2010
CATALOGUE With Exploded Diagrams
Revision LL1 09/04//2010
Take the worry out of hitching, use a Bradley Autojaw and be sure it’s connected
BRADLEY DOUBLELOCK LTD Victoria Works, Bingley,West Yorkshire, BD16 2NH Tel: 00 44 (0)1274 560414, Sales: 00 44 (0)1274 516760, Fax: 00 44 (0)1274 510294 Email: sales@bradleydoublelock.co.uk ------Unit 6 Monksland Trading Centre, Galway Road. Athlone, County Roscommon, Eire Tel + Fax 00 353 (0)9064 94628, Mobile 0842 533928
CONTENTS PAGE PAGE
5
1
Hints & Tips
6
2
Managing Directors Foreward
7
3
Bradley Profile
8
4
Hydratow Delta Coupling
9
5
Hydratow EH Coupling
13
6
Hydratow Square Coupling
17
7
Hydratow Adjustable Height Coupling
23
8
Non-Braked Coupling
27
9
Non-Braked Eyes
29
10
Spring Damped Over-Run Coupling
31
11
Rotalok Jockey Wheel
35
12
Heavy Duty Jockey Wheel
39
13
Prop Stands
43
14
AutoJaw™
49
15
Towing Jaws
51
17
AutoHead™
55
18
Voyager Axles
59
19
Voyager Plus T-Chassis
63
20
Brakes Explained
67
21
Spare Parts, Security Devices and Lights
69
22
D-Value Graphs
71
RELIABILITY COUPLED WITH INNOVATION
All Bradley Hydratows are now supplied with an
AutoHead™
Also available in 30mm,40mm,50mm British standard eyes and DIN and Nato versions.
Contact Sales for further Information on 01274 516760
The Bradley Flipper The Flipper Tow-Ball Cover Made from heavy gauge steel plate, heavily chrome plated to give an attractive appearance to what would otherwise be an eyesore on your car. Springs easily into position over the Tow-ball, after towing, to give protection to hands and clothing when using the car boot.
The Flipper is easy to fit using the instruction leaflet supplied. Supplied in Bright decorative chrome
Care must be taken when purchasing a Stabiliser to ensure lack of interference with the flipper action
Contact Sales for further Information on 01274 516760
Approvals & Compatibility Calculations. All braked trailers used within the European Community are subject to stringent approval regulations, these regulations cover everything from the material used in the manufacture of them to the way the work and how they perform whilst in operation. Basic descriptions of the regulations are as follows: 71/320 – Covers the mandatory use of hydraulically damped couplings and compatible braking systems, originally covered standard or none auto reversing brakes. Came into force on the 1st of October 1982. 85/647 – Updated 71/320 and made the use of Auto-reversing brakes mandatory, came into force on the 1st of April 1989. 98/12 -- Superseded both of the above. 94/20 – Covers the structural ability of the products to withstand the forces applied during use.
When requesting a trailer compatibility calculation to be carried out, please ensure the following information has been given.
1.
MAXIMUM LADEN WEIGHT OF THE TRAILER Includes the trailer weight and it’s load.
2.
COUPLING MAKE AND TYPE Usually marked on the top or side of the main coupling body.
3.
BRAKE SIZE AND TYPE Normally stamped into the rear of the brake assembly.
4.
TYRE SIZE, TYPE AND ROLLING RADIUS OF TYRE The size is moulded on but you may have to contact the Tyre or Trailer manufacturer for precise measurement
5.
NUMBER OF AXLES Usually single or twin axle or sometimes triple, it also helps if you can tell us how they are configured ie: Single – 1 Axle, Twin / Triple close coupled – 2 or 3 axles which are mounted within 1 metre of each other or Twin/ Triple turntable steered 2 or 3 axles where the front axle is mounted on a turntable arrangement and the 1 / 2 rear axles are at the back of the trailer ( on Triple axle turntables the rear two are usually close coupled)
6.
TRAILER MANUFACTURERS NAME Usually marked on the top or side of the main coupling body.
7.
TRAILER MODEL TYPE Usually marked on the top or side of the main coupling body.
8.
BRAKE OPERATING SYSTEM “CABLE” or RODS? Is it 1 rod going back from the coupling which connects to two, four or six sheathed cables which lead to the brakes, note this system may incorporate further shorter rods within the system. Is it rods all the way through from coupling to axles? Is it wire cable all the way through? Is it wire cable back to a connecting plate or balance bar and the sheathed cables from there to the brakes? If your coupling is an Adjustable Height type it will contain other cables within the system, contact sales for advice.
RELIABILITY COUPLED WITH INNOVATION
HINTS & TIPS 1. 2.
3. 4. 5.
6. 7.
8. 9.
10. 11.
12.
13.
Don‟t use a Din eyeshaft with a non Din Towing jaw Fittings (e.g. tailgates, hatches etc.) – these and any load on the trailer must be properly secured Tow on the pin, Brake on the jaw If it’s not approved, it‟s not covered! Ensure your jockey wheel is tightened and lodged so as to allow safe operation of brakes under all circumstances When turning, allow more room when towing Reversing – Use the opposite lock to direction required, DO NOT allow trailer to jack-knife Wing Mirrors – Use extended ones if towing a wide trailer Snaking – If your trailer starts to snake DO NOT brake. Slow down gradually Coupling locks – always use one approved by the manufacturer Pitching – Check the nose weight of the trailer, excessive nose weight is dangerous Spare wheel for trailer – check its condition before setting off, always carry a spare Trailer parking – fully apply brakelever and chock the wheels
14.
15.
16.
17. 18.
19.
20.
21. 22.
23.
Maintaining your trailer – although an MOT is not yet mandatory, it is important to service your trailer regularly. It is a legal requirement to ensure your trailer is roadworthy Drop plate – should only be used to lower a towball, never to raise one. Height of ball should be between 350 and 420mm Wheel nut torque setting – consult trailer manufacturer for correct setting Suspension aids – Use only approved ones Brakes – Any brakes fitted must work, they need regular adjustment to maintain efficiency Trailer Gross Weight – Make sure your vehicle is capable of towing the trailer safely, consult your vehicle handbook or manufacturer if unsure, DO NOT GUESS Tyres – These are subject to the same laws as the tyres on a car. Check pressures regularly Lights – These are subject to the same laws as your car and must work Number Plate – It must be to the legal standard and must by law match the towing vehicle Breakaway cables – ALWAYS use the manufacturer‟s spare part as it has
Remember: Bradley jaws, pins and hooks are not compatible with German type “DIN” eyes unless otherwise specified Bradley provide both the eyes and jaws/hooks to ensure compatibility Bradley reserves the right to modify specifications without prior notice. RELIABILITY COUPLED WITH INNOVATION
6
M ANA GING
D IREC TORS
FOREW ORD
“This is a comprehensive document that has been completed and published in direct response to market requests. We trust that you find the content „User Friendly‟ and informative and is part of our continuing commitment to you, our loyal customers. Rest assured, that even in times of increased competition and a general reduction in standards, Bradleys‟ focus to quality will remain where it has been since its establishment making it the benchmark against which all others are judged. We thank you for your continued support and give you our assurance to upholding the Bradley brand supported by a first class service.” Bob O’Hanrahan
7
RELIABILITY COUPLED WITH INNOVATION
BRADLEY PROFILE
B
radley Doublelock Ltd is widely recognised by many as the leading U.K. designer and manufacturer of a specific range of trailer components for use in the light trailer & towing industry.
of integration with the Bradley team and culture and which is considered to add significant appeal to its often safety critical products.
Originally established by H & K Bradley in 1948, Cleckheaton West Yorkshire, Bradley quickly grew to become a generic name synonymous for quality within the trailer manufacturing fraternity and by end users alike. It is well recognised as an innovative designer and producer of reliable robust products, which have determined the benchmark for the poorly regulated U.K. market.
Bradley Doublelock is an accredited ISO 9001 Company (LRQ0928546) that ensures a consistency of product quality and standardisation of original equipment and spares performance. All products meet the latest EC regulations at minimum with many designs specifically engineered to meet the endemic rigours of the U.K and Irish markets or universally where the true professional and safety conscientious user requires guaranteed integrity at the towing interface.
The Bradley head office and works are based in Bingley, West Yorkshire, which is approximately six miles north of Bradford, well served by an extensive motorway network affording easy access to all U.K. Trailer Manufacturers and their 85 distributors in all parts of the country. It is also well placed to service export markets through the ports of Liverpool and Hull. Bradley Doublelock Eire located in Athlone County Roscommon is the Irish distribution centre for all Bradley products in Ireland, established to directly service the needs of a growing number of Trailer Manufacturers both in the North and South of Ireland and in support of a country wide distribution base. Bradley retains a professional engineering/design team at its manufacturing unit in Bingley that ensures harmonisation of all the processes involved in maintaining and promoting a level of quality unsurpassed in the towing industry. It is also readily available to support their customer base in all technical matters including approvals. This is supported by a dedicated supply base that is geographically located to ensure effective communication and traceability with the Bradley team whether it be in the development of new products or everyday production. Many of the suppliers are long standing and the process or service offered is the result of many years
Bradley prides itself on the level of service afforded to its client base and the towing industry, many of their products and spares have an off the shelf availability supported by a dedicated, experienced and well trained technical sales team capable of advising on all aspects of their products and application. The team is also up to date with many aspects of the changing law and legislation directly affecting the towing market and individual users Bradley Doublelock Ltd continues to strive for the maintenance of quality and standards that appeal to serious industrial and “safety first” users, who recognise the critical nature of many of their products and the significant added value and surety that is integral in the Bradley name. In the words of John Ruskin: “It is unwise to pay too much, but it is worse to pay too little. When you pay too much, you lose a little money… that is all. When you pay too little, you sometimes lose everything, because the thing you bought was incapable of doing things it was bought to do. The common law of business balance prohibits paying a little and getting a lot… it cannot be done. If you deal with the lowest bidder, it is well to add something for the risk you run. And if you do that, you will have enough to pay for something better.”
RELIABILITY COUPLED WITH INNOVATION
8
Hydratow Delta Couplings H35MB
Standards: •2 Year Warranty •High Corrosion Resistance •Robust Cast Iron •94/20/EC Approved •71/320/EC Approved •Locking Facility •Lifetime tested to 2 Million cycles
Features: •Built to meet UK operational needs •Integral Jockey Hole •Eyes/Head option •Brakelever options •AutoHead™ option •Posilite™ easy action brakelever •Optional low profile on head
Only Bradley can come up with the most dependable product the only option for the rigours of today‟s customers‟ requirements. 9
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION Approved to: EC94/20; 71/320 Standards
80
FORCE IN KG
60
40
Standard Posilite™
20
0 5
10
15
20
25
30
35
40
45
48
50
TRAVEL IN MM
Brakelever Effort Comparison
30% easier in its operation
Diagram appropriate for H09, H17, H26. Any requirement for H35 please contact sales
Coupling HU3L HU3H HU3HE HU12
Coupling HU3L HU3H HU3HE HU12
Capacity Nose Nett Kg Load Weight Kg 450 - 900 850 - 1700 1650 - 2750 2250 - 3500
50mm Head H09MB H17MB H26MB H35MB
100 100 100 120
30mm Eye H093B H173B H263B H353B
19.6 19.6 19.6 26.1
40mm Eye H094B H174B H264B H354B
71/320
94/20
CD84/003 Ext 3 e11*94/20*0101*00 CD84/004 Ext 3 e11*94/20*0102*00 CD87/001 Ext 4 e11*94/20*0104*00 CD87/002 e11*94/20*0106*00
50mm Eye H095B H175B H265B H355B
76 NATO 40mm Eye DIN Eye H09NB H09DB H17NB H17DB H26NB H26DB H35NB H35DB
RELIABILITY COUPLED WITH INNOVATION
10
Delta Coupling EXPLODED DIAGRAM
11
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained Typical Part No. = H26MB - Hydratow, 2600 weight, with 50mm Head, Bent brake lever Prefix H
=
Hydratow
Capacity: 09 17 26 35
= = = =
900kg 1700kg 2600kg 3500kg
Coupling Attachment: M = 50mm head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = Nato Eye D = 40mm DIN Eye
Brake Lever Type: B = Bent (usually on top of A Frame) S = Straight (usually inside A Frame channels)
ITEM DESCRIPTION H09 H17 H26 1 AutoHead KIT266 KIT266 KIT266 1a AutoHead with lock LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 1b 30 Eye Kit1031 Kit1031 Kit1031 1c 40 Eye Kit1041 Kit1041 Kit1041 1d 50 Eye Kit1051 Kit1051 Kit1051 1e 40 Din Kit1042 Kit1042 Kit1043 1g 76 Nato Kit106 Kit106 Kit1061 2 Trigger & Spring Kit101 Kit101 Kit101 3 Barrel lock LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 4 Bellows» Kit107 Kit107 Kit107 5 Drawtube Kit3000 Kit3000 Kit3300 5a Drawtube Fixed Kit3003^ Kit3003^ Kit3302^ 6 Shock Absorbers»» Kit3001 Kit3001 Kit3001 7 Damper Kit3020 Kit3220 Kit260 8 Rear Damper Bracket Mount & Bolt Kit3021 Kit3021 Kit3021 9 Pad & Handle Kit3354^^ Kit3354^^ Kit3354^^ 10 Brakelever B Type (incl. cable) Kit3338** Kit3338** Kit3338** 10a Brakelever S Type (incl. Cable) Kit3339*** Kit3339*** Kit3339*** 11 Breakaway Cable Kit130 Kit130 Kit130 12 Brakelink 3230 3230 3230 13 Spring Assembly Kit3260 Kit3260 Kit3259 14 Brakelever Mounting Plate Kit3262**** Kit3262**** Kit3262**** * Kit108 with internal mounting eyeshafts ^ Post 01/99 ^^Pre 04/00 = Kit3350 **Pre 12/1995 = Kit3335 *** Pre 12/1995 = Kit 3337 **** Pre 12/1995 = Kit3261
H35 KIT2030 LOCKIT MK4 Kit2050 Kit2051 Kit2053 Kit2052 Kit2055 Kit1014 LOCKIT1-2 Kit2039* Kit2000 Kit2002^ Kit2001 Kit255 Kit2021 Kit3349 Kit3338** Kit3339*** Kit130 3231 Kit3259 Kit3262****
See Page 55 for AutoHead Spares Alphabetical suffix on ITEM column = options
» included in 1 -1g »» included in 5 & 5a
RELIABILITY COUPLED WITH INNOVATION
12
Hydratow E H Coupling EH09 to EH27 and EH35
Standards: •2 year Warranty •High Corrosion system •Robust Cast Iron •71/320/EC Approved •94/20/EC Approved •High Security Lock •Lifetime tested to 2 Million cycles
Features: •Multiple fixing centres and “On, In, Under” mounting options •Plug storage hole •Over centre Posilite™ handbrake for easier operation •Removable lock option •Full range of head & eye combinations •Provision for 48mm Jockey •Built to meet European needs •Greater Range of Capacity
The six models comprise the most comprehensive choice of couplings available on the market with weight ranges designed to suit most requirements
13
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
Coupling EH09 EH14 EH17 EH20 EH27 EH35
Capacity Kg 450-900 700-1400 850-1700 1075-2000 1650-2750 2250-3500
Nose Load 100 100 100 100 100 120
Nett Weight Kg 21 21 21 21 21 28
71/320 CD97/001 CD97/002 CD97/003 CD97/004 CD97/005 CD97/006
Coupling
50mm Head
30mm Eye
40mm Eye
50mm Eye
76 NATO Eye
40mm DIN Eye
EH09
EH09MF
EH093F
EH094F
EH095F
EH09NF
EH09DF
EH14
EH14MF
EH143F
EH144F
EH145F
EH14NF
EH14DF
EH17
EH17MF
EH173F
EH174F
EH175F
EH17NF
EH17DF
EH20
EH20MF
EH203F
EH204F
EH205F
EH20NF
EH20DF
EH27
EH27MF
EH273F
EH274F
EH275F
EH27NF
EH27DF
EH35
EH35MF
EH353F
EH354F
EH355F
EH35NF
EH35DF
RELIABILITY COUPLED WITH INNOVATION
94/20 e11*94/20*0368*00 e11*94/20*0369*00 e11*94/20*0370*00 e11*94/20*0371*00 e11*94/20*0372*00 e11*94/20*0373*00
14
EH Coupling
11
1
3
2
5
6
5
7
9
12
10
14
8
13
EXPLODED DIAGRAM
15
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained Typical Part No. EH20MF = European Hydratow, 2000kg capacity, with head, Flat brakelever E H
= =
European Hydratow
Capacity 09 = 14 = 17 = 20 = 27 = 35 =
450 - 900kg 700 - 1400kg 850 - 1700kg 1075 - 2000kg 1650 - 2750kg 2250 - 3500kg
Coupling Attachment M = 50mm Head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = 76 Nato Eye D = 40 Din Eye AUTO = AutoHead F = Flat brakelever
ITEM DESCRIPTION EH09 EH14 EH17 EH20 EH27 1 AutoHead KIT266 KIT266 KIT266 KIT266 KIT266 1a AutoHead with lock LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 1b 30 Eye Kit1031 Kit1031 Kit1031 Kit1031 Kit1031 1c 40 Eye Kit1041 Kit1041 Kit1041 Kit1041 Kit1041 1d 50 Eye Kit1051 Kit1051 Kit1051 Kit1051 Kit1051 1e 40 Din Kit1042 Kit1042 Kit1042 Kit1042 KIT1043 1f 40 Din & Item 5a Kit1047 Kit1047 Kit1047 Kit1047 KIT1046 1g 76 Nato Kit106 Kit106 Kit106 Kit106 KIT1061 1h 76 Nato & Item 5a Kit1062 Kit1062 Kit1062 Kit1062 KIT1063 2 Trigger & Spring** Kit101 Kit101 Kit101 Kit101 Kit101 3 Barrel lock LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 4 Bellows Kit107 Kit107 Kit107 Kit107 Kit107 5 Drawtube Kit3401 Kit3401 Kit3401 Kit3401 Kit 3402 5a Drawtube Fixed Kit3401 Kit3401 Kit3401 Kit3401 Kit3412 6 Shock Absorbers Kit3001 Kit3001 Kit3001 Kit3001 Kit3001 7 Damper Kit3020 Kit243 Kit3220 Kit3407 Kit260 8 Rear Damper Bolt Kit3405 Kit3405 Kit3405 Kit3405 Kit3405 9 Pad & Handle Kit3354 Kit3354 Kit3354 Kit3354 Kit3354 10 Brakelever B Type Kit3338* Kit3338* Kit3338* Kit3338* Kit3338* 10a Brakelever S Type Kit3339** Kit3339** Kit3339** Kit3339** Kit3339** 11 Cable Kit129 Kit129 Kit129 Kit129 Kit129 12 Brakelink Kit3230 Kit3230 Kit3230 Kit3230 Kit3230 13 Spring Assembly Kit3260 Kit3260 Kit3260 Kit3260 Kit3259 14 Brakelever Mounting Plate Kit3262 Kit3262 Kit3262 Kit3262 Kit3262
** See page 61 for AutoHead Kit
EH35 KIT2030 LOCKIT MK4 Kit2050 Kit2051 Kit2053 Kit2052 Kit2057 Kit2055 Kit2056 Kit1014 LOCKIT1-2 Kit2039 Kit3403 Kit3413 Kit2001 Kit255 Kit3406 Kit3354 Kit3338* Kit3339** Kit129 Kit3231 Kit3259 Kit3262
Alphabetical suffix on ITEM column = options
RELIABILITY COUPLED WITH INNOVATION
16
Hydratow Square Tube Couplings S26M8 Suitable for square or rectangular drawbar trailers e.g. boat trailers, T-Chassis etc.
Standards: •2 year Warranty •High Corrosion Resistance •Robust Cast Iron Bearings •71/320/EC Approved •94/20/EC Approved •High Security Lock •Lifetime tested to 2 Million cycles
Features: •Built to meet UK operational needs •Eyes/Head option •Posilite™ Easy action brakelever •Optional low profile AutoHead™ •Cast Bearings for durability •Size of Tube Variable
What more do you need for your T Bar frame? It has the strength, it has the looks, it has the Brand. 17
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION Approved to: EC94/20; 71/320 Standards
50m m 30m m 40m m 50m m Coupling Head Eye Eye Eye S09/60 S09M6 S0936 S0946 S0956 S09/70 S09M7 S0937 S0947 S0957 S14/60 S14M6 S1436 S1446 S1456 S14/70 S14M7 S1437 S1447 S1457 S18/60 S18M6 S1836 S1846 S1856 S18/70 S18M7 S1837 S1847 S1857
Coupling
Capacity Kg
Nose Load
Nett W eight
EC94/20
S09/60 S09/70 S14/60 S14/70 S18/60 S18/70
450 - 900 450 - 900 700 - 1400 700 - 1400 900 - 1800 900 - 1800
100 100 100 100 100 100
10 10 10 18 17 10
00-0107 00-0107 00-0107 00-0107 00-0107 00-0107
76 N ato Eye N/A S09N7 N/A S14N7 N/A S18N7
71/320 CD90/004 Ext CD90/004 Ext CD90/001 Ext CD90/001 Ext CD93/013 Ext CD90/013 Ext
RELIABILITY COUPLED WITH INNOVATION
1 1 2 2 1 1
18
Coupling S14/80 S14/90 S20/80 S20/90 S26/80 S26/90
19
50m m 30m m 40m m 50m m Head Eye Eye Eye S14M8 S1438 S1448 S1458 S14M9 S1439 S1449 S1459 S20M8 S2038 S2048 S2058 S20M9 S2039 S2049 S2059 S26M8 S2638 S2648 S2658 S26M9 S2639 S2649 S2659
76 N ato Eye S14N8 S14N9 S20N8 S20N9 S26N8 S26N9
Coupling
Capacity Kg
Nose Load
Nett W eight
EC94/20
S14/80 S14/90 S20/80 S20/90 S26/80 S26/90
700 - 1400 700 - 1400 1130 - 2000 1130 - 2000 1650 - 2600 1650 - 2600
100 100 100 100 100 100
18 18 15 20 20 20
00-0108 00-0108 00-0108 00-0108 00-0108 00-0108
71/320 CD94/002 Ext CD94/002 Ext CD93/001 Ext CD93/001 Ext CD90/006 Ext CD90/006 Ext
RELIABILITY COUPLED WITH INNOVATION
1 1 1 1 1 1
B48C
Coupling S18/90 S18/100 S32/90 S32/100
50m m Head S18M9 S18M10 S32M9 S32M10
30m m Eye S1839 S18310 S3239 S32310
40m m Eye S1849 S18410 S3249 S32410
Coupling
Capacity Kg
Nose Load
Nett W eight
EC94/20
S18/90 S18/100 S32/90 S32/100
900 - 1800 900 - 1800 1600 - 3200 1600 - 3200
100 100 120 120
20 20 10 21.5
00-0107 00-0107 00-0109 00-0109
RELIABILITY COUPLED WITH INNOVATION
50m m Eye S1859 S18510 S3259 S32510
71/320 CD90/013 Ext CD90/013 Ext CD90/007 Ext CD90/007 Ext
1 1 1 1
20
Square Tube Coupling
10
1
3
2
5
6
12
7
14
8
11
13
EXPLODED DIAGRAM
21 RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained Typical Part No. S18M9 = Square Tube, 1800kg capacity, 50mm Head, 90mm square Tube Prefix S
=
Square Tube
Capacity: 09 14 18 20 32
= = = = =
900kg 1400kg 1800kg 2000kg 3200kg
ITEM 1 1a 1b 1c 1d 1e 1g 2 3 4 5 5a 6 7 8 9 10 10a 11 12 13 14
DESCRIPTION Head AutoHead 30mm Eye 40mm Eye 50mm Eye 40Din Eye 76 Nato Trigger & Spring Barrel Lock Bellows Drawtube Drawtube Fixed Shock Absorbers Damper Rear Damper Bolt Pad & Handle Brakelever B Type Brakelever S Type Cable Brakelink Spring Assembly Brakelever Mouting Plate
S09/ 60/70 Lockit5050 Lockit5050AUT Kit1031* Kit1041* Kit1051* Kit1042* Kit106* Kit101 Lockit1-2 Kit107 Kit3000** Kit3000** Kit3001 Kit3020 Kit3024^ N/A N/A Kit3339*** Kit130 Kit3233 Kit3260 N/A
Coupling Attachment: M = 50mm head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = Nato Eye D = 40mm DIN Eye L = Less head or Eye
S14/ 60/70 Lockit5050 Lockit5050AUT Kit1031* Kit1041* Kit1051* Kit1042* Kit106* Kit101 Lockit1-2 Kit107 Kit3000** Kit3000** Kit3001 Kit243 Kit3024^ N/A N/A Kit3339*** Kit130 Kit3233 Kit3260 N/A
Brake Lever Type: E = Energy Store (HU3S80 only) 6 7 8 9 10
= = = = =
60mm sq. tube 70mm sq. tube 80mm sq. tube 90mm sq. tube 100mm sq. tube
S14/ 80/90 S18/ 60/70 S18/ 90/100 S20/ 80/90 Lockit5050 Lockit5050 LockitMK4 Lockit5050 Lockit5050AUT Lockit5050AUT LockitMk4AUT Lockit5050AUT Kit1031 Kit1031* Kit2050 Kit1031 Kit1041 Kit1041* Kit2051 Kit1041 Kit1051 Kit1051* Kit2053 Kit1051 Kit1042 Kit1042* Kit2052 Kit1043 Kit106 Kit106* Kit2055 Kit1061 Kit101 Kit101 Kit1014 Kit101 Lockit1-2 Lockit1-2 Lockit1-2 Lockit1-2 Kit107 Kit107 Kit2039 Kit107 Kit3000 Kit3000** Kit2000 Kit3300 Kit3000** Kit2002 10152 Kit3001 Kit3001 Kit2001 Kit3001 Kit243 Kit3220 Kit3220 Kit3407 Kit3024^ Kit3024^ Kit3025 Kit3024^ N/A N/A N/A N/A N/A N/A N/A N/A Kit3339*** Kit3339*** Kit3339*** Kit3339*** Kit130 Kit130 Kit130 Kit130 Kit3233 Kit3233 Kit3230 Kit3233 Kit3260 Kit3260 Kit3259 Kit3259 N/A N/A N/A N/A
* Pre - please contact Sales on 01274 516760 ** Pre-1998 - Plastic bushes, please contact Sales *** Pre 1995 - Kit 3337
S26/ 80/90 S32/ 90/100 Lockit5050 LockitMK4 Lockit5050AUT LockitMk4AUT Kit1031 Kit2050 Kit1041 Kit2051 Kit1051 Kit2053 Kit1043 Kit2052 Kit1061 Kit2055 Kit101 Kit1014 Lockit1-2 Lockit1-2 Kit107 Kit2039 Kit3300 Kit2000 Kit3302 Kit2002 Kit3001 Kit2001 Kit260 Kit259 Kit3024^ Kit3025 N/A N/A N/A N/A Kit3339*** Kit3339*** Kit130 Kit130 Kit3233 Kit3230 Kit3259 Kit3259 N/A N/A
^ Kit 3024 to be used with cast bearing version Alphabetical suffix on ITEM column = options
RELIABILITY COUPLED WITH INNOVATION
22
Hydratow Adjustable Height Coupling A26MA1C
Standards: •2 Year Warranty •High Corrosion Resistance on plated parts •Robust Cast Iron •71/320/EC Approved •94/20/EC Approved •High Security Lock
Features: •AutoHead Option •Forged Knuckle with Teeth ensuring locking at desired angle •Forged integral stops preventing unit being adjusted beyond its design limits •Available with 50mm Head or any size of Eye in the Bradley Range •Extra long locking handles
There is also a non braked version available for use outside EC compliant countries & Regions 23
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
Coupling Capacity Kg Nose Load A17 A26 A35
1700 2600 3500
100 100 120
Nett Weight
EC94/20
71/320
60 60 60
e1*94/20*0954 e1*94/20*0957 e1*94/20*0956
CD89/003 CD89/001 CD90/003
RELIABILITY COUPLED WITH INNOVATION
24
15
Adjustable Height Coupling
Please Note Damper may be other way round on some Adjustable height couplings
RELIABILITY COUPLED WITH INNOVATION
25
EXPLODED DIAGRAM
Part Numbers & Exploded Diagram Explained Typical Part No. A26MA1C = Adjustable Height, 2600kg capacity, with head, Bottom knuckle, complete with link arm & Bolt Assembly Detail
Prefix A =
Adjustable
Capacity (Gross Weight) 17 = 1700kg 26 = 2600kg 35 = 3500kg
Coupling Attachment M = With Head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = 76 Nato Eye D = 40 Din Eye
T01016 A1 A9 A2
Inner Dia. 48 65 63 70
Bellows to fit ‌ Cast Head Eye 40 Din/76 Nato Eye
Outer Dia. 75 90 92 108
No. of Teeth 37 37 36 37
Handnut & Bolt 20 27 27 33
Spares only
Spares only
A17
A26
A35
Kit2039
Kit2039
Kit2039
Kit108
Kit108
Kit108
1
Head
LOCKITM K4
LOCKITM K4
LOCKITM K4
1a
A ut o Head
LOCKITM K4 A UT
LOCKITM K4 A UT
LOCKITM K4 A UT
1b
3 0 Eye
Kit 2 0 5 0
Kit 2 0 5 0
Kit 2 0 5 0
1c
4 0 Eye
Kit 2 0 5 1
Kit 2 0 5 1
Kit 2 0 5 1
1d
5 0 Eye
Kit 2 0 5 3
Kit 2 0 5 3
Kit 2 0 5 3
1e
4 0 Din
Kit 2 0 5 2
Kit 2 0 5 2
Kit 2 0 5 2
1g
7 6 Nat o
Kit 2 0 5 5
Kit 2 0 5 5
Kit 2 0 5 5
2
Trig g er & Sp ring
Kit 1 0 1 4
Kit 1 0 1 4
Kit 1 0 1 4
3
B arrel lo ck
LOCKIT1 -2
LOCKIT1 -2
LOCKIT1 -2
4
B ello ws
Kit 2 0 3 9
Kit 2 0 3 9
Kit 2 0 3 9
5
Drawt ub e
Kit 2 0 0 0
Kit 2 0 0 0
Kit 2 0 0 0
5a
Drawt ub e Fixed
Kit 2 0 0 3
Kit 2 0 0 3
Kit 2 0 0 3
6
Sho ck A b so rb ers
Kit 2 0 0 1
Kit 2 0 0 1
Kit 2 0 0 1
7
Damp er
Kit 3 2 2 0
Kit 2 5 9
Kit 2 5 5
8
Rear Damp er B o lt
Kit 3 0 2 1
Kit 3 0 2 1
Kit 3 0 2 1
9
Pad & Hand le
N/ A
N/ A
N/ A
10
B rakelever B Typ e
N/ A
N/ A
N/ A
10a
B rakelever S Typ e
Kit 3 3 3 9 ^
Kit 3 3 3 9 ^
Kit 3 3 3 9 ^
11
Cab le
Kit 1 3 0
Kit 1 3 0
Kit 1 3 0
12
B rakelink
Kit 3 2 3 0
Kit 3 2 3 0
Kit 3 2 3 1
13
Sp ring A ssemb ly
Kit 3 2 6 0
Kit 3 2 5 9
Kit 3 2 5 9
14
B / lever M o unt ing Plat e
N/ A
N/ A
N/ A
ITEM 15 16 17 18
DESCRIPTION A17/A1 A26/A1 A26/A9 A35/A2 Handnut & Bolt Assembly Top Knuckle 4893 4893 4894 4893 Handnut & Bolt Assembly Bottom Knuckle 4893 4893 4894 4892 Link Arm* 4544 4544 C00150000301** 4334 Bottom Knuckle 4331 4331 C00340290205 C00340290211 Alphabetical suffix on ITEM column = options
1700kg/260 Bowden Cables 0kg 700mm Kit2391 1000mm Kit2390 1300mm Kit2392
3500kg Kit2381 Kit2380 Kit2382
* 500mm Option **400mm Option For Both, Contact Sales on 01274 551232 ^ Kit3337 Pre 12/95
RELIABILITY COUPLED WITH INNOVATION
26
Non Braked Coupling
D201CA
NEW extended handle – easier to operate in confined spaces Rugged cast malleable Iron construction for reliability on industrial/agricultural trailers. Also ideal for long life on leisure applications. Based on a Bradley design that has sold almost 1 million units FEATURES & STANDARDS •Class leading security option – designed to take Bradley‟s standard high strength plug lock (LOCKIT1-2) •Bradley 50mm ball Long Reach Double-locking device •Combined flat and round tube mounting •Built in wear indicator •Capacity up to 2,600 kg in non EU states; 750 kg duty under Directive EC 94/20 •Durability guaranteed – spare parts readily available (See table overleaf) •Plated high Corrosion Resistance - Sylvatect™ •Robust Cast Iron •Lifetime tested to 2 Million cycles •94/20/EC Approved Rugged cast malleable Iron construction for reliability on industrial/agricultural trailers. Also for long life on leisure applications (pressed steel couplings can become easily damaged or worn in certain arduous applications).
27
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
1
2
PART NUMBERS EXPLAINED
ITEM 1 2
DESCRIPTION KIT Trigger & Spring Kit101 Barrell Lock Lockit1-2
D201CA D201
CA
= Cast unbraked coupling = Plated
Approval No. e11*94/20 000100
RELIABILITY COUPLED WITH INNOVATION
28
Non Braked Eyes
29
RELIABILITY COUPLED WITH INNOVATION
HEAVY DUTY UNBRAKED TOWING EYES Swivelling Eye Units – units fitted with drop forged swivelling eye, hardened and tempered, mounted in a weldable housing. E200-SW40E Fitted with 40mm Eye Capacity: 10 tonnes (under certain conditions – consult BRADLEY) E200-SW50E Fitted with 50mm Eye E200-76N Fitted with 76mm NATO Eye Capacity: 10 tonnes (under certain conditions – consult BRADLEY) E400-SW76N Fitted with 76mm NATO Eye. In square housing block with rubber/steel shock absorbers. Capacity: When used on trailers having front wheel steering and hinged drawbar:- GW = 30 tonnes When used on a close-coupled trailer:- GW = 20 tonnes: NW = ½ tonne (Max) Fixed Eye Forgings Consult Bradley for capacities of following units, which are dependent upon each particular application. E300-ST52-F 76mm NATO Eye Forging with square end in readily weldable material. Capacity: up to 26 tonnes (under certain conditions – consult BRADLEY) DIN-40E-FBU 40mm DIN Bushed Eye Forging with square end in readily weldable material. Capacity: up to 20 tonnes (under certain conditions – consult BRADLEY) E400-EN16-F 76mm NATO Eye Forging on 2 ½” dia. Shaft. Material EN16 for fixing onto front trailer mounting point.
RELIABILITY COUPLED WITH INNOVATION
30
Spring Damped Overrun Couplings
Standards: •2 Year Warranty •Primed •Rugged Cast Iron •Lifetime tested to 2 Million cycles
Features: •All units available up to 3 Tonnes with 50mm head •Wide range of types and capacities available from 1Tonne up to 5 Tonnes •Wide range of eye sizes available •Manual override fitted as standard to all units to isolate brakes when reversing •Conversion plate option from CU to D/E box range
Extremely competitive priced units for sale outside of the EEC or for fitment to trailers built within the EEC for export to Non-EU Countries.
31
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
Model D30/40 & E30/45 D60/E60 E80/E100
C 1/2" 1/2" 5/8"
Maximum Capacity Maximum Nose of Unit (Kg) Weight (Kg) 1,000 75 1,500 75 2,250 100 3,000 100 1,500 75 1,500 75 1,500 75 1,500 75 2,250 100 2,250 100 2,250 100 2,250 100 3,000 100 3,000 100 3,000 100 4,000 250 4,000 250 4,000 250 5,000 250 5,000 250 D E F G H 140 54 200 245 89 137 73 205 250 108 156 83 230 275 120
Type of Head Fitted 50mm Head 50mm Ball 50mm Ball 50mm Ball 30mm Eye 40mm Eye 50mm Eye 76mm Nato Eye 30mm Eye 40mm Eye 50mm Eye 76mm Nato Eye 40mm Eye 50mm Eye 76mm Nato Eye 40mm Eye 50mm Eye 76mm Nato Eye 50mm Eye 76mm Nato Eye Head/Eye 50mm Ball 40mm Eye 76mm NATO
D' & 'E' Range D30ML2 D30M2 D40M2 D60M2 E3032 E3042 E3052 E30N2 E4532 E4542 E4552 E45N2 E6042 E6052 E60N2 E8042 E8052 E80N2 E10052 E100N2
D30/40 & E30/45 A B 175 50 116 50 149 79
RELIABILITY COUPLED WITH INNOVATION
D60/E60 A B 190 50 122 50 155 79
E80/E100 A B 140 50 160 79
32
Spring Damped Overrun Couplings
2a
1
2
EXPLODED DIAGRAM
RELIABILITY COUPLED WITH INNOVATION
33
Part Numbers & Exploded Diagram Explained Typical Part No. D40M = Rectangular box type c/w head, 40cwt, 50mm Head
Prefix box type
D E
box type
Capacity: 20 30 40 45 60 80 100
rectangular c/w head rectangular c/w eye
= = = = = = =
Coupling Attachment: M = 3 = 4 = 5 = N =
20cwt (D only) 30cwt 40cwt (D only) 45cwt (E only) 60cwt 80cwt (E only) 100cwt (E only)
50mm Head 30mm Eye 40mm Eye 50mm eye Nato Eye
(1 tonne) (1.5 tonne) (2 tonne) (2.25 tonne) (3 tonne) (4 tonne) (5 tonne)
SPARES AVAILABLE FOR THIS PRODUCT RANGE
2 2a
Fish Plate CU 40/50 -D40/50 Fish Plate CU60 - D60
8247 8248
RELIABILITY COUPLED WITH INNOVATION
34
Rotalok™ Jockey Wheels J43B J48HL
J43LE
Standards: •2 Year Warranty •High Corrosion Resistance •Rotalok™ Patented anti-rotation system •Static and Dynamic load tested
J48XL
Features: •High Quality Steel •Nose load up to 350kg •Brackets made of malleable Cast Iron •J100, 150 and 350 models feature Rotalok™ preventing unwind during travel
The Bradley Rotalok™ Jockey Range offers the ultimate in Engineering and Design Excellence from a UK Market Leader, with over 50 years experience
35
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION J100
J350 J150
Jockey
A
B
C
D Min
Max
E Fixing Centre
Wheel
Wheel Options
Bracket
Bolts Wide: 210x75, Pneumatic: 245x75
J100 43
430 min 43 730 min
110 - 290
101
M12 x 2 175 x 45
J150 48
500 min 48 830 min
148 - 320
105
M10 x 2 175 x 45
B48P
J150 48
500 min 48 830 min
148 - 320
146
M16 x 2 175 x 45
B48C
J350 48
500 min 48 830 min
140 - 375
146
M16 x 2 210 x 75
B48C
Jockey
B43
Nose Load
Outer Tube
Bracket Options
Wheel Type
Wheel Options
J100 43
Net Weight (without Bracket) 5.6 kg
100 kg
Straight
B43
Metal Wheel Rubber Tyre
Rubber wide wheel
J150 48
7.8 kg
150 kg
Straight
B48P B48C
Metal Wheel Rubber Tyre
Rubber wide wheel
J350 48
8.6 kg
350 kg
Serrated
B48C
Metal Wheel Rubber Tyre
RELIABILITY COUPLED WITH INNOVATION
36
37
RELIABILITY COUPLED WITH INNOVATION
2
4
Rotalok Jockey Wheel
EXPLODED DIAGRAM
Part Numbers & Exploded Diagram Explained Typical Part No. J43B = Jockey, 43mm diameter, with bracket Prefix:
Detail:
J
Tube Diameter: 43 48
= =
43mm 48mm
L B W H P X S
= = = = = = =
Less bracket With Bracket Wide Wheel Heavy Pneumatic Tyre Medium Serrated
ITEM
DESCRIPTION
J43
J48X
J48H
1
Jockey Knob
Kit142
Kit142
Kit142
2
Pad & Handle
Kit1610
Kit 158
Kit158
3
Standard Wheel
Kit143
Kit143
Kit3625
3a
Rubber Wide Wheel
Kit145
Kit3625
Kit3625
3b
Pneumatic Wheel
Kit3620
Kit3620
N/A
3c
Metal Rim Wide Wheel
N/A
N/A
Kit3625
4 4a
Bracket Bracket
B43 N/A
B48C B48P
B48C N/A
RELIABILITY COUPLED WITH INNOVATION
38
Heavy Duty Jockey Wheels J63B-Twin J3LS
J3BSC
This J63B-Twin shows the optional fold-away handle
Standards: •2 Year Warranty •High Corrosion Resistance •Static load tested to 750kg maximum •“R” clip anti-rotation feature
39
Features: •Serrated Tube as standard •Folding handle for ease of storage option •Thrust bearing for ease of operation •Foam filled tyres for J63-Twin •Heavy duty Cast bracket with quick release mechanism for jockey wheel •4 Bolt fixing bracket on J750 only
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
Standard J63B
Jockey
A
B
C
D Min
Max
E
Wheel
Fixing Centre
Bolts
Wheel Options
J3LS
430 min
48
680 min
270 - 485
146
M16 x 2
200 x 50
J750 63
600 min
63
750 min
275 - 540
171 x 45
M12 x 4
200 x 45
300 x 50
J750 63T
600 min
63
750 min
370 - 615
171 x 45
M12 x 4
300 x 50
250 x 80
Jockey
J3LS J750 63 J750 63T
Net Weight (without Bracket) 8.6 kg
Nose Load
Outer Tube
Bracket Options
Wheel Type
350 kg
Serrated
B48
Metal Wheel Rubber Tyre
200mm-17.3kg 300mm-26.3kg
750 kg 500 kg
Serrated Serrated
B63 B63
Cast Wheel Polyurethane Tyre
RELIABILITY COUPLED WITH INNOVATION
Wheel Options
Cast Wheel Rubber Tyre
40
Heavy Duty Jockey Wheel 1
EXPLODED DIAGRAM
1a
1b 3 4
2
RELIABILITY COUPLED WITH INNOVATION
41
Part Numbers & Exploded Diagram Explained Typical Part No. J63B = Jockey, 63mm diameter, with bracket Prefix:
J
Details:
Tube Diameter: 48 3 63
= = =
ITEM 1 1a 1b 2 3 3b 4
48mm 48mm 63mm
DESCRIPTION Jockey Knob Handle Kit Safety Clip Pad/Eyebolt & Handle Standard Wheel 12" Wheel Bracket
L B T C S
J3 Kit142 Kit164 Kit153 Kit158 Kit3623 N/A B48C
= = = = =
J63 Kit142 Kit155 Kit153 Kit165 Kit3622 Kit3621 B63
Less bracket With Bracket 12� Wheel (J63 only) Horizontal Castor Serrated
Twin Kit142 Kit167 Kit153 Kit165 Kit3626 N/A B63
RELIABILITY COUPLED WITH INNOVATION
42
Sliding Prop Stands
34mm Dia. 460 to 1220mm Long
43mm Dia.
48mm Dia.
610 to 1220mm Long
610mm to 1220mm Long Also in serrated at 610mm Long
Standard: •2 year Warranty •High Corrosion Resistance •If 34mm, Vertical Load Rating is 75kg •If 43mm, Vertical Load Rating is 100kg •If 48mm non serrated, Vertical Load Rating is 150kg
Features: •Heavy Duty Tube •4mm Thick Prop Foot •Available in Sylvatect or Painted •Serrated Option (48mm only)
Mounted Vertically, maximum load capabilities are achieved. 43
RELIABILITY COUPLED WITH INNOVATION
Telescopic Prop Stands
Side Winding prop
48mm Dia.
610mm to 915mm Long
1000kg 2000kg
Telescopic Prop Screwed Prop (T27)
Standard: •2 year Warranty •High Corrosion Resistance
100Kg / 400kg 750kg
2000kg
Telescopic Props can also be used for alignment / levelling and are fast to use
Features: 3000kg •Standard Zinc plate and clear passivate •Side or Top Winding Alternatives •Fully Threaded Version •Anti-Rotation Device •Rotatable Mounting Bracket, Side Winding Only •The T27 is hot dipped galvanised
RELIABILITY COUPLED WITH INNOVATION
44
Part No
Description
See Drg No
Sliding Prop Stands P34460PL P34610PL P34760PL P34915PL P341065PL P341220PL P43610PL P43760PL P43915PL P431065PL P431220PL P48610PL P48760PL P48915PL P481065PL P481220PL
Light Duty 460mm Light Duty 610mm Light Duty 760mm Light Duty 915mm Light Duty 1065mm Light Duty 1220mm Medium Duty 610mm Medium Duty 760mm Medium Duty 915mm Medium Duty 1065mm Medium Duty 1220mm Heavy Duty 610mm Heavy Duty 760mm Heavy Duty 915mm Heavy Duty 1065mm Heavy Duty 1220mm Heavy Duty 610mm P48610PLD Swivel Foot Heavy Duty 915mm P48915PLD Swivel Foot Screw Prop Stands Heavy Duty Agricultural T27 Style Telescopic Prop Stands J2BD2 Medium Duty Swivel Foot Heavy Duty Swivel Foot J3BSD2 Serrated Tube Very Heavy Duty Swivel J4BD2 Foot - Serrated Tube Side Winding - Swivel SWTP1000 Bracket for Horizontal Storage, 1000kg SWTP2000 2000 SWTP3000 3000 Jack 1000 Jack 3000
45
Bracket
TECHNICAL INFORMATION Dimensions (mm) A
B
C
D Min -
E
F
G
101 101 101 101 101 101 101 101 101 101 101 146 146 146 146 146
M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M16
34.5 34.5 34.5 34.5 34.5 34.5 43 43 43 43 43 48.4 48.4 48.4 48.4 48.4
725
146 M16 48.4 B48C
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Max Min Max Min Max 422 35 457 575 35 610 727 35 762 880 35 915 1032 35 1067 1185 35 1220 575 35 610 727 35 762 880 35 915 1032 35 1067 1185 35 1220 575 35 610 727 35 762 880 35 915 1032 35 1067 1185 35 1220
4
150
575
35
390 115 1000
4
150
880
35
390 115 1305 1030 146 M16 48.4 B48C
3
100
643
115
5
150
365
35
5
150
390
5
150
2
150
2 2 6 6
-
-
B34 B34 B34 B34 B34 B34 B43 B43 B43 B43 B43 B48C B48C B48C B48C B48C
870
-
100 M16
-
-
300 110
980
790
101 M12
43
B43
35
295
915
700
146 M16 48.4 B48C
505
20
400 110 1180
890
171 M12 63.5 B63
380
-
350
10
935
555
-
-
-
-
150 380 200² 380 150 200² -
-
450 450 350 375
10 10 10 10
1350 1350 935 905
580 580 555 530
-
-
60 60 -
-
80
RELIABILITY COUPLED WITH INNOVATION
T E CH NIC AL
INFO R M A T IO N
Dwg 3.
Dwg 1.
Dwg 2.
Dwg 4.
Dwg 5.
Dwg 6
Dwg 7
RELIABILITY COUPLED WITH INNOVATION
46
Prop Stands EXPLODED DIAGRAM 1
4 1a
4
2 3
47
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained
Typical Part No. P43610PL = Prop, 43mm diameter, 610mm length, plated body Prefix: P Prop J Jack Tube Diameter: 34 43 48
= = =
34mm 43mm 48mm
ITEM 1 1a 2 3 4
Length:
Details:
460 610 760 915 1065
PL PA S D
= 460mm = 610mm = 760mm = 915mm = 1065mm
DESCRIPTION Knob Jockey Handle Pad & Handle Bracket R-Clip
= = = =
Plated Painted Serrated Tube Dished Foot
34mmØ 43mmØ 48mmØ 63mmØ N/A Kit142 Kit142 Kit142 N/A N/A Kit164 Kit155 Kit1611 Kit1610 N/A N/A B34 B43 B48 B63 N/A N/A Kit153 Kit153
RELIABILITY COUPLED WITH INNOVATION
48
AUTOJAW SEMI AUTOMATIC UNIVERSAL COUPLING AJ351L2 AJ352L2
FEATURES & STANDARDS
Self engaging / semi automatic disengaging, simple one handed operation No loseable / stealable parts Compact design for maximum ground clearance and minimum overhang Minimum fixing point to towing point centre dimensions to minimise forces applied to both towbar and towing vehicle
No chains or wires Supplied with or without ball EC94/20 Approved ( e11 005762) Optional Anti-Theft Lock for added security when using towing eyes
Compatible with 30, 40 & 50mm British Standard Eyes Conforms to Road Traffic Act 1281 (1998) 49
AUTOJAW TECHNICAL INFORMATION
78.5 mm
68 mm
D Value*
S Value
Bolt Size
No. Bolts
23.41kN
350kg
5/8 UNF „S‟ Grade or M16 8.8 Grade Bolt Centres 90mm
2
Autojaw is designed to be used on vehicles with a max gross vehicle weight of 32 tonnes. The high “D” value of 23.41 permits the full maximum trailer mass of 3500kg even when AutoJaw is fitted to a 7.5 tonne towing vehicle. This makes AutoJaw unique in that this can be achieved with 2 bolt fixing. A graph showing towing vehicle to trailer weight options is available from sales.
S Value = Static Vertical Load D Value = The D value is defined as the theoretical reference force for the horizontal force between towing vehicle and trailer. QUALITY GUARANTEED 2 YEAR WARRANTY
ENGINEERED TO EXCELLENCE
50
Towing Jaws
E40T
E100T
Standards: •2 Year Warranty •High Corrosion Resistance •Rugged Cast Iron •Doublelock Mechanism •Lifetime tested to 2 Million cycles
E40TC
Features: •EC94/20 Approved •Padlock Option •No jamming •Minimum overhang •Compatible with British standard eyes 30/40/50* •Approved to British Standard * Compatibility varies according to model please consult Sales or Technical on +44 (1)274 560414
Refer to “Hints and Tips” before specifying
E100TC 51
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION Approved to: EC94/20 Standard S Value
D Value
S Value - Static Vertical Load D Value - The D Value is defined as the theoretical reference force for the horizontal force between towing vehicle and trailer (see page 76 for D Value Graph) JAWS
D VALUE
S VALUE
E40TC
17kN
200kg
E40T
17kN
E100TC E100T
A
BOLT SIZE
NO. BOLTS
PIN DIA.
90mm
M16
2
25mm
200kg
90mm
M16
2
25mm
30.95kN
350kg
86mm x 45mm
M12
4
32mm
30.95kN
350kg
86mm x 45mm
M12
4
32mm
2
RELIABILITY COUPLED WITH INNOVATION
QUALITY GUARANTEED 2 YEAR WARRANTY
52
2
EXPLODED DIAGRAM
1
2
E40TC
1
E100TC 53
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained Typical Part No. V352L = Jaw, 3.5 ton capacity, ball and pin, less bolts
Prefix: V Capacity: 35 = 50
=
=
Jaw/Hook
3.5 ton with 3.5 ton towing vehicle 3.5 ton with up to 32 ton towing vehicle (please refer to D Value Graph)
ITEM DESCRIPTION V351L 1 Locking Handle N/A 2 Ball Pin & Wire Kit171 3 Bolt Pack V35B
Details: 1 2 3 L
V352L Kit173 Kit172 V35B
= = = =
V353L N/A N/A V35B
Pin Only Ball and Pin Spring Assisted Pin Less Bolts
V501L N/A Kit169 V50B
RELIABILITY COUPLED WITH INNOVATION
V502L Kit173 Kit170 V50B
54
AutoHead™ D5050AUT
Standards: •2 Year Warranty •High Corrosion Resistance •Rugged Cast Iron •Doublelock Mechanism •Lifetime tested to 2 Million cycles •Security Lock facility •94/20/EC approved
Features: •Single handed Operation •Low Profile •Wear indicator •Engagement indicator
The new AutoHead™ with its sleek profile and single handed operation brings you to the next stage in towing. Security conscious in every sense of the word with all your standard Bradley attributes 55
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION Approved to: EC94/20 Standard
•50mm ball diameter •LockitD5050 fits 48.4mm diameter drawtube •LockitMK IV fits 60mm diameter drawtube
•Lift handle whilst releasing trigger with thumb to prime auto mechanism •Insert towball - the trigger automatically locks the handle in the closed position! QUALITY GUARANTEED 2 YEAR WARRANTY
RELIABILITY COUPLED WITH INNOVATION
56
AutoHead 3
2
4
1
EXPLODED DIAGRAM
57
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained
Typical Part No. LOCKITD50AUT = Security Head fitting up to 2.75 ton coupling, fitting a 50mm ball Automatic version
LOCKIT D 50 MK4 AUT
ITEM 1 2 3 4
= = = = =
Security Device (Head) To fit up to 2.75 tonnes coupling Fitting a 50mm Head/ball To fit 3.5 tonnes Coupling Automatic
DESCRIPTION Up to 2750kg Up to 3500kg Barrel Lock Lockit1-2 Lockit1-2 Bolts & Nuts Kit1020 Kit1021 Trigger & Spring Kit1015 Kit1016 Complete Head LOCKITD50AUT LOCKITMK4AUT
RELIABILITY COUPLED WITH INNOVATION
58
Voyager Axles
Standards: •2 year Warranty •Painted and plated body ensuring Corrosion Resistance •71/320 EC approved brakes •Lifetime tested to 4.8million cycles ensuring maintained performance •Above average design safety factors •Branded and proven bearing and seal types •Full material traceability •Supplied fully assembled
The Brake Cable balance bar and bracket system reduces risk of cable sag and binding problems after extended period in service 59
Features: •Fully tried and tested concept giving smooth ride, low maintenance, long life •Well matched complete package •Range of capacities available from 800kg to 1800kgs. (up to 3.5tonne available in twin axle version) •Easy fitment to trailer chassis using 4 bolt fixing •Available with non braked hubs •Various wheel fixing options •Fully optimised suspension design giving a superb combination of ride and capacity •Multi-positional brake cable brackets to enable offsetting for twin axle application •Unbraked axles over 750kg, gross weight limited to 750kg in EEC where directive 71/320 EC applies Please refer to Hints and Tips
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
Dimensions „B‟, „J‟ and „C‟ are all to customers‟ requirement within design criteria/legal limits List 1 List 2
List 3
List 4
CAPACITY
Standard Studding Patterns 4 x M10 x 4.00” PCD Stud & Nut 5 x M12 x 112 PCD Wheel Bolt 4 x M12 x 100 PCD Wheel Bolt 5 x M14 x 140 PCD Wheel Bolt 4 x M12 x 5.5” PCD Stud & Nut 5 x M16 x 6.5” PCD Stud & Nut 5 x M14 x 140 PCD Wheel Bolt 4 x M12 x 5.5” PCD Stud & Nut 5 x M16 x 6.5” PCD Stud & Nut 5 x M16 x 140 PCD Stud & Nut 4 x M12 x 100 PCD Stud & Nut
BRAKE
HUB SIZE STUDDING
D
E MIN E MAX
F
G
H
J MIN J MAX DROP ARM
800
NB1T
LIST 1
130
30
100
60
60/70
50
860
2000
127
800
NB2T
LIST 2
154
30
100
60
60/70
50
860
2000
127
800
NB4T
LIST 4
130
30
100
60
60/70
50
860
2000
127
800
203 X 40R
LIST 2
154
30
100
60
60/70
50
860
2000
127
900
203 X 40R
LIST 2
154
30
100
60
60/70
50
970
2000
127
1000
NB1T
LIST 1
130
30
125
60
60/70
50
1060 2000
127
1000
NB2T
LIST 2
154
30
125
60
60/70
50
1060 2000
127
1000
203 X 40R
LIST 2
154
30
125
60
60/70
50
1060 2000
127
1100
203 X 40R
LIST 2
154
30
125
60
60/70
50
1130 2000
127
1300
LIST 2
154
30
150
60
70
50
1070 2000
127
1300
203 X 40R
NB2T
LIST 2
154
30
150
60
70
50
1070 2000
127
1300
200 X 50R
LIST 2
154
30
150
60
70
50
1070 2000
127
1500
LIST 2
154
30
175
60
70
50
1110 2000
127
1500
203 X 40R
NB2T
LIST 2
154
30
175
60
70
50
1110 2000
127
1500
200 X 50R
LIST 2
154
30
175
60
70
50
1110 2000
127
1800
LIST 3
135
30
200
60
80
60
1170 2000
127
1800
250 X 40R
NB3T
LIST 3
135
30
200
60
80
60
1170 2000
127
1900
250 X 40R
LIST 3
135
30
200
60
80
60
1170 2000
127
Other studding patterns available on application
All Dimensions are in mm Please ensure that the resulting E & J dimensions fall within the minimum and maximum values shown in the above table Should the values required for E & J dimension fall outside the values shown please consult our technical sales department
Bracket fitted as standard on V18 - V19 version only
1900kg can only be achieved with the 250x40R brake by using tyres with a rolling radius between 305 & 320mm
RELIABILITY COUPLED WITH INNOVATION
60
Axles EXPLODED DIAGRAM
61 RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained Typical Part No. V11FBX = Voyager axle, 1100kg Capacity, Fixed drum or hub type, selected studding pattern Prefix V
=
Voyager
Capacity 08 09 10 11 13 15 18 19
= = = = = = = =
800kg 900kg 1000kg 1100kg 1300kg 1500kg 1800kg 1900kg
F S
= =
Fixed Standard (Refer to sales)
B C D
= = =
Brake Drum (203) Brake Drum (200) Brake Drum (250)
N-Z
=
Studding Pattern (Refer to sales)
Up to 1300kg Up to 1500kg Up to 1800kg
PLEASE SEE PAGES 71 & 72 FOR BRAKES AVAILABLE
BRAKE CABLE LENGTH OPTIONS
DESCRIPTION Cable - 730mm Long Cable - 830 mm Long Cable - 930 mm Long Cable - 1030 mm Long Cable - 1130 mm Long Cable - 1230 mm Long Cable - 1430 mm Long Cable - 1530 mm Long Cable - 1630 mm Long Cable - 1730 mm Long
Part No. for Spares BC730D BC830D BC930D BC1030D BC1130D BC1230D BC1430D BC1530D BC1630D BC1730D
Supplied with Axle FOC Kit 6107 Kit6108 Kit6109 Kit6100 Kit6110 Kit6120 Kit6140 Kit6145 Kit6150 Kit6160
RELIABILITY COUPLED WITH INNOVATION
62
Voyager Plus T Chassis
Standards: •2 year Warranty •High Corrosion Resistance •Lifetime tested by calculation to ISO7641\1 (1983) •71/320/EC Approved for couplings and brakes •94/20/EC Approved where applicable
Features: •Braked/Unbraked option •Fixed or Adjustable towing height version •Available for gross trailer capacities up to 3.2 Tonne (fixed height) and 3.5 Tonne (Adjustable) •Use either 50mm Ball Head or any Eye from the Bradley Range •AutoHead™ option •Twin Axles available •Supplied fully assembled
A „T‟ Chassis reduces design time, plus stock and capital investment for the trailer builder - who can then concentrate on the layout and manufacture of the trailer body, which can then be simply bolted to the complete „T‟Chassis 63
Please refer to hints and tips
RELIABILITY COUPLED WITH INNOVATION
TECHNICAL INFORMATION
Please contact our sales team for further information and to discuss your requirements
RELIABILITY COUPLED WITH INNOVATION
64
T-Chassis See Brakes
EXPLODED DIAGRAM
See Square Tube Coupling
65
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained
For Details see both Brakes (Page 72) and Square Tube Couplings (Page 17)
RELIABILITY COUPLED WITH INNOVATION
66
Brakes Explained
EXPLODED DIAGRAM 6 5
2 4
3
1
67
4
RELIABILITY COUPLED WITH INNOVATION
Part Numbers & Exploded Diagram Explained
Parts List for: 250 x 40 BRAKES ITEM 1 2 3 4 5 6 7 8
DESCRIPTION PART NO APPLICATION Adjuster Assembly Kit6022 1 Axle Expander Kit6021 1 Axle Spring Kit Kit6020 1 Axle Shoe Kit (Standard Brakes) Kit6018 1 Axle Shoe Kit (Auto Rev Brakes) Kit6019 1 Axle Eyelet B00130000301 1 Side Half Shell B00125000401 1 Side Bearings and Oil Seals Kit191 1 Axle Hub Cap B43360174400 1 Side FOR SPARE BRAKE DRUMS PLEASE QUOTE AXLE SERIAL NUMBER
Parts List for: 200 x 50 BRAKES ITEM 1 2 3 4 5 6 7 8
DESCRIPTION PART NO APPLICATION Adjuster Assembly Kit6015 1 Axle Expander Kit6021 1 Axle Spring Kit Kit6014 1 Axle Shoe Kit (Standard Brakes) Kit6012 1 Axle Shoe Kit (Auto Rev Brakes) Kit6013 1 Axle Eyelet B00130000301 1 Side Half Shell B00125000401 1 Side Bearings and Oil Seals Kit190 1 Axle Hub Cap B41360174400 1 Side FOR SPARE BRAKE DRUMS PLEASE QUOTE AXLE SERIAL NUMBER
Parts List for: 203 x 40 BRAKES ITEM 1 2 3 4 5 6 7 8
DESCRIPTION PART NO APPLICATION Adjuster Assembly Kit6015 1 Axle Expander Kit6021 1 Axle Spring Kit Kit6017 1 Axle Shoe Kit (Auto Rev Brakes) Kit6016 1 Axle Eyelet B00130000301 1 Side Half Shell B00125000401 1 Side Bearings and Oil Seals Kit190 1 Axle Hub Cap B41360174400 1 Side FOR SPARE BRAKE DRUMS PLEASE QUOTE AXLE SERIAL NUMBER
RELIABILITY COUPLED WITH INNOVATION
68
Spare Parts, Security Devices & Lights
Britax Lamps
69
RELIABILITY COUPLED WITH INNOVATION
BREAKAWAY CABLES Description
Part No./ Ref.
1.75 coil rings (refer to table 1) 1.25 coil rings (refer to table 2)
Kit129 Kit130
Table 1 - Kit 129
Table 2 - Kit 130
Unit Ref HU3S80RH HU3HE HU3HERS HU6MK HU6MKR HU6MKR GAS HU6MLR HU6M
Unit Ref HU9L HU9H HU10 HU10RG HU10RS HU12 HU12RG HU12RS
Unit Ref HU2A HU2B HU3S80L HU3L HU3LRG HU3LRS HU3H HU3HRG
Unit Ref HU4M HU4MK HU4MKR HU5M HU5MK HU5MR HU5MKR HU5MLR
HU 6MR
HU3HERG
HU3S80H HU3HRS HU3S80RL
HU10 MEELER ALL RTP UNITS
BRAKELEVERS Description
Part No.
Description
Part No.
HU3S80STD HU3S80RS HU3LRS + HRS HU3HERS HU3, L, H +HERG HU3 + 8RTP + B HU3RTP-S HU4, 5, 6M
Kit3331 Kit3334 Kit3333 Kit3332 Kit3333 Kit3335* Kit3337** Kit3334
HU10, 12STD HU12RS HU12RG HU12RTP-B HU14RTP HU3STD HU12RTP-S *Post 12/1995 Kit3338
Kit3331 Kit3332 Kit3333 Kit3335* Kit3335* Kit3331 Kit3337**
HU4, 5, 6MK HU4, 5, 6M + MK + MKR
Kit3334 Kit3334
**Post 12/1995 Kit3339
ENERGY STORES
GAS STRUTS & PULLERS
Description
Part No.
Description
Part No.
HU3HERS HU3S80 RH & RL
Kit3360 Kit3560
Gas Strut
Kit3112
SECURITY Description
LAMP OPTIONS Part No.
Coupling Head Lock LOCKIT1-2 Coupling Head Lock Pass LOCKIT PASS Spare Key SPARE KEY Locking Head D4650 LOCKIT D4650 Locking Head MK4 LOCKIT MK4 Locking AutoHead D5050 LOCKITD50AUT Locking AutoHead MK4 LOCKITMK4AUT Security Kit M12 Bolt CAPPIT M12 Security Kit M14 Bolt CAPPIT M14
Description
Part No.
Lamp Wing Lamp Number Plate Lamp rear fog RL738 Lamp Rear Flasher RL7C Lamp Rear Flasher 739.00 Lamp Rear Flasher 9002-51 Lamp Rear Flasher 9003-50 Lamp Rear Flasher 9089.00 Lamp - RL7CFL (903.00) L/Hand
Y10000000406 Y10000000407 Y10000000403 Y10000000401 Y10000000413 Y10000000410 Y10000000412 Y10000000414 Y10000000405
Lamp - RL7CFL (903.01) R/Hand Lamp-Wing-Rubber
Y10000000400 Y10000000406
RELIABILITY COUPLED WITH INNOVATION
70