Waltco EZL Series Liftgate

Page 1

EZL-Series Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco terminology, click the "Liftgate Terminology" link and it will take you to a document showing a picture of the liftgate with the common Waltco names for each of the parts.

EZLSeries

Š 2009 Waltco Lift Corp. All rights reserved


EZL Series Liftgate Terminology 1. 2. 3. 4. 5. 6. 7. 8. 9.

Hydraulic Cylinder Hose Assembly Return Line Barbed Fitting Return Line Breather Lowering Solenoid Pump Unit Starter Solenoid Pump Unit Motor Pump Unit Reservoir

10. 11. 12. 13. 14. 15. 16. 17.

90Ëš Hose Fitting Flow Control Valve Drain Plug Pump T- Hose Fitting Male-Female Coupler Female-Female Coupler Flow Control Valve

GR02274

Page 1 Š 2009 Waltco Lift Corp. All rights reserved


EZL Series Liftgate Terminology 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.

28. 29. 30. 31. 32. 33. 34. 35. 36. 37.

Bed Extension Transit Hook Transit Latch Handle Mount Plate Mount Tube Assembly Pump Unit Pump Cover Parting Bar Hydraulic Cylinder Main Deck Pin

Lift Arm Assembly Roll Pin Spring Parallel Arm Stop Block Deck Assembly Hinge Platform Lock Deck Extension Assembly Specification Tag

GR00467

Page 2 Š 2009 Waltco Lift Corp. All rights reserved


EZL Series Liftgate Terminology Explanation of Specification Tag Model No. Model Name 235 EZL-25 236 EZL-30

Description Flipaway Flipaway

Capacity 2500 lbs. 3000 lbs.

MODEL NUMBER

RATED CAPACITY Based on an evenly distributed load on the platform flat surface.

SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions

DATE OF MANUFACTURE Month / Year

GR00241

Specification Tag

GR02275

Page 3 Š 2009 Waltco Lift Corp. All rights reserved


EZL-SERIES PLATFORM ASSEMBLY Deck

Platform folding Assist Springs

Deck Extension

Foot Activated Cart Stops

Flush type Hinges (Does not extend above platform Surface)

Common Features ! Wide arm design ! Platforms are 48" Deep x 80" Wide ! Two assist springs ! Reduced Maintenance Design (No Grease required) ! Foot Avtivated Split Cart Stops (31" Wide) Capacity decal

! ! !

Reduced Installation design (Pump attached to Mount Tube) Available in two Lifting Capacities: EZL-25 – 2500 lb. EZL-30 – 3000 lb. Torsion assisted Deck Extension folding

EZL-25 – 2500 Pounds EZL-30 – 3000 Pounds

PM-626 Built from 6-04 thru 5-08 PM-626A Built from 5-08 Rev. 02 8/09

Click here for list of liftgate serial numbers, organized by approximate ship dates. © 2009 Waltco Lift Corp. All rights reserved


PLATFORM ASSEMBLY (Built thru 5-08)

REVISED: E.O. REV.

LIFT CORP. EZL-25, 30

8-1-09 6251 04

PM-626 ITEM 01 02 03 04 05 06 07 08 11 12 13 16 17 18 19 20 21 22 23 24

PART NUMBER 80004700 h 33570200 hj 75001004 efghjk 80001212 75088061 hj 23515000 hj 75085185 cgj 75087574 cgj 23614500 cgj 23614550 dgj 14241601 cgj 80004696 h 80004697 j 75086055 efghj 75088081 efghj 23511750 hj 33670200 hj 23512100 a 21514301 10010142 behj 75089542 abehj

QTY 1 1 3 1 1 1 6 6 1 1 8 1 2 2 2 1 2 2 2 4

DESCRIPTION Main Deck Complete 3/8” x 39-1/2” Torsion Bar Retaining Ring, 1” dia. Hinge Assembly Kit (2 Hinges) Washer, 1-1/16” i.d. x 2” o.d. x 0.134” thk. Platform Lock Lock Nut, 3/8”-16 Socket Head Shoulder Screw, Gr. 8 Cart Stop Assembly, Curb Side Cart Stop Assembly, Driver Side Spring, Cart Stop Deck Extension Complete Deck Extension W/ Cart Stops, Complete Screw, Grade 5 Hex, 3/8”-16 x ¾” Washer, Lock, 3/8” i.d. Anchor Bracket 3/8” x 50” Torsion Bar Pin, Main Hinge Torsion Spring Bearing, 1” i.d. x ¾” Coiled Pin, ½” x 2”

a b c d e f g h j k

Included in Pin Replacement Kit 80004692 Included in Bearing Replacement Kit 80004693 Included in Curb Side Cart Stop Parts Kit 80004694 Included in Driver Side Cart Stop Parts Kit 80004695 Included in Main Deck Complete 80004700 Included in Deck Extension Complete 80004696 Included in Deck Extension with Cart Stops 80004697 Included in Platform Complete 80004698 Included in Platform Complete with Cart Stops 80004699 Included in Hinge Assy Kit 80001212

© 2009 Waltco Lift Corp. All rights reserved


PLATFORM ASSEMBLY (Built from 5-08)

REVISED: E.O. REV.

LIFT CORP. EZL-25, 30

8-1-09 6251 02

PM-626A ITEM 01 02 03 04 05 06 07 08 11 12 13 16 17 18 19 20 21 22 23 24 25

PART NUMBER 80004700 h 33570200 hj 7500047-5 efghjk 23511701 efghjk 75088061 hj 23515000 hj 75085185 cgj 75087574 cgj 23614500 cgj 23614550 dgj 14241601 cgj 80004696 h 80004697 j 75086055 efghj 75088081 efghj 23511750 hj 33670200 hj 23512100 a 21514301 10010142 behj 75089542 abehj k

23512300 efghj

QTY 1 1 5 2 1 1 6 6 1 1 8 1 2 2 2 1 2 2 2 4 5

DESCRIPTION Main Deck Complete 3/8” x 39-1/2” Torsion Bar 3/8-16 x ½” Set Screw w/Patch Platform Hinge Washer, 1-1/16” i.d. x 2” o.d. x 0.134” thk. Platform Lock Lock Nut, 3/8”-16 Socket Head Shoulder Screw, Gr. 8 Cart Stop Assembly, Curb Side Cart Stop Assembly, Driver Side Spring, Cart Stop Deck Extension Complete Deck Extension W/ Cart Stops, Complete Screw, Grade 5 Hex, 3/8”-16 x ¾” Washer, Lock, 3/8” i.d. Anchor Bracket 3/8” x 50” Torsion Bar Pin, Main Hinge Torsion Spring Bearing, 1” i.d. x ¾” Coiled Pin, ½” x 2” Collar

a b c d e f g h j k

Included in Pin Replacement Kit 80004692 Included in Bearing Replacement Kit 80004693 Included in Curb Side Cart Stop Parts Kit 80004694 Included in Driver Side Cart Stop Parts Kit 80004695 Included in Main Deck Complete 80004700 Included in Deck Extension Complete 80004696 Included in Deck Extension with Cart Stops 80004697 Included in Platform Complete 80004698 Included in Platform Complete with Cart Stops 80004699 Included in Hinge Assembly Kit 80001212

© 2009 Waltco Lift Corp. All rights reserved


EZL-SERIES MOUNT ASSEMBLY

Mount Plate

Mount Tube

Spec Tag Hydraulic Pump unit attached to Liftgate

Parting Bar w/ Rollers

Two Hydraulic Cylinders

Parallel Arm

Lift Arm Assy

Hinge Assy

Common Features ! Wide arm design ! Two Cylinders ! Spec tag on cylinder clevis ! Round mount tube ! Round lift tube ! Two independent hinge assemblies ! Parting bar with Roller

! ! ! !

Reduced Maintenance Design (No Grease required) Reduced Installation design (Pump attached to Mount Tube) Available in two Lifting Capacities: EZL-25 – 2500 lb. EZL-30 – 3000 lb. Torsion assisted Deck Extension folding

PM-625 Built from 6-04

Rev. 01 6/04

Click here for list of liftgate serial numbers, organized by approximate ship dates. © 2009 Waltco Lift Corp. All rights reserved


MOUNT FRAME ASSEMBLY (All Years)

REVISED: E.O. REV.

LIFT CORP. EZL-25, 30

11-20-08 6097 03

PM-625 ITEM 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER 23520000 75089334 25170100 75090310 70401408 75086212 10090450 75088079 70430320 70430430 70401409 75086846 a,b 23570300 a 10010142 b 23555000 10010141 b 23550000 23530000 23550050 23555050 23540700 75086059 75085185 23540200 23570100 a 10010137 b 23370300 a 10010144 b 85803391 b 23580010 23640000 80000983

QTY 1 1 2 1 1 3 1 3 1 1 10 3 4 1 2 1 1 1 1 1 1 1 1 3 2 4 2 4 2 1 1

DESCRIPTION Mount Frame Weldment Grommet, ½” i.d. Mount Plate Grommet, Split, Mutli Hole Grommet, 7/16” i.d. Screw, Grade 8 Hex, 1/4”-20 x 1-1/4” Pump Cover Washer, Lock, ¼” i.d. Hydraulic Pump, Gravity Down Hydraulic Pump, Power Down Grommet, ¼” i.d. Screw, Thread Rolling, Hex, 3/8”-16 x ¾” Pin, 1” dia. x 2-3/8” long Bearing, 1” i.d. x ¾” long Parallel Arm, Curb Side Bearing, 1” i.d. x 7/8” long Stop Block, Curb Side Lift Arm Weldment Stop Block, Driver Side Parallel Arm, Driver Side Parting Wheel Screw, Hex, 3/8”-16 x 2-3/4” Nut, Nylok, 3/8”-16 Parting Bar, Base Pin, 1” dia. x 5-7/8” long Bearing, 1” i.d. x 1-3/8” long Pin, 1” dia. x 4-1/4” long Bearing, 1” i.d. x 1-3/4” long Bearing, 1” i.d. x 1” long Hydraulic Cylinder Trailer Hitch Kit (Optional) Adjustable Draw Bar Kit, Class III (Optional)

a b

Included in Pin Replacement Kit 80004692 Included in Bearing Replacement Kit 80004693

© 2009 Waltco Lift Corp. All rights reserved


EZL-SERIES BED EXTENSION ASSEMBLY

Spring Extension Plate Latch Handle

Safety Hook Common Features ! !

10” deep extension plate 94” or 100” wide extension plate PM-508B Built from 6-04 Electric Controls Only One spring Hook with nub

Rev. 01 6/04

Click here for list of liftgate serial numbers, organized by approximate ship dates. © 2009 Waltco Lift Corp. All rights reserved


BED EXTENSION (All Years)

REVISED: E.O. REV.

LIFT CORP. F, C, E, EZL

7-1-08 6046 02

PM-508B A

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NUMBER 26360001 A 26360002 A 26360101 L 26360102 75089330 L K 20261600 L 26262002 L 75089547 L K 26365102 K 26263202 K 26266001 26265205 26297102 B 26298003 B 26298004 B 26298050 C 26298010 C 22597051 D E 22597001 D E 26297600 F G H 75088057 F G H 75088067 G 75086155 F G H 75086110 G 75088085 F G H 75088083 G 75085008 G 75085012 F

QTY 1

75089374 D 75089373 DE 75089373 DE 22575200 DE 75089376 DE 75085000 DE 75086732 DE 22597102 DE

2 2

1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 2 8* 4 4! 2 4! 2 2 4

2 4 8 8 4

DESCRIPTION Bed Extension – 96” Bed Extension – 102” Control Handle 96” Bed Extension Control Handle 102” Bed Extension Handle Grip (2 used with dual controls) Torsion Spring Hook Assembly Roll Pin (3 used with dual control) Dual Control Handle (Dual Control only) Connector Sleeve (Dual Control only) Bed Extension Gauge/Gusset Control Handle Collar Dock Bumper Angle Support Channel Support Bar Super Duty Dock Bumper (Driver’s Side) Super Duty Dock Bumper (Curb Side) Super Duty Dock Bumper w/lights (D.S.) Super Duty Dock Bumper w/lights (C.S.) Rubber Bumper Washer, 5/8” Washer, 1/2” Hex Bolt, 5/8”-11 x 2” lg. Hex Bolt, 1/2”-13 x 2-1/2” lg. Lock Washer, 5/8” Lock Washer, 1/2” Hex Nut, 1/2”-13 Hex Nut, 5/8”-11

B

Kit, 80001088, Bed Extension Install, is required for mounting bed extensions Heavy Duty dock Bumper Kit 26296003

C

Super Duty dock Bumper Kit 262960004 (without lights)

D

Super Duty dock Bumper Kit With (4) Lights 22596001 (Tractor) Super Duty dock Bumper Kit With (4) Lights 22596003 (Trailer)

E F G H

Rubber Bumper Kit 26297003 (For Heavy Duty Dock Bumper Kit) Rubber Bumper Kit 26297004 (For Super Duty Dock Bumper Kit w/o Lights) Rubber Bumper Kit 22596011 (For Super Duty Dock Bumper Kit With Lights)

K

Included in Dual Control Kit (80000431)

L

Included in Hook and Handle Replacement Kit (80000969).

* Quantity of 4 for 22596011, Quantity of 2 for 26297004 ! Quantity of 2 for 26297004

Taillight Backup (Tractors only) (Clear) Taillight S, T & T (Trailers only) (Red) Taillight S, T & T (Red) Harness, 2 Lamp Light Grommet Hex Nut, #10-32 Machine Screw, #10-32 x 1” lg. Taillight Bracket

© 2009 Waltco Lift Corp. All rights reserved


EZL-SERIES ELECTROPAK" and THERMALPAK" (Manufactured from 6-04) One hydraulic hose & One clear plastic return line

Two hydraulic hoses Raise Solenoid Lowering Solenoid

Lowering Solenoid Run Solenoid

Reservoir

Run Solenoid Reservoir

Adapter Adapter

EZL-25, 30 Electric Control

Common Features ! ! ! !

! ! !

EZL-25, 30 Electric Control Power Down

Monarch power units with ElectroPak# or ThermalPak# decal Electric controls "EZL" Series reduced maintenance cylinder Pressure set at 2700 psi Pump mounted to curb side of liftgate mount tube Thermalpak discontinued 6-07 Added Thermal Protection to all pumps 6-07 EZL-25, 30 Electric Control

Electric Control Power Down

Reservoir

Round Plastic

Round Plastic

Pump Box

Plastic

Plastic

Adapter

Square

Square

Hydraulic Layout

PM-627

PM-628

Electrical Layout & Schematic

PM-617 Built from 6-04 thru 7-08

PM-618 Built from 6-04 thru 7-08

PM-617A Built from 7-08 thru 8-09

PM-618A Built from 7-08 thru 10-08

PM-617B Built from 8-09

PM-618B Built from 10-08 thru 8-09 PM-618C Built from 8-09 Rev. 01 3/11

Click here for list of liftgate serial numbers, organized by approximate ship dates.


HYDRAULIC ASSEMBLY, GRAVITY DOWN (All Years)

REVISED: E.O. REV.

LIFT CORP. EZL-25, 30

8-1-09 6251 04

PM-627 ITEM 01 02 03 04 05 06 07 A B C D E F

PART NUMBER 75083111 75083023 70401408 75086212 80000428 75086860 a 70430320 70400001 c 70092503 c 70400004 c 75089853 c 7043001-1 c 75089833 c

QTY 1 2 1 3 1 4 1 1 1 1 1 1 1

G

10099309 c

1

H J K 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

75089834 c 10099310 c 70402303 c 75088079 70401409 10099500 75089243 10010144 b 23580010 85803391 b 75082747 10095625 75083114 85803804 70110040 75082871 75082869 75082887 75082745 75088051 90185850 c 10098425 c 75085003 75088052

1 1 1 3 1 1 1 2 2 4 1 1 1 1 1 1 1 1 1 3 1 1 1 1

DESCRIPTION Hose Assembly, 3/8” i.d. x 33-1/2” long Tube, Flexible PVC, 48” long Grommet, 7/16” i.d. Screw, Grade 8 Hex, ¼”-20 x 1-1/4” Switch with 10’ Cord Screw, Self Tapping, Phillips, #8-32 x ¾” Hydraulic Pump Plastic Reservoir Valve, 2-Way, 2 Position w/ Coil Breather 5 Amp Fuse Motor, 12V Starter Solenoid, 12V Inline Fuse Assembly (Includes Fuse 75089853) Bus Bar Wire Lead Coil, 10V, 25A Washer, Lock, ¼” i.d. Grommet, ¼” i.d. Terminal Link 150 Amp Circuit Breaker Bearing, 1” i.d. x 1-3/4” long Hydraulic Cylinder (incl. bearings) Bearing, 1” i.d. x 1” long Tee, ¼” Barb x ¼” NPT Battery Cable Assembly, 2 Ga. Hose Assembly, 3/8” i.d. x 57” long Adapter, 3/8” M JIC to ¼” M NPT Pressure Compensator Valve Adapter, ¼” NPT M to 9/16”, 37$ F Elbow 90$, 9/16”-18 37$ M to 9/16”-18 “O” Tee, 9/16” JIC x 9/16” SAE O-Ring Barbed Fitting, ¼” NPTF x ¼” Washer, 1/4” I.D. x 5/8” O.D. Screw, 5/16-18 x ½” Ground Cable Nut, 5/6-18 Serrated Washer, 5/16” I.D. x 7/8” O.D.

a

Included in Switch kit 80000428

b

Included in Bearing Replacement kit 80004693

c

Included in Pump Assembly 70430320

© 2009 Waltco Lift Corp. All rights reserved


HYDRAULIC ASSEMBLY, POWER DOWN (All Years)

REVISED: E.O. REV.

LIFT CORP. EZL-25, 30

8-1-09 6251 04

PM-628 ITEM 01 02 03 04 05 06 A B C D E F G H J K L 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NUMBER 75083111 70401408 75086212 80000428 75086860 a 70430430 70400001 c 70400014 c 70400004 c 75089853 c 7043001-1 c 75089833 c 80001032 c 70092503 c 75089834 c

QTY 1 2 3 1 4 1 1 1 1 1 1 1 1 1 1

c

1

70402303 c 75088079 75083200 10010144 b 23580010 85803391 b 75083210 75083022 75083114 75083309 70110040 75082871 75082869 75082887 75082745 10195625 10099500 75089243 75082742 75088051 90185850 c

2 3 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1

10099309

DESCRIPTION Hose Assembly, 3/8” I.D. x 33-1/2” long Grommet, 7/16” I.D. Screw, Grade 8 Hex, 1/4”-20 x 1-1/4” Switch with 10’ Cord Screw, Self Tapping, Phillips, #8-32 x 3/4” Hydraulic Pump, Power Down Plastic Reservoir Valve, 4-Way, 2 Position w/ Coil Breather 5 Amp Fuse Motor, 12V Starter Solenoid, 12V Power Down Module Valve, 2-Way, 2 Position w/ Coil Bus Bar Inline Fuse Assembly (Includes Fuse 75089853) Coil, 10V, 25A Washer, Lock, 1/4” I.D. Hose Assembly, 1/4” I.D. x 45” long Bearing, 1” I.D. x 1-3/4” long Hydraulic Cylinder (incl. bearings) Bearing, 1” I.D. x 1” long Elbow, 7/16” JIC x 1/4” NPT Tube, Flexible PVC, 90” long Hose Assembly, 3/8” I.D. x 57” long Adapter, 3/8” M JIC to 1/4” M NPT Pressure Compensator Valve Adapter, 1/4” NPT M to 9/16”, 37$ F Elbow 90$, 9/16”-18 37$ M to 9/16”-18 “O” Tee, 9/16” JIC x 9/16” SAE O-Ring Elbow, 1/4” NPT x 1/4” Barbed Battery Cable Assembly, 2 Ga. Terminal Link 150 Amp Circuit Breaker Elbow, 3/8” NPT x 1/4” Barbed Washer, 1/4” I.D. x 5/8” O.D. Screw, 5/16-18 x ½”

ITEM 27 28 29

PART NUMBER 10098425 c 75085003 75088052

QTY 1 1 1

DESCRIPTION Ground Cable Nut, 5/6-18 Serrated Washer, 5/16” I.D. x 7/8” O.D.

a

Included in Super Switch kit 80000428

b

Included in Bearing Replacement kit 80004693

c

Included in Pump Assembly 70430430


ELECTRIC CONTROL OPTIONS – Gravity Down (Built thru 7-08)

WHITE GROUND

USE THIS STUD TO GROUND WHITE WIRE

RED POWER

WHITE GROUND

USE THIS STUD TO GROUND WHITE WIRE

RED POWER

LOWER ®

Electropak

WALTCO

LOWER ®

Thermalpak with Voltage Guard™

REVISED: E.O. REV.

TRUCK EQUIPMENT CO.

5-7-04 5337G 03

PM-617 ITEM 1 2 3 4 5 6

a

PART NUMBER 10099322 a 10099323 b 10099325 c 75082038 75082037 75089853 75089850

QTY 1 1 1 1 1 1 1

DESCRIPTION SuperSwitch™ (for curb side) SuperSwitch™ (for Dual Control Harness) SuperSwitch™ (Hand Held Remote) Trailer Socket Trailer Plug 5 Amp Fuse Fuse Holder

Included in SuperSwitch™ Kit 80000428.

b

Included in SuperSwitch™ Dual Control Kit 80000434.

c

Included in SuperSwitch™ Hand Held Remote Kit 80000430.

© 2009 Waltco Lift Corp. All rights reserved


ELECTRIC CONTROL OPTIONS – Gravity Down (Built from 7-08)

GREEN POWER

WHITE RAISE

BLACK LOWER

REVISED: E.O. REV.

LIFT CORP.

7-1-08 6046 01

PM-617A

1 2 3 4 5 6 7

PART NUMBER 10099322 a 10099323 b 10099325 c 75082038 75082037 75089851 75089850 10098413

QTY 1 1 1 1 1 1 1 1

DESCRIPTION Switch w/10ft Cord (for curb side) Switch w/15ft Cord (for Dual Control) Switch (Hand Held Remote) Trailer Socket Trailer Plug 10 Amp Fuse Fuse Holder Dual Control Harness

a

Included in Switch Kit 80000428. Included in Switch Dual Control Kit 80000434. c Included in Switch Hand Held Remote Kit 80000430. b

© 2009 Waltco Lift Corp. All rights reserved


ELECTRIC CONTROL OPTIONS – GRAVITY DOWN (Built from 8-09)

GREEN POWER

WHITE RAISE

BLACK LOWER

REVISED: E.O. REV.

LIFT CORP.

12-17-09 6339 02

PM-617B

1 2 3 4 5 6 7 a b c

PART NUMBER QTY DESCRIPTION 10099322 a 1 Switch w/10ft Cord (for curb side) 10099323 b 1 Switch w/15ft Cord (for Dual Control) 10099325 c 1 Switch (Hand Held Remote) 75082038 1 Trailer Socket 75082037 1 Trailer Plug 75089854 1 15 Amp Fuse 75089850 1 Fuse Holder 10098413 1 Dual Control Harness

Included in Switch Kit 80000428. Included in Switch Dual Control Kit 80000434. Included in Switch Hand Held Remote Kit 80000430.

© 2009 Waltco Lift Corp. All rights reserved


ELECTRIC CONTROL OPTIONS – Power Down (Built thru 7-08)

WHITE GROUND

USE THIS STUD TO GROUND WHITE WIRE

RED POWER

BLACK LOWER GREEN RAISE

Thermalpak® with Voltage Guard™

WALTCO

Electropak®

REVISED: E.O. REV.

TRUCK EQUIPMENT CO.

12-1-03 5221 01

PM-618 ITEM 1 2 3 4 5 6 a

PART NUMBER 10099322 a 10099323 b 10099325 c 75082038 75082037 75089853 75089850

QTY 1 1 1 1 1 1 1

DESCRIPTION SuperSwitch™ (for curb side) SuperSwitch™ (for Dual Control Harness) SuperSwitch™ (Hand Held Remote) Trailer Socket Trailer Plug 5 Amp Fuse Fuse Holder

Included in SuperSwitch™ Kit 80000428.

b

Included in SuperSwitch™ Dual Control Kit 80000434.

c

Included in SuperSwitch™ Hand Held Remote Kit 80000430.

© 2009 Waltco Lift Corp. All rights reserved


ELECTRIC CONTROL OPTIONS – Power Down (Built 7-08 thru 10-08)

GREEN POWER

BLACK LOWER

WHITE RAISE

REVISED: E.O. REV.

LIFT CORP.

7-1-08 6046 01

PM-618A ITEM 1 2 3 4 5 6 7

PART NUMBER 10099322 a 10099323 b 10099325 c 75082038 75082037 75089851 75089850 10098413

QTY 1 1 1 1 1 1 1 1

DESCRIPTION Switch w/10ft Cord (for curb side) Switch w/15ft Cord (for Dual Control) Switch (Hand Held Remote) Trailer Socket Trailer Plug 10 Amp Fuse Fuse Holder Dual Control Harness

a

Included in Switch™ Kit 80000428. Included in Switch™ Dual Control Kit 80000434. c Included in Switch™ Hand Held Remote Kit 80000430. b

© 2009 Waltco Lift Corp. All rights reserved


ELECTRIC CONTROL OPTIONS – Power Down (Built from 10-08)

REVISED: E.O. REV.

LIFT CORP.

9-26-08 6076A 01

PM-618B ITEM 1 2 3 4 5 6 7

PART NUMBER 10099322 a 10099323 b 10099325 c 75082038 75082037 75089853 10099309 10098413

QTY 1 1 1 1 1 1 1 1

DESCRIPTION Switch w/10ft Cord (for curb side) Switch w/15ft Cord (for Dual Control) Switch (Hand Held Remote) Trailer Socket Trailer Plug 5 Amp Fuse Fuse Holder Dual Control Harness

a

Included in Switch™ Kit 80000428. Included in Switch™ Dual Control Kit 80000434. c Included in Switch™ Hand Held Remote Kit 80000430. b

© 2009 Waltco Lift Corp. All rights reserved


ELECTRIC CONTROL OPTIONS – POWER DOWN (Built from 8-09)

REVISED: E.O. REV.

LIFT CORP.

12-11-09 6339 02

PM-618C ITEM 1 2 3 4 5 6 7 a b c

PART NUMBER 10099322 a 10099323 b 10099325 c 75082038 75082037 75089854 10099309 10098413

QTY 1 1 1 1 1 1 1 1

DESCRIPTION Switch w/10ft Cord (for curb side) Switch w/15ft Cord (for Dual Control) Switch (Hand Held Remote) Trailer Socket Trailer Plug 15 Amp Fuse Fuse Holder Dual Control Harness

Included in Switch™ Kit 80000428. Included in Switch™ Dual Control Kit 80000434. Included in Switch™ Hand Held Remote Kit 80000430.

© 2009 Waltco Lift Corp. All rights reserved


Schematics EZL Series Electrical Schematics EZL Series

Gravity Down Electrical Schematic (Built from 6-04 thru 7-08) Gravity Down Electrical Schematic (Built from 7-08) Power Down Electrical Schematic (Built from 6-04 thru 7-08) Power Down Electrical Schematic (Built from 7-08 thru 10-08) Power Down Electrical Schematic (Built from 10-08)

EZL Series Hydraulic Schematics Gravity Down Hydraulic Schematic (Built from 6-04) Power Down Hydraulic Schematic (Built from 6-04)

Click here for a list of liftgate serial numbers, organized by approximate ship dates.

Š 2009 Waltco Lift Corp. All rights reserved


EZL SERIES GRAVITY DOWN HYDRAULIC SCHEMATIC - Built from 6-04 HYDRAULIC SCHEMATIC – GRAVITY DOWN Hydraulic Cylinder

Lowering Speed Flow Control Valve

Pressure Compensated Flow Control Valve

Pump & Reservoir

Lowering Solenoid Valve

GR00500

Page 1 of 2 © 2009 Waltco Lift Corp. All rights reserved


EZL SERIES POWER DOWN HYDRAULIC SCHEMATIC - Built from 6-04 HYDRAULIC SCHEMATIC - POWER DOWN

C1 Raise Port

Hydraulic Cylinder

C2 Lower Port

Curb Side

Driver Side

Lowering Solenoid Valve Pump &

Pressure Compensated Flow Control Valve

Reservoir

Raise Solenoid Valve

Lowering Speed Flow Control Valve (Pressure Compensated)

GR01095

Page 2 of 2 Š 2009 Waltco Lift Corp. All rights reserved


Page 1 of 3

WALTCO approximate serial number dates. Tallmadge Ser No 220000 221000 222000 223000 224000 225000 226000 227000 228000 229000 240000 241000 242000 243000 244000 245000 246000 247000 248000 249000 260000 261000 262000 263000 264000 265000 266000 267000 268000 269000 280000 281000 282000 283000 284000 285000 286000 287000 288000 289000 300000 301000 302000 303000 304000 305000 306000 307000 308000 309000 320000 321000

Revised 12-14-10 Date 11/88 12/88 01/89 03/89 04/89 05/89 06/89 08/89 10/89 11/89 01/90 02/90 07/90 04/90 05/90 07/90 09/90 12/90 12/90 02/91 04/91 05/91 08/91 10/91 12/91 02/92 03/92 05/92 06/92 08/92 09/92 11/92 12/92 02/93 03/93 04/93 06/93 07/93 08/93 10/93 11/93 02/94 02/94 03/94 04/94 05/94 08/94 09/94 10/94 10/94 12/94 01/95

Ser No 322000 323000 324000 325000 326000 327000 328000 329000 340000 341000 342000 343000 344000 345000 346000 347000 348000 349000 360000 361000 362000 363000 364000 365000 366000 367000 368000 369000 380000 381000 382000 383000 384000 385000 386000 387000 388000 389000 400000 401000 402000 403000 404000 405000 406000 407000 408000 409000 420000 421000 422000 423000

Date 03/95 04/95 06/95 07/95 09/95 09/95 11/95 01/96 02/96 03/96 04/96 05/96 07/96 08/96 10/96 12/96 03/97 03/97 04/97 05/97 06/97 07/97 08/97 10/97 11/97 12/97 01/98 06/98 03/98 06/98 06/98 08/98 08/98 11/98 12/98 12/98 01/99 04/99 02/99 03/99 05/99 05/99 06/99 08/99 08/99 10/99 11/99 11/99 12/99 12/99 04/00 03/00

Ser No 424000 425000 426000 427000 428000 429000 440000 441000 442000 443000 444000 445000 446000 447000 448000 449000 460000 461000 462000 463000 464000 465000 466000 467000 468000 469000 480000 481000 482000 483000 484000 485000 486000 487000 488000 489000 500000 501000 502000 503000 504000 505000 506000 507000 508000 509000 520000 521000 522000 523000 524000 524500

Date 03/00 04/00 05/00 07/00 08/00 08/00 09/00 11/00 12/00 02/01 04/01 05/01 09/01 09/01 11/01 01/02 04/00 05/02 06/02 09/02 10/02 12/02 01/03 02/03 05/03 05/03 07/03 08/03 10/03 11/03 01/04 02/04 02/04 03/04 03/04 05/04 05/04 06/04 06/04 07/04 09/04 10/04 12/04 01/05 02/05 02/05 03/05 03/05 03/05 04/05 04/05 05/05

Ser No 526000 527000 528000 529000 540000 541000 542000 543000 544000 545000 546000 547000 548000 549000 560000 561000 562000 563000 564000 565000 566000 567000 568000 569000 580000 581000 582000 583000 584000 585000 586000 587000 588000 589000 600000 601000 602000 603000 604000 605000 606000 607000 608000 609000 610000 611000 612000 613000 614000 615000 616000 617000

Date 06/05 07/05 07/05 09/05 09/05 10/05 11/05 11/05 12/05 02/06 03/06 03/06 03/06 04/06 05/06 06/06 06/06 06/06 06/06 07/06 08/06 09/06 10/06 11/06 01/07 01/07 02/07 03/07 05/07 06/07 07/07 10/07 11/07 01/08 02/08 05/08 07/08 09/08 01/09 04/09 07/09 08/09 10/09 11/09 12/09 01/10 03/10 05/10 06/10 08/10 09/10 10/10

Ser No 618000 619000

Date 11/10 12/10

*All Serial Number Dates are approximate Page 1 of 3

Š 2009 Waltco Lift Corp. All rights reserved


Page 2 of 3

WALTCO approximate serial number dates. Gardena Ser No 116000 117000 118000 119000 130000 131000 132000 133000 134000 135000 136000 137000 138000 139000 150000 151000 152000 153000 154000 155000 156000 157000 158000 159000 170000 171000 172000

Date 01/83 05/83 09/83 12/83 03/84 05/84 07/84 10/84 12/84 03/85 04/85 07/85 10/85 11/85 03/86 05/86 09/86 12/86 03/87 05/87 07/87 10/87 11/87 12/87 02/88 04/88 06/88

Ser No 173000 174000 175000 176000 177000 178000 179000 190000 191000 192000 193000 194000 195000 196000 197000 198000 199000 210000 211000 212000 213000 214000 215000 216000 217000 218000 219000

Date 08/88 10/88 11/88 01/89 03/89 04/89 07/89 09/89 11/89 01/90 03/90 05/90 07/90 10/90 12/90 03/91 06/91 09/91 12/91 04/92 06/92 09/92 12/92 02/93 05/93 08/93 12/93

Ser No 230000 231000 232000 233000 234000 235000 236000 237000 238000 239000 250000 251000 252000 253000 254000 255000 256000 257000 258000 259000 270000 271000 272000 273000 274000 275000 276000

Date 02/94 05/94 08/94 10/94 12/94 02/95 05/95 08/95 11/95 01/96 03/96 06/96 09/96 12/96 03/97 05/97 08/97 10/97 01/98 03/98 05/98 07/98 10/98 12/98 02/99 04/99 06/99

Ser No 277000 278000 279000 290000 291000 292000 293000 294000 295000 296000 297000 298000 299000 310000 311000 312000 313000 314000 315000 316000 317000 318000 330000 331000 332000 333000 334000

Date 08/99 10/99 12/99 02/00 04/00 06/00 08/00 11/00 02/01 05/01 07/01 09/01 01/02 04/02 07/02 10/02 01/03 04/03 07/03 11/03 03/04 04/04 04/04 07/04 10/04 12/04 04/05

Ser No 335000 336000 337000 338000 339000 350000 351000 352000 353000 354000 355000

Date 05/05 11/05 11/05 03/06 04/06 08/06 01/07 04/07 09/07 01/08 08/08

*All Serial Number Dates are approximate

Page 2 of 3 Š 2009 Waltco Lift Corp. All rights reserved


Page 3 of 3

WALTCO approximate serial number dates. Shipped From Warehouses Marietta (Georgia) Ser No M1000 M1100 M1500 M2000 M2500 M3000 M3500 M4000 M4500 M5000 M5500 M6000 M6500 M7000 M7500 M8000 M8500

Date 12/87 12/88 04/89 03/90 12/90 09/91 07/92 04/93 02/94 06/94 11/94 04/95 09/95 04/96 10/96 04/97 09/97

Others Ser No M9000 M9500 M10000 M10500 M11000 M11500 M12000 M12500 M13000 M13500 M14000 M14500 M15000 M15500 M16000 M16500 M17000

Date 02/98 06/98 09/98 01/99 04/99 08/99 01/00 09/00 10/00 02/01 07/01 01/02 06/02 01/03 07/03 11/03 04/04

Ser No M17500 M18000 M19000 M19500 M20000 M20500 M21000 M21500 M21600 M21700 M21800 M21900 M22000 M22100 M22200 M22300 M22600

Date 07/04 10/04 01/05 04/05 01/06 03/06 08/06 01/07 03/07 04/07 05/07 07/07 08/07 11/07 12/07 01/08 06/08

Ser No D1000 D2000 D3000 D4000 D5000 D6000 D7000 F1000 S1000 A1000 T8000 T9000 T9500 T9900

Date 01/91 06/92 03/94 03/95 11/96 04/98 04/99 02/00 04/00 04/00 05/00 09/02 11/03 06/04

Date 10/97 12/97 01/98 06/98 07/98 09/98 12/98 03/99 05/99 07/99 09/99 10/99 12/99 03/00 04/00 05/00

Ser No W4200 W4300 W4400 W4500 W4600 W4700 W4800 W4900 W5000 W5100 W5200 W5300 W5400 W5500 W5600 W5700

Date 07/00 09/00 11/00 01/01 03/01 05/01 07/01 10/01 12/01 12/01 02/02 03/02 06/02 07/02 09/02 01/03

Ser No W5800 W5900 W6000 W6100 W6200 W6300 W6400 W6500 W6600 W6700 W6800 W6900 W7000

Date 01/03 02/03 04/03 06/03 08/03 10/03 01/04 03/04 06/04 09/04 12/04 02/05 05/05

Ser No CMT100 CMT200 CMT300 CMT400 CMT500 CMT600

Date 05/07

Burlington (Wisconsin) Ser No W1000 W1100 W1200 W1300 W1400 W1500 W1600 W1700 W1800 W1900 W2000 W2100 W2200 W2300 W2400 W2500

Date 11/94 02/95 04/95 06/95 08/95 10/95 12/95 03/96 05/96 08/96 09/96 12/96 02/97 04/97 06/97 08/97

Ser No W2600 W2700 W2800 W2900 W3000 W3100 W3200 W3300 W3400 W3500 W3600 W3700 W3800 W3900 W4000 W4100

*All Serial Number Dates are approximate

MISC. Ser No CMC100 CMC200 CMC300 CMC400 CMC500 CMC600 CMC700

Date 05/07 07/07 09/07 10/07 12/07 01/08 06/08

Page 3 of 3 Š 2009 Waltco Lift Corp. All rights reserved


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