springs

Deck

Platform folding Assist Springs

Deck

Deck Extension

Foot Activated Cart Stops

Common Features ! Wide arm design ! Platforms are 84" Wide ! Platform depths are: 40” + 4” Ramp 46” + 4” Ramp 44” Wedge 50” Wedge ! Platforms available in Steel and Aluminum

! ! ! !

Two assist springs Foot Avtivated Split Cart Stops (Aluminum Deck Extensions Only) Available in two Lifting Capacities: EM-25 – 2500 lb. EM-30 – 3000 lb. Torsion assisted Deck Extension folding

Steel Platform

Aluminum Platform

PM-782 Built from 12-09

PM-791 Built from 1-10 Rev. 01 1/11

PLATFORM ASSEMBLY – STEEL (Built from 12-09)

REVISED: E.O. REV.

LIFT CORP. EM, EMTC

9-20-10 6309JJ 04

PM-782 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A D

PART NUMBER 26411001 26411002 26413011 26413012 26413001 26413002 22114300 21514301 10010187 A 7500019-3 26412001 B 75089542 26417301 22517100 1000101-6 75086053 7500010-30 75085015

44” WEDGE 26410012

50” WEDGE 26410011 1

40”+4” 26410002

46”+4” 26410001 1

1 1

1 1 2 2 1 2 4 1 1 2 2 2 2

1 1 2 1 2 4 1 1 2 2 2 2

1 2 2 1 2 4 1 1 2 2 2 2

1 1 2 1 2 4 1 1 2 2 2 2

DESCRIPTION Deck Weldment, 50” Deck Weldment, 44” Deck Extension Weldment, 50” Wedge Deck Extension Weldment, 44” Wedge Deck Extension Weldment, 46+4 Deck Extension Weldment, 40+4 Torsion Spring, Red End Torsion Spring, Green End Bearing, 1” ID x 3/4” Lg. Socket Head Shoulder Bolt, 1/2” x 1/2” Pin, Deck Spring w/ Grease Fitting Coil Spring, 1/2” Dia. x 2” Lg. Torsion Bar Anchor Torsion Bar, 1/2” Pin Weldment, 1” x 1-1/4” Hex Bolt, w/ Vibraseal Thread Locking Hex Bolt, 3/4-10 x 2” Lg. Grade 5 Hex Jam Nut, 3/4-10

Included in Bearing Replacement Kits 80001283 (EM) & 80001284 (EM TC) Included in Pin Replacement Kits 80001285 (EM) & 80001286 (EM TC)

ALUMINUM PLATFORM ASSEMBLIES ALUM DECK EXTENSION + STEEL DECK ASSEMBLIES (Built from 1-10)

REVISED: E.O. REV.

LIFT CORP. EM, EMTC

9-20-10 6309JJ 03

PM-791

ITEM

PART NUMBER

44” ALUM WEDGE 26410014

50” ALUM WEDGE 26410013

44” ALUM/STEEL WEDGE 26410016

26411012 1 26411011 1 26411001 26411002 1 26413014 1 2 26413013 1 1 3 1000101-6 2 2 2 4 75086053 2 2 2 26317100 5 26417702 1 6 26417301 1 7 7500019-3 1 8 42668440 4 4 4 26414801 A 1 1 1 9 26414851 A 1 1 1 42669012 1 1 1 10 42669011 1 1 1 11 75089591 2 2 2 12 7500019-4 2 2 2 13 42669299 2 2 2 14 42669286 6 6 6 15 75088268 2 2 2 16 42669014 2 2 2 C 17 26412001 2 2 2 C 18 75089542 4 4 4 19 75085015 2 2 2 20 7500010-30 2 2 2 21 21514301 1 1 22 22114300 2 B 23 10010187 4 4 4 A Includes items 10 thru 14. B. Included in Bearing Replacement Kits 80001283 (EM) & 80001284 (EM TC) C Included in Pin Replacement Kits 80001285 (EM) & 80001286 (EM TC) 1

50” ALUM/STEEL WEDGE 26410015

1 1 2 2 1 1 1 4 1 1 1 1 2 2 2 6 2 2 2 4 2 2 1 1 4

DESCRIPTION Deck, 50” Alum Deck, 44” Alum Deck, 50” Steel Deck, 44” Steel Deck Extension Assy, 50” Alum Wedge Deck Extension Assy, 44” Alum Wedge Pin Assy Hex Bolt, w/Vibraseal Thread Locking Torsion Bar, 3/8” Torsion Bar, 3/8” Torsion Bar Anchor Socket Head Shoulder Bolt, 1/2” x 1/2” Spring, Cart Stop Cart Stop Assy Complete, Curbside Cart Stop Assy Complete, Street Side Cart Stop, Curbside Cart Stop, Street Side Spring Pin, 3/16” Dia x 7/8” Lg. Socket Head Shoulder Bolt, 3/8” x 3/8” Roll Stop Shim Spring, Cart Stop Locking Pin, Cart Stop Pin, Deck Spring w/ Grease Fitting Coil Spring, 1/2” Dia x 2” Lg. Hex Jam Nut, 3/4-10 Hex Bolt, 3/4-10 x 2” Lg. Grade 5 Torsion Spring, Green End Torsion Spring, Red End Bearing, 1” Dia x 3/4” Lg.

EM & EMTC SERIES MOUNT ASSEMBLY EMTC SERIES (Twin Cylinder)

EM SERIES (Single Cylinder)

Pump Unit Mount Tube

Parting bar with Rollers

Mount Tube

One Hydraulic Cylinder

Two Hydraulic Cylinders

Lift Arm Pump Unit

Parting bar with Rollers

Stop Block

Lift Arm Stop Block

Common Features ! Wide arm design ! Single Cylinder design – EM or Dual Cylinder design - EMTC ! Spec tag on cylinder clevis or Pump Mount Bracket ! Round mount tube ! Square Lift Tube - EM Round Lift Tube - EMTC ! Two independent Stop Block Assemblies

! ! ! ! !

Parting bar with Rollers Reduced Installation design (Pump attached to Mount Tube) Available in two Lifting Capacities: EM & EMTC-25 – 2500 lb. EM & EMTC-30 – 3000 lb. Torsion assisted Deck Extension folding Gravity Down or Power Down Standard options

EM SERIES (Single Cylinder) PM-788 Built from 12-09

EMTC SERIES (Twin Cylinder) PM-781 Built from 12-09

Stop Blocks PM-798 Built from 1-11

Stop Blocks PM-798 Built from 1-11 Rev. 01 1/11

MOUNT FRAME ASSEMBLY (Built from 12-09)

USED ON ALL PIVOT PINS

REVISED: E.O. REV.

LIFT CORP. EM

11-15-10 6309JJ 05

PM-788 ITEM 1 2

PART NUMBER 26420001 80001298

QTY 1 1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

75085003 26496101 20396000 75086257D 75085175D 26480010 1000010-08D 26470101 75086212 75088079 75088051 70401409 70401408 10090460 75090310 75089334

4 2 2 1 1 1 1 2 3 3 3 1A 1B 1 1 1 1 1 8 4 8 2 4 1 1 2 1 1 2

32 33 34 35 36 37

10090450 75086055D 1000022-01D 10010189C 26455001 10010187C DS Stop Block CS Stop Block 1000022-02D 1000021-04D 1000021-07D 100101-90C 26430001 26430002 26492001 75089596 75081348 75084052 75088064

1 1 2 2 2 1

DESCRIPTION Mount Frame Weldment Kit, Rubber Snubbers (Two each items 35) Nut, 5/16-18, Serrated Angle Bracket Rubber Snubber Socket Head Cap Screw, ¼-20x2.5 Locknut, ¼-20 Hydraulic Cylinder Pin, 1” Dia. x 7-1/2” Mount Plate Hex Screw, ¼-20x1-1/4”, Gr 8 ¼” Lock Washer 5/16” Flat Washer Grommet, ¼” ID Grommet, 7/16” ID Gasket Grommet, Multi Hole & Split Grommet, ½” ID Pump Unit (See Pump PM’s) Pump Cover Hex Screw, 3/8-16x3/4” Grade 5 Pin, 1-1/4” Dia x 2-1/8” Bearing, 1-1/4” ID x 1” Long Parallel Arm w/Bearings Bearing, 1” ID x 3/4” Long See PM-798 See PM-798 Pin, 1-1/4” Dia x 3” Pin, 1-1/4” Dia x 5-1/2” Pin, 1-1/4” Dia x 3-7/8” Bearing, 1-1/4” ID x 1-1/4” Long Lift Arm Assy w/Bearings Lift Arm Assy, Under-ride, w/Bearings Parting Bar, Complete w/Rollers Clevis Pin Roller Cotter Pin 5/8” Flat Washer

ITEM 38 39 40 41 42 43

PART NUMBER 35470901 75085183 75088081D 75088053D 75089307 7500045-2

QTY 1 1 8 8 1 2

DESCRIPTION Hex Bolt, 5/8-18 Locknut, 5/8-18, Jam Lock Washer, 3/8” Flat Washer, 3/8” Grease Zerk, 5/16 Grease Zerk, 1/4

QTY of 1 with Gravity Down Pump, QTY of 0 with Power Down Pump QTY of 1 with Gravity Down Pump, QTY of 2 with Power Down Pump Included in Bearing Replacement Kit 80001283 D Included in Pin Replacement Kit 80001285 B

MOUNT FRAME ASSEMBLY (Built from 12-09)

REVISED: E.O. REV.

LIFT CORP. EMTC

11-15-10 6309JJ 05

PM-781 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 32 33 34 35

PART NUMBER 26520001 75089334 75090310 26470101 70401408 70401409 10090450 75086212 75088079 70430550 70430560 26455001 10010188C 10010187C 1000022-01D 75088055D 10010189C 26530001 26530002 1000021-03D 1000022-02D 1000021-06D 26580010 CS Stop Block DS Stop Block 75089307 26492001 75086236 75085111 75088064 10010186C 75088081D 75088053D 7500045-2

QTY 1 1 1 2 1A 1B 1 3 3 1 2 6 8 4 10 4 1 2 2 2 2 1 1 12 1 1 1 2 2 10 10 4

DESCRIPTION Mount Frame Weldment Grommet, 1/2” ID Grommet, Multi-Split Mount Plate Grommet, 7/16” ID Grommet, 1/4” ID Pump Cover Hex Screw, ¼-20 x 1-1/4”, Gr 8 Lock Washer, ¼” Hydraulic Pump, Gravity Down Hydraulic Pump, Power Down Parallel Arm Assembly Bearing, 1” ID x 1” Lg Bearing, 1” ID x 3/4” Lg Pin Assembly, 1-1/4” x 2-1/8” Hex Bolt, 3/8-16 x 3/4” Grade 5 Bearing, 1-1/4” ID x 1” Lg Lift Arm Weldment Lift Arm Weldment, Under-ride Pin, 1” x 3-1/4” Pin Assembly, 1-1/4” x 3” Pin, 1” x 5-7/8” Hydraulic Cylinder See PM-798

QTY of 2 with Power Down Pump, QTY of 1 with Gravity Down Pump QTY of 0 with Power Down Pump, QTY of 1 with Gravity Down Pump Included in Bearing Replacement Kit 80001284 D Included in Pin Replacement Kit 80001286 B

See PM-798 Grease Zerk Fitting Parting Bar Assembly Hex Bolt, 5/8-18 x 2-1/2” Lg Nut, 5/8-18 Washer, 5/8” Bearing, 1-1/4” ID x 1-5/8” Lg Lock Washer, 3/8” Flat Washer, 3/8” Grease Zerk, ¼ Straight

PM-798

Stop Block Assemblies

Stop Blocks shipped with liftgate are based on the depth and style of platform.

26450001 CS 26450003 CS 26450051 DS 26450053 DS 26451001 Kit 26451003 Kit Kits include both stop blocks.

26450004 CS 26450054 DS 26451004 Kit

26450005 CS 26450055 DS 26451005 Kit

26450002 CS 26450052 DS 26451002 Kit

Below in bold indicates which stop blocks that are shipped with different platforms. Below are stop block recommendations for different bed height ranges. Note: The larger the stop block hole spacing, the more tilt up the platform will achieve at bed height. 44” Deep Wedge Platform

40 + 4” Deep Platform

Bed Height Range

A-Dim

Recommend Stop Blocks

Bed Height Range

A-Dim

Recommend Stop Blocks

56 - 55

26450003 & 26450053

56 - 55

26450001 & 26450051

51 - 44

26450004 & 26450054

54 - 44

26450003 & 26450053

44 - 36

26450002 & 26450052

44 - 36

26450005 & 26450055

50” Deep Wedge Platform

46+4” Deep Platform

Bed Height Range

A-Dim

Recommend Stop Blocks

Bed Height Range

A-Dim

56 - 55

26450001 & 26450051

56 - 55

54 - 44

26450003 & 26450053

54 - 44

44 - 39

26450005 & 26450055

44 - 39

Recommend Stop Blocks

26450001 & 26450051 26450003 & 26450053 GR02815 REVISED 11-15-10 E.O. 6309JJ REV 01

EM & EMTC SERIES BED EXTENSION ASSEMBLY

Extension Plate

Safety Chain

Common Features

! ! ! ! ! !

10” deep Extension Plate 94” or 100” wide Extension Plate 1/4" thick Extension Plate standard 3/8” thick Reinforced Extension Plate optional Walk Ramp Ready option available Various Dock Bumper options with and without lights available PM-783 Built from 12-09 trhu 12-10 PM-799 Built from 12-10 Rev. 01 1/11

BED EXTENSION AND LIGHT KIT OPTIONS (Built 12-09 thru 12-10)

REVISED: E.O. REV.

LIFT CORP. EM, EMTC

6-7-10 6309Y 03

PM-783

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NUMBER 26460001 26460002 26460003 26460004 22597001 a 22597051 a 22597002 b 22597052 b 26297600 c 75085012 c 75088057 c 75088085 c 75086155 c 22597102 aef 75086732 aef 75085000 aef 22575200 aef 75089376 aef 75089374 aef 75089373 aef 75086218 26498901 75088053 75085193 22597003 d 22597053 d

QTY 1 1 1 1 1 2 4 4 4 4 4 8 8 2 4 2 2 1 1 1 1 1 1

22597004 e

22597054 e

22597005 f

22597055

DESCRIPTION Bed Extension Complete (96" Vehicles) Bed Extension Complete (102" Vehicles) Bed Extension, Reinforced (96” Vehicles) Bed Extension, Reinforced (102” Vehicles) Dock Bumper, R.H. For Lights (Option) Dock Bumper, L.H. For Lights(Option) Dock Bumper, R.H. (Option) Dock Bumper, L.H. (Option) Rubber Bumper (Option) Hex Nut, 5/8"-11 (Option) Washer 5/8" (Option) Lock Washer 5/8" (Option) Hex Bolt, 5/8"-11 x 2" lg. (Option) Tail Light Bracket (Option) Machine Screw, #10-32 x 1" lg. (Option) Hex Nut, #10-32 (Option) Harness, 2 Lamps (Option) Light Grommet (Option) Backup Light (Option) Tail Light ST &T (Option) Hex Bolt, 3/8”-16 x 1-1/4” lg. Gr. 8 Chain Washer, 3/8” Nut, Locking, 3/8”-16 Dock Bumper, R.H., 2-Step (Option) Dock Bumper, L.H., 2-Step (Option) Dock Bumper, R.H., 2-Step For Lights <48” Bed Height (Option) Dock Bumper, L.H., 2-Step For Lights <48” Bed Height (Option) Dock Bumper, R.H., 2-Step For Lights >48” Bed Height (Option) Dock Bumper, L.H., 2-Step For Lights >48” Bed Height (Option)

Included in Super Duty Dock Bumper W/4 Lamp Light Kits No. 22596001 and No. 22596003 Included in Super Duty Dock Bumper Kit No. 22596002 c Included in Rubber Bumper Kit No. 22596011 d Included in 2-Step Super Duty Dock Bumper Kit No. 22596006 e Included in 2-Step Super Duty Dock Bumper W/4 Light Kits <48” Bed Height No. 22596004 and No. 22596007 f Included in 2-Step Super Duty Dock Bumper W/4 Light Kits >48” Bed Height No. 22596005 and No. 22596008 b

BED EXTENSION AND LIGHT KIT OPTIONS (Built from 12-10) 36 37 34 9 13

10 12 16

1 7

20 3

19 18

31 33

13 10

25 28 27

24 26

2 32

8 34

6 37

REVISED: E.O. REV.

LIFT CORP. EM, EMTC

12-20-10 6309NN 02

PM-799 ITEM

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NUMBER 26460005 26460006 26460013 26460014 26460020 26460021 26497001 26497051 26497002 26497052 26498501 26297604B 26297603A 75088067AB 75088085C 75086110B 75086154C 75088064C 26498101C 26498151C 26498301C 75086218 75088081 75088053 75085096 26498201 75089334 75086732 75085000 22575200 75089376 75089373 75089374 7500010-26 22598100 75085193 7500010-23A 75085012C 75088083AB

QTY

1 1 1 1 1 2 2 6 8 6 8 12 1 1 2 8 8 17 8 4 2 12 12 2 4 2 2 1 1 1 4 4 6

DESCRIPTION Bed Extension, 96” Vehicles Bed Extension, 102” Vehicles Bed Extension, Walk Ramp Ready, 96” Bed Extension, Walk Ramp Ready, 102” Bed Extension, 3/8” Skin, 96” Bed Extension, 3/8” Skin, 102” Dock Bumper, CS For Lights (Option) Dock Bumper, DS For Lights (Option) Dock Bumper, CS (Option) Dock Bumper, DS (Option) Stir-Up Assembly (Option) 24” Rubber Bumper, Long (Option) 6” Rubber Bumper, Short (Option) Washer, 1/2” (Option) Lock Washer, 5/8” (Option) Hex Bolt, ½”-13 x 2-1/2” Lg. (Option) Hex Bolt, 5/8”-11 x 1-3/4” Lg. (Option) Washer, 5/8” (Option) Angle Support, CS (Option) Angle Support, DS (Option) Angle, 3” x 3” x ¼” x 24” Lg. (Option) Hex Bolt, 3/8”-16 x 1-1/4” (Option) Lock Washer, 3/8” (Option) Washer, 3/8” (Option) Hex Nut, 3/8”-16 (Option) Light Bracket (Option) Grommet, ½” ID (Option) Round Head Screw, #10-32 (Option) Hex Nut, #10-32 (Option) Harness, 2 Lamps (Option) Light Grommet (Option) Tail Light ST & T (Option) Backup Light (Option) Hex Bolt, 3/8”-16 x 2-1/2” Lg. Transit Chain Hex Lock Nut, 3/8”-16 Hex Bolt, ½”-13 x 3” Lg. (Option) Hex Nut, 5/8”-11 (Option) Lock Washer, ½” (Option)

ITEM 35 36 37

PART NUMBER 26497003 26497053 75085008

QTY 1 1 6

DESCRIPTION Dock Bumper, CS, Short Dock Bumper, DS, Short Hex Nut, ½”-13

Dock Bumpers complete w/ Stirrups and Truck Lights and mounting hardware: 2649801 CS and 26498051 DS Dock Bumpers complete w/ Stirrups and Trailer Lights and mounting hardware: 26498006 CS and 26498056 DS Dock Bumpers complete w/ Stirrups and mounting hardware: 26498002 CS and 26498052 DS Short Dock Bumpers complete w/ Stirrups and mounting hardware: 26498003 CS and 26498053 DS A B C

Included in 6” Rubber Bumper Kit 26496011 Included in 24” Rubber Bumper Kit 26496012 Included in Dock Bumper Brace (bolt-on) Kit 26496010

EM & EMTC SERIES HYDRAULICS & CONTROLS One hydraulic hose & One clear plastic return line

Two hydraulic hoses Raise Solenoid

Lowering Solenoid

Reservoir

Reservoir Adapter Run Solenoid

EM & EMTC Gravity Down

Adapter

Dual Run Solenoids

EM & EMTC Power Down

Common Features ! ! ! !

! !

Monarch power units Electric controls EM & EMTC Series reduced maintenance cylinders Pressure set at 2700 psi Pump mounted to curb side of liftgate mount tube Power Down Units use dual Starter Solenoids

EMTC

Gravity Down

Power Down

Gravity Down

Power Down

Hydraulic Layout

PM-789 Built from 12-09

PM-790 Built from 12-09

PM-784 Built from 12-09

PM-785 Built from 12-09

Electrical Layout & Schematic

PM-786 Built from 12-09

PM-787 Built from 12-09

PM-786 Built from 12-09

PM-787 Built from 12-09 Rev. 01 1/11

Click here for list of liftgate serial numbers, organized by approximate ship dates.

HYDRAULIC LAYOUT – GRAVITY DOWN (Built from 12-09)

REVISED: E.O. REV.

LIFT CORP. EM

3-1-11 6469 03

PM-789 ITEM 1 A B C D

PART NUMBER 70430550 70400001 B 7043001-1 A,B 10098425 B 10099309 B

QTY 1 1 1 1 1

E F G H

75089854 B 75089833 A,B 70092503 B 70400004 B

1 1 1 1

DESCRIPTION Hydraulic Pump Unit Hydraulic Reservoir Motor Ground Cable Inline Fuse Assembly (Includes Fuse 75089853) Fuse Starter Solenoid Valve Assembly, 2-way, 2 pos w/ Coil Breather

J K L 2 3 4 5 6 7 8 9 10 11 12

70091291 B 75089834 A,B 70402303 B 26480010 7010001-19 26299500 75082741 75083201 75086732 75083044 75082881 75085000 43012382 75089300

1 1 1 1 1 1 1 1 1 1 1 1 1 2

Steel Plug Bus Bar Coil, 10V, 25W Hydraulic Cylinder Flow Valve, 2.75 GPM Hose, 1/4” I.D. Barbed Fitting, 1/8” NPTF x 1/4” Straight Hose, 1/4”I.D. x 7/16”-20 JIC x 57” Long Round Head Screw, 10-32x1” Hose Clamp, 1/2” Hose Clamp, 3/8” Locknut, 10-32 Hose Sleeve Wire Tie, 8”

A B

Included in Motor Assembly 70400854. Included in Pump Assembly 70430550. A Pressure Compensative Flow Control Valve must be installed at the cylinder as shown. Valve must be orientated so arrow is pointing away from cylinder.

HYDRAULIC LAYOUT – POWER DOWN (Built from 12-09)

REVISED: E.O. REV.

LIFT CORP. EM

3-1-11 6469 03

PM-790 ITEM 1 A B C D E F G

PART NUMBER 70430560 70400828 A 7043001-1 A 10098425 A 70400014 A 70092503 A 75089833 A 10099309 A

QTY 1 1 1 1 1 1 2 1

H J K L M N 2 3 4 5

75089854 A 70091779 A 10195506 A 70400004 A 70091291 A 70402303 A 75083201 7500104-4 7500105-1 7010001-19

1 1 2 1 1 2 1 1 1 1

DESCRIPTION Hydraulic Pump Unit (Power Down) Hydraulic Reservoir Motor Ground Cable Valve Assembly, 4-way, 2 pos w/ Coil Valve Assembly, 2-way, 2 pos w/ Coil Starter Solenoid Inline Fuse Assembly (Includes Fuse 75089853) Fuse Strap Connector Cable Assemblies, 6” Breather Steel Plug Coil, 10V, 25W Hose, 1/4”I.D. x 7/16”-20 JIC x 57” Long Elbow, Male, 1/8” NPT x 7/16”-20 JIC Elbow, Street, 1/8 NPT Flow Valve, 2.75 GPM

6 7 8 9 10 11 12

26480010 75086732 75083044 75085000 43012382 75089300 75083200

1 1 2 1 1 2 1

Hydraulic Cylinder Round Head Screw, 10-32x1” Hose Clamp, ½” Locknut, 10-32 Hose Sleeve Wire Tie, 8” Hose, 1/4”I.D. x 7/16”-20 JIC x 45” Long

Included in Pump Assembly 70430560. A Pressure Compensative Flow Control Valve must be installed at the cylinder as shown. Valve must be orientated so arrow is pointing away from cylinder.

HYDRAULIC LAYOUT – GRAVITY DOWN (Built from 12-09)

B L

3 1

A H 5

2 11

LIFT CORP. EMTC

A B

ITEM 1 A B C D E F G

PART NUMBER 70430550 70400001 B 70400004 B 7043001-1 A,B 75089833 A,B 70092503 B 75089853 B 10099309 B

QTY 1 1 1 1 1 1 1 1

H J K L 2 3 4 5 6 7 8 9 10 11

75089834 A,B 10098425 B 70091291 B 70402303 B 26580010 75083111 7500077-11 75083023 7500092-1 75082747 75083133 75082745 75082887 75082869

1 1 1 1 2 1 1 1 2 1 1 1 1 1

DESCRIPTION Hydraulic Pump Unit Hydraulic Reservoir Breather Motor Starter Solenoid Valve Assembly, 2-way, 2 pos w/ Coil Fuse Inline Fuse Assembly (Includes Fuse 75089853) Bus Bar Ground Cable Steel Plug Coil, 10V, 25W Hydraulic Cylinder Hose, 3/8” ID x 1/4” JIC x 3/8” JIC Hose, 1/4” ID x 3/8” JIC x 3/8” JIC Tube, ¼” ID Adapter, 3/8” ORB x ¼” NPT Tee Barbed Fitting, ¼” NPT x ¼” Tube Tube, ¼” ID Elbow Barbed Fitting, ¼” NPT x ¼” Tube Tee, 3/8” ORB x 3/8” JIC Elbow, 3/8” ORB x 3/8” JIC

Included in Motor Assembly 70400854. Included in Pump Assembly 70430550.

REVISED: E.O. REV.

3-1-11 6469 02

PM-784

HYDRAULIC LAYOUT – POWER DOWN (Built from 12-09)

D N

3 N

M 5

2 10

LIFT CORP. EMTC

REVISED: E.O. REV.

3-1-11 6469 02

PM-785

ITEM 1 A B C D E F G

PART NUMBER 70430560 70400828 A 70400004 A 7043001-1 A 75089833 A 70092503 A 75089853 A 10099309 A

QTY 1 1 1 1 2 1 1 1

H J K L M N 2 3 4 5 6 7 8 9 10

70400014 A 10098425 A 70091291 A 70091779 A 70091778 A 70402303 A 26580010 75083111 7500077-11 7500077-13 75082890 75083132 7500077-12 75082887 75082869

1 1 1 1 2 2 2 1 1 1 1 1 1 1 1

DESCRIPTION Hydraulic Pump Unit Hydraulic Reservoir Breather Motor Starter Solenoid Valve Assembly, 2-way, 2 pos w/ Coil Fuse Inline Fuse Assembly (Includes Fuse 75089853) Valve Assembly, 4-way, 2 pos w/ Coil Ground Cable Steel Plug Connecting Strap Solenoid Cable Coil, 10V, 25W Hydraulic Cylinder Hose, 3/8” ID x 1/4” JIC x 3/8” JIC Hose, 1/4” ID x 3/8” JIC x 3/8” JIC Hose, 1/4” ID x 1/4” JIC x 3/8” JIC Elbow, 45, 3/8” ORB x 1/4” JIC Tee, 3/8” ORB x 3/8” JIC Hose, 1/4” ID x 1/4” JIC x 3/8” JIC Tee, 3/8” ORB x 3/8” JIC Elbow, 3/8” ORB x 3/8” JIC

Included in Pump Assembly 70430560.

ELECTRIC CONTROL OPTIONS – GRAVITY DOWN (Built from 12-09)

GREEN POWER

BLACK LOWER

WHITE RAISE

REVISED: E.O. REV.

LIFT CORP. EM, EMTC

9-20-10 6309JJ 02

PM-786 ITEM 1

PART NUMBER 10099330 a 10099331 b 10099325 c 75082038 75082037 75089854 10099309 10098413 75089243

2 3 4 5 6 7 8

QTY 1 1 1 1 1 1 1 1 1

DESCRIPTION Switch w/10ft Cord (for curb side) Switch w/15ft Cord (for Dual Control) Switch (Hand Held Remote) Trailer Socket Trailer Plug 15 Amp Fuse Fuse Holder Dual Control Harness 150 Amp Circuit Breaker (Manual Reset)

Included in Switch Kit 80000436. Included in Switch Dual Control Kit 80000437. c Included in Switch Hand Held Remote Kit 80000430. b

GR02671

ELECTRIC CONTROL OPTIONS – POWER DOWN (Built from 12-09)

GREEN POWER

BLACK LOWER

WHITE RAISE

REVISED: E.O. REV.

LIFT CORP. EM, EMTC

9-20-10 6309JJ 02

PM-787 ITEM 1

PART NUMBER 10099330 a 10099331 b 10099325 c 75082038 75082037 75089854 10099309 10098413 75089243

2 3 4 5 6 7 8

QTY 1 1 1 1 1 1 1 1 1

RAISE PORT

LOWER PORT

Lowering Solenoid Valve

Included in Switch Kit 80000436. Included in Switch Dual Control Kit 80000437. c Included in Switch Hand Held Remote Kit 80000430. b

Raise Solenoid Valve

Schematics EM & EMTC Series Electrical Schematics EM Series

Gravity Down Electrical Schematic (Built from 12-09) Power Down Electrical Schematic (Built from 12-09)

EM & EMTC Series Hydraulic Schematics Gravity Down Hydraulic Schematic (Built from 12-09) Power Down Hydraulic Schematic (Built from 12-09)

Click here for a list of liftgate serial numbers, organized by approximate ship dates.

Page 1 of 3

WALTCO approximate serial number dates. Tallmadge Ser No 220000 221000 222000 223000 224000 225000 226000 227000 228000 229000 240000 241000 242000 243000 244000 245000 246000 247000 248000 249000 260000 261000 262000 263000 264000 265000 266000 267000 268000 269000 280000 281000 282000 283000 284000 285000 286000 287000 288000 289000 300000 301000 302000 303000 304000 305000 306000 307000 308000 309000 320000 321000

Revised 12-14-10 Date 11/88 12/88 01/89 03/89 04/89 05/89 06/89 08/89 10/89 11/89 01/90 02/90 07/90 04/90 05/90 07/90 09/90 12/90 12/90 02/91 04/91 05/91 08/91 10/91 12/91 02/92 03/92 05/92 06/92 08/92 09/92 11/92 12/92 02/93 03/93 04/93 06/93 07/93 08/93 10/93 11/93 02/94 02/94 03/94 04/94 05/94 08/94 09/94 10/94 10/94 12/94 01/95

Ser No 322000 323000 324000 325000 326000 327000 328000 329000 340000 341000 342000 343000 344000 345000 346000 347000 348000 349000 360000 361000 362000 363000 364000 365000 366000 367000 368000 369000 380000 381000 382000 383000 384000 385000 386000 387000 388000 389000 400000 401000 402000 403000 404000 405000 406000 407000 408000 409000 420000 421000 422000 423000

Date 03/95 04/95 06/95 07/95 09/95 09/95 11/95 01/96 02/96 03/96 04/96 05/96 07/96 08/96 10/96 12/96 03/97 03/97 04/97 05/97 06/97 07/97 08/97 10/97 11/97 12/97 01/98 06/98 03/98 06/98 06/98 08/98 08/98 11/98 12/98 12/98 01/99 04/99 02/99 03/99 05/99 05/99 06/99 08/99 08/99 10/99 11/99 11/99 12/99 12/99 04/00 03/00

Ser No 424000 425000 426000 427000 428000 429000 440000 441000 442000 443000 444000 445000 446000 447000 448000 449000 460000 461000 462000 463000 464000 465000 466000 467000 468000 469000 480000 481000 482000 483000 484000 485000 486000 487000 488000 489000 500000 501000 502000 503000 504000 505000 506000 507000 508000 509000 520000 521000 522000 523000 524000 524500

Date 03/00 04/00 05/00 07/00 08/00 08/00 09/00 11/00 12/00 02/01 04/01 05/01 09/01 09/01 11/01 01/02 04/00 05/02 06/02 09/02 10/02 12/02 01/03 02/03 05/03 05/03 07/03 08/03 10/03 11/03 01/04 02/04 02/04 03/04 03/04 05/04 05/04 06/04 06/04 07/04 09/04 10/04 12/04 01/05 02/05 02/05 03/05 03/05 03/05 04/05 04/05 05/05

Ser No 526000 527000 528000 529000 540000 541000 542000 543000 544000 545000 546000 547000 548000 549000 560000 561000 562000 563000 564000 565000 566000 567000 568000 569000 580000 581000 582000 583000 584000 585000 586000 587000 588000 589000 600000 601000 602000 603000 604000 605000 606000 607000 608000 609000 610000 611000 612000 613000 614000 615000 616000 617000

Date 06/05 07/05 07/05 09/05 09/05 10/05 11/05 11/05 12/05 02/06 03/06 03/06 03/06 04/06 05/06 06/06 06/06 06/06 06/06 07/06 08/06 09/06 10/06 11/06 01/07 01/07 02/07 03/07 05/07 06/07 07/07 10/07 11/07 01/08 02/08 05/08 07/08 09/08 01/09 04/09 07/09 08/09 10/09 11/09 12/09 01/10 03/10 05/10 06/10 08/10 09/10 10/10

Ser No 618000 619000

Date 11/10 12/10

*All Serial Number Dates are approximate Page 1 of 3

Page 2 of 3

WALTCO approximate serial number dates. Gardena Ser No 116000 117000 118000 119000 130000 131000 132000 133000 134000 135000 136000 137000 138000 139000 150000 151000 152000 153000 154000 155000 156000 157000 158000 159000 170000 171000 172000

Date 01/83 05/83 09/83 12/83 03/84 05/84 07/84 10/84 12/84 03/85 04/85 07/85 10/85 11/85 03/86 05/86 09/86 12/86 03/87 05/87 07/87 10/87 11/87 12/87 02/88 04/88 06/88

Ser No 173000 174000 175000 176000 177000 178000 179000 190000 191000 192000 193000 194000 195000 196000 197000 198000 199000 210000 211000 212000 213000 214000 215000 216000 217000 218000 219000

Date 08/88 10/88 11/88 01/89 03/89 04/89 07/89 09/89 11/89 01/90 03/90 05/90 07/90 10/90 12/90 03/91 06/91 09/91 12/91 04/92 06/92 09/92 12/92 02/93 05/93 08/93 12/93

Ser No 230000 231000 232000 233000 234000 235000 236000 237000 238000 239000 250000 251000 252000 253000 254000 255000 256000 257000 258000 259000 270000 271000 272000 273000 274000 275000 276000

Date 02/94 05/94 08/94 10/94 12/94 02/95 05/95 08/95 11/95 01/96 03/96 06/96 09/96 12/96 03/97 05/97 08/97 10/97 01/98 03/98 05/98 07/98 10/98 12/98 02/99 04/99 06/99

Ser No 277000 278000 279000 290000 291000 292000 293000 294000 295000 296000 297000 298000 299000 310000 311000 312000 313000 314000 315000 316000 317000 318000 330000 331000 332000 333000 334000

Date 08/99 10/99 12/99 02/00 04/00 06/00 08/00 11/00 02/01 05/01 07/01 09/01 01/02 04/02 07/02 10/02 01/03 04/03 07/03 11/03 03/04 04/04 04/04 07/04 10/04 12/04 04/05

Ser No 335000 336000 337000 338000 339000 350000 351000 352000 353000 354000 355000

Date 05/05 11/05 11/05 03/06 04/06 08/06 01/07 04/07 09/07 01/08 08/08

*All Serial Number Dates are approximate

Page 3 of 3

WALTCO approximate serial number dates. Shipped From Warehouses Marietta (Georgia) Ser No M1000 M1100 M1500 M2000 M2500 M3000 M3500 M4000 M4500 M5000 M5500 M6000 M6500 M7000 M7500 M8000 M8500

Date 12/87 12/88 04/89 03/90 12/90 09/91 07/92 04/93 02/94 06/94 11/94 04/95 09/95 04/96 10/96 04/97 09/97

Others Ser No M9000 M9500 M10000 M10500 M11000 M11500 M12000 M12500 M13000 M13500 M14000 M14500 M15000 M15500 M16000 M16500 M17000

Date 02/98 06/98 09/98 01/99 04/99 08/99 01/00 09/00 10/00 02/01 07/01 01/02 06/02 01/03 07/03 11/03 04/04

Ser No M17500 M18000 M19000 M19500 M20000 M20500 M21000 M21500 M21600 M21700 M21800 M21900 M22000 M22100 M22200 M22300 M22600

Date 07/04 10/04 01/05 04/05 01/06 03/06 08/06 01/07 03/07 04/07 05/07 07/07 08/07 11/07 12/07 01/08 06/08

Ser No D1000 D2000 D3000 D4000 D5000 D6000 D7000 F1000 S1000 A1000 T8000 T9000 T9500 T9900

Date 01/91 06/92 03/94 03/95 11/96 04/98 04/99 02/00 04/00 04/00 05/00 09/02 11/03 06/04

Date 10/97 12/97 01/98 06/98 07/98 09/98 12/98 03/99 05/99 07/99 09/99 10/99 12/99 03/00 04/00 05/00

Ser No W4200 W4300 W4400 W4500 W4600 W4700 W4800 W4900 W5000 W5100 W5200 W5300 W5400 W5500 W5600 W5700

Date 07/00 09/00 11/00 01/01 03/01 05/01 07/01 10/01 12/01 12/01 02/02 03/02 06/02 07/02 09/02 01/03

Ser No W5800 W5900 W6000 W6100 W6200 W6300 W6400 W6500 W6600 W6700 W6800 W6900 W7000

Date 01/03 02/03 04/03 06/03 08/03 10/03 01/04 03/04 06/04 09/04 12/04 02/05 05/05

Ser No CMT100 CMT200 CMT300 CMT400 CMT500 CMT600

Date 05/07

Burlington (Wisconsin) Ser No W1000 W1100 W1200 W1300 W1400 W1500 W1600 W1700 W1800 W1900 W2000 W2100 W2200 W2300 W2400 W2500

Date 11/94 02/95 04/95 06/95 08/95 10/95 12/95 03/96 05/96 08/96 09/96 12/96 02/97 04/97 06/97 08/97

Ser No W2600 W2700 W2800 W2900 W3000 W3100 W3200 W3300 W3400 W3500 W3600 W3700 W3800 W3900 W4000 W4100

*All Serial Number Dates are approximate

MISC. Ser No CMC100 CMC200 CMC300 CMC400 CMC500 CMC600 CMC700

Date 05/07 07/07 09/07 10/07 12/07 01/08 06/08