Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
MPE 750 Turbo Marine - Closed Loop
This spare parts catalogue is valid for the following engine variants: •
103648 I2 749 MAR TC-100 DS V1 2007 3.1
103648_ETK_Rev1.5_100510
Document No: 103648 ETK Revision:
1.5
Date of Issue:
10.05.2010
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
Table of Contents 010
Crankcase
1
01 Case 02 Front Cover
1 3
020
Crank Drive
4
030
Cylinder Head
5
01 Valve Cover 02 Rocker Arms 03 Cylinder Head 04 Valves
5 6 7 8
040
Valve Train
9
050
Cooling System
10
01 Expansion Tank 02 Water Manifold 03 Heat Exchanger 04 Water Pump 05 Turbocharger
10 11 12 13 15
Turbocharging
16
01 Turbocharger 02 Intercooler 03 Exhaust Pipe 04 Mounting Intercooler
16 18 19 20
Intake Area
21
01 Intake Manifold 02 Throttle Body
21 22
080
Engine Management System
23
090
Starter, Generator
26
100
Fuel Unit
27
110
Lubrication System
28
01 Oil Tank, Oil Cooler 02 Roll Over Tank 03 Dry Sump 04 Turbocharger, Oil Filter, Oil Pump
28 29 30 31
120
Engine Mount
32
900
Special Tools
33
910
Repair Kits
35
060
070
Overview of Revisions
37
Terminology
40
103648_ETK_Rev1.5_100510
Crankcase Welch Plug Tie Rod Tie Rod Sleeve Oil Seal
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
010
Crankcase
01 Case 1 3
incl. Pos. 2, 4, 5, 6
2
4 5 7
6
19
6 8 9 10
2
2
(3) 11
18 17 16 11 15
Pos.
Part No Description
12
13
14 QTY
Pos.
1
100280
Sleeve
2
11
Part No Description 100468
2
102992
Plug
3
12
3
*
Crankcase
1
4
100287
Welch Plug
5
100070
Tie Rod
6
100225
7
100224
8 9 10
QTY
Washer
4
*
Bolt
1
13
100464
Bolt
2
14
102442
Pin
8
15
100467
Bolt
Centering Pin
2
16
100297
Clamp Plate
1
Tie Rod Sleeve
4
17
100328
Spring
1
*
Fitting
2
18
100072
Oil Pressure Piston
1
*
Seal
2
19
101526
Oil Seal
1
**
Oil Pressure Switch
1
M8x50 10.9
2 1
M8x90 10.9
1
* See next page ** See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
010
Crankcase
01 Case (continuation)
Crankcase Type 1: Water Pump Outlet with a hose.
Crankcase Type 2: Water Pump Outlet with a metal tube.
2 6 3
1 no longer available 5
4
Crankcase Type 2: Fitting 401291 14
Pos. 1
M18x1.5
Crankcase Type 1: Fitting 102980
M18x1.5
7
18
102980
Part No Description (103385) Crankcase Type 1
QTY
Pos.
1
4
103961
Crankcase Type 2
401291
Part No Description
QTY 1
2
102980
Fitting
M18x1.5x14
2
5
401291
Fitting
M18x1.5x18
2
3
100454
Seal
18x22x1.5 Al
2
6
100467
Bolt
M8x90 10.9
1
3
100466
Bolt
M8x70 10.9
1
The crankcase can be differentiated according to the outlet of the water pump. Device-dependent parts are: • • • • •
Fitting M18x1.5 Bolt M8 Water Pump Cover Impeller Turbocharger Bracket
Along with a change in crankcase type, these parts must also be exchanged. See Chapter 050 Cooling System 04 Water Pump and Chapter 060 Turbocharging 01 Turbocharger
103648_ETK_Rev1.5_100510
Page
Front Cover Generator Cover
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
010
Crankcase
02 Front Cover
1 8 2 5
6
3
8
2
8
8
4
2
9
11
6
6 10
Pos.
6
Part No Description
QTY
Pos.
1
11
1
101990
Front Cover
2
100501
Bolt
M6x20 8.8
9
3
100411
Bolt
M4x6 8.8
1
4
100406
Clamp
1
5
101997
Generator Cover
1
6
100549
Bolt
M6x65 8.8
4
7
100502
Bolt
M6x25 8.8
1
8
100280
Sleeve
4
9
*
Sensor Crankshaft
1
10
*
Bolt
1
*
7
Part No Description *
Conduit
QTY 1
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
020
Crank Drive Pos. 7: Always replace pistons in pairs. Don‘t mix pistons with varying part no.
6
incl. Pos. 10
7
incl. Pos. 8
9
8
order in pairs
3
2
order in pairs
16
(10)
incl. Pos. 3, 4, 5
12
order in pairs
(10)
10
4
1
15
10
5
14
13
11 Pos.
QTY
Pos.
1
Part No Description 102868
Balance Shaft
1
10
103694
2x Con-Rod Bolt
M10x1x38
2
2
100017
Bearing Shell Balance Shaft
8
11
101610
Bolt
M10x1x45 10.9
6
3
100463
Key
1
12
101608
Flywheel
1
4
100112
Gear Balance Shaft
1
13
401759
Stub Shaft
1
5
100164
Nut
1
14
100296
Crankshaft
1
6
103974
Con Rod
2
7
102660
Piston
2
8
100361
Circlip
4
9 or or or or
100008 100007 100009 100010 100011
Con Rod Bearing Red 1.721 mm Con Rod Bearing Yellow 1.726 mm Con Rod Bearing Blue 1.731 mm Con Rod Bearing Green 1.736 mm Con Rod Bearing Brown 1.741 mm
4
15 or or or or
100013 100012 100014 100015 100016
Main Bearing Red Main Bearing Yellow Main Bearing Blue Main Bearing Green Main Bearing Brown
16
100734
Key
M10 8.8
Part No Description
103648_ETK_Rev1.5_100510
QTY
1.990 mm 1.995 mm 2.000 mm 2.005 mm 2.010 mm
8 1
Page
Valve Cover Valve Cover Seal
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
030
Cylinder Head
01 Valve Cover
1 2 3
5
4
13
6 7 8 9
incl. Pos. 10, 11, 12
10 (10) (10)
Pos.
12
QTY
Pos.
1
*
Bolt
4
11
*
Sensor Camshaft
1
2
*
Washer
4
12
*
Bolt
1
3
*
Ignition Coil
2
13
402159
Engine Badge
1
4
101318
Clip
1
5
101119
Clip
1
6
100446
Bolt
7
100448
Washer
10
8
101654
Bracket
1
9
401732
Valve Cover Blue
1
10
102134
Valve Cover Seal
1
*
Part No Description
11
M6x45
Part No Description
QTY
10
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page
Rocker Arm Rocker Axle Rocker Arm Support
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
030
Cylinder Head
02 Rocker Arms
1
2
3 4 4 5
3
8
8
Pos.
Part No Description
7
6
7
QTY
1
101034
Nut
M10x1.25 10.9
8
2
103099
Washer
8
3
102023
Rocker Arm Short
2
4
102024
Rocker Arm Long
5
100605
Bolt
6
100080
Rocker Axle
4
7
101973
Rocker Arm Support 1
2
8
101974
Rocker Arm Support 2
2
2 M6x20 10.9
4
103648_ETK_Rev1.5_100510
Page
Welch Plug Cylinder Head Cylinder Head Gasket
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
030
Cylinder Head
03 Cylinder Head
1 2
3
4
3 5
incl. Pos. 1, 3, 6, 8
9
6
10 8
6 11 7
Quod vide chapter 910 Repair Kits Pos.
Part No Description M6x40 10.9
Pos.
4
11
100514
2
*
Spark Plug
2
3
100094
Welch Plug
2
4
100228
Sleeve
8
5
102144
Cylinder Head
1
6
400876
Plug
2
7
101445
Cylinder Head Gasket
1
8
102992
Plug
1
9
102332
Bracket
1
10
101318
Clip
1
*
Bolt
QTY
1
Part No Description 100501
Bolt
QTY M6x20 8.8
1
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
030
Cylinder Head
04 Valves 1 2 3
4 6
5
Valve Adjustment Shim (8 parts per bag) Part No Description Exhaust Side
Intake Side
7
8
Pos.
*
Part No Description
QTY
102043
Shim
10x2.50
1
102044
Shim
10x2.55
1
102045
Shim
10x2.60
1
102046
Shim
10x2.65
1
102047
Shim
10x2.70
1
102048
Shim
10x2.75
1
102049
Shim
10x2.80
1
102050
Shim
10x2.85
1
102051
Shim
10x2.90
1
102029
Shim
10x2.95
1
102030
Shim
10x3.00
1
102052
Shim
10x3.05
1
102031
Shim
10x3.10
1
QTY
102032
Shim
10x3.15
1
Shim
8
102033
Shim
10x3.20
1
100129
Collet Valve
16
102034
Shim
10x3.25
1
3
102316
Spring Cup
8
102053
Shim
10x3.30
1
4
100081
Valve Spring
8
102035
Shim
10x3.35
1
5
100658
Valve Stem Seal
8
102036
Shim
10x3.40
1
6
100262
Spring Pad
8
102037
Shim
10x3.45
1
7
102542
Intake Valve
4
102038
Shim
10x3.50
1
8
102327
Exhaust Valve
4
102039
Shim
10x3.55
1
102040
Shim
10x3.60
1
102041
Shim
10x3.65
1
102042
Shim
10x3.70
1
1
*
2
See Table Valve Adjustment Shim
103648_ETK_Rev1.5_100510
Page
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
040
Valve Train
2 4 5
7
1
8 3
9 10
6 11
Pos.
QTY
Pos.
1
Part No Description 101921
Camshaft
1
11
2
100116
Timing Chain incl. Link
1
3
100557
Chain Link, Single
1
4
100078
Camshaft Axle
5
100502
Bolt
6
100069
Chain Rail
1
7
102456
Chain Guide
1
8
100079
Chain Tensioner
9
100436
Seal
10
100337
Plug
Part No Description 100832
Bolt
QTY M8x25 10.9
1
1 M6x25 8.8
1
1 24x32x2 Al
1 1
103648_ETK_Rev1.5_100510
Page
Expansion Tank
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
050
Cooling System
01 Expansion Tank 3
7
8
4 2
5 1
9 6
10 11
17 18
12
17 16
1 15
12
13
1
12
12
14
19, 20, 21 Pos.
Part No Description
QTY
Pos.
3
11
100835
Nut
M6
2
1
12
100471
Hose Clamp
16-27/9
4
1
13
401626
Hose
1
1
14
100742
Hose Connector
1
2
15
100417
Hose
1
Bracket
1
16
100513
Banjo Bolt
M14x1.5
1
100550
Cap
1
17
100529
Seal
14x18x1.5 Al
2
8
101801
Expansion Tank
1
18
100537
Banjo Fitting
D10/D8 M14
1
9
100502
Bolt
3
19
100418
Hose
1
10
100448
Washer
2
20
101182
Conduit
1
21
101576
Cable Tie
2
1
100474
Hose Clamp
2
401627
Hose
3
101806
Hose Clamp
4
102332
Bracket
5
100501
Bolt
6
103824
7
12-22/9 12.6-14.8/7 M6x20 8.8
M6x25 8.8
Part No Description
103648_ETK_Rev1.5_100510
QTY
Page 10
Thermostat Water Manifold
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
050
Cooling System
02 Water Manifold
9 8
10 12 5
5
11
3
6
1 7
6
11
4 2
Pos.
QTY
Pos.
1
Part No Description 100294
Circleclip
1
11
100470
Hose Clamp
2
102333
Fitting
1
12
100366
Hose
3
100516
O-Ring
1
4
100150
Thermostat
1
5
100517
O-Ring
2
6
100501
Bolt
7
101995
Water Manifold
M6x20 8.8
QTY 32-50/9
2 1
2 1
8
*
Sensor Coolant Temperature
1
9
100459
Seal
1
10
100744
Fitting
*
Part No Description
10x16x1 Al
1
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page 11
Heat Exchanger
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
050
Cooling System
03 Heat Exchanger
13 12
11 1 1
3
10
4 1 3
2 1
8 3
3
9
3
1 7
6
5 15
16, 17 15
1 14
Pos.
Part No Description
QTY
Pos.
6
11
100488
1
12
*
Oil Cooler
1
5
13
*
Intercooler
1
Hose
1
14
100741
Hose Connector
Heat Exchanger
1
15
100474
Hose Clamp
Hose
1
16
401628
Hose
1
Hose
1
17
401699
Conduit
1
100377
Hose
1
100201
Hose Connector
1
100346
Hose
1
1
100473
Hose Clamp
2
401618
Hose
3
100470
Hose Clamp
4
100376
5
102003
6
101786
7
401629
8 9 10
25-40/9 32-50/9
Part No Description Hose Clamp
QTY 70-90/9
1
1 12-22/9
2
* See Chapter Lubrication System ** See Chapter Turbocharging
103648_ETK_Rev1.5_100510
Page 12
Water Pump Cover Impeller Water Pump Axle
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
050
Cooling System
04 Water Pump
11
10
10
13 1
9
12 2
8
16
3
6 5
4
4
Part No Description
14
4
7
Pos.
15
QTY
Pos.
1
100826
Bolt
M6x40
2
11
100375
Hose
1
2
100501
Bolt
M6x20 8.8
2
12
100493
O-Ring
1
3
*
1
13
*
Impeller
1
4
100470
Hose Clamp
3
14
103743
Sealing Kit
1
5
100422
Hose
1
15
102948
Water Pump Axle
1
6
100523
Hose Connector
1
16
102870
Intermediate Gear Water Pump
1
7
100346
Hose
1
8
100488
Hose Clamp
9
**
10
100474
Water Pump Cover 32-50/9
70-90/9
Oil Cooler Hose Clamp
Part No Description
QTY
1 1
12-22/9
2
* See next page ** See Chapter Lubrication System
103648_ETK_Rev1.5_100510
Page 13
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
050
Cooling System
1
04 Water Pump (continuation)
2 4
3
For Crankcase Type 1
6
5
9
7
8
For Crankcase Type 2
Pos.
Part No Description
QTY
Pos.
2
5
100826
Bolt
Hose
1
6
103963
Water Tube
1
102699
Water Pump Cover Typ 1
1
7
102454
O-Ring
2
101476
Impeller Type 1
1
8
103962
Water Pump Cover Typ 2
1
9
400180
Impeller Type 2
1
1
100470
Hose Clamp
2
100460
3 4
32-50/9
Part No Description
QTY M6x40
1
The water pump cover and the impeller are dependent on the crankcase type. Along with a change in crankcase type, the water pump cover and the impeller must also be exchanged. See Chapter 010 Crankcase 01 Case
103648_ETK_Rev1.5_100510
Page 14
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
050
Cooling System
05 Turbocharger
1 2
10, 11 2
12 1 9
3
incl. Pos. 2
5 8
4 6
7
Pos.
Part No Description
QTY
Pos.
2
11
401698
Conduit
O-Ring
2
12
404466
Hose Clamp
Hose
1
1
100507
Bolt
2
100836
3
101789
4
*
Turbocharger
5
102084
Hose Clamp
6
401621
Hose
7
100473
Hose Clamp
8
100741
Hose Connector
9
100474
Hose Clamp
10
401624
Hose
*
M6x16 8.8
Part No Description
QTY 1 10-16/9
1
1 20-32/12
1 1
25-40/9
1 1
12-22/9
1 1
See Chapter Turbocharging
103648_ETK_Rev1.5_100510
Page 15
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
060
Turbocharging
01 Turbocharger
1 3 5 2
7
4
9 10
6
6 18
19
8
22
12
13
21
11 15
14
17 4
20
16
Pos.
Part No Description
QTY
Pos.
2
11
100737
Nut
M8x118
4
12
100575
Segment
Stud
M8x69
4
13
101771
Bolt
M6x10
6
101579
Hose Clamp
7.8x9.5/5
2
14
100632
Bolt
M8x50 8.8
1
102492
Hose
1
15
**
Turbocharger Bracket
1
6
101540
Hose Clamp
2
16
**
Bolt
2
7
*
Valve
1
17
***
Turbocharger
1
8
102493
9
***
10
*
1
101446
Exhaust Gasket
2
100426
Stud
3
100425
4 5
8.8-10.5/5
Part No Description
QTY M8
8 6
Hose
1
18
100529
Seal
Exhaust Manifold
1
19
100670
Fitting
1
Switch 70/65°C
1
20
100203
Airbox
1
21
100448
Washer
1
22
100502
Bolt
* See Chapter Engine Management System ** See next page *** See Chapter Repair Kits
103648_ETK_Rev1.5_100510
14x18x1.5 Al
M6x25 8.8
1
1
Page 16
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
060
Turbocharging
01 Turbocharger (continuation)
3
For Crankcase Type 2
1
For Crankcase Type 1
2
Pos.
4
QTY
Pos.
1
Part No Description 102006
Turbocharger Bracket Type 1
1
3
103964
Turbocharger Bracket Type 2
1
2
100524
Bolt
2
4
102490
Bolt
2
M8x40 8.8
Part No Description
QTY M8x25
The Turbocharger Bracket is dependent on the crankcase type. Along with a change in crankcase type, the Turbocharger Bracket must also be exchanged. See Chapter 010 Crankcase 01 Case
103648_ETK_Rev1.5_100510
Page 17
Intercooler Catch Rood
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
060
Turbocharging
02 Intercooler
6 10
7 8
1
5 4
7
11
3
12
1
13
16 9
1
17
2 16
15
1
11
11
14
Pos.
QTY
Pos.
4
11
101829
Hose Clamp
Hose
1
12
401880
Catch Rood
1
*
Idle Control Valve
1
13
100809
Hose
1
4
*
Bracket
1
14
102169
Intercooler
1
5
*
Bolt
1
15
100370
Hose
1
6
100513
Banjo Bolt
M14x1.5
1
16
100469
Hose Clamp
7
100529
Seal
14x18x1.5 Al
2
17
401751
Pipe Coupling
8
100537
Banjo Fitting
D10/D8 M14
1
9
401445
Hose
1
10
104423
Connecting Pipe
1
*
Part No Description
11
1
100474
Hose Clamp
2
401953
3
12-22/9
Part No Description
QTY 50-70/13
40-60/9
4
2 1
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page 18
Exhaust Pipe
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
060
Turbocharging
03 Exhaust Pipe
5
2
incl. Pos. 3, 4, 6, 7
3 4
1
6 7 8
8 10
9
Pos.
Part No Description
QTY
1
401145
Exhaust Gasket
1
2
402981
Exhaust Pipe
1
3
400247
Fitting
1
4
100459
Seal
10x16x1 Al
1
5
100606
Bolt
M8x30
5
6
100449
Seal
12x18x1.5 Al
1
7
100398
Plug
8
100473
Hose Clamp
9
100723
Hose
1
10
103712
Hose Connector
1
1 25-40/9
2
103648_ETK_Rev1.5_100510
Page 19
Intercooler Bracket
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
060
Turbocharging
04 Mounting Intercooler 2 1
3 15 4
7
5
10
9
11
4
13
15
12
8
17
incl. Pos. 7
14
6
16
Pos.
QTY
Pos.
2
11
*
Washer
2
Bail
1
12
*
Voltage Regulator
1
Rubber
2
13
*
Bracket
1
100358
Rubber
3
14
*
Nut
102057
Intercooler Bracket
1
15
100501
Bolt
6
100502
Bolt
4
16
100596
Clamp
2
7
100667
Rubber
2
17
101010
Rubber
2
8
102005
Intercooler Bracket
9
100525
Bolt
10
*
Bolt
*
Part No Description
1
101736
Bolt
2
101866
3
101000
4 5
M6x12
M6x25 8.8
Part No Description
QTY
2 M6x20 8.8
4
1 M10x60 8.8
2 2
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page 20
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
070
Intake Area
01 Intake Manifold 1
2 3 2 4
5 7
6
11
9
15
10 8
14
13
12
16
17
19
18
Pos.
Part No Description
QTY
Pos.
1
11
**
Pressure Sensor
1
2
12
**
Bolt
1
Pipe Coupling
1
13
101651
Nut
100345
O-Ring
2
14
101133
Washer
102402
Intake Manifold
1
15
101669
Stud
6
102154
Bolt
M8x70 10.9
1
16
101000
Rubber
2
7
100520
Bolt
M6x30 8.8
4
17
101012
Rubber
2
8
100502
Bolt
M6x25 8.8
2
18
102001
Intake Manifold Bracket
1
9
100459
Seal
10x16x1 Al
1
19
100632
Bolt
2
10
400247
Fitting
1
*
Throttle Body
2
100469
Hose Clamp
3
401750
4 5
40-60/9
Part No Description
QTY
M8
1 1
M8x30
M8x50 8.8
1
1
* See next page ** See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page 21
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
070
Intake Area
02 Throttle Body
1
incl. Pos. 2 - 7
2
3 4 5
6 7
Pos.
Part No Description
QTY
1
103868
Throttle Body
1
2
401828
Gasket
1
3
401829
Oil Seal
1
4
401167
O-Ring
1
5
103169
Throttle Position Sensor
1
6
103152
Washer
2
7
401831
Bolt
M4x16
2
103648_ETK_Rev1.5_100510
Page 22
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
080
Engine Management System 2
3
1 1
See Chapter Cylinder Head
See Chapter Cylinder Head Pos. 1
Part No Description 102118
Spark Plug
RC7PYCB
QTY
Pos.
Part No Description
1
1
101884
Ignition Coil
2
2
100448
Washer
4
3
100447
Bolt
1
QTY
M6x20
4
1
2 See Chapter Cylinder Head Pos.
See Chapter Turbocharging
Part No Description
1
100031
Sensor Camshaft
2
102021
Bolt
6x18
QTY
Pos.
Teilenr.
Bezeichnung
1
1
102383
Ventil
Menge 1
1
2
1 1
2 3
See Chapter Intake Area
See Chapter Turbocharging Pos.
Part No Description
QTY
Pos.
1
1
100029
Pressure Sensor
Bracket
1
2
403390
Bolt
Idle Control Valve
1
1
100541
Bolt
2
103826
3
103127
M6x10 8.8
Part No Description
103648_ETK_Rev1.5_100510
QTY 1 M6x12
1
Page 23
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
080
Engine Management System
1 1
incl. Pos. 2
2
See Chapter Fuel Unit Pos.
Part No Description
See Chapter Turbocharging QTY
Pos. 1
1
101936
Injector
2
2
100708
O-Ring
2
Part No Description 103128
QTY
Switch 70/65°C
1
1 1 3 2
See Chapter Cooling System Pos. 1
Part No Description 100024
Sensor Coolant Temperature
See Chapter Crankcase QTY
Pos.
Part No Description
1
1
100032
Sensor Crankshaft
2
101736
Bolt
3
100831
Conduit
QTY 1 M6x12
1 1
1 1
See Chapter Crankcase Pos. 1
Part No Description 100690
Oil Pressure Switch
QTY
Pos.
1
1
Part No Description 100030
103648_ETK_Rev1.5_100510
Lambda Probe
QTY 1
Page 24
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
080
Engine Management System 1
Pos. 1
Part No Description 403047
Wire Harness
1
QTY 1
Pos.
Part No Description
QTY
1
103655
ECU MAR TC-100 EU-CH
or
401962
ECU MAR TC-104 USA
1
1
1
2
3
4
5
See Chapter Turbocharging Pos. 1
Part No Description 103606
Main Relay
QTY
Pos.
Part No Description
1
1
100520
2
101875
Washer
2
3
100383
Voltage Regulator
1
4
100704
Bracket
1
5
100835
Nut
103648_ETK_Rev1.5_100510
Bolt
QTY M6x30 8.8
M6
2
2
Page 25
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
090
Starter, Generator
3
2
7 10
8 1 4
11 5
9 12
6
13 14
Pos.
Part No Description
QTY
Pos.
2
11
101289
Washer
Washer
2
12
100182
Bolt
M12x90 10.9
1
100151
Starter
1
13
100505
Bolt
M6x35 8.8
3
4
103005
Starter Lead
1
14
100384
Stator
5
100835
Nut
6
100388
Rubber Gromet
1
7
101261
Gear
1
1
100545
Bolt
2
103333
3
M6x50 8.8
M6
Part No Description
QTY 1
1
1
8
101117
Axle
1
9
100565
Neadle Bearing
1
10
400700
Rotor
1
103648_ETK_Rev1.5_100510
Page 26
Fuel Rail Fuel Pressure Regulator
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
100
Fuel Unit 1 2 4
6
5
7
8
incl. Pos. 6
9
3
10
8
13
Pos.
12
11
QTY
Pos.
2
11
100459
Seal
Washer
2
12
100743
Banjo Fitting
Injector
2
13
100085
Banjo Bolt
103037
Fuel Rail
1
100431
Locking Clip
2
6
102927
O-Ring
1
7
103041
Fuel Pressure Regulator
1
8
101538
Hose Clamp
2
9
100364
Locking Clip
1
10
401497
Hose
1
*
Part No Description
11
1
100447
Bolt
2
100448
3
*
4 5
M6x20
6.8-8/5
Part No Description
QTY 10x16x1 Al
2 1
M10x1
1
See Chapter Engine Management System
103648_ETK_Rev1.5_100510
Page 27
Oil Dipstick Oil Tank Oil Cooler
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
110
Lubrication System
01 Oil Tank, Oil Cooler
1 2
incl. Pos. 1
5 8
4
7 6
3
3
12
3
9
10
3
11 Pos.
QTY
Pos.
1
Part No Description 102016
Oil Dipstick
1
11
102413
Bolt
2
102381
Oil Tank
1
12
101490
Clip
3
100471
Hose Clamp
4
401345
Hose
5
100473
Hose Clamp
6
100115
Oil Cooler
1
7
401346
Hose
1
8
102084
Hose Clamp
9
101792
Hose
1
10
102994
Bracket
1
16-27/9
Part No Description
QTY 5x22
2 4
4 1
25-40/9
20-32/12
1
1
103648_ETK_Rev1.5_100510
Page 28
Roll Over Tank
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
110
Lubrication System
02 Roll Over Tank
3
2
2
4
1
2
2
6
8
5
13
7 9
14
Pos.
13
12
9
QTY
Pos.
1
11
103705
Conduit
4
12
100085
Banjo Bolt
M10x1
1
Hose
1
13
100459
Seal
10x16x1 Al
2
102315
Hose
1
14
100148
Banjo Fitting
401879
Roll Over Tank
1
6
404466
Hose Clamp
10-16/9
1
7
100474
Hose Clamp
12-22/9
1
8
401603
Hose
9
101543
Hose Clamp
10
401600
Hose
*
Part No Description
10, 11
1
*
Airbox
2
100471
Hose Clamp
3
401347
4 5
16-27/9
Part No Description
QTY 1
1
1 10.1-11.8/5
2 1
See Chapter Turbocharging
103648_ETK_Rev1.5_100510
Page 29
Oil Screen Suction Pump Suction Pump Cover
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
110
Lubrication System
03 Dry Sump 1 2 3 4
5
1 6 7
6
8
9 10 13
11
13 13 4 12 Pos.
Part No Description
QTY
Pos.
4
11
100507
Bolt
M6x16 8.8
1
Washer
2
12
100506
Bolt
M6x60 8.8
1
Oil Screen
1
13
100505
Bolt
M6x35 8.8
3
1
100502
Bolt
M6x25 8.8
2
100448
3
100195
4
100501
Bolt
M6x20 8.8
11
5
401428
Intermediate Gear Suction Pump
1
6
100280
Sleeve
4
7
102225
Suction Pump
1
8
101992
Suction Pump Cover
1
9
100491
O-Ring
2
10
101994
Connector
1
Part No Description
103648_ETK_Rev1.5_100510
QTY
Page 30
Oil Filter Oil Filter Cover Timing Insert
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
110
Lubrication System
04 Turbocharger, Oil Filter, Oil Pump
1
1
2
3, 4 13
incl. Pos. 14
5
(14)
6 7 14 8 9 10
18
20
18
16
11 15
19
17
12
incl. Pos. 18
11 Pos.
QTY
Pos.
1
100459
Seal
10x16x1 Al
2
11
100471
Hose Clamp
2
100085
Banjo Bolt
M10x1
1
12
100380
Hose
1
3
100369
Hose
1
13
100071
Oil Filter Cover
1
4
401701
Conduit
1
14
101109
Oil Filter
1
5
100664
Fitting
1
15
100137
Timing Insert
1
6
100449
Seal
1
16
100293
Key
1
7
*
Turbocharger
1
17
100275
Oil Pump
1
8
100490
O-Ring
1
18
102398
O-Ring
2
9
101847
Flange
1
19
101991
Oil Pump Cover
1
10
100507
Bolt
2
20
100294
Circleclip
1
*
Part No Description
12x18x1.5 Al
M6x16 8.8
Part No Description
QTY 16-27/9
2
See Chapter Turbocharging
103648_ETK_Rev1.5_100510
Page 31
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
120
Engine Mount
5
3
2
1 4
Pos.
Part No Description
QTY
1
100842
Bolt
M10x80 12.9
2
2
101998
Engine Bracket Front
1
3
100228
Sleeve
2
4
103727
Engine Bracket Rear
5
100555
Bolt
1 M10x40 8.8
4
103648_ETK_Rev1.5_100510
Page 32
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
900
Special Tools
1
Pos. 1
Part No Description 401386
Hand Crank
1
QTY
Pos.
1
1
Part No Description 401370
Hook-Wedge
QTY 1
1 1
Pos. 1
Part No Description 401401
Chain Tool
QTY
Pos.
1
1
Part No Description 401402
Valve Installation Tool
QTY 1
1
1
Pos. 1
Part No Description 401355
Removal Tool
QTY
Pos.
1
1
Part No Description 103330
103648_ETK_Rev1.5_100510
Valve Adjustment Tool
QTY 1
Page 33
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
900
Special Tools 4
5
9 6
2 7 3
8
3
1 Pos. 1
Pos.
Part No Description 103609
Installation Spike Valve Stem Seal
Part No Description
QTY 1
Pos.
Part No Description
QTY
1
103701
Chain Breaking Tool consisting of Pos. 2 - 9
1
2
402921
Header
1
3
401389
Bolt
4
401376
Counterpart Break
1
5
401377
Counterpart Rivet
1
6
401378
Bolt
M16 12.9
1
7
401381
Bolt
M10x1 12.9
1
8
401383
Spike
9
401391
Bolt
M6x16 8.8
2
1 M16 12.9
1
QTY
1
103927
Engine Diagnostic Kit consisting of Pos. 2, 3, 4
1
2
103328
Diagnostic Cable / Serial Port
1
3
103924
USB Adapter / Serial Port
1
4
103932
CD Diagnostic Program
1
103648_ETK_Rev1.5_100510
Page 34
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
910
Repair Kits
Part No Description
QTY
102075
Long Block Type 1
1
103966
Long Block Type 2
1
Long block with a black valve cover. Sub system parts like starter, flywheel and engine brackets are not supplied.
The Long Block Type can be differentiated according to the water pump outlet. See Chapter 010 Crankcase 01 Case. Along with a change in Long Block Type, the Turbocharger Bracket must also be exchanged. See Chapter 060 Turbocharging 01 Turbocharger
Part No Description 401760
Oil Level Hang Tag
Part No Description 102145
QTY
Cylinder Head
1
The Repair Kit includes: 102144
Cylinder Head
1
100514
Bolt
100094
Welch Plug
2
100228
Sleeve
8
101973
Rocker Arm Support 1
2
101974
Rocker Arm Support 2
2
100605
Bolt
4
102327
Exhaust Valve
4
100090
Intake Valve
4
M6x40 10.9
4
100262
Spring Pad
8
QTY
100081
Valve Spring
8
1
102316
Spring Cup
8
100129
Collet Valve
16
101921
Camshaft
1
100078
Camshaft Axle
1
102024
Rocker Arm Long
2
102023
Rocker Arm Short
2
100080
Rocker Axle
4
400876
Plug
2
102992
Plug
1
103648_ETK_Rev1.5_100510
Page 35
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
910
Repair Kits
Part No Description 103823
QTY
Repair Kit Exhaust Manifold
1
The Repair Kit includes:
Part No Description 103428
QTY
Repair Kit Turbocharger
1
The Repair Kit includes:
Exhaust Manifold
1
Turbocharger with Exhaust Manifold
1
101446
Exhaust Gasket
2
101446
Exhaust Gasket
2
100737
Nut
8
100737
Nut
401145
Exhaust Gasket
1
401145
Exhaust Gasket
5
100606
Bolt
1
102366
Exhaust Gasket
5
100611
Bolt
1
101789
Hose
100606
Bolt
102366
Exhaust Gasket
100611
Bolt
101789
Hose
M8 M8x30 M8x40
103648_ETK_Rev1.5_100510
M8
8 1
M8x30
5 1
M8x40
5 1
Page 36
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
Overview of Revisions New Revision Status
Rev1.1
Rev1.1
Rev1.1
Revision Date
23.05.2007
23.05.2007
23.05.2007
Chapter
Pos.
Modification
Notes
080 Engine Management System
Relay Starter 103123 currently found in document 103648_ ETK_AttachingParts_Zodiac_ Rev1.1_070523
No modification
120 Engine Mount
Engine Mount 100527 currently found in document 103648_ ETK_AttachingParts_Zodiac_ Rev1.1_070523
No modification
120 Engine Mount
Shim 1mm 103707 and shim 0,5mm 103708 currently found in document 103648_ ETK_AttachingParts_Zodiac_ Rev1.1_070523
No modification
All Parts on this page currently found in document 103648_ ETK_AttachingParts_Zodiac_ Rev1.1_070523
No modification
Rev1.1
23.05.2007
100 Fuel Unit 02 Fuel Pump
Rev1.1
23.05.2007
030 Cylinder head 03 Cylinder head
9
Bracket 100435 replaced by 102332
Colour changed to black
Rev1.1
23.05.2007
050 Cooling System 01 Expansion Tank
4
Bracket 100435 replaced by 103626
Colour changed to black
Rev1.1
23.05.2007
010 Crankcase 01 Case
3
Crankcase 103385 currently including plugs 102992 and welch plugs 100287
Parts in stock can be used
Rev1.1
23.05.2007
900 Special Tools
Chain Breaking Tool 401379 replaced by 103701
Parts in stock can be used
Rev1.1
23.05.2007
900 Special Tools
I nstallation Spike Valve Stem Seal 103609 is new
Rev1.1
23.05.2007
110 Lubrication System 01 Oil Tank, Oil Cooler
Fitting 102980 currently found in Chapter 010 Crankcase
No modification
23.05.2007
110 Lubrication System 01 Oil Tank, Oil Cooler
Fitting 101994 currently found in Chapter 110 Lubrication System
No modification
Rev1.1
23.05.2007
110 Lubrication System 04 Turbocharger ...
Fitting 102980 currently found in Chapter 010 Crankcase
No modification
Rev1.2
04.10.2007
900 Special Tools
Diagnostic Kit 103927 is new
04.10.2007
060 Turbocharging 04 Mounting Intercooler
Two Bolts M6x25 100502 replaced by M6x20 100501. Mounting Intercooler Bracket Pos. 5 in rubber Pos. 7
04.10.2007
030 Cylinder Head 01 Valve Cover
9
Valve Cover currently including Valve Cover Seal and Sensor Camshaft.
7
Piston 102310 replaced by 102660
Rev1.1
Rev1.2
Rev1.2
Rev1.2
04.10.2007
020 Crank Drive
103648_ETK_Rev1.5_100510
Pistons 102310 in stock can be used. Always replace pistons in pairs. Don‘t mix pistons with varying order no.
Page 37
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
Overview of Revisions New Revision Status
Rev1.2
Rev1.2
Rev1.2
Rev1.2
Revision Date
04.10.2007
04.10.2007
04.10.2007
04.10.2007
Chapter
Pos.
010 Crankcase 01 Case
010 Crankcase 01 Case
050 Cooling System 04 Water Pump
050 Cooling System 04 Water Pump
Modification
Notes
3
Crankcase 103385 replaced by 103961
Parts in stock can be used for type 1. Spare parts for Crankcase type 1 are available
8
Fitting 102980 replaced by 401291. Please note! The Fitting is dependent on the crankcase type.
Parts in stock can be used for type 1. Spare parts for Fitting type 1 are available
3
Water Pump Cover 102699 replaced by 103962. Please note! The Water Pump Cover is dependent on the crankcase type
Parts in stock can be used for type 1. Spare parts for Water Pump Cover type 1 are available
13
Impeller 101476 replaced by 400180. Please note! The Water Pump Cover is dependent on the crankcase type
Parts in stock can be used for type 1. Spare parts for Impeller type 1 are available Parts in stock can be used for type 1. Spare parts for Turbocharger Bracket type 1 are available Parts in stock can be used
Rev1.2
04.10.2007
060 Turbocharging 01 Turbocharger
15
Turbocharger Bracket 102006 replaced by 103964. Please note! The Turbocharger Bracket is dependent on the crankcase type
Rev1.2
04.10.2007
020 Crank Drive
6
Con Rod 103359 replaced by 103974
Rev1.3
14.05.2008
010 Crankcase 01 Case
3
Crankcase type 1 103385 is no longer available
Rev1.3
14.05.2008
060 Turbocharging 02 Intercooler
10
Connecting Pipe 103660 (black) replaced by 104423 (silver)
Parts in stock can be used
Rev1.3
14.05.2008
060 Turbocharging 03 Exhaust Pipe
2
Exhaust Pipe 103675 (black) replaced by 402981 (silver)
Parts in stock can be used
Rev1.3
14.05.2008
020 Crank Drive
15
Crankshaft 401405 replaced by 100296
Parts in stock can be used.
Wire Harness 103599 replaced by 402545
Note! Modified connection „Terminal 30 Battery“ and supply voltage Sensor Camshaft from 5V to 12V.
Nuts Expansion Tank 101379 replaced by 100835
Parts in stock can be used.
Rev1.3
14.05.2008
080 Engine Management System
Rev1.3
14.05.2008
050 Cooling System 01 Expansion Tank
Rev1.3
14.05.2008
900 Special Tools
Chain Breaking Tool 103701: Header 402921 is new
060 Turbocharging 01 Turbocharger
9
Exhaust Manifold 103529 replaced by Repair Kit 103823. Extended scope of supply.
Parts in stock can be used
Parts in stock can be used
Rev1.3
14.05.2008
11
Rev1.3
14.05.2008
060 Turbocharging 01 Turbocharger
17
Turbocharger 103428 replaced by Repair Kit. Extended scope of supply.
Rev1.4
12.02.2009
060 Turbocharging 02 Intercooler
2
Hose 401907 replaced by 401953.
Parts in stock can be used.
Rev1.4
12.02.2009
070 Intake Area
New positions
No modification
103648_ETK_Rev1.5_100510
Page 38
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
Overview of Revisions New Revision Status
Revision Date
Chapter
Pos.
Modification
Notes
Rev1.4
12.02.2009
070 Intake Area 02 Throttle Body
3
Oil Seal 401829 is new
Rev1.4
12.02.2009
030 Cylinder Head 01 Valve Cover
9
Valve Cover 102941 black changed to 401732 blue
No modification. Correction of the spare parts catalogue.
Rev1.4
12.02.2009
080 Engine Management System
Wire Harness 402545 replaced by 403047
Parts in stock can be used
12.02.2009
030 Cylinder head 04 Valves
Intake Valve 100090 replaced by 102542.
Parts in stock can be used
Rev1.4
7
12.02.2009
070 Intake Area
Two bolts 100520 M6x30 replaced by 100502 M6x25
Rev1.4
12.02.2009
080 Engine Management System
Bolt M6x10 100607 at pressure sensor replaced by 403390.
Rev1.4
12.02.2009
030 Cylinder head 01 Valve Cover
13
Engine Badge 402159 is new
Rev1.4
12.02.2009
070 Intake Area 02 Throttle Body
1
Throttle Body 401680 replaced by 103868
Parts in stock can be used
12
Hose Clamp 6-16/9 100472 replaced by Hose Clamp 10-16/9 404466
Parts in stock can be used
6
Hose Clamp 6-16/9 100472 replaced by Hose Clamp 10-16/9 404466
Parts in stock can be used
Seal 10x14x1 Al 101107 generally replaced by seal 10x16x1 Al 100459.
Parts in stock can be used
Rev1.4
Rev1.5
Rev1.5
Rev1.5
10.05.2010
050 Cooling System 05 Turbocharger
10.05.2010
110 Lubrication System 02 Roll Over Tank
10.05.2010
103648_ETK_Rev1.5_100510
Parts in stock can be used
Page 39
Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
Terminology A
Balance Shaft 4 Bearing Shell Balance Shaft 4
Impeller 13 Injector 24 Installation Spike Valve Stem Seal 34 Intake Manifold 21 Intake Manifold Bracket 21 Intake Valve 8 Intercooler 18 Intercooler Bracket 20
C
L
Camshaft 9 Camshaft Axle 9 Catch Rood 18 Chain Breaking Tool 34 Chain Guide 9 Chain Link 9 Chain Rail 9 Chain Tensioner 9 Chain Tool 33 Collet Valve 8 Con-Rod Bolt 4 Con Rod 4 Con Rod Bearing 4 Crankcase 1 Crankshaft 4 Cylinder Head 7 Cylinder Head Gasket 7
Lambda Probe 24
Airbox 16
B
D Diagnostic Kit 34
E ECU 25 Engine Bracket 32 Exhaust Gasket 16 Exhaust Manifold 16 Exhaust Pipe 19 Exhaust Valve 8 Expansion Tank 10
M Main Bearing 4 Main Relay 25
O Oil Cooler 28 Oil Dipstick 28 Oil Filter 31 Oil Filter Cover 31 Oil Level Hang Tag 35 Oil Pressure Switch 24 Oil Pump Oil Pump Cover Oil Screen 30 Oil Seal 1 Oil Tank 28
P Piston 4 Pressure Sensor 23
R
Flywheel 4 Front Cover 3 Fuel Pressure Regulator 27 Fuel Rail 27
Removal Tool 33 Repair Kit Cylinder Head 35 Repair Kit Exhaust Manifold 36 Repair Kit Long Block 35 Repair Kit Turbocharger 36 Rocker Arm 6 Rocker Arm Support 6 Rocker Axle 6 Roll Over Tank 29 Rotor 26
G
S
Gear 26 Generator Cover 3
Sensor Camshaft 23 Sensor Coolant Temperature 24 Sensor Crankshaft 24 Shim 8 Spark Plug 23 Spring Cup 8 Spring Pad 8 Starter 26 Starter Lead 26 Stator 26 Stub Shaft 4 Suction Pump 30 Suction Pump Cover 30
F
H Hand Crank 33 Heat Exchanger 12 Hook-Wedge 33
I Idle Control Valve 23 Ignition Coil 23
103648_ETK_Rev1.5_100510
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Spare Parts Catalogue MPE 750 Turbo Marine Closed Loop
Terminology Switch 70/65°C 24
T Thermostat 11 Throttle Body 21, 22 Throttle Position Sensor 22 Tie Rod 1 Tie Rod Sleeve 1 Timing Chain 9 Timing Insert 31 Turbocharger 16 Turbocharger Bracket 16
V Valve 23 Valve Adjustment Tool 33 Valve Cover 5 Valve Cover Seal 5 Valve Installation Tool 33 Valve Spring 8 Valve Stem Seal 8 Voltage Regulator 25
W Water Manifold 11 Water Pump Axle 13 Water Pump Cover 13 Welch Plug 1, 7 Wire Harness 25
Manufacturer: Weber Motor GmbH
103648_ETK_Rev1.5_100510
Address:
Otto-Lilienthal-Str.5
88677 Markdorf
Germany
Internet:
www.weber-motor.com
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