PASTES THREAD PASTES/ANTI-SEIZE Molykote® 1000 Molykote® HSC Plus Molykote® P-37 Molykote® P-74 ASSEMBLY PASTES Molykote® D Molykote® G-n Plus Molykote® G-Rapid Plus Molykote® M-77 GREASE PASTES Molykote® Cu-7439 Plus Molykote® DX Molykote® E Molykote® P-40 Molykote® P-1900 Molykote® TP-42 GREASES MINERAL OIL GREASES Molykote® 1102 Molykote® 1122 Molykote® 165 LT Molykote® BR2 Plus Molykote® FB 180 Molykote® G-0010 Bearing Grease Molykote® G-0052FG EP White Food Grade Molykote® G-67 Molykote® Longterm 00 Molykote® Longterm 2 plus Molykote® Longterm W2 SEMI-SYNTHETIC GREASES Molykote® PG-75 SYNTHETIC GREASES, PAO Molykote® EM-30L Molykote® EM-50L Molykote® EM-60L Molykote® G-4500 Molykote® G-4700 Molykote® YM-103 SYNTHETIC GREASES, POE Molykote® BG-20 SYNTHETIC GREASES, FLUROSILICONE Molykote® FS 1292 Molykote® FS 3451 Molykote® FS 3452 SYNTHETIC GREASES, PFPE Molykote® HP-300 Molykote® HP-870 SYNTHETIC GREASES, SILICONE Molykote® 33 Light Molykote® 33 Medium Molykote® 41 Molykote® 44 Light
Molykote® 44 Medium Molykote® 55M Dow Corning® High Vacuum Grease Molykote® PG-21 Molykote® PG-54 COMPOUNDS Molykote® 111 Compound Dow Corning® 4 Compound Dow Corning® 7 Compound Dow Corning® 340 Heat Sink Compound HIGH PERFORMANCE INDUSTRIAL LUBRICATING OILS MULTI-PURPOSE GEAR OILS Molykote® L-0532FG Molykote® L-1122 Molykote® L-1132 Molykote® L-1122FG Molykote® L-1146FG CHAIN OILS Molykote® L-1428 Molykote® L-1468FG Molykote® CO 220 Molykote® C40 High Temp Lubricant Molykote® Omnigliss Molykote® MKL-N COMPRESSOR OILS Molykote® L-4640 ( Flush oil ) Molykote® L-4646 ( POE ) COATINGS ANTI-FRICITON COATINGS Molykote® 106 Molykote® D-321R Molykote® 3400A Leadfree Molykote® 3402C Molykote® 7400 Molykote® 7405 Molykote® 7409 Molykote® D-10 Molykote® PTFE-N UV OTHER COATINGS Molykote® Metal Protector Plus SOLVENTS Molykote® 7414 DISPERSIONS Molykote® M-55 Plus Molykote® Multigliss OTHER PRODUCTS Molykote® Food Grade Spray Oil Molykote® Supergliss Molykote® 316 Silicone Release Spray Dow Corning® 557 Silicone Spray Molykote® S-1011 POWDERS Molykote® Microsize Molykote® Z
Product Information
Specialty Lubricants MOLYKOTE® Omnigliss Spray Quick-action penetrating agent
• Good penetration
Quick-action penetrating agent incorporating corrosion protection, water-repellent and lubricating properties
• Water repellent
APPLICATIONS
FEATURES
• High pressure resistance • Temporary corrosion protection
COMPOSITION • • • •
Mineral oil Solid lubricants Corrosion inhibitors Stabilizer
• Suitable for frictional contacts, running at low to medium speeds, which are not equipped with grease nipples or oiling holes. • Used on joints, levers, chains and other components of transport and conveyor equipment, textile machinery, automatic filling units and all types of packaging equipment.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result Light amber
Density Density at 20°C Viscosity at 40°C
g/ml mm²/s
0.84 11.8
°C
-30 to +80
Temperature Service temperature
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load Weld scar under 800N load
HOW TO USE How to apply Shake before use. Can be applied with brush, oil can, spray-can, hand-held or compressed-air spraying equipment, or by dipping. On badly corroded parts, allow longer to react. Repeat if necessary.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE
N mm
2900 1.1
SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
05/01/1998
Ref. no. 71-0173A-01
DC 3630
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 106 Anti-friction Coating FEATURES
Heat-curing dry lubricant
• Low coefficient of friction • High load carrying capacity • Protection from corrosion • Good adhesion • Can be painted over
COMPOSITION • Solid lubricants • Organic binder • Solvent
APPLICATIONS • For smooth coating of metal/metal combinations. • Maintenance-free, permanent lubrication of highly stressed friction combinations with low speeds or oscillating operation. • Used where design construction prevents the use of oil or grease or where the risk of soiling is undesirable. • This product is used successfully for the dry lubrication of locks, hinges, joints, magnetic armatures and for the anti-seizure coating of engine and gear components.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Dark grey
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C (DIN3 cup) Density at 20°C Non-volatile content
s g/ml %
42 1.16 41
Temperature Curing time Curing time Service temperature range
minutes/°C 60/150 minutes/°C 30/180 °C -70 to +250
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
ASTM-D2714
N
p=13600* s=11300* p=187*
p=409*
Corrosion protection ISO/R 1456
Salt spray test
h
1. * Surface:p = phosphatized, s = sand-blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
2
LIMITATIONS HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 106 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 60 minutes at 150°C, 30 minutes at 180°C (Object temperature).
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, MOLYKOTE 106 Anti-Friction Coating has a usable life of 36 months from the date of production.
PACKAGING
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
2
19/11/1998
Ref. no. 71-0154B-01
DC 2935
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 1102 Grease FEATURES • Highly resistant to water • No drop point therefore no melting or leakage from lubrication points
COMPOSITION • Mineral oil • Inorganic thickener • Solid lubricants
For gas taps and cocks with metal, glass and plastic combinations APPLICATIONS • Used successfully with natural gas stop-cocks of main and secondary lines in domestic equipment, instantaneous water heaters and similar equipment. • Lubrication of smaller taps made of metal, glass or plastic.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Black
Consistency, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562 DIN 51 562
Consistency class, NLGI¹ Worked penetration Density at 20°C Base oil viscosity at 40°C Base oil viscosity at 100°C
mm/10 g/ml mm²/s mm²/s
ca. 3 205-240 0.96 900 42
Temperature
ISO 2176
Service temperature range
°C
Drop point
°C
0 to +160 short term +220 None
Loading capacity, protection against wear Four-ball tester DIN 51 350 T.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load Almen-Wieland machine OK load Frictional force with OK load
N mm
2100 0.85
N N
14500 1300
Resistance DIN 51 807 T.1 Water resistance, static evaluation step DIN 51 808 Oxidation resistance, pressure drop 100h, bar 99°C
0-90 1.3
Oil separation DIN 51 817
Standard test
%
0.0
1. National Lubricating Grease Institute. * ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Clean the contact areas. As is usual with lubricating greases, apply by
means of a brush, spatula, grease-gun or automatic lubrication device. Can be used in central lubrication systems. If plastics or elastomers are present, compatibility tests for swelling and
shrinkage, stress-crack formation, changes in strength and hardness, should be carried out because of the difference in their qualities.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
2
23/11/1998
Ref. no. 71-0146B-01
DC 2941
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Particularly suitable for long-term lubrication by virtue of its extremely low tendency towards oxidation " High drop point >250ºC (482ºF); consequently reduced risk of melting and run-out from lubrication point " Wide service temperature range, -40ºC to +200ºC (-40ºF to +392ºF); for short periods, up to 230ºC (446ºF) " High resistance to water and water washout " Resistant to mineral oil, fuels and many chemicals
COMPOSITION " Fluorosilicone oil " Organic thickener
MOLYKOTE® FS 1292 Fluoro-Silicone Grease APPLICATION
" Lubricating grease for metal/metal combinations with slow to medium-fast movements and medium loads over a wide temperature range.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Whitish
Consistency, density, viscosity DIN 51 818
NLGI consistency class
1-2
ISO 2137
Worked penetration
mm/10
280-340
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.28
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm /s
1000
ºC
-40 to +200 (+230 for short periods)
ºF
-40 to +392 (+446 for short periods)
2
Temperature Service temperature
ISO 2176
Drop point
ºC
>250
ºF
>482
Initial break-away torque
Nm
118x10-3
Torque after 20 minutes running time
Nm
41x10-3
Initial break-away torque
Nm
856x10-3
Torque after 20 minutes running time
Nm
56x10-3
N
3400
%
0.3
ASTM-D147880 Low temperature torque test at -30ºC (-22ºF)
ASTM-D147880 Low temperature torque test at -40ºC (-40ºF)
Load-carrying capacity Four-ball tester (VKA) DIN 51 350 pt.4 Weld load Oil separation DIN 51 817
Standard test
* ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Clean bearing surfaces. Apply grease in the normal way using a brush, grease gun or automatic lubricating system.
MOLYKOTE FS 1292 Grease can be used in centralised lubrication systems. Do not mix with other greases.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
PACKAGING
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE FS 1292 Fluoro-Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
08/02/2002
Ref. no. 71-0165C-01
DC 2991
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©0-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants FEATURES " Extremely high load-carrying capacity " Wear protection and reduction of existing pitting in gear teeth flanks during operation, due to the solid lubricants incorporated in the grease. Extremely adhesive due to build-in adhesion improver " Good protection against corrosion (corrosion index 0 when tested using the SKF-Emcor method) " Contains no lead or nickel
COMPOSITION " " " " " "
Mineral oil Lithium soap Solid lubricants Corrosion inhibitor Adhesion improver EP additives
MOLYKOTE® 165 LT Gearwheel grease
c d
Gearwheel grease for the lubrication of highly stressed open gears and reducing gears made of metal, with a peripheral speed of up to 2.5 m/s APPLICATIONS
" Open gears that are subjected to high stresses and bad weather effects. " Successfully used in crushing plants and in transmission gears and threaded spindles of heavy, crank-driven presses.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity ISO 2137
Unworked penetration
mm/10 240-270
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.96
DIN 51 562
Base oil viscosity at 40ºC (104ºF)1
mm2/s
320
Service temperature range
ºC
-25 to +120
ºF
-13 to +248
Drop point
ºC
175
ºF
347
Break-away torque
Nm
880x10-3
Torque after 20 minutes running time
Nm
115x10-3
Temperature
ISO 2176
ASTMD147880 Low temperature torque test at -20ºC (-4ºF)
DIN 51 805
Kesternich method - flow pressure at -20ºC (-4ºF) mbar
1350
Loading capacity, protection against wear, service life Four-ball tester DIN 51 350 T.4 Weld load
N
4400
DIN 51 350 T.5 Wear scar under 800N load
mm
1.2
OK load
N
20000
Frictional force with OK load
N
2900
Almen-Wieland machine
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0
Resistance DIN 51 807 T.1 Water resistance, static evaluation step DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210ºF)
2-90 bar
0.2
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
1.2
Oil separation DIN 51 817 Standard test 1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Carefully clean the metal surfaces and apply using a spatula or brush.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE 165 LT Gearwheel grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
28/01/2002
Ref. no. 71-0179C-01
DC 2939
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance ® Lubricants Molykote 33 Extreme Low Temperature Bearing Grease, Molykote® 41 Extreme High Temperature Bearing Grease, Molykote® 44 High Temperature Bearing Grease FEATURES x x x x
x
Resistance to oxidation, moisture and corrosive atmospheres Inertness Good shear stability Wide service temperature range: 33 Extreme Low Temperature Grease: -100 to 400°F (-73 to 204°C) 41 Extreme High Temperature Grease: 0 to 550°F (-18 to 288°C) 44 High Temperature Grease: -40 to 400°F (-40 to 204°C) Compatible with many plastics
COMPOSITION x x
Lithium soap Phenylmethyl silicone oil
Lubricants for antifriction bearings and plastic and rubber parts USES All three Molykote® Bearing Grease are used to lubricate ball bearings operating under light to moderate loads. These can be used for: Molykote® 33 Extreme Low Temperature Bearing Grease • Freezer cart casters and cold room conveyor equipment • Utility disconnect switch contacts • Plastic electric clock motors • Maximum-demand meters, power-factor meters, watt-hour meters • Windshield wiper motor gears • Photographic, optical and surveying equipment • Oscillographs, geophysical and light, low-torque instruments • Starter clutch drives Molykote® 41 Extreme High Temperature Bearing Grease • Antifriction bearings of high-temperature equipment • Oven conveyor bearings • Wheel bearings of core oven carts • Governor linkage of steam turbines • Ball and socket connections of power insulators Molykote® 44 High Temperature Bearing Grease • Kiln preheater fans, oven fans, radiator cooling fans • Textile slashers and driers • Aircraft engine • Conveyor systems These greases do not soften or affect most plastics and are used to lubricate plastic gears, bearings and cams, as well as metal and rubber parts. Because of low torque requirements, Molykote® 33 Extreme Low Temperature Bearing Grease is especially effective in equipment that must start in extreme cold. Oxidation Resistance – Molykote® Bearing Greases are recommended for use in units that must remain operable when subjected not only to low and high operating temperatures, but also to severe weathering and oxidation.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method
DIN 51 562 ASTM D 217
Test
Results 33 Light
33 Medium
41 Grease
44 Light
44 Medium
Color
Off White
Off White
Black
Off White
Off White
Thickner
Lithium Soap
Lithium Soap
Carbon Black
Lithium Soap
Lithium Soap
Base Oil
Silicone
Silicone
Silicone
Silicone
Silicone
Base Oil Viscosity @ 25°C, mm2/s
100
100
316
125
125
Penetration, worked 60 strokes, mm
320
280
280
300
280
NLGI #
1
2
2
~1
2
1200 (122)
1200 (122)
1500 (152)
1100 (113)
1100 (113)
Max Dn Value (Bore Size in mm X rpm)
250,000
200,000
75,000
350,000
300,000
Service Temperature2 Degrees C (F)
-73 to 204 (-100 to 400)
-73 to 204 (-100 to 400)
-18 to 288 (0 to 550)
-40 to 204 (-40 to 400)
-40 to 204 (-40 to 400)
ASTM D 2265
Drop Point Degrees C (F)
226 (439)
226 (439)
>300 (>572)
220 (432)
220 (432)
Fed Std 791
Bleed after 24 hrs @149°C (300°F) %
2
1
4.8 3
2.5
2
DIN 51 817
Oil Separation (Standard Test, 7 days at 40°C) % 3.2
1.6
2.6
2.4
1.4
Specific Gravity @25°C (77°F)
0.97
0.97
1.14
1.05
1.05
Initial Break-away Torque, Nm
130 x 10 -3
164 x 10 -3
Torque after 20 minutes running time, Nm
13 x 10 -3
22 x 10 -3
DIN 51 350 pt4
4 ball weld load, N (kg) 1
ASTM D 1478-80
Low Temperature Torque @ -73°C
Low Temperature Torque @ -40°C 225 x 10 -3
Initial Break-away Torque, Nm Torque after 20 minutes running time, Nm DIN 51 808
DIN 51 821-02-A
60 x 10
Oxidation Resistance, pressure drop 100hr, 99°C (210°F) bar (psi)
0.4 (5.80)
FAG Rolling Element Bearing Tester, FE9, 1500/6000-150, F50, Hrs
-3
336 x 10 -3 124 x 10 -3
0
0.1 (1.45)
110
110
1
Maximum Dn values are approximations and will vary widely with temperature, load and bearing type. Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. 3 Values are at 392°F (200°C). Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000. 2
Figure 1. Suggested Product Temperature Range Recommendations
Limitations of Typical Organic Greases -100°F
-20°F
260°F
450°F
550°F
®
Molykote 33 Extreme Low Temperature Grease ®
Molykote® 33 Extreme Low Temperature Bearing Grease Molykote® 41 Extreme High Temperature Bearing Grease Molykote® 44 High Temperature Bearing Grease Ref. No. 10-814C-01
Molykote 41 Extreme High Temperature Grease May 4, 2006, ® Molykote DIC164544
44 High Temperature
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. Grease 2006 Dow Corning Corporation. All rights reserved.
DESCRIPTION Molykote® 33 Extreme Low Temperature Bearing Grease, Molykote® 41 Extreme High Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease are silicone lubricating oils with thickeners added. Molykote® 33 Extreme Low Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease are thickened with a special lithium soap; Molykote® 41 Extreme High Temperature Bearing Grease is thickened with carbon black. Molykote® 33 Extreme Low Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease are available in light and medium consistencies – NLGI #1 and #2. Molykote® 41 Extreme High Temperature Bearing Grease is available in a medium consistency – NLGI #2.
LISTINGS/ SPECIFICATIONS Molykote® 33 Extreme Low Temperature Bearing Grease is USDA listed for use as a lubricant where there is no possibility of food contact.
combinations, especially where sliding friction is encountered.
3.6-kg cans, 5-kg pails, 18-kg pails, 25-kg pails, and 180-kg drums.
Molykote® 41 Extreme High Temperature Bearing Grease – Bearings operating at extremely high temperatures need to be frequently monitored to ensure that the grease has not dried out. If this occurs, more grease can be added, or the existing grease rejuvenated by adding Dow Corning® 710 Fluid.
HANDLING PRECAUTIONS
These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HEALTH AND ENVIRONMENTAL INFORMATION
SHIPPING LIMITATIONS None.
USABLE LIFE AND STORAGE When stored at or below 90°F (32°C), Molykote® 33 Extreme Low Temperature Bearing Grease, Molykote® 41 Extreme High Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease have a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
HOW TO USE Conventional grease application methods – brushing, grease gun or automatic application – are suitable for use with these Molykote® Bearing Greases. Laboratory tests and field reports indicate that “heavy duty” guns available from such manufacturers as Lincoln-St. Louis are preferred. Note: Extra care should be taken at all times to prevent dirt from contaminating the lubricant. These greases should be packed with a clean metal or ebonite spatula.
LIMITATIONS These greases should not be applied to surfaces that are to be painted. These greases should not be used with highly loaded ferrous metal bearing
Molykote® 33 Extreme Low Temperature Bearing Grease Molykote® 41 Extreme High Temperature Bearing Grease Molykote® 44 High Temperature Bearing Grease Ref. No. 10-814C-01
PACKAGING Not all sizes available in all geographies. Molykote® 33 Extreme Low Temperature Bearing Grease is supplied in 100-g tubes, 150-g tubes, 400-g cartridges, 1-kg cans, 3.6-kg cans, 18-kg pails, 25-kg pails, 55-kg drums, and 180 kg drums. Molykote® 41 Extreme High Temperature Bearing Grease is supplied in 100-g tubes, 150-g tubes, 400-g cartridges, 1-kg cans, 3.6-kg cans, 5-kg pails, 18-kg pails, 25-kg pails, and 181.4-kg drums. Molykote® 44 High Temperature Bearing Grease is supplied in 100-g tubes, 150-g tubes, 400-g cartridges,
May 4, 2006, DIC164544
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® 33 Extreme Low Temperature Bearing Grease Molykote® 41 Extreme High Temperature Bearing Grease Molykote® 44 High Temperature Bearing Grease Ref. No. 10-814C-01
May 4, 2006, DIC164544
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
Silicon-Based Compounds Dow Corning ® 340 Heat Sink Compound FEATURES • High thermal conductivity • Low bleed • Stable at high temperatures
COMPOSITION • Greaselike silicone fluid thickened with metal oxide filler
Compound provides thermal coupling of electrical/electronic devices to heat sinks USES Dow Corning ® 340 Heat Sink Compound is applied to the base and mounting studs of transistors, diodes and silicon-controlled rectifiers. It can also serve as an effective thermal coupler for many heat sink devices where efficient cooling is required. It is also suitable for aircraft engines where heat sink properties are required. This product has also been used as a high-voltage corona suppressant, nonflammable coating in connections for flyback transformers and TV sets and similar applications.
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method
Test Color ASTM D 217 Consistency, Penetration unworked worked 60 strokes worked 100,000 strokes Fed. Std. 791, Bleed after 24 hr at 392°F (200°C) Method 321.2 Fed. Std. 791, Evaporation after 24 hr at 392°F (200°C) Method 321.2 ASTM D 2265 Drop Point ASTM D 1475 Specific Gravity at 77°F (25°C) Thermal Conductivity, K Factor CTM1 0069 ASTM D 149 Dielectric Strength2 ASTM D 495 Arc Resistance ASTM D 150 Dielectric Constant, at 100 Hz at 100 kHz ASTM D 150 Dissipation Factor, at 100 Hz at 100 kHz ASTM D 1169 Volume Resistivity ASTM D 4049 Water Spray Off
Unit
Result White
percent
300 275 245 0.05
percent
0.5
°F (°C)
570 (300) 2.1 cal/sec-cm-°C 0.0014 volts/mil 210 seconds 165 5 5
ohm-cm percent
0.01 0.02 2 x 1015 1.3
1
CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Measured using a sample thickness of 50 mils.
2
DESCRIPTION Dow Corning 340 Heat Sink Compound is a grease-like silicone material, heavily filled with heat conductive metal oxides. This combination promotes high thermal conductivity, low bleed and high-temperature stability.
The compound resists changes in consistency at temperatures up to approximately 350°F (177°C). In doing so, it helps maintain a positive heat sink seal to improve heat transfer from the electrical/electronic device to the heat sink or chassis, thereby increasing overall efficiency of the device.
HANDLING PRECAUTIONS
PACKAGING
PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
Dow Corning 340 Heat Sink Compound is available in 5-oz (142-g) tubes, 13.5-oz (383-g) weight/ 5.75-fl oz (170-mL) volume Semco ® cartridges, 20-lb (9-kg) pails, and 275-lb (124.7-kg) drums for production lines and large scale operations. All weights, net.
USABLE LIFE AND STORAGE Dow Corning 340 Heat Sink Compound has a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
Printed in USA Form No. 10-748B-01
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this
AGP5223
information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1997, 1999, 2000 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 3400 A Thermosetting anti-friction coating FEATURES • Outstanding corrosion protection • Excellent adhesion to metal • Low friction coefficient • High resistance to oil and fuels • Prevents fretting corrosion • Exceptionally wide service temperature range (-198 to +430°C) • High abrasion resistance, consequently long service life • High compressive strength
COMPOSITION • • • •
Solid lubricants Corrosion inhibitors Organic binders Solvents
Thermosetting anti-friction coating for metal/metal combinations involving slow to medium-fast movements and medium to heavy loads APPLICATIONS • Suitable for permanent lubrication, with simultaneous corrosion protection, of friction contacts involving high compressive stress and low speeds, and wherever oils or greases cannot be used for technical reasons or are undesirable because of the risk of soiling. • Used successfully on hinge pins, plain bearings, cams, keyways and dentate couplings on aircraft, on pins, springs and bearing surfaces of motor-car brakes, moving parts of locks, switches and regulators; on special chains and on all types of magnetic armature.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Unit
Test Color
Result Grey
Density ISO 2811
Density at 20°C
g/ml
1.2
°C
-200 to +430
Temperature Service temperature
Load-carrying capacity, wear protection, service life ASTM-D2625 ASTM-D2714
Falex pressure resistance¹ LFW-1, rotating F=2860, N,n=72 rpm, v=7.9 min, no.of revolutions to μ=0.1¹ LFW-1, oscillating, load 900N, frequency=89.5 os./min. no. of oscillations to μ=0.08¹
N
p=20000* p=85000*
p=42000*
1. * Surface: p = phosphatised
HOW TO USE How to apply Carefully degrease friction surfaces with solvent and allow solvent to evaporate completely. Stir the anti-friction coating thoroughly and apply by spraying, dipping, painting or centrifuging (dilute with MOLYKOTE® L 13 - approximately 10-20%). The friction surfaces should be coated as evenly and thinly as possible. Annealing: 2 hours at 150°C
or 1 hour at 200°C. Diluting agent: L 13 thinners.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH
HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, MOLYKOTE 3400 A Thermosetting Anti-Friction Coating has a usable life of 60 months from the date of production.
effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in 2
03/03/1998
Ref. no. 71-0030A-01
DC 2995
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1998-2001 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® 3402 C Anti-friction Coating FEATURES
Air-curing dry lubricant
• Excellent corrosion protection • Excellent lubricity • Air-curing • Strong pressure and wear resistance
COMPOSITION • • • •
Solid lubricants Organic binder Corrosion inhibitor Solvent
APPLICATIONS • Excellent combination of corrosion protection and lubrication. • Used on main axle threads of drill hammers, spindles.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Grey
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C or 68°F (DIN3 cup) Density at 20°C (68°F) Non-volatile content Storage life
s g/ml % years
47 1.08 34.5 5
minutes minutes/°C minutes/°F °C °F
15 120/20 120/68 -200 to +310 -328 to +590
Temperature Drying time at 20°C (68°F) Curing time Curing time Service temperature range Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625 ASTM-D2714
ASTM-D2714
Falex load-carrying capacity¹ LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
N
s=10700 s=45
s=25
Resistance Radiation resistance
rad
10¶
1. Surface pretreatment: s = sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 3402 C Anti-Friction
Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 120 minutes at 20°C (68°F).
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers MOLYKOTE 3402 C Anti-friction Coating has a usable life of 60 months from the date of production.
PACKAGING
Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, 2
13/03/2000
Ref. no. 71-0041D-01
DC 3634
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
P
Information About MOLYKOTE® 3451 Chemical Resistant Bearing Grease and MOLYKOTE® 3452 Chemical Resistant Valve Lubricant
R
O
D
U
C
T
I
DESCRIPTION MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant are fluorosilicone oils thickened with fluorinated polymers. These lubricants: Provide superior resistance to most chemicals Are compatible with most gaskets, seals and packings Resist washout by water, fuels, oils and solvents
Type Fluorosilicone greases
Special Properties Chemical resistance; good loadcarrying ability, effective in high temperatures
Primary Uses –MOLYKOTE® 3451 Chemical Resistant Bearing Grease – NLGI #2 Exceptional antifriction lubricant for bearings exposed to harsh chemicals, solvents, high temperatures, high speeds or heavy loads
N
These greases lubricate over a wide temperature range. MOLYKOTE 3451 Chemical Resistant Bearing Grease has good life at temperatures from -40 to 450°F (-40 to 232°C);MOLYKOTE 3452 Chemical Resistant Valve Lubricant has a serviceable temperature range from -20 to 450°F (-29 to 232°C). Both MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant resist deterioration by solvents, acids, chlorides and other severe chemicals as well as low-pressure steam and condensate. (See Table I.)
F
O
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M
A
T
I
O
N
Bearing tests show MOLYKOTE 3451 Chemical Resistant Bearing Grease has good life at varying high loads and speeds.
USES MOLYKOTE 3451 Chemical Resistant Bearing Grease MOLYKOTE 3451 Chemical Resistant Bearing Grease is an exceptional antifriction bearing lubricant especially designed for applications that experience a wide range of temperatures, loads and speeds. It is particularly useful in bearings exposed to harsh chemicals or solvents, bearings used at high speeds and bearings subjected to heavy loads. MOLYKOTE 3451 Bearing Grease can be used on: Chemical mixers Needle bearings in circuit breakers Pumps Processing equipment Fuel- and solvent-handling equipment Sealed-for-life bearings that must operate at high speeds, heavy loads, and high and low temperatures
– MOLYKOTE ® 3452 Chemical Resistant Valve Lubricant – NLGI #3
BL17877-1
Lubricant and sealant for valves, shafts and packings exposed to corrosive or aggressive chemicals or high temperatures
Valves protected by MOLYKOTE 3452 Chemical Resistant Valve Lubricant show no evidence of corrosion or degradation of lubricant.
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... NLGI Consistency ...................................................................... Color ........................................................................................... Thickener ................................................................................... ASTM D 217 Penetration, worked, 60 strokes ................................................ Viscosity of fluorosilicone oil at 100°F (38°C), SUS ................ Service Temperature Range1, °F (°C) ...................................... Max. Dn Value2 .......................................................................... Specific Gravity at 77°F (25°C) ................................................. Fed Std 791 Bleed, at 400°F (204°C), percent .............................................. ASTM 2265 Evaporation, at 400°F (204°C), percent ................................... Dropping Point, °F (°C) ............................................................ ASTM D 1264 Water Washout, at 175°F (80°C), percent ................................ Fed Std 791a3 4-Ball Weld Load,Kg ................................................................... ASTM D 1478 Low-Temperature Torque starting, g-cm at -40°F (-40°C) ............................................... running, g-cm after 1 hr at -40°F (-40°C) .............................
Molykote 3451 Chemical Resistant Bearing Grease
Molykote 3452 Chemical Resistant Valve Lubricant
#2 White Fluorinated polymers 275 2295 -40 to 450 (-40 to 232) 200,000 1.44 2.7 3.7 >536 (>280) 0.3 400
#3 White Fluorinated polymers 270 46,000 -20 to 450 (-31 to 232) 75,000 1.50 1.2 1.1 >570 (>300) 0.1 400
2315 1960
1
Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. 2 Dn value = shaft size of bearing in mm x rpm; based on estimate. 3 Method 6503.
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Table I: Chemical Resistance of MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant .......................................................................................................... .......................................................................................................... .......................................................................................................... After 24 hours at 77°F (25°C)1 ................................................................................................ Diesel ................................................................................................ Kerosene .......................................................................................... Silicone Fluid ................................................................................... Toluene ............................................................................................ Hexane ............................................................................................. Xylene .............................................................................................. Isopropanol ...................................................................................... Methanol .......................................................................................... VM&P Naphtha ...............................................................................
MOLYKOTE 3451 Chemical Resistant Bearing Grease Good3 Good Fair Good Fair Good Good Good Good
MOLYKOTE 3452 Chemical Resistant Valve Lubricant Good Good Good Good Fair Good Good Good Good
Hydrocarbon Grease2 Poor Fair Poor Poor Poor Poor Fair Fair Poor
1
Test method Federal Standard 791C-6.2. A lithium-thickened petroleum grease. 3 Good no observable effect on grease [grease slightly soft; poor adhesion]; Fair adhesion. 2
grease very soft; cracked and poor adhesion; Poor
grease hardened or dissolved; no
Volume Change, percent
Figure 1: Percent Volume Change of Various Rubbers in MOLYKOTE 3452 Chemical Resistant Valve Lubricant
MOLYKOTE 3452 Chemical Resistant Valve Lubricant MOLYKOTE 3452 Chemical Resistant Valve Lubricant is an exceptional valve lubricant and sealant product particularly suited for applications where corrosive or aggressive chemicals are used. MOLYKOTE 3452 Valve Lubricant can be used on: Plug valves Mechanical seals and packings Slow-speed roller and journal bearings Moderate-speed ball bearings Instruments in high vacuum, at high temperatures and in corrosive atmospheres Rotary and reciprocating shaft seals Flexible ball joints
LIMITATIONS MOLYKOTE 3451 Chemical Resistant Bearing Grease should not be applied to surfaces to be painted.
MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant are not recommended for use with highly oxidative chemicals (liquid Cl2 or liquid O2, for example). These greases are soluble in ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses. HOW TO USE Application MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant can be applied using conventional methods of grease application brushing, grease gun or automatic applicators.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE When stored at or below 90°F (32°C), MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant have a shelf life of 60 months from date of manufacture. Note: In storage, a small amount of oil may separate from MOLYKOTE 3451 Chemical Resistant Bearing Grease. This separation does not materially affect the lubricating qualities of the grease. Simply stir fluid back into the grease.
PACKAGING MOLYKOTE 3451 Chemical Resistant Bearing Grease is available in tubes cartridges and pails
MOLYKOTE 3452 Chemical Resistant Valve Lubricant is available in tubes, cartridges, pails.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHY SICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY – PLEASE READ CAREFULLY Dow Corning believes that the information in this publication is an accurate description of the typical characteristics and/or uses of the product or products, but it is your responsibility to thoroughly test the product in your specific application to determine its performance, efficacy and safety. Suggestions of uses should not be taken as inducements to infringe any particular patent.
Unless Dow Corning provides you with a specific written warranty of fitness for a particular use, Dow Corning s sole warranty is that the product or products, as supplied, will meet Dow Corning s then current sales specifications. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR USE. Your exclusive remedy and Dow Corning s sole liability for breach of warranty is limited to refund of the purchase price or replacement of any product shown to be other than as warranted, and Dow Corning expressly disclaims any liability for incidental or consequential damages.
Dow Corning is a registered trademark of Dow Corning Corporation. Š1994, 1998 Dow Corning Corporation. All rights reserved. Printed in USA
AGP3853A
Form No. 10-813-98B-01
Dow Corning Corporation Midland, Michigan 48686-0994
c d
Product Information
Specialty Lubricants FEATURES " Low evaporation " High oxidation resistance " Wide service temperature range, -30ºC to +230ºC (-22ºF to +446ºF) " High resistance to water and water washout " Resistant to most solvents and chemicals " Compatible with many plastics and elastomers
COMPOSITION " Fluorosilicone oil " PTFE thickener
MOLYKOTE® FS 3452 Fluoro-Silicone Grease
Lubricating and sealing grease for metal/metal, metal/plastic and metal/elastomer combinations involving slow movements and heavy loadings over very wide temperature ranges, particularly under unfavorable environmental influences APPLICATIONS
" Suitable for the above friction contacts and service conditions. " Successfully used on valves, mechanical seals and pumps, ball-and socket-joints, bearings, on loading arms for ships and vacuum contained equipment.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, density, viscosity DIN 51 818
NLGI consistency class
2-3
ISO 2137
Worked penetration
mm/10
240-280
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.47
Base oil viscosity at 25ºC (77ºF)
mm2/s
10000
ºC
-30 to +230
Temperature Service temperature ISO 2176
ºF
-22 to +446
ºC
>220
ºF
>428
Initial break-away torque
Nm
392x10-3
Torque after 20 minutes running time
Nm
94x10-3
Kesternich method - flow pressure at -20ºC (-4ºF)
mbar
280
Drop point
ASTM-D147880 Low temperature torque test at -20ºC (-4ºF)
DIN 51 805
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
4400
OK load
N
15500
Frictional force with OK load
N
3500
Almen-Wieland machine
Resistance DIN 51 807 pt.1 Water resistance, static evaluation step DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210ºF)
0-90 bar
0.0
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
2.8
Oil separation DIN 51 817 Oil separation - standard test * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Clean bearing surfaces. Apply grease in the normal way using a brush or grease gun. Do not mix with other greases. Due to variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS
Hands should be washed before eating, drinking or smoking. Avoid contact with the eyes and skin. Traces of toxic trifluoropropionaldehyde may be formed at temperatures of >150ºC (>302ºF). Adequate ventilation must be provided in enclosed spaces. At temperatures above 290ºC (554ºF), fluorine and hydrogen fluoride may be evoked. Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE FS 3452 Fluoro-Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
08/02/2002
Ref. no. 71-0114C-01
DC 2989
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1999-2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants
FEATURES • Maintain serviceable consistency from -70 to 400°F (-57 to 204°C) • Practically nonvolatile • Odorless • Resistant to a wide range of chemicals; generally resistant to mineral oils, vegetable oils, air, dilute acids, alkalines and most aqueous solutions; Dow Corning 111 Valve Lubricant & Sealant is quite resistant to a variety of organic and inorganic chemicals • Moisture resistant • Electrically insulating • Excellent rubber lubrication • Excellent release and sealing properties • Resistant to oxidation • Essentially nontoxic and nonmelting • Show little tendency to dry out in service
COMPOSITION • Greaselike materials containing an inert amorphous silica filler in combination with selected polydimethyl silicone fluids
Dow Corning ® 7 Release Compound, Dow Corning ® 4 Electrical Insulating Compound and Dow Corning ® 111 Valve Lubricant & Sealant Dimethyl silicone compounds for a variety of lubrication and protection applications USES Dow Corning ® 7 Release Compound can be used in applications including: • Mold release agent for foundry shell and core molds • Break-in treatment for bladders on tire presses • Rubber lubricant and preservative • Release agent for adhesives and glues • Airframe lubricant • Cable-pulling lubricant to draw rubber-covered cable through conduit • Release agent for plastic extruders and processing equipment • Release agent for plastic film packaging machines Uses of Dow Corning ® 4 Electrical Insulating Compound include: • Moisture-proof seal for aircraft, automotive and marine ignition systems and spark plug connections • Waterproof electrical connections • Electrical assemblies and terminals • Seal and lubricant for cable connectors, battery terminals, rubber door seals and rubber and plastic O-rings • Assembly lubricant for various metal-on-plastic and metal-on-rubber combinations • Lubrication for control and pressure plug valves Dow Corning ® 111 Valve Lubricant & Sealant can be used in applications such as: • Sealant for vacuum and pressure systems • Sealant for outdoor equipment, including shipboard applications, subject to washing and harsh environments; meters; electrical service entrance and underground connections • Damping medium for dash pots in electrical and electronic equipment • Chemical barrier coating • Antistick and sealant for transformer gaskets and equipment enclosures, which help prevent gaskets from sticking to metal and resist weathering and water washout • Lubricant for rubber and plastic O-rings (see Use Limitations) • Sealant for gaskets and seals • Lubricant for water softener and faucet valves • Valve stem lubricant for potable water • Aircraft vacuum systems
DESCRIPTION Dimethyl silicone compounds come in three basic consistencies: • Light – Dow Corning 7 Release Compound • Medium – Dow Corning 4 Electrical Insulating Compound • Heavy – Dow Corning 111 Valve Lubricant & Sealant
LISTINGS/ SPECIFICATIONS These compounds are permitted for food contact use under FDA Regulation 21 CFR 175.300, covering polymeric coatings applied as continuous film over a metal substrate. Additionally, these compounds are listed under NSF Standard 51 for use in food processing equipment and NSF Standard 61 for use in potable water applications. Dow Corning 4 Electrical Insulating Compound is designed to meet the requirements of SAE AS 8660.
HOW TO USE For best results, clean and dry surfaces before application. Dow Corning silicone compounds can be applied by hand, by specially designed automated equipment, or by brushing or wiping. When using some high pressure dispensing equipment, separation and compaction can occur. Certain designs of grease guns may seize with silicone compounds; test prior to using.
silicone-treated surfaces. If contaminated by a silicone coating, parts can be wiped or washed with solvent or washed with detergent. • To O-rings or other components made of silicone rubber because they can deteriorate the silicone rubber. These compounds will also slightly swell natural butyl rubbers. Any rubber should be tested for excessive swell or shrink. Because each application may vary in chemical composition, pressure, flow velocity, relubrication requirements and equipment design, the silicone compound should be tested before adopting for regular use. These compounds are not intended for use with liquid oxygen or other strong oxidizing chemicals and should not be used in applications requiring LOX compatibility. These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE When stored at 77°F (25°C), these Dow Corning silicone compounds have a shelf life of at least 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Where a thinner consistency is needed, the compound can be dispersed in a solvent and applied by brushing or spraying.1
These Dow Corning silicone compounds are supplied in 5.3-oz (150g) tubes, 8-lb (3.6-kg) cans, 40-lb (18.1-kg) pails and 440-lb (199.6-kg) drums.
USE LIMITATIONS These specific Dow Corning compounds should not be applied: • To any surface that will be painted or finished. Such coatings may not adhere to the
1
Follow solvent manufacturer’s recommended safe handling instructions and applicable federal, state and local regulations.
Dow Corning 111 Valve Lubricant & Sealant is also available in 14.1-fl oz (400-g) cartridges.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICES, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™ www.dowcorning.com
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. Method
Physical CTM1 0176
Test
Unit
Color
CTM 0191
NLGI Penetration, worked 60 worked 100,000 CTM 0033A Bleed, 24 hr/392°F (200°C) CTM 0033A Evaporation, 24 hr/392°F (200°C) Service Temperature Range
CTM 0022 Electrical CTM 0112
CTM 0112
CTM 0114 CTM 0171
percent percent °F (°C)
Melting Point Specific Gravity at 77°F (25°C) FDA Recognition, 21 CFR 175.300 Dielectric Constant, at 100 Hz at 100 kHz Dissipation Factor, at 100 Hz at 100 kHz Dielectric Strength, 50 mil gap Volume Resistivity at 73°F (23°C) Arc Resistance
volts/mil ohm-cm seconds
Dow Corning 7 Relase Compound White, translucent #1 270 322 6.5 0.8 -40 to 400 (-40 to 204) None 1.0 Yes
Result Dow Corning 4 Electrical Insulating Compound White, translucent #2 240 279 4.5 1.4 -70 to 400 (-57 to 204) None 1.0 Yes
Dow Corning 111 Valve Lubricant & Sealant White, translucent #3 205 217 0.05 1.1 -40 to 400 (-40 to 204) None 1.0 Yes
2.85 2.83
2.98 3.01
2.88 2.95
<0.0001 <0.0001 >450 2.8 x 1015 126
0.0001 <0.0002 >450 1.1 x 1015 130
0.0001 <0.0005 >450 2.17 x 1015 124
1
CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Copies of CTMs are available upon request.
Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Form No. 71-448k-01
FPH 29249
Dow Corning is a registered trademark of Dow Corning Corporation. Š1996, 1999, 2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " "
Does not melt, even at high temperatures Superior thermal stability Superior oxidation resistance Water resistant
COMPOSITION " Silicone oil " Carbon black " Corrosion inhibitor
MOLYKOTE® 41 Grease
This is a silicone grease that can be used at temperatures higher than those of normal silicone greases APPLICATIONS
" Ideal for use in oven conveyers, kiln dollies, molten salt evacuation pumps, steam turbine regulator links, knife-edge power breakers, etc.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Value
Appearance JIS K 2220
Black
Base oil viscosity at 25ºC
mm /s
316
Penetration (worked 60 times)
mm/10
260 to 300
2
NLGI class
2
Service temperature range
ºC
-20 to 290
Density
g/cm
1.1
JIS K 2220
Drop point
ºC
None
MIL S 8660
Bleed (150ºC/24 hours)
%
4.0
MIL S 8660
Evaporation (150ºC/24 hours)
%
1.0
JIS K 2220
Water washout (38ºC/1 hour)
%
0.5
N
1500
mm/ minute
75,000
3
ASTM D 2596 Four ball weld load (1500rpm/1minute) Maximum Dn value *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. MIL: Military Specification and Standards.
HOW TO USE
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device. Do not use on painted surfaces. Do not use on steel bearing under high loads.
HANDLING PRECAUTIONS
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING
This product is available in 1kg cans CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE 41 Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
05/07/2002
Ref. no. 80-3096-01
DC 4422
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants Molykote ® 55 0 Ring Grease
FEATURES x High oxidation resistance x Wide service temperature range (-65ºC to 175ºC) x Compatable with most plastics x Good corrosion protection
Silicone based lubricant for O-rings APPLICATIONS x Dynamic lubrication between rubber and metal parts in pneumatic systems in aircraft,
automotive and general industrial applications.
TYPICAL PROPERTIES
COMPOSITION
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
x Silicone oil
Standard*
x Ester x Lithium soap
Parameter Unit Appearance Base oil viscosity at 25˚C mm²/s JIS K 2220 Penetration (worked 60 times) mm/10 NLGI class Service temperature range ˚C Density g/cm³ JIS K 2220 Drop point ˚C Fed Std 791 Bleed (150˚C/24 hours) % Fed Std 791 Evaporation (150˚C/24 hours) % JIS K 2220 Oxidation resistance (99˚C/500 hours) MPa JIS K 2220 Water washout (38˚C/1 hour) % DIN 51 802 Emcor corrosion test *JIS: Japanese Industrial Standard. Fed Std: Federal Standard DIN: Deutsches Industrie Norm.
Result off-white 100 300 to 340 1 -65 to 175 1.0 220 3.0 1.4 0.01 4.2 0
HOW TO USE
HANDLING PRECAUTIONS
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
Compatibility with plastics may vary depending on the type and grade of the plastic. Performs adequate compatibility testing in advance. This grease is not compatible with silicone rubber.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 5kg cans. CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
10/3/2007 Ref. No. 80-3093A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants Dow Corning® 557 Silicone Dry Film Lubricant FEATURES • Colorless • Nonstaining
Extreme-pressure, dry film lubricant provides exceptional release and lubricating properties APPLICATIONS
COMPOSITION • Waxlike, extreme-pressure lubricant • Supplied as liquid or aerosol; remains as wax film after solvent evaporation
Dow Corning® 557 Silicone Dry Film Lubricant can be used: • In steel production where it can increase slitter-blade life, resulting in clean, square edges • In aluminum production where it can lengthen the life of tools and dies, improve surface finish, lubricate sliding surfaces and surfaces during extruding, deep drawing or spinning • In machine shops where it can improve surface finishes; extend the life of cutting tools, taps, dies, drills, slitters, and forming tools; reduce wear and reduce stick-slip or metal seizure on bearings, slides, cams adjusting screws, guides and ways • For textile, paper and woodworking industries where it can reduce wear and friction and reduce product staining from spinning frames, knives, scissors, punches, chain, conveyors or material-handling equipment • For rubber and plastic industries where it can reduce sticking, pickup or product contamination from handling equipment, knives, conveyors or sliding surfaces
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method As Supplied CTM1 0137A
Test Color Specific Gravity Flash Point2 Service Temperature Range3 Drying Time Solvent, bulk
Unit
°C (°F) °C (°F) minutes
Result Clear 0.77 39 (102) -40 to 43 (-40 to 110) 30 Naphtha
As Applied Appearance Melting Range Press Fit4 ASTM D 2596 Four Ball Weld Load Fed Std 791a5 Four Ball Wear Scar Coefficient of Friction4 1
°C (°F) N mm
Clear wax film 32-46 (90-115) No stick-slip 1200 0.85 0.07
Corporate Test Methods (CTMs) correspond to standard ASTM tests in most instances. Copies of CTMs are available upon request. 2 Bulk form only. 3 Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. 4 Tested on a Falex LFW-4 Press Fit tester, steel vs. steel, Rc60, 0.6-inch per minute, 12,000 psi in air, room temperature. 5 Method 6514.1.
DESCRIPTION Dow Corning 557 Silicone Dry Film Lubricant is: • An extreme-pressure lubricant with exceptional release properties for cutting and forming metals, and with lubricating properties for heavily loaded tracks, cams, slides, etc. • Colorless in thin films • Nonstaining to paper or fabrics The solvent evaporates after application, leaving a nearly transparent, thin film. This lubricant film begins to melt at 32°C (90°F) and adheres tenaciously to most surfaces, whether in a solid or fluid state.
LISTINGS/SPECIFICATIONS Dow Corning 557 Silicone Dry Film Lubricant is authorized for use in official establishments operating under the Federal Meat And Poultry Inspection Program (formerly USDA H2 ratings) where there is no possibility of food contact.
HOW TO USE Application Dow Corning 557 Silicone Dry Film Lubricant may be sprayed from an aerosol can or an automatic lubricator, applied by brushing or dipping. Only a very thin film is needed for maximum results. The film is useful immediately after the solvent evaporates. Avoid freezing. If bulk Dow Corning 557 Silicone Dry Film Lubricant separates due to freezing, heat the solution to 32°C (90°F) and stir the product until the wax dissolves back into solution. It should remain stable until frozen again or until excessive solvent evaporation occurs. Avoid unnecessary solvent loss, where possible, by closing open application systems. When dipping, use the smallest dip container appropriate to the volume of parts being coated. Keep containers closed unless dipping or removing product. Do not leave dip drums or tanks open overnight or between shifts.
In most dip operations, excessive solvent loss is unavoidable and the solvent must be replenished. Adding naphtha alone will not suffice. The solvent component consists of 94 percent naphtha (41°C [105°F] flash point) mixed with methyl amyl alcohol. This premix should be added to the depleted product that has been heated to 32°C (90°F) and stirred until all wax solids have gone back into solution. Methyl amyl alcohol can be added up to 8 percent, but not less than 6 percent of the solvent mixture. The amount of premix solvent to be added can be determined through experience or by conducting a percent solids test by weighing a well-mixed 3-g (0.1-oz) sample, heating to 105°C (221°F) for 20 minutes and weighing the remaining wax at room temperature. When adding solvent, strive for no more than 8 percent wax solids unless a thicker film is desired than provided by the standard formulation. This rejuvenation process should work three to four times after which the used material should be replaced with fresh product.
Removal of Film Dow Corning 557 Silicone Dry Film Lubricant may be removed by most solvents or by vapor degreasing.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
USABLE LIFE AND STORAGE When stored at or below 25°C (77°F), Dow Corning 557 Silicone Dry Film Lubricant has a shelf life of 60 months from date of manufacture. Refer to
product packaging for “Use By” date. When stored at or below 4°C (40°F), solid material may precipitate. When the material is warmed to room temperature, this material will readily redissolve without affecting lubrication properties.
PACKAGING Dow Corning 557 Silicone Dry Film Lubricant is supplied in aerosol cans containing 312 g (11 oz), in 15.1-kg (5-gal) pails and in 166.4-kg (55-gal) drums. All weights, net.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS Dow Corning 557 Silicone Dry Film Lubricant is a combustible material. Dow Corning 557 Silicone Dry Film Lubricant Spray has the DOT Classification: Compressed gas NOS – flammable gas.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Printed in USA Form No. 10-808A-01
AGP4934
Dow Corning is a registered trademark of Dow Corning Corporation. Š1993, 1998, 2000 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants
FEATURES • Maintain serviceable consistency from -70 to 400°F (-57 to 204°C) • Practically nonvolatile • Odorless • Resistant to a wide range of chemicals; generally resistant to mineral oils, vegetable oils, air, dilute acids, alkalines and most aqueous solutions; Dow Corning 111 Valve Lubricant & Sealant is quite resistant to a variety of organic and inorganic chemicals • Moisture resistant • Electrically insulating • Excellent rubber lubrication • Excellent release and sealing properties • Resistant to oxidation • Essentially nontoxic and nonmelting • Show little tendency to dry out in service
COMPOSITION • Greaselike materials containing an inert amorphous silica filler in combination with selected polydimethyl silicone fluids
Dow Corning ® 7 Release Compound, Dow Corning ® 4 Electrical Insulating Compound and Dow Corning ® 111 Valve Lubricant & Sealant Dimethyl silicone compounds for a variety of lubrication and protection applications USES Dow Corning ® 7 Release Compound can be used in applications including: • Mold release agent for foundry shell and core molds • Break-in treatment for bladders on tire presses • Rubber lubricant and preservative • Release agent for adhesives and glues • Airframe lubricant • Cable-pulling lubricant to draw rubber-covered cable through conduit • Release agent for plastic extruders and processing equipment • Release agent for plastic film packaging machines Uses of Dow Corning ® 4 Electrical Insulating Compound include: • Moisture-proof seal for aircraft, automotive and marine ignition systems and spark plug connections • Waterproof electrical connections • Electrical assemblies and terminals • Seal and lubricant for cable connectors, battery terminals, rubber door seals and rubber and plastic O-rings • Assembly lubricant for various metal-on-plastic and metal-on-rubber combinations • Lubrication for control and pressure plug valves Dow Corning ® 111 Valve Lubricant & Sealant can be used in applications such as: • Sealant for vacuum and pressure systems • Sealant for outdoor equipment, including shipboard applications, subject to washing and harsh environments; meters; electrical service entrance and underground connections • Damping medium for dash pots in electrical and electronic equipment • Chemical barrier coating • Antistick and sealant for transformer gaskets and equipment enclosures, which help prevent gaskets from sticking to metal and resist weathering and water washout • Lubricant for rubber and plastic O-rings (see Use Limitations) • Sealant for gaskets and seals • Lubricant for water softener and faucet valves • Valve stem lubricant for potable water • Aircraft vacuum systems
DESCRIPTION Dimethyl silicone compounds come in three basic consistencies: • Light – Dow Corning 7 Release Compound • Medium – Dow Corning 4 Electrical Insulating Compound • Heavy – Dow Corning 111 Valve Lubricant & Sealant
LISTINGS/ SPECIFICATIONS These compounds are permitted for food contact use under FDA Regulation 21 CFR 175.300, covering polymeric coatings applied as continuous film over a metal substrate. Additionally, these compounds are listed under NSF Standard 51 for use in food processing equipment and NSF Standard 61 for use in potable water applications. Dow Corning 4 Electrical Insulating Compound is designed to meet the requirements of SAE AS 8660.
HOW TO USE For best results, clean and dry surfaces before application. Dow Corning silicone compounds can be applied by hand, by specially designed automated equipment, or by brushing or wiping. When using some high pressure dispensing equipment, separation and compaction can occur. Certain designs of grease guns may seize with silicone compounds; test prior to using.
silicone-treated surfaces. If contaminated by a silicone coating, parts can be wiped or washed with solvent or washed with detergent. • To O-rings or other components made of silicone rubber because they can deteriorate the silicone rubber. These compounds will also slightly swell natural butyl rubbers. Any rubber should be tested for excessive swell or shrink. Because each application may vary in chemical composition, pressure, flow velocity, relubrication requirements and equipment design, the silicone compound should be tested before adopting for regular use. These compounds are not intended for use with liquid oxygen or other strong oxidizing chemicals and should not be used in applications requiring LOX compatibility. These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE When stored at 77°F (25°C), these Dow Corning silicone compounds have a shelf life of at least 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Where a thinner consistency is needed, the compound can be dispersed in a solvent and applied by brushing or spraying.1
These Dow Corning silicone compounds are supplied in 5.3-oz (150g) tubes, 8-lb (3.6-kg) cans, 40-lb (18.1-kg) pails and 440-lb (199.6-kg) drums.
USE LIMITATIONS These specific Dow Corning compounds should not be applied: • To any surface that will be painted or finished. Such coatings may not adhere to the
1
Follow solvent manufacturer’s recommended safe handling instructions and applicable federal, state and local regulations.
Dow Corning 111 Valve Lubricant & Sealant is also available in 14.1-fl oz (400-g) cartridges.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICES, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™ www.dowcorning.com
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. Method
Physical CTM1 0176
Test
Unit
Color
CTM 0191
NLGI Penetration, worked 60 worked 100,000 CTM 0033A Bleed, 24 hr/392°F (200°C) CTM 0033A Evaporation, 24 hr/392°F (200°C) Service Temperature Range
CTM 0022 Electrical CTM 0112
CTM 0112
CTM 0114 CTM 0171
percent percent °F (°C)
Melting Point Specific Gravity at 77°F (25°C) FDA Recognition, 21 CFR 175.300 Dielectric Constant, at 100 Hz at 100 kHz Dissipation Factor, at 100 Hz at 100 kHz Dielectric Strength, 50 mil gap Volume Resistivity at 73°F (23°C) Arc Resistance
volts/mil ohm-cm seconds
Dow Corning 7 Relase Compound White, translucent #1 270 322 6.5 0.8 -40 to 400 (-40 to 204) None 1.0 Yes
Result Dow Corning 4 Electrical Insulating Compound White, translucent #2 240 279 4.5 1.4 -70 to 400 (-57 to 204) None 1.0 Yes
Dow Corning 111 Valve Lubricant & Sealant White, translucent #3 205 217 0.05 1.1 -40 to 400 (-40 to 204) None 1.0 Yes
2.85 2.83
2.98 3.01
2.88 2.95
<0.0001 <0.0001 >450 2.8 x 1015 126
0.0001 <0.0002 >450 1.1 x 1015 130
0.0001 <0.0005 >450 2.17 x 1015 124
1
CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Copies of CTMs are available upon request.
Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Form No. 71-448k-01
FPH 29249
Dow Corning is a registered trademark of Dow Corning Corporation. Š1996, 1999, 2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 7400 Anti-friction Coating FEATURES
Air-curing dry lubricant
• Free from flammable solvents • Water-based, environmentally friendly • High load-carrying capacity • Low coefficient of friction
COMPOSITION • • • • •
Solid lubricants Inhibitor Organic binder Water Stabilisers
APPLICATIONS • Sliding coating of metal/metal combinations with slow to moderately fast movements and high loads. • Suitable for improving the running-in of gearboxes, sliding bearings and sliding guides. • Maintenance-free, permanent lubrication of highly stressed friction combinations with low speeds or oscillating operation, in which the use of oil or grease, for design construction reasons is not possible, or because of the unacceptable risk of soiling. • For running-in car transmission shafts, for the maintenance-free, permanent, non-soiling lubrication of threaded sleeves of car seat adjusting mechanisms, and for the cold working of steel.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Dark grey
Physical properties DIN 53211/4 DIN 53217/2 CTM 0242 I CTM 0007 A
Viscosity at 20°C (DIN4 cup) Density at 20°C Nonvolatile content pH at 20°C Storage life
s g/ml % months
24 1.16 30 8 12
minutes min/°C min/°C min/°C °C
15 40/23 10/50 5/90 -70 to +200
Temperature Drying time at 20°C Curing time Curing time Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
N
p=11300 s=7900 p=343
p=76
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Fretting corrosion - Deyber tester
Result 10x10¦
1. Surface pretreatment: p=phosphated, s=sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 7400 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 40 minutes at 23°C, 10 minutes at 50°C, 5 minutes at 90°C (Object temperature).
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
Solubility Thinning can be carried out using distilled water or tap water.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored between -10°C and 40°C in the original unopened containers, this product has a usable life of 12 months from the date of production.
For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically
2
16/11/1998
Ref. no. 71-0073B-01
DC 2912
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 7400 Anti-friction Coating FEATURES
Air-curing dry lubricant
• Free from flammable solvents • Water-based, environmentally friendly • High load-carrying capacity • Low coefficient of friction
COMPOSITION • • • • •
Solid lubricants Inhibitor Organic binder Water Stabilisers
APPLICATIONS • Sliding coating of metal/metal combinations with slow to moderately fast movements and high loads. • Suitable for improving the running-in of gearboxes, sliding bearings and sliding guides. • Maintenance-free, permanent lubrication of highly stressed friction combinations with low speeds or oscillating operation, in which the use of oil or grease, for design construction reasons is not possible, or because of the unacceptable risk of soiling. • For running-in car transmission shafts, for the maintenance-free, permanent, non-soiling lubrication of threaded sleeves of car seat adjusting mechanisms, and for the cold working of steel.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Dark grey
Physical properties DIN 53211/4 DIN 53217/2 CTM 0242 I CTM 0007 A
Viscosity at 20°C (DIN4 cup) Density at 20°C Nonvolatile content pH at 20°C Storage life
s g/ml % months
24 1.16 30 8 12
minutes min/°C min/°C min/°C °C
15 40/23 10/50 5/90 -70 to +200
Temperature Drying time at 20°C Curing time Curing time Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
N
p=11300 s=7900 p=343
p=76
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Fretting corrosion - Deyber tester
Result 10x10¦
1. Surface pretreatment: p=phosphated, s=sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 7400 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 40 minutes at 23°C, 10 minutes at 50°C, 5 minutes at 90°C (Object temperature).
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
Solubility Thinning can be carried out using distilled water or tap water.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored between -10°C and 40°C in the original unopened containers, this product has a usable life of 12 months from the date of production.
For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically
2
16/11/1998
Ref. no. 71-0073B-01
DC 2912
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 7405 Anti-Friction Coating FEATURES
Heat-curing dry lubricant
• Good corrosion protection • Resistant to adhesion and abrasion • Low coefficient of friction • Resistant to oil, grease and solvents • Avoidance of stick-slip • Electrically insulating
APPLICATIONS • For metal/metal and metal/plastic combinations with slow to moderately fast movements to high loads. • Suitable for car door locks, small parts of cameras, cylinder head bolts and selftapping screws.
TYPICAL PROPERTIES COMPOSITION • Solid lubricants • Organic binder • Solvent
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Yellowish, transparent
Physical properties DIN 53217/2
Density at 20°C Storage life
g/ml years
1.04
Load-carrying capacity, wear protection, service life ASTM-D2625 ASTM-D2714
ASTM-D2714
Falex load-carrying capacity¹ LFW-1, rotating¹ F=680 N, n=72 minª¹, v=7.9 m/minutes no. of revolutions x1000 to μ=0.08 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations x1000 to μ=0.08 Fretting corrosion - Deyber tester
N
b=8000 p=63
p=4
36x10¦
Coefficient of friction Screw test: Erichsen, thread Screw test: Erichsen, head
μ μ
0.13 0.09
1. Surface pretreatment: b=blank, p=phosphated * ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 7405 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-Friction Coating thoroughly before applying by spraying, dipping, centrifuging, brushing or printing. Recommended dry film thickness: 5 to 20μm.
Curing 60 minutes at 120ºC (object temperature).
Solubility Thinning can be carried out using MOLYKOTE®7414 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 23°C in the original unopened containers MOLYKOTE 7405 Anti-friction Coating has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
2
07/12/1998
Ref. no. 71-0104A-01
DC 2913
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1998-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 7409 Anti-friction Coating FEATURES • Outstanding lubricating, coupled with corrosion protection properties • Resistant to oil, grease, solvents and many other chemicals • Avoidance of fretting corrosion
SPECIFICATIONS • Complies with TL 8010-026/1 BWB...-MBB...
COMPOSITION • Solid lubricants • Organic binder • Solvent
Heat-curing dry lubricant APPLICATIONS • Sliding coating of metal/metal combinations with slow to moderately fast movements and moderate to high loads. • Suitable for highly stressed sliding areas with low sliding speeds, oscillating movements or intermittent operations. For improving the running-in process, for permanent lubrication at high temperatures and also where oils and greases cannot be used. • Used successfully for piston rings and tappets of combustion engines, magnetic armatures of vehicle starter motors, parts of vehicle brakes, locks, hinges and pumps. • Corrosion protector for hydraulic and pneumatic parts.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Greyish black
Physical properties DIN 53217/2 CTM 0242 I
Density at 20°C Nonvolatile content Storage life
g/ml % years
1.10 31 5
min/°C min/°C °C
30/220 120/150 -70 to 380
Temperature Curing time Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625 ASTM-D2714
ASTM-D2714
Falex load-carrying capacity¹ LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
N
s=14700 p=364
p=214
Resistance Radiation resistance
rad
1. Surface pretreatment: p=phosphated, s=sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
10{
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 7409 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 120 minutes at 150°C 30 minutes at 220°C (Object temperature).
Solubility Thinning can be carried out using MOLYKOTE®7414 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers MOLYKOTE 7409 Anti-friction Coating has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
16/11/1998
Ref. no. 71-0074B-01
DC 2914
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 7414 Thinner FEATURES
Solvent-based thinner
• Transparent
COMPOSITION • Organic solvent
APPLICATION • Diluting and cleaning solvent for specific solvent-based MOLYKOTE® Anti-Friction Coatings. Especially for products like 7405, 7409, 7620 and D 10.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Transparent
Physical properties DIM 53217/2 DIN 51758
Density at 25°C Flash point Storage life
g/ml °C years
1.03 91 2
* DIN: Deutsche Industrie Norm
HOW TO USE Dilute the Anti-Friction Coating up to 20% with MOLYKOTE 7414 Thinner. Stir thoroughly before applying the diluted product.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 23°C in the original unopened containers, MOLYKOTE 7414 Thinner has a
usable life of 24 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
07/12/1998
Ref. no. 71-0320-01
DC 4089
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1998-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Molykote® BG 20 High Lubricants Performance Synthetic Grease FEATURES • Handles wide temperature range, high speeds and heavy loads • Very good low temperature torque
COMPOSITION • Polyolester grease with lithium complex thickener • NLGI #2 Grease
Synthetic grease handles high speed, high load, high temperature combinations APPLICATIONS • Advantageous in applications that experience high temperatures and extreme pressure or high speed, such as ball bearings of electrical motors, fans, calenders, presses, metal working machines, generators, utility switch contacts, spindles, dryers or other applications
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method
ASTM D 217 ASTM D 566 ASTM D 1264 Fed Std 791C ASTM D 2596 ASTM D 2266
ASTM D 1478
ASTM D 1478
DIN 51802
Test Unit Result Color Beige Oil Base Ester Base Oil Viscosity, at 38°C (100°F) SUS 200 Thickener Lithium complex Specific Gravity 1.01 Penetration, worked 60 mm/10 270 Service Temperature Range, estimated °C (°F) -45 to 182 (-50 to 360) Dropping Point °C (°F) >300 (>572) Water Washout percent 2 Oil Separation, 24 hr at 150°C (302°F) percent 2.2 Four-Ball Test, Weld Load kg 265 Four-Ball Test, Wear Scar, 1 hour at 75°C (167°F), 400 N mm 0.87 Dn Value (shaft size of bearing in mm x rpm), estimated 550,000 Almen-Wieland Machine OK Load N 20,000 Low Temperature Torque Test -20°C (-4°F) N•m 207 x 10-3 -50°C (-58°F) N•m 530 x 10-3 Low Temperature Torque Test, after 20 minute run -20°C (-4°F) N•m 130 x 10-3 -50°C (-58°F) N•m 130 x 10-3 FAG Bearing Test, angular contact thrust ball bearings 160°C (320°F), 1500 N, 6000 rpm hours 662 Corrosion Protection, SKF Emcor rating 1-2
1
Dn values are calculated approximations and will vary widely with temperature, load and bearing type.
DESCRIPTION ®
Molykote BG 20 High Performance Synthetic Grease is a synthetic complex grease with outstanding properties including a wide temperature range estimated at -45 to 182°C (-50 to 360°F) and a high load-carrying
capacity. It combines the most important properties of silicone grease (wide temperature range) and solid lubricantcontaining organic greases (high loadcarrying capacity) in an ester-based grease.
HOW TO USE Apply Molykote BG 20 High Performance Synthetic Grease like any other grease. Follow instructions of bearing manufacturers. For optimum performance, Molykote BG 20 High Performance Synthetic Grease should not be mixed with other greases.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
USABLE LIFE AND STORAGE Molykote BG 20 High Performance Synthetic Grease has a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Molykote BG 20 High Performance Synthetic Grease is supplied in tubes, cartridges, and pails.
LIMITATIONS This product is neither tested nor re resented as suitable for medical or ph rmaceutical uses.
SHIPPING LIMITATIONS None.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed
Printed in USA Form No. 25-379e-01
AGP4934
to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1992, 1998, 2000 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants FEATURES " Superior load carrying capability " Extended time possible between applications " Good oxidation resistance " Can provide lubrication under conditions where it is difficult to create oil film " Reduces wear " Superior water resistance " Superior corrosion resistance " Prevents fretting corrosion
COMPOSITION " " " " "
Mineral oil Lithium soap Solid lubricants EP additives Corrosion inhibitor
MOLYKOTE® BR2 Plus Grease
c d
Premium lithium soap grease including solid lubricants with excellent lubricating capabilities for metal-on-metal friction under heavy loads at slow to fast speeds APPLICATIONS
" Ideally suited for roller bearings, slide bearings, guides, roller guides, ball joints, splines, small low-speed gears, and as an automotive chassis grease.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Appearance JIS K 2220
Penetration (worked 60 times)
Black mm/10
NLGI class JIS K 2220
Value 265 to 295 2
Drop point
ºC
185
Service temperature range1
ºC
-30 to 130
JIS K 2220
Bleed (100ºC 24 hours)
%
2.0
JIS K 2220
Evaporation (99ºC 22 hours)
%
0.2
JIS K 2220
Oxidation resistance (99ºC 100 hours)
MPa
0.03
JIS K 2220
Water washout (38ºC/1 hour)
%
1.0
Shell four ball test OK load
N
3150
Wear scar (1 hour, 800N)
mm
1.2
(6000rpm, 130ºC, 4500N)
hours
40
DN value
mm/min
450,000
DIN 51821-02-A FAG bearing test, type FE9
Corrosion resistance test ASTM D1743
Humidity corrosion
1 (None)
SKF Emcor test
0 (None)
1. Up to 150ºC for short periods of time. *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. DIN:Deutsches Industrie Norm.
HOW TO USE
Clean points of contact. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device. Can also be used in a centralized lubrication system.
HANDLING PRECAUTIONS
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 60 months from the date of production.
PACKAGING
This product is available in 1kg cans (10 cans/case) and 16kg pails. CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE BR2 Plus Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
05/07/2002
Ref. no. 80-3104-01
DC 4420
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® CO220 Oil Chain oil FEATURES Low evaporation • Contains no solvents •
COMPOSITION Synthetic oil • Antioxidant • EP additives •
APPLICATION x Suitable for lubrication of chains. x Wide service temperature range
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local DowCorning sales representative prior to writing specifications on this product. Standard*
Test Color
Unit
Result Brownish, transparent
g/ml mm²/s
0.94 220
ºC ºF
-10 to +250 +14 to +482
Density, viscosity DIN 51 757 DIN 51 562
Density at 20°C Viscosity at 40°C
Temperature Service temperature
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load Almen-Wieland machine OK load
N mm
1800 0.8
N
18000
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply Apply with brush, oil, spray~can, spray gun, drop~feed oiler or conventional metering devices. MOLYKOTE CO220 Oil can also be applied by dipping.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOWCORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest DowCorning sales office or DowCorning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, DowCorning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local DowCorning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that DowCorning's products are safe, effective, and fully satisfactory for the intended end use. DowCorning's sole warranty is that the product will meet the DowCorning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DowCorning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless DowCorning provides you with a specific, duly signed endorsement of fitness for use, DowCorning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
30/11/1998
Ref. no. 71-0153B-01
DC 3006
Ž MOLYKOTE is a registered trademark of DowCorning Corporation. Š1997-2001 DowCorning Corporation. All rights reserved.
P
Information About Molykote® D 10 Anti-Friction Coating
Type Dispersion of solid lubricants in solvent-based resin binder
Physical Form Viscous liquid
Special Properties
R
O
D
U
C
T
I
F
O
R
M
A
T
I
O
N
DESCRIPTION Molykote® D 10 Anti-Friction Coating is
How To Apply Molykote D 10 Anti-Friction Coating
a specially formulated dispersion of solid lubricants in a solvent-based resin binder. It is supplied as a thick liquid suitable for screen-print application processes.
is specially formulated and supplied for use in screen-print manufacturing processes. For optimum performance, the surface should be coated as evenly as possible. A cured film thickness of 18 to 20 microns is recommended. It also can be applied by spray, dip, brush, tampon-print, and other processes. Depending on the application process, further dilution using a solvent such as N-methylpyrrolidone may be required. Please refer to the solvent manufacturer’s safe handling information prior to use. Stir well before and during use.
Once properly cured, it offers wear resistance with high load-carrying capacity, as well as long-term resistance to gasoline, motor oils, and solvents. It also offers excellent corrosion protection. The coating is serviceable at operating temperatures from -70° to 380°C (-94° to 716°F).
Long-term wear resistance
TYPICAL APPLICATIONS Molykote D 10 Anti-Friction Coating
Primary Uses
is ideal as a long-term lubricating film on pistons used in gasoline and diesel engines, compressors and piston pumps, pneumatic and hydraulic systems, and other applications that require help to reduce piston and cylinder wall wear during break-in, cold-start, and ongoing operation situations.
Film lubricant for applications that require help to reduce piston and cylinder wall wear during break-in, cold-start, and ongoing operation situations
N
LIMITATIONS Not intended for medical use.
HOW TO USE Substrate Preparation The surface to be coated must be completely clean and free of grease and oil.
Cure Suggested cure times are 30 minutes at 180°C (356°F) or 60 to 120 minutes at 150°C (302°F). NOTE: Actual curing times vary with substrate size, mass, and material; coating thickness; type of curing oven; and other factors. To assure proper cure and adhesion of the coating, specific tests can be performed. Contact your Dow Corning representative for further details on process application guidelines.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. As Supplied ASTM D 1200 ASTM D 1298 ASTM 3941 As Cured ASTM B 117 ASTM D 2625 ASTM D 2714
Viscosity, 25°C (77°F), cps ......................................................... 27,500 Density, 20°C (68°F), g/cm3 ........................................................... 1.3 Flash Point, °C (°F) ................................................................ 63 (145) Corrosion Resistance, hours ......................................................... >300 Falex Pressure Resistance, phosphate pretreatment, N (lb) ............................... 10,800 (2430) LFW-1, rotating, number of revolutions until µ=0.1 ........................... 5,500 oscillating, number of oscillations until µ=0.08 ..................... 1,000 coefficient of friction, after running in, µ ..................................<0.1
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (517) 496-6000.
STORAGE AND SHELF LIFE Molykote D 10 Anti-Friction Coating
LIMITED WARRANTY— PLEASE READ CAREFULLY
can be stored for 5 years from the date of manufacture at ambient temperatures in its original, closed container.
Dow Corning believes that the information in this publication is an accurate description of the typical characteristics and/or uses of the product or products, but it is your responsibility to thoroughly test the product in your specific application to determine its performance, efficacy and safety. Suggestions of uses should not be taken as inducements to infringe any particular patent.
PACKAGING Molykote D 10 Anti-Friction Coating is available in 5-kg (11-lb) and 50-kg (110-lb) containers.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING 1-517-496-6000.
Unless Dow Corning provides you with a specific written warranty of fitness for a particular use, Dow Corning’s sole warranty is that the product or products will meet Dow Corning’s then current sales specifications. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR USE. Your exclusive remedy and Dow Corning’s sole liability for breach of warranty is limited to refund of the purchase price or replacement of any product shown to be other than as warranted, and Dow Corning expressly disclaims any liability for incidental or consequential damages.
Molykote is a registered trademark of Dow Corning Corporation. ©1996 Dow Corning Corporation. All rights reserved. Printed in USA
AMPM8088
Form No. 10-620-96
Dow Corning Corporation Midland, Michigan 48686-0994
Product Information
High Performance Lubricants MOLYKOTE® D 321 R Anti-friction Coating FEATURES
Air-curing dry lubricant
• Air drying • Avoidance of stick-slip • High ageing resistance
COMPOSITION • Solid lubricants • Solvents • Binder
APPLICATIONS • For metal/metal combinations with slow to medium fast movements and high loads. • Suitable for the permanent lubrication of highly stressed sliding guides with low sliding speeds, oscillating movements or intermittent operation. • Improving the running-in process and for lubrication under high vacuum and at extreme temperatures. • Used successfully for cylinder-head bolts, toaster guides, car mirror adjustment mechanisms, high voltage switches, for the running-in of highly stressed gear wheel. • Emergency lubricant for parts of the rotor head of wind energy installations and for groove-free cold extrusion of steel.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Grey-black
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C (DIN3 cup) Density at 20°C Nonvolatile content Storage life
s g/ml % months
1.07 29 24
min/°C °C
5/23 -180 to +450
Temperature Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
ASTM-D2714
N
b =4500 p=12500 s=6800 b = 212 p=146 s=306 b = 178 p = 400 s = 362
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Coefficient of friction Press-Fit test, μ =
0.075
1. Surface pretreatment: b = blank, p = phosphated, s = sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE D 321 R Anti-Friction Coating. Phosphatization or sandblasting (180 grit) increases the adhesion and service life.
How to apply Stir the Anti-Friction Coating thoroughly before applying by spraying or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 5 minutes at 23ºC
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, MOLYKOTE D 321 R Anti-Friction Coating has a usable life of 24 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as
2
13/11/1998
Ref. no. 71-0219A-01
DC 2904
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Particularly high load-carrying capacity " Good water-resistance and water-washed resistance " Prevents stick-slip and seizure " Good corrosion protection " Excellent protection against galling " Cleanness
COMPOSITION " " " "
Mineral oil Lithium soap Solid lubricants Corrosion inhibitor
MOLYKOTE® DX Paste Light-colored grease-paste with solid lubricants for assembly and long-term lubrication of metallic components APPLICATIONS
" Sliding surfaces and friction contacts exposed to heavy loads, requiring "clean" lubrication, especially at low to medium speeds. " Used successfully, for example, on many friction contacts of electrical and domestic appliances, packaging and office machinery, precision instruments, machinery in foodstuffs and beverages industry, as well as in textile and plastics processing machinery.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, density, viscosity ISO 2137
Unworked penetration
mm/10
285-315
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.1
DIN 51 562
Base oil viscosity at 40ºC (104ºF)1
mm2/s
110
ºC
-25 to +125
ºF
-31 to +257
Initial break-away torque
Nm
124x10-3
Torque after 20 minutes running time
Nm
63x10-3
Kesternich method - flow pressure at -20ºC (-4ºF)
mbar
200
DIN 51 350 pt.4 Weld load
N
4800
DIN 51 350 pt.5 Wear scar under 800N load
mm
0.75
OK load
N
20000
Frictional force
N
1560
Temperature Service temperature ASTM D-1478- Low temperature torque test 80 at -20ºC (-4ºF)
DIN 51 805
Load-carrying capacity, wear protection Four-ball tester (VKA)
Almen-Wieland machine
Coefficient of friction Press-Fit test µ =
0.10, no scatter
Resistance DIN 51 807 pt.1 Water resistance, static evaluation step DIN 51 808
Oxidation resistance, pressure drop after 100h, 99ºC (210ºF)
2-90 bar
0.8
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
2-3
Fretting corrosion - Deyber tester
>36x106
Oil separation DIN 51 817 Oil separation, standard test 1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
The contact points should be cleaned, wherever possible. Paste should be applied using a suitable brush. It can be delivered by a grease gun or central lubricating system. Excess lubrication does not harm.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
%
3.8
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
MOLYKOTE DX Paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
13/09/2002
Ref. no. 71-0135B-01
DC 3633
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®EM-30L Grease FEATURES x Compatible with most plastics x Can be used for plastic-plastic contact, metal-metal contact and plastic-metal contact
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, audio equipment, and office
equipment that have plastic parts.
x Long service life
TYPICAL PROPERTIES
x Low seepage, so it can be used in places wherein cleanliness is required
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
x Does not contain silicone thereby preventing problems with contact point failures
COMPOSITION x Poly-±-olefin x Lithium soap x PTFE, etc.
Standard*
Parameter Appearance Base oil viscosity at 40ºC JIS K 2220 Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC24 hours) JIS K 2220 Evaporation (99ºC22 hours) JIS K 2220 Oxidation resistance (99ºC100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
HOW TO USE Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
Unit
N mm
Value White 90 325 1 -45 to 150 0.91 195 5.0 0.4 0.02 1A 3730 0.5
mNm mNm
110 51
mm²/s
˚C g/cm³ ˚C % % MPa
HANDLING PRECAUTIONS This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 250ºC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 16kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/11/2007 Ref. No. 80-3106A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®EM-50L Grease FEATURES x Compatible with most plastics x Effective in reducing noise from plastic gears
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, audio equipment, and office
equipment that have plastic parts.
x Long service life
x Used as a damper grease to reduce noise in moving parts such as gears.
x Low seepage, so it can be used in places wherein cleanliness is required
TYPICAL PROPERTIES
x Does not contain silicone thereby preventing problems with contact point failures
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard*
COMPOSITION x Poly-±-olefin x Lithium soap
Parameter Appearance
Unit
Base oil viscosity at 40ºC Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC24 hours) JIS K 2220 Evaporation (99ºC22 hours) JIS K 2220 Oxidation resistance (99ºC100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
N mm
Value Translucent White 1050 325 1 -40 to 150 0.84 195 2.5 3.0 0.02 1A 1400 0.71
mNm mNm
290 140
mm²/s
JIS K 2220
HOW TO USE Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
˚C g/cm³ ˚C % % MPa
HANDLING PRECAUTIONS This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 16kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/10/2007 Ref. No. 80-3105A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®EM-60L Grease FEATURES x Compatible with most plastics x Can be used for plastic-plastic contact, metal-metal contact and plastic-metal contact x Long service life x Low seepage, so it can be used in places wherein cleanliness is required x Does not contain silicone thereby preventing problems with contact point failures
COMPOSITION x Polyalfaolefin (PAO) x Lithium soap x PTFE, etc.
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, audio equipment, and office
equipment that have plastic parts. x Components requiring lubrication at low torques and low temperatures.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard*
Parameter Appearance Base oil viscosity at 40ºC JIS K 2220 Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC 24 hours) JIS K 2220 Evaporation (99ºC 22 hours) JIS K 2220 Oxidation resistance (99ºC 100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
HOW TO USE Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
Unit
N mm
Result White 18 325 0 -60 to 130 0.88 195 5.0 0.3 0.02 1a 3140 0.77
mNm mNm
39 20
mm²/s
˚C g/cm³ ˚C % % MPa
HANDLING PRECAUTIONS This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 250ºC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 15kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/10/2007 Ref. No. 80-3081A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Contains no lead or nickel " Suitable for long-term lubrication due to low oil evaporation and low tendency towards oxidation " Emergency running properties and reduction of wear by virtue of incorporated solid lubricants " No drop point: consequently no melting or run-out from lubrication point " Good water washout resistance
COMPOSITION " " " "
Mineral oil Inorganic thickener Corrosion inhibitors Solid lubricants
MOLYKOTE® FB 180 High Performance Grease
High performance grease for metal/metal combinations involving slow to medium-fast movements and light to heavy loadings, particularly at high temperatures APPLICATIONS
" Suitable for lubrication points with light to heavy loadings and low to medium speeds, particularly those exposed to continuous high temperatures. " Used successfully on plain and roller bearings of conveyor installations in drying kilns, vulcanizing plants, heating installations, fans and electric motors.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity DIN 51 818
NLGI consistency class
2
ISO 2137
Worked penetration
mm/10
265-295
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.86
DIN 51 562
Base oil viscosity at 40ºC (104ºF)1
mm2/s
260
ºC
-30 to +160, +180 for short periods
ºF
-22 to +320, +356 for short periods
ºC/ºF
None
Initial break-away torque
Nm
593x10-3
Torque after 20 minutes running time
Nm
68x10-3
Temperature Service temperature
ISO 2176
Drop point
ASTM-D147880 Low temperature torque test at -20ºC (-4ºF)
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
2200
DIN 51 350 pt.5 Wear scar under 800N load
mm
1.3
OK load
N
20000
Frictional force with OK load
N
3085
Almen-Wieland machine
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
2.0
Oil separation DIN 51 817 Standard test 1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. Do not mix with other greases.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE FB 180 High Performance Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
25/01/2002
Ref. no. 71-0164C-01
DC 2997
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty ® Lubricants Molykote Food Grade Spray Oil FEATURES
Multi purpose mineral oil spray for food processing equipment
x
Easy to use
APPLICATIONS
x
Good penetration High corrosion protection High load capability Meets FDA Regulation 21 CRF 178.3570 and USDA H1 Classification for incidental food contact Odorless and tasteless
x
x x x
x
Lubrication of mechanical components in food & beverage processing equipment
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard
Test Color
COMPOSITION x x x x
Mineral oil Corrosion inhibitor EP/AW additive Propellant
DIN 51 562 ASTM D 562 ASTM D2270
Viscosity Base oil viscosity at 40qC Base oil viscosity at 100qC Viscosity index of base oil
ASTM D97
Temperature Service temperature range Pour point
DIN 51 350
ASTM D665
Unit
Value Transparent
mm²/s mm²/s
96 11 102
°C °C
-10 to +120 <-10
Load Carrying Capacity, Wear Protection, Speed Four-Ball Tester (VKA), mm 0.5 Wear Scar under 40 kg Load, 1200 rpm Corrosion Protection Corrosion protection
Pass
ASTM: American Society for Testing and Materials. DIN: Corporate Deutsche Industrie Norm. ISO: International Standardization Organization.
DESCRIPTION
HANDLING PRECAUTIONS
Molykote Food Grade Spray Oil is a multi-purpose mineral oil aerosol. It is suitable for applications in the food, pharmaceutical and similar industries.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
®
HOW TO USE Shake well before use. Clean contact surfaces before spraying.
USABLE LIFE AND STORAGE When stored at or below 23 °C in the original unopened containers, this product has a usable life of 24 months from the date of production.
PACKAGING
This product is available in 400ml spray cans.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Food Grade Spray Oil Ref. No. 80-3197-01
June 23, 2003 FPH 35600
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants Molykote ® G-0010 Multipurpose Bearing Grease FEATURES x Wide temperature range x Extreme Pressure lubrication x Excellent corrosion-preventive properties x Shear resistant
COMPOSITION x Modern polyurea thickener x Mineral base oil x Corrosion inhibitor
Multipurpose Polyurea-thickened bearing grease APPLICATIONS x x x x
Electrical motors Fan bearings Water pump bearings Dryers in chemical and paper industries
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard Test Unit Value Color Green Base oil type Thickener type
ASTM D 217 ASTM D 445
Consistency, Viscosity Consistency Worked Penetration Base oil viscosity @ 40°C Temperature Service temperature range (est.)
Mineral oil Polyurea
NLGI Class mm/10 mm²/s
2 265 - 295 125 -30 to +170 -20 to +340 > 260 (> 525)
ASTM D2265
Dropping point
°C °F °C (°F)
FTMS 791C-321.2
Oil Separation/Evaporation Oil separation (24 hrs/ 100°C) Evaporation loss (24 hrs/ 100°C)
Mass-% Mass-%
2.3 0.1
Load Carrying Capacity, Wear Protection, Speed ASTM D 2596 ASTM D 2266 ASTM D 1743
Four Ball Tester Weld load kg Wear scar under (40 kg; 75qC; 1 hr) mm Dn value (DR x rpm; estimated) Corrosion prevention
ASTM: American Society for Testing and Materials FTMS: Federal Test Methods
315 0.60 400 M 1, 1, 1 Pass
DESCRIPTION
Molykote® G-0010 is a mineral oil-based grease thickened by a di-urea system. Molykote® G-0010 offers excellent low temperature properties and load-carrying characteristics. Molykote® G-0010 provides premium rust prevention and due to its polyurea thickener superior shear and oxidation stability.
HOW TO USE Apply using conventional grease application methods, i.e., clean brush, grease gun and manual or automated dispensing equipment.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored between 0 and 40°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in 400g cartridges, 16kg pails, and 180kg drums.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® G-0010 Multipurpose Bearing Grease
June 18, 2003
Ref. No. 80-3280-01
FPH 35597
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. ~2003 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Wide service temperature range " Compatible with many plastics and elastomers " Meets FDA Regulation 21 CFR 178.3570 and USDA H1 classifications for incidental food contact " Fully synthetic base oil " White color " Available in NLGI consistency classes 1 and 2
BENEFITS " Formulated to provide higher load carrying capacity, greater wear resistance and longer service life compared to conventional petroleum-based lubricants " Provides good compatibility with most industrial and engineering substrates including many plastic and rubber materials " Excellent low temperature torque " Low consistency formulation of G-4501 allows use in automatic dispensing systems
COMPOSITION " PAO base oil " Aluminum complex thickener " Fortified with polytetrafluoroethylene (PTFE)
MOLYKOTE® G-4500/G-4501 Multi-purpose synthetic grease White food grade synthetic greases APPLICATION
" General purpose light consistency white synthetic grease can be used in rolling element and plain bearings, pivot pins, cams, guides, ways, drive screws, gears, splines and other machine elements.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. ASTM*
Property
Unit
Value G-4500
G-4501
Consistency, Viscosity, Specific Gravity DIN 51 818
NLGI consistency class
2
1
ASTM D217
Penetration at 25ºC (77ºF) (W/60)
mm/10 265-295
310-340
ASTM D445
Base oil viscosity at 40ºC (104ºF)
cSt
100
100
ASTM D445
Base oil viscosity at 100ºC (212ºF)
cSt
14.4
14.4
ISO 2811
Specific gravity at 25ºC (77ºF)
g/ml
0.84
0.83
ºC
-40 to 150 -40 to 150
ºF
-40 to 302 -40 to 302
ºC
>270
>260
ºF
>518
>500
Temperature Temperature range (approximate) ASTM D2265 Dropping point FD 791-32/2
Oil bleed, 24 hours, 100ºC (212ºF)
wt%
3.1
4.7
FD 791-32/2
Oil evaporation, 24 hours, 100ºC (212ºF) wt%
0.4
0.5
0.9
0.7
ASTM D4693 Low-temperature torque at -40ºC (-40ºF)
Nm
Load Carrying Capacity, Wear Protection, Speed ASTM D2266 Four-ball wear, 40kg, 1200rpm
mm
0.5
0.5
ASTM D2596 Four-ball EP, weld load, minimum
N
>3,100
>3,100
ASTM D2509 TIMKEN test, OK load
kg
>18
>18
325,000
325,000
Dn, bearing ID (mm)x(rpm), estimated * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
DESCRIPTION
MOLYKOTE G-4500/G-4501 Multi-purpose synthetic greases are high-performance greases that combine the benefits of wide operating temperature range and broad compatibility with varied materials. Both are thickened with an aluminum complex and contain white solid lubricants. They can be used to lubricate bearings, gears, chains and sliding mechanisms in food processing machinery.
HOW TO USE
USABLE LIFE AND STORAGE
When stored at or below 40ºC (104ºF) in the original unopened containers, these products have a usable life of 60 months from the date of production.
PACKAGING
These products are available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning Sales Office or Dow Corning Distributor.
Apply using conventional grease application methods, i.e., clean brush, grease gun and manual or automated dispensing equipment.
LIMITATIONS
HANDLING PRECAUTIONS
HEALTH AND ENVIRONMENTAL INFORMATION
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com www.molykote.com
MOLYKOTE G-4500/G-4501 Multi-purpose synthetic grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
02/10/2002
Ref. no. 80-3150-01
DC 4422
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " " " " " "
Low friction coefficient High pressure-absorption capacity Prevents seizure and scoring Suppresses stick-slip Reduces formation of fretting corrosion Facilitates disassembly Good coverage Provides emergency running performance
COMPOSITION " Mineral oil " Solid lubricants
MOLYKOTE® G-Rapid Plus Solid lubricant paste
Solid lubricating paste with particularly low friction coefficient for assembly and running-in of metallic components APPLICATIONS
" Suitable for the press-fit production of all types of machine elements, as a running-in lubricant for new machines and gears, as permanent lubrication of machine elements which are submitted to slight or intermittent movement only, as well as for drilling, sawing and thread-cutting. " Used to lubricate threaded spindles, splined shafts, tooth gearing, worm gearing, moving screws, fittings, pumps, guides on machine tools, as well as for fitting ball and roller bearings, pulleys, wheel flanges and bolts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density Unworked penetration
mm/10
255-275
Density at 20ºC (68ºF)
g/ml
1.40
ºC
-35 to +450
ºF
-31 to +842
Weld load
N
5300
Almen Wieland machine OK load
N
>20000
Temperature Service temperature range Load-carrying capacity DIN 51 350 pt.4
Four-ball tester
Coefficient of friction In bolted connection M12, 8.8 with blackened surface (Erichsen tester), - µ thread
0.10
- µ head
0.06
Press-Fit test, µ
0.05, no chatter
Resistance DIN 51 807 pt.1
Water resistance, static, evaluation
1-90
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply
Clean the sliding surfaces or contact areas, then apply paste with a brush, cloth, synthetic sponge or window leather. Do not use in excess as with
grease lubrication. Vigorous rubbing into metal surface will improve adhesion. Do not mix with greases or oils.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
PACKAGING
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE G-Rapid Plus Solid lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0084C-01
DC 2931
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® G 67 Extreme pressure grease FEATURES • Excellent protection against fretting corrosion • Good load carrying capacity • High level of protection against wear • Particularly adhesive
COMPOSITION • • • •
Mineral oil Lithium soap Adhesion improver Solid lubricants
APPLICATION • Spur gear systems, load chains, settling shims, springs, shaft-hub connection, encapsulated joints, gears, linear motion guides.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Beige
Penetration, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C
mm/10 g/ml mm²/s
1 310-340 1.12 115
°C °C
-25 to +120 155
Temperature ISO 2176
Service temperature Drop point
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 T.4 Weld load DIN 51 350 T.5 Wear scar under 600N load Almen-Wieland machine, OK load Fretting corrosion - Deyber tester
N mm N
4800 0.75 20000 >36x10¦
Resistance DIN 51 808
Oxidation resistance, pressure drop 100h, bar 99°C
2.5
Corrosion protection DIN 51 802
Emcor method
0-1
Coefficient of friction Steel ball against plastic surface (POM) Ø ball = 12.7mm, load = 6.3N, v = 10mm/s, 24h
μ
0.08
%
4.3
Oil separation - evaporation DIN 51 817 Fed-Standard 791-32-2
Oil separation - standard test 7 days, 40°C
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply
Environment and Regulatory Affairs specialists available in each area.
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. In the event of long breaks in service e.g. overnight, the pressure in the delivery equipment should be relieved. Not to be mixed with other greases.
For further information, please consult your local Dow Corning representative.
Because of variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in 1kg cans, 400g cartridges and 5kg drums.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, 2
30/11/1998
Ref. no. 71-0317-01
DC 4079
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1998-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants DOW CORNING® High-Vacuum Grease Silicone compound FEATURES
Stiff, non-melting silicone lubricating material
• Good lubricating and sealing ability • Low volatility • Excellent resistance to water, chemicals, high and low temperatures
COMPOSITION • Silicone oil • Inorganic thickener
APPLICATIONS • Seals and lubricates chemical processing equipment. • Lubricating plug valves, control valves, flow meter bearings, ceramic plug cocks, fire extinguisher valves, water treating equipment, synthetic rubber gaskets and seals in high temperature applications. • Sealing vacuum and pressure systems. • Lubricating O-rings in binoculars and telescopes. Prevents fogging of delicate lenses.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
ISO 2137 ISO 2137 CTM 0033A A CTM 0033A B
Physical nature Penetration, unworked Penetration, worked 60, max. Bleed, 24 hours; 200°C Evaporation, 24 hours; 200°C Melting point
mm/10 mm/10 % % °C
White to grey, translucent Stiff compound 175 to 210 260 <0.5 <2.0 None
* CTM: Corporate Test Method, copies of CTMs are available on request.
PERFORMANCE DATA Solubility DOW CORNING High-Vacuum Grease is insoluble in water, methanol, ethanol, acetone, glycol and glycerine. It can be dispersed in kerosene, stoddard solvent, benzene, toluene, ethyl ether or petroleum ether.
Chemical resistance DOW CORNING High-Vacuum Grease is unaffected by most vegetable and minerals oils, many organic compounds, and most common gases. It is also resistant to most aqueous solutions of inorganic salts and to dilute acids and alkalies. The suitability of DOW CORNING
High-Vacuum Grease should always be tested before the material is adopted for regular use.
HANDLING PRECAUTIONS In case of eye contact, flush eyes with water. PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL
DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as 2
23/11/1998
Ref. no. 22-0911C-01
DC 3677
® DOW CORNING is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants FEATURES x Compatible with most rubber and plastics x Excellent stability at high temperatures x Superior resistance to chemicals and solvents x Minimal deterioration due to oxidation, appropriate for long-term lubrication x Low vapor pressure (base oil)
COMPOSITION x Perfluoro polyether x Fluorinated polymer x Corrosion inhibitor
®
MOLYKOTE HP-870 Grease Fully fluorinated grease provides extraordinary performance under extreme conditions APPLICATIONS x MOLYKOTE HP-870 Grease can be used broadly under harsh conditions such as high temperatures, corrosive, solvent, liquefied natural gasses, high vacuum, etc. x This grease is ideally used for use in clean rooms, semiconductor manufacturing equipment, cardboard manufacturing equipment, hot air dryer motor axles, etc., where the evaporation of the lubricant could be problematic.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Appearance JIS K 2220
Penetration (worked 60 times) Service temperature range
Value White
mm/10 ºC
NLGI class
280 -20 to 250 2
MIL-S-8660
Density Bleed (200ºC 24 hours)
g/cm3 %
2.0 5.0
MIL-S-8660
Evaporation (200ºC 24 hours)
%
1.0
MIL-S-8660 ASTM D2596
Evaporation (200ºC 1000 hours) Four ball weld load (1500rpm/1minute)
% N
3.0 >4900
ASTM D2266
Four ball wear scar (1200rpm, 392N, 1 hour)
mm
1.3
JIS K 2220
Low temperature torque test (-20ºC) Ncm Ncm
54 28
Starting torque
Ncm
Running torque
Ncm
Not measurable Not measurable 0 to 1
Pa
2x10-6
Starting torque Running torque JIS K 2220
DIN 51 802
Low temperature torque test (-40ºC)
Emcor corrosion test Base oil vapor pressure 20ºC
* JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. MIL: Military Specification and Standards. DIN: Deutsches Industrie Norm.
HOW TO USE
PACKAGING
Clean points of contact. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
This product is available in 100g plastic cans and 750g collapsible cartridges.
HANDLING PRECAUTIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
Although MOLYKOTE HP-870 Grease is extremely chemically stable, it gradually begins to break down at temperatures in excess of 250ºC releasing a toxic gasses; be sure that this product is only used in an environment with adequate ventilation.
Do not smoke cigarettes if they have been in contact with this product. Be sure to wash your hands thoroughly after working with this product. Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard
information. The material safety data
LIMITATIONS
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
sheet is available on the Dow Corning
website at www.molykote.com. You can also obtain a copy from your
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
local Dow Corning sales representative
or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
When stored, unopened in a cool, dark
place this product, has a usable life of 36 months from the date of production.
Website Guide For more information on our company and how to contact us, visit our website, www.molykote.com We help you invent the future."
MOLYKOTE HP-870 Grease 2 Ref. no. 80-3077B-01
21/02/2007 DC 4422
We help you invent the future. is a trademark of Dow Corning Corporation. MOLYKOTE and DOW CORNING are registered trademarks of Dow Corning Corporation. ©2002, 2003 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants FEATURES
" Compatible with most rubber and plastics " Excellent stability at high temperatures " Superior resistance to chemicals and solvents " Minimal deterioration due to oxidation, appropriate for long-term lubrication " Low vapor pressure (base oil)
COMPOSITION " Perfluoro polyether " Fluorinated polymer
MOLYKOTE® HP-300 Grease Fully florinated grease provides extraordinary performance under extreme conditions APPLICATIONS
" MOLYKOTE HP-300 Grease can be used broadly under harsh conditions such as low or high temperatures, corrosive, solvent, liquefied natural gasses, high vacuum, etc. " Clean room equipment and semiconductor manufacturing equipment where the volatization of the lubricating material is undesirable.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Value
Appearance JIS K 2220
Penetration (worked 60 times)
White mm/10
NLGI class
280 2
Service temperature range
ºC
-65 to 250
Density
g/cm
2.0
MIL-S-8660
Bleed (200ºC 24 hours)
%
8.0
MIL-S-8660
Evaporation (200ºC 24 hours)
%
0.2
MIL-S-8660
Evaporation (200ºC 1000 hours)
%
1.0
ASTM D2596
Four ball weld load (1500rpm/1minute)
N
3330
ASTM D2266
Four ball wear scar (1200rpm, 392N, 1 hour)
mm
1.1
JIS K 2220
Low temperature torque test (-20ºC) Starting torque
Ncm
4.1
Running torque
Ncm
1.8
Ncm
11
JIS K 2220
3
Low temperature torque test (-40ºC) Starting torque Running torque
Ncm
3.6
Base oil vapor pressure 20ºC
Pa
4x10-10
* JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. MIL: Military Specification and Standards.
HOW TO USE
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
HANDLING PRECAUTIONS
Although MOLYKOTE HP-300 Grease is highly chemically stable, at temperatures in excess of 250ºC the material will gradually decompose and release toxic gasses; be sure to have adequate ventilation if you expect the material to decompose. Do not smoke cigarettes that are contaminated with this product. Be sure to wash hands thoroughly after use. Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.molykote.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING
This product is available in 100g and 500g plastic cans.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Website Guide
For more information on our company and how to contact us, visit our website, www.molykote.com We help you invent the future."
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE HP-300 Grease 2 Ref. no. 80-3103A-01
22/12/2003 16608
We help you invent the future. is a trademark of Dow Corning Corporation. MOLYKOTE and DOW CORNING are registered trademarks of Dow Corning Corporation. ©2002, 2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants
MOLYKOTE® HSC plus Solid lubricant paste
c d
Solid lubricant paste; contains no lead or nickel FEATURES " Can be used over a wide range of temperature (-30ºC/-22ºF to 1100ºC/2012ºF) " Enables non-destructive dismantling, even after long use at high temperatures " High load-carrying capacity " Due to stated coefficient of friction, defined pre-stressing forces for bolted joints can be achieved " Good corrosion protection " Good electrical conductivity
COMPOSITION " " " "
Mineral oil Thickening agents Solid lubricants Metal powder, (lead-free)
APPLICATIONS
" For metal/metal combinations that are subjected to high temperatures and frictional contacts which, typically for bolted joints, are free from lead or nickel. " Suitable for lubrication points with low speeds, subjected to high temperatures and corrosive effects, and also require a low and constant coefficient of friction. As a contact lubricant for electrically conducting components. " Used successfully for stud bolts of gas and steam turbines, stud bolts of turbochargers of diesel engines, flanged connections in chemical and petrochemical plants.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Copper
Penetration, density, viscosity ISO 2137
Unworked penetration
mm/10
250-280
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.4
ºC
-30 to 1100
ºF
-22 to 2012
ºC
None
ºF
None
Temperature Service temperature1 ISO 2176
Drop point
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
4800
DIN 51 350 pt.5 Wear scar under 400N load
mm
0.6
DIN 51 350 pt.5 Wear scar under 800N load
mm
1.1
OK load
N
20000
Frictional force
N
1700
Almen-Wieland machine
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Coefficient of friction Screw test: Erichsen2 Screw test - µ thread
0.14
Screw test - µ head
0.09
Initial break-away torque Nm 120 1. Temperature limit of solid lubricants 2. Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. 3. M 12, with starting torque Ma = 56Nm and heat treatment at 540ºC/1004ºF, 21h, bolt material: 21 Cr MoV 57 mat no. 1.7709. * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm. 3
HOW TO USE How to apply
If possible, clean the thread and used bolts with a wire brush. Spread an adequate amount of the paste on the contact areas in order to obtain a good seal. An excess is not harmful. In order not to alter the properties, the paste must not be mixed with greases or oils. Use spray can in order to apply the product more quickly and cleanly to larger areas or poorly accessible places.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory
MOLYKOTE HSC plus Solid lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0212C-01
DC 2905
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants Molykote® Multi-purpose Oils
FEATURES • • • • • • •
Lower overall maintenance costs Wider temperature range Longer oil-drain intervals Reduced lubricant consumption Extended equipment lifetime Reduced energy consumption Long life reduces lubricant usage, maintenance cost
High-performance multi-purpose industrial lubricants
DESCRIPTION
HANDLING PRECAUTIONS
COMPOSITION
Molykote® multi-purpose oils provide protection and lubrication for a wide range of moving components in industrial systems. Depending on the application, your Dow Corning representative can help you select the right oil from a range of viscosities, additive packages.
• Hydrocracked Mineral oil (MO) based lubricants
HOW TO USE
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
USABLE LIFE AND STORAGE Molykote multi-purpose oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING Molykote multi-purpose oils are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS LISTINGS AND SPECIFICATIONS Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES
2
Viscosity Index
Flash Point, °F
Pour Point, °F
Fire Point, °F
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
Base Oil
Additive Package
5.3
Viscosity @ 210°F, cSt
31.2
Viscosity @ 100°F, cSt
32
Viscosity @ 100°C, cSt
H-1
Viscosity @ 40°C, cSt
Multi-Purpose Oils1 L-0532FG Multi Purpose Light Oil2
ISO Grade
Molykote® brand Product
USDA/NSF status
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
34.3
5.4
103
420
-18
445
0.857
7.13
MO
R&O/AW
H-2
68
68.5
9.2
76.3
9.4
110
450
-15
480
0.868
7.22
MO
RO
L-0510 Multi Purpose Oil2
H-2
100
103
11.8
104
12.1
9.5
470
-15
495
0.876
7.29
MO
R&O/AW
L-0510FG Multi Purpose Oil2
H-1
100
105.1
12
118.2
12.3
103
495
-15
540
0.866
7.21
MO
R&O/AW
L-0568 Multi Purpose Oil
1 2
Typical values; not for use in preparing specifications. The oil date is also displayed in the Molykote® Hydraulic Oils Data Sheet.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Molykote® Multi-purpose Oils Ref. No. 80-3042A-01
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
High Performance ® Lubricants Molykote Compressor and Vacuum Pump Oils FEATURES x
Lower overall maintenance costs
x
Wider temperature range Longer oil-drain intervals Reduced lubricant consumption Extended equipment lifetime Reduced energy consumption Long life reduces lubricant usage, maintenance costs
x x x x x
COMPOSITION x
Mineral oil (MO), polyalphaolefin (PAO), polyalkylene glycol polyolester (PAG/POE), diester (DE) and mineral oil/diester (MO/DE) – based lubricantss
DESCRIPTION
HANDLING PRECAUTIONS
Molykote® compressor and vacuum pump fluids are formulated to meet or exceed the performance of all comparable OEM fill products. Molykote offers solutions for a variety of applications and equipment including rotary and reciprocating equipment, screw, vise, centrifugal and piston compressors and vacuum pumps and blowers. Dow Corning supports oil analysis to ensure that the right product is used for each application and that product and equipment life and performance is maximized.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of additives in lubricating fluids. Sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTING AND SPECIFICATIONS Molykote lubricating fluids are kosher approved and conform to USDA/NSF listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE Molykote compressor and vacuum pump oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Molykote compressor and vacuum pump oils are available in 18.9- and 208.2-L (5- and 55-gal) containers, except for Molykote® L-0668 Ammonia Refrigeration Compressor Oil, which is available in 208.2- and 1249-L (55- and 330-gal) containers.
LIMITATIONS Do not mix Molykote® L-3232 or L-3246 Synthetic Compressor Oil with mineral oil or PAO-based lubricants. These PAG-based products are not compatible with mineral oil or PAO lubricants. Molykote® L-0268, L-1568 and L-1510 are intended for use in compressors or vacuum pumps handling corrosive gas such as HCI or methyl chloride. Because these products are not formulated with antioxidants, the total amount of oxygen should be no more that 2% of the gas stream.
SHIPPING LIMITATIONS
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
None.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
We help you invent the future.™ www.dowcorning.com
TYPICAL PROPERTIES
Additive Package
Base Oil
Density @ 20°C, lb/gal
Spec Grav @ 20°C, g/mL
Pour Point, °C
Fire Point, °F
Flash Point, °F
Viscosity Index
Viscosity @ 210°F, cSt
Viscosity @ 100°F, cSt
Viscosity @ 100°C, cSt
Viscosity @ 40°C, cSt
ISO Grade
Molykote® brand Product
NSF Status
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
Air Compressor Oil L-1232FG Synthetic Compressor Oil
H-1
32
30.2
5.7
33
5.8
138
465
515
-60
0.826
6.87
PAO
R&O
L-1232 Synthetic Compressor Oil
H-2
32
30.1
5.7
32.9
5.8
144
470
520
-60
0.835
6.95
PAO
R&O
L-3232 Synthetic Compressor Oil
H-2
32
39.3
7.9
42.7
8.1
178
510
575
-48
0.974
8.11
PAG/POE
R&O
L-0246 Compressor Oil
H-2
46
46.6
6.8
51.7
7
100
440
450
-18
0.863
7.18
MO
R&O
L-1246FG Synthetic Compressor Oil
H-1
46
47
7.9
51.6
8.1
138
475
525
-42
0.829
6.9
PAO
R&O
L-1246 Synthetic Compressor Oil
H-2
46
44.2
7.7
48.5
7.8
138
515
535
-57
0.838
6.97
PAO
R&O
L-3246 Synthetic Compressor Oil
H-2
46
48.2
9.4
52.4
9.6
183
525
540
-45
0.974
8.11
PAG/POE
R&O
L-4646 Synthetic High Temp Compressor Oil
H-2
46
48.1
7.4
53.3
7.3
111
550
570
-42
0.947
7.88
POE
R&O
L-1268 Synthetic Compressor Oil
H-2
68
62
9
60
9
121
520
580
-54
0.840
6.99
PAO
R&O
L-1210 Synthetic Compressor Oil
H-2
100
98
14
108
14
145
520
550
-48
0.841
7
PAO
R&O
L-4610 Synthetic Blend Piston Compressor Oil
H-2
100
91.7
11.1
103.4
11.4
101
500
520
-15
0.880
7.52
MO/DE
R&O
100
98
9.5
112
9.8
62
515
555
-28
0.960
8.03
DE
R&O
L-4611 Synthetic Reciprocating Compressor Oil Vacuum Pump Oil L-1668FG Synthetic Blend Vacuum Pump Oil
H-1
68
63.1
9
70
9.3
113
445
465
-18
0.856
7.12
PAO/MO
R&O
L-0610 Vacuum Pump Oil
H-2
100
106.9
12.4
117.7
12.7
100
500
525
-18
0.867
7.22
MO
R&O
Ammonia Compressor Oil L-0660 Para Synthetic Ammonia Refrigeration Compressor Oil
H-2
68
69
9
77
9
100
440
475
-39
0.87
7.24
MO
PPD
L-0668 Ammonia Refrigeration Compressor Oil
H-2
68
63
6.7
65.4
6.9
59
345
360
-30
0.897
7.46
MO
None
Special Purpose Fluids L-1605FG Synthetic Barrier Fluid
H-1
5
5.3
2
5.6
2
124
320
345
-60
0.8
6.66
PAO
None
L-4640 Synthetic Compressor Flush Fluid
H-2
32-46
38.6
5.7
42.4
5.8
65
445
520
-42
0.963
8.01
DE
R&O C1
L-0268 Process Gas Oil
-
68
68
9
76
9
102
420
470
-33
0.848
7.06
MO
L-1510 Process Gas Oil
-
100
100
14
111
14
138
520
572
-30
0.838
6.97
PAO
C1
L-1568 Process Gas Oil
-
68
68
10
75
10
140
516
567
-30
0.834
6.94
PAO
C1
1
Typical values; not for use in preparing specifications. The H-2 designation indicates the lubricated part cannot have contact with food. The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 4 The oil date is also displayed in the Molykote® Hydraulic Oils Data Sheet. 2 3
Molykote ® Compressor And Vacuum Pump Oils Ref. No. 80-3002E-01
Dec 6, 2007 DIC173925
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006, 2007 Dow Corning Corporation. All rights reserved.
Product Information
High Performance ® Lubricants Molykote Compressor and Vacuum Pump Oils FEATURES x
Lower overall maintenance costs
x
Wider temperature range Longer oil-drain intervals Reduced lubricant consumption Extended equipment lifetime Reduced energy consumption Long life reduces lubricant usage, maintenance costs
x x x x x
COMPOSITION x
Mineral oil (MO), polyalphaolefin (PAO), polyalkylene glycol polyolester (PAG/POE), diester (DE) and mineral oil/diester (MO/DE) – based lubricantss
DESCRIPTION
HANDLING PRECAUTIONS
Molykote® compressor and vacuum pump fluids are formulated to meet or exceed the performance of all comparable OEM fill products. Molykote offers solutions for a variety of applications and equipment including rotary and reciprocating equipment, screw, vise, centrifugal and piston compressors and vacuum pumps and blowers. Dow Corning supports oil analysis to ensure that the right product is used for each application and that product and equipment life and performance is maximized.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of additives in lubricating fluids. Sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTING AND SPECIFICATIONS Molykote lubricating fluids are kosher approved and conform to USDA/NSF listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE Molykote compressor and vacuum pump oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Molykote compressor and vacuum pump oils are available in 18.9- and 208.2-L (5- and 55-gal) containers, except for Molykote® L-0668 Ammonia Refrigeration Compressor Oil, which is available in 208.2- and 1249-L (55- and 330-gal) containers.
LIMITATIONS Do not mix Molykote® L-3232 or L-3246 Synthetic Compressor Oil with mineral oil or PAO-based lubricants. These PAG-based products are not compatible with mineral oil or PAO lubricants. Molykote® L-0268, L-1568 and L-1510 are intended for use in compressors or vacuum pumps handling corrosive gas such as HCI or methyl chloride. Because these products are not formulated with antioxidants, the total amount of oxygen should be no more that 2% of the gas stream.
SHIPPING LIMITATIONS
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
None.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
We help you invent the future.™ www.dowcorning.com
TYPICAL PROPERTIES
Additive Package
Base Oil
Density @ 20°C, lb/gal
Spec Grav @ 20°C, g/mL
Pour Point, °C
Fire Point, °F
Flash Point, °F
Viscosity Index
Viscosity @ 210°F, cSt
Viscosity @ 100°F, cSt
Viscosity @ 100°C, cSt
Viscosity @ 40°C, cSt
ISO Grade
Molykote® brand Product
NSF Status
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
Air Compressor Oil L-1232FG Synthetic Compressor Oil
H-1
32
30.2
5.7
33
5.8
138
465
515
-60
0.826
6.87
PAO
R&O
L-1232 Synthetic Compressor Oil
H-2
32
30.1
5.7
32.9
5.8
144
470
520
-60
0.835
6.95
PAO
R&O
L-3232 Synthetic Compressor Oil
H-2
32
39.3
7.9
42.7
8.1
178
510
575
-48
0.974
8.11
PAG/POE
R&O
L-0246 Compressor Oil
H-2
46
46.6
6.8
51.7
7
100
440
450
-18
0.863
7.18
MO
R&O
L-1246FG Synthetic Compressor Oil
H-1
46
47
7.9
51.6
8.1
138
475
525
-42
0.829
6.9
PAO
R&O
L-1246 Synthetic Compressor Oil
H-2
46
44.2
7.7
48.5
7.8
138
515
535
-57
0.838
6.97
PAO
R&O
L-3246 Synthetic Compressor Oil
H-2
46
48.2
9.4
52.4
9.6
183
525
540
-45
0.974
8.11
PAG/POE
R&O
L-4646 Synthetic High Temp Compressor Oil
H-2
46
48.1
7.4
53.3
7.3
111
550
570
-42
0.947
7.88
POE
R&O
L-1268 Synthetic Compressor Oil
H-2
68
62
9
60
9
121
520
580
-54
0.840
6.99
PAO
R&O
L-1210 Synthetic Compressor Oil
H-2
100
98
14
108
14
145
520
550
-48
0.841
7
PAO
R&O
L-4610 Synthetic Blend Piston Compressor Oil
H-2
100
91.7
11.1
103.4
11.4
101
500
520
-15
0.880
7.52
MO/DE
R&O
100
98
9.5
112
9.8
62
515
555
-28
0.960
8.03
DE
R&O
L-4611 Synthetic Reciprocating Compressor Oil Vacuum Pump Oil L-1668FG Synthetic Blend Vacuum Pump Oil
H-1
68
63.1
9
70
9.3
113
445
465
-18
0.856
7.12
PAO/MO
R&O
L-0610 Vacuum Pump Oil
H-2
100
106.9
12.4
117.7
12.7
100
500
525
-18
0.867
7.22
MO
R&O
Ammonia Compressor Oil L-0660 Para Synthetic Ammonia Refrigeration Compressor Oil
H-2
68
69
9
77
9
100
440
475
-39
0.87
7.24
MO
PPD
L-0668 Ammonia Refrigeration Compressor Oil
H-2
68
63
6.7
65.4
6.9
59
345
360
-30
0.897
7.46
MO
None
Special Purpose Fluids L-1605FG Synthetic Barrier Fluid
H-1
5
5.3
2
5.6
2
124
320
345
-60
0.8
6.66
PAO
None
L-4640 Synthetic Compressor Flush Fluid
H-2
32-46
38.6
5.7
42.4
5.8
65
445
520
-42
0.963
8.01
DE
R&O C1
L-0268 Process Gas Oil
-
68
68
9
76
9
102
420
470
-33
0.848
7.06
MO
L-1510 Process Gas Oil
-
100
100
14
111
14
138
520
572
-30
0.838
6.97
PAO
C1
L-1568 Process Gas Oil
-
68
68
10
75
10
140
516
567
-30
0.834
6.94
PAO
C1
1
Typical values; not for use in preparing specifications. The H-2 designation indicates the lubricated part cannot have contact with food. The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 4 The oil date is also displayed in the Molykote® Hydraulic Oils Data Sheet. 2 3
Molykote ® Compressor And Vacuum Pump Oils Ref. No. 80-3002E-01
Dec 6, 2007 DIC173925
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006, 2007 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Extremely high load-bearing capacity " Resistant to galling through mixed friction. Wear protection due to solid lubricants and extreme pressure (EP) additives " Extremely adhesive due to incorporated adhesion improver " Good protection against corrosion " Contains no lead or nickel
COMPOSITION " " " " " "
Mineral oil Lithium soap Solid lubricants Corrosion inhibitor Adhesion improver EP additives
MOLYKOTE® Longterm 00 Fluid grease
Fluid grease for the lubrication of highly stressed transmissions with metal gears APPLICATIONS
" Closed gears that are subjected to high stresses, frictional corrosion and moisture. " Used successfully for highly stressed gears that are subjected to high stresses, frictional corrosion and moisture.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity DIN 51 818
Consistency class, NLGI1
ISO 2137
Worked penetration
mm/10
400-430
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.93
DIN 51 562
Base oil viscosity at 40ºC (104ºF)
mm /s
300
00
2
2
Temperature Service temperature ISO 2176
ºC
-40 to +110
ºF
-40 to +230
ºC
190
ºF
374
Initial break-away torque
Nm
1120x10-3
Torque after 20 minutes running time
Nm
220x10-3
Kesternich method - flow pressure at -40ºC (-40ºF)
mbar
340
Drop point
ASTM-D147880 Low temperature torque test at -30ºC (-22ºF)
DIN 51 805
Loading capacity, protection against wear, service life Four-ball tester DIN 51 350 T.4
Weld load
N
3400
DIN 51 350 T.5
Wear scar under 800N load
mm
0.9
N
12000
Almen-Wieland machine OK load Resistance DIN 51 807 T.1
Water resistance, static evaluation step
DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210ºF)
1-90 bar
0.3
TYPICAL PROPERTIES (continued) Standard*
Test
DIN 51 802
SKF-Emcor method
Unit
Result
Corrosion protection Degree of corrosion, sea water 1. National Lubricating Grease Institute. 2. Calculated viscosity of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
APPLICATION METHOD
Clean contact surfaces. Apply in the normal way using a brush, grease gun or automatic lubricating system. Can be used in centralised lubrication systems. Do not mix with other greases.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
1
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE Longterm 00 Fluid grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
25/01/2002
Ref. no. 71-0125C-01
DC 2946
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Longterm W 2 High Performance Grease FEATURES • Good load-carrying capacity • Suitable for long-term lubrication since it has no tendency to oxidize • Wear protection through solid lubricants • Good adhesion strength due to incorporated adhesion improver • Good corrosion protection (corrosion step 0-1 in the SKF-Emcor test) • Prevents the formation of frictional corrosion
White lubricating grease for metal/metal combinations with slow to fast movements and medium loads APPLICATION • Used successfully for bearings in machinery used in the food and pharmaceutical industries, in textile and paper making machines, domestic appliances and mechanical precision instruments.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result White
Consistency, density, viscosity
COMPOSITION • • • •
Mineral oil Lithium soap Solid lubricants Adhesion improver
DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C
2 mm/10 265-295 g/ml 0.9 mm²/s 125
Temperature
ISO 2176 ASTMD-1478-80
Service temperature
°C
Drop point Low temperature torque test at -20°C
°C
-30 to 110 +130 for short periods >=180
Initial break-away torque Torque after 20 minutes running time
Nm Nm
125x10ª³ 44x10ª³
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load N DIN 51 350 pt.5 Wear scar under 800N load mm DIN 51821-02-A FAG roller element bearing tester FE 9, h 1500/6000-110, F‡}
2400 1.4 155
Speed DN value¹
mm/min 450000
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
Oil separation - evaporation Oil bleeding, 24h, 100°C Oil evaporation, 24h, 100°C
% %
3.3 0.5
1. DN values are calculated approximations and will vary widely with temperature, load and bearing type.
HOW TO USE How to apply Clean the contact areas. Apply with brush, spatula, grease gun or automatic lubricating device. Can be used in central lubrication systems.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
2
05/01/1998
Ref. no. 71-0147A-01
DC 2910
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® M 55 Plus Dispersion FEATURES
Black dispersion of solid lubricants in mineral oil.
• Increases load carrying capacity • Reduces friction and wear • Reduces running noise
APPLICATIONS • Used successfully as an additive for mineral oils.
• Improves running-in • Emergency running properties
TYPICAL PROPERTIES
• Prevents and reduces pitting in gears
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
COMPOSITION • Mineral oil • Molybdenum disulphide • Dispersant
Unit
Test Color
Result Black
Density, viscosity ISO 2811 4 DIN 53 211
Density at 20°C (68°F) Viscosity
g/ml s
0.91 73.2
°C
Depends on the lubricating oil used
Temperature Service temperature
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load
N mm
3000 1.35
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Add to lubricating and gear oils in amounts of 5% by volume; 10% for particularly heavy stress. Not to be added to aqueous metalworking emulsions. Can be used in all lubrication systems, such as drip oilers, central lubricating systems, etc. Use undiluted to improve the operation of hot-boxes.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE,
PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 18 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or
Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
11/12/2000
Ref. no. 71-0149C-01
DC 3631
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants
MOLYKOTE® M 77 Solid Lubricant Paste Solid lubricant paste with silicone carrier oil
FEATURES " Paste lubrication up to +230ºC (+446ºF), dry lubrication up to +450ºC (+842ºF) " Good water resistance " Good volatilization properties " Compatible with many types of elastomers and plastics (test for compatibility)
COMPOSITION " Polyphenylmethyl siloxane oil " Lithium soap " Molybdenum disulphide
APPLICATIONS
" Suitable for lubrication points with low to moderate loads and low speeds which are subjected to water and extreme temperatures. At temperatures above 230ºC (446ºF), the carrier volatilizes leaving virtually no residue, and the remaining dry sliding film itself takes over the lubrication up to +450ºC (+842ºF). " Suitable for lubricating parts consisting of materials that are not resistant to mineral oils. " This product is used successfully on metal/metal combinations with frictional and contact surfaces, brake anchor plates and the brake pistons of disc brakes.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black-grey
Penetration, density, viscosity ISO 2137
Unworked penetration
mm/10
280-330
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.95
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm2/s
125
Service temperature1
ºC
-45 to +230 (paste-like) up to +450 (dry)
Service temperature1
ºF
-49 to +446 (paste-like) up to +842 (dry)
Temperature
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load 1. Temperature resistance of solid lubricants. * DIN: Deutsche Industrie Norm. ISO: International Standardisation Organisation.
HOW TO USE How to apply
Clean the contact areas and apply with brush, spatula, grease gun or automatic lubricating device. Can be used in central lubricating systems.
N
2000
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 36 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
PACKAGING
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE M 77 Solid Lubricant Paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
18/03/2003
Ref. no. 71-0186B-01
DC 2932
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©1997-2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants Molykote® Microsize Powder
FEATURES x Excellent lubricating properties x Reduction of friction and wear x Resistant to oxidation x Extreme pressure resistance x Wide service temperature range
COMPOSITION x Molybdenum disulphide
Solid Lubricant APPLICATIONS Molykote Microsize Powder can be used: x as a dry burnished (rubbed-on) lubricating film for metallic contacts x as a solid lubricant additive for self-lubricating plastics and sinter metal parts x as a solid lubricant additive in metalworking compounds x as run-in aid, in press-fittings, in heavy loads and slow speeds applications and also in extreme environments (for example in dusty atmospheres or extremes of temperatures)
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Test Color Consistency Purity (MoS2 content) Particle size distribution (Laser Method Malvern Mastersizer in 2-propanol)
Unit
Particle size (Fisher Method) Service temperature range Service temperature range (in vacuum) Theoretical density (solid state) Bulk density (powder state) Water/moisture content Almen Wieland machine OK load Press-Fit test
µm °C °C g/cm³ g/cm³ % N µ
% µm
Result Black Free flowing powder 98 90 % <11.82 50 % <5.22 10 % <1.97 0.65 to 0.80 - 185 to +450 Up to 1100 4.8 0.5 0.05 > 20000 0.06
HOW TO USE
HANDLING PRECAUTIONS
Rub the powder thoroughly in different directions on degreased dry surfaces using a hard brush or window leather. Can be applied by rotary brush, felt or polishing disks. Small parts should preferably be tumble coated. Add to plastic elastomers and sinter metals before forming.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened bags, this product has a usable life of 60 months from the date of production.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
HEALTH AND ENVIRONMENTAL INFORMATION
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
PACKAGING This product is available in 1kg can and 25 pail.
LIMITATIONS
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
02/13/2008 Ref. No. 80-3362-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2008 Dow Corning Corporation. All rights reserved.
c d
Product Information
High Performance MOLYKOTE® 1000 Lubricants
Solid lubricant paste
FEATURES
Solid lubricant paste for bolted metal joints; contains no lead or nickel
" Can be used over a wide range of temperature (-30ºC/-22ºF to +650ºC/1202ºF) " High load-carrying capacity " Enables non-destructive dismantling, even after long use at high temperatures " Coefficient of friction unchanged in the area of oiled bolts, even after several bolt re-tightening and loosening processes " Good corrosion protection
APPLICATIONS
COMPOSITION
TYPICAL PROPERTIES
" " " "
Solid lubricants Mineral oil Thickener Powdered metal
" Suitable for bolted joints that are subjected to high temperatures up to 650ºC (1202ºF) and to corrosive effects, and which, after assembling and the initial operation, have to be re-tightened or disconnected. In order to ensure constant pre-stressing forces, uniform and steady coefficients of friction of the lubricant are necessary. " Used successfully for cylinder head bolts, nozzle head screws of plastic injection molding machines, bolted joints in the chemical industry, and also for the tension rings of centrifuges. Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Brown
Penetration, density ISO 2137 ISO 2811
Unworked penetration
mm/10
280-310
Density at 20ºC (68ºF)
g/ml
1.26
ºC
-18 to 1093
ºF
-20 to 2000
Temperature Service temperature1
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
4800
DIN 51 350 pt.5 Wear scar under 400N load
mm
0.08
Almen-Wieland machine OK load
N
20000
Frictional force
N
2600
Coefficient of friction Screw test - µ thread2
0.13
Screw test - µ head Initial break-away torque3 DIN 51 802
SKF-Emcor method
0.08 Nm
135 1
1. Temperature resistance of solid lubricants. 2. Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. 3. M 12, with starting torque Ma = 62Nm and heat treatment at 540ºC (1004ºF), 21h, bolt material: no. 1.7709. * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
If possible, clean the thread and the bolt with a wire brush. Spread an adequate amount of the paste on the thread, right up to its root in order to obtain a good seal. In order not to alter the properties, the paste must not be mixed with grease or oils. To enable this product to be applied more quickly and cleanly to larger areas, it is advisable to use the spray can.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product MOLYKOTE 1000 Solid lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0218 -01
DC 2909
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants DOW CORNING® 111 Silicone compound FEATURES
Valve lubricant and sealant
• Good resistance to most chemicals • Wide service temperature range (-40°C/-40°F to 200°C/392°F) • Low vapor pressure • Low volatility • Excellent water resistance
COMPOSITION • Silicone oil • Inorganic thickener • Additives
APPLICATIONS • Lubrication for control and pressure plug valves, water softener and faucet valves. • Sealant for vacuum and pressure systems. • Sealant for outdoor equipment (also shipboard) subject to washing and harsh environmental exposure: meters, electrical service entrance and underground connections. • Damping medium for dash pots in electrical and electronic equipment. • Chemical barrier coating. • Used as an anti-stick and sealant for transformer gasket and equipment enclosures. It prevents gaskets from sticking to metal and resists weathering and water washout. • Rubber and plastic O-rings, gaskets and seals.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Value
mm/10 mm/10 % %
Stiff compound White to light grey, translucent 175 to 210 260 0.5 2.0
°C °F
None None
Physical nature Color ISO 2137 ISO 2137 CTM 0033A CTM 0033A
Penetration unworked Penetration, worked 60, max. Bleed 24 hours/200°C (392°F), max. Evaporation 24 hours/200°C (392°F), max. Melting point
* CTM: Corporate Test Method, copies of CTMs are available on request. ISO: International Standardisation Organisation
HOW TO USE How to apply DOW CORNING 111 Silicone Compound can be applied by hand, specially designed automated equipment, brushing or wiping. Certain designs of grease guns may seize up; test prior to use. A thinner consistency can be achieved
by dispersing in solvents such as xylene, mineral spirits and methyl ethyl ketone. DOW CORNING 111 Silicone Compound can then be applied by brushing, dipping or spraying. DOW CORNING 111 Silicone Compound should not be applied to any surface which will be painted or finished. Such coatings may not
adhere to the silicone-treated surface. If contaminated by a silicone coating, parts can be wiped or washed with solvent, washed with detergent, or immersed in an alcoholic potassium hydroxide solution and then rinsed in clear water before painting.
Solubility DOW CORNING 111 Silicone Compound is insoluble in water, methanol, ethanol, or mineral oil, and soluble in Chlorothene NU®*, perchloroethylene, mineral spirits and methyl ethyl ketone. The greater the consistency (lower penetration value), the lower the solubility of the specific silicone compound. The suitability of the particular solvent should be based on testing prior to regular use. Flammability and toxicological properties should be important considerations in the choice of a solvent.
Chemical resistance DOW CORNING 111 Silicone Compound is not greatly affected by mineral oils, vegetable oils or air. It is generally resistant to dilute acids and alkalines, and to most aqueous solutions. DOW CORNING 111 Silicone Compound is quite resistant to a wide variety of organic and inorganic chemicals. Because each application may vary in chemical composition, pressure, flow velocity, relubrication requirements and equipment design, it is recommended that the silicone compound be tested before adopting for regular use. DOW CORNING 111 Silicone Compound is not to be used with liquid oxygen and should not be used in applications requiring LOX compatibility.
HANDLING PRECAUTIONS DOW CORNING 111 Silicone Compound may cause temporary discomfort when in direct contact with eyes. In case of eye contact, flush eyes with water. PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED.
BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 60 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
*® Chlorothene NU is a registered trademark of the Dow Chemical Company.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use.
2
19/11/1998
Ref. no. 22-1087C-01
DC 3666
® DOW CORNING is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 1122 Chain and open gear grease FEATURES
Synthetic grease with solid lubricants
• Emergency lubrication • High pressure resistance • High wear protection • Extremely adhesive • Resistance against water
COMPOSITION • • • •
Synthetic oil Solid lubricants Inorganic thickener Adhesion improver
APPLICATIONS • Used for initial lubrication of chains with hollow pins equipped with grease nipples. e.g. high tenter clamp chains in the textile industry and conveyor chains in food sterilizer units. • Also used for gear drives and open gears, sliding bearings operating at low speeds and high temperatures, such as bearings in drying systems and calendaring machines used in various industrial processes.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Black
Temperature Service temperature range Unworked penetration
°C
10 to 160 250-280
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.5 Wear scar under 600N load DIN 51 350 pt.4 Weld load Almen Wieland machine OK load
mm N N
0.9 2600 18000
g/ml mm²/s
0.95 1500
Density, viscosity Density at 20°C Base oil viscosity at 40°C * DIN: Deutsche Industrie Norm
HOW TO USE How to apply Clean the contact areas. As is usual with lubricating greases, apply by means of a brush, spatula, grease-gun or automatic lubrication device.
Chains with hollow pins The hollow pins should be completely packed with grease. Relubricate through grease nipples using a grease gun. DOW CORNING 1122 Chain and Open Gear Grease is effective to 160°C under these conditions.
Gears The tooth profiles of new gears should be treated with DOW CORNING® G-n Metal assembly paste or spray and run without load for a short time to generate a basic solid lubricating film. The gears should then be lubricated with DOW CORNING 1122 Chain and Open Gear Grease in accordance with the gear manufacturer's instructions.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers MOLYKOTE 1122 Chain and Open Gear Grease has a usable life of 60 months from the date of production.
information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this 2
06/11/1998
Ref. no. 71-0303A-01
DC 3723
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Release Agents Dow Corning® 316 Silicone Release Spray FEATURES • Complies with FDA regulations for incidental food contact; complies with FDA 21 CFR 175.300 • Remains stable over a wide temperature range
COMPOSITION • Heat-stable silicone compound
Release agent and lubricant for many food and industrial applications APPLICATIONS For food and beverage industry processing: • Reduces build-up on heat seal bars, resulting in increased heat transmission and sealing speed; reduced package discoloration; reduced cleaning time • Releases evaporated milk and powdered milk from evaporator and preheater tubes • Reduces adhesion of residues on heating coils and cooking kettles • Lubricates sliding doors on display cases, refrigerator and freezer door gaskets • Helps prevent seizing and jam-ups of conveyor guide rails and scrambler tables • Facilitates the release of frozen vegetables and fruits from tray and freezer filling spouts • Reduces adhesion of dried foods (dates, tea cubes, etc.) to drying trays and large cheese wheels to storage shelves • Hastens the removal of dried food from stove burners and ovens; helps prevent adhesion of grease; makes cleaning stainless steel fixtures and counter tops easier • Helps prevent glasses from sticking to cooling cones of glass frosting equipment • Helps sugar release from processing and packaging equipment such as guides, dispensing chutes, table tops, and drying trays In high-speed rotary letterpress printing: • Increases metal release from tail sheets • Allows saw blades, saw tables, and storage trays to work more smoothly • Reduces sticking of conveyors, pulleys, and valves In the bindery industry: • Reduces build-up on glue pots and paste jars • Makes tables and cutter surfaces slippery, so paper magazines, books, and bundled newspapers can be handled easier continued on next page
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Test Color
Unit
Result Clear
Drying time
minutes
Approx. 3
Flash Point (Bulk)
°C (°F)
42 (108)
Density (Bulk), at 25°C (77°F)
g/mL
0.75
For flexography applications: • Helps prevent ink from creeping onto idle rollers used in printing gift wrap, multi-wall bags, and similar applications In addition to specific industry-related uses, Dow Corning® 316 Silicone Release Spray also: • Helps prevent glue from adhering to walls of containers; makes it easier to remove dried glue from equipment • Lubricates dispensing valves, package and coil chutes of automatic vending machines • Promotes removal of hosiery from boarding forms • Makes ironing easier by reducing friction on hand irons and pressing equipment • Provides for smooth, easy cutting and reduces binding when applied to the cutting edges of tools; reduces clogging of saw teeth when sawing gummy woods or nonferrous metals • Provides for smoother, faster materials handling on chutes, tables, and rollers
DESCRIPTION Dow Corning 316 Silicone Release Spray is a heat-stable, silicone antistick agent. Effective in solving a wide range of sticking or adhesion
problems, it can be used in many industries. The silicone film formed by Dow Corning 316 Silicone Release Spray resists breakdown due to oxidation, which can leave carbonaceous residues or gummy surfaces. Once dried, it has low volatility at temperatures up to 199°C (390°F).
HOW TO USE Dow Corning 316 Silicone Release Spray should be applied to clean surfaces. Clean off any surface residue with a fine emery cloth or scouring powder until the surface is shiny; then wipe with a clean cloth moistened with solvent to remove dirt and abrasive particles. Methods of application vary, depending upon the size, accessibility, and complexity of the unit to be processed or packaged. Usually, Dow Corning 316 Silicone Release Spray is sprayed in a light film. Approximately three minutes drying time should be allowed. Dow Corning 316 Silicone Release Spray can also be buffed onto metal surfaces with a hand buffer. Only a thin film is needed for effective release. This film should be restored as required.
Freshly cleaned heat-sealing units, such as irons and bars, should be broken in at full operating temperature for a short period after applying Dow Corning 316 Silicone Release Spray. After any excess has been wiped off, the unit is ready for use. NOTE: Because Dow Corning 316 Silicone Release Spray has such a wide range of uses, securing or including complete information on those uses, such as reapplication schedules and amount to use, is impractical. For this reason, the suitability of Dow Corning 316 Silicone Release Spray should always be tested before it is adopted for regular use.
Solubility Dow Corning 316 Silicone Release Spray is insoluble in water, ethanol, acetone, glycol, and glycerin. It can be dispersed in naphtha. NOTE: When using any solvent, always provide adequate ventilation. Follow precautions on solvent container label.
CAUTION Dow Corning 316 Silicone Release Spray should not be applied to surfaces that will later be painted, since it may interfere with the adhesion of the paint.
FDA/USDA STATUS Dow Corning 316 Silicone Release Spray complies with FDA 21 CFR 175.300 covering resinous and polymeric coatings, subject to end user compliance with applicable total extractives limitations. It is also acceptable for use in federally inspected meat and poultry plants (previously designated by USDA H-1 status).
HANDLING PRECAUTIONS This product contains a flammable solvent. Do not spray in a confined space where the possibility of spark ignition exists. This or similar situations could result in a flammability hazard. PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
USABLE LIFE AND STORAGE When stored at or below 35°C (95°F), Dow Corning 316 Silicone Release Spray has a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Dow Corning 316 Silicone Release Spray is supplied in 284-g (10-oz) aerosol cans, 454-g (16-oz) pump spray containers, and 14.1-kg (5-gal) pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS DOT Classification: Dow Corning 316 Silicone Release – Combustible liquid; Dow Corning 316 Silicone Release Spray – Flammable gas.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed to be accurate. However, because
conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Printed in USA Form No. 10-729A-01
AGP4934
Dow Corning is a registered trademark of Dow Corning Corporation. Š1997, 2000 Dow Corning Corporation. All rights reserved.
Product Information
Lubricants Dow Corning ® C-40 High Temperature Chain Lubricant FEATURES • Provides high-temperature lubrication from 350 to 1000°F (177 to 538°C) • Gives off little smoke or objectionable odors when used in proper amounts • Designed to lubricate in lightly to moderately loaded conditions • Does not build up carbon deposits as readily as most conventional petroleum chain lubricants • Frequently softens hard carbonaceous deposits caked on from previously used hydrocarbon lubricants • Can be applied manually or with automatic lubrication systems
COMPOSITION • A stable dispersion of microscopic graphite particles in a polyalkylene glycol carrier fluid • Supplied as low-viscosity fluid • Forms solid lubricant film after fluid evaporation
Lubricant for bearings and chains exposed to high temperatures USES Dow Corning® C-40 High Temperature Chain Lubricant has been used on a variety of high-temperature lubrication applications, including: • Oven chains lubricates in a variety of high-temperature ovens, including heat treating, paint drying, lithographing and gypsum wallboard drying ovens • Conveyors lubricates chains, roller bearings and ball bearings in hightemperature paint-drying tunnels, paperboard driers and heat-treating ovens • Bearings lubricates oven cart and brick kiln car bearings
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. Method
ASTM D 88
ASTM D 92 ASTM D 97
Test Color Density at 77°F (25°C) Viscosity 100°F (38°C) 210°F (99°C) Flash Point Pour Point
Unit lb/gal
Result Black 8.3
SUS SUS °F (°C) °F (°C)
650 105 450 (232) -20 (-29)
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (517) 496-6000.
HOW TO USE Dow Corning C-40 High Temperature Chain Lubricant can be used as supplied and requires no stirring. It can be applied manually by brush or hand oiling, as well as with such automatic lubrication equipment as drop-feed, wick, brush and oil-mist systems. Amount supplied may be adjusted to avoid smoking. For best results, it should be applied to surfaces under 250°F (121°C). Best operating conditions, however, are over 350°F (177°C) at
which point the polyalkylene glycol is cleanly volatized from the surface. Continuous operation between 250 and 350°F (121 and 177°C) may cause gumming.
AUTHORIZATIONS Dow Corning C-40 High Temperature Chain Lubricant meets the requirements of USDA H-2.
PACKAGING Dow Corning C-40 High Temperature Chain Lubricant is supplied in 1quart, 5-gal and 55-gal (2-, 40- and 450-lb) containers, net weight.
STORAGE AND SHELF LIFE When stored at or below 90°F (32°C), Dow Corning C-40 High Temperature Chain Lubricant has a shelf life of 60 months from date of manufacture. Refer to product packaging for Use By date.
USE LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
AV00823
SHIPPING LIMITATIONS A worker fills the reservoir of an automatic oiler designed to apply one shot of Dow Corning C-40 High Temperature Chain Lubricant to each conveyor bearing as it passes underneath. The oil’s glycol carrier evaporates in a 530° F (277° C) bake oven without leaving a residue. The graphite constituent of the lubricant remains to keep the bearings rolling freely.
Printed in USA Form No. 10-746-99
None.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (517) 496-6000.
AGP4480
WARRANTY INFORMATION PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1997, 1999 Dow Corning Corporation. All rights reserved.
c d
Product Information
High Performance MOLYKOTE® Lubricants Cu-7439 Plus Paste
FEATURES " Wide service temperature range " Good pressure resistance " Very adhesive and resistant against water wash-out " Good corrosion protection " Low evaporation " No drop point
COMPOSITION " Powdered copper " Partly synthetic oil " Inhibitor
Copper paste for components subjected to high temperatures, high pressures and corrosive influences APPLICATIONS
" Well suited for all areas which need to be protected against water, steam and corrosion, e.g. brake mechanisms, flange seals, exhauster bolts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Copper colored
Consistency, density, viscosity ISO 2137
Unworked penetration
mm/10
320-370
DIN 53 217 DIN 51 562
Density at 20ºC (68ºF)
g/ml
1.0
Base oil viscosity at 40ºC (104ºF)
mm2/s
1100
ºC
-30 to +650; paste effective to +300
ºF
-22 to +1202; paste effective to +572
ºC
None
ºF
None
Temperature Service temperature
ISO 2176
Drop point
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
2500
DIN 51 350 pt.5 Wear factor under 800N load
mm
1.0
N
>20000
Almen-Wieland machine OK load Coefficient of friction Press-Fit test µ =
0.07
Screw test: Coefficient of friction of bolt connection M12, 8.8, blackened surface - µ thread
0.17
- µ head Initial break-away torque (M12 with starting torque Ma=80Nm and heat treatment at 300ºC/572ºF, 21h, bolt material: C 45, 8.8, mat.no. 1.0503)
0.10 Nm
110
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
DIN 51 807 pt.1 Water resistance, static, evaluation
Result 1 @ 90ºC
Corrosion protection DIN 52 802
SKF-Emcor method Degree of corrosion
HOW TO USE How to apply
If possible, contact surfaces should be cleaned. Then apply paste with a brush or cloth. Excess lubricant need not be removed. MOLYKOTE Cu-7439 Plus Paste can be used in grease guns and centralised lubrication systems.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
Ref. no. 71-0182f-01
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
MOLYKOTE Cu-7439 Plus Paste 2
0
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation. 20/02/2002 DC 3622
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE® D 321 R Anti-friction Coating FEATURES
Air-curing dry lubricant
• Air drying • Avoidance of stick-slip • High ageing resistance
COMPOSITION • Solid lubricants • Solvents • Binder
APPLICATIONS • For metal/metal combinations with slow to medium fast movements and high loads. • Suitable for the permanent lubrication of highly stressed sliding guides with low sliding speeds, oscillating movements or intermittent operation. • Improving the running-in process and for lubrication under high vacuum and at extreme temperatures. • Used successfully for cylinder-head bolts, toaster guides, car mirror adjustment mechanisms, high voltage switches, for the running-in of highly stressed gear wheel. • Emergency lubricant for parts of the rotor head of wind energy installations and for groove-free cold extrusion of steel.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Grey-black
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C (DIN3 cup) Density at 20°C Nonvolatile content Storage life
s g/ml % months
1.07 29 24
min/°C °C
5/23 -180 to +450
Temperature Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
ASTM-D2714
N
b =4500 p=12500 s=6800 b = 212 p=146 s=306 b = 178 p = 400 s = 362
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Coefficient of friction Press-Fit test, μ =
0.075
1. Surface pretreatment: b = blank, p = phosphated, s = sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE D 321 R Anti-Friction Coating. Phosphatization or sandblasting (180 grit) increases the adhesion and service life.
How to apply Stir the Anti-Friction Coating thoroughly before applying by spraying or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 5 minutes at 23ºC
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, MOLYKOTE D 321 R Anti-Friction Coating has a usable life of 24 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as
2
13/11/1998
Ref. no. 71-0219A-01
DC 2904
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Superior load carrying capability and wear resistance " Uses a synthetic oil base, so has a broad range of service temperatures " Compatible with most plastics " Has a long life under reciprocating motion " Does not contain silicone thereby preventing problems with contact point failures
COMPOSITION " Poly-±-olefin " Special solid lubricants
MOLYKOTE® E Paste
A high-load/high-wear durability paste based on a synthetic oil, developed specifically for plastic components APPLICATIONS
" Automobiles, electrical appliances, precision equipment, audio equipment, and office equipment that have plastic parts. " Can be used with plastic-on-plastic, metal-on-metal, or plastic-on-metal friction parts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Appearance JIS K 2220
Penetration (worked 60 times)
Value Light yellow
mm/10
NLGI class
280 2
Service temperature range
ºC
-50 to 150
Density
g/cm3
1.18
JIS K 2220
Bleed (100ºC 24 hours)
%
1.0
JIS K 2220
Evaporation (99ºC 22 hours)
%
0.2
JIS K 2220
Copper corrosion (100ºC 24 hours)
ASTM D 2596 Four ball weld load (1500rpm/1minute)
N
5500
ASTM D 2266 Four ball wear scar (1740rpm, 392N, 1 hour)
mm
0.50
Cycle
>20,000
1a
LFW-1 reciprocating motion test Useful life (90º, 2700N, 75cpm, Rc60) Coefficient of friction (after 6000 cycles) JIS K 2220
0.08
Low temperature torque test (-40ºC) Starting torque
Ncm
24.5
Running torque
Ncm
6
Compatiblity test for various plastics (bend strain test at 60ºC, 500 hours) ABS Resin
No cracks or discoloration
Polycarbonate resin
No cracks or discoloration
Nylon resin
No cracks or discoloration
Polyacetyl resin
No cracks or discoloration
*JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
HOW TO USE
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
HANDLING PRECAUTIONS
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 200ÂşC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING
This product is available in 1kg cans (10 cans/case) and 20kg pails.
CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE E Paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
05/07/2002
Ref. no. 80-3100-01
16608
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants
FEATURES Excellent lubricating properties Good resistance to water washout x High load carrying capacity x Compatible with many plastics or elastomers x Meets FDA Regulation 21 CFR 178.3570 and H1 classification for incidental food contact x Available in NLGI consistency class 0, 1 and 2 x x
COMPOSITION x x x
Mineral oil Aluminum complex thickener EP/AW additives
Molykote® G-0050 FG/G-0051FG/G-0052FG White E.P. Bearing Grease Multi purpose food grade grease APPLICATIONS x Multi purpose lubrication of mechanical components such as bearings, chains, gears and slides in food and beverage processing facilities.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Test DIN 51 818 ASTM D217 ISO 2811 ASTM D 445
Property Color NLGI Consistency
Unit
G-0050 White 0
G-0051 White 1
G-0052 White 2
Penetration
mm/ 10
370
325
280
Density at 20ºC
g/ml
0.89
0.89
0.89
Viscosity @ 40ºC
cst
70
70
115
Service temperature
-17 to +150 0 to +302
-17 to +150 0 to +302
-12 to +150 0 to +302
Four-ball weld load
ºC ºF ºC ºF N
216 420 2940
232 450 2940
246 475 2940
Four-ball wear scar
mm
0.8
0.8
0.8
Water wash-out, 175ºF
%
15
10
8
ASTM D2265 ASTM D2596 ASTM D2266 ASTM D1264 Fed 791
Drop point
Oil bleed, 24 hrs @ 100ºC
%
5
3
3
Fed 791
Oil evaporation, 24 hrs @ 100ºC
%
2.0
2.0
2.0
ASTM: American Society for Testing and Materials ISO: International Standardization Organization DIN: Deutsche Industrie Norm
HOW TO USE Clean points of contact. Molykote® White E.P. Bearing Grease can be applied by hand packing, hand operated grease gun, automatic greasing systems and central lubricating systems. When lubricating antifriction bearings, follow the bearing manufacturers instructions. For plain bearings the new grease should be pumped in until old grease is flushed from system.
DESCRIPTION Molykote® White E.P. Bearing Greases are high performance lubricants designed for the food and beverage industry. They are a mineral based lubricant thickened with aluminum complex and fortified with EP additives. Applications include bearings, gears, chains and sliding mechanisms in manufacturing processes. They are an excellent choice where NSF H1 status lubricant is required or when the product must be free of black particle contamination.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
HANDLING PRECAUTOINS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
USABLE LIFE AND STORAGE When stored at or below 32°C (90°F) in the original unopened container, this product has a usable life of 60 months from date of production
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
PACKAGING This product is available in cartridges, pails and drums.
WE HELP YOU INVENT THE FUTURE.™
LIMITATIONS
www.dowcorning.com
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
01/18/2005 Ref. No. 80-3254A-01
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
Dow Corning is a registered trademark of Dow Corning Corporation. 2002 Dow Corning Corporation. All rights reserved.
P R O D U C T
Information About Molykote ® G-4500 Multi-Purpose Synthetic Grease and Molykote ® G-4700 Extreme Pressure Synthetic Grease
I N F O R M A T I O N
DESCRIPTION Molykote ® G-4500 Multi-Purpose Synthetic Grease and Molykote ® G-4700 Extreme Pressure Synthetic Grease are new specialty lubricants that combine the benefits of wide operating temperatures and broad compatibility with varied materials.
BENEFITS Both Molykote G-4500 Multi-Purpose Synthetic Grease and Molykote G-4700 Extreme Pressure Synthetic Grease:
Type Synthetic lubricants
Physical Form Greases, NLGI #2
Special Features
• Are formulated to provide higher load carrying capacity, greater wear resistance and longer service life compared with conventional petroleum-based lubricants • Are NLGI #2 greases
Multi-purpose capabilities; wide temperature operating range; broad compatibility
• Provide good compatibility with most industrial and engineering substrates including many plastic and rubber materials
Primary Use
• Excellent low temperature torque and water washout resistance
Long-term lubrication for assembly and maintenance
Molykote G-4500 Multi-Purpose Synthetic Grease features: • A unique formulation that includes polyalphaolefin (PAO) base oil, aluminum complex thickener and polytetrafluoroethylene (PTFE) as well as other fortifiers • Meets FDA Regulation 21 CFR 1789.3570 as a lubricant with incidental food contact
Molykote G-4700 Extreme Pressure Synthetic Grease features: • A unique formulation that includes polyalphaolefin (PAO) base oil, lithium complex thickener, molybdenum disulfide (MoS 2) and other fortifiers • Designed to handle extreme loads and applications involving vibration and/or shock loading • Listed by Cincinnati Machine as an approved lubricant to their P-64 specification
USES Both greases can be used with rolling element and plain bearings, pivot pins, cams, guides, ways, drive screws, gears, splines and other machine elements.
Molykote G-4500 Multi-Purpose Synthetic Grease can be used in foodprocessing applications involving mixers, motors, conveyors, lowtemperature equipment, packaging machines and many other applications in or out of the food processing industry where a white grease may be desirable. Such applications may involve furniture, instrumentation, photo and optical equipment.
Molykote G-4700 Extreme Pressure Synthetic Grease can be used in most non-food related grease applications such as metal working machines, motors, fans, blowers, conveyors, wheel bearings and custom machinery where heavy duty, long-lasting lubrication is desired.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
AUTHORIZATIONS Molykote G-4500 Multi-Purpose Synthetic Grease complies with FDA Regulation 21 CFR 178.3570 as a lubricant with incidental food contact.
Molykote G-4700 Extreme Pressure Synthetic Grease meets Cinncinnati
Table I: Material Compatibility1 Elastomers ........................ Compatibility Butyl .................................. Good Urethane ............................ Excellent Neoprene ........................... Excellent EPDM ............................... Fair SBR .................................... Good Nitrile ................................. Excellent Natural Rubber .................. Poor Silicone ............................... Good Excellent Viton ®2 ................................ Plastics ABS .................................... PPO (polypropylene oxide) ............................ Nylon ................................. PBT .................................... PTFE resin ........................ 1
Excellent Excellent Excellent Excellent Excellent
Compatibility rating for elastomers is based on relative percent change in volume after 70 hours at 70°C (158°F). Compatibility rating for plastics is based on relative percent change in volume after 70 hours at 70°C (158°F). 2 Viton is a registered trademark of E.I. du Pont de Nemours Company.
TYPICAL PROPERTIES1 These values are not intended for use in preparing specifications.
ASTM D 445
ASTM D 217 ASTM D 2265 FTM 321.1 ASTM D 4693 ASTM D 2266 ASTM D 2596 ASTM D 2509
Base Oil Viscosity, at 104°F (40°C), cSt .............................................................. at 212°F (100°C), cSt ............................................................ Thickener Type ......................................................................... Penetration at 77°F (25°C), mm/10 (W/60) ............................... Specific Gravity at 77°F (25°C) ................................................ Dropping Point, °F (°C), min .................................................... Bleed/Evaporation, 24 hours at 212°F (100°C) ......................... Low Temperature Torque at -40°F (-40°C), Nm ...................... Four Ball Wear, 40 kg, 1200 rpm, mm ....................................... Four Ball EP, Weld Load, kg, min .............................................. Timken OK Load, lb, min .......................................................... Temperature Range, estimated, °F (°C) ..................................... Dn, bearing ID (mm) × rpm, estimated ......................................
Molykote G-4500
Molykote G-4700
Multi-Purpose Synthetic Grease
Extreme Pressure Synthetic Grease
110 13.5 Aluminum Complex 265-295 0.84 520 (271) 3.1/0.4 0.9 0.50 315 40 -60 to 325 (-51 to 163) 325,000
150 20 Lithium Complex 265-295 0.87 545 (285) 2.5/0.2 1.1 0.32 400 60 -40 to 350 (-40 to 177) 350,000
1
Note: These are preliminary figures based on initial test results.
Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Machine P-64, Ford ESA-MIC75-B, GM 998525H and NLGI GC-LB.
HOW TO USE Apply using conventional grease application methods, i.e., clean brush, grease gun and manual or automated dispensing equipment.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE Molykote G-4500 Multi-Purpose Synthetic Grease and Molykote G-4700 Extreme Pressure Synthetic Grease have a shelf life of 60 months from date of manufacture.
PACKAGING Molykote G-4500 Multi-Purpose Synthetic Grease and Molykote G-4700 Extreme Pressure Synthetic Grease is available in 3-oz (85-g) tubes, 14.1-oz (400-g) cartridges, 35.3-lb (16-kg) pails and 397-lb (180-kg) drums. Molykote G-4500 Multi-Purpose Synthetic Grease is also available in an 11 oz. aerosol can.
Ref. No. 10-887A-01
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Suggestions of
03/11/02 FPH29501
use shall not be taken as inducements to infringe any patent. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE
FUTURE.™ www.dowcorning.com
Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " High load-carrying capacity " Low coefficient of friction, (µ = 0.09, no stick-slip) " Prevents frictional corrosion and scoring " Protection from stick-slip " Good anti-corrosion properties " Reduces formation of fretting corrosion " Simplifies dismantling processes " High surface covering capacity (40m2/kg)
COMPOSITION " Mineral oil " Solid lubricants " Thickener
MOLYKOTE® G-N PLUS Solid Lubricant Paste Solid lubricant paste for the assembly and running-in of metal components APPLICATIONS
" Press-fit production of all types of machine elements, as a running-in lubricant for new machines and gear-boxes. " Permanent lubrication of machine elements that are moved only rarely or slightly and also for drilling, sawing and thread cutting. " Used successfully for lubricating threaded spindles, splined shafts, toothed gears, worm and transmission gears, screws, valves, pumps, machine-tool guides and also for the tightening and fitting of roller bearings, washers, wheels, flanges and bolts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Penetration, density ISO 2137
Unworked penetration
mm/10
280-310
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.35
ºC
-25 to +450 with reduced air access +630
ºF
-13 to +842 with reduced air access +1166
Temperature Service temperature1
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
2800
DIN 51 350 pt.5 Wear scar under 800N load
mm
0.75
Almen-Wieland machine OK load
N
>20000
Frictional force
N
2600
Coefficient of friction Press-Fit test µ = Screw test: Erichsen
0.08, no scatter 2
Screw test - µ thread
0.12
Screw test - µ head
0.06
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Resistance DIN 51 807 pt.1 Water resistance, static, evaluation 2-90 1. Temperature resistance of solid lubricants. 2. Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. * DIN: Deutsche Industrie Norm. ISO: International Standardisation Organisation.
HOW TO USE How to apply
Clean the sliding surfaces or contact areas, then apply paste with a brush, cloth, synthetic sponge or window leather. Do not use in excess as with grease lubrication. Vigorous rubbing into metal surface will improve adhesion. Do not mix with greases or oils.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
MOLYKOTE G-N PLUS Solid Lubricant Paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
13/09/2002
Ref. no. 71-0083B-01
DC 2930
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Longterm 2 plus High Performance Grease
• High load-carrying capacity
Lubricating grease for metal/metal combinations with slow to medium-fast movements especially with high loads
• Suitable for long-term lubrication
APPLICATIONS
FEATURES
• In mixed friction it provides wear protection due to solid lubricants and EP (extreme pressure) additives • Good adhesion strength • Good protection against corrosion
COMPOSITION • • • • • •
Mineral oil Lithium soap Solid lubricants EP additive Corrosion inhibitor Adhesion improver
• Used successfully for bearings, spline profiles and clutches in highly stressed motor vehicles, tractors, cranes, earth-moving machines, conveyor belts and forklift trucks. • Also where there is a risk of fretting corrosion, groove formation (Brinell effect) or moisture.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C¹
mm/10 g/ml mm²/s
2 265-295 0.9 265
Temperature
ISO 2176 ASTMD-1478-80
Service temperature
°C
Drop point Low temperature torque test at -20°C
°C
-25 to +110, short period +130 >=175
Initial break-away torque Torque after 20 minutes running time
Nm Nm
420x10ª³ 35x10ª³
Loading capacity, wear protection, service life Four-ball tester DIN 51 350 T.4 Weld load DIN 51 350 T.5 Wear scar under 800N load Almen-Wieland machine OK load Frictional force with OK load DIN 51 82102A FAG roller element bearing tester FE 9, 4500/6000-110, F‡}
N mm
3800 1.0
N N h
20000 3200 100
mm/min
250000
Speed DN value
Resistance DIN 51 808
Oxidation resistance, pressure drop 100h, bar 99°C
0.3
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
1.7
Oil separation DIN 51 817
Standard test
1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Clean points of contact. As is usual with lubricating greases, apply by means of a brush, spatula, or automatic lubrication device. Can be used in central lubrication systems.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
30/11/1998
Ref. no. 71-0076B-01
DC 2943
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Long-term corrosion protection " Transparent coating " Low coefficient of friction
COMPOSITION " " " "
Synthetic wax Corrosion inhibitor Solvent Contains white spirit
MOLYKOTE® Metal Protector Plus Wax solution Corrosion protection coating APPLICATIONS
" Corrosion protection for metal parts which have to be stored or transported.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Transparent
Density ISO 2811
Density at 20ºC (68ºF)
g/ml
0.84
Flash point
ºC
28
ºF
82
Coefficient of friction Press-Fit test µ =
0.12
Corrosion protection ISO/R 1456
Salt spray test
h
510
* ISO: International Standardisation Organisation
HOW TO USE How to apply
Apply to cleaned surfaces by dipping, spraying or painting. Drying time at room temperature approx. 90 minutes. Several coats can be applied to enhance corrosion protection (letting them dry in between). Thinner coatings can be achieved by diluting with white spirit. By virtue of the compatibility of MOLYKOTE Metal Protector Plus with common lubricants, there is usually no need to wash off the film before using the devices/equipment. Should this be necessary, it can be done with white spirit. After use, clean spray can valves by spraying inverted.
HANDLING PRECAUTIONS Avoid contact with the eyes.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE Metal Protector Plus Wax solution
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
25/01/2002
Ref. no. 71-0151C-01
DC 3638
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š0-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® MKL-N Dispersion FEATURES
Mineral oil grease with solid lubricants dispersed in solvent
• Penetration • Adhesion • Protection against wear
APPLICATION • Used for lubrication of chains.
• Corrosion protection • Ageing stability
COMPOSITION • • • • •
Mineral oil Inhibitors Adhesion improver Solid lubricants Solvents
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Density Density at 20°C
g/ml
0.87
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load
N mm
1200 0.9
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply Apply thinly to clean, dry surfaces using a brush. Small chains can also be dipped. The chain can be used after evaporation of the solvent (approx. 30 minutes).
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 36 months from the date of production.
HANDLING PRECAUTIONS
PACKAGING
PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
13/11/1998
Ref. no. 71-0220B-01
DC 3629
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance ® Lubricants Molykote P-1900 Food Grade Paste FEATURES x Meets FDA Regulations 21 CRF 178.3570 and NSF H1 Classification for incidental food contact x Low coefficient of friction x Good water resistance x High load carrying capacity
Light-colored, grease-paste with solid lubricants. APPLICATIONS x Lubrication of mechanical components in Food & Beverage processing equipment.
Sliding surfaces and friction contacts exposed to heavy loads, especially at low to medium speeds.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
BENEFITS
Standard
Property
x Mineral oil x Aluminum complex thickener x Solid lubricants
Unit
Color
DIN 51818 ISO 2811 DIN 51562
DIN 51350 T4 DIN 51350 T5
* CTM: * DIN:
White
Consistency, Density, Viscosity NLGI Consistency Class Unworked penetration Density at 20°C Base oil viscosity at 40°C
mm/10 g/ml mm2/s
1 290 - 340 1.11 85
Temperature Service temperature range
°C
-30 to +300
Load carrying capacity, wear protection, speed Four ball tester, weld load Four ball tester, wear scar under 800N load
N mm
3200 0.90
Coefficient of friction Screw test (Erichsen); coefficient of friction in bolt connection M 12 8.8; μ thread μ head Screw test (Erichsen); coefficient of friction in bolt connection M12, material no. 1.4301 μ thread μ head Initial breakaway torque at 300°C / 21 hours with material no. 1.7709 (starting torque M = 56 Nm) Press-Fit test, μ =
DIN 51807 T1
Value
Resistance Water resistance, static
Corporate Test Method, copies of CTM’s are available on request. Deutsches Institut fuer Normung.
0.10 0.10
Nm
0.11 0.11 85
0.10 no chatter 1 - 90
DESCRIPTION
Molykote® P-1900 is a mineral oil based food grade paste, which meets FDA regulations 21 CRF 178.3570 and NSF H1 classification for incidental food contact. Molykote ® P-1900 offers excellent low coefficient of friction and high load carrying capacity
HOW TO USE The contact points should be cleaned, wherever possible. Paste should be applied using a suitable brush. It can be delivered by a grease gun. Excess lubrication does not harm.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
Molykote® P-1900 is available in 400g cartridges, 1kg cans, 25kg pails and 180kg drums. Samples are available in 1kg cans. .
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
USABLE LIFE AND STORAGE
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Molykote® P-1900 has a usable life of 60 months when stored at or below 20°C in the original unopened containers.
We help you invent the future.™
www.dowcorning.com
Molykote® P-1900 Food Grade Paste Ref. No. 80-3219-01
September 24, 2003 FPH 37189
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants
FEATURES • Highly pure (less than 500mg of sulphur, less than 200mg of chlorine and fluorine per kg of lubricant) • Can be used at temperatures up to 1400°C (2552°F) • Coefficient of friction in the range of oiled bolts • Low scatter of prestressing force on tightening • Avoidance of stress cracks and solder brittleness • Enables non-destructive loosening of bolted joints even after long use at high temperatures
SPECIFICATIONS • Complies with Siemens TLV 9600 02/01 • Complies with General Electric TIL 1117-3RI • Complies with EDF-PMUC 04034 • Complies with Pratt & Whitney PWA-36246
COMPOSITION • Solid lubricants in practically sulphur free, partly synthetic oil • Thickener • Adhesion improver
MOLYKOTE® P 37 Lubricant paste
Extremely pure, solid lubricant paste for bolted joints. It contains no lead, nickel, sulphur, chlorine or fluorine APPLICATIONS • Suitable for screws, nuts and bolts that are subjected to extremely high temperatures and which are made of heat-resistant or extremely heat resistant steels, eg those made from nickel-based alloys. • Used successfully for the bolted joints of gas and steam turbines in power stations.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result Grey-Black
Penetration, density ISO 2137 ISO 2811
Unworked penetration Density at 20°C (68°F)
mm/10 g/ml
280-310 1.2
°C °F
-40 to 1400 -40 to 2552
Temperature Service temperature¹
Load-carrying capacity, wear protection, service life DIN 51 350 T.4 Weld load DIN 51 350 T.5 Wear scar under 800N load
N mm
4400 1.7
Nm
0.15 0.09 126
Coefficient of friction Screw test - μ thread² Screw test - μ head² Initial break-away torque³
1. Temperature resistance of solid lubricants. 2. Coefficient of friction in bolted connection, M12 x 1.75, material 8.8, blackened. 3. M 12 x 1.75, with starting torque Ma = 56 Nm and heat treatment at 540°C (1004°F), 21 hours, bolt material: 21 Cr Mo Ni V 57 mat no. 1.7709.
HOW TO USE How to apply Clean the thread with solvent. Clean already used bolts with a wire brush. Spread an adequate amount of this product up to the root of the thread in order to obtain a good seal. For this purpose use the brush from the brush can, provided it has not been used previously for other purposes. Otherwise use a new brush.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your
local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™
www.dowcorning.com
MOLYKOTE® P 37 Lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
03/09/2001
Ref. no. 71-0244B-01
DC 2908
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©0-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " " " " "
Excellent adhesion Good corrosion protection Good water resistance Good antifretting Assembly and continuous lubrication Metal-free Low water pollution class
MOLYKOTE® P-40 Metal-free adhesive lubricating paste
Metal-free adhesive lubrication paste which can be used for all assembly and continuous lubricating jobs, particularly those exposed to corrosive environments such as splash water or humidity APPLICATIONS
" Assembly and threaded connections, spline shafts, mounting of bearings. " Continuous lubrication: for various parts in brake systems, in brake rods, guide bolts. Axles of commercial vehicles, cams and plain bearings. Open Gears. Marine applications.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Test Method*
Parameter
Unit
Color
Value Yellowish Brown
Consistency, viscosity ISO 2137
Unworked penetration
mm/10
310-350
DIN 51 562
Base oil viscosity at 40ºC (104ºF)
mm /s
360
- as paste:
ºC
-40 to +230
ºF
-40 to +446
- solid lubricants:
ºC
-40 to +1200
ºF
-40 to +2192
2
Temperature Service temperature
Deutsche Bahn AG test - stirrability at -35ºC (-31ºF)
4
DIN 51 805
Kesternich method - flow pressure at -30ºC mbar (-22ºF)
960
DIN 2176
Drop point
ºC
None
ºF
None
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
3000
DIN 51 350 pt.5 Wear scar under 800N load
mm
0.94
Fretting corrosion - Deyber tester
25x106
Coefficient of friction Press-Fit test, µ =
SRV Optimol
0.12
Screw test - µ thread1
0.16
Screw test - µ head
0.08
1
Oscillating endurance test, µ=2
0.13
TYPICAL PROPERTIES (continued) Test Method*
Parameter
Unit
DIN 51 802
SKF-Emcor method - degree of corrosion
Value
Corrosion protection 0
Salt spray test h 500 1. Coefficient of friction in bolted connection, M12 x 1.75, material 8.8, blackened. 2. Load: 300N, frequency: 50Hz, amplitude: 0.5mm, 2h * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
The sliding surfaces should be cleaned. The paste should then be applied with a suitable brush, rag or grease gun. It should not be mixed with greases or oils.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
MOLYKOTE P 40 Metal-free adhesive lubricating paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0246C-01
DC 3829
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1998-2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Long-term corrosion protection " Transparent coating " Low coefficient of friction
COMPOSITION " " " "
Synthetic wax Corrosion inhibitor Solvent Contains white spirit
MOLYKOTE® Metal Protector Plus Wax solution Corrosion protection coating APPLICATIONS
" Corrosion protection for metal parts which have to be stored or transported.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Transparent
Density ISO 2811
Density at 20ºC (68ºF)
g/ml
0.84
Flash point
ºC
28
ºF
82
Coefficient of friction Press-Fit test µ =
0.12
Corrosion protection ISO/R 1456
Salt spray test
h
510
* ISO: International Standardisation Organisation
HOW TO USE How to apply
Apply to cleaned surfaces by dipping, spraying or painting. Drying time at room temperature approx. 90 minutes. Several coats can be applied to enhance corrosion protection (letting them dry in between). Thinner coatings can be achieved by diluting with white spirit. By virtue of the compatibility of MOLYKOTE Metal Protector Plus with common lubricants, there is usually no need to wash off the film before using the devices/equipment. Should this be necessary, it can be done with white spirit. After use, clean spray can valves by spraying inverted.
HANDLING PRECAUTIONS Avoid contact with the eyes.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE Metal Protector Plus Wax solution
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
25/01/2002
Ref. no. 71-0151C-01
DC 3638
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š0-2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants FEATURES x Compatible with most rubber and plastics x Excellent stability at high temperatures x Superior resistance to chemicals and solvents x Minimal deterioration due to oxidation, appropriate for long-term lubrication x Low vapor pressure (base oil)
COMPOSITION x Perfluoro polyether x Fluorinated polymer x Corrosion inhibitor
®
MOLYKOTE HP-870 Grease Fully fluorinated grease provides extraordinary performance under extreme conditions APPLICATIONS x MOLYKOTE HP-870 Grease can be used broadly under harsh conditions such as high temperatures, corrosive, solvent, liquefied natural gasses, high vacuum, etc. x This grease is ideally used for use in clean rooms, semiconductor manufacturing equipment, cardboard manufacturing equipment, hot air dryer motor axles, etc., where the evaporation of the lubricant could be problematic.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Appearance JIS K 2220
Penetration (worked 60 times) Service temperature range
Value White
mm/10 ºC
NLGI class
280 -20 to 250 2
MIL-S-8660
Density Bleed (200ºC 24 hours)
g/cm3 %
2.0 5.0
MIL-S-8660
Evaporation (200ºC 24 hours)
%
1.0
MIL-S-8660 ASTM D2596
Evaporation (200ºC 1000 hours) Four ball weld load (1500rpm/1minute)
% N
3.0 >4900
ASTM D2266
Four ball wear scar (1200rpm, 392N, 1 hour)
mm
1.3
JIS K 2220
Low temperature torque test (-20ºC) Ncm Ncm
54 28
Starting torque
Ncm
Running torque
Ncm
Not measurable Not measurable 0 to 1
Pa
2x10-6
Starting torque Running torque JIS K 2220
DIN 51 802
Low temperature torque test (-40ºC)
Emcor corrosion test Base oil vapor pressure 20ºC
* JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. MIL: Military Specification and Standards. DIN: Deutsches Industrie Norm.
HOW TO USE
PACKAGING
Clean points of contact. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
This product is available in 100g plastic cans and 750g collapsible cartridges.
HANDLING PRECAUTIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
Although MOLYKOTE HP-870 Grease is extremely chemically stable, it gradually begins to break down at temperatures in excess of 250ºC releasing a toxic gasses; be sure that this product is only used in an environment with adequate ventilation.
Do not smoke cigarettes if they have been in contact with this product. Be sure to wash your hands thoroughly after working with this product. Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard
information. The material safety data
LIMITATIONS
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
sheet is available on the Dow Corning
website at www.molykote.com. You can also obtain a copy from your
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
local Dow Corning sales representative
or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
When stored, unopened in a cool, dark
place this product, has a usable life of 36 months from the date of production.
Website Guide For more information on our company and how to contact us, visit our website, www.molykote.com We help you invent the future."
MOLYKOTE HP-870 Grease 2 Ref. no. 80-3077B-01
21/02/2007 DC 4422
We help you invent the future. is a trademark of Dow Corning Corporation. MOLYKOTE and DOW CORNING are registered trademarks of Dow Corning Corporation. ©2002, 2003 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants FEATURES
" Compatible with most rubber and plastics " Excellent stability at high temperatures " Superior resistance to chemicals and solvents " Minimal deterioration due to oxidation, appropriate for long-term lubrication " Low vapor pressure (base oil)
COMPOSITION " Perfluoro polyether " Fluorinated polymer
MOLYKOTE® HP-300 Grease Fully florinated grease provides extraordinary performance under extreme conditions APPLICATIONS
" MOLYKOTE HP-300 Grease can be used broadly under harsh conditions such as low or high temperatures, corrosive, solvent, liquefied natural gasses, high vacuum, etc. " Clean room equipment and semiconductor manufacturing equipment where the volatization of the lubricating material is undesirable.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Value
Appearance JIS K 2220
Penetration (worked 60 times)
White mm/10
NLGI class
280 2
Service temperature range
ºC
-65 to 250
Density
g/cm
2.0
MIL-S-8660
Bleed (200ºC 24 hours)
%
8.0
MIL-S-8660
Evaporation (200ºC 24 hours)
%
0.2
MIL-S-8660
Evaporation (200ºC 1000 hours)
%
1.0
ASTM D2596
Four ball weld load (1500rpm/1minute)
N
3330
ASTM D2266
Four ball wear scar (1200rpm, 392N, 1 hour)
mm
1.1
JIS K 2220
Low temperature torque test (-20ºC) Starting torque
Ncm
4.1
Running torque
Ncm
1.8
Ncm
11
JIS K 2220
3
Low temperature torque test (-40ºC) Starting torque Running torque
Ncm
3.6
Base oil vapor pressure 20ºC
Pa
4x10-10
* JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. MIL: Military Specification and Standards.
HOW TO USE
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
HANDLING PRECAUTIONS
Although MOLYKOTE HP-300 Grease is highly chemically stable, at temperatures in excess of 250ºC the material will gradually decompose and release toxic gasses; be sure to have adequate ventilation if you expect the material to decompose. Do not smoke cigarettes that are contaminated with this product. Be sure to wash hands thoroughly after use. Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.molykote.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING
This product is available in 100g and 500g plastic cans.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Website Guide
For more information on our company and how to contact us, visit our website, www.molykote.com We help you invent the future."
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE HP-300 Grease 2 Ref. no. 80-3103A-01
22/12/2003 16608
We help you invent the future. is a trademark of Dow Corning Corporation. MOLYKOTE and DOW CORNING are registered trademarks of Dow Corning Corporation. ©2002, 2003 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Particularly suitable for long-term lubrication by virtue of its extremely low tendency towards oxidation " High drop point >250ºC (482ºF); consequently reduced risk of melting and run-out from lubrication point " Wide service temperature range, -40ºC to +200ºC (-40ºF to +392ºF); for short periods, up to 230ºC (446ºF) " High resistance to water and water washout " Resistant to mineral oil, fuels and many chemicals
COMPOSITION " Fluorosilicone oil " Organic thickener
MOLYKOTE® FS 1292 Fluoro-Silicone Grease APPLICATION
" Lubricating grease for metal/metal combinations with slow to medium-fast movements and medium loads over a wide temperature range.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Whitish
Consistency, density, viscosity DIN 51 818
NLGI consistency class
1-2
ISO 2137
Worked penetration
mm/10
280-340
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.28
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm /s
1000
ºC
-40 to +200 (+230 for short periods)
ºF
-40 to +392 (+446 for short periods)
2
Temperature Service temperature
ISO 2176
Drop point
ºC
>250
ºF
>482
Initial break-away torque
Nm
118x10-3
Torque after 20 minutes running time
Nm
41x10-3
Initial break-away torque
Nm
856x10-3
Torque after 20 minutes running time
Nm
56x10-3
N
3400
%
0.3
ASTM-D147880 Low temperature torque test at -30ºC (-22ºF)
ASTM-D147880 Low temperature torque test at -40ºC (-40ºF)
Load-carrying capacity Four-ball tester (VKA) DIN 51 350 pt.4 Weld load Oil separation DIN 51 817
Standard test
* ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Clean bearing surfaces. Apply grease in the normal way using a brush, grease gun or automatic lubricating system.
MOLYKOTE FS 1292 Grease can be used in centralised lubrication systems. Do not mix with other greases.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
PACKAGING
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE FS 1292 Fluoro-Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
08/02/2002
Ref. no. 71-0165C-01
DC 2991
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©0-2002 Dow Corning Corporation. All rights reserved.
P
Information About MOLYKOTE® 3451 Chemical Resistant Bearing Grease and MOLYKOTE® 3452 Chemical Resistant Valve Lubricant
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DESCRIPTION MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE ® 3452 Chemical Resistant Valve Lubricant are fluorosilicone oils thickened with fluorinated polymers. These lubricants: • Provide superior resistance to most chemicals • Are compatible with most gaskets, seals and packings • Resist washout by water, fuels, oils and solvents
Type Fluorosilicone greases
Special Properties Chemical resistance; good loadcarrying ability, effective in high temperatures
Primary Uses – MOLYKOTE® 3451 Chemical Resistant Bearing Grease NLGI #2 Exceptional antifriction lubricant for bearings exposed to harsh chemicals, solvents, high temperatures, high speeds or heavy loads
N
These greases lubricate over a wide temperature range. MOLYKOTE 3451 Chemical Resistant Bearing Grease has good life at temperatures from -40 to 450°F (-40 to 232°C);MOLYKOTE 3452 Chemical Resistant Valve Lubricant has a serviceable temperature range from -20 to 450°F (-29 to 232°C). Both MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant resist deterioration by solvents, acids, chlorides and other severe chemicals as well as low-pressure steam and condensate. (See Table I.)
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Bearing tests show MOLYKOTE 3451 Chemical Resistant Bearing Grease has good life at varying high loads and speeds.
USES MOLYKOTE 3451 Chemical Resistant Bearing Grease MOLYKOTE 3451 Chemical Resistant Bearing Grease is an exceptional antifriction bearing lubricant especially designed for applications that experience a wide range of temperatures, loads and speeds. It is particularly useful in bearings exposed to harsh chemicals or solvents, bearings used at high speeds and bearings subjected to heavy loads. MOLYKOTE 3451 Bearing Grease can be used on: • Chemical mixers • Needle bearings in circuit breakers • Pumps • Processing equipment • Fuel- and solvent-handling equipment • Sealed-for-life bearings that must operate at high speeds, heavy loads, and high and low temperatures
– MOLYKOTE ® 3452 Chemical Resistant Valve Lubricant NLGI #3
BL17877-1
Lubricant and sealant for valves, shafts and packings exposed to corrosive or aggressive chemicals or high temperatures
Valves protected by MOLYKOTE 3452 Chemical Resistant Valve Lubricant show no evidence of corrosion or degradation of lubricant.
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... NLGI Consistency ...................................................................... Color ........................................................................................... Thickener ................................................................................... ASTM D 217 Penetration, worked, 60 strokes ................................................ Viscosity of fluorosilicone oil at 100°F (38°C), SUS ................ Service Temperature Range1, °F (°C) ...................................... Max. Dn Value2 .......................................................................... Specific Gravity at 77°F (25°C) ................................................. Fed Std 791 Bleed, at 400°F (204°C), percent .............................................. ASTM 2265 Evaporation, at 400°F (204°C), percent ................................... Dropping Point, °F (°C) ............................................................ ASTM D 1264 Water Washout, at 175°F (80°C), percent ................................ Fed Std 791a3 4-Ball Weld Load,Kg ................................................................... ASTM D 1478 Low-Temperature Torque starting, g-cm at -40°F (-40°C) ............................................... running, g-cm after 1 hr at -40°F (-40°C) .............................
Molykote 3451 Chemical Resistant Bearing Grease
Molykote 3452 Chemical Resistant Valve Lubricant
#2 White Fluorinated polymers 275 2295 -40 to 450 (-40 to 232) 200,000 1.44 2.7 3.7 >536 (>280) 0.3 400
#3 White Fluorinated polymers 270 46,000 -20 to 450 (-31 to 232) 75,000 1.50 1.2 1.1 >570 (>300) 0.1 400
2315 1960
1
Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. 2 Dn value = shaft size of bearing in mm x rpm; based on estimate. 3 Method 6503.
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Table I: Chemical Resistance of MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant .......................................................................................................... .......................................................................................................... .......................................................................................................... After 24 hours at 77°F (25°C)1 ................................................................................................ Diesel ................................................................................................ Kerosene .......................................................................................... Silicone Fluid ................................................................................... Toluene ............................................................................................ Hexane ............................................................................................. Xylene .............................................................................................. Isopropanol ...................................................................................... Methanol .......................................................................................... VM&P Naphtha ...............................................................................
MOLYKOTE 3451 Chemical Resistant Bearing Grease Good3 Good Fair Good Fair Good Good Good Good
MOLYKOTE 3452 Chemical Resistant Valve Lubricant Good Good Good Good Fair Good Good Good Good
Hydrocarbon Grease2 Poor Fair Poor Poor Poor Poor Fair Fair Poor
1
Test method Federal Standard 791C-6.2. A lithium-thickened petroleum grease. 3 Good no observable effect on grease [grease slightly soft; poor adhesion]; Fair adhesion. 2
grease very soft; cracked and poor adhesion; Poor
grease hardened or dissolved; no
Volume Change, percent
Figure 1: Percent Volume Change of Various Rubbers in MOLYKOTE 3452 Chemical Resistant Valve Lubricant
MOLYKOTE 3452 Chemical Resistant Valve Lubricant MOLYKOTE 3452 Chemical Resistant Valve Lubricant is an exceptional valve lubricant and sealant product particularly suited for applications where corrosive or aggressive chemicals are used. MOLYKOTE 3452 Valve Lubricant can be used on: • Plug valves • Mechanical seals and packings • Slow-speed roller and journal bearings • Moderate-speed ball bearings • Instruments in high vacuum, at high temperatures and in corrosive atmospheres • Rotary and reciprocating shaft seals • Flexible ball joints
LIMITATIONS MOLYKOTE 3451 Chemical Resistant Bearing Grease should not be applied to surfaces to be painted.
MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant are not recommended for use with highly oxidative chemicals (liquid Cl2 or liquid O2, for example). These greases are soluble in ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses. HOW TO USE Application MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant can be applied using conventional methods of grease application brushing, grease gun or automatic applicators.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE When stored at or below 90°F (32°C), MOLYKOTE 3451 Chemical Resistant Bearing Grease and MOLYKOTE 3452 Chemical Resistant Valve Lubricant have a shelf life of 60 months from date of manufacture. Note: In storage, a small amount of oil may separate from MOLYKOTE 3451 Chemical Resistant Bearing Grease. This separation does not materially affect the lubricating qualities of the grease. Simply stir fluid back into the grease.
PACKAGING MOLYKOTE 3451 Chemical Resistant Bearing Grease is available in tubes cartridges and pails
MOLYKOTE 3452 Chemical Resistant Valve Lubricant is available in tubes, cartridges, pails.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHY SICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY PLEASE READ CAREFULLY Dow Corning believes that the information in this publication is an accurate description of the typical characteristics and/or uses of the product or products, but it is your responsibility to thoroughly test the product in your specific application to determine its performance, efficacy and safety. Suggestions of uses should not be taken as inducements to infringe any particular patent.
Unless Dow Corning provides you with a specific written warranty of fitness for a particular use, Dow Corning’s sole warranty is that the product or products, as supplied, will meet Dow Corning’s then current sales specifications. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR USE. Your exclusive remedy and Dow Corning’s sole liability for breach of warranty is limited to refund of the purchase price or replacement of any product shown to be other than as warranted, and Dow Corning expressly disclaims any liability for incidental or consequential damages.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1994, 1998 Dow Corning Corporation. All rights reserved. Printed in USA
AGP3853A
Form No. 10-813-98B-01
Dow Corning Corporation Midland, Michigan 48686-0994
c d
Product Information
Specialty Lubricants FEATURES " Contains no lead or nickel " Suitable for long-term lubrication due to low oil evaporation and low tendency towards oxidation " Emergency running properties and reduction of wear by virtue of incorporated solid lubricants " No drop point: consequently no melting or run-out from lubrication point " Good water washout resistance
COMPOSITION " " " "
Mineral oil Inorganic thickener Corrosion inhibitors Solid lubricants
MOLYKOTE® FB 180 High Performance Grease
High performance grease for metal/metal combinations involving slow to medium-fast movements and light to heavy loadings, particularly at high temperatures APPLICATIONS
" Suitable for lubrication points with light to heavy loadings and low to medium speeds, particularly those exposed to continuous high temperatures. " Used successfully on plain and roller bearings of conveyor installations in drying kilns, vulcanizing plants, heating installations, fans and electric motors.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity DIN 51 818
NLGI consistency class
2
ISO 2137
Worked penetration
mm/10
265-295
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.86
DIN 51 562
Base oil viscosity at 40ºC (104ºF)1
mm2/s
260
ºC
-30 to +160, +180 for short periods
ºF
-22 to +320, +356 for short periods
ºC/ºF
None
Initial break-away torque
Nm
593x10-3
Torque after 20 minutes running time
Nm
68x10-3
Temperature Service temperature
ISO 2176
Drop point
ASTM-D147880 Low temperature torque test at -20ºC (-4ºF)
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
2200
DIN 51 350 pt.5 Wear scar under 800N load
mm
1.3
OK load
N
20000
Frictional force with OK load
N
3085
Almen-Wieland machine
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
2.0
Oil separation DIN 51 817 Standard test 1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. Do not mix with other greases.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE FB 180 High Performance Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
25/01/2002
Ref. no. 71-0164C-01
DC 2997
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " "
Does not melt, even at high temperatures Superior thermal stability Superior oxidation resistance Water resistant
COMPOSITION " Silicone oil " Carbon black " Corrosion inhibitor
MOLYKOTE® 41 Grease
This is a silicone grease that can be used at temperatures higher than those of normal silicone greases APPLICATIONS
" Ideal for use in oven conveyers, kiln dollies, molten salt evacuation pumps, steam turbine regulator links, knife-edge power breakers, etc.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Value
Appearance JIS K 2220
Black
Base oil viscosity at 25ºC
mm /s
316
Penetration (worked 60 times)
mm/10
260 to 300
2
NLGI class
2
Service temperature range
ºC
-20 to 290
Density
g/cm
1.1
JIS K 2220
Drop point
ºC
None
MIL S 8660
Bleed (150ºC/24 hours)
%
4.0
MIL S 8660
Evaporation (150ºC/24 hours)
%
1.0
JIS K 2220
Water washout (38ºC/1 hour)
%
0.5
N
1500
mm/ minute
75,000
3
ASTM D 2596 Four ball weld load (1500rpm/1minute) Maximum Dn value *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. MIL: Military Specification and Standards.
HOW TO USE
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device. Do not use on painted surfaces. Do not use on steel bearing under high loads.
HANDLING PRECAUTIONS
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING
This product is available in 1kg cans CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE 41 Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
05/07/2002
Ref. no. 80-3096-01
DC 4422
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance ® Lubricants Molykote 33 Extreme Low Temperature Bearing Grease, Molykote® 41 Extreme High Temperature Bearing Grease, Molykote® 44 High Temperature Bearing Grease FEATURES x x x x
x
Resistance to oxidation, moisture and corrosive atmospheres Inertness Good shear stability Wide service temperature range: 33 Extreme Low Temperature Grease: -100 to 400°F (-73 to 204°C) 41 Extreme High Temperature Grease: 0 to 550°F (-18 to 288°C) 44 High Temperature Grease: -40 to 400°F (-40 to 204°C) Compatible with many plastics
COMPOSITION x x
Lithium soap Phenylmethyl silicone oil
Lubricants for antifriction bearings and plastic and rubber parts USES All three Molykote® Bearing Grease are used to lubricate ball bearings operating under light to moderate loads. These can be used for: Molykote® 33 Extreme Low Temperature Bearing Grease • Freezer cart casters and cold room conveyor equipment • Utility disconnect switch contacts • Plastic electric clock motors • Maximum-demand meters, power-factor meters, watt-hour meters • Windshield wiper motor gears • Photographic, optical and surveying equipment • Oscillographs, geophysical and light, low-torque instruments • Starter clutch drives Molykote® 41 Extreme High Temperature Bearing Grease • Antifriction bearings of high-temperature equipment • Oven conveyor bearings • Wheel bearings of core oven carts • Governor linkage of steam turbines • Ball and socket connections of power insulators Molykote® 44 High Temperature Bearing Grease • Kiln preheater fans, oven fans, radiator cooling fans • Textile slashers and driers • Aircraft engine • Conveyor systems These greases do not soften or affect most plastics and are used to lubricate plastic gears, bearings and cams, as well as metal and rubber parts. Because of low torque requirements, Molykote® 33 Extreme Low Temperature Bearing Grease is especially effective in equipment that must start in extreme cold. Oxidation Resistance – Molykote® Bearing Greases are recommended for use in units that must remain operable when subjected not only to low and high operating temperatures, but also to severe weathering and oxidation.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method
DIN 51 562 ASTM D 217
Test
Results 33 Light
33 Medium
41 Grease
44 Light
44 Medium
Color
Off White
Off White
Black
Off White
Off White
Thickner
Lithium Soap
Lithium Soap
Carbon Black
Lithium Soap
Lithium Soap
Base Oil
Silicone
Silicone
Silicone
Silicone
Silicone
Base Oil Viscosity @ 25°C, mm2/s
100
100
316
125
125
Penetration, worked 60 strokes, mm
320
280
280
300
280
NLGI #
1
2
2
~1
2
1200 (122)
1200 (122)
1500 (152)
1100 (113)
1100 (113)
Max Dn Value (Bore Size in mm X rpm)
250,000
200,000
75,000
350,000
300,000
Service Temperature2 Degrees C (F)
-73 to 204 (-100 to 400)
-73 to 204 (-100 to 400)
-18 to 288 (0 to 550)
-40 to 204 (-40 to 400)
-40 to 204 (-40 to 400)
ASTM D 2265
Drop Point Degrees C (F)
226 (439)
226 (439)
>300 (>572)
220 (432)
220 (432)
Fed Std 791
Bleed after 24 hrs @149°C (300°F) %
2
1
4.8 3
2.5
2
DIN 51 817
Oil Separation (Standard Test, 7 days at 40°C) % 3.2
1.6
2.6
2.4
1.4
Specific Gravity @25°C (77°F)
0.97
0.97
1.14
1.05
1.05
Initial Break-away Torque, Nm
130 x 10 -3
164 x 10 -3
Torque after 20 minutes running time, Nm
13 x 10 -3
22 x 10 -3
DIN 51 350 pt4
4 ball weld load, N (kg) 1
ASTM D 1478-80
Low Temperature Torque @ -73°C
Low Temperature Torque @ -40°C 225 x 10 -3
Initial Break-away Torque, Nm Torque after 20 minutes running time, Nm DIN 51 808
DIN 51 821-02-A
60 x 10
Oxidation Resistance, pressure drop 100hr, 99°C (210°F) bar (psi)
0.4 (5.80)
FAG Rolling Element Bearing Tester, FE9, 1500/6000-150, F50, Hrs
-3
336 x 10 -3 124 x 10 -3
0
0.1 (1.45)
110
110
1
Maximum Dn values are approximations and will vary widely with temperature, load and bearing type. Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. 3 Values are at 392°F (200°C). Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000. 2
Figure 1. Suggested Product Temperature Range Recommendations
Limitations of Typical Organic Greases -100°F
-20°F
260°F
450°F
550°F
®
Molykote 33 Extreme Low Temperature Grease ®
Molykote® 33 Extreme Low Temperature Bearing Grease Molykote® 41 Extreme High Temperature Bearing Grease Molykote® 44 High Temperature Bearing Grease Ref. No. 10-814C-01
Molykote 41 Extreme High Temperature Grease May 4, 2006, ® Molykote DIC164544
44 High Temperature
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. Grease 2006 Dow Corning Corporation. All rights reserved.
DESCRIPTION Molykote® 33 Extreme Low Temperature Bearing Grease, Molykote® 41 Extreme High Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease are silicone lubricating oils with thickeners added. Molykote® 33 Extreme Low Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease are thickened with a special lithium soap; Molykote® 41 Extreme High Temperature Bearing Grease is thickened with carbon black. Molykote® 33 Extreme Low Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease are available in light and medium consistencies – NLGI #1 and #2. Molykote® 41 Extreme High Temperature Bearing Grease is available in a medium consistency – NLGI #2.
LISTINGS/ SPECIFICATIONS Molykote® 33 Extreme Low Temperature Bearing Grease is USDA listed for use as a lubricant where there is no possibility of food contact.
combinations, especially where sliding friction is encountered.
3.6-kg cans, 5-kg pails, 18-kg pails, 25-kg pails, and 180-kg drums.
Molykote® 41 Extreme High Temperature Bearing Grease – Bearings operating at extremely high temperatures need to be frequently monitored to ensure that the grease has not dried out. If this occurs, more grease can be added, or the existing grease rejuvenated by adding Dow Corning® 710 Fluid.
HANDLING PRECAUTIONS
These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HEALTH AND ENVIRONMENTAL INFORMATION
SHIPPING LIMITATIONS None.
USABLE LIFE AND STORAGE When stored at or below 90°F (32°C), Molykote® 33 Extreme Low Temperature Bearing Grease, Molykote® 41 Extreme High Temperature Bearing Grease and Molykote® 44 High Temperature Bearing Grease have a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
HOW TO USE Conventional grease application methods – brushing, grease gun or automatic application – are suitable for use with these Molykote® Bearing Greases. Laboratory tests and field reports indicate that “heavy duty” guns available from such manufacturers as Lincoln-St. Louis are preferred. Note: Extra care should be taken at all times to prevent dirt from contaminating the lubricant. These greases should be packed with a clean metal or ebonite spatula.
LIMITATIONS These greases should not be applied to surfaces that are to be painted. These greases should not be used with highly loaded ferrous metal bearing
Molykote® 33 Extreme Low Temperature Bearing Grease Molykote® 41 Extreme High Temperature Bearing Grease Molykote® 44 High Temperature Bearing Grease Ref. No. 10-814C-01
PACKAGING Not all sizes available in all geographies. Molykote® 33 Extreme Low Temperature Bearing Grease is supplied in 100-g tubes, 150-g tubes, 400-g cartridges, 1-kg cans, 3.6-kg cans, 18-kg pails, 25-kg pails, 55-kg drums, and 180 kg drums. Molykote® 41 Extreme High Temperature Bearing Grease is supplied in 100-g tubes, 150-g tubes, 400-g cartridges, 1-kg cans, 3.6-kg cans, 5-kg pails, 18-kg pails, 25-kg pails, and 181.4-kg drums. Molykote® 44 High Temperature Bearing Grease is supplied in 100-g tubes, 150-g tubes, 400-g cartridges,
May 4, 2006, DIC164544
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® 33 Extreme Low Temperature Bearing Grease Molykote® 41 Extreme High Temperature Bearing Grease Molykote® 44 High Temperature Bearing Grease Ref. No. 10-814C-01
May 4, 2006, DIC164544
We help you invent the future is a trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
P R O D U C T
Information About Molykote ® G-4500 Multi-Purpose Synthetic Grease and Molykote ® G-4700 Extreme Pressure Synthetic Grease
I N F O R M A T I O N
DESCRIPTION Molykote ® G-4500 Multi-Purpose Synthetic Grease and Molykote ® G-4700 Extreme Pressure Synthetic Grease are new specialty lubricants that combine the benefits of wide operating temperatures and broad compatibility with varied materials.
BENEFITS Both Molykote G-4500 Multi-Purpose Synthetic Grease and Molykote G-4700 Extreme Pressure Synthetic Grease:
Type Synthetic lubricants
Physical Form Greases, NLGI #2
Special Features
• Are formulated to provide higher load carrying capacity, greater wear resistance and longer service life compared with conventional petroleum-based lubricants • Are NLGI #2 greases
Multi-purpose capabilities; wide temperature operating range; broad compatibility
• Provide good compatibility with most industrial and engineering substrates including many plastic and rubber materials
Primary Use
• Excellent low temperature torque and water washout resistance
Long-term lubrication for assembly and maintenance
Molykote G-4500 Multi-Purpose Synthetic Grease features: • A unique formulation that includes polyalphaolefin (PAO) base oil, aluminum complex thickener and polytetrafluoroethylene (PTFE) as well as other fortifiers • Meets FDA Regulation 21 CFR 1789.3570 as a lubricant with incidental food contact
Molykote G-4700 Extreme Pressure Synthetic Grease features: • A unique formulation that includes polyalphaolefin (PAO) base oil, lithium complex thickener, molybdenum disulfide (MoS 2) and other fortifiers • Designed to handle extreme loads and applications involving vibration and/or shock loading • Listed by Cincinnati Machine as an approved lubricant to their P-64 specification
USES Both greases can be used with rolling element and plain bearings, pivot pins, cams, guides, ways, drive screws, gears, splines and other machine elements.
Molykote G-4500 Multi-Purpose Synthetic Grease can be used in foodprocessing applications involving mixers, motors, conveyors, lowtemperature equipment, packaging machines and many other applications in or out of the food processing industry where a white grease may be desirable. Such applications may involve furniture, instrumentation, photo and optical equipment.
Molykote G-4700 Extreme Pressure Synthetic Grease can be used in most non-food related grease applications such as metal working machines, motors, fans, blowers, conveyors, wheel bearings and custom machinery where heavy duty, long-lasting lubrication is desired.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
AUTHORIZATIONS Molykote G-4500 Multi-Purpose Synthetic Grease complies with FDA Regulation 21 CFR 178.3570 as a lubricant with incidental food contact.
Molykote G-4700 Extreme Pressure Synthetic Grease meets Cinncinnati
Table I: Material Compatibility1 Elastomers ........................ Compatibility Butyl .................................. Good Urethane ............................ Excellent Neoprene ........................... Excellent EPDM ............................... Fair SBR .................................... Good Nitrile ................................. Excellent Natural Rubber .................. Poor Silicone ............................... Good Excellent Viton ®2 ................................ Plastics ABS .................................... PPO (polypropylene oxide) ............................ Nylon ................................. PBT .................................... PTFE resin ........................ 1
Excellent Excellent Excellent Excellent Excellent
Compatibility rating for elastomers is based on relative percent change in volume after 70 hours at 70°C (158°F). Compatibility rating for plastics is based on relative percent change in volume after 70 hours at 70°C (158°F). 2 Viton is a registered trademark of E.I. du Pont de Nemours Company.
TYPICAL PROPERTIES1 These values are not intended for use in preparing specifications.
ASTM D 445
ASTM D 217 ASTM D 2265 FTM 321.1 ASTM D 4693 ASTM D 2266 ASTM D 2596 ASTM D 2509
Base Oil Viscosity, at 104°F (40°C), cSt .............................................................. at 212°F (100°C), cSt ............................................................ Thickener Type ......................................................................... Penetration at 77°F (25°C), mm/10 (W/60) ............................... Specific Gravity at 77°F (25°C) ................................................ Dropping Point, °F (°C), min .................................................... Bleed/Evaporation, 24 hours at 212°F (100°C) ......................... Low Temperature Torque at -40°F (-40°C), Nm ...................... Four Ball Wear, 40 kg, 1200 rpm, mm ....................................... Four Ball EP, Weld Load, kg, min .............................................. Timken OK Load, lb, min .......................................................... Temperature Range, estimated, °F (°C) ..................................... Dn, bearing ID (mm) × rpm, estimated ......................................
Molykote G-4500
Molykote G-4700
Multi-Purpose Synthetic Grease
Extreme Pressure Synthetic Grease
110 13.5 Aluminum Complex 265-295 0.84 520 (271) 3.1/0.4 0.9 0.50 315 40 -60 to 325 (-51 to 163) 325,000
150 20 Lithium Complex 265-295 0.87 545 (285) 2.5/0.2 1.1 0.32 400 60 -40 to 350 (-40 to 177) 350,000
1
Note: These are preliminary figures based on initial test results.
Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Machine P-64, Ford ESA-MIC75-B, GM 998525H and NLGI GC-LB.
HOW TO USE Apply using conventional grease application methods, i.e., clean brush, grease gun and manual or automated dispensing equipment.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE Molykote G-4500 Multi-Purpose Synthetic Grease and Molykote G-4700 Extreme Pressure Synthetic Grease have a shelf life of 60 months from date of manufacture.
PACKAGING Molykote G-4500 Multi-Purpose Synthetic Grease and Molykote G-4700 Extreme Pressure Synthetic Grease is available in 3-oz (85-g) tubes, 14.1-oz (400-g) cartridges, 35.3-lb (16-kg) pails and 397-lb (180-kg) drums. Molykote G-4500 Multi-Purpose Synthetic Grease is also available in an 11 oz. aerosol can.
Ref. No. 10-887A-01
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Suggestions of
03/11/02 FPH29501
use shall not be taken as inducements to infringe any patent. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE
FUTURE.™ www.dowcorning.com
Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Wide service temperature range " Compatible with many plastics and elastomers " Meets FDA Regulation 21 CFR 178.3570 and USDA H1 classifications for incidental food contact " Fully synthetic base oil " White color " Available in NLGI consistency classes 1 and 2
BENEFITS " Formulated to provide higher load carrying capacity, greater wear resistance and longer service life compared to conventional petroleum-based lubricants " Provides good compatibility with most industrial and engineering substrates including many plastic and rubber materials " Excellent low temperature torque " Low consistency formulation of G-4501 allows use in automatic dispensing systems
COMPOSITION " PAO base oil " Aluminum complex thickener " Fortified with polytetrafluoroethylene (PTFE)
MOLYKOTE® G-4500/G-4501 Multi-purpose synthetic grease White food grade synthetic greases APPLICATION
" General purpose light consistency white synthetic grease can be used in rolling element and plain bearings, pivot pins, cams, guides, ways, drive screws, gears, splines and other machine elements.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. ASTM*
Property
Unit
Value G-4500
G-4501
Consistency, Viscosity, Specific Gravity DIN 51 818
NLGI consistency class
2
1
ASTM D217
Penetration at 25ºC (77ºF) (W/60)
mm/10 265-295
310-340
ASTM D445
Base oil viscosity at 40ºC (104ºF)
cSt
100
100
ASTM D445
Base oil viscosity at 100ºC (212ºF)
cSt
14.4
14.4
ISO 2811
Specific gravity at 25ºC (77ºF)
g/ml
0.84
0.83
ºC
-40 to 150 -40 to 150
ºF
-40 to 302 -40 to 302
ºC
>270
>260
ºF
>518
>500
Temperature Temperature range (approximate) ASTM D2265 Dropping point FD 791-32/2
Oil bleed, 24 hours, 100ºC (212ºF)
wt%
3.1
4.7
FD 791-32/2
Oil evaporation, 24 hours, 100ºC (212ºF) wt%
0.4
0.5
0.9
0.7
ASTM D4693 Low-temperature torque at -40ºC (-40ºF)
Nm
Load Carrying Capacity, Wear Protection, Speed ASTM D2266 Four-ball wear, 40kg, 1200rpm
mm
0.5
0.5
ASTM D2596 Four-ball EP, weld load, minimum
N
>3,100
>3,100
ASTM D2509 TIMKEN test, OK load
kg
>18
>18
325,000
325,000
Dn, bearing ID (mm)x(rpm), estimated * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
DESCRIPTION
MOLYKOTE G-4500/G-4501 Multi-purpose synthetic greases are high-performance greases that combine the benefits of wide operating temperature range and broad compatibility with varied materials. Both are thickened with an aluminum complex and contain white solid lubricants. They can be used to lubricate bearings, gears, chains and sliding mechanisms in food processing machinery.
HOW TO USE
USABLE LIFE AND STORAGE
When stored at or below 40ºC (104ºF) in the original unopened containers, these products have a usable life of 60 months from the date of production.
PACKAGING
These products are available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning Sales Office or Dow Corning Distributor.
Apply using conventional grease application methods, i.e., clean brush, grease gun and manual or automated dispensing equipment.
LIMITATIONS
HANDLING PRECAUTIONS
HEALTH AND ENVIRONMENTAL INFORMATION
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com www.molykote.com
MOLYKOTE G-4500/G-4501 Multi-purpose synthetic grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
02/10/2002
Ref. no. 80-3150-01
DC 4422
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
Dow Corning ®
White EP
Bearing Grease
AV01722
AV01269
The Number-One Choice When Clean Really Counts in Grease.
To Learn More ...
Features • Clean, white appearance
• High load-carrying capacity
• High-performance capability
• Meets FDA Regulation 21 CFR 178.3570 and USDA H1 classifications for incidental food contact
• Excellent lubricating properties • Good resistance to water washout
Dow Corning ® White EP Bearing Grease1 is a high-performance grease with a mineral oil base. It is thickened with an aluminum complex and contains white solid lubricants. Designed as a clean, food-grade alternative to common black greases, Dow Corning White EP Bearing Grease offers high performance and high-load capability.
Applications Dow Corning White EP Bearing Grease can be used to lubricate bearings, gears, chains and sliding mechanisms in process machinery, in canneries, dairies, beverage plants, meat processing plants and pharmaceutical plants. It is an excellent choice for operations where products must be manufactured, packaged or transported without black material contamination. Dow Corning White EP Bearing Grease is appropriate for low-to-high loads, moderate-to-high temperatures and moderate-to-high speed applications.
For more information about Dow Corning White EP Bearing Grease, contact your Dow Corning representative. Or call (517) 496-6000. 1
Formerly Dow Corning ® Food Grade Grease.
How To Use
Typical Properties
Dow Corning White EP Bearing Grease can be applied by hand packing, handoperated grease guns, automatic greasing equipment and central lubricating systems. When lubricating antifriction bearings, follow the bearing manufacturer’s instructions. When lubricating plain bearings, the new grease should be pumped in until all of the old grease has been expelled.
These values are not intended for use in preparing specifications.
Use Limitations Dow Corning White EP Bearing Grease may not be appropriate for lubrication under exceptionally severe operating conditions, or where chemical influences or temperature extremes are likely. This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
Storage/Useable Life When stored at or below 90°F (32°C), Dow Corning White EP Bearing Grease has a useable life of 60 months from date of manufacture by Dow Corning.
Available Packaging Dow Corning White EP Bearing Grease is available in 0.525-oz (15-g) pillow packs, 14.1-oz (400-g) cartridges, 35-lb (15.9-kg) pails, and 120- and 400-lb (54.4- and 181.4-kg) drums.
Color ................................................................. White Base Oil ..................................................... Mineral oil Base Oil Viscosity/SUS at 100°F (38°C) ................................................ 490 Solid Lubricant Content, percent ................................................................. 5 Thickener .................................. Aluminum complex ASTM D 217 Penetration, worked 60 ...................................... 280 Consistency, NLGI.................................................. #2 Operating Temperature Range1, °F (°C) ..................... 0 to 300 (-17 to 149) Fed Std 791 Bleed at 212°F (100°C), percent .......................... 1.4 Fed Std 791 Evaporation at 212°F (100°C), percent ............... 1.4 ASTM D 2266 4 Ball Wear Scar, 1200 rpm, 1 hour at 167°F (75°C), mm ........................... 0.64 ASTM D 2596 4 Ball Weld Load, N ........................................... 1300 Estimated Maximum Dn Value .................... 200,000 ASTM D 2265 Dropping Point, °F (°C) ............................ 518 (270) 1 Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment.
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (517) 496-6000.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (517) 496-6000. LIMITED WARRANTY PLEASE READ CAREFULLY Dow Corning believes that the information in this publication is an accurate description of the typical characteristics and/or uses of the product or products, but it is your responsibility to thoroughly test the product in your specific application to determine its performance, efficacy and safety. Suggestions of uses should not be taken as inducements to infringe any particular patent. Unless Dow Corning provides you with a specific written warranty of fitness for a particular use, Dow Corning’s sole warranty is that the product or products will meet Dow Corning’s then current sales specifications. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR USE. Your exclusive remedy and Dow Corning’s sole liability for breach of warranty is limited to refund of the purchase price or replacement of any product shown to be other than as warranted, and Dow Corning expressly disclaims any liability for incidental or consequential damages.
Dow Corning White EP Bearing Grease is available from:
Dow Corning is a registered trademark of Dow Corning Corporation. ©1994, 1998 Dow Corning Corporation. All rights reserved. Printed in USA
AGP3858
Form No. 10-811-98
Dow Corning Corporation Midland, Michigan 48686-0994
Product Information
Specialty Lubricants MOLYKOTE® Longterm W 2 High Performance Grease FEATURES • Good load-carrying capacity • Suitable for long-term lubrication since it has no tendency to oxidize • Wear protection through solid lubricants • Good adhesion strength due to incorporated adhesion improver • Good corrosion protection (corrosion step 0-1 in the SKF-Emcor test) • Prevents the formation of frictional corrosion
White lubricating grease for metal/metal combinations with slow to fast movements and medium loads APPLICATION • Used successfully for bearings in machinery used in the food and pharmaceutical industries, in textile and paper making machines, domestic appliances and mechanical precision instruments.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result White
Consistency, density, viscosity
COMPOSITION • • • •
Mineral oil Lithium soap Solid lubricants Adhesion improver
DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C
2 mm/10 265-295 g/ml 0.9 mm²/s 125
Temperature
ISO 2176 ASTMD-1478-80
Service temperature
°C
Drop point Low temperature torque test at -20°C
°C
-30 to 110 +130 for short periods >=180
Initial break-away torque Torque after 20 minutes running time
Nm Nm
125x10ª³ 44x10ª³
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load N DIN 51 350 pt.5 Wear scar under 800N load mm DIN 51821-02-A FAG roller element bearing tester FE 9, h 1500/6000-110, F‡}
2400 1.4 155
Speed DN value¹
mm/min 450000
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
Oil separation - evaporation Oil bleeding, 24h, 100°C Oil evaporation, 24h, 100°C
% %
3.3 0.5
1. DN values are calculated approximations and will vary widely with temperature, load and bearing type.
HOW TO USE How to apply Clean the contact areas. Apply with brush, spatula, grease gun or automatic lubricating device. Can be used in central lubrication systems.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
2
05/01/1998
Ref. no. 71-0147A-01
DC 2910
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants Molykote ® G-0010 Multipurpose Bearing Grease FEATURES x Wide temperature range x Extreme Pressure lubrication x Excellent corrosion-preventive properties x Shear resistant
COMPOSITION x Modern polyurea thickener x Mineral base oil x Corrosion inhibitor
Multipurpose Polyurea-thickened bearing grease APPLICATIONS x x x x
Electrical motors Fan bearings Water pump bearings Dryers in chemical and paper industries
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard Test Unit Value Color Green Base oil type Thickener type
ASTM D 217 ASTM D 445
Consistency, Viscosity Consistency Worked Penetration Base oil viscosity @ 40°C Temperature Service temperature range (est.)
Mineral oil Polyurea
NLGI Class mm/10 mm²/s
2 265 - 295 125 -30 to +170 -20 to +340 > 260 (> 525)
ASTM D2265
Dropping point
°C °F °C (°F)
FTMS 791C-321.2
Oil Separation/Evaporation Oil separation (24 hrs/ 100°C) Evaporation loss (24 hrs/ 100°C)
Mass-% Mass-%
2.3 0.1
Load Carrying Capacity, Wear Protection, Speed ASTM D 2596 ASTM D 2266 ASTM D 1743
Four Ball Tester Weld load kg Wear scar under (40 kg; 75qC; 1 hr) mm Dn value (DR x rpm; estimated) Corrosion prevention
ASTM: American Society for Testing and Materials FTMS: Federal Test Methods
315 0.60 400 M 1, 1, 1 Pass
DESCRIPTION
Molykote® G-0010 is a mineral oil-based grease thickened by a di-urea system. Molykote® G-0010 offers excellent low temperature properties and load-carrying characteristics. Molykote® G-0010 provides premium rust prevention and due to its polyurea thickener superior shear and oxidation stability.
HOW TO USE Apply using conventional grease application methods, i.e., clean brush, grease gun and manual or automated dispensing equipment.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored between 0 and 40°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in 400g cartridges, 16kg pails, and 180kg drums.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® G-0010 Multipurpose Bearing Grease
June 18, 2003
Ref. No. 80-3280-01
FPH 35597
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. ~2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Longterm 2 plus High Performance Grease
• High load-carrying capacity
Lubricating grease for metal/metal combinations with slow to medium-fast movements especially with high loads
• Suitable for long-term lubrication
APPLICATIONS
FEATURES
• In mixed friction it provides wear protection due to solid lubricants and EP (extreme pressure) additives • Good adhesion strength • Good protection against corrosion
COMPOSITION • • • • • •
Mineral oil Lithium soap Solid lubricants EP additive Corrosion inhibitor Adhesion improver
• Used successfully for bearings, spline profiles and clutches in highly stressed motor vehicles, tractors, cranes, earth-moving machines, conveyor belts and forklift trucks. • Also where there is a risk of fretting corrosion, groove formation (Brinell effect) or moisture.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C¹
mm/10 g/ml mm²/s
2 265-295 0.9 265
Temperature
ISO 2176 ASTMD-1478-80
Service temperature
°C
Drop point Low temperature torque test at -20°C
°C
-25 to +110, short period +130 >=175
Initial break-away torque Torque after 20 minutes running time
Nm Nm
420x10ª³ 35x10ª³
Loading capacity, wear protection, service life Four-ball tester DIN 51 350 T.4 Weld load DIN 51 350 T.5 Wear scar under 800N load Almen-Wieland machine OK load Frictional force with OK load DIN 51 82102A FAG roller element bearing tester FE 9, 4500/6000-110, F‡}
N mm
3800 1.0
N N h
20000 3200 100
mm/min
250000
Speed DN value
Resistance DIN 51 808
Oxidation resistance, pressure drop 100h, bar 99°C
0.3
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
1.7
Oil separation DIN 51 817
Standard test
1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Clean points of contact. As is usual with lubricating greases, apply by means of a brush, spatula, or automatic lubrication device. Can be used in central lubrication systems.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
30/11/1998
Ref. no. 71-0076B-01
DC 2943
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Molykote® BG 20 High Lubricants Performance Synthetic Grease FEATURES • Handles wide temperature range, high speeds and heavy loads • Very good low temperature torque
COMPOSITION • Polyolester grease with lithium complex thickener • NLGI #2 Grease
Synthetic grease handles high speed, high load, high temperature combinations APPLICATIONS • Advantageous in applications that experience high temperatures and extreme pressure or high speed, such as ball bearings of electrical motors, fans, calenders, presses, metal working machines, generators, utility switch contacts, spindles, dryers or other applications
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method
ASTM D 217 ASTM D 566 ASTM D 1264 Fed Std 791C ASTM D 2596 ASTM D 2266
ASTM D 1478
ASTM D 1478
DIN 51802
Test Unit Result Color Beige Oil Base Ester Base Oil Viscosity, at 38°C (100°F) SUS 200 Thickener Lithium complex Specific Gravity 1.01 Penetration, worked 60 mm/10 270 Service Temperature Range, estimated °C (°F) -45 to 182 (-50 to 360) Dropping Point °C (°F) >300 (>572) Water Washout percent 2 Oil Separation, 24 hr at 150°C (302°F) percent 2.2 Four-Ball Test, Weld Load kg 265 Four-Ball Test, Wear Scar, 1 hour at 75°C (167°F), 400 N mm 0.87 Dn Value (shaft size of bearing in mm x rpm), estimated 550,000 Almen-Wieland Machine OK Load N 20,000 Low Temperature Torque Test -20°C (-4°F) N•m 207 x 10-3 -50°C (-58°F) N•m 530 x 10-3 Low Temperature Torque Test, after 20 minute run -20°C (-4°F) N•m 130 x 10-3 -50°C (-58°F) N•m 130 x 10-3 FAG Bearing Test, angular contact thrust ball bearings 160°C (320°F), 1500 N, 6000 rpm hours 662 Corrosion Protection, SKF Emcor rating 1-2
1
Dn values are calculated approximations and will vary widely with temperature, load and bearing type.
DESCRIPTION ®
Molykote BG 20 High Performance Synthetic Grease is a synthetic complex grease with outstanding properties including a wide temperature range estimated at -45 to 182°C (-50 to 360°F) and a high load-carrying
capacity. It combines the most important properties of silicone grease (wide temperature range) and solid lubricantcontaining organic greases (high loadcarrying capacity) in an ester-based grease.
HOW TO USE Apply Molykote BG 20 High Performance Synthetic Grease like any other grease. Follow instructions of bearing manufacturers. For optimum performance, Molykote BG 20 High Performance Synthetic Grease should not be mixed with other greases.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
USABLE LIFE AND STORAGE Molykote BG 20 High Performance Synthetic Grease has a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Molykote BG 20 High Performance Synthetic Grease is supplied in tubes, cartridges, and pails.
LIMITATIONS This product is neither tested nor re resented as suitable for medical or ph rmaceutical uses.
SHIPPING LIMITATIONS None.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed
Printed in USA Form No. 25-379e-01
AGP4934
to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1992, 1998, 2000 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants FEATURES " Superior load carrying capability " Extended time possible between applications " Good oxidation resistance " Can provide lubrication under conditions where it is difficult to create oil film " Reduces wear " Superior water resistance " Superior corrosion resistance " Prevents fretting corrosion
COMPOSITION " " " " "
Mineral oil Lithium soap Solid lubricants EP additives Corrosion inhibitor
MOLYKOTE® BR2 Plus Grease
c d
Premium lithium soap grease including solid lubricants with excellent lubricating capabilities for metal-on-metal friction under heavy loads at slow to fast speeds APPLICATIONS
" Ideally suited for roller bearings, slide bearings, guides, roller guides, ball joints, splines, small low-speed gears, and as an automotive chassis grease.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Appearance JIS K 2220
Penetration (worked 60 times)
Black mm/10
NLGI class JIS K 2220
Value 265 to 295 2
Drop point
ºC
185
Service temperature range1
ºC
-30 to 130
JIS K 2220
Bleed (100ºC 24 hours)
%
2.0
JIS K 2220
Evaporation (99ºC 22 hours)
%
0.2
JIS K 2220
Oxidation resistance (99ºC 100 hours)
MPa
0.03
JIS K 2220
Water washout (38ºC/1 hour)
%
1.0
Shell four ball test OK load
N
3150
Wear scar (1 hour, 800N)
mm
1.2
(6000rpm, 130ºC, 4500N)
hours
40
DN value
mm/min
450,000
DIN 51821-02-A FAG bearing test, type FE9
Corrosion resistance test ASTM D1743
Humidity corrosion
1 (None)
SKF Emcor test
0 (None)
1. Up to 150ºC for short periods of time. *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials. DIN:Deutsches Industrie Norm.
HOW TO USE
Clean points of contact. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device. Can also be used in a centralized lubrication system.
HANDLING PRECAUTIONS
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
USABLE LIFE AND STORAGE
When stored, unopened in a cool, dark place this product, has a usable life of 60 months from the date of production.
PACKAGING
This product is available in 1kg cans (10 cans/case) and 16kg pails. CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE BR2 Plus Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
05/07/2002
Ref. no. 80-3104-01
DC 4420
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2002 Dow Corning Corporation. All rights reserved.
Product Information
Release Agents Dow Corning® 316 Silicone Release Spray FEATURES • Complies with FDA regulations for incidental food contact; complies with FDA 21 CFR 175.300 • Remains stable over a wide temperature range
COMPOSITION • Heat-stable silicone compound
Release agent and lubricant for many food and industrial applications APPLICATIONS For food and beverage industry processing: • Reduces build-up on heat seal bars, resulting in increased heat transmission and sealing speed; reduced package discoloration; reduced cleaning time • Releases evaporated milk and powdered milk from evaporator and preheater tubes • Reduces adhesion of residues on heating coils and cooking kettles • Lubricates sliding doors on display cases, refrigerator and freezer door gaskets • Helps prevent seizing and jam-ups of conveyor guide rails and scrambler tables • Facilitates the release of frozen vegetables and fruits from tray and freezer filling spouts • Reduces adhesion of dried foods (dates, tea cubes, etc.) to drying trays and large cheese wheels to storage shelves • Hastens the removal of dried food from stove burners and ovens; helps prevent adhesion of grease; makes cleaning stainless steel fixtures and counter tops easier • Helps prevent glasses from sticking to cooling cones of glass frosting equipment • Helps sugar release from processing and packaging equipment such as guides, dispensing chutes, table tops, and drying trays In high-speed rotary letterpress printing: • Increases metal release from tail sheets • Allows saw blades, saw tables, and storage trays to work more smoothly • Reduces sticking of conveyors, pulleys, and valves In the bindery industry: • Reduces build-up on glue pots and paste jars • Makes tables and cutter surfaces slippery, so paper magazines, books, and bundled newspapers can be handled easier continued on next page
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Test Color
Unit
Result Clear
Drying time
minutes
Approx. 3
Flash Point (Bulk)
°C (°F)
42 (108)
Density (Bulk), at 25°C (77°F)
g/mL
0.75
For flexography applications: • Helps prevent ink from creeping onto idle rollers used in printing gift wrap, multi-wall bags, and similar applications In addition to specific industry-related uses, Dow Corning® 316 Silicone Release Spray also: • Helps prevent glue from adhering to walls of containers; makes it easier to remove dried glue from equipment • Lubricates dispensing valves, package and coil chutes of automatic vending machines • Promotes removal of hosiery from boarding forms • Makes ironing easier by reducing friction on hand irons and pressing equipment • Provides for smooth, easy cutting and reduces binding when applied to the cutting edges of tools; reduces clogging of saw teeth when sawing gummy woods or nonferrous metals • Provides for smoother, faster materials handling on chutes, tables, and rollers
DESCRIPTION Dow Corning 316 Silicone Release Spray is a heat-stable, silicone antistick agent. Effective in solving a wide range of sticking or adhesion
problems, it can be used in many industries. The silicone film formed by Dow Corning 316 Silicone Release Spray resists breakdown due to oxidation, which can leave carbonaceous residues or gummy surfaces. Once dried, it has low volatility at temperatures up to 199°C (390°F).
HOW TO USE Dow Corning 316 Silicone Release Spray should be applied to clean surfaces. Clean off any surface residue with a fine emery cloth or scouring powder until the surface is shiny; then wipe with a clean cloth moistened with solvent to remove dirt and abrasive particles. Methods of application vary, depending upon the size, accessibility, and complexity of the unit to be processed or packaged. Usually, Dow Corning 316 Silicone Release Spray is sprayed in a light film. Approximately three minutes drying time should be allowed. Dow Corning 316 Silicone Release Spray can also be buffed onto metal surfaces with a hand buffer. Only a thin film is needed for effective release. This film should be restored as required.
Freshly cleaned heat-sealing units, such as irons and bars, should be broken in at full operating temperature for a short period after applying Dow Corning 316 Silicone Release Spray. After any excess has been wiped off, the unit is ready for use. NOTE: Because Dow Corning 316 Silicone Release Spray has such a wide range of uses, securing or including complete information on those uses, such as reapplication schedules and amount to use, is impractical. For this reason, the suitability of Dow Corning 316 Silicone Release Spray should always be tested before it is adopted for regular use.
Solubility Dow Corning 316 Silicone Release Spray is insoluble in water, ethanol, acetone, glycol, and glycerin. It can be dispersed in naphtha. NOTE: When using any solvent, always provide adequate ventilation. Follow precautions on solvent container label.
CAUTION Dow Corning 316 Silicone Release Spray should not be applied to surfaces that will later be painted, since it may interfere with the adhesion of the paint.
FDA/USDA STATUS Dow Corning 316 Silicone Release Spray complies with FDA 21 CFR 175.300 covering resinous and polymeric coatings, subject to end user compliance with applicable total extractives limitations. It is also acceptable for use in federally inspected meat and poultry plants (previously designated by USDA H-1 status).
HANDLING PRECAUTIONS This product contains a flammable solvent. Do not spray in a confined space where the possibility of spark ignition exists. This or similar situations could result in a flammability hazard. PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
USABLE LIFE AND STORAGE When stored at or below 35°C (95°F), Dow Corning 316 Silicone Release Spray has a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Dow Corning 316 Silicone Release Spray is supplied in 284-g (10-oz) aerosol cans, 454-g (16-oz) pump spray containers, and 14.1-kg (5-gal) pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS DOT Classification: Dow Corning 316 Silicone Release – Combustible liquid; Dow Corning 316 Silicone Release Spray – Flammable gas.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed to be accurate. However, because
conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Printed in USA Form No. 10-729A-01
AGP4934
Dow Corning is a registered trademark of Dow Corning Corporation. Š1997, 2000 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants
FEATURES • Maintain serviceable consistency from -70 to 400°F (-57 to 204°C) • Practically nonvolatile • Odorless • Resistant to a wide range of chemicals; generally resistant to mineral oils, vegetable oils, air, dilute acids, alkalines and most aqueous solutions; Dow Corning 111 Valve Lubricant & Sealant is quite resistant to a variety of organic and inorganic chemicals • Moisture resistant • Electrically insulating • Excellent rubber lubrication • Excellent release and sealing properties • Resistant to oxidation • Essentially nontoxic and nonmelting • Show little tendency to dry out in service
COMPOSITION • Greaselike materials containing an inert amorphous silica filler in combination with selected polydimethyl silicone fluids
Dow Corning ® 7 Release Compound, Dow Corning ® 4 Electrical Insulating Compound and Dow Corning ® 111 Valve Lubricant & Sealant Dimethyl silicone compounds for a variety of lubrication and protection applications USES Dow Corning ® 7 Release Compound can be used in applications including: • Mold release agent for foundry shell and core molds • Break-in treatment for bladders on tire presses • Rubber lubricant and preservative • Release agent for adhesives and glues • Airframe lubricant • Cable-pulling lubricant to draw rubber-covered cable through conduit • Release agent for plastic extruders and processing equipment • Release agent for plastic film packaging machines Uses of Dow Corning ® 4 Electrical Insulating Compound include: • Moisture-proof seal for aircraft, automotive and marine ignition systems and spark plug connections • Waterproof electrical connections • Electrical assemblies and terminals • Seal and lubricant for cable connectors, battery terminals, rubber door seals and rubber and plastic O-rings • Assembly lubricant for various metal-on-plastic and metal-on-rubber combinations • Lubrication for control and pressure plug valves Dow Corning ® 111 Valve Lubricant & Sealant can be used in applications such as: • Sealant for vacuum and pressure systems • Sealant for outdoor equipment, including shipboard applications, subject to washing and harsh environments; meters; electrical service entrance and underground connections • Damping medium for dash pots in electrical and electronic equipment • Chemical barrier coating • Antistick and sealant for transformer gaskets and equipment enclosures, which help prevent gaskets from sticking to metal and resist weathering and water washout • Lubricant for rubber and plastic O-rings (see Use Limitations) • Sealant for gaskets and seals • Lubricant for water softener and faucet valves • Valve stem lubricant for potable water • Aircraft vacuum systems
DESCRIPTION Dimethyl silicone compounds come in three basic consistencies: • Light – Dow Corning 7 Release Compound • Medium – Dow Corning 4 Electrical Insulating Compound • Heavy – Dow Corning 111 Valve Lubricant & Sealant
LISTINGS/ SPECIFICATIONS These compounds are permitted for food contact use under FDA Regulation 21 CFR 175.300, covering polymeric coatings applied as continuous film over a metal substrate. Additionally, these compounds are listed under NSF Standard 51 for use in food processing equipment and NSF Standard 61 for use in potable water applications. Dow Corning 4 Electrical Insulating Compound is designed to meet the requirements of SAE AS 8660.
HOW TO USE For best results, clean and dry surfaces before application. Dow Corning silicone compounds can be applied by hand, by specially designed automated equipment, or by brushing or wiping. When using some high pressure dispensing equipment, separation and compaction can occur. Certain designs of grease guns may seize with silicone compounds; test prior to using.
silicone-treated surfaces. If contaminated by a silicone coating, parts can be wiped or washed with solvent or washed with detergent. • To O-rings or other components made of silicone rubber because they can deteriorate the silicone rubber. These compounds will also slightly swell natural butyl rubbers. Any rubber should be tested for excessive swell or shrink. Because each application may vary in chemical composition, pressure, flow velocity, relubrication requirements and equipment design, the silicone compound should be tested before adopting for regular use. These compounds are not intended for use with liquid oxygen or other strong oxidizing chemicals and should not be used in applications requiring LOX compatibility. These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE When stored at 77°F (25°C), these Dow Corning silicone compounds have a shelf life of at least 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Where a thinner consistency is needed, the compound can be dispersed in a solvent and applied by brushing or spraying.1
These Dow Corning silicone compounds are supplied in 5.3-oz (150g) tubes, 8-lb (3.6-kg) cans, 40-lb (18.1-kg) pails and 440-lb (199.6-kg) drums.
USE LIMITATIONS These specific Dow Corning compounds should not be applied: • To any surface that will be painted or finished. Such coatings may not adhere to the
1
Follow solvent manufacturer’s recommended safe handling instructions and applicable federal, state and local regulations.
Dow Corning 111 Valve Lubricant & Sealant is also available in 14.1-fl oz (400-g) cartridges.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICES, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™ www.dowcorning.com
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. Method
Physical CTM1 0176
Test
Unit
Color
CTM 0191
NLGI Penetration, worked 60 worked 100,000 CTM 0033A Bleed, 24 hr/392°F (200°C) CTM 0033A Evaporation, 24 hr/392°F (200°C) Service Temperature Range
CTM 0022 Electrical CTM 0112
CTM 0112
CTM 0114 CTM 0171
percent percent °F (°C)
Melting Point Specific Gravity at 77°F (25°C) FDA Recognition, 21 CFR 175.300 Dielectric Constant, at 100 Hz at 100 kHz Dissipation Factor, at 100 Hz at 100 kHz Dielectric Strength, 50 mil gap Volume Resistivity at 73°F (23°C) Arc Resistance
volts/mil ohm-cm seconds
Dow Corning 7 Relase Compound White, translucent #1 270 322 6.5 0.8 -40 to 400 (-40 to 204) None 1.0 Yes
Result Dow Corning 4 Electrical Insulating Compound White, translucent #2 240 279 4.5 1.4 -70 to 400 (-57 to 204) None 1.0 Yes
Dow Corning 111 Valve Lubricant & Sealant White, translucent #3 205 217 0.05 1.1 -40 to 400 (-40 to 204) None 1.0 Yes
2.85 2.83
2.98 3.01
2.88 2.95
<0.0001 <0.0001 >450 2.8 x 1015 126
0.0001 <0.0002 >450 1.1 x 1015 130
0.0001 <0.0005 >450 2.17 x 1015 124
1
CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Copies of CTMs are available upon request.
Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Form No. 71-448k-01
FPH 29249
Dow Corning is a registered trademark of Dow Corning Corporation. Š1996, 1999, 2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants
FEATURES • Maintain serviceable consistency from -70 to 400°F (-57 to 204°C) • Practically nonvolatile • Odorless • Resistant to a wide range of chemicals; generally resistant to mineral oils, vegetable oils, air, dilute acids, alkalines and most aqueous solutions; Dow Corning 111 Valve Lubricant & Sealant is quite resistant to a variety of organic and inorganic chemicals • Moisture resistant • Electrically insulating • Excellent rubber lubrication • Excellent release and sealing properties • Resistant to oxidation • Essentially nontoxic and nonmelting • Show little tendency to dry out in service
COMPOSITION • Greaselike materials containing an inert amorphous silica filler in combination with selected polydimethyl silicone fluids
Dow Corning ® 7 Release Compound, Dow Corning ® 4 Electrical Insulating Compound and Dow Corning ® 111 Valve Lubricant & Sealant Dimethyl silicone compounds for a variety of lubrication and protection applications USES Dow Corning ® 7 Release Compound can be used in applications including: • Mold release agent for foundry shell and core molds • Break-in treatment for bladders on tire presses • Rubber lubricant and preservative • Release agent for adhesives and glues • Airframe lubricant • Cable-pulling lubricant to draw rubber-covered cable through conduit • Release agent for plastic extruders and processing equipment • Release agent for plastic film packaging machines Uses of Dow Corning ® 4 Electrical Insulating Compound include: • Moisture-proof seal for aircraft, automotive and marine ignition systems and spark plug connections • Waterproof electrical connections • Electrical assemblies and terminals • Seal and lubricant for cable connectors, battery terminals, rubber door seals and rubber and plastic O-rings • Assembly lubricant for various metal-on-plastic and metal-on-rubber combinations • Lubrication for control and pressure plug valves Dow Corning ® 111 Valve Lubricant & Sealant can be used in applications such as: • Sealant for vacuum and pressure systems • Sealant for outdoor equipment, including shipboard applications, subject to washing and harsh environments; meters; electrical service entrance and underground connections • Damping medium for dash pots in electrical and electronic equipment • Chemical barrier coating • Antistick and sealant for transformer gaskets and equipment enclosures, which help prevent gaskets from sticking to metal and resist weathering and water washout • Lubricant for rubber and plastic O-rings (see Use Limitations) • Sealant for gaskets and seals • Lubricant for water softener and faucet valves • Valve stem lubricant for potable water • Aircraft vacuum systems
DESCRIPTION Dimethyl silicone compounds come in three basic consistencies: • Light – Dow Corning 7 Release Compound • Medium – Dow Corning 4 Electrical Insulating Compound • Heavy – Dow Corning 111 Valve Lubricant & Sealant
LISTINGS/ SPECIFICATIONS These compounds are permitted for food contact use under FDA Regulation 21 CFR 175.300, covering polymeric coatings applied as continuous film over a metal substrate. Additionally, these compounds are listed under NSF Standard 51 for use in food processing equipment and NSF Standard 61 for use in potable water applications. Dow Corning 4 Electrical Insulating Compound is designed to meet the requirements of SAE AS 8660.
HOW TO USE For best results, clean and dry surfaces before application. Dow Corning silicone compounds can be applied by hand, by specially designed automated equipment, or by brushing or wiping. When using some high pressure dispensing equipment, separation and compaction can occur. Certain designs of grease guns may seize with silicone compounds; test prior to using.
silicone-treated surfaces. If contaminated by a silicone coating, parts can be wiped or washed with solvent or washed with detergent. • To O-rings or other components made of silicone rubber because they can deteriorate the silicone rubber. These compounds will also slightly swell natural butyl rubbers. Any rubber should be tested for excessive swell or shrink. Because each application may vary in chemical composition, pressure, flow velocity, relubrication requirements and equipment design, the silicone compound should be tested before adopting for regular use. These compounds are not intended for use with liquid oxygen or other strong oxidizing chemicals and should not be used in applications requiring LOX compatibility. These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
STORAGE AND SHELF LIFE When stored at 77°F (25°C), these Dow Corning silicone compounds have a shelf life of at least 60 months from date of manufacture. Refer to product packaging for “Use By” date.
PACKAGING Where a thinner consistency is needed, the compound can be dispersed in a solvent and applied by brushing or spraying.1
These Dow Corning silicone compounds are supplied in 5.3-oz (150g) tubes, 8-lb (3.6-kg) cans, 40-lb (18.1-kg) pails and 440-lb (199.6-kg) drums.
USE LIMITATIONS These specific Dow Corning compounds should not be applied: • To any surface that will be painted or finished. Such coatings may not adhere to the
1
Follow solvent manufacturer’s recommended safe handling instructions and applicable federal, state and local regulations.
Dow Corning 111 Valve Lubricant & Sealant is also available in 14.1-fl oz (400-g) cartridges.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICES, OR BY CALLING (989) 496-6000.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™ www.dowcorning.com
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. Method
Physical CTM1 0176
Test
Unit
Color
CTM 0191
NLGI Penetration, worked 60 worked 100,000 CTM 0033A Bleed, 24 hr/392°F (200°C) CTM 0033A Evaporation, 24 hr/392°F (200°C) Service Temperature Range
CTM 0022 Electrical CTM 0112
CTM 0112
CTM 0114 CTM 0171
percent percent °F (°C)
Melting Point Specific Gravity at 77°F (25°C) FDA Recognition, 21 CFR 175.300 Dielectric Constant, at 100 Hz at 100 kHz Dissipation Factor, at 100 Hz at 100 kHz Dielectric Strength, 50 mil gap Volume Resistivity at 73°F (23°C) Arc Resistance
volts/mil ohm-cm seconds
Dow Corning 7 Relase Compound White, translucent #1 270 322 6.5 0.8 -40 to 400 (-40 to 204) None 1.0 Yes
Result Dow Corning 4 Electrical Insulating Compound White, translucent #2 240 279 4.5 1.4 -70 to 400 (-57 to 204) None 1.0 Yes
Dow Corning 111 Valve Lubricant & Sealant White, translucent #3 205 217 0.05 1.1 -40 to 400 (-40 to 204) None 1.0 Yes
2.85 2.83
2.98 3.01
2.88 2.95
<0.0001 <0.0001 >450 2.8 x 1015 126
0.0001 <0.0002 >450 1.1 x 1015 130
0.0001 <0.0005 >450 2.17 x 1015 124
1
CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Copies of CTMs are available upon request.
Specification Writers: Please obtain copies of the Dow Corning Sales Specifications for these products and use them as a basis for your specifications. They may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (989) 496-6000.
Form No. 71-448k-01
FPH 29249
Dow Corning is a registered trademark of Dow Corning Corporation. Š1996, 1999, 2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE® D 321 R Anti-friction Coating FEATURES
Air-curing dry lubricant
• Air drying • Avoidance of stick-slip • High ageing resistance
COMPOSITION • Solid lubricants • Solvents • Binder
APPLICATIONS • For metal/metal combinations with slow to medium fast movements and high loads. • Suitable for the permanent lubrication of highly stressed sliding guides with low sliding speeds, oscillating movements or intermittent operation. • Improving the running-in process and for lubrication under high vacuum and at extreme temperatures. • Used successfully for cylinder-head bolts, toaster guides, car mirror adjustment mechanisms, high voltage switches, for the running-in of highly stressed gear wheel. • Emergency lubricant for parts of the rotor head of wind energy installations and for groove-free cold extrusion of steel.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Grey-black
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C (DIN3 cup) Density at 20°C Nonvolatile content Storage life
s g/ml % months
1.07 29 24
min/°C °C
5/23 -180 to +450
Temperature Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
ASTM-D2714
N
b =4500 p=12500 s=6800 b = 212 p=146 s=306 b = 178 p = 400 s = 362
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Coefficient of friction Press-Fit test, μ =
0.075
1. Surface pretreatment: b = blank, p = phosphated, s = sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE D 321 R Anti-Friction Coating. Phosphatization or sandblasting (180 grit) increases the adhesion and service life.
How to apply Stir the Anti-Friction Coating thoroughly before applying by spraying or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 5 minutes at 23ºC
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, MOLYKOTE D 321 R Anti-Friction Coating has a usable life of 24 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as
2
13/11/1998
Ref. no. 71-0219A-01
DC 2904
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® PG 75 High Performance Grease FEATURES • Suitable for long-term lubrication • Good low temperature characteristics (usable down to -40°C) • Very low coefficient of friction • Compatible with many plastics and elastomers
COMPOSITION • • • •
Mineral oil Polyalphaolefine Lithium soap Solid lubricants
Lubricating grease for plastic/plastic and plastic/metal combinations with slow to medium-fast movements and light loads APPLICATION • Used on vehicle track-rod joints.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result Beige
Consistency, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C
mm/10 g/ml mm²/s
Approx. 2 270-300 0.86 32
°C °C
-40 to +130 >190
Nm Nm mbar
222x10ª³ 36x10ª³ 280
Temperature Service temperature ISO 2176 Drop point ASTM-D147880 Low temperature torque test at -30°C Initial break-away torque Torque after 20 minutes running time DIN 51 805 Kesternich method - flow pressure at -20°C
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 400N load
N mm
1300 0.8
Coefficient of friction Steel ball against plastic surface (POM) dia (ball) = 12.7mm; load = 5N; v = 10cm/s, 24h, μ=
0.02
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
1-2
Oil separation - evaporation DIN 51 817 FD 791-32/2 FD 791-32/2
Standard test Oil bleeding, 24h, 100°C Oil evaporation, 24h, 100°C
% % %
4.8 2.4 0.2
HOW TO USE How to apply Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. In the event of long breaks in service e.g. overnight, the pressure in the delivery equipment should be relieved. Not to be mixed with other greases. Because of variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
2
30/11/1998
Ref. no. 71-0171B-01
DC 3000
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®EM-60L Grease FEATURES x Compatible with most plastics x Can be used for plastic-plastic contact, metal-metal contact and plastic-metal contact x Long service life x Low seepage, so it can be used in places wherein cleanliness is required x Does not contain silicone thereby preventing problems with contact point failures
COMPOSITION x Polyalfaolefin (PAO) x Lithium soap x PTFE, etc.
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, audio equipment, and office
equipment that have plastic parts. x Components requiring lubrication at low torques and low temperatures.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard*
Parameter Appearance Base oil viscosity at 40ºC JIS K 2220 Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC 24 hours) JIS K 2220 Evaporation (99ºC 22 hours) JIS K 2220 Oxidation resistance (99ºC 100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
HOW TO USE Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
Unit
N mm
Result White 18 325 0 -60 to 130 0.88 195 5.0 0.3 0.02 1a 3140 0.77
mNm mNm
39 20
mm²/s
˚C g/cm³ ˚C % % MPa
HANDLING PRECAUTIONS This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 250ºC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 15kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/10/2007 Ref. No. 80-3081A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®EM-50L Grease FEATURES x Compatible with most plastics x Effective in reducing noise from plastic gears
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, audio equipment, and office
equipment that have plastic parts.
x Long service life
x Used as a damper grease to reduce noise in moving parts such as gears.
x Low seepage, so it can be used in places wherein cleanliness is required
TYPICAL PROPERTIES
x Does not contain silicone thereby preventing problems with contact point failures
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard*
COMPOSITION x Poly-±-olefin x Lithium soap
Parameter Appearance
Unit
Base oil viscosity at 40ºC Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC24 hours) JIS K 2220 Evaporation (99ºC22 hours) JIS K 2220 Oxidation resistance (99ºC100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
N mm
Value Translucent White 1050 325 1 -40 to 150 0.84 195 2.5 3.0 0.02 1A 1400 0.71
mNm mNm
290 140
mm²/s
JIS K 2220
HOW TO USE Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
˚C g/cm³ ˚C % % MPa
HANDLING PRECAUTIONS This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 16kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/10/2007 Ref. No. 80-3105A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants FEATURES " High oxidation resistance " Low evaporation " Wide service temperature range -50ºC to 180ºC (-58ºF to 356ºF) " Good low temperature performance " Low coefficient of friction " Very good corrosion protection " Excellent compatibility with most plastics and rubbers
COMPOSITION " " " "
Silicone base oil Lithium complex thickener EP additives Solid lubricants
MOLYKOTE® PG 54 Silicone Grease
c d
High performance grease for plastic/plastic, plastic/metal and rubber/metal combinations involving slow to medium-fast movements and light to medium loadings APPLICATIONS
" Suitable for lubrication points with low to medium loadings and speeds. " Used in brake boosters, brake-caliper guide bolts, silent block bushings, video and audio cassettes, water-pump packing, control cables and on sliding-contact surfaces of washing machines and dishwashers.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, Density, Viscosity DIN 51 818
NLGI consistency class
2-3
ISO 2137
Worked penetration
mm/10 245-275
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.02
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm /s
200
ºC
-50 to +180
2
Temperature Service temperature ISO 2176
ºF
-58 to +356
ºC
>250
ºF
>482
Initial break-away torque
Nm
<120x10-3
Torque after 20 minutes running time
Nm
<90x10-3
Dropping point
ASTM D147880 Low temperature torque at -50ºC (-58ºF)
DIN 51 805
Kesternich method - flow pressure at -50ºC (-58ºF) mbar
<800
Resistance, Corrosion DIN 51 808 DIN 51 802
Oxidation resistance, pressure drop after 100h, 99ºC (210ºF)
bar
SKF-Emcor corrosion protection
0.1 0-1
Coefficient of friction Steel ball against plastic surface (POM) Ø ball = 12.7mm, load = 6.3N, v = 10mm/s, running time 24h, µ= * DIN: Deutsche Industrie Norm. ISO: International Standardisation Organisation.
µ
<0.04
HOW TO USE
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula or automatic lubrication device. Can be used in central lubrication systems.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in various container sizes. Detailed information on container size should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE PG 54 Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
18/12/2002
Ref. no. 71-0133E-01
DC 4422
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® PG 21 Silicone Grease FEATURES " High oxidation resistance " Wide service temperature range -50ºC/-58ºF (190ºC/374ºF) " High water resistance " Excellent corrosion protection " Compatible with many plastics and elastomers
COMPOSITION " Silicone oil " Lithium complex thickener
c d
High performance grease for plastic/plastic and plastic/metal combinations involving slow to medium-fast movements and light to medium loadings APPLICATIONS
" Suitable for friction contacts with low to medium loadings and speeds which have to remain serviceable through a wide temperature range. " Used on control cables, water pumps, bearing bushes, gearwheels, slideways and other plastic parts in domestic appliances, toys and electrical appliances.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, density, viscosity DIN 51 818
NLGI consistency class
2
ISO 2137
Worked penetration
mm/10 265-295
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.96
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm /s
200
ºC
-50 to +190
2
Temperature Service temperature ISO 2176
ºF
-58 to 374
ºC
250
ºF
482
Initial break-away torque
Nm
39x10-3
Torque after 20 minutes running time
Nm
15x10-3
Drop point
ASTM-D147880 Low temperature torque test at -20ºC (-4ºF)
DIN 51 805
Kesternich method - flow pressure at -20ºC (-4ºF) mbar
210
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
1600
bar
0.1
Resistance DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210.2ºF) Corrosion protection
DIN 51 802
SKF-Emcor method Degree of corrosion
0
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
4.5
Oil separation DIN 51 817 Standard test * ASTM: American Society for Testing and Materials. All values after evaporation of the solvent.
How to apply
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. In the event of long breaks in service, e.g. overnight, the pressure in the delivery equipment should be relieved. Not to be mixed with other greases. Because of variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE PG 21 Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
28/01/2002
Ref. no. 71-0111D-01
DC 2990
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®YM-103 Grease FEATURES x Compatible with most plastics x Good load carrying capability and wear resistance x Long service life x Low seepage, so it can be used in places wherein cleanliness is required
COMPOSITION x Poly-±-olefin x Lithium soap x Special solid lubricants
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, and office equipment. x Can be used with plastic-on-plastic, metal-on-metal, or plastic-on-metal friction parts.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard*
Parameter Appearance Base oil viscosity at 40ºC JIS K 2220 Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC 24 hours) JIS K 2220 Evaporation (99ºC 22 hours) JIS K 2220 Oxidation resistance (99ºC 100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
Unit
N mm
Result Yellow 29 300 1 to 2 -45 to 150 0.90 195 3.0 0.2 0.02 1a 5200 0.40
mN.m mN.m
93 49
mm²/s
˚C g/cm³ ˚C % % MPa
HOW TO USE
HANDLING PRECAUTIONS
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 200ºC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 16kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/10/2007 Ref. No. 80-3099A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants MOLYKOTE®EM-30L Grease FEATURES x Compatible with most plastics x Can be used for plastic-plastic contact, metal-metal contact and plastic-metal contact
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, audio equipment, and office
equipment that have plastic parts.
x Long service life
TYPICAL PROPERTIES
x Low seepage, so it can be used in places wherein cleanliness is required
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
x Does not contain silicone thereby preventing problems with contact point failures
COMPOSITION x Poly-±-olefin x Lithium soap x PTFE, etc.
Standard*
Parameter Appearance Base oil viscosity at 40ºC JIS K 2220 Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC24 hours) JIS K 2220 Evaporation (99ºC22 hours) JIS K 2220 Oxidation resistance (99ºC100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
HOW TO USE Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
Unit
N mm
Value White 90 325 1 -45 to 150 0.91 195 5.0 0.4 0.02 1A 3730 0.5
mNm mNm
110 51
mm²/s
˚C g/cm³ ˚C % % MPa
HANDLING PRECAUTIONS This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 250ºC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 16kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/11/2007 Ref. No. 80-3106A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® TP 42 Grease paste
• High load-carrying capacity
Light-colored adhesive grease-paste with solid lubricants for metallic friction combinations
• Particularly adhesive
APPLICATIONS
FEATURES
• Particularly resistant to wash-out by water and metal machining emulsions • Prevents stick-slip • Good corrosion protection • Excellent protection against galling
COMPOSITION • • • • •
Mineral oil Synthetic oil Lithium soap Solid lubricants Adhesion improver
• Sliding surfaces exposed to high pressure loadings and subject to the influence of water of metal machining emulsions. • Recommended and successfully used by leading clamping-element manufacturers, especially for chucks on metal processing machines.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Light beige
Penetration, density, viscosity ISO 2137 ISO 2811
Unworked penetration Density at 20°C
mm/10 g/ml
265-300 1.19
Service temperature¹ Drop point Low temperature torque test at -20°C
°C °C
-25 to +250 125
Initial break-away torque Torque after 20 minutes running time Kesternich method - flow pressure at -20°C
Nm Nm mbar
224x10ª³ 59x10ª³ 740
Temperature ISO 2176 ASTMD-1478-80
DIN 51 805
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear under 800N load Almen-Wieland machine OK load Friction force
N mm
3000 0.9
N N
20000 1710
Coefficient of friction Press-Fit test μ =
0.09
Resistance DIN 51 807 pt.1 Water resistance, static
2-90
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
1.5
Oil separation - evaporation DIN 51 817
Oil separation, standard test
1. Thermal stability of solid lubricant. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply The sliding surfaces should be cleaned. The paste should then be applied with a suitable brush, rag or grease gun. It should not be mixed with greases or oils.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
30/11/1998
Ref. no. 71-0160B-01
DC 3632
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance ® Lubricants Molykote P-1900 Food Grade Paste FEATURES x Meets FDA Regulations 21 CRF 178.3570 and NSF H1 Classification for incidental food contact x Low coefficient of friction x Good water resistance x High load carrying capacity
Light-colored, grease-paste with solid lubricants. APPLICATIONS x Lubrication of mechanical components in Food & Beverage processing equipment.
Sliding surfaces and friction contacts exposed to heavy loads, especially at low to medium speeds.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
BENEFITS
Standard
Property
x Mineral oil x Aluminum complex thickener x Solid lubricants
Unit
Color
DIN 51818 ISO 2811 DIN 51562
DIN 51350 T4 DIN 51350 T5
* CTM: * DIN:
White
Consistency, Density, Viscosity NLGI Consistency Class Unworked penetration Density at 20°C Base oil viscosity at 40°C
mm/10 g/ml mm2/s
1 290 - 340 1.11 85
Temperature Service temperature range
°C
-30 to +300
Load carrying capacity, wear protection, speed Four ball tester, weld load Four ball tester, wear scar under 800N load
N mm
3200 0.90
Coefficient of friction Screw test (Erichsen); coefficient of friction in bolt connection M 12 8.8; μ thread μ head Screw test (Erichsen); coefficient of friction in bolt connection M12, material no. 1.4301 μ thread μ head Initial breakaway torque at 300°C / 21 hours with material no. 1.7709 (starting torque M = 56 Nm) Press-Fit test, μ =
DIN 51807 T1
Value
Resistance Water resistance, static
Corporate Test Method, copies of CTM’s are available on request. Deutsches Institut fuer Normung.
0.10 0.10
Nm
0.11 0.11 85
0.10 no chatter 1 - 90
DESCRIPTION
Molykote® P-1900 is a mineral oil based food grade paste, which meets FDA regulations 21 CRF 178.3570 and NSF H1 classification for incidental food contact. Molykote ® P-1900 offers excellent low coefficient of friction and high load carrying capacity
HOW TO USE The contact points should be cleaned, wherever possible. Paste should be applied using a suitable brush. It can be delivered by a grease gun. Excess lubrication does not harm.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
Molykote® P-1900 is available in 400g cartridges, 1kg cans, 25kg pails and 180kg drums. Samples are available in 1kg cans. .
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
USABLE LIFE AND STORAGE
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Molykote® P-1900 has a usable life of 60 months when stored at or below 20°C in the original unopened containers.
We help you invent the future.™
www.dowcorning.com
Molykote® P-1900 Food Grade Paste Ref. No. 80-3219-01
September 24, 2003 FPH 37189
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " " " " "
Excellent adhesion Good corrosion protection Good water resistance Good antifretting Assembly and continuous lubrication Metal-free Low water pollution class
MOLYKOTE® P-40 Metal-free adhesive lubricating paste
Metal-free adhesive lubrication paste which can be used for all assembly and continuous lubricating jobs, particularly those exposed to corrosive environments such as splash water or humidity APPLICATIONS
" Assembly and threaded connections, spline shafts, mounting of bearings. " Continuous lubrication: for various parts in brake systems, in brake rods, guide bolts. Axles of commercial vehicles, cams and plain bearings. Open Gears. Marine applications.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Test Method*
Parameter
Unit
Color
Value Yellowish Brown
Consistency, viscosity ISO 2137
Unworked penetration
mm/10
310-350
DIN 51 562
Base oil viscosity at 40ºC (104ºF)
mm /s
360
- as paste:
ºC
-40 to +230
ºF
-40 to +446
- solid lubricants:
ºC
-40 to +1200
ºF
-40 to +2192
2
Temperature Service temperature
Deutsche Bahn AG test - stirrability at -35ºC (-31ºF)
4
DIN 51 805
Kesternich method - flow pressure at -30ºC mbar (-22ºF)
960
DIN 2176
Drop point
ºC
None
ºF
None
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
3000
DIN 51 350 pt.5 Wear scar under 800N load
mm
0.94
Fretting corrosion - Deyber tester
25x106
Coefficient of friction Press-Fit test, µ =
SRV Optimol
0.12
Screw test - µ thread1
0.16
Screw test - µ head
0.08
1
Oscillating endurance test, µ=2
0.13
TYPICAL PROPERTIES (continued) Test Method*
Parameter
Unit
DIN 51 802
SKF-Emcor method - degree of corrosion
Value
Corrosion protection 0
Salt spray test h 500 1. Coefficient of friction in bolted connection, M12 x 1.75, material 8.8, blackened. 2. Load: 300N, frequency: 50Hz, amplitude: 0.5mm, 2h * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
The sliding surfaces should be cleaned. The paste should then be applied with a suitable brush, rag or grease gun. It should not be mixed with greases or oils.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
MOLYKOTE P 40 Metal-free adhesive lubricating paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0246C-01
DC 3829
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1998-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants
FEATURES Excellent lubricating properties Good resistance to water washout x High load carrying capacity x Compatible with many plastics or elastomers x Meets FDA Regulation 21 CFR 178.3570 and H1 classification for incidental food contact x Available in NLGI consistency class 0, 1 and 2 x x
COMPOSITION x x x
Mineral oil Aluminum complex thickener EP/AW additives
Molykote® G-0050 FG/G-0051FG/G-0052FG White E.P. Bearing Grease Multi purpose food grade grease APPLICATIONS x Multi purpose lubrication of mechanical components such as bearings, chains, gears and slides in food and beverage processing facilities.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Test DIN 51 818 ASTM D217 ISO 2811 ASTM D 445
Property Color NLGI Consistency
Unit
G-0050 White 0
G-0051 White 1
G-0052 White 2
Penetration
mm/ 10
370
325
280
Density at 20ºC
g/ml
0.89
0.89
0.89
Viscosity @ 40ºC
cst
70
70
115
Service temperature
-17 to +150 0 to +302
-17 to +150 0 to +302
-12 to +150 0 to +302
Four-ball weld load
ºC ºF ºC ºF N
216 420 2940
232 450 2940
246 475 2940
Four-ball wear scar
mm
0.8
0.8
0.8
Water wash-out, 175ºF
%
15
10
8
ASTM D2265 ASTM D2596 ASTM D2266 ASTM D1264 Fed 791
Drop point
Oil bleed, 24 hrs @ 100ºC
%
5
3
3
Fed 791
Oil evaporation, 24 hrs @ 100ºC
%
2.0
2.0
2.0
ASTM: American Society for Testing and Materials ISO: International Standardization Organization DIN: Deutsche Industrie Norm
HOW TO USE Clean points of contact. Molykote® White E.P. Bearing Grease can be applied by hand packing, hand operated grease gun, automatic greasing systems and central lubricating systems. When lubricating antifriction bearings, follow the bearing manufacturers instructions. For plain bearings the new grease should be pumped in until old grease is flushed from system.
DESCRIPTION Molykote® White E.P. Bearing Greases are high performance lubricants designed for the food and beverage industry. They are a mineral based lubricant thickened with aluminum complex and fortified with EP additives. Applications include bearings, gears, chains and sliding mechanisms in manufacturing processes. They are an excellent choice where NSF H1 status lubricant is required or when the product must be free of black particle contamination.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
HANDLING PRECAUTOINS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com.
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
USABLE LIFE AND STORAGE When stored at or below 32°C (90°F) in the original unopened container, this product has a usable life of 60 months from date of production
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
PACKAGING This product is available in cartridges, pails and drums.
WE HELP YOU INVENT THE FUTURE.™
LIMITATIONS
www.dowcorning.com
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
01/18/2005 Ref. No. 80-3254A-01
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
Dow Corning is a registered trademark of Dow Corning Corporation. 2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 7400 Anti-friction Coating FEATURES
Air-curing dry lubricant
• Free from flammable solvents • Water-based, environmentally friendly • High load-carrying capacity • Low coefficient of friction
COMPOSITION • • • • •
Solid lubricants Inhibitor Organic binder Water Stabilisers
APPLICATIONS • Sliding coating of metal/metal combinations with slow to moderately fast movements and high loads. • Suitable for improving the running-in of gearboxes, sliding bearings and sliding guides. • Maintenance-free, permanent lubrication of highly stressed friction combinations with low speeds or oscillating operation, in which the use of oil or grease, for design construction reasons is not possible, or because of the unacceptable risk of soiling. • For running-in car transmission shafts, for the maintenance-free, permanent, non-soiling lubrication of threaded sleeves of car seat adjusting mechanisms, and for the cold working of steel.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Dark grey
Physical properties DIN 53211/4 DIN 53217/2 CTM 0242 I CTM 0007 A
Viscosity at 20°C (DIN4 cup) Density at 20°C Nonvolatile content pH at 20°C Storage life
s g/ml % months
24 1.16 30 8 12
minutes min/°C min/°C min/°C °C
15 40/23 10/50 5/90 -70 to +200
Temperature Drying time at 20°C Curing time Curing time Curing time Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
N
p=11300 s=7900 p=343
p=76
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Fretting corrosion - Deyber tester
Result 10x10¦
1. Surface pretreatment: p=phosphated, s=sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 7400 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 40 minutes at 23°C, 10 minutes at 50°C, 5 minutes at 90°C (Object temperature).
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
Solubility Thinning can be carried out using distilled water or tap water.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored between -10°C and 40°C in the original unopened containers, this product has a usable life of 12 months from the date of production.
For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically
2
16/11/1998
Ref. no. 71-0073B-01
DC 2912
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " " " " " "
Low friction coefficient High pressure-absorption capacity Prevents seizure and scoring Suppresses stick-slip Reduces formation of fretting corrosion Facilitates disassembly Good coverage Provides emergency running performance
COMPOSITION " Mineral oil " Solid lubricants
MOLYKOTE® G-Rapid Plus Solid lubricant paste
Solid lubricating paste with particularly low friction coefficient for assembly and running-in of metallic components APPLICATIONS
" Suitable for the press-fit production of all types of machine elements, as a running-in lubricant for new machines and gears, as permanent lubrication of machine elements which are submitted to slight or intermittent movement only, as well as for drilling, sawing and thread-cutting. " Used to lubricate threaded spindles, splined shafts, tooth gearing, worm gearing, moving screws, fittings, pumps, guides on machine tools, as well as for fitting ball and roller bearings, pulleys, wheel flanges and bolts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density Unworked penetration
mm/10
255-275
Density at 20ºC (68ºF)
g/ml
1.40
ºC
-35 to +450
ºF
-31 to +842
Weld load
N
5300
Almen Wieland machine OK load
N
>20000
Temperature Service temperature range Load-carrying capacity DIN 51 350 pt.4
Four-ball tester
Coefficient of friction In bolted connection M12, 8.8 with blackened surface (Erichsen tester), - µ thread
0.10
- µ head
0.06
Press-Fit test, µ
0.05, no chatter
Resistance DIN 51 807 pt.1
Water resistance, static, evaluation
1-90
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply
Clean the sliding surfaces or contact areas, then apply paste with a brush, cloth, synthetic sponge or window leather. Do not use in excess as with
grease lubrication. Vigorous rubbing into metal surface will improve adhesion. Do not mix with greases or oils.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
PACKAGING
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
MOLYKOTE G-Rapid Plus Solid lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0084C-01
DC 2931
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Particularly high load-carrying capacity " Good water-resistance and water-washed resistance " Prevents stick-slip and seizure " Good corrosion protection " Excellent protection against galling " Cleanness
COMPOSITION " " " "
Mineral oil Lithium soap Solid lubricants Corrosion inhibitor
MOLYKOTE® DX Paste Light-colored grease-paste with solid lubricants for assembly and long-term lubrication of metallic components APPLICATIONS
" Sliding surfaces and friction contacts exposed to heavy loads, requiring "clean" lubrication, especially at low to medium speeds. " Used successfully, for example, on many friction contacts of electrical and domestic appliances, packaging and office machinery, precision instruments, machinery in foodstuffs and beverages industry, as well as in textile and plastics processing machinery.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, density, viscosity ISO 2137
Unworked penetration
mm/10
285-315
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.1
DIN 51 562
Base oil viscosity at 40ºC (104ºF)1
mm2/s
110
ºC
-25 to +125
ºF
-31 to +257
Initial break-away torque
Nm
124x10-3
Torque after 20 minutes running time
Nm
63x10-3
Kesternich method - flow pressure at -20ºC (-4ºF)
mbar
200
DIN 51 350 pt.4 Weld load
N
4800
DIN 51 350 pt.5 Wear scar under 800N load
mm
0.75
OK load
N
20000
Frictional force
N
1560
Temperature Service temperature ASTM D-1478- Low temperature torque test 80 at -20ºC (-4ºF)
DIN 51 805
Load-carrying capacity, wear protection Four-ball tester (VKA)
Almen-Wieland machine
Coefficient of friction Press-Fit test µ =
0.10, no scatter
Resistance DIN 51 807 pt.1 Water resistance, static evaluation step DIN 51 808
Oxidation resistance, pressure drop after 100h, 99ºC (210ºF)
2-90 bar
0.8
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
2-3
Fretting corrosion - Deyber tester
>36x106
Oil separation DIN 51 817 Oil separation, standard test 1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
The contact points should be cleaned, wherever possible. Paste should be applied using a suitable brush. It can be delivered by a grease gun or central lubricating system. Excess lubrication does not harm.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
%
3.8
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
MOLYKOTE DX Paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
13/09/2002
Ref. no. 71-0135B-01
DC 3633
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " High load-carrying capacity " Low coefficient of friction, (µ = 0.09, no stick-slip) " Prevents frictional corrosion and scoring " Protection from stick-slip " Good anti-corrosion properties " Reduces formation of fretting corrosion " Simplifies dismantling processes " High surface covering capacity (40m2/kg)
COMPOSITION " Mineral oil " Solid lubricants " Thickener
MOLYKOTE® G-N PLUS Solid Lubricant Paste Solid lubricant paste for the assembly and running-in of metal components APPLICATIONS
" Press-fit production of all types of machine elements, as a running-in lubricant for new machines and gear-boxes. " Permanent lubrication of machine elements that are moved only rarely or slightly and also for drilling, sawing and thread cutting. " Used successfully for lubricating threaded spindles, splined shafts, toothed gears, worm and transmission gears, screws, valves, pumps, machine-tool guides and also for the tightening and fitting of roller bearings, washers, wheels, flanges and bolts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Penetration, density ISO 2137
Unworked penetration
mm/10
280-310
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.35
ºC
-25 to +450 with reduced air access +630
ºF
-13 to +842 with reduced air access +1166
Temperature Service temperature1
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
2800
DIN 51 350 pt.5 Wear scar under 800N load
mm
0.75
Almen-Wieland machine OK load
N
>20000
Frictional force
N
2600
Coefficient of friction Press-Fit test µ = Screw test: Erichsen
0.08, no scatter 2
Screw test - µ thread
0.12
Screw test - µ head
0.06
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Resistance DIN 51 807 pt.1 Water resistance, static, evaluation 2-90 1. Temperature resistance of solid lubricants. 2. Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. * DIN: Deutsche Industrie Norm. ISO: International Standardisation Organisation.
HOW TO USE How to apply
Clean the sliding surfaces or contact areas, then apply paste with a brush, cloth, synthetic sponge or window leather. Do not use in excess as with grease lubrication. Vigorous rubbing into metal surface will improve adhesion. Do not mix with greases or oils.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
MOLYKOTE G-N PLUS Solid Lubricant Paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
13/09/2002
Ref. no. 71-0083B-01
DC 2930
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©2002 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty ® Lubricants Molykote Food Grade Spray Oil FEATURES
Multi purpose mineral oil spray for food processing equipment
x
Easy to use
APPLICATIONS
x
Good penetration High corrosion protection High load capability Meets FDA Regulation 21 CRF 178.3570 and USDA H1 Classification for incidental food contact Odorless and tasteless
x
x x x
x
Lubrication of mechanical components in food & beverage processing equipment
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard
Test Color
COMPOSITION x x x x
Mineral oil Corrosion inhibitor EP/AW additive Propellant
DIN 51 562 ASTM D 562 ASTM D2270
Viscosity Base oil viscosity at 40qC Base oil viscosity at 100qC Viscosity index of base oil
ASTM D97
Temperature Service temperature range Pour point
DIN 51 350
ASTM D665
Unit
Value Transparent
mm²/s mm²/s
96 11 102
°C °C
-10 to +120 <-10
Load Carrying Capacity, Wear Protection, Speed Four-Ball Tester (VKA), mm 0.5 Wear Scar under 40 kg Load, 1200 rpm Corrosion Protection Corrosion protection
Pass
ASTM: American Society for Testing and Materials. DIN: Corporate Deutsche Industrie Norm. ISO: International Standardization Organization.
DESCRIPTION
HANDLING PRECAUTIONS
Molykote Food Grade Spray Oil is a multi-purpose mineral oil aerosol. It is suitable for applications in the food, pharmaceutical and similar industries.
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
®
HOW TO USE Shake well before use. Clean contact surfaces before spraying.
USABLE LIFE AND STORAGE When stored at or below 23 °C in the original unopened containers, this product has a usable life of 24 months from the date of production.
PACKAGING
This product is available in 400ml spray cans.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Food Grade Spray Oil Ref. No. 80-3197-01
June 23, 2003 FPH 35600
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® CO220 Oil Chain oil FEATURES Low evaporation • Contains no solvents •
COMPOSITION Synthetic oil • Antioxidant • EP additives •
APPLICATION x Suitable for lubrication of chains. x Wide service temperature range
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local DowCorning sales representative prior to writing specifications on this product. Standard*
Test Color
Unit
Result Brownish, transparent
g/ml mm²/s
0.94 220
ºC ºF
-10 to +250 +14 to +482
Density, viscosity DIN 51 757 DIN 51 562
Density at 20°C Viscosity at 40°C
Temperature Service temperature
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load Almen-Wieland machine OK load
N mm
1800 0.8
N
18000
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply Apply with brush, oil, spray~can, spray gun, drop~feed oiler or conventional metering devices. MOLYKOTE CO220 Oil can also be applied by dipping.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOWCORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest DowCorning sales office or DowCorning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, DowCorning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local DowCorning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that DowCorning's products are safe, effective, and fully satisfactory for the intended end use. DowCorning's sole warranty is that the product will meet the DowCorning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DowCorning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless DowCorning provides you with a specific, duly signed endorsement of fitness for use, DowCorning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
30/11/1998
Ref. no. 71-0153B-01
DC 3006
Ž MOLYKOTE is a registered trademark of DowCorning Corporation. Š1997-2001 DowCorning Corporation. All rights reserved.
Product Information
Lubricants Dow Corning ® C-40 High Temperature Chain Lubricant FEATURES • Provides high-temperature lubrication from 350 to 1000°F (177 to 538°C) • Gives off little smoke or objectionable odors when used in proper amounts • Designed to lubricate in lightly to moderately loaded conditions • Does not build up carbon deposits as readily as most conventional petroleum chain lubricants • Frequently softens hard carbonaceous deposits caked on from previously used hydrocarbon lubricants • Can be applied manually or with automatic lubrication systems
COMPOSITION • A stable dispersion of microscopic graphite particles in a polyalkylene glycol carrier fluid • Supplied as low-viscosity fluid • Forms solid lubricant film after fluid evaporation
Lubricant for bearings and chains exposed to high temperatures USES Dow Corning® C-40 High Temperature Chain Lubricant has been used on a variety of high-temperature lubrication applications, including: • Oven chains lubricates in a variety of high-temperature ovens, including heat treating, paint drying, lithographing and gypsum wallboard drying ovens • Conveyors lubricates chains, roller bearings and ball bearings in hightemperature paint-drying tunnels, paperboard driers and heat-treating ovens • Bearings lubricates oven cart and brick kiln car bearings
TYPICAL PROPERTIES These values are not intended for use in preparing specifications. Method
ASTM D 88
ASTM D 92 ASTM D 97
Test Color Density at 77°F (25°C) Viscosity 100°F (38°C) 210°F (99°C) Flash Point Pour Point
Unit lb/gal
Result Black 8.3
SUS SUS °F (°C) °F (°C)
650 105 450 (232) -20 (-29)
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (517) 496-6000.
HOW TO USE Dow Corning C-40 High Temperature Chain Lubricant can be used as supplied and requires no stirring. It can be applied manually by brush or hand oiling, as well as with such automatic lubrication equipment as drop-feed, wick, brush and oil-mist systems. Amount supplied may be adjusted to avoid smoking. For best results, it should be applied to surfaces under 250°F (121°C). Best operating conditions, however, are over 350°F (177°C) at
which point the polyalkylene glycol is cleanly volatized from the surface. Continuous operation between 250 and 350°F (121 and 177°C) may cause gumming.
AUTHORIZATIONS Dow Corning C-40 High Temperature Chain Lubricant meets the requirements of USDA H-2.
PACKAGING Dow Corning C-40 High Temperature Chain Lubricant is supplied in 1quart, 5-gal and 55-gal (2-, 40- and 450-lb) containers, net weight.
STORAGE AND SHELF LIFE When stored at or below 90°F (32°C), Dow Corning C-40 High Temperature Chain Lubricant has a shelf life of 60 months from date of manufacture. Refer to product packaging for Use By date.
USE LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
AV00823
SHIPPING LIMITATIONS A worker fills the reservoir of an automatic oiler designed to apply one shot of Dow Corning C-40 High Temperature Chain Lubricant to each conveyor bearing as it passes underneath. The oil’s glycol carrier evaporates in a 530° F (277° C) bake oven without leaving a residue. The graphite constituent of the lubricant remains to keep the bearings rolling freely.
Printed in USA Form No. 10-746-99
None.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (517) 496-6000.
AGP4480
WARRANTY INFORMATION PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1997, 1999 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® M 55 Plus Dispersion FEATURES
Black dispersion of solid lubricants in mineral oil.
• Increases load carrying capacity • Reduces friction and wear • Reduces running noise
APPLICATIONS • Used successfully as an additive for mineral oils.
• Improves running-in • Emergency running properties
TYPICAL PROPERTIES
• Prevents and reduces pitting in gears
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
COMPOSITION • Mineral oil • Molybdenum disulphide • Dispersant
Unit
Test Color
Result Black
Density, viscosity ISO 2811 4 DIN 53 211
Density at 20°C (68°F) Viscosity
g/ml s
0.91 73.2
°C
Depends on the lubricating oil used
Temperature Service temperature
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load
N mm
3000 1.35
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Add to lubricating and gear oils in amounts of 5% by volume; 10% for particularly heavy stress. Not to be added to aqueous metalworking emulsions. Can be used in all lubrication systems, such as drip oilers, central lubricating systems, etc. Use undiluted to improve the operation of hot-boxes.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE,
PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 18 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or
Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
11/12/2000
Ref. no. 71-0149C-01
DC 3631
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® MKL-N Dispersion FEATURES
Mineral oil grease with solid lubricants dispersed in solvent
• Penetration • Adhesion • Protection against wear
APPLICATION • Used for lubrication of chains.
• Corrosion protection • Ageing stability
COMPOSITION • • • • •
Mineral oil Inhibitors Adhesion improver Solid lubricants Solvents
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Density Density at 20°C
g/ml
0.87
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 800N load
N mm
1200 0.9
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply Apply thinly to clean, dry surfaces using a brush. Small chains can also be dipped. The chain can be used after evaporation of the solvent (approx. 30 minutes).
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 36 months from the date of production.
HANDLING PRECAUTIONS
PACKAGING
PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
13/11/1998
Ref. no. 71-0220B-01
DC 3629
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 1122 Chain and open gear grease FEATURES
Synthetic grease with solid lubricants
• Emergency lubrication • High pressure resistance • High wear protection • Extremely adhesive • Resistance against water
COMPOSITION • • • •
Synthetic oil Solid lubricants Inorganic thickener Adhesion improver
APPLICATIONS • Used for initial lubrication of chains with hollow pins equipped with grease nipples. e.g. high tenter clamp chains in the textile industry and conveyor chains in food sterilizer units. • Also used for gear drives and open gears, sliding bearings operating at low speeds and high temperatures, such as bearings in drying systems and calendaring machines used in various industrial processes.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Black
Temperature Service temperature range Unworked penetration
°C
10 to 160 250-280
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.5 Wear scar under 600N load DIN 51 350 pt.4 Weld load Almen Wieland machine OK load
mm N N
0.9 2600 18000
g/ml mm²/s
0.95 1500
Density, viscosity Density at 20°C Base oil viscosity at 40°C * DIN: Deutsche Industrie Norm
HOW TO USE How to apply Clean the contact areas. As is usual with lubricating greases, apply by means of a brush, spatula, grease-gun or automatic lubrication device.
Chains with hollow pins The hollow pins should be completely packed with grease. Relubricate through grease nipples using a grease gun. DOW CORNING 1122 Chain and Open Gear Grease is effective to 160°C under these conditions.
Gears The tooth profiles of new gears should be treated with DOW CORNING® G-n Metal assembly paste or spray and run without load for a short time to generate a basic solid lubricating film. The gears should then be lubricated with DOW CORNING 1122 Chain and Open Gear Grease in accordance with the gear manufacturer's instructions.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers MOLYKOTE 1122 Chain and Open Gear Grease has a usable life of 60 months from the date of production.
information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this 2
06/11/1998
Ref. no. 71-0303A-01
DC 3723
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Omnigliss Spray Quick-action penetrating agent
• Good penetration
Quick-action penetrating agent incorporating corrosion protection, water-repellent and lubricating properties
• Water repellent
APPLICATIONS
FEATURES
• High pressure resistance • Temporary corrosion protection
COMPOSITION • • • •
Mineral oil Solid lubricants Corrosion inhibitors Stabilizer
• Suitable for frictional contacts, running at low to medium speeds, which are not equipped with grease nipples or oiling holes. • Used on joints, levers, chains and other components of transport and conveyor equipment, textile machinery, automatic filling units and all types of packaging equipment.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result Light amber
Density Density at 20°C Viscosity at 40°C
g/ml mm²/s
0.84 11.8
°C
-30 to +80
Temperature Service temperature
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load Weld scar under 800N load
HOW TO USE How to apply Shake before use. Can be applied with brush, oil can, spray-can, hand-held or compressed-air spraying equipment, or by dipping. On badly corroded parts, allow longer to react. Repeat if necessary.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE
N mm
2900 1.1
SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
05/01/1998
Ref. no. 71-0173A-01
DC 3630
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Supergliss Corrosion protective lubricant FEATURES
Lubricating oil with penetrating properties
• Penetration • Rust loosening properties • Lubrication • Corrosion protection
COMPOSITION • • • • •
Mineral oil Adhesion improver Solvent Corrosion inhibitors Propellant
APPLICATIONS • Simplify dismantling of rusty components. • Used as corrosion protection.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Bright, transparent
Density, viscosity ISO 2811 DIN 51 562
Density at 20°C Viscosity at 40°C
g/ml mm²/s
0.83 3.6
N mm
1400 0.9
h
8
Loading capacity, wear protection Four-ball tester DIN 51 350 T.2 Weld load DIN 51 350 T.3 Wear scar at 400N load
Corrosion protection ISO/R 1456
Salt spray test
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Can be applied by means of a brush, oil-can or spray can or hand-operated spray equipment. When used as a corrosion protection, apply thinly and uniformly to the cleaned areas. Depending on the environmental conditions repeat the process from time to time.
HANDLING PRECAUTIONS Spray can - Aerosol propellant: CO£. Pressurised container - protect from sunlight and do not expose to temperatures exceeding 50°C. Do not pierce or burn, even after use. Do not spray on a naked flame or any incandescent material. Combustible.
PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent. 2
21/12/1998
Ref. no. 71-0089B-01
DC 2948
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Multigliss Dispersion FEATURES
Dispersion with penetrating properties
• Penetration • Rust loosening properties • Lubrication
COMPOSITION • • • • •
Mineral oil Solid lubricants Stabilizers Solvent Corrosion inhibitor
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Transparent
Density, viscosity ISO 2811 4 DIN 53 211
Density at 20°C Viscosity
g/ml s
0.85 12.5
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.2 Weld load DIN 51 350 pt.3 Wear scar under 400N load
N mm
1200 0.72
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply
USABLE LIFE AND STORAGE
Shake before use. Can be applied with brush, oil can, spray-can, hand-held or compressed-air spraying equipment, or by dipping. On badly corroded parts, allow longer to react. Repeat if necessary.
When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product
safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
13/11/1998
Ref. no. 71-0230B-01
DC 3003
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
High Performance MOLYKOTE® Lubricants Cu-7439 Plus Paste
FEATURES " Wide service temperature range " Good pressure resistance " Very adhesive and resistant against water wash-out " Good corrosion protection " Low evaporation " No drop point
COMPOSITION " Powdered copper " Partly synthetic oil " Inhibitor
Copper paste for components subjected to high temperatures, high pressures and corrosive influences APPLICATIONS
" Well suited for all areas which need to be protected against water, steam and corrosion, e.g. brake mechanisms, flange seals, exhauster bolts.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Copper colored
Consistency, density, viscosity ISO 2137
Unworked penetration
mm/10
320-370
DIN 53 217 DIN 51 562
Density at 20ºC (68ºF)
g/ml
1.0
Base oil viscosity at 40ºC (104ºF)
mm2/s
1100
ºC
-30 to +650; paste effective to +300
ºF
-22 to +1202; paste effective to +572
ºC
None
ºF
None
Temperature Service temperature
ISO 2176
Drop point
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
2500
DIN 51 350 pt.5 Wear factor under 800N load
mm
1.0
N
>20000
Almen-Wieland machine OK load Coefficient of friction Press-Fit test µ =
0.07
Screw test: Coefficient of friction of bolt connection M12, 8.8, blackened surface - µ thread
0.17
- µ head Initial break-away torque (M12 with starting torque Ma=80Nm and heat treatment at 300ºC/572ºF, 21h, bolt material: C 45, 8.8, mat.no. 1.0503)
0.10 Nm
110
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
DIN 51 807 pt.1 Water resistance, static, evaluation
Result 1 @ 90ºC
Corrosion protection DIN 52 802
SKF-Emcor method Degree of corrosion
HOW TO USE How to apply
If possible, contact surfaces should be cleaned. Then apply paste with a brush or cloth. Excess lubricant need not be removed. MOLYKOTE Cu-7439 Plus Paste can be used in grease guns and centralised lubrication systems.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
Ref. no. 71-0182f-01
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
MOLYKOTE Cu-7439 Plus Paste 2
0
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation. 20/02/2002 DC 3622
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants
FEATURES • Highly pure (less than 500mg of sulphur, less than 200mg of chlorine and fluorine per kg of lubricant) • Can be used at temperatures up to 1400°C (2552°F) • Coefficient of friction in the range of oiled bolts • Low scatter of prestressing force on tightening • Avoidance of stress cracks and solder brittleness • Enables non-destructive loosening of bolted joints even after long use at high temperatures
SPECIFICATIONS • Complies with Siemens TLV 9600 02/01 • Complies with General Electric TIL 1117-3RI • Complies with EDF-PMUC 04034 • Complies with Pratt & Whitney PWA-36246
COMPOSITION • Solid lubricants in practically sulphur free, partly synthetic oil • Thickener • Adhesion improver
MOLYKOTE® P 37 Lubricant paste
Extremely pure, solid lubricant paste for bolted joints. It contains no lead, nickel, sulphur, chlorine or fluorine APPLICATIONS • Suitable for screws, nuts and bolts that are subjected to extremely high temperatures and which are made of heat-resistant or extremely heat resistant steels, eg those made from nickel-based alloys. • Used successfully for the bolted joints of gas and steam turbines in power stations.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result Grey-Black
Penetration, density ISO 2137 ISO 2811
Unworked penetration Density at 20°C (68°F)
mm/10 g/ml
280-310 1.2
°C °F
-40 to 1400 -40 to 2552
Temperature Service temperature¹
Load-carrying capacity, wear protection, service life DIN 51 350 T.4 Weld load DIN 51 350 T.5 Wear scar under 800N load
N mm
4400 1.7
Nm
0.15 0.09 126
Coefficient of friction Screw test - μ thread² Screw test - μ head² Initial break-away torque³
1. Temperature resistance of solid lubricants. 2. Coefficient of friction in bolted connection, M12 x 1.75, material 8.8, blackened. 3. M 12 x 1.75, with starting torque Ma = 56 Nm and heat treatment at 540°C (1004°F), 21 hours, bolt material: 21 Cr Mo Ni V 57 mat no. 1.7709.
HOW TO USE How to apply Clean the thread with solvent. Clean already used bolts with a wire brush. Spread an adequate amount of this product up to the root of the thread in order to obtain a good seal. For this purpose use the brush from the brush can, provided it has not been used previously for other purposes. Otherwise use a new brush.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your
local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™
www.dowcorning.com
MOLYKOTE® P 37 Lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
03/09/2001
Ref. no. 71-0244B-01
DC 2908
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©0-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " " " " " "
Metal-free Good corrosion protection High load-carrying capacity Coefficient of friction is of the same order as for oiled bolts Low scattering of pre-tensioning force Prevention of stress cracking and brittleness Wide service temperature range Wear reduction
COMPOSITION " " " "
Solid lubricants Synthetic oil Thickener Adhesion promoter
MOLYKOTE® P74 Super Anti-Seize
Solid lubricant paste used in the assembly and fitting of a wide range of components such as metal threaded connections APPLICATIONS
" Suitable for a wide range of applications in the chemical, petrochemical, paper and automotive industry, and in engineering, wood and plastic processing. " Used on bolted connections, sliding contact bearings, linear sliding guides, splined shafts, press-fit joints, exhaust bolts, spark plug threads, flanges and flange seals, door hinges, brake mechanisms and plate springs.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Result
mm/10
280-310
Physical properties Color
Grayish black
ISO 2137
Unworked penetration
DIN 2811
Density at 20ºC
g/ml
1.21
Base oil viscosity at 40ºC
mm2/s
65
Service temperature range
ºC
-40 to +200 as a paste, to +1500 dry lubrication
ISO 2176
Drop point
ºC
None
Flow pressure at -40ºC
mbar
Approx. 400
DIN 51 817
Oil separation, 7 days, 40ºC
%
2.8
ISO/R 1456
Salt spray test at 50µm thickness
h
120
Corrosion protection Load-carrying capacity, wear protection, service life DIN 51 350 pt.4 Four-ball tester Weld load
N
4800
mm
1.1
DIN 51 350 pt.5 Four-ball tester Wear scar at 800N load SRV test, type Optimol ball/plane, load 300N endurance test, friction coefficient
0.10
Step load test, max. load
N
1200
Wear scar
mm
0.74
µ
0.14
Coefficient of friction Pressfit Screw test: Erichsen Friction coefficient in bolt connection M-12 alloy 1.7709
µ thread 0.117 µ head 0.078
Alloy Sopral P 40 aluminium
µ thread 0.13 µ head 0.094
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Nm
115
Sopral 60 aluminium M-12, break away torque Nm after 21h at 300ยบC
12.5
Hot screw test Alloy 1.7709, M-12 after 4 weeks at 540ยบC Initial break-away torque at starting torque of 60Nm
Resistance against water DIN 51807
Water resistance
Part 1
at 40ยบC
at 90ยบC * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
SPECIFICATIONS
General Motors (Opel) B0401264 Volkswagen TL 52112 No. B7217 Complies with General Electric TIL 1117-3RI Complies with EDF-PMUC 04034 Complies with Pratt & Whitney PWA-36246
HOW TO USE How to apply
If possible, clean the thread and used bolts with a wire brush. Spread an adequate amount of the paste on the contact areas in order to obtain a good seal. An excess is not harmful. In order not to alter the properties, the paste must not be mixed with greases or oils. Use spray can in order to apply the product more quickly and cleanly to larger areas or poorly accessible places. Can be applied via centralized lubrication system.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or
MOLYKOTE P74 Super Anti-Seize 2 Ref. no. 71-0300A-01
Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ยบC in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
0 0-1
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE P74 Super Anti-Seize 3 Ref. no. 71-0300A-01
MOLYKOTE P74 Super Anti-Seize
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
4
20/02/2002
Ref. no. 71-0300A-01
DC 3726
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants
MOLYKOTE® HSC plus Solid lubricant paste
c d
Solid lubricant paste; contains no lead or nickel FEATURES " Can be used over a wide range of temperature (-30ºC/-22ºF to 1100ºC/2012ºF) " Enables non-destructive dismantling, even after long use at high temperatures " High load-carrying capacity " Due to stated coefficient of friction, defined pre-stressing forces for bolted joints can be achieved " Good corrosion protection " Good electrical conductivity
COMPOSITION " " " "
Mineral oil Thickening agents Solid lubricants Metal powder, (lead-free)
APPLICATIONS
" For metal/metal combinations that are subjected to high temperatures and frictional contacts which, typically for bolted joints, are free from lead or nickel. " Suitable for lubrication points with low speeds, subjected to high temperatures and corrosive effects, and also require a low and constant coefficient of friction. As a contact lubricant for electrically conducting components. " Used successfully for stud bolts of gas and steam turbines, stud bolts of turbochargers of diesel engines, flanged connections in chemical and petrochemical plants.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Copper
Penetration, density, viscosity ISO 2137
Unworked penetration
mm/10
250-280
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.4
ºC
-30 to 1100
ºF
-22 to 2012
ºC
None
ºF
None
Temperature Service temperature1 ISO 2176
Drop point
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
4800
DIN 51 350 pt.5 Wear scar under 400N load
mm
0.6
DIN 51 350 pt.5 Wear scar under 800N load
mm
1.1
OK load
N
20000
Frictional force
N
1700
Almen-Wieland machine
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Coefficient of friction Screw test: Erichsen2 Screw test - µ thread
0.14
Screw test - µ head
0.09
Initial break-away torque Nm 120 1. Temperature limit of solid lubricants 2. Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. 3. M 12, with starting torque Ma = 56Nm and heat treatment at 540ºC/1004ºF, 21h, bolt material: 21 Cr MoV 57 mat no. 1.7709. * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm. 3
HOW TO USE How to apply
If possible, clean the thread and used bolts with a wire brush. Spread an adequate amount of the paste on the contact areas in order to obtain a good seal. An excess is not harmful. In order not to alter the properties, the paste must not be mixed with greases or oils. Use spray can in order to apply the product more quickly and cleanly to larger areas or poorly accessible places.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory
MOLYKOTE HSC plus Solid lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0212C-01
DC 2905
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
c d
Product Information
High Performance MOLYKOTE® 1000 Lubricants
Solid lubricant paste
FEATURES
Solid lubricant paste for bolted metal joints; contains no lead or nickel
" Can be used over a wide range of temperature (-30ºC/-22ºF to +650ºC/1202ºF) " High load-carrying capacity " Enables non-destructive dismantling, even after long use at high temperatures " Coefficient of friction unchanged in the area of oiled bolts, even after several bolt re-tightening and loosening processes " Good corrosion protection
APPLICATIONS
COMPOSITION
TYPICAL PROPERTIES
" " " "
Solid lubricants Mineral oil Thickener Powdered metal
" Suitable for bolted joints that are subjected to high temperatures up to 650ºC (1202ºF) and to corrosive effects, and which, after assembling and the initial operation, have to be re-tightened or disconnected. In order to ensure constant pre-stressing forces, uniform and steady coefficients of friction of the lubricant are necessary. " Used successfully for cylinder head bolts, nozzle head screws of plastic injection molding machines, bolted joints in the chemical industry, and also for the tension rings of centrifuges. Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Brown
Penetration, density ISO 2137 ISO 2811
Unworked penetration
mm/10
280-310
Density at 20ºC (68ºF)
g/ml
1.26
ºC
-18 to 1093
ºF
-20 to 2000
Temperature Service temperature1
Load-carrying capacity, wear protection, service life Four-ball tester DIN 51 350 pt.4 Weld load
N
4800
DIN 51 350 pt.5 Wear scar under 400N load
mm
0.08
Almen-Wieland machine OK load
N
20000
Frictional force
N
2600
Coefficient of friction Screw test - µ thread2
0.13
Screw test - µ head Initial break-away torque3 DIN 51 802
SKF-Emcor method
0.08 Nm
135 1
1. Temperature resistance of solid lubricants. 2. Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. 3. M 12, with starting torque Ma = 62Nm and heat treatment at 540ºC (1004ºF), 21h, bolt material: no. 1.7709. * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
If possible, clean the thread and the bolt with a wire brush. Spread an adequate amount of the paste on the thread, right up to its root in order to obtain a good seal. In order not to alter the properties, the paste must not be mixed with grease or oils. To enable this product to be applied more quickly and cleanly to larger areas, it is advisable to use the spray can.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product MOLYKOTE 1000 Solid lubricant paste
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
20/02/2002
Ref. no. 71-0218 -01
DC 2909
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® PTFE-N UV Anti-friction coating FEATURES
Air-curing dry lubricant
• Very low coefficient of friction • Colorless, therefore non-staining • Detectable on the surface
COMPOSITION • • • •
PTFE Binder Solvent Ultra-Violet indicator
APPLICATIONS • Suitable for rubber guides, sliding doors, furniture hinges, small mechanisms in office machines and sunroof seals. • For nearly all material combinations such as metal/metal, plastic/metal, plastic/plastic combinations involving slow to medium movements and medium loads. • The UV indicator enables the end user to readily inspect and confirm, using UV inspection lamps, that the product has been applied to the substrate.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Colorless
Physical properties DIN 53211/4 DIN 53217/2
Viscosity at 20°C (DIN4 cup) Density at 20°C Solid content¹ Storage life
s g/ml % months
12 0.87 23 24
°C min min/°C
-180 to +240 5-10 120/20
Temperature Service temperature range Drying time at 20°C Curing time
Load-carrying capacity, wear protection, service life ASTM-D2714
LFW-1, rotating² F=680 N, n=72 minª¹, v=7.9 m/minute² no. of revolutions x1000 to μ=0.1²
b=6 p=30 s=10
1. Calculated value. 2. Surface pretreatment: b = blank, p = phosphated, s = sand blasted. * ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm.
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE PTFE-N UV AntiFriction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 120 minutes at 20°C
Solubility Thinning can be carried out using MOLYKOTE® L13 Thinner.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 24 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™
www.dowcorning.com
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
2
25/10/2001
Ref. no. 71-0301C-01
DC 3730
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants Dow Corning® 557 Silicone Dry Film Lubricant FEATURES • Colorless • Nonstaining
Extreme-pressure, dry film lubricant provides exceptional release and lubricating properties APPLICATIONS
COMPOSITION • Waxlike, extreme-pressure lubricant • Supplied as liquid or aerosol; remains as wax film after solvent evaporation
Dow Corning® 557 Silicone Dry Film Lubricant can be used: • In steel production where it can increase slitter-blade life, resulting in clean, square edges • In aluminum production where it can lengthen the life of tools and dies, improve surface finish, lubricate sliding surfaces and surfaces during extruding, deep drawing or spinning • In machine shops where it can improve surface finishes; extend the life of cutting tools, taps, dies, drills, slitters, and forming tools; reduce wear and reduce stick-slip or metal seizure on bearings, slides, cams adjusting screws, guides and ways • For textile, paper and woodworking industries where it can reduce wear and friction and reduce product staining from spinning frames, knives, scissors, punches, chain, conveyors or material-handling equipment • For rubber and plastic industries where it can reduce sticking, pickup or product contamination from handling equipment, knives, conveyors or sliding surfaces
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method As Supplied CTM1 0137A
Test Color Specific Gravity Flash Point2 Service Temperature Range3 Drying Time Solvent, bulk
Unit
°C (°F) °C (°F) minutes
Result Clear 0.77 39 (102) -40 to 43 (-40 to 110) 30 Naphtha
As Applied Appearance Melting Range Press Fit4 ASTM D 2596 Four Ball Weld Load Fed Std 791a5 Four Ball Wear Scar Coefficient of Friction4 1
°C (°F) N mm
Clear wax film 32-46 (90-115) No stick-slip 1200 0.85 0.07
Corporate Test Methods (CTMs) correspond to standard ASTM tests in most instances. Copies of CTMs are available upon request. 2 Bulk form only. 3 Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment. 4 Tested on a Falex LFW-4 Press Fit tester, steel vs. steel, Rc60, 0.6-inch per minute, 12,000 psi in air, room temperature. 5 Method 6514.1.
DESCRIPTION Dow Corning 557 Silicone Dry Film Lubricant is: • An extreme-pressure lubricant with exceptional release properties for cutting and forming metals, and with lubricating properties for heavily loaded tracks, cams, slides, etc. • Colorless in thin films • Nonstaining to paper or fabrics The solvent evaporates after application, leaving a nearly transparent, thin film. This lubricant film begins to melt at 32°C (90°F) and adheres tenaciously to most surfaces, whether in a solid or fluid state.
LISTINGS/SPECIFICATIONS Dow Corning 557 Silicone Dry Film Lubricant is authorized for use in official establishments operating under the Federal Meat And Poultry Inspection Program (formerly USDA H2 ratings) where there is no possibility of food contact.
HOW TO USE Application Dow Corning 557 Silicone Dry Film Lubricant may be sprayed from an aerosol can or an automatic lubricator, applied by brushing or dipping. Only a very thin film is needed for maximum results. The film is useful immediately after the solvent evaporates. Avoid freezing. If bulk Dow Corning 557 Silicone Dry Film Lubricant separates due to freezing, heat the solution to 32°C (90°F) and stir the product until the wax dissolves back into solution. It should remain stable until frozen again or until excessive solvent evaporation occurs. Avoid unnecessary solvent loss, where possible, by closing open application systems. When dipping, use the smallest dip container appropriate to the volume of parts being coated. Keep containers closed unless dipping or removing product. Do not leave dip drums or tanks open overnight or between shifts.
In most dip operations, excessive solvent loss is unavoidable and the solvent must be replenished. Adding naphtha alone will not suffice. The solvent component consists of 94 percent naphtha (41°C [105°F] flash point) mixed with methyl amyl alcohol. This premix should be added to the depleted product that has been heated to 32°C (90°F) and stirred until all wax solids have gone back into solution. Methyl amyl alcohol can be added up to 8 percent, but not less than 6 percent of the solvent mixture. The amount of premix solvent to be added can be determined through experience or by conducting a percent solids test by weighing a well-mixed 3-g (0.1-oz) sample, heating to 105°C (221°F) for 20 minutes and weighing the remaining wax at room temperature. When adding solvent, strive for no more than 8 percent wax solids unless a thicker film is desired than provided by the standard formulation. This rejuvenation process should work three to four times after which the used material should be replaced with fresh product.
Removal of Film Dow Corning 557 Silicone Dry Film Lubricant may be removed by most solvents or by vapor degreasing.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
USABLE LIFE AND STORAGE When stored at or below 25°C (77°F), Dow Corning 557 Silicone Dry Film Lubricant has a shelf life of 60 months from date of manufacture. Refer to
product packaging for “Use By” date. When stored at or below 4°C (40°F), solid material may precipitate. When the material is warmed to room temperature, this material will readily redissolve without affecting lubrication properties.
PACKAGING Dow Corning 557 Silicone Dry Film Lubricant is supplied in aerosol cans containing 312 g (11 oz), in 15.1-kg (5-gal) pails and in 166.4-kg (55-gal) drums. All weights, net.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS Dow Corning 557 Silicone Dry Film Lubricant is a combustible material. Dow Corning 557 Silicone Dry Film Lubricant Spray has the DOT Classification: Compressed gas NOS – flammable gas.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Printed in USA Form No. 10-808A-01
AGP4934
Dow Corning is a registered trademark of Dow Corning Corporation. Š1993, 1998, 2000 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® 3402 C Anti-friction Coating FEATURES
Air-curing dry lubricant
• Excellent corrosion protection • Excellent lubricity • Air-curing • Strong pressure and wear resistance
COMPOSITION • • • •
Solid lubricants Organic binder Corrosion inhibitor Solvent
APPLICATIONS • Excellent combination of corrosion protection and lubrication. • Used on main axle threads of drill hammers, spindles.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Grey
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C or 68°F (DIN3 cup) Density at 20°C (68°F) Non-volatile content Storage life
s g/ml % years
47 1.08 34.5 5
minutes minutes/°C minutes/°F °C °F
15 120/20 120/68 -200 to +310 -328 to +590
Temperature Drying time at 20°C (68°F) Curing time Curing time Service temperature range Service temperature range
Load-carrying capacity, wear protection, service life ASTM-D2625 ASTM-D2714
ASTM-D2714
Falex load-carrying capacity¹ LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
N
s=10700 s=45
s=25
Resistance Radiation resistance
rad
10¶
1. Surface pretreatment: s = sand blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 3402 C Anti-Friction
Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 120 minutes at 20°C (68°F).
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers MOLYKOTE 3402 C Anti-friction Coating has a usable life of 60 months from the date of production.
PACKAGING
Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, 2
13/03/2000
Ref. no. 71-0041D-01
DC 3634
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Extremely high load-bearing capacity " Resistant to galling through mixed friction. Wear protection due to solid lubricants and extreme pressure (EP) additives " Extremely adhesive due to incorporated adhesion improver " Good protection against corrosion " Contains no lead or nickel
COMPOSITION " " " " " "
Mineral oil Lithium soap Solid lubricants Corrosion inhibitor Adhesion improver EP additives
MOLYKOTE® Longterm 00 Fluid grease
Fluid grease for the lubrication of highly stressed transmissions with metal gears APPLICATIONS
" Closed gears that are subjected to high stresses, frictional corrosion and moisture. " Used successfully for highly stressed gears that are subjected to high stresses, frictional corrosion and moisture.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity DIN 51 818
Consistency class, NLGI1
ISO 2137
Worked penetration
mm/10
400-430
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.93
DIN 51 562
Base oil viscosity at 40ºC (104ºF)
mm /s
300
00
2
2
Temperature Service temperature ISO 2176
ºC
-40 to +110
ºF
-40 to +230
ºC
190
ºF
374
Initial break-away torque
Nm
1120x10-3
Torque after 20 minutes running time
Nm
220x10-3
Kesternich method - flow pressure at -40ºC (-40ºF)
mbar
340
Drop point
ASTM-D147880 Low temperature torque test at -30ºC (-22ºF)
DIN 51 805
Loading capacity, protection against wear, service life Four-ball tester DIN 51 350 T.4
Weld load
N
3400
DIN 51 350 T.5
Wear scar under 800N load
mm
0.9
N
12000
Almen-Wieland machine OK load Resistance DIN 51 807 T.1
Water resistance, static evaluation step
DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210ºF)
1-90 bar
0.3
TYPICAL PROPERTIES (continued) Standard*
Test
DIN 51 802
SKF-Emcor method
Unit
Result
Corrosion protection Degree of corrosion, sea water 1. National Lubricating Grease Institute. 2. Calculated viscosity of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
APPLICATION METHOD
Clean contact surfaces. Apply in the normal way using a brush, grease gun or automatic lubricating system. Can be used in centralised lubrication systems. Do not mix with other greases.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
1
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE Longterm 00 Fluid grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
25/01/2002
Ref. no. 71-0125C-01
DC 2946
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Industrial Lubricants Molykote® Gearbox and
Chain Oils FEATURES • Lower overall maintenance costs • Wider temperature range • Longer oil-drain intervals • Reduced lubricant consumption • Extended equipment lifetime • Reduced energy consumption • Long life reduces lubricant usage, maintenance cost
COMPOSITION • Hydroprocessed mineral oil (MO), polyalphaolefin (PAO) and polyalphaolefin/mineral oil (PAO/MO) based lubricants.
DESCRIPTION
Molykote® gearbox and chain oils help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils, they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
HOW TO USE Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life span for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Moreover, sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
LISTINGS AND SPECIFICATIONS
Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
USABLE LIFE AND STORAGE
Molykote gearbox and chain oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING
Molykote gearbox and chain lubricants are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES Viscosity @ 100°C, cSt
Viscosity @ 100°F, cSt
Viscosity @ 210°F, cSt
Viscosity Index
Flash Point, °F
Fire Point, °F
Pour Point, °C
AGMA2#
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
SAE#
Base Oil
Additive Package
Chain Oils1 L-0460FG Blend Chain Oil (ISO 68) L-1468FG Synthetic Freezer Chain Oil (ISO 68) L-1428 High Temperature
Viscosity @ 40°C, cSt
®
Molykote brand Product Gearbox Oils1 L-0115 Gear Oil ISO 150 L-0115FG Gear Oil ISO 150 L-0122 Gear Oil ISO 220 L-0122FG Gear Oil ISO 220 L-0132 Gear Oil ISO 320 L-0146 Gear Oil ISO 460 L-0146FG Gear Oil ISO 460 L-1115 Synthetic Blend Gear Oil - ISO 150 L-1115FG Synthetic Blend Gear Oil - ISO 150 L-1122 Synthetic Blend Gear Oil - ISO 220 L-1122FG Synthetic Blend Gear Oil - ISO 220 L-1132 Synthetic Gear Oil ISO 320 L-1146 Synthetic Gear Oil ISO 460 L-1146FG Synthetic Gear Oil ISO 460 L-01681 Gear Oil L-11681 Synthetic Gear Oil
USDA
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
H-23
149.4
14.8
169.3
15.2
100
500
530
-18
4
0.86
7.16
80-90
MO
R&O/AW
H-14
150
15.4
170.1
15.9
100
500
530
-18
4
0.86
7.16
80-90
MO/PB
R&O/AW
H-2
223
20.4
265.6
21
101
510
550
-18
5
0.86
7.16
90
MO/PB
R&O/AW
H-1
219.1
20
249.7
20.7
101
490
510
-21
5
0.86
7.16
90
MO/PB
R&O/AW
H-2
312
31
349.5
31.6
134
460
515
-18
6
0.87
7.24
90-140
MO/PB
R&O/AW
H-2
456.6
32.8
507.5
33.8
107
575
620
-18
7
0.87
7.24
140
MO/PB
R&O/AW
H-1
441.1
33.1
507.5
34.2
107
575
620
-18
7
0.88
7.32
140
MO/PB
R&O/AW
H-2
145
15.6
162
16
100
515
530
-18
4
0.87
7.24
80-90
MO/PB
R&O/AW
H-1
134.7
17.4
151.3
17.8
122
435
470
-39
4
0.85
7.07
80-90 PAO/MO
H-2
211.6
19.5
251.8
20.2
120
500
510
-21
5
0.87
7.24
90
PAO/MO
R&O/AW
H-1
197.8
24
220.8
24.7
142
440
490
-33
5
0.85
7.07
90
PAO/MO
R&O/AW
H-2
342.5
30.8
388.6
31.8
126
540
590
-39
6
0.85
7.07
90-140 PAO/PB
R&O/AW
H-2
455.2
45.1
512.4
46.5
154
545
595
-36
7
0.852
7.09
140
PAO/PB
R&O/AW
H-1
380.2
39.2
428.3
40.4
147
545
595
-36
7
0.852
7.09
140
PAO
R&O/AW
H-2 H-2
659 674
42 48
764 772.1
43 51.2
105 128
485 505
555 580
-21 -27
8 8
0.88 0.85
7.32 7.07
140 140
MO/PB PAO/PB
R&O/AW R&O/AW
H-1
66
8.3
73.9
8.6
100
465
480
-12
-
0.858
7.14
30
MO
H-1
65.8
9.8
72.8
10
131
520
565
-54
-
0.83
6.91
30
PAO
H-2
285
24
327
26
110
470
572
-15
-
0.94
7.82
R&O/AW T/PPD R&O/AW T/PPD R&O/AW
POE/PB
R&O/AW
1
Typical values; not for use in preparing specifications. AGMA is an acronym for American Gear Manufacturers Association. 3 The H-2 designation indicates the lubricated part cannot have contact with food. 4 The H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. 2
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
Molykote® Gearbox and Chain Oils Ref. No. 80-3025A-01
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants Molykote ® 55 0 Ring Grease
FEATURES x High oxidation resistance x Wide service temperature range (-65ºC to 175ºC) x Compatable with most plastics x Good corrosion protection
Silicone based lubricant for O-rings APPLICATIONS x Dynamic lubrication between rubber and metal parts in pneumatic systems in aircraft,
automotive and general industrial applications.
TYPICAL PROPERTIES
COMPOSITION
Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
x Silicone oil
Standard*
x Ester x Lithium soap
Parameter Unit Appearance Base oil viscosity at 25˚C mm²/s JIS K 2220 Penetration (worked 60 times) mm/10 NLGI class Service temperature range ˚C Density g/cm³ JIS K 2220 Drop point ˚C Fed Std 791 Bleed (150˚C/24 hours) % Fed Std 791 Evaporation (150˚C/24 hours) % JIS K 2220 Oxidation resistance (99˚C/500 hours) MPa JIS K 2220 Water washout (38˚C/1 hour) % DIN 51 802 Emcor corrosion test *JIS: Japanese Industrial Standard. Fed Std: Federal Standard DIN: Deutsches Industrie Norm.
Result off-white 100 300 to 340 1 -65 to 175 1.0 220 3.0 1.4 0.01 4.2 0
HOW TO USE
HANDLING PRECAUTIONS
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling.
Compatibility with plastics may vary depending on the type and grade of the plastic. Performs adequate compatibility testing in advance. This grease is not compatible with silicone rubber.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 5kg cans. CAUTION 1. Data included in this document are average values, not specification values. Any applications for this product given in this document are merely examples. Perform thorough evaluations to confirm functionality, effectiveness, and safety before use. 2. No guarantees are made that the applications described in this document are free from infringements of any patent. 3. This product was developed for industrial use, and is not intended for use in medical equipment, pharmaceutical products, etc. 4. Be sure to read the material safety data sheet (MSDS) and container label for this product before use. 5. Contact Dow Corning Asia, Ltd., before reproducing any data from this document.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
10/3/2007 Ref. No. 80-3093A-01
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning is a registered trademark of Dow Corning Corporation. 2006 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® G 67 Extreme pressure grease FEATURES • Excellent protection against fretting corrosion • Good load carrying capacity • High level of protection against wear • Particularly adhesive
COMPOSITION • • • •
Mineral oil Lithium soap Adhesion improver Solid lubricants
APPLICATION • Spur gear systems, load chains, settling shims, springs, shaft-hub connection, encapsulated joints, gears, linear motion guides.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Beige
Penetration, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C
mm/10 g/ml mm²/s
1 310-340 1.12 115
°C °C
-25 to +120 155
Temperature ISO 2176
Service temperature Drop point
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 T.4 Weld load DIN 51 350 T.5 Wear scar under 600N load Almen-Wieland machine, OK load Fretting corrosion - Deyber tester
N mm N
4800 0.75 20000 >36x10¦
Resistance DIN 51 808
Oxidation resistance, pressure drop 100h, bar 99°C
2.5
Corrosion protection DIN 51 802
Emcor method
0-1
Coefficient of friction Steel ball against plastic surface (POM) Ø ball = 12.7mm, load = 6.3N, v = 10mm/s, 24h
μ
0.08
%
4.3
Oil separation - evaporation DIN 51 817 Fed-Standard 791-32-2
Oil separation - standard test 7 days, 40°C
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply
Environment and Regulatory Affairs specialists available in each area.
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. In the event of long breaks in service e.g. overnight, the pressure in the delivery equipment should be relieved. Not to be mixed with other greases.
For further information, please consult your local Dow Corning representative.
Because of variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in 1kg cans, 400g cartridges and 5kg drums.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, 2
30/11/1998
Ref. no. 71-0317-01
DC 4079
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1998-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants FEATURES " Extremely high load-carrying capacity " Wear protection and reduction of existing pitting in gear teeth flanks during operation, due to the solid lubricants incorporated in the grease. Extremely adhesive due to build-in adhesion improver " Good protection against corrosion (corrosion index 0 when tested using the SKF-Emcor method) " Contains no lead or nickel
COMPOSITION " " " " " "
Mineral oil Lithium soap Solid lubricants Corrosion inhibitor Adhesion improver EP additives
MOLYKOTE® 165 LT Gearwheel grease
c d
Gearwheel grease for the lubrication of highly stressed open gears and reducing gears made of metal, with a peripheral speed of up to 2.5 m/s APPLICATIONS
" Open gears that are subjected to high stresses and bad weather effects. " Successfully used in crushing plants and in transmission gears and threaded spindles of heavy, crank-driven presses.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Black
Consistency, density, viscosity ISO 2137
Unworked penetration
mm/10 240-270
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.96
DIN 51 562
Base oil viscosity at 40ºC (104ºF)1
mm2/s
320
Service temperature range
ºC
-25 to +120
ºF
-13 to +248
Drop point
ºC
175
ºF
347
Break-away torque
Nm
880x10-3
Torque after 20 minutes running time
Nm
115x10-3
Temperature
ISO 2176
ASTMD147880 Low temperature torque test at -20ºC (-4ºF)
DIN 51 805
Kesternich method - flow pressure at -20ºC (-4ºF) mbar
1350
Loading capacity, protection against wear, service life Four-ball tester DIN 51 350 T.4 Weld load
N
4400
DIN 51 350 T.5 Wear scar under 800N load
mm
1.2
OK load
N
20000
Frictional force with OK load
N
2900
Almen-Wieland machine
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0
Resistance DIN 51 807 T.1 Water resistance, static evaluation step DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210ºF)
2-90 bar
0.2
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
1.2
Oil separation DIN 51 817 Standard test 1. Calculated viscosity value of base oil mixture. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Carefully clean the metal surfaces and apply using a spatula or brush.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE 165 LT Gearwheel grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
28/01/2002
Ref. no. 71-0179C-01
DC 2939
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® 106 Anti-friction Coating FEATURES
Heat-curing dry lubricant
• Low coefficient of friction • High load carrying capacity • Protection from corrosion • Good adhesion • Can be painted over
COMPOSITION • Solid lubricants • Organic binder • Solvent
APPLICATIONS • For smooth coating of metal/metal combinations. • Maintenance-free, permanent lubrication of highly stressed friction combinations with low speeds or oscillating operation. • Used where design construction prevents the use of oil or grease or where the risk of soiling is undesirable. • This product is used successfully for the dry lubrication of locks, hinges, joints, magnetic armatures and for the anti-seizure coating of engine and gear components.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Dark grey
Physical properties DIN 53211/3 DIN 53217/2 CTM 0242 I
Viscosity at 20°C (DIN3 cup) Density at 20°C Non-volatile content
s g/ml %
42 1.16 41
Temperature Curing time Curing time Service temperature range
minutes/°C 60/150 minutes/°C 30/180 °C -70 to +250
Load-carrying capacity, wear protection, service life ASTM-D2625
Falex load-carrying capacity¹
ASTM-D2714
LFW-1, rotating¹ F=2860N, n=72 minutesª¹, v=7.9m/minutes no. of revolutions x1000 to μ=0.1 LFW-1, oscillating¹ F=900N, frequency=89.5osc./minutes no. of oscillations to μ=0.08
ASTM-D2714
N
p=13600* s=11300* p=187*
p=409*
Corrosion protection ISO/R 1456
Salt spray test
h
1. * Surface:p = phosphatized, s = sand-blasted. * CTM: Corporate Test Method, copies of CTMs are available on request. ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm
2
LIMITATIONS HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE 106 Anti-Friction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 60 minutes at 150°C, 30 minutes at 180°C (Object temperature).
Solubility Thinning can be carried out using MOLYKOTE® L 13 Thinner.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, MOLYKOTE 106 Anti-Friction Coating has a usable life of 36 months from the date of production.
PACKAGING
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
2
19/11/1998
Ref. no. 71-0154B-01
DC 2935
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
High Performance Lubricants Molykote® Multi-purpose Oils
FEATURES • • • • • • •
Lower overall maintenance costs Wider temperature range Longer oil-drain intervals Reduced lubricant consumption Extended equipment lifetime Reduced energy consumption Long life reduces lubricant usage, maintenance cost
High-performance multi-purpose industrial lubricants
DESCRIPTION
HANDLING PRECAUTIONS
COMPOSITION
Molykote® multi-purpose oils provide protection and lubrication for a wide range of moving components in industrial systems. Depending on the application, your Dow Corning representative can help you select the right oil from a range of viscosities, additive packages.
• Hydrocracked Mineral oil (MO) based lubricants
HOW TO USE
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
Follow equipment manufacturer’s recommendations for maintenance procedures and oil specifications. To ensure the longest possible life for lubricating fluids, sample analysis is recommended. When utilized on a regular basis, sample analysis can track normal aging and depletion of antioxidants in lubricating fluids. Sample analysis can identify abnormal contamination that may be limiting lubricant life. Contact Dow Corning customer service for additional information.
USABLE LIFE AND STORAGE Molykote multi-purpose oils have a shelf life of 60 months from date of manufacture. Refer to product packaging for use-by date.
PACKAGING Molykote multi-purpose oils are available in 18.9- and 208.2-L (5- and 55-gal) containers.
LIMITATIONS LISTINGS AND SPECIFICATIONS Molykote lubricating fluids are kosher approved and conform to USDA listing requirements under H-1 or H-2 designations (see Typical Properties table). An H-1 designation indicates the lubricated part can have incidental food contact not to exceed 10 ppm. An H-2 designation indicates the lubricated part cannot have contact with food.
These products are neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
TYPICAL PROPERTIES
2
Viscosity Index
Flash Point, °F
Pour Point, °F
Fire Point, °F
Density @ 20°C, g/mL
Density @ 20°C, lb/gal
Base Oil
Additive Package
5.3
Viscosity @ 210°F, cSt
31.2
Viscosity @ 100°F, cSt
32
Viscosity @ 100°C, cSt
H-1
Viscosity @ 40°C, cSt
Multi-Purpose Oils1 L-0532FG Multi Purpose Light Oil2
ISO Grade
Molykote® brand Product
USDA/NSF status
Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product.
34.3
5.4
103
420
-18
445
0.857
7.13
MO
R&O/AW
H-2
68
68.5
9.2
76.3
9.4
110
450
-15
480
0.868
7.22
MO
RO
L-0510 Multi Purpose Oil2
H-2
100
103
11.8
104
12.1
9.5
470
-15
495
0.876
7.29
MO
R&O/AW
L-0510FG Multi Purpose Oil2
H-1
100
105.1
12
118.2
12.3
103
495
-15
540
0.866
7.21
MO
R&O/AW
L-0568 Multi Purpose Oil
1 2
Typical values; not for use in preparing specifications. The oil date is also displayed in the Molykote® Hydraulic Oils Data Sheet.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent.
Molykote® Multi-purpose Oils Ref. No. 80-3042A-01
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
August 25, 2003 FPH 36757
We help you invent the future is a trademark of Dow Corning Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. 2003 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® S-1011 Silicone-Free Mold Release Spray FEATURES • Allows posterior treatment of surfaces i.e. painting, etc
Non-silicone release oil for use on most types of plastic APPLICATIONS • Treatment of metal molds for excellent release of plastic parts where a silicone free release coating is desired.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Test Color Temperature range DIN 51562
Viscosity at 40°C (104°F)
Unit
Result
°C °F mm²/s
Transparent -55 to +220 +14 to +482 <50
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply Spray very thinly onto clean surfaces. Wipe off excess if necessary, e.g. in case of direct contact with textiles or cardboard.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
USABLE LIFE AND STORAGE
To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 60
For further information, please consult your local Dow Corning
representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
23/10/2000
Ref. no. 71-0349-01
DC 4400
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2000, 2001 Dow Corning Corporation. All rights reserved.
Product Information
Silicon-Based Compounds Dow Corning ® 340 Heat Sink Compound FEATURES • High thermal conductivity • Low bleed • Stable at high temperatures
COMPOSITION • Greaselike silicone fluid thickened with metal oxide filler
Compound provides thermal coupling of electrical/electronic devices to heat sinks USES Dow Corning ® 340 Heat Sink Compound is applied to the base and mounting studs of transistors, diodes and silicon-controlled rectifiers. It can also serve as an effective thermal coupler for many heat sink devices where efficient cooling is required. It is also suitable for aircraft engines where heat sink properties are required. This product has also been used as a high-voltage corona suppressant, nonflammable coating in connections for flyback transformers and TV sets and similar applications.
TYPICAL PROPERTIES Specification Writers: Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Method
Test Color ASTM D 217 Consistency, Penetration unworked worked 60 strokes worked 100,000 strokes Fed. Std. 791, Bleed after 24 hr at 392°F (200°C) Method 321.2 Fed. Std. 791, Evaporation after 24 hr at 392°F (200°C) Method 321.2 ASTM D 2265 Drop Point ASTM D 1475 Specific Gravity at 77°F (25°C) Thermal Conductivity, K Factor CTM1 0069 ASTM D 149 Dielectric Strength2 ASTM D 495 Arc Resistance ASTM D 150 Dielectric Constant, at 100 Hz at 100 kHz ASTM D 150 Dissipation Factor, at 100 Hz at 100 kHz ASTM D 1169 Volume Resistivity ASTM D 4049 Water Spray Off
Unit
Result White
percent
300 275 245 0.05
percent
0.5
°F (°C)
570 (300) 2.1 cal/sec-cm-°C 0.0014 volts/mil 210 seconds 165 5 5
ohm-cm percent
0.01 0.02 2 x 1015 1.3
1
CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Measured using a sample thickness of 50 mils.
2
DESCRIPTION Dow Corning 340 Heat Sink Compound is a grease-like silicone material, heavily filled with heat conductive metal oxides. This combination promotes high thermal conductivity, low bleed and high-temperature stability.
The compound resists changes in consistency at temperatures up to approximately 350°F (177°C). In doing so, it helps maintain a positive heat sink seal to improve heat transfer from the electrical/electronic device to the heat sink or chassis, thereby increasing overall efficiency of the device.
HANDLING PRECAUTIONS
PACKAGING
PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED IN THIS DOCUMENT. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY CALLING YOUR GLOBAL DOW CORNING CONNECTION.
Dow Corning 340 Heat Sink Compound is available in 5-oz (142-g) tubes, 13.5-oz (383-g) weight/ 5.75-fl oz (170-mL) volume Semco ® cartridges, 20-lb (9-kg) pails, and 275-lb (124.7-kg) drums for production lines and large scale operations. All weights, net.
USABLE LIFE AND STORAGE Dow Corning 340 Heat Sink Compound has a shelf life of 60 months from date of manufacture. Refer to product packaging for “Use By” date.
Printed in USA Form No. 10-748B-01
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
SHIPPING LIMITATIONS None.
WARRANTY INFORMATION The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this
AGP5223
information should not be used in substitution for customer’s tests to ensure that Dow Corning’s products are safe, effective, and fully satisfactory for the intended end use. Dow Corning’s sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
Dow Corning is a registered trademark of Dow Corning Corporation. ©1997, 1999, 2000 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants DOW CORNING® High-Vacuum Grease Silicone compound FEATURES
Stiff, non-melting silicone lubricating material
• Good lubricating and sealing ability • Low volatility • Excellent resistance to water, chemicals, high and low temperatures
COMPOSITION • Silicone oil • Inorganic thickener
APPLICATIONS • Seals and lubricates chemical processing equipment. • Lubricating plug valves, control valves, flow meter bearings, ceramic plug cocks, fire extinguisher valves, water treating equipment, synthetic rubber gaskets and seals in high temperature applications. • Sealing vacuum and pressure systems. • Lubricating O-rings in binoculars and telescopes. Prevents fogging of delicate lenses.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
ISO 2137 ISO 2137 CTM 0033A A CTM 0033A B
Physical nature Penetration, unworked Penetration, worked 60, max. Bleed, 24 hours; 200°C Evaporation, 24 hours; 200°C Melting point
mm/10 mm/10 % % °C
White to grey, translucent Stiff compound 175 to 210 260 <0.5 <2.0 None
* CTM: Corporate Test Method, copies of CTMs are available on request.
PERFORMANCE DATA Solubility DOW CORNING High-Vacuum Grease is insoluble in water, methanol, ethanol, acetone, glycol and glycerine. It can be dispersed in kerosene, stoddard solvent, benzene, toluene, ethyl ether or petroleum ether.
Chemical resistance DOW CORNING High-Vacuum Grease is unaffected by most vegetable and minerals oils, many organic compounds, and most common gases. It is also resistant to most aqueous solutions of inorganic salts and to dilute acids and alkalies. The suitability of DOW CORNING
High-Vacuum Grease should always be tested before the material is adopted for regular use.
HANDLING PRECAUTIONS In case of eye contact, flush eyes with water. PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL
DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as 2
23/11/1998
Ref. no. 22-0911C-01
DC 3677
® DOW CORNING is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " Low evaporation " High oxidation resistance " Wide service temperature range, -30ºC to +230ºC (-22ºF to +446ºF) " High resistance to water and water washout " Resistant to most solvents and chemicals " Compatible with many plastics and elastomers
COMPOSITION " Fluorosilicone oil " PTFE thickener
MOLYKOTE® FS 3452 Fluoro-Silicone Grease
Lubricating and sealing grease for metal/metal, metal/plastic and metal/elastomer combinations involving slow movements and heavy loadings over very wide temperature ranges, particularly under unfavorable environmental influences APPLICATIONS
" Suitable for the above friction contacts and service conditions. " Successfully used on valves, mechanical seals and pumps, ball-and socket-joints, bearings, on loading arms for ships and vacuum contained equipment.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, density, viscosity DIN 51 818
NLGI consistency class
2-3
ISO 2137
Worked penetration
mm/10
240-280
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.47
Base oil viscosity at 25ºC (77ºF)
mm2/s
10000
ºC
-30 to +230
Temperature Service temperature ISO 2176
ºF
-22 to +446
ºC
>220
ºF
>428
Initial break-away torque
Nm
392x10-3
Torque after 20 minutes running time
Nm
94x10-3
Kesternich method - flow pressure at -20ºC (-4ºF)
mbar
280
Drop point
ASTM-D147880 Low temperature torque test at -20ºC (-4ºF)
DIN 51 805
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
4400
OK load
N
15500
Frictional force with OK load
N
3500
Almen-Wieland machine
Resistance DIN 51 807 pt.1 Water resistance, static evaluation step DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210ºF)
0-90 bar
0.0
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
2.8
Oil separation DIN 51 817 Oil separation - standard test * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply
Clean bearing surfaces. Apply grease in the normal way using a brush or grease gun. Do not mix with other greases. Due to variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS
Hands should be washed before eating, drinking or smoking. Avoid contact with the eyes and skin. Traces of toxic trifluoropropionaldehyde may be formed at temperatures of >150ºC (>302ºF). Adequate ventilation must be provided in enclosed spaces. At temperatures above 290ºC (554ºF), fluorine and hydrogen fluoride may be evoked. Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE FS 3452 Fluoro-Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
08/02/2002
Ref. no. 71-0114C-01
DC 2989
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1999-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants DOW CORNING® 111 Silicone compound FEATURES
Valve lubricant and sealant
• Good resistance to most chemicals • Wide service temperature range (-40°C/-40°F to 200°C/392°F) • Low vapor pressure • Low volatility • Excellent water resistance
COMPOSITION • Silicone oil • Inorganic thickener • Additives
APPLICATIONS • Lubrication for control and pressure plug valves, water softener and faucet valves. • Sealant for vacuum and pressure systems. • Sealant for outdoor equipment (also shipboard) subject to washing and harsh environmental exposure: meters, electrical service entrance and underground connections. • Damping medium for dash pots in electrical and electronic equipment. • Chemical barrier coating. • Used as an anti-stick and sealant for transformer gasket and equipment enclosures. It prevents gaskets from sticking to metal and resists weathering and water washout. • Rubber and plastic O-rings, gaskets and seals.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Parameter
Unit
Value
mm/10 mm/10 % %
Stiff compound White to light grey, translucent 175 to 210 260 0.5 2.0
°C °F
None None
Physical nature Color ISO 2137 ISO 2137 CTM 0033A CTM 0033A
Penetration unworked Penetration, worked 60, max. Bleed 24 hours/200°C (392°F), max. Evaporation 24 hours/200°C (392°F), max. Melting point
* CTM: Corporate Test Method, copies of CTMs are available on request. ISO: International Standardisation Organisation
HOW TO USE How to apply DOW CORNING 111 Silicone Compound can be applied by hand, specially designed automated equipment, brushing or wiping. Certain designs of grease guns may seize up; test prior to use. A thinner consistency can be achieved
by dispersing in solvents such as xylene, mineral spirits and methyl ethyl ketone. DOW CORNING 111 Silicone Compound can then be applied by brushing, dipping or spraying. DOW CORNING 111 Silicone Compound should not be applied to any surface which will be painted or finished. Such coatings may not
adhere to the silicone-treated surface. If contaminated by a silicone coating, parts can be wiped or washed with solvent, washed with detergent, or immersed in an alcoholic potassium hydroxide solution and then rinsed in clear water before painting.
Solubility DOW CORNING 111 Silicone Compound is insoluble in water, methanol, ethanol, or mineral oil, and soluble in Chlorothene NU®*, perchloroethylene, mineral spirits and methyl ethyl ketone. The greater the consistency (lower penetration value), the lower the solubility of the specific silicone compound. The suitability of the particular solvent should be based on testing prior to regular use. Flammability and toxicological properties should be important considerations in the choice of a solvent.
Chemical resistance DOW CORNING 111 Silicone Compound is not greatly affected by mineral oils, vegetable oils or air. It is generally resistant to dilute acids and alkalines, and to most aqueous solutions. DOW CORNING 111 Silicone Compound is quite resistant to a wide variety of organic and inorganic chemicals. Because each application may vary in chemical composition, pressure, flow velocity, relubrication requirements and equipment design, it is recommended that the silicone compound be tested before adopting for regular use. DOW CORNING 111 Silicone Compound is not to be used with liquid oxygen and should not be used in applications requiring LOX compatibility.
HANDLING PRECAUTIONS DOW CORNING 111 Silicone Compound may cause temporary discomfort when in direct contact with eyes. In case of eye contact, flush eyes with water. PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED.
BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 60 months from the date of production.
Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
*® Chlorothene NU is a registered trademark of the Dow Chemical Company.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use.
2
19/11/1998
Ref. no. 22-1087C-01
DC 3666
® DOW CORNING is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® PG 75 High Performance Grease FEATURES • Suitable for long-term lubrication • Good low temperature characteristics (usable down to -40°C) • Very low coefficient of friction • Compatible with many plastics and elastomers
COMPOSITION • • • •
Mineral oil Polyalphaolefine Lithium soap Solid lubricants
Lubricating grease for plastic/plastic and plastic/metal combinations with slow to medium-fast movements and light loads APPLICATION • Used on vehicle track-rod joints.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard
Test
Unit
Color
Result Beige
Consistency, density, viscosity DIN 51 818 ISO 2137 ISO 2811 DIN 51 562
NLGI consistency class Worked penetration Density at 20°C Base oil viscosity at 40°C
mm/10 g/ml mm²/s
Approx. 2 270-300 0.86 32
°C °C
-40 to +130 >190
Nm Nm mbar
222x10ª³ 36x10ª³ 280
Temperature Service temperature ISO 2176 Drop point ASTM-D147880 Low temperature torque test at -30°C Initial break-away torque Torque after 20 minutes running time DIN 51 805 Kesternich method - flow pressure at -20°C
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear scar under 400N load
N mm
1300 0.8
Coefficient of friction Steel ball against plastic surface (POM) dia (ball) = 12.7mm; load = 5N; v = 10cm/s, 24h, μ=
0.02
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
1-2
Oil separation - evaporation DIN 51 817 FD 791-32/2 FD 791-32/2
Standard test Oil bleeding, 24h, 100°C Oil evaporation, 24h, 100°C
% % %
4.8 2.4 0.2
HOW TO USE How to apply Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. In the event of long breaks in service e.g. overnight, the pressure in the delivery equipment should be relieved. Not to be mixed with other greases. Because of variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
2
30/11/1998
Ref. no. 71-0171B-01
DC 3000
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® PTFE-N UV Anti-friction coating FEATURES
Air-curing dry lubricant
• Very low coefficient of friction • Colorless, therefore non-staining • Detectable on the surface
COMPOSITION • • • •
PTFE Binder Solvent Ultra-Violet indicator
APPLICATIONS • Suitable for rubber guides, sliding doors, furniture hinges, small mechanisms in office machines and sunroof seals. • For nearly all material combinations such as metal/metal, plastic/metal, plastic/plastic combinations involving slow to medium movements and medium loads. • The UV indicator enables the end user to readily inspect and confirm, using UV inspection lamps, that the product has been applied to the substrate.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Colorless
Physical properties DIN 53211/4 DIN 53217/2
Viscosity at 20°C (DIN4 cup) Density at 20°C Solid content¹ Storage life
s g/ml % months
12 0.87 23 24
°C min min/°C
-180 to +240 5-10 120/20
Temperature Service temperature range Drying time at 20°C Curing time
Load-carrying capacity, wear protection, service life ASTM-D2714
LFW-1, rotating² F=680 N, n=72 minª¹, v=7.9 m/minute² no. of revolutions x1000 to μ=0.1²
b=6 p=30 s=10
1. Calculated value. 2. Surface pretreatment: b = blank, p = phosphated, s = sand blasted. * ASTM: American Society for Testing and Materials. DIN: Deutsche Industrie Norm.
HOW TO USE Surface preparation First clean and degrease the surface which will be coated with MOLYKOTE PTFE-N UV AntiFriction Coating. Phosphatization or sandblasting (180 grid) increases the adhesion and service life.
How to apply Stir the Anti-friction Coating thoroughly before applying by spraying, dipping, centrifuging or brushing. Recommended dry film thickness: 5 to 20μm.
Curing 120 minutes at 20°C
Solubility Thinning can be carried out using MOLYKOTE® L13 Thinner.
HANDLING PRECAUTIONS Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 24 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE.™
www.dowcorning.com
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
2
25/10/2001
Ref. no. 71-0301C-01
DC 3730
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Multigliss Dispersion FEATURES
Dispersion with penetrating properties
• Penetration • Rust loosening properties • Lubrication
COMPOSITION • • • • •
Mineral oil Solid lubricants Stabilizers Solvent Corrosion inhibitor
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Transparent
Density, viscosity ISO 2811 4 DIN 53 211
Density at 20°C Viscosity
g/ml s
0.85 12.5
Load-carrying capacity, wear protection Four-ball tester (VKA) DIN 51 350 pt.2 Weld load DIN 51 350 pt.3 Wear scar under 400N load
N mm
1200 0.72
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply
USABLE LIFE AND STORAGE
Shake before use. Can be applied with brush, oil can, spray-can, hand-held or compressed-air spraying equipment, or by dipping. On badly corroded parts, allow longer to react. Repeat if necessary.
When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product
safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
13/11/1998
Ref. no. 71-0230B-01
DC 3003
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
c d
Product Information
Specialty Lubricants FEATURES " " " " " " " "
Metal-free Good corrosion protection High load-carrying capacity Coefficient of friction is of the same order as for oiled bolts Low scattering of pre-tensioning force Prevention of stress cracking and brittleness Wide service temperature range Wear reduction
COMPOSITION " " " "
Solid lubricants Synthetic oil Thickener Adhesion promoter
MOLYKOTE® P74 Super Anti-Seize
Solid lubricant paste used in the assembly and fitting of a wide range of components such as metal threaded connections APPLICATIONS
" Suitable for a wide range of applications in the chemical, petrochemical, paper and automotive industry, and in engineering, wood and plastic processing. " Used on bolted connections, sliding contact bearings, linear sliding guides, splined shafts, press-fit joints, exhaust bolts, spark plug threads, flanges and flange seals, door hinges, brake mechanisms and plate springs.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Result
mm/10
280-310
Physical properties Color
Grayish black
ISO 2137
Unworked penetration
DIN 2811
Density at 20ºC
g/ml
1.21
Base oil viscosity at 40ºC
mm2/s
65
Service temperature range
ºC
-40 to +200 as a paste, to +1500 dry lubrication
ISO 2176
Drop point
ºC
None
Flow pressure at -40ºC
mbar
Approx. 400
DIN 51 817
Oil separation, 7 days, 40ºC
%
2.8
ISO/R 1456
Salt spray test at 50µm thickness
h
120
Corrosion protection Load-carrying capacity, wear protection, service life DIN 51 350 pt.4 Four-ball tester Weld load
N
4800
mm
1.1
DIN 51 350 pt.5 Four-ball tester Wear scar at 800N load SRV test, type Optimol ball/plane, load 300N endurance test, friction coefficient
0.10
Step load test, max. load
N
1200
Wear scar
mm
0.74
µ
0.14
Coefficient of friction Pressfit Screw test: Erichsen Friction coefficient in bolt connection M-12 alloy 1.7709
µ thread 0.117 µ head 0.078
Alloy Sopral P 40 aluminium
µ thread 0.13 µ head 0.094
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
Nm
115
Sopral 60 aluminium M-12, break away torque Nm after 21h at 300ยบC
12.5
Hot screw test Alloy 1.7709, M-12 after 4 weeks at 540ยบC Initial break-away torque at starting torque of 60Nm
Resistance against water DIN 51807
Water resistance
Part 1
at 40ยบC
at 90ยบC * ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
SPECIFICATIONS
General Motors (Opel) B0401264 Volkswagen TL 52112 No. B7217 Complies with General Electric TIL 1117-3RI Complies with EDF-PMUC 04034 Complies with Pratt & Whitney PWA-36246
HOW TO USE How to apply
If possible, clean the thread and used bolts with a wire brush. Spread an adequate amount of the paste on the contact areas in order to obtain a good seal. An excess is not harmful. In order not to alter the properties, the paste must not be mixed with greases or oils. Use spray can in order to apply the product more quickly and cleanly to larger areas or poorly accessible places. Can be applied via centralized lubrication system.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or
MOLYKOTE P74 Super Anti-Seize 2 Ref. no. 71-0300A-01
Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ยบC in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
0 0-1
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE P74 Super Anti-Seize 3 Ref. no. 71-0300A-01
MOLYKOTE P74 Super Anti-Seize
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
4
20/02/2002
Ref. no. 71-0300A-01
DC 3726
MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
MOLYKOTE® PG 21 Silicone Grease FEATURES " High oxidation resistance " Wide service temperature range -50ºC/-58ºF (190ºC/374ºF) " High water resistance " Excellent corrosion protection " Compatible with many plastics and elastomers
COMPOSITION " Silicone oil " Lithium complex thickener
c d
High performance grease for plastic/plastic and plastic/metal combinations involving slow to medium-fast movements and light to medium loadings APPLICATIONS
" Suitable for friction contacts with low to medium loadings and speeds which have to remain serviceable through a wide temperature range. " Used on control cables, water pumps, bearing bushes, gearwheels, slideways and other plastic parts in domestic appliances, toys and electrical appliances.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, density, viscosity DIN 51 818
NLGI consistency class
2
ISO 2137
Worked penetration
mm/10 265-295
ISO 2811
Density at 20ºC (68ºF)
g/ml
0.96
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm /s
200
ºC
-50 to +190
2
Temperature Service temperature ISO 2176
ºF
-58 to 374
ºC
250
ºF
482
Initial break-away torque
Nm
39x10-3
Torque after 20 minutes running time
Nm
15x10-3
Drop point
ASTM-D147880 Low temperature torque test at -20ºC (-4ºF)
DIN 51 805
Kesternich method - flow pressure at -20ºC (-4ºF) mbar
210
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load
N
1600
bar
0.1
Resistance DIN 51 808
Oxidation resistance, pressure drop 100h, 99ºC (210.2ºF) Corrosion protection
DIN 51 802
SKF-Emcor method Degree of corrosion
0
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
4.5
Oil separation DIN 51 817 Standard test * ASTM: American Society for Testing and Materials. All values after evaporation of the solvent.
How to apply
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula, grease-gun or automatic lubricating device. Suitable for delivery by central lubricating system. In the event of long breaks in service, e.g. overnight, the pressure in the delivery equipment should be relieved. Not to be mixed with other greases. Because of variation in quality of plastics and elastomers, compatibility tests should be carried out for swelling and shrinkage, stress-crack formation, and changes in strength and hardness.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
PACKAGING
This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE PG 21 Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
28/01/2002
Ref. no. 71-0111D-01
DC 2990
MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants FEATURES " High oxidation resistance " Low evaporation " Wide service temperature range -50ºC to 180ºC (-58ºF to 356ºF) " Good low temperature performance " Low coefficient of friction " Very good corrosion protection " Excellent compatibility with most plastics and rubbers
COMPOSITION " " " "
Silicone base oil Lithium complex thickener EP additives Solid lubricants
MOLYKOTE® PG 54 Silicone Grease
c d
High performance grease for plastic/plastic, plastic/metal and rubber/metal combinations involving slow to medium-fast movements and light to medium loadings APPLICATIONS
" Suitable for lubrication points with low to medium loadings and speeds. " Used in brake boosters, brake-caliper guide bolts, silent block bushings, video and audio cassettes, water-pump packing, control cables and on sliding-contact surfaces of washing machines and dishwashers.
TYPICAL PROPERTIES
Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result White
Consistency, Density, Viscosity DIN 51 818
NLGI consistency class
2-3
ISO 2137
Worked penetration
mm/10 245-275
ISO 2811
Density at 20ºC (68ºF)
g/ml
1.02
DIN 51 562
Base oil viscosity at 25ºC (77ºF)
mm /s
200
ºC
-50 to +180
2
Temperature Service temperature ISO 2176
ºF
-58 to +356
ºC
>250
ºF
>482
Initial break-away torque
Nm
<120x10-3
Torque after 20 minutes running time
Nm
<90x10-3
Dropping point
ASTM D147880 Low temperature torque at -50ºC (-58ºF)
DIN 51 805
Kesternich method - flow pressure at -50ºC (-58ºF) mbar
<800
Resistance, Corrosion DIN 51 808 DIN 51 802
Oxidation resistance, pressure drop after 100h, 99ºC (210ºF)
bar
SKF-Emcor corrosion protection
0.1 0-1
Coefficient of friction Steel ball against plastic surface (POM) Ø ball = 12.7mm, load = 6.3N, v = 10mm/s, running time 24h, µ= * DIN: Deutsche Industrie Norm. ISO: International Standardisation Organisation.
µ
<0.04
HOW TO USE
Clean points of contact. Apply in same way as lubricating greases, using brush, spatula or automatic lubrication device. Can be used in central lubrication systems.
HANDLING PRECAUTIONS
Product safety information required for safe use is not included. Before handling, read product and safety data sheets and container labels for safe use, physical and health hazard information. The material safety data sheet is available on the Dow Corning website at www.dowcorning.com. You can also obtain a copy from your local Dow Corning sales representative or Distributor or by calling your local Dow Corning Global Connection.
USABLE LIFE AND STORAGE
When stored at or below 20ºC (68ºF) in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING
This product is available in various container sizes. Detailed information on container size should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS
This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customers' tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. WE HELP YOU INVENT THE FUTURE."
www.dowcorning.com
MOLYKOTE PG 54 Silicone Grease
WE HELP YOU INVENT THE FUTURE. is a trademark of Dow Corning Corporation.
2
18/12/2002
Ref. no. 71-0133E-01
DC 4422
Dow Corning and MOLYKOTE are registered trademarks of Dow Corning Corporation. ©1997-2002 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® S-1011 Silicone-Free Mold Release Spray FEATURES • Allows posterior treatment of surfaces i.e. painting, etc
Non-silicone release oil for use on most types of plastic APPLICATIONS • Treatment of metal molds for excellent release of plastic parts where a silicone free release coating is desired.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Test Color Temperature range DIN 51562
Viscosity at 40°C (104°F)
Unit
Result
°C °F mm²/s
Transparent -55 to +220 +14 to +482 <50
* DIN: Deutsche Industrie Norm
HOW TO USE How to apply Spray very thinly onto clean surfaces. Wipe off excess if necessary, e.g. in case of direct contact with textiles or cardboard.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION
USABLE LIFE AND STORAGE
To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area.
When stored at or below 20°C (68°F) in the original unopened containers, this product has a usable life of 60
For further information, please consult your local Dow Corning
representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
23/10/2000
Ref. no. 71-0349-01
DC 4400
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š2000, 2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® Supergliss Corrosion protective lubricant FEATURES
Lubricating oil with penetrating properties
• Penetration • Rust loosening properties • Lubrication • Corrosion protection
COMPOSITION • • • • •
Mineral oil Adhesion improver Solvent Corrosion inhibitors Propellant
APPLICATIONS • Simplify dismantling of rusty components. • Used as corrosion protection.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Unit
Test Color
Result Bright, transparent
Density, viscosity ISO 2811 DIN 51 562
Density at 20°C Viscosity at 40°C
g/ml mm²/s
0.83 3.6
N mm
1400 0.9
h
8
Loading capacity, wear protection Four-ball tester DIN 51 350 T.2 Weld load DIN 51 350 T.3 Wear scar at 400N load
Corrosion protection ISO/R 1456
Salt spray test
* ISO: International Standardisation Organisation DIN: Deutsche Industrie Norm
HOW TO USE How to apply Can be applied by means of a brush, oil-can or spray can or hand-operated spray equipment. When used as a corrosion protection, apply thinly and uniformly to the cleaned areas. Depending on the environmental conditions repeat the process from time to time.
HANDLING PRECAUTIONS Spray can - Aerosol propellant: CO£. Pressurised container - protect from sunlight and do not expose to temperatures exceeding 50°C. Do not pierce or burn, even after use. Do not spray on a naked flame or any incandescent material. Combustible.
PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent. 2
21/12/1998
Ref. no. 71-0089B-01
DC 2948
Ž MOLYKOTE is a registered trademark of Dow Corning Corporation. Š1997-2001 Dow Corning Corporation. All rights reserved.
Product Information
Specialty Lubricants MOLYKOTE® TP 42 Grease paste
• High load-carrying capacity
Light-colored adhesive grease-paste with solid lubricants for metallic friction combinations
• Particularly adhesive
APPLICATIONS
FEATURES
• Particularly resistant to wash-out by water and metal machining emulsions • Prevents stick-slip • Good corrosion protection • Excellent protection against galling
COMPOSITION • • • • •
Mineral oil Synthetic oil Lithium soap Solid lubricants Adhesion improver
• Sliding surfaces exposed to high pressure loadings and subject to the influence of water of metal machining emulsions. • Recommended and successfully used by leading clamping-element manufacturers, especially for chucks on metal processing machines.
TYPICAL PROPERTIES Specification writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales representative prior to writing specifications on this product. Standard*
Test
Unit
Color
Result Light beige
Penetration, density, viscosity ISO 2137 ISO 2811
Unworked penetration Density at 20°C
mm/10 g/ml
265-300 1.19
Service temperature¹ Drop point Low temperature torque test at -20°C
°C °C
-25 to +250 125
Initial break-away torque Torque after 20 minutes running time Kesternich method - flow pressure at -20°C
Nm Nm mbar
224x10ª³ 59x10ª³ 740
Temperature ISO 2176 ASTMD-1478-80
DIN 51 805
Load-carrying capacity, wear protection, service life Four-ball tester (VKA) DIN 51 350 pt.4 Weld load DIN 51 350 pt.5 Wear under 800N load Almen-Wieland machine OK load Friction force
N mm
3000 0.9
N N
20000 1710
Coefficient of friction Press-Fit test μ =
0.09
Resistance DIN 51 807 pt.1 Water resistance, static
2-90
Corrosion protection DIN 51 802
SKF-Emcor method Degree of corrosion
0-1
TYPICAL PROPERTIES (continued) Standard*
Test
Unit
Result
%
1.5
Oil separation - evaporation DIN 51 817
Oil separation, standard test
1. Thermal stability of solid lubricant. * ASTM: American Society for Testing and Materials. ISO: International Standardisation Organisation. DIN: Deutsche Industrie Norm.
HOW TO USE How to apply The sliding surfaces should be cleaned. The paste should then be applied with a suitable brush, rag or grease gun. It should not be mixed with greases or oils.
HANDLING PRECAUTIONS PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE SAFETY DATA SHEET IS AVAILABLE FROM YOUR LOCAL DOW CORNING SALES REPRESENTATIVE.
USABLE LIFE AND STORAGE When stored at or below 20°C in the original unopened containers, this product has a usable life of 60 months from the date of production.
PACKAGING This product is available in different standard container sizes. Detailed container size information should be obtained from your nearest Dow Corning sales office or Dow Corning distributor.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Health, Environment and Regulatory Affairs specialists available in each area. For further information, please consult your local Dow Corning representative.
WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. Dow Corning specifically disclaims any other express or implied warranty of fitness for a particular purpose or merchantability. Unless Dow Corning provides you with a specific, duly signed endorsement of fitness for use, Dow Corning disclaims liability for any incidental or consequential damages. Suggestions of use shall not be taken as inducements to infringe any patent.
2
30/11/1998
Ref. no. 71-0160B-01
DC 3632
® MOLYKOTE is a registered trademark of Dow Corning Corporation. ©1997-2001 Dow Corning Corporation. All rights reserved.
Dow Corning ®
White EP
Bearing Grease
AV01722
AV01269
The Number-One Choice When Clean Really Counts in Grease.
To Learn More ...
Features • Clean, white appearance
• High load-carrying capacity
• High-performance capability
• Meets FDA Regulation 21 CFR 178.3570 and USDA H1 classifications for incidental food contact
• Excellent lubricating properties • Good resistance to water washout
Dow Corning ® White EP Bearing Grease1 is a high-performance grease with a mineral oil base. It is thickened with an aluminum complex and contains white solid lubricants. Designed as a clean, food-grade alternative to common black greases, Dow Corning White EP Bearing Grease offers high performance and high-load capability.
Applications Dow Corning White EP Bearing Grease can be used to lubricate bearings, gears, chains and sliding mechanisms in process machinery, in canneries, dairies, beverage plants, meat processing plants and pharmaceutical plants. It is an excellent choice for operations where products must be manufactured, packaged or transported without black material contamination. Dow Corning White EP Bearing Grease is appropriate for low-to-high loads, moderate-to-high temperatures and moderate-to-high speed applications.
For more information about Dow Corning White EP Bearing Grease, contact your Dow Corning representative. Or call (517) 496-6000. 1
Formerly Dow Corning ® Food Grade Grease.
How To Use
Typical Properties
Dow Corning White EP Bearing Grease can be applied by hand packing, handoperated grease guns, automatic greasing equipment and central lubricating systems. When lubricating antifriction bearings, follow the bearing manufacturer’s instructions. When lubricating plain bearings, the new grease should be pumped in until all of the old grease has been expelled.
These values are not intended for use in preparing specifications.
Use Limitations Dow Corning White EP Bearing Grease may not be appropriate for lubrication under exceptionally severe operating conditions, or where chemical influences or temperature extremes are likely. This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
Storage/Useable Life When stored at or below 90°F (32°C), Dow Corning White EP Bearing Grease has a useable life of 60 months from date of manufacture by Dow Corning.
Available Packaging Dow Corning White EP Bearing Grease is available in 0.525-oz (15-g) pillow packs, 14.1-oz (400-g) cartridges, 35-lb (15.9-kg) pails, and 120- and 400-lb (54.4- and 181.4-kg) drums.
Color ................................................................. White Base Oil ..................................................... Mineral oil Base Oil Viscosity/SUS at 100°F (38°C) ................................................ 490 Solid Lubricant Content, percent ................................................................. 5 Thickener .................................. Aluminum complex ASTM D 217 Penetration, worked 60 ...................................... 280 Consistency, NLGI.................................................. #2 Operating Temperature Range1, °F (°C) ..................... 0 to 300 (-17 to 149) Fed Std 791 Bleed at 212°F (100°C), percent .......................... 1.4 Fed Std 791 Evaporation at 212°F (100°C), percent ............... 1.4 ASTM D 2266 4 Ball Wear Scar, 1200 rpm, 1 hour at 167°F (75°C), mm ........................... 0.64 ASTM D 2596 4 Ball Weld Load, N ........................................... 1300 Estimated Maximum Dn Value .................... 200,000 ASTM D 2265 Dropping Point, °F (°C) ............................ 518 (270) 1 Estimated service temperature range based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment.
Specification Writers: Please obtain a copy of the Dow Corning Sales Specification for this product and use it as a basis for your specifications. It may be obtained from any Dow Corning Sales Office, or from Dow Corning Customer Service in Midland, MI. Call (517) 496-6000.
SAFE HANDLING INFORMATION PRODUCT SAFETY INFORMATION REQUIRED FOR SAFE USE IS NOT INCLUDED. BEFORE HANDLING, READ PRODUCT AND MATERIAL SAFETY DATA SHEETS AND CONTAINER LABELS FOR SAFE USE, PHYSICAL AND HEALTH HAZARD INFORMATION. THE MATERIAL SAFETY DATA SHEET IS AVAILABLE FROM YOUR DOW CORNING REPRESENTATIVE, OR DISTRIBUTOR, OR BY WRITING TO DOW CORNING CUSTOMER SERVICE, OR BY CALLING (517) 496-6000. LIMITED WARRANTY PLEASE READ CAREFULLY Dow Corning believes that the information in this publication is an accurate description of the typical characteristics and/or uses of the product or products, but it is your responsibility to thoroughly test the product in your specific application to determine its performance, efficacy and safety. Suggestions of uses should not be taken as inducements to infringe any particular patent. Unless Dow Corning provides you with a specific written warranty of fitness for a particular use, Dow Corning’s sole warranty is that the product or products will meet Dow Corning’s then current sales specifications. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR USE. Your exclusive remedy and Dow Corning’s sole liability for breach of warranty is limited to refund of the purchase price or replacement of any product shown to be other than as warranted, and Dow Corning expressly disclaims any liability for incidental or consequential damages.
Dow Corning White EP Bearing Grease is available from:
Dow Corning is a registered trademark of Dow Corning Corporation. ©1994, 1998 Dow Corning Corporation. All rights reserved. Printed in USA
AGP3858
Form No. 10-811-98
Dow Corning Corporation Midland, Michigan 48686-0994
Product Information
High Performance Lubricants MOLYKOTE®YM-103 Grease FEATURES x Compatible with most plastics x Good load carrying capability and wear resistance x Long service life x Low seepage, so it can be used in places wherein cleanliness is required
COMPOSITION x Poly-±-olefin x Lithium soap x Special solid lubricants
Lubricating grease developed for plastic components APPLICATIONS x Automobiles, electrical appliances, precision equipment, and office equipment. x Can be used with plastic-on-plastic, metal-on-metal, or plastic-on-metal friction parts.
TYPICAL PROPERTIES Specification Writers: These values are not intended for use in preparing specifications. Please contact your local Dow Corning sales office or your Global Dow Corning Connection before writing specifications on this product. Standard*
Parameter Appearance Base oil viscosity at 40ºC JIS K 2220 Penetration (worked 60 times) NLGI class Service temperature range Density JIS K 2220 Drop point JIS K 2220 Bleed (100ºC 24 hours) JIS K 2220 Evaporation (99ºC 22 hours) JIS K 2220 Oxidation resistance (99ºC 100 hours) JIS K 2220 Copper corrosion (100ºC 24 hours) ASTM D 2596 Four ball weld load (1500rpm/1minute) ASTM D 2266 Four ball wear scar (1200rpm, 392N, 1 hour) JIS K 2220 Low temperature torque test (-40ºC) Starting torque Running torque *JIS: Japanese Industrial Standard. ASTM: American Society for Testing and Materials.
Unit
N mm
Result Yellow 29 300 1 to 2 -45 to 150 0.90 195 3.0 0.2 0.02 1a 5200 0.40
mN.m mN.m
93 49
mm²/s
˚C g/cm³ ˚C % % MPa
HOW TO USE
HANDLING PRECAUTIONS
Clean points of application. As is usual with lubricating greases, apply or fill by means of a brush, spatula, or automatic lubrication device.
This product may irritate the skin or eyes. Wear safety equipment as necessary when handling this product. In the event of contact with skin or eyes, immediately rinse thoroughly with water and seek medical care if necessary. Wash hands thoroughly after handling. At high temperatures in excess of 200ºC, the breakdown of fluorinated polymer can cause the release of a small amount of toxic gas. Ensure adequate ventilation.
USABLE LIFE AND STORAGE When stored, unopened in a cool, dark place this product, has a usable life of 36 months from the date of production.
PACKAGING This product is available in 1kg cans (10 cans/case) and 16kg pails.
LIMITATIONS This product is neither tested nor represented as suitable for medical or pharmaceutical uses.
HEALTH AND ENVIRONMENTAL INFORMATION To support Customers in their product safety needs, Dow Corning has an extensive Product Stewardship organization and a team of Product Safety and Regulatory Compliance (PS&RC) specialists available in each area. For further information, please see our website, www.dowcorning.com or consult your local Dow Corning representative.
LIMITED WARRANTY INFORMATION - PLEASE READ CAREFULLY The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer's tests to ensure that Dow Corning's products are safe, effective, and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. Dow Corning's sole warranty is that the product will meet the Dow Corning sales specifications in effect at the time of shipment. Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. We help you invent the future.™ www.dowcorning.com
10/10/2007 Ref. No. 80-3099A-01
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