DESIGNBRIEF Submitted by: Aiden Thomlinson, Hisham Baharin, Kevin Su
DNB601 | Industrial Design - Interative Design
Saver Mate Pad B.O.M. PART IMAGE
PART NUMBER
1
Total
PART NAME
Base
QUANTITY per unit
Weight of Part (Kilograms)
1
Production Cost ($) Inc. Materials
Material
Finishes/Colour
Manufacture Method
1.1
ABS Carbonate
Textured
Injection Molded
7.4
Part Cost ($)
Total Cost ($)
Notes
_
7.4
Custom
2
Button Base
1
0.69
ABS Carbonate
Textured
Injection Molded
4.2
_
4.2
Custom
3
Button
1
0.36
ABS Carbonate
Textured
Injection Molded
3.8
_
3.8
Custom
4
Housing Seal
1
0.68
Silicone
_
Compression Molded
1.5
_
1.5
Custom
5
8 x AA Battery Pack
1
0.12
_
_
_
_
0.5
0.5
Standard
6
17mm Spring
4
0.09
_
_
_
_
0.4
1.6
Standard
7
m4 Screw
9
0.03
_
_
_
_
$0.01
$0.09
Standard
8
Electronical Compentry
components)
0.5
_
_
_
_
3.4
3.4
Standard
(Multiple
3.57kg
$22.49
Saver Mate B.O.M. PART IMAGE
Weight of Part (Kilograms)
Material
Finishes/Colour
Manufacture Method
Production Cost ($) Inc. Materials
8.74
Polyethelene
Textured/Red
Roto Molded
191.6
1
0.26
ABS
Textured/Grey
Injection Molded
Tank Bubble Gauge
1
0.73
ABS Carbonate
4
Lid
1
3.72
Polyethelene
5
Dispersion Pipe
1
0.34
Brass
6
Nozzel
1
0.44
Brass
7
Davey 95s Shallow Well Jet Pump
1
22
_
8
Suction Hose
1
0.46
9
Suction Hose Coupling
1
11
Baloon Wheel
12
PART NUMBER
PART NAME
QUANTITY per unit
1
Body
1
2
Drainage Plug
3
Total Cost ($)
Notes
_
191.6
Custom
0.2
_
0.2
Custom
Injection Molded
4.2
_
8.4
Custom
Roto Molded
86.2
_
86.2
Custom
CNC
3.4
_
3.4
Custom
CNC
_
1
1
Standard
_
_
_
Reinforced PVC plastic
_
_
_
0.5
0.5
Standard
0.91
Machined
Natural
_
_
0.58
0.58
Standard
2
2.5
Polyurethane Tyre, Polypropylene Hub
_
_
_
139.99
139.99
Standard
24mm Steel Axel
1
3.81
Steel tube
_
_
3.2
_
3.2
Custom
13
24mm Axel Nut
4
0.1
Aluminium
_
_
_
0.02
0.02
Standard
15
Axel Spacer
4
0.12
Aluminium
_
_
0.02
0.02
Standard
16
Tank Seal
1
0.28
Silicone
Cloudy
0.8
_
0.8
Standard
Gloss/Translucent
Textured/Red
Polished/Natural
Polished/Natural
Extrusion/Cut
Compression Moulded
Part Cost ($)
$1,099.00
$1,099.00
Standard
17
Handle/Leg Left
1
2.4
Steel tube
Textured/Grey
Extrusuion/ Bent
43.5
_
43.5
Custom
18
Handle/Leg Right
1
2.4
Steel tube
Textured/Grey
Extrusuion/ Bent
43.5
_
43.5
Custom
19
Solenoid Valve
1
0.44
_
_
_
_
10
10
Standard
20
Electrical Components (kit)
1
0.5
_
_
_
_
9.6
9.6
Standard
21
m5 Fixing Screw
34
0.03
Steel
Natural
Extrusion/ Cut
_
0.01
0.01
Standard
22
Handle/Leg Bracket
16
0.55
Steel
Natural
Extrusion/ Cut
_
0.03
0.03
Standard
23
Electronic Tub
1
0.5
ABS Carbonate
Textured/Red
Injection Molded
1.3
_
1.3
Custom
24
Perspex Light Cover
1
0.15
Acrylic
Translucent
Vacuum Formed
0.2
_
0.2
Custom
25
Electronic Cover
1
0.3
Polyethelene
Textured/Red
Injection Molded
0.89
_
0.89
Custom
26
LED Signal Light
2
0.3
_
_
_
_
15
15
Standard
27
Battery
1
15
_
_
_
_
10
10
Standard
1
0.04
_
_
_
_
2.5
2.5
Standard
28
Total
Transmitter/ Reciever
29
Inverter
1
0.72
_
_
_
_
5
5
Standard
30
Housing Clip (set)
2
0.22
_
_
_
_
0.06
0.06
Standard
31
Bucket
1
0.4
_
_
_
_
0.7
0.7
Standard
59.2kg
$1,677.20
100
15
15
36
35
15 20 15
52
200
A
40
5
900
230
R30 390
16
R20
A
11.14 35
90
323
TOP VIEW
0
R4
600 530 400 20
40
RIGHT TOP ISOMETRIC VIEW
75 20
625
200
10
SECTION A-A
R10
157
35
3
9
200
20
0 R2
R3 0
3
36
R1
150
178
R40
200
218
352
124
0
7
70
42
R80
124
R4
260
550
207
35
3
50
105
R20
152
330
316
R30
380
241
15
8.50
R20
150
350
100
15 15
25 5 R20
31.82 5
NOTE: all wall sections are 3mm thick
570
5
362
222 R20
145
RIGHT SIDE VIEW
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
02/11/13
CHK'D
H.B.
H.B.
02/11/13
APPV'D
A.T.
A.T.
02/11/13
REVISION V1
DATE
TITLE:
02/11/13
Body
MFG Q.A
MATERIAL:
PART NO.
Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 8.74kg
SCALE:1:10
1
A3 SHEET 1 OF 15
M5 countersunk screw for fixing
DETAIL A SCALE 1 : 2 600 100
311
40
133
100
178 34
A
32
R5 32 38
32
R10 14 8째
226
77
166
5 R3
50
280
0 R2
TOP LEFT ISOMETRIC VIEW
60
14
32
20
BACK VIEW
RIGHT SIDE VIEW 143 DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Body
MFG
BOTTOM LEFT ISOMETRIC VIEW
NOTE: all wall sections are 3mm thick
Q.A
MATERIAL:
PART NO.
Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 8.74kg
SCALE:1:10
1
A3 SHEET 2 OF 15
26
2
35.50
50 2. R1 TOP VIEW 18 5
285.50
295.50
R12.75
RIGHT TOP ISOMETRIC VIEW
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR:
5
.7
BACK VIEW
R8
9
FRONT VIEW
NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE 09/06/13
TITLE:
Tank Bubble Gauge
MFG Q.A
MATERIAL:
PART NO.
ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.73kg
SCALE:1:2
3
A3 SHEET 3 OF 15
50
100
150
627 700
241
49
600 100
100
29
141
160
198
179
150
64
22
20 34 340
10
RIGHT TOP ISOMETRIC VIEW 87 198
TRUE R10
A
141
R10
87
TOP VIEW
78
53
14
째
43
43
15
R3
77
193
10
37째
148
22
378
9
10
38
FRONT VIEW
10
193
298
33
A
84
80
SECTION A-A
600
72
20
10
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
22
27
371
209
33
208 385
38
18
80 14
147
BOTTOM VIEW
REVISION V1
DATE
TITLE:
09/06/13
Lid
30
524 536
10
32
MFG
NOTE: all wall sections are 3mm thick
Q.A
MATERIAL:
PART NO.
Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 3.72kg
SCALE:1:10
4
A3 SHEET 4 OF 15
96
RIGHT TOP ISOMETRIC VIEW
146
TOP VIEW
RIGHT SIDE VIEW
FRONT VIEW
FRONT VIEW DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Dispersion Pipe
MFG Q.A
MATERIAL:
PART NO.
Brass DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.34kg
SCALE:1:10
5
A3 SHEET 5 OF 15
1100
RIGHT TOP ISOMETRIC VIEW
200 DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR:
TOP VIEW 24
NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE 09/06/13
TITLE:
24mm Steel Axel
MFG Q.A
FRONT VIEW
MATERIAL:
PART NO.
Steel tube DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 3.81kg
SCALE:1:10
12
A3 SHEET 6 OF 15
424
320
619
32
R1 6
TOP VIEW
32
RIGHT TOP ISOMETRIC VIEW 85
320
104
97
489
R3 6
32
427
9째
491
518
FRONT VIEW
636
177
604
117
9째
32
12째
82 RIGHT SIDE VIEW DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE 09/06/13
TITLE:
Handle/ Leg (Left)
MFG Q.A
MATERIAL:
PART NO.
Steel Tube DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 2.4kg
SCALE:1:10
17
A3 SHEET 7 OF 15
619
320
424
32
R1
12째
427
604
489
509
492
9째
636
117
97
9째
320
32
32 104
TOP VIEW
6
RIGHT TOP ISOMETRIC VIEW
6
R3
32
82
RIGHT SIDE VIEW
FRONT VIEW DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE 09/06/13
TITLE:
Handle/ Leg (Right)
MFG Q.A
MATERIAL:
PART NO.
Steel Tube DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 2.4kg
SCALE:1:10
18
A3 SHEET 8 OF 15
150
R1 5
319
10
40
399
RIGHT TOP ISOMETRIC VIEW
160
24.50
TOP VIEW
43
50
99
30
3
6.60
24.50
R1
5
18 28 319
FRONT VIEW
RIGHT SIDE VIEW
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Electronic Tub
MFG Q.A
MATERIAL:
PART NO.
ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.5kg
SCALE:1:5
23
A3 SHEET 9 OF 15
10
3
TOP VIEW
RIGHT TOP ISOMETRIC VIEW 270
40
50
40
0
R2
40
4
31
19
FRONT VIEW
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE 09/06/13
TITLE:
Perspex light Cover
MFG Q.A
MATERIAL:
PART NO.
Acrylic DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.51kg
SCALE:1:10
24
A3 SHEET 10 OF 15
10
399
TOP VIEW
40
319
40
RIGHT TOP ISOMETRIC VIEW 131.22
24.50
40
40
18 28
5
19
R1
9.
50
R1
24.50
25
30
째
51
50
6.60
50
131.22 31.22
39.50
FRONT VIEW DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE 09/06/13
TITLE:
Electronic Cover
MFG Q.A
MATERIAL:
PART NO.
Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.3kg
SCALE:1:2
25
A3 SHEET 11 OF 15
M5 countersunk screw for fixing
273 293 298 318 337 450 550
3
B
RIGHT TOP ISOMETRIC VIEW TOP VIEW
56 3
A
331 273
DETAIL C SCALE 2 : 1
0
337
R1
2
R1
R1
450
C 80
DETAIL B SCALE 1 : 1
A
3
R1
SECTION A-A
FRONT VIEW DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Base
MFG Q.A
MATERIAL:
PART NO.
ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 1.1kg
SCALE:1:5
1
A3 SHEET 12 OF 15
15
140
260 274 310 321 364
3
R1
3
RIGHT TOP ISOMETRIC VIEW
140 TOP VIEW
274
0
A
R2
3
48 29
35
7.32
9
160
A
SECTION A-A
3
0 R1
48
10
R1
364 310
260 280
FRONT VIEW
15
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Button Base
MFG Q.A
MATERIAL:
PART NO.
ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.69kg
SCALE:1:5
2
A3 SHEET 13 OF 15
273 TOP VIEW
RIGHT TOP ISOMETRIC VIEW
273 8.50
62
91
3
A
SECTION A-A
A
36.12 FRONT VIEW
BOTTOM VIEW
R140
R145
12.70
R1
4
15
5
49 DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Button
MFG Q.A
MATERIAL:
PART NO.
ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.36kg
SCALE:1:5
3
A3 SHEET 14 OF 15
TOP VIEW
RIGHT TOP ISOMETRIC VIEW
370 FRONT VIEW
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME
SIGNATURE
DATE
DRAWN
K.S.
K.S.
09/06/13
CHK'D
H.B.
H.B.
09/06/13
APPV'D
P.G.
P.G.
09/06/13
REVISION V1
DATE
TITLE:
09/06/13
Housing Seal
MFG Q.A
MATERIAL:
PART NO.
Silicone DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS
WEIGHT: 0.68kg
SCALE:1:5
4
A3 SHEET 15 OF 15