Tommy Gate Pickup & Service Body - G2 Series Liftgate Parts Manual

Page 1

1342, 1542 AND 1642 SERIES G2 PARTS DRAWING FOR MODELS 54, 60, 65

50L

10

32

15

41 9

40 21

14

18 17 42

36

44

34

38 20 31 30

45

15

4

25 55

33

39

37 13 23

6

22 43

81

9 5

12

43

50R

22

7

19

2 51 62

43

61

3 43

12 6

5 23

54 2

1

11

51 56


1342, 1542 & 1642 G2 SERIES PARTS LIST Draw. Part Ref. No. 1 004833 004834 004835 001631 004820 004866 004867 004868 001632 004799 004869 004871 001633 004798 2 003883 006473 013650 3 011302 011303 011304 4 001111 5 011305 6 011306 7 011307 011308 011309 9 002180 10 004837 004949 010286 11 001220 008025 008083 008026 008084 008027 008085 12 002181 13 000992 14 000998 15 002015 17 000967 18 011310 011311 011312 014347 19 000971 20 000989 21 001138 22 000972 23 002143 25 001211 30 000973 31 32 33

000974 000975 000976 000977

Description 54 G2 27" Treadplate Replacement Platform 54 G2 38" Treadplate Replacement Platform 54 G2 42" Treadplate Replacement Platform 54 38" EA Replacement Platform 54 48" EA Replacement Platform 60 G2 27" Treadplate Replacement Platform 60 G2 38" Treadplate Replacement Platform 60 G2 42" Treadplate Replacement Platform 60 38" EA Replacement Platform 60 48" EA Replacement Platform 65 G2 27" Treadplate Replacement Platform 65 G2 42" Treadplate Replacement Platform 64/65 38" EA Replacement Platform 64/65 48" EA Replacement Platform Replacement G2 Treadplate Platform Chain Replacement 27" EA & 38" EA Platform Chain Replacement 48" EA Platform Chain 54-42 G2 Replacement Sub Assembly 60-42 G2 Replacement Sub Assembly 65-42 G2 Replacement Sub Assembly License Plate Mount Kit G2 Replacement Lower Arm w/Pins & Bushings (42) G2 Replacement Clevis Cylinder Assembly (42) 54-42 G2 Replacement Upper Arm Assembly 60-42 G2 Replacement Upper Arm Assembly 65-42 G2 Replacement Upper Arm Assembly 7/8" Replacement G2 Upright Back Cylinder Pin Replacement Box Cover (54 G2) Replacement Box Cover (60 G2) Replacement Box Cover (65 G2) 27" TP Hinge Tube Spring Holders (no spring) Torsion Spring Kit (54) Torsion Spring Kit (54) Deep Platform Torsion Spring Kit (60) Torsion Spring Kit (60) Deep Platform Torsion Spring Kit (65) Torsion Spring Kit (65) Deep Platform 3/4" Replacement G2 Upright Back Arm Pin & Bushing Replacement Copper Lug Replacement 150 Amp Manual Reset Circuit Breaker Replacement G2 Upright Cap Replacement Raise Solenoid-3 Post Replacement 1342 G2 Pump & Motor Unit (2300psi) Replacement 1542 G2 Pump & Motor Unit (2600psi) Replacement 1642 G2 Pump & Motor Unit (2750psi) Replacement 1342 G2 Pump & Motor Unit (2300psi) 24V Replacement G2 Cylinder Replacement Vent Plug G2 Cylinder Repair Kit (after serial # 470166M) Replacement Split Plastic Grommet Kit Replacement G2 Sub Assembly Belting Replacement G2 Cylinder Shaft Complete (40/42) (after serial # 470166M) Replacement Monarch Lee Check Valve (after serial # M-335705 1000# & 1300#) (after serial # M16-26635 1600#) Replacement G2 T-Fitting (Pump & Motor) Replacement 1/4"X21" Hydraulic Hose-Left (G2) Replacement 1/4"x52" Hydraulic Hose-Right (54 & 60 G2) Replacement 1/4"x56.63" Hydraulic Hose-Right (65 G2)

Qty Required 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 6 1 2 1 1 1 1 1 2 1 2 2 2 2 1 1 1 1 1

12/14/2017


1342, 1542 & 1642 G2 SERIES PARTS LIST Draw. Ref. 34 36 37 38 39 40 41 42 43 44 45 47

Part No. 000978 003249 004570 000957 000987 000979 010199 000958 002183 009645 013360 N/A N/A N/A

50 51 54

55 56 61 62 81

002017 014268 002020 000960 000961 001881 000962 000963 001882 001883 001010 000966 004712 004717 006514 006516

Description Replacement 1/4"x1/4"x90 Degree Steel Cylinder Elbow Replacement Cylinder Barrel (after serial # 470166M) Replacement 4 Ga. 2 Wire Electric Cable w/Lugs-26 ft. Replacement 1.5qt. Monarch Plastic Tank (G2) ** Replacement Fixed Control Replacement Vent Plug - Cylinder (Rail & G2) Replacement License Plate Light & Bracket (H1) Replacement 12 Volt Motor-Only (Monarch)** 3/4" Replacement G2 Upright Front Arm Pin Release Solenoid External Assembly w/Connector Replacement Flow Control W/ O-ring (G2) (With Adaptor) Replacement Pump (only) w/1.5qt. Tank 1342 G2 (2300psi) (Discontinued - See Drawing Ref 18) Replacement Pump (only) w/1.5qt. Tank 1542 G2 (2600psi) (Discontinued - See Drawing Ref 18) Replacement Pump (only) w/1.5qt. Tank 1642 G2 (2750psi) (Discontinued - See Drawing Ref 18) G2 Replacement Latch Kit G2 Low Profile Replacement Latch Kit (Model 73-92 & EA65) Replacement Platform Latch Pin Assembly (G2) G2 54-F11+4 Replacement Treadplate Flipper G2 54-F11+7 Replacement Treadplate Flipper 54-F11 Replacement EA Flipper G2 60-F11+4 Replacement Treadplate Flipper G2 60-F11+7 Replacement Treadplate Flipper 60-F11 Replacement EA Flipper 65-F11 Replacement EA Flipper G2 Replacement Drop Away Pin Assembly Replacement Padlock w/Keys EA Replacement Platform Chain Pin (1.079") EA Replacement Flipper Rivet Replacement Cloth Chain Cover 20" Replacement Cloth Chain Cover 29"

Qty Required 2 2 1 1 1 2 1 1 4 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2

**Please provide the liftgate Model and Serial numbers when ordering repair parts. Note: The above prices are for standard equipment only. Call the factory for pricing of optional equipment or special

12/14/2017


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