Introduction to Aquaurethane Extreme and LINE-X Industrial Coatings

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Belstone SR - Case Study Reservoir Waterproof Membrane – South West Water

Application Belstone SR is located near Okehampton in Devon. South West Water were refurbishing the SR, they required a water proof barrier to be applied to the roof to prevent water and contaminants from penetrating the concrete roof and contaminating the drinking water contained inside.

Solution LINE-X applied their WRAS approved XS 350 polyurea to the top of the roof forming a seamless monolithic membrane. The XS 350 has excellent elasticity which can expand and contract with the concrete and thus withstand significant crack growth.

Results The 950 m2 application was completed in less than 1 week. The XS 350 is dry in seconds and offers immense strength straight away. This allowed the top soil to be reinstated as soon as the spraying was completed minimising the downtime

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Furnace SR - Case Study Internal Reservoir Regulation 31 Lining – Scottish Water

Application Furnace SR is an underground, concrete drinking water storage tank located in Dumfries & Galloway. The SR was leaking and Scottish Water were looking for a cost effective solution to seal the reservoir and prevent further water loss

Solution LINE-X used Aquaurethane Extreme®, the Regulation 31 approved, high pressure spray applied polyurea to line the inside of the tank. Aquaurethane Extreme® is touch dry in 5 seconds and offers immense strength almost immediately

Results The spray applied lining provided a seamless monolithic membrane preventing water loss as well as water ingress eliminating cross contamination The 173 m2 application was completed in less than a day offering a fast return to service

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Goytre SRV - Case Study Reservoir Insulation and Waterproof Membrane – Welsh Water

Application Goytre SRV is located near Port Talbot in South Wales. Welsh Water had carried out the repairs to the roof but were concerned that the weight of the topsoil that was to be replaced on the roof could potentially damage the already weakened structure. LINE-X Protective Coatings Ltd were approached to see if they could offer an innovative cost effective solution

Solution LINE-X came up with the solution to use their WRAS approved Insu-Prime spray applied foam to the surface of the reservoir and then top coat with the WRAS approved XS 350 Polyurea in green to blend in with the surrounding countryside Results The Insu-Prime foam provided the insulation required eliminating the weight of the top soil and the WRAS approved XS 350 offered the seamless membrane to prevent any water or contaminants from leaching into the reservoir. The 1,100m2 application was completed in under 3 days offering a fast return to service.

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Milber SR - Case Study Reservoir Top Waterproof Membrane – South West Water

Application Milber SR is located close to Newton Abbot, Devon. As part of their on-going maintenance and refurbishment policy, South West Water required the 750 m2 concrete roof to be sealed to prevent any water and contaminants from penetrating the roof and entering the potable water storage tank below

Solution Using specialist spray equipment the WRAS approved XS 350 was applied to the roof area forming a seamless membrane thus preventing any water ingress into the porous concrete slab and offering South West Water the ideal solution.

Results The WRAS approved XS 350 has a 5 second drying time which allows for large areas to be coated in a relatively short time making it one of the most cost effective solutions with regards to downtime.

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Hazeldown SR - Case Study Reservoir Top Waterproof Membrane – South West Water

Application Hazeldown SR is located near Teignmouth, Devon, and operated by South West Water. The refurbishment project called for the topsoil to be removed, the concrete roof slab to be sealed and then the topsoil re-instated to give the insulation required to maintain the internal temperature of the tank.

Solution The topsoil was removed and the area was cleaned and sprayed with the WRAS approved XS 350 Polyurea. The speed and ease of application allowed for the 5,500 m2 to be coated in far less time than more conventional trowel applied products Results Once the roof was sprayed the topsoil was re-instated returning the site to its original look with the XS 350 providing the seamless membrane preventing water ingress and the topsoil providing the insulation required.

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Heavy Industrial Case Study

Pipeline Coating

Application These miles of underground pipe work in Egypt had developed small holes and were leaking, faced with the prospect of a very expensive project to replace each section they contacted LINE-X in search of another solution. The pipes were made of steel and they wanted a solution that would not only repair the leaking pipes but would ensure good adhesion to prevent further leaks in the future.

Solution The solution was to locate the holes in the

pipe work, raise those sections out of the ground to allow LINE-X full access to them, plug the gaps with tapered rods and encapsulate those rods with LINEX XS-350. A coating of LINE-X XS350 at 3mm thick was applied as it would completely seal the pipes and prevent the problem from reoccurring in the future. Once applied the sections of pipe work were replaced into the ground the next section in need of repair was lifted and the process began again.

Results The pipe work is back in service in a far faster time than could have been expected from a project to replace each section. LINE-X XS350 has sealed the affected areas completely and will continue to prevent the problems from reoccurring. LINE-X is working very closely with the Egyptian authorities on future projects including the possibility of relining all pipe work internally for them.

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Heavy Industrial Case Study

Humus Tanks – Anglian Water

Application Whilst these Humus tanks had once worked that had been taken out of service by Anglian Water some years before as they had become cracked and worn, allowing the contents to seep through the walls and into the surrounding area. Since being out of service they had become overgrown with plants and weeds. Anglian Water were looking for a fast, effective way to get them back into service with incurring the costs of replacing them

Solution The LINE-X XS350 was sprayed onto the brickwork surfaces so it completely relined the whole tank. The initial preparation cleaning out the tanks and sealing any cracks and holes that had developed. Once cleaned the tanks were primed prior to being sprayed with the LINE-X XS350 to an average thickness of 3mm

Results Anglian Water now have the Humus Tanks back in service. They are very pleased with the outcome, the LINE-X XS 350 provided a fast and cost effective solution. The XS350 formed a seamless membrane throughout the tank and will continue to offer protection for many years to come

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Heavy Industrial Case Study

Sewage Digester Tanks - Egypt

Application These large digester tanks were being eroded and damaged by the combination of the sewage within them and the air. This was causing a lot of damage and degradation The water authority needed a solution that would be cost effective, long lasting with a simple application procedure allowing a quick return to service. The project was over 200,000m2 area and carried out over a two year period

Solution The concrete was cleaned and primed and then LINE-X XS350 was applied at 3mm thickness to the exposed surfaces of the tanks that were in contact with the sewage and air combination. The LINE-X XS350 was applied to a depth that would allow the level of the sewage to sink and rise as required and was also applied over the top lip of the tanks to ensure that they were fully protected

Results The LINE-X XS350 has formed a seamless monolithic membrane over the sides of the tanks that protects against the initial corrosion and also gives addition protection from local weather conditions including sandstorms which have a sandblasting effect on them. The water authority were very happy as LINE-X has considerably prolonged the life of the tanks

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253


Heavy Industrial Case Study

Aqua World - Spain

Application The pools at the bottom of the waterslides at Aqua World in Spain had become porous after the original paint solution used to line them started to peel away from the concrete surface below. This was causing problems for the park because water was leaking through the concrete into the grassy areas surrounding the pools. Aqua World needed a solution that would

seal the pools and look good too Solution Once the park had closed for the winter the pools were drained and fully cleaned ensuring that any paint that could flake off was removed. The concrete was then primed to ensure the LINE-X had good adhesion. LINE-X XS350 was applied to the pool at a thickness of 3mm to completely reseal it, the LINE-X was then top coated to ensure the aqua blue colour

would look good for a long time

Results The pools were returned to service at Aqua World and the park is very pleased with them. The LINE-X has solved the problem of the water leakage by creating a seamless monolithic membrane throughout the pools. The aqua blue XS350 gives the look and feel of a professional business that prides itself on its appearance LINE-X has since returned to the park to reline other pools and also look into solutions for wear and tear on the water slides

LINE-X Protective Coatings Ltd LINE-X House, Brannam Crescent, Roundswell Business Park, Barnstaple, Devon, EX31 3TD

Web: www.line-x.co.uk Facebook: www.facebook.com/linexuk Twitter: www.twitter.com/linexuk YouTube: www.youtube.com/linexuk

Contact Email: sales@line-x.co.uk Phone: 01271 344 000 Fax: 01271 377 253



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