Interlift ILUK Series Liftgate by THE Liftgate Parts Co.

ILUK 33, 44, 55, 66 Under Slider

PARTS BREAK DOWN

!"#$%&'(#!!")*!+,-!.//!0-&('"1$% 15939 Piuma Ave, Cerritos, CA 90703 TEL. (888)-774-5844 FAX. (562)-924-8318 572 Whitehead Road, Trenton, NJ 08619 TEL.(609)-587-4200 FAX.(609)-587-4201 DATE: 10/15/2010 REVISION: 1

Built to Deliver - Every Time ILUK INDEX

ILUK - liftgate Under Slider Important gate information: On the top of the tube on the driver side

No.

Description

Page

LIFTING GEAR

PINS & BUSHINGS

PLATFORM Aluminum

PLATFORM Steel-Aluminum

CONTROL SYSTEM

PC-BOARD AND CABLES

CYLINDER AND ADJUSTING HEAD

LIFT-, TILTCYLINDER COMPONENTS

PUSH- PULL CYLINDER COMPONENTS

POWER PACK MBB

POWER PACK BOSCH

HYDRAULIC PIPE

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK LIFTING GEAR 21 19

21 19

7 5

21 20 22 3

3 21 20

Mount plate (early style) 15

15 12

Measure

Mount plate (new style)

12 15

14 11 10

14 11 10 10 11 13

10 11 13

16 18 17

No. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Description Lift arm Main frame Mount plate - ILUK 33-55 new style Tray Cover with hinge - for control system Rubber cover Clamp for cover Slider rail - length 76-!" (1950 mm) Slider pad - new style Clutch Slider pad 11-!" (300mm) - early style Slider pad 19-!" (500mm) - early style Bolt (M16-2.0x50) Nut (M16) Bolt (M6x12) Bolt (M20x60 hex head) Nut, lock (M20 hex) Washer (for screw size M20) Grease zerk Grease zerk 45 degree Red cap Aluminum end cover

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

ILUK 33 on request on request P-2019535 P-1408045 P-2007474 P-68483018 P-2010169 P-2009825 P-2014290 P-2014291 P-1405058 P-1405750 P-1044604 P-1150492 P-1012951 P-1054226 P-1102727 P-1044266 P-69064337 P-1284493 P-1191680 P-1310041

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ILUK 44 on request on request P-2019535 P-1408045 P-2007474 P-68483018 P-2010169 P-2009825 P-2014290 P-2014291 P-1405058 P-1405750 P-1044604 P-1150492 P-1012951 P-1054226 P-1102727 P-1044266 P-69064337 P-1284493 P-1191680 P-1310041

16 18 17 ILUK 55 on request on request P-2019535 P-1408045 P-2007474 P-68483018 P-2010169 P-2009825 P-2014290 P-2014291 P-1405058 P-1405750 P-1044604 P-1150492 P-1012951 P-1054226 P-1102727 P-1044266 P-69064337 P-1284493 P-1191680 P-1310041

ILUK 66 on request on request P-1400729 P-1408045 P-2007474 P-68483018 P-2010169 P-1000144 P-2014290 P-2014291 P-1405058 P-1405750 P-1044604 P-1150492 P-1012951 N/A N/A N/A P-69064337 P-1284493 P-1191680 P-1310041

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK PINS & BUSHINGS 5 8 1 10 9 3

10 1 3 9

2 10

10 2 4

Platform view Measure

6 5

mm 29/25 x 31 32/28 x 31 32/28 x 36 40/36 x 36 40/36 x 41 44/40 x 41 55/50 x 41

Part No. 1 1 P-1403365 1 /8 / 1 x1 /4 1 1 1 1 /4/1 /8 x1 /4 P-1403367 1 1 3 1 /4/1 /8 x1 /8 P-1403364 5 3 3 1 /8/1 /8 x1 /8 P-1403366 5 3 5 1 /8/1 /8 x1 /8 P-1403363 3 5 5 1 /4 /1 /8 x1 /8 P-1403362 1 5 2 /4 / 2 x1 /8 P-1328605 Inch

mm 28 x 99 28 x 129 36 x 91 36 x 130 36 x 206 40 x 95 40 x 155 50 x 135

Inch 1

1 /8 x 3 /8 1 1 1 /8 x 5 /8 3 1 1 /8 x 3 /2 3 1 1 /8 x 5 /8 3 1 1 /8 x 8 /8 5 3 1 /8 x 3 /4 5 1 1 /8 x 6 /8 1 2 x 5 /4

Part No. P-1326307 P-1335280 P-1350394 P-1350858 P-1403348 P-1331371 P-1329586 P-1331380

ILUK 33

ILUK 44

ILUK 55

ILUK 66

PINS 1 Pin lift arm, lift cylinder 2 Pin tube, cylinders

P-1326307

P-1350394

P-1331371

P-1326307

P-1350394

P-1329586

3 Pin tube, lift arm

P-1350394

P-1331371

P-1331380

No.

Description

4 Pin (only 700 lift arm) tube, cylinders

N/A

P-1403348

N/A

5 Pin platform, lift arm

P-1335280

P-1350858

P-1329586

6 Pin without ground roller

P-1354169

P-1358176

6 Pin incl. ground roller kit

P-1354156

P-1358181

P-1348000

7 Pin tray, push-pull cylinder

P-1330089

10 Bolt, pin lock BUSHINGS 8 Bushing lift arm 9 Bushing lift arm

P-2009212

P-1403364 P-1403366

P-1403363 P-1403362

P-1403362 P-1328605

P-2021585

P-2021584

P-2021583

P-20215482

P-1407084

P-1407088 P-1407088 P-1407087 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

KITS Pin kit, without pin for tray (no.7) lifting gear, platform, cylinders, incl.2 ground rollers

Bushing kit, compl. lifting gear, platform, cylinders

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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Built to Deliver - Every Time ILUK PLATFORM

Cartstop - spring loaded

Aluminum platform

10 18

13 10 18 16

17 11

18 5

5 17 25 18 19 14 8

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

8 12

17 26

Measure

Description Platform - alu - specific length and width size Main section specific length and width size Tip section specific length and width size Hinge - width 2 !" (67mm) - 20mm hole Rod - diameter 20mm (!") Cart stop lid - curb side Cart stop lid - driver side Pin incl. groundroller kit Plastic bracket Rubber snub with flat head Torsion bar Torsion bar retainer Warning light Foot control button 2-wire Plastic cap tip - curb side - with cart stops Plastic cap tip - curb side - without cart stops Plastic cap tip - driver side - with cart stops Plastic cap tip - driver side - without cart stops Side profile bottom Side profile top Plate, operation Sliding rod Spring Plastic hold down clip Plastic rod support Spring clip Plastic cap head - curb side Plastic cap head - driver side

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

ILUK 33 on request on request on request P-1408512 P-9831722365 P-2006698 P-2006697 P-1354156 P-2019337 P-71042936 P-9083175110 P-9000000064 P-1406365 P-1330945 P-9083239000 P-9081336000 P-9083238000 P-9081336010 P-9832521700 P-1244631 P-1341966 P-1406248 P-1408661 P-2004637 P-1406245 P-1409349 P-9083227000 P-9083228000

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ILUK 44 on request on request on request P-1408512 P-9831722365 P-2006698 P-2006697 P-1358181 P-2019337 P-71042936 P-9083175110 P-9000000064 P-1406365 P-1330945 P-9083239000 P-9081336000 P-9083238000 P-9081336010 P-9832521700 P-1244631 P-1341966 P-1406248 P-1408661 P-2004637 P-1406245 P-1409349 P-9083227000 P-9083228000

ILUK 55 on request on request on request P-1408512 P-9831722365 P-2006698 P-2006697 P-1358181 P-2019337 P-71042936 P-9083175110 P-9000000064 P-1406365 P-1330945 P-9083239000 P-9081336000 P-9083238000 P-9081336010 P-9832521700 P-1244631 P-1341966 P-1406248 P-1408661 P-2004637 P-1406245 P-1409349 P-9083227000 P-9083228000

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK PLATFORM

Cartstop - spring loaded

Steel-Aluminum platform

13 18

16 18 17 11 12

15 17 5

Measure No. 1 2 3

19 10 8

Description Platform - steel-alu specific length and width size Main section specific length and width size Tip section specific length and width size Hinge - width 2 !" (64mm) - 16mm hole 4 Hinge - width 2 "" (67mm) - 20mm hole Rod 5 Cart stop lid - curb side 6 Cart stop lid - driver side 7 8 Pin incl. ground roller kit 9 Plastic bracket 10 Rubber snub with heax head bolt Torsion bar / Gas spring (ILUK 66) 11 12 Torsion bar retainer 13 Warning light 14 Foot control button 2-wire Plastic cap tip - curb side - with cart stops 15 Plastic cap tip - curb side - without cart stops Plastic cap tip - driver side - with cart stops 16 Plastic cap tip - driver side - without cart stops 17 Side profile bottom - (ILUK 66 bottom and top one piece) 18 Side profile top 19 Plate 20 Sliding rod 21 Spring 22 Plastic hold down clip 23 Plastic rod support 24 Spring clip 24 Spring Clip short version 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 6 / 14 Fax: (609) 587-4201

ILUK 33 ILUK 66 on request on request on request on request on request on request N/A on request P-1408512 N/A P-9831722365 on request P-2006698 on request P-2006697 on request P-1354156 P-1348000 P-2019337 P-2019337 P-71042936 P-71042936 P-9083175110 P-1402792 P-9000000064 N/A P-1406365 P-1406365 P-1330945 P-1330945 P-9083239000 N/A P-9081336000 N/A P-9083238000 N/A P-9081336010 N/A P-9832521700 P-2007437 P-1244631 N/A P-1341966 P-1341966 P-1406248 N/A P-1408661 N/A P-2004637 N/A P-1406245 N/A P-1409349 N/A P-1406249 P-1406249 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK CONTROL SYSTEM Until 2004: K- style

Since 2004: K plus- style

START

STOP

23 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 21 22 23 24 25

Description Complete outer plastic box Control panel with PC-board - conversion kit Flip down lid Plastic cover control box Momentary turn knob and contact block Control box with PC-board and harness Control box with cable (without PC-board) Complete outer plastic box Operation lable Flip down lid Momentary turn knob Contact block 2 Button hand control with coil 2 Button hand control with coil and plug Plug, 4 way Socket, 4 way Holster for hand control Foot control button 2 wire Foot control button PC- Board - K plus style On- off switch Radio control transmitter, 6 way Radio control receiver, 6 way Radio control kit - transmitter and receiver

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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Part No. P-133 8263 P-201 2531 P-131 9393 P-122 8744 P-201 1543 P-200 9304 P-200 7415 P-200 9205 ATG-ILUK P-200 7476 P-200 7456 P-200 7457 P-7291 6816 P-7291 6816P 3-00010 3-00011 1-00050 P-133 0945 P-140 5256 P-201 2184UK P-200 9186 3-500655 3-50065 3-50065A 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK PLUS PC-BOARD AND CABLES

No. 1 2 3 4 6 7 9 10 11 12

Description PC- board K plus Cover with hinge - for control system Clamp for cover Wire harness for control box (J30+J32) Wire harness for power pack (J1) Wire harness for circuit board power (J1+J2) Wire harness for warning lights and foot control (J3) Cable for solenoid valve (J1), (J4), (J42.1) Sensor B13 for lift arm (J41) Sensor B15 for platform (J41)

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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Part No. P-200 7193UK P-200 7474 P-201 0169 P-200 7410 P-201 0018 P-200 7406 P-134 2776 P-6725 4198 P-133 2476 P-133 2485 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK CYLINDER No.1 Lift cylinder

No.2 Tilt cylinder

No.3 Adjusting head No.4 Push-pull cylinder

Lift arm 700mm (27 !'') No. 1 2 3

Description Lift cylinder without release valve Tilt cylinder without release valve Adjusting head (6 !" ; 6 "") Push-pull cylinder 600mm 4 Push-pull cylinder 700mm

ILUK 33 P-1343854 P-1366286 P-1355064 P-1407997 P-1408003

ILUK 44 P-1402453 P-1404498 P-1402880 P-1407997 P-1408003

ILUK 55 P-1402453 P-1404498 P-1402880 P-1407997 P-1408003

ILUK 66 N/A N/A N/A N/A N/A

ILUK 33 P-1343854 P-1366295 P-1326370 P-1407997 P-1408003

ILUK 44 P-1350167 P-1403789 P-1350050 P-1407997 P-1408003

ILUK 55 P-1350167 P-1403789 P-1350050 P-1407997 P-1408003

ILUK 66 N/A N/A N/A N/A N/A

ILUK 33 N/A N/A N/A N/A N/A

ILUK 44 N/A N/A N/A N/A N/A

ILUK 55 N/A N/A N/A N/A N/A

ILUK 66 P-1325196 P-2015181 P-1408433 P-1407997 P-1408003

ILUK 33 P-1015112 P-1000166

ILUK 44 P-1015112 P-1000166

ILUK 55 P-1015112 P-1000166

Lift arm 800mm (31!'') No. 1 2 3

Description Lift cylinder without release valve Tilt cylinder without release valve Adjusting head (10 "" ; 10 !") Push-pull cylinder 600mm 4 Push-pull cylinder 700mm

Lift arm 900mm (35 !'') No. 1 2 3

Description Lift cylinder without release valve Tilt cylinder without release valve Adjusting head (12") Push-pull cylinder 600mm 4 Push-pull cylinder 700mm

Old Style Push-Pull Cylinder No. Description Short Version Push-Pull (600mm) 4 Long Version Push-Pull (700mm) 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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ILUK 66 P-1015112 P-1000166

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK CYLINDER COMPONENTS Lift cylinder

Tilt cylinder

No. Description Piston rod diameter- lift cylinder Piston rod diameter- tilt cylinder

3 Adjusting head Piston rod ( 800-900 lift arm) 4 Piston rod (only 700 lift arm) Rebuild kit (800-900 lift arm) 5 Rebuild kit (only 700 lift arm) 6 Adaptor / hose fitting Restrictor control valve (800-1000) 7 Restrictor control valve (only 700) 8 Release valve 12V 9 Bushing 10 Grease zerk 11 Sleeve - lift cylinder 12 Clamp 13 Piston rod for tilt cylinder 14 End plug 15 Rebuild kit - tilt cylinder 16 Adaptor / hose fitting 17 Restrictor control valve 18 Lock nut for tilt cylinder 19 Grease zerk 20 Rubber bellows 21 Clamp 22 Grease zerk 23 Red cap 24 Double locking valve 572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

ILUK 33

ILUK 44

ILUK 55

ILUK 66

55mm (2 !'') 40mm (1 #'')

70mm (2 "'') 45mm (1 "'')

75mm (3'') 50mm (2'')

see no.3 on page 9 'ILUK CYLINDER' P-1401503 P-1403799 P-1403799 P-1403800 P-1401503 P-1404499 P-1404499 N/A P-2005323 P-2021847 P-2021847 P-2021845 P-2005323 P-2021847 P-2021847 N/A P-1188263 P-1188263 P-1188263 P-1188263 P-1355942 P-1363828 P-1363828 P-1325551 P-1355942 P-1325551 P-1325551 N/A P-67282345 P-67282345 P-67282345 P-67282345 P-1403367 P-1403363 P-1403363 P-1403362 P-69064337 P-69064337 P-69064337 P-69064337 P-1099010 P-1098362 P-1098362 N/A P-68430828 P-68734258 P-68734258 N/A P-2000878 P-1410866 P-1410866 P-1408445 P-68274001 P-68813557 P-68813557 P-1324920 P-1330674 P-1330683 P-1330683 P-1404524 P-1188263 P-1188263 P-1188263 P-1188263 P-1355942 P-1325551 P-1325551 P-1346112 P-67265408 P-71597563 P-71597563 P-1324957 P-69064337 P-69064337 P-69064337 P-69064337 P-67259238 P-68724546 P-68724546 N/A P-68430828 P-68430828 P-68430828 N/A P-69064337 P-1284493 P-1284493 P-1284493 P-1191680 P-1191680 P-1191680 P-1191680 P-1284466 P-1284466 P-1284466 P-1284466

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15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK CYLINDER COMPONENTS Push-pull cylinder

No. Description

5 6 7 8 9 10 11 12 13 14

ILUK 33

ILUK 44

ILUK 55

ILUK 66

Piston rod diameter - 600mm

30mm (1 !'')

Piston rod diameter - 700mm

30mm (1 !'')

P-1408947 P-1404772 P-1402032 P-1330763 P-1330089 P-1403363 P-1407989 P-1407998 P-1407990 P-1407999 P-1232266 P-1111075 P-1000180

P-1408947 P-1404772 P-1402032 P-1330763 P-1330089 P-1403362 P-1407989 P-1407998 P-1407990 P-1407999 P-1232266 P-1111075 P-1000180

Piston rod - 600 Piston rod - 700 End plug Rebuild kit Pin incl. cotter pin Washer Pipe - 600 Pipe - 700 Pipe - 600 Pipe - 700 Fitting - 90Ë&#x161; elbow Tee- Fitting Banjo Fitting - early style

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

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15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK MBB POWER PACK How to identify: MBB

No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22

Power pack Motor 12 Volt Motor solenoid Shift valve (S-5) Pressure control valve Shuttle valve since 1998 Flow divider till 1998 Flow control valve (R5) Coupler Pump Pump filter Clamp for oil reservoir Breather cap Oil reservoir Hydraulic hose Adaptor Drain plug Sealing washer Pipe Carbon brushes kit (4 pieces)

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

Bosch

ILUK 33

ILUK 44

ILUK 55

ILUK 66

P-1406000 P-1353555 P-1320127 P-1299412 P-1298111 P-1405972 P-1298102 P-1298086 P-1406264 P-1298068 P-1298022 P-1362509 P-1362518 P-1362483 P-1112885 P-1188263 P-66373088 P-1298013 on request P-1410330

P-1406010 P-1404483 P-1320127 P-1299412 P-1298111 P-1405972 P-1298102 P-1346112 P-2008064 P-1349471 P-1298022 P-1362509 P-1362518 P-1362483 P-1112885 P-1188263 P-66373088 P-1298013 on request P-1407399

12 / 14

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK BOSCH POWER PACK How to identify: MBB

No.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Power pack Motor 12 Volt Motor solenoid Shift valve (S5) Pressure release valve Shuttle valve Flow control valve (R5) Coupler Pump Screen Reservoir clamp set Cap with filter Oil reservoir Hydraulic Hose Adaptor Pipe Carbon brushes kit (4 pieces)

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

Bosch

ILUK 33

ILUK 44

ILUK 55

ILUK 66

N/A P-1298264 P-1320127 P-1058804 P-1058760 P-72335694 P-1058653 P-68807808 P-1058831 P-70411385 P-1404308 P-1401680 P-70411296 P-1112885 P-1188263 on request P-1116767

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

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15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

Built to Deliver - Every Time ILUK HYDRAULIC PIPE

14 14

6 5 4

7 8 9

3- valve alu block 15

10 10

2- valve alu block 11

11 15

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

12 11

Description 3-valve alu block with adaptor 2-valve alu block with adaptor Single locking release valve Double locking release valve Pipe - lower curb side Pipe - med. curb side Pipe - top curb side Pipe - lower driver side Pipe - med. driver side Pipe - top driver side Plastic holder Adaptor Adaptor Hydraulic hose kit - 6 pieces Hydraulic hose - each Hydraulic hose to push-pull-cylinder - each Hydraulic hose to power pack - each

572 Whitehead Road, Trenton, NJ 08619 Tel: (609) 587-4200 Fax: (609) 587-4201

12 11 3

2 ILUK 33 P-1409657 P-1309422 P-67282345 P-1284466 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1108532 P-1188263 P-1149677 P-1303233 P-70605848 P-1110229 P-1112885

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ILUK 44 P-1409657 P-1309422 P-67282345 P-1284466 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1108532 P-1188263 P-1149677 P-1303233 P-70605848 P-1110230 P-1112885

ILUK 55 P-1409657 P-1309422 P-67282345 P-1284466 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1108532 P-1188263 P-1149677 P-1303233 P-70605848 P-1110231 P-1112885

ILUK 66 P-1409657 P-1309422 P-67282345 P-1284466 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1108532 P-1188263 P-1149677 P-1303233 P-70605848 P-1110232 P-1112885

15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844 Fax: (562) 924-8318

(END OF DOCUMENT)