M-08-14 REV. B MARCH 2011
MAINTENANCE MANUAL GPSLR-33 & GPSLR-44
© MAXON Lift Corp. 2011
INTERNAL CONTROL SWITCH
HYDRAULIC DRIVE MOTOR
PLATFORM BUFFERS SLIDER ASSY (INCLUDES MAIN BEAM)
POWER PACK FRAME ASSY
HYDRAULIC CYLINDER
HYDRAULIC LOCK PLATFORM
FLIPOVER
TILT ARM LIFT ARM
CONTROLLER ASSEMBLY (SMART STOW MODELS ONLY)
9
DUAL RETENTION RAMPS
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
LIFTGATE TERMINOLOGY
PARTS BREAKDOWN MAIN ASSEMBLY 2
18
20
22 REFER TO RAIL FRAME ASSEMBLY
23 22
19
22
2
19
20 23
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
23
7 (2 PLACES)
22
17
18
8 (2 PLACES)
17
20
6
23
21 (2 PLACES) 5 (2 PLACES)
20
21 (2 PLACES)
4
12 (2 PLACES)
16 (4 PLACES)
13 (4 PLACES) 14 (4 PLACES) 25 (4 PLACES)
CYLINDER (REF) 12 (2 PLACES) 5 (2 PLACES)
3
24 (2 PLACES)
REFER TO SLIDE LOCK ASSEMBLY 15 1 10
REFER TO SLIDE ASSEMBLY
CYLINDER (REF) HYDRAULIC MOTOR (REF)
REFER TO PUMP BOX ASSEMBLY
11 9
24 (2 PLACES)
1
15 10
9 REFER TO PLATFORM & FLIPOVER ASSEMBLY
18
11
QTY.
PART NO.
DESCRIPTION
1
2
RSM0052
DRILLED PIN, 3-13/32” LG.
2
2
RSM0110
FRAME CAP WELDMENT
3
1
283341-01
PROXIMITY SWITCH OUT BRACKET (SMART STOW ONLY)
4
1
283341-02
PROXIMITY SWITCH IN BRACKET (SMART STOW ONLY)
5
4
903435-06
LOCK WASHER, NORD-LOCK, 3/8” (M10) (SMART STOW ONLY)
6
1
268514-01
CONDUIT BRACKET
7
4
902011-3
LOCK WASHER, 5/16”
8
2
900009-1
CAP SCREW, 5/16”-18 X 5/8” LG.
9
2
RSM0051
PIN, 2-11/16” LG.
10
2
903440-01
LOCK WASHER, 1/4”
11
2
900025-11
SOCKET SCREW, 1/4”-20 X 2-3/4” LG.
12
4
900000-3
HEX BOLT, 1/4”-20 X 3/4” GR8 (SMART STOW ONLY)
13
4
900014-4
CAP SCREW, 3/8”-16 X 1” LG.
14
4
902011-4
LOCK WASHER, 3/8”
15
2
905033-5
ROLL PIN, 1/4” X 2” LG.
16
4
RSM0017
CHAIN ADJUSTER
17
2
268262-03
CHAIN, ANSI #50, 85 LINKS
18
2
900014-14
CAP SCREW, 3/8”-16 X 4” LG.
19
2
901002
LOCK NUT, 3/8”-16
20
4
901001
LOCK NUT, 5/16”-18
21
4
268263-01
CONNECTING LINK, ANSI #50
22
4
902000-10
FLAT WASHER, 3/8”
23
4
902000-8
FLAT WASHER, 5/16”
24
4
908078-02
THRUST BEARING, 1-1/4”
25
4
902001-2
FLAT WASHER, 3/8”
19
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
RAIL FRAME ASSEMBLY
4 (2 PLACES)
5 (2 PLACES)
5 (2 PLACES)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
3 2 8 (3 PLACES)
5 6 4 (2 PLACES)
5 6 6 8 (3 PLACES)
11 7 (3 PLACES)
9 12 (2 PLACES)
5
6
5
1
11
15 10 (6 PLACES)
13 (2 PLACES)
9
14 (2 PLACES) 12 (2 PLACES) 13 (2 PLACES)
20
14 (2 PLACES)
7 (3 PLACES)
QTY.
PART NO.
DESCRIPTION
1
1
268490-01
RAIL FRAME WELDMENT
2
1
268477-01
FRAME MOUNT PLATE, LH
3
1
268518-01
FRAME MOUNT PLATE, RH
4
4
900035-3
CAP SCREW, 1/2”-13 X 1-1/2” LG.
5
8
903443-10
WASHER, 1/2”
6
4
901010
LOCK NUT, 1/2”-13
7
6
900725-03
FLANGE SCREW, 1/2”-20 X 3/4” LG.
8
6
901000
LOCK NUT, 1/4”-20
9
2
268508-02
PARK STOP ASSEMBLY, WITH BUFFER
10
6
207644-01
POP RIVET, 3/16” X .45” DOME
11
2
268492-01
CHAIN GUARD BAR
12
4
900014-10
CAP SCREW, 3/8”-16 X 2-1/2” GR8
13
4
902011-4
LOCK WASHER, 3/8”
14
4
903442-03
FLAT WASHER, 3/8”, GR8
15
1
050175
MAXON PLATE
21
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
SLIDE ASSEMBLY 14 (4 PLACES)
13 (4 PLACES)
15 (4 PLACES)
CHAINS (REF)
9
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
HYDRAULIC MOTOR (REF)
5 12 (4 PLACES) 5A 8
11
9
10
3A
1 6
6 4A
10
3
11 REFER TO PUMP BOX ASSEMBLY
3A
4
8 3A
16 (4 PLACES) 3
2A 17 (4 PLACES)
2A
18 (4 PLACES)
7 2 7 2A
22
3A 2A
QTY.
1
1
RSM0007
BEAM ASSEMBLY
2
1
RSM0005
LIFT ARM ASSEMBLY
4
908046-04
SELF LUBE BEARING, 1-1/4” X 1-3/8” X 1-1/2” LG.
2
RSM0006
TILT ARM
2
908046-03
SELF LUBE BEARING, 1-1/4” X 1-3/8” X 1-1/4” LG.
1
RSM0060-01
SWING BRACKET, RH
1
908046-04
SELF LUBE BEARING, 1-1/4” X 1-3/8” X 1-1/2” LG.
1
RSM0060-02
SWING BRACKET, LH
1
908046-04
SELF LUBE BEARING, 1-1/4” X 1-3/8” X 1-1/2” LG.
6
2
RSM0054
LIFT ARM PIN, 3-15/32” LG.
7
2
RSM0057
LIFT RAM PIN, 5-1/8” LG.
8
2
RSM0055
LIFT ARM PIN, 2-13/16” LG.
9
2
RSM0053
LIFT ARM PIN, 5-3/4” LG.
10
2
251288
THIN LOCK NUT, 3/4”-10
11
2
900032-4
HEX SCREW, 3/4”-10 X 3” LG.
12
4
900040-4
SOCKET SCREW, 3/8”-16 X 1” LG.
13
4
902000-9
FLAT WASHER, 3/8”
14
4
901002
LOCK NUT, 3/8”-16
15
4
900040-7
SOCKET SCREW, 3/8”-16 X 1-3/4” LG.
16
4
900014-3
CAP SCREW, 3/8”-16 X 3/4” LG, GR8
17
4
902011-4
LOCK WASHER, 3/8”
18
4
903443-08
FLAT WASHER, 3/8”
2A 3 3A 4 4A 5 5A
PART NO.
DESCRIPTION
23
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
SLIDE ASSEMBLY - Continued
37 (8 PLACES) 35 (8 PLACES)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
20
25
19 (4 PLACES) 31 (8 PLACES)
26
38 (8 PLACES)
21
34
36 (8 PLACES) 33
32 26
22
23
34
24
26
26
26
23 24
27 26 30 29 (4 PLACES) 28 (4 PLACES)
26
26
24
QTY. PART NO.
DESCRIPTION
19
4
268486-01
SHAFT
20
1
RSM0107
BEARING HOUSING
21
1
268265-01
ROLLER BEARING
22
1
RSM0059
SPROCKET ASSEMBLY
23
2
902013-13
FLAT WASHER, 1/2”
24
2
900035-6
CAP SCREW, 1/2”-13 UNC-2A X 2-1/4”
25
1
268294-01
MANUAL DRIVE SHAFT
26
8
905033-5
ROLL PIN, 1/4” X 2” LG.
27
1
268521-01
KICK PANEL PLATE
28
4
900004-1
CAP SCREW, 1/4”-20 X 1/2” LG.
29
4
902011-2
LOCK WASHER, 1/4”
30
1
093209-10
EDGE TRIM
31
8
267592-03
WAVE WASHER, 3/4”
32
1
268561-02
SPOCKET ALGIN BUSHING, LH
33
1
268561-01
SPOCKET ALGIN BUSHING, RH
34
2
908022-06
PLUG
35
8
902013-14
FLAT WASHER, 9/16”
36
8
268557-01
ROLLER INSERT
37
8
202770
HOUSING (BEARING)
38
8
268558-01
BALL BEARING, 15 X 42 X 13 mm
25
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
SLIDE LOCK ASSEMBLY 9
4 (2 PLACES)
7 8
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
10 (2 PLACES)
11 (2 PLACES) 3
2
REFER TO HYDRAULIC COMPONENTS
9 5
6 3 7 6 9
1
ITEM
QTY.
PART NO.
DESCRIPTION
REF
1
268529-01
SLIDE LOCK ASSEMBLY
1
1
268524-01
SLIDE LOCK BASE WELDMENT
2
1
268527-01
SLIDE LOCK LATCH BRACKET
3
2
268531-01
SLIDE LOCK SPRING
4
2
908062-05
SELF LUBE BEARING, 1/2” X 1/4”
5
1
268532-01
SLIDE LOCK PIN
6
2
905015-1
ROLL PIN, ROLL, 3/16” X 3/4” LG.
7
2
900004-5
SOCKET SCREW, 1/4”-20 X 1-1/4” LG.
8
2
900004-3
CAP SCREW, 1/4”-20 X 1” LG.
9
4
901011-1
NUT, 1/4”-20 UNC-2B
10
2
900004-7
CAP SCREW, 1/4”-20 X 1-3/4” LG.
11
2
902011-2
LOCK WASHER, 1/4”
26
8
REFER TO PLATFORM ASSEMBLY WITH SINGLE TORSION BAR
8
5 (2 PLACES)
3 4 1
2
8 9
3
7 (2 PLACES)
4 6 (2 PLACES)
REFER TO FLIPOVER WITH FIXED RAMP
ITEM
QTY.
PART NO.
DESCRIPTION
REF
1
268505-09
PLATFORM (& FLIPOVER) ASSY, WITH FIXED RAMP
1
1
268392-01
TORSION BAR BRACKET
2
1
263456-13
HINGE ROD, 1/2” X 86-3/8” LG.
3
2
902000-13
FLAT WASHER, 1/2”
4
2
905015-1
ROLL PIN, 3/16” X 3/4”
5
2
900064-07
BUTTON HEAD SCREW, 3/8”-16 X 3” LG.
6
2
901016-4
THIN LOCK NUT, 3/8”-16
7
2
902013-11
FLAT WASHER, 3/8”
8
2
908022-06
FLEXIBLE PLUG
9
3
908022-05
FLEXIBLE PLUG
27
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PLATFORM & FLIPOVER ASSEMBLY (FIXED RAMP)
PLATFORM & FLIPOVER ASSEMBLY (SINGLE CART STOP)
REFER TO PLATFORM ASSEMBLY WITH SINGLE TORSION BAR
9 8
5 (2 PLACES)
3
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
4 1
2
8 9 3
7 (2 PLACES)
4 6 (2 PLACES)
REFER TO FLIPOVER WITH SINGLE CART STOP
ITEM
QTY.
PART NO.
DESCRIPTION
REF
1
268505-10
PLATFORM (& FLIPOVER) ASSY, WITH FIXED RAMP & SINGLE CART STOP
1
1
268392-01
TORSION BAR BRACKET
2
1
263456-13
HINGE ROD, 1/2” X 86-3/8” LG.
3
2
902000-13
FLAT WASHER, 1/2”
4
2
905015-1
ROLL PIN, 3/16” X 3/4”
5
2
900064-07
BUTTON HEAD SCREW, 3/8”-16 X 3” LG.
6
2
901016-4
THIN LOCK NUT, 3/8”-16
7
2
902013-11
FLAT WASHER, 3/8”
8
2
908022-06
FLEXIBLE PLUG
9
3
908022-05
FLEXIBLE PLUG
28
REFER TO PLATFORM ASSEMBLY WITH SINGLE TORSION BAR
9 8
5 (2 PLACES)
3 4 1
2
8 3
7 (2 PLACES)
9 4
6 (2 PLACES)
REFER TO FLIPOVER WITH DUAL CART STOPS
ITEM
QTY.
PART NO.
DESCRIPTION
REF
1
268505-11
PLATFORM (& FLIPOVER) ASSY, WITH FIXED RAMP & DUAL CART STOPS
1
1
268392-01
TORSION BAR BRACKET
2
1
263456-13
HINGE ROD, 1/2” X 86-3/8” LG.
3
2
902000-13
FLAT WASHER, 1/2”
4
2
905015-1
ROLL PIN, 3/16” X 3/4”
5
2
900064-07
BUTTON HEAD SCREW, 3/8”-16 X 3” LG.
6
2
901016-4
THIN LOCK NUT, 3/8”-16
7
2
902013-11
FLAT WASHER, 3/8”
8
2
908022-06
FLEXIBLE PLUG
9
3
908022-05
FLEXIBLE PLUG
29
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PLATFORM & FLIPOVER ASSEMBLY (DUAL CART STOP)
PLATFORM & FLIPOVER ASSEMBLY (SINGLE RETENTION RAMP)
8
5 (2 PLACES)
REFER TO PLATFORM ASSEMBLY WITH DUAL TORSION BAR
9
3
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
4 1
2
8
9
3 5 (2 PLACES)
4 7 (2 PLACES)
7 (2 PLACES) 6 (2 PLACES)
6 (2 PLACES)
1
REFER TO FLIPOVER WITH SINGLE RETENTION RAMP
ITEM
QTY.
PART NO.
DESCRIPTION
REF
1
268505-08
PLATFORM (& FLIPOVER) ASSY, WITH SINGLE RETENTION RAMP
1
2
268392-01
TORSION BAR BRACKET
2
1
263456-13
HINGE ROD, 1/2” X 86-3/8” LG.
3
2
902000-13
FLAT WASHER, 1/2”
4
2
905015-1
ROLL PIN, 3/16” X 3/4”
5
4
900064-07
BUTTON HEAD SCREW, 3/8”-16 X 3” LG.
6
4
901016-4
THIN LOCK NUT, 3/8”-16
7
4
902013-11
FLAT WASHER, 3/8”
8
2
908022-06
FLEXIBLE PLUG
9
2
908022-05
FLEXIBLE PLUG
30
8
5 (2 PLACES)
REFER TO PLATFORM ASSEMBLY WITH DUAL TORSION BAR
9
3 4 1
2
8
9
3 5 (2 PLACES)
4 7 (2 PLACES)
7 (2 PLACES) 6 (2 PLACES) 1
6 (2 PLACES)
REFER TO FLIPOVER WITH DUAL RETENTION RAMPS
ITEM
QTY.
PART NO.
DESCRIPTION
REF
1
268505-07
PLATFORM (& FLIPOVER) ASSY, WITH DUAL RETENTION RAMP
1
2
268392-01
TORSION BAR BRACKET
2
1
263456-13
HINGE ROD, 1/2” X 86-3/8” LG.
3
2
902000-13
FLAT WASHER, 1/2”
4
2
905015-1
ROLL PIN, 3/16” X 3/4” LG.
5
4
900064-07
BUTTON HEAD SCREW, 3/8”-16 X 3” LG.
6
4
901016-4
THIN LOCK NUT, 3/8”-16
7
4
902013-11
FLAT WASHER, 3/8”
8
2
908022-06
FLEXIBLE PLUG
9
2
908022-05
FLEXIBLE PLUG
31
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PLATFORM & FLIPOVER ASSEMBLY (DUAL RETENTION RAMPS)
PLATFORM ASSEMBLY WITH SINGLE TORSION BAR
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
5 (4 PLACES)
15 (15 PLACES)
4 (8 PLACES)
3
5 (5 PLACES)
1 2 6 7
14
10 (8 PLACES) 11 (9 PLACES)
9 (9 PLACES) 8 (9 PLACES)
12 (9 PLACES)
13
32
QTY
PART NO.
DESCRIPTION
REF
1
268575-03
PLATFORM ASSEMBLY
1
1
268566-01
PLANK WELDMENT, 25” HEEL
2
1
268570-01
PLATFORM WELDMENT, 25” HEEL
3
1
268572-01
TAPPING STRIP FLAT
4
8
900040-10
SOCKET SCREW, 3/8”-16 X 2-1/2” LG.
5
9
900064-12
BUTTON HEAD SCREW, 3/8”-16 X 2-3/4” LG.
6
1
268560-01
TORSION BAR HOLDER, LH
7
1
268559-01
FLAT, 3/8” X 5” X 5-1/2” LG.
8
9
901002
LOCK NUT, 3/8”-16
9
9
902001-2
FLAT WASHER, 3/8” X 1/16”
10
8
900035-2
CAP SCREW, 1/2”-13 X1-1/4” LG.
11
8
902011-6
LOCK WASHER, 1/2”
12
8
902013-13
FLAT WASHER, 1/2”
13
1
268578-01
HINGE ROD, 1/2” X 83-1/2” LG.
14
1
268394-01
TORSION BAR, LH
15
15
281010-01
HINGE
33
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
PLATFORM ASSEMBLY WITH DUAL TORSION BAR
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
5 (4 PLACES)
16 (15 PLACES)
4 (8 PLACES)
3
5 (5 PLACES)
1 2 6 7
14
9 (9 PLACES)
10 (8 PLACES) 11 (9 PLACES)
8 (9 PLACES)
12 (9 PLACES)
13
15
34
QTY
PART NO.
DESCRIPTION
REF
1
268575-01
PLATFORM ASSEMBLY
1
1
268566-01
PLANK WELDMENT, 25” HEEL
2
1
268570-01
PLATFORM WELDMENT, 25” HEEL
3
1
268572-01
TAPPING STRIP FLAT
4
8
900040-10
SOCKET SCREW, 3/8”-16 X 2-1/2” LG.
5
9
900064-12
BUTTONHEAD SCREW, 3/8”-16 X 2-3/4” LG.
6
1
268560-01
TORSION BAR HOLDER, LH
7
1
268560-02
TORSION BAR HOLDER, RH
8
9
901002
LOCK NUT, 3/8”-16
9
9
902001-2
FLAT WASHER, 3/8” X 1/16”
10
8
900035-2
CAP SCREW, 1/2”-13 X1-1/4” LG.
11
8
902011-6
LOCK WASHER, 1/2”
12
8
902013-13
FLAT WASHER, 1/2”
13
1
268578-01
HINGE ROD, 1/2” X 83-1/2” LG.
14
1
268394-01
TORSION BAR, LH
15
1
268394-02
TORSION BAR, RH
16
15
281010-01
HINGE
35
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
FLIPOVER WITH FIXED RAMP
1
2
5
6
7
36
4 (5 PLACES)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
3 4 (5 PLACES)
QTY
PART NO.
DESCRIPTION
REF
1
268499-07
FLIPOVER ASSEMBLY
1
1
268498-05
FLIPOVER WELDMENT
2
1
268753-01
SIDE PLATE, RH
3
1
268753-02
SIDE PLATE, LH
4
10
900748-03
PAN HEAD SCREW, 1/4”-20 X 5/8” LG.
5
1
900715-08
PAN HEAD SCREW, 1/4”-20 X 1” LG.
6
1
908095-02
HANDLE-STRAP W/GROMMET 9-1/2” LG.
7
1
901016-2
THIN LOCKING NUT, 1/4”-20
37
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
FLIPOVER WITH SINGLE CART STOP
2 9
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
7
14 (4 PLACES)
6 (2 PLACES)
13
3
5
6 (2 PLACES)
4
2 9 7
11 5 8
4
12 (4 PLACES) 1
10 15 12 (5 PLACES) 16
38
17
DESCRIPTION
REF
1
268760-02
FLIPOVER ASSEMBLY, 85-3/8” (WIDE)
1
1
268498-06
FLIPOVER WELDMENT, 85” (WIDE)
2
2
903705-06
RIVET, BLIND, 1/4” X 1-7/32” LG.
3
1
267092-09
CART STOP WELDMENT, 85” (WIDE)
4
2
267094-03
PIN, 5” LG.
5
2
267088-01
CART STOP LINK
6
4
903705-02
RIVET, BLIND, 1/4” X 5/8” LG.
7
2
903409-07
FENDER WASHER, 9/32” X 1-1/4” O.D.
8
1
267581-01
SPRING, FLIPOVER, 42” LG.
9
2
905314-05
BUMPER
10
1
268753-01
SIDE PLATE, FLIPOVER RH
11
1
268753-02
SIDE PLATE, FLIPOVER LH
12
10
900748-03
SELF-TAPPING SCREW, 1/4”-20 X 5/8” LG.
13
1
267094-04
PIN, 9-3/4” LG.
14
4
904719-03
ROLL PIN, 3/16” X 9/16” LG.
15
1
900715-08
PAN HEAD SCREW, 1/4”-20 X 1” LG.
16
1
908095-02
HANDLE-STRAP W/GROMMET 9-1/2” LG.
17
1
901016-2
THIN LOCKING NUT, 1/4”-20
39
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY. PART NO.
FLIPOVER WITH DUAL CART STOPS
6 (2 PLACES)
2 9
14 (2 PLACES)
7
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
14 (2 PLACES)
18
5
6 (2 PLACES)
4
17
2 9
13
7
5
11
4 8 12 (4 PLACES) 1
10 15 12 (5 PLACES) 16
40
3
DESCRIPTION
REF
1
268760-01
FLIPOVER ASSEMBLY, 85-3/8” (WIDE)
1
1
268498-06
FLIPOVER WELDMENT, 85” (WIDE)
2
2
903705-06
RIVET, BLIND, 1/4” X 1-7/32” LG.
3
1
901016-2
THIN LOCKING NUT, 1/4”-20
4
2
267094-03
PIN, 5” LG.
5
2
267088-01
CART STOP LINK
6
4
903705-02
RIVET, BLIND, 1/4” X 5/8” LG.
7
2
903409-07
FENDER WASHER, 9/32” X 1-1/4” O.D.
8
1
267581-01
SPRING, FLIPOVER, 42” LG.
9
2
905314-05
BUMPER
10
1
268753-01
SIDE PLATE, FLIPOVER RH
11
1
268753-02
SIDE PLATE, FLIPOVER LH
12
10
900748-03
SELF-TAPPING SCREW, 1/4”-20 X 5/8” LG.
13
1
267094-04
PIN, 9-3/4” LG.
14
4
904719-03
ROLL PIN, 3/16” X 9/16” LG.
15
1
900715-08
PAN HEAD SCREW, 1/4”-20 X 1” LG.
16
1
908095-02
HANDLE-STRAP W/GROMMET 9-1/2” LG.
17
1
267092-06
CART STOP WELDMENT RH, 40-11/32” (WIDE)
18
1
267092-07
CART STOP WELDMENT LH, 40-11/32” (WIDE)
41
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY. PART NO.
FLIPOVER WITH SINGLE RETENTION RAMP
9 (5 PLACES)
3 1
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
2
4
17
13 7 18 9 (5 PLACES)
19
5
7
7 6 (10 PLACES) 21 12
20
13
16 8
16 10 14 15 (2 PLACES)
42
11
QTY
PART NO.
DESCRIPTION
REF
1
268499-05
FLIPOVER ASSEMBLY
1
1
268498-04
FLIPOVER WELDMENT
2
1
268752-01
SIDE PLATE, RH
3
1
268752-02
SIDE PLATE, LH
4
1
267045-04
HINGE ROD, 1/2” X 84-3/4” LG.
5
1
267045-03
HINGE ROD, 1/2” X 84-9/16” LG.
6
10
311022-10
HINGE, 1/2” LG.
7
2
905007-07
ROLL PIN, 5/32” X 1” LG.
8
1
905318-02
EXTRUSION BUMPER
9
10
900748-03
PAN HEAD SCREW, 1/4”-20 X 5/8” LG.
10
1
311038-11
RETENTION RAMP HOOK
11
1
283951-01
CLEVIS PIN, 1/4” O.D.
12
1
903413-02
WASHER, 1/2”
13
1
903420-01
SELF LOCKING RETAINING RING, 1/2”
14
1
267326-01
RETENTION RAMP SPRING HOOK
15
2
904005-1
RIVET, 3/16” X 7/16”
16
2
903421-02
WASHER, 1/4”
17
1
900715-15
PAN HEAD SCREW, 1/4”-20 X 2-1/4” LG.
18
1
908095-02
HANDLE-STRAP W/GROMMET 9-1/2” LG.
19
1
901016-2
THIN LOCKING NUT, 1/4”-20
20
1
267041-02
RAMP
21
1
905007-03
ROLL PIN, 5/32” O.D.
43
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
FLIPOVER WITH DUAL RETENTION RAMPS
9 (5 PLACES)
3 1
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
2
4
17
13 7 18 9 (5 PLACES)
19
16 12
7 22
11
7
5
16
6 (10 PLACES)
10
22
14
12
20 15 (2 PLACES)
13
16 21 16
8 10 14 15 (2 PLACES)
44
11
QTY
PART NO.
DESCRIPTION
REF
1
268499-06
FLIPOVER ASSEMBLY
1
1
268498-03
FLIPOVER WELDMENT
2
1
268752-01
SIDE PLATE, RH
3
1
268752-02
SIDE PLATE, LH
4
1
267045-04
HINGE ROD, 1/2” X 84-3/4” LG.
5
2
267045-06
HINGE ROD, 1/2” X 42-9/16” LG.
6
10
311022-10
HINGE, 1/2” LG.
7
3
905007-07
ROLL PIN, 5/32” X 1” LG.
8
2
905318-04
EXTRUSION BUMPER
9
10
900748-03
PAN HEAD SCREW, 1/4”-20 X 5/8” LG.
10
2
311038-11
RETENTION RAMP HOOK
11
2
283951-01
CLEVIS PIN, 1/4” O.D.
12
2
903413-02
WASHER, 1/2”
13
2
903420-01
SELF LOCKING RETAINING RING, 1/2”
14
2
267326-01
RETENTION RAMP SPRING HOOK
15
4
904005-1
RIVET, 3/16” X 7/16”
16
4
903421-02
WASHER, 1/4”
17
1
900715-15
PAN HEAD SCREW, 1/4”-20 X 2-1/4” LG.
18
1
908095-02
HANDLE-STRAP W/GROMMET 9-1/2” LG.
19
1
901016-2
THIN LOCKING NUT, 1/4”-20
20
1
267041-04
DUAL RAMP, LH
21
1
267041-06
DUAL RAMP, RH
22
2
905007-03
ROLL PIN, 5/32” O.D.
45
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
PUMP BOX ASSEMBLY (SMART STOW)
2
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
2A (LATCH)
2A (LATCH)
7A
REFER TO ELECTRICAL COMPONENTS (SMART STOW)
7B
2A (CATCH)
9 (4 PLACES)
3
2A (CATCH)
5 12 (4 PLACES) (NOT SHOWN)
1 10
6
REFER TO PUMP ASSEMBLY
11
4 (3 PLACES)
7B 8 (4 PLACES)
46
QTY
PART NO.
DESCRIPTION
REF
1
268276-01
POWER PACK & CONTROLLER ASSEMBLY
1
1
268080-01
PUMP BOX WELDMENT
2
1
268081-01
PUMP BOX COVER
2
215139
CATCH & FASTENER
3
3
266428-07
GROMMET, 1” O.D., 5/8” I.D. HOLE
4
3
266428-04
GROMMET, 1” O.D., 1/2” I.D. HOLE
5
1
266428-10
GROMMET, 1” O.D., 3 HOLES
6
1
268535-01
HYDRAULIC PUMP SUPPORT PLATE
7
1
093212
EDGE TRIM, 60” LG.
7A
1
-
EDGE TRIM, 21-3/4” LG.
7B
2
-
EDGE TRIM, 19” LG.
8
4
901007
NYLON NUT, .112-40
9
4
900024-5
PAN HEAD SCREW, 4-40 X 5/16” LG.
10
1
093203-11
BULB TRIM SEAL, 21-3/4” LG.
11
1
266428-11
GROMMET, 1” I.D.
12
4
900057-2
SCREW, SELF TAPPING, #10-24 X 1/2” (NOT SHOWN)
2A
47
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
PUMP BOX ASSEMBLY (WITHOUT CONTROLLER)
2
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
2A (LATCH)
2A (LATCH)
7A
7B
2A REFER TO (CATCH) ELECTRICAL COMPONENTS (WITHOUT CONTROLLER) 3
2A (CATCH)
5 11 (4 PLACES) (NOT SHOWN)
1 6 12
REFER TO PUMP ASSEMBLY
10
9 (4 PLACES)
4 (3 PLACES) 7B 8 (4 PLACES)
48
QTY
PART NO.
DESCRIPTION
REF
1
268987-01
POWER PACK & CONTROLLER ASSEMBLY
1
1
268080-01
PUMP BOX WELDMENT
2
1
268081-01
PUMP BOX COVER
2
215139
CATCH & FASTENER
3
3
266428-07
GROMMET, 1” O.D., 5/8” I.D. HOLE
4
3
266428-04
GROMMET, 1” O.D., 1/2” I.D. HOLE
5
1
266428-09
GROMMET, 1” O.D., 3 HOLES
6
1
268535-01
HYDRAULIC PUMP SUPPORT PLATE
7
1
093212
EDGE TRIM, 60” LG.
7A
1
-
EDGE TRIM, 21” LG.
7B
2
-
EDGE TRIM, 19” LG.
8
4
901007
NYLON NUT, .112-40
9
4
900024-5
PAN HEAD SCREW, 4-40 X 5/16” LG.
10
1
263814
GROMMET, 1” I.D.
11
4
900057-2
SCREW, SELF TAPPING, #10-24 X 1/2” (NOT SHOWN)
12
1
093203-11
BULB TRIM SEAL, 21-3/4” LG.
2A
49
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
HYDRAULIC COMPONENTS
HYDRAULIC MOTOR PUMP BOX
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
LOCK CYLINDER
2A-4
2
1A-5 (4 PLACES)
2A-5 (4 PLACES)
1A-4 1
1C
2C
1B 2B
2A-1 1A-1 2A-2
1A-2
1A
2A
2A-3
HYDRAULIC LOCK
2A-4
HYDRAULIC LOCK 1A-3 1A-4
LEFT CYLINDER
RIGHT CYLINDER
50
To prevent hydraulic lock from being damaged, torque replacement valve cartridge to 25 lbs.-ft. & coil nut to 4-6 lbs.-ft. ITEM
QTY.
PART NO.
DESCRIPTION
1
1
268552-01
CYLINDER ASSEMBLY, RH, 12V
1A
1
268502-01
CYLINDER, RH
1A-1
1
906832-01
VALVE
1A-2
1
906824-01
COIL
1A-3
1
268280-01
FLOW CONTROL VALVE
1A-4
2
908131-01
GREASE FITTING
1A-5
4
908046-05
SELF LUBE BEARING, 1-1/4” LG.
1B
1
268399-01
CYLINDER BELLOW
1C
1
908133-01
CLAMP, 3-1/6” - 4” RANGE
2
1
268552-02
CYLINDER ASSEMBLY, LH, 12V
2A
1
268502-02
CYLINDER, LH
2A-1
1
906832-01
VALVE
2A-2
1
906824-01
COIL
2A-3
1
268280-01
FLOW CONTROL VALVE
2A-4
2
908131-01
GREASE FITTING
2A-5
4
908046-05
SELF LUBE BEARING, 1-1/4” LG.
2B
1
268399-01
CYLINDER BELLOW
2C
1
908133-01
CLAMP, 3-1/6” - 4” RANGE
51
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
CAUTION
HYDRAULIC COMPONENTS - Continued NOTE: Replacement face seal fittings come with required O-rings. 17
18
HYDRAULIC MOTOR
10 PUMP BOX
16 3
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
LOCK CYLINDER
4
4
5
5
6
6
10 18
12 11
18
10
8 18
7 18
18 (2 PLACES)
12 13
15
9
16
18 (3 PLACES)
LEFT CYLINDER
RIGHT CYLINDER
52
QTY.
PART NO.
DESCRIPTION
3
1
268272-03
HYDRAULIC MOTOR
4
2
906812-01
REDUCER STRAIGHT THREAD
5
2
906786-01
UNION, #6M-M, O-RING
6
2
906709-02
FLOW REGULATOR VALVE, #6, 2GPM
7
1
906813-01
ELBOW #6, 3/8” O-RING FACE SEAL
8
1
906745-01
BRANCH TEE, FACE SEAL #6,O-RING, M-M
9
1
905150
UNION TEE, FACE SEAL 3/8” M, 6-JLO
10
3
906759-01
CONNECTOR, FACE SEAL #6, O-RING #4, M-M
11
1
905173
CONNECTOR, FACE SEAL #6 & O-RING #6, M-M
12
2
268671-01
HOSE ASSEMBLY, 3/8”, 25” LG.
13
1
268671-02
HOSE ASSEMBLY, 3/8”, SAE #6, 22” LG.
14
1
268672-01
HOSE ASSEMBLY, 3/8”, #6-BANJO, 95-1/2” LG.
15
1
268672-02
HOSE ASSEMBLY, 3/8”, #6-BANJO, 64” LG.
16
1
268501-01
SLIDER LOCK CYLINDER
17
1
268673-01
HOSE ASSEMBLY, 1/4”, SAE #6, 42” LG.
18
10
906712-02
O-RING, #6 (3/8” FACE SEAL TUBE-END)
53
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
ELECTRICAL COMPONENTS (SMART STOW) RAIL FRAME ASSEMBLY (REF)
6 7C (2 PLACES) 7D (2 PLACES)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
DECAL (REF) 7 5
3
7A
4A
7B
8 4
12 1
4B
4C
5 6
PUMP BOX (REF)
3
5
13 2
5
11
10
POWER PACK (REF)
LEFT CYLINDER
9
RIGHT CYLINDER
54
QTY.
PART NO.
DESCRIPTION
1
1
282631-01
STOW PROX SENSOR WIRE ASSEMBLY
2
1
282631-05
SLIDE PROX IN/OUT WIRE ASSEMBLY
3
2
282631-06
PARK/IN PROX SENSOR WIRE ASSEMBLY
4
1
283667-05
EXTERNAL CONTROL ASSEMBLY
4A
1
283657-01
BOX WELDMENT
4B
1
283665-05
EXTERNAL HAND CONTROL, NO KEY, 12VDC
4C
1
093209-22
EDGE TRIM (25-1/2” LG.)
4D
4
902000-3
FLAT WASHER, #6 (NOT SHOWN)
4E
4
902011-17
LOCK WASHER, #6 (NOT SHOWN)
4F
4
903111-01
HEX NUT, #6-32 (NOT SHOWN)
5
8
903439-01
LOCK WASHER, INTERNAL TOOTH
6
1
282632-01
CABLE ASSEMBLY, 2 GA, 12VDC
7
1
268598-01
INTERNAL CONTROL
7A
1
268599-01
BRACKET
7B
1
267959-01
MOLDED SWITCH
7C
2
900007-6
SCREW, PAN HEAD, #10-24 X 3/4” LG.
7D
2
901003
LOCK NUT, NYLON, #10-24
8
2
906559-01
STRAIGHT CONNECTOR FITTING
9
1
268274-01
RIGHT SIDE CABLE, 78” LG, 16GA
10
1
268274-02
LEFT SIDE CABLE, 104” LG, 16GA
11
1
282583-01
PUMP CONTROL WIRE ASSEMBLY
12
1
906560-48
SUPER FLEX CONDUIT
13
1
268291-01
CONTROLLER ASSEMBLY
14
6
205780
PLASTIC TIE, 7” LG. (NOT SHOWN)
55
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
ELECTRICAL COMPONENTS (WITHOUT CONTROLLER)
2
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
3C (2 PLACES) 3D (2 PLACES)
DECAL (REF) 3 4
3A
1A
3B
8
1
1B
1C
9
7
6
POWER PACK (REF)
LEFT CYLINDER
5
RIGHT CYLINDER
56
QTY.
PART NO.
DESCRIPTION
1
1
283667-05
EXTERNAL CONTROL ASSEMBLY
1A
1
283657-01
BOX WELDMENT
1B
1
283665-05
EXTERNAL HAND CONTROL, NO KEY, 12VDC
1C
1
093209-22
EDGE TRIM (25-1/2” LG.)
1D
4
902000-3
FLAT WASHER, #6 (NOT SHOWN)
1E
4
902011-17
LOCK WASHER, #6 (NOT SHOWN)
1F
4
903111-01
HEX NUT, #6-32 (NOT SHOWN)
2
1
282632-01
CABLE ASSEMBLY, 2 GA, 12VDC
3
1
268598-01
INTERNAL CONTROL
3A
1
268599-01
BRACKET
3B
1
267959-01
MOLDED SWITCH
3C
2
900007-6
SCREW, PAN HEAD, #10-24 X 3/4” LG. (NOT SHOWN)
3D
2
901003
LOCK NUT, NYLON, #10-24 (NOT SHOWN)
4
2
906559-01
STRAIGHT CONNECTOR FITTING
5
1
268274-01
RIGHT SIDE CABLE, 78” LG, 16GA
6
1
268274-02
LEFT SIDE CABLE, 104” LG, 16GA
7
1
282583-01
PUMP CONTROL WIRE ASSEMBLY
8
1
906560-48
SUPER FLEX CONDUIT
9
1
268992-01
RELAY ASSY, GPSLR
10
6
205780
PLASTIC TIE, 7” LG. (NOT SHOWN)
57
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
12 VDC POWER UNIT
CAUTION Do not over-tighten the terminal nuts on starter solenoid. For the load terminals, torque nuts to 40 lbs.-in. max. Torque the nuts on #10-32 control terminals 15-20 lbs.-in.
CAUTION 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
To prevent damage when installing 2-way valves, torque valve cartridge nut to 30 lbs.-in. max.
4 5
7 3 17
9 14
11
13
8
MANIFOLD BLOCK (REAR VIEW)
10 12, 15, 16
1
5
2 6
58
QTY.
PART NO.
DESCRIPTION
REF
1
268271-01
PUMP ASSEMBLY, 12V
1
1
268446-01
DC MOTOR
2
1
268447-01
GC PUMP & PARTS
3
1
268354-01
RESERVOIR
4
1
268355-01
BOX ASSEMBLY KIT
4A
1
REF
GROMMET
4B
2
REF
SCREWS
4C
2
REF
WASHERS
4D
2
REF
GASKETS
4E
1
REF
BOX DRAIN
5
3
268448-01
SOLENOID VALVE COIL, 10 VOLT
6
1
268449-01
STARTER SWITCH, 12 VOLT
7
1
268358-01
CHECK VALVE
8
1
268359-01
2-POS / 4-WAY VALVE STEM
9
1
268360-01
2-POS / 2-WAY VALVE STEM
10
1
268361-01
TEST POINT FITTING
11
1
268362-01
DOUBLE POLE CHECK VALVE
12
1
268363-01
FLOW CONTROL VALVE KIT, 4 GPM
13
2
268364-01
RELIEF VALVE KIT, 1015 PSI
14
1
268365-01
RELIEF VALVE KIT, 2250 PSI
15
1
268366-01
MANIFOLD BLOCK
16
1
268367-01
MANIFOLD ASSEMBLY
17
1
268368-01
BREATHER
59
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM
DECALS (WITH SMART STOW)
DECAL “B”
DECAL “A”
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
DECAL “C” DECAL “G” DECAL “D”
DECAL “F”
SERIAL PLATE (REF) DECAL P/N 268417-01
P/N 267431-01 (GPSLR-33) & P/N 267431-02 (GPSLR-44) FIG. 60-1
60
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
GPSLR 33 ONLY
GPSLR 44 ONLY
DECAL SHEET FIG. 61-1
61
DECALS (WITHOUT CONTROLLER)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
CAUTION DECAL P/N 282682-01
CAUTION DECAL P/N 282683-01 DECAL “A” DECAL “C” DECAL “B” DECAL “G”
DECAL “F”
OPERATION DECAL P/N 282681-01
SERIAL PLATE (REF)
P/N 282464-01 (GPSLR-33) & P/N 282464-02 (GPSLR-44) FIG. 62-1
62
GPSLR 44 ONLY
DECAL SHEET FIG. 63-1
63
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
GPSLR 33 ONLY
DECALS - Continued
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
DECAL P/N 264507
DECAL “L”
DECAL “K” DECAL “F” DECAL “I”
DECAL “J”
DECAL “L” DECAL “M”
DECAL “A”
DECAL “L” DECAL “K”
DECAL “K” DECAL “B”
DECAL “L”
DECAL “H”
DECAL “H”
DECAL “M”
DECAL “G”
64
DECAL SHEET 267432-01 FIG. 65-1
65
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
SYSTEM DIAGRAMS PUMP & MOTOR SOLENOID OPERATION “S2” VALVE
“S1” VALVE
“S3” VALVE
PORT L
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PORT B
PORT A
LOCK VALVE
LOCK VALVE ON CYLINDER
STARTER SOLENOID
MOTOR
POWER UNIT MOTOR & SOLENOID OPERATION LIFTGATE FUNCTION
SOLENOID OPERATION ( MEANS ENERGIZED)
PORT MOTOR
RAISE
L
LOWER
L
SLIDE OPEN
A
SLIDE CLOSED
B
VALVE “S1”
VALVE “S2”
VALVE “S3”
-
-
-
-
-
-
-
REFER TO VALVES SHOWN ON HYDRAULIC SCHEMATIC
TABLE 66-1 66
LOCK VALVE
-
-
-
-
CYLINDERS
LOCK VALVES
LOCK CYLINDER
HYDRAULIC MOTOR FLOW CONTROL VALVE (2 GPM)
VALVE S3
FILTER
A
B
(OPEN)
(CLOSE)
CHECK VALVE
CHECK VALVE
FLOW CONTROL VALVE (4 GPM)
VALVE S2
CHECK VALVE
PRV 1015 PSI
PRV 2250 PSI
M
FLOW CONTROL VALVE (2 GPM)
PUMP
FILTER
RESERVOIR
NOTE: PRV (PRESSURE RELIEF VALVE)
FIG. 67-1
67
VALVE S1
PRV 1015 PSI
P (TEST PORT)
CHECK VALVE
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
HYDRAULIC SCHEMATIC
SYSTEM DIAGRAMS - Continued
ELECTRICAL SCHEMATIC (SMART STOW)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
FIG. 68-1
68
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ELECTRICAL SCHEMATIC (WITHOUT CONTROLLER)
FIG. 69-1
69