WDV Series WDV Series
Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco terminology, click the "Liftgate Terminology" link and it will take you to a document showing a picture of the liftgate with the common Waltco names for each of the parts.
Š 2009 Waltco Lift Corp. All rights reserved
Liftgate Terminology 1. 2. 3. 4. 5. 6.
13. 14. 15. 16. 17. 18. 19.
7. Chain Linkage Bar 8. Bottom Stop Catch 9. Main Deck 10. Deck Extension 11. Folding Ramp 12. Street Side Runner
Street Side Upright Curb Side Upright Lights Inside Switch Sill Extension Support Chain
Curb Side Runner Control Switches Closing Cylinder Street Side Lift Cylinder Curb Side Lift Cylinder Specification Tag Dock Bumper
17 18 16
4
14 3
2
15 5
13 7 6
19
11 12
9 8
10 -
Page 1 Š 2009 Waltco Lift Corp. All rights reserved
Liftgate Terminology 20. 21. 22. 23. 24. 25. 26. 27.
Control Switch Light Wiring Harness Lights Control Switch Extension Wires (Optional) Inside Switch Extension Wires (Optional) Extension Hoses (Optional) Circuit Breaker, 15A Control Switches Power Unit Motor
28. 29. 30. 31. 32. 33. 34.
Charging Battery Cable Grounding Battery Cable Power Unit/Battery Box Box Cover Master Disconnect Circuit Breaker, Charge Line Circuit Breakers,150A
28
29
22 21
31
20
26
23 32 33 34
24
27 30
25
Page 2 Š 2009 Waltco Lift Corp. All rights reserved
Liftgate Terminology 38. Inner Guard Rail Assembly 39. Ramp Assembly 40. Gas Bottle Retention Chain
35. Side Rail Assembly 36. Outer Guard Rail Assembly 37. Guard Rail Latch Assembly
WDVBG
35
40 36
38
39 37
Page 3 Š 2009 Waltco Lift Corp. All rights reserved
WDV PLATFORM and LINKAGE
Platform Chain Support Linkage
Common Features
! ! ! ! ! !
Capacity decal: 3500, 4500, 5500, and 6600 pounds Steel Platform Sizes: 60", 72" and 84" deep 80" and 86" wide Aluminum Platform Sizes: 60�, 72" and 84" deep 80" and 86" wide Ramp: 12" fixed, 16" folding aluminum Chain linkage support (Two piece platforms) Powered Cylinder opening and closing
Steel Platforms (All Ramps) Contact Waltco for liftgates built prior to 4-09 PM-802 Built from 4-09
Aluminum Platforms (All Ramps) Contact Waltco for liftgates built prior to 4-09
Cart Stop & Ramp Options Contact Waltco for liftgates built prior to 4-09
PM-803
PM-804
Built from 4-09
Built from 4-09 Rev. 01 8/10
Click here for list of liftgate serial numbers, organized by approximate ship dates. Š 2009 Waltco Lift Corp. All rights reserved
PLATFORM – STEEL (Built from 4-09)
REVISED: E.O. REV.
LIFT CORP. WDV SERIES
8-1-10 6251 01
PM-802 ITEM 1
2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER 42668859 42668830 42668861 42668831 42668860 42668879 42668824 42668826 42668862 42668880 42668827 42668829 42668887 42668792 42668888 42668793 75085162 75080126 42668305 42668305 42668739 75089306 42668119 42668474 42668364 42668794 75085991 42668646 42668709 42668708 42669125 42669120 42668427 42669229 42669121 82011029 7500010-17 42665445 34036750
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 67” 81” 2 4 2 1 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1
DESCRIPTION Deck Assy, 60x80+12 and 72x80+16 Flip Deck Assy, 72x80+12 and 84x80+16 Flip Deck Assy, 60x86+12 and 72x86+16 Flip Deck Assy, 72x86+12 and 84x86+16 Flip Deck Extension, 60x80+12 Deck Extension, 72x80+16 Flip Deck Extension, 72x80+12 Deck Extension, 84x80+16 Flip Deck Extension, 60x86+12 Deck Extension, 72x86+16 Flip Deck Extension, 72x86+12 Deck Extension, 84x86+16 Flip Linkage Arm, CS, 60+12, 72+16 Flip Linkage Arm, CS, 72+12, 84+16 Flip Linkage Arm, DS, 60+12, 72+16 Flip Linkage Arm, DS, 72+12, 84+16 Flip Nut, ½” U-Bolt Chain, 60+12, 72+16 Flip Chain, 72+12, 84+16 Flip Pin, Runner hinge Grease Fitting Bushing Platform Stop Chain Holder Dock Lock Screw, 3/18” x 1”, Locking Pin Assy, Folding Hinge Travel Ear, DS Travel Ear, CS Flip Ramp, 72x80+16, 84x80+16 Flip Ramp, 72x86+16, 84x86+16 Latch Assy, Flip Ramp Only Hinge, Flip Ramp, CS Hinge, Flip Ramp, DS Chain, Flip Ramp Bolt, 3/8” x 3” Bushing, 1” ID x ¾” lg. Bumper, Flip Ramp © 2009 Waltco Lift Corp. All rights reserved
PLATFORM – ALUMINUM (Built from 4-09)
REVISED: E.O. REV.
LIFT CORP. WDV SERIES
8-1-10 6251 01
PM-803 ITEM 1
2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NUMBER 42669064 42669059 42668692 42668349 42669065 42669069 42669071 42669060 42668693 42669003 42668367 42668368 42668695 42668346 42668694 42668345 42668698 42668348 42668697 42668347 75085162 75080126 42668305 42668739 75089306 75087494 42668119 42668474 42668364 75085991 42668646 42668934 75085990 42668888 42668887 42669002 82011029 42669229 42669121
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 14 ft. 2 4 28 2 1 2 2 2 2 2 1 1 1 1 1 1
DESCRIPTION Deck, 60x80+12, 72x80+16 Flip Deck, 72x80+12, 84x80+16 Flip Deck, 60x86+12, 72x86+16 Flip Deck, 72x86+12, 84x86+16 Flip Deck Extension, 60x80+12 Deck Extension, 72x80+16 Flip Deck Extension, 72x80+12 Deck Extension, 84x80+16 Flip Deck Extension, 60x86+12 Deck Extension, 72x86+16 Flip Deck Extension, 72x86+12 Deck Extension, 84x86+16 Flip Side Plate, Main, DS, 60+12, 72+16 Flip Side Plate, Main, DS, 72+12, 84+16 Flip Side Plate, Main, CS, 60+12, 72+16 Flip Side Plate, Main, CS, 72+12, 84+16 Flip Side Plate, Ramp, DS, 60+12, 72+16 Flip Side Plate, Ramp, DS, 72+12, 84+16 Flip Side Plate, Ramp, CS, 60+12, 72+16 Flip Side Plate, Ramp, CS, 72+12, 84+16 Flip Nut, ½” U-Bolt Chain Pin, Runner Hinge Pin, Runner Hinge Bolt, 3/8” Taptite Bushing Platform Stop Chain Holder Screw, 3/8” x 1”, Locking Pin Assy, Folding Hinge Leveling Shim Screw, 3/8” x 2” Linkage Arm, CS Linkage Arm, DS Latch Assy, Flip Ramp Chain, Flip Ramp Hinge, Flip Ramp, CS Hinge, Flip Ramp, DS
ITEM 26 27 28 29
PART NUMBER 34036750 42669125 42669120 7500010-17 42625445
© 2009 Waltco Lift Corp. All rights reserved
QTY 1 1 1 2 1
DESCRIPTION Bumper, Flip Ramp Flip Ramp, 72x80+16, 84x80+16 Flip Ramp, 72x86+16, 84x86+16 Bolt, 3/8” x 2” Bushing, 1” ID x ¾”
PLATFORM – CART STOP OPTION (Built from 4-09)
REVISED: E.O. REV.
LIFT CORP. WDV SERIES
8-1-10 6251 01
PM-804 ITEM 1
2 3 4 5 6
7
8 9 10 11
PART NUMBER 42668869 42668825 42668870 42668828 42668920 42668909 42668396 42668395 42668440
42669068 42669071 42669037 42669015 42669011 42669012 42669014 7500019-4
QTY DESCRIPTION Steel Platforms 1 Platform Weld, Ramp, 60x80+12 1 Platform Weld, Ramp, 72x80+12 1 Platform Weld, Ramp, 60x86+12 1 Platform Weld, Ramp, 72x86+12 2 Cart Stop Extrusion, Bottom 2 Cart Stop Extrusion, Top 2 Cart Stop Retainer 2 Cart Stop Retainer 4 Cart Stop Spring (Aluminum and Steel Platforms) Aluminum Platforms 1 Deck Extension, 60x80+12 1 Deck Extension, 72x80+12 1 Deck Extension, 60x86+12 1 Deck Extension, 72x86+12 1 Cart Stop Extrusion, Top, DS 1 Cart Stop Extrusion, Top, CS 2 Pin, Cart Stop 2 Shoulder Screw, RS
© 2009 Waltco Lift Corp. All rights reserved
WDV MAIN FRAME and RUNNER ASSEMBLY Uprights / Columns Wear Pad Wear Pad
Runners
Common Features
! ! ! ! ! !
Capacity: 3500, 4500, 5500, and 6600 pounds Powered Cylinder opening and closing Dual lifting cylinders in Master / Slave configuration mounted vertically Formed channels for cylinders and runners Runners ride on Slide Wear Pads Spec tag on rail
Main Frames (96” and 102”)
Runners
Wear Pads
Contact Waltco for liftgates built prior to 4-09 PM-800 Built from 4-09
Contact Waltco for liftgates built prior to 4-09 PM-806 Built from 4-09
Contact Waltco for liftgates built prior to 4-09 PM-808 Built from 4-09
Click here for list of liftgate serial numbers, organized by approximate ship dates. © 2009 Waltco Lift Corp. All rights reserved
Rev. 01 8/10
H-FRAME (Built from 4-09)
27
28
REVISED: E.O. REV.
LIFT CORP. WDV SERIES
8-1-10 6251 01
PM-800 ITEM
PART NUMBER
QTY
A
42668784 42668840 42668546 42669007 42668387 42668388 42668542 75088081 7500010-9 75086067 42668971 42668003 42668018 42668017 75086218 42668787 42668785 42668786 75085992 42668164 75089462 75089463 42668788 42668588 42668795 42668340 75086874 42668892 7500010-15 42668893 42668384
1 1 1 1 1 1 2 8 4 2 1 2 2 2 6 1 1 1 1 2 4 4 1 2 1 1 3 1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
DESCRIPTION H-Frame Complete, 96” Wide H-Frame Complete, 102” Wide Column Weld, CS Column Weld, DS Bumper Weld, DS Bumper Weld, CS Track Cap Washer, 3/8” Locking Bolt, 3/8” x 1-1/2” Bolt, 3/8” x 3-1/2” Cylinder Plate Spacer Cylinder Support Bracket Locking Tab Cylinder Pin, Upper Bolt, 3/8” x 1-1/4” Travel Latch Assembly, CS Travel Latch, CS Travel Latch Cam Screw, 3/8” x 1-1/4”, Flat head Light Bracket, Oval, LED Grommet, Oval Light LED Light, Oval, Red Travel Latch, DS Bumper Pad Housing Cover, 96” Wide Housing Cover, 102” Wide Screw, ¼” x 5/8” Tapping Switch Wire Cover Bolt, 3/8” x 5/8” Switch Guard Bumper Slide Channel
© 2009 Waltco Lift Corp. All rights reserved
WEAR PAD ASSEMBLY (Built from 4-09) RUNNER, UPPER,
RUNNER, CYLINDER PAD
RUNNER, UPPER, FRONT
COLUMN, LOWER, FRONT
COLUMN, LOWER, BACK
LIFT CORP. WDV SERIES
REVISED: E.O. REV.
8-1-10 6251 01
PM-808 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13
PART NUMBER 75086218 75088081 42668009 42668011 75085993 42668048 75089475 42668014 42668024 42668006 42668007 75086055 42668026
QTY 8 8 2 2 20 4 8 2 2 2 2 12 2
DESCRIPTION Bolt, 3/8” x 1-1/4” Washer, 3/8 Locking Wear Pad Plate, Upper Back Wear Pad, Upper back Screw. 5/16” Flat Head Locking Wear Pad, Cylinder Rivet, ¼” Wear Pad Plate, Upper Front Wear Pad, Upper Front Wear Pad Plate, Lower Back Wear Pad, Lower Back Bolt, 3/8” x ¾” Wear Pad, Lower Front
© 2009 Waltco Lift Corp. All rights reserved
RUNNER / SLIDER ASSEMBLY (Built from 4-09)
REVISED: E.O. REV.
LIFT CORP. WDV SERIES
8-1-10 6251 01
PM-806 ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 42668543 42668544 42669000 42668739 42668033 42668018 42669233 42668474 95016657 42669137
QTY 1 1 1 2 2 3 1 1 1 1
DESCRIPTION Slider, Weld, DS Slider, Weld, CS Hose Guard Pin, Slider Hinge Pin, Cylinder, Lower Locking Tab Pin, 1x 2-3/8 Slotted Platform Closing Stop Molded Single Toggle Switch, 16 ft. Molded Single Toggle Switch, 9.5 ft.
Š 2009 Waltco Lift Corp. All rights reserved
WDV-SERIES HYDRAULICS & CONTROLS WDV Series – Single Pump Power Down (Standard on WDV-35, 45) Built from 4-09
WDV Series – Dual Pump Power Down (Standard on WDV-55, 66 Optional on WDV-35, 45) Built from 4-09
Common Features ! Power up/Power down ! Powered Cylinder opening and closing ! Toggle Switch Controls on Curb Side
Liftgate Hydraulic Components Cylinders, Hoses & Fittings PM-807 Built from 4-09 thru 8-09
Pump, Enclosure & Electrical Components PM-805 Built from 4-09 thru 8-09
PM-807A Built from 8-09
PM-805A Built from 8-09
Rev. 01 8/10
Click here for list of liftgate serial numbers, organized by approximate ship dates.
© 2009 Waltco Lift Corp. All rights reserved