edition march 2011
- 2
Trains sub-assemblies
5. Cables and climate ways 1. Structure
4. Interiors 3. Traction System / Chassis
2. Bogie
6. Rail lines
In the next pages, for each of the above train sub-assemblies, you will find updated information on the a. lubricants
and
b. adhesives
points of application with the products suggested
edition march 2011
- page 2
- 3
1.
Structure applications
a. Lubrication
Door opening telescopic joints
Molykote EM 50 L Molykote 55 o-rings
1 Door hydraulic braking system
Molykote FS 3452
Plastic guides of wagon lowering system for wheel chairs access
Molykote PG 54
Hydraulic cylinder of the system
Molykote 7409
3
Lubrication of pantograph articulations
Molykote P 40
4
Assembly screws of external body
Molykote Cu 7439 Plus
5
Motion control device screws
Molykote 3400A
6
Joints + leverages weelkly service
Molykote Polygliss
7
Couplings leverages
2
Molykote 3402 C Molykote Multilub
Molykote Cu 7439 Plus 8
Hinges and high loaded slides Molykote D 321 R
edition march 2011
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1.
Structure applications
b. Adhesion
Tecnite MSP 15 9
Glazing of windshield Betamate 7120
10
Sealing of glass to side-windows frame
11
Bonding of glass to trams side-windows frame
DC 3-0117
DC 7091 Merbenit SF50
12
Bonding of painted bands to painted surfaces
DC 734
13
Bonding of trains roof aluminium reinforcements to make it more rigid.
MERBENIT XS 55
Araldite 2015 14
Bonding of metal inserts on external body
Araldite 2028 MMA
edition march 2011
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2.
Bogie
3.
Traction System
applications
a. Lubrication
Molykote Cu 7439 Plus 1
Brakes system screws Molykote 3400A
2
Brake system hydralic cylinders
3
Brake system joints lube
Molykote LT00
Molykote 55 grease Molykote PG 54
Molykote Gn-Plus 4
Press fitting of wheels on axles Molykote G Rapid
Lubolid 7365 5
Brake pads & linings production Lubolid D78
6
Brake calipers lubrication
Molykote Cu 7439 Plus
7
Rack spring in Rack Railways
Molykote BR2 Plus
8
Engine bearings even cold countries
Molykote BG 20
edition march 2011
- page 5
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2.
Bogie
3.
Traction System
applications
a. Lubrication
9
Gears lubrication
edition march 2011
Molykote LT 00
- page 6
- 7
2. 3.
Bogie Traction System
applications
b. Adhesion
10
Bogie screws and nuts retaining compound
Tecnite 3270
11
Brake Pads bonding to metal support
Araldite 64-1
edition march 2011
- page 7
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4.
Interiors
5.
Cable + climate ways applications
a. Lubrication
Molykote PG 21 1
Internal doors plastic gear mechanism Molykote PG 75
2
Dryer valves spool lubricatio
Molykote PG 54
3
Interior panels and conditioning units mounting screws lube
Molykote D Paste
edition march 2011
- page 8
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4. 5.
Interiors Cable + climate ways applications
b. Adhesion
4
Sealing of bellows frame between wagons
5
Sealing of panels and walls
DC 3525
DC 7091 Merbenit SF50
DC 7091 6
Sealing and bonding of floor and shelfs
Merbenit XS55 Araldite 2015
7
Bonding ceiling signals reinforcements
8
Cable entry and holes filling
DC 7091
DC Firestop 700 DC 3-6548
9
Power supply PCBs protection
10
Train toilets modules sealing and bonding
DC Q3-6611
DC 7091 Merbenit SF 50
edition march 2011
- page 9
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4.
Interiors
5.
Cable + climate ways applications
b. Adhesion
11
Bonding painted steel frame on ÂŤformicaÂť
Tecnite MSP 15
Tecnite MSP 15 12
Bonding of seat structure reinforcement
Merbenit XS 55 MMA DC 7091
13
Sealing and bonding of air duct collars
Merbenit XS55 Araldite 2015
edition march 2011
- page 10
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4.
Rail Lines applications
a. Lubrication
1
Exchange joints and junctions
Molykote EM 50 L
2
Exchange screws
Molykote Cu 7439 Plus Molykote 3400 A
3
Signals joints and leverages
Molykote Cu 7439 Plus
4
Escalators, sliding scales chains
Molykote L 0122
5
Transformers fluid
Xiameter 561
edition march 2011
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6.
Rail Lines applications
b. Adhesion
6
Assembly of the rail joints : bond the plastic and the bolted metal lap used to insulate and support the joint
Araldite 2015
7
Exchanges control cabins doors
DC CIPG
8
LED signals protection
DC 1-2577
LED panels protection and frame bonding
DC 1-2577
9
edition march 2011
DC 7091
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PRODUCTS
referenced by Customers
Product
Application
Client
References
111
O-ring grease
111
Lubrication to avoid friction on bearings on opening arm and roof guide for the T6 SNCF wagons (fertilizer transport)
111
O-rings Lubrication and transformers valves groove
SNCF Hellemes
-
1000
screws paste
SBB
-
7409
Bolt for bogie
ITT
-
1000 / P40
Linkage Lubrication (new brake system)
FAIVELEY
33 medium
Plastic parts and joints lubrication
DB
33 medium
NBR-SRE gaskets lubrication on plastic parts with aluminium parts contact
SNCF Rennes
-
Screws and bushings for trains controling system
Siemens
-
55 o-ring
Pneumatic equipment: pistons, gaskets, valves, membranes
FAIVELEY
-
55 o-ring
Gasket lubrication on brakes system
ONCF (Maroc)
-
55 o-ring
Hydraulic doors brake systems
Renfe
-
55 o-ring
O-ring grease
SBB
-
55 o-ring
Silicone Grease for lubrication of o-rings in braking system, air distribution and airSNCF conditionning system
55 o-ring
NBR-SRE gaskets lubrication on plastic parts with aluminium parts contact
3400A
SBB, BLS
SNCF Rennes
DB: 00517924 SNCF: 02736851
DB: 076.12 (00106432)
SNCF: 02736840 / SNCF: 02736841 -
Piston/cylinder Chamber lubrication; bogie FAIVELEY brake systems; gaskets compatibility
-
hydraulic cylinder and plastics elements for wagon height adjustement for wheelchairs access
Knorr / Siemens
-
BG20
Locomotive Engine bearing lubrication for trains dedicated to cold country
ALSTOM
-
BG20
motor's bearings lubrication
DB
bearings lubrication
SBB, Stadler Rail, BLS, RhB, MatterhornGottard-Bahn
Cu-7439 Plus
Brake Linkage Lubrication for ICE Trains
DB
DB: 076.35
Cu-7439 Plus
Corrosion protection on roller bearings of axle for ICE trains
DB
DB: 076.35
Cu-7439 Plus
Hinges
DB
DB: 076.35
Cu-7439 Plus
Exterior body assembly bolts and screws
ONCF (Maroc)
Cu-7439 Plus
Brake systems
SBB, Stadler Rail.
7400A 7409 - PG 54
BR2 Plus
edition march 2011
DB: 00721997 -
DB: 00242648
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PRODUCTS
referenced by Customers
Product Cu-7439 Plus D D 321R
Application
Client
References
Lubrication of corrosive chemical transport tanks doors , high temperature screws and SNCF bolts, Duplex TGV bumpers
-
Threads for interiors panels and airconditioning components
Siemens & OBB
-
high loaded slides
SBB, zb
DC 200 350 cst Silicone Fluid
SNCF
DB: 00780411 -
DC 4
electrical insulation
DB
DB: 00734949
DC 561
Transformers Fluid
SNCF
SNCF: 0230386
DC 732 black
SNCF
SNCF: 0 213 7520
DC 732 clear
SNCF
SNCF: 0 213 5691
DC 732 white
SNCF
SNCF: 0 213 4531
DC 734
Exterior air-conditionning accessories metal part bonding / substitution of Loctite 198349 (Toxicological reasons)
MOVO
DEVCON A
SNCF
DEVCON F
SNCF
DX EM50L
Telescopic doors mecanism lubrication
FIRESTOP 700 wires ducts and sleeves filling and - DC 3-6548 protection
-
SNCF: 0 213 8651
SBB, Bombardier, BLS
-
GVB
-
CAF et BREDA Ferroviaria
-
G-2003
Aluminium Warm screw of gearboxes and plastic gears for Corail Trains interior door opening system
SNCF PĂŠrigueux
-
G-4500
Lubrication of signal systems switches
GE transportation
-
GN-Plus
wheels press fitting
DB
DB: 076.06
GN-Plus
wheels press fitting
SBB, Stadler Rail, BLS
DB: 007099465 (076.06)
GN-Plus
Anti-seize paste against fretting corrosion; Assembly paste for the press assembly of bogie on axle
SNCF
SNCF: 02733041
G-Rapid Plus
Press Fitting Bogies / articulation mounting ALSTOM in steel housing
G-Rapid Plus
wheels press fitting
G-Rapid Plus
-
SBB, Bombardier
DB: 076.04
SNCF
SNCF: 02736441 / SNCF: 02733042
HSC Plus
assembly screws
DB
DB: 076.08
HSC Plus
corrosion protection in brake systems
SNCF
SNCF: 02736761
edition march 2011
- page 14
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PRODUCTS
referenced by Customers
Product
Application
L-0500
Client
References
BLS
-
Gears lubrication
SBB, BLS, RhB, zb
-
LT 2 Plus
Bearings lubrication
DB
DB: 076.24
LT 2 Plus
Heavily loaded bearing lubrication
SBB, zb
DB: 00243532
LT 2 Plus
slewing ring, U-joint, splined shaft, connectors dics in brakes unit lubrication,
SNCF
SNCF: 02736455 / SNCF: 02736454
LT 2 Plus
Oil circulation tranformers pumps bearings SNCF Hellemes lubrication
-
Structural assembly composites
ALSTOM
-
MKL-N
chain oil for fork-lift truck
SNCF Périgueux
-
MSP 13
PU caps bonding on threaded hole on train seats structure
COMPIN
-
MSP 15
Bonding of reinforcer on seat structure
COMPIN
-
MSP 15
Glazing windshield
SNCF EMM 76
-
COMPIN
-
ALSTOM
-
CEIT
-
LT 00
Méthacrylates
MSP 15 / Epoxy Bonding of painted steel tablet on formica MSP 15 Black
TRAMWAY windshield glazing
MSP 15 black / Bonding of painted steel tablet on formica white MSP Tr
substitution of silicones
ALSTOM
-
MSP Tr
Glass bonding
St Gobain
-
Multi-usage lube and loosener
SBB, BLS
-
Pantograph mechanism lubrication
SNCF
-
MULTIGLISS P40
P40
Brake systems
P74
screws paste
PG21 PG21
DB: 00696022 Siemens n°: 70034113 Bombardier n°: 67000122S DB
DB: 00767044
SNCF
SNCF: 72732520
Jack for train opening systems
SNCF Rennes
-
PG21 - PG75
Guidings, lips seal, plastic/plastic or plastic/steel lubrication
SNCF Rennes
-
PG21 - PG75
plastics gears mechanism for interior door
SNCF Rennes
-
PG54
brake system rubber elements lubrication
POLI SPA
-
PG54
drier valves spool lubrication
SNCF Rennes
-
PG75
Gears lubrication in rotating engines
SNCF
-
Weekly maintenance operations
Appenzeller Bahnen
-
Anti-Friction Coating
SBB
-
POLYGLISS-N PTFE-N Q3-3463
edition march 2011
SNCF
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PRODUCTS
Product Q3-6611
referenced by Customers
Application
Client
References -
Power electronic PCBs
ALSTOM
SEPARATOR
Rubber and plastics parts lubrication
DB
DB: 076.20
SUPERGLISS
Multi use lubricant
DB
DB: 00106171
High loads long life lubrication
DB
DB: 00594976
Signals devices & systems
DB
DB: 00706870
TP42 X
edition march 2011
- page 16
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NOTES
edition march 2011
- page 17
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NOTES
edition march 2011
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NOTES
edition march 2011
- page 19