Owner & Repair Parts Manual LPS4500RL Hide-A-Way® Trailer Side Gate
LEYMAN MANUFACTURING CORPORATION 10900 Kenwood Road Cincinnati, OH 45242 1-866-LEYMAN-1 • 1-866-539-6261 • 513-891-6210 Fax 513-891-4901
www.leymanlift.com sales@leymanlift.com LML00374-7/31/09
POWER UNIT REPLACEMENT PARTS FENNER (GOLD MOTOR) AND SMART START SOLENOID
Service Note: Starter Solenoid P33892A has been disconti nued and will be replaced with P34016. 12
POWER UNIT REPLACEMENT PARTS FENNER (GOLD MOTOR) AND MAINTENANCE MINDER 2 MOTOR W/THERMAL SWITCH P46634 MOTOR W/O THERMAL SWITCH P46340
ADAPTER P33771
THERMAL SWITCH P46614
IN – OUT VALVE AND COIL ASSEMBLY (“A” OR “B”) P46358A 4-WAY VALVE COMPLETE – P33633
“C” VALVE AND COIL ASSEMBLY P34057 DOWN VALVE WHITE POSITIVE LEAD
BREATHER CAP P33667
POWER UNIT COMPLETE (LESS FILTER) P33899
TANK P33651
INLINE FILTER – P33616 MAINTENANCE MINDER 2 – P46608H
O-RING P33654 STARTER P34016
NOT SHOWN PUMP P33652B
13
POWER UNIT REPLACEMENT PARTS MONARCH (BLACK MOTOR) AND MAINTENANCE MINDER 2
VALVE ASSY – CROSS OVER RELIEF P34162
“C” VALVE P34121
TANK P34033
MOTOR P34027A
COMPLETE “A” & “B” VALVE ASSEMBLY P34087 BREATHER CAP LH150015
START SOLENOID P34016
TANK O-RING P34099
TEMP. SWITCH P34056 THRU 5/07 FOR BOSCH MOTORS. TEMP SWITCH NOT AVAILABLE SEPARATELY FOR PRESTOLITE MOTORS
NOT SHOWN: PUMP ASSY P34056 SUCTION STRAINER P34089
COMPLETE POWER UNIT (LESS FILTER) P34013A INLINE FILTER - P33616
MAINTENANCE MINDER 2® CONTROLLER – P46608H
14
HYDRAULICS - INTERIOR REPLACEMENT PARTS 1
2
3
4
5
6
7
8
9 8
10
Index No. 1 2 3 4 5 6 7 8 9 10
Req’d 1 1 2 1 1 1 2 2 1 2
Part Number P31048 P33216 P33932 AT-501-100-027 P33625 P33702-026 AT-501-100-020 P33006 P33616 P33202
Description PIPE PLUG STREET TEE BRASS MALE ELBOW HYDRAULIC HOSE HYDRAULIC MOTOR 1/4” POLY TUBE HYDRAULIC HOSE STREET ELBOW INLINE FILTER STREET ELBOW
3
Comments 3/8 3/8 3/8NPT TO 1/4” HOSE
3/8 1/2M TO 3/8F
15
HYDRAULICS BOTTOM-SIDE REPLACEMENT PARTS 10
9
7
8
5
9
6
6
1
1
2
Index No. 1 2 3 4 5 6 7 8 9 10
WIRE TIE NOT SHOWN
Req’d 2 2 2 2 1 2 1 1 2 4
3
4
Part No. P33944 P33217 P33671 SEE CHART P33606 P33932 P33699 P33617 SEE CHART P46335 Gate width 42 48 60 72
4
Description HYDRAULIC CYLINDER MALE ELBOW FLOW CONTROL HYDRAULIC LINE HYDRAULIC TEE BRASS MALE ELBOW BRASS TEE REDUCER 1/4 “ POLY TUBE WIRE TIE Item 4 Hydraulic line w/ends AT-501-100-026 AT-051-100-029 AT-501-100-035 AT-501-100-041
3
2
Comments Seal kit – P33905 1.5GPM
! NPT TO ! HOSE 3/8 – 1/4
Item 9 Poly tube P33702-021 P33702-028 P33702-034 P33702-037
16
REPLACEMENT BEARINGS AND SHAFTS
Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Replacement Bearings and Shafts Part Name Matl.
Req’d
Part #
2 2 2 2 2 2 2 2 2 2 4 2 2 2 2 4 4 4
P43567 BA-817-085 P43567 AT-999-129-001 P43567 AT-999-129-001 P43566 AA-817-108 P43574 AT-817-088-001 P43573 AT-817-088-002 P33944 P43570 AP-817-233 P37550 AP-817-044 P47514
Bearing Pin & Boss Bearing Pin & Boss Bearing Pin & Boss Bearing Pin & Boss Bearing (cyl. rod end) Pin Bearing (cyl. Base) Pin Hyd. Cylinder Bearing Skid Pad Roller Side Skid Pad Roll pin
CHR RD CHR RD CHR RD CHR RD CHR RD CHR RD
Matl. Size 1 id. x 1-1/2 lg. 1 dia. x 7-5/8 lg. 1 id. x 1-1/2 lg. 1 dia. x 3-1/4 lg. 1 id. x 1-1/2 lg. 1 dia. x 3-1/4 lg. 1-1/4 id. x 1-1/2 lg. 1-1/4 dia. x 3-1/4 lg. ! id. x 1-1/4 lg. ! dia. x 3-3/8 lg. ! id. x ! lg. ! dia. x 5-7/16 lg. 2-1/2 Bore x 12 Stroke 1 id. x " lg. To unlock platform One Each Corner 1 od. x 1-13/16 lg. Use w/items 10 and 12
17
CHAIN AREA REPLACEMENT PARTS AA-817-124 FRONT CHAIN ANCHOR ASSY P11021 BOLT, P26501 WASHER, P23501 LOCK NUT P38554 #50 CHAIN P38555 CONN. LINK
C5102-33A CHAIN MTG SCR P23533 JAM NUT P23511 LOCK NUT
(2) AP-817-304 SPROCKET SHAFT (2) AA-706-027 IDLER SPROCKET INCLUDES P43559 BEARING (2) P26019 FLAT WASHER (2) P24018 RETAINING RING
P25157 DRIVE SPROCKET
18
(THIS PAGE INTENTIONALLY LEFT BLANK)
EMERGENCY HAND PUMP OPTION #184
10 9
8 7 6 1 PRE SSU RE TO T ANK
5 4 3 2
REMOVE TWO PIPE PLUGS ONE FROM HYD TANK AND ONE FROM TEE IN FLOOR
19
EMERGENCY HAND PUMP OPTION #184 REPLACEMENT PARTS Index No. 1 2 3 4 5 6 7 8 9 10
Req’d 1 1 2 2 2 2 2 2 2 2
Part Number P33902 AP-817-110 P15541 P26001 P23502 AT-501-292-020 P10040 P23510 P46192 P17518
Description Hand Pump Mounting Bracket Soc. Hd Cap Screw Flat Washer Lock Nut Hydraulic Line Hex Hd Cap Screw Lock Nut Handle Holder Self Tapping Screw
Comments
! - 20 x 2 ! ! - 20 5/16 – 18 x 1 5/16 10-32 x 1/2
20
WIRING DIAGRAM – SPX WITH SMART START SOLENOID GOLD MOTOR AND NO TEMPERATURE SWITCH
21
150 AMP CIRCUIT BREAKER
IN / OUT
UP / DOWN
GRD. POWER FROM 12 VOLT SOURCE
20 AMP CIRCUIT BREAKER
GREEN
ORANGE
RED
WHITE
BLUE
STARTER SOLENOID
VIOLET
RED
BLACK
ENERGIZE "B" (ORANGE) AND STARTER ENERGIZE "A" (RED) AND STARTER
IN OUT
MOTOR
GREEN
MAINTENANCE MINDER 2
VIOLET WIRE NOT USED
ENERGIZE "C" (WHITE)
DOWN
POWER UNIT ENERGIZE STARTER SOLENOID (BLACK & BLUE)
UP
WIRING DIAGRAM – SPX WITH MAINTENANCE MINDER 2
GOLD MOTOR AND NO TEMPERATURE SWITCH
GREEN
22
WIRING DIAGRAM – SPX OR MONARCH (MM2 + TEMP SW.)
23
BASIC ELECTRICS – WIRING DIAGRAM / REPLACEMENT PARTS SPX (GOLD MOTOR AND SMART START SOLENOID) THROUGH 2-03 FRONT VIEW
REAR VIEW
UP DO NOT OPEN UNLESS AUTHORIZED BY LEYMANMANUFACTURING
APPLY DECAL TO LEFT SIDE OF BOX
DOWN IN OUT
ENERGIZE STARTER SOLENOID ENERGIZE "C" WHITE ENERGIZE "B" ORANGE AND STARTER ENERGIZE "A" RED AND STARTER
ROUTE 16-6 CABLE ALONG WITH GROUND STRAP FOR PROPER TRACKING
BLUE TO #30 ON RELAY, USED FOR OPT. #157TLS ONLY BLUE
WHITE ROUTE 16-3 CABLE TO THE UP/DOWN SWITCH
GREEN BLACK
JUMPER WIRES
ORANGE RED WHITE BLACK GREEN
BR OW N
WHITE
FOR OPT#157TLS ONLY - REMOVE THIS BLACK WIRE FROM SWITCH AND BUTT CONNECT TO BLUE.
Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Req’d 1 1 1 3 3 1 1 1 4 1 2 1 1 1 6 6 1
RED POSITIVE BATTERY
Part No. BA-551-317 P46445 P46139 P46300 P46491 P46475 P46156 P46186 P46444 AA-551-327 P46319 P46235
Description SWITCH BOX ASSEMBLY CORD GRIP CORD GRIP HEAT SHRINK TUBE FEMALE CONNECTOR CABLE 16-6 BUTT CONNECTOR CABLE 16-3 LARGE FORK TERMINAL TOGGLE SWITCH SMALL FORK TERMINAL LARGE RING TERMINAL
P55222 P55317 P46250 P17518 P55267
IN/OUT DECAL “DO NOT OPEN” DECAL LOOM CLAMP SELF TAPPING SCREW Electrics/Hyd. Diagram
Comments FOR 16-6 CABLE FOR 16-3 CABLE 3 PCS – EACH 2” LONG 3/16 17 FT LONG 5 FT LONG
Not shown Not shown For Smart Start
24
BASIC ELECTRICS – WIRING DIAGRAM / REPLACEMENT PARTS SPX (3-03 THROUGH 12-06) AND MONARCH (6-06 THROUGH 7-08) W/MAINTENANCE MINDER 2 FRONT VIEW
REAR VIEW
APPLY DECAL TO LEFT SIDE OF BOX
UP DOWN
ENERGIZE STARTER SOLENOID
DO NOT OPEN UNLESS AUTHORIZED BY LEYMAN MANUFACTURING
IN
ENERGIZE "C" WHITE ENERGIZE "B" ORANGE AND STARTER
OUT
ENERGIZE "A" RED AND STARTER
ROUTE 16-6 CABLE ALONG WITH GROUND STRAP FOR PROPER TRACKING
TO #30 ON RELAY, USED FOR OPT. #157TLS ONLY ROUTE 16-3 CABLE TO THE UP/DOWN SWITCH
BROWN
ORANGE
WHITE GREEN BLACK
JUMPER WIRES
WHITE
Req’d 1 1 1 3 3 1 1 1 4 1 2 1 1 1 1 6 6 1 1
WHITE
CONNECT TO BLACK LEAD FROM MM2
FOR OPT#157TLS ONLY - REMOVE THIS BLACK WIRE FROM SWITCH AND BUTT CONNECT TO BLUE.
Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18
BROWN
RED WHITE BLACK GREEN
STARTER SOLENOID
Part No. BA-551-317 P46445 P46139 P46300 P46491 P46475 P46156 P46186 P46444 AA-551-327 P46319 P46235 P46236 P55222 P55317 P46250 P17518 P55342 P55345
Description SWITCH BOX ASSEMBLY CORD GRIP CORD GRIP HEAT SHRINK TUBE FEMALE CONNECTOR CABLE 16-6 BUTT CONNECTOR CABLE 16-3 LARGE FORK TERMINAL TOGGLE SWITCH SMALL FORK TERMINAL LARGE RING TERMINAL 20 AMP CIRCUIT BREAKER IN/OUT DECAL “DO NOT OPEN” DECAL LOOM CLAMP SELF TAPPING SCREW Electrics/Hyd. Diagram Electrics/Hyd. Diagram
Comments FOR 16-6 CABLE FOR 16-3 CABLE 3 PCS – EACH 2” LONG 3/16 17 FT LONG 5 FT LONG
Not shown Not shown For MM2, no temp switch For MM2, +temp switch
25
BASIC ELECTRICS – WIRING DIAGRAM / REPLACEMENT PARTS MONARCH W/POTTED SWITCHES after 7 -08 FRONT VIEW
REAR VIEW
UP DOWN DO NOT OPEN UNLESS AUTHORIZED BY LEYMANMANUFACTURING
APPLY DECAL TO LEFT SIDE OF BOX
IN OUT
WHITE
ROUTE 16-5 CABLE ALONG WITH GROUND STRAP FOR PROPER TRACKING
ENERGIZE STARTER SOLENOID ENERGIZE "C" WHITE ENERGIZE "B" ORANGE AND STARTER ENERGIZE "A" RED AND STARTER
YELLOW
16-5 SUPER VU-TRON SUPREME (YELLOW JACKET)
ORANGE RED WHITE BLACK GREEN
WHITE ROUTE 16-3 CABLE TO THE UP/DOWN SWITCH
GREEN BLACK
NOTES: SPRAY FLUID FILM SEALER ON TERMINAL STRIP AFTER MAKING CONNECTIONS.
RED
ORANGE RED WHITE BLACK GREEN
RED
BLACK LEAD FROM MM2
STARTER SOLENOID
Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Req’d 1 1 1 1 1 1 1 2 2 2 1 2 10 1 2 2 1 1 1
Part No. BA-551-317 P46445 P46139 P55222 P55317 AA-551-537 P46235 P46301 P19501 P23504 P46236 P46507 P46319 P46449 P19510 P23535 P46631 P46632 P55345
Description SWITCH BOX ASSEMBLY CORD GRIP CORD GRIP IN/OUT DECAL “DO NOT OPEN” DECAL IN/OUT POTTED SWITCH ASSY LARGE RING TERMINAL WIRE - GREEN SCREW NUT 20 AMP CIRCUIT BREAKER SMALL RING TERMINAL FORK TERMINAL TERMINAL BLOCK SCREW LOCK NUT WHITE SHRINK TUBE ORANGE SHRINK TUBE Electrics/Hyd. Diagram
Comments FOR 16-6 CABLE FOR 16-3 CABLE
12” LONG EA. 10-24 X 1/2
18” Use to identify wire lead 18” Use to identify wire lead For MM2, +temp switch
26
TOGGLE SWITCH ELECTRICS WIRING AND REPLACEMENT PARTS SWITCHES BEFORE 7-08
BLACK
WHITE
GREEN
Switches located on opposite side from door hinges
45"
45"
Trailer floor 8"
BLACK
GREEN
WHITE
Locate lower switch approx. 8" above floor
16-3 cable from Power In/Out switch box
Index No. 1 2 3 4 5 6 7 8
Req’d 2 2 3 1 6 3 4 4
Part Number AA-551-326 P46292 P46319 P46186 P17536 P46444 P46250 P17518
Drill a 2 1/8" hole through the outside wall at desired locations to mount toggle switches. After making all connections to the switches, seal the connections with NOCO NCP-2 corrosion protection sealer, or equivalent.
Description TOGGLE SWITCH DISH PAN FORK TERMINAL CABLE 16-3 SHEET METAL SCREW LARGE FORK TERMINAL LOOM CLAMP SELF TAPPING SCREW
Comments Includes rubber boot 8 FT NOT SHOWN NOT SHOWN
27
TOGGLE SWITCH ELECTRICS WIRING AND REPLACEMENT PARTS SWITCHES AFTER 7-08
3 5/8
WHITE
GREEN
3 3/16 BLACK Switches located on opposite side from door hinges. Switch keyways must face down.
Ø2 1/4
45"
8"
Trailer floor
GREEN
BLACK
Each butt connector must be insulated and sealed with heat shrink provided
GREEN
WHITE
WHITE
Locate lower switch approx. 8" above floor
BLACK
16-3 cable from Power In/Out switch box. Match colors.
Index No. 1 2 3 4 5
Req’d 1 1 6 4 4
Part Number AA-551-538 P46729 P17536 P46250 P17518
Drill a 2 1/4" hole through the outside wall at desired locations to mount toggle switches. Must use heat shrink tubing provided to seal all butt connections.
Description TOP UP/DOWN SWITCH ASSY LOWER UP/DOWN SWITCH SHEET METAL SCREW LOOM CLAMP SELF TAPPING SCREW
Comments POTTED POTTED NOT SHOWN NOT SHOWN
28
Walk Around Electrics (Option #183) Before 9-08
16-6 WIRE FROM GATE ( ROUTED THROUGH CORD GRIP IN BACK OF BOX )
NOTE: THE WHITE WIRE IN THE 16-5 CABLE ( FROM THE IN/OUT SWITCH TO THE TERMINAL STRIP ) IS NOT USED
BLACK
MOVE THIS BLACK WIRE TO THE BLUE TERMINAL WHEN OPT#157TLS FULL OUT POSITION SAFETY IS USED
WHITE
GREEN
GREEN
BLACK RED ORANGE
29
Walk Around Electrics (Option #183) Before 9-08 Index No. 1 2 3 4 5 6 7 8 9 10 11 15 16 17
Req’d 1 1 7 4 1 1 2 1 1 1 1 1 3 3
Part Number P46636 AP-551-212 P46319 P46444 AA-551-327 P46443 P46382 P46395 P56554 P46445 P46138 P46250 P19501 P23504
Description 2-BUTTON CONTROL COIL CORD FORK TERMINAL - SMALL FORK TERMINAL – LARGE TOGGLE SWITCH ASSY CABLE 16-5 TERMINAL BLOCK TERMINAL BLOCK END STEEL PLUG CORD GRIP PUSH BUTTON BOX LOOM CLAMP ROUND HEAD SCREW LOCK NUT
Comments 1/2 LENGTH
30
Walk Around Electrics (Option #183) After 9-08 8 7 6 9
5
11
1
12 13
2 10 16-6 WIRE FROM GATE ( ROUTED THROUGH CORD GRIP IN BACK OF BOX ) TERMINALS TO BE ADDED TO WIRE ENDS BY INSTALLER
6 3
4 NOTE: THE WHITE WIRE IN THE 16-5 CABLE ( FROM THE IN/OUT SWITCH TO THE TERMINAL STRIP ) IS NOT USED
BLACK WHITE
GREEN
GREEN
BLACK
2
1
NOTE: APPLY COLOR GUARD TO CONNECTIONS INSIDE PUSH BUTTON UNIT
JUMPER WIRE
RED ORANGE
5
31
Walk Around Electrics (Option #183) After 9-08 Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Req’d 1 1 8 2 1 1 2 2 1 1 1 1 1 1
Part Number P46636 AP-551-212 P46319 P46444 P46745 P46449 P19519 P23535 P46445 P46138 P46250 P19501 P23504 P56554
Description 2-BUTTON CONTROL COIL CORD FORK TERMINAL - SMALL FORK TERMINAL – LARGE POTTED TOGGLE SWITCH ASSY TERMINAL BLOCK ROUND HEAD SCREW LOCK NUT CORD GRIP PUSH BUTTON BOX LOOM CLAMP ROUND HEAD SCREW LOCK NUT STEEL PLUG
Comments 1/2 LENGTH
NOT SHOWN
32
Option #155 (LIGHTS AND SENSORS) ELECTRIC CONNECTIONS AND PARTS
OMRON E2E-X18ME2 28703 TELEMECANIQUE XS2 M30NB370
17
PROXIMITY SENSOR P46478 BROWN + HOT BLUE
87A
85
CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES 14
20 AMP CIRCUIT BREAKER P46236
30
GROUND
BLACK
87
86
RELAY P46487
12 FLASHER P46482
16
15 12 CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES
FLASHER BASE P46483
BLACK
FROM LIGHT AT FRONT OF TRAILER (AMBER LIGHT.) AMBER LIGHT (P46493) MUST BE CONNECTED FOR COMPLETE CIRCUIT TO FUNCTION PROPERLY.
19 BLACK
FROM PLATFORM LIGHT ASSYS (CLEAR LIGHTS) TWO HARNESSES ONE EA SIDE OF PLATFORM
WHITE BLACK GROUND
WHITE
FROM LIGHT HARNESS ASSY (AMBER LIGHTS) TWO HARNESSES
18 TO BATTERY + POST
CAUTION SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED
CENTER WIRE NOT USED
PEPPERL-FUCHS NBB15-30GM30-E3 BALLUFF BES 516-3028-G-E4-Y-03
17
PROXIMITY SENSOR P46478 BROWN + HOT BLUE BLACK 85
CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES 14
87A 87
FROM LIGHT AT FRONT OF TRAILER (AMBER LIGHT.) AMBER LIGHT (P46493) MUST BE CONNECTED FOR COMPLETE CIRCUIT TO FUNCTION PROPERLY.
FLASHER P46482
12 CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES 19 BLACK WHITE
BLACK FROM LIGHT HARNESS ASSY (AMBER LIGHTS) TWO HARNESSES
CAUTION
15
FLASHER BASE P46483
GROUND
WHITE
18 TO BATTERY + POST
86
RELAY P46487
12
BLACK
20 AMP CIRCUIT BREAKER P46236
30
GROUND
FROM PLATFORM LIGHT ASSYS (CLEAR LIGHTS) TWO HARNESSES ONE EA SIDE OF PLATFORM
SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED
CENTER WIRE NOT USED
33
Option #155 (LIGHTS AND SENSORS) ELECTRIC CONNECTIONS AND PARTS Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Req’d 1 1 1 1 1 1 1 4 2 3 5 2 1 1 1 1 1 1 2 1 1 1
Part Number P46478 AP-817-139 S566-006.000 P46487 P46482 P46483 P46236 P17518 P46751 P46318 P46047 P46157 BA-551-193 P46017 P46017 P46301 P46301 P46301 P46017 P46665 P46739 P46740
Description Proximity sensor Sensor mount Sensor target Relay Flasher Flasher base Circuit breaker Self tapping screw Large ring terminal Female terminal push on Small ring terminal Lg butt connector Light harness assy Black wire 16-GA Black wire 16-GA Green wire 16-GA Green wire 16-GA Green wire 16-GA Black wire 16-GA Female terminal push on Cord grip Black nylon nut
Comments Weld to inner slide cover 2 x 1-1/2 x 1/8 x 6 Blk wire on sol to blk wire Blk wire on sol to blk wire 20 amp, auto reset CirB-2, relay-1, flasher base-1 To starter lg hot post For relay connections To circuit breaker & 3 grounds Includes all lights 600” To front of trailer 8” From clear lights to relay 3” From relay 30 to relay 86 8” From relay to circuit breaker 48” From circuit breaker to battery 180” From relay to clear lights For double wire connection
34
Option #157 (FULL OUT POSITION SAFETY) ELECTRIC CONNECTIONS AND PARTS OMRON E2E-X18ME2 28703 TELEMECANIQUE XS2 M30NB370
ELECTRICAL CONNECTIONS
PROXIMITY SENSOR P46478 BROWN + HOT BLUE BLACK
30
GROUND 85
87A
BLUE WIRE TO BATTERY POST ON STARTER SOLENOID
86
87
CRIMP TWO WIRES TO TERMINAL AT #86 OPP END OF WIRE TO HAVE A LG RING TERMINAL
RELAY P46487
TO STARTER SOLENOID BLACK WIRE
+ HOT
CAUTION SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED
16-6 BLUE WIRE FROM UP/DOWN SWITCHES (16-6 BLUE,BUTT CONNECTED TO 16-3 BLACK IN IN/OUT BOX)
PEPPERL-FUCHS NBB15-30GM30-E3 BALLUFF BES 516-3028-G-E4-Y-03
ELECTRICAL CONNECTIONS
BLUE WIRE TO BATTERY POST ON STARTER SOLENOID
PROXIMITY SENSOR P46478
+ HOT
CRIMP TWO WIRES TO TERMINAL AT #86 OPP END OF WIRE TO HAVE A LG RING TERMINAL
BROWN + HOT BLUE BLACK
30
GROUND 85
87A
86
87 RELAY P46487
TO STARTER SOLENOID BLACK WIRE
CAUTION SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED
Index No. 1 2 3 4 5 6 7 8 9 10
Req’d 1 1 1 1 1 4 1 1 1 1
16-6 BLUE WIRE FROM UP/DOWN SWITCHES (16-6 BLUE,BUTT CONNECTED TO 16-3 BLACK IN IN/OUT BOX)
Part Number P46478 P46487 AP-817-139 S566-024.000 S566-003.000 P46318 P46156 P17518 P46751 P46471
Description Proximity sensor Relay Sensor mount Sensor out target Sensor in target Female connector Butt connector Self tapping screw Large ring terminal Blue wire – 24” lg.
Comments Weld to inner slide cover 2 x 1-1/2 x 1/8 x 24 2 x 1-1/2 x 1/8 x 3 For relay connections Blk wire on sol to blk wire To mount relay To provide power to relay 35
INSTALLATION OF SAFETY DECALS Leyman Manufacturing will replace safety stickers at any time FREE OF CHARGE. Locate the following decals on trailer side wall near door – P55236 P55157 P55294 P55193
Operating Instructions Urgent Warning – Read Before Operation CAUTION Do Not Stand…. 4500 lb. Maximum Capacity
Locate the following decal on trailer side wall under door threshold – P55138
Keep Feet from Edge….
Locate the following decals at Toggle Switches – P55222 P55221
IN / OUT UP / DOWN (Qty. 2)
36