KEELER HARDWARE RT 2012 HINGES by Craig Keeler-Milne

RT HINGES 2012

1300 533 500 sales@keelerhardware.com.au www.keelerhardware.com.au

Technical considerations

Door weight, door size, location & intended use To specify the correct hinge there are a number of factors that need to be taken into consideration. The majority of situations are straightforward and present few problems, however it is important that specifiers recognise where special care is required to ensure long and trouble free operation. Because of the wide variety of circumstances that exist it is impossible to be prescriptive, however the following is intended to draw attention to some of the potential problem areas and explain some of the principles involved.

Fig. 1

Factors to consider when specifying hinges • Is it a fire, smoke or emergency escape door? • How heavy is the door and what are the door dimensions (height, width and thickness)? • What is the door’s construction and are there any unusual features that could affect the hinges? • Where is the door situated e.g. internal or external; is it near the coast or in a swimming pool? • What level of use/abuse will the door be subject to e.g. office, hospital or school corridor? • What other items of hardware are to be fitted, that may affect the hinge performance, typically door closers or door stops? • Any other unusual features involved eg. door has radius top or the door is a bifold.

Forces operating on a door There are two main forces that the hinge has to cope with. The vertical load; and, as hinged doors are side-hung, the horizontal or lateral load. The vertical load is a direct result of the gross door weight. The horizontal load is created by: • The door weight • The door height to width ratio • Where the hinges are positioned.

Fig. 2

The wider the door is in relation to its height, the greater the side load that the hinges and their fixings have to support.

Locating the hinges It is usual for at least three hinges to be fitted on doors; their positioning is determined by the size, weight and construction of the door and its intended use.

General guidelines • Top and bottom hinges must be as far apart as reasonable, to maximise their ability to cope with side load. • Consider any other factors that will increase the loadings of hinges and their fixings. • Additional hinges are needed for tall doors, to prevent warping (doors taller than 2200mm should be fitted with four hinges).

Examples of typical hinge positions (Fig. 2) 1 Standard hinge positioning. 2 Alternative standard hinge position for improved load carrying and provides additional support for a door closer. 3 For taller and/or heavier doors and/or where a door requires additional support due it’s level of use/abuse (eg. school or hospital) 4 For heavy doors or doors with a increased side load (i.e. wide doors).

If you have any doubts over the correct specification, please contact our technical department for advice.

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Hinges for use with doors of excess width Wider doors obviously increase the stresses exerted on the hinge. This must be allowed for by a reduction in the maximum mass of the door leaf supported by each class of hinge. The factors by which the door mass has to be adjusted for excessive widths are calculated by dividing the door height by its width. For a factor of 2 or greater, no allowance has to be made. The percentage leaf mass increases are shown in the Side Loading calculations in the table right.

Adjusted Door Weight The Adjusted Door weight Table in Fig 4 and Side Load Calculator in Fig 3 show how, in some common scenarios, to calculate an adjusted door weight enabling the correct grade of hinge to be specified Example 1 Door leaf 2040 x 928 x 45mm x 65kg door in school corridor with backcheck door closer.

Fig. 3 SIDE LOADING CALCULATIONS DOOR SIZE DOOR WIDTH mm

FACTOR

2000

1000

2.0

2000

1050

1.9

2000

1100

1.82

2000

1150

1.74

2000

1200

1.66

2000

1250

1.6

Fig. 4 ADJUSTED DOOR WEIGHT CALCULATION TABLE Doors of excess width, please refer to Side Loading Calculation table

65kg + 75% (backcheck door closer) + 10% (Heavy use) = 125kgs adjusted door weight. Specify 4 x H102 hinges fitted per door leaf Example 2 Door leaf 2040 x 1100 x 45mm x 75kgs on office door with non backcheck doorcloser

NORMAL INCREASE OF MASS OF DOOR LEAF %

DOOR HEIGHT mm

Actual Door Weight

75kgs + 15% (increased door width) + 20% (door closer) = 104kgs adjusted door weight. Specify 3 x H207 Hinges per door leaf

Door closer

+20%

Door Closer (Backcheck)

+75%

Extra Heavy Use

+10%

Light Use

-10%

= Adjusted Door Weight

Hinges – Generic Generally, single axis hinges are either: 1 Fixed pin; the door is fixed onto the frame and can only be removed by unscrewing the hinge or 2 Lift-off; where the hinge door leaf can be lifted off the hinge frame leaf so that the door can be easily installed and removed (when the door is open). Lift off hinges are handed left or right. N.B. There are various methods of handing hinges/doors – Royde & Tucker’s is shown.

Fixed pin hinge

Door Leaf

Frame Leaf

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Lift-off hinge

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Types of hinges

Load bearing technologies With any hinges, the absolute critical factors are the ability of the hinge not only to carry the weight of the door i.e. the load(s) (see page 2) being hung from it, but also the ability of the hinge to carry these loads during repetitive cycling – the arc of the door opening and closing, and not wear the critical load bearing components quickly. There are several bearing technologies that different manufacturers use to allow the door leaf to rotate within the frame leaf. The two main ones are plain type bearings, such as our HI-LOAD bearing and, generally at the cheaper end of the market, ball race bearings.

HI-LOAD Royde and Tucker developed the HI-LOAD bearing system in the 1980s in response to market demands for a low-friction, long-life, maintenance-free hinge. Since then, many millions of HI-LOAD hinges have been supplied and fitted to many types of buildings, including hospitals, schools, hotels and offices. HI-LOAD hinges are unique in their construction and performance. The hinges are designed for longevity and as a ‘fit and forget’ solution; and because they do not wear, will not fail and require no maintenance, HI-LOAD hinges are not only offered with a 25 year performance guarantee, but have a tried and tested pedigree of having been in operation for over 25 years. HI-LOAD hinges are manufactured from carbon steel or stainless steel. Very low frictional torque is gained, and therefore resistance to the door opening and closing, by using carbon steel and porous bronze bushes impregnated with a specially formulated lubricant. The exact constituents, relationships and make-up of the HI-LOAD bearing remains a closely-guarded secret and although some have tried to copy the way our hinges look – with two yellow metal bands inserted, on testing we’ve frequently found that they don’t perform like HI-LOAD bearing hinges.

BALL BEARING HINGES Ball bearings are an excellent engineering solution for high speed, low load applications like in roller skates, but very poor for low speed, high load use – as required in a hinge. In addition, they require regular lubrication to avoid the grease drying out and breaking down. Note on greased hinges One of the arguments generally presented in favour of ball bearing hinges relates to the fact that they are packed with grease, which effectively which removes play and gives “nice feel” to hinge before it is fitted; but consequently in use, turns black with the debris from wear and runs down the hinge, door/frame and wall causing unsightly black staining, which can potentially result in permanent damage to floor coverings.

As can be seen on page 2, there is more than one force being exerted on the hinge; the vertical (gravity pulling down) and lateral (the door trying to pull itself off the frame). Ball bearings only account for the vertical load and there is no bearing surface or consideration at all for lateral (radial) load. In fact it should be noted that thrust ball bearing manufacturers specifically state that these bearings must NOT be subjected to any radial load.

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Types of hinges

Facilitating door function The design or type of hinge installed has a significant impact on how the door operates. The hinge creates the pivot point around which the door leaf swings and the modification of this point can for example allow the door to swing through 180°, or allow the door to swing entirely clear of the door opening. Other designs account for different door/frame construction methods to enable a good fixing to be gained or provide some other function or account for site specific requirements. Some of the main design variations are shown right. 1 Projection hinges. Allow the door leaf to open out round, for example, architraves. 2 Swing clear hinges carry the door outside of the clear opening (creating a wider walk through) 3 Hinges with unequal leaves for specific door/frame requirements 4 Dog bolt hinges. Usually installed on outward opening doors (where the hinge knuckles are located externally, and prevent the door being removed if the hinge knuckles are cut off. 5 Electrical conductor hinges. Concealed transfer of power into the door leaf for, for example, monitored locks or other security hardware.

Intumescent hinge pads Royde & Tucker provides pre-cut intumescent hinge pads for use on fire doorsets to ensure that, when installed, the hinges comply with fire test certification. Intumescent material is almost always a requisite for ironmongery to comply with its fire test evidence, i.e. as the item was fire tested with a specific intumescent then that same intumescent should also be present on-site. Frequently, either no intumescent is offered with the item of hardware and therefore not installed OR it is installed with another type of intumescent. This practice can invalidate the test evidence for that item – and therefore the doorset as a whole. To help prevent this, Royde & Tucker has a wide selection of die-cut intumescent hinge pads, cut to accommodate not only the size and shape of the hinge but also the specific screw fixing positions. Royde & Tucker hinge pads are “Interdens”, a mono ammonium phosphate based intumescent, mixed within a 1mm fibre glass carrier. The strands of fibre glass ensure virtually no compression when used as a hinge pad, unlike other more malleable types of intumescent, which can compress and expand over time, causing screws and fixings to work loose. The hinge pad range is suitable for fire doors up to FD60, ensures compliance with test evidence and provides concealed protection for the hinge, and therefore the doorset, in the event of a fire.

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Materials &

Finishes

HI-LOAD hinges are available in a wide range of materials and finishes to meet any building application. As standard mild steel hinges are made from Grade CS4 rolled steel. Stainless steel hinges from Grade 304 to Grade 316 (the higher the grade, the greater the resistance to corrosion). Other materials such as brass, bronze or other stainless grades can be used for specific site requirements or aesthetic reasons. Finishes include: brushed/satin finished or polished stainless steel; zinc or nickel architectural electro-plating and powder coating. Site specific conditions can present challenges for both base materials and surface finishes:

BUILDING FUNCTION Hospitals, public conveniences and airport WCs can all create hostile environments for material longevity by virtue of powerful cleaning agents being present. Swimming pools provide a unique challenge in that the humidity and potential chlorine present in the atmosphere condenses onto fixtures during cooler periods, for example, at night and when the pool is not in use. In addition, modern methods of recirculating pool air (to reduce energy costs) can accelerate the corrosive processes. If not cleaned regularly the result is a build up of layers of highly corrosive chloric acid which can be exceptionally detrimental to inappropriately specified finishes and materials. While bright zinc offers a pleasant and robust finish, it can tarnish when exposed to corrosive conditions such as moisture, pollution and certain cleaning materials.

Carbon steels are stiff and strong and are therefore widely used as a construction material. It has limited corrosion resistance however as it is reactive, the iron content will readily revert back to iron oxide (rust) in the presence of water, oxygen and ions. The readiness of steel to oxidize on exposure to damp environments (including cleaning) means that it must be adequately protected from the elements in order preserve it. Mild steel also exhibits ferro-magnetism (i.e. it is magnetic). GRADE 304 STAINLESS STEEL Stainless steel, also known as inox steel or inox from French “inoxydable”, is defined as a steel alloy with a minimum of 11% chromium content. Stainless steel does not stain, corrode, or rust as easily as ordinary steel, but it is not stain-proof. Stainless steel’s are divided into grades (and sub-grades) which are determined by their specific constituent elements – e.g. Chromium and Nickel; these grades help identify whether that steel is more or less suitable for any given application and, for example in guidance on the materials corrosion resistance, mechanical or thermal performance or machinability. Specifiers should be aware that in recent years, primarily due to the rise in price of key elements such as nickel, that many non-internationally recognised grades of stainless have appeared on the market with varying, and sometimes unknown performance characteristics. The main example of this appears to be the substitution of Manganese for more expensive Nickel which is generally understood to significantly reduce the corrosion resistance of the end product.

Most door and frame timbers are acidic to some degree. Oak, Chestnut and Douglas fir are the worst due to the presence of volatile acetic acid which will attack metals and electro-plating in contact with the wood or in certain atmospheres. Please contact RT for advice and assistance wherever concerns arise with regards potential corrosive environments.

BASE MATERIALS MILD STEEL (CARBON STEEL) Steel is derived from iron is therefore a ferrous metal. The iron is alloyed with carbon to produce steel. Steels are described as low, medium- or high-carbon steels, according to the percentage of carbon they contain, grades typically described as mild mild steel being less than 0.3%.

GRADE 316 STAINLESS STEEL Grade 316 (also known as Marine grade) is an improved version of grade 304 stainless with the addition of Molybdenum and a slightly higher nickel content. The resultant composition of 316 gives the steel increased corrosion resistance and therefore makes it particularly suitable for aggressive coastal environments or where atmospheric pollution is present. The molybdenum makes the steel more resistant to pitting which generally pre-empts corrosion or rusting. HI-LOAD hinges are made from grade 304 stainless steel sourced from European steel mills with full traceability.

OTHER BASE MATERIALS Many other material finishes can be mimicked with plated processes, see over. However for performance steel/stainless steel remains the most appropriate manufacturing material for single axis hinges where performance and durability are specification requirements. R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 8

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Materials &

Finishes Electroplated Finishes

Electroplating is primarily used for depositing a layer of material, to bestow a desired finish/property to a surface. Typically on HI-LOAD hinges electroplating is used for improving corrosion resistance and/ or aesthetic qualities, generally on carbon steel products, although stainless steel items can also be plated for aesthetic purposes. Royde & Tucker carries out most of its own electroplating, so the process is tightly controlled and the quality of work is carried out to the company’s exacting standards. The main processes applied to HI-LOAD products are:

BZP

SZP

EBP

Zinc plating offers corrosion protection, by forming a sacrificial layer of zinc oxide, which acts as a barrier, to protect the base zinc layer beneath it and the steel beneath that. When the surface is damaged, it reforms the layer of zinc oxide and the protection carries on. Zinc is PCP SBP SBS a moderately robust corrosion protector for carbon steels, although it is often not perceived as a choice for high-end aesthetics. Royde & Tucker finishes include standard bright zinc plate (BZP) and a satin zinc plate (SZP), which is also lacquered to provide a more aesthetic finish, with additional corrosion protection, using an supplementary robust layer of clear polyester resin.. Nickel plating offers corrosion protection through barrier protection, as nickel is a highly corrosion resistant material. It also offers a generally more desirable aesthetic finish, being able to fairly closely simulate polished and satin stainless steel and brass finishes. Royde & Tucker nickel finishes are available in bright and satin options, which are further encapsulated in either a clear or dyed electrophoretic lacquer, to add to the corrosion resistance of the finish and deliver the desired aesthetics.

Painted finishes Having our own facility to carry out cured coloured polyester resin coatings means that many standard RAL colours may be available ex-stock and several other semi-standard RAL colours are available on short lead times. More esoteric RAL colours can be coated and generally most solid colours can be matched very closely. The resin coating provides a protective coating on carbon steel parts, to enhance resistance to corrosion, although advice should be sought on specific projects. Polyester’s desirable properties include excellent resiliency, high abrasion resistance, high UV resistance and high flex strength, making it a robust coating solution for matching most internal applications where colour is called for.

Special finishes

Example RAL finishes

RAL 9003

RAL 9001

RAL 9005

RAL 7016

RAL 7037

RAL 1019

There are hundreds, perhaps thousands of applied surface finishes. Royde & Tucker, in addition to the facilities it has in-house, has access many of these finishes processes, which are required for specific reasons, mainly either corrosion resistance or aesthetics; this means that HI-LOAD hinges can be finished to suit, enabling us to offer our exceptional mechanical performance for any installation and design requirement. Finishes that Royde & Tucker has carried out have included our PVD (high corrosion/wear resistance and high aesthetic appeal), simulated bronze (RBZ), electroless nickel (high corrosion resistance) and various other coloured finish permutations.

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Introduction to

H100 series HI-LOAD H100 series hinges have been in service for over 30 years and are still performing on many of those original projects. The H100 series was the first range of hinges to be created, based around a common design and components, and it still enables almost any project to be entirely specified from this one range. The range is led by the H102 model and its H101 lift-off equivalent, both of which encompass design variations to accommodate both standard and heavy weight applications, as well many situation specific requirements. As can be seen from the the image (right), the bearing arrangement in H100 series hinges accounts for both vertical and lateral loads, as well as spreading the load over as wide a surface area as possible. This design, in conjunction with its unique material and lubricant properties, results in its unrivalled performance. As with all HI-LOAD hinges to be used on fire rated doors, the correct intumescent material should also be specified; please see product specific notes for guidance.

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H100 series Standard weight, fixed pin, three knuckle hinges H102

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• • • • • • • •

100x88x3mm Three knuckle butt hinge Maximum adjusted door weight 120kg To BS EN 1935 Grade 13 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0063 Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available) Variations: Standard variations shown; custom designs can be manufactured to special order.

H102-A

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• Allows the door leaf to pivot around obstructions such as architrave. 20mm projection (106mm overall width). • 100x106x3mm Three knuckle projection hinge • Maximum adjusted door weight 100kg • To BS EN 1935 Grade 13 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0063 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H102-B

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• Allows the door leaf to pivot around obstructions such as architrave. 29mm projection (124mm overall). • 100x124x3mm Three knuckle projection hinge • Maximum adjusted door weight 80kg • To BS EN 1935 Grade 13 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0063 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

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H100 series Standard weight, fixed pin, three knuckle hinges H102-C • Improves access through door openings by swinging the door clear, of the opening at 90°, permitting wide objects such as hospital beds or wheelchairs to pass freely, preventing damage to door and/or equipment • 100x124x3mm Three knuckle swing clear butt hinge • Maximum adjusted door weight 80kg • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • Suitable for use on fire doors. Tested to BS EN 1634 • To be fitted with intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 304 stainless steel or mild steel (range of finishes available)

H102-5

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• Security dog bolt version. Prevents removal of the door leaf if the hinge knuckle is attacked. Predominately used on perimeter doors where the hinge knuckle is located externally. • 100x88x3mm Three knuckle butt hinge • Maximum adjusted door weight 120kg • To BS EN 1935 Grade 13 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0063 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H102-0 & 1

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• Conductor hinge. Allow the concealed transfer of power from the door frame into the door leaf. Non load-bearing, use as 3rd hinge. • 100x88x3mm Three knuckle butt hinge • Minimum door thickness 44mm • Maximum voltage 24v. Maximum current: 2.0 amp per conductor • Number of conductors 2 or 4 • High temperature, chemical and thermal stability wire: Silver plated copper with PTFE insulation to BS 2G 210 • Wire length: 250mm frameleaf, 1000mm doorleaf • CE Certificate No. 1121-CPD-AC0063 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

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H100 series Standard weight, fixed pin, three knuckle hinges H102-7 • • • • • • •

Interleaf hinge 100x82x3mm Three knuckle flush hinge Maximum adjusted door weight 80kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w metric 5 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H102-8 & 9 • • • • • •

100x59/69x37.5mm Three knuckle cranked hinge Maximum adjusted door weight 80kg Minimum door thickness 44 or 54mm Maintenance free, guaranteed for 25 years c/w metric 5 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H102-300 • Anti-ligature hinge (see page 38)

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H100 series Standard weight, fixed pin, three knuckle hinges H100

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• • • • • • • •

100x94x2.64mm Three knuckle butt hinge Maximum adjusted door weight 100kg To BS EN 1935 Grade 12 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0043 Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP100 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Mild steel

H103

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• • • • • • • • •

100x86x2.64mm Three knuckle butt hinge Maximum adjusted door weight 100kg To BS EN 1935 Grade 12 Minimum door thickness 40mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0046 (SS) CE Certificate No. 1121-CPD-AC0044 (MS) Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 304 stainless steel or mild steel

H104

2/4

• • • • • • • • •

100x75x2.3mm Three knuckle butt hinge Maximum adjusted door weight 80kg To BS EN 1935 Grade 11 Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-C0031 (SS) CE Certificate No. 1121-CPD-C0023 (MS) Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP102-300 intumescent hinge pads, if being installed on fire doors • c/w metric 4 x 32mm wood screws • Grade 304 stainless steel or mild steel

H106 • • • • • •

100x88x3mm Three knuckle butt hinge Maximum adjusted door weight 80kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w metric 5 x 32mm wood screws Solid brass

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H100 series Heavy weight, fixed pin, three knuckle hinges H1250

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• • • • • • • •

125x102x3.25mm Three knuckle butt hinge Maximum adjusted door weight 160kg To BS EN 1935 Grade 12 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0064 Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP1250 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 304 stainless steel or mild steel (range of finishes available)

H1252 • • • • • • • •

Door leaf

Frame Leaf

125x120x3.25mm Three knuckle butt hinge Maximum adjusted door weight 160kg To BS EN 1935 Grade 12 Minimum door thickness 54mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0064 c/w metric 6 x 32mm wood screws Grade 304 stainless steel or mild steel (range of finishes available)

H1254

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• • • • • • • •

125x93x3.25mm Three knuckle butt hinge Maximum adjusted door weight 160kg To BS EN 1935 Grade 12 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0064 Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP1254 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 304 stainless steel or mild steel (range of finishes available) For Projection, Conductor and Dog bolt versions please see over. R T Te c h n i c a l S a l e s – Te l : 0 1 4 6 2 4 4 4 4 4 4 F a x : 0 1 4 6 2 4 4 4 4 3 3 RT 16

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H100 series Heavy weight, fixed pin, three knuckle hinges H1254-A

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• Allows the door leaf to pivot around obstructions such as architrave. 20mm projection (111mm overall width). • 125x111x3.25mm Three knuckle projection butt hinge • Maximum adjusted door weight 120kg • To BS EN 1935 Grade 13 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0064 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP1254 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H1254-B

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• Allows the door leaf to pivot around obstructions such as architrave. 29mm projection (129mm overall width). • 125x129x3.25mm Three knuckle projection butt hinge • Maximum adjusted door weight 100kg • To BS EN 1935 Grade 13 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0064 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP1254 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H1254-2 & 3 • Conductor hinge. Allow the concealed transfer of power from the door frame into the door leaf. Non load-bearing, use as 3rd hinge. • 125x111x3.25mm Three knuckle butt hinge • Maintenance free, guaranteed for 25 years • Appropriate for use with backcheck door closers • Minimum door thickness 44mm • Maximum voltage 24v. Maximum current: 2.0 amp per conductor • Number of conductors 8 or 12 • High temperature wire: Silver plated copper wire with PTFE insulation to BS 2G 210 • High chemical and thermal stability • Wire length: 250mm frame leaf, 1000mm door leaf • c/w metric 6 x 32mm wood screws • Grade 304 stainless steel

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H100 series Heavy weight, fixed pin, three knuckle hinges H1254-5

• 125x111x3.25mm Three knuckle security dog bolt version. Prevents removal of the door leaf if the hinge knuckle is attacked. Predominately used on perimeter doors where the hinge knuckle is located externally. • Maximum adjusted door weight 160kg • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0064 • c/w metric 6 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H1254-6 • • • • • •

125x111x3.25mm Pivot reinforced hinge Maximum adjusted door weight 160kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w metric 6 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H1256 • • • • • • •

2/4

LEFT HAND H1254-6L

RIGHT HAND H1254-6 R

125x111x3.25mm Three knuckle butt hinge Maximum adjusted door weight 160kg To BS EN 1935 Grade 12 Minimum door thickness 54mm Maintenance free, guaranteed for 25 years c/w metric 6 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

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H100 series Heavy weight, fixed pin, three knuckle hinges H1258 • • • • • • •

2/4

125x129x3.25mm Three knuckle butt hinge Maximum adjusted door weight 160kg To BS EN 1935 Grade 12 Minimum door thickness 65mm Maintenance free, guaranteed for 25 years c/w metric 6 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H1356 • • • • • •

125x112x4mm Three knuckle butt hinge Maximum adjusted door weight 200kg Minimum door thickness 54mm Maintenance free, guaranteed for 25 years c/w metric 6 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H180 • • • • • •

150x128x5mm Three knuckle butt hinge Maximum adjusted door weight 250kg Minimum door thickness 54mm Maintenance free, guaranteed for 25 years c/w No.14 2" wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

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H100 series

LEFT HAND

RIGHT HAND

Standard weight, lift-off, two knuckle hinges H086

2/4

• • • • • • • •

85x76x2.64mm Lift-off hinge Maximum adjusted door weight 60kg To BS EN 1935 Grade 10 Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0011 Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP086 intumescent hinge pads, if being installed on fire doors • c/w metric 4 x 32mm wood screws • Grade 304 stainless steel or mild steel (range of finishes available)

H101

2/4

• • • • • • • • •

100x88x3mm Lift-off hinge Maximum adjusted door weight 80kg To BS EN 1935 Grade 11 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0029 (SS) CE Certificate No. 1121-CPD-AC0020 (MS) Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316, 304 stainless or mild steel (range of finishes available)

H105

2/4

• • • • • • • • •

98x82x3mm Lift-off hinge Maximum adjusted door weight 80kg To BS EN 1935 Grade 11 Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0030 (SS) CE Certificate No. 1121-CPD-AC0021 (MS) Suitable for use on fire doors: Certifire approved – CF209 To be fitted with HP105 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316, 304 stainless or mild steel (range of finishes available)

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H100 series

LEFT HAND

RIGHT HAND

Standard weight, lift-off, two knuckle hinges H107

2/4

• • • • • • • • •

110x98x3.2mm Lift-off hinge Maximum adjusted door weight 120kg To BS EN 1935 Grade 13 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0010 (SS) CE Certificate No. 1121-CPD-AC0022 (MS) Certifire Approved – CF209 To be fitted with HP107 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 304 stainless or mild steel (range of finishes available)

H126

2/4

• • • • • •

125x93x3.2mm Lift-off hinge Maximum adjusted door weight 120kg To BS EN 1935 Grade 12 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0064 To be fitted with HP1254 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 304 stainless or mild steel (range of finishes available)

H133 • • • • • •

123x89x3mm lift-off butt hinge Maximum adjusted door weight 80kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w metric 5 x 32mm wood screws Grade 304 stainless steel (range of finishes available)

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H100 series Standard weight, lift-off, two knuckle hinges H128 • • • • • •

125x69x23.5mm Double cranked hinge Maximum adjusted door weight 120kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w metric 5 x 32mm wood screws Grade 304 stainless or mild steel (range of finishes available)

H101-G • • • • • •

Lift-off hinge for glass doors Maximum adjusted door weight 60kg Minimum door thickness 8mm Maintenance free, guaranteed for 25 years c/w metric 5 x 32mm wood screws for frame leaf Grade 304 stainless/mild steel and aluminium

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H200 series HI-LOAD 200 series hinges were born out of the requirement to have a range specifically to accommodate the ANSI Template drilling pattern which is primarily used in metal doors and frames. The 200 series also includes the HI-LOAD bearing, it is however concealed within the hinge knuckle which reduces the amount of visible components and makes for an aesthetically cleaner range. In order to enable specifiers to increase the flexibility of specification we’ve recently added to the range the H201 (concealed bearing version of the H101 – non template drilled) and H206 (lift-off version of the H207) as well as an adjustable concealed bearing lift-off hinge – the H201-120/121.

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H200 series Standard weight, fixed pin, three knuckle hinges H207

2/4

• • • • • • • •

101.6x76.2x3mm Three knuckle butt hinge Maximum adjusted door weight 120kg To BS EN 1935 Grade 13 Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0007 (SS) CE Certificate No. 1121-CPD-AC0008 (MS) Suitable for use on fire doors: Certifire approved – CF215 • To be fitted with HP207 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H208

2/4

• • • • • • • •

101.6x88.9x3mm Three knuckle butt hinge Maximum adjusted door weight 120kg To BS EN 1935 Grade 13 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0007 (SS) CE Certificate No. 1121-CPD-AC0008 (MS) Suitable for use on fire doors: Certifire approved – CF215 • To be fitted with HP208 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

H209

2/4

• • • • • • • •

101.6x101.6x3mm Three knuckle butt hinge Maximum adjusted door weight 120kg To BS EN 1935 Grade 13 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0007 (SS) CE Certificate No. 1121-CPD-AC0008 (MS) Suitable for use on fire doors: Certifire approved – CF215 • To be fitted with HP209 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

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H200 series Standard weight, fixed pin, three knuckle hinges H210 • • • • •

114.3x101.6x3.3mm Three knuckle butt hinge Maximum adjusted door weight 160kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP210 intumescent hinge pads, if being installed on fire doors • c/w metric 6 x 32mm wood screws • Grade 304 stainless steel or mild steel (range of finishes available)

H211 • • • • • •

114.3x114.3x3.3mm Three knuckle butt hinge Maximum adjusted door weight 160kg Minimum door thickness 54mm Maintenance free, guaranteed for 25 years c/w metric 6 x 32mm wood screws Grade 304 stainless steel or mild steel (range of finishes available)

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H200 series

LEFT HAND

RIGHT HAND

Standard weight, lift off, two knuckle hinges

2/4

Concealed bearing version of H101 100x88x3mm Lift-off hinge Maximum adjusted door weight 80kg To BS EN 1935 Grade 11 Minimum door thickness 44mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0135 Suitable for use on fire doors: Certifire approved – CF215 • To be fitted with HP102 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 316, 304 stainless steel (range of finishes available)

2/4

16.0 26.5 26.5 16.0

H201-L R

n 13,00

19.05

13.0

25.5

9.53

0,60 MAX

L E FT HA ND H206-L R

R IGHT HA ND H206-R R

29.30 8.00

10.50

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H201-R R

76.2

Lift off version (same hinge leaf pattern) as H207 101.6x76.2x3mm Lift-off hinge Maximum adjusted door weight 80kg To BS EN 1935 Grade 11 Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0135 To be fitted with HP207 intumescent hinge pads, if being installed on fire doors • c/w metric 5 x 32mm wood screws • Grade 304 stainless steel or mild steel (range of finishes available)

R IGHT HA ND

10.50

101.6

• • • • • • • •

L E FT HA ND

8.00

25.5

H206

7.5

• • • • • • • •

0.6 MAX

13.0

H201

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H200 series

LEFT HAND

RIGHT HAND

Standard weight, lift off, two knuckle hinges – adjustable H201-120/121

28.0

12.5

10.7

100.0 26.5 26.5

37.5

16.0

7.5

121

37.5

LEFT HAND

120

RIGHT HAND

12.5

16.0

100x98x3mm adjustable lift-off hinge Maximum adjusted door weight 80kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years Vertical adjustment +/- 1.5mm Horizontal adjustment +/- 1.5mm c/w metric 5 x 32mm wood screws Grade 304 stainless steel or mild steel (range of finishes available)

7.5

• • • • • • • •

98.0 22.5 19.5

10.50

8.00

Lateral adjustment achieved using screws on rocker plate Vertically adjustment using Alan key in end of knuckle and locking off using grub screw in side of knuckle

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Introduction to

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ANSI series Globally there are generally two supra national standards to which hinges and other items of Architectural Hardware can be tested. In Europe and in certain non European countries Euronorm (ENs) are either the accepted classification system or at the very least ENs are recognised and understood. The vast majority of Royde & Tucker hinges are tested to the appropriate European standards, with the resulting certification being drawn from these, potentially several, ENs simultaneously. ANSI (American National Standards Institute) represent the second globally recognised classification system, which encompasses, amongst other hardware, hinges. Under the ANSI scheme the predominant difference is the proscribing of hinge dimensions recommended for certain applications, in addition a different set of testing criteria, testing methodology and classification system are used when testing and certifying hinges. The hinges contained in he following section are designed and conform with ANSI 156.7 and ANSI 156.1. Independent UL listing of the hinges is in progress, please contact the sales office for the latest information.

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ANSI series Standard weight, fixed pin, three knuckle hinges

88.90 [3.50]

17.45 [0.687] 9.14 [0.360]

35.43 [1.395]

9.02 [0.355]

35.43 [1.395]

88.9 [3.500]

Ø13.00 [0.512]

1.5 [0.060]

3½ x 3½" (88.9 x 88.9mm) Triple knuckle butt hinge Maximum adjusted door weight 175lb/80kg Minimum door thickness 35mm Maintenance free, guaranteed for 25 years c/w No.10 x 1¼" Phillips single helix self tapping wood screw Grade 316 or 304 stainless steel or mild steel (range of finishes available)

9.02 [0.355]

H3535-FS • • • • • •

3.00 [0.118]

101.6 [4.00]

H4040-FS

9.53 [0.38]

25.50 [1.00]

4 x 4" (101.6 x 101.6mm) Triple knuckle butt hinge Maximum adjusted door weight 220lb/100kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w No.12 x 1¼" Phillips single helix self tapping wood screw Grade 316 or 304 stainless steel or mild steel (range of finishes available)

13.00 [0.51]

25.50 [1.00]

24.60 [0.97]

101.60 [4.00]

• • • • • •

3.25 [0.13]

19.05 [0.75]

1.50 [0.06]

Ø13.60 [0.54]

101.66 [4.00]

H4540-FS 12.90 [0.51] 28.58 [1.13] 31.34 [1.23] 28.58 [1.13] 12.90 [0.51]

4½ x 4" (114.3 x 101.6mm) Triple knuckle butt hinge Maximum adjusted door weight 265lb/120kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w No.12 x 1¼" Phillips single helix self tapping wood screw Grade 316 or 304 stainless steel or mild steel (range of finishes available)

9.53 [0.38]

114.30 [4.50]

• • • • • •

3.25 [0.13]

25.40 [1.00]

1.5 [0.06]

Ø13.60 [0.54]

114.3 [4.50]

H4545-FS

31.34 [1.23]

28.58 [1.13]

12.90 [0.51]

9.53 [0.38]

12.90 [0.51]

28.58 [1.13]

4½ x 4½" (114.3 x 114.3mm) Triple knuckle butt hinge Maximum adjusted door weight 265lb/120kg Minimum door thickness 44mm Maintenance free, guaranteed for 25 years c/w No.12 x 1¼" Phillips single helix self tapping wood screw Grade 316 or 304 stainless steel or mild steel (range of finishes available)

114.30 [4.50]

• • • • • •

3.25 [0.13]

25.40 [1.00]

1.5 [0.06]

Ø13.60 [0.54]

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ANSI series

LEFT HAND

RIGHT HAND

Standard weight, lift off, two knuckle hinges H3535-LS/RS

3.0

9.14

88.9

35.43

9.02

35.43

LEFT HAND

RIGHT HAND

9.02

• • • • • •

88.9 17.45

1.5

Ø13.0

101.6 3.25

19.05

H4040-LS/RS

13.00 25.50 24.60

RIGHT HAND

25.50

LEFT HAND

13.00

101.60

• • • • • •

9.53

1.50

Ø13.80

101.66 [4.00]

H4540-LS/RS 12.90 [0.51] 28.58 [1.13] 31.34 [1.23]

RIGHT HAND

LEFT HAND

RIGHT HAND

28.58 [1.13]

LEFT HAND

12.90 [0.51]

9.53 [0.38]

114.30 [4.50]

• • • • • •

3.25 [0.13]

25.40 [1.00]

1.5 [0.06]

Ø 13.60 [0.54]

H4545-LS/RS 12.90 28.58 31.34 12.90

28.58

3.25

25.40 9.53

114.30

• • • • • •

114.3

1.5

Ø13.60

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Anti-ligature hinges Ligature: A device by which means can be used to inflict harm by restricting normal breathing and/or blood flow and/or a flexible device which can be attached to a security device in order to enable its manipulation. Anti-ligature device: A device intended to provide a specific function but from which it is not possible for a ligature to remain secured when subjected to loads representative of a person intending to inflict self harm or to manipulate a security device.

Classification system General For the purpose of this specification, anti-ligature can be classified according to an eight character classification system (in much the same way as the standard EN classification system (see Standards, page X) which can be represented by the 8-box classification code shown below with appropriate values in each box: – box 1

box 2

box 3

box 4

box 5

box 6

box 7

box 8

DHF Technical Specification 001 : Door mounted anti-ligature devices for safety & security purposes : November 05

Category of use (box 1) For guidance purposes, the expected use/abuse is as shown below.

The increasing focus on the safety and security including when, for example, people are unsupervised in special care environments, meant the need for guidance arose to specifically ensure that door mounted furniture including load releasing devices such as coat hooks, and fixed items such as hinges, door handles and other hardware products, used to provide vulnerable people with increased levels of personal freedom and quality of life, do not at the same time provide a means of inflicting self harm or serve as attachment points which enable damage or manipulation of such fittings.

Grade Description Grade 3 High risk usage, significant chances of misuse and abuse

To date, the DHF Technical Specification 001 remains the only method by which a manufacturer can have their products tested against a specified anti ligature test. Key areas with regards this test are described right. Identification/Marking The following information shall be quoted on the labelling, packaging or literature: – manufacturer’s name or trademark, or other means of positive identification clear product identification classification according to clause 4 of this standard number and date of this standard. DHF Technical Specification 001 : Door mounted anti-ligature devices for safety & security purposes : November 05 Requirements and test methods for all door mounted building hardware products which are termed as anti ligature devices, being designed to deny the user or others the opportunity to use the device as a ligature mounting point, whilst providing a specific functional use and performance as specified under other standards applicable to the product. The scope includes items fitted to the door and frame and related items which may be mounted onto the wall adjacent to the door and its frame.

Durability (box 2) Not covered within the scope of this test. For hinges see BS EN 1935. Door mass (box 3) Not covered within the scope of this test. For hinges see BS EN 1935. Suitability for use on fire/smoke doors (box 4) Two grades are identified as shown below: Grade 0 Not suitable or not approved for use on fire/smoke resisting door assemblies Grade 1 Suitable for use on fire/smoke resisting door assemblies in accordance with Annex A Safety (box 5) 4 grades are identified: 1,2,3 and 4 according to the requirements (see next page). Corrosion resistance (box 6) Five grades of corrosion resistance are identified according to EN1670:1998: Grade 0 No defined corrosion resistance Grade 1 Mild resistance Grade 2 Moderate resistance Grade 3 High resistance Grade 4 Very high resistance Security (box 7) Not covered within the scope of this test. For hinges see BS EN 1935 Product type (box 8) 2 grades (A & B) are identified to describe the type of anti-ligature device, as follows: A Fixed hardware device B Load release hardware device (including fixed mounting device)

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Classification system (con’t) Key points required & test methods for: Category of use (box 1) The anti-ligature device, including any associated mounting device, shall resist attempts to unscrew, or otherwise remove, using the following tools: any normally available tools including stainless steel dining knife, flat blade screwdriver, Phillips head or Posidrive head screwdriver, over an elapsed period of ten minutes. At the end of the test, the anti-ligature device and any associated mounting device shall comply with requirements of the Safety clause.

Table Grade 1 >4mm 5N (+0/-0.5N)

Safety Grade criteria Grade 2 Grade 3 2mm 1mm 5N (+0/-0.5N)

5N (+0/-0.5N)

Grade 4 0.5mm 5N (+0/-0.5N)

Durability (box 2) Derived from EN 1935 test evidence. Door mass (box 3) Derived from EN 1935 test evidence. Suitability for use on fire/smoke doors (box 4) Derived from EN 1634 test evidence. Safety (box 5) (Fixed Hardware Devices) The device shall be subjected to safety testing as shown in Table 1 (right). The anti-ligature device shall be mounted in a representative manner including any associated mounting device on a surface which is also of representative orientation to the vertical and horizontal. The ligature test wire shall be either plastic coated with a fabric or metal core, or nylon with a breaking strength > 20N at the correct diameter for the test. For devices designed to be mounted on vertical surfaces, the test wire shall be tied around the device as close to the mounting fixture as is possible using a simple slip knot (see Annex B) and the required ligature test load shall be applied by a weight, sequentially in five directions: i) downward, ii) upward, iii) horizontal left, iv) horizontal right, v) perpendicular to the mounting surface. If the test wire remains attached to the anti-ligature device on any of the five directions, the test will be deemed unsuccessful. The tests for Grade 1 in Table 1 shall be repeated using a test wire comprising a strip of wetted cotton cloth which has been attached to the fixture by tourniquet action. Corrosion resistance (box 6) Derived from EN 1670 test evidence. Security (box 7) Derived from EN 1935 test evidence. Product type (box 8) 2 grades (A & B) are identified. In the case of hinges an “A” – Fixed hardware device, is the appropriate category.

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Anti-ligature series 1

20.5

17.5

• 100x71x5mm Three knuckle butt hinge • Tested to & passed the DHF TS 001: Door mounted anti-ligature devices. Certificate TC/07/09/01/C1 Grade 4 • Maximum adjusted door weight 120kg • To BS EN 1935 Grade 13 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0063 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP102-300 intumescent hinge pads, if being installed on fire doors • 4 x Security Resistorx screws to security faceplates • 6 x metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

71.0

100.0

7.5

85.0

53.0

70.0

103.0

H102-300

TS 001

35.5

5.0

R10

Note: • Mortice detail “A” for installation

6.0

3.0

TS 001

• 125x72x6.75mm Three knuckle butt hinge • Tested to & passed the DHF TS 001: Door mounted anti-ligature devices. Certificate TC/07/09/01/C1 Grade 4 • Maximum adjusted door weight 160kg • To BS EN 1935 Grade 12 • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 years • CE Certificate No. 1121-CPD-AC0064 • Suitable for use on fire doors: Certifire approved – CF209 • To be fitted with HP125-300 intumescent hinge pads, if being installed on fire doors • 4 x Security Resistorx screws to security faceplates • 6 x metric 6 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available) Note: • Mortice detail “B” for installation

17.5

13.5 R1

10.5

0.0

125.0

72.0

6.75

36.0

H125-300

3.0 7.75

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Anti-ligature series 6

• 101.6x71.6x5mm Three knuckle butt hinge • Tested to & passed the DHF TS001: Door mounted Anti-ligature devices. Certificate TC/07/09/01/C1 Grade 4 • Maximum adjusted door weight 120kg • Minimum door thickness 44mm • Maintenance free, guaranteed for 25 • To BS EN 1935 Grade 13 • CE Certificate No. 1121-CPD-AC0007 • Suitable for use on fire doors: Certifire approved – CF215 • To be fitted with HP207-300 intumescent hinge pads, if being installed on fire doors • Concealed bearings • 4 x M4 Allen Head machine screws to faceplates • 8 x metric 5 x 32mm wood screws • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

9.53

0.0

101.6

71.6 5.0

19.05

37.8

Note: • Mortice detail “C” for installation

6.0

3.0

H210-300

0.0

82.4

114.3x82.4x6.5mm Three knuckle butt hinge Maximum adjusted door weight 160kg Minimum door thickness 54mm Maintenance free, guaranteed for 25 years Concealed bearings 4 x M4 Allen Head machine screws to faceplates 8 x metric 6 x 32mm wood screws Grade 316 or 304 stainless steel or mild steel (range of finishes available)

31.34

114.3

• • • • • • • •

24.6

88.5

75.6

H207-300

TS 001

6.5

Note: • Mortice detail “D” for installation

25.4 9.53

R8.

41.2

6.5

3.0

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Standard duty

LEFT HAND

RIGHT HAND

Rising and falling butt hinges H300 • • • • • • •

Rising butt hinge 100x77x3mm rising butt hinge These hinges cause the door to SHUT Maximum adjusted door weight 50kg Minimum door thickness 29mm c/w metric 5 x 32mm wood screws To ensure correct working, pairs of rising butts must be fitted co-axially with screws supplied. • Special door head/frame details may be required to allow the door to rise • Due to the precision engineering of our rising butt hinges, 3 or even 4 can be used per door leaf, if required • Grade 304 stainless steel (range of finishes available)

Radius corner versions available

Notes: • These butt hinges are not to be confused with the HI-LOAD range, in that they require regular maintenance. After fitting, the cam faces and pin must be lubricated with grease supplied, following the manufacturer’s instructions.

H302 • Rising butt hinge • As above, but with a 10.5mm rise

H301 • • • • • • •

Falling butt hinge 100x77x3mm falling butt hinge These hinges cause the door to fall OPEN Maximum adjusted door weight 50kg Minimum door thickness 29mm c/w metric 5 x 32mm wood screws Due to the precision engineering of our rising butt hinges, 3 or even 4 can be used per door leaf, if required • Grade 304 stainless steel (range of finishes available) Notes: • These butt hinges are not to be confused with the HI-LOAD range, in that they require regular maintenance. After fitting, the cam faces and pin must be lubricated with grease supplied, following the manufacturer’s instructions.

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Heavy duty Rising and falling butt hinges D140 • Damper unit • 147x52x32mm Damper unit for use with rising butt hinges • Dampens the closing action between 26° and 0° on a 44mm door using a RT H300 series hinge • Adjustable power. Slacken locking nut with 1.5mm Allen key, turn knob on base of unit • Unit is mounted in the hinge edge of the door (frame or door mounted). Should be positioned in close proximity to one of the rising butts • c/w No4 x 5/8" screws Notes: • If door mounting, ensure that the unit’s bore hole is parallel to the door face. • Placing the unit further from the hinge pivot point gives maximum mechanical advantage. The unit’s faceplate and strike plate must be flush mounted.

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Introduction to

Bespoke & Designer hinges Almost uniquely Royde & Tucker have both the engineering knowledge and UK manufacturing competence to produce hardware designed for specific requirements. We frequently engage with Architectural Ironmongers, Architects and Designers to produce products to either solve a particular on-site conundrum or meet a desired aesthetic requirement. This process may merely require a slight modification to an existing product (whether stocked or previously produced) or a completely new design/shape/size/finish. Whether doors are extra wide or extra heavy, whether bespoke finishing and unusual design is required, our ability to advise and suggest the right product is second to none. Whether it’s a lifeboat station, offshore rig, historic castle, clinical suite, hotel foyer or city penthouse, in almost all situations we can design, prototype and manufacture – all using and based on our engineering pedigree and background.

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Bespoke and Design H207-400

2/4

• • • • • • • • • • •

101.6x73.2x5mm three knuckle butt hinge Fully concealed fixings Plain cover plate finished to match hinge body To BS EN 1935 Grade 13 Maximum adjusted door weight 120kg Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0007 Suitable for use on fire doors. Certifire Approved – CF215 c/w metric 5 x 32mm wood screws To be fitted with HP207-300 intumescent hinge pads if being installed on fire doors • Grade 316 or 304 stainless steel or mild steel (range of finishes available)

MORTICE DETAIL

Note: • Mortice detail “C” for installation

C 22.0

HOLE Ø 6mm X 6mm DEEP COUNTERSINK Ø 12mm

36.5

5.0

3.0 13.0

H206-400

2/4

73.2

• • • • • • • • • •

101.6x73.2x5mm two knuckle lift off hinge Fully concealed fixings To BS EN 1935 Grade 11 Maximum adjusted door weight 80kg Minimum door thickness 35mm Maintenance free, guaranteed for 25 years CE Certificate No. 1121-CPD-AC0007 Suitable for use on fire doors. Certifire Approved – CF215 c/w metric 5 x 32mm wood screws To be fitted with HP207-300 intumescent hinge pads if being installed on fire doors • Grade 316 or 304 stainless steel or mild steel (range of finishes available) Note: • Mortice detail “D” for installation

MORTICE DETAIL

HOLE Ø 6mm X 6mm DEEP COUNTERSINK Ø 12mm

LEFT HAND H206-LR

101.6

RIGHT HAND H206-RR

ø13.0

D 15.5

30.0

5.0

N.B. Mortice details are for guidance only. The H207-400 can be fitted in the normal position with the knuckle proud of the door/frame. RT recommend however that the H206-400 always has the knuckle proud to enable removal of the door.

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