Palfinger ILU Series Liftgate Parts Manual

Page 1

ILU 4000,5000 PARTS MANUAL ECN-M0XXX Rev. 2.2, Date 04-23-2014 Part #90-1314-000

PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844

Fax (562)-924-8318

PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel (609)-587-4200

Fax (609)-587-4201

Visit our website at www.palfinger.com for up to date information and notifications

If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at (888)-774-5844


Built to Deliver - Every Time INDEX

ILU - Liftgate Under Slider Important gate information: On the top of the main tube, in which the power powerpack is installed

Description

Page

LIFTING GEAR

3

SLIDE RAILS

4

PLATFORM STEEL-ALUMINUM

5

CART STOP

6

ROLLER KIT

7

CONTROL SYSTEM

8

CYLINDER

9

LIFTCYLINDER

10

TILTCYLINDER

11

PUSH- PULL CYLINDER

12

POWER PACK MBB

13

HYDRAULIC PIPE

14

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

2

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Lifting Gear

No. 1 2 3 4 5 6 7 8 9 10 11

Description

Part No.

Frame Liftarm, 800mm Adjust Head, Tilt Cylinder 800mm Tilt cylinder 40.36.596 Lift cylinder 70.36.516 Push Pull cylinder Pin, upper lift cylinder 36x78mm Pin, lower lift arm 40x95mm Rubber Cover 7x7" Bolt, Pin Lock M8x16mm Slider Pad, Kit & Clutch, Bolts and Nuts

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

P-2020153 P-2020747 P-1350050 P-2017211 P-2004093 P-1407997 P-1350394 P-1331371 P-68483018 P-2009212 P-2014290A

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PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Slide Rails

No. 1 2 3 4 5 6 7 8 9 10 11

Description Slider rail Mount plate, front driver side Mount plate, front curb side Mount plate, back both sides Screw, hex head w/ locking plate M16x50mm Nut, hex head w/ locking plate Endplate, Kit, incl. Screws, Nuts, Rubber Snubber Mount for Controlbox Screw, hex head M12x120mm Nut, hex head, M12 Cover, Rail, Plastic

Part No. P-2016005 P-2016715 P-2016716 P-2016003 P-2014969 P-2014971 P-2015999A P-2015998 P-1090017 P-1409457 P-2013599

12 13

Only for the Trailer Version Bracket, bolt on, .375A36 Spacer Plate, bolt on

65-1310-101 65-1311-001

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

4

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Platform Steel-Aluminum platform

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18

Description Pin, upper lift arm 36x120mm Pin, upper tilt cylinder 36x198mm Rollerkit Cover, plastic Spacer bushing 12x28x35mm, plastic Rubber snubber w/ hex head bolt Foot control button 2-wire Handlestrap Cap, Side Bottom Ang, 67" Cap, Side Top Flat 71" Cap tip curb side, plastic with cart stops Cap tip driver side, plastic with cart stops Torsion bar, 13x1430mm Torsion bar retainer 22x380 Cart stop lid, curb side Cart stop lid, driver side Hinge - 20mm hole Warning light

Part No. P-1350858 P-1358176 P-1358181 P-2019337 P-2014209 P-71042936 P-1330945 P-1201681 P-9832521700 P-1244631 P-9083239000 P-9083238000 P-9083175090 P-9083174015 P-1406251 P-1406251 P-9832240195 P-2019307

Platform, steel-alu specific length and width size Main section, specific length and width size Tip section, specific length and width size

on request on request on request

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

5

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Cart Stop

No. 1 2 3 4 5 6 7 8 9 10

Description Spring Wire, Cart Stop Filler, Cart Stop Center Filler, Cart Stop left Filler, Cart Stop right w/notch Lid, Cart Stop, Driver Side Clip, Hold Down, Cart Stop C- Clip, 1.38", Sq w/holes Lid, Cart Stop, Curb Side Rod suport 1.38x4.75" Sliding Rod

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Part No. P-1408661 P-2003302 P-2003303 P-2003301 P-1406251 P-1406249 P-2004637 P-1406251 P-1406245 P-1406248

6

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Roller Kit

No. 1 2 3 4 5 6

Description Rollerkit Pin, upper tilt cylinder 36x198mm Nylon Roller Bolt, Pin Lock M8x16mm Washer Snap Ring

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Part No. P-1358181 P-1358176 P-1111393 P-2009212 P-1111379 P-1111388

7

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU CONTROL SYSTEM

No. 1 2 3 4 6 8 9 12 15 16 20 21 22 26 27 28 29 30

Description 2 Button hand control with coil 2 Button hand control with coil and 4 way plug 2 Button hand control with coil and 7way plug Flip down lid Plug, 4 way Plug, Hella, 7 way Socket, 4 way Socket, Hella, 7 way w/ seal Operating Decal Contact block Momentary turn knob On- off switch Foot control button 2 wire Foot control button PC- board M Control Cover with hinge, for control system Wire harness for power pack (J1) Wire harness for warning lights and foot control (J3) Solenoid Plug w/long cable(J1), (J4), (J42.1) Sensor B15 for platform (J41) Sensor B13 for lift arm (J41) Clamp for cover

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

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Part No. P-72916816 P-72916816P P-1300135 P-2007476 3-00010 P-1237109 3-00011 P-1299912A P-2007416 P-2007457 P-2007456 P-2009186 P-1330945 P-1405256 P-2029091 P-2029906 P-2010018 P-1342776 P-67254198 P-1332485 P-1332476 P-2010169

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Cylinder No.1 Lift cylinder

No.2 Tilt cylinder

No.3 Adjusting head

No.4 Push-pull cylinder

Lift arm 800mm (31½'') No. 1 2 3 4

Description

Part No. P-2004093 P-2017211 P-1350050 P-1407997

Lift cylinder 70.36.516 Tilt cylinder 40.36.596 Adjusting head 10 ½" Push-pull cylinder 30.16.820 600mm

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

9

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Liftcylinder

No. 1 2 3 4 5 9 11 12 13 14

Description Lift cylinder 70.36.516 Piston rod 70.36.462 Lift Rebuild kit 70mm Restrictor No.4 Adaptor / hose fitting Valve, double locking Bushing 40x36x41 Grease nipple, 45 degrees Sleeve, rubber, lift cylinder Clamp 60-80/9

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Part No. P-2004093 P-2004096 P-2021847 P-1363828 P-1188263 P-1284466 P-1403363 P-1284493 P-1098362 P-68734258

10

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Tiltcylinder

No. 1 2 3 4 5 6 7 8 9 10 11

Description Piston rod, tilt cylinder Rebuild kit, tilt cylinder Bushing 40x36x41mm Lock nut, tilt cylinder End plug, tilt cylinder Restrictor 6 l/min Adaptor 1/4 X 10L hose fitting Grease zerk w/ red cap Adjusting head 10 ½" Valve, single locking Fitting, 90 deg

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Part No. P-1410866 P-1330683 P-1403363 P-71597563 P-68813557 P-1325551 P-1188263 P-2019653 P-1350050 P-67282345 P-1232266

11

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Push-Pull Cylinder

No. 1 2 3 4 6 7 8 9 11

Description

Part No.

Adaptor 1/4 X 10L Hose Fitting Piston rod - 30.16.760, 600mm Rebuild kit End plug, Push-Pull Cylinder Fitting - 90Ëš Tee- Fitting Pipe,Steel, 544mm Pipe, Steel,732mm Clevis pin,Kit, incl. cotter pin & Washer

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

P-1188263 P-1408947 P-1330763 P-1402032 P-1232266 P-1111075 P-1407989 P-1407990 P-1330089

12

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Power Pack

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22

Description Power pack w/tray , complete Motor 12 Volt Pipe Pump, 2ccm Oil reservoir, 8liter Shift valve (S-5) Flow divider spring & plunger Pressure relief valve Motor solenoid Hydraulic hoses to valve block Flow control valve (R5) Breather cap Clamp for oil reservoir O-ring Oil Reservoir Hydraulic hose Adapter - Gauge Filter for pump Carbon brushes kit (4 pieces) Coupler 17x48 Adaptor 1/4 X 10l Hose Fittting Drain plug Sealing washer

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Part No. P-1406000 P-1353555 on request P-1298068 P-1362483 P-1299412 P-1405972 P-1298111 P-1320127 P-1112885 P-1298086 P-1362518 P-1362509 P-1297972 P-71067009 P-1298022 P-1410330 P-1406264 P-1188263 P-66373088 P-1298013

13

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


Built to Deliver - Every Time ILU Hydraulic Pipe

No. 1 2 3 4 5 6 7 8 9 10 11 12

Description Hose, 1400mm Hose, 1400mm Hose, 1400mm Hose, 1400mm Hose & valve block, 3 valves Rubber pad, between tube and block Hydraulic hose x 2000 W/90 Hydraulic hose slider kit Valve, single locking Valve, double locking Lock nut, 8mm Plastic holder, hose system

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Part- No. P-1273114 P-1273114 P-1273114 P-1273114 P-1409657 P-1114049 P-1112885 P-2021337A P-67282345 P-1284466 P-67243366 P-1406960

14

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318


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