Pipes, Pumps and Valves May/Jun 2017 by Lifting Africa

May / Jun 2017

ENDORSED BY SAPMA , SAPSDA SAVAMA, AND VAMCOSA

Heavy Duty Hard Core Pumping What To Look For In A Shieve Shaker Pumps and Valves Africa - May/June 2017

PROVIDING FLUID SEALING & CONTROL SOLUTIONS FOR OVER 100 YEARS Zambia:

South Africa:

Tel: +260 212 313 736 E-mail: Info zambiasales@klinger.co.za

Tel: +27 (0)11 842 8300 E-mail: sales@klinger.co.za

Pumps and Valves Africa - May/June 2017

www.klinger.co.za

CONTENT ENDORSED BY SAPMA , SAPSDA SAVAMA, AND VAMCOSA

FRONT COVER STORY

Invincible Valves Enhances Social Responsibility Values

May / Jun 2017

ASSOCIATION NEWS

SAPSDA News

PUMPS

New Nampo-Record Leaves Previous Figure in Dust

Why Moves Towards Water Security Offer Huge Opportunities For Innovative Suppliers

Mather & Platt / APE Pumps on their 65th Year Anniversary

Questions Commonly Asked About “Roots” Pumps Sludge Mixing Systems

On the cover Invincible Valves

Stewarts and Lloyds to take On New Locally Manufactured Borehole Pump Range

Tel: +27 (0) 11 822-1777 Email: enquiries@invalve.co.za 14 Web: www.invalve.co.za

Heavy Duty Hard Core Pumping

Kite 2017 - The Definitive Interactive Platform for Industrial Technology Solutions 16 Thermal Spray Coating Solutions for Turbomachinery and Rotating Equipment from Thermaspray

Chicago Pneumatic High Pressure Compressors Support Unique Blast Hole Drilling Machines in India

What to Look for in a Shieve Shaker

Turnkey Vacuum Solutions from Atlas Copco Vacuum Technique

Integrated Pump Rental Blasts Its Way To Success On Copper Mine

Air-operated Double Diaphragm (AODD) Pumps

Real, Round-The-Clock Rental Pump Availability

Introducing The Pit Bull

Information on the Liquid-Ring Vacuum Pump

Pump Phase Shift Control in World’s Largest Iron Ore Concentrate Pipeline 30 BEARINGS

SKF Rotates To its Core Strength - Bearings Beware of Bearings Copycats

40 41

FOUNDRIES

PCS Foundry - 32 Years of Market Leadership

VALVES

AZ-Armaturen SIL3 Certified on 2-way, 3-way and Control Valves

PIPES

Ultrasonic Flow Meters

BUYERS GUIDE PUMPS

BUYERS GUIDE VALVES

Pumps & Valves Africa

Sales Manager: Surita Marx Tel: +27 (0) 11 475-0010 Cell: +27 (0) 83 281-5761 Email: info@pumpsandvalves.co.za Web: www.pumpsandvalves.co.za Sales: Lusana Mrkusic Email: sales@pumpsandvalves.co.za Sales: Naomi Erasmus Email: info@pumpsandvalves.co.za Production: Jeanette Jordaan Sub-Editor: Debbie van Rensburg

Index to Advertisers

Air & Vacuum Technologies 21,25,29 AMD-Rotolok OBC APE / Mather & Platt 33 Atlas Copco 39 DoseTech 19 Invincible Valves OFC,13 Kew Foundries 41 Klinger IFC KITE 6 Monitor Pumps & Systems 23 Pamodzi-Unique 31 Rapid Allweiler 37 SAMCO IBC Sam Engineering 35 SAPSDA 7 Stewarts & Lloyds 17

Disclaimer

Opinions in this Publication are those of the authors and do not necessarily reflect those of this publication, its editorial board, its editor or its Publishers SAPMA. or VAMCOSA The mention of specific products in articles and advertisements does not imply that they are endorsed or recommended by this Publication or its publishers in preference to others of a similar nature, which are not mentioned or advertised. Reliance on any information contained in this journal is at your own risk. While every effort is made to ensure the accuracy of editorial board makes no representations or warranties, express or implied, as to the correctness or suitability contained and/or the products advertised in this publication. The Publisher shall not be liable for any damages or loss, howsoever arising, incurred by readers of this publication or any other person/s. The Publisher disclaims all responsibility and liability for any damages, includes pure economic loss and any consequential damages, resulting from the use of services or products advertised in this publication. Readers of this publication indemnify and hold harmless the publisher, its officers, employees, and servants for any demand action, application or other proceedings made by any third party and arising out or in connection with the use of any services and/or products or the reliance on any information contained in this publication.

Pumps and Valves Africa - May/June 2017

Invincible Valves Enhances Social Responsibility Values COVER STORY

The mining industry could be considered as one of the most competitive and the most hard-fought markets for suppliers of equipment and components. Achieving success in the industry requires dedication and forming long-term and lasting relationships which in many cases run into decades of business partnerships.

conomic conditions play a role in the supply chain, so mine operators are hard pressed to maintain the balance between economies of scale and product quality. One of the most important attributes for any company doing business with the mining industry or any industry for that matter is their ability to provide total solutions to suit that company’s needs. Invincible Valves, established some 35 years ago and based on those sound principles, is a respected distributor and supplier of a comprehensive range of locally manufactured and imported valves and accessories for the mining, petro-chemical, power generation, water and sanitation and general industry. Their successful track record throughout the industry has earned them an enviable reputation amongst their clients and stakeholders. Invincible Valves is the largest stockist in Africa of a full and comprehensive range of valves and accessories. The company also offers full reconditioning facilities for valves as well as a rubber lining division which is

Pumps and Valves Africa - May/June 2017

meets the most stringent specifications for lining pipes, tanks, valves and any other specialised requirements. “We have built this company on old fashioned family values without losing sight of good corporate governance. Our personnel are well trained and are put through regular programmes to enhance their business skills. Even the accounts personnel are given product training in order that they may relate better to the products, the names of which they only see on paper. We also give our staff empowerment opportunities by working in small teams with a team leader to coordinate the daily activities. This business model gives us the opportunity to reward achievements within the company,” explained Pam duPlessis, Managing Director. “My passion for people and education has prompted me to establish an education facility as a part of our social development programme. The Centre will be inaugurated by the Mayor of Ekurhuleni once completed. Here, learners and staff members can be taught life

COVER STORY

skills as well as be given an introduction to the world of business. We also have an intern programme which gives disadvantaged scholars an opportunity to gain hands-on experience within the company and at the same time earn a wage whilst learning. A number of technical schools and colleges have embraced this initiative so we have offered scholarships to both girls and boys thus creating equal opportunities for both genders within our industry,” added Pam duPlessis. Pam duPlessis can be regarded as somewhat of a human dynamo in this male dominated industry and as such, has achieved numerous accolades and awards as a business woman. The innovative approach which she has developed as a business model for the company has proved to be the core value of her success. Recently, Pam duPlessis travelled to Fort Lauderdale, USA to receive an award as part of the 2017 Enterprising Woman of The Year Awards ceremony which is an annual tribute to the world’s top women entrepreneurs. The Enterprising Woman of the Year awards is widely considered one of the most prestigious recognition programmes for woman business owners. To win, nominees must demonstrate that they have fastgrowth businesses, mentor or actively support other women and girls involved in entrepreneurship and stand out as leaders in their communities. Many of the honourees also stand as leaders of key organisations that support the growth of women’s entrepreneurship. Award winners are recognised in 7 categories and recipients of awards represent an amazing group of woman entrepreneurs from across the USA, Europe, U.K, Canada and Africa.

Contact Pamela du Plessis, Invincible Valves, Tel: +27 (0) 11 822-1777, Fax: +27 (0) 11 822-3666, enquiries@invalve.co.za, www.invalves.co.za

“The service excellence which we currently offer the industry by way of product range and ancillary services, will be continued in our plans for business growth and the extension of our activities into other allied industries, even into Africa, which we see as a growing market. We are continuously developing new products as a way of remaining in the forefront of market requirements,” concluded Pam duPlessis. Pumps and Valves Africa - May/June 2017

APSDA News

Skills Development Funding for New Entrants to the Pump Industry Over the past 60 years SAPSDA has been involved in offering training programmes to everyone involved in the pump industry.

The course content has been drawn from experience within the pump industry and lecturers are all experts with many years of theoretical and practical experience. As the Association has evolved, we have made it our mission to find a way to develop the skills of previously disadvantaged entrants into the pump industry. As this training has financial implications the Executive Committee has decided to form a skills development fund. This fund will contribute towards the costs incurred when training students and the un-employed who are interested in working with pumps and related industries. Qualifying candidates would need to make application to the board of directors through the chairperson of the association. Successful candidates would then fill up spaces where course permitted it.

Pumps and Valves Africa - May/June 2017

10267 - KITE 2017 VISPROM 130X180 LIFTING AFRICA - PATHS.indd 1

The funding would come from a portion of membership fees, course fees paid by paying members and through fund raising activities, such as the annual golf day. The association is always looking for new lecturers from its membership base and would encourage anyone wanting to participate in the transfer of knowledge to a new generation of engineers and technicians to contact the Chairperson or any other member of the Executive Committee. Training courses take place regularly with courses, the dates and venues updated on our website. Paid up member companies also enjoy the benefit of having the 4th participant free when sending 4 or more candidates.

2017/05/15 3:55 PM

info@sapsda.co.za / www.sapsda.co.za

Tel: +27 (0) 10 202-5000 Fax: +27 (0) 11 579-8000 www.abb.co.za

Tel: +27 (0) 11 899-1111 Fax: +27 (0) 11 899-1371 www.actom.co.za

Tel: +27 (0) 11 397-6911 Fax: +27 (0) 11 820-5100 sales@afromix.co.za www.afromix.co.za

Tel: +27 (0) 11 824-8410 Fax: +27 (0) 11 824-2770 info@apepumps.co.za www.apepumps.co.za

Tel: +27 (0) 13 712-6811 Tel: +27 (0) 13 871-3878 sales@babata.co.za www.babata.co.za

Tel: +27 (0) 57 355-1438 www.becker-mining.com

Tel: +27 (0) 11 620-1548 Fax: +27 (0) 11 620-1500 kevins@bmgworld.net www.bmgworld.net

Tel: +27 (0) 11 608-2030 bonfigsales@bonfiglioli.co.za www.bonfiglioli.co.za

Tel: +27 (0) 11 776-9049 info@brehnor.com www.brehnor.com

Tel: +27 (0) 11 618-2003 Fax: +27 (0) 11 618-3138 enquiries@cemo.co.za www.cemo.co.za

Tel: +27 (0) 11 793-5513 Fax: +27 (0) 11 792-7367 info@fabwater.com www.fabwater.com

Tel: +27 (0) 11 210-4000 Fax: +27 (0) 11 210-4050 info@flsmidth.com www.flsmidth.com

Tel: +27 (0) 11 626-2410 Fax: +27 (0) 11 626-2012 junior@fnspumps.co.za www.fnspumps.co.za

Tel: +27 (0) 11 723-6500 Fax: +27 (0) 11 609-2417 info@franklin-electric.co.za www.franklin-electric.co.za

Tel: +27 (0) 12 666-8203 Fax: +27 (0) 12 666-8218 sales@hazletonpumps.co.za www.hazletonpumps.co.za

Tel: +27 (0) 11 894-2906 info@pump-technology.com www.pump-technology.com

Tel: +27 (0) 11 827-1913 info@jcimpellers.co.za www.jcimpellers.co.za

Tel: +27 (0) 74 404-3209 susan@lshpumps.co.za www.lshpumps.co.za

Tel: +27 (0) 31 502-9350 Fax: +27 (0) 31 502-7733 www.metso.com

Tel: +27 (0) 61 339-6709 Fax: +27 (0) 86 671-1979 admin@mountaintip.co.za

Tel: +27 (0) 11 826-6111 Fax: +27 (0) 11 826-6162 sales@uniqueeng.co.za www.uniqueeng.co.za

Tel: +27 (0) 21 851-9264 info@pcs.za.com www.pcs.za.com

Tel: +27 (0) 12 666-0904 Fax: +27 (0) 86 617-9407 info@pumpab.co.za

Tel: +27 (0) 11 609-0411 Fax: +27 (0) 11 609-0411 info@rhineruhr.com www.rhineruhr.com

Tel: +27 (0) 11 621-8300 Fax: +27 (0) 11 622-1642 sales@rtc.co.za www.rtc.co.za

Tel: +27 (0) 31 700-5858 Fax: +27 (0) 31 700-5888 sales@samcopumps.com www.samcopumps.com

Tel: +27 (0) 10 344-5000 Fax: +27 (0) 11 788-5092 www.sasol.com

Tel: +27 (0) 11 616-1111 Fax: +27 (0) 11 616-2222 vesconite@vesconite.com www.vesconite.com

Tel: +27 (0) 11 796-2960 Fax: +27 (0) 11 794-1250 info@wmftg.co.za www.watson-marlow.com/za-en/

Tel: +27 (0) 475-0010 info@pumpsandvalves.co.za www.pumpsandvalves.co.za

NEW NAMPO-RECORD LEAVES

Pipes, Pumps and Valves Africa recently attended NAMPO – Harvest Day just outside Bothaville. The excellent current season for summer crops has contributed to a new record of 78 648 visitors during Grain SA's recent NAMPO Harvest Day. The visitor’s positivity was inspiring and many of the more than 700 exhibitors reported that their businesses benefited greatly. “This time last year, producers in the midst of the worst drought in decades were encouraging each other and exchanging plans during the NAMPO Harvest Day. This year we shared each other's joy with the promising harvest at hand,” said Jannie de Villiers, Chief Executive Officer of Grain SA. “The public enjoys the warm-hearted atmosphere and yearns for information on how the agricultural industry can assist to unfold the future. Members of a European trade delegation visiting the Harvest Day even referred to the family spirit and sense of security they experienced between Harvest Day visitors.” NAMPO's main objective is to connect farmers and suppliers,

Pumps and Valves Africa - May/June 2017

but the importance of networking and the forming of partnerships and relations is a key factor, without which the agricultural industry cannot survive. Various visitors from Africa, neighbouring countries and local politicians were received and addressed by Grain SA during the Harvest Day. International visitors who are looking for local partnerships and distribution opportunities are also a common sight at the Harvest Day.

“The development of the eastern side of the park was completed in time for NAMPO 2017. The magnitude of the Harvest Day is currently at a level where the focus will be on further improvement of infrastructure, exhibit competitiveness and additional accommodation in the immediate vicinity – rather than enlarging the show. We want to demonstrate to producers that expansion is sometime vertical and not necessarily horizontal. The Harvest Day therefore offers something to everyone in agriculture: from a 1ha farmer to a mega producer, with emphasis on innovation, new technology, value adding and sustainability,” said Cobus van Coller, Harvest Day Committee Chairman.

S PREVIOUS FIGURE IN DUST

Pumps and Valves Africa - May/June 2017

INDUTEC

Why Moves Toward Water Security Offer Huge Opportunities for Innovative Suppliers Pump, valves and pipes manufacturers exhibiting in Johannesburg are told their products are vital to the future water supply that will drive economic growth

he conference agenda set the tone for the second day of INDUTEC 2017 in Johannesburg as the preservation of this vital resource became the focus at INDUTEC 2017

As visitors began arriving, many were drawn to the second day of the PVP Live conference, whose first speaker was Peter Telle of Ultra Control Valves talking about reducing water loss. And South African based MI Power saw strong interest in the first direct current (DC) solar powered sewage pump in the country. Peter Mango, Sales Manager of MI Power said there were huge benefits to using solar power in areas where supply might be unreliable. “We have already met potential clients here at INDUTEC, and they were showing great interest in the pump alongside our existing borehole submersible pump,” he said. It can also be used to maintain old unused mining shafts with flow rate of up to 700,000 litres an hour. Sustainable pumping solutions is one positive for the future but maintaining the region’s water supply is vital for economic expansion. Leaks are a part of every water, or fluid, supply system in the world, but in southern Africa, the losses take on greater importance following three years of drought. In South Africa, most of the country has faced some restrictions in recent months and in Cape Town real dam levels are at just 12 per cent and the authorities are set to implement an upgraded ban on external drinking water supply within weeks. Reducing the pressure, especially during low demand, can offer huge savings; Peter Telle explained in simple language how pressure could be reduced in three different ways and while pressure-reducing valves (PRV) are the natural choice they only really operate at a 3:1 ratio (reducing pressure for example from 12 bar to 4), but sometimes that’s not enough, he said. There are four or five pump brands on sale in South Africa, some operate by a timer, others by detecting changes in demand and alter flow automatically. They cost around Rand 50,000 ($3,700) but they are maintenance intensive and he said maintenance was “too complicated for African conditions”. He showed the audience how a simpler system could work well in developing nations to reduce water loss through leaks and talked about a new acquired ratio valve (ARV) with no controls

Pumps and Valves Africa - May/June 2017

and a Maric flow valve, which is able to operate with soiled water. His session acted a taster for the third day and final day of INDUTEC 2017, which hosts a one-day conference focused on preserving southern Africa’s supplies To ensure future investment in the country and the growth of the economy, it is vital that southern Africa offers a reliable water supply to ensure foreign investment and financing improvements in supply.

Contact Gary Wright, Head of PR & Comms, dmg-ems Africa, Tel: +27 (0) 11 783-7250, garywright@dmgeventsme.com, www.dmgeventsme.com

INDUTEC Pumps and Valves Africa - May/June 2017

Mather & Platt/ APE Pumps on Their 65th Year Anniversary. Pipes, Pumps and Valves Africa would like to congratulate Mather & Platt/ APE Pumps on their 65th year anniversary.

PUMPS

e had the pleasure to attend the celebration on the 3rd of May 2017 at their premises in Wadeville. We were welcomed warmly and really enjoyed the factory tour that was held on the day of the celebration. Mather + Platt / APE Pumps, is the leading name in the pump manufacturing industry of South Africa and was established here in 1954. The company is able to offer officially manufactured spares, manufacturer warranted repairs, new

Pumps and Valves Africa - May/June 2017

pumps and valves, as well as the brands associated with the Mather + Platt name presently such as Viking Gear pumps, Vanton chemical pumps, EIM submersible pumps. The Company benefits from the pump technology which is the result of years of research and development based on global ideas. Mather + Platt is also proceeding with the implementation of the industrial requirements, such as ISO 9002, ISO 14000 and OHSAS 1800.

PUMPS

Invincible Valves (Pty) Ltd was established in 1982 and since has grown to a medium sized enterprise located in Knights, Germiston Invincible Valves prides itself on service excellent and flexibility by striving to enhance our customer’s bottom line. Our 6,500m² facility in Knights is made up of 4,500m² under roof being our stores and workshop. The facility is fully equipped to offer a one-stop resource for valves and ancillary equipment which we transport globally. As an approved BBBEE Level 4 supplier to all major industries within South Africa, we maintain expertise and experience across a broad spectrum of industries and applications with a wide range of products. We offer a comprehensive range of local and imported valves and accessories for the mining, petro-chemical, power generation, water, sewerage and general industries. We have agents in all major centres around the country and service all four corners of the globe. We offer an in-house rubber lining service for valves, pipes, fittings and vessels which is utilized by many of the country’s major valve manufacturers. In addition we offer complete service, repair and valve reconditioning services for all types of valves. Our Core Values: We believe in treating our customers with respect. We grow through creativity, invention and innovation. We integrate honesty, integrity and business ethics into all aspects of our business functioning. Our Mission Statement: Build long term relationships with our customers and clients, to provide exceptional customer services by pursuing business through innovation and advanced technology. Our Purpose: To be a leader in the Valve Industry by providing enhanced services, customer service and profitability. Our Vision: To provide a quality service that exceeds the expectations of our esteemed customers. Invincible Valves is a proud supplier of quality valve products and ancillary equipment backed by service excellence around the globe. It is the combination of these values that allows us to form lasting business relationships.

Invincible Valves (Pty) Ltd

If it's not INVAL®, it's not Invincible 33 Shaft Road, Knights, Germiston TEL: +27 (0) 11 822 1777 | FAX: +27 (0) 11 822 3666 EMAIL: enquiries@invalve.co.za | WEB: www.invalve.co.za

Pumps and Valves Africa - May/June 2017

Stewarts and Lloyds to Take on New Locally Manufactured Borehole Pump Range PUMPS

Stewarts and Lloyds have been appointed sole agents to distribute a new 100% locally manufactured borehole pump range including the maintenance and distribution of spares.

he Saltech Eco BG borehole pumps are manufactured by BEE company, Pamodzi Unique Engineering and according to Managing Director, Peet Hartman, “the decision to join forces with Stewarts and Lloyds to handle the national distribution will be highly beneficial for customers. Their extremely wide network will be able to service the industry comprehensively with the added advantage of their valued experience in this market.” “The range appeals to an extremely broad sector, therefore availability in major centres throughout the country is very necessary. With drought conditions being so prevalent in the country and the fact that so many regions are extremely arid, a locally manufactured borehole pump with local back-up is essential for the market.” The Saltech Eco pump has been designed to handle extremely deep boreholes and is ideal for agricultural, municipal and mining de-watering applications. The range comprises of 10 models, which are capable of pumping up to 100 000 litres per hour and easily manages 30 BAR head. The rugged, reliable pumps can be driven by all sources of energy thus making it highly suitable for the arduous conditions in Africa. It excels at long distance pumping due to its high head capabilities and reaches up to 300 meters (30 BAR). The advantage of the high head proficiency is that the pumps can be used for direct irrigation and mine dewatering. The drive head is manufactured with an anti-reverse pin mechanism ensuring the correct pumping direction. Although the flow rate is directly proportional to the pump speed, the characteristic of the Saltech Eco is that it boasts an exceptional feature where the total head is independent of the pump speed due to its positive displacement ability. With a continuous non-pulsating flow aptitude, the Saltech Eco BG effortlessly handles solids in suspension, making these pumps the forerunners in handling muddy, sandy and corrosive water conditions found in most boreholes. The sealed bearings ensure longevity for maintenance free operation. Durable flexible shafts offer resilience and components are manufactured for endurance. The engineered expertise of the shaft design removes stresses on the drive section of the pump. Heavy duty bearings are utilised on larger models to eliminate wear and ensure stress free performance. The range promises durability, which is backed up by a strong reputation for service, delivery and quality. Complete local

Pumps and Valves Africa - May/June 2017

manufacture also ensures availability, affordability and has the advantage of efficient access to spares. All components are manufactured at Pamodzi Unique’s SABS ISO 9001 accredited facility in Boksburg. “We do believe that the high cost of imported products makes local products far more attractive and that this trend will continue into the future due to the strength of the US dollar, Euro and UK pound, besides, our products are designed for local conditions,” concludes Hartman.

Contact Ralph Barocci on +27 (0) 11 608-0155, info@sltrading.co.za.

Heavy Duty Hard Core Pumping A super heavy duty, sealless Diaphragm pump designed for continuous operation of the most demanding fluids.

Suction / Fill Stroke

PUMPS

Compressed air energizes the bottom of air cylinder piston (D) mechanically lifting the diaphragm by the air cylinder shaft. The vacuum created opens check valve (A) to fill chamber (C) and simultaneously closes chack valve (B) preventing down stream fluid from returning to pump.

Discharge Stroke

hether it be sludge, abrasives, corrosives, or any combination of the three, RamParts pumps are built to take the punishment.

Size range from 1-1/2” to 6” (38.1 - 152.4 mm) Flows to 380 GPM (86.3 m3/h) Pressures to 125 psig (8.6 Bar) Temperature to 300˚F (148.89˚C) Materials of construction: • Unlined Ductile Iron • Elastomer Lined • ETFE Lined RamParts pumps will transfer anything that can flow in a pipeline such as: • • • • • •

Compressed air is received into the chamber © above the diaphragm providing uniformed pressure to puch the diaphragm downward at the required discharge rate. The displaced media forces check valve (A) to close and (B) to open for media discharge.

Viscous slurries / sludge Abrasive slurries Corrosive slurries Shear sensitive slurries Delicate crystal slurries Slurries with 75% solids

Features • • • • • • • •

Both suction and discharge adjustable Sealless design Solids handling up to 5” Diameter (127 mm) Run dry indefinitely Self-priming to 20 feet (6 m) Deadhead without damage Minimizes particle degradation In-line repairability

How it Works? Only 3 wetted moving parts

Contact Wim Verhagen, Monitor Pump & Systems, Tel: +27 (0) 11 618-3860, Fax: +27 (0) 11 614-0021, sales@monitorpumps.co.za, www.monitorpumps.co.za Pumps and Valves Africa - May/June 2017

KITE 2017 – The Definitive Interactive Platform for Industrial Technology Solutions PUMPS

There is only one place to view and source industrial technology equipment from over 120 exhibitors in the KwaZulu-Natal region.

ith a history spanning over 36 years, the KwaZuluNatal Industrial Technology Exhibition (KITE) has been the launchpad for a number of best practice technologies over the years and has provided a diverse market with a multitude of solutions. Held at the Durban Exhibition Centre from 26 to 28 July, KITE has a lineup of new and updated technologies for all industrial sectors in the province. The exhibition is characterised by its interactive nature, with ongoing demonstrations providing a completely simulated real-life experience for visitors. VescoPlastics will highlight its proprietary brand of Vesconite bushings and wear plates that operate in dirty or wet conditions; Vesconite Superlube – an ultralow friction material; Hitemp 150 and Hitemp 230 bearing materials, designed to operate continuously in dry conditions of up to 150°C and 230°C, respectively. AZ-Armaturen manufactures industrial valves, particularly plug and special valves, for many production facilities in the chemical, petrochemical, pharma, paper and food industries. The construction of the AZ valves is based on the cavity-free plug valve with PTFE-sleeve or chemical resistant PFA/FEP-lining. Acrow has opened a new division, extending its services in the strut and cable industries. Acrow will be showcasing all of its products through video, as well as physical examples at the exhibition, highlighting European technology working in an African environment. MasoSine Certa from Watson-Marlow Fluid Technology Group, has been designed to set a new benchmark in clean pumping for all food and beverage industry applications. Features include high suction capability to handle viscous fluids; up to 50% less power than other pump types, especially with viscous applications; low shear and zero pulsation; self-draining and easy to clean. Besides a complete range of large bore flanged butterfly and gate valves, Ultra Control Valves’ expertise and core business is automatic control valves and air release valves. A new type of pressure reducing valve, which is ideal for African and rural applications and is a great water saving device, will be launched.

under one roof, but it is jam packed with a number of valueadded visitor events.

More to do at KITE This year’s event includes the addition of the Propak Africa Pavilion and other visitor attractions, geared around maximising visitors’ time at the show, include the free-to-attend SAIMechE Seminar Theatre, the MESA (Manufacturing Enterprise Solutions Association) special interest group and the Lifting Equipment Association of South Africa (LEEASA) conference. “We urge visitors to register to attend KITE. This substantially reduces the time one stands in queues, leaving you with more time to enjoy the exhibitors’ offerings, competitions and other visitor attractions on site,” says Charlene Hefer, Portfolio Director at Specialised Exhibitions. For more information on KITE 2017, visit the website or preregister now at www.kznindustrial.co.za. Use our social media platforms on Facebook, Twitter #KITE2017, Instagram.

Ultra Control Valves will introduce its ratio reducing valve, Maric flow control valve and low-cost air release valves.

Contact: Specialised Exhibitions Natasha Heiberg

Not only does KITE provide visitors with a concentrated overview of best practice industrial technology and services

www.kznindustrial.co.za

Pumps and Valves Africa - May/June 2017

Tel: +27 (0) 10 003-3083, info@kznindustrial.co.za

THE RIGHT CHOICE FOR ADVICE & SUPPLY IN ALL APPLICATIONS OF FLUID CONTROL

IRRIGATION

PIPES & FITTINGS

PUMPS & VALVES

FLUID CONTROL DIVISION BRANCHES: ALRODE, BLOEMFONTEIN, BOOYSENS, BOKSBURG, BRITS, CAPE TOWN, DURBAN, EDENVALE, GEORGE, PORT ELIZABETH, KIMBERLEY, KLERKSDORP, MAFIKENG, NELSPRUIT, POLOKWANE, PRETORIA, ROBERTVILLE, SPRINGS, VEREENIGING, VAAL, WADEVILLE, WITBANK, WYNBERG

Customer care: 0860 10 27 99 www.stewartsandlloyds.co.za Pumps and Valves Africa - May/June 2017

Thermal Spray Coating Solutions for Turbomachinery and Rotating Equipment from Thermaspray PUMPS

Thermally sprayed coating solutions, as provided by coating technology specialist, Thermaspray, ensures protection from wear, erosion and corrosion for a wide range of components found in the turbomachinery and rotating equipment industries.

he application of a thermally sprayed coating leads to extended service life, reduced maintenance, increased uptime and production, and ultimately lower operational and ownership costs. Corrosion and erosion of components affect a wide range of industrial applications and products in the processing and manufacturing industries, including the turbomachinery and rotating sectors. These types of wear result in a reduction in component service life, eventual failure of components, increased maintenance frequency with associated costs, costly downtime and subsequent production losses. Thermally sprayed coatings offer a solution; providing excellent protection against abrasion, corrosion and erosion, thermal degradation and high temperature oxidation on components including turbines and compressor rotors (Fig. 1), spindles, shafts, impellers, sleeves, bushes and pistons just to mention a few. Thermal spraying comprises of various procedures, such as HVOF (High Velocity Oxy-Fuel), Flame- or Wire-Arc and Plasma. In these processes (Fig. 2), a fine powder – usually metallic, non-metallic powders such as ceramics is fed through a chamber by a gaseous carrier, which is then ignited. The powder is melted, and is then deposited onto the surface of the component being coated. Thermal spray coatings for the turbomachinery industry includes thermal barrier coatings, wear control coatings, corrosion prevention coatings, high temperature environment coatings, oxidation resistant coatings and solidparticle erosion resistant coatings. Control technologies such as these coatings are essential to modern high performance, high quality industrial turbines. The ability to ‘tailor design’ thermal spray powders and spray them to a designated hardness range using carefully monitored microstructural control has had a revolutionary impact on the service-life of turbomachinery. Abradable thermal spray coatings, also known as clearance control/seal coatings, are successfully used in steam turbines and various other types of turbomachinery applications to reduce leakage gaps between stationary and rotating parts.

Pumps and Valves Africa - May/June 2017

Fig. 1: Areas in a gas turbine that is coated with thermally sprayed abradable materials

The abradable thermal spray coatings readily and sacrificially wear away when in contact with a rotating part; the resulting debris created by the abraded coating is soft (relative to the rotating surface) and fine enough to exit the system without causing erosion on other components of the engine. Abradable coatings can be applied by the flame (combustion) spray process or the plasma spray process. The key performance criteria for abradable seal coating systems include: • Rub compatibility against blades, knife fins or labyrinth seals under various conditions; • Coating cohesive strength; • Oxidation resistance at high temperatures; • Corrosion resistance in aqueous or chemical fluid or gases; • Resistance to corrosive attack at elevated temperatures; • Sintering resistance at elevated temperatures; • Thermal shock resistance, and; • Resistance to solid particle erosion. Applied to components such as labyrinth seals, impeller eyes, boss landings and balance drums, abradable coatings can be tailored to provide the required resistance to temperature (oxidation) and corrosion while adding clearance control for optimised efficiency.

Fig. 2: Thermal spray process

Thermal barrier coatings can significantly increase turbine efficiency by allowing higher firing temperatures while reducing component thermal fatigue, warpage, oxidation and cracking. Wear control coatings can prolong the life of critical turbomachinery parts up to ten-fold, and corrosion prevention coatings can dramatically reduce corrosion damage while providing a smooth aerodynamic surface on compressor blades and stator assemblies. Turbine components exposed to corrosion at high temperatures (+ 1,000 °F) not only degrade faster than at lower temperatures, but are also subjected to cracking due to thermal fatigue and cycling. High temperature-resistant coatings diffuse into the substrate, creating a nearly impenetrable surface which can reduce scaling and cracks due to thermal cycling. High temperature oxidation, a typical condition found in gas turbines, is mostly responsible for premature failure of ‘hot section’ components. Oxidation resistant coatings impede oxygen penetration of the component surface while providing a sacrificial layer capable of protecting the part between overhauls. Solid particle erosion is most responsible for premature turbine failure and solid particle erosion coatings are specifically designed and tested for this environment and have proven effective in extending the life of critical steam turbine parts.

Fig. 3: Thermally sprayed coatings provide excellent protection against abrasion, corrosion, erosion, thermal degradation & high temperature oxidation on components eg compressor rotors.

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Abradable thermal spray coatings are highly effective in reducing emissions and fuel consumption in turbomachinery. These coatings must satisfy two conflicting requirements; they must be abradable (i.e. porous), but equally mechanically stable in the harsh operating conditions of a gas turbine. Therefore, the ideal solution for gas turbines (figure 3) (and more recently steam turbines) is abradable coatings, which allow rotating compressor- or turbine blades to cut their own gas seal inside their casings, minimising losses and improving fuel efficiency.

The full range of these coatings is available from Thermaspray’s well-equipped facilities in Olifantsfontein, Johannesburg, and joint venture company, Surcotec in Cape Town. Thermaspray’s large top-loading spray booth has the capacity to handle shafts of up to 5,500 mm in length and up to 6,000kg in weight. “Thermaspray has enjoyed significant growth in the turbomachinery and rotating equipment market over the past six years and today these sectors make up almost a quarter of our business,” affirms Thermaspray’s Managing Director, Dr. Jan Lourens. “Thermaspray’s proven reputation of quality solutions and expertise has established strong business relationships with our customers who trust our precisionengineering capabilities and skillset to provide optimum solutions tailored to their individual requirements.” Thermaspray, in a joint venture with Cape Town-based Surcotec, offers an extensive portfolio of engineering and thermal spray coating solutions that extend component lifecycles to assist OEM and end-user clients across southern Africa in reducing costs and increasing production. The companies’ world-class quality wear- and corrosionresistant thermal spray coatings, Plasma Transferred Arc (PTA) cladding and Polymer coatings (in partnership with Plasma Coatings USA and Diamant Metallplastic Germany) are augmented by a host of specialised allied services.

Contact Dr Jan Lourens – Managing Director, Thermaspray, Tel: +27 (0) 11 316-6520/8/9, Fax: +27 (0) 11 316-7527, jlourens@thermaspray.co.za, www.thermaspray.co.za

Pumps and Valves Africa - May/June 2017

PUMPS

Chicago Pneumatic High Pressure Compressors Support Unique Blast Hole Drilling Machines in India Chicago Pneumatic skid mounted air compressors are playing a vital role in new blast hole drilling machines being used for overburden removal in the coalfields of central India.

/s BGR Mining (P) and Infra Pvt. Ltd, one of the biggest mining contractors in Hyderabad, with a fleet of 1600 dumpers, 200 excavators and 200 supporting vehicles, has placed an order for ten CPS 1100/300 high pressure compressors, with each forming part of a unique machine suitable for blast hole drilling. To date, four compressors have been supplied and commissioned. The new machines are industry first conceptualised units in which the compressor is mounted on a crawler excavator, where usually conventional blast hole drills rigs or truck mounted compressor units connected to drills are used. They are mounted on excavators with the counter weight eliminated and the drill mast mounted onto the boom. The advantage of using the Chicago Pneumatic compressors as part of an excavator-mounted rig is that its crawler mounting enables the machine to reach areas with difficult or limited accessibility. It also benefits from a swivelling arrangement that provides greater versatility than truck mounted rigs, thus minimising drilling time. With a higher cfm and higher pressure, the rate of drilling with the CPS 1100/300 will be approximately 100 m/hour for overburden drilling against conventional water well drilling rigs, which typically deliver around 72 m/hour. “Chicago Pneumatic air compressors are the preferred choice for us because of the product performance and the fact it is an international brand with proven quality,” commented

Pumps and Valves Africa - May/June 2017

Mr. K.A. Udaya Kumar, General Manager of M/s BGR Mining and Infra Pvt. Ltd. “With the increased performance of the supplied equipment, we may see further opportunities open up in the mining industry.”

Contact: Jacques van der Westhuizen: Chicago Pneumatic Business Development Manager, Tel: +27 (0) 11 821-9000, Tel direct: +27 (0) 11 821-9535, Mobile: +27 (0) 81 016-0307, jacques.vanderwesthuizen@cp.com

What to Look for in a Sieve Shaker The construction of the shaker is all-important too, if it is to provide a long trouble free life. One powered by an electromagnet has the distinct advantage of no mechanical parts that might need servicing or replacing. hree essential characteristics that you need from a good test sieve shaker:

• • •

Effective sieving action for tests to reach an ultimate end point. The end point should be reached in the shortest possible time. The results should be reproducible.

3D Performance

Vertical vibration is generated by the on/off frequency of the electromagnet. However, vertical vibration is not enough to impart the correct movement for sieving. The shaker needs to twist the sieve stack - this rotating action ensures the sample passes over the full surface of the sieve and the maximum number of apertures to give rapid accurate results. Other useful features that can increase performance, shorten sieving time or simply make life easy are, amplitude vibration control, continuous or intermittent vibration control, timer, correct and consistent clamping pressure, antivibration feet and a difficult one - low noise level.

The features of Endecott’s shakers include Shaker action helps avoid blocked apertures. A feature of the sieving action is the rapid vertical movement imparted by the shaker. The movement is continuously helping to clear apertures and avoid them blinding.

Extensive Control A number of Endecott’s shakers are fitted with a high degree of control over the shaker functions - this feature is extremely useful with many materials in establishing a rapid end point.

PUMPS

Unique Clamping Endecott’s shakers are fitted with a unique clamping device enabling the clamp plate to be fitted in seconds. It also ensures that the clamp plate secures the sieves with consistent pressure to provide consistent results and longer sieve life.

Anti - Vibration Feet Maintain optimum performance and ensures the machine is held in a steady position. Endecott’s Test Sieve Shakers are the Finest in the world and are used in more Labs worldwide than any other brand. From Pharmaceuticals to mining there Shakers do it all Instrulab a division of Air & Vacuum Technologies (Pty) ltd are the proud SOLE suppliers of the full range of Endecott’s products.

Contact Air & Vacuum Technologies, Tel: 0861 VACTEC (822 832), info@vactech.co.za, www.vactech.co.za

Endecotts, for the finest range of particle size analysis sieve shakers & sieves. A&VT are the Sole Agents for Southern Africa.

SALES, SPARES AND REPAIRS

info@vactech.co.za

0861 VACTEC (822 832)

www.vactech.co.za

Pumps and Valves Africa - May/June 2017

Turnkey Vacuum Solutions from Atlas Copco Vacuum Technique In a move to become a global leader in vacuum solutions, Atlas Copco established Vacuum Technique as a fifth business area on 1st January 2017.

PUMPS

acuum solutions originally formed part of Atlas Copco Compressor Technique’s product portfolio. Following the vacuum business’s excellent growth over the past few years on the back of an exceptional product and service offering as well as the acquisition of several respected companies such as Edwards Group and Leybold, Vacuum Technique earned its status as a separate business area. “Vacuum technology is as big as the compressor business and locally we have not even begun to scratch the surface,” says Willem Brits, Sales Representative for Vacuum Pumps and Systems. “As a fully-fledged business area we are now better positioned to expand even further in order to deliver turnkey vacuum solutions to our customers across the Southern African region.” Vacuum Technique’s flagship range, the GHS 350 – 1 900 VSD+ rotary screw vacuum pumps, redefines vacuum technology. Based on the well-known plug-and-play design principles Atlas Copco compressors are renowned for, the

Pumps and Valves Africa - May/June 2017

GHS VSD+ series is designed by vacuum engineers to deliver peak performance at operating pressures commonly found in industrial applications. With energy savings of up to 50% and a dramatic reduction in lifecycle costs, these highly efficient, intelligent vacuum pumps bring far-reaching innovation in vacuum technology. Brits confirms that the rotary screw vacuum pump series is being extended. “The new GHS 3 800 – 5 400 VSD+ range will be available globally later this year.” The GHS VSD+ boasts one of the smallest footprints on the market, no larger than that of a standard pallet. Quiet operation and optimised exhaust gas due to market-leading oil retention reduce environmental impact and contribute to employee well-being. Vacuum Technique’s fully comprehensive product portfolio also includes the GVS single-stage as well as the small GVD 0.7-28 and the larger GVD 40-275 double-stage oil-sealed rotary vane vacuum pumps; the DZS dry claw vacuum pumps (also available with VSD); the GLS 250-500 rotary piston pump

Atlas Copco single (AWS) and double-stage (AWD) liquid ring pumps with capacities ranging from 200 to 37 500m³/h and vacuum levels down to 30 mbar (a) complete Vacuum Technique’s current product offering. Armed with this comprehensive product portfolio, Vacuum Technique is able to fully support vacuum requirements across a wide range of industries from aerospace and automotive to food and beverage, glass and even woodworking. Main markets served include semiconductor and scientific sectors, the oil & gas and chemical & petrochemical industries as well as food packaging (including canning and bottling), refrigeration and paper handling.

PUMPS

series as well as the new ZRS 250-4200 range of mechanical vacuum booster pumps and ZRS rotary lobe booster pumps.

“We are extremely excited about the future of Vacuum Technique,” says Sofiane Kerfali, Regional Business Line Manager for Vacuum pumps and systems in Middle East and Africa. “Our world-class quality products and fully comprehensive range positions us to be able to offer customers optimum vacuum solutions. Our product portfolio perfectly complements our ‘customer always first-in-mind’ approach.” Along with Vacuum Technique, Compressor Technique, Construction Technique, Industrial Technique and Mining and Rock Excavation Technique make up Atlas Copco’s five business areas.

Contact Eben Van Der Vyver, Atlas Copco, Tel: +27 (0) 821-9296, eben.van.der.vyver@za.atlascopco.com www.atlascopco.com/vacuum

Pumps and Valves Africa - May/June 2017

PUMPS

Integrated Pump Rental Blasts Its Way To Success On Copper Mine Integrated Pump Rental, in JV with EC mining, secured the contract to desilt four acid ponds at a copper mine in the DRC. This recent project follows on the successful completion of the cleaning up of two similar dams by the company at the same mine.

anaging director of Integrated Pump Rental, Lee Vine says that acid ponds and dams that have become silted have serious repercussion for a mining operation.

“It is critical that mining operations have sufficient storage capacity for solution and water, and when reservoirs are neglected and sediment is allowed to build up the downstream and upstream processes are affected,” Vine says. This can have huge implications for the productivity of an operation. He reports that there has been a marked increase in the demand for the company’s Slurry Blaster hydro mining equipment. “Locally developed to operate in the harshest environment, this equipment has proved itself in the field and even the most challenging applications have not been an issue.” “We are cognisant that not all desilting and cleaning applications are the same and for this reason Integrated Pump Rental customises the equipment to ensure an optimum outcome. Typically the Slurry Blaster is site trailer mounted for this type of task, however it can be pontoon mounted if required,” Vine says. Each installation of the Slurry Blaster comes standard with a 37 kW feed pump with float, a 22 kW slurry pump for the removal of the slurry, a 200 metre heavy duty layflat hose and an electric control panel. In applications where harsh abrasion is found stainless steel components including pumps are used to facilitate optimum reliability and performance. The Slurry Blaster units are available for medium or long term rental, outright purchase and on a full turnkey project basis. Focused on a total desilting turnkey solution, Integrated Pump Rental’s service level agreement (SLA) includes the provision of a full maintenance service. This entails regular inspections of pumps before and during the contract to ensure reliable operation with optimum uptime. “By contracting a solutions provider such as us, mines can concentrate on their own business,” Vine concludes.

Contact Lee Vine, Integrated Pump Rental, Tel: +27 (0) 72 627-6350, lee@pumprental.co.za, www.pumprental.co.za 24

Pumps and Valves Africa - May/June 2017

Air-Operated Double Diaphragm (AODD) Pumps PUMPS

Air-operated double diaphragm (AODD) pumps are used in many different industries to transport a wide variety of liquids. In many industrial plants, transferring fluids is an essential and routine part of day-to-day operations, so an AODD pumpâ&#x20AC;&#x2122;s reliability and performance have a large impact on the overall productivity of the plant.

he top 5 industries that use AODD pumps are Petrochemical, Printing & Ink, Construction, Food & Beverage and Mining. Each of these industries uses AODD pumps for moving different fluids, from thin solvents to harsher materials like sludge mixed with sand. PRICE Pumps, represented by Air & Vacuum Technologies (Pty) Ltd have a very durable solution to the harsh mining conditions in Africa. They have produced the T15 & T20, the T15 is fully interchangeable with another market leading brand & have identical dimensions and interchangeable spare parts while the T20 pump has a 4â&#x20AC;? (102 mm) inlet & outlet & the ball valves are easily accessible in case of blockages. It has a Maximum Flow Rate of 1041 Lpm (275gpm) & the body is made from solid cast ductile iron with the valve balls & seats being Neoprene, the diaphragms made from HYTREL, the centre block from Polypropylene & a brass air valve. So if you need an AODD pump that can stand up to the harsh African Mining Industry applications then please consider the PRICE T15 or T20 pump.

Contact Air & Vacuum Technologies (Pty) Ltd on burnm@vactech.co.za or on +27 (0) 82 576-9373 for more information or a quote.

PRICE PUMPS, for Air Operated Double Diaphragm Pumps for harsh mining applications. A&VT are the SOLE Agents for Southern Africa.

SALES, SPARES AND REPAIRS

info@vactech.co.za

0861 VACTEC (822 832)

www.vactech.co.za

Pumps and Valves Africa - May/June 2017

Real, Round-The-Clock Rental Pump Availability PUMPS

There are many companies in the pump rental business that promise, but not all of them deliver, according to Integrated Pump Rental managing director Lee Vine.

“

Actually delivering a rental service all day, every day, to the standards that the customer needs, is the core of our business model,” says Vine. “When a customer is in dire need, with a dewatering problem for instance, they need a quick turnaround time with the right product available. This is what we do.” He says the reality is that customers are in operation 24/7 and there are not many rental companies that can assist on this basis. Vine cites a recent case of a surface coalmine customer urgently needing to dewater a large section of the pit. “The requirement was for the supply and installation of nine diesel pumps with 2 000 metres of lay-flat hose, including fittings,” he says. “The call came in at 2 pm on a Saturday; by the early hours of Sunday morning, the installation had been completed and our customer was more than satisfied.”

Fig. 1: Integrated Pump Rental delivers a rental service all day, every day, to the standards that the customer needs.

He highlights the accessibility of equipment as key to the success of Integrated Pump Rental. The company maintains a comprehensive rental fleet covering all needs, with the requisite technical support for installing and commissioning on site as a vital part of the service and support offering. The company provides turnkey pumping solutions for small, medium-sized and large projects, ensuring that each project is carefully assessed to ensure the appropriate response. “While we do have off-theshelf options available for rent, our approach is to understand the customer’s needs and then recommend a fit-for-purpose 26

Fig. 2: Integrated Pump Rental provides turnkey pumping solutions for small, medium-sized and large projects.

Pumps and Valves Africa - May/June 2017

solution,” says Vine. “It is not a case of one-pump-fits-all when it comes to the type of pumping environment in which we operate.” Integrated Pump Rental’s fleet includes submersible drainage and dewatering pumps, slurry and sludge pumps, diesel-driven pumps, dredging units, flotation devices and accessories. All pump rental solutions available from Integrated Pump Rental are ISO 9001 certified.

Fig. 3: The locally manufactured SlurrySucker Dredge units are ideal for dredging and cleaning water capture areas where silt or slimes are encountered.

PUMPS

The locally manufactured SlurrySucker Dredge units, for example, are ideal for dredging and cleaning water capture areas where silt or slimes are encountered, while the SlurryBlaster hydromining equipment offers optimum performance coupled with reliability. A recent addition to the rental range is the Sykes diesel-driven pump, suitable for all applications where electrical power is not available; these reliable pumps are engineered to offer market-leading efficiency and are extremely robust. Vine says that Integrated Pump Rental secured the agency for Sykes for southern Africa and all Sykes products are available for either sale or rental. This includes diesel and electric driven self-priming units.

Fig. 4: The SlurryBlaster hydro-mining equipment offers optimum performance coupled with reliability.

Pump and hose flotation devices and custom engineered automation systems are also available for all pumping applications. Industries across Africa served by Integrated Pump Rental include mining, quarrying, construction, wastewater and energy. “Our pumping solutions are engineered to deal with the harsh operating conditions on the continent and options include shortterm, medium-term and long-term turnkey rentals,” says Vine.

Contact Colin Adams, Integrated Pump Technology, Tel: +27 (0) 11 918-9034, Fig. 5: Pump and hose flotation devices and custom engineered automation systems are also available from Integrated Pump Rental for all pumping applications.

colin@pump-technology.com, www.pump-technology.com Pumps and Valves Africa - May/June 2017

Introducing The Pit Boss Pneumatic dewatering and solids-handling diaphragm pumps

RO has taken the patented technologies and proven designs that made their brand famous and added features to make their dewatering and solids-handling pumps the first choice for general industrial, mining, and construction professionals worldwide.

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When you purchase an ARO Pit Boss pneumatic diaphragm pump, you can be confident that you’re getting industryproven durability, reliability, and value. They’re the ideal solution for general transfer, dewatering, and solidshandling applications. • • • • • •

Reliability Performance Versatility Safety Here are some of the amazing features of The Pit Boss series: Powerful Suction Lift: The new Dewatering Series pumps have been engineered to address this key performance capability, where it comes to getting fluids up and out of critical areas within the mine. • Big Flow Rates: ARO’s new Dewatering Series Diaphragm Pumps can deliver industry leading flow rates to cover even the most demanding operation in the mine. • Need to Pump Solids or Semi-Solids? No Problem! The Dewatering Series pumps can handle semi-solids up to 1” (25.4 mm) in diameter. Simply remove two bolts and the front of the screen comes off for easy access to large NPT or BSP threaded inlet ports. • Comfort-Grip Handles Improve Portability. While air-operated diaphragm pumps are valued for their portability around the site, having handles on the pump make things even more convenient.

Pumps and Valves Africa - May/June 2017

The new Dewatering Series pumps feature comfort-grip handles that allow the user or maintenance personnel to get the pump from point A to point B quicker and with less hassle. •

•

• •

Maintenance – Wise, Bolted is Better. The new dewatering pumps feature bolted construction for faster and easier maintenance… especially when compared to band clamps that require two people and three hands to re-assemble. New, Easy-Access Screened Inlets In mining operations where pumping conditions include all sorts of unwanted debris, the new pump inlet screens keep the trash out of the pump. And when its time to remove for pump inspection or replacement, they have an allnew, easy-to-access design that will cut maintenance time down to size. Stall-free, Ice-Free Operation: The patented ARO air motor design is an integral part of the new Dewatering Series pumps. When other pumps stall out or ice-over, especially in intermittent operation, the ARO pump keeps on going… without any need to apply hot water or hammers. Rugged and Reliable: We understand the world of mining; operating conditions that can be brutal on production equipment. The Dewatering Series pumps, and all of the equipment, have been built to both withstand and flourish in these extreme conditions. Solutions for any need ARO Pit Boss pumps are available in three sizes for a variety of general transfer, dewatering, and solidshandling applications.

Contact AquaPump, Tel: +27 (0) 11 708-0600/08/13, sales@aquapump.co.za

Information on the Liquid-Ring Vacuum Pump. A liquid-ring pump is a rotating positive-displacement pump.

What is a Liquid-Ring Vacuum Pump? (L.R.V.P)

Principle of operation The liquid-ring pump compresses gas by rotating a vaned impeller located eccentrically within a cylindrical casing. Liquid (usually water) is fed into the pump and, by centrifugal acceleration, forms a moving cylindrical ring against the inside of the casing. This liquid ring creates a series of seals in the space between the impeller vanes, which form compression chambers. The eccentricity between the impeller's axis of rotation and the casing geometric axis results in a cyclic variation of the volume enclosed by the vanes and the ring. Gas, often air, is drawn into the pump through an inlet port in the end of the casing. The gas is trapped in the compression chambers formed by the impeller vanes and the liquid ring. The reduction in volume caused by the impeller rotation compresses the gas, which reports to the discharge port in the end of the casing.

History The earliest liquid-ring pumps date back to 1903, when a patent was granted in Germany to Siemens-Schuckert. US Patent 1,091,529, for liquid-ring vacuum pumps and compressors, was granted to Lewis H. Nash in 1914. They were manufactured by the Nash Engineering Company in Norwalk, CT. Around the same time, in Austria, Patent 69274 was granted to SiemensSchuckertwerke for a similar liquid-ring vacuum pump.

Pumps with a capacity of, as low as, 4 m3/hr are available & can go up to around 33,000 m3/hr with vacuum ranges from atmospheric pressure down to vacuum levels of 33 mbar abs. provided the service liquid temperature is optimal. Motor kW ratings from .075 kW up to 600 kW are used to drive these units.

PUMPS

They are typically used as a vacuum pump, but can also be used as a gas compressor. The function of a liquid-ring pump is similar to a rotary vane pump, with the difference being that the vanes are an integral part of the rotor and churn a rotating ring of liquid to form the compression-chamber seal. They are an inherently low-friction design, with the rotor being the only moving part. Sliding friction is limited to the shaft seals. Liquidring pumps are typically powered by an induction motor.

What sizes of L.R.V.P’s are available.

What materials of construction are available? Cast iron is the most common material used for the bodies & end plates of the pumps with impeller options in ductile iron, bronze, 304 or 316 stainless steel. Certain manufactures will manufacture L.R.V.P’s from speciality metals such as Hastelloy.

Typical industries where L.R.V.P’s are used. • Power generation equipment • Petrochemical • Seawater de-aeration • Pharmaceutical • Ground water remediation/vapour extraction • Food production For more information or assistance in selection & a no obligation quote or if you need a unit repaired or replaced kindly contact Air & Vacuum Technologies (Pty) Ltd.

Contact Air & Vacuum Technologies (Pty) Ltd on burnm@vactech.co.za or on +27 (0) 82 576-9373 for more information or a quote.

Pompetravaini, a market leader in the manufacture of Liquid Ring Vacuum Pumps – A&VT are the Sole Agents for Southern Africa.

SALES, SPARES AND REPAIRS

info@vactech.co.za

0861 VACTEC (822 832)

www.vactech.co.za

Pumps and Valves Africa - May/June 2017

Pump Phase Shift Control in Worldâ&#x20AC;&#x2122;s Largest Iron Ore Concentrate Pipeline PUMPS

By Ralph van Rijswick, Weir Minerals Netherlands b.v. By Erik Vlot, Weir Minerals Netherlands b.v.

Crankshaft driven positive displacement pumps generate a fluctuating volumetric flow rate which, depending on the hydraulic response of the connected system, generates pressure pulsations. This may cause unbalanced loads in the piping system, especially when hydraulic resonances are present. When more pumps are connected in parallel, the likelihood for excitation of hydraulic resonances increases.

he resulting pressure pulsation is amongst other factors dependent on the phase shift between the crankshafts of the individual pumps. This paper describes the development of a phase shift controller which controls the phase shift between the crankshafts of the individual pumps, thereby limiting and largely eliminating hydraulic resonance excitation. Numerical models are used for predicting the phase shift depended pressure pulsation levels and determining the optimal phase shift. The phase shift controller has been installed in the world largest iron ore pipeline, designed to transport 26,5 Mtpa of iron ore concentrate. The pipeline has 2 pump stations using 8 and 10 piston diaphragm pumps respectively with each a 2,1 MW drive. Field measurements will be shown which demonstrate the beneficial effect of the phase shift control system lowering the pressure pulsation level by a factor 3 to 6. The field measurements are also used to validate the numerical models used.

Introduction Anglo American operates 18 GEHO piston diaphragm pumps in the 2 pump stations of the 529 km long Minas Rio iron ore concentrate pipeline. The pipeline is designed to transport 26,5 Mtpa of concentrate from the mine to

Fig. 1: Cross-section of GEHO piston diaphragm pump.

Pumps and Valves Africa - May/June 2017

the export terminal at the coast. During the commissioning of the pipeline in the fall of 2014, high pressure pulsation levels were experienced with peak-to-peak levels as high as 20 bar. Based on pressure readings it was concluded that hydraulic resonances were present in the system which were excited by the 3rd and 6th harmonic of the flow pulsation generated by the pumps. Based on this observation Weir Minerals Netherlands, manufacturer of GEHO PD slurry pumps, recommended installing a phase shift controller which controls the phase shift between the crankshafts of the individual pumps, thereby minimizing the effect of the hydraulic resonances.

Geho Piston Diaphragm Pumps And Pressure Pulsation Analysis Piston diaphragm pumps are used world-wide to transport abrasive and/or aggressive slurries against high discharge pressures in the mining, mineral processing and power industries. The basic operating principle of a piston diaphragm pump is shown in Fig. 1. A crankshaft is driven by an external electric motor via a gearbox. The crank mechanism transfers the rotating motion of the crankshaft into a reciprocating motion of the piston. The piston displaces a hydraulic fluid, called the propelling liquid, which displaces an elastic rubber diaphragm. When the piston moves to the right, the pressure in the pump chamber drops below the suction pressure and the non-return valve on the suction side will open, allowing the pumped fluid to flow into the pump chamber. When the piston moves to the left, the fluid is compressed and when the pump chamber pressure rises above the pipeline pressure, the non-return valve on the discharge side will open allowing a displacement of fluid into the discharge line. The main objective of the diaphragm is to isolate the piston and the drive mechanism from the abrasive and/or aggressive fluid and to create a hermetic seal between the pumped fluid and the ambient environment. Piston diaphragm pumps as shown in Fig. 1 are among the largest positive displacement pumps in the world and have been produced with stroke volumes of up to

Fig. 2: Relationship between flow pulsations, pressure pulsations and pipe vibrations through the hydraulic response and the structural response of the system, [2].

100 litre per pump chamber for flow rates up to 800 m3/h, discharge pressures up to 250 bar and hydraulic outputs over 2 MW per unit [1].

In the mining and mineral processing industries multiple piston diaphragm pumps are often connected in parallel to

generate the large flow rates required and to increase the system reliability by the redundancy present in a multiple pump installation. When more pumps are connected in parallel, the likelihood for excitation of hydraulic resonances increases. The resulting pressure pulsations are amongst others dependent on the phase shift between the crankshafts of the individual pumps. Control of this phase shift is therefore of prime importance in installations with a multiple pump arrangement.

PUMPS

A typical pump configuration uses a 3 cylinder single acting design in which 3 cylinders are arranged in parallel and are phased with a 120 degree angle to balance the flow pulsation generated by a single pump chamber as much as possible. Crankshaft driven positive displacement pumps generate a fluctuating volumetric flow rate which, depending on the hydraulic response of the connected system, can generate pressure pulsations. Pressure pulsations can generate unbalanced loads in the piping system as the amplitude and phase of the pressure pulsations can vary throughout the connected system. These pressure pulsations can become very high, especially when hydraulic resonances are present, and can then generate high vibration levels in the pump station piping and high structural loads on the pipe supports. Both can result in structural failures of the piping and its support structures and can severely compromise the safety and reliability of the installation. The relationship between flow pulsations, pressure pulsations and structural vibration is shown in Fig. 2. More background on this subject and its modelling can be found in [2].

Fig. 3: Discharge piping layout PS2 pump.

System Description The Minas-Rio iron ore project, owned and operated by Anglo American, is an integrated system. The system comprises of open-pit mines, a beneficiation plant, a 529 km slurry pipeline, a filtering plant and an export terminal. The mine sites are located in ConceiĂ§ĂŁo do Mato Dentro in the state of Minas Gerais in Brazil. The beneficiation pant is located near the mine sites and is designed to process an average of 56 Mtpa of ROM iron ore with a 39,5% Fe content giving 29,8 Mtpa of 68% Fe content pellet feed. The concentrate is then thickened to a 68%/w concentrate slurry with a mixture density of 2273 kg/m3

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Pumps and Valves Africa - May/June 2017

for the transport through the 529 km concentrate pipeline. The 24/26 inch variable diameter pipeline is designed to transport 26,5 Mtpa of iron concentrate. The pump station near the mine site is located at 770 m above sea level. The pipeline runs through 33 municipal districts to the terminal facilities at the Atlantic port in Barra do AĂ§u in the state of Rio de Janeiro, on the coast of Brazil. Half way along the pipeline a second pump station is located. At the terminal facilities in Barra do AĂ§u, the concentrate slurry is thickened further and finally filtered to be stockpiled in dry condition before being exported.

PUMPS

The pipeline has a design flow rate of 2105 m3/h, a normal flow rate of 1986 m3/h and a minimum flow rate of 1826 m3/h. In the first pump station (PS1) 8 GEHO piston diaphragm pumps model TZPM2000 are installed in a parallel arrangement. The pumps in PS1 have a rated capacity of 301 m3/h at a rated pressure of 183 bar and rated speed of 63 strokes per minute. In the second pump station (PS2) 10 GEHO piston diaphragm pumps model TZPM2000 are installed in a parallel arrangement. The pumps in PS2 have a rated capacity of 263 m3/h at a rated pressure of 206 bar and rated speed of 63 strokes per minute. Each pump is equipped with an 2100 kW electric variable frequency drive. At the design flow rate of 2105 m3/h this implies 7 pumps in operation and 1 stand-by pump for PS1 and 8 pumps in operation and 2 standby pumps for PS2. At minimum flow conditions the stand-by capacity is 2 and 3 pumps for PS1 and PS2 respectively. The double and triple stand-by capacity at the minimum flow condition ensures a high pipeline availability, despite the large number of pumps installed. Normal operating practice is that the stand-by pumps are operated as so-called active stand-by pumps, which means that all pumps are operated whenever they are available. This minimizes the stroke rate of the pumps, maximizing the wear life of the self-acting valves and minimizing the dynamics with respect to noise and vibration. The discharge piping layout of PS2 is shown in Fig. 3. The slurry is supplied to the pumps from storage tanks located near the pump station via a centrifugal booster pump. Furthermore, PS2 has the option to be directly fed by the upstream pipeline. For this closed mode operation, the pump station and pump are designed to handle a suction pressure up to 137,9 bar. The suction line, not shown in Fig. 3, enters the pump stations on the left in Fig. 3, splits into 2 headers before telescoping down after each sequential branch to the individual pumps. The pumps are positioned in 2 rows of 4 and 5 pumps for PS1 and PS2 respectively. The discharge of the pump station is on the right side in Fig. 3. The 10â&#x20AC;? branches from each pump are connected to the discharge header which telescopes up to 12â&#x20AC;?, 16â&#x20AC;?, 18â&#x20AC;? and 24â&#x20AC;? in PS2 before joining into a 30â&#x20AC;? discharge line which reduces again to 24â&#x20AC;? in the pig launching section before expanding again into the 26â&#x20AC;? pipeline. The dimensions of the pump station buildings are 67,5 m long by 51,5 m wide for PS1 and 82,5 m long by 51,5 m wide for PS2. The distance between sequential pumps in a single row is 11,5 m while the distance between the centrelines of the pumps in the 2 rows is 27,9 m.

Acoustic Model An acoustic model describing the hydraulic response of the discharge piping in PS2 upon the flow fluctuation generated 32

Pumps and Valves Africa - May/June 2017

Fig. 4: Flow fluctuation generated by a crankshaft driven triplex single acting piston diaphragm pump, in the time (left) as well as in the frequency domain (right) for 35 degree valve opening and 10 degree valve closing delay

by the individual pumps has been set-up within the Pulsation Analysis Toolbox [2]. In the model the linearized 1D water hammer equations are used to describe the transient flow and pressure behaviour in the piping.

đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x153;&#x2022; đ?&#x153;&#x152;đ?&#x153;&#x152;đ?&#x2018;&#x17D;đ?&#x2018;&#x17D;2 đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;&#x201E;đ?&#x2018;&#x201E; + =0 đ??´đ??´ đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;Ľđ?&#x2018;Ľ đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;Ąđ?&#x2018;Ą

Continuity equation:

đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;?đ?&#x2018;? đ?&#x153;&#x152;đ?&#x153;&#x152; đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;&#x201E;đ?&#x2018;&#x201E; =â&#x2C6;&#x2019; + đ?&#x2018;&#x2026;đ?&#x2018;&#x2026;đ?&#x2018;&#x2026;đ?&#x2018;&#x2026; đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;Ľđ?&#x2018;Ľ đ??´đ??´ đ?&#x153;&#x2022;đ?&#x153;&#x2022;đ?&#x2018;Ąđ?&#x2018;Ą

Momentum equation:

The dependent variables are the pressure p and flow rate Q which are both a function of the independent variables which are the time t and the axial position along the pipe x. Constants in the model are the fluid density p, speed of sound a, flow cross sectional area A and linearized flow resistance R. The linearized water hammer equations allow a solution of the fluctuations of flow and pressure around their steady state values in the frequency domain. Derivation of the water hammer equations and their representation in the frequency domain can be found in [3]. The boundaries of the acoustic model are the discharge connections of the individual pumps and the discharge of the pump station into the 26â&#x20AC;? pipeline. The pumps are modelled as ideal flow sources with a periodically varying flow rate and the discharge into the pipeline as a so-called characteristic impedance representing an infinitely long line without acoustic reflections. The fluctuating flow rate generated by the pump is obtained by modulating the individual piston velocities with the valve timing before being summed. The piston velocity profile is derived from the crank kinematics. A typical flow fluctuation generated by a crankshaft driven triplex single acting pump is shown in Fig. 4, both in the time as well as in the frequency domain. This modelling approach is only valid for the low frequency region up to the 9th harmonic of the pump speed, which 10 Hz for these pumps. For properly modelling the higher frequency behaviour, a more detailed modelling of the internal fluid passages in the pump chamber, discharge manifold and dampeners and

PUMPS

Fig. 5: Simplified control scheme of phase shift control of 1 pump using a virtual master pump.

valve dynamics is required, [2]. The high pressure pulsations the system was experiencing initially after commissioning were in the low frequency range, allowing for this simplified modelling approach. The main purpose of the numerical model is to evaluate the effect of the phase shift between the individual pumps on the excitation of the hydraulic resonances at the lower harmonics of the pump speed, not to exactly predict the pressure pulsation level over a wide frequency range. In the frequency domain model the relationship between flow and pressure at different locations in the system is described by complex transfer functions that describe both the amplitude ratio as well as the phase shift between the

dependent variables as a function of frequency. For analysis in the frequency domain the periodic flow profile generated by the pump is decomposed into its harmonics using a Fourier transformation as can be seen in the amplitude and phase spectra in the right graph of Figure 4. The hydraulic response of the system on the flow pulsation generated by the pump is then obtained by multiplying the complex transfer function with the complex flow spectrum of the pump. The benefit of the frequency domain modelling is that it only focusses on the periodic fluctuations and does not require the solution of the transient hydraulic response which can be quite long, especially for large systems with low internal damping. Simulation in the frequency domain is much faster than a time domain simulation,

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Pumps and Valves Africa - May/June 2017

PUMPS

Fig. 6: Typical result of pressure pulsation measurement showing a factor 5,6 reduction of the pressure pulsation level from 19,5 bar peak-to-peak to a level of 3,5 bar peak-to-peak after enabling the PSC at 15 s into the measurement.

Fig. 7: Typical result of pressure pulsation measurement showing a factor 5,6 reduction of the pressure pulsation level from 19,5 bar peak-to-peak to a level of 3,5 bar peak-to-peak after enabling the PSC at 15 s into the measurement.

thereby allowing the evaluation of a very large number of operating conditions by sweeping over pump stroke rates and discharge pressures in small steps which is required to capture each and every resonance mode present in the system. The linearized approach allows superposition of the individual hydraulic responses of the individual pumps, which then allows for evaluation of different phase shifts between the individual pumps. This is done by applying a phase shift on the individual hydraulic responses before applying the superposition without reevaluation of the individual hydraulic responses. This facilitates efficient parameter studies while sweeping across phase shifts.

be attenuated or amplified by the pressure pulsations generated by another pump.

Pump Phase Shift Control The hydraulic response of the system depends on many factors such as length and diameter of the individual pipe sections, fluid density and speed of sound, flow resistance, dampening volume installed on the pump, operating pressure, and the forcing frequency of the flow pulsations of the individual pumps. The hydraulic response typically contains one or more hydraulic resonance modes which are characterized by an increased amplitude ratio between the flow pulsation of the pump and a local pressure pulsation at a specific frequency. When one of the harmonics of the pump flow pulsation coincides with a resonance frequency, increased pressure pulsation levels appear. These resonance modes can have lumped or distributed parameter behaviour. In the former case the fluid in the piping oscillates as a rigid fluid column, typically between the dampeners of the individual pumps while in the latter case sound or fluid compression waves travel up and down the piping which can result in so-called standing wave resonance modes. The number of resonances modes to consider significantly increases when more than one pump is connected to the system and when the system is becoming larger. When multiple pumps are in operation one does not only need to consider the excitation of the hydraulic resonances by the harmonics of the flow pulsation of a single pump, but also the phase shift between the crankshafts of the individual pumps. Depending on the phase shift, pressure pulsations generated by one pump can either 34

Pumps and Valves Africa - May/June 2017

Weir Minerals Netherlands has developed a patented phase shift controller which controls the phase shift between the crankshafts of the individual pumps installed in a pump station at an optimum pre-determined phase shift. The optimum phase shift is targeted at a minimum pressure pulsation level by maximizing the attenuation by the summation of the pressure pulsations generated by the individual pumps. The optimum phase shift is determined using numerical analysis within the pulsation analysis toolbox as described in the previous section. A numerical analysis which includes the pump station hydraulic layout is therefore required. The phase shift controller determines the actual crank angle or phase of every pump in the pump station using a phase sensor mounted on the crankshafts of the individual pumps. The individual phases are compared to the phase of a master pump to determine the phase shifts of the individual pumps compared to the master pump. The phase shift controller compares the individual phase shifts with the pre-determined reference phase shift values resulting in a phase error based on which the speed reference value going to the individual frequency convertors is slightly corrected. The patented feature of Weir Minerals Netherlandsâ&#x20AC;&#x2122; phase shift controller is the use of a virtual master pump opposed to using a real master pump. A simplified control scheme is shown in Fig. 5. The use of a virtual master pump significantly increases the reliability and simplicity of the complete pump system and its operation. When using a real master pump, a trip of the master pump could cause the trip of all pumps in the pump station. It furthermore requires a continuous re-assignment of a new master pump when taking the master pump offline for maintenance. In addition, unstable speed behaviour of the master pump, for example in case of a hanging or severely leaking valve, will cause unstable speed behaviour of all the pumps in the pump station. The reduction in reliability and the complex master-slave scheduling is completely eliminated by using a virtual master pump. The virtual master pump can be started and stopped and ramped up and down as a real master pump but does not have to be

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During the measurements without phase shift control, every pump was operated with a small speed difference in order to enforce a continuous in and out of phase operation of the individual pumps resulting in typical beating pattern in the pressure pulsations. The maximum peakto-peak pressure pulsation during the beating is considered to be representative for the maximum

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In March 2015 a phase shift controller was installed and commissioned in PS1 and in July 2015 a phase shift controller was installed and commissioned in PS2. The optimum phase shift set in the phase shift controller was determined based on extensive parameter studies using the acoustic model. After the commissioning in PS2 a large number of pressure pulsation measurements were conducted to validate the beneficial effect of the phase shift controller. The pressure pulsation measurements were conducted at the nitrogen filling connection on the gas side of the pulsation dampeners in order not to interfere with the operation for installing additional pressure taps. It is known that only the low frequency pressure pulsations, less than 10 Hz, are present in the dampeners, but this was regarded as acceptable, as the resonance issues present in the system were expected to be in the low frequency range anyway. Given only low frequency pressure pulsations are present in the dampeners a relatively low sampling frequency of 100 Hz was used.

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taken off-line for maintenance and has an availability close to 100%. A complete pump station can be started from and stopped to zero speed with an active phase shift controller by ramping the virtual master pump up and down while all pumps are connected to the virtual master pump. Individual pumps can also be started and stopped on demand while being connected to an active phase shift controller. When starting, the pump automatically accelerates to catch up with the speed of the virtual master pump before the phase shift control becomes active and sets the pump to the correct predetermined phase shift. Also enabling and disabling of the phase shift control of a single pump on-the-fly is possible. Individual pumps are automatically disconnected from the phase shift controller in case of a failure of the phase sensor or when the phase controller is unable to control the phase shift of the individual pump within pre-set limits. The pump then keeps operating without phase shift control at the speed reference set by the supervisory control while the phase shift controller is giving an alarm. The phase shift controller is disconnected automatically in case of a failure of the phase shift controller itself. The pumps keep operating without phase shift control at the speed reference set by the supervisory control while it is giving an alarm. All these features are focussed at maximizing the availability of the pump station while using phase shift control.

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Pumps and Valves Africa - May/June 2017

peak-to-peak pressure when operating without phase shift control. When operating the pumps without phase shift control at roughly the same speed one cannot evaluate how optimal or non-optimal the phase shift is as one cannot evaluate in which point of the beat cycle one is operating. During the measurement campaign the average stroke rate of the 10 pumps in PS2 was 44 strokes per minute which could not be changed due to the narrow flow range allowed for the slurry transport in the pipeline. Only the discharge pressure was varying due to the transport of slurry batches in the line and could furthermore be influenced by changing the downstream choke station settings. In Fig. 6 the result of a typical pressure pulsation measurement is shown.

PUMPS

In the lower plot of Fig. 6 the speed of the individual pumps is shown. The individual pumps are given slightly different speeds such that the speed difference between each individual pump is at least 2% of the rated speed. This resulted in individual pumps that are continuously running in and out of phase with respect to each other. Depending on the phase shift between the individual pumps, hydraulic resonances can be excited which result in a significant increase in pressure pulsations. The continuous change of phase shift gives a typical beating behaviour in the pressure pulsations. The pressure pulsation level with the disabled phase shift controller is 19,5 bar peak-to-peak or 13% of the 152 bar operating pressure. After 15 seconds into the measurement the phase shift controller was enabled and the speeds of the individual pumps are changed by the phase shift controller in order to set the pre-determined optimal phase shift with respect to the virtual master pump. After approximately 30 seconds all pumps were aligned after which the pressure pulsation level dropped to 3,5 bar peak-to-peak or 2,3 % of the 152 bar operating pressure. This is a reduction with a factor 5,6. During the commissioning many measurements were executed. Pressure pulsations on different pumps were measured. The average pump speed was equal for all measurements, approximately 44 spm. The operating pressure was different in the individual measurements varying from 80 to 180 bar, either as result of the transport of the slurry batch in the line or intentionally increased by closing some chokes in the downstream choke station. The pressure pulsation levels in all the individual measurements have been determined and are shown in Fig. 7. The peak-to-peak pressure pulsation levels are grouped either with a disabled or an enabled phase shift controller and are plotted as a function of the discharge pressure. The experimental cases have been evaluated with the acoustic model as well which results are shown in Fig. 7 as well. Fig. 7 clearly shows the beneficial effect of the phase shift controller. The measurements with the enabled phase shift controller show a relatively small variation in measured pressure pulsation levels, at least up to 140 bar operating pressure. The measurements with the disabled phase shift controller show much more variation depending on whether a resonance mode was excited by the pump at which the measurement was executed. When comparing the upper enveloping curves of the 2 clouds of data points, a typical reduction of the maximum pressure pulsation in the system 36

Pumps and Valves Africa - May/June 2017

by enabling the phase shift controller of a factor 3 can be derived. The pressure pulsation levels with the disabled phase shift controller predicted by the acoustic model are similar to the measured pressure pulsation levels. The pressure pulsation levels with the enabled phase shift controller predicted by the acoustic model are significantly lower than the measured pressure pulsation levels. This discrepancy is considered to be caused by the simplified acoustic model of the pump itself. The results of the acoustic model show only significant pressure pulsations at the 3rd and 6th harmonic of the pump speed which is not the case for the pressure pulsation measurements. The experimental results show also higher frequency pressure pulsations, despite the measurement on the gas side of the pulsation dampener, and furthermore include pressure pulsations at other than the multiple of the 3th harmonic of the pump speed. Both effects are caused by acoustic interaction between the individual pump chambers and the connected system which is not included in the simplified model. As discussed, the higher frequency pressure pulsations require a more detailed modelling of the internal fluid passages in the pump chamber, discharge manifold and dampeners and the modelling of the valve dynamics [2]. The main purpose of the numerical model is however to determine the optimum phase shift for minimizing the hydraulic resonance excitation. The developed acoustic model is considered suitable as the hydraulic resonances are all being exited by either the 3rd or the 6th harmonic of the pump speed. When operating without phase shift control, the low frequency pressure pulsations under resonance conditions are dominant over the higher frequency pressure pulsations, which allows for a reasonable prediction of the pressure pulsation levels by the acoustic model used. The low frequency pulsations are minimised when operating with the phase shift controller, making the higher frequency pressure pulsations dominant. These higher frequency pressure pulsations cannot be influenced with the phase shift control and limit therefore the reduction potential over the wide frequency range. Nevertheless, the effect of the phase shift controller is quite significant as shown by the experimental results, and its use is considered a requirement for the operation of large installations with multiple PD pumps arranged in parallel.

Conclusions In this paper the effect of hydraulic resonance excitation in pump stations using multiple PD pumps arranged in parallel is discussed using the Minas Rio iron concentrate pipeline operated by Anglo American as case study. The use of numerical modelling using acoustic models has been used to evaluate the pressure pulsations levels with specific focus on the effect of the phase shift between the crankshafts of the individual pumps in the pump station. The implementation of Weir Minerals Netherlandsâ&#x20AC;&#x2122; patented phase shift controller in the pump stations of the Minas Rio pipeline allowed the minimization of the excitation of the hydraulic resonances, thereby significantly reducing the pressure pulsation levels. The use of the numerical acoustic models is considered a requirement for determining the optimum phase shift between the individual pumps. Based on both

experimental and numerical results the following conclusions are made: Excitation of hydraulic resonances when using crankshaft driven PD pumps can result in pressure pulsation levels which can be destructive to both pump as well as pump station.

•

Likelihood and severity of hydraulic resonances excitation increases with the number of pumps installed in parallel and with the increase of the size of the pump system.

•

Excitation of hydraulic resonances in multiple pump installations can be minimized by using phase shift control using an optimum phase shift between the crankshaft of the individual pumps.

•

Determination of the optimum phase shift requires acoustic modelling which includes the hydraulic layout of the pump station.

•

Experiments in the pump station of the Minas Rio pipeline show a reduction of the maximum pressure pulsation level by using phase shift control around a factor 3 and up to a factor 5,6 in individual cases.

•

Pressure pulsation levels under resonant conditions without using phase shift control are predicted reasonably accurate with the acoustic models used while considering the hydraulic layout of the pump station.

•

Pressure pulsation levels under non-resonant conditions when using phase shift control are predicted less accurate with the acoustic models used, more detailed modelling of the pump internals is required. Use of phase shift control is considered a requirement for reliable operation of large pump stations with multiple PD pumps arranged in parallel.

Acknowledgement The authors would like to acknowledge Anglo American for allowing the use of the Minas Rio pipeline in the case study discussed in this paper. GEHO is a trademark and/or registered trademark of Weir Minerals Netherlands b.v. The phase shift controller featured in this paper is protected by pending and granted patents in the name of Weir Minerals Netherlands b.v.

References [1] R. van Rijswick, J. Kuenen, J. Sloesen, and A. Wilmsen. GLORES, the gateway to piston diaphragm pumps for high volume applications. In Hydrotransport 18, pages 463-473, Rio de Janeiro, Brazil, 2010. BHR Group. [2] R. van Rijswick. Pressure pulsation analysis of crankshaft positive displacement pumps. In Hydrotransport 17, pages 219-230, Cape Town, South Africa, 2007. SAIMM and the BHR Group. [3] E. Benjamin Wylie and Victor L. Streeter. Fluid Transients in Systems. Prentice Hall, Inc, 1993.

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Ultrasonic Flow Meters How it works – Non-contact, Non-invasive

PIPES

The Greyline Doppler Flow Meter is ideal for slurries and effluent – in liquids which contain air bubbles and particles. One of the most interesting and challenging applications was to measure concrete. The Gauteng project consumed a huge amount of concrete which charged on a volumetric basis. All concrete mixer trucks supplying the project were fitted with the Greyline Doppler flow meter which measured the volume of concrete supplied as it was poured into the tank casing. This measurement model was approved by both the concrete suppliers and the Gautrain project team. Ultrasonic Flow Meters do not come into contact with the fluid at all. They are easy to install, commission and maintain. Installation requires no plant downtime and they are suitable for most applications including acids, alkalis and slurries. Ideal for both portable and fixed applications, line size has little influence on price. With no obstruction to flow, no pressure drop and no maintenance, the life-cycle cost of ownership is extremely low. •

Portable flow meters are widely used for spot measurements or for checking the accuracy of existing flow meters.

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Fixed units are easy to install as they do not require any plant downtime or changes to existing piping.

totalized flow in both directions, site details and diagnostics. Flow data can also be downloaded onto a PC to product reports. There are hundreds of Fuji Portaflows operating in South Africa.

Fuji’s fixed ultrasonic flow meter Fuji’s fixed ultrasonic flow meter measures the same basic specification as the portable unit. Flow data, system parameters and diagnostics are shown on the 16 letter, 2 line LCD display; flow rate is transmitted by a 4-20mA output and flow volume by pulses; the RS-232C interface gives efficient connection to PCs, networks, telemetry systems, etc.

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Ultrasonic pulses are propagated between sensors mounted on the outside of the pipe. The ‘time of flight’ of these pulses is used to calculate liquid flow rate. It is precises and ideal for clear liquids.

Doppler clamp-on ultrasonic flow meter

The Greyline Doppler flow meters

For liquids with air bubbles or suspended solids or slurries Greyline’s nonintrusive flow meters measure flow from outside the pipe with a strap-on sensor. They are ideal for aerated liquids, slurries and effluent.

Works well with liquids containing air bubbles, suspended solids or slurries.

Suitable for pipes from 25mm to 4,5000mm in diameter and flow velocities from 0.08 to 12.2m/sec, accuracy is typically ¬+2%.

Fuji’s clamp-on ultrasonic time-of-flight flow meters Used for Clear Liquids Fuji is a pioneer in portable ultrasonic flow metering. Their many years of experience gives you a meter which works in extreme applications. And the built-in verification function, which Fuji pioneered gives you full confidence in your measurement accuracy. Normal operating accuracies are between +0.5 to + 1% of readings. Accuracies of up to +0.23% can be achieved where the pipe is sound and dimensions are accurately known.

For best operation the liquid should have solids or bubbles with a minimum size of 100 microns and minimum solids concentration of 75ppm.

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Pumps and Valves Africa - May/June 2017

AZ-Armaturen SIL 3 Certified on 2-way, 3-way, and control valves VALVES

AZ-Armaturen South Africa is proud to announce its achievement in obtaining a SIL (Safety Integrity Level) 3 certification on their 2-way, 3-way, and control valves from Exida.

he certification assesses and certifies that the organisations products have been developed and manufactured in accordance with the IEC 61508 standard. Safety Integrity Level (SIL) is a unit of measurement for quantifying risk reduction. The SIL principle is used to reduce risk posed by technical equipment and is defined within a range from 1 (lowest) to 4 (highest). The SIL 3 capable rating which has been achieved by AZ-Armaturen South Africa is designed to provide their customers with reliable actuation solutions in critical applications without compromising their Safety Instrumented Systems (SIS).

For further information, please contact us on: +27 (0)11-397-3665 / info@az-armaturen.co.za or visit our website on: www.az-armaturen.co.za

Pumps and Valves Africa - May/June 2017

SKF Rotates to its Core Strength – Bearings BEARINGS

SKF has taken a strategic decision to shift its global business focus back to the company’s core strength – bearings.

s a leading global technology provider since 1907, SKF has over the years developed a holistic product and service offering that is integral to bearing performance and reliability. “Since 2007, we have been placing our energy into seals, lubrication, power transmission, mechatronics, condition monitoring and engineering service solutions to support our quality bearing range, and this we have done with great success,” says SKF Services and Solutions Manager for Southern Africa, Sarel Froneman. “But we may have been too successful, losing focus on what is fundamental to our rotating technology solutions namely our bearings.” According to Froneman, there are customers who have standardised on SKF’s products and systems that do not necessarily use SKF bearings. He cites one such example of a local coal mine that has standardised on SKF’s condition monitoring systems yet their crushers, conveyors, electric motors, gearboxes, etc. may not necessarily be equipped with SKF bearings. “So while the mine is a key SKF customer, they may never have placed an order with SKF for our core product!” While SKF continues to hold its solid reputation as a leading supplier of quality bearings, SKF CEO, Alrik Danielson believes that SKF must once again become the world’s number one bearing company. “Our mandate is therefore to raise the profile of SKF bearings across all our product and services offerings,” states Froneman. “Our bearing offering should remain our number one priority and common denominator of all our rotating technology products and services.” “This having been said, we must not lose sight of the fundamental role of our application engineering and asset management service solutions.” SKF’s application engineering is an integrated range of products designed to support the integrity of rotating machinery, the most critical components being bearings. Froneman explains that application engineering usually deals with more complex requirements such as upgrades and customisations and may involve an investigation of the bearing for example. In consultation with the customer, the application engineering team can develop a complete and optimal rotating technology solution with bearings at the core. The SKF application engineering team’s capabilities extend to modifications of standard products such as the manufacture of special sealing arrangement, changes to bore-sizes on standard couplings, etc. Froneman adds that his team can also modify entrances for condition monitoring or lubrication services. Bearing remanufacture is another key function of SKF’s application engineering. “Our basic remanufacturing service can restore unused bearings that have passed their shelf life

Pumps and Valves Africa - May/June 2017

to ‘as new’ at approximately 15% of the cost of a replacement bearing. For bearings that have been in operation, we offer a full Level 4 remanufacturing service. Alongside substantial savings on cost compared to a new replacement unit, remanufacturing also offers the advantages of fast turnaround times and a reduced carbon footprint as less new steel is required.” SKF’s asset management services embrace maintenance solutions based on asset criticality geared to minimise the risk of failure by optimising equipment reliability and subsequent equipment life for maximised uptime. This move underlines the new SKF Group vision – ‘a world of reliable rotation’ and demonstrates the company’s understanding of what customers ultimately want - improved productivity and lowest possible ownership costs through reliable equipment performance and extended equipment life. In conclusion Froneman states that it is not about selling as many bearings as possible. “Bottom line, by adding value through offering holistic rotating technology and service solutions, we build long-term customer partnerships.” SKF is a leading global supplier of bearings, seals, mechatronics, lubrication systems, and services which include technical support, maintenance and reliability services, engineering consulting and training. SKF is represented in more than 130 countries and has around 17,000 distributor locations worldwide. Annual sales in 2015 were SEK 75 997 million and the number of employees was 46 635.

Contact Samantha Joubert, SKF South Africa, Tel: +27 (0) 11 821-3602, samantha.joubert@skf.com, www.skf.com

Beware of bearings copycats

Low-quality thermoplastics tend to give thermoplastics, in general, a poor reputation, with some melting when exposed to UV light, some offering limited resistance to solvents and some relaxing and weakening under long-term loading.

BEARINGS

his situation is worsened by the fact that some companies are producing copycat or even counterfeit products that pretend to have the characteristics of top-performing thermoplastic brands. To combat this trend, it would be advisable for users to check whether they are using the product that they intend to use. Sometimes a visual inspection is enough to ensure that the polymer that is being used is what it claims to be, but there are some products that are being marketed by unscrupulous polymer dealers who match polymer colors to convincingly persuade users of a particular polymer’s authenticity. These experiences tend to be the exception, but can be costly. Not only can the cost of copycat or counterfeit bearings be considerable, if bearings fail catastrophically, expensive production downtime or equipment breakdown can result. It may be best to check with the manufacturer if there is any doubt as to a polymer’s authenticity, especially when a thermoplastic brand is chosen for particular characteristics. If purchasers are buying from a reseller, it is recommended that buyers request a certificate of conformance with a manufacturer’s stamp.

Genuine Vesconite Hilube bearings

To discuss this issue further, contact Eddie Swanepoel on +27 (0) 11 616-1111.

Cast with Skill – Delivered with Speed KEW Foundries taps into 100 years of Foundry and Pattern Shop experience to develop innovative solutions to unique casting requirements. We work closely with our Clients in the design and development of a diverse range of patterns to produce small to large castings servicing the pumps, valves and water reticulation industries.

KEW is an ISO 9001 listed company.

• Specialists in various grades of Grey and SG Iron • Sophisticated castings up to 10 500kg • Mass weights and simple castings up to 11 000kg • Non-Destructive Testing performed on Site Contact us for your casting needs today: Tel: +27 (0) 53 841 0474 Fax: +27 (0) 53 841 0473 e-mail: info@kewfoundries.co.za Web: www.kewfoundries.co.za

Pumps and Valves Africa - May/June 2017

FOUNDRY

PCS Foundry – 32 Years of Market Leadership A preoccupation with customer needs, quality and technical capability has enabled PCS Foundry to this year celebrate its 32th anniversary as the leading castings supplier to the pump and valve industry.

CS Foundry Managing Director Ren Lubbinge says that at its inception the PCS team had the ambition to look beyond immediate product-linked issues and to rather develop a clear understanding of market needs. “From the get-go, our vision was to become a supplier partner to especially pump and valve manufactures, followed by the steel, heat treatment, petrochemical and chemical sectors,” he said. “This focus on specific market segment requirements enabled us to develop an understanding of individual procurement needs and to then support customer value chains through enhanced product-related service and support,” he said. PCS consequently developed an offering that had, through the years, been well-received by particularly pump and valve manufacturers. “A pivotal point in our journey was the decision to offer a full range of industrial castings, from stainless steel to high alloys, carbon steel, and ferrous and non-ferrous metals,” said Mr Lubbinge. In so doing, PCS has developed a new facility to expand its operations and create extra capacity. PCS became the only supplier to offer all impeller casting options required by pump manufacturers. “The benefit for our customers was that we were able to cover all their needs; eliminating the hassle of dealing with alternative suppliers, with concomitant savings in procurement and administration costs, and risk limitation in terms of product quality and reliability of supply.” To ensure that all metals complied with international quality requirements, PCS invested in a modern laboratory to analyse production against set standards. The company also implemented an ISO 9001-certified quality management system and is ISO 9001:2000 certified. Production is supported by three induction furnaces with the melting capacity of 2 Ton, 750Kg and 400 kg and cast iron furnace producing 3000kg per hour. The company has its own in-house moulding, core making and pattern shop that manufacturers new, and maintains existing, customer patterns. “The latter investments have placed PCS in a position where we can respond quickly to changing

Pumps and Valves Africa - May/June 2017

customer design and manufacturing requirements. The company also has access to 3D scanning and printing technology, with this we can help customers with patterns & prototypes in a very short time span. “So, when a customer needs a new design, we can help them, and when they require castings from different materials at short notice, we can switch our production to meet those needs too,” Mr Lubbinge said. In so doing, the company has reached a point where it can adapt itself to help its customers meet their challenges as they are impacted by market changes and developments in the broader business environment.

Contact Connie Schoeman, PCS Foundry, Tel +27 (0) 11 740-9814/5/6, fax: +27 (0) 87 940-1627, Cell: +27 (0) 82 598-9298, connie@pcsfoundry.co.za

PUMPS METERING PUMPS

FOUNDRIES

KSB (Pty) Ltd KEW Foundries T: +27 (0) 53 841-0474 F: +27 (0) 53 841-0473 E: info@kewfoundries.co.za W: www.kewfoundries.co.za

T: +27 (0) 11 876-5600 F: +27 (0) 11 822-2013 E: info-za@ksb.com W: www.ksb.com

SPP Pumps SA (Pty) Ltd T: +27 (0) 11 393-7179 F: +27 (0) 86 425-7595 E: sales@spppumps.co.za W: www.spppumps.com

Monitor Pumps & Systems

HIGH PRESSURE PUMPS

T: +27 (0) 11 618-3860 F: +27 (0) 11 614-0021 E: sales@monitorpumps.co.za W: www.monitorpumps.co.za

Hawk High Pressure Pumps

Seko (Pty) Ltd

SAM Engineering

PCS Foundries T: +27 (0) 11 740-9814/5/6 F: +27 (0) 87 940-1627 C: +27 (0) 82 598-9298 E: connie@pcsfoundry.co.za

T: +27 (0) 11 823-4250 F: +27 (0) 11 823-4943 E: sales@sameng.co.za W: www.sameng.co.za DIAPHRAGM PUMPS

HOSES

CHICK HENDERSON

Chick Henderson T: +27 (0) 11 640-1400 F: +27 (0) 624-1432 E: rob@chickhenderson.co.za W: www.chickhenderson.co.za ANSI PROCESS PUMPS

Unique Engineering T: +27 (0) 11 826 6111 F: +27 (0) 11 826 6162 E: sales@uniqueeng.co.za W: www.uniqueeng.co.za END SUCTION PUMPS

T: +27 (0) 031 274-8555 +27 (0) 10 010-0144 F: +27 (0) 31 205-4332 +27 (0) 11 822-2868 E: sales@hawkpumps.co.za W: www.hawkpumps.co.za HORIZONTAL SPLIT CASE PUMPS

Air & Vacuum Technologies T: +27 (0) 861 822-832) +27 (0) 11 318 3241/2/3/4/5 F: +27 (0) 86 522-9188 E: burnm@vactech.co.za W: www.vactech.co.za

SAM Engineering T: +27 (0) 11 823-4250 F: +27 (0) 11 823-4943 E: sales@sameng.co.za W: www.sameng.co.za BOREHOLE PUMPS

T: +27 (0) 11 826-6111 F: +27 (0) 11 826-6162 E: sales@uniqueeng.co.za W: www.uniqueeng.co.za CENTRIFUGAL PUMPS

MOBILE PUMPS

Rocktuff Pumps and Mining Supplies T: +27 (0) 13 690-2597 F: +27 (0) 13 690-2269 E: rocktuffpump@lantic.net W: www.rocktuff.co.za MULTISTAGE PUMPS

Agrico Monitor Pumps & Systems T: +27 (0) 11 618-3860 F: +27 (0) 11 614-0021 E: sales@monitorpumps.co.za W: www.monitorpumps.co.za

Monitor Pumps & Systems

SAM Engineering T: +27 (0) 11 823-4250 F: +27 (0) 11 823-4943 E: sales@sameng.co.za W: www.sameng.co.za FLEXIBLE IMPELLER PUMPS

T: +27 (0) 21 950 4111 F: +27 (0) 21 950 4208 E: alfred.andrag@agrico.co.za W: www.agrico.co.za

T: +27 (0) 11 618-3860 F: +27 (0) 11 614-0021 E: sales@monitorpumps.co.za W: www.monitorpumps.co.za

SPP Pumps SA (Pty) Ltd

Directors: W. Fourie (Chairman), N.P. Mnxasana (Non Exec) R Kruger, R. Dye, G.M. Scrutton (Financial) Branch Manager: R. Dye Company Secretaries: Winhold Limited Reg No 1945/019676/06

Unique Engineering

T: +27 (0) 11 704-6589 F: +27 (0) 11 704-6588 E: m.varkevisser@seko.com W: www.seko.com

SAM Engineering T: +27 (0) 11 823-4250 F: +27 (0) 11 823-4943 E: sales@sameng.co.za W: www.sameng.co.za

T: +27 (0) 11 393-7179 F: +27 (0) 86 425-7595 E: sales@spppumps.co.za W: www.spppumps.com

PISTON PUMPS

HOT OIL PUMPS

Hawk High Pressure Pumps CHICK HENDERSON

Stewarts & Lloyds (Pty) Ltd T: +27 (0) 11 917-0778 F: +27 (0) 11 917-0769 E: peterk@sltrading.co.za W: www.stewartsandlloyds.co.za

Chick Henderson T: +27 (0) 11 640-1400 F: +27 (0) 624-1432 E: rob@chickhenderson.co.za W: www.chickhenderson.co.za

Air & Vacuum Technologies T: +27 (0) 861 822-832) +27 (0) 11 318 3241/2/3/4/5 F: +27 (0) 86 522-9188 E: burnm@vactech.co.za W: www.vactech.co.za

T: +27 (0) 031 274-8555 +27 (0) 10 010-0144 F: +27 (0) 31 205-4332 +27 (0) 11 822-2868 E: sales@hawkpumps.co.za W: www.hawkpumps.co.za

Pumps and Valves Africa - May/June 2017

PUMPS PLUNGER PUMPS

SLURRY PUMPS

Stewarts & Lloyds (Pty) Ltd

Hawk High Pressure Pumps T: +27 (0) 031 274-8555 +27 (0) 10 010-0144 F: +27 (0) 31 205-4332 +27 (0) 11 822-2868 E: sales@hawkpumps.co.za W: www.hawkpumps.co.za

SAM Engineering

Bovu Pumps T: +27 (0) 16 362-2571 F: +27 (0) 16 362-0635 E: bovugroup@telkomsa.net W: www.bovu-pumps.co.za

T: +27 (0) 11 917-0778 F: +27 (0) 11 917-0769 E: peterk@sltrading.co.za W: www.stewartsandlloyds.co.za

TRASH PUMPS Walter Meano Engineering

POSITIVE DISPLACEMENT PUMPS

C.R.I Pumps S.A. (Pty) Ltd CHICK HENDERSON

Chick Henderson T: +27 (0) 11 640-1400 F: +27 (0) 624-1432 E: rob@chickhenderson.co.za W: www.chickhenderson.co.za

C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

T: +27 (0) 11 823-4250 F: +27 (0) 11 823-4943 E: sales@sameng.co.za W: www.sameng.co.za

T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

T: +27 (0) 11 873-8620 F: +27 (0) 11 825-1401 E: wme@mweb.co.za W: www.versaflo.co.za VERTICAL TURBINE PUMPS

VACUUM PUMPS APE Pumps

Unique Engineering T: +27 (0) 11 826-6111 F: +27 (0) 11 826-6162 E: sales@uniqueeng.co.za W: www.uniqueeng.co.za

FLSmidth Krebs T: +27 (0) 10 210-4750 E: willie.vanwyk@flsmidth.com W: www.flsmidth.com

SPP Pumps SA (Pty) Ltd T: +27 (0) 11 393-7179 F: +27 (0) 86 425-7595 E: sales@spppumps.co.za W: www.spppumps.com VANE PUMPS

PUMP CASTINGS

Hizonex Ukuthela Foundry Projects

T: +27 (0) 87 550-1984 F: +27 (0) 86 723-5429 E: maritzrenee@gmail.com W: www.hizonex.co.za

Directors: W. Fourie (Chairman), N.P. Mnxasana (Non Exec) R Kruger, R. Dye, G.M. Scrutton (Financial) Branch Manager: R. Dye Company Secretaries: Winhold Limited Reg No 1945/019676/06

T: +27 (0) 12 719-8860 F: +27 (0) 86 239-2597 E: ukuthela@live.co.za PUMP PONTOONS / FLOATING WALKWAYS

T: +27 (0) 11 966-8009 F: +27 (0) 86 542-2215 E: rob@dockpro.co.za W: www.dockpro.co.za SELF-PRIMING PUMPS

C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za 44

SAM Engineering T: +27 (0) 11 823-4250 F: +27 (0) 11 823-4943 E: sales@sameng.co.za W: www.sameng.co.za

vacuum pumps and valves

SA Biotech T: +27 (0) 11 938-3581 F: +27 (0) 86 586-8501 E: info@sabiotech.co.za W: www.sabiotech.co.za VERTICAL SUMP PUMPS

Pump and Abrasion Technologies DOCKPRO (Pty) Ltd.

T: +27 (0) 11 824-4810 F: +27 (0) 11 824-2770 E: apepumps@mweb.co.za W: www.apepumps.co.za

SAMCO PUMPS (Pty) Ltd T: +27 35 751-1202 F: +27 35 751-1204 E: joffre@samcopumps.com W: www.samcopumps.com WELL PUMPS

T: +27 (0) 12 666-0904/5 E: sales@pumpab.co.za W: www.pumpandabrasion.co.za

KSB (Pty) Ltd SUBMERSIBLE PUMPS

C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

Pumps and Valves Africa - May/June 2017

T: +27 (0) 11 876-5600 F: +27 (0) 11 822-2013 E: info-za@ksb.com W: www.ksb.com

RNE Pumps (Pty) Ltd T: +27 (0) 11 452-3528 F: +27 (0) 82 612-0358 E: mark@rnepumps.com W: www.rnepumps.com

C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

VALVES AIR VALVES

Agrico T: +27 (0) 21 950 4111 F: +27 (0) 21 950 4208 E: alfred.andrag@agrico.co.za W: www.agrico.co.za

BUTTERFLY VALVES

CHECK VALVES

Invincible Valves (Pty) Ltd

C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

T: +27 (0) 11 822-1777 F: +27 (0) 11 822-3666 E: enquiries@invalve.co.za W: www.invalve.co.za GATE VALVES

Rotork Africa T: +27 (0) 11 453-9741 (Jhb) T: +27 (0) 21 556-4677 (CT) E: juan.oglesby@rotork.com W: www.rotork.com

Tectra Automation Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za

KayTar Valves T: +27 (0) 21 987-8292 E: clinton@kaytarvalves.co.za W: www.kaytarvalves.co.za

T: +27 (0) 11 876-5600 F: +27 (0) 11 822-2013 E: info-za@ksb.com W: www.ksb.com

Pleix-Quip Africa

T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

T: +27 (0) 11 736-4994 F: +27 (0) 11 736-6130 E: tiaans@pleixquip.co.za W: www.pleixquip.co.za

T: +27 (0) 11 412 4536/1665 E: info@minetrack.co.za W: www.minetrack.co.za

Tectra Automation Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za

T: +27 (0) 11 736-4994 F: +27 (0) 11 736-6130 E: tiaans@pleixquip.co.za W: www.pleixquip.co.za

Tectra Automation Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za

T: +27 (0) 11 620-1500 E: fluidtech@bmgworld.net W: www.bmgworld.net

C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

Invincible Valves (Pty) Ltd

T: +27 (0) 11 917-0778 F: +27 (0) 11 917-0769 E: peterk@sltrading.co.za W: www.stewartsandlloyds.co.za

T: +27 (0) 11 876-5600 F: +27 (0) 11 822-2013 E: info-za@ksb.com W: www.ksb.com

VAG-Valves South Africa Klamflex Pipe Couplings Pleix-Quip Africa

Bearing Man Group (BMG)

CONTROL VALVES

KSB (Pty) Ltd Stewarts & Lloyds (Pty) Ltd

Mine Track & Tools (Pty) Ltd

T: +27 (0) 11 822-1777 F: +27 (0) 11 822-3666 E: enquiries@invalve.co.za W: www.invalve.co.za

KSB (Pty) Ltd

BALL VALVES

C.R.I Pumps S.A. (Pty) Ltd

Invincible Valves (Pty) Ltd

Tectra Automation Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za

VAG-Valves South Africa Klamflex Pipe Couplings T: +27 (0) 11 762-5326 F: +27 (0) 11 762-5674 E: r.loggerenberg@vag-group.com W: www.vag-group.com

T: +27 (0) 11 762-5326 F: +27 (0) 11 762-5674 E: r.loggerenberg@vag-group.com W: www.vag-group.com

T: +27 (0) 11 822-1777 F: +27 (0) 11 822-3666 E: enquiries@invalve.co.za W: www.invalve.co.za

Stewarts & Lloyds (Pty) Ltd T: +27 (0) 11 917-0778 F: +27 (0) 11 917-0769 E: peterk@sltrading.co.za W: www.stewartsandlloyds.co.za

DIAPHRAGM VALVES

Mine Track & Tools (Pty) Ltd T: +27 (0) 11 412 4536/1665 E: info@minetrack.co.za W: www.minetrack.co.za

VAG-Valves South Africa Klamflex Pipe Couplings T: +27 (0) 11 762-5326 F: +27 (0) 11 762-5674 E: r.loggerenberg@vag-group.com W: www.vag-group.com

Pumps and Valves Africa - May/June 2017

VALVES KNIFE GATE VALVES

SLEEVE VALVES

MANUAL

VAG-Valves South Africa Klamflex Pipe Couplings C.R.I Pumps S.A. (Pty) Ltd T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

T: +27 (0) 11 762-5326 F: +27 (0) 11 762-5674 E: r.loggerenberg@vag-group.com W: www.vag-group.com VALVES CASTINGS

Tectra Automation Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za MECHANICAL PACKING

Mine Track & Tools (Pty) Ltd

Ukuthela Foundry Projects

T: +27 (0) 11 412 4536/1665 E: info@minetrack.co.za W: www.minetrack.co.za

T: +27 (0) 12 719-8860 F: +27 (0) 86 239-2597 E: ukuthela@live.co.za ACCESSORIES

Invincible Valves (Pty) Ltd T: +27 (0) 11 822-1777 F: +27 (0) 11 822-3666 E: enquiries@invalve.co.za W: www.invalve.co.za

PIPES

T: +27 (0) 11 842-8300 F: +27 (0) 11 827-8663 E: gareth.langton@klinger.co.za W: www.klinger.co.za ACTUATORS

Pleix-Quip Africa

Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za

T: +27 (0) 11 842-8300 F: +27 (0) 11 827-8663 E: gareth.langton@klinger.co.za W: www.klinger.co.za

KLINGER South Africa

PLUG VALVES

Tectra Automation

KLINGER South Africa

Agrico T: +27 (0) 21 950 4111 F: +27 (0) 21 950 4208 E: alfred.andrag@agrico.co.za W: www.agrico.co.za

T: +27 (0) 11 736-4994 F: +27 (0) 11 736-6130 E: tiaans@pleixquip.co.za W: www.pleixquip.co.za

Tectra Automation C.R.I Pumps S.A. (Pty) Ltd

Rotork Africa Tel: +27 (0) 11 453-9741 (Jhb) Tel: +27 (0) 21 556-4677 (CT) Email: juan.oglesby@rotork.com Web: www.rotork.com

PNEUMATIC - DOUBLE ACTING

T: +27 (0) 11 805-8631 F: +27 (0) 11 805-8630 E: cri@cripumps.co.za W: www.cripumps.co.za

Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za PNEUMATIC - SPRING RETURN

PNEUMATIC - DOUBLE ACTING

Invincible Valves (Pty) Ltd T: +27 (0) 11 822-1777 F: +27 (0) 11 822-3666 E: enquiries@invalve.co.za W: www.invalve.co.za SAFETY & RELIEF VALVES

Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za ENGINEERED PLASTICS

Valcon Valve & Controls

T: +27 (0) 11 453-7537 F: +27 (0) 11 453-6056 E: nick@valcon.co.za Web: www.valcon.co.za 46

Tectra Automation

KLINGER South Africa T: +27 (0) 11 842-8300 F: +27 (0) 11 827-8663 E: gareth.langton@klinger.co.za W: www.klinger.co.za

Pumps and Valves Africa - May/June 2017

Invincible Valves (Pty) Ltd T: +27 (0) 11 822-1777 F: +27 (0) 11 822-3666 E: enquiries@invalve.co.za W: www.invalve.co.za

Tel: +27 (0) 11 971-9400 Fax: +27 (0) 11 971-9440 Email: malan.bosman@tectra.co.za Web: www.hytecgroup.co.za

Pumps and Valves Africa - May/June 2017