RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
1
RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
K series K6100 concealed cupboard hinges K6100
min. 2.5
• 72 x 14 x 16mm fully concealed hinge • Adjustable on 3 axis • Minimum door leaf thickness 18mm • Maximum door leaf weight 19kg (4no hinges) • Maximum door leaf height 1950mm • Non-handed • Zamak body • Hardened steel pins • Teflon bearing surfaces • Suitable for 8x32mm milling cutter using 8 x 22 x 7mm bearing (608) • Installation Jig “K61 DIMA.S” available for hire
-1.5 +1.5
+1
-1
+1.5 -1.5
0
90
90
B
A
14
B
7.9 ± 1
+0.2 14 0
+0.2 0
+0.2 0
45
72
55 ± 0.1
72
55
A +0.2 14 0
0
5.5 -0.2 16
Hp
+0.2 0
R7
R5
90
4no hinges 14–19kg
R7
R5
90
3no hinges 10.5–14kg 2no hinges max. 10.5kg
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 04
min. 2.5
72
55
14
0
A -1 A -1
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
K series K7000 concealed hinges K7000 CS DXSX • 120 x 26 x 22.5mm fully concealed hinge • Adjustable on 3 axis • Minimum door leaf thickness 35mm • Maximum door leaf weight 48kg • Maximum door leaf height 2700mm • Non-handed • Successfully tested to 200,000 cycles • Zamak body, hardened steel pins & Teflon bearing surfaces • Supplied with (CS) Satin Chrome covers as standard • Optional cover White (RAL 9016) • Suitable for use with 12 x 35mm milling cutter using 37mm bearing (6301) • Installation Jig “K70 DIMA.S” available for hire
Door closed Weights/widths with 3no hinges
Weights/widths with 2no hinges Door open
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 05
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
K series K7080 concealed hinges K7080 CS DXSX • 160 x 30 x 31mm fully concealed hinge • Adjustable on 3 axis • 180° opening • Minimum door leaf thickness 40mm • 3no hinges maximum door leaf weight 100kg up to 900mm wide • 2no hinges maximum door leaf weight 80kg up to 900mm wide • Maximum door leaf height 2700mm • Non-handed • Successfully tested to 200,000 cycles • Zamak body, hardened steel pins & Teflon bearing surfaces • Supplied with (CS) Satin Chrome covers as standard • Optional cover White (RAL 9016) • Suitable for use with 12 x 35mm milling cutter using 37mm bearing (6301) • Installation Jig “K708 DIMA.S” available for hire
Door closed
Door open
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 06
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
K series K7120 concealed hinges K7120 CS DXSX • 160 x 30 x 31mm fully concealed hinge • Adjustable on 3 axis • Minimum door leaf thickness 40mm • On 3no hinges maximum door leaf weight 140kg up to 900mm wide • On 2no hinges maximum door leaf weight 120kg up to 900mm wide • Maximum door leaf height 2700mm • Successfully tested to 200,000 cycles Non-handed • Zamak body, hardened steel pins & Teflon bearing surfaces • Supplied with (CS) Satin Chrome covers as standard • Optional cover White (RAL 9016) • Suitable for use with 12 x 35mm milling cutter using 37mm bearing (6301) • Installation Jig “K712 DIMA.S” available for hire
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 07
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
Kubica Handed concealed hinges 37 10 6
s
3
DX
29
• 95 x 58.6 x 29.6mm concealed hinge SX • Adjustable on 3 axis • Minimum door thickness 30mm • Maximum adjusted door weight 60kg • Suitable for doors up to 1000mm wide and 2700mm high • Radiused forends for easier door/frame preparation • 180° opening • Successfully tested to 200,000 cycles • Handed Left and Right • Zamak body, hardened steel pins & Teflon bearing surfaces • Installation Jig “K69 DIMA.S” available for hire
RIGHT HAND
5
LEFT HAND
A 5 29
K6200 L/R
6
37
min 600 mm
Available in Satin Chrome, Satin Nickel or Polished Brass
-1mm
-1mm
+1mm +1mm
+1mm -1mm
+1mm -1mm
Door weights
Suitable door widths and weights 100 90 80 70 60 50 40 30 20 10 0
*
Design 6700 6200
*
600 700 800 900 1000 Door Widths
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 08
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
Kubica Handed concealed hinges K6700 L/R
LEFT HAND
RIGHT HAND
5
s
29
A 5 29
3
• 111.5 x 74.6 x 36mm concealed hinge SX DX 37 10 • Adjustable on 3 axis 6 • Minimum door thickness 40mm • Maximum adjusted door weight 90kg • Suitable for doors up to 1000mm wide and 2700mm high • Radiused forends for easier door/frame preparation • 180° opening • Successfully tested to 200,000 cycles • Handed Left and Right 6 • Zamak body, hardened steel pins37& Teflon bearing surfaces min 600 mm • Installation Jig “K68 DIMA.S” available for hire
4x1x45 ∞ 4
Available in Satin Chrome, Satin Nickel or Polished Brass
s
5
29
A 5 29
3
37 10 6
6
37
min 600 mm
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 09
4x1x45 ∞ 4
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
SOSS Concealed hinges The SOSS principle: smooth, streamlined, strong, secure and stable. The appeal of SOSS concealed hinges is not limited to their unobtrusive looks. Once installed, they’re so firmly anchored in the door jamb and frame that locating screws are relieved of much of the strain of supporting the door The extensive range of SOSS hinges caters for almost every eventuality, from light duty applications such as cupboards to heavyduty use for weighty conventional timber and cumbersome metal doors. The SOSS Type 218-FIRE hinge, is suitable for inclusion within a ½ hour fire doorset and the all stainless steel 218-SS has passed a one hour fire test.
Materials SOSS hinges are manufactured to standard finishes: Brass, Nickle (bright or satin) Zinc, Zinc Passivate & Black Passivate. Pins, rollers and links can all be custom made in stainless steel if their application and exposure warrants it. Moreover, hinges can also be supplied to order in a variety of other finishes. If you don’t see the finish you want then please ask. SOSS hinges are manufactured in 12 different sizes. Those suitable where traditional doors are specified are Types 212, 216, 218 and 220. Of these, Type 218–FIRE (the fire-rated model) is the most commonly used and the one utilised in combination with a springloaded closer.
Door closers Standard spring-loaded closers provide a totally concealed method of automatically shutting a door. By concealing the mechanism within the door, unsightly overhead ironmongery can be eliminated. Furthermore, SOSS closers reduce or eliminate slamming. The closer hinge is designed to operate only in conjunction with the Type 218 hinge. Each closer is suitable for a door up to 25kg, the closer is necessarily manufactured in brass or nickel only and can be ½ hour fire-rated if required.
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 10
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
SOSS Concealed hinges SOSS Hinges & accurate fitting Fitting your SOSS hinges with a template will ensure that a perfectly routed shape is easily achieved. The aluminium routing jig is designed to act as an almost universal base-plate into which precision templates for most SOSS hinges can be slotted and changed as required saving fitting time while allowing an accurate, professional installation. Alternatively, separate dedicated templates are available. The spacing of hinges is critical to the correct functioning of the door (see diagram). As with traditional hinges, fitting a doorstop too close to the hinge face can cause excessive leverage and damage may result.
Selecting the appropriate hinge The number of SOSS hinges required for a door are simply calculated from the tables (right).
Table 1
Table 2
Door Width mm
Door Weight kg
Minimum Door Thickness (mm) 28 35 41 48
100 200 300 500 700 900
4x
225 180 135 90 70 45 35 25
1250 1750
3x
15 10 7 5
In this example a 760mm wide door which weighs 90kg and has a thickness of 41mm would require 4 x Type 218 hinges
Given the weight, width and thickness of a door, the tables combine to identify the number of hinges required. When used in conjunction with a spring-loaded door closer (Type 218 hinge only), the number of hinges required is reduced by one, replaced with the closer hinge.
2x
4 x hinges 3 x hinges
212 216 218 220
2 x hinges
Step-by-step guide to calculating how many hinges you need: • Determine the width, thickness and weight of the door. • Starting with the door width on the left hand side of Table 1, draw a line through the appropriate weight on the right hand side. • Continue the line up towards Table 2. • Where the diagonal intersects with Table 2, draw a horizontal line across to the shaded columns, which indicates the door thickness. • The number of hinges (either 2, 3 or 4) is shown in the shaded areas and, at the foot of the column, the relevant hinge type. At the top is shown the minimum door thickness for each hinge size. Thicker doors are not a problem, the hinge is positioned relative to the door face.
PATHS & CLEARANCES OF DOORS C
The diagram on the right shows the typical path of SOSS hinged door. The table shows the door clearance when fully opened for each SOSS hinge.
A
HINGE No. 212 216 218 220
B
A mm 4.8 6.4 6.4 7.2
B mm 4.0 5.5 9.5 12.7
C mm 1.2 1.6 1.6 1.6
Please note: Hinge may be offset in mounting but dimension A must not be exceeded.
SPECIFICATIONS
MEDIUM DUTY
HINGE NOs.
212
216
218
mm
mm
mm
mm
LENGTH
95.3
117.5
117.5
140
WIDTH
19
25.4
28.6
35
DEPTH OF PLATE
9.5
12
10.3
11.9
MINIMUM THICKNESS OF WOOD METAL SELECTION
28
35
46.5
51
DEPTH OF MORTICE
28
36.5
42
49.5
CLEARANCE WHEN OPEN
13.5
18.3
22.2
27
SIZE OF WOOD SCREWS
4.5 X 30mm
No. 6 x 40mm
4.5 x 40mm
5.5 x 50mm
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 11
HEAVY DUTY
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
SOSS Concealed hinges
52 14 20
212 212-STD-BP 212-STD-NP 20
95
27
33
27
50
95
10
75 50
• 95.3 x 19 x 27mm concealed hinge • Minimum door thickness 28mm • Maximum adjusted door weight (see chart previous) • Radiused forends for easier door/frame preparation • 180° opening • Available in Satin Brass or Satin Nickel
95
50
95
14
75 50
52
10 27
27
33
216
69
216-STD-BP 216-STD-NP 216-STD-SS
18.3
117.5
65.9
92
65.9
43.7 14.3
36.5
• 117.5 x 25.4 x 36.5mm concealed hinge • Minimum door thickness 40mm • Maximum adjusted door weight (see chart previous) • Radiused forends for easier door/frame preparation • 180° opening • Available in Satin Brass or Satin Nickel
117.5
25.4
43.7 36.5
79 23
28 3.5
60
79 23
28
88
218-FIRE-BP (30min) 218-FIRE-NP (30min) 218-FIRE-SS (60min)
60
218-STD-BP 218-STD-NP
117
218
3.5
14
117
40
7
15
40
60
60
88
117
3.5
3.5
14
7
40
10
15
40
• 117.5 x 28.5 x 42mm concealed hinge • Minimum door thickness 44mm • Maximum adjusted door weight (see chart previous) • FD30/FD60 rated versions • Radiused forends for easier door/frame preparation • 180° opening • Available in Satin Brass, Satin Nickel or Stainless Steel
218-SSL-NP (stainless steel links/pins, nickel plated body) R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 12
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RT CONCEALED HINGES 2012
1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au
SOSS Concealed hinges 220 220-STD-BP 220-STD-NP
27
35
140
74
74
140
• 140 x 35 x 50mm concealed hinge • Minimum door thickness 54mm • Maximum adjusted door weight (see chart previous) • Radiused forends for easier door/frame preparation • 180° opening • Available in Satin Brass or Satin Nickel
105
4
4 50
9 17
11
15
50
218-Closer To be fitted with 218 Soss hinges 218-CLOSER-BP Integral Closer NON Fire Rated 218-CLOSER-NP Integral Closer NON Fire Rated 218-FCLOSER-BP Integral Closer 30 Minute Fire Rated 218-FCLOSER-NP Integral Closer 30 Minute Fire Rated
25.4
178
9.5
42
Routing Jigs and Templates for Hire/Purchase JIG-TEMPLATE Aluminium Routing Jig 212-TEMPLATE 212 Hinge Template 216-TEMPLATE 216 Hinge Template 218-TEMPLATE 218 Hinge Template 220-TEMPLATE 220 Hinge Template • To hire: the purchase price less 15% will be credited on return of jigs and templates in good condition
R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 13
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