PARTS MANUAL ILK 18, 1800 lbs. Capacity
05/17
ILK 18 Parts Manual Document Part Number: 90-0417-000 / 17-683_90-00_00-00 ECN-M0968, Rev. 1.0, 05-19-17 Copyright Š 2017 Palfinger Liftgates LLC. All rights reserved.
Information in this document is subject to change without notice. Visit www.palfinger.com for up to date information and notifications.
Parts Order liftgateparts@palfinger.com
Technical Support technicalapplications@palfinger.com
15939 Piuma Ave. Cerritos, CA 90703 Tel (888) 774-5844 Fax (562) 924-8318
572 Whitehead Road. Trenton, NJ 08619 Tel (609) 587-4200 Fax (609) 587-4201
ILK 18
Parts Manual
Built to Deliver - Every Time Table of Contents 1
Frame ........................................................................................................................................ 6
2
Cylinders ................................................................................................................................... 8
3
Platform - Aluminium ............................................................................................................... 10
4
Cart Stops - Aluminum Platforms............................................................................................ 12
5
Power Pack ............................................................................................................................... 13
6
Hydraulic Hoses ....................................................................................................................... 14
7
Mounting Fixture ...................................................................................................................... 15
8
Bridge Kit .................................................................................................................................. 15
9
Flip Up Door Kit ........................................................................................................................ 16
10
Full Door Seal Kit...................................................................................................................... 17
11
Battery Box Kits........................................................................................................................ 18
12
Trailer/Truck Charge Kits ......................................................................................................... 20
13
Control Box System ................................................................................................................. 22
14
Controls..................................................................................................................................... 23
15
Decals ........................................................................................................................................ 24
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 3
ILK 18
Parts Manual
Built to Deliver - Every Time NOTES
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 4
ILK 18
Parts Manual
Built to Deliver - Every Time Important Liftgate Information: Liftgate serial information can be found on the rear face of the mount tube. Please have the liftgate information ready when ordering parts to assure parts are replaced accurately.
Serial Number Tag
CERRITOS, CA. TRENTON, N.J.
(888) 774-5844
Model
Serial No.
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
Date
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 5
ILK 18
Parts Manual
Built to Deliver - Every Time 1
Frame
10
1
8
2
9 9
7 9
6 3
2 3.1
3.2
3.3
3.3
4
4.3
4.2
5
5.2
5.1
5.3
4.4
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
5.4
4.1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 6
ILK 18
Parts Manual
Built to Deliver - Every Time
NO. 1 2 2.1 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 5 5.1 5.2 5.3 5.4 5.5 6 7 8 9 10
1 - FRAME DESCRIPTION MOUNT FRAME LIFT ARMS ASSEMBLY BUSHING, 25X29X31MM KIT, MOUNT PLATES, LEFT/RIGHT SIDE, CHASSIS FRAME MOUNT MOUNT PLATE, CHASSIS MOUNT, RIGHT SIDE MOUNT PLATE, CHASSIS MOUNT, LEFT SIDE KIT, MOUNT PLATE, SPRINTER, LEFT/RIGHT SIDE, BOLT-ON BRACKET MOUNT PLATE, SPRINTER, CURB SIDE MOUNT PLATE, SPRINTER, STREET SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, CURB SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, STREET SIDE HARDWARE KIT KIT, MOUNT PLATE, TRANSIT, LEFT/RIGHT SIDE, BOLT-ON BRACKETS MOUNT PLATE, TRANSIT, CURB SIDE MOUNT PLATE, TRANSIT, STREET SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, CURB SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, STREET SIDE HARDWARE KIT PIN, 25MMX109MM PIN, 25MM X205MM PIN, 25MMX109MM BOLT, PIN LOCK, M12X16 POWER PACK, 12V
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 1405664 2027741 1403365 65-0417-003 2029910 2029911 65-0417-001 2024864 2024862 2029915 2029916 2024861 65-0417-002 2036392 2036389 2029915 2029916 2028524 2026792 2027927 2021219 2039050 2032350
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 7
ILK 18
Parts Manual
Built to Deliver - Every Time 2
Cylinders
1.4
1
1.6
1.5 1.7
1.10* 1.3 1.2 1.2 1.3 1.2 1.1
1.7
1.8
Lift Cylinder
1.5 1.9
2
2.9 2.13*
2.8
2.3
2.4
2.6 2.7 2.4 2.2 2.4 2.5
2.11
2.1 2.10
Tilt Cylinder Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
2.3
2.12
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 8
ILK 18
Parts Manual
Built to Deliver - Every Time
NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10* 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13*
2 - CYLINDERS DESCRIPTION LIFT CYLINDER PISTON ROD GASKET SET LIFT CYLINDER DIA. 45MM GUIDE RING FLOW CONTROL VALVE 1 L/MIN BUSHING 25X29X31 STRAIGHT CONNECTOR GREASE ZERK, M10x1 COVER, RUBBER CLAMP RELEASE VALVE 12V TILT CYLINDER ROD HEAD PISTON ROD BUSHING BUSHING 25X29X31 GASKET SET TILT CYLINDER, ø32MM NUT, M30X2 GREASE ZERK, M10x1 PISTON ROD FLOW CONTROL VALVE 2 L/MIN STRAIGHT CONNECTOR BELLOWS CLAMP CLAMP RELEASE VALVE 12V
PART NO. 2027727 2036268 1400655 1134649 1355899 1403365 1188263 2019653 2024348 68430828 67282345 2024703 2027738 1137235 1403365 1330665 67271785 2019653 2037909 1365484 1188263 2027073 68430828 68734916 67282345
QTY. 1 1 1 2 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
*Items 1 and 2 do not include Items 1.10 and 2.13 (Release Valve). Release Valve is sold separately.
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 9
ILK 18
Parts Manual
Built to Deliver - Every Time 3
Platform - Aluminium 12 11 13 10 1
12 11
4
2
14 4 4
3 5.5 5.4 5.2
5.1 5.3
6 7 8
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
9
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 10
ILK 18
Parts Manual
Built to Deliver - Every Time
NO. 1 2 3 4 5 5.1 5.2 5.3 5.4 5.5 6 7 8 9 10 11 12 13 13.1 14 14.1
3 – PLATFORM ALUMINUM DESCRIPTION PLATFORM ASSEMBLY, 60”L X 94” W CLEVIS STREET SIDE CLEVIS CURB SIDE CLEVIS PLATE KIT, PIN, WHEEL PIN, 25x156MM ROLLER, 80MM X 54MM BOLT, PIN LOCK, M8X16 WASHER RETAINING RING, 25MMX1.2 HEX HEAD CAP SCREW, M14X40MM COVER, SENSOR MOUNT HEX HEAD CAP SCREW, M5X16MM WASHER, M5 FOOT SWITCH CONTROLS LED WARNING LIGHTS SCREW,PAN HEAD, M6X15MM SIDE COVER, CURB SIDE SIDE COVER, CUBR SIDE, CAP SIDE COVER, STREET SIDE SIDE COVER, STREET SIDE
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 2027694 2027696 2027697 2027695 2026793 2026794 1217715 2009212 68186390 10280003 2032710 2019337 66783375 10274046 1330945 2019307 1015667 2034958 2032841 2034955 2032840
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 11
ILK 18
Parts Manual
Built to Deliver - Every Time 4
Cart Stops - Aluminum Platforms 1.7
1
1.7 1.2
1.3 1.13 1.12
1.7 1.7
1.9 1.13 1.12 1.1
1.4 1.8
1.5 1.9 1.7
1.9 1.13
1.6
1.12
1.1
1.10 1.11
1.9
1.1
NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13
4 – CART STOPS ALUMINUM PLATFORMS DESCRIPTION ASSEMBLY, 2X 800MM CART STOP, 12” x 79” PAD, DELRIN, 35MM x 120MM x 2MM PLATE COVER, CURB SIDE CART STOP, 800MM, CURB SIDE PLATE COVER, CENTER CART STOP, 800MM, STREET SIDE PLATE COVER, STREET SIDE SOCKET HEAD CAP SCREW, M6-1.0 x 30MM SLIDING RAIL SPRING ROD CLIP SOCKET HEAD CAP SCREW, M5-0.80 x 8MM C-CLIP, PLASTIC SOCKET HEAD CAP SCREW, M6-1.0 x 20MM
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 22-0314-018 1406245 2003301 2006698 2003302 2006697 2003303 1057441 1406248 1408661 1406249 1119357 2004637 1004726
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 12
ILK 18
Parts Manual
Built to Deliver - Every Time 5
Power Pack 2,3
9
19
14 16
10 7 8
20
18 17
15
6
12 4
21
13
11
5
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
5 – POWER PACK DESCRIPTION POWER PACK, 12V, COMPLETE ASSEMBLY MOTOR 12V CARBON BRUSHES GEAR PUMP GREAR P OIL TANK SOLENOID VALVE 12V SHUTTLE VALVE PRESSURE LIMITATION VALVE MOTOR CONTACTOR RELAY 12V FLOW CONTROL VALVE FILLER CAP CLAMP FILTER CONTROL BLOCK MEASURING CONNECTION HOUSING, POWER PACK PC BOARD COVER O-RING REAR PANEL CONTROL M-BOARD, PLUS STRAP, PCB COVER
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 2032350 2024445 2024996 2024446 2024447 2008647 2005141 2005142 2005140 1406572 2024998 2024444 2016993 2025001 1405397 2024443 2029906 2009743 2029245 2029091 2010169
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 13
ILK 18
Parts Manual
Built to Deliver - Every Time 6
Hydraulic Hoses
6
1
7
3
2
6 7 1 7
3
4
5 5 6 – HYDRAULIC HOSES NO. 1 2 3 4 5 6 7
DESCRIPTION HOSE 600MM T-CONNECTOR L-CONNECTOR ADAPTER CLAMP HOSE, 850MM HOSE, 700MM
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 2004472 1111084 1111075 1212700 1108532 70605848 1169517
QTY. 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 14
ILK 18
Parts Manual
Built to Deliver - Every Time 7
Mounting Fixture
7 – MOUNTING FIXTURE NO. 1
8
DESCRIPTION MOUNTING FIXTURE, ILK 18/22
QTY. 1
PART NO. 60-0416-100 60-0416-110
QTY. 1 1
Bridge Kit
NO. 1 2
8 – BRIDGE KIT DESCRIPTION KIT, BRIDGE FROM SILL TO PLATFORM, 94”W VEHICLE KIT, BRIDGE FROM SILL TO PLATFORM, 98”W VEHICLE
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 87-0414-002
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 15
ILK 18
Parts Manual
Built to Deliver - Every Time 9
Flip Up Door Kit 13
6 12
7 3 5 14
4 1
2
15
11
6 8
3 9
2 10
NO. 1
2
3 4 5 6 7 8 9 10 11 12 13 14 15
9 – FLIP UP DOOR KITS DESCRIPTION KIT, FLIP UP DOOR, WITH SEAL KIT, 94”W KIT, FLIP UP DOOR, WITH SEAL KIT, 98”W GAS CYLINDER, 60 LBS GAS CYLINDER, 90 LBS GAS CYLINDER, 120 LBS GAS CYLINDER, 150 LBS BALL STUD, 10MM WASHER LOCK 5/16” NUT 5/16”-18 BALL STUD BRACKET FOR FLIP UP DOOR BOLT, CARRIAGE 5/16”-18 X 1.50” WASHER, LOCK 5/16” NUT, 5/16”-18 BALL STUD BRACKET FOR VEHICLE SCREW, HEX HEAD, DRILLING, #10-16X3/4” PULL STRAP BOLT CARRIAGE 1/4”-20 X 1.50” WASHER LOCK ¼” NUT 1/4”-20
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 1-000130A 1-000130A-W 2-00024-60 2-00024-90 2-00024-120 2-00024-150 2-00040 EK3471 EM 829 2-00028 ES3419 EK3471 EM 829 99-7515-100 ES3948 2-00015 ES3947 EK3630 EM 841
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 16
ILK 18
Parts Manual
Built to Deliver - Every Time 10
Full Door Seal Kit
2
3
3
3
2
5
2
4 5 3 NO. 1 2 3 4 5
10 – FULL DOOR SEAL KIT DESCRIPTION KIT, DOOR SEAL KIT CHANNEL, GALVANIZED STEEL, 108”L SEAL, RUBBER, 110”L SPACER, FLATBAR, STEEL, 2” x 102” x ½” SCREW, HEX HEAD, DRILLING, #10-16X3/4”
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
2
PART NO. 60-0416-000 60-0416-002 60-0413-003 60-0413-498 ES3948
QTY. 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 17
ILK 18
Parts Manual
Built to Deliver - Every Time 11
Battery Box Kits
1.3
1.2
1.3 1.9 1.5
1.3 1.11 1.1
1.6
1.8
1.11
1.10 1.7
1.3 1.3
1.12
1.9
1.4 2.2 2.3
2.4
3.3 2.7
2.3 2.7
2.1 2.9
2.6
3.1
2.5
2.8 2.10
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
3.2
2.3 2.3
3.2 3.3
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 18
ILK 18
Parts Manual
Built to Deliver - Every Time NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 4 5
11 – BATTERY BOX KITS DESCRIPTION KIT, 4-BATTERY BOX BATTERY BOX BASE, ASSEMBLY, LARGE BATTERY BOX LID ASSEMBLY KIT, 2 BATTERY HOLD DOWN NUT, 3/8”-16, GR.5 BUS BAR, 2-BATTERY, BLACK BUS BAR, 3-BATTERY, BLACK BUS BAR, 3-BATTERY, RED BUS BAR, 2-BATTERY, RED GROMMET, 7/8" DIAMETER HOLE WASHER, 3/8", SPLITLOCK NUT, SERRATED, 3/8”-16; STAINLESS STEEL HEX HEAD CAP SCREW, 3/8”-16X1", GR.5, ZINC KIT, 2-BATTERY BOX BATTERY BOX, BASE, ASEEMBLY, 2-BATTERY BATTERY BOX, LID, 2 BATTERY KIT, 2 BATTERY HOLD DOWN NUT, 3/8”-16 GR. 5 BUS BAR, 2-BATTERY, BLACK BUS BAR, 2-BATTERY, RED GROMMET, 7/8" DIAMETER HOLE WASHER, 3/8", SPLITLOCK NUT, SERRATED, 3/8”-16, STAINLESS STEEL HEX HEAD CAP SCREW, 3/8”-16X1", GR.5, ZINC BATTERY, LEAD/ACID, GROUP 31 BATTERY, AGM, STANDARD, GROUP 31 BATTERY, AGM, PREMIUM, GROUP 31
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 50-8016-100 50-8016-001 60-7515-012 60-7515-151 EM 532 KET05916A KET05961A KET05962A KET06062A EK3504 EK3238 EM 781 ES3446 50-8016-200 50-8016-201 60-1211-225 60-7515-151 EM 532 KET05916A KET06062A EK3504 EK3238 EM 781 ES3446 3-49999 3-49998 3-50003
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 19
ILK 18
Parts Manual
Built to Deliver - Every Time 12
Trailer/Truck Charge Kits
1
2
1.2
2.2 1.3
1.4
2.3
1.1
2.4 2.6
1.7 1.6
1.5
1.8
2.1
3
4
3.2
4.2
2.5
2.10
2.9
2.7
2.8
4.6 3.3
4.3
3.4 3.6
3.10
4.4
3.9 4.7
4.8 3.1
3.5
5
6
9
10
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
3.7
3.8
4.5
7
4.1
8
11 Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 20
ILK 18
Parts Manual
Built to Deliver - Every Time
NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 6 7 8 9 10 11
12– TRAILER/TRUCK CHARGE KITS DESCRIPTION KIT, TRUCK, 40FT ELECTRICAL BUS BAR CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 74", 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED CIRCUIT BREAKER, 175A, 3/8” STUDS, MANUAL RESET CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC NUT, NYLOCK 1/4-20, ZINC KIT, TRAILER, SINGLE POLE SOCKET; SINGLE POLE CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 74", 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, 5/16-18X1" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET 5/16” FLAT WASHER 5/16-18 NYLOCK NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC KIT, TRAILER, DUAL POLE SOCKET; DUAL POLE CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 480”, 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, 5/16-18X1" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET 5/16” FLAT WASHER 5/16-18 NYLOCK NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC KIT, TRAILER, DUAL NOSEBOX NOSEBOX, SINGLE & DUAL POLE SOCKET CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 480”, 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, TAPPING, 5/16-18X1.25" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC CIRCUIT BREAKER 175A, 1/4” STUDS, MANUAL RESET CIRCUIT BREAKER 175A, 1/4” STUDS, AUTO RESET CIRCUIT BREAKER 150A, 3/8” STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 3/8” STUDS, AUTO RESET CIRCUIT BREAKER 150A, 1/4” STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 1/4” STUDS, AUTO RESET KIT, BATTERY ISOLATOR SOLENOID, 12V, TRUCK ONLY
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 70-1115-100 70-8013-025 KET05919A KET05925A KET06314A 70-8114-009 70-8114-008 ES3443 EM 722 70-1115-101 70-8015-019 KET05919A KET05925A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-102 70-8015-018 KET05919A KET05701A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-103 70-8015-020 KET05919A KET05701A KET06314A ES3733 70-8114-008 EM 722 ES3443 70-8115-000 70-8115-001 70-8115-002 70-8115-003 70-8115-004 70-8115-005 70-8016-020
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 21
ILK 18
Parts Manual
Built to Deliver - Every Time 13
Control Box System
4 4
5
3 4 2 1
6
NO. 1 2 3 4 5 6
13 – CONTROL BOX SYSTEM DESCRIPTION KIT, CONTROL BOX WITH WIRE HARNESS SWITCH, MOMENTARY SWITCH, ON/OFF (OPTIONAL) CONTACT CONTAC BLOCK CONTROL BOX MOUNT, Z-BRACKET SCREW, THREAD FORMING, M6X20
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. 2007286 2007456 2009186 2007457 1311508 2006087
QTY. 1 1 1 1 1 1
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 22
ILK 18
Parts Manual
Built to Deliver - Every Time 14
Controls 4
3 2
1
5
10
7
9
8
12
11
NO. 1 2 3 3.1 3.2 3.3 3.4 3.5 4 5 6 7 8 9 10 11 12 12.1 12.2 12.3 12.4
14 - CONTROLS DESCRIPTION 3-BUTTON HAND REMOTE WITH COIL KIT, CAB SHUT OFF SWITCH KIT, WIRELESS REMOTE, 4-WAY OPERATION WIRELESS REMOTE, RECEIVER WITH J31 & J41 CONNECTORS BRACKET, RECEIVER MOUNT LANYARD PAN HEAD SCREW, MACHINE, #10-32 X 5/8" NUT, NYLOCK, #10-32 SENSOR, B13, J41 SENSOR, B15, J41 WIRE HARNESS, POWER PACK, J1 WIRE HARNESS, CAB ON/OFF SWITCH, J11 WIRE HARNESS, WARNING LED LIGHTS, FOOT CONTROL, J3 WIRE HARNESS, SOLENOID VALVE, J4 KIT, HAND CONTROL, PLUG AND SOCKET, WIRE HARNESS, 5-WAY KIT, HAND CONTROL, PLUG AND SOCKET, WIRE HARNESS, 7-WAY KIT, CONTROL M.-BOARD (PCB), PLUS CONTROL M-BOARD (PCB) PLUS COVER COVER CLAMP DECAL
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
6
PART NO. 1203305 70-1113-200 70-1115-000 2037293 70-1115-001 60-7515-010 ES3469 EM 702 1332476 1332485 2007406 2007049 1342776 67254198 70-7516-110 70-7516-108 2029091A 2029091 2029906 EZ7230 2029907
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Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 23
ILK 18
Parts Manual
Built to Deliver - Every Time 15
Decals 2
1 ILK
Up
BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND:
• To operate this liftgate read and understand the operating decals and manuals. • Make certain the platform is clear before operating the lift. • Liftgate shut-off switch must be turned off when liftgate is not in use. • Keep platform in horizontal position when loading and unloading. • Always raise the platform to floor level in horizontal position before closing. • Do not overload, refer to capacity decals.
Tilt Down
24"
3. Always inspect this lift gate for maintenance or damage before using it. If there are signs of improper maintenance, damage to vital part, or a slippery platform surface, do not use the lift gate. Do not attempt your own repairs, unless you are specifically trained. 4. Do not overload. See the Mfg. Literature and/or Rating Label on the unit for the rated load. Remember that this limit applies to both raising and lowering operations.
6. Never allow yourself, a helper, or a bystander to stand in a position where an unstable load might fall on them. Do not allow any part of your or your helper’s body to be placed under, through, or around any portion of the moving lift gate, or in a position that would trap them between any parts when the lift gate is operated.
Load
Down
2. Be certain the vehicle is properly and securely braked before using the liftgate.
5. Each load should be placed in a stable position as near as possible to the center of the platform.
Up
Lift
1. Improper operation of this lift gate can result in serious personal injury. Do not operate unless you have been properly instructed, have read, and are familiar with, the operating instructions. If you do not have a copy of the instructions please obtain them from your employer, distributor or lesser, as appropriate, before you attempt to operate the lift gate.
Platform
Max Capacity on Platform For questions regarding operation call (888) 774-5844
7. This lift gate is intended for loading and unloading of cargo only. Do not use this lift gate for anything but it’s intended use. The lift gate is not equipped with a back up system to prevent falling in the event of a failure.
3
4
ALWAYS STAND CLEAR OF PLATFORM AREA
READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE USE.
5
6 ELECTRICAL SYSTEM PROTECTED BY RESETTABLE CIRCUIT BREAKER
ELECTRICAL SYSTEM IS PROTECTED BY A RESETTABLE CIRCUIT BREAKER. SEE OWNER'S MANUAL AND DECAL LOCATED AT THE BATTERY.
TO RESET PUSH RESET TAB IN
7 OPEN AND CLOSE LIFTGATE WITH PLATFORM FULLY RAISED
9 10 8
Read all Decals and Owner's Manual before operating liftgate DOWN: Step on switch 1 and hold - wait between one and three seconds before you step on switch 2.
LIFT GATE SHUT-OFF
TO BE TURNED OFF WHEN LIFT IS NOT IN USE
UP: Step on switch 2 and hold - wait between one and three seconds before you step on switch 1. The platform will tilt up to preset position before raising
2
1
If both switches are not activated within three seconds start over.
MAXIMUM LOAD CAPACITY
1800 LBS. CENTER LOAD ON PLATFORM TO AVOID PERSONAL OR PROPERTY DAMAGE
14 - DECALS NO. 1 2 3 4 5 6 7 8 9 10
DESCRIPTION OPERATING INSTRUCTIONS URGENT WARNING DECAL WARNING- LIFTGATE HAZARDS WARNING- STAND CLEAR ELECTRICAL SYSTEM CIRCUIT BREAKER, BLUE NOTICE FOR OPEN AND CLOSE LIFTGATE SHUT OFF SWITCH FOOT CONTROL LIFTGATE CAPACITY
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
PART NO. ATG-ILK ATG-URGWA ATG-WLH ATG-PLAT ATG-RESET ATG-BKR ATG-OPENILD ATG-CAB ATG-FC ATG-1800
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Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 24
ILK 18
Parts Manual
Built to Deliver - Every Time
Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 1.0
Palfinger Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 25