Tommy Gate Flatbed, Stake & Van - G2 Series Liftgate Parts Manual

Page 1

1650 SERIES G2 PARTS DRAWING FOR MODELS 65, 73, 81, 87, 92

50L

10

32

15

41 9

40 21

14

18 17 42

36

44

34

38 20 31 30

45

15

4

25 55

33

39

37 13 23

6

22 43

81

9 5

43

12

50R

22

7

19

2 51

43

61

3 43

12 6

5 23

54 2

1

11

51 56


1650LD G2 PARTS DRAWING FOR MODELS 73LD, 81LD, 87LD, 92LD

76 75 77 78

79

80

73 76

74 50L 80

71

72

74 70

73

50R

1

72


1650 G2 SERIES PARTS LIST Draw. Ref. 1

2

3

4 5 6 7

9 10

11

12 13

Part No. 010280 010281 010282 010283 002585 002590 002591 002599 010452 002523 002524 002525 002526 010453 002527 002528 002529 002530 010454 014612 013929 002531 002532 002533 002534 013627 014219 010455 013649 013650 013651 013632 010284 002535 002536 002537 002538 010456 010457 010458 010459 001111 002539 002540 013633 010285 002541 002542 002543 002544 002180 013662 010286 002549 002551 002553 002555 010288 008085 008028 008116 008117 008029 008118 008032 008119 008033 002181 000992

Description (65) G2 35" Treadplate Replacement Platform (65) G2 41" Treadplate Replacement Platform (65) G2 37" Extruded Aluminum Replacement Platform (65) G2 41" Extruded Aluminum Replacement Platform (73) G2 35" Treadplate Replacement Platform (73) G2 41" Treadplate Replacement Platform (73) G2 37" Extruded Aluminum Replacement Platform (73) G2 41" Extruded Aluminum Replacement Platform (73) G2 Lift and Dump Replacement Platform (81) G2 35" Treadplate Replacement Platform (81) G2 41" Treadplate Replacement Platform (81) G2 37" Extruded Aluminum Replacement Platform (81) G2 41" Extruded Aluminum Replacement Platform (81) G2 Lift and Dump Replacement Platform (87) G2 35" Treadplate Replacement Platform (87) G2 41" Treadplate Replacement Platform (87) G2 37" Extruded Aluminum Replacement Platform (87) G2 41" Extruded Aluminum Replacement Platform (87) G2 Lift and Dump Replacement Platform (87) G2 33+6" Tommy Traction Replacement Platform (87) G2 33+6" Bargrate Replacement Platform (92) G2 35" Treadplate Replacement Platform (92) G2 41" Treadplate Replacement Platform (92) G2 37" Extruded Aluminum Replacement Platform (92) G2 41" Extruded Aluminum Replacement Platform (92) G2 33+6" Bargrate Replacement Platform (92) G2 33+6" Tommy Traction Replacement Platform (92) G2 Lift and Dump Replacement Platform 35+6TP, 33+6TT, & 33+6BG Platform Replacement Chain 37+6EA & 41+6EA Replacement Platform Chain 41+6TP Replacement Platform Chain 60-50 G2 Replacement Sub Assembly 65-50 G2 Replacement Sub Assembly 73-50 G2 Replacement Sub Assembly 81-50 G2 Replacement Sub Assembly 87-50 G2 Replacement Sub Assembly 92-50 G2 Replacement Sub Assembly 73LD G2 Replacement Sub Assembly 81LD G2 Replacement Sub Assembly 87LD G2 Replacement Sub Assembly 92LD G2 Replacement Sub Assembly License Plate Mount Kit G2 (50) Replacement Lower Arm w/Pins & Bushings G2 (50) Replacement Clevis Cylinder Assembly 60-50 G2 Replacement Upper Arm Assembly 65-50 G2 Replacement Upper Arm Assembly 73-50 G2 Replacement Upper Arm Assembly 81-50 G2 Replacement Upper Arm Assembly 87-50 G2 Replacement Upper Arm Assembly 92-50 G2 Replacement Upper Arm Assembly 7/8" Replacement G2 Upright Back Cylinder Pin Replacement Box Cover (60G2) Replacement Box Cover (65G2) Replacement Box Cover (73G2) Replacement Box Cover (81G2) Replacement Box Cover (87G2) Replacement Box Cover (92G2) Torsion Spring Kit (65) Steel Platform EA Torsion Spring Kit (65) Torsion Spring Kit (73) Steel Platform EA Torsion Spring Kit (73) SQ. Torsion Spring Kit (81) EA Torsion Spring Kit (81) SQ. Torsion Spring Kit (87) EA Torsion Spring Kit (87) SQ. Torsion Spring Kit (92) EA Torsion Spring Kit (92) 3/4" Replacement G2 Upright Back Arm Pin & Bushing Replacement Copper Lug

Qty Required 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 6

3/24/2016


1650 G2 SERIES PARTS LIST Draw. Ref. 14 15 17 18 19 20 21 22 23 25 30 31 32 33

34 37 38 39 40 41 42 43 44 45 47 50L 50R 51 55 56 61 70

71

72 73 74 75 76 77 78 79

80 81

Part No. 000998 002015 000967 013265 002558 002559 000989 001138 000972 002560 002561 000973 000974 002578 002579 002580 002581 000978 004708 004355 000987 000979 010199 000958 002183 009645 013360 N/A 002583 010460 002584 010461 002020 001010 000966 004712 010462 010463 010464 010465 009534 009541 009542 009543 011701 009492 009494 000913 009491 009504 009493 009514 009517 009518 009519 010466 006516 006596

Description Replacement 150 Amp Manual Reset Circuit Breaker Replacement G2 Upright Cap Replacement Raise Solenoid-3 Post Replacement 1350 G2 Pump & Motor Unit (2300psi) Replacement 1650 G2 Pump & Motor Unit (2500psi) Replacement G2 Cylinder (50) Replacement Vent Plug G2 Cylinder Repair Kit Replacement Split Plastic Grommet Kit Replacement G2 Sub Assembly Belting (50) Replacement G2 Cylinder Shaft Complete (50) Replacement Monarch Lee Check Valve Replacement G2 T-Fitting (Pump & Motor) Replacement 1/4"X26-1/4" Hydraulic Hose-Left (G2) Replacement 1/4"x66-3/4" Hydraulic Hose-Right (65-73G2) Replacement 1/4"x80-3/4" Hydraulic Hose-Right (81-87G2) Replacement 1/4"x85-3/4" Hydraulic Hose-Right (92G2) Replacement 1/4"x1/4"x90 Degree Steel Cylinder Elbow Replacement 4 Ga. 2 Wire Electric Cable w/Lugs-33 ft. Replacement 3qt. Monarch Plastic Tank (G2) ** Replacement Fixed Control Replacement Vent Plug - Cylinder (Rail & G2) Replacement License Plate Light & Bracket (H1) Replacement 12 Volt Motor-Only (Monarch)** 3/4" Replacement G2 Upright Front Arm Pin Release Solenoid External Assembly w/Connector Replacement Flow Control W/ O-ring (G2) (With Adaptor) Replacement Pump (only) w/3qt. Tank 1650 G2 (2500psi) (Discontinued - See Drawing Ref 18) G2 (50) Replacement Latch Kit-Left G2 (LD) Replacement Latch Kit-Left G2 (50) Replacement Latch Kit-Right G2 (LD) Replacement Latch Kit-Right Replacement Platform Latch Pin Assembly (G2) G2 Replacement Drop Away Pin Assembly Replacement Padlock w/Keys EA Replacement Platform Chain Pin(1.079") G2 Replacement Outer Platform Assembly (73LD) G2 Replacement Outer Platform Assembly (81LD) G2 Replacement Outer Platform Assembly (87LD) G2 Replacement Outer Platform Assembly (92LD) Replacement Platform Insert (73LD) Replacement Platform Insert (81LD) Replacement Platform Insert (87LD) Replacement Platform Insert (92LD) Replacement Latch Pin & Lanyard (G2) Replacement LD Insert Pivot Pin Assembly Replacement LD Access Cover Replacement 1/2"Dia.x1" Cotterless Hitch Pin Replacement LD Insert Latch Pin Assembly Replacement Short Insert Link Assembly (LND) Replacement LD Insert Handle Assembly Replacement Long Insert Link Assembly (73LND) Replacement Long Insert Link Assembly (81LND) Replacement Long Insert Link Assembly (87LND) Replacement Long Insert Link Assembly (92LND) Replacement G2 LD Sub Assembly Seal Belting Kit Replacement Cloth Chain Cover 29" Replacement Cloth Chain Cover 38"

Qty Required 1 2 1 1 1 2 1 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 1 1 4 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 1 2 2 2

**Please provide the liftgate Model and Serial numbers when ordering repair parts. Note: The above prices are for standard equipment only. Call the factory for pricing of optional equipment or special

3/24/2016


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