Leyman LPR 4500RL Series Liftgate

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Owner’s Manual LPR4500RL Hide-A-Way® Trailer Rear Gate

LEYMAN MANUFACTURING CORPORATION 10900 Kenwood Road Cincinnati, OH 45242 1-866-LEYMAN-1 • 1-866-539-6261 • 513-891-6210 Fax 513-891-4901

www.leymanlift.com sales@leymanlift.com LML00433-9/30/10


WIRING DIAGRAM

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POWER UNIT REPLACEMENT PARTS MONARCH POWER UNIT and MAINTENANCE MINDER 2

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HYDRAULICS - INTERIOR REPLACEMENT PARTS 1

2

3

4

5

6

7

8

9 8

10

Index No. 1 2 3 4 5 6 7 8 9 10

Req’d 1 1 2 1 1 1 2 2 1 2

Part Number P34004 P34048 P33932 AT-501-354-027 P33625 P33702-026 AT-501-292-020 P34020 P34046 P33202

Description CAP NUT TEE BRASS MALE ELBOW HYDRAULIC HOSE HYDRAULIC MOTOR 1/4” POLY TUBE HYDRAULIC HOSE ELBOW INLINE FILTER STREET ELBOW

3

Comments JIC 9/16-18 JIC 9/16-18 M-M-F 3/8NPT TO 1/4” HOSE 3/8 w/JIC ENDS

1/4 NPT – 3/8 NPT SAE O-RING - JIC 1/2(M) TO 3/8(F)

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HYDRAULICS BOTTOM-SIDE REPLACEMENT PARTS

Index No. 1 2 3 4 5 6 7 8 9 10 11 12

Req’d 2 2 2 2 1 2 1 1 2 4 2 2

Part No. P34182 P34041 P34161 AT-501-354-044 P34105 P33932 P33699 P33617 P33702-041 P46335 P46251 P17518

Description HYDRAULIC CYLINDER MALE ELBOW FLOW CONTROL HYDRAULIC LINE BULKHEAD TEE BRASS MALE ELBOW BRASS TEE REDUCER 1/4 “ POLY TUBE WIRE TIE LOOM CLAMP SELF-TAP SCREW

Comments 3” BORE x 12” STROKE SAE O-RING (M) – SAE O-RING (M) 2.0 GPM

1/4 NPT TO 1/4 TUBE 3/8 NPT – 1/4 NPT

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REPLACEMENT BEARINGS, SHAFTS, MISC.

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REPLACEMENT BEARINGS, SHAFTS, MISC. (Cont.)

Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Req’d 6 2 4 2 2 2 2 4 2 2 2 2 4 4 4 10 4 2 2 2 2 2 2

Replacement Bearings, Shafts, Part # Part Name P43567 Bearing AP-817-582 Pin AP-817-580 Pin P43566 Bearing AP-817-579 Pin P43574 Bearing (Cyl. rod end) AT-817-088-001 Pin P43573 Bearing (Cyl. base) AT-817-088-002 Pin P34182 Hyd. Cylinder P43570 Bearing AP-817-233 Skid Pad P37544 Cam Roller P32012 Grease Fitting AP-817-044 Side Skid Pad P47514 Roll Pin 1/4 x 1-1/2 P47531 Roll Pin 1/4 x 1-3/4 P47538 Roll Pin 1/4 x 2-1/2 AP-817-564 Pin P25231 Torsion Spring P15548 Shoulder Screw P37553 Roller AP-817-585 Pin

Misc. Matl.

CR RD

Matl. Size 1 ID x 1-1/2 LG. 1 DIA. x 7-5/8 LG. 1 DIA x 3-1/4 LG. 1-1/4 ID x 1-1/2 LG. 1-1/4 DIA x 3-1/4 LG. 3/4 ID x 1-1/4 LG. 3/4 DIA x 3-3/8 LG. 3/4 ID x 3/4 LG. 3/4 DIA x 5-7/16 LG. 3 Bore x 12 Stroke 1 ID x 1/2 LG. At Auto-Lock One each corner At Cam Roller 1 OD x 1-13/16 LG Use at Items 3, 7, 9, 23 Use at Items 5, 19 Use at Item 2 1-1/4 DIA x 6 LG.

CHR RD

3/4 DIA x 1 w/ 5/8-11 thrds. At Radius Arm 1 DIA x 2-15/16 LG.

CHR RD CHR RD CHR RD CHR RD CHR RD

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CHAIN AREA REPLACEMENT PARTS

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EMERGENCY HAND PUMP OPTION #184TLS

10 9

8 7 6 1 PRE SSU RE TO T ANK

5 4 3 2

REMOVE TWO PIPE PLUGS ONE FROM HYD TANK AND ONE FROM TEE IN FLOOR

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EMERGENCY HAND PUMP OPTION #184TLS (Cont.) REPLACEMENT PARTS Index No. 1 2 3 4 5 6 7 8 9 10

Req’d 1 1 2 2 2 2 2 2 2 2

Part Number P33902 AP-501-267 P15541 P26001 P23502 AT-501-292-020 P10040 P23510 P46192 P17518

Description Hand Pump Mounting Bracket Soc. Hd Cap Screw Flat Washer Lock Nut Hydraulic Line Hex Hd Cap Screw Lock Nut Handle Holder Self Tapping Screw

Comments

1/4 - 20 x 2 1/4 1/4 - 20 5/16 – 18 x 1 5/16 10-32 x 1/2

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BASIC ELECTRICS – REPLACEMENT PARTS

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Req’d 1 1 1 1 1 1 1 2 2 2 1 2 10 1 2 2 1

Part No. BA-551-585 P46445 P46517 AA-011-213 P55317 AA-551-537 P46235 P46301 P19501 P23504 P46236 P46507 P46319 P46449 P19510 P23535 P55345

Description SWITCH BOX ASSEMBLY - LPR CORD GRIP CORD GRIP IN/OUT DECAL “DO NOT OPEN” DECAL IN/OUT POTTED SWITCH ASSY LARGE RING TERMINAL WIRE - GREEN SCREW NUT 20 AMP CIRCUIT BREAKER SMALL RING TERMINAL FORK TERMINAL TERMINAL BLOCK SCREW LOCK NUT Electric / Hyd. Diagram

Comments FOR 16-5 CABLE FOR 16-3 CABLE

12” LONG EA. 10-24 X 1/2

w/ MM2 & temp. switch

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TOGGLE SWITCH REPLACEMENT PARTS

Index No. 1 2 3 4 5

Req’d 1 1 6 4 4

Part Number AA-551-538 P46729 P17536 P46250 P17518

Description TOP UP/DOWN SWITCH ASSY LOWER UP/DOWN SWITCH SHEET METAL SCREW LOOM CLAMP SELF TAPPING SCREW

Comments POTTED w/ 16-3 cable POTTED NOT SHOWN NOT SHOWN

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INSTALLATION OF SAFETY DECALS Leyman Manufacturing will replace safety stickers at any time FREE OF CHARGE. P55236 P55157 P55294 P55193

Operating Instructions Urgent Warning…. CAUTION Do Not Stand…. Maximum Capacity

AP-011-213 IN – OUT Decal

Loc. A (Qty. 1) Loc. A (Qty. 1) Loc. A (Qty. 1) Loc. A (Qty. 1) Loc. B (Qty. 1)

P55347

CAUTION Pinch Point

Loc. C (Qty. 2)

P55157 P55221

Urgent Warning…. UP / DOWN Switch

Loc. D (Qty. 1) Loc. D (Qty. 2)

P55138

Keep Feet….

Loc. E (Qty. 1)

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NOTES

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