Palfinger ILK-20, 22, 33, 44, 55, 66 Liftgate Parts Manual by THE Liftgate Parts Co.

PARTS MANUAL ILK 20, 2000 lbs. Capacity ILK 22, 2200 lbs. Capacity ILK 33, 3300 lbs. Capacity ILK 44, 4400 lbs. Capacity ILK 55, 5500 lbs. Capacity ILK 66, 6600 lbs. Capacity

05/17

Information in this document is subject to change without notice. Visit www.palfinger.com for up to date information and notifications.

Parts Order liftgateparts@palfinger.com

Technical Support technicalapplications@palfinger.com

15939 Piuma Ave. Cerritos, CA 90703 Tel (888) 774-5844 Fax (562) 924-8318

572 Whitehead Road. Trenton, NJ 08619 Tel (609) 587-4200 Fax (609) 587-4201

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time Table of Contents 1

Frame ........................................................................................................................................ 6

Mount Plates ............................................................................................................................. 8

Pins & Busings ......................................................................................................................... 10

Cylinders ................................................................................................................................... 12

Steel Platform ........................................................................................................................... 14

Aluminum Platform – AluPlan ................................................................................................. 16

Aluminum Platform – AluStar .................................................................................................. 18

PML/Kolas Aluminum Platform ............................................................................................... 20

Cart Stops - Aluminum Platforms............................................................................................ 22

Hydraulic Hoses ....................................................................................................................... 23

10.1

Hydraulic Hoses – ILK 20 (Discontinued) ...................................................................... 23

10.2

Hydraulic Hoses – ILK 22 .............................................................................................. 24

10.3

Hydraulic Hoses – ILK 33/44/55/66 ............................................................................... 25

Pump and Motor ....................................................................................................................... 26 11.1

Pump and Motor – ILK 20 (Discontinued) ..................................................................... 26

11.2

Pump and Motor – ILK 22/33/44/55/66.......................................................................... 27

11.3

Bosch Pump and Motor (Discontinued) ......................................................................... 28

Mounting Fixture ...................................................................................................................... 29

Bridge Kit .................................................................................................................................. 29

Side Rails – Platform ................................................................................................................ 30

Forklift Lock Kit ........................................................................................................................ 30

Flip Up Door Kits ...................................................................................................................... 32

Full Door Seal Kit...................................................................................................................... 33

Battery Box Kits........................................................................................................................ 34

Trailer/Truck Charge Kits ......................................................................................................... 36

Control Box System ................................................................................................................. 38

Controls..................................................................................................................................... 39

Decals ........................................................................................................................................ 40

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 3

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time NOTES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 4

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time Important Liftgate Information: Liftgate serial information can be found on the left side of the mount frame. Please have the liftgate information ready when ordering parts to assure parts are replaced accurately.

Serial Number Tag

CERRITOS, CA. TRENTON, N.J.

(888) 774-5844

Model

Serial No.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Date

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 5

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 1

Frame 9

7 3

1 2

2 5 3 7 6

600MM 700MM 800MM 900MM

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 6

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time

NO. 1

4 5 6 7 8 9 10 11 12

DESCRIPTION FRAME, 600MM LIFTARM, FRAME, 700MM LIFTARM FRAME, 800MM LIFT ARM FRAME, 900MM LIFT ARM BUMPER, 700MM LIFTARM BUMPER, 800MM LIFTARM BUMPER, 900MM LIFTARM LIFT ARM ASSEMBLY, 600MM LIFT ARM ASSEMBLY, 700MM LIFT ARM ASSEMBLY, 800MM LIFT ARM ASSEMBLY, 900MM RUBBER COVER CAP, BUMPER CONTROL M-BOARD (PCB), PLUS CONTROL M-BOARD COVER RUBBER COVER, BRACKET, K+BOARD CLAMP, CONTROL BOARD COVER COVER FOR CONTROL SYSTEM STEEL BOX FOR CONTROL SYSTEM BRACKET FOR STEEL BOX

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

ILK 20 2005158 ------2005025 ---------2029906 2010174 2010226

1 â&#x20AC;&#x201C; FRAME ILK 22 ILK 33 --2016551 2027719 -2005449 -2027722 2032609 2027714 -2027717 -2027718 --2005234 2005019 -2005449 -2005704 68483018 68483018 2013674 71019233 2029091 2029091 2029906 2029906 2036200 2036200 EZ7230 EZ7230 -------

ILK 44 -2006020 2006021 -2021948 2021947 --1410277 2020747 -68483018 71019233 2029091 2029906 2036200 EZ7230 ----

ILK 55 -2006020 2006021 -2021948 2021947 --1410277 2020747 -68483018 71019233 2029091 2029906 2036200 EZ7230 ----

ILK 66 ---1331359 --2022033 ---2005121 68483018 71019233 2029091 2029906 2036200 EZ7230 ----

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 7

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 2

Mount Plates 1

13 12

6 5 4

14 19

16 24

22 23

26 20

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

2 – MOUNT PLATES DESCRIPTION ILK 20 MOUNT PLATE, LEFT & RIGHT SIDE, ILK 20 1348509 MOUNT PLATE, LEFT SIDE -MOUNT PLATE, CURB SIDE -HEX HEAD CAP SCREW, M20X70MM, DIN 931, GR 10.9 -WASHER, NORDLOCK, 30,7MMX21,4MMX3,4MM -WASHER, SQUARE, SINGLE BOLT -KIT, MOUNT PLATES, ILK 33, STANDARD -MOUNT PLATE, RIGHT SIDE -MOUNT PLATE, LEFT SIDE -KIT, STUD, THREADED, & NUT, FLANGE, M20X1.5 -KIT, MOUNT PLATE, SUPPORT BRACKETS -SUPPORT BRACKET --BOLT, M10X35MM NUT, M10 -KIT, MOUNT PLATES, WELD-ON, 42” CHASSIS -MOUNT PLATE, WELD-ON, 42” VEHICLE CHASSIS -(OPTIONAL), ILK 33 KIT, MOUNT PLATE -MOUNT PLATE, RIGHT SIDE -MOUNT PLATE, LEFT SIDE -WASHER, SQUARE, DUAL BOLT -WASHER, SQUARE, SINGLE BOLT -WASHER, NORDLOCK, 30,7MMX21,4MMX3,4MM -HEX HEAD CAP SCREW, M20X2.5X100MM, DIN 931 GR -KIT, MOUNT PLATE AND BRACE, LEFT SIDE -10.9 KIT, MOUNT PLATE AND BRACE, RIGHT SIDE --MOUNT PLATE BRACE

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

ILK 22 -2002620 2002620 2003123 EK1535 2002337 ---------------------

ILK 33 ------2027034 2027031 2027033 2026216 2030247 2027078 66125432 1104730 06-0416-006 06-0416-005 -----------

ILK 44/55 ----------------2044996 2000900 2000899 2002338 2002337 EK1535 ES 684 ----

ILK 66 -----------------------2013775 2013776 2015315

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 8

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time NOTES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 9

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 3

Pins & Busings

8 5

2, 4

7 3 5 8

5 5

8 1

Pins

øD (Diameter)

øD (Diameter) L (Length)

L (Length)

Prior 2016

øID (Inside Diameter) Part No.

øOD (Outside Diameter)

L (Length)

Dimensions (ID/OD X L)

Part No.

Dimensions (D X L)

Part No.

Dimensions (D X L)

2007473

25MMX58MM 1"X2-1/4"

1350858

36MMX130MM 1-3/8"X5-1/8"

ELG1063

25MM/29MMX31MM 1"/1-1/8"X1-1/4"

1134578

25MMX65MM 1"X2-3/4"

1403348

36MMX206MM 1-3/8"X8-1/8"

ELG1039

28MM/32MMX31MM 1-1/8"/1-1/4"X1-1/4"

1346229

25MMX74MM 1"x2-7/8"

1331371

40MMX95MM 1-5/8"X3-3/4"

ELG1064

28MM/32MMX36MM 1-1/8"/1-1/4"X1-3/8"

1346238

25MMX124MM 1"X4-7/8"

1329586

40MMX155MM 1-5/8"X6-1/8"

ELG1037

36MM/40MMX36MM 1-3/8"/1-5/8"X1-3/8"

1326307

28MMX99MM 1-1/8"X3-7/8"

1331380

50MMX135MM 2"X5-1/4"

ELG1033

36MM/40MMX41MM 1-3/8"/1-5/8"X1-5/8"

1335280

28MMX129MM 1-1/8"X5-1/8"

ELG1128

40MM/44MMX41MM 1-5/8"/1-3/4"X1-5/8"

1350394

36MMX91MM 1-3/8"X3-1/2"

ELG1127

50MM/55MMX41MM 2"/2-1/4"X1-5/8"

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Bushings

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 10

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5

DESCRIPTION PINS PIN, LIFTARM/LIFT CYL-TILT CYL. (PRIOR 2016) PIN, LIFTARM/LIFT CYLINDER-TILT CYL. PIN, LIFT CYL./MOUNT TUBE (PRIOR 2016) PIN, LIFT CYL./MOUNT TUBE PIN, LIFTARM/MOUNT TUBE(PRIOR 2016) PIN, LIFTARM/MOUNT TUBE PIN, MOUNT TUBE/CYL (700MM) PRIOR 2016 PIN, MOUNT TUBE/CYL (700MM) BOLT, PIN LOCK, M8X16 (PRIOR 2016) BOLT, PIN LOCK, M12x16 BOLT, PIN LOCK, M12x12

3 â&#x20AC;&#x201C; PINS & BUSHINGS ILK 20 ILK 22

ILK 33

ILK 44

ILK 55

ILK 66

QTY.

1346229 -1346229 -1346229 -------

1346229 2041247 1346229 2041247 1346229 2041247 --ES1451 -2039049

1326307 2039535 1326307 2039536 1350394 2039099 --ES1451 2039050 --

1350394 2040594 1350394 2039099 1331371 2039108 1403348 2039105 ES1451 2039050 --

1331371 2039108 1329586 2039110 1331380 2039118 --ES1451 2039050 --

1 1 1 1 1 1 1 1 1 1 1

6 7 8

BUSHINGS BUSHING, LIFTARM/PLATFORM BUSHING, LIFTARM/LIFTCYLINDER BUSHING, LIFTARM/MOUNT TUBE

ELG1063 ELG1063 ELG1063

ELG1036 ELG1037 ELG1039

ELG1033 ELG1128 ELG1033

ELG1128 ELG1127 ELG1128

1 1 1

9 10

KITS PIN KITS (PRIOR 2016) BUSHING KITS

2021586 1407086

2021585 1407084

2021584 1407088

2021583 1407088

2021582 1407087

1 1

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 11

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 4

Cylinders

1.5*

1.3

1 1.7

1.4

1.6

1.10

1.10 1.10 1.2 1.1 1.8 1.7

1.6

Lift Cylinder

1.9

2.4 2.5 2.6* 2.12 4 2.8

2.3 2.1

2.2

2.3

2.3 2.8

2.7 3

2.12

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

2.10 2.9 2.10

Tilt Cylinder Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 12

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 4 - CYLINDERS LIFT CYLINDER PISTON ROD DIAMETER= 45MM(ø1.75”), TILT CYLINDER DIAMETER=30MM (ø1.25”) NO.

DESCRIPTION

ILK 20

ILK 22

ILK 33

ILK 44

ILK 55

ILK 66

QTY.

LIFT CYLINDER, 600MM LIFT ARM

1346953

LIFT CYLINDER, 700MM LIFT ARM

N/A

1346953

1343854

1402453

LIFT CYLINDER, 800MM LIFT ARM ( 2009)

1343854

LIFT CYLINDER, 800MM LIFT ARM

1343854

2004093

LIFT CYLINDER, 900MM LIFT ARM

1343854

1350167

1325196

LIFT CYLINDER, 1000MM LIFT ARM

1350167

PISTON ROD, 700MM LIFT ARM

1403798

1401503

1404499

PISTON ROD, 800MM LIFT ARM

1401503

2004096

PISTON ROD, 900MM LIFT ARM

1401503

1403799

1403800

PISTON ROD, 1000MM LIFT ARM

1401503

1403799

REBUILD KIT (600MM-700MM LIFTARM)

2021846

2005323

2021847

REBUILD KIT (800-1000 LIFT ARM)

2005323

2021847

2021845

REBUILD KIT

1400655

ADAPTER HOSE FITTING

1232140

1188263

RESTRICTOR CONTROL VALVE (700MM)

1355899

1355942

1325551

RESTRICTOR CONTROL VALVE (800-1000MM)

1355942

1363828

1325551

RELEASE VALVE 12V

67282345

BUSHING, 25MMX29MMX31MM

ELG1063

BUSHING, 28MMX32MMX 31MM

ELG1039

BUSHING, 36MMX40MMX41MM

ELG1033

BUSHING, 40MMX44MMX41MM

ELG1128

1.7

GREASE ZERK, M10X1

2019653

1191680

1.8

PROTECTIVE SLEEVE

1134658

1099010

1098362

1.9

CLAMP

68430828

68734258

1.10

GUIDE RING

1134649

TILT CYLINDER, 600MM LIFT ARM

1402736

N/A

TILT CYLINDER, 700MM LIFT ARM

1402740

1366286

1404498

TILT CYLINDER, 800MM LIFT ARM

1366295

1403789

TILT CYLINDER, 900MM LIFT ARM

1366302

1403790

2015181

TILT CYLINDER, 1000MM LIFT ARM

1403791

2.1

PISTON ROD, (TILT CYLINDER)

1410872

2000878

1410866

1408445

2.2

END PLUG

1137235

68274001

68813557

1324920

2.3

KIT, REBUILD, TILT CYLINDER

1330665

1330674

1330683

1404524

2.4

ADAPTOR / HOSE FITTING

1188263

2.5

RESTRICTOR CONTROL VALVE

1355899

1355942

1325551

1346112

2.6*

RELEASE VALVE 12V

67282345

2.7

LOCK NUT FOR TILT CYLINDER

67271785

67265408

71597563

1324957

2.8

GREASE ZERK, M10X1

2019653

1284493

2.9

RUBBER BELLOWS

2027073

67259238

68724546

2.10

CLAMP

68430828

2.11

RED CAP

1191680

BUSHING, 25MMX29MMX31MM

ELG1063

BUSHING, 28MMX32MMX31MM

ELG1039

BUSHING, 36MMX40MMX41MM

ELG1033

BUSHING, 40MMX44MMX41MM

ELG1128

ADJUSTING HEAD, ILK 20, 600MM LIFTARM

1348680

N/A

ADJUSTING HEAD, ILK 22, 700MM LIFTARM

1346999

1355064

1402880

ADJUSTING HEAD, ILK 22, 800MM LIFTARM

2029585

1350050

ADJUSTING HEAD, ILK 22, 900MM LIFTARM

1343970

1368084

1408433

ADJUSTING HEAD, ILK 22, 1000MM LIFTARM

1368299

1.1

1.2 1.3 1.4 1.5*

1.6

2.12

*Items 1 and 2 do not include Items 1.5 and 2.6 (Release Valve). Release Valve is sold separately.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 13

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 5

Steel Platform

3 7 6 5 4

5 11 1

7 6

2.6 2.5 2.1 10

8 9

2.4

2.2 2.4

2.3

2.1

2.5 2.6

4.5

3.5

3.1 3.4

3.3 3.2

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

4.1

4.4 4.2

4.3

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 14

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 5 – STEEL PLATFORM NO.

DESCRIPTION

ILK 20

ILK 22

ILK 33

ILK 44

ILK 55

ILK 66

PLATFORM 48”X94” NO CART STOPS

ON REQUEST

4P2248

4P3348

4P4448

N/A

PLATFORM 48”X94” WITH CART STOPS

N/A

ON REQUEST

N/A

PLATFORM 60”X94” NO CART STOPS

N/A

4P2260ATHLET

4P3360

4P4460

2038750

N/A

PLATFORM 60”X94” WITH CART STOPS

N/A

ON REQUEST

2038746

N/A

PLATFORM 72”X94” NO CART STOPS

N/A

4P3372

4P4472

2038751

4P6672

PLATFORM 72”X94” WITH CART STOPS

N/A

ON REQUEST

2038747

ON REQUEST

PLATFORM 84”X94” NO CART STOPS

N/A

4P3384

4P4484

2038752

4P6684

PLATFORM 84”X94” WITH CART STOPS

N/A

ON REQUEST

2038752

ON REQUEST

KIT, ROLLER

N/A

2013925

1354156

1358181

1348000

2.1

ROLLER, DELRIN

N/A

1217715

1115195

1111393

1332089

PIN, PLATFORM, LIFTARM, 25X124MM

1346238

PIN, PLATFORM, LIFTARM, 28X129MM

1335280

PIN, PLATFORM, LIFTARM, 36X130MM

1350858

PIN, PLATFORM, LIFTARM, 40X155MM

1329586

PIN, PLATFORM, TILT, 25X124MM

1346238

PIN, PLATFORM, TILT, 25X179MM

1400928

PIN, PLATFORM, TILT, 28X180MM

1354169

PIN, PLATFORM, TILT, 36X208MM

1358176

PIN, PLATFORM, TILT, 40X195MM

1329595

2.4

BOLT, PIN LOCK, M8X16

ES1451

2.5

WASHER, FLAT

N/A

2001508

EK1090

1111379

66152901

2.6

SPRING LOCK, 25X1.2

N/A

10280003

EQ 347

1111388

10280062

KIT, CART STOP, STREET SIDE

20-1108-500

3.1

SIDE PLATE

20-1108-501

3.2

PLATE, BASE SUPPORT

20-1108-502

3.3

CART STOP WELDMENT

20-1108-510

3.4

TAB, RETENSION SPRING

20-1108-541

3.5

SPRING, TORSION

20-1108-542

KIT, CART STOP, CURB SIDE

20-1108-520

4.1

SIDE PLATE

20-1108-501

4.2

PLATE, BASE SUPPORT

20-1108-502

4.3

CART STOP WELDMENT

20-1108-530

4.4

TAB, RETENSION SPRING

20-1108-541

4.5

SPRING, TORSION

20-1108-542

FOOT SWITCH CONTROLS

1330945

KIT, LED WARNING LIGHTS

2019307

BOLT, M6X15MM

1015667

CAP, WIRE, PLATFORM, HEADER

2019337

SCREW,M5X16

667833375

WASHER, M5.3

10274046

PLATE, FOOT CONTROLS, INSTRUCTIONS

1341966

2.2

2.3

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 15

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time Aluminum Platform â&#x20AC;&#x201C; AluPlan

24 23

19 13

12 23 16 4

20 25

2 21 14 15 12

13 4 18

9 2 5.6 5.1

5.5

8 5.2

5.3 5.4

5.4

7 6 Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 16

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 6 - ALUMINUM PLATFORM ALUPLAN NO.

DESCRIPTION

ILK 20

ILK 22

ILK 33

ILK 44

ILK 55

QTY.

PLATFORM, 48”X94” CART STOPS

4APILK224894CS

4APILK334894CS

4APILK444894CS

PLATFORM, 48”X94” NO CART STOPS

4APILK2248

4APILK3348

4APILK4448

PLATFORM, 60”X94” CART STOPS

4APILK226094CS

4APILK336094CS

2038746

PLATFORM, 60”X94” NO CART STOPS

4APILK2260

4APILK3360

2038750

PLATFORM, 72”X94” CART STOPS

4APILK227294CS

4APILK337294CS

2038747

1 1

PLATFORM, 72”X94” NO CART STOPS

4APILK2272

4APILK3372

2038751

PLATFORM, 84”X94” CART STOPS

4APILK338494CS

2038752

PLATFORM, 84”X94” NO CART STOPS

4APILK3384

2038752

CLEVIS, CURB SIDE, RIGHT

1355273

1036871

2026952

CLEVIS, STREET SIDE, LEFT

1355282

1036880

2026953

PLATE, CLEVIS, HEADER

1355233

1036915

KIT, ROLLER, PIN

N/A

1400927

1354156

1358181

5.1

ROLLER

N/A

1217715

1115195

1111393

PIN, PLATFORM, LIFTARM, 25X124MM

1346238

PIN, PLATFORM, LIFTARM, 28X129MM

1335280

PIN, PLATFORM, LIFTARM, 36X130MM

1350858

PIN, PLATFORM, TILT CYL, 25X179MM

1346238

1400928

PIN, PLATFORM, TILT CYL, 28X180MM

1354169

PIN, PLATFORM, TILT CYL, 36X208MM

1358176

5.4

BOLT, PIN LOCK, M8X16

ES1451

5.5

WASHER, FLAT

N/A

2001508

EK1090

1111379

5.6

SPRING CLIP, 25X1

N/A

10280003

EQ 347

1111388

SCREW, FLAT HEAD, M20X40MM

1333142

HEX HEAD CAP SCREW, M20-2.5X45MM

1125300

WASHER, M20

1125319

CAP, WIRE, PLATFORM HEADER, B15

2019337

SCREW, M5-0.8X16

66783375

WASHER, M5.3

1125319

SIDE CAP, EXTRUSION

9832521700

SCREW, FLAT HEAD, M5X12

2004486

TOP CAP, EXTRUSION

1244631

SCREW, FLAT HEAD, M5X12

2004486

CAP, SIDE, PLATFORM HEADER, CURB

9083229000

9083227000

9083229000

CAP, SIDE SIDE, PLATFORM HEADER,

9083230000

9083228000

9083230000

SCREW, FLAT HEAD, M5X16 STREET SIDE

1400172

CAP, SIDE, TIP, CURB SIDE

9083239000

CAP, SIDE, TIP, STREET SIDE

9083238000

SCREW, FLAT HEAD, M5X16

1400172

FOOT SWITCH CONTROLS

1330945

KIT, LED WARNING LIGHTS

2019307

BOLT, M6X15MM

1015667

PLATE FOOT CONTROLS

1341966

5.2

5.3

INSTRUCTIONS

Platform not available for ILK 66

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 17

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time Aluminum Platform â&#x20AC;&#x201C; AluStar

20 12

9 13

4 21 2

8 6 7

15 11.6

2 11.1

17 16

11.5 19 11.2 18

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

11.4 11.3

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 18

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 7 – ALUMINUM PLATFORM ALUSTAR NO.

DESCRIPTION

ILK 20

ILK 22

ILK 33

ILK 44

ILK 55

QTY.

PLATFORM 48”X94” CART STOPS

ON REQUEST

PLATFORM 48”X94” NO CART STOPS

ON REQUEST

PLATFORM 60”X94” CART STOPS

ON REQUEST

PLATFORM 60”X94” NO CART STOPS

ON REQUEST

PLATFORM 72”X94” CART STOPS

ON REQUEST

PLATFORM 72”X94” NO CART STOPS

ON REQUEST

PLATFORM 96”X98” CART STOPS

ON REQUEST

4PUSA969844CS

ON REQUEST

PLATFORM 96”X98” NO CART STOPS

ON REQUEST

4PUSA969844

ON REQUEST

CLEVIS, CURB SIDE

1355273

2026952

CLEVIS, STREET SIDE

1355282

2026953

PLATE, BOLT ON, CLEVIS, HEADER

1355233

1036915

CAP, PLASTIC, TIP, CURB SIDE

1404975

1404105

CAP, PLASTIC, TIP, STREET SIDE

1404976

1404104

CAP, ALUMINUM, TOP, PLATFORM

1244631

SCREW, M5X12

2004486

CAP, PLASTIC, HEADER, CURB SIDE

1276286

1301533

CAP, PLASTIC, HEADER, STREET SIDE

1276295

1301542

KIT, ROLLER, PIN

N/A

1400927

1354156

1358181

11.1

ROLLER

N/A

1217715

1115195

1358176

PIN, PLATFORM, LIFTARM, 25X124MM

1346238

PIN, PLATFORM, LIFTARM, 28X129MM

1335280

PIN, PLATFORM, LIFTARM, 36X130MM

1350858

PIN, PLATFORM, TILT CYLINDER, 25X124MM

1346238

1400928

PIN, PLATFORM, TILT CYLINDER, 28X180MM

1354169

PIN, PLATFORM, TILT CYLINDER, 36X208MM

1358176

11.4

BOLT, PIN LOCK, M8X16

ES1451

11.5

WASHER, FLAT

N/A

2001508

EK1090

1111393

11.6

SPRING RING

N/A

10280003

EQ 347

1111388

FOOT SWITCH CONTROLS

1330945

KIT, LED WARNING LIGHTS

2019307

BOLT, M6X15MM

1015667

CAP, WIRE, PLATFORM HEADER, B-15

2019337

SCREW, M5X16

667833375

WASHER, M5.3

10274046

HEX HEAD CAP SCREW, M20-2.5X45MM

1125300

WASHER, SPLIT, M20

1125319

CART STOP KIT

1319522

PLATE FOOT CONTROLS INSTRUCTIONS

1341966

11.2

11.3

Platform not available for ILK 66

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 19

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 8

PML/Kolas Aluminum Platform 4 7 6

8 1 6 7 9

10 17 15

12 11

16 20 13 19

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 20

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 KIT

DESCRIPTION PLATFORM SIDE PROFILE KIT – CURB SIDE SIDE PROFILE KIT – DRIVER SIDE SIDE PROFILE TIP – CURB SIDE SIDE PROFILE TIP – DRIVER SIDE CART STOP KIT FOOT ACTIVATED WARNING LIGHT FOOT CONTROL BUTTON K 2-WIRE PLATE FOOT CONTROLS INSTRUCTIONS CAP, WIRE, PLATFORM HEADER, B-15 HEX HEAD CAP SCREW M5-0.8X16MM WASHER FLAT M5 PIN LIFTARM PIN PLATFORM, PLA PIN PLATFORM, TITL CYLINDER GROUND ROLLER WASHER, FLAT SPRING, RING BOLT, PIN LOCK HEX HEAD CAP SCREW M20-2.5X45MM WASHER, SPLIT, M20 GROUND ROLLER (INCLUDES #9-13)

8 – PML/KOLAS ALUMINUM PLATFORM ILK 20 ILK 22 ON REQUEST ON REQUEST ON REQUEST ON REQUEST ON REQUEST ON REQUEST ON REQUEST ON REQUEST ON REQUEST ON REQUEST 1319522 1319522 1406365 1406365 1330945 1330945 1341966 1341966 2019337 2019337 66783375 66783375 10274046 10274046 1346238 1346238 1346238 1400928 N/A 1217715 N/A 2001508 N/A 10280003 ES1451 ES1451 1125300 1125300 1125319 1125319 N/A 1400927

ILK 33 ON REQUEST 2011693 2011692 2011714 2011713 1319522 1406365 1330945 1341966 2019337 66783375 10274046 1335280 1354169 1115195 EK1090 EQ347 ES1451 1125300 1125319 1354156

ILK 44/55 ON REQUEST 2013942 2013941 2011714 2011713 1319522 1406365 1330945 1341966 2019337 66783375 10274046 1350858 1358176 1111393 1111379 1111388 ES1451 1125300 1125319 1358181

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Platform not available for ILK 66

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 21

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 9

Cart Stops - Aluminum Platforms 1.7

1.7 1.2

1.3 1.13 1.12

1.7 1.7

1.9 1.13 1.12 1.1

1.4 1.8

1.5 1.9 1.7

1.9 1.13

1.6

1.12

1.1

1.10 1.11

1.9

1.1

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13

9 – CART STOPS ALUMINUM PLATFORMS DESCRIPTION ASSEMBLY, 2X 800MM CART STOP, 12” x 79” PAD, DELRIN, 35MM x 120MM x 2MM PLATE COVER, CURB SIDE CART STOP, 800MM, CURB SIDE PLATE COVER, CENTER CART STOP, 800MM, STREET SIDE PLATE COVER, STREET SIDE SOCKET HEAD CAP SCREW, M6-1.0 x 30MM SLIDING RAIL SPRING ROD CLIP SOCKET HEAD CAP SCREW, M5-0.80 x 8MM C-CLIP, PLASTIC SOCKET HEAD CAP SCREW, M6-1.0 x 20MM

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 22-0314-018 1406245 2003301 2006698 2003302 2006697 2003303 1057441 1406248 1408661 1406249 1119357 2004637 1004726

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 22

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 10

Hydraulic Hoses

10.1

Hydraulic Hoses – ILK 20 (Discontinued)

NO. 1 2 3 4 13 14 15

10.1 – HYDRAULIC HOSES – ILK 20 DESCRIPTION HYDRAULIC PIPE KIT (WITHOUT HOSES) ALUMINUM VALVE BLOCK WITH ADAPTOR HYDRAULIC HOSE KIT - 6 PIECES HYDRAULIC HOSE - EACH HYDRAULIC HOSE - EACH PLASTIC HOLDER FITTING - 90˚ ELBOW TEE- FITTING

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 1402875 2013687 1303233 2021337 1404494 1108532 1232266 1111084

QTY. 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 23

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 10.2

Hydraulic Hoses – ILK 22

47 5

10 7

6 8

NO. 1 2 3 4 5 6 7 8 9 10

10.2 - HYDRUALIC HOSES – ILK 22 DESCRIPTION CONNECTION BLOCK LOCKWASHER HOSES, 2000MM ADAPTER, 90° RUBBER PAD HOSE, 1400MM ADAPTER, STRAIGHT CLAMP, DOUBLE HEX HEAD CAP SCREW, M8X50 NUT, M8

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

1 2

PART NO. 1330067 10274275 2021334 1232266 1114049 2021335 1212700 1406960 66108368 67243366

QTY. 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 24

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time Hydraulic Hoses – ILK 33/44/55/66

10.3

4 4 15

13 14 5 2

6 7

13 15

8 12

9 10 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

10.3 – HYDRAULIC PIPES – ILK 33,44,55,66 DESCRIPTION HYDRAULIC PIPE KIT (WITHOUT HOSES) ALUMINUM VALVE BLOCK WITH ADAPTOR KIT, HYDRAULIC HOSE, 6 PCS, 850MM HYDRAULIC HOSE, 850MM HYDRAULIC HOSE, 2000MM PIPE - TOP CURB SIDE PIPE - MIDDLE. CURB SIDE PIPE - LOWER CURB SIDE PIPE - TOP STREET SIDE PIPE - MIDDLE STREET SIDE PIPE - LOWER STREET SIDE HOSE FITTING PLASTIC HOLDER FITTING - 90˚ ELBOW RUBBER PAD UNION

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

ILK 33 1401079 1330067 1303233 2021337 1112885 1129970 1129998 1129989 1129961 1129952 1129943 1188263 1108532 1232266 1114049 10402001

ILK 44/55 1401079 1330067 1303233 2021337 1112885 1129970 1129998 1129989 1129961 1129952 1129943 1188263 1108532 1232266 1114049 10402001

ILK 66 1401079 1330067 1303233 2021337 1112885 1129970 1129998 1129989 1129961 1129952 1129943 1188263 1108532 1232266 1114049 10402001

QTY. 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 25

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 11 11.1

Pump and Motor Pump and Motor – ILK 20 (Discontinued)

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

11.1 – PUMP AND MOTOR – ILK 20 DESCRIPTION POWER PACK MOTOR 12 VOLT MOTOR SOLENOID SHIFT VALVE (S-5) PRESSURE CONTROL VALVE SHUTTLE VALVE SINCE 1998 FLOW DIVIDER TILL 1998 FLOW CONTROL VALVE (R5) COUPLER PUMP PUMP FILTER CLAMP FOR OIL RESERVOIR BREATHER CAP WITHOUT FILTER OIL RESERVOIR HYDRAULIC HOSE, 2200MM ADAPTOR DRAIN PLUG SEALING WASHER PIPE FILTER THERMO SWITCH ALUMINUM VALVE BLOCK CARBON BRUSHES KIT OIL RESERVOIR O-RING

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 2001269 1404318 1320127 1299412 1298111 2005141 1298086 2000271 1404317 N/A 1406566 1407076 1404488 1404494 1188263 N/A N/A N/A 1405205 2000511 2013687 1410815 1297972

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 26

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 11.2

Pump and Motor – ILK 22/33/44/55/66

4 5

6 7

12 13

9 23 15

18 17

16 14

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

DESCRIPTION POWER PACK MOTOR 12 VOLT MOTOR SOLENOID SHIFT VALVE (S-5) PRESSURE CONTROL VALVE SHUTTLE VALVE SINCE 1998 FLOW DIVIDER TILL 1998 FLOW CONTROL VALVE (R5) COUPLER PUMP PUMP FILTER CLAMP FOR OIL RESERVOIR BREATHER CAP OIL RESERVOIR HYDRAULIC HOSE, 2000MM ADAPTOR DRAIN PLUG SEALING WASHER PIPE FILTER THERMO SWITCH ALUMINUM VALVE BLOCK CARBON BRUSHES KIT OIL RESERVOIR O-RING

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

11.2 – PUMP AND MOTOR – ILK 22/33/44/55/66 ILK 22 ILK 33 1406008 1406000 1353555 1353555 1320127 1320127 1299412 1299412 1298111 1298111 1405972 1405972 1298102 1298102 1298086 1298086 1406264 1406264 1404480 1298068 1298022 1298022 1362509 1362509 1362518 1362518 1362492 1362483 1112885 1112885 1188263 1188263 66373088 66373088 1298013 1298013 ON REQUEST ON REQUEST N/A N/A N/A N/A N/A N/A 1410330 1410330 1297972 1297972

ILK 44/55 1406000 1353555 1320127 1299412 1298111 1405972 1298102 1298086 1406264 1298068 1298022 1362509 1362518 1362483 1112885 1188263 66373088 1298013 ON REQUEST N/A N/A N/A 1410330 1297972

ILK 66 1406010 1404483 1320127 1299412 1298111 1405972 1298102 1346112 2008064 1349471 1298022 1362509 1362518 1362483 1112885 1188263 66373088 1298013 ON N/A REQUEST N/A N/A 1407399 1297972

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 27

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 11.3

Bosch Pump and Motor (Discontinued)

11.3 â&#x20AC;&#x201C; BOSCH PUMP AND MOTOR NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION POWER PACK MOTOR 12 VOLT MOTOR SOLENOID SHIFT VALVE (S5) PRESSURE RELEASE VALVE SHUTTLE VALVE FLOW CONTROL VALVE (R5) COUPLER PUMP SCREEN RESERVOIR CLAMP SET CAP WITH FILTER OIL RESERVOIR HYDRAULIC HOSE ADAPTOR PIPE CARBON BRUSHES KIT (4 PIECES)

ILK 22 N/A 1298264 1320127 1058804 1058760 72335694 1058653 68807808 1058822 70411385 1404308 1401680 1404306 1112885 1188263 ON REQUEST 1116767

ILK 33,44/55 N/A 1298264 1320127 1058804 1058760 72335694 1058653 68807808 1058831 70411385 1404308 1401680 70411296 1112885 1188263 ON REQUEST 1116767

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Bosch pump and motor not available for ILK 66

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 28

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 12

Mounting Fixture

12 – MOUNTING FIXTURE NO. 1 2 3 4

DESCRIPTION MOUNTING FIXTURE, ILK 20/22 MOUNTING FIXTURE, ILK 33 MOUNTING FIXTURE, ILK 44/55 MOUNTING FIXTURE, ILK 66

QTY. 1 1 1 1

PART NO. 60-0416-100 60-0416-110

QTY. 1 1

Bridge Kit

NO. 1 2

13 – BRIDGE KIT DESCRIPTION KIT, BRIDGE FROM SILL TO PLATFORM, 94”W VEHICLES KIT, BRIDGE FROM SILL TO PLATFORM, 98”W VEHICLES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 87-0414-000 87-0414-003 87-0414-005 87-0414-009

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 29

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 14

Side Rails – Platform

NO. 1 2

14 – SIDE RAILS - PLATFORM DESCRIPTION SIDE RAILS, REMOVABLE, STAINLESS STEEL, 35.25” W x 34.50’ H SIDE RAILS, REMOVABLE, PLAIN STEEL, GRAY, 35.25” W x 34.50’ H

PART NO. 60-0414-000 2-90000

QTY. 1 1

PART NO. 60-0416-200

QTY. 1

Forklift Lock Kit

15 – BRIDGE KIT NO. 1

DESCRIPTION KIT, FORKLIFT LOCK

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 30

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time NOTES

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 31

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 16

Flip Up Door Kits 13

6 12

7 3 5 14

4 1

6 8

3 9

2 10

NO. 1

3 4 5 6 7 8 9 10 11 12 13 14 15

16 – FLIP UP DOOR KITS DESCRIPTION KIT, FLIP UP DOOR, WITH SEAL KIT, 94”W KIT, FLIP UP DOOR, WITH SEAL KIT, 98”W GAS CYLINDER, 60 LBS GAS CYLINDER, 90 LBS GAS CYLINDER, 120 LBS GAS CYLINDER, 150 LBS BALL STUD, 10MM WASHER LOCK 5/16” NUT 5/16”-18 BALL STUD BRACKET FOR FLIP UP DOOR BOLT, CARRIAGE 5/16”-18 X 1.50” WASHER, LOCK 5/16” NUT, 5/16”-18 BALL STUD BRACKET FOR VEHICLE SCREW, HEX HEAD, DRILLING, #10-16X3/4” PULL STRAP BOLT CARRIAGE 1/4”-20 X 1.50” WASHER LOCK ¼” NUT 1/4”-20

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 1-000130A 1-000130A-W 2-00024-60 2-00024-90 2-00024-120 2-00024-150 2-00040 EK3471 EM 829 2-00028 ES3419 EK3471 EM 829 99-7515-100 ES3948 2-00015 ES3947 EK3630 EM 841

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 32

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 17

Full Door Seal Kit

4 5 3 NO. 1 2 3 4 5

17 – FULL DOOR SEAL KIT DESCRIPTION KIT, DOOR SEAL KIT CHANNEL, GALVANIZED STEEL, 108”L SEAL, RUBBER, 110”L SPACER, FLATBAR, STEEL, 2” x 102” x ½” SCREW, HEX HEAD, DRILLING, #10-16X3/4”

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 60-0416-000 60-0416-002 60-0413-003 60-0413-498 ES3948

QTY. 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 33

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 18

Battery Box Kits

1.3

1.2

1.3 1.9 1.5

1.3 1.11 1.1

1.6

1.8

1.11

1.10 1.7

1.3 1.3

1.12

1.9

1.4 2.2 2.3

2.4

3.3 2.7

2.3 2.7

2.1 2.9

2.6

3.1

2.5

2.8 2.10

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

3.2

2.3 2.3

3.2 3.3

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 34

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 4 5 6

18 – BATTERY BOX KITS DESCRIPTION KIT, 4-BATTERY BOX BATTERY BOX BASE, ASSEMBLY, LARGE BATTERY BOX LID ASSEMBLY KIT, 2 BATTERY HOLD DOWN NUT, 3/8”-16, GR.5 BUS BAR, 2-BATTERY, BLACK BUS BAR, 3-BATTERY, BLACK BUS BAR, 3-BATTERY, RED BUS BAR, 2-BATTERY, RED GROMMET, 7/8" DIAMETER HOLE WASHER, 3/8", SPLITLOCK NUT, SERRATED, 3/8”-16; STAINLESS STEEL HEX HEAD CAP SCREW, 3/8”-16X1", GR.5, ZINC KIT, 2-BATTERY BOX BATTERY BOX, BASE, ASEEMBLY, 2-BATTERY BATTERY BOX, LID, 2 BATTERY KIT, 2 BATTERY HOLD DOWN NUT, 3/8”-16 GR. 5 BUS BAR, 2-BATTERY, BLACK BUS BAR, 2-BATTERY, RED GROMMET, 7/8" DIAMETER HOLE WASHER, 3/8", SPLITLOCK NUT, SERRATED, 3/8”-16, STAINLESS STEEL HEX HEAD CAP SCREW, 3/8”-16X1", GR.5, ZINC KIT, 2-BATTERY BOX, SLIDE OUT TRAY BATTERY BOX BASE SLIDE, STEEL, 16” ANGLE, 2”X2”X26.5”X1/8”, STEEL BATTERY, LEAD/ACID, GROUP 31 BATTERY, AGM, STANDARD, GROUP 31 BATTERY, AGM, PREMIUM, GROUP 31

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 50-8016-100 50-8016-001 60-7515-012 60-7515-151 EM 532 KET05916A KET05961A KET05962A KET06062A EK3504 EK3238 EM 781 ES3446 50-8016-200 50-8016-201 60-1211-225 60-7515-151 EM 532 KET05916A KET06062A EK3504 EK3238 EM 781 ES3446 2-000051A 2-00060 2-10400 50-8017-003 3-49999 3-49998 3-50003

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 35

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Parts Manual

Built to Deliver - Every Time 19

Trailer/Truck Charge Kits

1.2

2.2 1.3

1.4

2.3

1.1

2.4 2.6

1.7 1.6

1.5

1.8

2.1

3.2

4.2

2.5

2.10

2.9

2.7

2.8

4.6 3.3

4.3

3.4 3.6

3.10

4.4

3.9 4.7

4.8 3.1

3.5

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

3.7

3.8

4.5

4.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 36

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 6 7 8 9 10 11

19– TRAILER/TRUCK CHARGE KITS DESCRIPTION KIT, TRUCK, 40FT ELECTRICAL BUS BAR CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 74", 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED CIRCUIT BREAKER, 175A, 3/8” STUDS, MANUAL RESET CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC NUT, NYLOCK 1/4-20, ZINC KIT, TRAILER, SINGLE POLE SOCKET; SINGLE POLE CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 74", 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, 5/16-18X1" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET WASHER FLAT 5/16” NYLOCK 5/16-18 NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC KIT, TRAILER, DUAL POLE SOCKET; DUAL POLE CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 480”, 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, 5/16-18X1" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET WASHER FLAT 5/16” NYLOCK 5/16-18 NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC KIT, TRAILER, DUAL NOSEBOX NOSEBOX, SINGLE & DUAL POLE SOCKET CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 480”, 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, TAPPING, 5/16-18X1.25" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC CIRCUIT BREAKER 175A, 1/4” STUDS, MANUAL RESET CIRCUIT BREAKER 175A, 1/4” STUDS, AUTO RESET CIRCUIT BREAKER 150A, 3/8” STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 3/8” STUDS, AUTO RESET CIRCUIT BREAKER 150A, 1/4” STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 1/4” STUDS, AUTO RESET KIT, BATTERY ISOLATOR SOLENOID, 12V, TRUCK ONLY

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 70-1115-100 70-8013-025 KET05919A KET05925A KET06314A 70-8114-009 70-8114-008 ES3443 EM 722 70-1115-101 70-8015-019 KET05919A KET05925A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-102 70-8015-018 KET05919A KET05701A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-103 70-8015-020 KET05919A KET05701A KET06314A ES3733 70-8114-008 EM 722 ES3443 70-8115-000 70-8115-001 70-8115-002 70-8115-003 70-8115-004 70-8115-005 70-8016-020

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 37

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time 20

Control Box System 10

1 9 10 8

2,3 4 6

6 11 NO. 1 2 3 4 5 6 7 8 9 10 11

DESCRIPTION KIT, CONTROL BOX WITH WIRE HARNESS KIT, CONTROL BRACKET MOUNT CONTROL BRACKET ONLY BRACKET BRACE BOLT, M8X20 WASHER, M8 NUT, M8 SWITCH, MOMENTARY SWITCH, ON/OFF (OPTIONAL) CONTACT BLOCK CONTAC SCREW, THREAD FORMING, M6X20

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

20 â&#x20AC;&#x201C; CONTROL BOX SYSTEM ILK 22 2007286 2019513 2016689 2016113 67234898 68451396 67243366 2007456 2009186 2007457 2006087

7 ILK 33 2007286 2020498 2016689 2020497 67234898 68451396 67243366 2007456 2009186 2007457 2006087

ILK 44/55 2007286 2020498 2016689 2020497 67234898 68451396 67243366 2007456 2009186 2007457 2006087

ILK 66 2007286 2019513 2016689 2020497 67234898 68451396 67243366 2007456 2009186 2007457 2006087

QTY. 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 38

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Parts Manual

Built to Deliver - Every Time 21

Controls 4

3 2

NO. 1 2 3 3.1 3.2 3.3 3.4 3.5 4 5 6 7 8 9 10 11 12 12.1 12.2 12.3 12.4

21 - CONTROLS DESCRIPTION 3-BUTTON HAND REMOTE WITH COIL KIT, CAB SHUT OFF SWITCH KIT, WIRELESS REMOTE, 4-WAY OPERATION WIRELESS REMOTE, RECEIVER WITH J31 & J41 CONNECTORS BRACKET, RECEIVER MOUNT LANYARD PAN HEAD SCREW, MACHINE, #10-32 X 5/8" NUT, NYLOCK, #10-32 SENSOR, B13, J41 SENSOR, B15, J41 WIRE HARNESS, POWER PACK, J1 WIRE HARNESS, CAB ON/OFF SWITCH, J11 WIRE HARNESS, WARNING LED LIGHTS, FOOT CONTROL, J3 WIRE HARNESS, SOLENOID VALVE, J4 KIT, HAND CONTROL, PLUG AND SOCKET, WIRE HARNESS, 5-WAY KIT, HAND CONTROL, PLUG AND SOCKET, WIRE HARNESS, 7-WAY KIT, CONTROL M.-BOARD (PCB), PLUS CONTROL M-BOARD (PCB) PLUS COVER COVER CLAMP DECAL

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

PART NO. 1203305 70-1113-200 70-1115-000 2037293 70-1115-001 60-7515-010 ES3469 EM 702 1332476 1332485 2007406 2007049 1342776 67254198 70-7516-110 70-7516-108 2029091A 2029091 2029906 EZ7230 2029907

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 39

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Parts Manual

Built to Deliver - Every Time 22

Decals 2

1 ILK

BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND:

• To operate this liftgate read and understand the operating decals and manuals. • Make certain the platform is clear before operating the lift. • Liftgate shut-off switch must be turned off when liftgate is not in use. • Keep platform in horizontal position when loading and unloading. • Always raise the platform to floor level in horizontal position before closing. • Do not overload, refer to capacity decals.

Tilt Down

1. Improper operation of this lift gate can result in serious personal injury. Do not operate unless you have been properly instructed, have read, and are familiar with, the operating instructions. If you do not have a copy of the instructions please obtain them from your employer, distributor or lesser, as appropriate, before you attempt to operate the lift gate. 2. Be certain the vehicle is properly and securely braked before using the liftgate. 3. Always inspect this lift gate for maintenance or damage before using it. If there are signs of improper maintenance, damage to vital part, or a slippery platform surface, do not use the lift gate. Do not attempt your own repairs, unless you are specifically trained. 4. Do not overload. See the Mfg. Literature and/or Rating Label on the unit for the rated load. Remember that this limit applies to both raising and lowering operations.

24"

5. Each load should be placed in a stable position as near as possible to the center of the platform.

Lift

6. Never allow yourself, a helper, or a bystander to stand in a position where an unstable load might fall on them. Do not allow any part of your or your helper’s body to be placed under, through, or around any portion of the moving lift gate, or in a position that would trap them between any parts when the lift gate is operated.

Load

Down

Platform

Max Capacity on Platform

7. This lift gate is intended for loading and unloading of cargo only. Do not use this lift gate for anything but it’s intended use. The lift gate is not equipped with a back up system to prevent falling in the event of a failure.

For questions regarding operation call (888) 774-5844

ALWAYS STAND CLEAR OF PLATFORM AREA

READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE USE.

7 5

ELECTRICAL SYSTEM IS PROTECTED BY A RESETTABLE CIRCUIT BREAKER. SEE OWNER'S MANUAL AND DECAL LOCATED AT THE BATTERY.

OPEN AND CLOSE LIFTGATE WITH PLATFORM FULLY RAISED

ELECTRICAL SYSTEM PROTECTED BY RESETTABLE CIRCUIT BREAKER TO RESET PUSH RESET TAB IN

LIFT GATE SHUT-OFF

TO BE TURNED OFF WHEN LIFT IS NOT IN USE

9 10

Read all Decals and Owner's Manual before operating liftgate DOWN: Step on switch 1 and hold - wait between one and three seconds before you step on switch 2. UP: Step on switch 2 and hold - wait between one and three seconds before you step on switch 1. The platform will tilt up to preset position before raising

If both switches are not activated within three seconds start over.

ILK 22/33/44/55 Torque Specifications M20 - 295 ft./lbs. (400 Nm) M14 - 140 ft./lbs. (190 Nm) M10 - 37 ft./lbs. (50 Nm)

MAXIMUM LOAD CAPACITY

XXXX LBS. CENTER LOAD ON PLATFORM TO AVOID PERSONAL OR PROPERTY DAMAGE

Inspect all bolts quarterly and retighten, if necessary.

22 - DECALS NO. 1 2 3 4 5 6 7 8 9 10 11

DESCRIPTION OPERATING INSTRUCTIONS URGENT WARNING DECAL WARNING- LIFTGATE HAZARDS WARNING- STAND CLEAR ELECTRICAL SYSTEM CIRCUIT BREAKER, BLUE NOTICE FOR OPEN AND CLOSE UP/DOWN FOOT CONTROL TORQUE SPECIFICATIONS LIFTGATE CAPACITY

PART NO. ATG-ILK ATG-URGWA ATG-WLH ATG-PLAT ATG-RESET ATG-BKR ATG-OPENILD ATG-CAB ATG-FC 85-0415-000 ATG-XXXX*

QTY. 1 1 1 1 1 1 1 1 1 1 1

*XXXX = LIFTGATE CAPACITY (LBS) [EXAMPLE PART NUMBER: ATG- 2200] Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 40

ILK 20/22/33/44/55/66

Parts Manual

Built to Deliver - Every Time

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev. 1.5

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 41