SAF Holland DH Series Liftgate Parts Manual

Page 1

Parts Manual DH Series Liftgates

XL-TG10137PM-en-US Rev D



Contents

Contents

Page

Introduction ......................................................................... 3 Warranty .............................................................................. 3 Section 1 – Model and Serial Number .................................. 4 Section 2 – Decal Part Numbers and Installation .................. 5 Section 3 – DH55A, DH66A, DH45B and DH55B Liftgate Assembly and Parts Lists .................................... 6 Section 4 – DH55A, DH66A, DH45B and DH55B Roadside Column Assembly and Parts Lists...................... 10 Section 5 – DH55A, DH66A, DH45B and DH55B Curbside Column Assembly and Parts Lists...................... 12 Section 6 – DH45, DH55 and DH66 Assembly and Parts Lists ........................................................ 16 Section 7 – DH45, DH55 and DH66 Roadside Column Assembly and Parts List.................................... 18 Section 8 – DH45, DH55 and DH66 Curbside Column Assembly and Parts List.................................... 20 Section 9 – DH45B Pump Box Assembly ............................. 22 Section 10 – DH55B Pump Box Assembly ........................... 23 Section 11 – DH55A and DH66A Pump Box Assembly .......... 24

Contents

Page

Section 12 – DH45 Pump Box Assembly.............................. 25 Section 13 – DH55 and DH66 Pump Box Assembly ............. 26 Section 14 – DH45B Single Motor Power-Pack .................... 27 Section 15 – DH55B Dual Motor Power-Pack ...................... 28 Section 16 – DH55A and DH66A Dual Motor Power-Pack .... 29 Section 17 – DH55 and DH66 Dual Motor Power-Pack Built Prior to September 1, 2011 .................... 30 Section 18 – DH55 and DH66 Dual Motor Power-Pack Built After September 1, 2011 ........................ 31 Section 19 – DH55 and DH66 Dual Motor Power-Pack Haldex Replacement ..................................... 32 Section 20 – DH45 Single Motor Power-Pack ...................... 33 Section 21 – Electrical Wiring ............................................. 34 Section 22 – Master Slave Hydraulic Hose Routing ............. 35 Section 23 – Flow Dividing Hydraulic Hose Routing ............ 36 Section 24 – DH45 Hydraulic Hose Routing ........................ 37 Section 25 – DH55 and DH66 Hydraulic Hose Routing ........ 38 Section 26 – Accessory Kits ................................................ 39

Introduction This manual provides you with the information necessary for ordering the correct replacement parts for the SAF-HOLLAND DH Series Liftgate. NOTE: For liftgate components replacement, contact SAF-HOLLAND Customer Service at: U.S. 888-396-6501 Canada 800-503-9847

Warranty Refer to the complete warranty for the country in which the product will be used. A copy of the warranty certificate is included with the product as well as on the SAF-HOLLAND website (www.safholland.us and www.safholland.ca). It may also be ordered directly from SAF-HOLLAND; the address is shown on the back cover.

Notes, Cautions, and Warnings You must read and understand all of the safety procedures presented in this manual before operating or starting any work on the liftgate. NOTE: In the United States, workshop safety requirements are defined by federal and/or state Occupational Safety and Health Act. Equivalent laws may exist in other countries. This manual is written based on the assumption that OSHA or other applicable employee safety regulations are followed by the location where work is performed. Proper tools must be used to perform the maintenance and repair procedures described in this manual. Many of these procedures may require special tools. XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

IMPORTANT: Read this manual before using this product. Keep this manual in a safe location for future reference. Failure to follow the instructions and safety precautions in this manual can result in death or serious injury. Throughout this manual, you will notice the terms “NOTE,” “IMPORTANT,” “CAUTION,” and “WARNING” followed by useful product information. So that you may better understand the manual, those terms are as follows: NOTE: Includes additional information to enable accurate and easy performance of procedures. IMPORTANT: Includes additional information that if not followed could lead to hindered product performance. Used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, could result in property damage. Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

3


Model and Serial Number

1. Liftgate Model and Serial Number Location

Figure 1

Each SAF-HOLLAND liftgate has a stamped metal tag that identifies the liftgate model and serial number (Figure 1). This tag is attached to the side of the curbside column (Figure 2). In order to properly identify your Truck Master liftgate and its components when communicating with SAF-HOLLAND or your dealer, please record the model and serial numbers below and refer to them when ordering replacement parts.

MODEL NUMBER

SERIAL NUMBER

XXXXXXXXXX-XXXX

XXXXX

Model Number

DH 55 B 84 Platform Size 60" long 72" long 84" long

Figure 2

Configuration Code A Flow Dividing Hydraulic System B Master-Slave Hydraulic System SERIAL NUMBER NUMBER MODEL -XXXX XXXXXXXXXX

Capacity 4,500 lbs. 5,500 lbs. 6,600 lbs.

XXXXX

SERIAL NUMBER MODEL

NUMBER

XXXXX

XXXXXXXXXX-XXXX

LIFTGATE MODEL AND SERIAL NUMBER TAG LOCATION

Model Serial Number

92 11 312 0123 Sequence Number Day of Year Year Code Facility Code

Equipment Model No.: _______________________________ Serial No.: _________________________________________ Purchase Date: ____________________________________

4

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Decal Part Numbers and Installation

2. Decal Part Numbers and Installation IMPORTANT: All decals must be installed, maintained, and kept visible and legible. Prior to putting the vehicle into service, install all supplied decals listed in the table below (Figures 3, 4 and 5).

Figure 3

B

CURBSIDE COLUMN

C

F

E

DECAL QTY. ENGLISH A

FRENCH

DESCRIPTION

2

XA-58090

XA-58091

Max. Capacity 4,500

2

XA-58099

XA-58100

Max. Capacity 5,500

2

XB-57502

XB-57503

Max. Capacity 6,600

B

1

XA-58401

XA-58402

Instructional

C

1

XA-58403

XA-58404

WARNING, DH Series

D

2

XB-50344

XB-50349

CAUTION, Always Stand Clear

E

2

XB-51170

XB-57067

DANGER, Pinch Point

F

3

XB-54995

XB-64388

WARNING, High Pressure

G

1

XB-62815

XB-62878

WARNING, Riding Platform

A D

Figure 4 ROADSIDE COLUMN

CURBSIDE COLUMN

E

F

F

A

G

Figure 5

ROADSIDE COLUMN

D

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

5


Liftgate Assembly - Exploded Views and Parts Lists

3. DH55A, DH66A, DH45B and DH55B Liftgate Assembly and Parts Lists 3" PLATFORM ONLY 22.1 23.1 24 25 26.1

11.1 12

3.1 9

6.1

33.1 34 43

36

17 8 22.1 7.1 23.1 24 25 26.1

4.1 13.1 12 44 45

33.1 34 43

1

37

14 15 16

5

40 18 8

40

39

2

6 22 23 24 25 26 14 15 16 11 12

27 28 29 30 31

19 20

38 40

3 9

40 39

4

33 34

21 28 29 32

10

41 42

22 23 24 25 26

27 28 29 30 31

7

33 34 13 12

35

DH55A And DH66A Components ITEM 1

2

DESCRIPTION Roadside Column, 84" x 102" Wide*† Roadside Column, 72" x 102" Wide*† Roadside Column, 60" x 102" Wide*† Curbside Column, 84" x 102" Wide*† Curbside Column, 72" x 102" Wide*† Curbside Column, 60" x 102" Wide*†

DH55A XA-59319-25 XA-59319-25 XA-59319-25 XA-59320-25 XA-59320-25 XA-59320-25

QTY 1 1 1 1 1 1

DH66A XA-59319-25 XA-59319-25 XA-59319-25 XA-59320-25 XA-59320-25 XA-59320-25

QTY 1 1 1 1 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

6

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Liftgate Assembly - Exploded Views and Parts Lists

DH55A and DH66A Components, continued ITEM 3

4

5

6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

DESCRIPTION Inner Platform, 84" x 102" Wide*† Inner Platform, 72" x 102" Wide*† Inner Platform, 60" x 102" Wide*† Outer Platform, 84" x 102" Wide*† Outer Platform, 72" x 102" Wide*† Outer Platform, 60" x 102" Wide*† Chain, 84" x 102" Wide Chain, 72" x 102" Wide Chain, 60" x 102" Wide Roadside Chain Stanchion 84" Platform Roadside Chain Stanchion 72" Platform Roadside Chain Stanchion 60" Platform Curbside Chain Stanchion 84" Platform Curbside Chain Stanchion 72" Platform Curbside Chain Stanchion 60" Platform Column Cap Mounting Bolts, Plated Rubber Bumper Ramp, Aluminum, 24" x 102"† Ramp, Aluminum, 16" x 102" Roadside Ramp Hinge* Ramp/Hinge Attaching Screws Curbside Ramp Hinge* Chain, U-bolt, Short Chain, Jam Nut, Plated Chain, Lock Nut, Plated Roadside Column Cap* Curbside Column Cap* Deck Extension 102" Wide† Deck Extension Mounting Bolt - Plated Screw Button HD, 1/2"-13, 3.00" LG - Plated Journal Bearing, 1" I.D. x 1/2" Long Platform Hinge Pin Roll Pin, Plated Platform Hinge Pin Roll Pin, Plated Platform Hinge Pin Flatwasher, Plated Platform Hinge Pin Platform Pin Bolt, Plated Platform Pin Lock Nut, Plated Platform Pin Hole Plug Platform Pin Platform Pin Collar, 3/8" Spacer Open/Close Cylinder Pin Ramp Hinge Mounting Bolt, Plated Ramp Hinge Flatwasher Ramp, Chain Assembly Header, 102" Wide*† Roadside Latch, Plated Curbside Latch, Plated Flap Latch, 3/8" Hex Head Cap Screw, Plated Ramp, Sliding Lock, Plated Ramp, Sliding Lock Roll Pin, Plated

DH55A XA-62985-01 XA-62985-09 XA-62985-25 XA-62986-01 XA-62986-09 XA-62986-25 XA-59522-01 XA-59522-02 XA-59522-06 2112360003010 2112360003010 2112360003030 2112360003020 2112360003020 2112360003040 XF-08-038C5-100P XB-54206 XA-58617-01 XA-58489-01 2112360002670 XF-08-038C5-100P 2112260002660 XB-57244 XF-32-043C2-P XF-31-043CC-P XA-59499-01 XA-59499-02 XA-62906-01 XF-08-050C5-125P XF-07-050C5-300P 2022100000030 XB-21-S-250-2250P XB-21-S-250-1500P XB-58525 2112100002970 XF-08-050C5-300P XF-33-050C5-P XB-58806 XA-62973 2112100000010 XA-59708 XF-08-062C8-350P XB-58642 2112300003000 2112260002100 2112100001850 2112100001860 XA-62662 XF-01-038C5-175P 2112100002620 XB-21-S-250-2000P

QTY 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 4 2 1 1 1 6 1 4 8 8 1 1 1 8 1 4 2 2 4 2 2 3 3 2 2 1 2 2 1 1 1 1 2 4 1 2

DH66A XA-62985-05 XA-62985-05 XA-62985-05 XA-62986-05 XA-62986-05 XA-62986-05 XA-59522-01 XA-59522-01 XA-59522-06 2112360003010 2112360003010 2112360003030 2112360003020 2112360003020 2112360003040 XF-08-038C5-100P XB-54206 XA-58617-01 XA-58489-01 2112360002670 XF-08-038C5-100P 2112260002660 XB-57244 XF-32-043C2-P XF-31-043CC-P XA-59499-01 XA-59499-02 XA-62906-01 XF-08-050C5-125P XF-07-050C5-300P 2022100000030 XB-21-S-250-2250P XB-21-S-250-1500P XB-58525 2112100002970 XF-08-050C5-300P XF-33-050C5-P XB-58806 XA-62973 2112100000010 XA-59708 XF-08-062C8-350P XB-58642 2112300003000 2112260002100 2112100001850 2112100001860 XA-62662 XF-01-038C5-175P 2112100002620 XB-21-S-250-2000P

QTY 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 4 2 1 1 1 6 1 4 8 8 1 1 1 8 1 4 2 2 4 2 2 3 3 2 2 1 2 2 1 1 1 1 2 4 1 2

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

7


Liftgate Assembly - Exploded Views and Parts Lists

DH55A and DH66A, 3" Platform Components ITEM 3.1 4.1 6.1 7.1 11.1 13.1 22.1 23.1 26.1 33.1 43 44 45

DESCRIPTION Inner Platform, 84" x 102" Wide*† Outer Platform, 84" x 102" Wide*† Roadside Chain Stanchion 84" Platform Curbside Chain Stanchion 84" Platform Roadside Ramp Hinge* Curbside Ramp Hinge* Journal Bearing, 1" I.D. x 3/4" Long Platform Hinge Pin Roll Pin, Plated Platform Hinge Pin Ramp, Hinge Mounting Bolt Plated Ramp, Hinge Lock Nut, Plated Ramp, Hinge Handle Ramp, Hinge Handle Spring

DH55A XA-59721-01 XA-59522-01 XA-59492-01 XA-59493-01 XA-58757 XA-59746-01 XB-59858 XB-21-S-250-2500P 2112100001710 XF-04-062C8-500P XF-31-062C8-P XA-59741 XA-58364

QTY 1 1 1 1 1 1 4 2 2 2 2 1 1

DH66A XA-59721-05 XA-59722-05 XA-59492-01 XA-59493-01 XA-58757 XA-59746-01 XB-59858 XB-21-S-250-2500P 2112100001710 XF-04-062C8-500P XF-31-062C8-P XA-59741 XA-58364

QTY 1 1 1 1 1 1 4 2 2 2 2 1 1

DH45B XA-59319-01 XA-59319-01 XA-59319-01 XA-59320-01 XA-59320-01 XA-59320-01 XA-62985-01 XA-62985-09 XA-62985-25 XA-62986-01 XA-62986-09 XA-62986-25 XA-59522-01 XA-59522-02 XA-59522-06 2112360003010 2112360003010 2112360003030 2112360003020 2112360003020 2112360003040 XF-08-038C5-100P XB-54206 XA-58617-01 XA-58489-01 2112360002670 XF-08-038C5-100P 2112260002660 XB-57244 XF-32-043C2-P XF-31-043CC-P XA-59499-01

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 4 2 1 1 1 6 1 4 8 8 1

DH55B XA-59319-02 XA-59319-02 XA-59319-02 XA-59320-02 XA-59320-02 XA-59320-02 XA-62985-01 XA-62985-09 XA-62985-25 XA-62986-01 XA-62986-09 XA-62986-25 XA-59522-01 XA-59522-02 XA-59522-06 2112360003010 2112360003010 2112360003030 2112360003020 2112360003020 2112360003040 XF-08-038C5-100P XB-54206 XA-58617-01 XA-58489-01 2112360002670 XF-08-038C5-100P 2112260002660 XB-57244 XF-32-043C2-P XF-31-043CC-P XA-59499-01

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 4 2 1 1 1 6 1 4 8 8 1

DH45B and DH55B Components ITEM 1

2

3

4

5

6

7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION Roadside Column, 84" x 102" Wide*† Roadside Column, 72" x 102" Wide*† Roadside Column, 60" x 102" Wide*† Curbside Column, 84" x 102" Wide*† Curbside Column, 72" x 102" Wide*† Curbside Column, 60" x 102" Wide*† Inner Platform, 84" x 102" Wide*† Inner Platform, 72" x 102" Wide*† Inner Platform, 60" x 102" wide*† Outer Platform, 84" x 102" Wide*† Outer Platform, 72" x 102" Wide*† Outer Platform, 60" x 102" Wide*† Chain, 84" x 102" Wide Chain, 72" x 102" Wide Chain, 60" x 102" Wide Roadside Chain Stanchion 84" Platform Roadside Chain Stanchion 72" Platform Roadside Chain Stanchion 60" Platform Curbside Chain Stanchion 84" Platform Curbside Chain Stanchion 72" Platform Curbside Chain Stanchion 60" Platform Column Cap Mounting Bolts, Plated Rubber Bumper Ramp, Aluminum, 24" x 102"† Ramp, Aluminum, 16" x 102"† Roadside Ramp Hinge* Ramp/Hinge Attaching Screws Curb-side Ramp Hinge* Chain, U-bolt, Short Chain, Jam Nut, Plated Chain, Lock Nut, Plated Roadside Column Cap*

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

8

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Liftgate Assembly - Exploded Views and Parts Lists

DH45B and DH55B Components, continued ITEM 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

DESCRIPTION Curbside Column Cap* Deck Extension 102" Wide† Deck Extension Mounting Bolt, Plated Screw Button HD, 1/2-13, 3.00" LG, Plated Journal Bearing, 1" I.D. x 1/2" Long Platform Hinge Pin Roll Pin, Plated Platform Hinge Pin Roll Pin, Plated Platform Hinge Pin Flat Washer, Plated Platform Hinge Pin Platform Pin Bolt, Plated Platform Pin Lock Nut, Plated Platform Pin Hole Plug Platform Pin Platform Pin Collar, 3/8" Spacer Open/Close Cylinder Pin Ramp Hinge Mounting Bolt, Plated Ramp Hinge Flat Washer Ramp, Chain Assembly Header, 102" Wide*† Roadside Latch, Plated Curbside Latch, Plated Flap Latch, 3/8" Hex Head Cap Screw, Plated Ramp, Sliding Lock, Plated Ramp, Sliding Lock Roll Pin, Plated

DH45B XA-59499-02 XA-62906-01 XF-08-050C5-125P XF-07-050C5-300P 2022100000030 XB-21-S-250-2250P XB-21-S-250-1500P XB-58525 2112100002970 XF-08-050C5-300P XF-33-050C5-P XB-58806 XA-62973 2112100000010 XA-59708 XF-08-062C8-350P XB-58642 2112300003000 2112260002100 2112100001850 2112100001860 XA-62662 XF-01-038C5-175P 2112100002620 XB-21-S-250-2000P

QTY 1 1 8 1 4 2 2 4 2 2 3 3 2 2 1 2 2 1 1 1 1 2 4 1 2

DH55B XA-59499-02 XA-62906-01 XF-08-050C5-125P XF-07-050C5-300P 2022100000030 XB-21-S-250-2250P XB-21-S-250-1500P XB-58525 2112100002970 XF-08-050C5-300P XF-33-050C5-P XB-58806 XA-62973 2112100000010 XA-59708 XF-08-062C8-350P XB-58642 2112300003000 2112260002100 2112100001850 2112100001860 XA-62662 XF-01-038C5-175P 2112100002620 XB-21-S-250-2000P

QTY 1 1 8 1 4 2 2 4 2 2 3 3 2 2 1 2 2 1 1 1 1 2 4 1 2

DH45B XA-59721-09 XA-59522-01 XA-59492-01 XA-59493-01 XA-58757 XA-59746-01 XB-59858 XB-21-S-250-2500P 2112100001710 XF-04-062C8-500P XF-31-062C8-P XA-59741 XA-58364

QTY 1 1 1 1 1 1 4 2 2 2 2 1 1

DH55B XA-59721-01 XA-59522-01 XA-59492-01 XA-59493-01 XA-58757 XA-59746-01 XB-59858 XB-21-S-250-2500P 2112100001710 XF-04-062C8-500P XF-31-062C8-P XA-59741 XA-58364

QTY 1 1 1 1 1 1 4 2 2 2 2 1 1

DH45B and DH55B, 3" Platform Components ITEM 3.1 4.1 6.1 7.1 11.1 13.1 22.1 23.1 26.1 33.1 43 44 45

DESCRIPTION Inner Platform, 84" x 102" Wide*† Outer Platform, 84" x 102" Wide*† Roadside Chain Stanchion 84" Platform Curbside Chain Stanchion 84" Platform Roadside Ramp Hinge* Curbside Ramp Hinge* Journal Bearing, 1" I.D. x 3/4" Long Platform Hinge Pin Roll Pin, Plated Platform Hinge Pin Ramp Hinge Mounting Bolt, Plated Ramp Hinge Lock Nut, Plated Ramp, Hinge Handle Ramp, Hinge Handle Spring

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

9


Roadside Column Assembly - Exploded Views and Parts Lists

4. DH55A, DH66A, DH45B and DH55B Roadside Column Assembly and Parts Lists

1 17

13 14 15

5

6

16 11 12 8

3 4

22 2

18

20 11 12 23

24

17 19 25 7 8 9 10

17

21

19

DH55A and DH66A Roadside Components ITEM 1 2 3 4

DESCRIPTION Roadside Column, 84" Platform* Roadside Column, 72" Platform* Roadside Column, 60" Platform* Lift Cylinder Lift Cylinder Pin, Plated Lift Cylinder Pin, 3/8" Hex Head Cap Screw

DH55A XA-62903-01 XA-62903-01 XA-62903-01 XA-59697 XA-59876 XF-08-038C5-075P

QTY 1 1 1 1 1 1

DH66A XA-62903-01 XA-62903-01 XA-62903-01 XA-59697 XA-59876 XF-08-038C5-075P

QTY 1 1 1 1 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

10

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Roadside Column Assembly - Exploded Views and Parts Lists

DH55A and DH66A Roadside Components, continued ITEM 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

DESCRIPTION Solenoid Valve With Coil Pressure Compensated Flow Control Valve, 1.5 GPM Lift Cylinder Pin, Plated 3/8" Hex Head Cap Screw, Plated 3/8" Lock Nut, Plated 3/8" Washer, Plated Mounting Bracket and Wear Pad Assembly Wear Pad Shim Roller Assembly Roller, 1/2" Socket Head Cap Screw, Plated Roller, 1/2" Flat Washer, Plated Runner Assembly, Roadside 1/2" Hydraulic Tube Clamp Hydraulic Tube (low pressure) Tube Hydraulic 90º Hydraulic Tube (high pressure) LED Light Harness Cylinder Solenoid Cable Assembly 3/8" Button Head Screw, Plated Light, Red Oval, INNOTEC, LED Light, White Oval, INNOTEC, LED

DH55A XB-58027 XB-59698-15 XA-58557 XF-08-038C5-125P XB-338 XB-1108 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59317-02 XB-58273 XA-59971 XA-58123 XA-59970 2026100000020 XA-58121 XF-07-038C5-125P XB-59983 XB-59984

QTY 1 1 1 3 1 1 2 2 4 16 16 1 3 1 2 1 1 1 2 1 1

DH66A XB-58027 XB-59698-15 XA-58557 XF-08-038C5-125P XB-338 XB-1108 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59317-02 XB-58273 XA-59971 XA-58123 XA-59970 2026100000020 XA-58121 XF-07-038C5-125P XB-59983 XB-59984

QTY 1 1 1 3 1 1 2 2 4 16 16 1 3 1 2 1 1 1 2 1 1

DH45B XA-62903-01 XA-62903-01 XA-62903-01 XA-59250 XA-59876 XF-08-038C5-075P XB-58027 N/A XA-58557 XF-08-038C5-125P XB-338 XB-1108 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59317-01 XB-58273 XA-59971 XA-58123 XA-59970 2026100000020 XA-58121 XF-07-038C5-125P XB-59983 XB-59984

QTY 1 1 1 1 1 1 1 – 1 3 1 1 2 2 2 8 8 1 3 1 2 1 1 1 2 1 1

DH55B XA-62903-01 XA-62903-01 XA-62903-01 XA-59250 XA-59876 XF-08-038C5-075P XB-58027 N/A XA-58557 XF-08-038C5-125P XB-338 XB-1108 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59317-02 XB-58273 XA-59971 XA-58123 XA-59970 2026100000020 XA-58121 XF-07-038C5-125P XB-59983 XB-59984

QTY 1 1 1 1 1 1 1 – 1 3 1 1 2 2 4 16 16 1 3 1 2 1 1 1 2 1 1

DH45B and DH55B Roadside Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

DESCRIPTION Roadside Column, 84" Platform* Roadside Column, 72" Platform* Roadside Column, 60" Platform* Lift Cylinder Lift Cylinder Pin, Plated Lift Cylinder Pin, 3/8" Hex Head Cap Screw Solenoid Valve With Coil Pressure Compensated Flow Control Valve Lift Cylinder Pin, Plated 3/8" Hex Head Cap Screw, Plated 3/8" Lock Nut, Plated 3/8" Washer, Plated Mounting Bracket and Wear Pad Assembly Wear Pad Shim Roller Assembly Roller, 1/2" Socket Head Cap Screw, Plated Roller, 1/2" Flat Washer, Plated Runner Assembly, Roadside 1/2" Hydraulic Tube Clamp Hydraulic Tube (low pressure) Tube Hydraulic 90º Hydraulic Tube (high pressure) LED Light Harness Cylinder Solenoid Cable Assembly 3/8" Button Head Screw - Plated Light, Red Oval, INNOTEC, LED Light, White Oval, INNOTEC, LED

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

11


Curbside Column Assembly - Exploded Views and Parts Lists

5. DH55A, DH66A, DH45B and DH55B Curbside Column Assembly and Parts Lists 6

5 3 4

13 14 15

1

31 17

2

16 32 33

23 11 12 8

7 8 9 10

18 20

25 26

24 4

22 37 38

28

27

41

17

42 35

19

30

29

19

36 17 21

39

37 38 40

12

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Curbside Column Assembly - Exploded Views and Parts Lists

DH55A and DH66A Curbside Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

DESCRIPTION Curbside Column, 84" Platform* Curbside Column, 72" Platform* Curbside Column, 56" Platform* Lift Cylinder Lift Cylinder Pin, Plated 3/8" Hex Head Cap Screw, Plated Solenoid Valve with Coil Pressure Compensated Flow Control Valve, 1.5 GPM Lift Cylinder Pin, Plated 3/8" Hex Head Cap Screw, Plated 3/8" Washer, Plated 3/8" Locknut, Plated Mounting Bracket and Wear Pad Assembly Wear Pad Shim Roller Assembly 1/2" Socket Head Cap Screw, Plated 1/2" Flat Washer, Plated Runner Assembly, Curbside with Cylinder 1/2" Hydraulic Tube Clamp Hydraulic Tube (low pressure) Tube Hydraulic 90º Hydraulic Tube (high pressure) LED Light Harness Cylinder Solenoid Cable Assembly Hose Guard Top, Galvanized Hose Guard, Galvanized Open/Close Cylinder Pin, Top Open/Close Cylinder Pin, Button Bolt Open/Close Hydraulic Hose Assembly, 64" Long Open/Close Hydraulic Hose Assembly, 60" Long Flow Restrictor, In-line Open/Close Cylinder Potted Toggle Switch Assembly Open/Close Hose Bundle with Cable Column Up/Down Cable Assembly ONLY Rubber Grommet 1/4" Hydraulic Tube, Rod End 1/4" Hydraulic Tube 1/4" Hydraulic Tube Clamp 1/4" Socket Head Cap Screw, Plated Fitting, 90º Swivel Elbow Fitting, 90º Elbow Light, Red Oval, INNOTEC, LED Light, White Oval, INNOTEC, LED

DH55A XA-62904-01 XA-62904-01 XA-62904-01 XA-59697 XA-59876 XF-08-038C5-075P XB-58027 XB-59698-15 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59318-02 XB-58273 XA-59971 XA-58124 XA-59970 2026100000030 XA-58121 XA-62974 XA-62647 XA-58607 XF-07-038C5-125P XA-58613-06400 XA-58613-06000 XB-58612-03 XA-59529 XA-58749 XA-58753 XA-58127 TR-SP315-163 XA-62740 XA-62739 XB-58615 XB-58622 XB-57354 XB-57302 XB-59983 XB-59984

QTY 1 1 1 1 1 4 1 1 1 3 1 1 1 1 4 16 16 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

DH66A XA-62904-01 XA-62904-01 XA-62904-01 XA-59697 XA-59876 XF-08-038C5-075P XB-58027 XB-59698-15 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59318-02 XB-58273 XA-59971 XA-58124 XA-59970 2026100000030 XA-58121 XA-62974 XA-62647 XA-58607 XF-07-038C5-125P XA-58613-06400 XA-58613-06000 XB-58612-03 XA-59529 XA-58749 XA-58753 XA-58127 TR-SP315-163 XA-62740 XA-62739 XB-58615 XB-58622 XB-57354 XB-57302 XB-59983 XB-59984

QTY 1 1 1 1 1 4 1 1 1 3 1 1 1 1 4 16 16 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

13


Curbside Column Assembly - Exploded Views and Parts Lists

DH45B and DH55B Curbside Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

DESCRIPTION Curbside Column, 84" Platform* Curbside Column, 72" Platform* Curbside Column, 56" Platform* Lift Cylinder Lift Cylinder Pin, Plated 3/8" Hex Head Cap Screw, Plated Solenoid Valve With Coil Pressure Compensated Flow Control Valve, 2.5 GPM Lift Cylinder Pin, Plated 3/8" Hex Head Cap Screw, Plated 3/8" Washer, Plated 3/8" Locknut, Plated Mounting Bracket and Wear Pad Assembly Wear Pad Shim Roller Assembly 1/2" Socket Head Cap Screw, Plated 1/2" Flat Washer, Plated Runner Assembly, Curbside with Cylinder 1/2" Hydraulic Tube Clamp Hydraulic Tube (low pressure) Tube Hydraulic 90º Hydraulic Tube (high pressure)

DH45B XA-62904-01 XA-62904-01 XA-62904-01 XA-59251 XA-59876 XF-08-038C5-075P XB-58027 XB-59698-25 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59318-01 XB-58273 XA-59971 XA-58124 XA-59970

QTY 1 1 1 1 1 4 1 1 1 3 1 1 1 1 2 8 8 1 3 1 2 1

DH55B XA-62904-01 XA-62904-01 XA-62904-01 XA-59251 XA-59876 XF-08-038C5-075P XB-58027 XB-59698-25 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-59329 XA-59311 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59318-02 XB-58273 XA-59971 XA-58124 XA-59970

QTY 1 1 1 1 1 4 1 1 1 3 1 1 1 1 4 16 16 1 3 1 2 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

14

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Curbside Column Assembly - Exploded Views and Parts Lists

DH45B and DH55B Curbside Components, continued ITEM 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

DESCRIPTION LED Light Harness Cylinder Solenoid Cable Assembly Hose Guard Top, Galvanized Hose Guard, Galvanized Open/Close Cylinder Pin, Top Open/Close Cylinder Pin, Button Bolt Open/Close Hydraulic Hose Assembly, 64" Long Open/Close Hydraulic Hose Assembly, 60" Long Flow Restrictor, In-line Open/Close Cylinder Potted Toggle Switch Assembly Open/Close Hose Bundle with Cable Column Up/Down Cable Assembly ONLY Rubber Grommet 1/4" Hydraulic Tube, Rod End 1/4" Hydraulic Tube 1/4" Hydraulic Tube Clamp 1/4" Socket Head Cap Screw, Plated Fitting, 90º Swivel Elbow Fitting, 90º Elbow Light, Red Oval, INNOTEC, LED Light, White Oval, INNOTEC, LED

DH45B 2026100000030 XA-58121 XA-62974 XA-62647 XA-58607 XF-07-038C5-125P XA-58613-06400 XA-58613-06000 XB-58612-03 XA-59529 XA-58749 XA-58753 XA-58127 TR-SP315-163 XA-62740 XA-62739 XB-58615 XB-58622 XB-57354 XB-57302 XB-59983 XB-59984

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

DH55B 2026100000030 XA-58121 XA-62974 XA-62647 XA-58607 XF-07-038C5-125P XA-58613-06400 XA-58613-06000 XB-58612-03 XA-59529 XA-58749 XA-58753 XA-58127 TR-SP315-163 XA-62740 XA-62739 XB-58615 XB-58622 XB-57354 XB-57302 XB-59983 XB-59984

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

15


Liftgate Assembly - Exploded Views and Parts Lists

6. DH45, DH55 and DH66 Assembly and Parts Lists 36 37

24 25 26 38

42 37

16

17

28A 30 31 33 43

39 40 41

22 23 18 19 20

7 8 9

44

15

13 14

10

27

1 2

18 19 20

28B 29 30 32 33 43

21

11 12

3

2 4 5

34 35

7 8 9

DH45, DH55 and DH66 Curbside Components ITEM 1 2 3A 3B 4 5 6 7 8 9 10 11 12 13A 13B 14

DESCRIPTION Roadside Ramp Hinge* Ramp/Hinge Attaching Screws Ramp, Aluminum, 16" x 102"† Ramp, Aluminum, 23" x 102"† Curbside Ramp Hinge* Ramp Hinge Handle Ramp Hinge Handle Spring Ramp Mounting Pin, Plated Ramp Mounting Pin Flat Washer Ramp Mounting Pin Retaining Ring, Plated Ramp, Roadside Lug Ramp, Curbside Lug Ramp Pivot Hardened Bushing Chain, U-bolt, Short Chain, U-bolt, Long Chain, Jam Nut, Plated

DH45 XA-58757 XB-58416 6 XA-58489-01 XA-58617-01 AK-59748-01 XA-58363 XA-58364 XA-58441 XB-58642 XB-58443 XA-58508 XA-58960 XB-58961 XB-57244 XA-58716 XF-32-043C2-P

QTY 1 6 1 1 1 1 1 2 2 4 1 1 1 2 2 2

DH55 XA-58757 XB-58416 XA-58489-01 XA-58617-01 AK-59748-01 XA-58363 XA-58364 XA-58441 XB-58642 XB-58443 XA-58508 XA-58960 XB-58961 XB-57244 XA-58716 XF-32-043C2-P

QTY 1 6 1 1 1 1 1 2 2 4 1 1 1 2 2 2

DH66 XA-58757 XB-58416 XA-58489-01 XA-58617-01 AK-59748-01 XA-58363 XA-58364 XA-58441 XB-58642 XB-58443 XA-58508 XA-58960 XB-58961 XB-57244 XA-58716 XF-32-043C2-P

QTY 1 6 1 1 1 1 1 2 2 4 1 1 1 2 2 2

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

16

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Liftgate Assembly - Exploded Views and Parts Lists

DH45, DH55 and DH66 Curbside Components, continued ITEM 16D 18 19 20 23 24 25 26 27A 27B 27C 28A 28B 29 30 31 32 33 34 35 36 37 39 40 41 42 43

DESCRIPTION Chain Abrasion Sleeve Platform Hinge Pin Platform Hinge Pin Flat Washer, Plated Platform Hinge Pin Roll Pin, Plated Rubber Bumper Chain Collar Chain Collar Bolt, Plated Chain Collar Lock Nut, Plated Kit Linkage Repair, 84" Platform Kit Linkage Repair, 72" Platform Kit Linkage Repair, 56" Platform Platform Pin Roadside Platform Pin Curbside Platform Pin Collar, 1/2" Spacer Platform Pin Hole Plug Platform Pin Roadside Bolt, Plated Platform Pin Curbside Bolt, Plated Platform Pin Lock Nut, Plated Open/Close Cylinder Pin Open/Close Cylinder Pin Roll Pin, Stainless Roadside Column Cap* Column Cap Mounting Bolts, Plated Deck Extension 102" Wide† Deck Extension Mounting Bolt, Plated Deck Extension Mounting Washer, Plated Curbside Column Cap* Runner Bearing, DX

DH45 QTY XA-57982-04800 2 XA-58535 2 XB-58525 4 XB-21-S-250-1500P 4 XB-54206 2 XA-58107 2 XF-04-031C8-300P 2 XF-31-031C5-P 2 RK-59016-02 1 RK-59016 1 RK-59016 1 XA-62680 1 XA-62620 1 XA-58564 1 XB-58806 2 XF-01-050C5-300P 1 XB-58818 1 XF-31-050C8-P 2 XA-58602 1 XB-21-SS187-2000 1 XA-58444-01 1 XF-08-038C5-075P 4 XA-59487-01 1 XF-01-050C5-125P 4 XB-T-45 4 XA-58444-02 1 XB-51859 4

DH55 XA-57982-04800 XA-58535 XB-58525 XB-21-S-250-1500P XB-54206 XA-58107 XF-04-031C8-300P XF-31-031C5-P RK-59016-02 RK-59016 RK-59016 XA-62680 XA-62620 XA-58564 XB-58806 XF-01-050C5-300P XB-58818 XF-01-075C5-200P XA-58602 XB-21-SS187-2000 XA-58444-01 XF-08-038C5-075P XA-59487-01 XF-01-050C5-125P XB-T-45 XA-58444-02 XB-51859

DH45 XA-58648-05 XA-58963-01 XA-58925-01 XA-58851-01 XA-58851-02 XA-58929-01 XA-59492-01 XA-59492-01 XA-59492-03 XA-59493-01 XA-59493-01 XA-59493-03 XA-58646-05 XA-58962-01 XA-58924-01 RK-59016-02 RK-59016 RK-59016 XA-59503-01 XA-59503-05 XA-59503-09 XA-59504-01 XA-59504-05 XA-59504-09

DH55 XA-58648-05 XA-58963-01 XA-58925-01 XA-58851-01 XA-58851-02 XA-58929-01 XA-59492-01 XA-59492-01 XA-59492-01 XA-59493-01 XA-59493-01 XA-59493-01 XA-58646-05 XA-58962-01 XA-58924-01 RK-59016-02 RK-59016 RK-59016 XA-59503-02 XA-59503-06 – XA-59504-02 XA-59504-06 –

QTY 2 2 4 4 2 2 2 2 1 1 1 1 1 1 2 1 1 2 1 1 1 4 1 4 4 1 4

DH66 XA-57982-04800 XA-58535 XB-58525 XB-21-S-250-1500P XB-54206 XA-58107 XF-04-031C8-300P XF-31-031C5-P RK-59016-02 RK-59016 RK-59016 XA-62680 XA-62620 XA-58564 XB-58806 XF-01-050C5-300P XB-58818 XF-01-075C5-200P XA-58602 XB-21-SS187-2000 XA-58444-01 XF-08-038C5-075P XA-59487-01 XF-01-050C5-125P XB-T-45 XA-58444-02 XB-51859

QTY 2 2 4 4 2 2 2 2 1 1 1 1 1 1 2 1 1 2 1 1 1 4 1 4 4 1 4

DH66 XA-58439-01 – – XA-58851-01 XA-58851-02 XA-58929-01 XA-59492-01 XA-59492-01 XA-59492-01 XA-59493-01 XA-59493-01 XA-59493-01 XA-58095-01 – – RK-59016-02 RK-59016 RK-59016 XA-59503-02 – – XA-59504-02 – –

QTY 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Platform Components ITEM 15A 15B 15C 16A 16B 16C 17A 17B 17C 21A 21B 21C 22A 22B 22C 27A 27B 27C 38A 38B 38C 44A 44B 44C

DESCRIPTION Outer Platform, 84" x 102" Wide*† Outer Platform, 72" x 102" Wide*† Outer Platform, 56" x 102" Wide*† Chain, 84" x 102" Wide Chain, 72" x 102" Wide Chain, 56" x 102" Wide Roadside Chain Stanchion, 84" Platform Roadside Chain Stanchion, 72" Platform Roadside Chain Stanchion, 56" Platform Curbside Chain Stanchion, 84" Platform Curbside Chain Stanchion, 72" Platform Curbside Chain Stanchion, 56" Platform Inner Platform, 84" x 102" Wide*† Inner Platform, 72" x 102" Wide*† Inner Platform, 56" x 102" Wide*† Kit Linkage Repair, 84" Platform Kit Linkage Repair, 72" Platform Kit Linkage Repair, 56" Platform Roadside Column, 84" x 102" Wide*† Roadside Column, 72" x 102" Wide*† Roadside Column, 56" x 102" Wide*† Curbside Column, 84" x 102" Wide*† Curbside Column, 72" x 102" Wide*† Curbside Column, 56" x 102" Wide*†

QTY 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

QTY 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models. XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

17


Roadside Column Assembly - Exploded Views and Parts List

7. DH45, DH55 and DH66 Roadside Column Assembly and Parts List

21

24 27

1 2

25

14 15 16

3

22 4

5 6 8 9

21 7 17 18 19 20

23

23

21

26

10 11 12 13

18

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Roadside Column Assembly - Exploded Views and Parts List

DH45, DH55 and DH66 Roadside Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25A 25B 25C 26 27

DESCRIPTION Hydraulic Hose, 18.0" Long Pressure Compensated Flow Control Valve Hydraulic Hose, 16.0" Long Solenoid Valve with Coil Lift Cylinder Pin Lift Cylinder Pin Retaining Ring Lift Cylinder Mounting Bracket and Wear Pad Assembly Wear Pad Lift Cylinder Pin Bolt, Plated Washer, Plated Locknut, Plated Roller Assembly Roller, 1/2" Socket Head Cap Screw, Plated Roller, Flat Washer, Plated Runner Assembly, Roadside Runner, Roadside Runner, Hole Plug Lubrication Fitting 1/2" Hydraulic Tube Clamp Hydraulic Tube (low pressure) Tube Hydraulic 90º Hydraulic Tube (high pressure) Roadside Column for 84" Platform*† Roadside Column for 72" Platform*† Roadside Column for 56" Platform*† LED Light Harness Cylinder Solenoid Cable Assembly

DH45 XA-58437-01800 XA-58751-10 XA-58132-01600 XB-58027 XA-58096 XB-51373 XA-58379 XA-58750 XA-58526 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59629-01 XA-59000 XB-58073-01 XB-66318 XB-58273 XA-58129 XA-58123 XA-58436 XA-59430-01 XA-59430-03 XA-59430-05 XA-59049-01 XA-58121

QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 2 8 8 1 1 8 2 3 1 2 1 1 1 1 1 1

DH55 XA-58437-01800 XA-58751-15 XA-58132-01600 XB-58027 XA-58096 XB-51373 XA-58379 XA-58750 XA-58526 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59629-02 XA-59000 XB-58073-01 XB-66318 XB-58273 XA-58129 XA-58123 XA-58436 XA-59430-01 XA-59430-03 XA-59430-05 XA-59049-01 XA-58121

QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 4 16 16 1 1 8 2 3 1 2 1 1 1 1 1 1

DH66 XA-58437-01800 XA-58751-15 XA-58132-01600 XB-58027 XA-58096 XB-51373 XA-58379 XA-58750 XA-58526 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59629-02 XA-59000 XB-58073-01 XB-66318 XB-58273 XA-58129 XA-58123 XA-58436 XA-59430-01 XA-59430-03 XA-59430-05 XA-59049-01 XA-58121

QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 4 16 16 1 1 8 2 3 1 2 1 1 1 1 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

19


Curbside Column Assembly - Exploded Views and Parts List

8. DH45, DH55 and DH66 Curbside Column Assembly and Parts List

1 40

43

28 29

21 41 42

4

14 15 16

5 6 8 9

46

24

2

3

7

22

44

25

30 33 34

17 18 19 20

34 27

45

21

46

31 32

10 11 12 13

36 23 23

38

21 39 26

20

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Curbside Column Assembly - Exploded Views and Parts Lists

DH45, DH55 and DH66 Curbside Components ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25A 25B 25C 26 27 28 29 30 31 32 33 34 36 38 39 40 41 42 43 44 45 46

DESCRIPTION Hydraulic Hose, 18.0" Long Pressure Compensated Flow Control Valve Hydraulic Hose, 16.0" Long Solenoid Valve with Coil Lift Cylinder Pin Lift Cylinder Pin Retaining Ring Lift Cylinder Mounting Bracket and Wear Pad Assembly Wear Pad Lift Cylinder Pin Bolt, Plated Washer, Plated Locknut, Plated Roller Assembly Roller, 1/2" Socket Head Cap Screw, Plated Roller, Flat Washer, Plated Runner Assembly, Curbside Runner, Curbside Runner, Hole Plug Lubrication Fitting 1/2" Hydraulic Tube Clamp Hydraulic Tube (low pressure) Tube Hydraulic 90º Hydraulic Tube (high pressure) Curbside Column for 84" Platform*† Curbside Column for 72" Platform*† Curbside Column for 56" Platform*† LED Light Harness Cylinder Solenoid Cable Assembly Hose Guard Top, Galvanized Hose Guard Bolt Top, Plated Hose Guard, Galvanized Open/Close Cylinder Pin, Top Open/Close Cylinder Pin, Button Bolt Hose Guard Bolt, Plated Open/Close Hydraulic Hose Assembly Flow Restrictor, In-line Open/Close Cylinder Fibre Washer Potted Toggle Switch Assembly Open/Close Hose Bundle with Cable Column Up/Down Cable Assembly Rubber Grommet 1/4" Hydraulic Tube, Rod End 1/4" Hydraulic Tube 1/4" Hydraulic Tube Clamp

DH45 XA-58437-01800 XA-58751-10 XA-58132-01600 XB-58027 XA-58096 XB-51373 XA-58379 XA-58750 XA-58526 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59630-05 XA-59857 XB-58073-01 XB-66318 XB-58273 XA-58129 XA-58124 XA-58436 XA-59431-01 XA-59431-03 XA-59431-05 XA-59049-02 XA-58121 XA-58676-02 XF-04-050C8-125P XA-58481-02 XA-58607 XF-07-038C5-200P XF-08-038C5-075P XA-58613-06400 XB-58612-03 XA-58748 XB-58112 XA-58749 XA-58753 XA-58127 TR-SP315-173 XA-58239 XA-58272 XB-58615

QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 2 8 8 1 1 8 2 3 1 2 1 1 1 1 1 1 1 2 1 1 1 3 2 1 1 3 1 1 1 1 1 1 2

DH55 XA-58437-01800 XA-58751-15 XA-58132-01600 XB-58027 XA-58096 XB-51373 XA-58379 XA-58750 XA-58526 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59630-06 XA-59857 XB-58073-01 XB-66318 XB-58273 XA-58129 XA-58124 XA-58436 XA-59431-01 XA-59431-03 XA-59431-05 XA-59049-02 XA-58121 XA-58676-02 XF-04-050C8-125P XA-58481-02 XA-58607 XF-07-038C5-200P XF-08-038C5-075P XA-58613-06400 XB-58612-03 XA-58748 XB-58112 XA-58749 XA-58753 XA-58127 TR-SP315-173 XA-58239 XA-58272 XB-58615

QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 4 16 16 1 1 8 2 3 1 2 1 1 1 1 1 1 1 2 1 1 1 3 2 1 1 3 1 1 1 1 1 1 2

DH66 XA-58437-01800 XA-58751-15 XA-58132-01600 XB-58027 XA-58096 XB-51373 XA-58379 XA-58750 XA-58526 XA-58557 XF-08-038C5-125P XB-1108 XB-338 XA-57940 XF-04-050C8-100P XF-41-050-8P XA-59630-06 XA-59857 XB-58073-01 XB-66318 XB-58273 XA-58129 XA-58124 XA-58436 XA-59431-01 XA-59431-03 XA-59431-05 XA-59049-02 XA-58121 XA-58676-02 XF-04-050C8-125P XA-58481-02 XA-58607 XF-07-038C5-200P XF-08-038C5-075P XA-58613-06400 XB-58612-03 XA-58748 XB-58112 XA-58749 XA-58753 XA-58127 TR-SP315-173 XA-58239 XA-58272 XB-58615

QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 4 16 16 1 1 8 2 3 1 2 1 1 1 1 1 1 1 2 1 1 1 3 2 1 1 3 1 1 1 1 1 1 2

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers. † 102" wide part numbers shown. Contact SAF-HOLLAND for part numbers for 96" wide models.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

21


Pump Box Assemblies and Parts List

9. DH45B Pump Box Assembly

RIGHT SIDE VIEW

18 19

1

14

12

7

13

13

10 8

20

16

9

18

2

17

3

6

8 4

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

15

5

DESCRIPTION Pump Box Assembly* Panel, Pump Box, Top * Pump Box * Pump Box Mount * Power Pack, DH45 GEN II Decal, DH45 Electrical Schematic Decal, DH45A/DH45B Hydraulic Schematic Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 15-1/4" Long Hose Assembly, 1/4" I.D., -6 ORB / -4 JIC, 20" Long Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 26" Long Toggle, SPST Harness, GEN II, BUCHER, Dual Controller (not shown) Battery Cable Assembly, 2 GA., 30" Long Battery Cable Assembly, 2 GA., 10" Long Battery Cable Assembly, 1/0, Red, 22" Long Battery Cable Assembly, 1/0, Red, 10" Long Battery Cable Assembly, 1/0, Red, 14" Long Battery Cable Assembly, 1/0, Red, 36" Long Rubber Hold Down, Strap and Pins Master Disconnect Switch Circuit Breaker, Manual, 150 AMP

PART NUMBER 2112360002470 XA-62953-01 XA-62947-01 XA-62955-01 2046100000010 2112100002400 2112100002420 XA-58466-01525 XA-59296-02000 XA-58466-02600 XB-62921 2026100000070 XA-58119-03000 XA-58119-01000 XA-59895-02200 XA-59895-01000 XA-59895-01400 XA-59895-03600 XA-58330 XB-50130 XB-51055

QTY 1 1 1 2 1 1 1 2 2 1 1 1 1 3 1 2 1 1 2 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

22

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Pump Box Assemblies and Parts List

10. DH55B Pump Box Assembly

RIGHT SIDE VIEW

18 20

19

1

14

12 10

9

13

13

16

8 2

18

17

3

8

6 7

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

4

15

15

5

DESCRIPTION Pump Box Assembly* Panel, Pump Box, Top * Pump Box * Pump Box Mount * Power Pack, DH45 GEN II Decal, DH45 Electrical Schematic Decal, DH45A/DH45B Hydraulic Schematic Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 15-1/4" Long Hose Assembly, 1/4" I.D., -6 ORB / -4 JIC, 20" Long Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 26" Long Toggle, SPST Harness, GEN II, BUCHER, Dual Controller (not shown) Battery Cable Assembly, 2 GA., 30" Long Battery Cable Assembly, 2 GA., 10" Long Battery Cable Assembly, 1/0, Red, 22" Long Battery Cable Assembly, 1/0, Red, 10" Long Battery Cable Assembly, 1/0, Red, 14" Long Battery Cable Assembly, 1/0, Red, 36" Long Rubber Hold Down, Strap and Pins Master Disconnect Switch Circuit Breaker, Manual, 150 Amp

PART NUMBER 2112360002460 XA-62953-01 XA-62947-01 XA-62955-01 2046100000020 2112100002410 2112100002430 XA-58466-01525 XA-59296-02000 XA-58466-02600 XB-62921 2026100000070 XA-58119-03000 XA-58119-01000 XA-59895-02200 XA-59895-01000 XA-59895-01400 XA-59895-03600 XA-58330 XB-50130 XB-51055

QTY 1 1 1 2 1 1 1 1 2 1 1 1 1 3 1 3 1 1 2 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

23


Pump Box Assemblies and Parts List

11. DH55A and DH66A Pump Box Assembly

RIGHT SIDE VIEW

19 1

20

21

16 15

13

8

7

11

10

14

14

17

19

2

18

3

16

8 7

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

4

16

6

5

DESCRIPTION Pump Box Assembly* Panel, Pump Box, Top * Pump Box * Pump Box Mount * Power Pack, DH45 GEN II Decal, DH45 Electrical Schematic Decal, DH45A/DH45B Hydraulic Schematic Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 15-1/4" Long Hose Assembly, 1/4" I.D., -6 ORB / -4 JIC, 20" Long Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 26" Long Master Cylinder Toggle, SPST Harness, GEN II, BUCHER, Dual Controller (not shown) Battery Cable Assembly, 2 GA., 30" Long Battery Cable Assembly, 2 GA., 10" Long Battery Cable Assembly, 1/0, Red, 22" Long Battery Cable Assembly, 1/0, Red, 10" Long Battery Cable Assembly, 1/0, Red, 14" Long Battery Cable Assembly, 1/0, Red, 36" Long Rubber Hold Down, Strap and Pins Master Disconnect Switch Circuit Breaker, Manual, 150 Amp

9

PART NUMBER 2112360002450 XA-62953-01 XA-62947-01 XA-62955-01 2046100000030 2112100002410 2112100002440 XA-58466-01525 XA-59296-02000 XA-58466-02000 XA-58028 XB-62921 2026100000070 XA-58119-03000 XA-58119-01000 XA-59895-02200 XA-59895-01000 XA-59895-01400 XA-59895-03600 XA-58330 XB-50130 XB-51055

QTY 1 1 1 2 1 1 1 2 2 1 1 1 1 1 3 1 3 1 1 2 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

24

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Pump Box Assemblies and Parts List

12. DH45 Pump Box Assembly

RIGHT SIDE VIEW 16 17

15

1

6 6

7

11

8

12

3 2

13 FULL

FILL WHEN GATE IS UP AND OPEN

10

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4

5

DESCRIPTION Pump Box Assembly * Pump Box, Lid * Pump Box * Pump Box Mount * Power Pack, DH, Single Motor Decal, Fluid Spec. Hose Assembly, 1/4" I.D., -6 ORB / -4 JIC, 20" Long Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 20" Long Hose Assembly, 3/8" I.D., -6 ORB/-6 JIC, 15-1/4" Long Harness, Electrical Power Pack (not shown) Battery Cable Assembly, 2 GA., 8" Long Battery Cable Assembly, 1/0, Red 40.00" Long Battery Cable Assembly, 2 GA., 10" Long Battery Cable Assembly, 1/0, Red, 10.00" Long Battery Cable Assembly, 1/0, Red, 14.00" Long Rubber Hold Down, Straps and Pins Master Disconnect Switch Circuit Breaker, Manual, 150 Amp

12

13

14

PART NUMBER AK-59279-07 XA-59278-01 XA-59277-01 XA-59406-03 XA-58829 XA-58562 XA-59296-02000 XA-58466-02000 XA-58466-01525 XA-58834 XA-58119-00800 XA-59895-04000 XA-58119-01000 XA-59895-01000 XA-59895-01400 XA-58330 XB-50130 XB-51055

QTY 1 1 1 2 1 1 2 1 1 1 1 1 2 2 1 2 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

25


Pump Box Assemblies and Parts List

13. DH55 and DH66 Pump Box Assembly

RIGHT SIDE VIEW

19 18 6

7 7 6

9

8

17

12 12

11

15 16 13 2

1 14

17

3

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4

14

5

DESCRIPTION Pump Box Assembly * Pump Box * Pump Box Mount * Power Pack, Dual Motor, DH Decal, DH55/66 Electrical Schematic Deca, DH55/66 Hydraulic Schematic Hose Assembly, 15-1/4" Long Hose Assembly, 20" Long Hose Assembly, 20" Long Master Cylinder Harness, Electrical Power Pack (not shown) Battery Cable Assembly, 2 GA., 30" Long Battery Cable Assembly, 2 GA., 10" Long Battery Cable Assembly, 1/0, Red, 22" Long Battery Cable Assembly, 1/0, Red, 10" Long Battery Cable Assembly, 1/0, Red, 14" Long Battery Cable Assembly, 1/0, Red, 36" Long Rubber Hold Down, Strap and Pins Master Disconnect Switch Circuit Breaker, Manual, 150 Amp

PART NUMBER AK-62781-01 XA-59890-01 XA-59894-01 XA-62673 XB-62936 XB-62937 XA-58466-01525 XA-59296-02000 XA-58466-02000 XA-58028 XA-62770 XA-58119-03000 XA-58119-01000 XA-59895-03600 XA-59895-01000 XA-59895-02200 XA-59895-01400 XA-58330 XB-50130 XB-51055

QTY 1 1 2 1 1 1 2 2 1 1 1 1 3 1 3 1 1 2 1 1

* Black Armor coating shown. Contact SAF-HOLLAND for galvanized part numbers.

26

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Power Pack Assemblies and Parts List

14. DH45B Single Motor Power-Pack

LEFT SIDE VIEW 13

3

9

13

17 18

11

14,16

8, 10, 26 6

14,15 1,2 19, 20, 21, 22, 23, 24

12,14 25

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

7

4

5

DESCRIPTION Power Pack, DH45 GEN II Base Assembly, M359, PBP, STD MTR O-Ring, 0.63" x 0.75" x 0.06" -016 Plug, Resev, Breather Filler Strap, Motor Solenoid Connecting 4 Post Solenoid, Wire and Screw Kit Clamp, Hose, Worm Gear, RSV, M-SER Motor, DC, 12V, 4.5", 1 TRM, NC, THM Resev., Plastic, 9" x 10" x 9", H/MT Plug, SAE O-Ring, 9/16"-18, Hex, SO Small Label, Use ESSO UNIVIS J13 Oil Housing, Valve, 4W/4W Cart, DBL P Cartridge, 3W/2P, #8, 3000PSI Valve, CK, Cart, Size 8, with Screen Coil, 10V DC, Grounded, Single Stud Cartridge, 4W/2-P, #8, 1/2" Stem Cartridge, 2W/2P, NC, Spool, 4000P Wire Assembly, CNTRL, 1/2 WR with Diodes Valve Max VM01 HDM10 T.95-210 Cover, Rear, AP100 309, 0.375" NPT Pin, Dowel, AP,100 Pump, AP 100, 3.5, PBP, No Cover, CW O-Ring, Shaped, UP 100 and UP 110 Shaft, intermediate, AP 100, DC O-Ring, Shaped, Rear Cover, AP 100 Wire Assembly V CNTR, 1/3 WR with Diodes Label, Full Fill When Gate Is Up

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

PART NUMBER 2046100000010 XB-62927-33 XB-62927-02 XB-62927-03 XB-62927-04 XB-62927-51 XB-62927-06 XB-62927-52 XB-62927-13 XB-62927-08 XB-62927-49 XB-62927-54 XB-62927-10 XB-62927-11 XB-57905 XB-62927-09 XB-62927-32 XB-62927-55 XB-62927-29 XB-62927-40 XB-62927-41 XB-62927-47 XB-62927-43 XB-62927-44 XB-62927-45 XB-62927-56 XB-62927-50

QTY 1 1 1 1 1 1 1 1 1 1+2 1 1 2 2 1+4 1 1+1 1 1 1 4 1 1 1 1 1 1

27


Power Pack Assemblies and Parts List

15. DH55B Dual Motor Power-Pack

LEFT SIDE VIEW 12

18 19 20 21 22 23 31 28

9

15

3 25

26 17 24 7 29 15

27 6

9

16

13, 14

13, 14 10, 14 1, 2 5

18 19 20 21 22 23

30 4

ITEM 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16

28

DESCRIPTION Power Pack, DH55 GEN II Base Assembly, M3598, PBP, STD MTR O-Ring, 0.63" x 0.75" x 0.06" -016 Plug, Resev., Breather Filler Strap, Motor Solenoid Connecting 4 Post Solenoid, Wire and Screw Kit Motor, DC, 12V, 4.5", 1 TRM, NC, THM Small Label, Use ESSO UNIVIS J13 Oil Housing, Valve, 4W/4W. Cart, DBL P Cartridge, 4W/2-P, #8, 1/2" Stem Cartridge, 3W/2P, #8, 3000PSI Valve, CK, Cart, Size 8, w/Screen Cartridge, 2W/2P, NC, Spool, 4000P Coil, 10V DC, Grounded, Single Stud Plug, SAE O-Ring, 9/16"-18, Hex, SO Wire Assembly, CNTRL ,1/2 WR w/Diodes

PART NUMBER 2046100000020 XB-62927-33 XB-62927-02 XB-62927-03 XB-62927-04 XB-62927-51 XB-62927-52 XB-62927-49 XB-62927-54 XB-62927-09 XB-62927-10 XB-62927-11 XB-62927-32 XB-57905 XB-62927-08 XB-62927-55

QTY 1 1 2 1 2 2 2 1 1 1 2 2 1+1 1+4 2+2 1

ITEM 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DESCRIPTION Valve, Relief, VM01, Blue Spring Cover, Rear, AP100 309, 0.375 NPT Pin, Dowel, AP, 100 Pump, AP 100, 1.7, PBP, No Cover, CW O-Ring, Shaped, UP 100 and UP 110 Shaft, Intermediate, AP 100, DC O-Ring, Shaped, Rear Cover, AP 100 Resev., 8" x 14" x 6", H/MT, M-300 Gauge, Sight, 3/4" NPT Base Assembly, M3304, PBP, STD MTR Connector, Assembly, Male, 3/8T x 9/16S Tube, Pressure, 180 DEG Label, Fill Full When Gate Is Up Wire Assembly, CNTRL, 1/3 WR w/Diodes Elbow Assembly, 90 Male, CMPR, Steel

PART NUMBER XB-62927-53 XB-62927-40 XB-62927-41 XB-62927-46 XB-62927-43 XB-62927-44 XB-62927-45 XB-62927-14 XB-62927-24 XB-62927-57 XB-62927-38 XB-62927-58 XB-62927-50 XB-62927-56 XB-62927-25

QTY 2 2 8 2 2 2 2 1 1 1 1 1 1 1 1

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Power Pack Assemblies and Parts List

16. DH55A and DH66A Dual Motor Power-Pack

LEFT SIDE VIEW 12

18 19 21 22 23 24 32 29

9

15

3 26 27 17

25 7 15 30 6 28

9

16

13, 14 13, 14 10, 14 1, 2

11, 14

18 19 20 22 23 24

5 31

ITEM 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16

DESCRIPTION Power Pack, DH66 GEN II Base Assembly, M3598, PBP, STD MTR O-Ring, 0.63" x 0.75" x 0.06" -016 Plug, Resev., Breater Filler Strap, Motor Solenoid Connecting 4 Post Solenoid, Wire and Screw Kit Motor, DC, 12V, 4.5", 1 TRM, NC, THM Small Label, Use ESSO UNIVIS J13 Oil Housing, Valve, 4W/4W. Cart, DBL P Cartridge, 4W/2-P, #8, 1/2" Stem Cartridge, 3W/2P, #8, 3000PSI Valve, CK, Cart, Size 8, with Screen Cartridge 2W/2P, NC, Spool, 4000P Coil, 10V DC, Grounded, Single Stud Plug, SAE O-Ring, 9/16"-18, Hex, SO Wire Assembly, CNTRL, 1/2 WR w/ Diodes

4

PART NUMBER QTY 2046100000030 1 XB-62927-33 1 XB-62927-02 2 XB-62927-03 1 XB-62927-04 2 XB-62927-51 2 XB-62927-52 2 XB-62927-49 1 XB-62927-54 1 XB-62927-09 1 XB-62927-10 2 XB-62927-11 2 XB-62927-32 1+1 XB-57905 1+4 XB-62927-08 2+2 XB-62927-55 1

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

ITEM 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

DESCRIPTION Valve Max, VM01 HDM10 T.95-210 Cover, Rear, AP100 309, 0.375 NPT Pin, Dowel, AP,100 Pump, AP100, 2.2, PBP, No Cover, CW Pump, AP100, 1.7, PBP, No Cover, CW O-Ring, Shaped, UP 100 and UP 110 Shaft, Intermediate, AP100, DC O-Ring, Shaped, Rear Cover, AP100 RESV., 8" x 14"x 6", H/MT, M-300 Gauge, Sight, 3/4" NPT Base Assembly, M3304, PBP, STD MTR Connector, Assembly, Male, 3/8T x 9/16S Tube, Pressure, 180 DEG Label, Full Fill When Gate Is Up Wire Assembly, CNTRL, 1/3 WR w/ Diodes Elbow Assembly, 90 Male, CMPR, Steel

PART NUMBER XB-62927-29 XB-62927-40 XB-62927-41 XB-62927-42 XB-62927-46 XB-62927-43 XB-62927-44 XB-62927-45 XB-62927-14 XB-62927-24 XB-62927-57 XB-62927-38 XB-62927-58 XB-62927-50 XB-62927-56 XB-62927-25

QTY 2 2 8 1 1 2 2 2 1 1 1 1 1 1 1 1

29


Power Pack Assemblies and Parts List

17. DH55 and DH66 Dual Motor Power-Pack Built Prior to September 1, 2011

REVERSE OF ITEM 15 14

22 3 20 18 27

8 16 25 26

24 23 17

15 9

7 8

10 12 18

10 11 4

ITEM 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

30

DESCRIPTION Power Pack Base Assembly, M3598, MOD, STD M/M, CV O-Ring, 0.63" x 0.75" x 0.06" -016 Plug, Resev., Breather Filler Strap, Motor Solenoid Connecting 4 Post Solenoid, Wire and Screw Kit Plug, Valve Cavity, SAE #8 Plug, SAE O-Ring, 9/16"-18, Hex, SO Wire Assembly, CNTRL, 1/2 WR with Diodes Coil, 10V DC, Grounded, Single Stud Cartridge, 4W/2-P, #8, 1/2" Stem Cartridge, 2W/2P, NC, Poppet, 4000 Cartridge, 3W/2P, #8, 3000PSI Valve, CK, Cart, Size 8, With Screen Housing, Valve, 4W/4W, Cart, DBL P Resev., 8" x 14" x 6", H/MT, M-300 Motor, DC, 12V, 4.5", 1 TERM Pump Assembly, QM, MLDR, DC, XA-62673 Pump Assembly, QM, MLDR, DC, XA-62673 Tube, Pressure, 180 DEG Base Assembly M304, MOD, STD MTR Gauge, Sight, 3/4" NPT Elbow Assembly, 90 Male, CMPR, Steel Connector Assembly, Male, 3/8T x 3/8P Small Label, Use ESSO UNIVIS J13 Oil Label, Full Fill When Gate Is Up

5

10 12

1 2

10 13

PART NUMBER XA-62673 XB-62927-01 XB-62927-02 XB-62927-03 XB-62927-04 XB-62927-51 XB-62927-07 XB-62927-08 XA-58290 XB-57905 XB-62927-09 XA-59034 XB-62927-10 XB-62927-11 XB-62927-12 XB-62927-14 XB-62927-17 XB-62927-20 XB-62927-21 XB-62927-22 XB-62927-23 XB-62927-24 XB-62927-25 XB-62927-26 XB-62927-49 XB-62927-50

QTY 1 1 2 1 2 2 1 2 1 5 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Power Pack Assemblies and Parts Lists

18. DH55 and DH66 Dual Motor Power-Pack Built After September 1, 2011 24 25 27 28 29 30

REVERSE OF ITEM 20

15

21

12 2

23 22 17

6 13 31 32 20

16 14 5 6

8 10

7

8 9 3

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

4

DESCRIPTION Power Pack O-Ring, 0.63" x 0.75" x 0.06" -016 Plug, Resev., Breather Filler Strap, Motor Solenoid Connecting 4 Post Solenoid, Wire and Screw Kit Plug, Valve Cavity, SAE #8 Plug, SAE O-Ring, 9/16"-18, Hex, SO Wire Assembly, CNTRL, 1/2 WR with Diodes Coil, 10V DC, Grounded, Single Stud Cartridge, 4W/2-P, #8, 1/2" Stem Cartridge, 2W/2P, NC, Poppet, 4000 Cartridge, 3W/2P, #8, 3000 PSI Valve, CK, Cart Size 8, with Screen Resev., 8" x 14" x 6", H/MT, M-300 Motor, DC, 12V, 4.5", 1 Term, Long Gauge, Sight, 3/4" NPT Elbow Assembly, 90 Male, CMPR, Steel Valve Max, VM01 HDM10 T.95-210 Cartridge, 2W/2P, NC, Spool, 4000P Base Assembly, M359, PBP, STD MTR Housing, Valve 4W/4W, Cart DBL P Tube, Pressure, 180 DEG Connector, Assembly, Male, 3/8T x 9/16S Base Assembly, M3304, PBP, STD MTR Cover, Rear, AP100 309, 0.375" NPT Pin, Dowel, AP,100 Pump, AP100, 2.2 PBP, No Cover, CW O-Ring, Shaped, UP 100 and UP 110 Shaft, Intermediate, AP100, DC O-Ring, Shaped, Rear Cover AP100 Pump, AP100, 1.7, PBP, No Cover, CW Small Lable, Use ESSO UNIVIS J13 Oil Label, Full Fill When Gate Is Up

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

1 19

8 11

24, 25, 8 26, 27 18 28, 29

PART NUMBER XA-62673 XB-62927-02 XB-62927-03 XB-62927-04 XB-62927-51 XB-62927-07 XB-62927-08 XA-58290 XB-57905 XB-62927-09 XA-59034 XB-62927-10 XB-62927-11 XB-62927-14 XB-62927-16 XB-62967-24 XB-62967-25 XB-62967-29 XB-62967-32 XB-62967-33 XB-62967-36 XB-62967-37 XB-62967-38 XB-62967-39 XB-62967-40 XB-62967-41 XB-62967-42 XB-62967-43 XB-62967-44 XB-62967-45 XB-62967-46 XB-62927-49 XB-62927-50

QTY 1 2 1 2 2 1 2 1 5 1 1 2 2 1 2 1 1 2 1 1 1 1 1 1 2 8 1 2 2 2 1 1 1

31


Power Pack Assemblies and Parts List

19. DH55 and DH66 Haldex Dual Motor Power-Pack Replacement

REVERSE OF ITEM 21 12

6 16 17

2

21

5 6

15

10

1 20

13

14

8 9

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

32

3

4

1 15 19

8 7 11

8 18

DESCRIPTION Power Pack O-Ring, 0.63" X 0.75" X 0.06" -016 Plug, Resev., Breather Filler Strap, Motor Solenoid Connecting 4 Post Solenoid, Wire and Screw Kit Plug, Valve Cavity, SAE #8 Plug, SAE O-Ring, 9/16"-18, Hex, SO Wire Assembly, CNTRL, 1/2WR with Diodes Coil, 10V DC, Grounded, Single Stud Cartridge, 4W/2-P, #8, 1/2" Stem Cartridge, 2W/2P, NC, Poppet, 4000 Cartridge 3W/2P, #8, 3000PSI Valve, CK, Cart, Size 8, with Screen Motor, DC, 12V, 4.5", 1 Term, Long Gauge, Sight, 3/4" NPT Valve Max, VM01 HDM10 T.95-210 Resev. 8"x 8" x 9", H/MT, M-300, 1 3/8 CL Tube, Press Transfer, In-Line Cartridge, 2W/2P, NC, Spool, 4000P Base Assembly, M3598, PBP, STD MTR Base Assembly, M3504, AP100, STD, MTR Housing, Valve, 4W/4W, Cart, DBL P Cover, Rear, AP 100 309, 0.375" NPT Pin, Dowel, AP 100 Pump, AP 100, 2.2 PBP, No Cover, CW O-Ring, Shaped, UP 100 and UP 110 Shaft, Intermediate, AP 100, DC O-Ring, Shaped, Rear Cover, AP 100 Pump, AP 100, 1.7, PBP, No Cover, CW

22 23 25 26 27 28

22 23 24 25 26 27

PART NUMBER XA-62961 XB-62927-02 XB-62927-03 XB-62927-04 XB-62927-51 XB-62927-07 XB-62927-08 XA-58290 XB-57905 XB-62927-09 XA-59034 XB-62927-10 XB-62927-11 XB-62927-16 XB-62967-24 XB-62967-29 XB-62967-30 XB-62967-31 XB-62967-32 XB-62967-34 XB-62967-35 XB-62967-36 XB-62967-40 XB-62967-41 XB-62967-42 XB-62967-43 XB-62967-44 XB-62967-45 XB-62967-46

QTY 1 2 1 2 2 1 2 1 5 1 1 2 2 2 1 2 1 1 1 1 1 1 2 8 1 2 2 2 1

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Power Pack Assemblies and Parts List

20. DH45 Single Motor Power-Pack

15

14 16

3 13 11 12 10

8

7 3 4 1

17

6 5 2

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

18

3 4

3 4

DESCRIPTION Power Pack HD Motor Pilot Check Valve Coil, Series 08, Single Stud Valve Cartridge, Series 08, 2P 3-Way Start Switch (Solenoid) O-Ring Reservoir Lower Manifold Assembly Valve Body O-Ring Kit Valve Cartridge, Poppet 2-Way Upper Manifold Assembly Coil, Series 10, Single Stud Valve Cartridge, Series 10, 2P 4-Way Valve Cartridge, Series 08, 2P 2-Way Hydraulic Fluid Tube Breather Cap Reservoir Tank Sight Glass Kit Check Valve

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

PART NUMBER XA-58829 XB-59075-01 XB-59075-04 XB-59075-02 XB-59075-03 XB-57636 XB-59075-18 XB-59075-10 XB-59075-19 XB-59034 XB-59075-09 XB-59075-06 XB-59075-07 XB-59075-05 XB-59075-13 XB-57901 XB-59223 XB-59075-12 XB-59075-21

QTY 1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

33


Electrical Wiring Assembly and Parts List

21. Electrical Wiring Assembly and Parts List

2 1 3 4

1

6

5

ITEM

DESCRIPTION

1 2 3 4 5 6

Column Cylinder Cable Column Switch Cable 5-Pt. Rear Harness Pump-Box Cable Control Station DH Back-Up, 3 Button Control Switch

34

TRUCK INSTALL KIT XA-58121 XA-58127 XA-58476 XA-58049-07200 XA-59652 2026200000050

QTY

SEMI-TRAILER INSTALL KIT

QTY

2 1 1 1 1 1

XA-58121 XA-58127 XA-58476 XA-58049-28800 XA-59652 2026200000050

2 1 1 1 1 1

PUP-TRAILER INSTALL KIT XA-58121 XA-58127 XA-58476 XA-58049-16800 XA-59652 2026200000050

QTY 2 1 1 1 1 1

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Hydraulic Hose Routing

22. Master Slave Hydraulic Hose Routing

CURBSIDE COLUMN

1

2

5

ROADSIDE COLUMN 3

4

DESCRIPTION Truck Install Kit Semi-Trailer Install Kit Pup-Trailer Install Kit 35' Trailer Install Kit

ITEM 1

ITEM 2

ITEM 3

ITEM 4

ITEM 5

XA-51610-40 XA-58613-28800 XA-58613-16800 XA-58613-21600

XA-51610-40 XA-58613-28800 XA-58613-16800 XA-58613-21600

XA-58120-16800 XA-58120-39600 XA-58120-27600 XA-58120-31200

XA-58120-06000 XA-58120-30000 XA-58120-18000 XA-58120-27600

XA-58130-13200 XA-58130-13200 XA-58130-13200 XA-58130-13200

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

35


Hydraulic Hose Routing

23. Flow Dividing Hydraulic Hose Routing CURBSIDE COLUMN

1 5

2

ROADSIDE COLUMN 3.2 6

3.1

4

DESCRIPTION Truck Install Kit Semi-Trailer Install Kit Pup-Trailer Install Kit 35' Trailer Install Kit

36

ITEM 1 XA-51610-40 XA-58613-28800 XA-58613-16800 XA-58613-21600

ITEM 2 XA-51610-40 XA-58613-28800 XA-58613-16800 XA-58613-21600

ITEM 3.1 XA-58120-06000 XA-58120-39600 XA-58120-27600 XA-58120-31200

ITEM 3.2 XA-58120-16800 XA-58120-39600 XA-58120-27600 XA-58120-27600

ITEM 4 XA-58120-06000 XA-58120-30000 XA-58120-18000 XA-58120-27600

ITEM 5 XA-58130-13200 XA-58130-13200 XA-58130-13200 XA-58130-13200

ITEM 6 XB-58126 XB-58126 XB-58126 XB-58126

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Hydraulic Hose Routing

24. DH45 Hydraulic Hose Routing

CURBSIDE COLUMN

4

6

3

ROADSIDE COLUMN

5

7

1

2

DESCRIPTION

ITEM 1 ITEM 2 ITEM 3 CS COLUMN CS COLUMN RS COLUMN LOW PRESSURE HIGH PRESSURE HIGH PRESSURE HYD HOSE HYD HOSE HYD HOSE

ITEM 4 CS COLUMN OPEN HYD HOSE

ITEM 5 CS COLUMN CLOSE HYD HOSE

ITEM 6 ITEM 7 LOW PRESSURE CS COLUMN CROSSOVER LOW PRESSURE HYD HOSE HYD TEE

Truck Install Kit XA-58120-06000 XA-58120-06000 XA-58120-16800 XA-58610-40 XA-58610-40 XA-58130-13200 XB-58126 Semi-Trailer Install Kit XA-58120-30000 XA-58120-30000 XA-58120-39600 XA-58613-28800 XA-58613-28800 XA-58130-13200 XB-58126 Pup-Trailer Install Kit XA-58120-18000 XA-58120-18000 XA-58120-27600 XA-58613-16800 XA-58613-16800 XA-58130-13200 XB-58126

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

37


Hydraulic Hose Routing

25. DH55 and DH66 Hydraulic Hose Routing

CURBSIDE COLUMN

6

3

ROADSIDE COLUMN 2

7

4

5

1

DESCRIPTION Truck Install Kit Semi-Trailer Install Kit Pup-Trailer Install Kit 35' Trailer Install Kit

38

ITEM 1 ITEM 2 ITEM 3 CS COLUMN CS COLUMN RS COLUMN LOW PRESSURE HIGH PRESSURE HIGH PRESSURE HYD HOSE HYD HOSE HYD HOSE XA-58120-06000 XA-58120-30000 XA-58120-18000 XA-58120-27600

XA-58120-06000 XA-58120-30000 XA-58120-18000 XA-58120-27600

XA-58120-16800 XA-58120-39600 XA-58120-27600 XA-58120-30000

ITEM 4 CS COLUMN OPEN HYD HOSE

ITEM 5 CS COLUMN CLOSE HYD HOSE

XA-51610-40 XA-58613-28800 XA-58613-16800 XA-58613-21600

XA-51610-40 XA-58613-28800 XA-58613-16800 XA-58613-21600

ITEM 6 ITEM 7 LOW PRESSURE CS COLUMN CROSSOVER LOW PRESSURE HYD HOSE HYD TEE XA-58130-13200 XA-58130-13200 XA-58130-13200 XA-58130-13200

XB-58126 XB-58126 XB-58126 XB-58126

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.


Accessory Kits

26. Accessory Kits

Single and Dual Pole Trailer Nose-box Kit

Truck Install Kit

DESCRIPTION Semi-trailer, Trailer Nose-box for both single and dual pole connectors

KIT PART NUMBER AK-59502-01

Trail Charger Kit

DESCRIPTION Power Cable from Truck Battery Box to Liftgate Pump Box

KIT PART NUMBER AK-58438-01

Single Pole Trailer Install Kits

DESCRIPTION Semi-trailer, Power Cable from Trailer Nose-box to Liftgate Pump-box Pup-trailer, Power Cable from Trailer Nose-box to Liftgate Pump-box Tri-axle Trailer, Power Cable from Trailer Nose-box to Liftgate Pump-box

KIT PART NUMBER AK-58116-02 AK-58116-08 AK-58116-13

NOTE: Includes single pole attachment; does not include trailer nose-box.

Dual Pole Trailer Install Kits

DESCRIPTION Auxiliary charging system, includes all wiring and mounting hardware

KIT PART NUMBER AK-59344

Remote Control Kit DESCRIPTION Remote Control Kit, Truck Remote Control Kit, Trailer

KIT PART NUMBER AK-59489-01 AK-59489-02

DESCRIPTION KIT PART NUMBER Semi-trailer, Power Cable from Trailer Nose-box AK-58116-03 to Liftgate Pump-box Pup-trailer, Power Cable from Trailer Nose-box AK-58116-09 to Liftgate Pump-box Tri-axle Trailer, Power Cable from Trailer Nose-box AK-58116-14 to Liftgate Pump-box

NOTE: Includes single pole attachment; does not include trailer nose-box.

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

39


From fifth wheel rebuild kits to suspension bushing repair kits, SAF-HOLLAND Original Parts are the same quality components used in the original component assembly. SAF-HOLLAND Original Parts are tested and designed to provide maximum performance and durability. Will-fits, look-alikes or, worse yet, counterfeit parts will only limit the performance potential and could possibly void SAF-HOLLAND’s warranty. Always be sure to spec SAF-HOLLAND Original Parts when servicing your

SAF-HOLLAND USA

·

888.396.6501

·

Fax 800.356.3929

www.safholland.us

· ·

SAF-HOLLAND CANADA WESTERN CANADA

519.537.3494 604.574.7491

· ·

Fax 800.565.7753 Fax 604.574.0244

www.safholland.ca

SAF-HOLLAND MEXICO www.safholland.com.mx

info@safholland.com

SAF-HOLLAND USA, INC. 1950 Industrial Blvd., Muskegon, MI 49443 www.safholland.com

·

+(52) 55.5362.8743

·

Fax +(52) 55.5362.8743

XL-TG10137PM-en-US Rev D · 2012-06-29 · Amendments and errors reserved. © SAF-HOLLAND, Inc.

SAF-HOLLAND product.


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.