Waltco WSL Series Liftgate

Page 1

WSL-Series WSLSeries

Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco terminology, click the "Liftgate Terminology" link and it will take you to a document showing a picture of the liftgate with the common Waltco names for each of the parts.

Š 2009 Waltco Lift Corp. All rights reserved


WSL SERIES LIFTGATE TERMINOLOGY 1.

Pump Unit

14. Mount Frame Assembly

2.

Hydraulic Cylinder

15. Transit Latch Handle

3.

Hydraulic Motor

16. Track Assembly

4.

Hydraulic Hose

17. Stop Bolt

5.

Pump Unit Reservoir

18. Mounting Tube

6.

Harness, Control Wiring

19. “U” Bolt, Mounting

7.

Harness, Motor/Valve Control Wiring

20. Tie Plate

8.

Pump Unit Starter Solenoid

21. Drive Chain

9.

Pump Unit Enclosure Cover

22. Remote SuperSwitch™ (Raise/Lower)

10. Motor Controller

23. SuperSwitch™ (Raise/Lower)

11. Platform Assembly

24. Transit Hook

12. Lift Arm Assembly

25. SuperSwitch™ (Close/Open)

13. Parallel Arm Assembly

© 2009 Waltco Lift Corp. All rights reserved


WSL LIFTGATE TERMINOLOGY

© 2009 Waltco Lift Corp. All rights reserved


WSL LIFTGATE TERMINOLOGY

EXPLANATION OF SPECIFICATION TAG MODEL NO.

MODEL NAME

DESCRIPTION

CAPACITY

273

WSL-30

WSL-30 Series

3000 lb.

274

WSL-40

WSL-40 Series

4000 lb.

MODEL NUMBER

RATED CAPACITY Based on an evenly distributed load on the platform flat surface.

SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions.

DATE OF MANUFACTURE Month/Year

© 2009 Waltco Lift Corp. All rights reserved


Page 1 of 1

WSL SERIES PLATFORM ASSEMBLY Controls on Swing Arm on liftgates Built prior to 4-03 only

Common Features ! ! ! ! ! ! ! !

Trailer Side Mount liftgate Formerly manufactured by Venco (contact Waltco Parts for any liftgates built by Venco prior to 5-94) Wide arm design Capacity decal Platforms are 42”, 48”, 60”, or 72” wide Platforms are available in 48”, 52”, and 60” Depths Ramps available in 6” and 12” Fixed and 12” Folding Controls mounted on swing arm attached to platform (for liftgates built prior to 4-03) PM-346 (Built from 5-94 thru 12-96) PM-409 (Built from 12-96 thru 12-97) PM-452 (Built from 12-97 thru 6-99) PM-502 (Built from 6-99 thru 4-03) PM-502A (Built from 4-03) Rev. 01 4/05

Click here for list of liftgate serial numbers, organized by approximate ship dates. Page 1 of 1

© 2009 Waltco Lift Corp. All rights reserved


LIFTGATE ASSEMBLY (Built 5-94 thru 12-96)

IMPORTANT: A. The pump 27399900, and all of the components for it, have been discontinued by the pump manufacturer. If needed, contact factory for a new style pump and instructions to convert hoses and wiring to work with the new pump. B. Contact Factory on prior to ordering, for any inquiries for the 27380000 cylinder.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. WSL SERIES ITEM 1 2 3

4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NUMBER 27360042 27320042 27310146 27300401 27310152 27330042 27350051 27380000 27371901 27374000 27374001 27399900 27301301 27371501 27301501 10195608 27375001 10195610 27372001 27394001 75080058 27394701 27394100 27302401 27390100 27370101 27370301* 27370201 75088090 75085118 75001060* 27370401 27370501 27370601 27370701 27370801 27370901 27380101 27395001 27390201 75083046 75083088

QTY 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 4 1 1 1 1 1 2 1 1 1 1 4 4 4 1 2 2 2 2 2 2 2 1 1 2 2

4-1-05 5221G 02

PM-346 DESCRIPTION Track Frame Assembly Main Frame Assembly Platform Assembly, 42” x 48” + 6” Platform Assembly, 42” x 52” + 6” Fldg Platform Assembly, 42” x 52” + 12” Fldg Lower Arm Assembly Upper Arm Assembly (Left) Cylinder Chain Chain Guard (Front) Chain Guard (Rear) Power Unit A 1/4"-20 x 1/2” Flat Head Screw Cap Assembly #8-32 x 1/2” Hex Bolt Battery Cable (Hot) 1-1/16” Dia. Roller Ground Cable Assembly Installation Kit Control Arm Assembly 3/8” Romex Connector Spring Switch Box Lid 3/16” Key Stock Hydraulic Motor 1” Bore Sprocket 3/4” Bore Sprocket w/ Bearing 2-3/4” Roller 1-1/4” Lock Washer 1-1/4”-12 Hex Nut Snap Ring Stop Plate Lower Pivot Pin Platform Pin (Lower Arm) Cylinder Pin Cylinder Rod Pin Upper Pivot Pin Cylinder Cover Terminal Block Cord Restraint 9/16” Cable Clamp Hydraulic Hose (Hydraulic Motor)

ITEM 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 69 70 71 72 73 74 75 76 78 79 80 81 82 83 84 85 86

PART NUMBER 75083088 75083089 75089298 75088077 75085390 75086159 27371001 27371101 27394400 27371201 75086055 75086110 27391001 27391301 27399501 75085121 27305901 75086056 75089538 75089549 75088081 75089553 75085012 27306601 27371801 27375011 27350001 75088079 27307101 75089805 27394901 27307401 75085300 75088053 75085162 27372101 27372601 27372501 75088084 75085122 27372401 27392001

© 2009 Waltco Lift Corp. All rights reserved

QTY 1 1 8 13 6 2 2 2 1 2 2 1 1 2 1 7 1 5 1 4 7 8 4 1 2 8 1 4 4 4 1 2 13 2 1 6 6 6 12 12 1 1

DESCRIPTION Hydraulic Hose (Right Cylinder) Hydraulic Hose (Left Cylinder) 6” Cable Tie #10 Lock Washer 1/4”-20 Acorn Nut 5/8”-11 x 3” Hex Bolt Connecting Link #4 Chain Chain Bolt Latch Retainer Upper Platform Pin Assembly 3/8”-16 x 3/4” Hex Bolt 1/2”-13 x 2-1/2” Hex Bolt Power Unit Cover Rubber Hold Down Snap Bushing 3/8”-16 Hex Nut Hydraulic Tube Assembly (Inside) 3/8”-16 x 1” Hex Bolt 5/32” x 1” Coiled Pin 1/4” x 1” Coiled Pin 3/8” Lock Washer 1/4” x 1-1/4” Coiled Pin 5/8”-11 Hex Nut Hydraulic Tube Assembly (Outside) Adjusting Bushing Bushing, 1-1/4” x 1-3/4” 10 Ga. Upper Arm Assembly (Right) 1/4” Lock Washer 3/16” Grease Zerk Push Button Switch Latch Assembly 1/4” Dia. X 3/8” Rivet #10-24 Acorn Nut 3/8” Flat Washer 1/2”-13 Nylon Lock Nut Mounting Tube “U” Bolt Tie Plate 9/16” Lock Washer 9/16”-18 Hex Nut Spring Wire Assembly


LIFTGATE ASSEMBLY (Built 12-96 thru 12-97)

IMPORTANT: A. Contact Factory on prior to ordering, for any inquiries on the 27380000 cylinder.

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. WSL-30 ITEM 1 2 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29

PART NUMBER 27360042 27360048 27320042 27320048 27310146 27310152 27310162 27310246 27310252 27310262 27330042 27330048 27350051 27380000 27371901 27374000 27374001 70400825 75086006 27371501 27391500 10195608 75086065 27395001 27391600 10195610 27394401 75080058 27394701 27394100 27302401 27390100 27370101 27370301 27370201 75088090

9-30-05 5221G 02

PM-409

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 6 2 1 1 4 1 1 1 1 1 1 2 1 1 1 1 4 4

DESCRIPTION Track Frame Assembly, 42” Wide Track Frame Assembly, 48” Wide Main Frame Assembly, 42” Wide Main Frame Assembly, 48” Wide Platform, 48” x 42” + 6” Platform, 52” x 42” + 12” Folding Platform, 60” x 42” + 12” Folding Platform, 48” x 48” + 6” Platform, 52” x 48” + 12” Folding Platform, 60” x 48” + 12” Folding Lower Arm Assembly, 42” Wide Lower Arm Assembly, 48” Wide Upper Arm Assembly (Left) Cylinder Chain Chain Guard (Front) Chain Guard (Rear) Power Unit 1/4”-20 x 1” Hex Head Screw Cap Assembly Harness, Motor/Valve Control Wiring Battery Cable (Hot) 5/16”-18 x 3/4” lg. Hex Screw, Gr. 5 Junction Block Harness, Control Wiring Ground Cable Assembly Control Arm Assembly 3/8” Romex Connector Spring Switch Box Lid 3/16” Key Stock Hydraulic Motor 1” Bore Sprocket 3/4” Bore Sprocket w/ Bearing 2-3/4” Roller 1-1/4” Lock Washer

ITEM 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

PART NUMBER 75085118 75001060 27370401 27370501 27370601 27370701 27370801 27370901 27380101 27390201 75083046 75083090 75083088 75083089 75089451 75088077 75085390 75086158 27371001 27371101 75089410 27371201 75086055 75085300 75085096 27391001 27391301 27399501 75083031 75086066 75089538 75088053 75088081 75089553 75085031 75089404 27371801

© 2009 Waltco Lift Corp. All rights reserved

QTY 4 1 2 2 2 2 2 2 2 1 4 1 2 1 1 14 4 2 2 2 2 2 2 9 8 1 2 1 5 5 1 3 8 8 6 1 2

DESCRIPTION 1-1/4”-12 Hex Nut Snap Ring Stop Plate Lower Pivot Pin Platform Pin (Lower Arm) Cylinder Pin Cylinder Rod Pin Upper Pivot Pin Cylinder Cover Cord Restraint 9/16” Cable Clamp Hydraulic Hose (Right Cylinder) Hydraulic Hose (Hydraulic Motor) Hydraulic Hose (Left Cylinder) Name Plate #10 Lock Washer 1/4”-20 Acorn Nut 5/8”-11 x 3” Hex Bolt Connecting Link #40 Chain Chain Bolt Metal Tack Upper Platform Pin Assembly 3/8”-16 x 3/4” Hex Bolt #10-24 Acorn Nut 3/8”-16 Hex Nut Power Unit Cover Rubber Hold Down Snap Bushing 90° Swivel Elbow, 1/4” x 1/4” 3/8”-16 x 1” Hex Bolt 5/32” x 1” Coiled Pin 3/8” Flat Washer 3/8” Lock Washer 1/4” x 1-1/4” Coiled Pin 5/8”-11 Hex Nut 3/16”x 1/4” Drive Rivet Adjusting Bushing


LIFTGATE ASSEMBLY (Continued from previous page)

© 2009 Waltco Lift Corp. All rights reserved

ITEM 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 94 95 97 98 99 100 101 102

PART NUMBER 27375011 27350001 75088079 27394301 75089805 27394901 27307401 27306201 27394400 75086110 75085162 75086064 75082910 27372101 27372601 27372501 75088084 75085122 27372401 27399101 27375001 75088080 75084062 75085090 75088051 75084052 75086062 75089429 75087490 27399401 27311501 27312101 75089105

QTY 8 1 8 1 4 1 2 4 1 1 1 2 2 6 6 6 12 12 1 1 4 2 3 4 4 1 2 2 8 1 1 1 1

DESCRIPTION Bushing, 1-1/4” x 1-3/4”, 10 Ga. Upper Arm Assembly (Right) 1/4” Lock Washer Bumper, 1/4”-20 Thread Push Button Switch Latch Assembly 1/4” Dia. x 3/8” Rivet 1/4” x 1” Coiled Pin Latch Retainer 1/2”-13 x 2-1/2” Hex Bolt 1/2”-13 Hex Lock Nut 1/4”-20 x 3-1/2” Hex Bolt 1/4” x 1/2” Reducer Bushing Mounting Tube “U” Bolt Tie Plate 9/16” Lock Washer 9/16”-18 Hex Nut Spring Spiral Loom 1-1/8” Dia. Roller 5/16” Lock Washer 3/8”-16 Jam Nut 1/4”-20 Hex Nut 1/4” Washer 5/32” x 1” Cotter Pin 1/4”-20 x 3/4” Hex Bolt 1/4” x 3/16”-14 Grip Blind Rivet #10-24 x 1/2” Pan Head Screw Compression Spring Latch Bar Lock Out Angle Knob

ITEM 103 104 105

PART NUMBER 75086182 75085186 27311701

QTY 1 1 1

DESCRIPTION 3/4”-10 x 2-1/2” Hex Bolt 3/4”-10 Hex Lock Nut Latch Handle


PLATFORM ASSEMBLY (Built 12-97 thru 6-99)

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. WSL-30, 40

ITEM 1

2

3

4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 27410146 27410246 27410346 27410446 27411042 27411048 27411060 27411072 27314003

QTY 1 1 1 1 1 1 1 1 1

27314048

1

27314060

1

27314072

1

27313004

1

27313048

1

27313060

1

27313072

1

27312004 27312054 27310203 27310303 75089548 27370811 A 27370911 A 75089541 27394901 27394400 75089538 27394701 75089429 27394401 85803467 85803468

1 1 2 2 2 2 2 8 1 1 1 1 2 1 2 2

9-30-05 5221G 02

PM-452 DESCRIPTION Platform Assembly, 48” x 42” + 6” Platform Assembly, 48” x 48” + 6” Platform Assembly, 48” x 60” + 6” Platform Assembly, 48” x 72” + 6” Deck Assembly, 42” Deck Assembly, 48” Deck Assembly, 60” Deck Assembly, 72” Ramp Assembly (52” x 42” + 12” Platforms) Ramp Assembly (52” x 48” + 12” Platforms) Ramp Assembly (52” x 60” + 12” Platforms) Ramp Assembly (52” x 72” + 12” Platforms) Ramp Assembly (60” x 42” + 12” Platforms) Ramp Assembly (60” x 48” + 12” Platforms) Ramp Assembly (60” x 60” + 12” Platforms) Ramp Assembly (60” x 72” + 12” Platforms) Hinge Assembly, CS Hinge Assembly, SS Hinge Plate Clevis Pin, 1/2” Dia. x 1-1/4” Lg. Coiled Pin, 3/16” x 1-1/4” Pin Pin Coiled Pin, 1/4” x 1-7/8” Latch Assembly Latch Retainer Coiled Pin, 5/32” x 1” Spring Rivet, 1/4” x 3/8” Control Box Assembly Gasket, Switch Cover Switch Mounting Plate

ITEM 20 21 22 23

PART NUMBER QTY DESCRIPTION 75088079 2 1/4” Lock Washer 75085090 2 1/4”-20 Hex Nut 75086110 1 1/2”-13 x 2-1/2” Hex Bolt 75085162 1 1/2”-13 Hex Nut PLATFORM ASSEMBLIES COMPLETE 27410146 Platform Assembly, 48” x 42” + 6” 27410152 Platform Assembly, 52” x 42” + 12” 27410162 Platform Assembly, 60” x 42” + 12” 27410246 Platform Assembly, 48” x 48” + 6” 27410252 Platform Assembly, 52” x 48” + 12” 27410262 Platform Assembly, 60” x 48” + 12” 27410346 Platform Assembly, 48” x 60” + 6” 27410352 Platform Assembly, 52” x 60” + 12” 27410362 Platform Assembly, 60” x 60” + 12” 27410446 Platform Assembly, 48” x 72” + 6” 27410452 Platform Assembly, 52” x 72” + 12” 27410462 Platform Assembly, 60” x 72” + 12”

Note: A.

Parts included in 80000789 Pin Replacement Kit See PM-451 for additional parts included in this Pin Kit

© 2009 Waltco Lift Corp. All rights reserved


PLATFORM ASSEMBLY (Built 6-99 thru 4-03)

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. WSL-SERIES

ITEM 1

2

3

PART NUMBER 27410146 27410246 27410346 27410446 27411042 27411048 27411060 27411072 27314003

QTY 1

1

1

27314048 27314060 27314072 4

27313004

1

27313048 27313060 27313072 5 6 7 8 9 10 11 12 13 14 15 16 17 18

27312004 27312054 27310203 27310303 75089548 27370811* 27370911* 75089541* 27394901 27394400 75089538 27394701 75089429 27394403 75086110

1 1 2 2 2 2 2 8 1 1 1 1 2 1 1

9-30-05 5221G 03

PM-502 DESCRIPTION Platform Assembly, 48" X 42" + 6" Platform Assembly, 48" X 48" + 6" Platform Assembly, 48" X 60" + 6" Platform Assembly, 48" X 72" + 6" Deck Assembly 42" Deck Assembly 48" Deck Assembly 60" Deck Assembly 72" Ramp Assembly (For 52" x 42" + 12" Platforms) Ramp Assembly (For 52" x 48" + 12" Platforms) Ramp Assembly (For 52" x 60" + 12" Platforms) Ramp Assembly (For 52" x 72" + 12" Platforms) Ramp Assembly (For 60" x 42" + 12" Platforms) Ramp Assembly (For 60" x 48" + 12" Platforms) Ramp Assembly (For 60" x 60" + 12" Platforms) Ramp Assembly (For 60" x 72" + 12" Platforms) Hinge Assembly, Curb Side Hinge Assembly, Driver’s Side Hinge Plate Clevis Pin 1/2" Dia. x 1-1/4" Long Coiled Pin 3/16" Dia. x 1-1/4" Long Pin Pin Coiled Pin 1/4" Dia. x 1-7/8" Long Latch Assembly Latch Retainer Coiled Pin 5/32" Dia. x 1" Long Spring Rivet 1/4" Dia. x 3/8" Long Control Box Assembly 1/2"-13 x 2-1/2" Long Hex Bolt

ITEM 19

PART NUMBER 75085162

QTY 1

DESCRIPTION 1/2"-13 Hex Nut

PLATFORM ASSEMBLIES COMPLETE 27410146 27410152 27410162 27410246 27410252 27410262 27410346 27410352 27410362 27410446 27410452 27410462

Platform Assembly 48" X 42" + 6" Platform Assembly 52" X 42" + 12" Platform Assembly 60" X 42" + 12" Platform Assembly 48" X 48" + 6" Platform Assembly 52" X 48" + 12" Platform Assembly 60" X 48" + 12" Platform Assembly 48" X 60" + 6" Platform Assembly 52" X 60" + 12" Platform Assembly 60" X 60" + 12" Platform Assembly 48" X 72" + 6" Platform Assembly 52" X 72" + 12" Platform Assembly 60" X 72" + 12"

* Parts included in the 80000789 Pin Replacement Kit. See PM 451 for additional parts included in these kits.

© 2009 Waltco Lift Corp. All rights reserved


PLATFORM ASSEMBLY (Built from 4-03)

WALTCO

REVISED: E.O. REV.

TRUCK EQUIPMENT CO. WSL-SERIES

ITEM 1

2

3

PART NUMBER 27311004 27311005 27311006 27311007 27311011 27311012 27311013 27311014 27314003

QTY 1

1

1

27314048 27314060 27314072 4

27313004

1

27313048 27313060 27313072 5 6 7 8 9 10 11 12

27312004 27312054 27310203 27310303 75089548 23370800* 27371502* 75086846 75088081

1 1 2 2 2 2 2 4 4

3-27-03 4825A 01

PM-502A DESCRIPTION Platform Assembly, 48" X 42" + 6" Platform Assembly, 48" X 48" + 6" Platform Assembly, 48" X 60" + 6" Platform Assembly, 48" X 72" + 6" Deck Assembly 42" Deck Assembly 48" Deck Assembly 60" Deck Assembly 72" Ramp Assembly (For 52" x 42" + 12" Platforms) Ramp Assembly (For 52" x 48" + 12" Platforms) Ramp Assembly (For 52" x 60" + 12" Platforms) Ramp Assembly (For 52" x 72" + 12" Platforms) Ramp Assembly (For 60" x 42" + 12" Platforms) Ramp Assembly (For 60" x 48" + 12" Platforms) Ramp Assembly (For 60" x 60" + 12" Platforms) Ramp Assembly (For 60" x 72" + 12" Platforms) Hinge Assembly, Curb Side Hinge Assembly, Driver’s Side Hinge Plate Clevis Pin 1/2" Dia. x 1-1/4" Long Coiled Pin 3/16" Dia. x 1-1/4" Long Pin Pin 3/8-16 x 3/4" Hex Bolt 3/8" Lock Washer

PLATFORM ASSEMBLIES COMPLETE 27311004 27311005 27311006 27311007 27310021 27310022 27310023 27310024 27310031 27310032 27310033 27310034

Platform Assembly 48" X 42" + 6" Platform Assembly 48" X 48" + 6" Platform Assembly 48" X 60" + 6" Platform Assembly 48" X 72" + 6" Platform Assembly 52" X 42" + 12" Platform Assembly 52" X 48" + 12" Platform Assembly 52" X 60" + 12" Platform Assembly 52" X 72" + 12" Platform Assembly 60" X 42" + 12" Platform Assembly 60" X 48" + 12" Platform Assembly 60" X 60" + 12" Platform Assembly 60" X 72" + 12"

* Parts included in the 80003580 Pin Replacement Kit. See PM 451A for additional parts included in these kits.

© 2009 Waltco Lift Corp. All rights reserved


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