Making Quality Door and Jamb Machinery Since 1947
INNOVATION | QUALITY | HONESTY
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About KVAL Machinery KVAL was started in the mid 1940’s by AA Kvalheim. A Norwegian trained furniture maker, who turned to cabinetmaking and carpentry, and eventually machinery manufacturing after immigrating to the United States. One product produced in the mid 40’s was a panel saw which helped expand the fledgling flush door industry that was developing around the Walled Lake, Michigan area. Early door sizing systems were supplied to companies like Young Door, Walled Lake, Arrow Door, and out on the west coast to Cal Wood Door. In the mid 1950’s, sons Andy and Irv Kvalheim joined in the business. As the company grew, so did the line of products. Door pre-hanging equipment was designed for distributors and high production equipment was designed for manufacturers producing pre-fit units. During the growth years of the 60’s, the company continued as an innovator in the industry with automatic machines for jamb processing, casing trimmers and updated door sizers. As the 70’s began, customers began demanding even more automation to cut labor costs and improve product quality. Kval responded with bifold door assembly and pre-hanging machines featuring fully automatic screw driving systems. Today, Jerry, David, and Mark Kvalheim…the three grandsons of AA Kvalheim have joined the firm. The company family has also grown to include George Kameoka as head engineer, and Mark Smith as one of the managing partners. KVAL products have continued to evolve and are now faster than ever, but are easier to set up, and produce higher quality doors than ever before. Recent technical innovations include CNC controls and the complete replacement of air logic control systems with solid state programmable controllers. Fully automatic positioning and sequencing for door and jamb equipment. Digital readouts with touchscreen controls to guarantee accurate setup and operation. When looking for quality door, jamb, casing, and related machines, look to the leader in the industry for over six decades! Look to KVAL!!!
© KVAL Inc. All rights reserved This document may not be copied, photocopied, reproduced, transmitted, or translated in any form or for any purpose without the express written consent of KVAL Inc. KVAL Inc. reserved the rights, without notice, to change design and construction of any products. Price are subject to change without notice. Errors in description, photography, or typographical errors are subject to correction. Printed in the United States of America Published on 5/13/2011
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960-3 Using the KVAL 960-3 Automatic Strike Jamb Router, a fast operator can machine 5 jambs per minute with a full lip strike routing pattern. The 960-3 features a fully automatic machine cycle that includes clamp-up and ejection. Popular options include pushbutton changeover to a "T" strike routing pattern, and end drilling units for sills and head jamb screws. The 960-3 is designed so that router movements are fully automatic. The router moves in a rectangular pattern for faceplate and then moves in to route for the deeper latch hole. Both flat jambs with stop, as well as split jambs, can be accommodated. Jambs are placed against either a right-hand or left-hand indexing stop and are clamped firmly into position at the touch of a foot pedal. Standard set-up is for full-lip routing standard. SPECIFICATIONS: Footprint Size: 3'x 10' Crated Dimensions: 127"L x 40"W x 57"H Shipping Weight: 800lbs.
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Option A: Split Jamb Stapler with Side Clamp
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Option B: End Drilling Automatically drills for sill or head mounting screws on both ends. Price includes one pair of quick-change standard pattern drill heads with air motors. When ordered with this option the machine frame is identical to the 950-3 Hinge Jamb Router.
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Option B1: Extra End Drill Cartridges Additional pair of end drill cartridges with air motors.
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Option D: Additional Mechanisms and Machine Logic For processing either full-lip strike or "closed" deadbolt plates. Typically, photo eyes are affixed to jamb reference guides at the end of the ma chine, so plate style is automatically detected depending on jamb position. Important: Plates must be the same size with identical plunge profiles.
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Option D1: Jamb Stop w/ Photo Eye for 7/0 Jamb Jamb stop with photo eye enables 960-3 to mortise deadbolt strike with closed plate and lock strike with full lip strike. No additional time is required to change settings on the machine. Price includes one pair (1-LH and 1-RH)
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Option E: “T” Strike Routing Allows quick change from "T" strike routing to full-lip routing with the turn of a switch. Cycle slows to approximately four jambs per minute due to extended router travel path.
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Option H: Commercial Package Four additional stops for 6’8”, 7’0” and 8’0” jambs. (Stops included on base machine for 6/8 doors,does not include extra stops for deadlock machining)
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Option DC: Dust Collection System Rees model S-130 dust collection fan and filter with silencer and starter. 1HP totally enclosed fan cooled motor wired for 3 phase voltage. NOTE: Separate 3 phase power supply required for dust collector fan motor.
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Option O: High-Frequency Router 2HP high-frequency router motor with drive.
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960-3
Making Quality Door and Jamb Machinery Since 1947
Order Today! Call 1.800.553.5825
INNOVATION | QUALITY | HONESTY
Tooling and Chipout
Chipout, Block 950-3/960-3, 7/8 x 1 X 9" Long Wood (955-C LH & RH Head). KVAL P/N: CHIPOUT35
Collet, 1/2", 1 and 2 HP, Perske Motors and 1.5 HP Colombo motor.
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1/2" Dia. Slow Spiral Router Bit 1/2" CD X 11/2 CL X 1/2 Shank X 4" OAL X 3 Flute X Upcut KVAL P/N: SOU-SRU606SL
KVAL P/N: PERER20-1/2
Shaft Wrench,22MM, 1 and 2 HP Perske Motor and 1.5 hp Columbo motor With 1/2 Collet Capacity. KVAL P/N: WRENCH22MM
Cover Nut, ER20 (1/2) Collet Used on 1 HP and 2 HP Perske Motor.
Collet, 1/2" Collet & Nut Combination For Porter Cable Router 7519
KVAL P/N: PERER20C
KVAL P/N: POR42950
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Electrical
END PLATE FOR GROUNDING TERMINAL BLOCK ENTRELEC. KVAL P/N: 01036221
Senser, Diffuse Photo Eye, 3.9" Fixed Field, 24 Volts DC , 18MM Dia, Black, S18SN6FF100Q-78410 KVAL P/N: DIFUSEFF4-M12-BLK
Terminal Block, 6mm, 30A, Grey, Screw 30A/600V Max., Accepts 24-10 AWG Wire M4/6, Screw Terminal KVAL P/N: 011511607
PLC, IDEC MicroSmart, 24 I/O PLC
TERMINAL END SECTION ENTRELEC.
Pushbutton Contact Square D 1-NC Red
KVAL P/N: 11836816
KVAL P/N: KA3
Relay, Finder, General Purpose Realy, 55.34.8.120.0050, 4PDT, 120 V AC Coil (50/60Hz), 7A, 14 Pin. KVAL P/N: 55.34.8.1200050
Pushbutton Illuminated, Maintained (Push/ Pull), 2 Position, Green Button, 1 N.C. Contact, Type: K, Size: 30mm, 10A, Square D KVAL P/N: KR9P1GH14
Foot Switch Contact 632-S Line Master
Selector Switch Non-Illuminated, Maintained, 3 Position, Blue Knob, 2 N.O. Contact, Type: K, Size: 30mm, 10A KVAL P/N: KS42FLH7
KVAL P/N: 536Q
Finder 3PDT 120V 11 Pin Relay Indicator Light Button KVAL P/N: 60.13-RELAY
KVAL P/N: FC4A-C24R2
Dual Pushbutton Non-Illuminated, (2) Momentary, Start/Stop, 1 N.O. & 1 N.C. Contact,Type: KX, Size: 30mm, 10A KVAL P/N: KXRC136
TWIN FOOT SWITCH LINEMASTER 632-S
Limit Switch Arm Adjustable Radius Up to 31/2 Radius 1-1/2" Wheel 1/4 Wide
KVAL P/N: 632S-TWIN
KVAL P/N: LSZ52K
FINDER RELAY SOCKET 94.04 FOR RELAY TYPE 55.34
Cord M12 Conn 4 Wire DC 5 Meters
KVAL P/N: 94.04
KVAL P/N: M12-4PIN-DC-5M
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960-3
Making Quality Door and Jamb Machinery Since 1947
Order Today! Call 1.800.553.5825
INNOVATION | QUALITY | HONESTY
Electrical
Pistol Handle, Red/ Black, Nema 1, 3R, 12 Accepts 6mm SQ Shaft, 65mm Handle Padlockable KVAL P/N: OHB65J6
Router Perske, 2HP, 230/380V 300-400Hz, 18000-24000 RPM, 1/2 Collet Capacity (Includes Wrenches) KVAL P/N: PERKRS35.5-2D
Disconnect Switch, 80 Amp, 3 Poles, ABB, OT80F3, 1SCA105798R1001 KVAL P/N: OT80F3
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Cylinder, Bimba 090.5D 1/2 DOUBLE ACTING FRONT NOSE MOUNT 1-1/16 BORE
Bearing, 3/4" Closed Super Linear Pillow Block
KVAL P/N: BIM090UD
KVAL P/N: INASPBC120
Cylinder, Bimba 173D 3" Double Acting Front Nose Mount 1-1/2 Bore.
Linear Bearing Block, With Standard 3/4 Bearing & 2 Seals, 2" Long, 1-1/2 Square
KVAL P/N: BIM173D
KVAL P/N: KVALBB12A
Cylinder, Bimba BF172D 2 Double Acting Front Block Mount 1-1/2 Bore.
Bearing,6208-2NSE,1.5748 I.D,3.150 O.D.
KVAL P/N: BIMBF172D
KVAL P/N: NAC620801
Cylinder, Bimba, Hardware, 040,050,090 Foot Mount Bracket, .620 Bore, 1.88 Long Slotted Base KVAL P/N: BIMD129
Ball Plunger, 10-32 Thread, 1/2" Long, 2-5 lbs end pressure
Cylinder, Stack Assembly, 960-3 - 121 Series
Ball Plunger, 1/4-20 Thread, 1/2" Long, 3-7 lbs end pressure
KVAL P/N: FAB-A004
KVAL P/N: PLUN10905
Cylinder, Stack Assembly, Option D, Closed Plate, 1 FABX121X 3/4" Stroke & 1 FABE121X X 1" Stroke w/ Flow Controls & Connecting Rod.
Ball Plunger, 3/8-16 Thread, 5/8" Long, 5.010.0 lbs end pressure
KVAL P/N: FAB-A004C
KVAL P/N: PLUN10911
Cylinder, Fabco Pancake E-121-X 1" Stroke, 1-1/8 Bore
Speed Controller, One-touch Fitting, 1/8 NPT 1/4" OD, Elbow & Universal Types
KVAL P/N: FABE121X
KVAL P/N: SMCAS2201F1
Cylinder, Stroke Pancake X-121-X 3/4 1-1/8 Bore Fabco.
Cylinder, Fabco Pancake RK-121 Repair Kit 121 Series
KVAL P/N: FABX121X
KVAL P/N: FABRK121
KVAL P/N: PLUN10903
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960-3
Making Quality Door and Jamb Machinery Since 1947
Order Today! Call 1.800.553.5825
INNOVATION | QUALITY | HONESTY
Main Frame
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Pad,Delrin,1-3/4" Dia,1-9/16" Thick,7/16 NF Thread
Linear Bearing Block, With Standard 3/4 Bearing & 2 Seals, 2" Long, 1-1/2 Square
KVAL P/N: 05-00-J1
KVAL P/N: KVALBB12A
Safety Exhaust Ball Valves, 1/4” NPT Thread
Grease, Multifak® EP 2 NLGI, 14 oz. Cartridge, Chevron
KVAL P/N: BBVALVE04
KVAL P/N: LUBE-EP
Cylinder, Bimba 093D 3" Double Acting Front Nose Mount 1-1/16 Bore.
Air, Muffler, 3/4 Thread, Bronze Screen
KVAL P/N: BIM093D
KVAL P/N: MUFFLER12
Cylinder, Bimba 122D 2" Double Acting Front Nose Mount 1-1/4 Bore.
Pad, Delrin 1" Dia X 1" 5/16" NF Thread
KVAL P/N: BIM122D
KVAL P/N: P161605FD
Cylinder, Bimba, Hardware, 040,050,090 Foot Mount Bracket, .620 Bore, 1.88 Long Slotted Base KVAL P/N: BIMD129
Split Collar, One Piece, 5/8" Dia., Steel
Valve, Humphrey Cam Operator Heavy Duty.
Filter, 1/4" With Auto Drain, AF30-N02D-Z
KVAL P/N: HUM34CH
KVAL P/N: SMC20002F
Valve, Humphrey, 3P Spring Return Normally Closed.
Regulator 1/4", AR-30-N02H-Z
KVAL P/N: HUM3P
KVAL P/N: SMC20002R
Bearing, 3/4" Closed Super Linear Pillow Block
Speed Controller, One-touch Fitting, 1/8 NPT 1/4" OD, Elbow & Universal Types
KVAL P/N: INASPBC120
KVAL P/N: SMCAS2201F1
KVAL P/N: SC110F
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Pressure Gauge, SMC, K40, 1/8 NPT Thread, 160 PSI KVAL P/N: SMCK10
Valve,VQC4100-5 or VQC4101-5 SMC VALVE W/O BASE SINGLE ACTING 24VDC. KVAL P/N: SMCVQC4100-5
Valve, SMC 4-Way Without Base. NVS4114-0009D
Hydraulic Oil, 1 Gal Container
KVAL P/N: SMCNVS401
KVAL P/N: SYSLUBG
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9
960-3
Making Quality Door and Jamb Machinery Since 1947
INNOVATION | QUALITY | HONESTY
NOTES
10
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960-3
To see our full line of products,
NOTES
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Parts Department Monday thru Thursday 6:00 a.m. to 4:00 p.m. Pacific Time Friday 6:00 a.m. to 1:00 p.m. Email: orders@kvalinc.com
Published on 5/13/2011