Tommy Gate Flatbed, Stake & Van - Railgate Series Bi-Fold Liftgate Parts Manual

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2500 AND 3000 RAILGATE SERIES REPAIR PARTS DRAWING FOR MODELS 89 & 95 (WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL)

13

49

11 10

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8 43 52

17 42 28 6 44

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2500 AND 3000 RAILGATE SERIES STEEL PLATFORM WITH RETENTION RAMP REPAIR PARTS DRAWING FOR MODELS 89 & 95 (WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL)

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54 36 59 80 51

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85 86 84

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2500 AND 3000 RAILGATE SERIES PARTS LIST Draw. Ref. 1

2

3 4 5 6 7 8 9 10 11 12 13 15 17 18 19 20 21 22

Part No. 014890 014891 014892 014893 014693 014888 014889 000931 001111 011772 011770 000930 011773 011774 000928 000926 010199 014856 014857 014895 014894 000967 006596 014694 000987 011780 011781 000989 011782 011783

23 24 25 26 27 28 30 31 32 33 34 35

004355 000958 011803 000992 014699 011790 000973 014695 012966 011787 011788 011789

Description (89BF) 60+13 Replacement Steel Platform (95BF) 60+13 Replacement Steel Platform (89BF) 70+13 Replacement Steel Platform (95BF) 70+13 Replacement Steel Platform BiFold Rail Replacement Platform Chain (20 Links) Rail Replacement Platform Chain (25 Link) 60" BF Rail Replacement Platform Chain (28 Link) 70" BF Replacement Rail Latch Spring License Plate Mount Kit Replacement Slider Wheel Set Replacement Slider Replacement Rail Safety Switch Replacement 3.00 OD Pulley, Pin & Keeper Replacement Idler Pulley, Pin & Keeper Replacement Red Light w/Grommet Replacement Clear Light w/Grommet Replacement License Plate Light & Bracket (H1) Replacement Steel Box Cover w/Lights (89) BF Replacement Steel Box Cover w/Lights (95) BF Replacement Steel Mainframe Latch Plate (BF) Right Replacement Steel Mainframe Latch Plate (BF) Left Replacement Raise Solenoid-3 Post Replacement Cloth Chain Cover 38" Replacement Cloth Chain Cover 29" Replacement Fixed Control Replacement Pump & Motor (3600psi) 3qt.** 2500# Railgate Replacement Pump & Motor (3800psi) 3qt.** 3000# Railgate Replacement Vent Plug Replacement Pump (only) w/3qt. Tank (3600psi) 2500# Railgate (Discontinued - See Drawing Ref 20) Replacement Pump (only) w/3qt. Tank (3800psi) 3000# Railgate (Discontinued - See Drawing Ref 20) Replacement Plastic Tank (3qt.)** Replacement 12 Volt Motor-Only** Replacement 2 Ga. 2 Wire Electric Cable w/Lugs-33 ft. Replacement Copper Lug Replacement Cylinder (BF) Railgate Replacement Rail Cylinder Pin & Keeper Replacement Check Valve Replacement Cylinder "Lower" Solenoid Assembly Replacement 9/16" x 7/16" Flow Control Cylinder Shaft w/Pulleys Assembly (Rail) Includes: Cylinder Repair Kit 2"x35" Replacement Cylinder Barrel (25-30 Rail) Includes: Cylinder Repair Kit Replacement Cylinder Clamp (Rail)

Qty Required 1 1 1 1 2 2 2 1 1 2 2 2 5 2 4 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1

12/14/2017


2500 AND 3000 RAILGATE SERIES PARTS LIST Draw. Ref. 36 37 38 39 40 41 42 43

Part No. 011805 011775 011776 012609 012611 011795 011794 011796 011797 011798 011799 011800 011804 011801 011802 006434 006436 011771 014669 008138 008067 008068 014896 008171 008172 008173 009645 011785 000966 014670 014953 014683 014684 014671 014705 014672 014706 014707 014708 014668 000870 011844 001122 015179

Description

Qty Required 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1

Replacement Self-Close Handle Grip Replacement 3.50 OD Pulley, Pin & Keeper Replacement 4.72 OD Pulley, Pin & Keeper Recplacement 1/4"X20" Hydraulic Hose Replacement 90 Degree Elbow 9/16 x 7/16 Replacement Leaf Chain 265 Pitch - Passenger's Side Replacement Leaf Chain Attachment Fitting Replacement Leaf Chain 285 Pitch - Driver's Side (85) Replacement Leaf Chain 291 Pitch - Driver's Side (89) Replacement Leaf Chain 301 Pitch - Driver's Side (95) 44 Leaf Chain Adjustment Screw, Clevis & Pin 46 Replacement Rail Chain Cover 47 Replacement 200 Amp Manual Reset Circuit Breaker 48 Replacement Steel Upper Pulley Assembly Left 49 Replacement Steel Upper Pulley Assembly Right 51 92" Replacement Hinge Tube (89) 98" Replacement Hinge Tube (95) 52 Replacement Slider Wheel 54 Replacement Self-Close Arm w/Hardware (BF) 55 Replacement Self-Close 2" Roller Kit 56 Repair Self-Close Arm Bushing Kit-Steel Platform Repair Self-Close Arm Bushing Kit-Aluminum Platform 59 Replacement Spring Self Close Arm Spring Rail (BF) 65 (85) Replacement Safety Trip Bar-77-1/2" (89) Replacement Safety Trip Bar-81-1/2" (95) Replacement Safety Trip Bar-87-1/2" 66 Release Solenoid External Assembly w/Connector 67 2" Cylinder Repair Kit (25-30 Rail) 70 Padlock w/Keys 77 Replacement Dock/Storage Latch Kit (BF) 78 Replacement Dock/Storage Latch Rest Kit 79 Replacement Folding Arm (BF) Right Replacement Folding Arm (BF) Left 80 Replacement Folding Arm Rubber Belting (BF) 81 Replacement Latch Pin Kit 82 Replacement Folding Pivot Pin and Keeper (BF) 83 Replacement Retention Ramp Kit (BF) 89 Replacement Retention Ramp Kit (BF) 95 84 Replacement Retention Ramp Pivot Kit (BF) 85 Replacement Retention Ramp Latch Kit (BF) 86 Replacement Pair of Retention Ramp Rubber Bumper 87 Replacement Handle Strap Retention Ramp (BF) Large Lid Guards - Set of 4 88 Replacement CTC Mounting Bracket and Shield **Please provide the liftgate Model and Serial numbers when ordering repair parts. Note: The above prices are for standard equipment only. Call the factory for pricing of optional equipment or special

12/14/2017


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