Service Manual Transmissions Section 1 - General Information Section 2 - Care and Safety Section A - Axle Hubs Section B - Axle Hubs Swivels and Driveshafts Section C - Axle Integral Brakes Section D - Axle Drive Heads Section E - Manual Gearboxes Section F - Powershift Gearboxes Section G - Transfer Gearboxes
Publication No.
9803/8610-14
World Class Customer Support Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section i - Front Cover
Notes:
i-0
9803/8610-14
i-0
Section 1 General Information Service Manual - Transmissions Section 1 - General Information Section 2 - Care and Safety Section A - Axle Hubs Section B - Axle Hubs Swivels and Driveshafts Section C - Axle Integral Brakes Section D - Axle Drive Heads Section E - Manual Gearboxes Section F - Powershift Gearboxes Section G - Transfer Gearboxes
Publication No.
9803/8610-14
World Class Customer Support Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1 - General Information
Notes:
1-0
9803/8610-14
1-0
Section 1 - General Information Contents Page No. About This Manual Scope ...................................................................................................... 1 - 1 Axles ........................................................................................................ 1 - 2 Axle Sub-assembly Identification ....................................................... 1 - 2 Applicable Machines ................................................................................ 1 - 3 Working Practice ................................................................................... 1 - 10 Torque Settings Zinc Plated Fasteners and Dacromet Fasteners ................................... Introduction ....................................................................................... Bolts and Screws .............................................................................. Hydraulic Connections ........................................................................... 'O' Ring Face Seal System ............................................................... 'Torque Stop' Hose System ..............................................................
1 - 11 1 - 11 1 - 11 1 - 15 1 - 15 1 - 18
Service Tools Numerical List ........................................................................................ 1 - 19 Tool Detail Reference ............................................................................ 1 - 21 Service Aids Sealing and Retaining Compounds ....................................................... 1 - 38
1-i
1-i
Section 1 - General Information Contents
1 - ii
Page No.
1 - ii
Section 1 - General Information
About This Manual Scope The publication is built up in a modular way to include procedures for dismantling, inspection and assembly of JCB axles and gearboxes. It should be noted that procedures given in this manual are for transmission assemblies only. Service procedures specific to machine transmission installations are given in the relevant machine service manual. When applicable, procedures in this manual are referred to in the JCB machine service manual. To check the cross reference see the transmission Technical Data pages in the machine service manual. There are many transmission variants, ensure that you are referencing the correct procedures for the applicable transmission assembly.
1-1
9803/8610-14
1-1
Section 1 - General Information About This Manual Axles
Axles Because axles are modular many axle sizes and types are manufactured using a small number of sub-assemblies.
For this reason the procedures in this manual are for axle sub-assemblies not complete axle assemblies. This means that procedures appear only once.
Axle Sub-assembly Identification Sub-assembly
Section Typical Axle Assemblies
Axle Hubs (Includes hubs with integral brakes)
A
Axle Hub Swivels and Driveshafts
B
Axle Integral Brakes
C
Axle Drive Heads (Includes drive heads for 1 piece axles (A) and 3 piece axles (B))
D
A
B
1-2
9803/8610-14
1-2
Section 1 - General Information About This Manual Applicable Machines
Applicable Machines The tables show which transmission dismantle and assembly procedure is applicable to which machine. Use the cross references to the procedures in this manual.
K Gearbox Procedures ( T 1-3) K Front Axle Procedures ( T 1-4) K Rear Axle Procedures ( T 1-6)
Important: One machine model can have more than one transmission option. Always cross check the Transmission Techinical Data in the applicable Machine Service Manual for the correct transmission component information.
Machines
K Brakes Procedures ( T 1-8) K Transfer Gearbox Procedures ( T 1-9)
Table 1. Gearbox Procedures Service Procedures Manual Manual Gearboxes(1)
Backhoe Loaders
Powershift Gearboxes(1)
Section E
Section F
2CX, 212 - 930000 on
9803/7130
SS500 Synchro Shuttle
-
3CX - 960001 on
9803/3290
SS700 Synchro Shuttle
-
3CX - 960001 on
9803/3290
SS700 Type 2 Synchro Shuttle
-
3CX, 4CX 960001 on
9803/3290
-
PS766 and PS764 - 2004 model Powershift
Side Engined 768740 to 1185999
9803/3630
-
PS700 Powershift
Side Engined 768740 to 1185999
9803/3630
-
PS750 Powershift(2)
Side Engined up to 10.5m lift height 1186000 to 1507999
9803/3730
-
PS750 Powershift, PS750 Powershift MkIII, PS766 and PS764 - 2004 model Powershift
Side Engined over 10.5m lift height 1186000 to 1507999
9803/3730
-
PS750 Powershift , PS750 Powershift MkIII
Side Engined - 506-36, 507-42, 509-42, 9803/3740 510-55 - 1402000 on
-
PS750 Powershift MkIII, PS750 Powershift MKIV
Loadalls
Side Engined Construction Machines 1508000 on
9803/3750
PS750 Powershift MkIII, PS750 Powershift MKIV, PS766 and PS764 - 2004 model Powershift
Side Engined Agricultural Machines 1508000 on
9803/3760
SS700 Type 2 Synchro Shuttle
PS750 Powershift MkIII, PS750 Powershift MKIV, PS766 and PS764 - 2004 model Powershift
Rear Engined 1182000 on
9803/3710
SS600 Synchro Shuttle
PS750 Powershift, PS750 Powershift MkIII
9803/5100
SS600 Synchro Shuttle
-
Rough Terrain Fork Lifts 921, 926, 930, 940 - 600001 on
(1) Includes procedures for 2WD and 4WD gearboxes if applicable (2) Includes the 5 speed variant
1-3
9803/8610-14
1-3
Section 1 - General Information About This Manual Applicable Machines Machines
Table 2. Front Axle Procedures Service Procedures Manual Drive Head Hub Swivel and Driveshaft
Hub
Section D
Section B
Section A
-
40 Series Hub
Backhoe Loaders Midi
9803/9400
40 Series Drive Head (3 Piece Axles)
2CX, 212 - 930000 on
9803/7130
55 and 80 Series Drive Head (1 Piece Axles)
3CX (2WS, 2WD) - 960001 on
9803/3290
-
3CX, 4CX (2WS, 4WD) - 960001 on
9803/3290
55 Series Hub 55 and 80 Series Drive Head (1 Piece Swivel and Diveshaft Axles)
55 and 70 Series Hub
3CX, 4CX (4WS, 4WD) - 960001 on
9803/3290
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Diveshaft
80 Series Hub
Side Engined - 768740 to 1185999
9803/3630
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
80 Series Hub
Side Engined - 1186000 to 1507999
9803/3730
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
80 Series Hub
Side Engined - 506-36 - 1402000 on
9803/3740
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
55 Series Hub
Side Engined - 507-42, 509-42, 510-55 - 9803/3740 1402000 on
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
80 Series Hub
Side Engined `low boom'- 1186000 to 1507999
9803/3730
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
80 Series Hub
Side Engined Construction Machines 1508000 on
9803/3750
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
80 Series Hub
Side Engined Agricultural Machines 1508000 on
9803/3760
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
55 and 70 Series Hub, 80 Series Hub
Side Engined Hydrostatic Machines 527-58 - 1473000 on
9813/0200
55 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
55 and 70 Series Hub
Refer to Hub
55 and 70 Series Hub Dead Steer Hub
Loadalls
1-4
9803/8610-14
1-4
Section 1 - General Information About This Manual Applicable Machines Machines
Service Manual
Procedures Drive Head
Hub Swivel and Driveshaft
Hub
Section D
Section B
Section A
9803/3710
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Diveshaft
80 Series Hub
Compact - 515-40,520-40 from 1012000 9803/3690
40 Series Drive Head (1 Piece Axles)
40 Series Hub Swivel and Driveshaft
40 Series Hub
Compact 524-50,527-55 from 1068000
9803/3690
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Diveshaft
40 Series Hub
9803/5100
80 Series Drive Head (3 Piece Axles)
55 and 70 Series Hub
Rear Engined 1182000 on
Rough Terrain Fork Lifts 921, 926, 930, 940 - 600001 on
1-5
9803/8610-14
70 Series Driveshaft
1-5
Section 1 - General Information About This Manual Applicable Machines Machines
Table 3. Rear Axle Procedures Service Procedures Manual Drive Head Hub Swivel and Driveshaft Section D
Section B
Hub Section A
Backhoe Loaders Midi
9803/9400
40 Series Drive 70 Series Head and Drop Box Driveshaft (3 Piece Axles)
40 Series Hub
2CX, 212 - 930000 on
9803/7130
80 Series Drive Head (3 Piece Axles)
70 Series Driveshaft
55 and 70 Series Hub
3CX (2WS, 2WD) - 960001 on
9803/3290
80 Series Drive Head (3 Piece Axles)
70 Series Driveshaft
55 and 70 Series Hub
3CX, 4CX (2WS, 4WD) - 960001 on
9803/3290
80 Series Drive Head (3 Piece Axles)
70 Series Driveshaft
55 and 70 Series Hub
3CX, 4CX (4WS, 4WD) - 960001 on
9803/3290
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Driveshaft
80 Series Hub
Loadalls Side Engined up to 10.5 metre lift height 9803/3630 - 768740 to 1185999
55 Series Hub 55 and 80 Series Drive Head (1 Piece Swivel and Axles) Driveshaft
55 and 70 Series Hub
Side Engined over 10.5 metre lift height 9803/3630 - 768740 to 1185999
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Driveshaft
80 Series Hub with Integral Brake
Side Engined up to 10.5 metre lift height 9803/3730 - 1186000 to 1507999
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Driveshaft
55 and 70 Series Hub
Side Engined `low boom'- 1186000 to 1507999
9803/3730
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Driveshaft
80 Series Hub
Side Engined - 506-36 - 1402000 on
9803/3740
55 Series Drive Head (1 Piece Axles)
55 Series Hub Swivel and Driveshaft
55 Series Hub
Side Engined - 507-42, 509-42, 510-55 - 9803/3740 1402000 on
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Driveshaft
55 Series Hub
Side Engined over 10.5 metre lift height 9803/3730 - 1186000 to 1507999
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Driveshaft
80 Series Hub with Integral Brake
1-6
9803/8610-14
1-6
Section 1 - General Information About This Manual Applicable Machines Machines
Service Manual
Procedures Drive Head
Hub Swivel and Driveshaft
Hub
Section D
Section B
Section A
Side Engined Construction Machines 1508000 on
9803/3750
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles), 80 Series Driveshaft Drive Head (3 Piece Axles)
80 Series Hub, 80 Series Hub with Integral Brake
Side Engined Agricultural Machines 1508000 on
9803/3760
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Driveshaft
55 and 70 Series Hubs
Side Engined Hydrostatic Machines 527-58 - 1473000 on
9813/0200
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Diveshaft
55 and 70 Series Hub
Rear Engined 1182000 on
9803/3710
80 Series Drive Head (3 Piece Axles)
55 Series Hub Swivel and Driveshaft
80 Series Hub
Compact 515-40,520-40 from 1012000
9803/3690
40 Series Drive Head (1 Piece Axles)
40 Series Hub Swivel and Driveshaft
40 Series Hub
Compact 524-50,527-55 from 1068000
9803/3690
55 and 80 Series 55 Series Hub Drive Head (1 Piece Swivel and Axles) Diveshaft
40 Series Hub
921, 926, 930, 940 2WD - 600001 on
9803/5100
-
Dead Steer Hub
921, 926, 930, 940 4WD - 600001 on
9803/5100
55 Series Hub 55 and 80 Series Drive Head (1 Piece Swivel and Axles) Diveshaft
Rough Terrain Fork Lifts
1-7
9803/8610-14
-
55 and 70 Series Hub
1-7
Section 1 - General Information About This Manual Applicable Machines Machines
Table 4. Brakes Procedures Service Procedures Manual Axle Integral Brakes
Hub Brakes
Section C
Section A
Backhoe Loaders Midi
9803/9400
40 Series Integral Brakes (3 Piece Axles)
-
2CX, 212 - 930000 on
9803/7130
70 Series Integral Brakes (3 Piece Axles)
-
3CX ,4CX - 960001 on
9803/3290
70 Series Integral Brakes (3 Piece Axles)
-
Side Engined up to 10.5 metre lift height - 768740 9803/3630 to 1185999
70 Series Integral Brakes (3 Piece Axles)
-
Side Engined over 10.5 metre lift height - 768740 9803/3630 to 1185999
70 Series Integral Brakes (3 Piece Axles)
80 Series Hub with Integral Brake
Side Engined up to 10.5 metre lift height 1186000 to 1507999
9803/3730
70 Series Integral Brakes (3 Piece Axles)
-
Side Engined `low boom'- 1186000 to 1507999
9803/3730
70 Series Integral Brakes (3 Piece Axles)
70 Series Integral Brakes (3 Piece Axles)
Side Engined - 506-36 - 1402000 on
9803/3740
70 Series Integral Brakes (3 Piece Axles)
Side Engined - 507-42, 509-42, 510-55 - 1402000 9803/3740 on
70 Series Integral Brakes (3 Piece Axles)
Side Engined over 10.5 metre lift height - 1186000 9803/3730 to 1507999
70 Series Integral Brakes (3 Piece Axles)
80 Series Hub with Integral Brake
Side Engined Construction Machines - 1508000 on
9803/3750
70 Series Integral Brakes (3 Piece Axles)
80 Series Hub with Integral Brake
Side Engined Agricultural Machines -1508000 on 9803/3760
70 Series Integral Brakes (3 Piece Axles)
-
Side Engined Hydrostatic Machines - 527-58 1473000 on
9813/0200
70 Series Integral Brakes (3 Piece Axles)
-
Rear Engined 1182000 on
9803/3710
70 Series Integral Brakes (3 Piece Axles)
-
9803/5100
70 Series Integral Brakes (3 Piece Axles)
-
Loadalls
Rough Terrain Fork Lifts 921, 926, 930, 940 - 600001 on
1-8
9803/8610-14
1-8
Section 1 - General Information About This Manual Applicable Machines Machines
Table 5. Transfer Gearbox Procedures Service Manual
Procedures Section G
Backhoe Loaders Midi
9803/9400
The drop box is part of the rear axle drive head. K Rear Axle Procedures ( T 1-6)
Side Engined - 768740 to 1185999
9803/3630
Bevel Gearbox
Side Engined - 1186000 to 1507999
9803/3730
Bevel Gearbox
Side Engined - 506-36, 507-42, 509-42, 510-55 - 1402000 on
9803/3740
Bevel Gearbox
Side Engined Construction Machines - 1508000 on
9803/3750
Bevel Gearbox
Side Engined Agricultural Machines - 1508000 on
9803/3760
Bevel Gearbox
Rear Engined 1182000 on
9803/3710
70 Series Drop Box
Compact 515-40,520-40 from 1012000
9803/3690
HG 310
Compact 524-50,527-55 from 1068000 to 1069457
9803/3690
HG 700
Loadalls
1-9
9803/8610-14
1-9
Section 1 - General Information About This Manual Working Practice
Working Practice This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of earthmoving transmissions. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. Cleanliness is of the utmost importance when servicing transmission assemblies, be sure to take every precaution to prevent the ingress of dirt and debris. Finally, please remember above all else SAFETY MUST COME FIRST!
1-10
9803/8610-14
1-10
Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners
Torque Settings Zinc Plated Fasteners and Dacromet Fasteners T11-002
Introduction
Bolts and Screws
Some external fasteners on JCB machines are manufactured using an improved type of corrosion resistant finish. This type of finish is called Dacromet and replaces the original Zinc and Yellow Plating used on earlier machines.
Use the following torque setting tables only where no torque setting is specified in the text.
The two types of fasteners can be readily identified by colour and part number suffix. K Table 6. Fastener Types ( T 1-11).
Torque settings are given for the following conditions:
Fastener Type
Table 6. Fastener Types Colour Part No. Suffix
Note: Dacromet fasteners are lubricated as part of the plating process, do not lubricate.
Condition 1 – Un-lubricated fasteners – Zinc fasteners – Yellow plated fasteners
Zinc and Yellow
Golden finish
'Z' (e.g. 1315/3712Z)
Dacromet
Mottled silver finish 'D' (e.g. 1315/3712D)
Condition 2 – Zinc flake (Dacromet) fasteners
Note: As the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners, the torque figures used must be relevant to the type of fastener. Note: A Dacromet bolt should not be used in conjunction with a Zinc or Yellow plated nut, as this could change the torque characteristics of the torque setting further. For the same reason, a Dacromet nut should not be used with a Zinc or Yellow plated bolt.
– Lubricated zinc and yellow plated fasteners – Where there is a natural lubrication. For example, cast iron components
Verbus Ripp Bolts
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. Note: Dacromet bolts, due to their high corrosion resistance are used in areas where rust could occur. Dacromet bolts are only used for external applications. They are not used in applications such as gearbox or engine joint seams or internal applications.
1-11
Fig 1. Torque settings for these bolts are determined by the application. Refer to the relevant procedure for the required settings.
9803/8610-14
1-11
Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners Table 7. Torque Settings - UNF Grade 'S' Fasteners Hexagon (A/F) Condition 1
Bolt Size in.
mm
in.
Nm
kgf m
lbf ft
Nm
kgf m
lbf ft
1/4
6.3
7/16
11.2
1.1
8.3
10.0
1.0
7.4
5/16
7.9
1/2
22.3
2.3
16.4
20.0
2.0
14.7
3/8
9.5
9/16
40.0
4.1
29.5
36.0
3.7
26.5
7/16
11.1
5/8
64.0
6.5
47.2
57.0
5.8
42.0
1/2
12.7
3/4
98.00
10.0
72.3
88.0
9.0
64.9
9/16
14.3
13/16
140.0
14.3
103.2
126.0
12.8
92.9
5/8
15.9
15/16
196.0
20.0
144.6
177.0
18.0
130.5
3/4
19.0
1 1/8
343.0
35.0
253.0
309.0
31.5
227.9
7/8
22.2
1 15/16
547.0
55.8
403.4
492.0
50.2
362.9
1
25.4
1 1/2
814.0
83.0
600.4
732.0
74.6
539.9
1 1/8
31.7
1 7/8
1181.0
120.4
871.1
1063.0
108.4
784.0
1 1/4
38.1
2 1/4
1646.0
167.8
1214.0
1481.0
151.0
1092.3
Table 8. Torque Settings - Metric Grade 8.8 Fasteners Hexagon (A/F) Condition 1
Bolt Size ISO Metric Thread
1-12
Condition 2
mm
mm
Nm
kgf m
lbf ft
Condition 2 Nm
kgf m
lbf ft
M5
5
8
5.8
0.6
4.3
5.2
0.5
3.8
M6
6
10
9.9
1.0
7.3
9.0
0.9
6.6
M8
8
13
24.0
2.4
17.7
22.0
2.2
16.2
M10
10
17
47.0
4.8
34.7
43.0
4.4
31.7
M12
12
19
83.0
8.5
61.2
74.0
7.5
54.6
M16
16
24
205.0
20.9
151.2
184.0
18.8
135.7
M20
20
30
400.0
40.8
295.0
360.0
36.7
265.5
M24
24
36
690.0
70.4
508.9
621.0
63.3
458.0
M30
30
46
1372.0
139.9
1011.9
1235.0
125.9
910.9
M36
36
55
2399.0
244.6
1769.4
2159.0
220.0
1592.4
9803/8610-14
1-12
Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners Table 9. Metric Grade 10.9 Fasteners Hexagon (A/F) Condition 1
Bolt Size ISO Metric Thread
mm
mm
Nm
kgf m
Condition 2 lbf ft
Nm
kgf m
lbf ft
M5
5
8
8.1
0.8
6.0
7.3
0.7
5.4
M6
6
10
13.9
1.4
10.2
12.5
1.3
9.2
M8
8
13
34.0
3.5
25.0
30.0
3.0
22.1
M10
10
17
67.0
6.8
49.4
60.0
6.1
44.2
M12
12
19
116.0
11.8
85.5
104.0
10.6
76.7
M16
16
24
288.0
29.4
212.4
259.0
26.4
191.0
M20
20
30
562.0
57.3
414.5
506.0
51.6
373.2
M24
24
36
971.0
99.0
716.9
874.0
89.1
644.6
M30
30
46
1930.0
196.8
1423.5
1737.0
177.1
1281.1
M36
36
55
3374.0
344.0
2488.5
3036.0
309.6
2239.2
Table 10. Metric Grade 12.9 Fasteners Hexagon (A/F) Condition 1
Bolt Size
Condition 2
ISO Metric Thread
mm
mm
Nm
kgf m
lbf ft
Nm
kgf m
lbf ft
M5
5
8
9.8
1.0
7.2
8.8
0.9
6.5
M6
6
10
16.6
1.7
12.2
15.0
1.5
11.1
M8
8
13
40.0
4.1
29.5
36.0
3.7
26.5
M10
10
17
80.0
8.1
59.0
72.0
7.3
53.1
M12
12
19
139.0
14.2
102.5
125.0
12.7
92.2
M16
16
24
345.0
35.2
254.4
311.0
31.7
229.4
M20
20
30
674.0
68.7
497.1
607.0
61.9
447.7
M24
24
36
1165.0
118.8
859.2
1048.0
106.9
773.0
M30
30
46
2316.0
236.2
1708.2
2084.0
212.5
1537.1
M36
36
55
4049.0
412.9
2986.4
3644.0
371.6
2687.7
1-13
9803/8610-14
1-13
Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners Table 11. Torque Settings - Rivet Nut Bolts/Screws Bolt Size ISO Metric Thread
mm
Nm
kgf m
lbf ft
M3
3
1.2
0.1
0.9
M4
4
3.0
0.3
2.0
M5
5
6.0
0.6
4.5
M6
6
10.0
1.0
7.5
M8
8
24.0
2.5
18.0
M10
10
48.0
4.9
35.5
M12
12
82.0
8.4
60.5
Table 12. Torque Settings - Internal Hexagon Headed Cap Screws (Zinc) Bolt Size
1-14
ISO Metric Thread
Nm
kgf m
lbf ft
M3
2.0
0.2
1.5
M4
6.0
0.6
4.5
M5
11.0
1.1
8.0
M6
19.0
1.9
14.0
M8
46.0
4.7
34.0
M10
91.0
9.3
67.0
M12
159.0
16.2
117.0
M16
395.0
40.0
292.0
M18
550.0
56.0
406.0
M20
770.0
79.0
568.0
M24
1332.0
136.0
983.0
9803/8610-14
1-14
Section 1 - General Information Torque Settings Hydraulic Connections
Hydraulic Connections T11-003
'O' Ring Face Seal System Adaptors Screwed into Valve Blocks Adaptor screwed into valve blocks, seal onto an 'O' ring which is compressed into a 45° seat machined into the face of the tapped port. Table 13. Torque Settings - BSP Adaptors BSP Adaptor Hexagon (A/F) Size
1-15
in.
mm
Nm
kgf m
lbf ft
1/4
19.0
18.0
1.8
13.0
3/8
22.0
31.0
3.2
23.0
1/2
27.0
49.0
5.0
36.0
5/8
30.0
60.0
6.1
44.0
3/4
32.0
81.0
8.2
60.0
1
38.0
129.0
13.1
95.0
1 1/4
50.0
206.0
21.0
152.0
Table 14. Torque Settings - SAE Connections SAE Port Hexagon (A/F)
SAE Tube Size
Thread Size
mm
Nm
kgf m
lbf ft
4
7/16 - 20
15.9
20.0 - 28.0
2.0 - 2.8
16.5 - 18.5
6
9/16 - 18
19.1
46.0 - 54.0
4.7 - 5.5
34.0 - 40.0
8
3/4 - 16
22.2
95.0 - 105.0
9.7 - 10.7
69.0 - 77.0
10
7/8 - 14
27.0
130.0 - 140.0
13.2 - 14.3
96.0 - 104.0
12
1 1/16 - 12
31.8
190.0 - 210.0
19.4 - 21.4
141.0 - 155.0
16
1 5/16 - 12
38.1
290.0 - 310.0
29.6 - 31.6
216.0 - 230.0
20
1 5/8
47.6
280.0 - 380.0
28.5 - 38.7
210.0 - 280.0
9803/8610-14
1-15
Section 1 - General Information Torque Settings Hydraulic Connections Hoses Screwed into Adaptors
Fig 2. Hoses 2-B screwed into adaptors 2-A seal onto an `O' ring 2-C which is compressed into a 45° seat machined into the face of the adaptor port.
BSP Hose Size in.
1-16
Note: Dimension 2-D will vary depending upon the torque applied.
Table 15. BSP Hose - Torque Settings Hexagon (A/F) mm
Nm
1/8
14.0
14.0 - 16.00
1.4 - 1.6
10.3 - 11.8
1/4
19.0
24.0 - 27.0
2.4 - 2.7
17.7 - 19.9
3/8
22.0
33.0 - 40.0
3.4 - 4.1
24.3 - 29.5
1/2
27.0
44.0 - 50.0
4.5 - 5.1
32.4 - 36.9
5/8
30.0
58.0 - 65.0
5.9 - 6.6
42.8 - 47.9
3/4
32.0
84.0 - 92.0
8.6 - 9.4
61.9 - 67.8
1
38.0
115.0 - 126.0
11.7 - 12.8
84.8 - 92.9
1 1/4
50.0
189.0 - 200.0
19.3 - 20.4
139.4 - 147.5
1 1/2
55.0
244.0 - 260.0
24.9 - 26.5
180.0 - 191.8
9803/8610-14
kgf m
lbf ft
1-16
Section 1 - General Information Torque Settings Hydraulic Connections Adaptors into Component Connections with Bonded Washers Table 16. BSP Adaptors with Bonded Washers - Torque Settings BSP Size
1-17
in.
Nm
kgf m
lbf ft
1/8
20.0
2.1
15.0
1/4
34.0
3.4
25.0
3/8
75.0
7.6
55.0
1/2
102.0
10.3
75.0
5/8
122.0
12.4
90.0
3/4
183.0
18.7
135.0
1
203.0
20.7
150.0
1 1/4
305.0
31.0
225.0
1 1/2
305.0
31.0
225.0
9803/8610-14
1-17
Section 1 - General Information Torque Settings Hydraulic Connections
'Torque Stop' Hose System
Fig 3. `Torque Stop' Hoses 3-B screwed into adaptors 3-A seal onto an 'O' ring 3-C which is compressed into a 45° seat machined in the face of the adaptor port. To prevent the 'O' ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts as a physical stop. Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 17. BSP `Torque Stop' Hose - Torque Settings BSP Hose Size Hexagon (A/F)
1-18
in.
mm
Nm
kgf m
lbf ft
1/8
14.0
14.0
1.4
10.0
1/4
19.0
27.0
2.7
20.0
3/8
22.0
40.0
4.1
30.0
1/2
27.0
55.0
5.6
40.0
5/8
30.0
65.0
6.6
48.0
3/4
32.0
95.0
9.7
70.0
1
38.0
120.0
12.2
89.0
1 1/4
50.0
189.0
19.3
140.0
1 1/2
55.0
244.0
24.9
180.0
9803/8610-14
1-18
Section 1 - General Information Service Tools Numerical List
Service Tools Numerical List The tools listed in the table are special tools required for dismantling and assembly of the JCB transmissions covered in this publication. These tools are available from JCB Service or, in some instances, can be manufactured locally from specifications given in this section. For lists of tools required for a given axle or gearbox see the relevant transmission section.
Some tools are supplied as kits. Cross references are given to tables showing kit contents. Note: Tools other than those listed will be required. It is expected that such general tools will be available in any well equipped workshop or be available locally from any good tool supplier.
Part Number
Description
Used In Section
Tool Detail Reference
-
Torque measuring tool - Wheel hub seals
A
K Fig 4. ( T 1-21)
445/04700
Shim Kit
E
K Fig 5. ( T 1-21)
459/70378
Spacer Kit
E
K Fig 6. ( T 1-22)
459/70379
Spacer Kit
E
K Fig 7. ( T 1-22)
823/10420
Thrust washer kit
F
K Fig 8. ( T 1-23)
823/10547
Spacer Kit
F
K Fig 9. ( T 1-23)
921/M0229 Shim Kit
D
K Fig 10. ( T 1-23)
921/M0103 Spacer Kit
D
K Fig 11. ( T 1-24)
921/52100
Spacer Kit
D
K Fig 12. ( T 1-24)
892/00174
Measuring cup
D
K Fig 13. ( T 1-24)
892/00179
Bearing press
A, E
K Fig 14. ( T 1-25)
892/00182
Bearing pad driver
892/00224
Impulse extractor
892/00225
Adaptor for extractor
892/00295
End float setting tool
F
K Fig 17. ( T 1-25)
892/00333
Heavy duty socket - 19mm
A
K Fig 18. ( T 1-25)
892/00812
Drive coupling spanner
D, E, F
K Fig 19. ( T 1-25)
892/00819
Heavy duty socket - 15mm
D
-
892/00891
Wheel hub seal dolly
A
K Fig 32. ( T 1-29)
B
K Fig 16. ( T 1-25) -
892/00912
Heavy duty socket - 46mm
G
-
892/00914
Heavy duty socket - 55mm
G
-
892/00915
Reaction block fixture
G
K Fig 20. ( T 1-26)
892/00918
Setting tool kit
D, E, F
K Fig 21. ( T 1-26)
892/01064
Adaptor spanner
E
K Fig 22. ( T 1-26)
892/01065
Holding fixture
E
K Fig 23. ( T 1-26)
1-19
9803/8610-14
1-19
Section 1 - General Information Service Tools Numerical List Part Number
Description
Used In Section
Tool Detail Reference
892/01075
Support bracket
D
K Fig 24. ( T 1-26)
892/01076
Support bracket
E
K Fig 25. ( T 1-27)
892/01077
Selector shaft lock screw
E
K Fig 26. ( T 1-27)
892/01078
Mainshaft adjuster
E
K Fig 27. ( T 1-27)
892/01079
Ring socket spanner - mainshaft setting ring
E
K Fig 28. ( T 1-27)
892/01080
Ring socket spanner - layshaft setting ring
E
K Fig 29. ( T 1-27)
892/01082
Assembly cradle
F
K Fig 31. ( T 1-28)
892/01083
Assembly tool, transfer gear
F
-
892/01084
Bearing assembly tool
F
-
892/01085
Seal fitting tool
F
-
892/01092
Wheel hub service kit
A
K Fig 32. ( T 1-29)
892/01237
Park brake lock-up tool
D
K Fig 30. ( T 1-27)
921/01900
Shim Kit
D
K Fig 34. ( T 1-31)
921/02200
Shim Kit
E
K Fig 35. ( T 1-31)
921/51700
Shim Kit
E
K Fig 36. ( T 1-31)
921/52100
Shim Kit
D
K Fig 37. ( T 1-32)
921/52600
Spacer Kit
E, F
K Fig 38. ( T 1-32)
921/52620
Spacer (13.70mm service use)
E, F
K Fig 39. ( T 1-32)
921/52627
Spacer (14.20 mm service use)
D
K Fig 40. ( T 1-32)
921/53300
Spacer Kit
D
K Fig 41. ( T 1-33)
921/53400
Spacer Kit
D, E
K Fig 42. ( T 1-33)
921/53700
Shim Kit
F
K Fig 43. ( T 1-34)
992/04800
Flange spanner
E, F
K Fig 44. ( T 1-34)
993/59300
Pressure test adaptor and clamp
F
K Fig 45. ( T 1-34)
993/59400
End float setting tool
E
K Fig 46. ( T 1-35)
993/59500
Impulse extractor adapter
B
K Fig 16. ( T 1-25)
993/70100
End float setting tool kit
F
K Fig 47. ( T 1-36)
993/70111
Breakback torque wrench
D, E, F
K Fig 48. ( T 1-37)
997/11000
Support bracket
D
K Fig 49. ( T 1-37)
998/10738
Adaptor spanner
F
K Fig 50. ( T 1-37)
998/M1374 M14 Stud (use with 998/M1375) 4 off required
A
K Fig 51. ( T 1-37)
998/M1375 Reaction plate
A
K Fig 51. ( T 1-37)
990/00083
E
K Fig 33. ( T 1-31)
1-20
End float setting tool
9803/8610-14
1-20
Section 1 - General Information Service Tools Tool Detail Reference
Tool Detail Reference Note: Not all service tools are illustrated. Illustrations are shown in tool number order.
Fig 4. Torque Measuring Tool - Wheel Hub Seals Manufacture locally. The procedures in this manual show checking the wheel hub seal drag using a rolling force. However, the torque can be measured using the above locally manufactured tool.
747030-C1
Fig 5. 445/04700 Shim Kit Item
Description
1
445/04701 Shim - 0.05mm thick
2
445/04702 Shim - 0.1mm thick
3
445/04703 Shim - 0.2mm thick
4
445/04704 Shim - 0.5mm thick
5
445/04705 Shim - 1.0mm thick
Note: After using a shim, obtain a replacement to keep the set complete.
1-21
9803/8610-14
1-21
Section 1 - General Information Service Tools Tool Detail Reference
747030-C1
747030-C1
Fig 6. 459/70378 Spacer Kit
Fig 7. 459/70379 Spacer Kit
Item
Description
Item
Description
1
823/10647 Spacer - 17.80mm thick
1
823/10679 Spacer - 2.20mm thick
2
823/10648 Spacer - 17.85mm thick
2
823/10680 Spacer - 2.25mm thick
3
823/10649 Spacer - 17.90mm thick
3
823/10681 Spacer - 2.30mm thick
4
823/10650 Spacer - 17.95mm thick
4
823/10682 Spacer - 2.35mm thick
5
823/10651 Spacer - 18.00mm thick
5
823/10683 Spacer - 2.40mm thick
6
823/10652 Spacer - 18.05mm thick
823/10684 Spacer - 2.45mm thick
7
823/10653 Spacer - 18.10mm thick
823/10685 Spacer - 2.50mm thick
8
823/10654 Spacer - 18.15mm thick
823/10686 Spacer - 2.55mm thick
9
823/10655 Spacer - 18.20mm thick
823/10687 Spacer - 2.60mm thick
10
823/10656 Spacer - 18.25mm thick
823/10688 Spacer - 2.65mm thick
11
823/10657 Spacer - 18.30mm thick
823/10689 Spacer - 2.70mm thick
12
823/10658 Spacer - 18.35mm thick
823/10690 Spacer - 2.75mm thick
13
823/10659 Spacer - 18.40mm thick
823/10691 Spacer - 2.80mm thick
14
823/10660 Spacer - 18.45mm thick
823/10692 Spacer - 2.85mm thick
15
823/10661 Spacer - 18.50mm thick
823/10693 Spacer - 2.90mm thick
16
823/10662 Spacer - 18.55mm thick
823/10694 Spacer - 2.95mm thick
17
823/10663 Spacer - 18.60mm thick
823/10695 Spacer - 3.00mm thick
18
823/10665 Spacer - 18.65mm thick
823/10696 Spacer - 3.05mm thick
19
823/10666 Spacer - 18.70mm thick
823/10697 Spacer - 3.10mm thick
20
823/10667 Spacer - 18.75mm thick
823/10698 Spacer - 3.15mm thick
21
823/10668 Spacer - 18.80mm thick
823/10699 Spacer - 3.20mm thick
22
823/10669 Spacer - 18.85mm thick
23
823/10670 Spacer - 18.90mm thick
24
823/10671 Spacer - 18.95mm thick
25
823/10672 Spacer - 19.00mm thick
26
823/10673 Spacer - 19.05mm thick
27
823/10674 Spacer - 19.10mm thick
28
823/10675 Spacer - 19.15mm thick
29
823/10676 Spacer - 19.20mm thick
Note: After using a spacer, obtain a replacement to keep the set complete.
Note: After using a spacer, obtain a replacement to keep the set complete.
1-22
9803/8610-14
1-22
Section 1 - General Information Service Tools Tool Detail Reference Note: After using a spacer, obtain a replacement to keep the set complete.
747030-C1
Fig 8. 823/10420 Thrust Washer Kit Item
Description
1
823/10421 Shim - 4.3mm thick
2
823/10422 Shim - 4.4mm thick
3
823/10423 Shim - 4.5mm thick
4
823/10424 Shim - 4.6mm thick
5
823/10425 Shim - 4.7mm thick
6
823/10426 Shim - 4.8mm thick
747030-C1
Fig 10. 921/M0229 Shim Kit
Note: After using a spacer, obtain a replacement to keep the set complete.
Item
Description
1
921/M0230 Shim - 0.15mm thick
2
921/M0231 Shim - 0.2mm thick
3
921/M0232 Shim - 0.25mm thick
4
921/M0233 Shim - 0.5mm thick
5
921/M0234 Shim - 1.0mm thick
Note: After using a shim, obtain a replacement to keep the set complete.
747030-C1
Fig 9. 823/10547 Spacer Kit Item
Description
1
829/30946 Spacer - 13.850mm thick
2
829/30947 Spacer - 13.825mm thick
3
829/30948 Spacer - 13.800mm thick
4
829/30949 Spacer - 13.775mm thick
5
829/30950 Spacer - 13.750mm thick
6
829/30951 Spacer - 13.725mm thick
7
829/30952 Spacer - 13.700mm thick
8
829/30953 Spacer - 13.675mm thick
9
829/30954 Spacer - 13.650mm thick
10
829/30955 Spacer - 13.625mm thick
11
829/30956 Spacer - 13.600mm thick
12
829/30957 Spacer - 13.575mm thick
13
829/30958 Spacer - 13.550mm thick
1-23
9803/8610-14
1-23
Section 1 - General Information Service Tools Tool Detail Reference 31
823/M0225 Spacer - 44.915mm thick
Note: After using a spacer, obtain a replacement to keep the set complete.
747030-C1
Fig 11. 921/M0103 Spacer Kit Item
Description
1
823/M1095 Spacer - 44.165mm thick
2
823/M0196 Spacer - 44.190mm thick
3
823/M0197 Spacer - 44.215mm thick
4
823/M0198 Spacer - 44.240mm thick
5
823/M0199 Spacer - 44.265mm thick
6
823/M0200 Spacer - 44.290mm thick
7
823/M0201 Spacer - 44.315mm thick
8
823/M0202 Spacer - 44.340mm thick
9
823/M0203 Spacer - 44.365mm thick
10
823/M0204 Spacer - 44.390mm thick
11
823/M0205 Spacer - 44.415mm thick
12
823/M0206 Spacer - 44.440mm thick
13
823/M0207 Spacer - 44.465mm thick
14
823/M0208 Spacer - 44.490mm thick
15
823/M0209 Spacer - 44.515mm thick
16
823/M0210 Spacer - 44.540mm thick
17
823/M0211 Spacer - 44.565mm thick
18
823/M0212 Spacer - 44.590mm thick
19
823/M0213 Spacer - 44.615mm thick
20
823/M0214 Spacer - 44.640mm thick
21
823/M0215 Spacer - 44.665mm thick
22
823/M0216 Spacer - 44.690mm thick
23
823/M0217 Spacer - 44.715mm thick
24
823/M0218 Spacer - 44.740mm thick
25
823/M0219 Spacer - 44.765mm thick
26
823/M0220 Spacer - 44.790mm thick
27
823/M0221 Spacer - 44.815mm thick
28
823/M0222 Spacer - 44.840mm thick
29
823/M0223 Spacer - 44.865mm thick
30
823/M0224 Spacer - 44.890mm thick
747030-C1
1-24
Fig 12. 921/52100 Shim Kit Item
Description
1
921/52108 Shim - 0.2mm thick
2
921/52106 Shim - 0.25mm thick
3
921/52107 Shim - 0.3mm thick
4
921/52104 Shim - 0.5mm thick
5
921/52105 Shim - 1.0mm thick
Note: After using a shim, obtain a replacement to keep the set complete.
C002510
Fig 13. 892/00174 Measuring Cup
9803/8610-14
1-24
Section 1 - General Information Service Tools Tool Detail Reference 892/00225
Adaptor
993/59500
Adaptor
Fig 17. 892/00295 End Float Setting Tool Fig 14. 892/00179 Bearing Press 992/06300
Bearing Adaptor
992/07609
Bearing Adaptor
992/07610
Bearing Adaptor
992/07611
Bearing Adaptor
992/07612
Bearing Adaptor
992/07613
Bearing Adaptor
992/07613
Bearing Adaptor Fig 18. 892/00333 Heavy Duty Socket
Fig 15. 892/00182 Bearing Pad Driver
Fig 19. 892/00812 Drive Coupling Spanner
Fig 16. 892/00224 Impulse Extractor
1-25
9803/8610-14
1-25
Section 1 - General Information Service Tools Tool Detail Reference
Fig 22. 892/01064 Adaptor Spanner
Fig 20. 892/00915 Reaction Block Fixture
1
1a
1b 1c Fig 23. 892/01065 Holding Fixture
1d
1e
Fig 21. 892/00918 Setting Tool Kit Item
Description
1
892/00918 Setting Tool Kit
Additional parts for PS760 series gearboxes only: 1a
892/01164 Adaptor (PS760 - 2004)
1b
892/01165 Sleeve (PS760 - 2004)
1c
892/01163 Support Bracket (PS760 - 2004)
A396960-C1
Fig 24. 892/01075 Support Bracket
Additional parts for 40 series drive heads only: 1d
998/11350 Adaptor
1e
998/11351 Sleeve (front axles) 998/11352 Sleeve (rear axles)
1-26
9803/8610-14
1-26
Section 1 - General Information Service Tools Tool Detail Reference
A396590
Fig 28. 892/01079 Ring Socket Spanner A396580-C1
Fig 25. 892/01076 Support Bracket
A395350
A396600
Fig 26. 892/01077 Selector Shaft Lock Screw
Fig 29. 892/01080 Ring Socket Spanner
A396510
Fig 27. 892/01078 Mainshaft Adjuster Fig 30. 892/01237 Park Brake Lock-Up Tool
1-27
9803/8610-14
1-27
Section 1 - General Information Service Tools Tool Detail Reference
620.0 325.0
171.6 103.4
151.9 111.6
20.0 R 5.0 TYP
160.0
R1 2
1.0
49
48
2
25.0
20.0 TYP 9 PLACES
R1 09 .
0
9
R137.0
263.6
153.2 60.7
140.1
R125 .0 9
600.0 325.6 REF 216.6
51.8
168.0 107.3 73.2 REF
10.0
R6 2
.0
==
30
2.9 53.2 95.0 118.7
TYP 9 PLACES 142.3
746110-C1
A Fig 31. 892/01082 Assembly Cradle Note: Support legs will also be required. These must be locally manufactured so that the gearbox can be supported as shown at A.
1-28
9803/8610-14
1-28
Section 1 - General Information Service Tools Tool Detail Reference
A
5 1 6
8, 9
7
10
2 3 4
B
15 19,20 13 14 16
C 18 17 21
8
Fig 32. 892/01092 Wheel Hub Service Kit A
Bearing Puller
B
Bearing Press
C
Seal Dolly Comprises of:
1
998/10623
Puller beam - 1off
2
998/1067
Clamp plates - 1off
3
1315/3731Z
Bolt M16 x 220 - 2off
4
1370/0601Z
Nut M16 - 2off
5
998/10614
Reaction tube - 1off
6
998/10624
Modified wheel stud - 2off
1-29
9803/8610-14
1-29
Section 1 - General Information Service Tools Tool Detail Reference 7
998/10615
Puller leg - 2off
8
1370/10701Z
Nut M20 - 4off
9
1420/0012Z
Washer M20
10
998/10610
Rod - 2off
11
1370/0401Z
Nut M12 - 2off
12
1420/0009Z
Washer M12 - 2off
13
(1)
998/10608
Bearing centre puller- 1off
14
1315/3414Z
Bolt M10 x 60 - 1off
15
1370/0301Z
Nut M10 - 1off
16
998/10606
Reaction tube - 1off
17
998/10616
Handle nut - 1off
18
1315/3835Z
Bolt M20 x 300 - 2off
19
445/12303
Washer - 2off
20
917/02800
Bearing - 1off
21
892/00891
Seal dolly - 1off
(1) November 2007. Part modified so that it is compatible with JCB HMEE machines. Make sure you have the correct part. If necessary get a new one.
1-30
9803/8610-14
1-30
Section 1 - General Information Service Tools Tool Detail Reference
747030-C1
Fig 33. 990/00083 End Float Setting Tool
Fig 36. 921/51700 Shim Kit
747030-C1
Description
1
921/01901 Shim - 0.15mm thick
2
921/01902 Shim - 0.20mm thick
3
921/01903 Shim - 0.25mm thick
4
921/01904 Shim - 0.50mm thick
5
921/01905 Shim - 1.00mm thick
Description
1
921/51701 Shim - 0.05mm thick
2
921/51702 Shim - 0.1mm thick
3
921/51703 Shim - 0.2mm thick
4
921/51704 Shim - 0.5mm thick
5
921/51705 Shim - 1.0mm thick
Note: After using a shim, obtain a replacement to keep the set complete
Fig 34. 921/01900 Shim Kit Item
Item
Note: After using a shim, obtain a replacement to keep the set complete.
747030-C1
Fig 35. 921/02200 Shim Kit Item
Description
1
921/02201 Shim - 0.05mm thick
2
921/02202 Shim - 0.1mm thick
3
921/02203 Shim - 0.2mm thick
4
921/02204 Shim - 0.5mm thick
5
921/02205 Shim - 1.0mm thick
Note: After using a shim, obtain a replacement to keep the set complete.
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9803/8610-14
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Section 1 - General Information Service Tools Tool Detail Reference
747030-C1
Fig 37. 921/52100 Shim Kit
16
921/52613 Spacer - 13.35mm thick
17
921/52614 Spacer - 13.40mm thick
18
921/52615 Spacer - 13.45mm thick
19
921/52616 Spacer - 13.50mm thick
20
921/52617 Spacer - 13.55mm thick
21
921/52618 Spacer - 13.60mm thick
22
921/52619 Spacer - 13.65mm thick 921/52620 Spacer - 13.70mm thick
Item
Description
23
1
921/52108 Shim - 0.2mm thick
24
921/52621 Spacer - 13.75mm thick
2
921/52106 Shim - 0.25mm thick
25
921/52622 Spacer - 13.80mm thick
3
921/52107 Shim - 0.3mm thick
26
921/52623 Spacer - 13.85mm thick
4
921/52104 Shim - 0.5mm thick
27
921/52624 Spacer - 13.90mm thick
5
921/52105 Shim - 1.0mm thick
28
921/52625 Spacer - 13.95mm thick
29
921/52626 Spacer - 14.00mm thick
30
921/52627 Spacer - 14.20mm thick
Note: After using a shim, obtain a replacement to keep the set complete
Note: After using a spacer, obtain a replacement to keep the set complete.
747030-C1
Fig 38. 921/52600 Spacer Kit Item
Description
1
921/52628 Spacer - 12.60mm thick
2
921/52629 Spacer - 12.65mm thick
3
921/52630 Spacer - 12.70mm thick
4
921/52601 Spacer - 12.75mm thick
5
921/52602 Spacer - 12.80mm thick
6
921/52603 Spacer - 12.85mm thick
7
921/52604 Spacer - 12.90mm thick
8
921/52605 Spacer - 12.95mm thick
9
921/52606 Spacer - 13.00mm thick
10
921/52607 Spacer - 13.05mm thick
11
921/52608 Spacer - 13.10mm thick
12
921/52609 Spacer - 13.15mm thick
13
921/52610 Spacer - 13.20mm thick
14
921/52611 Spacer - 13.25mm thick
15
921/52612 Spacer - 13.30mm thick
1-32
C002510
Fig 39. 921/52620 Spacer (service use)
C002510
Fig 40. 921/52627 Spacer (service use)
9803/8610-14
1-32
Section 1 - General Information Service Tools Tool Detail Reference
747030-C1
747030-C1
Fig 41. 921/53300 Spacer Kit
Fig 42. 921/53400 Spacer Kit
Item
Description
Item
Description
1
921/53322 Spacer - 13.550mm thick
1
921/52628 Spacer - 12.600 mm thick
2
921/53323 Spacer - 13.575mm thick
2
829/30405 Spacer - 12.625 mm thick
3
921/53324 Spacer - 13.600mm thick
3
921/52629 Spacer - 12.650 mm thick
4
921/53325 Spacer - 13.625mm thick
4
829/30406 Spacer - 12.675 mm thick
5
921/53301 Spacer - 13.650mm thick
5
921/52630 Spacer - 12.700 mm thick
6
921/53302 Spacer - 13.675mm thick
6
829/30407 Spacer - 12.725 mm thick
7
921/53303 Spacer - 13.700mm thick
7
921/52601 Spacer - 12.750 mm thick
8
921/53304 Spacer - 13.725mm thick
8
829/30408 Spacer - 12.775 mm thick
9
921/53305 Spacer - 13.750mm thick
9
921/52602 Spacer - 12.800 mm thick
10
921/53306 Spacer - 13.775mm thick
10
829/30409 Spacer - 12.825 mm thick
11
921/53307 Spacer - 13.800mm thick
11
921/52603 Spacer - 12.850 mm thick
12
921/53308 Spacer - 13.825mm thick
12
829/30410 Spacer - 12.875 mm thick
13
921/53309 Spacer - 13.850mm thick
13
921/52604 Spacer - 12.900 mm thick
14
921/53310 Spacer - 13.875mm thick
14
829/30411 Spacer - 12.925 mm thick
15
921/53311 Spacer - 13.900mm thick
15
921/52605 Spacer - 12.950 mm thick
16
921/53312 Spacer - 13.925mm thick
16
829/30412 Spacer - 12.975 mm thick
17
921/53313 Spacer - 13.950mm thick
17
921/52606 Spacer - 13.000 mm thick
18
921/53314 Spacer - 13.975mm thick
18
829/30413 Spacer - 13.025 mm thick
19
921/53315 Spacer - 14.000mm thick
19
921/52607 Spacer - 13.050 mm thick
20
921/53316 Spacer - 14.025mm thick
20
829/30414 Spacer - 13.075 mm thick
21
921/53317 Spacer - 14.050mm thick
21
921/52608 Spacer - 13.100 mm thick
22
921/53318 Spacer - 14.075mm thick
22
829/30415Spacer - 13.125 mm thick
23
921/53319 Spacer - 14.100mm thick
23
921/52609 Spacer - 13.150 mm thick
24
921/53320 Spacer - 14.125mm thick
24
829/30416 Spacer - 13.175 mm thick
25
921/53321 Spacer - 14.150mm thick
25
921/52610 Spacer - 13.200 mm thick
Note: After using a spacer, obtain a replacement to keep the set complete.
26
829/30417 Spacer - 13.225 mm thick
27
921/52611 Spacer - 13.250 mm thick
28
921/53424 Spacer - 13.275 mm thick
29
921/53425 Spacer - 13.300 mm thick
30
921/53426 Spacer - 13.325 mm thick
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9803/8610-14
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