Inside sewage PP HTplus
Noiseless inside sewage PP Skolan-dB
Outside sewage PVC KG
Outside sewage PP Magnacor
Internal sewage system Outside sewage PP KG2000
Sewage chambers SC
Installation instructions Polyethylene pipes PE
Drainage pipes DR
TEMPERATURE
RESISTANCE
We leave ourselves right to change construction and technical features of our products
SOUND INTENSITY
RECYCLING
“HTplus” “HTplus” is a new generation sewage system designed to dispose domestic sewage and rainwater within the building. “HTplus” system is made of improved formula plastic using polypropylene and natural components, therefore it has the advantages of a previously produced “HT” system and new properties that improve the functionality of the system. A stabilized, heat resistant plastic from which the system is made is characterized by superior resistance to various effects including effects of aggressive chemical substances and high and low temperature sewage. Pipes and fittings withstand a long-lasting flow of high temperature water, and therefore these pipes and fittings are used domestically and wherever it is necessary to remove high temperature waste-water. “HTplus” system complies with all requirements of modern ecologic sewage systems. Pipes and fittings may be processed in a way that guarantees 100% retrieval of raw materials and the use of those materials in manufacturing of fully-fledged “HTplus” system. Sound insulation is one of the essential advantages of the new system. Tests conducted in Fraunhofer Institute in Stuttgart have confirmed the sound insulation properties of “HTplus” system; the “HTplus” system damps the noise emerging in the sewage systems perfectly. Precision and easy and fast assembly of the products are a few other properties that distinguish the “HTplus” system. Application of an innovative solution to print the length scale directly on the pipes made the assembly even simpler.
TEMPERATURE
RESISTANCE
SOUND INTENSITY
RECYCLING
Properties of “HTplus” system Pipes and fittings are one-layered, they have even wall diameter and are manufactured using raw materials of improved composition.
Scope of application For ventilation and for disposal of domestic sewage and rainwater within the building.
For disposal of high-temperature (up to 95 °C) drain-water.
Reduced noise – tests according to DIN 12056 and
Resistance to corrosion and aggressive
DIN EN 1986-100 standards' requirements that were conducted in Fraunhofer Institute of Building Physics, Germany, have confirmed that the noise level does not exceed 26 dB(A).
drain-water provide ample application opportunities not only in residential buildings but also in chemical and pharmaceutical industry.
High precision – an even surface of pipes and fittings does not allow accumulation of sediments on the walls of the pipes.
100% processable pipes and fittings. Simple and reliable joints of pipes and fittings with sealing mounted at the factory.
Simple and fast assembly – light weight and length scale on the pipes.
Technical parameters of Magnaplast “HTplus” sewage system
Sewage system may be installed at a temperature of -10 °C.
Resistance to mechanical damage. Authorised for implementing in central vacuum cleaning systems within diameter range of DN32 to DN160.
Raw material Polypropylene (PP), natural additions.
Color Gray, RAL 7037, free of halogens and cadmium.
Chemical resistance Resistant to sewage from Ph 2 to Ph 12 (see Chemical resistance table Sheet No.1 of DIN 8078 standard).
Thermal resistance Resistant to a constant flow of sewage of 90 °C temperature. Resistant to a short-term flow of sewage of 95 °C temperature.
Tightness Elastic sealing in muffs of pipes and connections mounted at the factory.
Fastening with holders with rubber sealing or standard plastic holders.
Wide selection of pipes and fittings: diameter ranges from DN 32 to DN 160 mm including parts of special forms, such as access pipes, double branches, and connectors to cast iron pipes.
Compatibility with other internal sewage systems. Good aesthetic appearance.
MECHANIC AND THERMAL PROPERTIES Property Density (g/cm3) Resistance to impact (kJ/m2)*
Measurement method ISO R 1183 DIN 53479 ISO R 179 DIN 63453 Sample according Normalized to Ex. 2 small sample
Quality guarantee Well known suppliers of raw materials.
Superior quality sealing. Continuous raw material and manufacturing process control.
A continuous quality control is executed by employees certified according to DIN EN ISO 9001:2000 quality control standard.
Own laboratory.
Resistance to tension (N/mm2) Elongation at break (%)
ISO R 527 Speed of test C. Sample according to Ex.2
Module of elasticity 2 (N/mm ) Vicat softening temperature (°C)
Value
ak
6,86
DIN 53452 Normalized small sample
Marginal flexural stress (N/mm2) Marginal flexural moment (N/mm2)
Symbol P
ISO R 306-1 kp
0,95
43,14 30,39
DIN 53452 Speed of test V. Sample 4.
39,22 800
DIN 53457 Chapter 2.3.
E
1275
DIN 53460 Method A Engine oils
VSP/A
158 - 164
Thermal conductivity (W/Km)
DIN 52162
0,22
Coefficient of linear expansion (°C-1)
VDE 0304 Chapter 1.4
1,2 - 10-4
* measured at temperature 20 °C ** intended for main material
Socket pipes (HTEM)
Bends (HTB) angle
Lenght
Product No.
Product No.
Reducers (HTR) Product No.
Short reducer (HTR)
Product No.
27
35
11335
Simple branches (HTEA) angle
Double branches (HTDA)
Product No.
Product No.
Double branch angle 67째 (HTED) Product No.
End caps (HTM)
Double sockets (HTMM)
Product No.
Connectors to cast iron pipes without sealing (HTUG)
Product No.
Access pipes (HTRE) Product No.
Product No.
Sealing (HTUG) Product No.
Repair collars (HTU)
Connectors to steel pipes without sealing (HTS)
Product No. Product No.
Long muffs (HTL) Product No.
Fit sealing
Sealing (HTGM) Product No.
Bend connectors to steel pipes without sealing (HTSW)
Overhead Product No.
Product No.
Fit sealing
Double bend connector to steel pipes without sealing (HTDSW)
Ventiliacions Product No.
Product No.
Fit sealing
Lubricants Capaticy, g
Socket pipes (HTEM)
Product No.
Length
Holders to pipe Product No.
White color Product No.
Product No.
Simple branches (HTEA) angle
Product No.
Bends (HTB) angle
Double socket (HTMM) Product No.
Product No.
Repair collar (HTU) Product No.
Reducers (HTR) Product No.
„HTplus� system End cap (HTM) Product No.
Product range A full system of pipes and fittings, diameters ranging from DN 32 to DN 160.
Standards, declarations of conformity l EN 1451-1 l Technical Approbation No. AT-15-8236/2009 of
Institute of Building Technology of Warsaw l Declaration of Conformity l Hygiene Certificate
Marking The following marks are provided on pipes and fittings: l Manufacturer's mark, l Quality mark, l Diameter, l Material, l Product marking (symbol, angle), l Year of manufacture, l Standard, l Bar code, l Length scale, l Technical approbation.
Transportation and storage During transportation pipes and fittings must be protected against mechanical damage. When the ambient temperature is low transportation of the products must be executed with extra care. The surface of the storage area must be even and without any bumps. In order to prevent deformation the pipes must be stored horizontally. The pipes must be stored in layers, interchangeably, in such a way that ends with sockets would be free. When storing the pipes and fittings outside for a long time, they must be protected against direct solar radiation.
Packaging The pipes are packaged into bundles, wrapped in special tape and stored on pallets. The shorter pipes and fittings are packaged in carton boxes.
System installation
Installation The “HTplus” sewage pipes must be fastened in a way, that no strains would emerge and that there would be an opportunity to compensate expansion. Common use holders of pipe should be used to fasten the pipes.
Cutting and sloping The pipes are cut with the help of appropriate knife or a small saw. The cut is made perpendicular to the axis of the pipe. In order to cut easier, you may use holders. You should remove any burrs from the edges of the pipe after cutting it. The end of the cut pipe is trimmed at an angle of 15° with the help of cutting tools or a large rasp.
Placing of holders When installing the “HTplus” sewage system one should bear in mind that due to high temperature the pipes expand; therefore it is necessary to guarantee sufficient space for movement. It is considered that one connection with sealing compensate for 1 cm elongation. Usually the vertically installed pipes are fastened to the wall under the coupling point. The vertically installed “HTplus” system pipes with connections must be fastened at two points on every floor of the building: l Permanent fastening under the span (under the wider part), l Mobile fastening at the middle of the floor of the building.
Ways of cutting pipe using holder.
Preparation of an even end of the sewage pipe.
Coupling of pipes When connecting the pipes the following is recommended: Clean the dirt from the ends of the pipes to be connected and from the sealing elements, Lubricate the ends of the pipes with lubricant, Check the position and the condition of the sealing elements, Insert the end of the pipe into the socket until it rests (it is recommended to use the long sockets when installing long pipes).
An example of a mobile clamp with a trimmed rubber insert
In case when double sockets are used for coupling of pipes, 2,0m-long pipes may be fastened permanently by installing the holder on the socket. Longer pipes (no more than 3,0mlong) must be additionally fastened with mobile fastening (Ex. a). When repair collars are used for coupling of vertical piping, the length of the pipes may not exceed 2,0m, the permanent fastening must be installed in the middle of the section and the mobile clamps must be installed above and below the collar (Ex. b).
Installation of pipes in a concrete or masonry wall It is possible to install “HTplus” pipes and fittings directly into concrete or masonry walls provided that you observe relevant requirements. In order to prevent entering of concrete grout into the clamp it should be sealed and wrapped in tape. Pipe openings must be sealed. It is important to fasten the system elements in such a way that the length of the piping would stay the same during the concreting work. When installing the system in the wall chamfers and gaps, it is necessary to cover it with at least 1,5 cm thick daub layer.
Crossing through spans Crossing points must be tight and guarantee appropriate noise insulation. When laying the pipes into the poured concrete the pipes must be protected with protective pipes or wrapped in heat insulation materials in the places where they cross the spans.
Installation of fastening (fastening of a vertical section) Ls – mobile fastening, Fs – permanent fastening a) pipes coupled with the help of HTMM sockets b) pipes coupled with the help of HTU collars
Installation of fireproof bands Subsequent installation of system elements
HTU muff
holder
Additional connections may be installed by using the arms with repair collars. In the place of connection it is necessary to cut out a section of respective length of a straight pipe (L= length of the coupling part +2,5 d) and to install the arm. It is necessary to clean and level the coupling point. The remaining section of the smooth pipe and the pipe section of the respective length should be fitted with one collar each, then this section of the pipe should be put on the piping and the collars should be moved over the cutting edges. It is necessary to secure the collars with holders.
Crossing through a span – the band is mounted with studs
Crossing through a span – the band is concreted in
Crossing through a wall – the band is mounted with studs
Crossing through a wall – the band is concreted in
HTU muff
“HTplus” fire protection holder
“HTplus” system offers practical and economic solutions when it comes to ensuring adequate fire protection. The measurements of the new generation fireproof bands are notably smaller. This ensures more flexibility when installing. The new generation fireproof bands were designed for the use in places where plastic pipes cross the walls and spans. A clampable cover provides an opportunity to install fire protection band at a later time. It is possible to install fireproof bands traditionally, i.e. by installing them inside the masonry wall, and also it is possible to do this later and to mount the fireproof bands with studs.
Installation in a wall
Internal diameter of pipe
Unlike in the case with spans, in crossings through the walls two fire protection bands must be installed. The installation process is similar.
Product No.
Fireproof band
Partition walls When installing fire protection bands in the partition walls, threaded mounting elements must be used. It is recommended to turn the fire protection bands by 45° angle in respect of each other.
Crossing through a partition wall – the band is mounted with bolts
Table of chemical resistance according to DIN 8078 COMPOUND Acetone Gaseous ammonia
Concentration
Temperature ( OC )
COMPOUND
(%) 100
Ammonia water
100 Concentrated solution
Ammonia water
10
Temperature ( OC )
COMPOUND
(%)
Aqueous solution of hydrogen peroxide
90
Mineral oils (without aromatic materials)
saturated
Aqueous solution of hydrogen peroxide
30
Engine oils
saturated
Aqueous solution of hydrogen peroxide
10
Gearbox oils
5
Aqueous solution of hydrogen peroxide
3
Synthetic fat remover
saturated
Two-stroke engine oils
Aqueous solution of calcium chloride Aqueous solution of potassium hypochlorite
saturated
Aqueous solution of potassium persulfate
100
Typewriter oils
100
100
Transformer oils
saturated
Pyridine
100
Oils
any
Hydrogen chloride gas
high
Mercury
100
Paraffin
100
Isooctane
100
Sulfur
100
Kerosene
100
100
Isopropyl alcohol
100
Ammonium sulfate
any
Saturated pectin
chloroform
Benzoic aldehyde
100
Chlorine water
saturated (see Technical liquids)
Liquid bromine
100
Aqueous solution of potassium iodide
Bromine vapor
high
Cresol
saturated 100
Aqueous solution of potassium sulfate
saturated
Aviation oils
Aqueous solution of sodium sulfate
saturated
Furniture polishing materials
Carbon disulfide
100
attenuated saturated
Liquid butane
100
Aqueous solution of benzene carboxyl acid
Butane gas
100
Boracic acid
Butyl acetate
100
Aqueous solution of Boracic acid
saturated
Barium salts
Cyclohexane
100
Aqueous solution of citric acid
saturated
Aqueous solution of magnesium salt
saturated
Soda
saturated
"Salvina“
Aqueous solution of cresol Benzene carboxyl acid
saturated 100
Hydrogen sulphide
attenuated
saturated
Hydrogen sulphide
saturated
100
Aqueous solution of sodium sulfite
"Sagrotan“ Dishwashing liquid
attenuated
Silicone oil
any
Spruce oil
Cyclohexanol
100
Nitric acid
50
Chromium salts 2+3 +
Cyclohexanone
100
Nitric acid
25
Copper salts
saturated
Turpentine
Nitric acid
10
Nickel salts
saturated
Liquid fuel
Hydrofluoric acid
40
Aqueous solution of mercury salts
saturated
Ink
Silver salts
saturated
Stabilizer
Aqueous solution of zinc salts
saturated
Sea water
(see Technical liquids)
Butyl benzyl phthalate 100
saturated
Phosphoric acid
saturated
Dimethylamine
100
Phosphoric acid
50
1,4-Dioxane
100
Phosphoric acid
10
Aqueous solution of ammonium nitrate
any
Hydrochloric acid
saturated
Aqueous solution of potassium nitrate
saturated
Chloride sulfate acid
Aqueous solution of sodium nitrate
saturated
Chromic acid
Aqueous solution of calcium nitrate
saturated
Chromic acid
Ethyl acetate
100
Ethyl alcohol Aqueous solution of ethyl alcohol
100 saturated 20
Aqueous solution of iron salts
saturated
"Water glass“
Aqueous solution of sodium sulphide
saturated
Floor wax
Aqueous solution of trisodium tetraborate
saturated
Tetra hydro naphthalene
100
Dihexyl phthalate softener
Tetrachloroethane
100
Dinonyl adipate softener
saturated
100
Aqueous solution of lactic acid
90
Tetrachloromethane
100
Dioctyl adipate softener
96
Aqueous solution of lactic acid
50
Thiophene
100
Dioctyl phthalate softener
Aqueous solution of ethyl alcohol
50
Aqueous solution of lactic acid
10
Aqueous solution of sodium Thiosulphate
10
Formic acid
98
Toluene
100
Tricresyl phosphate softener
Ethyl benzene
100
Formic acid
90
Trichloroethane
100
Trictyl phosphate softener
Ethyl chloride
100
Formic acid
50
Aqueous solution of ammonium
2-Ethylhexanol
100
Formic acid
10
Potash (potassium)
saturated
Aspirin
Ethyl chloride
100
Acetic acid
100
Natron (soda)
saturated
Quinine
Aqueous solution of acetic acid
50
Natron (soda)
10
Iodine drops
Aqueous solution of acetic acid
10
Water
100
Camphor
Xylene
100
Nail polish
saturated
10
Butyl benzyl phthalate plasticizer
100
Aqueous solution of ethyl alcohol
Phenol
(see Natron)
Butyl sebacate softener
Tetra hydro furan
Aqueous solution of amber acid
Ether, see Diethyl ether
100
Washing materials
Bromine vapor Bromine water
Aqueous solution of potassium dichromate
standard
Propane gas
Aqueous solution of sodium hypochlorite
saturated
any
Cosmetics and pharmacology materials
Aqueous solution of formaldehyde
40
Olein acid
100
Aqueous solution of formaldehyde
30
Sulphuric acid
96
Aqueous solution of formaldehyde
10
Sulphuric acid
50
Battery acid
Soap and soap flakes
Aqueous solution of ammonium phosphate
any
Sulphuric acid
25
Asphalt
Water with soap
saturated
saturated
Sulphuric acid
10
Pure gasoline
Water with soap
10
Stearin acid
100
Natural gasoline
Nail polish remover
Aqueous solution of sodium phosphate Glycerin
100
Menthol
Aqueous solution of glycerin
high
Aqueous solution of oxalic acid
saturated
Special gasoline
Perfume
Aqueous solution of glycerin
attenuated
Aqueous solution of tartaric acid
saturated
"Super" gasoline
Shampoo
Aqueous solution of potassium permanganate
saturated
Bleaching agents (12,5% Cl)
Methanol
100
Aqueous solution of borax
Aqueous solution of methanol
50
Pine oil
Food and stimulants Potato salad
Glycol
100
Aqueous solution of glycol
high
Aqueous solution of glycol
attenuated
Medical petroleum jelly saturated
Toothpaste
Heptane
100
Methyl ketone
100
Brake fluid
Hexane
100
Methyl chloride
100 (see Technical liquids)
Tar
"Coca-Cola“
Formalin
Dry sugar
Aluminum salts Hydrated sodium sulfite
any saturated
Mineral oils Aqueous solution of carbamate
saturated
Photographic developer
standard
Melted sugar Tea - leaves
saturated
Naphthalene
100
"Fridex“
Potassium hydroxide
50
Naphthalene
100
Chlorinated lime
Tea - a drink
Hydrated sodium sulfite Potassium hydroxide
25
Soda lime
50
Chrome bath
Lemon pulp and peel
Potassium hydroxide
10
Soda lime
25
Mixture of chromium sulfides
Apple pulp
Sodium hydroxide
100
Soda lime
10
Alum
Orange pulp and peel
liquid chlorine
100
n-butanol
100
Shoe polish
Essential oils
Dry chlorine gas
100
Nitrobenzene
100
Cresol for dishwashing liquids
Gin
Wet chlorine gas
10
Aqueous solution of ammonium acetate
any
Anti-moth materials
Mustard
Chlorobenzene
100
Aqueous solution of sodium chlorate Aqueous solution of ammonium chloride Tin chloride
5 any saturated
Octane (see isooctane) Phosphorus oxide Sulfur oxide Ozone < 0,5 ppm
100 attenuated
Temperature ( OC )
(%)
Liquid propane
100
Ethyl ether
Concentration
25
Aniline
Benzene
(%)
Concentration
saturated
100
Benzine
COMPOUND
Aqueous solution of sodium chloride
Acetic acid anhydride
Aqueous solution of Benzoic aldehyde
Temperature ( OC )
Aqueous solution of potassium chloride
Aqueous solution of sodium perchlorate
Pure amyl alcohol
Concentration
lanolin
Cocoa - a drink
liteksas
Cocoa - powder
Linseed oil
Coffee (beans and ground)
Lysol
Coffee - a drink
40
Examples of application of â&#x20AC;&#x153;HTplusâ&#x20AC;?
COMPOUND
Concentration
Temperature ( OC )
(%)
LEGEND +
Resistant
+*
Partially resistant
0
Relatively resistant
-*
Little resistance
-
Unstable
- no marking
No tests were conducted
any
Any concentration
concentrated
Concentrated solution
low
Low concentration
Of usage
Concentration of usage
attenuated
Attenuated solution
Aqueous
Aqueous solution
saturated
Cold saturated solution
h. saturated
Hot saturated solution
traces
traces
Ketchup Cognac Roots Marinated fish Sauerkraut Liqueur
Any
Lemonade Beef suet Mayonnaise Margarine Marmalade Butter Honey Dairy products Milk
Coupling of cast iron pipe with HTEM pipe with the help of connector and sealing HTUG. 1. Cast iron pipe 2. HTUG sealing 3. HTUG connector 4. HTEM pipe
Flour Vinegar
ordinary
Lemon oil Coconut oil Peppermint oil Olive oil Palm oil Orange oil Vegetable oil Soybean oil Maize rhizome oil Oil-bearing plants oil Adipose Fruit salad Bread Beer Buttermilk pudding Rum
Use of HTSW connector to connect siphon 1. HTSW connector 2. HTGM sealing 3. Pipe to connect siphon
40
Fish oil Pork fat Sausage Turnip juice
any
Use of HTDSW connector to connect two siphons 1. HTGM sealing 2. HTDSW double connector 3. HTGM sealing 4. Pipe to connect siphon
Sunflower seeds Soda water Brine (see Sodium chloride)
White salt Cheese Starch - solution
any
Sour cream Pineapple juice Lemon juice Grapefruit juice Apple juice Fruit juice Orange juice Tomato juice Sauce Lemon pulp Bitter almond mass Vinegar essence
ordinary
Rum essence Vanilla essence Curd Fresh and boiled eggs Wine Whisky Vegetables Gelatin
40
Use of HTS connector to connect siphon 1. HTEA simple branch 2. HTS connector 3. HTGM sealing 4. Pipe to connect siphon
Notes